WO2020098358A1 - Water drip pan and air conditioner outdoor unit having same - Google Patents

Water drip pan and air conditioner outdoor unit having same Download PDF

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Publication number
WO2020098358A1
WO2020098358A1 PCT/CN2019/105333 CN2019105333W WO2020098358A1 WO 2020098358 A1 WO2020098358 A1 WO 2020098358A1 CN 2019105333 W CN2019105333 W CN 2019105333W WO 2020098358 A1 WO2020098358 A1 WO 2020098358A1
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WO
WIPO (PCT)
Prior art keywords
heat exchanger
water receiving
receiving tray
fins
drain hole
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PCT/CN2019/105333
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French (fr)
Chinese (zh)
Inventor
魏长见
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青岛海尔空调电子有限公司
海尔智家股份有限公司
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Publication of WO2020098358A1 publication Critical patent/WO2020098358A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/36Drip trays for outdoor units

Definitions

  • the invention relates to the technical field of refrigeration, in particular to a water receiving tray and an air conditioner outdoor unit having the same.
  • the outdoor unit of the air conditioner in the prior art includes a water receiving tray.
  • the bottom surface of the water receiving tray is provided with a drain hole.
  • the drain holes are distributed in the middle of the bottom surface of the water tray. There is no drainage hole under the fin of the air conditioner. Under the condition of low temperature heating and defrosting of the outdoor unit of the air conditioner, the ambient temperature is low, and the water flowing through the heat exchanger to the water receiving tray is easy to be frozen, causing The drain pan is not well drained.
  • Embodiments of the present invention provide a water receiving tray and an air conditioner outdoor unit having the same to solve the problem of poor drainage of the water receiving tray in the prior art.
  • a brief summary is given below. This summary section is not a general comment, nor is it to determine key / important elements or to describe the scope of protection of these embodiments. Its sole purpose is to present some concepts in a simple form as a preface to the detailed description that follows.
  • a water receiving tray the water receiving tray is disposed below the fin of the heat exchanger, and the bottom surface of the water receiving tray corresponding to the fin of the heat exchanger is provided with drainage
  • the arrangement shape of the holes and the drain holes is consistent with the cross-sectional shape of the fins of the heat exchanger.
  • the cross-section of the drain hole is circular or rectangular or oval.
  • the diameter of the drain hole is greater than or equal to 20 mm and less than or equal to 40 mm;
  • the length and width of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm;
  • the long axis and short axis of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm.
  • the diameter of the drain hole is 30 mm;
  • the length of the drain hole is 30 mm and the width is 25 mm;
  • the long axis of the drain hole is 35 mm and the short axis is 28 mm.
  • the total area of the plurality of drain holes is 30% to 40% of the cross-sectional area of the heat exchanger.
  • the total area of the plurality of drain holes is 35% of the cross-sectional area of the heat exchanger.
  • the intervals between the multiple drain holes are the same or different.
  • the center of the drain hole is located on the center plane in the width direction of the heat exchanger.
  • an outdoor unit of an air conditioner having the above water receiving tray.
  • the distance between the water flowing through the heat exchanger fins and the water receiving tray and the drain holes can be further increased.
  • the water can be discharged from the drainage holes as soon as possible, and by aligning the arrangement shape of the drainage holes with the cross-sectional shape of the fins of the heat exchanger, the drainage holes under the fins of the heat exchangers of different shapes can be made,
  • the water flowing through the fins of the heat exchanger to the water receiving tray can be discharged from the nearby drain holes, to avoid poor drainage of the water receiving tray due to frozen water when the ambient temperature is low.
  • Fig. 1 is a schematic diagram showing a wind direction between a water receiving tray and a heat exchanger according to an exemplary embodiment
  • Fig. 2 is a partial enlarged view showing a water receiving tray and a heat exchanger according to an exemplary embodiment
  • Fig. 3 is a distribution diagram of a supporting boss according to an exemplary embodiment
  • Fig. 4 is a structural diagram of a cross section of a fin according to an exemplary embodiment
  • Fig. 5 is a structural diagram showing a cross section of a fin according to another exemplary embodiment
  • Fig. 6 is a structural diagram of a cross section of a fin according to yet another exemplary embodiment
  • Fig. 7 is a distribution diagram of a drainage hole according to an exemplary embodiment
  • Fig. 8 is a schematic diagram of an explosion structure of a water receiving tray according to an exemplary embodiment
  • Fig. 9 is a partially enlarged view of an explosive structure of a water receiving tray according to an exemplary embodiment
  • Fig. 10 is a schematic diagram of an assembly structure of a water receiving tray according to an exemplary embodiment
  • Heat exchanger 11, fins; 2, water receiving tray; 21, support boss; 22, drain hole; 23, first face; 24, second face; 25, third face; 3. electric heating Pipe; 4, fixed clip; 41, limit part; 42, fixed hole; 5, fan.
  • connection should be understood in a broad sense, for example, it may be mechanical or electrical, or two.
  • the internal communication of each element may be directly connected or indirectly connected through an intermediate medium.
  • FIG. 1 is a schematic diagram illustrating a wind direction between a water receiving tray and a heat exchanger according to an exemplary embodiment
  • FIG. 2 is based on An exemplary embodiment shows a partial enlarged view between a water receiving tray and a heat exchanger. It can be seen in conjunction with FIGS. 1 and 2 that the water receiving tray includes side edges and a bottom surface, and the angle ⁇ between the side edges and the bottom surface Greater than 90 °, and the transition between the side and the bottom through an arc.
  • the angle ⁇ between the side and the bottom of the water receiving tray 2 is greater than 90 °, where the wind passes through the angle ⁇ , the wind resistance is reduced due to the arc transition between the side and the bottom, and Increased wind speed, increased wind speed and reduced wind resistance will increase the speed of guiding water to the drain hole, increase the drain speed of the water receiving tray 2, and thus improve the drainage efficiency of the outdoor unit of the air conditioner.
  • the increase in wind speed is because the area of the tuyere on the left side of the fin 11 is larger than the area of the tuyere on the right side of the fin 11. In the case of an equal amount of wind, the wind speed increases after passing through the fin 11.
  • the height a of the side is 0.5 times the width W of the fin 11 of the heat exchanger 1, and the deviation of the height a of the side is ⁇ 0.5 mm.
  • the size of the side of the corresponding water receiving tray 2 is determined according to the width of the fin 11 of the heat exchanger 1, The water receiving tray 2 can be better matched with the fins 11 of the heat exchanger 1.
  • the height a of the side increases as the angle ⁇ increases.
  • the height a of the side increases by 2 mm.
  • the included angle is 95 ° ⁇ ⁇ ⁇ 120 °
  • the incremental tolerance is 5 °
  • the height a of the side is increased by 2 mm.
  • the value of the included angle ⁇ may be 100 °, 105 °, 110 °, 115 °.
  • the height a of the side is 8 mm or more and 18 mm or less.
  • the heights a of the sides are distributed in an equidistant sequence, with a tolerance of 2 mm.
  • the value of the height a of the side may be 10, 12, 14, 16 mm.
  • the width W of the fin 11 is determined according to the standard specifications in the air-conditioning outdoor unit industry, and is determined according to the parameters of the air-conditioning outdoor unit.
  • the number of sides is 4, which are distributed around the periphery of the water receiving tray 2.
  • the matching gap between the sides and the fins 11 is less than or equal to 2 mm, and is greater than or equal to 0.5 mm. If it is small, the water formed between the fins 11 and the side edges cannot be discharged into the drain hole of the water receiving tray 2 in time, which will eventually lead to poor drainage, and it is easier to freeze during low temperature heating, which affects the air conditioner outdoor unit. Thermal performance.
  • the bottom hairpin tube of the fin 11 of 1 affects the heat exchange efficiency of the heat exchanger 1 and has a negative effect on the cooling and heating effects of the outdoor unit of the air conditioner.
  • Fig. 3 is a distribution diagram of a support boss according to an exemplary embodiment. As shown in Fig. 3, a support boss 21 is provided on the periphery of the water receiving tray 2, and the number of support bosses 21 is different from that of the heat exchanger 1. The length of the fin 11 is positively correlated.
  • the corresponding number of support bosses 21 can be matched according to the length of the fins 11 of the heat exchanger 1 to avoid The contact between the fins 11 and the support boss 21 is less and the heat exchanger 1 is damaged.
  • the support boss 21 provided on the periphery of the water receiving tray 2 is used to support the heat exchanger 1 to support and fix the heat exchanger 1.
  • the connection way of the heat exchanger 1 and the support boss 21 is not limited.
  • a part of the pipeline of the fin 11 passes through the support boss 21.
  • the heat exchanger 1 is bent to form a plurality of straight-line fins 11, and the length L of each straight-line fin 11 is the same as the required support boss of the straight-line fin 11
  • the relationship of quantity n is as follows:
  • the unit of L is millimeter, and the unit of n is one.
  • the number of support bosses when the length is 2000 mm, the number of support bosses is 6-7; for every increase of 600 mm or less in length, the number of support bosses is increased by 1.
  • the number of the support bosses 21 is 1-2;
  • the number of the support bosses 21 is equal to or greater than 6.
  • the number of support bosses when the length is in the interval [2000, + ⁇ ], when the length is 2000, the number of support bosses is 6-7; for each increase of the length of 600 mm or less, the number of support bosses increases 1.
  • the unit of the above length is millimeter.
