WO2020133736A1 - Hydrophobic steel wire rubber-coated cord and preparation method thereof - Google Patents

Hydrophobic steel wire rubber-coated cord and preparation method thereof Download PDF

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WO2020133736A1
WO2020133736A1 PCT/CN2019/078596 CN2019078596W WO2020133736A1 WO 2020133736 A1 WO2020133736 A1 WO 2020133736A1 CN 2019078596 W CN2019078596 W CN 2019078596W WO 2020133736 A1 WO2020133736 A1 WO 2020133736A1
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parts
rubber
hydrophobic
steel wire
carbon black
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PCT/CN2019/078596
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French (fr)
Chinese (zh)
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王玉海
杨昆
刘震
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怡维怡橡胶研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/06Sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber

Definitions

  • the invention relates to a steel wire rubber-coated cord, in particular to a hydrophobic steel wire rubber-coated cord and a preparation method thereof.
  • CN201410632796.2 introduces a white carbon black/NR masterbatch for tire belts
  • the preparation method of the rubber compound is to add white carbon black, water, dispersant and stabilizer into the reactor and stir at high speed to prepare a highly dispersed white carbon black slurry; add the white carbon black slurry to the natural latex solution Medium, after mixing under high-speed stirring, acid coagulation, washing and drying to obtain white carbon black/NR masterbatch.
  • the process of the invention adopts a wet process to carry out silanization-free treatment of white carbon black.
  • the steel wire adhesion performance and tear resistance of the compound can be significantly improved.
  • the white carbon black/natural rubber masterbatch can be used in tire belts.
  • CN200380101219.0 introduces a tire belt layer prepared based on an inorganic filler and a polysulfide silane filled isoprene elastomer composition, where the inorganic filler may be white carbon black.
  • the steel belt layer and the steel carcass part of the tire may cause rubber-steel bonding interface failure in some high-temperature and humid areas.
  • the principle is (see Figure 1 for details): water-containing aging In the environment, a continuous water film is first formed on the surface of the belt layer (steel cord). After forming a battery environment with active metals such as Zn, an electrochemical reaction begins.
  • the continuous medium water film layer A difference in the concentration of Zn ions will be formed, causing Zn ions in areas where no electrochemical reaction or a slow reaction rate has occurred to migrate to areas where an electrochemical reaction or a chemical reaction rate has already occurred, and eventually lead to a large amount of accumulation of zinc elements in the corrosion area. It causes great damage to the steel cord-rubber adhesive layer. Considering that the actual adhesive rubber formulation contains a large amount of ZnO, once water penetrates the surface of the steel cord, it will soon form an electrochemical corrosion reaction, leading to the destruction of the surface structure of the adhesive layer and the loss of adhesion performance.
  • the belts that completely use white carbon in the prior art may have fatal defects, resulting in serious quality problems for the tires. This is also the case so far.
  • the white carbon black belt formula or white carbon black carcass formula still has no One of the main reasons for widespread use.
  • the inventor initially tried to use a hydrophobic modifier to solve the technical problem that the hydrophilicity of the surface of the white carbon black caused the failure of the rubber-steel adhesion interface in the steel belt layer and the steel carcass of the tire in some high-temperature and humid areas, but In the later mixing process, the force between the white carbon black and the hydrophobic group is easily destroyed by strong mechanical force, and the technical problem of the failure of the rubber-steel bonding interface will still occur, and it will affect the whiteness of the silane coupling agent. The coupling effect of carbon black leads to a decrease in the tensile strength of the finished rubber compound.
  • the present invention provides a hydrophobic steel wire rubber-coated cord and a preparation method thereof, so that the hydrophobic steel wire rubber-coated cord has better hydrophobicity and suitable tensile strength.
  • a hydrophobic steel wire rubber-coated cord including the following parts by weight components: 100 parts of rubber, 10-120 parts of white carbon, 0.2-2.4 parts of hydrophobic modifier, 0.1-12 parts of silane coupling agent, zinc oxide 1 -10 parts, anti-aging agent 1-10 parts, cobalt borate 0.1-5 parts, sulfur powder 1-10 parts, accelerator 1-10 parts.
  • the hydrophobic modifier provided by the present invention is an alcohol compound or an acrylate compound; the alcohol compound is polyethylene glycol or glycerin; the propionate compound is polyethylene acrylate or polymethacrylic acid Methyl ester.
  • the silane coupling agent is a zirconate coupling agent, a titanate coupling agent, a nitro coupling agent, an alcohol compound, bis(triethoxypropylsilane) tetrasulfide, bis( Triethoxypropylsilane) disulfide, 3-thiocyanopropyl-triethoxysilane, ⁇ -mercaptopropyl-trimethoxysilane, 3-octanoylthio-1-propyltriethyl Oxysilane, [2-(4-chloromethylphenyl)ethyl]-triethoxysilane or (3-mercaptopropyl)-di[tridecylpolyoxyethylene(5)yl]-ethyl Oxysilane.
  • the anti-aging agent is N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine or 2,2,4-trimethyl-1,2-dihydroquinoline One or two;
  • the accelerator is N,N-dicyclohexyl-2-benzothiazole sulfenamide, N-tert-butyl-2-phenylpropiothiazole sulfenamide, N-cyclohexyl-2 -Phenylpropiazole sulfenamide, N,N-diisopropyl-2-phenylpropylthiazole sulfenamide, N-oxydiethylene-2-benzothiazole sulfenamide, N,N-diethyl One or more of the sulfonamides of 2-yl-2-benzothiazole.
  • the rubber provided by the present invention may be natural rubber or synthetic rubber.
  • the invention provides a method for preparing a hydrophobic steel wire rubber-coated cord, which includes hydrophobic modification of white carbon black.
  • the method of hydrophobic modification is: after pre-mixing the white carbon black with a silane coupling agent Then, the hydrophobic modifier is introduced to perform electron irradiation ionization in an anaerobic environment to obtain hydrophobically modified white carbon black.
  • the accelerator voltage range of the electron irradiation ionization is 0.1-20 MeV
  • the irradiation electron beam current range is 0.1-100 mA
  • the electron beam scanning width is ⁇ 200 cm
  • the irradiation dose range is 5-500 kGy
  • the irradiation production line speed is 10m/min.
  • the preparation method provided by the present invention pre-mixes the white carbon black with the silane coupling agent, and then grafts the hydrophobic group to the white carbon black surface, so that the white carbon black surface becomes a hydrophobic surface.
  • the pre-mixing of silane coupling agent can maximize the coupling effect of the silane coupling agent on the white carbon black; if the silane coupling agent is not pre-mixed with the white carbon black in advance, the white carbon black is directly introduced into the hydrophobic group, using an electron accelerator Irradiation, the disadvantage of this method is that the active surface of white carbon black is first occupied by alcohol functional groups or hydrophobic groups, which affects the coupling effect of silane coupling agent on white carbon to a certain extent, making the rubber-white The interaction force between carbon black will be greatly affected, and the tensile strength of the finished compound will be reduced.
  • the method for preparing a hydrophobic steel wire rubber-coated cord also includes the following steps:
  • S 3 adds the sulfur powder and the accelerator to the rubber compound, and mixes evenly to obtain an adhesive rubber compound
  • the kneading temperature in step S 2 is 160°C, the kneading time is 5 minutes, and the mixer speed is 60 revolutions; the kneading temperature in step S 3 is 100°C and the kneading time is 3 minutes, the mixer speed is 30 rpm.
  • Figure 1 is a schematic diagram showing the failure of the rubber-steel bonding interface at the steel belt and steel carcass in the tire.
  • the invention discloses a hydrophobic steel wire rubber-coated cord and a preparation method thereof. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve. It should be particularly noted that all similar substitutions and modifications are obvious to those skilled in the art, and they are all considered to be included in the present invention.
