WO2020133334A1 - Mems sound sensor, mems microphone and electronic device - Google Patents

Mems sound sensor, mems microphone and electronic device Download PDF

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Publication number
WO2020133334A1
WO2020133334A1 PCT/CN2018/125301 CN2018125301W WO2020133334A1 WO 2020133334 A1 WO2020133334 A1 WO 2020133334A1 CN 2018125301 W CN2018125301 W CN 2018125301W WO 2020133334 A1 WO2020133334 A1 WO 2020133334A1
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WIPO (PCT)
Prior art keywords
diaphragm
sound
mems
backplane
sensor according
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PCT/CN2018/125301
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French (fr)
Chinese (zh)
Inventor
何宪龙
谢冠宏
邱士嘉
Original Assignee
共达电声股份有限公司
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Application filed by 共达电声股份有限公司 filed Critical 共达电声股份有限公司
Priority to CN201880028667.9A priority Critical patent/CN110603818B/en
Priority to PCT/CN2018/125301 priority patent/WO2020133334A1/en
Publication of WO2020133334A1 publication Critical patent/WO2020133334A1/en

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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R19/00Electrostatic transducers
    • H04R19/04Microphones
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2201/00Details of transducers, loudspeakers or microphones covered by H04R1/00 but not provided for in any of its subgroups
    • H04R2201/003Mems transducers or their use

Definitions

  • the invention relates to the technical field of microphones, in particular to a MEMS sound sensor and its preparation method, MEMS microphone and electronic equipment.
  • MEMS Micro-Electro-Mechanical System
  • MEMS microphone is an electric energy transducer manufactured based on MEMS technology, which has the advantages of small size, good frequency response characteristics and low noise. With the miniaturization of electronic devices, MEMS microphones are more and more widely used in these devices.
  • the MEMS sound sensor is a key device in the MEMS microphone, and its performance directly affects the performance of the entire MEMS microphone.
  • Traditional MEMS sound sensors can only work in scenes with low environmental noise. Once the environmental noise increases, the desired sound cannot be detected, and other sensors need to be added to work, which is not conducive to miniaturization of products.
  • a MEMS sound sensor a MEMS microphone, and an electronic device are provided.
  • a MEMS sound sensor includes: a substrate; a first sound sensing unit provided on the substrate; and a second sound sensing unit provided on the substrate; the second sound sensing unit and the The first sound sensing unit is electrically isolated; wherein the first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration; the first sound sensing unit includes a first A back plate, which is arranged on the substrate through a first insulating layer, and a first diaphragm is arranged opposite to the first back plate and has a gap with the first back plate; the first diaphragm and The first back plate forms a capacitor structure, and a first back hole is formed on the substrate to expose the first diaphragm and the first connecting post, including a first end and a second end that are oppositely arranged; The first end of a connecting post is fixedly connected to the first backplane, and the second end of the first connecting post is electrically connected to the middle region of the first diaphragm to suspend the first diaphragm
  • a MEMS microphone includes a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; the MEMS microphone uses the MEMS as described in any of the foregoing embodiments Sound sensor.
  • An electronic device includes a device body and a MEMS microphone provided on the device body; the MEMS microphone uses the MEMS microphone as described above.
  • FIG. 1 is a cross-sectional view of the MEMS sound sensor in the first embodiment.
  • FIGS 2 to 4 are cross-sectional views of the first sound sensor unit in the second to fourth embodiments.
  • FIG. 5 is a schematic diagram of forming a second sub-portion in a mass in an embodiment.
  • FIG. 6 is a cross-sectional view of the first sound sensing unit in the fifth embodiment.
  • FIG. 7 is a schematic structural view of a second diaphragm in the first embodiment.
  • FIG. 8 is a partial schematic view of the second diaphragm in the second embodiment.
  • FIG. 9 is a schematic diagram of the elastic structure in FIG. 8 in an open state.
  • 10 to 11 are partial schematic diagrams of the second diaphragm in the third and fourth embodiments.
  • FIG. 12 is a cross-sectional view of the pleated structure in FIG. 11.
  • FIG. 13 is a partial schematic view of the second diaphragm in the fifth embodiment.
  • FIG. 14 is a schematic structural view of a MEMS microphone in an embodiment.
  • 15 is a schematic structural diagram of a MEMS microphone in another embodiment.
  • FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment.
  • FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment.
  • the MEMS sound sensor can also be called a MEMS sensor or a MEMS chip.
  • the MEMS sound sensor includes a substrate 110, a first sound sensing unit 200 formed on the substrate 110, and a second sound sensing unit 300 formed on the substrate 110.
  • the first sound sensing unit 200 and the second sound sensing unit 300 are electrically insulated from each other.
  • the first sound sensing unit 200 can be used to detect sound by at least one of air sound pressure change and mechanical vibration, that is, the first sound sensor unit 200 can perform changes in air sound pressure caused by sound Sound detection can be achieved through detection, and sound detection can also be achieved through vibration caused by sound or mechanical external force. It can be understood that the vibration referred to in this case is exemplified by vibration of bones such as ear bones or other solids caused by sound or mechanical external force.
  • the second sound sensing unit 300 may adopt the structure of a conventional MEMS sound sensor, or may adopt the same structure as the first sound sensing unit 200. In this embodiment, the second sound sensing unit 300 is used to realize sound detection through changes in air sound pressure.
  • the above MEMS sound sensor integrates two sound sensing units, so the two sound sensor units can work at the same time in the sound detection process, so that the sound detection and recognition can be performed according to the detection results of the two, with high accuracy.
  • the first sound sensing unit 200 can detect sound according to mechanical vibration in addition to detecting sound through changes in air sound pressure. Therefore, when the environmental noise is large, the MEMS sound sensor can be placed close to the human ear bones or vocal cords and other solid materials, so as to detect the sound by detecting the vibration caused by the speaking process.
  • the change of air sound pressure can be detected and output by the first sound sensing unit 200 and the second sound sensing unit 300, at this time
  • the integrated chip that processes the sound signal can calculate and process the sound output by the two according to a predetermined algorithm, thereby obtaining a more ideal sound signal and improving the signal-to-noise ratio of the entire device.
  • the above-mentioned MEMS sound sensor integrates the first sound sensing unit 200 and the second sound sensing unit 300 on the same substrate, which has a smaller product volume compared to the independently arranged structure, which is conducive to achieving a small product Change.
  • the first sound sensing unit 200 and the second sound sensing unit 300 are integrally formed during the manufacturing process, and both use a MEMS manufacturing process, thereby simplifying the entire production process and greatly improving production efficiency.
  • the first insulating layer 120 is formed on the substrate 110.
  • the first sound sensing unit 200 includes a first back plate 210, a first diaphragm 220, and a first connecting post 230.
  • the first back plate 210 may also be referred to as a back plate.
  • the first backplane 210 is disposed on the first insulating layer 120.
  • the first diaphragm 220 is disposed opposite to the first back plate 210, and a gap 20 is formed between the two.
  • the gap 20 is not filled with other substances and is an air gap.
  • the first diaphragm 220 and the first back plate 210 constitute a capacitor structure.
  • the shape of the first diaphragm 220 is not particularly limited.
  • the first diaphragm 220 may have a circular shape, a square shape, or the like.
  • the substrate 110 is provided with a first back hole 112 to expose the first diaphragm 220.
  • the first connecting post 230 includes a first end 230a and a second end 230b disposed oppositely.
  • the first end 230a is fixedly connected to the first backplane 210.
  • the second end 230b is connected to the middle region of the first diaphragm 220, and is electrically connected to the first diaphragm 220.
  • the first connecting post 230 is connected to the first diaphragm 220 through the second end 230b, thereby suspending the first diaphragm 220 on the back plate.
  • the edge area around the first diaphragm 220 after being suspended does not need other fixing structures to support and fix it, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements.
  • the edge region of the first diaphragm 220 is provided with at least one mass 222.
  • the edge area is relative to the middle area, that is, the edge area is an area away from the first connecting post 230.
  • an opening 22 is provided in the area of the first backplane 210 corresponding to the mass 222 to expose and release the mass 222 and to allow a gap 24 between the mass 222 and the first backplane 210.
  • the substrate 110 may be a silicon substrate directly. It can be understood that the substrate 110 may also be other base structures, such as an SOI base.
  • the first insulating layer 110 may be a dielectric oxide layer, such as silicon dioxide.
  • the substrate 110 is also formed with a material layer 130 formed when preparing the first diaphragm 220 and a dielectric oxide layer 140 for isolating the material layer 130 and the substrate 110.
  • the first vibrating film 220 may adopt single crystal silicon, polycrystalline silicon, silicon nitride, silicon-rich silicon nitride, silicon germanium compound (SiGe), metal, or the like.
  • the metal may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), and the like.
  • the material layer 130 may also use any one of the foregoing materials.
  • the first diaphragm 220 uses silicon nitride or silicon-rich silicon nitride as a material
  • a layer of conductive material needs to be added as an electrode of the first diaphragm 220.
  • the first diaphragm 220 is completely isolated from the substrate 110, that is, the first diaphragm 220 is completely suspended and connected by the first connecting post 230 without borrowing other fixing structures to the periphery of the first diaphragm 220 To be fixed.
  • the periphery of the suspended first diaphragm 220 is suspended, which can release residual stress, so that the first diaphragm 220 has higher sensitivity.
  • the first diaphragm 220 is doped or ion implanted as necessary.
  • the doping may be N-type doping or P-type doping, so that the first diaphragm 220 has better conductivity.
  • doping or ion implantation is also required to make the backplane have better conductivity.
  • the air when sound changes the sound pressure of the air, the air will pass through the opening 22 on the first back plate 210 and enter the first back plate 210 and the first diaphragm 220 through the gap 24 In the gap 20 between them, so that the first diaphragm 220 vibrates under the action of the air pressure or sound pressure, or the change of the air pressure below the first diaphragm 220 directly pushes the first diaphragm 220 to make the first diaphragm 220 vibrate ,
  • the capacitance structure will produce varying capacitance to achieve the detection of sound waves.
  • the changed capacitance signal can be processed through an ASIC (Application Specific Integrated Circuit) integrated circuit (IC) chip and the electrical signal after the acoustoelectric conversion is output.
  • ASIC Application Specific Integrated Circuit
  • IC integrated circuit
  • the first back plate 210 may not have sound holes, thereby The area of the electrodes in the first backplane 210 is larger, which ensures that the first sound sensing unit 200 has a high capacitance change, which further improves the sensitivity of the detection process.
  • the gap 24 between the mass 222 and the first back plate 210 can be set as needed to reduce the damping effect that exists when air enters and exits the gap 20 as much as possible.
  • the first sound sensing unit 200 When the first sound sensing unit 200 directly or indirectly comes into contact with bones (such as ear bones, vocal cords, etc.) that conduct sounds (usually the side where the first diaphragm 220 is located close to the ear bones), due to the corresponding The bones will mechanically vibrate, which will cause the first diaphragm 220 to vibrate. Since the mass region 222 is provided in the edge area of the first diaphragm 220, even a small mechanical vibration can cause the vibration of the first diaphragm 220 to realize the detection of the sound, that is, the first sound sensing unit 200 has high sensitivity.
  • bones such as ear bones, vocal cords, etc.
  • the first sound sensing unit 200 in this embodiment can work as a vibration sensor, so that when the user is in a noisy environment, it can be brought into contact with the human body's sound conduction tissue (such as the ear bones).
  • the vibration of the solid material realizes the detection of sound, and the entire detection process will not be disturbed by environmental noise, so that the entire first sound sensing unit 200 has a high signal-to-noise ratio.
  • the mass 222 in the first diaphragm 220 includes at least one of a first part 222a and a second part 222b.
  • the first portion 222a is formed on the upper surface of the first diaphragm 220
  • the second portion 222b is formed on the lower surface of the first diaphragm 220.
  • the side of the first diaphragm 220 facing the first back plate 210 is an upper surface
  • the side away from the first back plate 210 is a lower surface.
  • the mass block 222 may be selectively set according to needs, for example, only the first part 222a or the second part 222b is set, or may be set at the same time.
  • the quality of the first part 222a and the second part 222b can be adjusted, so as to achieve the quality adjustment of the entire mass 222, and thus the adjustment of the sensing frequency band of the entire MEMS vibration sensor.
  • the frequency detection range of the first sound sensing unit 200 is 20 Hz to 20 KHz.
  • the mass 222 includes both the first part 222a and the second part 222b.
  • the first backplane 210 includes a first conductive layer 214 and a protective layer covering the first conductive layer 214.
  • the first backplane 210 includes a first protective layer 216, a first conductive layer 214, and a second protective layer 212 that are sequentially stacked.
  • the first protective layer 216 is located on the side of the first back plate 210 close to the first diaphragm 220.
  • the first conductive layer 214 is a patterned layer.
  • the second protective layer 212 is formed on the first protective layer 216 and completely covers the first conductive layer 214, that is, the first conductive layer 214 is surrounded by the first protective layer 216 and the second protective layer 212.
  • the opening 22 penetrates the entire first protective layer 216 and the second protective layer 212, thereby transmitting external sound signals to the gap 20 through the gap 24, and causing the first diaphragm 220 to vibrate; or the external sound signal is transmitted by the first diaphragm
  • the lower part of 220 passes through the gap 20 and then passes through the opening 22.
  • Both the first protective layer 216 and the second protective layer 212 are passivation layers, ensuring that the first conductive layer 214 provided in the two layers can be isolated from corrosive gases in the air, and can avoid the first A leakage between the back plate 210 and the first diaphragm 220.
  • the first protective layer 216 and the second protective layer 212 may be silicon nitride (silicon nitride) or silicon-rich silicon nitride (si-rich silicon nitride).
  • the surfaces of the first protective layer 216 and the second protective layer 212 must be or processed to be non-hydrophilic, that is, the surfaces of the first protective layer 216 and the second protective layer 212 are both non-hydrophilic surfaces .
  • a very thin silicon oxide material is not completely removed, it will be attached to the protective layer, which will also cause the protective layer to be hydrophilic (hydrophilic); or the protective layer silicon nitride (silicon nitride), silicon rich Silicon nitride (si-rich silicon nitride) itself has a certain degree of hydrophilicity after the semiconductor process is completed.
  • silicon nitride silicon nitride
  • silicon rich Silicon nitride silicon rich Silicon nitride
  • the patterned first conductive layer 214 includes a back plate electrode 214a and a diaphragm extraction electrode 214b.
  • the first conductive layer 214 may be a polysilicon layer, a silicon germanium compound (SiGe) layer, or a metal layer.
  • the metal of the metal layer may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), or the like.
  • the materials of the first conductive layer 214 and the first diaphragm 220 are both polysilicon (polySi).
  • the first sound sensor unit 200 is further formed with a backplane pad 242 and a diaphragm pad 244, as shown in FIG. 1.
  • the back plate pad 242 is formed on the back plate electrode 214a, and the diaphragm pad 244 is formed on the diaphragm extraction electrode 214b, so as to realize electrical connection between the back plate electrode and the first diaphragm 220 and the outside, respectively.
  • the first portion 222a of the mass 222 and the first conductive layer 214 of the first backplane 210 are formed in the same process step, that is, by pairing the first insulating layer 120 formed above the first diaphragm 220 And the first protective layer 216 is etched until the first diaphragm 220 is stopped, and then the conductive layer is filled (for example, filled with polysilicon) to form the conductive layer for preparing the first part 222a and the first back plate 210 in one piece.
  • the thickness of the conductive layer formed at this time is thick, and the formed conductive layer needs to be etched to the CMP (Chemical Mechanical Mechanical Polishing process) or silicon etching process
  • the thickness of the desired backplane electrode is thick, and the first portion 222a and the first conductive layer 214 are an integrated structure, and an opening 22 needs to be formed in the back plate electrode layer through an etching process to separate the first conductive layer 214 from the first portion 222a, thereby forming a mass 222
  • the gap 24 can be customized, and the gap 24 is large, which can reduce the air damping.
  • a conductive layer can also be generated according to the thickness of the first portion 222a of the mass 222, and then the conductive layer is etched to the thickness of the back plate electrode, and the first portion 222a is separated from the first back plate 210 Come. At this time, the height of the first portion 222a may be lower than the plane where the conductive layer is located, as shown in FIG. 2. In other embodiments, in addition to the opening 22 formed on the first back plate 210, an acoustic hole 218 may be formed, as shown in FIG. 3, so that the air damping may be further reduced.
  • the second portion 222b and the first diaphragm 220 are formed in the same process step. Specifically, before forming the first diaphragm 220, the dielectric oxide layer 140 in the corresponding region is partially etched, or completely etched or even etched onto the silicon substrate of the substrate 110. The end point of the etching process may be determined according to the quality of the second part 222b. After the etching is completed, a material layer for preparing the first vibrating film 220 is formed above the substrate 110, and the etched area is filled during the forming process, thereby forming first vibrators each having the second portion 222b ⁇ 220 ⁇ The film 220.
  • the second portion 222b includes a first sub-portion 222b1 and a second sub-portion 222b2, as shown in FIG.
  • the first sub-portion 222b1 is the same as the method for forming the second portion 222b in the previous embodiment, and is formed in the same process step as the first diaphragm 220.
  • the second sub-portion 222b2 is obtained by etching the substrate 110, see FIG. 5. Specifically, the substrate 110 is etched with a mask plate that defines the shape of the mass 222, and a bump 10 having a mass shape is formed at a corresponding position on the substrate 110, and then the entire area where the first diaphragm 220 is located is performed.
