WO2020093421A1 - Vertical double-chain conveyor - Google Patents
Vertical double-chain conveyor Download PDFInfo
- Publication number
- WO2020093421A1 WO2020093421A1 PCT/CN2018/115148 CN2018115148W WO2020093421A1 WO 2020093421 A1 WO2020093421 A1 WO 2020093421A1 CN 2018115148 W CN2018115148 W CN 2018115148W WO 2020093421 A1 WO2020093421 A1 WO 2020093421A1
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- WO
- WIPO (PCT)
- Prior art keywords
- tower
- chain
- sleeve
- fuel tank
- pin
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/02—Lubricating devices
- B65G45/08—Lubricating devices for chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/02—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
- B65G49/04—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/08—Adjustable and/or adaptable to the article size
Definitions
- the invention relates to the technical field of automobile painting equipment, in particular to a vertical double-chain conveyor.
- the current domestic automobile production equipment is at least 10 years behind the international advanced level.
- the outstanding performance is in three aspects: first, the sustainable utilization rate of the equipment is low, and the life of imported equipment is more than 3 times the life of domestic equipment; second, the accuracy is poor, and the accuracy of imported equipment is often more than 10 times the accuracy of domestic equipment; third, intelligent
- the level is low, domestic automobile production equipment still needs a lot of manual operation, the product's intelligence and reliability are not high, and it covers a large area, consumes energy and causes serious pollution.
- the domestic automobile coating production line mainly uses a single-track trolley suspension conveyor.
- This structure is a type of electric hoist and accumulation-type suspension conveyor.
- the main functional components are: walking track, power transmission guide rail, turnout, rotating disc, elevator, running trolley , Spreader and control system.
- this transportation method can no longer meet the requirements of mass production, process level and quality on the automated transportation of heavy-duty wide bodies and large workpieces.
- the typical types are: 1
- the body of coaches has always been electrophoresed on the parts before body assembly, and then assembled.
- the invention provides a vertical double-chain conveyor, which is used to provide a conveyor that can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-load wide bodies and large workpieces.
- the invention provides a vertical double-chain conveyor, including:
- the inward tower is a steel frame structure
- the outlet tower is provided corresponding to the inlet tower and has a frame structure, and an electric swimming pool is provided between the inlet tower and the outlet tower;
- Rolling bed system the rolling bed system is set on the return line from the outgoing tower to the incoming tower, and plays the role of returning the skid body;
- the chain track steel structure is provided with two parallel to each other, and its two ends are fixedly arranged on the inlet tower and the outlet tower respectively, including the lateral direction connecting the upper part of the inlet tower and the outlet tower A section, a first longitudinal section provided in the incoming piece tower and a second longitudinal section provided in the outgoing piece tower, the middle of the transverse section is sunk to immerse the workpiece in the electric swimming pool;
- the horizontal support rails are installed on the ground between the lower ends of the inlet and outlet towers;
- a chain rail, the chain rail and the steel structure of the chain rail are connected by a boom, and the chain rail is provided with a conveyor chain, and the conveyor chain travels inside the chain rail;
- a driving device is provided at the upper end of the outlet tower, and is used to drive the chain track to run;
- Hanging spreaders are provided with several groups. Each group of hanging spreaders includes two hanging rods, which are spaced by a station length between the two hanging rods. Two of the conveyor chains.
- the lateral section includes two upper rails and one lower rail, the lower rails are disposed between the two upper rails, and are connected by an inclined rail and the connection is smoothly transitioned, and the inclined angle of the inclined rail It is 40 degrees to 50 degrees, and the middle of the lower rail is provided with an upwardly protruding swing section.
- the suspension bar is a door-shaped pocket bottom structure, the upper part is wider and the lower part is narrow, and the wide and narrow part is an arc transition; the top of the suspension bar is hung on the conveyor chain through a self-aligning bearing, and the conveyor chain has two There are wheels running on the side of the chain track, and a nylon roller is fixed at the middle of the bottom of each suspension rod, and the nylon roller slides on the horizontal support rail.
- the conveying chain is tensioned downward by a weight tensioning device
- the weight tensioning device includes two independent curved rails, a counterweight box and a guide wheel, each of the curved rails is installed on the weight
- the counterweight box of the tensioning device is vertically lifted along with the counterweight guide rail together with the counterweight box.
- the weight tensioning device is provided with a lowering guide plate and a returning guide plate, and the lowering guide plate is fixed at On the counterweight box, the return guide plate is fixedly connected to a suspension rod below the counterweight box, and the suspension rod is sheathed on the outside of the vertical section of the fixed guide plate by a cross bar and fixed with bolts.
- a self-lubricating device including a refueling mechanism and a control mechanism.
- the refueling mechanism includes a frame, an oil tank, a connecting pipe, and a fuel tank.
- the oil tank is fixed on the frame.
- the lower end of the oil tank is connected to the The connecting pipe.
- the lower end of the connecting pipe is connected to the fuel tank, an oil outlet is opened on the bottom surface of the fuel tank, a nozzle is connected to the oil outlet, and the nozzle is located above the chain.
- the fuel tank includes a fuel tank body, a fuel tank cap, an air filter, a liquid level gauge and an oil leakage port, the fuel tank cap is fixed on the top surface of the fuel tank body, and the liquid level gauge and the oil leakage port are provided on the On the side wall of the fuel tank body, the air filter is provided on the fuel tank cap, the oil leakage port is connected to the connection pipe, and the control mechanism includes a housing, a control board, an electromagnet, a switch, and a support rod,
- the housing is connected to the side wall of the connection tube, one end of the control board passes through the side wall of the connection tube and is located in the connection tube, and the control board and the side wall of the connection tube are connected There is a spring, the other end of the control board An iron surface layer is connected, the control board is located on one side of the electromagnet, both ends of the electromagnet are connected to the switch through a circuit, and one end of the support rod is hinged to the connecting piece of the switch A piston is connected to the other end of
- the skid includes a fixing bracket and a locking support device.
