WO2020175139A1 - Synchronization abnormality detection device and synchronization abnormality detection method - Google Patents
Synchronization abnormality detection device and synchronization abnormality detection method Download PDFInfo
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- WO2020175139A1 WO2020175139A1 PCT/JP2020/005313 JP2020005313W WO2020175139A1 WO 2020175139 A1 WO2020175139 A1 WO 2020175139A1 JP 2020005313 W JP2020005313 W JP 2020005313W WO 2020175139 A1 WO2020175139 A1 WO 2020175139A1
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- pulley
- drive
- abnormality
- detection
- synchronization
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/02—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts
Definitions
- the present invention relates to a synchronization abnormality detection device and a synchronization abnormality detection method, which are applied to a conveyance device or the like and detect a synchronization state of a drive mechanism that is interlocked with a timing belt drive.
- a mechanism using a pulley and a timing belt is known as a power transmission mechanism of a transfer device.
- the power transmission mechanism shown in Patent Document 1 a timing belt for transmitting the rotation of the tension has been _ square of the pulley between the two pulleys to the other pulley, detects the rotation of the pulleys It has a detector and a processing circuit which processes a detection signal from each detector.
- the timing belt cutting prediction device disclosed in Patent Document 2 the timing belt that is stretched between two pulleys and transmits the rotation of one pulley to the other pulley, and the rotation of each pulley And a phase difference detection circuit that processes a detection signal from each rotation detection sensor.
- the phase difference detection circuit determines whether or not the timing belt is cut off based on the phase difference between the pulses output from the respective rotation detection sensors.
- Patent Document 1 Japanese Patent Laid-Open No. 11-19045
- Patent Document 2 Japanese Patent Laid-Open Publication No. 59-1404954 ⁇ 02020/175139 2 ⁇ (: 17 2020/005313
- the phase difference detection circuit disclosed in Patent Document 2 determines whether or not the timing belt is disconnected based on the phase difference between the pulses of the detection signal output from the rotation detection sensor.
- An example of an object of the present invention is to provide a synchronization abnormality detection device and a synchronization abnormality detection method that can reliably detect that synchronization is abnormal in two or more pulleys.
- a synchronization abnormality detecting device includes a drive motor, a drive pulley that is rotated by the drive of the drive motor, a timing belt that engages with the drive pulley, and the timing belt.
- the driven pulley that engages and rotates in conjunction with the rotation of the drive pulley, the first detection means that outputs a first detection signal indicating the rotation cycle of the drive pulley, and the rotation cycle of the driven pulley
- a second detection unit that outputs a second detection signal that is shown, and an abnormality determination that determines whether an abnormality has occurred in the synchronization of the drive pulley and the driven pulley based on the cycle indicated by the first and second detection signals. And means.
- a synchronization abnormality detecting method relates to a method of rotating a drive pulley, wherein a drive pulley rotated by driving a drive motor and a timing belt engaged with the drive pulley are engaged.
- a method for detecting a synchronization abnormality for a drive mechanism having a driven pulley that rotates in conjunction with a drive pulley comprising: ⁇ 2020/175 139 3 ⁇ (: 170? 2020 /005313
- the first detection signal is output
- the second detection signal indicating the rotation cycle of the driven pulley is output
- the drive pulley and the driven pulley are This includes determining whether or not there is an abnormality in synchronization.
- FIG. 18 A diagram showing a schematic configuration of a synchronization abnormality detection apparatus according to an embodiment of the present invention.
- FIG. 6 is a diagram showing a detection signal of the synchronization abnormality detection device according to the embodiment of the present invention.
- FIG. 2 is a plan view of a carrier device to which the embodiment of the present invention is applied.
- FIG. 3 is a front view of the transfer device shown in FIG.
- FIG. 48 is a front view showing a schematic configuration of the synchronization abnormality detection device according to the first embodiment of the present invention.
- FIG. 48 is a side view showing a schematic configuration of the synchronization abnormality detection device according to the first embodiment of the present invention.
- FIG. 5 is a diagram showing detection signals of the synchronization abnormality detection device.
- FIG. 6 A flow chart showing the control contents of the abnormality determination unit.
- FIG. 7 is a schematic configuration diagram of a synchronization abnormality detection device according to a second embodiment of the present invention.
- FIG. 8 is a diagram showing a detection signal in a normal state.
- FIG. 9 is a diagram showing a detection signal at the time of abnormality output from the synchronization abnormality detection device. MODE FOR CARRYING OUT THE INVENTION
- a synchronization abnormality detection device 100 for a drive mechanism according to an embodiment of the present invention
- the synchronization abnormality detecting device 100 includes a drive mechanism having a drive motor 1, a drive pulley 2 and a driven pulley 3, a drive side sensor 4 and a drive side sensor 4.
- ⁇ 02020/175 139 4 (: 17 2020/005313
- the moving side sensor 5 and the abnormality determination unit 6 are provided.
- the drive pulley 2 is a toothed pulley fixed to the drive shaft 18 of the drive motor 1.
- the driven pulley 3 is fixed to a support shaft 3 supported by a bearing (not shown).
- the driven pulley 3 is rotated by transmitting the rotation of the drive pulley 2 to the driven pulley 3 via the toothed timing belt 7.
- a driven body (not shown) connected to the other end of the support shaft 3 is driven.
- the drive side sensor 4 is a detector that outputs a detection signal corresponding to the rotation of the drive pulley 2.
- the driven side sensor 5 is a detector that outputs a detection signal in synchronization with the rotation of the driven pulley 3 that rotates in conjunction with the drive pulley 2.
- the detection signal 3 of the drive side sensor 4 corresponding to the rotation of the drive pulley 2 is shown, and the detection signal 36 of the driven side sensor 5 corresponding to the rotation of the driven pulley 3 is shown.
- the abnormality determination unit 6 is a cycle of the detection signals 38 and 3 output from the driving side sensor 4 and the driven side sensor 5. Based on the above, it is a processing device that determines whether or not there is an abnormality in the synchronization between the drive pulley 2 and the driven pulley 3.
- the cycle of each detection signal 3 8 and 3 which is output from the driving side sensor 4 and the driven side sensor 5. It is determined that there is an abnormality in the synchronization of the two pulleys 2 and 3 when 1_M 1 to 1_M 3 are out of the range of the predetermined reference period.
- each detection signal output from the driving side sensor 4 and the driven side sensor 5 is detected.
- the synchronization abnormality detection device 101 according to the first embodiment of the present invention will be described with reference to FIGS. 2 to 6.
- FIGS. 2 and 3 show a carrier device 10 to which the synchronization abnormality detection device 10 1 according to the first embodiment is applied.
- This transport device 10 is a transfer unit 11 for transporting parcels, a compartment storage unit 12 for storing parcels, and a transfer unit for distributing parcels transported by the transport unit 11 to the compartment storage units 12
- a mechanism 13 and a drive mechanism 20 (see FIG. 4) for driving the compartment housing 12 are provided.
- the transport section 11 is a transport lane for transporting packages one by one in the direction of arrow IV!1.
- the division storage section 12 has a plurality of transfer boxes 12 which can be moved along arrow ! ⁇ /! 2 directions intersecting the transfer direction of the transfer section 11.
- the parcel transported from the transport section 11 is stored in one of the transport boxes 1 28.
- a plurality of transport boxes 1 2 of the compartments 1 2 are circulated in one direction (directions of arrows IV! 2 and IV! 3) by the circulation transport path 14 and the information attached to the package is read during the circulation. , Classification processing (not shown) is performed based on that information
- the transfer mechanism 13 is located between the end of the transfer section 11 and the compartment storage section 12, and reciprocates along the moving direction of the transfer box 1 2 (not shown). Have.
- the transfer plate performs a synchronous operation in which the moving direction and moving speed are the same as the moving direction and moving speed of the transport box 12.
- the transfer plate distributes the cargo transported in the transport section 11 to one of the transport boxes 1 2 in the sorting storage section 12. ⁇ 2020/175 139 6 ⁇ (: 170? 2020 /005313
- the drive mechanism 20 for driving the compartment housing 12 shown in Figs. 2 and 3 includes a drive pulley 22, a timing belt 27 and a driven pulley as shown in Figs. 2 2 and 3.
- the drive pulley 22 is driven by the drive motor 21.
- the driven pulley 23 is connected to the drive pulley 22 by the timing belt 27, and rotates according to the rotation of the driven pulley 23.
- the drive mechanism 20 is provided with a drive-side sensor 24, a driven-side sensor 25, and an abnormality determination unit 26 that compose the synchronization abnormality detection device 1011 according to the first embodiment.
- the abnormality determination unit 26 may be configured by a storage unit that stores a program and a II that executes the program.
- the drive pulley 22 is a toothed pulley fixed to the drive shaft 21 of the drive motor 21.
- the driven pulley 23 is fixed to a support shaft 23 supported by a bearing (not shown).
- the driven pulley 23 is rotated by transmitting the rotation of the drive pulley 22 to the driven pulley 23 via the toothed timing belt 27. Then, when the driven pulley 23 rotates, a driven body (not shown) connected to the other end of the support shaft 23 is driven.
- the drive side sensor 24 (detection means) is a detector that outputs a detection signal 33 corresponding to the rotation of the drive pulley 22. That is, the drive side sensor 24 outputs a detection signal indicating the rotation cycle of the drive pulley 22. For example, the drive side sensor 24 outputs a detection signal 33 corresponding to the rotation of the drive pulley 22 as shown in FIG.
- the drive side sensor 24 is installed on the main body of the drive and detects the passage of the drive side detected piece 2 4 8 and the drive side detected piece (detection piece) 2 4 which rotates together with the drive shaft 21 of the drive pulley 22. It has a drive side detection section (detection piece detection means) 24 for detecting.
- the driven-side sensor (detection means) 25 is a detector that outputs a detection signal 3 in synchronization with the rotation of the driven pulley 23 that rotates in conjunction with the drive pulley 22. That is, the driven side sensor 25 outputs a detection signal indicating the rotation cycle of the driven pulley 23.
