WO2020108263A1 - Silicon-containing polyester resin used for high temperature-resistant powder coating - Google Patents

Silicon-containing polyester resin used for high temperature-resistant powder coating Download PDF

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Publication number
WO2020108263A1
WO2020108263A1 PCT/CN2019/116152 CN2019116152W WO2020108263A1 WO 2020108263 A1 WO2020108263 A1 WO 2020108263A1 CN 2019116152 W CN2019116152 W CN 2019116152W WO 2020108263 A1 WO2020108263 A1 WO 2020108263A1
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Prior art keywords
silicon
resin
polyester resin
high temperature
powder coatings
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PCT/CN2019/116152
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French (fr)
Chinese (zh)
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周韦明
翟春海
焦金牛
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安徽神剑新材料股份有限公司
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Publication of WO2020108263A1 publication Critical patent/WO2020108263A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/672Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

Definitions

  • the invention relates to the technical field of coatings, in particular to a silicon-containing polyester resin for high temperature resistant powder coatings.
  • powder coating is currently widely used in metal surface coating.
  • powder coatings are mainly based on epoxy resin, polyester resin, polyurethane and acrylic.
  • the main chain is generally carbon-carbon or carbon-oxygen structure, which is limited by its molecular structure and its heat resistance is very poor, such as 280 °C Bake for 1h.
  • silicone resins Compared with ordinary organic resins, silicone resins have excellent heat resistance due to the presence of silicon-oxygen bonds. For example, they can be used at 400°C for 3 hours and the gloss retention rate is greater than 50%. Therefore, the current powder coating industry often uses polyester resin and silicone resin as a co-agent to improve heat resistance. However, due to the poor compatibility of silicone resin and polyester resin, there is overflow phenomenon under the condition of direct co-agent, which has a great impact on the surface hardness, gloss, and adhesion of mechanical properties, which eventually leads to the coating film. Performance cannot be accepted by customers.
  • CN200810053803.8 discloses a silicone-modified polyester electronic packaging material, which mainly realizes that there is a silicon-oxygen bond in the resin main chain by means of alcoholysis of silicone resin and alcohol. There are a large number of tri- and tetra-substituted silicon atoms in the resin, which are also easy to self-polymerize after alcoholysis, so the production is not easy to control.
  • CN201110058635.3 discloses a heat-resistant hydroxy resin, the synthesis principle of which is also to use a silicone resin and a polyhydric alcohol to realize the main chain of the resin through alcoholysis.
  • CN102838740A, CN103073711A, CN104987501A, CN104987501B, CN103131142A, CN102757727B, CN103980474A, CN105733417A disclose the preparation methods of silicone-containing polyester resins, which also use organosilicon intermediates and polyols to synthesize silicon-containing resins by alcoholysis to Realize the high temperature resistance of the substrate. Therefore, it also has the possibility of self-polymerization in the synthesis process and leads to production difficulties.
  • CN105418905A and CN104829819A disclose the production process of silicon-containing polyester resin, which synthesizes silicon-containing mechanical resin by putting polyol, polyacid and organosilicon intermediate into the reaction kettle, which also has uncontrollability during the synthesis process.
  • CN106220838A and CN106883399A also disclose the preparation method of silicone-modified polyester resin, which is mainly carried out in liquid or solvent, so the phenomenon of glue painting does not occur, and it is not suitable for the field of polyester resin for powder coating.
  • CN108165169AE and CN108165144A disclose the synthesis of a silicone resin, which is mainly prepared by hydrolysis of a mixed solution of phenyltrichlorosilane equal to water and toluene, the presence of water and solvent leads to the production process requires the removal of the solvent The process is complicated.
  • the monomers easily formed after hydrolysis of trichlorosilane and other monomers have three functionalities and are easy to self-polymerize, which makes the control difficult. Therefore, there is an urgent need for a preparation method of silicon-containing polyester resin for high-temperature resistant powder coatings that does not undergo self-polymerization in the production process, and the production process is simple and easy to control.
  • the present invention provides a silicon-containing polyester resin for high temperature resistant powder coatings, including polyols, aromatic polybasic acids, branching agents, silicon-containing raw materials, acidolysis agents, esterification catalysts, alcoholysis agents, and Oxygen agent is good and curing accelerator, and there is also a method for preparing the resin.
  • the resin has a molecular weight of 2500-5000g/mol and a glass transition temperature (Tg) ⁇ 54°C.
  • Tg glass transition temperature
  • the prepared powder coating is coated after curing With high gloss and excellent mechanical properties, the gloss retention rate at 280/2h can reach more than 50% and the adhesion is at least level 1, which solves the problems in the background technology.
  • the object of the present invention is to provide a silicon-containing polyester resin for high-temperature resistant powder coatings, which includes the following weight percent raw materials: polyol: 34-44% wt; aromatic polybasic acid 43-58% wt; branching agent: 0.0 -2%wt; silicon-containing raw materials: 3-12%; acidolysis agent: 0-5%wt; esterification catalyst 0.03-0.15%wt; alcoholysis agent 0-3%; antioxidant 0.01-2%wt; Curing accelerator 0-1%wt.
  • polyols are neopentyl glycol (NPG), ethylene glycol (EG), diethylene glycol (DEG), methyl propylene glycol (MPDI), ethyl butyl propylene glycol (BEPD) and cyclohexane
  • NPG neopentyl glycol
  • EG ethylene glycol
  • DEG diethylene glycol
  • MPDI methyl propylene glycol
  • BEPD ethyl butyl propylene glycol
  • CHDM alkane dimethanol
  • branching agent is one or a mixture of trimethylolpropane (TMP) and trimethylolethane (TME).
  • aromatic polybasic acid is one or a mixture of phthalic acid (PTA) and isophthalic acid (IPA).
  • antioxidant is phosphite (tri[2.4-di-tert-butylphenyl] phosphite, antioxidant 626) and hindered phenolic antioxidant (tetra[ ⁇ -(3,5 -Di-tert-butyl-4-hydroxyphenyl) propionic acid] pentaerythritol ester, antioxidant 1010) is synthesized by compounding, based on the total mass of the resin, its usage is 0.01-2%wt.
  • alcoholysis agent is one or a combination of neopentyl glycol or trimethylolpropane.
  • a further improvement is that the antioxidant is tetraethylammonium bromide, tetramethylammonium bromide, benzyltriethylammonium chloride, triphenylethylphosphonium bromide, dibutyltin dilaurate
  • the antioxidant is tetraethylammonium bromide, tetramethylammonium bromide, benzyltriethylammonium chloride, triphenylethylphosphonium bromide, dibutyltin dilaurate
  • esterification catalyst is a tin catalyst, which is one or more of dibutyltin oxide, tributyltin oxide, dihydroxybutyltin chloride, stannous oxalate, monobutyltin oxide Based on the total mass of the resin, its usage is 0.03-0.15%wt.
  • the acidolysis agent is one or more of isophthalic acid (IPA), adipic acid (ADA), 1,4-cyclohexanedicarboxylic acid (CHDA) and fumaric acid (FCC) the mix of.
  • IPA isophthalic acid
  • ADA adipic acid
  • CHDA 1,4-cyclohexanedicarboxylic acid
  • FCC fumaric acid
  • a further improvement is that the resin is a bifunctional polyester resin of carboxyl terminated polyester resin or hydroxyl terminated polyester resin or both.
