WO2020114247A1 - Control circuit for contactor - Google Patents

Control circuit for contactor Download PDF

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Publication number
WO2020114247A1
WO2020114247A1 PCT/CN2019/119576 CN2019119576W WO2020114247A1 WO 2020114247 A1 WO2020114247 A1 WO 2020114247A1 CN 2019119576 W CN2019119576 W CN 2019119576W WO 2020114247 A1 WO2020114247 A1 WO 2020114247A1
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WIPO (PCT)
Prior art keywords
switch
terminal
voltage
output
resistor
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PCT/CN2019/119576
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French (fr)
Chinese (zh)
Inventor
苏俊熙
符威
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广州金升阳科技有限公司
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Publication of WO2020114247A1 publication Critical patent/WO2020114247A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/22Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for supplying energising current for relay coil
    • H01H47/32Energising current supplied by semiconductor device
    • H01H47/325Energising current supplied by semiconductor device by switching regulator
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/02Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay

Definitions

  • the invention relates to the field of AC contactors, in particular to a contactor control circuit with power factor correction function.
  • the traditional contactor operating system is composed of coil, static iron core, armature and reaction spring.
  • the contactor coil When the contactor coil is energized, there is suction between the static iron core and the armature. When the suction force is greater than the spring reaction force, the armature is attracted to the static iron core until it contacts the static iron core. At this time, the main contact is closed. This process is called suction. ⁇ process.
  • the coil is continuously energized, the armature and the static iron core are kept in contact, and the main contact is kept closed, which is called the holding process.
  • the suction force of the static iron core on the armature decreases.
  • the suction force is less than the spring reaction force
  • the armature returns to the open position and the main contacts are separated. This process is called the release process. From an electrical point of view, the contactor coil can be equivalent to an inductance with a certain internal resistance.
  • the contactor is used to frequently connect and disconnect AC and DC circuits, and can control low-voltage electrical appliances from a long distance.
  • the main control object is the electric motor, which can also be used to control electric loads such as electric heaters, welding machines and lighting lamps.
  • the use of contactors in the country is huge.
  • the active power consumed by each unit is about 60W on average, and the power factor is only about 0.3. Reducing the energy consumption of contactors makes a significant contribution to energy saving and emission reduction.
  • the existing contactor power saver adopts AC to DC, high current pull-in, and small current hold mode, which greatly reduces the electromagnetic coil iron loss, copper loss and short-circuit ring loss, which can reduce active power consumption by more than 90% .
  • the chip controls the conduction duty cycle of the MOS tube to realize the control of large current pull-in and small current hold-in.
  • these technologies have certain defects, which only solve the problem of active power consumption, but they are powerless to improve the power factor. Some power-saving technologies will also reduce the power factor.
  • the electromagnetic coil is powered by a pulse to make the electromagnetic coil work with a constant small current; working in this way will not only generate a lot of harmonics, but the effective value of the input current does not follow the input voltage , Resulting in a very low power factor, the actual PF value is less than 0.3 when making prototypes according to this technology.
  • the patented technologies with application numbers 201210196762.4 and 201010040019.9 excite the electromagnetic coil near the zero-crossing of the input AC voltage, so that the input current and the output voltage are in a state similar to the opposite phase.
  • the prototype is made according to this technology, and the power factor is less than 0.1.
  • the main power device of the contactor power saver includes a rectifier bridge, a bus capacitor, a MOS tube, a freewheeling diode, and a current sampling resistor.
  • the above devices are not all necessary, and the power control device can be further reduced by improving the control method, while the original performance is not changed or improved. Further increase the market competitiveness of power savers.
  • the traditional contactor does not have a control circuit, the coil current will follow the input voltage, so the input voltage range of the traditional contactor is very narrow.
  • the typical input range is 80%*Um ⁇ 110%Um.
  • manufacturers have put forward new requirements for contactor power savers, and proposed a wide voltage AC and DC universal contactor. For example, the requirements of four wide-voltage AC/DC universal contactors such as 24V to 48V, 48V to 120V, 100V to 250V, and 250V to 500V are proposed.
  • the technical problem solved by the present invention is to provide a contactor control circuit in view of the above-mentioned defects and new market requirements in the prior art.
  • a contactor control circuit including a voltage detection circuit and a duty cycle control circuit; the voltage detection circuit first reduces the bus voltage to a suitable range through a voltage-dividing resistor, the voltage-dividing ratio is recorded as K V , and then passes through a low-pass filter The AC component is filtered, and the remaining DC component is used as the output of the voltage detection circuit.
  • the output voltage is recorded as V S ; the duty cycle control circuit detects the output voltage V S , and the output duty ratio D, V S ⁇ D is recorded as K D , K D is a constant set in the duty control circuit.
  • the voltage detection circuit includes: a resistor R1, a resistor R2 and a capacitor C1.
  • the resistor R1 and the resistor R2 are connected in series to be connected in parallel with both ends of the rectified bus voltage.
  • One end of the capacitor C1 and the resistor R1 are The connection point of the resistor R2 is connected, and serves as the output terminal of the voltage detection circuit, outputs the output voltage V S , and the other end of the capacitor C1 is grounded.
  • the duty cycle control circuit includes: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a switch K1, a switch K2, a switch K3, a capacitor CD 1 , a capacitor CD 2 , and an inverter U2 , Comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control the switch K1 and switch K2 in the pull-in phase Disconnected, in the holding phase, the control switch K2 is turned on and K1 is disconnected; the positive input terminal of the operational amplifier U1 is used to input the output voltage V S , the negative input terminal of the operational amplifier U1 and one end of the resistor R D1 and the MOS tube The drain of Q2 is connected, and the output of the operational amplifier U1 is connected to the gate of the MOS transistor Q2; the other end of the resistor R D1 is grounded; the input of the constant current source M1 is used to
  • the duty ratio control circuit includes: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a resistor R D2 , a switch K1, a switch K2, a switch K3, a capacitor C D1 , and an inverter U2 , Comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control switch K1 and switch K2 in the pull-in phase Disconnect, in the holding phase, control switch K2 is turned on and K1 is disconnected; the positive input terminal of op amp U1 is used to input the output voltage V S , and the negative input terminal of op amp U1 is connected to the first and second switches of switch K1 and switch K2, respectively.
  • a switch terminal is connected to the drain of the MOS transistor Q2, the output terminal of the operational amplifier U1 is connected to the gate of the MOS transistor Q2; the second switch terminal of the switch K1 is grounded through the resistor R D1 , and the second switch terminal of the switch K2 is connected through the resistor R D2 is grounded, the control end of switch K1 is connected to the first output end of the pull-in holding switching circuit, the control end of switch K2 is connected to the second output end of the pull-in holding switching circuit; the input end of the constant current source M1 is used to Input power supply voltage V DD , the output end of the constant current source M1 is connected to the drain of the MOS transistor Q2; the input end of the constant current source M2 is used to input the power supply voltage V DD , the output end of the constant current source M2 and the positive of the comparator U3
  • One end of an input terminal, a first switch terminal of the switch K3, and the capacitor C D1 is connected to the other end connected to the output capacitor C D1, the switch
  • the duty cycle does not follow the bus voltage fluctuation, and the bus capacitance can be removed.
  • the input current will follow the input voltage and the PF value will be high.
  • the coil current is indirectly controlled by sampling the input voltage, and the current sampling resistor can be removed.
  • the average value of the coil current is constant under a wide input voltage, and the input AC and DC are universal.
  • Figure 1 is the main power circuit and equivalent circuit of the contactor power saver
  • Figure 3 key node waveforms of the first embodiment
  • the main power circuit of the existing contactor power saver is shown in the left diagram in FIG. 1 and is mainly composed of a contactor coil L1, a diode D1 and a MOS tube Q1.
  • the peak value of the bus voltage is U M
  • the duty cycle of the drive signal is D. If the duty cycle is constant, if only the current parameter of the contactor coil L1 is concerned, then the left diagram in Figure 1 can be equivalent to the right diagram, where the bus voltage peak value in the right diagram is U M *D.
  • the rectified voltage is a bun wave.
  • the components above 100 Hz are already very small, so the formula of the bun wave can be approximated as:
  • U M is the peak value of the input voltage
  • ⁇ 0 is the angular frequency corresponding to the 50 Hz power frequency.
  • the internal resistance of the contactor coil L1 be R COIL and the coil inductance L COIL .
  • the DC and AC components of the contactor coil L1 can be obtained.
