WO2020189226A1 - Blower - Google Patents
Blower Download PDFInfo
- Publication number
- WO2020189226A1 WO2020189226A1 PCT/JP2020/008298 JP2020008298W WO2020189226A1 WO 2020189226 A1 WO2020189226 A1 WO 2020189226A1 JP 2020008298 W JP2020008298 W JP 2020008298W WO 2020189226 A1 WO2020189226 A1 WO 2020189226A1
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- WO
- WIPO (PCT)
- Prior art keywords
- main body
- air
- opening
- flow path
- fan
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G20/00—Cultivation of turf, lawn or the like; Apparatus or methods therefor
- A01G20/40—Apparatus for cleaning the lawn or grass surface
- A01G20/43—Apparatus for cleaning the lawn or grass surface for sweeping, collecting or disintegrating lawn debris
- A01G20/47—Vacuum or blower devices
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
- A47L5/14—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum cleaning by blowing-off, also combined with suction cleaning
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2857—User input or output elements for control, e.g. buttons, switches or displays
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/32—Handles
- A47L9/322—Handles for hand-supported suction cleaners
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01H—STREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
- E01H1/00—Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
- E01H1/08—Pneumatically dislodging or taking-up undesirable matter or small objects; Drying by heat only or by streams of gas; Cleaning by projecting abrasive particles
- E01H1/0809—Loosening or dislodging by blowing ; Drying by means of gas streams
Definitions
- the present invention relates to a portable blower, for example, a blower or a cleaner, in which air is sucked into the housing from a suction port by rotation of a fan housed in the main body housing and discharged from the discharge port to the outside of the main body housing.
- a portable blower for example, a blower or a cleaner
- blower which is a kind of a conventional portable blower, for example, the one described in Patent Document 1 is known.
- This portable blower has a configuration in which external air is taken in from a suction port formed on the side of the blower body by a fan driven by a motor, and the sucked air is blown out to an arbitrary region through a nozzle attached to the air outlet. Is.
- the operator grips the handle of the blower to perform the cleaning work.
- the blower body is held with the nozzle facing diagonally forward and downward, and the body is shaken left and right to blow off the dust while swinging the nozzle left and right.
- a centrifugal fan or an axial fan was used for the blower, and the intake port (opening) of the housing for taking in the wind passing through the fan was arranged near the motor.
- Patent Document 1 is a portable cleaner, in which a motor built in a main body is driven by the electric power of a battery (battery pack), thereby rotating a fan and sucking air mixed with dust.
- an opening (exhaust port) of a housing for discharging the wind passing through the fan was arranged near the motor.
- the present invention has been made in view of the above background, and an object of the present invention is to provide a blower capable of reducing noise due to an exhaust flow while securing a flow rate of the exhaust flow and maintaining a dust collecting ability. Another object of the present invention is to realize a blower capable of reducing noise by attenuating the distance of noise by increasing the length of the air passage between the opening communicating with the outside air of the main body housing and the fan. Still another object of the present invention is to provide a blower in which the handle portion of the main body housing is utilized as a folded flow path.
- the housing is a blower having a housing, a motor held in the housing and having an output shaft, and a fan fixed to the output shaft to generate a suction force.
- a tubular main body that houses the motor, a handle that extends along the axial direction of the main body, is connected to the main body, and is gripped by the operator, and an air flow generated by the rotation of the fan are introduced into the housing. It has an intake port to enter and an exhaust port to discharge the air flow entering from the intake port to the outside of the housing.
- the housing has a first flow path in which the air flow entering from the intake port flows toward one side in the axial direction, and a second flow path in which the air flow flowing to the exhaust port flows toward the other side in the axial direction. It has a folded flow path connecting the first flow path and the second flow path, and either the first flow path or the second flow path is formed in the handle portion.
- the housing has either an intake port or an exhaust port on the other side in the axial direction of the first flow path, and either the intake port or the exhaust port on the other side in the axial direction of the second flow path. Has the other. Then, a folded flow path is formed by connecting the main body portion and the handle portion on one side in the axial direction of the first flow path and the second flow path.
- the handle portion is connected to the main body portion on both one side in the axial direction and the other side in the axial direction, and an obstructing portion that obstructs the flow of air with the main body portion on the other side in the axial direction, for example, the handle portion and the main body portion.
- a partition plate for partitioning the space was provided inside the housing.
- the handle portion is provided with an operation unit operated by an operator, and the operation unit includes a tactile switch arranged on an operation surface shaped along the axial direction.
- the main body of the housing is provided with a mounting portion for mounting the battery pack that supplies electric power to the motor.
- the battery pack is arranged so that the axial position when connected to the mounting portion overlaps with the mounting portion on one side of the main body and the handle in the axial direction, and the motor is arranged so that the output shaft extends along the axial direction. Will be done.
- the blower sucks air from the intake port formed in the handle portion, and causes the main body portion from the first flow path through the folded flow path and the second flow path. It is a blower that discharges air to the outside through the exhaust port of the above, and a nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the exhaust port.
- the blower sucks air from the intake port, from the first flow path, through the folded flow path and the second flow path, and through the exhaust port of the handle portion. It is a cleaner that discharges to the outside and is provided with a filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust on the wind side of the intake port. Further, a windbreak portion for suppressing the air flow discharged from the exhaust port to the outside of the housing to the grip portion side of the handle portion is provided on one side of the exhaust port of the handle portion.
- the housing of the blower has a hollow portion for passing the fingers of the hand, a handle portion for grasping a part around the hollow portion with one hand, and the remaining portion.
- a first opening is provided near the fan in the main body
- a second opening is provided in the handle
- the space around the second opening and the fan is created.
- the blower sucks the outside air from the second opening, passes the inside of the handle portion, and then flows the air toward the fan inside the main body portion, and the air passing through the fan is discharged from the first opening.
- a nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the first opening.
- the blower sucks the outside air from the first opening of the housing, guides the air passing through the fan into the inside of the handle part so as to pass from the main body part to the inside of the handle part, and forms it on the downstream side of the handle part.
- a filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust are provided on the wind side of the first opening, which is discharged to the outside from the second opening.
- the flow path is folded back in the main body housing so that either the first flow path or the second flow path is formed in the handle portion. It can be used as a turn-back flow path, and the total flow path length from the suction port to the discharge port can be increased with a compact configuration, and noise can be reduced by attenuating the distance. Further, the present invention can be applied to both a blower and a cleaner by changing the direction of air flow in the housing of the blower. Further, in realizing the first flow path and the second flow path of the present invention, it can be easily realized by only partially changing the injection molding mold of the conventional housing, so that an increase in manufacturing cost can be suppressed. ..
- FIG. 2 is a partially enlarged view of FIG. 2 and is a diagram for explaining a detailed configuration of the main body housing 2.
- FIG. 6 is a partially enlarged view of FIG. 6 for explaining a detailed configuration of the main body housing 102.
- the cordless portable blower 1 drives a motor 10 built in the main body housing 2 by the electric power of the battery pack 50, thereby rotating the fan 15 and passing the generated air flow through the nozzle 40. And then inject forward.
- the operator grips the handle portion 4 of the blower 1 to perform the work.
- the blower 1 is held with the nozzle 40 facing diagonally forward and downward, and the handle portion 4 is shaken left and right to blow off dust on the desk or an object to be cleaned while swinging the nozzle 40 left and right.
- the blower 1 includes, for example, a motor 10 (described later in FIG. 2) and a fan 15 (described later in FIG. 2) inside a resin main body housing 2. Air is discharged from the nozzle 40 to the front side.
- the main body housing 2 includes a tubular main body portion 3 having a longitudinal direction and a handle portion 4 formed on the upper portion thereof, and these are integrally manufactured by molding a synthetic resin.
- the main body housing 2 is molded in a state of being divided into two by a dividing surface at the center of the left and right, and is fixed by a plurality of screws described later.
- the handle portion 4 is a portion gripped by an operator with one hand, the front portion of the handle portion 4 is connected to the main body portion 3 by a front side connecting portion 4b extending in a substantially vertical direction, and the rear side portion is a rear side connecting portion. It is connected to the main body 3 at 4c.
- a switch panel 30 provided with a switch for the motor 10 (described later in FIG. 2) is provided on the upper side of the grip portion 4a.
- a second opening 20 is formed on both left and right side surfaces of the front connecting portion 4b of the handle portion 4.
- the second opening 20 acts as a suction port (or suction port) for sucking the outside air here, and has a plurality of slits having an elongated shape in the horizontal direction.
- the battery pack 50 is mounted on the lower rear side of the main body housing 2.
- the battery pack 50 is widely used in power tools, and has a plurality of battery cells (not shown) housed inside synthetic resin cases 51 and 52.
- the battery cell is a secondary battery that can be repeatedly charged and discharged, and a known battery such as a lithium ion battery cell can be used.
- the output of the battery pack 50 is, for example, DC 18V or 36V.
- a battery pack mounting portion 9 is formed below the main body portion 3 for mounting the battery pack 50.
- the battery pack mounting portion 9 is formed with two rail portions (not visible in the figure) extending horizontally in the front-rear direction with a predetermined distance in the left-right direction, and the battery pack 50 is a main body housing 2 along the rail portions.
- the main body housing 2 It is attached to the main body housing 2 by horizontally moving it from the rear side to the front side.
- the battery pack 50 is removed from the main body housing 2
- the battery pack 50 is horizontally moved to the rear side of the main body housing 2 while pushing the latch buttons 54a and 54b provided on the left and right side surfaces.
- the blower 1 When the battery pack 50 is mounted on the main body housing 2, the blower 1 can be stably placed on a desk or the like by the bottom surface of the battery pack 50 and the legs 8 formed on the front side of the main body housing 2.
- the leg portion 8 is manufactured integrally with the main body portion 3 by molding a synthetic resin.
- FIG. 2 is a vertical cross-sectional view of the blower 1 according to the embodiment of the present invention.
- the fan 15 attached to the rotation shaft (output shaft) of the motor 10 (not shown) rotates to generate an air flow in the direction of the arrow indicated by the dotted line.
- the main body housing 2 is mainly composed of a main body portion 3 and a handle portion 4, and a penetrating portion 5 for passing a finger when an operator grips the main body housing 2 is formed between them.
- the portion above the penetrating portion 5 is the grip portion 4a gripped by the operator.
- the portion of the main body housing 2 other than the handle portion 4 is the main body portion 3, and in the main body housing 2 of this embodiment, the motor 10 and the fan 15 are housed inside the main body portion 3.
- the main body 3 of the main body housing 2 has a substantially cylindrical shape, and the rear side of the motor 10 and the fan 15 is shaped as if it is narrowed down in the vertical direction, and the battery pack mounting portion 9 is located below the narrowed down portion. It is installed. Further, a leg portion 8 is formed on the front lower side of the main body portion 3. In this embodiment, all the internal space of the main body housing 2 is utilized as an air flow passage (flow path) generated by the fan 15 to the internal space of the handle portion 4 in addition to the main body portion 3.
- the motor 10 is arranged so that the axis A1 of its rotation axis is horizontal.
- a brushless DC motor housed in a metal case is used as the motor 10.
- the type of the motor 10 is arbitrary, and other known motors such as a DC motor with a brush and an AC motor may be used as long as the fan 15 can be rotated.
- a circular circuit board 12 is provided on the front side of the motor 10.
- the motor 10 is held by the main body housing 2 via a ring-shaped motor holding member 13.
- a fan 15 is attached to a rotating shaft protruding rearward of the motor 10.
- the fan 15 is a centrifugal fan that sucks air from the rear side in the axis A1 direction from near the center of rotation of the motor 10 and discharges the air outward in the radial direction.
- the type of fan is not limited to the centrifugal fan, and may be an axial fan or any other known type of fan.
- the fan guide 14 is a molded product of synthetic resin, and a part thereof is fixed to a part of the cylindrical case of the motor 10, and a part on the outer peripheral side is formed on the inner wall portion of the main body housing 2. It is fixed to (described later in FIG. 3). That is, the fan guide 14 functions as a fan guide that defines the rotation space of the fan 15 and as a motor holding member for fixing the motor 10 to the main body housing 2.
- the outer peripheral surface and the rear side of the fan 15 are covered with the fan guide 14.
- a circular opening 15a is formed on the rear side of the fan guide 14 near the axis A1, and when the fan 15 rotates, air is sucked from the rear side of the main body housing 2 from the opening 15a and the air is discharged to the outside in the radial direction. To do.
- the air discharged from the fan 15 is guided by the fan guide 14, and the air is discharged toward the front side of the axis A1 from the opening opened on the front side near the outer edge of the fan guide 14.
- the air discharged from the fan guide 14 flows from the rear to the front in the space outside the radial direction of the motor 10.
- the dotted arrow is shown so as to pass near the center of the motor 10, but in reality, the air discharged toward the outside in the radial direction of the fan 15 covers almost the entire outer peripheral side of the motor 10. It flows to the front side.
- the inner wall surface 3a on the front side of the main body 3 of the main body housing 2 has a shape of a leading throttle toward the first cylindrical opening 6, and has an axis along the outer peripheral surface of the motor 10 and the inner wall surface of the main body 3.
- the air flow flowing forward in the A1 direction is collected and guided to the first opening 6 formed in a cylindrical shape.
- a mesh-like guard 16 for preventing foreign matter from entering through the first opening 6 is attached.
- the handle portion 4 is a grip portion 4a gripped by an operator, a front connection portion 4b that connects the front end of the grip portion 4a and the main body portion 3, and a rear connection that connects the rear end of the grip portion 4a and the main body portion 3. It is formed by part 4c.
- the front connecting portion 4b of the handle portion 4 and the front connecting portion between the main body portion 3 are configured so as to obstruct the flow of air by the partition wall 25.
- the connecting portion on the rear side between the handle portion 4 and the main body portion 3 is configured so that the internal space communicates with each other, and the air is configured to flow between the handle portion 4 and the main body portion 3. Only two openings are formed in the body housing 2.
- the first opening 6 which serves as a discharge port.
- the first opening 6 is a cylindrical opening to which the nozzle 40 can be connected.
- the other opening is a second opening 20 formed on the side surface of the handle portion 4, which is formed by a plurality of slit-shaped through holes.
- the air that has passed through the first opening 6 reaches the internal space of the nozzle 40 and heads for the front opening (discharge port 45).
- the nozzle 40 has a predetermined axial length in order to increase the flow velocity by narrowing the flow path of the air discharged from the first opening 6 and to facilitate the air flow to a specific object.
- the nozzle 40 is manufactured by integrally molding synthetic resin, and a cylindrical connecting portion 41 having a substantially constant diameter is formed at the rear end portion, and the diameter gradually extends from the cylindrical connecting portion 41 to the discharge port 45 having a small diameter.
- the tapered portion 42 is such that
- the switch panel 30 is an operation unit operated by an operator, and a plurality of tactile switches or soft touch switches are arranged.
- the rotation speed of the motor 10 can be set in two stages, strong and weak.
- the switch panel 30 is provided with a remaining amount warning lamp of the battery pack 50, and when the remaining amount is low, an LED indicating that the motor 10 is in operation is lit to notify the operator of the battery shortage.
- a control circuit board 35 is arranged under the switch panel 30.
- the control circuit board 35 is a board on which a circuit for controlling the rotation of the motor 10 is mounted, and the circuit includes a general-purpose one-chip microcomputer and controls the direct current supplied from the battery pack 50 by PWM (Pulse Width Modulation).
- a tactile switch is used instead of using a slide-type multi-contact switch or a trigger switch that has been widely used as a switch circuit of the motor 10.
- a tactile switch is used instead of using a slide-type multi-contact switch or a trigger switch that has been widely used as a switch circuit of the motor 10.
- a thin switch such as a tactile switch, the thickness of the switch panel 30 occupied in the internal space of the handle portion 4 is reduced, and in particular, the area of the internal space of the handle portion 4 that blocks the cross section through which air flows is reduced. It becomes possible.
- the control circuit board 35 and the switch panel 30 can be manufactured as one assembly, the assembling property is improved and the required wiring length from the switch to the control circuit board 35 can be shortened.
- FIG. 3 is an exploded perspective view of the blower 1 of FIG.
- the main body housing 2 is manufactured by molding a synthetic resin so that it can be divided into two parts on the left and right sides with the vertical plane passing through the rotation axis of the motor 10 as the dividing surface.
- the right housing 2A and the left housing 2B forming the main body housing 2 are substantially symmetrical with respect to the vertical dividing surface except for the screw bosses 17a to 17b, and define a space of about half of the air flow path.
- the motor 10 is fixed so as to be sandwiched between the right side housing 2A and the left side housing 2B after the fixing motor holding member 13 and the fan guide 14 are inserted in the axis A1 direction.
- a rib 28 for engaging with the motor holding member 13 and a rib 29 for engaging with the fan guide 14 are formed on the inner wall of the right housing 2A. Although not visible in FIG. 3, ribs 28 and 29 are similarly formed on the inner wall portion of the left housing 2B.
- the right housing 2A and the left housing 2B are screwed by a large number of screws 19a to 19h. Therefore, screw bosses 17a to 17h with through screw holes are formed in the right housing 2A. Further, screw bosses 18a to 18h with female screw holes (only 18a and 18b can be seen in FIG. 3) are formed in the corresponding portion of the left housing 2B.
- a battery pack mounting portion 9 is formed on the lower side of the main body housing 2. Rail portions 26a and 26b (26b cannot be seen in FIG. 3) are formed in the battery pack mounting portion 9 in the same direction as the axis A1 direction. Between the left and right rail portions 26a and 26b, a main body side terminal holder 36 that holds a plurality of main body side connection terminals 37 connected to the battery pack 50 is arranged. Terminal openings 27a and 27b cut out to the right or left from the dividing surface on the lower side of the right side housing 2A and the left side housing 2B in order to sandwich the main body side terminal holder 36 (27b is not visible in the figure). ) Is formed.
