WO2020175215A1 - V-ribbed belt and method for producing same - Google Patents

V-ribbed belt and method for producing same Download PDF

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Publication number
WO2020175215A1
WO2020175215A1 PCT/JP2020/006079 JP2020006079W WO2020175215A1 WO 2020175215 A1 WO2020175215 A1 WO 2020175215A1 JP 2020006079 W JP2020006079 W JP 2020006079W WO 2020175215 A1 WO2020175215 A1 WO 2020175215A1
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WO
WIPO (PCT)
Prior art keywords
rib
belt
pulley
ribbed belt
ribs
Prior art date
Application number
PCT/JP2020/006079
Other languages
French (fr)
Japanese (ja)
Inventor
友哉 真銅
Original Assignee
バンドー化学株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by バンドー化学株式会社 filed Critical バンドー化学株式会社
Priority to JP2020510137A priority Critical patent/JP6755430B1/en
Publication of WO2020175215A1 publication Critical patent/WO2020175215A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/04V-belts, i.e. belts of tapered cross-section made of rubber
    • F16G5/06V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/20V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed

Definitions

  • the present invention relates to a V-ribbed belt and a method for manufacturing the same.
  • Patent Document 1 discloses a V-ribbed belt in which a coating cloth is provided on the surface of the V-rib. Further, Patent Document 2 discloses a V-ribbed belt in which both side surfaces of the V-rib are formed of porous rubber and the tips are formed of solid rubber.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 20 15-4 2 9 03
  • Patent Document 2 Patent No. 6 0 0 7 3 5 3 Publication
  • the present invention is a V-ribbed belt having a plurality of V-ribs, wherein each of the plurality of V-ribs includes a V-rib body formed of a rubber composition and both side surfaces of the V-rib body. The V-rib body is exposed at the tip end along the belt length direction.
  • the present invention is a method for producing a V-ribbed belt having a plurality of V-ribs, comprising a V-ribbed body formed of a rubber composition and a coated cloth that covers the entire surface of the V-ribbed body.
  • a V-rib front structure including the V-rib front structure is formed, and by removing the covering cloth at the tip of the V-rib front structure along the belt length direction, both side surfaces of the V-rib body are covered with the covering cloth,
  • the V-rib is formed so that the V-rib main body is exposed along the belt length direction at the tip portion.
  • FIG. 18 A perspective view of a belt piece of a V-ribbed belt according to an embodiment.
  • FIG. A sectional view of one V-rib of the V-ribbed belt according to the embodiment. ⁇ 2020/175 215 2 (:171? 2020/006079
  • FIG. 38 A cross-sectional view of the bridging device.
  • FIG. 38 is an enlarged cross-sectional view of a part of the bridging device.
  • FIG. 48 is a first explanatory diagram of the method for manufacturing a V-ribbed belt according to the embodiment.
  • FIG. 48 is a second explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
  • FIG. 6 is a third explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
  • FIG. 40 is a fourth explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
  • FIG. 5 is a pulley layout diagram of a belt running tester for a water injection transmission capacity test.
  • FIG. 68 is a front view of the belt power loss measuring device.
  • FIG. 68 is a plan view of the belt power loss measuring device.
  • FIG. 7 A graph showing the maximum values of the generated torques of Examples and Comparative Examples.
  • FIG. 8 is a graph showing loss power of Examples and Comparative Examples.
  • FIG. 1 and FIG. 9 show a V-ribbed belt according to an embodiment.
  • the V-ribbed belt according to the embodiment is, for example, a rubber friction transmission belt used for an auxiliary drive belt transmission device provided in an engine room of an automobile.
  • the ⁇ ribbed belt according to the embodiment has, for example, a belt circumference of 700 Above 3 0 0 0 111 111 Below, the belt width is And the belt thickness is 4.0 111 111 or more and 5.0 111 111 or less.
  • the V-ribbed belt according to the embodiment includes an inner peripheral compression rubber layer 11 formed of a rubber composition, an intermediate adhesive rubber layer 12 and an outer peripheral extension rubber layer 1 3 respectively. It has a belt main body 10 composed of three layers.
  • the compression rubber layer 11 is formed with a plurality of V rib main bodies 11 13 hanging down on the inner peripheral side.
  • Each of the plurality of V-rib bodies 1 13 is composed of a protrusion having a substantially inverted triangular cross section that extends in the belt length direction, and is arranged in parallel in the belt width direction.
  • the thickness of the compressed rubber layer 11 is, for example, 2.2011 or more and 3.20101 or less. ⁇ 2020/175 215 3 (:171? 2020/006079
  • the adhesive rubber layer 12 is formed in a strip shape having a horizontally long rectangular cross section. Adhesive rubber layer 1
  • the thickness of 2 is, for example, 1. It is the following.
  • the stretched rubber layer 13 is also formed in the shape of a strip with a horizontally long rectangular cross section, and its thickness is, for example, 0.4 or more and 0.8 It is the following.
  • the surface of the stretched rubber layer 13 is preferably provided with a woven fabric pattern from the viewpoint of suppressing the generation of sound when driving the back surface.
  • a back reinforcing cloth may be provided instead of the stretched rubber layer 13.
  • the rubber composition forming the compressed rubber layer 11, the adhesive rubber layer 12 and the stretched rubber layer 13 is prepared by mixing and kneading various rubber compounding agents including a cross-linking agent in a rubber component.
  • a rubber component is crosslinked with a crosslinking agent by heating and pressurizing the crosslinked rubber composition.
  • the compressed rubber layer 11, the adhesive rubber layer 12 and the stretched rubber layer 13 may be formed of the same rubber composition or different rubber compositions.
  • Examples of the rubber component of these rubber compositions include, for example, ethylene-propylene-gen terpolymer (Mai 0 1 ⁇ /1), ethylene-propylene copolymer (Mani 1 ⁇ /1), and ethylene- Butene copolymers (_ 0 1 ⁇ / ⁇ , ethylene-octene copolymers (_ 0 1 ⁇ /1), etc.
  • Ethylene- _ olefin elastomers chloroprene rubber ( ⁇ [3 ⁇ 4); chlorosulfonated polyethylene rubber ( ⁇ 31) ⁇ / ⁇ ;Hydrogenated acrylonitrile rubber (1 to 1-Min [3 ⁇ 4), etc. It is preferable to use one or more of these as the rubber component.
  • Crosslinking agents include sulfur and organic peroxides.
  • the rubber compounding agent other than the cross-linking agent include a reinforcing material such as carbon black, a filler, an antioxidant, a softening agent, a vulcanization accelerator, and a vulcanization acceleration aid.
  • Each of the plurality of V-rib bodies 1 13 of the compressed rubber layer 11 has a covering cloth on both sides.
  • V-ribs 15 V-ribs 1 5
  • V-ribs body 1 1 3 formed in the compression rubber layer 1 1 of the rubber composition
  • a target drapes 1 4 covering the both sides thereof, and belt length direction on the tip portion
  • the elongated V-rib body 1 1 3 of the rubber composition is exposed as a surface along.
  • a pair of adjacent ⁇ 2020/175 215 4 ⁇ (:171? 2020 /006079
  • each V-rib 15 has, for example, a rib height of 2 Below, the width between the rib base ends is 1.
  • the number of ribs is, for example, 3 or more and 6 or less (6 in Fig. 18).
  • the thickness of the covering cloth 14 is, for example, ⁇ .
  • a V-ribbed belt having a V-ribbed surface provided with a covering cloth has a problem that a loss of transmission dynamic power is large.
  • the ⁇ ribbed belt according to the embodiment it is possible to suppress the generation of abnormal noise when the vehicle is exposed to water, and it is possible to suppress the loss of transmitted power.
  • the fact that both sides of the V rib 15 that contacts the pulley is covered with the covering cloth 14 suppresses the generation of abnormal noise when exposed to water. It is considered that this is because the V rib main body 113 of the rubber composition is exposed at the front end of No. 5 and the belt rigidity is lowered, which reduces the loss of transmitted power.
  • the exposed width of the V-rib body 1 13 is preferably 35% or more and 70% or less with respect to the width between the rib base ends of the V-rib 15 from the viewpoint of minimizing the loss of transmitted power.
  • the coated cloth 14 is composed of a woven cloth, a knitted cloth, or a non-woven cloth.
  • the covering cloth 14 is preferably made of a knitted cloth among them from the viewpoint of being highly stretchable and uniformly covering the side surface of the V-rib body 1 13 as well as suppressing the loss of transmitted power. ..
  • the knitted cloth covering cloth 14 may be either a horizontal knitted cloth or a warp knitted cloth.
  • the horizontal knitted fabric include a plain knitted fabric, a rubber knitted fabric, and a pearl knitted fabric having a basic structure, and a tuck knitted fabric, a floating knitted fabric, a pile knitted fabric, a lace knitted fabric, and the like having a variable structure.
  • the warp knitted fabric includes, for example, a basic design of single-denb-knitted fabric, a single band-dike knitted fabric, a variable-structured double-denby knitted fabric, and a double-banddike knitted fabric.
  • the cover cloth 14 is preferably a weft knitted cloth among these from the viewpoint of suppressing the generation of abnormal noise when exposed to water. ⁇ 2020/175 215 5 (:171? 2020/006079
  • a flat knitted fabric is more preferable.
  • the plain knitted cloth 14 is provided so that the front stitches are exposed and the back stitches are on the V-rib body 1 13 side from the viewpoint of suppressing the generation of abnormal noise when exposed to water. This is preferable. From the same viewpoint, it is preferable that the plain knitted cloth 14 is provided so that the wale direction is the belt length direction and the course direction is the belt width direction. From the same viewpoint, the number of stitches of the cover cloth 14 of the flat knitted cloth is preferably 55 or more and 80 or less courses per 2.540, and 2. It is preferably 40 to 70 wales.
  • the fiber material for forming the coated cloth 14 include natural fibers such as cellulose fiber, wool and silk; aliphatic polyamid fiber (nylon 66 fiber), aromatic polyamid fiber (para-based, meta-fiber). Examples thereof include synthetic fibers such as polyester fibers, acrylic fibers, and polyvinyl alcohol fibers.
  • the fibrous material forming the coated cloth 14 preferably contains one or more of these, and may contain natural fibers and synthetic fibers from the viewpoint of suppressing the generation of abnormal noise when exposed to water. More preferably, it is more preferable to include cellulosic fibers and aliphatic polyamide fibers.
  • the content of the cellulosic fibers in the coating cloth 14 formed of the cellulosic fibers and the aliphatic polyamide fibers is preferably 50% from the viewpoint of suppressing the generation of abnormal noise when exposed to water.
