WO2020106027A1 - Real-time device for counting foreign materials in fluid by using filter medium - Google Patents

Real-time device for counting foreign materials in fluid by using filter medium

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Publication number
WO2020106027A1
WO2020106027A1 PCT/KR2019/015864 KR2019015864W WO2020106027A1 WO 2020106027 A1 WO2020106027 A1 WO 2020106027A1 KR 2019015864 W KR2019015864 W KR 2019015864W WO 2020106027 A1 WO2020106027 A1 WO 2020106027A1
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WO
WIPO (PCT)
Prior art keywords
fluid
filter medium
real
sample
time
Prior art date
Application number
PCT/KR2019/015864
Other languages
French (fr)
Korean (ko)
Inventor
김진호
Original Assignee
주식회사 제덱스
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Publication date
Application filed by 주식회사 제덱스 filed Critical 주식회사 제덱스
Publication of WO2020106027A1 publication Critical patent/WO2020106027A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M1/00Design features of general application
    • G06M1/08Design features of general application for actuating the drive
    • G06M1/10Design features of general application for actuating the drive by electric or magnetic means
    • G06M1/101Design features of general application for actuating the drive by electric or magnetic means by electro-optical means
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M11/00Counting of objects distributed at random, e.g. on a surface

Definitions

  • the present invention relates to a real-time foreign matter counting device in a fluid using a filter medium, and more specifically, to a system for counting the surface of the filter medium at the same time as filtration to count foreign matter through real-time monitoring and observation coefficients in the case of gas, and light in the case of liquids
  • the present invention relates to a real-time foreign material counting device using a filter material that stops counting when a liquid passes through and controls the passage of a liquid when the refraction is too severe to count simultaneously with filtration.
  • Such a clean room is a space where pollution control is performed by controlling the concentration of airborne particles within the specified cleanliness level limit, and controls and manages the environment composition such as temperature, humidity, room pressure, illuminance, noise, and vibration as needed. It refers to the space where it is performed, and is currently being introduced and operated in various industries such as semiconductors, LCD displays, aviation, pharmaceuticals, hospitals, and food.
  • Patent Document 1 discloses a particle counting method and apparatus on the surface.
  • the above [Patent Document 1] relates to a particle counting method and apparatus on a surface, and a configuration of a particle counter is disclosed in which particles are filtered through a laser diode light source counter and a filter when the sample surface is sucked through an air pump through a scanner.
  • Patent Document 2 discloses a foreign material inspection device for a flat panel display device.
  • Patent Document 2 relates to a foreign material inspector of a flat panel display device, which is disposed on the side of the substrate and receives light reflected from the foreign material irradiated from the photometric generating unit and the photometric generating unit that irradiates light parallel to the upper surface of the substrate.
  • a flat panel display comprising imaging means disposed on the imaging lens. It shows the foreign body inspection machine of the device.
  • Patent Document 3 Korean Patent Registration No. 10-1809009, Announcement Date of December 15, 2017 (hereinafter referred to as [Patent Document 3]) discloses a surface foreign matter detector of a transparent or translucent film.
  • Patent Document 3 relates to a surface foreign matter detector of a transparent or translucent film.
  • the surface foreign matter detector of a transparent or translucent film includes an optical unit and an optical housing accommodating the optical unit from the inside.
  • the holder supporter is manufactured using a material capable of generating a certain amount of static electricity between foreign substances floating in the surrounding ball to prevent the foreign substances floating or scattering in the surrounding working space from being conducted to the film side.
  • Patent Document 1 the conventional method and apparatus for counting particles on the surface of [Patent Document 1] is to count the particles on the surface, and has a problem that the original shape or shape of the particles is unknown.
  • Patent Document 2 the foreign material inspection machine of [Patent Document 2] is difficult to have sufficient reliability in the foreign material inspection accuracy, and has a problem in that the inspection results fluctuate depending on the working environment requirements around the inspection site.
  • Patent Document 1 U.S. Patent Registration No. 552538, Publication Date 1993.10.19.
  • Patent Document 2 Korean Registered Patent No. 10-1042143, Announcement Date 2011. 06. 16.
  • Patent Document 3 Korean Registered Patent No. 10-1809009, Announcement Date 2017. 12. 15.
  • the surface of the filter medium is counted simultaneously with filtration, real-time monitoring and observation counting is possible in the case of gas, and in the case of liquids, light refraction is severe and counting simultaneously with filtration.
  • the object of the present invention is to provide a fluid real-time foreign material counting device using a filter medium that stops counting when a liquid passes by controlling the passage of the liquid and proceeds counting when stopping the passage of the liquid when it is not possible.
  • a real-time foreign matter counting device in a fluid using a filter medium the optical unit 100;
  • An optical housing 200 accommodating the optical unit 100 therein and comprising a through phenomenon;
  • a light irradiation unit 300 provided on the lower side of the optical housing 200 to irradiate light toward the filter paper 510; It is provided on the lower side of the light irradiation unit 300, the filter paper 510 is fixed to support the filter paper 510 so that it can be seated on the upper, and the filter medium supporting perforated plate 520 having a plurality of holes;
  • a detector holder 500 for fixing the filter medium supporting perforated plate 520;
  • a sample fluid inlet 530 disposed in the fluid inflow region 531 of the upper side of the perforated plate 520 of the filter holder of the detector holder 500;
  • a sample fluid outlet (540) disposed in the fluid discharge area (541) below the filter medium supporting perforated plate (520) of the detector holder (500).
  • a fluid suction pump 570 to suck and discharge the sample fluid in real time.
  • the sample fluid when the sample fluid is a liquid, it is characterized by controlling the passage of the liquid through the fluid suction pump 570 to stop the counting when the liquid passes, and to advance the counting when the liquid is stopped.
  • the detector holder 500 is composed of a top transparent cover 550 to count foreign matter in the optical unit 100
  • the side of the detector holder 500 is a metering irradiation unit It is characterized in that it is composed of a side transparent cover 560 to irradiate light from the side.
  • the fluid inlet 530 for introducing the sample fluid and the fluid outlet 540 for discharging the sample fluid are blocked with a plug to store a foreign material sample or move for analysis.
  • the detector holder 500 is provided with a fluid inlet 530 in the fluid inlet region 531;
  • the fluid outlet 540 is disposed in the fluid discharge area 541 and the positions of the fluid inlet 530 and the fluid outlet 540 may be selectively configured according to the type of sample fluid; It is characterized by counting the surface of the filter medium at the same time as filtration.
  • the filter paper is replaced with a filter material using a membrane filter, so that foreign matter larger than the hole can be collected and collected, and at the same time as the process of collecting particles, the collected particles are automatically counted. do.
  • the filter paper is replaced by using a filter medium so that particles contained in the fluid adhere to the surface of the plate material so that they can be counted, and at the same time as the process of collecting particles, the collected particles are automatically counted. do.
  • the plate is made of a material similar to the surface of the product to be protected to prevent defects by predicting the effect on the product.
  • the pressure-sensitive adhesive on the plate material to increase the efficiency of collecting the particles contained in the fluid.
  • the foreign matter change in the sample can be observed over time by counting the surface of the filter medium at the same time as filtration without separating the filtration device, and secondly, the gas is monitored in real time. And observation count is possible.
  • counting can be stopped by counting by stopping the counting when the liquid passes and counting when the liquid is stopped by controlling the passage of the liquid even when the counting cannot proceed simultaneously with filtration.
  • it is possible to prevent foreign matter from adhering to the filter in the process of separating and moving the filter from the filtration device.
  • many precautions are taken to maintain safety even when the filtration target is a dangerous chemical or dangerous substance that transports the sample. And it is possible to reduce the cost
  • sixth by using a filter material similar to the surface of the product to be protected, there is an increased effect of preventing defects by predicting the effect on the product.
  • FIG. 1 is a perspective view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
  • Figure 2 is a schematic cross-sectional view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
  • Figure 3 is a real-time foreign matter counting device configuration in the fluid using a filter medium according to an embodiment of the present invention
  • Figure 4 is a light irradiation unit configuration of the real-time foreign matter counting device in the fluid using a filter medium according to an embodiment of the present invention
  • FIG. 5 is a side cross-sectional view schematically showing a detector holder according to an embodiment of the present invention
  • FIG. 6 is a perspective view schematically showing a detector holder according to an embodiment of the present invention
  • FIG. 7 is a three-dimensional view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
  • FIG. 8 is a view showing another example of FIG. 7.
  • FIG. 1 is a perspective view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
  • FIG. 2 is a schematic cross-sectional view of a real-time foreign material counting device in a fluid using a filter medium according to an embodiment of the present invention.
  • FIG. 4 is a configuration diagram of a light irradiation unit of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention.
  • a real-time foreign matter counting device in a fluid using a filter medium the foreign matter attached to the filter paper 510 of the detector holder 500 through which the foreign matter detection sample passes
  • the optical unit 100 and the optical unit 100 are accommodated inside and the optical housing 200 having a through shape is provided below the optical housing 200 to irradiate light with a filter paper 510, but filter paper A light irradiation unit 300 capable of irradiating light toward the filter paper 510 in a direction surrounding the periphery of the 510, and provided on the lower side of the light irradiation unit 300, the filter paper is supported and fixed so that the filter paper can be seated on the upper part, and is fixed.
