WO2020164253A1 - 一种断路器用弹簧操动机构 - Google Patents

一种断路器用弹簧操动机构 Download PDF

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Publication number
WO2020164253A1
WO2020164253A1 PCT/CN2019/112688 CN2019112688W WO2020164253A1 WO 2020164253 A1 WO2020164253 A1 WO 2020164253A1 CN 2019112688 W CN2019112688 W CN 2019112688W WO 2020164253 A1 WO2020164253 A1 WO 2020164253A1
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WIPO (PCT)
Prior art keywords
opening
lever
energy storage
spring
closing
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PCT/CN2019/112688
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English (en)
French (fr)
Inventor
潘艳明
卢肖颖
邵和新
居翠翠
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江苏省如高高压电器有限公司
思源电气股份有限公司
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Publication of WO2020164253A1 publication Critical patent/WO2020164253A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/22Power arrangements internal to the switch for operating the driving mechanism
    • H01H3/30Power arrangements internal to the switch for operating the driving mechanism using spring motor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/32Driving mechanisms, i.e. for transmitting driving force to the contacts
    • H01H3/40Driving mechanisms, i.e. for transmitting driving force to the contacts using friction, toothed, or screw-and-nut gearing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/32Driving mechanisms, i.e. for transmitting driving force to the contacts
    • H01H3/42Driving mechanisms, i.e. for transmitting driving force to the contacts using cam or eccentric
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/32Driving mechanisms, i.e. for transmitting driving force to the contacts
    • H01H3/46Driving mechanisms, i.e. for transmitting driving force to the contacts using rod or lever linkage, e.g. toggle
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms

Definitions

  • the invention relates to the field of circuit breaker operating mechanisms, in particular to a spring operating mechanism for circuit breakers.
  • the operating mechanism used in the general circuit breaker has some unresolved problems.
  • the mechanical life is only 2000 times, which cannot meet the M2 requirement of 10000 times. Therefore, a new type of spring operating mechanism is needed to replace the existing mechanism to increase the service life. Meet M2 requirements, stable quality, reduced cost, and high reliability;
  • the existing problems in the operating mechanism of the circuit breaker are: the energy storage is not in place, which may easily lead to refusal; the counter does not operate, which may cause counting errors; the loose indicator plate may cause inaccurate indication; Manual energy storage has the risk of reverse hitting; the break of the reset spring of the opening half shaft can easily lead to the situation of opening and closing.
  • the technical problem to be solved by the present invention is to provide a spring operating mechanism for a circuit breaker with stable quality, reduced cost and high reliability.
  • the technical solution of the present invention is: a spring operating mechanism for a circuit breaker, and its innovation lies in:
  • An energy storage module includes a motor, a clutch gear, a large gear, an energy storage shaft, an energy storage chain, and an energy storage spring; the output end of the motor is connected to the clutch gear to drive the clutch gear to rotate;
  • the gear and the clutch gear mesh with gear teeth;
  • the large gear and the energy storage shaft are arranged coaxially, one end of the energy storage chain is connected to the large gear, and the other end of the energy storage chain is connected to the energy storage spring;
  • a cam is coaxially arranged on the big gear; a roller that matches with the end of a closing lever is arranged on the big gear and the closing lever is controlled by a closing electromagnet.
  • the big gear is also provided with a clutch Floating teeth matched with gears; the closing lever, roller, and closing electromagnet form a closing and tripping module;
  • An operating module includes opening spring, closing electromagnet, opening electromagnet, opening chain, closing lever, four-link, output shaft, output arm, brake lever, one stage Opening lever, secondary opening lever, interlocking plate and buffer; one end of the opening chain is connected to the opening spring, and the other end of the opening chain is connected to the output arm; the closing The electromagnet controls the closing lever, and the opening electromagnet controls the secondary opening lever; the right side of the closing lever is provided with an interlocking plate driven by a four-link; one end of the four-link is connected to the output shaft , The other end of the four-link is connected to the interlocking plate; one end of the output crank arm is connected to the output shaft, the other end of the output crank arm is connected to the output end of the buffer; one end of the brake lever is connected On the output arm, the other end of the brake lever is in contact with the primary opening lever.