  • the content is preferably not less than mass% and not more than 90 mass%, more preferably not less than 60 mass% and not more than 80 mass%.
  • Cellulosic fibers include, for example, softwood and hardwood wood pulp, bamboo fiber, sugar cane fiber, cotton fiber and kapok seed hair fiber, hemp, kouzo and mitsumata gin skin fiber, Manila hemp and New Zealand hemp leaf fiber, etc.
  • Cellulose fibers derived from natural plants include cellulosic fibers derived from animals such as ascidian cellulose; bacterial cellulose fibers; cellulose fibers of algae; cellulose ester fibers; regenerated cellulose fibers such as rayon, kyupra and lyocell. ⁇ 2020/175 215 6 (:171? 2020/006079
  • the covering cloth 14 may be subjected to an adhesive treatment for imparting adhesiveness to the V-rib main body 118.
  • an adhesive treatment in which the coated cloth 14 is immersed in an epoxy solution or an isocyanate solution and then pulled up and then heated, an adhesive treatment in which the coated cloth 14 is soaked in an aqueous solution and heated after being pulled up, the coated cloth 1
  • the adhesive treatment include immersing 4 in a low-viscosity rubber paste and then pulling it up and drying it, and coating the high-viscosity rubber glue on the V-rib body 1 13 side of the covering cloth 14 and then drying it. ..
  • a core wire 16 arranged so as to form a spiral having a pitch in the belt width direction is embedded in an intermediate portion of the adhesive rubber layer 12 in the belt thickness direction.
  • the core wire 16 is composed of twisted yarns such as polyamid fiber, polyester fiber, aramid fiber, and polyamid fiber.
  • the diameter of the core wire 16 is, for example, ⁇ . 5 Cores adjacent to each other 1 6 It is the following.
  • the core wire 16 has an adhesive treatment in which it is immersed in an epoxy resin solution or an isocyanate resin solution and heated, !_ It is preferable that at least one of the adhesive treatment of immersing in water solution and heating, and the immersing in rubber paste and drying is performed.
  • Fig. 2 shows a pulley layout of an accessory drive belt transmission 20 for an automobile using the V-ribbed belt according to the embodiment.
  • This auxiliary drive belt transmission 20 is a serpentine drive system in which a V-ribbed belt is wound around six pulleys of four rib pulleys and two flat pulleys to transmit power.
  • the rib steering power steering pulley 21 is provided at the uppermost position, and the rib pulley 80 generator bur 22 is provided below the power steering pulley 21.
  • a flat pulley tensioner pulley 23 is provided on the lower left side of the power steering pulley 21, and a flat pulley warp pump pulley 24 is provided below the tensioner pulley 23.
  • These pulleys are made of, for example, metal press-worked products, iron bars, or resin molded products such as nylon resin and phenol resin. It is the following.
  • the V-ribbed belt is wound around the power steering pulley 21 so that the V-rib 15 on the side of the compression rubber layer 11 contacts. , Wrap it around the tensioner pulley 23 so that the back side of the stretch rubber layer 13 side comes into contact, and then wrap it around the crankshaft pulley 25 and air conditioner pulley 26 so that the V rib 15 comes into contact. Furthermore, it is wound around the water pump pulley 24 so that the back side of the belt comes into contact, and then around the 80 generator bur 22 so that the V rib 15 comes into contact, and finally the power steering. It is provided so as to return to the pulley 21.
  • the belt span length which is the length of the V-ribbed belt that is stretched between the pulleys, is, for example, 50 It is the following. Misalignment that can occur between pulleys is 0 ° or more and 2 ° or less.
  • FIG. 3 and FIG. 3 show a bridging device 30 used in the method for manufacturing a V-ribbed belt according to the embodiment.
  • the cross-linking device 30 includes a base 31, a cylindrical expansion drum 32 standing upright on the base 31, and a cylindrical metal mold 33 provided outside thereof.
  • expansion drum 3 2 has a drum body 3 2 3 formed in a hollow cylindrical shape, and an outer-fitted a cylindrical rubber expansion sleeve 3 2 spoon on its outer periphery.
  • Both ends of the expansion sleeve 32 are sealed by fixing rings 3 4 and 3 5 with the drum body 3 23, respectively.
  • the crosslinked device 3 0, a high pressure inside the drum body 3 2 3 pressurizing means for pressurizing by introducing high pressure air (not shown) are provided inside the drum body 3 2 3
  • the cylindrical mold 33 is configured to be attachable to and detachable from the base 31.
  • the cylindrical mold 33 attached to the base 31 is provided concentrically with the expansion drum 32 with a space therebetween.
  • the bridging device 30 is provided with heating means and cooling means (neither shown) for the cylindrical mold 33, and these heating means and cooling means enable the temperature control of the cylindrical mold 33. Is configured to be.
  • each rubber compounding agent including a crosslinking agent is mixed with a rubber component, and the mixture is kneaded with a kneader such as a kneader or a Banbury mixer to obtain a rubber composition.
  • the obtained uncrosslinked rubber composition is molded into a sheet by calendar molding or the like to prepare an uncrosslinked rubber sheet for the compressed rubber layer 11.
  • uncrosslinked rubber sheets for the adhesive rubber layer 12 and the stretched rubber layer 13 are also prepared.
  • the covering cloth 14 is prepared, and if necessary, an adhesive treatment is applied.
  • the covering cloth 14 is preferably formed in a tubular shape.
  • the core wire 16 is prepared, and the bonding treatment is performed if necessary.
  • a rubber sleeve 37 is placed on a cylindrical drum 36 having a smooth surface, and an uncrosslinked rubber sheet 13' for the stretched rubber layer 13 is provided thereon.
  • the uncrosslinked rubber sheet 12 ′ for the adhesive rubber layer 12 are sequentially wound and laminated, and the core wire 16 is spirally wound on the uncrosslinked rubber sheet 12 ′, and the uncrosslinked rubber sheet for the adhesive rubber layer 12 is further wound thereon.
  • 1 2 ′, and the uncrosslinked rubber sheet 11 ′ for the compressed rubber layer 11 are wound in order, and finally, a non-crosslinked slab 3 ′ is formed by covering the unwrapped slab 3 ′.
  • the rubber sleeve 37 provided with the uncrosslinked slab 3' is removed from the cylindrical drum 36, and as shown in Fig. 4B, it is fitted on the inner peripheral surface side of the cylindrical mold 33 and then, Place the cylindrical mold 33 with the uncrosslinked slab 3'of the ⁇ 2020/175 215 9 boxes (:171? 2020 /006079
  • the cylindrical mold 33 is heated and, as shown in Fig. 40, a ventilation hole 322 is provided between the drum body 323 of the expansion drum 32 and the expansion sleeve 3213.
  • High-pressure air is injected through the valve to inflate the expansion sleeve 32.
  • the uncrosslinked slab 3' is pressed against the cylindrical mold 33, and the uncrosslinked rubber sheets 11', 12', and 13' press the covering cloth 14 to extend it to form a V shape.
  • the cross-linking of these rubber components proceeds and is integrated, and the rubber cloth component 14 and the core wire 16 are compounded, and the cylindrical belt slab 3 is molded.
  • each V shape forming groove 3 3 3 of the cylindrical mold 3 3 the V rib front structure including the V rib main body 1 13 formed of the rubber composition and the covering cloth 14 covering the entire surface thereof Form 1 5'.
  • the molding temperature of this belt slab 3 is, for example, 100° or more and 180° or less
  • the molding pressure is, for example, 0.5 IV! 3 or more and 2.0 MPa or less
  • the molding time is, for example, 10 minutes or more and 60 minutes or less. It is less than a minute.
  • the belt slab 3 is sliced into a predetermined number of V ribs 15 and the front and back are turned upside down to obtain the V-ribbed belt sash according to the embodiment.
  • a V-ribbed belt was manufactured using one that was not used, and this was used as an example.
  • the V-ribbed belts of the practical example were manufactured with V-ribs of 2, 4, and 6, respectively.
  • the belt main body was made of the Min. 01//1 composition, and the core wire was made of twisted polyester fiber.
  • a V-ribbed belt having the same structure as that of the example was prepared except that the entire surface of the V-ribbed body was covered with a covering cloth, and the rubber composition of the V-ribbed body was not exposed at the tip end. did.
  • the ⁇ ribbed belts of Examples and Comparative Examples were subjected to the following water injection transmission capacity test and power loss test.
  • Figure 5 shows the pulley layout of the belt running tester 40 for the water injection transmission capacity test.
  • This belt running tester 40 has a pulley diameter of 1 2 1.
  • the first drive pulley 41 of the rib pulley is provided, and the second drive pulley 42 of the rib pulley is provided to the right of the first drive pulley 41.
  • the pulley diameter is diagonally above and right of the second drive pulley 42.
  • the first driven pulley 43 of the rib pulley is provided, and the pulley diameter is 61.
  • a second driven pulley 4 4 of 0 rib pulley is provided.
  • the pulley diameter between the first drive pulley 41 and the second driven pulley 44 is 7 6.
  • the first idler pulley 45 of the flat pulley is provided, and the pulley diameter is 76.2 between the first driven pulley 4 3 and the second driven pulley 4 4.
  • the second idler pulley 46 of the flat pulley is provided.
  • the second driven pulley 44 is movably provided up and down, and is configured to be able to bear an axial load.
  • the first and second drive pulleys 41, 42 are arranged side by side so that the V-rib side contacts. Wrap it around the 1st and 2nd driven pulleys 4 3 and 4 4 and stretch the rubber layer. ⁇ 2020/175 215 1 1 ⁇ (:171? 2020/006079
  • the first and second idler pulleys 4 5 and 4 6 were wound so that the sides contacted with each other, and a belt tension was applied to the second driven pulley 4 4 by applying an axial load of 7 0 6 1 ⁇ 1 upward.
  • the wrap angle of the V-ribbed belt on the second drive pulley 42 was 39°.
  • the first drive pulley 41 is rotated in the same direction at each rotation speed of 800 ′′ and the second drive pulley 42 is 931 ′′, whereby the first drive pulley 41 is rotated in the same direction. 2
  • 2 Forcibly slipped the V-ribbed belt on the drive pulley 4 2.
  • V-ribbed surface on the right-hand side of the first drive pulley 4 1 at the beginning of the winding of the V-ribbed belt was 3 minutes per minute. A drop of water was added at a rate of I. Then, the maximum value of the generated torque was measured by the torque meter provided on the second drive pulley 42.
  • FIG. 6 and Tami show a belt power loss measuring device 50.
