CN112923594B - Magnetic suspension evaporation cold direct expansion unit and control method thereof - Google Patents
Magnetic suspension evaporation cold direct expansion unit and control method thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/022—Compressor control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
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Abstract
本发明属于制冷技术领域,旨在解决现有直膨机组多采用有油系统,存在换热效果不佳、不便于维护、噪音高、能耗高以及不利于节能的问题。本发明提供了一种磁悬浮蒸发冷直膨机组的控制方法,磁悬浮蒸发冷直膨机组包括磁悬浮压缩机、蒸发式冷凝器、储液器、气液分离器和多个室内冷风机,蒸发式冷凝器包括冷凝风机和水箱温度传感器,水箱温度传感器用于检测水箱内的水温,该控制方法包括:获取水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比;根据水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停。本发明能够保证机组的换热效果,且便于维护、噪音低,并能够实现冷凝风机的动态调节,实现节能控制,有利于降低直膨机组的能耗。
The invention belongs to the technical field of refrigeration and aims to solve the problems of poor heat exchange effect, inconvenient maintenance, high noise, high energy consumption and unfavorable energy saving that existing direct expansion units mostly use an oil system. The invention provides a control method of a magnetic levitation evaporative cooling direct expansion unit. The magnetic levitation evaporative cooling direct expansion unit includes a magnetic levitation compressor, an evaporative condenser, a liquid storage device, a gas-liquid separator, and a plurality of indoor air coolers. The water tank includes a condensing fan and a water tank temperature sensor. The water tank temperature sensor is used to detect the water temperature in the water tank. The control method includes: obtaining the water temperature in the water tank and/or the pressure ratio of the magnetic levitation evaporative cooling direct expansion unit; according to the water temperature in the water tank/ Or the pressure ratio of the maglev evaporative cooling direct expansion unit to control the start and stop of the condensing fan. The invention can ensure the heat exchange effect of the unit, is convenient for maintenance, has low noise, can realize the dynamic adjustment of the condensing fan, realizes energy-saving control, and is beneficial to reduce the energy consumption of the direct expansion unit.
Description
技术领域technical field
本发明属于制冷技术领域,具体提供一种磁悬浮蒸发冷直膨机组及其控制方法。The invention belongs to the technical field of refrigeration, and specifically provides a magnetic levitation evaporative cooling direct expansion unit and a control method thereof.
背景技术Background technique
在食用菌养殖行业,传统空调制冷耗电多,且带油小机器容易坏,维修成本高,且多采用冷水机组制低温冷水,冷水于室内末端交互换热的模式或是一台或两台模块机带一个房间的这种直膨系统,但这些都是有油的系统,存在换热效果不佳、不便于维护以及噪音高等缺点,而且能耗较高,不利于节能。In the edible fungus breeding industry, traditional air-conditioning consumes a lot of power, and small machines with oil are easy to break, and the maintenance cost is high, and chillers are often used to produce low-temperature cold water, and the mode of alternating heat exchange between the cold water at the end of the room is either one or two The direct expansion system with one room in the module machine, but these are oil-filled systems, have disadvantages such as poor heat transfer effect, inconvenient maintenance, and high noise, and high energy consumption, which is not conducive to energy saving.
因此,本领域需要一种新的磁悬浮蒸发冷直膨机组及其控制方法来解决上述问题。Therefore, the art needs a new magnetic levitation evaporative cooling direct expansion unit and its control method to solve the above problems.
发明内容Contents of the invention
为了解决现有技术中的上述问题,即为了解决现有直膨机组多采用有油系统,存在换热效果不佳、不便于维护、噪音高、能耗高以及不利于节能的问题,本发明提供了一种磁悬浮蒸发冷直膨机组的控制方法,所述磁悬浮蒸发冷直膨机组包括磁悬浮压缩机、蒸发式冷凝器、储液器、气液分离器和多个室内冷风机,所述磁悬浮压缩机、所述蒸发式冷凝器、所述储液器、多个所述室内冷风机和所述气液分离器依次连接并共同构成闭环的制冷系统,所述蒸发式冷凝器包括冷凝风机和水箱温度传感器,所述水箱温度传感器用于检测所述蒸发式冷凝器的水箱内的水温,所述控制方法包括:获取所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比;根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停。In order to solve the above-mentioned problems in the prior art, that is, in order to solve the problems of poor heat exchange effect, inconvenient maintenance, high noise, high energy consumption and unfavorable energy saving that existing direct expansion units mostly use an oil system, the present invention A control method of a magnetic levitation evaporative cooling direct expansion unit is provided. The magnetic levitation evaporative cooling direct expansion unit includes a magnetic levitation compressor, an evaporative condenser, a liquid receiver, a gas-liquid separator, and multiple indoor cooling fans. The magnetic levitation The compressor, the evaporative condenser, the liquid receiver, a plurality of the indoor cooling fans and the gas-liquid separator are sequentially connected to form a closed-loop refrigeration system, and the evaporative condenser includes a condensing fan and a A water tank temperature sensor, the water tank temperature sensor is used to detect the water temperature in the water tank of the evaporative condenser, and the control method includes: obtaining the water temperature in the water tank and/or the pressure of the magnetic levitation evaporative cooling direct expansion unit Ratio; according to the water temperature in the water tank and/or the pressure ratio of the magnetic levitation evaporative cooling direct expansion unit, the start and stop of the condensing fan is controlled.
