WO2020151770A1 - Waste gas collection system and method for extruder, and plastic extrusion system and method - Google Patents
Waste gas collection system and method for extruder, and plastic extrusion system and method Download PDFInfo
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- WO2020151770A1 WO2020151770A1 PCT/CN2020/075753 CN2020075753W WO2020151770A1 WO 2020151770 A1 WO2020151770 A1 WO 2020151770A1 CN 2020075753 W CN2020075753 W CN 2020075753W WO 2020151770 A1 WO2020151770 A1 WO 2020151770A1
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- Prior art keywords
- water curtain
- water
- plastic
- exhaust gas
- curtain
- Prior art date
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- 239000004033 plastic Substances 0.000 title claims abstract description 133
- 229920003023 plastic Polymers 0.000 title claims abstract description 133
- 238000001125 extrusion Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000002912 waste gas Substances 0.000 title abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 272
- 239000000498 cooling water Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 238000000605 extraction Methods 0.000 claims description 44
- 238000000746 purification Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 45
- 238000011084 recovery Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
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- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000004048 modification Effects 0.000 abstract 1
- 238000012986 modification Methods 0.000 abstract 1
- 239000002351 wastewater Substances 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 description 13
- 239000012855 volatile organic compound Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
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- 239000004595 color masterbatch Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- -1 filter Chemical compound 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
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- 239000010815 organic waste Substances 0.000 description 1
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- 238000005453 pelletization Methods 0.000 description 1
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- 239000004014 plasticizer Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/345—Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/76—Venting, drying means; Degassing means
- B29C48/768—Venting, drying means; Degassing means outside the apparatus, e.g. after the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
Definitions
- the invention relates to the field of plastic preparation and extrusion and waste gas collection, in particular to a waste gas collection system and method for an extruder, and a plastic extrusion system and method.
- plastic extrusion granulation production process due to the high temperature and high pressure processing conditions, it will inevitably produce high temperature oil smoke (plasticizer), dust, very small glass fiber filaments, and high temperature cracking to produce gaseous state.
- Organic Pollutants For example, the high-temperature die and the low-temperature cooling water should not be in direct contact.
- VOC exhaust gas is mainly generated in the area before the molten plastic strip is extruded from the plastic extruder die and enters the cooling water tank. This volatile organic compound waste gas is accompanied by a large amount of foul odor. If it is not effectively recycled and treated, a large amount of unorganized exhaust gas will be generated, which will harm the health of residents and production employees in the surrounding areas.
- the commonly used waste gas collection method is: install a recovery cover at a distance above the plastic extruder head, use a negative pressure fan to extract a large amount of air from the recovery cover, and carry the volatile organic compounds generated during the pelletizing process of the plastic extruder
- the exhaust gas enters the recovery pipeline and the treatment device.
- this waste gas collection method has many shortcomings: First, in order to maintain a good view of the position of the plastic extruder head and detect abnormalities in time, the recovery cover and the plastic extruder head must be kept at a distance.
- the present invention provides an exhaust gas collection system and method for an extruder, and a plastic extrusion system and method.
- the specific technical solutions are as follows:
- An exhaust gas collection system for an extruder including:
- the water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;
- An air extraction assembly the air extraction port of the air extraction assembly is arranged in the enclosed space.
- the water curtain generating assembly includes:
- a water curtain generator configured to generate the water curtain
- the water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
- the water curtain generator includes a plurality of water curtain nozzles, which are configured to respectively form a plurality of water curtains on the periphery of the machine head, and the plurality of water curtains intersect with the machine head.
- the enclosed space is enclosed with the liquid surface of the cooling water tank.
- the water curtain generator includes an annular water spray port configured to form an annular water curtain to enclose the closed space with the liquid level of the handpiece and the cooling water tank.
- the water curtain enclosing the closed space has an inner and outer multilayer structure.
- the machine head is provided with a base, the water curtain generator is fixed on the base, and the water curtain generator is configured to be able to adjust the installation angle and the water curtain on the base Generate direction.
- a regulating valve is provided in the water supply pipeline.
- the water supply pipeline includes a water inlet main pipe, a pipeline distributor, and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or more water curtain nozzles, and the pipeline
- the distributor is arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
- it further includes a gas purification assembly configured to purify the gas extracted by the air extraction assembly.
- the inlet pressure of the water curtain generator is above 0.1 MPa
- the thickness of the water curtain is between 0.05mm-1mm;
- the pipe diameter of the suction pipe of the suction component is DN6-DN65;
- the air volume generated by the air extraction assembly is 10-300m 3 /h.
- the air extraction assembly is activated to generate a negative pressure in the enclosed space, so that the exhaust gas discharged from the handpiece is sucked from the air extraction port and then sucked away by the air extraction assembly.
- a plastic extrusion system including:
- An extrusion device configured to extrude plastic from the die of the extrusion device
- a cooling water tank is arranged under the machine head to receive and cool the plastic
- the water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;
- An air extraction assembly the air extraction port of the air extraction assembly is arranged in the enclosed space.
- the water curtain generating assembly includes:
- a water curtain generator configured to generate the water curtain
- the water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
- the water curtain generator includes a plurality of water curtain nozzles, which are configured to respectively form a plurality of water curtains on the periphery of the machine head, and the plurality of water curtains intersect with the machine head.
- the enclosed space is enclosed with the liquid surface of the cooling water tank.
- the water curtain generator includes an annular water spray port configured to form an annular water curtain to enclose the closed space with the liquid level of the handpiece and the cooling water tank.
- the water curtain enclosing the closed space has an inner and outer multilayer structure.
- the machine head is provided with a base, the water curtain generator is fixed on the base, and the water curtain generator is configured to be able to adjust the installation angle and the water curtain on the base Generate direction.
- a regulating valve is provided in the water supply pipeline.
- the water supply pipeline includes a water inlet main pipe, a pipeline distributor, and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or more water curtain nozzles, and the pipeline
- the distributor is arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
- it further includes a gas purification assembly configured to purify the gas extracted by the air extraction assembly.
- the inlet pressure of the water curtain generator is above 0.1 MPa
- the thickness of the water curtain is between 0.05mm-1mm;
- the pipe diameter of the suction pipe of the suction component is DN6-DN65.
- the air volume generated by the air extraction assembly is 10-300m 3 /h.
- the water curtain generating assembly is further configured to generate a water curtain whose water flow direction is consistent with the moving direction of the plastic from below the plastic outlet of the handpiece, so that the water curtain can be The material is cooled, and the water curtain overlaps the material to the plastic that is normally towed.
- the water curtain that cools the broken material and overlaps the broken material to the normally towed plastic has a multi-layered structure.
- a plastic extrusion system including:
- An extrusion device configured to extrude plastic from the die of the extrusion device
- a cooling water tank is arranged under the machine head to receive and cool the plastic
- the water curtain generating assembly is configured to generate a water curtain whose water flow direction is consistent with the moving direction of the plastic from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material and the water The curtain overlaps the broken material to the plastic that is normally towed.
- a plastic extrusion method uses the aforementioned plastic extrusion system to perform the following operations:
- the water curtain generating assembly is activated, and a water curtain whose water flow direction is consistent with the moving direction of the plastic is generated from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material, and the The water curtain overlaps the broken material to the plastic that is normally towed;
- the cooling water tank receives and cools the plastic below the plastic outlet.
- a closed space can be formed between the water curtain and the liquid surface of the cooling water tank.
- the closed space can flexibly seal the space between the extruder head and the cooling water tank. On the one hand, it can prevent the exhaust gas discharged from the head and The exhaust gas volatilized in the molten plastic strip diffuses into the outside air, so that all the exhaust gas can be blocked in the enclosed space.
- the air extraction port of the air extraction assembly is set above the gas discharge opening in the enclosed space. Only by starting the air extraction assembly to generate a small negative pressure and air volume, the exhaust gas in the enclosed space can be thoroughly collected to make the extracted volatile exhaust gas concentration Increase and decrease the air volume, thereby reducing the energy consumption of the air extraction components.
- the present invention can not only solve the defect of incomplete recovery of exhaust gas in the existing open type, but also can significantly reduce the power of the air extraction assembly, thereby reducing energy consumption, noise and equipment cost.
- the closed space formed by the water curtain has little impact on the production process. The operator can not only observe the state in the closed space in time, but also does not need to make major changes to the existing structure. .
- the water curtain can reduce the temperature of the volatile exhaust gas, condense some volatile substances in advance, and no longer enter the air extraction components, reducing the possibility of oil contamination on the inner wall of the pipeline, thereby reducing fire hazards.
- Figure 1 is a schematic diagram of the plastic strip preparation system in Example 1 of the present invention.
- Example 2 is a partial perspective view of the plastic strip preparation system in Example 1 of the present invention.
- Example 3 is a partial schematic diagram of the plastic strip preparation system in Example 2 of the present invention.
- Example 4 is a partial perspective view of the plastic strip preparation system when the strip is broken in Example 2 of the present invention.
- Figure 5 is a partial perspective view of the plastic strip preparation system when the break strip is overlapped with the normal plastic strip in Example 2 of the present invention.
- the expressions (such as “first”, “second”, etc.) used in the various embodiments of the present invention can modify various constituent elements in the various embodiments, but may not limit the corresponding constituent elements.
- the above expression does not limit the order and/or importance of the elements.
- the above description is only used for the purpose of distinguishing one element from other elements.
- the first user device and the second user device indicate different user devices, although both are user devices.
