WO2020114082A1 - 多重连续雷电流分量作用下碳纤维复合材料损伤计算方法 - Google Patents
多重连续雷电流分量作用下碳纤维复合材料损伤计算方法 Download PDFInfo
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- WO2020114082A1 WO2020114082A1 PCT/CN2019/110584 CN2019110584W WO2020114082A1 WO 2020114082 A1 WO2020114082 A1 WO 2020114082A1 CN 2019110584 W CN2019110584 W CN 2019110584W WO 2020114082 A1 WO2020114082 A1 WO 2020114082A1
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- carbon fiber
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/20—Investigating the presence of flaws
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/28—Provision in measuring instruments for reference values, e.g. standard voltage, standard waveform
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
Definitions
- the invention belongs to a simulation calculation method of carbon fiber composite material lightning damage, and relates to a carbon fiber composite material damage calculation method under the action of multiple continuous lightning current components.
- Carbon fiber composite materials not only have the characteristics of low density, high strength, high modulus, high temperature resistance and chemical corrosion resistance, but also have the soft processability of textile fibers. They are widely used in various fields such as aerospace, military and civil industries. With the improvement of aircraft design and the advancement of carbon fiber composite technology, the use of carbon fiber reinforced polymer composite CFRP (Carbon, Fiber, Reinforced Polymers) in large civil aircraft, military aircraft, drones and stealth aircraft has continued to increase, from 1960 The CFRP consumption of McDonnell Douglas DC-9 aircraft was less than 1% in the year. By the end of 2011, 50% of the main wing, tail, fuselage, floor and other structures of the Boeing B787 used CFRP materials, and the CFRP materials on the Airbus A350XWA accounted for The proportion reached 53%.
- CFRP Carbon, Fiber, Reinforced Polymers
- CFRP Compared with the aluminum, steel and titanium alloy materials traditionally used in aircraft, CFRP has poor electrical conductivity.
- the resistivity of the CFRP laminate in the warp direction is in the order of 10 -5 ⁇ m
- the resistivity in the transverse plane direction is in the order of 10 -1 ⁇ m
- the resistivity in the depth/thickness direction is greater. This makes CFRP laminates unable to have the ability to quickly transfer or diffuse the accumulated charge in a short time like metal materials under lightning strikes. This part of the accumulated energy in the form of Joule heat makes the temperature of CFRP rise sharply, resulting in CFRP Severe damage such as fiber breakage, resin pyrolysis, and deep layering.
- Table 1 the test modules for the direct effects of lightning in different attachment areas of aerospace vehicles are shown in Table 1.
- the first lightning current component is A
- the second component is B
- the third component is C*
- the fourth The lightning current component is H.
- the lightning current components and timing of other model tests are similar to this.
- thermoelectric coupling model is generally established based on the temperature threshold or the change of impedance with the degree of pyrolysis, and the initial condition of the thermoelectric coupling model is the conductivity of the carbon fiber composite material under static (DC) small current, completely The significant difference between the electrical conductivity of the carbon fiber composite material and the small static DC current under the lightning current, and the nonlinear characteristics of the carbon fiber composite material under the lightning current are ignored.
- the lightning current component of multiple continuous uninterrupted time series in the actual lightning strike process is not considered, so that the results of the simulation calculation and the actual lightning damage under the lightning strike are significantly different.
- the invention patent ZL2015104538855 discloses "measurement method and measuring device for impedance characteristics of carbon fiber composite materials under non-destructive lightning current", and the research results of related literature also indicate that carbon fiber composite materials are subject to lightning current due to their structure and process characteristics. The conductivity exhibits obvious nonlinear characteristics.
- the object of the present invention is to provide a method for calculating damage of carbon fiber composite materials under the action of multiple continuous lightning current components, to accurately obtain the parameters between the lightning damage and the parameters of the lightning current components of the carbon fiber composite materials under the action of multiple continuous uninterrupted sequential lightning current components
- the relationship provides a theoretical basis for the research and application of carbon fiber composite formulations and processes.
