WO2020105819A1 - Scrubber apparatus having integrated venturi - Google Patents

Scrubber apparatus having integrated venturi

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Publication number
WO2020105819A1
WO2020105819A1 PCT/KR2019/004959 KR2019004959W WO2020105819A1 WO 2020105819 A1 WO2020105819 A1 WO 2020105819A1 KR 2019004959 W KR2019004959 W KR 2019004959W WO 2020105819 A1 WO2020105819 A1 WO 2020105819A1
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WO
WIPO (PCT)
Prior art keywords
scrubber
venturi
exhaust gas
scrubber body
packing
Prior art date
Application number
PCT/KR2019/004959
Other languages
French (fr)
Korean (ko)
Inventor
서민수
Original Assignee
서민수
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 서민수 filed Critical 서민수
Publication of WO2020105819A1 publication Critical patent/WO2020105819A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/04Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust using liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1827Sealings specially adapted for exhaust systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2590/00Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
    • F01N2590/02Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for marine vessels or naval applications
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/14Arrangements for the supply of substances, e.g. conduits
    • F01N2610/1453Sprayers or atomisers; Arrangement thereof in the exhaust apparatus

Definitions

  • the present invention relates to a scrubber device that collects and removes harmful substances contained in exhaust gas of a ship engine.
  • a channel-type venturi structure is integrally installed inside the scrubber body, and exhaust gas is also provided.
  • the structure packing part that can effectively diffuse and disperse, the size and volume of the entire scrubber device can be reduced, as well as the weight, to improve the portability, mountability and space utilization, as well as dust collection efficiency. It relates to a Venturi-integrated scrubber device that can significantly improve.
  • ships are installed and operated with a main engine that drives a propeller to propel the ship, and a number of power generation engines to supply power to various equipment or equipment mounted on the ship.
  • the exhaust gas emitted from the diesel engine of a ship contains not only a large number of suspended particulates such as dust or fine dust, but also a number of harmful gaseous substances such as nitrogen oxide NOx and sulfur oxide SOx. It has become a cause of environmental pollution.
  • a selective catalytic reduction (SCR) for removing nitrogen oxides or sulfur oxides is reduced.
  • Scrubber (SOx removal) device which removes particulate matter
  • DPF diesel particulate filter
  • a scrubber device is a device for removing foreign substances in exhaust gas through contact and agglomeration effects of gas and liquid, as well as gaseous substances such as SOx, which is a sulfur oxide in exhaust gas, as well as dust or fine particles. It is a device that serves to purify the exhaust gas by collecting and removing suspended particles such as dust.
  • FIG. 1 shows a schematic configuration diagram of a general scrubber module system to which a conventional scrubber is applied
  • FIG. 2 shows a configuration diagram of a conventional general scrubber.
  • the scrubber module system for removing harmful substances in the exhaust gas
  • the scrubber SCRUBBER
  • the ship's main engine MAIN ENGINE
  • the exhaust gas discharged after scrubbing scrubbing
  • a gas and sea water monitoring system GAS & SEA WATER MONITORING SYSTEM
  • a conventional scrubber applied to such a module system is configured as an external venturi type (OUTSIDE VENTURI TYPE), and is composed of a scrubber body 100 and a venturi tube 150, as shown in FIG. 2, At this time, the venturi tube 150 is separately mounted on the side of the scrubber body 100.
  • an external venturi type OUTSIDE VENTURI TYPE
  • a dust collecting layer 110 is installed in two stages, and a plurality of spray pipes 120 for spraying moisture into the exhaust gas moving inside the scrubber body 100 are installed. have.
  • the dust collecting layer 110 is a portion filled with a general packing ball or a polling ring in which a plurality of fine pores through which exhaust gas can pass is present.
  • the exhaust gas of the main engine flowing in from the upper side of the Venturi tube 150 is input to the lower side of the scrubber body 100 via the Venturi tube 150, wherein the exhaust gas As it diffuses and expands due to the Venturi effect, it moves upward from the lower portion of the scrubber body 100.
  • the exhaust gas is scrubbed (scrubbing) is made, at this time, the harmful substances contained therein is in contact with the moisture particles, aggregates and falls, and also, in the dust collecting layer 110, harmful substances are collected After being removed, the scrubber body 100 is discharged upward.
  • venturi tube capable of diffusing and expanding exhaust gas is separately mounted on the outside of the scrubber body, the size, volume, or weight of the entire scrubber increases, thereby significantly increasing installation cost and time, and also constraining space. Due to the lack of space due to the characteristics of this large ship, there was a problem that many restrictions were placed on securing space for installation.
  • the packing ball or the pall-ring applied to the conventional dust collecting layer is a structure in which a small ball or a ring-shaped member in which a number of fine pores are formed is densely filled and filled. There is a problem in that the movement speed is lowered and the processing speed of the scrubber is reduced.
  • Patent Document 1 Korean Patent Publication No. 10-2018-0038420
  • Patent Document 2 Korean Registered Patent Publication No. 10-1549560
  • the present invention has been devised to solve the above problems, and the object of the present invention is to reduce the size, volume, or weight of the entire scrubber device by minimizing the size of the entire scrubber device by integrally installing the channel type venturi in the body. , To make it compact.
  • Another object of the present invention is to provide not only easy scalability but also easy maintenance by applying a channel-type venturi portion having a narrow width and a long length in the transverse direction.
  • the inlet exhaust gas is moved to the lower side of the scrubber body through the venturi channel, and then raised again, so that the movement distance and fluidity of the exhaust gas are increased.
  • Another object of the present invention is to minimize the flow resistance of the exhaust gas by installing a structured packing unit capable of improving the straightness of the exhaust gas, thereby effectively inducing diffusion and dispersion of the exhaust gas and increasing the processing speed of the exhaust gas. It is to be.
  • the present invention provides a main flow path through which exhaust gas can be moved, and a scrubber body having an empty interior inside and out through which the exhaust gas and the washing water cleaning them can be introduced and discharged.
  • the venturi portion is provided on the front side of the inside of the scrubber body so as to communicate the main flow path with the gas inlet installed in the front portion of the main body, but is provided with a multi-layered venturi channel capable of moving the exhaust gas downward.
  • at least one structure packing portion is provided spaced apart inside the scrubber body to provide a plurality of pores and guide flow path to diffuse and disperse the exhaust gas, and a plurality of multiple spraying of washing water down the scrubber body It consists of two wash water injection pipes.
  • venturi portion is integrally installed inside the scrubber body, it is possible to significantly reduce the size, volume, or weight of the entire scrubber device, thereby making it compact and compact.
  • venturi channel is formed so as to form a stacked structure in the upper and lower directions of the scrubber body by installing a plurality of partitions spaced apart in a horizontal state, by installing a curved surface on the partition wall so that the flow path of the exhaust gas changes downward. desirable.
  • a guide plate is installed at a lower end of the partition wall to be inclined at a certain angle in the inner direction.
  • the present invention can be appropriately selected and applied to the number or length of the venturi channel corresponding to the amount of exhaust gas flowing in, and also, since the movement distance of the exhaust gas can be increased, the expansion of the venturi portion In addition to improving the performance, it is possible to increase the dust collection efficiency.
  • the structure packing portion a plurality of first packing portion is installed on the upper side of the scrubber body, the second packing portion is spaced apart to face the lower end of the venturi portion, and the inner rear wall of the scrubber body facing the venturi portion It may be composed of a third packing that is installed.
  • the second packing portion may be provided with a partition wall extending a predetermined distance downward at the lower end of the outermost partition wall of the venturi part, and may be installed between the partition wall and the front wall of the scrubber body.
  • the structured packing portion is formed of a plurality of perforated plates in which a plurality of bending grooves are continuously formed by bending a plate material having a plurality of pores in a zigzag manner, and each of the perforated plates bent such that the bending grooves are inclined in the left or right direction. Can be alternately overlapped so that the bending grooves are alternately arranged.
  • the washing water injection pipe is preferably composed of a plurality of main injection pipes installed in the upper portion of the first packing portion to spray the washing water toward the first packing portion and a channel injection pipe installed inside the lower side of the venturi channel.
  • the present invention has the following effects.
  • the scrubber can be reduced in size and weight, thereby improving the portability and mounting of the device, as well as minimizing the limitation of the installation space.
  • venturi channel of a curved structure by applying the venturi channel of a curved structure, it is possible to improve the moving distance of the inflowing exhaust gas and its fluidity, as well as improve dust collection efficiency of harmful substances and reduce operating costs.
  • FIG. 1 is a schematic configuration diagram of a general scrubber module system to which a conventional scrubber is applied.
  • FIG. 2 is a block diagram of a conventional general scrubber.
  • FIG 3 is a front view of an embodiment of a Venturi-integrated scrubber device according to the present invention.
  • FIG 4 is an internal perspective view from the front of the venturi-integrated scrubber device of the present invention.
  • FIG 5 is an internal perspective view from the side of the venturi-integrated scrubber device of the present invention.
  • FIG. 6 is a partial perspective view of a perforated plate constituting a structure packing part installed in the venturi-integrated scrubber device of the present invention.
  • FIG 7 is an operation explanatory diagram of the venturi-integrated scrubber device of the present invention.
  • venturi-integrated scrubber apparatus of the present invention will be described in detail with reference to FIGS. 3 to 5.
  • FIG. 3 shows a front view of an embodiment of the Venturi-integrated scrubber device according to the present invention
  • FIG. 4 shows an internal perspective view from the front of the Venturi-integrated scrubber device of the present invention
  • FIG. 5 shows the It shows the internal perspective view from the side of the Venturi-integrated scrubber device.
  • the venturi-integrated scrubber device 1 of the present invention is an internal venturi (INSIDE VENTRI TYPE) integral structure, because the venturi portion 30 is installed inside the scrubber body 10, the main engine of the ship is the scrubber body It is directly connected to (10).
  • INSIDE VENTRI TYPE internal venturi
  • the scrubber device 1 of the present invention uses sea water as washing water due to the characteristics of the ship, and although not shown, the sea water is a scrubber body through an external pipe connected to the scrubber device 1 (10) It is put inside.
  • the seawater monitoring system (INLET SEA WATER MONITORING SYSTEM) for checking the adequacy of the injected seawater
  • the discharge water monitoring system (DISCHARGE WATER) for checking the safety of seawater discharged after scrubbing MONITORING SYSTEM)
  • the scrubber device 1 is composed of a scrubber body 10, a venturi portion 30, a structure packing portion 50, and a washing water spray pipe 70.
  • the scrubber body 10 serves as a housing that provides a path through which the exhaust gas of the main engine moves, and is configured as a cylindrical structure having a predetermined height with an empty interior.
  • a main flow path 19 through which exhaust gas can move upward is formed in a scrubbing process.
  • the scrubber body 10 is made of a rectangular cylindrical structure, and is preferably manufactured by combining a cylindrical tubular body composed of a rectangular polyhedron in multiple stages.
  • each tube body may be coupled to each other through a bolt or welding operation using a flange (17) structure.
  • the scrubber body 10 is configured in multiple stages, thereby simplifying installation and disassembly, as well as improving storage and transportability. And also facilitates maintenance work.
  • the scrubber body 10 is provided with at least one gas inlet 11 through which the exhaust gas flows, and a plurality of gas outlets 12 for discharging the scrubbed exhaust gas to the outside.
  • the gas inlet 11 is connected to the exhaust line of the main engine of the ship, and is installed at the front of the scrubber body 10, and the gas outlet 12 is installed upward at the upper end of the scrubber body 10.
  • the gas inlet 11 and the gas outlet 12 are not shown, but the inlet and outlet of the exhaust gas are made through external pipes that are separately connected.
  • gas inlet 11 and the gas outlet 12, as shown in Figure 3, respectively, three and two are installed, but this is shown as an example, the size, number or installation location, etc., It will be able to select and apply appropriately considering the use environment, the type, size, and displacement of the engine to be connected.
  • an opening 15 is provided in the upper upper portion of the scrubber body 10.
  • the opening 15 is installed to observe the inside of the scrubber body 10 or for maintenance of the washing water spray pipe 70, and is provided to be opened and closed using a door, and the scrubber body It can be installed in an appropriate position in consideration of the use environment such as the side or back surface of (10).
  • washing water outlets 13 connected to the discharge water monitoring system are installed at the lower end of the scrubber body 10.
  • venturi unit 30 applied to the venturi-integrated scrubber device of the present invention will be described in detail with reference to FIGS. 4 and 5.
  • venturi portion 30 is provided with a plurality of relatively narrow venturi channels (venturi channel) 32, thereby increasing the flow rate of the exhaust gas passing through the venturi channel 32, and By inducing diffusion and expansion, it not only increases the contact area between the exhaust gas and the washing water, but also induces uniform mixing to effectively aggregate the water particles of the washing water and particles of harmful substances contained in the exhaust gas.
  • venturi channel venturi channel
  • the gas inlet 11 installed in the scrubber body 10 and the main flow passage 19 formed inside the scrubber body 10 can communicate with each other. So, as being installed on the inner front side of the scrubber body 10, and installed at a position corresponding to the gas inlet 11, the exhaust gas passing through the gas inlet 11 is venturi channel 30 of the venturi portion 30 32).
  • venturi channel 32 when viewed from the front, is installed to form a stacked structure in the up and down direction of the scrubber body 10, wherein, at this time, the partition walls are spaced apart Each is divided by (35).
  • the partition wall 35 is installed horizontally by fixing the left and right ends on both inner and outer wall surfaces of the scrubber body 10, thereby forming a venturi channel 32 having a narrow width and a long inlet in the horizontal direction. do.
