WO2020103516A1 - Evaporative cooling chiller unit heat-exchanging system and control method therefor - Google Patents

Evaporative cooling chiller unit heat-exchanging system and control method therefor

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Publication number
WO2020103516A1
WO2020103516A1 PCT/CN2019/103290 CN2019103290W WO2020103516A1 WO 2020103516 A1 WO2020103516 A1 WO 2020103516A1 CN 2019103290 W CN2019103290 W CN 2019103290W WO 2020103516 A1 WO2020103516 A1 WO 2020103516A1
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WO
WIPO (PCT)
Prior art keywords
compressor
pipeline
centrifugal compressor
solenoid valve
bypass solenoid
Prior art date
Application number
PCT/CN2019/103290
Other languages
French (fr)
Chinese (zh)
Inventor
江集庆
张海强
孟庆超
张捷
Original Assignee
青岛海尔空调电子有限公司
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Application filed by 青岛海尔空调电子有限公司 filed Critical 青岛海尔空调电子有限公司
Publication of WO2020103516A1 publication Critical patent/WO2020103516A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/04Compression machines, plants or systems with non-reversible cycle with compressor of rotary type
    • F25B1/053Compression machines, plants or systems with non-reversible cycle with compressor of rotary type of turbine type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/30Expansion means; Dispositions thereof
    • F25B41/31Expansion valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/06Damage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • F25B2600/2501Bypass valves

Definitions

  • the invention relates to the technical field of air conditioning, in particular to an evaporative cooling chiller heat exchange system and a control method thereof.
  • the chiller technology is currently in accordance with the relevant national regulations.
  • the design conditions of the inlet / outlet water temperature of chilled water are 12/7 °C, the refrigerant is clean water, and the ambient dry / wet bulb temperature is 35/24 °C. Cooling mode, shut down in winter. And some areas, such as rail transit, edible fungus cultivation, etc., generally need to be the annual cooling mode.
  • the operating power of the evaporative cooling magnetic suspension chiller is proportional to the condensation temperature and the ambient temperature.
  • the cooling capacity is proportional to the evaporation temperature and the chilled water temperature. How to make the unit operate under low condensing temperature and high evaporating temperature is the key to improving the unit's energy efficiency. While ordinary chillers are only designed for hot weather seasons, the cooling water temperature is limited by the temperature of the environment. The cooling water temperature can be lower in winter or transition season, and the lower the cooling water temperature, the more energy-efficient the unit will be. high.
  • Evaporative cooling type magnetic suspension chiller is an efficient and energy-saving chiller.
  • the unit is matched with magnetic suspension compressor.
  • the start, stop or minimum stable load depends on the pressure applied to the compressor by the chiller system ratio.
  • the magnetic levitation compressor is in the start, stop or low load operation phase, the system cannot meet the pressure ratio applied to the compressor, the magnetic levitation centrifugal compressor is operating under abnormal conditions, and the magnetic levitation centrifugal compressor cannot be operated under low load conditions. Long-term operation at low load is required to meet refrigeration requirements, and long-term repeated start / stop causes damage to the magnetic levitation centrifugal compressor.
  • the embodiment of the present invention provides an evaporative cooling type chiller heat exchange system and a control method thereof, so as to solve at least one of the technical problems existing in the prior art.
  • a brief summary is given below. This summary is not a general comment, nor is it to identify key / important elements or to describe the scope of protection of these examples. Its sole purpose is to present some concepts in a simple form as a preface to the detailed description that follows.
  • an evaporative cooling chiller heat exchange system According to the first aspect of the embodiments of the present invention, there is provided an evaporative cooling chiller heat exchange system
  • the evaporative cooling chiller heat exchange system includes; a magnetic suspension centrifugal compressor, an evaporative condenser, a drying filter, an energy saver, a falling film evaporator, and a control system;
  • the exhaust port of the magnetic levitation centrifugal compressor communicates with the inlet of the evaporative condenser through a first pipeline, and the outlet of the evaporative condenser communicates with the inlet of the drying filter through a second pipeline ,
  • the outlet of the evaporative condenser is also connected to the cooling inlet of the magnetic levitation centrifugal compressor through a sixth pipeline;
  • the outlet of the drying filter is connected to the inlet of the main liquid pipe of the economizer through a third pipeline, and the outlet of the main liquid pipe of the economizer is connected to the inlet of the falling film evaporator through a fourth pipeline Connected, the outlet of the falling film evaporator is connected to the inlet of the magnetic levitation centrifugal compressor through a fifth pipeline, and the exhaust port of the economizer is connected to the inlet of the magnetic levitation centrifugal compressor through an eighth pipeline Connected, the magnetic suspension centrifugal compressor is electrically connected to the control system through a cable; the exhaust port of the magnetic suspension centrifugal compressor is also connected to the falling film evaporator through a ninth pipeline, and the first Nine pipelines have bypass solenoid valves connected in series.
  • the outlet of the drying filter is connected to the supercooled liquid inlet of the economizer through a seventh pipeline, and an energy-saving expansion valve is connected in series on the seventh pipeline.
  • an electronic expansion valve is connected in series on the fourth pipeline.
  • a liquid level gauge is provided on the falling film evaporator for detecting the liquid level in the falling film evaporator.
  • the chilled water outlet and the chilled water inlet of the falling film evaporator are respectively provided with differential pressure switches.
  • a filter is connected in series with the sixth pipeline.
  • control method is directed to any of the foregoing optional implementation of the evaporative cooling chiller heat exchange system; including; Step S1, the magnetic suspension centrifugal compressor is started, and the evaporative cooling chiller meets the starting conditions If the absolute pressure ratio of the corresponding compressor is greater than 2.0 and continues to be maintained for N1 seconds, the compressor interlock switch needs to be closed, the bypass solenoid valve is opened to 100%, and the bypass solenoid valve is closed after the compressor is started;
  • Step S2 the magnetic suspension centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for N2 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened After a preset time, the compressor is turned off and the bypass solenoid valve is closed.
  • N1 is 3 seconds; in step S2, N2 is 30 seconds.
  • step S2 if the corresponding compressor absolute pressure ratio is less than 2.5, it is directly shut down.
  • the method further includes;
  • Step S3 the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements.
  • the system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
  • Step S4 if the chilled water temperature ⁇ target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ⁇ target Temperature-Stop temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or
  • a bypass solenoid valve is added to the communication line, and the absolute pressure ratio of the magnetic suspension centrifugal compressor unit is controlled by the bypass solenoid valve. Judging the operation status of the magnetic levitation centrifugal compressor.
  • the pressure ratio applied to the compressor by the chiller system can completely make the magnetic levitation centrifugal compressor start / stop steadily to ensure the normal start and stop of the unit;
  • the magnetic levitation centrifugal compressor runs at low load, and the unit needs to run low load logic, but the compressor absolute pressure ratio cannot meet the system design requirements.
  • the system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio to ensure that the magnetic levitation centrifugal compressor is low.
  • the normal operation of the load meets the minimum load operation requirements of the unit, realizes the normal start of the low-pressure ratio compressor, protects the compressor from damage, enables the low-pressure ratio compressor to be applied, and greatly improves the energy efficiency ratio of the unit.
  • Fig. 1 is a schematic flow chart of a heat exchange system of an evaporative cooling chiller according to an exemplary embodiment
  • FIG. 2 is a schematic flowchart of a control method according to another exemplary embodiment
  • FIG. 3 is a schematic flowchart of a control method according to another exemplary another embodiment.
