WO2020155317A1 - 板材及板材的制作方法 - Google Patents

板材及板材的制作方法 Download PDF

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Publication number
WO2020155317A1
WO2020155317A1 PCT/CN2019/077977 CN2019077977W WO2020155317A1 WO 2020155317 A1 WO2020155317 A1 WO 2020155317A1 CN 2019077977 W CN2019077977 W CN 2019077977W WO 2020155317 A1 WO2020155317 A1 WO 2020155317A1
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Prior art keywords
board
boards
partial
stacked
plate
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PCT/CN2019/077977
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English (en)
French (fr)
Inventor
吴赠湾
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成都汇多丽声学装饰材料有限公司
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Publication of WO2020155317A1 publication Critical patent/WO2020155317A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E04B1/61—Connections for building structures in general of slab-shaped building elements with each other
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure

Definitions

  • the present invention relates to the field of boards, in particular to a board and a method for manufacturing the board.
  • panels are used in many fields to block, for example, panels are used to block sound, water, light, etc., and panels are also used for decoration.
  • panels are also used for decoration.
  • home improvement, construction sites, etc. require a large number of panels.
  • the panels used for barriers are monolithic.
  • the area of the main barrier or decoration area is too large, a single sheet of limited size panels cannot be enough to block or decorate the area, and multiple panels need to be spliced to form a whole A new plate.
  • the spliced board is mainly composed of multiple boards stacked neatly to increase the thickness of the overall board to enhance the effectiveness of the overall board (barrier, decorative effect, strength, etc.), and then the neatly stacked overall board is edge-to-edge Ground splicing to obtain a sufficiently large integral board, and at the splicing edge, the barrier performance and/or strength of the integral board bonded by the adhesive is poor.
  • the purpose of the present invention is to provide a board and a method for manufacturing the board, which aims to improve the above-mentioned shortcomings in the prior art.
  • an embodiment of the present invention provides a board, including: at least two sets of partial boards;
  • Each group of partial boards includes at least two boards, and the at least two boards are staggered and stacked;
  • the at least two boards of the at least two groups of partial boards are stacked in a staggered manner, so that the at least two groups of partial boards form a whole board with an area larger than the partial boards.
  • the at least two boards stacked staggeredly are fixed by the fixing member.
  • the at least two sets of partial plates include at least a first partial plate and a second partial plate;
  • the first partial board includes at least a first board and a second board; the second partial board at least includes a third board and a fourth board;
  • the first board and the second board are stacked in a staggered manner; the third board and the fourth board are stacked in a staggered manner;
  • the first board and the fourth board are stacked in a staggered manner
  • edges of the first board and the third board are neatly spliced; the edges of the second board and the fourth board are neatly spliced;
  • the fixing member is arranged on the first board and the fourth board.
  • a functional material is arranged between the at least two boards, and the functional material is used to enhance the barrier performance and strength of the board.
  • a functional material is provided between the first board and the second board; a functional material is provided between the third board and the fourth board;
  • a functional material is arranged between the first board and the fourth board.
  • the functional material includes at least one of a damping material, a heat insulating material, a heat conductive material, a viscous material, a light absorbing material, a friction material, and a waterproof material.
  • the first board and the second board are fixed by the fixing member; the third board and the fourth board are fixed by the fixing member.
  • the shape of the board is rectangular.
  • the fixing member is a screw.
  • an embodiment of the present invention provides a method for manufacturing a board, the board includes: at least two sets of partial boards, each group of partial boards includes at least two boards; the method includes:
  • the at least two boards of each group of partial boards are staggered and stacked;
  • the at least two boards of the at least two groups of partial boards are stacked in a staggered manner, and a fixing member is arranged at the stack of the boards of the at least two groups of partial boards, so that the at least two groups of partial boards form one An overall sheet with a sheet area larger than the partial sheet.
  • the present invention has the following beneficial effects:
  • the embodiment of the present invention provides a plate and a method for manufacturing the plate.
  • the plate includes: at least two sets of partial plates, each set of partial plates includes at least two plates, and at least two plates are staggered and stacked;
  • the two boards are stacked in a staggered manner, so that at least two sets of partial boards form a whole board with an area larger than the partial boards.
  • At least two boards of each group of partial boards are stacked in a staggered manner, and at least two boards of at least two groups of partial boards are stacked in a staggered manner, so that at least two groups of partial boards pass through the gap between the two groups of partial boards along a straight line, which increases penetration Or the difficulty of passing through the overall board, thereby improving the barrier performance of the overall board; at the same time, at least two boards of at least two sets of partial boards are stacked staggered, increasing the contact area between at least two boards of at least two groups of local boards Therefore, the friction force between the at least two plates of the at least two sets of partial plates is increased, the stability of the overall plate is enhanced, and the strength of the stability of the overall plate is enhanced.