  • the partition wall 35 is formed of a plate structure having a predetermined thickness, but a curved surface 37 is formed so that the exhaust gas flowing from the gas inlet 11 forms an arc-shaped flow path and is discharged downward.
  • venturi channel 32 is provided to form an 'a'-shaped flow path having a curved portion when viewed from the side, as shown in FIG. 5.
  • the lower end of the partition wall 35 forming the venturi channel 32 is provided with guide plates 38, which are installed to be inclined at a certain angle in the inner direction.
  • the guide plate 38 is installed along the lower surface of each partition wall 35, so that the exhaust gas passing through each Venturi channel 32 is not concentrated on the wall surface (the partition wall) of the Venturi channel 32, and is directed to the central portion. Also, it serves to change the direction of the exhaust gas so that it can diffuse and discharge.
  • the channel injection pipes 75 are respectively installed inside the lower portion of the venturi channel 32 forming the outlet of the venturi portion 30.
  • a partition wall 60 extending in a predetermined length to divide the main flow path 19 of the scrubber body 10 in the up and down direction is provided. Is installed.
  • the partition wall 60 is installed to vertically partition the main flow path 19 of the scrubber body 10, but the lower surface is installed to be spaced a predetermined distance from the bottom surface of the scrubber body 10, so that the exhaust gas can move.
  • the opening 65 is formed.
  • the partition wall 35 and the partition wall 60 of the venturi portion 30 may be fixed inside the scrubber body 10 through welding or the like.
  • FIG. 6 shows a partial perspective view of a perforated plate constituting the structure packing part installed in the scrubber device of the present invention.
  • At least one structure packing part 50 is installed inside the scrubber body 10.
  • the scrubber device 1 has a higher dust collection efficiency as the temperature of the fluid is lower, but since high-temperature exhaust gas having a temperature of 200 degrees or more flows in, the temperature of the fluid mixed with seawater of about 20 degrees rises to 40 degrees or more. And, due to this, a phenomenon in which the dust collection efficiency is reduced may occur.
  • the structure packing unit 50 applied to the present invention continuously cleans and disperses the fluid (exhaust gas) moving along the main flow path 19 of the scrubber body 10, thereby cleaning harmful particles in the exhaust gas. It is to ensure that the contact and agglomeration of the water particles in the water is effected effectively.
  • the structure packing unit 50 increases the surface area of the fluid and improves the mixing rate with the washing water, so that the temperature of the fluid decreases through the cooling effect, thereby improving the dust collection efficiency.
  • the collection layer 110 installed in the conventional scrubber shown in FIG. 2 is a structure in which small balls or rings having a large number of micro pores through which exhaust gas can pass are densely filled. Therefore, although it is possible to improve the trapping rate of harmful substances, a large amount of resistance is added to the movement of the fluid, and thus, the processing speed of the scrubber is greatly reduced by significantly lowering the movement speed of the fluid.
  • the structure packing unit 50 applied to the present invention is to improve the above problems, to improve the straightness of the fluid, and to effectively diffuse and disperse the fluid.
  • the structure packing part 50 of this invention is comprised from the 1st packing part 51, the 2nd packing part 55, and the 3rd packing part 57.
  • the first packing portion 51 is installed on the upper portion inside the scrubber body 10
  • the second packing portion 55 is installed on the lower portion of the venturi portion 30
  • the third packing portion (57) ) Is installed on the inner rear wall of the scrubber body 10 facing the venturi portion 30.
  • the first packing part 51 and the second packing part 55 and the third packing part 57 constituting the structured packing part 50 have the same basic structure, but a guide for guiding the movement of exhaust gas Since only the size (cross-sectional area) of the flow path is different, the detailed structure of the structure packing portion 50 will be described based on the first packing portion 51.
  • the first packing part 51 is installed so as to be horizontal in two stages spaced apart in the upper and lower directions on the upper side of the scrubber body 10.
  • the first packing portion 51 is composed of a plurality of perforated plates 40, which are formed by sequentially overlapping these perforated plates 40.
  • the perforated plate 40 is formed by bending a plate material on which a plurality of pores 42 are formed, so that the bending grooves 45 are continuously formed.
  • these perforated plates 40 are formed by bending a plate material having a certain thickness through which pores 42 through which exhaust gas can pass are zigzag, so that the bending grooves 45 having a ' ⁇ ' shape are continuously formed along the surface thereof. Is formed.
  • the perforated plate 40 is composed of two different types of bending grooves 45 are formed to be inclined in the left or right direction.
  • the first packing portion 51, the bending grooves 45 are alternately continuously overlapping each other so as to face each other, as shown in FIG. To form.
  • the perforated plate 40 positioned at the front is disposed in which the bending groove 45 is inclined in the left direction, but overlapping and joining immediately after the perforated plate 40 is a bending groove ( 45) This is to arrange the perforated plate 40 inclined in the right direction.
  • the first packing part 51 different perforated plates 40 are sequentially overlapped, and a plurality of bending grooves 45 are successively interspersed, so that these bending grooves 45 are used as main passages of exhaust gas. It acts as a guide flow path, thereby improving the straightness of the fluid to prevent the flow rate from being lowered, as well as causing the effect of separation of the fluid flow to the left and right.
  • the size and number of the perforated plates 40 may be appropriately selected and applied in correspondence with the internal size of the scrubber body 10.
  • the first packing portion 51 can be fixed by fixing a plurality of perforated plates 40 through welding or the like, or by installing a rectangular frame that can support these perforated plates 40. There will also be.
  • the second packing part 55 is installed on the lower part of the venturi part 30 and is installed between the partition wall 60 and the front wall of the scrubber body 10.
  • the second packing part 55 is formed in the same structure as the first packing part 51, but the cross-sectional area of the bending groove 45 serving as a guide flow passage is relatively smaller than the first packing part 51. By doing so, the guide flow path is made to be more densely formed.
  • the third packing portion 57 is installed to maintain a constant thickness in a horizontal state on the rear wall of the scrubber body 10 facing the curved portion of the venturi portion 30.
  • the third packing portion 57 is also formed of the same structure as the first packing portion 51, but the cross-sectional area of the bending groove 45 is relatively larger than that of the first packing portion 51, The guide flow was extended.
  • first packing part 51, the second packing part 55, and the third packing part 57 differ only in the density of the bending groove (guide channel) 45, and this density ratio is
  • second packing part 55: first packing part 51: third packing part 57 is made to be "upper: middle: lower”.
  • the first, second, and third packing parts 51, 55, and 57 configure the density of the guide flow paths differently in consideration of the moving speed of the moving fluid, thereby minimizing the moving resistance of the fluid and improving the straightness of the fluid. While securing, it is possible to effectively diffuse and disperse the fluid.
  • the structure packing unit 50 may be appropriately selected and applied in size, number, placement location, or density in consideration of the characteristics of the engine, the use environment, and the like.
  • the washing water injection pipe 70 is installed along the path through which the exhaust gas introduced through the gas inlet 11 of the scrubber body 10 moves, and serves to spray and mix the washing water with the moving exhaust gas. .
  • the washing water injection pipe 70 is composed of a main injection pipe 71 and a channel injection pipe (75).
  • the main injection pipe 71 is respectively installed adjacent to the upper end of the first packing portion 51 installed on the upper portion of the scrubber body 10, and the channel injection pipe 75 is a Venturi channel provided in the Venturi portion 30 It is respectively installed inside the lower side of (32).
  • the main injection pipe 71 is composed of an injection pipe body 72 horizontally installed in the horizontal direction of the main flow path 19, and a plurality of injection nozzles 73 spaced apart along the injection pipe body 72 do.
  • the injection pipe main body 72 is formed in an empty pipe structure in which cleaning water can move, and both ends thereof are coupled to both side walls of the scrubber body 10 and horizontally. Fixed installation.
  • the injection nozzle 73 provided in the main injection pipe 71 is spaced a predetermined distance along the injection pipe body 72, a plurality of arrangements are installed, and washing water is first packed It is installed so as to be able to jet downward to the unit (51).
  • the main injection pipe 71 sprays the washing water to the first packing portion 51, so that the water particles of the washing water are effectively adsorbed on the harmful particles of the exhaust gas passing through the first packing portion 51. .
  • the main injection pipe 71 and the channel injection pipe 75 are separate sea water supply pipes (not shown) through the washing water injecting portion protruding outward from the side wall of the scrubber body 10 Is connected to.
  • the channel injection pipe 75 is composed of an injection pipe body 76 and an injection nozzle 77.
  • the channel injection pipes 75 are respectively installed inside the outlet of the venturi channel 32, thereby spraying the washing water downward toward the second packing portion 55.
  • the channel injection pipe 75 sprays the washing water in the same forward direction as the direction in which the exhaust gas travels, it is possible not only to impart additional kinetic energy to the movement of the exhaust gas, but also the washing water to the gas inlet 11 Backflow can be prevented.
  • the channel injection pipe 75 mixes the relatively high temperature of the exhaust gas entering the venturi portion 30 with relatively cold washing water to exhaust the exhaust gas.
  • the processing speed of the scrubber device 1 can be increased.
  • the main injection pipes 71 respectively installed on the upper side of the first packing part 51 spray cleaning water in the reverse direction with respect to the direction of exhaust gas, but are located on the upper side of the main flow passage 19.
  • the exhaust gas passes through the venturi part 30 and moves upward along the main flow path 19, the flow velocity is significantly reduced due to the sudden increase in the volume of the space, so that the back pressure is not applied to the exhaust gas.
  • the main injection pipe 71 and the channel injection pipe 75 in the washing water injection pipe 70 are shown as being installed in parallel, as shown in FIG. 5, but are not limited thereto, and the scrubber body
  • the size or structure of (10) can be appropriately selected and applied in consideration of the engine output, displacement, use environment, etc., and the number of injection nozzles 72 and 75 is also considered in consideration of the processing capacity of the scrubber device 1. It will be applicable.
  • FIG. 7 is a view showing the operation of the Venturi-integrated scrubber device according to the present invention, each of the washing water sprayed from the washing water spray pipe 70 is indicated by a dotted line.
  • the gas inlet 11 is connected to the exhaust line of the engine, the exhaust gas discharged from the engine enters the gas inlet 11 of the scrubber body 10 as shown by the arrow 200.
  • the exhaust gas that has passed through the gas inlet 11 immediately enters the Venturi channel 32 provided in the Venturi part 30, and then moves along the Venturi channel 32 to the downward direction of the scrubber body 10. Will move.
  • the exhaust gas enters the Venturi channel 32 and moves as it diffuses through each Venturi channel 32, and thereafter, a channel injection pipe installed at the outlet of each Venturi channel 32. It is mixed with the washing water sprayed downward from 75 to pass through the second packing portion 55.
  • the mixed gas moving upward along the main flow path 19 passes through the third packing portion 57 installed on the rear wall of the scrubber body 10.
  • the third packing portion 57 has a relatively large cross-sectional area of the bending groove 45, the density of the guide flow path formed by the bending groove 45 is low, thereby minimizing the flow resistance of the mixed gas. I can do it.
  • the mixed gas is diffused and dispersed to the surroundings while passing through the third packing portion 57, so that it is easily moved to the central portion of the main flow path 19.
  • the mixed gas passing through the third packing part 57 sequentially passes through the two first packing parts 51 along the main flow passage 19, and the washing water sprayed from the main spray pipe 71 And is mixed again to move upwards, and at this time, harmful particles of the exhaust gas aggregate with moisture particles and fall downward.
  • the exhaust gas is introduced from the gas inlet 11, passes through the venturi part 30, and then moves upward along the main flow path 19, in the gas phase of sulfur oxides contained therein.
  • Particulate particulates such as particles and dust or fine dust, come into contact with and agglomerate with the moisture particles of the washing water and fall downward, whereby harmful substances are removed.
  • the exhaust gas is discharged to the outside through the gas outlet 12 in a state in which the harmful substances contained therein are removed, and the cleaning water adsorbed by the harmful substances falls down to the scrubber body 10, and then the cleaning water It is discharged to the outside through the outlet (13).
  • the present invention is to install the Venturi part 30 inside the scrubber body 10, and adopt the multi-stage scrubber body 10, thereby increasing the size, volume, or weight of the entire scrubber device 1. Not only can it be reduced in size and compacted, but it is easy to install or disassemble the scrubber device 1, and it is possible to improve portability and storage.
  • the present invention is easy to add or expand the Venturi channel 32 provided in the Venturi part 30, so that it can be effectively applied to various engine characteristics or usage environments, and exhaust through the structure packing part 50. Since the gas can be diffused and dispersed more effectively and can be cooled, it is possible to improve the dust collection efficiency of harmful substances, and to speed up the treatment of exhaust gas.
  • the arrangement position or number of the gas inlet 11 and the gas outlet 12, or the shape of the scrubber body 10, etc. are not limited to those shown, and can be applied by various modifications in response to the use environment.
  • structures and arrangement positions, such as the washing water injection pipe 70 and the structure packing part 50, can also be appropriately modified and applied.
  • a general demister for collecting and removing moisture contained in exhaust gas may be installed inside the scrubber body 10.
  • the demister serves as a filter for filtering moisture contained in the exhaust gas, and various products made of a fiber material, a plastic, or a metal material can be applied.
  • venturi-integrated scrubber device of the present invention can be used to reduce harmful substances in exhaust gas by connecting to various engine facilities such as a ship's main engine, a power generation engine, or a boiler.

