WO2020150967A1 - Magnetic liquid sealing device having function of preventing non-magnetic substance pollution - Google Patents

Magnetic liquid sealing device having function of preventing non-magnetic substance pollution Download PDF

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Publication number
WO2020150967A1
WO2020150967A1 PCT/CN2019/072999 CN2019072999W WO2020150967A1 WO 2020150967 A1 WO2020150967 A1 WO 2020150967A1 CN 2019072999 W CN2019072999 W CN 2019072999W WO 2020150967 A1 WO2020150967 A1 WO 2020150967A1
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WO
WIPO (PCT)
Prior art keywords
pole
tooth
magnetic
shaft
sleeve
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PCT/CN2019/072999
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French (fr)
Chinese (zh)
Inventor
李德才
刘霄
陈思宇
李倩
孙睿
杨纪显
李钲皓
Original Assignee
清华大学
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Application filed by 清华大学 filed Critical 清华大学
Priority to PCT/CN2019/072999 priority Critical patent/WO2020150967A1/en
Publication of WO2020150967A1 publication Critical patent/WO2020150967A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/40Sealings between relatively-moving surfaces by means of fluid
    • F16J15/43Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force

Definitions

  • the invention belongs to mechanical engineering sealing technology, and is particularly suitable for magnetic liquid sealing in an environment with more non-magnetic materials such as dust.
  • the magnetic fluid sealing technology is gradually being used by more and more industries due to its advantages of zero leakage, no mechanical wear, long life and simple structure.
  • non-magnetic materials such as dust will enter the magnetic liquid sealing device, which will affect the magnetic liquid sealing effect and service life.
  • the prior art discloses a magnetic liquid sealing device with self-cleaning function. The device puts the right pole shoe on the left side of the right bearing. The impurities entering on the right side will enter the right bearing first, and the right bearing is contaminated. Changing the shape of the pole piece cannot prevent impurities from entering the magnetic liquid, and does not serve the purpose of preventing contamination of the magnetic liquid sealing device.
  • the technical problem to be solved by the present invention is that in the existing magnetic liquid sealing device, especially the sealing device used in an environment with a lot of non-magnetic materials such as dust, it is inevitable that non-magnetic materials enter the magnetic liquid sealing device and cause the sealing device Contamination, resulting in a decrease in sealing effect and service life.
  • the present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a magnetic liquid sealing device with a function of preventing non-magnetic material contamination, and the magnetic liquid sealing device has a better function of preventing non-magnetic material contamination.
  • a magnetic liquid sealing device with a function of preventing contamination by non-magnetic substances includes: a shaft housing in which a shaft chamber is provided, and two ends of the shaft chamber are inner and outer ends respectively; a rotating shaft, A shaft is rotatably arranged in the shaft chamber, and the shaft extends from the outer end of the shaft chamber to the inner end of the shaft chamber; a shaft sleeve, the shaft sleeve is sleeved on the shaft; two Bearing, the two bearings are respectively sleeved on the shaft sleeve and arranged adjacent to the inner end of the shaft chamber; a first pole shoe, the first pole shoe is sleeved on the shaft sleeve, the first The pole shoes are located on the side facing the outer ends of the two bearings, the inner peripheral wall of the first pole shoes is provided with a plurality of first pole teeth, and the tooth top surface of each first pole tooth is connected to the shaft A magnetic liquid for sealing is adsorbed between
  • the plurality of second pole teeth include a plurality of flat teeth and at least one oblique tooth, the oblique tooth is located on a side of the flat tooth facing the outer end, and the tooth top surface of the oblique tooth is in a direction toward the outer end
  • the upper part is formed as a slope extending in a direction away from the shaft sleeve; a permanent magnet, the permanent magnet is sleeved on the shaft sleeve and is located between the first pole piece and the second pole piece.
  • the magnetic liquid sealing device with the function of preventing non-magnetic substance contamination, since the first pole piece and the second pole piece are located at the outer ends of the two bearings, it is better to prevent non-magnetic substances from entering the two bearings. Contaminated bearings occurred in each bearing.
  • the second pole tooth at the outer end of the second pole piece is formed as a helical tooth, and the tooth top surface of the helical tooth is formed as a slope extending away from the shaft sleeve in the direction toward the outer end, which increases the permanent magnet
  • the magnetic field intensity gradient generated in the magnetic liquid enhances the function of the magnetic sealing device to prevent contamination by non-magnetic substances.
  • the included angle between the tooth top surface of the helical tooth and the axis of the sleeve is a, and a satisfies the relationship: 5° ⁇ a ⁇ 9°.
  • a magnetic liquid is adsorbed between the tooth top surface of each of the flat teeth and the outer peripheral surface of the sleeve, and the helical teeth are multiple, located at the innermost end of the second pole piece Magnetic liquid is adsorbed between the tooth top surface of the helical tooth and the outer circumferential surface of the sleeve, and the rest is located between the tooth top surface of the helical tooth of the second pole piece and the outer circumferential surface of the sleeve without magnetism liquid.
  • the magnetic liquid sealing device with the function of preventing non-magnetic material contamination further includes: two sealing rings, one of which is located between the first pole piece and the shaft housing , The other sealing ring is located between the second pole piece and the shaft housing.
  • the magnetic fluid sealing device with the function of preventing non-magnetic substance contamination further includes two first adjusting washers, one of the first adjusting washers is located between the two bearings, and the other The first adjusting washer is located between the first pole piece and the bearing adjacent to it.
  • the inner end of the shaft housing is formed with a first protrusion
  • a second adjusting washer is provided between one of the bearings and the first protrusion
  • the outer end of the shaft housing is connected with A flange, the flange having a second protrusion extending into the shaft chamber.
  • the magnetic liquid sealing device with the function of preventing non-magnetic material contamination further includes a third adjusting washer, and the third adjusting washer is located between the second protrusion and the second pole. Between the boots.
  • the permanent magnet is made of one of neodymium iron boron, samarium cobalt, and iron cobalt nickel.
  • the gap between the tooth top surface of the first pole tooth and the outer circumferential surface of the sleeve is b1, and the value range of b1 is 0.1mm-0.2mm.
  • the gap between the tooth top surface and the outer circumferential surface of the sleeve is b2, and the value range of b2 is 0.1mm-0.2mm.
  • the width of the first pole tooth ranges from 3 to 5 times b1
  • the height of the first pole tooth ranges from 20 to 30 times b1
  • the width of the second pole tooth The range is 3 to 5 times of b2
  • the height of the second pole tooth ranges from 20 to 30 times of b2.
  • Fig. 1 is a schematic diagram of the overall structure of a magnetic liquid sealing device according to an embodiment of the present invention.
  • Fig. 2 is a schematic diagram of the structure of the fitting place between the first pole piece and the rotating shaft in the embodiment of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the fitting position between the second pole piece and the rotating shaft in the embodiment of the present invention.
  • Fig. 4 is a schematic structural diagram of a fitting position between a second pole piece and a rotating shaft according to another embodiment of the present invention.
  • Axle housing 1 shaft chamber 101, first protrusion 102, bolt hole 103,
  • Second pole shoe 6 second pole tooth 601, flat tooth 6011, helical tooth 6012,
  • connection should be understood in a broad sense unless otherwise clearly specified and limited.
  • they can be fixed or detachable.
  • Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
  • the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
  • the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination includes: a shaft housing 1, a rotating shaft 2, a shaft sleeve 3, two bearings 4, a first pole shoe 5, a second pole Shoe 6 and permanent magnet 7.
  • a shaft chamber 101 is provided in the shaft housing 1, and two ends of the shaft chamber 101 are an inner end and an outer end, respectively.
  • the rotating shaft 2 is rotatably arranged in the shaft chamber 101, and the rotating shaft 2 extends from the outer end of the shaft chamber 101 to the inner end of the shaft chamber 101.
  • Two bearings 4 are respectively sleeved on the shaft sleeve 3 and arranged adjacent to the inner end of the shaft chamber 101.
  • the first pole shoe 5 is sheathed on the shaft sleeve 3.
  • the first pole shoe 5 is located on the side of the two bearings 4 facing the outer end.
  • the inner peripheral wall of the first pole shoe 5 is provided with a plurality of first pole teeth 501, each A magnetic fluid 13 for sealing is adsorbed between the tooth top surface of the first pole tooth 501 and the outer peripheral surface of the sleeve 3 (as shown in FIG. 2, f in FIG. 2 represents the outer peripheral surface of the sleeve 3).
  • the second pole shoe 6 is sheathed on the sleeve 3, the second pole shoe 6 is located on the side of the first pole shoe 5 facing the outer end, and the inner peripheral wall of the second pole shoe 6 is provided with a plurality of second pole teeth 601, at least A magnetic fluid 13 for sealing is adsorbed between the tooth top surface of part of the second pole tooth 601 and the outer peripheral surface of the sleeve 3 (as shown in Figs. 3 to 4, f in Figs. 3 and 4 represents the sleeve 3
  • the plurality of second pole teeth 601 include a plurality of flat teeth 6011 and at least one helical tooth 6012.
  • the helical tooth 6012 is located on the side of the flat tooth 6011 facing the outer end, and the tooth top surface of the helical tooth 6012 is facing the outer end.
  • the direction is formed as a slope extending away from the shaft sleeve 3, and the permanent magnet 7 is sleeved on the shaft sleeve 3 and is located between the first pole shoe 5 and the second pole shoe 6.
  • the magnetic fluid 13 and the second pole tooth between the first pole tooth 501 and the sleeve 3 has a better sealing effect, so as to better avoid the phenomenon of non-magnetic substances entering the two bearings 4 and contaminating the bearings 4.
  • the second pole tooth 601 includes at least one helical tooth 6012 located at the outer end, and the tooth top surface of the helical tooth 6012 is formed in the direction toward the outer end as an inclined surface extending away from the sleeve 3, the first The shape of the two-pole teeth 601 changes, so that the permanent magnet 7 generates a magnetic field intensity gradient in the magnetic liquid 13, and the magnetic liquid 13 exerts a magnetic buoyancy force toward the outer end of the non-magnetic substance.
  • the entire sealing device will generate an outward force to the non-magnetic material entering from the outside, achieving the purpose of preventing non-magnetic material pollution, improving the sealing effect, increasing the service life of the bearing 4, and being more suitable for magnetic liquids in harsh environments 13 seal.
  • the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination, since the first pole shoe 5 and the second pole shoe 6 are located at the outer ends of the two bearings 4, non-magnetic materials are better avoided. Substances enter the two bearings 4 and contaminate the bearings 4.