  • the coil impedance is R COIL ; for 100 Hz, the coil impedance is:
  • the voltage detection circuit of the invention is a voltage dividing filter circuit, and the input of the voltage detection circuit is connected to the rectified bus voltage.
  • the voltage detection circuit first reduces the bus voltage to a suitable range through a voltage divider resistor, the voltage division ratio is recorded as K V , and then the AC component is filtered through a low-pass filter, and the remaining DC component is used as the output of the voltage detection circuit.
  • the voltage is recorded as V S.
  • the formula of the steamed bun has been analyzed above, so it is easy to obtain.
  • the output voltage of the voltage detection circuit is:
  • V S_AC 0.6365 ⁇ K V ⁇ U M (4)
  • V S_DC K V ⁇ U DC (5)
  • the duty ratio control circuit of the present invention outputs the duty ratio D by detecting the output voltage V S of the voltage detection circuit.
  • V S The relationship between V S and D is:
  • V S ⁇ D K D (6)
  • K D is a constant determined internally in the duty cycle control circuit, it can make the current of the contactor coil L1 unchanged within a wide input range.
  • formula (4) and formula (6) into formula (1) and formula (2), the AC component and DC component of the coil when the input is AC can be obtained.
  • equation (5) and equation (6) into equation (3), the coil current of the coil when the input is DC can be obtained.
  • the coil current is independent of the input voltage, which means that the coil current is constant in a wide input voltage range.
  • the average current of the coil is the same for AC input and DC input.
  • FIG. 2 is a schematic diagram of a contactor control circuit according to the first embodiment of the present invention, including a voltage detection circuit and a duty control circuit.
  • the voltage detection circuit includes a resistor R1, a resistor R2, and a capacitor C1.
  • the resistor R1 and the resistor R2 are connected in series and connected in parallel across the rectified bus voltage.
  • One end of the capacitor C1 is connected to the connection point of the resistor R1 and the resistor R2, and serves as the output end of the voltage detection circuit, and the other end of the capacitor C1 is grounded.
  • the function of the voltage detection circuit is to divide and filter, reduce the bus voltage to an appropriate value and extract its DC component.
  • the duty control circuit of the first embodiment includes an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a switch K1, a switch K2, a switch K3, a capacitor CD 1 , a capacitor CD 2 , an inverter U2, a comparator U3, RS Trigger U4, clock generator, pull-in and holding switching circuit, constant current source M1, constant current source M2.
  • the positive input terminal of the operational amplifier U1 is connected to the output of the voltage detection circuit, the negative input terminal of the operational amplifier U1 is connected to one end of the resistor R D1 and the drain of the MOS transistor Q2, and the output terminal of the operational amplifier U1 is connected to the gate of the MOS transistor Q2 Connected.
  • the other end of the resistor R D1 is grounded.
  • the input terminal of the constant current source M1 is connected to the voltage V DD , and the output terminal of the constant current source M1 is connected to the drain of the MOS transistor Q2.
  • the input terminal of the constant current source M2 is connected to the voltage V DD , the first switch terminal of the switch K1, the switch K2, and the switch K3 is connected to the output terminal of the constant current source M2 and the positive input terminal of the comparator U3, and the second switch of the switch K1
  • the terminal is grounded through the capacitor CD1
  • the second switch terminal of the switch K2 is grounded through the capacitor CD2
  • the second switch terminal of the switch K3 is grounded.
  • the control terminal of the switch K1 is connected to the first output terminal of the pull-in holding switching circuit, and the control terminal of the switch K2 is connected to the second output end of the pull-in holding switching circuit.
  • the control terminal of the switch K3 is connected to the output of the inverter U2.
  • the negative input of the comparator U3 is connected to the voltage V TH
  • the output of the comparator U3 is connected to the R input of the RS flip-flop U4
  • the S input of the RS flip-flop U4 is connected to the clock generator
  • the output of the RS flip-flop U4 The terminal is connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, outputting the GATE signal.
  • V DD It is the power supply voltage, and the voltage value is stable.
  • Voltage V TH For comparing threshold voltage, the voltage value is stable.
  • V CD voltage During the pull-in phase, switch K1 is turned on and K2 is off, and the V CD voltage is the voltage on the capacitor CD1 ; during the hold phase, the switch K2 is turned on and K1 is turned off, and the V CD voltage is the voltage on the capacitor CD2 .
  • the voltage waveform of V CD is a sawtooth wave, and the slope of the sawtooth wave mainly follows the capacitance value of capacitor CD1 , the capacitance value of capacitor CD2 , and the input voltage.
  • GATE signal the signal to control the opening and closing of the main power switch tube Q1 in the contactor.
  • the function of the pull-in and hold-up switching circuit is to control the switch K1 to turn on the switch K2 during the pull-in phase, and to control the switch K2 to turn on and K1 to turn off during the pull-in phase. After the control circuit is powered on, it enters the pull-in phase. After a fixed delay, it enters the hold-in phase and maintains this phase until the next power-off restart. This function is easily realized with semiconductor logic circuits. The other embodiments are the same.
  • the negative input terminal voltage of the operational amplifier U1 is equal to the output voltage V S of the voltage detection circuit.
  • the current of the constant current source M1 is equal to:
  • I D1 V S /R D1
  • the constant current source M1 and the constant current source M2 form a mirror current source, and the ratio of the mirror current is K I , then the output current of the constant current source M2 is:
  • I D2 I D1 /K I.
  • Capacitor C D1 determines the duty cycle in the pull-in phase
  • capacitor C D2 determines the duty cycle in the hold phase
  • the multiple of the capacitance value of capacitor C D1 and capacitor C D2 is the multiple of the pull-in hold current.
  • the switch K1 is turned on during the pull-in phase, and the switch K2 is turned off, and the V CD voltage is the voltage on the capacitor CD1 ; during the holding phase, the switch K1 is turned off and the switch K2 is turned on, and the V CD voltage Is the voltage across capacitor CD2 .
  • the current I D2 is given to the capacitor C D1 or the capacitor C D2 .
  • the capacitor voltage rises linearly.
  • the comparator U3 When the capacitor voltage rises to the V TH value, the comparator U3 outputs a high level. At this time, the RS flip-flop U4 outputs a low level, and at the same time K3 The voltage on the closed capacitor CD1 or capacitor CD2 is reset to zero. Wait until the next cycle clock generator sends out a high-level signal to control RS flip-flop U4 to output a high level.
  • the on-time of duty cycle GATE is:
  • the duty ratios of the pull-in phase and the hold-in phase are set by setting the sizes of the capacitor CD1 and the capacitor CD2 .
  • the circuit schematic diagram of the second embodiment is shown in FIG. 4.
  • the basic principle of the second embodiment is the same as that of the first embodiment. Except that the second embodiment is to control the charging current I D2 through the resistor R D1 and the resistor R D2, and set the duty cycle pull stage sorption stage.
  • the voltage detection circuit of the second embodiment is the same as the first embodiment.
  • the connection relationship of the duty control circuit of the second embodiment is as follows.
  • the duty control circuit of the second embodiment includes an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a resistor R D2 , a switch K1, a switch K2, a switch K3, a capacitor C D1 , an inverter U2, a comparator U3, RS Trigger U4, clock generator, pull-in and holding switching circuit, constant current source M1, constant current source M2.
  • the positive input terminal of the operational amplifier U1 is connected to the output of the voltage detection circuit, the negative input terminal of the operational amplifier U1 is respectively connected to the first switch terminal of the switch K1, the switch K2, and the drain of the MOS transistor Q2, and the output terminal of the operational amplifier U1 is connected to The gate of the MOS transistor Q2 is connected.
  • the second switch end of the switch K1 is grounded through the resistor R D1
  • the second switch end of the switch K2 is grounded through the resistor R D2
  • the control end of the switch K1 is connected to the first output end of the pull-in and hold switching circuit
  • the control end of the switch K2 It is connected to the second output terminal of the pull-in and hold-up switching circuit.
  • the input terminal of the constant current source M1 is connected to the voltage V DD
  • the output terminal of the constant current source M1 is connected to the drain of the MOS transistor Q2.
  • Input M2 and the constant current source is connected to voltage V DD, the output terminal of the constant current source M2 positive input terminal of the comparator, a first switch terminal of the switch K3, U3 is connected to one end of the capacitor C D1 and the other end of the capacitor C D1 Ground, the second switch terminal of switch K3 is grounded, and the control terminal of switch K3 is connected to the output of inverter U2.