  • the technical problems of poor barrier performance and/or low strength of the overall board in the prior art are solved, and the technical effect of further improving the barrier performance of the overall board and enhancing the strength of the overall board is achieved.
  • Fig. 1 shows a schematic structural view of a sheet material provided by an embodiment of the present invention from one perspective.
  • Fig. 2 shows a schematic cross-sectional view of a plate provided by an embodiment of the present invention.
  • Fig. 3 shows a structural schematic diagram of a sheet material provided by an embodiment of the present invention from one perspective.
  • Fig. 4 shows a schematic cross-sectional view of another sheet material provided by an embodiment of the present invention.
  • Fig. 5 shows a schematic cross-sectional view of another sheet material provided by an embodiment of the present invention.
  • FIG. 6 shows a schematic structural view of another sheet material provided by an embodiment of the present invention from one perspective.
  • FIG. 7 shows a schematic structural view of another sheet material provided by an embodiment of the present invention from one perspective.
  • Fig. 8 shows a schematic cross-sectional view of another sheet material provided by an embodiment of the present invention.
  • Icon 100-plate; 110-first partial plate; 111-first plate; 112-second plate; 113-fifth plate; 120-second partial plate; 121-third plate; 122-fourth plate; 123-sixth board; 130-fixed parts; 140-functional materials.
  • multiple boards are used for neat stacking to increase the thickness of the overall board to enhance the barrier effect and increase the strength of the board, and only add a barrier effect between the boards.
  • And/or sealing materials to achieve better barrier effect or sealing such as damping materials to achieve barriers to sound, water, light, ultrasonic waves, etc.
  • a thicker board is formed by stacking multiple boards in a mold with grooves, and bonding between the connecting seams of each board to make Multiple boards are glued together.
  • multiple molds are used for splicing, and the molds are bonded by a binder.
  • the binder may have low environmental performance, and the binder may pollute the environment or secondary pollution. Therefore, the board bonded by the binder is not suitable for scenes with high environmental protection requirements, such as home decoration scenes.
  • the size of the mold is limited. If you need to obtain a thick enough plate, you need to make a mold with a deep enough groove. However, the production of the mold is not easy. Therefore, the production efficiency of this type of plate is low and cannot be widely used in all aspects. .
  • the embodiment of the present invention provides a board and a method for manufacturing the board to solve the technical problems of poor barrier performance and/or low strength of the overall board in the prior art.
  • FIGS. 1 and 2 show that an embodiment of the present invention provides a board 100.
  • the board 100 includes at least two sets of partial boards.
  • Each group of partial boards includes at least two boards, and at least two boards are staggered and stacked.
  • At least two boards of the at least two groups of partial boards are stacked in a staggered manner, so that the at least two groups of partial boards form an integral board 100 with an area larger than the partial boards.
  • the functional materials of at least two board products stacked in a staggered way can meet the product use without the need for fixing parts by itself when combined, that is, at least two board products stacked in a staggered way need no fixing parts.
  • At least two boards of each group of partial boards are stacked in a staggered manner, and at least two boards of at least two groups of partial boards are stacked in a staggered manner, so that the line between the at least two groups of partial boards passes through the line between the two groups of partial boards
  • the gap increases the difficulty of penetrating or passing through the overall plate 100, thereby improving the barrier performance of the overall plate 100; at the same time, at least two of the at least two sets of partial plates are stacked staggered, increasing at least two of the at least two sets of partial plates.
  • the contact area between the plates further increases the friction between the at least two plates of the at least two sets of partial plates, enhances the stability of the overall plate 100, and enhances the strength of the stability of the overall plate 100.
  • the technical problems of poor barrier performance and/or low strength of the overall panel 100 in the prior art are solved, and the technical effect of further improving the barrier performance of the overall panel 100 and enhancing the strength of the overall panel 100 is achieved.
  • fixing members are arranged at the stack of the boards of at least two sets of partial boards, specifically: at least two boards stacked staggeredly are fixed by fixing members.
  • the position between the at least two boards in the overall board 100 is fixed, the strength of the overall board 100 is enhanced, and the misalignment between at least two boards in the overall board 100 is avoided, so that at least two boards are connected.
  • the airtightness is poor, which reduces the barrier performance of the overall board 100.
  • At least two sets of partial plates include at least a first partial plate 110 and a second partial plate 120; the first partial plate 110 includes at least a first plate 111 and a second plate 112; and the second partial plate 120 It includes at least the third board 121 and the fourth board 122; the first board 111 and the second board 112 are stacked in a staggered manner; the third board 121 and the fourth board 122 are stacked in a staggered manner; the first board 111 and the fourth board 122 are stacked in a staggered manner; The edges of the board 111 and the third board 121 are neatly spliced; the edges of the second board 112 and the fourth board 122 are neatly spliced; the fixing member is arranged on the first board 111 and the fourth board 122.
  • each board and the board 100 are not limited.