  • This belt power loss measuring device 50 has a pulley diameter of 5
  • the drive pulley 51 of the rib pulley and the pulley diameter on the right side are It is equipped with a driven pulley 52 of the Riburi.
  • the drive pulley 5 1 is attached to one end of the drive shaft 5 1 rotatably provided by a pair of spindle bases 5 1 3 provided at intervals, and the other end of the drive shaft 5 1 Is equipped with a rotation imparting pulley 510.
  • a motor pulley 5 3 swivel supported by a motor shaft 5 3 3 of the drive motor 5 3 is provided on the right side of the rotation imparting pulley 5 100.
  • the rotation imparting pulley 5 1 0 and the motor pulley 5 3 3 A rotary drive belt 54 is wound around the space.
  • a torque meter 55 for detecting the rotating torque of the drive shaft 5113 is provided between the pair of spindle bases 513.
  • the driven pulley 52 is attached to one end of a drive shaft 5213 that is rotatably provided by a pair of spindle bases 523 that are spaced apart from each other. Has been.
  • a V-ribbed belt having two V-ribs in each of the example and the comparative example was wound around the drive pulley 5 1 and the driven pulley 52, and the driven pulley 52 was moved to the right side.
  • the drive motor 5 3 rotates the drive pulley 5 1 at a rotational speed of 300 ′′ to drive the belt, and the drive torque at that time was measured by the torque meter 5 5.
  • the driving torque was also measured for V-ribbed belts with the number of 4 and 6. In order to measure the stable driving torque by eliminating the influence of heat generation, etc., the measurement was performed after 1 hour of belt running. ..
  • the measured values were plotted on a graph in which the horizontal axis represents the belt bending rigidity and the vertical axis represents the driving torque, and a linear approximation was made.
  • the torque was subtracted from each measured value of the driving torque. Then, they were converted to power, and the results were divided by the number of V ribs, and the average was calculated to obtain the belt power loss per belt width for one V rib.
  • FIG. 7 shows the maximum torque in the water injection power transmission capacity test of Examples and Comparative Examples.
  • FIG. 8 shows the power loss in the power loss test of Examples and Comparative Examples.
  • the maximum torque in the water injection transmission capacity test is the same in the example and the comparative example, the power loss in the power loss test is lower in the example than in the comparative example.
  • the present invention relates to a V-ribbed belt and a method for manufacturing the same.

Abstract

A V-ribbed belt (B) has a plurality of V-ribs (15). Each of the plurality of V-ribs (15) includes a V-rib main body (11a) formed by a rubber composition, and a covering cloth (14) that covers both sides thereof. The V-rib main body (11a) is exposed at the edge of each of the plurality of V-ribs (15) along the belt longitudinal direction.

Description

\¥0 2020/175215 1 卩(:17 2020 /006079 明 細 書 \¥0 2020/175 215 1 卩 (: 17 2020 /006079 Clarification
発明の名称 : Vリブドべルト及びその製造方法 Title of invention: V-ribbed belt and its manufacturing method
技術分野 Technical field
[0001] 本発明は、 Vリブドべルト及びその製造方法に関する。 [0001] The present invention relates to a V-ribbed belt and a method for manufacturing the same.
背景技術 Background technology
[0002] 被水時における異音の発生を抑制する手段として、 特許文献 1 には、 Vリ ブの表面に被覆布が設けられた Vリブドべルトが開示されている。 また、 特 許文献 2には、 Vリブの両側面部が多孔ゴムで形成され且つ先端部が中実ゴ ムで形成された Vリブドべルトが開示されている。 [0002] As a means for suppressing the generation of abnormal noise when exposed to water, Patent Document 1 discloses a V-ribbed belt in which a coating cloth is provided on the surface of the V-rib. Further, Patent Document 2 discloses a V-ribbed belt in which both side surfaces of the V-rib are formed of porous rubber and the tips are formed of solid rubber.
先行技術文献 Prior art documents
特許文献 Patent literature
[0003] 特許文献 1 :特開 2 0 1 5 - 4 2 9 0 3号公報 [0003] Patent Document 1: Japanese Unexamined Patent Publication No. 20 15-4 2 9 03
特許文献 2 :特許第 6 0 0 7 3 5 3号公報 Patent Document 2: Patent No. 6 0 0 7 3 5 3 Publication
発明の概要 Summary of the invention
[0004] 本発明は、 複数の Vリブを有する Vリブドべルトであって、 前記複数の V リブのそれぞれは、 ゴム組成物で形成された Vリブ本体と、 前記 Vリブ本体 の両側面を被覆する被覆布とを含み、 且つ先端部にベルト長さ方向に沿って 前記 Vリブ本体が露出している。 [0004] The present invention is a V-ribbed belt having a plurality of V-ribs, wherein each of the plurality of V-ribs includes a V-rib body formed of a rubber composition and both side surfaces of the V-rib body. The V-rib body is exposed at the tip end along the belt length direction.
[0005] 本発明は、 複数の Vリブを有する Vリブドべルトの製造方法であって、 ゴ ム組成物で形成された Vリブ本体と、 前記 Vリブ本体の全面を被覆する被覆 布とを含む Vリブ前構造を形成し、 前記 Vリブ前構造の先端部の被覆布を、 ベルト長さ方向に沿って除去することにより、 前記 Vリブ本体の両側面が前 記被覆布で被覆され、 且つ先端部にベルト長さ方向に沿って前記 Vリブ本体 が露出した前記 Vリブを形成するものである。 [0005] The present invention is a method for producing a V-ribbed belt having a plurality of V-ribs, comprising a V-ribbed body formed of a rubber composition and a coated cloth that covers the entire surface of the V-ribbed body. A V-rib front structure including the V-rib front structure is formed, and by removing the covering cloth at the tip of the V-rib front structure along the belt length direction, both side surfaces of the V-rib body are covered with the covering cloth, In addition, the V-rib is formed so that the V-rib main body is exposed along the belt length direction at the tip portion.
図面の簡単な説明 Brief description of the drawings
[0006] [図 1八]実施形態に係る Vリブドベルトのベルト片の斜視図である。 [0006] [Fig. 18] A perspective view of a belt piece of a V-ribbed belt according to an embodiment.
[図 ]実施形態に係る Vリブドべルトの Vリブ 1個分の断面図である。 〇 2020/175215 2 卩(:171? 2020 /006079 [FIG.] A sectional view of one V-rib of the V-ribbed belt according to the embodiment. 〇 2020/175 215 2 (:171? 2020/006079
[図 2]補機駆動べルト伝動装置のプーリレイアウト図である。 [Figure 2] Pulley layout of the auxiliary drive belt transmission.
[図 3八]架橋装置の断面図である。 [Fig. 38] A cross-sectional view of the bridging device.
[図 38]架橋装置の一部分の断面拡大図である。 FIG. 38 is an enlarged cross-sectional view of a part of the bridging device.
[図 4八]実施形態に係る Vリブドべルトの製造方法の第 1の説明図である。 FIG. 48 is a first explanatory diagram of the method for manufacturing a V-ribbed belt according to the embodiment.
[図 48]実施形態に係る Vリブドベルトの製造方法の第 2の説明図である。FIG. 48 is a second explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
[図 ]実施形態に係る Vリブドベルトの製造方法の第 3の説明図である。FIG. 6 is a third explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
[図 40]実施形態に係る Vリブドベルトの製造方法の第 4の説明図である。FIG. 40 is a fourth explanatory view of the method for manufacturing the V-ribbed belt according to the embodiment.
[図 5]注水伝動能力試験のベルト走行試験機のプーリレイアウト図である。 [図 6八]ベルト動力損失測定装置の正面図である。 [Fig. 5] Fig. 5 is a pulley layout diagram of a belt running tester for a water injection transmission capacity test. FIG. 68 is a front view of the belt power loss measuring device.
[図 68]ベルト動力損失測定装置の平面図である。 FIG. 68 is a plan view of the belt power loss measuring device.
[図 7]実施例及び比較例の発生トルクの最大値を示すグラフである。 [FIG. 7] A graph showing the maximum values of the generated torques of Examples and Comparative Examples.
[図 8]実施例及び比較例の損失動力を示すグラフである。 FIG. 8 is a graph showing loss power of Examples and Comparative Examples.
発明を実施するための形態 MODE FOR CARRYING OUT THE INVENTION
[0007] 以下、 実施形態について図面に基づいて詳細に説明する。 [0007] Hereinafter, embodiments will be described in detail with reference to the drawings.
[0008] 図 1 及び巳は、 実施形態に係る Vリブドべルト巳を示す。 実施形態に係 る Vリブドべルト巳は、 例えば、 自動車のエンジンルーム内に設けられる補 機駆動べルト伝動装置等に用いられるゴム製の摩擦伝動べルトである。 実施 形態に係る▽リブドべルト巳は、 例えば、 ベルト周長が 7 0 0
Figure imgf000004_0001
以上 3 0 0 0 111 111以下、 ベルト幅が
Figure imgf000004_0002
及びべルト厚さが 4 . 0 111 111以上 5 . 0 111 111以下である。
[0008] FIG. 1 and FIG. 9 show a V-ribbed belt according to an embodiment. The V-ribbed belt according to the embodiment is, for example, a rubber friction transmission belt used for an auxiliary drive belt transmission device provided in an engine room of an automobile. The ▽ ribbed belt according to the embodiment has, for example, a belt circumference of 700
Figure imgf000004_0001
Above 3 0 0 0 111 111 Below, the belt width is
Figure imgf000004_0002
And the belt thickness is 4.0 111 111 or more and 5.0 111 111 or less.
[0009] 実施形態に係る Vリブドべルト巳は、 各々、 ゴム組成物で形成された内周 側の圧縮ゴム層 1 1、 中間の接着ゴム層 1 2、 及び外周側の伸張ゴム層 1 3 の三層で構成されたべルト本体 1 〇を備えている。 [0009] The V-ribbed belt according to the embodiment includes an inner peripheral compression rubber layer 11 formed of a rubber composition, an intermediate adhesive rubber layer 12 and an outer peripheral extension rubber layer 1 3 respectively. It has a belt main body 10 composed of three layers.