  • the negative input terminal of the comparator U3 is connected to the voltage V TH , the output terminal of the comparator U3 is connected to the R input terminal of the RS flip-flop U4, the S input terminal of the RS flip-flop U4 is connected to the clock generator, and the output of the RS flip-flop U4 The terminal is connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, outputting the GATE signal.
  • Voltage V TH For comparing threshold voltage, the voltage value is stable.
  • V CD voltage is the voltage on the capacitor CD1 .
  • the voltage waveform of V CD is a sawtooth wave, and the slope of the sawtooth wave mainly follows the resistance R D1 resistance, resistance R D2 resistance, and input voltage.
  • the key node waveform of the second embodiment is the same as that of the first embodiment, and can also be illustrated by FIG. 3.
  • the V CD voltage is the voltage across the capacitor CD1 .
  • the switch K1 is turned on, the switch K2 is turned off, and the current flows through R D1 ; in the holding phase, the switch K1 is turned off, the switch K2 is turned on, and the current flows through R D2 .
  • the value of the resistor R D1 is larger than that of R D2 , and the current flowing through the resistor R D1 is smaller than that of the resistor R D2 .
  • the current charging capacitor C D1 In the pull-in phase, the current charging capacitor C D1 is small, the voltage of capacitor C D1 rises slowly, and the duty cycle is large; in the holding phase, the charging current of capacitor C D1 is large, and the duty cycle is small.
  • the current charging capacitor C D1 becomes larger, the voltage on the capacitor reaches the voltage value V TH faster, and the duty ratio becomes smaller; otherwise, when the bus voltage becomes lower, the duty ratio becomes Big.
  • the relationship between the bus voltage and the output duty ratio is inversely proportional.
  • the duty ratios of the pull-in stage and the hold stage are set respectively.

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Abstract

Disclosed in the present invention is a control circuit for a contactor, comprising a voltage detection circuit and a duty cycle control circuit. The voltage detection circuit first reduces a bus voltage to an appropriate range by means of a voltage dividing resistor, and then filters out an alternating current component by means of a low-pass filter. The remaining direct current component is used as an output of the voltage detection circuit, and the output voltage is recorded as VS. The duty cycle control circuit outputs a duty cycle D by means of detecting the output voltage VS, VS×D is recorded as KD, and KD is a constant that is set at an inner part of the duty cycle control circuit. In the present invention, setting KD as a constant may enable the contactor coil current to not change in a wide input range, so that when a PF value of a contactor power saver is increased, a bus capacitor and a sampling resistor therein may be removed, and the average value of the contactor coil current does not change within a wide voltage alternating current/direct current input voltage range.

Description

一种接触器控制电路Contactor control circuit 技术领域Technical field
本发明涉及交流接触器领域,具体是涉及一种带功率因数矫正功能的接触器控制电路。The invention relates to the field of AC contactors, in particular to a contactor control circuit with power factor correction function.
背景技术Background technique
传统接触器操作系统由线圈、静铁心、衔铁和反力弹簧组成。当接触器线圈通电后,静铁心和衔铁之间产生吸力,当吸力大于弹簧反作用力时,衔铁被吸向静铁心,直到与静铁心接触为止,这时主触头闭合,这个过程称为吸合过程。线圈持续通电,衔铁与静铁心保持接触,主触头保持闭合状态的过程,称为吸持过程。当线圈中电流减少或中断时,静铁心对衔铁的吸力减小,当吸力小于弹簧反作用力时,衔铁返回打开位置,主触头分开,这个过程称为释放过程。从电气的角度来看,接触器线圈可以等效为一个有一定内阻的电感。The traditional contactor operating system is composed of coil, static iron core, armature and reaction spring. When the contactor coil is energized, there is suction between the static iron core and the armature. When the suction force is greater than the spring reaction force, the armature is attracted to the static iron core until it contacts the static iron core. At this time, the main contact is closed. This process is called suction.合process. The coil is continuously energized, the armature and the static iron core are kept in contact, and the main contact is kept closed, which is called the holding process. When the current in the coil is reduced or interrupted, the suction force of the static iron core on the armature decreases. When the suction force is less than the spring reaction force, the armature returns to the open position and the main contacts are separated. This process is called the release process. From an electrical point of view, the contactor coil can be equivalent to an inductance with a certain internal resistance.
接触器用于频繁地接通和分断交、直流电路,且可以远距离控制低压电器。其主要控制对象是电动机,也可以用于控制电热器、电焊机和照明灯等电力负载。目前全国接触器的使用量巨大,中大容量的接触器在吸持状态时,每台消耗的有功功率平均约为60W,功率因数只有0.3左右。降低接触器的能耗对节能减排有重大贡献。The contactor is used to frequently connect and disconnect AC and DC circuits, and can control low-voltage electrical appliances from a long distance. The main control object is the electric motor, which can also be used to control electric loads such as electric heaters, welding machines and lighting lamps. At present, the use of contactors in the country is huge. When the medium and large-capacity contactors are in the holding state, the active power consumed by each unit is about 60W on average, and the power factor is only about 0.3. Reducing the energy consumption of contactors makes a significant contribution to energy saving and emission reduction.
目前已有的接触器节电器采用交流转直流,大电流吸合,小电流保持的方式,大大降低了电磁线圈铁损、铜损和短路环的损耗,可以减小90%以上的有功功耗。通过芯片控制MOS管的导通占空比来实现大电流吸合,小电流吸持的控制。但这些技术还有一定的缺陷,只解决了有功功耗的问题,对于功率因数的提高却无能为力,某些节电技术还会使得功率因数降低。如申请号为200510029373.2的专利中,采用脉冲形式给电磁线圈供电,使电磁线圈以恒定的小电流工作;采用该方式工作,不仅会产生大量的谐波,而且输入电流的有效值不跟随输入电压,导致功率因素很低,按照该技术制作样机,实际PF值小于0.3。申请号为201210196762.4和201010040019.9的专利的技术,在输入交流电压过零附近给电磁线圈励磁,使得输入电流与输出电压处于一种类似反相的状态,按照该技术制作样机,功率因数小于0.1。At present, the existing contactor power saver adopts AC to DC, high current pull-in, and small current hold mode, which greatly reduces the electromagnetic coil iron loss, copper loss and short-circuit ring loss, which can reduce active power consumption by more than 90% . The chip controls the conduction duty cycle of the MOS tube to realize the control of large current pull-in and small current hold-in. However, these technologies have certain defects, which only solve the problem of active power consumption, but they are powerless to improve the power factor. Some power-saving technologies will also reduce the power factor. For example, in the patent with the application number 200510029373.2, the electromagnetic coil is powered by a pulse to make the electromagnetic coil work with a constant small current; working in this way will not only generate a lot of harmonics, but the effective value of the input current does not follow the input voltage , Resulting in a very low power factor, the actual PF value is less than 0.3 when making prototypes according to this technology. The patented technologies with application numbers 201210196762.4 and 201010040019.9 excite the electromagnetic coil near the zero-crossing of the input AC voltage, so that the input current and the output voltage are in a state similar to the opposite phase. The prototype is made according to this technology, and the power factor is less than 0.1.
为了使带节电器的接触器得到推广,厂商都是希望它跟传统接触器的使用方式与外观改变不大。那么节电器就必须放在接触器壳架里面,这对节电器的体积方面的要求是很高的。根据上述已公开的专利可知,接触器节电器的主功率器件包括整流桥、母线电容、MOS管、续流二极管、电流采样电阻。以上的器件并不都是必须的,可以进一步通过改进控制方式来减少功率器件,同时使得原有性能不变或提高。进一步增加节电器的市场竞争力。In order to promote the use of contactors with power savers, manufacturers are hoping that the use and appearance of traditional contactors will not change much. Then the power saver must be placed in the contactor shell, which has high requirements on the volume of the power saver. According to the above-mentioned published patents, the main power device of the contactor power saver includes a rectifier bridge, a bus capacitor, a MOS tube, a freewheeling diode, and a current sampling resistor. The above devices are not all necessary, and the power control device can be further reduced by improving the control method, while the original performance is not changed or improved. Further increase the market competitiveness of power savers.
