WO2020113117A1 - Dual label combination - Google Patents

Dual label combination Download PDF

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Publication number
WO2020113117A1
WO2020113117A1 PCT/US2019/063771 US2019063771W WO2020113117A1 WO 2020113117 A1 WO2020113117 A1 WO 2020113117A1 US 2019063771 W US2019063771 W US 2019063771W WO 2020113117 A1 WO2020113117 A1 WO 2020113117A1
Authority
WO
WIPO (PCT)
Prior art keywords
label
substrate
liner
coating
labels
Prior art date
Application number
PCT/US2019/063771
Other languages
French (fr)
Inventor
Roger FRANCOEUR
Timothy Darren Livingston
Original Assignee
Iconex Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US16/203,084 external-priority patent/US11217120B2/en
Application filed by Iconex Llc filed Critical Iconex Llc
Priority to AU2019389145A priority Critical patent/AU2019389145A1/en
Priority to EP19889855.3A priority patent/EP3888074A4/en
Priority to CA3121030A priority patent/CA3121030A1/en
Publication of WO2020113117A1 publication Critical patent/WO2020113117A1/en

Links

Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F3/0288Labels or tickets consisting of more than one part, e.g. with address of sender or other reference on separate section to main label; Multi-copy labels
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/08Fastening or securing by means not forming part of the material of the label itself
    • G09F3/10Fastening or securing by means not forming part of the material of the label itself by an adhesive layer
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/0208Indicia
    • G09F2003/0211Transfer or thermo-sensitive
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/0214Stock management
    • G09F2003/022Shipment
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/0222Features for removal or adhesion, e.g. tabs
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/023Adhesive
    • G09F2003/025Activatable adhesive
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/0264Shapes or borders
    • G09F2003/0266Shapes other than rectangular
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F3/00Labels, tag tickets, or similar identification or indication means; Seals; Postage or like stamps
    • G09F3/02Forms or constructions
    • G09F2003/0264Shapes or borders
    • G09F2003/0269Shapes or borders perforated