  • 1-magnetic suspension centrifugal compressor 2-evaporative condenser, 3-dry filter, 4-energy saver expansion valve, 5-energy saver, 6-electronic expansion valve, 7-falling film evaporator, 8-bypass electromagnetic Valve, 9-differential pressure switch, 10-filter, 11-level gauge, 12-control system; 13-first line; 14-second line; 15-third line; 16-fourth tube Road; 17-fifth pipeline; 18-sixth pipeline; 19-seventh pipeline; 20-eighth pipeline; 21-ninth pipeline.
  • an evaporative cooling chiller heat exchange system According to the first aspect of the embodiments of the present invention, there is provided an evaporative cooling chiller heat exchange system
  • the evaporative cooling chiller heat exchange system includes: magnetic suspension centrifugal compressor 1, evaporative condenser 2, drying filter 3, energy saver 5, falling film evaporator 7 And control system 12;
  • the exhaust port of the magnetic levitation centrifugal compressor 1 communicates with the inlet of the evaporative condenser 2 through a first line 13 and communicates with the falling film evaporator 7 through a ninth line 21,
  • the outlet of the evaporative condenser 2 communicates with the inlet of the drying filter 3 through the second pipeline 14, and the outlet of the evaporative condenser 2 also communicates with the cooling inlet of the compressor through the sixth pipeline ;
  • the outlet of the drying filter 3 communicates with the inlet of the main liquid pipe of the economizer 5 through the third pipeline 15, and the outlet of the main liquid pipe of the economizer 5 communicates with the drop through the fourth pipeline 16
  • the inlet of the membrane evaporator 7 is in communication
  • the outlet of the falling film evaporator 7 is in communication with the inlet of the compressor through a fifth pipeline 17, and the exhaust port of the economizer 5 is in communication with the eighth pipeline 20
  • the inlet of the compressor is connected, the compressor is electrically connected to the control system 12 through a cable, and the exhaust port of the magnetic suspension centrifugal compressor 1 is also connected to the falling film evaporator through a ninth pipeline 21 7 communicates, and a bypass solenoid valve 8 is connected in series on the ninth pipeline 21.
  • the refrigerant of the evaporative cooling chiller is discharged from the exhaust port of the magnetic levitation compressor 1, enters from the inlet of the evaporative condenser 2 through the first pipeline 13, and the high-temperature and high-pressure gas refrigerant evaporates
  • the condenser 2 is condensed into a high-temperature and high-pressure liquid refrigerant.
  • the high-temperature and high-pressure liquid refrigerant flows through the second pipeline 14 through the drying filter 3, and after being dried by the drying filter 3, enters the economizer 5 main liquid pipe through the third pipeline 15
  • the inlet is cooled by the refrigerant in the supercooled liquid inlet during the flow through the economizer 5.
  • the degree of supercooling increases.
  • Part of the refrigerant flowing through the drying filter 3 enters the supercooled liquid inlet of the economizer 5 through the seventh line 19, During this process, it is throttled by the expansion valve 4 of the economizer, and the low-pressure liquid refrigerant evaporates and absorbs heat in the economizer 5 to form a refrigerant cooling of the supercooling inlet of the economizer 5.
  • the supercooled liquid refrigerant passing through the economizer 5 is throttled by the electronic expansion valve 6 and enters the falling film evaporator 7 through the fourth pipeline 16.
  • the refrigerant in the falling film evaporator 7 fully exchanges heat with the refrigerant It is discharged from the outlet of the falling film evaporator 7 and finally converges to the suction port of the compressor through the fifth pipeline 17.
  • the refrigerant cooled by the motor is taken from the second pipeline 14 of the outlet of the evaporative condenser 2 and cooled by the motor.
  • the filter 10 on the pipeline After the filter 10 on the pipeline is dry, it enters the magnetic levitation compressor 1 and cools the motor; when the compressor is in low-load operation, according to system requirements, a portion of the high-temperature high-pressure gaseous refrigerant is taken from the first pipeline 13 at the outlet of the magnetic levitation compressor 1 through the ninth
  • the bypass solenoid valve 8 on the closed road is opened and discharged into the falling film evaporator 7, which facilitates the compressor to operate at low load.
  • the outlet of the drying filter 3 communicates with the supercooled liquid inlet of the economizer 5 through a seventh pipeline 19, and the seventh pipeline 19 is connected in series There is an energy-saving expansion valve, which is convenient for drying and filtering the passing refrigerant.
  • a filter 10 is connected in series with the sixth pipeline. It is convenient to dry filter the passing refrigerant.
  • an electronic expansion valve 6 is connected in series on the fourth pipeline 16. Used to throttle the refrigerant passing through it.
  • a liquid level gauge 11 is provided on the falling film evaporator 7 for detecting the liquid level in the falling film evaporator 7 to facilitate Real-time monitoring of the liquid level in the membrane evaporator 7.
  • the chilled water outlet and the chilled water inlet of the falling film evaporator 7 are respectively provided with differential pressure switches 9 to improve the safety performance of the outlet and the inlet.
  • the control method is directed to any of the foregoing optional implementation of the evaporative cooling chiller heat exchange system; including; Step S1, the magnetic suspension centrifugal compressor is started , The evaporative cooling chiller meets the starting conditions, if the corresponding compressor absolute pressure ratio is greater than 2.0 and continues to be maintained for N1 seconds, the compressor interlock switch needs to be closed, the bypass solenoid valve is opened to 100%, and the bypass is closed after the compressor is started The electromagnetic valve;
  • Step S2 the magnetic suspension centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for N2 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened. After a preset time, the compressor is turned off and the bypass solenoid valve is closed.
  • N1 is 3 seconds; in step S2, N2 is 30 seconds.
  • step by step, in step S2 if the corresponding compressor absolute pressure ratio is less than 2.5, it is directly stopped.
  • the operation of the magnetic levitation centrifugal compressor is judged by the absolute pressure ratio of the magnetic levitation centrifugal compressor unit through the control of the bypass solenoid valve, and the chiller system is applied to the compressor during the start / stop phase of the magnetic levitation centrifugal compressor.
  • the pressure ratio can completely make the magnetic levitation centrifugal compressor start and stop steadily, ensuring the normal start and stop of the unit; when the magnetic levitation centrifugal compressor runs at low load, the unit needs to run low load logic, but the compressor absolute pressure ratio cannot meet the system design requirements.
  • the system determines the opening of the bypass solenoid valve according to the absolute pressure ratio of the compressor, to ensure the normal operation of the magnetic levitation centrifugal compressor at low load, to meet the minimum load operation requirements of the unit, to achieve the normal start of the low pressure ratio compressor, to protect the compressor from damage, so that The use of low-pressure ratio compressors has greatly improved the energy efficiency ratio of the unit.
  • the method further includes;
  • Step S3 the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements.
  • the system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
  • Step S4 if the chilled water temperature ⁇ target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ⁇ target Temperature-Stop temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or
  • Step S1 the magnetic suspension centrifugal compressor is started, the evaporative cooling chiller meets the starting conditions, if the corresponding compressor absolute pressure ratio is greater than 2.0 and continues to be maintained for 3 seconds, the compressor interlock switch needs to be closed, and the bypass solenoid valve is opened to 100%. Close the bypass solenoid valve after the compressor is started;
  • Step S2 the magnetic levitation centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for 30 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened. After the preset time, the compressor is turned off and the bypass solenoid valve is closed;
  • Step S3 the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements.