- the fixing bracket includes a base and a first support frame, a second support frame, and a third support frame provided on the base; the first Two support frames are installed between the first support frame and the third support frame, and the positions of the first support frame, the second support frame, and the third support frame on the base may be Adjustment
- the locking support device includes a locking pin, a bracket, a fixing plate, a pin shaft, two spring plates, a dial plate and a pin; the locking pin is co-pinned by the pin
- the shaft is fixed, the head of the lock pin is eccentric, and the body will be locked after rotation to achieve the purpose of locking the body;
- the bracket includes an eccentric sleeve; the pin and the eccentric sleeve are coaxial with each other , The pin shaft rotates inside the eccentric sleeve; the fixing plate fixes the eccentric sleeve and the two spring plates; by turning the dial plate, the lock pin is rotated; the pin shaft is Two
- the first support frame includes a first beam and a first sleeve, the first beam is provided on the top of the first sleeve, the first beam is provided with a positioning pin; the base There are first struts at different positions matching the first sleeve, the outer diameters of the first struts are smaller than the inner diameters of the first sleeve, and the first beam is also provided with a longitudinal section L-shaped front support column, the top of the front support column is provided with a first U-shaped flange, one end of the front support column is inserted into the first beam, and the second support frame includes a second beam and a Two sleeves, the second beam is arranged on the top of the second sleeve, and both ends of the second beam are connected with a middle support column with an L-shaped longitudinal section, and the top of the middle support column is provided with Inverted U-shaped flanging; the base is provided with a second pillar at a different position to match the second sleeve
- the head of the lock pin will lock the body after rotating 180 degrees to achieve the purpose of locking the body.
- the rotation of the pin shaft is achieved by the rotation of the dial under the support, the dial There are four clamping slots, which can be turned by the fixed rod beside the roller bed by the conveying speed of the skid.
- the dial is rotated 90 degrees every time it is turned, and it needs to be turned twice every time it is locked.
- Eccentric locking there is a notch on the dial, used to determine whether the locking support is in a locked state, the locking pin and the pin shaft are connected by the pin, the pin diameter is 6mm, so
- the pin shaft is limited by the spring plate, and the shaft is guided by the spring plate when the shaft rotates.
- the thickness of the spring plate is 2 mm and the material is 65Mn.
- the invention provides a vertical double-chain conveyor, which can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-load wide bodies and large workpieces, and has high working efficiency.
- FIG. 1 is a schematic structural diagram of a vertical double-chain conveyor in an embodiment of the present invention
- FIG. 2 is a schematic diagram of the structure of the horizontal section in an embodiment of the present invention.
- FIG. 3 is a schematic view of the structure of a suspension rod in an embodiment of the present invention.
- FIG. 4 is a schematic structural diagram of a weight tensioning device in an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a self-lubricating device in an embodiment of the present invention.
- FIG. 6 is a schematic structural view of an oil tank in an embodiment of the present invention.
- FIG. 7 is a schematic structural view of a fixed bracket in an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a first support frame in an embodiment of the present invention.
- FIG. 9 is a schematic structural diagram of a second support frame in an embodiment of the present invention.
- FIG. 10 is a schematic structural diagram of a third support frame in an embodiment of the present invention.
- FIG. 11 is a schematic structural diagram of a locking and supporting device according to an embodiment of the present invention.
- an embodiment of the present invention provides a vertical double-chain conveyor, including:
- the inward tower is a steel frame structure
- the outlet tower 2 is provided corresponding to the inlet tower 1 and has a frame structure, and an electric swimming pool is provided between the inlet tower 1 and the outlet tower 2;
- Rolling bed system 3 the rolling bed system is arranged on the return line from the outgoing tower to the incoming tower, and plays the role of returning the skid body;
- the chain rail steel structure 4 is provided with two parallel to each other, and its two ends are respectively fixedly arranged on the inlet tower 1 and the outlet tower 2, including connecting the inlet tower 1 and the outlet
- Two horizontal support rails 5 are provided, which are parallel to each other.
- the horizontal support rails 5 are located on the ground and are located between the lower ends of the inlet tower 1 and the outlet tower 2;
- a chain rail 6, the chain rail 6 and the chain rail steel structure 4 are connected by a boom 7, the chain rail 6 is provided with a conveyor chain, and the conveyor chain travels inside the chain rail 6;
- Hanging spreaders are provided with several groups. Each group of hanging spreaders includes two suspension rods 8, and a space between the two suspension rods 8 is a station length.
- the suspension rod 8 is a door-shaped pocket bottom structure. The ends are suspended on the two said conveyor chains.
- the workpiece When in use, the workpiece is first transported to the transition point of the incoming tower through the skid. At this time, a group of hanging spreaders that follow the movement of the conveyor chain lift the skid from below, so that the skid follows the movement of the hanging spreader and enters the lateral direction When it reaches the sinking position in the middle of the horizontal section, it enters the electric swimming pool for electrophoresis, and then follows the conveyor chain to enter the outlet tower and enter the transfer position. The skid and workpiece are transported out by the roller bed system, and the hanging spreader continues to follow the chain track Enter the second longitudinal section, and then continue to move into the horizontal support track. After entering the first longitudinal section, start the next cycle.
- the vertical double-chain conveyor can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-duty wide bodies and large workpieces, and has high working efficiency.
- the transverse section 4-1 includes two upper rails 4-11 and one lower rail 4-12, the lower rail 4-12 is disposed between the two upper rails 4-11, and is inclined rails 4-13 Connected and a smooth transition at the connection, the inclined angle of the inclined rail 4-13 is 45 degrees, and a swinging section 4-14 protruding upward is provided in the middle of the lower rail 4-12.
- the inclined track is inclined at a 45-degree angle, which makes the angle of the workpieces into and out of the electric swimming pool large, which can shorten the length of the production line, reduce the floor space, reduce the liquid carried by the workpiece, improve the utilization of chemical reagents and paint, and reduce pollution.
- the setting of the swing section makes the workpiece move in a small amplitude in the electric swimming pool, which is beneficial to reduce air bubbles and improve the quality of electrophoresis.
- the suspension bar 8 is a door-shaped pocket bottom structure, the upper part is wider and the lower part is narrow, and the wide and narrow part is a circular arc transition; the top of the suspension bar 8 is hung on the conveyor chain through the self-aligning bearing 9, and the conveyor chain has two There are wheels 10 running on the side of the chain track 6, a nylon roller 11 is fixed at the middle of the bottom of each suspension rod 8, and the nylon roller 11 slides on the horizontal support rail 5.
- the door type pocket bottom structure with a wider upper part and a narrower lower part can avoid collision or interference of the front and rear suspension rods.
- the nylon at the middle of the bottom end The rollers slide on the horizontal support rail, which is conducive to the movement of the suspension rod in the horizontal state and effectively avoids the wear of the suspension rod.
