WO2020175270A1 - Printer, printing method, for-printing media, method for manufacturing foamed printed article, and inkjet printing device - Google Patents

Printer, printing method, for-printing media, method for manufacturing foamed printed article, and inkjet printing device Download PDF

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Publication number
WO2020175270A1
WO2020175270A1 PCT/JP2020/006511 JP2020006511W WO2020175270A1 WO 2020175270 A1 WO2020175270 A1 WO 2020175270A1 JP 2020006511 W JP2020006511 W JP 2020006511W WO 2020175270 A1 WO2020175270 A1 WO 2020175270A1
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WO
WIPO (PCT)
Prior art keywords
ink
foaming
image
printing
printed
Prior art date
Application number
PCT/JP2020/006511
Other languages
French (fr)
Japanese (ja)
Inventor
佳美 山田
礼果 横道
Original Assignee
株式会社ミマキエンジニアリング
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2019037042A external-priority patent/JP2020138498A/en
Priority claimed from JP2019036712A external-priority patent/JP2020138481A/en
Application filed by 株式会社ミマキエンジニアリング filed Critical 株式会社ミマキエンジニアリング
Publication of WO2020175270A1 publication Critical patent/WO2020175270A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/01Ink jet
    • B41J2/21Ink jet for multi-colour printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/36Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/50Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52Macromolecular coatings

Definitions

  • Printer printing method, printing medium, method for producing expandable printed matter, and inkjet printing apparatus
  • the present invention relates to a printer such as an inkjet printer, a printing method using the inkjet printer, a printing medium, a method for producing a foamed printed matter, and an inkjet printing apparatus.
  • a foamed product (wallpaper or the like) in which irregularities due to foaming are formed is known.
  • Japanese Patent Application No. 20 1 8 — 2 1 7 2 4 7 discloses that a foaming media containing a foaming layer containing a chemical foaming agent and a base material, a foaming suppression ink and a colored ink.
  • a method for producing a foamed product in which a desired uneven pattern and an image are formed by printing and after foaming the foamed medium is disclosed.
  • a sheet having an uneven pattern on the surface of a foamed sheet is widely used as a cushion floor or wall paper.
  • a chemical embossing method prepares a foaming sheet in which a resin is mixed with a chemical foaming agent that foams by heat, applies a foaming inhibitor only to specific areas of the foaming sheet to suppress foaming, and then the sheet.
  • Foam suppressor is applied by gravure printing, orally screen printing! ⁇ , flexo stamp! ⁇ , Inkjet printing is used.
  • the density of the image printed in the foamed area will be lower than the density of the image printed in the non-foamed area (for example, reflection density). I found that it would be lightened.
  • the above Patent Document 1 does not consider such lightening.
  • the color of the image printed in the first area that is foamed and the second area that is not foamed than the first area may be different after the foaming although they are originally the same. Can occur.
  • the present invention has been made in order to solve the above problems, and it is possible to obtain an image printed in a first area that foams and a second area that does not foam more than the first area. It is an object of the present invention to provide a printer and a printing method that reduce the difference in color after foaming even though the color is originally the same.
  • Japanese Patent Application No. 20 18-2 1 7 2 4 7 discloses that a foaming inhibitor is added to a foamable printing medium including a foam layer made of a thermoplastic resin containing a chemical foaming agent and a substrate.
  • a method for producing a foamed product on which a desired uneven pattern and an image are formed by ink-jet printing a solvent-based anti-foaming ink and a solvent-based colored ink, and then foaming the printing medium. is disclosed.
  • the bubbling suppression ink and the coloring ink are printed on the printing medium by inkjet printing, in order to perform the printing efficiently, the bubbling suppression ink and the coloring ink are ejected at the same time. It is preferable to print (for example, the foaming suppression ink and the coloring ink are printed together by a serial ink jet printer every main scanning).
  • the foaming suppressing area for printing the foaming suppressing ink for forming the concave portion and the foaming suppressing ink are not printed.
  • the color is different from the non-foam suppression area, ⁇ 2020/175 270 3 (: 170? 2020/006511
  • the inventors of the present invention have found that the difference in the coloring of the colored ink in the foam suppression region and the foam non-suppression region is contained in the thermoplastic resin of the foam layer of the printing medium. However, it was found that this was caused by the fact that the wettability of the printing surface deteriorated by protruding on the printing surface of the printing medium.
  • the foam suppression ink layer 153 composed of the foam suppression ink cancels the deterioration of the wettability of the surface of the printing medium 150.
  • the colored ink droplets that make up 5 4 spread more wet than the colored ink droplets that make up the image 1 5 5 that is printed in the non-foaming suppression area. For example, bleeding and beading (adjacent ink droplets) Binding).
  • the present invention provides a printing medium, a method for producing a foamed printed matter, and an inkjet printing apparatus capable of printing the foaming suppression region in a suitable color.
  • the porpose is to do.
  • the printer according to the first aspect of the present invention is
  • An ink ejecting unit that ejects colored ink onto the foamed medium while moving relative to the foamed medium before foaming
  • a controller that prints the image on the foamed medium by moving the ink ejecting unit relative to the foamed medium and ejecting the colored ink based on image data representing an image
  • a first part that foams and a second part that does not foam more than the first part are set,
  • the controller controls the first image to be printed on the first portion of the image and the second image to be printed on the second portion to be closer to the same color after foaming of the foamed medium than before foaming.
  • the amount of the colored ink ejected when printing one image is made different from the amount of the colored ink ejected when printing the second image.
  • the first portion that foams and the first portion that does not foam than the first portion.
  • prevention includes prevention).
  • the image data indicates a discharge amount of the colored ink for each pixel of the image, and the controller is
  • the colored ink is ejected to the ink ejecting portion at the ejection amount indicated by the image data
  • the image data indicates the ejection amount of each pixel of the first image
  • the second image Changing at least one of the discharge amount of each pixel of, and causing the color ink to be discharged to the ink discharge portion with the changed discharge amount, ⁇ 2020/175 270 5 units (: 170? 2020/006511
  • the changed discharge amount is the density of the color of the first image actually printed after the foaming of the foaming media and the color density of the second image actually printed after foaming of the foaming media. and concentration, and a discharge amount closer to the _ than when not performing the change,
  • the first portion that foams and the first portion that does not foam than the first portion.
  • the first portion after foaming has a sloped edge
  • the controller outputs image data representing an image of a portion printed on the edge portion of the first image to an image having more voids in which the colored ink is not ejected than the image or a portion printed on the edge portion. Change to image data that represents a lighter color image than
  • the change in surface area due to foaming is larger at the edge portion than at the upper surface, and the lightening becomes noticeable.
  • the cause of lightening is that the ink layer representing the image (the layer of colored ink fixed after printing) is cracked and the background (color of foamed media, etc., which is basically a white background)
  • the inventor of the present application has found that the color affects the color of the image. That is, the remarkable lightening means that cracks are noticeable.
  • cracks can be made inconspicuous by an image with many voids or an image with a light color (because voids that expose the base are formed before foaming, or because the color is light before foaming). , It is possible to improve the appearance of the foamed product after foaming.
  • the printing method according to the second aspect of the present invention is
  • the foamed medium includes a first portion to be foamed; More foam than the first part ⁇ 2020/175 270 6 boxes (: 170? 2020/006511
  • the first image printed on the first portion of the image and the second image printed on the second portion are closer to the same color after foaming of the foamed media than before foaming,
  • the ejection amount of the colored ink when printing the first image is made different from the ejection amount of the colored ink when printing the second image.
  • the first portion that foams and the first portion that does not foam than the first portion.
  • the image data indicates a discharge amount of the colored ink for each pixel of the image, and in the printing step,
  • the ejection amount of each pixel of the first image indicated by the image data and the second image Changing at least one of the discharge amount of each pixel of, and causing the color ink to be discharged to the ink discharge portion with the changed discharge amount
  • the changed discharge amount is the density of the color of the first image actually printed after the foaming of the foaming media and the color density of the second image actually printed after foaming of the foaming media. and concentration, and a discharge amount closer to the _ than when not performing the change,
  • the printing medium according to the first aspect of the present invention is
  • a foam layer containing a first thermoplastic resin containing a chemical foaming agent and a plasticizer ⁇ 2020/175 270 7 ⁇ (: 170? 2020/006511
  • the ink receiving layer includes a void-type ink receiving layer containing inorganic fine particles and a binder,
  • the binder is a second thermoplastic resin having the ability to prevent migration of the plasticizer to the surface of the ink receiving layer.
  • the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
  • a foam suppressing ink containing a foam suppressing agent for suppressing foaming in the foam layer and a non-aqueous solvent is printed at a first print density in a foam suppressing area in the ink receiving layer,
  • a colored ink containing a colorant and a non-aqueous solvent is printed in the foaming suppression region at a second print density, the color of the foaming suppression region is a first color
  • the ink receiving layer has the ability to absorb the foaming suppression ink and the colored ink to the extent that no difference is visually recognized between the first color and the second color.
  • the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
  • the color difference between the first color and the second color is 3 or less
  • the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
  • a method for producing an expandable printed matter according to a second aspect of the present invention is ⁇ 2020/175 270 8 ⁇ (: 170? 2020 /006511
  • the foam suppressing region contains a foam suppressing agent which suppresses foaming in the foam layer, in a foam suppressing region.
  • a first printing step in which a foam-suppressing ink containing an aqueous solvent is ink-jet printed, and the foam-suppressing ink is not printed in a foam-non-suppressing area other than the foam-suppressing area.
  • a second printing step In order to change the print density for printing the colored ink in the foam suppression region and the foam non-suppression region, a second printing step,
  • the foaming suppression area and the other area can be printed in the same color.
  • An ink jet printing apparatus is
  • a printing medium having a foaming layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer, and a foaming agent containing a foaming inhibitor for suppressing foaming in the foaming layer and a non-aqueous solvent.
  • the first print head that ejects the suppression ink by the inkjet method,
  • a second print head for ejecting a colored ink containing a colorant and a non-aqueous solvent onto the printing medium by an ink jet method
  • a foam suppression region where the foam suppression ink is printed and a foam non-suppression region where the foam suppression ink is not printed are set.
  • a control unit that changes the print density at which the color ink is printed in the foam suppression region and the foam non-suppression region is set.
  • the colors of the images printed in the first area that is foamed and the second area that is not foamed than the first area are different after foaming, although they are originally the same. It is possible to provide a printer and a printing method that reduce the occurrence of the occurrence.
  • FIG. 1 A configuration diagram of a printer according to an embodiment of the present invention.
  • FIG. 3 A plan view of the foamed media after the image has been printed and foamed.
  • FIG. 7 Image diagram showing the overlap between the image in Fig. 5 (white part) and the image in Fig. 6.
  • FIG. 8 A diagram illustrating composition of layer images in a correction process.
  • FIG. 9 A cross-sectional view of the foamed media after image printing and foaming.
  • FIG. 10 is a schematic diagram of a printing medium 60 according to the first embodiment of the present invention. (3) Shows the state before the foam suppression ink and the colored ink, () shows the state after the printing of the foam suppression ink and the colored ink, and ( ⁇ ) shows the state after the foam.
  • FIG. 11 A schematic view of a printing medium 70 used in a second embodiment of the present invention. (3) Shows the state before the foam suppression ink and the colored ink, () shows the state after printing the foam suppression ink and the colored ink, and ( ⁇ ) shows the state after foaming.
  • FIG. 12 A schematic view of a conventional foaming printing medium 150.
  • ( 3 ) Shows the state before the foam suppression ink and the colored ink, () shows the state after printing the foam suppression ink and the colored ink, and ( ⁇ ) shows the state after the foaming.
  • FIG. 13 A graph showing reflection densities when a foaming suppression ink and a yellow ink are printed on a foamable printing medium having no ink receiving layer.
  • the graph which shows the reflection density when the yellow ink is printed.
  • the printer 100 is an ink jet printer, and as shown in FIG. 1, includes an ink jet head 110, a drive mechanism 120, and a controller 130. Note that the printer 100 may be another type of printer.
  • the ink jet head (ink ejection unit) 110 ejects ink supplied from an ink supply mechanism (not shown) to the sheet-shaped foaming media 1 0 (Fig. 2).
  • an ink supply mechanism not shown
  • known ones can be used, and therefore detailed description of the structure will be omitted.
  • the foamed medium 10 includes a base material 11 and a foamed layer 12.
  • the base material 11 supports the foam layer 12.
  • Examples of the base material 11 include paper-made cloth and non-woven cloth-made cloth.
  • the foam layer 12 is a layer that is expandable by foaming.
  • the foam layer 12 is based on a thermoplastic resin, and a chemical foaming agent that generates gas due to thermal decomposition or the like due to heating is dispersed in the thermoplastic resin.
  • a chemical foaming agent such as azodicarboamide and the like are preferable.
  • the foam layer 12 further includes a foaming aid (such as zinc oxide) that promotes foaming of the chemical foaming agent and lowers the foaming start temperature. Since the image is printed, the foam layer 12 is formed in white here.
  • the ink that can be ejected from the ink jet head 110 includes foamed media.
  • foaming control ink transparent ink
  • a colored ink such as ⁇ IV! ⁇ to print a color image on the foaming medium 10.
  • a foaming suppressing ink that penetrates into the foaming layer 12 and chemically suppresses foaming is adopted.
  • a foam-suppressing ink is applied to a region of the foam layer 12 which is not desired to be foamed.
  • the foam suppression For example, 1,2,3-benzotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]benzotriazole, 1_[N,N-bis(2-ethylhexyl)aminomethyl]methyl
  • It contains chemical foaming inhibitors such as benzotriazole compounds such as benzotriazole.
  • a non-aqueous solvent is used as the solvent in the foam suppression ink.
  • the non-aqueous solvent is a solvent other than water, and examples thereof include volatile organic compounds (VOC).
  • the coloring ink there is used a coloring ink that causes no problem even when used in the area of the foaming layer 12 onto which the foaming suppressing ink is ejected.
  • a coloring ink that causes no problem even when used in the area of the foaming layer 12 onto which the foaming suppressing ink is ejected.
  • four types of colored inks C (cyan)-M (magenta), Y (yellow), and K (black), are used.
  • Each color ink is preferably a non-aqueous pigment ink, particularly preferably a solvent ink.
  • Solvent inks include solvent ink SS21 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd., solvent ink BS4 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd., etc. Is mentioned.
  • the drive mechanism 120 is configured to include a mechanism for moving the ink jet head 110 in the main scanning direction and a mechanism for moving the foamed medium 10 in the sub scanning direction.
  • the drive mechanism 120 may be a mechanism that moves the ink jet head 110 in the main scanning direction and the sub scanning direction.
  • a well-known drive mechanism can be used as the drive mechanism 120, and thus detailed description of the structure is omitted.
  • the controller 1 30 is a CPU (Central Processing Unit), a graphic processor.
  • RAM Random Access Memory
  • the controller 130 controls the entire printer 100 (in particular, the inkjet head 110, the operation of the drive mechanism 120, etc.), and prints on the foamed medium 10.
  • the controller 1300 can communicate with an external host computer or the like, and the controller 1300 receives emboss data and image data from the host computer or the like.
  • the emboss data is data that specifies the shape of the convex portion (emboss shape) that is desired to be formed by foaming, and is the data that specifies whether or not to discharge the foaming control ink for each pixel.
  • the bubbling control ink is a bubbling suppression ink
  • ejection is designated for the pixels outside the convex region
  • non-ejection is designated for the pixels inside the convex region.
  • the image data is data representing an image to be printed on the foamed medium 10, and is also the ejection amount of each colored ink for each pixel of the image (also the print density, which is the density of the colored ink per pixel. , Which is expressed as a percentage with the maximum dischargeable amount being 100%).
  • the ejection amount includes the size of the color ink droplets, or the number of color ink droplets ejected per pixel.
  • the image data includes pixel data that specifies each of a plurality of pixels, and data that specifies the ejection amount of each of the color inks of 1/1/1, which is associated with each pixel data.
  • the number of rows and the number of columns of pixels of the embossed data are the same as the number of rows and the number of columns of pixels of the image data, and the former pixels and the latter pixels have a one-to-one correspondence.
  • Corresponding pixels are set at the same position on the foamed media 10.
  • the controller 130 controls the drive mechanism 120 and controls the ink jet head.
  • the controller 1300 controls the ink jet head 1100 synchronously with this movement, and the ink jet head 1110 outputs data that specifies that foaming control ink is to be ejected from each pixel of the emboss data.
  • the ink for controlling foaming is ejected from the ink jet head 110. Further, the controller 1300 controls the ink jet head 1100 each time the ink jet head 110 moves to the pixel position of the image data, and the ejection amount corresponding to the pixel position of the image data. The colored ink is ejected at (when the ejection amount is 0, the colored ink is not ejected).
  • the image data and the emboss data may be created as one image data and supplied to the controller 130.
  • controller 130 compares the embossed data with the image data and appropriately corrects the ejection amount designated by the image data. The processing will be described later.
  • the printer 100 may include an operation unit that receives an operation from the user, a display unit that displays an operation screen, and the like.
  • FIG. 3 shows the foam media 10 (foam product) after image printing and foaming.
  • the foaming medium 10 is set with a square frame-shaped first part 1 0 (the part corresponding to the edge of the image) and a second part 1 0, which is the other part, when seen in a plan view.
  • first part 108 shall be foamed.
  • the part printed on the first part 108 is the first image 1 and the remaining part is the second image 2.
  • the controller 1300 performs the following correction processing by executing the program stored in the storage device by the II etc. of the controller 1300.
  • the ejection amount of the image data is corrected by the correction process.
  • the controller 130 starts the correction process shown in FIG.
  • the controller 130 separates the image data into embossed data and image data and performs the following processing.
  • the emboss data is, for example, data representing an image in which pixels that eject the bubbling control ink are black and pixels that do not eject the bubbling control ink are white.
  • Image 0 represented by the emboss data is shown in FIG.
  • Image 0 has the same shape as the surface of the foamed media 10.
  • the image 0 represented by the emboss data is a square frame-shaped white image 0 1 and the other black images (in Fig. 5, black is represented by hatching) image 0 2, Consists of.
  • the white image 0 1 corresponds to the first portion 10 which is the foamed area of the foamed medium 10.
  • the black image 0 2 corresponds to the second part, 10m. Therefore, the foaming control ink (here, the foaming suppression ink) is applied to the non-foaming area of the foaming medium 10.
  • the image data is data representing an image, but here, the image data is input to the controller 130 as image data representing a layer image having the same shape as the image 0.
  • Figure 6 shows the layer image [3 ⁇ 4.
  • the layer image consists of the image located in the center and the margin area 1 other than the image.
  • the margin area 1 is an area where the colored ink is not ejected.
  • the ejection amount of the colored ink corresponding to each pixel in the blank area 1 is “0”.
  • the controller 1330 uses the image ⁇ represented by the embossed data and the layer image 8 represented by the image data based on the white image ⁇ 1 of the image ⁇ and the layer image [3 ⁇ 4
  • the image data representing the layer image 3 (image having the same shape as the layer image) including the image 3 1 representing the overlapping part is generated as shown in FIG. Yes (step 3 1).
  • the image data is the ejection amount of each colored ink for each pixel of the layer image 3 (here, the maximum ejection amount that can be ejected is 1 ⁇ 2020/175 270 15 ⁇ (: 170? 2020/006511
  • the ejection amount of the pixels in the portion other than the image 31 in the layer image 3 (the portion in which the image 0 and the image do not overlap) is 0.
  • the discharge amount designated by the image data of the image 31 portion of the image data representing the layer image 3 will be described.
  • the inventor of the present application when the image is printed on the foamed medium and then the foamed medium is foamed, and when an image of the same color is printed in the foamed region and the non-foamed region, the image is printed in the foamed region
  • the image that is printed has a lower density (for example, the reflection density) than the image that is printed in the non-foamed area, that is, it is lightened.
  • the inventor of the present application has investigated the cause of this, and in the image printed in the foamed area, the ink layer representing the image is cracked due to expansion due to foaming, and the color of the foamed area (white here) is visible I found that. Then, the inventor of the present application has found that the density of the image to be printed in the foamed region to be foamed thereafter is increased in advance by the amount of the decrease in the density.
  • the layer image 3 is an image for increasing the density of the image, and the ejection amount specified by the image data representing the layer image 3 is the ejection amount corresponding to the increase in the density.
  • the discharge amount specified by the image data supplied to the controller 1300 (1 to 100%, but a high value such as 100% is usually Is not used.), and a discharge amount threshold corresponding to the above-mentioned increase amount
  • a table (the table is prepared, for example, for each type of colored ink) is prepared.
  • the relationship between the discharge amount and the discharge amount limit may be determined by experiments. For example, multiple images with different discharge amounts are printed on the foamed media (sample) that has not been foamed, on each of the foamed area that is to be foamed and the non-foamed area that is not to be foamed.
  • the plurality of images on the non-foamed region are compared with each other (the comparison may be performed, for example, by reflection density or the like). If there is an image with the same color (or an image with a color that is acceptable to be the same, and the colors are similar), the discharge amount at the time of printing the image on the non-foamed area in the image with the same color is the discharge amount.
  • the table is created by taking the value obtained by subtracting the discharge amount (the discharge amount) when printing the image on the non-foamed region from the discharge amount when the image on the foamed region of the image is printed as the discharge amount To do.
  • the controller 1300 obtains the discharge amount corresponding to one pixel of the pixels of the portion corresponding to the image 3 1 in the layer image among the image data representing the layer image. Based on the acquired discharge amount, the controller 130 refers to the table and acquires the discharge amount corresponding to the discharge amount that matches the discharge amount. The controller 130 uses the ejection amount threshold acquired above as the ejection amount of the pixel corresponding to the one pixel in the image data representing the layer image 3. The controller 130 performs such a process for each pixel of the portion corresponding to the image 31 and for each type of colored ink. In this way, the image data of the layer image 3 with the ejection amount of each pixel of the image 31 as the ejection amount obtained from the table is obtained.
  • the controller 1300 synthesizes the layer image and the layer image 3 by combining the image data representing the layer image and the image data representing the layer image 3 as shown in Fig. 8.
  • Image data representing a layer image page in which and are combined is generated (step 32).
  • the ejection amounts of the corresponding pixels are added together.
  • the layer image has an image, and the first image 1 of the images is darker than the second image 2 (same as the image color of the layer image) (the ejection amount increases by 1 minute for image 3). Image). In this way, the color depth of the image is corrected. Will be corrected).
  • the controller 130 controls the ink jet head 110 based on the emboss data and causes the ink jet head 110 to eject the bubbling suppression ink.
  • foaming is suppressed only in the second part 10 of the foamed media 10 other than the first part 10 (foaming area).
  • Foam control ink is applied.
  • the controller 130 controls the ink jet head 110 based on the image data representing the layer image page (according to the ejection amount of each pixel of the image data), Use the inkjet head 110 to print the image of the layer image (corrected image) on the foamed media 10.
  • the color of the first image 1 is darker than the color of the second image 2 (the two colors are the same without correction).
  • the foamed medium 10 after printing is heated to foam the foamed layer 12.
  • the foam control ink causes only the first portion 108 of the foam layer 12 to foam and rise. Due to this swelling, the first image 1 on the first part 108 is dimmed as described above (the density is reduced), but the above-mentioned correction before printing causes the dimming (density reduction) to occur. 1st image only for minutes? Since 1 is darkened, the color of the first image 1 after foaming becomes lighter and approaches that of the second image 2 (the second image 2 is not affected by foaming and the color does not change). The image printed on the final foamed media 10 after foaming looks similar or close in color, as shown in FIG.
  • the present invention is not limited to the embodiment described above.
  • the above embodiment can be modified as appropriate.
  • the ejection amount of ink may be specified by the above relational expression, and the image data of the layer image 3 may be generated.
  • the darkening (correction process) may be performed before being supplied to the printer 100 (for example, it may be performed by a host computer or the like).
  • the image data may be generated in anticipation of the lightening (for example, when the image is created by the image software, the first image 1 should be darker than the intended color). .. In this way, the image data may already represent the image in which the color of the first image 1 is darker than the color of the second image 2 when it is supplied to the printer 100.
  • the first image 1, which is lightened by foaming is darkened.
  • the second image 2 is originally colored because the first image 1 is lightened by foaming.
  • the image (layer image) may be lightened. The darker the density of the first image 1, the greater the degree of lightening of the first image 1. Therefore, it is more efficient to lighten the second image 2.
  • An ink receiving layer or the like that reduces ink bleeding or the like may be provided on the foam layer 12.
  • Figure 9 shows the cross-section of the first part, such as 10 after foaming.
  • the convex portion 12 has an upper surface and an inclined surface. Compared with before foaming, the surface area of the convex portion 12 is larger on the slope than on the upper surface. Therefore, in the first image 1 (the ink layer representing the first image 1), the images 1 2 and 1 3 (inks) on the slope of the convex 1 2 8 are more than on the image 1 1 on the upper surface of the convex 1 2 8.
  • the layer) is more prone to the above-mentioned cracks, and the cracks are likely to be larger and more conspicuous.
  • the edge of the image 3 1 of the layer image 3 (the range is obtained in advance by experiments, etc.) is changed to a stippled image (dot pattern image) or halftone image. Good.
  • the colored ink ejects the image of the part printed on the edge. ⁇ 2020/175 270 19 ⁇ (: 170? 2020 /006511
  • the cracks can be made inconspicuous by changing to an image with many pixels (voids) that are not exposed (light voids) (Because voids that expose the base are formed before foaming, or before foaming. Because the color is light).
  • the first image 1 is an image with voids such as pointillism with the first ink having good coloring
  • 2 Image 2 is a solid-painted image with the second ink, which has a lower degree of color development than the first ink
  • the first and second images 1 and 2 after foaming have the same or similar color depth. You may do so.
  • the entire image to be printed only the part of the image to be printed that is printed on the foamed part, or the entire image of the same color including the image that is printed on the foamed part of the image to be printed, has voids such as dots.
  • a certain image may be provided to prevent the cracks. According to these, it is possible to prevent the occurrence of cracks and prevent the lightening.
  • the foam layer 12 may include a thermoplastic resin as a base, and thermally expandable microcapsules dispersed in the thermoplastic resin.
  • the heat-expandable microcapsule includes a thermoplastic resin microcapsule and a volatile solvent (liquid hydrocarbon or the like) enclosed in the microcapsule.
  • the foam layer 12 rises when the volatile solvent is volatilized by heating and the heat-expandable microcapsules expand. In this way, the foam layer 12 foams, and the surface rises due to foaming.
  • the foaming control ink should be an ink containing an absorber that absorbs electromagnetic waves and generates heat (for example, the ability to absorb near infrared rays-such as Bon Black), and apply it to the part to be foamed (see the embossed pattern above). Black and white are reversed).
  • the foaming medium 10 is irradiated with the electromagnetic wave and the like, and only the part coated with the foaming control ink is heated to enable partial foaming.
  • the emboss data may specify the ejection amount of the foaming control ink. in this case ⁇ 2020/175 270 20 units (: 170? 2020/006511
  • the degree of darkening may be different according to the discharge amount (that is, the degree of foaming).
  • a printing medium 60 according to the first embodiment of the present invention will be described with reference to the drawings.
  • the print media 60 is a foamable media that foams and thickens when heated.
  • the printing medium 60 includes a foam layer 61 and an ink receiving layer 62 formed on the foam layer 61.
  • the shape of the printing medium 60 is arbitrary as long as ink jet printing is possible, and may be, for example, a sheet shape, a mouth shape, or any three-dimensional shape.
  • the foam layer 61 is a layer of the first thermoplastic resin containing a chemical foaming agent and a plasticizer. When heated above a predetermined temperature (hereinafter also referred to as foaming temperature), the foamed layer 61 expands with a gas generated by thermal decomposition of a chemical foaming agent described later, and becomes thicker than before heating. This is also expressed as "foaming" of the foam layer 61.
  • the shape of the foam layer 61 is arbitrary as long as it matches the desired shape of the printing medium 60, and may be, for example, a sheet shape, a mouth shape, or any three-dimensional shape. ..
  • the chemical foaming agent is not particularly limited as long as it is a substance that chemically generates a gas and decomposes when heated to a temperature higher than the foaming temperature.
  • Azo compounds such as; 1 ⁇ 1, 1 ⁇ 1, Nitroso compounds such as dinitrosopentamethylenetetramine (0), 4,4'-oxybis (benzenesulfonyl hydrazide), diphenyl sulfone 3, 3'age Hydrazine derivatives such as sulfonyl hydrazides;!
  • -Semicarbazide compounds such as toluenesulfonyl semicarbazide; organic thermal decomposition type foaming agents such as trihydrazino triazine; bicarbonates such as sodium hydrogen carbonate and ammonium hydrogen carbonate; carbonates such as sodium carbonate and ammonium carbonate; ammonium nitrite and the like
  • examples include inorganic pyrolyzable foaming agents such as nitrites and hydrogen compounds. These chemical foaming agents may be used alone or in combination of two or more kinds.
  • azodicarbonamide decomposes at about 230 ° C to generate nitrogen gas, carbon dioxide gas, carbon dioxide gas, and the like.
  • an organic thermal decomposition type foaming agent is preferable, an azo compound is more preferable, azodicarbonamide, 1 ⁇ 1, 1 ⁇ 1'-dinitrosopentamethylene tetramine, or 4, 4 '-Oxybis(benzenesulfonyl hydrazide) is particularly preferred.
  • the foam layer 61 may further contain a foaming aid.
  • the foaming aid is not particularly limited as long as it promotes the foaming reaction of the chemical foaming agent, but more specifically, it is preferably a catalyst that lowers the decomposition temperature of the chemical foaming agent, and a metal-containing metal-based agent. More preferred are the foaming assistants.
  • the foaming aid is a metal-based foaming aid, the chelating agent described below can be used to easily adjust the foaming property of the chemical foaming agent.
  • Examples of the foaming aid include organic metal compounds such as zinc compounds and barium compounds or inorganic metal compounds, organic acids, urea, and derivatives thereof. Among them, organic metal compounds or inorganic metal compounds are preferable, and zinc compounds and barium compounds are preferable.
  • organometallic compound or the inorganic metallic compound of the zinc compound include zinc oxide (Zn o) and zinc stearate.
  • organic acid include boric acid, oxalic acid, succinic acid, and adipic acid.
  • the decomposition temperature of the chemical foaming agent decreases from about 240° ⁇ to about 150° ⁇ .
  • foaming aids may be used alone or in combination of two or more.
  • zinc stearate and zinc oxide can be used in combination.
  • the foaming aid is a metal compound such as an organometallic compound or an inorganic metal compound
  • the effect as a foaming aid is nullified by a foaming inhibitor described later chelating the foaming aid. It is possible to suppress the foaming only in a specific area of the printing medium 60 and form the concave portion relatively.
  • the first thermoplastic resin expands with the gas generated by the thermal decomposition of the chemical foaming agent when heated above the foaming temperature, and at room temperature (15 to 25 ° ⁇ ), it is at least thicker than before heating. Any thermoplastic resin can be adopted as long as it can be maintained.
  • the first thermoplastic resin include thermoplastic resins such as soft vinyl chloride resin, acrylic resin, urethane resin, polyolefin, and ethylene-vinyl acetate copolymer, and particularly soft vinyl chloride resin. ..
  • the first thermoplastic resin is preferably one that dissolves in the foam suppression ink.
  • a vinyl chloride resin that is a main component of a soft vinyl chloride resin a polymer obtained by homopolymerizing a vinyl chloride monomer, a polymer obtained by copolymerizing a vinyl chloride monomer with another monomer, and a modification thereof The body is included.
  • plasticizer for the first thermoplastic resin dioctyl phthalate, diisononyl phthalate, diisodecyl phthalate, dibutyl phthalate, and other phthalic acid esters; dioctyl adipate, adipic acid such as diisononyl adipate, etc. Acid ester; trimellitic acid ester such as trioctyl trimethylate isononyl phthalate and the like.
  • the first thermoplastic resin of the foam layer 61 may be blended with other additives.