[0010] 圧縮ゴム層 1 1 には、 内周側に複数の Vリブ本体 1 1 3が垂下するように 形成されている。 複数の Vリブ本体 1 1 3は、 各々がべルト長さ方向に延び る断面略逆三角形状の突条で構成されているとともに、 ベルト幅方向に並設 されている。 圧縮ゴム層 1 1の厚さは、 例えば 2 . 2 01 01以上 3 . 2 01 01以 下である。 〇 2020/175215 3 卩(:171? 2020 /006079 [0010] The compression rubber layer 11 is formed with a plurality of V rib main bodies 11 13 hanging down on the inner peripheral side. Each of the plurality of V-rib bodies 1 13 is composed of a protrusion having a substantially inverted triangular cross section that extends in the belt length direction, and is arranged in parallel in the belt width direction. The thickness of the compressed rubber layer 11 is, for example, 2.2011 or more and 3.20101 or less. 〇 2020/175 215 3 (:171? 2020/006079
[001 1] 接着ゴム層 1 2は、 断面横長矩形の帯状に形成されている。 接着ゴム層 1 [001 1] The adhesive rubber layer 12 is formed in a strip shape having a horizontally long rectangular cross section. Adhesive rubber layer 1
2の厚さは、 例えば 1 .
Figure imgf000005_0001
以下である。 伸張ゴム層 1 3 も、 断面横長矩形の帯状に構成されており、 その厚さが例えば〇. 4 以 上〇. 8
Figure imgf000005_0002
以下である。 伸張ゴム層 1 3の表面には、 背面駆動時の音発生 を抑制する観点から、 織布パターンが設けられていることが好ましい。 なお 、 伸張ゴム層 1 3に代えて、 背面補強布が設けられていてもよい。
The thickness of 2 is, for example, 1.
Figure imgf000005_0001
It is the following. The stretched rubber layer 13 is also formed in the shape of a strip with a horizontally long rectangular cross section, and its thickness is, for example, 0.4 or more and 0.8
Figure imgf000005_0002
It is the following. The surface of the stretched rubber layer 13 is preferably provided with a woven fabric pattern from the viewpoint of suppressing the generation of sound when driving the back surface. A back reinforcing cloth may be provided instead of the stretched rubber layer 13.
[0012] 圧縮ゴム層 1 1、 接着ゴム層 1 2、 及び伸張ゴム層 1 3を形成するゴム組 成物は、 ゴム成分に架橋剤を含む種々のゴム配合剤が配合されて混練された 未架橋ゴム組成物が加熱及び加圧されることによりゴム成分が架橋剤により 架橋したものである。 圧縮ゴム層 1 1、 接着ゴム層 1 2、 及び伸張ゴム層 1 3は、 同一のゴム組成物で形成されていても、 また、 異なるゴム組成物で形 成されていても、 どちらでもよい。 [0012] The rubber composition forming the compressed rubber layer 11, the adhesive rubber layer 12 and the stretched rubber layer 13 is prepared by mixing and kneading various rubber compounding agents including a cross-linking agent in a rubber component. A rubber component is crosslinked with a crosslinking agent by heating and pressurizing the crosslinked rubber composition. The compressed rubber layer 11, the adhesive rubber layer 12 and the stretched rubber layer 13 may be formed of the same rubber composition or different rubber compositions.
[0013] これらのゴム組成物のゴム成分としては、 例えば、 ェチレン · プロピレン ジェン三元共重合体 (巳 0 1\/1) 、 ェチレンープロピレンコポリマー (巳 1\/1) 、 ェチレンーブテンコポリマー (巳 0 1\/〇 、 ェチレンーオクテンコポ リマー (巳〇1\/1) などのェチレンー《_オレフィンェラストマー; クロロプ レンゴム (〇[¾) ; クロロスルホン化ポリェチレンゴム (〇3 1\/〇 ;水素添 加アクリロニトリルゴム ( 1~1 - 巳[¾) 等が挙げられる。 ゴム成分は、 これ らのうちの 1種又は 2種以上を用いることが好ましく、 ェチレンー《_オレ フィンェラストマーを用いることがより好ましく、 巳
Figure imgf000005_0003
を用いることが 更に好ましい。 架橋剤としては、 硫黄及び有機過酸化物が挙げられる。 架橋 剤以外のゴム配合剤としては、 例えば、 力ーボンブラックなどの補強材、 充 填剤、 老化防止剤、 軟化剤、 加硫促進剤、 加硫促進助剤等が挙げられる。
[0013] Examples of the rubber component of these rubber compositions include, for example, ethylene-propylene-gen terpolymer (Mai 0 1\/1), ethylene-propylene copolymer (Mani 1\/1), and ethylene- Butene copolymers (_ 0 1\/〇, ethylene-octene copolymers (_ 0 1\/1), etc. Ethylene- _ olefin elastomers; chloroprene rubber (〇[¾); chlorosulfonated polyethylene rubber (〇 31) \/〇 ;Hydrogenated acrylonitrile rubber (1 to 1-Min [¾), etc. It is preferable to use one or more of these as the rubber component. It is more preferable to use a lastomer,
Figure imgf000005_0003
Is more preferably used. Crosslinking agents include sulfur and organic peroxides. Examples of the rubber compounding agent other than the cross-linking agent include a reinforcing material such as carbon black, a filler, an antioxidant, a softening agent, a vulcanization accelerator, and a vulcanization acceleration aid.
[0014] 圧縮ゴム層 1 1の複数の Vリブ本体 1 1 3のそれぞれは、 両側面が被覆布 [0014] Each of the plurality of V-rib bodies 1 13 of the compressed rubber layer 11 has a covering cloth on both sides.
1 4で被覆されて Vリブ 1 5を形成している。 Vリブ 1 5は、 圧縮ゴム層 1 1のゴム組成物で形成された Vリブ本体 1 1 3と、 その両側面を被覆する被 覆布 1 4とを含み、 且つ先端部にベルト長さ方向に沿って細長くゴム組成物 の Vリブ本体 1 1 3が面として露出している。 また、 相互に隣接する一対の 〇 2020/175215 4 卩(:171? 2020 /006079 It is covered with 14 to form V-ribs 15. V-ribs 1 5, the V-ribs body 1 1 3 formed in the compression rubber layer 1 1 of the rubber composition, and a target drapes 1 4 covering the both sides thereof, and belt length direction on the tip portion The elongated V-rib body 1 1 3 of the rubber composition is exposed as a surface along. In addition, a pair of adjacent 〇 2020/175 215 4 卩 (:171? 2020 /006079
Vリブ 1 5において、 対向する側面の被覆布 1 4がリブ底において繫がって おり、 その被覆布 1 4の横断面形状が逆 II字状に形成されている。 各 Vリブ 1 5は、 例えば、 リブ高さが 2
Figure imgf000006_0001
以下、 リブ基端間の幅が 1 .
In the V ribs 15, the covering cloths 14 on the opposite side surfaces are bent at the bottoms of the ribs, and the covering cloths 14 are formed in an inverted II shape in cross section. Each V-rib 15 has, for example, a rib height of 2
Figure imgf000006_0001
Below, the width between the rib base ends is 1.
0 以上 3 .
Figure imgf000006_0002
以下である。 リブ数は、 例えば、 3個以上 6個以下で ある (図 1 八では 6個) 。 被覆布 1 4の厚さは、 例えば〇.
Figure imgf000006_0003
0 or more 3.
Figure imgf000006_0002
It is the following. The number of ribs is, for example, 3 or more and 6 or less (6 in Fig. 18). The thickness of the covering cloth 14 is, for example, 〇.
Figure imgf000006_0003
Figure imgf000006_0004
Figure imgf000006_0004
[0015] 一般に、 Vリブの表面に被覆布が設けられた Vリブドべルトでは、 伝達動 力の損失が大きいという問題がある。 しかしながら、 実施形態に係る▽リブ ドべルト巳によれば、 被水時における異音の発生を抑制することができると ともに、 伝達動力の損失を小さく抑えることができる。 これは、 上記の通り 、 プーリに接触する Vリブ 1 5の両側面が被覆布 1 4で被覆されていること により、 被水時における異音の発生が抑制されるのに加え、 Vリブ 1 5の先 端部にゴム組成物の Vリブ本体 1 1 3が露出し、 ベルト剛性が低くされ、 そ れにより伝達動力の損失が小さく抑えられるためであると考えられる。 Vリ ブ本体 1 1 3の露出幅は、 伝達動力の損失を小さく抑える観点から、 Vリブ 1 5のリブ基端間の幅に対して 3 5 %以上 7 0 %以下であることが好ましい [0015] Generally, a V-ribbed belt having a V-ribbed surface provided with a covering cloth has a problem that a loss of transmission dynamic power is large. However, according to the ∇ ribbed belt according to the embodiment, it is possible to suppress the generation of abnormal noise when the vehicle is exposed to water, and it is possible to suppress the loss of transmitted power. As described above, the fact that both sides of the V rib 15 that contacts the pulley is covered with the covering cloth 14 suppresses the generation of abnormal noise when exposed to water. It is considered that this is because the V rib main body 113 of the rubber composition is exposed at the front end of No. 5 and the belt rigidity is lowered, which reduces the loss of transmitted power. The exposed width of the V-rib body 1 13 is preferably 35% or more and 70% or less with respect to the width between the rib base ends of the V-rib 15 from the viewpoint of minimizing the loss of transmitted power.
[0016] 被覆布 1 4は、 織布、 編布、 又は不織布で構成されている。 被覆布 1 4は 、 伸縮性に富んで Vリブ本体 1 1 3の側面を均一に被覆するとともに、 伝達 動力の損失を小さく抑える観点から、 これらのうちの編布で構成されている ことが好ましい。 [0016] The coated cloth 14 is composed of a woven cloth, a knitted cloth, or a non-woven cloth. The covering cloth 14 is preferably made of a knitted cloth among them from the viewpoint of being highly stretchable and uniformly covering the side surface of the V-rib body 1 13 as well as suppressing the loss of transmitted power. ..
[0017] 編布の被覆布 1 4は、 よこ編布であっても、 たて編布であっても、 どちら でもよい。 よこ編布としては、 例えば、 基本組織の平編布、 ゴム編布、 及び パール編布、 並びに変化組織のタック編布、 浮編布、 パイル編布、 レース編 布等が挙げられる。 たて編布としては、 例えば、 基本組織のシングルデンビ —編布、 及びシングルバンダイク編布、 並びに変化組織のダブルデンビー編 布、 及びダブルバンダイク編布等が挙げられる。 被覆布 1 4は、 被水時にお ける異音の発生を抑制する観点から、 これらのうちのよこ編布が好ましく、 〇 2020/175215 5 卩(:171? 2020 /006079 [0017] The knitted cloth covering cloth 14 may be either a horizontal knitted cloth or a warp knitted cloth. Examples of the horizontal knitted fabric include a plain knitted fabric, a rubber knitted fabric, and a pearl knitted fabric having a basic structure, and a tuck knitted fabric, a floating knitted fabric, a pile knitted fabric, a lace knitted fabric, and the like having a variable structure. The warp knitted fabric includes, for example, a basic design of single-denb-knitted fabric, a single band-dike knitted fabric, a variable-structured double-denby knitted fabric, and a double-banddike knitted fabric. The cover cloth 14 is preferably a weft knitted cloth among these from the viewpoint of suppressing the generation of abnormal noise when exposed to water. 〇 2020/175 215 5 (:171? 2020/006079
平編布がより好ましい。 A flat knitted fabric is more preferable.
