WO2020181835A1 - Vertical juicer having pressing screw - Google Patents

Vertical juicer having pressing screw Download PDF

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Publication number
WO2020181835A1
WO2020181835A1 PCT/CN2019/121243 CN2019121243W WO2020181835A1 WO 2020181835 A1 WO2020181835 A1 WO 2020181835A1 CN 2019121243 W CN2019121243 W CN 2019121243W WO 2020181835 A1 WO2020181835 A1 WO 2020181835A1
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Prior art keywords
juice
gap
screw
positioning
ribs
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PCT/CN2019/121243
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French (fr)
Chinese (zh)
Inventor
王旭宁
赵国锋
陈迪
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九阳股份有限公司
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Priority claimed from CN201910182797.4A external-priority patent/CN111214093B/en
Priority claimed from CN201910614389.1A external-priority patent/CN112205847B/en
Application filed by 九阳股份有限公司 filed Critical 九阳股份有限公司
Publication of WO2020181835A1 publication Critical patent/WO2020181835A1/en

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J19/00Household machines for straining foodstuffs; Household implements for mashing or straining foodstuffs
    • A47J19/02Citrus fruit squeezers; Other fruit juice extracting devices

Abstract

A vertical juicer having a pressing screw comprises a juicer base (1a), a juice collection chamber (2a) disposed on the juicer base (1a), and a screw (3a) longitudinally disposed in the juice collection chamber (2a). A juice outlet (21a) and a residue outlet (22a) are provided in the juice collection chamber (2a). A motor (11a) is disposed in the juicer base (1a). The screw (3a) comprises a screw shaft (31a) and a screw element (32a), and a spiral (321a) is provided at the screw element (32a). The juice collection chamber (2a) comprises a bottom wall and a side wall. A pressing barrel (4a) is further sleeved on the screw (3a). The pressing barrel (4a) is detachably disposed with respect to the juice collection chamber (2a), and comprises a barrel element (41a) open at the top and bottom thereof. A position-limiting ring (23a) is provided at the bottom wall of the juice collection chamber (2a). A lower portion of the pressing barrel (4a) and the position-limiting ring (23a) match with each other by means of insertion and form a lower filter gap (6a). The invention helps to increase juice extraction rates and speed, and facilitates disassembly and cleaning without adding accessories.