  • the first board 111 and the second board 112 are stacked in a staggered manner
  • the third board 121 and the fourth board 122 are stacked in a staggered manner
  • the first board 111 and the fourth board 122 are stacked in a staggered manner.
  • the difficulty for sound waves, light, ultrasonic waves, and water to penetrate from one side of the overall plate 100 to the other side is increased, thereby enhancing the overall plate 100
  • the barrier effect The thickness of the overall plate 100 becomes thicker, and the barrier effect of the overall plate 100 is enhanced.
  • the first plate 111 and the fourth plate 122 are staggered and stacked between at least two sets of partial plates, which increases the contact area between the at least two sets of partial plates and increases the friction between the at least two sets of partial plates. The dislocation between at least two sets of partial plates is avoided, and the strength and barrier properties of the overall plate 100 are improved.
  • a functional material is arranged between at least two boards, and the functional material is used to enhance the barrier performance and strength of the board 100.
  • a functional material is provided between the first board 111 and the second board 112
  • a functional material is provided between the third board 121 and the fourth board 122, and the first board 111 and the fourth board 122
  • the functional material includes at least one of damping materials, heat insulating materials, thermally conductive materials, viscous materials, light-absorbing materials, friction materials, and waterproof materials, so as to at least achieve sound barrier, heat insulation, heat conduction, light absorption, dislocation, An effect in waterproofing.
  • the functional material can also be a sealing material to seal the gap between the boards.
  • the first board 111 and the second board 112 are fixed by fixing members, and the third board 121 and the fourth board 122 are fixed by fixing members. In this way, by fixing the first board 111 and the second board 112 and the third board 121 and the fourth board 122 by the fixing member, the stability of the overall board 100 can be enhanced, and the strength of the overall board 100 can be enhanced.
  • a functional material may also be provided on the side of the first board 111 and/or the second board 112 away from the functional material, as shown in FIG. 5.
  • the shape of the board may be a rectangle, an irregular quadrilateral, or an irregular polygon.
  • the fixing member may be a screw, such as a wood screw, an iron screw, etc., and the material of the screw is not limited.
  • the embodiment of the present invention does not limit the stacking direction of at least two partial plates of the monolithic board 100, and may be the stacking manner as shown in FIG. 6.
  • one end of the fixing piece penetrates one board and extends into the inside of the other board without penetrating the other board.
  • one end of the fixing member passes through the first board 111 and extends into the inside of the second board 112 without penetrating the second board 112, and one end of the fixing member passes through the third board 121 and extends into the inside of the fourth board 122. Penetrate the inside of the fourth board 122, and so on.
  • the first partial plate 110 further includes at least a fifth plate 113
  • the second partial plate 120 further includes at least a sixth plate 123.
  • the first board 111, the second board 112 and the fifth board 113 are stacked in a staggered manner
  • the third board 121, the fourth board 122 and the sixth board 123 are stacked in a staggered manner
  • the first board 111 and the fourth board 122 are stacked in a staggered manner
  • the sixth board 123 and the second board 112 are stacked in a staggered manner
  • the edges of the first board 111 and the third board 121 are neatly spliced
  • the edges of the second board 112 and the fourth board 122 are neatly spliced
  • the edges of 123 are neatly spliced;
  • the first board 111 and the fourth board 122 are provided with fixing members
  • the sixth board 123 and the second board 112 are provided with fixing members. Please refer to Fig.
  • a functional material is also provided on the side of the board that is not in contact with another board.
  • the number of boards included in the overall plate 100 is not limited, the number of the first partial plate 110 and the second partial plate 120 is not limited, and the number of the first partial plate 110 and the second partial plate 120 is not limited. quantity.
  • an embodiment of the present invention provides a board 100.
  • the board 100 includes: at least two groups of partial plates, each group of partial plates includes at least two plates, and at least two plates are staggered and stacked;
  • the two boards are stacked in a staggered manner, and fixing members are arranged at the stack of the boards of at least two groups of partial boards, so that the at least two groups of partial boards form an integral board 100 with an area larger than that of the partial boards.
  • At least two boards of each group of partial boards are stacked in a staggered manner, and at least two boards of at least two groups of partial boards are stacked in a staggered manner, so that at least two groups of partial boards pass through the gap between the two groups of partial boards along a straight line, which increases penetration Or the difficulty of passing through the overall board 100, thereby improving the barrier performance of the overall board 100; at the same time, at least two boards of at least two groups of partial boards are stacked staggered, increasing the gap between at least two boards of at least two groups of partial boards.
  • the contact area further increases the friction between the at least two plates of the at least two sets of partial plates, and enhances the stability of the overall plate 100.
  • the stack of the plates of the at least two sets of partial plates is provided with fixing members to enhance Strengthen the stability of the overall board 100.
  • the technical problems of poor barrier performance and/or low strength of the overall panel 100 in the prior art are solved, and the technical effect of further improving the barrier performance of the overall panel 100 and enhancing the strength of the overall panel 100 is achieved.