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机关闭的情形下,如果所述水箱内的水温升高到第一温度阈值,则开启所述冷凝风机;其中,所述第一温度阈值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定所述水箱的最低水温,根据所述水箱的最低水温确定所述第一温度阈值且所述第一温度阈值大于所述水箱的最低水温。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned off, if the water temperature in the water tank rises to the first temperature threshold, the condensing fan is turned on; wherein, the specific method of determining the first temperature threshold is: obtaining the current ambient temperature, according to The current ambient temperature and the current region and/or season determine the minimum water temperature of the water tank, the first temperature threshold is determined according to the minimum water temperature of the water tank and the first temperature threshold is greater than the minimum water temperature of the water tank .
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机开启的情形下,如果所述水箱内的水温降低到第二温度阈值,则关闭所述冷凝风机;其中,所述第二温度阈值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定所述水箱的最低水温,根据所述水箱的最低水温确定所述第二温度阈值且所述第二温度阈值大于所述水箱的最低水温。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned on, if the water temperature in the water tank drops to the second temperature threshold, then turn off the condensation fan; wherein, the second temperature threshold is determined in the following manner: obtain the current ambient temperature, according to the current The ambient temperature and the current region and/or season determine the minimum water temperature of the water tank, and the second temperature threshold is determined according to the minimum water temperature of the water tank, and the second temperature threshold is greater than the minimum water temperature of the water tank.
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机关闭的情形下,如果所述磁悬浮蒸发冷直膨机组的压比升高到第一设定比值,则开启所述冷凝风机;其中,所述第一设定比值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定冷凝饱和温度,根据所述冷凝饱和温度确定对应的冷凝压力,根据所述冷凝压力和目标蒸发压力确定最低的系统压比,根据所述最低的系统压比确定所述第一设定比值且所述第一设定比值大于所述最低的系统压比。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned off, if the pressure ratio of the maglev evaporative cooling and direct expansion unit rises to the first set ratio, the condensing fan is turned on; wherein, the specific method of determining the first set ratio is: obtaining The current ambient temperature, determine the condensation saturation temperature according to the current ambient temperature and the current region and/or season, determine the corresponding condensation pressure according to the condensation saturation temperature, and determine the lowest system according to the condensation pressure and target evaporation pressure pressure ratio, the first set ratio is determined according to the lowest system pressure ratio and the first set ratio is greater than the lowest system pressure ratio.
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机开启的情形下,如果所述磁悬浮蒸发冷直膨机组的压比降低到第二设定比值,则关闭所述冷凝风机;其中,所述第二设定比值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定冷凝饱和温度,根据所述冷凝饱和温度确定对应的冷凝压力,根据所述冷凝压力和目标蒸发压力确定最低的系统压比,根据所述最低的系统压比确定所述第二设定比值且所述第二设定比值大于所述最低的系统压比。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned on, if the pressure ratio of the maglev evaporative cooling and direct expansion unit drops to the second set ratio, the condensing fan is turned off; wherein, the specific method of determining the second set ratio is: obtaining the current According to the current ambient temperature and the current region and/or season, determine the condensation saturation temperature, determine the corresponding condensation pressure according to the condensation saturation temperature, and determine the lowest system pressure according to the condensation pressure and the target evaporation pressure ratio, the second set ratio is determined according to the lowest system pressure ratio and the second set ratio is greater than the lowest system pressure ratio.