[0018] 平編布の被覆布 1 4は、 被水時における異音の発生を抑制する観点から、 表目が露出し且つ裏目が Vリブ本体 1 1 3側となるように設けられているこ とが好ましい。 また、 平編布の被覆布 1 4は、 同様の観点から、 ウエール方 向がベルト長さ方向及びコース方向がベルト幅方向となるように設けられて いることが好ましい。 平編布の被覆布 1 4の編目数は、 同様の観点から、 2 . 5 4〇 当たり 5 5コース以上 8 0コース以下が好ましく、 2 .
Figure imgf000007_0001
当たり 4〇ウエール以上 7〇ウエール以下が好ましい。
[0018] The plain knitted cloth 14 is provided so that the front stitches are exposed and the back stitches are on the V-rib body 1 13 side from the viewpoint of suppressing the generation of abnormal noise when exposed to water. This is preferable. From the same viewpoint, it is preferable that the plain knitted cloth 14 is provided so that the wale direction is the belt length direction and the course direction is the belt width direction. From the same viewpoint, the number of stitches of the cover cloth 14 of the flat knitted cloth is preferably 55 or more and 80 or less courses per 2.540, and 2.
Figure imgf000007_0001
It is preferably 40 to 70 wales.
[0019] 被覆布 1 4を形成する糸は、 伸縮性に富んで Vリブ本体 1 1 3の側面を均 —に被覆する観点から、 ウーリー加工糸やカバーリング糸等の嵩高糸である ことが好ましい。 被覆布 1 4を形成する繊維材料としては、 例えば、 セルロ —ス系繊維、 羊毛、 絹などの天然繊維;脂肪族ポリアミ ド繊維 (ナイロン 6 6繊維) 、 芳香族ポリアミ ド繊維 (パラ系、 メタ系) 、 ポリエステル繊維、 アクリル繊維、 ポリビニルアルコール繊維などの合成繊維等が挙げられる。 被覆布 1 4を形成する繊維材料は、 これらのうちの 1種又は 2種以上を含む ことが好ましく、 被水時における異音の発生を抑制する観点から、 天然繊維 及び合成繊維を含むことがより好ましく、 セルロース系繊維及び脂肪族ポリ アミ ド繊維を含むことがより好ましい。 [0019] yarns forming a coated fabric 1 4, the side surface of the V-ribs body 1 1 3 rich in elastic equalizing - from the viewpoint of coating, it is bulky yarn such as woolly textured yarn and covering yarn preferable. Examples of the fiber material for forming the coated cloth 14 include natural fibers such as cellulose fiber, wool and silk; aliphatic polyamid fiber (nylon 66 fiber), aromatic polyamid fiber (para-based, meta-fiber). Examples thereof include synthetic fibers such as polyester fibers, acrylic fibers, and polyvinyl alcohol fibers. The fibrous material forming the coated cloth 14 preferably contains one or more of these, and may contain natural fibers and synthetic fibers from the viewpoint of suppressing the generation of abnormal noise when exposed to water. More preferably, it is more preferable to include cellulosic fibers and aliphatic polyamide fibers.
[0020] セルロース系繊維及び脂肪族ポリアミ ド繊維で形成された被覆布 1 4にお けるセルロース系繊維の含有量は、 被水時における異音の発生を抑制する観 点から、 好ましくは 5 0質量%以上 9 0質量%以下、 より好ましくは 6 0質 量%以上 8 0質量%以下である。 セルロース系繊維としては、 例えば、 針葉 樹や広葉樹の木材パルプ、 竹繊維、 サトウキビ繊維、 綿繊維やカポックの種 子毛繊維、 麻やコウゾやミツマタのジン皮繊維、 マニラ麻やニユージーラン ド麻の葉繊維などの天然植物由来のセルロース繊維;ホヤセルロースなどの 動物由来のセルロース繊維;バクテリアセルロース繊維;藻類のセルロース 繊維;セルロースエステル繊維; レーヨンやキユプラやリヨセルなどの再生 セルロース繊維が挙げられる。 〇 2020/175215 6 卩(:171? 2020 /006079 [0020] The content of the cellulosic fibers in the coating cloth 14 formed of the cellulosic fibers and the aliphatic polyamide fibers is preferably 50% from the viewpoint of suppressing the generation of abnormal noise when exposed to water. The content is preferably not less than mass% and not more than 90 mass%, more preferably not less than 60 mass% and not more than 80 mass%. Cellulosic fibers include, for example, softwood and hardwood wood pulp, bamboo fiber, sugar cane fiber, cotton fiber and kapok seed hair fiber, hemp, kouzo and mitsumata gin skin fiber, Manila hemp and New Zealand hemp leaf fiber, etc. Cellulose fibers derived from natural plants; cellulosic fibers derived from animals such as ascidian cellulose; bacterial cellulose fibers; cellulose fibers of algae; cellulose ester fibers; regenerated cellulose fibers such as rayon, kyupra and lyocell. 〇 2020/175 215 6 (:171? 2020/006079
[0021 ] 被覆布 1 4には、 Vリブ本体 1 1 8への接着性を付与するための接着処理 が施されていてもよい。 接着処理としては、 被覆布 1 4をエポキシ溶液又は イソシアネート溶液に浸潰して引き上げた後に加熱する接着処理、 被覆布 1 4を !_水溶液に浸潰して引き上げた後に加熱する接着処理、 被覆布 1 4 を低粘度のゴム糊に浸潰して引き上げた後に乾燥させる接着処理、 被覆布 1 4の Vリブ本体 1 1 3側の面に高粘度のゴム糊をコーティングした後に乾燥 させる接着処理が挙げられる。 [0021] The covering cloth 14 may be subjected to an adhesive treatment for imparting adhesiveness to the V-rib main body 118. As the adhesion treatment, an adhesive treatment in which the coated cloth 14 is immersed in an epoxy solution or an isocyanate solution and then pulled up and then heated, an adhesive treatment in which the coated cloth 14 is soaked in an aqueous solution and heated after being pulled up, the coated cloth 1 Examples of the adhesive treatment include immersing 4 in a low-viscosity rubber paste and then pulling it up and drying it, and coating the high-viscosity rubber glue on the V-rib body 1 13 side of the covering cloth 14 and then drying it. ..
[0022] 接着ゴム層 1 2のべルト厚さ方向の中間部には、 ベルト幅方向にピッチを 有する螺旋を形成するように配された心線 1 6が埋設されている。 心線 1 6 は、 ポリアミ ド繊維、 ポリエステル繊維、 アラミ ド繊維、 ポリアミ ド繊維等 の撚り糸で構成されている。 心線 1 6の直径は例えば〇.
Figure imgf000008_0001
5 互に隣接する心線 1 6中心間の寸法は例え
Figure imgf000008_0002
以下である。 心線 1 6には、 エポキシ樹脂 溶液又はイソシアネート樹脂溶液に浸潰して加熱する接着処理、
Figure imgf000008_0003
!_水溶 液に浸潰した後に加熱する接着処理、 及びゴム糊に浸潰した後に乾燥させる 接着処理のうちの 1種又は 2種以上の接着処理が施されていることが好まし い。
A core wire 16 arranged so as to form a spiral having a pitch in the belt width direction is embedded in an intermediate portion of the adhesive rubber layer 12 in the belt thickness direction. The core wire 16 is composed of twisted yarns such as polyamid fiber, polyester fiber, aramid fiber, and polyamid fiber. The diameter of the core wire 16 is, for example, 〇.
Figure imgf000008_0001
5 Cores adjacent to each other 1 6
Figure imgf000008_0002
It is the following. The core wire 16 has an adhesive treatment in which it is immersed in an epoxy resin solution or an isocyanate resin solution and heated,
Figure imgf000008_0003
!_ It is preferable that at least one of the adhesive treatment of immersing in water solution and heating, and the immersing in rubber paste and drying is performed.
[0023] 図 2は、 実施形態に係る Vリブドべルト巳を用いた自動車の補機駆動べル 卜伝動装置 2 0のプーリレイアウトを示す。 この補機駆動べルト伝動装置 2 0は、 Vリブドべルト巳が 4つのリブプーリ及び 2つの平プーリの 6つのプ —リに巻き掛けられて動力を伝達するサーペンタインドライブ方式のもので ある。 [0023] Fig. 2 shows a pulley layout of an accessory drive belt transmission 20 for an automobile using the V-ribbed belt according to the embodiment. This auxiliary drive belt transmission 20 is a serpentine drive system in which a V-ribbed belt is wound around six pulleys of four rib pulleys and two flat pulleys to transmit power.
[0024] この補機駆動べルト伝動装置 2 0では、 最上位置にリブプーリのパワース テアリングプーリ 2 1が設けられ、 そのパワーステアリングプーリ 2 1の下 方にリブプーリの八〇ジェネレータブーリ 2 2が設けられている。 また、 パ ワーステアリングプーリ 2 1の左下方には平プーリのテンシヨナブーリ 2 3 が設けられており、 そのテンシヨナブーリ 2 3の下方には平プーリのウォー 夕ーポンププーリ 2 4が設けられている。 さらに、 テンシヨナブーリ 2 3の 〇 2020/175215 7 卩(:171? 2020 /006079 [0024] In this accessory drive belt transmission 20, the rib steering power steering pulley 21 is provided at the uppermost position, and the rib pulley 80 generator bur 22 is provided below the power steering pulley 21. ing. A flat pulley tensioner pulley 23 is provided on the lower left side of the power steering pulley 21, and a flat pulley warp pump pulley 24 is provided below the tensioner pulley 23. In addition, the Tenshina Buri 2 3 〇 2020/175 215 7 (:171? 2020/006079
左下方にはリブプーリのクランクシャフトプーリ 2 5が設けられており、 そ のクランクシャフトプーリ 2 5の右下方にリづづーリのエアコンプーリ 2 6 が設けられている。 これらのプーリは、 例えば、 金属のプレス加工品や錶物 、 或いは、 ナイロン樹脂、 フヱノール樹脂等の樹脂成形品で構成されており 、 プーリ径が例えば
Figure imgf000009_0001
以下である。
A crankshaft pulley 25, which is a rib pulley, is provided on the lower left side, and an air conditioner pulley 26, which is squeezed, is provided on the lower right of the crankshaft pulley 25. These pulleys are made of, for example, metal press-worked products, iron bars, or resin molded products such as nylon resin and phenol resin.