- the driven side sensor 25 has a driven pulley 23 as shown in Fig. 5.
- the detection signal S b corresponding to rotation is output.
- the driven side sensor 25 includes a driven side detected piece (detection piece) 25 A that rotates together with the support shaft 23 A of the driven pulley 23, and a driven side detected piece 25 A installed on the main body of the device. It has a driven side detection section (detection piece detection means) 25 B for detecting passage.
- the abnormality determination unit (abnormality determination means) 26 includes a driving side sensor 24 and a driven side sensor.
- the cycles L a 1 to L a 3, L b 1 to L a 1 to L a 1 of the detection signals S a and S b output from the driving side sensor 24 and the driven side sensor 25 are used. If L b 3 falls outside the range of the predetermined reference period (LO), it is determined that there is an abnormality in the synchronization between the drive pulley 22 and the driven pulley 23 (see Fig. 5). In the example shown in Fig. 5, the period L b 2 is out of the range of the predetermined reference period (LO) that is considered normal, and it indicates that the drive pulley 2 2 and the driven pulley 23 are not synchronized. ing.
- This abnormality determination unit 26 is a phase difference d1 to d indicated by the difference in the output timing of the detection signal S a from the driving side sensor 24 and the detection signal S b from the driven side sensor 25. Even when 3 is out of the range of the predetermined reference phase difference (d O), it is determined that the drive pulley 22 and the driven pulley 23 are abnormal in synchronization.
- the phase difference d3 is out of the range of the predetermined reference phase difference (d0) that is considered normal, and there is an abnormality in the synchronization of the drive pulley 2 2 and the driven pulley 23.
- the rotation pulse of the drive pulley 2 2 Motor
- the rotation pulse of the driven pulley 2 3 Screw
- the abnormality can be determined by detecting that.
- FIG. ⁇ 2020/175 139 8 ⁇ (: 170? 2020 /005313
- the abnormality determination unit 26 erases and initializes the data in the internal storage unit, and proceeds to the next step 32.
- the abnormality determination unit 26 outputs the detection signals output from the drive side sensor 24 and the driven side sensor 25. Take 3 swallows.
- the abnormality determination section 26 is a cycle of the detection signals 3 3 and 3 6 output from the driving side sensor 24 and the driven side sensor 25. It is determined whether it is within the range of the predetermined reference cycle (!_ 0).
- the anomaly judgment unit 26 determines the period of each detection signal 3 3, 3 6. If it is within the range of the predetermined reference period (!_ 0) (in case of 3), the rotation period is regarded as normal and the process proceeds to step 3 4.
- the abnormality determination unit 2 6 Steps of 3 swallows 1_ 3 1 ⁇ 1_ 3 3 ,1_ swallow 1 ⁇ 1_ swallow 3 is not within the range of the predetermined reference period (1_ 0) (in the case of N 0), the rotation period is abnormal Go to 3 5
- the abnormality determination unit 26 is the detection signal 3 from the drive side sensor 24. Also, it is determined whether the phase differences 1 to 3 indicated by the difference in the output timing of the detection signal 3 from the driven side sensor 25 are within the range of the predetermined reference phase difference ( ⁇ ). When the phase differences 1 to 3 are within the range of the predetermined reference phase difference (0) (case 3), the abnormality determination unit 26 determines that the rotation cycle is normal and returns to the previous step 32. If the phase differences 1 to 3 are not within the range of the predetermined reference phase difference (0) (in the case of N 0), the abnormality determination unit 26 determines that the rotation is abnormal and proceeds to step 35.
- the abnormality determination unit 26 determines that the drive mechanism 20 is abnormal based on the determination results of Step 33 and Step 34.
- the abnormality determination unit 26 outputs an alarm signal for notifying the operator that there is a synchronization abnormality in the drive mechanism 20 and outputs a stop signal for stopping the drive mode 21 of the drive mechanism 20. Is output and this flow chart is ended.
- the detection signals 3 3 and 3 output from the drive side sensor 24 and the driven side sensor 25 are detected. 6 cycles If it is out of the range of the reference cycle (1-0), it can be determined that the drive pulley 22 and the driven pulley 23 are abnormal in synchronization.
- the detection signal from the driving side sensor 24 and the detection signals 3 3 and 3 from the driven side sensor 25 are output timings.
- the phase difference 1 to 3 indicated by the difference is out of the range of the reference phase difference ( ⁇ )
- the operator can promptly respond to the occurrence of an abnormality such as a tooth jump of the timing belt 27.
- the work interruption time of the equipment can be reduced as much as possible.
- a synchronization abnormality detecting device 102 according to the second embodiment of the present invention will be described with reference to FIGS. 7 to 9.
- the drive mechanism 30 shown in FIG. 7 of the second embodiment differs from the drive mechanism 20 shown in FIG. 4 of the first embodiment in the structure of the number of driven pulleys.
- the drive pulley 22 is fixed to the drive shaft 21 of the drive motor 21.
- the first driven pulley 23 is connected to the drive pulley 22 via a first timing belt 27.
- the intermediate pulley 32 is fixed to the same shaft as the shaft to which the first driven pulley 23 is fixed, that is, the support shaft 23 8.
- the intermediate pulley 32 rotates according to the rotation of the first driven pulley 23. 2nd driven pulley
- the support shaft 34 of the second driven pulley 34 is supported by a bearing (not shown).
- the driven shaft 34 of the driven pulley 34 is provided with a driving side sensor 24, a first driven side sensor 25 and a second driven side sensor (detection means) 35 for detecting the rotation of each shaft. ing.
- the structure of each of these sensors 24, 25, 35 is the same as the structure of the sensors 24, 25 shown in FIGS. 4 and 4 in the first embodiment.
- the detection signal 3 that detects the passage of the detected piece 3 6 and 30 are output to the abnormality determination unit 36.
- the detection signals output from the driving side sensor 24, the driven side sensors 25 and 35 3 swallows, 30 cycles
- the detection signals 3 output from the driving side sensor 24, the driven side sensors 25 and 35 are 3 cycles, and the cycle of 30 is 1_ 3 1 to 1_ 3 ⁇ 2020/175 139 1 1 ⁇ (: 170? 2020 /005313
- FIG. 8 shows a case where the cycle is normal.
- Figure 9 shows the case where an abnormality occurs in part of the cycle.
- This abnormality determination unit 36 is a detection signal 3 output from the driving side sensor 24, the driven side sensors 25 and 35. Even if the phase difference 1 to 3, 1 to 3 indicated by the output timing difference of 3 and 30 is outside the range of the reference phase difference (0), the drive pulley 22 and the driven pulley 23 It is determined that there is an error in the synchronization of.
- phase difference 3 is out of the range of the normal reference phase difference ( ⁇ ), indicating that the second driven pulley 34 has a synchronization error.
- the control content of the abnormality determination unit 36 is the same as the control flow shown in FIG. 6 in the first embodiment, and a duplicate description will be omitted.
- the detection signals output from the driving side sensor 24, the driven side sensors 25 and 35 3 6, 3 laps When it is out of the range of the reference period (1_0), it can be determined that the drive pulley 22 and the driven pulleys 23 and 34 are out of synchronization.
- the detection signal 3 output from the driving side sensor 24, the driven side sensors 25 and 35 Phase difference indicated by the difference in output timing between 3 and 30 Even when 3 and 1 to 3 are out of the range of the reference phase difference ( ⁇ ), it can be determined that the drive pulley 22 and the driven pulleys 23 and 34 are out of synchronization.
- the phase difference is d 3 ′, the driven pulley that should rise after a predetermined phase difference with respect to the rotation pulse of the drive pulley 22 (Motor) without discriminating whether the length of d 3 ′ is abnormal.
- the rotation pulse of 23 (Upper screw) (pulse indicated by detection signal S b) or rotation pulse of driven pulley 34 (Lower screw) (pulse indicated by detection signal S c) is simply rotation of drive pulley 22 (Motor). Abnormality can be determined by detecting the rise before the pulse.
- the operator can promptly deal with the occurrence of an abnormality such as a tooth jump of the timing belts 27 and 33.
- the work interruption time of the equipment can be reduced as much as possible.
- the driven pulley 31 is coupled to the two driven pulleys 23 and 34 in the second embodiment.
- the number of driven pulleys is not limited to two and may be three or more.
- the reference period (L 0) and the reference phase difference (d O) may have a certain range.
- the detected cycle L a 1 to L a 3, L b 1 to L b 3, L c 1 to L c 3 and the phase difference d 1 to d 3, d 1 d 3, of the magnitude, timing belt 27, how much 33 teeth, may be detected Luke have tooth jump.
- the embodiment of the present invention relates to a synchronization abnormality detection device and a synchronization abnormality detection method which are applied to a conveyance device or the like and detect a synchronization state of a drive mechanism that is interlocked with timing belt drive.
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Abstract
This synchronization abnormality detection device comprises: a drive motor; a drive pulley rotated by the operation of the drive motor; a timing belt which engages with the drive pulley; a driven pulley which engages with the timing belt and rotates in conjunction with rotation of the drive pulley; a first detection means which outputs a first detection signal indicating the rotation cycle of the drive pulley; a second detection means which outputs a second detection signal indicating the rotation cycle of the driven pulley; and an abnormality determination means which determines whether or not an abnormality has occurred in the synchronization of the drive pulley and the driven pulley on the basis of the cycles indicated by the first and second detection signals.
Description
\¥02020/175139 1 卩(:17 2020/005313 \¥02020/175139 1 ((17 2020/005313
明 細 書 Specification
発明の名称 : 同期異常検出装置及び同期異常検出方法 Title of invention: Synchronization abnormality detection device and synchronization abnormality detection method
技術分野 Technical field
[0001 ] 本発明は、 搬送装置等に適用されて、 タイミングベルト駆動に連動する駆 動機構の同期状態を検出する同期異常検出装置及び同期異常検出方法に関す る。 The present invention relates to a synchronization abnormality detection device and a synchronization abnormality detection method, which are applied to a conveyance device or the like and detect a synchronization state of a drive mechanism that is interlocked with a timing belt drive.