  • a driven roller matched with the cam is provided on the output crank arm.
  • the motor rotates after receiving the energy storage signal
  • the clutch gear drives the large gear and the energy storage shaft to rotate clockwise together
  • the cam connected to the energy storage shaft and the roller on the large gear also rotate clockwise
  • the large gear While rotating the energy storage spring is stored through the energy storage chain; when the center line of the energy storage chain passes through the center of the energy storage shaft, that is, the dead center position, the energy storage spring will generate a clockwise torque on the large gear; Accelerate the rotation until the roller on the big gear is just buckled on the top of the closing lever; when the closing electromagnet is not operating, the closing lever will always be in the buckled state, so the stored energy spring also remains compressed , That is, reach the energy storage position, at this time the driven roller on the output arm is exactly at the base circle of the cam.
  • the closing electromagnet is excited to push the closing lever to move clockwise, so that the closing lever is disconnected from the buckle with the roller.
  • the large gear acts as the energy storage spring
  • the downward movement is clockwise, and the cam is driven by the energy storage shaft to move clockwise, so that the cam contacts the driven roller to produce a counterclockwise movement force on the output arm, and the output arm passes through the counterclockwise movement during the counterclockwise movement.
  • the brake chain stores the energy of the opening spring and drives the output shaft to move counterclockwise together to drive the circuit breaker connected to the output arm to close, and it also drives the four-link action to drive the interlocking plate to move counterclockwise to interlock.
  • One side of the plate touches the closing lever, and generates a counterclockwise rotation force on the closing lever to accelerate its reset; the brake lever on the output arm swings to achieve braking with the first opening lever
  • the roller is buckled so that the opening spring remains in the compressed and stored energy state while generating a clockwise force on the output shaft.
  • the circuit breaker remains in the closed state. During the closing process, the other end of the output arm will buffer the The piston stretches upward.
  • the opening electromagnet is excited to push the secondary opening lever to move clockwise to disengage from the buckle with the opening roller at the end of the primary opening lever, so that the primary opening lever moves clockwise to disengage from the
  • the brake lever is buckled.
  • the output arm and output shaft rotate clockwise together under the pulling force of the opening spring to drive the one connected to the output shaft.
  • the circuit breaker performs an opening action, and the output arm returns to the initial state, that is, the driven roller on the output arm is close to the base circle of the cam when the energy is stored.
  • a manual opening device is arranged below the secondary opening lever, and the manual opening device includes a paddle, a push rod, a rotating shaft, a return spring, a handle, and a limit pin; the opening rotating shaft is made by rotating the handle Rotate clockwise to make the manual opening push rod exert a force on the opening paddles, prompting the secondary opening lever to rotate counterclockwise to realize the opening action.
  • the pin prevents excessive force during manual opening.
  • the handle is reset by a reset spring connected to the reset pin, so that the handle can be quickly reset after manual opening.
  • the stored energy can avoid the dead center position during the energy storage process, avoiding the situation that the energy storage is not in place; the structure of the interlocking plate is adopted in the closing, which can accelerate the rapid reset of the closing lever and improve the closing Gate efficiency:
  • the structure of the invention has stable quality, low cost, high reliability, and is suitable for popularization.
  • Fig. 1 is a three-dimensional structure diagram of a spring operating mechanism for a circuit breaker of the present invention.
  • Fig. 2 is a partial three-dimensional structure diagram of a spring operating mechanism for a circuit breaker of the present invention.
  • Figure 3 is a partial structural diagram of a spring operating mechanism for a circuit breaker of the present invention.
  • Figure 4 is a partial view of the opening part of a spring operating mechanism for a circuit breaker of the present invention.