  • the system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
  • Step S4 if the chilled water temperature ⁇ target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ⁇ target Temperature-shutdown temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or if the chilled water temperature> target temperature-shutdown temperature difference + T + 0.2 °C for 3 seconds or the compressor exits the minimum capacity The state continues for 30 seconds, the bypass solenoid valve starts to close according to the adjustment range; or if the target temperature-shutdown temperature difference + T °C ⁇ chilled water temperature ⁇ target temperature-shutdown temperature difference + T + 0.2 °C, the bypass solenoid valve opening degree stay the same.
  • the indoor unit of the air conditioner provided in the second aspect has the evaporative cooling type chiller heat exchange system provided in the first aspect, so it has all the beneficial effects of the evaporative cooling type chiller heat exchange system provided in the first aspect. Repeat.
  • any one of the claimed embodiments can be used in any combination.
  • the information disclosed in this background section is only intended to deepen the understanding of the overall background of the present invention and should not be taken as an acknowledgement or in any way suggesting that this information constitutes prior art that is well known to those skilled in the art.

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Abstract

Provided are an evaporative cooling chiller unit heat-exchanging system and a control method therefor. The chiller unit heat-exchanging system comprises a magnetic levitation centrifugal compressor (1), an evaporative condenser (2), a drying filter (3), an energy saver (5), a falling film evaporator (7), and a control system (12). An exhaust vent of the magnetic levitation centrifugal compressor (1) is in communication with an inlet of the evaporative condenser (2) via a pipework. An outlet of the evaporative condenser (2) is in communication with an inlet of the drying filter (3) via the pipework and is in communication with a cooling inlet of the magnetic levitation centrifugal compressor (1) via the pipework. The falling film evaporator (7) is in communication with the inlet of the magnetic levitation centrifugal compressor (1) via the pipework. The exhaust vent of the magnetic levitation centrifugal compressor (1) is also in communication with the falling film evaporator (7) via the pipework. A bypass solenoid valve (8) is connected in series on the pipework. The chiller unit heat-exchanging system, by means of the control of the bypass solenoid valve (8), implements the normal start of a low-pressure ratio compressor, and greatly increases the energy efficiency ratio of the unit.

Description

蒸发冷却式冷水机组换热系统及其控制方法Evaporative cooling type water chiller heat exchange system and its control method 技术领域Technical field
本发明涉及空调技术领域,特别涉及一种蒸发冷却式冷水机组换热系统及其控制方法。The invention relates to the technical field of air conditioning, in particular to an evaporative cooling chiller heat exchange system and a control method thereof.
背景技术Background technique
目前,现在冷水机技术根据国家现行的相关规定,冷冻水进/出水温的设计工况为12/7℃,载冷剂为清水,环境干/湿球温度为35/24℃,夏天机组运行制冷模式,冬季停机。而有些领域,比如轨道交通、食用菌类种植等一般需要为全年制冷模式。At present, the chiller technology is currently in accordance with the relevant national regulations. The design conditions of the inlet / outlet water temperature of chilled water are 12/7 ℃, the refrigerant is clean water, and the ambient dry / wet bulb temperature is 35/24 ℃. Cooling mode, shut down in winter. And some areas, such as rail transit, edible fungus cultivation, etc., generally need to be the annual cooling mode.
蒸发冷却式磁悬浮冷水机组运行功率与冷凝温度、环境温度成正比。制冷量大小与蒸发温度、冷冻水温度成正比。怎样去使机组在低冷凝温度和高蒸发温度条件下运行是提高机组能效的关键所在。而普通的冷水机组只为天气热的季节而设计,冷却水温是受环境的温度限制的,当冬季或过渡季节时冷却水温就可以较低,而在冷却水温越低时机组的能效就会越高。The operating power of the evaporative cooling magnetic suspension chiller is proportional to the condensation temperature and the ambient temperature. The cooling capacity is proportional to the evaporation temperature and the chilled water temperature. How to make the unit operate under low condensing temperature and high evaporating temperature is the key to improving the unit's energy efficiency. While ordinary chillers are only designed for hot weather seasons, the cooling water temperature is limited by the temperature of the environment. The cooling water temperature can be lower in winter or transition season, and the lower the cooling water temperature, the more energy-efficient the unit will be. high.
蒸发冷却式磁悬浮冷水机组是一种高效节能的冷水机组,机组匹配磁悬浮压缩机,鉴于磁悬浮离心压缩机的离心压缩性质,在启动、停止或最小稳定负载取决于冷水机组系统施加给压缩机的压力比。当磁悬浮压缩机在启动、停止或者低负荷运行阶段,系统无法满足施加给压缩机的压力比,磁悬浮离心压缩机运行处于非正常状况下,磁悬浮离心压缩机无法在低负荷条件下运行,若客户需要在低负荷长期运行满足制冷需求,长期反复的启/停对磁悬浮离心压缩机造成损害。Evaporative cooling type magnetic suspension chiller is an efficient and energy-saving chiller. The unit is matched with magnetic suspension compressor. In view of the centrifugal compression nature of magnetic suspension centrifugal compressor, the start, stop or minimum stable load depends on the pressure applied to the compressor by the chiller system ratio. When the magnetic levitation compressor is in the start, stop or low load operation phase, the system cannot meet the pressure ratio applied to the compressor, the magnetic levitation centrifugal compressor is operating under abnormal conditions, and the magnetic levitation centrifugal compressor cannot be operated under low load conditions. Long-term operation at low load is required to meet refrigeration requirements, and long-term repeated start / stop causes damage to the magnetic levitation centrifugal compressor.
发明内容Summary of the invention
本发明实施例提供了一种蒸发冷却式冷水机组换热系统及其控制方法,以至少解决现有技术中存在的技术问题之一。为了对披露的实施例的一些方面有一个基本的理解,下面给出了简单的概括。该概括部分不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施 例的保护范围。其唯一目的是用简单的形式呈现一些概念,以此作为后面的详细说明的序言。The embodiment of the present invention provides an evaporative cooling type chiller heat exchange system and a control method thereof, so as to solve at least one of the technical problems existing in the prior art. In order to have a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not a general comment, nor is it to identify key / important elements or to describe the scope of protection of these examples. Its sole purpose is to present some concepts in a simple form as a preface to the detailed description that follows.
根据本发明实施例的第一方面,提供了一种蒸发冷却式冷水机组换热系统;According to the first aspect of the embodiments of the present invention, there is provided an evaporative cooling chiller heat exchange system;
在一些可选实施例中,所述蒸发冷却式冷水机组换热系统包括;磁悬浮离心压缩机、蒸发式冷凝器、干燥过滤器、节能器、降膜蒸发器和控制系统;In some optional embodiments, the evaporative cooling chiller heat exchange system includes; a magnetic suspension centrifugal compressor, an evaporative condenser, a drying filter, an energy saver, a falling film evaporator, and a control system;
所述磁悬浮离心压缩机的排气口通过第一管路与所述蒸发式冷凝器的进口相连通,所述蒸发式冷凝器的出口通过第二管路与所述干燥过滤器的进口相连通,所述蒸发式冷凝器的出口还通过第六管路与所述磁悬浮离心压缩机的冷却进口相连通;The exhaust port of the magnetic levitation centrifugal compressor communicates with the inlet of the evaporative condenser through a first pipeline, and the outlet of the evaporative condenser communicates with the inlet of the drying filter through a second pipeline , The outlet of the evaporative condenser is also connected to the cooling inlet of the magnetic levitation centrifugal compressor through a sixth pipeline;
所述干燥过滤器的出口通过第三管路与所述节能器的主液管的进口相连通,所述节能器的主液管的出口通过第四管路与所述降膜蒸发器的进口相连通,所述降膜蒸发器的出口通过第五管路与所述磁悬浮离心压缩机的进口相连通,所述节能器的排气口通过第八管路与所述磁悬浮离心压缩机的进口相连通,所述磁悬浮离心压缩机通过电缆与所述控制系统相电连接;所述磁悬浮离心压缩机的排气口还通过第九管路与所述降膜蒸发器相连通,且所述第九管路上串联有旁通电磁阀。The outlet of the drying filter is connected to the inlet of the main liquid pipe of the economizer through a third pipeline, and the outlet of the main liquid pipe of the economizer is connected to the inlet of the falling film evaporator through a fourth pipeline Connected, the outlet of the falling film evaporator is connected to the inlet of the magnetic levitation centrifugal compressor through a fifth pipeline, and the exhaust port of the economizer is connected to the inlet of the magnetic levitation centrifugal compressor through an eighth pipeline Connected, the magnetic suspension centrifugal compressor is electrically connected to the control system through a cable; the exhaust port of the magnetic suspension centrifugal compressor is also connected to the falling film evaporator through a ninth pipeline, and the first Nine pipelines have bypass solenoid valves connected in series.