  • the number of support bosses 21 is selected according to the length of the fins 11 of each straight section of the heat exchanger 1, so that the number of support bosses 21 can be adapted to the number of fins 11 of each straight section of the heat exchanger 1 length.
  • the plurality of support bosses 21 are evenly distributed along the direction of the fins 11 of each straight segment.
  • the fins 11 of each straight section of the heat exchanger 1 can be uniformly supported.
  • the distribution shape of the support boss 21 is the same as the cross-sectional shape of the fin 11 of the heat exchanger 1.
  • FIG. 4 is a cross-sectional structure diagram of a fin according to an exemplary embodiment. As shown in FIG. 4, the heat exchanger 1 is bent into an L-shaped fin 11 having two straight segments, two The lengths of the fins 11 of each straight line segment are represented by L1 and L2, respectively, and the distribution shape of the corresponding support boss 21 is also L-shaped.
  • Fig. 5 is a structural view of a cross section of a fin according to another exemplary embodiment. As shown in Fig. 5, the heat exchanger 1 is bent into an arched fin 11 having three straight segments, The lengths of the fins 11 of the three straight segments are denoted by L1, L2, and L3, respectively, and the distribution shape of the corresponding support boss 21 is also arched.
  • Fig. 6 is a structural diagram of a cross-section of a fin according to yet another exemplary embodiment. As shown in Fig. 6, the heat exchanger 1 is bent into an unclosed mouth-shaped fin with four straight segments The lengths of the fins 11 and the fins 11 of the four straight line segments are denoted by L1, L2, L3, and L4, respectively, and the distribution shape of the corresponding support boss 21 is also an unclosed chevron shape.
  • the value range of L1, L2, L3, L4 and the number of selected support bosses 21 are determined according to the aforementioned scheme, that is, when L1, L2, L3 or L4 is located in the interval (0-200), the support convex The number of stations 21 is 1-2;
  • the number of support bosses is 6-7; for each increase of length of 600 mm or less, the number of support bosses increases by 1.
  • the length Y of the support boss 21 is 80-100 mm
  • the width M is 8-15 mm greater than the width W of the fin 11 of the heat exchanger 1
  • the height is the side of the water receiving tray 2 Half of the height a.
  • the length Y of the support boss 21 is 90 mm
  • the width M is 10 mm greater than the width W of the fin 11 of the heat exchanger 1
  • the height is the height a of the side of the water receiving tray 2 Half.
  • the length of the support boss 21 is 1.57-4.17 times its width.
  • the size of the support boss 21, the support boss 21 and the fin 11 of the heat exchanger 1 can be better matched.
  • the material of the support boss 21 is plastic or sheet metal material.
  • the plastic material is not easily deformed, and the support boss 21 made of plastic material also has the characteristics of corrosion resistance and long service life.
  • the support boss 21 made of sheet metal material has the characteristics of not easy to deform, high reliability, strong corrosion resistance and stability, and long service life.
  • FIG. 7 is a distribution diagram of a drain hole according to an exemplary embodiment. As shown in FIG. 7, the bottom surface of the water receiving tray 2 is opposite to the fins 11 of the heat exchanger 1 Drain holes 22 are partially provided, and the number of drain holes 22 is plural.
  • the diameter of the drain hole 22 is greater than or equal to 20 mm and less than or equal to 40 mm.
  • the total area of the plurality of drain holes 22 is 30% to 40% of the area of the bottom surface of the fin 11 of the heat exchanger 1.
  • the number of drain holes can be determined according to the total area of the drain holes 22 being 30% to 40% of the area of the bottom surface of the fin 11 of the heat exchanger 1.
  • the water receiving tray 2 will not be able to drain the water in time. If the icing is too thick, it will ultimately affect the heating efficiency of the product; if the total area of the multiple drain holes 22 is greater than 40% of the bottom surface area of the fins 11 of the heat exchanger 1, it will affect the heat exchange efficiency of the heat exchanger 1 and cause air conditioning The energy efficiency ratio of the outdoor unit is reduced.
  • 30% and 40% are the data obtained after working conditions such as drainage test, defrosting test, and low temperature heating.
  • the water receiving tray 2 is made of an aluminum-zinc plated steel plate, wherein the surface of the aluminum-zinc plated steel plate has an oxide layer.
  • the arrangement shape of the drain holes 22 is consistent with the cross-sectional shape of the fins 11 of the heat exchanger 1.
  • the specific shape of the cross section of the drain hole 22 is not limited, and the cross section of the drain hole 22 is circular or rectangular or elliptical.
  • the diameter of the drain hole is greater than or equal to 20 mm and less than or equal to 40 mm;
  • the length and width of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm;
  • the long axis and short axis of the drain hole are both greater than or equal to 20 mm and less than or equal to 40 mm.
  • the diameter of the drain hole 22 is 30 mm;
  • the length of the drain hole 22 is 30 mm and the width is 25 mm;
  • the long axis of the drain hole is 35 mm and the short axis is 28 mm.
  • the total area of the plurality of drain holes 22 is 35% of the cross-sectional area of the heat exchanger 1.
  • the intervals between the plurality of drain holes 22 are the same or different.
  • the center of the drain hole 22 is located on the center plane in the width direction of the fin 11 of the heat exchanger 1.
  • the bottom surface of the water receiving tray 2 includes a first surface 23 and a second surface 24, and the height of the second surface 24 Below the height of the first face 23.
  • the first surface 23 is a reference surface
  • the second surface 24 is used for drainage.
  • the drain hole 22 is provided on the second face 24, and the water flows out of the drain hole 22 on the second face 24.
  • the height of the second face 24 is 5-15 mm lower than the height of the first face 23.
  • the height of the second face 24 is 10 mm lower than the height of the first face 23.
  • the electric heating tube 3 is further included, and the electric heating tube 3 is fixedly disposed on the bottom of the second surface 24.
  • the water receiving tray 2 further includes a fixing clip 4 for fixing the electric heating tube 3 on the second surface 24 of the water receiving tray 2;
  • screws may be used to fix the fixing clip 4 to the second surface 24 of the water receiving tray 2.
  • the second face 24 is the lowest face in the bottom of the water receiving tray 2 and the distance from the bottom of the fin 11 is 15-20 mm.
  • the value When the value is 15-20 mm, it can meet the efficient drainage of the outdoor unit of the air conditioner. If the distance is too small, it will cause the bottom of the fin 11 to be easily stored due to the small height difference under low-temperature heating The water freezes into ice, causing drainage blockage. In addition, after installing the electric heating tube 3, there is a problem of small installation space, and the electric heating tube 3 is easily contacted with the bottom of the fin 11 of the heat exchanger 1 to wear, causing damage; If the selection is too large, it will cause the mold of the water receiving tray 2 to be difficult to form, and it is necessary to use a deep-drawn drawing material with a higher cost to process the water receiving tray 2, resulting in a waste of material cost and mold cost.
  • FIG. 9 is a partial enlarged view of an explosive structure of a water receiving tray according to an exemplary embodiment. As shown in FIG. Suitably, the limiting portion 41 is buckled outside the electric heating tube 3.
  • the constraining surface of the limiting portion 41 is arched, which is adapted to the shape of the electric heating tube 3.
  • the constraining surface of the limiting portion 41 is semicircular, and its diameter is larger than the outer diameter of the electric heating tube 3.
  • the diameter of the constraining surface is 0.5-2 mm larger than the outer diameter of the electric heating tube 3, such as 1 mm, to achieve the cooperation between the constraining surface and the electric heating tube 3, if the size difference between the two If it is too large, the electric heating tube 3 will be subjected to excessive stress and deformation failure. If the size difference between the two is too small, the electric heating tube 3 will not be firmly fixed, causing shaking and vibration, resulting in electric heating Tube 3 is badly worn.
  • the fixing clip 4 further includes a fixing hole 42 through which the screw fixes the fixing clip 4 on the second surface 24 of the water receiving tray 2.
  • the number of the limiting portion 41 is one or more.
  • the fixing and restraining of the multiple electric heating tubes 3 can be achieved at the same time.
  • the fixing clip is m-shaped, the arched portions on both sides serve as the limiting portion 41, and a fixing hole 42 is opened in the middle depression.
  • the m-shaped fixing clip 4 is used to fix and restrain the two electric heating tubes 3.
  • the water receiving tray 2 is further provided with a third surface 25; the third surface 25 is convexly disposed on part of the first surface 23.
  • the height difference between the third face 25 and the first face 23 is 5-15 mm.
  • the difference in height between the third face 25 and the first face 23 is 10 mm.
  • the support bosses 21 are disposed on the first surface 23 at intervals.
  • the third surface 25 is located in the middle of the bottom surface of the water receiving tray 2.
  • the first surface 23 is distributed in the middle and surrounding positions of the bottom surface of the water receiving tray 2, wherein the portion above the first surface 23 at the middle position of the bottom surface of the water receiving tray 2 is the third surface 25.
  • the drain hole 22 and the electric heating tube 3 are both provided on the second surface 24, and their positions are the lowest, which facilitates the timely discharge of water.
  • the electric heating tube 3 is arranged on the second surface 24, which is convenient for quick defrosting of ice and expulsion as soon as the ice turns into water.
  • Fig. 10 is a schematic diagram of an assembly structure of a water receiving tray according to an exemplary embodiment.
  • a heat exchanger 1 is installed above the water receiving tray 2, and fins 11 of the heat exchanger 1 are fixed On the support boss 21, the wind generated by the fan 5 enters the water receiving tray 2 through the heat exchanger 1, blows the water toward the drain hole 22, and is discharged through the drain hole 22.
  • an outdoor unit for an air conditioner having the water receiving tray 2 mentioned above.