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机关闭的情形下,如果所述水箱内的水温升高到第一温度阈值或者所述磁悬浮蒸发冷直膨机组的压比升高到第一设定比值,则开启所述冷凝风机;所述第一温度阈值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定所述水箱的最低水温,根据所述水箱的最低水温确定所述第一温度阈值且所述第一温度阈值大于所述水箱的最低水温;所述第一设定比值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定冷凝饱和温度,根据所述冷凝饱和温度确定对应的冷凝压力,根据所述冷凝压力和目标蒸发压力确定最低的系统压比,根据所述最低的系统压比确定所述第一设定比值且所述第一设定比值大于所述最低的系统压比。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned off, if the water temperature in the water tank rises to the first temperature threshold or the pressure ratio of the maglev evaporative cooling and direct expansion unit rises to the first set ratio, the condensing fan is turned on; The specific method for determining the first temperature threshold is: obtaining the current ambient temperature, determining the minimum water temperature of the water tank according to the current ambient temperature and the current region and/or season, and determining the minimum water temperature of the water tank according to the minimum water temperature of the water tank. The first temperature threshold and the first temperature threshold is greater than the minimum water temperature of the water tank; the specific determination method of the first set ratio is: obtain the current ambient temperature, according to the current ambient temperature and the current region and /or determine the condensation saturation temperature according to the season, determine the corresponding condensation pressure according to the condensation saturation temperature, determine the lowest system pressure ratio according to the condensation pressure and the target evaporation pressure, and determine the first setting according to the lowest system pressure ratio fixed ratio and the first set ratio is greater than the lowest system pressure ratio.
在上述控制方法的优选技术方案中,“根据所述水箱内的水温和/或所述磁悬浮蒸发冷直膨机组的压比,控制所述冷凝风机的启停”的步骤包括:在所述冷凝风机开启的情形下,如果所述水箱内的水温降低到第二温度阈值并且所述磁悬浮蒸发冷直膨机组的压比降低到第二设定比值,则关闭所述冷凝风机;所述第二温度阈值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定所述水箱的最低水温,根据所述水箱的最低水温确定所述第二温度阈值且所述第二温度阈值大于所述水箱的最低水温;所述第二设定比值的具体确定方式为:获取当前的环境温度,根据当前的环境温度以及当前所处的地区和/或季节确定冷凝饱和温度,根据所述冷凝饱和温度确定对应的冷凝压力,根据所述冷凝压力和目标蒸发压力确定最低的系统压比,根据所述最低的系统压比确定所述第二设定比值且所述第二设定比值大于所述最低的系统压比。In the preferred technical solution of the above control method, the step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: When the fan is turned on, if the water temperature in the water tank drops to the second temperature threshold and the pressure ratio of the maglev evaporative cooling and direct expansion unit drops to the second set ratio, the condensing fan is turned off; the second The specific method of determining the temperature threshold is: obtaining the current ambient temperature, determining the minimum water temperature of the water tank according to the current ambient temperature and the current region and/or season, and determining the second temperature according to the minimum water temperature of the water tank threshold and the second temperature threshold is greater than the minimum water temperature of the water tank; the specific determination method of the second set ratio is: obtain the current ambient temperature, according to the current ambient temperature and the current region and/or season Determine the condensation saturation temperature, determine the corresponding condensation pressure according to the condensation saturation temperature, determine the lowest system pressure ratio according to the condensation pressure and the target evaporation pressure, determine the second set ratio according to the lowest system pressure ratio, and The second set ratio is greater than the lowest system pressure ratio.
在上述控制方法的优选技术方案中,所述磁悬浮压缩机与所述蒸发式冷凝器之间设置有单向阀。In a preferred technical solution of the above control method, a one-way valve is provided between the magnetic levitation compressor and the evaporative condenser.
在上述控制方法的优选技术方案中,所述单向阀的下游侧与所述气液分离器之间设置有负载平衡阀。In a preferred technical solution of the above control method, a load balancing valve is provided between the downstream side of the one-way valve and the gas-liquid separator.
在另一方面,本发明还提供一种磁悬浮蒸发冷直膨机组,所述磁悬浮蒸发冷直膨机组包括控制器,所述控制器配置成能够执行上述所述的控制方法。In another aspect, the present invention also provides a magnetic levitation evaporative cooling direct expansion unit, the magnetic levitation evaporative cooling direct expansion unit includes a controller configured to be able to execute the control method described above.
在本发明的优选技术方案中,直膨机组通过采用磁悬浮压缩机,即无油压缩机,可以保证机组的换热效果,且便于维护、噪音低,通过获取蒸发式冷凝器的水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,然后根据蒸发式冷凝器的水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停,可以实现冷凝风机的启停控制,避免只要蒸发式冷凝器运行冷凝风机就一直处于开启状态,实现冷凝风机的动态调节,实现节能控制,有利于降低直膨机组的能耗。In the preferred technical solution of the present invention, the direct expansion unit adopts a magnetic suspension compressor, that is, an oil-free compressor, which can ensure the heat exchange effect of the unit, and is easy to maintain and low in noise. By obtaining the water temperature in the water tank of the evaporative condenser And/or the pressure ratio of the magnetic levitation evaporative cooling direct expansion unit, and then according to the water temperature in the water tank of the evaporative condenser and/or the pressure ratio of the magnetic levitation evaporative cooling direct expansion unit, the start and stop of the condensing fan can be controlled to realize the start and stop of the condensing fan Stop control, avoiding that the condensing fan is always on as long as the evaporative condenser is running, realizes the dynamic adjustment of the condensing fan, and realizes energy-saving control, which is conducive to reducing the energy consumption of the direct expansion unit.