在一些可选实施例中,进一步的,所述干燥过滤器的出口通过第七管路与所述节能器的过冷进液口相连通,且所述第七管路上串联有节能膨胀阀。In some optional embodiments, further, the outlet of the drying filter is connected to the supercooled liquid inlet of the economizer through a seventh pipeline, and an energy-saving expansion valve is connected in series on the seventh pipeline.
在一些可选实施例中,进一步的,所述第四管路上串联有电子膨胀阀。In some optional embodiments, further, an electronic expansion valve is connected in series on the fourth pipeline.
在一些可选实施例中,进一步的,所述降膜蒸发器上设置有液位计,用于检测所述降膜蒸发器内的液位。In some optional embodiments, further, a liquid level gauge is provided on the falling film evaporator for detecting the liquid level in the falling film evaporator.
在一些可选实施例中,进一步的,所述降膜蒸发器的冷冻水出口和冷冻水进口分别设置有压差开关。In some optional embodiments, further, the chilled water outlet and the chilled water inlet of the falling film evaporator are respectively provided with differential pressure switches.
在一些可选实施例中,进一步的,所述第六管路上串联有过滤器。In some optional embodiments, further, a filter is connected in series with the sixth pipeline.
根据本发明实施例的第二方面,提供一种控制方法;According to a second aspect of the embodiments of the present invention, a control method is provided;
在一些可选实施例中,所述控制方法针对前述任一可选实施所述的蒸发冷却式冷水机组换热系统;包括;步骤S1,磁悬浮离心压缩机启动,蒸发冷却式冷水机组满足启动条件,若对应压缩机绝压比大于2.0并且持续保持N1秒,则需要压缩机连锁开关闭合,开启旁通电磁阀至100%,压缩机启动完成后关闭旁通电磁阀;In some optional embodiments, the control method is directed to any of the foregoing optional implementation of the evaporative cooling chiller heat exchange system; including; Step S1, the magnetic suspension centrifugal compressor is started, and the evaporative cooling chiller meets the starting conditions If the absolute pressure ratio of the corresponding compressor is greater than 2.0 and continues to be maintained for N1 seconds, the compressor interlock switch needs to be closed, the bypass solenoid valve is opened to 100%, and the bypass solenoid valve is closed after the compressor is started;
步骤S2,磁悬浮离心压缩机关闭,蒸发冷却式冷水机组满足停机条件,若对应压缩机绝压比大于2.5并且持续N2秒,则对应系统的压缩机进入最小能力保持状态,同时开启旁通电磁阀持续预设时间后,压缩机关闭,旁通电磁阀关闭。Step S2, the magnetic suspension centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for N2 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened After a preset time, the compressor is turned off and the bypass solenoid valve is closed.
在一些可选实施例中,进一步的,在步骤S1中,N1为3秒;在步骤S2中,N2为30秒。In some optional embodiments, further, in step S1, N1 is 3 seconds; in step S2, N2 is 30 seconds.
在一些可选实施例中,进一步的,在步骤S2中,若对应压缩机绝压比小于2.5则直接停机。In some optional embodiments, further, in step S2, if the corresponding compressor absolute pressure ratio is less than 2.5, it is directly shut down.
在一些可选实施例中,进一步的,该方法还包括;In some optional embodiments, further, the method further includes;
步骤S3,磁悬浮离心压缩机低负荷运行,蒸发冷却式冷水机组满足运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足最小负荷运行要求;Step S3, the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
步骤S4,若冷冻水温<目标温度-停机温差+T,并且持续3S后,旁通电磁阀开启至初始设定开度,在旁通电磁阀调节周期后,若水温持续满足冷冻水温度≤目标温度-停机温差+T,则旁通电磁阀持续按设定的调节幅度开启至最大开度;或Step S4, if the chilled water temperature <target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ≤ target Temperature-Stop temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or
若冷冻水温>目标温度-停机温差+T+0.2℃持续3秒后或压缩机退出最小能力状态持续30秒,旁通电磁阀开始按调节幅度关闭;或If the chilled water temperature> target temperature-shutdown temperature difference + T + 0.2 ℃ for 3 seconds or the compressor exits the minimum capacity state for 30 seconds, the bypass solenoid valve starts to close according to the adjustment range; or
若目标温度-停机温差+T℃≤冷冻水温度≤目标温度-停机温差+T+0.2℃范围内时,旁通电磁阀开度维持不变。If the target temperature-shutdown temperature difference + T ℃ ≤ chilled water temperature ≤ target temperature-shutdown temperature difference + T + 0.2 ℃, the bypass solenoid valve opening remains unchanged.
本发明实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
通过在压缩机排气口处增加连通吸气口侧与排气口侧的连通管路,连通管路上增加旁通电磁阀,通过旁通电磁阀的控制,通过磁悬浮离心压缩机机组绝压比判断磁悬浮离心压缩机运行状况,分别在磁悬浮离心压缩机在启/停阶段,冷水机组系统施加给压缩机的压力比能完 全使得磁悬浮离心压缩机稳定启/停,确保机组正常启动和停止;当磁悬浮离心压缩机低负荷运行,机组需要运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足机组最小负荷运行要求,实现低压比压缩机正常启动,保护了压缩机避免损坏,使低压比压缩机得到应用,极大的提高了机组的能效比。By adding a communication line that connects the suction port side and the exhaust port side at the compressor exhaust port, a bypass solenoid valve is added to the communication line, and the absolute pressure ratio of the magnetic suspension centrifugal compressor unit is controlled by the bypass solenoid valve. Judging the operation status of the magnetic levitation centrifugal compressor. During the start / stop phase of the magnetic levitation centrifugal compressor, the pressure ratio applied to the compressor by the chiller system can completely make the magnetic levitation centrifugal compressor start / stop steadily to ensure the normal start and stop of the unit; The magnetic levitation centrifugal compressor runs at low load, and the unit needs to run low load logic, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio to ensure that the magnetic levitation centrifugal compressor is low The normal operation of the load meets the minimum load operation requirements of the unit, realizes the normal start of the low-pressure ratio compressor, protects the compressor from damage, enables the low-pressure ratio compressor to be applied, and greatly improves the energy efficiency ratio of the unit.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit the present invention.
附图说明BRIEF DESCRIPTION
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The drawings herein are incorporated into and constitute a part of this specification, show embodiments consistent with the present invention, and are used to explain the principles of the present invention together with the specification.