- the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.
- the plastic strip preparation system includes an extrusion device 1, a cooling water tank 15, a water supply pipeline, a plurality of water curtain nozzles, and air extraction Components.
- the extrusion device 1 is configured to extrude the plastic strip 4 from the plastic strip outlet of the extrusion device 1.
- the extrusion device 1 is used for mixing, melting and extruding engineering plastics, modified plastics, wood plastic materials, elastomer materials, high-filling masterbatches, color masterbatches, degradable materials, packaging materials, telecommunication cables and other materials. After compression molding, it is output from the outlet of the plastic strip.
- ZL201080071151.6 or ZL201010599578.5, etc. which will not be repeated in this embodiment.
- the cooling water tank 15 is provided below the outlet of the plastic strip to receive and cool the plastic strip 4. Specifically, the top of the cooling water tank 15 is open, and the cooling water tank 15 is provided with a traction mechanism such as a roller, and the plastic strip 4 extruded from the outlet of the plastic strip is introduced into the cooling water tank 15 to cool down.
- a traction mechanism such as a roller
- the water supply pipeline is configured to provide the water flow required by each water curtain nozzle to form the water curtain 5.
- the water supply pipeline includes a water inlet main pipe 11, a pipeline distributor 12, and a plurality of water inlet branch pipes 13, each of which is connected to one or more water curtain nozzles, and the pipeline distributor 12 It is arranged between the water inlet main pipe 11 and a plurality of water inlet branch pipes 13.
- the water flow introduced from the water inlet main pipe 11 flows into the multiple water inlet branch pipes 13 after passing through the pipeline distributor 12, and then connects the corresponding water curtain nozzles through the multiple water inlet branch pipes 13 to provide each water curtain nozzle to generate the water curtain 5 The required water flow.
- a control valve (not shown in the figure) is provided on the water inlet main pipe 11 and/or multiple water inlet branch pipes 13, so that the operator can control the on and off of the water inlet main pipe 11 or the water inlet branch pipe 13, thereby controlling all
- the start or stop of the water curtain sprinklers or part of the water curtain sprinklers, and the flow rate, quantity, angle and other parameters of the water curtain 5 can be adjusted by adjusting the opening degree of the control valve.
- the water curtain nozzles are configured to form water curtains 5 around the outlets of the plastic strips.
- This embodiment shows a preferred water curtain nozzle installation structure.
- One end of the extruding device 1 has a head 16, and the plastic strip outlet is formed on the head 16.
- the head 16 is provided with a base 2 and each water curtain nozzle is fixed. On the base 2.
- the water curtain nozzle is configured to be able to adjust the installation angle on the base 2 and the direction of the water curtain 5.
- the plurality of water curtain nozzles includes a first group of water curtain nozzles 3, and the first group of water curtain nozzles 3 generates water curtains 5 in multiple directions, and these water curtains 5 in multiple directions have various cross structures.
- the water curtain 5 formed by the first group of water curtain nozzles 3 includes at least a water curtain 5 above the plastic strip 4 along the moving direction of the plastic strip 4, a water curtain 5 on the left side of the plastic strip 4, and a plastic strip 4
- the top of the quadrilateral structure is closed, and the liquid surface of the cooling water tank 15 closes the bottom of the quadrilateral structure, thereby forming a closed space 6 enclosed by the water curtain 5 and the liquid surface of the cooling water tank 15.
- the water curtain 5 formed by the first group of water curtain nozzles 3 forms a triangular cone cross structure, and the liquid surface of the cooling water tank 15 closes the bottom of the triangular cone cross structure, thereby forming a water curtain A closed space 6 enclosed by the liquid level of the cooling water tank 15 after crossing.
- the suction port 7 of the suction assembly is arranged above the plastic strip outlet in the enclosed space 6.
- the suction component generates a negative pressure in the enclosed space 6, so that the exhaust gas in the process of extruding the plastic strip 4 from the extrusion device 1 is sucked from the suction port 7 and then sucked by the suction component.
- the air extraction assembly includes a negative pressure generating device 10, a pipe 8 and other structures.
- the negative pressure generating device may be a fan.
- One end of the pipe 8 is located above the plastic strip outlet in the enclosed space 6, that is, the port at one end of the pipe 8 is formed
- the suction port 7 and the other end of the pipe 8 are connected with a negative pressure generating device.
- the suction port 7 is equipped with a tapered flow deflector.
- the pipe 8 is equipped with a switch 14.
- the plastic strip preparation system further includes a gas purification assembly 9 configured to purify the gas extracted by the air extraction assembly.
- the gas purification assembly 9 includes a purification box, the air inlet and the air outlet of the purification box are connected with a pipe 8 as part of the gas extraction path.
- the purification box is provided with activated carbon, filter, ozone and other gas purification units to make the air
- the gas extracted by the components is purified by the purification box before being discharged.
- S2 Start the extrusion device 1 and start extruding the plastic strip 4, make the plastic strip 4 enter the enclosed space 6 to cool down after leaving the plastic strip outlet, and then fall into the cooling water tank 15 after passing through the water curtain 5 to further cool down;
- S3 Start the air extraction assembly to generate a negative pressure in the enclosed space 6, so that the exhaust gas in the process of extruding the plastic strip 4 from the extrusion device 1 is sucked from the air extraction port 7 and then sucked by the air extraction assembly.
- the plastic strip preparation system and method provided in this embodiment can form a closed space 6 between the water curtain 5 and the liquid level of the cooling water tank 15.
- the closed space 6 can flexibly seal the space between the plastic strip outlet and the cooling water tank 15.
- the exhaust gas discharged from the outlet of the plastic strip and the exhaust gas volatilized in the molten plastic strip 4 can be prevented from diffusing into the outside air, so that all of these exhaust gas can be blocked in the enclosed space 6.
- the air extraction port 7 of the air extraction assembly is set above the gas discharge opening in the enclosed space 6. Only by starting the air extraction assembly to generate a small negative pressure, the exhaust gas in the enclosed space 6 can be completely collected, so that the extracted volatile exhaust gas The concentration is increased and the air volume is reduced, thereby reducing the energy consumption of the air extraction components.
- this embodiment can not only solve the defects of the existing open-type recovery of exhaust gas incompletely, but also can significantly reduce the power of the air extraction assembly, thereby reducing energy consumption, noise and Equipment cost.
- the closed space 6 formed by the water curtain 5 has little impact on the production process. The operator can not only observe the state in the closed space 6 in time, but also does not need to control the existing structure. Make a big change.
- the water curtain 5 can reduce the temperature of the volatile exhaust gas, so that some volatile substances will condense in advance and no longer enter the air extraction assembly. This reduces the possibility of oil stains condensing on the inner wall of the pipe 8, thereby reducing fire hazards.
- the water curtain 5 forming the closed space 6 is stacked in multiple layers.
- the sealing effect of the water curtain 5 can be improved.
- at least a part of the multiple water curtain nozzles, namely the first group of water curtain nozzles 3, are distributed in a multilayer array on the outer periphery of the plastic strip outlet from the inside to the outside, so that the formation is closed
- the water curtain 5 in the space 6 is superimposed on multiple layers.
- the first group of water curtain nozzles 3 are not distributed in a multilayer array from the inside to the outside on the outer periphery of the plastic strip outlet, but each water curtain nozzle has a preset installation angle and direction , So that the water curtain 5 produced by them is multi-layered.
- the inlet pressure of the water curtain nozzle is above 0.1 MPa. Since the water inlet pressure of the water curtain nozzle is above 0.1 MPa, the water curtain 5 has a greater speed and density, which not only facilitates the adjustment of the direction and angle of the water curtain 5, but also improves the sealing effect of the water curtain 5.
- the thickness of the water curtain 5 of the water curtain nozzle is 0.05 mm-1 mm. Since the thickness of the water curtain 5 is between 0.05mm-1mm, on the one hand, the water curtain 5 has a good sealing effect, on the other hand, excessive water flow is avoided, and the water curtain 5 has good perspective.
- the pipe diameter of the suction pipe 8 of the suction assembly is DN6-DN65.
- the air volume generated by the air extraction assembly is 10-300m 3 /h.
- the cooling water tank 15 is configured such that the water curtain 5 generated by each water curtain nozzle is injected into the cooling water tank 15. Thereby, the water in the water curtain 5 can be directly recovered by the cooling water tank 15, the structure can be simplified, and the water in the water curtain 5 can be prevented from affecting the site near the extrusion device 1.
- This embodiment provides a plastic strip preparation system and method. Compared with Embodiment 1, the main difference of this embodiment is:
- the water curtain 5 As shown in Figure 3, there are multilayer water curtains 5 arranged at intervals below the outlet of the plastic strip. Another part of the plurality of water curtain nozzles, that is, the second group of water curtain nozzles 19, is arranged below the outlet of the plastic strip, and the water flow direction of the generated water curtain 5 is consistent with the moving direction of the plastic strip 4. If there is a broken strip 18 in the plastic strip 4 as shown in FIG. 4, the water curtain 5 produced by the second group of water curtain nozzles 19 contacts the broken strip 18 and cools the broken strip 18. Moreover, as shown in FIG. 5, under the impact of the water curtain 5 generated by the second group of water curtain nozzles 19, the broken strip 18 is overlapped with the plastic strip 4 that is normally towed.