Definitions

  • a label can be imaged on a single side or both sides using inkjet printers, laser printers, and/or thermal printers.
  • Direct thermal imaging occurs when a thermal print head of a thermal printer applies heat to the surface of the label to selectively activate thermal ink coated on the surface of the label.
  • Thermal transfer imaging occurs when a thermal ribbon of a thermal printer transfers/melts ink onto the surface of the label for selectively imaging the label.
  • Labels can be linerless, which means that there is a single substrate upon which the label is affixed and imaged.
  • labels can may also include liners, which means a labels is affixed to a second substrate and separated from the liner by peeling the label off the liner.
  • labels associated with liners do not image the liner; rather, if a label is dual imaged, at least the side of the label that is adhered to the liner is imaged before the label is affixed to the liner.
  • a dual (double-sided) label combination and method of producing the same are provided.
  • a label combination includes: a label substrate that includes at least three independent labels; a liner substrate attached to a back side of the label substrate along a front side of the liner substrate, wherein the liner substrate includes a liner label; and a pull tab substantially centered at a bottom of the label and liner substrates and the liner label and a corresponding label of the at least three independent labels, wherein the pull tab is configured to allow separation of the liner label and the corresponding label from the label combination.
  • the liner substrate includes a specialized coating applied to a back side of at least the liner label that transforms the liner substrate into a substrate that can be imaged by one or more of: inkjet printing, laser printing, direct thermal printing, and thermal transfer printing.
  • FIG. 1 A is a diagram of a first substrate configuration for a dual label combination, according to an example embodiment.
  • FIG. 1 B is a diagram of a second substrate configuration for a dual label combination, according to an example embodiment.
  • FIG. 2 is a diagram of an example dual thermal transfer label combination, according to an example embodiment.
  • FIG. 3A is an example first substrate imaged with first indicia for a dual-imaged label combination, according to an example embodiment.
  • FIG. 3B is an example second substrate imaged with second indicia for a dual-imaged label combination, according to an example embodiment.
  • FIG. 4 is a diagram of a method for producing a dual label combination, according to an example embodiment.
  • the label combination includes a first substrate capable of being imaged on a front side of that substrate and a second substrate capable of being imaged on a back side of that substrate.
  • the imaging technique used for imaging the front side of the first substrate can be the same as or different from the imaging technique used for imaging the back side of the second substrate.
  • the imaging technique on the front side of the first substrate and the back side of the second substrate is one of: direct thermal, thermal transfer (discussed with the FIG. 3 below), inkjet, and laser.
  • the two substrates do not have to include any thermal-based coating but the liner substrate may include a specialized coating to transform the liner substrate (one of the two substrates) into a print-receptive media by making the liner substrate more opaque and conducive to being imaged by inkjet or laser printing.
  • no specialized coating is applied to either of the substrates beyond what was premanufactured for the two substrates.
  • the term“channel” is a die cut portion of a substrate defined by a weakened periphery that outlines the portion (perforation) within the substrate.
  • A“die cut” may be used herein synonymously with the term“perforation.” Both of the two substrates, discussed herein and below, include a variety of manufactured die cuts or perforations in the configurations discussed in the embodiments.
  • FIG. 1 A is a diagram of a first substrate 100 configuration for a dual label combination, according to an example embodiment. It is noted that the dimensions of the substrate 100 and the liner/film 120 (discussed in the FIG. 1 B) can vary in various embodiments presented herein and below.
  • the dual label combination includes the first substrate 100 and a second substrate 120 (FIG. 1 B).
  • the two substrates (100 and 120) are adhered together with adhesive and capable of being separated through a release coating. That is, the back side of the first substrate 100 includes an adhesive coating and a front side of the second substrate 120 includes a release coating.
  • the entire back side of the first substrate 100 includes a uniformly applied adhesive coating and the entire front side of the second substrate includes a uniformly applied release coating.
  • the first substrate 100 (referred to hereinafter as“label substrate 100”) includes a substrate (face stock, efc.).
  • the label substrate 100 includes a front side 101 .
  • the front side 101 includes a direct thermal coating activated by a direct thermal print head that applies heat to the coating to selectively image (reveal custom indicia) the front side 101.
  • the front side 101 includes a thermal transfer coating that permits a thermal ribbon to be applied against the front side 101 to transfer ink onto the front side 101 and thereby selectively image the front side 101.
  • the front side 101 does not include any thermal coating and the front side 101 is imaged by a dot matrix inkjet printer and/or a laser inkjet printer.
  • the front side 101 includes a plurality of manufactured perforations (die cuts) 103, 107, and 109. Each perforation (103, 107, and 109) arranged on the front side 101 to define three-separate and independent labels 102 (including inner label 104), 108, and 110.
  • the largest depicted label 102 includes an enclosed perforated inner label 104.
  • the inner perforated label 104 includes an indented pull tab 105 and a space 106 that is devoid of any label substrate material.
  • the label substrate 100 has less area than the second substrate 120 (hereinafter referred to as“liner substrate 120”).
  • This area 106 in combination with the perforated tab 105 (which is also perforated through the liner substrate 120 through perforation 126) allows a user to grab the tab 105 and pull up to separate the inner perforated label 104 from the label 102 (which remains affixed to the liner substrate 120 - the remaining portion of 102 representing a border area for inner label 104). Because a corresponding perforation 126 (from the FIG. 2) is made in the liner substrate 120, when the user separates label 104 from the label combination, the user has portions from both the label substrate 100 (label 104) and the liner substrate 120 (label 127).
  • the label 104 is imaged on the front side 101 and the label 127 is imaged on the backside 121 of the liner substrate 120.
  • the approach taken to image the front side 101 of the label substrate 100 and the backside 121 of the liner substrate 120 can include the same or different imaging techniques (direct thermal, thermal transfer, dot matrix, laser inkjet, efc.).
  • the front side 101 of the label substrate 100 and the back side of the liner substrate 120 may need the appropriate thermal coating layer (direct thermal coating and/or thermal transfer coating).