背景技術 Background technology
[0002] 搬送装置の動力伝達機構として、 プーリ及びタイミングベルトを用いた機 構が知られている。 [0002] A mechanism using a pulley and a timing belt is known as a power transmission mechanism of a transfer device.
[0003] 例えば、 特許文献 1 に示される動力伝達機構は、 2つのプーリ間に張架さ れて _方のプーリの回転を他方のプーリに伝達するタイミングベルトと、 各 プーリの回転を検出する検出器と、 各検出器からの検出信号を処理する処理 回路と、 を有する。 [0003] For example, the power transmission mechanism shown in Patent Document 1, a timing belt for transmitting the rotation of the tension has been _ square of the pulley between the two pulleys to the other pulley, detects the rotation of the pulleys It has a detector and a processing circuit which processes a detection signal from each detector.
そして、 上記処理回路では、 各検出器からそれぞれ出力された検出信号の 検出電圧に基づき、 タイミングベルトの破断や、 タイミングベルトとプーリ とに許容範囲を超えた滑りが発生したか否かを判定する。 Then, in the above processing circuit, it is determined whether or not the timing belt is broken or the timing belt and the pulley are slipped beyond the allowable range based on the detection voltage of the detection signal output from each detector. ..
[0004] また、 特許文献 2に示されるタイミングベルトの切断予知装置では、 2つ のプーリ間に掛け渡されて一方のプーリの回転を他方のプーリに伝達する夕 イミングベルトと、 各プーリの回転を検出する回転検出センサと、 各回転検 出センサからの検出信号を処理する位相差検出回路と、 を有する。 Further, in the timing belt cutting prediction device disclosed in Patent Document 2, the timing belt that is stretched between two pulleys and transmits the rotation of one pulley to the other pulley, and the rotation of each pulley And a phase difference detection circuit that processes a detection signal from each rotation detection sensor.
そして、 上記位相差検出回路では、 各回転検出センサからそれぞれ出力さ れたパルスの位相差に基づき、 タイミングベルトの切断が生じたか否かを判 定する。 Then, the phase difference detection circuit determines whether or not the timing belt is cut off based on the phase difference between the pulses output from the respective rotation detection sensors.
先行技術文献 Prior art documents
特許文献 Patent literature
[0005] 特許文献 1 : 日本国特開平 1 1 — 1 9 0 4 0 5号公報 [0005] Patent Document 1: Japanese Patent Laid-Open No. 11-19045
特許文献 2 : 日本国特開昭 5 9 - 1 4 0 9 5 4号公報
\¥02020/175139 2 卩(:17 2020/005313 Patent Document 2: Japanese Patent Laid-Open Publication No. 59-1404954 \¥02020/175139 2 卩 (: 17 2020/005313
発明の概要 Summary of the invention
発明が解決しようとする課題 Problems to be Solved by the Invention
[0006] 特許文献 1 に示される処理回路では、 検出器から出力される検出信号の検 出電圧に基づき、 タイミングベルトの切断、 タイミングベルト及びプーリの 滑りの有無を判定する。 [0006] In the processing circuit disclosed in Patent Document 1, the presence or absence of timing belt disconnection and timing belt and pulley slippage is determined based on the detection voltage of the detection signal output from the detector.
また、 特許文献 2に示される位相差検出回路では、 回転検出センサから出 力される検出信号のパルスの位相差に基づき、 タイミングベルトの切断の有 無を判定する。 In addition, the phase difference detection circuit disclosed in Patent Document 2 determines whether or not the timing belt is disconnected based on the phase difference between the pulses of the detection signal output from the rotation detection sensor.
しかしながら、 このような特許文献 1 , 2に示される検出電圧又はパルス の位相差を用いた異常検出方式では、 2つのプーリの同期異常を十分に検出 することができず、 プーリの同期異常検出に関して新たな技術の提供が期待 されていた。 However, in the abnormality detection method using the detection voltage or the phase difference between the pulses shown in Patent Documents 1 and 2 as described above, it is not possible to sufficiently detect the synchronization abnormality of the two pulleys. It was expected that new technology would be provided.
[0007] この発明は、 上述した事情に鑑みてなされた。 本発明の目的の一例は、 2 つ以上のプーリの同期に異常が生じていることを確実に検出できる同期異常 検出装置及び同期異常検出方法を提供することである。 [0007] The present invention has been made in view of the circumstances described above. An example of an object of the present invention is to provide a synchronization abnormality detection device and a synchronization abnormality detection method that can reliably detect that synchronization is abnormal in two or more pulleys.
課題を解決するための手段 Means for solving the problem
[0008] 本発明の第 1態様に示される同期異常検出装置は、 駆動モータと、 前記駆動 モータの駆動により回転する駆動プーリと、 前記駆動プーリに係合するタイ ミングベルトと、 前記タイミングベルトと係合し、 前記駆動プーリの回転と 連動して回転する従動プーリと、 前記駆動プーリの回転の周期を示す第 1検 出信号を出力する第 1検出手段と、 前記従動プーリの回転の周期を示す第 2 検出信号を出力する第 2検出手段と、 前記第 1および第 2検出信号によって 示される周期に基づき、 前記駆動プーリと前記従動プーリの同期に異常が生 じているかを判定する異常判定手段と、 を有する。 [0008] A synchronization abnormality detecting device according to a first aspect of the present invention includes a drive motor, a drive pulley that is rotated by the drive of the drive motor, a timing belt that engages with the drive pulley, and the timing belt. The driven pulley that engages and rotates in conjunction with the rotation of the drive pulley, the first detection means that outputs a first detection signal indicating the rotation cycle of the drive pulley, and the rotation cycle of the driven pulley A second detection unit that outputs a second detection signal that is shown, and an abnormality determination that determines whether an abnormality has occurred in the synchronization of the drive pulley and the driven pulley based on the cycle indicated by the first and second detection signals. And means.
[0009] 本発明の第 2態様に示される同期異常検出方法は、 駆動モータの駆動によ り回転する駆動プーリと、 前記駆動プーリに係合するタイミングベルトと係 合し、 前記駆動プーリの回転と連動して回転する従動プーリとを有する駆動 機構のための同期異常検出方法であって、 前記駆動プーリの回転の周期を示
〇 2020/175139 3 卩(:170? 2020 /005313 [0009] A synchronization abnormality detecting method according to a second aspect of the present invention relates to a method of rotating a drive pulley, wherein a drive pulley rotated by driving a drive motor and a timing belt engaged with the drive pulley are engaged. A method for detecting a synchronization abnormality for a drive mechanism having a driven pulley that rotates in conjunction with a drive pulley, the method comprising: 〇 2020/175 139 3 卩 (: 170? 2020 /005313
す第 1検出信号を出力し、 前記従動プーリの回転の周期を示す第 2検出信号 を出力し、 前記第 1および第 2検出信号によって示される周期に基づき、 前 記駆動プーリと前記従動プーリの同期に異常が生じているかを判定すること を含む。 The first detection signal is output, the second detection signal indicating the rotation cycle of the driven pulley is output, and based on the cycle indicated by the first and second detection signals, the drive pulley and the driven pulley are This includes determining whether or not there is an abnormality in synchronization.
発明の効果 Effect of the invention
[0010] 本発明の実施形態によれば、 タイミングベルトの歯飛びなどの異常発生に 対して速やかに対処することができる。 [0010] According to the embodiment of the present invention, it is possible to promptly deal with the occurrence of abnormality such as tooth jumping of the timing belt.
図面の簡単な説明 Brief description of the drawings
[001 1] [図 1八]本発明の実施形態に係る同期異常検出装置の概略構成を示す図である [001 1] [Fig. 18] A diagram showing a schematic configuration of a synchronization abnormality detection apparatus according to an embodiment of the present invention.
[図 ]本発明の実施形態に係る同期異常検出装置の検出信号を示す図である FIG. 6 is a diagram showing a detection signal of the synchronization abnormality detection device according to the embodiment of the present invention.
[図 2]本発明の実施形態が適用される搬送装置の平面図である。 FIG. 2 is a plan view of a carrier device to which the embodiment of the present invention is applied.
[図 3]図 2に示す搬送装置の正面図である。 FIG. 3 is a front view of the transfer device shown in FIG.
[図 4八]本発明の第 1実施形態に係る同期異常検出装置の概略構成を示す正面 図である。 FIG. 48 is a front view showing a schematic configuration of the synchronization abnormality detection device according to the first embodiment of the present invention.
[図 48]本発明の第 1実施形態に係る同期異常検出装置の概略構成を示す側面 図である。 FIG. 48 is a side view showing a schematic configuration of the synchronization abnormality detection device according to the first embodiment of the present invention.
[図 5]同期異常検出装置の検出信号を示す図である。 FIG. 5 is a diagram showing detection signals of the synchronization abnormality detection device.
[図 6]異常判定部の制御内容を示すフローチヤートである。 [Fig. 6] A flow chart showing the control contents of the abnormality determination unit.
[図 7]本発明の第 2実施形態に係る同期異常検出装置の概略構成図である。 [図 8]正常時の検出信号を示す図である。 FIG. 7 is a schematic configuration diagram of a synchronization abnormality detection device according to a second embodiment of the present invention. FIG. 8 is a diagram showing a detection signal in a normal state.
[図 9]同期異常検出装置から出力された異常時の検出信号を示す図である。 発明を実施するための形態 FIG. 9 is a diagram showing a detection signal at the time of abnormality output from the synchronization abnormality detection device. MODE FOR CARRYING OUT THE INVENTION
[0012] 本発明の実施形態に係る駆動機構の同期異常検出装置 1 0 0について、 図 [0012] A synchronization abnormality detection device 100 for a drive mechanism according to an embodiment of the present invention,
1 八及び 1 巳を参照して説明する。 The explanation will be given with reference to 18 and 1.