  • the use of viscous materials with low environmental performance is reduced or eliminated, and the environmental performance of the overall board 100 is improved.
  • sound insulation materials, water release materials, radiation protection materials, ultrasonic blocking materials, light blocking materials, heat insulation materials, etc. may be arranged between the two stacked plates 100 as required, so that the overall plate 100 can be Used for sound insulation, waterproofing, radiation protection, blocking ultrasound, blocking light, heat insulation, etc. Due to the above-mentioned high strength, the integral board 100 can also be used for decoration and reinforcement of building exterior walls.
  • the method includes: for each group of partial plates, at least two plates of each group of partial plates are staggered and stacked. At least two boards of at least two groups of partial boards are stacked in staggered fashion, and fixing members are arranged at the stacking of the boards of at least two groups of partial boards, so that at least two groups of partial boards form an integral board with an area larger than the partial boards 100.
  • the sheets are stitched together, and so on, until the thickness of the overall sheet 100 reaches the set value.
  • the two boards when two boards are laid on the functional material, the two boards are staggered and stacked with the two boards on the side away from the two boards with the functional material.
  • At least two boards of each group of partial boards are stacked in a staggered manner, and at least two boards of at least two groups of partial boards are stacked in a staggered manner, so that the line between the at least two groups of partial boards passes through the line between the two groups of partial boards.
  • the gap increases the difficulty of penetrating or passing through the overall plate 100, thereby improving the barrier performance of the overall plate 100; at the same time, at least two of the at least two sets of partial plates are stacked staggered, increasing at least two of the at least two sets of partial plates.
  • the contact area between the plates increases the friction between the at least two plates of the at least two sets of partial plates, and enhances the stability of the overall plate 100, plus the stacking of the plates of the at least two sets of partial plates