Figure imgf000009_0001
It is the following.
[0025] この補機駆動べルト伝動装置 2 0において、 Vリブドべルト巳は、 圧縮ゴ ム層 1 1側の Vリブ 1 5が接触するようにパワーステアリングプーリ 2 1 に 巻き掛けられ、 次いで、 伸張ゴム層 1 3側のベルト背面が接触するようにテ ンシヨナプーリ 2 3に巻き掛けられた後、 Vリブ 1 5が接触するようにクラ ンクシャフトプーリ 2 5及びエアコンプーリ 2 6に順に巻き掛けられ、 さら に、 ベルト背面が接触するようにウォーターポンププーリ 2 4に巻き掛けら れ、 そして、 Vリブ 1 5が接触するように八〇ジェネレータブーリ 2 2に巻 き掛けられ、 最後にパワーステアリングプーリ 2 1 に戻るように設けられて いる。 プーリ間で掛け渡される Vリブドベルト巳の長さであるべルトスパン 長は例えば 5 0
Figure imgf000009_0002
以下である。 プーリ間で生じ得るミスア ライメントは 0 ° 以上 2 ° 以下である。
[0025] In this accessory drive belt transmission 20, the V-ribbed belt is wound around the power steering pulley 21 so that the V-rib 15 on the side of the compression rubber layer 11 contacts. , Wrap it around the tensioner pulley 23 so that the back side of the stretch rubber layer 13 side comes into contact, and then wrap it around the crankshaft pulley 25 and air conditioner pulley 26 so that the V rib 15 comes into contact. Furthermore, it is wound around the water pump pulley 24 so that the back side of the belt comes into contact, and then around the 80 generator bur 22 so that the V rib 15 comes into contact, and finally the power steering. It is provided so as to return to the pulley 21. The belt span length, which is the length of the V-ribbed belt that is stretched between the pulleys, is, for example, 50
Figure imgf000009_0002
It is the following. Misalignment that can occur between pulleys is 0 ° or more and 2 ° or less.
[0026] 次に、 実施形態に係る Vリブドベルト巳の製造方法について説明する。 [0026] Next, a method for manufacturing the V-ribbed belt method according to the embodiment will be described.
[0027] 図 3 及び巳は、 実施形態に係る Vリブドべルト巳の製造方法で用いる架 橋装置 3 0を示す。 この架橋装置 3 0は、 基台 3 1 と、 その上に立設された 円柱状の膨張ドラム 3 2と、 その外側に設けられた円筒状の円筒金型 3 3と を備えている。 [0027] FIG. 3 and FIG. 3 show a bridging device 30 used in the method for manufacturing a V-ribbed belt according to the embodiment. The cross-linking device 30 includes a base 31, a cylindrical expansion drum 32 standing upright on the base 31, and a cylindrical metal mold 33 provided outside thereof.
[0028] 膨張ドラム 3 2は、 中空円柱状に形成されたドラム本体 3 2 3と、 その外 周に外嵌めされた円筒状のゴム製の膨張スリーブ 3 2匕とを有する。 ドラム 本体 3 2 3の外周部には、 各々、 内部に連通した多数の通気孔 3 2〇が形成 されている。 膨張スリーブ 3 2匕の両端部は、 それぞれドラム本体 3 2 3と の間で固定リング 3 4 , 3 5によって封止されている。 架橋装置 3 0には、 ドラム本体 3 2 3の内部に高圧空気を導入して加圧する加圧手段 (不図示) が設けられており、 この加圧手段により ドラム本体 3 2 3の内部に高圧空気 〇 2020/175215 8 卩(:171? 2020 /006079 [0028] expansion drum 3 2 has a drum body 3 2 3 formed in a hollow cylindrical shape, and an outer-fitted a cylindrical rubber expansion sleeve 3 2 spoon on its outer periphery. The outer periphery of the drum body 3 2 3, respectively, a large number of vent holes 3 2_Rei communicating with the inside is formed. Both ends of the expansion sleeve 32 are sealed by fixing rings 3 4 and 3 5 with the drum body 3 23, respectively. The crosslinked device 3 0, a high pressure inside the drum body 3 2 3 pressurizing means for pressurizing by introducing high pressure air (not shown) are provided inside the drum body 3 2 3 The pressing means air 〇 2020/175 215 8 (:171? 2020/006079
が導入されると、 高圧空気が通気孔 3 2〇を通ってドラム本体 3 2 3と〗彭弓長 スリーブ 3 2匕との間に入って膨張スリーブ 3 2匕を径方向外向きに膨張さ せるように構成されている。 When high pressure air is introduced, high-pressure air enters between the drum body 3 2 3 and the〗 彭 彭 轭 罭 long sleeve 3 2 匕 through the ventilation hole 3 2 0 to expand the expansion sleeve 3 2 匕 radially outward. Is configured.
[0029] 円筒金型 3 3は、 基台 3 1 に脱着可能に構成されている。 基台 3 1 に取り 付けられた円筒金型 3 3は、 膨張ドラム 3 2との間に間隔をおいて同心状に 設けられる。 円筒金型 3 3は、 内周面に、 各々、 周方向に延びる複数の V形 状形成溝 3 3 3が軸方向 (溝幅方向) に連設されている。 架橋装置 3 0には 、 円筒金型 3 3の加熱手段及び冷却手段 (いずれも不図示) が設けられてお り、 これらの加熱手段及び冷却手段により円筒金型 3 3の温度制御が可能と なるように構成されている。 [0029] The cylindrical mold 33 is configured to be attachable to and detachable from the base 31. The cylindrical mold 33 attached to the base 31 is provided concentrically with the expansion drum 32 with a space therebetween. Cylindrical mold 3 3, on the inner peripheral surface, respectively, a plurality of V shape formed grooves 3 3 3 extending in the circumferential direction are formed continuously in the axial direction (the groove width direction). The bridging device 30 is provided with heating means and cooling means (neither shown) for the cylindrical mold 33, and these heating means and cooling means enable the temperature control of the cylindrical mold 33. Is configured to be.
[0030] 実施形態に係る Vリブドべルト巳の製造方法では、 まず、 ゴム成分に、 架 橋剤を含む各ゴム配合剤を配合し、 二ーダー、 バンバリーミキサー等の混練 機で混練し、 得られた未架橋ゴム組成物をカレンダー成形等によってシート 状に成形して圧縮ゴム層 1 1用の未架橋ゴムシートを作製する。 同様に、 接 着ゴム層 1 2用及び伸張ゴム層 1 3用の未架橋ゴムシートも作製する。 また 、 被覆布 1 4を準備し、 必要に応じて接着処理を施す。 被覆布 1 4は、 筒状 に形成することが好ましい。 さらに、 心線 1 6を準備し、 必要に応じて接着 処理を施す。 [0030] In the method for manufacturing a V-ribbed belt according to the embodiment, first, each rubber compounding agent including a crosslinking agent is mixed with a rubber component, and the mixture is kneaded with a kneader such as a kneader or a Banbury mixer to obtain a rubber composition. The obtained uncrosslinked rubber composition is molded into a sheet by calendar molding or the like to prepare an uncrosslinked rubber sheet for the compressed rubber layer 11. Similarly, uncrosslinked rubber sheets for the adhesive rubber layer 12 and the stretched rubber layer 13 are also prepared. Further, the covering cloth 14 is prepared, and if necessary, an adhesive treatment is applied. The covering cloth 14 is preferably formed in a tubular shape. Furthermore, the core wire 16 is prepared, and the bonding treatment is performed if necessary.
[0031 ] 次いで、 図 4八に示すように、 表面が平滑な円筒ドラム 3 6上にゴムスリ —ブ 3 7を被せ、 その上に、 伸張ゴム層 1 3用の未架橋ゴムシート 1 3’ 、 及び接着ゴム層 1 2用の未架橋ゴムシート 1 2’ を順に巻き付けて積層し、 その上から心線 1 6を螺旋状に巻き付け、 更にその上から接着ゴム層 1 2用 の未架橋ゴムシート 1 2’ 、 及び圧縮ゴム層 1 1用の未架橋ゴムシート 1 1 ’ を順に巻き付け、 最後に、 その上を被覆布 1 4で被覆して未架橋スラブ 3 ’ を成形する。 [0031] Next, as shown in FIG. 48, a rubber sleeve 37 is placed on a cylindrical drum 36 having a smooth surface, and an uncrosslinked rubber sheet 13' for the stretched rubber layer 13 is provided thereon. And the uncrosslinked rubber sheet 12 ′ for the adhesive rubber layer 12 are sequentially wound and laminated, and the core wire 16 is spirally wound on the uncrosslinked rubber sheet 12 ′, and the uncrosslinked rubber sheet for the adhesive rubber layer 12 is further wound thereon. 1 2 ′, and the uncrosslinked rubber sheet 11 ′ for the compressed rubber layer 11 are wound in order, and finally, a non-crosslinked slab 3 ′ is formed by covering the unwrapped slab 3 ′.
[0032] 次いで、 円筒ドラム 3 6から未架橋スラブ 3’ を設けたゴムスリーブ 3 7 を外し、 図 4巳に示すように、 円筒金型 3 3の内周面側に内嵌めした後、 そ の未架橋スラブ 3’ を設けた円筒金型 3 3を、 膨張ドラム 3 2を覆うように 〇 2020/175215 9 卩(:171? 2020 /006079 [0032] Next, the rubber sleeve 37 provided with the uncrosslinked slab 3'is removed from the cylindrical drum 36, and as shown in Fig. 4B, it is fitted on the inner peripheral surface side of the cylindrical mold 33 and then, Place the cylindrical mold 33 with the uncrosslinked slab 3'of the 〇 2020/175 215 9 boxes (:171? 2020 /006079
設けて基台 3 1 に取り付ける。 Provide it and attach it to the base 31.