  • the etching is performed synchronously until the dielectric oxide layer 140 is etched to stop the etching, thereby forming the second sub-portion 222b2 of the mass 222.
  • the second sub-portion 222b2 and the first sub-portion 222b1 as well as the first diaphragm 220 and the first portion 222a form an integral body.
  • the mass 222 has a larger mass and is located in the edge area, so that the entire first sound sensing unit 200 has high sensitivity.
  • the mass 222 formed in the first sound sensing unit 200 includes only the second portion 222b. That is, in this embodiment, the upper surface of the first diaphragm 220 does not need to form a mass, and the first back plate 210 does not need to have an opening for the exposed mass. At this time, the opening 22 formed in the first back plate 210 serves as the sound hole of the first back plate 210 to reduce the damping, as shown in FIG. 6.
  • the first diaphragm 220 includes a plurality of diaphragms 224 that move independently of each other, as shown in FIG. 7.
  • 7 is a schematic diagram of the structure of the diaphragm.
  • the first diaphragm 220 includes four symmetrically distributed diaphragms 224, and each diaphragm 224 has the same structure, that is, the same mass 222 is formed thereon.
  • At least two of the diaphragms 224 on the first diaphragm 220 have different structures, that is, they are asymmetrically distributed. At this time, masses 222 are provided on different diaphragms 224, and the masses 222 on each diaphragm 224 may be the same or different. It is set to the frequency detection range corresponding to the diaphragm 224, for example, the frequency detection range is 20Hz ⁇ 20KHz.
  • a first diaphragm corresponding to low frequency, a second diaphragm corresponding to intermediate frequency, and a third diaphragm corresponding to high frequency may be provided in the first diaphragm 220, so that the first diaphragm of low frequency may be used to Realize the frequency detection of 100Hz ⁇ 1KHz, the second module realizes the frequency detection of 1KHz ⁇ 10KHz, and the third diaphragm realizes the frequency detection of 10KHz ⁇ 20KHz.
  • different diaphragms 224 correspond to different frequency bands, so that the first sound sensing unit 200 has a wider frequency band detection range, and meets the user's detection requirements for multiple frequency bands.
  • an insulating layer is provided between the diaphragms 224 to achieve electrical insulation between the diaphragms 224, so that the diaphragms 224 can independently detect the sound of the corresponding frequency band.
  • Each diaphragm 224 is led out to the corresponding diaphragm extraction electrode 214b on the first back plate 210 through the first connection post 230, so as to be connected to the corresponding pad through the diaphragm extraction electrode 214b.
  • the first connecting post 230 also includes a plurality of mutually insulated lead-out areas, and the first back plate 210 is also provided with a plurality of diaphragm lead-out electrodes 214b to lead each diaphragm 224 to the corresponding pad, That is, at this time, each diaphragm 224 has independent circuit paths. In other embodiments, each diaphragm 224 may also be led out using the same circuit path. In this case, the diaphragm 224 responsible for sensing the corresponding frequency band forms a capacitance with the first backplane 210 to generate a variable capacitance change signal, so that the ASIC chip processes the change signal accordingly. For the diaphragm 224 in other frequency bands, the capacitance change signal is small, and the ASIC does not process it at this time.
  • part of the material of the second end 230b is embedded in the first diaphragm 220.
  • the second end 230b is electrically connected to the first diaphragm 220, so that the first connecting post 230 can lead out the electrode where the first diaphragm 220 is located through the diaphragm extraction electrode 214b.
  • At least partial material embedding of the second end 230b means that a part of the layer structure on the first connecting post 230 is embedded in the first diaphragm 220 or all the layer structures on the first connecting post 230 are embedded in the first diaphragm 220.
  • the first connecting post 230 may be embedded inside the first diaphragm 220 or embedded in and penetrate the first diaphragm 220.
  • the second end 230b of the first connecting post 230 may be partially not embedded, but partially embedded in or penetrate through the first diaphragm 220.
  • the second ends 230b of the first connecting post 230 may all be embedded, but partially embedded in the first diaphragm 220, and the rest are embedded in and penetrate the first diaphragm 220. It can be understood that the second end 230b of the first connecting post 230 may also be completely embedded in the first diaphragm 220 or may be completely embedded and penetrate the first diaphragm 220.
  • the shape, structure, and number of the first connecting posts 230 are not particularly limited.
  • the cross section of the first connecting post 230 may be circular, rectangular, elliptical, semi-circular, etc., as long as it can play a role of supporting and hanging.
  • the first connecting post 230 is cylindrical for example.
  • the number of the first connecting posts 230 may be one or more than two.
  • the number of the first connecting posts 230 can also be determined according to the size of the first sound sensing unit 200, for example, as the size of the first sound sensing unit 200 increases, the number of the first connecting posts 230 is increased or the A cross-sectional area of the connecting post 230 and so on.
  • the first connecting post 230 suspends the first diaphragm 220 on the first back plate 210 by embedding the first diaphragm 220, so as to realize the first diaphragm 220 and the first back plate 210 Relatively fixed between.
  • the first connecting post 230 Since the first connecting post 230 is embedded in the first diaphragm 220, the first connecting post 230 has a vertical bonding area and a horizontal bonding area with the first diaphragm 220, that is, the first connecting post 230 and the first diaphragm are increased
  • the joint area between 220 has better mechanical connection strength, so that the performance of the first diaphragm 220 against mechanical impact force such as blow and drop resistance, rolling, roller test and the like can be improved.
  • no other fixing structure is needed to support and fix the first vibrating membrane 220 around the suspension, so that the sensitivity of the entire first vibrating membrane 220 can be greatly improved to meet people's use requirements.
  • the mechanical sensitivity of the diaphragm is susceptible to the residual stress of the semiconductor process.
  • Individual MEMS sound sensors are prone to variability, resulting in decreased sensitivity consistency, and even uneven distribution of diaphragm stress, causing instability (bi- The possibility of deformation occurs, which makes the final MEMS microphone acoustic performance unstable, even exceeding the specifications.
  • the first sound sensing unit 200 in this application can have a high mechanical strength, can improve the resistance to various mechanical impact forces, and utilize the suspension type to strengthen the bonding strength of the first connecting post 230 and the first diaphragm 220 In this way, the first diaphragm 220 can freely conform to the external mechanical impact force, so that the first diaphragm 220 becomes a flexible diaphragm and does not resist the external mechanical impact force.
  • the first diaphragm 220 in this application has no peripheral fixed points or fixed points (diaphragm anchors), that is, the periphery of the diaphragm is completely cut. This design can release the residual stress caused by the semiconductor process and greatly improve the first sound transmission.
  • the performance consistency and manufacturability of the sensing unit 200 relaxes the manufacturing tolerance tolerance of the manufacturing and makes the manufacturing yield higher.
  • some spring-like connection structures may also be provided around the first diaphragm 220 to connect with the substrate 110. It can be understood that the structure in which the connecting post 230 in this embodiment is embedded in the first diaphragm 220 so as to suspend the first diaphragm 220 to the first back plate 210 is not limited to the structure shown in FIG. In the first sound sensing unit 200 with double back plates or double diaphragms.
  • first connecting post 230 there is one first connecting post 230.
  • the first connecting post 230 is located at the center of the first diaphragm 220.
  • the first diaphragm 220 is circular, and the first connecting post 230 is a cylinder, that is, the central axis of the first connecting post 230 intersects the center of the circle of the first diaphragm 220.
  • first connecting posts 230 there may be multiple first connecting posts 230.
  • the plurality of first connecting posts 230 are distributed symmetrically with respect to the center of the first diaphragm 220, so that the first diaphragm 220 is uniformly stressed throughout.
  • the plurality of first connecting posts 230 are all disposed within a half of the distance from the center of the first diaphragm 220 to the edge, thereby ensuring good support performance for the first diaphragm 220 And ensure that the first diaphragm 220 has high sensitivity.
  • the depth of the first connecting post 230 embedded in the first diaphragm 220 is greater than or equal to one-third of the thickness of the first diaphragm 220, so that the first connecting post 230 has the same thickness as the first diaphragm 220.
  • the vertical bonding area and the horizontal bonding area that is, the bonding area between the first connecting post 230 and the first diaphragm 220 is increased, thereby ensuring the ability of the first diaphragm 220 and the first connecting post 230 to resist external mechanical impact It is stronger and meets the performance requirements of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling and roller testing.
  • the first connection pillar 230 includes a second insulating layer 232 and a second conductive layer 234 that are spaced apart from each other. Since the first connection pillar 230 is a cylinder, the shapes of the second insulating layer 232 and the second conductive layer 234 projected on the first diaphragm 220, that is, their top views are all ring-shaped structures.
  • the number of layers of the second insulating layer 232 and the second conductive layer 234 can be set as needed, usually from the center of the first connecting post 230 to the second insulating layer 232, the second conductive layer 234, the second insulating layer 232... Up to the outermost second conductive layer 234. In the embodiment shown in FIG.
  • the second conductive layer 234 and the second insulating layer 232 are both two layers.
  • the second insulating layer 232 is prepared in the same process as the first insulating layer 120 above the substrate 110 during the preparation. In this embodiment, they are named as the first insulating layer 120 and the Second insulating layer 232. Therefore, the materials of the first insulating layer 120 and the second insulating layer 232 are the same, and both are dielectric oxide layers.
  • the first end of the second conductive layer 234 is formed integrally with the diaphragm extraction electrode 214b and is electrically connected.
  • the second end of the second conductive layer 234 is embedded in the first diaphragm 220.
  • the second end of the second conductive layer 234 may be embedded inside the first diaphragm 220, or may be embedded in and penetrate the first diaphragm 220.
  • the materials of the first diaphragm 220, the second conductive layer 234, and the first conductive layer 214 are the same, for example, all are polysilicon.
  • the embedding of the same material when the second conductive layer 234 is embedded in the first diaphragm 220 will not cause an impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance is better.
  • the second conductive layer 234 may include two types, that is, include a first type conductive layer and a second type conductive layer. Wherein, the second end of the first-type conductive layer is embedded in the first diaphragm 220, and its embedding depth is greater than or equal to one third of the thickness of the first diaphragm 220 and less than the thickness of the first diaphragm 220. The second end of the second type conductive layer is embedded in and penetrates the entire first diaphragm 220.
  • the second conductive layers 234 in the first connection pillar 230 may all be the first type conductive layers or all the second type conductive layers.
  • the second conductive layer 234 in the first connection pillar 230 may also include the first type conductive layer and the second type conductive layer at the same time.
  • all the second conductive layers 234 include the first type conductive layer and the second type conductive layer.
  • all second conductive layers 234 are second-type conductive layers.
  • the second insulating layer 232 can also be embedded inside the first diaphragm 220, thereby further increasing the bonding area of the first connecting post 230 and the first diaphragm 220, and improving the connection of the first connecting post 230 to the first diaphragm The mechanical strength of 220.
  • the second insulating layer 232 does not embed and penetrate the first diaphragm 220, that is, the embedded depth of the second insulating layer 232 is greater than one third of the thickness of the first diaphragm 220 and less than the thickness of the first diaphragm 220.
  • the material of the second insulating layer 232 When the second insulating layer 232 is embedded and penetrates the first diaphragm 220, when the dielectric oxide layer 140 (for example, silicon oxide) is released, the material of the second insulating layer 232 will be attacked, causing the first insulating layer 232 to penetrate The material of the second insulating layer 232 of the diaphragm 220 is etched and does not exist.
  • the dielectric oxide layer 140 for example, silicon oxide
  • both the first protective layer 216 and the second protective layer 212 are made of silicon-rich silicon nitride.
  • This dielectric material to wrap the first conductive layer 214 on the first backplane 210 and the second conductive layer 234 in the first connection post 230 can prevent charges from remaining outside the first connection post 230 and the first backplane Below 210. If there is residual charge, the first sound sensor unit 200 cannot have normal charge stored on the two electrode plates. At this time, the first sound sensor unit 200 cannot work normally, and the sensitivity may decrease, or even exceed the specifications.
  • a protrusion 224 is formed on the side of the first diaphragm 220 away from the first back plate 210.
  • the protrusion 224 is formed integrally with the first diaphragm 220, that is, the two are an integral structure.
  • the second type conductive layer on the first connecting post 230 extends into the protrusion 224, thereby further increasing the bonding area of the first connecting post 230 and the first diaphragm 220, and improving the mechanical strength of the diaphragm connection.
  • the second type conductive layer extends into the protrusion 224.
  • the protrusion 224 surrounds the portion of the second type conductive layer that extends into this area. In FIG.
  • the protrusion 224 is a hollow ring structure when viewed from the bottom.
  • the protrusion 224 may also be a hollow square structure, or the entire surface structure is shown in FIG. 6.
  • the thickness of the protrusion 224 may not be limited. Specifically, before forming the first diaphragm 220, the formed dielectric oxide layer 140 is partially etched, or completely etched or even etched onto the silicon substrate of the substrate 110. Since the area corresponding to the side of the first diaphragm 220 away from the first back plate 210 is eventually etched to form the first back hole 112, the thickness of the protrusion 224 does not affect the overall performance.
  • a material layer for preparing the first diaphragm 220 is formed above the substrate 110, and the etched area is filled during the forming process, thereby forming first diaphragms each having the protrusion 224 220.
  • the protrusion 224 directly on the first diaphragm 220, the rigidity of the first diaphragm 220 can be improved to a certain extent.
  • the first connecting post 230 further includes a bearing portion 236, as shown in FIG.
  • the carrying portion 236 is connected to the side of the first diaphragm 220 away from the first back plate 210.
  • the bearing portion 236 is connected to at least a part of the second-type conductive layer in the first connecting post 230 to form a rivet structure.
  • the first connecting post 230 embedded in the first diaphragm 220 can provide a horizontal force to fix the first diaphragm 220, and the increase of the bearing portion 236 can increase the horizontal contact area with the first diaphragm 220.
  • the support force in the vertical direction can be increased, so that the support force is provided in both directions, so that the support strength of the first connecting post 230 is stronger, and the stability of the first diaphragm 220 is better.
  • the edge of the second conductive layer 234 in the first connection post 230 is located within the edge of the bearing portion 236, so there can be a greater tolerance of alignment errors during the preparation process, the process is better to do, will not There is a problem that the cracking or etching is difficult to align.
  • the second sound sensing unit 300 includes a second back plate 310, a second diaphragm 320, and a second connecting post 330.
  • the second backplane 310 is disposed on the first insulating layer 120.
  • the second diaphragm 320 is disposed opposite to the second back plate 310, and a gap is formed between the two.
  • the second diaphragm 320 and the second backplate 310 constitute a capacitor structure.
  • the shape of the second diaphragm 320 is also not particularly limited.
  • the second diaphragm 320 may have a circular shape, a square shape, or the like.
  • the substrate 110 is provided with a second back hole 114 to expose the second diaphragm 320.
  • the second connecting post 330 includes a first end 330a and a second end 330b that are oppositely arranged.
  • the first end 330a is fixedly connected to the second backplane 310.
  • the second end 330b is connected to the middle region of the first diaphragm 220, and is electrically connected to the second diaphragm 320.
  • the second connecting post 330 is connected to the second diaphragm 320 through the second end 330b, thereby suspending the second diaphragm 320 on the second back plate 310.
  • the edge area around the second diaphragm 320 after being suspended does not need other fixing structures to support and fix it, so that the sensitivity of the entire second diaphragm 320 can be greatly improved to meet people's use requirements.
  • a plurality of sound holes 312 are formed on the second back plate 310.
  • the second sound sensing unit 300 and the first sound sensing unit 200 are prepared synchronously. That is, the first backplane 210 and the second backplane 310 are prepared in the same process, the first diaphragm 220 and the second diaphragm 320 are prepared in the same process, and the first connecting post 230 and the second connection
  • the pillar 330 is prepared in the same process. It can be understood that each structure obtained in the same process has the same material.
  • the second diaphragm 320 in the second sound sensing unit 300 is not provided with a mass, and the other structure is the same as the first diaphragm 220.
  • the second diaphragm 320 may also be provided with a stress relief unit (not shown) as needed.
  • the stress relief unit may be disposed in an area within half of the distance from the center to the edge of the second diaphragm 320, so that it has a better stress relief effect.
  • the stress relief unit After the stress relief unit completes the stress relief on the second diaphragm 320, it can adjust the rigidity of the entire second diaphragm 320, thereby reducing the residual stress that may be caused by the second connecting post 330 embedded in the second diaphragm 320, and avoiding The second diaphragm 320 deforms and warps.
  • the stress relief unit can also release the sound pressure or air pressure, so as to avoid damage to the second diaphragm 320 under the effect of large sound pressure or air pressure.
  • the stress relief unit may include an elastic structure.
  • the elastic structure when stress or external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure may be deformed, thereby releasing the stress or releasing the sound pressure or air pressure, thereby avoiding deformation of the second diaphragm 320 Warped.
  • the stress relief unit is an elastic structure formed by a slit, or an elastic structure formed by pleats.
  • the stress relief unit is an elastic structure 322 formed by a gap, as shown in FIG. 8.
  • the elastic structure 322 When external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 322 is in an open state, as shown in FIG. 9; when no external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 322 is in Closed.
  • the plurality of elastic structures 322 are distributed in an annular interval around the center of the second diaphragm 320, that is, around the second connecting post 330.
  • Each elastic structure 322 is formed by a slit formed in the second diaphragm 320 in the shape of " ⁇ ".
  • the elastic structure 322 formed by the “ ⁇ ”-shaped slit includes a fixed portion 322b and a moving portion 322a.
  • the head of the moving portion 322a is semicircular.