由于传统接触器没有控制电路,线圈电流会跟随输入电压变化,所以传统接触器的输入电压范围是很窄的,通常的输入范围为80%*Um~110%Um。而现在厂商对接触器节电器提出过了新的要求,提出了宽压交直流通用的接触器。如提出了24V~48V,48V~120V,100V~250V,250V~500V这四种宽压交直流通用的接触器的需求。Since the traditional contactor does not have a control circuit, the coil current will follow the input voltage, so the input voltage range of the traditional contactor is very narrow. The typical input range is 80%*Um~110%Um. And now manufacturers have put forward new requirements for contactor power savers, and proposed a wide voltage AC and DC universal contactor. For example, the requirements of four wide-voltage AC/DC universal contactors such as 24V to 48V, 48V to 120V, 100V to 250V, and 250V to 500V are proposed.
发明内容Summary of the invention
本发明所解决的技术问题是,针对现有技术所存在的上述的缺陷与市场新的要求,提供一种接触器控制电路,通过改进控制方法,在提高接触器节电器的PF值同时,可去掉接触器节电器中的母线电容与采样电阻,并且在宽压交直流输入电压范围内,接触器线圈电流平均值恒定不变。The technical problem solved by the present invention is to provide a contactor control circuit in view of the above-mentioned defects and new market requirements in the prior art. By improving the control method, while increasing the PF value of the contactor power saver, Remove the bus capacitance and sampling resistance in the contactor power saver, and the average value of the contactor coil current is constant within a wide voltage AC and DC input voltage range.
为解决上述技术问题,本发明提供的技术方案如下:To solve the above technical problems, the technical solutions provided by the present invention are as follows:
一种接触器控制电路,包括电压检测电路和占空比控制电路;电压检测电路先通过分压电阻把母线电压降低到合适的范围,分压比记为K V,然后通过低通滤波器把交流分量滤除,剩下的直流分量作为电压检测电路的输出,输出电压记为V S;占空比控制电路通过检测输出电压V S,输出占空比D,V S×D记为K D,K D为占空比控制电路内部设定的常数。 A contactor control circuit, including a voltage detection circuit and a duty cycle control circuit; the voltage detection circuit first reduces the bus voltage to a suitable range through a voltage-dividing resistor, the voltage-dividing ratio is recorded as K V , and then passes through a low-pass filter The AC component is filtered, and the remaining DC component is used as the output of the voltage detection circuit. The output voltage is recorded as V S ; the duty cycle control circuit detects the output voltage V S , and the output duty ratio D, V S ×D is recorded as K D , K D is a constant set in the duty control circuit.
作为电压检测电路的一种具体的实施方式,包括:电阻R1、电阻R2和电容C1,电阻R1和电阻R2串联后用于与整流后的母线电压两端并联,电容C1的一端与电阻R1与电阻R2的连接点相连,并作为电压检测电路的输出端,输出所述的输出电压V S,电容C1的另一端接地。 As a specific embodiment of the voltage detection circuit, it includes: a resistor R1, a resistor R2 and a capacitor C1. The resistor R1 and the resistor R2 are connected in series to be connected in parallel with both ends of the rectified bus voltage. One end of the capacitor C1 and the resistor R1 are The connection point of the resistor R2 is connected, and serves as the output terminal of the voltage detection circuit, outputs the output voltage V S , and the other end of the capacitor C1 is grounded.
作为占空比控制电路的第一种具体的实施方式,包括:运放U1、MOS管Q2、电阻R D1、开关K1、开关K2、开关K3、电容C D1、电容C D2、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1和恒流源M2; 吸合吸持切换电路用于在吸合阶段控制开关K1导通开关K2断开,在吸持阶段控制开关K2导通K1断开;运放U1的正输入端用于输入所述的输出电压V S,运放U1的负输入端与电阻R D1的一端和MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连;电阻R D1的另一端接地;恒流源M1的输入端用于输入供电电压V DD,恒流源M1的输出端与MOS管Q2的漏极相连;恒流源M2的输入端用于输入供电电压V DD,开关K1、开关K2和开关K3的第一开关端与恒流源M2的输出端和比较器U3的正输入端相连,开关K1的第二开关端通过电容C D1接地,开关K2的第二开关端通过电容C D2接地,开关K3的第二开关端接地;开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连;开关K3的控制端与反相器U2的输出相连;比较器U3的负输入端输入比较阈值电压V TH,比较器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出控制接触器中主功率开关管开通与关断的信号。 As a first specific embodiment of the duty cycle control circuit, it includes: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a switch K1, a switch K2, a switch K3, a capacitor CD 1 , a capacitor CD 2 , and an inverter U2 , Comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control the switch K1 and switch K2 in the pull-in phase Disconnected, in the holding phase, the control switch K2 is turned on and K1 is disconnected; the positive input terminal of the operational amplifier U1 is used to input the output voltage V S , the negative input terminal of the operational amplifier U1 and one end of the resistor R D1 and the MOS tube The drain of Q2 is connected, and the output of the operational amplifier U1 is connected to the gate of the MOS transistor Q2; the other end of the resistor R D1 is grounded; the input of the constant current source M1 is used to input the supply voltage V DD , the output of the constant current source M1 The terminal is connected to the drain of the MOS transistor Q2; the input terminal of the constant current source M2 is used to input the supply voltage V DD , the first switch terminal of the switch K1, the switch K2, and the switch K3 is connected to the output terminal of the constant current source M2 and the comparator U3 Is connected to the positive input terminal, the second switch terminal of switch K1 is grounded through capacitor CD1 , the second switch terminal of switch K2 is grounded through capacitor CD2 , and the second switch terminal of switch K3 is grounded; the control terminal of switch K1 is The first output terminal of the holding switch circuit is connected, the control terminal of the switch K2 is connected to the second output terminal of the pull-in switch circuit; the control terminal of the switch K3 is connected to the output of the inverter U2; the negative input terminal of the comparator U3 Input the comparison threshold voltage V TH , the output of the comparator U3 is connected to the R input of the RS flip-flop U4, the S input of the RS flip-flop U4 is connected to the clock generator, and the output of the RS flip-flop U4 is connected to the inverter U2 At the same time, it is also the output terminal of the duty ratio control circuit, and outputs the signal for controlling the opening and closing of the main power switch tube in the contactor.
作为占空比控制电路的第二种具体的实施方式,包括:运放U1、MOS管Q2、电阻R D1、电阻R D2、开关K1、开关K2、开关K3、电容C D1、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1和恒流源M2;吸合吸持切换电路用于在吸合阶段控制开关K1导通开关K2断开,在吸持阶段控制开关K2导通K1断开;运放U1的正输入端用于输入所述的输出电压V S,运放U1的负输入端分别与开关K1和开关K2的第一开关端以及MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连;开关K1的第二开关端通过电阻R D1接地,开关K2的第二开关端通过电阻R D2接地,开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连;恒流源M1的输入端用于输入供电电压V DD,恒流源M1的输出端与MOS管Q2的漏极相连;恒流源M2的输入端用于输入供电电压V DD,恒流源M2的输出端与比较器U3的正输入端、开关K3的第一开关端和电容C D1的一端相连,电容C D1的另一端接地,开关K3的第二开关端接地,开关K3的控制端与反相器U2的输出相连;比较器U3的负输入端输入比较阈值电压V TH,比较器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相 连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出控制接触器中主功率开关管开通与关断的信号。 As a second specific embodiment of the duty ratio control circuit, it includes: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a resistor R D2 , a switch K1, a switch K2, a switch K3, a capacitor C D1 , and an inverter U2 , Comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control switch K1 and switch K2 in the pull-in phase Disconnect, in the holding phase, control switch K2 is turned on and K1 is disconnected; the positive input terminal of op amp U1 is used to input the output voltage V S , and the negative input terminal of op amp U1 is connected to the first and second switches of switch K1 and switch K2, respectively. A switch terminal is connected to the drain of the MOS transistor Q2, the output terminal of the operational amplifier U1 is connected to the gate of the MOS transistor Q2; the second switch terminal of the switch K1 is grounded through the resistor R D1 , and the second switch terminal of the switch K2 is connected through the resistor R D2 is grounded, the control end of switch K1 is connected to the first output end of the pull-in holding switching circuit, the control end of switch K2 is connected to the second output end of the pull-in holding switching circuit; the input end of the constant current source M1 is used to Input power supply voltage V DD , the output end of the constant current source M1 is connected to the drain of the MOS transistor Q2; the input end of the constant current source M2 is used to input the power supply voltage V DD , the output end of the constant current source M2 and the positive of the comparator U3 One end of an input terminal, a first switch terminal of the switch K3, and the capacitor C D1 is connected to the other end connected to the output capacitor C D1, the switch of the second switch terminal is grounded K3, K3 switching control terminal of the inverter U2; Comparative The negative input terminal of the comparator U3 inputs the comparison threshold voltage V TH , the output terminal of the comparator U3 is connected to the R input terminal of the RS flip-flop U4, the S input terminal of the RS flip-flop U4 is connected to the clock generator, and the output of the RS flip-flop U4 The terminal is connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, and outputs a signal for controlling the opening and closing of the main power switch tube in the contactor.