  • the dual label combination also includes two additional and separate labels 108 and 1 10, these can be removed through perforations 107 and 109.
  • the imaging used to provide indicia for these labels 108 and 1 10 corresponds to the type of thermal coating, if any, applied on the front side 101.
  • the label 104 is imaged with indicia representing an address label (as shown in the FIG. 3A).
  • At least one of the labels 108 and 110 is imaged with indicia representing a return address label.
  • At least one of the labels 108 and 110 is imaged with indicia representing: a coupon or promotion-based material, instructions for assembly, instructions for operating, and other types of indicia desired by a retailer.
  • the back side 121 of the label substrate 120 is imaged with indicia representing a packing slip for contents of a package to which the label 102 and 104 are affixed.
  • the dual label combination is processed through a printer to achieve dual-sided imaging with all the desired indicia of the retailer provided in labels 102, 104, 108, and 110 on the front side 101 of the label substrate 100 and the desired indicia of the retailer provided in label 127 on the back side of the liner substrate 120.
  • the coatings or lack thereof on the front side 101 of label substrate 100 and the back side 121 of the liner substratel 20 determines what type of printer is used to image the labels 102, 104, 108, 110, and 127.
  • the printer can provide dual print heads to achieve the dual imaging on a single pass of the dual label combination through the printer.
  • the printer can use a single print head that flips (changes the orientation of) the dual label combination after the front side 101 of the label substrate 100 is imaged and uses a second pass by the single print head to image the back side 121 of the liner substrate 120.
  • the dimensions of the dual label combination is as follows: approximately 8.5 inches by 11 inches; label 108 is die cut with approximately dimensions of 4.0625 inches by 2.3125 inches; label 110 is die cut with approximately dimensions 4.0625 inches by 5.8125 inches; label 102 and 104 includes approximately dimensions of 6.5625 inches by 8.2477 inches; label 104 is die cut within label 102 with approximately dimensions of 4.7492 inches by 7.4475 inches; back cut dimensions are approximately 4.5573 inches by 7.425 inches; and the internal perforations are approximately 8 CPI by 0.015 inch tie.
  • FIG. 1 B is a diagram of the back side 121 of the liner substrate 120.
  • the back side 121 includes perforations 123, 125, and 127 for areas 122 and 124 that correspond to labels 110 and 108, respectively.
  • the label 127 is defined by perforation 127 and
  • perforation 123 does not exist and is unnecessary in the liner substrate 120.
  • the areas 122 and 124 are not imaged.
  • one or more areas 122 and 124 are imaged, such as when there was not enough space for indicia needed in labels 110 and 108, respectively.
  • the space within areas 122 and 124 may be viewed as continuation of indicia provided in labels 110 and 108, respectively.
  • the liner substrate 120 is a film or translucent-based material and becomes opaque when a thermal-based coating is applied to the back side 121 of the liner substrate 120.
  • the entire back side 121 of the liner substrate 120 is uniformly coated with an adhesive and a portion of back side 121 represented by label 127 includes a release coating.
  • the area to the left of perforation 125 on the back side 121 includes an adhesive coating and the portion of the back side 121 represented by label 127 includes a release coating.
  • the area to the right of perforation 125 on the back side 121 is devoid of any adhesive coating.
  • the area to the left of perforation 125 excluding the area representing label 127 on the back side 121 is coated with adhesive.
  • an adhesive is applied as patches on the back side 121 , wherein the patches are applied selectively in areas that do not include the label 127 and do not include the area to the right of perforation 125.
  • the front side 101 of the label substrate 100 is coated with a direct thermal or thermal transfer coating and the back side 121 of the liner substrate 120 is coated with a same or different thermal coating from that which was coated on the front side 101 of the label substrate 100.
  • neither the front side 101 of the label substrate 100 nor the back side 121 of the liner substrate include any thermal coating.
  • a sample application of the dual label combination is as follows.
  • a retailer utilizing software for order and fulfillment receives an order for goods and processed the software to image the dual label combination with customized indicia for the order.
  • the software interacts with a print driver for the printer and the dual label combination is fed through the printer (manually or from an infeed basket of the printer).
  • the printer can be an: inject printer, laser printer, a printer with dual direct thermal print heads, a printer dual thermal transfer print heads, or a printer with one direct thermal print head and one thermal transfer print head.
  • the printer can be incapable of duplex (two-sided printing), such that the printer has just one print head.
  • either printer permits automatic flipping the orientation of the dual label combination to process the first side 101 and the back side 121 within the housing of the printer, or once the first side 101 is imaged with indicia by the software for the order, the dual label combination is manually fed back through the printer in an opposite orientation to image the back side 121 with different indicia.
  • the coatings on the front side 101 and the back side 121 will vary. No special coatings are necessary if the print head type(s) are inkjet or laser-based.
  • the printer may also activate adhesive coating on the back side 121 of the dual label combination.
  • the label 104 While being imaged by the printer, the label 104 is imaged with indicia representing an address label for an address of a customer that placed the order.
  • the label 110 is imaged with indicia representing a return address label for the retailer’s return processing center.
  • the label 108 is imaged with indicia representing a discount or coupon on a next order made by the customer.
  • the label 127 While being imaged by the printer, the label 127 is imaged with indicia represent the contents of the order.
  • the imaged dual label combination is then tom along perforation 107 to separate labels 108 and 110 from labels 102 (border portion of 104) and 104.
  • the labels 108 and 110 may or may not be further separated from one another along perforation 109 (if not further separated, the customer can do this after receiving the packaged order to which the dual label combination is associated).
  • the labels 108 and 110 (either a single piece of two separate pieces) are then placed inside the package associated with the order.
  • the labels 102 and 104 are placed on the outside surface of the package as a mailing label once the package is sealed for delivery with the goods associated with the order.
  • the package is delivered and upon receipt by the customer, the customer grasps tab 105 and pulls up. This results in the customer separating label 104 of the label substrate 100 and label 127 of the liner substrate 120 from label 102 of the label substrate as one unit that includes the label 102 and 127.