  • the optical unit 100 can be applied to various instruments such as a microscope, a magnifier, and an image sensor, and in an embodiment of the present invention, as an example, the focal length can be easily applied to a microscope.
  • the optical housing 200 is made of a through phenomenon in which the inside is empty so that the optical unit 100 can be accommodated therein, and the optical housing 200 has an inspector measuring the focal length of the optical unit 100, that is, the microscope. If necessary, an adjustment switch 210 is provided so as to be easily adjustable, and a separate display 250 may be provided to further enlarge an image detected from the optical unit 100 so that an inspector can easily check the image.
  • the detector holder 500, the optical unit 100 is disposed on the top can count the foreign matter detected on the filter paper 510, the filter material supporting perforated plate (520) to fix and support the filter paper (510) ) Is provided, and the filter paper 510 is seated above the perforated plate 520 of the filter medium.
  • the upper side of the detector holder 500 is irradiated with the direct light source through the optical unit 100, the side of the detector holder 500 indicates that the light source side light is irradiated through the first and second photometric irradiation units (310 320).
  • the detector holder 500 is configured with a fluid inlet 530 for introducing sample fluid, and the sample fluid is filtered through a filter paper 510 supported on the upper side of the perforated plate 520 of the filter medium.
  • the fluid passed to the lower side of the filter medium supporting perforated plate 520 discharges the sample fluid to the fluid inlet 530 of the detector holder 500, and simultaneously filters the surface of the filter paper 510 to count the fluid in real time. It is characterized by a technical feature that foreign matter counting is possible.
  • the light irradiation unit 300 the first to the first to irradiate light corresponding to the circumferential direction including the left and right and front and rear direction of the filter medium supporting perforated plate 520 of the detector holder 500 It includes four light metering irradiation units (310,320,330,340) and first to fourth light diffusion plates (311,321,331,341) that diffuse light emitted from the first to fourth light metering irradiation units (310,320,330,340).
  • an opening 350 is formed in the central region of the light irradiation unit 300 to partially insert the lower end of the optical housing 200, an empty space is provided to interlock with the opening 350, and a detector is located below the empty space.
  • the holder 500 is inserted and positioned.
  • the light blocking plate 400 is provided to extend beyond a certain length to the outside of the photometric irradiation unit, may be made of a light absorbing material capable of absorbing light or reflecting a predetermined ratio or less, and having a predetermined or higher thermal conductivity It is made of a thermally conductive material and can radiate heat generated from the photometric irradiation unit to the outside.
  • the first to fourth metering irradiation units 310, 320, 330, and 340 are positioned above the filter media supporting perforated plate 520 while the filter paper 510 is disposed on the filter media supporting perforated plate 520, and metering from the upper side than the filter paper Since the irradiation unit irradiates light, it is possible to prevent a problem that a part of the sample fluid is out of the light irradiation range and the foreign matter count is omitted.
  • FIG. 5 is a side cross-sectional view schematically showing a detector holder according to an embodiment of the present invention
  • FIG. 6 is a perspective view schematically showing a detector holder according to an embodiment of the present invention
  • FIG. 7 is an embodiment of the present invention It is a three-dimensional view of a real-time foreign matter counting device in a fluid using a filter medium according to the present invention
  • FIG. 8 is a view showing another example of FIG.
  • the detector holder 500 of the present invention may be formed in a shape of a hexahedron, a cylinder, a polyhedron, and the like, as shown in FIGS. 5 to 8, the detector holder 500 is a filter medium for supporting and fixing the filter paper 510
  • the perforated perforated plate 520 is provided, and the upper transparent cover 550 is configured at the top of the detector holder 500 so that the optical unit 100 can count foreign substances in the filter paper 510, and the detector holder 500 )
  • the side transparent cover 560 is configured to irradiate light from the side through the first to fourth side light irradiation units 310, 320, 330 and 340.
  • a fluid inlet 530 for introducing sample fluid to the detector holder 500 and a fluid outlet 540 for discharging sample fluid are configured, and a fluid suction pump 570 is configured to be connected to the fluid outlet 540.
  • a fluid suction pump 570 is configured to be connected to the fluid outlet 540.
  • the detector holder 500 flows in and out of the sample fluid, and when the sample fluid is a gas, real-time monitoring and observation coefficients are possible. If it is not possible to count at the same time, it is possible to control the passage of the liquid through the fluid suction pump 570 to stop counting when the liquid passes, and proceed to counting when the liquid passes, so that it is possible to observe the change in the foreign object of the inspection object over time.
  • the fluid inlet 530 for introducing the sample fluid and the fluid outlet 540 for discharging the sample fluid may be blocked with a plug to store a foreign material sample or move for analysis.
  • the detector holder 500 can be observed through the optical unit 100 at the top and is provided with a top transparent cover 550 for direct light irradiation, and the side is metered to irradiate light through the light irradiation unit 300 It shows that the irradiation side transparent cover 560 is arrange
  • the fluid inlet 530 is disposed on the upper side of the perforated plate 520 of the filter medium support of the detector holder 500 so that the sample fluid is sucked into the detector holder 500,
  • the foreign matter detected through the filter paper 510 and the fluid that has passed through the filter paper 510 and the filter medium supporting perforated plate 520 is sample fluid on the lower side of the filter medium supporting perforated plate 520 of the detector holder 500.
  • Discharge port 540 is disposed to discharge the fluid, it is a technical feature to control the suction and discharge of the fluid through the fluid suction pump (570).
  • the present invention does not require transport of a sample, such as a case where the sample is transported and then counted by an observation counting device after filtration, and the observation count is performed simultaneously with filtration, especially when the object to be filtered is a dangerous substance such as a chemical.
  • a lot of attention and cost can be saved to maintain safety for transport of the sample.
  • FIG. 9 is a configuration diagram of a foreign matter counting method according to a type of filter medium
  • FIG. 10 is a configuration example of a detector holder.
  • the counting method is different depending on the type of the filter medium, and as shown in FIGS. 9 (a) and 9 (b), the filter medium is larger than a pore in the case of a membrane filter 511.
  • the plate holder 512 has no hole and thus does not pass air, so the detector holder ( 500) is placed with some space inside, and indicates that particles contained in the fluid are attached and counted on the surface of the plate material 512, and the material of the plate material 512 is to be collected using a material similar to the surface of the product to be protected.
  • the plate material 512 is a plastic plate material, static electricity is generated on the surface of the plate according to friction with air, and the plate material is rubbed due to electrostatic attraction.
  • the technical feature is that the effect of collecting particles in the passing fluid occurs.
  • the arrangement of the fluid inlet 530 and the fluid outlet 540 of the detector holder may be differently configured as an embodiment of the detector holder, and the filter holder supporting perforated plate 520 of the detector holder 500 may be moved upward.
  • the filter paper 510 is disposed, and the upper portion of the filter paper 510 is divided into a fluid inflow region 531 and a lower portion of the filter media supporting perforated plate 520 as a fluid discharge region 541. Can be.
  • the fluid inlet 530 is disposed in the upward direction of the fluid inflow region 531, and the fluid outlet 540 is disposed in the lateral direction of the fluid discharge region 541, and in FIG. 10 (b)
  • the fluid inlet 530 is disposed in an upward direction of the fluid inflow region 531, and the fluid outlet 540 is disposed in a downward direction of the fluid discharge region 541, and the fluid inflow region 531 in FIG. 10 (c).
  • the fluid inlet 530 is disposed in the lateral direction of the fluid outlet, the fluid outlet 540 is disposed in the lateral direction of the fluid discharge area 541, and the fluid intake port in the lateral direction of the fluid inlet area 531 in FIG. 10 (d).
  • the fluid inlet 530 and the fluid outlet 540 of the detector holder 500 can be selectively configured according to the sample fluid.
  • the present invention can be applied to a real-time foreign matter counting device in a fluid using a filter medium by various modifications by a person having ordinary knowledge in this field, and it is recognized that the technically easily deformable technology is also within the scope of the present patent. Will have to do.

Abstract

The present invention proposes a real-time device for counting foreign materials in a fluid by using a filter medium, the device comprising: an optical unit (100); an optical housing (200) formed in a hollow shape and receiving the optical unit (100) thereinto; a light radiation unit (300) provided under the optical housing (200) and radiating light toward filter paper (510); a filter medium support porous plate (520) provided under the light radiation unit (300), supporting and fixing the filter paper (510) to allow the filter paper (510) to be stably placed thereon, and having multiple holes; a detector holder (500) for fixing the filter medium support porous plate (520); a sample fluid suctioning hole (530) disposed at a fluid introduction region (531) above the filter medium support porous plate (520) of the detector holder (500); a sample fluid discharging hole (540) disposed at a fluid discharge region (541) under the filter medium support porous plate (520) of the detector holder (500); and a fluid suctioning pump (570) capable of suctioning and discharging a sample fluid, whereby time-specific foreign material changes of a sample can be observed.