この同期異常検出装置 1 〇〇は、 図 1 八に示されるように駆動モータ 1、 駆動プーリ 2及び従動プーリ 3を有する駆動機構 に、 駆動側センサ 4、 従
\¥02020/175139 4 卩(:17 2020/005313 As shown in FIG. 18, the synchronization abnormality detecting device 100 includes a drive mechanism having a drive motor 1, a drive pulley 2 and a driven pulley 3, a drive side sensor 4 and a drive side sensor 4. \\02020/175 139 4 (: 17 2020/005313
動側センサ 5及び異常判定部 6を設けた構成とされる。 The moving side sensor 5 and the abnormality determination unit 6 are provided.
[0013] 駆動プーリ 2は駆動モータ 1の駆動軸 1 八に固定される歯付きプーリであ る。 The drive pulley 2 is a toothed pulley fixed to the drive shaft 18 of the drive motor 1.
従動プーリ 3は軸受 (図示略) に支持された支持軸 3 に固定される。 従 動プーリ 3は、 駆動プーリ 2の回転が歯付きタイミングベルト 7を介して従 動プーリ 3に伝わることにより回転される。 そして、 この従動プーリ 3が回 転した場合に、 支持軸 3 の他端に接続された被駆動体 (図示略) が駆動さ れる。 The driven pulley 3 is fixed to a support shaft 3 supported by a bearing (not shown). The driven pulley 3 is rotated by transmitting the rotation of the drive pulley 2 to the driven pulley 3 via the toothed timing belt 7. When the driven pulley 3 rotates, a driven body (not shown) connected to the other end of the support shaft 3 is driven.
[0014] 駆動側センサ 4は駆動プーリ 2の回転に対応した検出信号を出力する検出 器である。 The drive side sensor 4 is a detector that outputs a detection signal corresponding to the rotation of the drive pulley 2.
従動側センサ 5は駆動プーリ 2と連動して回転する従動プーリ 3の回転と 同期した検出信号を出力する検出器である。 The driven side sensor 5 is a detector that outputs a detection signal in synchronization with the rotation of the driven pulley 3 that rotates in conjunction with the drive pulley 2.
なお、 図 1 巳では、 駆動プーリ 2の回転に対応した駆動側センサ 4の検出 信号 3 を示し、 従動プーリ 3の回転に対応した従動側センサ 5の検出信号 3 6を示している。 In FIG. 1, the detection signal 3 of the drive side sensor 4 corresponding to the rotation of the drive pulley 2 is shown, and the detection signal 36 of the driven side sensor 5 corresponding to the rotation of the driven pulley 3 is shown.
[0015] 異常判定部 6は、 駆動側センサ 4及び従動側センサ 5から出力される検出 信号 3八, 3巳の周期
に基づき、 駆動プー リ 2と従動プーリ 3の同期に異常が生じているか否かを判定する処理装置で ある。 [0015] The abnormality determination unit 6 is a cycle of the detection signals 38 and 3 output from the driving side sensor 4 and the driven side sensor 5. Based on the above, it is a processing device that determines whether or not there is an abnormality in the synchronization between the drive pulley 2 and the driven pulley 3.
具体的には、 異常判定部 6において、 駆動側センサ 4及び従動側センサ 5 から出力される各検出信号 3八, 3巳の周期
1_巳 1 ~ 1_巳 3が、 予め定めた基準周期の範囲外となる場合等に両プーリ 2 , 3の同期に 異常が生じていると判定する。 なお、 図 1 巳の例では、 周期 !_巳 2が、 正常 とされる予め定めた基準周期の範囲外となり、 駆動プーリ 2及び従動プーリ 3の同期に異常が生じていることを示している。 Specifically, in the abnormality determination unit 6, the cycle of each detection signal 3 8 and 3 which is output from the driving side sensor 4 and the driven side sensor 5. It is determined that there is an abnormality in the synchronization of the two pulleys 2 and 3 when 1_M 1 to 1_M 3 are out of the range of the predetermined reference period. In addition, in the example of Fig. 1, it is shown that the cycle! ..
[0016] そして、 以上のように構成された同期異常検出装置 1 0 0では、 異常判定 部 6において、 駆動側センサ 4及び従動側センサ 5から出力される各検出信
予め定めた基準周
〇 2020/175139 5 卩(:170? 2020 /005313 [0016] In the synchronization abnormality detecting device 100 configured as described above, in the abnormality determining unit 6, each detection signal output from the driving side sensor 4 and the driven side sensor 5 is detected. Predetermined reference circumference 〇 2020/175 139 5 卩 (: 170? 2020 /005313
期の範囲外となる場合等に駆動プーリ 2及び従動プーリ 3の同期に異常が生 じたと判定することができる。 このため、 タイミングベルト 7の歯飛びなど の異常発生に対して速やかに対処することができる。 It can be determined that an abnormality has occurred in the synchronization of the drive pulley 2 and the driven pulley 3 when the speed is out of the range. Therefore, it is possible to promptly deal with the occurrence of an abnormality such as tooth jumping of the timing belt 7.
[0017] (第 1実施形態) [0017] (First Embodiment)
本発明の第 1実施形態に係わる同期異常検出装置 1 0 1 について、 図 2〜 図 6を参照して説明する。 The synchronization abnormality detection device 101 according to the first embodiment of the present invention will be described with reference to FIGS. 2 to 6.
図 2及び図 3は、 第 1実施形態に係わる同期異常検出装置 1 0 1が適用さ れる搬送装置 1 〇を示す。 2 and 3 show a carrier device 10 to which the synchronization abnormality detection device 10 1 according to the first embodiment is applied.
この搬送装置 1 〇は、 荷物を搬送する搬送部 1 1 と、 荷物が収納される区 分収納部 1 2と、 搬送部 1 1で搬送された荷物を区分収納部 1 2に振り分け る移載機構 1 3と、 区分収納部 1 2を駆動する駆動機構 2 0 (図 4参照) と 、 を具備する。 This transport device 10 is a transfer unit 11 for transporting parcels, a compartment storage unit 12 for storing parcels, and a transfer unit for distributing parcels transported by the transport unit 11 to the compartment storage units 12 A mechanism 13 and a drive mechanism 20 (see FIG. 4) for driving the compartment housing 12 are provided.
[0018] 搬送部 1 1は、 荷物を矢印 IV! 1方向に 1つずつ搬送するための搬送レーン である。 [0018] The transport section 11 is a transport lane for transporting packages one by one in the direction of arrow IV!1.
区分収納部 1 2は、 搬送部 1 1の搬送方向と交差する矢印 !\/! 2方向に沿い 移動可能な複数の搬送ボックス 1 2 を有する。 これら搬送ボックス 1 2八 の 1つに搬送部 1 1から搬送された荷物が収納される。 The division storage section 12 has a plurality of transfer boxes 12 which can be moved along arrow !\/! 2 directions intersecting the transfer direction of the transfer section 11. The parcel transported from the transport section 11 is stored in one of the transport boxes 1 28.
区分収納部 1 2の複数の搬送ボックス 1 2 は循環搬送路 1 4により 1方 向 (矢印 IV! 2及び IV! 3方向) に巡回され、 その巡回途中において、 荷物に付 された情報を読取り、 その情報に基づき区分け処理 (図示略) が実施される A plurality of transport boxes 1 2 of the compartments 1 2 are circulated in one direction (directions of arrows IV! 2 and IV! 3) by the circulation transport path 14 and the information attached to the package is read during the circulation. , Classification processing (not shown) is performed based on that information
[0019] 移載機構 1 3は、 搬送部 1 1の末端部と区分収納部 1 2との間に位置し、 搬送ボックス 1 2 の移動方向に沿って往復動する移載プレート (図示略) を有する。 The transfer mechanism 13 is located between the end of the transfer section 11 and the compartment storage section 12, and reciprocates along the moving direction of the transfer box 1 2 (not shown). Have.
移載プレートは、 移動方向及び移動速度が搬送ボックス 1 2 の移動方向 及び移動速度と同じである同期動作をする。 移載プレートは、 搬送部 1 1で 搬送された荷物を、 区分収納部 1 2内の搬送ボックス 1 2 の 1つに振り分 ける。
〇 2020/175139 6 卩(:170? 2020 /005313 The transfer plate performs a synchronous operation in which the moving direction and moving speed are the same as the moving direction and moving speed of the transport box 12. The transfer plate distributes the cargo transported in the transport section 11 to one of the transport boxes 1 2 in the sorting storage section 12. 〇 2020/175 139 6 卩 (: 170? 2020 /005313
[0020] 図 2及び図 3に示す区分収納部 1 2を駆動する駆動機構 2 0は、 図 4八及 び 4巳に示されるように、 駆動プーリ 2 2とタイミングベルト 2 7と従動プ —リ 2 3とを有する。 駆動プーリ 2 2は、 駆動モータ 2 1 により駆動される 。 従動プーリ 2 3は、 タイミングベルト 2 7により駆動プーリ 2 2連結され 、 従動プーリ 2 3の回転に応じて回転する。 [0020] The drive mechanism 20 for driving the compartment housing 12 shown in Figs. 2 and 3 includes a drive pulley 22, a timing belt 27 and a driven pulley as shown in Figs. 2 2 and 3. The drive pulley 22 is driven by the drive motor 21. The driven pulley 23 is connected to the drive pulley 22 by the timing belt 27, and rotates according to the rotation of the driven pulley 23.
この駆動機構 2 0には、 第 1実施形態に係わる同期異常検出装置 1 0 1 を 構成する駆動側センサ 2 4、 従動側センサ 2 5及び異常判定部 2 6が設けら れている。 異常判定部 2 6はプログラムを記憶する記憶部およびプログラム を実行する〇 IIによって構成されていてもよい。 The drive mechanism 20 is provided with a drive-side sensor 24, a driven-side sensor 25, and an abnormality determination unit 26 that compose the synchronization abnormality detection device 1011 according to the first embodiment. The abnormality determination unit 26 may be configured by a storage unit that stores a program and a II that executes the program.