Description

一种立式螺杆挤压榨汁机Vertical screw extrusion juicer
本申请要求以下中国专利申请的优先权:This application claims the priority of the following Chinese patent applications:
2019年03月12日提交中国专利局、申请号为201910182797.4、发明名称为“一种出汁快速的立式螺杆挤压榨汁机”,Submitted to the Chinese Patent Office on March 12, 2019, with the application number 201910182797.4 and the title of the invention "a vertical screw extrusion juicer with fast juice extraction",
2019年07月09日提交中国专利局、申请号为201910614389.1、发明名称为“一种榨汁机的榨汁方法”,It was submitted to the Chinese Patent Office on July 9, 2019, with the application number 201910614389.1, and the title of the invention was "A Juicing Method for a Juicer",
其全部内容通过引用结合在本申请中。The entire content is incorporated into this application by reference.
技术领域Technical field
本发明属于食品加工机领域,尤其涉及一种立式螺杆挤压榨汁机。The invention belongs to the field of food processing machines, and particularly relates to a vertical screw extrusion juice extractor.
背景技术Background technique
随着人们生活水平的提高,对健康饮食越来越重视,对现榨鲜果汁的需求和要求也越来越高。专利公开号为US20090049998A1的专利申请公开了一种榨汁机,包括机座,设置于机座内的电机,设置于机座上的压榨组件,所述压榨组件包括集汁腔、纵向设置于集汁腔内的螺杆、套设于螺杆外部的挤压筒,以及盖合于集汁腔上方的上盖。挤压筒上通过设置过滤网孔使得经过螺杆和挤压筒挤压出的汁液从过滤网孔通过并最终从集汁腔上的岀汁口流出,而被过滤网孔拦截下的料渣则随螺杆螺旋向下继续挤压并最终从集汁腔底部的出渣口排出,从而实现物料的汁渣分离。由于这种挤压筒过滤网孔孔径小且数量多,被螺杆粉碎的细小料渣很容易堵塞网孔,导致汁液不能顺利从过滤孔排出,从而与料渣混合导致排汁不畅,出汁率不理想,而且榨汁结束后挤压筒难以清洗。而且其过滤网孔设置在金属网片上,金属网片再通过注塑灌包在挤压筒的塑胶本体上,这样设置加工成本较高,而金属网片上的过滤网孔则需要通过化学腐蚀等加工方式形成,进一步增加成本的同时还带来环境污染的问题。With the improvement of people's living standards, more and more attention is paid to healthy diet, and the demand and requirements for freshly squeezed juice are also higher and higher. The patent application with the patent publication number US20090049998A1 discloses a juice extractor, which includes a base, a motor arranged in the base, and a squeezing assembly arranged on the base. The squeezing assembly includes a juice collecting cavity and is arranged longitudinally in the base. A screw in the juice cavity, an extruding cylinder sleeved on the outside of the screw, and an upper cover covering the juice collection cavity. The squeeze barrel is provided with a filter mesh so that the juice squeezed out by the screw and the squeeze barrel passes through the filter mesh and finally flows out of the juice opening on the juice collection cavity, while the residue intercepted by the filter mesh is The screw continues to squeeze downwards and is finally discharged from the residue outlet at the bottom of the juice collection cavity, thereby realizing the separation of the juice residue of the material. Due to the small pore size and large number of the filter mesh of this extrusion cylinder, the fine slag crushed by the screw can easily block the mesh, resulting in the juice cannot be smoothly discharged from the filter hole, and mixed with the slag, resulting in poor juice discharge and juice yield. It is not ideal, and the squeeze cylinder is difficult to clean after the juicing. Moreover, the filter mesh is set on the metal mesh, and the metal mesh is then filled on the plastic body of the extrusion cylinder through injection molding, which is costly to set up and processing, while the filter mesh on the metal mesh needs to be processed by chemical corrosion. The formation of the method further increases the cost while also bringing environmental pollution problems.
当用户需要榨汁时,先将需要榨汁的水果、蔬菜等物料切成块状,然后将块状的物料放进挤压筒内,启动电机,从而带动螺杆转动,螺杆上的螺旋将块状的果蔬物料逐渐剪切成较小的碎块并进入容纳空隙内。在螺旋的轴向推送作用下,物料逐渐向下移动并受到挤压,使果蔬物料挤出汁液, 剩余的物料即变成果渣。榨出的汁液经过挤压筒上的过滤孔的过滤后从集汁腔下部的出汁口向外流出,残渣则从集汁腔下部的出渣口向外排出。然而现有榨汁机结构存在如下缺陷:When the user needs to squeeze juice, first cut the fruits, vegetables and other materials that need to be juiced into lumps, then put the lumpy materials into the extrusion cylinder, start the motor, and drive the screw to rotate, and the screw on the screw will block the Shaped fruit and vegetable materials are gradually cut into smaller pieces and enter the containing space. Under the axial pushing action of the screw, the material gradually moves downward and is squeezed, so that the fruit and vegetable materials are squeezed out of the juice, and the remaining materials become slag. The squeezed juice is filtered by the filter hole on the squeeze cylinder and then flows out from the juice outlet at the lower part of the juice collection cavity, and the residue is discharged from the residue outlet at the lower part of the juice collection cavity. However, the existing juicer structure has the following defects:
首先,其过滤孔支架设置在挤压筒上,当挤压筒采用不锈钢材料时,细小的过滤孔很难通过现有的机加工方式成形,需要采用腐蚀之类复杂的工艺制造,从而造成制造困难,增加生产成本;当挤压筒采用塑胶材料时,现有的木塑成型工艺难以成型出细小的过滤孔,并且容易在过滤孔处形成飞边之类的瑕疵,从而影响过滤孔的尺寸精度。First of all, the filter hole bracket is set on the extrusion cylinder. When the extrusion cylinder is made of stainless steel, the small filter holes are difficult to be formed by the existing machining methods and need to be manufactured by complicated processes such as corrosion. Difficulties, increase production costs; when the extrusion cylinder is made of plastic materials, the existing wood-plastic molding process is difficult to form small filter holes, and it is easy to form defects such as flashes at the filter holes, thereby affecting the size of the filter holes Accuracy.
特别是,现有的挤压筒通常是在挤压筒的中下部设置过滤孔,相应地,其榨汁方法是物料在挤压形成汁液时即通过过滤孔向外流出,但挤压后的物料极易堵塞过滤孔,从而影响出汁速度。另外,现有的榨汁方法主要是通过对物料的挤压而形成汁液的,也就是说,其采用的是纯压榨工艺,一方面会增加螺杆和挤压筒的负载,使挤压筒容易出现开裂、变形的问题,同时增加电机的功率和成本,另一方面,物料中的汁液难以被充分榨出,不利于提升出汁率。In particular, the existing squeeze cylinder is usually provided with filter holes in the middle and lower part of the squeeze cylinder. Correspondingly, the juice extraction method is that the material flows out through the filter holes when the juice is squeezed, but the squeeze The material is easy to block the filter holes, thereby affecting the juice output speed. In addition, the existing juice extraction method mainly forms juice by squeezing the material, that is, it uses a pure squeezing process, which will increase the load of the screw and the extrusion barrel on the one hand, making the extrusion barrel easy There are problems of cracking and deformation, while increasing the power and cost of the motor. On the other hand, the juice in the material is difficult to fully squeeze out, which is not conducive to improving the juice yield.
另外,挤压筒与集汁腔之间的安装对位困难,用户操作不便,尤其是当挤压筒安装不到位时,将会直接影响螺杆与挤压筒之间的挤压间隙值,从而影响榨汁效率,影响出汁率,甚至还会产生异响,影响用户使用体验。In addition, the installation and alignment between the extrusion barrel and the juice chamber is difficult, and the user is inconvenient to operate. Especially when the extrusion barrel is not installed in place, it will directly affect the extrusion gap value between the screw and the extrusion barrel. Affect the efficiency of juice extraction, affect the juice yield, and even produce abnormal noise, which affects the user experience.
专利公开号为WO2019088369A1的专利申请公开了一种榨汁桶,包括具有夹缝的第一模块和具有肋骨的第二模块,肋骨插入夹缝中从而形成有规定形状的缝。榨汁桶相当于由两个可拆卸的部件组成,这样设置虽然能够实现拆卸后清洗,但是第一模块和第二模块在榨汁过程中的强度难以保证,而且缝的精度值难以控制,生产工艺及对定位结构复杂,而且增加了配件的数量,成本较高。The patent application with the patent publication number WO2019088369A1 discloses a juice squeezing barrel, which includes a first module with a gap and a second module with a rib. The ribs are inserted into the gap to form a slit with a predetermined shape. The juicer bucket is equivalent to two detachable parts. Although this arrangement can achieve cleaning after disassembly, the strength of the first module and the second module during the juice extraction process is difficult to ensure, and the accuracy of the seam is difficult to control. The process and the positioning structure are complicated, and the number of accessories is increased, and the cost is high.
发明内容Summary of the invention
本发明的目的在于提供一种安装方便、出汁率高且出汁快速的立式螺杆挤压榨汁机,既有利于提升出汁率和出汁速度,又方便榨汁机的制造以及使用后的清洗。The purpose of the present invention is to provide a vertical screw extrusion juicer with convenient installation, high juice yield and fast juice yield, which is not only beneficial to increase the juice yield and juice speed, but also facilitates the manufacture of the juicer and the cleaning after use.
为了解决上述技术问题,本发明提供一种立式螺杆挤压榨汁机,包括 机座,设置于机座上的集汁腔,纵向设置于集汁腔内的螺杆,盖合于集汁腔上方的上盖,集汁腔设有岀汁口和出渣口,所述机座内设有电机,螺杆包括螺杆轴和螺杆体,螺杆体上设有螺旋,集汁腔包括底壁和侧壁,其中,所述螺杆外部还套设有挤压筒,所述挤压筒相对于集汁腔可拆卸设置,所述挤压筒包括上下开口的筒状本体,所述集汁腔底壁设有限位环,所述挤压筒下部与限位环插接配合并形成下过滤间隙。In order to solve the above technical problems, the present invention provides a vertical screw extrusion juice extractor, which includes a base, a juice collection cavity arranged on the base, and a screw longitudinally arranged in the juice collection cavity to cover the juice collection cavity On the upper cover, the juice collection cavity is provided with a juice outlet and a slag outlet. The base is equipped with a motor. The screw includes a screw shaft and a screw body. The screw body is provided with a screw. The juice collection cavity includes a bottom wall and a side wall. An extrusion barrel is also sleeved outside the screw, the extrusion barrel is detachably arranged relative to the juice collection cavity, the extrusion barrel includes a cylindrical body with upper and lower openings, and the bottom wall of the juice collection cavity A limit ring is provided, and the lower part of the extrusion cylinder is inserted and matched with the limit ring to form a lower filtering gap.
进一步的,所述挤压筒下部周向间隔设置有开口,所述限位环上周向间隔设有与所述开口配合的凸块,所述凸块伸入所述开口内从而形成所述下过滤间隙。Further, the lower part of the extrusion cylinder is provided with openings at intervals in the circumferential direction, and the limit ring is provided with protrusions matching the openings at intervals in the circumferential direction, and the protrusions extend into the openings to form the Lower the filter gap.
进一步的,所述下过滤间隙包括所述凸块的侧壁和所述开口的侧壁之间形成的间隙。Further, the lower filtering gap includes a gap formed between the side wall of the bump and the side wall of the opening.
进一步的,所述限位环包括环形壁,所述下过滤间隙至少部分的位于所述环形壁内。Further, the limiting ring includes an annular wall, and the lower filter gap is at least partially located in the annular wall.
进一步的,所述凸块周向固定设置在所述环形壁内,限位环上还设有对挤压筒下部定位的定位结构。Further, the convex block is circumferentially fixedly arranged in the annular wall, and a positioning structure for positioning the lower part of the extrusion cylinder is also provided on the limit ring.
进一步的,所述挤压筒的侧壁下部插入所述限位环内,所述下过滤间隙包括所述挤压筒的外侧壁和所述限位环的内侧壁之间形成的间隙。Further, the lower part of the side wall of the extrusion cylinder is inserted into the limit ring, and the lower filtering gap includes a gap formed between the outer side wall of the extrusion cylinder and the inner side wall of the limit ring.
进一步的,所述筒状本体上端设有上过滤缝隙,所述筒状本体包括环形侧壁,环形侧壁上端设有多个栅条,相邻栅条之间形成所述上过滤缝隙。Further, the upper end of the cylindrical body is provided with an upper filtering gap, the cylindrical body includes an annular side wall, and the upper end of the annular side wall is provided with a plurality of grid bars, and the upper filtering gap is formed between adjacent grid bars.
进一步的,所述筒状本体上还设有与螺杆配合挤压物料的筋条,所述筋条设置于环形侧壁上,至少部分筋条设置于上过滤缝隙和下过滤间隙之间。Further, the cylindrical body is also provided with ribs for cooperating with the screw to extrude the material, the ribs are arranged on the annular side wall, and at least part of the ribs are arranged between the upper filter gap and the lower filter gap.
进一步的,所述挤压筒的有效直径由上向下至少部分的变小设置,所述上过滤缝隙竖直设置在挤压筒上部。Further, the effective diameter of the squeeze cylinder is at least partially reduced from top to bottom, and the upper filter gap is vertically arranged on the upper part of the squeeze cylinder.
进一步的,所述筒状本体的内侧壁上设有与螺杆配合挤压粉碎物料的粉碎筋,所述粉碎筋迎着螺杆旋转方向一侧设有刃口。Further, the inner side wall of the cylindrical body is provided with a pulverizing rib that cooperates with the screw to squeeze the pulverized material, and the side of the pulverizing rib is provided with a cutting edge facing the rotation direction of the screw.
进一步的,所述粉碎筋包括粗粉碎筋和细粉碎筋,粗粉碎筋的顶端面高于细粉碎筋的顶端面,且粗粉碎筋凸出于所述筒状本体内壁的高度由上向下逐渐变小设置。Further, the crushing ribs include coarse crushing ribs and fine crushing ribs. The top surface of the coarse crushing ribs is higher than the top surface of the fine crushing ribs, and the height of the coarse crushing ribs protruding from the inner wall of the cylindrical body is from top to bottom. Decrease the setting gradually.
进一步的,所述挤压筒下部设有周向间隔设置的开口,相邻开口之间 形成凸起,所述凸起的内壁上设有研磨筋,所述研磨筋位于粉碎筋的下方。Further, the lower part of the extrusion cylinder is provided with circumferentially spaced openings, a protrusion is formed between adjacent openings, and the inner wall of the protrusion is provided with grinding ribs, and the grinding ribs are located below the crushing ribs.
进一步的,所述上盖设有对挤压筒上端定位的定位环,定位环至少部分的套设在所述筒状本体外部。Further, the upper cover is provided with a positioning ring for positioning the upper end of the extrusion cylinder, and the positioning ring is at least partially sleeved outside the cylindrical body.
进一步的,所述限位环与集汁腔一体设置,所述出渣口位于限位环内。Further, the limit ring and the juice collection cavity are integrally arranged, and the residue outlet is located in the limit ring.
进一步的,所述上过滤缝隙的宽度为W,0.3mm≤W≤5mm,所述下过滤间隙的动态间隙为I,0.2mm≤I≤1.5mm。Further, the width of the upper filtering gap is W, 0.3mm≤W≤5mm, and the dynamic gap of the lower filtering gap is I, 0.2mm≤I≤1.5mm.
进一步的,所述定位结构包括定位凸块,所述凸块中至少有一个为定位凸块,所述定位凸块插入所述开口并对挤压筒进行防转定位。Further, the positioning structure includes a positioning protrusion, at least one of the protrusions is a positioning protrusion, and the positioning protrusion is inserted into the opening to prevent rotation of the extrusion cylinder.
本发明的有益效果是:The beneficial effects of the present invention are:
1、所述挤压筒套设在螺杆外部,挤压筒包括上下开口的筒状本体,集汁腔底壁设有限位环,挤压筒下部与限位环插接配合并形成下过滤间隙,物料经由上盖上的进料通道进入到集汁腔内并在螺杆上的螺旋的带动下进入挤压筒本体和螺杆之间形成的粉碎间隙内,而筒状本体通过与限位环配合形成下过滤间隙用于过滤汁液,将料渣完全挡在粉碎间隙的空间内,而果汁则顺利经由下过滤间隙流出至岀汁口。这样设置将挤压筒的挤压粉碎和过滤进行分离,本体上同一个位置处承担一个功能,本体不设置过滤缝隙的区域与螺杆配合承担主要挤压力,而本体下部与限位环限位配合形成用于过滤的下过滤间隙,这样增加了本体的强度,而且大大简化了挤压筒的结构和生产制造工艺,且挤压筒本体上无需设置过滤网孔,在不增加配件的情况下实现易拆装和超好洗,大大提升用户体验。本体呈筒状,与上盖之间配合方便可靠,且本体可采用一种材料一体制成,强度可靠,不易被挤裂。而与本体下端配合的集汁腔底壁上的限位环则对挤压筒本体周向进行精准定位,从而充分保证本体与螺杆之间的挤压粉碎间隙的精确性,保证高出汁率和出汁效率。1. The extrusion barrel is sleeved on the outside of the screw. The extrusion barrel includes a cylindrical body with upper and lower openings. The bottom wall of the juice collection cavity is provided with a limiting ring. The lower part of the extrusion barrel is inserted and matched with the limiting ring to form a lower filtering gap. The material enters the juice collection cavity through the feed channel on the upper cover and enters the crushing gap formed between the extrusion barrel body and the screw under the drive of the screw on the screw, and the cylindrical body is matched with the stop ring A lower filter gap is formed for filtering the juice, and the residue is completely blocked in the space of the crushing gap, and the juice smoothly flows out through the lower filter gap to the juice mouth. This setting separates the squeezing, crushing and filtering of the squeeze cylinder. The same position on the body assumes a function. The area where the body is not provided with a filter gap cooperates with the screw to bear the main squeezing force, and the lower part of the body is limited by the limit ring. The lower filter gap for filtering is formed in cooperation, which increases the strength of the body, and greatly simplifies the structure and manufacturing process of the extrusion cylinder, and there is no need to set a filter mesh on the extrusion cylinder body, without adding accessories Realize easy disassembly and super easy washing, greatly improving user experience. The main body is in the shape of a cylinder, which is convenient and reliable to fit with the upper cover, and the main body can be made of one material, which has reliable strength and is not easy to be crushed. The limit ring on the bottom wall of the juice collection chamber matched with the lower end of the body accurately positions the extrusion cylinder body in the circumferential direction, thereby fully ensuring the accuracy of the extrusion and crushing gap between the body and the screw, ensuring high juice yield and Juicing efficiency.
2、本体上端还设有上过滤缝隙,刚卷入螺旋的物料尤其像橙子、西瓜等软性水果,在螺杆与挤压筒本体上部配合的挤压粉碎空间内边挤出大量汁液,而物料形态则仍然呈大块状,尚未被粉碎成颗粒,因此,大量汁液瞬间从上过滤缝隙涌出并经由挤压筒本体与集汁腔之间的空间从岀汁口流出,一方面刚开始榨汁就有大量汁液从岀汁口流出,大大提高出汁效率,用户视觉体验好,而且充分缩短榨汁时间,另一方面,大量涌出的汁液含 果渣率极低,在保证汁液口感纯度的同时,能够避免挤压粉碎间隙内堵塞或向上返料,还避免了大量汁液没有及时排出而是继续与料渣充分混合,从下过滤间隙过滤排出,此时汁液经过的路径长,挤出的汁液浓度偏高,且容易氧化。2. The upper end of the main body is also provided with an upper filtering gap. The materials that have just been drawn into the spiral, especially soft fruits such as oranges and watermelons, are squeezed out of a large amount of juice in the crushing space that matches the upper part of the screw and the extrusion cylinder. The shape is still large and has not been crushed into particles. Therefore, a large amount of juice instantly gushes out from the upper filter gap and flows out from the juice mouth through the space between the squeeze cylinder body and the juice collection cavity. The juice has a large amount of juice flowing out of the juice mouth, which greatly improves the efficiency of juice extraction, has a good user visual experience, and fully shortens the juice extraction time. On the other hand, the large amount of juice has a very low pomace content, which ensures the purity of the juice taste. At the same time, it can avoid the blockage in the crushing gap or the upward return of material, and it also avoids that a large amount of juice is not discharged in time but continues to be fully mixed with the slag, filtered and discharged from the lower filter gap. At this time, the juice passes through a long path and is squeezed out. The juice has a high concentration and is easily oxidized.
3、上盖上设有与挤压筒本体上端配合的定位环,定位环至少部分的套设在挤压筒本体外部,从上端对本体进行定位,防止挤压筒本体在物料挤压榨汁过程中移位。同时,由于本体下部设置下过滤缝隙,本体中部承担的挤压力较大,这样设置将挤压筒定位、过滤和挤压受力部位分开设置,进一步加强本体的强度和榨汁过程中的挤压筒定位、挤压和过滤的可靠性。3. The upper cover is provided with a positioning ring that matches the upper end of the squeeze cylinder body. The locating ring is at least partially sleeved on the outside of the squeeze cylinder body. The body is positioned from the upper end to prevent the squeeze cylinder body from squeezing juice from the material. Shift in the process. At the same time, since the lower part of the main body is provided with a lower filtering gap, the middle part of the main body bears a relatively large squeezing force. This arrangement separates the positioning, filtering and squeezing force parts of the squeeze cylinder to further strengthen the strength of the body and the squeezing during the juice extraction process. Reliability of cylinder positioning, extrusion and filtration.