Description

여과재를 이용한 유체 중의 실시간 이물 계수 장치Real-time foreign material counting device in fluid using filter media
본 발명은 여과재를 이용한 유체 중의 실시간 이물 계수 장치에 관한 것으로, 보다 상세하게는 여과와 동시에 여과재 표면을 계수하는 시스템으로 기체의 경우 실시간 감시 및 관찰계수를 통해 이물질을 계수하며, 액체류의 경우 빛의 굴절이 심하여 여과와 동시에 계수를 할 수 없는 경우에 액체의 통과를 제어하여 액체 통과시 계수를 중지하고, 액체 통과를 중지시 계수를 진행하는 여과재를 이용한 유체 실시간 이물 계수 장치에 관한 것이다.The present invention relates to a real-time foreign matter counting device in a fluid using a filter medium, and more specifically, to a system for counting the surface of the filter medium at the same time as filtration to count foreign matter through real-time monitoring and observation coefficients in the case of gas, and light in the case of liquids The present invention relates to a real-time foreign material counting device using a filter material that stops counting when a liquid passes through and controls the passage of a liquid when the refraction is too severe to count simultaneously with filtration.
일반적으로 산업이 고도화될수록 사무 환경에서 뿐만 아니라 생산 현장에서 먼지 등의 입자(Particle)를 제어할 필요성이 증가하게 되었고, 생산 현장을 항상 청결한 상태로 유지하여 입자가 제품에 미치는 악영향을 방지하기 위하여 클린룸(Clean Room)이 도입되었다.In general, as the industry advances, the need to control particles, such as dust, increases not only in the office environment but also in the production site, and the production site is always kept clean to prevent particles from adversely affecting the product. A Clean Room was introduced.
이러한 클린룸은 공기 부유입자의 농도를 명시된 청정도 수준 한계 이내로 제어하여 오염 제어가 행해지는 공간으로써, 필요에 따라 온도, 습도, 실내압, 조도, 소음, 진동 등의 환경 조성에 대해서도 제어 및 관리가 행해지는 공간을 말하고, 현재는 반도체, LCD 디스플레이, 항공, 제약, 병원 및 식품 등 다양한 산업 분야에 도입되어 운영중이다.Such a clean room is a space where pollution control is performed by controlling the concentration of airborne particles within the specified cleanliness level limit, and controls and manages the environment composition such as temperature, humidity, room pressure, illuminance, noise, and vibration as needed. It refers to the space where it is performed, and is currently being introduced and operated in various industries such as semiconductors, LCD displays, aviation, pharmaceuticals, hospitals, and food.
특히, 반도체 제조 공정, LCD 디스플레이 제조 공정 등 나노 수준의 고도로 정밀한 공정이 포함된 첨단산업에서는 제품을 제조하는 현장의 미소한 환경 조건까지도 제품의 품질에 큰 영향을 줄 수 있기 때문에 클린룸에서 요구되는 청정도는 점점 강화되고 있는 실정이다. 예컨대 반도체 제조 공정에 있어서 자동화 장치 등으로부터 발진되는 입자가 웨이퍼 표면에 침착하여 생기는 패턴 결함이 제품의 수율 저하의 주요 원인으로 지적되고 있다.In particular, in the high-tech industry, which includes nano-level highly precise processes such as semiconductor manufacturing processes and LCD display manufacturing processes, even small environmental conditions at the manufacturing site can significantly affect the quality of products, which is required in clean rooms. Cleanliness is increasingly being strengthened. For example, in semiconductor manufacturing processes, pattern defects caused by particles oscillating from an automation device or the like deposited on a wafer surface have been pointed out as a major cause of a decrease in product yield.
이와 같이, 제품을 제조하는 현장에 입자가 존재하는 경우 제조 공정 중에 제품에 전도되어 치명적인 제품 불량의 원인이 될 수 있는바, 이러한 입자들은 제품을 제조하는 현장의 천정, 벽면, 바닥과, 생산 및 계측 설비와, 각종 용구 등에 누적되고, 작업자의 의복 표면에도 부착되며, 로봇, 작업자, 제품의 이동 및 공간적인 온도의 불균형에 따라 기류의 이동을 초래하여, 작업자나 물체 또는 인접 부분의 표면에 누적되어 있던 표면 입자들이 전도되어 제품을 오염시킴으로써 제품 불량을 초래하는 것이다.As described above, when particles are present at a site where a product is manufactured, it may fall into the product during the manufacturing process and cause fatal product defects. These particles are produced at the ceiling, walls, floors, and Accumulated in measurement equipment, various tools, etc., attached to the worker's clothing surface, causing movement of airflow due to movement of robots, workers, products, and spatial temperature, accumulating on the surface of workers, objects, or adjacent parts This is because the surface particles that have been inverted are contaminated and cause product defects.
따라서 검사자가 정확하고 신뢰성있게 이물질을 검출 작업을 수행할 수 있도록 하며 이물을 계수할 수 있도록 하는 방안이 요구되고 있다.Therefore, there is a need for a method to enable an inspector to accurately and reliably detect foreign substances and to count foreign substances.
이에 관한 선행문헌으로는 미국 등록특허 제5253538호, 공고일 1993.10.19.(이하 [특허문헌1]이라함)에서는 표면상의 입자 계수 방법 및 장치를 공개하고 있다. 상기 [특허문헌1]에서는 표면상의 입자 계수 방법 및 장치에 관한 것으로, 샘플 표면을 스캐너를 통해 에어펌프로 흡입하면 입자가 레이저 다이오드 광원 계수기와 필터를 거쳐 필터링되는 입자 계수기의 구성이 공개되어 있다.As a prior document related to this, U.S. Patent No. 552538, published on October 19, 1993 (hereinafter referred to as [Patent Document 1]) discloses a particle counting method and apparatus on the surface. The above [Patent Document 1] relates to a particle counting method and apparatus on a surface, and a configuration of a particle counter is disclosed in which particles are filtered through a laser diode light source counter and a filter when the sample surface is sucked through an air pump through a scanner.
또한, 대한민국 등록특허 제10-1042143호, 공고일 2011. 06. 16.(이하 [특허문헌2]이라함)에서는 평판표시장치의 이물 검사기를 공개하고 있다. 상기 [특허문헌2]에서는 평판표시장치의 이물 검사기에 관한 것으로, 기판의 측면에 배치되어 기판의 상면과 평행한 광을 조사하는 측광 발생부와 측광 발생부로부터 조사되어 이물에서 반사된 광을 수광하도록, 기판의 상부에 배치되는 결상 렌즈, 상기 결상렌즈에 수광된 광의 세기를 검출함으로써 상기 이물의 크기를 측정하도록 하며, 상기 결상 렌즈의 상부에 배치되는 촬상수단을 포함하는 것을 특징으로 하는 평판표시장치의 이물 검사기를 나타내고 있다.In addition, Korean Patent Registration No. 10-1042143, Announcement Date of June 16, 2011 (hereinafter referred to as [Patent Document 2]) discloses a foreign material inspection device for a flat panel display device. [Patent Document 2] relates to a foreign material inspector of a flat panel display device, which is disposed on the side of the substrate and receives light reflected from the foreign material irradiated from the photometric generating unit and the photometric generating unit that irradiates light parallel to the upper surface of the substrate In order to measure the size of the foreign material by detecting the intensity of the light received on the imaging lens and the imaging lens disposed on the substrate, a flat panel display comprising imaging means disposed on the imaging lens. It shows the foreign body inspection machine of the device.
또한, 대한민국 등록특허 제10-1809009호, 공고일 2017. 12. 15.(이하 [특허문헌3]이라함)에서는 투명 또는 반투명 필름의 표면 이물 검출기를 공개하고 있다.In addition, Korean Patent Registration No. 10-1809009, Announcement Date of December 15, 2017 (hereinafter referred to as [Patent Document 3]) discloses a surface foreign matter detector of a transparent or translucent film.
상기 [특허문헌3]에서는 투명 또는 반투명 필름의 표면 이물 검출기에 관한 것으로, 도 3에서 도시된 바와 같이, 투명 또는 반투명 필름의 표면 이물 검출기는, 광학 유닛, 상기 광학 유닛을 내측에서 수용하는 광학 하우징, 상기 필름으로 광을 조사하는 광 조사유닛, 및 상기 필름이 상부에 안착 가능하도록 안착면을 제공하고, 광을 흡수 가능하거나 일정 비율 이하로 반사시킬 수 있는 광흡수 재질로 이루어지는 필름 홀더를 포함하며, 홀더 서포터를 주변 공안에 부유하는 이물질과의 사이에 일정 이상의 정전기력이 발생 가능한 재질을 이용하여 제작함으로써 주변 작업공간에서 부유하거나 비산하는 이물질이 필름 측으로 전도되는 것을 방지하는 것을 나타낸다.[Patent Document 3] relates to a surface foreign matter detector of a transparent or translucent film. As shown in FIG. 3, the surface foreign matter detector of a transparent or translucent film includes an optical unit and an optical housing accommodating the optical unit from the inside. , A light emitting unit for irradiating light with the film, and a film holder made of a light-absorbing material capable of providing a seating surface so that the film can be seated on the top and capable of absorbing light or reflecting a predetermined ratio or less, , It shows that the holder supporter is manufactured using a material capable of generating a certain amount of static electricity between foreign substances floating in the surrounding ball to prevent the foreign substances floating or scattering in the surrounding working space from being conducted to the film side.