  • the width of the fixing portion 322b is smaller than the width of the moving portion 322a, so that the elastic structure 322 is easier to be opened by force, which is more conducive to the release of stress and the release of sound pressure.
  • the moving part 322a may also be a square or other suitable figure.
  • the elastic structure is formed by an arc-shaped slit opened on the second diaphragm 320.
  • Each slit has the same bending direction. The curvature of each slit may be the same or different.
  • FIG. 10 is a partial schematic view of the diaphragm in the second embodiment.
  • an elastic structure formed by arc-shaped slits 322 is formed on the second diaphragm 320.
  • the plurality of slits 322 are distributed on a circumference centered on the center of the second diaphragm 320.
  • the orientations of the slits 322 on two adjacent rings are the same, that is, they are located in the same sector area.
  • the plurality of slits 322 may also make the arc length of the slits 322 arranged closer to the center of the second diaphragm 320 longer, so that the elastic structure has higher diaphragm sensitivity.
  • the slits on the two adjacent rings are not in the same orientation, and are located at different positions, thereby adjusting the rigidity of the second diaphragm 320 while achieving stress relief.
  • FIG. 11 is a partial schematic view of the diaphragm in the fourth embodiment.
  • the stress relief unit is an elastic structure 324 composed of pleats.
  • the elastic structure 324 extends from the center of the second diaphragm 320 to the edge of the second diaphragm 320 and surrounds the area where the second connecting post 330 is located.
  • the specific structure of the elastic structure 324 is shown in FIG. 12.
  • the elastic structure 324 is a concave-convex structure formed on the second diaphragm 320 and integral with the second diaphragm 320.
  • FIG. 13 is a schematic diagram of the structure of the diaphragm in the fifth embodiment.
  • the stress relief unit on the second diaphragm 320 further includes an elastic structure 326 formed by a slit.
  • the elastic structure 326 is located in the central area of the second diaphragm 320.
  • the elastic structure 326 includes a first opening and closing structure 510 and a second opening and closing structure 520 connected to each other and having the same rotating shaft 530.
  • the first opening-closing structure 510 and the second opening-closing structure 520 are regions formed by and forming corresponding slits on the diaphragm.
  • the area of the first opening-closing structure 510 is larger than the area of the second opening-closing structure 520, that is, the rotating shaft 530 at this time is an asymmetric torsion axis, so that the elastic structure 326 is affected by air pressure or sound pressure It is easy to blow the first opening-closing structure 510 so that the first opening-closing structure 510 rotates around the rotating shaft 530 to release the air pressure, so as to relieve the large sound pressure, so that the sound pressure impact pressure has a faster release path.
  • the area of the first opening-closing structure 510 is equal to the area of the second opening-closing structure 520, that is, the rotation axis 530 at this time is a symmetric torsion axis.
  • the other structure of the second back plate 310 with the sound hole 312 can be the same as the first back plate 210, and are provided with a diaphragm extraction electrode and a back plate electrode to connect the corresponding The electrode is led to the corresponding pad.
  • the structure of the second connecting post 330 and the manner in which the second connecting post 330 is embedded in the second diaphragm 320 can be set by referring to the setting of the first connecting post 230 in the first sound sensing unit 200. Referring to FIG. 1, in this embodiment, the structures of the first connecting post 230 and the second connecting post 330 are the same, and the manner of embedding into the diaphragm is the same.
  • a plurality of dimples (stoppers) 314 are formed on a surface of the second back plate 310 close to the second diaphragm 320.
  • the plurality of spacers 314 and the protective layer in the second backplane 310 are an integral structure.
  • Each spacer 314 extends along the second back plate 310 in the direction of the second diaphragm 320 and does not contact the second diaphragm 320.
  • the spacer 314 can prevent the second backing plate 310 and the second diaphragm 320 from being deformed under external pressure and cannot stick to each other (sticking or stiction), thereby further improving the stability and stability of the MEMS sound sensor. reliability.
  • An embodiment of the present application further provides a MEMS microphone, as shown in FIG. 14.
  • the MEMS microphone includes a printed circuit board 610 and a MEMS sound sensor 620 and an integrated circuit 630 provided on the printed circuit board 610.
  • the integrated circuit 630 may also be called an ASIC chip.
  • the MEMS sound sensor 620 uses the MEMS microphone described in any of the foregoing embodiments. This case does not specifically limit the structure of the MEMS microphone.
  • both the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor 620 are connected to the same integrated circuit 630, and signal processing and output are realized through the same integrated circuit 630, which is beneficial to reduce Reduce the size of the entire product to achieve product miniaturization.
  • the MEMS microphone is packaged using a flip chip, that is, both the MEMS sound sensor 620 and the integrated circuit 630 are integrated on the printed circuit board 610 using a flip chip process.
  • the MEMS sound sensor 620 and the integrated circuit 630 are directly connected to the pads on the printed circuit board 610 by not bonding wires.
  • the MEMS sound sensor 620 and the integrated circuit 630 are connected to the printed circuit board 610 through the solder ball 640, so as to realize the electrical connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610.
  • the noise problem caused by wire bonding can be avoided, so that the entire MEMS microphone has a high signal-noise ratio (SNR).
  • SNR signal-noise ratio
  • the above-mentioned MEMS microphone also includes a package case 650.
  • the package case 650 and the printed circuit board 610 cooperate with each other to form a receiving space for receiving the MEMS sound sensor 620 and the integrated circuit 630.
  • a perforation 652 for the air flow to pass through is provided in the region of the package case 650 near the MEMS sound sensor 620.
  • a through hole 612 may also be formed on the printed circuit board 610, as shown in FIG. 15.
  • both the first sound sensing unit and the second sound sensing unit can detect sound according to changes in air sound pressure, and the integrated circuit 630 detects both The information is processed to obtain the desired result.
  • the MEMS microphone is in contact with a solid substance that causes sound, such as ear bones or vocal cords
  • the first sound sensing unit can detect sound by detecting vibration
  • the second sound sensing unit can detect sound according to air pressure
  • the integrated circuit 630 can process according to the detection results of the two to obtain a more ideal processing result, thereby improving the sensitivity of the entire MEMS microphone and making it have a higher signal-to-noise ratio.
  • the MEMS sound sensor When the MEMS sound sensor is in contact with a solid substance, the side where the printed circuit board 610 is located is close to the ear bone or other solid substance, so that the first diaphragm is very close to the vibration source ( Figure 14 to Figure 15, the arrow indicates vibration Source), the entire conduction path is short, which greatly enhances the effectiveness of the sensor signal under the flip-chip structure, so that the MEMS microphone has a high signal-to-noise ratio.
  • An embodiment of the present application further provides an electronic device, including a device body and a MEMS microphone provided on the device body.
  • the MEMS microphone is prepared by using the MEMS sound sensor described in any of the foregoing embodiments.
  • the electronic device may be a mobile phone, digital camera, notebook computer, personal digital assistant, MP3 player, hearing aid, TV, telephone, conference system, wired headset, wireless headset, voice recorder, recording device, wire controller, etc.

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  • Engineering & Computer Science (AREA)
  • Acoustics & Sound (AREA)
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  • Electrostatic, Electromagnetic, Magneto- Strictive, And Variable-Resistance Transducers (AREA)
  • Pressure Sensors (AREA)

Abstract

Disclosed is an MEMS sound sensor, comprising: a substrate; and a first sound sensing unit and a second sound sensing unit arranged on the substrate, wherein the first sound sensing unit is used for detecting a sound by means of at least one of an air sound pressure change and a mechanical vibration; the first sound sensing unit comprises a first back plate, and a first vibration diaphragm arranged opposite the first back plate and with a gap between same and the first back plate; the first vibration diaphragm and the first back plate form a capacitance structure; the substrate is provided with a first back hole to expose the first vibration diaphragm, and a first connecting post to hang the first vibration diaphragm on the first back plate; an edge area of the first vibration diaphragm is provided with at least one mass block; and the first back plate is provided with an opening.

Description

MEMS声音传感器、MEMS麦克风及电子设备MEMS sound sensor, MEMS microphone and electronic equipment 技术领域Technical field
本发明涉及麦克风技术领域,特别是涉及一种MEMS声音传感器及其制备方法、MEMS麦克风及电子设备。The invention relates to the technical field of microphones, in particular to a MEMS sound sensor and its preparation method, MEMS microphone and electronic equipment.
背景技术Background technique
MEMS(Micro-Electro-Mechanical System,微机电系统)麦克风是基于MEMS技术制造的电能换声器,具有体积小、频响特性好以及噪声低等优点。随着电子设备的小型化发展,MEMS麦克风被越来越广泛地运用到这些设备上。MEMS声音传感器是MEMS麦克风中的关键器件,其性能直接影响整个MEMS麦克风的性能。传统的MEMS声音传感器通常只能工作在环境噪声较小的场景中,一旦环境噪声增大则无法检测到期望的声音,需要增设其他的传感器来进行工作,从而不利于实现产品的小型化。MEMS (Micro-Electro-Mechanical System) microphone is an electric energy transducer manufactured based on MEMS technology, which has the advantages of small size, good frequency response characteristics and low noise. With the miniaturization of electronic devices, MEMS microphones are more and more widely used in these devices. The MEMS sound sensor is a key device in the MEMS microphone, and its performance directly affects the performance of the entire MEMS microphone. Traditional MEMS sound sensors can only work in scenes with low environmental noise. Once the environmental noise increases, the desired sound cannot be detected, and other sensors need to be added to work, which is not conducive to miniaturization of products.
发明内容Summary of the invention
根据本申请的各种实施例,提供一种MEMS声音传感器、MEMS麦克风及电子设备。According to various embodiments of the present application, a MEMS sound sensor, a MEMS microphone, and an electronic device are provided.
一种MEMS声音传感器,包括:基板;设置在所述基板上的第一声音传感单元;以及设置在所述基板上的第二声音传感单元;所述第二声音传感单元与所述第一声音传感单元之间电性隔离;其中所述第一声音传感单元用于通过空气声压变化和机械振动中的至少一种来检测声音;所述第一声音传感单元包括第一背板,通过第一绝缘层设置在所述基板上,第一振膜,与所述第一背板相对设置且与所述第一背板之间存在间隙;所述第一振膜与所述第一背板构成电容结构,所述基板上开设有第一背洞以裸露所述第一振膜,及第一连接柱,包括相对设置的第一端和第二端;所述第一连接柱的第一端与所述第一背板固定连接,所述第一连接柱的第二端与所述第一振膜的中间区域电性连接,以将所述第一振膜悬挂于所述第一背板上;所述第一振膜的边缘区域设置有至少一个质量块;所述第一背板上设置有开口;所述开口用于裸露所述质量块以使得所述质量块与所述第一背板之间存在间隙,或者所述开口作为所述第一背板上的声孔。A MEMS sound sensor includes: a substrate; a first sound sensing unit provided on the substrate; and a second sound sensing unit provided on the substrate; the second sound sensing unit and the The first sound sensing unit is electrically isolated; wherein the first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration; the first sound sensing unit includes a first A back plate, which is arranged on the substrate through a first insulating layer, and a first diaphragm is arranged opposite to the first back plate and has a gap with the first back plate; the first diaphragm and The first back plate forms a capacitor structure, and a first back hole is formed on the substrate to expose the first diaphragm and the first connecting post, including a first end and a second end that are oppositely arranged; The first end of a connecting post is fixedly connected to the first backplane, and the second end of the first connecting post is electrically connected to the middle region of the first diaphragm to suspend the first diaphragm On the first backplane; the edge region of the first diaphragm is provided with at least one mass; the first backplane is provided with an opening; the opening is used to expose the mass to make the There is a gap between the mass and the first backplane, or the opening serves as an acoustic hole on the first backplane.
一种MEMS麦克风,包括印刷电路板、设置于所述印刷电路板上的MEMS声音传感器和设置于所述印刷电路板上的集成电路;所述MEMS麦克风采用如前述任一实施例所述的MEMS声音传感器。A MEMS microphone includes a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; the MEMS microphone uses the MEMS as described in any of the foregoing embodiments Sound sensor.
一种电子设备,包括设备本体以及设置在所述设备本体上的MEMS麦克风;所述MEMS麦克风采用如前所述的MEMS麦克风。An electronic device includes a device body and a MEMS microphone provided on the device body; the MEMS microphone uses the MEMS microphone as described above.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the drawings and description below. Other features, objects, and advantages of this application will become apparent from the description, drawings, and claims.
附图说明BRIEF DESCRIPTION
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, without paying any creative work, drawings of other embodiments can be obtained based on these drawings.
图1为第一实施例中的MEMS声音传感器的剖视图。FIG. 1 is a cross-sectional view of the MEMS sound sensor in the first embodiment.
图2~4为第二~第四实施例中的第一声音传感单元的剖视图。2 to 4 are cross-sectional views of the first sound sensor unit in the second to fourth embodiments.
图5为一实施例中形成质量块中的第二子部分的示意图。5 is a schematic diagram of forming a second sub-portion in a mass in an embodiment.
图6为第五实施例中的第一声音传感单元的剖视图。6 is a cross-sectional view of the first sound sensing unit in the fifth embodiment.
图7为第一实施例中的第二振膜的结构示意图。7 is a schematic structural view of a second diaphragm in the first embodiment.
图8为第二实施例中的第二振膜的局部示意图。8 is a partial schematic view of the second diaphragm in the second embodiment.
图9为图8中的弹性结构在打开状态的示意图。9 is a schematic diagram of the elastic structure in FIG. 8 in an open state.
图10~11为第三和第四实施例中的第二振膜的局部示意图。10 to 11 are partial schematic diagrams of the second diaphragm in the third and fourth embodiments.
图12为图11中的褶皱结构的剖视图。12 is a cross-sectional view of the pleated structure in FIG. 11.
图13为第五实施例中的第二振膜的局部示意图。13 is a partial schematic view of the second diaphragm in the fifth embodiment.
图14为一实施例中的MEMS麦克风的结构示意图。14 is a schematic structural view of a MEMS microphone in an embodiment.
图15为另一实施例中的MEMS麦克风的结构示意图。15 is a schematic structural diagram of a MEMS microphone in another embodiment.
具体实施方式detailed description
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clear, the following describes the present application in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.
在本申请的描述中,需要理解的是,术语“中心”、“横向”、“上”、“下”“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”以及“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装 置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,需要说明的是,当元件被称为“形成在另一元件上”时,它可以直接连接到另一元件上或者可能同时存在居中元件。当一个元件被认为是“连接”另一个元件,它可以直接连接到另一元件或者同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。In the description of this application, it should be understood that the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", " The "orientation", "inner", and "outer" orientations are based on the orientations or positional relations shown in the drawings, only for the convenience of describing the application and simplifying the description, rather than indicating or implying the device or The element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application. In addition, it should be noted that when an element is referred to as being "formed on another element", it may be directly connected to another element or there may be a center element at the same time. When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be centered elements at the same time. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present.
图1为一实施例中的MEMS声音传感器的结构示意图。图1为一实施例中的MEMS声音传感器的结构示意图。该MEMS声音传感器也可以称之为MEMS传感器或者MEMS芯片。该MEMS声音传感器包括基板110、形成在基板110上的第一声音传感单元200以及形成在基板110上的第二声音传感单元300。第一声音传感单元200和第二声音传感单元300相互电性绝缘。其中,第一声音传感单元200可以用于通过空气声压变化和机械振动中的至少一种来检测声音,也即该第一声音传感单元200可以对声音所引起的空气声压变化进行检测来实现声音检测,也可以通过对声音或者机械外力所引起的振动来实现声音检测。可以理解,本案中所指的振动以由于声音或者机械外力所引起的骨头比如耳骨或者其他固体的振动为例。第二声音传感单元300可以采用传统的MEMS声音传感器的结构,也可以采用与第一声音传感单元200相同的结构。在本实施例中,第二声音传感单元300用于通过空气声压的变化来实现声音检测。FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment. FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment. The MEMS sound sensor can also be called a MEMS sensor or a MEMS chip. The MEMS sound sensor includes a substrate 110, a first sound sensing unit 200 formed on the substrate 110, and a second sound sensing unit 300 formed on the substrate 110. The first sound sensing unit 200 and the second sound sensing unit 300 are electrically insulated from each other. The first sound sensing unit 200 can be used to detect sound by at least one of air sound pressure change and mechanical vibration, that is, the first sound sensor unit 200 can perform changes in air sound pressure caused by sound Sound detection can be achieved through detection, and sound detection can also be achieved through vibration caused by sound or mechanical external force. It can be understood that the vibration referred to in this case is exemplified by vibration of bones such as ear bones or other solids caused by sound or mechanical external force. The second sound sensing unit 300 may adopt the structure of a conventional MEMS sound sensor, or may adopt the same structure as the first sound sensing unit 200. In this embodiment, the second sound sensing unit 300 is used to realize sound detection through changes in air sound pressure.