附图说明Description of drawings
图1是本发明的磁悬浮蒸发冷直膨机组的结构示意图;Fig. 1 is the structural representation of magnetic levitation evaporative cooling direct expansion unit of the present invention;
图2是本发明的磁悬浮蒸发冷直膨机组确定开闭冷凝风机的水箱内的水温的流程图;Fig. 2 is the flow chart of determining the water temperature in the water tank of the opening and closing condensing fan by the magnetic levitation evaporative cooling direct expansion unit of the present invention;
图3是本发明的磁悬浮蒸发冷直膨机组确定开闭冷凝风机的机组的压比的流程图。Fig. 3 is a flow chart of determining the pressure ratio of the unit for opening and closing the condensing fan for the magnetic levitation evaporative cooling direct expansion unit of the present invention.
具体实施方式Detailed ways
下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本发明的技术原理,并非旨在限制本发明的保护范围。Preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention, and are not intended to limit the protection scope of the present invention.
需要说明的是,在本发明的描述中,术语“中”、“上”、“下”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that, in the description of the present invention, terms such as "middle", "upper", "lower", "inner", "outer" and other indicated directions or positional relationships are based on the directions or positional relationships shown in the drawings. The positional relationship, which is just for convenience of description, does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
基于背景技术指出的现有直膨机组多采用有油系统,存在换热效果不佳、不便于维护、噪音高、能耗高以及不利于节能的问题,本发明提供了一种磁悬浮蒸发冷直膨机组及其控制方法,旨在保证机组的换热效果,且便于维护、噪音低,并实现冷凝风机的动态调节,实现节能控制,有利于降低直膨机组的能耗。Based on the background technology pointed out that the existing direct expansion unit mostly adopts the oil system, which has the problems of poor heat exchange effect, inconvenient maintenance, high noise, high energy consumption and unfavorable energy saving. The invention provides a magnetic levitation evaporative cooling direct The expansion unit and its control method are designed to ensure the heat exchange effect of the unit, facilitate maintenance, have low noise, realize dynamic adjustment of the condensing fan, realize energy-saving control, and help reduce energy consumption of the direct expansion unit.
如图1所示,本发明的磁悬浮蒸发冷直膨机组包括磁悬浮压缩机1、蒸发式冷凝器、储液器2、气液分离器3和多个室内冷风机(图中所示为具有5个室内冷风机的情形,当然,实际应用中不限于5个,具体可以根据房间的数量以及每个房间的空间尺寸确定),磁悬浮压缩机1、蒸发式冷凝器、储液器2、多个室内冷风机和气液分离器3依次连接并共同构成闭环的制冷系统,蒸发式冷凝器包括水箱4、冷凝盘管、冷凝风机5、喷淋泵6、多个喷淋嘴7、水箱温度传感器8和环境温度传感器9,喷淋泵6通过管路与水箱4的下部连通,喷淋泵6还通过管路与水箱4内部靠近上侧的多个喷淋嘴7连通,多个喷淋嘴7位于冷凝盘管的上方,冷凝盘管的入口通过管路与磁悬浮压缩机1的排气口连通,冷凝盘管的出口通过管路与储液器2的入口连通,冷凝风机5设置在水箱4的空气口处,水箱温度传感器8设置在水箱4内靠近下侧的位置,具体可以设置在水箱4底部的集水盘内且位于冷凝盘管的下方,环境温度传感器9可以设置在水箱4上。冷凝盘管与磁悬浮压缩机1的排气口之间设置有单向阀10,该单向阀10允许冷媒只能够从磁悬浮压缩机1的排气口流向冷凝盘管,单向阀10的下游侧、冷凝盘管入口的上游侧设置有蒸发冷入口压力传感器11,负载平衡阀12连接于单向阀10的下游侧与气液分离器3之间。磁悬浮压缩机1的排气口设置有排气压力传感器13,磁悬浮压缩机1的进气口设置有吸气压力传感器14。排气压力传感器13和单向阀10之间设置有与气液分离器3连通的管路,该管路上设置有并联的旁通电磁阀15和旁通膨胀阀16。储液器2引出来的液体冷媒进入两条冷却回路,一条是磁悬浮压缩机1的液喷冷却回路(其上设置有电动球阀17),另一条是经过冷却膨胀阀18到气液分离器3的以防气分吸气过热度过高的冷却回路。每个室内冷风机均包括室内风机19、室内换热器20、电磁阀21和热力膨胀阀22(或电子膨胀阀),以热力膨胀阀22为例,沿冷媒的流动方向,电磁阀21、热力膨胀阀22和室内换热器20依次设置,室内风机19的出风端朝向室内换热器20设置。