WO2020138643A1 - Packaging container including lid film, and manufacturing method of same - Google Patents
Packaging container including lid film, and manufacturing method of same Download PDFInfo
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- WO2020138643A1 WO2020138643A1 PCT/KR2019/011324 KR2019011324W WO2020138643A1 WO 2020138643 A1 WO2020138643 A1 WO 2020138643A1 KR 2019011324 W KR2019011324 W KR 2019011324W WO 2020138643 A1 WO2020138643 A1 WO 2020138643A1
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- molded body
- packaging container
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- foam sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D25/00—Details of other kinds or types of rigid or semi-rigid containers
- B65D25/34—Coverings or external coatings
- B65D25/36—Coverings or external coatings formed by applying sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/36—Feeding the material to be shaped
- B29C44/46—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
- B29C44/50—Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
Definitions
- the present invention relates to a packaging container comprising a lead film and a method for manufacturing the same.
- the foamed food packaging container is a product that is extruded by mixing polystyrene with a foam gas, which has an advantage of maintaining shape, insulation, and price competitiveness because it can maintain a relatively thick thickness.
- foamed foam has the disadvantage that harmful substances are detected at high temperatures.
- non-foaming food packaging device a product made of heat stable polypropylene in a film form is used.
- a non-foamed food packaging container has the advantage of low form change rate at high temperature and no harmful substances detected.
- disadvantages of high price and poor insulation there are disadvantages of high price and poor insulation.
- food packaging container related companies are researching and developing food packaging containers with all of convenience, safety, eco-friendly performance, and price competitiveness, and the applicant is a heat-resistant material having excellent heat resistance and strength, a manufacturing method thereof, and a packaging including the same A container (Korean Patent No. 10-1667999) and a resin foam having excellent cold resistance, and a packaging container including the same (Korean Patent No. 10-1826785) have been developed.
- the packaging container is manufactured by using a polyester resin as a resin foam, which is eco-friendly, lightweight, and at the same time can realize high strength and heat resistance, and has excellent durability in accordance with temperature changes.
- the food container has a disadvantage of insufficient adhesion. Therefore, it is necessary to develop a lead film having excellent adhesion to a polyester foam.
- the present invention is to provide a packaging container comprising a lead film and a method of manufacturing the same.
- a molded body of a container structure comprising a polyethylene terephthalate resin foam sheet having an average cell size of 100 to 500 ⁇ m, and satisfying Equation 1 below;
- a flange extending outward along an outer periphery of the opening of the molded body
- the foamed sheet has a surface roughness (center average roughness: Ra) of 3 or less,
- H represents the depth of the receiving portion in the molded body including the receiving portion and the opening, 1 cm ⁇ H ⁇ 10 cm,
- D represents the diameter of the opening in the molded body, and the unit is cm.
- the forming step is a method of manufacturing a packaging container characterized in that the sheet is subjected to heat so that the surface temperature is 140 to 160°C, and the molded body is molded by setting the surface temperature of the female mold and the male mold to 60 to 200°C. to provide.
- the packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 ⁇ m, so that the surface roughness of the foam sheet can be reduced. It is possible to improve the adhesion of the lead film. Specifically, the adhesive strength between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725, which can provide excellent adhesion between the molded body and the lead film. Accordingly, airtightness through the lead film may be improved.
- FIG. 1 is a cross-sectional view of a molded body according to the present invention.
- FIG. 2 is a view sequentially showing a method of manufacturing a molded body according to the present invention.
- the present invention relates to a method for manufacturing a packaging container and a molded body including a lead film.
- the packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 ⁇ m, so that the surface roughness of the foam sheet can be reduced, so that the molded body can be produced even after production of the molded body.
- the adhesion of the lead film is 500 to 1,500 gf, and thus excellent adhesion between the molded body and the lead film can be provided. Accordingly, airtightness through the lead film may be improved.
- a polyethylene terephthalate resin it is environmentally friendly and can be easily reused.
- FIG. 1 is a cross-sectional view of a molded body according to the present invention
- FIG. 2 is a view sequentially showing a method of manufacturing the molded body according to the present invention.
- a molded body according to the present invention will be described in detail with reference to FIGS. 1 and 2.
- the present invention includes a polyethylene terephthalate resin foam sheet having an average cell size of 100 to 500 ⁇ m, and a molded body 10 having a container structure satisfying Equation 1 below; A flange 13 extending outward along the outer periphery of the opening of the molded body 10; And a lead film attached to the flange 13, wherein the foamed sheet has a surface roughness (centre average roughness: Ra) of 3 or less, and the adhesion between the molded body 10 and the lead film is KS M 3725. It provides a packaging container characterized by 500 to 1,500 gf as a standard:
- H represents the depth of the receiving portion in the molded body including the receiving portion and the opening, 1 cm ⁇ H ⁇ 10 cm,
- D represents the diameter of the opening in the molded body, and the unit is cm.
- the molded body 10 has a shape of a cup or a bowl, and is provided with an accommodation space for accommodating instant food.
- the molded body includes a flange 13 extending outward along the outer periphery of the opening, and the lead film may be attached to the flange 13.
- the lead film is attached to the top of the molded body containing the instant food, and serves to prevent the instant food from being exposed to the outside.
- the lead film of the present invention may have an adhesive strength between the molded body and 500 to 1,500 gf based on KS M 3725, and thus has an advantage of providing excellent adhesion between the molded body and the lead film. Accordingly, the packaging container of the present invention can improve the airtightness through the lead film.
- the adhesive force between the molded body and the lead film is 500 to 1,200 gf, 500 to 1,000 gf, 500 to 800 gf, 500 to 600 gf, 600 to 1,500 gf, 800 to 1,500 gf, 1,000 to 1,500 gf, or 1,200 to It can be 1,500 gf.
- the lead film may include an aluminum foil layer, an adhesive layer applied to one surface of the aluminum foil layer, and a printing layer applied to the other surface of the aluminum foil layer.
- the lead film may be fused to the flange of the molded body through the packaging process of the packaging container. Specifically, when the aluminum layer is instantaneously heated, the adhesive layer of the heated part is melted and fused to the flange of the molded body so that the top of the molded body (flange ).
- the lead film may be composed of 3 to 7 layers, and may include an adhesive layer on an inner front surface in contact with the top of the molded body, and the adhesive layer may include ethyl-methacrylate (ethyl). -methacrylate), polyethylene (polyethylene), polypropylene (polypropylene), and may include one or more of polyethylene terephtalate (polyethylene terephtalate), for example, the adhesive layer may be ethyl-methacrylate (EMA) .
- EMA ethyl-methacrylate
- the adhesive layer having the improved adhesive strength as described above can not only be easily heat-sealed to the top of the molded body, but also provides excellent airtightness, etc. when applied to a packaging container by maintaining a certain level of adhesion between the molded body 10 and the lead film. There is an advantage to do.
- the molded body 10 includes a bottom portion 11 and a wall portion 12 with an open top along the circumference of the bottom portion 11, H/ in Equation 1 D values may be 0.01 to 2, 0.01 to 1.5, 0.01 to 1.3, 0.05 to 1.2, 0.1 to 1.1, 0.3 to 1.0, 0.4 to 0.9, 0.5 to 0.8, 0.55 to 0.7, or 0.6 to 0.65.
- the H value in Equation 1 may be 1 to 10 cm.
- the diameter D of the opening of the molded body 10 may be 10 cm, and the depth H of the receiving portion may be 3 cm.
- the molded article 10 according to the present invention includes a polyethylene terephthalate resin foam layer and a polyethylene terephthalate resin layer coated on one or both sides of the foam layer, thereby providing a molded body 10 satisfying the following Equation 2: can do.
- T 1 is the temperature of the outer surface of the molded body measured at a temperature of 20° C. and 1 atm, when the molded body contains 100° C. of water, and after 1 minute,
- T 2 is the temperature of the water inside the molded body measured when 1 minute elapsed after containing 1 hour of water at 100 °C in the molded body 10 at 20°C and 1 atm.
- the molded body 10 according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 ⁇ m, thereby indicating excellent thermal barrier properties. Specifically, at room temperature (20° C.) and 1 atmosphere, the temperature of the water inside the molded body 10 at the time when 1 minute has elapsed, while 70% (v/v) of 100° C. water is contained inside the molded body 10 And the temperature difference of the outer surface of the molded body 10 may be 10 °C or more. This indicates that the molded article 10 according to the present invention is excellent in heat shielding properties. Specifically, at a time when 1 minute elapses in a state where 70% (v/v) of water at 100° C. is contained in the manufactured molded article 10 (10) It is the temperature difference between the temperature of the water accommodated inside and the outer surface of the molded body 10.
- the molded body 10 in the state where 70% (v/v) of water at 100° C. is contained in the molded body 10 according to the present invention, when the external temperature of the molded body 10 is 40° C. after 1 minute, the molded body ( 10) The temperature of water accommodated therein may be 95°C.
- the molded article 10 according to the present invention maintains a relatively high temperature difference between the temperature of the water accommodated inside the molded body 10 and the outer surface of the molded body 10 under the above conditions, and thus it can be seen that the heat shielding property is excellent. It shows the effect of effectively improving.
- the polyethylene terephthalate resin foam sheet of the present invention may include 0.1 to 10% by weight of inorganic particles, the average size of the inorganic particles may be 0.05 to 60 ⁇ m.
- the foam sheet is 0.1 to 8% by weight, 0.1 to 6% by weight, 0.1 to 4% by weight, 0.1 to 2% by weight, 0.1 to 1% by weight, 1 to 10% by weight, 2 to 10% by weight, 4 to 10% by weight, 6 to 10% by weight, or may include 8 to 10% by weight of inorganic particles
- the average size of the inorganic particles is 0.05 to 50 ⁇ m, 0.05 to 30 ⁇ m, 0.05 to 10 ⁇ m, 0.05 To 5 ⁇ m, 0.05 to 1 ⁇ m, 1 to 60 ⁇ m, 5 to 60 ⁇ m, 20 to 60 ⁇ m, or 40 to 60 ⁇ m.
- the inorganic particles may include one or more of Talc, CaCO 3 , TiO 2 , and SiO.
- the polyethylene terephthalate resin foam sheet may include 0.5 to 9% by weight of calcium carbonate (CaCO 3 ).
- the calcium carbonate (CaCO 3 ) is an inorganic particle, and by including the inorganic particle as described above, the surface of the polyethylene terephthalate resin foam layer of the present invention can be uniform and exhibit excellent thermoformability.
- the thermal conductivity of the calcium carbonate may be 1.0 to 3.0 kcal/mh °C. Specifically, the thermal conductivity of calcium carbonate may be 1.2 to 2.5 kcal/mh°C, 1.5 to 2.2 kcal/mh°C, or 1.8 to 2.0 kcal/mh°C. More specifically, the thermal conductivity of calcium carbonate may be 1.5 to 2.5 kcal/mh°C or 1.8 to 2.3 kcal/mh°C. As described above, the foamed sheet containing calcium carbonate has a uniform surface by exhibiting excellent thermal conductivity, and can exhibit excellent thermoformability.