  • the second pole tooth 601 at the outer end of the second pole shoe 6 is formed as a helical tooth 6012, and the tooth top surface of the helical tooth 6012 is formed as an inclined surface extending in a direction away from the sleeve 3 in the direction toward the outer end,
  • the magnetic field intensity gradient generated by the permanent magnet 7 in the magnetic liquid 13 is increased, and the function of the magnetic sealing device to prevent contamination by non-magnetic substances is enhanced.
  • the type of the magnetic liquid 13 in the embodiment of the present invention can be selected according to the difference of the sealing gas and the temperature environment, and the magnetic liquid 13 of different base liquids can be selected and injected into the first pole piece 5 and the second pole piece 5 and the second pole piece at a time during assembly.
  • the magnetic liquid sealing device 100 can select the type of magnetic liquid according to actual conditions, thereby expanding the practical range of the magnetic liquid sealing device 100.
  • the material of the first pole shoe 5 and the second pole shoe 6 in the embodiment of the present invention can be made of electrical pure iron.
  • the first pole shoe 5 and the second pole shoe 6 The material can be selected according to the actual situation and is not limited to electrical pure iron.
  • the number of poles of the first pole tooth 501 and the second pole tooth 601 is determined according to the pressure difference condition of the seal, and the sealing capacity of each stage is 0.5 atmosphere.
  • the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 is a, and a satisfies the relationship: 5° ⁇ a ⁇ 9°. It is understandable that, according to the experimental results, when the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 is between 5°-9°, it is more conducive to increase the permanent magnet 7 in the magnetic liquid 13 The intensity gradient of the magnetic field generated in the magnetic field, thereby better enhancing the sealing effect of the magnetic liquid sealing device 100.
  • the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 can also be selected according to actual needs and is not limited to the above range.
  • the magnetic fluid 13 is adsorbed between the tooth top surface of each flat tooth 6011 and the outer peripheral surface of the sleeve 3, and there are multiple helical teeth 6012 located in the second pole piece 6.
  • Magnetic fluid 13 is adsorbed between the tooth top surface of the innermost helical tooth 6012 and the outer circumferential surface of the sleeve 3, and the rest is located between the tooth top surface of the helical tooth 6012 of the second pole piece 6 and the outer circumferential surface of the sleeve 3 Does not absorb magnetic liquid.
  • the magnetic liquid 13 is not adsorbed between the tooth top surface of the remaining helical teeth 6012 of the second pole piece 6 and the outer peripheral surface of the sleeve 3 means that the tooth top surface of the remaining helical teeth 6012 is The gap between the outer peripheral surfaces is filled with air. That is to say, during the use of the magnetic liquid sealing device 100, there is an air gap between the tooth top surfaces of the remaining helical teeth 6012 and the shaft sleeve 3.
  • the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination further includes two sealing rings 8, one of which is located between the first pole piece 5 and the shaft housing 1.
  • the other sealing ring 8 is located between the second pole piece 6 and the shaft housing 1.
  • the sealing prevents non-magnetic materials from entering the inner end of the shaft chamber 101 from the gap between the first pole piece 5 and the shaft housing 1 or the gap between the second pole piece 6 and the shaft housing 1.
  • the sealing ring 8 provided between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1 can better ensure the sealing effect of the magnetic sealing device.
  • the sealing ring 8 can be formed as an O-ring.
  • the function of the sealing ring 8 is to ensure the sealing between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1.
  • the material, shape and sealing grade of the sealing ring 8 can be selected according to actual needs and is not limited to O-rings.
  • the outer peripheral surfaces of the first pole shoe 5 and the second pole shoe 6 are respectively provided with sealing grooves for fitting with the sealing ring 8.
  • the sealing ring 8 is avoided, and the sealing effect between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1 is further ensured.
  • the magnetic fluid sealing device 100 with the function of preventing non-magnetic substance contamination further includes two first adjusting washers 9, one of which is located between the two bearings 4, Another first adjusting washer 9 is located between the first pole shoe 5 and the bearing 4 adjacent to it.
  • the first adjusting washer 9 located between the two bearings 4 is mainly used to adjust the position between the two bearings 4 to ensure that the sleeve 3 can rotate stably under the support of the two bearings 4.
  • the main function of the first adjusting washer 9 located between the bearing 4 and the first pole piece 5 is to prevent the magnetic liquid 13 from being adsorbed between the bearing 4 and the sleeve 3.
  • the first pole piece 5 is in contact with the permanent magnet 7, and the bearing 4 is generally made of a magnetic metal material.
  • the first adjusting washer 9 between the bearing 4 and the first pole piece 5 better guarantees the sealing effect of the magnetic liquid sealing device 100.
  • the first adjusting gasket 9 may be a rubber sealing gasket.
  • the shape, material and size of the first adjusting gasket 9 can be selected according to actual needs and is not limited to the rubber sealing ring 8.
  • the inner end of the shaft housing 1 is formed with a first protrusion 102, and a second adjusting washer 10 is provided between one of the bearings 4 and the first protrusion 102, and the shaft housing 1 A flange 12 is connected to the outer end, and the flange 12 has a second protrusion 1201 extending into the shaft chamber 101. Therefore, the two bearings 4, the first pole piece 5, the second pole piece 6 and the permanent magnet 7 can be better restricted between the first protrusion 102 and the second protrusion 1201, avoiding the two bearings 4 1. The first pole piece 5, the second pole piece 6 and the permanent magnet 7 move axially, which affects the sealing effect of the magnet liquid sealing device.
  • the second adjusting washer 10 can be a rubber sealing ring.
  • the main function of the second adjusting washer 10 is to avoid axial movement of the two bearings 4, the first pole shoe 5, the second pole shoe 6 and the permanent magnet 7.
  • Another aspect is to avoid excessive friction between the bearing 4 and the first protrusion 1201. Therefore, the third adjustment gasket 11 can be selected according to actual needs, and is not limited to a rubber sealing ring.
  • the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination further includes a third adjustment washer 11, which is located between the second protrusion 1201 and the second pole.
  • the third adjusting washer 11 can be a rubber sealing ring.
  • the main function of the third adjusting washer 11 is to prevent the two bearings 4, the first pole piece 5, the second pole piece 6 and the permanent magnet 7 from axial movement, so
  • the third adjustment gasket 11 can be selected according to actual needs, and is not limited to a rubber sealing ring.
  • the permanent magnet 7 is made of one of neodymium iron boron, samarium cobalt, and iron cobalt nickel. It can be understood that the permanent magnet 7 is made of neodymium iron boron under the normal temperature and sealed condition, the permanent magnet 7 is samarium cobalt when the temperature is below 300°C, and the permanent magnet 7 is iron, cobalt and nickel when the temperature is 400°C. Therefore, different permanent magnets 7 are selected under different sealing temperature conditions, which improves the practical range of the magnetic liquid sealing device 100 of the embodiment of the present invention. In addition, it should be noted that changing the permanent magnets 7 with different magnetic field strengths can change the magnetic buoyancy of the magnetic liquid 13 on non-magnetic substances. Therefore, even if the permanent magnets 7 use the same material, the permanent magnets 7 with different magnetic field strengths can be selected to better achieve the function of preventing non-magnetic material pollution.
  • the gap between the tooth top surface of the first pole tooth 501 and the outer circumferential surface of the sleeve 3 is b1, and the value range of b1 is 0.1mm-0.2mm, and the tooth top surface of the second pole tooth 601
  • the gap with the outer peripheral surface of the sleeve 3 is b2, and the value range of b2 is 0.1mm-0.2mm.
  • Experimental verification shows that when b1 and b2 are controlled within the range of 0.1 mm-0.2 mm, the magnetic liquid sealing device 100 can have a better sealing effect.
  • the specific value ranges of b1 and b2 can be limited according to actual needs.
  • the width of the first pole tooth 501 ranges from 3 to 5 times b1, and the height of the first pole tooth 501 ranges from 20 to 30 times b1.
  • the width of the second pole tooth 601 ranges from 3 to 5 times that of b2, and the height of the second pole tooth 601 ranges from 20 to 30 times of b2. It should be noted that the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 affect the magnetic properties between the tooth top surface of the first pole tooth 501 and the outer circumferential surface of the sleeve 3 to a certain extent.
  • the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 will affect the sealing effect of the entire magnetic sealing device. It has been verified by experiments that when the height and width of the first pole tooth 501 and the second pole tooth When the height and width of the teeth 601 meet the above-mentioned value range, the magnetic liquid sealing device 100 has a better sealing effect.
  • the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 can be adjusted according to actual needs and are not limited to the above values. range.
  • first pole tooth 501 and the second pole tooth 601 the range of the height and width of the first pole tooth 501 and the second pole tooth 601 is the same, in actual practice, the first pole tooth 501 and the second pole tooth 601
  • the height and width can be the same or different.
  • the height of the flat tooth 6011 and the helical tooth 6012 of the second pole tooth 601 may be the same or different.
  • FIG. 1 a magnetic liquid sealing device 100 with a function of preventing non-magnetic substance contamination according to a specific embodiment of the present invention will be described.
  • the magnetic liquid sealing device 100 with the function of preventing contamination by non-magnetic substances of this embodiment can be used in a positive pressure sealing environment with little radial runout.
  • the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of this embodiment includes a shaft housing 1, a rotating shaft 2, a shaft sleeve 3, two bearings 4, a first pole shoe 5, a second pole shoe 6, a permanent magnet 7, Two sealing rings 8, two first adjusting gaskets 9 and a third adjusting gasket 11.
  • a shaft chamber 101 is provided in the shaft housing 1, and two ends of the shaft chamber 101 are an inner end and an outer end, respectively.
  • the inner end of the shaft housing 1 is formed with a first protrusion 102, a second adjusting washer 10 is provided between one of the bearings 4 and the first protrusion 102, and the flange 12 is connected to the outside of the shaft housing 1 and the shaft sleeve 3 by screws.
  • the flange 12 has a second protrusion 1201 extending into the shaft chamber 101.
  • the inner end surface of the shaft housing 1 is provided with a plurality of bolt holes 103 distributed around its axis.
  • the rotating shaft 2 is rotatably arranged in the shaft chamber 101, and the rotating shaft 2 extends from the outer end of the shaft chamber 101 to the inner end of the shaft chamber 101.
  • Two bearings 4 are respectively sleeved on the shaft sleeve 3 and arranged adjacent to the inner end of the shaft chamber 101.
  • the first pole shoe 5 is sheathed on the shaft sleeve 3, and the first pole shoe 5 is located on the side of the two bearings 4 facing the outer ends.