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  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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  • Other Air-Conditioning Systems (AREA)

Abstract

Disclosed is a water drip pan, relating to the technical field of refrigeration. The water drip pan is arranged below fins of a heat exchanger. Drain holes are provided in a bottom surface, corresponding to the fins of the heat exchanger, of the water drip pan, and the shape of arrangement of the drain holes is consistent with the shapes of the cross sections of the fins of the heat exchanger. According to an embodiment of the present invention, by providing the drain holes in the bottom surface, corresponding to the fins of the heat exchanger, of the water drip pan, water flowing onto the water drip pan through the fins of the heat exchanger can get closer to the drain holes, such that the water can be drained from the drain holes as fast as possible; and the shape of arrangement of the drain holes is consistent with the shapes of the cross sections of the fins of the heat exchanger, such that the drain holes can all be provided below the fins of different shapes of the heat exchanger to enable the water flowing onto the water drip pan through the fins of the heat exchanger to be drained from the drain holes nearby, thereby avoiding the problem that the water drip pan does not drain water smoothly because the water is frozen when the ambient temperature is relatively low.

Description

一种接水盘及具有其的空调室外机Water receiving tray and air-conditioning outdoor unit with same
本申请基于申请号为201811372137.4、申请日为2018年11月16日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on a Chinese patent application with an application number of 201811372137.4 and an application date of November 16, 2018, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby incorporated by reference.
技术领域Technical field
本发明涉及制冷技术领域,特别涉及一种接水盘及具有其的空调室外机。The invention relates to the technical field of refrigeration, in particular to a water receiving tray and an air conditioner outdoor unit having the same.
背景技术Background technique
现有技术中的空调室外机包括接水盘,接水盘的底面上设有排水孔,结合图1-图4可以看出,排水孔分布在接水盘的底面的中间位置,在热交换器的翅片的下方并未设置排水孔,在空调室外机低温制热化霜的工况下,环境温度较低,顺经热交换器流到接水盘上的水,容易被冻结,造成接水盘排水不畅。The outdoor unit of the air conditioner in the prior art includes a water receiving tray. The bottom surface of the water receiving tray is provided with a drain hole. As can be seen from FIGS. 1 to 4, the drain holes are distributed in the middle of the bottom surface of the water tray. There is no drainage hole under the fin of the air conditioner. Under the condition of low temperature heating and defrosting of the outdoor unit of the air conditioner, the ambient temperature is low, and the water flowing through the heat exchanger to the water receiving tray is easy to be frozen, causing The drain pan is not well drained.
发明内容Summary of the invention
本发明实施例提供了一种接水盘及具有其的空调室外机,以解决现有技术中接水盘排水不畅的问题。为了对披露的实施例的一些方面有一个基本的理解,下面给出了简单的概括。该概括部分不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围。其唯一目的是用简单的形式呈现一些概念,以此作为后面的详细说明的序言。Embodiments of the present invention provide a water receiving tray and an air conditioner outdoor unit having the same to solve the problem of poor drainage of the water receiving tray in the prior art. In order to have a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary section is not a general comment, nor is it to determine key / important elements or to describe the scope of protection of these embodiments. Its sole purpose is to present some concepts in a simple form as a preface to the detailed description that follows.
根据本发明实施例的第一方面,提供了一种接水盘,接水盘设置于热交换器的翅片的下方,接水盘与热交换器的翅片相对应的底面上设有排水孔,排水孔的排列形状与热交换器的翅片的横截面形状一致。According to a first aspect of the embodiments of the present invention, there is provided a water receiving tray, the water receiving tray is disposed below the fin of the heat exchanger, and the bottom surface of the water receiving tray corresponding to the fin of the heat exchanger is provided with drainage The arrangement shape of the holes and the drain holes is consistent with the cross-sectional shape of the fins of the heat exchanger.
在一些可选实施例中,排水孔的横截面为圆形或者矩形或者椭圆形。In some alternative embodiments, the cross-section of the drain hole is circular or rectangular or oval.
在一些可选实施例中,当排水孔的横截面为圆形时,排水孔的直径大于等于20毫米,且小于等于40毫米;In some optional embodiments, when the cross section of the drain hole is circular, the diameter of the drain hole is greater than or equal to 20 mm and less than or equal to 40 mm;
当排水孔的横截面为矩形时,排水孔的长度和宽度均大于等于20毫米,且小于等于40毫米;When the cross section of the drain hole is rectangular, the length and width of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm;
当排水孔的横截面为椭圆形时,排水孔的长轴和短轴均大于等于20毫米,且小于等于40毫米。When the cross section of the drain hole is elliptical, the long axis and short axis of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm.
在一些可选实施例中,当排水孔的横截面为圆形时,排水孔的直径为30毫米;In some optional embodiments, when the cross section of the drain hole is circular, the diameter of the drain hole is 30 mm;
当排水孔的横截面为矩形时,排水孔的长度为30毫米,宽度为25毫米;When the cross section of the drain hole is rectangular, the length of the drain hole is 30 mm and the width is 25 mm;
当排水孔的横截面为椭圆形时,排水孔的长轴为35毫米,短轴为28毫米。When the cross section of the drain hole is elliptical, the long axis of the drain hole is 35 mm and the short axis is 28 mm.
在一些可选实施例中,多个排水孔的总面积是热交换器的横截面的面积的30%到40%。In some alternative embodiments, the total area of the plurality of drain holes is 30% to 40% of the cross-sectional area of the heat exchanger.
在一些可选实施例中,多个排水孔的总面积是热交换器的横截面的面积的35%。In some alternative embodiments, the total area of the plurality of drain holes is 35% of the cross-sectional area of the heat exchanger.
在一些可选实施例中,多个排水孔之间的间隔相同或者不同。In some alternative embodiments, the intervals between the multiple drain holes are the same or different.
在一些可选实施例中,排水孔的中心位于热交换器宽度方向的中心面上。In some alternative embodiments, the center of the drain hole is located on the center plane in the width direction of the heat exchanger.
根据本发明实施例的第二方面,提供了一种空调室外机,具有上面的接水盘。According to a second aspect of the embodiments of the present invention, there is provided an outdoor unit of an air conditioner having the above water receiving tray.
本发明实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
本发明实施例通过在接水盘与热交换器的翅片相对应的底面上设有排水孔,可使得顺经热交换器的翅片流到接水盘上的水与排水孔的距离更近,使得水能够尽快从排水孔排出,并通过将排水孔的排列形状与热交换器的翅片的横截面形状一致,可使得不同形状的热交换器的翅片的下方均有排水孔,使得顺经热交换器的翅片流到接水盘上的水均能够从附近的排水孔中排出,避免环境温度较低时,由于水被冻结而造成接水盘排水不畅。In the embodiment of the present invention, by providing drain holes on the bottom surface of the water receiving tray corresponding to the fins of the heat exchanger, the distance between the water flowing through the heat exchanger fins and the water receiving tray and the drain holes can be further increased. Nearly, the water can be discharged from the drainage holes as soon as possible, and by aligning the arrangement shape of the drainage holes with the cross-sectional shape of the fins of the heat exchanger, the drainage holes under the fins of the heat exchangers of different shapes can be made, The water flowing through the fins of the heat exchanger to the water receiving tray can be discharged from the nearby drain holes, to avoid poor drainage of the water receiving tray due to frozen water when the ambient temperature is low.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本发明。It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and do not limit the present invention.
附图说明BRIEF DESCRIPTION
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The drawings herein are incorporated into and constitute a part of this specification, show embodiments consistent with the present invention, and are used to explain the principles of the present invention together with the specification.
图1是根据一示例性实施例示出的一种接水盘和热交换器之间的风向流向的示意图;Fig. 1 is a schematic diagram showing a wind direction between a water receiving tray and a heat exchanger according to an exemplary embodiment;
图2是根据一示例性实施例示出的一种接水盘和热交换器之间的局部放大图;Fig. 2 is a partial enlarged view showing a water receiving tray and a heat exchanger according to an exemplary embodiment;
图3是根据一示例性实施例示出的一种支撑凸台的分布图;Fig. 3 is a distribution diagram of a supporting boss according to an exemplary embodiment;
图4是根据一示例性实施例示出的一种翅片的横截面的结构图;Fig. 4 is a structural diagram of a cross section of a fin according to an exemplary embodiment;
图5是根据另一示例性实施例示出的一种翅片的横截面的结构图;Fig. 5 is a structural diagram showing a cross section of a fin according to another exemplary embodiment;
图6是根据又一示例性实施例示出的一种翅片的横截面的结构图;Fig. 6 is a structural diagram of a cross section of a fin according to yet another exemplary embodiment;
图7是根据一示例性实施例示出的一种排水孔的分布图;Fig. 7 is a distribution diagram of a drainage hole according to an exemplary embodiment;
图8是根据一示例性实施例示出的一种接水盘的爆炸结构示意图;Fig. 8 is a schematic diagram of an explosion structure of a water receiving tray according to an exemplary embodiment;
图9是根据一示例性实施例示出的一种接水盘的爆炸结构的局部放大图;Fig. 9 is a partially enlarged view of an explosive structure of a water receiving tray according to an exemplary embodiment;
图10是根据一示例性实施例示出的一种接水盘的装配结构示意图;Fig. 10 is a schematic diagram of an assembly structure of a water receiving tray according to an exemplary embodiment;
附图标记说明:Description of reference signs:
1、热交换器;11、翅片;2、接水盘;21、支撑凸台;22、排水孔;23、第一面;24、第二面;25、第三面;3、电加热管;4、固定卡子;41、限位部;42、固定孔;5、风机。1. Heat exchanger; 11, fins; 2, water receiving tray; 21, support boss; 22, drain hole; 23, first face; 24, second face; 25, third face; 3. electric heating Pipe; 4, fixed clip; 41, limit part; 42, fixed hole; 5, fan.
具体实施方式detailed description