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Treating Waste Gases (AREA)

Abstract

The present invention relates to a scrubber apparatus installed in an engine exhaust line to remove harmful materials and, more specifically, to a scrubber apparatus having an integrated venturi, the scrubber apparatus comprising: a scrubber body having a main channel provided therein such that exhaust gas can move along same, the scrubber body being hollow and configured such that the exhaust gas and cleaning water for cleaning same can be introduced and discharged, respectively; a venturi portion installed on the front surface of the interior of the scrubber body such that a gas inlet installed in the scrubber body and the main channel can communicate with each other, the venturi portion having a venturi channel provided therein such that the exhaust gas can be moved downwards; a structure packing portion installed inside and spaced from the scrubber body, the structure packing portion having multiple pores and guide channels provided such that the exhaust gas can be diffused and distributed; and multiple cleaning water spraying tubes for spraying cleaning water to the lower side of the scrubber body in a multiple manner. Accordingly, the scrubber apparatus has reduced size, weight, and the like, thereby facilitating installation and disassembly operations, and also has excellent dust-collecting efficiency.

Description

벤튜리 일체형 스크러버 장치Venturi Integral Scrubber Device
본 발명은 선박 엔진의 배기가스 내에 포함된 유해 물질을 포집하여 제거하는 스크러버 장치에 관한 것으로서, 구체적으로는 스크러버 본체 내부에, 채널(channel)형 벤튜리 구조를 통합 설치함과 아울러, 배기가스를 효과적으로 확산 및 분산시킬 수 있는 스트럭쳐 패킹부(Structure Packing part)를 배치함으로써, 스크러버 장치 전체의 크기와 부피는 물론 중량을 축소시켜 운반성과 장착성 및 공간 활용성 등을 향상시킬 수 있을 뿐 아니라, 집진 효율을 현저히 향상시킬 수 있는 벤튜리 일체형 스크러버 장치에 관한 것이다.The present invention relates to a scrubber device that collects and removes harmful substances contained in exhaust gas of a ship engine. Specifically, a channel-type venturi structure is integrally installed inside the scrubber body, and exhaust gas is also provided. By arranging the structure packing part that can effectively diffuse and disperse, the size and volume of the entire scrubber device can be reduced, as well as the weight, to improve the portability, mountability and space utilization, as well as dust collection efficiency. It relates to a Venturi-integrated scrubber device that can significantly improve.
일반적으로 선박에는 선박을 추진시키기 위해 프로펠러를 구동하는 메인 엔진과 선박에 탑재된 각종 장비나 의장품 등에 전원을 공급하기 위한 다수의 발전용 엔진 등이 설치되어 운영되고 있다.In general, ships are installed and operated with a main engine that drives a propeller to propel the ship, and a number of power generation engines to supply power to various equipment or equipment mounted on the ship.
그러나 선박의 디젤 엔진에서 배출되는 배기가스에는, 분진이나 미세 먼지 등 다수의 부유성 미립자가 포함되어 있을 뿐 아니라, 질소 산화물인 NOx, 그리고 황산화물인 SOx 등의 다수의 유해성 기체상 물질 등이 포함되어 있기 때문에 환경오염의 한 원인이 되고 있다.However, the exhaust gas emitted from the diesel engine of a ship contains not only a large number of suspended particulates such as dust or fine dust, but also a number of harmful gaseous substances such as nitrogen oxide NOx and sulfur oxide SOx. It has become a cause of environmental pollution.
이러한 환경오염 물질의 배출을 저감하고자, 세계 각국에서는 환경규제를 통해 그 배출량을 규제하고 있으며, 또한, 국제 해사 기구(IMO, International Maritime Organization)에서도 항구(port)는 물론 공해상에서의 유해 물질의 배출 규제를 더욱 강도 높게 규제하는 추세이기 때문에, 선박 엔진의 배기가스에 포함된 유해 물질의 제거가 선박 운항에 있어서 중요한 문제로 대두되고 있다.In order to reduce the emissions of these environmental pollutants, countries around the world regulate their emissions through environmental regulations, and the International Maritime Organization (IMO) also emits harmful substances from ports and the high seas. Because of the tendency to regulate regulations more intensively, the removal of harmful substances contained in the exhaust gas of ship engines has emerged as an important problem in ship operation.
따라서, 이러한 환경규제를 만족하기 위해서, 특히, 선박 엔진의 경우에는, 유해 물질 집진 장치의 하나로서, 질소산화물을 제거하는 선택적 촉매 저감장치(SCR:Selective Catalytic Reduction)나, 황산화물을 저감하는 스크러버(Scrubber, SOx 제거) 장치, 입자상 물질을 제거하는 매연여과장치(DPF:Diesel Particulate Filter) 등을 엔진의 배기라인에 설치하여 운영하고 있다.Accordingly, in order to satisfy these environmental regulations, in particular, in the case of a marine engine, as one of the harmful substance dust collecting devices, a selective catalytic reduction (SCR) for removing nitrogen oxides or sulfur oxides is reduced. Scrubber (SOx removal) device, which removes particulate matter A diesel particulate filter (DPF) is installed and operated in the exhaust line of the engine.
상기와 같은 유해 물질 집진 장치 중, 스크러버 장치는 기체와 액체의 접촉 및 응집 효과를 통해 배기가스 내의 이물질들을 제거하는 장치로서, 배기가스 내의 황산화물인 SOx 등의 기체상 물질은 물론, 분진이나 미세 먼지 등의 부유성 미립자 등을 포집하여 제거함으로써, 배기가스를 정화시키는 역할을 하는 장치이다.Among the above-mentioned dust collecting devices, a scrubber device is a device for removing foreign substances in exhaust gas through contact and agglomeration effects of gas and liquid, as well as gaseous substances such as SOx, which is a sulfur oxide in exhaust gas, as well as dust or fine particles. It is a device that serves to purify the exhaust gas by collecting and removing suspended particles such as dust.
이하, 종래의 스크러버 장치를 도 1 및 2를 참조하여 간략히 설명한다.Hereinafter, a conventional scrubber device will be briefly described with reference to FIGS. 1 and 2.
여기서, 도 1은 종래의 스크러버가 적용된 일반적인 스크러버 모듈 시스템의 개략적인 구성도를 나타낸 것이고, 도 2는 종래의 일반적인 스크러버의 구성도를 나타낸 것이다.Here, FIG. 1 shows a schematic configuration diagram of a general scrubber module system to which a conventional scrubber is applied, and FIG. 2 shows a configuration diagram of a conventional general scrubber.
도 1에 도시된 바와 같이, 배기가스 내의 유해 물질을 제거하는 스크러버 모듈 시스템(Scrubber Module System)은, 스크러버(SCRUBBER), 선박의 메인 엔진(MAIN ENGINE), 스크러빙(scrubbing) 후 배출되는 배기가스와 스크러버에 유입 또는 배출되는 해수(sea water)를 검사하는 가스 및 해수 모니터링 시스템(GAS & SEA WATER MONITORING SYSTEM) 등이 서로 연결됨으로써, 하나의 모듈 시스템을 형성하고 있다.As shown in Figure 1, the scrubber module system (Scrubber Module System) for removing harmful substances in the exhaust gas, the scrubber (SCRUBBER), the ship's main engine (MAIN ENGINE), the exhaust gas discharged after scrubbing (scrubbing) and A gas and sea water monitoring system (GAS & SEA WATER MONITORING SYSTEM) for inspecting sea water flowing into or out of a scrubber are connected to each other, thereby forming a single module system.
한편, 이러한 모듈 시스템에 적용되는 종래의 스크러버는, 외부 벤튜리 타입(OUTSIDE VENTURI TYPE)으로 구성된 것으로서, 도 2에 도시된 바와 같이, 스크러버 본체(100)와 벤튜리관(150)으로 구성되어 있으며, 이때, 벤튜리관(150)은 스크러버 본체(100)의 측면에 별도로 장착되어 있다.On the other hand, a conventional scrubber applied to such a module system is configured as an external venturi type (OUTSIDE VENTURI TYPE), and is composed of a scrubber body 100 and a venturi tube 150, as shown in FIG. 2, At this time, the venturi tube 150 is separately mounted on the side of the scrubber body 100.
또한, 스크러버 본체(100)의 내부에는, 집진층(110)이 2단으로 설치되어 있고, 스크러버 본체(100) 내부를 이동하는 배기가스에 수분을 분사하는 다수의 분사관(120)이 설치되어 있다.In addition, inside the scrubber body 100, a dust collecting layer 110 is installed in two stages, and a plurality of spray pipes 120 for spraying moisture into the exhaust gas moving inside the scrubber body 100 are installed. have.
여기서, 집진층(110)은 배기가스가 통과할 수 있는 다수의 미세 기공이 존재하는 일반적인 패킹 볼(packing ball)이나 폴링(pall-ring) 등이 채워진 부분이다.Here, the dust collecting layer 110 is a portion filled with a general packing ball or a polling ring in which a plurality of fine pores through which exhaust gas can pass is present.
따라서, 화살표와 같이, 벤튜리관(150)의 상방으로부터 유입된 메인 엔진의 배기가스(exhaust gas)는 벤튜리관(150)을 경유하여 스크러버 본체(100)의 하방으로 투입되고, 이때, 배기가스는 벤튜리 효과에 의해 확산, 팽창되면서 스크러버 본체(100)의 하부에서 상방으로 이동하게 된다.Therefore, as shown by the arrow, the exhaust gas of the main engine flowing in from the upper side of the Venturi tube 150 is input to the lower side of the scrubber body 100 via the Venturi tube 150, wherein the exhaust gas As it diffuses and expands due to the Venturi effect, it moves upward from the lower portion of the scrubber body 100.
이 과정에서, 배기가스는 스크러빙(scrubbing)이 이루어지게 되고, 이때, 내부에 포함되어 있는 유해 물질들이 수분 입자와 접촉, 응집하여 낙하하게 되며, 또한, 집진층(110)에서도 유해 물질이 포집되어 제거된 후, 스크러버 본체(100) 상방으로 배출되는 것이다.In this process, the exhaust gas is scrubbed (scrubbing) is made, at this time, the harmful substances contained therein is in contact with the moisture particles, aggregates and falls, and also, in the dust collecting layer 110, harmful substances are collected After being removed, the scrubber body 100 is discharged upward.
이러한 종래의 스크러버는 배기가스의 특성에 따라 다양한 방식이 제안되어 있으며, 하기의 선행 기술 문헌의 특허 문헌 1, 2에도, 상기와 같은 종래의 스크러버와 같이, 외부 벤튜리관, 집진층, 분사 노즐 등을 구비한 스크러버가 개시되어 있다.Various conventional scrubbers have been proposed in accordance with the characteristics of the exhaust gas, and in Patent Documents 1 and 2 of the following prior art documents, as in the conventional scrubbers as described above, external venturi tubes, dust collecting layers, spray nozzles, etc. Disclosed is a scrubber having a.
그러나 상기와 같은 종래의 스크러버는 다음과 같은 문제점이 있었다.However, the conventional scrubber as described above has the following problems.
첫째, 배기가스를 확산, 팽창시킬 수 있는 벤튜리관이 스크러버 본체 외부에 별도로 장착됨으로써, 스크러버 전체의 크기나 부피 또는 중량이 증가하기 때문에, 설치 비용 및 시간이 현저히 증가하게 되고, 또한, 공간의 제약이 큰 선박의 특성상 스페이스(space) 부족으로 인해 설치를 위한 공간 확보에 많은 제약을 받게 되는 문제점이 있었다.First, since the venturi tube capable of diffusing and expanding exhaust gas is separately mounted on the outside of the scrubber body, the size, volume, or weight of the entire scrubber increases, thereby significantly increasing installation cost and time, and also constraining space. Due to the lack of space due to the characteristics of this large ship, there was a problem that many restrictions were placed on securing space for installation.
둘째, 배기가스와 혼합시키기 위해 분사되는 세정수의 일부가 벤튜리관으로 역류하게 됨으로써, 집진 효율이 현저히 저하되는 문제점이 있었다.Second, a part of the washing water sprayed to mix with the exhaust gas flows back to the Venturi tube, so that there is a problem in that the dust collection efficiency is significantly reduced.
셋째, 원통형 벤튜리관의 구조적 특성상, 배기가스의 온도, 유량, 수분 함량과 같은 특성 변화나, 제거하고자 하는 입자상 물질의 입경 분포, 밀도 등과 같은 성상 변화 등에 의한 스케일(scale) 등의 발생으로 인해 벤튜리 홀(hole)이 쉽게 막힐 수 있고, 이로 인해 운전의 안정성이 떨어지는 문제점이 있었다.Third, due to the structural characteristics of the cylindrical Venturi tube, changes in properties such as temperature, flow rate, and moisture content of the exhaust gas, or particle size distribution, particle size distribution, and property changes such as density, etc., may cause the formation of ben. There is a problem in that the hole of the Tury can be easily blocked, and thus the stability of driving is poor.
넷째, 처리하는 배기가스의 양이 증가하게 되는 경우에는, 원통형 벤튜리관의 관로의 확장이 어렵기 때문에, 벤튜리관 자체를 더 큰 용량으로 교체해야 하거나, 또는, 별도의 벤튜리관을 추가로 설치해야 함으로써, 제작 단가의 증가는 물론 다양한 크기의 엔진에 효율적으로 대처할 수 없는 문제점이 있었다.Fourth, when the amount of exhaust gas to be processed increases, it is difficult to expand the pipeline of the cylindrical Venturi tube, so the Venturi tube itself must be replaced with a larger capacity, or a separate Venturi tube must be additionally installed. By doing so, there was a problem in that it was not possible to effectively cope with engines of various sizes as well as increase in production cost.