하지만 종래의 [특허문헌1]의 표면상의 입자 계수 방법 및 장치는 표면의 입자를 대상으로 계수하는 것이며, 입자의 본래 모양이나 형태를 알 수 없다는 문제를 갖고 있었다.However, the conventional method and apparatus for counting particles on the surface of [Patent Document 1] is to count the particles on the surface, and has a problem that the original shape or shape of the particles is unknown.
또한, [특허문헌2]의 이물 검사기는 이물질 검사 정확도에 있어 충분한 신뢰성을 갖기 힘든 상태이며 검사장 주변 작업 환경 요건에 의해 검사 결과가 변동하는 문제를 갖고 있었다.In addition, the foreign material inspection machine of [Patent Document 2] is difficult to have sufficient reliability in the foreign material inspection accuracy, and has a problem in that the inspection results fluctuate depending on the working environment requirements around the inspection site.
또한, [특허문헌3]의 이물 검출기는 시간대별 검사 대상물의 이물 변화를 관찰 할 수 없어 다양한 조건 변화에 따르는 이물의 발생을 조사하기 어렵다는 문제점이 있었다.In addition, the foreign matter detector of [Patent Document 3] had a problem in that it was difficult to investigate the occurrence of foreign matters according to various condition changes because it was impossible to observe the foreign matter change of the inspection object by time.
또한 검사대상물의 이물 관찰시 장치로부터 분리하여 현미경으로 확인해야하는 번거로움이 있었으며, 장치로부터 필터를 분리하여 이동하는 과정에서 이물이 필터에 부착되어 실험의 오차를 발생시키며, 여과를 실시하는 장소와 현미경 등 관찰 계수장치와의 거리가 떨어진 경우 시료를 운반하기 어려우며, 특히 여과 대상이 화공약품 등 위험 물질의 경우에는 시료의 운반이 위험하거나 안전유지에 많은 주의와 비용이 발생한다는 문제가 있었다.In addition, when observing the foreign matter of the inspection object, there was a hassle of checking it with a microscope after detaching it from the device, and in the process of separating and moving the filter from the device, the foreign material adheres to the filter and generates an error in the experiment. It is difficult to transport the sample when the distance from the back counting device is far away. In particular, in the case of a dangerous substance such as a chemical agent to be filtered, there is a problem that the transport of the sample is dangerous or a lot of attention and cost are required to maintain safety.
[선행기술문헌][Advanced technical literature]
[특허문헌][Patent Document]
(특허문헌 1) [특허문헌1] 미국 등록특허 제5253538호, 공고일 1993.10.19.(Patent Document 1) [Patent Document 1] U.S. Patent Registration No. 552538, Publication Date 1993.10.19.
(특허문헌 2) [특허문헌2] 대한민국 등록특허 제10-1042143호, 공고일 2011. 06. 16.(Patent Document 2) [Patent Document 2] Korean Registered Patent No. 10-1042143, Announcement Date 2011. 06. 16.
(특허문헌 3) [특허문헌3] 대한민국 등록특허 제10-1809009호, 공고일 2017. 12. 15.(Patent Document 3) [Patent Document 3] Korean Registered Patent No. 10-1809009, Announcement Date 2017. 12. 15.
본 발명에서는 이러한 종래의 문제점을 해결하기 위하여 개발된 것으로서, 여과와 동시에 여과재 표면을 계수하며, 기체의 경우 실시간 감시 및 관찰 계수가 가능하고, 액체류의 경우에는 빛의 굴절이 심하여 여과와 동시에 계수를 할 수 없는 경우에는 액체의 통과를 제어하여 액체 통과시 계수를 중지하고, 액체 통과를 중지시 계수를 진행하는 여과재를 이용한 유체 실시간 이물 계수 장치를 제공하는 것을 목적으로 한다.In the present invention, as developed to solve this conventional problem, the surface of the filter medium is counted simultaneously with filtration, real-time monitoring and observation counting is possible in the case of gas, and in the case of liquids, light refraction is severe and counting simultaneously with filtration. The object of the present invention is to provide a fluid real-time foreign material counting device using a filter medium that stops counting when a liquid passes by controlling the passage of the liquid and proceeds counting when stopping the passage of the liquid when it is not possible.
상술한 목적을 달성하기 위한 본 발명의 일 측면에 따르면, 여과재를 이용한 유체 중의 실시간 이물 계수 장치에 있어서, 광학유닛(100); 상기 광학 유닛(100)을 내측에 수용하고 관통 현상으로 이루어지는 광학 하우징(200); 상기 광학 하우징(200)의 하측에 마련되어 여과지(510)를 향해 광을 조사하는 광 조사유닛(300); 상기 광 조사유닛(300)의 하측에 마련되어 상기 여과지(510)가 상부에 안착 가능하도록 여과지(510)를 받쳐서 고정하며 다수의 구멍이 있는 여과재 받침 다공판(520); 상기 여과재 받침 다공판(520)을 고정하는 검출기 홀더(500); 상기 검출기 홀더(500)의 여과재 받침 다공판(520) 상측(上側)의 유체 유입영역(531)에 배치되어 있는 시료 유체 흡입구(530); 및 상기 검출기 홀더(500)의 여과재 받침 다공판(520) 하측(下側)의 유체 배출영역(541)에 배치되어 있는 시료 유체 배출구(540)를 포함하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치를 제공한다.According to an aspect of the present invention for achieving the above object, a real-time foreign matter counting device in a fluid using a filter medium, the optical unit 100; An optical housing 200 accommodating the optical unit 100 therein and comprising a through phenomenon; A light irradiation unit 300 provided on the lower side of the optical housing 200 to irradiate light toward the filter paper 510; It is provided on the lower side of the light irradiation unit 300, the filter paper 510 is fixed to support the filter paper 510 so that it can be seated on the upper, and the filter medium supporting perforated plate 520 having a plurality of holes; A detector holder 500 for fixing the filter medium supporting perforated plate 520; A sample fluid inlet 530 disposed in the fluid inflow region 531 of the upper side of the perforated plate 520 of the filter holder of the detector holder 500; And a sample fluid outlet (540) disposed in the fluid discharge area (541) below the filter medium supporting perforated plate (520) of the detector holder (500). to provide.
바람직하게는, 시료 유체를 실시간으로 흡입 및 배출할 수 있도록 유체 흡입 펌프(570)를 더 포함하여 시간대별 시료의 이물 변화를 관찰 할 수 있는 것을 특징으로 한다.Preferably, it is characterized in that it is possible to observe the change in the foreign matter of the sample over time by further including a fluid suction pump 570 to suck and discharge the sample fluid in real time.
더욱 바람직하게는, 시료 유체가 액체류의 경우 유체 흡입 펌프(570)를 통하여 액체의 통과를 제어하여 액체 통과시 계수를 중지하고, 액체 통과를 중지시 계수를 진행하는 것을 특징으로 한다.More preferably, when the sample fluid is a liquid, it is characterized by controlling the passage of the liquid through the fluid suction pump 570 to stop the counting when the liquid passes, and to advance the counting when the liquid is stopped.
또한 바람직하게는, 상기 검출기 홀더(500)는 상단은 광학 유닛(100)에서 이물질을 계수할 수 있도록 상단 투명커버(550)로 구성되어 있으며, 상기 검출기 홀더(500)의 측면에는 측광 조사유닛이 측면에서 광을 조사할 수 있도록 측면 투명커버(560)로 구성되는 것을 특징으로 한다.In addition, preferably, the detector holder 500 is composed of a top transparent cover 550 to count foreign matter in the optical unit 100, the side of the detector holder 500 is a metering irradiation unit It is characterized in that it is composed of a side transparent cover 560 to irradiate light from the side.
또한 바람직하게는, 시료 유체를 실시간으로 시료의 이물 변화를 관찰 할 수 있으며; 계수가 종료되면 시료 유체 유입되는 유체 흡입구(530)와 시료 유체가 배출되는 유체 배출구(540)를 마개(Plug)로 막아 이물 시료를 보관 하거나 분석을 위해 이동할 수 있는 것을 특징으로 한다.Also, preferably, it is possible to observe the change in the foreign material of the sample in real time with the sample fluid; When the counting is terminated, the fluid inlet 530 for introducing the sample fluid and the fluid outlet 540 for discharging the sample fluid are blocked with a plug to store a foreign material sample or move for analysis.