  • Other additives include fillers, flame retardants, plasticizers, heat resistance stabilizers, weather resistance stabilizers, pigments and dyes.
  • the ink receiving layer 62 is a void-type ink receiving layer containing inorganic fine particles and a binder that binds them.
  • the ink receiving layer 62 is a space between the inorganic fine particles bonded by the binder and absorbs the foaming suppression ink and the coloring ink described later. As a result, bleeding of these inks printed on the ink receiving layer 62 is suppressed. Further, in the foam suppression ink (FIGS. 1 () and ( ⁇ )) absorbed in the ink receiving layer 62, the foam suppression ink layer 6 3) penetrates to the back surface and comes into contact with the foam layer 61.
  • the inorganic fine particles are fine particles made of an inorganic material.
  • the inorganic material is not particularly limited, and examples thereof include light calcium carbonate, heavy calcium carbonate, magnesium carbonate, kaolin, titanium dioxide, zinc oxide, zinc hydroxide, calcium silicate, magnesium silicate, synthetic silica, alumina, aluminum. Mina hydrate, fine particles of magnesium hydroxide and the like can be mentioned. These inorganic fine particles may be used alone or in combination of two or more kinds. As the inorganic material, synthetic silica, alumina, or alumina hydrate is particularly preferable.
  • the particle size of the inorganic fine particles is arbitrary as long as it can form voids that absorb ink.
  • the average secondary particle size of the inorganic fine particles is preferably 500 nm or less, More preferably, it is 300 n.
  • the particle size can be measured by a centrifugal sedimentation method, a laser diffraction scattering method, or the like.
  • the binder is an arbitrary thermoplastic resin (second thermoplastic resin) that can dissolve or swell in the foam suppression ink described later, but prevents migration of the plasticizer from the foam layer 61 to the surface of the ink receiving layer 62.
  • “preventing” means not only completely preventing migration of the plasticizer from the foam layer 61 to the surface of the ink receiving layer 62, but also adversely affecting the ink absorbing ability of the ink receiving layer 62. It also includes that the plasticizer migrates from the foaming layer 61 to the surface of the ink receiving layer 62 only in such a small amount that does not give
  • the ability of the second thermoplastic resin to prevent migration of the plasticizer depends on the plasticity of the second thermoplastic resin. ⁇ 2020/175 270 24 ⁇ (: 170? 2020 /006511
  • the second thermoplastic resin is not dissolved or swelled by the plasticizer contained in the first thermoplastic resin of the foamed layer 61, or substantially not dissolved or swelled.
  • a second thermoplastic resin include resins such as urethane resins, acrylic resins, polyolefin resins, and silicone resins, which are not dissolved or swelled by the plasticizer or are not substantially dissolved or swelled by the plasticizer.
  • the plasticizer is a phthalate such as dioctyl phthalate, diisononyl phthalate, isodecyl phthalate, and dibutyl phthalate
  • polyethylene terephthalate, polyethylene, polypropylene or the like can be used as the second thermoplastic resin.
  • the binder may be mixed with other additives.
  • Other additives include colorants, surfactants, thickeners, optical brighteners and the like.
  • the ink absorption capacity of the ink receiving layer 62 is as follows: (3) The bubbling suppression ink described below is printed at the first printing density in the bubbling suppression region in the ink receiving layer 62, and the coloring ink described below is the second printing density. If the color of the foaming suppression area is printed in the first color (color of image 64 in Fig. 1 ( ⁇ )) when it is printed in the foaming suppression area, the colored ink foams in the second printing density. When the color of the foam suppression area is the second color (the color of image 65 in Figure 1 ( ⁇ )) when it is printed in the suppression area and the foam suppression ink is not printed in the foam suppression area, It is preferable that the color is adjusted so high that no difference is visually recognized between the first color and the second color.
  • the printing of the foaming-suppressing ink and the printing of the coloring ink for the first color are arbitrary, and may be performed at the same time.
  • the "printing density” means the amount of ink printed per unit area.
  • the ink absorption capacity of the ink receiving layer 62 can be controlled by a known method, for example, by controlling the particle size of the inorganic fine particles, the ratio of the inorganic fine particles to the binder, the thickness of the ink receiving layer 62, and the like. .. In particular, to prevent migration of plasticizer in the ink receiving layer 62 ⁇ 2020/175 270 25 ⁇ (: 170? 2020 /006511
  • the capacity is basically determined by the type of the second thermoplastic resin used in the ink receiving layer 62, the ink absorbing capacity of the ink receiving layer 6 2 and the plastic transfer prevention capacity of the ink receiving layer 62 are independent. It is possible to control it.
  • the first print density of the foam suppressing ink described above is determined based on the print density of the foam suppressing ink that is assumed for the printing medium 60.
  • the first printing density is preferably set to be equal to or lower than the saturated printing density at which the degree of suppressing the foaming of the foam layer 61 does not change even if the foam suppressing ink is further printed.
  • the second print density of the above-described colored ink is determined based on the print density of the colored ink assumed on the printing medium 60.
  • the second print density is preferably set to be equal to or lower than the saturated print density at which the appearance of the color of the foam layer 61 does not change even if the colored ink is printed further (that is, the color looks the same).
  • the comparison between the first color and the second color may be performed by visual observation, or may be performed by numerically determining the two colors with a colorimeter and obtaining the color difference.
  • a colorimeter a spectrophotometric densitometer (Fluorescence spectral densitometer Rho 5, manufactured by Konica Minolta) can be used.
  • the color difference can be calculated by using the color difference formula: I I 1 9 7 6 1_ * 3 * 13 *.
  • the ink absorption capacity of the ink receiving layer 6 2 can be calculated as follows.
  • This color difference is preferably 3 or less.
  • the ink absorption capacity of the ink receiving layer 62 is described above for each of a plurality of combinations of one or more foam-suppressing inks and one or more colored inks that the printing medium 60 supports. May be prepared as follows.
  • the ink receiving layer 62 can be provided on the foaming layer 61 in the same manner as the conventional ink receiving layer except that the binder of the ink receiving layer 62 is selected.
  • the ink receiving layer 6 2 may be formed by applying a coating liquid containing the components that form the ink receiving layer 6 2 to the foam layer 6 1 and drying it, or by separately forming the ink receiving layer 62.
  • Various known methods can be used, such as the method of transferring to 6 1. Preferred ⁇ 2020/175 270 26 ⁇ (: 170? 2020 /006511
  • the new method is coating.
  • the coating method include a mouth coating method, a slide bead method, a force ten method, an extrusion method, an air knife method, and a rod bar coating method.
  • the printing medium 60 may further include a base material formed on the surface of the foam layer 61 on the side where the ink receiving layer 62 is not formed.
  • the substrate increases the strength of the printing medium by supporting the foamed layer 61 directly or indirectly laminated on the surface thereof.
  • the base material holds the first thermoplastic resin of the foamed layer 61 that has been melted and softened when the printing medium 60 is heated and foamed.
  • examples of the base material include backing paper and non-woven fabric.
  • the foam-suppressing ink consists of a foam-suppressing agent that lowers the thermal resolution of the foaming layer 61 and a foam-suppressing agent that melts (if the foam-suppressing agent is a solid, the foam-suppressing agent is dissolved, and if the foam-suppressing agent is a liquid, the foam-suppressing agent is a foam-suppressing agent. And a solvent capable of moving the foaming inhibitor to the foamed layer 61, and an ink for ink jet printing.
  • the foaming inhibitor is not particularly limited as long as it reduces the thermal resolution of the foamed layer 61.
  • the foamable resin composition contains a chemical foaming agent and a foaming aid, and the foaming aid consists of a metal catalyst, the foaming inhibitor chelates (catalyzes) the catalyst metal.
  • the catalyst function can be lowered.
  • foaming inhibitors include chelating agents.
  • the chelating agent is not particularly limited as long as it can chelate (coordinate) the catalyst metal.
  • Chelating agents include glycolic acid, lactic acid, malic acid, tartar ⁇ 2020/175 270 27 ⁇ (: 170? 2020 /006511
  • Acids such as citric acid and their salts, ethylenediaminetetraacetic acid (N0-8), ditrilotriacetic acid (1 ⁇ 1-8), diethylenetriaminepentaacetic acid (0-8), hydroxyethylenediaminetriacetic acid (1 to 1 0 8), Glycol ether diamine tetraacetic acid (0 to 0 8), Triethylenetetramine hexaacetic acid (1 to 1 to 8), Hydroxyethyliminoniacetic acid (1 to 1 0 to 8) , Aminocarboxylic acids such as dihydroxyethylglycine (0 1 to 1) and salts thereof,
  • 2-aminoethylphosphonic acid 1-hydroxyethylidene-1,1-diphosphonic acid, aminotri(methylenephosphonic acid), ethylenediaminetetrakis(methylenephosphonic acid), diethylenetriaminepenta(methylenephosphonic acid), ethane-1,1-diphosphonic acid Acid, ethane-1,1,2-triphosphonic acid, ethane-1-hydroxy-1,1-diphosphonic acid, ethane-1-hydroxy-1,2-triphosphonic acid, ethane-1,2-dicarboxy-1,
  • a chelating agent that does not corrode members of the printing apparatus such as an inkjet head and does not dissolve the water-repellent layer is preferable.
  • examples of such chelating agents include triazole compounds.
  • the triazole-based compound is not particularly limited as long as it has a triazole skeleton.
  • benzotriazole compounds are preferable.
  • the benzotriazole-based compound is not particularly limited as long as it has a benzotriazole skeleton.
  • the benzotriazole-based compound is 1, 2, 2, 3-benzotriazole, 1-[1 ⁇ 1, ,-bis (from the viewpoint of the permeability into the foam layer 61 of the printing medium 60). 2-ethylhexyl) aminomethyl] benzotriazole, 1 _ [1 ⁇ 1, 1 ⁇ 1 _ bis (2-ethylhexyl) aminomethyl] methylbenzotriazo ⁇ 2020/175 270 28 ⁇ (: 170? 2020 /006511
  • the benzotriazole-based compound is not decomposed when it is heated to foam the printing medium 60, and it is possible to prevent the sublimation from diffusing to other parts than the printing part. And those having a boiling point higher than the foaming temperature are preferred.
  • benzotriazole compounds commercially available compounds can be used.
  • 1, 2, 3 -benzotriazole as for Johoku Chemical Co., Ltd., Ming-Cho 1 120, 1-[1 ⁇ 1, 1 ⁇ 1-bis(2-ethylhexyl)aminomethyl]benzotriazole
  • _ 1_ ⁇ (trade name), 1 — [1 ⁇ 1, 1 ⁇ 1—Bis (2-ethylhexyl) aminomethyl] methyl benzotriazole as Johoku Chemical Kogyo Co., Ltd., _!
  • foaming inhibitor it is preferable to use one that has a high solubility in the alkylen glycol alkyl ethers that are the solvents generally used in solvent inks.
  • foaming inhibitors include 2,2'-[(methyl-1 1 to 1-benzotriazol-1-yl)methyl]imino]bisethanol, 1-[1 ⁇ 1 ,1 ⁇ 1 _bis
  • the foaming suppressor When the foaming suppressor is solid at room temperature, in addition to the bleeding suppressing effect of the ink receiving layer 62, it becomes solid when the foaming suppressing ink is dried on the printing medium 60 after printing. Bleeding can be further prevented. On the other hand, if the foam control agent is liquid at room temperature, the ink jet head will not be clogged and maintenance will be excellent.
  • the foaming inhibitor may be used alone or in combination of two or more kinds.
  • the ratio of the foam suppressing agent in the foam suppressing ink is preferably 1 to 80% by weight. ⁇ 2020/175 270 29 ⁇ (: 170? 2020 /006511
  • the solvent contained in the foam suppression ink is a compound that is a liquid at room temperature (15 ° ⁇ to 25 ° ⁇ ), and the foam suppressor dissolves (When the foam suppressor is a solid, the foam suppressor is dissolved to suppress foaming. It is a non-aqueous solvent that is compatible with the foaming inhibitor when the agent is a liquid) and can move the foaming inhibitor to the foam layer 61.
  • the non-aqueous solvent is a solvent other than water, and includes, for example, a volatile organic compound ( ⁇ ), and preferably has a boiling point lower than the foaming temperature, for example, lower than 200 °O. Certain compounds are preferred.
  • the non-aqueous solvent include lacton-based solvents and glycol ether solvents.
  • the lactone-based solvent is preferable because it has high solubility in vinyl chloride resin, acrylic resin, urethane resin, ethylene-vinyl acetate copolymer and the like.
  • the glycol ether solvent is suitable for vinyl chloride resin.
  • these non-aqueous solvents dissolve the first thermoplastic resin such as vinyl chloride resin, they dissolve or disperse the foaming inhibitor in the foaming-suppressing ink and at the same time on the printing media 60.
  • the foam suppressor is permeated into the foam layer 61 to change the foamability of the foam layer 61.
  • lactone solvent examples include arbutyrolactone, Caprolactone and the like can be mentioned, and in that the viscosity of the ink obtained can be a viscosity suitable for ink jet printing, Caprolactone is preferred.
  • glycol ether solvent examples include ethylene glycol, diethylene glycol, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monobutyl ether, and dipropylene glycol butyl ether.
  • diethylene glycol ethyl methyl ether is preferable from the viewpoint of the drying property of the foam suppression ink after ink jet printing.
  • non-aqueous solvent one kind may be used alone, or two or more kinds may be used, but it is preferable to use the lacton-based solvent and one or more kinds of glycol ether solvents in combination. ⁇ 2020/175 270 30 boxes (: 170? 2020/006511
  • the non-aqueous solvent has a higher ability to permeate the foaming inhibitor into the first thermoplastic resin (for example, a soft vinyl chloride resin), and the foaming inhibitor can be used in a short time in a short time. It is possible to penetrate to the bottom of the foam layer 61 made of a thermoplastic resin.
  • the non-aqueous solvent dissolves the first thermoplastic resin, but after drying the non-aqueous solvent, the first thermoplastic resin returns to a solid state, so that the function of the foam layer 61 is not deteriorated. ..
  • the proportion of the solvent in the foam suppression ink is preferably 20 to 99% by weight
  • a volatile organic compound When a volatile organic compound is used as a solvent, it is preferably contained in a proportion of 50% by weight or more in the solvent.
  • the content of the volatile organic compound in the ink for suppressing foaming is 1% by weight or more, preferably 10% by weight or more, more preferably 20% by weight or more, and particularly preferably 80% by weight. % Or more
  • the viscosity of the foaming suppression ink is not particularly limited, but it is preferably about 3 to 18 ⁇ 9a3 which is a viscosity suitable for ink jet printing.
  • the viscosity can be adjusted by changing the solvent composition and ratio.
  • the foam suppressing ink may further contain other components.
  • Other components include colorants and surface conditioners.
  • the color ink is an ink for ink jet printing containing a colorant and a solvent.
  • the solvent contained in the colored ink is a non-aqueous solvent.
  • the coloring ink is preferably a non-aqueous pigment ink, and particularly preferably a solvent ink.
  • the non-aqueous solvent contained in the colored ink is a solvent other than water, and examples thereof include a volatile organic compound ( ⁇ ), preferably having a boiling point lower than the foaming temperature, for example, 200 ° C . Compounds that are less than o are preferred.
  • the non-aqueous solvent contained in the colored ink does not need to be one that melts the foam suppressor and can transfer the foam inhibitor to the foam layer 61. ⁇ 2020/175 270 31 ⁇ (: 170? 2020/006511
  • non-aqueous solvent contained in the foaming suppression ink In view of compatibility, it is selected in the same manner as the non-aqueous solvent contained in the foaming suppression ink, and in particular, the same non-aqueous solvent is preferable.
  • the ink set used as the coloring ink is not particularly limited as long as it can express a color pattern, but it is ⁇ (cyan), IV! (magenta), and ⁇ (yellow).
  • Solvent inks that can be used for the coloring ink include solvent ink 3 3 2 1 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd. ⁇ (cyan), IV! (magenta). , ⁇ (yellow), (black)
  • the order of printing the foaming suppression ink and the printing of the coloring ink is arbitrary.
  • the colored ink may be printed after printing the foam suppressing ink
  • the foam suppressing ink may be printed after printing the colored ink
  • the foam suppressing ink and the colored ink may be printed in parallel.
  • the printing of the colored ink and the foaming suppression ink it is preferable to perform the printing of the colored ink and the printing of the foaming suppression ink in the same step. For example, after printing the foam-suppressing ink, the colored ink is printed without waiting for the foam-suppressing ink to dry, or after printing the colored ink, the foam-suppressing ink is printed without waiting for the colored ink to dry. It is preferable to print on the same location almost at the same time (for example, at intervals of 1 second or less).
  • the bubbling suppression ink is printed on the bubbling suppression region that forms the recess in the printing medium 60. Since the ink absorbing layer 62 has a high ink absorbing ability, the foam suppressing ink printed in the foam suppressing area is absorbed up to the back surface of the ink receiving layer 62. In FIG. 1 ( ⁇ ), the foam suppression ink thus absorbed by the ink receiving layer 62 is shown as the foam suppression ink layer 63.
  • the image 64 is printed with the colored ink on the foaming suppression region forming the concave portion of the printing medium 60, and the printing medium 60 is printed.
  • Image 65 is printed with colored ink in the non-foaming areas that do not form depressions. Since the ink receiving layer 62 has a high ink absorbing ability, the ink receiving layer 62 absorbs the colored ink to the extent that the ink does not bleed even in the portion corresponding to the foaming suppressing area which has already absorbed the foaming suppressing ink.
  • the plasticizer contained in the first thermoplastic resin of the foam layer 61 has not moved to the surface of the ink receiving layer 62, the wettability of the surface by the plasticizer decreases and the foam suppression region and the foam There is no noticeable difference in wetting and spreading between the same colored ink printed at the same print density in the suppression area.
  • the ink receiving layer 62 is not formed.
  • the foam suppression ink is absorbed up to the back surface and the colored ink is absorbed to the extent that it cannot bleed.
  • the plasticizer contained in the first thermoplastic resin of the foaming layer 61 does not move to the surface of the ink receiving layer 62, the plasticizer lowers the wettability of the surface and suppresses foaming. There is no noticeable difference in the wetting and spreading method between the same colored ink printed at the same print density in the area and the foam non-suppression area.
  • the difference in the degree is such that the difference between the color of the bubbling suppression area (first color) and the color of the bubbling suppression area (second color) printed with the same color ink with the same printing density is not visible. Is preferred.
  • the degree of wetting and spreading of the same colored ink printed at the same print density in the foam suppression region and the non-foam suppression region is preferably the same, as shown in FIG.
  • Printing of the foaming suppression ink and the coloring ink on the printing medium 60 can be performed by any ink jet printing apparatus that is compatible with the shape of the printing medium 60.
  • a printing apparatus for example, a supply means for supplying the printing medium 60, a foaming suppressing ink applying means for ejecting the foaming suppressing ink onto the printing medium 60 by an ink jet method, and coloring if necessary. It is possible to use a printing apparatus provided with a coloring ink applying unit that discharges the coloring ink containing the agent onto the printing medium 60 by the ink jet method.
  • a serial type ink jet printer that prints the bubbling suppression ink and the coloring ink together for each main scan is preferable.
  • a known ink jet printer may be modified and used. Specifically, replace one of the colored inks for ink jet with foam suppression ink, prepare color pattern data and concave and convex pattern data separately, and discharge the colored ink and foam suppression ink from each ink head. The uneven pattern and the color pattern are ejected onto the printing medium using a printer driver programmed to do so.
  • an ink jet printer for example,
  • Foaming of the printing medium 60 printed with the foaming suppression ink and the coloring ink can be performed by heating the printing medium 60 at a heating temperature equal to or higher than the foaming temperature. Further, after printing, from the foam suppression ink layer 6 3 absorbed by the ink receiving layer 6 2 and in contact with the foam layer 6 1 to the portion 6 13 of the foam layer 6 1 below it, relatively quickly, The foam suppressant migrates. Therefore, at the time of foaming, the portion 6 13 of the foamed layer 61 to which the foaming inhibitor has migrated is more suppressed in foaming than the surrounding portion. In this way, the recess 63 3 is formed in the printing medium 60.
  • the heating temperature is not particularly limited as long as it causes a difference between the thermal decomposition of the region of the foamable resin composition layer to which the foaming suppression ink is applied and the thermal decomposition of the uncoated region. but for example, the range of 1 9 0 ° ⁇ ⁇ 2 4 0 ° ⁇ . When the heating temperature is within this range, the foaming bubbles become fine and the height difference of the uneven pattern of the foam becomes large, which is preferable.
  • the heating time is not particularly limited, but it is, for example, 4 minutes or more when the heating temperature is 1900° ⁇ and about 1 minute when the heating temperature is 230° to 240°°.
  • the heating mode is preferably performed without contact with the printing surface.
  • the foaming of the printing medium 60 includes a supply unit that supplies the printing medium 60, and a heating device that heats the supplied printing medium 60 at a heating temperature equal to or higher than the foaming temperature to foam the printing medium 60. Can be done by.
  • the foaming device further comprises an exhausting means for exhausting the plasticizer or the like volatilized from the printing medium 60 by the exhausting means in order to improve the working environment during printing.
  • an exhausting means for exhausting the plasticizer or the like volatilized from the printing medium 60 by the exhausting means in order to improve the working environment during printing.
  • the foam suppression ink or colored ink contains V 0 (three components, exhausting the V 0 (three components can improve the working environment during printing).
  • the conventional foamable printing medium 150 prints the foam suppression ink to form the recesses due to the plasticizer protruding on the surface. Even if the same colored ink is printed at the same print density in the bubbling suppression area and the non-foaming non-foaming area, there is a difference in coloring of the colored ink in both areas. ⁇ 2020/175 270 35 ⁇ (: 170? 2020 /006511
  • the plasticizer does not float on the surface of the printing medium 60, it is only necessary to print the same colored ink in the foaming suppression area and the foaming suppression area at the same print density. , Both areas can have the same color.
  • the ink receiving layer 62 is composed of the void type ink receiving layer containing the inorganic fine particles and the binder, but instead of this, the ink receiving layer 62 is composed of a plurality of ink receiving layers, One of the layers may be the void-type ink receiving layer described above. In this case, it is sufficient that a plurality of ink receiving layers as a whole, not the above-mentioned void type ink receiving layer, satisfy the above-mentioned ink absorbing ability.
  • a method for manufacturing a foamed printed material according to the first embodiment will be described.
  • this manufacturing method as shown in Fig. 2 (b), by printing the foaming suppression ink and the colored ink on the printing medium 70 by ink jet printing, it is only necessary to heat and foam, and ), a foamable printed matter capable of forming a foam having a desired uneven pattern and an image is manufactured.
  • This manufacturing method mainly performs a foaming suppression ink printing step 3 51 and a colored ink printing step 3 52.
  • the printing medium 70 is any foamable medium provided with a foam layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer.
  • the printing medium 70 as shown in Fig. 2(a), the printing medium 60 according to the first embodiment from which the ink receiving layer 62 is omitted can be used.
  • the print medium 70 the print medium according to the first embodiment is used.
  • a conventional ink receiving layer through which a plasticizer penetrates may be provided.
  • the ink receiving layer may be a void type or a wet type. ⁇ 2020/175 270 36 ⁇ (: 170? 2020 /006511
  • the plasticizer is raised on the surface of the printing medium 70, and the wettability is deteriorated compared to before the embossing. Therefore, when the colored ink is printed on the printing medium 70, the colored ink does not spread so much that, for example, the colored ink droplets are similar to the colored ink droplets forming the image 75 shown on the left side of Fig. 2). Maintain a spherical shape. On the other hand, when the colored ink is printed on the area of the printing medium 70 on which the foam suppression ink is printed, the deterioration of the wettability is canceled by being wet with the foam suppression ink. For example, see the right side of Fig. 2 ( ⁇ ). The droplets of colored ink wet and spread like the droplets of colored ink that make up image 7 4 shown in FIG.
  • the foam suppression ink is any ink for ink jet printing containing a foam suppressing agent that suppresses foaming of the printing medium 70 and a non-aqueous solvent.
  • the foaming suppression ink described in the first embodiment can be used as the foaming suppression ink.
  • Colored ink is any ink jet ink that contains a colorant and a non-aqueous solvent.
  • the coloring ink described in the first embodiment can be used as the coloring ink.
  • the bubbling suppression ink is applied to the bubbling suppression ink layer in the bubbling suppression region of the printing medium 70 to suppress the bubbling to form the concave portion.
  • Inkjet printing is performed as 7 3 while printing is not performed in the non-foaming suppression area of the print media 70 that does not suppress foaming.
  • the foam suppressant migrates to 3 relatively quickly. Therefore, when the printed printing media 70 shown in Fig. 2 (b) is foamed, the foaming layer 7 1 part 7 1 3 to which the foaming inhibitor has transferred suppresses foaming more than the surrounding parts. It In this way, as shown in FIG. 2 (o), the recess 73 3 is formed in the printing medium 70. ⁇ 2020/175 270 37 ⁇ (: 170? 2020/006511
  • the colored ink printing step 3 52 the colored ink is printed as an image 7 4 in the bubbling suppression region and as an image 75 in the bubbling suppression region as shown in FIG.
  • the print density of the foam suppression ink to be printed in the foam suppression area is the first print density
  • the print density of the colored ink to be printed in the foam suppression area is the second print density
  • the foam non-suppression area is printed.
  • the second print density is preferably determined based on the desired color (particularly, the reflection density) and the first print density.
  • a function that can obtain the second print density corresponding to the desired color from the desired color is prepared, and the second print density is calculated based on the function.
  • the print density of may be obtained.
  • such a function prints on a printing medium 70 a foaming suppression ink at a specific first print density and a colored ink for which a function is to be created at a plurality of second print densities, and at each second print density.
  • a fluorescence spectrodensitometer To It can be obtained by measuring the reflection density of the printed color with a fluorescence spectrodensitometer and finding the second printing density corresponding to it from the printed color by polynomial approximation.
  • Such adjustment of the print density may be performed at any stage from the stage of creating image data representing the image to be printed to the stage of actually printing the image using the colored ink.
  • the image data may be applied to the portion corresponding to the concave portion.
  • the control unit of the inkjet printing device determines the print density when printing the colored ink at a certain printing position to the image data corresponding to the printing position. It may be determined based on the above and the emboss data, for example, by referring to the above correspondence table or using the above function. Print density can be adjusted by increasing or decreasing the dot density and/or dot volume.
  • the foaming is performed using the image data and the emboss data.
  • the print density in the suppression area is changed in various ways (for example, the print density in the foam suppression area is changed to the saturated print density of the colored ink that is the same as the print density of the colored ink specified in the image data corresponding to the foam suppression area).
  • the print density of the colored ink in the foam suppression region may be adjusted.
  • the print density in the bubbling suppression area is set as the printing density of the colored ink 31 specified by the image data corresponding to the bubbling suppression area, the printing density of the saturated printing density of the colored ink 35, the printing density 3
  • print density 3 1 to 3 5 The correlation between the reflection densities 131 to 5 of the foam suppression region in the test pattern in which the color ink is printed in the foam suppression region is approximated by a polynomial (for example, cubic equation), and the target expression is obtained by the approximation formula thus obtained.
  • the print density of the colored ink with respect to the reflection density in the bubble suppression area can be calculated.
  • the order of the foaming suppression ink printing step 3 51 and the colored ink printing step 3 52 is arbitrary.
  • the foaming suppression ink printing step 3 51 is followed by the colored ink printing step 3 52
  • the coloring ink printing step 3 52 is followed by the foaming suppression ink printing step 3 5 1, or the foaming suppression ink printing step 3 5 1.
  • 3 5 1 and the coloring ink printing process 3 5 2 may be performed in parallel.
  • the foaming suppression ink printing step 3 51 and the coloring ink printing step 3 52 are performed in the same step.
  • the coloring ink printing step 3 52 is performed without waiting for the foaming suppression ink to dry, or after the coloring ink printing process 3 52 is completed, the coloring ink is foamed without waiting for the drying.
  • the foaming suppression ink printing process 3 5 1 By performing the suppression ink printing process 3 5 1 or by printing the foaming suppression ink and the coloring ink on the same place almost at the same time (for example, at intervals of 1 second or less), the foaming suppression ink printing process 3 5 1 and the colored ink It is preferable to perform the printing step 3 52 at the same time.
  • the foaming suppression ink printing step 3 51 and the colored ink printing step 3 52 can be performed by any ink jet printing apparatus that is suitable for the shape of the printing medium 70. ⁇ 2020/175 270 40 ⁇ (: 170? 2020 /006511
  • a print medium 70 is provided with a first print head that ejects a foam suppression ink by the ink jet method, and a print medium 70 is provided with a colored ink.
  • the foam suppression ink is printed and the foam suppression area is not printed.
  • an ink jet printing device having a control unit that changes the print density for printing the colored ink with the foam suppression area and the foam non-suppression can be adopted. ..
  • the printing apparatus described in the first embodiment can be adopted.
  • a foam By heating the foamed printed matter manufactured as described above to a heating temperature equal to or higher than the foaming temperature to foam, a desired uneven pattern and an image were printed as shown in Fig. 2 ( ⁇ ).
  • a foam can be produced.
  • the foaming process can be performed in the same manner as in the first embodiment, for example.
  • the conventional foamable printing medium 150 prints the foam suppression ink to form the recesses due to the plasticizer protruding on the surface. Even if the same colored ink is printed at the same print density in the foaming suppression area and the non-foaming non-foaming area, there is a difference in coloring of the colored ink in both areas.
  • the first embodiment is used. ⁇ 2020/175 270 41 ⁇ (: 170? 2020 /006511
  • the printing medium 60 according to the embodiment may be used.
  • the printing medium 60 it is possible to further eliminate the color difference when the bubbling suppression region and the bubbling suppression region are printed with the same printing density at the same printing density.
  • a foam-suppressing ink (2, 2'1 [[(methyl-1 1 ⁇ 1 _benzotriazol 1-yl)methyl]imino] was added to the printing medium.
  • the temperature of the ink jet printer heater was set to 50° for the blur heater, 45° for the print heater, and 60° for the post heater.
  • the printing resolution was set to 540,720, and printing was performed in eight times (8 passes).
  • the printing medium is a high-quality paper (base material) with a thickness of 0.1 .0! What was coated with was used.
  • This foamable resin composition contains 4 parts by weight of azodicarbonamide (chemical blowing agent), 4 parts by weight of zinc stearate (foaming auxiliary agent), 40 parts by weight of calcium carbonate (filler), magnesium hydroxide.
  • the degree can be specified. For example, if the print density of the foam control ink of 3.2 9/2, and 1 4.3 9 / Rei_1 2, to the reflection density of 1, it respectively, about the print density of the yellow ink Four And about 3 And it is sufficient
  • Example 2 From the results of Example 2, it is found that the printing medium provided with the ink receiving layer can obtain the same reflection density if the printing density of the yellow ink is the same regardless of the printing density of the foam suppression ink. I understand.

Abstract

Provided is a printer, etc., with which after foaming, there is less difference between colors of an image printed in a foaming first area and a second area that does not foam more than the first area, regardless of the colors originally being the same. The problem described above is resolved by a printer and a printing method with which an image is printed with colored ink on a foaming media before foaming on the basis of image data representing the image, a first section that foams and a second section that does not foam more than the first section are set on the foaming media, and the amount of colored ink discharged during printing of a first image printed on the first section of the image and the amount of colored ink discharged during printing of a second image printed on the second section are caused to be different so that the first image and the second image are closer to the same color after the foaming of the foaming media than before the foaming.