  • the method and application of the present invention have been described through preferred embodiments, and it is obvious that relevant personnel can modify or appropriately modify and combine the method and application described herein without departing from the content, spirit, and scope of the present invention. Apply the technology of the present invention.
  • the cobalt compound is added to the internal mixer for a period of mixing.
  • the mixing temperature is 160°C
  • the mixing time is 5 minutes
  • the internal mixer speed is 60 rpm
  • the mixing is uniform
  • the rubber is discharged.
  • Add 5 parts of sulfur powder and 1.4 parts by weight of accelerator N,N-dicyclohexyl-2-benzothiazole sulfenamide vulcanization system for final mixing operation mixing temperature is 100°C
  • mixing time is 3 minutes
  • dense mixing The rotating speed of the machine is 30 rpm. After the rubber is evenly mixed, the rubber is discharged.
  • the steel wire covered rubber cord is produced according to the steel wire rolling process, and the preparation of No. 2 hydrophobic steel wire covered rubber cord is completed.
  • the data in Table 1 shows that compared with the No. 1 steel wire covered cord, the No. 2 hydrophobic steel wire covered cord has the same initial pull-out adhesion, but the pull-out force is significantly improved after humid heat aging;
  • the tensile strength of the hydrophobic steel wire rubber compound is somewhat lower than that of No. 1 because polyethylene glycol occupies the active point on the surface of the white carbon black before the silane coupling agent, which affects the silane coupling agent to the white carbon to a certain extent.
  • the coupling effect of black makes the interaction between rubber and silica to be affected, resulting in a decrease in the tensile strength of the compound.
  • the No. 3 hydrophobic steel wire covered cord Compared with the No. 1 steel wire covered cord, the No. 3 hydrophobic steel wire covered cord has no difference in initial extraction adhesion, but the extraction force after humid heat aging is significantly improved, and due to the white carbon black and silane coupling
  • the coupling agent is pre-mixed in advance, so that the silane coupling agent can first occupy the optimal active point on the surface of the white carbon black, so there is no adverse effect on the tensile strength of the compound;
  • irradiation environment is anaerobic environment, cooling and parking after irradiation 8 hours, then irradiated white carbon black, 100 parts by weight of natural rubber, 1 part by weight of zinc oxide, 1 part by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 0.1 Cobalt borate acylate is added to the internal mixer for a period of mixing.
  • the mixing temperature is 160°C
  • the mixing time is 5 minutes
  • the internal mixer speed is 60 rpm
  • the rubber is evenly mixed, and the rubber is discharged.
  • the mixing temperature is 160°C
  • the mixing time is 5 minutes
  • the internal mixer speed is 60 rpm
  • the rubber is discharged evenly after mixing
  • after 8 hours of parking Add 1 part of sulphur powder and 1 part by weight of accelerator N,N-dicyclohexyl-2-benzothiazole sulfenamide to the final mixer to carry out the final mixing operation of the vulcanization system.
  • the mixing temperature is 100°C and the mixing time is After 3 minutes, the mixer speed was 30 rpm, and the rubber was discharged evenly after mixing.
  • the steel wire covered rubber cord was produced according to the steel wire rolling process to produce a hydrophobic steel wire covered rubber cord.
  • the irradiated white carbon 100 parts by weight of natural rubber, 10 parts by weight of zinc oxide, and 10 parts by weight of antioxidant N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine and 5 parts by weight of cobalt borate are added to the internal mixer for a period of mixing.
  • the mixing temperature is 160°C.
  • the time is 5 minutes, the speed of the mixer is 60 rpm, the rubber is evenly mixed, and after 8 hours of parking, 10 parts of sulfur powder and 10 parts by weight of the accelerator N-tert-butyl-2-phenylpropylene are added to the mixer Thiazole sulfenamide and N-cyclohexyl-2-phenylpropylthiazole sulfenamide, final vulcanization system operation, mixing temperature 100 °C, mixing time 3 minutes, internal mixer speed 30 rpm, mixing After smelting uniformly, the rubber is discharged, and after parking, the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.
  • the mixing temperature is 160°C
  • the mixing time is 5 minutes
  • the internal mixer speed is 60 rpm
  • the mixing is uniform Back row of rubber, after parking for 8 hours, add 6 parts of sulfur powder, 5 parts by weight of accelerator N,N-diethyl-2-benzothiazole sulfenamide and N-tert-butyl-2-benzene in the mixer Prothiazole sulfenamide, final vulcanization system operation, mixing temperature 100 °C, mixing time 3 minutes, internal mixer speed 30 rpm, uniform mixing and then discharging rubber, after parking, proceed according to wire rolling process Production of steel wire rubber-coated cords to produce hydrophobic steel wire rubber-coated cords.
  • the mixing temperature is 160°C
  • the mixing time is 5 minutes
  • the internal mixer speed is 60 rpm
  • the rubber is evenly mixed, and the rubber is discharged.
  • mixing temperature is 100 °C
  • mixing time is 3 minutes
  • the speed of the mixer is 30 rpm, and the rubber is discharged evenly after being mixed.
  • the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.
  • the mixing temperature is 160°C, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the mixing is uniform, and the rubber is discharged. After parking for 8 hours, it is placed in the internal mixer. Add 1 part of sulphur powder and 1 part by weight of accelerator N-oxydiethylene-2-benzothiazole sulfenamide to final vulcanize the system.
  • the mixing temperature is 100°C and the mixing time is 3 minutes
  • the speed of the mixer is 30 rpm. After mixing, the rubber is discharged evenly.
  • the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.

Abstract

Provided is a hydrophobic steel wire rubber-coated cord, comprising the following parts by weight: 100 parts of rubber, 10-120 parts of white carbon black, 0.2-2.4 parts of hydrophobic modifier, 0.1-12 parts of silane coupling agent, 1-10 parts of zinc oxide, 1-10 parts of anti-aging agent, 0.1-5 parts of cobalt boroacylate, 1-10 parts of sulfur powder, and 1-10 parts of promoting agent. Also comprised is a method for preparing a hydrophobic steel wire rubber-coated cord. The hydrophobic steel wire rubber-coated cord and preparation method thereof are such that the interface adhesion of the hydrophobic steel wire rubber-coated cord better and the tensile strength are appropriate, and the anti-humidity and heat aging performance are significantly improved.

Description

一种疏水性钢丝覆胶帘线及其制备方法Hydrophobic steel wire rubber-coated cord and preparation method thereof 技术领域Technical field
本发明涉及钢丝覆胶帘线,特别涉及一种疏水性钢丝覆胶帘线及其制备方法。The invention relates to a steel wire rubber-coated cord, in particular to a hydrophobic steel wire rubber-coated cord and a preparation method thereof.
背景技术Background technique
子午线轮胎中白炭黑带束层配方相对于传统的炭黑配方具有粘合好、生热低、滚阻低等优势:CN201410632796.2介绍了一种轮胎带束层用白炭黑/NR母炼胶的制备方法,技术方案是在反应器中加入白炭黑、水、分散剂、稳定剂后进行高速搅拌,制备成高分散的白炭黑浆液;将白炭黑浆液加入到天然胶乳溶液中,在高速搅拌下混合后,经酸凝固、洗涤、干燥,得到白炭黑/NR母炼胶。该发明工艺采用湿法工艺,对白炭黑进行无硅烷化处理,在采用间-甲-白粘合体系的胶料中,可以显著提高胶料的钢丝粘合性能和抗撕裂性,所制备的白炭黑/天然橡胶母炼胶可应用于轮胎带束层中。CN200380101219.0介绍了基于无机填料和多硫化硅烷填充的异戊二烯弹性体组合物制备的轮胎带束层,其中无机填料可为白炭黑。Compared with the traditional carbon black formula, the white carbon black belt formula in radial tires has the advantages of good adhesion, low heat generation, and low rolling resistance: CN201410632796.2 introduces a white carbon black/NR masterbatch for tire belts The preparation method of the rubber compound is to add white carbon black, water, dispersant and stabilizer into the reactor and stir at high speed to prepare a highly dispersed white carbon black slurry; add the white carbon black slurry to the natural latex solution Medium, after mixing under high-speed stirring, acid coagulation, washing and drying to obtain white carbon black/NR masterbatch. The process of the invention adopts a wet process to carry out silanization-free treatment of white carbon black. In the compound adopting the m-a-white adhesive system, the steel wire adhesion performance and tear resistance of the compound can be significantly improved. The white carbon black/natural rubber masterbatch can be used in tire belts. CN200380101219.0 introduces a tire belt layer prepared based on an inorganic filler and a polysulfide silane filled isoprene elastomer composition, where the inorganic filler may be white carbon black.