- the first opening 6 is arranged on the front side of the main body housing 2.
- the first opening 6 has a cylindrical shape and is formed by matching the half-cylinder portion of the right side main body housing 2A and the half-cylinder portion of the left side main body housing 2B.
- An L-shaped mounting groove 7 is formed on the inner peripheral surface of each half-cylinder portion in a side view.
- the mounting groove 7 is an axial groove extending in the axial direction A1 from the opening surface of the first opening 6, and is bent at a right angle in the circumferential direction from the vicinity of the front end of the axial groove, and has an inscribed angle of about 90 degrees in the circumferential direction. It is composed of extending circumferential grooves.
- the cylindrical connecting portion 41 of the nozzle 40 is provided with a protrusion 43 located inside the mounting groove 7 at a position 180 degrees apart in the circumferential direction.
- To mount the nozzle 40 align the protrusion 43 of the nozzle 40 with the mounting groove 7, then push the nozzle 40 in the axial direction and rotate it by about 45 degrees in the circumferential direction.
- a second opening 20 is formed on the right side surface and the left side surface of the front side connecting portion 4b of the handle portion 4.
- the second opening 20 is an elongated slit extending horizontally in the front-rear direction, and each slit is configured to allow air to enter and exit the front connection portion 4b by penetrating the wall surface of the front connection portion 4b. To. These slits are formed at the same time when the synthetic resin of the main body housing 2 is molded and injected.
- the bottom surface of the inner space of the front connection portion 4b of the handle portion 4 is a partition wall 25 that also serves as a wall surface of the main body portion 3, and the air flowing from the front connection portion 4b cannot directly flow around the motor 10.
- the partition wall 25 is not limited to a structure that completely blocks the flow of air, and even if a minimum necessary through hole is formed for manufacturing convenience such as passing wiring or for other purposes. good.
- the size of the through hole in this case is sufficiently smaller than the cross-sectional area of the internal space of the handle portion 4 so that the provision of the through hole does not change the flow path of most of the air flowing into the fan 15. Is desirable.
- a cutout portion 4e is formed on the upper surface of the grip portion 4a of the handle portion 4 so as to straddle the divided surface. The notch portion 4e is formed so as to sandwich the switch panel 30 there.
- the housing of the battery pack 50 is formed by the upper case 51 and the lower case 52, and the upper case 51 is provided with rail grooves 53a and 53b for fitting with the rail portion on the battery pack mounting portion 9 side. Be done. Between the rail grooves 53a and 53b, a battery-side terminal portion 55 having a plurality of slits and a plurality of terminals arranged inside the slits is formed. Further, latch buttons 54a and 54b are formed on the rear side of the rail grooves 53a and 53b.
- the main body side connection terminal 37 fits with the battery side terminal portion 55 (see FIG. 3 below for reference numerals), so that the power of the battery pack 50 can be supplied. It becomes.
- the main body side connection terminal 37, the motor 10 and the switch panel 30 are connected by a cable (not shown).
- FIG. 4 is a partial vertical sectional view for explaining the detailed configuration of the main body housing 2.
- the motor 10 rotates.
- the fan 15 attached to the rotation shaft of the motor 10 rotates, and the space 3c on the rear side of the fan 15 in the inner space of the main body 3 becomes negative pressure, so that the second opening 20 is opened. Air is sucked from the outside of the main body housing 2 through the main body housing 2.
- the air sucked from the second opening 20 flows rearward in the internal space 4d of the handle portion 4 in the direction from C2 to F2, and flows in the internal space of the rear connection portion 4c of the handle portion 4 in the direction of arrow C1. It reaches the rear side space 3c and flows into the fan 15 from the opening 13a near the axis A1.
- the air discharged to the outside in the radial direction of the fan 15 flows forward in the radial direction around the motor 10 and reaches the inside of the nozzle 40 (see FIG. 3) through the first opening 6.
- the second opening 20 is formed in the front side portion of the handle portion 4 from the grip portion 4a, that is, the front side connection portion 4b.
- the second opening 20 formed on the left and right side surfaces of the front connecting portion 4b is suitable for molding together with the left and right split type main body housing 2, and the influence of the sucked air flow affects the operator. This is to keep it out of reach and to reduce the risk of blocking a part of the second opening 20 by the operator's hand.
- the lower surface of the front connecting portion 4b becomes a cylindrical wall surface of the main body portion 3, and the cylindrical wall surface inside the connecting surface with the front connecting portion 4b functions as a partition wall 25.
- the portion of the handle portion 4 that is connected to the rear side of the main body portion 3 is a folded flow path so that the air flow F2 to F1 continuously flows like the air flow C1 by the hollow rear connection portion 4c.
- the internal space of the rear connecting portion 4c) is formed. Since the folded flow path is above the battery pack mounting portion 9, the internal space of the rear connecting portion 4c can secure a sufficient size. Further, since the lateral width of the main body 3 near the battery pack mounting portion 9 is sufficiently larger than the grip portion 4a of the handle portion 4, the lateral width is sufficient even if the height of the rear space 3c is low. Therefore, it is possible to flow air satisfactorily without becoming a resistance of the air flow F1.
- control circuit board 35 for mounting the microcomputer is arranged in parallel with the switch panel 30, it is not necessary to mount the control circuit board in the rear side space 3c, so that the rear side space 3c is provided. It is suitable for use as an air passage.
- the air sucked from the second opening 20 flows in the first direction (here, backward) in the inner space of the handle portion 4, and is turned back (rear side). It flows in the main body 3 in the second direction (here, forward) via the connecting portion 4c).
- a folded flow path structure is realized by using the space inside the handle portion 4 inside the main body housing 2, and a first flow path and a second flow path in the opposite direction are realized around the penetration portion 5. Therefore, it was possible to secure a long flow path from the suction port to the fan 15 while using the main body housing 2 having the same size as the conventional blower.
- the folded portion (rear side connection portion 4c) of the flow path and the first opening 6 which is the exhaust port are used to the maximum from the front end to the rear end of the main body housing 2, the space inside the handle portion 4 is used as the flow path. In addition to using it, the internal space of the main body 3 could be used to the maximum.
- FIG. 5 is a left side view of a portable cleaner 101, which is another example of a blower.
- the cleaner 101 is also called a so-called vacuum cleaner, and a strong air flow is generated by a fan housed inside, and air mixed with dust is sucked from a nozzle at the tip.
- the sucked air is filtered by a filter device, and only the filtered air is discharged to the outside through the second opening 120 and the third opening 124.
- the appearance of the cleaner 101 is defined by the main body housing 102 and the dust case 140.
- the main body housing 102 houses a motor and a fan, which will be described later, inside the main body housing 102, and forms a handle portion 104 that is gripped by an operator with one hand.
- the battery pack 50 is mounted on the lower side of the main body housing 102.
- the battery pack 50 is the same as that used in the first embodiment.
- the dust case 140 on the front side of the main body housing 102 is detachably configured with respect to the main body housing 102, and the nozzle 144 is formed on the front side.
- the main body housing 102 is a molded product of synthetic resin, and is configured in a left-right two-divided type having a split surface in the vertical direction.
- the left and right divided parts of the main body housing 102 have a plurality of screw holes (not visible in the figure) and screw bosses 117a to 117d (see FIG. 5 described later), and are fixed by fixing elements such as screws (not shown).
- the dust case 140 is manufactured by integrally molding a synthetic resin, and has a tubular shape having no dividing surface in the vertical direction.
- the dust case 140 can be attached by aligning it with the main body housing 102, pressing it backward in the axis B1 direction, and then turning it about 120 degrees around the axis. When removing the dust case 140, the operation opposite to the installation operation may be performed.
- the structure for fixing the dust case 140 to the main body housing 102 is arbitrary, and other known fixing methods may be used.
- a penetrating portion 105 is formed which penetrates from the left side to the right side in order to insert four fingers from the index finger to the little finger of the operator, and when the main body housing 102 is viewed from the side view. It has a substantially D-shaped shape rotated by 90 degrees.
- One side (upper side) of the D-shaped hollow portion (penetrating portion 105) is the handle portion 104 gripped by the operator, and the remaining portion of the main body housing 102 excluding the handle portion 104 is the main body portion 103.
- the handle portion 104 has a grip portion 104a extending along the axis B1 direction, a bent portion 104b extending so as to intersect the axis B1 and connecting the grip portion 104a and the rear end of the main body portion 103, and the bent portion 104b. Is arranged so that the position seen in the axis B1 direction overlaps with the third opening 124.
- a switch panel 130 is provided on the upper surface of the handle portion 104 in which a switch for switching the motor on or off is arranged.
- a second opening 120 for discharging the air mixed with dust sucked through the nozzle 144 and filtered by the filter device (described later) is provided.
- the second opening 120 is a main exhaust port and is composed of a plurality of slits arranged in the longitudinal direction in parallel with the axis B1.
- the second opening 120 is formed as a narrow slit in order to prevent foreign matter from being inserted inside, and a total of 12 slits are formed, 6 on the right side surface of the main body housing 102 and 6 on the left side surface. In this way, the second opening 120 limits the size of each opening in order to prevent foreign matter from being inserted while securing a total opening area to some extent. Is it possible to make each opening slit-shaped?
- the number, arrangement, and shape may be arbitrarily set, including whether to make a mesh shape.
- a battery pack mounting portion 109 is provided on the lower surface of the main body portion 103 of the main body housing 102.
- the shapes of the rail portion and the main body side connection terminal formed on the battery pack mounting portion 109 are also the same as those in the first embodiment.
- the battery pack 50 can be attached by sliding the main body housing 102 forward in the axis B1 direction, and can be removed by pressing the latch buttons 54a and 54b and then sliding it backward in the axis B1 direction.
- a battery guard 108 is provided on the front side of the battery pack 50 so as to cover the front surface of the battery pack 50.
- FIG. 6 is a vertical sectional view of the cleaner 101 according to the second embodiment.
- the motor 110 is housed in the main body housing 102, and is arranged so that the output shaft (not shown) of the motor 110 is oriented along the axis B1.
- the axis of the motor 110 is coaxial with the rotation axis B1 for mounting the dust case 140, but the output axis (not shown) of the motor 110 and the axis B1 may be arranged so as to be offset from each other.
- a fan 115 is provided on the front side (opposite side of the battery pack mounting portion 109) of the output shaft (not shown) of the motor 110.
- the main body housing 102 can be divided into two parts on the left and right, and is a continuous space from the first opening 106 to the second opening 120 depending on the internal space of the right side portion and the internal space of the left side portion of the main body housing 102. Is formed, and the motor 110 and the fan 115 are housed therein.
- the vicinity of the rear end of the main body 103 is connected to the bent portion 104b of the handle 104, and the inside of the handle 104 is communicated from the rear end of the main body 103.
- the motor 110 is a DC motor in which a rotor is housed in a metal motor case, and is a so-called "casing motor". Although the internal structure of the motor 110 is not shown here, the entire motor 110 is covered with a magnetic material having a substantially cylindrical shape, for example, an iron material having a thickness of 2 to 3 mm, and the case covers a part of the stator. Also serves as.
- the outer peripheral portion near the front end of the motor 110 is held by the motor holder 114 having a cylindrical inner cylinder portion 114a.
- the motor holder 114 is connected to the main body housing 102 at four locations on the upper side and the lower side, and has an inner cylinder portion 114a for accommodating the motor 110 and a disk-shaped wall surface 114b in front of the inner cylinder portion 114a.
- the space between the cylinders 114c is connected by several ribs extending radially, and the space between the outside of the outer cylinder 114c and the outer peripheral wall of the fan guide 113 serves as a flow path to the space 111b on the rear side of the motor 110.
- the fan 115 is a centrifugal fan, and a fan guide 113 is arranged in front of the fan 115.
- the space defined by the fan guide 113 and the motor holder 114 is the fan chamber 111a.
- An opening 113a facing the first opening 106 is formed in the vicinity of the axis B1 of the fan guide 113.
- the fan 115 is fixed to the output shaft (not shown) of the motor 110 and rotates about the axis B1 in synchronization with the rotation of the motor 110.
- the fan 115 is a centrifugal fan, which sucks wind from the front side along the axis B1 and discharges it to the outside in the radial direction of the fan 115. As shown by the arrow C1, the air sucked into the dust case 140 from the nozzle 144 passes from the outside to the inside of the filter device 145 to capture foreign matter such as dust and dirt.
- the air that has reached the inside of the filter device 145 flows into the internal space of the main body housing 102 through the first opening 106 that is the intake port by being sucked into the fan 115, and reaches the fan chamber 111a that is the accommodation space of the fan 115. To do.
- air is discharged radially outward from the vicinity of the axis B1 by the fan 115, passes through the outer peripheral side of the outer cylinder portion 114c of the motor holder 114, and flows to the rear side, and is a space in which the motor 110 is housed. It reaches 111b.
- the air flow (dotted line arrow) indicating the flow of the cooling air is shown as if it passes through the center of the motor 110, but actually flows to the rear side along the outer peripheral surface of the motor 110. Please note that this is not an accurate illustration of the air passage from the fan 115 to the space 111b.
- the air flow flowing to the rear side of the motor 110 is bent in that direction at the bent portion 104b as shown by the dotted arrow, flows inside the handle portion 104 from the rear side to the front side, and flows from the second opening 120. It is discharged to the outside.
- the first opening 106 serves as an intake port of the main body housing 102
- the second opening 120 serves as a main exhaust port.
- a third opening 124 is formed near the connection portion between the main body portion 103 and the rear end of the handle portion 104.
- the third opening 124 is an exhaust port provided as an auxiliary in order to prevent the exhaust resistance from becoming large only by the second opening 120. If the second opening 120 is sufficient in terms of air volume, it is not necessary to provide the third opening 124.
- the front side (downstream side) of the inner space of the handle portion 104 is closed by the partition plate 125 that obstructs the flow of air.
- the partition plate 125 is a wall portion extending in the left-right direction in the internal space of the main body housing 102, and by separating the front side space of the handle portion 104 and the space near the upper portion of the motor 110 in the main body portion 103, the motor Prevents air from flowing directly from the 110 side to the second opening 120 side.
- the shape of the partition plate 125 is arbitrary, but it has a flat plate shape that is diagonally arranged when viewed from the vertical surface as shown in FIG.
- the partition plate 125 prevents air from flowing from the space on the front side of the handle portion 104 to the space near the upper part of the motor 110.
- the meaning that air does not flow is not a strict meaning that the air does not flow at all by completely sealing it, and if it does not substantially obstruct the flow of wind around the motor 110, it is a partition.
- the plate 125 may be provided with the minimum necessary through holes or notches for passing wiring or the like, or may have a slight gap.
- the flow of the cooling air is discharged directly to the outside from the main body 103 by providing exhaust ports on both the left and right sides in the space 111b immediately behind the motor 110.
- the battery pack 50 located below the main body 103 is attached to the main body housing 102 by sliding it horizontally from the rear side to the front side. Since the rail portion is formed on the lower surface of the main body portion 103 that does not interfere with the rear space 111c, it is possible to secure the internal space as a continuous air passage from the rear end portion of the main body portion 103 to the handle portion 104.
- a main body side connection terminal 137 for fitting with the battery side terminal portion 55 (see FIG. 3) of the battery pack 50 is arranged in the battery pack mounting portion 109.
- the portion where the main body side connection terminal 137 is provided does not interfere with the third opening 124 which is the auxiliary exhaust port, so that the main body side It was possible to reduce the disturbance of the air flow by the connection terminal 137.
- the internal space 104d of the handle portion 104 is sufficiently secured as a thin switch panel 130 using the tactile switches 131 to 133 as in the first embodiment.
- a second opening 120 serving as a discharge port is formed in a portion of the handle portion 104 on the front side of the grip portion 104a (see also FIG. 8 for the range).
- the vicinity of the second opening 120 is formed to have a wide width in the left-right direction as shown in FIG. Therefore, it is possible to secure a large space volume of the inner portion of the second opening 120.
- a cylindrical portion 116 forming a mounting mechanism for mounting the dust case 140 is formed on the outer peripheral side of the first opening 106 on the front side of the main body housing 102.
- the cylindrical portion 116 is formed on the main body housing 102 side, and an L-shaped groove portion is formed in the radial outward view extending in the axial direction and the circumferential direction, and is formed inside the opening of the dust case 140. Engage with a protrusion (not shown).
- the dust case 140 is a member obtained by integrally molding a synthetic resin into a tubular shape.
- the dust case 140 has a cylindrical shape along the axis B1 of the center of rotation for attachment to the main body housing 102, has a suction nozzle 144 on the front side, and has an opening on the rear side connected to the cylindrical portion 116 of the main body housing 102. 141 is formed.
- the dust case 140 is attached to the main body housing 102 so as to cover the outside of the cylindrical portion 116 of the main body housing 102.
- a filter device 145 is attached to the first cylindrical opening 106.
- the filter device 145 includes a pre-filter and a filter medium (not shown), has a cup shape configured to have air permeability, and is configured so that the opening of the cup faces the first opening 106 side. ..
- the shape of the dust case 140 including the filter device 145 is arbitrary, and is not limited to the shape described in this embodiment. Further, a cyclone type dust collecting method may be used.
- the fan 115 rotates, so that the air inside the dust case 140 is sucked out to generate a negative pressure, and a suction force is generated in the intake passage 144a. Therefore, the air and foreign matter outside the main body housing 102 are sucked into the dust case 140 from the suction nozzle 144.
- the air whose dust has been filtered by the filter device 145 flows into the inside of the main body housing 102 through the first opening 106, flows as shown by the dotted arrow, and is discharged to the outside through the second opening 120.
- FIG. 7 is a cross-sectional view of a portion AA of FIG.
- the main body housing 102 is formed so as to be split left and right from a vertically split surface passing through the axis B1. That is, the right side main body housing 102A and the left side main body housing 102B are fixed by a plurality of screws.
- the handle portion 104 is formed in a thickness above the main body housing 102 so that the operator can easily grasp it with one hand.