- the conveyor chain is tensioned downwards by the weight tensioning device 12, the weight tensioning device 12 includes two independent curved rails 13, a counterweight box 14 and guide wheels 15, each of the curved rails 13 is installed in the
- the weight box 14 of the weight tensioning device 12 is vertically lifted along with the weight guide rail 16 together with the weight box 14.
- the weight tensioning device 12 is provided with a lowering guide plate 17 and a return guide Plate 18, the lowering guide plate 17 is fixed on the counterweight box 14, the return guide plate 18 is fixedly connected to the hanger 19 under the counterweight box 14, the hanger 19 is sleeved on the crossbar 20
- the outside of the vertical section of the guide plate 21 is fixed and fixed with bolts.
- the tensioning device includes two independent curvilinear tracks, a counterweight box, and a guide wheel.
- Each curved track bent from channel steel is installed in the counterweight box and the counterweight guide rail.
- the counterweight box is along the counterweight guide rail Vertical lift
- the tensioning device is provided with a lowering guide plate and a return guide plate, which can effectively prevent the front and rear suspension rods from interfering with each other when the suspension rod is lowered
- the lowering guide plate is fixed on the counterweight box
- the return guide plate is fixedly connected below the counterweight box
- the suspension rod is fixed on the outside of the vertical section of the fixed guide plate by bolts.
- the lower guide plate and the return guide plate can move up and down along the counterweight guide rail with the counterweight box; fixed at the exit end of the chain track
- the guide plate is first arched upward, and then bent down, and the guide plate is fixed in the middle of the chain track in a horizontal state.
- the purpose is to cooperate with the track to make the suspension rod returned to the entrance end transition from the vertical state to the horizontal state.
- the chain track is tensioned downwards by means of a heavy hammer tensioner to compensate for the slack in the chain track due to wear.
- the refueling mechanism includes a frame 22, an oil tank 23, a connecting pipe 24, and a fuel tank 25.
- the oil tank 23 is fixed on the frame 22 and the oil tank 23
- the lower end of the connecting pipe 24 is connected to the lower end of the connecting pipe 24 is connected to the fuel tank 25, the bottom surface of the fuel tank 25 is opened with an oil outlet 26, the oil outlet 27 is connected to the nozzle 28 ,
- the nozzle 28 is located above the chain
- the fuel tank 23 includes a fuel tank body 23-1, a fuel tank cap 23-2, an air filter 23-3, a liquid level gauge 23-4 and an oil leak 23-5
- the The fuel tank cap 23-2 is fixed on the top surface of the fuel tank body 23-1
- the liquid level gauge 23-4 and the oil leakage port 23-5 are provided on the side wall of the fuel tank body 23-1
- the air filter 23-3 is provided on the fuel tank cap 23-2
- the oil leakage port 23-5 is connected to the connecting pipe 24, and the control
- the lubricating oil flows out of the nozzle after flowing through the oil outlet, and lubricates the chain under the nozzle.
- the lubricating oil in the fuel tank gradually decreases, the liquid level drops, the piston drops with the liquid level, the support rod drops, and the hinged connection piece of the bracket is pulled down.
- the switch is closed, the circuit is connected, and the electromagnetic The iron starts to attract the control board on one side.
- the control board moves under the action of the electromagnet, so that the connecting pipe is in a connected state.
- the lubricating oil in the oil tank flows into the fuel tank through the connected connecting pipe.
- the rise and fall of the control circuit is opened and closed, thus completing the replenishment operation of the lubricating oil in the fuel tank, ensuring that the lubricating oil is always stored in the fuel tank, ensuring the continuous operation of the lubricating operation, the operation is simple, and because the volume of the fuel tank is relatively small Large, so that one replenishment of the fuel tank can ensure long-term lubrication operation, simplifying frequent replenishment operations; after setting the filter, it is ensured that there is no impurities in the lubricating oil flowing into the fueling nozzle, thereby ensuring a better lubrication effect; By providing a polished layer on the surface of the support rod, the wear of the support rod during sliding is reduced, and the service life of the support rod is prolonged; after the seal pad is provided, the sealing of the joint is ensured, and leakage is avoided. It leads to waste phenomenon; after the bearing is installed at the hinge, the wear of the support rod and the connecting piece when moving is reduced.
- the lubrication device provided above the chain is used, and the piston is used to rise and fall with the rise of the lubricating oil level to open and close the control circuit, thereby completing the replenishment operation of lubricating oil in the fuel tank Ensure that there is always lubricating oil in the fuel tank, ensure the continuous operation of the lubrication operation, and the operation is simple, and because the volume of the fuel tank is large, one replenishment of the fuel tank can ensure long-term lubrication operation, simplifying frequent replenishment operations .
- the skid includes a fixed bracket and a locking support device.
- the fixed bracket includes a base 37 and a first support frame 38, a second support frame 39, and a third support frame 40 provided on the base 37;
- the second support frame 39 is disposed between the first support frame 38 and the third support frame 40.
- the first support frame 38, the second support frame 39, and the third support frame 40 are The position on the base 37 can be adjusted.
- the locking support device includes a locking pin 41, a bracket 42, a fixing plate 43, a pin shaft 44, two spring plates 45, a dial 46 and A pin 47; the lock pin 44 is fixed to the pin shaft by the pin 47, the head of the lock pin 44 is eccentric, and will lock the body after rotation to achieve the purpose of locking the body;
- the bracket 42 includes an eccentric sleeve 48; the pin 44 and the eccentric sleeve 48 are coaxial with each other, the pin 44 rotates within the eccentric sleeve 48; the fixing plate 43 fixes the eccentric sleeve 48 And the two spring plates 45; by turning the dial plate 46, the lock pin 41 is rotated; the pin 44 is clamped by the two spring plates 45
- the pin 44 is chamfered, when the position of the pin 44 to the chamfer, will be affected by the spring force of the spring plate 45 and back to the original position.
- the first support frame 38 includes a first beam 48 and a first sleeve 49.
- the first beam 48 is provided on the top of the first sleeve 49.
- the first beam 48 is provided with a positioning pin 50;
- the base 37 is provided with first pillars 50 at different positions matching the first sleeve 49.
- the outer diameter of the first pillar 50 is smaller than the inner diameter of the first sleeve 49.
- a cross beam 48 is further provided with a front support column 51 with an L-shaped longitudinal section.
- the top of the front support column 51 is provided with a first U-shaped flange 52.