  • Fig. 5 is a partial state diagram of a spring operating mechanism for a circuit breaker according to the present invention at a stored energy position.
  • Figure 6 is a state diagram of the closing position of a spring operating mechanism for a circuit breaker of the present invention.
  • Figure 7 is a state diagram of the opening position of a spring operating mechanism for a circuit breaker of the present invention.
  • An energy storage module 1 the energy storage module includes a motor 11, a clutch gear 12, a large gear 13, an energy storage shaft 14, an energy storage chain 15 and an energy storage spring 16; the output end of the motor 11 is connected to the clutch gear 12
  • the upper drive clutch gear 12 rotates; the large gear 13 meshes with the clutch gear 12 through gear teeth; the large gear 13 and the energy storage shaft 14 are arranged coaxially, and one end of the energy storage chain 15 is connected to the large gear 13, The other end of the energy storage chain 15 is connected to the energy storage spring 16;
  • the large gear 13 is provided with a cam 17 coaxially;
  • the large gear 13 is provided with a roller 18 that cooperates with the end of a closing lever 25 And the closing lever 25 is controlled by a closing electromagnet 22,
  • the large gear 13 is also provided with a floating tooth 19 that cooperates with the clutch gear 12; the closing lever 25, the roller 18, and the closing electromagnet 22 form Close and trip module.
  • An operating module 2 includes an opening spring 21, a closing electromagnet 22, an opening electromagnet 23, an opening chain 24, a closing lever 25, a four-bar 26, an output shaft 27, an output
  • An interlocking plate 203 driven by a four-link 26 is provided on the side; one end of the four-link 26 is connected with the output shaft 27, and the other end of the four-link 26 is connected with the interlocking plate 203; One end is connected to the output shaft 27, and the other end of the output crank arm 28 is connected to the output end of the buffer 204; one end of the brake lever 29 is connected to the output crank arm 28.
  • the closing position
  • a driven roller 171 matched with the cam 17 is provided on the output arm 28.
  • the working principle of the present invention when the energy storage is performed: the motor 11 rotates after receiving the energy storage signal, and the large gear 13 and the energy storage shaft 14 are driven to rotate clockwise through the clutch gear 12; the cam 17 connected with the energy storage shaft 14 and The roller 18 on the big gear 13 also rotates clockwise; while the big gear 13 rotates, the energy storage spring 16 is stored through the energy storage chain 15; when the center line of the energy storage chain 15 passes the center of the energy storage shaft 14, the dead center After the position, the energy storage spring 16 will generate a clockwise torque on the large gear 13; the large gear 13 will accelerate to rotate until the roller 18 on the large gear 13 is just buckled on the top of the closing lever 25; in the closing electromagnet When 22 is not in motion, the closing lever 25 will always be in the buckled state, so the stored energy spring 16 will remain compressed, that is, reach the stored energy position. At this time, the driven roller on the output arm 28 is exactly at the cam Near the base circle of 17, as shown in Figure 5.
  • the mechanism can perform closing operations, as follows:
  • the closing electromagnet 22 is excited to push the closing lever 25 to move clockwise, so that the closing lever 25 is disconnected from the buckle with the roller 18.
  • the large gear 13 is in the stored energy spring. It moves clockwise under the action of 16, and drives the cam 17 to move clockwise through the energy storage shaft 14, so that the cam 17 contacts the driven roller to generate a counterclockwise movement force on the output arm 28, and the output arm 28
  • the opening spring 21 is stored by the opening chain 24, and the output shaft 27 is driven to move counterclockwise together, driving the circuit breaker connected to the output shaft 27 to close, and at the same time driving the four-link 26
  • the action drives the interlocking plate 203 to move counterclockwise, and one side of the interlocking plate 203 touches the closing lever 25, which generates a counterclockwise rotation force on the closing lever 25 to accelerate its reset; the output arm 28
  • the upper brake lever 29 swings to realize the buckle connection with the brake roller of the first-level opening lever 201, so that the opening
  • the closing lever 25 After reaching the closing state, the closing lever 25 is reset and the motor 11 is automatically started to make the energy storage spring 16 enter the stored energy state again for the next closing action.