- the content of calcium carbonate may be 0.5 to 9% by weight.
- the content of calcium carbonate is 0.5 to 8 wt%, 0.6 to 7 wt%, 0.7 to 6 wt%, 0.8 to 5 wt%, 0.9 to 4 wt%, 1.0 to 3.0 wt%, 2 wt% to 3.5 wt% %.
- it may be 1.0% by weight or 3% by weight.
- the density of the foam sheet may be an average of 100 to 500 kg / m 3 .
- the density of the foam sheet is average 100 to 450 kg/m 3 , 100 to 400 kg/m 3 , 100 to 300 kg/m 3 , 100 to 200 kg/m 3 , 150 to 500 kg/m 3 , 200 To 500 kg/m 3 , 300 to 500 kg/m 3 , or 400 to 500 kg/m 3 .
- the foam sheet according to the present invention may have a high temperature elongation at 325% to 375% under conditions of 10 seconds at 200°C.
- the foam sheet may have a high temperature elongation at 200°C for 10 seconds under conditions of 330% to 360%, 345% to 370%, or 335% to 360%. More specifically, the foam sheet may have a high temperature elongation of 345% to 355% at a condition of 200°C for 10 seconds.
- the foam sheet according to the present invention can exhibit excellent processability.
- the total elution amount is 30 ppm or less, and antimony germanium, terephthalic acid, isophthalic acid, acetaldehyde materials are not detected, and residual standards are measured. At the time, it is characterized in that volatile substances are not detected.
- the molded body 10 according to the present invention by using an environmentally friendly material, polyester resin, the standard and specification for notification of standards and specifications for packaging of devices and containers issued by the Ministry of Food and Drug Safety Notification No. 2015-7
- the substances of concern described in may be adjusted within an allowable range.
- the molded body according to the present invention has a barrier performance and a hydrophilic function. Or it can have a waterproof function, surfactants, hydrophilic agents, heat stabilizers, waterproofing agents, cell size expanders, infrared attenuators, plasticizers, fire retardant chemicals, pigments, elastomers, extrusion aids, antioxidants, antioxidants and UV absorbers It may further include one or more functional additives selected from the group consisting of.
- the resin foam sheet of the present invention may include a thickener, a heat stabilizer and a foaming agent.
- the thickener is not particularly limited, but in the present invention, for example, pyromellitic dianhydride (PMDA) may be used.
- PMDA pyromellitic dianhydride
- the heat stabilizer may be an organic or inorganic compound.
- the organic or inorganic compound may be, for example, phosphoric acid and its organic ester, phosphorous acid and its organic ester.
- the thermal stabilizer is a commercially available material, and may be phosphoric acid, alkyl phosphate or aryl phosphate.
- the thermal stabilizer may be triphenyl phosphate, but is not limited thereto, and can be used without limitation within a typical range as long as it can improve the thermal stability of the resin foam sheet.
- foaming agent examples include N 2 , CO 2 , Freon, butane, pentane, neopentane, hexane, isohexane, heptane, isoheptane, methyl chloride, or a physical foaming agent or azodicarbonamide compound, P, P'-oxybis(benzenesulfonyl hydrazide) [P,P'-oxy bis (benzene sulfonyl hydrazide)] compound, N,N'-dinitrosopentamethylenetetraamine (N,N'-dinitroso pentamethylene There are chemical blowing agents such as tetramine)-based compounds, and specifically, CO 2 may be used in the present invention.
- the present invention provides a method for manufacturing a molded body.
- FIG. 2 is a view sequentially showing a method of manufacturing a molded body according to the present invention.
- the present invention the step of placing the foam sheet between the female mold and the male mold of the molding apparatus; Pressing the female mold and the male mold to form a molded body into a concave shape with an upper opening; And attaching a lead film to the opening of the molded body, wherein the forming step applies heat so that the sheet surface temperature is 140 to 160°C, and the surface temperature of the female mold and the male mold is 60 to 200°C.
- the forming step applies heat so that the sheet surface temperature is 140 to 160°C, and the surface temperature of the female mold and the male mold is 60 to 200°C.
- the foam sheet comprising the steps of preparing a foam sheet by cooling after extrusion foaming a resin mixture comprising a polyethylene terephthalate resin and inorganic particles, the step of cooling after the extrusion foaming temperature of -10 to 20 °C It can be characterized by performing in the range.
- the foam sheet can be prepared by extrusion foaming a polyester resin mixture. The extruded foam is melted by heating the resin, and by continuously extruding and foaming the resin melt, the process steps can be simplified, mass production is possible, cracks between beads when foaming beads, and granular destruction phenomenon, etc. Can be prevented.
- the step of cooling after the extrusion foaming may be to cool the inner side of the foam sheet with a mandrel made of metal of the foaming device, and the outer side of the foaming sheet with cooling air of the foaming device, wherein the cooling is -10 to 20°C. It may be performed in the temperature range. For example, the cooling may be performed at -10 to 15°C, -10 to 10°C, -10 to 5°C, 5 to 20°C, or 15 to 20°C.
- the foam sheet may include 0.1 to 10% by weight of inorganic particles, the average size of the inorganic particles may be 0.05 to 60 ⁇ m.
- the foam sheet is 0.1 to 8% by weight, 0.1 to 6% by weight, 0.1 to 4% by weight, 0.1 to 2% by weight, 0.1 to 1% by weight, 1 to 10% by weight, 2 to 10% by weight, 4 to 10% by weight, 6 to 10% by weight, or may include 8 to 10% by weight of inorganic particles
- the average size of the inorganic particles is 0.05 to 50 ⁇ m, 0.05 to 30 ⁇ m, 0.05 to 10 ⁇ m, 0.05 To 5 ⁇ m, 0.05 to 1 ⁇ m, 1 to 60 ⁇ m, 5 to 60 ⁇ m, 20 to 60 ⁇ m, or 40 to 60 ⁇ m.
- the inorganic particles may include one or more of Talc, CaCO 3 , TiO 2 , and SiO 2 .
- the step of processing the step of placing the foam sheet 1 between the female mold 21 and the male mold 22 of the molded body forming apparatus 20 and pressing the male mold 22 to press the molded body 10 Provides a molding step.
- the foam sheet 1 disposed between the female mold 21 and the male mold 22 may be molded into a molded body 10 by thermal molding.
- the thermoforming include vacuum forming, pressure forming or vacuum pressure forming using a combination of vacuum forming and pressure forming, using a male mold (plug) or using the male mold 22, followed by vacuum and/or pressure forming. Can be thermoformed.
- FIG. 2(a) shows an arrangement step of placing the foam sheet 1 between the female mold 21 and the male mold 22 of the molding apparatus before molding the foam sheet 1.
- FIG. 2(b) is a view showing a stretching process and a thermal process.
- the male mold 22 is lowered to stretch the foam sheet 1, and the female mold 21 is It is molded into the shape of the cavity of the female mold 21 by vacuum suction, and heat is applied.
- Fig. 2(c) shows a molded body which is a final molded product by shaping the foam sheet 1 being molded into the shape of the male mold 22 by pressurization of the male mold 22 and compressed air from the female mold 21. 10) is molded.
- the molded body 10 can be taken out by raising the male mold 22 after cooling.
- heat may be applied so that the surface temperature of the sheet is 140 to 160°C, and the molded body may be molded by setting the surface temperatures of the female mold 21 and the male mold 22 to 60 to 200°C. .
- the surface of the male mold 22 and the surface temperature of the cavity of the female mold 21 may be different.
- the surface temperature of the male mold 22 may be 250 to 280°C, 255 to 275°C, 260 to 270°C, or 265°C, respectively
- the cavity surface temperature of the female mold is 200 to 250°C, 210 to 240°C , 215 to 235°C, 220 to 230°C, or 225°C.
- the surface temperature of the male mold 22 may be 265°C
- the surface temperature of the female mold 21 may be 225°C
- the male mold 22 may be a female mold 22 for 0.5 to 15 seconds.
- the female mold 21 may have a structure in which a decompression hole 23 for decompressing a cavity that is an internal space is formed on one side.
- the temperature of the cooling step is -10 to 20 °C, -5 to 18 °C, -1 to 17 °C, 1 to 16 °C, 2 to 15 °C, 3 to 14 °C, 4 to 13 °C, 5 to It may be 12 °C, 6 to 11 °C or 10 °C.
- the crystallinity of the polyester resin foam sheet may be formed in the range of 10 to 35%.
- the crystallinity of the packaging container may be formed in a range of 10 to 35% by cooling the hot-formed packaging container at a reduced temperature of 0.5 to 5°C/min.
- the temperature reduction conditions may be specifically 0.8 to 4.5°C/min, 1 to 4°C/min, 1.5 to 3.5°C/min, 1.8 to 3.2°C/min, 2 to 3°C/min, or 2.3 to 2.8°C/min. have.
- the crystallinity of the polyester resin foam sheet is prevented from excessively increasing, so that the molded body in the mold can be easily molded, and a molded body excellent in light weight and heat resistance can be manufactured.
- the resin melt was prepared by mixing 0.1 part by weight of Irganox (IRG 1010) by weight and heating to 280°C. Then, butane gas was mixed as a blowing agent in the first extruder, and the resin melt was sent to a second extruder and cooled to 220°C. The cooled resin melt passed through a die to form a foam sheet.
- the density of the prepared polyester resin foam sheet was 380 kg/m 3 , and the thickness was 1 mm.
- the foam sheet prepared in Preparation Example 1 was cooled to a cooling temperature of 10°C (Mandrel, Air), and the foam sheet was manufactured into a rectangular container with H/D (H: depth of the receiving part, D: diameter of the opening) of 0.4. Thermoforming. Thereafter, the EMA adhesive layer was sealed at 120°C with a lead film laminated with 20 ⁇ m.
- the surface temperature of the male mold was 40°C
- the surface temperature of the female mold was 80°C.
- the foam sheet and the molded body were prepared in the same manner as in Example 1, except that the cooling temperature was 15°C, and then sealed with a lead film.
- a molded body was manufactured in the same manner as in Example 1, except that the H/D value was 0.5.
- An aluminum foil layer commonly used as a lead film for the packaging container was used, and an ethyl-methacrylate (EMA) adhesive was applied to one surface of the aluminum foil layer to prepare a lead film for the packaging container.
- EMA ethyl-methacrylate
- a foam and a molded body were prepared in the same manner as in Example 1, except that ethylene-vinyl acetate (EVA) was applied to the adhesive layer of the lead film, and the lead film was sealed.
- EVA ethylene-vinyl acetate
- the surface roughness value of the centerline was measured according to KS B 0161.
- the packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 ⁇ m, so that the surface roughness of the foam sheet can be reduced. It is possible to improve the adhesion of the lead film. Specifically, the adhesive strength between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725, which can provide excellent adhesion between the molded body and the lead film. Accordingly, airtightness through the lead film may be improved.