以下描述和附图充分地示出本发明的具体实施方案,以使本领域的技术人员能够实践它们。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。本发明的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。本文中,诸如第一和第二等之类的关系术语仅仅用于将一个实体或者结构与另一个实 体或结构区分开来,而不要求或者暗示这些实体或结构之间存在任何实际的关系或者顺序。本文中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The following description and drawings sufficiently illustrate specific embodiments of the present invention to enable those skilled in the art to practice them. Parts and features of some embodiments may be included in or substituted for parts and features of other embodiments. The scope of the embodiments of the present invention includes the entire scope of the claims, and all available equivalents of the claims. In this article, relational terms such as first and second are only used to distinguish one entity or structure from another entity or structure, and do not require or imply any actual relationship between these entities or structures or order. The embodiments in this document are described in a progressive manner. Each embodiment focuses on the differences from other embodiments. The same and similar parts between the embodiments can be referred to each other.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present invention and simplifying the description, not Indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms “installation”, “connection”, and “connection” should be understood in a broad sense, for example, it may be mechanical or electrical, or two. The internal communication of each element may be directly connected or indirectly connected through an intermediate medium. For a person of ordinary skill in the art, the specific meaning of the above terms can be understood according to specific circumstances.
根据本发明实施例的第一方面,提供了一种接水盘,图1是根据一示例性实施例示出的一种接水盘和热交换器之间的风向流向的示意图,图2是根据一示例性实施例示出的一种接水盘和热交换器之间的局部放大图,结合图1和图2可以看出,接水盘包括侧边和底面,侧边和底面的夹角β大于90°,且侧边和底面之间通过圆弧过渡。According to a first aspect of an embodiment of the present invention, a water receiving tray is provided. FIG. 1 is a schematic diagram illustrating a wind direction between a water receiving tray and a heat exchanger according to an exemplary embodiment, and FIG. 2 is based on An exemplary embodiment shows a partial enlarged view between a water receiving tray and a heat exchanger. It can be seen in conjunction with FIGS. 1 and 2 that the water receiving tray includes side edges and a bottom surface, and the angle β between the side edges and the bottom surface Greater than 90 °, and the transition between the side and the bottom through an arc.
本发明实施例通过将接水盘2的侧边和底面的夹角β设置为大于90°,在风经过夹角β处,由于侧边和底面之间通过圆弧过渡,使得风阻降低,且风速提高,风速提高和风阻降低将提高引导水排向排水孔的速度,提高了接水盘2的排水速度,从而提高了空调室外机的排水效率。In the embodiment of the present invention, by setting the angle β between the side and the bottom of the water receiving tray 2 to be greater than 90 °, where the wind passes through the angle β, the wind resistance is reduced due to the arc transition between the side and the bottom, and Increased wind speed, increased wind speed and reduced wind resistance will increase the speed of guiding water to the drain hole, increase the drain speed of the water receiving tray 2, and thus improve the drainage efficiency of the outdoor unit of the air conditioner.
其中,风速提高是由于翅片11左侧的风口面积大于翅片11右侧的风口面积,在等风量的情况下,风在经过翅片11后,风速变大。Among them, the increase in wind speed is because the area of the tuyere on the left side of the fin 11 is larger than the area of the tuyere on the right side of the fin 11. In the case of an equal amount of wind, the wind speed increases after passing through the fin 11.
在一些可选实施例中,侧边的高度a为热交换器1的翅片11宽度W的0.5倍,侧边的高度a的偏差为±0.5毫米。In some alternative embodiments, the height a of the side is 0.5 times the width W of the fin 11 of the heat exchanger 1, and the deviation of the height a of the side is ± 0.5 mm.
通过将侧边的高度a设置为热交换器1的翅片11的宽度的0.5倍,充分根据热交换器1的翅片11的宽度尺寸来确定相应的接水盘2的侧边的尺寸,可以使得接水盘2更好地与热交换器1的翅片11匹配。By setting the height a of the side to 0.5 times the width of the fin 11 of the heat exchanger 1, the size of the side of the corresponding water receiving tray 2 is determined according to the width of the fin 11 of the heat exchanger 1, The water receiving tray 2 can be better matched with the fins 11 of the heat exchanger 1.
在一些可选实施例中,侧边的高度a随夹角β的增大而增加。In some alternative embodiments, the height a of the side increases as the angle β increases.
在一些可选实施例中,夹角β每增加5°,侧边的高度a增加2毫米。In some alternative embodiments, for every increase of the angle β by 5 °, the height a of the side increases by 2 mm.
在一些可选实施例中,夹角95°≤β≤120°,递增的公差为5°,夹角β每增加5°,侧边的高度a增加2毫米。In some optional embodiments, the included angle is 95 ° ≦ β ≦ 120 °, the incremental tolerance is 5 °, and for every increase of the included angle β by 5 °, the height a of the side is increased by 2 mm.
在一些可选实施例中,夹角β的取值可以是100°、105°、110°、115°。在一些可选实施例中,侧边的高度a大于等于8毫米,且小于等于18毫米。In some optional embodiments, the value of the included angle β may be 100 °, 105 °, 110 °, 115 °. In some optional embodiments, the height a of the side is 8 mm or more and 18 mm or less.
在一些可选实施例中,侧边的高度a呈等差数列分布,其公差为2毫米。In some alternative embodiments, the heights a of the sides are distributed in an equidistant sequence, with a tolerance of 2 mm.
在一些可选实施例中,侧边的高度a的取值可以是10、12、14、16毫米。In some optional embodiments, the value of the height a of the side may be 10, 12, 14, 16 mm.
在一些可选实施例中,翅片11的宽度W是按照空调室外机行业内的标准规格取值, 根据空调室外机的参数来确定。In some optional embodiments, the width W of the fin 11 is determined according to the standard specifications in the air-conditioning outdoor unit industry, and is determined according to the parameters of the air-conditioning outdoor unit.
在一些可选实施例中,侧边的数量有4个,分布在接水盘2的周边,侧边与翅片11的配合间隙小于等于2毫米,且大于等于0.5毫米,该配合间隙值过小,将导致不能及时将翅片11与侧边之间形成的水排到接水盘2的排水孔内,最终导致排水不畅,低温制热时更容易结冰,影响空调室外机的制热性能。In some optional embodiments, the number of sides is 4, which are distributed around the periphery of the water receiving tray 2. The matching gap between the sides and the fins 11 is less than or equal to 2 mm, and is greater than or equal to 0.5 mm. If it is small, the water formed between the fins 11 and the side edges cannot be discharged into the drain hole of the water receiving tray 2 in time, which will eventually lead to poor drainage, and it is easier to freeze during low temperature heating, which affects the air conditioner outdoor unit. Thermal performance.
另外,侧边的高度a过小将会导致接水盘2的模具成型困难,且降低了热交换器1的翅片11的支撑作用面,但a的取值过大会导致侧边遮挡热交换器1的翅片11的最底部的发卡管,影响热交换器1的热交换效率,对空调室外机的制冷和制热效果产生负面作用。In addition, if the height a of the side is too small, the mold of the water receiving tray 2 will be difficult to form, and the supporting action surface of the fins 11 of the heat exchanger 1 will be reduced. The bottom hairpin tube of the fin 11 of 1 affects the heat exchange efficiency of the heat exchanger 1 and has a negative effect on the cooling and heating effects of the outdoor unit of the air conditioner.
其中侧边的高度a和夹角β的取值对照表如表1所示。The comparison table of the values of the side height a and the included angle β is shown in Table 1.
表1 a和β的取值对照表Table 1 Comparison table of values of a and β
高度α(毫米)Height α (mm) 角度β(°)Angle β (°)
88 9595
1010 100100
1212 105105
1414 110110
1616 115115
1818 120120
图3是根据一示例性实施例示出的一种支撑凸台的分布图,如图3所示,接水盘2的周边设有支撑凸台21,支撑凸台21的数量与热交换器1的翅片11的长度呈正相关。Fig. 3 is a distribution diagram of a support boss according to an exemplary embodiment. As shown in Fig. 3, a support boss 21 is provided on the periphery of the water receiving tray 2, and the number of support bosses 21 is different from that of the heat exchanger 1. The length of the fin 11 is positively correlated.
本发明实施例通过将支撑凸台21的数量与热交换器1的长度呈正相关,可根据热交换器1的翅片11的长度匹配相应数量的支撑凸台21,避免由于热交换器1的翅片11和支撑凸台21的接触较少而导致热交换器1损坏。In the embodiment of the present invention, by positively correlating the number of support bosses 21 with the length of the heat exchanger 1, the corresponding number of support bosses 21 can be matched according to the length of the fins 11 of the heat exchanger 1 to avoid The contact between the fins 11 and the support boss 21 is less and the heat exchanger 1 is damaged.
本发明实施例中,在接水盘2的周边设置的支撑凸台21是用来支撑设置热交换器1的,达到对热交换器1的支撑和固定的目的。热交换器1与支撑凸台21的连接方式不限定,如,在一种可选的实施例中,翅片11的部分管路穿设在支撑凸台21上。In the embodiment of the present invention, the support boss 21 provided on the periphery of the water receiving tray 2 is used to support the heat exchanger 1 to support and fix the heat exchanger 1. The connection way of the heat exchanger 1 and the support boss 21 is not limited. For example, in an alternative embodiment, a part of the pipeline of the fin 11 passes through the support boss 21.
在一些可选实施例中,热交换器1弯折形成多个直线段的翅片11,每个直线段的翅片11的长度L与该直线段的翅片11所需的支撑凸台的数量n的关系如下:In some alternative embodiments, the heat exchanger 1 is bent to form a plurality of straight-line fins 11, and the length L of each straight-line fin 11 is the same as the required support boss of the straight-line fin 11 The relationship of quantity n is as follows:
Figure PCTCN2019105333-appb-000001
Figure PCTCN2019105333-appb-000001
其中L的单位为毫米,n的单位为个。The unit of L is millimeter, and the unit of n is one.
在一些可选实施例中,当长度为2000毫米时,支撑凸台的数量为6-7个;长度每增加600毫米及以内,支撑凸台的数量增加1个。In some optional embodiments, when the length is 2000 mm, the number of support bosses is 6-7; for every increase of 600 mm or less in length, the number of support bosses is increased by 1.
在一些可选实施例中,当热交换器1的每个直线段的翅片11的长度位于区间(0-200)时,支撑凸台21的数量为1-2个;In some optional embodiments, when the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval (0-200), the number of the support bosses 21 is 1-2;
当热交换器1的每个直线段的翅片11的长度位于区间[200-600)时,支撑凸台21的数量为2-3个;When the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval [200-600), the number of the support bosses 21 is 2-3;