通过以上对本方案基本原理的叙述,采用本发明的方案,可以得到以下的有益效果:Through the above description of the basic principles of this solution, the solution of the present invention can obtain the following beneficial effects:
1、占空比不跟随母线电压波动变化,可去除母线电容。1. The duty cycle does not follow the bus voltage fluctuation, and the bus capacitance can be removed.
2、输入电流会跟随输入电压变化,PF值高。2. The input current will follow the input voltage and the PF value will be high.
3、通过采样输入电压间接控制线圈电流恒定不变,可去除电流采样电阻。3. The coil current is indirectly controlled by sampling the input voltage, and the current sampling resistor can be removed.
4、宽输入电压下线圈电流平均值恒定,并且输入交直流通用。4. The average value of the coil current is constant under a wide input voltage, and the input AC and DC are universal.
附图说明BRIEF DESCRIPTION
图1为接触器节电器主功率电路与等效电路;Figure 1 is the main power circuit and equivalent circuit of the contactor power saver;
图2为第一实施例电路原理图;2 is a circuit schematic diagram of the first embodiment;
图3第一实施例关键节点波形;Figure 3 key node waveforms of the first embodiment;
图4为第二实施例电路原理图。4 is a circuit schematic diagram of the second embodiment.
具体实施方式detailed description
本申请的发明构思产生思路如下:The ideas of the invention of this application are as follows:
现有的接触器节电器的主功率电路如图1中的左图所示,主要由接触器线圈L1、二极管D1和MOS管Q1组成。母线电压的峰值为U M,驱动信号的占空比为D。假如占空比恒定不变,假如只关注接触器线圈L1的电流参数,那么图1中的左图就可以等效为右图,其中右图的母线电压峰值为U M*D。 The main power circuit of the existing contactor power saver is shown in the left diagram in FIG. 1 and is mainly composed of a contactor coil L1, a diode D1 and a MOS tube Q1. The peak value of the bus voltage is U M , and the duty cycle of the drive signal is D. If the duty cycle is constant, if only the current parameter of the contactor coil L1 is concerned, then the left diagram in Figure 1 can be equivalent to the right diagram, where the bus voltage peak value in the right diagram is U M *D.
假如去掉母线电容,整流后的电压为馒头波。馒头波经过傅里叶分解,100Hz以上的分量已经很小,因此馒头波的公式可近似为:If the bus capacitance is removed, the rectified voltage is a bun wave. After the Fourier decomposition of the bun wave, the components above 100 Hz are already very small, so the formula of the bun wave can be approximated as:
U IN(t)=U M·|sinω 0t|≈U M·(0.6365+0.424·cos2ω 0t) U IN (t) = U M ·| sinω 0 t|≈ U M · (0.6365+0.424·cos2ω 0 t)
其中,U M为输入电压的峰值,ω 0为对应50Hz工频的角频率。 Among them, U M is the peak value of the input voltage, ω 0 is the angular frequency corresponding to the 50 Hz power frequency.
设接触器线圈L1的内阻为R COIL,线圈电感为L COIL。用这个母线电压U IN(t)给接触器线圈L1励磁,那么就可以得到接触器线圈L1的直流分量与交流分量。 Let the internal resistance of the contactor coil L1 be R COIL and the coil inductance L COIL . Using this bus voltage U IN (t) to excite the contactor coil L1, then the DC and AC components of the contactor coil L1 can be obtained.
对于0HZ(直流分量),线圈的阻抗为R COIL;对于100Hz,线圈的阻抗为: For 0HZ (DC component), the coil impedance is R COIL ; for 100 Hz, the coil impedance is:
Figure PCTCN2019119576-appb-000001
Figure PCTCN2019119576-appb-000001
线圈直流分量:Coil DC component:
Figure PCTCN2019119576-appb-000002
Figure PCTCN2019119576-appb-000002
线圈交流分量:Coil AC component:
Figure PCTCN2019119576-appb-000003
Figure PCTCN2019119576-appb-000003
同理,也很容易得到,输入为直流电压U DC时,线圈的电流为: In the same way, it is also easy to obtain. When the input is DC voltage U DC , the current of the coil is:
输入为直流时,线圈电流:When the input is DC, the coil current:
Figure PCTCN2019119576-appb-000004
Figure PCTCN2019119576-appb-000004
本发明的电压检测电路为分压滤波电路,电压检测电路的输入与整流后的母线电压相连。电压检测电路先通过分压电阻把母线电压降低到合适的范围,分压比记为K V,然后通过低通滤波器把交流分量滤除,剩下的直流分量作为电压检测电路的输出,输出电压记为V S。上文已对馒头波的公式进行了分析,所以很容易得到,电压检测电路的输出电压为: The voltage detection circuit of the invention is a voltage dividing filter circuit, and the input of the voltage detection circuit is connected to the rectified bus voltage. The voltage detection circuit first reduces the bus voltage to a suitable range through a voltage divider resistor, the voltage division ratio is recorded as K V , and then the AC component is filtered through a low-pass filter, and the remaining DC component is used as the output of the voltage detection circuit. The voltage is recorded as V S. The formula of the steamed bun has been analyzed above, so it is easy to obtain. The output voltage of the voltage detection circuit is:
输入为交流时,检测电路输出电压:When the input is AC, the output voltage of the detection circuit:
V S_AC=0.6365·K V·U M  (4) V S_AC = 0.6365·K V · U M (4)
输入为直流时,检测电路输出电压:When the input is DC, the output voltage of the detection circuit:
V S_DC=K V·U DC  (5) V S_DC = K V · U DC (5)
本发明的占空比控制电路通过检测电压检测电路的输出电压V S,输出占空比D。其中V S与D的关系为: The duty ratio control circuit of the present invention outputs the duty ratio D by detecting the output voltage V S of the voltage detection circuit. The relationship between V S and D is:
V S·D=K D  (6) V S ·D=K D (6)
其中K D为占空比控制电路内部确定的常数,就可以使得接触器线圈L1的电流在宽输入范围内不变。把公式(4)和公式(6)代入公式(1)和公式(2)中,可得到输入为交流时线圈的交流分量和直流分量。把公式(5)和公式(6)代入公式(3)中,可得到输入为直流时线圈的线圈电流。 Where K D is a constant determined internally in the duty cycle control circuit, it can make the current of the contactor coil L1 unchanged within a wide input range. Substituting formula (4) and formula (6) into formula (1) and formula (2), the AC component and DC component of the coil when the input is AC can be obtained. Substituting equation (5) and equation (6) into equation (3), the coil current of the coil when the input is DC can be obtained.
输入为交流时,线圈直流分量:When the input is AC, the DC component of the coil:
Figure PCTCN2019119576-appb-000005
Figure PCTCN2019119576-appb-000005
输入为交流时,线圈交流分量:When the input is AC, the AC component of the coil:
Figure PCTCN2019119576-appb-000006
Figure PCTCN2019119576-appb-000006
输入为直流时,线圈电流:When the input is DC, the coil current:
Figure PCTCN2019119576-appb-000007
Figure PCTCN2019119576-appb-000007
通过以上的电流公式,可以看到,经过本发明的控制方案,线圈的电流跟输入电压是无关的,这说明在宽输入电压范围内,线圈电流是恒定的。交流输入和直流输入时线圈的平均电流也是一样的。Through the above current formula, it can be seen that after the control scheme of the present invention, the coil current is independent of the input voltage, which means that the coil current is constant in a wide input voltage range. The average current of the coil is the same for AC input and DC input.
因为电压检测电路的输出近似为直流电压信号,所以占空比控制电路的输出占空比在整个工频周期内也是不变的。这种控制跟PFC的控制原理有点类似。根据公式△I=V IN·T ON/L COIL可知,T ON不跟随母线电压波动变化,那么输入电流是跟随输入电压变化的,那么这种控制方式的PF值会比较高。 Because the output of the voltage detection circuit is approximately a DC voltage signal, the output duty cycle of the duty cycle control circuit is also constant throughout the power frequency period. This control is somewhat similar to the PFC control principle. According to the formula △I=V IN ·T ON /L COIL , T ON does not follow the bus voltage fluctuation, then the input current follows the input voltage, then the PF value of this control method will be relatively high.