  • the mechanism can start opening action, as follows:
  • the opening electromagnet 23 is excited and pushes the secondary opening lever 202 to move clockwise to disengage from the buckle with the opening roller at the end of the primary opening lever 201, so that the primary opening lever 201 moves clockwise to separate from the control
  • the output arm 28 and the output shaft 27 rotate clockwise together under the pulling force of the opening spring 21 to drive
  • the circuit breaker connected to the output shaft 27 performs the opening action, and the output arm 28 returns to the initial state, that is, the driven roller on the output arm 28 is close to the base circle of the cam 17 when the energy is stored, and the opening position is as follows Shown in Figure 7.
  • a manual opening device 3 is arranged below the secondary opening lever 202, as shown in FIG. 4:
  • the manual opening device 3 includes a paddle 31, a push rod 32, a rotating shaft 33, a return spring 34, a handle 35 and a limit stop. Pin 36; the opening shaft 33 is rotated clockwise by rotating the handle 35, so that the manual opening push rod 32 exerts a force on the opening paddle 31, prompting the secondary opening lever 202 to rotate counterclockwise to realize the opening action ,
  • the upper and lower sides of the handle 35 are provided with limit pins 36 for limiting the rotation angle of the handle 35 to prevent excessive force during manual opening.
  • the handle 35 is reset by the reset spring 34 connected to the reset pin 36, so that the handle after the manual opening is completed 35 can be quickly reset.