4、螺旋和挤压筒初步配合挤压下产生大量汁液,大量汁液从上过滤缝隙流出,而剩下的物料则继续在螺旋的带动下向下运动,经过挤压筒本体与螺旋之间的间隙进行挤压粉碎,经过进一步挤压出的汁液再从所述下过滤间隙过滤排出,这样设置挤压筒本体底端结构简单强度好,且无任何清洗死角,也更加方便本体底端在周向上安装到所述限位环上,而形成的下过滤间隙位于本体下部,能够最大限度的使得汁液向下从下过滤间隙挤出,避免汁液混入料渣中,有效提高了出汁率,而周向形成的下过滤间隙也能够满足下部汁液的排出速度要求,在保证本体强度的同时满足过滤要求。4. The screw and the squeeze cylinder produce a large amount of juice under the preliminary cooperation, a large amount of juice flows out from the upper filtering gap, and the remaining material continues to move downwards under the drive of the screw, passing through the gap between the body of the squeeze cylinder and the screw. The gap is squeezed and crushed, and the juice that is further squeezed out is filtered and discharged from the lower filter gap. In this way, the bottom end of the squeeze cylinder body has a simple structure and good strength, and there is no dead corner for cleaning, and it is more convenient for the bottom end of the body to be around Installed upward on the limit ring, and the formed lower filter gap is located in the lower part of the body, which can maximize the juice downward from the lower filter gap, avoid mixing the juice into the slag, and effectively improve the juice yield. The lower filtering gap formed in the direction can also meet the requirements of the lower juice discharge speed, and meet the filtering requirements while ensuring the strength of the body.
5、挤压筒下部周向间隔设置有开口,限位环上周向间隔设有与开口配合的凸块,凸块伸入开口从而形成下过滤间隙,开口的设置延长了过滤缝隙的路程,也就扩大了汁液流出的路径,从而进一步提高出汁效率,缩短榨汁所需时间。而下过滤间隙由周向插接配合的开口和凸块形成,下过滤间隙间隙值稳定,精度高,而且还辅助挤压筒防转,使得挤压筒周向防转定位更可靠。5. The lower part of the squeeze cylinder is provided with openings at intervals in the circumferential direction. The upper circumferential interval of the limit ring is provided with protrusions matching the openings. The protrusions extend into the openings to form a lower filter gap. The opening of the opening extends the distance of the filter gap. It also expands the path of juice outflow, thereby further improving the juice output efficiency and shortening the time required for juice extraction. The lower filter gap is formed by circumferentially inserting and fitting openings and bumps. The lower filter gap has a stable value and high precision. It also assists the anti-rotation of the extrusion cylinder, making the circumferential anti-rotation positioning of the extrusion cylinder more reliable.
6、环形侧壁下端插入限位环内,从而在本体的外侧壁与限位环内侧壁之间形成下过滤间隙,在螺旋不断向下推进的作用下,源源不断的汁液先经过本体底端与限位环底端之间形成的间隙,再沿限位环内侧壁和本体外侧壁之间的下过滤间隙向上涌出,此时较重的料渣无法通过本体底端与限位环底端之间的间隙,即使少量料渣通过了也难以在重力作用下向上运动,相当于汁液经过了双重过滤,汁液纯度更高,口感更纯正,且汁液运 行路径长,汁渣分离更加彻底,而本体依然非常好清洗。本体侧壁与限位环之间的内外套设还避免了限位环局部变形,同时防止挤压筒本体底端局部开裂。6. The lower end of the annular side wall is inserted into the limit ring to form a lower filtering gap between the outer side wall of the body and the inner side wall of the limit ring. Under the action of the continuous downward advancement of the spiral, a steady stream of juice passes through the bottom end of the body first The gap formed between the bottom end of the limit ring and the bottom end of the limit ring gushes upward along the lower filter gap between the inner side wall of the limit ring and the outer side wall of the body. At this time, the heavier slag cannot pass through the bottom end of the body and the bottom of the limit ring. The gap between the ends, even if a small amount of slag passes through, it is difficult to move upward under the action of gravity, which is equivalent to the double filtration of the juice, the juice purity is higher, the taste is more pure, and the juice running path is long, and the juice residue separation is more thorough. The body is still very clean. The inner and outer casing between the side wall of the body and the limit ring also avoids local deformation of the limit ring, and at the same time prevents local cracking of the bottom end of the extrusion cylinder body.
7、限位环与集汁腔一体设置,出渣口位于限位环内,方便集汁腔的加工制造,而且限位环相对于集汁腔和出渣口的位置精确固定,提高挤压筒的安装定位精度,也就提升了螺杆和挤压筒本体内侧壁之间的挤压粉碎间隙值的精度。7. The limit ring is integrated with the juice collection cavity, and the slag outlet is located in the limit ring, which is convenient for the processing and manufacturing of the juice collection cavity, and the position of the limit ring relative to the juice collection cavity and the slag outlet is accurately fixed to improve extrusion The installation and positioning accuracy of the barrel also improves the accuracy of the crushing gap value between the screw and the inner wall of the extrusion barrel body.
8、限位环包括环形壁,下过滤间隙至少部分的位于环形壁内,一方面防止挤压筒本体下部向外变形,另一方面环形壁对料渣形成阻碍,使得汁液经过双重过滤后排出,汁液中含渣率更低,汁液更纯正。8. The limit ring includes an annular wall, and the lower filtering gap is at least partially located in the annular wall. On the one hand, it prevents the lower part of the squeeze cylinder from deforming, and on the other hand, the annular wall hinders the slag, so that the juice is discharged after double filtration. , The slag content in the juice is lower, and the juice is more pure.
9、凸块周向固定在环形壁内,限位环上还设有对挤压筒下部定位的定位结构,从而将定位结构与下过滤间隙分开,避免下过滤间隙承担防止功能,从而保证了挤压筒本体安装位置精准的同时,下过滤间隙的间隙值稳定一致性好。9. The convex block is circumferentially fixed in the annular wall, and the limit ring is also provided with a positioning structure for positioning the lower part of the extrusion cylinder, thereby separating the positioning structure from the lower filter gap and avoiding the lower filter gap from assuming the preventive function, thereby ensuring While the installation position of the extrusion cylinder body is accurate, the gap value of the lower filter gap is stable and consistent.
10、本体上设有与螺杆螺旋挤压配合的筋条,至少部分筋条位于上过滤缝隙和下过滤间隙之间,使得本体上不设置过滤缝隙和过滤间隙的位置与螺旋配合并承担主要挤压力,从而大幅提升物料粉碎挤压效果,而且挤压筒使用寿命长。10. The body is provided with ribs that are matched with the screw screw extrusion. At least part of the ribs are located between the upper filter gap and the lower filter gap, so that the position where the filter gap and the filter gap are not provided on the body is matched with the screw and bears the main extrusion Pressure, thereby greatly improving the crushing and squeezing effect of materials, and the squeezing cylinder has a long service life.
附图说明Description of the drawings
下面结合附图对本发明做进一步的说明:The present invention will be further explained below in conjunction with the drawings:
图1为实施例一中榨汁机的整机结构示意图。Figure 1 is a schematic diagram of the whole structure of the juice extractor in the first embodiment.
图2为实施例一中挤压筒与上盖配合结构示意图。Figure 2 is a schematic diagram of the structure of the extrusion cylinder and the upper cover in the first embodiment.
图3为实施例一中挤压筒与集汁腔配合结构示意图。Figure 3 is a schematic diagram of the structure of the squeeze cylinder and the juice collection cavity in the first embodiment.
图4为实施例一中集汁腔限位环结构示意图。Fig. 4 is a schematic diagram of the structure of the limiting ring of the juice collecting cavity in the first embodiment.
图5为图4中A处放大图。Figure 5 is an enlarged view of A in Figure 4.
图6为实施例二中挤压筒结构示意图。Fig. 6 is a schematic diagram of the structure of the extrusion cylinder in the second embodiment.
图7为实施例三中挤压筒与集汁腔配合结构示意图。Figure 7 is a schematic diagram of the structure of the squeeze cylinder and the juice collection cavity in the third embodiment.
图8为实施例四中挤压筒与集汁腔配合结构示意图。Fig. 8 is a schematic diagram of the matching structure of the extrusion cylinder and the juice collection cavity in the fourth embodiment.
图9为实施例五中榨汁机的整机结构示意图。Figure 9 is a schematic diagram of the whole structure of the juice extractor in the fifth embodiment.
图10为实施例五中挤压筒和集汁腔的连接结构示意图。Figure 10 is a schematic diagram of the connection structure between the squeeze cylinder and the juice collection cavity in the fifth embodiment.
图11为实施例五榨汁机中集汁腔的一种结构示意图。Fig. 11 is a schematic diagram of a structure of the juice collecting cavity in the juice extractor of the fifth embodiment.
图12为实施例五下出汁齿和配对齿槽的装配结构示意图。Figure 12 is a schematic diagram of the assembly structure of the lower juice extraction tooth and the matching tooth groove in the fifth embodiment.
图13为实施例五中挤压筒的一种结构示意图。Figure 13 is a schematic diagram of a structure of the extrusion cylinder in the fifth embodiment.
图14为实施例五中挤压筒在上过滤缝隙处的横截面示意图。Fig. 14 is a schematic cross-sectional view of the squeeze cylinder at the upper filtering gap in the fifth embodiment.
图中所标各部件名称如下:The names of the parts marked in the figure are as follows:
1a、机座;11a、电机;2a、集汁腔;21a、岀汁口;22a、出渣口;23a、限位环;231a、凸块;232a、环形壁;233a、导汁凹槽;234a、支撑筋;235a、导汁通道;24a、定位凹槽;3a、螺杆;31a、螺杆轴;32a、螺杆体;321a、螺旋;4a、挤压筒;41a、本体;411a、开口;412a、栅条;413a、上过滤缝隙;414a、凸起;4141a、定位凸台;42a、筋条;421a、粉碎筋;4211a、粗粉碎筋;4212a、细粉碎筋;4213a、刃口;4214a、粉碎面;4215a、背料面;422a、研磨筋;43a、直筒段;44a、锥筒段;5a、上盖;51a、定位环;6a、下过滤间隙;1a, base; 11a, motor; 2a, juice chamber; 21a, juice outlet; 22a, slag outlet; 23a, limit ring; 231a, bump; 232a, annular wall; 233a, juice guide groove; 234a, support rib; 235a, juice guide channel; 24a, positioning groove; 3a, screw; 31a, screw shaft; 32a, screw body; 321a, screw; 4a, extrusion barrel; 41a, body; 411a, opening; 412a 413a, upper filter gap; 414a, protrusion; 4141a, positioning boss; 42a, ribs; 421a, crushing ribs; 4211a, coarse crushing ribs; 4212a, fine crushing ribs; 4213a, cutting edge; 4214a, Crushing surface; 4215a, backing surface; 422a, grinding ribs; 43a, straight section; 44a, cone section; 5a, upper cover; 51a, positioning ring; 6a, lower filter gap;
1b、机座;11b、电机;12b、上盖;13b、传动机构;2b、集汁腔;21b、出渣口;22b、出汁口;25b、下出汁齿;251b、配合段;252、释放段;26b、下过滤间隙;27b、加强环;3b、螺杆;31b、螺杆体;32b、螺杆轴;4b、挤压筒;41b、配对齿槽;42b、研磨筋;43b、出汁区;44b、上过滤缝隙;45b、缓冲间隙。1b, base; 11b, motor; 12b, upper cover; 13b, transmission mechanism; 2b, juice chamber; 21b, residue outlet; 22b, juice outlet; 25b, lower juice outlet; 251b, matching section; 252, release Section; 26b, lower filter gap; 27b, reinforcing ring; 3b, screw; 31b, screw body; 32b, screw shaft; 4b, extrusion barrel; 41b, matching tooth groove; 42b, grinding rib; 43b, juice area; 44b , Upper filter gap; 45b, buffer gap.
具体实施方式detailed description
以下结合附图及具体实施例,对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
如图1至图8所示,一种立式螺杆挤压榨汁机,包括机座1a,设置于机座1a上的集汁腔2a,纵向设置于集汁腔2a内的螺杆3a,盖合于集汁腔2a上方的上盖5a,集汁腔2a设有岀汁口21a和出渣口22a,所述机座1a内设有电机11a,螺杆3a包括螺杆轴31a和螺杆体32a,螺杆体32a上设有螺旋321a,集汁腔2a包括底壁和侧壁,其中,所述螺杆3a外部还套设有挤压筒4a,所述挤压筒4a相对于集汁腔2a可拆卸设置,所述挤压筒4a包括上下开口的筒状本体41a,本体41a上还设有与螺杆3a配合挤压物料的筋条42a,所述集汁腔2a底壁设有限位环23a,所述挤压筒4a下部与限位环23a插接配合并形成下过滤间隙6a。本实施例中,所述集汁腔2a底 壁中心设有带通孔的防水圆柱体,所述限位环23a围绕防水圆柱体设置,且限位环23a与防水圆柱体之间还设有用于螺杆下部伸入的环形通道。物料经由上盖上的进料通道进入到集汁腔2a内并在螺杆3a上的螺旋321a的带动下进入挤压筒本体41a和螺杆3a之间形成的粉碎间隙内,而筒状本体41a通过与限位环23a配合形成下过滤间隙6a用于过滤汁液,将料渣完全挡在粉碎间隙的空间内,而果汁则顺利经由下过滤间隙6a流出至岀汁口21a。As shown in Figures 1 to 8, a vertical screw extrusion juice extractor includes a base 1a, a juice collection cavity 2a arranged on the base 1a, a screw 3a longitudinally arranged in the juice collection cavity 2a, and a cover The upper cover 5a is assembled above the juice collection cavity 2a. The juice collection cavity 2a is provided with a juice opening 21a and a residue outlet 22a. The base 1a is provided with a motor 11a. The screw 3a includes a screw shaft 31a and a screw body 32a. The screw body 32a is provided with a screw 321a, the juice collection cavity 2a includes a bottom wall and a side wall, wherein the screw 3a is also sheathed with an extrusion barrel 4a, which is detachable relative to the juice collection cavity 2a The squeeze cylinder 4a includes a cylindrical body 41a with upper and lower openings. The body 41a is also provided with ribs 42a that cooperate with the screw 3a to extrude materials. The bottom wall of the juice chamber 2a is provided with a stop ring 23a. The lower part of the squeeze cylinder 4a is plug-fitted with the limiting ring 23a to form a lower filtering gap 6a. In this embodiment, the center of the bottom wall of the juice collection cavity 2a is provided with a waterproof cylinder with a through hole, the limit ring 23a is arranged around the waterproof cylinder, and a valve is also provided between the limit ring 23a and the waterproof cylinder. An annular channel extending into the lower part of the screw. The material enters the juice collection cavity 2a through the feed channel on the upper cover and is driven by the screw 321a on the screw 3a into the crushing gap formed between the extrusion barrel body 41a and the screw 3a, and the cylindrical body 41a passes through In cooperation with the limiting ring 23a, a lower filtering gap 6a is formed for filtering juice, so that the residue is completely blocked in the space of the crushing gap, and the juice smoothly flows out through the lower filtering gap 6a to the juice opening 21a.
另外,这样设置将挤压筒4a的挤压粉碎和过滤进行分离,本体41a上同一个位置处主要承担一个功能,本体41a不设置过滤缝隙的区域与螺杆3a配合承担主要挤压力,而本体41a下部与限位环23a限位配合形成用于过滤的下过滤间隙6a,这样增加了本体41a的强度,而且大大简化了挤压筒4a的结构和生产制造工艺,且挤压筒本体41a上无需设置过滤网孔,在不增加配件的情况下实现易拆装和超好洗,大大提升用户体验。本体呈筒状,与上盖之间配合方便可靠,且本体可采用一种材料一体制成,强度可靠,不易被挤裂。而与本体下端配合的集汁腔底壁上的限位环则对挤压筒本体周向进行精准定位,从而充分保证本体与螺杆之间的挤压粉碎间隙的精确性,保证高出汁率和出汁效率。In addition, this arrangement separates the squeezing, crushing and filtering of the squeeze cylinder 4a. The same position on the body 41a mainly assumes a function. The area where the body 41a is not provided with a filter gap cooperates with the screw 3a to bear the main squeezing force. The lower part of 41a is matched with the limiting ring 23a to form a lower filtering gap 6a for filtering, which increases the strength of the body 41a and greatly simplifies the structure and manufacturing process of the extrusion cylinder 4a. There is no need to set up filter meshes, and it is easy to disassemble and clean without adding accessories, which greatly improves the user experience. The main body is in the shape of a cylinder, which is convenient and reliable to fit with the upper cover, and the main body can be made of one material, which has reliable strength and is not easy to be crushed. The limit ring on the bottom wall of the juice collection chamber matched with the lower end of the body accurately positions the extrusion cylinder body in the circumferential direction, thereby fully ensuring the accuracy of the extrusion and crushing gap between the body and the screw, ensuring high juice yield and Juicing efficiency.
实施例一Example one
如图1至图5所示,一种立式螺杆挤压榨汁机,包括机座1a,设置于机座1a上的集汁腔2a,纵向设置于集汁腔2a内的螺杆3a,盖合于集汁腔2a上方的上盖5a,集汁腔2a设有岀汁口21a和出渣口22a,所述机座1a内设有电机11a,螺杆3a包括螺杆轴31a和螺杆体32a,螺杆体32a上设有螺旋321a,集汁腔2a包括底壁和侧壁,其中,所述螺杆3a外部还套设有挤压筒4a,所述挤压筒4a相对于集汁腔2a可拆卸设置,所述挤压筒4a包括上下开口的筒状本体41a,本体41a上还设有与螺杆3a配合挤压物料的筋条42a,所述集汁腔2a底壁设有限位环23a,所述挤压筒4a下部与限位环23a插接配合并形成下过滤间隙6a。物料经由上盖上的进料通道进入到集汁腔内并在螺杆上的螺旋的带动下进入挤压筒本体和螺杆之间形成的粉碎间隙内,而筒状本体通过与限位环配合形成下过滤间隙用于过滤汁液,将料渣完全挡在粉碎间隙的空间内,而果汁则顺利经由下过滤间隙流出至 岀汁口。所述挤压筒4a顶端面不低于所述集汁腔2a上端口设置,具体地,如图3所示,挤压筒4a顶端面可以高于集汁腔2a上端口5mm~12mm设置,本实施例中,挤压筒4a顶端面与集汁腔2a上端口之间的高度差为8mm,这样设置使得挤压筒4a非常好取放,而且上盖5a与挤压筒4a的定位更加可靠,避免挤压筒4a上端晃动。As shown in Figures 1 to 5, a vertical screw extrusion juice extractor includes a base 1a, a juice collection cavity 2a arranged on the base 1a, a screw 3a longitudinally arranged in the juice collection cavity 2a, and a cover The upper cover 5a is assembled above the juice collection cavity 2a. The juice collection cavity 2a is provided with a juice opening 21a and a residue outlet 22a. The base 1a is provided with a motor 11a. The screw 3a includes a screw shaft 31a and a screw body 32a. The screw body 32a is provided with a screw 321a, the juice collection cavity 2a includes a bottom wall and a side wall, wherein the screw 3a is also sheathed with an extrusion barrel 4a, which is detachable relative to the juice collection cavity 2a The squeeze cylinder 4a includes a cylindrical body 41a with upper and lower openings. The body 41a is also provided with ribs 42a that cooperate with the screw 3a to extrude materials. The bottom wall of the juice chamber 2a is provided with a stop ring 23a. The lower part of the squeeze cylinder 4a is plug-fitted with the limiting ring 23a to form a lower filtering gap 6a. The material enters the juice collection cavity through the feed channel on the upper cover, and is driven by the screw on the screw into the crushing gap formed between the extrusion barrel body and the screw, and the cylindrical body is formed by cooperating with the stop ring The lower filter gap is used to filter the juice, so that the slag is completely blocked in the space of the crushing gap, and the juice smoothly flows out through the lower filter gap to the juice mouth. The top surface of the squeeze cylinder 4a is not lower than the upper port of the juice collection cavity 2a. Specifically, as shown in FIG. 3, the top surface of the squeeze cylinder 4a can be set 5mm-12mm higher than the upper port of the juice collection cavity 2a. In this embodiment, the height difference between the top surface of the squeeze cylinder 4a and the upper port of the juice collection chamber 2a is 8mm. This arrangement makes the squeeze cylinder 4a very easy to pick and place, and the positioning of the upper cover 5a and the squeeze cylinder 4a is more It is reliable and avoids shaking of the upper end of the extrusion cylinder 4a.
下过滤间隙6a的设置将挤压筒的挤压粉碎和过滤进行分离,本体41a上同一个位置处承担一个功能,本体41a不设置过滤缝隙的区域与螺杆配合承担主要挤压力,而本体41a下部与限位环限位配合形成用于过滤的下过滤间隙6a,这样增加了本体的强度,而且大大简化了挤压筒的结构和生产制造工艺,且挤压筒本体上无需设置过滤网孔,在不增加配件的情况下实现易拆装和超好洗,大大提升用户体验。本体呈筒状,与上盖之间配合方便可靠,且本体可采用一种材料一体制成,强度可靠,不易被挤裂。而与本体下端配合的集汁腔底壁上的限位环则对挤压筒本体41a周向进行精准定位,从而充分保证本体与螺杆之间的挤压粉碎间隙的精确性,保证高出汁率和出汁效率。The setting of the lower filter gap 6a separates the squeezing, crushing and filtering of the squeeze cylinder. The body 41a has a function at the same position. The area where the body 41a is not provided with a filter gap cooperates with the screw to bear the main pressing force, and the body 41a The lower part cooperates with the limit ring to form a lower filter gap 6a for filtering, which increases the strength of the body, and greatly simplifies the structure and manufacturing process of the extrusion cylinder, and there is no need to set a filter mesh on the extrusion cylinder body , It realizes easy disassembly and super washing without adding accessories, greatly improving user experience. The main body is in the shape of a cylinder, which is convenient and reliable to fit with the upper cover, and the main body can be made of one material, which has reliable strength and is not easy to be crushed. The stop ring on the bottom wall of the juice collection cavity matched with the lower end of the body accurately positions the extrusion cylinder body 41a in the circumferential direction, thereby fully ensuring the accuracy of the extrusion and crushing gap between the body and the screw and ensuring a high juice yield And juice efficiency.