Description

\¥0 2020/175270 1 ?<:17 2020 /006511 明 細 書 \¥0 2020/175270 1 ?<: 17 2020/006511 Clarification
発明の名称 : Title of invention:
プリンタ、 印刷方法、 印刷用メディア、 発泡性の印刷物の製造方法、 及び インクジェット印刷装置 Printer, printing method, printing medium, method for producing expandable printed matter, and inkjet printing apparatus
技術分野 Technical field
[0001 ] 本発明は、 インクジェッ トプリンタなどのプリンタ、 及び、 インクジェッ トプリンタなどを用いた印刷方法、 並びに印刷用メディア、 発泡性の印刷物 の製造方法、 及びインクジェッ ト印刷装置に関する。 The present invention relates to a printer such as an inkjet printer, a printing method using the inkjet printer, a printing medium, a method for producing a foamed printed matter, and an inkjet printing apparatus.
背景技術 Background technology
[0002] 従来から、 発泡による凹凸が形成された発泡製品 (壁紙等) が知られてい る。 このような発泡製品の製造方法として、 特願 2 0 1 8— 2 1 7 2 4 7号 は、 化学発泡剤を含む発泡層と基材とを含む発泡メディアに、 発泡抑制イン クと着色インクとを印刷してから、 当該発泡メディアを発泡させることで、 所望の凹凸模様と画像とが形成された発泡製品を製造する方法を開示する。 [0002] Conventionally, a foamed product (wallpaper or the like) in which irregularities due to foaming are formed is known. As a method for producing such a foamed product, Japanese Patent Application No. 20 1 8 — 2 1 7 2 4 7 discloses that a foaming media containing a foaming layer containing a chemical foaming agent and a base material, a foaming suppression ink and a colored ink. Disclosed is a method for producing a foamed product in which a desired uneven pattern and an image are formed by printing and after foaming the foamed medium.
[0003] 発泡シートの表面に凹凸模様を設けたシートは、 クッションフロアーや壁 紙として広く使われている。 このようなシートを製造する方法としては、 ケ ミカルエンボス法がある。 ケミカルエンボス法は、 熱で発泡する化学発泡剤 を樹脂に配合した発泡用シートを用意し、 その発泡用シートの特定の領域に だけ発泡抑制剤を塗布して発泡を抑制し、 その後、 そのシートを加熱するこ とで、 発泡抑制剤を塗布していない領域を膨らませて凸部に、 塗布した領域 を凹部にして凹凸模様を設ける。 発泡抑制剤の塗布は、 グラビア印刷、 口一 タリースクリーン印!^、 フレキソ印!^、 インクジェッ ト印刷などで行なわれ ている。 [0003] A sheet having an uneven pattern on the surface of a foamed sheet is widely used as a cushion floor or wall paper. As a method of manufacturing such a sheet, there is a chemical embossing method. The chemical embossing method prepares a foaming sheet in which a resin is mixed with a chemical foaming agent that foams by heat, applies a foaming inhibitor only to specific areas of the foaming sheet to suppress foaming, and then the sheet. By heating, the area not coated with the foam suppressor is expanded to form a convex portion, and the coated area is formed as a concave portion to provide an uneven pattern. Foam suppressor is applied by gravure printing, orally screen printing! ^, flexo stamp! ^, Inkjet printing is used.
発明の概要 Summary of the invention
発明が解決しようとする課題 Problems to be Solved by the Invention
[0004] 発泡製品の製造において、 本願発明者は、 発泡メディアに画像を印刷した 後、 当該発泡メディアを発泡させた場合であって、 発泡領域と非発泡領域と 〇 2020/175270 2 卩(:170? 2020 /006511 [0004] In the production of a foamed product, the inventor of the present application is a case in which an image is printed on the foamed medium and then the foamed medium is foamed, and 〇 2020/175 270 2 卩 (: 170? 2020 /006511
で同じ色の画像が印刷されている場合、 発泡領域に印刷されている画像が、 非発泡領域に印刷されている画像よりも濃度 (例えば、 反射濃度) が低くな ってしまうこと、 つまり、 淡色化してしまうことを見出した。 上記特許文献 1では、 このような淡色化について考慮されていない。 このように、 従来は 、 発泡する第 1領域と当該第 1領域よりも発泡しない第 2領域とに印刷され ている画像の色が、 本来同じであるにも係わらず、 発泡後に異なってしまう ことが生じ得る。 If the same color image is printed in, the density of the image printed in the foamed area will be lower than the density of the image printed in the non-foamed area (for example, reflection density). I found that it would be lightened. The above Patent Document 1 does not consider such lightening. As described above, conventionally, the color of the image printed in the first area that is foamed and the second area that is not foamed than the first area may be different after the foaming although they are originally the same. Can occur.
[0005] 本発明は、 上記のような問題点を解決するためになされたものであり、 発 泡する第 1領域と当該第 1領域よりも発泡しない第 2領域とに印刷されてい る画像の色が、 本来同じであるにも係わらず、 発泡後に異なってしまうこと を低減するプリンタ及び印刷方法を提供することを目的としている。 The present invention has been made in order to solve the above problems, and it is possible to obtain an image printed in a first area that foams and a second area that does not foam more than the first area. It is an object of the present invention to provide a printer and a printing method that reduce the difference in color after foaming even though the color is originally the same.
[0006] 例えば、 特願 2 0 1 8 - 2 1 7 2 4 7は、 化学発泡剤を含む熱可塑性樹脂 からなる発泡層と基材とを含む発泡性の印刷用メディアに、 発泡抑制剤を含 む溶剤系の発泡抑制インクと溶剤系の着色インクとをインクジェッ ト印刷し てから、 当該印刷用メディアを発泡させることで、 所望の凹凸模様と画像と が形成された発泡物を製造する方法を開示する。 [0006] For example, Japanese Patent Application No. 20 18-2 1 7 2 4 7 discloses that a foaming inhibitor is added to a foamable printing medium including a foam layer made of a thermoplastic resin containing a chemical foaming agent and a substrate. A method for producing a foamed product on which a desired uneven pattern and an image are formed by ink-jet printing a solvent-based anti-foaming ink and a solvent-based colored ink, and then foaming the printing medium. Is disclosed.
[0007] 上述のように、 発泡抑制インクと着色インクとをインクジェッ ト印刷で印 刷用メディアに印刷する場合、 印刷を効率的に行うために、 発泡抑制インク と着色インクとを同時に吐出して印刷する (例えば、 発泡抑制インクと着色 インクとをシリアル方式のインクジェッ トプリンタで主走査毎に一緒に印刷 する) ことが好ましい。 [0007] As described above, when the bubbling suppression ink and the coloring ink are printed on the printing medium by inkjet printing, in order to perform the printing efficiently, the bubbling suppression ink and the coloring ink are ejected at the same time. It is preferable to print (for example, the foaming suppression ink and the coloring ink are printed together by a serial ink jet printer every main scanning).
[0008] しかし、 このように印刷してから印刷用メディアを発泡させた場合、 同じ 着色インクを同じ印刷濃度 (単位面積あたりの印刷されるインクの量) で印 刷したにもかかわらず、 凹部と凸部とで色が異なり、 凹部の色が凸部の色よ りも濃くなるという現象がみられた。 [0008] However, when the printing medium is foamed after printing in this way, even if the same colored ink is printed at the same printing density (the amount of ink printed per unit area), There was a phenomenon in which the colors of the convex part and the convex part were different, and the color of the concave part was darker than that of the convex part.
[0009] また、 発泡前にも、 同じ着色インクを同じ印刷濃度で印刷したにもかかわ らず、 凹部を形成するために発泡抑制インクを印刷する発泡抑制領域と、 発 泡抑制インクを印刷しない発泡非抑制領域とでは、 色が異なり、 発泡抑制領 〇 2020/175270 3 卩(:170? 2020 /006511 [0009]Further, even before the foaming, even if the same colored ink is printed at the same printing density, the foaming suppressing area for printing the foaming suppressing ink for forming the concave portion and the foaming suppressing ink are not printed. The color is different from the non-foam suppression area, 〇 2020/175 270 3 (: 170? 2020/006511
域の色が発泡非抑制領域の色よりも濃くなるという現象がみられた。 The phenomenon that the color of the area became darker than the color of the non-foaming suppressed area was observed.
[0010] 本発明者等は、 鋭意研究の結果、 発泡抑制領域と発泡非抑制領域とでの着 色インクの発色の違いが、 印刷用メディアの発泡層の熱可塑性樹脂に含まれ る可塑剤が、 印刷用メディアの印刷面に浮き出し、 印刷面の濡れ性を悪化さ せていることに起因することを突き止めた。 As a result of earnest research, the inventors of the present invention have found that the difference in the coloring of the colored ink in the foam suppression region and the foam non-suppression region is contained in the thermoplastic resin of the foam layer of the printing medium. However, it was found that this was caused by the fact that the wettability of the printing surface deteriorated by protruding on the printing surface of the printing medium.
[001 1 ] 例えば、 図 3 (3) に示すような、 化学発泡剤と可塑剤とを含有する熱可 塑性樹脂を含んでなる発泡層 1 5 1 を備える印刷用メディア 1 5 0の表面に は、 可塑剤が浮き出ているため、 濡れ性が悪い。 [001 1] For example, as shown in Fig. 3 ( 3 ), on the surface of a printing medium 1 50 provided with a foam layer 1 5 1 containing a thermoplastic resin containing a chemical foaming agent and a plasticizer, Has poor wettability because the plasticizer stands out.
[0012] そのため、 図 3 (匕) の左側に示すように、 印刷用メディア 1 5 0の発泡 非抑制領域に着色インクで画像 1 5 5をインクジェッ ト印刷する場合、 すな わち、 印刷用メディア 1 5 0上に着色インクのみで印刷する場合、 印刷用メ ディア 1 5 0の表面の濡れ性が悪いため、 画像 1 5 5を構成する着色インク の液滴は、 あまり濡れ広がらず、 例えば、 球状を維持する。 [0012] Therefore, as shown on the left side of Fig. 3 (well), when the image 1 55 is ink-jet printed with colored ink in the non-foaming suppression area of the print medium 150, that is, When only the colored ink is printed on the medium 150, since the surface of the printing medium 150 is poor in wettability, the droplets of the colored ink forming the image 155 do not spread so much, , Maintain spherical shape.
[0013] 一方、 図 3 (b) の右側に示すように、 印刷用メディア 1 5 0の発泡抑制 領域に着色インクで画像 1 5 4をインクジェッ ト印刷する場合、 すなわち、 印刷用メディア 1 5 0上に着色インク及び発泡抑制インクを同時に吐出して 印刷する場合、 発泡抑制インクからなる発泡抑制インク層 1 5 3が印刷用メ ディア 1 5 0の表面の濡れ性の悪化を打ち消すため、 画像 1 5 4を構成する 着色インクの液滴は、 発泡非抑制領域に印刷された画像 1 5 5を構成する着 色インクの液滴よりも濡れ広がり、 例えば、 滲みやビーディング (隣接する インク滴同士の結合) を生じさせる。 On the other hand, as shown on the right side of FIG. 3(b), when the image 1 54 is ink-jet printed with the colored ink in the foaming suppression area of the printing medium 1 50, that is, the printing medium 1 5 0 When the colored ink and the foam suppression ink are ejected at the same time for printing, the foam suppression ink layer 153 composed of the foam suppression ink cancels the deterioration of the wettability of the surface of the printing medium 150. 5 4 The colored ink droplets that make up 5 4 spread more wet than the colored ink droplets that make up the image 1 5 5 that is printed in the non-foaming suppression area. For example, bleeding and beading (adjacent ink droplets) Binding).
[0014] 従って、 可塑剤による印刷用メディア 1 5 0の表面の濡れ性の悪化により 、 発泡抑制領域と発泡非抑制領域とでの着色インクの液滴の濡れ広がりの程 度が異なるために、 同じ着色インクを同じ印刷濃度で印刷しても、 見た目が 同じ色にならない。 また、 こうした見た目の色の違いは、 図 3 (〇) に示す ように、 印刷用メディア 1 5 0を発泡させた後も維持されてしまう。 [0014]Therefore, since the plasticizer deteriorates the wettability of the surface of the printing medium 150, the degree of wetting and spreading of the droplets of the colored ink in the foam suppression region and the foam non-suppression region is different. Even if the same colored ink is printed at the same print density, the colors do not look the same. Further, such a difference in appearance color is maintained even after the printing medium 150 is foamed, as shown in Fig. 3 (○).
[0015] 以上を鑑み、 本発明は、 発泡抑制領域を好適な色に印刷できる、 印刷用メ ディア、 発泡性の印刷物の製造方法、 及びインクジェッ ト印刷装置を提供す 〇 2020/175270 4 卩(:170? 2020 /006511 [0015] In view of the above, the present invention provides a printing medium, a method for producing a foamed printed matter, and an inkjet printing apparatus capable of printing the foaming suppression region in a suitable color. 〇 2020/175 270 4 boxes (: 170? 2020/006511
ることを目的とする。 The porpose is to do.
課題を解決するための手段 Means for solving the problem
[0016] 上記目的を達成するため、 本発明の第 1の観点に係るプリンタは、 In order to achieve the above object, the printer according to the first aspect of the present invention is
発泡前の発泡メディアに対して相対的に移動しながら当該発泡メディアに 対して着色インクを吐出するインク吐出部と、 An ink ejecting unit that ejects colored ink onto the foamed medium while moving relative to the foamed medium before foaming;
画像を表す画像データに基づいて前記インク吐出部を前記発泡メディアに 対して相対的に移動させかつ前記着色インクを吐出させることで、 前記画像 を前記発泡メディアに印刷するコントローラと、 を備え、 A controller that prints the image on the foamed medium by moving the ink ejecting unit relative to the foamed medium and ejecting the colored ink based on image data representing an image,
前記発泡メディアには、 発泡する第 1部分と、 前記第 1部分よりも発泡し ない第 2部分と、 が設定され、 In the foamed medium, a first part that foams and a second part that does not foam more than the first part are set,
前記コントローラは、 前記画像のうちの前記第 1部分に印刷する第 1画像 と前記第 2部分に印刷する第 2画像とが前記発泡メディアの発泡後に発泡前 よりも同一色に近づくよう、 前記第 1画像を印刷するときの前記着色インク の吐出量と前記第 2画像を印刷するときの前記着色インクの吐出量とを異な らせる。 The controller controls the first image to be printed on the first portion of the image and the second image to be printed on the second portion to be closer to the same color after foaming of the foamed medium than before foaming. The amount of the colored ink ejected when printing one image is made different from the amount of the colored ink ejected when printing the second image.
[0017] 上記構成によれば、 発泡する第 1部分と当該第 1部分よりも発泡しない第 [0017] According to the above configuration, the first portion that foams and the first portion that does not foam than the first portion.
2部分とに印刷されている画像の色が、 本来同じであるにも係わらず、 発泡 後に異なってしまうことを低減 (色の異なり度合いを少なくするなど。 また 、 低減は防止を含む) できる。 Although the colors of the images printed on the two areas are originally the same, it is possible to reduce the possibility that they will be different after foaming (such as reducing the difference in color. Also, prevention includes prevention).
[0018] 前記画像データは、 前記画像の画素毎の前記着色インクの吐出量を示し、 前記コントローラは、 [0018] The image data indicates a discharge amount of the colored ink for each pixel of the image, and the controller is
前記画像データが示す前記吐出量で前記インク吐出部に前記着色インク を吐出させ、 The colored ink is ejected to the ink ejecting portion at the ejection amount indicated by the image data,
前記画像データが表す前記画像における前記第 1画像と前記第 2画像と が同一色であるときに、 当該画像データが示す、 前記第 1画像の各画素の前 記吐出量と、 前記第 2画像の各画素の前記吐出量と、 のうちの少なくとも一 方を変更し、 変更後の吐出量で前記インク吐出部に前記着色インクを吐出さ せ、 〇 2020/175270 5 卩(:170? 2020 /006511 When the first image and the second image in the image represented by the image data have the same color, the image data indicates the ejection amount of each pixel of the first image, and the second image Changing at least one of the discharge amount of each pixel of, and causing the color ink to be discharged to the ink discharge portion with the changed discharge amount, 〇 2020/175 270 5 units (: 170? 2020/006511
前記変更後の吐出量は、 実際に印刷された前記第 1画像の前記発泡メディ アの発泡後における色の濃度と、 実際に印刷された前記第 2画像の前記発泡 メディアの発泡後における色の濃度と、 を、 当該変更を行わないときに比べ て同 _に近づける吐出量である、 The changed discharge amount is the density of the color of the first image actually printed after the foaming of the foaming media and the color density of the second image actually printed after foaming of the foaming media. and concentration, and a discharge amount closer to the _ than when not performing the change,
ようにしてもよい。 You may do it.
[0019] 上記構成によれば、 発泡する第 1部分と当該第 1部分よりも発泡しない第 According to the above configuration, the first portion that foams and the first portion that does not foam than the first portion.
2部分とに印刷されている画像の色が、 本来同じであるにも係わらず、 発泡 後に異なってしまうことを低減できる。 It is possible to reduce that the color of the image printed on the two parts is different after foaming even though they are originally the same color.
[0020] 発泡後の前記第 1部分は、 縁部が斜面となっており、 [0020] The first portion after foaming has a sloped edge,
前記コントローラは、 前記第 1画像のうち前記縁部に印刷される部分の画 像を表す画像データを、 前記画像よりも前記着色インクが吐出されない空隙 が多い画像又は前記縁部に印刷される部分の画像よりも薄い色の画像を表す 画像データに変更する、 The controller outputs image data representing an image of a portion printed on the edge portion of the first image to an image having more voids in which the colored ink is not ejected than the image or a portion printed on the edge portion. Change to image data that represents a lighter color image than
ようにしてもよい。 You may do it.
[0021 ] 前記第 1部分が発泡すると、 上面よりも縁部の方が発泡による表面積の変 化が大きく、 淡色化が顕著になる。 ここで、 淡色化の原因は、 画像を表すイ ンク層 (印刷後に定着した着色インクの層) がひび割れて、 下地 (発泡メデ ィア等の色であり、 基本的には白の下地) の色が画像の色に影響を与えるこ とにあることを本願発明者は見出している。 つまり、 前記淡色化が顕著とい うことは、 ひび割れが目立つことに繫がる。 上記構成では、 空隙が多い画像 又は薄い色の画像により、 ひび割れを目立たなくすることができ (発泡前か ら下地を露出させる空隙が形成されているため、 又は、 発泡前から色が薄い ため) 、 発泡後の発泡製品の見た目を良くすることができる。 When the first portion is foamed, the change in surface area due to foaming is larger at the edge portion than at the upper surface, and the lightening becomes noticeable. Here, the cause of lightening is that the ink layer representing the image (the layer of colored ink fixed after printing) is cracked and the background (color of foamed media, etc., which is basically a white background) The inventor of the present application has found that the color affects the color of the image. That is, the remarkable lightening means that cracks are noticeable. In the above configuration, cracks can be made inconspicuous by an image with many voids or an image with a light color (because voids that expose the base are formed before foaming, or because the color is light before foaming). , It is possible to improve the appearance of the foamed product after foaming.
[0022] 上記目的を達成するため、 本発明の第 2の観点に係る印刷方法は、 In order to achieve the above object, the printing method according to the second aspect of the present invention is
画像を表す画像データに基づいて、 発泡前の発泡メディアに対して着色イ ンクを吐出し、 前記画像を前記発泡メディアに印刷する印刷ステップを備え 前記発泡メディアには、 発泡する第 1部分と、 前記第 1部分よりも発泡し 〇 2020/175270 6 卩(:170? 2020 /006511 A step of ejecting a colored ink onto the foamed medium before foaming based on image data representing the image, and printing the image on the foamed medium; the foamed medium includes a first portion to be foamed; More foam than the first part 〇 2020/175 270 6 boxes (: 170? 2020/006511
ない第 2部分と、 が設定され、 Not the second part, and is set,
前記印刷ステップでは、 前記画像のうちの前記第 1部分に印刷する第 1画 像と前記第 2部分に印刷する第 2画像とが前記発泡メディアの発泡後に発泡 前よりも同一色に近づくよう、 前記第 1画像を印刷するときの前記着色イン クの吐出量と前記第 2画像を印刷するときの前記着色インクの吐出量とを異 ならせる。 In the printing step, the first image printed on the first portion of the image and the second image printed on the second portion are closer to the same color after foaming of the foamed media than before foaming, The ejection amount of the colored ink when printing the first image is made different from the ejection amount of the colored ink when printing the second image.
[0023] 上記構成によれば、 発泡する第 1部分と当該第 1部分よりも発泡しない第 [0023] According to the above configuration, the first portion that foams and the first portion that does not foam than the first portion.
2部分とに印刷されている画像の色が、 本来同じであるにも係わらず、 発泡 後に異なってしまうことを低減できる。 It is possible to reduce that the color of the image printed on the two parts is different after foaming even though they are originally the same color.
[0024] 前記画像データは、 前記画像の画素毎の前記着色インクの吐出量を示し、 前記印刷ステップでは、 [0024] The image data indicates a discharge amount of the colored ink for each pixel of the image, and in the printing step,
前記画像データが示す前記吐出量でインク吐出部に前記着色インクを吐 出させ、 Causing the colored ink to be ejected to the ink ejecting portion at the ejection amount indicated by the image data,
前記画像データが表す前記画像における前記第 1画像と前記第 2画像と が同一色であるときに、 当該画像データが示す、 前記第 1画像の各画素の前 記吐出量と、 前記第 2画像の各画素の前記吐出量と、 のうちの少なくとも一 方を変更し、 変更後の吐出量で前記インク吐出部に前記着色インクを吐出さ せ、 When the first image and the second image in the image represented by the image data have the same color, the ejection amount of each pixel of the first image indicated by the image data, and the second image Changing at least one of the discharge amount of each pixel of, and causing the color ink to be discharged to the ink discharge portion with the changed discharge amount,
前記変更後の吐出量は、 実際に印刷された前記第 1画像の前記発泡メディ アの発泡後における色の濃度と、 実際に印刷された前記第 2画像の前記発泡 メディアの発泡後における色の濃度と、 を、 当該変更を行わないときに比べ て同 _に近づける吐出量である、 The changed discharge amount is the density of the color of the first image actually printed after the foaming of the foaming media and the color density of the second image actually printed after foaming of the foaming media. and concentration, and a discharge amount closer to the _ than when not performing the change,
ようにしてもよい。 You may do it.
[0025] 上記構成によれば、 発泡する第 1部分と当該第 1部分よりも発泡しない第 [0025] According to the above configuration, the first portion that foams and the first portion that foams less than the first portion.
2部分とに印刷されている画像の色が、 本来同じであるにも係わらず、 発泡 後に異なってしまうことを低減できる。 It is possible to reduce that the color of the image printed on the two parts is different after foaming even though they are originally the same color.
[0026] 本発明の第 1の観点に係る印刷用メディアは、 The printing medium according to the first aspect of the present invention is
化学発泡剤と可塑剤とを含有する第 1の熱可塑性樹脂を含んでなる発泡層 〇 2020/175270 7 卩(:170? 2020 /006511 A foam layer containing a first thermoplastic resin containing a chemical foaming agent and a plasticizer 〇 2020/175 270 7 卩(: 170? 2020/006511
と、 When,
前記発泡層上に形成されたインク受理層と、 An ink receiving layer formed on the foam layer,
を備え、 Equipped with
前記インク受理層は、 無機微粒子とバインダーとを含む空隙型インク受理 層を含み、 The ink receiving layer includes a void-type ink receiving layer containing inorganic fine particles and a binder,
前記バインダーは、 前記インク受理層の表面への前記可塑剤の移行を防止 する能力を有する第 2の熱可塑性樹脂である。 The binder is a second thermoplastic resin having the ability to prevent migration of the plasticizer to the surface of the ink receiving layer.
[0027] 以上の構成によれば、 同じ着色インクを同じ印刷濃度で印刷するだけで、 発泡抑制領域とそれ以外の領域とを同じ色に印刷できる。 [0027] According to the above configuration, the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
[0028] ( a ) 前記発泡層内の発泡を抑制する発泡抑制剤と非水系溶媒とを含有す る発泡抑制インクが第 1の印刷濃度で前記インク受理層内の発泡抑制領域に 印刷され、 着色剤と非水系溶媒とを含有する着色インクが第 2の印刷濃度で 前記発泡抑制領域に印刷された場合の、 前記発泡抑制領域の色を第 1の色、 (A) A foam suppressing ink containing a foam suppressing agent for suppressing foaming in the foam layer and a non-aqueous solvent is printed at a first print density in a foam suppressing area in the ink receiving layer, When a colored ink containing a colorant and a non-aqueous solvent is printed in the foaming suppression region at a second print density, the color of the foaming suppression region is a first color,
(匕 ) 前記着色インクが前記第 2の印刷濃度で前記発泡抑制領域に印刷さ れ、 前記発泡抑制インクが前記発泡抑制領域に印刷されていない場合の、 前 記発泡抑制領域の色を第 2の色とした場合に、 (Case) When the color ink is printed in the foaming suppression area at the second print density and the foaming suppression ink is not printed in the foaming suppression area, the color of the foaming suppression area is set to the second color. When the color of
前記第 1の色と前記第 2の色との間で差が視認されない程度に、 前記イン ク受理層は前記発泡抑制インク及び前記着色インクを吸収する能力を有する \ The ink receiving layer has the ability to absorb the foaming suppression ink and the colored ink to the extent that no difference is visually recognized between the first color and the second color.
こととしてもよい。 It may be that.
[0029] 以上の構成によれば、 同じ着色インクを同じ印刷濃度で印刷するだけで、 発泡抑制領域とそれ以外の領域とを同じ色に印刷できる。 According to the above configuration, the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
[0030]
Figure imgf000009_0001
前記第 1の色と前記第 2 の色の色差は、 3以下である、
[0030]
Figure imgf000009_0001
The color difference between the first color and the second color is 3 or less,
こととしてもよい。 It may be that.
[0031 ] 以上の構成によれば、 同じ着色インクを同じ印刷濃度で印刷するだけで、 発泡抑制領域とそれ以外の領域とを同じ色に印刷できる。 According to the above configuration, the bubbling suppression region and the other regions can be printed in the same color only by printing the same colored ink with the same printing density.
[0032] 本発明の第 2の観点に係る発泡性の印刷物の製造方法は、 〇 2020/175270 8 卩(:170? 2020 /006511 [0032] A method for producing an expandable printed matter according to a second aspect of the present invention is 〇 2020/175 270 8 卩 (: 170? 2020 /006511
化学発泡剤と可塑剤とを含有する熱可塑性樹脂を含んでなる発泡層を有す る印刷用メディアのうち、 発泡抑制領域には、 前記発泡層内の発泡を抑制す る発泡抑制剤と非水系溶媒とを含有する発泡抑制インクをインクジェッ ト印 刷し、 前記発泡抑制領域以外の発泡非抑制領域には、 前記発泡抑制インクを 印刷しない第 1の印刷工程と、 In a printing medium having a foam layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer, the foam suppressing region contains a foam suppressing agent which suppresses foaming in the foam layer, in a foam suppressing region. A first printing step in which a foam-suppressing ink containing an aqueous solvent is ink-jet printed, and the foam-suppressing ink is not printed in a foam-non-suppressing area other than the foam-suppressing area.
前記印刷用メディアに着色剤と非水系溶媒とを含有する着色インクを印刷 する第 2の印刷工程であって、 前記発泡抑制領域と前記発泡非抑制領域とを 前記着色インクで同じ色に印刷するために、 前記発泡抑制領域と前記発泡非 抑制領域とで前記着色インクを印刷する印刷濃度を変える、 第 2の印刷工程 と、 A second printing step of printing a colored ink containing a colorant and a non-aqueous solvent on the printing medium, wherein the foaming suppression region and the foaming non-suppression region are printed in the same color with the coloring ink. In order to change the print density for printing the colored ink in the foam suppression region and the foam non-suppression region, a second printing step,
を含む。 including.
[0033] 以上の構成によれば、 印刷面に可塑剤が浮き出している印刷用メディアで も、 発泡抑制領域とそれ以外の領域とを同じ色に印刷できる。 According to the above configuration, even in the printing medium in which the plasticizer is exposed on the printing surface, the foaming suppression area and the other area can be printed in the same color.
[0034] 本発明の第 3の観点に係るインクジェッ ト印刷装置は、 [0034] An ink jet printing apparatus according to a third aspect of the present invention is
化学発泡剤と可塑剤とを含有する熱可塑性樹脂を含んでなる発泡層を有す る印刷用メディアに、 前記発泡層内の発泡を抑制する発泡抑制剤と非水系溶 媒とを含有する発泡抑制インクを、 インクジェッ ト方式で吐出する第 1のプ リントヘッ ドと、 A printing medium having a foaming layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer, and a foaming agent containing a foaming inhibitor for suppressing foaming in the foaming layer and a non-aqueous solvent. The first print head that ejects the suppression ink by the inkjet method,
前記印刷用メディアに、 着色剤と非水系溶媒とを含有する着色インクを、 インクジエッ ト方式で吐出する第 2のプリントへッ ドと、 A second print head for ejecting a colored ink containing a colorant and a non-aqueous solvent onto the printing medium by an ink jet method,
前記第 1のプリントへッ ド及び前記第 2のプリントへッ ドを制御して、 前 記発泡抑制インクが印刷される発泡抑制領域と前記発泡抑制インクが印刷さ れない発泡非抑制領域とを前記着色インクで同じ色に印刷するために、 前記 発泡抑制領域と前記発泡非抑制領域とで前記着色インクを印刷する印刷濃度 を変える制御部と、 By controlling the first print head and the second print head, a foam suppression region where the foam suppression ink is printed and a foam non-suppression region where the foam suppression ink is not printed are set. In order to print the same color with the color ink, a control unit that changes the print density at which the color ink is printed in the foam suppression region and the foam non-suppression region,
を有する。 Have.
[0035] 以上の構成によれば、 印刷面に可塑剤が浮き出している印刷用メディアで も、 発泡抑制領域とそれ以外の領域とを同じ色に印刷できる。 〇 2020/175270 9 卩(:170? 2020 /006511 発明の効果 According to the above configuration, even in the printing medium in which the plasticizer is exposed on the printing surface, the foam suppression region and the other region can be printed in the same color. 〇 2020/175 270 9 boxes (: 170? 2020/006511 Effect of invention
[0036] 本発明によれば、 発泡する第 1領域と当該第 1領域よりも発泡しない第 2 領域とに印刷されている画像の色が、 本来同じであるにも係わらず、 発泡後 に異なってしまうことを低減するプリンタ及び印刷方法を提供することがで きる。 [0036] According to the present invention, the colors of the images printed in the first area that is foamed and the second area that is not foamed than the first area are different after foaming, although they are originally the same. It is possible to provide a printer and a printing method that reduce the occurrence of the occurrence.
[0037] 以上によれば、 発泡抑制領域を好適な色に印刷できる。 [0037] Based on the above, it is possible to print the foam suppression region in a suitable color.
図面の簡単な説明 Brief description of the drawings
[0038] [図 1]本発明の実施の形態に係るプリンタの構成図。 [0038] [FIG. 1] A configuration diagram of a printer according to an embodiment of the present invention.
[図 2]発泡メディアの断面図。 [Figure 2] Cross-sectional view of foam media.
[図 3]画像が印刷され、 発泡したあとの発泡メディアの平面図。 [Figure 3] A plan view of the foamed media after the image has been printed and foamed.
[図 4]補正処理のフローチヤート。 [Fig. 4] Flow chart of correction process.
[図 5]エンボスデータが表す画像の図。 [Figure 5] Image of the embossed data.
[図 6]コントローラに供給される画像データが表すレイヤー画像の図。 [Figure 6] Layer image represented by the image data supplied to the controller.
[図 7]図 5の画像 (白の部分) と図 6の画像との重複部分を示す画像の図。 [図 8]補正処理におけるレイヤ画像の合成を説明する図。 [Fig. 7] Image diagram showing the overlap between the image in Fig. 5 (white part) and the image in Fig. 6. [FIG. 8] A diagram illustrating composition of layer images in a correction process.
[図 9]画像印刷後かつ発泡後の発泡メディアの断面図。 [FIG. 9] A cross-sectional view of the foamed media after image printing and foaming.