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Abstract
The present invention relates to a packaging container including a lid film, and a manufacturing method of same. The packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having densely packed cells having an average cell size of 100 to 500 μm, and thus the surface roughness of the foam sheet can be reduced. Therefore, the adhesiveness and airtightness between a molded body and a lid film can be enhanced even after manufacturing the molded body.
Description
본 발명은 리드필름을 포함하는 포장용기 및 이의 제조방법에 관한 것이다.The present invention relates to a packaging container comprising a lead film and a method for manufacturing the same.
통상의 식품 포장용기로 사용되고 있는 제품은 발포식과 비발포식으로 나뉜다. 발포식의 식품 포장용기는 폴리스타이렌을 발포 가스와 혼합시켜 압출시킨 제품이 사용되고 있는데, 이는 두께를 비교적 두껍게 유지할 수 있어 형태유지, 단열성, 가격 경쟁력이 높은 장점이 있다. 반면, 이러한 발포식 제폼은 고온에서 유해물질이 검출되는 단점이 있다.Products used in ordinary food packaging containers are divided into foamed and non-foamed types. The foamed food packaging container is a product that is extruded by mixing polystyrene with a foam gas, which has an advantage of maintaining shape, insulation, and price competitiveness because it can maintain a relatively thick thickness. On the other hand, such foamed foam has the disadvantage that harmful substances are detected at high temperatures.
비발포식의 식품 포장용기기 경우, 열에 안정한 폴리프로필렌을 필름형태로 제작된 제품이 사용되고 있다. 한편, 이러한 비발포식의 식품 포장용기는 고온에서 형태변화율이 적고, 유해물질이 검출되지 않는 장점이 있다. 그러나, 가격이 비싸고 단열이 잘 되지 않는 단점이 있다.In the case of a non-foaming food packaging device, a product made of heat stable polypropylene in a film form is used. On the other hand, such a non-foamed food packaging container has the advantage of low form change rate at high temperature and no harmful substances detected. However, there are disadvantages of high price and poor insulation.
한편, 현대사회에서 점차 생활이 편리해 지면서 일회용품 사용이 증가하고, 1인 가구 증가에 따른 배달음식 및 간편요리 제품의 수요가 점차 늘어나고 있다. 이에 따라, 식품 포장용기의 수요도 증가하고 있으며, 유해물질로부터 안전하고 용도에 따른 기능이 부여된 새로운 용기 소재에 대한 소비자 니즈가 점점 커지고 있다.On the other hand, in modern society, as life becomes more convenient, use of disposable products increases, and demand for delivery food and convenience food products is gradually increasing due to the increase of single-person households. Accordingly, the demand for food packaging containers is also increasing, and consumer needs for new container materials that are safe from harmful substances and are provided with functions according to their use are increasing.
이와 관련하여, 식품 포장용기 관련 업체에서는 편리함, 안전성, 친환경 성능 및 가격경쟁력을 모두 갖춘 식품 포장용기에 대하여 연구개발 중이며, 본 출원인은 내열성 및 강도가 우수한 내열재, 이의 제조방법 및 이를 포함하는 포장용기 (한국 등록특허 제 10-1667999) 및 내한성이 우수한 수지 발포체 및 이를 포함하는 포장 용기(한국 등록특허 제10-1826785호) 등을 개발한 바 있다. 상기 포장 용기는 수지 발포체로 폴리에스테르 수지를 이용하여 제조함으로써, 친환경적이고, 경량임과 동시에 고강도 및 내열성를 구현할 수 있고, 온도 변화에 따른 내구성이 우수한 효과가 있다.In this regard, food packaging container related companies are researching and developing food packaging containers with all of convenience, safety, eco-friendly performance, and price competitiveness, and the applicant is a heat-resistant material having excellent heat resistance and strength, a manufacturing method thereof, and a packaging including the same A container (Korean Patent No. 10-1667999) and a resin foam having excellent cold resistance, and a packaging container including the same (Korean Patent No. 10-1826785) have been developed. The packaging container is manufactured by using a polyester resin as a resin foam, which is eco-friendly, lightweight, and at the same time can realize high strength and heat resistance, and has excellent durability in accordance with temperature changes.
그러나, 상기 식품용기는 기존에 주로 사용되고 있는 올레핀계 리드필름을 사용할 경우 접착력이 부족한 단점이 있다. 따라서 폴리에스테르 발포체와 접착력이 우수한 리드필름의 개발이 필요하다.However, when using an olefin-based lead film that is mainly used in the past, the food container has a disadvantage of insufficient adhesion. Therefore, it is necessary to develop a lead film having excellent adhesion to a polyester foam.
본 발명은 리드필름을 포함하는 포장용기 및 이의 제조방법을 제공하고자 한다.The present invention is to provide a packaging container comprising a lead film and a method of manufacturing the same.
본 발명은,The present invention,
평균 셀 크기가 100 내지 500 μm인 폴리에틸렌테레프탈레이트 수지 발포시트를 포함하며, 하기 수학식 1을 만족하는 용기 구조의 성형체; A molded body of a container structure comprising a polyethylene terephthalate resin foam sheet having an average cell size of 100 to 500 μm, and satisfying Equation 1 below;
상기 성형체의 개구부의 외주연을 따라 외측 방향으로 연장되는 플랜지; 및A flange extending outward along an outer periphery of the opening of the molded body; And
상기 플랜지에 부착되는 리드필름을 포함하는 포장용기로서,As a packaging container comprising a lead film attached to the flange,
상기 발포시트는 표면 거칠기(중심성 평균 거칠기: Ra)가 3 이하이고,The foamed sheet has a surface roughness (center average roughness: Ra) of 3 or less,
상기 성형체와 리드필름의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf인 것을 특징으로 하는 포장용기를 제공한다:It provides a packaging container characterized in that the adhesion between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725:
[수학식 1][Equation 1]
0.01 ≤ H/D ≤ 2;0.01 ≤ H/D ≤ 2;
수학식 1에서,In Equation 1,
H는 수용부 및 개구부를 포함하는 성형체에서 수용부의 깊이를 나타내고, 1cm ≤ H ≤ 10 cm이며,H represents the depth of the receiving portion in the molded body including the receiving portion and the opening, 1 cm ≤ H ≤ 10 cm,
D는 성형체에서 개구부의 직경을 나타내며, 단위는 cm이다.D represents the diameter of the opening in the molded body, and the unit is cm.
또한, 본 발명은,In addition, the present invention,
발포시트를 성형장치의 암형 금형과 수형 금형 사이에 배치하는 단계;Placing the foam sheet between the female mold and the male mold of the molding apparatus;
상기 암형 금형과 수형 금형을 가압하여 상부 개구부가 있는 오목한 형상으로 성형체를 성형하는 단계; 및Pressing the female mold and the male mold to form a molded body into a concave shape with an upper opening; And
상기 성형체의 개구부에 리드필름을 부착하는 단계를 포함하고, And attaching a lead film to the opening of the molded body,
상기 성형하는 단계는 시트 표면 온도가 140 내지 160℃ 되도록 열을 인가하고, 상기 암형 금형 및 수형 금형의 표면 온도를 60 내지 200℃로 설정하여 성형체를 성형하는 것을 특징으로 하는 포장용기의 제조방법을 제공한다.The forming step is a method of manufacturing a packaging container characterized in that the sheet is subjected to heat so that the surface temperature is 140 to 160°C, and the molded body is molded by setting the surface temperature of the female mold and the male mold to 60 to 200°C. to provide.
본 발명에 따른 포장용기는 평균 셀 크기가 100 내지 500 μm로 조밀한 셀 크기를 갖는 폴리에틸렌테레프탈레이트 수지 발포시트를 포함함으로써, 발포시트의 표면거칠기가 감소시킬 수 있어, 성형체의 제조 후에도 상기 성형체와 리드필름의 접착력을 향상시킬 수 있다. 구체적으로, 상기 성형체와 리드필름의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf로, 성형체와 리드필름간의 우수한 접착력을 제공할 수 있다. 이에 따라, 상기 리드필름을 통한 기밀성이 향상될 수 있다.The packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 μm, so that the surface roughness of the foam sheet can be reduced. It is possible to improve the adhesion of the lead film. Specifically, the adhesive strength between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725, which can provide excellent adhesion between the molded body and the lead film. Accordingly, airtightness through the lead film may be improved.
도 1은 본 발명에 따른 성형체의 단면도이다.1 is a cross-sectional view of a molded body according to the present invention.
도 2는 본 발명에 따른 성형체의 제조방법을 순차대로 도시한 도면이다.2 is a view sequentially showing a method of manufacturing a molded body according to the present invention.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 상세한 설명에 상세하게 설명하고자 한다.The present invention can be applied to various changes and can have various embodiments, and specific embodiments will be illustrated in the drawings and described in detail in the detailed description.
그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.However, this is not intended to limit the present invention to specific embodiments, and should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
본 발명에서, "포함한다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.In the present invention, terms such as "comprises" or "have" are intended to designate the presence of features, numbers, steps, operations, components, parts, or combinations thereof described in the specification, but one or more other features. It should be understood that the existence or addition possibilities of fields or numbers, steps, operations, components, parts or combinations thereof are not excluded in advance.
따라서, 본 명세서에 기재된 실시예에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있다.Therefore, the configuration illustrated in the embodiments described in this specification is only one of the most preferred embodiments of the present invention and does not represent all of the technical spirit of the present invention, and various equivalents that can replace them at the time of this application And variations.
본 발명은 리드필름을 포함하는 포장용기 및 성형체의 제조방법에 관한 것이다. 특히, 본 발명에 따른 포장용기는 평균 셀 크기가 100 내지 500 μm로 조밀한 셀 크기를 갖는 폴리에틸렌테레프탈레이트 수지 발포시트를 포함함으로써, 발포시트의 표면거칠기가 감소시킬 수 있어 성형체의 제조 후에도 상기 성형체와 리드필름의 접착력을 향상시킬 수 있다. 구체적으로, 상기 성형체와 리드필름의 접착력이 500 내지 1,500 gf로, 성형체와 리드필름간의 우수한 접착력을 제공할 수 있다. 이에 따라, 상기 리드필름을 통한 기밀성이 향상될 수 있다. 또한, 폴리에틸렌테레프탈레이트 수지를 사용함으로써, 친환경적이며, 재사용에 용이할 수 있다.The present invention relates to a method for manufacturing a packaging container and a molded body including a lead film. In particular, the packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 μm, so that the surface roughness of the foam sheet can be reduced, so that the molded body can be produced even after production of the molded body. And the adhesion of the lead film. Specifically, the adhesive force between the molded body and the lead film is 500 to 1,500 gf, and thus excellent adhesion between the molded body and the lead film can be provided. Accordingly, airtightness through the lead film may be improved. In addition, by using a polyethylene terephthalate resin, it is environmentally friendly and can be easily reused.
도 1은 본 발명에 따른 성형체의 단면도, 도 2는 본 발명에 따른 성형체의 제조방법을 순차대로 도시한 도면이다. 이하, 도 1 및 도 2를 참조하여, 본 발명에 따른 성형체에 대해 상세하게 설명하도록 한다.1 is a cross-sectional view of a molded body according to the present invention, and FIG. 2 is a view sequentially showing a method of manufacturing the molded body according to the present invention. Hereinafter, a molded body according to the present invention will be described in detail with reference to FIGS. 1 and 2.