  • the label 102 of the label substrate 100 and the corresponding remaining liner substrate portions of the liner substrate 120 remain affixed (adhered) to the surface of the package.
  • the backside 121 of the liner substrate 120 includes the imaged indicia representing the package (order contents). It is noted that the labels 104 and 127 do not have to be separated and can remain adhered together (such that there was no release coating on the front side of the liner substrate 120); in such embodiments, the customer may simply flip the combined label 104 and 127 to inspect the packing contents (packing list) imaged on the label 127. The customer also detects inside the package labels 108 and 1 10.
  • Label 110 may be placed back on the same package or a different package as a return address mail label in the event the customer desires to return one or more of the goods received in the package back to the retailer.
  • Label 108 may include a valuable discount, promotion, or offer that the customer can retain for future use.
  • label 108 may be imaged with indicia representing a return policy of the retailer, handling instructions for the goods of the order, assembly instructions for one or more of the goods, and the like.
  • FIG. 2 is a diagram of an example dual thermal transfer label combination 200, according to an example embodiment.
  • the combined label combination 200 includes a label substrate 210 (corresponding to label substrate 100) and a liner substrate 212 (corresponding to liner substrate 120).
  • the front side 101 of the combined label combination 200 includes a thermal transfer coating 211.
  • the back side of the label substrate 210 includes a uniform adhesive coating.
  • the back side of the label substrate 210 includes a uniform release coating.
  • the backside of the label substrate 210 includes no adhesive and no release coatings.
  • the liner/film substrate 212 includes an aqueous resin enhanced thermal transfer coating 213 on the back side 121.
  • the front side of the liner substrate 212 includes a uniform release coating.
  • the front side of the liner substrate 212 includes a uniform adhesive coating.
  • the front side of the liner substrate 212 includes no release and no adhesive coatings.
  • the thermal transfer coating 21 1 is prefabricated on the label substrate 210 whereas the aqueous resin- based thermal transfer coating 213 is post-manufactured onto the back side 121 of the liner substrate 212 by applying the coating 213 to the back side 121.
  • the substrate 210 and the thermal print coating 211 is a pharmaceutical grade thermal print stock.
  • the liner 212 is a translucent and soft material until the aqueous resin-based thermal transfer coating 213 is applied at which point the liner 212 becomes more opaque and harder and conducive for thermal transfer printing by a thermal transfer print head (ribbon).
  • the aqueous resin-based thermal transfer coating 213 includes a resin dissolved in an alkaline solution so as to raise the alkalinity of the aqueous resin-based thermal transfer coating 213 above a pH of 7.0.
  • the alkaline solution is ammonia.
  • the aqueous resin-based thermal transfer coating 213 includes a pH that is equal to or greater than a pH associated with ammonia.
  • the aqueous resin-based thermal transfer coating 213 includes a low wax content. That is, the wax content of the aqueous resin-based thermal transfer coating 213 is less than what would be found in existing thermal transfer coatings.
  • the aqueous resin-based thermal transfer coating 213 is specialized or customized for performance to a thermal transfer ribbon of a thermal printer.
  • the liner 212 is calendared, smoothed, and hardened, such that the liner 212 is capable of being printed on by a thermal transfer ribbon of a thermal printer (the ribbon bites onto the surface of second side of the liner 212 for quality thermal transfer printing). That is, prior to the coating 213 being applied to the liner 212 is incapable of being imaged by a thermal transfer technique without significant smearing and/or smudging. After, the coating 213 is applied to the liner 212, the liner 212 becomes thermal- transfer capable and can be imaged with substantially less or without any smearing or smudging.
  • the liner 212 prior to coating 213 the second side of the liner 212, the liner 212 was incapable of having barcodes or Quick Response (QR) imaged with a quality that could be read from a scanner (particularly by lower quality scanners). However, after the coating 213 is applied to the back side 121 of the liner 212, barcodes and QR codes can be imaged on the liner 212 and read by scanners without any problems.
  • QR Quick Response
  • the aqueous resin-based thermal transfer coating 213 provides image quality on the liner 212 as a back side 121 of the dual label combination 200 with both the front side 101 of the label substrate 210 including a thermal transfer coating 211 and the back side 121 of the liner substrate 212 a specialized thermal transfer coating 213 (as discussed in the various embodiments above). This permits dual sided thermal transfer imaging on the label combination 200.
  • FIG. 3A is an example label substrate 100 imaged with first indicia for a dual-imaged label combination, according to an example embodiment.
  • the customized indicia is imaged on the front side 101 of the label substrate 100 and represented as label 104.
  • the Iabel104 shows indicia that includes an encoded QR code and a bar code that may be used by the sender of a package and/or a delivery agent or mail carrier of the package.
  • FIG. 3B is an example liner substrate 120 imaged with second indicia for a dual-imaged label combination, according to an example embodiment.
  • the indicia represents an example packing list and order information for an order and is imaged on the back side 121 of the label substrate 120 as label 127.
  • the label substrate 120 may be translucent after coating the back side 121 of the labels substrate 120, the back side 121 of the label substrate 120 becomes opaque and is receptive to high quality printing, such that QR and bar codes may also be imaged on label 127 (although not depicted in the FIG. 3B, this was discussed above with the description of the FIG. 2).
  • FIG. 4 is a diagram of a method 400 for producing a dual- imaged label combination, according to an example embodiment
  • the method 400 is implemented on a press and is processed by a press configured to perform the processing depicted.
  • a label substrate 100 is perforated to define three separate labels.
  • a pull tab 105 is defined in a first of the three areas for a first 104 of the three labels (104, 108, and 110).
  • liner substrate 120 is perforated to conespond to the three areas of 410.
  • an adhesive is applied to a back side of the label substrate 100.
  • a release coating is applied to a front side of the liner substrate 120.
  • the back side of label substrate 100 is aligned with the front side of the liner substrate 120.
  • the label substrate 100 and the liner substrate 120 are adhered (pressed) together forming a label combination.
  • a coating is applied to a back side 121 of the liner substrate 120 for the label combination.
  • the coating permits an original translucent material associated with the liner substrate 120 to become more opaque and receptive to imaging by a printer.
  • the coating is applied as a specialized coating for one of: direct thermal imaging, thermal transfer imaging, inkjet imaging, and laser imaging.