- the space of the main body portions 103 (103A and 103B) of the main body housing 102 has a tubular shape along the axis B1 direction as can be seen from the top view, and is sufficiently larger in the radial direction than the handle portion 104.
- the main body 103 is formed so that its diameter decreases toward the rear side in the axis B1 direction toward the rear side. Further, the bent portion 104b of the handle portion 104 has a diameter approximately the same as that of the grip portion 104a (see FIG. 6).
- a second opening 120 composed of a plurality of slits is formed on both the left and right sides on the front side of the grip portion 104a.
- the air flow F2 flowing inside the handle portion 104 is discharged to the atmosphere as an exhaust flow EX through the second opening 120.
- a rib 122 is formed in the vicinity of the rear edge of the second opening 120 so as to extend radially outward from the axis B1, particularly in the left-right direction, so that the exhaust flow EX can smoothly flow to the right or left. It flowed and made it difficult to spread to the rear side. That is, the rib 122 functions as a windbreak means and a windproof portion when viewed from the operator's hand, and prevents the operator's hand from being exposed to airflow and feeling uncomfortable.
- the windbreak means is not realized by the rib 122 extending outward in the radial direction, but the exhaust flow EX works by changing the shape and position of the second opening 120 to give strong directivity. It may be configured so as not to hit a person's hand or arm. In that case, a protrusion such as a rib 122 that protrudes from the main body housing 102 may be omitted.
- a partition plate 125 is arranged below the space sandwiched between the second openings 120 when viewed in the left-right direction.
- the partition plate 125 is a flat plate that is continuous up to the vicinity of the front end portion 126 of the grip portion 104a, including the portion of the screw boss 117c. By forming a flat plate, the partition plate 125 can be easily formed by injection molding of a left-right split type.
- the partition plate 125 is formed so as to extend from the inner wall surface of the right side main body housing 102A and the left side main body housing 102B toward the dividing surface, and by being in close contact with each other on the dividing surface, the space near the front end of the handle portion 104 and the motor 110 Obstructs the direct flow of air into the space around the housing.
- FIG. 8 is a partially enlarged view of FIG. 6 and is a diagram for explaining the detailed configuration of the main body housing 102.
- the filtered air that has entered through the intake port (first opening 106) is allowed to flow toward one side (rear side in the axial direction) to the vicinity of the rear end of the main body 103.
- One flow path (air flow F1) was constructed. Further, in the vicinity of the rear end of the main body 103, a part of the air is discharged to the outside through the auxiliary exhaust port (third opening 124), but most of the air turns upward as shown by the arrow C1.
- the direction is further changed in the forward direction, and the inside of the handle portion 104 flows toward the other side (forward side in the axial direction) as shown by the arrow C2.
- the internal space of the handle portion 104 is the second flow path, and the air flow F2 flows.
- the second opening 120 serving as the main exhaust port is provided on the front side of the grip portion 104a, air is discharged to the outside through the second opening 120.
- a partition plate 125 is formed at the lower part of the main exhaust port (second opening 120), and the downstream end of the second flow path is closed except for the second opening 120, so that the second All the air flowing through the flow path is exhausted to the outside through the second opening 120.
- the second opening 120 is arranged behind the fan guide 113 and the motor holder 114 arranged in the accommodation space of the fan 115. Therefore, the second opening 120 and the partition plate 125 could be efficiently arranged while accommodating the fan guide 113 and the fan 115 having the maximum diameter with respect to the size of the main body housing 102.
- the rotation of the fan 115 generates air flows C2, F1, C1, and F2, and the arrangement of the air passages has the following characteristics.
- a flow path (air flow F2) is formed. Further, since the first flow path (air flow F1) and the second flow path (air flow F2) are connected at the rear end of the handle portion 104 (air flow C1), the first flow path (air flow F1). A folded flow path is formed by the flow F1) and the second flow path (air flow F2).
- a second flow path (air flow F2) was formed in the internal space 104d of the handle portion 104.
- the soft touch type switches (131 to 133) are used as the on / off switch of the motor 110, the space in the handle portion 104 can be effectively used.
- the control circuit board previously housed in the first air passage (air flow F1) has been moved directly under the switch panel 130, the number of objects that obstruct the air flow in the first air passage is reduced. I was able to.
- the main body of the third opening 124 which is the secondary exhaust port. It is formed on the right side surface and the left side surface near the rear end of the housing 102. As a result, even if the amount of air increases the exhaust resistance, a part of the air is discharged to the outside from the third opening 124, so that it is possible to avoid an excessive increase in the rotational load of the motor 110. Excessive rise in power consumption can also be suppressed.
- the air flow C2 flows in the handle portion 104, the cooling effect of the switch panel 130 and the control circuit board 35 is enhanced. Therefore, even if a heat generating element such as a one-chip microcomputer is mounted on the control circuit board 135, it is possible to prevent the handle portion 104 from becoming hot and causing the operator to feel uncomfortable.
- the present invention has been described above based on the two examples, the present invention is not limited to the above-mentioned examples, and various modifications can be made without departing from the spirit of the present invention.
- the above-mentioned blower has been described with the example of a portable blower using a battery as a power source, but the same can be applied to a blower and a cleaner operated by a commercial AC power supply supplied by using a power cord.
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Abstract
The present invention makes it possible to provide a blower with reduced noise by increasing the length of an air channel in the housing while making the product compact. Provided is a blower having a cylindrical housing 2 that has a long direction, a motor 10 that is accommodated in the housing, and a fan 15 that is rotated by the motor and that generates an airflow, wherein an intake port 20 is provided near the front end of a handle 4 and the interior of the handle 4 is used as an air intake channel. Air taken in from the intake port 20 flows as indicated by arrows C2, F2, turns at a rear end connection 4c in the handle 4, flows as indicated by arrow F1, which is the opposite direction of arrow F2, and reaches the fan 15. The air that passes through the fan 15 is discharged toward the front from a discharge port 6.
Description
本発明は、本体ハウジング内に収納されたファンの回転によって空気を吸引口からハウジング内に吸引し、排出口から本体ハウジング外へ排出させる携帯用の送風機、例えばブロワ、クリーナに関するものである。
The present invention relates to a portable blower, for example, a blower or a cleaner, in which air is sucked into the housing from a suction port by rotation of a fan housed in the main body housing and discharged from the discharge port to the outside of the main body housing.
従来の携帯用送風機の一種であるブロワは、例えば特許文献1に記載のものが知られている。この携帯用ブロワは、モータにより駆動されるファンによりブロワ本体の側部に形成された吸込口から外部空気を取り込み、吸引した空気を吹出口に取りつけられたノズルを介して任意の領域に吹き出す構成である。作業者は、ブロワのハンドル部を握って清掃作業を行う。一般には地面のごみ等を吹き飛ばすため、ノズルを前方斜め下に向けてブロワ本体を保持し、本体を左右に振ることでノズルを左右に振りながらごみ等を吹き飛ばす。ブロワには、遠心ファンや軸流ファンが用いられ、ファンを通過した風を取り込むためのハウジングの吸気口(開口)は、モータの近傍に配置されていた。
As a blower which is a kind of a conventional portable blower, for example, the one described in Patent Document 1 is known. This portable blower has a configuration in which external air is taken in from a suction port formed on the side of the blower body by a fan driven by a motor, and the sucked air is blown out to an arbitrary region through a nozzle attached to the air outlet. Is. The operator grips the handle of the blower to perform the cleaning work. Generally, in order to blow off dust on the ground, the blower body is held with the nozzle facing diagonally forward and downward, and the body is shaken left and right to blow off the dust while swinging the nozzle left and right. A centrifugal fan or an axial fan was used for the blower, and the intake port (opening) of the housing for taking in the wind passing through the fan was arranged near the motor.
送風機の別の態様として、送風方向をブロワと逆向きにして集塵パイプを介して吸引した粉塵混じりの空気をフィルタ装置にて濾過し、本体ハウジングに形成された排気口から外部に排出させるようにしたクリーナが知られている。特許文献1は、携帯型のクリーナであって、バッテリ(バッテリパック)の電力により本体内に内蔵されたモータを駆動し、これによりファンを回転させて、粉塵混じりの空気を吸引する。クリーナにおいてはファンを通過した風を排出させるためのハウジングの開口(排気口)が、モータの近傍に配置されていた。
As another aspect of the blower, the air blown in the opposite direction to the blower is filtered by the filter device, and the air mixed with dust sucked through the dust collecting pipe is filtered and discharged to the outside from the exhaust port formed in the main body housing. The cleaner that was used is known. Patent Document 1 is a portable cleaner, in which a motor built in a main body is driven by the electric power of a battery (battery pack), thereby rotating a fan and sucking air mixed with dust. In the cleaner, an opening (exhaust port) of a housing for discharging the wind passing through the fan was arranged near the motor.
従来のブロワの動作時は、大量の空気を本体ハウジング内に吸引し、ノズルを介して外部に排出させるため大きな作動音を伴っていた。同様にクリーナの動作時にも大きな作動音を伴っていた。従来のファンから発生する騒音が外部に伝わることを抑制する方法としては、排気口を小さくする等が考えられるが、排気口を小さくすることで排気の流量が低下し、送風能力や集塵能力が低下してしまう虞があった。また、ファンを回転させるモータの近傍に吸音材を設けるなどして騒音低減を図ることも行われているが、吸音材を設けることは製品の大型化、重量増大に繋がるうえに、製造コストアップに繋がってしまう。
During the operation of the conventional blower, a large amount of air is sucked into the main body housing and discharged to the outside through the nozzle, which is accompanied by a loud operating noise. Similarly, when the cleaner was operating, it was accompanied by a loud operating noise. As a method of suppressing the noise generated from the conventional fan from being transmitted to the outside, it is conceivable to make the exhaust port smaller, but by making the exhaust port smaller, the flow rate of the exhaust is reduced, and the ventilation capacity and dust collection capacity are reduced. There was a risk that In addition, noise is reduced by installing a sound absorbing material near the motor that rotates the fan, but providing a sound absorbing material leads to an increase in the size and weight of the product and also increases the manufacturing cost. Will lead to.
本発明は上記背景に鑑みてなされたもので、その目的は、排気流の流量を確保し集塵能力を維持しながら、排気流による騒音を低減可能な送風機を提供することにある。本発明の他の目的は、本体ハウジングの外気と連通する開口とファンとの間の風路長を増大させることで、騒音の距離減衰による静音化を図った送風機を実現することにある。本発明のさらに他の目的は、本体ハウジングのハンドル部を折返し流路として活用するようにした送風機を提供することにある。
The present invention has been made in view of the above background, and an object of the present invention is to provide a blower capable of reducing noise due to an exhaust flow while securing a flow rate of the exhaust flow and maintaining a dust collecting ability. Another object of the present invention is to realize a blower capable of reducing noise by attenuating the distance of noise by increasing the length of the air passage between the opening communicating with the outside air of the main body housing and the fan. Still another object of the present invention is to provide a blower in which the handle portion of the main body housing is utilized as a folded flow path.
本願において開示される発明のうち代表的な特徴を説明すれば次のとおりである。本発明の一つの特徴によれば、ハウジングと、ハウジング内に保持され、出力軸を有するモータと、出力軸に固定され、吸引力を発生させるためのファンを有する送風機であって、ハウジングは、モータを収容する筒状の本体部と、本体部の軸方向に沿って延び、本体部と接続され、作業者によって把持されるハンドル部と、ファンが回転することで生じる空気流がハウジング内に進入する吸気口と、吸気口から進入した空気流がハウジング外に排出される排気口を有する。またハウジングは、吸気口から進入した空気流を軸方向一方側に向かって流す第一の流路と、排気口へ流れる空気流を軸方向他方側に向かって流す第二の流路と、第一の流路及び第二の流路を接続する折返し流路を有し、第一の流路と第二の流路のいずれか一方がハンドル部内に形成されるようにした。ここでハウジングは、第一の流路の軸方向他方側に、吸気口及び排気口の何れか一方を有し、第二の流路の軸方向他方側に、吸気口及び排気口の何れか他方を有する。そして、第一の流路及び第二の流路の軸方向一方側において、本体部とハンドル部を接続することで折返し流路が形成される。さらに、ハンドル部は、軸方向一方側及び軸方向他方側の両方で本体部と接続され、軸方向他方側における本体部との空気の流通を阻害する阻害部、例えば、ハンドル部と本体部との間を仕切る仕切板をハウジングの内部に設けた。
The typical features of the invention disclosed in the present application will be described as follows. According to one feature of the present invention, the housing is a blower having a housing, a motor held in the housing and having an output shaft, and a fan fixed to the output shaft to generate a suction force. A tubular main body that houses the motor, a handle that extends along the axial direction of the main body, is connected to the main body, and is gripped by the operator, and an air flow generated by the rotation of the fan are introduced into the housing. It has an intake port to enter and an exhaust port to discharge the air flow entering from the intake port to the outside of the housing. Further, the housing has a first flow path in which the air flow entering from the intake port flows toward one side in the axial direction, and a second flow path in which the air flow flowing to the exhaust port flows toward the other side in the axial direction. It has a folded flow path connecting the first flow path and the second flow path, and either the first flow path or the second flow path is formed in the handle portion. Here, the housing has either an intake port or an exhaust port on the other side in the axial direction of the first flow path, and either the intake port or the exhaust port on the other side in the axial direction of the second flow path. Has the other. Then, a folded flow path is formed by connecting the main body portion and the handle portion on one side in the axial direction of the first flow path and the second flow path. Further, the handle portion is connected to the main body portion on both one side in the axial direction and the other side in the axial direction, and an obstructing portion that obstructs the flow of air with the main body portion on the other side in the axial direction, for example, the handle portion and the main body portion. A partition plate for partitioning the space was provided inside the housing.
本発明の他の特徴によれば、ハンドル部には作業者によって操作される操作部が設けられ、操作部は軸方向に沿った形状の操作面に配置されたタクタイルスイッチを含む。また、ハウジングの本体部には、モータに電力を供給するバッテリパックを装着するための装着部が設けられる。バッテリパックは、装着部に接続した状態における軸方向の位置が本体部及びハンドル部の軸方向一方側における装着部と重なるように配置され、モータは出力軸が軸方向に沿って延びるように配置される。
According to another feature of the present invention, the handle portion is provided with an operation unit operated by an operator, and the operation unit includes a tactile switch arranged on an operation surface shaped along the axial direction. Further, the main body of the housing is provided with a mounting portion for mounting the battery pack that supplies electric power to the motor. The battery pack is arranged so that the axial position when connected to the mounting portion overlaps with the mounting portion on one side of the main body and the handle in the axial direction, and the motor is arranged so that the output shaft extends along the axial direction. Will be done.
本発明のさらに他の特徴によれば、送風機は、ハンドル部に形成された吸気口から空気を吸引させて、第一の流路から折返し流路と第二の流路を介して、本体部の排気口を介して外部に排出するものであって、排気口の風下側には、排気される空気を所定の方向に導くためのノズルが接続されたブロワである。
According to still another feature of the present invention, the blower sucks air from the intake port formed in the handle portion, and causes the main body portion from the first flow path through the folded flow path and the second flow path. It is a blower that discharges air to the outside through the exhaust port of the above, and a nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the exhaust port.
本発明のさらに他の特徴によれば、送風機は、吸気口から空気を吸引させて、第一の流路から折返し流路と第二の流路を介して、ハンドル部の排気口を介して外部に排出するものであって、吸気口の風上側には、集塵された粉塵混じりの空気を濾過するフィルタ装置と、濾過された粉塵を貯めるダストケースが設けられるクリーナである。また、排気口からハウジング外に排出される空気流が、ハンドル部の把持部側へ流れることを抑制する防風部をハンドル部の排気口の一方側に設けた。
According to still another feature of the present invention, the blower sucks air from the intake port, from the first flow path, through the folded flow path and the second flow path, and through the exhaust port of the handle portion. It is a cleaner that discharges to the outside and is provided with a filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust on the wind side of the intake port. Further, a windbreak portion for suppressing the air flow discharged from the exhaust port to the outside of the housing to the grip portion side of the handle portion is provided on one side of the exhaust port of the handle portion.
本発明のさらに他の特徴によれば、送風機のハウジングは、手の指を通すための中空部を有し、中空部の周囲の一部を片手で把持するためのハンドル部とし、残りの部分をモータとファンを収容するための本体部とし、本体部のファンの近傍に第一の開口を設け、ハンドル部に第二の開口を設け、第二の開口の周囲とファンの周囲の空間を仕切る仕切り壁を形成することによって、ファンがモータによって回転する際には第一の開口から第二の開口まで、又は、第二の開口から第一の開口までを、ハンドル部を通過するようにして中空部の周りを一方向に空気流路を形成する。また、送風機は、第二の開口から外気を吸引させて、ハンドル部の内側を通過させてから本体部内の内側をファンに向かって空気を流し、ファンを通過した空気は第一の開口から排出させるものであって、第一の開口の風下側には、排気される空気を所定の方向に導くためのノズルが接続される。さらに、送風機はハウジングの第一の開口から外気を吸引させて、ファンを通過した空気を、本体部からハンドル部の内側を通過させるようなハンドル部の内部に導き、ハンドル部の下流側に形成される第二の開口から外部に排出され、第一の開口の風上側には、集塵された粉塵混じりの空気を濾過するフィルタ装置と、濾過された粉塵を貯めるダストケースが設けられる。
According to still another feature of the present invention, the housing of the blower has a hollow portion for passing the fingers of the hand, a handle portion for grasping a part around the hollow portion with one hand, and the remaining portion. Is used as the main body for accommodating the motor and fan, a first opening is provided near the fan in the main body, a second opening is provided in the handle, and the space around the second opening and the fan is created. By forming a partition wall, when the fan is rotated by the motor, the handle portion is allowed to pass from the first opening to the second opening or from the second opening to the first opening. An air flow path is formed in one direction around the hollow portion. Further, the blower sucks the outside air from the second opening, passes the inside of the handle portion, and then flows the air toward the fan inside the main body portion, and the air passing through the fan is discharged from the first opening. A nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the first opening. Further, the blower sucks the outside air from the first opening of the housing, guides the air passing through the fan into the inside of the handle part so as to pass from the main body part to the inside of the handle part, and forms it on the downstream side of the handle part. A filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust are provided on the wind side of the first opening, which is discharged to the outside from the second opening.