为了更好地理解本发明相对于现有技术所作出的改进,对本发明的具体实施方式进行详细说明。In order to better understand the improvements made by the present invention relative to the prior art, specific embodiments of the present invention will be described in detail.
第一实施例First embodiment
如图2所示为本发明第一实施例接触器控制电路原理图,包括电压检测电路和占空比控制电路。2 is a schematic diagram of a contactor control circuit according to the first embodiment of the present invention, including a voltage detection circuit and a duty control circuit.
电压检测电路包括电阻R1、电阻R2和电容C1。电阻R1和电阻R2串联后并联于整流后的母线电压两端。电容C1的一端与电阻R1与电阻R2的连接点相连,并作为电压检测电路的输出端,电容C1的另一端接地。电压检测电路作用是分压和滤波,把母线电压降低到合适的值并提取其直流分量。The voltage detection circuit includes a resistor R1, a resistor R2, and a capacitor C1. The resistor R1 and the resistor R2 are connected in series and connected in parallel across the rectified bus voltage. One end of the capacitor C1 is connected to the connection point of the resistor R1 and the resistor R2, and serves as the output end of the voltage detection circuit, and the other end of the capacitor C1 is grounded. The function of the voltage detection circuit is to divide and filter, reduce the bus voltage to an appropriate value and extract its DC component.
第一实施例的占空比控制电路包括运放U1、MOS管Q2、电阻R D1、开关K1、开关K2、开关K3、电容C D1、电容C D2、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1、恒流源M2。运放U1的正输入端与电压检测电路的输出相连,运放U1的负输入端与电阻R D1的一端和MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连。电阻R D1的另一端接地。恒流源M1的输入端与电压V DD相连,恒流源M1的输出端与MOS管Q2的漏极相连。恒流源M2的输入端与电压V DD相连,开关K1、开关K2、开关K3的第一开 关端与恒流源M2的输出端、比较器U3的正输入端相连,开关K1的第二开关端通过电容C D1接地,开关K2的第二开关端通过电容C D2接地,开关K3的第二开关端接地。开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连。开关K3的控制端与反相器U2的输出相连。比较器U3的负输入端与电压V TH相连,比较器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出GATE信号。 The duty control circuit of the first embodiment includes an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a switch K1, a switch K2, a switch K3, a capacitor CD 1 , a capacitor CD 2 , an inverter U2, a comparator U3, RS Trigger U4, clock generator, pull-in and holding switching circuit, constant current source M1, constant current source M2. The positive input terminal of the operational amplifier U1 is connected to the output of the voltage detection circuit, the negative input terminal of the operational amplifier U1 is connected to one end of the resistor R D1 and the drain of the MOS transistor Q2, and the output terminal of the operational amplifier U1 is connected to the gate of the MOS transistor Q2 Connected. The other end of the resistor R D1 is grounded. The input terminal of the constant current source M1 is connected to the voltage V DD , and the output terminal of the constant current source M1 is connected to the drain of the MOS transistor Q2. The input terminal of the constant current source M2 is connected to the voltage V DD , the first switch terminal of the switch K1, the switch K2, and the switch K3 is connected to the output terminal of the constant current source M2 and the positive input terminal of the comparator U3, and the second switch of the switch K1 The terminal is grounded through the capacitor CD1 , the second switch terminal of the switch K2 is grounded through the capacitor CD2 , and the second switch terminal of the switch K3 is grounded. The control terminal of the switch K1 is connected to the first output terminal of the pull-in holding switching circuit, and the control terminal of the switch K2 is connected to the second output end of the pull-in holding switching circuit. The control terminal of the switch K3 is connected to the output of the inverter U2. The negative input of the comparator U3 is connected to the voltage V TH , the output of the comparator U3 is connected to the R input of the RS flip-flop U4, the S input of the RS flip-flop U4 is connected to the clock generator, and the output of the RS flip-flop U4 The terminal is connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, outputting the GATE signal.
电压V DD:为供电电压,电压值稳定不变。 Voltage V DD : It is the power supply voltage, and the voltage value is stable.
电压V TH:为比较阈值电压,电压值稳定不变。 Voltage V TH : For comparing threshold voltage, the voltage value is stable.
V CD电压:在吸合阶段开关K1导通K2断开,V CD电压为电容C D1上的电压;在吸持阶段开关K2导通K1断开,V CD电压为电容C D2上的电压。V CD电压波形为锯齿波,锯齿波的斜率主要会跟随电容C D1容值、电容C D2容值、输入电压变化。 V CD voltage: During the pull-in phase, switch K1 is turned on and K2 is off, and the V CD voltage is the voltage on the capacitor CD1 ; during the hold phase, the switch K2 is turned on and K1 is turned off, and the V CD voltage is the voltage on the capacitor CD2 . The voltage waveform of V CD is a sawtooth wave, and the slope of the sawtooth wave mainly follows the capacitance value of capacitor CD1 , the capacitance value of capacitor CD2 , and the input voltage.
GATE信号:控制接触器中主功率开关管Q1开通与关断的信号。GATE signal: the signal to control the opening and closing of the main power switch tube Q1 in the contactor.
上述吸合吸持切换电路的作用为在吸合阶段控制开关K1导通开关K2断开,在吸持阶段控制开关K2导通K1断开。控制电路上电使能后,进入吸合阶段,经过一个固定延时后,进入吸持阶段并一直维持该阶段,直到下一次断电重启才会进入吸合阶段。用半导体逻辑电路很容易实现该功能。其它实施例相同。The function of the pull-in and hold-up switching circuit is to control the switch K1 to turn on the switch K2 during the pull-in phase, and to control the switch K2 to turn on and K1 to turn off during the pull-in phase. After the control circuit is powered on, it enters the pull-in phase. After a fixed delay, it enters the hold-in phase and maintains this phase until the next power-off restart. This function is easily realized with semiconductor logic circuits. The other embodiments are the same.
结合图3对本实施例的工作原理进行如下的解释。根据运放U1的负反馈和输入端虚端和虚断的原理,运放U1的负输入端电压等于电压检测电路的输出电压V S。恒流源M1的电流就等于: The working principle of this embodiment is explained as follows with reference to FIG. 3. According to the principle of negative feedback of the operational amplifier U1 and the virtual end and virtual break of the input terminal, the negative input terminal voltage of the operational amplifier U1 is equal to the output voltage V S of the voltage detection circuit. The current of the constant current source M1 is equal to:
I D1=V S/R D1 I D1 = V S /R D1
恒流源M1和恒流源M2构成镜像电流源,镜像电流比例为K I,那么恒流源M2的输出电流为: The constant current source M1 and the constant current source M2 form a mirror current source, and the ratio of the mirror current is K I , then the output current of the constant current source M2 is:
I D2=I D1/K II D2 = I D1 /K I.
电容C D1决定吸合阶段的占空比,电容C D2决定吸持阶段的占空比,电容C D1与电容C D2的容值倍数,就是吸合吸持电流的倍数。如图3所示,在吸合阶段让开关K1导通开关K2不导通,V CD电压为电容C D1上的电压;在吸持阶段让开关K1不导通开关K2导通,V CD电压为电容C D2上的电压。电流I D2给电容C D1或电容C D2, 电容电压线性上升,当电容电压电压上升到V TH值时,比较器U3就输出高电平,这时RS触发器U4输出低电平,同时K3闭合电容C D1或电容C D2上的电压复位到0。等到下一个周期时钟发生器发出高电平信号,控制RS触发器U4输出高电平。占空比GATE的导通时间为: Capacitor C D1 determines the duty cycle in the pull-in phase, capacitor C D2 determines the duty cycle in the hold phase, the multiple of the capacitance value of capacitor C D1 and capacitor C D2 is the multiple of the pull-in hold current. As shown in FIG. 3, the switch K1 is turned on during the pull-in phase, and the switch K2 is turned off, and the V CD voltage is the voltage on the capacitor CD1 ; during the holding phase, the switch K1 is turned off and the switch K2 is turned on, and the V CD voltage Is the voltage across capacitor CD2 . The current I D2 is given to the capacitor C D1 or the capacitor C D2 . The capacitor voltage rises linearly. When the capacitor voltage rises to the V TH value, the comparator U3 outputs a high level. At this time, the RS flip-flop U4 outputs a low level, and at the same time K3 The voltage on the closed capacitor CD1 or capacitor CD2 is reset to zero. Wait until the next cycle clock generator sends out a high-level signal to control RS flip-flop U4 to output a high level. The on-time of duty cycle GATE is:
吸合阶段:
Figure PCTCN2019119576-appb-000008
Pull-in stage:
Figure PCTCN2019119576-appb-000008
吸持阶段:
Figure PCTCN2019119576-appb-000009
Holding stage:
Figure PCTCN2019119576-appb-000009
当母线电压变高时,给电容C D1或电容C D2的充电电流I D2变大,电容上的电压更快达到电压值V TH,占空比就会变小;反之母线电压变低时,占空比就会变大。使得母线电压与输出占空比成反比的关系。在本实施例中,通过设置电容C D1和电容C D2大小,来设置吸合阶段与吸持阶段的占空比。 When the bus voltage becomes higher, the charging current I D2 for capacitor C D1 or capacitor C D2 becomes larger, the voltage on the capacitor reaches the voltage value V TH faster, and the duty ratio becomes smaller; otherwise, when the bus voltage becomes lower, The duty cycle will become larger. The relationship between the bus voltage and the output duty ratio is inversely proportional. In this embodiment, the duty ratios of the pull-in phase and the hold-in phase are set by setting the sizes of the capacitor CD1 and the capacitor CD2 .