上述MEMS声音传感器中集成有两个声音传感单元,因此在声音检测过程中两个声音传感器单元可以同时工作,从而根据二者的检测结果来进行声音的检测识别,具有较高的准确性。并且本实施例中,第一声音传感单元200除了可以通过空气声压变化来检测声音之外还可以根据机械振动来实现声音检测。因此在环境噪声较大的情况下,可以将MEMS声音传感器放置于靠近人体耳骨或者声带等固体物质,从而通过对说话过程引起的振动的检测来实现对声音的检测。当环境噪声较小时,且未靠近人体耳骨或者声带等固体物质时,则可以通过第一声音传感单元200以及第二声音传感单元300对空气声压的变化进行检测并输出,此时处理声音信号的集成芯片可以根据预定算法对二者输出的声音进行计算处理,从而得到较为理想的声音信号,提高整个器件的信噪比。The above MEMS sound sensor integrates two sound sensing units, so the two sound sensor units can work at the same time in the sound detection process, so that the sound detection and recognition can be performed according to the detection results of the two, with high accuracy. In addition, in this embodiment, the first sound sensing unit 200 can detect sound according to mechanical vibration in addition to detecting sound through changes in air sound pressure. Therefore, when the environmental noise is large, the MEMS sound sensor can be placed close to the human ear bones or vocal cords and other solid materials, so as to detect the sound by detecting the vibration caused by the speaking process. When the environmental noise is small, and is not close to the human ear bones or vocal cords and other solid materials, the change of air sound pressure can be detected and output by the first sound sensing unit 200 and the second sound sensing unit 300, at this time The integrated chip that processes the sound signal can calculate and process the sound output by the two according to a predetermined algorithm, thereby obtaining a more ideal sound signal and improving the signal-to-noise ratio of the entire device.
上述MEMS声音传感器通过将第一声音传感单元200和第二声音传感单元300集成在同一个基板上,相对于独立设置的结构而言,具有更小的产品体积,有利于实现产品的小型化。在一实施例中,第一声音传感单元200和第二声音传感单元300在制备过程为一体形成,均采用MEMS制备工艺,从而可以简化整个生产流程,极大的提高了生产效率。The above-mentioned MEMS sound sensor integrates the first sound sensing unit 200 and the second sound sensing unit 300 on the same substrate, which has a smaller product volume compared to the independently arranged structure, which is conducive to achieving a small product Change. In an embodiment, the first sound sensing unit 200 and the second sound sensing unit 300 are integrally formed during the manufacturing process, and both use a MEMS manufacturing process, thereby simplifying the entire production process and greatly improving production efficiency.
在本实施例中,基板110上形成有第一绝缘层120。第一声音传感单元200包括第一 背板210、第一振膜220和第一连接柱230。第一背板210也可以称之为背极板。第一背板210设置在第一绝缘层120上。第一振膜220与第一背板210相对设置,且二者之间形成有间隙20。间隙20内并不填充其他物质,为空气间隙。第一振膜220与第一背板210构成电容结构。在本实施例中,并不对第一振膜220的形状进行特别限定。例如,第一振膜220可以为圆形、方形等形状。基板110上开设有第一背洞112以裸露第一振膜220。第一连接柱230包括相对设置的第一端230a和第二端230b。其中,第一端230a与第一背板210固定连接。第二端230b与第一振膜220的中间区域连接,且与第一振膜220为电性连接。第一连接柱230通过第二端230b与第一振膜220连接,从而将第一振膜220悬挂于背板上。悬挂后的第一振膜220四周的边缘区域无需其他固定结构来对其进行支撑固定,从而可以较大程度提高整个第一振膜220的灵敏度,满足人们的使用需求。在本实施例中,第一振膜220的边缘区域设置有至少一个质量块222。在本案中,边缘区域是相对于中间区域而言的,也即边缘区域为远离第一连接柱230的区域。在本实施例中,第一背板210上对应于质量块222的区域开设有开口22,以裸露并释放该质量块222,并使得质量块222与第一背板210之间存在间隙24。In this embodiment, the first insulating layer 120 is formed on the substrate 110. The first sound sensing unit 200 includes a first back plate 210, a first diaphragm 220, and a first connecting post 230. The first back plate 210 may also be referred to as a back plate. The first backplane 210 is disposed on the first insulating layer 120. The first diaphragm 220 is disposed opposite to the first back plate 210, and a gap 20 is formed between the two. The gap 20 is not filled with other substances and is an air gap. The first diaphragm 220 and the first back plate 210 constitute a capacitor structure. In this embodiment, the shape of the first diaphragm 220 is not particularly limited. For example, the first diaphragm 220 may have a circular shape, a square shape, or the like. The substrate 110 is provided with a first back hole 112 to expose the first diaphragm 220. The first connecting post 230 includes a first end 230a and a second end 230b disposed oppositely. The first end 230a is fixedly connected to the first backplane 210. The second end 230b is connected to the middle region of the first diaphragm 220, and is electrically connected to the first diaphragm 220. The first connecting post 230 is connected to the first diaphragm 220 through the second end 230b, thereby suspending the first diaphragm 220 on the back plate. The edge area around the first diaphragm 220 after being suspended does not need other fixing structures to support and fix it, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements. In this embodiment, the edge region of the first diaphragm 220 is provided with at least one mass 222. In this case, the edge area is relative to the middle area, that is, the edge area is an area away from the first connecting post 230. In this embodiment, an opening 22 is provided in the area of the first backplane 210 corresponding to the mass 222 to expose and release the mass 222 and to allow a gap 24 between the mass 222 and the first backplane 210.
在一实施例中,基板110可以直接为硅衬底。可以理解,基板110也还可以为其他基底结构,比如SOI基底。第一绝缘层110可以为介电氧化层,比如采用二氧化硅等。基板110上还形成有制备第一振膜220时形成的材料层130以及用于隔离材料层130和基板110的介电氧化层140。第一振膜220可以此采用单晶珪、多晶硅、氮化硅、富硅氮化硅、硅锗化合物(SiGe)或者金属等。其中,金属可以为铝(Al)、铝铜合金(AlCu)、铂(Pt)以及金(Au)等。因此,材料层130也可以采用前述任意一种材料。当第一振膜220采用氮化硅或者富硅氮化硅作为材料时,还需要在表面加一层导电材料当做第一振膜220的电极。在本实施例中,第一振膜220与基板110完全隔离,也即第一振膜220完全由第一连接柱230进行悬挂连接,而无需借用其他的固定结构对第一振膜220的周边进行固定。悬挂式的第一振膜220的周边都是悬空的,可以释放残余应力,从而使得第一振膜220具有较高的灵敏度。在一实施例中,第一振膜220进行了必要的掺杂或者离子注入。掺杂可以为N型掺杂也可以为P型掺杂,从而使得第一振膜220具有较好的导电性能。在一实施例中,当第一背板210中的导电层采用多晶硅或者硅锗化合物时,同样需要掺杂或者离子注入(doping or ion implantation),使得背板具有较好的导电性能。In an embodiment, the substrate 110 may be a silicon substrate directly. It can be understood that the substrate 110 may also be other base structures, such as an SOI base. The first insulating layer 110 may be a dielectric oxide layer, such as silicon dioxide. The substrate 110 is also formed with a material layer 130 formed when preparing the first diaphragm 220 and a dielectric oxide layer 140 for isolating the material layer 130 and the substrate 110. The first vibrating film 220 may adopt single crystal silicon, polycrystalline silicon, silicon nitride, silicon-rich silicon nitride, silicon germanium compound (SiGe), metal, or the like. Among them, the metal may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), and the like. Therefore, the material layer 130 may also use any one of the foregoing materials. When the first diaphragm 220 uses silicon nitride or silicon-rich silicon nitride as a material, a layer of conductive material needs to be added as an electrode of the first diaphragm 220. In this embodiment, the first diaphragm 220 is completely isolated from the substrate 110, that is, the first diaphragm 220 is completely suspended and connected by the first connecting post 230 without borrowing other fixing structures to the periphery of the first diaphragm 220 To be fixed. The periphery of the suspended first diaphragm 220 is suspended, which can release residual stress, so that the first diaphragm 220 has higher sensitivity. In one embodiment, the first diaphragm 220 is doped or ion implanted as necessary. The doping may be N-type doping or P-type doping, so that the first diaphragm 220 has better conductivity. In an embodiment, when the conductive layer in the first backplane 210 uses polysilicon or silicon-germanium compound, doping or ion implantation is also required to make the backplane have better conductivity.
对于第一声音传感单元200而言,当声音引起空气声压变化时,空气会经过第一背板210上的开口22,并经过间隙24进入到第一背板210和第一振膜220之间的间隙20中, 从而使得第一振膜220在该气压或者声压的作用下发生振动、或者第一振膜220下方气压变化直接推动第一振膜220使得第一振膜220发生振动,电容结构会产生变化的电容,实现对声波的探测。可以通过ASIC(Application Specific Integrated Circuit,集成电路)芯片对该变化的电容信号进行处理并输出声电转换后的电信号。当气压或者声压引起电容变化时,由于第一振膜220的边缘区域设置有质量块222,即便是较小气压变化也能够产生较大的力矩,从而使得第一振膜220产生较为明显的振动,极大地提高了第一声音传感单元200的灵敏度。并且,由于空气可以直接由开口22进入,并经由质量块222与第一背板210之间的间隙24进入引起第一振膜220的振动,因此第一背板210可以不开设声孔,从而使得第一背板210中的电极面积较大,确保第一声音传感单元200具有高电容变化,进一步提高了检测过程的灵敏度。其中,质量块222与第一背板210之间的间隙24可以根据需要进行设置,以尽可能降低空气进出间隙20时存在的阻尼效应。For the first sound sensing unit 200, when sound changes the sound pressure of the air, the air will pass through the opening 22 on the first back plate 210 and enter the first back plate 210 and the first diaphragm 220 through the gap 24 In the gap 20 between them, so that the first diaphragm 220 vibrates under the action of the air pressure or sound pressure, or the change of the air pressure below the first diaphragm 220 directly pushes the first diaphragm 220 to make the first diaphragm 220 vibrate , The capacitance structure will produce varying capacitance to achieve the detection of sound waves. The changed capacitance signal can be processed through an ASIC (Application Specific Integrated Circuit) integrated circuit (IC) chip and the electrical signal after the acoustoelectric conversion is output. When the capacitance changes due to air pressure or sound pressure, since the mass area 222 is provided in the edge area of the first diaphragm 220, even a small change in air pressure can generate a large torque, which makes the first diaphragm 220 produce a more obvious Vibration greatly improves the sensitivity of the first sound sensing unit 200. In addition, since air can enter directly through the opening 22 and enter the gap 24 between the mass 222 and the first back plate 210 to cause vibration of the first diaphragm 220, the first back plate 210 may not have sound holes, thereby The area of the electrodes in the first backplane 210 is larger, which ensures that the first sound sensing unit 200 has a high capacitance change, which further improves the sensitivity of the detection process. The gap 24 between the mass 222 and the first back plate 210 can be set as needed to reduce the damping effect that exists when air enters and exits the gap 20 as much as possible.
当上述第一声音传感单元200与人体传导声音的骨头(比如耳骨、声带等)直接或者间接接触(通常是第一振膜220所在一侧靠近耳骨)时,由于说话过程中相应的骨头会发生机械振动,该机械振动会引起第一振膜220发生振动。由于第一振膜220的边缘区域设置有质量块222,从而即便是较小的机械振动也能够引起第一振膜220的振动,实现对该声音的检测,也即该第一声音传感单元200具有较高的灵敏度。本实施例中的第一声音传感单元200能够作为振动传感器工作,从而在用户处于嘈杂环境中时,可以将其与人体的声音传导组织(如耳骨)进行接触,通过检测人说话时引起的固态物质的振动实现对声音的检测,整个检测过程中不会受到环境噪声的干扰,使得整个第一声音传感单元200具有较高的信噪比。When the first sound sensing unit 200 directly or indirectly comes into contact with bones (such as ear bones, vocal cords, etc.) that conduct sounds (usually the side where the first diaphragm 220 is located close to the ear bones), due to the corresponding The bones will mechanically vibrate, which will cause the first diaphragm 220 to vibrate. Since the mass region 222 is provided in the edge area of the first diaphragm 220, even a small mechanical vibration can cause the vibration of the first diaphragm 220 to realize the detection of the sound, that is, the first sound sensing unit 200 has high sensitivity. The first sound sensing unit 200 in this embodiment can work as a vibration sensor, so that when the user is in a noisy environment, it can be brought into contact with the human body's sound conduction tissue (such as the ear bones). The vibration of the solid material realizes the detection of sound, and the entire detection process will not be disturbed by environmental noise, so that the entire first sound sensing unit 200 has a high signal-to-noise ratio.
第一振膜220中的质量块222包括第一部分222a和第二部分222b中的至少一种。其中,第一部分222a形成于第一振膜220的上表面,第二部分222b形成于第一振膜220的下表面。在本案中,以第一振膜220朝向第一背板210的一面为上表面,远离第一背板210的一面为下表面。质量块222可以根据需要进行选择性设置,比如仅仅设置第一部分222a或者第二部分222b,也可以同时设置。第一部分222a和第二部分222b的质量可以调整,从而实现对整个质量块222的质量调整,进而实现对整个MEMS振动传感器的感应频段的调整。在本实施例中,第一声音传感单元200的频率检测范围为20Hz~20KHz。在图1中,质量块222同时包括第一部分222a和第二部分222b。The mass 222 in the first diaphragm 220 includes at least one of a first part 222a and a second part 222b. The first portion 222a is formed on the upper surface of the first diaphragm 220, and the second portion 222b is formed on the lower surface of the first diaphragm 220. In this case, the side of the first diaphragm 220 facing the first back plate 210 is an upper surface, and the side away from the first back plate 210 is a lower surface. The mass block 222 may be selectively set according to needs, for example, only the first part 222a or the second part 222b is set, or may be set at the same time. The quality of the first part 222a and the second part 222b can be adjusted, so as to achieve the quality adjustment of the entire mass 222, and thus the adjustment of the sensing frequency band of the entire MEMS vibration sensor. In this embodiment, the frequency detection range of the first sound sensing unit 200 is 20 Hz to 20 KHz. In FIG. 1, the mass 222 includes both the first part 222a and the second part 222b.
在一实施例中,第一背板210包括第一导电层214以及包覆第一导电层214的保护层。具体地,参见图1,第一背板210包括依次层叠设置的第一保护层216、第一导电层214 和第二保护层212。其中,第一保护层216位于第一背板210上靠近第一振膜220的一侧。第一导电层214为图形化层。第二保护层212则形成在第一保护层216上并完全覆盖第一导电层214,也即第一导电层214被第一保护层216和第二保护层212所包裹。开口22贯穿整个第一保护层216和第二保护层212,从而将外部的声音信号通过间隙24传递至间隙20,并使得第一振膜220发生振动;或者外部的声音信号由第一振膜220的下方穿过间隙20后再穿过开口22。第一保护层216和第二保护层212均钝化层,确保设置在两层中的第一导电层214可以与空气中的腐蚀性气体隔离,并且可以避免在不良环境如潮湿环境下的第一背板210和第一振膜220之间的漏电。第一保护层216和第二保护层212可以采用氮化硅(silicon nitride)、富硅氮化硅(si-rich silicon nitride)。在一实施例中,第一保护层216和第二保护层212表面必须是或者处理成非亲水性,也即第一保护层216和第二保护层212的表面均为非亲水性表面。例如若有很薄的氧化硅材料没有完全被移除干净,因而附在保护层上,也会造成保护层具亲水性(hydrophilic);或者是保护层氮化硅(silicon nitride)、富硅氮化硅(si-rich silicon nitride)本身半导体工艺完毕后,还是具有一定程度的亲水性,这时候我们可以对MEMS传感器做防粘涂料(anti-stiction coating),改变保护层表面特性,使其变成非亲水表面。In one embodiment, the first backplane 210 includes a first conductive layer 214 and a protective layer covering the first conductive layer 214. Specifically, referring to FIG. 1, the first backplane 210 includes a first protective layer 216, a first conductive layer 214, and a second protective layer 212 that are sequentially stacked. The first protective layer 216 is located on the side of the first back plate 210 close to the first diaphragm 220. The first conductive layer 214 is a patterned layer. The second protective layer 212 is formed on the first protective layer 216 and completely covers the first conductive layer 214, that is, the first conductive layer 214 is surrounded by the first protective layer 216 and the second protective layer 212. The opening 22 penetrates the entire first protective layer 216 and the second protective layer 212, thereby transmitting external sound signals to the gap 20 through the gap 24, and causing the first diaphragm 220 to vibrate; or the external sound signal is transmitted by the first diaphragm The lower part of 220 passes through the gap 20 and then passes through the opening 22. Both the first protective layer 216 and the second protective layer 212 are passivation layers, ensuring that the first conductive layer 214 provided in the two layers can be isolated from corrosive gases in the air, and can avoid the first A leakage between the back plate 210 and the first diaphragm 220. The first protective layer 216 and the second protective layer 212 may be silicon nitride (silicon nitride) or silicon-rich silicon nitride (si-rich silicon nitride). In an embodiment, the surfaces of the first protective layer 216 and the second protective layer 212 must be or processed to be non-hydrophilic, that is, the surfaces of the first protective layer 216 and the second protective layer 212 are both non-hydrophilic surfaces . For example, if a very thin silicon oxide material is not completely removed, it will be attached to the protective layer, which will also cause the protective layer to be hydrophilic (hydrophilic); or the protective layer silicon nitride (silicon nitride), silicon rich Silicon nitride (si-rich silicon nitride) itself has a certain degree of hydrophilicity after the semiconductor process is completed. At this time, we can do anti-stiction coating on the MEMS sensor to change the surface characteristics of the protective layer so that It becomes a non-hydrophilic surface.