但是由于白炭黑表面的亲水性会导致轮胎里的钢丝带束层、钢丝胎体部位在一些高温湿热地区出现橡胶-钢丝粘合界面失效,其原理是(详见图1):含水老化环境中,带束层(钢帘线)表面会首先形成一层连续的水膜,与Zn等活泼金属形成电池环境后开始发生电化学反应,随着腐蚀反应的进行在连续介质水膜层中会形成Zn离子的浓度差,造成未发生电化学反应或反应速率很慢区域的Zn离子向已经发生电化学反应或化学反应速率很快的区域迁移,最终导致锌元素在腐蚀区域的大量聚集,对钢帘线-橡胶黏合层造成极大的破坏。考虑到在实际的黏合橡胶配方中含有大量的ZnO,一旦有水渗透到钢帘线表面很快就会形成电化学腐蚀反应,导致黏合层表层结构的破坏,丧失黏合性能。However, due to the hydrophilicity of the white carbon black surface, the steel belt layer and the steel carcass part of the tire may cause rubber-steel bonding interface failure in some high-temperature and humid areas. The principle is (see Figure 1 for details): water-containing aging In the environment, a continuous water film is first formed on the surface of the belt layer (steel cord). After forming a battery environment with active metals such as Zn, an electrochemical reaction begins. As the corrosion reaction progresses, the continuous medium water film layer A difference in the concentration of Zn ions will be formed, causing Zn ions in areas where no electrochemical reaction or a slow reaction rate has occurred to migrate to areas where an electrochemical reaction or a chemical reaction rate has already occurred, and eventually lead to a large amount of accumulation of zinc elements in the corrosion area. It causes great damage to the steel cord-rubber adhesive layer. Considering that the actual adhesive rubber formulation contains a large amount of ZnO, once water penetrates the surface of the steel cord, it will soon form an electrochemical corrosion reaction, leading to the destruction of the surface structure of the adhesive layer and the loss of adhesion performance.
2Zn+O 2=2ZnO   ① 2Zn+O 2 = 2ZnO
Zn=Zn 2++2e   ② Zn=Zn 2+ +2e ②
O 2+2H 2O+4e=4OH -   ③ O 2 +2H 2 O+4e=4OH -
Zn 2++2OH -=Zn(OH) 2   ④ Zn 2+ + 2OH - = Zn ( OH) 2 ④
因此,现有技术完全使用白炭黑的带束层可能存在致命缺陷,从而导致轮胎出现严重的质量问题,这也是直到目前为止,白炭黑带束层配方或白炭黑胎体配方仍然没有广泛地应用的一个主要原因。Therefore, the belts that completely use white carbon in the prior art may have fatal defects, resulting in serious quality problems for the tires. This is also the case so far. The white carbon black belt formula or white carbon black carcass formula still has no One of the main reasons for widespread use.
发明人起初尝试使用疏水改性剂来解决白炭黑表面的亲水性导致轮胎里的钢丝带束层、钢丝胎体部位在一些高温湿热地区出现橡胶-钢丝粘合界面失效的技术问题,但是在后期混炼过程中,白炭黑和疏水基团之间的作用力很容易被强大的机械力破坏,仍然会出现橡胶-钢丝粘合界面失效的技术问题,并且会影响硅烷偶联剂对白炭黑的偶联效果,从而导致成品胶料的拉伸强度降低,众所周知,成品胶料的拉伸强度是影响钢丝覆胶帘线抽出力的一项非常重要的指标,也是导致橡胶-钢丝粘合界面失效的一个重要原因;因此,发明人甚至一度放弃了制备疏水性钢丝覆胶帘线的最初努力,然而随着试验的进行,我们惊喜的发现,采用调整配方成分的添加顺序以及合适的工艺处理,可以制得疏水性较好、拉伸强度合适的疏水性钢丝覆胶帘线。The inventor initially tried to use a hydrophobic modifier to solve the technical problem that the hydrophilicity of the surface of the white carbon black caused the failure of the rubber-steel adhesion interface in the steel belt layer and the steel carcass of the tire in some high-temperature and humid areas, but In the later mixing process, the force between the white carbon black and the hydrophobic group is easily destroyed by strong mechanical force, and the technical problem of the failure of the rubber-steel bonding interface will still occur, and it will affect the whiteness of the silane coupling agent. The coupling effect of carbon black leads to a decrease in the tensile strength of the finished rubber compound. It is well known that the tensile strength of the finished rubber compound is a very important indicator that affects the extraction force of the steel-coated rubber cord, and it also causes the rubber-steel wire to stick. An important reason for the failure of the joint interface; therefore, the inventor even once abandoned the initial effort to prepare the hydrophobic steel-coated cord. However, as the experiment proceeded, we were pleasantly surprised to find that the adjustment of the order of addition of the formulation ingredients and the appropriate Process treatment can produce hydrophobic steel wire rubber-coated cord with good hydrophobicity and suitable tensile strength.
综上所述,提供一种新的配方及制备方法制备疏水性钢丝覆胶帘线,使该疏水性钢丝覆胶帘线的疏水性较好、拉伸强度合适,具有重要意义。In summary, it is of great significance to provide a new formula and preparation method for preparing the hydrophobic steel wire rubber-coated cord so that the hydrophobic steel wire rubber-coated cord has better hydrophobicity and suitable tensile strength.
发明内容Summary of the invention
有鉴于此,本发明提供了一种疏水性钢丝覆胶帘线及其制备方法,使疏水性钢丝覆胶帘线的疏水性较好、拉伸强度合适。In view of this, the present invention provides a hydrophobic steel wire rubber-coated cord and a preparation method thereof, so that the hydrophobic steel wire rubber-coated cord has better hydrophobicity and suitable tensile strength.
为了达到上述发明目的,本发明采用以下技术方案:In order to achieve the above object of the invention, the present invention adopts the following technical solutions:
一种疏水性钢丝覆胶帘线,包括以下重量份组分:橡胶100份,白炭黑10-120份,疏水改性剂0.2-2.4份,硅烷偶联剂0.1-12份,氧化锌1-10份,防老剂1-10份,硼酰化钴0.1-5份,硫黄粉1-10份,促进剂1-10份。A hydrophobic steel wire rubber-coated cord, including the following parts by weight components: 100 parts of rubber, 10-120 parts of white carbon, 0.2-2.4 parts of hydrophobic modifier, 0.1-12 parts of silane coupling agent, zinc oxide 1 -10 parts, anti-aging agent 1-10 parts, cobalt borate 0.1-5 parts, sulfur powder 1-10 parts, accelerator 1-10 parts.
本发明提供的疏水改性剂为醇类化合物或丙烯酸酯类化合物;所述醇类化合物为聚乙二醇或丙三醇;所述丙酸酯类化合物为聚乙烯丙烯酸酯或聚甲基丙烯酸甲酯。The hydrophobic modifier provided by the present invention is an alcohol compound or an acrylate compound; the alcohol compound is polyethylene glycol or glycerin; the propionate compound is polyethylene acrylate or polymethacrylic acid Methyl ester.