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Abstract

一种断路器用弹簧操动机构,包括储能模块和合闸、分闸模块;储能过程中储能到位能够避开死点的位置,避免了储能不到位的情况;合闸中采用联锁板(203)的结构,能够加速合闸杠杆(25)的快速复位,提升合闸效率;通过采用手动分闸和分闸电磁铁(23)进行分闸,避免在分闸失灵的情况下导致无法分闸的情况;该种断路器用弹簧操动机构结构质量稳定,成本降低,可靠性高,适合推广使用。

Description

一种断路器用弹簧操动机构 技术领域
本发明涉及断路器操动机构领域,尤其涉及一种断路器用弹簧操动机构。
背景技术
一般的断路器中使用的操动机构存在一些尚未解决的问题,机械寿命只有2000次,无法满足10000次M2要求,因此需要一款新型的弹簧操动机构,来替代现有的机构,使得寿命满足M2要求,质量稳定,成本降低,可靠性高;
现有的断路器操动机构中存在问题是:储能不到位,容易导致拒合;计数器不动作容易导致计数错误;指示牌松动容易导致指示不准确;防反转棘轮棘爪磨损严重容易导致手动储能存在反打风险;分闸半轴复位簧断裂容易导致一合就分的情况。
发明内容
本发明要解决的技术问题是提供一种质量稳定,成本降低,可靠性高的断路器用弹簧操动机构。
为解决上述技术问题,本发明的技术方案为:一种断路器用弹簧操动机构,其创新点在于:包括
一储能模块;所述储能模块包括电机、离合器齿轮、大齿轮、储能轴、储能链条和储能弹簧;所述电机的输出端连接在离合器齿轮上驱动离合器齿轮旋转;所述大齿轮与离合器齿轮通过轮齿啮合;所述 大齿轮与储能轴同轴设置,所述储能链条的一端连接在大齿轮上,所述储能链条的另一端连接在储能弹簧上;所述大齿轮上同轴设置有一凸轮;所述大齿轮上设置有与一合闸杠杆端部配合的滚轮且该合闸杠杆通过一合闸电磁铁控制,所述大齿轮上还设置有一与离合器齿轮配合的浮动齿;所述合闸杠杆、滚轮、合闸电磁铁形成合闸脱扣模块;
一操动模块;所述操动模块包括分闸弹簧、合闸电磁铁、分闸电磁铁、分闸链条、合闸杠杆、四连杆、输出轴、输出拐臂、制动杠杆、一级分闸杠杆、二级分闸杠杆、联锁板和缓冲器;所述分闸链条的一端连接在分闸弹簧上,所述分闸链条的另一端连接在输出拐臂上;所述合闸电磁铁控制合闸杠杆,所述分闸电磁铁控制二级分闸杠杆;所述合闸杠杆右侧设置有由四连杆驱动的联锁板;所述四连杆的一端与输出轴相连,四连杆的另一端与联锁板相连;所述输出拐臂的一端与输出轴相连,所述输出拐臂的另一端连接在缓冲器的输出端上;所述制动杠杆的一端连接输出拐臂上,制动杠杆的另一端与一级分闸杠杆接触配合。
进一步的,所述输出拐臂上设置有与凸轮配合的从动滚轮。
进一步的,所述电机收到储能信号后转动,通过离合器齿轮带动大齿轮和储能轴一同顺时针转动;与储能轴连接的凸轮和大齿轮上的滚轮也一同顺时针转动;大齿轮转动的同时,通过储能链条对储能弹簧储能;当储能链条的中心线过储能轴的圆心即死点位置后,储能弹簧将对大齿轮产生一个顺时针的力矩;大齿轮将加速转动,直到大齿轮上的滚轮正好扣接在合闸杠杆的顶部;在合闸电磁铁未动作的情况 下,合闸杠杆将一直处于扣接状态,所以储能弹簧也保持压缩状态不变,即到达储能位置,此时输出拐臂上的从动滚轮正好位于凸轮的基圆处。
进一步的,所述合闸电磁铁励磁,推动合闸杠杆做顺时针运动,使得合闸杠杆脱离与滚轮的扣接,滚轮脱离了合闸杠杆的扣接后,大齿轮在储能弹簧的作用下作顺时针运动,并通过储能轴带动凸轮随之做顺时针运动,使得凸轮接触到从动滚轮对输出拐臂产生一个逆时针运动的力,输出拐臂在逆时针运动过程中通过分闸链条对分闸弹簧进行储能,并带动输出轴一同逆时针运动,驱动与输出拐臂相连的断路器进行合闸,同时还带动四连杆动作驱动联锁板作逆时针运动,联锁板的一侧触碰到合闸杠杆,对合闸杠杆产生一个使其逆时针转动的力加快其复位;所述输出拐臂上的制动杠杆摆动,实现与一级分闸杠杆的制动滚轮扣接,使得分闸弹簧保持在压缩储能状态同时又能对输出轴产生一个顺时针的力,断路器保持在合闸状态,在合闸过程中,输出拐臂的另一端将缓冲器的活塞向上拉伸。