图形化的第一导电层214包括背板电极214a和振膜引出电极214b。第一导电层214可以为多晶硅层、硅锗化合物(SiGe)层或者金属层。其中,金属层的金属可以为铝(Al)、铝铜合金(AlCu)、铂(Pt)以及金(Au)等。在本实施例中,第一导电层214和第一振膜220的材料均为多晶硅(poly Si)。上述第一声音传感单元200上还形成有背板焊盘242和振膜焊盘244,如图1所示。背板焊盘242形成在背板电极214a上,振膜焊盘244则形成在振膜引出电极214b上,以分别实现背板电极、第一振膜220与外部的电气连接。The patterned first conductive layer 214 includes a back plate electrode 214a and a diaphragm extraction electrode 214b. The first conductive layer 214 may be a polysilicon layer, a silicon germanium compound (SiGe) layer, or a metal layer. The metal of the metal layer may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), or the like. In this embodiment, the materials of the first conductive layer 214 and the first diaphragm 220 are both polysilicon (polySi). The first sound sensor unit 200 is further formed with a backplane pad 242 and a diaphragm pad 244, as shown in FIG. 1. The back plate pad 242 is formed on the back plate electrode 214a, and the diaphragm pad 244 is formed on the diaphragm extraction electrode 214b, so as to realize electrical connection between the back plate electrode and the first diaphragm 220 and the outside, respectively.
在一实施例中,质量块222的第一部分222a与第一背板210的第一导电层214在同一工艺步骤中形成,也即通过对形成在第一振膜220上方的第一绝缘层120以及第一保护层216进行刻蚀直至达到第一振膜220停止,然后进行导电层的填充(比如填充多晶硅polysilicon),一体形成用于制备第一部分222a以及第一背板210中的导电层。由于需要填充前面刻蚀的槽洞,此时形成的导电层的厚度较厚,此时需要用CMP(Chemical Mechanical Polishing process,机械化学研磨制程)或者硅刻蚀制程把形成的导电层刻蚀到想要的背板电极的厚度。此时,第一部分222a和第一导电层214是一体结构,需要通过刻蚀工艺在背板电极层上形成开口22,以将第一导电层214与第一部分222a进行分离,进而形成质量块222与第一背板210之间的间隙24。间隙24可以自定义,间隙24 大,可以降低空气阻尼。在一实施例中,还可以根据质量块222的第一部分222a的厚度来生成导电层,然后再将导电层刻蚀到背板电极的厚度,并将第一部分222a与第一背板210分离开来。此时第一部分222a的高度可以低于导电层所在的平面,如图2所示。在其他的实施例中,第一背板210上除了形成开口22之外,还可以开设有声孔218,如图3所示,从而可以进一步降低空气阻尼。In an embodiment, the first portion 222a of the mass 222 and the first conductive layer 214 of the first backplane 210 are formed in the same process step, that is, by pairing the first insulating layer 120 formed above the first diaphragm 220 And the first protective layer 216 is etched until the first diaphragm 220 is stopped, and then the conductive layer is filled (for example, filled with polysilicon) to form the conductive layer for preparing the first part 222a and the first back plate 210 in one piece. Due to the need to fill the previously etched grooves, the thickness of the conductive layer formed at this time is thick, and the formed conductive layer needs to be etched to the CMP (Chemical Mechanical Mechanical Polishing process) or silicon etching process The thickness of the desired backplane electrode. At this time, the first portion 222a and the first conductive layer 214 are an integrated structure, and an opening 22 needs to be formed in the back plate electrode layer through an etching process to separate the first conductive layer 214 from the first portion 222a, thereby forming a mass 222 The gap 24 between the first back plate 210. The gap 24 can be customized, and the gap 24 is large, which can reduce the air damping. In an embodiment, a conductive layer can also be generated according to the thickness of the first portion 222a of the mass 222, and then the conductive layer is etched to the thickness of the back plate electrode, and the first portion 222a is separated from the first back plate 210 Come. At this time, the height of the first portion 222a may be lower than the plane where the conductive layer is located, as shown in FIG. 2. In other embodiments, in addition to the opening 22 formed on the first back plate 210, an acoustic hole 218 may be formed, as shown in FIG. 3, so that the air damping may be further reduced.
在一实施例中,第二部分222b与第一振膜220在同一工艺步骤中形成。具体地,在形成第一振膜220之前,先对对应区域的介电氧化层140进行部分刻蚀,或者完全刻蚀甚至刻蚀至基板110的硅衬底上。刻蚀过程的终点可以根据第二部分222b的质量进行确定。在刻蚀完成后,在基板110的上方形成用于制备第一振膜220的材料层,在形成过程中会将该刻蚀区域进行填充,从而形成均具有该第二部分222b的第一振膜220。In one embodiment, the second portion 222b and the first diaphragm 220 are formed in the same process step. Specifically, before forming the first diaphragm 220, the dielectric oxide layer 140 in the corresponding region is partially etched, or completely etched or even etched onto the silicon substrate of the substrate 110. The end point of the etching process may be determined according to the quality of the second part 222b. After the etching is completed, a material layer for preparing the first vibrating film 220 is formed above the substrate 110, and the etched area is filled during the forming process, thereby forming first vibrators each having the second portion 222b膜220。 The film 220.
在另一实施例中,第二部分222b包括第一子部分222b1和第二子部分222b2,如图4所示。其中,第一子部分222b1与前一实施例中形成第二部分222b的方法相同,与第一振膜220在同一工艺步骤中形成。第二子部分222b2则通过对基板110进行刻蚀得到,参见图5。具体地,先用定义有质量块222的形状的掩膜版对基板110进行刻蚀,在基板110上对应位置形成具有质量块形状的凸起10,然后对整个第一振膜220所在区域进行同步刻蚀,直至刻蚀至介电氧化层140时停止刻蚀,从而形成质量块222的第二子部分222b2。第二子部分222b2和第一子部分222b1以及第一振膜220、第一部分222a形成一个整体,此时质量块222具有较大的质量,且位于边缘区域,从而使得整个第一声音传感单元200具有较高的灵敏度。In another embodiment, the second portion 222b includes a first sub-portion 222b1 and a second sub-portion 222b2, as shown in FIG. The first sub-portion 222b1 is the same as the method for forming the second portion 222b in the previous embodiment, and is formed in the same process step as the first diaphragm 220. The second sub-portion 222b2 is obtained by etching the substrate 110, see FIG. 5. Specifically, the substrate 110 is etched with a mask plate that defines the shape of the mass 222, and a bump 10 having a mass shape is formed at a corresponding position on the substrate 110, and then the entire area where the first diaphragm 220 is located is performed. The etching is performed synchronously until the dielectric oxide layer 140 is etched to stop the etching, thereby forming the second sub-portion 222b2 of the mass 222. The second sub-portion 222b2 and the first sub-portion 222b1 as well as the first diaphragm 220 and the first portion 222a form an integral body. At this time, the mass 222 has a larger mass and is located in the edge area, so that the entire first sound sensing unit 200 has high sensitivity.
在一实施例中,第一声音传感单元200中形成的质量块222仅仅包括第二部分222b。也即在本实施例中,第一振膜220的上表面不需要形成质量块,第一背板210上也无需开设用于裸露质量块的开口。此时,开设在第一背板210上的开口22作为第一背板210的声孔,以降低阻尼,如图6所示。In an embodiment, the mass 222 formed in the first sound sensing unit 200 includes only the second portion 222b. That is, in this embodiment, the upper surface of the first diaphragm 220 does not need to form a mass, and the first back plate 210 does not need to have an opening for the exposed mass. At this time, the opening 22 formed in the first back plate 210 serves as the sound hole of the first back plate 210 to reduce the damping, as shown in FIG. 6.
在一实施例中,第一振膜220包括多个相互独立运动的膜片224,如图7所示。图7为振膜的结构示意图。在本实施例中,第一振膜220包括四个对称分布的膜片224,并且每个膜片224具有相同的结构,也即其上形成有相同的质量块222。通过将第一振膜220设置为多个独立运动的膜片224,可以进一步提高振动检测过程中的灵敏度。在一实施例中,第一振膜220上的各膜片224至少两个具有不同的结构,也即为不对称分布。此时,不同膜片224上均设置有质量块222,每个膜片224上的质量块222可以相同也可以不同,其被设置到对应于膜片224的频率检测范围,比如频率检测范围为20Hz~20KHz。例如, 可以在第一振膜220中设置有对应于低频的第一膜片、对应于中频的第二膜片以及对应于高频的第三膜片,从而可以利用低频的第一膜片来实现100Hz~1KHz的频率检测,第二模块来实现1KHz~10KHz的频率检测,而第三膜片则实现10KHz~20KHz的频率检测。在其他的实施例中,不同的膜片224对应于不同的频段,从而使得第一声音传感单元200具有较宽的频段检测范围,实现满足用户对多频段的检测需求。In an embodiment, the first diaphragm 220 includes a plurality of diaphragms 224 that move independently of each other, as shown in FIG. 7. 7 is a schematic diagram of the structure of the diaphragm. In this embodiment, the first diaphragm 220 includes four symmetrically distributed diaphragms 224, and each diaphragm 224 has the same structure, that is, the same mass 222 is formed thereon. By setting the first diaphragm 220 as a plurality of independently moving diaphragms 224, the sensitivity in the vibration detection process can be further improved. In an embodiment, at least two of the diaphragms 224 on the first diaphragm 220 have different structures, that is, they are asymmetrically distributed. At this time, masses 222 are provided on different diaphragms 224, and the masses 222 on each diaphragm 224 may be the same or different. It is set to the frequency detection range corresponding to the diaphragm 224, for example, the frequency detection range is 20Hz~20KHz. For example, a first diaphragm corresponding to low frequency, a second diaphragm corresponding to intermediate frequency, and a third diaphragm corresponding to high frequency may be provided in the first diaphragm 220, so that the first diaphragm of low frequency may be used to Realize the frequency detection of 100Hz~1KHz, the second module realizes the frequency detection of 1KHz~10KHz, and the third diaphragm realizes the frequency detection of 10KHz~20KHz. In other embodiments, different diaphragms 224 correspond to different frequency bands, so that the first sound sensing unit 200 has a wider frequency band detection range, and meets the user's detection requirements for multiple frequency bands.
在一实施例中,各膜片224之间设置有绝缘层以实现各膜片224之间的电性绝缘,使得各膜片224能够相互独立对相应频段的声音进行检测。各膜片224均通过第一连接柱230引出至第一背板210上的对应的振膜引出电极214b中,以通过振膜引出电极214b连接至相应的焊盘。此时第一连接柱230中同样包括多个相互电性绝缘的引出区域,第一背板210中也设置有多个振膜引出电极214b以将每个膜片224引出至相应的焊盘,也即此时各膜片224具有相互独立的电路路径。在其他的实施例中,各膜片224也可以采用同一电路路径进行引出。此情況下,负责感测对应频率波段的膜片224与第一背板210形成电容,产生变容变化讯号,从而由ASIC芯片相应去处理该变化讯号。其他频率波段的膜片224,电容变化讯号较小,ASIC此时不去处理。In an embodiment, an insulating layer is provided between the diaphragms 224 to achieve electrical insulation between the diaphragms 224, so that the diaphragms 224 can independently detect the sound of the corresponding frequency band. Each diaphragm 224 is led out to the corresponding diaphragm extraction electrode 214b on the first back plate 210 through the first connection post 230, so as to be connected to the corresponding pad through the diaphragm extraction electrode 214b. At this time, the first connecting post 230 also includes a plurality of mutually insulated lead-out areas, and the first back plate 210 is also provided with a plurality of diaphragm lead-out electrodes 214b to lead each diaphragm 224 to the corresponding pad, That is, at this time, each diaphragm 224 has independent circuit paths. In other embodiments, each diaphragm 224 may also be led out using the same circuit path. In this case, the diaphragm 224 responsible for sensing the corresponding frequency band forms a capacitance with the first backplane 210 to generate a variable capacitance change signal, so that the ASIC chip processes the change signal accordingly. For the diaphragm 224 in other frequency bands, the capacitance change signal is small, and the ASIC does not process it at this time.
在一实施例中,第二端230b的部分材料嵌入第一振膜220。第二端230b与第一振膜220电性连接,从而使得第一连接柱230可以通过振膜引出电极214b将第一振膜220所在电极进行引出。第二端230b至少部分的材料嵌入是指第一连接柱230上部分的层体结构嵌入第一振膜220中或者第一连接柱230上所有的层体结构都嵌入第一振膜220中。在本实施例中,第一连接柱230可以嵌入第一振膜220内部或者嵌入并贯穿第一振膜220。因此,第一连接柱230的第二端230b可以部分不进行嵌入,而部分嵌入第一振膜220内或者嵌入并贯穿第一振膜220。第一连接柱230的第二端230b还可以全部均进行嵌入,但是部分嵌入第一振膜220内,其余则嵌入并贯穿第一振膜220。可以理解,第一连接柱230的第二端230b也可以全部嵌入第一振膜220内或者全部嵌入并贯穿第一振膜220。在本实施例中,第一连接柱230的形状、结构和数目均不作特别限定。例如,第一连接柱230的横截面可以为圆形、矩形、椭圆形、半圆等,只要其能够起到支撑悬挂作用即可。在本案中均以第一连接柱230为圆柱形为例进行说明。第一连接柱230的数目可以一个也可以为两个以上。第一连接柱230的数目也可以根据第一声音传感单元200的尺寸进行确定,比如随着第一声音传感单元200的尺寸的增大相应的增加第一连接柱230的数目或者调整第一连接柱230的横截面积等。In an embodiment, part of the material of the second end 230b is embedded in the first diaphragm 220. The second end 230b is electrically connected to the first diaphragm 220, so that the first connecting post 230 can lead out the electrode where the first diaphragm 220 is located through the diaphragm extraction electrode 214b. At least partial material embedding of the second end 230b means that a part of the layer structure on the first connecting post 230 is embedded in the first diaphragm 220 or all the layer structures on the first connecting post 230 are embedded in the first diaphragm 220. In this embodiment, the first connecting post 230 may be embedded inside the first diaphragm 220 or embedded in and penetrate the first diaphragm 220. Therefore, the second end 230b of the first connecting post 230 may be partially not embedded, but partially embedded in or penetrate through the first diaphragm 220. The second ends 230b of the first connecting post 230 may all be embedded, but partially embedded in the first diaphragm 220, and the rest are embedded in and penetrate the first diaphragm 220. It can be understood that the second end 230b of the first connecting post 230 may also be completely embedded in the first diaphragm 220 or may be completely embedded and penetrate the first diaphragm 220. In this embodiment, the shape, structure, and number of the first connecting posts 230 are not particularly limited. For example, the cross section of the first connecting post 230 may be circular, rectangular, elliptical, semi-circular, etc., as long as it can play a role of supporting and hanging. In this case, the first connecting post 230 is cylindrical for example. The number of the first connecting posts 230 may be one or more than two. The number of the first connecting posts 230 can also be determined according to the size of the first sound sensing unit 200, for example, as the size of the first sound sensing unit 200 increases, the number of the first connecting posts 230 is increased or the A cross-sectional area of the connecting post 230 and so on.
上述第一声音传感单元200,第一连接柱230采用嵌入第一振膜220的方式将第一振 膜220悬挂在第一背板210上,实现第一振膜220和第一背板210之间的相对固定。由于将第一连接柱230嵌入第一振膜220,使得第一连接柱230具有与第一振膜220的垂直接合面积和水平接合面积,也即增加了第一连接柱230与第一振膜220之间的接合面积,具有较好的机械连接强度,从而可以提高第一振膜220的抗吹击与抗跌落、滚动、滚筒测试等机械冲击力量的性能。并且,悬挂后的第一振膜220四周无需其他固定结构来对其进行支撑固定,从而可以较大程度提高整个第一振膜220的灵敏度,满足人们的使用需求。In the above first sound sensing unit 200, the first connecting post 230 suspends the first diaphragm 220 on the first back plate 210 by embedding the first diaphragm 220, so as to realize the first diaphragm 220 and the first back plate 210 Relatively fixed between. Since the first connecting post 230 is embedded in the first diaphragm 220, the first connecting post 230 has a vertical bonding area and a horizontal bonding area with the first diaphragm 220, that is, the first connecting post 230 and the first diaphragm are increased The joint area between 220 has better mechanical connection strength, so that the performance of the first diaphragm 220 against mechanical impact force such as blow and drop resistance, rolling, roller test and the like can be improved. In addition, no other fixing structure is needed to support and fix the first vibrating membrane 220 around the suspension, so that the sensitivity of the entire first vibrating membrane 220 can be greatly improved to meet people's use requirements.