Abstract

A dual label combination is provided. The label combination includes a label substrate, and the label substrate is die cut with at least three separate labels. The label combination also includes a liner substrate attached to a back side of the label substrate. The label substrate including at least two die cuts with one of the die cuts defining a liner label that corresponds to one of the at least three labels of the label substrate. A back side of the liner substrate includes a coating for imaging on the liner substrate with: inkjet, laser, direct thermal, or thermal transfer printing. The liner label and the corresponding label of the label substrate separable from the label combination by a manufactured pull tab substantially centered at a bottom of the liner label of the liner substrate and the corresponding label of the label substrate.

Description

Dual Label Combination
Related Applications
[0001] The present application claims priority to U.S. Patent
Application Serial No. 16/203,084, filed November 28, 2018, which is a
Continuation-In Part of co-pending U.S. Application Serial No.
15/876,277 entitled:“Direct Thermal and Thermal Transfer Label Combination,” filed on January 22, 2018, the disclosure of which is incorporated herein in its entirety.
Backaround
[0002] The ubiquitous label is available in a myriad of configurations for use in various applications, including specialty applications. A label can be imaged on a single side or both sides using inkjet printers, laser printers, and/or thermal printers.
[0003] Direct thermal imaging occurs when a thermal print head of a thermal printer applies heat to the surface of the label to selectively activate thermal ink coated on the surface of the label.
[0004] Thermal transfer imaging occurs when a thermal ribbon of a thermal printer transfers/melts ink onto the surface of the label for selectively imaging the label.
[0005] Labels can be linerless, which means that there is a single substrate upon which the label is affixed and imaged. Moreover, labels can may also include liners, which means a labels is affixed to a second substrate and separated from the liner by peeling the label off the liner.
[0006] Typically, labels associated with liners do not image the liner; rather, if a label is dual imaged, at least the side of the label that is adhered to the liner is imaged before the label is affixed to the liner.
Summary
[0007] In various embodiments, a dual (double-sided) label combination, and method of producing the same are provided.
[0008] According to an embodiment, a label combination is provided. The label combination includes: a label substrate that includes at least three independent labels; a liner substrate attached to a back side of the label substrate along a front side of the liner substrate, wherein the liner substrate includes a liner label; and a pull tab substantially centered at a bottom of the label and liner substrates and the liner label and a corresponding label of the at least three independent labels, wherein the pull tab is configured to allow separation of the liner label and the corresponding label from the label combination.
[0009] In an embodiment, the liner substrate includes a specialized coating applied to a back side of at least the liner label that transforms the liner substrate into a substrate that can be imaged by one or more of: inkjet printing, laser printing, direct thermal printing, and thermal transfer printing.
Brief Description of the Drawinas
[0010] FIG. 1 A is a diagram of a first substrate configuration for a dual label combination, according to an example embodiment.
[0011] FIG. 1 B is a diagram of a second substrate configuration for a dual label combination, according to an example embodiment.
[0012] FIG. 2 is a diagram of an example dual thermal transfer label combination, according to an example embodiment.
[0013] FIG. 3A is an example first substrate imaged with first indicia for a dual-imaged label combination, according to an example embodiment.
[0014] FIG. 3B is an example second substrate imaged with second indicia for a dual-imaged label combination, according to an example embodiment.
[0015] FIG. 4 is a diagram of a method for producing a dual label combination, according to an example embodiment.
Detailed Description
[0016] As will be described more completely herein and below, a dual label combination is presented. The label combination includes a first substrate capable of being imaged on a front side of that substrate and a second substrate capable of being imaged on a back side of that substrate. [0017] The imaging technique used for imaging the front side of the first substrate can be the same as or different from the imaging technique used for imaging the back side of the second substrate.
[0018] In an embodiment, the imaging technique on the front side of the first substrate and the back side of the second substrate is one of: direct thermal, thermal transfer (discussed with the FIG. 3 below), inkjet, and laser.
[0019] When the imaging technique is inkjet or laser, the two substrates do not have to include any thermal-based coating but the liner substrate may include a specialized coating to transform the liner substrate (one of the two substrates) into a print-receptive media by making the liner substrate more opaque and conducive to being imaged by inkjet or laser printing.
[0020] In an embodiment, no specialized coating is applied to either of the substrates beyond what was premanufactured for the two substrates.
[0021] The term“channel” is a die cut portion of a substrate defined by a weakened periphery that outlines the portion (perforation) within the substrate. A“die cut” may be used herein synonymously with the term“perforation.” Both of the two substrates, discussed herein and below, include a variety of manufactured die cuts or perforations in the configurations discussed in the embodiments.
[0022] FIG. 1 A is a diagram of a first substrate 100 configuration for a dual label combination, according to an example embodiment. It is noted that the dimensions of the substrate 100 and the liner/film 120 (discussed in the FIG. 1 B) can vary in various embodiments presented herein and below.
[0023] The dual label combination includes the first substrate 100 and a second substrate 120 (FIG. 1 B). The two substrates (100 and 120) are adhered together with adhesive and capable of being separated through a release coating. That is, the back side of the first substrate 100 includes an adhesive coating and a front side of the second substrate 120 includes a release coating. [0024] In an embodiment, the entire back side of the first substrate 100 includes a uniformly applied adhesive coating and the entire front side of the second substrate includes a uniformly applied release coating.
[0025] The first substrate 100 (referred to hereinafter as“label substrate 100”) includes a substrate (face stock, efc.). The label substrate 100 includes a front side 101 .
[0026] In an embodiment, the front side 101 includes a direct thermal coating activated by a direct thermal print head that applies heat to the coating to selectively image (reveal custom indicia) the front side 101.
[0027] In an embodiment, the front side 101 includes a thermal transfer coating that permits a thermal ribbon to be applied against the front side 101 to transfer ink onto the front side 101 and thereby selectively image the front side 101.
[0028] In an embodiment, the front side 101 does not include any thermal coating and the front side 101 is imaged by a dot matrix inkjet printer and/or a laser inkjet printer.
[0029] The front side 101 includes a plurality of manufactured perforations (die cuts) 103, 107, and 109. Each perforation (103, 107, and 109) arranged on the front side 101 to define three-separate and independent labels 102 (including inner label 104), 108, and 110.
[0030] The largest depicted label 102 includes an enclosed perforated inner label 104. The inner perforated label 104 includes an indented pull tab 105 and a space 106 that is devoid of any label substrate material. The label substrate 100 has less area than the second substrate 120 (hereinafter referred to as“liner substrate 120”).
[0031] This area 106 in combination with the perforated tab 105 (which is also perforated through the liner substrate 120 through perforation 126) allows a user to grab the tab 105 and pull up to separate the inner perforated label 104 from the label 102 (which remains affixed to the liner substrate 120 - the remaining portion of 102 representing a border area for inner label 104). Because a corresponding perforation 126 (from the FIG. 2) is made in the liner substrate 120, when the user separates label 104 from the label combination, the user has portions from both the label substrate 100 (label 104) and the liner substrate 120 (label 127).