- the second support frame 39 includes a second beam 52 and a second sleeve 53, the second beam 52 is disposed on the top of the second sleeve 53, and both ends of the second beam 52 are inserted
- a middle support post 54 with an L-shaped longitudinal section is connected, and an inverted U-shaped flange 55 is provided on the top of the middle support post 54;
- the base 37 is provided with different positions matching the second sleeve 53
- the second post 56 has an outer diameter smaller than the inner diameter of the second sleeve 53
- the third support frame 40 includes a third beam 57 and a third sleeve 58, the third Beam 57 is located at the Institute On the top of the third sleeve 58, a second U-shaped flange 59 is provided on the third beam 57; a third pillar with a different position matching the third sleeve 58 is provided on the base 37 60.
- the outer diameter of the third pillar 60 is smaller than the inner diameter of the third sleeve 58.
- the base 37 includes a connecting plate 61 and parallel first and second longitudinal beams 62 and 63.
- the connecting plate 61 has a chevron cross section, and both sides of the connecting plate 61 are fixed to the tops of the first longitudinal beam 62 and the second longitudinal beam 63.
- the head of the lock pin 41 will lock the body after rotating 180 degrees to achieve the purpose of locking the body.
- the rotation of the pin shaft 44 is achieved by the rotation of the dial 46 under support, the dial 46 There are four slots on the board, and the speed of the skid is used to toggle through the fixed rod next to the roller bed.
- the dial 46 rotates 90 degrees every time it is turned, and needs to be turned twice for each locking, forming a rotation of 180 Degree of eccentric locking, there is a notch on the dial 46, used to determine whether the locking support is in a locked state, the locking pin 41 and the pin shaft 44 are connected by the pin 47, the pin The diameter of the sub 47 is 6 mm.
- the pin shaft 44 is limited by the spring plate 45. When the shaft rotates, it is guided by the spring plate 45.
- the thickness of the spring plate 45 is 2 mm and the material is 65Mn.
- This embodiment includes a base and a first support frame, a second support frame and a third support frame provided on the base, the second support frame is provided on the first support frame and the third support frame
- the positions of the first support frame, the second support frame, and the third support frame on the base can be adjusted; in this embodiment, the first support frame and the second support frame can be adjusted
- the third support frame can meet the needs of different vehicle models.
- this embodiment can be used for painting production of various types of vehicles, which has high versatility and saves costs.
- the locking and supporting device of this embodiment has a compact structure and a reasonable design, can be connected and fixed with the swing rod, and lock the vehicle body at the same time, and has the characteristics of light locking, easy to accumulate paint, and easy cleaning.
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Abstract
A vertical double-chain conveyor, comprising a part feeding tower (1) and a part discharge tower (2) arranged correspondingly to the part feeding tower (1), an electric pool being arranged between the part feeding tower (1) and the part discharge tower (2); a roller bed system (3) arranged on the return line from the part discharge tower (2) to the part feeding tower (1); a chain rail steel structure (4), the two ends thereof respectively being fixed to the part feeding tower (1) and the part discharge tower (2); a horizontal support rail (5) positioned between the part feeding tower (1) and the lower end of the part discharge tower (2); conveyor chains arranged in a chain rail (6), the chain rail (6) being fixedly connected to the chain rail steel structure (4); a drive apparatus (7) arranged on the upper end of the part discharge tower (2), and being used for driving the conveyor chains to move, each set of suspension hangers comprising two suspension rods (8), and the two ends of the suspension rods (8) being suspended on two conveyor chains. The present solution can meet the requirements of batch production, technical level, and quality for the entire automatic conveying of heavy-load wide bodies and large workpieces, and has high working efficiency.
Description
本申请要求了申请日为2018年11月6日,申请号为2018113123239,发明名称为“垂直双链输送机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires the priority of a Chinese patent application with an application date of November 6, 2018, application number 2018113123239, and an invention titled "vertical double-chain conveyor", the entire contents of which are incorporated by reference in this application.
本发明涉及汽车涂装设备技术领域,具体涉及一种垂直双链输送机。The invention relates to the technical field of automobile painting equipment, in particular to a vertical double-chain conveyor.
随着经济的快速增长,中国汽车销量已连续三年居全球第一在加快转变经济增长方式的形势下,用高性价比的国产设备替代价格昂贵的进口设备也成了提高国产汽车市场竞争力的必然选择。加上国内人力资源成本的迅速上升、老产品智能化控制程度低等原因,迫使国内的汽车制造企业改造升级。此外近几年载货车、专用车、农用车和工程机械的市场需求也在逐年上升。With the rapid economic growth, China ’s car sales have ranked first in the world for three consecutive years. Under the situation of accelerating the transformation of economic growth mode, the replacement of expensive imported equipment with cost-effective domestic equipment has also become the competitiveness of the domestic car market. inevitable choice. Coupled with the rapid rise of domestic human resource costs and the low degree of intelligent control of old products, domestic automobile manufacturers have been forced to upgrade and upgrade. In addition, in recent years, the market demand for trucks, special vehicles, agricultural vehicles and construction machinery has also increased year by year.
但我国汽车工业核心装备和关键零部件依赖进口的局面并没有因此而改观。据调查,目前国产汽车生产设备与国际先进水平相比,至少落后10年以上。突出表现在三个方面:一是设备的可持续利用率低,进口设备的寿命超过国产设备寿命3倍以上;二是精度差,进口设备精度常常是国产设备精度10倍以上;三是智能化水平低,国产汽车生产设备依然需要大量人工操作,产品的智能化程度和可靠性不高,且占地面积大、耗能及污染严重。However, China's auto industry's dependence on imports of core equipment and key components has not changed. According to the survey, the current domestic automobile production equipment is at least 10 years behind the international advanced level. The outstanding performance is in three aspects: first, the sustainable utilization rate of the equipment is low, and the life of imported equipment is more than 3 times the life of domestic equipment; second, the accuracy is poor, and the accuracy of imported equipment is often more than 10 times the accuracy of domestic equipment; third, intelligent The level is low, domestic automobile production equipment still needs a lot of manual operation, the product's intelligence and reliability are not high, and it covers a large area, consumes energy and causes serious pollution.