  • the technical problems of poor barrier performance and/or low strength of the overall panel 100 in the prior art are solved, and the technical effect of further improving the barrier performance of the overall panel 100 and enhancing the strength of the overall panel 100 is achieved.
  • modules or units or components in the embodiments can be combined into one module or unit or component, and in addition, they can be divided into multiple sub-modules or sub-units or sub-components. Except that at least some of such features and/or processes or units are mutually exclusive, any combination can be used to compare all features disclosed in this specification (including the accompanying claims, abstract and drawings) and any method or methods disclosed in this manner or All the processes or units of the equipment are combined. Unless expressly stated otherwise, each feature disclosed in this specification (including the accompanying claims, abstract and drawings) may be replaced by an alternative feature providing the same, equivalent or similar purpose.

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Abstract

一种板材（100）及其制作方法，其中板材（100）包括至少两组局部板（110、120），每组局部板（110、120）包括至少两张板子（111、112、121、122），至少两张板子（111、112、121、122）错落堆叠，以使至少两组局部板（110、120）形成一张面积大于局部板（110、120）的整体板材（100）。该板材（100）阻隔性能好、强度高。

Description

板材及板材的制作方法 技术领域
本发明涉及板材领域，具体而言，涉及一种板材及板材的制作方法。
背景技术
现今，诸多领域用到板材来进行阻隔，例如，用板材阻隔声音、水、光线等，还用板材进行装饰，例如家装、工地等都需要大量的板材。目前，用于阻隔的板材是整片式的，当主要阻隔或者装饰的区域的面积过大时，单张限定尺寸的板材不能足以阻隔或装饰该区域，需要多张板材进行拼接以形成一整块新的板材。
现有技术中，拼接的板材主要是由多张板材整齐堆叠以加厚整体板材的厚度而增强整体板材的功效(阻隔、装饰效果、强度等)，然后将整齐堆叠的整体板材按照边缘对边缘地拼接以获得足够大的整体板材，在拼接边缘处，通过粘结料粘接，通过粘结料粘结的整体板材的阻隔性能差和\或强度低。
发明内容
本发明的目的在于提供一种板材及板材的制作方法，其旨在改善现有技术中存在的上述不足。
第一方面，本发明实施例提供了一种板材，包括：至少两组局部板；
每组局部板包括至少两张板子，所述至少两张板子错落堆叠；
所述至少两组局部板的所述至少两张板子错落堆叠，以使所述至少两组局部板形成一张面积大于所述局部板的整体板材。
可选的，错落堆叠的所述至少两张板子之间通过所述固定件固定。
可选的，所述至少两组局部板至少包括第一局部板和第二局部板；
所述第一局部板至少包括第一板子和第二板子；所述第二局部板至少包括第三板子和第四板子；
所述第一板子和所述第二板子错落堆叠；所述第三板子和所述第四板子错落堆叠；
所述第一板子和所述第四板子错落堆叠；
所述第一板子和所述第三板子的边缘整齐拼接；所述第二板子和所述第四板子的边缘整齐拼接；
所述固定件设置于所述第一板子和所述第四板子上。
可选的，所述至少两张板子之间设有功能材料，所述功能材料用于增强板材的阻隔性能和强度。
可选的，所述第一板子和所述第二板子之间设有功能材料；所述第三板子和所述第四板子之间设有功能材料；
所述第一板子和所述第四板子之间设有功能材料。
可选的，所述功能材料至少包括阻尼材料、隔热材料、导热材料、黏性材料、吸光性材料、摩擦材料、防水材料中的一种。
可选的，所述第一板子和所述第二板子之间通过所述固定件固定；所述第三板子和所述第四板子之间通过所述固定件固定。
可选的，所述板子的形状为矩形。
可选的，所述固定件为螺钉。
第二方面，本发明实施例提供了一种板材的制作方法，所述板材包括：至少两组局部板，每组局部板包括至少两张板子；所述方法包括：
针对每组局部板，对每组局部板的所述至少两张板子进行错落堆叠；
将所述至少两组局部板的所述至少两张板子进行错落堆叠，并且在所述至少两组局部板的所述板子的堆叠处设置固定件，以使所述至少两组局部板形成一张面积大于所述局部板的整体板材。
相对现有技术，本发明具有以下有益效果：