[0032] So, there is no additional material from either substrate 100 and 120 that is necessary to remove and throw away when the labels 104 and 127 are removed from the label combination, and there is no additional user actions required before gaining access to the label 127 (situated directly behind label 104), as is conventionally the approach with tear strips, or border removal approaches.
[0033] The label 104 is imaged on the front side 101 and the label 127 is imaged on the backside 121 of the liner substrate 120. Again, the approach taken to image the front side 101 of the label substrate 100 and the backside 121 of the liner substrate 120 can include the same or different imaging techniques (direct thermal, thermal transfer, dot matrix, laser inkjet, efc.). However, depending on the application, for thermal- based printing, the front side 101 of the label substrate 100 and the back side of the liner substrate 120 may need the appropriate thermal coating layer (direct thermal coating and/or thermal transfer coating).
[0034] In an embodiment, the dual label combination also includes two additional and separate labels 108 and 1 10, these can be removed through perforations 107 and 109. The imaging used to provide indicia for these labels 108 and 1 10 corresponds to the type of thermal coating, if any, applied on the front side 101.
[0035] In an embodiment, the label 104 is imaged with indicia representing an address label (as shown in the FIG. 3A).
[0036] In an embodiment, at least one of the labels 108 and 110 is imaged with indicia representing a return address label.
[0037] In an embodiment, at least one of the labels 108 and 110 is imaged with indicia representing: a coupon or promotion-based material, instructions for assembly, instructions for operating, and other types of indicia desired by a retailer. [0038] In an embodiment, the back side 121 of the label substrate 120 is imaged with indicia representing a packing slip for contents of a package to which the label 102 and 104 are affixed.
[0039] The dual label combination is processed through a printer to achieve dual-sided imaging with all the desired indicia of the retailer provided in labels 102, 104, 108, and 110 on the front side 101 of the label substrate 100 and the desired indicia of the retailer provided in label 127 on the back side of the liner substrate 120. The coatings or lack thereof on the front side 101 of label substrate 100 and the back side 121 of the liner substratel 20 determines what type of printer is used to image the labels 102, 104, 108, 110, and 127.
[0040] The printer can provide dual print heads to achieve the dual imaging on a single pass of the dual label combination through the printer. Alternatively, the printer can use a single print head that flips (changes the orientation of) the dual label combination after the front side 101 of the label substrate 100 is imaged and uses a second pass by the single print head to image the back side 121 of the liner substrate 120.
[0041] In an embodiment, the dimensions of the dual label combination is as follows: approximately 8.5 inches by 11 inches; label 108 is die cut with approximately dimensions of 4.0625 inches by 2.3125 inches; label 110 is die cut with approximately dimensions 4.0625 inches by 5.8125 inches; label 102 and 104 includes approximately dimensions of 6.5625 inches by 8.2477 inches; label 104 is die cut within label 102 with approximately dimensions of 4.7492 inches by 7.4475 inches; back cut dimensions are approximately 4.5573 inches by 7.425 inches; and the internal perforations are approximately 8 CPI by 0.015 inch tie.
[0042] It is noted that the above embodiment is presented for one embodiment and that are dimensions are possible for the die cuts and the substrates 100 (label substrate) and 120 (liner substrate).
[0043] FIG. 1 B is a diagram of the back side 121 of the liner substrate 120. The back side 121 includes perforations 123, 125, and 127 for areas 122 and 124 that correspond to labels 110 and 108, respectively. The label 127 is defined by perforation 127 and
corresponds to label 104.
[0044] In an embodiment, perforation 123 does not exist and is unnecessary in the liner substrate 120.
[0045] In an embodiment, the areas 122 and 124 are not imaged.
[0046] In an embodiment, one or more areas 122 and 124 are imaged, such as when there was not enough space for indicia needed in labels 110 and 108, respectively. In this embodiment, the space within areas 122 and 124 may be viewed as continuation of indicia provided in labels 110 and 108, respectively.
[0047] In an embodiment, the liner substrate 120 is a film or translucent-based material and becomes opaque when a thermal-based coating is applied to the back side 121 of the liner substrate 120.
[0048] In an embodiment, the entire back side 121 of the liner substrate 120 is uniformly coated with an adhesive and a portion of back side 121 represented by label 127 includes a release coating.
[0049] In an embodiment, the area to the left of perforation 125 on the back side 121 includes an adhesive coating and the portion of the back side 121 represented by label 127 includes a release coating.
[0050] In an embodiment, the area to the right of perforation 125 on the back side 121 is devoid of any adhesive coating.
[0051] In an embodiment, the area to the left of perforation 125 excluding the area representing label 127 on the back side 121 is coated with adhesive.
[0052] In an embodiment, an adhesive is applied as patches on the back side 121 , wherein the patches are applied selectively in areas that do not include the label 127 and do not include the area to the right of perforation 125.
[0053] In an embodiment, the front side 101 of the label substrate 100 is coated with a direct thermal or thermal transfer coating and the back side 121 of the liner substrate 120 is coated with a same or different thermal coating from that which was coated on the front side 101 of the label substrate 100. [0054] In an embodiment, neither the front side 101 of the label substrate 100 nor the back side 121 of the liner substrate include any thermal coating.
[0055] A sample application of the dual label combination is as follows. A retailer utilizing software for order and fulfillment receives an order for goods and processed the software to image the dual label combination with customized indicia for the order. The software interacts with a print driver for the printer and the dual label combination is fed through the printer (manually or from an infeed basket of the printer).
[0056] The printer can be an: inject printer, laser printer, a printer with dual direct thermal print heads, a printer dual thermal transfer print heads, or a printer with one direct thermal print head and one thermal transfer print head. In an embodiment, the printer can be incapable of duplex (two-sided printing), such that the printer has just one print head.
In such cases, either printer permits automatic flipping the orientation of the dual label combination to process the first side 101 and the back side 121 within the housing of the printer, or once the first side 101 is imaged with indicia by the software for the order, the dual label combination is manually fed back through the printer in an opposite orientation to image the back side 121 with different indicia.
[0057] As noted above, depending upon the print head type(s) of the printer used, the coatings on the front side 101 and the back side 121 will vary. No special coatings are necessary if the print head type(s) are inkjet or laser-based.
[0058] The printer may also activate adhesive coating on the back side 121 of the dual label combination.
[0059] While being imaged by the printer, the label 104 is imaged with indicia representing an address label for an address of a customer that placed the order. The label 110 is imaged with indicia representing a return address label for the retailer’s return processing center. The label 108 is imaged with indicia representing a discount or coupon on a next order made by the customer. While being imaged by the printer, the label 127 is imaged with indicia represent the contents of the order. [0060] The imaged dual label combination is then tom along perforation 107 to separate labels 108 and 110 from labels 102 (border portion of 104) and 104. The labels 108 and 110 may or may not be further separated from one another along perforation 109 (if not further separated, the customer can do this after receiving the packaged order to which the dual label combination is associated). The labels 108 and 110 (either a single piece of two separate pieces) are then placed inside the package associated with the order. The labels 102 and 104 are placed on the outside surface of the package as a mailing label once the package is sealed for delivery with the goods associated with the order.