作为优选,所述硅烷偶联剂为锆酸酯偶联剂、钛酸酯偶联剂、硝基偶联剂、醇类化合物、双(三乙氧基丙基硅烷)四硫化物、双(三乙氧基丙基硅烷)二硫化物、3-硫氰基丙基-三乙氧基硅烷、γ-巯丙基-三甲氧基硅烷、3-辛酰基硫代-1-丙基三乙氧基硅烷、[2-(4-氯甲基苯基)乙基]-三乙氧基硅烷或(3-巯基丙基)-二[十三烷基聚氧乙烯(5)基]-乙氧基硅烷。Preferably, the silane coupling agent is a zirconate coupling agent, a titanate coupling agent, a nitro coupling agent, an alcohol compound, bis(triethoxypropylsilane) tetrasulfide, bis( Triethoxypropylsilane) disulfide, 3-thiocyanopropyl-triethoxysilane, γ-mercaptopropyl-trimethoxysilane, 3-octanoylthio-1-propyltriethyl Oxysilane, [2-(4-chloromethylphenyl)ethyl]-triethoxysilane or (3-mercaptopropyl)-di[tridecylpolyoxyethylene(5)yl]-ethyl Oxysilane.
作为优选,所述防老剂为N-(1,3-二甲基丁基)-N'-苯基对苯二胺或2,2,4-三甲基-1,2-二氢化喹啉的一种或两种;所述促进剂为N,N-二环己基-2-苯并噻唑次磺酰胺、N-叔丁基-2-苯丙噻唑次磺酰胺、N-环己基-2-苯丙噻唑次磺酰胺、N,N-二异丙基-2-苯丙噻唑次磺酰胺、N-氧联二亚乙基-2-苯并噻唑次磺酰胺、N,N-二乙基-2-苯并噻唑次磺酰胺的一种或几种。Preferably, the anti-aging agent is N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine or 2,2,4-trimethyl-1,2-dihydroquinoline One or two; the accelerator is N,N-dicyclohexyl-2-benzothiazole sulfenamide, N-tert-butyl-2-phenylpropiothiazole sulfenamide, N-cyclohexyl-2 -Phenylpropiazole sulfenamide, N,N-diisopropyl-2-phenylpropylthiazole sulfenamide, N-oxydiethylene-2-benzothiazole sulfenamide, N,N-diethyl One or more of the sulfonamides of 2-yl-2-benzothiazole.
本发明提供的橡胶可以是天然橡胶也可以是合成橡胶。The rubber provided by the present invention may be natural rubber or synthetic rubber.
本发明提供了一种疏水性钢丝覆胶帘线的制备方法,其中包括白炭黑的疏水改性,所述疏水改性的方法为:将所述白炭黑与硅烷偶联剂预混合后,再引入所述疏水改性剂,在绝氧环境下进行电子辐照电离,得到疏水改性后的白炭黑。The invention provides a method for preparing a hydrophobic steel wire rubber-coated cord, which includes hydrophobic modification of white carbon black. The method of hydrophobic modification is: after pre-mixing the white carbon black with a silane coupling agent Then, the hydrophobic modifier is introduced to perform electron irradiation ionization in an anaerobic environment to obtain hydrophobically modified white carbon black.
作为优选,所述电子辐照电离的加速器电压范围为0.1-20MeV,辐照电子束流范围为0.1-100mA,电子束扫描宽度≤200cm,辐照剂量范围为5-500kGy,辐照生产线速度为10m/min。Preferably, the accelerator voltage range of the electron irradiation ionization is 0.1-20 MeV, the irradiation electron beam current range is 0.1-100 mA, the electron beam scanning width is ≤200 cm, the irradiation dose range is 5-500 kGy, and the irradiation production line speed is 10m/min.
[根据细则91更正 25.04.2019] 
不经过辐照将白炭黑直接加入疏水性基团改性,也能降低白炭黑表面的极性,增加疏水性,但是这种条件下白炭黑与疏水官能团形成的是氢键作用,分子间的作用力不是很强,而且在后期与橡胶在密炼机混炼过程中,这种氢键很容易就被强大的机械力破坏掉,而通过电子辐照电离所形成的自由基是通过共价键作用的,键能非常强不容易被破坏,而且电子辐照过程中所产生的热能也有利于白炭黑与硅烷偶联剂的硅烷化反应,使硅烷化反应进行得更加充分,故将白炭黑引入疏水基团,在绝氧环境下进行电子辐照电离,能使疏水性钢丝覆胶帘线的抗湿滑性能进一步得到改善,特别是应用到轮胎中可以显著提高轮胎在高温湿热地区的耐湿热老化性能,白炭黑疏水改性的原理如图2所示。
[Correction according to Rule 91 25.04.2019]
If the silica is directly added to the hydrophobic group for modification without irradiation, the polarity of the silica surface can also be reduced and the hydrophobicity can be increased. However, under this condition, the silica and the hydrophobic functional group form a hydrogen bond. The intermolecular force is not very strong, and in the later process of mixing with rubber in the internal mixer, this hydrogen bond is easily destroyed by strong mechanical force, and the free radicals formed by electron irradiation ionization are Through the action of covalent bonds, the bond energy is very strong and is not easily broken, and the thermal energy generated during the electron irradiation is also conducive to the silanization reaction of white carbon and silane coupling agent, so that the silanization reaction proceeds more fully Therefore, the introduction of silica into the hydrophobic group and electron irradiation ionization under an anaerobic environment can further improve the wet-slip resistance of the hydrophobic steel-coated cord, especially when applied to tires, it can significantly improve the tires. The principle of the hydrophobic modification of white carbon black in the high temperature and humid heat area is shown in Figure 2.
本发明提供的制备方法,将所述白炭黑与硅烷偶联剂预混合后再将疏水基团接枝到白炭黑表面,使白炭黑表面成为疏水性表面,先将白炭黑与硅烷偶联剂预混合可以最大化地发挥硅烷偶联剂对白炭黑的偶联作用;如果硅烷偶联剂不提前与白炭黑预混,直接将白炭黑引入疏水基团,利用电子加速器进行辐照,这种方式的缺点是白炭黑的活性表面先被醇类官能团或疏水基团先占据了,一定程度上影响了硅烷偶联剂对白炭黑的偶联效果,使得橡胶-白炭黑之间的相互作用力会受到很大的影响,成品胶料的拉伸强度会降低。The preparation method provided by the present invention pre-mixes the white carbon black with the silane coupling agent, and then grafts the hydrophobic group to the white carbon black surface, so that the white carbon black surface becomes a hydrophobic surface. The pre-mixing of silane coupling agent can maximize the coupling effect of the silane coupling agent on the white carbon black; if the silane coupling agent is not pre-mixed with the white carbon black in advance, the white carbon black is directly introduced into the hydrophobic group, using an electron accelerator Irradiation, the disadvantage of this method is that the active surface of white carbon black is first occupied by alcohol functional groups or hydrophobic groups, which affects the coupling effect of silane coupling agent on white carbon to a certain extent, making the rubber-white The interaction force between carbon black will be greatly affected, and the tensile strength of the finished compound will be reduced.