As shown in Figure 1, the maglev evaporative cold direct expansion unit of the present invention comprises a maglev compressor 1, an evaporative condenser, a liquid reservoir 2, a gas-liquid separator 3 and a plurality of indoor air coolers (shown in the figure as having 5 The situation of four indoor air coolers, of course, is not limited to 5 in practical application, specifically can be determined according to the quantity of the room and the space size of each room), magnetic levitation compressor 1, evaporative condenser, liquid receiver 2, multiple The indoor cooling fan and the gas-liquid separator 3 are connected in sequence to form a closed-loop refrigeration system. The evaporative condenser includes a water tank 4, a condensation coil, a condensation fan 5, a spray pump 6, a plurality of spray nozzles 7, and a water tank temperature sensor 8 And the ambient temperature sensor 9, the spray pump 6 communicates with the bottom of the water tank 4 through the pipeline, and the spray pump 6 also communicates with the multiple spray nozzles 7 near the upper side inside the water tank 4 through the pipeline, and the multiple spray nozzles 7 Located above the condensing coil, the inlet of the condensing coil communicates with the exhaust port of the magnetic levitation compressor 1 through a pipeline, the outlet of the condensing coil communicates with the inlet of the liquid receiver 2 through a pipeline, and the condensing fan 5 is installed in the water tank 4 At the air port of the water tank, the water tank temperature sensor 8 is set in the water tank 4 near the lower side, specifically, it can be set in the water collecting pan at the bottom of the water tank 4 and below the condensation coil, and the ambient temperature sensor 9 can be set on the water tank 4 . A one-way valve 10 is arranged between the condensing coil and the exhaust port of the maglev compressor 1. The one-way valve 10 allows the refrigerant to only flow from the exhaust port of the maglev compressor 1 to the condensing coil. The downstream of the one-way valve 10 An evaporative cooling inlet pressure sensor 11 is provided on the upstream side of the inlet of the condensing coil, and a load balancing valve 12 is connected between the downstream side of the one-way valve 10 and the gas-liquid separator 3 . The discharge port of the magnetic levitation compressor 1 is provided with a discharge pressure sensor 13 , and the air intake port of the magnetic levitation compressor 1 is provided with a suction pressure sensor 14 . A pipeline communicating with the gas-liquid separator 3 is provided between the discharge pressure sensor 13 and the one-way valve 10 , and a bypass solenoid valve 15 and a bypass expansion valve 16 are provided in parallel on the pipeline. The liquid refrigerant drawn from the accumulator 2 enters two cooling circuits, one is the liquid spray cooling circuit of the magnetic levitation compressor 1 (on which an electric ball valve 17 is arranged), and the other is through the cooling expansion valve 18 to the gas-liquid separator 3 A cooling circuit to prevent excessive suction superheating of the gas fraction. Each indoor air cooler includes an indoor fan 19, an indoor heat exchanger 20, a solenoid valve 21 and a thermal expansion valve 22 (or electronic expansion valve). Taking the thermal expansion valve 22 as an example, along the flow direction of the refrigerant, the solenoid valve 21, The thermal expansion valve 22 and the indoor heat exchanger 20 are arranged sequentially, and the air outlet end of the indoor fan 19 is arranged facing the indoor heat exchanger 20 .