图1是根据一示例性实施例示出的一种蒸发冷却式冷水机组换热系统流程示意图;Fig. 1 is a schematic flow chart of a heat exchange system of an evaporative cooling chiller according to an exemplary embodiment;
图2是根据另一示例性的一实施例示出的一种控制方法的流程示意图;2 is a schematic flowchart of a control method according to another exemplary embodiment;
图3是根据另一示例性的另一实施例示出的一种控制方法的流程示意图。FIG. 3 is a schematic flowchart of a control method according to another exemplary another embodiment.
附图标记:Reference mark:
1-磁悬浮离心压缩机;2-蒸发式冷凝器,3-干燥过滤器,4-节能器膨胀阀,5-节能器,6-电子膨胀阀,7-降膜蒸发器,8-旁通电磁阀,9-压差开关,10-过滤器,11-液位计,12-控制系统;13-第一管路;14-第二管路;15-第三管路;16-第四管路;17-第五管路;18-第六管路;19-第七管路;20-第八管路;21-第九管路。1-magnetic suspension centrifugal compressor; 2-evaporative condenser, 3-dry filter, 4-energy saver expansion valve, 5-energy saver, 6-electronic expansion valve, 7-falling film evaporator, 8-bypass electromagnetic Valve, 9-differential pressure switch, 10-filter, 11-level gauge, 12-control system; 13-first line; 14-second line; 15-third line; 16-fourth tube Road; 17-fifth pipeline; 18-sixth pipeline; 19-seventh pipeline; 20-eighth pipeline; 21-ninth pipeline.
具体实施方式detailed description
以下描述和附图充分地示出本发明的具体实施方案,以使本领域的技术人员能够实践它们。其他实施方案可以包括结构的、逻辑的、电气的、过程的以及其他的改变。实施例仅代表可能的变化。除非明确要求,否则单独的部件和功能是可选的,并且操作的顺序可以变化。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特 征。本发明的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。在本文中,各实施方案可以被单独地或总地用术语“发明”来表示,这仅仅是为了方便,并且如果事实上公开了超过一个的发明,不是要自动地限制该应用的范围为任何单个发明或发明构思。本文中,诸如第一和第二等之类的关系术语仅仅用于将一个实体或者操作与另一个实体或操作区分开来,而不要求或者暗示这些实体或操作之间存在任何实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法或者设备中还存在另外的相同要素。本文中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的方法、产品等而言,由于其与实施例公开的方法部分相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The following description and drawings sufficiently illustrate specific embodiments of the present invention to enable those skilled in the art to practice them. Other embodiments may include structural, logical, electrical, process, and other changes. The examples represent only possible changes. Unless specifically required, individual components and functions are optional, and the order of operations may vary. Parts and features of some embodiments may be included in or substituted for parts and features of other embodiments. The scope of the embodiments of the present invention includes the entire scope of the claims, and all available equivalents of the claims. In this document, various embodiments may be individually or collectively expressed by the term "invention", which is for convenience only, and if in fact more than one invention is disclosed, it is not intended to automatically limit the scope of the application to any A single invention or inventive concept. In this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not require or imply that there is any actual relationship between these entities or operations or order. Furthermore, the terms "include", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, or device that includes a series of elements includes not only those elements, but also other items not explicitly listed Elements, or also include elements inherent to such processes, methods, or equipment. Without more restrictions, the element defined by the sentence "include one ..." does not exclude that there are other identical elements in the process, method, or equipment that includes the element. The embodiments in this document are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same and similar parts between the embodiments can be referred to each other. For the methods and products disclosed in the embodiments, since they correspond to the method parts disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the description in the method part.
根据本发明实施例的第一方面,提供了一种蒸发冷却式冷水机组换热系统;According to the first aspect of the embodiments of the present invention, there is provided an evaporative cooling chiller heat exchange system;
如图1所示,在一些可选实施例中,蒸发冷却式冷水机组换热系统包括;磁悬浮离心压缩机1、蒸发式冷凝器2、干燥过滤器3、节能器5、降膜蒸发器7和控制系统12;As shown in FIG. 1, in some alternative embodiments, the evaporative cooling chiller heat exchange system includes: magnetic suspension centrifugal compressor 1, evaporative condenser 2, drying filter 3, energy saver 5, falling film evaporator 7 And control system 12;
所述磁悬浮离心压缩机1的排气口通过第一管路13与所述蒸发式冷凝器2的进口相连通,并通过第九管路21与所述降膜蒸发器7相连通,所述蒸发式冷凝器2的出口通过第二管路14与所述干燥过滤器3的进口相连通,所述蒸发式冷凝器2的出口还通过第六管路与所述压缩机的冷却进口相连通;The exhaust port of the magnetic levitation centrifugal compressor 1 communicates with the inlet of the evaporative condenser 2 through a first line 13 and communicates with the falling film evaporator 7 through a ninth line 21, The outlet of the evaporative condenser 2 communicates with the inlet of the drying filter 3 through the second pipeline 14, and the outlet of the evaporative condenser 2 also communicates with the cooling inlet of the compressor through the sixth pipeline ;
所述干燥过滤器3的出口通过第三管路15与所述节能器5的主液管的进口相连通,所述节能器5的主液管的出口通过第四管路16与所述降膜蒸发器7的进口相连通,所述降膜蒸发器7的出口通过第五管路17与所述压缩机的进口相连通,所述节能器5的排气口通过第八管路20与所述压缩机的进口相连通,所述压缩机通过电缆与所述控制系统 12相电连接,所述磁悬浮离心压缩机1的排气口还通过第九管路21与所述降膜蒸发器7相连通,且所述第九管路21上串联有旁通电磁阀8。The outlet of the drying filter 3 communicates with the inlet of the main liquid pipe of the economizer 5 through the third pipeline 15, and the outlet of the main liquid pipe of the economizer 5 communicates with the drop through the fourth pipeline 16 The inlet of the membrane evaporator 7 is in communication, the outlet of the falling film evaporator 7 is in communication with the inlet of the compressor through a fifth pipeline 17, and the exhaust port of the economizer 5 is in communication with the eighth pipeline 20 The inlet of the compressor is connected, the compressor is electrically connected to the control system 12 through a cable, and the exhaust port of the magnetic suspension centrifugal compressor 1 is also connected to the falling film evaporator through a ninth pipeline 21 7 communicates, and a bypass solenoid valve 8 is connected in series on the ninth pipeline 21.