또한 바람직하게는, 상기 검출기 홀더(500)는 유체 유입영역(531)에 유체 흡입구(530)가 배치되며; 유체 배출영역(541)에 유체 배출구(540)가 배치되며 시료 유체의 종류에 따라 유체 흡입구(530)와 유체 배출구(540)의 위치를 선택적으로 구성할 수 있으며; 여과와 동시에 여과재 표면을 계수하는 것을 특징으로 한다.Also preferably, the detector holder 500 is provided with a fluid inlet 530 in the fluid inlet region 531; The fluid outlet 540 is disposed in the fluid discharge area 541 and the positions of the fluid inlet 530 and the fluid outlet 540 may be selectively configured according to the type of sample fluid; It is characterized by counting the surface of the filter medium at the same time as filtration.
또한 바람직하게는, 상기 여과지를 대체하여 여과재를 박막필터(Membrane Filter)를 사용하여 구멍보다 큰 이물이 채취 계수될 수 있도록 하여 입자를 포집하는 과정과 동시에 포집된 입자를 자동으로 계수하는 것을 특징으로 한다.In addition, preferably, the filter paper is replaced with a filter material using a membrane filter, so that foreign matter larger than the hole can be collected and collected, and at the same time as the process of collecting particles, the collected particles are automatically counted. do.
또한 바람직하게는, 상기 여과지를 대체하여 여과재를 판재를 사용하여 유체에 포함된 입자가 판재 표면에 부착되어 계수될 수 있도록 하여 입자를 포집하는 과정과 동시에 포집된 입자를 자동으로 계수하는 것을 특징으로 한다.In addition, preferably, the filter paper is replaced by using a filter medium so that particles contained in the fluid adhere to the surface of the plate material so that they can be counted, and at the same time as the process of collecting particles, the collected particles are automatically counted. do.
또한 바람직하게는, 상기 판재를 보호대상 제품의 표면과 유사한 재료를 사용하여 제품에서의 영향을 예상하여 불량을 방지하는 것을 특징으로 한다.In addition, preferably, it is characterized in that the plate is made of a material similar to the surface of the product to be protected to prevent defects by predicting the effect on the product.
또한 바람직하게는, 상기 판재에 점착제를 코팅하여 유체에 포함된 입자의 채집 효율을 높일 수 있도록 하는 것을 특징으로 한다.In addition, preferably, it is characterized in that by coating the pressure-sensitive adhesive on the plate material to increase the efficiency of collecting the particles contained in the fluid.
본 발명에서 여과재를 이용한 유체 중의 실시간 이물 계수 장치로 인하여 첫째, 여과 장치를 분리하지 않고 여과와 동시에 여과재 표면을 계수하여 시간대별 시료의 이물 변화를 관찰할 수 있으며, 둘째, 기체의 경우 실시간으로 감시 및 관찰 계수가 가능하며, 셋째, 액체류의 경우에 여과와 동시에 계수를 진행할 수 없는 경우에도 액체 통과시 계수를 중지하고, 액체 통과를 중지시 계수를 진행하여 액체의 통과를 제어하여 계수할 수 있으며, 넷째, 여과장치로부터 필터를 분리하여 이동하는 과정에서 이물이 필터에 부착되는 것을 방지할 수 있으며, 다섯째, 여과 대상이 시료의 운반이 위험한 화공약품이나 위험물질인 경우에도 안전유지에 많은 주의와 비용을 절감할 수 있으며, 여섯째, 여과재를 보호대상 제품의 표면과 유사한 재료를 사용하여 제품에서의 영향을 예상하여 불량을 방지하는 상승된 효과가 있다.In the present invention, due to the real-time foreign matter counting device in the fluid using the filter medium, first, the foreign matter change in the sample can be observed over time by counting the surface of the filter medium at the same time as filtration without separating the filtration device, and secondly, the gas is monitored in real time. And observation count is possible. Third, in the case of liquids, counting can be stopped by counting by stopping the counting when the liquid passes and counting when the liquid is stopped by controlling the passage of the liquid even when the counting cannot proceed simultaneously with filtration. Fourth, it is possible to prevent foreign matter from adhering to the filter in the process of separating and moving the filter from the filtration device. Fifth, many precautions are taken to maintain safety even when the filtration target is a dangerous chemical or dangerous substance that transports the sample. And it is possible to reduce the cost, and sixth, by using a filter material similar to the surface of the product to be protected, there is an increased effect of preventing defects by predicting the effect on the product.
도 1은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수 장치의 사시도1 is a perspective view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
도 2는 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 개략단면도Figure 2 is a schematic cross-sectional view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
도 3은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 구성도Figure 3 is a real-time foreign matter counting device configuration in the fluid using a filter medium according to an embodiment of the present invention
도 4는 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치의 광 조사유닛 구성도Figure 4 is a light irradiation unit configuration of the real-time foreign matter counting device in the fluid using a filter medium according to an embodiment of the present invention
도 5는 본 발명의 실시예에 따른 검출기 홀더를 개략적으로 나타내는 측단면도5 is a side cross-sectional view schematically showing a detector holder according to an embodiment of the present invention
도 6은 본 발명의 실시예에 따른 검출기 홀더를 개략적으로 나타내는 사시도6 is a perspective view schematically showing a detector holder according to an embodiment of the present invention
도 7은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 입체도7 is a three-dimensional view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention
도 8은 도 7의 다른 예를 나타내는 도면8 is a view showing another example of FIG. 7.
도 9는 여과재 종류에 따른 이물질 계수 방식 구성도9 is a constitutional counting method according to the type of filter media
도 10은 검출기 홀더 구성 실시예10 is a detector holder configuration embodiment
본 발명에서는 첨부된 도면을 참조하여 상세히 설명하면 다음과 같다.In the present invention will be described in detail with reference to the accompanying drawings.
본 발명의 여과재를 이용한 유체 중의 실시간 이물 계수장치에 대하여 도 1 내지 도 3을 참조하여 상술한다.The real-time foreign matter counting device in the fluid using the filter medium of the present invention will be described in detail with reference to FIGS. 1 to 3.
도 1은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수 장치의 사시도이고, 도 2는 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 개략단면도이고, 도 3은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 구성도이고, 도 4는 본 발명의 실시예에 따르 여과재를 이용한 유체 중의 실시간 이물 계수장치의 광 조사유닛 구성도이다.1 is a perspective view of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention, and FIG. 2 is a schematic cross-sectional view of a real-time foreign material counting device in a fluid using a filter medium according to an embodiment of the present invention. A configuration diagram of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention, and FIG. 4 is a configuration diagram of a light irradiation unit of a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention.
도 1 및 도 2에 도시한 바와 같이, 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수 장치는, 이물질 검출 시료가 통과되는 검출기 홀더(500)의 여과지(510)에 부착된 이물질을 검출하는 것으로서, 광학 유닛(100)과 광학 유닛(100)을 내측에 수용하고 관통 형상으로 이루어지는 광학 하우징(200)과, 광학 하우징(200)의 하측에 마련되어 여과지(510)로 광을 조사하되 여과지(510)의 둘레를 감싸는 방향에서 여과지(510)를 향해 광을 조사 가능한 광 조사 유닛(300)과, 광 조사유닛(300)의 하측에 마련되어 여과지가 상부에 안착 가능하도록 여과지를 받쳐서 고정하며 다수의 구멍이 뚫린 여과재 받침 다공판(520)과, 상기 여과재 받침 다공판(520)을 고정하는 검출기 홀더(500)와, 상기 검출기 홀더(500)의 여과재 받침 다공판(520) 상측(上側)에 배치되어 있는 시료 유체 흡입구(530)와, 상기 검출기 홀더(500)의 여과재 받침 다공판(520) 하측(下側)에 배치되어 있는 시료 유체 배출구(540) 및 검출기 홀더(500)를 지지하는 검출기 홀더 서포터(600)를 포함하는 것을 기술적 특징으로 한다.1 and 2, a real-time foreign matter counting device in a fluid using a filter medium according to an embodiment of the present invention, the foreign matter attached to the filter paper 510 of the detector holder 500 through which the foreign matter detection sample passes As a detection, the optical unit 100 and the optical unit 100 are accommodated inside and the optical housing 200 having a through shape is provided below the optical housing 200 to irradiate light with a filter paper 510, but filter paper A light irradiation unit 300 capable of irradiating light toward the filter paper 510 in a direction surrounding the periphery of the 510, and provided on the lower side of the light irradiation unit 300, the filter paper is supported and fixed so that the filter paper can be seated on the upper part, and is fixed. The perforated filter medium supporting perforated plate 520, the detector holder 500 for fixing the filter medium supporting perforated plate 520, and the filter medium supporting perforated plate 520 of the detector holder 500 to the upper side (上 側) A detector that supports the sample fluid inlet 530 and the sample fluid outlet 540 and the detector holder 500 that are disposed under the filter medium supporting perforated plate 520 of the detector holder 500. It is a technical feature to include a holder supporter 600.
먼저, 광학 유닛(100)은 현미경, 확대경, 이미지 센서 등 다양한 계측기로 적용 가능하며, 본 발명의 실시예에서는 일예로 초점 거리 조절이 용이한 현미경으로 적용될 수 있다.First, the optical unit 100 can be applied to various instruments such as a microscope, a magnifier, and an image sensor, and in an embodiment of the present invention, as an example, the focal length can be easily applied to a microscope.