进一步的,所述分闸电磁铁励磁,推动二级分闸杠杆做顺时针运动脱离与一级分闸杠杆端部的分闸滚轮的扣接,使得一级分闸杠杆做顺时针运动脱离与制动杠杆的扣接,制动杠杆失去一级分闸杠杆对其的扣接后,使得输出拐臂和输出轴在分闸弹簧的拉力作用下一同做顺时针转动,驱动与输出轴相连的断路器进行分闸动作,输出拐臂回到初始状态,即输出拐臂上的从动滚轮靠近已储能状态时凸轮的基圆处。
进一步的,所述二级分闸杠杆的下方设置有一手动分闸装置,所述手动分闸装置包括拨片、推杆、转轴、复位弹簧、手柄和限位销;通过旋转手柄使得分闸转轴做顺时针转动,使得手动分闸推杆对分闸拨片产生作用力,促使二级分闸杠杆做逆时针转动,实现分闸动作,在手柄上下侧设有用于限制手柄转动角度的限位销,防止手动分闸时用力过度,手柄通过复位销相连的复位弹簧实现复位,使得完成手动分闸后的手柄能够快速复位。
本发明的优点在于:
1)本发明中储能过程中储能到位能够避开死点的位置,避免了储能不到位的情况;合闸中采用联锁板的结构,能够加速合闸杠杆的快速复位,提升合闸效率;通过采用手动分闸,避免在分闸电磁铁失灵的情况下导致无法分闸的情况;本发明的结构质量稳定,成本降低,可靠性高,适合推广使用。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1为本发明的一种断路器用弹簧操动机构的立体结构图。
图2为本发明的一种断路器用弹簧操动机构的局部立体结构图。
图3为本发明的一种断路器用弹簧操动机构的局部结构示意图。
图4为本发明的一种断路器用弹簧操动机构的分闸部分局部图。
图5为本发明的一种断路器用弹簧操动机构的储能位置时局部状态图。
图6为本发明的一种断路器用弹簧操动机构的合闸到位位置状 态图。
图7为本发明的一种断路器用弹簧操动机构的分闸到位位置状态图。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明,但并不因此将本发明限制在所述的实施例范围之中。
如图1至图7所示的一种断路器用弹簧操动机构,包括
一储能模块1;所述储能模块包括电机11、离合器齿轮12、大齿轮13、储能轴14、储能链条15和储能弹簧16;所述电机11的输出端连接在离合器齿轮12上驱动离合器齿轮12旋转;所述大齿轮13与离合器齿轮12通过轮齿啮合;所述大齿轮13与储能轴14同轴设置,所述储能链条15的一端连接在大齿轮13上,所述储能链条15的另一端连接在储能弹簧16上;所述大齿轮13上同轴设置有一凸轮17;所述大齿轮13上设置有与一合闸杠杆25端部配合的滚轮18且该合闸杠杆25通过一合闸电磁铁22控制,所述大齿轮13上还设置有一与离合器齿轮12配合的浮动齿19;所述合闸杠杆25、滚轮18、合闸电磁铁22形成合闸脱扣模块。
一操动模块2;所述操动模块2包括分闸弹簧21、合闸电磁铁22、分闸电磁铁23、分闸链条24、合闸杠杆25、四连杆26、输出轴27、输出拐臂28、制动杠杆29、一级分闸杠杆201、二级分闸杠杆202、联锁板203和缓冲器204;所述分闸链条24的一端连接在分闸弹簧21上,所述分闸链条24的另一端连接在输出拐臂28上;所述 合闸电磁铁22控制合闸杠杆25,所述分闸电磁铁23控制二级分闸杠杆202;所述合闸杠杆25右侧设置有由四连杆26驱动的联锁板203;所述四连杆26的一端与输出轴27相连,四连杆26的另一端与联锁板203相连;所述输出拐臂28的一端与输出轴27相连,所述输出拐臂28的另一端连接在缓冲器204的输出端上;所述制动杠杆29的一端连接输出拐臂28上,在合闸位置时,制动杠杆29的另一端与一级分闸杠杆201接触配合。