다섯째, 종래의 집진층에 적용되는 패킹 볼(packing ball)이나 폴링(pall-ring) 등은, 다수의 미세 기공이 형성된 작은 공 또는 링 형상의 부재를 밀집시켜 채워넣은 구조이기 때문에, 배기가스의 이동 속도를 저하시키게 되어 스크러버의 처리 속도를 감소시키는 문제점이 있었다.Fifth, the packing ball or the pall-ring applied to the conventional dust collecting layer is a structure in which a small ball or a ring-shaped member in which a number of fine pores are formed is densely filled and filled. There is a problem in that the movement speed is lowered and the processing speed of the scrubber is reduced.
[선행기술문헌][Advanced technical literature]
[특허문헌][Patent Document]
(특허문헌 1) 한국공개특허공보 제10-2018-0038420호(Patent Document 1) Korean Patent Publication No. 10-2018-0038420
(특허문헌 2) 한국등록특허공보 10-1549560호(Patent Document 2) Korean Registered Patent Publication No. 10-1549560
본 발명은 상기와 같은 문제점을 해결하기 위해 안출한 것으로서, 본 발명의 목적은, 채널형 벤튜리부를 스크러버 본체 내부에 일체형으로 통합 설치함으로써, 스크러버 장치 전체의 크기나 부피 또는 중량을 현저히 감소시켜 소형화, 콤팩트화 할 수 있게 하는 것이다.The present invention has been devised to solve the above problems, and the object of the present invention is to reduce the size, volume, or weight of the entire scrubber device by minimizing the size of the entire scrubber device by integrally installing the channel type venturi in the body. , To make it compact.
본 발명의 다른 목적은, 폭이 좁고 횡방향으로 길이가 긴 다층 구조의 채널형 벤튜리부를 적용함으로써, 확장성이 용이할 뿐 아니라, 유지 보수가 용이하도록 하는 것이다.Another object of the present invention is to provide not only easy scalability but also easy maintenance by applying a channel-type venturi portion having a narrow width and a long length in the transverse direction.
또한, 유입되는 배기가스가 벤튜리 채널을 통해 스크러버 본체의 하방으로 이동한 후, 다시 상승하도록 함으로써, 배기가스의 이동 거리와 유동성이 증가되도록 하는 것이다.In addition, the inlet exhaust gas is moved to the lower side of the scrubber body through the venturi channel, and then raised again, so that the movement distance and fluidity of the exhaust gas are increased.
본 발명의 또 다른 목적은, 배기가스의 직진성을 향상시킬 수 있는 스트럭쳐 패킹부을 설치하여 배기가스의 유동 저항을 최소화 함으로써, 배기가스의 효과적인 확산 및 분산 유도는 물론 배기가스의 처리 속도를 증가시킬 수 있게 하는 것이다.Another object of the present invention is to minimize the flow resistance of the exhaust gas by installing a structured packing unit capable of improving the straightness of the exhaust gas, thereby effectively inducing diffusion and dispersion of the exhaust gas and increasing the processing speed of the exhaust gas. It is to be.
상기 목적을 달성하기 위하여 본 발명은, 배기가스가 이동할 수 있는 메인 유로를 제공함과 아울러, 상기 배기가스와 이를 세정하는 세정수를 각각 유입 및 배출시킬 수 있는 내부가 비어 있는 스크러버 본체와, 상기 스크러버 본체의 전면부에 설치되는 가스 유입구와 상기 메인 유로를 연통시킬 수 있도록, 상기 스크러버 본체 내부의 전면측에 설치하되, 상기 배기가스를 하향 이동시킬 수 있는 다층 구조의 벤튜리 채널이 구비된 벤튜리부와, 상기 스크러버 본체 내부에 이격 설치되어 상기 배기가스를 확산 및 분산시킬 수 있도록 다수의 기공과 가이드 유로를 제공하는 적어도 하나 이상의 스트럭쳐 패킹부, 및 상기 스크러버 본체의 하방으로 세정수를 다중 분사하는 다수개의 세정수 분사관을 포함하여 구성된다.In order to achieve the above object, the present invention provides a main flow path through which exhaust gas can be moved, and a scrubber body having an empty interior inside and out through which the exhaust gas and the washing water cleaning them can be introduced and discharged. The venturi portion is provided on the front side of the inside of the scrubber body so as to communicate the main flow path with the gas inlet installed in the front portion of the main body, but is provided with a multi-layered venturi channel capable of moving the exhaust gas downward. And, at least one structure packing portion is provided spaced apart inside the scrubber body to provide a plurality of pores and guide flow path to diffuse and disperse the exhaust gas, and a plurality of multiple spraying of washing water down the scrubber body It consists of two wash water injection pipes.
따라서, 벤튜리부가 스크러버 본체 내부에 일체형으로 통합 설치되어 있기 때문에, 스크러버 장치 전체의 크기나 부피 또는 중량을 현저히 감소시켜 소형화, 콤팩트화 할 수 있게 된다.Therefore, since the venturi portion is integrally installed inside the scrubber body, it is possible to significantly reduce the size, volume, or weight of the entire scrubber device, thereby making it compact and compact.
이로 인해, 스크러버의 설치 또는 해체 작업이 용이하고, 유지 보수 비용을 절감할 수 있게 된다.For this reason, it is easy to install or dismantle the scrubber, and it is possible to reduce maintenance costs.
한편, 벤튜리 채널은, 다수개의 격벽을 수평 상태로 이격 설치하여 스크러버 본체의 상,하 방향으로 적층 구조를 이루도록 형성하되, 상기 격벽에 만곡면을 설치하여 배기가스의 유로가 하향 변화되도록 하는 것이 바람직하다.On the other hand, the venturi channel is formed so as to form a stacked structure in the upper and lower directions of the scrubber body by installing a plurality of partitions spaced apart in a horizontal state, by installing a curved surface on the partition wall so that the flow path of the exhaust gas changes downward. desirable.
또한, 상기 격벽의 하단부에는, 내측 방향으로 일정 각도 경사지게 설치되는 안내판이 구비되는 것이 바람직하다.In addition, it is preferable that a guide plate is installed at a lower end of the partition wall to be inclined at a certain angle in the inner direction.
따라서, 본 발명은 유입되는 배기가스의 양에 대응하여 벤튜리 채널의 개수나 길이 등을 적절하게 선택하여 적용할 수 있고, 또한, 배기가스의 이동 거리를 증가시킬 수 있기 때문에, 벤튜리부의 확장성 향상은 물론, 집진 효율도 증가시킬 수 있게 된다.Therefore, the present invention can be appropriately selected and applied to the number or length of the venturi channel corresponding to the amount of exhaust gas flowing in, and also, since the movement distance of the exhaust gas can be increased, the expansion of the venturi portion In addition to improving the performance, it is possible to increase the dust collection efficiency.
한편, 스트럭쳐 패킹부는, 스크러버 본체의 상측부에 설치되는 복수의 제1 패킹부와, 벤튜리부의 하단부와 마주보도록 이격 설치되는 제2 패킹부, 및 벤튜리부와 마주보는 스크러버 본체의 내측 후면벽에 설치되는 제3 패킹부로 구성될 수 있다.On the other hand, the structure packing portion, a plurality of first packing portion is installed on the upper side of the scrubber body, the second packing portion is spaced apart to face the lower end of the venturi portion, and the inner rear wall of the scrubber body facing the venturi portion It may be composed of a third packing that is installed.
또한, 제2 패킹부는, 벤튜리부의 최외측 격벽의 하단에 하방으로 일정 거리 연장되는 칸막이벽을 설치하고, 이 칸막이벽과 스크러버 본체의 전면벽 사이에 설치되도록 할 수 있다.In addition, the second packing portion may be provided with a partition wall extending a predetermined distance downward at the lower end of the outermost partition wall of the venturi part, and may be installed between the partition wall and the front wall of the scrubber body.
또, 스트럭쳐 패킹부는, 다수의 기공이 형성된 판재를 지그재그로 절곡시켜 다수의 절곡홈이 연속적으로 형성된 다수개의 다공판으로 형성하되, 상기 절곡홈이 좌측 또는 우측 방향으로 경사지도록 절곡된 각각의 다공판을 교대로 중첩시켜 상기 절곡홈이 교차 배치되도록 할 수 있다.In addition, the structured packing portion is formed of a plurality of perforated plates in which a plurality of bending grooves are continuously formed by bending a plate material having a plurality of pores in a zigzag manner, and each of the perforated plates bent such that the bending grooves are inclined in the left or right direction. Can be alternately overlapped so that the bending grooves are alternately arranged.
따라서, 배기가스의 직진성을 향상시킬 수 있을 뿐 아니라, 배기가스의 유동 저항을 최소화시킬 수 있게 된다.Therefore, not only can the straightness of the exhaust gas be improved, but also the flow resistance of the exhaust gas can be minimized.
한편, 세정수 분사관은, 제1 패킹부의 상부에 설치되어 제1 패킹부를 향해 세정수를 다중 분사하는 다수개의 메인 분사관 및 벤튜리 채널의 하측 내부에 설치되는 채널 분사관으로 구성되는 것이 바람직하다.On the other hand, the washing water injection pipe is preferably composed of a plurality of main injection pipes installed in the upper portion of the first packing portion to spray the washing water toward the first packing portion and a channel injection pipe installed inside the lower side of the venturi channel. Do.
이상에서 설명한 바와 같이, 본 발명은 다음과 같은 효과가 있다.As described above, the present invention has the following effects.
첫째, 벤튜리 일체형 구조의 스크러버를 채택하여 스크러버를 소형화, 경량화시킴으로써, 장치의 운반성이나 장착성을 향상시킬 수 있을 뿐 아니라, 설치 공간의 제약을 최소화할 수 있는 효과가 있다.First, by adopting a scrubber having a Venturi-integrated structure, the scrubber can be reduced in size and weight, thereby improving the portability and mounting of the device, as well as minimizing the limitation of the installation space.
둘째, 다층 구조의 채널형 벤튜리 구조를 채택함으로써, 확장성이 용이할 뿐 아니라, 유지 보수가 용이한 효과가 있다.Second, by adopting a multi-layered channel type venturi structure, not only is it easy to expand, but also has an effect of easy maintenance.
셋째, 굴곡형 구조의 벤튜리 채널을 적용함으로써, 유입되는 배기가스의 이동 거리 및 그 유동성을 향상시킬 수 있을 뿐 아니라, 유해 물질의 집진 효율성 향상은 물론, 운전 비용도 절감할 수 있는 효과가 있다.Third, by applying the venturi channel of a curved structure, it is possible to improve the moving distance of the inflowing exhaust gas and its fluidity, as well as improve dust collection efficiency of harmful substances and reduce operating costs. .
넷째, 배기가스의 효과적인 확산 및 분산을 유도할 수 있을 뿐 아니라, 배기가스의 처리 속도를 증가시켜 스크러버의 성능을 향상시킬 수 있는 효과가 있다,Fourth, in addition to inducing effective diffusion and dispersion of exhaust gas, there is an effect that can improve the performance of the scrubber by increasing the processing speed of the exhaust gas,
도 1은 종래의 스크러버가 적용된 일반적인 스크러버 모듈 시스템의 개략적인 구성도이다.1 is a schematic configuration diagram of a general scrubber module system to which a conventional scrubber is applied.
도 2는 종래의 일반적인 스크러버의 구성도이다.2 is a block diagram of a conventional general scrubber.
도 3은 본 발명에 따른 벤튜리 일체형 스크러버 장치의 일 실시예의 정면도이다.3 is a front view of an embodiment of a Venturi-integrated scrubber device according to the present invention.
도 4 는 본 발명의 벤튜리 일체형 스크러버 장치의 정면에서의 내부 투시도이다.4 is an internal perspective view from the front of the venturi-integrated scrubber device of the present invention.
도 5는 본 발명의 벤튜리 일체형 스크러버 장치의 측면에서의 내부 투시도이다.5 is an internal perspective view from the side of the venturi-integrated scrubber device of the present invention.
도 6은 본 발명의 벤튜리 일체형 스크러버 장치에 설치된 스트럭쳐 패킹부를 구성하는 다공판이 분리된 상태의 부분 사시도이다.6 is a partial perspective view of a perforated plate constituting a structure packing part installed in the venturi-integrated scrubber device of the present invention.
도 7은 본 발명의 벤튜리 일체형 스크러버 장치의 작동 설명도이다.7 is an operation explanatory diagram of the venturi-integrated scrubber device of the present invention.
이하, 도 3 내지 5를 참조하여 본 발명의 벤튜리 일체형 스크러버 장치의 실시예를 상세히 설명한다.Hereinafter, embodiments of the venturi-integrated scrubber apparatus of the present invention will be described in detail with reference to FIGS. 3 to 5.
여기서, 도 3은 본 발명에 따른 벤튜리 일체형 스크러버 장치의 일 실시예의 정면도를 나타낸 것이고, 도 4 는 본 발명의 벤튜리 일체형 스크러버 장치의 정면에서의 내부 투시도를 나타낸 것이며, 도 5는 본 발명의 벤튜리 일체형 스크러버 장치의 측면에서의 내부 투시도를 나타낸 것이다.Here, FIG. 3 shows a front view of an embodiment of the Venturi-integrated scrubber device according to the present invention, FIG. 4 shows an internal perspective view from the front of the Venturi-integrated scrubber device of the present invention, and FIG. 5 shows the It shows the internal perspective view from the side of the Venturi-integrated scrubber device.
