WO2020104506A1 - A 3d printed structure - Google Patents

A 3d printed structure

Info

Publication number
WO2020104506A1
WO2020104506A1 PCT/EP2019/081890 EP2019081890W WO2020104506A1 WO 2020104506 A1 WO2020104506 A1 WO 2020104506A1 EP 2019081890 W EP2019081890 W EP 2019081890W WO 2020104506 A1 WO2020104506 A1 WO 2020104506A1
Authority
WO
WIPO (PCT)
Prior art keywords
wall
layer
layers
flexible
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2019/081890
Other languages
English (en)
French (fr)
Inventor
Patrizio Carlucci
Joe Mitchell
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ecco Sko AS
Original Assignee
Ecco Sko AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ecco Sko AS filed Critical Ecco Sko AS
Priority to EP19802206.3A priority Critical patent/EP3883771A1/en
Priority to KR1020217017453A priority patent/KR102830143B1/ko
Priority to JP2021526812A priority patent/JP7480140B2/ja
Priority to CN201980076562.5A priority patent/CN114929480B/zh
Priority to US17/295,416 priority patent/US12030271B2/en
Publication of WO2020104506A1 publication Critical patent/WO2020104506A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/12Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
    • B29D35/14Multilayered parts
    • B29D35/142Soles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/12Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
    • B29D35/122Soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04Plastics, rubber or vulcanised fibre
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12Soles with several layers of different materials
    • A43B13/125Soles with several layers of different materials characterised by the midsole or middle layer
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/141Soles; Sole-and-heel integral units characterised by the constructive form with a part of the sole being flexible, e.g. permitting articulation or torsion
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • A43B13/181Resiliency achieved by the structure of the sole
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0089Producing honeycomb structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/12Vibration-dampers; Shock-absorbers using plastic deformation of members
    • F16F7/121Vibration-dampers; Shock-absorbers using plastic deformation of members the members having a cellular, e.g. honeycomb, structure
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/18Resilient soles
    • A43B13/187Resiliency achieved by the features of the material, e.g. foam, non liquid materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2083/00Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/50Footwear, e.g. shoes or parts thereof
    • B29L2031/504Soles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/58Upholstery or cushions, e.g. vehicle upholstery or interior padding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/751Mattresses, cushions

Definitions

  • the rigidity may be in a rotational direction.
  • the rotational direction may be a direction that rotates along a longitudinal axis of a layer first wall, where the longitudinal axis of a layer of the first wall may be substantially orthogonal (right angled) to the to the first axis of the first wall.
  • the rigidity of the layers of the first wall or any subsequent wall may be seen as a rigidity which represents the flexibility of the layer in a rotational direction.
  • the one or more layers may deflect away from the first axis of the wall, where a layer may be bonded to another layer, which means that the compression force will cause a torque to be applied to the layer or both layers.
  • the wall When pressure is applied to the walls and when the force applied to the wall exceeds a certain limit, the wall will deform, and as the bottom end (second end) of the wall is restricted inside the shoe by the foot facing surface of the outsole, the first end will move in a direction towards the second end, and for this to happen, the wall will deform, by buckling, expanding or other ways, in order to allow the first end to move in a downwards direction.
  • the wall may be advantageous that the deform of the wall is unrestricted in at least one direction, i.e. in the direction towards the central axis of the cell.
  • the deformed wall is allowed to deform freely into the cell, so that the radius between the wall and the cell is reduced in at least one area.
  • the form of the cell e.g. the shape of the cell seen from above or the side, may also influence the deformation of the wall, as a connected wall and the angle of the connection may increase or decrease the resistance of the wall.
  • the 3D printed structure may comprise a third layer and optionally further comprises at least a third wall comprising at least a tertiary structural layer and at least a third flexible layer, where the third axis intersects the third layer and the tertiary structural layer.
  • the 3D printed structure may be provided with a further wall having a tertiary structural layer, as well as at least a third layer of the 3D printed structure, where the third axis both intersects the third layer, as well as the third structural layer.
  • the third wall may provide a further connection to the first and the second wall in order to provide a resilient relationship between the first and second wall, as well as the third wall.
  • the increased rigidity of the three structural layers compared to the flexible layers which may surround the structural layers in the walls, may follow the third axis through multiple layers and multiple walls of the 3D printed structure.
  • the primary structural layer and the secondary structural layer may be positioned in different layers in the 3D printed structure.
  • the primary structural layer and the secondary structural layers may be provided in different layers of the 3D printed structure it may be possible to shift the rigidity of the wall in a diagonal manner from one wall to the other wall, i.e. where the increased rigidity in the second wall is provided in a layer that is lower or higher than the structural layer in the first wall.
  • Fig. 2c the same situation is shown, where a compression force has to be applied to the wall 30, where the flexible layer 35 deflects in the direction d and the flexible layer deflects in the direction c2.
  • the directions d and c2 are only shown as examples, and the flexible layers can deflect in the same direction, opposite directions, or alternate directions.
  • a similar deflection may occur when the number of flexible layers is only two, where the flexible layer may deflect in a direction away from the first axis A in a direction shown by the axis C.
  • the 3D printed structure shown in Fig. 3, is formed so that the longitudinal axis D of the layers 51 -58, is substantially centered along the length of the wall 50 in the direction of axis A, i.e. that the axis D intersects the longitudinal axis D of each of the layers.
  • the two walls in a single layer create a structural layer, as the two walls 98a, 98a‘ bond with each other and have a higher rigidity than the single wall.
  • the hexagons that are only separated by a single wall 98b, 98c, 98e, 98f, create a flexible wall.
  • the third layer 209 may yet further be provided with a flexible layer 205 or a structural layer 204 in the direction of axis A, abutting a flexible 205 or a structural layer 204 in the previous layer 208.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
PCT/EP2019/081890 2018-11-20 2019-11-20 A 3d printed structure Ceased WO2020104506A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP19802206.3A EP3883771A1 (en) 2018-11-20 2019-11-20 A 3d printed structure
KR1020217017453A KR102830143B1 (ko) 2018-11-20 2019-11-20 3d 인쇄 구조물
JP2021526812A JP7480140B2 (ja) 2018-11-20 2019-11-20 3dプリント構造
CN201980076562.5A CN114929480B (zh) 2018-11-20 2019-11-20 3d打印结构
US17/295,416 US12030271B2 (en) 2018-11-20 2019-11-20 3D printed structure