挤压筒4a下部设有插接部,集汁腔底壁上设有配合部,插接部与配合部插接配合并形成下过滤部,本实施例中,所述挤压筒4a的插接部包括周向设置在本体下部的开口411a,所述挤压筒4a的配合部包括设置于集汁腔2a底壁上的所述限位环23a,所述挤压筒4a与上盖5a之间设有上定位结构,所述挤压筒4a与配合部之间设有下定位结构。如图2所示,所述挤压筒4a由上向下包括直筒段43a和锥筒段44a,直筒段43a下端和锥筒段44a上端连接。由于挤压筒中部不设置过滤部,本体41a中部仅进行物料的粉碎和挤压,挤压筒受到物料的反作用力大,将挤压筒充分固定在集汁腔内,一方面保证本体内侧壁与螺杆之间的挤压间隙值精度,另一方面保证挤压筒不会随螺杆转动,从而对物料进行充分有效的粉碎挤压。所述上定位结构包括设置在上盖5a上的定位环51a,定位环51a至少部分的套设在本体外部,所述上定位结构还包括所述直筒段43a,所述直筒段43a伸入定位环51a内并与定位环51a配合。定位环51a从上端对本体进行定位,防止挤压筒本体在物料挤压榨汁过程中移位。所述上盖5a包括顶壁和侧壁,所述定位环51a设置在所述侧壁上,当上盖5a通过旋扣旋合安装到 位后,定位环51a也将挤压筒上部固定到位,且所述定位环51a与上盖5a一体式制成。由于本体下部设置下过滤缝隙,本体中部承担的挤压力较大,这样设置将挤压筒定位、过滤和挤压受力部位分开设置,进一步加强本体的强度和榨汁过程中的挤压筒定位、挤压和过滤的可靠性。The lower part of the squeeze cylinder 4a is provided with an inserting part, and the bottom wall of the juice collection cavity is provided with a matching part. The inserting part and the matching part are inserted and matched to form a lower filtering part. In this embodiment, the squeeze cylinder 4a is inserted into The connecting portion includes an opening 411a provided in the lower part of the body in the circumferential direction. The matching portion of the squeezing cylinder 4a includes the limiting ring 23a provided on the bottom wall of the juice collection cavity 2a. The squeezing cylinder 4a and the upper cover 5a An upper positioning structure is provided therebetween, and a lower positioning structure is provided between the extrusion cylinder 4a and the matching portion. As shown in Figure 2, the extrusion cylinder 4a includes a straight cylinder section 43a and a cone section 44a from top to bottom, and the lower end of the straight cylinder section 43a and the upper end of the cone section 44a are connected. Since there is no filter part in the middle of the squeeze cylinder, the middle of the body 41a only smashes and squeezes the material. The squeeze cylinder receives a large reaction force from the material, so the squeeze cylinder is fully fixed in the juice collection cavity, and on the one hand, the inner wall of the body The precision of the extrusion gap between the screw and the screw, on the other hand, ensures that the extrusion barrel will not rotate with the screw, so that the material can be fully and effectively crushed and extruded. The upper positioning structure includes a positioning ring 51a provided on the upper cover 5a, the positioning ring 51a is at least partially sleeved outside the body, and the upper positioning structure further includes the straight cylinder section 43a, which extends into the positioning ring. Inside the ring 51a and cooperate with the positioning ring 51a. The positioning ring 51a positions the body from the upper end to prevent the displacement of the squeeze cylinder body during the process of squeezing and squeezing the juice. The upper cover 5a includes a top wall and a side wall, and the positioning ring 51a is arranged on the side wall. When the upper cover 5a is installed in place by screwing, the positioning ring 51a also fixes the upper part of the extrusion cylinder in place. The positioning ring 51a and the upper cover 5a are made integrally. Since the lower part of the main body is provided with a lower filtering gap, the middle part of the main body bears a greater squeezing force. This arrangement separates the positioning, filtering and squeezing force parts of the squeeze cylinder to further strengthen the strength of the body and the squeeze cylinder in the juice extraction process Reliability of positioning, squeezing and filtering.
所述挤压筒4a下部周向间隔设置有开口411a,所述限位环23a上周向间隔设有与所述开口411a配合的凸块231a,所述凸块231a伸入所述开口411a内从而形成所述下过滤间隙6a。开口的设置延长了过滤缝隙的路程,也就扩大了汁液流出的路径,从而进一步提高出汁效率,缩短榨汁所需时间。而下过滤间隙6a由周向插接配合的开口411a和凸块231a形成,下过滤间隙6a的间隙值稳定,精度高,而且还辅助挤压筒4a防转,使得挤压筒4a周向防转定位更可靠。所述下定位结构包括定位凸块,所述凸块231a中至少有一个为所述定位凸块,所述定位凸块插入所述开口并对挤压筒4a进行防转定位。本实施例中,设置三个定位凸块,也就是挤压筒4a下部周向上有三个凸块231a作为定位凸块既形成下过滤间隙又起到对挤压筒定位的作用。具体地,所述定位凸块的上部采用与开口上部紧配的方式对挤压筒进行周向定位,定位凸块的中部则与开口中部形成下过滤间隙,这样设置无需专门设置定位结构就可对挤压筒实现精确定位,简化了结构,而且不影响下过滤间隙的精度值和设置数量。The lower part of the squeeze cylinder 4a is provided with openings 411a at intervals in the circumferential direction, and the upper circumference of the limiting ring 23a is provided with protrusions 231a that cooperate with the openings 411a at intervals, and the protrusions 231a extend into the openings 411a. Thus, the lower filtering gap 6a is formed. The setting of the opening extends the distance of the filter gap, which also expands the path for the juice to flow out, thereby further improving the juice extraction efficiency and shortening the time required for juice extraction. The lower filter gap 6a is formed by the circumferentially inserted opening 411a and the protrusion 231a. The gap value of the lower filter gap 6a is stable and the accuracy is high. It also assists the extrusion cylinder 4a to prevent rotation, so that the extrusion cylinder 4a is circumferentially anti-rotational. Turn positioning is more reliable. The lower positioning structure includes a positioning protrusion, at least one of the protrusions 231a is the positioning protrusion, and the positioning protrusion is inserted into the opening to prevent rotation of the extrusion cylinder 4a. In this embodiment, three positioning protrusions are provided, that is, there are three protrusions 231a in the lower circumferential direction of the extrusion cylinder 4a as positioning protrusions that not only form the lower filtering gap but also play a role in positioning the extrusion cylinder. Specifically, the upper part of the positioning protrusion is tightly fitted with the upper part of the opening for circumferential positioning of the extrusion cylinder, and the middle part of the positioning protrusion forms a lower filtering gap with the middle part of the opening, so that it can be installed without special positioning structure. The precise positioning of the extrusion cylinder is realized, the structure is simplified, and the precision value and the set number of the lower filter gap are not affected.
挤压筒本体41a的环形侧壁下端通过开口插入所述限位环23a内并与凸块插接配合,本体41a的外侧壁与限位环23a内侧壁之间形成二级过滤间隙,本实施例中,二级过滤间隙的间隙值大于所述下过滤间隙6a的间隙值,在螺旋不断向下推进的作用下,源源不断的汁液先经过下过滤间隙6a,再沿限位环内侧壁和本体外侧壁之间的二级过滤间隙向上涌出,此时较重的料渣无法通过二级过滤间隙,即使少量料渣通过了也难以在重力作用下向上运动,相当于汁液经过了双重过滤,汁液纯度更高,口感更纯正,且汁液运行路径长,汁渣分离更加彻底,而本体依然非常好清洗。本体41a环形侧壁与限位环之间的内外套设还避免了限位环局部变形,同时防止挤压筒本体底端局部开裂。The lower end of the annular side wall of the squeeze cylinder body 41a is inserted into the stop ring 23a through the opening and is mated with the protrusion. A secondary filtering gap is formed between the outer side wall of the body 41a and the inner side wall of the stop ring 23a. In the example, the gap value of the secondary filter gap is greater than the gap value of the lower filter gap 6a. Under the action of the continuous downward advancement of the spiral, the continuous flow of juice first passes through the lower filter gap 6a, and then flows along the inner side wall of the limit ring. The secondary filtration gap between the side walls of the body gushes upwards. At this time, the heavier slag cannot pass through the secondary filtration gap. Even a small amount of slag passes through, it is difficult to move upward under the action of gravity, which is equivalent to the double filtration of the juice. , The juice purity is higher, the taste is more pure, and the juice running path is long, the juice residue separation is more thorough, and the body is still very easy to clean. The inner and outer casing between the annular side wall of the body 41a and the limiting ring also avoids local deformation of the limiting ring, and at the same time prevents local cracking of the bottom end of the extrusion cylinder body.
所述限位环23a与集汁腔2a一体设置,所述出渣口22a位于限位环23a内。本实施例中,集汁腔2a和限位环23a均为塑胶材质,限位环23a 与集汁腔2a一体注塑成型,出渣口22a位于限位环23a内的集汁腔底壁上,出渣口22a处向外延伸形成出渣通道,这样设置方便集汁腔2a的加工制造,而且限位环23a相对于集汁腔2a和出渣口22a的位置精确固定,提高挤压筒的安装定位精度,也就提升了螺杆和挤压筒本体内侧壁之间的挤压粉碎间隙值的精度。The limiting ring 23a is integrated with the juice collecting cavity 2a, and the residue outlet 22a is located in the limiting ring 23a. In this embodiment, the juice collecting cavity 2a and the limiting ring 23a are made of plastic material, the limiting ring 23a and the juice collecting cavity 2a are integrally injection molded, and the slag outlet 22a is located on the bottom wall of the juice collecting cavity in the limiting ring 23a. The slag outlet 22a extends outward to form a slag outlet channel, which facilitates the processing and manufacture of the juice collection cavity 2a, and the position of the limit ring 23a relative to the juice collection cavity 2a and the slag outlet 22a is accurately fixed, which improves the squeeze cylinder The installation and positioning accuracy also improves the accuracy of the crushing gap value between the screw and the inner wall of the extrusion barrel body.
本实施例中,所述限位环23a包括插接部和加强部,所述限位环23a的插接部与挤压筒4a下部的插接部插接配合形成下过滤间隙6a。所述加强部包括加强环,本实施例中所述加强环即为图4和图5中所示的环形壁,所述凸块231a周向设置在加强环的内环面上,凸块231a由加强环的内环面凸出形成,且由加强环的顶端面向下延伸至集汁腔2a的底壁上,凸块231a与开口配合形成下过滤间隙6a,而加强环将凸块连接起来,保证整个下过滤间隙的强度,防止葡萄籽等硬质物料把挤压筒本体挤裂。所述凸块231a的纵截面呈梯形,增强凸块与加强环根部连接处的强度,而开口的形状也与凸块匹配,开口的宽度由上向下逐渐变大呈梯形。In this embodiment, the limiting ring 23a includes an inserting part and a reinforcing part, and the inserting part of the limiting ring 23a and the inserting part at the lower part of the extrusion cylinder 4a are inserted and matched to form a lower filter gap 6a. The reinforcing part includes a reinforcing ring. In this embodiment, the reinforcing ring is the annular wall shown in FIGS. 4 and 5, and the protrusions 231a are circumferentially arranged on the inner ring surface of the reinforcing ring, and the protrusions 231a It is formed by the protrusion of the inner ring surface of the reinforcement ring, and extends downward from the top surface of the reinforcement ring to the bottom wall of the juice chamber 2a. The protrusion 231a cooperates with the opening to form the lower filtering gap 6a, and the reinforcement ring connects the protrusions. , To ensure the strength of the entire lower filter gap to prevent hard materials such as grape seeds from squeezing the body of the extrusion cylinder. The longitudinal section of the protrusion 231a is trapezoidal, which enhances the strength of the connection between the protrusion and the root of the reinforcing ring, and the shape of the opening is also matched with the protrusion, and the width of the opening gradually increases from top to bottom to form a trapezoid.
所述加强环上周向设有导汁凹槽233a,所述导汁凹槽233a由加强环的侧壁上端局部向下凹陷形成,从而使得导汁凹槽纵向设置,所述导汁凹槽233a位于相邻的凸块231a之间,且临近下过滤间隙6a设置,经过下过滤间隙6a排出的汁液迅速沿导汁凹槽233a上涌并进入到本体和集汁腔侧壁之间的空间。本实施例中,具体地,相邻凸块之间竖直设置两个导汁凹槽233a,增加汁液上涌并流出的路径。所述加强环的内环面上还设有支撑筋234a,所述支撑筋竖直设置且位于相邻凸块231a之间,本实施例中由于设置了导汁凹槽233a,加强筋设置在相邻的导汁凹槽之间,支撑筋用于支撑凸起,防止凸起向外变形,从而保证下过滤间隙的精度,同时保证加强环和凸起之间有充分的间隙供经由下过滤间隙的汁液排出。所述加强环至少部分的围绕所述凸起231a的外表面设置,防止凸起变形或断裂。The reinforcing ring is provided with a juice guide groove 233a in the circumferential direction, and the juice guide groove 233a is formed by a partial depression of the upper end of the side wall of the reinforcing ring, so that the juice guide groove is arranged longitudinally, and the juice guide groove 233a is located Between adjacent protrusions 231a and adjacent to the lower filter gap 6a, the juice discharged through the lower filter gap 6a quickly surges up the juice guide groove 233a and enters the space between the body and the side wall of the juice collection cavity. In this embodiment, specifically, two juice guide grooves 233a are vertically arranged between adjacent protrusions to increase the path for the juice to flow up and out. The inner ring surface of the reinforcing ring is also provided with supporting ribs 234a, the supporting ribs are arranged vertically and located between adjacent protrusions 231a. In this embodiment, since the juice guiding groove 233a is provided, the reinforcing ribs are arranged at Between adjacent juice guide grooves, the supporting ribs are used to support the protrusions to prevent the protrusions from deforming outwards, thereby ensuring the accuracy of the lower filtering gap, and ensuring that there is sufficient clearance between the reinforcing ring and the protrusions for the lower filtering The juice from the gap drains. The reinforcing ring is at least partially arranged around the outer surface of the protrusion 231a to prevent the protrusion from being deformed or broken.
为进一步优化过滤出汁结构,本实施例中,所述加强环的内环面上还设有多个导汁通道235a,每个导汁通道横向设置且位于相邻凸块之间,相邻凸块之间的多个导汁通道235a由上向下依次排布,导汁通道235a与所述导汁凹槽233a导通,将从下过滤间隙滤出的汁液导向导汁凹槽233a,加快汁液流出速度。所述下过滤间隙的动态间隙为I,0.2mm≤I≤1.5mm, 所述的动态间隙值I是指挤压筒4a、螺杆3a及上盖5a等各个榨汁部件安装到位,启动榨汁机并投入物料,螺杆3a运行并带动物料在挤压粉碎间隙内榨汁的正常负载过程中,所述下过滤间隙的间隙值范围,I值可优选0.21mm~1.2mm,这样设置能够精确的把控果汁中微颗粒物的粒径,从而将口感做到极致,由于本实施例中下过滤间隙是由开口和凸块插接配合形成的,因此控制动态间隙在此范围不仅能够确保本体周向安装到位,还能够避免因安装误差导致的下过滤间隙值过小或过大。I小于0.2mm容易导致下过滤间隙出汁慢,降低排汁效率,且料渣中含水率高,造成物料浪费,I大于1.5mm时,料渣随汁液一起从间隙挤出,导致汁液中含渣率高。In order to further optimize the structure of filtering out the juice, in this embodiment, a plurality of juice guide channels 235a are provided on the inner ring surface of the reinforcing ring, and each juice guide channel is arranged laterally and is located between adjacent protrusions. The multiple juice guide channels 235a between the blocks are sequentially arranged from top to bottom. The juice guide channel 235a is in communication with the juice guide groove 233a, and the juice filtered from the lower filter gap is guided to the juice guide groove 233a to accelerate The juice flow rate. The dynamic gap of the lower filter gap is I, 0.2mm≤I≤1.5mm, and the dynamic gap value I means that the squeezing barrel 4a, screw 3a, upper cover 5a and other juice extraction components are installed in place to start juice extraction During the normal load process of squeezing and squeezing the juice with the animal material in the squeezing and crushing gap, the I value range of the lower filter gap can be preferably 0.21mm~1.2mm, so that the setting can be accurate The particle size of the micro-particles in the juice is controlled to achieve the ultimate taste. Since the lower filter gap in this embodiment is formed by the opening and the bumps, the control of the dynamic gap in this range can not only ensure the circumference of the body When installed in place, it can also prevent the lower filter gap from being too small or too large due to installation errors. If I is less than 0.2mm, it will easily lead to slow juice output from the lower filter gap, reducing the efficiency of juice discharge, and the high water content in the slag will cause material waste. When I is greater than 1.5mm, the slag will be squeezed out from the gap with the juice, resulting in slag in the juice. The rate is high.
所述限位环23a包括环形壁232a,即为所述加强环,本实施例中,所述环形壁为连续的环形的侧壁,所述下过滤间隙至少部分地位于所述环形壁232a内,一方面防止挤压筒本体下部向外变形,另一方面环形壁对料渣形成阻碍,使得汁液经过双重过滤后排出,汁液中含渣率更低,汁液更纯正。所述凸块231a周向固定设置在所述环形壁内,限位环23a上还设有对挤压筒下部定位的定位结构,从而将定位结构与下过滤间隙分开,避免下过滤间隙承担防止功能,从而保证了挤压筒本体安装位置精准的同时,下过滤间隙的间隙值稳定一致性好。The limiting ring 23a includes an annular wall 232a, which is the reinforcing ring. In this embodiment, the annular wall is a continuous annular side wall, and the lower filter gap is at least partially located in the annular wall 232a , On the one hand, it prevents the lower part of the squeeze cylinder from deforming, on the other hand, the annular wall obstructs the slag, so that the juice is discharged after double filtration. The slag content in the juice is lower and the juice is more pure. The convex block 231a is circumferentially fixedly arranged in the annular wall, and the stop ring 23a is also provided with a positioning structure for positioning the lower part of the extrusion cylinder, so as to separate the positioning structure from the lower filter gap and prevent the lower filter gap from assuming responsibility The function ensures that the installation position of the extrusion cylinder body is accurate, and the gap value of the lower filter gap is stable and consistent.
挤压筒4a包括环形侧壁,所述环形侧壁设有与螺杆配合挤压粉碎物料的粉碎筋421a,所述粉碎筋迎着螺杆旋转方向一侧设有刃口4213a,刃口迎着螺杆旋转方向,能够更快速高效的切割被螺旋带动的物料,在切割和挤压配合下,汁液才能够挤压更充分。所述粉碎筋包括粉碎面4214a和背料面4215a,粉碎面顶端与背料面顶端交接处形成所述刃口4213a。所述粉碎面与本体内侧壁之间的角度大于背料面与本体内侧壁之间的角度,粉碎面不仅配合刃口粉碎物料,还对物料起到阻挡作用,防止物料随着螺旋打转,所述背料面与挤压筒内侧壁光滑连接,一方面使得粉碎筋根部牢固不易断裂,另一方面也方便粉碎筋根部的清洁。The squeezing barrel 4a includes an annular side wall provided with a crushing rib 421a that cooperates with the screw to squeeze the crushed material. The crushing rib is provided with a cutting edge 4213a on the side facing the screw rotation direction, and the cutting edge faces the screw The direction of rotation can cut the material driven by the spiral more quickly and efficiently, and the juice can be squeezed more fully under the cooperation of cutting and extrusion. The crushing rib includes a crushing surface 4214a and a backing surface 4215a, and the cutting edge 4213a is formed at the junction of the top of the crushing surface and the top of the backing surface. The angle between the crushing surface and the inner wall of the main body is greater than the angle between the backing surface and the inner wall of the main body. The crushing surface not only cooperates with the cutting edge to crush the material, but also blocks the material to prevent the material from rotating with the spiral. The backing surface is smoothly connected with the inner side wall of the extrusion cylinder, which makes the roots of the crushing ribs firm and not easy to break on the one hand, and also facilitates the cleaning of the roots of the crushing ribs.
具体地,所述粉碎筋包括粗粉碎筋4211a和细粉碎筋4212a,本实施例中,粗粉碎筋4211a和细粉碎筋4212a中都设置刃口,粗粉碎筋的顶端面高于细粉碎筋的顶端面,且粗粉碎筋凸出于挤压筒本体内壁的高度由上向下逐渐变小设置,相应地,螺旋与挤压筒本体内侧壁之间的粉碎间隙也 是由上向下逐渐变小设置,更利于细小颗粒物料中汁液的挤出。所述挤压筒本体下部设有周向间隔设置的开口411a,相邻开口之间形成凸起231a,所述凸起231a的内壁上设有研磨筋422a,具体地,所述研磨筋422a位于粗粉碎筋和细粉碎筋的下方,本实施例中,所述细粉碎筋分层设置,具体分为两层,上层周向均匀设置三个细粉碎筋,下层周向设置十二个细粉碎筋,至少两个细粉碎筋不等高设置,利于打破物料的规则运动,挤压出更多汁液。物料经过粗粉碎筋和细粉碎筋的粉碎和挤压,再经过研磨筋研磨,研磨筋设置在凸起上,经过研磨出的汁液立即从下过滤间隙流出,进一步提高出汁率,同时细碎料渣则从限位环内的出渣口经由出渣通道排出。Specifically, the crushing ribs include coarse crushing ribs 4211a and fine crushing ribs 4212a. In this embodiment, both the coarse crushing ribs 4211a and the fine crushing ribs 4212a are provided with cutting edges, and the top surface of the coarse crushing ribs is higher than that of the fine crushing ribs. The height of the top surface and the coarse crushing rib protruding from the inner wall of the extrusion cylinder body gradually decreases from top to bottom. Correspondingly, the crushing gap between the screw and the inner wall of the extrusion cylinder body also gradually decreases from top to bottom. The setting is more conducive to the squeeze out of the juice in the fine particle material. The lower part of the extrusion cylinder body is provided with circumferentially spaced openings 411a, and protrusions 231a are formed between adjacent openings. The inner wall of the protrusions 231a is provided with grinding ribs 422a. Specifically, the grinding ribs 422a are located Below the coarse crushing ribs and the fine crushing ribs, in this embodiment, the fine crushing ribs are arranged in layers, specifically divided into two layers, the upper layer is provided with three fine crushing ribs in the circumferential direction, and the lower layer is provided with twelve fine crushing ribs in the circumferential direction. Ribs, at least two finely crushed ribs are set at different heights, which is good for breaking the regular movement of materials and squeezing out more juice. The material is crushed and squeezed by coarse crushing ribs and fine crushing ribs, and then ground by grinding ribs. The grinding ribs are set on the protrusions. The ground juice immediately flows out from the lower filtering gap to further improve the juice yield and finely crush the residue. Then the slag outlet in the limit ring is discharged through the slag outlet channel.