- the present invention adopts the following scheme:
- the damage calculation method of carbon fiber composite materials under the action of multiple continuous lightning current components includes the following steps:
- the lightning current component test platform includes a lightning current component generating circuit, the high voltage end of the lightning current component generating circuit is electrically connected to the upper surface of the carbon fiber sample being tested, and the low voltage end of the lightning current component generating circuit is electrically connected to the lower surface of the carbon fiber sample being tested And ground;
- It also includes a pulse voltage sampling unit for acquiring the upper surface voltage of the carbon fiber sample to be measured and a lightning current sampling unit for acquiring the lower surface current of the carbon fiber sample to be tested.
- the pulse voltage sampling unit and the lightning current sampling unit are connected to the computer measurement and control analysis unit.
- the lightning current component generating circuit is composed of an RLC circuit, a CROWBA circuit, or an L-C multi-chain network loop.
- the lightning current component test platform includes a controllable DC charging power supply and an energy storage capacitor unit connected in parallel to the controllable DC charging power supply, and the high-voltage terminal connected between the controllable DC charging power supply and the energy storage capacitor unit is connected in series with a discharge switch and a waveform adjustment resistance in sequence It is electrically connected to the waveform adjustment inductance.
- the waveform adjustment inductance is electrically connected to the upper surface of the carbon fiber sample to be tested.
- the low-voltage end of the energy storage capacitor unit is electrically connected to the lower surface of the carbon fiber sample to be tested and is grounded.
- the waveform adjusts the parameters of the inductor to obtain the lightning current component.
- the peak current range of the lightning current component test platform is several A to several tens of A or several thousand A.
- the method for calculating the damage of carbon fiber composite materials under the action of multiple continuous lightning current components of the present invention incorporates the boundary conditions of the dynamic impedance of carbon fiber composite materials, that is, each lightning current component (A , B, C, D, H components), the dynamic impedance curve of the carbon fiber composite material is extrapolated to obtain the anisotropic conductivity of the carbon fiber composite material under the specified lightning current component parameters under the pre-designed lightning damage simulation conditions, as
- the initial conditions of the electrical conductivity of the material in the thermoelectric coupling model of carbon fiber composite materials can better simulate the real lightning effect of carbon fiber composite materials, and more accurately obtain the lightning damage of carbon fiber composite materials, including lightning damage area and damage depth and lightning current component parameters
- the correlation between them to explore the mechanism of carbon fiber composite materials and lightning damage, lay a theoretical foundation for the research of carbon fiber composite materials formula, process and performance improvement and engineering applications.
- FIG. 1 is a block diagram of the lightning current component test platform of the present invention
- FIG. 2 is a schematic diagram of the RLC circuit
- FIG. 3 is a schematic diagram of the CROWBAR circuit
- Figure 4 is a schematic diagram of the L-C multi-chain network loop element
- Fig. 6 is a simulation calculation flow chart of the lightning damage of the carbon fiber composite material under the effect of multiple continuous uninterrupted lightning current components.
- the inventive lightning current component test platform includes a controllable DC charging power supply 1, an energy storage capacitor unit 2, a discharge switch 3, a waveform adjustment resistance 4, a waveform adjustment inductance 5, a carbon fiber sample to be tested 6, a lightning current Sampling unit 7, pulse voltage sampling unit 8 and computer measurement and control analysis unit 9.
- the energy storage capacitor unit 2 is connected in parallel to the controllable DC charging power supply 1.
- the high voltage terminal connected between the controllable DC charging power supply 1 and the energy storage capacitor unit 2 is connected in series with a discharge switch 3, a waveform adjustment resistor 4 and a waveform adjustment inductance 5 in sequence, and the controllable DC
- the charging power supply 1, the energy storage capacitor unit 2, the discharge switch 3, the waveform adjustment resistor 4 and the waveform adjustment inductance 5 constitute a lightning current component generating circuit, and the high voltage end of the lightning current component generating circuit is electrically connected to the upper surface of the carbon fiber sample 6 under test.
- the low-voltage end of the current component generating circuit is electrically connected to the lower surface of the carbon fiber sample 6 to be tested and grounded.
- It also includes a pulse voltage sampling unit 8 for acquiring the upper surface voltage of the carbon fiber sample 6 under test and a lightning current sampling unit 7 for acquiring the lower surface current of the carbon fiber sample 6 under test, the pulse voltage sampling unit 8 and the lightning current sampling unit 7 and computer measurement and control
- the analysis unit 9 is connected.