  • silicon-containing raw material of the resin is disubstituted silicone oil or dichlorosilane or disubstituted alkylsilane.
  • the silicon-containing raw material of the resin is disubstituted silicone oil, which is dimethyl silicone oil or diethyl silicone oil or diphenyl silicone oil.
  • the silicon-containing raw material of the resin is dichlorosilane, which is dimethyldichlorosilane or diethyldichlorosilane or diphenylsilane.
  • the silicon-containing raw material of the resin is di-substituted alkyl silane or dimethyl dimethoxy silane or dimethyl diethoxy silane or diethyl dimethoxy silane or diethyl diethyl Oxysilane or diphenyldimethoxysilane or diphenyldiethoxysilane.
  • the resin is a carboxyl-terminated polyester resin with an acid value range of 25-55 mgKOH/g; the resin is a hydroxyl-terminated polyester resin with a hydroxyl value range of 25-120 mgKOH/g; the resin is a bifunctional polyester resin
  • the acid value range is 15-55mgKOH/g, and the hydroxyl value range is 15-55mgKOH/g.
  • the resin is a carboxyl-terminated polyester resin
  • its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to No liquid production, then lower the temperature to 140-185°C and put the aromatic acid and an appropriate amount of catalyst into the reactor at the same time, slowly increase the temperature to 235-255°C in a nitrogen atmosphere and maintain it.
  • sample to detect the acid value (AV) When it reaches 5-20mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc.
  • the temperature will be reduced to 230- Condensation at 240 °C and vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester reaches 25-55; then the temperature is reduced to 180-230 °C, antioxidants and curing accelerators are added and maintained for 5-30min, then discharged.
  • the resin is a hydroxyl-terminated polyester resin
  • its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere Until no liquid production, then reduce the temperature to 140-185 °C and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly increase the temperature to 235-255 °C in a nitrogen atmosphere and maintain it.
  • the resin is a carboxyl-terminated and hydroxy-bifunctional polyester resin
  • its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into the reaction kettle to be heated and melted, and then slowly in a nitrogen atmosphere Raise the temperature to 195°C to no liquid production, then cool to 140-185°C and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly raise the temperature to 235-255°C in a nitrogen atmosphere and maintain it. After the system is clarified, take a sample test When the acid value (AV) reaches 5-20mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc.
  • the acid value of the polyester is 30-70mgKOH/ At g, the temperature is reduced to 230-240°C and the polycondensation is carried out under vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester reaches 25-55; then the temperature is reduced to 210-230°C, the alcoholysis agent is added and maintained for 20min, and then the temperature is reduced to 180- Antioxidant and curing accelerator were put in at 225°C and maintained for 5-30 minutes before discharging.
  • resin data molecular weight is in the range of 2500-5000g/mol, and the glass transition temperature Tg ⁇ 54°C.
  • a further improvement is that the resin has a glass transition temperature Tg>60°C.
  • the resin is added with curing agent (triglycidyl isocyanurate (TGIC), hydroxyalkylamide (HAA) and blocked isocyanate), curing accelerator, pigment, filler, leveling agent and degassing agent High temperature resistant powder coating.
  • curing agent triglycidyl isocyanurate (TGIC), hydroxyalkylamide (HAA) and blocked isocyanate
  • TGIC triglycidyl isocyanurate
  • HAA hydroxyalkylamide
  • blocked isocyanate blocked isocyanate
  • a further improvement is that the high-temperature resistant powder coating prepared by the resin is cured to obtain a coating with good gloss and good mechanical properties.
  • the coating can achieve a gloss retention rate of more than 50% at 280/2h and an adhesion level of 1 or more.
  • the resin raw material of the present invention uses polyol, aromatic polybasic acid, branching agent, silicon-containing raw material, acidolysis agent, esterification catalyst, alcoholysis agent, antioxidant and curing accelerator, and also There is a method for preparing the resin.
  • the molecular weight of the resin is 2500-5000g/mol, and the glass transition temperature (Tg) ⁇ 54°C.
  • the prepared powder coating has high gloss and excellent mechanical properties after curing.
  • the light retention rate of /2h can reach more than 50% and the adhesion is above grade 1.
  • the resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 140°C and the aromatic acid and the appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 235°C in a nitrogen atmosphere and maintained. After the system was clarified, the sample was taken and the acid value (AV) reached 5mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc.
  • the resin is a hydroxyl-terminated polyester resin, and its synthesis method is as follows: the formulated amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to no liquid production Then, the temperature was lowered to 140°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reaction kettle. The temperature was slowly raised to 235°C and maintained in a nitrogen atmosphere. After the system was clarified, the temperature was reduced to 5mgKOH/g by sampling and detection.
  • the resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 165°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 245°C and maintained in a nitrogen atmosphere. After the system was clarified, the sample was taken and the acid value (AV) reached 12mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc.
  • the resin is a hydroxyl-terminated polyester resin, and its synthesis method is as follows: the formulated amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to no liquid production Then, the temperature was lowered to 185°C and the aromatic acid and the appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 255°C in a nitrogen atmosphere and maintained. After the system was clarified, a sample was taken and the acid value (AV) reached 20mgKOH/g. Condensation at 240°C and vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester is 1; then the temperature is lowered to 230°C and the antioxidant and curing accelerator are added and maintained for 30min.
  • AV acid value
  • the resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 185°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 255°C in a nitrogen atmosphere and maintained. After the system was clarified, the sample was taken and the acid value (AV) reached 20mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc.
  • Embodiment 6 The resin is a carboxyl-terminated and hydroxy-bifunctional polyester resin, and its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly in a nitrogen atmosphere Raise the temperature to 195°C to no liquid production, then lower the temperature to 160°C and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly raise the temperature to 245°C in the nitrogen atmosphere and maintain it. After the system is clarified, sample to detect the acid value (AV ) When it reaches 15mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc.
  • AV acid value
  • Table 1 shows the polyester resin components, the control acid value and performance in the production process of each of Examples 1 to 6 (each unit is g)
  • Example 7 The performance of the saturated polyester resin synthesized in the above example can be reflected by the performance of the powder coating.
  • the saturated polyester resins synthesized in the above Examples 1-6 are respectively divided into curing agent (triglycidyl isocyanurate (TGIC), blocked isocyanate (B1530)), leveling agent, titanium dioxide, barium sulfate, benzoin Weigh with 701B etc. according to the ratio in Table 2 and mix well. Melt it with a screw extruder and extrude, tablet, crush and sieve to make a powder coating. Then the powder coating is sprayed on the surface of the metal plate after the surface phosphating treatment, and the various properties of the system are tested after curing under appropriate curing conditions, and then the cured coating is placed at 280 °C/2h for over-baking, testing The heat resistance and adhesion are as follows.
  • polyester resins of Examples 1-6 have excellent heat resistance after being prepared as a powder coating, and the gloss retention of the coating after over-baking at 280°C/2h> 50%, and the adhesion is level 1, showing excellent heat resistance.
  • the present invention can be described in other specific forms that do not violate the spirit or main features of the present invention.
  • the above embodiments of the present invention can only be considered as descriptions of the invention rather than limitations, such as not being limited to the one-step preparation method of the carboxyl-terminated saturated polyester resin described in the present invention.