第二实施例Second embodiment
第二实施例的电路原理图如图4所示。第二实施例的基本原理跟第一实施例一样。不同的是第二实施例是通过电阻R D1和电阻R D2来控制充电电流I D2,设置吸合阶段和吸持阶段的占空比。第二实施例的电压检测电路跟第一实施例一样。第二实施例的占空比控制电路连接关系如下。 The circuit schematic diagram of the second embodiment is shown in FIG. 4. The basic principle of the second embodiment is the same as that of the first embodiment. Except that the second embodiment is to control the charging current I D2 through the resistor R D1 and the resistor R D2, and set the duty cycle pull stage sorption stage. The voltage detection circuit of the second embodiment is the same as the first embodiment. The connection relationship of the duty control circuit of the second embodiment is as follows.
第二实施例的占空比控制电路包括运放U1、MOS管Q2、电阻R D1、电阻R D2、开关K1、开关K2、开关K3、电容C D1、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1、恒流源M2。运放U1的正输入端与电压检测电路的输出相连,运放U1的负输入端分别与开关K1、开关K2的第一开关端、MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连。开关K1的第二开关端通过电阻R D1接地,开关K2的第二开关端通过电阻R D2接地,开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连。恒流源M1的输入端与电压V DD相连,恒流源M1的输出端与MOS管Q2的漏极相连。恒流源M2的输入端与电压V DD相连,恒流源M2的输出端与比较器U3的正输入端、开关K3的第一开关端、电容C D1的一端相连,电容C D1的另一端接地,开关K3的第二开关端接地,开关K3的控制端与反相器U2的输出相连。比较器U3的负输入端与电压V TH相连,比较 器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出GATE信号。 The duty control circuit of the second embodiment includes an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a resistor R D2 , a switch K1, a switch K2, a switch K3, a capacitor C D1 , an inverter U2, a comparator U3, RS Trigger U4, clock generator, pull-in and holding switching circuit, constant current source M1, constant current source M2. The positive input terminal of the operational amplifier U1 is connected to the output of the voltage detection circuit, the negative input terminal of the operational amplifier U1 is respectively connected to the first switch terminal of the switch K1, the switch K2, and the drain of the MOS transistor Q2, and the output terminal of the operational amplifier U1 is connected to The gate of the MOS transistor Q2 is connected. The second switch end of the switch K1 is grounded through the resistor R D1 , the second switch end of the switch K2 is grounded through the resistor R D2 , the control end of the switch K1 is connected to the first output end of the pull-in and hold switching circuit, and the control end of the switch K2 It is connected to the second output terminal of the pull-in and hold-up switching circuit. The input terminal of the constant current source M1 is connected to the voltage V DD , and the output terminal of the constant current source M1 is connected to the drain of the MOS transistor Q2. Input M2 and the constant current source is connected to voltage V DD, the output terminal of the constant current source M2 positive input terminal of the comparator, a first switch terminal of the switch K3, U3 is connected to one end of the capacitor C D1 and the other end of the capacitor C D1 Ground, the second switch terminal of switch K3 is grounded, and the control terminal of switch K3 is connected to the output of inverter U2. The negative input terminal of the comparator U3 is connected to the voltage V TH , the output terminal of the comparator U3 is connected to the R input terminal of the RS flip-flop U4, the S input terminal of the RS flip-flop U4 is connected to the clock generator, and the output of the RS flip-flop U4 The terminal is connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, outputting the GATE signal.
电压V TH:为比较阈值电压,电压值稳定不变。 Voltage V TH : For comparing threshold voltage, the voltage value is stable.
V CD电压:V CD电压为电容C D1上的电压。V CD电压波形为锯齿波,锯齿波的斜率主要会跟随电阻R D1阻值、电阻R D2阻值、输入电压变化。 V CD voltage: V CD voltage is the voltage on the capacitor CD1 . The voltage waveform of V CD is a sawtooth wave, and the slope of the sawtooth wave mainly follows the resistance R D1 resistance, resistance R D2 resistance, and input voltage.
第二实施例的关键节点波形跟第一实施例是一样的,同样可以通过图3来说明。V CD电压为电容C D1上的电压。在吸合阶段让开关K1导通开关K2不导通,电流从R D1流过;在吸持阶段让开关K1不导通开关K2导通,电流从R D2流过。电阻R D1的取值比R D2要大,流过电阻R D1的电流比电阻R D2小。在吸合阶段给电容C D1充电的电流小,电容C D1电压上升慢,占空比大;在吸持阶段给电容C D1的充电电流大,占空比小。当母线电压变高时,给电容C D1充电的电流变大,电容上的电压更快达到电压值V TH,占空比就会变小;反之母线电压变低时,占空比就会变大。使得母线电压与输出占空比成反比的关系。在本实施例中,通过设置电阻R D1和R D2的阻值,在分别设置吸合阶段和吸持阶段的占空比。 The key node waveform of the second embodiment is the same as that of the first embodiment, and can also be illustrated by FIG. 3. The V CD voltage is the voltage across the capacitor CD1 . In the pull-in phase, the switch K1 is turned on, the switch K2 is turned off, and the current flows through R D1 ; in the holding phase, the switch K1 is turned off, the switch K2 is turned on, and the current flows through R D2 . The value of the resistor R D1 is larger than that of R D2 , and the current flowing through the resistor R D1 is smaller than that of the resistor R D2 . In the pull-in phase, the current charging capacitor C D1 is small, the voltage of capacitor C D1 rises slowly, and the duty cycle is large; in the holding phase, the charging current of capacitor C D1 is large, and the duty cycle is small. When the bus voltage becomes higher, the current charging capacitor C D1 becomes larger, the voltage on the capacitor reaches the voltage value V TH faster, and the duty ratio becomes smaller; otherwise, when the bus voltage becomes lower, the duty ratio becomes Big. The relationship between the bus voltage and the output duty ratio is inversely proportional. In this embodiment, by setting the resistance values of the resistors R D1 and R D2 , the duty ratios of the pull-in stage and the hold stage are set respectively.
以上仅是本发明的优选实施方式,应当指出的是,上述优选实施方式不应视为对本发明的限制,本发明的保护范围应当以权利要求所限定的范围为准。对于本技术领域的普通技术人员来说,在不脱离本发明的精神和范围内,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be noted that the above preferred embodiments should not be regarded as limiting the present invention, and the protection scope of the present invention should be subject to the scope defined by the claims. For those of ordinary skill in the art, without departing from the spirit and scope of the present invention, a number of improvements and retouches can be made, and these improvements and retouches should also be regarded as the scope of protection of the present invention.