[図 10]本発明の第 1の実施形態に係る印刷用メディア 6 0の模式図。 ( 3) 発泡抑制インク及び着色インクの前の状態、 ( ) 発泡抑制インク及び着色 インクの印刷後の状態、 (〇) 発泡後の状態を示す。 FIG. 10 is a schematic diagram of a printing medium 60 according to the first embodiment of the present invention. (3) Shows the state before the foam suppression ink and the colored ink, () shows the state after the printing of the foam suppression ink and the colored ink, and (◯) shows the state after the foam.
[図 1 1]本発明の第 2の実施形態で用いた印刷用メディア 7 0の模式図。 (3 ) 発泡抑制インク及び着色インクの前の状態、 ( ) 発泡抑制インク及び着 色インクの印刷後の状態、 (〇) 発泡後の状態を示す。 [FIG. 11] A schematic view of a printing medium 70 used in a second embodiment of the present invention. (3) Shows the state before the foam suppression ink and the colored ink, () shows the state after printing the foam suppression ink and the colored ink, and (◯) shows the state after foaming.
[図 12]従来の発泡性の印刷用メディア 1 5 0の模式図。 (3) 発泡抑制イン ク及び着色インクの前の状態、 ( ) 発泡抑制インク及び着色インクの印刷 後の状態、 (〇) 発泡後の状態を示す。 [FIG. 12] A schematic view of a conventional foaming printing medium 150. ( 3 ) Shows the state before the foam suppression ink and the colored ink, () shows the state after printing the foam suppression ink and the colored ink, and (◯) shows the state after the foaming.
[図 13]インク受理層を有しない発泡性の印刷用メディアに発泡抑制インクと イエローインクとを印刷したときの反射濃度を示すグラフ。 [FIG. 13] A graph showing reflection densities when a foaming suppression ink and a yellow ink are printed on a foamable printing medium having no ink receiving layer.
[図 14]インク受理層を有する発泡性の印刷用メディアに発泡抑制インクとイ 〇 2020/175270 10 卩(:170? 2020 /006511 [Fig. 14] Addition of anti-foaming ink to foamable printing media with ink receiving layer. 〇 2020/175 270 10 boxes (: 170? 2020/006511
エローインクとを印刷したときの反射濃度を示すグラフ。 The graph which shows the reflection density when the yellow ink is printed.
発明を実施するための形態 MODE FOR CARRYING OUT THE INVENTION
[0039] (プリンタ 1 0 0の構成) [0039] (Configuration of Printer 100)
本発明の実施の形態に係るプリンタ 1 0 0は、 インクジェッ トプリンタで あり、 図 1 に示すように、 インクジェッ トヘッ ド 1 1 0と、 駆動機構 1 2 0 と、 コントローラ 1 3 0と、 を備える。 なお、 プリンタ 1 0 0を他の種類の プリンタとしてもよい。 The printer 100 according to the embodiment of the present invention is an ink jet printer, and as shown in FIG. 1, includes an ink jet head 110, a drive mechanism 120, and a controller 130. Note that the printer 100 may be another type of printer.
[0040] インクジェッ トヘッ ド (インク吐出部) 1 1 0は、 図示しないインク供給 機構から供給されるインクをインクジェッ ト方式で、 シート状の発泡メディ ア 1 0 (図 2) に吐出する。 インクジェッ トヘッ ド 1 1 〇及びインク供給機 構は、 公知のものを使用できるので詳細な構造の説明は省略する。 [0040] The ink jet head (ink ejection unit) 110 ejects ink supplied from an ink supply mechanism (not shown) to the sheet-shaped foaming media 1 0 (Fig. 2). As the ink jet head 110 and the ink supply mechanism, known ones can be used, and therefore detailed description of the structure will be omitted.
[0041 ] 発泡メディア 1 0は、 図 2に示すように、 基材 1 1 と、 発泡層 1 2と、 を 備える。 As shown in FIG. 2, the foamed medium 10 includes a base material 11 and a foamed layer 12.
[0042] 基材 1 1は、 発泡層 1 2を支持している。 基材 1 1 としては、 例えば、 紙 製シ _卜、 不織布製シ _卜が挙げられる。 The base material 11 supports the foam layer 12. Examples of the base material 11 include paper-made cloth and non-woven cloth-made cloth.
[0043] 発泡層 1 2は、 発泡により膨張可能な層である。 発泡層 1 2は、 熱可塑性 樹脂をベースとし、 当該熱可塑性樹脂内には、 加熱に伴い熱分解等により気 体を発生する化学発泡剤が分散している。 化学発泡剤としては、 アゾジカル ボンアミ ドなどが好ましい。 発泡層 1 2は、 化学発泡剤の発泡を促進し発泡 開始温度を低下させる発泡助剤 (酸化亜鉛など) をさらに有する。 発泡層 1 2は、 画像が印刷されるため、 ここでは、 白色に形成されている。 The foam layer 12 is a layer that is expandable by foaming. The foam layer 12 is based on a thermoplastic resin, and a chemical foaming agent that generates gas due to thermal decomposition or the like due to heating is dispersed in the thermoplastic resin. As the chemical foaming agent, azodicarboamide and the like are preferable. The foam layer 12 further includes a foaming aid (such as zinc oxide) that promotes foaming of the chemical foaming agent and lowers the foaming start temperature. Since the image is printed, the foam layer 12 is formed in white here.
[0044] インクジェッ トヘッ ド 1 1 0が吐出可能なインクとしては、 発泡メディア [0044] The ink that can be ejected from the ink jet head 110 includes foamed media.
1 〇の発泡箇所 (どこを発泡させるか) を制御する発泡制御インク (透明イ ンク) と、 発泡メディア 1 〇にカラー画像を印刷するための〇 IV!丫 等の着 色インクと、 がある。 There is a foaming control ink (transparent ink) that controls the foaming point of 10 (where to foam), and a colored ink such as 〇 IV!丫 to print a color image on the foaming medium 10. ..
[0045] 発泡制御インクとしては、 ここでは、 発泡層 1 2内部に浸透し、 発泡を化 学的に抑制する発泡抑制インクが採用される。 このような発泡抑制インクは 、 発泡層 1 2のうち、 発泡させたくない領域に塗布される。 当該発泡抑制イ ンクは、 例えば、 1 , 2, 3 -ベンゾトリアゾール、 1 - [N, N-ビス ( 2—エチルヘキシル) アミノメチル] ベンゾトリアゾール、 1 _ [N, N - ビス (2—エチルヘキシル) アミノメチル] メチルべンゾトリアゾールなど のベンゾトリアゾール系化合物をはじめとする化学的発泡抑制剤を含有する 。 発泡抑制インクにおける溶媒は、 非水系溶媒が使用される。 例えば、 非水 系溶媒は、 水以外の溶媒であり、 例えば、 揮発性有機化合物 (VOC) が挙 げられる。 As the foaming control ink, here, a foaming suppressing ink that penetrates into the foaming layer 12 and chemically suppresses foaming is adopted. Such a foam-suppressing ink is applied to a region of the foam layer 12 which is not desired to be foamed. The foam suppression For example, 1,2,3-benzotriazole, 1-[N,N-bis(2-ethylhexyl)aminomethyl]benzotriazole, 1_[N,N-bis(2-ethylhexyl)aminomethyl]methyl It contains chemical foaming inhibitors such as benzotriazole compounds such as benzotriazole. A non-aqueous solvent is used as the solvent in the foam suppression ink. For example, the non-aqueous solvent is a solvent other than water, and examples thereof include volatile organic compounds (VOC).
[0046] 着色インクとしては、 発泡層 1 2において、 発泡抑制インクが吐出された 領域に使用しても問題のないものが使用される。 ここでは、 C (シアン) - M (マゼンダ) · Y (イエロー) · K (ブラック) の 4種類の着色インクが 使用される。 各着色インクは、 非水系の顔料インクが好ましく、 溶剤インク が特に好ましい。 溶剤インクとしては、 株式会社ミマキエンジニアリング製 のソルベントインク S S 2 1 (着色剤;顔料、 溶媒;有機溶媒) 、 株式会社 ミマキエンジニアリング製のソルベントインク B S 4 (着色剤;顔料、 溶媒 ;有機溶媒) 等が挙げられる。 As the coloring ink, there is used a coloring ink that causes no problem even when used in the area of the foaming layer 12 onto which the foaming suppressing ink is ejected. Here, four types of colored inks, C (cyan)-M (magenta), Y (yellow), and K (black), are used. Each color ink is preferably a non-aqueous pigment ink, particularly preferably a solvent ink. Solvent inks include solvent ink SS21 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd., solvent ink BS4 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd., etc. Is mentioned.
[0047] 駆動機構 1 20は、 インクジェッ トヘッ ド 1 1 0を主走査方向に移動させ る機構と、 発泡メディア 1 〇を副走査方向に移動させる機構と、 を含んで構 成される。 駆動機構 1 20は、 インクジェッ トヘッ ド 1 1 0を主走査方向及 び副走査方向に移動させる機構であってもよい。 駆動機構 1 20は、 公知の ものを使用できるので詳細な構造の説明は省略する。 The drive mechanism 120 is configured to include a mechanism for moving the ink jet head 110 in the main scanning direction and a mechanism for moving the foamed medium 10 in the sub scanning direction. The drive mechanism 120 may be a mechanism that moves the ink jet head 110 in the main scanning direction and the sub scanning direction. A well-known drive mechanism can be used as the drive mechanism 120, and thus detailed description of the structure is omitted.
[0048] コントローラ 1 30は、 C P U (Central Processing Unit) 、 グラフイツ クプロセッ [0048] The controller 1 30 is a CPU (Central Processing Unit), a graphic processor.
サ等の 1以上のプロセッサ、 プロセッサのメインメモリとなる RAM (Rando m Access Me RAM (Random Access Memory), which is the main memory of the processor.
mory) 、 プロセッサで実行されるプログラムや各種データを記憶する不揮発 性の記憶装置 mory), a non-volatile storage device that stores programs executed by the processor and various data.
(フラッシュメモリ、 ハードディスク、 S S D (Solid State Drive) など) などを含ん 〇 2020/175270 12 卩(:170? 2020 /006511 (Flash memory, hard disk, SSD (Solid State Drive), etc.) 〇 2020/175 270 12 boxes (: 170? 2020/006511
で構成されている。 It is composed of.
[0049] コントローラ 1 3 0は、 プリンタ 1 0 0全体 (特に、 インクジェッ トへッ ド 1 1 〇、 駆動機構 1 2 0の動作等) を制御し、 発泡メディア 1 0に対して 印刷を施す。 The controller 130 controls the entire printer 100 (in particular, the inkjet head 110, the operation of the drive mechanism 120, etc.), and prints on the foamed medium 10.
[0050] コントローラ 1 3 0は、 外部のホストコンピュータなどと通信可能となっ ており、 コントローラ 1 3 0には、 当該ホストコンビュータなどからエンボ スデータ及び画像データが入力される。 The controller 1300 can communicate with an external host computer or the like, and the controller 1300 receives emboss data and image data from the host computer or the like.
[0051 ] エンボスデータは、 発泡によって形成したい凸部の形状 (エンボス形状) を指定するデータであり、 発泡制御インクの吐出/非吐出を画素毎に指定す るデータである。 ここでは、 発泡制御インクは、 発泡抑制インクであるので 、 前記凸部となる領域外の画素については吐出を指定し、 凸部となる領域内 の画素については非吐出を指定する。 [0051] The emboss data is data that specifies the shape of the convex portion (emboss shape) that is desired to be formed by foaming, and is the data that specifies whether or not to discharge the foaming control ink for each pixel. Here, since the bubbling control ink is a bubbling suppression ink, ejection is designated for the pixels outside the convex region, and non-ejection is designated for the pixels inside the convex region.
[0052] 画像データは、 発泡メディア 1 0に印刷したい画像を表すデータであり、 画像の画素毎の各着色インクの吐出量 (1画素当たりの着色インクの濃度で ある印刷濃度でもある。 ここでは、 吐出可能な最大吐出量を 1 0 0 %とした 割合で表される) を指定している。 吐出量は、 着色インクのインク滴の大き さ、 又は、 1画素当たりに吐出される着色インクのインク滴の数などを含む 。 つまり、 画像データは、 複数の画素それぞれを特定する画素データと、 各 画素データに対応付けられた、 〇1\/1丫 の着色インクそれぞれの吐出量を特 定するデータと、 を含む。 The image data is data representing an image to be printed on the foamed medium 10, and is also the ejection amount of each colored ink for each pixel of the image (also the print density, which is the density of the colored ink per pixel. , Which is expressed as a percentage with the maximum dischargeable amount being 100%). The ejection amount includes the size of the color ink droplets, or the number of color ink droplets ejected per pixel. In other words, the image data includes pixel data that specifies each of a plurality of pixels, and data that specifies the ejection amount of each of the color inks of 1/1/1, which is associated with each pixel data.
[0053] エンボスデータの画素の行数及び列数は、 画像データの画素の行数及び列 数と同じであり、 前者と後者の画素は、 一対一で対応している。 対応する画 素同士は、 発泡メディア 1 0において同じ位置に設定されている。 The number of rows and the number of columns of pixels of the embossed data are the same as the number of rows and the number of columns of pixels of the image data, and the former pixels and the latter pixels have a one-to-one correspondence. Corresponding pixels are set at the same position on the foamed media 10.
[0054] コントローラ 1 3 0は、 駆動機構 1 2 0を制御し、 インクジェッ トヘッ ド [0054] The controller 130 controls the drive mechanism 120 and controls the ink jet head.
1 1 〇を発泡メディア 1 〇に対して主走査方向及び副走査方向に移動させる 。 コントローラ 1 3 0は、 この移動に同期させてインクジェッ トヘッ ド 1 1 〇を制御し、 インクジェッ トヘッ ド 1 1 0が、 エンボスデータの各画素のう ち、 発泡制御インクを吐出することを指定するデータに対応する画素の位置 〇 2020/175270 13 卩(:170? 2020 /006511 1 1 0 is moved in the main scanning direction and the sub-scanning direction with respect to the foamed medium 1 0. The controller 1300 controls the ink jet head 1100 synchronously with this movement, and the ink jet head 1110 outputs data that specifies that foaming control ink is to be ejected from each pixel of the emboss data. Position of pixel corresponding to 〇 2020/175 270 13 卩(: 170? 2020/006511
に移動するたびに、 インクジェッ トヘッ ド 1 1 0から発泡抑制インクを吐出 させる。 さらに、 コントローラ 1 3 0は、 インクジェッ トヘッ ド 1 1 0が、 画像データの画素の位置に移動するたびに、 インクジェッ トヘッ ド 1 1 0を 制御し、 画像データにおけるその画素の位置に対応する吐出量にて着色イン クを吐出させる (吐出量が 0の場合には、 着色インクを吐出させない) 。 Each time the ink is moved to, the ink for controlling foaming is ejected from the ink jet head 110. Further, the controller 1300 controls the ink jet head 1100 each time the ink jet head 110 moves to the pixel position of the image data, and the ejection amount corresponding to the pixel position of the image data. The colored ink is ejected at (when the ejection amount is 0, the colored ink is not ejected).
[0055] 画像データとエンボスデータとは、 1つのイメージデータとして作成され 、 コントローラ 1 3 0に供給されてもよい。 The image data and the emboss data may be created as one image data and supplied to the controller 130.
[0056] さらに、 コントローラ 1 3 0は、 エンボスデータと画像データとを比較し て、 画像データが指定する吐出量を適宜補正する処理を行う。 当該処理につ いては後述する。 Further, the controller 130 compares the embossed data with the image data and appropriately corrects the ejection amount designated by the image data. The processing will be described later.
[0057] プリンタ 1 0 0は、 上記構成の他、 ユーザからの操作を受け付ける操作部 や、 操作画面等を表示する表示部などを備えてもよい。 In addition to the above-described configuration, the printer 100 may include an operation unit that receives an operation from the user, a display unit that displays an operation screen, and the like.
[0058] (画像データの吐出量の補正) (Correction of ejection amount of image data)
以下、 コントローラ 1 3 0による画像データが指定する吐出量の補正につ いて説明する。 以下では、 一例として、 図 3に示すように、 正方形の画像 (ここでは、 ベタに同一色で着色された画像) を発泡メディア 1 0に印刷し ようとするものとする。 なお、 図 3は、 画像印刷、 発泡等のあとの発泡メデ ィア 1 0 (発泡製品) である。 画像 の印刷では、 後述のように、 吐出量が 補正され、 実際には、 図 8に示すレイヤー画像丁の画像 が印刷される。 発 泡メディア 1 〇には、 平面視したときに四角枠形状の第 1部分 1 0 (画像 の縁部に相当する部分) と、 それ以外の部分である第 2部分 1 〇巳と、 が 設定されており、 第 1部分 1 0八のみを発泡させるものとする。 画像 のう ち、 第 1部分 1 0八上に印刷される部分を第 1画像 1 とし、 残りの部分を 第 2画像 2とする。 The correction of the ejection amount specified by the image data by the controller 130 will be described below. In the following, as an example, as shown in FIG. 3, it is assumed that a square image (here, an image that is solidly colored with the same color) is to be printed on the foamed medium 10. Figure 3 shows the foam media 10 (foam product) after image printing and foaming. In the printing of the image, the ejection amount is corrected as described later, and the image of the layer image page shown in Fig. 8 is actually printed. The foaming medium 10 is set with a square frame-shaped first part 1 0 (the part corresponding to the edge of the image) and a second part 1 0, which is the other part, when seen in a plan view. However, only the first part 108 shall be foamed. Of the images, the part printed on the first part 108 is the first image 1 and the remaining part is the second image 2.
[0059] コントローラ 1 3 0は、 当該コントローラ 1 3 0が有する〇 II等が記憶 装置に記憶されたプログラムを実行することで、 下記補正処理を行う。 当該 補正処理により、 画像データの吐出量が補正される。 [0059] The controller 1300 performs the following correction processing by executing the program stored in the storage device by the II etc. of the controller 1300. The ejection amount of the image data is corrected by the correction process.
[0060] (補正処理) 〇 2020/175270 14 卩(:170? 2020 /006511 [0060] (Correction processing) 〇 2020/175 270 14 卩 (: 170? 2020 /006511
コントローラ 1 3 0は、 外部からエンボスデータ及び画像データが供給さ れると、 図 4に示す補正処理を開始する。 なお、 エンボスデータ及び画像デ —夕が 1つのイメージデータを構成している場合、 コントローラ 1 3 0は、 当該イメージデータをエンボスデータと画像データとに分けて以下の処理を 行ぅ。 When the emboss data and the image data are supplied from the outside, the controller 130 starts the correction process shown in FIG. When the embossed data and the image data form one image data, the controller 130 separates the image data into embossed data and image data and performs the following processing.
[0061] ここで、 エンボスデータは、 例えば、 発泡制御インクを吐出する画素を黒 、 発泡制御インクを吐出しない画素を白とした画像を表すデータであるもの とする。 当該エンボスデータが表す画像 0を、 図 5に示す。 画像 0は、 発泡 メディア 1 0の表面と同形状である。 図 5に示すように、 エンボスデータが 表す画像 0は、 四角枠形状の白の画像 0 1 と、 それ以外の黒 (図 5では、 黒 をハッチングで表現している) の画像〇 2と、 からなる。 白の画像 0 1は、 発泡メディア 1 〇の発泡領域である第 1部分 1 0 に相当する。 黒の画像〇 2は、 第 2部分 1 0巳に相当する。 従って、 発泡制御インク (ここでは、 発 泡抑制インク) は、 発泡メディア 1 0のうち発泡させない領域に塗布される [0061] Here, it is assumed that the emboss data is, for example, data representing an image in which pixels that eject the bubbling control ink are black and pixels that do not eject the bubbling control ink are white. Image 0 represented by the emboss data is shown in FIG. Image 0 has the same shape as the surface of the foamed media 10. As shown in Fig. 5, the image 0 represented by the emboss data is a square frame-shaped white image 0 1 and the other black images (in Fig. 5, black is represented by hatching) image 0 2, Consists of. The white image 0 1 corresponds to the first portion 10 which is the foamed area of the foamed medium 10. The black image 0 2 corresponds to the second part, 10m. Therefore, the foaming control ink (here, the foaming suppression ink) is applied to the non-foaming area of the foaming medium 10.
[0062] 画像データは、 画像 を表すデータであるが、 ここでは、 画像 0と同形状 のレイヤー画像 を表す画像データとしてコントローラ 1 3 0に入力される 。 図 6にレイヤー画像[¾を示す。 レイヤー画像 は、 中央に位置する画像 と、 当該画像 以外の余白領域 1 と、 からなる。 余白領域 1は、 着色イ ンクを吐出しない領域である。 画像データにおいて、 当該余白領域 1内の 各画素に対応する上記着色インクの吐出量は 「0」 である。 [0062] The image data is data representing an image, but here, the image data is input to the controller 130 as image data representing a layer image having the same shape as the image 0. Figure 6 shows the layer image [¾. The layer image consists of the image located in the center and the margin area 1 other than the image. The margin area 1 is an area where the colored ink is not ejected. In the image data, the ejection amount of the colored ink corresponding to each pixel in the blank area 1 is “0”.
[0063] コントローラ 1 3 0は、 補正処理において、 エンボスデータが表す画像〇 と、 画像データが表すレイヤー画像 8と、 に基づき、 画像〇のうちの白の画 像〇 1 と、 レイヤー画像[¾のうちの画像 とが重複する部分を特定し、 図 7 に示すような、 前記重複する部分を表す画像 3 1 を含むレイヤー画像 3 (レ イヤー画像 と同形状の画像) を表す画像データを生成する (ステップ 3 1 ) 。 当該画像データは、 レイヤー画像 の画像データと同様、 レイヤー画像 3の画素毎の各着色インクの吐出量 (ここでは、 吐出可能な最大吐出量を 1 〇 2020/175270 15 卩(:170? 2020 /006511 [0063] In the correction process, the controller 1330 uses the image ◯ represented by the embossed data and the layer image 8 represented by the image data based on the white image 〇 1 of the image 〇 and the layer image [¾ The image data representing the layer image 3 (image having the same shape as the layer image) including the image 3 1 representing the overlapping part is generated as shown in FIG. Yes (step 3 1). Similar to the image data of the layer image, the image data is the ejection amount of each colored ink for each pixel of the layer image 3 (here, the maximum ejection amount that can be ejected is 1 〇 2020/175 270 15 卩(: 170? 2020/006511
0 0 %とした割合で表される) を指定するデータとして生成される。 なお、 レイヤー画像 3のうち、 画像 3 1以外の部分 (画像 0と画像 とが重複しな い部分) の画素の吐出量は、 0である。 It is generated as data that specifies (0 0%). The ejection amount of the pixels in the portion other than the image 31 in the layer image 3 (the portion in which the image 0 and the image do not overlap) is 0.
[0064] ここで、 レイヤー画像 3を表す画像データのうち画像 3 1の部分の画像デ —夕が指定する吐出量について説明する。 本願発明者は、 発泡メディアに画 像を印刷した後、 当該発泡メディアを発泡させた場合であって、 発泡領域と 非発泡領域とで同じ色の画像が印刷されている場合、 発泡領域に印刷されて いる画像が、 非発泡領域に印刷されている画像よりも濃度 (例えば、 反射濃 度) が低くなってしまうこと、 つまり、 淡色化してしまうことを見出した。 本願発明者は、 この原因を探ったところ、 発泡領域に印刷された画像では、 発泡による膨張により、 当該画像を表すインク層がひび割れ、 発泡領域の色 (ここでは、 白) が見えてしまうことによることを見出した。 そして、 本願 発明者は、 この濃度低下の分、 その後に発泡させる発泡領域に印刷する画像 の濃度を予め上げておくことを見出した。 レイヤー画像 3は、 当該画像の濃 度を上げるための画像であり、 レイヤー画像 3を表す画像データが指定する 吐出量は、 この濃度の上昇分に対応する吐出量である。 [0064] Here, the discharge amount designated by the image data of the image 31 portion of the image data representing the layer image 3 will be described. The inventor of the present application, when the image is printed on the foamed medium and then the foamed medium is foamed, and when an image of the same color is printed in the foamed region and the non-foamed region, the image is printed in the foamed region We found that the image that is printed has a lower density (for example, the reflection density) than the image that is printed in the non-foamed area, that is, it is lightened. The inventor of the present application has investigated the cause of this, and in the image printed in the foamed area, the ink layer representing the image is cracked due to expansion due to foaming, and the color of the foamed area (white here) is visible I found that. Then, the inventor of the present application has found that the density of the image to be printed in the foamed region to be foamed thereafter is increased in advance by the amount of the decrease in the density. The layer image 3 is an image for increasing the density of the image, and the ejection amount specified by the image data representing the layer image 3 is the ejection amount corresponding to the increase in the density.
[0065] コントローラ 1 3 0の記憶部には、 コントローラ 1 3 0に供給された画像 データが指定する吐出量 (1〜 1 0 0 %であるが、 1 0 0 %等の高い値は通 常使用されない。 ) と、 前記上昇分に対応する吐出量巳と、 の対応関係を 示すテーブル (当該テーブルは、 例えば着色インクの種類ごとに用意される ) を用意する。 吐出量 と吐出量巳との関係は、 実験等により決定すればよ い。 例えば、 吐出量を異ならせた複数の画像を、 発泡前の発泡メディア (サ ンプル) のうち、 その後に発泡させる発泡領域と、 発泡させない非発泡領域 とのそれぞれに印刷し、 その後、 当該発泡メディアを発泡させ、 発泡領域上 の複数の画像と、 非発泡領域上の複数の画像とを比較する (当該比較は、 例 えば、 反射濃度等により行うとよい) 。 両者で色が同じ画像 (又は同じと許 容できる程度、 色が近似する画像) が有る場合、 当該色が同じ画像のうちの 非発泡領域上の画像の印刷時の吐出量を前記吐出量 とし、 当該色が同じ画 〇 2020/175270 16 卩(:170? 2020 /006511 [0065] In the storage unit of the controller 1300, the discharge amount specified by the image data supplied to the controller 1300 (1 to 100%, but a high value such as 100% is usually Is not used.), and a discharge amount threshold corresponding to the above-mentioned increase amount, a table (the table is prepared, for example, for each type of colored ink) is prepared. The relationship between the discharge amount and the discharge amount limit may be determined by experiments. For example, multiple images with different discharge amounts are printed on the foamed media (sample) that has not been foamed, on each of the foamed area that is to be foamed and the non-foamed area that is not to be foamed. And the plurality of images on the non-foamed region are compared with each other (the comparison may be performed, for example, by reflection density or the like). If there is an image with the same color (or an image with a color that is acceptable to be the same, and the colors are similar), the discharge amount at the time of printing the image on the non-foamed area in the image with the same color is the discharge amount. , Images with the same color 〇 2020/175 270 16 卩 (: 170? 2020 /006511
像のうちの発泡領域上の画像の印刷時の吐出量から非発泡領域上の画像の印 刷時の吐出量 (前記吐出量 ) を減じた値を前記吐出量巳として、 前記テー ブルを作成する。 The table is created by taking the value obtained by subtracting the discharge amount (the discharge amount) when printing the image on the non-foamed region from the discharge amount when the image on the foamed region of the image is printed as the discharge amount To do.
[0066] コントローラ 1 3 0は、 レイヤー画像 を表す画像データのうち、 レイヤ —画像 における前記画像 3 1 に相当する部分の画素のうちの 1つの画素に 対応する吐出量を取得する。 コントローラ 1 3 0は、 取得した吐出量に基づ いて、 前記テーブルを参照し、 当該吐出量に合致する吐出量 に対応する吐 出量巳を取得する。 コントローラ 1 3 0は、 前記で取得した吐出量巳を、 レ イヤー画像 3を表す画像データのうちの、 前記 1つの画素に対応する画素の 吐出量として採用する。 コントローラ 1 3 0は、 このようなことを、 画像 3 1 に相当する部分の画素それぞれ、 及び、 着色インクの種類それぞれについ て行う。 このようにして、 画像 3 1の各画素の吐出量を前記テーブルから得 られた吐出量巳としたレイヤー画像 3の画像データが得られる。 [0066] The controller 1300 obtains the discharge amount corresponding to one pixel of the pixels of the portion corresponding to the image 3 1 in the layer image among the image data representing the layer image. Based on the acquired discharge amount, the controller 130 refers to the table and acquires the discharge amount corresponding to the discharge amount that matches the discharge amount. The controller 130 uses the ejection amount threshold acquired above as the ejection amount of the pixel corresponding to the one pixel in the image data representing the layer image 3. The controller 130 performs such a process for each pixel of the portion corresponding to the image 31 and for each type of colored ink. In this way, the image data of the layer image 3 with the ejection amount of each pixel of the image 31 as the ejection amount obtained from the table is obtained.
[0067] コントローラ 1 3 0は、 ステップ 3 1のあと、 図 8に示すように、 レイヤ —画像 を表す画像データと、 レイヤー画像 3を表す画像データと、 を合成 し、 レイヤー画像 とレイヤー画像 3とが合成されたレイヤー画像丁を表す 画像データを生成する (ステップ 3 2) 。 当該合成では、 対応する画素の吐 出量同士が足し合わされる。 レイヤー画像丁は、 画像 を有し、 画像 のう ち第 1画像 1は、 第 2画像 2 (レイヤー画像 の画像 の色と同一) よ りも濃い色 (吐出量が、 画像 3 1分多くなるため) の画像となる。 このよう にして、 画像 の色の濃さが補正される (画像 のうちの発泡領域に印刷さ れる第 1画像 1の色の濃さが、 その後の発泡による淡色化を補う色の濃さ に補正される) 。 [0067] After step 31, the controller 1300 synthesizes the layer image and the layer image 3 by combining the image data representing the layer image and the image data representing the layer image 3 as shown in Fig. 8. Image data representing a layer image page in which and are combined is generated (step 32). In the synthesis, the ejection amounts of the corresponding pixels are added together. The layer image has an image, and the first image 1 of the images is darker than the second image 2 (same as the image color of the layer image) (the ejection amount increases by 1 minute for image 3). Image). In this way, the color depth of the image is corrected. Will be corrected).
[0068] (補正後の印刷、 及び、 発泡) [0068] (Printing after correction and foaming)
コントローラ 1 3 0は、 上記補正処理後、 エンボスデータに基づいてイン クジエッ トヘッ ド 1 1 0を制御し、 当該インクジエッ トヘッ ド 1 1 0に発泡 抑制インクの吐出を行わせる。 これにより、 発泡メディア 1 0のうち第 1部 分 1 〇 (発泡する領域) 以外の第 2部分 1 0巳にのみ、 発泡を抑制する発 〇 2020/175270 17 卩(:170? 2020 /006511 After the above correction processing, the controller 130 controls the ink jet head 110 based on the emboss data and causes the ink jet head 110 to eject the bubbling suppression ink. As a result, foaming is suppressed only in the second part 10 of the foamed media 10 other than the first part 10 (foaming area). 〇 2020/175 270 17 卩(: 170? 2020/006511
泡制御インクが塗布される。 Foam control ink is applied.
[0069] さらに、 コントローラ 1 3 0は、 上記補正処理後、 レイヤー画像丁を表す 画像データに基づき (当該画像データの画素毎の吐出量に従って) 、 当該イ ンクジェッ トヘッ ド 1 1 0を制御し、 インクジェッ トヘッ ド 1 1 0により、 レイヤー画像丁の画像 (補正後の画像) を発泡メディア 1 0に印刷する。 発泡メディア 1 0に印刷された画像 は、 第 2画像 2の色に比べて第 1画 像 1の色が濃くなっている (補正無しであれば、 両者は同じ色である) 。 [0069] Furthermore, after the above correction processing, the controller 130 controls the ink jet head 110 based on the image data representing the layer image page (according to the ejection amount of each pixel of the image data), Use the inkjet head 110 to print the image of the layer image (corrected image) on the foamed media 10. In the image printed on the foamed media 10, the color of the first image 1 is darker than the color of the second image 2 (the two colors are the same without correction).