본 발명의 벤튜리 일체형 스크러버 장치(1)는, 내부 벤튜리(INSIDE VENTRI TYPE) 일체형 구조로서, 벤튜리부(30)가 스크러버 본체(10) 내부에 설치되어 있기 때문에, 선박의 메인 엔진은 스크러버 본체(10)에 직접 연결된다.The venturi-integrated scrubber device 1 of the present invention is an internal venturi (INSIDE VENTRI TYPE) integral structure, because the venturi portion 30 is installed inside the scrubber body 10, the main engine of the ship is the scrubber body It is directly connected to (10).
또한, 본 발명의 스크러버 장치(1)는 선박에 사용되는 특성상, 세정수로서 해수(sea water)를 이용하게 되며, 도시하지 않았지만, 해수는 스크러버 장치(1)에 연결되는 외부 배관을 통해 스크러버 본체(10) 내부에 투입된다.In addition, the scrubber device 1 of the present invention uses sea water as washing water due to the characteristics of the ship, and although not shown, the sea water is a scrubber body through an external pipe connected to the scrubber device 1 (10) It is put inside.
이때, 본 발명의 스크러버 장치(1)에도, 투입되는 해수의 적정성을 검사하기 위한 해수 모니터링 시스템(INLET SEA WATER MONITORING SYSTEM)과, 스크러빙 후 배출되는 해수의 안전성을 검사하기 위한 배출수 모니터링 시스템(DISCHARGE WATER MONITORING SYSTEM) 등이 연결된다.At this time, in the scrubber device 1 of the present invention, the seawater monitoring system (INLET SEA WATER MONITORING SYSTEM) for checking the adequacy of the injected seawater, and the discharge water monitoring system (DISCHARGE WATER) for checking the safety of seawater discharged after scrubbing MONITORING SYSTEM) is connected.
스크러버 장치(1)는, 도시된 바와 같이, 스크러버 본체(10), 벤튜리부(30), 스트럭쳐 패킹부(50), 및 세정수 분사관(70)으로 구성되어 있다.As shown, the scrubber device 1 is composed of a scrubber body 10, a venturi portion 30, a structure packing portion 50, and a washing water spray pipe 70.
스크러버 본체(10)는 메인 엔진의 배기가스가 이동하는 경로를 제공하는 하우징(housing) 역할을 하는 것으로서, 내부가 비어 있는 일정 높이의 통 형상 구조로 구성되어 있다.The scrubber body 10 serves as a housing that provides a path through which the exhaust gas of the main engine moves, and is configured as a cylindrical structure having a predetermined height with an empty interior.
따라서, 스크러버 본체(10)의 내부에는 스크러빙(scrubbing) 과정에서 배기가스가 상향 이동할 수 있는 메인 유로(19)가 형성되어 있다.Therefore, inside the scrubber body 10, a main flow path 19 through which exhaust gas can move upward is formed in a scrubbing process.
여기서, 스크러버 본체(10)는 사각형 통 형상 구조로 이루어진 것으로서, 사각형 다면체로 이루어진 통 형상의 관체를 다단으로 결합하여 제작하는 것이 바람직하다.Here, the scrubber body 10 is made of a rectangular cylindrical structure, and is preferably manufactured by combining a cylindrical tubular body composed of a rectangular polyhedron in multiple stages.
이때, 각각의 관체는 플랜지(flange)(17) 구조를 이용하여 볼트 또는 용접 작업을 통해 서로 결합시킬 수 있을 것이다.At this time, each tube body may be coupled to each other through a bolt or welding operation using a flange (17) structure.
통상적으로 스크러버 장치(1)는 수십 톤(ton)이 나가는 고중량 설비이기 때문에, 스크러버 본체(10)를 다단으로 구성함으로써, 설치나 해체 작업이 간편할 뿐 아니라, 보관성이나 운반성을 향상시킬 수 있게 되고, 또한 유지 보수 작업이 용이하게 된다.Since the scrubber device 1 is a heavy-duty facility that typically outputs several tens of tons, the scrubber body 10 is configured in multiple stages, thereby simplifying installation and disassembly, as well as improving storage and transportability. And also facilitates maintenance work.
한편, 스크러버 본체(10)에는 배기가스가 유입되는 적어도 하나 이상의 가스 유입구(11)와, 스크러빙 된 배기가스를 외부로 배출하는 복수의 가스 배출구(12)가 설치되어 있다.On the other hand, the scrubber body 10 is provided with at least one gas inlet 11 through which the exhaust gas flows, and a plurality of gas outlets 12 for discharging the scrubbed exhaust gas to the outside.
여기서, 가스 유입구(11)는 선박의 메인 엔진의 배기라인에 연결되는 것으로서, 스크러버 본체(10)의 정면부에 설치되고, 가스 배출구(12)는 스크러버 본체(10)의 상단부에 상향 설치된다.Here, the gas inlet 11 is connected to the exhaust line of the main engine of the ship, and is installed at the front of the scrubber body 10, and the gas outlet 12 is installed upward at the upper end of the scrubber body 10.
가스 유입구(11)와 가스 배출구(12)는 도시하지 않았지만, 별도로 연결되는 외부 배관을 통해 배기가스의 유입 및 배출이 이루어지게 된다.The gas inlet 11 and the gas outlet 12 are not shown, but the inlet and outlet of the exhaust gas are made through external pipes that are separately connected.
또한, 가스 유입구(11)와 가스 배출구(12)는, 도 3에 도시된 바와 같이, 각각 3개와 2개가 설치되어 있지만, 이는 하나의 예시로서 나타낸 것으로서, 그 크기나 개수 또는 설치 위치 등은, 사용 환경이나, 연결되는 엔진의 종류, 크기, 배기량 등을 종합적으로 고려하여 적절히 선택하여 적용할 수 있을 것이다.In addition, the gas inlet 11 and the gas outlet 12, as shown in Figure 3, respectively, three and two are installed, but this is shown as an example, the size, number or installation location, etc., It will be able to select and apply appropriately considering the use environment, the type, size, and displacement of the engine to be connected.
한편, 스크러버 본체(10)의 정면 상측부에는 개구부(15)가 설치된다.On the other hand, an opening 15 is provided in the upper upper portion of the scrubber body 10.
이 개구부(15)는 스크러버 본체(10)의 내부를 관찰하거나, 또는 세정수 분사관(70) 등의 유지 보수를 위하여 설치하는 것으로서, 도어(door)를 이용하여 개폐 가능하도록 구비되며, 스크러버 본체(10)의 측면이나 배면 등 사용 환경을 고려하여 적절한 위치에 설치할 수 있다.The opening 15 is installed to observe the inside of the scrubber body 10 or for maintenance of the washing water spray pipe 70, and is provided to be opened and closed using a door, and the scrubber body It can be installed in an appropriate position in consideration of the use environment such as the side or back surface of (10).
또한, 스크러버 본체(10) 하단부에는, 배출수 모니터링 시스템에 연결되는 복수의 세정수 배출구(13)가 설치된다.In addition, a plurality of washing water outlets 13 connected to the discharge water monitoring system are installed at the lower end of the scrubber body 10.
스크러버 본체(10) 내부에서 세정수와 배기가스가 접촉하여 혼합되면, 세정수의 수분 입자와 배기가스 내의 유해 물질 입자가 서로 응집한 후, 하방으로 낙하하게 되고, 이때 스크러버 본체(10) 하면에 축적되는 포집된 유해 물질과 수분들은 세정수 배출구(13)를 통해 외부로 배출되는 것이다. When the washing water and the exhaust gas are mixed in contact with the inside of the scrubber body 10, the moisture particles of the washing water and the particles of harmful substances in the exhaust gas aggregate, and then fall downward, and at this time, the lower surface of the scrubber body 10 Accumulated collected harmful substances and moisture are discharged to the outside through the washing water outlet (13).
이하, 도 4와 5를 참조하여 본 발명의 벤튜리 일체형 스크러버 장치에 적용된 벤튜리부(30)를 상세히 설명한다.Hereinafter, the venturi unit 30 applied to the venturi-integrated scrubber device of the present invention will be described in detail with reference to FIGS. 4 and 5.
벤튜리부(30)는 상대적으로 폭이 좁은 다수의 벤튜리 채널(venturi channel)(32)을 구비함으로써, 이 벤튜리 채널(32)을 통과하는 배기가스의 유속을 증가시킴과 아울러, 배기가스의 확산 및 팽창을 유도함으로써, 배기가스와 세정수의 접촉 면적을 증대시킬 뿐 아니라, 균일한 혼합을 유도하여 세정수의 수분 입자와 배기가스에 포함된 유해 물질 입자의 응집이 효과적으로 이루어지도록 하는 것이다. The venturi portion 30 is provided with a plurality of relatively narrow venturi channels (venturi channel) 32, thereby increasing the flow rate of the exhaust gas passing through the venturi channel 32, and By inducing diffusion and expansion, it not only increases the contact area between the exhaust gas and the washing water, but also induces uniform mixing to effectively aggregate the water particles of the washing water and particles of harmful substances contained in the exhaust gas.
본 발명의 벤튜리부(30)는 도 4, 5에 도시된 바와 같이, 스크러버 본체(10)에 설치된 가스 유입구(11)와 스크러버 본체(10) 내부에 형성된 메인 유로(19)를 서로 연통시킬 수 있도록, 스크러버 본체(10)의 내측 전면부에 설치되는 것으로서, 가스 유입구(11)에 대응하는 위치에 설치됨으로써, 가스 유입구(11)를 통과한 배기가스가 벤튜리부(30)의 벤튜리 채널(32)로 진입할 수 있도록 구비된다.4, 5, the gas inlet 11 installed in the scrubber body 10 and the main flow passage 19 formed inside the scrubber body 10 can communicate with each other. So, as being installed on the inner front side of the scrubber body 10, and installed at a position corresponding to the gas inlet 11, the exhaust gas passing through the gas inlet 11 is venturi channel 30 of the venturi portion 30 32).
여기서, 벤튜리 채널(32)은, 도 4에 도시된 바와 같이, 정면에서 보았을 때, 스크러버 본체(10)의 상,하 방향으로 적층 구조를 이루도록 설치되며, 이때, 소정 간격으로 이격 설치되는 격벽(35)에 의해 각각 구획되어 있다.Here, the venturi channel 32, as shown in Figure 4, when viewed from the front, is installed to form a stacked structure in the up and down direction of the scrubber body 10, wherein, at this time, the partition walls are spaced apart Each is divided by (35).
이때, 격벽(35)은 좌,우 양단부가 스크러버 본체(10)의 내부 양측 벽면에 고정되어 수평으로 설치됨으로써, 폭이 좁고 수평 방향으로 길이가 긴 입구부를 가지는 벤튜리 채널(32)을 형성하게 된다.At this time, the partition wall 35 is installed horizontally by fixing the left and right ends on both inner and outer wall surfaces of the scrubber body 10, thereby forming a venturi channel 32 having a narrow width and a long inlet in the horizontal direction. do.
여기서, 격벽(35)은 일정 두께를 가지는 판재 구조로 형성하되, 가스 유입구(11)로부터 유입된 배기가스가 원호 형상의 유로를 형성하여 하향 배출되도록 만곡면(37)이 형성되어 있다.Here, the partition wall 35 is formed of a plate structure having a predetermined thickness, but a curved surface 37 is formed so that the exhaust gas flowing from the gas inlet 11 forms an arc-shaped flow path and is discharged downward.
따라서, 벤튜리 채널(32)은 도 5에 도시된 바와 같이, 측면에서 보았을 때 만곡부를 가지는 'ㄱ'자 형상의 유로를 형성하도록 구비된다.Accordingly, the venturi channel 32 is provided to form an 'a'-shaped flow path having a curved portion when viewed from the side, as shown in FIG. 5.
한편, 벤튜리 채널(32)을 형성하는 격벽(35)의 하단부에는 내측 방향으로 일정 각도 경사지게 설치되는 안내판(38)이 각각 구비되어 있다.On the other hand, the lower end of the partition wall 35 forming the venturi channel 32 is provided with guide plates 38, which are installed to be inclined at a certain angle in the inner direction.
안내판(38)은 각 격벽(35)의 하단면을 따라 설치됨으로써, 각각의 벤튜리 채널(32)을 통과하는 배기가스가 벤튜리 채널(32)의 벽면(격벽)에 집중되지 않고, 중앙부로도 확산되어 배출될 수 있도록, 배기가스의 진행 방향을 바꿔주는 역할을 하게 된다.The guide plate 38 is installed along the lower surface of each partition wall 35, so that the exhaust gas passing through each Venturi channel 32 is not concentrated on the wall surface (the partition wall) of the Venturi channel 32, and is directed to the central portion. Also, it serves to change the direction of the exhaust gas so that it can diffuse and discharge.
한편, 벤튜리부(30)의 배출구를 형성하는 벤튜리 채널(32)의 하측부 내부에는 채널 분사관(75)이 각각 설치되어 있다.On the other hand, the channel injection pipes 75 are respectively installed inside the lower portion of the venturi channel 32 forming the outlet of the venturi portion 30.
또한, 벤튜리부(30)의 최외측에 위치하는 격벽(35)의 하단부에는 스크러버 본체(10)의 메인 유로(19)를 상,하 방향으로 구획하도록 소정 길이로 연장되는 칸막이벽(60)이 설치된다.In addition, at the lower end of the partition wall 35 located on the outermost side of the venturi portion 30, a partition wall 60 extending in a predetermined length to divide the main flow path 19 of the scrubber body 10 in the up and down direction is provided. Is installed.