当热交换器1的每个直线段的翅片11的长度位于区间[600-1000)时,支撑凸台21的数量为3-4个;When the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval [600-1000), the number of the support bosses 21 is 3-4;
当热交换器1的每个直线段的翅片11的长度位于区间[1000-1400)时,支撑凸台21的数量为4-5个;When the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval [1000-1400), the number of the support bosses 21 is 4-5;
当热交换器1的每个直线段的翅片11的长度位于区间[1400-2000)时,支撑凸台21的数量为5-6个;When the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval [1400-2000), the number of the support bosses 21 is 5-6;
当热交换器1的每个直线段的翅片11的长度位于区间[2000-+)时,支撑凸台21的数量大于等于6个。When the length of the fin 11 of each straight section of the heat exchanger 1 is located in the interval [2000- +), the number of the support bosses 21 is equal to or greater than 6.
在一些可选实施例中,长度位于区间[2000,+∞]时,当长度为2000时,支撑凸台的数量为6-7个;长度每增加600毫米及以内,支撑凸台的数量增加1个。In some optional embodiments, when the length is in the interval [2000, + ∞], when the length is 2000, the number of support bosses is 6-7; for each increase of the length of 600 mm or less, the number of support bosses increases 1.
其中上面的长度的单位为毫米。The unit of the above length is millimeter.
根据热交换器1的每个直线段的翅片11的长度来选择支撑凸台21的数量,则可使得支撑凸台21的数量适合于热交换器1的每个直线段的翅片11的长度。The number of support bosses 21 is selected according to the length of the fins 11 of each straight section of the heat exchanger 1, so that the number of support bosses 21 can be adapted to the number of fins 11 of each straight section of the heat exchanger 1 length.
在一些可选实施例中,多个支撑凸台21沿着每个直线段的翅片11的方向呈均匀分布。In some alternative embodiments, the plurality of support bosses 21 are evenly distributed along the direction of the fins 11 of each straight segment.
通过将多个支撑凸台21之间呈均匀间隔分布,可均匀地实现对热交换器1的每个直线段的翅片11的支撑。By distributing the plurality of support bosses 21 at even intervals, the fins 11 of each straight section of the heat exchanger 1 can be uniformly supported.
在一些可选实施例中,支撑凸台21的分布形状与热交换器1的翅片11的横截面形状相同。In some alternative embodiments, the distribution shape of the support boss 21 is the same as the cross-sectional shape of the fin 11 of the heat exchanger 1.
图4是根据一示例性实施例示出的一种翅片的横截面的结构图,如图4所示,热交换器1弯折成具有两个直线段的呈L型的翅片11,两个直线段的翅片11的长度分别用L1和L2来表示,对应的支撑凸台21的分布形状也为L形。FIG. 4 is a cross-sectional structure diagram of a fin according to an exemplary embodiment. As shown in FIG. 4, the heat exchanger 1 is bent into an L-shaped fin 11 having two straight segments, two The lengths of the fins 11 of each straight line segment are represented by L1 and L2, respectively, and the distribution shape of the corresponding support boss 21 is also L-shaped.
图5是根据另一示例性实施例示出的一种翅片的横截面的结构图,如图5所示,热交换器1弯折成具有三个直线段的呈拱形的翅片11,三个直线段的翅片11的长度分别用L1、L2和L3来表示,对应的支撑凸台21的分布形状也为拱形。Fig. 5 is a structural view of a cross section of a fin according to another exemplary embodiment. As shown in Fig. 5, the heat exchanger 1 is bent into an arched fin 11 having three straight segments, The lengths of the fins 11 of the three straight segments are denoted by L1, L2, and L3, respectively, and the distribution shape of the corresponding support boss 21 is also arched.
图6是根据又一示例性实施例示出的一种翅片的横截面的结构图,如图6所示,热交换器1弯折成具有四个直线段的呈不闭合的口字形的翅片11,四个直线段的翅片11的长度分别用L1、L2、L3和L4来表示,对应的支撑凸台21的分布形状也为不闭合的口字形。Fig. 6 is a structural diagram of a cross-section of a fin according to yet another exemplary embodiment. As shown in Fig. 6, the heat exchanger 1 is bent into an unclosed mouth-shaped fin with four straight segments The lengths of the fins 11 and the fins 11 of the four straight line segments are denoted by L1, L2, L3, and L4, respectively, and the distribution shape of the corresponding support boss 21 is also an unclosed chevron shape.
其中,L1,L2、L3、L4的取值范围与选取的支撑凸台21的数量按照前面所提到的方案确定,即L1、L2、L3或者L4位于区间(0-200)时,支撑凸台21的数量为1-2个;Among them, the value range of L1, L2, L3, L4 and the number of selected support bosses 21 are determined according to the aforementioned scheme, that is, when L1, L2, L3 or L4 is located in the interval (0-200), the support convex The number of stations 21 is 1-2;
L1、L2、L3或者L4位于区间[200-600)时,支撑凸台21的数量为2-3个;When L1, L2, L3 or L4 is located in the interval [200-600), the number of support bosses 21 is 2-3;
L1、L2、L3或者L4位于区间[600-1000)时,支撑凸台21的数量为3-4个;When L1, L2, L3 or L4 is located in the interval [600-1000), the number of support bosses 21 is 3-4;
L1、L2、L3或者L4位于区间[1000-1400)时,支撑凸台21的数量为4-5个;When L1, L2, L3 or L4 is located in the interval [1000-1400), the number of supporting bosses 21 is 4-5;
L1、L2、L3或者L4位于区间[1400-2000)时,支撑凸台21的数量为5-6个。When L1, L2, L3, or L4 is located in the interval [1400-2000), the number of support bosses 21 is 5-6.
L1、L2、L3或者L4位于区间[2000-+)时,支撑凸台21的数量大于等于6个。When L1, L2, L3, or L4 is located in the interval [2000- +), the number of the support bosses 21 is greater than or equal to 6.
L1、L2、L3或者L4的长度为2000时,支撑凸台的数量为6-7个;长度每增加600毫米及以内,支撑凸台的数量增加1个。When the length of L1, L2, L3, or L4 is 2000, the number of support bosses is 6-7; for each increase of length of 600 mm or less, the number of support bosses increases by 1.
通过这样的方案来选择支撑凸台21的数量能更加有效的给翅片11提供足够的支撑受力面,有效提高热交换器1的支撑约束,保证热交换器1的换热效率。By selecting the number of support bosses 21 through such a scheme, it is possible to more effectively provide sufficient support force-bearing surfaces for the fins 11, effectively improve the support constraints of the heat exchanger 1, and ensure the heat exchange efficiency of the heat exchanger 1.
在一些可选实施例中,支撑凸台21的长度Y为80-100毫米,宽度M比热交换器1的翅片11的宽度W多8-15毫米,高度为接水盘2的侧边的高度a的一半。In some alternative embodiments, the length Y of the support boss 21 is 80-100 mm, the width M is 8-15 mm greater than the width W of the fin 11 of the heat exchanger 1, and the height is the side of the water receiving tray 2 Half of the height a.
在一些可选实施例中,支撑凸台21的长度Y为90毫米,宽度M比热交热器1的翅片11的宽度W多10毫米,高度为接水盘2的侧边的高度a的一半。In some alternative embodiments, the length Y of the support boss 21 is 90 mm, the width M is 10 mm greater than the width W of the fin 11 of the heat exchanger 1, and the height is the height a of the side of the water receiving tray 2 Half.
在一些可选实施例中,支撑凸台21的长度是其宽度的1.57-4.17倍。In some alternative embodiments, the length of the support boss 21 is 1.57-4.17 times its width.
通过对支撑凸台21的尺寸进行设计,可使得支撑凸台21与热交换器1的翅片11更好的匹配。By designing the size of the support boss 21, the support boss 21 and the fin 11 of the heat exchanger 1 can be better matched.
在一些可选实施例中,支撑凸台21的材质为塑料或者钣金材料。In some optional embodiments, the material of the support boss 21 is plastic or sheet metal material.
在一些可选实施例中,塑料材质不易变形,采用塑料材质的支撑凸台21,还具有耐腐蚀,使用寿命长的特点。In some optional embodiments, the plastic material is not easily deformed, and the support boss 21 made of plastic material also has the characteristics of corrosion resistance and long service life.
在一些可选实施例中,采用钣金材料来制作的支撑凸台21具有不易变形,可靠性高,防腐蚀能力和稳定性强,使用寿命长等特点。In some optional embodiments, the support boss 21 made of sheet metal material has the characteristics of not easy to deform, high reliability, strong corrosion resistance and stability, and long service life.
在一些可选实施例中,图7是根据一示例性实施例示出的一种排水孔的分布图,如图7所示,接水盘2的底面与热交换器1的翅片11相对的部分设有排水孔22,排水孔22的数量为多个。In some optional embodiments, FIG. 7 is a distribution diagram of a drain hole according to an exemplary embodiment. As shown in FIG. 7, the bottom surface of the water receiving tray 2 is opposite to the fins 11 of the heat exchanger 1 Drain holes 22 are partially provided, and the number of drain holes 22 is plural.
在一些可选实施例中,排水孔22的直径大于等于20毫米,且小于等于40毫米。In some optional embodiments, the diameter of the drain hole 22 is greater than or equal to 20 mm and less than or equal to 40 mm.
在一些可选实施例中,多个排水孔22的总面积是热交换器1的翅片11的底面面积的30%到40%。In some alternative embodiments, the total area of the plurality of drain holes 22 is 30% to 40% of the area of the bottom surface of the fin 11 of the heat exchanger 1.
排水孔22的直径确定后,按照多个排水孔22的总面积为热交换器1的翅片11的底面面积的30%到40%可确定排水孔的个数。After the diameter of the drain hole 22 is determined, the number of drain holes can be determined according to the total area of the drain holes 22 being 30% to 40% of the area of the bottom surface of the fin 11 of the heat exchanger 1.
若多个排水孔22的总面积小于热交换器1的翅片11的底面面积的30%,会导致接水盘2无法及时将水排除,在冬天制热的时候,会由于水排不及时而结冰过厚,最终影响产品制热效率;若多个排水孔22的总面积大于热交换器1的翅片11的底面面积的40%,会影响热交换器1的换热效率,造成空调室外机的能效比降低。If the total area of the plurality of drain holes 22 is less than 30% of the area of the bottom surface of the fins 11 of the heat exchanger 1, the water receiving tray 2 will not be able to drain the water in time. If the icing is too thick, it will ultimately affect the heating efficiency of the product; if the total area of the multiple drain holes 22 is greater than 40% of the bottom surface area of the fins 11 of the heat exchanger 1, it will affect the heat exchange efficiency of the heat exchanger 1 and cause air conditioning The energy efficiency ratio of the outdoor unit is reduced.
其中30%和40%是经过排水试验、化霜实验、低温制热等工况测试所得的数据。Among them, 30% and 40% are the data obtained after working conditions such as drainage test, defrosting test, and low temperature heating.
在一些可选实施例中,接水盘2采用镀铝锌钢板制成,其中,镀铝锌钢板的表面具有氧化层。In some optional embodiments, the water receiving tray 2 is made of an aluminum-zinc plated steel plate, wherein the surface of the aluminum-zinc plated steel plate has an oxide layer.
在一些可选实施例中,排水孔22的排列形状与热交换器1的翅片11的横截面形状一致。In some alternative embodiments, the arrangement shape of the drain holes 22 is consistent with the cross-sectional shape of the fins 11 of the heat exchanger 1.
在一些可选实施例中,对排水孔22的横截面的具体形状不做限定,排水孔22的横截面为圆形或者矩形或者椭圆形。In some optional embodiments, the specific shape of the cross section of the drain hole 22 is not limited, and the cross section of the drain hole 22 is circular or rectangular or elliptical.
在一些可选实施例中,当排水孔22的横截面为圆形时,排水孔的直径大于等于20毫米,且小于等于40毫米;In some optional embodiments, when the cross-section of the drain hole 22 is circular, the diameter of the drain hole is greater than or equal to 20 mm and less than or equal to 40 mm;