  • a one-step preparation scheme is adopted, in which polyols, aromatic polybasic acids, fatty polybasic acids, branching agents, acidolysis agents, and esterification catalysts are uniformly mixed to prepare a saturated resin by esterification condensation reaction, and the invention can also be obtained.

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Abstract

A silicon-containing polyester resin used for a high temperature-resistant powder coating, comprising the following raw materials in weight percent: polyol: 34-44%wt; aromatic polyacid 43-58%wt; a branching agent: 0.0-2%wt; a raw material containing silicon: 3-12%; an acidolyzing agent: 0-5%wt; an esterification catalyst 0.03-0.15%wt; an alcoholyzing agent 0-3%; an antioxidant 0.01-2%wt; and a curing accelerator 0-1%wt. Further disclosed is a method for preparing the silicon-containing polyester resin. The resin has a number average molecular weight between 2500-5000 g/mol and a glass transition temperature (Tg) ≥54°C. After curing, a powder coating prepared by the resin has high gloss and excellent mechanical properties, and the light retention rate may reach greater than 50% at 280°C/2h, and the adhesion is higher than level 1.

Description

一种耐高温粉末涂料用含硅聚酯树脂Silicone-containing polyester resin for high temperature resistant powder coating 技术领域Technical field
本发明涉及涂料技术领域,尤其涉及一种耐高温粉末涂料用含硅聚酯树脂。The invention relates to the technical field of coatings, in particular to a silicon-containing polyester resin for high temperature resistant powder coatings.
背景技术Background technique
粉末涂料作为一种绿色环保型粉末涂料,目前在金属表面涂装获得了广泛的应用。目前粉末涂料主要以环氧树脂、聚酯树脂、聚氨酯和丙烯酸等为基体,其主链一般为碳-碳或者碳-氧结构,受限于其分子结构,其耐热性能很差如280℃烘烤1h粉化。As a green and environmentally friendly powder coating, powder coating is currently widely used in metal surface coating. At present, powder coatings are mainly based on epoxy resin, polyester resin, polyurethane and acrylic. The main chain is generally carbon-carbon or carbon-oxygen structure, which is limited by its molecular structure and its heat resistance is very poor, such as 280 ℃ Bake for 1h.
与通常的有机树脂相比,有机硅树脂中由于硅-氧键的存在,使得其耐热性能非常优秀如可以在400℃下服役3小时保光率大于50%。因此目前粉末涂料行业经常采用聚酯树脂与有机硅树脂共剂的方式实现耐热性的提升。然而由于有机硅树脂和聚酯树脂的相容性比较差,直接共剂的条件下存在着着溢出现象,对表面的硬度、光泽、机械性能的附着力都有很大影响,最终导致涂膜的性能无法被客户接受。Compared with ordinary organic resins, silicone resins have excellent heat resistance due to the presence of silicon-oxygen bonds. For example, they can be used at 400°C for 3 hours and the gloss retention rate is greater than 50%. Therefore, the current powder coating industry often uses polyester resin and silicone resin as a co-agent to improve heat resistance. However, due to the poor compatibility of silicone resin and polyester resin, there is overflow phenomenon under the condition of direct co-agent, which has a great impact on the surface hardness, gloss, and adhesion of mechanical properties, which eventually leads to the coating film. Performance cannot be accepted by customers.
CN200810053803.8公开了一种有机硅改性聚酯电子封装材料,其主要是通过有机硅树脂和醇通过醇解的方式实现树脂主链中存在着硅氧键,目前工业中商业化的有机硅树脂的存在着大量的三取代和四取代的硅原子,在醇解之后同样容易自聚,因此导致生产不容易控制。CN200810053803.8 discloses a silicone-modified polyester electronic packaging material, which mainly realizes that there is a silicon-oxygen bond in the resin main chain by means of alcoholysis of silicone resin and alcohol. There are a large number of tri- and tetra-substituted silicon atoms in the resin, which are also easy to self-polymerize after alcoholysis, so the production is not easy to control.
CN201110058635.3公开了一种耐热的羟基树脂,其合成原理同样是采用有机硅树脂和多元醇通过醇解的方式实现树脂主链中。CN102838740A、CN103073711A、CN104987501A、CN104987501B、CN103131142A、CN102757727B、CN103980474A、CN105733417A公开了含有机硅的聚 酯树脂制备方法,其同样是采用有机硅中间体和多元醇通过醇解的方式实现含硅树脂的合成以实现基体的耐高温性能。因此其同样存在着合成过程中自聚的可能并导致生产困难。CN105418905A和CN104829819A公开了含硅聚酯树脂的生产工艺,其通过将多元醇、多元酸和有机硅中间体全部投入反应釜的方式合成含硅机制树脂,同样存在着合成过程中不可控。CN106220838A和CN106883399A同样公开了有机硅改性聚酯树脂的制备方法,其主要是液体或者溶剂中进行,因此不会发生胶画现象,其不适合粉末涂料用聚酯树脂领域。CN108165169AE和CN108165144A公开了一种有机硅树脂的合成,其主要通过采用苯基三氯硅烷等于水和甲苯的混合溶液中水解制备中间体,其存在着水和溶剂的存在导致生产工艺需要除去溶剂导致工艺复杂,三氯硅烷等单体水解之后易形成的单体具备3个官能度容易自聚,这样控制比较难。因此急需一种在生产过程中不会发生自聚的耐高温粉末涂料用含硅聚酯树脂制备方法,且生产工艺简单易控制。CN201110058635.3 discloses a heat-resistant hydroxy resin, the synthesis principle of which is also to use a silicone resin and a polyhydric alcohol to realize the main chain of the resin through alcoholysis. CN102838740A, CN103073711A, CN104987501A, CN104987501B, CN103131142A, CN102757727B, CN103980474A, CN105733417A disclose the preparation methods of silicone-containing polyester resins, which also use organosilicon intermediates and polyols to synthesize silicon-containing resins by alcoholysis to Realize the high temperature resistance of the substrate. Therefore, it also has the possibility of self-polymerization in the synthesis process and leads to production difficulties. CN105418905A and CN104829819A disclose the production process of silicon-containing polyester resin, which synthesizes silicon-containing mechanical resin by putting polyol, polyacid and organosilicon intermediate into the reaction kettle, which also has uncontrollability during the synthesis process. CN106220838A and CN106883399A also disclose the preparation method of silicone-modified polyester resin, which is mainly carried out in liquid or solvent, so the phenomenon of glue painting does not occur, and it is not suitable for the field of polyester resin for powder coating. CN108165169AE and CN108165144A disclose the synthesis of a silicone resin, which is mainly prepared by hydrolysis of a mixed solution of phenyltrichlorosilane equal to water and toluene, the presence of water and solvent leads to the production process requires the removal of the solvent The process is complicated. The monomers easily formed after hydrolysis of trichlorosilane and other monomers have three functionalities and are easy to self-polymerize, which makes the control difficult. Therefore, there is an urgent need for a preparation method of silicon-containing polyester resin for high-temperature resistant powder coatings that does not undergo self-polymerization in the production process, and the production process is simple and easy to control.