[0070] その後、 印刷後の発泡メディア 1 0を加熱し、 発泡層 1 2を発泡させる。 [0070] After that, the foamed medium 10 after printing is heated to foam the foamed layer 12.
ここでは、 発泡制御インクにより、 発泡層 1 2のうち第 1部分 1 〇八のみが 発泡し、 盛り上がる。 この盛り上がりにより、 第 1部分 1 〇八上の第 1画像 1は、 前記のように淡色化してしまう (濃度が低下してしまう) が、 印刷 前の上記補正で当該淡色化 (濃度低下) の分だけ第 1画像? 1 を濃色化して いるので、 発泡後の第 1画像 1の色は、 淡色化して第 2画像 2に近づき (第 2画像 2については、 発泡の影響を受けず、 色は変化しない) 、 発泡 後の最終的な発泡メディア 1 0に印刷された画像 は、 図 3に示すように一 様に同じ色又は近い色に見える。 Here, the foam control ink causes only the first portion 108 of the foam layer 12 to foam and rise. Due to this swelling, the first image 1 on the first part 108 is dimmed as described above (the density is reduced), but the above-mentioned correction before printing causes the dimming (density reduction) to occur. 1st image only for minutes? Since 1 is darkened, the color of the first image 1 after foaming becomes lighter and approaches that of the second image 2 (the second image 2 is not affected by foaming and the color does not change). The image printed on the final foamed media 10 after foaming looks similar or close in color, as shown in FIG.
[0071 ] (効果等) [0071] (Effect etc.)
この実施の形態では、 発泡による淡色化を見越した補正を行うことができ 、 発泡後の第 1画像 1 と第 2画像 2との色を近づける又は同じとするこ とができ、 第 1画像 1 と第 2画像 2との色が、 本来同じであるにもかか わらず、 発泡後に異なってしまう不都合を軽減できる。 In this embodiment, it is possible to make a correction in anticipation of lightening due to foaming, and the colors of the first image 1 and the second image 2 after foaming can be brought close to or the same. It is possible to reduce the inconvenience that the colors of the second image 2 and the color of the second image 2 are different after foaming even though they are originally the same.
[0072] (変形例) (Modification)
本発明は、 上記で説明した実施の形態に限らない。 上記実施の形態は適宜 変更可能である。 The present invention is not limited to the embodiment described above. The above embodiment can be modified as appropriate.
[0073] (変形例 1) (Modification 1)
上記では、 濃色化に際して、 テーブルを参照しているが、 もともとの画像 の色の濃度と、 発泡による淡色化の度合いとの関係式を、 実験等により予め 導いておき (コントローラ 1 3 0の記憶部に格納しておき) 、 上記濃色化に 〇 2020/175270 18 卩(:170? 2020 /006511 In the above, the table is referred to when darkening, but the relational expression between the density of the original image color and the degree of lightening due to foaming is preliminarily derived by experiments or the like (controller 130 Stored in the memory)) 〇 2020/175 270 18 卩 (: 170? 2020 /006511
際しては、 前記関係式によりインクの吐出量を特定し、 レイヤー画像 3の画 像データを生成してもよい。 また、 濃色化 (上記補正処理) は、 プリンタ 1 0 0に供給される前の段階で行われてもよい (例えば、 ホストコンピュータ 等により行ってもよい) 。 さらに、 前記淡色化を見越して、 画像データを生 成するようにしてもよい (例えば、 画像ソフトで、 画像を作成するときに、 第 1画像 1 を意図する色よりも濃い色にしておく) 。 このように、 画像デ —夕は、 プリンタ 1 0 0に供給される段階で、 すでに、 第 1画像 1の色が 第 2画像 2の色よりも濃い画像を表すものとなっていてもよい。 In this case, the ejection amount of ink may be specified by the above relational expression, and the image data of the layer image 3 may be generated. The darkening (correction process) may be performed before being supplied to the printer 100 (for example, it may be performed by a host computer or the like). Further, the image data may be generated in anticipation of the lightening (for example, when the image is created by the image software, the first image 1 should be darker than the intended color). .. In this way, the image data may already represent the image in which the color of the first image 1 is darker than the color of the second image 2 when it is supplied to the printer 100.
[0074] (変形例 2) [0074] (Modification 2)
上記では、 発泡により淡色化する第 1画像 1 を濃色化しているが、 当該 濃色化に加え又は代えて、 第 1画像 1が発泡により淡色化する分、 第 2画 像 2を元々の画像 (レイヤー画像 の画像 ) から淡色化してもよい。 な お、 第 1画像 1の濃度が濃いほど、 第 1画像 1の淡色化の度合いは大き くなるので、 第 2画像 2を淡色化した方が、 効率的である。 In the above, the first image 1, which is lightened by foaming, is darkened.However, in addition to or instead of the darkening, the second image 2 is originally colored because the first image 1 is lightened by foaming. The image (layer image) may be lightened. The darker the density of the first image 1, the greater the degree of lightening of the first image 1. Therefore, it is more efficient to lighten the second image 2.
[0075] (変形例 3) [0075] (Modification 3)
発泡層 1 2の上に、 インクの滲み等を低減するインク受理層等を設けても よい。 An ink receiving layer or the like that reduces ink bleeding or the like may be provided on the foam layer 12.
[0076] (変形例 4) (Modification 4)
発泡後の第 1部分 1 〇 等の断面を図 9に示す。 図 9に示すように、 発泡 層 1 2が発泡すると、 凸部 1 2 が形成される。 凸部 1 2 は、 上面及び斜 面を有する。 発泡前に比べ、 凸部 1 2 の表面積は上面よりも斜面の方が大 きく増える。 従って、 第 1画像 1 (第 1画像 1 を表しているインク層) のうち、 凸部 1 2八の上面の画像 1 1 よりも凸部 1 2八の斜面の画像 1 2及び 1 3 (インク層) の方が、 上記ひび割れが発生しやすく、 また、 ひ び割れが大きくなりやすく、 目立ちやすい。 そこで、 上記補正処理において 、 レイヤー画像 3の画像 3 1の縁部 (範囲は、 実験等により予め求めておく ) を点描の画像 (ドッ トパターンの画像) やハーフトーンなどの画像に変更 してもよい。 このように、 縁部に印刷される部分の画像を、 着色インクが吐 〇 2020/175270 19 卩(:170? 2020 /006511 Figure 9 shows the cross-section of the first part, such as 10 after foaming. As shown in FIG. 9, when the foam layer 12 foams, the protrusions 12 are formed. The convex portion 12 has an upper surface and an inclined surface. Compared with before foaming, the surface area of the convex portion 12 is larger on the slope than on the upper surface. Therefore, in the first image 1 (the ink layer representing the first image 1), the images 1 2 and 1 3 (inks) on the slope of the convex 1 2 8 are more than on the image 1 1 on the upper surface of the convex 1 2 8. The layer) is more prone to the above-mentioned cracks, and the cracks are likely to be larger and more conspicuous. Therefore, in the above correction process, the edge of the image 3 1 of the layer image 3 (the range is obtained in advance by experiments, etc.) is changed to a stippled image (dot pattern image) or halftone image. Good. In this way, the colored ink ejects the image of the part printed on the edge. 〇 2020/175 270 19 卩 (: 170? 2020 /006511
出されない画素 (空隙) が多い画像又は薄い色の画像に変更することにより 、 前記ひび割れを目立たなくすることができる (発泡前から下地を露出させ る空隙が形成されているため、 又は、 発泡前から色が薄いため) 。 The cracks can be made inconspicuous by changing to an image with many pixels (voids) that are not exposed (light voids) (Because voids that expose the base are formed before foaming, or before foaming. Because the color is light).
[0077] 上記に関連し、 プリンタ 1 0 0は、 発色度合いの異なるインクにより同じ 色を表現できる場合、 第 1画像 1 を、 発色が良い第 1インクによる点描等 の空隙のある画像とし、 第 2画像 2を、 第 1インクよりも発色の程度が良 くない第 2インクによるベタ塗りの画像とし、 発泡後の第 1画像 1及び第 2画像 2の色の濃さを同じ又は同程度とするようにしてもよい。 また、 印 刷する画像全体、 印刷する画像のうち発泡部分に印刷される部分のみ、 又は 、 印刷する画像のうち発泡部分に印刷される画像を含む同一色の画像全体を 、 点描等の空隙のある画像とし、 前記ひび割れを防止するようにしてもよい 。 これらによれば、 上記ひび割れの発生を防止でき、 前記淡色化を防止でき る。 In relation to the above, when the printer 100 can express the same color with inks having different coloring degrees, the first image 1 is an image with voids such as pointillism with the first ink having good coloring, 2 Image 2 is a solid-painted image with the second ink, which has a lower degree of color development than the first ink, and the first and second images 1 and 2 after foaming have the same or similar color depth. You may do so. In addition, the entire image to be printed, only the part of the image to be printed that is printed on the foamed part, or the entire image of the same color including the image that is printed on the foamed part of the image to be printed, has voids such as dots. A certain image may be provided to prevent the cracks. According to these, it is possible to prevent the occurrence of cracks and prevent the lightening.
[0078] (変形例 5) [0078] (Modification 5)
発泡層 1 2は、 ベースとしての熱可塑性樹脂と、 当該熱可塑性樹脂に分散 された熱膨張性マイクロカプセルと、 を備えるものであってもよい。 熱膨張 性マイクロカプセルは、 熱可塑性樹脂製のマイクロカプセルと、 当該マイク ロカプセルに封入された揮発性溶剤 (液状炭化水素など) と、 を備える。 こ の発泡層 1 2は、 加熱により揮発性溶剤が揮発して熱膨張性マイクロカプセ ルが膨張することで、 盛り上がる。 このようにして、 発泡層 1 2は、 発泡し 、 発泡により表面が盛り上がる。 この場合の発泡制御インクは、 電磁波等を 吸収して発熱する吸収剤 (例えば、 近赤外線を吸収する力ーボンブラックな ど) を含有するインクとし、 発泡させたい部分に塗布する (上記エンボスデ —夕の黒と白は逆になる) 。 発泡時は、 前記電磁波等を発泡メディア 1 〇に 照射し、 発泡制御インクが塗布された部分のみを加熱し、 部分的な発泡を可 能とする。 The foam layer 12 may include a thermoplastic resin as a base, and thermally expandable microcapsules dispersed in the thermoplastic resin. The heat-expandable microcapsule includes a thermoplastic resin microcapsule and a volatile solvent (liquid hydrocarbon or the like) enclosed in the microcapsule. The foam layer 12 rises when the volatile solvent is volatilized by heating and the heat-expandable microcapsules expand. In this way, the foam layer 12 foams, and the surface rises due to foaming. In this case, the foaming control ink should be an ink containing an absorber that absorbs electromagnetic waves and generates heat (for example, the ability to absorb near infrared rays-such as Bon Black), and apply it to the part to be foamed (see the embossed pattern above). Black and white are reversed). At the time of foaming, the foaming medium 10 is irradiated with the electromagnetic wave and the like, and only the part coated with the foaming control ink is heated to enable partial foaming.
[0079] (変形例 6) [0079] (Modification 6)
エンボスデータは、 発泡制御インクの吐出量を指定してもよい。 この場合 〇 2020/175270 20 卩(:170? 2020 /006511 The emboss data may specify the ejection amount of the foaming control ink. in this case 〇 2020/175 270 20 units (: 170? 2020/006511
、 前記の濃色化の度合いを、 前記吐出量 (つまり、 発泡度合い) に応じて異 ならせてもよい。 The degree of darkening may be different according to the discharge amount (that is, the degree of foaming).
[0080] (第 1の実施形態) [0080] (First Embodiment)
本発明の第 1の実施形態に係る印刷用メディア 6 0について図面を参照し つつ説明する。 A printing medium 60 according to the first embodiment of the present invention will be described with reference to the drawings.
[0081] (印刷用メディア 6 0の構成) [0081] (Structure of printing medium 60)
印刷用メディア 6 0は、 図 1 (3) 〜 (〇) に示すように、 加熱により発 泡して厚くなる発泡性メディアである。 印刷用メディア 6 0は、 発泡層 6 1 と、 発泡層 6 1上に形成されているインク受理層 6 2とを備える。 印刷用メ ディア 6 0の形状は、 インクジェッ ト印刷が可能であれば任意であり、 例え ば、 シート状、 口ール状、 又は任意の立体形状であってもよい。 As shown in Fig. 1 (3) to (○), the print media 60 is a foamable media that foams and thickens when heated. The printing medium 60 includes a foam layer 61 and an ink receiving layer 62 formed on the foam layer 61. The shape of the printing medium 60 is arbitrary as long as ink jet printing is possible, and may be, for example, a sheet shape, a mouth shape, or any three-dimensional shape.
[0082] (発泡層) [0082] (Foam layer)
発泡層 6 1は、 化学発泡剤及び可塑剤を含有する第 1の熱可塑性樹脂の層 である。 発泡層 6 1は、 所定温度 (以下、 発泡温度とも呼称する) 以上に加 熱すると後述する化学発泡剤の熱分解により生じた気体で膨張し、 加熱前よ りも厚くなる。 このことを、 発泡層 6 1が 『発泡』 するとも表現する。 The foam layer 61 is a layer of the first thermoplastic resin containing a chemical foaming agent and a plasticizer. When heated above a predetermined temperature (hereinafter also referred to as foaming temperature), the foamed layer 61 expands with a gas generated by thermal decomposition of a chemical foaming agent described later, and becomes thicker than before heating. This is also expressed as "foaming" of the foam layer 61.
[0083] 発泡層 6 1の形状は、 印刷用メディア 6 0の所望の形状に適合していれば 任意であり、 例えば、 シート状、 口ール状、 又は任意の立体形状であっても よい。 [0083] The shape of the foam layer 61 is arbitrary as long as it matches the desired shape of the printing medium 60, and may be, for example, a sheet shape, a mouth shape, or any three-dimensional shape. ..
[0084] (化学発泡剤) [0084] (Chemical foaming agent)
化学発泡剤は、 発泡温度以上に加熱されると化学的に気体を発生して分解 する物質であれば特に限定されないが、 具体例としては、 アゾジカルボンア ミ ド (八〇〇八) 、 4 , 4’ 一オキシビス (ベンゼンスルホニルヒドラジド ) 、 1 , 1’ ーアゾビス ( 1 —アセトキシー 1 —フェニルエタン) 、 ジメチ ルー 2 , 2’ ーアゾビスプチレート、 ジメチルー 2 , 2’ ーアゾビスイソブ チレート、 2 , 2, ーアゾビス (2 , 4 , 4—トリメチルペンタン) 、 1 , 1, ーアゾビス (シクロヘキサンー 1 —カルボニトリル) 、 2 , 2, ーアゾ ビス [!\1 _ (2—カルボキシエチル) _ 2—メチループロピオンアミジン] 〇 2020/175270 21 卩(:170? 2020 /006511 The chemical foaming agent is not particularly limited as long as it is a substance that chemically generates a gas and decomposes when heated to a temperature higher than the foaming temperature. ,4' monooxybis (benzenesulfonyl hydrazide), 1, 1'-azobis (1-acetoxy 1-phenylethane), dimethyl 2,2'-azobisbutyrate, dimethyl-2,2'-azobisisobutyrate, 2, 2, 2, -Azobis (2,4,4-trimethylpentane), 1,1,-Azobis (cyclohexane-1 -carbonitrile), 2, 2, -azobis [!\1 _ (2-carboxyethyl) _ 2-methyl-propionamidine ] 〇 2020/175 270 21 卩 (: 170? 2020 /006511
等のアゾ化合物; 1\1 , 1\1, ージニトロソペンタメチレンテトラミン (0 丁 ) 等のニトロソ化合物; 4 , 4’ ーオキシビス (ベンゼンスルホニルヒドラ ジド) 、 ジフエニルスルホンー 3 , 3’ ージスルホニルヒドラジド等のヒド ラジン誘導体; !〇 —トルエンスルホニルセミカルバジド等のセミカルバジド 化合物; トリヒドラジノ トリアジンなどの有機系熱分解型発泡剤、 炭酸水素 ナトリウム、 炭酸水素アンモニウム等の重炭酸塩、 炭酸ナトリウム、 炭酸ア ンモニウム等の炭酸塩;亜硝酸アンモニウム等の亜硝酸塩、 水素化合物など の無機系熱分解型発泡剤が挙げられる。 これらの化学発泡剤は、 単独、 又は 複数種類を用いることができる。 Azo compounds such as; 1\1, 1\1, Nitroso compounds such as dinitrosopentamethylenetetramine (0), 4,4'-oxybis (benzenesulfonyl hydrazide), diphenyl sulfone 3, 3'age Hydrazine derivatives such as sulfonyl hydrazides;! -Semicarbazide compounds such as toluenesulfonyl semicarbazide; organic thermal decomposition type foaming agents such as trihydrazino triazine; bicarbonates such as sodium hydrogen carbonate and ammonium hydrogen carbonate; carbonates such as sodium carbonate and ammonium carbonate; ammonium nitrite and the like Examples include inorganic pyrolyzable foaming agents such as nitrites and hydrogen compounds. These chemical foaming agents may be used alone or in combination of two or more kinds.
[0085] 例えば、 アゾジカルボンアミ ドは、 2 3 0 °〇程度で分解して、 窒素ガス、 —酸化炭素ガス、 炭酸ガスなどが発生する。 [0085] For example, azodicarbonamide decomposes at about 230 ° C to generate nitrogen gas, carbon dioxide gas, carbon dioxide gas, and the like.
[0086] 化学発泡剤としては、 有機系熱分解型発泡剤が好ましく、 アゾ化合物がよ り好ましく、 アゾジカルボンアミ ド、 1\1 , 1\1’ ージニトロソペンタメチレン テトラミン、 又は 4 , 4’ ーオキシビス (ベンゼンスルホニルヒドラジド) が特に好ましい。 [0086] As the chemical foaming agent, an organic thermal decomposition type foaming agent is preferable, an azo compound is more preferable, azodicarbonamide, 1\1, 1\1'-dinitrosopentamethylene tetramine, or 4, 4 '-Oxybis(benzenesulfonyl hydrazide) is particularly preferred.
[0087] 発泡層 6 1は、 さらに、 発泡助剤を含有してもよい。 発泡助剤は、 化学発 泡剤の発泡反応を促進するものであれば特に限定されないが、 より具体的に は、 化学発泡剤の分解温度を低下させる触媒であると好ましく、 金属を含む 金属系の発泡助剤がより好ましい。 発泡助剤が金属系の発泡助剤であると、 後述のキレート剤を用いて化学発泡剤の発泡性を容易に調整できる。 The foam layer 61 may further contain a foaming aid. The foaming aid is not particularly limited as long as it promotes the foaming reaction of the chemical foaming agent, but more specifically, it is preferably a catalyst that lowers the decomposition temperature of the chemical foaming agent, and a metal-containing metal-based agent. More preferred are the foaming assistants. When the foaming aid is a metal-based foaming aid, the chelating agent described below can be used to easily adjust the foaming property of the chemical foaming agent.
[0088] 発泡助剤としては、 例えば、 亜鉛化合物、 バリウム化合物等の有機金属化 合物又は無機金属化合物、 有機酸、 尿素、 これらの誘導体が挙げられる。 中 でも有機金属化合物又は無機金属化合物が好ましく、 亜鉛化合物、 バリウム 化合物が好ましい。 [0088] Examples of the foaming aid include organic metal compounds such as zinc compounds and barium compounds or inorganic metal compounds, organic acids, urea, and derivatives thereof. Among them, organic metal compounds or inorganic metal compounds are preferable, and zinc compounds and barium compounds are preferable.
[0089] 亜鉛化合物の有機金属化合物又は無機金属化合物の具体例としては、 酸化 亜鉛 (Z n〇) 、 ステアリン酸亜鉛が挙げられる。 有機酸の具体例としては 、 ホウ酸、 シュウ酸、 コハク酸、 アジピン酸が挙げられる。 [0089] Specific examples of the organometallic compound or the inorganic metallic compound of the zinc compound include zinc oxide (Zn o) and zinc stearate. Specific examples of the organic acid include boric acid, oxalic acid, succinic acid, and adipic acid.
[0090] 例えば、 化学発泡としてアゾジカルボンアミ ド (八〇〇八) を用いた場合 〇 2020/175270 22 卩(:170? 2020 /006511 [0090] For example, when azodicarbonamide (8008) is used as the chemical foaming 〇 2020/175 270 22 卩 (: 170? 2020 /006511
に、 発泡助剤として酸化亜鉛を用いると、 化学発泡剤の分解温度が、 約 2 4 0 °〇から約 1 5 0 °〇程度に低下する。 In addition, when zinc oxide is used as a foaming aid, the decomposition temperature of the chemical foaming agent decreases from about 240° 〇 to about 150° 〇.
[0091 ] これらの発泡助剤は、 単独、 又は複数種類を用いることができる。 例えば 、 ステアリン酸亜鉛と酸化亜鉛とを併用することができる。 [0091] These foaming aids may be used alone or in combination of two or more. For example, zinc stearate and zinc oxide can be used in combination.
[0092] 発泡助剤が有機金属化合物又は無機金属化合物などの金属化合物である場 合は、 後述する発泡抑制剤がこの発泡助剤をキレート化するなどにより発泡 助剤としての効果を無効化して、 印刷用メディア 6 0の特定領域のみの発泡 を抑制して、 相対的に凹部を形成させることができる。 [0092] When the foaming aid is a metal compound such as an organometallic compound or an inorganic metal compound, the effect as a foaming aid is nullified by a foaming inhibitor described later chelating the foaming aid. It is possible to suppress the foaming only in a specific area of the printing medium 60 and form the concave portion relatively.
[0093] (第 1の熱可塑性樹脂) [0093] (First thermoplastic resin)
第 1の熱可塑性樹脂としては、 発泡温度以上の加熱時に化学発泡剤の熱分 解により生じた気体で膨張し、 常温 (1 5〜 2 5 °〇) で少なくとも加熱前よ りも厚い状態を維持できるのであれば任意の熱可塑性樹脂を採用できる。 第 1の熱可塑性樹脂としては、 例えば、 軟質塩化ビニル系樹脂、 アクリル樹脂 、 ウレタン樹脂、 ポリオレフィン、 エチレンー酢酸ビニル共重合体などの熱 可塑性樹脂が挙げられ、 特に、 軟質塩化ビニル系樹脂が挙げられる。 第 1の 熱可塑性樹脂は、 発泡抑制インクで溶解するものが好ましい。 The first thermoplastic resin expands with the gas generated by the thermal decomposition of the chemical foaming agent when heated above the foaming temperature, and at room temperature (15 to 25 ° 〇), it is at least thicker than before heating. Any thermoplastic resin can be adopted as long as it can be maintained. Examples of the first thermoplastic resin include thermoplastic resins such as soft vinyl chloride resin, acrylic resin, urethane resin, polyolefin, and ethylene-vinyl acetate copolymer, and particularly soft vinyl chloride resin. .. The first thermoplastic resin is preferably one that dissolves in the foam suppression ink.
[0094] 例えば、 軟質塩化ビニル系樹脂の主成分である塩化ビニル樹脂として、 塩 化ビニルモノマーを単独重合した重合体、 塩化ビニルモノマーと他のモノマ 一とを共重合した重合体、 これらの変性体などが挙げられる。 [0094] For example, as a vinyl chloride resin that is a main component of a soft vinyl chloride resin, a polymer obtained by homopolymerizing a vinyl chloride monomer, a polymer obtained by copolymerizing a vinyl chloride monomer with another monomer, and a modification thereof The body is included.
[0095] また、 第 1の熱可塑性樹脂の可塑剤としては、 フタル酸ジオクチル、 フタ ル酸ジイソノニル、 フタル酸ジイソデシル、 フタル酸ジブチルなどのフタル 酸エステル; アジピン酸ジオクチル、 アジピン酸ジイソノニルなどのアジピ ン酸エステル; トリメリツ ト酸トリオクチルフタル酸イソノニルなどのトリ メリツ ト酸エステルなどが挙げられる。 [0095] As the plasticizer for the first thermoplastic resin, dioctyl phthalate, diisononyl phthalate, diisodecyl phthalate, dibutyl phthalate, and other phthalic acid esters; dioctyl adipate, adipic acid such as diisononyl adipate, etc. Acid ester; trimellitic acid ester such as trioctyl trimethylate isononyl phthalate and the like.
[0096] また、 発泡層 6 1の第 1の熱可塑性樹脂に、 他の添加剤が配合されてもよ い。 他の添加剤としては、 充填材、 難燃剤、 可塑剤、 耐熱安定剤、 耐候安定 剤、 顔料、 染料などが挙げられる。 [0096] Further, the first thermoplastic resin of the foam layer 61 may be blended with other additives. Other additives include fillers, flame retardants, plasticizers, heat resistance stabilizers, weather resistance stabilizers, pigments and dyes.
[0097] (インク受理層) 〇 2020/175270 23 卩(:170? 2020 /006511 (Ink Receiving Layer) 〇 2020/175 270 23 卩 (: 170? 2020 /006511
インク受理層 6 2は、 無機微粒子とそれを結合するバインダーとを含む、 空隙型のインク受理層である。 インク受理層 6 2は、 バインダーにより結合 された無機微粒子の間の空隙で、 後述する発泡抑制インク及び着色インクを 吸収する。 これにより、 インク受理層 6 2上に印刷されたこれらのインクの 滲みが抑制される。 また、 インク受理層 6 2に吸収された発泡抑制インク ( 図 1 ( ) 及び (〇) では、 発泡抑制インク層 6 3) は、 裏面まで浸透し、 発泡層 6 1 と接触する。 The ink receiving layer 62 is a void-type ink receiving layer containing inorganic fine particles and a binder that binds them. The ink receiving layer 62 is a space between the inorganic fine particles bonded by the binder and absorbs the foaming suppression ink and the coloring ink described later. As a result, bleeding of these inks printed on the ink receiving layer 62 is suppressed. Further, in the foam suppression ink (FIGS. 1 () and (◯)) absorbed in the ink receiving layer 62, the foam suppression ink layer 6 3) penetrates to the back surface and comes into contact with the foam layer 61.
[0098] (無機微粒子) (Inorganic fine particles)
無機微粒子は、 無機材料からなる微粒子である。 The inorganic fine particles are fine particles made of an inorganic material.
[0099] 無機材料は特に限定されないが、 例えば、 軽質炭酸カルシウム、 重質炭酸 カルシウム、 炭酸マグネシウム、 カオリン、 二酸化チタン、 酸化亜鉛、 水酸 化亜鉛、 珪酸カルシウム、 珪酸マグネシウム、 合成シリカ、 アルミナ、 アル ミナ水和物、 水酸化マグネシウムなどの微粒子が挙げられる。 これらの無機 微粒子は、 単独、 又は複数種類を用いることができる。 無機材料として、 特 に、 合成シリカ、 アルミナ、 又はアルミナ水和物が好ましい。 [0099] The inorganic material is not particularly limited, and examples thereof include light calcium carbonate, heavy calcium carbonate, magnesium carbonate, kaolin, titanium dioxide, zinc oxide, zinc hydroxide, calcium silicate, magnesium silicate, synthetic silica, alumina, aluminum. Mina hydrate, fine particles of magnesium hydroxide and the like can be mentioned. These inorganic fine particles may be used alone or in combination of two or more kinds. As the inorganic material, synthetic silica, alumina, or alumina hydrate is particularly preferable.
[0100] 無機微粒子の粒径は、 インクを吸収する空隙を形成できるのであれば任意 だが、 例えば、 無機微粒子の平均二次粒子径は、 5 0 0 n m以下であること が好ましく、 1 〇〜 3 0 0 n であることがより好ましい。 なお、 粒径の測 定は、 遠心沈降法、 レーザ回折散乱法などで行うことができる。 [0100] The particle size of the inorganic fine particles is arbitrary as long as it can form voids that absorb ink. For example, the average secondary particle size of the inorganic fine particles is preferably 500 nm or less, More preferably, it is 300 n. The particle size can be measured by a centrifugal sedimentation method, a laser diffraction scattering method, or the like.
[0101 ] (バインダー) [0101] (Binder)
バインダーは、 後述する発泡抑制インクに溶解又は膨潤できるものの、 発 泡層 6 1からインク受理層 6 2の表面への可塑剤の移行を防止する任意の熱 可塑性樹脂 (第 2の熱可塑性樹脂) である。 なお、 ここで、 「防止する」 と は、 発泡層 6 1からインク受理層 6 2の表面への可塑剤の移行を完全に防ぐ ことのみならず、 インク受理層 6 2のインク吸収能力に悪影響を与えない程 度に微量でのみ可塑剤が発泡層 6 1からインク受理層 6 2の表面へ移行する ことも包含する。 The binder is an arbitrary thermoplastic resin (second thermoplastic resin) that can dissolve or swell in the foam suppression ink described later, but prevents migration of the plasticizer from the foam layer 61 to the surface of the ink receiving layer 62. Is. Here, “preventing” means not only completely preventing migration of the plasticizer from the foam layer 61 to the surface of the ink receiving layer 62, but also adversely affecting the ink absorbing ability of the ink receiving layer 62. It also includes that the plasticizer migrates from the foaming layer 61 to the surface of the ink receiving layer 62 only in such a small amount that does not give
[0102] 第 2の熱可塑性樹脂の可塑剤移行防止能力は、 第 2の熱可塑性樹脂が可塑 〇 2020/175270 24 卩(:170? 2020 /006511 [0102] The ability of the second thermoplastic resin to prevent migration of the plasticizer depends on the plasticity of the second thermoplastic resin. 〇 2020/175 270 24 卩 (: 170? 2020 /006511
剤に膨潤する程度により決定される。 従って、 第 2の熱可塑性樹脂は、 発泡 層 6 1の第 1の熱可塑性樹脂に配合されている可塑剤により溶解若しくは膨 潤しない又は実質的に溶解若しくは膨潤しないことが好ましい。 こうした第 2の熱可塑性樹脂としては、 ウレタン樹脂、 アクリル樹脂、 ポリオレフィン 樹脂、 シリコーン樹脂などのうち当該可塑剤により溶解若しくは膨潤しない 又は実質的に溶解若しくは膨潤しない樹脂が挙げられる。 例えば、 可塑剤が フタル酸ジオクチル、 フタル酸ジイソノニル、 フタル酸イソデシル、 フタル 酸ジブチルなどのフタル酸エステルである場合、 第 2の熱可塑性樹脂として ポリエチレンテレフタレート、 ポリエチレン、 ポリプロピレンなどを用いる ことができる。 It is determined by the degree of swelling in the agent. Therefore, it is preferable that the second thermoplastic resin is not dissolved or swelled by the plasticizer contained in the first thermoplastic resin of the foamed layer 61, or substantially not dissolved or swelled. Examples of such a second thermoplastic resin include resins such as urethane resins, acrylic resins, polyolefin resins, and silicone resins, which are not dissolved or swelled by the plasticizer or are not substantially dissolved or swelled by the plasticizer. For example, when the plasticizer is a phthalate such as dioctyl phthalate, diisononyl phthalate, isodecyl phthalate, and dibutyl phthalate, polyethylene terephthalate, polyethylene, polypropylene or the like can be used as the second thermoplastic resin.
[0103] また、 バインダーには、 他の添加剤が配合されてもよい。 他の添加剤とし て、 着色剤、 界面活性剤、 増粘剤、 蛍光増白剤などが挙げられる。 [0103] Further, the binder may be mixed with other additives. Other additives include colorants, surfactants, thickeners, optical brighteners and the like.