  • the inner peripheral wall of the first pole shoe 5 is provided with five first pole teeth 501, and a seal is adsorbed between the tooth top surface of each first pole tooth 501 and the outer peripheral surface of the sleeve 3.
  • Magnetic fluid 13 The second pole shoe 6 is sheathed on the shaft sleeve 3, and the second pole shoe 6 is located on the side of the first pole shoe 5 facing the outer end.
  • the inner peripheral wall of the second pole shoe 6 is provided with five second pole teeth 601.
  • the second pole teeth 601 include two flat teeth 6011 and three helical teeth 6012.
  • the helical teeth 6012 are located on the flat teeth 6011.
  • the tooth top surface of the helical tooth 6012 is formed as a slope extending away from the shaft sleeve 3 in the direction toward the outer end.
  • the tooth top surface of the helical tooth 6012 and the axis of the shaft sleeve 3 are clamped
  • the angle is a, and a satisfies the relationship: 5° ⁇ a ⁇ 9°.
  • the magnetic fluid 13 is adsorbed between the top surfaces of the two flat teeth 6011 and the helical teeth 6012 adjacent to the flat teeth 6011 and the outer peripheral surface of the sleeve 3, and the two helical teeth 6012 are located at the outer end of the second pole piece 6.
  • the magnetic liquid 13 is not adsorbed between the tooth top surface and the outer peripheral surface of the sleeve 3.
  • the permanent magnet 7 is sleeved on the shaft sleeve 3 and is located between the first pole piece 5 and the second pole piece 6.
  • a sealing ring 8 is provided between the first pole shoe 5 and the shaft housing 1, and another sealing ring 8 is provided between the second pole shoe 6 and the shaft housing 1.
  • a first adjusting washer 9 is provided between the two bearings 4, and another first adjusting washer 9 is provided between the first pole shoe 5 and the bearing 4.
  • a third adjusting washer 11 is provided between the second protrusion 1201 and the second pole shoe 6.
  • the gap between the tooth top surface of the first pole tooth 501 and the outer peripheral surface of the sleeve 3 is b1, and the value range of b1 is 0.1mm-0.2mm, and the tooth top surface of the second pole tooth 601
  • the gap with the outer peripheral surface of the sleeve 3 is b2, and the value range of b2 is 0.1mm-0.2mm.
  • the width of the first pole tooth 501 ranges from 3 to 5 times of b1, and the height of the first pole tooth 501 ranges from 20 to 30 times of b1.
  • the width of the second pole tooth 601 ranges from 3 to 5 times that of b2, and the height of the second pole tooth 601 ranges from 20 to 30 times of b2.
  • the permanent magnet 7 of this embodiment is made of neodymium iron boron under normal temperature sealing conditions. When the temperature is below 300° C., the permanent magnet 7 is selected from samarium cobalt, and when the temperature is 400° C., the permanent magnet 7 is selected from iron, cobalt and nickel.
  • the first pole shoe 5 and the second pole shoe 6 are made of electrical pure iron.
  • the magnetic liquid 13 of this embodiment uses kerosene or hydrocarbon or dilipid-based carrier fluid in a vacuum sealed environment, and uses a fluorocarbon-based carrier fluid in an acid- and alkali-resistant sealed environment. Use high-quality kerosene or silicate lipid or dilipid-based carrier fluid in a low-temperature sealed environment.
  • the installation steps of the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of the present embodiment are: the second adjusting washer 10, the bearing 4, the first adjusting washer 9, the bearing 4, the first adjusting washer 9, and the first pole
  • the shoe 5, the permanent magnet 7, and the second pole shoe 6 are installed together to form a sealing assembly.
  • the sealing assembly is placed in the shaft chamber 101 On the first protrusion 102 at the inner end, the third adjusting washer 11 and the flange 12, and finally the rotating shaft 2 sleeved with the sleeve 3 is installed in the direction from the inside to the outside, and the installation of the entire magnetic liquid sealing device 100 has been completed.
  • the main beneficial effect of the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of this embodiment is that the angle range between the tooth top surface of the second pole tooth 601 and the axis of the sleeve 3 is between 5°-9° ,
  • the shape of the second pole tooth 601 changes, the external magnetic field generates a magnetic field intensity gradient in the magnetic liquid 13, and the magnetic liquid 13 has an effect of magnetic buoyancy to the outer end of the non-magnetic substance.
  • the entire magnetic sealing device will generate an outward force on the non-magnetic material entering from the outside, achieving the purpose of preventing non-magnetic material pollution, improving the sealing effect, increasing the service life of the bearing 4, and being more suitable for magnetic liquids in harsh environments 13 Seal.

Abstract

A magnetic liquid sealing device (100) having a function of preventing non-magnetic substance pollution. The magnetic liquid sealing device comprises a shaft housing (1), a rotating shaft (2), a shaft sleeve (3), two bearings (4), a first pole shoe (5), a second pole shoe (6), and a permanent magnet (7). A magnetic liquid (13) for sealing is adsorbed between the top surfaces of first pole teeth (501) of the first pole shoe and the outer circumferential surface of the shaft sleeve. Second pole teeth (601) of the second pole shoe comprise a plurality of flat teeth (6011) and at least one oblique tooth (6012). The top surface of the oblique tooth is formed, in a direction toward the outer end, into an oblique surface extending in a direction away from the rotating shaft. The permanent magnet is sleeved on the shaft sleeve. The magnetic liquid sealing device has a better function of preventing non-magnetic substance pollution.

Description

具有防止非磁性物质污染功能的磁性液体密封装置Magnetic liquid sealing device with function of preventing non-magnetic substance pollution 技术领域Technical field
本发明属于机械工程密封技术,特别适用于粉尘等非磁性物质较多环境下的磁性液体密封。The invention belongs to mechanical engineering sealing technology, and is particularly suitable for magnetic liquid sealing in an environment with more non-magnetic materials such as dust.
背景技术Background technique
磁性液体密封技术由于具有零泄漏、无机械磨损,寿命长,结构简单等优点逐渐被越来越多的行业所使用。但是在使用过程中,难免有粉尘等非磁性物质进入到磁性液体密封装置中,影响磁性液体密封效果和使用寿命。现有技术中公开了一种具有自清洁功能的磁性液体密封装置,该装置将右极靴放在右轴承的左侧,在右侧进入的杂质会先进入右轴承,右轴承被污染,而且改变极靴的形状不能防止杂质进入磁性液体,没有起到防止磁性液体密封装置污染的目的。The magnetic fluid sealing technology is gradually being used by more and more industries due to its advantages of zero leakage, no mechanical wear, long life and simple structure. However, during use, it is inevitable that non-magnetic materials such as dust will enter the magnetic liquid sealing device, which will affect the magnetic liquid sealing effect and service life. The prior art discloses a magnetic liquid sealing device with self-cleaning function. The device puts the right pole shoe on the left side of the right bearing. The impurities entering on the right side will enter the right bearing first, and the right bearing is contaminated. Changing the shape of the pole piece cannot prevent impurities from entering the magnetic liquid, and does not serve the purpose of preventing contamination of the magnetic liquid sealing device.
本发明所要解决的技术问题是,现有的磁性液体密封装置中,尤其是粉尘等非磁性物质较多环境下使用的密封装置,难免有非磁性物质进入到磁性液体密封装置中对密封装置造成污染,导致密封效果和使用寿命下降。The technical problem to be solved by the present invention is that in the existing magnetic liquid sealing device, especially the sealing device used in an environment with a lot of non-magnetic materials such as dust, it is inevitable that non-magnetic materials enter the magnetic liquid sealing device and cause the sealing device Contamination, resulting in a decrease in sealing effect and service life.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种具有防止非磁性物质污染功能的磁性液体密封装置,所述磁性液体密封装置具有较好的防止非磁性物质污染的功能。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a magnetic liquid sealing device with a function of preventing non-magnetic material contamination, and the magnetic liquid sealing device has a better function of preventing non-magnetic material contamination.
根据本发明实施例的具有防止非磁性物质污染功能的磁性液体密封装置,包括:轴壳,所述轴壳内设有轴室,所述轴室两端分别为内端和外端;转轴,转轴可转动地设在所述轴室内,并且所述转轴由所述轴室的外端伸入到所述轴室的内端;轴套,所述轴套套设在所述转轴上;两个轴承,所述两个轴承分别套设在所述轴套上且邻近所述轴室的内端设置;第一极靴,所述第一极靴外套在所述轴套上,所述第一极靴位于所述两个轴承的朝向外端的一侧,所述第一极靴的内周壁上设有多个第一极齿,每个所述第一极齿的齿顶面与所述轴套的外周面之间吸附有用于密封的磁性液体;第二极靴,所述第二极靴外套在所述轴套上,所述第二极靴位于所述第一极靴的朝向外端的一侧,所述第二极靴的内周壁上设有多个第二极齿,至少部分所述第二极齿的齿顶面与所述轴套的外周面 之间吸附有用于密封的磁性液体,多个所述第二极齿包括多个平齿和至少一个斜齿,所述斜齿位于所述平齿的朝向外端的一侧,所述斜齿的齿顶面在朝向外端的方向上形成为朝向远离所述轴套的方向延伸的斜面;永磁体,所述永磁体套设在所述轴套上,且位于所述第一极靴和所述第二极靴之间。According to an embodiment of the present invention, a magnetic liquid sealing device with a function of preventing contamination by non-magnetic substances includes: a shaft housing in which a shaft chamber is provided, and two ends of the shaft chamber are inner and outer ends respectively; a rotating shaft, A shaft is rotatably arranged in the shaft chamber, and the shaft extends from the outer end of the shaft chamber to the inner end of the shaft chamber; a shaft sleeve, the shaft sleeve is sleeved on the shaft; two Bearing, the two bearings are respectively sleeved on the shaft sleeve and arranged adjacent to the inner end of the shaft chamber; a first pole shoe, the first pole shoe is sleeved on the shaft sleeve, the first The pole shoes are located on the side facing the outer ends of the two bearings, the inner peripheral wall of the first pole shoes is provided with a plurality of first pole teeth, and the tooth top surface of each first pole tooth is connected to the shaft A magnetic liquid for sealing is adsorbed between the outer circumferential surface of the sleeve; a second pole shoe, the second pole shoe is sheathed on the shaft sleeve, and the second pole shoe is located at the outer end of the first pole shoe On one side, the inner peripheral wall of the second pole shoe is provided with a plurality of second pole teeth, and at least part of the tooth top surface of the second pole tooth and the outer peripheral surface of the sleeve are attracted by magnetic seals for sealing. Liquid, the plurality of second pole teeth include a plurality of flat teeth and at least one oblique tooth, the oblique tooth is located on a side of the flat tooth facing the outer end, and the tooth top surface of the oblique tooth is in a direction toward the outer end The upper part is formed as a slope extending in a direction away from the shaft sleeve; a permanent magnet, the permanent magnet is sleeved on the shaft sleeve and is located between the first pole piece and the second pole piece.