传统的MEMS声音传感器,其振膜机械灵敏度易受半导体工艺残留应力影响,个别MEMS声音传感器容易有变异的情况,造成灵敏度一致性下降,甚至有振膜应力分布不均,造成不稳定(bi-stable)形变的可能性产生,使得最终MEMS麦克风声学性能在使用上有不稳定的情况,甚至超出规格。本申请中的第一声音传感单元200能有较高的机械强度,能够提升抗各种机械冲击力量的能力,利用悬吊式并强化第一连接柱230与第一振膜220的结合强度,使第一振膜220能够自由地顺应外界的机械冲击力量,使第一振膜220成为一种柔性振膜(compliance diaphragm),不与外界机械冲击力量抵抗。并且本申请中的第一振膜220无外围的固定点或者固支点(diaphragm anchor),也即振膜外围全部切开,此设计可使半导体工艺造成的残留应力释放,大大提高第一声音传感单元200的性能一致性与可生产制造性,放宽生产制造的制造公差容忍度,使生产制造良率更高。在其他的实施例中,也可以在第一振膜220的周边设置一些类似弹簧的连接结构,与基板110进行连接。可以理解,本实施例中的连接柱230嵌入第一振膜220从而将第一振膜220悬挂至第一背板210的结构并不限于图1所示的结构中,还可以适用于其他比如具有双背板或者双振膜的第一声音传感单元200中。In traditional MEMS sound sensors, the mechanical sensitivity of the diaphragm is susceptible to the residual stress of the semiconductor process. Individual MEMS sound sensors are prone to variability, resulting in decreased sensitivity consistency, and even uneven distribution of diaphragm stress, causing instability (bi- The possibility of deformation occurs, which makes the final MEMS microphone acoustic performance unstable, even exceeding the specifications. The first sound sensing unit 200 in this application can have a high mechanical strength, can improve the resistance to various mechanical impact forces, and utilize the suspension type to strengthen the bonding strength of the first connecting post 230 and the first diaphragm 220 In this way, the first diaphragm 220 can freely conform to the external mechanical impact force, so that the first diaphragm 220 becomes a flexible diaphragm and does not resist the external mechanical impact force. In addition, the first diaphragm 220 in this application has no peripheral fixed points or fixed points (diaphragm anchors), that is, the periphery of the diaphragm is completely cut. This design can release the residual stress caused by the semiconductor process and greatly improve the first sound transmission. The performance consistency and manufacturability of the sensing unit 200 relaxes the manufacturing tolerance tolerance of the manufacturing and makes the manufacturing yield higher. In other embodiments, some spring-like connection structures may also be provided around the first diaphragm 220 to connect with the substrate 110. It can be understood that the structure in which the connecting post 230 in this embodiment is embedded in the first diaphragm 220 so as to suspend the first diaphragm 220 to the first back plate 210 is not limited to the structure shown in FIG. In the first sound sensing unit 200 with double back plates or double diaphragms.
在一实施例中,第一连接柱230为一个。具体地,第一连接柱230位于第一振膜220中心。其中,第一振膜220为圆形,第一连接柱230为圆柱,也即第一连接柱230的中心轴与第一振膜220的圆心相交。通过将第一连接柱230设置成关于第一振膜220的中心对称,可以使得声压从开口22或者第一振膜220进入间隙20后能够产生最对称的压力作用在第一振膜220上,以提高第一振膜220的灵敏度。In one embodiment, there is one first connecting post 230. Specifically, the first connecting post 230 is located at the center of the first diaphragm 220. The first diaphragm 220 is circular, and the first connecting post 230 is a cylinder, that is, the central axis of the first connecting post 230 intersects the center of the circle of the first diaphragm 220. By setting the first connecting post 230 to be symmetrical about the center of the first diaphragm 220, the sound pressure can be generated from the opening 22 or the first diaphragm 220 into the gap 20 to produce the most symmetrical pressure acting on the first diaphragm 220 To improve the sensitivity of the first diaphragm 220.
在一实施例中,第一连接柱230可以为多个。多个第一连接柱230关于第一振膜220的中心对称分布,从而使得第一振膜220的各处受力均匀。例如,第一连接柱230可以为四个,对称分布在第一振膜220的中心四周。在一实施例中,多个第一连接柱230均设置在第一振膜220的中心至边缘的距离的二分之一区域以内,从而确保对第一振膜220起到较好的支撑性能并确保第一振膜220具有较高的灵敏度。In an embodiment, there may be multiple first connecting posts 230. The plurality of first connecting posts 230 are distributed symmetrically with respect to the center of the first diaphragm 220, so that the first diaphragm 220 is uniformly stressed throughout. For example, there may be four first connecting posts 230, symmetrically distributed around the center of the first diaphragm 220. In an embodiment, the plurality of first connecting posts 230 are all disposed within a half of the distance from the center of the first diaphragm 220 to the edge, thereby ensuring good support performance for the first diaphragm 220 And ensure that the first diaphragm 220 has high sensitivity.
在一实施例中,第一连接柱230中嵌入第一振膜220的深度大于或等于第一振膜220的厚度的三分之一,使得第一连接柱230具有与第一振膜220的垂直接合面积和水平接合面积,也即增加了第一连接柱230与第一振膜220之间的接合面积,从而确保第一振膜220与第一连接柱230之间抵抗外界机械冲击的能力更强,满足第一振膜220的抗吹击与抗跌落、滚动以及滚筒测试等机械冲击力量的性能要求。In an embodiment, the depth of the first connecting post 230 embedded in the first diaphragm 220 is greater than or equal to one-third of the thickness of the first diaphragm 220, so that the first connecting post 230 has the same thickness as the first diaphragm 220. The vertical bonding area and the horizontal bonding area, that is, the bonding area between the first connecting post 230 and the first diaphragm 220 is increased, thereby ensuring the ability of the first diaphragm 220 and the first connecting post 230 to resist external mechanical impact It is stronger and meets the performance requirements of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling and roller testing.
参见图1,在本实施例中,第一连接柱230包括相互间隔设置的第二绝缘层232和第二导电层234。由于第一连接柱230为圆柱,因此第二绝缘层232和第二导电层234投影在第一振膜220上的形状也即其俯视图均为环形结构。第二绝缘层232和第二导电层234的层数可以根据需要设置,通常从第一连接柱230的中心起依次为第二绝缘层232、第二导电层234、第二绝缘层232……直至最外层的第二导电层234。在图1所示的实施例中,第二导电层234和第二绝缘层232均为两层。其中,第二绝缘层232在制备时与基板110上方的第一绝缘层120在同一道工序中进行制备得到,本实施例中仅仅是为了进行区分将其分别命名为第一绝缘层120和第二绝缘层232。因此,第一绝缘层120和第二绝缘层232的材料相同,均为介电氧化层。Referring to FIG. 1, in this embodiment, the first connection pillar 230 includes a second insulating layer 232 and a second conductive layer 234 that are spaced apart from each other. Since the first connection pillar 230 is a cylinder, the shapes of the second insulating layer 232 and the second conductive layer 234 projected on the first diaphragm 220, that is, their top views are all ring-shaped structures. The number of layers of the second insulating layer 232 and the second conductive layer 234 can be set as needed, usually from the center of the first connecting post 230 to the second insulating layer 232, the second conductive layer 234, the second insulating layer 232... Up to the outermost second conductive layer 234. In the embodiment shown in FIG. 1, the second conductive layer 234 and the second insulating layer 232 are both two layers. Among them, the second insulating layer 232 is prepared in the same process as the first insulating layer 120 above the substrate 110 during the preparation. In this embodiment, they are named as the first insulating layer 120 and the Second insulating layer 232. Therefore, the materials of the first insulating layer 120 and the second insulating layer 232 are the same, and both are dielectric oxide layers.
第二导电层234的第一端与振膜引出电极214b一体形成并电连接。第二导电层234的第二端嵌入第一振膜220。第二导电层234的第二端可以嵌入第一振膜220内部,也可以嵌入并贯穿第一振膜220。在本实施例中,第一振膜220、第二导电层234以及第一导电层214的材料相同,例如均为多晶硅。因此,第二导电层234嵌入第一振膜220时属于同种材料的嵌入,不会带来阻抗问题,从而无需额外增加相应的阻抗匹配结构,整体的导电性能较好。The first end of the second conductive layer 234 is formed integrally with the diaphragm extraction electrode 214b and is electrically connected. The second end of the second conductive layer 234 is embedded in the first diaphragm 220. The second end of the second conductive layer 234 may be embedded inside the first diaphragm 220, or may be embedded in and penetrate the first diaphragm 220. In this embodiment, the materials of the first diaphragm 220, the second conductive layer 234, and the first conductive layer 214 are the same, for example, all are polysilicon. Therefore, the embedding of the same material when the second conductive layer 234 is embedded in the first diaphragm 220 will not cause an impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance is better.
第二导电层234可以包括两种类型,即包括第一类型导电层和第二类型导电层。其中,第一类型导电层的第二端嵌入到第一振膜220内,其嵌入深度大于或者等于第一振膜220的厚度的三分之一并小于第一振膜220的厚度。第二类型导电层的第二端则嵌入并贯穿整个第一振膜220。第一连接柱230中的第二导电层234可以全部为第一类型导电层也可以全部为第二类型导电层。可以理解,第一连接柱230中的第二导电层234也可同时包含有第一类型导电层和第二类型导电层。在图1中,所有的第二导电层234包括第一类型导电层和第二类型导电层。在图6中,所有的第二导电层234均为第二类型导电层。The second conductive layer 234 may include two types, that is, include a first type conductive layer and a second type conductive layer. Wherein, the second end of the first-type conductive layer is embedded in the first diaphragm 220, and its embedding depth is greater than or equal to one third of the thickness of the first diaphragm 220 and less than the thickness of the first diaphragm 220. The second end of the second type conductive layer is embedded in and penetrates the entire first diaphragm 220. The second conductive layers 234 in the first connection pillar 230 may all be the first type conductive layers or all the second type conductive layers. It can be understood that the second conductive layer 234 in the first connection pillar 230 may also include the first type conductive layer and the second type conductive layer at the same time. In FIG. 1, all the second conductive layers 234 include the first type conductive layer and the second type conductive layer. In FIG. 6, all second conductive layers 234 are second-type conductive layers.
在一实施例中,第二绝缘层232同样可以嵌入第一振膜220内部,从而进一步增加第一连接柱230与第一振膜220的接合面积,提高第一连接柱230连接第一振膜220的机械强度。第二绝缘层232并不会嵌入并贯穿第一振膜220,也即第二绝缘层232嵌入的深度 大于第一振膜220的厚度的三分之一且小于第一振膜220的厚度。当第二绝缘层232嵌入并贯穿第一振膜220时,在释放介电氧化层140(例如为氧化硅时)的时候,就会攻击到第二绝缘层232的材料,会使贯穿第一振膜220的第二绝缘层232的材料被蚀刻而不存在。In an embodiment, the second insulating layer 232 can also be embedded inside the first diaphragm 220, thereby further increasing the bonding area of the first connecting post 230 and the first diaphragm 220, and improving the connection of the first connecting post 230 to the first diaphragm The mechanical strength of 220. The second insulating layer 232 does not embed and penetrate the first diaphragm 220, that is, the embedded depth of the second insulating layer 232 is greater than one third of the thickness of the first diaphragm 220 and less than the thickness of the first diaphragm 220. When the second insulating layer 232 is embedded and penetrates the first diaphragm 220, when the dielectric oxide layer 140 (for example, silicon oxide) is released, the material of the second insulating layer 232 will be attacked, causing the first insulating layer 232 to penetrate The material of the second insulating layer 232 of the diaphragm 220 is etched and does not exist.
在本实施例中,第一保护层216和第二保护层212均采富硅氮化硅。利用这种介电材料包住第一背板210上的第一导电层214和第一连接柱230中的第二导电层234,可以防止电荷残留在第一连接柱230外侧与第一背板210下方。若有电荷残留,则使得第一声音传感单元200没办法有正常的电荷存在两个电极板上,此时第一声音传感单元200没办法正常工作,灵敏度会降低,甚至超出规格。In this embodiment, both the first protective layer 216 and the second protective layer 212 are made of silicon-rich silicon nitride. Using this dielectric material to wrap the first conductive layer 214 on the first backplane 210 and the second conductive layer 234 in the first connection post 230 can prevent charges from remaining outside the first connection post 230 and the first backplane Below 210. If there is residual charge, the first sound sensor unit 200 cannot have normal charge stored on the two electrode plates. At this time, the first sound sensor unit 200 cannot work normally, and the sensitivity may decrease, or even exceed the specifications.
在一实施例中,第一振膜220上远离第一背板210的一面形成有凸起224。凸起224与第一振膜220为一体形成,也即二者为一整体结构。第一连接柱230上的第二类型导电层会延伸至该凸起224内,从而进一步增加了第一连接柱230与第一振膜220的接合面积,提高了振膜连接的机械强度。第二类型导电层延伸至凸起224内。凸起224包裹住第二类型导电层延伸至该区域内的部分。在图1中,从仰视角度来看,凸起224为中空的环形结构。在其他的实施例中,当第一连接柱230为方形时,凸起224也可以为中空的方形结构,或者整面结构如图6所示。凸起224的厚度可以不做限制。具体地,在形成第一振膜220之前,先对形成的介电氧化层140进行部分刻蚀,或者完全刻蚀甚至刻蚀至基板110的硅衬底上。由于第一振膜220上远离第一背板210的一面对应的区域最终会被刻蚀掉形成第一背洞112,从而使得凸起224的厚度并不会对整体性能产生影响。在刻蚀完成后,在基板110的上方形成用于制备第一振膜220的材料层,在形成过程中会将该刻蚀区域进行填充,从而形成均具有该凸起224的第一振膜220。通过直接在第一振膜220上形成凸起224可以在一定程度提高第一振膜220的刚性。In an embodiment, a protrusion 224 is formed on the side of the first diaphragm 220 away from the first back plate 210. The protrusion 224 is formed integrally with the first diaphragm 220, that is, the two are an integral structure. The second type conductive layer on the first connecting post 230 extends into the protrusion 224, thereby further increasing the bonding area of the first connecting post 230 and the first diaphragm 220, and improving the mechanical strength of the diaphragm connection. The second type conductive layer extends into the protrusion 224. The protrusion 224 surrounds the portion of the second type conductive layer that extends into this area. In FIG. 1, the protrusion 224 is a hollow ring structure when viewed from the bottom. In other embodiments, when the first connecting post 230 is square, the protrusion 224 may also be a hollow square structure, or the entire surface structure is shown in FIG. 6. The thickness of the protrusion 224 may not be limited. Specifically, before forming the first diaphragm 220, the formed dielectric oxide layer 140 is partially etched, or completely etched or even etched onto the silicon substrate of the substrate 110. Since the area corresponding to the side of the first diaphragm 220 away from the first back plate 210 is eventually etched to form the first back hole 112, the thickness of the protrusion 224 does not affect the overall performance. After the etching is completed, a material layer for preparing the first diaphragm 220 is formed above the substrate 110, and the etched area is filled during the forming process, thereby forming first diaphragms each having the protrusion 224 220. By forming the protrusion 224 directly on the first diaphragm 220, the rigidity of the first diaphragm 220 can be improved to a certain extent.
在一实施例中,第一连接柱230还包括承载部236,如图1所示。承载部236与第一振膜220上远离第一背板210的一面连接。承载部236至少与第一连接柱230中的部分第二类型导电层连接,形成铆钉结构。第一连接柱230嵌入第一振膜220可以提供水平方向上的作用力以实现对第一振膜220的固定,而承载部236的增加可以增大与第一振膜220的水平接触面积,可以增加在竖直方向上的支撑力,从而使得在两个方向上具有支撑力,使得第一连接柱230的支撑强度较强,第一振膜220的稳固性较好。在制备过程中,第一连接柱230中的第二导电层234的边缘位于承载部236的边缘内,因此在制备过程中能有较大的对准误差容忍度,工艺比较好做,不会出现脱裂或者刻蚀难对准的问题。In an embodiment, the first connecting post 230 further includes a bearing portion 236, as shown in FIG. The carrying portion 236 is connected to the side of the first diaphragm 220 away from the first back plate 210. The bearing portion 236 is connected to at least a part of the second-type conductive layer in the first connecting post 230 to form a rivet structure. The first connecting post 230 embedded in the first diaphragm 220 can provide a horizontal force to fix the first diaphragm 220, and the increase of the bearing portion 236 can increase the horizontal contact area with the first diaphragm 220. The support force in the vertical direction can be increased, so that the support force is provided in both directions, so that the support strength of the first connecting post 230 is stronger, and the stability of the first diaphragm 220 is better. During the preparation process, the edge of the second conductive layer 234 in the first connection post 230 is located within the edge of the bearing portion 236, so there can be a greater tolerance of alignment errors during the preparation process, the process is better to do, will not There is a problem that the cracking or etching is difficult to align.
在一实施例中,第二声音传感单元300包括第二背板310、第二振膜320和第二连接 柱330。第二背板310设置在第一绝缘层120上。第二振膜320与第二背板310相对设置,且二者之间形成有间隙。第二振膜320和第二背板310构成电容结构。在本实施例中,同样并不对第二振膜320的形状进行特别限定。例如,第二振膜320可以为圆形、方形等形状。基板110上开设有第二背洞114以裸露第二振膜320。第二连接柱330包括相对设置的第一端330a和第二端330b。其中,第一端330a与第二背板310固定连接。第二端330b与第一振膜220的中间区域连接,且与第二振膜320为电性连接。第二连接柱330通过第二端330b与第二振膜320连接,从而将第二振膜320悬挂于第二背板310上。悬挂后的第二振膜320四周的边缘区域无需其他固定结构来对其进行支撑固定,从而可以较大程度提高整个第二振膜320的灵敏度,满足人们的使用需求。在本实施例中,第二背板310上形成有多个声孔312。In an embodiment, the second sound sensing unit 300 includes a second back plate 310, a second diaphragm 320, and a second connecting post 330. The second backplane 310 is disposed on the first insulating layer 120. The second diaphragm 320 is disposed opposite to the second back plate 310, and a gap is formed between the two. The second diaphragm 320 and the second backplate 310 constitute a capacitor structure. In this embodiment, the shape of the second diaphragm 320 is also not particularly limited. For example, the second diaphragm 320 may have a circular shape, a square shape, or the like. The substrate 110 is provided with a second back hole 114 to expose the second diaphragm 320. The second connecting post 330 includes a first end 330a and a second end 330b that are oppositely arranged. The first end 330a is fixedly connected to the second backplane 310. The second end 330b is connected to the middle region of the first diaphragm 220, and is electrically connected to the second diaphragm 320. The second connecting post 330 is connected to the second diaphragm 320 through the second end 330b, thereby suspending the second diaphragm 320 on the second back plate 310. The edge area around the second diaphragm 320 after being suspended does not need other fixing structures to support and fix it, so that the sensitivity of the entire second diaphragm 320 can be greatly improved to meet people's use requirements. In this embodiment, a plurality of sound holes 312 are formed on the second back plate 310.