在该实施例中,操作过程,蒸发冷却式冷水机组的制冷剂从磁悬浮压缩机1的排气口排出,经第一管路13从蒸发式冷凝器2进口进入,高温高压的气态冷媒在蒸发式冷凝器2中被冷凝为高温高压液态冷媒,高温高压液态冷媒经过第二管路14流经干燥过滤器3,经干燥过滤器3干燥后通过第三管路15进入节能器5主液管进口,在流经节能器5过程中被过冷进液口的冷媒所冷却,过冷度增加,流经干燥过滤器3部分冷媒通过第七管路19进入节能器5过冷进液口,在此过程中被节能器膨胀阀4节流,低压液态冷媒在节能器5蒸发吸热,形成对节能器5过冷进液口冷媒冷却。经节能器5后的过冷液体冷媒通过电子膨胀阀6节流后,通过第四管路16进入降膜蒸发器7,节流后冷媒在降膜蒸发器7与载冷剂充分换热后从降膜蒸发器7的出口排出,最后通过第五管路17汇至压缩机的吸气口,电机冷却的冷媒取于蒸发式冷凝器2的出口第二管路14,通过电机冷却第六管路上的过滤器10干燥后进入磁悬浮压缩机1,对电机冷却;当压缩机处于低负荷运转时,根据系统需要在磁悬浮压缩机1出口第一管路13取部分高温高压气态冷媒通过第九关路上的旁通电磁阀8开启排放到降膜蒸发器7里面,利于压缩机低负荷运转。In this embodiment, during the operation, the refrigerant of the evaporative cooling chiller is discharged from the exhaust port of the magnetic levitation compressor 1, enters from the inlet of the evaporative condenser 2 through the first pipeline 13, and the high-temperature and high-pressure gas refrigerant evaporates The condenser 2 is condensed into a high-temperature and high-pressure liquid refrigerant. The high-temperature and high-pressure liquid refrigerant flows through the second pipeline 14 through the drying filter 3, and after being dried by the drying filter 3, enters the economizer 5 main liquid pipe through the third pipeline 15 The inlet is cooled by the refrigerant in the supercooled liquid inlet during the flow through the economizer 5. The degree of supercooling increases. Part of the refrigerant flowing through the drying filter 3 enters the supercooled liquid inlet of the economizer 5 through the seventh line 19, During this process, it is throttled by the expansion valve 4 of the economizer, and the low-pressure liquid refrigerant evaporates and absorbs heat in the economizer 5 to form a refrigerant cooling of the supercooling inlet of the economizer 5. The supercooled liquid refrigerant passing through the economizer 5 is throttled by the electronic expansion valve 6 and enters the falling film evaporator 7 through the fourth pipeline 16. After the throttle, the refrigerant in the falling film evaporator 7 fully exchanges heat with the refrigerant It is discharged from the outlet of the falling film evaporator 7 and finally converges to the suction port of the compressor through the fifth pipeline 17. The refrigerant cooled by the motor is taken from the second pipeline 14 of the outlet of the evaporative condenser 2 and cooled by the motor. After the filter 10 on the pipeline is dry, it enters the magnetic levitation compressor 1 and cools the motor; when the compressor is in low-load operation, according to system requirements, a portion of the high-temperature high-pressure gaseous refrigerant is taken from the first pipeline 13 at the outlet of the magnetic levitation compressor 1 through the ninth The bypass solenoid valve 8 on the closed road is opened and discharged into the falling film evaporator 7, which facilitates the compressor to operate at low load.
在一些可选实施例中,进一步的,所述干燥过滤器3的出口通过第七管路19与所述节能器5的过冷进液口相连通,且所述第七管路19上串联有节能膨胀阀,方便对经过的冷媒进行干燥过滤。In some optional embodiments, further, the outlet of the drying filter 3 communicates with the supercooled liquid inlet of the economizer 5 through a seventh pipeline 19, and the seventh pipeline 19 is connected in series There is an energy-saving expansion valve, which is convenient for drying and filtering the passing refrigerant.
在一些可选实施例中,进一步的,如图1所示,所述第六管路上串联有过滤器10。方便对经过的冷媒进行干燥过滤。In some optional embodiments, further, as shown in FIG. 1, a filter 10 is connected in series with the sixth pipeline. It is convenient to dry filter the passing refrigerant.
在一些可选实施例中,进一步的,如图1所示,所述第四管路16上串联有电子膨胀阀6。用于对其经过的冷媒进行节流处理。In some optional embodiments, further, as shown in FIG. 1, an electronic expansion valve 6 is connected in series on the fourth pipeline 16. Used to throttle the refrigerant passing through it.
在一些可选实施例中,进一步的,如图1所示,所述降膜蒸发器7上设置有液位计11,用于检测所述降膜蒸发器7内的液位,便于对降膜蒸发器7内液位的实时监控。In some optional embodiments, further, as shown in FIG. 1, a liquid level gauge 11 is provided on the falling film evaporator 7 for detecting the liquid level in the falling film evaporator 7 to facilitate Real-time monitoring of the liquid level in the membrane evaporator 7.
在一些可选实施例中,进一步的,如图1所示,所述降膜蒸发器7的冷冻水出口和冷冻水进口分别设置有压差开关9,提高出口和进口的安全性能。In some optional embodiments, further, as shown in FIG. 1, the chilled water outlet and the chilled water inlet of the falling film evaporator 7 are respectively provided with differential pressure switches 9 to improve the safety performance of the outlet and the inlet.
根据本发明实施例的第二方面,提供一种控制方法;According to a second aspect of the embodiments of the present invention, a control method is provided;
如图2和图3所示,在一些可选实施例中,所述控制方法针对前述任一可选实施所述的蒸发冷却式冷水机组换热系统;包括;步骤S1,磁悬浮离心压缩机启动,蒸发冷却式冷水机组满足启动条件,若对应压缩机绝压比大于2.0并且持续保持N1秒,则需要压缩机连锁开关闭合,开启旁通电磁阀至100%,压缩机启动完成后关闭旁通电磁阀;As shown in FIGS. 2 and 3, in some optional embodiments, the control method is directed to any of the foregoing optional implementation of the evaporative cooling chiller heat exchange system; including; Step S1, the magnetic suspension centrifugal compressor is started , The evaporative cooling chiller meets the starting conditions, if the corresponding compressor absolute pressure ratio is greater than 2.0 and continues to be maintained for N1 seconds, the compressor interlock switch needs to be closed, the bypass solenoid valve is opened to 100%, and the bypass is closed after the compressor is started The electromagnetic valve;
步骤S2,磁悬浮离心压缩机关闭,蒸发冷却式冷水机组满足停机条件,若对应压缩机绝压比大于2.5并且持续N2秒,则对应系统的压缩机进入最小能力保持状态,同时开启旁通电磁阀持续预设时间后,压缩机关闭,旁通电磁阀关闭。Step S2, the magnetic suspension centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for N2 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened. After a preset time, the compressor is turned off and the bypass solenoid valve is closed.
可选的,在步骤S1中,N1为3秒;在步骤S2中,N2为30秒。Optionally, in step S1, N1 is 3 seconds; in step S2, N2 is 30 seconds.
可选的,步的,在步骤S2中,若对应压缩机绝压比小于2.5则直接停机。Optionally, step by step, in step S2, if the corresponding compressor absolute pressure ratio is less than 2.5, it is directly stopped.
在该实施例中,通过旁通电磁阀的控制,通过磁悬浮离心压缩机机组绝压比判断磁悬浮离心压缩机运行状况,分别在磁悬浮离心压缩机在启/停阶段,冷水机组系统施加给压缩机的压力比能完全使得磁悬浮离心压缩机稳定启/停,确保机组正常启动和停止;当磁悬浮离心压缩机低负荷运行,机组需要运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足机组最小负荷运行要求,实现低压比压缩机正常启动,保护了压缩机避免损坏,使低压比压缩机得到应用,极大的提高了机组的能效比。In this embodiment, the operation of the magnetic levitation centrifugal compressor is judged by the absolute pressure ratio of the magnetic levitation centrifugal compressor unit through the control of the bypass solenoid valve, and the chiller system is applied to the compressor during the start / stop phase of the magnetic levitation centrifugal compressor. The pressure ratio can completely make the magnetic levitation centrifugal compressor start and stop steadily, ensuring the normal start and stop of the unit; when the magnetic levitation centrifugal compressor runs at low load, the unit needs to run low load logic, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the absolute pressure ratio of the compressor, to ensure the normal operation of the magnetic levitation centrifugal compressor at low load, to meet the minimum load operation requirements of the unit, to achieve the normal start of the low pressure ratio compressor, to protect the compressor from damage, so that The use of low-pressure ratio compressors has greatly improved the energy efficiency ratio of the unit.