本发明提供的疏水性钢丝覆胶帘线的制备方法,除了上述步骤,还包括以下步骤:In addition to the above steps, the method for preparing a hydrophobic steel wire rubber-coated cord provided by the present invention also includes the following steps:
S 2将所述疏水改性后的白炭黑、所述橡胶、所述氧化锌、所述防老剂和所述硼酰化钴加入密炼机中混炼得到混炼胶; S 2 adding the hydrophobically modified white carbon black, the rubber, the zinc oxide, the antioxidant, and the cobalt borate to a kneader to obtain a kneaded rubber;
S 3在所述混炼胶中加入所述硫黄粉和所述促进剂,混合均匀后得到粘合混炼胶; S 3 adds the sulfur powder and the accelerator to the rubber compound, and mixes evenly to obtain an adhesive rubber compound;
S 4将所述粘合混炼胶与镀铜钢丝帘线压延后制得疏水性钢丝覆胶帘线。 S 4 After rolling the adhesive compounded rubber and the copper-plated steel cord, a hydrophobic steel-coated cord is prepared.
作为优选,所述步骤S 2中的混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转;所述步骤S 3中的混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转。 Preferably, the kneading temperature in step S 2 is 160°C, the kneading time is 5 minutes, and the mixer speed is 60 revolutions; the kneading temperature in step S 3 is 100°C and the kneading time is 3 minutes, the mixer speed is 30 rpm.
附图说明BRIEF DESCRIPTION
图1为轮胎里的钢丝带束层、钢丝胎体部位出现橡胶-钢丝粘合界面失效原理图。Figure 1 is a schematic diagram showing the failure of the rubber-steel bonding interface at the steel belt and steel carcass in the tire.
具体实施方式detailed description
本发明公开了一种疏水性钢丝覆胶帘线及其制备方法,本领域技术人员可以借鉴本文内容,适当改进工艺参数实现。特别需要指出的是,所有类似的替换和改动对本领域技术人员来说是显而易见的,它们都被视为包括在本发明当中。本发明的方法及应用已经通过较佳实施例进行了描述,相关人员明显能在不脱离本发明内容、精神和范围内对本文所述的方法和应用进行改动或适当变更与组合,来实现和应用本发明技术。The invention discloses a hydrophobic steel wire rubber-coated cord and a preparation method thereof. Those skilled in the art can refer to the content of this article and appropriately improve the process parameters to achieve. It should be particularly noted that all similar substitutions and modifications are obvious to those skilled in the art, and they are all considered to be included in the present invention. The method and application of the present invention have been described through preferred embodiments, and it is obvious that relevant personnel can modify or appropriately modify and combine the method and application described herein without departing from the content, spirit, and scope of the present invention. Apply the technology of the present invention.
为了使本领域技术人员能够更好的理解本发明,下面结合具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments.
需要说明的是,以下对比例和实施例中的实验数据用以下仪器设备及测定方法测定:It should be noted that the experimental data in the following comparative examples and examples were measured with the following equipment and measurement methods:
表1硫化胶测试项目及方法Table 1 Test items and methods of vulcanized rubber
测试项目Test items 测试方法testing method 仪器instrument 仪器厂家Instrument manufacturers
胶料拉伸强度,MPaRubber tensile strength, MPa GB/T 528-2009GB/T528-2009 拉力机tension machine 英斯特朗Instron
橡胶-钢丝抽出粘合力Rubber-steel wire drawing adhesion GB/T 16586-2014GB/T16586-2014 拉力机tension machine 英斯特朗Instron
湿热老化后抽出力Extraction force after humid heat aging GB/T 16586-2014GB/T16586-2014 拉力机tension machine 英斯特朗Instron
对比例1Comparative Example 1
将60重量份白炭黑、6重量份硅烷偶联剂3-硫氰基丙基-三乙氧基硅烷、100重量份天然橡胶、8重量份氧化锌、1.5重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、2重量份防老剂N-(1,3-二甲基丁基)-N'-苯基对苯二胺、0.8重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入5份硫黄粉、1.4重量份促进剂N,N-二环己基-2-苯并噻唑次磺酰胺硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,完成1号钢丝覆胶帘线的制备。60 parts by weight of white carbon, 6 parts by weight of silane coupling agent 3-thiocyanopropyl-triethoxysilane, 100 parts by weight of natural rubber, 8 parts by weight of zinc oxide, 1.5 parts by weight of antioxidant 2,2, 4-trimethyl-1,2-dihydroquinoline, 2 parts by weight of antioxidant N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, 0.8 parts by weight of borylated Cobalt is added to the internal mixer for a period of mixing. The mixing temperature is 160℃, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the rubber is evenly mixed, and the rubber is discharged. After parking for 8 hours, it is added to the internal mixer. 5 parts of sulfur powder, 1.4 parts by weight of accelerator N,N-dicyclohexyl-2-benzothiazole sulfenamide vulcanization system for final mixing operation, mixing temperature is 100℃, mixing time is 3 minutes, internal mixer The rotation speed is 30 rpm. After the rubber is evenly mixed, the rubber is discharged. After parking, the steel wire covered rubber cord is produced according to the steel wire rolling process, and the preparation of the No. 1 steel wire covered rubber cord is completed.
对比例2Comparative Example 2
将1.2重量份的聚乙二醇和60重量份白炭黑混合均匀,利用电子加速器进行辐照,产生自由基将聚乙二醇接枝到白炭黑表面,完成对白炭黑表面的疏水改性。电子加速器辐照电压5MeV,束流强度40mA,电子束扫描宽度1600mm,辐照吸收剂量选择100kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、6重量份硅烷偶联剂3-硫氰基丙基-三乙氧基硅烷、100重量份天然橡胶、8重量份氧化锌、1.5重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、2重量份防老剂N-(1,3-二甲基丁基)-N'-苯基对苯二胺、0.8重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入5份硫黄粉、1.4重量份促进剂N,N-二环己基-2-苯并噻唑次磺酰胺硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,完成2号疏水性钢丝覆胶帘线的制备。Mix 1.2 parts by weight of polyethylene glycol and 60 parts by weight of white carbon black uniformly, irradiate with an electron accelerator to generate free radicals and graft the polyethylene glycol onto the surface of white carbon black to complete the hydrophobic modification of the surface of white carbon black . Electron accelerator irradiation voltage 5MeV, beam intensity 40mA, electron beam scanning width 1600mm, irradiation absorption dose selection 100kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking for 8 hours after irradiation Irradiated white carbon black, 6 parts by weight of silane coupling agent 3-thiocyanopropyl-triethoxysilane, 100 parts by weight of natural rubber, 8 parts by weight of zinc oxide, 1.5 parts by weight of anti-aging agent 2, 2 ,4-trimethyl-1,2-dihydroquinoline, 2 parts by weight of antioxidant N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, 0.8 parts by weight of boron The cobalt compound is added to the internal mixer for a period of mixing. The mixing temperature is 160°C, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the mixing is uniform, and the rubber is discharged. After parking for 8 hours, it is placed in the internal mixer. Add 5 parts of sulfur powder and 1.4 parts by weight of accelerator N,N-dicyclohexyl-2-benzothiazole sulfenamide vulcanization system for final mixing operation, mixing temperature is 100℃, mixing time is 3 minutes, dense mixing The rotating speed of the machine is 30 rpm. After the rubber is evenly mixed, the rubber is discharged. After parking, the steel wire covered rubber cord is produced according to the steel wire rolling process, and the preparation of No. 2 hydrophobic steel wire covered rubber cord is completed.