[0061] The package is delivered and upon receipt by the customer, the customer grasps tab 105 and pulls up. This results in the customer separating label 104 of the label substrate 100 and label 127 of the liner substrate 120 from label 102 of the label substrate as one unit that includes the label 102 and 127. The label 102 of the label substrate 100 and the corresponding remaining liner substrate portions of the liner substrate 120 remain affixed (adhered) to the surface of the package.
The customer then grasps the tab portion of the tab 105 and the underlying liner substrate 120 in the area of the tab 105 and pulls to separate the two substrates 100 and 120 as two independent labels 104 and 127. The backside 121 of the liner substrate 120 (label 127) includes the imaged indicia representing the package (order contents). It is noted that the labels 104 and 127 do not have to be separated and can remain adhered together (such that there was no release coating on the front side of the liner substrate 120); in such embodiments, the customer may simply flip the combined label 104 and 127 to inspect the packing contents (packing list) imaged on the label 127. The customer also detects inside the package labels 108 and 1 10. Label 110 may be placed back on the same package or a different package as a return address mail label in the event the customer desires to return one or more of the goods received in the package back to the retailer. Label 108 may include a valuable discount, promotion, or offer that the customer can retain for future use. Alternative, label 108 may be imaged with indicia representing a return policy of the retailer, handling instructions for the goods of the order, assembly instructions for one or more of the goods, and the like.
[0062] FIG. 2 is a diagram of an example dual thermal transfer label combination 200, according to an example embodiment.
[0063] The combined label combination 200 includes a label substrate 210 (corresponding to label substrate 100) and a liner substrate 212 (corresponding to liner substrate 120). The front side 101 of the combined label combination 200 includes a thermal transfer coating 211. In an embodiment, the back side of the label substrate 210 includes a uniform adhesive coating. In an embodiment, the back side of the label substrate 210 includes a uniform release coating. In an embodiment, the backside of the label substrate 210 includes no adhesive and no release coatings.
[0064] The liner/film substrate 212 includes an aqueous resin enhanced thermal transfer coating 213 on the back side 121. In an embodiment, the front side of the liner substrate 212 includes a uniform release coating. In an embodiment, the front side of the liner substrate 212 includes a uniform adhesive coating. In an embodiment, the front side of the liner substrate 212 includes no release and no adhesive coatings.
[0065] In an embodiment, the thermal transfer coating 21 1 is prefabricated on the label substrate 210 whereas the aqueous resin- based thermal transfer coating 213 is post-manufactured onto the back side 121 of the liner substrate 212 by applying the coating 213 to the back side 121.
[0066] In an embodiment, the substrate 210 and the thermal print coating 211 is a pharmaceutical grade thermal print stock.
[0067] The liner 212 is a translucent and soft material until the aqueous resin-based thermal transfer coating 213 is applied at which point the liner 212 becomes more opaque and harder and conducive for thermal transfer printing by a thermal transfer print head (ribbon). [0068] In an embodiment, the aqueous resin-based thermal transfer coating 213 includes a resin dissolved in an alkaline solution so as to raise the alkalinity of the aqueous resin-based thermal transfer coating 213 above a pH of 7.0. In an embodiment, the alkaline solution is ammonia. In an embodiment, the aqueous resin-based thermal transfer coating 213 includes a pH that is equal to or greater than a pH associated with ammonia.
[0069] In an embodiment, the aqueous resin-based thermal transfer coating 213 includes a low wax content. That is, the wax content of the aqueous resin-based thermal transfer coating 213 is less than what would be found in existing thermal transfer coatings.
[0070] In an embodiment, the aqueous resin-based thermal transfer coating 213 is specialized or customized for performance to a thermal transfer ribbon of a thermal printer.
[0071] When the aqueous resin-based thermal transfer coating 213 is applied to the back side 121 of the liner 212, the liner 212 is calendared, smoothed, and hardened, such that the liner 212 is capable of being printed on by a thermal transfer ribbon of a thermal printer (the ribbon bites onto the surface of second side of the liner 212 for quality thermal transfer printing). That is, prior to the coating 213 being applied to the liner 212 is incapable of being imaged by a thermal transfer technique without significant smearing and/or smudging. After, the coating 213 is applied to the liner 212, the liner 212 becomes thermal- transfer capable and can be imaged with substantially less or without any smearing or smudging.
[0072] In an embodiment, prior to coating 213 the second side of the liner 212, the liner 212 was incapable of having barcodes or Quick Response (QR) imaged with a quality that could be read from a scanner (particularly by lower quality scanners). However, after the coating 213 is applied to the back side 121 of the liner 212, barcodes and QR codes can be imaged on the liner 212 and read by scanners without any problems. [0073] The aqueous resin-based thermal transfer coating 213 provides image quality on the liner 212 as a back side 121 of the dual label combination 200 with both the front side 101 of the label substrate 210 including a thermal transfer coating 211 and the back side 121 of the liner substrate 212 a specialized thermal transfer coating 213 (as discussed in the various embodiments above). This permits dual sided thermal transfer imaging on the label combination 200.
[0074] FIG. 3A is an example label substrate 100 imaged with first indicia for a dual-imaged label combination, according to an example embodiment. The customized indicia is imaged on the front side 101 of the label substrate 100 and represented as label 104. The Iabel104 shows indicia that includes an encoded QR code and a bar code that may be used by the sender of a package and/or a delivery agent or mail carrier of the package.
[0075] FIG. 3B is an example liner substrate 120 imaged with second indicia for a dual-imaged label combination, according to an example embodiment. The indicia represents an example packing list and order information for an order and is imaged on the back side 121 of the label substrate 120 as label 127.
[0076] It is to be noted that although the label substrate 120 may be translucent after coating the back side 121 of the labels substrate 120, the back side 121 of the label substrate 120 becomes opaque and is receptive to high quality printing, such that QR and bar codes may also be imaged on label 127 (although not depicted in the FIG. 3B, this was discussed above with the description of the FIG. 2).
[0077] FIG. 4 is a diagram of a method 400 for producing a dual- imaged label combination, according to an example embodiment
[0078] The method 400 is implemented on a press and is processed by a press configured to perform the processing depicted.
That is executable instructions that are executed by a hardware processor from a non-transitory computer-readable storage medium drive electromechanical components of the press to perform the method 400 for purposes of manufacturing the label combination discussed herein and above.
[0079] At 410, a label substrate 100 is perforated to define three separate labels. A pull tab 105 is defined in a first of the three areas for a first 104 of the three labels (104, 108, and 110).
[0080] At 420, liner substrate 120 is perforated to conespond to the three areas of 410.
[0081] At 430, an adhesive is applied to a back side of the label substrate 100.
[0082] At 440, a release coating is applied to a front side of the liner substrate 120.
[0083] At 450, the back side of label substrate 100 is aligned with the front side of the liner substrate 120. The label substrate 100 and the liner substrate 120 are adhered (pressed) together forming a label combination.
[0084] At 460, a coating is applied to a back side 121 of the liner substrate 120 for the label combination. The coating permits an original translucent material associated with the liner substrate 120 to become more opaque and receptive to imaging by a printer.
[0085] In an embodiment, at 461 , the coating is applied as a specialized coating for one of: direct thermal imaging, thermal transfer imaging, inkjet imaging, and laser imaging.
[0086] Although the present invention has been described with particular reference to certain preferred embodiments thereof, variations and modifications of the present invention can be effected within the spirit and scope of the following claims.