[0033] 続いて、 円筒金型 3 3を加熱するとともに、 図 4〇に示すように、 膨張ド ラム 3 2のドラム本体 3 2 3と膨張スリーブ 3 2 13との間に通気孔 3 2〇を 介して高圧空気を注入して膨張スリーブ 3 2 を膨張させる。 このとき、 未 架橋スラブ 3’ が円筒金型 3 3に対して押し付けられ、 未架橋ゴムシート 1 1’ , 1 2’ , 1 3’ が被覆布 1 4を押圧して伸張させながら V形状形成溝 3 3 3に流入するとともに、 それらのゴム成分の架橋が進行して一体化し、 且つそれと被覆布 1 4及び心線 1 6とが複合し、 円筒状のベルトスラブ 3が 成型される。 これにより、 円筒金型 3 3の各 V形状形成溝 3 3 3において、 ゴム組成物で形成された Vリブ本体 1 1 3と、 その全面を被覆する被覆布 1 4とを含む Vリブ前構造 1 5’ を形成する。 このべルトスラブ 3の成型温度 は例えば 1 0 0 °〇以上 1 8 0 °〇以下、 成型圧力は例えば〇. 5 IV! 3以上 2 . 0 M P a以下、 成型時間は例えば 1 0分以上 6 0分以下である。 [0033] Subsequently, the cylindrical mold 33 is heated and, as shown in Fig. 40, a ventilation hole 322 is provided between the drum body 323 of the expansion drum 32 and the expansion sleeve 3213. High-pressure air is injected through the valve to inflate the expansion sleeve 32. At this time, the uncrosslinked slab 3'is pressed against the cylindrical mold 33, and the uncrosslinked rubber sheets 11', 12', and 13' press the covering cloth 14 to extend it to form a V shape. While flowing into the groove 3 33, the cross-linking of these rubber components proceeds and is integrated, and the rubber cloth component 14 and the core wire 16 are compounded, and the cylindrical belt slab 3 is molded. As a result, in each V shape forming groove 3 3 3 of the cylindrical mold 3 3, the V rib front structure including the V rib main body 1 13 formed of the rubber composition and the covering cloth 14 covering the entire surface thereof Form 1 5'. The molding temperature of this belt slab 3 is, for example, 100° or more and 180° or less, the molding pressure is, for example, 0.5 IV! 3 or more and 2.0 MPa or less, and the molding time is, for example, 10 minutes or more and 60 minutes or less. It is less than a minute.
[0034] そして、 膨張ドラム 3 2のドラム本体 3 2 3と膨張スリーブ 3 2匕との間 から高圧空気を抜いた後、 円筒金型 3 3の内周面上に成型されたべルトスラ ブ 3を取り出し、 図 4 0に示すように、 ベルトスラブ 3に形成された Vリブ 前構造 1 5’ の先端部の被覆布 1 4を研削して、 ベルト長さ方向に沿って除 去することにより、 Vリブ本体 1 1 3の両側面が被覆布 1 4で被覆され、 且 つ先端部にベルト長さ方向に沿って Vリブ本体 1 1 3が露出した Vリブ 1 5 を形成する。 [0034] Then, after the high pressure air is discharged from between the drum body 3 2 3 of the expansion drum 3 2 and the expansion sleeve 32, the belt slub 3 formed on the inner peripheral surface of the cylindrical mold 3 3 is removed. Taken out, as shown in Fig. 40, by grinding the covering cloth 14 at the tip of the V-rib front structure 15' formed on the belt slab 3 and removing it along the belt length direction, Both sides of the V-rib body 1 1 3 are covered with the covering cloth 14, and the V-rib body 1 1 3 is exposed at the tip end along the belt length direction to form the V-rib 15 5.
[0035] 最後に、 ベルトスラブ 3を所定の Vリブ 1 5の個数毎に輪切りして表裏を 裏返すことにより実施形態に係る Vリブドベルト巳が得られる。 [0035] Finally, the belt slab 3 is sliced into a predetermined number of V ribs 15 and the front and back are turned upside down to obtain the V-ribbed belt sash according to the embodiment.
実施例 Example
[0036] (Vリブドべルト) [0036] (V-ribbed belt)
以下の実施例及び比較例の▽リブドべルトを作製した。 Rib belts of the following examples and comparative examples were produced.
[0037] <実施例 > [0037] <Example>
上記実施形態と同様の構成であって、 被覆布として、 ナイロン 6 6繊維と セルロース系繊維の綿との複合紡績糸で形成された編布で且つ接着処理を施 〇 2020/175215 10 卩(:171? 2020 /006079 It has the same configuration as that of the above-mentioned embodiment, and is a knitted fabric formed of a composite spun yarn of nylon 66 fiber and cotton of cellulosic fiber as a covering fabric and is subjected to an adhesive treatment. 〇 2020/175 215 10 (:171? 2020/006079
していないものを用いた Vリブドべルトを作製し、 それを実施例とした。 実 施例の Vリブドべルトは、 Vリブの個数が 2個、 4個、 及び 6個のものをそ れぞれ作製した。 なお、 ベルト本体は、 巳 0 1\/1組成物で形成し、 心線は、 ポリエステル繊維の撚り糸で構成した。 A V-ribbed belt was manufactured using one that was not used, and this was used as an example. The V-ribbed belts of the practical example were manufactured with V-ribs of 2, 4, and 6, respectively. The belt main body was made of the Min. 01//1 composition, and the core wire was made of twisted polyester fiber.
[0038] <比較例> [0038] <Comparative example>
Vリブ本体の全面が被覆布で被覆され、 先端部に Vリブ本体のゴム組成物 が露出していない点を除いて実施例と同一構成の Vリブドべルトを作製し、 それを比較例とした。 A V-ribbed belt having the same structure as that of the example was prepared except that the entire surface of the V-ribbed body was covered with a covering cloth, and the rubber composition of the V-ribbed body was not exposed at the tip end. did.
[0039] (試験方法) [0039] (Test method)
実施例及び比較例の▽リブドべルトについて、 以下の注水伝動能力試験及 び動力損失試験を実施した。 The ▽ribbed belts of Examples and Comparative Examples were subjected to the following water injection transmission capacity test and power loss test.
[0040] <注水伝動能力試験> [0040] <Water injection transmission capacity test>
図 5は、 注水伝動能力試験のベルト走行試験機 4 0のプーリレイアウトを 示す。 Figure 5 shows the pulley layout of the belt running tester 40 for the water injection transmission capacity test.
[0041 ] このべルト走行試験機 4 0は、 向かって左下にプーリ径が 1 2 1 .
Figure imgf000012_0001
のリブプーリの第 1駆動プーリ 4 1が設けられ、 その右方にプーリ径が 1 4 1 . リブプーリの第 2駆動ブーリ 4 2が設けられている。 第 2駆動 プーリ 4 2の右斜め上方にはプーリ径が
Figure imgf000012_0002
リブプーリの第 1従 動ブーリ 4 3が設けられ、 第 2駆動ブーリ 4 2の上方にはプーリ径が 6 1 .
[0041] This belt running tester 40 has a pulley diameter of 1 2 1.
Figure imgf000012_0001
The first drive pulley 41 of the rib pulley is provided, and the second drive pulley 42 of the rib pulley is provided to the right of the first drive pulley 41. The pulley diameter is diagonally above and right of the second drive pulley 42.
Figure imgf000012_0002
The first driven pulley 43 of the rib pulley is provided, and the pulley diameter is 61.
0 のリブプーリの第 2従動プーリ 4 4が設けられている。 第 1駆動プー リ 4 1 と第 2従動プーリ 4 4との間にはプーリ径が 7 6 .
Figure imgf000012_0003
の平プーリ の第 1 アイ ドラプーリ 4 5が設けられ、 第 1従動プーリ 4 3と第 2従動プー リ 4 4との間にはプーリ径が 7 6 . 2
Figure imgf000012_0004
の平プーリの第 2アイ ドラプーリ 4 6が設けられている。 第 2従動プーリ 4 4は、 上下に可動に設けられてお り、 軸荷重を負荷できるように構成されている。
A second driven pulley 4 4 of 0 rib pulley is provided. The pulley diameter between the first drive pulley 41 and the second driven pulley 44 is 7 6.
Figure imgf000012_0003
The first idler pulley 45 of the flat pulley is provided, and the pulley diameter is 76.2 between the first driven pulley 4 3 and the second driven pulley 4 4.
Figure imgf000012_0004
The second idler pulley 46 of the flat pulley is provided. The second driven pulley 44 is movably provided up and down, and is configured to be able to bear an axial load.
[0042] 実施例及び比較例のそれぞれの Vリブの個数が 6個の Vリブドべルト巳に ついて、 Vリブ側が接触するように、 第 1及び第 2駆動プーリ 4 1 , 4 2並 びに第 1及び第 2従動プーリ 4 3 , 4 4に巻き掛けるとともに、 伸張ゴム層 〇 2020/175215 1 1 卩(:171? 2020 /006079 [0042] Regarding the V-ribbed belt having six V-ribs in each of the example and the comparative example, the first and second drive pulleys 41, 42 are arranged side by side so that the V-rib side contacts. Wrap it around the 1st and 2nd driven pulleys 4 3 and 4 4 and stretch the rubber layer. 〇 2020/175 215 1 1 卩(:171? 2020/006079
側が接触するように、 第 1及び第 2アイ ドラブーリ 4 5 , 4 6に巻き掛け、 第 2従動プーリ 4 4に上方に 7 0 6 1\1の軸荷重をかけてベルト張力を与えた 。 Vリブドべルト巳の第 2駆動プーリ 4 2への巻き掛かり角度は 3 9 ° であ った。 次いで、 2 1 °〇の温度雰囲気下、 第 1駆動プーリ 4 1 を 8 0 0 「 及び第 2駆動プーリ 4 2を 9 3 1 「 のそれぞれの回転数で同一方向に回 転させ、 それにより第 2駆動プーリ 4 2上において Vリブドベルト巳を強制 的にスリップさせた。 また、 第 1駆動プーリ 4 1の右側の Vリブドべルト巳 の巻き掛かり始めの部分の Vリブ表面には 1分間に 3
Figure imgf000013_0001
Iの割合で水滴 を滴下した。 そして、 第 2駆動プーリ 4 2に設けたトルクメータにより、 発 生トルクの最大値を計測した。
The first and second idler pulleys 4 5 and 4 6 were wound so that the sides contacted with each other, and a belt tension was applied to the second driven pulley 4 4 by applying an axial load of 7 0 6 1\1 upward. The wrap angle of the V-ribbed belt on the second drive pulley 42 was 39°. Next, in a temperature atmosphere of 21°, the first drive pulley 41 is rotated in the same direction at each rotation speed of 800 ″ and the second drive pulley 42 is 931 ″, whereby the first drive pulley 41 is rotated in the same direction. 2 Forcibly slipped the V-ribbed belt on the drive pulley 4 2. Also, the V-ribbed surface on the right-hand side of the first drive pulley 4 1 at the beginning of the winding of the V-ribbed belt was 3 minutes per minute.
Figure imgf000013_0001
A drop of water was added at a rate of I. Then, the maximum value of the generated torque was measured by the torque meter provided on the second drive pulley 42.
[0043] <動力損失試験 > [0043] <Power loss test>
図 6 及び巳は、 ベルト動力損失測定装置 5 0を示す。 FIG. 6 and Tami show a belt power loss measuring device 50.