다음으로, 광학 하우징(200)은 광학 유닛(100)을 내측에 수용 가능하도록 내부가 비어 있는 관통 현상으로 이루어지며, 광학 하우징(200)에는 검사자가 광학 유닛(100), 즉 현미경의 초점 거리를 필요시 용이하게 조절 가능하도록 조절 스위치(210)가 마련되며, 광학 유닛(100)으로부터 검출된 이미지를 더욱 확대하여 검사자가 용이하게 확인 가능하도록 별도의 디스플레이(250)가 마련될 수 있다.Next, the optical housing 200 is made of a through phenomenon in which the inside is empty so that the optical unit 100 can be accommodated therein, and the optical housing 200 has an inspector measuring the focal length of the optical unit 100, that is, the microscope. If necessary, an adjustment switch 210 is provided so as to be easily adjustable, and a separate display 250 may be provided to further enlarge an image detected from the optical unit 100 so that an inspector can easily check the image.
도 3을 참조하면, 검출기 홀더(500)는 상단에는 광학유닛(100)이 배치되어 여과지(510)에 검출된 이물질을 계수할 수 있으며, 여과지(510)를 고정하여 받치는 여과재 받침 다공판(520)이 구비되어 있으며, 여과재 받침 다공판(520) 상측으로 여과지(510)가 안착하게 된다.Referring to Figure 3, the detector holder 500, the optical unit 100 is disposed on the top can count the foreign matter detected on the filter paper 510, the filter material supporting perforated plate (520) to fix and support the filter paper (510) ) Is provided, and the filter paper 510 is seated above the perforated plate 520 of the filter medium.
또한, 검출기 홀더(500)상단에서는 광학유닛(100)을 통해 광원 직광이 조사되며, 검출기 홀더(500) 측면에는 제1,2 측광 조사유닛(310,320)을 통해 광원 측광이 조사되는 것을 나타낸다.In addition, the upper side of the detector holder 500 is irradiated with the direct light source through the optical unit 100, the side of the detector holder 500 indicates that the light source side light is irradiated through the first and second photometric irradiation units (310 320).
또한, 검출기 홀더(500)에는 시료 유체를 유입하는 유체 흡입구(530)가 구성되어 있으며, 여과재 받침 다공판(520)의 상측(上側)에 받쳐져 있는 여과지(510)를 통해 시료 유체가 여과되고 여과재 받침 다공판(520)의 하측(下側)으로 통과된 유체가 검출기 홀더(500)의 유체 흡입구(530)로 시료 유체를 배출하여, 여과와 동시에 여과지(510) 표면을 계수하여 실시간으로 유체 중의 이물 계수가 가능한 것을 기술적 특징으로 한다.In addition, the detector holder 500 is configured with a fluid inlet 530 for introducing sample fluid, and the sample fluid is filtered through a filter paper 510 supported on the upper side of the perforated plate 520 of the filter medium. The fluid passed to the lower side of the filter medium supporting perforated plate 520 discharges the sample fluid to the fluid inlet 530 of the detector holder 500, and simultaneously filters the surface of the filter paper 510 to count the fluid in real time. It is characterized by a technical feature that foreign matter counting is possible.
도 4에 도시한 바와 같이, 광 조사유닛(300)은, 검출기 홀더(500)의 여과재 받침 다공판(520)을 좌우 및 전후방향을 포함하는 둘레 방향과 대응하여 광을 조사하는 제1 내지 제4 측광 조사유닛(310,320,330,340)과, 제1 내지 제4 측광 조사유닛(310,320,330,340)으로부터 발산되는 광을 확산시키는 제1 내지 제4 광 확산 플레이트(311,321,331,341)를 포함한다.4, the light irradiation unit 300, the first to the first to irradiate light corresponding to the circumferential direction including the left and right and front and rear direction of the filter medium supporting perforated plate 520 of the detector holder 500 It includes four light metering irradiation units (310,320,330,340) and first to fourth light diffusion plates (311,321,331,341) that diffuse light emitted from the first to fourth light metering irradiation units (310,320,330,340).
또한, 광 조사유닛(300)의 중앙 영역에는 광학 하우징(200)의 하단부가 일부 삽입되도록 개구(350)가 형성되며, 개구(350)와 연동하도록 빈 공간이 마련되고 이러한 빈 공간의 하측으로 검출기 홀더(500)가 삽입되어 위치하게 된다. In addition, an opening 350 is formed in the central region of the light irradiation unit 300 to partially insert the lower end of the optical housing 200, an empty space is provided to interlock with the opening 350, and a detector is located below the empty space. The holder 500 is inserted and positioned.
또한, 광 차단 플레이트(400)는 측광 조사유닛의 외측으로 일정 길이 이상 연장되게 마련되며, 광을 흡수 가능하거나 일정 비율 이하로 반사시킬 수 있는 광흡수 재질로 이루어질 수 있으며, 일정 이상의 열전도성을 갖는 열전도성 재질로 이루어져 측광 조사유닛으로부터 발생하는 열을 외부로 발산할 수 있다.In addition, the light blocking plate 400 is provided to extend beyond a certain length to the outside of the photometric irradiation unit, may be made of a light absorbing material capable of absorbing light or reflecting a predetermined ratio or less, and having a predetermined or higher thermal conductivity It is made of a thermally conductive material and can radiate heat generated from the photometric irradiation unit to the outside.
본 발명은 이와 같이 검출기 홀더(500)의 둘러싸는 방향에서 여과재 받침 다공판(520)을 향해 광을 조사함으로써, 이물질을 더욱 확실하게 검출 가능하게 되어 측정 신뢰도를 향상시킬 수 있다.In the present invention, by irradiating light toward the perforated plate 520 of the filter medium in the surrounding direction of the detector holder 500, foreign matter can be more reliably detected, and measurement reliability can be improved.
또한, 여과지(510)가 여과재 받침 다공판(520) 상부에 배치된 상태에서 제1 내지 제4 측광 조사유닛(310,320,330,340)은 여과재 받침 다공판(520)보다 상측에 위치하며, 여과지 보다 상측에서 측광 조사유닛이 광을 조사하게 되어, 시료 유체의 일부가 광 조사 범위를 벗어나서 이물질 계수가 누락되는 문제를 방지할 수 있다.In addition, the first to fourth metering irradiation units 310, 320, 330, and 340 are positioned above the filter media supporting perforated plate 520 while the filter paper 510 is disposed on the filter media supporting perforated plate 520, and metering from the upper side than the filter paper Since the irradiation unit irradiates light, it is possible to prevent a problem that a part of the sample fluid is out of the light irradiation range and the foreign matter count is omitted.
다음, 도 5는 본 발명의 실시예에 따른 검출기 홀더를 개략적으로 나타내는 측단면도이고, 도 6은 본 발명의 실시예에 따른 검출기 홀더를 개략적으로 나타내는 사시도이고, 도 7은 본 발명의 실시예에 따른 여과재를 이용한 유체 중의 실시간 이물 계수장치 입체도이고, 도 8은 도 7의 다른 예를 나타내는 도면이다.Next, FIG. 5 is a side cross-sectional view schematically showing a detector holder according to an embodiment of the present invention, FIG. 6 is a perspective view schematically showing a detector holder according to an embodiment of the present invention, and FIG. 7 is an embodiment of the present invention It is a three-dimensional view of a real-time foreign matter counting device in a fluid using a filter medium according to the present invention, and FIG. 8 is a view showing another example of FIG.
다음, 본 발명의 검출기 홀더(500)는 육면체, 원통, 다면체 등의 형상으로 이루어질 수 있고, 도 5 내지 도 8에서 도시한 바와 같이, 검출기 홀더(500)는 여과지(510)를 받쳐서 고정하는 여과재 받침 다공판(520)이 구비되어 있으며, 광학 유닛(100)에서 여과지(510)의 이물질을 계수할 수 있도록 검출기 홀더(500) 상단은 상단 투명커버(550)가 구성되어 있으며, 검출기 홀더(500)측면에는 제1 내지 4 측광 조사유닛(310,320,330,340)을 통해 측면에서 광을 조사할 수 있도록 측면 투명커버(560)가 구성되어 있는 것을 기술적 특징으로 한다.Next, the detector holder 500 of the present invention may be formed in a shape of a hexahedron, a cylinder, a polyhedron, and the like, as shown in FIGS. 5 to 8, the detector holder 500 is a filter medium for supporting and fixing the filter paper 510 The perforated perforated plate 520 is provided, and the upper transparent cover 550 is configured at the top of the detector holder 500 so that the optical unit 100 can count foreign substances in the filter paper 510, and the detector holder 500 ) It is a technical feature that the side transparent cover 560 is configured to irradiate light from the side through the first to fourth side light irradiation units 310, 320, 330 and 340.