根据本发明实施例的具有防止非磁性物质污染功能的磁性液体密封装置,由于第一极靴和第二极靴均位于两个轴承的外端,从而较好地避免了非磁性物质进入到两个轴承中出现污染轴承的现象发生。与此同时,第二极靴的位于外端的第二极齿形成为斜齿,斜齿的齿顶面在朝向外端的方向上形成为朝向远离轴套的方向延伸的斜面,增加了永磁体在磁性液体中产生的磁场强度梯度,增强了磁性密封装置的防止非磁性物质污染的功能。According to the magnetic liquid sealing device with the function of preventing non-magnetic substance contamination, since the first pole piece and the second pole piece are located at the outer ends of the two bearings, it is better to prevent non-magnetic substances from entering the two bearings. Contaminated bearings occurred in each bearing. At the same time, the second pole tooth at the outer end of the second pole piece is formed as a helical tooth, and the tooth top surface of the helical tooth is formed as a slope extending away from the shaft sleeve in the direction toward the outer end, which increases the permanent magnet The magnetic field intensity gradient generated in the magnetic liquid enhances the function of the magnetic sealing device to prevent contamination by non-magnetic substances.
在一些实施例中,所述斜齿的齿顶面与所述轴套的轴线之间的夹角为a,a满足关系式:5°≤a≤9°。In some embodiments, the included angle between the tooth top surface of the helical tooth and the axis of the sleeve is a, and a satisfies the relationship: 5°≤a≤9°.
在一些实施例中,每个所述平齿的齿顶面与所述轴套的外周面之间均吸附有磁性液体,所述斜齿为多个,位于所述第二极靴最内端的所述斜齿的齿顶面与所述轴套的外周面之间吸附磁性液体,其余位于所述第二极靴的斜齿的齿顶面与所述轴套的外周面之间不吸附磁性液体。In some embodiments, a magnetic liquid is adsorbed between the tooth top surface of each of the flat teeth and the outer peripheral surface of the sleeve, and the helical teeth are multiple, located at the innermost end of the second pole piece Magnetic liquid is adsorbed between the tooth top surface of the helical tooth and the outer circumferential surface of the sleeve, and the rest is located between the tooth top surface of the helical tooth of the second pole piece and the outer circumferential surface of the sleeve without magnetism liquid.
在一些实施例中,所述的具有防止非磁性物质污染功能的磁性液体密封装置,还包括:两个密封圈,其中一个所述密封圈位于所述第一极靴和所述轴壳之间,另一个所述密封圈位于所述第二极靴与所述轴壳之间。In some embodiments, the magnetic liquid sealing device with the function of preventing non-magnetic material contamination further includes: two sealing rings, one of which is located between the first pole piece and the shaft housing , The other sealing ring is located between the second pole piece and the shaft housing.
在一些实施例中,所述的具有防止非磁性物质污染功能的磁性液体密封装置,还包括两个第一调整垫圈,其中一个所述第一调整垫圈位于所述两个轴承之间,另一个所述第一调整垫圈位于所述第一极靴和与其临近设置的所述轴承之间。In some embodiments, the magnetic fluid sealing device with the function of preventing non-magnetic substance contamination further includes two first adjusting washers, one of the first adjusting washers is located between the two bearings, and the other The first adjusting washer is located between the first pole piece and the bearing adjacent to it.
在一些实施例中,所述轴壳的内端形成有第一凸起,其中一个所述轴承与所述第一凸起之间设有第二调整垫圈,所述轴壳的外端连接有法兰,所述法兰具有伸入到所述轴室的第二凸起。In some embodiments, the inner end of the shaft housing is formed with a first protrusion, a second adjusting washer is provided between one of the bearings and the first protrusion, and the outer end of the shaft housing is connected with A flange, the flange having a second protrusion extending into the shaft chamber.
在一些具体的实施例中,所述的具有防止非磁性物质污染功能的磁性液体密封装置,还包括第三调整垫圈,所述第三调整垫圈位于所述第二凸起与所述第二极靴之间。In some specific embodiments, the magnetic liquid sealing device with the function of preventing non-magnetic material contamination further includes a third adjusting washer, and the third adjusting washer is located between the second protrusion and the second pole. Between the boots.
在一些实施例中,所述永磁体采用钕铁硼、钐钴、铁钴镍中的一种材料制成。In some embodiments, the permanent magnet is made of one of neodymium iron boron, samarium cobalt, and iron cobalt nickel.
在一些实施例中,所述第一极齿的齿顶面与所述轴套的外周面之间的间隙为b1,b1的取值范围为0.1mm-0.2mm,所述第二极齿的齿顶面与所述轴套的外周面之间的间隙为b2,b2的取值范围为0.1mm-0.2mm。In some embodiments, the gap between the tooth top surface of the first pole tooth and the outer circumferential surface of the sleeve is b1, and the value range of b1 is 0.1mm-0.2mm. The gap between the tooth top surface and the outer circumferential surface of the sleeve is b2, and the value range of b2 is 0.1mm-0.2mm.
在一些具体的实施例中,所述第一极齿的宽度范围为b1的3到5倍,所述第一极齿的高度范围为b1的20到30倍;所述第二极齿的宽度范围为b2的3到5倍,所述第二极齿的高度范围为b2的20到30倍。In some specific embodiments, the width of the first pole tooth ranges from 3 to 5 times b1, the height of the first pole tooth ranges from 20 to 30 times b1; the width of the second pole tooth The range is 3 to 5 times of b2, and the height of the second pole tooth ranges from 20 to 30 times of b2.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。The additional aspects and advantages of the present invention will be partly given in the following description, and part of them will become obvious from the following description, or be understood through the practice of the present invention.
附图说明Description of the drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1是本发明实施例的磁性液体密封装置的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a magnetic liquid sealing device according to an embodiment of the present invention.
图2是本发明实施例的第一极靴与转轴的配合处的结构示意图。Fig. 2 is a schematic diagram of the structure of the fitting place between the first pole piece and the rotating shaft in the embodiment of the present invention.
图3是本发明实施例的第二极靴与转轴的配合处的结构示意图。Fig. 3 is a schematic diagram of the structure of the fitting position between the second pole piece and the rotating shaft in the embodiment of the present invention.
图4是本发明另一实施例的第二极靴与转轴的配合处的结构示意图。Fig. 4 is a schematic structural diagram of a fitting position between a second pole piece and a rotating shaft according to another embodiment of the present invention.
附图标记:Reference signs:
磁性液体密封装置100、Magnetic liquid sealing device 100,
轴壳1、轴室101、第一凸起102、螺栓孔103、Axle housing 1, shaft chamber 101, first protrusion 102, bolt hole 103,
转轴2、Shaft 2,
轴套3、 Shaft sleeve 3.
轴承4、Bearing 4.
第一极靴5、第一极齿501、The first pole shoe 5, the first pole tooth 501,
第二极靴6、第二极齿601、平齿6011、斜齿6012、 Second pole shoe 6, second pole tooth 601, flat tooth 6011, helical tooth 6012,
永磁体7、Permanent magnet 7,
密封圈8、Seal ring 8,
第一调整垫圈9、The first adjusting washer 9,
第二调整垫圈10、The second adjusting washer 10,
第三调整垫圈11、The third adjustment washer 11,
法兰12、第二凸起1201、 Flange 12, second protrusion 1201,
磁性液体13。 Magnetic fluid 13.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary, and are only used to explain the present invention, but should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the pointed device or element It must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood in specific situations.
下面参考图1-图4描述根据本发明实施例的具有防止非磁性物质污染功能的磁性液体密封装置100的具体结构。The specific structure of the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination according to an embodiment of the present invention will be described below with reference to FIGS.
如图1所示,根据实施例的具有防止非磁性物质污染功能的磁性液体密封装置100包括:轴壳1、转轴2、轴套3、两个轴承4、第一极靴5、第二极靴6和永磁体7。As shown in FIG. 1, the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination according to the embodiment includes: a shaft housing 1, a rotating shaft 2, a shaft sleeve 3, two bearings 4, a first pole shoe 5, a second pole Shoe 6 and permanent magnet 7.
具体而言,轴壳1内设有轴室101,轴室101两端分别为内端和外端。转轴2可转动地设在轴室101内,并且转轴2由轴室101的外端伸入到轴室101的内端。两个轴承4分别套设在轴套3上且邻近轴室101的内端设置。第一极靴5外套在轴套3上,第一极靴5位于两个轴承4的朝向外端的一侧,第一极靴5的内周壁上设有多个第一极齿501,每个第一极齿501的齿顶面与轴套3的外周面之间吸附有用于密封的磁性液体13(如图2所示,图2中的f即代表轴套3的外周面)。第二极靴6外套在轴套3上,第二极靴6位于第一极靴5的朝向外端的一侧,第二极靴6的内周壁上设有多个第二极齿601,至少部分第二极齿601的齿顶面与轴套3的外周面之间吸附有用于密封的磁性液体13(如图3-图4所示,图3及图4中的f即代表轴套3的外周面),多个第二极齿601包括多个平齿6011和至少一个斜齿6012,斜齿6012位于平齿6011的朝向外端的一侧,斜齿6012的齿顶面在朝向外端的方向上形成为朝向远离轴套3的方向延伸的斜 面,永磁体7套设在轴套3上,且位于第一极靴5和第二极靴6之间。Specifically, a shaft chamber 101 is provided in the shaft housing 1, and two ends of the shaft chamber 101 are an inner end and an outer end, respectively. The rotating shaft 2 is rotatably arranged in the shaft chamber 101, and the rotating shaft 2 extends from the outer end of the shaft chamber 101 to the inner end of the shaft chamber 101. Two bearings 4 are respectively sleeved on the shaft sleeve 3 and arranged adjacent to the inner end of the shaft chamber 101. The first pole shoe 5 is sheathed on the shaft sleeve 3. The first pole shoe 5 is located on the side of the two bearings 4 facing the outer end. The inner peripheral wall of the first pole shoe 5 is provided with a plurality of first pole teeth 501, each A magnetic fluid 13 for sealing is adsorbed between the tooth top surface of the first pole tooth 501 and the outer peripheral surface of the sleeve 3 (as shown in FIG. 2, f in FIG. 2 represents the outer peripheral surface of the sleeve 3). The second pole shoe 6 is sheathed on the sleeve 3, the second pole shoe 6 is located on the side of the first pole shoe 5 facing the outer end, and the inner peripheral wall of the second pole shoe 6 is provided with a plurality of second pole teeth 601, at least A magnetic fluid 13 for sealing is adsorbed between the tooth top surface of part of the second pole tooth 601 and the outer peripheral surface of the sleeve 3 (as shown in Figs. 3 to 4, f in Figs. 3 and 4 represents the sleeve 3 The plurality of second pole teeth 601 include a plurality of flat teeth 6011 and at least one helical tooth 6012. The helical tooth 6012 is located on the side of the flat tooth 6011 facing the outer end, and the tooth top surface of the helical tooth 6012 is facing the outer end. The direction is formed as a slope extending away from the shaft sleeve 3, and the permanent magnet 7 is sleeved on the shaft sleeve 3 and is located between the first pole shoe 5 and the second pole shoe 6.