- the water curtain nozzles are distributed in a multi-layer array from top to bottom below the plastic strip outlet, so as to form multiple layers of water curtains 5 arranged at intervals below the plastic strip outlet. Since multiple water curtains 5 are arranged at intervals below the plastic strip outlet, the broken strip 18 can be cooled from multiple positions, and the broken strip 18 can be supported from multiple positions to promote the overlap between the broken strip 18 and the normal plastic strip 4.
- modules in the device in the implementation scenario can be distributed in the device in the implementation scenario according to the description of the implementation scenario, or can be changed to be located in one or more devices different from the implementation scenario.
- the modules of the above implementation scenarios can be combined into one module or further divided into multiple sub-modules.
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Provided are a waste gas collection system and method for an extruder, and a plastic extrusion system and method. A sealed space is formed between a water curtain and the liquid surface in a cooling water tank so as to prevent the waste gas emitted from a discharge port and the waste water from melted plastic material volatilization from being dispersed into the external atmosphere, such that the waste gas can be all isolated in the sealed space, thereby enhancing the concentration of the waste gas in the gas recovered. During recovery, a gas suction assembly can be started and needs to generate only a small negative pressure and gas volume to completely collect the waste gas inside of the sealed space. The present invention addresses the problem of existing open waste gas recycling not being thorough, substantially reduces the power of the gas suction assembly, and lowers energy consumption, noise, and equipment cost. Additionally, the sealed space formed by the water curtain has a relatively small impact on the production process, and an operator can observe the state inside of the sealed space in a timely manner, and no substantial modification needs to be made to the current structure.
Description
本发明涉及塑料制备挤出与废气收集领域,具体而言,涉及挤出机用废气收集系统及方法、塑料挤出系统及方法。The invention relates to the field of plastic preparation and extrusion and waste gas collection, in particular to a waste gas collection system and method for an extruder, and a plastic extrusion system and method.
目前,塑料挤出机常采用的造粒方式是:塑料从塑料挤出机机头挤出呈连续的熔融条状,在水槽中冷却成塑料条,经由切粒机牵引,切断成成品粒子。在塑料挤出造粒生产工艺过程中,由于高温、高压的加工条件,将不可避免的产生含有高温油烟雾(增塑剂)、粉尘,极微小的玻纤丝、同时还有高温裂解产生气态有机污染物。例如高温的机头与低温的冷却水不可直接接触,挥发性有机物废气主要产生于熔融状塑料条从塑料挤出机机头挤出后进入冷却水槽之前的区域。该挥发性有机物废气伴随大量恶臭,如果不进行有效的回收和处理,将产生大量无组织排放的废气,对周边地区的居民和生产员工的身体健康造成伤害。At present, the granulation method commonly used in plastic extruders is: plastic is extruded from the head of the plastic extruder into a continuous molten strip, cooled in a water tank into a plastic strip, and pulled by a pelletizer to cut into finished particles. In the process of plastic extrusion granulation production process, due to the high temperature and high pressure processing conditions, it will inevitably produce high temperature oil smoke (plasticizer), dust, very small glass fiber filaments, and high temperature cracking to produce gaseous state. Organic Pollutants. For example, the high-temperature die and the low-temperature cooling water should not be in direct contact. VOC exhaust gas is mainly generated in the area before the molten plastic strip is extruded from the plastic extruder die and enters the cooling water tank. This volatile organic compound waste gas is accompanied by a large amount of foul odor. If it is not effectively recycled and treated, a large amount of unorganized exhaust gas will be generated, which will harm the health of residents and production employees in the surrounding areas.
目前,常采用的废气收集方法是:在塑料挤出机机头上方一段距离安装一个回收罩,采用负压风机从回收罩抽取大量空气,携带塑料挤出机造粒过程中产生的挥发性有机物废气进入回收管道和处理装置。然而,这种废气收集方法存在诸多缺点:其一,为保持塑料机机头位置视野良好、及时发现异常,回收罩与塑料挤出机机头需保持一段距离,在塑料挤出机机头到回收罩之间,携带该挥发性有机物废气需要较大的风量,但管道阻力、能耗及废气处理量也随风量增大,系统整体成本较高;其二,由于回收罩距离塑料挤出机有一定距离,受到周围环境气流的影响,会使一部分挥发性有机废气不能被回收,逸散进入外界环境;其三,该挥发性有机物废气会凝结在管道内壁,长期运行积累的油污,是易燃物,给生产带来安全隐患;其四,由于大量空气稀释该挥发性有机物废气,废气浓度变低,而大多数的废气处理方式在废气浓度过低时,处理效率也会降低,造成额外的能耗。At present, the commonly used waste gas collection method is: install a recovery cover at a distance above the plastic extruder head, use a negative pressure fan to extract a large amount of air from the recovery cover, and carry the volatile organic compounds generated during the pelletizing process of the plastic extruder The exhaust gas enters the recovery pipeline and the treatment device. However, this waste gas collection method has many shortcomings: First, in order to maintain a good view of the position of the plastic extruder head and detect abnormalities in time, the recovery cover and the plastic extruder head must be kept at a distance. Between the recycling hoods, carrying the volatile organic compound waste gas requires a larger air volume, but the pipe resistance, energy consumption and waste gas treatment volume also increase with the air volume, and the overall cost of the system is relatively high; second, due to the distance between the recycling hood and the plastic extrusion The machine has a certain distance and is affected by the airflow of the surrounding environment, so that part of the volatile organic waste gas cannot be recovered and escapes into the external environment; third, the volatile organic compound waste gas will condense on the inner wall of the pipeline, and the accumulated oil pollution will be Flammable substances bring safety hazards to production; fourth, due to the large amount of air diluting the volatile organic compound waste gas, the waste gas concentration becomes lower, and most waste gas treatment methods will reduce the treatment efficiency when the waste gas concentration is too low. Additional energy consumption.
发明内容Summary of the invention
为了克服现有技术的不足,本发明提供了挤出机用废气收集系统及方法、塑料挤出系统及方法,具体技术方案如下所示:In order to overcome the shortcomings of the prior art, the present invention provides an exhaust gas collection system and method for an extruder, and a plastic extrusion system and method. The specific technical solutions are as follows:
一种挤出机用废气收集系统,包括:An exhaust gas collection system for an extruder, including:
水幕发生组件,配置为产生水幕以在挤出机的机头和冷却水槽的液面之间围成封闭空间,使从所述机头排出的废气被阻隔在所述封闭空间内;The water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;
抽气组件,所述抽气组件的抽气口设置在所述封闭空间内。An air extraction assembly, the air extraction port of the air extraction assembly is arranged in the enclosed space.
在优选的实施方式中,所述水幕发生组件包括:In a preferred embodiment, the water curtain generating assembly includes:
水幕发生器,配置为产生所述水幕;A water curtain generator configured to generate the water curtain;
供水管路,配置为提供各所述水幕发生器形成所述水幕所需的水流。The water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
在优选的实施方式中,所述水幕发生器包括多个水幕喷头,配置为分别在所述机头外围形成多个所述水幕,多个所述水幕交叉以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。In a preferred embodiment, the water curtain generator includes a plurality of water curtain nozzles, which are configured to respectively form a plurality of water curtains on the periphery of the machine head, and the plurality of water curtains intersect with the machine head. The enclosed space is enclosed with the liquid surface of the cooling water tank.
在优选的实施方式中,所述水幕发生器包括环形喷水口,配置为形成环形水幕以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。In a preferred embodiment, the water curtain generator includes an annular water spray port configured to form an annular water curtain to enclose the closed space with the liquid level of the handpiece and the cooling water tank.
在优选的实施方式中,围成所述封闭空间的所述水幕呈内外多层叠加结构。In a preferred embodiment, the water curtain enclosing the closed space has an inner and outer multilayer structure.
在优选的实施方式中,所述机头上设置有底座,所述水幕发生器固定于所述底座上,所述水幕发生器配置为能够调整在所述底座上的安装角度和水幕产生方向。In a preferred embodiment, the machine head is provided with a base, the water curtain generator is fixed on the base, and the water curtain generator is configured to be able to adjust the installation angle and the water curtain on the base Generate direction.
在优选的实施方式中,所述供水管路中设置有调节阀。In a preferred embodiment, a regulating valve is provided in the water supply pipeline.
在优选的实施方式中,所述供水管路包括进水主管、管路分配器和多个进水支管,各所述进水支管分别连接一个或多个所述水幕喷头,所述管路分配器设置在所述进水主管和多个所述进水支管之间。In a preferred embodiment, the water supply pipeline includes a water inlet main pipe, a pipeline distributor, and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or more water curtain nozzles, and the pipeline The distributor is arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
在优选的实施方式中,还包括气体净化组件,配置为净化所述抽气组件抽取的气体。In a preferred embodiment, it further includes a gas purification assembly configured to purify the gas extracted by the air extraction assembly.
在优选的实施方式中,所述水幕发生器的进水压力在0.1MPa以上;In a preferred embodiment, the inlet pressure of the water curtain generator is above 0.1 MPa;
和/或,所述水幕的厚度在0.05mm‐1mm;And/or, the thickness of the water curtain is between 0.05mm-1mm;
和/或,所述抽气组件的抽气管道的管径为DN6‐DN65;And/or, the pipe diameter of the suction pipe of the suction component is DN6-DN65;
和/或,所述抽气组件产生的风量为10‐300m
3/h。
And/or, the air volume generated by the air extraction assembly is 10-300m 3 /h.