在本发明中,磁悬浮压缩机1将压缩后的高温高压气体冷媒通过单向阀10排入蒸发式冷凝器,蒸发式冷凝器出来的液体冷媒进入储液器2,后可加经济器或不加经济器,流经电动球阀17进入室内,通过分歧管分流后经热力膨胀阀22降压进入不同房间的室内冷风机给室内降温,蒸发后气体冷媒汇总进入气液分离器3,气液分离器3里面的过热低温低压气体冷媒进入磁悬浮压缩机1,旁通膨胀阀16及旁通电磁阀15用于降低系统中的压力比,进而协助启停磁悬浮压缩机1,负载平衡阀12主要用于磁悬浮压缩机1的能量调节及喘振控制。磁悬浮压缩机1以触摸屏设定压力为目标值,通过控制吸气口的吸气压力从而控制室内冷风机的蒸发压力,根据吸气压力进行能量调节(即控制检测的吸气压力运行在目标值附近),达到室内降温至所需温度的目的。当气体冷媒流入到蒸发式冷凝器中时,具体为气体冷媒通过冷凝盘管的入口流入冷凝盘管,位于冷凝盘管内的气体冷媒与冷凝盘管外面的水和空气进行换热,从而使气体冷媒变为液体冷媒。In the present invention, the magnetic levitation compressor 1 discharges the compressed high-temperature and high-pressure gas refrigerant into the evaporative condenser through the check valve 10, and the liquid refrigerant from the evaporative condenser enters the liquid receiver 2, and then an economizer or no Add an economizer, flow through the electric ball valve 17 into the room, divert through the branch pipe, and then go through the thermal expansion valve 22 to reduce the pressure and enter the indoor air cooler in different rooms to cool down the room. After evaporation, the gas refrigerant aggregates and enters the gas-liquid separator 3 for gas-liquid separation. The superheated low-temperature low-pressure gas refrigerant in the device 3 enters the magnetic levitation compressor 1, the bypass expansion valve 16 and the bypass solenoid valve 15 are used to reduce the pressure ratio in the system, and then assist the start and stop of the magnetic levitation compressor 1, and the load balancing valve 12 is mainly used Energy regulation and surge control of the magnetic levitation compressor 1. The magnetic levitation compressor 1 takes the set pressure on the touch screen as the target value, controls the evaporation pressure of the indoor air cooler by controlling the suction pressure of the suction port, and performs energy regulation according to the suction pressure (that is, controls the detected suction pressure to run at the target value Nearby), to achieve the purpose of cooling the room to the desired temperature. When the gas refrigerant flows into the evaporative condenser, specifically, the gas refrigerant flows into the condensing coil through the inlet of the condensing coil, and the gas refrigerant in the condensing coil exchanges heat with the water and air outside the condensing coil, so that the gas The refrigerant becomes liquid refrigerant.
本发明的控制方法包括:获取水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比;根据水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停。在实际应用中,可以单独通过水箱内的水温来控制冷凝风机的启停,还可以单独通过机组的压比(即压缩机的排气压力与吸气压力之比)来控制冷凝风机的启停,又可以根据水箱内的水温和机组的压比来共同控制冷凝风机的启停。The control method of the present invention includes: obtaining the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling direct expansion unit; and controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling direct expansion unit. In practical applications, the start and stop of the condensing fan can be controlled solely by the water temperature in the water tank, and the start and stop of the condensing fan can also be controlled by the pressure ratio of the unit (that is, the ratio of the discharge pressure of the compressor to the suction pressure) , and can jointly control the start and stop of the condensing fan according to the water temperature in the water tank and the pressure ratio of the unit.
当采用水箱内的水温来控制冷凝风机的启停时,可以先确定开启冷凝风机时的水箱温度(记为第一温度阈值)以及关闭冷凝风机时的水箱温度(记为第二温度阈值),如图2所示,具体的优选方式可以为:先通过环境温度传感器获取当前环境温度t,通过公式t1=t-△t1近似计算当前的湿球温度,其中,t1也是蒸发冷水箱的最低温度,△t1可根据不同地区或不同季节相对湿度进行查表确认,然后确定开启冷凝风机的水箱温度(即第一温度阈值)t3=t1+△t3,关闭冷凝风机的水箱温度(即第二温度阈值)t2=t1+△t2,其中,△t3>△t2>0,通过将关闭冷凝风机的水箱温度t2设定为大于蒸发冷水箱的最低温度t1,可以保证冷凝风机可以关闭,避免冷凝风机只开不关而无法实现节能控制。在其他例子中,第一温度阈值和第二温度阈值还可以根据经验表确定。When the water temperature in the water tank is used to control the start and stop of the condensing fan, the temperature of the water tank when the condensing fan is turned on (recorded as the first temperature threshold) and the temperature of the water tank when the condensing fan is turned off (referred to as the second temperature threshold), As shown in Figure 2, the specific preferred method can be: first obtain the current ambient temperature t through the ambient temperature sensor, and approximate the current wet bulb temperature by the formula t1=t-Δt1, where t1 is also the lowest temperature of the evaporative cold water tank , Δt1 can be checked according to the relative humidity in different regions or different seasons, and then determine the temperature of the water tank for turning on the condensing fan (ie, the first temperature threshold) t3=t1+Δt3, and the temperature of the water tank for turning off the condensing fan (ie, the second temperature threshold )t2=t1+△t2, among them, △t3>△t2>0, by setting the temperature t2 of the water tank for turning off the condensing fan to be greater than the minimum temperature t1 of the evaporative cold water tank, it can be ensured that the condensing fan can be turned off, avoiding that the condensing fan can only be turned on Energy saving control cannot be realized if it is not turned off. In other examples, the first temperature threshold and the second temperature threshold may also be determined according to an empirical table.