发明内容Summary of the invention
为解决上述问题,本发明提供一种耐高温粉末涂料用含硅聚酯树脂,包括多元醇、芳香多元酸、支化剂、含硅原材料、酸解剂、酯化催化剂、醇解剂、抗氧剂好和固化促进剂,并且还有该树脂的制备方法,该树脂的数据分子量在2500-5000g/mol,玻璃化转变温度(Tg)≥54℃,制备成的粉末涂料在固化之后涂层具备光泽高,机械性能优,在280/2h保光率可以达到50%以上且附着力为1级以上,解决了背景技术中出现的问题。本发明的目的是提供一种耐高温粉末涂料用含硅聚酯树脂,包括有以下重量百分比的原料:多元醇:34-44%wt;芳香多元酸43-58%wt;支化 剂:0.0-2%wt;含硅原材料:3-12%;酸解剂:0-5%wt;酯化催化剂0.03-0.15%wt;醇解剂0-3%;抗氧剂0.01-2%wt;固化促进剂0-1%wt。进一步改进在于:所述多元醇为新戊二醇(NPG),乙二醇(EG),二乙二醇(DEG),甲基丙二醇(MPDI),乙基丁基丙二醇(BEPD)和环己烷二甲醇(CHDM)中的一种或多种组合物。In order to solve the above problems, the present invention provides a silicon-containing polyester resin for high temperature resistant powder coatings, including polyols, aromatic polybasic acids, branching agents, silicon-containing raw materials, acidolysis agents, esterification catalysts, alcoholysis agents, and Oxygen agent is good and curing accelerator, and there is also a method for preparing the resin. The resin has a molecular weight of 2500-5000g/mol and a glass transition temperature (Tg) ≥ 54°C. The prepared powder coating is coated after curing With high gloss and excellent mechanical properties, the gloss retention rate at 280/2h can reach more than 50% and the adhesion is at least level 1, which solves the problems in the background technology. The object of the present invention is to provide a silicon-containing polyester resin for high-temperature resistant powder coatings, which includes the following weight percent raw materials: polyol: 34-44% wt; aromatic polybasic acid 43-58% wt; branching agent: 0.0 -2%wt; silicon-containing raw materials: 3-12%; acidolysis agent: 0-5%wt; esterification catalyst 0.03-0.15%wt; alcoholysis agent 0-3%; antioxidant 0.01-2%wt; Curing accelerator 0-1%wt. Further improvement is that the polyols are neopentyl glycol (NPG), ethylene glycol (EG), diethylene glycol (DEG), methyl propylene glycol (MPDI), ethyl butyl propylene glycol (BEPD) and cyclohexane One or more compositions in alkane dimethanol (CHDM).
进一步改进在于:所述支化剂为三羟甲基丙烷(TMP)和三羟甲基乙烷(TME)中的一种或者两种混合。A further improvement is that the branching agent is one or a mixture of trimethylolpropane (TMP) and trimethylolethane (TME).
进一步改进在于:所述芳香多元酸为苯二甲酸(PTA)和间苯二甲酸(IPA)中的一种或者两者的混合物。A further improvement is that the aromatic polybasic acid is one or a mixture of phthalic acid (PTA) and isophthalic acid (IPA).
进一步改进在于:所述抗氧剂为亚磷酸酯(三[2.4-二叔丁基苯基]亚磷酸酯,抗氧剂626)和受阻酚类抗氧剂(四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯,抗氧剂1010)复配的方式合成,基于树脂的总质量,其使用量是0.01-2%wt。A further improvement is that the antioxidant is phosphite (tri[2.4-di-tert-butylphenyl] phosphite, antioxidant 626) and hindered phenolic antioxidant (tetra[β-(3,5 -Di-tert-butyl-4-hydroxyphenyl) propionic acid] pentaerythritol ester, antioxidant 1010) is synthesized by compounding, based on the total mass of the resin, its usage is 0.01-2%wt.
进一步改进在于:所述醇解剂为新戊二醇或者三羟甲基丙烷中的一种或者组合物。A further improvement is that the alcoholysis agent is one or a combination of neopentyl glycol or trimethylolpropane.
进一步改进在于:所述抗氧剂为四乙基溴化铵,四甲基溴化铵,苄基三乙基氯化铵,三苯基乙基溴化膦中,二月桂酸二丁基锡的一种或者几种,基于树脂的总质量,其使用量是0.01-1%wt。A further improvement is that the antioxidant is tetraethylammonium bromide, tetramethylammonium bromide, benzyltriethylammonium chloride, triphenylethylphosphonium bromide, dibutyltin dilaurate One or more types, based on the total mass of the resin, its usage is 0.01-1%wt.
进一步改进在于:所述酯化催化剂为锡类催化剂,为二丁基氧化锡,三丁基氧化锡,二羟基丁基氯化锡,草酸亚锡,单丁基氧化锡中的一种或者几种,基于树脂的总质量,其使用量是0.03-0.15%wt。Further improvement is that the esterification catalyst is a tin catalyst, which is one or more of dibutyltin oxide, tributyltin oxide, dihydroxybutyltin chloride, stannous oxalate, monobutyltin oxide Based on the total mass of the resin, its usage is 0.03-0.15%wt.
进一步改进在于:所述酸解剂为间苯二甲酸(IPA)、己二酸(ADA)、1,4环己烷二甲酸(CHDA)和富马酸(FCC)中的一种或者多种的混合。Further improvement is that the acidolysis agent is one or more of isophthalic acid (IPA), adipic acid (ADA), 1,4-cyclohexanedicarboxylic acid (CHDA) and fumaric acid (FCC) the mix of.
进一步改进在于:该树脂是端羧基聚酯树脂或端羟基聚酯树脂或两者的 双官能团聚酯树脂。A further improvement is that the resin is a bifunctional polyester resin of carboxyl terminated polyester resin or hydroxyl terminated polyester resin or both.
进一步改进在于:该树脂含硅原材料为二取代硅油或二氯硅烷或二取代的烷基硅烷。A further improvement is that the silicon-containing raw material of the resin is disubstituted silicone oil or dichlorosilane or disubstituted alkylsilane.
进一步改进在于:该树脂含硅原材料为二取代硅油,为二甲基硅油或二乙基硅油或者二苯基硅油。A further improvement is that the silicon-containing raw material of the resin is disubstituted silicone oil, which is dimethyl silicone oil or diethyl silicone oil or diphenyl silicone oil.
进一步改进在于:该树脂含硅原材料为二氯硅烷,为二甲基二氯硅烷或二乙基二氯硅烷或者二苯基硅烷。A further improvement is that the silicon-containing raw material of the resin is dichlorosilane, which is dimethyldichlorosilane or diethyldichlorosilane or diphenylsilane.
进一步改进在于:该树脂含硅原材料为二取代的烷基硅烷或为二甲基二甲氧基硅烷或二甲基二乙氧基硅烷或二乙基二甲氧基硅烷或二乙基二乙氧基硅烷或二苯基二甲氧基硅烷或二苯基二乙氧基硅烷。Further improvement lies in that the silicon-containing raw material of the resin is di-substituted alkyl silane or dimethyl dimethoxy silane or dimethyl diethoxy silane or diethyl dimethoxy silane or diethyl diethyl Oxysilane or diphenyldimethoxysilane or diphenyldiethoxysilane.