一种挤出机废气收集方法,使用前述任一实施方式所述的挤出机用废气收集系统,进行以下操作:A method for collecting exhaust gas from an extruder uses the exhaust gas collection system for an extruder described in any one of the foregoing embodiments to perform the following operations:
启动所述水幕发生组件产生水幕,使所述水幕在所述机头和所述冷却水槽的液面之间围成封闭空间,进而使所述机头排出的废气被阻隔在所述封闭空间内;Start the water curtain generating assembly to generate a water curtain, so that the water curtain encloses a closed space between the head and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the In a closed space
启动所述抽气组件,在所述封闭空间内产生负压状态,使所述机头排出的废气从所述抽气口吸入后被所述抽气组件抽走。The air extraction assembly is activated to generate a negative pressure in the enclosed space, so that the exhaust gas discharged from the handpiece is sucked from the air extraction port and then sucked away by the air extraction assembly.
一种塑料挤出系统,包括:A plastic extrusion system, including:
挤出装置,配置为从所述挤出装置的机头挤出塑料;An extrusion device configured to extrude plastic from the die of the extrusion device;
冷却水槽,设置在所述机头的下方以接收并冷却塑料;A cooling water tank is arranged under the machine head to receive and cool the plastic;
水幕发生组件,配置为产生水幕以在挤出机的机头和冷却水槽的液面之间围成封闭空间,使从所述机头排出的废气被阻隔在所述封闭空间内;The water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;
抽气组件,所述抽气组件的抽气口设置在所述封闭空间内。An air extraction assembly, the air extraction port of the air extraction assembly is arranged in the enclosed space.
在优选的实施方式中,所述水幕发生组件包括:In a preferred embodiment, the water curtain generating assembly includes:
水幕发生器,配置为产生所述水幕;A water curtain generator configured to generate the water curtain;
供水管路,配置为提供各所述水幕发生器形成所述水幕所需的水流。The water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
在优选的实施方式中,所述水幕发生器包括多个水幕喷头,配置为分别在所述机头外围形成多个所述水幕,多个所述水幕交叉以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。In a preferred embodiment, the water curtain generator includes a plurality of water curtain nozzles, which are configured to respectively form a plurality of water curtains on the periphery of the machine head, and the plurality of water curtains intersect with the machine head. The enclosed space is enclosed with the liquid surface of the cooling water tank.
在优选的实施方式中,所述水幕发生器包括环形喷水口,配置为形成环形水幕以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。In a preferred embodiment, the water curtain generator includes an annular water spray port configured to form an annular water curtain to enclose the closed space with the liquid level of the handpiece and the cooling water tank.
在优选的实施方式中,围成所述封闭空间的所述水幕呈内外多层叠加结构。In a preferred embodiment, the water curtain enclosing the closed space has an inner and outer multilayer structure.
在优选的实施方式中,所述机头上设置有底座,所述水幕发生器固定于所述底座上,所述水幕发生器配置为能够调整在所述底座上的安装角度和水幕产生方向。In a preferred embodiment, the machine head is provided with a base, the water curtain generator is fixed on the base, and the water curtain generator is configured to be able to adjust the installation angle and the water curtain on the base Generate direction.
在优选的实施方式中,所述供水管路中设置有调节阀。In a preferred embodiment, a regulating valve is provided in the water supply pipeline.
在优选的实施方式中,所述供水管路包括进水主管、管路分配器和多个进水支管,各所述进水支管分别连接一个或多个所述水幕喷头,所述管路分配器设置在所述进水主管和多个所述进水支管之间。In a preferred embodiment, the water supply pipeline includes a water inlet main pipe, a pipeline distributor, and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or more water curtain nozzles, and the pipeline The distributor is arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
在优选的实施方式中,还包括气体净化组件,配置为净化所述抽气组件抽取的气体。In a preferred embodiment, it further includes a gas purification assembly configured to purify the gas extracted by the air extraction assembly.
在优选的实施方式中,所述水幕发生器的进水压力在0.1MPa以上;In a preferred embodiment, the inlet pressure of the water curtain generator is above 0.1 MPa;
和/或,所述水幕的厚度在0.05mm‐1mm;And/or, the thickness of the water curtain is between 0.05mm-1mm;
和/或,所述抽气组件的抽气管道的管径为DN6‐DN65。And/or, the pipe diameter of the suction pipe of the suction component is DN6-DN65.
和/或,所述抽气组件产生的风量为10‐300m
3/h。
And/or, the air volume generated by the air extraction assembly is 10-300m 3 /h.
在优选的实施方式中,所述水幕发生组件还配置为从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料。In a preferred embodiment, the water curtain generating assembly is further configured to generate a water curtain whose water flow direction is consistent with the moving direction of the plastic from below the plastic outlet of the handpiece, so that the water curtain can be The material is cooled, and the water curtain overlaps the material to the plastic that is normally towed.
在优选的实施方式中,冷却断料并搭接断料到正常牵引的塑料的所述水幕呈多层叠 加结构。In a preferred embodiment, the water curtain that cools the broken material and overlaps the broken material to the normally towed plastic has a multi-layered structure.
一种塑料挤出系统,包括:A plastic extrusion system, including:
挤出装置,配置为从所述挤出装置的机头挤出塑料;An extrusion device configured to extrude plastic from the die of the extrusion device;
冷却水槽,设置在所述机头的下方以接收并冷却塑料;A cooling water tank is arranged under the machine head to receive and cool the plastic;
水幕发生组件,配置为从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料。The water curtain generating assembly is configured to generate a water curtain whose water flow direction is consistent with the moving direction of the plastic from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material and the water The curtain overlaps the broken material to the plastic that is normally towed.
一种塑料挤出方法,使用前述的塑料挤出系统,进行以下操作:A plastic extrusion method uses the aforementioned plastic extrusion system to perform the following operations:
启动所述挤出装置并开始挤出塑料;Start the extrusion device and start extruding plastic;
启动所述水幕发生组件,从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料;The water curtain generating assembly is activated, and a water curtain whose water flow direction is consistent with the moving direction of the plastic is generated from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material, and the The water curtain overlaps the broken material to the plastic that is normally towed;
使所述冷却水槽在所述塑料出口的下方接收并冷却塑料。The cooling water tank receives and cools the plastic below the plastic outlet.
本发明至少具有以下有益效果:The present invention has at least the following beneficial effects:
本发明中,能够利用水幕与冷却水槽的液面之间形成封闭空间,封闭空间能够柔性封闭挤出机的机头到冷却水槽之间的空间区域,一方面能够阻止机头排放的废气和熔融状态塑料条中挥发的废气扩散到外部空气中,使这些废气能够全部被阻隔在封闭空间内。抽气组件的抽气口设置在封闭空间内的气体排放口上方,只需启动抽气组件产生较小的负压和气量,即可将封闭空间内废气彻底搜集,使得抽取的挥发性废气的浓度提高、气量减少,从而降低抽气组件的能耗。与现有技术中风机从回收罩抽取大量空气相比,本发明既能够解决现有开放式回收废气不彻底的缺陷,又能够显著降低抽气组件的功率,由此降低能耗、噪音和设备成本。而且,由于水幕具有良好的可透视性和柔性,使得水幕形成封闭空间对生产过程的影响较小,操作者不但能够及时观察封闭空间内的状态,也无需对现有结构作出大的改变。In the present invention, a closed space can be formed between the water curtain and the liquid surface of the cooling water tank. The closed space can flexibly seal the space between the extruder head and the cooling water tank. On the one hand, it can prevent the exhaust gas discharged from the head and The exhaust gas volatilized in the molten plastic strip diffuses into the outside air, so that all the exhaust gas can be blocked in the enclosed space. The air extraction port of the air extraction assembly is set above the gas discharge opening in the enclosed space. Only by starting the air extraction assembly to generate a small negative pressure and air volume, the exhaust gas in the enclosed space can be thoroughly collected to make the extracted volatile exhaust gas concentration Increase and decrease the air volume, thereby reducing the energy consumption of the air extraction components. Compared with the fan in the prior art extracting a large amount of air from the recovery hood, the present invention can not only solve the defect of incomplete recovery of exhaust gas in the existing open type, but also can significantly reduce the power of the air extraction assembly, thereby reducing energy consumption, noise and equipment cost. Moreover, due to the good see-through and flexibility of the water curtain, the closed space formed by the water curtain has little impact on the production process. The operator can not only observe the state in the closed space in time, but also does not need to make major changes to the existing structure. .
另一方面,水幕能够降低挥发性废气的温度,使一部分挥发性物质提前凝结,不再进入抽气组件,减少了油污等在管道内壁凝结可能,从而降低火灾隐患。On the other hand, the water curtain can reduce the temperature of the volatile exhaust gas, condense some volatile substances in advance, and no longer enter the air extraction components, reducing the possibility of oil contamination on the inner wall of the pipeline, thereby reducing fire hazards.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, preferred embodiments are described below in detail with accompanying drawings.
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings needed in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative work.
图1是本发明实施例1中塑料条制备系统的示意图;Figure 1 is a schematic diagram of the plastic strip preparation system in Example 1 of the present invention;
图2是本发明实施例1中塑料条制备系统的局部立体图;2 is a partial perspective view of the plastic strip preparation system in Example 1 of the present invention;
图3是本发明实施例2中塑料条制备系统的局部示意图;3 is a partial schematic diagram of the plastic strip preparation system in Example 2 of the present invention;
图4是本发明实施例2中出现断条时塑料条制备系统的局部立体图;4 is a partial perspective view of the plastic strip preparation system when the strip is broken in Example 2 of the present invention;
图5是本发明实施例2中断条搭接到正常塑料条时塑料条制备系统的局部立体图。Figure 5 is a partial perspective view of the plastic strip preparation system when the break strip is overlapped with the normal plastic strip in Example 2 of the present invention.