Claims

1. A label combination, comprising:
a label substrate that includes at least three independent labels; a liner substrate attached to a back side of the label substrate along a front side of the liner substrate, wherein the liner substrate includes a liner label; and
a pull tab substantially centered at a bottom of the label and liner substrates and the liner label and a corresponding label of the at least three independent labels, wherein the pull tab is configured to allow separation of the liner label and the corresponding label from the label combination.
2. The label of claim 1 , wherein the label substrate includes at least die cuts defining the at least three independent labels.
3. The label of claim 2, wherein the liner substrate includes at least two die cuts with one of the at least two die cuts corresponding to the liner label and the pull tab.
4. The label of claim 1 , wherein liner substrate includes an area adjacent to the pull tab that extends below the pull tab and the area is devoid of any material associated with the label substrate.
5. The label of claim 1 , wherein a front side of the label substrate includes a thermal transfer coating to allow thermal transfer imaging of customized indicia on the at least three labels.
6. The label of claim 5, wherein a back side of the liner substrate includes an aqueous resin-based thermal transfer coating that includes a lower wax content than an existing thermal transfer coating, the aqueous resin-based thermal transfer coating allows thermal transfer imaging of additional customized indicia on the liner label.
Do
7. The label of claim 1 , wherein a back side of the liner substrate includes a coating to make the liner label receptive to inkjet and laser printing.
8. The label of claim 1 , wherein a back side of the liner substrate includes a direct thermal print coating to allow the liner label to be imaged with customized indicia by direct thermal printing.
9. The label of claim 1 , wherein the label further includes perforations that extend through the substrate and the liner.
10. The label of claim 1 , wherein the label combination includes a die cut extending through both the label substrate and the liner substrate and vertically extending for a length of the label substrate and the liner substrate.
11. The label of claim 10, wherein a first side of the die cut including two of the at least three labels and a second side of the die cut including: the liner label, the corresponding label of the label substrate, and the pull tab.
12. The label of claim 11 , wherein at least some portions of a backside of the label substrate representing the second side includes an adhesive.
13. A label combination, comprising:
a label substrate include three die cuts representing three labels defined within the label substrate;
a liner substrate including two liner die cuts representing a liner label and a separation point for removing two of the three labels of the label substrate; and
a pull tab defined by a first one of the three die cuts from the label substrate and one of the two liner die cuts, the pull tab configured to allow separation of a first one of the three labels and the liner label together as
Do two adjoined labels, wherein the pull tab is substantially centered at a bottom of the two adjoined labels;
wherein a front side of the label substrate is capable of being imaged with customized indicia by a printer within first areas defining the three labels, and wherein a back side of the liner substrate is capable of being imaged with other customized indicia by the printer in second areas defining the liner label.
14. The label combination of claim 13, wherein the front side of the label substrate is prefabricated with one of: a direct thermal print coating and a thermal transfer print coating.
15. The label combination of claim 13, wherein the back side of the liner substrate is fabricated with one of: a direct thermal print coating and an aqueous resin-based thermal transfer print coating.
16. The label combination of claim 13, wherein the back side of the liner substrate is fabricated with a coating that transforms an original translucent and prefabricated liner substrate into an opaque substrate representing the liner substrate to permit imaging by one of: a direct thermal print head, a thermal transfer print head, an inkjet print head, and a laser printer.
17. The label combination of claim 13, wherein the first one of the three labels from the label substrate representing a mail address label, the liner label representing a packing or shipping list, a second one of the three labels from the label substrate representing a return address label, and a third one of the three labels from the label substrate representing particular labels to image with additional indicia for: promotional material, handling instructions, return policy information, and product assembling instructions.
Do
18. The label combination of claim 13, wherein a portion of the back side of the liner substrate includes an adhesive coating capable of being activated to adhere that portion of the liner substrate to a package, wherein the portion includes the first one of the three labels from the label substrate, the liner label, and the pull tab.
19. A method, comprising:
perforating three areas of a label substrate corresponding to three labels, wherein a pull tab is defined in a first of the three areas for a first of the three labels;
perforating a liner substrate to correspond to the three areas including the pull tab;
applying an adhesive to a back side of the label substrate;
applying a release coating to a front side of the liner substrate;
aligning the back side of the label substrate with the front side of the liner substrate and adhering the label substrate with the liner substrate forming a label combination; and
applying a coating to a back side of the liner substrate for the label combination, the coating permitting an original translucent material associated with the liner substrate to become more opaque and receptive to imaging by a printer.
20. The method of claim 19, wherein applying the coating further includes applying the coating as a specialized coating for one of: direct thermal imaging, thermal transfer imaging, inkjet imaging, and laser imaging.
Do
PCT/US2019/063771 2018-11-28 2019-11-27 Dual label combination WO2020113117A1 (en)

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CA3121030A CA3121030A1 (en) 2018-11-28 2019-11-27 Dual label combination

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US5580640A (en) * 1993-06-25 1996-12-03 Ward/Kraft, Inc. Integrated label having controlled release
US5449201A (en) 1993-12-07 1995-09-12 Moore Business Forms, Inc. Carton label with pricing sets
US5958536A (en) 1997-03-06 1999-09-28 The Challenge Printing Company Self-adhesive label with detachable sticker
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Title
See also references of EP3888074A4

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EP3888074A4 (en) 2022-06-01
EP3888074A1 (en) 2021-10-06
AU2019389145A1 (en) 2021-06-17

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