进一步改进在于:该树脂为端羧基聚酯树脂,其酸值范围25-55mgKOH/g;该树脂为端羟基聚酯树脂,其羟值范围25-120mgKOH/g;该树脂为双官能团聚酯树脂,其酸值范围为15-55mgKOH/g,羟值范围为15-55mgKOH/g。A further improvement is that the resin is a carboxyl-terminated polyester resin with an acid value range of 25-55 mgKOH/g; the resin is a hydroxyl-terminated polyester resin with a hydroxyl value range of 25-120 mgKOH/g; the resin is a bifunctional polyester resin The acid value range is 15-55mgKOH/g, and the hydroxyl value range is 15-55mgKOH/g.
进一步改进在于:该树脂为端羧基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度235-250℃下进行酸解封端;待聚酯的酸值35-70℃时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到25-55;随之后降温至180-230℃投抗氧剂和固化促进剂并维持5-30min之后放料。A further improvement is that the resin is a carboxyl-terminated polyester resin, and its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to No liquid production, then lower the temperature to 140-185°C and put the aromatic acid and an appropriate amount of catalyst into the reactor at the same time, slowly increase the temperature to 235-255°C in a nitrogen atmosphere and maintain it. After the system is clarified, sample to detect the acid value (AV) When it reaches 5-20mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 235-250 ℃ for acid hydrolysis and end-blocking; when the acid value of the polyester is 35-70 ℃, the temperature will be reduced to 230- Condensation at 240 ℃ and vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester reaches 25-55; then the temperature is reduced to 180-230 ℃, antioxidants and curing accelerators are added and maintained for 5-30min, then discharged.
进一步改进在于:该树脂为端羟基聚酯树脂,其合成方法为:将配方量 的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值<2;随之后降温至180-230℃投抗氧剂和固化促进剂并维持5-30min之后放料。A further improvement is that the resin is a hydroxyl-terminated polyester resin, and its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere Until no liquid production, then reduce the temperature to 140-185 ℃ and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly increase the temperature to 235-255 ℃ in a nitrogen atmosphere and maintain it. After the system is clarified, sample and test the acid value (AV ) When it reaches 5-20mgKOH/g, the temperature is reduced to 230-240°C and polycondensation is carried out in vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester is less than 2; then the temperature is reduced to 180-230°C and antioxidants and curing accelerators are added And maintain 5-30min after discharge.
进一步改进在于:该树脂为端羧基和羟基双官能团聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度235-250℃下进行酸解封端;待聚酯的酸值30-70mgKOH/g时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到25-55;随后降温至210-230℃下投醇解剂并维持20min之后降温至180-225℃投抗氧剂和固化促进剂并维持5-30min之后放料。A further improvement is that the resin is a carboxyl-terminated and hydroxy-bifunctional polyester resin, and its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into the reaction kettle to be heated and melted, and then slowly in a nitrogen atmosphere Raise the temperature to 195°C to no liquid production, then cool to 140-185°C and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly raise the temperature to 235-255°C in a nitrogen atmosphere and maintain it. After the system is clarified, take a sample test When the acid value (AV) reaches 5-20mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 235-250 ℃ for acid hydrolysis and end-blocking; the acid value of the polyester is 30-70mgKOH/ At g, the temperature is reduced to 230-240°C and the polycondensation is carried out under vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester reaches 25-55; then the temperature is reduced to 210-230°C, the alcoholysis agent is added and maintained for 20min, and then the temperature is reduced to 180- Antioxidant and curing accelerator were put in at 225°C and maintained for 5-30 minutes before discharging.
进一步改进在于:该树脂数据分子量在2500-5000g/mol,玻璃化转变温度Tg≥54℃。Further improvement lies in that the resin data molecular weight is in the range of 2500-5000g/mol, and the glass transition temperature Tg≥54°C.
进一步改进在于:该树脂玻璃化转变温度Tg>60℃。A further improvement is that the resin has a glass transition temperature Tg>60°C.
进一步改进在于:该树脂添加固化剂(异氰尿酸三缩水甘油酯(TGIC),羟烷基酰胺(HAA)和封闭型异氰酸酯)、固化促进剂、颜料、填料、流平剂和脱气剂制备成耐高温的粉末涂料。Further improvement lies in: the resin is added with curing agent (triglycidyl isocyanurate (TGIC), hydroxyalkylamide (HAA) and blocked isocyanate), curing accelerator, pigment, filler, leveling agent and degassing agent High temperature resistant powder coating.
进一步改进在于:该树脂制备成的耐高温的粉末涂料进行固化之后得到光泽搞机械性能好的涂层,该涂层在280/2h保光率可以达到50%以上 且附着力为1级以上。A further improvement is that the high-temperature resistant powder coating prepared by the resin is cured to obtain a coating with good gloss and good mechanical properties. The coating can achieve a gloss retention rate of more than 50% at 280/2h and an adhesion level of 1 or more.
本发明的有益效果:本发明的树脂原料采用多元醇、芳香多元酸、支化剂、含硅原材料、酸解剂、酯化催化剂、醇解剂、抗氧剂好和固化促进剂,并且还有该树脂的制备方法,该树脂的数据分子量在2500-5000g/mol,玻璃化转变温度(Tg)≥54℃,制备成的粉末涂料在固化之后涂层具备光泽高,机械性能优,在280/2h保光率可以达到50%以上且附着力为1级以上。The beneficial effects of the present invention: the resin raw material of the present invention uses polyol, aromatic polybasic acid, branching agent, silicon-containing raw material, acidolysis agent, esterification catalyst, alcoholysis agent, antioxidant and curing accelerator, and also There is a method for preparing the resin. The molecular weight of the resin is 2500-5000g/mol, and the glass transition temperature (Tg) ≥ 54°C. The prepared powder coating has high gloss and excellent mechanical properties after curing. The light retention rate of /2h can reach more than 50% and the adhesion is above grade 1.
具体实施方式detailed description
为了加深对本发明的理解,下面将结合实施例对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。In order to deepen the understanding of the present invention, the present invention will be further described in detail in conjunction with the following examples, which are only used to explain the present invention and do not constitute a limitation to the protection scope of the present invention.
实施例一:Example one:
该树脂为端羧基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235℃并维持,待体系澄清后取样检测酸值(AV)达到5mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度235℃下进行酸解封端;待聚酯的酸值35-70℃时降温至230℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到25;随之后降温至180℃投抗氧剂和固化促进剂并维持5min之后放料。The resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 140°C and the aromatic acid and the appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 235°C in a nitrogen atmosphere and maintained. After the system was clarified, the sample was taken and the acid value (AV) reached 5mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 235 ℃ for acid hydrolysis end capping; when the acid value of the polyester is 35-70 ℃, the temperature is reduced to 230 ℃ and vacuum (-0.1MPA) polycondensation for a period of time, so that The acid value of the polyester reaches 25; after that, the temperature is reduced to 180°C, and the antioxidant and curing accelerator are added and maintained for 5 minutes, and then discharged.
实施例二:Example 2:
该树脂为端羟基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235℃并维持,待体系澄清后取 样检测酸值(AV)达到5mgKOH/g时降温至230℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值为1;随之后降温至180℃投抗氧剂和固化促进剂并维持5min之后放料。The resin is a hydroxyl-terminated polyester resin, and its synthesis method is as follows: the formulated amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to no liquid production Then, the temperature was lowered to 140°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reaction kettle. The temperature was slowly raised to 235°C and maintained in a nitrogen atmosphere. After the system was clarified, the temperature was reduced to 5mgKOH/g by sampling and detection. Polycondensation at 230°C and vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester is 1; then the temperature is reduced to 180°C, antioxidants and curing accelerators are added and maintained for 5 minutes, and then discharged.