主要元件符号说明:Symbol description of main components:
1‐挤出装置;2‐底座;3‐第一组水幕喷头;4‐塑料条;5‐水幕;6‐封闭空间;7‐抽气口;8‐管道;9‐净化组件;10‐负压产生装置;11‐进水主管;12‐管路分配器;13‐进水支管;14‐开关;15‐冷却水槽;16‐机头;18‐断条;19‐第二组水幕喷头。1‐Extrusion device; 2‐Base; 3‐The first group of water curtain nozzles; 4‐Plastic strip; 5‐Water curtain; 6‐Enclosed space; 7‐Exhaust port; 8‐Pipe; 9‐Purification component; 10‐ Negative pressure generating device; 11-inlet water main pipe; 12-pipeline distributor; 13-inlet branch pipe; 14-switch; 15-cooling water tank; 16-nose; 18-broken bar; 19-second set of water curtain Sprinkler.
下面结合具体实施方式对本发明作进一步的说明。其中,附图仅用于示例性说明,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below in conjunction with specific embodiments. Among them, the drawings are only for illustrative purposes and cannot be understood as a limitation of the patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product For those skilled in the art, it is understandable that some well-known structures in the drawings and their descriptions may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", and "right" The orientation or positional relationship of other indications is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The azimuth structure and operation, therefore, the terms describing the positional relationship in the drawings are only for exemplary description and cannot be understood as a limitation of the patent. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
在本实用新型的各种实施例中使用的表述(诸如“第一”、“第二”等)可修饰在各 种实施例中的各种组成元件,不过可不限制相应组成元件。例如,以上表述并不限制所述元件的顺序和/或重要性。以上表述仅用于将一个元件与其它元件区别开的目的。例如,第一用户装置和第二用户装置指示不同用户装置,尽管二者都是用户装置。例如,在不脱离本实用新型的各种实施例的范围的情况下,第一元件可被称为第二元件,同样地,第二元件也可被称为第一元件。The expressions (such as "first", "second", etc.) used in the various embodiments of the present invention can modify various constituent elements in the various embodiments, but may not limit the corresponding constituent elements. For example, the above expression does not limit the order and/or importance of the elements. The above description is only used for the purpose of distinguishing one element from other elements. For example, the first user device and the second user device indicate different user devices, although both are user devices. For example, without departing from the scope of various embodiments of the present invention, the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.
应注意到:在本实用新型中,除非另有明确的规定和定义,“安装”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接、也可以是可拆卸连接、或者一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也是可以通过中间媒介间接相连;可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。It should be noted that in this utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", and "fixation" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present utility model can be understood according to specific circumstances.
实施例1Example 1
如图1、图2所示,本实施例提供了一种塑料条制备系统及方法,该塑料条制备系统包括挤出装置1、冷却水槽15、供水管路、多个水幕喷头和抽气组件。As shown in Figures 1 and 2, this embodiment provides a plastic strip preparation system and method. The plastic strip preparation system includes an extrusion device 1, a cooling water tank 15, a water supply pipeline, a plurality of water curtain nozzles, and air extraction Components.
其中,挤出装置1配置为从挤出装置1的塑料条出口挤出塑料条4。具体地,该挤出装置1使用于工程塑料、改性塑料、木塑材料、弹性体材料、高填充母粒、色母粒、降解材料、包装材料、电信电缆等材料的混合、熔融并挤压成型后从塑料条出口输出,挤出装置1的具体结构可参考ZL201080071151.6或ZL201010599578.5等,本实施例不再赘述。The extrusion device 1 is configured to extrude the plastic strip 4 from the plastic strip outlet of the extrusion device 1. Specifically, the extrusion device 1 is used for mixing, melting and extruding engineering plastics, modified plastics, wood plastic materials, elastomer materials, high-filling masterbatches, color masterbatches, degradable materials, packaging materials, telecommunication cables and other materials. After compression molding, it is output from the outlet of the plastic strip. For the specific structure of the extrusion device 1, refer to ZL201080071151.6 or ZL201010599578.5, etc., which will not be repeated in this embodiment.
如图1、图2所示,冷却水槽15设置在塑料条出口的下方以接收并冷却塑料条4。具体地,冷却水槽15的顶部开口,冷却水槽15内设置有如辊筒等牵引机构,将从塑料条出口挤出的塑料条4引入冷却水槽15内冷却降温。As shown in FIGS. 1 and 2, the cooling water tank 15 is provided below the outlet of the plastic strip to receive and cool the plastic strip 4. Specifically, the top of the cooling water tank 15 is open, and the cooling water tank 15 is provided with a traction mechanism such as a roller, and the plastic strip 4 extruded from the outlet of the plastic strip is introduced into the cooling water tank 15 to cool down.
本实施例中,供水管路配置为提供各水幕喷头形成水幕5所需的水流。作为一种优选的供水结构,供水管路包括进水主管11、管路分配器12和多个进水支管13,各进水支管13分别连接一个或多个水幕喷头,管路分配器12设置在进水主管11和多个进水支管13之间。由此,从进水主管11引入的水流经过管路分配器12后流入多个进水支管13,然后通过多个进水支管13连接对应的水幕喷头以提供各水幕喷头产生水幕5所需的水流。优选地,进水主管11和/或多个进水支管13上设置有控制阀(图中未示出),使得操作者能够控制进水主管11或者进水支管13的通断,进而控制全部水幕喷头或者部分水幕喷头的启动或停止,以及能够通过调节控制阀的开启程度,调节水幕5的流量、 数量、角度等参数。In this embodiment, the water supply pipeline is configured to provide the water flow required by each water curtain nozzle to form the water curtain 5. As a preferred water supply structure, the water supply pipeline includes a water inlet main pipe 11, a pipeline distributor 12, and a plurality of water inlet branch pipes 13, each of which is connected to one or more water curtain nozzles, and the pipeline distributor 12 It is arranged between the water inlet main pipe 11 and a plurality of water inlet branch pipes 13. Thus, the water flow introduced from the water inlet main pipe 11 flows into the multiple water inlet branch pipes 13 after passing through the pipeline distributor 12, and then connects the corresponding water curtain nozzles through the multiple water inlet branch pipes 13 to provide each water curtain nozzle to generate the water curtain 5 The required water flow. Preferably, a control valve (not shown in the figure) is provided on the water inlet main pipe 11 and/or multiple water inlet branch pipes 13, so that the operator can control the on and off of the water inlet main pipe 11 or the water inlet branch pipe 13, thereby controlling all The start or stop of the water curtain sprinklers or part of the water curtain sprinklers, and the flow rate, quantity, angle and other parameters of the water curtain 5 can be adjusted by adjusting the opening degree of the control valve.
如图1、图2所示,水幕喷头配置为分别在塑料条出口处外围形成水幕5。本实施例示出了一种优选的水幕喷头安装结构,挤出装置1的一端具有机头16,塑料条出口形成在机头16上,机头16上设置有底座2,各水幕喷头固定于底座2上。优选地,水幕喷头配置为能够调整在底座2上的安装角度和水幕5产生方向。As shown in Figures 1 and 2, the water curtain nozzles are configured to form water curtains 5 around the outlets of the plastic strips. This embodiment shows a preferred water curtain nozzle installation structure. One end of the extruding device 1 has a head 16, and the plastic strip outlet is formed on the head 16. The head 16 is provided with a base 2 and each water curtain nozzle is fixed. On the base 2. Preferably, the water curtain nozzle is configured to be able to adjust the installation angle on the base 2 and the direction of the water curtain 5.
其中,多个水幕5中的至少一部分交叉后与冷却水槽15的液面之间围成封闭空间6,使从塑料条出口排出的废气被阻隔在封闭空间6内。具体地,多个水幕喷头中包括第一组水幕喷头3,第一组水幕喷头3产生多个方向的水幕5,这些多个方向的水幕5具有多种交叉结构。Wherein, after at least a part of the plurality of water curtains 5 intersect, a closed space 6 is enclosed between the liquid surface of the cooling water tank 15 so that the exhaust gas discharged from the outlet of the plastic strip is blocked in the closed space 6. Specifically, the plurality of water curtain nozzles includes a first group of water curtain nozzles 3, and the first group of water curtain nozzles 3 generates water curtains 5 in multiple directions, and these water curtains 5 in multiple directions have various cross structures.
在一种优选的交叉结构中,第一组水幕喷头3形成的水幕5至少包括塑料条4上方沿塑料条4移动方向的水幕5、塑料条4左侧的水幕5、塑料条4右侧的水幕5、塑料条4下方沿塑料条4移动方向的水幕5,前述各方向的水幕5相互交叉形成不规则的四面形结构,挤出机的机头16和底座2封闭四面形结构的顶部,冷却水槽15的液面封闭四面形结构的底部,由此形成由水幕5交叉后与冷却水槽15的液面之间围成的封闭空间6。In a preferred cross structure, the water curtain 5 formed by the first group of water curtain nozzles 3 includes at least a water curtain 5 above the plastic strip 4 along the moving direction of the plastic strip 4, a water curtain 5 on the left side of the plastic strip 4, and a plastic strip 4 The water curtain 5 on the right side, the water curtain 5 under the plastic strip 4 along the moving direction of the plastic strip 4, the aforementioned water curtains 5 in each direction cross each other to form an irregular quadrilateral structure, the head 16 and base 2 of the extruder The top of the quadrilateral structure is closed, and the liquid surface of the cooling water tank 15 closes the bottom of the quadrilateral structure, thereby forming a closed space 6 enclosed by the water curtain 5 and the liquid surface of the cooling water tank 15.