输出拐臂28上设置有与凸轮17配合的从动滚轮171。
本发明的工作原理:当进行储能时:电机11收到储能信号后转动,通过离合器齿轮12带动大齿轮13和储能轴14一同顺时针转动;与储能轴14连接的凸轮17和大齿轮13上的滚轮18也一同顺时针转动;大齿轮13转动的同时,通过储能链条15对储能弹簧16储能;当储能链条15的中心线过储能轴14的圆心即死点位置后,储能弹簧16将对大齿轮13产生一个顺时针的力矩;大齿轮13将加速转动,直到大齿轮13上的滚轮18正好扣接在合闸杠杆25的顶部;在合闸电磁铁22未动作的情况下,合闸杠杆25将一直处于扣接状态,所以储能弹簧16也保持压缩状态不变,即到达储能位置,此时输出拐臂28上的从动滚轮正好位于凸轮17的基圆附近,如图5所示。
保持已储能状态后,机构可进行合闸操作,具体如下:
合闸电磁铁22励磁,推动合闸杠杆25做顺时针运动,使得合闸杠杆25脱离与滚轮18的扣接,滚轮18脱离了合闸杠杆25的扣接后,大齿轮13在储能弹簧16的作用下作顺时针运动,并通过储能轴14 带动凸轮17随之做顺时针运动,使得凸轮17接触到从动滚轮对输出拐臂28产生一个逆时针运动的力,输出拐臂28在逆时针运动过程中通过分闸链条24对分闸弹簧21进行储能,并带动输出轴27一同逆时针运动,驱动与输出轴27相连的断路器进行合闸,同时还带动四连杆26动作驱动联锁板203作逆时针运动,联锁板203的一侧触碰到合闸杠杆25,对合闸杠杆25产生一个使其逆时针转动的力加快其复位;所述输出拐臂28上的制动杠杆29摆动,实现与一级分闸杠杆201的制动滚轮扣接,使得分闸弹簧21保持在压缩储能状态同时又能对输出轴27产生一个顺时针的力,断路器保持在合闸状态,在合闸过程中,输出拐臂28的另一端将缓冲器204的活塞向上合闸到位,如图6所示。
到达合闸状态后,合闸杠杆25复位完成,电机11自动启动,使储能弹簧16再次进入已储能状态,以便进行下次合闸动作。
合闸后,机构便可进行分闸动作,具体如下:
分闸电磁铁23励磁,推动二级分闸杠杆202做顺时针运动脱离与一级分闸杠杆201端部的分闸滚轮的扣接,使得一级分闸杠杆201做顺时针运动脱离与制动杠杆29的扣接,制动杠杆29失去一级分闸杠杆201对其的扣接后,使得输出拐臂28和输出轴27在分闸弹簧21的拉力作用下一同做顺时针转动,驱动与输出轴27相连的断路器进行分闸动作,输出拐臂28回到初始状态,即输出拐臂28上的从动滚轮靠近已储能状态时凸轮17的基圆处,分闸位置状态如图7所示。
二级分闸杠杆202的下方设置有一手动分闸装置3,如图4所示: 所述手动分闸装置3包括拨片31、推杆32、转轴33、复位弹簧34、手柄35和限位销36;通过旋转手柄35使得分闸转轴33做顺时针转动,使得手动分闸推杆32对分闸拨片31产生作用力,促使二级分闸杠杆202做逆时针转动,实现分闸动作,在手柄35上下侧设有用于限制手柄35转动角度的限位销36,防止手动分闸时用力过度,手柄35通过复位销36相连的复位弹簧34实现复位,使得完成手动分闸后的手柄35能够快速复位。
本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

  1. 一种断路器用弹簧操动机构,其特征在于:包括