[0021 ] 駆動プーリ 2 2は駆動モータ 2 1の駆動軸 2 1 八に固定される歯付きプー リである。 The drive pulley 22 is a toothed pulley fixed to the drive shaft 21 of the drive motor 21.
従動プーリ 2 3は軸受に支持 (図示略) された支持軸 2 3 に固定される 。 従動プーリ 2 3は、 駆動プーリ 2 2の回転が歯付きタイミングベルト 2 7 を介して従動プーリ 2 3に伝わることにより回転される。 そして、 この従動 プーリ 2 3が回転した場合に、 支持軸 2 3 の他端に接続された被駆動体 ( 図示略) が駆動される。 The driven pulley 23 is fixed to a support shaft 23 supported by a bearing (not shown). The driven pulley 23 is rotated by transmitting the rotation of the drive pulley 22 to the driven pulley 23 via the toothed timing belt 27. Then, when the driven pulley 23 rotates, a driven body (not shown) connected to the other end of the support shaft 23 is driven.
[0022] 駆動側センサ 2 4 (検出手段) は駆動プーリ 2 2の回転に対応した検出信 号 3 3を出力する検出器である。 すなわち、 駆動側センサ 2 4は駆動プーリ 2 2の回転の周期を示す検出信号を出力する。 例えば、 駆動側センサ 2 4は 、 図 5に示されるような駆動プーリ 2 2の回転に対応した検出信号 3 3を出 力する。 The drive side sensor 24 (detection means) is a detector that outputs a detection signal 33 corresponding to the rotation of the drive pulley 22. That is, the drive side sensor 24 outputs a detection signal indicating the rotation cycle of the drive pulley 22. For example, the drive side sensor 24 outputs a detection signal 33 corresponding to the rotation of the drive pulley 22 as shown in FIG.
駆動側センサ 2 4は、 駆動プーリ 2 2の駆動軸 2 1 とともに回転する駆 動側被検出片 (検出片) 2 4 と、 装置本体に設置されて駆動側被検出片 2 4八の通過を検出する駆動側検出部 (検出片検出手段) 2 4巳とを有する。 The drive side sensor 24 is installed on the main body of the drive and detects the passage of the drive side detected piece 2 4 8 and the drive side detected piece (detection piece) 2 4 which rotates together with the drive shaft 21 of the drive pulley 22. It has a drive side detection section (detection piece detection means) 24 for detecting.
[0023] 従動側センサ (検出手段) 2 5は駆動プーリ 2 2と連動して回転する従動 プーリ 2 3の回転と同期した検出信号 3匕を出力する検出器である。 すなわ ち、 従動側センサ 2 5は従動プーリ 2 3の回転の周期を示す検出信号を出力 する。 例えば、 従動側センサ 2 5は図 5に示されるような従動プーリ 2 3の
回転に対応した検出信号 S bを出力する。 The driven-side sensor (detection means) 25 is a detector that outputs a detection signal 3 in synchronization with the rotation of the driven pulley 23 that rotates in conjunction with the drive pulley 22. That is, the driven side sensor 25 outputs a detection signal indicating the rotation cycle of the driven pulley 23. For example, the driven side sensor 25 has a driven pulley 23 as shown in Fig. 5. The detection signal S b corresponding to rotation is output.
従動側センサ 2 5は、 従動プーリ 2 3の支持軸 2 3 Aとともに回転する従 動側被検出片 (検出片) 2 5 Aと、 装置本体に設置されて従動側被検出片 2 5 Aの通過を検出する従動側検出部 (検出片検出手段) 2 5 Bとを有する。 The driven side sensor 25 includes a driven side detected piece (detection piece) 25 A that rotates together with the support shaft 23 A of the driven pulley 23, and a driven side detected piece 25 A installed on the main body of the device. It has a driven side detection section (detection piece detection means) 25 B for detecting passage.
[0024] 異常判定部 (異常判定手段) 2 6は、 駆動側センサ 2 4及び従動側センサ [0024] The abnormality determination unit (abnormality determination means) 26 includes a driving side sensor 24 and a driven side sensor.
2 5から出力される検出信号 S a , S bの周期 L a 1〜 L a 3 , L b 1 ~ L b 3に基づき、 駆動ブーリ 2 2と従動ブーリ 2 3の同期異常が生じているか 否かを判定する処理装置である。 Based on the periods L a 1 to L a 3 and L b 1 to L b 3 of the detection signals S a and S b output from 25, whether or not there is a synchronization error between the drive pulley 2 2 and the driven pulley 2 3 It is a processing device that determines whether or not.
具体的には、 異常判定部 2 6において、 駆動側センサ 2 4及び従動側セン サ 2 5から出力される各検出信号 S a , S bの周期 L a 1〜 L a 3 , L b 1 〜 L b 3が、 予め定めた基準周期 (L O) の範囲外となる場合等に駆動プー リ 2 2と従動プーリ 2 3の同期に異常が生じたと判定する (図 5参照) 。 図 5に示す例では、 周期 L b 2が、 正常とされる予め定めた基準周期 (L O) の範囲外となり、 駆動プーリ 2 2及び従動プーリ 2 3の同期に異常が生じて いることを示している。 Specifically, in the abnormality determination unit 26, the cycles L a 1 to L a 3, L b 1 to L a 1 to L a 1 of the detection signals S a and S b output from the driving side sensor 24 and the driven side sensor 25 are used. If L b 3 falls outside the range of the predetermined reference period (LO), it is determined that there is an abnormality in the synchronization between the drive pulley 22 and the driven pulley 23 (see Fig. 5). In the example shown in Fig. 5, the period L b 2 is out of the range of the predetermined reference period (LO) that is considered normal, and it indicates that the drive pulley 2 2 and the driven pulley 23 are not synchronized. ing.
[0025] この異常判定部 2 6は、 駆動側センサ 2 4からの検出信号 S a、 及び従動 側センサ 2 5からの検出信号 S bの出カタイミングの差で示される位相差 d 1〜 d 3が、 予め定めた基準位相差 (d O) の範囲外となる場合にも、 駆動 プーリ 2 2及び従動プーリ 2 3の同期に異常が生じたと判定する。 [0025] This abnormality determination unit 26 is a phase difference d1 to d indicated by the difference in the output timing of the detection signal S a from the driving side sensor 24 and the detection signal S b from the driven side sensor 25. Even when 3 is out of the range of the predetermined reference phase difference (d O), it is determined that the drive pulley 22 and the driven pulley 23 are abnormal in synchronization.
図 5に示す例では、 位相差 d 3が、 正常とされる予め定めた基準位相差 ( d 0) の範囲外となり、 駆動プーリ 2 2及び従動プーリ 2 3の同期に異常が 生じていることを示している。 ここで、 位相差 d 3となる場合は、 位相差 d 3の長さの異常を判別することなく、 駆動プーリ 2 2 (Motor) の回転パルス (検出信号 S aにより示されるパルス) に対して所定の位相差だけ遅れて立 ち上がるべき従動プーリ 2 3 (Screw) の回転パルス (検出信号 S bにより示 されるパルス) が、 単に駆動プーリ 2 2 (Motor) の回転パルスより先に立ち 上がることを検出することにより異常を判定することができる。 In the example shown in Fig. 5, the phase difference d3 is out of the range of the predetermined reference phase difference (d0) that is considered normal, and there is an abnormality in the synchronization of the drive pulley 2 2 and the driven pulley 23. Is shown. Here, when the phase difference is d3, the rotation pulse of the drive pulley 2 2 (Motor) (the pulse indicated by the detection signal S a) is detected without discriminating the abnormality in the length of the phase difference d3. The rotation pulse of the driven pulley 2 3 (Screw) (pulse indicated by the detection signal S b) that should rise with a delay of a predetermined phase difference rises before the rotation pulse of the drive pulley 2 2 (Motor). The abnormality can be determined by detecting that.
[0026] 次に、 本実施形態に係わる異常判定部 2 6の制御フローについて、 図 6を
〇 2020/175139 8 卩(:170? 2020 /005313 Next, regarding the control flow of the abnormality determination unit 26 according to the present embodiment, FIG. 〇 2020/175 139 8 卩 (: 170? 2020 /005313
参照して説明する。 It will be described with reference to FIG.
《ステップ 3 1》 《Step 3 1》
駆動機構 2 0の駆動モータ 2 1の運転を開始した後、 異常判定部 2 6は内 部記憶部のデータを消去して初期化し、 次のステップ 3 2に進む。 After the operation of the drive motor 21 of the drive mechanism 20 is started, the abnormality determination unit 26 erases and initializes the data in the internal storage unit, and proceeds to the next step 32.
[0027] 《ステップ 3 2》 [0027] <<Step 3 2>>
駆動モータ 2 1の駆動により、 駆動プーリ 2 2及び従動プーリ 2 3が回転 したことに伴ない、 異常判定部 2 6は駆動側センサ 2 4及び従動側センサ 2 5から出力される各検出信号
3匕を取り込む。 As the drive pulley 2 2 and the driven pulley 23 rotate due to the driving of the drive motor 21, the abnormality determination unit 26 outputs the detection signals output from the drive side sensor 24 and the driven side sensor 25. Take 3 swallows.