当采用机组的压比来控制冷凝风机的启停时,可以先确定开启冷凝风机时的压比值(记为第一设定比值)以及关闭冷凝风机时的压比值(记为第二设定比值),如图3所示,具体的优选方式可以为:先通过环境温度传感器获取当前环境温度t,通过公式t1=t-△t1近似计算当前的湿球温度,△t1可根据不同地区或不同季节相对湿度进行查表确认,然后根据公式t4=t1+△t4计算蒸发冷冷凝饱和温度,其中,△t4为蒸发冷趋近温度,与蒸发冷性能有关,通过压焓图将冷凝饱和温度t4转化为冷凝压力P1,然后根据冷凝压力P1和设定的目标压力(即蒸发压力P2)来确定最低的系统压比r=P1/P2,P1和P2均为绝对压力,最后确定开启冷凝风机的压比值(即第一设定比值)r2=r+△r2,关闭冷凝风机的压比值(即第二设定比值)r1=r+△r1,其中,△r2>△r1>0。在其他例子中,第一设定比值和第二设定比值还可以根据经验表确定。When using the pressure ratio of the unit to control the start and stop of the condensing fan, you can first determine the pressure ratio when the condensing fan is turned on (recorded as the first set ratio) and the pressure ratio when the condensing fan is turned off (recorded as the second set ratio ), as shown in Figure 3, the specific preferred method can be: first obtain the current ambient temperature t through the ambient temperature sensor, and then calculate the current wet bulb temperature approximately by the formula t1=t-Δt1, Δt1 can be determined according to different regions or different Check the table to confirm the seasonal relative humidity, and then calculate the evaporative cooling condensation saturation temperature according to the formula t4=t1+△t4, where △t4 is the evaporative cooling approach temperature, which is related to the evaporative cooling performance, and convert the condensation saturation temperature t4 through the pressure-enthalpy diagram is the condensing pressure P1, then determine the lowest system pressure ratio r=P1/P2 according to the condensing pressure P1 and the set target pressure (that is, the evaporation pressure P2), P1 and P2 are absolute pressures, and finally determine the pressure to turn on the condensing fan The ratio (that is, the first set ratio) r2=r+Δr2, the pressure ratio (that is, the second set ratio) of turning off the condensing fan r1=r+Δr1, where Δr2>Δr1>0. In other examples, the first set ratio and the second set ratio can also be determined according to empirical tables.
当采用水箱内的水温和机组的压比来共同控制冷凝风机的启停时,也可以根据上述方式来确定开启冷凝风机时的水箱温度和关闭冷凝风机时的水箱温度以及开启冷凝风机时的压比值和关闭冷凝风机时的压比值,在此就不再一一赘述。When using the water temperature in the water tank and the pressure ratio of the unit to jointly control the start and stop of the condensing fan, the water tank temperature when the condensing fan is turned on, the water tank temperature when the condensing fan is turned off, and the pressure when the condensing fan is turned on can also be determined according to the above method. The ratio and the pressure ratio when the condensing fan is turned off will not be repeated here.
下面结合三个优选实施例来阐述本发明的技术方案。The technical solution of the present invention will be described below in combination with three preferred embodiments.
实施例一Embodiment one
前述中“根据水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停”的步骤包括:在冷凝风机关闭的情形下,如果水箱内的水温升高到第一温度阈值,则开启冷凝风机;在冷凝风机开启的情形下,如果水箱内的水温降低到第二温度阈值,则关闭冷凝风机,第一温度阈值大于第二温度阈值。即,当冷凝风机关闭且水箱内的水温升高到第一温度阈值时,将冷凝风机开启,如果水箱内的水温没有下降到第二温度阈值,则一直保持冷凝风机处于开启状态,当水箱内的水温下降到第二温度阈值时,才将冷凝风机再次关闭;当冷凝风机开启且水箱内的水温下降到第二温度阈值时,将冷凝风机关闭,如果水箱内的水温没有升高到第一温度阈值,则一直保持冷凝风机处于关闭状态,当水箱内的水温升高到第一温度阈值时,才将冷凝风机再次开启。通过这样的控制方式,能够通过水箱内的水温实现冷凝风机的动态调节,有利于其节能控制。The aforementioned step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: when the condensing fan is turned off, if the water temperature in the water tank rises to the first When the temperature threshold is reached, the condensing fan is turned on; when the condensing fan is turned on, if the water temperature in the water tank drops to the second temperature threshold, the condensing fan is turned off, and the first temperature threshold is greater than the second temperature threshold. That is, when the condensing fan is turned off and the water temperature in the water tank rises to the first temperature threshold, the condensing fan is turned on, and if the water temperature in the water tank does not drop to the second temperature threshold, the condensing fan is kept on. When the water temperature in the water tank drops to the second temperature threshold, the condensing fan will be turned off again; when the condensing fan is turned on and the water temperature in the water tank drops to the second temperature threshold, the condensing fan will be turned off. A temperature threshold, then keep the condensing fan in the off state all the time, when the water temperature in the water tank rises to the first temperature threshold, the condensing fan is turned on again. Through such a control method, the dynamic adjustment of the condensing fan can be realized through the water temperature in the water tank, which is beneficial to its energy-saving control.