본 발명은, 평균 셀 크기가 100 내지 500 μm인 폴리에틸렌테레프탈레이트 수지 발포시트를 포함하며, 하기 수학식 1을 만족하는 용기 구조의 성형체(10); 상기 성형체(10)의 개구부의 외주연을 따라 외측 방향으로 연장되는 플랜지(13); 및 상기 플랜지(13)에 부착되는 리드필름을 포함하는 포장용기로서, 상기 발포시트는 표면 거칠기(중심성 평균 거칠기: Ra)가 3 이하이고, 상기 성형체(10)와 리드필름의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf인 것을 특징으로 하는 포장용기를 제공한다:The present invention includes a polyethylene terephthalate resin foam sheet having an average cell size of 100 to 500 μm, and a molded body 10 having a container structure satisfying Equation 1 below; A flange 13 extending outward along the outer periphery of the opening of the molded body 10; And a lead film attached to the flange 13, wherein the foamed sheet has a surface roughness (centre average roughness: Ra) of 3 or less, and the adhesion between the molded body 10 and the lead film is KS M 3725. It provides a packaging container characterized by 500 to 1,500 gf as a standard:
[수학식 1][Equation 1]
0.01 ≤ H/D ≤ 2;0.01 ≤ H/D ≤ 2;
수학식 1에서,In Equation 1,
H는 수용부 및 개구부를 포함하는 성형체에서 수용부의 깊이를 나타내고, 1cm ≤ H ≤ 10 cm이며,H represents the depth of the receiving portion in the molded body including the receiving portion and the opening, 1 cm ≤ H ≤ 10 cm,
D는 성형체에서 개구부의 직경을 나타내며, 단위는 cm이다.D represents the diameter of the opening in the molded body, and the unit is cm.
성형체(10)는 컵 또는 사발의 형태를 가지며, 즉석식품을 수용할 수 있는 수용공간이 구비된다. 또한, 성형체는 개구부의 외주연을 따라 외측 방향으로 연장되는 플랜지(13)를 포함하고, 상기 플랜지(13)에 상기 리드필름이 부착될 수 있다. 통상적으로, 리드필름은, 즉석식품을 수용한 성형체의 상단에 부착되어 즉석식품이 외부로 노출되는 것을 방지하는 역할을 수행한다. The molded body 10 has a shape of a cup or a bowl, and is provided with an accommodation space for accommodating instant food. In addition, the molded body includes a flange 13 extending outward along the outer periphery of the opening, and the lead film may be attached to the flange 13. Typically, the lead film is attached to the top of the molded body containing the instant food, and serves to prevent the instant food from being exposed to the outside.
본 발명의 리드필름은 성형체와의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf일 수 있어, 성형체와 리드필름간의 우수한 접착력을 제공할 수 있는 이점이 있다. 이에 따라, 본 발명의 포장용기는 상기 리드필름을 통한 기밀성을 향상시킬 수 있다. 예를 들어, 상기 성형체와 리드필름의 접착력은 500 내지 1,200 gf, 500 내지 1,000 gf, 500 내지 800 gf, 500 내지 600 gf, 600 내지 1,500 gf, 800 내지 1,500 gf, 1,000 내지 1,500 gf, 또는 1,200 내지 1,500 gf일 수 있다.The lead film of the present invention may have an adhesive strength between the molded body and 500 to 1,500 gf based on KS M 3725, and thus has an advantage of providing excellent adhesion between the molded body and the lead film. Accordingly, the packaging container of the present invention can improve the airtightness through the lead film. For example, the adhesive force between the molded body and the lead film is 500 to 1,200 gf, 500 to 1,000 gf, 500 to 800 gf, 500 to 600 gf, 600 to 1,500 gf, 800 to 1,500 gf, 1,000 to 1,500 gf, or 1,200 to It can be 1,500 gf.
상기 리드필름은 알루미늄호일층, 상기 알루미늄호일층의 일면에 도포된 접착층 및 상기 알루미늄호일층의 타면에 도포된 인쇄층을 포함하여 구성될 수 있다. 특히, 리드필름은 포장용기의 포장과정을 거쳐 상기 성형체의 플랜지에 융착될 수 있으며, 구체적으로, 알루미늄층이 순간 가열되면 가열된 부분의 접착층이 용융되면서 성형체의 플랜지에 융착되어 성형체의 상단(플랜지)을 따라 열부착될 수 있다.The lead film may include an aluminum foil layer, an adhesive layer applied to one surface of the aluminum foil layer, and a printing layer applied to the other surface of the aluminum foil layer. In particular, the lead film may be fused to the flange of the molded body through the packaging process of the packaging container. Specifically, when the aluminum layer is instantaneously heated, the adhesive layer of the heated part is melted and fused to the flange of the molded body so that the top of the molded body (flange ).
하나의 예로서, 리드필름은 3 내지 7 층(layer)로 구성될 수 있고, 성형체의 상단과 접촉하는 내측 전면에 접착층을 포함할 수 있으며, 상기 접착층은 리드필름은 에틸-메타크릴레이트(ethyl-methacrylate), 폴리에틸렌(polyethylene), 폴리프로필렌(polypropylene), 및 폴리에틸렌테레프탈레이트(polyethylene terephtalate) 중 1종 이상을 포함할 수 있으며, 일 예로는 상기 접착층은 에틸-메타크릴레이트(EMA)일 수 있다. As an example, the lead film may be composed of 3 to 7 layers, and may include an adhesive layer on an inner front surface in contact with the top of the molded body, and the adhesive layer may include ethyl-methacrylate (ethyl). -methacrylate), polyethylene (polyethylene), polypropylene (polypropylene), and may include one or more of polyethylene terephtalate (polyethylene terephtalate), for example, the adhesive layer may be ethyl-methacrylate (EMA) .
상기와 같은 접착강도가 향상된 접착층은 성형체의 상단에 용이하게 열접착시킬 수 있을 뿐만 아니라, 성형체(10)와 상기 리드필름간의 일정 수준 이상의 접착력이 유지됨으로써 포장용기에 적용될 때, 우수한 기밀성 등을 제공할 수 있는 이점이 있다.The adhesive layer having the improved adhesive strength as described above can not only be easily heat-sealed to the top of the molded body, but also provides excellent airtightness, etc. when applied to a packaging container by maintaining a certain level of adhesion between the molded body 10 and the lead film. There is an advantage to do.
하나의 예로서, 본 발명에 따른 성형체(10)는 바닥부(11) 및 바닥부(11)의 둘레를 따라 상단이 개방된 상태의 벽부(12)를 포함하고, 상기 수학식 1 에서 H/D 값은 0.01 내지 2, 0.01 내지 1.5, 0.01 내지 1.3, 0.05 내지 1.2, 0.1 내지 1.1, 0.3 내지 1.0, 0.4 내지 0.9, 0.5 내지 0.8, 0.55 내지 0.7, 또는 0.6 내지 0.65일 수 있다. 아울러, 상기 수학식 1에서 H 값은 1 내지 10 cm일 수 있다. 일 예로, 성형체(10)의 개구부의 직경(D)이 10 cm일 수 있으며, 수용부의 깊이(H)가 3 cm일 수 있다.As one example, the molded body 10 according to the present invention includes a bottom portion 11 and a wall portion 12 with an open top along the circumference of the bottom portion 11, H/ in Equation 1 D values may be 0.01 to 2, 0.01 to 1.5, 0.01 to 1.3, 0.05 to 1.2, 0.1 to 1.1, 0.3 to 1.0, 0.4 to 0.9, 0.5 to 0.8, 0.55 to 0.7, or 0.6 to 0.65. In addition, the H value in Equation 1 may be 1 to 10 cm. As an example, the diameter D of the opening of the molded body 10 may be 10 cm, and the depth H of the receiving portion may be 3 cm.
한편, 본 발명에 따른 성형체(10)는 폴리에틸렌테레프탈레이트 수지 발포층 및 상기 발포층의 일면 또는 양면에 코팅된 폴리에틸렌테레프탈레이트 수지층을 포함함으로써, 하기 수학식 2를 만족하는 성형체(10)를 제공할 수 있다.On the other hand, the molded article 10 according to the present invention includes a polyethylene terephthalate resin foam layer and a polyethylene terephthalate resin layer coated on one or both sides of the foam layer, thereby providing a molded body 10 satisfying the following Equation 2: can do.
[수학식 2][Equation 2]
|T2 - T1| ≥ 10℃|T 2 -T 1 | ≥ 10℃
상기 수학식 2에서,In Equation 2,
T1 은 20℃, 1 atm 조건에서, 성형체에 100℃의 물을 담고, 1 분 경과 되었을 때 측정한 성형체의 외측 표면 온도이며,T 1 is the temperature of the outer surface of the molded body measured at a temperature of 20° C. and 1 atm, when the molded body contains 100° C. of water, and after 1 minute,
T2 는 20℃, 1 atm 조건에서, 성형체(10)에 100℃의 물을 담고, 1 분 경과 되었을 때 측정한 성형체 내부의 물의 온도이다.T 2 is the temperature of the water inside the molded body measured when 1 minute elapsed after containing 1 hour of water at 100 °C in the molded body 10 at 20°C and 1 atm.
본 발명에 따른 성형체(10)는 평균 셀 크기가 100 내지 500 μm로 조밀한 셀 크기를 갖는 폴리에틸렌테레프탈레이트 수지 발포시트를 포함하며 포함함으로써, 열차단성이 우수함을 나타낸다. 구체적으로, 상온(20℃), 1 기압 조건에서, 성형체(10) 내부에 100℃의 물을 70%(v/v) 담은 상태에서, 1 분 경과된 시점에서, 성형체(10) 내부 물의 온도와 성형체(10) 외부 표면의 온도차가 10℃ 이상일 수 있다. 이는 본 발명에 따른 성형체(10)가 열차단성이 우수함을 나타내는데, 구체적으로, 제조된 성형체(10)에 100℃의 물을 70%(v/v) 담은 상태에서 1 분 경과된 시점에서, 성형체(10) 내부에 수용된 물의 온도와 성형체(10) 외부 표면의 온도차이다.The molded body 10 according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 μm, thereby indicating excellent thermal barrier properties. Specifically, at room temperature (20° C.) and 1 atmosphere, the temperature of the water inside the molded body 10 at the time when 1 minute has elapsed, while 70% (v/v) of 100° C. water is contained inside the molded body 10 And the temperature difference of the outer surface of the molded body 10 may be 10 ℃ or more. This indicates that the molded article 10 according to the present invention is excellent in heat shielding properties. Specifically, at a time when 1 minute elapses in a state where 70% (v/v) of water at 100° C. is contained in the manufactured molded article 10 (10) It is the temperature difference between the temperature of the water accommodated inside and the outer surface of the molded body 10.