目前国内汽车涂装生产线主要采用单轨小车悬挂输送机,该结构是一种形似电动葫芦和积放式悬挂输送机,主要功能部件为:行走轨道、输电导轨、道岔、旋转盘、升降机、运行小车、吊具及控制系统等组成。但由于结构限制, 该输送方式已不能满足重载宽体和大工件的自动化输送上批量生产、工艺水平和质量的要求。典型类型为:①大客车车身,一直采取对车身拼装前的零件进行电泳,然后组装,其结果是不仅效率低,而且组装联接和加工部位破坏了前处理电泳质量,最终车身油漆质量难以保证;②重卡车架前处理工艺,采取通用的起重设备,不仅工艺装备水平不高,而且生产效率低;③工程机械的大结构件前处理,也是采取先对零部件进行电泳,再拼装焊接,同样不能保证焊接和联接处的电泳工艺质量,特别是出口产品,用户要求必须是整体电泳,否则判为产品不合格。At present, the domestic automobile coating production line mainly uses a single-track trolley suspension conveyor. This structure is a type of electric hoist and accumulation-type suspension conveyor. The main functional components are: walking track, power transmission guide rail, turnout, rotating disc, elevator, running trolley , Spreader and control system. However, due to structural limitations, this transportation method can no longer meet the requirements of mass production, process level and quality on the automated transportation of heavy-duty wide bodies and large workpieces. The typical types are: ① The body of coaches has always been electrophoresed on the parts before body assembly, and then assembled. The result is not only low efficiency, but also the quality of the pretreatment electrophoresis damaged by the assembly connection and processing parts, and the final body paint quality is difficult to guarantee; ②The pre-processing technology of heavy truck frame adopts general lifting equipment, which not only has low level of process equipment, but also low production efficiency; ③The pre-processing of large structural parts of construction machinery also adopts electrophoresis of parts before assembly welding. Similarly, the quality of the electrophoresis process at the welding and joints cannot be guaranteed, especially for export products. The user's requirement must be overall electrophoresis, otherwise the product is judged to be unqualified.
发明内容Summary of the invention
本发明提供一种垂直双链输送机,用以提供一种能满足重载宽体和大工件的整体自动化输送上批量生产、工艺水平和质量的要求的输送机。The invention provides a vertical double-chain conveyor, which is used to provide a conveyor that can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-load wide bodies and large workpieces.
本发明提供一种垂直双链输送机,包括:The invention provides a vertical double-chain conveyor, including:
进件塔,所述进件塔为钢架结构;Incoming tower, the inward tower is a steel frame structure;
出件塔,与所述进件塔对应设置,为框架结构,所述进件塔和所述出件塔之间设置有电泳池;The outlet tower is provided corresponding to the inlet tower and has a frame structure, and an electric swimming pool is provided between the inlet tower and the outlet tower;
滚床系统,滚床系统设置在出件塔到进件塔的返回线路上,起橇体返回作用;Rolling bed system, the rolling bed system is set on the return line from the outgoing tower to the incoming tower, and plays the role of returning the skid body;
链条轨道钢结构,设置有两条,相互平行设置,其两端分别固定设置于所述进件塔和所述出件塔上,包括连接所述进件塔和所述出件塔上部的横向段、设置于所述进件塔内的第一纵向段和设置于所述出件塔内的第二纵向段,所述横向段中部下沉,用于使工件浸入电泳池中;The chain track steel structure is provided with two parallel to each other, and its two ends are fixedly arranged on the inlet tower and the outlet tower respectively, including the lateral direction connecting the upper part of the inlet tower and the outlet tower A section, a first longitudinal section provided in the incoming piece tower and a second longitudinal section provided in the outgoing piece tower, the middle of the transverse section is sunk to immerse the workpiece in the electric swimming pool;
水平支撑轨道,设置有两条,相互平行设置,所述水平支撑轨道设置于地面,位于所述进件塔和所述出件塔下端之间;There are two horizontal support rails, which are arranged in parallel with each other. The horizontal support rails are installed on the ground between the lower ends of the inlet and outlet towers;
链条轨道,所述链条轨道与所述链条轨道钢结构之间通过吊臂相连接,所述链条轨道中设置有输送链条,所述输送链条在所述链条轨道内部行走;A chain rail, the chain rail and the steel structure of the chain rail are connected by a boom, and the chain rail is provided with a conveyor chain, and the conveyor chain travels inside the chain rail;
驱动装置,设置于所述出件塔上端,用于驱动所述链条轨道运行;A driving device is provided at the upper end of the outlet tower, and is used to drive the chain track to run;
悬挂吊具,设置有若干组,每组悬挂吊具包括,两根悬挂杆,两根所述悬挂杆之间间隔一个工位长度,所述悬挂杆为门型兜底结构,其两端悬挂在两条所述输送链条上。Hanging spreaders are provided with several groups. Each group of hanging spreaders includes two hanging rods, which are spaced by a station length between the two hanging rods. Two of the conveyor chains.
作为优选,所述横向段包括两根上轨道与一根下轨道,所述下轨道设置于两根所述上轨道之间,且以倾斜轨道相连接且连接处圆滑过渡,所述倾斜轨道的斜角为40度至50度,所述下轨道中部设有向上凸起的摆动段。Preferably, the lateral section includes two upper rails and one lower rail, the lower rails are disposed between the two upper rails, and are connected by an inclined rail and the connection is smoothly transitioned, and the inclined angle of the inclined rail It is 40 degrees to 50 degrees, and the middle of the lower rail is provided with an upwardly protruding swing section.
作为优选,所述悬挂杆为门型兜底结构,其上部较宽下部较窄,宽窄部分为圆弧过渡;所述悬挂杆的顶部通过调心轴承吊挂在输送链条上,所述输送链条两侧有轮子在所述链条轨道内运行,每个所述悬挂杆底部的中间位置处固定一个尼龙滚轮,所述尼龙滚轮在所述水平支撑轨道上滑动。Preferably, the suspension bar is a door-shaped pocket bottom structure, the upper part is wider and the lower part is narrow, and the wide and narrow part is an arc transition; the top of the suspension bar is hung on the conveyor chain through a self-aligning bearing, and the conveyor chain has two There are wheels running on the side of the chain track, and a nylon roller is fixed at the middle of the bottom of each suspension rod, and the nylon roller slides on the horizontal support rail.