当排水孔22的横截面为矩形时,排水孔的长度和宽度均大于等于20毫米,且小于等于40毫米;When the cross section of the drain hole 22 is rectangular, the length and width of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm;
当排水孔22的横截面为椭圆形时,排水孔的长轴和短轴均大于等于20毫米,且小于等于40毫米。When the cross section of the drain hole 22 is elliptical, the long axis and short axis of the drain hole are both greater than or equal to 20 mm and less than or equal to 40 mm.
在一些可选实施例中,当排水孔22的横截面为圆形时,排水孔22的直径为30毫米;In some optional embodiments, when the cross section of the drain hole 22 is circular, the diameter of the drain hole 22 is 30 mm;
当排水孔22的横截面为矩形时,排水孔的长度为30毫米,宽度为25毫米;When the cross section of the drain hole 22 is rectangular, the length of the drain hole is 30 mm and the width is 25 mm;
当排水孔22的横截面为椭圆形时,排水孔的长轴为35毫米,短轴为28毫米。When the cross section of the drain hole 22 is elliptical, the long axis of the drain hole is 35 mm and the short axis is 28 mm.
在一些可选实施例中,多个排水孔22的总面积是热交换器1的横截面的面积的35%。In some alternative embodiments, the total area of the plurality of drain holes 22 is 35% of the cross-sectional area of the heat exchanger 1.
在一些可选实施例中,多个排水孔22之间的间隔相同或者不同。In some alternative embodiments, the intervals between the plurality of drain holes 22 are the same or different.
在一些可选实施例中,排水孔22的中心位于热交换器1的翅片11的宽度方向的中心面上。In some alternative embodiments, the center of the drain hole 22 is located on the center plane in the width direction of the fin 11 of the heat exchanger 1.
图8是根据一示例性实施例示出的一种接水盘的爆炸结构示意图,如图8所示,接水盘2的底面包括第一面23和第二面24,第二面24的高度低于第一面23的高度。8 is a schematic diagram showing an explosion structure of a water receiving tray according to an exemplary embodiment. As shown in FIG. 8, the bottom surface of the water receiving tray 2 includes a first surface 23 and a second surface 24, and the height of the second surface 24 Below the height of the first face 23.
在一些可选实施例中,第一面23为基准面,第二面24用于排水。In some alternative embodiments, the first surface 23 is a reference surface, and the second surface 24 is used for drainage.
在一些可选实施例中,排水孔22设置于第二面24上,水从第二面24上的排水孔22中流出。In some alternative embodiments, the drain hole 22 is provided on the second face 24, and the water flows out of the drain hole 22 on the second face 24.
在一些可选实施例中,第二面24的高度比第一面23的高度低5-15毫米。In some alternative embodiments, the height of the second face 24 is 5-15 mm lower than the height of the first face 23.
在一些可选实施例中,第二面24的高度比第一面23的高度低10毫米。In some alternative embodiments, the height of the second face 24 is 10 mm lower than the height of the first face 23.
在一些可选实施例中,还包括电加热管3,电加热管3固定设置于第二面24的底部。In some optional embodiments, the electric heating tube 3 is further included, and the electric heating tube 3 is fixedly disposed on the bottom of the second surface 24.
在一些可选实施例中,接水盘2还包括固定夹子4,固定夹子4用于将电加热管3固 定在接水盘2的第二面24上;In some alternative embodiments, the water receiving tray 2 further includes a fixing clip 4 for fixing the electric heating tube 3 on the second surface 24 of the water receiving tray 2;
在一些可选实施例中,可采用螺钉将固定夹子4固定于接水盘2的第二面24上。In some alternative embodiments, screws may be used to fix the fixing clip 4 to the second surface 24 of the water receiving tray 2.
在一些可选实施例中,第二面24为接水盘2的底部中的最低面,其与翅片11的底部的距离为15-20毫米。In some alternative embodiments, the second face 24 is the lowest face in the bottom of the water receiving tray 2 and the distance from the bottom of the fin 11 is 15-20 mm.
其中取值为15-20毫米时能够满足空调室外机工作时的高效排水,若距离选择过小,将会导致在低温制热工况下,由于高度差过小,翅片11的底部容易存水并结成冰,造成排水堵塞,另外,在安装电加热管3后,存在安装空间小的问题,且电加热管3容易与热交换器1的翅片11的底部接触磨损,造成损害;若选择过大,会造成接水盘2的模具成型困难,必须使用成本更高的深冲拉伸料来加工接水盘2,导致材料成本和模具成本的浪费。When the value is 15-20 mm, it can meet the efficient drainage of the outdoor unit of the air conditioner. If the distance is too small, it will cause the bottom of the fin 11 to be easily stored due to the small height difference under low-temperature heating The water freezes into ice, causing drainage blockage. In addition, after installing the electric heating tube 3, there is a problem of small installation space, and the electric heating tube 3 is easily contacted with the bottom of the fin 11 of the heat exchanger 1 to wear, causing damage; If the selection is too large, it will cause the mold of the water receiving tray 2 to be difficult to form, and it is necessary to use a deep-drawn drawing material with a higher cost to process the water receiving tray 2, resulting in a waste of material cost and mold cost.
图9是根据一示例性实施例示出的一种接水盘的爆炸结构的局部放大图,如图9所示,固定夹子4包括限位部41,限位部41与电加热管3的外形相适配,所述限位部41扣设在电加热管3的外部。9 is a partial enlarged view of an explosive structure of a water receiving tray according to an exemplary embodiment. As shown in FIG. Suitably, the limiting portion 41 is buckled outside the electric heating tube 3.
在一些可选实施例中,当电加热管3为矩形管时,限位部41的约束面呈拱形,与电加热管3的外形相适配。In some optional embodiments, when the electric heating tube 3 is a rectangular tube, the constraining surface of the limiting portion 41 is arched, which is adapted to the shape of the electric heating tube 3.
在一些可选实施例中,当电加热管3为圆形管时,限位部41的约束面为半圆形,其直径大于电加热管3的外径。In some optional embodiments, when the electric heating tube 3 is a circular tube, the constraining surface of the limiting portion 41 is semicircular, and its diameter is larger than the outer diameter of the electric heating tube 3.
在一些可选实施例中,约束面的直径比电加热管3的外径大0.5-2毫米,如1毫米,实现约束面和电加热管3之间的配合,若二者间的尺寸差距过大,将会造成电加热管3受力过大,出现变形失效,若二者间的尺寸差距过小,将会出现电加热管3固定不牢固,产生晃动和震动的状况,导致电加热管3磨损严重。In some optional embodiments, the diameter of the constraining surface is 0.5-2 mm larger than the outer diameter of the electric heating tube 3, such as 1 mm, to achieve the cooperation between the constraining surface and the electric heating tube 3, if the size difference between the two If it is too large, the electric heating tube 3 will be subjected to excessive stress and deformation failure. If the size difference between the two is too small, the electric heating tube 3 will not be firmly fixed, causing shaking and vibration, resulting in electric heating Tube 3 is badly worn.
在一些可选实施例中,固定夹子4还包括固定孔42,螺钉通过固定孔42将固定夹子4固定在接水盘2的第二面24上。In some optional embodiments, the fixing clip 4 further includes a fixing hole 42 through which the screw fixes the fixing clip 4 on the second surface 24 of the water receiving tray 2.
在一些可选实施例中,限位部41的数量为一个或者多个,当限位部41的数量为多个时,可同时实现对多个电加热管3的固定和约束。如图9所示,固定夹子呈m形,两侧的拱形部作为限位部41,中间凹陷处开设固定孔42。该m型的固定夹子4用于实现对两个电加热管3的固定和约束。In some optional embodiments, the number of the limiting portion 41 is one or more. When the number of the limiting portion 41 is multiple, the fixing and restraining of the multiple electric heating tubes 3 can be achieved at the same time. As shown in FIG. 9, the fixing clip is m-shaped, the arched portions on both sides serve as the limiting portion 41, and a fixing hole 42 is opened in the middle depression. The m-shaped fixing clip 4 is used to fix and restrain the two electric heating tubes 3.
在一些可选实施例中,接水盘2还设有第三面25;第三面25凸设于部分第一面23上。In some optional embodiments, the water receiving tray 2 is further provided with a third surface 25; the third surface 25 is convexly disposed on part of the first surface 23.
在一些可选实施例中,第三面25与第一面23之间的高度差为5-15毫米。In some alternative embodiments, the height difference between the third face 25 and the first face 23 is 5-15 mm.
在一些可选实施例中,第三面25与第一面23之间的高度差为10毫米。In some alternative embodiments, the difference in height between the third face 25 and the first face 23 is 10 mm.
在一些可选实施例中,支撑凸台21设置于第一面23上,呈间隔设置。In some optional embodiments, the support bosses 21 are disposed on the first surface 23 at intervals.
在一些可选实施例中,第三面25位于接水盘2的底面的中间位置。In some alternative embodiments, the third surface 25 is located in the middle of the bottom surface of the water receiving tray 2.
在一些可选实施例中,第一面23分布在接水盘2的底面的中间和四周位置,其中位于接水盘2的底面的中间位置的第一面23的上方的部分为第三面25。In some optional embodiments, the first surface 23 is distributed in the middle and surrounding positions of the bottom surface of the water receiving tray 2, wherein the portion above the first surface 23 at the middle position of the bottom surface of the water receiving tray 2 is the third surface 25.
在一些可选实施例中,排水孔22和电加热管3均设置在第二面24上,其位置最低,有利于水的及时排出。In some optional embodiments, the drain hole 22 and the electric heating tube 3 are both provided on the second surface 24, and their positions are the lowest, which facilitates the timely discharge of water.
将电加热管3设置在第二面24上,方便对冰进行快速解冻,方便冰化成水后尽快排出。The electric heating tube 3 is arranged on the second surface 24, which is convenient for quick defrosting of ice and expulsion as soon as the ice turns into water.
图10是根据一示例性实施例示出的一种接水盘的装配结构示意图,如图10所示,接水盘2的上方装有热交换器1,热交换器1的翅片11固定于支撑凸台21上,风机5产生的风经过热交换器1进入接水盘2的内部,将水吹向排水孔22,并经排水孔22排出。Fig. 10 is a schematic diagram of an assembly structure of a water receiving tray according to an exemplary embodiment. As shown in Fig. 10, a heat exchanger 1 is installed above the water receiving tray 2, and fins 11 of the heat exchanger 1 are fixed On the support boss 21, the wind generated by the fan 5 enters the water receiving tray 2 through the heat exchanger 1, blows the water toward the drain hole 22, and is discharged through the drain hole 22.
根据本发明实施例的第二方面,提供了一种空调室外机,空调室外机具有上面所涉及的接水盘2。According to a second aspect of the embodiments of the present invention, there is provided an outdoor unit for an air conditioner, the outdoor unit for an air conditioner having the water receiving tray 2 mentioned above.
本发明并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。The present invention is not limited to the structure that has been described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the invention is only limited by the appended claims.