하나의 예로써, 본 발명에 따른 성형체(10)에 100℃의 물을 70%(v/v) 담은 상태에서, 1 분 경과된 시점에 성형체(10) 외부 온도가 40℃ 인 경우, 성형체(10) 내부에 수용된 물의 온도는 95℃일 수 있다. 본 발명에 따른 성형체(10)는 상기 조건에서 성형체(10) 내부에 수용된 물의 온도와 성형체(10) 외부 표면의 온도차를 비교적 높게 유지함으로써, 열차단성이 우수함을 알 수 있으며, 이로 인해 식품의 보온을 효과적으로 향상시키는 효과를 나타낸다.As an example, in the state where 70% (v/v) of water at 100° C. is contained in the molded body 10 according to the present invention, when the external temperature of the molded body 10 is 40° C. after 1 minute, the molded body ( 10) The temperature of water accommodated therein may be 95°C. The molded article 10 according to the present invention maintains a relatively high temperature difference between the temperature of the water accommodated inside the molded body 10 and the outer surface of the molded body 10 under the above conditions, and thus it can be seen that the heat shielding property is excellent. It shows the effect of effectively improving.
한편, 본 발명의 폴리에틸렌테레프탈레이트 수지 발포시트는 0.1 내지 10 중량%의 무기입자를 포함할 수 있으며, 상기 무기입자의 평균 크기는 0.05 내지 60 μm일 수 있다. 예를 들어, 상기 발포시트는 0.1 내지 8 중량%, 0.1 내지 6 중량%, 0.1 내지 4 중량%, 0.1 내지 2 중량%, 0.1 내지 1 중량%, 1 내지 10 중량%, 2 내지 10 중량%, 4 내지 10 중량%, 6 내지 10 중량%, 또는 8 내지 10 중량%의 무기입자를 포함할 수 있으며, 상기 무기입자의 평균 크기는 0.05 내지 50 μm, 0.05 내지 30 μm, 0.05 내지 10 μm, 0.05 내지 5 μm, 0.05 내지 1 μm, 1 내지 60 μm, 5 내지 60 μm, 20 내지 60 μm, 또는 40 내지 60 μm일 수 있다.On the other hand, the polyethylene terephthalate resin foam sheet of the present invention may include 0.1 to 10% by weight of inorganic particles, the average size of the inorganic particles may be 0.05 to 60 μm. For example, the foam sheet is 0.1 to 8% by weight, 0.1 to 6% by weight, 0.1 to 4% by weight, 0.1 to 2% by weight, 0.1 to 1% by weight, 1 to 10% by weight, 2 to 10% by weight, 4 to 10% by weight, 6 to 10% by weight, or may include 8 to 10% by weight of inorganic particles, the average size of the inorganic particles is 0.05 to 50 μm, 0.05 to 30 μm, 0.05 to 10 μm, 0.05 To 5 μm, 0.05 to 1 μm, 1 to 60 μm, 5 to 60 μm, 20 to 60 μm, or 40 to 60 μm.
상기 무기입자는 Talc, CaCO3, TiO2, 및 SiO 중 1종 이상을 포함할 수 있다.The inorganic particles may include one or more of Talc, CaCO 3 , TiO 2 , and SiO.
하나의 예로, 폴리에틸렌테레프탈레이트 수지 발포시트는 0.5 내지 9 중량%의 탄산칼슘(CaCO3)을 포함할 수 있다.As an example, the polyethylene terephthalate resin foam sheet may include 0.5 to 9% by weight of calcium carbonate (CaCO 3 ).
구체적으로, 상기 탄산칼슘(CaCO3)은 무기입자로, 상기와 같은 무기입자를 포함함으로써, 본 발명의 폴리에틸렌테레프탈레이트 수지 발포층의 표면이 균일하며 우수한 열성형성을 나타낼 수 있다.Specifically, the calcium carbonate (CaCO 3 ) is an inorganic particle, and by including the inorganic particle as described above, the surface of the polyethylene terephthalate resin foam layer of the present invention can be uniform and exhibit excellent thermoformability.
상기 탄산칼슘의 열전도율은 1.0 내지 3.0 kcal/mh℃일 수 있다. 구체적으로, 탄산칼슘의 열전도율은 1.2 내지 2.5 kcal/mh℃, 1.5 내지 2.2 kcal/mh℃ 또는 1.8 내지 2.0 kcal/mh℃일 수 있다. 보다 구체적으로, 탄산칼슘의 열전도율은 1.5 내지 2.5 kcal/mh℃ 또는 1.8 내지 2.3 kcal/mh℃일 수 있다. 상기와 같이 탄산칼슘을 포함하는 발포시트는 우수한 열전도율을 나타냄으로써 균일한 표면을 가지고, 우수한 열 성형성을 나타낼 수 있다.The thermal conductivity of the calcium carbonate may be 1.0 to 3.0 kcal/mh ℃. Specifically, the thermal conductivity of calcium carbonate may be 1.2 to 2.5 kcal/mh°C, 1.5 to 2.2 kcal/mh°C, or 1.8 to 2.0 kcal/mh°C. More specifically, the thermal conductivity of calcium carbonate may be 1.5 to 2.5 kcal/mh°C or 1.8 to 2.3 kcal/mh°C. As described above, the foamed sheet containing calcium carbonate has a uniform surface by exhibiting excellent thermal conductivity, and can exhibit excellent thermoformability.
예를 들어, 상기 탄산칼슘의 함량은 0.5 내지 9 중량%일 수 있다. 구체적으로, 탄산칼슘의 함량은 0.5 내지 8 중량%, 0.6 내지 7 중량%, 0.7 내지 6 중량%, 0.8 내지 5 중량%, 0.9 내지 4 중량%, 1.0 내지 3.0 중량%, 2 중량% 내지 3.5 중량%일 수 있다. 일 예로, 1.0 중량% 또는 3 중량%일 수 있다.For example, the content of calcium carbonate may be 0.5 to 9% by weight. Specifically, the content of calcium carbonate is 0.5 to 8 wt%, 0.6 to 7 wt%, 0.7 to 6 wt%, 0.8 to 5 wt%, 0.9 to 4 wt%, 1.0 to 3.0 wt%, 2 wt% to 3.5 wt% %. For example, it may be 1.0% by weight or 3% by weight.
하나의 예시에서, 발포시트의 밀도(KS M ISO 845)는 평균 100 내지 500 kg/m3일 수 있다. 구체적으로, 발포시트의 밀도는 평균 100 내지 450 kg/m3, 100 내지 400 kg/m3, 100 내지 300 kg/m3, 100 내지 200 kg/m3, 150 내지 500 kg/m3, 200 내지 500 kg/m3, 300 내지 500 kg/m3, 또는 400 내지 500 kg/m3일 수 있다. In one example, the density of the foam sheet (KS M ISO 845) may be an average of 100 to 500 kg / m 3 . Specifically, the density of the foam sheet is average 100 to 450 kg/m 3 , 100 to 400 kg/m 3 , 100 to 300 kg/m 3 , 100 to 200 kg/m 3 , 150 to 500 kg/m 3 , 200 To 500 kg/m 3 , 300 to 500 kg/m 3 , or 400 to 500 kg/m 3 .
다른 하나의 예시에서, 본 발명에 따른 발포시트는 200℃에서 10 초의 조건에서 고온신율은 325% 내지 375%일 수 있다. 구체적으로, 발포시트는 200℃에서 10 초의 조건에서 고온신율은 330% 내지 360%, 345% 내지 370% 또는 335% 내지 360%일 수 있다. 보다 구체적으로, 발포시트는 200℃에서 10 초의 조건에서 고온신율은 345% 내지 355%일 수 있다.In another example, the foam sheet according to the present invention may have a high temperature elongation at 325% to 375% under conditions of 10 seconds at 200°C. Specifically, the foam sheet may have a high temperature elongation at 200°C for 10 seconds under conditions of 330% to 360%, 345% to 370%, or 335% to 360%. More specifically, the foam sheet may have a high temperature elongation of 345% to 355% at a condition of 200°C for 10 seconds.
상기와 같은 폴리에스테르 및 탄산칼슘를 포함함으로써, 본 발명에 따른 발포시트는 우수한 가공성을 나타낼 수 있다. By including the polyester and calcium carbonate as described above, the foam sheet according to the present invention can exhibit excellent processability.
식품의약품안전처의 기구 및 용기포장과 그 원재료에 관한 규격을 기준으로, 용출규격 측정 시, 총 용출량이 30 ppm 이하이고, 안티몬 게르마늄, 테레프탈산, 이소프탈산, 아세트 알데하이드 물질이 불검출되며, 잔류규격 측정 시, 휘발성 물질이 검출되지 않는 것을 특징으로 한다.Based on specifications of the Agency for Food and Drug Administration and packaging and its raw materials, when measuring dissolution standards, the total elution amount is 30 ppm or less, and antimony germanium, terephthalic acid, isophthalic acid, acetaldehyde materials are not detected, and residual standards are measured. At the time, it is characterized in that volatile substances are not detected.
구체적으로, 본 발명에 따른 성형체(10)는 상기와 같이, 친환경 소재인 폴리에스테르 수지를 사용함으로써, 식품의약품안전처에서 발행하고 있는 기구 및 용기포장의 기준 및 규격 고시전문고시 제2015-7호에 기재된 우려 물질들을 허용 범위 내로 조절할 수 있다.Specifically, the molded body 10 according to the present invention, as described above, by using an environmentally friendly material, polyester resin, the standard and specification for notification of standards and specifications for packaging of devices and containers issued by the Ministry of Food and Drug Safety Notification No. 2015-7 The substances of concern described in may be adjusted within an allowable range.
이와 같은 소재를 이용한 성형체(10)를 이용하여 식품 포장용기를 제조함으로써, 친환경적인 식품 용기를 제공할 수 있다.하나의 예로서, 본 발명에 따른 성형체는, 배리어(Barrier) 성능, 친수화 기능 또는 방수 기능을 가질 수 있으며, 계면활성제, 친수화제, 열안정제, 방수제, 셀 크기 확대제, 적외선 감쇠제, 가소제, 방화 화학 약품, 안료, 탄성폴리머, 압출 보조제, 산화방지제, 공전 방지제 및 UV 흡수제로 이루어진 군으로부터 선택되는 하나 이상의 기능성 첨가제를 더 포함할 수 있다. 구체적으로, 본 발명의 수지 발포시트는 증점제, 열안정제 및 발포제를 포함할 수 있다.By manufacturing a food packaging container using the molded body 10 using such a material, an eco-friendly food container can be provided. As one example, the molded body according to the present invention has a barrier performance and a hydrophilic function. Or it can have a waterproof function, surfactants, hydrophilic agents, heat stabilizers, waterproofing agents, cell size expanders, infrared attenuators, plasticizers, fire retardant chemicals, pigments, elastomers, extrusion aids, antioxidants, antioxidants and UV absorbers It may further include one or more functional additives selected from the group consisting of. Specifically, the resin foam sheet of the present invention may include a thickener, a heat stabilizer and a foaming agent.