[0028] 《ステップ 3 3》 [0028] 《Step 3 3》
異常判定部 2 6は、 駆動側センサ 2 4及び従動側センサ 2 5から出力され る各検出信号 3 3 , 3 6の周期
予め定 めた基準周期 (!_ 0) の範囲内であるか否かを判定する。 異常判定部 2 6は 、 各検出信号 3 3 , 3 6の周期
予め定 めた基準周期 (!_ 0) の範囲内である場合 (丫巳 3の場合) に回転周期が正 常としてステップ 3 4に進む。 異常判定部 2 6は、 各検出信号 3
3匕の 周期 1_ 3 1 ~ 1_ 3 3 , 1_匕 1 ~ 1_匕 3が、 予め定めた基準周期 ( 1_ 0) の範 囲内でない場合 (N 0の場合) に回転周期が異常としてステップ 3 5に進む The abnormality determination section 26 is a cycle of the detection signals 3 3 and 3 6 output from the driving side sensor 24 and the driven side sensor 25. It is determined whether it is within the range of the predetermined reference cycle (!_ 0). The anomaly judgment unit 26 determines the period of each detection signal 3 3, 3 6. If it is within the range of the predetermined reference period (!_ 0) (in case of 3), the rotation period is regarded as normal and the process proceeds to step 3 4. The abnormality determination unit 2 6 Steps of 3 swallows 1_ 3 1 ~ 1_ 3 3 ,1_ swallow 1 ~ 1_ swallow 3 is not within the range of the predetermined reference period (1_ 0) (in the case of N 0), the rotation period is abnormal Go to 3 5
[0029] 《ステップ 3 4》 [0029] <<Step 3 4>>
異常判定部 2 6は、 駆動側センサ 2 4からの検出信号 3
及び従動側セ ンサ 2 5からの検出信号 3匕の出カタイミングの差で示される位相差 1〜 3が、 予め定めた基準位相差 ( 〇) の範囲内であるか否かを判定する。 異常判定部 2 6は、 位相差 1〜 3が予め定めた基準位相差 ( 0) の範 囲内である場合 (丫巳 3の場合) に回転周期が正常として先のステップ 3 2 に戻る。 異常判定部 2 6は、 位相差 1〜 3が予め定めた基準位相差 ( 0) の範囲内でない場合 (N 0の場合) に回転が異常であるとしてステップ 3 5に進む。 The abnormality determination unit 26 is the detection signal 3 from the drive side sensor 24. Also, it is determined whether the phase differences 1 to 3 indicated by the difference in the output timing of the detection signal 3 from the driven side sensor 25 are within the range of the predetermined reference phase difference (○). When the phase differences 1 to 3 are within the range of the predetermined reference phase difference (0) (case 3), the abnormality determination unit 26 determines that the rotation cycle is normal and returns to the previous step 32. If the phase differences 1 to 3 are not within the range of the predetermined reference phase difference (0) (in the case of N 0), the abnormality determination unit 26 determines that the rotation is abnormal and proceeds to step 35.
[0030] 《ステップ 3 5》
〇 2020/175139 9 卩(:170? 2020 /005313 [0030] 《Step 3 5》 〇 2020/175 139 9 卩 (: 170? 2020 /005313
異常判定部 2 6は、 ステップ 3 3及びステップ 3 4の判定結果に基づき駆 動機構 2 0に異常が生じていると判定する。 The abnormality determination unit 26 determines that the drive mechanism 20 is abnormal based on the determination results of Step 33 and Step 34.
[0031 ] 《ステップ 3 6》 [0031] 《Step 3 6》
異常判定部 2 6は、 駆動機構 2 0に同期異常が生じているとして、 作業者 に異常を報知するアラーム信号を出力するとともに、 駆動機構 2 0の駆動モ —夕 2 1 を停止させる停止信号を出力して、 本フローチヤートを終了する。 The abnormality determination unit 26 outputs an alarm signal for notifying the operator that there is a synchronization abnormality in the drive mechanism 20 and outputs a stop signal for stopping the drive mode 21 of the drive mechanism 20. Is output and this flow chart is ended.
[0032] そして、 以上のように構成された同期異常検出装置 1 0 1では、 異常判定 部 2 6において、 駆動側センサ 2 4及び従動側センサ 2 5から出力される各 検出信号 3 3 , 3 6の周期
基準周期 ( 1- 0) の範囲外となる場合に駆動プーリ 2 2及び従動プーリ 2 3の同期に異 常が生じたと判定することができる。 Then, in the synchronization abnormality detection device 10 01 configured as described above, in the abnormality determination unit 26, the detection signals 3 3 and 3 output from the drive side sensor 24 and the driven side sensor 25 are detected. 6 cycles If it is out of the range of the reference cycle (1-0), it can be determined that the drive pulley 22 and the driven pulley 23 are abnormal in synchronization.
また、 上記同期異常検出装置 1 0 1では、 異常判定部 2 6において、 駆動 側センサ 2 4からの検出信号、 及び従動側センサ 2 5からの各検出信号 3 3 , 3匕の出カタイミングの差で示される位相差 1〜 3が、 基準位相差 ( 〇) の範囲外となる場合に、 駆動プーリ 2 2及び従動プーリ 2 3の同期に 異常が生じたと判定することができる。 Further, in the above-mentioned synchronization abnormality detecting device 101, in the abnormality determining unit 26, the detection signal from the driving side sensor 24 and the detection signals 3 3 and 3 from the driven side sensor 25 are output timings. When the phase difference 1 to 3 indicated by the difference is out of the range of the reference phase difference (○), it can be determined that the drive pulley 22 and the driven pulley 23 are abnormal in synchronization.
[0033] すなわち、 本実施形態の同期異常検出装置 1 0 1では、 異常判定部 2 6で の異常判定結果に基づき、 タイミングベルト 2 7の歯飛びなどの異常発生に 対して、 作業者が速やかに対処することができ、 装置の作業中断時間を可能 な限り少なくすることができる。 That is, in the synchronization abnormality detecting device 10 1 of the present embodiment, based on the abnormality determination result of the abnormality determining unit 26, the operator can promptly respond to the occurrence of an abnormality such as a tooth jump of the timing belt 27. The work interruption time of the equipment can be reduced as much as possible.
その結果、 搬送装置 1 0において、 定期的な目視点検が不要になるととも に、 予兆検知が可能になるため、 大きな破損を防止でき、 故障修理を低減さ せることが可能となる。 As a result, in the transport device 10, periodic visual inspection is not required, and a sign can be detected. Therefore, large damage can be prevented and trouble repair can be reduced.
[0034] (第 2実施形態) [0034] (Second Embodiment)
本発明の第 2実施形態に係わる同期異常検出装置 1 0 2について、 図 7〜 図 9を参照して説明する。 A synchronization abnormality detecting device 102 according to the second embodiment of the present invention will be described with reference to FIGS. 7 to 9.
なお、 第 2実施形態の同期異常検出装置 1 0 2では、 第 1実施形態の同期 異常検出装置 1 〇 1 と構成を共通にする箇所に同一符号を付して重複した説
〇 2020/175139 10 卩(:170? 2020 /005313 In the synchronization abnormality detection device 102 of the second embodiment, the same reference numerals are given to the same components as those of the synchronization abnormality detection device 10 1 of the first embodiment, and duplicate explanations are given. 〇 2020/175 139 10 卩 (: 170? 2020 /005313
明を省略する。 Omit the description.
[0035] 第 2実施形態の図 7に示される駆動機構 3 0が、 第 1実施形態の図 4に示 される駆動機構 2 0と構成を異にする点は従動プーリの数である。 The drive mechanism 30 shown in FIG. 7 of the second embodiment differs from the drive mechanism 20 shown in FIG. 4 of the first embodiment in the structure of the number of driven pulleys.
すなわち、 図 7に示される駆動機構 3 0の従動プーリ 3 1は、 駆動プーリ That is, the driven pulley 31 of the drive mechanism 30 shown in FIG.
2 2と、 第 1従動プーリ 2 3と、 中間プーリ 3 2と、 第 2従動プーリ 3 4と 、 からなる。 駆動プーリ 2 2は、 駆動モータ 2 1の駆動軸 2 1 八に固定され ている。 第 1従動プーリ 2 3は、 第 1タイミングベルト 2 7を介して駆動プ —リ 2 2と連結されている。 中間プーリ 3 2は、 第 1従動プーリ 2 3が固定 されている軸と同じ軸、 すなわち、 支持軸 2 3八に固定されている。 中間プ —リ 3 2は、 第 1従動プーリ 2 3の回転に応じて回転する。 第 2従動プーリ2 2, a first driven pulley 23, an intermediate pulley 32, and a second driven pulley 34. The drive pulley 22 is fixed to the drive shaft 21 of the drive motor 21. The first driven pulley 23 is connected to the drive pulley 22 via a first timing belt 27. The intermediate pulley 32 is fixed to the same shaft as the shaft to which the first driven pulley 23 is fixed, that is, the support shaft 23 8. The intermediate pulley 32 rotates according to the rotation of the first driven pulley 23. 2nd driven pulley
3 4は、 第 2タイミングベルト 3 3を介して中間プーリ 3 2に連結されてい る。 なお、 第 2従動プーリ 3 4の支持軸 3 4八は軸受 (図示略) により支持 されている。 34 is connected to the intermediate pulley 32 via a second timing belt 33. The support shaft 34 of the second driven pulley 34 is supported by a bearing (not shown).
[0036] 駆動プーリ 2 2の駆動軸 2 1 八、 第 1従動プーリ 2 3の支持軸 2 3八、 第 [0036] The drive shaft 2 18 of the drive pulley 2 2 and the support shaft 2 3 8 of the first driven pulley 2 3
2従動プーリ 3 4の支持軸 3 4 には、 各軸の回転を検出する駆動側センサ 2 4、 第 1従動側センサ 2 5及び第 2従動側センサ (検出手段) 3 5がそれ それ設けられている。 なお、 これら各センサ 2 4、 2 5、 3 5の構造は、 第 1実施形態に図 4 および 4巳に示すセンサ 2 4、 2 5の構造と同じである 2 The driven shaft 34 of the driven pulley 34 is provided with a driving side sensor 24, a first driven side sensor 25 and a second driven side sensor (detection means) 35 for detecting the rotation of each shaft. ing. The structure of each of these sensors 24, 25, 35 is the same as the structure of the sensors 24, 25 shown in FIGS. 4 and 4 in the first embodiment.