实施例二Embodiment two
前述中“根据水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停”的步骤包括:在冷凝风机关闭的情形下,如果磁悬浮蒸发冷直膨机组的压比升高到第一设定比值,则开启冷凝风机;在冷凝风机开启的情形下,如果磁悬浮蒸发冷直膨机组的压比降低到第二设定比值,则关闭冷凝风机,第一设定比值大于第二设定比值。即,当冷凝风机关闭且机组的压比升高到第一设定比值时,将冷凝风机开启,如果机组的压比没有下降到第二设定比值,则一直保持冷凝风机处于开启状态,当机组的压比下降到第二设定比值时,才将冷凝风机再次关闭;当冷凝风机开启且机组的压比下降到第二设定比值时,将冷凝风机关闭,如果机组的压比没有升高到第一设定比值,则一直保持冷凝风机处于关闭状态,当机组的压比升高到第一设定比值时,才将冷凝风机再次开启。通过这样的控制方式,能够通过机组的压比实现冷凝风机的动态调节,有利于其节能控制。The aforementioned step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling direct expansion unit" includes: when the condensing fan is closed, if the pressure ratio of the maglev evaporative cooling direct expansion unit When the condensing fan is turned on, if the pressure ratio of the maglev evaporative cooling and direct expansion unit drops to the second setting ratio, the condensing fan is turned off, and the first setting ratio greater than the second set ratio. That is, when the condensing fan is turned off and the pressure ratio of the unit rises to the first set ratio, the condensing fan is turned on, and if the pressure ratio of the unit does not drop to the second set ratio, the condensing fan is kept on. When the pressure ratio of the unit drops to the second set ratio, the condensing fan is turned off again; when the condensing fan is turned on and the pressure ratio of the unit drops to the second set ratio, the condensing fan is turned off. As high as the first set ratio, the condensing fan will always be kept in the off state, and the condensing fan will be turned on again when the pressure ratio of the unit rises to the first set ratio. Through such a control method, the dynamic adjustment of the condensing fan can be realized through the pressure ratio of the unit, which is beneficial to its energy-saving control.
实施例三Embodiment three
前述中“根据水箱内的水温和/或磁悬浮蒸发冷直膨机组的压比,控制冷凝风机的启停”的步骤包括:在冷凝风机关闭的情形下,如果水箱内的水温升高到第一温度阈值或者磁悬浮蒸发冷直膨机组的压比升高到第一设定比值,则开启冷凝风机;在冷凝风机开启的情形下,如果水箱内的水温降低到第二温度阈值并且磁悬浮蒸发冷直膨机组的压比降低到第二设定比值,则关闭冷凝风机。即,当水箱内的水温和机组的压比同时满足关闭冷凝风机的条件时,关闭冷凝风机,当水箱内的水温和机组的压比同时满足开启冷凝风机的条件,或者当水箱内的水温和机组的压比一个满足开启冷凝风机的条件而另一个满足关闭冷凝风机的条件,本发明的磁悬浮蒸发冷直膨机组都执行开启冷凝风机的操作,在节能和换热之间保证机组的换热效果。此外,通过同时参照水箱内的水温条件和机组的压比条件能够使得机组的可靠性进一步得到提升。The aforementioned step of "controlling the start and stop of the condensing fan according to the water temperature in the water tank and/or the pressure ratio of the maglev evaporative cooling and direct expansion unit" includes: when the condensing fan is turned off, if the water temperature in the water tank rises to the first A temperature threshold or the pressure ratio of the maglev evaporative cooling direct expansion unit rises to the first set ratio, then the condensing fan is turned on; when the condensing fan is turned on, if the water temperature in the water tank drops to the second temperature threshold and the maglev evaporative cooling When the pressure ratio of the direct expansion unit drops to the second set ratio, the condensing fan is turned off. That is, when the water temperature in the water tank and the pressure ratio of the unit meet the conditions for turning off the condensing fan at the same time, the condensing fan is turned off; when the water temperature in the water tank and the pressure ratio of the unit meet the conditions for turning on the condensing fan, or One of the pressure ratios of the unit satisfies the condition of turning on the condensing fan and the other satisfies the condition of turning off the condensing fan. The maglev evaporative cooling and direct expansion unit of the present invention all perform the operation of turning on the condensing fan, ensuring the heat exchange of the unit between energy saving and heat exchange Effect. In addition, by simultaneously referring to the water temperature condition in the water tank and the pressure ratio condition of the unit, the reliability of the unit can be further improved.
至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings, but those skilled in the art will easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art can make equivalent changes or substitutions to relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present invention.
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