在另一种优选的交叉结构中,第一组水幕喷头3形成的水幕5形成三角锥形交叉结构,冷却水槽15的液面封闭三角锥形交叉结构的底部,由此形成由水幕5交叉后与冷却水槽15的液面之间围成的封闭空间6。In another preferred cross structure, the water curtain 5 formed by the first group of water curtain nozzles 3 forms a triangular cone cross structure, and the liquid surface of the cooling water tank 15 closes the bottom of the triangular cone cross structure, thereby forming a water curtain A closed space 6 enclosed by the liquid level of the cooling water tank 15 after crossing.
需要说明的是,本实施例中列举的前述两种水幕5交叉结构仅是其中两种优选,实际上还有其它优选的交叉结构,例如不规则的五面形结构或者更多面的交叉结构,对于其它类型的水幕5交叉结构本实施例不再赘述,但这些也在本专利保护范围内。It should be noted that the aforementioned two water curtain 5 cross structures listed in this embodiment are only two of the preferred ones. In fact, there are other preferred cross structures, such as irregular pentagonal structures or more crossed structures. Structures. For other types of water curtain 5 cross structures, this embodiment will not repeat them, but these are also within the protection scope of this patent.
本实施例中,如图1、图2所示,抽气组件的抽气口7设置在封闭空间6内的塑料条出口上方。抽气组件在封闭空间6内产生负压状态,使挤出装置1挤出塑料条4过程中的废气从抽气口7吸入后被抽气组件抽走。具体地,抽气组件包括负压产生装置10、管道8等结构,其中负压产生装置可以是风扇,管道8的一端位于封闭空间6内的塑料条出口上方,即管道8的一端的端口形成抽气口7,管道8的另一端连接负压产生装置。优选地,抽气口7配置有锥形的导流罩。优选地,管道8配置有开关14。In this embodiment, as shown in FIGS. 1 and 2, the suction port 7 of the suction assembly is arranged above the plastic strip outlet in the enclosed space 6. The suction component generates a negative pressure in the enclosed space 6, so that the exhaust gas in the process of extruding the plastic strip 4 from the extrusion device 1 is sucked from the suction port 7 and then sucked by the suction component. Specifically, the air extraction assembly includes a negative pressure generating device 10, a pipe 8 and other structures. The negative pressure generating device may be a fan. One end of the pipe 8 is located above the plastic strip outlet in the enclosed space 6, that is, the port at one end of the pipe 8 is formed The suction port 7 and the other end of the pipe 8 are connected with a negative pressure generating device. Preferably, the suction port 7 is equipped with a tapered flow deflector. Preferably, the pipe 8 is equipped with a switch 14.
优选地,塑料条制备系统还包括气体净化组件9,配置为净化抽气组件抽取的气体。具体地,气体净化组件9包括净化箱,净化箱的进气口和出气口连接管道8,作为气体抽取路径的一部分,净化箱内设置有活性炭、滤网、臭氧等气体净化单元,使抽气组件抽取的气体经过净化箱的净化后再排出。Preferably, the plastic strip preparation system further includes a gas purification assembly 9 configured to purify the gas extracted by the air extraction assembly. Specifically, the gas purification assembly 9 includes a purification box, the air inlet and the air outlet of the purification box are connected with a pipe 8 as part of the gas extraction path. The purification box is provided with activated carbon, filter, ozone and other gas purification units to make the air The gas extracted by the components is purified by the purification box before being discharged.
本实施例中塑料条制备系统的制备方法包括以下操作:The preparation method of the plastic strip preparation system in this embodiment includes the following operations:
S1:启动多个水幕喷头产生水幕5,使多个水幕5交叉后与冷却水槽15液面围成封闭空间6,将塑料条出口封闭在封闭空间6内;S1: Start multiple water curtain nozzles to produce water curtain 5, make multiple water curtains 5 cross and enclose the liquid level of cooling water tank 15 to form a closed space 6, and seal the plastic strip outlet in the closed space 6;
S2:启动挤出装置1并开始挤出塑料条4,使塑料条4离开塑料条出口后先进入封闭空间6内降温冷却,再穿过水幕5后落入冷却水槽15进一步降温冷却;S2: Start the extrusion device 1 and start extruding the plastic strip 4, make the plastic strip 4 enter the enclosed space 6 to cool down after leaving the plastic strip outlet, and then fall into the cooling water tank 15 after passing through the water curtain 5 to further cool down;
S3:启动抽气组件,在封闭空间6内产生负压状态,使挤出装置1挤出塑料条4过程中的废气从抽气口7吸入后被抽气组件抽走。S3: Start the air extraction assembly to generate a negative pressure in the enclosed space 6, so that the exhaust gas in the process of extruding the plastic strip 4 from the extrusion device 1 is sucked from the air extraction port 7 and then sucked by the air extraction assembly.
需要说明的是,本实施例中前述各操作步骤中,优选按照从S1到S2再到S3先后顺序操作,也可以S1、S2、S3同时启动,或者采用其他先后顺序,各步骤之间的撰写顺序并不能解释为对执行先后顺序的限制。It should be noted that, in the foregoing operation steps in this embodiment, it is preferable to operate in the order from S1 to S2 to S3. S1, S2, and S3 can also be started at the same time, or in other order, the writing between the steps The order cannot be interpreted as a restriction on the order of execution.
本实施例提供的塑料条制备系统及方法,能够利用水幕5与冷却水槽15的液面之间形成封闭空间6,封闭空间6能够柔性封闭塑料条出口到冷却水槽15之间的空间区域,一方面能够阻止塑料条出口排放的废气和熔融状态塑料条4中挥发的废气扩散到外部空气中,使这些废气能够全部被阻隔在封闭空间6内。抽气组件的抽气口7设置在封闭空间6内的气体排放口上方,只需启动抽气组件产生较小的负压,即可将封闭空间6内废气彻底搜集,使得抽取的挥发性废气的浓度提高、气量减少,从而降低抽气组件的能耗。The plastic strip preparation system and method provided in this embodiment can form a closed space 6 between the water curtain 5 and the liquid level of the cooling water tank 15. The closed space 6 can flexibly seal the space between the plastic strip outlet and the cooling water tank 15. On the one hand, the exhaust gas discharged from the outlet of the plastic strip and the exhaust gas volatilized in the molten plastic strip 4 can be prevented from diffusing into the outside air, so that all of these exhaust gas can be blocked in the enclosed space 6. The air extraction port 7 of the air extraction assembly is set above the gas discharge opening in the enclosed space 6. Only by starting the air extraction assembly to generate a small negative pressure, the exhaust gas in the enclosed space 6 can be completely collected, so that the extracted volatile exhaust gas The concentration is increased and the air volume is reduced, thereby reducing the energy consumption of the air extraction components.
与现有技术中风机从回收罩抽取大量空气相比,本实施例既能够解决现有开放式回收废气不彻底的缺陷,又能够显著降低抽气组件的功率,由此降低能耗、噪音和设备成本。而且,由于水幕5具有良好的可透视性和柔性,使得水幕5形成封闭空间6对生产过程的影响较小,操作者不但能够及时观察封闭空间6内的状态,也无需对现有结构作出大的改变。Compared with the fan in the prior art extracting a large amount of air from the recovery cover, this embodiment can not only solve the defects of the existing open-type recovery of exhaust gas incompletely, but also can significantly reduce the power of the air extraction assembly, thereby reducing energy consumption, noise and Equipment cost. Moreover, due to the good see-through and flexibility of the water curtain 5, the closed space 6 formed by the water curtain 5 has little impact on the production process. The operator can not only observe the state in the closed space 6 in time, but also does not need to control the existing structure. Make a big change.
另一方面,水幕5能够降低挥发性废气的温度,使一部分挥发性物质提前凝结,不再进入抽气组件,减少了油污等在管道8内壁凝结可能,从而降低火灾隐患。On the other hand, the water curtain 5 can reduce the temperature of the volatile exhaust gas, so that some volatile substances will condense in advance and no longer enter the air extraction assembly. This reduces the possibility of oil stains condensing on the inner wall of the pipe 8, thereby reducing fire hazards.
优选地,形成封闭空间6的水幕5叠加多层。本实施例中,由于水幕5可叠加多层,可以提高水幕5的密封效果。作为一种优选的多层水幕5形成结构,多个水幕喷头中的至少一部分,即第一组水幕喷头3,在塑料条出口外周由内至外呈多层阵列分布,使形成封闭空间6的水幕5叠加多层。作为另一种优选的多层水幕5形成结构,第一组水幕喷头3在塑料条出口外周并非由内至外呈多层阵列分布,但各水幕喷头具有预设的安装角度和方向,使得它们产生的水幕5多层叠加。Preferably, the water curtain 5 forming the closed space 6 is stacked in multiple layers. In this embodiment, since the water curtain 5 can be stacked with multiple layers, the sealing effect of the water curtain 5 can be improved. As a preferred multi-layer water curtain 5 formation structure, at least a part of the multiple water curtain nozzles, namely the first group of water curtain nozzles 3, are distributed in a multilayer array on the outer periphery of the plastic strip outlet from the inside to the outside, so that the formation is closed The water curtain 5 in the space 6 is superimposed on multiple layers. As another preferred multi-layer water curtain 5 formation structure, the first group of water curtain nozzles 3 are not distributed in a multilayer array from the inside to the outside on the outer periphery of the plastic strip outlet, but each water curtain nozzle has a preset installation angle and direction , So that the water curtain 5 produced by them is multi-layered.