[0037] これら駆動側センサ 2 4、 第 1従動側センサ 2 5及び第 2従動側センサ 3 [0037] These driving side sensor 24, first driven side sensor 25 and second driven side sensor 3
5のそれぞれからは、 被検出片の通過を検出する検出信号 3
3 6 , 3〇 が異常判定部 3 6に対して出力される。 From each of 5, the detection signal 3 that detects the passage of the detected piece 3 6 and 30 are output to the abnormality determination unit 36.
異常判定部 3 6では、 駆動側センサ 2 4、 従動側センサ 2 5及び 3 5から 出力される検出信号
3匕, 3〇の周期
In the abnormality judging section 36, the detection signals output from the driving side sensor 24, the driven side sensors 25 and 35 3 swallows, 30 cycles
3 ,
に基づき、 駆動プーリ 2 2、 従動プーリ 2 3及び 3 4の 同期に異常が生じているか否かを判定する。 3, Based on the above, it is determined whether or not there is an abnormality in the synchronization of the drive pulley 22 and the driven pulleys 23 and 34.
具体的には、 異常判定部 3 6において、 駆動側センサ 2 4、 従動側センサ 2 5及び 3 5から出力される検出信号 3匕, 3〇の周期1_ 3 1 ~ 1_ 3
〇 2020/175139 1 1 卩(:170? 2020 /005313 Specifically, in the abnormality determination section 36, the detection signals 3 output from the driving side sensor 24, the driven side sensors 25 and 35 are 3 cycles, and the cycle of 30 is 1_ 3 1 to 1_ 3 〇 2020/175 139 1 1 卩 (: 170? 2020 /005313
3 ,
予め定めた基準周期 ( 1_ 0) の範 囲外となる場合等に駆動プーリ 2 2、 従動プーリ 2 3及び 3 4の同期に異常 が生じたと判定する (図 8、 図 9参照) 。 3, It is judged that an abnormality has occurred in the synchronization of the drive pulley 22 and the driven pulleys 23 and 3 4 when it falls outside the range of the predetermined reference cycle (1_0) (see Figures 8 and 9).
[0038] 図 8は周期が正常な場合を示す。 図 9は周期の一部に異常が生じている場 合を示している。 [0038] FIG. 8 shows a case where the cycle is normal. Figure 9 shows the case where an abnormality occurs in part of the cycle.
図 9に示す例では、 周期 1_〇 2 (周期 !_〇 2 = 1 0 2 3) が、 正常とさ れる予め定めた基準周期 (1- 0 = 1 6 5 3) の範囲外となり、 第 2従動プ —リ 3 4に同期異常が生じていることを示している。 In the example shown in Fig. 9, the cycle 1_○ 2 (cycle !_○ 2 = 1 0 2 3) is outside the range of the normal reference cycle (1-0 = 1 6 5 3) Indicates that the second driven pulley 3 4 has a synchronization error.
[0039] この異常判定部 3 6は、 駆動側センサ 2 4、 従動側センサ 2 5及び 3 5か ら出力される検出信号 3
3匕, 3〇の出カタイミングの差で示される位 相差 1〜 3 , 1 〜 3 が、 基準位相差 ( 0) の範囲外となる場 合にも、 駆動プーリ 2 2及び従動プーリ 2 3の同期に異常が生じていると判 定する。 [0039] This abnormality determination unit 36 is a detection signal 3 output from the driving side sensor 24, the driven side sensors 25 and 35. Even if the phase difference 1 to 3, 1 to 3 indicated by the output timing difference of 3 and 30 is outside the range of the reference phase difference (0), the drive pulley 22 and the driven pulley 23 It is determined that there is an error in the synchronization of.
[0040] 図 9に示す例では、 位相差 3, 、 正常とされる基準位相差 ( 〇) の 範囲外となり、 第 2従動プーリ 3 4に同期異常が生じていることを示してい る。 [0040] In the example shown in Fig. 9, the phase difference 3 is out of the range of the normal reference phase difference (○), indicating that the second driven pulley 34 has a synchronization error.
異常判定部 3 6の制御内容は、 第 1実施形態に図 6に示される制御フロー と同様であり、 重複した説明を省略する。 The control content of the abnormality determination unit 36 is the same as the control flow shown in FIG. 6 in the first embodiment, and a duplicate description will be omitted.
[0041 ] 以上のように構成された同期異常検出装置 1 0 2では、 駆動側センサ 2 4 、 従動側センサ 2 5及び 3 5から出力される検出信号
3 6 , 3〇の周
基準周期 ( 1_ 0) の範囲外となる場合に駆動プーリ 2 2、 従動プーリ 2 3及び 3 4の同期に異 常があると判定することができる。 [0041] In the synchronization abnormality detection device 102 configured as described above, the detection signals output from the driving side sensor 24, the driven side sensors 25 and 35 3 6, 3 laps When it is out of the range of the reference period (1_0), it can be determined that the drive pulley 22 and the driven pulleys 23 and 34 are out of synchronization.
また、 上記同期異常検出装置 1 0 2では、 異常判定部 3 6において、 駆動 側センサ 2 4、 従動側センサ 2 5及び 3 5から出力される検出信号 3
3 匕, 3〇の出カタイミングの差で示される位相差 1
3 , 1 〜 3 が、 基準位相差 ( 〇) の範囲外となる場合にも、 駆動プーリ 2 2、 従動 プーリ 2 3及び 3 4の同期に異常があると判定することができる。 ここで、
位相差 d 3’ となる場合は、 d 3’ の長さの異常の有無を判別することなく 、 に駆動プーリ 22 (Motor) の回転パルスに対して所定の位相差だけ遅れて 立ち上がるべき従動プーリ 23 (Upper screw) の回転パルス (検出信号 S b により示されるパルス) または従動プーリ 34 (Lower screw) の回転パルス (検出信号 S cにより示されるパルス) が、 単に駆動プーリ 22 (Motor) の 回転パルスより先に立ち上がることを検出することにより異常を判定するこ とができる。 In addition, in the above-mentioned synchronization abnormality detection device 102, in the abnormality determination section 36, the detection signal 3 output from the driving side sensor 24, the driven side sensors 25 and 35 Phase difference indicated by the difference in output timing between 3 and 30 Even when 3 and 1 to 3 are out of the range of the reference phase difference (○), it can be determined that the drive pulley 22 and the driven pulleys 23 and 34 are out of synchronization. here, If the phase difference is d 3 ′, the driven pulley that should rise after a predetermined phase difference with respect to the rotation pulse of the drive pulley 22 (Motor) without discriminating whether the length of d 3 ′ is abnormal. The rotation pulse of 23 (Upper screw) (pulse indicated by detection signal S b) or rotation pulse of driven pulley 34 (Lower screw) (pulse indicated by detection signal S c) is simply rotation of drive pulley 22 (Motor). Abnormality can be determined by detecting the rise before the pulse.
[0042] すなわち、 本実施形態の同期異常検出装置 1 02では、 異常判定部 36で の異常判定に基づき、 タイミングベルト 27, 33の歯飛びなどの異常発生に 対して、 作業者が速やかに対処することができ、 装置の作業中断時間を可能 な限り少なくすることができる。 [0042] That is, in the synchronization abnormality detection device 102 of the present embodiment, based on the abnormality determination by the abnormality determination unit 36, the operator can promptly deal with the occurrence of an abnormality such as a tooth jump of the timing belts 27 and 33. The work interruption time of the equipment can be reduced as much as possible.
[0043] なお、 第 2実施形態では、 駆動プーリ 22に対して、 従動プーリ 3 1 とし て 2つの従動プーリ 23及び 34を連結するようにした。 しかしながら、 従 動プーリの数は、 2つに限定されず、 3つ以上であっても良い。 [0043] In the second embodiment, the driven pulley 31 is coupled to the two driven pulleys 23 and 34 in the second embodiment. However, the number of driven pulleys is not limited to two and may be three or more.
また、 第 1及び 2実施形態では、 周期 L a 1〜 L a 3, L b 1〜 L b 3, In the first and second embodiments, the cycle L a 1 to L a 3, L b 1 to L b 3,
L c 1〜 L c 3及び位相差 d 1〜 d 3 , d 1 〜 d 3 が、 基準周期 ([_ 0 ) 、 基準位相差 (d O) から外れる場合に、 同期異常が生じているとしたが 、 これら基準周期 (L 0) 、 基準位相差 (d O) は一定の範囲を有していて も良い。 If the L c 1 to L c 3 and the phase differences d 1 to d 3, d 1 to d 3 deviate from the reference period ([_ 0) and the reference phase difference (d O), it means that a synchronization error has occurred. However, the reference period (L 0) and the reference phase difference (d O) may have a certain range.
また、 これら第 1及び 2実施形態では、 検出される周期 L a 1〜 L a 3, L b 1〜 L b 3, L c 1〜 L c 3及び位相差 d 1〜 d 3, d 1 d 3 ,の 大きさにより、 タイミングベルト 27, 33の歯がどの程度、 歯飛びしてい るかを検出しても良い。 In addition, in these first and second embodiments, the detected cycle L a 1 to L a 3, L b 1 to L b 3, L c 1 to L c 3 and the phase difference d 1 to d 3, d 1 d 3, of the magnitude, timing belt 27, how much 33 teeth, may be detected Luke have tooth jump.
[0044] 以上、 本発明の実施形態について図面を参照して詳述したが、 具体的な構 成はこの実施形態に限られるものではなく、 本発明の要旨を逸脱しない範囲 の設計変更等も含まれる。 [0044] The embodiment of the present invention has been described in detail above with reference to the drawings. However, the specific configuration is not limited to this embodiment, and design changes and the like without departing from the scope of the present invention are also possible. included.
[0045] この出願は、 201 9年2月 27日に出願された日本国特願 201 9-0 [0045] This application is Japanese Patent Application No. 201 9-0 filed on February 27, 2009.