Claims (4)

  1. 一种接触器控制电路,其特征在于:包括电压检测电路和占空比控制电路;电压检测电路先通过分压电阻把母线电压降低到合适的范围,分压比记为K V,然后通过低通滤波器把交流分量滤除,剩下的直流分量作为电压检测电路的输出,输出电压记为V S;占空比控制电路通过检测输出电压V S,输出占空比D,V S×D记为K D,K D为占空比控制电路内部设定的常数。 A contactor control circuit, which is characterized by including a voltage detection circuit and a duty cycle control circuit; the voltage detection circuit first reduces the bus voltage to a suitable range through a voltage-dividing resistor, the voltage-dividing ratio is recorded as K V , and then passes the low The pass filter filters out the AC component, and the remaining DC component is used as the output of the voltage detection circuit. The output voltage is recorded as V S ; the duty cycle control circuit detects the output voltage V S to output the duty cycle D, V S ×D Recorded as K D , K D is a constant set in the duty cycle control circuit.
  2. 根据权利要求1所述的接触器控制电路,其特征在于电压检测电路包括:电阻R1、电阻R2和电容C1,电阻R1和电阻R2串联后用于与整流后的母线电压两端并联,电容C1的一端与电阻R1与电阻R2的连接点相连,并作为电压检测电路的输出端,输出所述的输出电压V S,电容C1的另一端接地。 The contactor control circuit according to claim 1, wherein the voltage detection circuit comprises: a resistor R1, a resistor R2 and a capacitor C1, the resistor R1 and the resistor R2 are connected in series to be connected in parallel with both ends of the rectified bus voltage, and the capacitor C1 One end of is connected to the connection point of the resistor R1 and the resistor R2, and serves as the output end of the voltage detection circuit, outputs the output voltage V S , and the other end of the capacitor C1 is grounded.
  3. 根据权利要求1所述的接触器控制电路,其特征在于占空比控制电路包括:运放U1、MOS管Q2、电阻R D1、开关K1、开关K2、开关K3、电容C D1、电容C D2、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1和恒流源M2;吸合吸持切换电路用于在吸合阶段控制开关K1导通开关K2断开,在吸持阶段控制开关K2导通K1断开;运放U1的正输入端用于输入所述的输出电压V S,运放U1的负输入端与电阻R D1的一端和MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连;电阻R D1的另一端接地;恒流源M1的输入端用于输入供电电压V DD,恒流源M1的输出端与MOS管Q2的漏极相连;恒流源M2的输入端用于输入供电电压V DD,开关K1、开关K2和开关K3的第一开关端与恒流源M2的输出端和比较器U3的正输入端相连,开关K1的第二开关端通过电容C D1接地,开关K2的第二开关端通过电容C D2接地,开关K3的第二开关端接地;开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连;开关K3的控制端与反相器U2的输出相连;比较器U3的负输入端输入比较阈值电压V TH,比较器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出控制接触器中主功率开关管开通与关断的信号。 The contactor control circuit according to claim 1, characterized in that the duty cycle control circuit comprises: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a switch K1, a switch K2, a switch K3, a capacitor CD1 , a capacitor CD2 , Inverter U2, comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control the switch in the pull-in phase The K1 conduction switch K2 is off, and the control switch K2 is turned on and K1 is off during the holding phase; the positive input terminal of the operational amplifier U1 is used to input the output voltage V S , and the negative input terminal of the operational amplifier U1 and the resistor R D1 Is connected to the drain of the MOS transistor Q2, the output of the operational amplifier U1 is connected to the gate of the MOS transistor Q2; the other end of the resistor R D1 is grounded; the input of the constant current source M1 is used to input the supply voltage V DD , constant The output terminal of the current source M1 is connected to the drain of the MOS transistor Q2; the input terminal of the constant current source M2 is used to input the power supply voltage V DD , the first switch terminal of the switch K1, the switch K2 and the switch K3 and the output of the constant current source M2 The terminal is connected to the positive input terminal of the comparator U3, the second switch terminal of the switch K1 is grounded through the capacitor CD1 , the second switch terminal of the switch K2 is grounded through the capacitor CD2 , and the second switch terminal of the switch K3 is grounded; the control of the switch K1 The terminal is connected to the first output terminal of the pull-in holding switching circuit, the control terminal of the switch K2 is connected to the second output terminal of the pull-in holding switching circuit; the control terminal of the switch K3 is connected to the output of the inverter U2; the comparator The negative input terminal of U3 inputs the comparison threshold voltage V TH , the output terminal of the comparator U3 is connected to the R input terminal of the RS flip-flop U4, the S input terminal of the RS flip-flop U4 is connected to the clock generator, and the output terminal of the RS flip-flop U4 It is also connected to the inverter U2 and is also the output terminal of the duty cycle control circuit, which outputs the signal to turn on and off the main power switch in the control contactor.
  4. 根据权利要求1所述的接触器控制电路,其特征在于占空比控制电路包括:运放U1、MOS管Q2、电阻R D1、电阻R D2、开关K1、开关K2、开关K3、电容C D1、反相器U2、比较器U3、RS触发器U4、时钟发生器、吸合吸持切换电路、恒流源M1和恒流源M2;吸合吸持切换电路用于在吸合阶段控制开关K1导通开关K2断开,在吸持阶段控制开关K2导通K1断开;运放U1的正输入端用于输入所述的输出电压V S,运放U1的负输入端分别与开关K1和开关K2的第一开关端以及MOS管Q2的漏极相连,运放U1的输出端与MOS管Q2的栅极相连;开关K1的第二开关端通过电阻R D1接地,开关K2的第二开关端通过电阻R D2接地,开关K1的控制端与吸合吸持切换电路的第一输出端相连,开关K2的控制端与吸合吸持切换电路的第二输出端相连;恒流源M1的输入端用于输入供电电压V DD,恒流源M1的输出端与MOS管Q2的漏极相连;恒流源M2的输入端用于输入供电电压V DD,恒流源M2的输出端与比较器U3的正输入端、开关K3的第一开关端和电容C D1的一端相连,电容C D1的另一端接地,开关K3的第二开关端接地,开关K3的控制端与反相器U2的输出相连;比较器U3的负输入端输入比较阈值电压V TH,比较器U3的输出端与RS触发器U4的R输入端相连,RS触发器U4的S输入端与时钟发生器相连,RS触发器U4的输出端与反相器U2相连的同时也是占空比控制电路的输出端,输出控制接触器中主功率开关管开通与关断的信号。 The contactor control circuit according to claim 1, wherein the duty cycle control circuit includes: an operational amplifier U1, a MOS transistor Q2, a resistor R D1 , a resistor R D2 , a switch K1, a switch K2, a switch K3, and a capacitor C D1 , Inverter U2, comparator U3, RS flip-flop U4, clock generator, pull-in holding switching circuit, constant current source M1 and constant current source M2; pull-in holding switching circuit is used to control the switch in the pull-in phase K1 is turned on and switch K2 is turned off. During the holding phase, switch K2 is turned on and K1 is turned off; the positive input terminal of op amp U1 is used to input the output voltage V S , and the negative input terminal of op amp U1 is respectively connected to switch K1 Connected to the first switch terminal of switch K2 and the drain of MOS transistor Q2, the output terminal of op amp U1 is connected to the gate of MOS transistor Q2; the second switch terminal of switch K1 is grounded through resistor R D1 , the second switch K2 The switch terminal is grounded through the resistor R D2 , the control terminal of the switch K1 is connected to the first output terminal of the pull-in holding switching circuit, the control terminal of the switch K2 is connected to the second output terminal of the pull-in holding switching circuit; the constant current source M1 The input terminal is used to input the power supply voltage V DD , the output terminal of the constant current source M1 is connected to the drain of the MOS transistor Q2; the input terminal of the constant current source M2 is used to input the power supply voltage V DD , the output terminal of the constant current source M2 is positive input of comparator U3, the end of the first capacitor C D1 and a switch terminal of switch K3 is connected to other end of the capacitor C D1, the switch of the second switch terminal is grounded K3, K3 switching control terminal of the inverter U2 The output of the comparator is connected; the negative input terminal of the comparator U3 inputs the comparison threshold voltage V TH , the output terminal of the comparator U3 is connected to the R input terminal of the RS flip-flop U4, and the S input terminal of the RS trigger U4 is connected to the clock generator, RS The output terminal of the flip-flop U4 is connected with the inverter U2 and is also the output terminal of the duty ratio control circuit, and outputs a signal for controlling the opening and closing of the main power switch tube in the contactor.
PCT/CN2019/119576 2018-12-05 2019-11-20 Control circuit for contactor WO2020114247A1 (en)

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CN109585223B (en) * 2018-12-05 2020-02-14 深圳南云微电子有限公司 Contactor control circuit
CN110112037B (en) * 2019-04-18 2021-06-11 深圳南云微电子有限公司 Contactor power-saving circuit

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