可以理解的,所述下过滤间隙还可以设计为其他型式,挤压筒本体下端不设置开口,而是将本体环形侧壁下端插入所述限位环内,本体的外侧壁与限位环内侧壁之间形成所述下过滤间隙,在螺旋不断向下推进的作用下,源源不断的汁液先经过本体底端与限位环底端之间形成的间隙,再沿限位环内侧壁和本体外侧壁之间的下过滤间隙向上涌出,此时较重的料渣无法通过本体底端与限位环底端之间的间隙,即使少量料渣通过了也难以在重力作用下向上运动,相当于汁液经过了双重过滤,汁液纯度更高,口感更纯正,且汁液运行路径长,汁渣分离更加彻底,而本体依然非常好清洗。本体形侧壁与限位环之间的内外套设还避免了限位环局部变形,同时防止挤压筒本体底端局部开裂。It is understandable that the lower filtering gap can also be designed in other types. The lower end of the squeeze cylinder body is not provided with an opening, but the lower end of the annular side wall of the body is inserted into the stop ring. The outer side wall of the body and the inner side of the stop ring The lower filtering gap is formed between the walls. Under the action of the continuous downward advancement of the spiral, the continuous flow of juice first passes through the gap formed between the bottom end of the body and the bottom end of the limit ring, and then runs along the inner side wall of the limit ring and the body. The lower filtering gap between the outer side walls gushes upwards. At this time, the heavier slag cannot pass through the gap between the bottom end of the body and the bottom end of the limit ring. Even if a small amount of slag passes through, it is difficult to move upward under the action of gravity. It is equivalent to that the juice has been double-filtered, the juice purity is higher, the taste is more pure, and the juice running path is long, the juice residue separation is more thorough, and the body is still very easy to clean. The inner and outer casing between the body-shaped side wall and the limiting ring also avoids local deformation of the limiting ring and at the same time prevents local cracking at the bottom end of the extrusion cylinder body.
可以理解的,所述限位环与集汁腔分体式设置,限位环可拆卸的设置在集汁腔底壁上,限位环具体可以通过卡扣或螺纹或过渡配合等机械连接方式固定在集汁腔底壁上,方便用后的彻底清洗。It is understandable that the limit ring and the juice collection cavity are arranged separately, the limit ring is detachably arranged on the bottom wall of the juice collection cavity, and the limit ring can be fixed by mechanical connection methods such as snaps, threads, or transition fits. On the bottom wall of the juice chamber, it is convenient for thorough cleaning after use.
可以理解的,所述加强部还可以为设置在凸块外侧的加强肋,所述加强肋与所述凸块一体式制成,从而使得限位环的结构更加简单,相应的,下过滤间隙在竖直方向上的高度也更高,过滤面积更大,更利于汁液的快速过滤排出。It is understandable that the reinforcing portion may also be a reinforcing rib provided on the outer side of the protrusion, and the reinforcing rib is made integrally with the protrusion, so that the structure of the limit ring is simpler. Accordingly, the lower filter gap The height in the vertical direction is also higher, and the filtration area is larger, which is more conducive to the rapid filtration and discharge of juice.
可以理解的,所述上盖包括顶壁和侧壁,所述定位环还可以设置在所述顶壁上,或者部分设置在顶壁部分设置在侧壁上,定位环的形状也可以进行适应性改进,可以通过在定位环上设置凸点或环形台阶的方式,对本体上端面和/或上部外侧面进行更好的定位。It is understandable that the upper cover includes a top wall and a side wall, the positioning ring may also be arranged on the top wall, or partly arranged on the top wall and partly arranged on the side wall, and the shape of the positioning ring may also be adapted For improved performance, the upper end surface and/or upper outer surface of the main body can be better positioned by setting bumps or annular steps on the positioning ring.
可以理解的,所述定位凸块还可以采用上部和下部均与所述开口紧配的方式对挤压筒进行定位。或者,所述下定位结构即为所述开口和/或所述凸块,相当于每个凸块和开口的上部和/或下部均承担对挤压筒的定位功能,挤压筒下部受力均匀稳定,不易晃动。It is understandable that the positioning protrusion can also be used to position the squeeze cylinder in such a way that both the upper part and the lower part are tightly matched with the opening. Alternatively, the lower positioning structure is the opening and/or the protrusion, which is equivalent to each protrusion and the upper part and/or lower part of the opening assumes the function of positioning the extrusion cylinder, and the lower part of the extrusion cylinder is stressed Even and stable, not easy to shake.
可以理解的,相邻开口之间形成凸起,所述下定位结构包括设置在凸起和/或凸块侧壁上的定位凸筋,这样设置既不影响下过滤间隙值,同时还能够保证挤压筒的精准定位,所述定位凸筋可以设置两个或多个。It is understandable that protrusions are formed between adjacent openings, and the lower positioning structure includes positioning ribs arranged on the side walls of the protrusions and/or bumps, so that the setting does not affect the lower filter gap value, and at the same time can ensure For precise positioning of the extrusion cylinder, two or more positioning ribs can be provided.
可以理解的,所述限位环的环形壁还可以由间隔且周向设置的凸起围成。It can be understood that the annular wall of the limiting ring may also be surrounded by spaced and circumferentially arranged protrusions.
实施例二Example two
如图6所示,本实施例在实施例一的基础上,对所述挤压筒结构进行优化。As shown in FIG. 6, this embodiment optimizes the structure of the extrusion cylinder on the basis of the first embodiment.
本实施例中,所述挤压筒4a由上向下包括直筒段43a和锥筒段44a,所述挤压筒4a上部设有上过滤部,所述定位环至少部分的包覆在上过滤部外部,所述上过滤部包括多个上过滤缝隙413a,所述上过滤缝隙周向设置在所述直筒段43a上,方便对本体41a壁厚进行局部加厚设置,防止上过滤缝隙413a处发生开裂或变形,同时直筒段可以进一步扩大挤压筒4a内部空间,利于进料效率的提升。具体地,所述上过滤缝隙413a的宽度为W,0.3mm≤W≤5mm,这样设置使得刚被挤压出的大量汁液能够迅速通过上过滤缝隙排出,且块状物料无法通过上过滤缝隙。当W小于0.3mm时,大量汁液无法及时排出,而且上过滤缝隙过小,使用后难以清洗。当W大于5mm时,汁液从上过滤缝隙涌出的同时容易将固态物料带出,而且螺旋转动过程中,上过滤缝隙还容易卡料,影响物料的正常运行。具体地,挤压筒本体包括环形侧壁,环形侧壁上端设有多个栅条412a,相邻栅条之间形成所述上过滤缝隙413a,刚卷入螺旋的物料尤其像橙子、西瓜等软性水果,在螺杆3a与挤压筒本体上部配合的挤压粉碎空间内边挤出大量汁液,而物料形态则仍然呈大块状,尚未被粉碎成颗粒,因此,大量汁液瞬间从上过滤缝隙413a涌出并经由挤压筒本体与集汁腔2a之间的空间从岀汁口流出,一方面刚开始榨汁就有大量汁液从岀汁口流出,大大提高出汁效率,用户视觉体验好,而且充分缩短榨汁时间,另一方面,大量涌出的汁液含 渣率极低,在保证汁液口感纯度的同时,能够避免挤压粉碎间隙内堵塞或向上返料,还避免了大量汁液没有及时排出而是继续与料渣充分混合,从下过滤间隙过滤排出,此时汁液经过的路径长,挤出的汁液浓度偏高,且容易氧化。In this embodiment, the squeeze cylinder 4a includes a straight section 43a and a cone section 44a from top to bottom. The upper part of the squeeze cylinder 4a is provided with an upper filter part, and the positioning ring is at least partially covered on the upper filter. The upper filter portion includes a plurality of upper filter slits 413a, and the upper filter slits are circumferentially arranged on the straight cylinder section 43a to facilitate local thickening of the wall thickness of the body 41a and prevent the upper filter slits 413a Cracking or deformation occurs, and the straight section can further expand the internal space of the extrusion cylinder 4a, which is beneficial to the improvement of the feeding efficiency. Specifically, the width of the upper filter gap 413a is W, 0.3mm≤W≤5mm, so that the large amount of juice just squeezed out can be quickly discharged through the upper filter gap, and the bulk material cannot pass through the upper filter gap. When W is less than 0.3mm, a large amount of juice cannot be discharged in time, and the upper filter gap is too small, and it is difficult to clean after use. When W is greater than 5mm, the juice gushes out of the upper filter gap and it is easy to bring out the solid material. In the process of spiral rotation, the upper filter gap is also easy to jam, which affects the normal operation of the material. Specifically, the squeeze cylinder body includes a ring-shaped side wall. A plurality of grid bars 412a are provided at the upper end of the ring-shaped side wall. The upper filter gap 413a is formed between adjacent grid bars. The material that has just been drawn into the spiral is especially orange, watermelon, etc. For soft fruits, a large amount of juice is squeezed out in the squeezing and crushing space matched by the screw 3a and the upper part of the squeezing cylinder body, but the material is still in a large block shape and has not been crushed into particles. Therefore, a large amount of juice is instantly filtered from the top The gap 413a gushes out and flows from the juice outlet through the space between the squeeze cylinder body and the juice collection cavity 2a. On the one hand, a large amount of juice flows out of the juice outlet at the beginning of the juice extraction, which greatly improves the juice output efficiency and provides a good user visual experience. , And fully shorten the juice extraction time. On the other hand, the large amount of gushing juice has a very low residue content. While ensuring the purity of the juice taste, it can avoid blockage in the crushing gap or upward return of material, and avoid a large amount of juice. It is discharged in time but continues to be fully mixed with the slag, filtered and discharged from the lower filter gap. At this time, the path that the juice passes through is long, the concentration of the squeezed juice is high, and it is easy to oxidize.
所述上过滤缝隙413a周向分布在挤压筒4a的上部,所述上过滤缝隙的形状为U形,上过滤缝隙上端敞口设置,定位环至少部分的套设在上过滤缝隙外部,防止栅条412a悬空端向外发生变形,从而充分保证本体上部的强度。所述挤压筒4a的有效直径由上向下至少部分的变小设置,所述栅条纵向设置,相应的,所述上过滤缝隙竖直设置在挤压筒4a的上部。这样设置使得挤压筒内壁与螺旋之间的间隙随物料的形态发生适应性变化,更有利于汁液的充分挤出,而竖直设置的上过滤缝隙则使汁液有更多的流经路径和空间,避免汁液不能及时排出而与料渣混合。The upper filter gap 413a is circumferentially distributed on the upper part of the extrusion cylinder 4a, the shape of the upper filter gap is U-shaped, the upper end of the upper filter gap is open, and the positioning ring is at least partially sleeved outside the upper filter gap to prevent The free end of the grid bar 412a deforms outwards, thereby fully ensuring the strength of the upper part of the body. The effective diameter of the squeeze cylinder 4a is at least partially reduced from top to bottom, and the grid bars are arranged longitudinally. Correspondingly, the upper filter gap is vertically arranged on the upper part of the squeeze cylinder 4a. This arrangement makes the gap between the inner wall of the squeeze cylinder and the spiral adaptively change with the shape of the material, which is more conducive to the full extrusion of the juice, and the vertical upper filter gap allows the juice to have more flow paths and Space to prevent the juice from being discharged in time and mixing with the residue.
本实施例中,粗粉碎筋4211a由上过滤部顶端向下延伸至下过滤部顶端,且粗粉碎筋4211a的高度由上向下逐渐变小。细粉碎筋4212a设置在上过滤部和下过滤部之间,且细粉碎筋4212a的高度不高于所述粗粉碎筋4211a的高度,粗粉碎筋4211a上部主要承受剪切力,将物料剪切呈块状,同时在螺旋的初步挤压下挤出大量汁液并从上过滤缝隙排出,而细粉碎筋4212a承受的挤压力最大,且细粉碎筋4212a位置处不设置过滤部,从而加强挤压力,优化粉碎效果。In this embodiment, the coarse crushing rib 4211a extends downward from the top end of the upper filter portion to the top end of the lower filter portion, and the height of the coarse crushing rib 4211a gradually decreases from top to bottom. The fine crushing rib 4212a is arranged between the upper filter part and the lower filter part, and the height of the fine crushing rib 4212a is not higher than the height of the coarse crushing rib 4211a. The upper part of the coarse crushing rib 4211a mainly bears the shearing force to cut the material At the same time, a large amount of juice is squeezed out by the spiral and discharged from the upper filtering gap. The fine crushing rib 4212a bears the greatest squeezing force, and there is no filter part at the position of the fine crushing rib 4212a, thereby strengthening the extrusion Pressure to optimize the crushing effect.
本实施例中,所述筋条设置于环形侧壁上,至少部分筋条42a设置于上过滤缝隙和下过滤间隙之间,使得本体上不设置过滤缝隙和过滤间隙的位置承担主要挤压力,也即本体的中部与螺旋配合并承担主要挤压力,保证出汁效率的同时,大幅提升物料粉碎挤压效果,而且挤压筒使用寿命长。In this embodiment, the ribs are arranged on the annular side wall, and at least a part of the ribs 42a are arranged between the upper filter gap and the lower filter gap, so that the position where the filter gap and the filter gap are not provided on the body bear the main pressing force , That is, the middle part of the main body cooperates with the screw and assumes the main extrusion force, ensuring the efficiency of juice extraction, greatly improving the crushing and extrusion effect of the material, and the extrusion cylinder has a long service life.
可以理解的,所述上过滤缝隙的形状还可以为V形或椭圆形或具有圆角的矩形。It is understandable that the shape of the upper filtering slit may also be a V-shape or an ellipse or a rectangle with rounded corners.
本实施例其余结构与实施例一一致,此处不再赘述。The rest of the structure of this embodiment is consistent with the first embodiment, and will not be repeated here.
实施例三Example three
如图7所示,本实施例与实施例二的区别在于,所述下过滤间隙的结构不同。As shown in FIG. 7, the difference between this embodiment and the second embodiment is that the structure of the lower filter gap is different.
所述挤压筒4a的插接部包括周向间隔设置在挤压筒4a的下部的多个 凸起414a,相邻凸起之间形成所述下过滤间隙6a,所述集汁腔底壁上的配合部包括设置在所述凸起底端的定位凸台4141a,所述集汁腔底壁上周向设有与所述定位凸台4141a对应的定位凹槽24a,所述定位凸台插入所述定位凹槽内对挤压筒进行定位,这样设置相当于用定位凹槽替代了限位环,大大简化了集汁腔底壁结构,易于制造和产品降本。The plug-in portion of the squeeze cylinder 4a includes a plurality of protrusions 414a arranged at intervals in the circumferential direction at the lower part of the squeeze cylinder 4a, the lower filtering gap 6a is formed between adjacent protrusions, and the bottom wall of the juice chamber The matching portion on the upper includes a positioning boss 4141a provided at the bottom end of the protrusion, a positioning groove 24a corresponding to the positioning boss 4141a is provided circumferentially on the bottom wall of the juice collection chamber, and the positioning boss is inserted into the The squeeze cylinder is positioned in the positioning groove, which is equivalent to replacing the limit ring with the positioning groove, which greatly simplifies the structure of the bottom wall of the juice chamber, and is easy to manufacture and reduce product cost.
可以理解的,所述定位凸台还可以设置为定位卡勾,所述定位凹槽可以设置为定位卡槽结构。It is understandable that the positioning boss may also be configured as a positioning hook, and the positioning groove may be configured as a positioning hook structure.
本实施例其余结构与实施例二一致,此处不再赘述。The rest of the structure of this embodiment is consistent with the second embodiment, and will not be repeated here.
实施例四Example four
如图8所示,本实施例与实施例二的区别在于,所述下过滤间隙结构不同。As shown in FIG. 8, the difference between this embodiment and the second embodiment is that the structure of the lower filter gap is different.
具体地,所述挤压筒本体41a底端与限位环23a配合形成所述下过滤间隙6a,此时,挤压筒本体41a底端结构简单强度好,且无任何清洗死角,也更加方便本体底端在周向上安装到所述限位环23a上,而形成的下过滤间隙6a位于本体的最低位置处,能够最大限度的使得汁液向下从下过滤间隙6a挤出,避免汁液混入料渣中,有效提高了出汁率,而周向形成的下过滤间隙6a也能够满足下部汁液的排出速度要求,在保证本体强度的同时满足过滤要求。Specifically, the bottom end of the squeeze cylinder body 41a cooperates with the stop ring 23a to form the lower filtering gap 6a. At this time, the bottom end of the squeeze cylinder body 41a has a simple structure and good strength without any dead corners for cleaning, which is more convenient The bottom end of the body is mounted on the limiting ring 23a in the circumferential direction, and the formed lower filter gap 6a is located at the lowest position of the body, which can maximize the juice downward from the lower filter gap 6a to avoid mixing the juice. In the slag, the juice yield is effectively improved, and the lower filtration gap 6a formed in the circumferential direction can also meet the requirements of the lower juice discharge speed, and meet the filtration requirements while ensuring the strength of the body.
本实施例其余结构与实施例二一致,此处不再赘述。The rest of the structure of this embodiment is consistent with the second embodiment, and will not be repeated here.
实施例五Example five
如图9至图14所示,一种榨汁机的榨汁方法,其中的榨汁机是指采用物理压榨的方式产生果蔬汁液的家用榨汁机。如图9、图10所示,榨汁机包括内部设有电机11b的机座1b、连接在机座1b上的集汁腔2b、纵向设置在集汁腔2b内的螺杆3b、位于螺杆3b和集汁腔2b之间且上下开口的挤压筒4b,集汁腔2b上部开口处设置一个具有投料孔的上盖12b,螺杆3b包括表面设有螺旋的螺杆体31b和螺杆体31b内的螺杆轴32b,电机通过传动机构13b与螺杆轴32b相连接,从而可驱动螺杆3b转动。As shown in Figures 9 to 14, a juice extractor method, wherein the juice extractor refers to a household juice extractor that uses physical squeezing to produce fruit and vegetable juice. As shown in Figure 9 and Figure 10, the juice extractor includes a base 1b with a motor 11b inside, a juice collection cavity 2b connected to the base 1b, a screw 3b longitudinally arranged in the juice collection cavity 2b, and a screw 3b. The upper opening of the juice collection cavity 2b is provided with an upper cover 12b with a feeding hole. The screw 3b includes a screw body 31b with a spiral on the surface and a screw body 31b. For the screw shaft 32b, the motor is connected to the screw shaft 32b through the transmission mechanism 13b, so as to drive the screw 3b to rotate.
此外,螺杆体31b由上到下包括破碎段、挤压段、研磨段,螺旋的高度从上至下逐渐减小,从而使螺杆体31b与挤压筒4b之间的间隙从上至下逐渐减小,挤压筒4b的下部与集汁腔底部通过凹凸结构的插接配合形成下 过滤间隙26b,以便确保下过滤间隙26b具有合理的尺寸,从而对汁液形成良好的过滤效果,并且可使挤压筒4b的下端在轴向、周向上定位,避免挤压筒4b在榨汁时出现移位。当然,我们需要在集汁腔底部设置用于输出果汁的出汁口22b和用于排出果渣的出渣口21b,并且出汁口设置在挤压筒4b外侧的集汁腔底部,而出渣口21b的内端开口设置在挤压筒4b内侧的集汁腔底壁上。In addition, the screw body 31b includes a crushing section, an extrusion section, and a grinding section from top to bottom. The height of the screw gradually decreases from top to bottom, so that the gap between the screw body 31b and the extrusion barrel 4b gradually decreases from top to bottom. The lower part of the squeeze cylinder 4b and the bottom of the juice collection cavity form a lower filter gap 26b through a concave-convex structure to ensure that the lower filter gap 26b has a reasonable size, thereby forming a good filtering effect on the juice and allowing The lower end of the squeeze cylinder 4b is positioned in the axial and circumferential directions to avoid displacement of the squeeze cylinder 4b during juice extraction. Of course, we need to provide a juice outlet 22b for outputting juice and a residue outlet 21b for discharging pomace at the bottom of the juice collection cavity, and the juice outlet is set at the bottom of the juice collection cavity outside the squeeze cylinder 4b, and the residue outlet The inner end opening of 21b is arranged on the bottom wall of the juice collection cavity inside the squeeze cylinder 4b.
本发明的榨汁机的榨汁方法至少包括:The juice extraction method of the juice extractor of the present invention at least includes:
剪切步骤:螺杆转动,螺杆破碎段高度较高的螺旋将进入挤压筒的物料剪切破碎成小块的物料并生成汁液;Shearing step: the screw rotates, and the screw with the higher height of the screw crushing section shears and breaks the material entering the extrusion barrel into small pieces and generates juice;
挤压步骤:螺旋推送剪切后的物料在转动的同时向下移动至研磨段,由于螺杆体与挤压筒之间的间隙从上至下逐渐减小,物料在受到螺杆的螺旋与挤压筒内侧壁的挤压后出汁,汁液向下流动至集汁腔底部;Extrusion step: The material after the screw pushes and shears moves down to the grinding section while rotating. As the gap between the screw body and the extrusion barrel gradually decreases from top to bottom, the material is being screwed and extruded by the screw. After the inner wall of the cylinder is squeezed, juice will be produced, and the juice will flow down to the bottom of the juice collection cavity;
研磨过滤步骤:螺旋推送物料至挤压筒下部,研磨段对物料研磨形成果渣和汁液,汁液通过下过滤间隙向外流出进入出汁口,用户可用容器收集通过出汁口流出的汁液。Grinding and filtering step: screw the material to the lower part of the squeeze cylinder, the grinding section grinds the material to form pomace and juice, the juice flows out through the lower filter gap into the juice outlet, and the user can collect the juice flowing out through the juice outlet in a container.