또한, 검출기 홀더(500)에 시료 유체를 유입하는 유체 흡입구(530)와 시료 유체를 배출하는 유체 배출구(540)가 구성되어 있고 유체 배출구(540)와 연결되어 유체 흡입 펌프(570)가 구성될 수 있다. 도 7을 참조하면, 시료 유체를 유입하는 유체 흡입구(530)가 검출기 홀더(500)의 측면 방향에서 유입되며, 도 8을 참조하면 시료 유체를 유입하는 유체 흡입구(530)가 검출기 홀더(500)의 상측 방향에서 유입되는 것을 나타낸다.In addition, a fluid inlet 530 for introducing sample fluid to the detector holder 500 and a fluid outlet 540 for discharging sample fluid are configured, and a fluid suction pump 570 is configured to be connected to the fluid outlet 540. Can be. Referring to FIG. 7, the fluid inlet 530 for introducing the sample fluid flows in the lateral direction of the detector holder 500, and referring to FIG. 8, the fluid inlet 530 for introducing the sample fluid is the detector holder 500 It shows that it flows in from the upper direction.
또한, 검출기 홀더(500)는 시료 유체를 유입 및 배출을 진행하며, 시료 유체가 기체의 경우는 실시간 감시 및 관찰 계수가 가능하며, 시료 유체가 액체류 등의 경우에는 빛의 굴절이 심하여 여과와 동시에 계수를 할 수 없는 경우에는 액체의 통과를 유체 흡입 펌프(570)를 통하여 제어하여 액체 통과시 계수를 중지하고 액체 통과 중지시 계수를 진행하여 시간대별 검사 대상물의 이물 변화를 관찰할 수 있는 것을 기술적 특징으로 한다.In addition, the detector holder 500 flows in and out of the sample fluid, and when the sample fluid is a gas, real-time monitoring and observation coefficients are possible. If it is not possible to count at the same time, it is possible to control the passage of the liquid through the fluid suction pump 570 to stop counting when the liquid passes, and proceed to counting when the liquid passes, so that it is possible to observe the change in the foreign object of the inspection object over time. Technical features.
또한, 계수가 종료되면 시료 유체 유입되는 유체 흡입구(530)와 시료 유체가 배출되는 유체 배출구(540)를 마개(Plug)로 막아 이물 시료를 보관 하거나 분석을 위해 이동할 수 있다.In addition, when the counting ends, the fluid inlet 530 for introducing the sample fluid and the fluid outlet 540 for discharging the sample fluid may be blocked with a plug to store a foreign material sample or move for analysis.
또한, 검출기 홀더(500)는 상단에는 광학유닛(100)을 통하여 관찰할 수 있도록 하며 직광 조사용 상단 투명커버(550)가 마련되어 있으며, 측면에는 광 조사유닛(300)을 통하여 측광을 조사하도록 측광 조사용 측면 투명커버(560)가 배치되어 있는 것을 나타낸다.In addition, the detector holder 500 can be observed through the optical unit 100 at the top and is provided with a top transparent cover 550 for direct light irradiation, and the side is metered to irradiate light through the light irradiation unit 300 It shows that the irradiation side transparent cover 560 is arrange | positioned.
또한, 유체 흐름방향(580)을 살펴보면 검출기 홀더(500)의 여과재 받침 다공판(520)의 상측(上側)에 유체 흡입구(530)가 배치되어 시료 유체가 검출기 홀더(500)내부로 흡입되며, 여과지(510)를 통하여 검출된 이물질을 계수하며 여과지(510)와 여과재 받침 다공판(520)을 통과한 유체는 검출기 홀더(500)의 여과재 받침 다공판(520) 하측(下側)에 시료 유체 배출구(540)가 배치되어 유체를 배출하며, 유체 흡입 펌프(570)를 통하여 유체의 흡입 및 배출을 제어하는 것을 기술적 특징으로 한다.In addition, looking at the fluid flow direction 580, the fluid inlet 530 is disposed on the upper side of the perforated plate 520 of the filter medium support of the detector holder 500 so that the sample fluid is sucked into the detector holder 500, The foreign matter detected through the filter paper 510 and the fluid that has passed through the filter paper 510 and the filter medium supporting perforated plate 520 is sample fluid on the lower side of the filter medium supporting perforated plate 520 of the detector holder 500. Discharge port 540 is disposed to discharge the fluid, it is a technical feature to control the suction and discharge of the fluid through the fluid suction pump (570).
또한, 본 발명은 여과를 실시 후 시료를 운반하여 관찰 계수장치로 계수하는 경우와 같이 시료의 운반이 필요없으며, 여과와 동시에 관찰 계수를 진행하며, 특히 여과 대상이 화공약품과 같은 위험물질일 경우에 시료의 운반을 위해서 안전유지에 많은 주의와 비용이 소요되는 것을 절감할 수 있다는 이점이 있다.In addition, the present invention does not require transport of a sample, such as a case where the sample is transported and then counted by an observation counting device after filtration, and the observation count is performed simultaneously with filtration, especially when the object to be filtered is a dangerous substance such as a chemical. In addition, there is an advantage in that a lot of attention and cost can be saved to maintain safety for transport of the sample.
다음, 도 9는 여과재 종류에 따른 이물질 계수 방식 구성도이고, 도 10은 검출기 홀더 구성 실시예이다.Next, FIG. 9 is a configuration diagram of a foreign matter counting method according to a type of filter medium, and FIG. 10 is a configuration example of a detector holder.
도 9를 참조하면, 여과재의 종류에 따라서 계수되는 방식이 다르며, 도 9(a), 도 9(b)에서와 같이 여과재가 박막필터(Membrane Filter)(511)의 경우 구멍(pore)보다 큰 이물이 채취 계수됨을 나타내며, 도 9(c), 도 9(d)에서와 같이 구멍(pore)이 없는 판재(512)를 이용한 경우, 판재(512)는 구멍이 없어 공기가 통하지 않으므로 검출기 홀더(500)내에 일부 공간을 두고 배치되며 유체에 포함된 입자가 판재(512) 표면에 부착되어 계수되는 것을 나타내며, 판재(512)의 재료를 보호대상 제품의 표면과 유사한 재료를 사용하여, 채취하고자 하는 유체 중의 입자가 부착되어 불량을 유발하는 경우를 확인하여 제품에서의 영향을 예상하여 불량을 방지할 수 있는 상승된 효과가 있으며, 입자를 포집하는 과정과 동시에 포집된 입자를 자동으로 계수하는 것을 기술적 특징으로 한다.Referring to FIG. 9, the counting method is different depending on the type of the filter medium, and as shown in FIGS. 9 (a) and 9 (b), the filter medium is larger than a pore in the case of a membrane filter 511. 9 (c) and 9 (d), the plate holder 512 has no hole and thus does not pass air, so the detector holder ( 500) is placed with some space inside, and indicates that particles contained in the fluid are attached and counted on the surface of the plate material 512, and the material of the plate material 512 is to be collected using a material similar to the surface of the product to be protected. There is an increased effect that can prevent the defect by predicting the effect on the product by checking the case where the particles in the fluid cause a defect, and it is technical to automatically count the collected particles at the same time as the process of collecting the particles. It is characterized by.
또한, 판재(512)에 점착제를 코팅하여 채집 효율을 높일 수 있으며, 판재(512)가 플라스틱 판재류일 경우 공기와의 마찰에 따라 정전기가 판재 표면에 발생하게 되고 정전기적 인력으로 인하여 판재를 마찰하고 지나가는 유체중의 입자가 채집되는 효과가 발생하는 것을 기술적 특징으로 한다. In addition, it is possible to increase the collection efficiency by coating an adhesive on the plate material 512, and when the plate material 512 is a plastic plate material, static electricity is generated on the surface of the plate according to friction with air, and the plate material is rubbed due to electrostatic attraction. The technical feature is that the effect of collecting particles in the passing fluid occurs.
도 10을 참조하면, 검출기 홀더 구성 실시예로 검출기 홀더의 유체 흡입구(530)와 유체 배출구(540)의 배치를 다르게 구성할 수 있으며, 검출기 홀더(500)의 여과재 받침 다공판(520) 상부로 여과지(510)가 배치되고, 상기 여과지(510)의 상측(上側) 부분을 유체 유입영역(531), 여과재 받침 다공판(520)의 하측(下側) 부분을 유체 배출영역(541)로 구분할 수 있다.Referring to FIG. 10, the arrangement of the fluid inlet 530 and the fluid outlet 540 of the detector holder may be differently configured as an embodiment of the detector holder, and the filter holder supporting perforated plate 520 of the detector holder 500 may be moved upward. The filter paper 510 is disposed, and the upper portion of the filter paper 510 is divided into a fluid inflow region 531 and a lower portion of the filter media supporting perforated plate 520 as a fluid discharge region 541. Can be.