实施例三:Example three:
该树脂为端羧基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在氮气氛中缓慢升温至195℃至无液体生产,随后降温至165℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至245℃并维持,待体系澄清后取样检测酸值(AV)达到12mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度242℃下进行酸解封端;待聚酯的酸值35-70℃时降温至235℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到40;随之后降温至200℃投抗氧剂和固化促进剂并维持18min之后放料。The resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 165°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 245°C and maintained in a nitrogen atmosphere. After the system was clarified, the sample was taken and the acid value (AV) reached 12mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 242 ℃ for acid hydrolysis end capping; when the acid value of the polyester is 35-70 ℃, the temperature is reduced to 235 ℃ and vacuum (-0.1MPA) polycondensation for a period of time, so that The acid value of the polyester reaches 40; after that, the temperature is lowered to 200°C, and the antioxidant and curing accelerator are added and maintained for 18 minutes before discharging.
实施例四:Example 4:
该树脂为端羟基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至255℃并维持,待体系澄清后取样检测酸值(AV)达到20mgKOH/g时降温至240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值1;随之后降温至230℃投抗氧剂和固化促进剂并维持30min之后放料。The resin is a hydroxyl-terminated polyester resin, and its synthesis method is as follows: the formulated amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly heated to 195°C in a nitrogen atmosphere to no liquid production Then, the temperature was lowered to 185°C and the aromatic acid and the appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 255°C in a nitrogen atmosphere and maintained. After the system was clarified, a sample was taken and the acid value (AV) reached 20mgKOH/g. Condensation at 240℃ and vacuum (-0.1MPA) for a period of time, so that the acid value of the polyester is 1; then the temperature is lowered to 230℃ and the antioxidant and curing accelerator are added and maintained for 30min.
实施例五:Example 5:
该树脂为端羧基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在氮气氛中缓慢升温至195℃至无液体生产,随后降温至185℃并将芳香酸和适量的催化剂同时 投入反应釜中,在氮气氛中缓慢升温至255℃并维持,待体系澄清后取样检测酸值(AV)达到20mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度250℃下进行酸解封端;待聚酯的酸值70℃时降温至240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到55;随之后降温至230℃投抗氧剂和固化促进剂并维持30min之后放料。The resin is a carboxyl-terminated polyester resin, and its synthesis method is: put the formula amount of polyol, branching agent and silicon-containing raw materials into a reaction kettle to heat and melt, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production. Subsequently, the temperature was lowered to 185°C and the aromatic acid and an appropriate amount of catalyst were simultaneously put into the reactor. The temperature was slowly raised to 255°C in a nitrogen atmosphere and maintained. After the system was clarified, the sample was taken and the acid value (AV) reached 20mgKOH/g. Acid hydrolysis agent IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 250 ℃ for acid hydrolysis and end-blocking; when the acid value of the polyester is 70 ℃, the temperature is reduced to 240 ℃ and vacuum (-0.1MPA) polycondensation for a period of time, making polyester The acid value reached 55; then the temperature was lowered to 230°C and the antioxidant and curing accelerator were added and maintained for 30 minutes before discharging.
实施例六:该树脂为端羧基和羟基双官能团聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至160℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至245℃并维持,待体系澄清后取样检测酸值(AV)达到15mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度242℃下进行酸解封端;待聚酯的酸值50时降温至235℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到35;随后降温至220℃下投醇解剂并维持20min之后降温至200℃投抗氧剂和固化促进剂并维持20min之后放料。Embodiment 6: The resin is a carboxyl-terminated and hydroxy-bifunctional polyester resin, and its synthesis method is: the formula amount of polyol, branching agent and silicon-containing raw materials are put into a reaction kettle to be heated and melted, and then slowly in a nitrogen atmosphere Raise the temperature to 195℃ to no liquid production, then lower the temperature to 160℃ and put the aromatic acid and the appropriate amount of catalyst into the reactor at the same time, slowly raise the temperature to 245℃ in the nitrogen atmosphere and maintain it. After the system is clarified, sample to detect the acid value (AV ) When it reaches 15mgKOH/g, add secondary acid hydrolysis agents IPA, ADA, CHDA, FCC, etc. and maintain the temperature at 242 ℃ for acid hydrolysis and end-blocking; when the acid value of the polyester is 50, lower the temperature to 235 ℃ and vacuum (-0.1MPA ) Polycondensation for a period of time, so that the acid value of the polyester reaches 35; then the temperature is reduced to 220 ℃ and the alcoholysis agent is added and maintained for 20 minutes, then the temperature is reduced to 200 ℃ and the antioxidant and curing accelerator are injected and maintained for 20 minutes.
表1为实施例一至六的聚酯树脂组分、生产过程中的控制酸值和性能(各个组分单位均为g)Table 1 shows the polyester resin components, the control acid value and performance in the production process of each of Examples 1 to 6 (each unit is g)
Figure PCTCN2019116152-appb-000001
Figure PCTCN2019116152-appb-000001
Figure PCTCN2019116152-appb-000002
Figure PCTCN2019116152-appb-000002
续上面表格Continued from the table above
Figure PCTCN2019116152-appb-000003
Figure PCTCN2019116152-appb-000003
实施例七:用以上实施例合成的饱和聚酯树脂的性能可以通过制成的粉末涂料的性能来体现。Example 7: The performance of the saturated polyester resin synthesized in the above example can be reflected by the performance of the powder coating.
将以上实施例1-6合成的饱和聚酯树脂,分别于固化剂(三缩水甘油异氰尿酸酯(TGIC),封闭型异氰酸酯(B1530))、流平剂、钛白粉、硫酸钡、安息香和701B等按照表2中的比例称好后混匀,用螺杆挤出机熔融分别挤出、压片、破碎和过筛后制成粉末涂料。随后将粉末涂料喷涂在经表面磷化处理之后的金属板面上,经合适固化条件下固化后测试体系的各种性能,随后将固化之后的涂层置于280℃/2h过烘烤,测试其耐热性能和附着力,结果如下。The saturated polyester resins synthesized in the above Examples 1-6 are respectively divided into curing agent (triglycidyl isocyanurate (TGIC), blocked isocyanate (B1530)), leveling agent, titanium dioxide, barium sulfate, benzoin Weigh with 701B etc. according to the ratio in Table 2 and mix well. Melt it with a screw extruder and extrude, tablet, crush and sieve to make a powder coating. Then the powder coating is sprayed on the surface of the metal plate after the surface phosphating treatment, and the various properties of the system are tested after curing under appropriate curing conditions, and then the cured coating is placed at 280 ℃/2h for over-baking, testing The heat resistance and adhesion are as follows.
表2.粉末涂料的组成和涂层性能Table 2. Composition and performance of powder coatings
Figure PCTCN2019116152-appb-000004
Figure PCTCN2019116152-appb-000004
Figure PCTCN2019116152-appb-000005
Figure PCTCN2019116152-appb-000005
从表格2中可以看出实施例1-6的聚酯树脂在制备成粉末涂料固化之后的涂层具备优异的耐热性,其在280℃/2h过烘烤之后涂层的保光率>50%,且附着力为1级,表现出具备优越的耐热性能。It can be seen from Table 2 that the polyester resins of Examples 1-6 have excellent heat resistance after being prepared as a powder coating, and the gloss retention of the coating after over-baking at 280°C/2h> 50%, and the adhesion is level 1, showing excellent heat resistance.