本发明实施例提供了一种板材及板材的制作方法，所述板材包括：至少两组局部板，每组局部板包括至少两张板子，至少两张板子错落堆叠；至少两组局部板的至少两张板子错落堆叠，以使至少两组局部板形成一张面积大于局部板的整体板材。每组局部板的至少两张板子错落堆叠，至少两组局部板的至少两张板子错落堆叠，使得至少两组局部板之间的沿着直线通过两组局部板之间的缝隙，增加了渗透或者穿过整体板材的难度，进而提高了整体板材的阻隔性能；同时，至少两组局部板的至少两张板子错落堆叠，增大了至少两组局部板的至少两张板子之间的接触面积，进而增大了至少两组局部板的至少两张板子之间的摩擦力，增强了整体板材的稳定性，增强了整体板材的稳定性的强度。解决了现有技术中存在的整体板材的阻隔性能差和\或强度低的技术问题，达到了进而提高了整体板材的阻隔性能以及增强了整体板材的强度的技术效果。
本发明实施例的其他特征和优点将在随后的说明书阐述，并且，部分地从说明书中变得显而易见，或者通过实施本发明实施例了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。
图1示出了本发明实施例提供的一种板材一个视角的结构示意图。
图2示出了本发明实施例提供的一种板材的剖面示意图。
图3示出了本发明实施例提供的一种板材一个视角的结构示意图。
图4示出了本发明实施例提供的另一种板材剖面示意图。
图5示出了本发明实施例提供的另一种板材剖面示意图。
图6示出了本发明实施例提供的另一种板材一个视角的结构示意图。
图7示出了本发明实施例提供的另一种板材一个视角的结构示意图。
图8示出了本发明实施例提供的另一种板材剖面示意图。
图标：100-板材；110-第一局部板；111-第一板子；112-第二板子；113-第五板子；120-第二局部板；121-第三板子；122-第四板子；123-第六板子；130-固定件；140-功能材料。
具体实施方式
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例，然而应当理解，可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反，提供这些实施例是为了能够更透彻地理解本公开，并且能够将本公开的范围完整的传达给本领域的技术人员。
在家装领域对隔音、隔热、防水有极高的要求，在实验室或者医院放射科，对放射光线的阻隔要求也极高，在工地或家装，对板材的强度的要求也很高。现有技术中，通过采用阻隔性能极好的材料来制作阻隔板材，但是，阻隔性能极好的材料昂贵，对阻隔板材的制作工艺的要求极高，难以普及到方方面面。对于板材强度要求高的场景，也是需要采用强度高的材料制作强度高的板材，而制作工艺要求也极高，也难以普及这样高强度的板材到方方面面。
为了解决这个技术问题，现有技术中，有通过采用多张板子进行整齐堆叠，以加厚整体板材的厚度而增强阻隔效果以及提高板材的强度，并才板子之间加 上具有阻隔效果的材料和\或密封材料，以实现更好的阻隔效果或者密封，例如阻尼材料，以实现对声音、水、光、超声波等的阻隔。为了增强整体板材的强度，通过一个将多张板子堆叠设置在具有凹槽的模具内，以形成一张较厚的板材，在每张板子连接接缝之间通过粘结料粘结，以使多张板子黏连在一起。当需要大面积铺设阻隔板材时，通过多个模具进行拼接，模具之间通过粘结料粘结。进行拼接的模具之间不能避免地存在缝隙，设置在凹槽内的板子也不可避免地与模具之间存在缝隙，这些缝隙虽然可以用粘结料粘结密封，但是，粘结料的阻隔性能差、粘结强度低，进而降低通过粘结料粘结的板材的阻隔性能和\或强度。另一方面，粘结料可能环保性能低，粘结料可能对环境进行污染或者二次污染，因此通过粘结料粘结的板材不适用于对环保要求高的场景，例如家装场景。再则，模具的尺寸有限，若需要获得足够厚的板材，就需要制作凹槽足够深的模具，然而，模具的制作并不容易，因此，这种板材的生产效率低，不能普及到方方面面应用。
为此，本发明实施例提供了本发明实施例提供了一种板材及板材的制作方法，用以解决现有技术中存在的整体板材的阻隔性能差和\或强度低的技术问题。
实施例
请结合参阅图1和图2，图1和图2示出了本发明实施例提供了一种板材100，板材100包括至少两组局部板。每组局部板包括至少两张板子，至少两张板子错落堆叠。至少两组局部板的至少两张板子错落堆叠，以使至少两组局部板形成一张面积大于局部板的整体板材100。错落堆叠的至少两块板产品功能材料复合起来自身就可以不需要固定件它就满足产品使用，也就是错落堆叠的至少两张板产品自身无需固定件即可。通过采用以上方案，每组局部板的至少两张板子错落堆叠，至少两组局部板的至少两张板子错落堆叠，使得至少两组局部板之间的沿着直线通过两组局部板之间的缝隙，增加了渗透或者穿过整体板材100的难度，进而提高了整体板材100的阻隔性能；同时，至少两组局 部板的至少两张板子错落堆叠，增大了至少两组局部板的至少两张板子之间的接触面积，进而增大了至少两组局部板的至少两张板子之间的摩擦力，增强了整体板材100的稳定性，增强了整体板材100的稳定性的强度。解决了现有技术中存在的整体板材100的阻隔性能差和\或强度低的技术问题，达到了进而提高了整体板材100的阻隔性能以及增强了整体板材100的强度的技术效果。请参阅图3，至少两组局部板的板子的堆叠处设置有固定件，具体为：错落堆叠的至少两张板子之间通过固定件固定。如此，使得整体板材100中的至少两张板子之间的位置固定，增强了整体板材100的强度，同时避免了整体板材100中的至少两张板子之间产生错位，使得连接至少两张板子之间的密封性差，而降低了整体板材100的阻隔性能。
作为一种可选的实施方式，至少两组局部板至少包括第一局部板110和第二局部板120；第一局部板110至少包括第一板子111和第二板子112；第二局部板120至少包括第三板子121和第四板子122；第一板子111和第二板子112错落堆叠；第三板子121和第四板子122错落堆叠；第一板子111和第四板子122错落堆叠；第一板子111和第三板子121的边缘整齐拼接；第二板子112和第四板子122的边缘整齐拼接；固定件设置于第一板子111和第四板子122上。