이 칸막이벽(60)은 스크러버 본체(10)의 메인 유로(19)를 수직으로 구획하도록 설치하되, 하단면은 스크러버 본체(10)의 바닥면으로부터 일정 거리 이격되도록 설치함으로써, 배기가스가 이동할 수 있는 개구부(65)가 형성되도록 한다.The partition wall 60 is installed to vertically partition the main flow path 19 of the scrubber body 10, but the lower surface is installed to be spaced a predetermined distance from the bottom surface of the scrubber body 10, so that the exhaust gas can move. The opening 65 is formed.
이때, 벤튜리부(30)의 격벽(35)과 칸막이벽(60) 등은 용접 등을 통해 스크러버 본체(10) 내부에 고정시킬 수 있을 것이다.At this time, the partition wall 35 and the partition wall 60 of the venturi portion 30 may be fixed inside the scrubber body 10 through welding or the like.
이하, 도 4 내지 6을 참조하여 스트럭쳐 패킹부(Structure packing part)(50)를 상세히 설명한다.Hereinafter, the structure packing part 50 will be described in detail with reference to FIGS. 4 to 6.
여기서, 도 6은 본 발명의 스크러버 장치에 설치된 스트럭쳐 패킹부를 구성하는 다공판이 분리된 상태의 부분 사시도를 나타낸 것이다.Here, FIG. 6 shows a partial perspective view of a perforated plate constituting the structure packing part installed in the scrubber device of the present invention.
도 4 및 5에 도시된 바와 같이, 스크러버 본체(10)의 내부에는 적어도 하나 이상의 스트럭쳐 패킹부(50)가 설치된다.4 and 5, at least one structure packing part 50 is installed inside the scrubber body 10.
통상적으로 스크러버 장치(1)는 유체의 온도가 낮을수록 집진 효율성이 높아지지만, 200도 이상의 고온의 배기가스가 유입되기 때문에, 대략 20도 정도의 해수와 혼합된 유체는 40도 이상으로 온도가 상승하게 되고, 이로 인해, 집진 효율이 떨어지는 현상이 발생할 수 있다.In general, the scrubber device 1 has a higher dust collection efficiency as the temperature of the fluid is lower, but since high-temperature exhaust gas having a temperature of 200 degrees or more flows in, the temperature of the fluid mixed with seawater of about 20 degrees rises to 40 degrees or more. And, due to this, a phenomenon in which the dust collection efficiency is reduced may occur.
따라서, 본 발명에 적용된 스트럭쳐 패킹부(50)는, 스크러버 본체(10)의 메인 유로(19)를 따라 이동하는 유체(배기가스)를 지속적으로 확산 및 분산시킴으로써, 배기가스 내의 유해 입자들과 세정수의 수분 입자의 접촉 및 응집이 효과적으로 이루어지도록 하는 것이다.Therefore, the structure packing unit 50 applied to the present invention continuously cleans and disperses the fluid (exhaust gas) moving along the main flow path 19 of the scrubber body 10, thereby cleaning harmful particles in the exhaust gas. It is to ensure that the contact and agglomeration of the water particles in the water is effected effectively.
또한, 스트럭쳐 패킹부(50)는 유체의 표면적을 증가시키고, 세정수와의 혼합율을 향상시킴으로써, 쿨링(cooling) 효과를 통해 유체의 온도가 낮아지도록 하여 집진 효율성도 향상시키는 역할을 하게 된다.In addition, the structure packing unit 50 increases the surface area of the fluid and improves the mixing rate with the washing water, so that the temperature of the fluid decreases through the cooling effect, thereby improving the dust collection efficiency.
도 2에 도시된 종래의 스크러버에 설치되는 포집층(110)은, 배기가스가 통과할 수 있는 다수의 미세 기공이 존재하는 작은 볼(ball)이나 링(ring) 등이 밀집되어 채워지는 구조이기 때문에, 유해 물질의 포집율을 향상시킬 수는 있지만, 유체의 이동에 많은 저항을 부가하게 되고, 이로 인해 유체의 이동 속도를 현저히 저하시킴으로써, 스크러버의 처리 속도가 큰 폭으로 감소하는 문제점이 있었다.The collection layer 110 installed in the conventional scrubber shown in FIG. 2 is a structure in which small balls or rings having a large number of micro pores through which exhaust gas can pass are densely filled. Therefore, although it is possible to improve the trapping rate of harmful substances, a large amount of resistance is added to the movement of the fluid, and thus, the processing speed of the scrubber is greatly reduced by significantly lowering the movement speed of the fluid.
따라서, 본 발명에 적용된 스트럭쳐 패킹부(50)는, 상기와 같은 문제점을 개선한 것으로서, 유체의 직진성을 향상시키고, 유체를 효과적으로 확산 및 분산시킬 수 있게 한 것이다.Therefore, the structure packing unit 50 applied to the present invention is to improve the above problems, to improve the straightness of the fluid, and to effectively diffuse and disperse the fluid.
본 발명의 스트럭쳐 패킹부(50)는, 제1 패킹부(51)와 제2 패킹부(55) 및 제3 패킹부(57)로 구성되어 있다.The structure packing part 50 of this invention is comprised from the 1st packing part 51, the 2nd packing part 55, and the 3rd packing part 57.
여기서, 제1 패킹부(51)는 스크러버 본체(10) 내부의 상측부에 설치되고, 제2 패킹부(55)는 벤튜리부(30)의 하측부에 설치되어 있으며, 제3 패킹부(57)는 벤튜리부(30)와 마주보는 스크러버 본체(10)의 내측 후면벽에 설치되어 있다.Here, the first packing portion 51 is installed on the upper portion inside the scrubber body 10, the second packing portion 55 is installed on the lower portion of the venturi portion 30, the third packing portion (57) ) Is installed on the inner rear wall of the scrubber body 10 facing the venturi portion 30.
스트럭쳐 패킹부(50)를 구성하는 제1 패킹부(51)와 제2 패킹부(55) 및 제3 패킹부(57)는 그 기본 구조가 동일하며, 다만, 배기가스의 이동을 가이드 하는 가이드 유로의 크기(단면적)만 상이한 것이므로, 스트럭쳐 패킹부(50)의 상세 구조는 제1 패킹부(51)를 기준으로 설명한다.The first packing part 51 and the second packing part 55 and the third packing part 57 constituting the structured packing part 50 have the same basic structure, but a guide for guiding the movement of exhaust gas Since only the size (cross-sectional area) of the flow path is different, the detailed structure of the structure packing portion 50 will be described based on the first packing portion 51.
제1 패킹부(51)는 스크러버 본체(10)의 상측부에 상,하 방향으로 이격되어 2단으로 수평을 이루도록 설치된다.The first packing part 51 is installed so as to be horizontal in two stages spaced apart in the upper and lower directions on the upper side of the scrubber body 10.
제1 패킹부(51)는 다수개의 다공판(40)으로 구성된 것으로서, 이들 다공판(40)을 순차적으로 중첩시켜 형성하게 된다.The first packing portion 51 is composed of a plurality of perforated plates 40, which are formed by sequentially overlapping these perforated plates 40.
다공판(40)은, 도 6에 도시된 바와 같이, 다수개의 기공(42)이 형성된 판재를 절곡시켜 절곡홈(45)이 연속적으로 형성된 것이다.As shown in FIG. 6, the perforated plate 40 is formed by bending a plate material on which a plurality of pores 42 are formed, so that the bending grooves 45 are continuously formed.
즉, 이들 다공판(40)은 배기가스가 통과할 수 있는 기공(42)이 관통 형성된 일정 두께의 판재를 지그재그로 절곡시킴으로써, 그 표면을 따라 '∧' 형상의 절곡홈(45)이 연속적으로 형성되어 있다.That is, these perforated plates 40 are formed by bending a plate material having a certain thickness through which pores 42 through which exhaust gas can pass are zigzag, so that the bending grooves 45 having a '∧' shape are continuously formed along the surface thereof. Is formed.
이때, 다공판(40)은 절곡홈(45)이 좌측 또는 우측 방향으로 경사지게 형성된 서로 다른 2종류로 구성된다.At this time, the perforated plate 40 is composed of two different types of bending grooves 45 are formed to be inclined in the left or right direction.
따라서, 제1 패킹부(51)는, 절곡홈(45)이 좌측 방향과 우측 방향으로 각각 경사진 서로 다른 다공판(40)을 도 6에 도시된 바와 같이, 서로 마주보도록 교대로 계속 중첩시켜 형성하는 것이다.Therefore, the first packing portion 51, the bending grooves 45 are alternately continuously overlapping each other so as to face each other, as shown in FIG. To form.
즉, 도 4에 있어서, 맨 앞쪽에 위치하는 다공판(40)은 절곡홈(45)이 좌측 방향으로 경사진 것이 배치되어 있지만, 이 다공판(40) 바로 뒤에 중첩시켜 결합하는 것은 절곡홈(45)이 우측 방향으로 경사진 다공판(40)을 배치하는 것이다.That is, in FIG. 4, the perforated plate 40 positioned at the front is disposed in which the bending groove 45 is inclined in the left direction, but overlapping and joining immediately after the perforated plate 40 is a bending groove ( 45) This is to arrange the perforated plate 40 inclined in the right direction.
한편, 하나의 다공판(40)을 뒤집으면 절곡홈(45)의 경사 방향이 반대가 되므로, 뒤집은 다공판(40)과 뒤집지 않은 다공판(40)을 순차적으로 중첩시키는 방법도 가능할 것이다.On the other hand, if one of the perforated plates 40 is turned over, the inclined direction of the bending groove 45 is reversed, so it may be possible to sequentially stack the inverted perforated plates 40 and the perforated perforated plates 40 sequentially.
따라서, 제1 패킹부(51)는 서로 다른 다공판(40)이 순차적으로 중첩되어, 다수개의 절곡홈(45)이 연속적으로 교차 배치됨으로써, 이들 절곡홈(45)이 배기가스의 주요 통로로서의 가이드 유로 역할을 하게 되고, 이로 인해 유체의 직진성을 향상시켜 유속 저하를 방지할 수 있을 뿐 아니라, 유체의 흐름이 좌,우로 찢어져 분리되는 효과가 발생하는 것이다.Therefore, in the first packing part 51, different perforated plates 40 are sequentially overlapped, and a plurality of bending grooves 45 are successively interspersed, so that these bending grooves 45 are used as main passages of exhaust gas. It acts as a guide flow path, thereby improving the straightness of the fluid to prevent the flow rate from being lowered, as well as causing the effect of separation of the fluid flow to the left and right.
또한, 배기가스가 다수개의 기공(42)을 통해서도 수평 방향으로 분출되기 때문에, 배기가스의 분리, 혼합, 충돌이 지속적으로 발생하게 되어 배기가스와 세정수의 혼합을 효과적으로 유도할 수 있게 된다.In addition, since the exhaust gas is ejected in the horizontal direction through a plurality of pores 42, separation, mixing, and collision of the exhaust gas are continuously generated, thereby effectively inducing the mixing of the exhaust gas and the washing water.
이러한 다공판(40)의 크기와 개수 등은 스크러버 본체(10)의 내부 크기에 대응하여 적절히 선택하여 적용할 수 있다.The size and number of the perforated plates 40 may be appropriately selected and applied in correspondence with the internal size of the scrubber body 10.
또한, 제1 패킹부(51)는, 다수개의 다공판(40)을 용접 등을 통해 고정시키거나, 또는 이들 다공판(40)을 지지할 수 있는 직사각형 프레임(frame)을 설치하여 고정시킬 수 도 있을 것이다. In addition, the first packing portion 51 can be fixed by fixing a plurality of perforated plates 40 through welding or the like, or by installing a rectangular frame that can support these perforated plates 40. There will also be.
한편, 제2 패킹부(55)는 도 5에 도시된 바와 같이, 벤튜리부(30)의 하측부에 설치되는 것으로서, 칸막이벽(60)과 스크러버 본체(10)의 전면벽 사이에 설치된다.Meanwhile, as illustrated in FIG. 5, the second packing part 55 is installed on the lower part of the venturi part 30 and is installed between the partition wall 60 and the front wall of the scrubber body 10.
제2 패킹부(55)는 제1 패킹부(51)와 동일한 구조로 형성되어 있으며, 다만, 가이드 유로 역할을 하는 절곡홈(45)의 단면적이 제1 패킹부(51)보다 상대적으로 작게 형성됨으로써, 가이드 유로가 보다 조밀하게 형성되도록 한 것이다.The second packing part 55 is formed in the same structure as the first packing part 51, but the cross-sectional area of the bending groove 45 serving as a guide flow passage is relatively smaller than the first packing part 51. By doing so, the guide flow path is made to be more densely formed.
또한, 제3 패킹부(57)는 벤튜리부(30)의 만곡부와 마주보는 스크러버 본체(10)의 후면벽에 수평 상태로 일정 두께를 유지하도록 설치된다.In addition, the third packing portion 57 is installed to maintain a constant thickness in a horizontal state on the rear wall of the scrubber body 10 facing the curved portion of the venturi portion 30.
여기서 제3 패킹부(57)도, 제1 패킹부(51)와 동일한 구조로 형성되어 있으며, 다만, 제1 패킹부(51)보다 절곡홈(45)의 단면적이 상대적으로 더 크게 형성됨으로써, 가이드 유로가 확장되도록 한 것이다.Here, the third packing portion 57 is also formed of the same structure as the first packing portion 51, but the cross-sectional area of the bending groove 45 is relatively larger than that of the first packing portion 51, The guide flow was extended.