本发明可以用其他的不违背本发明的精神或主要特征的具体形式来描述。本发明的上述实施方案都只能认为是对发明的描述而不是限制,如不限于本发明所述的端羧基饱和聚酯树脂的一步法制备方案。采用一步法制备方案,即将多元醇、芳香多元酸、脂肪多元酸、支化剂、酸解剂和酯化催化剂混合均匀后进行酯化缩合反应的方式制备成饱和树脂,也是可以得到本发明所述的聚酯树脂。因此凡是依据本发明的实质技术对以上实施例所做的任何细微修改、等同变化修饰,均属于本发明技术方案的范围内。The present invention can be described in other specific forms that do not violate the spirit or main features of the present invention. The above embodiments of the present invention can only be considered as descriptions of the invention rather than limitations, such as not being limited to the one-step preparation method of the carboxyl-terminated saturated polyester resin described in the present invention. A one-step preparation scheme is adopted, in which polyols, aromatic polybasic acids, fatty polybasic acids, branching agents, acidolysis agents, and esterification catalysts are uniformly mixed to prepare a saturated resin by esterification condensation reaction, and the invention can also be obtained. The polyester resin mentioned. Therefore, any slight modification and equivalent change modification made to the above embodiments according to the essential technology of the present invention belong to the scope of the technical solution of the present invention.

Claims (22)

  1. 一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:包括有以下重量百分比的原料:多元醇:34-44%wt;芳香多元酸43-58%wt;支化剂:0.0-2%wt;含硅原材料:3-12%;酸解剂:0-5%wt;酯化催化剂0.03-0.15%wt;醇解剂0-3%;抗氧剂0.01-2%wt;固化促进剂0-1%wt。A silicon-containing polyester resin for high-temperature powder coatings, characterized in that it includes the following weight percent raw materials: polyol: 34-44%wt; aromatic polyacid 43-58%wt; branching agent: 0.0-2 %Wt; silicon-containing raw materials: 3-12%; acidolysis agent: 0-5%wt; esterification catalyst 0.03-0.15%wt; alcoholysis agent 0-3%; antioxidant 0.01-2%wt; curing promotion Agent 0-1%wt.
  2. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述多元醇为新戊二醇(NPG),乙二醇(EG),二乙二醇(DEG),甲基丙二醇(MPDI),乙基丁基丙二醇(BEPD)和环己烷二甲醇(CHDM)中的一种或多种组合物。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the polyol is neopentyl glycol (NPG), ethylene glycol (EG), diethylene glycol (DEG) ), one or more of methyl propylene glycol (MPDI), ethyl butyl propylene glycol (BEPD) and cyclohexane dimethanol (CHDM).
  3. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述支化剂为三羟甲基丙烷(TMP)和三羟甲基乙烷(TME)中的一种或者两种混合。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the branching agent is trimethylolpropane (TMP) and trimethylolethane (TME). One or a mixture of the two.
  4. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述芳香多元酸为苯二甲酸(PTA)和间苯二甲酸(IPA)中的一种或者两者的混合物。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the aromatic polybasic acid is one or both of phthalic acid (PTA) and isophthalic acid (IPA) Mixture.
  5. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述抗氧剂为亚磷酸酯(三[2.4-二叔丁基苯基]亚磷酸酯,抗氧剂626)和受阻酚类抗氧剂(四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯,抗氧剂1010)复配的方式合成,基于树脂的总质量,其使用量是0.01-2%wt。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the antioxidant is phosphite (tri [2.4-di-tert-butylphenyl] phosphite, resistant Oxygen agent 626) and hindered phenolic antioxidants (tetra[β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid] pentaerythritol ester, antioxidant 1010) were synthesized in a way based on The total mass of the resin is 0.01-2%wt.
  6. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述醇解剂为新戊二醇或者三羟甲基丙烷中的一种或者组合物。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the alcoholysis agent is one or a combination of neopentyl glycol or trimethylolpropane.
  7. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述抗氧剂为四乙基溴化铵,四甲基溴化铵,苄基三乙基氯化铵, 三苯基乙基溴化膦中,二月桂酸二丁基锡的一种或者几种,基于树脂的总质量,其使用量是0.01-1%wt。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, wherein the antioxidant is tetraethylammonium bromide, tetramethylammonium bromide, benzyltriethyl chloride Ammonium chloride, triphenylethylphosphonium bromide, one or more of dibutyltin dilaurate, based on the total mass of the resin, its usage is 0.01-1%wt.
  8. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述酯化催化剂为锡类催化剂,为二丁基氧化锡,三丁基氧化锡,二羟基丁基氯化锡,草酸亚锡,单丁基氧化锡中的一种或者几种,基于树脂的总质量,其使用量是0.03-0.15%wt。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, characterized in that the esterification catalyst is a tin catalyst, which is dibutyltin oxide, tributyltin oxide, dihydroxybutyrate One or more of tin tin chloride, stannous oxalate, and monobutyl tin oxide, based on the total mass of the resin, its usage is 0.03-0.15%wt.
  9. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:所述酸解剂为间苯二甲酸(IPA)、己二酸(ADA)、1,4环己烷二甲酸(CHDA)和富马酸(FCC)中的一种或者多种的混合。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, characterized in that the acidolysis agent is isophthalic acid (IPA), adipic acid (ADA), 1,4 cyclohexane A mixture of one or more of alkanedicarboxylic acid (CHDA) and fumaric acid (FCC).
  10. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂是端羧基聚酯树脂或端羟基聚酯树脂或两者的双官能团聚酯树脂。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, characterized in that the resin is a bifunctional polyester resin of carboxyl-terminated polyester resin or hydroxyl-terminated polyester resin or both.
  11. 如权利要求1或10所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂含硅原材料为二取代硅油或二氯硅烷或二取代的烷基硅烷。The silicon-containing polyester resin for high temperature powder coatings according to claim 1 or 10, characterized in that the silicon-containing raw material of the resin is di-substituted silicone oil or dichlorosilane or di-substituted alkylsilane.
  12. 根如权利要求11所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂含硅原材料为二取代硅油,为二甲基硅油或二乙基硅油或者二苯基硅油。The silicon-containing polyester resin for high temperature powder coatings according to claim 11, characterized in that the silicon-containing raw material of the resin is di-substituted silicone oil, which is dimethyl silicone oil or diethyl silicone oil or diphenyl silicone oil .
  13. 如权利要求11所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂含硅原材料为二氯硅烷,为二甲基二氯硅烷或二乙基二氯硅烷或者二苯基硅烷。The silicon-containing polyester resin for high temperature powder coatings according to claim 11, characterized in that the silicon-containing raw material of the resin is dichlorosilane, which is dimethyldichlorosilane or diethyldichlorosilane or dichlorosilane Phenylsilane.
  14. 如权利要求11所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂含硅原材料为二取代的烷基硅烷或为二甲基二甲氧基硅烷或二甲基二乙氧基硅烷或二乙基二甲氧基硅烷或二乙基二乙氧基硅烷 或二苯基二甲氧基硅烷或二苯基二乙氧基硅烷。The silicon-containing polyester resin for high-temperature powder coatings according to claim 11, characterized in that the silicon-containing raw material of the resin is di-substituted alkylsilane or dimethyldimethoxysilane or dimethyl Diethoxysilane or diethyldimethoxysilane or diethyldiethoxysilane or diphenyldimethoxysilane or diphenyldiethoxysilane.