实施例1Example 1
将60重量份白炭黑、6重量份硅烷偶联剂3-硫氰基丙基-三乙氧基硅烷混合均匀,然后再加入1.2重量份的聚乙二醇,利用电子加速器进行辐照,产生自由 基将聚乙二醇接枝到剩余的白炭黑表面,完成对白炭黑表面的疏水改性。电子加速器辐照电压5MeV,束流强度40mA,电子束扫描宽度1600mm,辐照吸收剂量选择100kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、8重量份氧化锌、1.5重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、2重量份防老剂N-(1,3-二甲基丁基)-N'-苯基对苯二胺、0.8重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入5份硫黄粉、1.4重量份促进剂N,N-二环己基-2-苯并噻唑次磺酰胺硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,完成3号疏水性钢丝覆胶帘线的制备。Mix 60 parts by weight of white carbon black, 6 parts by weight of silane coupling agent 3-thiocyanopropyl-triethoxysilane, and then add 1.2 parts by weight of polyethylene glycol, and irradiate with an electron accelerator. Free radicals are generated to graft polyethylene glycol onto the remaining white carbon black surface to complete the hydrophobic modification of the white carbon black surface. Electron accelerator irradiation voltage 5MeV, beam intensity 40mA, electron beam scanning width 1600mm, irradiation absorption dose selection 100kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking for 8 hours after irradiation Irradiated white carbon black, 100 parts by weight of natural rubber, 8 parts by weight of zinc oxide, 1.5 parts by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 2 parts by weight of antioxidant N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine, 0.8 parts by weight of cobalt borate is added to the internal mixer for a period of mixing, the mixing temperature is 160℃, mixing The time is 5 minutes, the mixer speed is 60 rpm, the rubber is evenly mixed, and after 8 hours of parking, 5 parts of sulfur powder and 1.4 parts by weight of the accelerator N,N-dicyclohexyl-2- are added to the mixer Benzothiazole sulfenamide vulcanization system is used for final mixing operation, the mixing temperature is 100℃, the mixing time is 3 minutes, the mixer speed is 30 rpm, and the rubber is discharged evenly after mixing. After parking, the steel wire is rolled according to the steel wire rolling process The production of rubber-coated cords completed the preparation of No. 3 hydrophobic steel wire rubber-coated cords.
现将对比例1、对比例2和实施例1制备得到的相应的钢丝覆胶帘线的性能进行测试,测试结果如表2所示:The properties of the steel wire covered cords prepared in Comparative Example 1, Comparative Example 2 and Example 1 are now tested. The test results are shown in Table 2:
表2钢丝覆胶帘线的性能比较Table 2 Performance comparison of steel wire covered rubber cord
Figure PCTCN2019078596-appb-000002
Figure PCTCN2019078596-appb-000002
表1数据显示,2号疏水性钢丝覆胶帘线与1号钢丝覆胶帘线相比,初始抽出粘合力相差并不大,但湿热老化后抽出力得到了显著地提升;2号的疏水钢丝覆胶胶料的拉伸强度相比1号有些降低,是由于聚乙二醇先于硅烷偶联剂占据了白炭黑表面的活性点,一定程度上影响了硅烷偶联剂对白炭黑的偶联效果,使得橡胶-白炭黑之间的相互作用力受到影响,导致了胶料拉伸强度的降低。The data in Table 1 shows that compared with the No. 1 steel wire covered cord, the No. 2 hydrophobic steel wire covered cord has the same initial pull-out adhesion, but the pull-out force is significantly improved after humid heat aging; The tensile strength of the hydrophobic steel wire rubber compound is somewhat lower than that of No. 1 because polyethylene glycol occupies the active point on the surface of the white carbon black before the silane coupling agent, which affects the silane coupling agent to the white carbon to a certain extent. The coupling effect of black makes the interaction between rubber and silica to be affected, resulting in a decrease in the tensile strength of the compound.
3号疏水性钢丝覆胶帘线与1号钢丝覆胶帘线相比,初始抽出粘合力相差并不大,但湿热老化后抽出力得到了显著地提升,并且由于白炭黑与硅烷偶联剂提前进行了预混,使硅烷偶联剂得以先占据白炭黑表面最优的活性点,所以对胶料的拉伸强度并无不利影响;3号疏水性钢丝覆胶帘线的湿热老化后抽出力得到了显著地提升,表明其抗湿滑性能进一步得到改善,应用到轮胎中可以显著提高轮胎在高温湿热地区的耐湿热老化性能。Compared with the No. 1 steel wire covered cord, the No. 3 hydrophobic steel wire covered cord has no difference in initial extraction adhesion, but the extraction force after humid heat aging is significantly improved, and due to the white carbon black and silane coupling The coupling agent is pre-mixed in advance, so that the silane coupling agent can first occupy the optimal active point on the surface of the white carbon black, so there is no adverse effect on the tensile strength of the compound; No. 3 hydrophobic steel wire covered with damp heat After aging, the extraction force has been significantly improved, indicating that its wet skid resistance has been further improved, and its application to tires can significantly improve the tire's resistance to humid heat aging in high temperature and humid areas.
实施例2Example 2
将10重量份白炭黑、0.1重量份硅烷偶联剂钛酸酯偶联剂混合均匀,然后再加入0.2重量份的丙三醇,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压0.1MeV,束流强度0.1mA,电子束扫描宽度2000mm,辐照吸收剂量选择5kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、1重量份氧化锌、1重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、0.1重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入1份硫黄粉、1重量份促进剂N,N-二异丙基-2-苯丙噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 10 parts by weight of white carbon black and 0.1 parts by weight of silane coupling agent titanate coupling agent, and then add 0.2 parts by weight of glycerin and irradiate with an electron accelerator to complete the hydrophobic modification of the surface of white carbon black. Performance, electron accelerator irradiation voltage 0.1MeV, beam intensity 0.1mA, electron beam scanning width 2000mm, irradiation absorption dose selection 5kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking after irradiation 8 hours, then irradiated white carbon black, 100 parts by weight of natural rubber, 1 part by weight of zinc oxide, 1 part by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 0.1 Cobalt borate acylate is added to the internal mixer for a period of mixing. The mixing temperature is 160°C, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the rubber is evenly mixed, and the rubber is discharged. After 8 hours of parking Add 1 part of sulfur powder and 1 part by weight of accelerator N,N-diisopropyl-2-phenylpropylthiazole sulfenamide to the internal mixer, and conduct final mixing operation on the vulcanization system. The mixing temperature is 100℃. The time is 3 minutes, the mixer speed is 30 rpm, the rubber is discharged evenly after mixing, and after parking, the steel wire covered cord is produced according to the steel wire rolling process to produce a hydrophobic steel wire covered cord.
实施例3Example 3
将90重量份白炭黑、12重量份钛酸酯偶联剂混合均匀,然后再加入0.2重量份的聚甲基丙烯酸甲酯,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压0.1MeV,束流强度0.1mA,电子束扫描宽度2000mm,辐照吸收剂量选择5kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、1重量份氧化锌、1重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、0.1重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入1份硫黄粉、1重量份促进剂N,N-二环己基-2-苯并噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 90 parts by weight of white carbon black and 12 parts by weight of titanate coupling agent uniformly, then add 0.2 parts by weight of polymethyl methacrylate and irradiate with an electron accelerator to complete the hydrophobic modification of the surface of white carbon black , Electron accelerator irradiation voltage 0.1MeV, beam intensity 0.1mA, electron beam scanning width 2000mm, irradiation absorption dose selection 5kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking after irradiation 8 Hours, then irradiated white carbon black, 100 parts by weight of natural rubber, 1 part by weight of zinc oxide, 1 part by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 0.1 part by weight A portion of cobalt borate is added to the internal mixer for a period of mixing. The mixing temperature is 160°C, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the rubber is discharged evenly after mixing, and after 8 hours of parking Add 1 part of sulphur powder and 1 part by weight of accelerator N,N-dicyclohexyl-2-benzothiazole sulfenamide to the final mixer to carry out the final mixing operation of the vulcanization system. The mixing temperature is 100℃ and the mixing time is After 3 minutes, the mixer speed was 30 rpm, and the rubber was discharged evenly after mixing. After parking, the steel wire covered rubber cord was produced according to the steel wire rolling process to produce a hydrophobic steel wire covered rubber cord.