可以理解的是,由于第一极靴5和第二极靴6均位于两个轴承4的朝向外端的一侧,第一极齿501与轴套3之间的磁性液体13及第二极齿601与轴套3之间的磁性液体13较好的密封作用,从而较好地避免了非磁性物质进入到两个轴承4中出现污染轴承4的现象发生。It can be understood that, since the first pole shoe 5 and the second pole shoe 6 are both located on the side facing the outer ends of the two bearings 4, the magnetic fluid 13 and the second pole tooth between the first pole tooth 501 and the sleeve 3 The magnetic liquid 13 between the 601 and the shaft sleeve 3 has a better sealing effect, so as to better avoid the phenomenon of non-magnetic substances entering the two bearings 4 and contaminating the bearings 4.
需要说明的是,由于第二极齿601中包括至少一个位于外端的斜齿6012,且斜齿6012的齿顶面在朝向外端的方向上形成为朝向远离轴套3的方向延伸的斜面,第二极齿601的形状发生变化,使得永磁体7在磁性液体13中产生磁场强度梯度,磁性液体13对非磁性物质有向外端的磁浮力的作用。这样整个密封装置对于外界进入的非磁性物质会产生向外端的力,达到防止非磁性物质污染目的,改善了密封效果,增加了轴承4的使用寿命,同时更适用于恶劣化境下的磁性液体13密封。It should be noted that since the second pole tooth 601 includes at least one helical tooth 6012 located at the outer end, and the tooth top surface of the helical tooth 6012 is formed in the direction toward the outer end as an inclined surface extending away from the sleeve 3, the first The shape of the two-pole teeth 601 changes, so that the permanent magnet 7 generates a magnetic field intensity gradient in the magnetic liquid 13, and the magnetic liquid 13 exerts a magnetic buoyancy force toward the outer end of the non-magnetic substance. In this way, the entire sealing device will generate an outward force to the non-magnetic material entering from the outside, achieving the purpose of preventing non-magnetic material pollution, improving the sealing effect, increasing the service life of the bearing 4, and being more suitable for magnetic liquids in harsh environments 13 seal.
根据本发明实施例的具有防止非磁性物质污染功能的磁性液体密封装置100,由于第一极靴5和第二极靴6均位于两个轴承4的外端,从而较好地避免了非磁性物质进入到两个轴承4中出现污染轴承4的现象发生。与此同时,第二极靴6的位于外端的第二极齿601形成为斜齿6012,斜齿6012的齿顶面在朝向外端的方向上形成为朝向远离轴套3的方向延伸的斜面,增加了永磁体7在磁性液体13中产生的磁场强度梯度,增强了磁性密封装置的防止非磁性物质污染的功能。According to the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination, since the first pole shoe 5 and the second pole shoe 6 are located at the outer ends of the two bearings 4, non-magnetic materials are better avoided. Substances enter the two bearings 4 and contaminate the bearings 4. At the same time, the second pole tooth 601 at the outer end of the second pole shoe 6 is formed as a helical tooth 6012, and the tooth top surface of the helical tooth 6012 is formed as an inclined surface extending in a direction away from the sleeve 3 in the direction toward the outer end, The magnetic field intensity gradient generated by the permanent magnet 7 in the magnetic liquid 13 is increased, and the function of the magnetic sealing device to prevent contamination by non-magnetic substances is enhanced.
需要额外说明的是,本发明实施例的中磁性液体13的种类可以根据密封气体和温度环境的不同,选择不同基液的磁性液体13,在装配时一次注入到第一极靴5、第二极靴6与轴套3之间的间隙中。在真空密封环境时选用煤油或碳氢化合物或二脂类基载液,在耐酸耐碱密封环境下选用氟碳基载液。在低温密封环境下选用优质煤油或硅酸盐脂类或二脂类基载液。由此,本发明实施例的磁性液体密封装置100可根据实际情况选择磁性液体的种类,从而扩大了磁性液体密封装置100的实用范围。It should be additionally noted that the type of the magnetic liquid 13 in the embodiment of the present invention can be selected according to the difference of the sealing gas and the temperature environment, and the magnetic liquid 13 of different base liquids can be selected and injected into the first pole piece 5 and the second pole piece 5 and the second pole piece at a time during assembly. In the gap between the pole piece 6 and the shaft sleeve 3. Choose kerosene or hydrocarbon or diester-based carrier fluid in a vacuum-sealed environment, and fluorocarbon-based carrier fluid in an acid- and alkali-resistant sealed environment. Use high-quality kerosene or silicate lipid or dilipid-based carrier fluid in a low-temperature sealed environment. Therefore, the magnetic liquid sealing device 100 according to the embodiment of the present invention can select the type of magnetic liquid according to actual conditions, thereby expanding the practical range of the magnetic liquid sealing device 100.
此外,本发明的实施例中的第一极靴5和第二极靴6的材料可以选用电工纯铁,当然在本发明的其他实施例中,第一极靴5和第二极靴6的材料可以根据实际情况做出选择,并不限于电工纯铁。与此同时,第一极齿501和第二极齿601的极数级数根据密封的压差条件确定,每级的密封能力为0.5大气压。In addition, the material of the first pole shoe 5 and the second pole shoe 6 in the embodiment of the present invention can be made of electrical pure iron. Of course, in other embodiments of the present invention, the first pole shoe 5 and the second pole shoe 6 The material can be selected according to the actual situation and is not limited to electrical pure iron. At the same time, the number of poles of the first pole tooth 501 and the second pole tooth 601 is determined according to the pressure difference condition of the seal, and the sealing capacity of each stage is 0.5 atmosphere.
在一些实施例中,斜齿6012的齿顶面与轴套3的轴线之间的夹角为a,a满足关系式:5°≤a≤9°。可以理解的是,根据实验结果表明,当斜齿6012的齿顶面与轴套3的轴线之间的夹角范围在5°-9°之间,更有利于增加永磁体7在磁性液体13中产生的磁场强度梯度,从而更好地增强磁性液体密封装置100的密封效果。当然,在本发明 的其他实施例中,斜齿6012的齿顶面与轴套3的轴线之间的夹角还可以根据实际需要做出选择并不限于上述范围。In some embodiments, the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 is a, and a satisfies the relationship: 5°≤a≤9°. It is understandable that, according to the experimental results, when the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 is between 5°-9°, it is more conducive to increase the permanent magnet 7 in the magnetic liquid 13 The intensity gradient of the magnetic field generated in the magnetic field, thereby better enhancing the sealing effect of the magnetic liquid sealing device 100. Of course, in other embodiments of the present invention, the angle between the tooth top surface of the helical tooth 6012 and the axis of the sleeve 3 can also be selected according to actual needs and is not limited to the above range.
在一些实施例中,如图4所示,每个平齿6011的齿顶面与轴套3的外周面之间均吸附有磁性液体13,斜齿6012为多个,位于第二极靴6最内端的斜齿6012的齿顶面与所述轴套3的外周面之间吸附磁性液体13,其余位于第二极靴6的斜齿6012的齿顶面与轴套3的外周面之间不吸附磁性液体。这里需要说明的是,第二极靴6的其余斜齿6012的齿顶面与轴套3的外周面之间不吸附磁性液体13是指,其余斜齿6012的齿顶面与轴套3的外周面之间的间隙中填充的是空气。也就是说在磁性液体密封装置100使用过程中,其余斜齿6012的齿顶面与轴套3之间具有空气间隙。In some embodiments, as shown in FIG. 4, the magnetic fluid 13 is adsorbed between the tooth top surface of each flat tooth 6011 and the outer peripheral surface of the sleeve 3, and there are multiple helical teeth 6012 located in the second pole piece 6. Magnetic fluid 13 is adsorbed between the tooth top surface of the innermost helical tooth 6012 and the outer circumferential surface of the sleeve 3, and the rest is located between the tooth top surface of the helical tooth 6012 of the second pole piece 6 and the outer circumferential surface of the sleeve 3 Does not absorb magnetic liquid. It should be noted that the magnetic liquid 13 is not adsorbed between the tooth top surface of the remaining helical teeth 6012 of the second pole piece 6 and the outer peripheral surface of the sleeve 3 means that the tooth top surface of the remaining helical teeth 6012 is The gap between the outer peripheral surfaces is filled with air. That is to say, during the use of the magnetic liquid sealing device 100, there is an air gap between the tooth top surfaces of the remaining helical teeth 6012 and the shaft sleeve 3.
在一些实施例中,如图1所示,具有防止非磁性物质污染功能的磁性液体密封装置100还包括两个密封圈8,其中一个密封圈8位于第一极靴5和轴壳1之间,另一个密封圈8位于第二极靴6与轴壳1之间。可以理解的是,第一极靴5和轴壳1及第二极靴6和轴壳1之间具有密封圈8,保证了第一极靴5、第二极靴6与轴壳1之间的密封,避免了非磁性物质从第一极靴5与轴壳1之间的缝隙或者第二极靴6与轴壳1之间的缝隙进入轴室101内端的现象发生。也就是说,在第一极靴5与轴壳1及第二极靴6与轴壳1之间设置密封圈8能够更好地保证磁性密封装置的密封效果。In some embodiments, as shown in FIG. 1, the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination further includes two sealing rings 8, one of which is located between the first pole piece 5 and the shaft housing 1. , The other sealing ring 8 is located between the second pole piece 6 and the shaft housing 1. It can be understood that there is a sealing ring 8 between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1 to ensure that the first pole shoe 5, the second pole shoe 6 and the shaft housing 1 The sealing prevents non-magnetic materials from entering the inner end of the shaft chamber 101 from the gap between the first pole piece 5 and the shaft housing 1 or the gap between the second pole piece 6 and the shaft housing 1. In other words, the sealing ring 8 provided between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1 can better ensure the sealing effect of the magnetic sealing device.