[0104] (インク受理層のインク吸収能力) [0104] (Ink absorption capacity of ink receiving layer)
インク受理層 6 2のインク吸収能力は、 ( 3) 後述する発泡抑制インクが 第 1の印刷濃度でインク受理層 6 2内の発泡抑制領域に印刷され、 後述する 着色インクが第 2の印刷濃度で当該発泡抑制領域に印刷された場合の、 発泡 抑制領域の色を第 1の色 (図 1 (〇) では画像 6 4の色) 、 (匕) 当該着色 インクが第 2の印刷濃度で発泡抑制領域に印刷され、 当該発泡抑制インクが 発泡抑制領域に印刷されていない場合の、 発泡抑制領域の色を第 2の色 (図 1 (〇) では画像 6 5の色) とした場合に、 第 1の色と第 2の色との間で差 が視認されない程度に高く調製されていることが好ましい。 なお、 第 1の色 について、 発泡抑制インクの印刷と着色インクとの印刷との順番は任意であ り、 同時に印刷するのでもよい。 The ink absorption capacity of the ink receiving layer 62 is as follows: (3) The bubbling suppression ink described below is printed at the first printing density in the bubbling suppression region in the ink receiving layer 62, and the coloring ink described below is the second printing density. If the color of the foaming suppression area is printed in the first color (color of image 64 in Fig. 1 (○)) when it is printed in the foaming suppression area, the colored ink foams in the second printing density. When the color of the foam suppression area is the second color (the color of image 65 in Figure 1 (○)) when it is printed in the suppression area and the foam suppression ink is not printed in the foam suppression area, It is preferable that the color is adjusted so high that no difference is visually recognized between the first color and the second color. The printing of the foaming-suppressing ink and the printing of the coloring ink for the first color are arbitrary, and may be performed at the same time.
[0105] 本願明細書では、 「印刷濃度」 とは、 単位面積あたりの印刷されるインク の量を意味する。 [0105] In the present specification, the "printing density" means the amount of ink printed per unit area.
[0106] インク受理層 6 2のインク吸収能力は、 周知の方法により制御でき、 例え ば、 無機微粒子の粒径、 無機微粒子とバインダーとの比率、 インク受理層 6 2の厚さなどにより制御できる。 特に、 インク受理層 6 2の可塑剤移行防止 〇 2020/175270 25 卩(:170? 2020 /006511 [0106] The ink absorption capacity of the ink receiving layer 62 can be controlled by a known method, for example, by controlling the particle size of the inorganic fine particles, the ratio of the inorganic fine particles to the binder, the thickness of the ink receiving layer 62, and the like. .. In particular, to prevent migration of plasticizer in the ink receiving layer 62 〇 2020/175 270 25 卩 (: 170? 2020 /006511
能力は、 インク受理層 6 2に用いる第 2の熱可塑性樹脂の種類により基本的 に決まるので、 インク受理層 6 2のインク吸収能力とインク受理層 6 2の可 塑剤移行防止能力とは独立して制御することが可能である。 Since the capacity is basically determined by the type of the second thermoplastic resin used in the ink receiving layer 62, the ink absorbing capacity of the ink receiving layer 6 2 and the plastic transfer prevention capacity of the ink receiving layer 62 are independent. It is possible to control it.
[0107] 上述した発泡抑制インクの第 1の印刷濃度は、 印刷用メディア 6 0で想定 される発泡抑制インクの印刷濃度に基づいて決定される。 例えば、 第 1の印 刷濃度は、 発泡抑制インクをそれ以上印刷しても発泡層 6 1の発泡を抑制す る程度が変わらない飽和印刷濃度以下に設定することが好ましい。 The first print density of the foam suppressing ink described above is determined based on the print density of the foam suppressing ink that is assumed for the printing medium 60. For example, the first printing density is preferably set to be equal to or lower than the saturated printing density at which the degree of suppressing the foaming of the foam layer 61 does not change even if the foam suppressing ink is further printed.
[0108] 上述した着色インクの第 2の印刷濃度は、 印刷用メディア 6 0で想定され る着色インクの印刷濃度に基づいて決定される。 例えば、 第 2の印刷濃度は 、 着色インクをそれ以上印刷しても発泡層 6 1の色の見た目が変わらない ( 即ち、 同じ色に見える) 飽和印刷濃度以下に設定することが好ましい。 The second print density of the above-described colored ink is determined based on the print density of the colored ink assumed on the printing medium 60. For example, the second print density is preferably set to be equal to or lower than the saturated print density at which the appearance of the color of the foam layer 61 does not change even if the colored ink is printed further (that is, the color looks the same).
[0109] 第 1の色と第 2の色との比較は、 目視によって行ってもよいし、 測色計に より両者の色を数値化し色差を求めることで行ってもよい。 測色計としては 、 虽光分光濃度計 (虽光分光濃度計 ロー 5、 コニカミノルタ社製) などを 用いることができる。 また、 色差は、 〇 I 巳 1 9 7 6 1_ * 3 * 13 *色差式により 求めることができる。 インク受理層 6 2のインク吸収能力を、 第 1の色と第 2の色との色差で評価する場合、 この色差は丁度可知差異以下であることが 好ましい。 また、 インク受理層 6 2のインク吸収能力を、 〇 丨 巳 1 9 7 6 1_ *
Figure imgf000027_0001
[0109] The comparison between the first color and the second color may be performed by visual observation, or may be performed by numerically determining the two colors with a colorimeter and obtaining the color difference. As the colorimeter, a spectrophotometric densitometer (Fluorescence spectral densitometer Rho 5, manufactured by Konica Minolta) can be used. In addition, the color difference can be calculated by using the color difference formula: I I 1 9 7 6 1_ * 3 * 13 *. When the ink absorption capacity of the ink receiving layer 62 is evaluated by the color difference between the first color and the second color, it is preferable that this color difference is just equal to or less than the noticeable difference. In addition, the ink absorption capacity of the ink receiving layer 6 2 can be calculated as follows.
Figure imgf000027_0001
この色差は 3以下であることが好ましい。 This color difference is preferably 3 or less.
[01 10] インク受理層 6 2のインク吸収能力は、 印刷用メディア 6 0が対応する 1 種以上の発泡抑制インクと 1種以上の着色インクとの複数の組み合わせのそ れぞれについて、 上述のように調製されてもよい。 [01 10] The ink absorption capacity of the ink receiving layer 62 is described above for each of a plurality of combinations of one or more foam-suppressing inks and one or more colored inks that the printing medium 60 supports. May be prepared as follows.
[01 1 1 ] インク受理層 6 2は、 インク受理層 6 2のバインダーの選択を除いて、 従 来のインク受理層と同様の方法で発泡層 6 1上に設けることができる。 例え ば、 インク受理層 6 2は、 インク受理層 6 2を構成する成分を含む塗工液を 発泡層 6 1 に塗工して乾燥させる方法、 別途形成したインク受理層 6 2を発 泡層 6 1 に転写する方法等、 公知の各種の方法を用いることができる。 好ま 〇 2020/175270 26 卩(:170? 2020 /006511 [01 11] The ink receiving layer 62 can be provided on the foaming layer 61 in the same manner as the conventional ink receiving layer except that the binder of the ink receiving layer 62 is selected. For example, the ink receiving layer 6 2 may be formed by applying a coating liquid containing the components that form the ink receiving layer 6 2 to the foam layer 6 1 and drying it, or by separately forming the ink receiving layer 62. Various known methods can be used, such as the method of transferring to 6 1. Preferred 〇 2020/175 270 26 卩 (: 170? 2020 /006511
しい方法は、 塗工による方法である。 塗工方式としては、 例えば、 口ールコ —ティング方式、 スライ ドビード方式、 力ーテン方式、 エクストルージョン 方式、 エアナイフ方式、 ロツ ドバーコーティング方式等が挙げられる。 The new method is coating. Examples of the coating method include a mouth coating method, a slide bead method, a force ten method, an extrusion method, an air knife method, and a rod bar coating method.
[01 12] (基材) [01 12] (Base material)
印刷用メディア 6 0は、 さらに、 インク受理層 6 2が形成されていない側 の発泡層 6 1の面上に形成されている基材を備えてもよい。 基材は、 その面 上に直接的に又は間接的に積層されている発泡層 6 1 を支持することで、 印 刷用メディアの強度を上げる。 また、 基材は、 印刷用メディア 6 0を加熱し て発泡させる際に、 溶解、 軟化した発泡層 6 1の第 1の熱可塑性樹脂を保持 する。 例えば、 基材としては、 裏打ち紙、 不織布などが挙げられる。 The printing medium 60 may further include a base material formed on the surface of the foam layer 61 on the side where the ink receiving layer 62 is not formed. The substrate increases the strength of the printing medium by supporting the foamed layer 61 directly or indirectly laminated on the surface thereof. Further, the base material holds the first thermoplastic resin of the foamed layer 61 that has been melted and softened when the printing medium 60 is heated and foamed. For example, examples of the base material include backing paper and non-woven fabric.
[01 13] (印刷用メディア 6 0の利用) [01 13] (Use of print media 60)
図 1 (匕) に示すように、 発泡前の印刷用メディア 6 0に発泡抑制インク 及び着色インクを印刷することで、 図 1 (〇) に示すように、 所望の凹凸模 様と画像とを有する発泡物を製造することができる。 As shown in Fig. 1 (匕), by printing the bubbling suppression ink and the coloring ink on the printing medium 60 before bubbling, as shown in Fig. 1 (○), the desired uneven pattern and image are formed. Foams having can be produced.
[01 14] (発泡抑制インク) [01 14] (Foam control ink)
発泡抑制インクは、 発泡層 6 1の熱分解能を低下させる発泡抑制剤と、 発 泡抑制剤が溶け (発泡抑制剤が固体のときには発泡抑制剤を溶解し発泡抑制 剤が液体のときには発泡抑制剤と相溶し) 、 かつ発泡抑制剤を発泡層 6 1 に 移動させることができる溶媒とを含有するインクジエツ ト印刷用インクであ る。 The foam-suppressing ink consists of a foam-suppressing agent that lowers the thermal resolution of the foaming layer 61 and a foam-suppressing agent that melts (if the foam-suppressing agent is a solid, the foam-suppressing agent is dissolved, and if the foam-suppressing agent is a liquid, the foam-suppressing agent is a foam-suppressing agent. And a solvent capable of moving the foaming inhibitor to the foamed layer 61, and an ink for ink jet printing.
[01 15] (発泡抑制剤) [01 15] (Foam suppressor)
発泡抑制剤は、 発泡層 6 1の熱分解能を低下させるものであれば特に限定 されない。 例えば、 発泡性樹脂組成物が、 化学発泡剤と発泡助剤を含有し、 発泡助剤が金属触媒からなるものである場合には、 発泡抑制剤としては、 そ の触媒金属をキレート化 (配位) し、 触媒機能を低下させることが出来るも のが好ましい。 そのような発泡抑制剤としては、 キレート剤が挙げられる。 The foaming inhibitor is not particularly limited as long as it reduces the thermal resolution of the foamed layer 61. For example, when the foamable resin composition contains a chemical foaming agent and a foaming aid, and the foaming aid consists of a metal catalyst, the foaming inhibitor chelates (catalyzes) the catalyst metal. However, it is preferable that the catalyst function can be lowered. Examples of such foaming inhibitors include chelating agents.
[01 16] キレート剤は、 触媒金属をキレート化 (配位) しうるものであれば、 特に 限定されない。 キレート剤としては、 グリコール酸、 乳酸、 リンゴ酸、 酒石 〇 2020/175270 27 卩(:170? 2020 /006511 [0116] The chelating agent is not particularly limited as long as it can chelate (coordinate) the catalyst metal. Chelating agents include glycolic acid, lactic acid, malic acid, tartar 〇 2020/175 270 27 卩 (: 170? 2020 /006511
酸、 クエン酸などのオキシカルボン酸及びこれらの塩、 エチレンジアミン四 酢酸 (巳 0丁八) 、 二トリロ三酢酸 (1\1丁八) 、 ジエチレントリアミン五酢 酸 (〇丁 八) 、 ヒドロキシエチレンジアミン三酢酸 (1~1巳 0丁八) 、 グリ コールエーテルジアミン四酢酸 (〇巳〇丁八) 、 トリエチレンテトラミン六 酢酸 (丁丁1~1八) 、 ヒドロキシエチルイミノニ酢酸 (1~1 丨 0八) 、 ジヒドロ キシエチルグリシン (0 1~1巳〇) などのアミノカルボン酸及びこれらの塩、Acids, oxycarboxylic acids such as citric acid and their salts, ethylenediaminetetraacetic acid (N0-8), ditrilotriacetic acid (1\1-8), diethylenetriaminepentaacetic acid (0-8), hydroxyethylenediaminetriacetic acid (1 to 1 0 8), Glycol ether diamine tetraacetic acid (0 to 0 8), Triethylenetetramine hexaacetic acid (1 to 1 to 8), Hydroxyethyliminoniacetic acid (1 to 1 0 to 8) , Aminocarboxylic acids such as dihydroxyethylglycine (0 1 to 1) and salts thereof,
2 -アミノエチルホスホン酸、 1 -ヒドロキシエチリデンー 1 , 1 -ジホス ホン酸、 アミノ トリ (メチレンホスホン酸) 、 エチレンジアミンテトラキス (メチレンホスホン酸) 、 ジエチレントリアミンペンタ (メチレンホスホン 酸) 、 エタンー 1 , 1 -ジホスホン酸、 エタンー 1 , 1 , 2 -トリホスホン 酸、 エタンー 1 -ヒドロキシー 1 , 1 -ジホスホン酸、 エタンー 1 -ヒドロ キシー 1 , 1 , 2 -トリホスホン酸、 エタンー 1 , 2 -ジカルボキシー 1 ,2-aminoethylphosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid, aminotri(methylenephosphonic acid), ethylenediaminetetrakis(methylenephosphonic acid), diethylenetriaminepenta(methylenephosphonic acid), ethane-1,1-diphosphonic acid Acid, ethane-1,1,2-triphosphonic acid, ethane-1-hydroxy-1,1-diphosphonic acid, ethane-1-hydroxy-1,2-triphosphonic acid, ethane-1,2-dicarboxy-1,
2 -ジホスホン酸、 メタンヒドロキシホスホン酸、 2 -ホスホノブタンー 1 , 2 -ジカルボン酸、 1 -ホスホノブタンー 2 , 3 , 4 -トリカルボン酸お よび《 -メチルホスホノコハク酸などのホスホン酸及びこれらの塩、 5 -メ チルー 1 1~1 _ベンゾトリアゾール (別名 : トルトリアゾール) 、 ベンゾトリ アゾールなどのトリアゾール系化合物及びこれらの塩が挙げられる。 中でも 、 インクジェッ トへッ トなどの印刷装置の部材を腐食させず、 またその撥水 層を溶解しないキレート剤が好ましい。 この様なキレート剤としては、 トリ アゾール系化合物が挙げられる。 2-diphosphonic acid, methanehydroxyphosphonic acid, 2-phosphonobutane-1,2-dicarboxylic acid, 1-phosphonobutane-2,3,4-tricarboxylic acid and phosphonic acid such as <<-methylphosphonosuccinic acid and salts thereof, 5 - main Chiru 1 11 _-benzotriazole (aka tolutriazole), triazole-based compounds and salts thereof such as Benzotori azole. Above all, a chelating agent that does not corrode members of the printing apparatus such as an inkjet head and does not dissolve the water-repellent layer is preferable. Examples of such chelating agents include triazole compounds.
[01 17] トリアゾール系化合物は、 トリアゾール骨格を有するものであれば特に限 定されない。 また、 トリアゾール系化合物の中でもべンゾトリアゾール系化 合物が好ましい。 ベンゾトリアゾール系化合物は、 ベンゾトリアゾール骨格 を有するものであれば特に限定されない。 [0117] The triazole-based compound is not particularly limited as long as it has a triazole skeleton. Among the triazole compounds, benzotriazole compounds are preferable. The benzotriazole-based compound is not particularly limited as long as it has a benzotriazole skeleton.
[01 18] ベンゾトリアゾール系化合物としては、 印刷用メディア 6 0の発泡層 6 1 中への浸透性などの点で、 1 , 2 , 3 -ベンゾトリアゾール、 1 - [ 1\1 , —ビス (2—エチルヘキシル) アミノメチル] ベンゾトリアゾール、 1 _ [ 1\1 , 1\1 _ビス (2—エチルヘキシル) アミノメチル] メチルべンゾトリアゾ 〇 2020/175270 28 卩(:170? 2020 /006511 [0118] The benzotriazole-based compound is 1, 2, 2, 3-benzotriazole, 1-[1\1, ,-bis (from the viewpoint of the permeability into the foam layer 61 of the printing medium 60). 2-ethylhexyl) aminomethyl] benzotriazole, 1 _ [1\1, 1\1 _ bis (2-ethylhexyl) aminomethyl] methylbenzotriazo 〇 2020/175 270 28 卩 (: 170? 2020 /006511
—ル、 及び 2 , 2, 一 [ [ (メチルー 1 1~1—ベンゾトリアゾールー 1 —イル ) メチル] イミノ] ビスエタノールが好ましい。 And [2,2,1[[(methyl-11-1 to 1-benzotriazol-1-yl)methyl]imino]bisethanol are preferred.
[01 19] また、 ベンゾトリアゾール系化合物は、 印刷用メディア 6 0を発泡させる ために加熱する際に分解されず、 昇華による印刷部以外への拡散を防ぐこと ができるなどの点で、 分解温度及び沸点が、 発泡温度よりも高いものが好ま しい。 [01 19] Further, the benzotriazole-based compound is not decomposed when it is heated to foam the printing medium 60, and it is possible to prevent the sublimation from diffusing to other parts than the printing part. And those having a boiling point higher than the foaming temperature are preferred.
[0120] これらのベンゾトリアゾール系化合物は、 市販の化合物を用いることがで きる。 例えば、 1 , 2 , 3—ベンゾトリアゾールとしては、 城北化学工業株 式会社の巳丁一 1 2 0、 1 - [1\1 , 1\1 -ビス (2 -エチルヘキシル) アミノ メチル] ベンゾトリアゾールとしては、 城北化学工業株式会社の巳丁_ 1_乂 (商品名) 、 1 — [1\1 , 1\1—ビス (2—エチルヘキシル) アミノメチル] メ チルべンゾトリアゾールとしては、 城北化学工業株式会社の丁丁 !_乂 (商品 名) 、 2 , 2’ _ [ [ (メチルー 1 1~1 _ベンゾトリアゾールー 1 —イル) メ チル] イミノ] ビスエタノールとしては、 城北化学工業株式会社の丁丁_ !_ 丫 (商品名) などを用いることができる。 [0120] As these benzotriazole compounds, commercially available compounds can be used. For example, as 1, 2, 3 -benzotriazole, as for Johoku Chemical Co., Ltd., Ming-Cho 1 120, 1-[1\1, 1\1-bis(2-ethylhexyl)aminomethyl]benzotriazole As for Johoku Chemical Industry Co., Ltd., _ 1_ 乂 (trade name), 1 — [1\1, 1\1—Bis (2-ethylhexyl) aminomethyl] methyl benzotriazole as Johoku Chemical Kogyo Co., Ltd., _! (trade name), 2, 2'_ [[(methyl-1 1 ~ 1 _benzotriazol 1-yl)methyl]imino] Bisethanol is available from Johoku Chemical Co., Ltd. Ding _!_ 丫 (product name) etc. can be used.
[0121] 発泡抑制剤としては、 一般的に溶剤インクに使用される溶剤であるアルキ レングリコールアルキルエーテル類への溶解度が高いものを用いることが好 ましい。 発泡抑制剤としては、 2 , 2’ 一 [ (メチルー 1 1~1—ベンゾトリア ゾールー 1 —イル) メチル] イミノ] ビスエタノール、 1 — [1\1 , 1\1 _ビス[0121] As the foaming inhibitor, it is preferable to use one that has a high solubility in the alkylen glycol alkyl ethers that are the solvents generally used in solvent inks. Examples of foaming inhibitors include 2,2'-[(methyl-1 1 to 1-benzotriazol-1-yl)methyl]imino]bisethanol, 1-[1\1 ,1\1 _bis
(2—エチルヘキシル) アミノメチル] ベンゾトリアゾール、 メチルー 1 1~1 —ベンゾトリアゾールなどが使用できる。 (2-Ethylhexyl) aminomethyl] benzotriazole, methyl-11 to 1-benzotriazole and the like can be used.
[0122] 発泡抑制剤が常温で固体の場合、 インク受理層 6 2による滲み抑制効果に 加えて、 発泡抑制インクを印刷後に印刷用メディア 6 0上で乾燥すると固体 となることで後述の着色インクの滲みをさらに防ぐことができる。 一方、 発 泡抑制剤が常温で液体の場合、 インクジェッ トへッ ドの詰まりが発生しない のでメンテナンス性に優れる。 発泡抑制剤は、 単独、 又は複数種類を用いる ことができる。 [0122] When the foaming suppressor is solid at room temperature, in addition to the bleeding suppressing effect of the ink receiving layer 62, it becomes solid when the foaming suppressing ink is dried on the printing medium 60 after printing. Bleeding can be further prevented. On the other hand, if the foam control agent is liquid at room temperature, the ink jet head will not be clogged and maintenance will be excellent. The foaming inhibitor may be used alone or in combination of two or more kinds.
[0123] 発泡抑制インク中の発泡抑制剤の比率は、 1〜 8 0重量%であると好まし 〇 2020/175270 29 卩(:170? 2020 /006511 [0123] The ratio of the foam suppressing agent in the foam suppressing ink is preferably 1 to 80% by weight. 〇 2020/175 270 29 卩 (: 170? 2020 /006511
く、 5〜 2 0重量%であるとより好ましい。 More preferably, it is 5 to 20% by weight.
[0124] (溶媒) [0124] (solvent)
発泡抑制インクに含まれる溶媒は、 常温 (1 5 °〇〜2 5 °〇 で液体の化合 物であり、 発泡抑制剤が溶け (発泡抑制剤が固体のときには発泡抑制剤を溶 解し発泡抑制剤が液体のときには発泡抑制剤と相溶し) 、 かつ発泡抑制剤を 発泡層 6 1 に移動させることができる非水系溶媒である。 The solvent contained in the foam suppression ink is a compound that is a liquid at room temperature (15 ° 〇 to 25 ° 〇), and the foam suppressor dissolves (When the foam suppressor is a solid, the foam suppressor is dissolved to suppress foaming. It is a non-aqueous solvent that is compatible with the foaming inhibitor when the agent is a liquid) and can move the foaming inhibitor to the foam layer 61.
[0125] 非水系溶媒は、 水以外の溶媒であり、 例えば、 揮発性有機化合物 ( 〇〇 ) が挙げられ、 好ましくは沸点が、 発泡温度未満であると好ましく、 例えば 2 0 0 °〇未満である化合物が好ましい。 また、 非水系溶媒としては、 ラクト ン系溶剤やグリコールエーテル溶剤が挙げられる。 ラクトン系溶剤は、 塩化 ビニル系樹脂、 アクリル樹脂、 ウレタン樹脂、 エチレンー酢酸ビニル共重合 体などの溶解性が高く好ましい。 また、 グリコールエーテル溶剤は、 塩化ビ ニル系樹脂に適している。 これらの非水系溶媒は、 塩化ビニル系樹脂などの 第 1の熱可塑性樹脂を溶解するので、 発泡抑制インク中の発泡抑制剤をイン ク中で溶解又は分散させるとともに、 印刷用メディア 6 0上では、 発泡抑制 剤を発泡層 6 1へ浸透させ、 発泡層 6 1の発泡性を変化させる。 [0125] The non-aqueous solvent is a solvent other than water, and includes, for example, a volatile organic compound (○○), and preferably has a boiling point lower than the foaming temperature, for example, lower than 200 °O. Certain compounds are preferred. Examples of the non-aqueous solvent include lacton-based solvents and glycol ether solvents. The lactone-based solvent is preferable because it has high solubility in vinyl chloride resin, acrylic resin, urethane resin, ethylene-vinyl acetate copolymer and the like. The glycol ether solvent is suitable for vinyl chloride resin. Since these non-aqueous solvents dissolve the first thermoplastic resin such as vinyl chloride resin, they dissolve or disperse the foaming inhibitor in the foaming-suppressing ink and at the same time on the printing media 60. The foam suppressor is permeated into the foam layer 61 to change the foamability of the foam layer 61.
[0126] ラクトン系溶剤としては、 アーブチロラクトン、
Figure imgf000031_0001
カプロラクトンなど が挙げられ、 得られるインクの粘度がインクジェッ ト印刷に適した粘度にで きる点で、
Figure imgf000031_0002
カプロラクトンが好ましい。
[0126] Examples of the lactone solvent include arbutyrolactone,
Figure imgf000031_0001
Caprolactone and the like can be mentioned, and in that the viscosity of the ink obtained can be a viscosity suitable for ink jet printing,
Figure imgf000031_0002
Caprolactone is preferred.
[0127] グリコールエーテル溶剤としては、 エチレングリコール、 ジエチレングリ コール、 ジエチレングリコールエチルメチルエーテル、 プロピレングリコー ルモノメチルエーテル、 プロピレングリコールモノメチルエーテルアセテー 卜、 プロピレングリコールモノプチルエーテル、 ジプロピレングリコールブ チルエーテルなどが挙げられるが、 ジエチレングリコールエチルメチルエー テルが、 インクジェッ ト印刷後の発泡抑制インクの乾燥性の点で好ましい。 [0127] Examples of the glycol ether solvent include ethylene glycol, diethylene glycol, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monobutyl ether, and dipropylene glycol butyl ether. However, diethylene glycol ethyl methyl ether is preferable from the viewpoint of the drying property of the foam suppression ink after ink jet printing.
[0128] 非水系溶媒は、 1種単独、 又は複数種類を用いることができるが、 ラクト ン系溶剤と、 グリコールエーテル溶剤のうち一種類又は二種類以上とを混合 して用いると好ましい。 〇 2020/175270 30 卩(:170? 2020 /006511 [0128] As the non-aqueous solvent, one kind may be used alone, or two or more kinds may be used, but it is preferable to use the lacton-based solvent and one or more kinds of glycol ether solvents in combination. 〇 2020/175 270 30 boxes (: 170? 2020/006511
[0129] 非水系溶媒は、 可塑剤と比べると第 1の熱可塑性樹脂 (例えば、 軟質塩化 ビニル系樹脂) へ発泡抑制剤を浸透させる能力が高く、 短時間で、 発泡抑制 剤を第 1の熱可塑性樹脂からなる発泡層 6 1の底部まで浸透させることがで きる。 また、 非水系溶媒は、 第 1の熱可塑性樹脂を溶解するが、 非水系溶媒 を乾燥させた後は、 第 1の熱可塑性樹脂は固体に戻るので、 発泡層 6 1の機 能を低下させない。 [0129] Compared with the plasticizer, the non-aqueous solvent has a higher ability to permeate the foaming inhibitor into the first thermoplastic resin (for example, a soft vinyl chloride resin), and the foaming inhibitor can be used in a short time in a short time. It is possible to penetrate to the bottom of the foam layer 61 made of a thermoplastic resin. In addition, the non-aqueous solvent dissolves the first thermoplastic resin, but after drying the non-aqueous solvent, the first thermoplastic resin returns to a solid state, so that the function of the foam layer 61 is not deteriorated. ..
[0130] 発泡抑制インク中の溶媒の比率は、 2 0〜 9 9重量%であると好ましく、 [0130] The proportion of the solvent in the foam suppression ink is preferably 20 to 99% by weight,
8 0〜 9 5重量%であるとより好ましい。 More preferably, it is 80 to 95% by weight.
[0131 ] 溶媒として、 揮発性有機化合物を用いる場合、 溶媒中の 5 0重量%以上の 比率で含有していると好ましい。 また、 揮発性有機化合物の発泡抑制インク 中の含有率は、 1重量%以上であり、 好ましくは 1 0重量%以上であり、 よ り好ましくは 2 0重量%以上であり、 特に好ましくは 8 0重量%以上である [0131] When a volatile organic compound is used as a solvent, it is preferably contained in a proportion of 50% by weight or more in the solvent. The content of the volatile organic compound in the ink for suppressing foaming is 1% by weight or more, preferably 10% by weight or more, more preferably 20% by weight or more, and particularly preferably 80% by weight. % Or more
[0132] 発泡抑制インクの粘度は特に限定されないが、 インクジエツ ト印刷に適し た粘度である 3〜 1 8 ^ 9 a 3程度とすることが好ましい。 粘度は、 溶媒 組成や比率を変えることで調整できる。 [0132] The viscosity of the foaming suppression ink is not particularly limited, but it is preferably about 3 to 18^9a3 which is a viscosity suitable for ink jet printing. The viscosity can be adjusted by changing the solvent composition and ratio.
[0133] (その他の成分) [0133] (Other ingredients)
発泡抑制インクは、 さらに、 その他の成分を含有することができる。 その 他の成分としては、 着色剤、 表面調整剤などが挙げられる。 The foam suppressing ink may further contain other components. Other components include colorants and surface conditioners.
[0134] (着色インク) [0134] (Coloring ink)
着色インクは、 着色剤と溶媒とを含むインクジエツ ト印刷用インクである 。 着色インクに含まれる溶媒は、 非水系溶媒である。 着色インクは、 非水系 の顔料インクが好ましく、 溶剤インクが特に好ましい。 着色インクに含まれ る非水系溶媒は、 水以外の溶媒であり、 例えば、 揮発性有機化合物 ( 〇〇 ) が挙げられ、 好ましくは沸点が、 発泡温度未満であると好ましく、 例えば 2 0 0 °〇未満である化合物が好ましい。 着色インクに含まれる非水系溶媒は 、 発泡抑制インクとは異なり、 発泡抑制剤が溶けかつ発泡抑制剤を発泡層 6 1 に移動させることができるものである必要はないが、 発泡抑制インクとの 〇 2020/175270 31 卩(:170? 2020 /006511 The color ink is an ink for ink jet printing containing a colorant and a solvent. The solvent contained in the colored ink is a non-aqueous solvent. The coloring ink is preferably a non-aqueous pigment ink, and particularly preferably a solvent ink. The non-aqueous solvent contained in the colored ink is a solvent other than water, and examples thereof include a volatile organic compound (○○), preferably having a boiling point lower than the foaming temperature, for example, 200 ° C . Compounds that are less than o are preferred. Unlike the foam suppression ink, the non-aqueous solvent contained in the colored ink does not need to be one that melts the foam suppressor and can transfer the foam inhibitor to the foam layer 61. 〇 2020/175 270 31 卩(: 170? 2020/006511
相性を鑑み、 発泡抑制インクに含まれる非水系溶媒と同様に選択される、 特 に、 同じ非水系溶媒であることが好ましい。 In view of compatibility, it is selected in the same manner as the non-aqueous solvent contained in the foaming suppression ink, and in particular, the same non-aqueous solvent is preferable.
[0135] 着色インクとして用いるインクセッ トは、 色彩模様を表現できるものであ れば特に限定されないが、 〇 (シアン) 、 IV! (マゼンダ) 、 丫 (イエロー) [0135] The ink set used as the coloring ink is not particularly limited as long as it can express a color pattern, but it is 〇 (cyan), IV! (magenta), and 丫 (yellow).
、 < (黒) の 4色を有するインクセッ トが挙げられる。 また、 これに加えて 、 !_〇 (ライ トシアン) 、 !_ 01 (ライ トマゼンダ) 、 1_
Figure imgf000033_0001
(ライ トブラック ) 、 〇 「 (オレンジ) 、 (ホワイ ト) 、 3 丨 (シルバー) を使用すること で、 得られる発泡体の意匠性を向上させることができる。
, An ink set having four colors (black). In addition to this,! _〇 (Litcian),! _ 01 (light magenta), 1_
Figure imgf000033_0001
By using (light black), ○ “(orange), (white) and 3 丨 (silver), it is possible to improve the design of the resulting foam.