本発明によれば、本体ハウジング内にて流路を折返すようにして、第一の流路と第二の流路のいずれか一方がハンドル部内に形成されるようにしたので、ハンドル部を折返流路として活用でき、コンパクトな構成で吸入口から排出口に至るまでの総流路長を増大させて、騒音の距離減衰による静音化を達成できる。また、送風機のハウジング内の風の流れ方向を変えることにより、ブロワにもクリーナにも本発明を適用できる。さらに、本発明の第一の流路と第二の流路を実現するに当たって、従来のハウジングの射出成型の金型を一部変更するだけで容易に実現できるので、製造コストの上昇を抑制できる。
According to the present invention, the flow path is folded back in the main body housing so that either the first flow path or the second flow path is formed in the handle portion. It can be used as a turn-back flow path, and the total flow path length from the suction port to the discharge port can be increased with a compact configuration, and noise can be reduced by attenuating the distance. Further, the present invention can be applied to both a blower and a cleaner by changing the direction of air flow in the housing of the blower. Further, in realizing the first flow path and the second flow path of the present invention, it can be easily realized by only partially changing the injection molding mold of the conventional housing, so that an increase in manufacturing cost can be suppressed. ..
以下、本発明の実施例を図面に基づいて説明する。以下の図において、同一の部分には同一の符号を付し、繰り返しの説明は省略する。また、本明細書においては、前後左右、上下の方向は図中に示す方向であるとして説明する。
Hereinafter, examples of the present invention will be described with reference to the drawings. In the following figures, the same parts are designated by the same reference numerals, and the repeated description will be omitted. Further, in the present specification, the front-back, left-right, and up-down directions are described as the directions shown in the drawings.
図1においてコードレス式の携帯用のブロワ1は、バッテリパック50の電力により本体ハウジング2内に内蔵されたモータ10を駆動し、これによりファン15を回転させ、生じた空気流をノズル40を経由して前方に噴射するものである。作業者は、ブロワ1のハンドル部4を握って作業を行う。一般にはノズル40を前方斜め下に向けてブロワ1を保持し、ハンドル部4を左右に振ることでノズル40を左右に振りながら机上や清掃対象物のごみを吹き飛ばす。
In FIG. 1, the cordless portable blower 1 drives a motor 10 built in the main body housing 2 by the electric power of the battery pack 50, thereby rotating the fan 15 and passing the generated air flow through the nozzle 40. And then inject forward. The operator grips the handle portion 4 of the blower 1 to perform the work. Generally, the blower 1 is held with the nozzle 40 facing diagonally forward and downward, and the handle portion 4 is shaken left and right to blow off dust on the desk or an object to be cleaned while swinging the nozzle 40 left and right.
ブロワ1は、例えば樹脂製の本体ハウジング2の内部に、モータ10(図2で後述)と、ファン15(図2で後述)とを備え。ノズル40から前方側に空気を吐出する。本体ハウジング2は、長手方向を有する筒状の本体部3と、その上部に形成されたハンドル部4を含んで構成され、これらが合成樹脂の成形によって一体に製造される。本体ハウジング2は左右中央の分割面で2分割された状態でそれぞれ成形され、後述する複数のネジによって固定される。ハンドル部4は作業者が片手で把持する部分であって、ハンドル部4の前側部分は略鉛直方向に延在する前側接続部4bで本体部3と接続され、後側部分は後側接続部4cで本体部3と接続される。
The blower 1 includes, for example, a motor 10 (described later in FIG. 2) and a fan 15 (described later in FIG. 2) inside a resin main body housing 2. Air is discharged from the nozzle 40 to the front side. The main body housing 2 includes a tubular main body portion 3 having a longitudinal direction and a handle portion 4 formed on the upper portion thereof, and these are integrally manufactured by molding a synthetic resin. The main body housing 2 is molded in a state of being divided into two by a dividing surface at the center of the left and right, and is fixed by a plurality of screws described later. The handle portion 4 is a portion gripped by an operator with one hand, the front portion of the handle portion 4 is connected to the main body portion 3 by a front side connecting portion 4b extending in a substantially vertical direction, and the rear side portion is a rear side connecting portion. It is connected to the main body 3 at 4c.
把持部4aの上側には、モータ10(図2で後述)のスイッチを設けたスイッチパネル30が設けられる。ハンドル部4の前側接続部4bの左右両側面には、第二の開口部20が形成される。第二の開口部20は、ここでは外気を吸引するための吸引口(又は吸入口)として作用するもので、水平方向に細長い形状のスリットを複数形成したものである。
A switch panel 30 provided with a switch for the motor 10 (described later in FIG. 2) is provided on the upper side of the grip portion 4a. A second opening 20 is formed on both left and right side surfaces of the front connecting portion 4b of the handle portion 4. The second opening 20 acts as a suction port (or suction port) for sucking the outside air here, and has a plurality of slits having an elongated shape in the horizontal direction.
本体ハウジング2の後方側下部にはバッテリパック50が装着される。バッテリパック50は電動工具で広く用いられているもので、図示しない複数の電池セルを合成樹脂製のケース51、52の内部に収容したものである。電池セルは、充電及び放電を繰り返し行うことのできる二次電池であって、リチウムイオン電池セル等の公知のバッテリを用いることができる。バッテリパック50の出力は、例えば直流18V、36Vである。バッテリパック50を装着するために本体部3の下方にはバッテリパック装着部9が形成される。バッテリパック装着部9には、左右方向に所定の距離を隔てて前後方向に水平に延びる2本のレール部(図では見えない)が形成され、バッテリパック50はレール部に沿って本体ハウジング2の後方側から前方側に水平移動させることによって本体ハウジング2に装着される。バッテリパック50を本体ハウジング2から取り外す際には、左右両側面に設けられるラッチボタン54a、54bを押し込みながらバッテリパック50を本体ハウジング2の後方側に水平移動させる。
The battery pack 50 is mounted on the lower rear side of the main body housing 2. The battery pack 50 is widely used in power tools, and has a plurality of battery cells (not shown) housed inside synthetic resin cases 51 and 52. The battery cell is a secondary battery that can be repeatedly charged and discharged, and a known battery such as a lithium ion battery cell can be used. The output of the battery pack 50 is, for example, DC 18V or 36V. A battery pack mounting portion 9 is formed below the main body portion 3 for mounting the battery pack 50. The battery pack mounting portion 9 is formed with two rail portions (not visible in the figure) extending horizontally in the front-rear direction with a predetermined distance in the left-right direction, and the battery pack 50 is a main body housing 2 along the rail portions. It is attached to the main body housing 2 by horizontally moving it from the rear side to the front side. When the battery pack 50 is removed from the main body housing 2, the battery pack 50 is horizontally moved to the rear side of the main body housing 2 while pushing the latch buttons 54a and 54b provided on the left and right side surfaces.
本体ハウジング2にバッテリパック50が装着されると、バッテリパック50の底面と、本体ハウジング2の前方側に形成された脚部8によってブロワ1を机上等に安定して載置可能となる。脚部8は合成樹脂の成形によって本体部3と一体に製造される。
When the battery pack 50 is mounted on the main body housing 2, the blower 1 can be stably placed on a desk or the like by the bottom surface of the battery pack 50 and the legs 8 formed on the front side of the main body housing 2. The leg portion 8 is manufactured integrally with the main body portion 3 by molding a synthetic resin.
図2は本発明の実施例に係るブロワ1の縦断面図である。バッテリパック50の電力によってモータ10が回転すると、モータ10の図示しない回転軸(出力軸)に取りつけられたファン15が回転することによって点線で示す矢印方向に空気流が発生される。本体ハウジング2は本体部3とハンドル部4により主に構成され、これらの間には作業者が把持する際に指を通すための貫通部5が形成される。貫通部5よりも上側部分が、作業者の把持する把持部4aとなる。本体ハウジング2のうちハンドル部4以外の部分が本体部3であり、本実施例の本体ハウジング2では本体部3の内側にモータ10とファン15が収容される。本体ハウジング2の本体部3は略円筒形であり、モータ10とファン15の後方側は上下方向に絞り込まれたような形状とされ、その絞り込まれた部分の下側にバッテリパック装着部9が装着される。また、本体部3の前方下側には脚部8が形成される。本実施例では本体ハウジング2の内部空間のすべてを、特に本体部3に加えてハンドル部4の内部空間までをファン15によって生成される空気流の通路(流路)として活用する。
FIG. 2 is a vertical cross-sectional view of the blower 1 according to the embodiment of the present invention. When the motor 10 is rotated by the electric power of the battery pack 50, the fan 15 attached to the rotation shaft (output shaft) of the motor 10 (not shown) rotates to generate an air flow in the direction of the arrow indicated by the dotted line. The main body housing 2 is mainly composed of a main body portion 3 and a handle portion 4, and a penetrating portion 5 for passing a finger when an operator grips the main body housing 2 is formed between them. The portion above the penetrating portion 5 is the grip portion 4a gripped by the operator. The portion of the main body housing 2 other than the handle portion 4 is the main body portion 3, and in the main body housing 2 of this embodiment, the motor 10 and the fan 15 are housed inside the main body portion 3. The main body 3 of the main body housing 2 has a substantially cylindrical shape, and the rear side of the motor 10 and the fan 15 is shaped as if it is narrowed down in the vertical direction, and the battery pack mounting portion 9 is located below the narrowed down portion. It is installed. Further, a leg portion 8 is formed on the front lower side of the main body portion 3. In this embodiment, all the internal space of the main body housing 2 is utilized as an air flow passage (flow path) generated by the fan 15 to the internal space of the handle portion 4 in addition to the main body portion 3.
モータ10はその回転軸の軸線A1が水平となるように配置される。ここではモータ10として金属製のケースに収容されたブラシレスDCモータを用いる。しかしながら、モータ10の形式は任意であり、ファン15を回転できるならばブラシ付の直流モータやACモータ等の他の公知のモータを用いても良い。モータ10の前方側は、円形の回路基板12が設けられる。モータ10はリング状のモータ保持部材13を介して本体ハウジング2に保持される。モータ10の後方側に突出する回転軸にはファン15が取りつけられる。ファン15は、遠心ファンであって、モータ10の回転中心近くから軸線A1方向に後方側から空気を吸引して、径方向外側に排出される。尚、ファンの形式は遠心ファンだけに限られずに、軸流ファンや公知のその他の形式のファンであっても良い。
The motor 10 is arranged so that the axis A1 of its rotation axis is horizontal. Here, a brushless DC motor housed in a metal case is used as the motor 10. However, the type of the motor 10 is arbitrary, and other known motors such as a DC motor with a brush and an AC motor may be used as long as the fan 15 can be rotated. A circular circuit board 12 is provided on the front side of the motor 10. The motor 10 is held by the main body housing 2 via a ring-shaped motor holding member 13. A fan 15 is attached to a rotating shaft protruding rearward of the motor 10. The fan 15 is a centrifugal fan that sucks air from the rear side in the axis A1 direction from near the center of rotation of the motor 10 and discharges the air outward in the radial direction. The type of fan is not limited to the centrifugal fan, and may be an axial fan or any other known type of fan.
ファン15の周囲には、ファン15に流入する空気の開口と排出される空気を所定の方向(前方)に導くための壁部を形成するファンガイド14が設けられる。ファンガイド14は合成樹脂の成形品であって、その一部がモータ10の円筒状のケースの一部に固定され、外周側の一部が本体ハウジング2の内壁部に形成されたリブ29(図3で後述)に固定される。つまり、ファンガイド14は、ファン15の回転空間を画定するファンガイドの機能と、モータ10を本体ハウジング2に固定するためのモータ保持部材としての機能を果たす。ファン15の外周面及び後方側はファンガイド14によって覆われる。ファンガイド14の軸線A1付近後方側には、円形の開口15aが形成され、ファン15が回転することで開口15aから本体ハウジング2の後方側から空気を吸引して、径方向外側に空気を排出する。ファン15から排出された空気はファンガイド14によって案内され、ファンガイド14の外縁付近前方側に開口した開口部から、軸線A1前方側に向けて空気が排出されることになる。
Around the fan 15, an opening of air flowing into the fan 15 and a fan guide 14 forming a wall portion for guiding the discharged air in a predetermined direction (forward) are provided. The fan guide 14 is a molded product of synthetic resin, and a part thereof is fixed to a part of the cylindrical case of the motor 10, and a part on the outer peripheral side is formed on the inner wall portion of the main body housing 2. It is fixed to (described later in FIG. 3). That is, the fan guide 14 functions as a fan guide that defines the rotation space of the fan 15 and as a motor holding member for fixing the motor 10 to the main body housing 2. The outer peripheral surface and the rear side of the fan 15 are covered with the fan guide 14. A circular opening 15a is formed on the rear side of the fan guide 14 near the axis A1, and when the fan 15 rotates, air is sucked from the rear side of the main body housing 2 from the opening 15a and the air is discharged to the outside in the radial direction. To do. The air discharged from the fan 15 is guided by the fan guide 14, and the air is discharged toward the front side of the axis A1 from the opening opened on the front side near the outer edge of the fan guide 14.
ファンガイド14から排出された空気は、モータ10の径方向外側の空間を後方から前方に流れる。図2では点線矢印がモータ10の中心付近を通るように図示しているが、実際にはファン15の径方向外側に向けて排出された空気が、モータ10の外周側のほぼ全域に亘って前方側に流れる。本体ハウジング2の本体部3の前側の内側壁面3aは、円筒状の第一の開口部6に向けて先絞りの形状とされ、モータ10の外周面と本体部3の内側壁面に沿って軸線A1方向前方に向けて流れる空気流を集めて、円筒状に形成された第一の開口部6に案内する。第一の開口部6の円筒部分の後端付近には、第一の開口部6から中に異物が入ることを防ぐための網目状のガード16が取りつけられる。
The air discharged from the fan guide 14 flows from the rear to the front in the space outside the radial direction of the motor 10. In FIG. 2, the dotted arrow is shown so as to pass near the center of the motor 10, but in reality, the air discharged toward the outside in the radial direction of the fan 15 covers almost the entire outer peripheral side of the motor 10. It flows to the front side. The inner wall surface 3a on the front side of the main body 3 of the main body housing 2 has a shape of a leading throttle toward the first cylindrical opening 6, and has an axis along the outer peripheral surface of the motor 10 and the inner wall surface of the main body 3. The air flow flowing forward in the A1 direction is collected and guided to the first opening 6 formed in a cylindrical shape. Near the rear end of the cylindrical portion of the first opening 6, a mesh-like guard 16 for preventing foreign matter from entering through the first opening 6 is attached.
ハンドル部4は、作業者によって把持される把持部4aと、把持部4aの前端と本体部3を接続する前側接続部4bと、把持部4aの後端と本体部3を接続する後側接続部4cによって形成される。ここで、ハンドル部4の前側接続部4bと本体部3との前方側の接続部分は、仕切り壁25によって空気の流れを阻害するように構成される。一方、ハンドル部4と本体部3との後方側の接続部分は内部空間が連通するように構成され、空気がハンドル部4と本体部3の間で流れるように構成される。本体ハウジング2には2つの開口部だけが形成される。一つは排出口となる第一の開口部6である。第一の開口部6は円筒形の開口であり、ノズル40を接続する事ができる。もう一つの開口は、ハンドル部4の側面に形成される第二の開口部20であって、複数のスリット状の貫通穴によって形成される。このように第一の開口部6と第二の開口部20を形成したことで、本体ハウジング2の貫通部5の周りを、左側面視で時計回りに、一方方向に回るような空気の流れを起こすことができる。
The handle portion 4 is a grip portion 4a gripped by an operator, a front connection portion 4b that connects the front end of the grip portion 4a and the main body portion 3, and a rear connection that connects the rear end of the grip portion 4a and the main body portion 3. It is formed by part 4c. Here, the front connecting portion 4b of the handle portion 4 and the front connecting portion between the main body portion 3 are configured so as to obstruct the flow of air by the partition wall 25. On the other hand, the connecting portion on the rear side between the handle portion 4 and the main body portion 3 is configured so that the internal space communicates with each other, and the air is configured to flow between the handle portion 4 and the main body portion 3. Only two openings are formed in the body housing 2. One is the first opening 6 which serves as a discharge port. The first opening 6 is a cylindrical opening to which the nozzle 40 can be connected. The other opening is a second opening 20 formed on the side surface of the handle portion 4, which is formed by a plurality of slit-shaped through holes. By forming the first opening 6 and the second opening 20 in this way, an air flow that rotates clockwise around the penetrating portion 5 of the main body housing 2 in one direction when viewed from the left side. Can be caused.