作为优选,输送链条由重锤张紧装置向下张紧,所述的重锤张紧装置包括两条独立的曲线轨道、配重箱和导向轮,每条所述曲线轨道安装在所述重锤张紧装置的所述配重箱内并和所述配重箱一起沿所述配重导向轨垂直升降,所述重锤张紧装置上设下降导向板和返回导向板,所述下降导向板固定在所述配重箱上,所述返回导向板固定连接到所述配重箱下方的吊杆上,所述吊杆通过横杆套在固定导向板垂直段的外面并用螺栓固定。Preferably, the conveying chain is tensioned downward by a weight tensioning device, and the weight tensioning device includes two independent curved rails, a counterweight box and a guide wheel, each of the curved rails is installed on the weight The counterweight box of the tensioning device is vertically lifted along with the counterweight guide rail together with the counterweight box. The weight tensioning device is provided with a lowering guide plate and a returning guide plate, and the lowering guide plate is fixed at On the counterweight box, the return guide plate is fixedly connected to a suspension rod below the counterweight box, and the suspension rod is sheathed on the outside of the vertical section of the fixed guide plate by a cross bar and fixed with bolts.
作为优选,还包括自润滑装置,包括加油机构和控制机构,所述加油机构包括机架、油箱、连接管和加油箱,所述油箱固定在所述机架上,所述油箱的下端与所述连接管接通,所述连接管的下端与所述加油箱连接,所述加油箱的底面开有出油口,所述出油口连接有喷嘴,所述喷嘴位于链条的上方,所述油箱包括油箱本体、油箱盖、空气过滤器、液位计和漏油口,所述油箱盖固定于所述油箱本体的顶面上,所述液位计和所述漏油口设于所述油箱本体的侧壁上,所述空气过滤器设于所述油箱盖上,所述漏油口与所述连接管连接,所述控制机构包括外壳、控制板、电磁铁、开关和支杆,所述外壳与所述连接管的 侧壁连接,所述控制板的一端穿过所述连接管的侧壁位于所述连接管内,且所述控制板与所述连接管的侧壁之间连接有弹簧,所述控制板的另一端连接有铁质表层,所述控制板位于所述电磁铁的一侧,所述电磁铁的两端通过电路与所述开关连接,所述支杆的一端与所述开关的连接片铰接,所述支杆的另一端穿过所述加油箱连接有活塞,所述活塞位于所述加油箱内,所述支杆与所述加油箱滑动连接。Preferably, it also includes a self-lubricating device, including a refueling mechanism and a control mechanism. The refueling mechanism includes a frame, an oil tank, a connecting pipe, and a fuel tank. The oil tank is fixed on the frame. The lower end of the oil tank is connected to the The connecting pipe is connected, the lower end of the connecting pipe is connected to the fuel tank, an oil outlet is opened on the bottom surface of the fuel tank, a nozzle is connected to the oil outlet, and the nozzle is located above the chain. The fuel tank includes a fuel tank body, a fuel tank cap, an air filter, a liquid level gauge and an oil leakage port, the fuel tank cap is fixed on the top surface of the fuel tank body, and the liquid level gauge and the oil leakage port are provided on the On the side wall of the fuel tank body, the air filter is provided on the fuel tank cap, the oil leakage port is connected to the connection pipe, and the control mechanism includes a housing, a control board, an electromagnet, a switch, and a support rod, The housing is connected to the side wall of the connection tube, one end of the control board passes through the side wall of the connection tube and is located in the connection tube, and the control board and the side wall of the connection tube are connected There is a spring, the other end of the control board An iron surface layer is connected, the control board is located on one side of the electromagnet, both ends of the electromagnet are connected to the switch through a circuit, and one end of the support rod is hinged to the connecting piece of the switch A piston is connected to the other end of the support rod through the fuel tank, the piston is located in the fuel tank, and the support rod is slidingly connected to the fuel tank.
作为优选,所述滑橇包括固定支架和锁紧支撑装置,所述固定支架包括基座和设于所述基座上的第一支撑架、第二支撑架和第三支撑架;所述第二支撑架设于所述第一支撑架和所述第三支撑架之间,所述第一支撑架、所述第二支撑架和所述第三支撑架在所述基座上的位置均可调节,所述锁紧支撑装置包括有一个锁销、一个支架、一块固定板、一个销轴、两块弹簧板、一块拨板及一根销子;所述锁销通过所述销子同销轴固定,所述锁销的头部是偏心的,在旋转后会卡住车身,达到锁紧车身的目的;所述支架包含有一个偏心套;所述销轴和所述偏心套相互同轴,所述销轴在所述偏心套内旋转;所述固定板固定所述偏心套和两块所述弹簧板;通过拨动所述拨板,来旋转所述锁销;所述销轴被两块所述弹簧板夹紧,所述销轴设置有倒角,当所述销轴转到倒角位置时,会受所述弹簧板的弹力而回到原先位置。Preferably, the skid includes a fixing bracket and a locking support device. The fixing bracket includes a base and a first support frame, a second support frame, and a third support frame provided on the base; the first Two support frames are installed between the first support frame and the third support frame, and the positions of the first support frame, the second support frame, and the third support frame on the base may be Adjustment, the locking support device includes a locking pin, a bracket, a fixing plate, a pin shaft, two spring plates, a dial plate and a pin; the locking pin is co-pinned by the pin The shaft is fixed, the head of the lock pin is eccentric, and the body will be locked after rotation to achieve the purpose of locking the body; the bracket includes an eccentric sleeve; the pin and the eccentric sleeve are coaxial with each other , The pin shaft rotates inside the eccentric sleeve; the fixing plate fixes the eccentric sleeve and the two spring plates; by turning the dial plate, the lock pin is rotated; the pin shaft is Two of the spring plates are clamped, and the pin shaft is provided with a chamfer, when the pin shaft is turned upside down Position will be affected by the spring force of the spring plate and back to the original position.