在本发明实施例中，不限定每张板子的厚度、板材100。通过采用以上方案，第一板子111和第二板子112错落堆叠，第三板子121和第四板子122错落堆叠，第一板子111和第四板子122错落堆叠，使得整体板材100的局部板之间不存在直接穿透整体板材100的缝隙，第一板子111和第三板子121的边缘整齐拼接，第二板子112和第四板子122的边缘整齐拼接，整体板材100的缝隙是经过第一板子111和第三板子121的边缘，然后经过第一板子111和第四板子122之间，然后经过第二板子112和第四板子122的边缘，声波、光线等经过该缝隙时需要通过多次折射，在折射过程中，声波、光线可能会被吸收而造成能量减损，因此，加大了声波、光线、超声波、水等从整体板材100的 一面穿透到另一面的难度，进而增强了整体板材100的阻隔效果。整体板材100的厚度变厚，增强了整体板材100的阻隔效果。同时，至少两组局部板之间通过第一板子111和第四板子122错落堆叠，增大了至少两组局部板之间的接触面积，增大了至少两组局部板之间的摩擦力，避免至少两组局部板之间发生错位，提高了整体板材100的强度和阻隔性能。
为了增强整体板材100的阻隔效果和强度，至少两张板子之间设有功能材料，功能材料用于增强板材100的阻隔性能和强度。请结合参阅图4，具体的，第一板子111和第二板子112之间设有功能材料，第三板子121和第四板子122之间设有功能材料，第一板子111和第四板子122之间设有功能材料。其中，功能材料至少包括阻尼材料、隔热材料、导热材料、黏性材料、吸光性材料、摩擦材料、防水材料中的一种，以至少达到阻隔声波、隔热、导热、吸光、发生错位、防水中的一个效果。同时，功能材料还可以是密封材料，以对板子之间的缝隙进行密封。
为了增强整体板材100的强度，第一板子111和第二板子112之间通过固定件固定，第三板子121和第四板子122之间通过固定件固定。如此，通过固定件固定第一板子111和第二板子112以及第三板子121和第四板子122，可以加强整体板材100的稳定性，进而增强整体板材100的强度。
在本发明实施例中，还可以在第一板子111和\或第二板子112远离功能材料的一面设有功能材料，如图5所示。
在本发明实施例中，板子的形状可以是矩形、不规则四边形、不规则多边形。固定件可以是螺钉，例如木螺钉、铁螺钉等，不限定螺钉的材料。请参阅图6，本发明实施例对整体板材100的至少两个局部板的堆叠方向不限定，可以是如图6所示的堆叠方式。
作为一种可选的实时方案，通过固定件固定板子时，固定件的一端穿过一块板子伸入另一块板子的内部，未穿透另一块板子。例如，固定件的一端穿过第一板子111伸入第二板子112的内部，未穿透第二板子112，以及固定件的 一端穿过第三板子121伸入第四板子122的内部，未穿透第四板子122的内部，等等。
作为一种可选的实施方式，第一局部板110至少还包括第五板子113，第二局部板120至少还包括第六板子123。请参阅图7，第一板子111、第二板子112和第五板子113错落堆叠；第三板子121、第四板子122和第六板子123错落堆叠；第一板子111和第四板子122错落堆叠；第六板子123和第二板子112落错堆叠；第一板子111和第三板子121的边缘整齐拼接；第二板子112和第四板子122的边缘整齐拼接；第五板子113和第六板子123的边缘整齐拼接；第一板子111和第四板子122上设置有固定件，第六板子123和第二板子112上设置有固定件。请参阅图8，堆叠的每两张板子之间设置有功能材料。
在本发明实施例中，在必要的时候，在板子未与另一张板子接触的一面也设有功能材料。
在本发明实施例中，不限定整体板材100包括的板子的数量，不限定第一局部板110和第二局部板120的数量，不限定第一局部板110和第二局部板120中的板子的数量。
综上，本发明实施例提供的一种板材100，所述板材100包括：至少两组局部板，每组局部板包括至少两张板子，至少两张板子错落堆叠；至少两组局部板的至少两张板子错落堆叠，并且至少两组局部板的板子的堆叠处设置有固定件，以使至少两组局部板形成一张面积大于局部板的整体板材100。每组局部板的至少两张板子错落堆叠，至少两组局部板的至少两张板子错落堆叠，使得至少两组局部板之间的沿着直线通过两组局部板之间的缝隙，增加了渗透或者穿过整体板材100的难度，进而提高了整体板材100的阻隔性能；同时，至少两组局部板的至少两张板子错落堆叠，增大了至少两组局部板的至少两张板子之间的接触面积，进而增大了至少两组局部板的至少两张板子之间的摩擦力，增强了整体板材100的稳定性，加上至少两组局部板的板子的堆叠处设置有固 定件，增强了整体板材100的稳定性的强度。解决了现有技术中存在的整体板材100的阻隔性能差和\或强度低的技术问题，达到了进而提高了整体板材100的阻隔性能以及增强了整体板材100的强度的技术效果。同时，减少或者杜绝了环保性能低的粘性材料的使用，提高了整体板材100的环保性能。
在本发明实施例中，可以根据需要，设置隔音材料、放水材料、防辐射材料、阻隔超声波材料、阻隔光线材料、隔热材料等在两张堆叠的板材100之间，以使整体板材100可以用于隔音、防水、防辐射、阻隔超声波、阻隔光线、隔热等。整体板材100由于上述的具有很高的强度，还可以用于建筑外墙的装饰、加固等。
在本发明实施例中，还提供了一种上述的板材100的制作方法，方法包括：针对每组局部板，对每组局部板的至少两张板子进行错落堆叠。将至少两组局部板的至少两张板子进行错落堆叠，并且在至少两组局部板的板子的堆叠处设置固定件，以使至少两组局部板形成一张面积大于所述局部板的整体板材100。
作为一种可选的实施例，在施工现场，可以购买多张板子，然后齐缝拼接两张板子，在两张板子上铺设功能材料，然后再在功能材料上铺设两张板子，，这两张板子齐缝拼接，依次类推，直到所述的整体板材100的厚度达到设定值。
作为一种可选的实施方式，在功能材料上铺设两张板子时，这两张板子与与功能材料远离这两张板子的一面的两张板子错落堆叠。