需要补充说明的是,密封圈8可以形成为O型圈,当然由于上述密封圈8的作用是保证第一极靴5与轴壳1及第二极靴6与轴壳1之间的密封,密封圈8的材质、形状和密封等级可以根据实际需要做出选择并不限于O型圈。It should be supplemented that the sealing ring 8 can be formed as an O-ring. Of course, the function of the sealing ring 8 is to ensure the sealing between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1. The material, shape and sealing grade of the sealing ring 8 can be selected according to actual needs and is not limited to O-rings.
有利地,第一极靴5和第二极靴6的外周面上分别设有用于配合密封圈8的密封槽。由此,避免了密封圈8发生轴向窜动,进一步保证了第一极靴5与轴壳1及第二极靴6与轴壳1之间的密封效果。Advantageously, the outer peripheral surfaces of the first pole shoe 5 and the second pole shoe 6 are respectively provided with sealing grooves for fitting with the sealing ring 8. Thus, the axial movement of the sealing ring 8 is avoided, and the sealing effect between the first pole shoe 5 and the shaft housing 1 and the second pole shoe 6 and the shaft housing 1 is further ensured.
在一些实施例中,如图1所示,具有防止非磁性物质污染功能的磁性液体密封装置100还包括两个第一调整垫圈9,其中一个第一调整垫圈9位于两个轴承4之间,另一个第一调整垫圈9位于第一极靴5和与其临近设置的轴承4之间。In some embodiments, as shown in FIG. 1, the magnetic fluid sealing device 100 with the function of preventing non-magnetic substance contamination further includes two first adjusting washers 9, one of which is located between the two bearings 4, Another first adjusting washer 9 is located between the first pole shoe 5 and the bearing 4 adjacent to it.
可以理解的是,位于两个轴承4之间的第一调整垫圈9主要用于调整两个轴承4之间的位置,确保轴套3在两个轴承4的支撑下能够稳定的转动。而位于轴承4与第一极靴5之间的第一调整垫圈9的主要作用是防止磁性液体13吸附到轴承4与轴套3之间。具体而言,第一极靴5与永磁体7接触,而轴承4一般都是导磁的金属材料,为了避免轴承4被第一极靴5磁化而使得本该吸附在第一极靴5与轴套3之间的磁性液体13吸附轴承4与轴套3之间的现象发生,就需要在轴承4与第一极靴5之间设置第一调整垫 圈9。由此,在轴承4与第一极靴5之间的第一调整垫圈9更好地保证了磁性液体密封装置100的密封效果。需要补充说明的是,第一调整垫圈9可以为橡胶密封垫圈。当然,第一调整垫圈9的形状、材质和大小可以根据实际需要做出选择并不限于橡胶密封圈8。It can be understood that the first adjusting washer 9 located between the two bearings 4 is mainly used to adjust the position between the two bearings 4 to ensure that the sleeve 3 can rotate stably under the support of the two bearings 4. The main function of the first adjusting washer 9 located between the bearing 4 and the first pole piece 5 is to prevent the magnetic liquid 13 from being adsorbed between the bearing 4 and the sleeve 3. Specifically, the first pole piece 5 is in contact with the permanent magnet 7, and the bearing 4 is generally made of a magnetic metal material. In order to prevent the bearing 4 from being magnetized by the first pole piece 5, it should be attracted to the first pole piece 5 and When the phenomenon that the magnetic liquid 13 between the shaft sleeve 3 adsorbs between the bearing 4 and the shaft sleeve 3 occurs, it is necessary to provide a first adjusting washer 9 between the bearing 4 and the first pole piece 5. Therefore, the first adjusting washer 9 between the bearing 4 and the first pole piece 5 better guarantees the sealing effect of the magnetic liquid sealing device 100. It should be supplemented that the first adjusting gasket 9 may be a rubber sealing gasket. Of course, the shape, material and size of the first adjusting gasket 9 can be selected according to actual needs and is not limited to the rubber sealing ring 8.
在一些实施例中,如图1所示,轴壳1的内端形成有第一凸起102,其中一个轴承4与第一凸起102之间设有第二调整垫圈10,轴壳1的外端连接有法兰12,法兰12具有伸入到轴室101的第二凸起1201。由此,两个轴承4、第一极靴5、第二极靴6及永磁体7可以较好地被限制的第一凸起102与第二凸起1201之间,避免了两个轴承4、第一极靴5、第二极靴6及永磁体7发生轴向窜动从而影响磁体液体密封装置的密封效果现象发生。第二调整垫圈10可选用橡胶密封圈,当然,第二调整垫圈10的主要作用一方面是避免两个轴承4、第一极靴5、第二极靴6及永磁体7发生轴向窜动,另一方面是避免轴承4与第一凸起1201之间过度摩擦。因此第三调整垫圈11可以根据实际需要做出选择,并不限于橡胶密封圈。In some embodiments, as shown in FIG. 1, the inner end of the shaft housing 1 is formed with a first protrusion 102, and a second adjusting washer 10 is provided between one of the bearings 4 and the first protrusion 102, and the shaft housing 1 A flange 12 is connected to the outer end, and the flange 12 has a second protrusion 1201 extending into the shaft chamber 101. Therefore, the two bearings 4, the first pole piece 5, the second pole piece 6 and the permanent magnet 7 can be better restricted between the first protrusion 102 and the second protrusion 1201, avoiding the two bearings 4 1. The first pole piece 5, the second pole piece 6 and the permanent magnet 7 move axially, which affects the sealing effect of the magnet liquid sealing device. The second adjusting washer 10 can be a rubber sealing ring. Of course, the main function of the second adjusting washer 10 is to avoid axial movement of the two bearings 4, the first pole shoe 5, the second pole shoe 6 and the permanent magnet 7. Another aspect is to avoid excessive friction between the bearing 4 and the first protrusion 1201. Therefore, the third adjustment gasket 11 can be selected according to actual needs, and is not limited to a rubber sealing ring.
在一些具体的实施例中,如图1所示,具有防止非磁性物质污染功能的磁性液体密封装置100还包括第三调整垫圈11,第三调整垫圈11位于第二凸起1201与第二极靴6之间。由此,可以进一步避免两个轴承4、第一极靴5、第二极靴6及永磁体7发生轴向窜动。第三调整垫圈11可选用橡胶密封圈,当然,第三调整垫圈11的主要作用是避免两个轴承4、第一极靴5、第二极靴6及永磁体7发生轴向窜动,因此第三调整垫圈11可以根据实际需要做出选择,并不限于橡胶密封圈。In some specific embodiments, as shown in FIG. 1, the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination further includes a third adjustment washer 11, which is located between the second protrusion 1201 and the second pole. Between 6 boots. As a result, the axial movement of the two bearings 4, the first pole shoe 5, the second pole shoe 6 and the permanent magnet 7 can be further avoided. The third adjusting washer 11 can be a rubber sealing ring. Of course, the main function of the third adjusting washer 11 is to prevent the two bearings 4, the first pole piece 5, the second pole piece 6 and the permanent magnet 7 from axial movement, so The third adjustment gasket 11 can be selected according to actual needs, and is not limited to a rubber sealing ring.
在一些实施例中,永磁体7采用钕铁硼、钐钴、铁钴镍中的一种材料制成。可以理解的是,在常温密封条件下永磁体7选用钕铁硼材料,温度在300℃以下时永磁体7选用钐钴,温度在400℃时永磁体7选用铁钴镍。由此,不同的密封温度条件下选用不同的永磁体7,提高了本发明实施例的磁性液体密封装置100的实用范围。此外,需要额外说明的是,更换不同磁场强度的永磁体7可以改变磁性液体13对非磁性物质的磁浮力的大小。因此,即使永磁体7采用相同的材料也可以通过选用具有不同磁场强度的永磁体7来更好地实现防止非磁性物质污染的功能。In some embodiments, the permanent magnet 7 is made of one of neodymium iron boron, samarium cobalt, and iron cobalt nickel. It can be understood that the permanent magnet 7 is made of neodymium iron boron under the normal temperature and sealed condition, the permanent magnet 7 is samarium cobalt when the temperature is below 300°C, and the permanent magnet 7 is iron, cobalt and nickel when the temperature is 400°C. Therefore, different permanent magnets 7 are selected under different sealing temperature conditions, which improves the practical range of the magnetic liquid sealing device 100 of the embodiment of the present invention. In addition, it should be noted that changing the permanent magnets 7 with different magnetic field strengths can change the magnetic buoyancy of the magnetic liquid 13 on non-magnetic substances. Therefore, even if the permanent magnets 7 use the same material, the permanent magnets 7 with different magnetic field strengths can be selected to better achieve the function of preventing non-magnetic material pollution.
在一些实施例中,第一极齿501的齿顶面与轴套3的外周面之间的间隙为b1,b1的取值范围为0.1mm-0.2mm,第二极齿601的齿顶面与轴套3的外周面之间的间隙为b2,b2的取值范围为0.1mm-0.2mm。经过实验验证,当b1和b2控制在0.1mmm-0.2mm的范围内时,磁性液体密封装置100能够具有较好的密封效果。当然,在本发明的其他实施例中,b1和b2的具体取值范围可以根据实际需要做出限定。In some embodiments, the gap between the tooth top surface of the first pole tooth 501 and the outer circumferential surface of the sleeve 3 is b1, and the value range of b1 is 0.1mm-0.2mm, and the tooth top surface of the second pole tooth 601 The gap with the outer peripheral surface of the sleeve 3 is b2, and the value range of b2 is 0.1mm-0.2mm. Experimental verification shows that when b1 and b2 are controlled within the range of 0.1 mm-0.2 mm, the magnetic liquid sealing device 100 can have a better sealing effect. Of course, in other embodiments of the present invention, the specific value ranges of b1 and b2 can be limited according to actual needs.