需要说明的是,本实施例中的物料优选地指多汁的水果或蔬菜、或二者的组合,而汁液可以是果汁、蔬菜汁、或果蔬混合汁。此外,在榨汁之前,物料可先切成块状,并通过上盖的投料孔投进挤压筒内;或者将物料切成长条状投进挤压筒内,此时破碎段较高的螺旋形成类似切菜的效果将物料剪切破碎成小块的物料。优选地,破碎段的螺旋可尽量制成圆角较小的边缘,以便对物料形成一个类似“钝刀”的剪切破碎效果。It should be noted that the material in this embodiment preferably refers to juicy fruits or vegetables, or a combination of the two, and the juice can be fruit juice, vegetable juice, or mixed fruit and vegetable juice. In addition, before squeezing the juice, the material can be cut into pieces and thrown into the extrusion cylinder through the feeding hole of the upper cover; or the material can be cut into long strips and thrown into the extrusion cylinder. The spiral forms an effect similar to cutting vegetables and cuts the material into small pieces. Preferably, the spiral of the crushing section can be made into edges with smaller rounded corners as much as possible, so as to form a "blunt knife"-like shearing and crushing effect on the material.
另外,在研磨过滤步骤中,形成在集汁腔底部的果渣从挤压筒内的出渣口向外排出。由于投料、排渣等步骤属于本领域的现有技术,因此,本实施例中不做详细的描述。In addition, in the grinding and filtering step, the pomace formed at the bottom of the juice collection cavity is discharged from the pomace outlet in the squeeze cylinder. Since the steps of feeding, slagging, etc. belong to the prior art in the field, they will not be described in detail in this embodiment.
可以理解的是,由于研磨段的螺旋高度较低,当螺杆将物料推送到研磨段时,螺旋很难推动物料跟随螺杆同步转动,从而在物料与螺杆之间形成一个转动差,此时物料与研磨段的螺旋、挤压筒之间会形成相对摩擦,从而将物料充分磨碎形成果渣,并榨出汁液。由于研磨段的出汁主要不是依靠挤压产生的,因此,果渣不会形成很高的压力,从而不易堵塞下过滤间隙。特别是,我们可使研磨段与下过滤间隙在高度上相对应,这样,在 研磨段形成的汁液可通过下过滤间隙快速向外流出,而挤压段的物料不会堵塞下过滤间隙。It is understandable that due to the low screw height of the grinding section, when the screw pushes the material to the grinding section, it is difficult for the screw to push the material to rotate synchronously with the screw, thus forming a rotation difference between the material and the screw. Relative friction will be formed between the spiral and extruding cylinder of the grinding section, so that the material is fully pulverized to form pomace and the juice is squeezed out. Since the juice from the grinding section is not mainly produced by extrusion, the pomace will not form a high pressure, so it is not easy to block the lower filter gap. In particular, we can make the grinding section and the lower filter gap correspond in height, so that the juice formed in the grinding section can quickly flow out through the lower filter gap, and the material in the squeezing section will not block the lower filter gap.
也就是说,物料在挤压段受到挤压而形成果汁,并通过研磨段的下过滤间隙过滤后向外流出。物料在挤压筒内从上至下移动时有一个压力逐渐升高,然后适当地释放的过程,避免高压的物料挤入下过滤间隙而出现堵塞。That is to say, the material is squeezed in the squeezing section to form juice, which is filtered through the lower filter gap of the grinding section and then flows out. When the material moves from top to bottom in the squeeze cylinder, there is a process of gradually increasing the pressure, and then properly releasing it to avoid the high-pressure material squeezing into the lower filter gap and causing blockage.
作为一种优选方案,如图10、图11所示,我们可在挤压筒4b的下端设置若干在周向上均匀分布的配对齿槽41b,相应地,集汁腔底部设置围成一圈的下出汁齿25b,下出汁齿25b与对应的配对齿槽41b插接配合形成所述的下过滤间隙26b。可以理解的是,我们可通过设置并调节下出汁齿、配对齿槽的宽度尺寸,从而精确地控制下出汁齿两侧与配对齿槽之间的配合间隙,进而方便地控制下过滤间隙的尺寸。As a preferred solution, as shown in Figures 10 and 11, we can set a number of matching tooth grooves 41b evenly distributed in the circumferential direction at the lower end of the extrusion cylinder 4b. Correspondingly, the bottom of the juice collection cavity is provided with a circle The lower juice outlet tooth 25b, the lower juice outlet tooth 25b and the corresponding matching tooth groove 41b are inserted and cooperated to form the lower filtering gap 26b. It is understandable that we can precisely control the matching gap between the two sides of the lower juice tooth and the matching tooth groove by setting and adjusting the width of the lower juice tooth and the matching tooth groove, and thus conveniently control the size of the lower filter gap .
为便于挤压筒下端的定位,我们还可在挤压筒的下端设置至少一个定位齿槽,集汁腔底部则设有适配在定位齿槽内的下定位齿,从而可使挤压筒在周向上准确定位,进而有利于在下出汁齿和配对齿槽两侧形成均匀一致的下过滤间隙,确保下过滤间隙的过滤效果和出汁效率。In order to facilitate the positioning of the lower end of the squeeze cylinder, we can also provide at least one positioning tooth groove at the lower end of the squeeze cylinder, and the bottom of the juice chamber is provided with a lower positioning tooth that fits in the positioning tooth groove, so that the squeeze cylinder Accurate positioning in the circumferential direction will help to form a uniform lower filtering gap on both sides of the lower juice extraction tooth and the matching tooth groove, ensuring the filtering effect and juice extraction efficiency of the lower filtering gap.
优选地,我们可设置3个定位齿槽,并且3个定位齿槽在周向上均匀分布,相应地,集汁腔底部设置3个下定位齿,既有利于提高定位的可靠性,又有利于挤压筒的多个周向位置上的定位。Preferably, we can set 3 positioning tooth grooves, and the 3 positioning tooth grooves are evenly distributed in the circumferential direction. Correspondingly, 3 lower positioning teeth are arranged at the bottom of the juice chamber, which is not only helpful for improving the reliability of positioning, but also for Positioning of the squeeze cylinder in multiple circumferential positions.
特别地,我们可使定位齿槽的形状、尺寸与配对齿槽相同,而下定位齿的形状与下出汁齿相同,下出汁齿的宽度小于下定位齿的宽度。也就是说,我们可将其中3个配对齿槽作为定位齿槽,将3个下出汁齿的宽度变大,使其成为与配对齿槽定位配合的下定位齿。当配对齿槽与下定位齿配合时,该配对齿槽即成为定位齿槽。而下定位齿可以认为是与配对齿槽配合间隙较小的下出汁齿。这样,挤压筒可以方便地安装到挤压筒内,当配对齿槽和宽端较窄的下出汁齿形成插接配合时,即形成下过滤间隙;当配对齿槽和宽度较宽的下定位齿形成插接配合时,即起到对挤压筒的定位作用。In particular, we can make the shape and size of the positioning tooth groove the same as that of the matching tooth groove, and the shape of the lower positioning tooth is the same as that of the lower extraction tooth, and the width of the lower extraction tooth is smaller than the width of the lower positioning tooth. In other words, we can use three of the matching tooth slots as positioning tooth slots, and increase the width of the three lower juice teeth to make them become the lower positioning teeth matching the matching tooth slots. When the matching tooth groove is matched with the lower positioning tooth, the matching tooth groove becomes the positioning tooth groove. The lower positioning tooth can be considered as the lower squeezing tooth with a smaller matching gap with the matching tooth groove. In this way, the squeeze cylinder can be easily installed in the squeeze cylinder. When the matching tooth grooves and the lower end of the narrower juice teeth form a plug-in fit, the lower filtering gap is formed; when the matching tooth grooves and the lower width are wider When the positioning teeth form a plug-in fit, they play a role in positioning the extrusion cylinder.
进一步地,如图11、图12所示,我们还可在集汁腔2b的底壁设置一个圆形的加强环27b,下出汁齿则一体连接在加强环内侧壁上,从而使加 强环、下出汁齿与集汁腔底壁形成一体结构,从而可有效地增加下出汁齿在径向上的抗弯强度,避免其受到挤压时出现根部断裂的现象。当然,下定位齿同样一体地连接在加强环的内侧壁上。当我们将挤压筒安装到集汁腔内时,挤压筒的下端适配在加强环内,从而在挤压筒下端外侧壁与加强环内侧壁之间形成缓冲缝隙45b,并且使挤压筒下端实现中心定位;下出汁齿则插接在挤压筒下端的配对齿槽内,在形成下过滤间隙的同时,使挤压筒在周向上定位,并且下过滤间隙与缓冲缝隙相连通。Further, as shown in Figures 11 and 12, we can also provide a circular reinforcement ring 27b on the bottom wall of the juice collection cavity 2b, and the lower juice outlet teeth are integrally connected to the inner wall of the reinforcement ring, so that the reinforcement ring, The lower juice outlet teeth and the bottom wall of the juice collection cavity form an integral structure, which can effectively increase the bending strength of the lower juice outlet teeth in the radial direction and avoid the phenomenon of root fracture when they are squeezed. Of course, the lower positioning teeth are also integrally connected to the inner side wall of the reinforcement ring. When we install the squeeze cylinder into the juice collection cavity, the lower end of the squeeze cylinder fits in the reinforcement ring, so that a buffer gap 45b is formed between the outer side wall of the lower end of the squeeze cylinder and the inner side wall of the reinforcement ring, and the squeeze The lower end of the cylinder realizes the central positioning; the lower juice extraction teeth are inserted into the matching tooth grooves at the lower end of the squeeze cylinder to form the lower filter gap while positioning the squeeze cylinder in the circumferential direction, and the lower filter gap is connected with the buffer gap.
为此,本发明在研磨过滤步骤中还包括一个沉淀步骤:For this reason, the present invention also includes a precipitation step in the grinding filtration step:
集汁腔底部的汁液通过下过滤间隙过滤后进入缓冲缝隙内,由于加强环的阻挡作用,汁液无法直接流出,此时汁液的液面逐渐升高,当汁液的液面超过加强环的上边缘时,上部的汁液越过加强环的上边缘向外流出,而混合在汁液内的微量果渣则在自身重力的作用下沉淀在缓冲缝隙底部,进而有效地提升果汁的纯度和口感。The juice at the bottom of the juice collection cavity is filtered through the lower filter gap and then enters the buffer gap. Due to the blocking effect of the reinforcing ring, the juice cannot flow out directly. At this time, the level of the juice gradually rises. When the level of the juice exceeds the upper edge of the reinforcing ring At this time, the upper juice flows out over the upper edge of the reinforcing ring, and the trace pomace mixed in the juice settles on the bottom of the buffer gap under the action of its own gravity, thereby effectively improving the purity and taste of the juice.
更进一步地,下过滤间隙包括靠近螺杆的配合段251b和远离螺杆的释放段252b,并且释放段252b的间隙大于配合段251b的间隙。也就是说,下过滤间隙可以是在径向上呈内小外大的喇叭口形或阶梯形。相应地,研磨过滤步骤则包括:Furthermore, the lower filter gap includes a mating section 251b close to the screw and a releasing section 252b far from the screw, and the gap of the releasing section 252b is larger than the gap of the mating section 251b. In other words, the lower filtering gap may be a bell mouth shape or a stepped shape with a small inside and a large outside in the radial direction. Correspondingly, the grinding and filtering step includes:
过滤阶段:此时汁液通过配合段过滤后进入释放段,汁液内的果渣留存在挤压筒内,间隙较小的配合段可对混合有果渣的汁液进行有效的过滤;Filtration stage: At this time, the juice enters the release section after filtering through the matching section, the pomace in the juice remains in the squeeze cylinder, and the matching section with a small gap can effectively filter the juice mixed with pomace;
泄压阶段:汁液通过释放段向外流出,间隙较大的释放段对汁液的流动阻力大大降低,从而可提高单位时间内通过下过滤间隙流出汁液的流量和出汁效率。并且释放段汁液压力和流速会有所降低,有利于汁液在缓冲缝隙内有效地沉淀出果渣。Pressure relief stage: The juice flows out through the release section, and the flow resistance of the release section with a larger gap to the juice is greatly reduced, thereby improving the flow rate and juice output efficiency of the juice out of the lower filter gap per unit time. In addition, the pressure and flow rate of the juice in the release section will be reduced, which is beneficial for the juice to effectively precipitate the pomace in the buffer gap.
为了改善研磨效果,本发明在挤压筒的下端内侧壁或下出汁齿内侧壁上设置沿轴向延伸的研磨筋42b,并且研磨筋的轴向长度与研磨段的高度相对应。In order to improve the grinding effect, the present invention is provided with an axially extending grinding rib 42b on the inner side wall of the lower end of the squeeze cylinder or the inner side wall of the lower juice extraction tooth, and the axial length of the grinding rib corresponds to the height of the grinding section.
这样,在研磨过滤步骤中,当物料被螺杆推送到与研磨段对应的挤压筒下部时,轴向设置的研磨筋对转动的物料形成充分的研磨作用,使物料快速地磨细,从而生成汁液和细碎的果渣,并且在研磨段形成的汁液可通过下过滤间隙快速向外流出。In this way, in the grinding and filtering step, when the material is pushed by the screw to the lower part of the extrusion barrel corresponding to the grinding section, the axially arranged grinding ribs form a sufficient grinding effect on the rotating material, so that the material can be quickly ground to produce Juice and finely crushed pomace, and the juice formed in the grinding section can quickly flow out through the lower filter gap.
如图13所示,作为优选,本实施例中的挤压筒的上部包括出汁区43b,在出汁区43b设置若干并排布置且沿轴向延伸的上过滤缝隙44b,所述榨汁方法还包括剪切步骤和挤压步骤之间的一次上过滤步骤:As shown in Fig. 13, as a preference, the upper part of the squeeze cylinder in this embodiment includes a juice outlet area 43b, and a plurality of upper filtering slits 44b arranged side by side and extending in the axial direction are provided in the juice outlet area 43b. The juice extraction method further includes An upper filtering step between the cutting step and the extrusion step:
物料在剪切步骤中被螺旋剪切形成的一部分汁液直接通过上过滤缝隙向外流出,来不及流出的另一部分汁液则沿挤压筒内侧壁向下流动。A part of the juice formed by the spiral shear of the material in the shearing step directly flows out through the upper filter gap, and the other part of the juice that is too late to flow out flows down the inner wall of the squeeze cylinder.
也就是说,上过滤缝隙的高度以及轴向的长度与螺杆的破碎段相对应,从而确保汁液以最短的路径向外流出,以尽量提高出汁速度。由于剪切步骤中的物料基本是以小块的形态存在的,因此,此时的汁液中果渣或细小物料的含量极少,特别是,破碎段的汁液和物料不会形成很高的压力,因此,此时的汁液是沿着挤压筒的内侧壁“流”出上过滤缝隙的,而混合在汁液中少量的细小物料则会在重力的作用下跟随其余的汁液向下流动,进而可确保果汁的纯度。而轴向设置的上过滤缝隙则可增加上过滤缝隙的总面积,使汁液在从上至下的流动过程中有充分的机会向外流出。In other words, the height of the upper filter gap and the axial length correspond to the crushing section of the screw, so as to ensure that the juice flows out in the shortest path to maximize the juice output speed. Since the materials in the shearing step basically exist in the form of small pieces, the content of pomace or fine materials in the juice at this time is extremely small, especially, the juice and materials in the crushing section will not form a high pressure Therefore, the juice at this time "flows" out of the upper filtering gap along the inner wall of the squeeze cylinder, and a small amount of fine materials mixed in the juice will follow the rest of the juice to flow down under the action of gravity, and then Can ensure the purity of the juice. The axially arranged upper filtering gap can increase the total area of the upper filtering gap, so that the juice has a sufficient opportunity to flow out during the flow from top to bottom.
可以理解的是,由于螺杆体与挤压筒之间的间隙从上至下逐渐减小,因此,当物料在破碎段从上向下逐渐移动时,除了会受到螺旋的剪切以外,还会受到一定的挤压而形成少量的细碎状物料,并且物料越往下移动,细碎状的物料会越多。It can be understood that because the gap between the screw body and the extrusion barrel gradually decreases from top to bottom, when the material gradually moves from top to bottom in the crushing section, it will not only be sheared by the spiral, but also It is squeezed to form a small amount of finely divided material, and the more the material moves downward, the more finely divided material will be.
优选地,我们可使上过滤缝隙的宽度从上至下逐渐减小设置。这样,剪切步骤最初形成的比较清纯的汁液可迅速通过宽度较宽的上过滤缝隙上部向外流出,在确保汁液纯度的前提下,有利于提高出汁速度。而下移后的物料形成的汁液中混合的细碎物料会逐渐增多,此时,宽度较窄的上过滤缝隙下部可对汁液形成有效的过滤,进而确保汁液的纯度和良好的口感。Preferably, we can gradually reduce the width of the upper filter gap from top to bottom. In this way, the relatively pure juice initially formed in the shearing step can quickly flow out through the upper part of the wider upper filter gap, which is beneficial to increase the juice output speed under the premise of ensuring the purity of the juice. The mixed fine materials in the juice formed by the materials moved down will gradually increase. At this time, the lower part of the upper filtering slit with a narrow width can effectively filter the juice, thereby ensuring the purity and good taste of the juice.
可以理解的是,开始榨汁时,物料所含有的汁液较多,此时,剪切、挤压、研磨所形成的汁液会较多。也就是说,在整个榨汁过程中,单位时间的出汁量是会逐渐变少的。It is understandable that when starting to squeeze the juice, the material contains more juice. At this time, more juice will be formed by shearing, squeezing, and grinding. In other words, during the entire juice extraction process, the amount of juice per unit time will gradually decrease.
进一步地,本发明在研磨过滤步骤后还包括二次上过滤步骤:Further, the present invention further includes a secondary filtering step after the grinding and filtering step:
当产生的汁液的量远大于一次上过滤步骤、研磨过滤步骤中通过上过滤缝隙、下过滤间隙向外流出的量时,部分来不及通过下过滤间隙向外流出的汁液会在集汁腔底部积聚,积聚在集汁腔底部的部分汁液液面上升并向上涌,然后通过上过滤缝隙过滤后向外流出,一方面可提高出汁速度, 另一方面可有效地避免上涌的汁液越过挤压筒上边缘而直接进入集汁腔内,从而使上过滤缝隙和相应的二次上过滤步骤起到了一个类似“溢流阀”的溢流作用。When the amount of juice produced is much greater than the amount of juice that flows out through the upper filter gap and the lower filter gap in one upper filtration step, grinding filtration step, part of the juice that is too late to flow out through the lower filter gap will accumulate at the bottom of the juice collection cavity , The part of the juice accumulated at the bottom of the juice chamber rises and surges upward, and then flows out after being filtered through the upper filter gap. On the one hand, it can increase the juice output speed, and on the other hand, it can effectively prevent the upwelling juice from crossing the squeeze cylinder The upper edge directly enters the juice collection cavity, so that the upper filter gap and the corresponding secondary upper filter step play an overflow function similar to an "overflow valve".
更进一步地,如图14所示,我们可使上过滤缝隙在螺杆的径向上倾斜设置,也就是说,上过滤缝隙的侧面偏离径向并相对径向形成一个夹角。具体地,上过滤缝隙的侧面在径向上由外至内向着螺杆榨汁时的转动方向前侧倾斜。这样,一次上过滤步骤包括:Furthermore, as shown in Fig. 14, we can make the upper filter gap be inclined in the radial direction of the screw, that is, the side surface of the upper filter gap deviates from the radial direction and forms an angle with respect to the radial direction. Specifically, the side surface of the upper filtering slit is inclined from the outside to the inside in the radial direction toward the front side of the rotation direction of the screw during juice extraction. In this way, the filtering steps include:
出汁阶段:剪切形成的一部分汁液通过倾斜的上过滤缝隙向外流出;Juice output stage: a part of the juice formed by shearing flows out through the inclined upper filter gap;
阻挡阶段:沿挤压筒内侧壁移动的物料受到上过滤缝隙中在螺杆转动方向前侧的一个侧壁形成的向内的作用力,并向下移动到挤压段。Blocking stage: The material moving along the inner side wall of the squeeze cylinder is subjected to an inward force formed by a side wall of the upper filter gap on the front side of the screw rotation direction, and moves down to the squeezing section.
需要说明的是,榨汁时,螺杆表面的某一点是从后侧转动至前侧的,并且上过滤缝隙中在螺杆转动方向前侧的一个侧壁是迎着被螺杆推动转动的物料的。It should be noted that when squeezing juice, a certain point on the surface of the screw rotates from the rear side to the front side, and a side wall of the upper filter gap in the front side of the screw rotation direction faces the material pushed by the screw.
此外,物料在破碎段被剪切破碎成块状以及少量的细微颗粒,块状的物料不会从上过滤缝隙处向外挤出,只有细微颗粒才有可能通过上过滤缝隙向外挤出。In addition, the material is sheared and broken into lumps and a small amount of fine particles in the crushing section. The lumpy materials will not be squeezed out from the upper filter gap, only the fine particles can be squeezed out through the upper filter gap.
当螺杆带动块状、细微颗粒状的物料转动,并且细微颗粒状物料移动至上过滤缝隙处时,上过滤缝隙中在螺杆转动方向前侧的侧壁会对物料形成一个向内倾斜的作用力,该作用力形成一个径向地向内的分力,从而抵抗螺杆对细微颗粒所施加的径向向外的挤压力,进而有效地阻止物料通过上过滤缝隙向外挤出。When the screw drives the block and fine granular materials to rotate and the fine granular materials move to the upper filter gap, the side wall of the upper filter gap in the front side of the screw rotation direction will form an inwardly inclined force on the material. The force forms a radially inward component, which resists the radially outward squeezing force exerted by the screw on the fine particles, thereby effectively preventing the material from being squeezed out through the upper filter gap.
以上所述者,仅为本发明的较佳实施例而已,并非用来限定本发明的实施范围,即凡依本发明所作的均等变化与修饰,皆为本发明权利要求范围所涵盖,这里不再一一举例。The above are only preferred embodiments of the present invention, and are not used to limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made according to the present invention are covered by the scope of the claims of the present invention. Give another example.