[0044] このべルト動力損失測定装置 5 0は、 プーリ径が 5
Figure imgf000013_0002
のリブプーリの 駆動プーリ 5 1 と、 その右側方に設けられたプーリ径が 5 0
Figure imgf000013_0003
のリブプー リの従動プーリ 5 2とを備えている。 駆動プーリ 5 1は、 間隔をおいて設け られた一対の支軸台 5 1 3によって回転可能に設けられた駆動軸 5 1 匕の一 端に取り付けられており、 駆動軸 5 1 匕の他端には回転付与プーリ 5 1 〇が 設けられている。 回転付与プーリ 5 1 〇の右側方には駆動モータ 5 3のモー 夕軸 5 3 3に軸支されたモータプーリ 5 3匕が設けられており、 それらの回 転付与プーリ 5 1 〇及びモータプーリ 5 3匕間には回転駆動べルト 5 4が巻 き掛けられている。 また、 一対の支軸台 5 1 3の間には、 駆動軸 5 1 13の回 転トルクを検知するトルクメータ 5 5が設けられている。 従動プーリ 5 2は 、 間隔をおいて設けられた一対の支軸台 5 2 3によって回転可能に設けられ た駆動軸 5 2 13の一端に取り付けられており、 それら全体が左右方向に可動 に設けられている。
[0044] This belt power loss measuring device 50 has a pulley diameter of 5
Figure imgf000013_0002
The drive pulley 51 of the rib pulley and the pulley diameter on the right side are
Figure imgf000013_0003
It is equipped with a driven pulley 52 of the Riburi. The drive pulley 5 1 is attached to one end of the drive shaft 5 1 rotatably provided by a pair of spindle bases 5 1 3 provided at intervals, and the other end of the drive shaft 5 1 Is equipped with a rotation imparting pulley 510. On the right side of the rotation imparting pulley 5 100, a motor pulley 5 3 swivel supported by a motor shaft 5 3 3 of the drive motor 5 3 is provided.The rotation imparting pulley 5 1 0 and the motor pulley 5 3 3 A rotary drive belt 54 is wound around the space. A torque meter 55 for detecting the rotating torque of the drive shaft 5113 is provided between the pair of spindle bases 513. The driven pulley 52 is attached to one end of a drive shaft 5213 that is rotatably provided by a pair of spindle bases 523 that are spaced apart from each other. Has been.
[0045] 実施例及び比較例のそれぞれの Vリブの個数が 2個の Vリブドべルト巳に ついて、 駆動プーリ 5 1及び従動プーリ 5 2に巻き掛けるとともに、 従動プ —リ 5 2に右側方に 6 0 0 !\1のデッ ドウェイ ト (〇 を負荷し、 室温雰囲 〇 2020/175215 12 卩(:171? 2020 /006079 [0045] A V-ribbed belt having two V-ribs in each of the example and the comparative example was wound around the drive pulley 5 1 and the driven pulley 52, and the driven pulley 52 was moved to the right side. Load a dead weight (○) of 600!\1 in a room temperature atmosphere. 〇 2020/175 215 12 (:171? 2020/006079
気下、 駆動モータ 5 3により駆動プーリ 5 1 を 3 0 0 0 「 の回転数で回 転させてベルト走行させ、 そのときの駆動トルクをトルクメータ 5 5で測定 した。 同様に、 Vリブの個数が 4個及び 6個の Vリブドべルト巳についても 駆動トルクを測定した。 なお、 発熱等の影響を排除して安定した駆動トルク を測定するため、 測定は 1時間のベルト走行後に行った。 In the air, the drive motor 5 3 rotates the drive pulley 5 1 at a rotational speed of 300 ″ to drive the belt, and the drive torque at that time was measured by the torque meter 5 5. Similarly, The driving torque was also measured for V-ribbed belts with the number of 4 and 6. In order to measure the stable driving torque by eliminating the influence of heat generation, etc., the measurement was performed after 1 hour of belt running. ..
[0046] —方、 Vリブの個数が 2個、 4個、 及び 6個のそれぞれの Vリブドべルト 巳について、 上記と同様の方法でオルゼン曲げ試験機を用いてベルト曲げ剛 性を求めた。 [0046] On the other hand, for each of the V-ribbed belts having 2, 4, and 6 V-ribs, the belt bending stiffness was obtained by using the Olsen bending tester in the same manner as above. ..
[0047] 次いで、 横軸をベルト曲げ剛性及び縦軸を駆動トルクとしたグラフに測定 値をプロッ トして直線近似するとともに、 その直線のベルト曲げ剛性 = 0の 外揷値をベルト以外の損失トルクと仮想し、 駆動トルクの各測定値から損失 トルクを引いた。 そして、 それらを動力換算し、 更にそれを Vリブ数で除し たものを平均して Vリブ 1個分のベルト幅当たりのべルト動力損失を求めた [0047] Next, the measured values were plotted on a graph in which the horizontal axis represents the belt bending rigidity and the vertical axis represents the driving torque, and a linear approximation was made. Imagined the torque, the loss torque was subtracted from each measured value of the driving torque. Then, they were converted to power, and the results were divided by the number of V ribs, and the average was calculated to obtain the belt power loss per belt width for one V rib.
[0048] (試験結果) [0048] (Test results)
図 7は、 実施例及び比較例の注水伝動能力試験における最大トルクを示す 。 図 8は、 実施例及び比較例の動力損失試験における損失動力を示す。 FIG. 7 shows the maximum torque in the water injection power transmission capacity test of Examples and Comparative Examples. FIG. 8 shows the power loss in the power loss test of Examples and Comparative Examples.
[0049] これらによれば、 注水伝動能力試験における最大トルクについては、 実施 例及び比較例が同等であるものの、 動力損失試験における損失動力について は、 実施例が比較例よりも低いことが分かる。 According to these, although the maximum torque in the water injection transmission capacity test is the same in the example and the comparative example, the power loss in the power loss test is lower in the example than in the comparative example.
産業上の利用可能性 Industrial availability
[0050] 本発明は、 Vリブドべルト及びその製造方法に関する。 符号の説明 [0050] The present invention relates to a V-ribbed belt and a method for manufacturing the same. Explanation of symbols
[0051 ] 巳 Vリブドべルト [0051] Mimi V Ribbed Belt
1 1 3 Vリブ本体 1 1 3 V rib body
1 2 接着ゴム層 1 2 Adhesive rubber layer
1 4 被覆布 1 4 coated cloth
1 5 Vリブ \¥02020/175215 13 卩(:17 2020 /006079 1 5 V rib \¥02020/175215 13 (: 17 2020 /006079
1 5 Vリブ前構造 15 V rib front structure

Claims

\¥0 2020/175215 14 卩(:17 2020 /006079 請求の範囲 \¥0 2020/175 215 14 (: 17 2020/006079 Claims
[請求項 1 ] 複数の Vリブを有する Vリブドべルトであって、 [Claim 1] A V-ribbed belt having a plurality of V-ribs,
前記複数の Vリブのそれぞれは、 ゴム組成物で形成された Vリブ本 体と、 前記 Vリブ本体の両側面を被覆する被覆布とを含み、 且つ先端 部にベルト長さ方向に沿って前記 Vリブ本体が露出した Vリブドべル 卜。 Each of the plurality of V ribs includes a V rib main body formed of a rubber composition, and a covering cloth that covers both side surfaces of the V rib main body, and has a tip portion along the belt length direction. A V-rib rib with exposed V-rib body.
[請求項 2] 請求項 1 に記載された Vリブドべルトにおいて、 [Claim 2] In the V-ribbed belt according to claim 1,
前記複数の Vリブのそれぞれの先端部に、 前記 Vリブ本体が面とし て露出している Vリブドべルト。 A V-ribbed belt in which the V-rib body is exposed as a surface at the tip of each of the plurality of V-ribs.
[請求項 3] 請求項 1又は 2に記載された Vリブドべルトにおいて、 [Claim 3] In the V-ribbed belt according to claim 1 or 2,
前記 Vリブ本体の露出幅が、 前記 Vリブのリブ基端間の幅に対して 3 5 %以上 7 0 %以下である Vリブドべルト。 A V-ribbed belt in which the exposed width of the V-rib body is 35% or more and 70% or less of the width between the rib base ends of the V-ribs.
[請求項 4] 複数の Vリブを有する Vリブドべルトの製造方法であって、 [Claim 4] A method for manufacturing a V-ribbed belt having a plurality of V-ribs,
ゴム組成物で形成された Vリブ本体と、 前記 Vリブ本体の全面を被 覆する被覆布とを含む Vリブ前構造を形成し、 前記 Vリブ前構造の先 端部の被覆布を、 ベルト長さ方向に沿って除去することにより、 前記 Vリブ本体の両側面が前記被覆布で被覆され、 且つ先端部にベルト長 さ方向に沿って前記 Vリブ本体が露出した前記 Vリブを形成する Vリ ブドべルトの製造方法。 A V-rib front structure including a V-rib main body formed of a rubber composition and a covering cloth covering the entire surface of the V-rib main body is formed, and the covering cloth at the front end of the V-rib front structure is formed into a belt. By removing along the length direction, both side surfaces of the V-rib body are covered with the covering cloth, and the V-rib is formed at the tip end portion of the V-rib body where the V-rib body is exposed along the belt length direction. V ribbed belt manufacturing method.
PCT/JP2020/006079 2019-02-25 2020-02-17 V-ribbed belt and method for producing same WO2020175215A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5467251U (en) * 1977-10-20 1979-05-12
JPS5972347U (en) * 1982-11-09 1984-05-16 バンドー化学株式会社 V-belt
WO2009011414A1 (en) * 2007-07-19 2009-01-22 Bando Chemical Industries, Ltd. V-ribbed belt
WO2014147948A1 (en) * 2013-03-21 2014-09-25 バンドー化学株式会社 Friction transmission belt
WO2016027392A1 (en) * 2014-08-19 2016-02-25 バンドー化学株式会社 V-ribbed belt, method for manufacturing same, and belt transmission device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5467251U (en) * 1977-10-20 1979-05-12
JPS5972347U (en) * 1982-11-09 1984-05-16 バンドー化学株式会社 V-belt
WO2009011414A1 (en) * 2007-07-19 2009-01-22 Bando Chemical Industries, Ltd. V-ribbed belt
WO2014147948A1 (en) * 2013-03-21 2014-09-25 バンドー化学株式会社 Friction transmission belt
WO2016027392A1 (en) * 2014-08-19 2016-02-25 バンドー化学株式会社 V-ribbed belt, method for manufacturing same, and belt transmission device

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