通过采用以上方案，每组局部板的至少两张板子错落堆叠，至少两组局部板的至少两张板子错落堆叠，使得至少两组局部板之间的沿着直线通过两组局部板之间的缝隙，增加了渗透或者穿过整体板材100的难度，进而提高了整体板材100的阻隔性能；同时，至少两组局部板的至少两张板子错落堆叠，增大了至少两组局部板的至少两张板子之间的接触面积，进而增大了至少两组局部板的至少两张板子之间的摩擦力，增强了整体板材100的稳定性，加上至少两组局部板的板子的堆叠处设置有固定件，增强了整体板材100的稳定性的强度。 解决了现有技术中存在的整体板材100的阻隔性能差和\或强度低的技术问题，达到了进而提高了整体板材100的阻隔性能以及增强了整体板材100的强度的技术效果。
在此处所提供的说明书中，说明了大量具体细节。然而，能够理解，本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中，并未详细示出公知的方法、结构和技术，以便不模糊对本说明书的理解。
类似地，应当理解，为了精简本公开并帮助理解各个发明方面中的一个或多个，在上面对本发明的示例性实施例的描述中，本发明的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而，并不应将该公开的方法解释成反映如下意图：即所要求保护的本发明要求比在每个权利要求中所明确记载的特征更多的特征。更确切地说，如下面的权利要求书所反映的那样，发明方面在于少于前面公开的单个实施例的所有特征。因此，遵循具体实施方式的权利要求书由此明确地并入该具体实施方式，其中每个权利要求本身都作为本发明的单独实施例。
本领域那些技术人员可以理解，可以对实施例中的设备中的模块进行自适应性地改变并且把它们设置在与该实施例不同的一个或多个设备中。可以把实施例中的模块或单元或组件组合成一个模块或单元或组件，以及此外可以把它们分成多个子模块或子单元或子组件。除了这样的特征和/或过程或者单元中的至少一些是相互排斥之外，可以采用任何组合对本说明书(包括伴随的权利要求、摘要和附图)中公开的所有特征以及如此公开的任何方法或者设备的所有过程或单元进行组合。除非另外明确陈述，本说明书(包括伴随的权利要求、摘要和附图)中公开的每个特征可以由提供相同、等同或相似目的的替代特征来代替。
此外，本领域的技术人员能够理解，尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征，但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如，在下面的权利要求书中， 所要求保护的实施例的任意之一都可以以任意的组合方式来使用。
应该注意的是上述实施例对本发明进行说明而不是对本发明进行限制，并且本领域技术人员在不脱离所附权利要求的范围的情况下可设计出替换实施例。在权利要求中，不应将位于括号之间的任何参考符号构造成对权利要求的限制。单词“包含”不排除存在未列在权利要求中的元件或步骤。位于元件之前的单词“一”或“一个”不排除存在多个这样的元件。本发明可以借助于包括有若干不同元件的硬件以及借助于适当编程的计算机来实现。在列举了若干装置的单元权利要求中，这些装置中的若干个可以是通过同一个硬件项来具体体现。单词第一、第二、以及第三等的使用不表示任何顺序。可将这些单词解释为名称。

Claims (10)

  1. 一种板材，其特征在于，包括：至少两组局部板；
    每组局部板包括至少两张板子，所述至少两张板子错落堆叠；
    所述至少两组局部板的所述至少两张板子错落堆叠，以使所述至少两组局部板形成一张面积大于所述局部板的整体板材。
  2. 根据权利要求1所述的板材，其特征在于，错落堆叠的所述至少两张板子之间通过所述固定件固定。
  3. 根据权利要求2所述的板材，其特征在于，所述至少两组局部板至少包括第一局部板和第二局部板；
    所述第一局部板至少包括第一板子和第二板子；所述第二局部板至少包括第三板子和第四板子；
    所述第一板子和所述第二板子错落堆叠；所述第三板子和所述第四板子错落堆叠；
    所述第一板子和所述第四板子错落堆叠；
    所述第一板子和所述第三板子的边缘整齐拼接；所述第二板子和所述第四板子的边缘整齐拼接；
    所述固定件设置于所述第一板子和所述第四板子上。
  4. 根据权利要求3所述的板材，其特征在于，所述至少两张板子之间设有功能材料，所述功能材料用于增强板材的阻隔性能和强度。
  5. 根据权利要求4所述的板材，其特征在于，所述第一板子和所述第二板子之间设有功能材料；所述第三板子和所述第四板子之间设有功能材料；
    所述第一板子和所述第四板子之间设有功能材料。
  6. 根据权利要求5所述的板材，其特征在于，所述功能材料至少包括阻尼材料、隔热材料、导热材料、黏性材料、吸光性材料、摩擦材料、防水材料中的一种。
  7. 根据权利要求3-6任一项所述的板材，其特征在于，所述第一板子和所述第二板子之间通过所述固定件固定；所述第三板子和所述第四板子之间通过所述固定件固定。
  8. 根据权利要求7所述的板材，其特征在于，所述板子的形状为矩形。
  9. 根据权利要求8所述的板材，其特征在于，所述固定件为螺钉。
  10. 一种板材的制作方法，所述板材包括：至少两组局部板，每组局部板包括至少两张板子；其特征在于，所述方法包括：
    针对每组局部板，对每组局部板的所述至少两张板子进行错落堆叠；
    将所述至少两组局部板的所述至少两张板子进行错落堆叠，并且在所述至少两组局部板的所述板子的堆叠处设置固定件，以使所述至少两组局部板形成一张面积大于所述局部板的整体板材。
PCT/CN2019/077977 2019-01-29 2019-03-13 板材及板材的制作方法 WO2020155317A1 (zh)

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