상기 증점제는 특별히 한정하지 않으나, 본 발명에서는 예를 들면 피로멜리트산 이무수물(PMDA)이 사용될 수 있다.The thickener is not particularly limited, but in the present invention, for example, pyromellitic dianhydride (PMDA) may be used.
상기 열안정제는, 유기 또는 무기인 화합물일 수 있다. 상기 유기 또는 무기인 화합물은, 예를 들어, 인산 및 그 유기 에스테르, 아인산 및 그 유기 에스테르일 수 있다. 예를 들어, 상기 열안정제는 상업적으로 입수 가능한 물질로서, 인산, 알킬 포스페이트 또는 아릴 포스페이트일 수 있다. 구체적으로, 본 발명에서 열안정제는 트리페닐 포스페이트일 수 있으나, 이에 제한되는 것은 아니며, 상기 수지 발포시트의 열적 안정성을 향상시킬 수 있는 것이라면, 통상적인 범위 내에서 제한 없이 사용 가능하다.The heat stabilizer may be an organic or inorganic compound. The organic or inorganic compound may be, for example, phosphoric acid and its organic ester, phosphorous acid and its organic ester. For example, the thermal stabilizer is a commercially available material, and may be phosphoric acid, alkyl phosphate or aryl phosphate. Specifically, in the present invention, the thermal stabilizer may be triphenyl phosphate, but is not limited thereto, and can be used without limitation within a typical range as long as it can improve the thermal stability of the resin foam sheet.
상기 발포제의 예로는, N2, CO2, 프레온, 부탄, 펜탄, 네오펜탄, 헥산, 이소헥산, 헵탄, 이소헵탄, 메틸클로라이드 등의 물리적 발포제 또는 아조디카르본아마이드(azodicarbonamide)계 화합물, P,P'-옥시비스(벤젠술포닐하이드라지드)[P,P'-oxy bis (benzene sulfonyl hydrazide)]계 화합물, N,N'-디니트로소펜타메틸렌테트라아민(N,N'-dinitroso pentamethylene tetramine)계 화합물 등의 화학적 발포제가 있으며, 구체적으로 본 발명에서는 CO2가 사용될 수 있다.Examples of the foaming agent include N 2 , CO 2 , Freon, butane, pentane, neopentane, hexane, isohexane, heptane, isoheptane, methyl chloride, or a physical foaming agent or azodicarbonamide compound, P, P'-oxybis(benzenesulfonyl hydrazide) [P,P'-oxy bis (benzene sulfonyl hydrazide)] compound, N,N'-dinitrosopentamethylenetetraamine (N,N'-dinitroso pentamethylene There are chemical blowing agents such as tetramine)-based compounds, and specifically, CO 2 may be used in the present invention.
또한, 본 발명은 성형체의 제조방법을 제공한다.In addition, the present invention provides a method for manufacturing a molded body.
도 2는 본 발명에 따른 성형체의 제조방법을 순차적으로 도시한 도면이다. 도 2를 참조하면, 본 발명은, 발포시트를 성형장치의 암형 금형과 수형 금형 사이에 배치하는 단계; 상기 암형 금형과 수형 금형을 가압하여 상부 개구부가 있는 오목한 형상으로 성형체를 성형하는 단계; 및 상기 성형체의 개구부에 리드필름을 부착하는 단계를 포함하고, 상기 성형하는 단계는 시트 표면 온도가 140 내지 160℃ 되도록 열을 인가하고, 상기 암형 금형 및 수형 금형의 표면 온도를 60 내지 200℃로 설정하여 성형체를 성형하는 것을 특징으로 하는 포장용기의 제조방법을 제공한다.2 is a view sequentially showing a method of manufacturing a molded body according to the present invention. Referring to Figure 2, the present invention, the step of placing the foam sheet between the female mold and the male mold of the molding apparatus; Pressing the female mold and the male mold to form a molded body into a concave shape with an upper opening; And attaching a lead film to the opening of the molded body, wherein the forming step applies heat so that the sheet surface temperature is 140 to 160°C, and the surface temperature of the female mold and the male mold is 60 to 200°C. It provides a method for manufacturing a packaging container, characterized in that to mold the molded body by setting.
한편, 상기 발포시트는, 폴리에틸렌테레프탈레이트 수지 및 무기입자를 포함하는 수지 혼합물을 압출 발포 후 냉각시켜 발포시트를 제조하는 단계를 포함하고, 상기 압출 발포 후 냉각시키는 단계는 -10 내지 20℃의 온도 범위에서 수행하는 것을 특징으로 할 수 있다. 예를 들어, 발포시트는 폴리에스테르 수지 혼합물을 압출 발포하여 제조할 수 있다. 상기 압출 발포는 수지를 가열하여 용융시키고, 상기 수지 용융물을 연속적으로 압출 및 발포시킴으로써, 공정 단계를 단순화할 수 있으며, 대량 생산이 가능하며, 비드 발포 시의 비드 사이에서 균열과, 입상 파괴 현상 등을 방지할 수 있다. 상기 압출 발포 후 냉각시키는 단계는 발포시트의 내측은 발포장치의 금속 재질의 맨드렐로, 발포시트 외측은 발포장치의 냉각 Air로 냉각시키는 것일 수 있고, 이 때, 냉각은 -10 내지 20℃의 온도 범위에서 수행하는 것일 수 있다. 예를 들어, 상기 냉각은 -10 내지 15℃, -10 내지 10℃, -10 내지 5℃, 5 내지 20℃, 또는 15 내지 20℃에서 수행하는 것일 수 있다.On the other hand, the foam sheet, comprising the steps of preparing a foam sheet by cooling after extrusion foaming a resin mixture comprising a polyethylene terephthalate resin and inorganic particles, the step of cooling after the extrusion foaming temperature of -10 to 20 ℃ It can be characterized by performing in the range. For example, the foam sheet can be prepared by extrusion foaming a polyester resin mixture. The extruded foam is melted by heating the resin, and by continuously extruding and foaming the resin melt, the process steps can be simplified, mass production is possible, cracks between beads when foaming beads, and granular destruction phenomenon, etc. Can be prevented. The step of cooling after the extrusion foaming may be to cool the inner side of the foam sheet with a mandrel made of metal of the foaming device, and the outer side of the foaming sheet with cooling air of the foaming device, wherein the cooling is -10 to 20°C. It may be performed in the temperature range. For example, the cooling may be performed at -10 to 15°C, -10 to 10°C, -10 to 5°C, 5 to 20°C, or 15 to 20°C.
상기 발포시트는 0.1 내지 10 중량%의 무기입자를 포함할 수 있으며, 상기 무기입자의 평균 크기는 0.05 내지 60 μm일 수 있다. 예를 들어, 상기 발포시트는 0.1 내지 8 중량%, 0.1 내지 6 중량%, 0.1 내지 4 중량%, 0.1 내지 2 중량%, 0.1 내지 1 중량%, 1 내지 10 중량%, 2 내지 10 중량%, 4 내지 10 중량%, 6 내지 10 중량%, 또는 8 내지 10 중량%의 무기입자를 포함할 수 있으며, 상기 무기입자의 평균 크기는 0.05 내지 50 μm, 0.05 내지 30 μm, 0.05 내지 10 μm, 0.05 내지 5 μm, 0.05 내지 1 μm, 1 내지 60 μm, 5 내지 60 μm, 20 내지 60 μm, 또는 40 내지 60 μm일 수 있다.The foam sheet may include 0.1 to 10% by weight of inorganic particles, the average size of the inorganic particles may be 0.05 to 60 μm. For example, the foam sheet is 0.1 to 8% by weight, 0.1 to 6% by weight, 0.1 to 4% by weight, 0.1 to 2% by weight, 0.1 to 1% by weight, 1 to 10% by weight, 2 to 10% by weight, 4 to 10% by weight, 6 to 10% by weight, or may include 8 to 10% by weight of inorganic particles, the average size of the inorganic particles is 0.05 to 50 μm, 0.05 to 30 μm, 0.05 to 10 μm, 0.05 To 5 μm, 0.05 to 1 μm, 1 to 60 μm, 5 to 60 μm, 20 to 60 μm, or 40 to 60 μm.
상기 무기입자는 Talc, CaCO3, TiO2, 및 SiO2 중 1종 이상을 포함할 수 있다.The inorganic particles may include one or more of Talc, CaCO 3 , TiO 2 , and SiO 2 .
다음으로, 가공하는 단계는 발포시트(1)를 성형체 성형장치(20)의 암형 금형(21)과 수형 금형(22) 사이에 배치하는 단계 및 수형 금형(22)을 가압하여 성형체(10)를 성형하는 단계를 제공한다.Next, the step of processing the step of placing the foam sheet 1 between the female mold 21 and the male mold 22 of the molded body forming apparatus 20 and pressing the male mold 22 to press the molded body 10 Provides a molding step.
구체적으로, 암형 금형(21)과 수형 금형(22) 사이에 배치된 발포시트(1)는 열성형됨으로써 성형체(10)로 성형될 수 있다. 상기 열성형으로는 진공 성형, 압공 성형 또는 진공 성형과 압공 성형을 조합한 진공 압공 성형, 수형 금형(플러그)을 사용하면서 또는 수형 금형(22)을 사용한 후, 진공 및/또는 압공 성형하는 등의 열 성형될 수 있다.Specifically, the foam sheet 1 disposed between the female mold 21 and the male mold 22 may be molded into a molded body 10 by thermal molding. Examples of the thermoforming include vacuum forming, pressure forming or vacuum pressure forming using a combination of vacuum forming and pressure forming, using a male mold (plug) or using the male mold 22, followed by vacuum and/or pressure forming. Can be thermoformed.
도 2를 참조하면, 도 2의 (a)는 발포시트(1)를 성형하기 전, 발포시트(1)를 성형장치의 암형 금형(21)과 수형 금형(22) 사이에 배치하는 배치단계를 나타낸다. 도 2의 (b)는 연신 공정 및 열 공정을 나타내는 도면으로, 도 2의 (b)와 같이, 수형 금형(22)을 하강하여 발포시트(1)를 연신하고, 암형 금형(21)으로부터의 진공 흡인에 의해 암형 금형(21)의 캐비티의 형상으로 부형되며, 열이 가해진다. 도 2의 (c)는 수형 금형(22)의 가압과 암형 금형(21)으로부터 압축 공기에 의해, 성형되고 있는 발포시트(1)를 수형 금형(22)의 형상으로 부형되어 최종 성형품인 성형체(10)가 성형되는 것을 나타낸다. 다음으로, 성형된 성형체 (10)는 냉각 후 수형 금형(22)을 상승시켜 취출될 수 있다.Referring to FIG. 2, FIG. 2(a) shows an arrangement step of placing the foam sheet 1 between the female mold 21 and the male mold 22 of the molding apparatus before molding the foam sheet 1. Shows. FIG. 2(b) is a view showing a stretching process and a thermal process. As shown in FIG. 2(b), the male mold 22 is lowered to stretch the foam sheet 1, and the female mold 21 is It is molded into the shape of the cavity of the female mold 21 by vacuum suction, and heat is applied. Fig. 2(c) shows a molded body which is a final molded product by shaping the foam sheet 1 being molded into the shape of the male mold 22 by pressurization of the male mold 22 and compressed air from the female mold 21. 10) is molded. Next, the molded body 10 can be taken out by raising the male mold 22 after cooling.