Claims (16)

  1. 一种立式螺杆挤压榨汁机,包括机座,设置于机座上的集汁腔,纵向设置于集汁腔内的螺杆,盖合于集汁腔上方的上盖,集汁腔设有岀汁口和出渣口,所述机座内设有电机,螺杆包括螺杆轴和螺杆体,螺杆体上设有螺旋,其特征在于,所述螺杆外部还套设有挤压筒,所述挤压筒相对于集汁腔可拆卸设置,所述挤压筒包括上下开口的筒状本体,所述集汁腔的底壁设有限位环,所述挤压筒下部与限位环插接配合并形成下过滤间隙。A vertical screw extrusion juice extractor includes a base, a juice collecting cavity arranged on the base, a screw longitudinally arranged in the juice collecting cavity, and a cover on the upper cover of the juice collecting cavity. There is a juice outlet and a slag outlet, the machine base is equipped with a motor, the screw includes a screw shaft and a screw body, and the screw body is provided with a screw, characterized in that the screw is also sleeved with an extrusion barrel, so The squeeze cylinder is detachably arranged relative to the juice collection cavity, the squeeze cylinder includes a cylindrical body with upper and lower openings, the bottom wall of the juice collection cavity is provided with a limit ring, and the lower part of the squeeze cylinder is inserted into the limit ring. Fit and form the lower filter gap.
  2. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于,所述挤压筒下部周向间隔设置有开口,所述限位环上周向间隔设有与所述开口配合的凸块,所述凸块伸入所述开口内从而形成所述下过滤间隙。The vertical screw extrusion juice extractor according to claim 1, wherein the lower part of the squeeze cylinder is provided with openings at a circumferential interval, and the limit ring is provided at a circumferential interval with the openings. A matching protrusion, the protrusion extends into the opening to form the lower filter gap.
  3. 根据权利要求2所述的一种立式螺杆挤压榨汁机,其特征在于,所述下过滤间隙包括所述凸块的侧壁和所述开口的侧壁之间形成的间隙。The vertical screw extrusion juice extractor according to claim 2, wherein the lower filtering gap includes a gap formed between the side wall of the protrusion and the side wall of the opening.
  4. 根据权利要求2所述的一种立式螺杆挤压榨汁机,其特征在于,所述限位环包括环形壁,所述下过滤间隙至少部分的位于所述环形壁内。The vertical screw extrusion juice extractor according to claim 2, wherein the limiting ring comprises an annular wall, and the lower filter gap is at least partially located in the annular wall.
  5. 根据权利要求4所述的一种立式螺杆挤压榨汁机,其特征在于,所述凸块周向固定设置在所述环形壁内,限位环上还设有对挤压筒下部定位的定位结构。The vertical screw extrusion juice extractor according to claim 4, characterized in that the protrusions are circumferentially fixedly arranged in the annular wall, and the limit ring is also provided for positioning the lower part of the extrusion cylinder The positioning structure.
  6. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于,所述挤压筒的侧壁下部插入所述限位环内,所述下过滤间隙包括所述挤压筒的外侧壁和所述限位环的内侧壁之间形成的间隙。The vertical screw extrusion juice extractor according to claim 1, wherein the lower part of the side wall of the extrusion barrel is inserted into the limit ring, and the lower filter gap includes the extrusion barrel The gap formed between the outer side wall of the retaining ring and the inner side wall of the limit ring.
  7. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于,所述筒状本体上端设有上过滤缝隙,所述筒状本体包括环形侧壁,环形侧壁上端设有多个栅条,相邻栅条之间形成所述上过滤缝隙。The vertical screw extrusion juicer according to claim 1, wherein the upper end of the cylindrical body is provided with an upper filter gap, the cylindrical body includes an annular side wall, and the upper end of the annular side wall is provided with A plurality of grid bars, the upper filtering gap is formed between adjacent grid bars.
  8. 根据权利要求7所述的一种立式螺杆挤压榨汁机,其特征在于,所述筒状本体上还设有与螺杆配合挤压物料的筋条,所述筋条设置于环形侧壁上,至少部分筋条设置于上过滤缝隙和下过滤间隙之间。The vertical screw extrusion juice extractor according to claim 7, wherein the cylindrical body is further provided with ribs that cooperate with the screw to extrude materials, and the ribs are arranged on the annular side wall On the upper side, at least part of the ribs are arranged between the upper filter gap and the lower filter gap.
  9. 根据权利要求7所述的一种立式螺杆挤压榨汁机,其特征在于,所述挤压筒的有效直径由上向下至少部分的变小设置,所述上过滤缝隙竖直设置在挤压筒上部。The vertical screw extrusion juice extractor according to claim 7, wherein the effective diameter of the squeeze cylinder is set at least partially from top to bottom, and the upper filter gap is vertically set at Squeeze the upper part of the barrel.
  10. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于, 所述筒状本体的内侧壁上设有与螺杆配合挤压粉碎物料的粉碎筋,所述粉碎筋迎着螺杆旋转方向一侧设有刃口。The vertical screw extrusion juice extractor according to claim 1, wherein the inner side wall of the cylindrical body is provided with crushing ribs that cooperate with the screw to extrude crushed materials, and the crushing ribs face A blade is provided on one side of the screw rotation direction.
  11. 根据权利要求10所述的一种立式螺杆挤压榨汁机,其特征在于,所述粉碎筋包括粗粉碎筋和细粉碎筋,粗粉碎筋的顶端面高于细粉碎筋的顶端面,且粗粉碎筋凸出于所述筒状本体内壁的高度由上向下逐渐变小设置。The vertical screw extrusion juice extractor according to claim 10, wherein the crushed ribs comprise coarse crushed ribs and fine crushed ribs, and the top surface of the coarse crushed ribs is higher than that of the fine crushed ribs. And the height of the coarse crushing rib protruding from the inner wall of the cylindrical body gradually decreases from top to bottom.
  12. 根据权利要求10所述的一种立式螺杆挤压榨汁机,其特征在于,所述挤压筒下部设有周向间隔设置的开口,相邻开口之间形成凸起,所述凸起的内壁上设有研磨筋,所述研磨筋位于粉碎筋的下方。The vertical screw extrusion juice extractor according to claim 10, wherein the lower part of the squeeze cylinder is provided with circumferentially spaced openings, and protrusions are formed between adjacent openings. Grinding ribs are arranged on the inner wall, and the grinding ribs are located below the crushing ribs.
  13. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于,所述上盖设有对挤压筒上端定位的定位环,定位环至少部分的套设在所述筒状本体外部。The vertical screw extrusion juice extractor according to claim 1, wherein the upper cover is provided with a positioning ring for positioning the upper end of the extrusion cylinder, and the positioning ring is at least partially sleeved on the cylinder. Outside the body.
  14. 根据权利要求1所述的一种立式螺杆挤压榨汁机,其特征在于,所述限位环与集汁腔一体设置,所述出渣口位于限位环内。The vertical screw extrusion juice extractor according to claim 1, wherein the limiting ring and the juice collecting cavity are integrally provided, and the residue outlet is located in the limiting ring.
  15. 根据权利要求7所述的一种立式螺杆挤压榨汁机,其特征在于,所述上过滤缝隙的宽度为W,0.3mm≤W≤5mm,所述下过滤间隙的动态间隙为I,0.2mm≤I≤1.5mm。The vertical screw extrusion juice extractor according to claim 7, wherein the width of the upper filter gap is W, 0.3mm≤W≤5mm, and the dynamic gap of the lower filter gap is I, 0.2mm≤I≤1.5mm.
  16. 根据权利要求5所述的一种立式螺杆挤压榨汁机,其特征在于,所述定位结构包括定位凸块,所述凸块中至少有一个为定位凸块,所述定位凸块插入所述开口并对挤压筒进行防转定位。The vertical screw extrusion juicer according to claim 5, wherein the positioning structure comprises a positioning protrusion, at least one of the protrusions is a positioning protrusion, and the positioning protrusion is inserted The opening and anti-rotation positioning of the squeeze cylinder.
PCT/CN2019/121243 2019-03-12 2019-11-27 Vertical juicer having pressing screw WO2020181835A1 (en)