优选地,水幕喷头的进水压力在0.1MPa以上。由于水幕喷头的进水压力在0.1MPa 以上,使得水幕5具有较大的速度和密度,既便于调整水幕5的方向和角度,也能提高水幕5密封效果。Preferably, the inlet pressure of the water curtain nozzle is above 0.1 MPa. Since the water inlet pressure of the water curtain nozzle is above 0.1 MPa, the water curtain 5 has a greater speed and density, which not only facilitates the adjustment of the direction and angle of the water curtain 5, but also improves the sealing effect of the water curtain 5.
优选地,水幕喷头的水幕5厚度在0.05mm‐1mm。由于水幕5厚度在0.05mm‐1mm之间,一方面使水幕5具有良好的密封效果,另一方面避免使用过多的水流、且使水幕5具有良好的可透视性。Preferably, the thickness of the water curtain 5 of the water curtain nozzle is 0.05 mm-1 mm. Since the thickness of the water curtain 5 is between 0.05mm-1mm, on the one hand, the water curtain 5 has a good sealing effect, on the other hand, excessive water flow is avoided, and the water curtain 5 has good perspective.
优选地,抽气组件的抽气管道8的管径为DN6‐DN65。Preferably, the pipe diameter of the suction pipe 8 of the suction assembly is DN6-DN65.
优选地,抽气组件产生的风量为10‐300m
3/h。
Preferably, the air volume generated by the air extraction assembly is 10-300m 3 /h.
优选地,冷却水槽15配置为使各水幕喷头产生的水幕5射入冷却水槽15。由此,能够利用冷却水槽15直接回收水幕5中的水,能够简化结构,且避免水幕5中的水对挤出装置1附近的场地产生影响。Preferably, the cooling water tank 15 is configured such that the water curtain 5 generated by each water curtain nozzle is injected into the cooling water tank 15. Thereby, the water in the water curtain 5 can be directly recovered by the cooling water tank 15, the structure can be simplified, and the water in the water curtain 5 can be prevented from affecting the site near the extrusion device 1.
实施例2Example 2
本实施例提供了一种塑料条制备系统及方法,与实施例1相比,本实施例的主要区别在于:This embodiment provides a plastic strip preparation system and method. Compared with Embodiment 1, the main difference of this embodiment is:
如图3所示,塑料条出口下方具有间隔设置的多层水幕5。多个水幕喷头中的另一部分,即第二组水幕喷头19,设置在塑料条出口的下方,且产生的水幕5的水流方向与塑料条4的移动方向一致。如果出现如图4所示的塑料条4出现有断条18的情况时,第二组水幕喷头19产生的水幕5接触断条18并将断条18冷却。而且,如图5所示,第二组水幕喷头19产生的水幕5的冲击下,断条18被搭接到正常牵引的塑料条4。As shown in Figure 3, there are multilayer water curtains 5 arranged at intervals below the outlet of the plastic strip. Another part of the plurality of water curtain nozzles, that is, the second group of water curtain nozzles 19, is arranged below the outlet of the plastic strip, and the water flow direction of the generated water curtain 5 is consistent with the moving direction of the plastic strip 4. If there is a broken strip 18 in the plastic strip 4 as shown in FIG. 4, the water curtain 5 produced by the second group of water curtain nozzles 19 contacts the broken strip 18 and cools the broken strip 18. Moreover, as shown in FIG. 5, under the impact of the water curtain 5 generated by the second group of water curtain nozzles 19, the broken strip 18 is overlapped with the plastic strip 4 that is normally towed.
由于塑料条出口下方具有间隔设置的多层水幕5,能够快速的冷却并带走因断条18而垂落的塑料条4,自动搭接到正常牵引的塑料条4,防止因熔体塑料条4的不断堆积形成大块料。Because there are multiple layers of water curtains 5 arranged at intervals below the plastic strip outlet, it can quickly cool down and take away the plastic strips 4 that fall due to the broken strips 18, and automatically lap to the plastic strips 4 that are normally drawn to prevent the plastic strips from being melted. The continuous accumulation of 4 forms large blocks.
优选地,水幕喷头在塑料条出口下方由上至下呈多层阵列分布,以在塑料条出口下方形成间隔设置的多层水幕5。由于塑料条出口下方间隔设置有多层水幕5,能够从多个位置冷却断条18,以及从多个位置支撑断条18促进断条18与正常塑料条4之间的搭接。Preferably, the water curtain nozzles are distributed in a multi-layer array from top to bottom below the plastic strip outlet, so as to form multiple layers of water curtains 5 arranged at intervals below the plastic strip outlet. Since multiple water curtains 5 are arranged at intervals below the plastic strip outlet, the broken strip 18 can be cooled from multiple positions, and the broken strip 18 can be supported from multiple positions to promote the overlap between the broken strip 18 and the normal plastic strip 4.
本实施例的其它特征与实施例1相同,不再赘述。The other features of this embodiment are the same as those of Embodiment 1, and will not be repeated.
本领域技术人员可以理解附图只是一个优选实施场景的示意图,附图中的模块或 流程并不一定是实施本发明所必须的。Those skilled in the art can understand that the drawings are only schematic diagrams of preferred implementation scenarios, and the modules or processes in the drawings are not necessarily necessary for implementing the present invention.
本领域技术人员可以理解实施场景中的装置中的模块可以按照实施场景描述进行分布于实施场景的装置中,也可以进行相应变化位于不同于本实施场景的一个或多个装置中。上述实施场景的模块可以合并为一个模块,也可以进一步拆分成多个子模块。Those skilled in the art can understand that the modules in the device in the implementation scenario can be distributed in the device in the implementation scenario according to the description of the implementation scenario, or can be changed to be located in one or more devices different from the implementation scenario. The modules of the above implementation scenarios can be combined into one module or further divided into multiple sub-modules.
上述本发明序号仅仅为了描述,不代表实施场景的优劣。The above-mentioned serial number of the present invention is only for description, and does not represent the pros and cons of implementation scenarios.
以上公开的仅为本发明的几个具体实施场景,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only a few specific implementation scenarios of the present invention, but the present invention is not limited to these, and any changes that can be thought of by those skilled in the art should fall into the protection scope of the present invention.
Claims (25)
- 一种挤出机用废气收集系统,其特征在于,包括:An exhaust gas collection system for an extruder, which is characterized in that it comprises:水幕发生组件,配置为产生水幕以在挤出机的机头和冷却水槽的液面之间围成封闭空间,使从所述机头排出的废气被阻隔在所述封闭空间内;The water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;抽气组件,所述抽气组件的抽气口设置在所述封闭空间内。An air extraction assembly, the air extraction port of the air extraction assembly is arranged in the enclosed space.
- 根据权利要求1所述的挤出机用废气收集系统,其特征在于,所述水幕发生组件包括:The exhaust gas collection system for an extruder according to claim 1, wherein the water curtain generating component comprises:水幕发生器,配置为产生所述水幕;A water curtain generator configured to generate the water curtain;供水管路,配置为提供各所述水幕发生器形成所述水幕所需的水流。The water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
- 根据权利要求2所述的挤出机用废气收集系统,其特征在于,所述水幕发生器包括多个水幕喷头,配置为分别在所述机头外围形成多个所述水幕,多个所述水幕交叉以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。The exhaust gas collection system for an extruder according to claim 2, wherein the water curtain generator includes a plurality of water curtain nozzles, which are configured to form a plurality of water curtains on the periphery of the die, and The two water curtains cross to form the closed space with the liquid surface of the nose and the cooling water tank.
- 根据权利要求2所述的挤出机用废气收集系统,其特征在于,所述水幕发生器包括环形喷水口,配置为形成环形水幕以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。The exhaust gas collection system for an extruder according to claim 2, wherein the water curtain generator includes an annular water jet configured to form an annular water curtain to interact with the liquid of the die and the cooling water tank. The enclosed space is enclosed between the faces.
- 根据权利要求1‐4中任一项所述的挤出机用废气收集系统,其特征在于,围成所述封闭空间的所述水幕呈内外多层叠加结构。The exhaust gas collection system for an extruder according to any one of claims 1-4, wherein the water curtain enclosing the closed space has an inner and outer multi-layer superimposed structure.
- 根据权利要求2所述的挤出机用废气收集系统,其特征在于,所述机头上设置有底座,所述水幕发生器固定于所述底座上,所述水幕发生器配置为能够调整在所述底座上的安装角度和水幕产生方向。The exhaust gas collection system for an extruder according to claim 2, wherein a base is provided on the head, the water curtain generator is fixed on the base, and the water curtain generator is configured to Adjust the installation angle on the base and the direction of the water curtain.
- 根据权利要求2‐4中任一项所述的挤出机用废气收集系统,其特征在于,所述供水管路中设置有调节阀。The exhaust gas collection system for an extruder according to any one of claims 2-4, wherein a regulating valve is provided in the water supply pipeline.