Claims (9)

  1. 一种接水盘,所述接水盘设置于热交换器的翅片的下方,其特征在于,所述接水盘与所述热交换器的翅片相对应的底面上设有排水孔,所述排水孔的排列形状与所述热交换器的翅片的横截面形状一致。A water receiving tray is provided below the fins of a heat exchanger, and is characterized in that a drain hole is provided on the bottom surface of the water receiving tray corresponding to the fins of the heat exchanger, The arrangement shape of the drain holes is consistent with the cross-sectional shape of the fins of the heat exchanger.
  2. 根据权利要求1所述的接水盘,其特征在于,所述排水孔的横截面为圆形或者矩形或者椭圆形。The water receiving tray according to claim 1, wherein the cross section of the drain hole is circular, rectangular or elliptical.
  3. 根据权利要求2所述的接水盘,其特征在于,当所述排水孔的横截面为圆形时,所述排水孔的直径大于等于20毫米,且小于等于40毫米;The water receiving tray according to claim 2, wherein when the cross-section of the drain hole is circular, the diameter of the drain hole is greater than or equal to 20 mm and less than or equal to 40 mm;
    当所述排水孔的横截面为矩形时,所述排水孔的长度和宽度均大于等于20毫米,且小于等于40毫米;When the cross section of the drain hole is rectangular, the length and width of the drain hole are greater than or equal to 20 mm, and less than or equal to 40 mm;
    当所述排水孔的横截面为椭圆形时,所述排水孔的长轴和短轴均大于等于20毫米,且小于等于40毫米。When the cross section of the drainage hole is elliptical, the long axis and the short axis of the drainage hole are both greater than or equal to 20 mm and less than or equal to 40 mm.
  4. 根据权利要求3所述的接水盘,其特征在于,当所述排水孔的横截面为圆形时,所述排水孔的直径为30毫米;The water receiving tray according to claim 3, wherein when the cross section of the drain hole is circular, the diameter of the drain hole is 30 mm;
    当所述排水孔的横截面为矩形时,所述排水孔的长度为30毫米,宽度为25毫米;When the cross section of the drainage hole is rectangular, the length of the drainage hole is 30 mm and the width is 25 mm;
    当所述排水孔的横截面为椭圆形时,所述排水孔的长轴为35毫米,短轴为28毫米。When the cross section of the drain hole is elliptical, the long axis of the drain hole is 35 mm and the short axis is 28 mm.
  5. 根据权利要求1所述的接水盘,其特征在于,多个所述排水孔的总面积是所述热交换器的横截面的面积的30%到40%。The water receiving tray according to claim 1, wherein the total area of the plurality of drain holes is 30% to 40% of the cross-sectional area of the heat exchanger.
  6. 根据权利要求5所述的接水盘,其特征在于,多个所述排水孔的总面积是所述热交换器的横截面的面积的35%。The water receiving tray according to claim 5, wherein the total area of the plurality of drain holes is 35% of the cross-sectional area of the heat exchanger.
  7. 根据权利要求1所述的接水盘,其特征在于,多个所述排水孔之间的间隔相同或者不同。The water receiving tray according to claim 1, wherein the intervals between the plurality of drain holes are the same or different.
  8. 根据权利要求1所述的接水盘,其特征在于,所述排水孔的中心位于所述热交换器宽度方向的中心面上。The water receiving tray according to claim 1, wherein the center of the drain hole is located on the center plane in the width direction of the heat exchanger.
  9. 一种空调室外机,其特征在于,所述空调室外机包括权利要求1至8中任一项所述的接水盘。An air-conditioning outdoor unit, characterized in that the air-conditioning outdoor unit includes the water receiving tray according to any one of claims 1 to 8.
PCT/CN2019/105333 2018-11-16 2019-09-11 Water drip pan and air conditioner outdoor unit having same WO2020098358A1 (en)