第一の開口部6を通過した空気はノズル40の内部空間に到達し、前方の開口(吐出口45)に向かう。ノズル40は、第一の開口部6から排出された空気の流路を絞ることによって流速を高めるためと、特定の対象物に空気流を当てやすくするために所定の軸方向長さを有する。ノズル40は合成樹脂の一体成形で製造され、その後端部には、径がほぼ一定の円筒接続部41が形成され、円筒接続部41から小さい径の吐出口45に至るまでが、徐々に径が小さくなるようなテーパー部42となる。
The air that has passed through the first opening 6 reaches the internal space of the nozzle 40 and heads for the front opening (discharge port 45). The nozzle 40 has a predetermined axial length in order to increase the flow velocity by narrowing the flow path of the air discharged from the first opening 6 and to facilitate the air flow to a specific object. The nozzle 40 is manufactured by integrally molding synthetic resin, and a cylindrical connecting portion 41 having a substantially constant diameter is formed at the rear end portion, and the diameter gradually extends from the cylindrical connecting portion 41 to the discharge port 45 having a small diameter. The tapered portion 42 is such that
スイッチパネル30は作業者によって操作される操作部であって、複数のタクタイルスイッチ又はソフトタッチスイッチが配置される。ここでは、モータ10の回転数を、強、弱の2段階に設定可能である。また、スイッチパネル30にはバッテリパック50の残量警告ランプが設けられ、残量が少なくなるとモータ10の運転中を示すLEDが点灯するなどして、バッテリ不足を作業者に知らせるように構成される。スイッチパネル30の下側には、制御回路基板35が配置される。制御回路基板35はモータ10の回転制御を行う回路を搭載する基板であって、その回路には汎用のワンチップマイコンを含み、バッテリパック50から供給される直流をPWM(Pulse Width Modulation)制御をすることによってモータ10の回転数を制御する。本実施例では、モータ10のスイッチ回路として従来から広く用いられるスライド式の多接点スイッチやトリガスイッチを用いる代わりに、タクタイルスイッチを用いた。タクタイルスイッチのような薄型のスイッチを用いることにより、ハンドル部4の内部空間で占めるスイッチパネル30の厚さを薄くして、特にハンドル部4の内部空間で空気の流れる断面を塞ぐ面積を小さくすることが可能となる。また、制御回路基板35とスイッチパネル30を一つの組立体として製造できるので、組立性が良くなるうえに、スイッチから制御回路基板35への必要な配線長を短くできる。
The switch panel 30 is an operation unit operated by an operator, and a plurality of tactile switches or soft touch switches are arranged. Here, the rotation speed of the motor 10 can be set in two stages, strong and weak. Further, the switch panel 30 is provided with a remaining amount warning lamp of the battery pack 50, and when the remaining amount is low, an LED indicating that the motor 10 is in operation is lit to notify the operator of the battery shortage. To. A control circuit board 35 is arranged under the switch panel 30. The control circuit board 35 is a board on which a circuit for controlling the rotation of the motor 10 is mounted, and the circuit includes a general-purpose one-chip microcomputer and controls the direct current supplied from the battery pack 50 by PWM (Pulse Width Modulation). By doing so, the rotation speed of the motor 10 is controlled. In this embodiment, instead of using a slide-type multi-contact switch or a trigger switch that has been widely used as a switch circuit of the motor 10, a tactile switch is used. By using a thin switch such as a tactile switch, the thickness of the switch panel 30 occupied in the internal space of the handle portion 4 is reduced, and in particular, the area of the internal space of the handle portion 4 that blocks the cross section through which air flows is reduced. It becomes possible. Further, since the control circuit board 35 and the switch panel 30 can be manufactured as one assembly, the assembling property is improved and the required wiring length from the switch to the control circuit board 35 can be shortened.
図3は図1のブロワ1の分解斜視図である。本体ハウジング2はモータ10の回転軸線を通る鉛直平面を分割面とした左右に2分割できるようにして合成樹脂の成形により製造される。本体ハウジング2を形成する右側ハウジング2Aと左側ハウジング2Bは、ネジボス17a~17bを除いて、鉛直な分割面に対してほぼ左右対称であって、空気の流路のうちの約半分の空間を画定する。モータ10は、固定用のモータ保持部材13とファンガイド14を軸線A1方向に差し込んだあとに、右側ハウジング2Aと左側ハウジング2Bによって挟持されるようにして固定される。右側ハウジング2Aの内壁には、モータ保持部材13と係合させるリブ28と、ファンガイド14と係合させるためのリブ29が形成される。図3では見えないが、左側ハウジング2Bの内壁部分にも、リブ28とリブ29が同様に形成される。このようにモータ10を本体ハウジング2に固定することによって、モータ10の外周面と本体ハウジング2の間には空気が軸方向の流れる空間(図2のモータ側面空間3b)が確保される。
FIG. 3 is an exploded perspective view of the blower 1 of FIG. The main body housing 2 is manufactured by molding a synthetic resin so that it can be divided into two parts on the left and right sides with the vertical plane passing through the rotation axis of the motor 10 as the dividing surface. The right housing 2A and the left housing 2B forming the main body housing 2 are substantially symmetrical with respect to the vertical dividing surface except for the screw bosses 17a to 17b, and define a space of about half of the air flow path. To do. The motor 10 is fixed so as to be sandwiched between the right side housing 2A and the left side housing 2B after the fixing motor holding member 13 and the fan guide 14 are inserted in the axis A1 direction. A rib 28 for engaging with the motor holding member 13 and a rib 29 for engaging with the fan guide 14 are formed on the inner wall of the right housing 2A. Although not visible in FIG. 3, ribs 28 and 29 are similarly formed on the inner wall portion of the left housing 2B. By fixing the motor 10 to the main body housing 2 in this way, a space through which air flows in the axial direction (motor side space 3b in FIG. 2) is secured between the outer peripheral surface of the motor 10 and the main body housing 2.
右側ハウジング2Aと左側ハウジング2Bは、多数のネジ19a~19hによってネジ止めされる。そのため、右側ハウジング2Aには貫通ネジ穴付きのネジボス17a~17hが形成される。また、左側ハウジング2Bの対応部分には雌ネジ穴付きのネジボス18a~18h(図3では18aと18bしか見えない)が形成される。
The right housing 2A and the left housing 2B are screwed by a large number of screws 19a to 19h. Therefore, screw bosses 17a to 17h with through screw holes are formed in the right housing 2A. Further, screw bosses 18a to 18h with female screw holes (only 18a and 18b can be seen in FIG. 3) are formed in the corresponding portion of the left housing 2B.
本体ハウジング2の下側には、バッテリパック装着部9が形成される。バッテリパック装着部9には、レール部26a、26b(図3では26bは見えない)が軸線A1方向と同方向に形成される。左右のレール部26a、26bの間には、バッテリパック50と接続される複数の本体側接続端子37を保持する本体側端子ホルダ36が配置される。本体側端子ホルダ36を挟持するために、右側ハウジング2Aと左側ハウジング2Bの下側には、分割面から右方向又は左方向に切り欠かれた端子用開口27a、27b(図では27bは見えない)が形成される。
A battery pack mounting portion 9 is formed on the lower side of the main body housing 2. Rail portions 26a and 26b (26b cannot be seen in FIG. 3) are formed in the battery pack mounting portion 9 in the same direction as the axis A1 direction. Between the left and right rail portions 26a and 26b, a main body side terminal holder 36 that holds a plurality of main body side connection terminals 37 connected to the battery pack 50 is arranged. Terminal openings 27a and 27b cut out to the right or left from the dividing surface on the lower side of the right side housing 2A and the left side housing 2B in order to sandwich the main body side terminal holder 36 (27b is not visible in the figure). ) Is formed.
本体ハウジング2の前方側には第一の開口部6が配置される。第一の開口部6は円筒形であって、右側本体ハウジング2Aの半筒部分と、左側本体ハウジング2Bの半筒部分を合わせることにより形成される。それぞれの半筒部分の内周面には、側面視でL字状の取付溝7が形成される。取付溝7は第一の開口部6の開口面から軸線A1方向に延びる軸方向溝と、軸方向溝の前端付近から周方向に直角に曲がり、円周方向に円周角で約90度分延びる円周方向溝によって構成される。一方、ノズル40の円筒接続部41には、取付溝7の内部に位置する突起43が周方向に180度離れた位置に設けられる。ノズル40を取りつけるには、ノズル40の突起43と取付溝7の位置を合わせてから軸方向にノズル40を押し込み、周方向に約45度回転させる。
The first opening 6 is arranged on the front side of the main body housing 2. The first opening 6 has a cylindrical shape and is formed by matching the half-cylinder portion of the right side main body housing 2A and the half-cylinder portion of the left side main body housing 2B. An L-shaped mounting groove 7 is formed on the inner peripheral surface of each half-cylinder portion in a side view. The mounting groove 7 is an axial groove extending in the axial direction A1 from the opening surface of the first opening 6, and is bent at a right angle in the circumferential direction from the vicinity of the front end of the axial groove, and has an inscribed angle of about 90 degrees in the circumferential direction. It is composed of extending circumferential grooves. On the other hand, the cylindrical connecting portion 41 of the nozzle 40 is provided with a protrusion 43 located inside the mounting groove 7 at a position 180 degrees apart in the circumferential direction. To mount the nozzle 40, align the protrusion 43 of the nozzle 40 with the mounting groove 7, then push the nozzle 40 in the axial direction and rotate it by about 45 degrees in the circumferential direction.
ハンドル部4の前側接続部4bの右側側面と左側側面には第二の開口部20が形成される。第二の開口部20は、前後方向に水平に延びる細長いスリットであり、各スリットは前側接続部4bの壁面を貫通することによって前側接続部4bの外部と内部に空気が出入りできるように構成される。これらのスリットは本体ハウジング2の合成樹脂の成形射出時に同時に形成される。
A second opening 20 is formed on the right side surface and the left side surface of the front side connecting portion 4b of the handle portion 4. The second opening 20 is an elongated slit extending horizontally in the front-rear direction, and each slit is configured to allow air to enter and exit the front connection portion 4b by penetrating the wall surface of the front connection portion 4b. To. These slits are formed at the same time when the synthetic resin of the main body housing 2 is molded and injected.
ハンドル部4の前側接続部4bの内側空間の底面は、本体部3の壁面を兼ねた仕切り壁25となり、前側接続部4bから流入した空気がモータ10の周囲に直接流れることができない。尚、仕切り壁25は、空気が流れを完璧に遮断する構造に限られるものではなく、配線を通す等の製造上の都合や、他の目的のために必要最小限の貫通穴を開けても良い。この場合の貫通穴の大きさは、貫通穴が設けられることでファン15に流入する空気の大部分の流路が変更されないように、ハンドル部4の内部空間の断面積よりも充分に小さくされることが望ましい。ハンドル部4の把持部4aの上面には、分割面を跨ぐようにして切り欠き部4eが形成される。切り欠き部4eはそこにスイッチパネル30を挟持するために形成されるものである。
The bottom surface of the inner space of the front connection portion 4b of the handle portion 4 is a partition wall 25 that also serves as a wall surface of the main body portion 3, and the air flowing from the front connection portion 4b cannot directly flow around the motor 10. The partition wall 25 is not limited to a structure that completely blocks the flow of air, and even if a minimum necessary through hole is formed for manufacturing convenience such as passing wiring or for other purposes. good. The size of the through hole in this case is sufficiently smaller than the cross-sectional area of the internal space of the handle portion 4 so that the provision of the through hole does not change the flow path of most of the air flowing into the fan 15. Is desirable. A cutout portion 4e is formed on the upper surface of the grip portion 4a of the handle portion 4 so as to straddle the divided surface. The notch portion 4e is formed so as to sandwich the switch panel 30 there.
バッテリパック50は上側のケース51と下側のケース52によってその筐体が形成され、上側のケース51にはバッテリパック装着部9側のレール部と嵌合するためのレール溝53a、53bが設けられる。レール溝53a、53bの間には、複数のスリットとスリットの内部に配置された複数の端子を有するバッテリ側端子部55が形成される。また、レール溝53a、53bの後方側にはラッチボタン54a、54bが形成される。バッテリパック装着部9にバッテリパック50が取り付けられると本体側接続端子37はバッテリ側端子部55(符号は後述の図3参照)と嵌合するので、バッテリパック50の電力を供給することが可能となる。本体側接続端子37とモータ10及びスイッチパネル30は図示しないケーブルにより接続される。
The housing of the battery pack 50 is formed by the upper case 51 and the lower case 52, and the upper case 51 is provided with rail grooves 53a and 53b for fitting with the rail portion on the battery pack mounting portion 9 side. Be done. Between the rail grooves 53a and 53b, a battery-side terminal portion 55 having a plurality of slits and a plurality of terminals arranged inside the slits is formed. Further, latch buttons 54a and 54b are formed on the rear side of the rail grooves 53a and 53b. When the battery pack 50 is attached to the battery pack mounting portion 9, the main body side connection terminal 37 fits with the battery side terminal portion 55 (see FIG. 3 below for reference numerals), so that the power of the battery pack 50 can be supplied. It becomes. The main body side connection terminal 37, the motor 10 and the switch panel 30 are connected by a cable (not shown).
図4は本体ハウジング2の詳細構成を説明するための部分縦断面図である。作業者が把持部4aを把持してブロワ1を持った状態で、スイッチパネル30の強、弱のいずれかのボタンを押すと、図示しないマイコンの制御によってバッテリパック50からモータ10に電力が供給されてモータ10が回転する。モータ10が回転すると、モータ10の回転軸に取りつけられたファン15が回転し、本体部3の内側空間うち、ファン15の後方側空間3cが負圧になるため、第二の開口部20を介して本体ハウジング2の外部から空気が吸引される。第二の開口部20から吸引された空気は、C2からF2の方向に向けてハンドル部4の内部空間4dを後方側に流れ、ハンドル部4の後側接続部4cの内部空間を矢印C1方向に流れ、後方側空間3cに到達して軸線A1付近において開口部13aからファン15に流入する。ファン15を径方向外側に排出された空気は、モータ10の周囲を径方向前側に流れて、第一の開口部6からノズル40(図3参照)の内部に到達する。
FIG. 4 is a partial vertical sectional view for explaining the detailed configuration of the main body housing 2. When the operator presses either the strong or weak button of the switch panel 30 while holding the grip portion 4a and holding the blower 1, power is supplied from the battery pack 50 to the motor 10 under the control of a microcomputer (not shown). Then, the motor 10 rotates. When the motor 10 rotates, the fan 15 attached to the rotation shaft of the motor 10 rotates, and the space 3c on the rear side of the fan 15 in the inner space of the main body 3 becomes negative pressure, so that the second opening 20 is opened. Air is sucked from the outside of the main body housing 2 through the main body housing 2. The air sucked from the second opening 20 flows rearward in the internal space 4d of the handle portion 4 in the direction from C2 to F2, and flows in the internal space of the rear connection portion 4c of the handle portion 4 in the direction of arrow C1. It reaches the rear side space 3c and flows into the fan 15 from the opening 13a near the axis A1. The air discharged to the outside in the radial direction of the fan 15 flows forward in the radial direction around the motor 10 and reaches the inside of the nozzle 40 (see FIG. 3) through the first opening 6.
本実施例では第二の開口部20をハンドル部4のうち把持部4aよりも前方側部分、即ち前側接続部4bに形成した。前側接続部4bにおいて第二の開口部20を左右両側側面に形成したのは、左右分割式の本体ハウジング2と共に成形するのに好適であるのと、吸引される空気流の影響が作業者の手に及ばないようにするため、及び、作業者の手で第二の開口部20の一部を塞ぐ虞を低下させるためである。前側接続部4bの下面は、本体部3の円筒壁面となり、前側接続部4bとの接続面の内側の円筒壁面が仕切り壁25として機能する。ハンドル部4のうち本体部3の後方側で接続される部分は、中空状の後側接続部4cによって空気流F2からF1まで連続して空気流C1のように流れるように、折り返し流路(後側接続部4cの内部空間)が形成される。折り返し流路は、バッテリパック装着部9よりも上方にあるため、後側接続部4cの内部空間は十分な大きさを確保できる。また、バッテリパック装着部9付近の本体部3の左右方向幅は、ハンドル部4の把持部4aに比べて十分大きいので、後方側空間3cの高さが低くなっても左右方向幅が十分あるため、空気流F1の抵抗にならずに良好に空気を流すことが可能となる。さらに、本実施例ではマイコンを搭載するための制御回路基板35がスイッチパネル30と平行に配置されるので、後方側空間3c内に制御回路基板を搭載する必要がないため、後方側空間3cを風路として利用するには好適である。
In this embodiment, the second opening 20 is formed in the front side portion of the handle portion 4 from the grip portion 4a, that is, the front side connection portion 4b. The second opening 20 formed on the left and right side surfaces of the front connecting portion 4b is suitable for molding together with the left and right split type main body housing 2, and the influence of the sucked air flow affects the operator. This is to keep it out of reach and to reduce the risk of blocking a part of the second opening 20 by the operator's hand. The lower surface of the front connecting portion 4b becomes a cylindrical wall surface of the main body portion 3, and the cylindrical wall surface inside the connecting surface with the front connecting portion 4b functions as a partition wall 25. The portion of the handle portion 4 that is connected to the rear side of the main body portion 3 is a folded flow path so that the air flow F2 to F1 continuously flows like the air flow C1 by the hollow rear connection portion 4c. The internal space of the rear connecting portion 4c) is formed. Since the folded flow path is above the battery pack mounting portion 9, the internal space of the rear connecting portion 4c can secure a sufficient size. Further, since the lateral width of the main body 3 near the battery pack mounting portion 9 is sufficiently larger than the grip portion 4a of the handle portion 4, the lateral width is sufficient even if the height of the rear space 3c is low. Therefore, it is possible to flow air satisfactorily without becoming a resistance of the air flow F1. Further, in this embodiment, since the control circuit board 35 for mounting the microcomputer is arranged in parallel with the switch panel 30, it is not necessary to mount the control circuit board in the rear side space 3c, so that the rear side space 3c is provided. It is suitable for use as an air passage.