作为优选,所述第一支撑架包括第一横梁和第一套管,所述第一横梁设于所述第一套管的顶部,所述第一横梁上设有定位销;所述基座上设有与所述第一套管匹配的位置不同的第一支柱,所述第一支柱的外径均小于所述第一套管的内径,所述第一横梁上还设有纵剖面呈L形的前支撑柱,所述前支撑柱的顶部设有第一U形翻边,所述前支撑柱一端与所述第一横梁插接,所述第二支撑架包括第二横梁和第二套管,所述第二横梁设于所述第二套管的顶部,所述第二横梁两端均插接有纵剖面呈L形的中支撑柱,所述中支撑柱的顶部设有倒U形翻边;所述基座上设有与所述第二套管匹配的位置不同的第二支柱,所述第二支柱的外径均小于所述第二套管的内径,所述第三支撑架包括第三横梁 和第三套管,所述第三横梁设于所述第三套管的顶部,所述第三横梁上设有第二U形翻边;所述基座上设有与所述第三套管匹配的位置不同的第三支柱,所述第三支柱的外径均小于所述第三套管的内径,所述基座包括连接板以及相互平行的第一纵梁和第二纵梁,所述连接板的截面为几字形,所述连接板的两侧与所述第一纵梁和所述第二纵梁的顶部固接。Preferably, the first support frame includes a first beam and a first sleeve, the first beam is provided on the top of the first sleeve, the first beam is provided with a positioning pin; the base There are first struts at different positions matching the first sleeve, the outer diameters of the first struts are smaller than the inner diameters of the first sleeve, and the first beam is also provided with a longitudinal section L-shaped front support column, the top of the front support column is provided with a first U-shaped flange, one end of the front support column is inserted into the first beam, and the second support frame includes a second beam and a Two sleeves, the second beam is arranged on the top of the second sleeve, and both ends of the second beam are connected with a middle support column with an L-shaped longitudinal section, and the top of the middle support column is provided with Inverted U-shaped flanging; the base is provided with a second pillar at a different position to match the second sleeve, the outer diameter of the second pillar is smaller than the inner diameter of the second sleeve, the The third support frame includes a third beam and a third sleeve, the third beam is provided on the top of the third sleeve, and the third beam is provided with Two U-shaped flanging; the base is provided with a third pillar with a different position matching the third sleeve, the outer diameter of the third pillar is smaller than the inner diameter of the third sleeve, the The base includes a connecting plate and first and second longitudinal beams parallel to each other. The cross section of the connecting plate is a zigzag. Both sides of the connecting plate and the first longitudinal beam and the second longitudinal beam The top of the is fixed.
作为优选,所述锁销的头部在旋转180度后会卡住车身,达到锁紧车身的目的,所述销轴的旋转通过支撑下的所述拨板转动来实现,所述拨板上有四个卡槽,利用滑橇的输送速度通过滚床旁边的固定杆来拨动,所述拨板每拨动一次旋转90度,每次锁紧需拨动两次,形成旋转180度的偏心锁紧,所述拨板上有一个缺口,用于判定锁紧支撑是否处于锁紧状态,所述锁销与所述销轴通过所述销子连接,所述销子直径为6mm,所述销轴通过所述弹簧板来限位,轴旋转时通过所述弹簧板导向,所述弹簧板厚度为2mm,材质为65Mn。Preferably, the head of the lock pin will lock the body after rotating 180 degrees to achieve the purpose of locking the body. The rotation of the pin shaft is achieved by the rotation of the dial under the support, the dial There are four clamping slots, which can be turned by the fixed rod beside the roller bed by the conveying speed of the skid. The dial is rotated 90 degrees every time it is turned, and it needs to be turned twice every time it is locked. Eccentric locking, there is a notch on the dial, used to determine whether the locking support is in a locked state, the locking pin and the pin shaft are connected by the pin, the pin diameter is 6mm, so The pin shaft is limited by the spring plate, and the shaft is guided by the spring plate when the shaft rotates. The thickness of the spring plate is 2 mm and the material is 65Mn.
本发明提供一种垂直双链输送机,能满足重载宽体和大工件的整体自动化输送上批量生产、工艺水平和质量的要求且工作效率高。The invention provides a vertical double-chain conveyor, which can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-load wide bodies and large workpieces, and has high working efficiency.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be explained in the subsequent description, and partly become obvious from the description, or be understood by implementing the present invention. The objects and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description, claims, and drawings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the embodiments of the present invention are used to explain the present invention, and do not constitute a limitation of the present invention. In the drawings:
图1为本发明一个实施例中垂直双链输送机结构示意图;1 is a schematic structural diagram of a vertical double-chain conveyor in an embodiment of the present invention;
图2为本发明一个实施例中横向段结构示意图;2 is a schematic diagram of the structure of the horizontal section in an embodiment of the present invention;
图3为本发明一个实施例中悬挂杆结构示意图;3 is a schematic view of the structure of a suspension rod in an embodiment of the present invention;
图4为本发明一个实施例中重锤张紧装置结构示意图;4 is a schematic structural diagram of a weight tensioning device in an embodiment of the present invention;
图5为本发明一个实施例中自润滑装置结构示意图;5 is a schematic structural diagram of a self-lubricating device in an embodiment of the present invention;
图6为本发明一个实施例中油箱结构示意图;6 is a schematic structural view of an oil tank in an embodiment of the present invention;
图7为本发明一个实施例中固定支架结构示意图;7 is a schematic structural view of a fixed bracket in an embodiment of the present invention;
图8为本发明一个实施例中第一支撑架结构示意图;8 is a schematic structural diagram of a first support frame in an embodiment of the present invention;
图9为本发明一个实施例中第二支撑架结构示意图;9 is a schematic structural diagram of a second support frame in an embodiment of the present invention;
图10为本发明一个实施例中第三支撑架结构示意图;10 is a schematic structural diagram of a third support frame in an embodiment of the present invention;
图11为本发明一个实施例中锁紧支撑装置结构示意图。FIG. 11 is a schematic structural diagram of a locking and supporting device according to an embodiment of the present invention.