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Publication number Priority date Publication date Assignee Title
CN109631178A (en) * 2018-11-16 2019-04-16 青岛海尔空调电子有限公司 A kind of air-conditioner outdoor unit
CN109323340A (en) * 2018-11-16 2019-02-12 青岛海尔空调电子有限公司 A kind of drip tray and the air-conditioner outdoor unit with it

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CN203687464U (en) * 2014-02-18 2014-07-02 四川依米康环境科技股份有限公司 Finned tubular heat exchanger
CN203823946U (en) * 2011-11-30 2014-09-10 大金工业株式会社 Outdoor unit of air conditioning device
CN206291363U (en) * 2016-11-24 2017-06-30 广东美的暖通设备有限公司 Chassis structure and air-conditioner outdoor unit
CN107606771A (en) * 2017-09-30 2018-01-19 广东芬尼能源技术有限公司 A kind of chassis discharge structure of evaporator
JP2018035946A (en) * 2016-08-29 2018-03-08 パナソニックIpマネジメント株式会社 Outdoor unit for air conditioner
CN108775697A (en) * 2018-07-04 2018-11-09 广东海悟科技有限公司 A kind of heat exchanger drip tray
CN109323340A (en) * 2018-11-16 2019-02-12 青岛海尔空调电子有限公司 A kind of drip tray and the air-conditioner outdoor unit with it

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Publication number Priority date Publication date Assignee Title
CN203823946U (en) * 2011-11-30 2014-09-10 大金工业株式会社 Outdoor unit of air conditioning device
CN203687464U (en) * 2014-02-18 2014-07-02 四川依米康环境科技股份有限公司 Finned tubular heat exchanger
JP2018035946A (en) * 2016-08-29 2018-03-08 パナソニックIpマネジメント株式会社 Outdoor unit for air conditioner
CN206291363U (en) * 2016-11-24 2017-06-30 广东美的暖通设备有限公司 Chassis structure and air-conditioner outdoor unit
CN107606771A (en) * 2017-09-30 2018-01-19 广东芬尼能源技术有限公司 A kind of chassis discharge structure of evaporator
CN108775697A (en) * 2018-07-04 2018-11-09 广东海悟科技有限公司 A kind of heat exchanger drip tray
CN109323340A (en) * 2018-11-16 2019-02-12 青岛海尔空调电子有限公司 A kind of drip tray and the air-conditioner outdoor unit with it

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