Applications Claiming Priority (4)

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CN201910182797.4A CN111214093B (en) 2019-03-12 2019-03-12 Vertical screw extrusion juicer capable of quickly discharging juice
CN201910182797.4 2019-03-12
CN201910614389.1A CN112205847B (en) 2019-07-09 2019-07-09 Juicing method of juicer
CN201910614389.1 2019-07-09

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Citations (8)

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CN202515359U (en) * 2012-02-22 2012-11-07 美的集团有限公司 Easily wash juice extractor
CN202760963U (en) * 2012-08-17 2013-03-06 杭州九阳小家电有限公司 Easy-washing squeezing type juicer
KR101311997B1 (en) * 2012-09-05 2013-09-27 (주)현대가전업 Screw connecting structure of juice extractor
CN207640108U (en) * 2017-06-08 2018-07-24 九阳股份有限公司 One kind being convenient for clean juice extractor
CN208192723U (en) * 2018-03-09 2018-12-07 九阳股份有限公司 A kind of juice extractor that filter effect is good
CN208318927U (en) * 2017-08-04 2019-01-04 九阳股份有限公司 The vertical screw of a kind of safety and easy cleaning squeezes juice extractor
CN208404079U (en) * 2017-11-03 2019-01-22 九阳股份有限公司 A kind of easy-to-dismount screw extrusion type juicer

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101697857A (en) * 2009-10-29 2010-04-28 九阳股份有限公司 Easy cleaning extrusion type juicer
CN202515359U (en) * 2012-02-22 2012-11-07 美的集团有限公司 Easily wash juice extractor
CN202760963U (en) * 2012-08-17 2013-03-06 杭州九阳小家电有限公司 Easy-washing squeezing type juicer
KR101311997B1 (en) * 2012-09-05 2013-09-27 (주)현대가전업 Screw connecting structure of juice extractor
CN207640108U (en) * 2017-06-08 2018-07-24 九阳股份有限公司 One kind being convenient for clean juice extractor
CN208318927U (en) * 2017-08-04 2019-01-04 九阳股份有限公司 The vertical screw of a kind of safety and easy cleaning squeezes juice extractor
CN208404079U (en) * 2017-11-03 2019-01-22 九阳股份有限公司 A kind of easy-to-dismount screw extrusion type juicer
CN208192723U (en) * 2018-03-09 2018-12-07 九阳股份有限公司 A kind of juice extractor that filter effect is good

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