[0136] 着色インクに用いることができる溶剤インクとしては、 ミマキエンジニア リング株式会社製のソルベントインク 3 3 2 1 (着色剤;顔料、 溶媒;有機 溶媒) の〇 (シアン) 、 IV! (マゼンダ) 、 丫 (イエロー) 、
Figure imgf000033_0002
(ブラック)
[0136] Solvent inks that can be used for the coloring ink include solvent ink 3 3 2 1 (colorant; pigment, solvent; organic solvent) manufactured by Mimaki Engineering Co., Ltd. ○ (cyan), IV! (magenta). , 丫 (yellow),
Figure imgf000033_0002
(black)
、 !_〇 (ライ トシアン) 、
Figure imgf000033_0003
(ライ トマゼンダ) 、 1_
Figure imgf000033_0004
(ライ トブラック ) 、 〇 「 (オレンジ) 、 (ホワイ ト) 、 3 丨 (シルバー) 、 ミマキエンジ ニアリング株式会社製のソルベントインク巳 3 4 (着色剤;顔料、 溶媒;有 機溶媒) の〇 (シアン) 、 IV! (マゼンダ) 、 丫 (イエロー) 、 巳 (ブラッ ク) 、 !_〇 (ライ トシアン) 、
Figure imgf000033_0005
(ライ トマゼンダ) 等が挙げられる。
,! _〇 (Lithian),
Figure imgf000033_0003
(Light magenta), 1_
Figure imgf000033_0004
(Light black), 〇” (orange), (white), 3 丨 (silver), solvent ink mitsubishi 3 4 by Mimaki Engineering Co., Ltd. (colorant; pigment, solvent; organic solvent) 〇 (cyan) ), IV! (Magenta), 丫 (Yellow), Mimi (Black), !_○ (Litcian),
Figure imgf000033_0005
(Light magenta) and the like.
[0137] (印刷処理) [0137] (Printing process)
発泡抑制インクの印刷と着色インクの印刷との順番は任意である。 例えば 、 発泡抑制インクの印刷後に着色インクを印刷したり、 着色インクの印刷後 に発泡抑制インクを印刷したり、 発泡抑制インク及び着色インクを並行して 印刷したりしてもよい。 The order of printing the foaming suppression ink and the printing of the coloring ink is arbitrary. For example, the colored ink may be printed after printing the foam suppressing ink, the foam suppressing ink may be printed after printing the colored ink, or the foam suppressing ink and the colored ink may be printed in parallel.
[0138] 特に、 着色インク及び発泡抑制インクの印刷を効率良く行うために、 着色 インクの印刷と発泡抑制インクの印刷とを同一工程で行うことが好ましい。 例えば、 発泡抑制インクの印刷後に発泡抑制インクの乾燥を待たず着色イン クを印刷したり、 着色インクの印刷後に着色インクの乾燥を待たず発泡抑制 インクを印刷したり、 発泡抑制インク及び着色インクを同一箇所にほぼ同時 に (例えば、 1秒以内の間隔で) 印刷したりすることが好ましい。 [0138] In particular, in order to efficiently print the colored ink and the foaming suppression ink, it is preferable to perform the printing of the colored ink and the printing of the foaming suppression ink in the same step. For example, after printing the foam-suppressing ink, the colored ink is printed without waiting for the foam-suppressing ink to dry, or after printing the colored ink, the foam-suppressing ink is printed without waiting for the colored ink to dry. It is preferable to print on the same location almost at the same time (for example, at intervals of 1 second or less).
[0139] 例えば、 発泡抑制インクの印刷後に発泡抑制インクの乾燥を待たず着色イ 〇 2020/175270 32 卩(:170? 2020 /006511 [0139] For example, after printing the foam-suppressing ink, coloring ink is not waited for before the foam-suppressing ink is dried. 〇 2020/175 270 32 units (: 170? 2020/006511
ンクの印刷を行う場合について、 説明する。 A case of printing a link will be described.
[0140] まず、 印刷用メディア 6 0のうち凹部を形成する発泡抑制領域に発泡抑制 インクを印刷する。 インク受理層 6 2のインク吸収能力が高いため、 発泡抑 制領域に印刷された発泡抑制インクはインク受理層 6 2の裏面まで吸収され る。 図 1 (匕) では、 こうしてインク受理層 6 2に吸収された発泡抑制イン クを発泡抑制インク層 6 3として示す。 [0140] First, the bubbling suppression ink is printed on the bubbling suppression region that forms the recess in the printing medium 60. Since the ink absorbing layer 62 has a high ink absorbing ability, the foam suppressing ink printed in the foam suppressing area is absorbed up to the back surface of the ink receiving layer 62. In FIG. 1 (匕), the foam suppression ink thus absorbed by the ink receiving layer 62 is shown as the foam suppression ink layer 63.
[0141 ] 次に、 図 1 (匕) に示すように、 印刷用メディア 6 0のうち凹部を形成す る発泡抑制領域に着色インクで画像 6 4を印刷し、 印刷用メディア 6 0のう ち凹部を形成しない発泡非抑制領域に着色インクで画像 6 5を印刷する。 イ ンク吸収能力が高いため、 インク受理層 6 2は、 既に発泡抑制インクを吸収 した発泡抑制領域に対応する部分においても、 着色インクを滲みができない 程度に吸収する。 また、 発泡層 6 1の第 1の熱可塑性樹脂に含まれる可塑剤 がインク受理層 6 2の表面に移動していないため、 可塑剤による表面の濡れ 性の低下により、 発泡抑制領域と発泡非抑制領域とに同じ印刷濃度で印刷さ れた同じ着色インクの間で濡れ広がり方の差が顕著になるといったこともな い。 [0141] Next, as shown in Fig. 1 (distance), the image 64 is printed with the colored ink on the foaming suppression region forming the concave portion of the printing medium 60, and the printing medium 60 is printed. Image 65 is printed with colored ink in the non-foaming areas that do not form depressions. Since the ink receiving layer 62 has a high ink absorbing ability, the ink receiving layer 62 absorbs the colored ink to the extent that the ink does not bleed even in the portion corresponding to the foaming suppressing area which has already absorbed the foaming suppressing ink. In addition, since the plasticizer contained in the first thermoplastic resin of the foam layer 61 has not moved to the surface of the ink receiving layer 62, the wettability of the surface by the plasticizer decreases and the foam suppression region and the foam There is no noticeable difference in wetting and spreading between the same colored ink printed at the same print density in the suppression area.
[0142] また、 着色インクの印刷後に着色インクの乾燥を待たず発泡抑制インクを 印刷したり、 発泡抑制インク及び着色インクを同一箇所にほぼ同時に印刷し たりする場合も、 インク受理層 6 2は、 発泡抑制領域に対応する部分におい て、 図 1 (匕) に示すように、 発泡抑制インクを裏面まで吸収し且つ着色イ ンクを滲みができない程度に吸収する。 その上で、 やはり、 発泡層 6 1の第 1の熱可塑性樹脂に含まれる可塑剤がインク受理層 6 2の表面に移動してい ないため、 可塑剤による表面の濡れ性の低下により、 発泡抑制領域と発泡非 抑制領域とに同じ印刷濃度で印刷された同じ着色インクの間で濡れ広がり方 の差が顕著になるといったこともない。 [0142] In addition, when the bubbling suppression ink is printed without waiting for the colored ink to dry after printing the colored ink, or when the bubbling suppression ink and the colored ink are printed almost at the same time, the ink receiving layer 62 is not formed. In the area corresponding to the foam suppression region, as shown in Fig. 1 (well), the foam suppression ink is absorbed up to the back surface and the colored ink is absorbed to the extent that it cannot bleed. On top of that, since the plasticizer contained in the first thermoplastic resin of the foaming layer 61 does not move to the surface of the ink receiving layer 62, the plasticizer lowers the wettability of the surface and suppresses foaming. There is no noticeable difference in the wetting and spreading method between the same colored ink printed at the same print density in the area and the foam non-suppression area.
[0143] 上述したように、 印刷用メディア 6 0に発泡抑制インク及び着色インクを 印刷する場合、 発泡抑制領域と発泡非抑制領域とで同じ印刷濃度で印刷され た同じ着色インクの濡れ広がりの程度の差は抑制される。 この濡れ広がりの 〇 2020/175270 33 卩(:170? 2020 /006511 [0143] As described above, when the bubbling suppression ink and the coloring ink are printed on the printing medium 60, the degree of wetting and spreading of the same coloring ink printed at the same printing density in the bubbling suppression region and the bubbling suppression region. Difference is suppressed. This wet spread 〇 2020/175 270 33 卩 (: 170? 2020 /006511
程度の差は、 同じ印刷濃度で同じ着色インクにより印刷された発泡抑制領域 の色 (第 1の色) と発泡非抑制領域の色 (第 2の色) との差が視認できない 程度であることが好ましい。 特に、 発泡抑制領域と発泡非抑制領域とで同じ 印刷濃度で印刷された同じ着色インクの濡れ広がりの程度は、 図 1 (匕) に 示すように、 同じであることが望ましい。 The difference in the degree is such that the difference between the color of the bubbling suppression area (first color) and the color of the bubbling suppression area (second color) printed with the same color ink with the same printing density is not visible. Is preferred. In particular, the degree of wetting and spreading of the same colored ink printed at the same print density in the foam suppression region and the non-foam suppression region is preferably the same, as shown in FIG.
[0144] 以上から、 印刷用メディア 6 0において発泡抑制領域と発泡非抑制領域と を同じ着色インクを用いて同じ色に印刷を行う場合、 発泡抑制領域と発泡非 抑制領域で着色インクの印刷濃度を同じにできる。 [0144] From the above, when printing in the same color on the printing medium 60 using the same color ink for the foam suppression region and the foam non-suppression region, the print density of the color ink in the foam suppression region and the foam non-suppression region is increased. Can be the same.
[0145] (印刷装置) [0145] (Printing device)
発泡抑制インク及び着色インクの印刷用メディア 6 0への印刷は、 印刷用 メディア 6 0の形状に適合した任意のインクジヱッ ト印刷装置で行うことが できる。 Printing of the foaming suppression ink and the coloring ink on the printing medium 60 can be performed by any ink jet printing apparatus that is compatible with the shape of the printing medium 60.
[0146] こうした印刷装置として、 例えば、 印刷用メディア 6 0を供給する供給手 段と、 発泡抑制インクを印刷用メディア 6 0上にインクジェッ ト方式で吐出 する発泡抑制インク塗布手段と、 必要により着色剤を含有する着色インクを 印刷用メディア 6 0上にインクジェッ ト方式で吐出する着色インク塗布手段 と、 を備える、 印刷装置を使用できる。 [0146] As such a printing apparatus, for example, a supply means for supplying the printing medium 60, a foaming suppressing ink applying means for ejecting the foaming suppressing ink onto the printing medium 60 by an ink jet method, and coloring if necessary. It is possible to use a printing apparatus provided with a coloring ink applying unit that discharges the coloring ink containing the agent onto the printing medium 60 by the ink jet method.
[0147] 特に、 印刷装置として、 発泡抑制インクと着色インクとを主走査毎に一緒 に印刷するシリアル方式のインクジェッ トプリンタが好ましい。 [0147] In particular, as the printing device, a serial type ink jet printer that prints the bubbling suppression ink and the coloring ink together for each main scan is preferable.
[0148] 印刷装置は、 例えば、 公知のインクジェッ トプリンタを改良して使用して 行うことができる。 具体的には、 インクジェッ ト用着色インクの 1つを発泡 抑制インクに置き換え、 色彩模様のデータと別に凹凸模様の凹部のデータを 用意し、 それぞれのインクヘッ ドから、 着色インクと発泡抑制インクを吐出 するようにプログラムしたプリンタドライバーを用いて凹凸模様及び色彩模 様を印刷用メディアに吐出する。 インクジェッ トプリンタとしては、 例えば
Figure imgf000035_0001
[0148] For the printing apparatus, for example, a known ink jet printer may be modified and used. Specifically, replace one of the colored inks for ink jet with foam suppression ink, prepare color pattern data and concave and convex pattern data separately, and discharge the colored ink and foam suppression ink from each ink head. The uneven pattern and the color pattern are ejected onto the printing medium using a printer driver programmed to do so. As an ink jet printer, for example,
Figure imgf000035_0001
いることができる。 Can be
[0149] (発泡処理) 〇 2020/175270 34 卩(:170? 2020 /006511 [0149] (Foam treatment) 〇 2020/175 270 34 卩 (: 170? 2020 /006511
発泡抑制インク及び着色インクを印刷した印刷用メディア 6 0の発泡は、 当該印刷用メディア 6 0を、 発泡温度以上の加熱温度で加熱することで行え る。 また、 印刷後、 インク受理層 6 2に吸収され発泡層 6 1 に接触した発泡 抑制インク層 6 3から、 その下にある発泡層 6 1の部分 6 1 3に、 比較的速 やかに、 発泡抑制剤は移行する。 そのため、 発泡時に、 発泡抑制剤が移行し た発泡層 6 1の部分 6 1 3は、 周囲の部分よりも発泡が抑制される。 こうし て、 印刷用メディア 6 0に凹部 6 3 3が形成される。 Foaming of the printing medium 60 printed with the foaming suppression ink and the coloring ink can be performed by heating the printing medium 60 at a heating temperature equal to or higher than the foaming temperature. Further, after printing, from the foam suppression ink layer 6 3 absorbed by the ink receiving layer 6 2 and in contact with the foam layer 6 1 to the portion 6 13 of the foam layer 6 1 below it, relatively quickly, The foam suppressant migrates. Therefore, at the time of foaming, the portion 6 13 of the foamed layer 61 to which the foaming inhibitor has migrated is more suppressed in foaming than the surrounding portion. In this way, the recess 63 3 is formed in the printing medium 60.
[0150] 加熱温度は、 前記発泡性樹脂組成物の層の発泡抑制インクが塗布された領 域の熱分解と、 塗布されていない領域の熱分解の差が生じる温度であれば、 特に限定されないが、 例えば、 1 9 0 °〇~ 2 4 0 °〇の範囲が挙げられる。 加 熱温度がこの範囲であると、 発泡する泡が微細となり発泡体の凹凸模様の高 低差が大きくなり好ましい。 加熱時間は特に限定されないが、 例えば加熱温 度が 1 9 0 °〇の場合は 4分以上、 2 3 0〜 2 4 0 °〇の場合は 1分程度である 。 加熱の態様は、 印刷面に非接触で行うことが好ましい。 [0150] The heating temperature is not particularly limited as long as it causes a difference between the thermal decomposition of the region of the foamable resin composition layer to which the foaming suppression ink is applied and the thermal decomposition of the uncoated region. but for example, the range of 1 9 0 ° 〇 ~ 2 4 0 ° 〇. When the heating temperature is within this range, the foaming bubbles become fine and the height difference of the uneven pattern of the foam becomes large, which is preferable. The heating time is not particularly limited, but it is, for example, 4 minutes or more when the heating temperature is 1900° 〇 and about 1 minute when the heating temperature is 230° to 240°°. The heating mode is preferably performed without contact with the printing surface.
[0151 ] (発泡装置) [0151] (Foaming device)
印刷用メディア 6 0の発泡は、 印刷用メディア 6 0を供給する供給手段と 、 供給された印刷用メディア 6 0を発泡温度以上の加熱温度で加熱して発泡 させる加熱装置とを備える、 発泡装置により行うことができる。 The foaming of the printing medium 60 includes a supply unit that supplies the printing medium 60, and a heating device that heats the supplied printing medium 60 at a heating temperature equal to or higher than the foaming temperature to foam the printing medium 60. Can be done by.
[0152] 発泡装置は、 印刷時の作業環境を改善するために、 排気手段により印刷用 メディア 6 0から揮発する可塑剤などの排気を行う排気手段をさらに備える ことが好ましい。 特に発泡抑制インクまたは着色インクが V〇(3成分を含有 する場合には、 排気手段により V 0(3成分の排気を行うことで印刷時の作業 環境をより改善できる。 [0152] It is preferable that the foaming device further comprises an exhausting means for exhausting the plasticizer or the like volatilized from the printing medium 60 by the exhausting means in order to improve the working environment during printing. Especially when the foam suppression ink or colored ink contains V 0 (three components, exhausting the V 0 (three components can improve the working environment during printing).
[0153] (第 1の実施形態の効果) [0153] (Effect of First Embodiment)
図 3 (3) 〜 (〇) に示すように、 従来の発泡性の印刷用メディア 1 5 0 では、 その表面に浮き出す可塑剤が原因で、 凹部を形成するために発泡抑制 インクを印刷する発泡抑制領域と、 印刷しない発泡非抑制領域とで、 同じ着 色インクを同じ印刷濃度で印刷しても、 両領域で着色インクの発色に違いが 〇 2020/175270 35 卩(:170? 2020 /006511 As shown in Fig. 3 (3) to (○), the conventional foamable printing medium 150 prints the foam suppression ink to form the recesses due to the plasticizer protruding on the surface. Even if the same colored ink is printed at the same print density in the bubbling suppression area and the non-foaming non-foaming area, there is a difference in coloring of the colored ink in both areas. 〇 2020/175 270 35 卩 (: 170? 2020 /006511
でる。 Out.
[0154] 一方、 第 1の実施形態に係る印刷用メディア 6 0では、 その表面に可塑剤 が浮き出ないため、 発泡抑制領域と発泡非抑制領域に同じ着色インクを同じ 印刷濃度で印刷するだけで、 両領域を同じ色にできる。 [0154] On the other hand, in the printing medium 60 according to the first embodiment, since the plasticizer does not float on the surface of the printing medium 60, it is only necessary to print the same colored ink in the foaming suppression area and the foaming suppression area at the same print density. , Both areas can have the same color.
[0155] (変形例 1) [0155] (Modification 1)
第 1の実施形態では、 インク受理層 6 2を、 無機微粒子とバインダーとを 含む空隙型インク受理層から構成したが、 この代わりに、 インク受理層 6 2 を、 複数のインク受理層からなり、 そのうち一層が前述の空隙型インク受理 層であるものとしてもよい。 この場合、 前述の空隙型インク受理層ではなく 、 複数のインク受理層が全体で、 前述のインク吸収能力を満たしていればよ い。 In the first embodiment, the ink receiving layer 62 is composed of the void type ink receiving layer containing the inorganic fine particles and the binder, but instead of this, the ink receiving layer 62 is composed of a plurality of ink receiving layers, One of the layers may be the void-type ink receiving layer described above. In this case, it is sufficient that a plurality of ink receiving layers as a whole, not the above-mentioned void type ink receiving layer, satisfy the above-mentioned ink absorbing ability.
[0156] (第 2の実施形態) [0156] (Second Embodiment)
第 1の実施形態に係る発泡性の印刷物の製造方法について説明する。 本製 造方法では、 図 2 (b) に示すように、 印刷用メディア 7 0に発泡抑制イン ク及び着色インクをインクジエツ ト印刷することで、 加熱して発泡させるだ けで、 図 2 (〇) に示すように、 所望の凹凸模様と画像とを有する発泡物を 形成できる発泡性の印刷物を製造する。 本製造方法は、 発泡抑制インク印刷 工程 3 5 1 と、 着色インク印刷工程 3 5 2とを、 主に行う。 A method for manufacturing a foamed printed material according to the first embodiment will be described. In this manufacturing method, as shown in Fig. 2 (b), by printing the foaming suppression ink and the colored ink on the printing medium 70 by ink jet printing, it is only necessary to heat and foam, and ), a foamable printed matter capable of forming a foam having a desired uneven pattern and an image is manufactured. This manufacturing method mainly performs a foaming suppression ink printing step 3 51 and a colored ink printing step 3 52.
[0157] (印刷用メディア) [0157] (Print media)
印刷用メディア 7 0は、 化学発泡剤及び可塑剤を含有する熱可塑性樹脂を 含んでなる発泡層を備える任意の発泡性メディアである。 The printing medium 70 is any foamable medium provided with a foam layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer.
[0158] 例えば、 印刷用メディア 7 0として、 図 2 (a) に示すように、 第 1の実 施形態に係る印刷用メディア 6 0からインク受理層 6 2を省略したものを採 用できる。 [0158] For example, as the printing medium 70, as shown in Fig. 2(a), the printing medium 60 according to the first embodiment from which the ink receiving layer 62 is omitted can be used.
[0159] また、 印刷用メディア 7 0として、 第 1の実施形態に係る印刷用メディア [0159] Further, as the print medium 70, the print medium according to the first embodiment is used.
6 0において、 インク受理層 6 2の代わりに、 可塑剤が浸透する従来のイン ク受理層を設けてもよい。 このインク受理層は、 空隙型でもよいし、 湿潤型 でもよい。 〇 2020/175270 36 卩(:170? 2020 /006511 In 60, instead of the ink receiving layer 62, a conventional ink receiving layer through which a plasticizer penetrates may be provided. The ink receiving layer may be a void type or a wet type. 〇 2020/175 270 36 卩 (: 170? 2020 /006511
[0160] いずれにせよ、 印刷用メディア 7 0の表面には、 可塑剤が浮き出し、 浮き 出す前と比べて、 濡れ性が悪化している。 このため、 印刷用メディア 7 0に 着色インクを印刷すると、 あまり濡れ広がらず、 例えば、 図 2 ) の左側 に示す画像 7 5を構成する着色インクの液滴のように、 着色インクの液滴は 球形を維持する。 一方、 発泡抑制インクが印刷された印刷用メディア 7 0の 領域に着色インクを印刷すると、 濡れ性の悪化が発泡抑制インクで濡れてい ることにより打ち消されるので、 例えば、 図 2 (匕) の右側に示す画像 7 4 を構成する着色インクの液滴のように、 着色インクの液滴は濡れ広がる。 [0160] In any case, the plasticizer is raised on the surface of the printing medium 70, and the wettability is deteriorated compared to before the embossing. Therefore, when the colored ink is printed on the printing medium 70, the colored ink does not spread so much that, for example, the colored ink droplets are similar to the colored ink droplets forming the image 75 shown on the left side of Fig. 2). Maintain a spherical shape. On the other hand, when the colored ink is printed on the area of the printing medium 70 on which the foam suppression ink is printed, the deterioration of the wettability is canceled by being wet with the foam suppression ink. For example, see the right side of Fig. 2 (匕). The droplets of colored ink wet and spread like the droplets of colored ink that make up image 7 4 shown in FIG.
[0161 ] (発泡抑制インク) [0161] (Foam control ink)
発泡抑制インクは、 印刷用メディア 7 0の発泡を抑制する発泡抑制剤と非 水系溶媒とを含有する任意のインクジェッ ト印刷用インクである。 例えば、 発泡抑制インクとして、 第 1の実施形態に記載の発泡抑制インクを採用でき る。 The foam suppression ink is any ink for ink jet printing containing a foam suppressing agent that suppresses foaming of the printing medium 70 and a non-aqueous solvent. For example, the foaming suppression ink described in the first embodiment can be used as the foaming suppression ink.
[0162] (着色インク) [0162] (Color ink)
着色インクは、 着色剤と非水系溶媒とを含有する任意のインクジェッ ト印 刷用インクである。 例えば、 着色インクとして、 第 1の実施形態に記載の着 色インクを採用できる。 Colored ink is any ink jet ink that contains a colorant and a non-aqueous solvent. For example, the coloring ink described in the first embodiment can be used as the coloring ink.
[0163] (発泡抑制インク印刷工程) [0163] (Foam suppression ink printing process)
発泡抑制インク印刷工程 3 5 1では、 図 2 (b) に示すように、 発泡抑制 インクを、 印刷用メディア 7 0のうち凹部を形成するために発泡を抑制する 発泡抑制領域に発泡抑制インク層 7 3としてインクジェッ ト印刷し、 一方、 印刷用メディア 7 0のうち発泡を抑制しない発泡非抑制領域には印刷しない In the bubbling suppression ink printing step 3 51, as shown in FIG. 2B, the bubbling suppression ink is applied to the bubbling suppression ink layer in the bubbling suppression region of the printing medium 70 to suppress the bubbling to form the concave portion. Inkjet printing is performed as 7 3 while printing is not performed in the non-foaming suppression area of the print media 70 that does not suppress foaming.
[0164] 印刷後、 発泡抑制インク層 7 3から、 その下にある発泡層 7 1の部分 7 1 [0164] After printing, from the foam suppression ink layer 7 3 to the part 7 1 of the foam layer 7 1 below it.
3に、 比較的速やかに、 発泡抑制剤は移行する。 そのため、 図 2 (b) に示 す印刷済みの印刷用メディア 7 0を発泡させると、 発泡抑制剤が移行した発 泡層 7 1の部分 7 1 3は、 周囲の部分よりも発泡が抑制される。 こうして、 図 2 (〇) に示すように、 印刷用メディア 7 0に凹部 7 3 3が形成される。 〇 2020/175270 37 卩(:170? 2020 /006511 The foam suppressant migrates to 3 relatively quickly. Therefore, when the printed printing media 70 shown in Fig. 2 (b) is foamed, the foaming layer 7 1 part 7 1 3 to which the foaming inhibitor has transferred suppresses foaming more than the surrounding parts. It In this way, as shown in FIG. 2 (o), the recess 73 3 is formed in the printing medium 70. 〇 2020/175 270 37 卩(: 170? 2020/006511
[0165] (着色インク印刷工程) [0165] (Colored ink printing process)
着色インク印刷工程 3 5 2では、 図 2 (匕) に示すように、 着色インクを 、 発泡抑制領域には画像 7 4として、 発泡非抑制領域には画像 7 5として印 刷する。 In the colored ink printing step 3 52, the colored ink is printed as an image 7 4 in the bubbling suppression region and as an image 75 in the bubbling suppression region as shown in FIG.
[0166] 上述したように、 発泡抑制領域と発泡非抑制領域とでは、 図 2 (匕) に示 すように、 着色インクの濡れ広がりの程度が異なるため、 同じ着色インクを 同じ印刷濃度で印刷しても、 同じ色にならない。 そこで、 着色インク印刷工 程 3 5 2では、 発泡抑制領域と発泡非抑制領域とを同じ着色インクを用いて 同じ色に印刷を行う場合、 発泡抑制領域と発泡非抑制領域で着色インクの印 刷濃度を変えて、 両領域が同じ色に印刷されるようにする。 [0166] As described above, since the degree of wetting and spreading of the colored ink is different between the foam suppression region and the foam non-suppression region, the same color ink is printed at the same print density, as shown in Fig. 2 (well). However, they do not have the same color. Therefore, in the colored ink printing process 3 52, when the same color ink is used to print the foam suppression region and the foam non-suppression region, the color ink is printed in the foam suppression region and the foam non-suppression region. Change the density so that both areas print in the same color.
[0167] 特に、 発泡抑制領域に印刷する発泡抑制インクの印刷濃度を第 1の印刷濃 度、 発泡抑制領域に印刷する着色インクの印刷濃度を第 2の印刷濃度、 発泡 非抑制領域に印刷する着色インクの印刷濃度を第 3の印刷濃度、 発泡抑制イ ンク及び着色インクを印刷した後の発泡抑制領域の色を第 1の色、 着色イン クを印刷した後の発泡非抑制領域の色を第 2の色としたとき、 第 2の印刷濃 度は、 第 1の色と第 2の色との間で差が視認されない程度に、 調節される ( 例えば、 第 3の印刷濃度よりも薄くする) ことが好ましい。 [0167] In particular, the print density of the foam suppression ink to be printed in the foam suppression area is the first print density, and the print density of the colored ink to be printed in the foam suppression area is the second print density, and the foam non-suppression area is printed. Set the print density of the colored ink to the third print density, the foam suppression ink and the color of the foam suppression area after printing the color ink to the first color, and the color of the foam non-suppressed area after printing the colored ink. When used as the second color, the second print density is adjusted so that there is no visible difference between the first and second colors (e.g. lighter than the third print density). It is preferable.
[0168] さらに、 第 2の印刷濃度は、 所望の色 (特に、 反射濃度) と第 1の印刷濃 度に基づいて決定されることが好ましい。 [0168] Furthermore, the second print density is preferably determined based on the desired color (particularly, the reflection density) and the first print density.
[0169] 例えば、 各着色インクについて、 第 1の印刷濃度毎に、 所望の色と、 それ に対応する第 2の印刷濃度との対応表を準備し、 所望の色と第 1の印刷濃度 とから、 発泡抑制領域に当該着色インクを印刷するときの第 2の印刷濃度を 求めてもよい。 [0169] For example, for each color ink, prepare a correspondence table of the desired color and the corresponding second print density for each first print density, and set the desired color and the first print density. From this, the second print density when printing the colored ink in the foaming suppression region may be obtained.
[0170] また、 例えば、 各着色インクについて、 第 1の印刷濃度毎に、 所望の色か らそれに対応する第 2の印刷濃度を求めることができる関数を準備し、 当該 関数に基づいて第 2の印刷濃度を求めてもよい。 例えば、 こうした関数は、 印刷用メディア 7 0に、 発泡抑制インクを特定の第 1の印刷濃度で、 関数を 作りたい着色インクを複数の第 2の印刷濃度で印刷し、 第 2の印刷濃度毎に 印刷後の色の反射濃度を蛍光分光濃度計で測定して、 印刷後の色からそれに 対応する第 2の印刷濃度を求める関数を多項式近似により求めることで得ら れる。 [0170] Further, for example, for each color ink, a function that can obtain the second print density corresponding to the desired color from the desired color is prepared, and the second print density is calculated based on the function. The print density of may be obtained. For example, such a function prints on a printing medium 70 a foaming suppression ink at a specific first print density and a colored ink for which a function is to be created at a plurality of second print densities, and at each second print density. To It can be obtained by measuring the reflection density of the printed color with a fluorescence spectrodensitometer and finding the second printing density corresponding to it from the printed color by polynomial approximation.
[0171 ] こうした印刷濃度の調整は、 印刷対象の画像を表す画像データを作成する 段階から着色インクを用いて画像を実際に印刷する段階までのどの段階で行 われてもよい。 [0171] Such adjustment of the print density may be performed at any stage from the stage of creating image data representing the image to be printed to the stage of actually printing the image using the colored ink.
[0172] 例えば、 画像作成ソフトで印刷する画像の画像データを作成又は編集する 際に、 又は、 R I P (R a s t e r I m a g e P r o c e s s o r) ソ フトで印刷用の画像データを生成する際に、 画像データのうち凹部に対応す る部分に上述した印刷濃度の調整を行うカラーチェンジフィルターを適用す ることとしてもよい。 [0172] For example, when creating or editing image data of an image to be printed with image creation software, or when creating image data for printing with a RIP (Raster Image Processor) software, the image data The color change filter for adjusting the print density described above may be applied to the portion corresponding to the concave portion.
[0173] また、 印刷位置毎の着色インクの印刷濃度のデータを含む画像データと、 印刷位置毎の発泡抑制インクの印刷濃度のデータを含むエンボスデータとに 基づいて、 着色インク及び発泡抑制インクを、 インクジェッ ト印刷装置で、 印刷用メディア 7 0に印刷する場合、 インクジェッ ト印刷装置の制御部が、 着色インクをある印刷位置に印刷するときの印刷濃度を、 当該印刷位置に対 応する画像データとエンボスデータとに基づいて、 例えば、 上述の対応表を 参照して又は上述の関数を用いて、 決定することとしてもよい。 印刷濃度は 、 ドッ ト密度及び/又はドッ ト体積を増減することで調整できる。 [0173] Further, based on the image data including the print density data of the colored ink for each print position and the emboss data including the print density data of the foam suppress ink for each print position, the color ink and the foam suppress ink are selected. , When printing on the printing medium 70 with the inkjet printing device, the control unit of the inkjet printing device determines the print density when printing the colored ink at a certain printing position to the image data corresponding to the printing position. It may be determined based on the above and the emboss data, for example, by referring to the above correspondence table or using the above function. Print density can be adjusted by increasing or decreasing the dot density and/or dot volume.