在一些具体的实施例中,第一极齿501的宽度范围为b1的3到5倍,第一极齿501 的高度范围为b1的20到30倍。第二极齿601的宽度范围为b2的3到5倍,第二极齿601的高度范围为b2的20到30倍。需要说明的是,第一极齿501的宽度和高度以及第二极齿601的高度和宽度在一定程度上影响着第一极齿501的齿顶面与轴套3的外周面之间的磁性液体13的厚度以及第二极齿601的齿顶面与轴套3的外周面之间的磁性液体13的厚度。也就是说第一极齿501的宽度和高度以及第二极齿601的高度和宽度会影响整个磁性密封装置的密封效果,经实验验证,当第一极齿501的高度和宽度以及第二极齿601的高度和宽度满足上述取值范围时,磁性液体密封装置100具有较好的密封效果。当然,这里补充需要说明的是,在本发明的具体实施例中,第一极齿501的宽度和高度以及第二极齿601的高度和宽度可以根据实际需要做出调整并不限于上述取值范围。此外,这里需要说明的是,虽然上述第一极齿501和第二极齿601的高度及宽度的取值范围相同,但是在实际实用过程中,第一极齿501和第二极齿601的高度和宽度可以相同也可以不同。第二极齿601的平齿6011和斜齿6012的高度可以相同也可以不相同。In some specific embodiments, the width of the first pole tooth 501 ranges from 3 to 5 times b1, and the height of the first pole tooth 501 ranges from 20 to 30 times b1. The width of the second pole tooth 601 ranges from 3 to 5 times that of b2, and the height of the second pole tooth 601 ranges from 20 to 30 times of b2. It should be noted that the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 affect the magnetic properties between the tooth top surface of the first pole tooth 501 and the outer circumferential surface of the sleeve 3 to a certain extent. The thickness of the liquid 13 and the thickness of the magnetic liquid 13 between the tooth top surface of the second pole tooth 601 and the outer peripheral surface of the sleeve 3. That is to say, the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 will affect the sealing effect of the entire magnetic sealing device. It has been verified by experiments that when the height and width of the first pole tooth 501 and the second pole tooth When the height and width of the teeth 601 meet the above-mentioned value range, the magnetic liquid sealing device 100 has a better sealing effect. Of course, what needs to be added here is that in the specific embodiment of the present invention, the width and height of the first pole tooth 501 and the height and width of the second pole tooth 601 can be adjusted according to actual needs and are not limited to the above values. range. In addition, it should be noted here that although the range of the height and width of the first pole tooth 501 and the second pole tooth 601 is the same, in actual practice, the first pole tooth 501 and the second pole tooth 601 The height and width can be the same or different. The height of the flat tooth 6011 and the helical tooth 6012 of the second pole tooth 601 may be the same or different.
实施例:Examples:
下面参考图1描述本发明一个具体实施例的具有防止非磁性物质污染功能的磁性液体密封装置100。Hereinafter, referring to FIG. 1, a magnetic liquid sealing device 100 with a function of preventing non-magnetic substance contamination according to a specific embodiment of the present invention will be described.
本实施例的具有防止非磁性物质污染功能的磁性液体密封装置100可用于径向跳动不大的正压密封环境下。The magnetic liquid sealing device 100 with the function of preventing contamination by non-magnetic substances of this embodiment can be used in a positive pressure sealing environment with little radial runout.
本实施例的具有防止非磁性物质污染功能的磁性液体密封装置100包括轴壳1、转轴2、轴套3、两个轴承4、第一极靴5、第二极靴6、永磁体7、两个密封圈8、两个第一调整垫圈9和一个第三调整垫圈11。轴壳1内设有轴室101,轴室101两端分别为内端和外端。轴壳1的内端形成有第一凸起102,其中一个轴承4与第一凸起102之间设有第二调整垫圈10,法兰12通过螺钉连接在轴壳1及轴套3的外端,法兰12具有伸入到轴室101的第二凸起1201。轴壳1的内端面上设有环绕其轴线分布的多个螺栓孔103。转轴2可转动地设在轴室101内,并且转轴2由轴室101的外端伸入到轴室101的内端。两个轴承4分别套设在轴套3上且邻近轴室101的内端设置。第一极靴5外套在轴套3上,第一极靴5位于两个轴承4的朝向外端的一侧。如图2所示,第一极靴5的内周壁上设有五个第一极齿501,每个第一极齿501的齿顶面与轴套3的外周面之间吸附有用于密封的磁性液体13。第二极靴6外套在轴套3上,第二极靴6位于第一极靴5的朝向外端的一侧。如图4所示,第二极靴6的内周壁上设有五个第二极齿601, 第二极齿601包括两个平齿6011和三个斜齿6012,斜齿6012位于平齿6011的朝向外端的一侧,斜齿6012的齿顶面在朝向外端的方向上形成为朝向远离轴套3的方向延伸的斜面,斜齿6012的齿顶面与轴套3的轴线之间的夹角为a,a满足关系式:5°≤a≤9°。两个平齿6011及与平齿6011相邻的斜齿6012的齿顶面与轴套3的外周面之间均吸附有磁性液体13,位于第二极靴6的外端的两个斜齿6012的齿顶面与轴套3的外周面之间不吸附磁性液体13。永磁体7套设在轴套3上,且位于第一极靴5和第二极靴6之间。第一极靴5和轴壳1之间设有密封圈8,第二极靴6与轴壳1之间设有另一个密封圈8。两个轴承4之间设有第一调整垫圈9,第一极靴5与轴承4之间设有另一第一调整垫圈9。第二凸起1201与第二极靴6之间设有第三调整垫圈11。The magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of this embodiment includes a shaft housing 1, a rotating shaft 2, a shaft sleeve 3, two bearings 4, a first pole shoe 5, a second pole shoe 6, a permanent magnet 7, Two sealing rings 8, two first adjusting gaskets 9 and a third adjusting gasket 11. A shaft chamber 101 is provided in the shaft housing 1, and two ends of the shaft chamber 101 are an inner end and an outer end, respectively. The inner end of the shaft housing 1 is formed with a first protrusion 102, a second adjusting washer 10 is provided between one of the bearings 4 and the first protrusion 102, and the flange 12 is connected to the outside of the shaft housing 1 and the shaft sleeve 3 by screws. At the end, the flange 12 has a second protrusion 1201 extending into the shaft chamber 101. The inner end surface of the shaft housing 1 is provided with a plurality of bolt holes 103 distributed around its axis. The rotating shaft 2 is rotatably arranged in the shaft chamber 101, and the rotating shaft 2 extends from the outer end of the shaft chamber 101 to the inner end of the shaft chamber 101. Two bearings 4 are respectively sleeved on the shaft sleeve 3 and arranged adjacent to the inner end of the shaft chamber 101. The first pole shoe 5 is sheathed on the shaft sleeve 3, and the first pole shoe 5 is located on the side of the two bearings 4 facing the outer ends. As shown in Figure 2, the inner peripheral wall of the first pole shoe 5 is provided with five first pole teeth 501, and a seal is adsorbed between the tooth top surface of each first pole tooth 501 and the outer peripheral surface of the sleeve 3. Magnetic fluid 13. The second pole shoe 6 is sheathed on the shaft sleeve 3, and the second pole shoe 6 is located on the side of the first pole shoe 5 facing the outer end. As shown in Figure 4, the inner peripheral wall of the second pole shoe 6 is provided with five second pole teeth 601. The second pole teeth 601 include two flat teeth 6011 and three helical teeth 6012. The helical teeth 6012 are located on the flat teeth 6011. On the side facing the outer end, the tooth top surface of the helical tooth 6012 is formed as a slope extending away from the shaft sleeve 3 in the direction toward the outer end. The tooth top surface of the helical tooth 6012 and the axis of the shaft sleeve 3 are clamped The angle is a, and a satisfies the relationship: 5°≤a≤9°. The magnetic fluid 13 is adsorbed between the top surfaces of the two flat teeth 6011 and the helical teeth 6012 adjacent to the flat teeth 6011 and the outer peripheral surface of the sleeve 3, and the two helical teeth 6012 are located at the outer end of the second pole piece 6. The magnetic liquid 13 is not adsorbed between the tooth top surface and the outer peripheral surface of the sleeve 3. The permanent magnet 7 is sleeved on the shaft sleeve 3 and is located between the first pole piece 5 and the second pole piece 6. A sealing ring 8 is provided between the first pole shoe 5 and the shaft housing 1, and another sealing ring 8 is provided between the second pole shoe 6 and the shaft housing 1. A first adjusting washer 9 is provided between the two bearings 4, and another first adjusting washer 9 is provided between the first pole shoe 5 and the bearing 4. A third adjusting washer 11 is provided between the second protrusion 1201 and the second pole shoe 6.
在本实施例中,第一极齿501的齿顶面与轴套3的外周面之间的间隙为b1,b1的取值范围为0.1mm-0.2mm,第二极齿601的齿顶面与轴套3的外周面之间的间隙为b2,b2的取值范围为0.1mm-0.2mm。第一极齿501的宽度范围为b1的3到5倍,第一极齿501的高度范围为b1的20到30倍。第二极齿601的宽度范围为b2的3到5倍,第二极齿601的高度范围为b2的20到30倍。本实施例的永磁体7在常温密封条件下永磁体7选用钕铁硼材料,温度在300℃以下时永磁体7选用钐钴,温度在400℃时永磁体7选用铁钴镍。第一极靴5和第二极靴6选用电工纯铁。本实施例的磁性液体13在真空密封环境时选用煤油或碳氢化合物或二脂类基载液,在耐酸耐碱密封环境下选用氟碳基载液。在低温密封环境下选用优质煤油或硅酸盐脂类或二脂类基载液。In this embodiment, the gap between the tooth top surface of the first pole tooth 501 and the outer peripheral surface of the sleeve 3 is b1, and the value range of b1 is 0.1mm-0.2mm, and the tooth top surface of the second pole tooth 601 The gap with the outer peripheral surface of the sleeve 3 is b2, and the value range of b2 is 0.1mm-0.2mm. The width of the first pole tooth 501 ranges from 3 to 5 times of b1, and the height of the first pole tooth 501 ranges from 20 to 30 times of b1. The width of the second pole tooth 601 ranges from 3 to 5 times that of b2, and the height of the second pole tooth 601 ranges from 20 to 30 times of b2. The permanent magnet 7 of this embodiment is made of neodymium iron boron under normal temperature sealing conditions. When the temperature is below 300° C., the permanent magnet 7 is selected from samarium cobalt, and when the temperature is 400° C., the permanent magnet 7 is selected from iron, cobalt and nickel. The first pole shoe 5 and the second pole shoe 6 are made of electrical pure iron. The magnetic liquid 13 of this embodiment uses kerosene or hydrocarbon or dilipid-based carrier fluid in a vacuum sealed environment, and uses a fluorocarbon-based carrier fluid in an acid- and alkali-resistant sealed environment. Use high-quality kerosene or silicate lipid or dilipid-based carrier fluid in a low-temperature sealed environment.