아울러, 성형하는 단계는, 시트 표면 온도가 140 내지 160℃ 되도록 열을 인가하고, 상기 암형 금형(21) 및 수형 금형(22)의 표면 온도를 60 내지 200℃로 설정하여 성형체를 성형할 수 있다.In addition, in the forming step, heat may be applied so that the surface temperature of the sheet is 140 to 160°C, and the molded body may be molded by setting the surface temperatures of the female mold 21 and the male mold 22 to 60 to 200°C. .
한편, 성형단계에서 수형 금형(22)의 표면과 암형 금형(21)의 캐비티 표면 온도는 서로 다를 수 있다. 바람직하게는 수형 금형(22)의 표면 온도는 각각 250 내지 280℃, 255 내지 275℃, 260 내지 270℃ 또는 265℃일 수 있으며, 암형 금형의 캐비티 표면 온도는 200 내지 250℃, 210 내지 240℃, 215 내지 235℃, 220 내지 230℃ 또는 225℃일 수 있다.Meanwhile, in the forming step, the surface of the male mold 22 and the surface temperature of the cavity of the female mold 21 may be different. Preferably, the surface temperature of the male mold 22 may be 250 to 280°C, 255 to 275°C, 260 to 270°C, or 265°C, respectively, and the cavity surface temperature of the female mold is 200 to 250°C, 210 to 240°C , 215 to 235°C, 220 to 230°C, or 225°C.
하나의 예시로, 수형 금형(22)의 표면 온도가 265℃일 수 있으며, 암형 금형(21)의 표면 온도가 225℃일 수 있으며, 수형 금형(22)은 0.5 내지 15 초 동안 암형 금형(22)에 접촉시키는 것이 바람직하다. 아울러, 암형 금형(21)은 일측에 내부 공간인 캐비티를 감압하기 위한 감압홀(23)이 형성된 구조일 수 있다.As an example, the surface temperature of the male mold 22 may be 265°C, the surface temperature of the female mold 21 may be 225°C, and the male mold 22 may be a female mold 22 for 0.5 to 15 seconds. ). In addition, the female mold 21 may have a structure in which a decompression hole 23 for decompressing a cavity that is an internal space is formed on one side.
다음으로, 성형체를 -10 내지 20℃의 온도 범위에서 냉각하는 단계를 더 포함할 수 있다. 보다 구체적으로, 냉각하는 단계의 온도는 -10 내지 20℃, -5 내지 18℃, -1 내지 17℃, 1 내지 16℃, 2 내지 15℃, 3 내지 14℃, 4 내지 13℃, 5 내지 12℃, 6 내지 11℃ 혹은 10℃일 수 있다. 열간 성형된 포장용기를 상기 범위의 온도로 냉각할 경우 폴리에스테르 수지 발포시트의 결정화도를 10 내지 35% 범위로 형성할 수 있다. 상기 온도 범위에서 냉각을 수행할 경우, 폴리에스테르 수지 발포시트의 결정화도가 과도하게 상승하는 것을 막아 금형내 성형체의 성형이 용이할 수 있으며, 경량성 및 내열성이 우수한 성형체를 제조할 수 있다.Next, it may further include the step of cooling the molded body in a temperature range of -10 to 20 ℃. More specifically, the temperature of the cooling step is -10 to 20 ℃, -5 to 18 ℃, -1 to 17 ℃, 1 to 16 ℃, 2 to 15 ℃, 3 to 14 ℃, 4 to 13 ℃, 5 to It may be 12 ℃, 6 to 11 ℃ or 10 ℃. When the hot-formed packaging container is cooled to a temperature in the above range, the crystallinity of the polyester resin foam sheet may be formed in the range of 10 to 35%. When cooling is performed in the above temperature range, the crystallinity of the polyester resin foam sheet is prevented from excessively increasing, so that the molded body in the mold can be easily molded, and a molded body having excellent light weight and heat resistance can be manufactured.
하나의 예로서, 상기 열간 성형된 포장용기를 0.5 내지 5℃/min의 감온 조건에서 냉각하는 단계를 통해 포장용기의 결정화도를 10 내지 35% 범위로 형성할 수 있다. 상기 감온 조건은 구체적으로 0.8 내지 4.5℃/min, 1 내지 4℃/min, 1.5 내지 3.5℃/min, 1.8 내지 3.2℃/min, 2 내지 3℃/min, 혹은 2.3 내지 2.8℃/min일 수 있다. 상기 감온 조건에서 냉각하는 단계를 수행할 경우, 폴리에스테르 수지 발포시트의 결정화도가 과도하게 상승하는 것을 막아 금형내 성형체의 성형이 용이할 수 있으며, 경량성 및 내열성이 우수한 성형체를 제조할 수 있다.As one example, the crystallinity of the packaging container may be formed in a range of 10 to 35% by cooling the hot-formed packaging container at a reduced temperature of 0.5 to 5°C/min. The temperature reduction conditions may be specifically 0.8 to 4.5°C/min, 1 to 4°C/min, 1.5 to 3.5°C/min, 1.8 to 3.2°C/min, 2 to 3°C/min, or 2.3 to 2.8°C/min. have. When performing the step of cooling under the reduced temperature conditions, the crystallinity of the polyester resin foam sheet is prevented from excessively increasing, so that the molded body in the mold can be easily molded, and a molded body excellent in light weight and heat resistance can be manufactured.
이하, 본 발명을 실시예 및 실험예에 의해 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail by examples and experimental examples.
단, 하기 실시예 및 실험예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예 및 실험예에 한정되는 것은 아니다.However, the following examples and experimental examples are merely illustrative of the present invention, and the contents of the present invention are not limited to the following examples and experimental examples.
제조예 1Preparation Example 1
PET 수지 100 중량부를 130℃에서 건조하여 수분을 제거하였고, 제1 압출기에서 상기 수분이 제거된 PET 수지 100 중량부, PMDA(pyromellitic dianhydride) 1 중량부, 0.5 μm 크기의 탄산칼슘(CaCO3) 1 중량부, Irganox (IRG 1010) 0.1 중량부를 혼합하고, 280℃로 가열하여 수지 용융물을 제조하였다. 그런 다음, 제1 압출기에 발포제로서 부탄 가스를 혼합하고, 수지 용융물을 제2 압출기로 보내 220℃로 냉각하였다. 냉각된 수지 용융물은 다이(Die)를 통과하면서 발포시트를 형성하였다.100 parts by weight of the PET resin was dried at 130°C to remove moisture, and 100 parts by weight of the PET resin from which the moisture was removed from the first extruder, 1 part by weight of pyromellitic dianhydride (PMDA), 0.5 μm calcium carbonate (CaCO 3 ) 1 The resin melt was prepared by mixing 0.1 part by weight of Irganox (IRG 1010) by weight and heating to 280°C. Then, butane gas was mixed as a blowing agent in the first extruder, and the resin melt was sent to a second extruder and cooled to 220°C. The cooled resin melt passed through a die to form a foam sheet.
이때, 제조된 폴리에스테르 수지 발포시트의 밀도는 380 kg/m3였으며, 두께는 1 mm 였다.At this time, the density of the prepared polyester resin foam sheet was 380 kg/m 3 , and the thickness was 1 mm.
실시예 1Example 1
제조예 1에서 제조한 발포시트를 냉각 온도 (Mandrel, Air) 10℃로 냉각시켜 제조한 발포시트로 H/D(H: 수용부의 깊이, D: 개구부의 직경)가 0.4인 사각 형태의 용기로 열성형하였다. 그 후 EMA 접착층 20μm를 합지한 리드필름으로 120℃에서 실링(Sealing) 하였다.The foam sheet prepared in Preparation Example 1 was cooled to a cooling temperature of 10°C (Mandrel, Air), and the foam sheet was manufactured into a rectangular container with H/D (H: depth of the receiving part, D: diameter of the opening) of 0.4. Thermoforming. Thereafter, the EMA adhesive layer was sealed at 120°C with a lead film laminated with 20 μm.
한편, 성형체의 성형시, 수형 금형의 표면온도는 40℃이며, 암형 금형의 표면온도는 80℃였다.On the other hand, when molding the molded body, the surface temperature of the male mold was 40°C, and the surface temperature of the female mold was 80°C.
실시예 2 Example 2
발포 시트를 제조할 때 냉각온도가 15℃인 것을 제외하고는 실시예 1과 동일한 방법으로 발포시트 및 성형체를 제조한 후 리드필름과 실링하였다. When the foam sheet was manufactured, the foam sheet and the molded body were prepared in the same manner as in Example 1, except that the cooling temperature was 15°C, and then sealed with a lead film.
실시예 3 Example 3
H/D의 값이 0.5 인 것을 제외하곤 실시예 1과 동일한 방법으로 성형체를 제조하였다.A molded body was manufactured in the same manner as in Example 1, except that the H/D value was 0.5.
실시예 4 Example 4
포장용기의 리드필름으로 통상적으로 사용되는 알루미늄 호일층을 사용하였으며, 상기 알루미늄 호일층의 일면에 에틸-메타크릴레이트(EMA) 접착제를 도포하여 포장용기용 리드필름을 준비하였다.An aluminum foil layer commonly used as a lead film for the packaging container was used, and an ethyl-methacrylate (EMA) adhesive was applied to one surface of the aluminum foil layer to prepare a lead film for the packaging container.
비교예 1Comparative Example 1
리드필름의 접착층을 에틸렌-비닐 아세테이트(EVA)를 적용한 것을 제외하고는 실시예 1과 동일하게 발포체 및 성형체를 제조하고, 리드필름을 실링하였다.A foam and a molded body were prepared in the same manner as in Example 1, except that ethylene-vinyl acetate (EVA) was applied to the adhesive layer of the lead film, and the lead film was sealed.
비교예 2Comparative Example 2
발포 시트를 제조할 때 냉각온도가 30℃인 것을 제외하고는 실시예 1과 동일한 방법으로 발포시트 및 성형체를 제조한 후 리드필름과 실링하였다When manufacturing a foam sheet, a foam sheet and a molded body were prepared in the same manner as in Example 1, except that the cooling temperature was 30°C, and then sealed with a lead film.
실험예 1: 리드 접착성 측정Experimental Example 1: Lead adhesion measurement
PET foam Sheet와 리드필름 (PE 핫멜트 60 μm)을 25×60 mm로 준비하여 리드 접착용 Hot Press에서 온도 150℃에서 2 kgf 압력으로 실링(Sealing)한 후 KS M 3725 규격을 기준으로 인장시험기를 이용하여 인장속도 200 mm/분의 속도로 박리강도를 측정하였다.Prepare a PET foam sheet and a lead film (PE hot melt 60 μm) as 25×60 mm and seal with a 2 kgf pressure at a temperature of 150°C in a hot press for lead adhesion, then perform a tensile tester based on the KS M 3725 standard. The peel strength was measured using a tensile speed of 200 mm/min.