在本实施例中,第二声音传感单元300和第一声音传感单元200同步制备得到。也即,第一背板210和第二背板310在同一工艺制程中制备得到,第一振膜220和第二振膜320在同一工艺制程中制备得到,第一连接柱230和第二连接柱330在同一工艺制程中制备得到。可以理解,在同一工艺制程中得到的各结构具有相同的材料。In this embodiment, the second sound sensing unit 300 and the first sound sensing unit 200 are prepared synchronously. That is, the first backplane 210 and the second backplane 310 are prepared in the same process, the first diaphragm 220 and the second diaphragm 320 are prepared in the same process, and the first connecting post 230 and the second connection The pillar 330 is prepared in the same process. It can be understood that each structure obtained in the same process has the same material.
在本实施例中,第二声音传感单元300中的第二振膜320中未设置有质量块,其他结构与第一振膜220相同。在其他的实施例中,第二振膜320上也可以根据需要设置有应力释放单元(图中未示)。应力释放单元设置可以设置在第二振膜320的中心至边缘的距离的二分之一以内的区域,从而使得其具有较好的应力释放效果。应力释放单元在完成第二振膜320上的应力释放后,能够调整整个第二振膜320的刚性,从而可以减少由于第二连接柱330嵌入第二振膜320可能带来的应力残留,避免第二振膜320发生形变翘曲。在一实施例中,应力释放单元还可以进行声压或者气压的释放,从而避免第二振膜320在大声压或者气压作用下发生损坏。应力释放单元可以包括弹性结构。具体地,当应力或者外界声压、气压施加到第二振膜320上时,弹性结构可以产生形变,从而实现对应力的释放或者声压、气压的释放,进而避免第二振膜320发生形变翘曲。具体地,应力释放单元为由缝隙形成的弹性结构,或者为由褶皱构成的弹性结构。In this embodiment, the second diaphragm 320 in the second sound sensing unit 300 is not provided with a mass, and the other structure is the same as the first diaphragm 220. In other embodiments, the second diaphragm 320 may also be provided with a stress relief unit (not shown) as needed. The stress relief unit may be disposed in an area within half of the distance from the center to the edge of the second diaphragm 320, so that it has a better stress relief effect. After the stress relief unit completes the stress relief on the second diaphragm 320, it can adjust the rigidity of the entire second diaphragm 320, thereby reducing the residual stress that may be caused by the second connecting post 330 embedded in the second diaphragm 320, and avoiding The second diaphragm 320 deforms and warps. In an embodiment, the stress relief unit can also release the sound pressure or air pressure, so as to avoid damage to the second diaphragm 320 under the effect of large sound pressure or air pressure. The stress relief unit may include an elastic structure. Specifically, when stress or external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure may be deformed, thereby releasing the stress or releasing the sound pressure or air pressure, thereby avoiding deformation of the second diaphragm 320 Warped. Specifically, the stress relief unit is an elastic structure formed by a slit, or an elastic structure formed by pleats.
在一实施例中,应力释放单元为由缝隙形成的弹性结构322,如图8所示。当外界声压或者气压施加到第二振膜320上时,弹性结构322处于打开状态,如图9所示;当没有外界声压或者气压施加到第二振膜320上时,弹性结构322处于闭合状态。具体地,弹性结构322为多个。多个弹性结构322以第二振膜320的中心也即以第二连接柱330为中心呈环状间隔分布。各弹性结构322均为由开设在第二振膜320上的呈“Ω”形的狭缝形成 的结构。在一实施例中,通过“Ω”形的狭缝形成的弹性结构322包括固定部322b和移动部322a。其中,移动部322a的头部为半圆形。固定部322b的宽度小于移动部322a的宽度,从而使得该弹性结构322更容易受力打开,更有利于进行应力的释放和声压的释放。在其他实施例中,移动部322a也可以为方形或者其他合适的图形。In an embodiment, the stress relief unit is an elastic structure 322 formed by a gap, as shown in FIG. 8. When external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 322 is in an open state, as shown in FIG. 9; when no external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 322 is in Closed. Specifically, there are multiple elastic structures 322. The plurality of elastic structures 322 are distributed in an annular interval around the center of the second diaphragm 320, that is, around the second connecting post 330. Each elastic structure 322 is formed by a slit formed in the second diaphragm 320 in the shape of "Ω". In one embodiment, the elastic structure 322 formed by the “Ω”-shaped slit includes a fixed portion 322b and a moving portion 322a. Among them, the head of the moving portion 322a is semicircular. The width of the fixing portion 322b is smaller than the width of the moving portion 322a, so that the elastic structure 322 is easier to be opened by force, which is more conducive to the release of stress and the release of sound pressure. In other embodiments, the moving part 322a may also be a square or other suitable figure.
在另一实施例中,弹性结构为由开设在第二振膜320上的弧形的狭缝形成。各狭缝具有相同的弯曲方向。各狭缝的弧度可以相同也可以不同。图10为第二实施例中的振膜的局部结构示意图。在实施例中,第二振膜320上形成由弧形的狭缝322形成的弹性结构。狭缝322为多个,且排布越靠近第二振膜320的中心的狭缝322的弧长越短。多个狭缝322分布在以第二振膜320的中心为中心的圆周上。相邻两个圆环上的狭缝322的方位相同,也即位于同一扇形区域。在其他的实施例中,多个狭缝322也可以令排布越靠近第二振膜320的中心的狭缝322的弧长越长,从而使得弹性结构就有较高的振膜灵敏度。在其他的实施例中,相邻两环上的狭缝所处的方位并不相同,各自错位设置,从而在实现应力释放的同时调整第二振膜320的刚性。In another embodiment, the elastic structure is formed by an arc-shaped slit opened on the second diaphragm 320. Each slit has the same bending direction. The curvature of each slit may be the same or different. FIG. 10 is a partial schematic view of the diaphragm in the second embodiment. In the embodiment, an elastic structure formed by arc-shaped slits 322 is formed on the second diaphragm 320. There are a plurality of slits 322, and the arc length of the slits 322 arranged closer to the center of the second diaphragm 320 is shorter. The plurality of slits 322 are distributed on a circumference centered on the center of the second diaphragm 320. The orientations of the slits 322 on two adjacent rings are the same, that is, they are located in the same sector area. In other embodiments, the plurality of slits 322 may also make the arc length of the slits 322 arranged closer to the center of the second diaphragm 320 longer, so that the elastic structure has higher diaphragm sensitivity. In other embodiments, the slits on the two adjacent rings are not in the same orientation, and are located at different positions, thereby adjusting the rigidity of the second diaphragm 320 while achieving stress relief.
图11为第四实施例中的振膜的局部结构示意图。在本实施例中,应力释放单元为由褶皱构成的弹性结构324。弹性结构324沿着第二振膜320的中心至第二振膜320的边缘方向延伸且包围第二连接柱330所在的区域。弹性结构324的具体结构如图12所示。该弹性结构324为形成在第二振膜320上且与第二振膜320为一体的凹凸结构。FIG. 11 is a partial schematic view of the diaphragm in the fourth embodiment. In this embodiment, the stress relief unit is an elastic structure 324 composed of pleats. The elastic structure 324 extends from the center of the second diaphragm 320 to the edge of the second diaphragm 320 and surrounds the area where the second connecting post 330 is located. The specific structure of the elastic structure 324 is shown in FIG. 12. The elastic structure 324 is a concave-convex structure formed on the second diaphragm 320 and integral with the second diaphragm 320.
在一实施例中,第二连接柱330为多个,如图13所示。图13为第五实施例中的振膜的结构示意图。在本实施例中,第二振膜320上的应力释放单元还包括由狭缝形成的弹性结构326。弹性结构326位于第二振膜320的中心区域。弹性结构326包括相互连接且具有相同转轴530的第一开合结构510和第二开合结构520。其中,第一开合结构510和第二开合结构520为通过在振膜上形成相应的狭缝并由该狭缝所形成的区域。在一实施例中,第一开合结构510的面积大于第二开合结构520的面积,也即此时的转轴530为非对称式扭转轴,从而使得弹性结构326在气压或者声压的作用下,很容易吹动第一开合结构510,使得第一开合结构510绕转轴530进行转动从而释放气压,起到舒缓大声压的作用,使得声压冲击压力有较快速的释放路径。在另一实施例中,第一开合结构510的面积等于第二开合结构520的面积,也即此时的转轴530为对称式扭转轴。In an embodiment, there are a plurality of second connecting posts 330, as shown in FIG. 13. 13 is a schematic diagram of the structure of the diaphragm in the fifth embodiment. In this embodiment, the stress relief unit on the second diaphragm 320 further includes an elastic structure 326 formed by a slit. The elastic structure 326 is located in the central area of the second diaphragm 320. The elastic structure 326 includes a first opening and closing structure 510 and a second opening and closing structure 520 connected to each other and having the same rotating shaft 530. The first opening-closing structure 510 and the second opening-closing structure 520 are regions formed by and forming corresponding slits on the diaphragm. In an embodiment, the area of the first opening-closing structure 510 is larger than the area of the second opening-closing structure 520, that is, the rotating shaft 530 at this time is an asymmetric torsion axis, so that the elastic structure 326 is affected by air pressure or sound pressure It is easy to blow the first opening-closing structure 510 so that the first opening-closing structure 510 rotates around the rotating shaft 530 to release the air pressure, so as to relieve the large sound pressure, so that the sound pressure impact pressure has a faster release path. In another embodiment, the area of the first opening-closing structure 510 is equal to the area of the second opening-closing structure 520, that is, the rotation axis 530 at this time is a symmetric torsion axis.
第二背板310中无需开设开口来释放质量块,而开设有声孔312第二背板310的其他结构可以与第一背板210相同,均设置有振膜引出电极和背板电极以将相应的电极引出至对应的焊盘。第二连接柱330的结构以及第二连接柱330嵌入第二振膜320的方式,均可 以参照第一声音传感单元200中的第一连接柱230的设置来进行设置。参见图1,在本实施例中,第一连接柱230和第二连接柱330的结构相同,且嵌入振膜中的方式相同。There is no need to open an opening in the second back plate 310 to release the mass, and the other structure of the second back plate 310 with the sound hole 312 can be the same as the first back plate 210, and are provided with a diaphragm extraction electrode and a back plate electrode to connect the corresponding The electrode is led to the corresponding pad. The structure of the second connecting post 330 and the manner in which the second connecting post 330 is embedded in the second diaphragm 320 can be set by referring to the setting of the first connecting post 230 in the first sound sensing unit 200. Referring to FIG. 1, in this embodiment, the structures of the first connecting post 230 and the second connecting post 330 are the same, and the manner of embedding into the diaphragm is the same.
在一实施例中,在第二背板310上靠近第二振膜320的一面形成有多个隔离件(dimple or stopper)314。多个隔离件314与第二背板310中的保护层为一体结构。每个隔离件314均沿第二背板310向第二振膜320的方向延伸且不与第二振膜320接触。隔离件314可以避免第二背板310和第二振膜320在外界压力作用下发生形变后相互粘黏住(sticking or stiction)分不开的情况发生,从而进一步提高MEMS声音传感器的稳定性和可靠性。In one embodiment, a plurality of dimples (stoppers) 314 are formed on a surface of the second back plate 310 close to the second diaphragm 320. The plurality of spacers 314 and the protective layer in the second backplane 310 are an integral structure. Each spacer 314 extends along the second back plate 310 in the direction of the second diaphragm 320 and does not contact the second diaphragm 320. The spacer 314 can prevent the second backing plate 310 and the second diaphragm 320 from being deformed under external pressure and cannot stick to each other (sticking or stiction), thereby further improving the stability and stability of the MEMS sound sensor. reliability.
本申请一实施例还提供一种MEMS麦克风,如图14所示。该MEMS麦克风包括印刷电路板610以及设置在印刷电路板610上的MEMS声音传感器620和集成电路630。集成电路630也可以称之为ASIC芯片。其中,该MEMS声音传感器620采用前述任一实施例所述的MEMS麦克风。本案并不对MEMS麦克风的结构做特别限定。在本实施例中,MEMS声音传感器620中的第一声音传感单元和第二声音传感单元均与同一集成电路630连接,通过同一集成电路630来实现信号的处理和输出,从而有利于减小整个产品的体积,实现产品小型化发展。An embodiment of the present application further provides a MEMS microphone, as shown in FIG. 14. The MEMS microphone includes a printed circuit board 610 and a MEMS sound sensor 620 and an integrated circuit 630 provided on the printed circuit board 610. The integrated circuit 630 may also be called an ASIC chip. Wherein, the MEMS sound sensor 620 uses the MEMS microphone described in any of the foregoing embodiments. This case does not specifically limit the structure of the MEMS microphone. In this embodiment, both the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor 620 are connected to the same integrated circuit 630, and signal processing and output are realized through the same integrated circuit 630, which is beneficial to reduce Reduce the size of the entire product to achieve product miniaturization.
在一实施例中,该MEMS麦克风采用倒装工艺(flip chip)进行封装,也即MEMS声音传感器620和集成电路630均采用倒装工艺集成在印刷电路板610上。具体地,MEMS声音传感器620和集成电路630通过不打线的方式直接与印制电路板610上的焊盘连接。比如在本案中,MEMS声音传感器620和集成电路630通过锡球640连接在印制电路板610上,从而实现MEMS声音传感器620和集成电路630与印制电路板610的电性连接。采用这种倒装工艺,可以避免由于引线接合所引起的噪声问题,从而使得整个MEMS麦克风具有较高的信噪比(Signal-Noise Ratio,SNR)。可以理解,为加强MEMS声音传感器620以及集成电路630与印制电路板610之间连接的稳固性,也可以增加其他的固定方式对其进一步进行固定,比如,采用封装胶来进行固定。In an embodiment, the MEMS microphone is packaged using a flip chip, that is, both the MEMS sound sensor 620 and the integrated circuit 630 are integrated on the printed circuit board 610 using a flip chip process. Specifically, the MEMS sound sensor 620 and the integrated circuit 630 are directly connected to the pads on the printed circuit board 610 by not bonding wires. For example, in this case, the MEMS sound sensor 620 and the integrated circuit 630 are connected to the printed circuit board 610 through the solder ball 640, so as to realize the electrical connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610. By adopting this flip-chip process, the noise problem caused by wire bonding can be avoided, so that the entire MEMS microphone has a high signal-noise ratio (SNR). It can be understood that, in order to enhance the stability of the connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610, other fixing methods may also be added to further fix it, for example, by using encapsulant.
上述MEMS麦克风还包括封装壳体650。封装壳体650与印制电路板610相互配合形成用于容纳MEMS声音传感器620和集成电路630的容纳空间。在封装壳体650上靠近MEMS声音传感器620的区域设置用于供气流穿过的穿孔652。在另一实施例中,也可以在印制电路板610上开设穿孔612,如图15所示。The above-mentioned MEMS microphone also includes a package case 650. The package case 650 and the printed circuit board 610 cooperate with each other to form a receiving space for receiving the MEMS sound sensor 620 and the integrated circuit 630. A perforation 652 for the air flow to pass through is provided in the region of the package case 650 near the MEMS sound sensor 620. In another embodiment, a through hole 612 may also be formed on the printed circuit board 610, as shown in FIG. 15.
当上述MEMS麦克风没有与耳骨或者声带等固体物质接触时,第一声音传感单元和第二声音传感单元均可以根据空气声压变化实现对声音的检测,集成电路630对二者的检测 信息进行处理得到理想结果。当上述MEMS麦克风与耳骨或者声带等引起声音的固体物质接触时,第一声音传感单元可以通过对振动的检测来实现对声音的检测,而第二声音传感单元则可以根据空气声压的变化来实现对声音的检测,集成电路630可以根据二者的检测结果进行处理,得到较为理想处理结果,从而提高整个MEMS麦克风的灵敏度,使其具有较高的信噪比。在将MEMS声音传感器与固体物质接触时,将印制电路板610所在的一侧靠近耳骨或者其他固体物质,从而使得第一振膜非常靠近振动源(图14~图15中,箭头表示振动源),整个传导路径较短,极大地增强了在倒装结构下的传感信号的有效性,使得MEMS麦克风具有较高的信噪比。When the above MEMS microphone is not in contact with solid materials such as ear bones or vocal cords, both the first sound sensing unit and the second sound sensing unit can detect sound according to changes in air sound pressure, and the integrated circuit 630 detects both The information is processed to obtain the desired result. When the MEMS microphone is in contact with a solid substance that causes sound, such as ear bones or vocal cords, the first sound sensing unit can detect sound by detecting vibration, and the second sound sensing unit can detect sound according to air pressure To achieve sound detection, the integrated circuit 630 can process according to the detection results of the two to obtain a more ideal processing result, thereby improving the sensitivity of the entire MEMS microphone and making it have a higher signal-to-noise ratio. When the MEMS sound sensor is in contact with a solid substance, the side where the printed circuit board 610 is located is close to the ear bone or other solid substance, so that the first diaphragm is very close to the vibration source (Figure 14 to Figure 15, the arrow indicates vibration Source), the entire conduction path is short, which greatly enhances the effectiveness of the sensor signal under the flip-chip structure, so that the MEMS microphone has a high signal-to-noise ratio.