[0174] また、 上述の画像データ及びエンボスデータに基づいて着色インク及び発 泡抑制インクをインクジェッ ト印刷装置で印刷用メディア 7 0に印刷する場 合に、 画像データ及びエンボスデータを用いて、 発泡抑制領域での印刷濃度 をさまざまに変えて (例えば、 発泡抑制領域での印刷濃度を、 当該発泡抑制 領域に対応する画像データで指定される着色インクの印刷濃度そのままから 当該着色インクの飽和印刷濃度までの間の数点 (好ましくは、 3点、 4点、 又は 5点以上) とし) 、 着色インク及び発泡抑制インクを印刷用メディア 7 0に印刷を行い得られた複数のテストパターンを、 蛍光分光濃度計により自 動又は手動で測色し、 テストパターンの間で発泡抑制領域の反射濃度に基づ 〇 2020/175270 39 卩(:170? 2020 /006511 [0174] Further, when the colored ink and the foam-inhibiting ink are printed on the printing medium 70 by the inkjet printing device based on the above-mentioned image data and emboss data, the foaming is performed using the image data and the emboss data. The print density in the suppression area is changed in various ways (for example, the print density in the foam suppression area is changed to the saturated print density of the colored ink that is the same as the print density of the colored ink specified in the image data corresponding to the foam suppression area). Several points (preferably three points, four points, or five points or more) between them, and a plurality of test patterns obtained by printing the colored ink and the foam suppression ink on the printing medium 70 The color is measured automatically or manually with a spectral densitometer and based on the reflection density of the foam suppression region between test patterns. 〇 2020/175 270 39 卩 (: 170? 2020 /006511
いて、 発泡抑制領域での着色インクの印刷濃度を調整してもよい。 例えば、 発泡抑制領域での印刷濃度を、 当該発泡抑制領域に対応する画像データで指 定される着色インクの印刷濃度 3 1、 当該着色インクの飽和印刷濃度である 印刷濃度 3 5、 印刷濃度 3 1 と印刷濃度 3 5との間に存在する異なる印刷濃 度 3 2、 3 3 , 3 4として、 5種類のテストバターンを作成する場合、 印刷 濃度 3 1〜 3 5と、 これらの印刷濃度で発泡抑制領域に着色インクを印刷し たテストパターンでの発泡抑制領域の反射濃度 13 1〜匕 5の相関を多項式 ( 例えば、 三次式) で近似し、 こうして得られた近似式によって目標とする発 泡抑制領域での反射濃度に対する着色インクの印刷濃度を求めることができ る。 Therefore, the print density of the colored ink in the foam suppression region may be adjusted. For example, the print density in the bubbling suppression area is set as the printing density of the colored ink 31 specified by the image data corresponding to the bubbling suppression area, the printing density of the saturated printing density of the colored ink 35, the printing density 3 If you want to create 5 different test patterns with different print densities 3 2, 3 3 and 3 4 that exist between 1 and print density 35, print density 3 1 to 3 5 The correlation between the reflection densities 131 to 5 of the foam suppression region in the test pattern in which the color ink is printed in the foam suppression region is approximated by a polynomial (for example, cubic equation), and the target expression is obtained by the approximation formula thus obtained. The print density of the colored ink with respect to the reflection density in the bubble suppression area can be calculated.
[0175] (印刷順番) [0175] (Print order)
発泡抑制インク印刷工程 3 5 1 と着色インク印刷工程 3 5 2の順番は任意 である。 例えば、 発泡抑制インク印刷工程 3 5 1の後に着色インク印刷工程 3 5 2を行ったり、 着色インク印刷工程 3 5 2の後に発泡抑制インク印刷工 程 3 5 1 を行ったり、 発泡抑制インク印刷工程 3 5 1及び着色インク印刷工 程 3 5 2を並行して行ったりしてもよい。 The order of the foaming suppression ink printing step 3 51 and the colored ink printing step 3 52 is arbitrary. For example, the foaming suppression ink printing step 3 51 is followed by the colored ink printing step 3 52, the coloring ink printing step 3 52 is followed by the foaming suppression ink printing step 3 5 1, or the foaming suppression ink printing step 3 5 1. 3 5 1 and the coloring ink printing process 3 5 2 may be performed in parallel.
[0176] 特に、 着色インク及び発泡抑制インクの印刷を効率良く行うために、 発泡 抑制インク印刷工程 3 5 1 と着色インク印刷工程 3 5 2を同一工程で行うこ とが好ましい。 例えば、 発泡抑制インク印刷工程 3 5 1の後に発泡抑制イン クの乾燥を待たず着色インク印刷工程 3 5 2を行ったり、 着色インク印刷工 程 3 5 2の後に着色インクの乾燥を待たず発泡抑制インク印刷工程 3 5 1 を 行ったり、 発泡抑制インク及び着色インクを同一箇所にほぼ同時に (例えば 、 1秒以内の間隔で) 印刷することで、 発泡抑制インク印刷工程 3 5 1 と着 色インク印刷工程 3 5 2を同時に行ったりすることが好ましい。 [0176] In particular, in order to print the colored ink and the foaming suppression ink efficiently, it is preferable that the foaming suppression ink printing step 3 51 and the coloring ink printing step 3 52 are performed in the same step. For example, after the foaming suppression ink printing step 3 51, the coloring ink printing step 3 52 is performed without waiting for the foaming suppression ink to dry, or after the coloring ink printing process 3 52 is completed, the coloring ink is foamed without waiting for the drying. By performing the suppression ink printing process 3 5 1 or by printing the foaming suppression ink and the coloring ink on the same place almost at the same time (for example, at intervals of 1 second or less), the foaming suppression ink printing process 3 5 1 and the colored ink It is preferable to perform the printing step 3 52 at the same time.
[0177] (印刷装置) [0177] (Printing device)
発泡抑制インク印刷工程 3 5 1及び着色インク印刷工程 3 5 2は、 印刷用 メディア 7 0の形状に適合した任意のインクジヱツ ト印刷装置で行うことが できる。 〇 2020/175270 40 卩(:170? 2020 /006511 The foaming suppression ink printing step 3 51 and the colored ink printing step 3 52 can be performed by any ink jet printing apparatus that is suitable for the shape of the printing medium 70. 〇 2020/175 270 40 卩 (: 170? 2020 /006511
[0178] 例えば、 インクジェッ ト印刷装置として、 印刷用メディア 7 0に、 発泡抑 制インクを、 インクジェッ ト方式で吐出する第 1のプリントへッ ドと、 印刷 用メディア 7 0に、 着色インクを、 インクジェッ ト方式で吐出する第 2のプ リントへッ ドと、 第 1のプリントへッ ド及び第 2のプリントへッ ドを制御し て、 発泡抑制インクが印刷される発泡抑制領域と印刷されない発泡非抑制領 域とを着色インクで同じ色に印刷するために、 発泡抑制領域と発泡非抑制と で着色インクを印刷する印刷濃度を変える制御部と、 を有する、 インクジェ ッ ト印刷装置を採用できる。 [0178] For example, as an ink jet printing apparatus, a print medium 70 is provided with a first print head that ejects a foam suppression ink by the ink jet method, and a print medium 70 is provided with a colored ink. By controlling the second print head that ejects ink by the ink jet method, and the first print head and the second print head, the foam suppression ink is printed and the foam suppression area is not printed. In order to print the non-suppression area in the same color with the colored ink, an ink jet printing device having a control unit that changes the print density for printing the colored ink with the foam suppression area and the foam non-suppression can be adopted. ..
[0179] 例えば、 第 1の実施形態に記載の印刷装置を採用できる。 [0179] For example, the printing apparatus described in the first embodiment can be adopted.
[0180] (発泡性の印刷物の利用) [0180] (Use of effervescent printed materials)
以上のようにして製造された発泡性の印刷物を、 発泡温度以上の加熱温度 に加熱して発泡させることで、 図 2 (〇) に示すように、 所望の凹凸模様と 画像とが印刷された発泡物を製造できる。 発泡処理は、 例えば、 第 1の実施 形態と同様に行うことができる。 By heating the foamed printed matter manufactured as described above to a heating temperature equal to or higher than the foaming temperature to foam, a desired uneven pattern and an image were printed as shown in Fig. 2 (○). A foam can be produced. The foaming process can be performed in the same manner as in the first embodiment, for example.
[0181 ] (第 2の実施形態の効果) [0181] (Effects of the second embodiment)
図 3 (3) 〜 (〇) に示すように、 従来の発泡性の印刷用メディア 1 5 0 では、 その表面に浮き出す可塑剤が原因で、 凹部を形成するために発泡抑制 インクを印刷する発泡抑制領域と、 印刷しない発泡非抑制領域とで、 同じ着 色インクを同じ印刷濃度で印刷しても、 両領域で着色インクの発色に違いが でる。 As shown in Fig. 3 (3) to (○), the conventional foamable printing medium 150 prints the foam suppression ink to form the recesses due to the plasticizer protruding on the surface. Even if the same colored ink is printed at the same print density in the foaming suppression area and the non-foaming non-foaming area, there is a difference in coloring of the colored ink in both areas.
[0182] _方、 第 2の実施形態に係る発泡性の印刷物の製造方法では、 発泡抑制領 域と発泡非抑制領域とを同じ着色インクで同じ色に印刷する場合に、 上述し たような両領域での着色インクの発色の違いを打ち消すように、 両領域で着 色インクの印刷濃度を変える。 これにより、 可塑剤が表面に浮き出るような 印刷用メディア、 例えば、 従来の印刷用メディア 1 5 0においても、 発泡抑 制領域と発泡非抑制領域とを同じ着色インクで同じ色に印刷できる。 [0182] On the other hand, in the method for producing a foamed printed material according to the second embodiment, when the foaming suppression area and the foaming non-suppression area are printed in the same color with the same coloring ink, The print density of the colored ink is changed in both areas so as to cancel the difference in coloring of the colored ink in both areas. As a result, even in a printing medium in which the plasticizer is raised on the surface, for example, the conventional printing medium 150, the foam suppression region and the foam non-suppression region can be printed in the same color with the same color ink.
[0183] (変形例 2) [0183] (Modification 2)
第 2の実施形態において、 印刷用メディア 7 0の代わりに、 第 1の実施形 〇 2020/175270 41 卩(:170? 2020 /006511 In the second embodiment, instead of the printing medium 70, the first embodiment is used. 〇 2020/175 270 41 卩 (: 170? 2020 /006511
態に係る印刷用メディア 6 0を用いてもよい。 この場合、 印刷用メディア 6 0において、 発泡抑制領域と発泡非抑制領域とを同じ印刷濃度で同じ着色イ ンクで印刷したときの色の差をよりなくすことができる。 The printing medium 60 according to the embodiment may be used. In this case, in the printing medium 60, it is possible to further eliminate the color difference when the bubbling suppression region and the bubbling suppression region are printed with the same printing density at the same printing density.
[0184] (実施例) [0184] (Example)
(実施例 1) (Example 1)
インクジェッ トプリンタ (」 3 0 0、 ミマキエンジニアリング社製) を 用いて、 印刷用メディアに、 発泡抑制インク (2 , 2’ 一 [ [ (メチルー 1 1~1 _ベンゾトリアゾールー 1 —イル) メチル] イミノ] ビスエタノール 2 0 重量%、 ア _プチロラクトン 1 〇重量%、 ジエチレングリコールメチルエチ ルエーテル 7 0重量%の混合物) 及びイエローインク (3 3 2 1、 ミマキエ ンジニアリング社製) を、 種々の印刷濃度で、 印刷した。 インクジェッ トプ リンタのヒーターの温度の設定は、 ブレヒーターを 5 0 °〇、 プリントヒータ —を 4 5 °〇、 ポストヒーターを 6 0 °〇とした。 また、 印刷の解像度は 5 4 0 丨 7 2 0 丨 とし、 8回に分けて (8パスで) 印刷を行った。 Using an ink jet printer ("300, manufactured by Mimaki Engineering Co., Ltd.), a foam-suppressing ink (2, 2'1 [[(methyl-1 1 ~ 1 _benzotriazol 1-yl)methyl]imino] was added to the printing medium. ] A mixture of 20% by weight of bisethanol, 10% by weight of a_ptyrolactone, 70% by weight of diethylene glycol methyl ethyl ether) and yellow ink (33321, manufactured by Mimaki Engineering Co., Ltd.) at various printing densities. Printed. The temperature of the ink jet printer heater was set to 50° for the blur heater, 45° for the print heater, and 60° for the post heater. In addition, the printing resolution was set to 540,720, and printing was performed in eight times (8 passes).
[0185] 印刷用メディアは、 厚さ 0 . 1 〇!の上質紙 (基材) 上に発泡性樹脂組成 物を膜厚〇. 1 5
Figure imgf000043_0001
でコーティングしたものを使用した。 この発泡性樹脂 組成物は、 アゾジカルボンアミ ド (化学発泡剤) を 4重量部、 ステアリン酸 亜鉛 (発泡助剤) を 4重量部、 炭酸カルシウム (充填剤) を 4 0重量部、 水 酸化マグネシウム (難燃剤) を 5 0重量部、 フタル酸イソノニル (可塑剤) を 5 0重量部、 塩化ビニル樹脂 (熱可塑性樹脂) を 1 〇〇重量部の混合物を 用いた。
[0185] The printing medium is a high-quality paper (base material) with a thickness of 0.1 .0!
Figure imgf000043_0001
What was coated with was used. This foamable resin composition contains 4 parts by weight of azodicarbonamide (chemical blowing agent), 4 parts by weight of zinc stearate (foaming auxiliary agent), 40 parts by weight of calcium carbonate (filler), magnesium hydroxide. A mixture of 50 parts by weight of (flame retardant), 50 parts by weight of isononyl phthalate (plasticizer) and 100 parts by weight of vinyl chloride resin (thermoplastic resin) was used.
[0186] 印刷後、 各メディアの印刷面のイエローの反射濃度を、 蛍光分光濃度計 ( 蛍光分光濃度計 0 - 5、 コニカミノルタ社製) で測定した。 測定結果を図 4に示す。 After printing, the reflection density of yellow on the printed surface of each medium was measured with a fluorescence spectral densitometer (fluorescence spectral densitometer 0-5, manufactured by Konica Minolta). Figure 4 shows the measurement results.
[0187] 実施例 1の結果から、 イエローインクの印刷濃度が同じでも、 発泡抑制イ ンクの印刷濃度が大きくなるほど、 反射濃度が大きくなる、 すなわち、 色が 濃く見えることがわかる。 また、 この結果を用いて、 異なる発泡抑制インク の印刷濃度で、 同じ反射濃度を得るために必要な、 イエローインクの印刷濃 〇 2020/175270 42 卩(:170? 2020 /006511 [0187] From the results of Example 1, it can be seen that even if the print density of the yellow ink is the same, the higher the print density of the foam suppression ink, the higher the reflection density, that is, the color looks darker. In addition, using this result, the print density of the yellow ink, which is necessary to obtain the same reflection density with different print densities of the foam suppression inks, is used. 〇 2020/175 270 42 卩 (: 170? 2020 /006511
度を特定することができる。 例えば、 発泡抑制インクの印刷濃度が 3. 29 / 2及び 1 4. 39/〇12の場合に、 反射濃度を 1 とするためには、 それぞ れ、 イエローインクの印刷濃度を約 4
Figure imgf000044_0001
及び約 3
Figure imgf000044_0002
とすればよい
The degree can be specified. For example, if the print density of the foam control ink of 3.2 9/2, and 1 4.3 9 / Rei_1 2, to the reflection density of 1, it respectively, about the print density of the yellow ink Four
Figure imgf000044_0001
And about 3
Figure imgf000044_0002
And it is sufficient
[0188] (実施例 2) [0188] (Example 2)
上述の印刷用メディアに、 ポリエステルの水系エマルシヨンと多孔質の炭 酸カルシウムと分散剤とからなる塗工液をグラビアコートで〇. 03
Figure imgf000044_0003
エしてインク受理層を設けたものに印刷を行った以外は、 実施例 1 と同様で ある。 測定結果を図 5に示す。
Gravure coating the above printing media with a coating solution consisting of an aqueous emulsion of polyester, porous calcium carbonate and a dispersant.
Figure imgf000044_0003
D. The same as Example 1 except that the ink-receiving layer was printed. Figure 5 shows the measurement results.
[0189] 実施例 2の結果から、 インク受理層を設けた印刷用メディアでは、 発泡抑 制インクの印刷濃度によらず、 イエローインクの印刷濃度が同じであれば同 じ反射濃度が得られることがわかる。 [0189] From the results of Example 2, it is found that the printing medium provided with the ink receiving layer can obtain the same reflection density if the printing density of the yellow ink is the same regardless of the printing density of the foam suppression ink. I understand.
符号の説明 Explanation of symbols
[0190] 1 発泡製品 [0190] 1 Foam products
1 0 発泡メディア 1 0 foam media
1 〇 第 1部分 (発泡する部分) 1 〇 1st part (foaming part)
1 〇 6 第 2部分 (非発泡部分) 1 ○ 6 2nd part (non-foamed part)
1 1 基材 1 1 Base material
1 2 発泡層 1 2 foam layer
1 00 プリンタ 1 00 printer
1 1 0 インクジェッ トヘッ ド 1 1 0 Inkjet head
1 20 駆動機構 1 20 Drive mechanism
1 30 コントローラ 1 30 controller
1 第 1画像 1st image
2 第 2画像 2 Second image
60、 70、 1 50 印刷用メディア 60, 70, 1 50 Printing media
6 1、 7 1、 1 5 1 発泡層 6 1, 7 1, 1 5 1 Foam layer
6 1 3、 7 1 3, 1 5 1 3 発泡抑制層の下にある発泡層の部分 〇 2020/175270 43 卩(:170? 2020 /006511 6 1 3, 7 1 3, 1 5 1 3 Foam layer under the foam control layer 〇 2020/175 270 43 卩 (: 170? 2020 /006511
62 インク受理層 62 Ink receiving layer
63、 73、 1 53 発泡抑制インク層 63, 73, 1 53 Foam suppression ink layer
638、 738、 1 533 凹部 638, 738, 1 533 recess
64、 74、 1 54 発泡抑制領域上の画像 64, 74, 1 54 Image on foam suppression area
65、 75、 1 55 発泡非抑制領域上の画像 65, 75, 1 55 Image on non-foam suppression area
35 1 発泡抑制インク印刷工程 35 1 Foam control ink printing process
352 着色インク印刷工程 352 Colored ink printing process
3 1 ~ 35 印刷濃度 3 1 to 35 Print density
匕 1〜匕 5 反射濃度 匕1〜匕5 Reflection density

Claims

\¥0 2020/175270 44 卩(:17 2020 /006511 請求の範囲 \¥0 2020/175 270 44 卩(: 17 2020/006511 Claims
[請求項 1 ] 発泡前の発泡メディアに対して相対的に移動しながら当該発泡メデ ィアに対して着色インクを吐出するインク吐出部と、 画像を表す画像データに基づいて前記インク吐出部を前記発泡メデ ィアに対して相対的に移動させかつ前記着色インクを吐出させること で、 前記画像を前記発泡メディアに印刷するコントローラと、 を備え 前記発泡メディアには、 発泡する第 1部分と、 前記第 1部分よりも 発泡しない第 2部分と、 が設定され、 [Claim 1] An ink ejecting unit that ejects colored ink onto the foaming medium while moving relative to the foaming medium before foaming, and the ink ejecting unit based on image data representing an image. A controller that prints the image on the foamed medium by moving the foamed medium relative to the foamed medium and ejecting the colored ink; and the foamed medium includes a first portion that foams, The second part that does not foam more than the first part is set,
前記コントローラは、 前記画像のうちの前記第 1部分に印刷する第 1画像と前記第 2部分に印刷する第 2画像とが前記発泡メディアの発 泡後に発泡前よりも同一色に近づくよう、 前記第 1画像を印刷すると きの前記着色インクの吐出量と前記第 2画像を印刷するときの前記着 色インクの吐出量とを異ならせる、 The controller is configured such that the first image printed on the first portion of the image and the second image printed on the second portion are closer to the same color after foaming of the foamed medium than before foaming. The ejection amount of the colored ink when the first image is printed is different from the ejection amount of the colored ink when the second image is printed,
プリンタ。 Printer.
[請求項 2] 前記画像データは、 前記画像の画素毎の前記着色インクの吐出量を 示し、 [Claim 2] The image data indicates a discharge amount of the colored ink for each pixel of the image,
前記コントローラは、 The controller is
前記画像データが示す前記吐出量で前記インク吐出部に前記着色 インクを吐出させ、 The colored ink is ejected to the ink ejecting portion at the ejection amount indicated by the image data,
前記画像データが表す前記画像における前記第 1画像と前記第 2 画像とが同一色であるときに、 当該画像データが示す、 前記第 1画像 の各画素の前記吐出量と、 前記第 2画像の各画素の前記吐出量と、 の うちの少なくとも一方を変更し、 変更後の吐出量で前記インク吐出部 に前記着色インクを吐出させ、 When the first image and the second image in the image represented by the image data have the same color, the ejection amount of each pixel of the first image, which is indicated by the image data, and the second image At least one of the ejection amount of each pixel and is changed, and the colored ink is ejected to the ink ejecting unit with the changed ejection amount,
前記変更後の吐出量は、 実際に印刷された前記第 1画像の前記発泡 メディアの発泡後における色の濃度と、 実際に印刷された前記第 2画 像の前記発泡メディアの発泡後における色の濃度と、 を、 当該変更を 〇 2020/175270 45 卩(:170? 2020 /006511 The discharge amount after the change is the density of the color of the actually printed first image after foaming of the foamed media and the color density of the actually printed second image after foaming of the foamed media. Concentration and 〇 2020/175 270 45 卩 (: 170? 2020 /006511
行わないときに比べて同一に近づける吐出量である、 請求項 1 に記載のプリンタ。 The printer according to claim 1, wherein the ejection amount is similar to that when not performing.
[請求項 3] 発泡後の前記第 1部分は、 縁部が斜面となっており、 [Claim 3] The first portion after foaming has a beveled edge,
前記コントローラは、 前記第 1画像のうち前記縁部に印刷される部 分の画像を表す画像データを、 前記画像よりも前記着色インクが吐出 されない空隙が多い画像又は前記縁部に印刷される部分の画像よりも 薄い色の画像を表す画像データに変更する、 The controller outputs image data representing an image of a portion to be printed on the edge portion of the first image to an image or a portion to be printed on the edge portion in which the colored ink is not ejected more than the image. Change to image data that represents a lighter color image than
請求項 1又は 2に記載のプリンタ。 The printer according to claim 1 or 2.
[請求項 4] 画像を表す画像データに基づいて、 発泡前の発泡メディアに対して 着色インクを吐出し、 前記画像を前記発泡メディアに印刷する印刷ス テップを備え、 [Claim 4] Based on image data representing an image, a color ink is ejected to a foamed medium before foaming, and a printing step for printing the image on the foamed medium is provided,
前記発泡メディアには、 発泡する第 1部分と、 前記第 1部分よりも 発泡しない第 2部分と、 が設定され、 In the foamed medium, a first part that foams and a second part that does not foam more than the first part are set,
前記印刷ステップでは、 前記画像のうちの前記第 1部分に印刷する 第 1画像と前記第 2部分に印刷する第 2画像とが前記発泡メディアの 発泡後に発泡前よりも同一色に近づくよう、 前記第 1画像を印刷する ときの前記着色インクの吐出量と前記第 2画像を印刷するときの前記 着色インクの吐出量とを異ならせる、 In the printing step, the first image printed on the first portion of the image and the second image printed on the second portion are closer to the same color after foaming of the foamed media than before foaming, The ejection amount of the colored ink when printing the first image is made different from the ejection amount of the colored ink when printing the second image,
印刷方法。 Printing method.
[請求項 5] 前記画像データは、 前記画像の画素毎の前記着色インクの吐出量を 示し、 [Claim 5] The image data indicates a discharge amount of the colored ink for each pixel of the image,
前記印刷ステップでは、 In the printing step,
前記画像データが示す前記吐出量でインク吐出部に前記着色イン クを吐出させ、 The colored ink is ejected to the ink ejection portion at the ejection amount indicated by the image data,
前記画像データが表す前記画像における前記第 1画像と前記第 2 画像とが同一色であるときに、 当該画像データが示す、 前記第 1画像 の各画素の前記吐出量と、 前記第 2部分の各画素の前記吐出量と、 の うちの少なくとも一方を変更し、 変更後の吐出量で前記インク吐出部 〇 2020/175270 46 卩(:170? 2020 /006511 When the first image and the second image in the image represented by the image data have the same color, the image data indicates the ejection amount of each pixel of the first image, and the second portion At least one of the discharge amount of each pixel and is changed, and the ink discharge unit is changed with the changed discharge amount. 〇 2020/175 270 46 卩 (: 170? 2020 /006511
に前記着色インクを吐出させ、 Eject the colored ink onto
前記変更後の吐出量は、 実際に印刷された前記第 1画像の前記発泡 メディアの発泡後における色の濃度と、 実際に印刷された前記第 2画 像の前記発泡メディアの発泡後における色の濃度と、 を、 当該変更を 行わないときに比べて同一に近づける吐出量である、 請求項 4に記載の印刷方法。 The discharge amount after the change is the density of the color of the actually printed first image after foaming of the foamed media and the color density of the actually printed second image after foaming of the foamed media. The printing method according to claim 4, wherein the density and the ejection amount are similar to each other compared to when the change is not performed.
[請求項 6] 化学発泡剤と可塑剤とを含有する第 1の熱可塑性樹脂を含んでなる 発泡層と、 [Claim 6] A foam layer containing a first thermoplastic resin containing a chemical foaming agent and a plasticizer,
前記発泡層上に形成されたインク受理層と、 An ink receiving layer formed on the foam layer,
を備え、 Equipped with
前記インク受理層は、 無機微粒子とバインダーとを含む空隙型イン ク受理層を含み、 The ink receiving layer includes a void-type ink receiving layer containing inorganic fine particles and a binder,
前記バインダーは、 前記インク受理層の表面への前記可塑剤の移行 を防止する能力を有する第 2の熱可塑性樹脂である、 印刷用メディア。 The printing medium, wherein the binder is a second thermoplastic resin having an ability to prevent migration of the plasticizer to the surface of the ink receiving layer.
[請求項 7] ( a ) 前記発泡層内の発泡を抑制する発泡抑制剤と非水系溶媒とを 含有する発泡抑制インクが第 1の印刷濃度で前記インク受理層内の発 泡抑制領域に印刷され、 着色剤と非水系溶媒とを含有する着色インク が第 2の印刷濃度で前記発泡抑制領域に印刷された場合の、 前記発泡 抑制領域の色を第 1の色、 [Claim 7] (a) A foaming suppressing ink containing a foaming suppressing agent for suppressing foaming in the foaming layer and a non-aqueous solvent is printed at a first printing density in a foaming suppressing area in the ink receiving layer. When a colored ink containing a colorant and a non-aqueous solvent is printed in the foam suppression region at a second print density, the color of the foam suppression region is changed to a first color,
(匕 ) 前記着色インクが前記第 2の印刷濃度で前記発泡抑制領域に 印刷され、 前記発泡抑制インクが前記発泡抑制領域に印刷されていな い場合の、 前記発泡抑制領域の色を第 2の色とした場合に、 (Case) When the colored ink is printed in the foaming suppression area at the second printing density and the foaming suppression ink is not printed in the foaming suppression area, the color of the foaming suppression area is set to the second color. If you choose color
前記第 1の色と前記第 2の色との間で差が視認されない程度に、 前 記インク受理層は前記発泡抑制インク及び前記着色インクを吸収する 能力を有する、 The ink receiving layer has the ability to absorb the foaming suppression ink and the colored ink to the extent that no difference is visually recognized between the first color and the second color.
請求項 6に記載の印刷用メディア。 The printing medium according to claim 6.
[請求項 8]
Figure imgf000048_0001
前記第 1の色と 〇 2020/175270 47 卩(:170? 2020 /006511
[Claim 8]
Figure imgf000048_0001
With the first color 〇 2020/175 270 47 卩 (: 170? 2020 /006511
前記第 2の色の色差は、 3以下である、 The color difference of the second color is 3 or less,
請求項 7に記載の印刷用メディア。 The printing medium according to claim 7.
[請求項 9] 化学発泡剤と可塑剤とを含有する熱可塑性樹脂を含んでなる発泡層 を有する印刷用メディアのうち、 発泡抑制領域には、 前記発泡層内の 発泡を抑制する発泡抑制剤と非水系溶媒とを含有する発泡抑制インク をインクジエツ ト印刷し、 前記発泡抑制領域以外の発泡非抑制領域に は、 前記発泡抑制インクを印刷しない第 1の印刷工程と、 [Claim 9] Among the printing media having a foam layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer, the foam suppressing region has a foam suppressing agent for suppressing foaming in the foam layer. A foaming suppression ink containing a non-aqueous solvent and an ink jet printing, in a foaming non-suppression area other than the foaming suppression area, a first printing step in which the foaming suppression ink is not printed,
前記印刷用メディアに着色剤と非水系溶媒とを含有する着色インク を印刷する第 2の印刷工程であって、 前記発泡抑制領域と前記発泡非 抑制領域とを前記着色インクで同じ色に印刷するために、 前記発泡抑 制領域と前記発泡非抑制領域とで前記着色インクを印刷する印刷濃度 を変える、 第 2の印刷工程と、 A second printing step of printing a colored ink containing a colorant and a non-aqueous solvent on the printing medium, wherein the foaming suppression region and the foaming suppression region are printed in the same color with the coloring ink. In order to change the print density for printing the colored ink in the foam suppression region and the foam non-suppression region, a second printing step,
を含む発泡性の印刷物の製造方法。 A method for producing an effervescent printed matter containing:
[請求項 10] 化学発泡剤と可塑剤とを含有する熱可塑性樹脂を含んでなる発泡層 を有する印刷用メディアに、 前記発泡層内の発泡を抑制する発泡抑制 剤と非水系溶媒とを含有する発泡抑制インクを、 インクジエツ ト方式 で吐出する第 1のプリントへツ ドと、 [Claim 10] A printing medium having a foaming layer containing a thermoplastic resin containing a chemical foaming agent and a plasticizer contains a foaming inhibitor for suppressing foaming in the foaming layer and a non-aqueous solvent. The first print head that ejects the foaming suppression ink that is generated by the ink jet method,
前記印刷用メディアに、 着色剤と非水系溶媒とを含有する着色イン クを、 インクジエツ ト方式で吐出する第 2のプリントへツ ドと、 前記第 1のプリントへツ ド及び前記第 2のプリントへツ ドを制御し て、 前記発泡抑制インクが印刷される発泡抑制領域と前記発泡抑制イ ンクが印刷されない発泡非抑制領域とを前記着色インクで同じ色に印 刷するために、 前記発泡抑制領域と前記発泡非抑制領域とで前記着色 インクを印刷する印刷濃度を変える制御部と、 A second print head for ejecting a coloring ink containing a colorant and a non-aqueous solvent onto the printing medium by an ink jet method, the first print head and the second print head. In order to print the same color with the coloring ink, the heads are controlled so that the foaming suppressing area where the foaming suppressing ink is printed and the foaming suppressing area where the foaming suppressing ink is not printed are printed in the same color. A control unit that changes the print density for printing the colored ink in the area and the foam non-suppression area;
を有する、 Have
インクジエツ ト印刷装置。 Inkjet printing device.
PCT/JP2020/006511 2019-02-28 2020-02-19 Printer, printing method, for-printing media, method for manufacturing foamed printed article, and inkjet printing device WO2020175270A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4328636B1 (en) * 1964-09-16 1968-12-09
JP2001079974A (en) * 1999-09-17 2001-03-27 Olympus Optical Co Ltd Ink jet printing medium for embossing processed interim material
JP2013136171A (en) * 2011-12-28 2013-07-11 Casio Computer Co Ltd Method and apparatus for forming three-dimensional image
US9862849B1 (en) * 2016-10-26 2018-01-09 Electronics For Imaging, Inc. Energy curable foam inhibition ink

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4328636B1 (en) * 1964-09-16 1968-12-09
JP2001079974A (en) * 1999-09-17 2001-03-27 Olympus Optical Co Ltd Ink jet printing medium for embossing processed interim material
JP2013136171A (en) * 2011-12-28 2013-07-11 Casio Computer Co Ltd Method and apparatus for forming three-dimensional image
US9862849B1 (en) * 2016-10-26 2018-01-09 Electronics For Imaging, Inc. Energy curable foam inhibition ink

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