本实施例的具有防止非磁性物质污染功能的磁性液体密封装置100安装步骤为:依次将第二调整垫圈10、轴承4、第一调整垫圈9、轴承4、第一调整垫圈9、第一极靴5、永磁体7、第二极靴6安装在一起形成密封组件,向第一极靴5、第二极靴6的内环面注入磁性液体13后,将此密封组件放置在轴室101内端的第一凸起102上,第三调整垫圈11和法兰12,最后按照从内到外的方向装上套设有轴套3的转轴2,已完成整个磁性液体密封装置100的安装。The installation steps of the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of the present embodiment are: the second adjusting washer 10, the bearing 4, the first adjusting washer 9, the bearing 4, the first adjusting washer 9, and the first pole The shoe 5, the permanent magnet 7, and the second pole shoe 6 are installed together to form a sealing assembly. After the magnetic liquid 13 is injected into the inner ring surface of the first pole shoe 5 and the second pole shoe 6, the sealing assembly is placed in the shaft chamber 101 On the first protrusion 102 at the inner end, the third adjusting washer 11 and the flange 12, and finally the rotating shaft 2 sleeved with the sleeve 3 is installed in the direction from the inside to the outside, and the installation of the entire magnetic liquid sealing device 100 has been completed.
本实施例的具有防止非磁性物质污染功能的磁性液体密封装置100的主要有益效果为:由于第二极齿601的齿顶面与轴套3的轴线的角度范围在5°-9°之间,第二极齿601的形状发生变化,外磁场在磁性液体13中产生磁场强度梯度,磁性液体13对非磁性物质有向外端的磁浮力的作用。这样整个磁性密封装置对于外界进入的非磁性物质会产生向外端的力,达到防止非磁性物质污染目的,改善了密封效果,增加了轴承4的使用寿命,同时更适用于恶劣化境下的磁性液体13密封。The main beneficial effect of the magnetic liquid sealing device 100 with the function of preventing non-magnetic substance contamination of this embodiment is that the angle range between the tooth top surface of the second pole tooth 601 and the axis of the sleeve 3 is between 5°-9° , The shape of the second pole tooth 601 changes, the external magnetic field generates a magnetic field intensity gradient in the magnetic liquid 13, and the magnetic liquid 13 has an effect of magnetic buoyancy to the outer end of the non-magnetic substance. In this way, the entire magnetic sealing device will generate an outward force on the non-magnetic material entering from the outside, achieving the purpose of preventing non-magnetic material pollution, improving the sealing effect, increasing the service life of the bearing 4, and being more suitable for magnetic liquids in harsh environments 13 Seal.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施 例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "some embodiments", "exemplary embodiments", "examples", "specific examples", or "some examples" etc. mean to incorporate the implementation The specific features, structures, materials or characteristics described in the examples or examples are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above-mentioned terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and modifications can be made to these embodiments without departing from the principle and purpose of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims (10)

  1. 一种具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,包括:A magnetic liquid sealing device with the function of preventing non-magnetic substance contamination, which is characterized in that it comprises:
    轴壳,所述轴壳内设有轴室,所述轴室两端分别为内端和外端;A shaft housing, a shaft chamber is provided in the shaft housing, and two ends of the shaft chamber are an inner end and an outer end respectively;
    转轴,转轴可转动地设在所述轴室内,并且所述转轴由所述轴室的外端伸入到所述轴室的内端;A rotating shaft, the rotating shaft is rotatably arranged in the shaft chamber, and the rotating shaft extends from the outer end of the shaft chamber to the inner end of the shaft chamber;
    轴套,所述轴套套设在所述转轴上;A shaft sleeve, the shaft sleeve is sleeved on the rotating shaft;
    两个轴承,所述两个轴承分别套设在所述轴套上且邻近所述轴室的内端设置;Two bearings, the two bearings are respectively sleeved on the shaft sleeve and arranged adjacent to the inner end of the shaft chamber;
    第一极靴,所述第一极靴外套在所述轴套上,所述第一极靴位于所述两个轴承的朝向外端的一侧,所述第一极靴的内周壁上设有多个第一极齿,每个所述第一极齿的齿顶面与所述轴套的外周面之间吸附有用于密封的磁性液体;A first pole shoe, the first pole shoe is sheathed on the sleeve, the first pole shoe is located on the side of the two bearings facing the outer ends, and the inner peripheral wall of the first pole shoe is provided with A plurality of first pole teeth, a magnetic liquid for sealing is adsorbed between the tooth top surface of each first pole tooth and the outer peripheral surface of the sleeve;
    第二极靴,所述第二极靴外套在所述转轴上,所述第二极靴位于所述第一极靴的朝向外端的一侧,所述第二极靴的内周壁上设有多个第二极齿,至少部分所述第二极齿的齿顶面与所述轴套的外周面之间吸附有用于密封的磁性液体,多个所述第二极齿包括多个平齿和至少一个斜齿,所述斜齿位于所述平齿的朝向外端的一侧,所述斜齿的齿顶面在朝向外端的方向上形成为朝向远离所述轴套的方向延伸的斜面;The second pole shoe is sheathed on the rotating shaft, the second pole shoe is located on the side of the first pole shoe facing the outer end, and the inner peripheral wall of the second pole shoe is provided with A plurality of second pole teeth, at least part of the second pole teeth’s tooth top surface and the outer peripheral surface of the sleeve are attracted by magnetic liquid for sealing, and the plurality of second pole teeth includes a plurality of flat teeth And at least one oblique tooth, the oblique tooth is located on a side of the flat tooth facing the outer end, and the tooth top surface of the oblique tooth is formed in a direction toward the outer end as an inclined surface extending in a direction away from the shaft sleeve;
    永磁体,所述永磁体套设在所述转轴上,且位于所述第一极靴和所述第二极靴之间。A permanent magnet, the permanent magnet is sleeved on the rotating shaft and located between the first pole piece and the second pole piece.
  2. 根据权利要求1所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,所述斜齿的齿顶面与所述轴套的轴线之间的夹角为a,a满足关系式:5°≤a≤9°。The magnetic fluid sealing device with the function of preventing non-magnetic material contamination according to claim 1, wherein the angle between the tooth top surface of the helical tooth and the axis of the sleeve is a, and a satisfies the relationship Formula: 5°≤a≤9°.
  3. 根据权利要求1所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,每个所述平齿的齿顶面与所述轴套的外周面之间均吸附有磁性液体,所述斜齿为多个,位于所述第二极靴最内端的所述斜齿的齿顶面与所述轴套的外周面之间吸附磁性液体,其余位于所述第二极靴的所述斜齿的齿顶面与所述轴套的外周面之间不吸附磁性液体。The magnetic liquid sealing device with the function of preventing non-magnetic substance contamination according to claim 1, wherein a magnetic liquid is adsorbed between the tooth top surface of each of the flat teeth and the outer peripheral surface of the shaft sleeve, There are a plurality of helical teeth, and magnetic liquid is adsorbed between the tooth top surface of the helical tooth located at the innermost end of the second pole piece and the outer peripheral surface of the sleeve, and the rest are located on all the second pole pieces. No magnetic liquid is adsorbed between the tooth top surface of the helical tooth and the outer peripheral surface of the sleeve.
  4. 根据权利要求1所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,还包括:两个密封圈,其中一个所述密封圈位于所述第一极靴和所述轴壳之间,另一个所述密封圈位于所述第二极靴与所述轴壳之间。The magnetic liquid sealing device with the function of preventing non-magnetic substance contamination according to claim 1, further comprising: two sealing rings, one of the sealing rings is located between the first pole piece and the shaft housing In between, the other sealing ring is located between the second pole piece and the shaft housing.
  5. 根据权利要求1所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,还包括两个第一调整垫圈,其中一个所述第一调整垫圈位于所述两个轴承之间,另一个所述第一调整垫圈位于所述第一极靴和与其临近设置的所述轴承之间。The magnetic liquid sealing device with the function of preventing contamination by non-magnetic substances according to claim 1, further comprising two first adjusting washers, one of the first adjusting washers is located between the two bearings, The other first adjusting washer is located between the first pole piece and the bearing adjacent to it.
  6. 根据权利要求1所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,所述轴壳的内端形成有第一凸起,其中一个所述轴承与所述第一凸起之间设有第二调整垫圈,所述轴壳的外端连接有法兰,所述法兰具有伸入到所述轴室的第二凸起。The magnetic liquid sealing device with the function of preventing non-magnetic substance contamination according to claim 1, wherein the inner end of the shaft housing is formed with a first protrusion, and one of the bearing and the first protrusion There is a second adjusting washer between them, the outer end of the shaft shell is connected with a flange, and the flange has a second protrusion extending into the shaft chamber.
  7. 根据权利要求6所述的具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,还包括第三调整垫圈,所述第三调整垫圈位于所述第二凸起与所述第二极靴之间。The magnetic fluid sealing device with the function of preventing non-magnetic material contamination according to claim 6, further comprising a third adjusting washer, and the third adjusting washer is located between the second protrusion and the second pole Between the boots.
  8. 根据权利要求1-7中任一项所述具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,所述永磁体采用钕铁硼、钐钴、铁钴镍中的一种材料制成。The magnetic fluid sealing device with the function of preventing non-magnetic substance contamination according to any one of claims 1-7, wherein the permanent magnet is made of one of neodymium iron boron, samarium cobalt, iron cobalt nickel to make.
  9. 根据权利要求1-7中任一项所述具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,所述第一极齿的齿顶面与所述轴套的外周面之间的间隙为b1,b1的取值范围为0.1mm-0.2mm,所述第二极齿的齿顶面与所述轴套的外周面之间的间隙为b2,b2的取值范围为0.1mm-0.2mm。The magnetic liquid sealing device with the function of preventing non-magnetic substance contamination according to any one of claims 1-7, wherein the gap between the tooth top surface of the first pole tooth and the outer peripheral surface of the sleeve The gap is b1, the value range of b1 is 0.1mm-0.2mm, the gap between the tooth top surface of the second pole tooth and the outer peripheral surface of the sleeve is b2, and the value range of b2 is 0.1mm- 0.2mm.
  10. 根据权利要求9所述具有防止非磁性物质污染功能的磁性液体密封装置,其特征在于,所述第一极齿的宽度范围为b1的3到5倍,所述第一极齿的高度范围为b1的20到30倍;所述第二极齿的宽度范围为b2的3到5倍,所述第二极齿的高度范围为b2的20到30倍。The magnetic fluid sealing device with the function of preventing non-magnetic substance contamination according to claim 9, wherein the width of the first pole tooth is 3 to 5 times b1, and the height of the first pole tooth is 20 to 30 times of b1; the width of the second pole tooth is 3 to 5 times that of b2, and the height of the second pole tooth is 20 to 30 times of b2.
PCT/CN2019/072999 2019-01-24 2019-01-24 Magnetic liquid sealing device having function of preventing non-magnetic substance pollution WO2020150967A1 (en)

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