- 根据权利要求3所述的挤出机用废气收集系统,其特征在于,所述供水管路包括进水主管、管路分配器和多个进水支管,各所述进水支管分别连接一个或多个所述水幕喷头,所述管路分配器设置在所述进水主管和多个所述进水支管之间。The exhaust gas collection system for an extruder according to claim 3, wherein the water supply pipeline includes a water inlet main pipe, a pipeline distributor and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or The plurality of water curtain nozzles and the pipeline distributor are arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
- 根据权利要求1‐4中任一项所述的挤出机用废气收集系统,其特征在于,还包括气体净化组件,配置为净化所述抽气组件抽取的气体。The exhaust gas collection system for an extruder according to any one of claims 1 to 4, further comprising a gas purification component configured to purify the gas extracted by the gas extraction component.
- 根据权利要求2所述的挤出机用废气收集系统,其特征在于,所述水幕发生器的进水压力在0.1MPa以上;The exhaust gas collection system for an extruder according to claim 2, wherein the inlet pressure of the water curtain generator is above 0.1 MPa;和/或,所述水幕的厚度在0.05mm‐1mm;And/or, the thickness of the water curtain is between 0.05mm-1mm;和/或,所述抽气组件的抽气管道的管径为DN6‐DN65;And/or, the pipe diameter of the suction pipe of the suction component is DN6-DN65;和/或,所述抽气组件产生的风量为10-300m 3/h。 And/or, the air volume generated by the suction assembly is 10-300 m 3 /h.
- 一种挤出机废气收集方法,其特征在于,使用权利要求1‐10中任一项所述的挤出机用废气收集系统,进行以下操作:A method for collecting exhaust gas from an extruder, characterized in that the exhaust gas collection system for an extruder according to any one of claims 1-10 is used to perform the following operations:启动所述水幕发生组件产生水幕,使所述水幕在所述机头和所述冷却水槽的液面之间围成封闭空间,进而使所述机头排出的废气被阻隔在所述封闭空间内;Start the water curtain generating assembly to generate a water curtain, so that the water curtain encloses a closed space between the head and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the In a closed space启动所述抽气组件,在所述封闭空间内产生负压状态,使所述机头排出的废气从所述抽气口吸入后被所述抽气组件抽走。The air extraction assembly is activated to generate a negative pressure in the enclosed space, so that the exhaust gas discharged from the handpiece is sucked from the air extraction port and then sucked away by the air extraction assembly.
- 一种塑料挤出系统,其特征在于,包括:A plastic extrusion system, characterized in that it comprises:挤出装置,配置为从所述挤出装置的机头挤出塑料;An extrusion device configured to extrude plastic from the die of the extrusion device;冷却水槽,设置在所述机头的下方以接收并冷却塑料;A cooling water tank is arranged under the machine head to receive and cool the plastic;水幕发生组件,配置为产生水幕以在挤出机的机头和冷却水槽的液面之间围成封闭空间,使从所述机头排出的废气被阻隔在所述封闭空间内;The water curtain generating assembly is configured to generate a water curtain to enclose a closed space between the head of the extruder and the liquid level of the cooling water tank, so that the exhaust gas discharged from the head is blocked in the closed space;抽气组件,所述抽气组件的抽气口设置在所述封闭空间内。An air extraction assembly, the air extraction port of the air extraction assembly is arranged in the enclosed space.
- 根据权利要求12所述的挤出机用废气收集系统,其特征在于,所述水幕发生组件包括:The exhaust gas collection system for an extruder according to claim 12, wherein the water curtain generating assembly comprises:水幕发生器,配置为产生所述水幕;A water curtain generator configured to generate the water curtain;供水管路,配置为提供各所述水幕发生器形成所述水幕所需的水流。The water supply pipeline is configured to provide the water flow required by each of the water curtain generators to form the water curtain.
- 根据权利要求13所述的塑料挤出系统,其特征在于,所述水幕发生器包括多个水幕喷头,配置为分别在所述机头外围形成多个所述水幕,多个所述水幕交叉以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。The plastic extrusion system according to claim 13, wherein the water curtain generator comprises a plurality of water curtain nozzles, which are configured to respectively form a plurality of water curtains on the periphery of the machine head, and a plurality of The water curtain crosses to enclose the closed space with the liquid surface of the machine head and the cooling water tank.
- 根据权利要求14所述的塑料挤出系统,其特征在于,所述水幕发生器包括环形喷水口,配置为形成环形水幕以与所述机头和所述冷却水槽的液面之间围成所述封闭空间。The plastic extrusion system according to claim 14, wherein the water curtain generator comprises an annular water spray port configured to form an annular water curtain to be in contact with the liquid surface of the machine head and the cooling water tank. Enclose the enclosed space.
- 根据权利要求12‐15中任一项所述的塑料挤出系统,其特征在于,围成所述封闭空间的所述水幕呈内外多层叠加结构。The plastic extrusion system according to any one of claims 12-15, wherein the water curtain enclosing the closed space has an inner and outer multilayer superimposed structure.
- 根据权利要求13所述的塑料挤出系统,其特征在于,所述机头上设置有底座,所述水幕发生器固定于所述底座上,所述水幕发生器配置为能够调整在所述底座上的安装角度和水幕产生方向。The plastic extrusion system according to claim 13, wherein a base is provided on the head, the water curtain generator is fixed on the base, and the water curtain generator is configured to be adjustable The installation angle on the base and the direction of the water curtain are described.
- 根据权利要求13‐15中任一项所述的塑料挤出系统,其特征在于,所述供水管路中设置有调节阀。The plastic extrusion system according to any one of claims 13-15, wherein a regulating valve is provided in the water supply pipeline.
- 根据权利要求13所述的塑料挤出系统,其特征在于,所述供水管路包括进水主管、管路分配器和多个进水支管,各所述进水支管分别连接一个或多个所述水幕喷头,所述管路分配器设置在所述进水主管和多个所述进水支管之间。The plastic extrusion system according to claim 13, wherein the water supply pipeline includes a water inlet main pipe, a pipeline distributor and a plurality of water inlet branch pipes, and each of the water inlet branch pipes is connected to one or more In the water curtain nozzle, the pipeline distributor is arranged between the water inlet main pipe and the plurality of water inlet branch pipes.
- 根据权利要求12‐15中任一项所述的塑料挤出系统,其特征在于,还包括气体净化组件,配置为净化所述抽气组件抽取的气体。The plastic extrusion system according to any one of claims 12-15, further comprising a gas purification assembly configured to purify the gas extracted by the air extraction assembly.
- 根据权利要求13所述的塑料挤出系统,其特征在于,所述水幕发生器的进水压力在0.1MPa以上;The plastic extrusion system according to claim 13, wherein the water inlet pressure of the water curtain generator is above 0.1 MPa;和/或,所述水幕的厚度在0.05mm‐1mm;And/or, the thickness of the water curtain is between 0.05mm-1mm;和/或,所述抽气组件的抽气管道的管径为DN6‐DN65;And/or, the pipe diameter of the suction pipe of the suction component is DN6-DN65;和/或,所述抽气组件产生的风量为10-300m 3/h。 And/or, the air volume generated by the suction assembly is 10-300 m 3 /h.
- 根据权利要求12‐15中任一项所述的塑料挤出系统,其特征在于,所述水幕发生组件还配置为从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料。The plastic extrusion system according to any one of claims 12-15, wherein the water curtain generating assembly is further configured to generate water flow from below the plastic outlet of the handpiece in a direction consistent with the movement direction of the plastic. The water curtain can cool the material when the plastic material is broken, and the water curtain overlaps the material to be normally hauled plastic.
- 根据权利要求22所述的塑料挤出系统,其特征在于,冷却断料并搭接断料到正常牵引的塑料的所述水幕呈多层叠加结构。The plastic extrusion system according to claim 22, characterized in that the water curtain that cools the material cut and overlaps the material cut to the normally drawn plastic is a multi-layer superimposed structure.
- 一种塑料挤出系统,其特征在于,包括:A plastic extrusion system, characterized in that it comprises:挤出装置,配置为从所述挤出装置的机头挤出塑料;An extrusion device configured to extrude plastic from the die of the extrusion device;冷却水槽,设置在所述机头的下方以接收并冷却塑料;A cooling water tank is arranged under the machine head to receive and cool the plastic;水幕发生组件,配置为从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料。The water curtain generating assembly is configured to generate a water curtain whose water flow direction is consistent with the moving direction of the plastic from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material and the water The curtain overlaps the broken material to the plastic that is normally towed.
- 一种塑料挤出方法,其特征在于,使用权利要求24所述的塑料挤出系统,进行以下操作:A plastic extrusion method, characterized in that the following operations are performed using the plastic extrusion system of claim 24:启动所述挤出装置并开始挤出塑料;Start the extrusion device and start extruding plastic;启动所述水幕发生组件,从所述机头的塑料出口的下方产生水流方向与塑料的移动方向一致的水幕,使塑料出现断料时所述水幕能够冷却断料,并由所述水幕搭接断料到正常牵引的塑料;The water curtain generating assembly is activated, and a water curtain whose water flow direction is consistent with the moving direction of the plastic is generated from below the plastic outlet of the machine head, so that when the plastic material is broken, the water curtain can cool the material, and the The water curtain overlaps the broken material to the plastic that is normally towed;使所述冷却水槽在所述塑料出口的下方接收并冷却塑料。The cooling water tank receives and cools the plastic below the plastic outlet.
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