以上のように本実施例のブロワ1では、第二の開口部20から吸引された空気は、ハンドル部4の内側空間を第一の方向(ここでは後ろ向き)に流れ、折返し流路(後側接続部4c)を介して第二の方向(ここでは前向き)に本体部3内を流れる。本実施例では、本体ハウジング2の内部でハンドル部4内の空間を使って折り返し流路構造を実現し、貫通部5の周囲に第一の流路と、それと反対向きの第二の流路を配置するように構成したので、従来のブロワと同じ大きさの本体ハウジング2を用いながら、吸入口からファン15に至るまでの長い流路を確保することができた。特に流路の折り返し部分(後側接続部4c)と排気口たる第一の開口部6までを本体ハウジング2の前端から後端まで最大に利用するので、ハンドル部4内の空間を流路として使用することに加えて、本体部3の内部空間も最大に使用できた。
As described above, in the blower 1 of the present embodiment, the air sucked from the second opening 20 flows in the first direction (here, backward) in the inner space of the handle portion 4, and is turned back (rear side). It flows in the main body 3 in the second direction (here, forward) via the connecting portion 4c). In this embodiment, a folded flow path structure is realized by using the space inside the handle portion 4 inside the main body housing 2, and a first flow path and a second flow path in the opposite direction are realized around the penetration portion 5. Therefore, it was possible to secure a long flow path from the suction port to the fan 15 while using the main body housing 2 having the same size as the conventional blower. In particular, since the folded portion (rear side connection portion 4c) of the flow path and the first opening 6 which is the exhaust port are used to the maximum from the front end to the rear end of the main body housing 2, the space inside the handle portion 4 is used as the flow path. In addition to using it, the internal space of the main body 3 could be used to the maximum.
次に図5から図8を用いて本発明の第2の実施例の送風機を説明する。図5は送風機の別の例である携帯用のクリーナ101の左側面図である。クリーナ101は、いわゆる掃除機とも呼ばれるものであって、内部に収容されたファンによって強い空気流を発生し、先端のノズルから粉塵混じりの空気を吸引する。吸引された空気は、フィルタ装置にて粉塵を濾過され、濾過された空気だけが第二の開口部120と第三の開口部124より外部に排出される。クリーナ101は、本体ハウジング102とダストケース140によってその外観が画定される。本体ハウジング102は、その内部に後述するモータやファンを収容すると共に、作業者が片手で把持するハンドル部104を形成する。本体ハウジング102の下側にはバッテリパック50が装着される。バッテリパック50は第一の実施例で使用されるものと同じである。本体ハウジング102の前方側のダストケース140は、本体ハウジング102に対して着脱可能に構成され、前方側にノズル144が形成される。ここでは図示していないが、ノズル144には延長用のパイプと、パイプの先端に取りつけられる床用ノズル等を接続することが可能である。
Next, the blower of the second embodiment of the present invention will be described with reference to FIGS. 5 to 8. FIG. 5 is a left side view of a portable cleaner 101, which is another example of a blower. The cleaner 101 is also called a so-called vacuum cleaner, and a strong air flow is generated by a fan housed inside, and air mixed with dust is sucked from a nozzle at the tip. The sucked air is filtered by a filter device, and only the filtered air is discharged to the outside through the second opening 120 and the third opening 124. The appearance of the cleaner 101 is defined by the main body housing 102 and the dust case 140. The main body housing 102 houses a motor and a fan, which will be described later, inside the main body housing 102, and forms a handle portion 104 that is gripped by an operator with one hand. The battery pack 50 is mounted on the lower side of the main body housing 102. The battery pack 50 is the same as that used in the first embodiment. The dust case 140 on the front side of the main body housing 102 is detachably configured with respect to the main body housing 102, and the nozzle 144 is formed on the front side. Although not shown here, it is possible to connect an extension pipe, a floor nozzle or the like attached to the tip of the pipe, or the like to the nozzle 144.
本体ハウジング102は合成樹脂の成形品であり、鉛直方向に分割面を有する左右2分割形式で構成される。本体ハウジング102の左右の分割部品は、複数のネジ穴(図では見えない)やネジボス117a~117d(後述の図5を参照)を有して、図示しないネジ等の固定要素によって固定される。ダストケース140は合成樹脂の一体成形によって製造され、鉛直方向に分割面を持たない筒状である。ダストケース140は、本体ハウジング102に対して位置合わせをして軸線B1方向後方に押しつけた後に、軸線を中心に約120度回すことによって装着できる。ダストケース140の取り外し時には取り付け作とは逆の操作をすれば良い。尚、ダストケース140の本体ハウジング102への固定構造は任意であり、公知の他の固定方法を用いても良い。
The main body housing 102 is a molded product of synthetic resin, and is configured in a left-right two-divided type having a split surface in the vertical direction. The left and right divided parts of the main body housing 102 have a plurality of screw holes (not visible in the figure) and screw bosses 117a to 117d (see FIG. 5 described later), and are fixed by fixing elements such as screws (not shown). The dust case 140 is manufactured by integrally molding a synthetic resin, and has a tubular shape having no dividing surface in the vertical direction. The dust case 140 can be attached by aligning it with the main body housing 102, pressing it backward in the axis B1 direction, and then turning it about 120 degrees around the axis. When removing the dust case 140, the operation opposite to the installation operation may be performed. The structure for fixing the dust case 140 to the main body housing 102 is arbitrary, and other known fixing methods may be used.
本体ハウジング102の後方側には、作業者の人差し指から小指までの4本の指を挿入させるために左側から右側までを貫通させた貫通部105が形成され、側面視で本体ハウジング102を見ると90度回転させた略D字状の形状となる。D字の空洞部分(貫通部105)を隔てた一方側(上側)は作業者により把持されるハンドル部104となり、ハンドル部104を除く本体ハウジング102の残り部分が本体部103となる。ハンドル部104は軸線B1方向に沿って延びる把持部104aと、軸線B1に交差するようにして延び、把持部104aと本体部103の後端とを接続する屈曲部104bを有し、屈曲部104bは、軸線B1方向にみた位置が、第三の開口部124と重なるように配置される。ハンドル部104の上面にはモータのオン又はオフを切り替えるスイッチを配置したスイッチパネル130が設けられる。
On the rear side of the main body housing 102, a penetrating portion 105 is formed which penetrates from the left side to the right side in order to insert four fingers from the index finger to the little finger of the operator, and when the main body housing 102 is viewed from the side view. It has a substantially D-shaped shape rotated by 90 degrees. One side (upper side) of the D-shaped hollow portion (penetrating portion 105) is the handle portion 104 gripped by the operator, and the remaining portion of the main body housing 102 excluding the handle portion 104 is the main body portion 103. The handle portion 104 has a grip portion 104a extending along the axis B1 direction, a bent portion 104b extending so as to intersect the axis B1 and connecting the grip portion 104a and the rear end of the main body portion 103, and the bent portion 104b. Is arranged so that the position seen in the axis B1 direction overlaps with the third opening 124. A switch panel 130 is provided on the upper surface of the handle portion 104 in which a switch for switching the motor on or off is arranged.
本体ハウジング102の前方上側側面には、ノズル144を介して吸い込まれた粉塵混じりの空気のうち、フィルタ装置(後述)によって濾過された空気を排出するための第二の開口部120が設けられる。第二の開口部120は主排気口であって、長手方向が軸線B1に対して平行に配置される複数のスリットで構成される。第二の開口部120は、内部に異物の挿入を防ぐために細い幅のスリットとされ、本体ハウジング102の右側側面に6本、左側側面に6本の合計12本が形成される。このように第二の開口部120は、合計開口面積をある程度確保しながら、異物挿入を防止するために個々の開口の大きさを制限したものであるが、個々の開口をスリット状にするかメッシュ状にするか等も含めて、その個数、配置、形状を任意に設定すれば良い。
On the front upper side surface of the main body housing 102, a second opening 120 for discharging the air mixed with dust sucked through the nozzle 144 and filtered by the filter device (described later) is provided. The second opening 120 is a main exhaust port and is composed of a plurality of slits arranged in the longitudinal direction in parallel with the axis B1. The second opening 120 is formed as a narrow slit in order to prevent foreign matter from being inserted inside, and a total of 12 slits are formed, 6 on the right side surface of the main body housing 102 and 6 on the left side surface. In this way, the second opening 120 limits the size of each opening in order to prevent foreign matter from being inserted while securing a total opening area to some extent. Is it possible to make each opening slit-shaped? The number, arrangement, and shape may be arbitrarily set, including whether to make a mesh shape.
本体ハウジング102の本体部103の下面にはバッテリパック装着部109が設けられる。バッテリパック装着部109に形成されるレール部や本体側接続端子の形状も第一の実施例と同様である。バッテリパック50は、本体ハウジング102の軸線B1方向前方にスライドさせることで装着可能であり、ラッチボタン54a、54bを押してから軸線B1方向後方にスライドさせることで取り外し可能である。バッテリパック50の前側には、バッテリパック50の前面を覆うようなバッテリガード108が設けられる。
A battery pack mounting portion 109 is provided on the lower surface of the main body portion 103 of the main body housing 102. The shapes of the rail portion and the main body side connection terminal formed on the battery pack mounting portion 109 are also the same as those in the first embodiment. The battery pack 50 can be attached by sliding the main body housing 102 forward in the axis B1 direction, and can be removed by pressing the latch buttons 54a and 54b and then sliding it backward in the axis B1 direction. A battery guard 108 is provided on the front side of the battery pack 50 so as to cover the front surface of the battery pack 50.
図6は第二の実施例に係るクリーナ101の縦断面図である。本体ハウジング102内にモータ110が収容され、モータ110の出力軸(図示省略)が軸線B1に沿った方向となるように配置される。ここではモータ110軸線がダストケース140の取付のための回転軸線B1と同軸にしているが、モータ110の出力軸(図示省略)と軸線B1をずらすように配置しても良い。モータ110の出力軸(図示省略)の前方側(バッテリパック装着部109と反対側)にはファン115が設けられる。本体ハウジング102は左右に2分割可能であって、本体ハウジング102の右側部分の内部空間と、左側部分の内部空間によって、第一の開口部106から、第二の開口部120に至る連続する空間が形成され、その内部にモータ110とファン115が収容される。本体部103の後端付近は、ハンドル部104の屈曲部104bと連結され、本体部103の後端からハンドル部104の内部が連通された空間となる。
FIG. 6 is a vertical sectional view of the cleaner 101 according to the second embodiment. The motor 110 is housed in the main body housing 102, and is arranged so that the output shaft (not shown) of the motor 110 is oriented along the axis B1. Here, the axis of the motor 110 is coaxial with the rotation axis B1 for mounting the dust case 140, but the output axis (not shown) of the motor 110 and the axis B1 may be arranged so as to be offset from each other. A fan 115 is provided on the front side (opposite side of the battery pack mounting portion 109) of the output shaft (not shown) of the motor 110. The main body housing 102 can be divided into two parts on the left and right, and is a continuous space from the first opening 106 to the second opening 120 depending on the internal space of the right side portion and the internal space of the left side portion of the main body housing 102. Is formed, and the motor 110 and the fan 115 are housed therein. The vicinity of the rear end of the main body 103 is connected to the bent portion 104b of the handle 104, and the inside of the handle 104 is communicated from the rear end of the main body 103.
モータ110は、金属製のモータケース内にロータを収容した直流モータであり、いわゆる「ケーシングモータ」と称するものである。ここではモータ110の内部構造の図示を省略しているが、モータ110の全体がほぼ円筒形をなした磁性材、例えば2~3ミリ厚の鉄材で覆われ、そのケースがステータの一部を兼ねる。
The motor 110 is a DC motor in which a rotor is housed in a metal motor case, and is a so-called "casing motor". Although the internal structure of the motor 110 is not shown here, the entire motor 110 is covered with a magnetic material having a substantially cylindrical shape, for example, an iron material having a thickness of 2 to 3 mm, and the case covers a part of the stator. Also serves as.
モータ110の前端付近の外周部は、円筒形の内筒部114aを有するモータホルダ114によって保持される。モータホルダ114は、上側、下側の4箇所において本体ハウジング102に接続されるもので、モータ110を収容する内筒部114aとその前面の円板状の壁面114bを有し、壁面114bと外筒部114cの間が、放射状に延びる数本のリブによって接続され、外筒部114cの外側とファンガイド113の外周壁の間がモータ110の後方側の空間111bへの流路となる。ファン115は遠心ファンであって、その前方にはファンガイド113が配置される。ファンガイド113とモータホルダ114によって画定される空間がファン室111aとなる。ファンガイド113の軸線B1付近には、第一の開口部106に向いた開口部113aが形成される。
The outer peripheral portion near the front end of the motor 110 is held by the motor holder 114 having a cylindrical inner cylinder portion 114a. The motor holder 114 is connected to the main body housing 102 at four locations on the upper side and the lower side, and has an inner cylinder portion 114a for accommodating the motor 110 and a disk-shaped wall surface 114b in front of the inner cylinder portion 114a. The space between the cylinders 114c is connected by several ribs extending radially, and the space between the outside of the outer cylinder 114c and the outer peripheral wall of the fan guide 113 serves as a flow path to the space 111b on the rear side of the motor 110. The fan 115 is a centrifugal fan, and a fan guide 113 is arranged in front of the fan 115. The space defined by the fan guide 113 and the motor holder 114 is the fan chamber 111a. An opening 113a facing the first opening 106 is formed in the vicinity of the axis B1 of the fan guide 113.
ファン115はモータ110の出力軸(図示せず)に固定され、モータ110の回転に同期して軸線B1を中心に回転する。ファン115は遠心ファンであり、軸線B1に沿って前方側から風を吸引して、ファン115の径方向外側に排出する。ノズル144からダストケース140内に吸い込まれた空気は、矢印C1に示すように、フィルタ装置145の外側から内側に通過することによりゴミ、塵埃等の異物が捕捉される。フィルタ装置145の内側に到達した空気は、ファン115に吸い込まれることにより吸気口たる第一の開口部106から本体ハウジング102の内部空間に流入して、ファン115の収容空間たるファン室111aに到達する。ファン室111aでは、ファン115によって空気が軸線B1近傍から径方向外側に吐出され、モータホルダ114の外筒部114cよりも外周側を通過して後方側に流れて、モータ110の収容される空間111bに到達する。尚、図6では、冷却風の流れを示す空気流(点線矢印)がモータ110の中心を通るかのように図示しているが、実際にはモータ110の外周面に沿って後方側に流れるものであり、ファン115から空間111bに至るまでの風路を正確に図示したものでは無いので注意されたい。
The fan 115 is fixed to the output shaft (not shown) of the motor 110 and rotates about the axis B1 in synchronization with the rotation of the motor 110. The fan 115 is a centrifugal fan, which sucks wind from the front side along the axis B1 and discharges it to the outside in the radial direction of the fan 115. As shown by the arrow C1, the air sucked into the dust case 140 from the nozzle 144 passes from the outside to the inside of the filter device 145 to capture foreign matter such as dust and dirt. The air that has reached the inside of the filter device 145 flows into the internal space of the main body housing 102 through the first opening 106 that is the intake port by being sucked into the fan 115, and reaches the fan chamber 111a that is the accommodation space of the fan 115. To do. In the fan chamber 111a, air is discharged radially outward from the vicinity of the axis B1 by the fan 115, passes through the outer peripheral side of the outer cylinder portion 114c of the motor holder 114, and flows to the rear side, and is a space in which the motor 110 is housed. It reaches 111b. In FIG. 6, the air flow (dotted line arrow) indicating the flow of the cooling air is shown as if it passes through the center of the motor 110, but actually flows to the rear side along the outer peripheral surface of the motor 110. Please note that this is not an accurate illustration of the air passage from the fan 115 to the space 111b.
モータ110の後方側に流れた空気流は、点線矢印で示すように屈曲部104bにてその方向が折り曲げられ、ハンドル部104の内部を後方側から前方側に流れ、第二の開口部120から外部に排出される。ここで、第一の開口部106が本体ハウジング102の吸気口となり、第二の開口部120が主な排気口となる。本実施例では本体部103とハンドル部104の後端の接続箇所付近に、第三の開口部124が形成される。第三の開口部124は、第二の開口部120だけでは排気抵抗が大きくなってしまうことを避ける為に補助的に設けられる排気口である。尚、風量的に第二の開口部120だけで十分な場合は、第三の開口部124を設けなくても良い。
The air flow flowing to the rear side of the motor 110 is bent in that direction at the bent portion 104b as shown by the dotted arrow, flows inside the handle portion 104 from the rear side to the front side, and flows from the second opening 120. It is discharged to the outside. Here, the first opening 106 serves as an intake port of the main body housing 102, and the second opening 120 serves as a main exhaust port. In this embodiment, a third opening 124 is formed near the connection portion between the main body portion 103 and the rear end of the handle portion 104. The third opening 124 is an exhaust port provided as an auxiliary in order to prevent the exhaust resistance from becoming large only by the second opening 120. If the second opening 120 is sufficient in terms of air volume, it is not necessary to provide the third opening 124.
ハンドル部104の内側空間の前方側(下流側)は、空気の流通を阻害する仕切板125によって閉鎖される。仕切板125は本体ハウジング102の内部空間において左右方向に延在する壁部であって、ハンドル部104の前側空間と、本体部103内のモータ110の上部付近の空間を分離することによって、モータ110側から第二の開口部120側へ直接空気が流れないようにする。仕切板125の形状は任意であるが、ファン115からの排気流を阻害しないように、図6のような縦段面で見た際に斜めに配置された平板状とし、前方側端部が本体ハウジング102の内壁に接続され、後方側端部が貫通部105の内壁面に接続される。仕切板125によって、ハンドル部104の前側空間からモータ110の上部付近の空間には空気が流れないようにする。尚、空気が流れないという意味は、完全に密閉して空気が全く流れない様にするような厳密的な意味で無く、モータ110の周囲の風の流れを実質的に阻害しないならば、仕切板125に配線等を通す必要最小限の貫通穴や切り欠きを開けたり、わずかな隙間を有しても良い。
The front side (downstream side) of the inner space of the handle portion 104 is closed by the partition plate 125 that obstructs the flow of air. The partition plate 125 is a wall portion extending in the left-right direction in the internal space of the main body housing 102, and by separating the front side space of the handle portion 104 and the space near the upper portion of the motor 110 in the main body portion 103, the motor Prevents air from flowing directly from the 110 side to the second opening 120 side. The shape of the partition plate 125 is arbitrary, but it has a flat plate shape that is diagonally arranged when viewed from the vertical surface as shown in FIG. 6 so as not to obstruct the exhaust flow from the fan 115, and the front end portion is It is connected to the inner wall of the main body housing 102, and the rear end is connected to the inner wall of the penetrating portion 105. The partition plate 125 prevents air from flowing from the space on the front side of the handle portion 104 to the space near the upper part of the motor 110. The meaning that air does not flow is not a strict meaning that the air does not flow at all by completely sealing it, and if it does not substantially obstruct the flow of wind around the motor 110, it is a partition. The plate 125 may be provided with the minimum necessary through holes or notches for passing wiring or the like, or may have a slight gap.