实施例4Example 4
将120重量份白炭黑、12重量份硅烷偶联剂(3-巯基丙基)-二[十三烷基聚氧乙烯(5)基]-乙氧基硅烷混合均匀,然后再加入2.4重量份的聚乙烯丙烯酸酯,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压20MeV,束流强度100mA,电子束扫描宽度800mm,辐照吸收剂量选择500kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、10重量份氧化锌、10重量份防老剂N-(1,3-二甲基丁基)-N'-苯基对苯二胺、5重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60 转,混炼均匀后排胶,停放8小时后在密炼机中加入10份硫黄粉、10重量份促进剂N-叔丁基-2-苯丙噻唑次磺酰胺和N-环己基-2-苯丙噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 120 parts by weight of white carbon black, 12 parts by weight of silane coupling agent (3-mercaptopropyl)-di[tridecyl polyoxyethylene (5) group]-ethoxysilane, then add 2.4 parts by weight Parts of polyethylene acrylate, irradiated with an electron accelerator to complete the hydrophobic modification of the surface of white carbon black, electron accelerator irradiation voltage 20MeV, beam intensity 100mA, electron beam scanning width 800mm, radiation absorption dose selection 500kGy, radiation According to the production line speed of 10m/min, the irradiation environment is an anaerobic environment. After irradiation, it is cooled and parked for 8 hours, and then the irradiated white carbon, 100 parts by weight of natural rubber, 10 parts by weight of zinc oxide, and 10 parts by weight of antioxidant N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine and 5 parts by weight of cobalt borate are added to the internal mixer for a period of mixing. The mixing temperature is 160℃. The time is 5 minutes, the speed of the mixer is 60 rpm, the rubber is evenly mixed, and after 8 hours of parking, 10 parts of sulfur powder and 10 parts by weight of the accelerator N-tert-butyl-2-phenylpropylene are added to the mixer Thiazole sulfenamide and N-cyclohexyl-2-phenylpropylthiazole sulfenamide, final vulcanization system operation, mixing temperature 100 ℃, mixing time 3 minutes, internal mixer speed 30 rpm, mixing After smelting uniformly, the rubber is discharged, and after parking, the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.
实施例5Example 5
将65重量份白炭黑、6重量份硅烷偶联剂3-辛酰基硫代-1-丙基三乙氧基硅烷混合均匀,然后再加入1.3重量份的聚乙烯丙烯酸酯,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压10MeV,束流强度50mA,电子束扫描宽度1000mm,辐照吸收剂量选择28kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、5重量份氧化锌、6重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、2.5重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入6份硫黄粉、5重量份促进剂N,N-二乙基-2-苯并噻唑次磺酰胺和N-叔丁基-2-苯丙噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 65 parts by weight of white carbon black, 6 parts by weight of silane coupling agent 3-octanoylthio-1-propyltriethoxysilane, and then add 1.3 parts by weight of polyethylene acrylate, using an electron accelerator Irradiation to complete the hydrophobic modification of the white carbon black surface, electron accelerator irradiation voltage 10MeV, beam intensity 50mA, electron beam scanning width 1000mm, irradiation absorption dose selection 28kGy, irradiation production line speed 10m/min, irradiation environment is In an anaerobic environment, cool and park for 8 hours after irradiation, then irradiate the white carbon black, 100 parts by weight of natural rubber, 5 parts by weight of zinc oxide, 6 parts by weight of anti-aging agent 2,2,4-trimethyl-1 ,2-dihydroquinoline and 2.5 parts by weight of cobalt borate are added to the internal mixer for a period of mixing. The mixing temperature is 160℃, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, and the mixing is uniform Back row of rubber, after parking for 8 hours, add 6 parts of sulfur powder, 5 parts by weight of accelerator N,N-diethyl-2-benzothiazole sulfenamide and N-tert-butyl-2-benzene in the mixer Prothiazole sulfenamide, final vulcanization system operation, mixing temperature 100 ℃, mixing time 3 minutes, internal mixer speed 30 rpm, uniform mixing and then discharging rubber, after parking, proceed according to wire rolling process Production of steel wire rubber-coated cords to produce hydrophobic steel wire rubber-coated cords.
实施例6Example 6
将48重量份白炭黑、5重量份硅烷偶联剂醇类化合物混合均匀,然后再加入0.8重量份的聚乙二醇,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压18MeV,束流强度80mA,电子束扫描宽度1700mm,辐照吸收剂量选择200kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后白炭黑、100重量份天然橡胶、7重量份氧化锌、8重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、1重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入4份硫黄粉、6重量份促进剂N,N-二异丙基-2-苯丙噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 48 parts by weight of white carbon black and 5 parts by weight of silane coupling agent alcohol compound, then add 0.8 parts by weight of polyethylene glycol and irradiate with an electron accelerator to complete the hydrophobic modification of the surface of white carbon black. Electron accelerator irradiation voltage 18MeV, beam intensity 80mA, electron beam scanning width 1700mm, irradiation absorption dose selection 200kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking for 8 hours after irradiation Irradiated white carbon black, 100 parts by weight of natural rubber, 7 parts by weight of zinc oxide, 8 parts by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 1 part by weight of borylated Cobalt is added to the internal mixer for a period of mixing. The mixing temperature is 160℃, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the rubber is evenly mixed, and the rubber is discharged. After parking for 8 hours, it is added to the internal mixer. 4 parts of sulfur powder, 6 parts by weight of accelerator N,N-diisopropyl-2-phenylpropylthiazole sulfenamide, final vulcanization operation of the vulcanization system, mixing temperature is 100 ℃, mixing time is 3 minutes, The speed of the mixer is 30 rpm, and the rubber is discharged evenly after being mixed. After being parked, the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.
实施例7Example 7
将10重量份白炭黑、0.1重量份锆酸酯偶联剂混合均匀,然后再加入0.2重 量份的丙三醇,利用电子加速器进行辐照,完成对白炭黑表面的疏水改性,电子加速器辐照电压0.1MeV,束流强度0.1mA,电子束扫描宽度2000mm,辐照吸收剂量选择5kGy,辐照生产线速度10m/min,辐照环境为绝氧环境,辐照后冷却停放8小时,然后将辐照后的白炭黑、100重量份天然橡胶、1重量份氧化锌、1重量份防老剂2,2,4-三甲基-1,2-二氢化喹啉、0.1重量份硼酰化钴加入密炼机中进行一段混炼,混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转,混炼均匀后排胶,停放8小时后在密炼机中加入1份硫黄粉、1重量份促进剂N-氧联二亚乙基-2-苯并噻唑次磺酰胺,对硫化体系进行终炼操作,混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转,混炼均匀后排胶,停放后按照钢丝压延工艺进行钢丝覆胶帘线生产,制得疏水性钢丝覆胶帘线。Mix 10 parts by weight of white carbon black and 0.1 parts by weight of zirconate coupling agent, then add 0.2 parts by weight of glycerin and irradiate with an electron accelerator to complete the hydrophobic modification of the surface of white carbon black. Irradiation voltage 0.1MeV, beam intensity 0.1mA, electron beam scanning width 2000mm, irradiation absorption dose selection 5kGy, irradiation production line speed 10m/min, irradiation environment is anaerobic environment, cooling and parking for 8 hours after irradiation Irradiated white carbon black, 100 parts by weight of natural rubber, 1 part by weight of zinc oxide, 1 part by weight of antioxidant 2,2,4-trimethyl-1,2-dihydroquinoline, 0.1 part by weight of boron The cobalt compound is added to the internal mixer for a period of mixing. The mixing temperature is 160°C, the mixing time is 5 minutes, the internal mixer speed is 60 rpm, the mixing is uniform, and the rubber is discharged. After parking for 8 hours, it is placed in the internal mixer. Add 1 part of sulphur powder and 1 part by weight of accelerator N-oxydiethylene-2-benzothiazole sulfenamide to final vulcanize the system. The mixing temperature is 100℃ and the mixing time is 3 minutes The speed of the mixer is 30 rpm. After mixing, the rubber is discharged evenly. After parking, the steel wire covered rubber cords are produced according to the steel wire rolling process to produce hydrophobic steel wire covered rubber cords.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only the preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of the present invention, several improvements and retouches can be made. These improvements and retouches also It should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种疏水性钢丝覆胶帘线,其特征在于,包括以下重量份组分:橡胶100份,白炭黑10-120份,疏水改性剂0.2-2.4份,硅烷偶联剂0.1-12份,氧化锌1-10份,防老剂1-10份,硼酰化钴0.1-5份,硫黄粉1-10份,促进剂1-10份。A hydrophobic steel wire rubber-coated cord, characterized by comprising the following parts by weight components: 100 parts of rubber, 10-120 parts of white carbon black, 0.2-2.4 parts of hydrophobic modifier, 0.1-12 parts of silane coupling agent , 1-10 parts of zinc oxide, 1-10 parts of antioxidant, 0.1-5 parts of cobalt borate, 1-10 parts of sulfur powder, 1-10 parts of accelerator.