如图3所示,在一些可选实施例中,进一步的,该方法还包括;As shown in FIG. 3, in some optional embodiments, further, the method further includes;
步骤S3,磁悬浮离心压缩机低负荷运行,蒸发冷却式冷水机组满足运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足最小负荷运行要求;Step S3, the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
步骤S4,若冷冻水温<目标温度-停机温差+T,并且持续3S后,旁通电磁阀开启至初始设定开度,在旁通电磁阀调节周期后,若水 温持续满足冷冻水温度≤目标温度-停机温差+T,则旁通电磁阀持续按设定的调节幅度开启至最大开度;或Step S4, if the chilled water temperature <target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ≤ target Temperature-Stop temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or
若冷冻水温>目标温度-停机温差+T+0.2℃持续3秒后或压缩机退出最小能力状态持续30秒,旁通电磁阀开始按调节幅度关闭;或If the chilled water temperature> target temperature-shutdown temperature difference + T + 0.2 ℃ for 3 seconds or the compressor exits the minimum capacity state for 30 seconds, the bypass solenoid valve starts to close according to the adjustment range; or
若目标温度-停机温差+T℃≤冷冻水温度≤目标温度-停机温差+T+0.2℃范围内时,旁通电磁阀开度维持不变。If the target temperature-shutdown temperature difference + T ℃ ≤ chilled water temperature ≤ target temperature-shutdown temperature difference + T + 0.2 ℃, the bypass solenoid valve opening remains unchanged.
在本实施例的一个具体的实施例中,如图3所示,该方法的操作步骤如下,In a specific embodiment of this embodiment, as shown in FIG. 3, the operation steps of the method are as follows,
步骤S1,磁悬浮离心压缩机启动,蒸发冷却式冷水机组满足启动条件,若对应压缩机绝压比大于2.0并且持续保持3秒,则需要压缩机连锁开关闭合,开启旁通电磁阀至100%,压缩机启动完成后关闭旁通电磁阀;Step S1, the magnetic suspension centrifugal compressor is started, the evaporative cooling chiller meets the starting conditions, if the corresponding compressor absolute pressure ratio is greater than 2.0 and continues to be maintained for 3 seconds, the compressor interlock switch needs to be closed, and the bypass solenoid valve is opened to 100%. Close the bypass solenoid valve after the compressor is started;
步骤S2,磁悬浮离心压缩机关闭,蒸发冷却式冷水机组满足停机条件,若对应压缩机绝压比大于2.5并且持续30秒,则对应系统的压缩机进入最小能力保持状态,同时开启旁通电磁阀持续预设时间后,压缩机关闭,旁通电磁阀关闭;Step S2, the magnetic levitation centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for 30 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened. After the preset time, the compressor is turned off and the bypass solenoid valve is closed;
步骤S3,磁悬浮离心压缩机低负荷运行,蒸发冷却式冷水机组满足运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足最小负荷运行要求;Step S3, the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
步骤S4,若冷冻水温<目标温度-停机温差+T,并且持续3S后,旁通电磁阀开启至初始设定开度,在旁通电磁阀调节周期后,若水温持续满足冷冻水温度≤目标温度-停机温差+T,则旁通电磁阀持续按设定的调节幅度开启至最大开度;或若冷冻水温>目标温度-停机温差+T+0.2℃持续3秒后或压缩机退出最小能力状态持续30秒,旁通电磁阀开始按调节幅度关闭;或若目标温度-停机温差+T℃≤冷冻水温度≤目标温度-停机温差+T+0.2℃范围内时,旁通电磁阀开度维持不变。Step S4, if the chilled water temperature <target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ≤ target Temperature-shutdown temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or if the chilled water temperature> target temperature-shutdown temperature difference + T + 0.2 ℃ for 3 seconds or the compressor exits the minimum capacity The state continues for 30 seconds, the bypass solenoid valve starts to close according to the adjustment range; or if the target temperature-shutdown temperature difference + T ℃ ≤ chilled water temperature ≤ target temperature-shutdown temperature difference + T + 0.2 ℃, the bypass solenoid valve opening degree stay the same.
通过磁悬浮离心压缩机机组绝压比判断磁悬浮离心压缩机运行状况,分别在磁悬浮离心压缩机在启/停阶段,冷水机组系统施加给压缩机的压力比能完全使得磁悬浮离心压缩机稳定启/停,确保机组正常启动和停止;当磁悬浮离心压缩机低负荷运行,机组需要运行低负荷逻辑, 但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,通过降低压缩机启动过程中,压缩机的吸排气口压力比值,实现较低的系统压缩比,保护了压缩机避免压缩机由于高压比而产生故障或者损坏,使蒸发冷机组能使用低压比压缩机。Judging the operation status of the magnetic levitation centrifugal compressor by the absolute pressure ratio of the magnetic levitation centrifugal compressor unit. During the start / stop phase of the magnetic levitation centrifugal compressor, the pressure ratio applied to the compressor by the chiller system can completely make the magnetic levitation centrifugal compressor start / stop steadily To ensure the normal start and stop of the unit; when the magnetic levitation centrifugal compressor runs at low load, the unit needs to run low load logic, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the bypass solenoid valve according to the compressor absolute pressure ratio The opening degree ensures the normal operation of the magnetic suspension centrifugal compressor at low load. By reducing the compressor suction and discharge pressure ratio during the startup process, a lower system compression ratio is achieved, which protects the compressor from high pressure ratio. Failure or damage, so that the evaporative cooling unit can use a low-pressure compressor.
第二方面提供的空调器室内机具有第一方面提供的蒸发冷却式冷水机组换热系统,因此具有第一方面提供的蒸发冷却式冷水机组换热系统的全部有益效果,在此就不一一赘述。The indoor unit of the air conditioner provided in the second aspect has the evaporative cooling type chiller heat exchange system provided in the first aspect, so it has all the beneficial effects of the evaporative cooling type chiller heat exchange system provided in the first aspect. Repeat.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本发明的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than limiting it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or replacements do not deviate from the essence of the corresponding technical solutions of the technical solutions of the embodiments of the present invention range. In addition, those skilled in the art can understand that although some of the embodiments described herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present invention And form different embodiments. For example, in the above claims, any one of the claimed embodiments can be used in any combination. The information disclosed in this background section is only intended to deepen the understanding of the overall background of the present invention and should not be taken as an acknowledgement or in any way suggesting that this information constitutes prior art that is well known to those skilled in the art.

Claims (10)

  1. 一种蒸发冷却式冷水机组换热系统,其特征在于,包括;磁悬浮离心压缩机、蒸发式冷凝器、干燥过滤器、节能器、降膜蒸发器和控制系统;An evaporative cooling type chiller heat exchange system is characterized by comprising: a magnetic suspension centrifugal compressor, an evaporative condenser, a drying filter, an energy saver, a falling film evaporator and a control system;
    所述磁悬浮离心压缩机的排气口通过第一管路与所述蒸发式冷凝器的进口相连通,所述蒸发式冷凝器的出口通过第二管路与所述干燥过滤器的进口相连通,所述蒸发式冷凝器的出口还通过第六管路与所述磁悬浮离心压缩机的冷却进口相连通;The exhaust port of the magnetic levitation centrifugal compressor communicates with the inlet of the evaporative condenser through a first pipeline, and the outlet of the evaporative condenser communicates with the inlet of the drying filter through a second pipeline , The outlet of the evaporative condenser is also connected to the cooling inlet of the magnetic levitation centrifugal compressor through a sixth pipeline;
    所述干燥过滤器的出口通过第三管路与所述节能器的主液管的进口相连通,所述节能器的主液管的出口通过第四管路与所述降膜蒸发器的进口相连通,所述降膜蒸发器的出口通过第五管路与所述磁悬浮离心压缩机的进口相连通,所述节能器的排气口通过第八管路与所述磁悬浮离心压缩机的进口相连通,所述磁悬浮离心压缩机通过电缆与所述控制系统相电连接;所述磁悬浮离心压缩机的排气口还通过第九管路与所述降膜蒸发器相连通,且所述第九管路上串联有旁通电磁阀。The outlet of the drying filter is connected to the inlet of the main liquid pipe of the economizer through a third pipeline, and the outlet of the main liquid pipe of the economizer is connected to the inlet of the falling film evaporator through a fourth pipeline Connected, the outlet of the falling film evaporator is connected to the inlet of the magnetic levitation centrifugal compressor through a fifth pipeline, and the exhaust port of the economizer is connected to the inlet of the magnetic levitation centrifugal compressor through an eighth pipeline Connected, the magnetic suspension centrifugal compressor is electrically connected to the control system through a cable; the exhaust port of the magnetic suspension centrifugal compressor is also connected to the falling film evaporator through a ninth pipeline, and the first Nine pipelines have bypass solenoid valves connected in series.