- lightning current A component uses the lightning current A component as an example to explain the adjustment method of the loop parameters.
- Other lightning current component loops can refer to this process to select the loop parameters.
- the rise time T 1 and half-peak time T 2 of the lightning current A component are calculated as follows:
- the lightning current A component can be generated by using the RLC circuit shown in FIG. 2 or the CROWBAR circuit shown in FIG.
- the loop parameter selection is as follows:
- C is the energy storage capacitor unit 2
- L is the waveform adjustment resistance 4
- R is the waveform adjustment inductance 5
- U 0 is the charging voltage across the energy storage capacitor
- T 1 is the wavefront time of the lightning current component
- i m is the peak output current loop
- ⁇ is the damping coefficient of the circuit of Figure 2
- T 1 * is the normalized coefficient wavefront time
- i m * is the normalized peak factor.
- equation (1) contains 4 unknowns. Therefore, equation (1) has infinite sets of solutions. Under the condition of assuming the capacity of the storage capacitor, the parameters can be selected according to Table 1:
- the controllable DC charging power supply 1 is composed of a voltage regulator Tr, a transformer Tt, a rectifier diode D, and a charging resistor R 1 ; a switch S and a resistor R 2 form an energy storage capacitor safety discharge circuit.
- the lightning current A component of the present invention can also be generated by the circuit shown in FIG. 3.
- the lightning current component generating circuit in FIG. 3 includes an energy storage capacitor 21, a main discharge switch 31, a CROWBAR switch 32, and a waveform forming inductance 51.
- the LC multi-chain network loop can generate the B or C component waveform of the lightning current.
- the number of chains of the general LC multi-chain square wave loop should be greater than 8, and FIG. 4 is A square wave lightning current generating loop with an LC chain number of 12.
- the test platform is established according to the parameters of Table 1 and the circuit of FIG. 1, and the carbon fiber sample 6 to be tested is connected in series in the circuit of FIG. 1.
- the upper surface of the carbon fiber sample 6 to be tested is electrically connected to the high-voltage end of the lightning current generating circuit
- the lower surface of the tested carbon fiber sample 6 is electrically connected to the low-voltage end of the lightning current generating circuit.
- patent ZL2015104538855 the quasi-dynamic volt-ampere characteristic curve of the carbon fiber composite material under the lightning current is obtained.
- the simulation calculation method of the lightning damage of the carbon fiber composite material of the present invention is as follows:
- thermoelectric coupling model of the carbon fiber composite material Divide the simulation calculation grid of the thermoelectric coupling model of the carbon fiber composite material, set the parameters of the injected multiple continuous uninterrupted lightning current components, and simulate the calculation of the parameters of the multiple continuous uninterrupted lightning current components and the process of the carbon fiber composite material. Existing thermoelectric effect.
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Abstract
Description
雷电流分区 | 雷电流波形 |
1A区 | A,B,C*,H |
1B区 | A,B,C,D,H |
1C区 | Ah,B,C*,D,H |
2A区 | D,B,C*,H |
2B区 | D,B,C,H |
3区(附着) | A/5,B,C* |
3区(传导) | A,B,C,D,H |
序号 | 电容C | 电阻R | 电感L |
1 | 100 | 0.9 | 1.4 |
2 | 50 | 1.8 | 2.8 |
3 | 25 | 3.6 | 4.2 |
…… | …… | …… | …… |
Claims (5)
- 多重连续雷电流分量作用下碳纤维复合材料损伤计算方法,其特征在于包括如下步骤:(1)、建立多重连续不间断雷电效应试验的各个雷电流分量试验平台,测试获得碳纤维复合材料在各雷电流分量作用下的准动态伏安特性曲线;(2)、对得到的碳纤维复合材料非破坏各个雷电流分量作用下的伏安特性曲线进行数值拟合,获得碳纤维复合材料阻抗或电导率与波形参数之间的数学表达式;(3)、按照预先设计的碳纤维复合材料雷电损伤仿真条件,将碳纤维复合材料的电导率按照上述步骤(3)获得的数学表达式进行外推,计算碳纤维复合材料在规定雷电流峰值的各个多重连续不间断时序雷电流A分量、Ah分量、B分量、C分量、C*分量、D分量、H分量作用下的各向异性电导率,将雷电流峰值的外推范围为几百A至200kA,作为多重连续雷电流作用下碳纤维复合材料热电耦合模型中材料电导率的初始条件;(4)、设置拟建模仿真的碳纤维复合材料层合板的铺层结构,材料的密度、比热、热导率及机械强度参数;(5)、设置碳纤维复合材料雷电损伤的仿真模型边界条件,包括环境温度、临界温度,雷击作用过程中碳纤维复合材料与周围环境的热传导及辐射系数;(6)、划分碳纤维复合材料热电耦合模型的仿真计算网格,设定注入的多重连续不间断时序雷电流分量参数,仿真计算雷电流分量与碳纤维复合材料作用过程中存在的热电效应;(7)、当碳纤维复合材料的温度升高到临界值之后,碳纤维复合材料内部树脂出现热解,随着材料热解度的增加,碳纤维复合材料的导电特性、导热特 性及机械性能均会发生巨大变化,其导电特性由原来的绝缘或高阻状态转变为良导体;(8)、根据仿真计算得到的碳纤维复合材料在多重连续不间断雷电流分量作用下的温度及热解度分布,对其雷电损伤面积和损伤深度进行分析。
- 根据权利要求1所述的方法,其特征在于:雷电流分量试验平台包括雷电流分量发生电路,雷电流分量发生电路高压端与被测碳纤维试样(6)上表面电气连接,雷电流分量发生电路低压端与被测碳纤维试样(6)的下表面电气连接并接地;还包括获取被测碳纤维试样(6)上表面电压的脉冲电压取样单元(8)和获取被测碳纤维试样(6)下表面电流的雷电流取样单元(7),脉冲电压取样单元(8)和雷电流取样单元(7)与计算机测控分析单元(9)相连。
- 根据权利要求2所述的方法,其特征在于:所述雷电流分量发生电路由RLC电路、CROWBA电路或L-C多链网络回路构成。
- 根据权利要求3所述的方法,其特征在于:雷电流分量试验平台包括可控直流充电电源(1)及并联在可控直流充电电源(1)上的储能电容单元(2),可控直流充电电源(1)和储能电容单元(2)连接的高压端依次串联放电开关(3)、波形调整电阻(4)和波形调整电感(5),波形调整电感(5)与被测碳纤维试样(6)上表面电气连接,储能电容单元(2)低压端与被测碳纤维试样(6)的下表面电气连接并接地,通过控制储能电容单元(2)、波形调整电阻(4)和波形调整电感(5)的参数获得雷电流分量。
- 根据权利要求1-4任一项所述的方法,其特征在于:雷电流分量试验平台电流峰值范围为几A到几十A或者几千A。
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US20210215629A1 (en) * | 2018-12-06 | 2021-07-15 | X1' An Jiaotong University | Lightning damage assessment method for carbon fiber reinforced polymer material considering non-linear impedance characteristic |
CN115219792A (zh) * | 2022-07-29 | 2022-10-21 | 北京宇航系统工程研究所 | 一种碳纤维复合材料非线性电导率测量装置和方法 |
CN117290908A (zh) * | 2023-11-27 | 2023-12-26 | 西安爱邦电磁技术有限责任公司 | 雷电流连续组合分量的电热仿真方法 |
CN115219792B (zh) * | 2022-07-29 | 2024-06-11 | 北京宇航系统工程研究所 | 一种碳纤维复合材料非线性电导率测量装置和方法 |
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CN115219792A (zh) * | 2022-07-29 | 2022-10-21 | 北京宇航系统工程研究所 | 一种碳纤维复合材料非线性电导率测量装置和方法 |
CN115219792B (zh) * | 2022-07-29 | 2024-06-11 | 北京宇航系统工程研究所 | 一种碳纤维复合材料非线性电导率测量装置和方法 |
CN117290908A (zh) * | 2023-11-27 | 2023-12-26 | 西安爱邦电磁技术有限责任公司 | 雷电流连续组合分量的电热仿真方法 |
CN117290908B (zh) * | 2023-11-27 | 2024-03-26 | 西安爱邦电磁技术有限责任公司 | 雷电流连续组合分量的电热仿真方法 |
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