従来のクリーナでは、冷却風の流れは、モータ110のすぐ後付近の空間111b内の左右両側に排気口を設けて本体部103から直接外部に排出されていた。しかしながら、本実施例では本体部103の最後端付近にだけ開口部(第三の開口部124)があるだけで、モータ110の周囲を通過した後の空気は本体部3の前端から後端まで流すようしたので、本体部103内の風路を長くすることができた。
In the conventional cleaner, the flow of the cooling air is discharged directly to the outside from the main body 103 by providing exhaust ports on both the left and right sides in the space 111b immediately behind the motor 110. However, in this embodiment, there is only an opening (third opening 124) near the rearmost end of the main body 103, and the air after passing around the motor 110 is from the front end to the rear end of the main body 3. Since it was allowed to flow, the air passage in the main body 103 could be lengthened.
本体部103の下側に位置するバッテリパック50は、水平方向に後方側から前方側にスライドさせることで本体ハウジング102に装着する。レール部が後方空間111cと干渉しない本体部103の下面に形成したため、本体部103の後端部からハンドル部104にかけて、内部空間を連続する風路として確保する事が可能となった。バッテリパック装着部109にはバッテリパック50のバッテリ側端子部55(図3参照)と嵌合させるための本体側接続端子137が配置される。本実施例では、補助排気口たる第三の開口部124を後方側に配置したので、本体側接続端子137が設けられる部分も補助排気口たる第三の開口部124と干渉しないので、本体側接続端子137によって空気流が乱れることを低減できた。
The battery pack 50 located below the main body 103 is attached to the main body housing 102 by sliding it horizontally from the rear side to the front side. Since the rail portion is formed on the lower surface of the main body portion 103 that does not interfere with the rear space 111c, it is possible to secure the internal space as a continuous air passage from the rear end portion of the main body portion 103 to the handle portion 104. A main body side connection terminal 137 for fitting with the battery side terminal portion 55 (see FIG. 3) of the battery pack 50 is arranged in the battery pack mounting portion 109. In this embodiment, since the third opening 124 which is the auxiliary exhaust port is arranged on the rear side, the portion where the main body side connection terminal 137 is provided does not interfere with the third opening 124 which is the auxiliary exhaust port, so that the main body side It was possible to reduce the disturbance of the air flow by the connection terminal 137.
ハンドル部104の内部空間104dには、第一の実施例と同様にタクタイルスイッチ131~133を用いた薄型のスイッチパネル130として内部空間104dを十分確保した。また、ハンドル部104の把持部104a(範囲は図8も参照)よりも前方側の部分に排出口となる第二の開口部120を形成した。第二の開口部120付近は、図7にて示したように左右方向の幅が広く形成される。従って、第二の開口部120の内側部分の空間容積を大きく確保することが可能となる。
In the internal space 104d of the handle portion 104, the internal space 104d is sufficiently secured as a thin switch panel 130 using the tactile switches 131 to 133 as in the first embodiment. Further, a second opening 120 serving as a discharge port is formed in a portion of the handle portion 104 on the front side of the grip portion 104a (see also FIG. 8 for the range). The vicinity of the second opening 120 is formed to have a wide width in the left-right direction as shown in FIG. Therefore, it is possible to secure a large space volume of the inner portion of the second opening 120.
本体ハウジング102の前方側の第一の開口部106の外周側には、ダストケース140を取りつける取付機構を構成する円筒部116が形成される。円筒部116は、本体ハウジング102側に形成されたもので、軸方向及び周方向に延びる径方向外側視でL字状となる溝部が形成され、ダストケース140の開口部の内側に形成された凸部(図示せず)と係合する。
A cylindrical portion 116 forming a mounting mechanism for mounting the dust case 140 is formed on the outer peripheral side of the first opening 106 on the front side of the main body housing 102. The cylindrical portion 116 is formed on the main body housing 102 side, and an L-shaped groove portion is formed in the radial outward view extending in the axial direction and the circumferential direction, and is formed inside the opening of the dust case 140. Engage with a protrusion (not shown).
ダストケース140は、合成樹脂を筒形状に一体成形した部材である。ダストケース140は、本体ハウジング102へ取りつけるための回転中心の軸線B1に沿った円筒形状で有り、前方側に吸い込みノズル144を備え、後方側に本体ハウジング102の円筒部116と接続される開口部141が形成される。ダストケース140は、本体ハウジング102の円筒部116の外側を覆うように本体ハウジング102に取り付けられる。円筒状の第一の開口部106にはフィルタ装置145が取りつけられる。フィルタ装置145は、図示しないプレフィルタと濾材を備えるもので、通気性を備えるように構成されたカップ状であって、カップの開口部が第一の開口部106側を向くように構成される。尚、フィルタ装置145を含めダストケース140の形状は任意であり、本実施例にて説明するような形状に限定されるものではない。また、サイクロン方式の集塵方式を用いるものであっても良い。
The dust case 140 is a member obtained by integrally molding a synthetic resin into a tubular shape. The dust case 140 has a cylindrical shape along the axis B1 of the center of rotation for attachment to the main body housing 102, has a suction nozzle 144 on the front side, and has an opening on the rear side connected to the cylindrical portion 116 of the main body housing 102. 141 is formed. The dust case 140 is attached to the main body housing 102 so as to cover the outside of the cylindrical portion 116 of the main body housing 102. A filter device 145 is attached to the first cylindrical opening 106. The filter device 145 includes a pre-filter and a filter medium (not shown), has a cup shape configured to have air permeability, and is configured so that the opening of the cup faces the first opening 106 side. .. The shape of the dust case 140 including the filter device 145 is arbitrary, and is not limited to the shape described in this embodiment. Further, a cyclone type dust collecting method may be used.
スイッチパネル130のタクタイルスイッチ131、132のいずれかが押されると、バッテリパック50の電力がモータ110に供給され、モータ110が回転する。モータ110の回転中に“切”ボタン(タクタイルスイッチ133)が押されると、バッテリパック50の電力はモータ110に供給されなくなりモータ110が停止する。これら3つのスイッチ131~133に隣接して、動作ランプとなるLED134が設けられる。LED134は、モータ110が回転中に点灯し、“切”スイッチが押されてモータ110が停止すると消灯する。
When any of the tactile switches 131 and 132 of the switch panel 130 is pressed, the electric power of the battery pack 50 is supplied to the motor 110, and the motor 110 rotates. If the "OFF" button (tactile switch 133) is pressed while the motor 110 is rotating, the power of the battery pack 50 is not supplied to the motor 110 and the motor 110 is stopped. Adjacent to these three switches 131 to 133, an LED 134 serving as an operation lamp is provided. The LED 134 lights up while the motor 110 is rotating and turns off when the "off" switch is pressed and the motor 110 stops.
モータ110が回転すると、ファン115が回転するので、ダストケース140の内部の空気が吸い出されることにより負圧となって、吸気路144aに吸引力が発生する。このため、本体ハウジング102の外部の空気及び異物は、吸い込みノズル144からダストケース140の内部に吸い込まれる。フィルタ装置145によって粉塵が濾過された空気は、第一の開口部106から本体ハウジング102の内部に流入し、点線矢印の様に流れて第二の開口部120から外部に排出される。
When the motor 110 rotates, the fan 115 rotates, so that the air inside the dust case 140 is sucked out to generate a negative pressure, and a suction force is generated in the intake passage 144a. Therefore, the air and foreign matter outside the main body housing 102 are sucked into the dust case 140 from the suction nozzle 144. The air whose dust has been filtered by the filter device 145 flows into the inside of the main body housing 102 through the first opening 106, flows as shown by the dotted arrow, and is discharged to the outside through the second opening 120.
図7は図6のA-A部の断面図である。本体ハウジング102は軸線B1を通る鉛直な分割面から左右に分割可能に形成される。即ち、右側本体ハウジング102Aと左側本体ハウジング102Bが複数のネジによって固定される。ハンドル部104は、本体ハウジング102の上方において作業者が片手で把持しやすい程度の太さに形成される。これに対して本体ハウジング102の本体部103(103Aと103B)による空間は、上面視でわかるように軸線B1方向に沿った筒状であって、ハンドル部104に比べて径方向に十分大きい。本体部103は、軸線B1方向後方側に向けて後方側に行くにつれて径が小さくなるように形成される。また、ハンドル部104の屈曲部104bは、把持部104a(図6参照)と同程度の直径とされる。把持部104aの前方側であって、左右の両側には複数のスリットからなる第二の開口部120が形成される。
FIG. 7 is a cross-sectional view of a portion AA of FIG. The main body housing 102 is formed so as to be split left and right from a vertically split surface passing through the axis B1. That is, the right side main body housing 102A and the left side main body housing 102B are fixed by a plurality of screws. The handle portion 104 is formed in a thickness above the main body housing 102 so that the operator can easily grasp it with one hand. On the other hand, the space of the main body portions 103 (103A and 103B) of the main body housing 102 has a tubular shape along the axis B1 direction as can be seen from the top view, and is sufficiently larger in the radial direction than the handle portion 104. The main body 103 is formed so that its diameter decreases toward the rear side in the axis B1 direction toward the rear side. Further, the bent portion 104b of the handle portion 104 has a diameter approximately the same as that of the grip portion 104a (see FIG. 6). A second opening 120 composed of a plurality of slits is formed on both the left and right sides on the front side of the grip portion 104a.
ハンドル部104の内部を流れる空気流F2は、第二の開口部120を通って排気流EXとして大気中に排出される。クリーナ101においては、排気流EXが作業者の体、特に指に直接あたらないように排出されることが重要である。そこで、第二の開口部120の後方縁付近に、軸線B1から径方向外側、特に左右方向に延在するようなリブ122を形成して、排気流EXが右方向、又は左方向にスムーズに流れて、後方側に拡散し難いようにした。つまり、リブ122は作業者の手からみると防風手段、防風部として機能し、作業者の手に気流がかかって不快に感じることを防止する。尚、防風手段は径方向外側に延在するリブ122で実現するのでは無くて、第二の開口部120の形状や位置を変更して強い指向性を持たせるようにして排気流EXが作業者の手や腕に当たらないように構成しても良い。その場合はリブ122のような本体ハウジング102から突出するような突起部を省略しても良い。
The air flow F2 flowing inside the handle portion 104 is discharged to the atmosphere as an exhaust flow EX through the second opening 120. In the cleaner 101, it is important that the exhaust flow EX is discharged so as not to directly hit the worker's body, particularly the fingers. Therefore, a rib 122 is formed in the vicinity of the rear edge of the second opening 120 so as to extend radially outward from the axis B1, particularly in the left-right direction, so that the exhaust flow EX can smoothly flow to the right or left. It flowed and made it difficult to spread to the rear side. That is, the rib 122 functions as a windbreak means and a windproof portion when viewed from the operator's hand, and prevents the operator's hand from being exposed to airflow and feeling uncomfortable. It should be noted that the windbreak means is not realized by the rib 122 extending outward in the radial direction, but the exhaust flow EX works by changing the shape and position of the second opening 120 to give strong directivity. It may be configured so as not to hit a person's hand or arm. In that case, a protrusion such as a rib 122 that protrudes from the main body housing 102 may be omitted.
左右方向に見て第二の開口部120に挟まれる空間の下側には仕切板125が配置される。仕切板125はネジボス117cの部分を含めて、把持部104aの前端部126付近まで連続するような平板である。平板状とすることによって左右分割式の射出成型によって仕切板125を容易に形成できる。仕切板125は、右側本体ハウジング102Aと左側本体ハウジング102Bの内側壁面から分割面に向けて延在するように形成され、分割面において密接することによってハンドル部104の前端付近の空間と、モータ110の周囲の空間への直接的な空気の流れを阻害する。
A partition plate 125 is arranged below the space sandwiched between the second openings 120 when viewed in the left-right direction. The partition plate 125 is a flat plate that is continuous up to the vicinity of the front end portion 126 of the grip portion 104a, including the portion of the screw boss 117c. By forming a flat plate, the partition plate 125 can be easily formed by injection molding of a left-right split type. The partition plate 125 is formed so as to extend from the inner wall surface of the right side main body housing 102A and the left side main body housing 102B toward the dividing surface, and by being in close contact with each other on the dividing surface, the space near the front end of the handle portion 104 and the motor 110 Obstructs the direct flow of air into the space around the housing.
図8は図6の部分拡大図であって本体ハウジング102の詳細構成を説明するための図である。第2の実施例は、吸気口(第一の開口部106)から進入した濾過済みの空気を、一方側(軸方向後方側)に向かって本体部103の後端付近まで流すようにした第一の流路(空気流F1)を構成した。また、本体部103の後端付近では、一部を副排気口(第三の開口部124)を介して外部に排出するが、大部分の空気は矢印C1のように上方向に向きが変えられ、さらに前方向に向きが変えられ、ハンドル部104の内部を他方側(軸方向前方側)に向かって矢印C2のように流れる。このハンドル部104の内部空間が第二の流路であり、空気流F2が流れる。
FIG. 8 is a partially enlarged view of FIG. 6 and is a diagram for explaining the detailed configuration of the main body housing 102. In the second embodiment, the filtered air that has entered through the intake port (first opening 106) is allowed to flow toward one side (rear side in the axial direction) to the vicinity of the rear end of the main body 103. One flow path (air flow F1) was constructed. Further, in the vicinity of the rear end of the main body 103, a part of the air is discharged to the outside through the auxiliary exhaust port (third opening 124), but most of the air turns upward as shown by the arrow C1. Then, the direction is further changed in the forward direction, and the inside of the handle portion 104 flows toward the other side (forward side in the axial direction) as shown by the arrow C2. The internal space of the handle portion 104 is the second flow path, and the air flow F2 flows.
把持部104aよりも前側には主排気口となる第二の開口部120が設けられるので、第二の開口部120を通過して空気が外部に排出される。主排気口(第二の開口部120)の下部には仕切板125が形成され、第二の開口部120を除いて第二の流路の下流側端部が閉鎖されるので、第二の流路を流れる空気がすべて第二の開口部120を介して外部に排出される。さらに、第二の開口部120は、ファン115の収容空間に配置されるファンガイド113、モータホルダ114の後側に配置される。従って、本体ハウジング102の大きさに対して最大径のファンガイド113、ファン115を収容しながら、第二の開口部120と仕切板125を効率良く配置できた。
Since the second opening 120 serving as the main exhaust port is provided on the front side of the grip portion 104a, air is discharged to the outside through the second opening 120. A partition plate 125 is formed at the lower part of the main exhaust port (second opening 120), and the downstream end of the second flow path is closed except for the second opening 120, so that the second All the air flowing through the flow path is exhausted to the outside through the second opening 120. Further, the second opening 120 is arranged behind the fan guide 113 and the motor holder 114 arranged in the accommodation space of the fan 115. Therefore, the second opening 120 and the partition plate 125 could be efficiently arranged while accommodating the fan guide 113 and the fan 115 having the maximum diameter with respect to the size of the main body housing 102.
本実施例ではファン115が回転することによって、空気流C2、F1、C1、F2が発生するが、その風路の配置には以下の特徴を有する。(1)本体ハウジング102内を軸線B1方向の一方側(後側)に向かって流す第一の流路(空気流F1)と、軸線B1方向の他方側(前側)に向かって流す第二の流路(空気流F2)が形成される。また、第一の流路(空気流F1)と第二の流路(空気流F2)は、ハンドル部104の後端にて接続されるため(空気流C1)、第一の流路(空気流F1)と第二の流路(空気流F2)にて折返し流路が形成される。この結果、ファン115から主たる排気口(第二の開口部120)までの流路距離が十分長くなるので、ファン115の回転に起因する騒音を大幅に低減させることが可能となった。(2)第二の流路(空気流F2)をハンドル部104の内部空間104dに形成した。特に、モータ110のオン又はオフスイッチとして、ソフトタッチ式のスイッチ(131~133)としたので、ハンドル部104内の空間を有効に利用できる。また、従来は第一の風路(空気流F1)内に収容されていた制御回路基板をスイッチパネル130の直下に移動したので、第一の風路内の空気の流れを阻害する対象を減らすことができた。(3)ファン115の高速回転化に伴い、主たる排気口となる第二の開口部120だけでは排気効率が十分でないできないことに備えて、副たる排気口となる第三の開口部124を本体ハウジング102の後端付近の右側側面と左側側面に形成するようにした。この結果、排気抵抗を増大させるような空気量となっても第三の開口部124から空気の一部が外部に排出されるので、モータ110の回転負荷の過大な上昇を避けることができ、消費電力の過大な上昇も抑制できる。(4)ハンドル部104内に空気流C2が流れるので、スイッチパネル130や制御回路基板35の冷却効果が高くなる。従って、制御回路基板135にワンチップマイコン等の発熱素子を搭載してもハンドル部104が熱くなって作業者が不快に感じることを防止できる。
In this embodiment, the rotation of the fan 115 generates air flows C2, F1, C1, and F2, and the arrangement of the air passages has the following characteristics. (1) A first flow path (air flow F1) that flows in the main body housing 102 toward one side (rear side) in the axis B1 direction, and a second flow path (air flow F1) that flows toward the other side (front side) in the axis B1 direction. A flow path (air flow F2) is formed. Further, since the first flow path (air flow F1) and the second flow path (air flow F2) are connected at the rear end of the handle portion 104 (air flow C1), the first flow path (air flow F1). A folded flow path is formed by the flow F1) and the second flow path (air flow F2). As a result, the flow path distance from the fan 115 to the main exhaust port (second opening 120) is sufficiently long, so that the noise caused by the rotation of the fan 115 can be significantly reduced. (2) A second flow path (air flow F2) was formed in the internal space 104d of the handle portion 104. In particular, since the soft touch type switches (131 to 133) are used as the on / off switch of the motor 110, the space in the handle portion 104 can be effectively used. In addition, since the control circuit board previously housed in the first air passage (air flow F1) has been moved directly under the switch panel 130, the number of objects that obstruct the air flow in the first air passage is reduced. I was able to. (3) In preparation for the fact that the exhaust efficiency cannot be sufficiently obtained only by the second opening 120 which is the main exhaust port due to the high speed rotation of the fan 115, the main body of the third opening 124 which is the secondary exhaust port. It is formed on the right side surface and the left side surface near the rear end of the housing 102. As a result, even if the amount of air increases the exhaust resistance, a part of the air is discharged to the outside from the third opening 124, so that it is possible to avoid an excessive increase in the rotational load of the motor 110. Excessive rise in power consumption can also be suppressed. (4) Since the air flow C2 flows in the handle portion 104, the cooling effect of the switch panel 130 and the control circuit board 35 is enhanced. Therefore, even if a heat generating element such as a one-chip microcomputer is mounted on the control circuit board 135, it is possible to prevent the handle portion 104 from becoming hot and causing the operator to feel uncomfortable.