  15. 如权利要求10所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂为端羧基聚酯树脂,其酸值范围25-55mgKOH/g;该树脂为端羟基聚酯树脂,其羟值范围25-120mgKOH/g;该树脂为双官能团聚酯树脂,其酸值范围为15-55mgKOH/g,羟值范围为15-55mgKOH/g。The silicon-containing polyester resin for high temperature powder coatings according to claim 10, characterized in that: the resin is a carboxyl-terminated polyester resin with an acid value ranging from 25 to 55 mgKOH/g; the resin is a hydroxyl-terminated polyester The resin has a hydroxyl value range of 25-120 mgKOH/g; the resin is a bifunctional polyester resin with an acid value range of 15-55 mgKOH/g and a hydroxyl value range of 15-55 mgKOH/g.
  16. 如权利要求10或15所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂为端羧基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度235-250℃下进行酸解封端;待聚酯的酸值35-70℃时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到25-55;随之后降温至180-230℃投抗氧剂和固化促进剂并维持5-30min之后放料。The silicon-containing polyester resin for high temperature powder coatings according to claim 10 or 15, characterized in that: the resin is a carboxyl-terminated polyester resin, and its synthesis method is: the formula amount of polyol and branching agent Put the silicon-containing raw materials into the reactor for heating and melting, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production, and then cool to 140-185°C and put the aromatic acid and an appropriate amount of catalyst into the reactor at the same time. Slowly increase the temperature to 235-255 ℃ and maintain it. After the system is clarified, sample and test the acid value (AV) to reach 5-20mgKOH/g. Add secondary acidolysis agents IPA, ADA, CHDA and FCC, etc. and maintain the temperature at 235-250 ℃ Carry out acid hydrolysis and end-capping; when the acid value of the polyester is 35-70 ℃, cool down to 230-240 ℃ and vacuum (-0.1MPA) polycondensation for a period of time, so that the polyester acid value reaches 25-55; then cool to Antioxidant and curing accelerator are injected at 180-230°C and maintained for 5-30 minutes before discharging.
  17. 如权利要求10或15所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂为端羟基聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值<2;随之后降温至180-230℃投抗氧剂和固化促进剂并维持5-30min之后放料。The silicon-containing polyester resin for high-temperature powder coatings according to claim 10 or 15, characterized in that the resin is a hydroxyl-terminated polyester resin, and its synthesis method is: combining the formulated amount of polyol and branching agent Put it into a reactor with silicon-containing raw materials for heating and melting, and then slowly raise the temperature to 195°C in a nitrogen atmosphere to no liquid production, and then lower the temperature to 140-185°C and put the aromatic acid and an appropriate amount of catalyst into the reactor at the same time. Slowly increase the temperature to 235-255°C in the atmosphere and maintain it. After the system is clarified, take a sample and measure the acid value (AV) to reach 5-20mgKOH/g. Reduce the temperature to 230-240°C and condense in vacuum (-0.1MPA) for a period of time The acid value of <2; then drop the temperature to 180-230 ℃, put antioxidant and curing accelerator and maintain it for 5-30min, then discharge.
  18. 如权利要求10或15所述的一种耐高温粉末涂料用含硅聚酯树脂,其 特征在于:该树脂为端羧基和羟基双官能团聚酯树脂,其合成方法为:将配方量的多元醇、支化剂和含硅原材料投入反应釜中加热融化,随后在在氮气氛中缓慢升温至195℃至无液体生产,随后降温至140-185℃并将芳香酸和适量的催化剂同时投入反应釜中,在氮气氛中缓慢升温至235-255℃并维持,待体系澄清后取样检测酸值(AV)达到5-20mgKOH/g时加入二次酸解剂IPA、ADA、CHDA和FCC等并维持温度235-250℃下进行酸解封端;待聚酯的酸值30-70mgKOH/g时降温至230-240℃并真空(-0.1MPA)缩聚一段时间,使得聚酯的酸值达到25-55;随后降温至210-230℃下投醇解剂并维持20min之后降温至180-225℃投抗氧剂和固化促进剂并维持5-30min之后放料。The silicon-containing polyester resin for high temperature powder coatings according to claim 10 or 15, characterized in that the resin is a carboxyl-terminated and hydroxy-functional polyester resin, and its synthesis method is: the formula amount of polyol , Branching agent and silicon-containing raw materials are put into the reaction kettle for heating and melting, and then slowly heated to 195°C in a nitrogen atmosphere to no liquid production, and then cooled to 140-185°C and the aromatic acid and an appropriate amount of catalyst are simultaneously put into the reaction kettle In the nitrogen atmosphere, slowly raise the temperature to 235-255°C and maintain it. After the system is clarified, take a sample and test the acid value (AV) to reach 5-20mgKOH/g. Add the secondary acidolysis agents IPA, ADA, CHDA, FCC, etc. and maintain Carry out acid hydrolysis and capping at a temperature of 235-250℃; when the acid value of the polyester is 30-70mgKOH/g, the temperature is reduced to 230-240℃ and vacuum (-0.1MPA) polycondensation for a period of time, so that the acid value of the polyester reaches 25- 55; The temperature is then reduced to 210-230°C and the alcoholysis agent is added and maintained for 20min. The temperature is then reduced to 180-225°C and the antioxidant and curing accelerator are injected and maintained for 5-30min.
  19. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂数据分子量在2500-5000g/mol,玻璃化转变温度Tg≥54℃。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, characterized in that the resin data molecular weight is 2500-5000g/mol, and the glass transition temperature Tg ≥ 54°C.
  20. 如权利要求19所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂玻璃化转变温度Tg>60℃。The silicon-containing polyester resin for high temperature powder coatings according to claim 19, wherein the resin has a glass transition temperature Tg>60°C.
  21. 如权利要求1所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂添加固化剂(异氰尿酸三缩水甘油酯(TGIC),羟烷基酰胺(HAA)和封闭型异氰酸酯)、固化促进剂、颜料、填料、流平剂和脱气剂制备成耐高温的粉末涂料。The silicon-containing polyester resin for high temperature powder coatings according to claim 1, characterized in that: the resin is added with a curing agent (triglycidyl isocyanurate (TGIC), hydroxyalkylamide (HAA) and blocking Type isocyanate), curing accelerator, pigment, filler, leveling agent and degassing agent are prepared into high temperature resistant powder coatings.
  22. 如权利要求21所述的一种耐高温粉末涂料用含硅聚酯树脂,其特征在于:该树脂制备成的耐高温的粉末涂料进行固化之后得到光泽搞机械性能好的涂层,该涂层在280/2h保光率可以达到50%以上且附着力为1级以上。The silicon-containing polyester resin for high temperature resistant powder coatings according to claim 21, characterized in that: after curing the high temperature resistant powder coating prepared by the resin, a coating with good gloss and good mechanical properties is obtained, and the coating In 280/2h, the gloss retention rate can reach more than 50% and the adhesion is more than level 1.
PCT/CN2019/116152 2018-11-30 2019-11-07 Silicon-containing polyester resin used for high temperature-resistant powder coating WO2020108263A1 (en)

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