도 10(a)에서는 유체 유입영역(531)의 상측 방향으로 유체 흡입구(530)가 배치되며, 유체 배출영역(541)의 측면 방향으로 유체 배출구(540)가 배치되고, 도 10(b)에서는 유체 유입영역(531)의 상측 방향으로 유체 흡입구(530)가 배치되며, 유체 배출영역(541)의 하측 방향으로 유체 배출구(540)가 배치되고, 도 10(c)에서는 유체 유입영역(531)의 측면 방향으로 유체 흡입구(530)가 배치되며, 유체 배출영역(541)의 측면 방향으로 유체 배출구(540)가 배치되고, 도 10(d)에서는 유체 유입영역(531)의 측면 방향으로 유체 흡입구(530)가 배치되며, 유체 배출영역(541)의 하측 방향으로 유체 배출구(540)가 배치되는 것을 나타낸다. 따라서 시료 유체에 따라 검출기 홀더(500)의 유체 흡입구(530)와 유체 배출구(540)를 선택적으로 구성할 수 있는 것을 기술적 특징으로 한다.In FIG. 10 (a), the fluid inlet 530 is disposed in the upward direction of the fluid inflow region 531, and the fluid outlet 540 is disposed in the lateral direction of the fluid discharge region 541, and in FIG. 10 (b) The fluid inlet 530 is disposed in an upward direction of the fluid inflow region 531, and the fluid outlet 540 is disposed in a downward direction of the fluid discharge region 541, and the fluid inflow region 531 in FIG. 10 (c). The fluid inlet 530 is disposed in the lateral direction of the fluid outlet, the fluid outlet 540 is disposed in the lateral direction of the fluid discharge area 541, and the fluid intake port in the lateral direction of the fluid inlet area 531 in FIG. 10 (d). 530 is disposed, and indicates that the fluid outlet 540 is disposed in the downward direction of the fluid discharge area 541. Therefore, it is a technical feature that the fluid inlet 530 and the fluid outlet 540 of the detector holder 500 can be selectively configured according to the sample fluid.
본 발명은 이 분야의 통상의 지식을 가진 자가 다양한 변형에 의하여 여과재를 이용한 유체 중의 실시간 이물 계수 장치에 적용시킬 수 있으며, 기술적으로 용이하게 변형시키는 기술의 범주도 본 특허의 권리범위에 속하는 것으로 인정해야 할 것이다.The present invention can be applied to a real-time foreign matter counting device in a fluid using a filter medium by various modifications by a person having ordinary knowledge in this field, and it is recognized that the technically easily deformable technology is also within the scope of the present patent. Will have to do.

Claims (10)

  1. 이물 계수 장치에 있어서,In the foreign matter counting device,
    광학유닛(100);Optical unit 100;
    상기 광학 유닛(100)을 내측에 수용하고 관통 현상으로 이루어지는 광학 하우징(200);An optical housing 200 accommodating the optical unit 100 therein and comprising a through phenomenon;
    상기 광학 하우징(200)의 하측에 마련되어 여과지(510)를 향해 광을 조사하는 광 조사유닛(300);A light irradiation unit 300 provided on the lower side of the optical housing 200 to irradiate light toward the filter paper 510;
    상기 광 조사유닛(300)의 하측에 마련되어 상기 여과지(510)가 상부에 안착 가능하도록 여과지(510)를 받쳐서 고정하며 다수의 구멍이 있는 여과재 받침 다공판(520);It is provided on the lower side of the light irradiation unit 300, the filter paper 510 is fixed to support the filter paper 510 so that it can be seated on the upper, and the filter medium supporting perforated plate 520 having a plurality of holes;
    상기 여과재 받침 다공판(520)을 고정하는 검출기 홀더(500);A detector holder 500 for fixing the filter medium supporting perforated plate 520;
    상기 검출기 홀더(500)의 여과재 받침 다공판(520) 상측(上側)의 유체 유입영역(531)에 배치되어 있는 시료 유체 흡입구(530); 및A sample fluid inlet 530 disposed in the fluid inflow region 531 of the upper side of the perforated plate 520 of the filter holder of the detector holder 500; And
    상기 검출기 홀더(500)의 여과재 받침 다공판(520) 하측(下側)의 유체 배출영역(541)에 배치되어 있는 시료 유체 배출구(540)를 포함하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.Real-time foreign matter counting device in a fluid using a filter medium including a sample fluid outlet (540) disposed in a fluid discharge area (541) under the filter medium support perforated plate (520) of the detector holder (500).
  2. 제1항에 있어서,According to claim 1,
    시료 유체를 실시간으로 흡입 및 배출할 수 있도록 유체 흡입 펌프(570)를 더 포함하여 시간대별 시료의 이물 변화를 관찰 할 수 있는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치. Real-time foreign matter counting device in the fluid using a filter medium, characterized in that it is possible to observe the change in the foreign matter of the sample over time by further including a fluid suction pump (570) to suck and discharge the sample fluid in real time.
  3. 제2항에 있어서, According to claim 2,
    시료 유체가 액체류의 경우 유체 흡입 펌프(570)를 통하여 액체의 통과를 제어하여 액체 통과시 계수를 중지하고, 액체 통과를 중지시 계수를 진행하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.When the sample fluid is a liquid, the flow of the liquid is controlled through the fluid suction pump 570 to stop counting when the liquid passes, and counting is performed in real time using a filter medium, characterized in that the counting is performed when the liquid is stopped. Device.
  4. 제1항에 있어서,According to claim 1,
    상기 검출기 홀더(500)는 상단은 광학 유닛(100)에서 이물질을 계수할 수 있도록 상단 투명커버(550)로 구성되어 있으며, 상기 검출기 홀더(500)의 측면에는 측광 조사유닛이 측면에서 광을 조사할 수 있도록 측면 투명커버(560)로 구성되는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.The detector holder 500 is composed of a top transparent cover 550 to count foreign substances in the optical unit 100, and a side light irradiation unit irradiates light from the side of the detector holder 500. Real-time foreign matter counting device in the fluid using a filter medium, characterized in that it consists of a side transparent cover (560) to be able to.
  5. 제2항에 있어서, According to claim 2,
    시료 유체를 실시간으로 시료의 이물 변화를 관찰 할 수 있으며;The sample fluid can be observed in real time to change the foreign matter in the sample;
    계수가 종료되면 시료 유체 유입되는 유체 흡입구(530)와 시료 유체가 배출되는 유체 배출구(540)를 마개(Plug)로 막아 이물 시료를 보관 하거나 분석을 위해 이동할 수 있는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치. When the counting is terminated, the fluid inlet 530, through which the sample fluid is introduced, and the fluid outlet 540, through which the sample fluid is discharged, are blocked with a plug to store a foreign material sample or move it for analysis. Real-time foreign material counting device.
  6. 제3항에 있어서, According to claim 3,
    상기 검출기 홀더(500)는 유체 유입영역(531)에 유체 흡입구(530)가 배치되며;The detector holder 500 is provided with a fluid inlet 530 in the fluid inlet region 531;
    유체 배출영역(541)에 유체 배출구(540)가 배치되며, 시료 유체의 종류에 따라 유체 흡입구(530)와 유체 배출구(540)의 위치를 선택적으로 구성할 수 있으며;The fluid outlet 540 is disposed in the fluid discharge area 541, and the positions of the fluid inlet 530 and the fluid outlet 540 may be selectively configured according to the type of sample fluid;
    여과와 동시에 여과지 표면을 계수하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.Real-time foreign material counting device in a fluid using a filter medium, characterized in that the surface of the filter paper is counted simultaneously with filtration.
  7. 제1항에 있어서, According to claim 1,
    상기 여과지를 대체하여 여과재를 박막필터(Membrane Filter)를 사용하여 구멍보다 큰 이물이 채취 계수될 수 있도록 하여 입자를 포집하는 과정과 동시에 포집된 입자를 자동으로 계수하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.A fluid using a filter medium that replaces the filter paper to collect foreign particles larger than the hole using a membrane filter to collect particles and to automatically count the collected particles at the same time. Real-time foreign material counting device.
  8. 제1항에 있어서,According to claim 1,
    상기 여과지를 대체하여 여과재를 판재를 사용하여 유체에 포함된 입자가 판재 표면에 부착되어 계수될 수 있도록 하여 입자를 포집하는 과정과 동시에 포집된 입자를 자동으로 계수하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.A fluid using a filter medium that replaces the filter paper so that particles contained in the fluid are adhered to the surface of the plate using a plate material to be counted, and at the same time collecting particles, the collected particles are automatically counted. Real-time foreign material counting device.
  9. 제8항에 있어서,The method of claim 8,
    상기 판재를 보호대상 제품의 표면과 유사한 재료를 사용하여 제품에서의 영향을 예상하여 불량을 방지하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.Real-time foreign matter counting device in a fluid using a filter medium, characterized in that to prevent defects by predicting the effect on the product using a material similar to the surface of the product to be protected.
  10. 제8항에 있어서,The method of claim 8,
    상기 판재에 점착제를 코팅하여 유체에 포함된 입자의 채집 효율을 높일 수 있도록 하는 것을 특징으로 하는 여과재를 이용한 유체 중의 실시간 이물 계수 장치.Real-time foreign matter counting device in a fluid using a filter medium, characterized in that to increase the efficiency of collecting the particles contained in the fluid by coating the pressure-sensitive adhesive on the plate.
PCT/KR2019/015864 2018-11-20 2019-11-19 Real-time device for counting foreign materials in fluid by using filter medium WO2020106027A1 (en)

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