以上、本発明を2つの実施例に基づいて説明したが、本発明は上述の実施例に限定されるものではなく、その趣旨を逸脱しない範囲内で種々の変更が可能である。例えば、上述の送風機はバッテリを電源とする携帯型の送風機の例で説明したが、電源コードを用いて供給される商用交流電源にて作動するブロワ、クリーナにおいても同様に適用できる。
Although the present invention has been described above based on the two examples, the present invention is not limited to the above-mentioned examples, and various modifications can be made without departing from the spirit of the present invention. For example, the above-mentioned blower has been described with the example of a portable blower using a battery as a power source, but the same can be applied to a blower and a cleaner operated by a commercial AC power supply supplied by using a power cord.
1…ブロワ、2…本体ハウジング、2A…右側ハウジング、2B…左側ハウジング、3…本体部、3a…(本体部の)内側壁面、3b…モータ側面空間、3c…後方側空間、4…ハンドル部、4a…(ハンドル部の)把持部、4b…(ハンドル部の)前側接続部、4c…(ハンドル部の)後側接続部、4d…(ハンドル部の)内部空間、4e…(ハンドル部の)切り欠き部、5…貫通部、6…第一の開口部、7…取付溝、8…脚部、9…バッテリパック装着部、10…モータ、11a…ファン室、12…回路基板、13…モータ保持部材、13a…開口部、14…ファンガイド、15…ファン、15a…開口、16…ガード、17a~17h…ネジボス、18a,18b…ネジボス、19a~19g…ネジ、20…第二の開口部、25…仕切り壁、26a,26b…レール部、27a,27b…端子用開口、28,29…リブ、30…スイッチパネル、31,32,33…タクタイルスイッチ、34…LED35…制御回路基板、36…本体側端子ホルダ、37…本体側接続端子、40…ノズル、41…円筒接続部、41a…開口部、42…テーパー部、43…突起、45…吐出口、50…バッテリパック、51,52…ケース、53a,53b…レール溝、54a,54b…ラッチボタン、55…バッテリ側端子部、101…クリーナ、102…本体ハウジング、102A…右側ハウジング、102B…左側ハウジング、103…本体部、104…ハンドル部、104a…(ハンドル部の)把持部、104b…(ハンドル部の)屈曲部、104d…(ハンドル部の)内部空間、105…貫通部106…第一の開口部、108…バッテリガード、109…バッテリパック装着部、110…モータ、111a…ファン室、111b…空間、111c…後方空間、113…ファンガイド、113a…開口部、114…モータホルダ、114a…内筒部、114b…壁面、114c…外筒部、115…ファン、116…円筒部、117a~117d…ネジボス、120…第二の開口部、122…リブ(防風手段)、124…第三の開口部、125…仕切板、126…前端部、130…スイッチパネル、131~133…タクタイルスイッチ、134…LED、135…制御回路基板、137…本体側接続端子、140…ダストケース、141…開口部、144…ノズル、144a…吸気路、145…フィルタ装置、F1…空気流(第一の風路内)、F2…空気流(第二の風路内)、C1,C2…空気流
1 ... Blower, 2 ... Main body housing, 2A ... Right side housing, 2B ... Left side housing, 3 ... Main body part, 3a ... Inner wall surface (of main body part), 3b ... Motor side space, 3c ... Rear side space, 4 ... Handle part 4, 4a ... (Handle part) grip part, 4b ... (Handle part) front side connection part, 4c ... (handle part) rear side connection part, 4d ... (handle part) internal space, 4e ... (handle part) ) Notch, 5 ... Penetration, 6 ... First opening, 7 ... Mounting groove, 8 ... Leg, 9 ... Battery pack mounting part, 10 ... Motor, 11a ... Fan chamber, 12 ... Circuit board, 13 ... Motor holding member, 13a ... Opening, 14 ... Fan guide, 15 ... Fan, 15a ... Opening, 16 ... Guard, 17a to 17h ... Screw boss, 18a, 18b ... Screw boss, 19a to 19g ... Screw, 20 ... Second Opening, 25 ... Partition wall, 26a, 26b ... Rail, 27a, 27b ... Terminal opening, 28, 29 ... Rib, 30 ... Switch panel, 31, 32, 33 ... Tactile switch, 34 ... LED 35 ... Control circuit board , 36 ... Main body side terminal holder, 37 ... Main body side connection terminal, 40 ... Nozzle, 41 ... Cylindrical connection part, 41a ... Opening, 42 ... Tapered part, 43 ... Protrusion, 45 ... Discharge port, 50 ... Battery pack, 51 , 52 ... Case, 53a, 53b ... Rail groove, 54a, 54b ... Latch button, 55 ... Battery side terminal, 101 ... Cleaner, 102 ... Main body housing, 102A ... Right housing, 102B ... Left side housing, 103 ... Main body, 104 ... Handle part, 104a ... Grip part (of handle part), 104b ... Bending part (of handle part), 104d ... Internal space (of handle part), 105 ... Penetration part 106 ... First opening, 108 ... Battery Guard, 109 ... Battery pack mounting part, 110 ... Motor, 111a ... Fan chamber, 111b ... Space, 111c ... Rear space, 113 ... Fan guide, 113a ... Opening, 114 ... Motor holder, 114a ... Inner cylinder part, 114b ... Wall surface, 114c ... Outer cylinder part, 115 ... Fan, 116 ... Cylindrical part, 117a-117d ... Screw boss, 120 ... Second opening, 122 ... Rib (windproof means), 124 ... Third opening, 125 ... Partition Plate, 126 ... front end, 130 ... switch panel, 131-133 ... tactile switch, 134 ... LED, 135 ... control circuit board, 137 ... main body side connection terminal, 140 ... dust case, 141 ... opening, 144 ... nozzle, 144a ... Intake path, 145 ... Filter device, F1 ... Air flow ( (In the first air passage), F2 ... Air flow (in the second air passage), C1, C2 ... Air flow
Claims (14)
- ハウジングと、前記ハウジング内に保持され、出力軸を有するモータと、前記出力軸に固定され、吸引力を発生させるためのファンを有する送風機であって、
前記ハウジングは、
前記モータを収容する筒状の本体部と、
前記本体部の軸方向に沿って延び、前記本体部と接続され、作業者によって把持されるハンドル部と、
前記ファンが回転することで生じる空気流が前記ハウジング内に進入する吸気口と、
前記吸気口から進入した空気流が前記ハウジング外に排出される排気口と、を有し、
前記ハウジングは、
前記吸気口から進入した空気流を前記軸方向一方側に向かって流す第一の流路と、前記排気口へ流れる空気流を前記軸方向他方側に向かって流す第二の流路と、前記第一の流路及び前記第二の流路を接続する折返し流路を有し、前記第一の流路と前記第二の流路のいずれか一方が前記ハンドル部内に形成されることを特徴とする送風機。 A blower having a housing, a motor held in the housing and having an output shaft, and a fan fixed to the output shaft to generate a suction force.
The housing is
A tubular main body that houses the motor and
A handle portion that extends along the axial direction of the main body portion, is connected to the main body portion, and is gripped by an operator.
An intake port through which air flow generated by the rotation of the fan enters the housing, and
It has an exhaust port in which an air flow entering from the intake port is discharged to the outside of the housing.
The housing is
A first flow path for flowing an air flow entering from the intake port toward one side in the axial direction, a second flow path for flowing an air flow flowing to the exhaust port toward the other side in the axial direction, and the above. It has a folded flow path connecting the first flow path and the second flow path, and one of the first flow path and the second flow path is formed in the handle portion. Blower. - 前記ハウジングは、
前記第一の流路の前記軸方向他方側に、前記吸気口及び前記排気口の何れか一方を有し、
前記第二の流路の前記軸方向他方側に、前記吸気口及び前記排気口の何れか他方を有し、
前記第一の流路及び前記第二の流路の前記軸方向一方側において、前記本体部と前記ハンドル部を接続することで、前記折返し流路が形成されることを特徴とする請求項1に記載の送風機。 The housing is
One of the intake port and the exhaust port is provided on the other side of the first flow path in the axial direction.
One of the intake port and the exhaust port is provided on the other side of the second flow path in the axial direction.
Claim 1 is characterized in that the folded flow path is formed by connecting the main body portion and the handle portion on one side of the first flow path and the second flow path in the axial direction. The blower described in. - 前記ハンドル部は、前記軸方向一方側及び前記軸方向他方側の両方で、前記本体部と接続され、
前記ハンドル部は、前記軸方向他方側における前記本体部との空気の流通を阻害する阻害部を有することを特徴とする請求項2に記載の送風機。 The handle portion is connected to the main body portion on both one side in the axial direction and the other side in the axial direction.
The blower according to claim 2, wherein the handle portion has an obstructing portion that obstructs the flow of air with the main body portion on the other side in the axial direction. - 前記阻害部は、前記ハンドル部と前記本体部との間を仕切る仕切板であることを特徴とする請求項3に記載の送風機。 The blower according to claim 3, wherein the obstructing portion is a partition plate that partitions the handle portion and the main body portion.
- 前記ハンドル部には作業者によって操作される操作部が設けられ、
前記操作部は、前記軸方向に沿った形状の操作面に配置されたタクタイルスイッチを含むことを特徴とする請求項1乃至4の何れか1項に記載の送風機。 The handle portion is provided with an operation portion operated by an operator.
The blower according to any one of claims 1 to 4, wherein the operation unit includes a tactile switch arranged on an operation surface having a shape along the axial direction. - 前記本体部には、前記モータに電力を供給するバッテリパックを装着するための装着部が設けられることを特徴とする請求項1乃至5の何れか1項に記載の送風機。 The blower according to any one of claims 1 to 5, wherein the main body is provided with a mounting portion for mounting a battery pack that supplies electric power to the motor.
- 前記バッテリパックは、前記装着部に接続した状態における前記軸方向の位置が、前記本体部及び前記ハンドル部の前記軸方向一方側における装着部と重なるように配置されることを特徴とする請求項6に記載の送風機。 The battery pack is characterized in that the position in the axial direction when connected to the mounting portion is arranged so as to overlap the mounting portion on one side of the main body portion and the handle portion in the axial direction. The blower according to 6.
- 前記モータは、前記出力軸が前記軸方向に沿って延びるように配置されることを特徴とする請求項1乃至7の何れか1項に記載の送風機。 The blower according to any one of claims 1 to 7, wherein the motor is arranged so that the output shaft extends along the axial direction.
- 前記送風機は、前記ハンドル部に形成された前記吸気口から空気を吸引させて、前記第一の流路から前記折返し流路と前記第二の流路を介して、前記本体部の前記排気口を介して外部に排出するものであって、
前記排気口の風下側には、排気される空気を所定の方向に導くためのノズルが接続されることを特徴とする請求項8に記載の送風機。 The blower sucks air from the intake port formed in the handle portion, and from the first flow path via the folded flow path and the second flow path, the exhaust port of the main body portion. It is discharged to the outside through
The blower according to claim 8, wherein a nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the exhaust port. - 前記送風機は、前記吸気口から空気を吸引させて、前記第一の流路から前記折返し流路と前記第二の流路を介して、前記ハンドル部の前記排気口を介して外部に排出するものであって、
前記吸気口の風上側には、集塵された粉塵混じりの空気を濾過するフィルタ装置と、濾過された粉塵を貯めるダストケースが設けられることを特徴とする請求項8に記載の送風機。 The blower sucks air from the intake port and discharges the air from the first flow path to the outside through the folded flow path and the second flow path, and through the exhaust port of the handle portion. It's a thing
The blower according to claim 8, wherein a filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust are provided on the windward side of the intake port. - 前記排気口から前記ハウジング外に排出される空気流が、前記ハンドル部の把持部側へ流れることを抑制する防風部を前記ハンドル部の前記排気口の一方側に設けたことを特徴とする請求項10に記載の送風機。 A claim characterized in that a windbreak portion for suppressing the air flow discharged from the exhaust port to the outside of the housing to the grip portion side of the handle portion is provided on one side of the exhaust port of the handle portion. Item 10. The blower according to item 10.
- ハウジングと、前記ハウジング内に保持され、出力軸を有するモータと、前記出力軸に固定され、吸引力を発生させるためのファンを有する送風機であって、
前記ハウジングは、手の指を通すための中空部を有し、前記中空部の周囲の一部を片手で把持するためのハンドル部とし、残りの部分をモータとファンを収容するための本体部とし、
前記本体部の前記ファンの近傍に第一の開口を設け、
前記ハンドル部に第二の開口を設け、
前記第二の開口の周囲と前記ファンの周囲の空間を仕切る仕切り壁を形成することによって、前記ファンが前記モータによって回転する際には前記第一の開口から前記第二の開口まで、又は、前記第二の開口から前記第一の開口まで、前記ハンドル部を通過するようにして前記中空部の周りを一方向に空気流路を形成するようにしたことを特徴とする送風機。 A blower having a housing, a motor held in the housing and having an output shaft, and a fan fixed to the output shaft to generate a suction force.
The housing has a hollow portion for passing the fingers of the hand, a handle portion for gripping a part around the hollow portion with one hand, and the remaining portion is a main body portion for accommodating a motor and a fan. age,
A first opening is provided in the vicinity of the fan of the main body portion.
A second opening is provided in the handle portion.
By forming a partition wall that separates the space around the second opening from the space around the fan, when the fan is rotated by the motor, the first opening to the second opening, or A blower characterized in that an air flow path is formed in one direction around the hollow portion so as to pass through the handle portion from the second opening to the first opening. - 前記送風機は、前記第二の開口から外気を吸引させて、前記ハンドル部の内側を通過させてから前記本体部内の内側を前記ファンに向かって空気を流し、前記ファンを通過した空気は前記第一の開口から排出させるものであって、
前記第一の開口の風下側には、排気される空気を所定の方向に導くためのノズルが接続されることを特徴とする請求項12に記載の送風機。 The blower sucks outside air from the second opening, passes the inside of the handle portion, and then causes air to flow toward the fan inside the main body portion, and the air passing through the fan is the first. It is to be discharged from one opening,
The blower according to claim 12, wherein a nozzle for guiding the exhausted air in a predetermined direction is connected to the leeward side of the first opening. - 前記送風機は、前記ハウジングの前記第一の開口から外気を吸引させて、前記ファンを通過した空気を、前記本体部から前記ハンドル部の内側を通過させるような前記ハンドル部の内部に導き、前記ハンドル部の下流側に形成される前記第二の開口から外部に排出され、
前記第一の開口の風上側には、集塵された粉塵混じりの空気を濾過するフィルタ装置と、濾過された粉塵を貯めるダストケースが設けられることを特徴とする請求項12に記載の送風機。 The blower sucks outside air from the first opening of the housing and guides the air that has passed through the fan into the inside of the handle portion so as to pass from the main body portion to the inside of the handle portion. It is discharged to the outside through the second opening formed on the downstream side of the handle portion.
The blower according to claim 12, wherein a filter device for filtering the collected air mixed with dust and a dust case for storing the filtered dust are provided on the windward side of the first opening.
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DE112020001270.0T DE112020001270T5 (en) | 2019-03-15 | 2020-02-28 | fan |
JP2021507149A JP7201070B2 (en) | 2019-03-15 | 2020-02-28 | Blower |
CN202080012526.5A CN113395925B (en) | 2019-03-15 | 2020-02-28 | Air blower |
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JP2019047957 | 2019-03-15 | ||
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PCT/JP2020/008298 WO2020189226A1 (en) | 2019-03-15 | 2020-02-28 | Blower |
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JP (1) | JP7201070B2 (en) |
CN (1) | CN113395925B (en) |
DE (1) | DE112020001270T5 (en) |
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EP4039083A1 (en) * | 2021-02-05 | 2022-08-10 | Techtronic Cordless GP | Blower |
WO2023234185A1 (en) * | 2022-05-30 | 2023-12-07 | 工機ホールディングス株式会社 | Work machine |
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- 2020-02-28 JP JP2021507149A patent/JP7201070B2/en active Active
- 2020-02-28 WO PCT/JP2020/008298 patent/WO2020189226A1/en active Application Filing
- 2020-02-28 DE DE112020001270.0T patent/DE112020001270T5/en active Pending
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CN113395925A (en) | 2021-09-14 |
JP7201070B2 (en) | 2023-01-10 |
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CN113395925B (en) | 2022-04-19 |
JPWO2020189226A1 (en) | 2021-12-02 |
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