따라서, 제1 패킹부(51)와 제2 패킹부(55) 및 제3 패킹부(57)는 절곡홈(가이드 유로)(45)의 조밀도에만 차이가 있는 것으로서, 이 조밀도 비율은, 「제2 패킹부(55): 제1 패킹부(51): 제3 패킹부(57)」에 대해, 「상 : 중 : 하」가 되도록 하는 것이다.Therefore, the first packing part 51, the second packing part 55, and the third packing part 57 differ only in the density of the bending groove (guide channel) 45, and this density ratio is The "second packing part 55: first packing part 51: third packing part 57" is made to be "upper: middle: lower".
따라서 제1, 2, 3 패킹부(51, 55, 57)는 이동하는 유체의 이동 속도를 고려하여 가이드 유로의 조밀도를 다르게 구성함으로써, 유체의 이동 저항을 최소화 함과 아울러, 유체의 직진성을 확보하면서, 유체를 효과적으로 확산 및 분산시킬 수 있게 된다.Accordingly, the first, second, and third packing parts 51, 55, and 57 configure the density of the guide flow paths differently in consideration of the moving speed of the moving fluid, thereby minimizing the moving resistance of the fluid and improving the straightness of the fluid. While securing, it is possible to effectively diffuse and disperse the fluid.
이러한, 스트럭쳐 패킹부(50)는 엔진의 특성이나, 사용 환경 등을 고려하여 그 크기나 개수, 배치 위치 또는 조밀도 등을 적절히 선택하여 적용할 수 있다.The structure packing unit 50 may be appropriately selected and applied in size, number, placement location, or density in consideration of the characteristics of the engine, the use environment, and the like.
이하, 도 4와 도 5를 참조하여 본 발명에 구비된 세정수 분사관을 상세히 설명한다.Hereinafter, the cleaning water injection pipe provided in the present invention will be described in detail with reference to FIGS. 4 and 5.
세정수 분사관(70)은 스크러버 본체(10)의 가스 유입구(11)를 통해 유입된 배기가스가 이동하는 경로를 따라 설치되며, 이동하는 배기가스에 세정수를 분사하여 혼합시키는 역할을 하게 된다.The washing water injection pipe 70 is installed along the path through which the exhaust gas introduced through the gas inlet 11 of the scrubber body 10 moves, and serves to spray and mix the washing water with the moving exhaust gas. .
여기서, 세정수 분사관(70)은 메인 분사관(71)과 채널 분사관(75)으로 구성된다.Here, the washing water injection pipe 70 is composed of a main injection pipe 71 and a channel injection pipe (75).
메인 분사관(71)은 스크러버 본체(10)의 상부에 설치된 제1 패킹부(51)의 상단부에 인접하여 각각 설치되고, 채널 분사관(75)은 벤튜리부(30)에 구비된 벤튜리 채널(32)의 하측 내부에 각각 설치된다.The main injection pipe 71 is respectively installed adjacent to the upper end of the first packing portion 51 installed on the upper portion of the scrubber body 10, and the channel injection pipe 75 is a Venturi channel provided in the Venturi portion 30 It is respectively installed inside the lower side of (32).
여기서, 메인 분사관(71)은 메인 유로(19)의 횡 방향으로 수평 설치되는 분사관 본체(72), 및 이 분사관 본체(72)를 따라 이격 설치되는 다수개의 분사 노즐(73)로 구성된다.Here, the main injection pipe 71 is composed of an injection pipe body 72 horizontally installed in the horizontal direction of the main flow path 19, and a plurality of injection nozzles 73 spaced apart along the injection pipe body 72 do.
분사관 본체(72)는 도 4에 도시된 바와 같이, 세정수가 이동할 수 있는 내부가 비어 있는 파이프(pipe) 구조로 형성되며, 그 양단부가 스크러버 본체(10)의 양측벽에 각각 결합되어 수평으로 고정 설치된다.As shown in FIG. 4, the injection pipe main body 72 is formed in an empty pipe structure in which cleaning water can move, and both ends thereof are coupled to both side walls of the scrubber body 10 and horizontally. Fixed installation.
한편, 메인 분사관(71)에 구비된 분사 노즐(73)은, 도 4에 도시된 바와 같이, 분사관 본체(72)를 따라 일정 거리 이격되어 다수개가 배열 설치되며, 세정수를 제1 패킹부(51)에 대해 하향 분사할 수 있도록 설치된다.On the other hand, the injection nozzle 73 provided in the main injection pipe 71, as shown in FIG. 4, is spaced a predetermined distance along the injection pipe body 72, a plurality of arrangements are installed, and washing water is first packed It is installed so as to be able to jet downward to the unit (51).
따라서, 메인 분사관(71)은 제1 패킹부(51)에 세정수를 분사시킴으로써, 제1 패킹부(51)를 통과하는 배기가스의 유해 입자에 세정수의 수분입자가 효과적으로 흡착되도록 하게 된다.Therefore, the main injection pipe 71 sprays the washing water to the first packing portion 51, so that the water particles of the washing water are effectively adsorbed on the harmful particles of the exhaust gas passing through the first packing portion 51. .
이때, 도 4에 도시된 바와 같이, 메인 분사관(71) 및 채널 분사관(75)은 스크러버 본체(10)의 측벽으로부터 외측으로 돌출된 세정수 투입부를 통해 별도의 해수 공급관(도시하지 않음)에 연결된다.At this time, as shown in FIG. 4, the main injection pipe 71 and the channel injection pipe 75 are separate sea water supply pipes (not shown) through the washing water injecting portion protruding outward from the side wall of the scrubber body 10 Is connected to.
한편, 채널 분사관(75)은 메인 분사관(71)과 마찬가지로 분사관 본체(76)와 분사 노즐(77)로 구성된다.On the other hand, the channel injection pipe 75, like the main injection pipe 71, is composed of an injection pipe body 76 and an injection nozzle 77.
채널 분사관(75)은 벤튜리 채널(32)의 배출구 내부에 각각 설치됨으로써, 제2 패킹부(55)를 향해 세정수를 하방으로 분사하게 된다.The channel injection pipes 75 are respectively installed inside the outlet of the venturi channel 32, thereby spraying the washing water downward toward the second packing portion 55.
이때, 채널 분사관(75)은, 배기가스가 진행하는 방향과 같은 순방향으로 세정수를 분사하기 때문에, 배기가스의 이동에 추가적인 운동 에너지를 부여할 수 있을 뿐 아니라, 세정수가 가스 유입구(11)로 역류하는 것을 방지할 수 있게 된다.At this time, since the channel injection pipe 75 sprays the washing water in the same forward direction as the direction in which the exhaust gas travels, it is possible not only to impart additional kinetic energy to the movement of the exhaust gas, but also the washing water to the gas inlet 11 Backflow can be prevented.
또한, 통상적으로, 배기가스는 대략 230℃ 정도의 고온의 기체이기 때문에, 채널 분사관(75)은 벤튜리부(30)로 진입하는 이러한 고온의 배기가스에 상대적으로 차가운 세정수를 혼합시켜, 배기가스를 신속하게 냉각(cooling)시킴으로써, 그 부피를 감소시켜, 배기가스에 역배압이 걸리는 것을 최소화 할 수 있고, 이로 인해, 엔진의 로드 증가나 출력 감소와 같은 부작용을 방지할 수 있을 뿐 아니라, 스크러버 장치(1)의 처리 속도를 높일 수 있다.In addition, typically, since the exhaust gas is a high-temperature gas of about 230 ° C., the channel injection pipe 75 mixes the relatively high temperature of the exhaust gas entering the venturi portion 30 with relatively cold washing water to exhaust the exhaust gas. By rapidly cooling the gas, it is possible to reduce its volume, thereby minimizing the back pressure applied to the exhaust gas, thereby preventing side effects such as an increase in engine load or a decrease in power, The processing speed of the scrubber device 1 can be increased.
한편, 제1 패킹부(51)의 상측부에 각각 설치된 메인 분사관(71)은, 배기가스의 진행 방향에 대해 역방향으로 세정수를 분사하게 되지만, 메인 유로(19)의 상측부에 위치하고 있고, 또한, 배기가스는 벤튜리부(30)를 통과한 후, 메인 유로(19)를 따라 상향 이동하면서 급격한 공간 체적의 증가로 인해 유속이 현저히 떨어지기 때문에, 배기가스에 역배압이 걸리지 않을 뿐 아니라, 세정수의 수분과 배기가스 내의 유해 물질 입자가 더욱 효과적으로 접촉 및 응집되도록 할 수 있다.On the other hand, the main injection pipes 71 respectively installed on the upper side of the first packing part 51 spray cleaning water in the reverse direction with respect to the direction of exhaust gas, but are located on the upper side of the main flow passage 19. In addition, since the exhaust gas passes through the venturi part 30 and moves upward along the main flow path 19, the flow velocity is significantly reduced due to the sudden increase in the volume of the space, so that the back pressure is not applied to the exhaust gas. , It is possible to make the moisture of the washing water and particles of harmful substances in the exhaust gas contact and aggregate more effectively.
또한, 세정수 분사관(70)에 있어서의 메인 분사관(71)과 채널 분사관(75)은 도 5에 도시된 바와 같이, 3개가 병렬로 설치된 것으로 도시하였지만, 이에 한정되는 아니고, 스크러버 본체(10)의 크기나 구조 또는 엔진의 출력, 배기량, 사용 환경 등을 고려하여 적절히 선택하여 적용할 수 있고, 또한 분사 노즐(72, 75)의 개수도 스크러버 장치(1)의 처리 용량을 고려하여 적용할 수 있을 것이다.In addition, the main injection pipe 71 and the channel injection pipe 75 in the washing water injection pipe 70 are shown as being installed in parallel, as shown in FIG. 5, but are not limited thereto, and the scrubber body The size or structure of (10) can be appropriately selected and applied in consideration of the engine output, displacement, use environment, etc., and the number of injection nozzles 72 and 75 is also considered in consideration of the processing capacity of the scrubber device 1. It will be applicable.
이하, 도 7을 참조하여 본 발명의 벤튜리 일체형 스크러버 장치의 작동 과정을 상세히 설명한다.Hereinafter, an operation process of the venturi-integrated scrubber device of the present invention will be described in detail with reference to FIG. 7.
도 7은 본 발명에 따른 벤튜리 일체형 스크러버 장치의 작동 설명도를 나타낸 것으로서, 세정수 분사관(70)으로부터 각각 분사되는 세정수는 점선으로 표시하였다.7 is a view showing the operation of the Venturi-integrated scrubber device according to the present invention, each of the washing water sprayed from the washing water spray pipe 70 is indicated by a dotted line.
먼저, 가스 유입구(11)는 엔진의 배기라인과 연결되기 때문에, 엔진으로부터 배출되는 배기가스는 화살표(200)와 같이, 스크러버 본체(10)의 가스 유입구(11)로 진입하게 된다.First, since the gas inlet 11 is connected to the exhaust line of the engine, the exhaust gas discharged from the engine enters the gas inlet 11 of the scrubber body 10 as shown by the arrow 200.
가스 유입구(11)를 통과한 배기가스는 곧바로 벤튜리부(30)에 구비된 벤튜리 채널(32)로 진입한 후, 벤튜리 채널(32)을 따라 이동하여 스크러버 본체(10)의 하측 방향으로 이동하게 된다.The exhaust gas that has passed through the gas inlet 11 immediately enters the Venturi channel 32 provided in the Venturi part 30, and then moves along the Venturi channel 32 to the downward direction of the scrubber body 10. Will move.
이때, 배기가스는 벤튜리 채널(32)로 진입함과 아울러, 각 벤튜리 채널(32) 전체로 확산되면서 이동하게 되고, 이 후, 각각의 벤튜리 채널(32)의 배출구에 설치된 채널 분사관(75)으로부터 하향 분사되는 세정수와 혼합되어 제2 패킹부(55)를 통과하게 된다.At this time, the exhaust gas enters the Venturi channel 32 and moves as it diffuses through each Venturi channel 32, and thereafter, a channel injection pipe installed at the outlet of each Venturi channel 32. It is mixed with the washing water sprayed downward from 75 to pass through the second packing portion 55.
배기가스와 세정수가 혼합된 혼합 기체는, 제2 패킹부(55)를 통과할 때, 제2 패킹부(55)에 형성된 좌, 우 방향으로 교차되는 절곡홈(가이드 유로)(45)(도 6 참조)을 따라 이동하면서 좌,우로 찢어짐과 아울러, 다수의 기공(42)을 통해 횡방향으로 분출되어 지속적으로 충돌 및 혼합되게 된다.When the mixed gas in which the exhaust gas and the washing water are mixed passes through the second packing portion 55, bending grooves (guide flow paths) 45 intersecting in the left and right directions formed in the second packing portion 55 (FIG. 6), while being torn to the left and right, it is ejected in the transverse direction through a plurality of pores 42 and continuously collides and mixes.
이 과정에서, 혼합 기체는 온도가 낮아짐과 아울러, 지속적으로 확산 및 분산됨으로써, 배기가스의 유해 입자들과 세정수의 수분 입자가 효과적으로 응집되면서 제2 패킹부(55)를 빠져나오게 된다.In this process, as the temperature of the mixed gas is lowered and continuously diffused and dispersed, harmful particles of the exhaust gas and moisture particles of the washing water are effectively agglomerated and exit the second packing part 55.