34343を基礎とする優先権を主張し、 その開示の全てをここに取り込む
〇 2020/175139 13 卩(:170? 2020 /005313 Claim 34343-based priority and incorporate all of its disclosures here 〇 2020/175 139 13 卩 (: 170? 2020 /005313
産業上の利用可能性 Industrial availability
[0046] 本発明の実施形態は、 搬送装置等に適用されて、 タイミングベルト駆動に 連動する駆動機構の同期状態を検出する同期異常検出装置及び同期異常検出 方法に関する。 The embodiment of the present invention relates to a synchronization abnormality detection device and a synchronization abnormality detection method which are applied to a conveyance device or the like and detect a synchronization state of a drive mechanism that is interlocked with timing belt drive.
符号の説明 Explanation of symbols
[0047] 1 駆動モータ [0047] 1 Drive motor
1 八 駆動軸 1 eight drive shaft
2 駆動プーリ 2 Drive pulley
3 従動プーリ 3 Driven pulley
3八 支持軸 3-8 support shaft
4 駆動側センサ 4 Drive side sensor
5 従動側センサ 5 Driven sensor
6 異常判定部 6 Abnormality judgment section
7 タイミングベルト 7 Timing belt
1 0 搬送装置 1 0 Conveyor
20 駆動機構 20 Drive mechanism
2 1 駆動モータ 2 1 Drive motor
2 1 駆動軸 2 1 Drive shaft
22 駆動プーリ 22 Drive pulley
23 従動プーリ 23 Driven pulley
23 支持軸 23 Support shaft
24 駆動側センサ 24 Drive side sensor
25 従動側センサ 25 Driven sensor
26 異常判定部 26 Abnormality judgment section
27 タイミングベルト 27 Timing belt
30 駆動機構 30 Drive mechanism
3 1 従動プーリ
〇 2020/175139 14 卩(:170? 2020 /005313 3 1 Driven pulley 〇 2020/175 139 14 卩 (: 170? 2020 /005313
32 中間プーリ 32 Intermediate pulley
33 タイミングベルト 33 Timing belt
34 従動プーリ 34 Driven pulley
35 従動側センサ 35 Driven sensor
八 駆動機構 Eight drive mechanism
1 00 同期異常検出装置 1 00 Sync error detector
1 01 同期異常検出装置 1 01 Synchronization error detector
1 02 同期異常検出装置 1 02 Synchronization error detector
3八 検出信号 3 8 detection signal
36 検出信号 36 Detection signal
3 ^ 検出信号 3 ^ detection signal
36 検出信号 36 Detection signal
3〇 検出信号 30 Detection signal
〇! 1〜〇! 3 位相差 ○! 1 to ○! 3 Phase difference
1 〜 3 位相差
1 to 3 phase difference
Claims
[請求項 1 ] 駆動モータと、 [Claim 1] A drive motor,
前記駆動モータの駆動により回転する駆動プーリと、 A drive pulley which is rotated by the drive of the drive motor,
前記駆動プーリに係合するタイミングベルトと、 前記タイミングベルトと係合し、 前記駆動プーリの回転と連動して 回転する従動プーリと、 A timing belt that engages with the drive pulley; a driven pulley that engages with the timing belt and that rotates in conjunction with rotation of the drive pulley;
前記駆動プーリの回転の周期を示す第 1検出信号を出力する第 1検 出手段と、 First detection means for outputting a first detection signal indicating the rotation cycle of the drive pulley,
前記従動プーリの回転の周期を示す第 2検出信号を出力する第 2検 出手段と、 Second detection means for outputting a second detection signal indicating the rotation cycle of the driven pulley,
前記第 1および第 2検出信号によって示される周期に基づき、 前記 駆動プーリと前記従動プーリの同期に異常が生じているかを判定する 異常判定手段と、 Abnormality determining means for determining whether or not there is an abnormality in synchronization between the drive pulley and the driven pulley based on the cycle indicated by the first and second detection signals,
を有する同期異常検出装置。 Abnormality detecting device having
[請求項 2] 前記異常判定手段は、 前記第 1および第 2検出信号によって示され る周期の少なくとも一つが、 基準周期の範囲外である場合に、 前記駆 動プーリと前記従動プーリの同期に異常が生じていると判定する請求 項 1 に記載の同期異常検出装置。 [Claim 2] The abnormality determining means synchronizes the drive pulley and the driven pulley with each other when at least one of the cycles indicated by the first and second detection signals is out of a reference cycle range. The synchronization abnormality detection device according to claim 1, wherein it is determined that an abnormality has occurred.
[請求項 3] 前記異常判定手段は、 前記第 1検出信号によって示される周期と前 記第 2検出信号によって示される周期の位相差が、 基準位相差の範囲 外となる場合に、 前記駆動プーリと前記従動プーリの同期に異常が生 じていると判定する請求項 1又は 2のいずれか 1項に記載の同期異常 検出装置。 [Claim 3] When the phase difference between the cycle indicated by the first detection signal and the cycle indicated by the second detection signal is out of the range of the reference phase difference, the abnormality determination means is configured to drive the drive pulley. 3. The synchronization abnormality detection device according to claim 1, wherein it is determined that there is an abnormality in synchronization between the driven pulley and the driven pulley.
[請求項 4] 前記第 1検出手段は、 前記駆動プーリとともに回転する第 1検出片 と、 前記第 1検出片の通過を検出する第 1検出片検出手段と、 を有し 前記第 2検出手段は、 前記従動プーリとともに回転する第 2検出片 と、 前記第 2検出片の通過を検出する第 2検出片検出手段と、 を有す
〇 2020/175139 16 卩(:170? 2020 /005313 [Claim 4] The first detection means includes a first detection piece that rotates together with the drive pulley, and a first detection piece detection means that detects passage of the first detection piece. Has a second detection piece that rotates together with the driven pulley, and second detection piece detection means that detects passage of the second detection piece. 〇 2020/175 139 16 卩 (: 170? 2020 /005313
る請求項 1〜 3のいずれか 1項に記載の同期異常検出装置。 The synchronization abnormality detecting device according to any one of claims 1 to 3.
[請求項 5] 前記従動プーリは、 複数の従動プーリを含み、 [Claim 5] The driven pulley includes a plurality of driven pulleys,
前記複数の従動プーリは前記タイミングベルトを介して前記駆動プ —リに接続される請求項 1〜 4のいずれか 1項に記載の同期異常検出 装置。 The synchronization abnormality detecting device according to any one of claims 1 to 4, wherein the plurality of driven pulleys are connected to the drive pulley via the timing belt.
[請求項 6] 前記タイミングベルトは、 第 1タイミングベルトと、 第 2タイミン グベルトとを有し、 [Claim 6] The timing belt has a first timing belt and a second timing belt,
前記複数の従動プーリは、 前記駆動プーリに前記第 1タイミングべ ルトを介して連結された第 1従動プーリと、 前記第 1従動プーリが固 定された軸に固定された中間プーリに前記第 2タイミングベルトを介 して連結された第 2従動プーリと、 を有する請求項 5に記載の同期異 常検出装置。 The plurality of driven pulleys include a first driven pulley connected to the drive pulley via the first timing belt, and an intermediate pulley fixed to a shaft on which the first driven pulley is fixed to the second driven pulley. 6. The synchronous abnormality detecting device according to claim 5, further comprising: a second driven pulley connected via a timing belt.
[請求項 7] 前記異常判定手段は、 前記異常が生じていると判定した場合に前記 駆動モータを停止させる請求項 1〜 6のいずれか 1項に記載の同期異 常検出装置。 7. The synchronous abnormality detecting device according to claim 1, wherein the abnormality determining means stops the drive motor when it is determined that the abnormality has occurred.
[請求項 8] 駆動モータの駆動により回転する駆動プーリと、 前記駆動プーリに 係合するタイミングベルトと係合し、 前記駆動プーリの回転と連動し て回転する従動プーリとを有する駆動機構のための同期異常検出方法 であって、 [Claim 8] A drive mechanism having a drive pulley that is rotated by the drive of the drive motor, and a driven pulley that is engaged with a timing belt that is engaged with the drive pulley and that rotates in conjunction with the rotation of the drive pulley. Is a method for detecting synchronization abnormalities in
前記駆動プーリの回転の周期を示す第 1検出信号を出力し、 前記従動プーリの回転の周期を示す第 2検出信号を出力し、 前記第 1および第 2検出信号によって示される周期に基づき、 前記 駆動プーリと前記従動プーリの同期に異常が生じているかを判定する ことを含む同期異常検出方法。
Outputting a first detection signal indicating the rotation cycle of the drive pulley, outputting a second detection signal indicating the rotation cycle of the driven pulley, based on the cycle indicated by the first and second detection signals, A synchronization abnormality detecting method, comprising determining whether or not an abnormality has occurred in synchronization between a drive pulley and the driven pulley.
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JPH0527063U (en) * | 1991-09-12 | 1993-04-06 | 村田機械株式会社 | Drive device of yarn twisting machine |
JPH0716901A (en) * | 1993-06-30 | 1995-01-20 | Japan Steel Works Ltd:The | Method and device for detecting abnormality of power transmitting means of motor-driven injection molder |
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JP2015085432A (en) * | 2013-10-30 | 2015-05-07 | ファナック株式会社 | Motor control device for detecting abnormality in power transmission unit between main shaft and motor |
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- 2019-02-27 JP JP2019034343A patent/JP2020139537A/en active Pending
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JPS54155290U (en) * | 1978-04-20 | 1979-10-29 | ||
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JPH07269463A (en) * | 1993-04-20 | 1995-10-17 | Tama Seisakusho:Kk | Protector in power passive type auxiliary machine |
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JP2015085432A (en) * | 2013-10-30 | 2015-05-07 | ファナック株式会社 | Motor control device for detecting abnormality in power transmission unit between main shaft and motor |
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