실험예 2: 중심선 표면 거칠기 측정Experimental Example 2: Centerline surface roughness measurement
KS B 0161에 의거하여 중심선 표면 거칠기 값을 측정하였다.The surface roughness value of the centerline was measured according to KS B 0161.
실시예 및 비교예에서 성형체의 시트 종류 및 성형 조건에 따른 측정 결과를 하기 표 1에 나타내었다. 접착력의 단위는 gf이다.In Examples and Comparative Examples, the measurement results according to the sheet type and molding conditions of the molded body are shown in Table 1 below. The unit of adhesion is gf.
상기 표 1을 참조하면, 냉각온도를 20℃ 이하로 발포시트를 제조할 경우 표면 거칠기가 3 이하인 것을 알 수 있었고, 이때 EMA 접착층을 적용한 리드와의 접착강도는 700 gf 이상으로 우수한 접착력을 나타내었다. Referring to Table 1, when manufacturing a foamed sheet having a cooling temperature of 20° C. or less, it was found that the surface roughness was 3 or less, and at this time, the adhesive strength with the lead applied with the EMA adhesive layer was 700 gf or more, indicating excellent adhesion. .
냉각 온도가 30℃ 이상인 경우 표면거칠기가 7로, 표면이 거친 것을 알 수 있었고, EVA 접착층을 사용할 경우, 접착력이 450 gf로 낮은 접착력을 나타내었다. When the cooling temperature was 30°C or higher, it was found that the surface roughness was 7 and the surface was rough. When the EVA adhesive layer was used, the adhesive strength was 450 gf, indicating a low adhesive strength.
본 발명에 따른 포장용기는 평균 셀 크기가 100 내지 500 μm로 조밀한 셀 크기를 갖는 폴리에틸렌테레프탈레이트 수지 발포시트를 포함함으로써, 발포시트의 표면거칠기가 감소시킬 수 있어, 성형체의 제조 후에도 상기 성형체와 리드필름의 접착력을 향상시킬 수 있다. 구체적으로, 상기 성형체와 리드필름의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf로, 성형체와 리드필름간의 우수한 접착력을 제공할 수 있다. 이에 따라, 상기 리드필름을 통한 기밀성이 향상될 수 있다.The packaging container according to the present invention includes a polyethylene terephthalate resin foam sheet having a compact cell size with an average cell size of 100 to 500 μm, so that the surface roughness of the foam sheet can be reduced. It is possible to improve the adhesion of the lead film. Specifically, the adhesive strength between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725, which can provide excellent adhesion between the molded body and the lead film. Accordingly, airtightness through the lead film may be improved.
Claims (10)
- 평균 셀 크기가 100 내지 500 μm인 폴리에틸렌테레프탈레이트 수지 발포시트를 포함하며, 하기 수학식 1을 만족하는 용기 구조의 성형체; A molded body of a container structure comprising a polyethylene terephthalate resin foam sheet having an average cell size of 100 to 500 μm, and satisfying Equation 1 below;상기 성형체의 개구부의 외주연을 따라 외측 방향으로 연장되는 플랜지; 및A flange extending outward along an outer periphery of the opening of the molded body; And상기 플랜지에 부착되는 리드필름을 포함하는 포장용기로서,As a packaging container comprising a lead film attached to the flange,상기 발포시트는 표면 거칠기(중심성 평균 거칠기: Ra)가 3 이하이고,The foamed sheet has a surface roughness (center average roughness: Ra) of 3 or less,상기 성형체와 리드필름의 접착력이 KS M 3725 기준으로 500 내지 1,500 gf인 것을 특징으로 하는 포장용기:Packaging container characterized in that the adhesion between the molded body and the lead film is 500 to 1,500 gf based on KS M 3725:[수학식 1][Equation 1]0.01 ≤ H/D ≤ 2;0.01 ≤ H/D ≤ 2;수학식 1에서,In Equation 1,H는 수용부 및 개구부를 포함하는 성형체에서 수용부의 깊이를 나타내고, 1 cm ≤ H ≤ 10 cm이며,H represents the depth of the receiving portion in the molded body including the receiving portion and the opening, 1 cm ≤ H ≤ 10 cm,D는 성형체에서 개구부의 직경을 나타내며, 단위는 cm이다.D represents the diameter of the opening in the molded body, and the unit is cm.
- 제1항에 있어서,According to claim 1,리드필름은 에틸-메타크릴레이트, 폴리에틸렌, 폴리프로필렌, 및 폴리에틸렌테레프탈레이트 중 1종 이상을 포함하는 포장용기.The lead film is a packaging container containing at least one of ethyl-methacrylate, polyethylene, polypropylene, and polyethylene terephthalate.
- 제1항에 있어서,According to claim 1,상기 발포시트의 평균 두께는 0.5 내지 3 mm 범위인 것을 특징으로 하는 포장용기.The packaging sheet, characterized in that the average thickness of the foam sheet is in the range of 0.5 to 3 mm.
- 제1항에 있어서,According to claim 1,하기 수학식 2를 만족하는 것을 특징으로 하는 포장용기:A packaging container characterized by satisfying the following Equation 2:[수학식 2][Equation 2]|T2 - T1| ≥ 10℃|T 2 -T 1 | ≥ 10℃상기 수학식 2에서,In Equation 2,T1 은 20℃, 1 atm 조건에서, 성형체에 100℃의 물을 담고, 1 분 경과 되었을 때 측정한 성형체의 외측 표면 온도이며,T 1 is the temperature of the outer surface of the molded body measured at a temperature of 20° C. and 1 atm, when the molded body contains 100° C. of water, and after 1 minute,T2 는 20℃, 1 atm 조건에서, 성형체에 100℃의 물을 담고, 1 분 경과 되었을 때 측정한 성형체 내부의 물의 온도이다.T 2 is the temperature of the water inside the molded body measured at a temperature of 20° C. and 1 atm, containing 100° C. of water in the molded body, and when 1 minute has elapsed.
- 제1항에 있어서,According to claim 1,포장용기는 식품 포장용기인 것을 특징으로 하는 포장용기.The packaging container is a packaging container characterized in that the food packaging container.
- 발포시트를 성형장치의 암형 금형과 수형 금형 사이에 배치하는 단계;Placing the foam sheet between the female mold and the male mold of the molding apparatus;상기 암형 금형과 수형 금형을 가압하여 상부 개구부가 있는 오목한 형상으로 성형체를 성형하는 단계; 및Pressing the female mold and the male mold to form a molded body into a concave shape with an upper opening; And상기 성형체의 개구부에 리드필름을 부착하는 단계를 포함하고, And attaching a lead film to the opening of the molded body,상기 성형하는 단계는 시트 표면 온도가 140 내지 160℃ 되도록 열을 인가하고, 상기 암형 금형 및 수형 금형의 표면 온도를 60 내지 200℃로 설정하여 성형체를 성형하는 것을 특징으로 하는 포장용기의 제조방법.The forming step is a method of manufacturing a packaging container, characterized in that heat is applied so that the sheet surface temperature is 140 to 160°C, and the molded body is molded by setting the surface temperature of the female mold and the male mold to 60 to 200°C.
- 제6항에 있어서,The method of claim 6,상기 발포시트는,The foam sheet,폴리에틸렌테레프탈레이트 수지 및 무기입자를 포함하는 수지 혼합물을 압출 발포 후 냉각시켜 발포시트를 제조하는 단계를 포함하고,The resin mixture containing the polyethylene terephthalate resin and the inorganic particles is extruded and cooled, and then a step of manufacturing a foamed sheet is provided.상기 압출 발포 후 냉각시키는 단계는 -10 내지 20℃의 온도 범위에서 수행하는 것을 특징으로 하는 포장용기의 제조방법.The step of cooling after the extrusion foaming is a manufacturing method of a packaging container, characterized in that performed in a temperature range of -10 to 20 ℃.
- 제7항에 있어서,The method of claim 7,상기 무기입자의 평균 크기는 0.05 내지 60 μm인 포장용기의 제조방법.The method for manufacturing a packaging container having an average particle size of 0.05 to 60 μm.
- 제6항에 있어서,The method of claim 6,암형 금형은, 일측에 내부 공간을 감압하는 감압홀이 형성된 구조인 것을 특징으로 하는 포장용기의 제조방법.The female mold is a method of manufacturing a packaging container, characterized in that a structure in which a pressure-reducing hole for decompressing an internal space is formed on one side.
- 제6항에 있어서,The method of claim 6,성형된 성형체를 -10 내지 20℃의 온도 범위에서 냉각하는 단계를 더 포함하는 것을 특징으로 하는 포장용기의 제조방법.The method of manufacturing a packaging container further comprising the step of cooling the molded body in a temperature range of -10 to 20°C.
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PCT/KR2019/011324 WO2020138643A1 (en) | 2018-12-26 | 2019-09-03 | Packaging container including lid film, and manufacturing method of same |
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JP (1) | JP7183284B2 (en) |
KR (1) | KR102063785B1 (en) |
CN (1) | CN111886185B (en) |
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CN112622138B (en) * | 2020-12-11 | 2023-09-22 | 义乌市大胜橡塑制品有限公司 | One-step compression molding process for polyethylene yoga column |
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2018
- 2018-12-26 KR KR1020180169326A patent/KR102063785B1/en active IP Right Grant
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2019
- 2019-09-03 JP JP2020543107A patent/JP7183284B2/en active Active
- 2019-09-03 WO PCT/KR2019/011324 patent/WO2020138643A1/en active Application Filing
- 2019-09-03 CN CN201980019870.4A patent/CN111886185B/en active Active
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EP0721899A1 (en) * | 1995-01-11 | 1996-07-17 | W.R. Grace & Co.-Conn. | Package with shrink film lid |
JP2001162735A (en) * | 1999-09-29 | 2001-06-19 | Jsp Corp | Thermoplastic resin laminated foamed sheet, polystyrene- based resin foamed sheet and container thereof |
JP2005225515A (en) * | 2004-02-12 | 2005-08-25 | Asahi Kasei Chemicals Corp | Container made of resin |
JP2011207150A (en) * | 2010-03-30 | 2011-10-20 | Nissei Co Ltd | Method for manufacturing biodegradable container |
KR20130060172A (en) * | 2010-04-08 | 2013-06-07 | 이데미쓰 유니테크 가부시키가이샤 | Container main body and process for production thereof, and packaging container |
KR20180036418A (en) * | 2016-09-30 | 2018-04-09 | 주식회사 휴비스 | Food Container Improved Heat-blocking Ability |
Also Published As
Publication number | Publication date |
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CN111886185A (en) | 2020-11-03 |
JP7183284B2 (en) | 2022-12-05 |
KR102063785B1 (en) | 2020-01-10 |
CN111886185B (en) | 2022-11-11 |
JP2021513488A (en) | 2021-05-27 |
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