  2. 如权利要求1所述的疏水性钢丝覆胶帘线,其特征在于:所述疏水改性剂为醇类化合物或丙烯酸酯类化合物。The hydrophobic steel wire rubber-coated cord according to claim 1, wherein the hydrophobic modifier is an alcohol compound or an acrylate compound.
  3. 如权利要求1所述的疏水性钢丝覆胶帘线,其特征在于,所述醇类化合物为聚乙二醇或丙三醇;所述丙酸酯类化合物为聚乙烯丙烯酸酯或聚甲基丙烯酸甲酯。The hydrophobic steel wire rubber-coated cord according to claim 1, wherein the alcohol compound is polyethylene glycol or glycerin; the propionate compound is polyethylene acrylate or polymethyl Methyl acrylate.
  4. 如权利要求1所述的疏水性钢丝覆胶帘线,其特征在于,所述硅烷偶联剂选自锆酸酯偶联剂、钛酸酯偶联剂、硝基偶联剂、醇类化合物、双(三乙氧基丙基硅烷)四硫化物、双(三乙氧基丙基硅烷)二硫化物、3-硫氰基丙基-三乙氧基硅烷、γ-巯丙基-三甲氧基硅烷、3-辛酰基硫代-1-丙基三乙氧基硅烷、[2-(4-氯甲基苯基)乙基]-三乙氧基硅烷或(3-巯基丙基)-二[十三烷基聚氧乙烯(5)基]-乙氧基硅烷。The hydrophobic steel-coated cord according to claim 1, wherein the silane coupling agent is selected from zirconate coupling agent, titanate coupling agent, nitro coupling agent, alcohol compound , Bis(triethoxypropylsilane) tetrasulfide, bis(triethoxypropylsilane) disulfide, 3-thiocyanopropyl-triethoxysilane, γ-mercaptopropyl-trimethyl Oxysilane, 3-octanoylthio-1-propyltriethoxysilane, [2-(4-chloromethylphenyl)ethyl]-triethoxysilane or (3-mercaptopropyl) -Di[tridecyl polyoxyethylene(5)yl]-ethoxysilane.
  5. 如权利要求1所述的疏水性钢丝覆胶帘线,其特征在于,所述防老剂为N-(1,3-二甲基丁基)-N'-苯基对苯二胺或2,2,4-三甲基-1,2-二氢化喹啉的一种或两种;所述促进剂为N,N-二环己基-2-苯并噻唑次磺酰胺、N-叔丁基-2-苯丙噻唑次磺酰胺、N-环己基-2-苯丙噻唑次磺酰胺、N,N-二异丙基-2-苯丙噻唑次磺酰胺、N-氧联二亚乙基-2-苯并噻唑次磺酰胺、N,N-二乙基-2-苯并噻唑次磺酰胺的一种或几种。The hydrophobic steel-coated rubber cord according to claim 1, wherein the antioxidant is N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine or 2, One or two of 2,4-trimethyl-1,2-dihydroquinoline; the accelerator is N,N-dicyclohexyl-2-benzothiazole sulfenamide, N-tert-butyl -2-phenylpropylthiazole sulfenamide, N-cyclohexyl-2-phenylpropylthiazole sulfenamide, N,N-diisopropyl-2-phenylpropylthiazole sulfenamide, N-oxydiethylene One or more of -2-benzothiazole sulfenamide and N,N-diethyl-2-benzothiazole sulfenamide.
  6. 一种如权利要求1-5任一所述的疏水性钢丝覆胶帘线的制备方法,其特征在于,包括白炭黑的疏水改性,所述疏水改性的方法为:将所述白炭黑与硅烷偶联剂预混合后,再引入所述疏水改性剂,在绝氧环境下进行电子辐照电离,得到疏水改性后的白炭黑。A method for preparing a hydrophobic steel-coated rubber cord according to any one of claims 1 to 5, characterized in that it includes hydrophobic modification of white carbon black, and the method of hydrophobic modification is: After pre-mixing the carbon black and the silane coupling agent, the hydrophobic modifier is introduced again, and electron irradiation ionization is performed in an anaerobic environment to obtain hydrophobically modified white carbon black.
  7. 如权利要求6所述的疏水性钢丝覆胶帘线的制备方法,其特征在于,所述电子辐照电离的加速器电压范围为0.1-20MeV,辐照电子束流范围为0.1-100mA,电子束扫描宽度≤200cm,辐照剂量范围为5-500kGy,辐照生产线速度为10m/min。The method for preparing a hydrophobic steel wire rubber-coated cord according to claim 6, characterized in that the electron irradiation ionization accelerator voltage range is 0.1-20 MeV, the irradiation electron beam current range is 0.1-100mA, and the electron beam The scanning width is ≤200cm, the irradiation dose range is 5-500kGy, and the irradiation line speed is 10m/min.
  8. 如权利要求6所述的疏水性钢丝覆胶帘线的制备方法,其特征在于,还包括以下步骤:The method for preparing a hydrophobic steel wire rubber-coated cord according to claim 6, further comprising the following steps:
    S 2将所述疏水改性后的白炭黑、所述橡胶、所述氧化锌、所述防老剂和所 述硼酰化钴加入密炼机中混炼得到混炼胶; S 2 adding the hydrophobically modified white carbon black, the rubber, the zinc oxide, the antioxidant, and the cobalt borate to a kneader to obtain a kneaded rubber;
    S 3在所述混炼胶中加入所述硫黄粉和所述促进剂,混合均匀后得到粘合混炼胶; S 3 adds the sulfur powder and the accelerator to the rubber compound, and mixes evenly to obtain an adhesive rubber compound;
    S 4将所述粘合混炼胶与镀铜钢丝帘线压延后制得疏水性钢丝覆胶帘线。 S 4 After rolling the adhesive compounded rubber and the copper-plated steel cord, a hydrophobic steel-coated cord is prepared.
  9. 如权利要求6所述的疏水性钢丝覆胶帘线的制备方法,其特征在于,所述步骤S 2中的混炼温度为160℃,混炼时间为5分钟,密炼机转速为60转。 The method for preparing a hydrophobic steel wire rubber-coated cord according to claim 6, wherein the kneading temperature in step S 2 is 160°C, the kneading time is 5 minutes, and the mixer speed is 60 rpm .
  10. 如权利要求6所述的疏水性钢丝覆胶帘线的制备方法,其特征在于,所述步骤S 3中的混炼温度为100℃,混炼时间为3分钟,密炼机转速为30转。 The method of preparing a hydrophobic coating rubber steel cord as claimed in claim 6, wherein the kneading temperature in the step S 100 3 deg.] C, kneading time of 3 minutes, 30 rpm mixer .
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