  2. 根据权利要求1所述的蒸发冷却式冷水机组换热系统,其特征在于,The evaporative cooling chiller heat exchange system according to claim 1, characterized in that
    所述干燥过滤器的出口通过第七管路与所述节能器的过冷进液口相连通,且所述第七管路上串联有节能膨胀阀。The outlet of the drying filter communicates with the supercooled liquid inlet of the economizer through a seventh pipeline, and an energy-saving expansion valve is connected in series on the seventh pipeline.
  3. 根据权利要求1所述的蒸发冷却式冷水机组换热系统,其特征在于,The evaporative cooling chiller heat exchange system according to claim 1, characterized in that
    所述第四管路上串联有电子膨胀阀。An electronic expansion valve is connected in series on the fourth pipeline.
  4. 根据权利要求1所述的蒸发冷却式冷水机组换热系统,其特征在于,The evaporative cooling chiller heat exchange system according to claim 1, characterized in that
    所述降膜蒸发器上设置有液位计,用于检测所述降膜蒸发器内的液位。The falling film evaporator is provided with a liquid level gauge for detecting the liquid level in the falling film evaporator.
  5. 根据权利要求4所述的蒸发冷却式冷水机组换热系统,其特征在于,The evaporative cooling chiller heat exchange system according to claim 4, characterized in that
    所述降膜蒸发器的冷冻水出口和冷冻水进口分别设置有压差开关。The chilled water outlet and the chilled water inlet of the falling film evaporator are respectively provided with differential pressure switches.
  6. 根据权利要求1所述的蒸发冷却式冷水机组换热系统,其特征在于,The evaporative cooling chiller heat exchange system according to claim 1, characterized in that
    所述第六管路上串联有过滤器。A filter is connected in series on the sixth pipeline.
  7. 一种控制方法,其特征在于,应用在上述权利要求1至6中任一项所述的蒸发冷却式冷水机组换热系统,包括;A control method, characterized in that it is applied to the evaporative cooling chiller heat exchange system according to any one of claims 1 to 6, comprising;
    步骤S1,磁悬浮离心压缩机启动,蒸发冷却式冷水机组满足启动条件,若对应压缩机绝压比大于2.0并且持续保持N1秒,则需要压缩机连锁开关闭合,开启旁通电磁阀至100%,压缩机启动完成后关闭旁通电磁阀;Step S1, the magnetic suspension centrifugal compressor is started, and the evaporative cooling chiller meets the starting conditions. If the corresponding compressor absolute pressure ratio is greater than 2.0 and continues to be maintained for N1 seconds, the compressor interlock switch needs to be closed and the bypass solenoid valve is opened to 100%. Close the bypass solenoid valve after the compressor is started;
    步骤S2,磁悬浮离心压缩机关闭,蒸发冷却式冷水机组满足停机条件,若对应压缩机绝压比大于2.5并且持续N2秒,则对应系统的压缩机进入最小能力保持状态,同时开启旁通电磁阀持续预设时间后,压缩机关闭,旁通电磁阀关闭。Step S2, the magnetic suspension centrifugal compressor is turned off, and the evaporative cooling chiller meets the shutdown condition. If the absolute pressure ratio of the corresponding compressor is greater than 2.5 and lasts for N2 seconds, the compressor of the corresponding system enters the minimum capacity maintenance state, and the bypass solenoid valve is opened. After a preset time, the compressor is turned off and the bypass solenoid valve is closed.
  8. 根据权利要求7所述的控制方法,其特征在于,The control method according to claim 7, wherein:
    在步骤S1中,N1为3秒;在步骤S2中,N2为30秒。In step S1, N1 is 3 seconds; in step S2, N2 is 30 seconds.
  9. 根据权利要求7所述的控制方法,其特征在于,The control method according to claim 7, wherein:
    在步骤S2中,若对应压缩机绝压比小于2.5则直接停机。In step S2, if the corresponding absolute pressure ratio of the compressor is less than 2.5, it will directly stop.
  10. 根据权利要求7所述的控制方法,其特征在于,还包括;The control method according to claim 7, further comprising;
    步骤S3,磁悬浮离心压缩机低负荷运行,蒸发冷却式冷水机组满足运行低负荷逻辑,但压缩机绝压比不能满足系统设计要求,系统根据压缩机绝压比大小决定旁通电磁阀的开度,保证磁悬浮离心压缩机低负荷正常运行,满足最小负荷运行要求;Step S3, the magnetic suspension centrifugal compressor operates at low load, and the evaporative cooling chiller meets the logic of operating low load, but the compressor absolute pressure ratio cannot meet the system design requirements. The system determines the opening of the bypass solenoid valve according to the compressor absolute pressure ratio To ensure the normal operation of the magnetic suspension centrifugal compressor at low load and meet the minimum load operation requirements;
    步骤S4,若冷冻水温<目标温度-停机温差+T,并且持续3S后,旁通电磁阀开启至初始设定开度,在旁通电磁阀调节周期后,若水温持续满 足冷冻水温度≤目标温度-停机温差+T,则旁通电磁阀持续按设定的调节幅度开启至最大开度;或Step S4, if the chilled water temperature <target temperature-shutdown temperature difference + T, and after 3S, the bypass solenoid valve is opened to the initial set opening degree, after the bypass solenoid valve adjustment period, if the water temperature continues to meet the chilled water temperature ≤ target Temperature-Stop temperature difference + T, the bypass solenoid valve continues to open to the maximum opening according to the set adjustment range; or
    若冷冻水温>目标温度-停机温差+T+0.2℃持续3秒后或压缩机退出最小能力状态持续30秒,旁通电磁阀开始按调节幅度关闭;或If the chilled water temperature> target temperature-shutdown temperature difference + T + 0.2 ℃ for 3 seconds or the compressor exits the minimum capacity state for 30 seconds, the bypass solenoid valve starts to close according to the adjustment range; or
    若目标温度-停机温差+T℃≤冷冻水温度≤目标温度-停机温差+T+0.2℃范围内时,旁通电磁阀开度维持不变。If the target temperature-shutdown temperature difference + T ℃ ≤ chilled water temperature ≤ target temperature-shutdown temperature difference + T + 0.2 ℃, the bypass solenoid valve opening remains unchanged.
PCT/CN2019/103290 2018-11-21 2019-08-29 Evaporative cooling chiller unit heat-exchanging system and control method therefor WO2020103516A1 (en)

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