이때, 배기가스의 유해 입자와 응집된 세정수의 수분 입자는 스크러버 본체(10)의 하방으로 낙하하게 된다.At this time, the harmful particles of the exhaust gas and the water particles of the agglomerated washing water fall down the scrubber body 10.
제2 패킹부(55)를 빠져나오는 혼합 기체는 스크러버 본체(10)의 바닥면과 칸막이벽(60)에 의해 형성된 개구부(65)를 통해 이동하여 스크러버 본체(10)의 후면벽에 부딪힌 후, 메인 유로(19)를 따라 상향 이동하게 된다.After the mixed gas exiting the second packing part 55 moves through the opening 65 formed by the bottom surface of the scrubber body 10 and the partition wall 60 and hits the rear wall of the scrubber body 10, It moves upward along the main flow path 19.
한편, 메인 유로(19)를 따라 상방으로 이동하는 혼합 기체는 스크러버 본체(10)의 후면벽에 설치된 제3 패킹부(57)를 통과하게 된다.On the other hand, the mixed gas moving upward along the main flow path 19 passes through the third packing portion 57 installed on the rear wall of the scrubber body 10.
이때 제3 패킹부(57)는 절곡홈(45)의 단면적이 상대적으로 크게 형성되어 있기 때문에, 이 절곡홈(45)에 의해 형성되는 가이드 유로의 조밀도가 낮아, 혼합 기체의 유동 저항을 최소화시킬 수 있다. At this time, since the third packing portion 57 has a relatively large cross-sectional area of the bending groove 45, the density of the guide flow path formed by the bending groove 45 is low, thereby minimizing the flow resistance of the mixed gas. I can do it.
한편, 혼합 기체는 제3 패킹부(57)를 통과하면서 주변으로 확산 및 분산됨으로써, 메인 유로(19)의 중앙부로도 쉽게 이동하게 된다.On the other hand, the mixed gas is diffused and dispersed to the surroundings while passing through the third packing portion 57, so that it is easily moved to the central portion of the main flow path 19.
이와 같이 제3 패킹부(57)를 통과한 혼합 기체는 메인 유로(19)를 따라 2개의 제1 패킹부(51)를 순차적으로 통과하게 됨과 아울러, 메인 분사관(71)으로부터 분사되는 세정수와 다시 혼합되면서 상방으로 이동하게 되고, 이때, 배기가스의 유해 입자들은 수분 입자와 응집하여 하방으로 낙하하게 된다.In this way, the mixed gas passing through the third packing part 57 sequentially passes through the two first packing parts 51 along the main flow passage 19, and the washing water sprayed from the main spray pipe 71 And is mixed again to move upwards, and at this time, harmful particles of the exhaust gas aggregate with moisture particles and fall downward.
따라서, 배기가스는 상기와 같이, 가스 유입구(11)로부터 유입되어 벤튜리부(30)를 통과한 후, 메인 유로(19)를 따라 상방으로 이동하는 과정에서, 내부에 포함된 황산화물의 기체상 입자와 분진 또는 미세 먼지 등과 같은 입자상 미립자들이 세정수의 수분 입자와 접촉, 응집하여 하방으로 낙하하게 됨으로써, 유해 물질이 제거된다.Therefore, as described above, the exhaust gas is introduced from the gas inlet 11, passes through the venturi part 30, and then moves upward along the main flow path 19, in the gas phase of sulfur oxides contained therein. Particulate particulates, such as particles and dust or fine dust, come into contact with and agglomerate with the moisture particles of the washing water and fall downward, whereby harmful substances are removed.
이때, 배기가스는 내부에 포함된 유해 물질이 제거된 상태에서 가스 배출구(12)를 통해 외부로 배출되고, 유해 물질이 흡착된 세정수는 스크러버 본체(10)의 하방으로 낙하한 후, 세정수 배출구(13)를 통해 외부로 배출되는 것이다.At this time, the exhaust gas is discharged to the outside through the gas outlet 12 in a state in which the harmful substances contained therein are removed, and the cleaning water adsorbed by the harmful substances falls down to the scrubber body 10, and then the cleaning water It is discharged to the outside through the outlet (13).
따라서, 본 발명은 스크러버 본체(10) 내부에 벤튜리부(30)를 통합 설치함과 아울러, 다단형 구조의 스크러버 본체(10)를 채택함으로써, 스크러버 장치(1) 전체의 크기나 부피 또는 중량을 현저히 감소시켜 소형화, 콤팩트화 할 수 있을 뿐 아니라, 스크러버 장치(1)의 설치 또는 해체 작업이 간편하고, 운반성 및 보관성을 향상시킬 수가 있다.Therefore, the present invention is to install the Venturi part 30 inside the scrubber body 10, and adopt the multi-stage scrubber body 10, thereby increasing the size, volume, or weight of the entire scrubber device 1. Not only can it be reduced in size and compacted, but it is easy to install or disassemble the scrubber device 1, and it is possible to improve portability and storage.
또한, 본 발명은, 벤튜리부(30)에 구비된 벤튜리 채널(32)의 추가나 확장이 용이하여 다양한 엔진 특성이나 사용 환경에 효과적으로 적용할 수 있고, 또한, 스트럭쳐 패킹부(50)를 통해 배기가스를 더 효과적으로 확산 및 분산시킴과 아울러 쿨링시킬 수 있기 때문에, 유해 물질의 집진 효율성을 향상시킬 수 있을 뿐 아니라, 배기가스의 처리 속도를 높일 수 있다.In addition, the present invention is easy to add or expand the Venturi channel 32 provided in the Venturi part 30, so that it can be effectively applied to various engine characteristics or usage environments, and exhaust through the structure packing part 50. Since the gas can be diffused and dispersed more effectively and can be cooled, it is possible to improve the dust collection efficiency of harmful substances, and to speed up the treatment of exhaust gas.
이상, 상기의 실시 예는 단지 설명의 편의를 위해 예시로서 설명한 것에 불과하므로 청구범위를 한정하는 것은 아니며, 본 발명의 기술 범주 내에서 다양한 변형이 가능할 것이다.As described above, the above-described embodiment is merely described as an example for convenience of description, and thus the scope of the claims is not limited, and various modifications may be made within the technical scope of the present invention.
예를 들면, 가스 유입구(11)와 가스 배출구(12)의 배치 위치나 개수, 또는 스크러버 본체(10)의 형상 등은 도시된 바에 한정되지 않고, 사용 환경에 대응하여 다양하게 변형하여 적용할 수 있고, 또한, 세정수 분사관(70), 스트럭쳐 패킹부(50) 등의 구조나 배치 위치 등도 적절히 변형하여 적용할 수 있다.For example, the arrangement position or number of the gas inlet 11 and the gas outlet 12, or the shape of the scrubber body 10, etc. are not limited to those shown, and can be applied by various modifications in response to the use environment. In addition, structures and arrangement positions, such as the washing water injection pipe 70 and the structure packing part 50, can also be appropriately modified and applied.
또한, 도시하지는 않았지만, 스크러버 본체(10) 내부에는 배기가스 내에 포함된 수분을 포집하여 제거하는 일반적인 데미스터(demister)도 설치될 수 있다.In addition, although not shown, a general demister for collecting and removing moisture contained in exhaust gas may be installed inside the scrubber body 10.
여기서, 데미스터는 배기가스 내에 포함된 수분을 걸러내기 위한 필터 역할을 하는 것으로서, 섬유 소재나 플라스틱 또는 금속 소재로 제작되는 다양한 제품을 적용할 수 있다.Here, the demister serves as a filter for filtering moisture contained in the exhaust gas, and various products made of a fiber material, a plastic, or a metal material can be applied.
이상 설명한 본 발명의 벤튜리 일체형 스크러버 장치는 선박의 메인 엔진이나 발전용 엔진, 또는 보일러 등 다양한 엔진 설비에 연결하여 배기가스 내의 유해 물질을 저감하는데 사용할 수 있다.The venturi-integrated scrubber device of the present invention described above can be used to reduce harmful substances in exhaust gas by connecting to various engine facilities such as a ship's main engine, a power generation engine, or a boiler.

Claims (5)

  1. 배기가스가 이동할 수 있는 메인 유로를 제공함과 아울러, 상기 배기가스와 이를 세정하는 세정수를 각각 유입 및 배출시킬 수 있는 내부가 비어 있는 스크러버 본체;In addition to providing a main flow path through which the exhaust gas can be moved, a scrubber body having an empty interior through which the exhaust gas and the cleaning water for cleaning the exhaust gas can be introduced and discharged, respectively;
    상기 스크러버 본체의 전면부에 설치되는 가스 유입구와 상기 메인 유로를 연통시킬 수 있도록, 상기 스크러버 본체 내부의 전면측에 설치하되, 상기 배기가스를 하향 이동시킬 수 있는 다층 구조의 벤튜리 채널이 구비된 벤튜리부;It is installed on the front side of the inside of the scrubber body so that the gas inlet installed in the front portion of the scrubber body communicates with the main flow passage, but a venturi channel having a multi-layer structure capable of moving the exhaust gas downward is provided. Venturi part;
    상기 스크러버 본체 내부에 이격 설치되어 상기 배기가스를 확산 및 분산시킬 수 있도록 다수의 기공과 가이드 유로를 제공하는 적어도 하나 이상의 스트럭쳐 패킹부; 및At least one structure packing unit spaced apart inside the scrubber body and providing a plurality of pores and guide flow paths to diffuse and disperse the exhaust gas; And
    상기 스크러버 본체의 하방으로 세정수를 다중 분사하는 다수개의 세정수 분사관;을 포함하여 구성하되,Containing, including; a plurality of cleaning water spray pipes for multiple spraying of the washing water to the lower side of the scrubber body,
    상기 벤튜리 채널은,The venturi channel,
    다수개의 격벽을 수평 상태로 이격 설치하여 상기 스크러버 본체의 상,하 방향으로 적층 구조를 이루도록 형성하되, 상기 격벽에 만곡면을 설치하여 상기 배기가스의 유로가 하향 변화되도록 하고,A plurality of partition walls are spaced apart in a horizontal state to form a stacked structure in the upper and lower directions of the scrubber body, but a curved surface is provided on the partition walls so that the flow path of the exhaust gas changes downwardly.
    상기 스트럭쳐 패킹부는,The structure packing portion,
    상기 스크러버 본체의 상측부에 설치되는 복수의 제1 패킹부와, 상기 벤튜리부의 하단부와 마주보도록 이격 설치되는 제2 패킹부, 및 상기 벤튜리부와 마주보는 상기 스크러버 본체의 내측 후면벽에 설치되는 제3 패킹부로 구성되는 것을 특징으로 하는 벤튜리 일체형 스크러버 장치.A plurality of first packing portion installed on the upper portion of the scrubber body, a second packing portion spaced apart to face the lower end of the venturi portion, and installed on the inner rear wall of the scrubber body facing the venturi portion Venturi-integrated scrubber device, characterized in that it comprises a third packing.
  2. 제1항에 있어서,According to claim 1,
    상기 격벽의 하단부에는, 내측 방향으로 일정 각도 경사지게 설치되는 안내판이 구비되는 것을 특징으로 하는 벤튜리 일체형 스크러버 장치.Venturi-integrated scrubber device, characterized in that at the lower end of the partition wall, a guide plate is installed to be inclined at a certain angle in the inner direction.
  3. 제1항에 있어서,According to claim 1,
    상기 제2 패킹부는,The second packing portion,
    상기 벤튜리부의 최외측 격벽의 하단에 하방으로 일정 거리 연장되는 칸막이벽을 설치하고, 상기 칸막이벽과 상기 스크러버 본체의 전면벽 사이에 설치되는 것을 특징으로 하는 벤튜리 일체형 스크러버 장치.A venturi-integrated scrubber device, characterized in that a partition wall extending a predetermined distance downward is installed at a lower end of the outermost partition wall of the venturi part, and is installed between the partition wall and the front wall of the scrubber body.
  4. 제1항에 있어서,According to claim 1,
    상기 스트럭쳐 패킹부는,The structure packing portion,
    다수의 기공이 형성된 판재를 지그재그로 절곡시켜 다수의 절곡홈이 연속적으로 형성된 다수개의 다공판으로 형성하되, 상기 절곡홈이 좌측 또는 우측 방향으로 경사지도록 절곡된 각각의 다공판을 교대로 중첩시켜 상기 절곡홈이 교차 배치되도록 한 것을 특징으로 하는 벤튜리 일체형 스크러버 장치.A plurality of perforated plates are alternately overlapped so that the bent grooves are inclined in the left or right direction by alternately overlapping the perforated plates by bending a plate material having a plurality of pores in a zigzag manner and forming a plurality of bending grooves continuously Venturi-integrated scrubber device, characterized in that the bending grooves are arranged to cross.
  5. 제1항에 있어서,According to claim 1,
    상기 세정수 분사관은,The washing water injection pipe,
    상기 제1 패킹부의 상부에 설치되어 상기 제1 패킹부를 향해 세정수를 다중 분사하는 다수개의 메인 분사관 및 상기 벤튜리 채널의 하측 내부에 설치되는 채널 분사관으로 구성되는 것을 특징으로 하는 벤튜리 일체형 스크러버 장치.Venturi-integrated type, characterized in that it is installed on the upper portion of the first packing portion is composed of a plurality of main injection pipe for multiple injection of cleaning water toward the first packing portion and a channel injection pipe installed inside the lower side of the venturi channel Scrubber device.
PCT/KR2019/004959 2018-11-21 2019-04-24 Scrubber apparatus having integrated venturi WO2020105819A1 (en)

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