    一储能模块;所述储能模块包括电机、离合器齿轮、大齿轮、储能轴、储能链条和储能弹簧;所述电机的输出端连接在离合器齿轮上驱动离合器齿轮旋转;所述大齿轮与离合器齿轮通过轮齿啮合;所述大齿轮与储能轴同轴设置,所述储能链条的一端连接在大齿轮上,所述储能链条的另一端连接在储能弹簧上;所述大齿轮上同轴设置有一凸轮;所述大齿轮上设置有与一合闸杠杆端部配合的滚轮且该合闸杠杆通过一合闸电磁铁控制,所述大齿轮上还设置有一与离合器齿轮配合的浮动齿;所述合闸杠杆、滚轮、合闸电磁铁形成合闸脱扣模块;
    一操动模块;所述操动模块包括分闸弹簧、合闸电磁铁、分闸电磁铁、分闸链条、合闸杠杆、四连杆、输出轴、输出拐臂、制动杠杆、一级分闸杠杆、二级分闸杠杆、联锁板和缓冲器;所述分闸链条的一端连接在分闸弹簧上,所述分闸链条的另一端连接在输出拐臂上;所述合闸电磁铁控制合闸杠杆,所述分闸电磁铁控制二级分闸杠杆;所述合闸杠杆右侧设置有由四连杆驱动的联锁板;所述四连杆的一端与输出轴相连,四连杆的另一端与联锁板相连;所述输出拐臂的一端与输出轴相连,所述输出拐臂的另一端连接在缓冲器的输出端上;所述制动杠杆的一端连接输出拐臂上,制动杠杆的另一端与一级分闸杠杆接触配合。
  2. 根据权利要求1所述的一种断路器用弹簧操动机构,其特征在于:所述输出拐臂上设置有与凸轮配合的从动滚轮。
  3. 根据权利要求1所述的一种断路器用弹簧操动机构,其特征在于:所述电机收到储能信号后转动,通过离合器齿轮带动大齿轮和储能轴一同顺时针转动;与储能轴连接的凸轮和大齿轮上的滚轮也一同顺时针转动;大齿轮转动的同时,通过储能链条对储能弹簧储能;当储能链条的中心线过储能轴的圆心即死点位置后,储能弹簧将对大齿轮产生一个顺时针的力矩;大齿轮将加速转动,直到大齿轮上的滚轮正好扣接在合闸杠杆的顶部;在合闸电磁铁未动作的情况下,合闸杠杆将一直处于扣接状态,所以储能弹簧也保持压缩状态不变,即到达储能位置,此时输出拐臂上的从动滚轮正好位于凸轮的基圆处。
  4. 根据权利要求1所述的一种断路器用弹簧操动机构,其特征在于:所述合闸电磁铁励磁,推动合闸杠杆做顺时针运动,使得合闸杠杆脱离与滚轮的扣接,滚轮脱离了合闸杠杆的扣接后,大齿轮在储能弹簧的作用下作顺时针运动,并通过储能轴带动凸轮随之做顺时针运动,使得凸轮接触到从动滚轮对输出拐臂产生一个逆时针运动的力,输出拐臂在逆时针运动过程中通过分闸链条对分闸弹簧进行储能,并带动输出轴一同逆时针运动,驱动与输出拐臂相连的断路器进行合闸,同时还带动四连杆动作驱动联锁板作逆时针运动,联锁板的一侧触碰到合闸杠杆,对合闸杠杆产生一个使其逆时针转动的力加快其复位;所述输出拐臂上的制动杠杆摆动,实现与一级分闸杠杆的制动滚轮扣接,使得分闸弹簧保持在压缩储能状态同时又能对输出轴产生一个顺时针的力,断路器保持在合闸状态,在合闸过程中,输出拐臂的另一端将缓冲器的活塞向上拉伸。
  5. 根据权利要求1所述的一种断路器用弹簧操动机构,其特征在于:所述分闸电磁铁励磁,推动二级分闸杠杆做顺时针运动脱离与一级分闸杠杆端部的分闸滚轮的扣接,使得一级分闸杠杆做顺时针运动脱离与制动杠杆的扣接,制动杠杆失去一级分闸杠杆对其的扣接后,使得输出拐臂和输出轴在分闸弹簧的拉力作用下一同做顺时针转动,驱动与输出轴相连的断路器进行分闸动作,输出拐臂回到初始状态,即输出拐臂上的从动滚轮靠近已储能状态时凸轮的基圆处。
  6. 根据权利要求1所述的一种断路器用弹簧操动机构,其特征在于:所述二级分闸杠杆的下方设置有一手动分闸装置,所述手动分闸装置包括拨片、推杆、转轴、复位弹簧、手柄和限位销;通过旋转手柄使得分闸转轴做顺时针转动,使得手动分闸推杆对分闸拨片产生作用力,促使二级分闸杠杆做逆时针转动,实现分闸动作,在手柄上下侧设有用于限制手柄转动角度的限位销,防止手动分闸时用力过度,手柄通过复位销相连的复位弹簧实现复位,使得完成手动分闸后的手柄能够快速复位。
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