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP18207212.4 2018-11-20
EP18207212 2018-11-20

Publications (1)

Publication Number Publication Date
WO2020104506A1 true WO2020104506A1 (en) 2020-05-28

Family

ID=64402056

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2019/081890 Ceased WO2020104506A1 (en) 2018-11-20 2019-11-20 A 3d printed structure

Country Status (6)

Country Link
US (1) US12030271B2 (enExample)
EP (1) EP3883771A1 (enExample)
JP (1) JP7480140B2 (enExample)
KR (1) KR102830143B1 (enExample)
CN (1) CN114929480B (enExample)
WO (1) WO2020104506A1 (enExample)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11684104B2 (en) 2019-05-21 2023-06-27 Bauer Hockey Llc Helmets comprising additively-manufactured components
US11779821B2 (en) 2014-05-13 2023-10-10 Bauer Hockey Llc Sporting goods including microlattice structures

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11351732B2 (en) * 2017-11-20 2022-06-07 Ford Global Technologies, Llc Integrated digital thread for additive manufacturing design optimization of lightweight structures
WO2021062519A1 (en) * 2019-10-03 2021-04-08 Bauer Hockey Ltd. Skates and other footwear comprising additively-manufactured components

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034361A (zh) 2015-06-15 2015-11-11 清华大学 蜂窝夹芯及其制备方法
EP3213909A1 (en) 2016-03-04 2017-09-06 Airbus Operations, S.L. Impact resistant sandwich structure

Family Cites Families (6)

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Publication number Priority date Publication date Assignee Title
US6796056B2 (en) * 2002-05-09 2004-09-28 Nike, Inc. Footwear sole component with a single sealed chamber
WO2007030910A1 (en) * 2005-09-15 2007-03-22 9173-4285 Quebec Inc. Adaptable shoe cover
US9676159B2 (en) * 2014-05-09 2017-06-13 Nike, Inc. Method for forming three-dimensional structures with different material portions
WO2017095479A1 (en) * 2015-12-02 2017-06-08 Carbitex, Inc. Joined fiber-reinforced composite material assembly with tunable anisotropic properties
JP6000435B1 (ja) 2015-12-10 2016-09-28 株式会社精美堂 ハニカム構造体製造方法及びハニカム構造体製造システム
US20200229538A1 (en) 2016-06-03 2020-07-23 Sumitomo Rubber Industries, Ltd. Three-dimensional structure

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034361A (zh) 2015-06-15 2015-11-11 清华大学 蜂窝夹芯及其制备方法
EP3213909A1 (en) 2016-03-04 2017-09-06 Airbus Operations, S.L. Impact resistant sandwich structure

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
ANONYMOUS: "Dow Silicones in 3D-Printed Midsole Cores by ECCO", 4 April 2018 (2018-04-04), pages 1 - 3, XP055590679, Retrieved from the Internet <URL:https://corporate.dow.com/en-us/news/press-releases/dow-silicones-in-3d-printed-midsole-cores-by-ecco> [retrieved on 20190521] *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11779821B2 (en) 2014-05-13 2023-10-10 Bauer Hockey Llc Sporting goods including microlattice structures
US11794084B2 (en) 2014-05-13 2023-10-24 Bauer Hockey Llc Sporting goods including microlattice structures
US11844986B2 (en) 2014-05-13 2023-12-19 Bauer Hockey Llc Sporting goods including microlattice structures
US11684104B2 (en) 2019-05-21 2023-06-27 Bauer Hockey Llc Helmets comprising additively-manufactured components
US12369668B2 (en) 2019-05-21 2025-07-29 Bauer Hockey Llc Helmets comprising additively-manufactured components

Also Published As

Publication number Publication date
KR102830143B1 (ko) 2025-07-04
CN114929480A (zh) 2022-08-19
US12030271B2 (en) 2024-07-09
US20220016861A1 (en) 2022-01-20
JP2022513070A (ja) 2022-02-07
JP7480140B2 (ja) 2024-05-09
KR20210091745A (ko) 2021-07-22
CN114929480B (zh) 2025-11-11
EP3883771A1 (en) 2021-09-29

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