本申请一实施例还提供一种电子设备,包括设备本体以及设置在设备本体上的MEMS麦克风。该MEMS麦克风采用前述任一实施例所述的MEMS声音传感器制备得到。该电子设备可以为手机、数码相机、笔记本电脑、个人数字助理、MP3播放器、助听器、电视、电话、会议系统、有线耳机、无线耳机、录音笔、录音设备、线控器等等。An embodiment of the present application further provides an electronic device, including a device body and a MEMS microphone provided on the device body. The MEMS microphone is prepared by using the MEMS sound sensor described in any of the foregoing embodiments. The electronic device may be a mobile phone, digital camera, notebook computer, personal digital assistant, MP3 player, hearing aid, TV, telephone, conference system, wired headset, wireless headset, voice recorder, recording device, wire controller, etc.
可以理解,本案中所有的附图的尺寸不代表实际比例,且仅仅为示意图,并不构成对本方案的限定。It can be understood that the dimensions of all the drawings in this case do not represent actual proportions, and are merely schematic diagrams, and do not constitute a limitation on this solution.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be arbitrarily combined. To simplify the description, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered within the scope of this description.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the present application, and their descriptions are more specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the present application, a number of modifications and improvements can also be made, which all fall within the protection scope of the present application. Therefore, the protection scope of the patent of this application shall be subject to the appended claims.

Claims (27)

  1. 一种MEMS声音传感器,包括:A MEMS sound sensor, including:
    基板;Substrate
    设置在所述基板上的第一声音传感单元;以及A first sound sensing unit provided on the substrate; and
    设置在所述基板上的第二声音传感单元;所述第二声音传感单元与所述第一声音传感单元之间电性隔离;A second sound sensing unit provided on the substrate; the second sound sensing unit is electrically isolated from the first sound sensing unit;
    其中所述第一声音传感单元用于通过空气声压变化和机械振动中的至少一种来检测声音;所述第一声音传感单元包括The first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration; the first sound sensing unit includes
    第一背板,通过第一绝缘层设置在所述基板上,The first backplane is disposed on the substrate through the first insulating layer,
    第一振膜,与所述第一背板相对设置且与所述第一背板之间存在间隙;所述第一振膜与所述第一背板构成电容结构,所述基板上开设有第一背洞以裸露所述第一振膜,及A first diaphragm is disposed opposite to the first backplate and has a gap with the first backplate; the first diaphragm and the first backplate form a capacitor structure, and the substrate is provided with The first back hole to expose the first diaphragm, and
    第一连接柱,包括相对设置的第一端和第二端;所述第一连接柱的第一端与所述第一背板固定连接,所述第一连接柱的第二端与所述第一振膜的中间区域电性连接,以将所述第一振膜悬挂于所述第一背板上;The first connecting post includes a first end and a second end that are oppositely arranged; the first end of the first connecting post is fixedly connected to the first backplane, and the second end of the first connecting post is The middle region of the first diaphragm is electrically connected to suspend the first diaphragm on the first backplane;
    所述第一振膜的边缘区域设置有至少一个质量块;所述第一背板上设置有开口;所述开口用于裸露所述质量块以使得所述质量块与所述第一背板之间存在间隙,或者所述开口作为所述第一背板上的声孔。At least one mass is provided in an edge area of the first diaphragm; an opening is provided in the first backplane; the opening is used to expose the mass so that the mass and the first backplane There is a gap between them, or the opening serves as a sound hole on the first backplane.
  2. 根据权利要求1所述的MEMS声音传感器,其特征在于,所述质量块包括第一部分和第二部分中的至少一种;所述第一部分形成于所述第一振膜上朝向所述第一背板的一面;所述第二部分形成于所述第一振膜上背离所述第一背板的一面。The MEMS acoustic sensor according to claim 1, wherein the mass includes at least one of a first part and a second part; the first part is formed on the first diaphragm toward the first One side of the back plate; the second portion is formed on the side of the first diaphragm facing away from the first back plate.
  3. 根据权利要求2所述的MEMS声音传感器,其特征在于,所述质量块至少包括所述第一部分,所述开口用于裸露所述质量块并形成所述质量块和所述第一背板之间的间隙。The MEMS acoustic sensor according to claim 2, wherein the mass includes at least the first portion, and the opening is used to expose the mass and form one of the mass and the first backplane The gap between.
  4. 根据权利要求3所述的MEMS声音传感器,其特征在于,所述第一背板上还开设有声孔。The MEMS sound sensor according to claim 3, wherein a sound hole is further formed on the first backplane.
  5. 根据权利要求2所述的MEMS声音传感器,其特征在于,所述质量块仅包括所述第一部分,所述开口作为开设在所述第一背板上的声孔。The MEMS acoustic sensor according to claim 2, wherein the mass includes only the first portion, and the opening serves as a sound hole formed on the first back plate.
  6. 根据权利要求2所述的MEMS声音传感器,其特征在于,所述第一背板包括导电层以及包覆所述导电层的保护层;所述第一部分与所述第一背板的导电层所在的材料层在同一工艺步骤中形成。The MEMS acoustic sensor according to claim 2, wherein the first backplane includes a conductive layer and a protective layer covering the conductive layer; the first portion and the conductive layer of the first backplane are located The material layer is formed in the same process step.
  7. 根据权利要求2所述的MEMS声音传感器,其特征在于,所述第二部分与所述第一 振膜所在的材料层在同一工艺步骤中形成;或者The MEMS acoustic sensor according to claim 2, wherein the second layer and the material layer where the first diaphragm is located are formed in the same process step; or
    所述第二部分包括第一子部分和第二子部分;所述第一子部分与所述第一振膜所在的材料层在同一工艺步骤中形成;所述第二子部分通过对所述基板进行刻蚀得到。The second part includes a first sub-part and a second sub-part; the first sub-part and the material layer where the first diaphragm is located are formed in the same process step; the second sub-part is formed by The substrate is etched.
  8. 根据权利要求2所述的MEMS声音传感器,其特征在于,所述第一振膜包括多个相互独立运动的膜片;每个所述膜片上设置有至少一个质量块;所述膜片上的质量块被设置到对应于所述膜片的频率检测范围。The MEMS acoustic sensor according to claim 2, wherein the first diaphragm includes a plurality of diaphragms that move independently of each other; each of the diaphragms is provided with at least one mass; the diaphragm The mass of is set to the frequency detection range corresponding to the diaphragm.
  9. 根据权利要求8所述的MEMS声音传感器,其特征在于,所述第一振膜上至少包括第一膜片、第二膜片和第三膜片;所述第一膜片的频率检测范围为100Hz~1KHz;所述第二膜片的频率检测范围为1KHz~10KHz;所述第三膜片的频率检测范围为10KHz~20KHz。The MEMS acoustic sensor according to claim 8, wherein the first diaphragm includes at least a first diaphragm, a second diaphragm, and a third diaphragm; the frequency detection range of the first diaphragm is 100 Hz to 1 KHz; the frequency detection range of the second diaphragm is 1 KHz to 10 KHz; the frequency detection range of the third diaphragm is 10 KHz to 20 KHz.
  10. 根据权利要求1所述的MEMS声音传感器,其特征在于,所述第一连接柱的第二端至少部分的材料嵌入所述第一振膜且与所述第一振膜电性连接,以将所述第一振膜悬挂于所述第一背板上。The MEMS acoustic sensor according to claim 1, wherein at least part of the material of the second end of the first connecting post is embedded in the first diaphragm and electrically connected to the first diaphragm to connect the The first diaphragm is suspended on the first backplane.
  11. 根据权利要求1~10任一所述的MEMS声音传感器,其特征在于,所述第二声音传感单元包括:The MEMS sound sensor according to any one of claims 1 to 10, wherein the second sound sensing unit includes:
    第二背板,通过所述第一绝缘层设置在所述基板上;所述第二背板上开设有声孔;The second backplane is provided on the substrate through the first insulating layer; the second backplane is provided with sound holes;
    第二振膜,与所述第二背板相对设置且与所述第二背板之间存在间隙;所述第二振膜和所述第二背板构成电容结构;所述基板上开设有第二背洞以裸露所述第二振膜;以及A second diaphragm, which is opposite to the second backplate and has a gap with the second backplate; the second diaphragm and the second backplate constitute a capacitor structure; and the substrate is provided with The second back hole to expose the second diaphragm; and
    第二连接柱,包括相对设置的第一端和第二端;所述第二连接柱的第一端与所述第二背板固定连接;所述第二连接柱的第二端至少部分的材料嵌入所述第二振膜且与所述第二振膜电性连接,以将所述第二振膜悬挂于所述第二背板上。A second connecting post, including a first end and a second end that are oppositely arranged; the first end of the second connecting post is fixedly connected to the second backplane; the second end of the second connecting post is at least partially The material is embedded in the second diaphragm and electrically connected to the second diaphragm to suspend the second diaphragm on the second backplane.
  12. 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第一背板和所述第二背板在同一工艺制程中形成;所述第一振膜和所述第二振膜在同一工艺制程中形成;所述第一连接柱和所述第二连接柱在同一工艺制程中形成。The MEMS acoustic sensor according to claim 11, wherein the first backplate and the second backplate are formed in the same process; the first diaphragm and the second diaphragm are in the same It is formed in a process; the first connecting pillar and the second connecting pillar are formed in the same process.
  13. 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第一振膜与所述基板完成分离;所述第二振膜与所述基板完全分离。The MEMS acoustic sensor according to claim 11, wherein the first diaphragm is completely separated from the substrate; the second diaphragm is completely separated from the substrate.
  14. 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第二背板上朝向所述第二振膜的一面形成有多个隔离件;所述隔离件沿所述第二背板向所述第二振膜延伸且不与所述第二振膜接触。The MEMS acoustic sensor according to claim 11, wherein a plurality of spacers are formed on a side of the second backplane facing the second diaphragm; the spacers are oriented along the second backplane The second diaphragm extends without contacting the second diaphragm.
  15. 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第一背板和所述第二背板均包括依次层叠于所述振膜上方的第一保护层、图形化的第一导电层和第二保护 层;第二保护层设置在所述第一保护层上且覆盖所述第一导电层;所述开口以及所述声孔贯穿所述第一保护层和所述第二保护层;The MEMS acoustic sensor according to claim 11, wherein the first backplane and the second backplane each include a first protective layer and a patterned first conductive layer that are sequentially stacked on the diaphragm Layer and a second protective layer; the second protective layer is disposed on the first protective layer and covers the first conductive layer; the opening and the acoustic hole penetrate the first protective layer and the second protection Floor;
    所述第一导电层包括彼此分开的背板电极和振膜引出电极;所述第一连接柱和所述第二连接柱均包括相互间隔设置的第二导电层和第二绝缘层;所述第二导电层的第一端与对应的振膜引出电极一体形成;所述第二导电层的第二端嵌入对应的振膜内或者嵌入并贯穿对应的振膜。The first conductive layer includes a back plate electrode and a diaphragm lead-out electrode that are separated from each other; both the first connection post and the second connection post include a second conductive layer and a second insulating layer that are spaced apart from each other; The first end of the second conductive layer is formed integrally with the corresponding diaphragm lead-out electrode; the second end of the second conductive layer is embedded in or embedded in and penetrates the corresponding diaphragm.
  16. 根据权利要求15所述的MEMS声音传感器,其特征在于,所述第二导电层包括第一类型导电层和第二类型导电层中的至少一种导电层;所述第一类型导电层的第二端嵌入至所述振膜内;所述第二类型导电层的第二端嵌入并贯穿对应的振膜。The MEMS acoustic sensor according to claim 15, wherein the second conductive layer includes at least one conductive layer of a first type conductive layer and a second type conductive layer; Two ends are embedded in the diaphragm; the second end of the second type conductive layer is embedded in and penetrates the corresponding diaphragm.
  17. 根据权利要求16所述的MEMS声音传感器,其特征在于,所述第一振膜和所述第二振膜中的至少有一个在靠近所述基板的一面形成有凸起;所述第二类型导电层的第二端延伸至对应的凸起内。The MEMS acoustic sensor according to claim 16, wherein at least one of the first diaphragm and the second diaphragm has a protrusion formed on a surface close to the substrate; the second type The second end of the conductive layer extends into the corresponding protrusion.
  18. 根据权利要求16所述的MEMS声音传感器,其特征在于,所述第一连接柱和所述第二连接柱中的至少一个还包括承载部;所述承载部至少与部分所述第二类型导电层的第二端连接。The MEMS sound sensor according to claim 16, wherein at least one of the first connection post and the second connection post further includes a bearing portion; the bearing portion is at least partially conductive with the second type The second end of the layer is connected.
  19. 根据权利要求15~18任一所述的MEMS声音传感器,其特征在于,所述第二绝缘层的第一端与所述第一保护层连接;所述第二绝缘层的第二端嵌入对应的振膜内。The MEMS acoustic sensor according to any one of claims 15 to 18, wherein the first end of the second insulating layer is connected to the first protective layer; the second end of the second insulating layer is embedded in correspondence Inside the diaphragm.
  20. 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第二振膜上设置有应力释放单元;所述应力释放单元设置于所述第二振膜的中心至边缘的距离的二分之一以内的区域;所述应力释放单元用于释放所述第二振膜上产生的应力、并进行声压或者气压的释放。The MEMS acoustic sensor according to claim 11, wherein a stress relief unit is provided on the second diaphragm; the stress relief unit is disposed at a half of the distance from the center to the edge of the second diaphragm An area within one of the; the stress relief unit is used to release the stress generated on the second diaphragm, and release the sound pressure or air pressure.
  21. 根据权利要求20所述的MEMS声音传感器,其特征在于,所述应力释放单元包括弹性结构;所述弹性结构为由狭缝形成的弹性结构或者具有褶皱的弹性结构;The MEMS sound sensor according to claim 20, wherein the stress relief unit includes an elastic structure; the elastic structure is an elastic structure formed by a slit or an elastic structure with wrinkles;
    当所述弹性结构为由狭缝形成的弹性结构时,当外界声压或者气压施加到所述第二振膜上时,所述弹性结构处于打开状态;当没有外界声压或者气压施加到所述第二振膜上时,所述弹性结构处于闭合状态;When the elastic structure is an elastic structure formed by a slit, when an external sound pressure or air pressure is applied to the second diaphragm, the elastic structure is in an open state; when no external sound pressure or air pressure is applied to the When the second diaphragm is on, the elastic structure is in a closed state;
    当所述弹性结构为具有褶皱的弹性结构时,所述弹性结构沿所述第二振膜的中心至第二振膜的边缘的方向延伸且包围所述第二连接柱。When the elastic structure is an elastic structure with wrinkles, the elastic structure extends in a direction from the center of the second diaphragm to the edge of the second diaphragm and surrounds the second connecting post.
  22. 根据权利要求21所述的MEMS声音传感器,其特征在于,所述第二连接柱为多个;多个所述第二连接柱关于所述第二振膜的中心对称分布;所述由狭缝形成的弹性结构包括 相互连接且具有相同转轴的第一开合结构和第二开合结构;所述第一开合结构的面积大于所述第二开合结构的面积,所述转轴为非对称式扭转轴;或者所述第一开合结构的面积等于所述第二开合结构的面积,所述转轴为对称式扭转轴。The MEMS acoustic sensor according to claim 21, wherein there are a plurality of second connection posts; a plurality of the second connection posts are symmetrically distributed about the center of the second diaphragm; the slits The formed elastic structure includes a first opening and closing structure and a second opening and closing structure that are connected to each other and have the same rotation axis; the area of the first opening and closing structure is larger than the area of the second opening and closing structure, and the rotation axis is asymmetric A torsion axis; or the area of the first opening and closing structure is equal to the area of the second opening and closing structure, and the rotation axis is a symmetrical torsion axis.
  23. 一种MEMS麦克风,包括印刷电路板、设置于所述印刷电路板上的MEMS声音传感器和设置于所述印刷电路板上的集成电路;其特征在于,所述MEMS麦克风采用如权利要求1~22任一所述的MEMS声音传感器。A MEMS microphone, including a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; characterized in that the MEMS microphone adopts claims 1-22 Any of the described MEMS sound sensors.
  24. 根据权利要求23所述的MEMS麦克风,其特征在于,所述MEMS声音传感器中的第一声音传感单元和所述第二声音传感单元均与所述集成电路连接。The MEMS microphone according to claim 23, wherein the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor are both connected to the integrated circuit.
  25. 根据权利要求23所述的MEMS麦克风,其特征在于,所述MEMS声音传感器和所述集成电路采用倒装工艺集成在所述印刷电路板上。The MEMS microphone according to claim 23, wherein the MEMS sound sensor and the integrated circuit are integrated on the printed circuit board using a flip-chip process.
  26. 根据权利要求23所述的MEMS麦克风,其特征在于,还包括封装壳体;所述封装壳体与所述印制电路板相互配合形成用于容纳所述MEMS声音传感器和所述集成电路的容纳空间;所述封装壳体和所述印制电路板中至少有一个在靠近所述MEMS声音传感器的区域开设有供气流穿过的穿孔。The MEMS microphone according to claim 23, further comprising a package housing; the package housing and the printed circuit board cooperate with each other to form a housing for accommodating the MEMS sound sensor and the integrated circuit Space; at least one of the package housing and the printed circuit board is provided with a perforation for air flow in an area close to the MEMS sound sensor.
  27. 一种电子设备,包括设备本体以及设置在所述设备本体上的MEMS麦克风;其特征在于,所述MEMS麦克风采用如权利要求23~26任一所述的MEMS麦克风。An electronic device includes a device body and a MEMS microphone provided on the device body; characterized in that the MEMS microphone adopts the MEMS microphone according to any one of claims 23 to 26.
PCT/CN2018/125301 2018-12-29 2018-12-29 Mems sound sensor, mems microphone and electronic device WO2020133334A1 (en)

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