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The following describes preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
如图1所示,本发明实施例提供了一种垂直双链输送机,包括:As shown in FIG. 1, an embodiment of the present invention provides a vertical double-chain conveyor, including:
进件塔1,所述进件塔为钢架结构; Incoming tower 1, the inward tower is a steel frame structure;
出件塔2,与所述进件塔1对应设置,为框架结构,所述进件塔1和所述出件塔2之间设置有电泳池;The outlet tower 2 is provided corresponding to the inlet tower 1 and has a frame structure, and an electric swimming pool is provided between the inlet tower 1 and the outlet tower 2;
滚床系统3,滚床系统设置在出件塔到进件塔的返回线路上,起橇体返回作用; Rolling bed system 3, the rolling bed system is arranged on the return line from the outgoing tower to the incoming tower, and plays the role of returning the skid body;
链条轨道钢结构4,设置有两条,相互平行设置,其两端分别固定设置于所述进件塔1和所述出件塔2上,包括连接所述进件塔1和所述出件塔2上部的横向段4-1、设置于所述进件塔1内的第一纵向段4-2和设置于所述出件塔2内的第二纵向段4-3,所述横向段4-1中部下沉,用于使工件浸入电泳池中;The chain rail steel structure 4 is provided with two parallel to each other, and its two ends are respectively fixedly arranged on the inlet tower 1 and the outlet tower 2, including connecting the inlet tower 1 and the outlet The transverse section 4-1 at the upper part of the tower 2, the first longitudinal section 4-2 provided in the inlet tower 1 and the second longitudinal section 4-3 provided in the outlet tower 2, the transverse section 4-1 The central part sinks, used to immerse the workpiece in the electric swimming pool;
水平支撑轨道5,设置有两条,相互平行设置,所述水平支撑轨道5设置于地面,位于所述进件塔1和所述出件塔2下端之间;Two horizontal support rails 5 are provided, which are parallel to each other. The horizontal support rails 5 are located on the ground and are located between the lower ends of the inlet tower 1 and the outlet tower 2;
链条轨道6,所述链条轨道6与所述链条轨道钢结构4之间通过吊臂7相连接,所述链条轨道6中设置有输送链条,所述输送链条在所述链条轨道6内 部行走;A chain rail 6, the chain rail 6 and the chain rail steel structure 4 are connected by a boom 7, the chain rail 6 is provided with a conveyor chain, and the conveyor chain travels inside the chain rail 6;
悬挂吊具,设置有若干组,每组悬挂吊具包括,两根悬挂杆8,两根所述悬挂杆8之间间隔一个工位长度,所述悬挂杆8为门型兜底结构,其两端悬挂在两条所述输送链条上。Hanging spreaders are provided with several groups. Each group of hanging spreaders includes two suspension rods 8, and a space between the two suspension rods 8 is a station length. The suspension rod 8 is a door-shaped pocket bottom structure. The ends are suspended on the two said conveyor chains.
上述技术方案的工作原理为:The working principle of the above technical solution is:
在使用时,首先工件通过滑橇运送至进件塔的转接处,此时跟随输送链条运动的一组悬挂吊具,从下方托起滑橇,使滑橇跟随悬挂吊具运动,进入横向段,到达横向段中部下沉位置时进入电泳池内进行电泳,而后跟随输送链条进入出件塔,进入转接位置,滑橇以及工件由滚床系统运出,悬挂吊具继续跟随链条轨道运动,进入第二纵向段,而后继续运动进入水平支撑轨道,在进入第一纵向段,开始下一个循环。When in use, the workpiece is first transported to the transition point of the incoming tower through the skid. At this time, a group of hanging spreaders that follow the movement of the conveyor chain lift the skid from below, so that the skid follows the movement of the hanging spreader and enters the lateral direction When it reaches the sinking position in the middle of the horizontal section, it enters the electric swimming pool for electrophoresis, and then follows the conveyor chain to enter the outlet tower and enter the transfer position. The skid and workpiece are transported out by the roller bed system, and the hanging spreader continues to follow the chain track Enter the second longitudinal section, and then continue to move into the horizontal support track. After entering the first longitudinal section, start the next cycle.
上述技术方案的有益效果为:该垂直双链输送机,能满足重载宽体和大工件的整体自动化输送上批量生产、工艺水平和质量的要求,工作效率高。The beneficial effects of the above technical solution are: the vertical double-chain conveyor can meet the requirements of mass production, process level and quality on the overall automatic transportation of heavy-duty wide bodies and large workpieces, and has high working efficiency.
如图2所示,在一个实施例中,As shown in FIG. 2, in one embodiment,
所述横向段4-1包括两根上轨道4-11与一根下轨道4-12,所述下轨道4-12设置于两根所述上轨道4-11之间,且以倾斜轨道4-13相连接且连接处圆滑过渡,所述倾斜轨道4-13的斜角为45度,所述下轨道4-12中部设有向上凸起的摆动段4-14。The transverse section 4-1 includes two upper rails 4-11 and one lower rail 4-12, the lower rail 4-12 is disposed between the two upper rails 4-11, and is inclined rails 4-13 Connected and a smooth transition at the connection, the inclined angle of the inclined rail 4-13 is 45 degrees, and a swinging section 4-14 protruding upward is provided in the middle of the lower rail 4-12.
上述技术方案的有益效果为:The beneficial effects of the above technical solutions are:
倾斜轨道呈45度角倾斜,使得工件出、入电泳池的角度大,可以缩短生产线长度,减小占地面积,减少了工件携带出的液体,提高化学试剂和油漆的利用率,减少污染,同时摆动段的设置使得工件在电泳池内小幅度的运动,有利于减少气泡,提高电泳质量。The inclined track is inclined at a 45-degree angle, which makes the angle of the workpieces into and out of the electric swimming pool large, which can shorten the length of the production line, reduce the floor space, reduce the liquid carried by the workpiece, improve the utilization of chemical reagents and paint, and reduce pollution. At the same time, the setting of the swing section makes the workpiece move in a small amplitude in the electric swimming pool, which is beneficial to reduce air bubbles and improve the quality of electrophoresis.
如图3所示,在一个实施例中,As shown in FIG. 3, in one embodiment,
所述悬挂杆8为门型兜底结构,其上部较宽下部较窄,宽窄部分为圆弧过渡;所述悬挂杆8的顶部通过调心轴承9吊挂在输送链条上,所述输送链条两侧有轮子10在所述链条轨道6内运行,每个所述悬挂杆8底部的中间位置处固定一个尼龙滚轮11,所述尼龙滚轮11在所述水平支撑轨道5上滑动。The suspension bar 8 is a door-shaped pocket bottom structure, the upper part is wider and the lower part is narrow, and the wide and narrow part is a circular arc transition; the top of the suspension bar 8 is hung on the conveyor chain through the self-aligning bearing 9, and the conveyor chain has two There are wheels 10 running on the side of the chain track 6, a nylon roller 11 is fixed at the middle of the bottom of each suspension rod 8, and the nylon roller 11 slides on the horizontal support rail 5.
上述技术方案的工作原理及有益效果为:The working principle and beneficial effects of the above technical solutions are:
悬挂杆在返回时,前、后的悬挂杆多次发生交叉,采用其上部较宽下部较窄的门型兜底结构,可以避免前后悬挂杆交叉式发生碰撞或干涉,同时底端中部设置的尼龙滚轮,在水平支撑轨道上滑动,有利于悬挂杆在水平状态时的移动,有效避免悬挂杆的磨损。When the suspension rods return, the front and rear suspension rods cross over many times. The door type pocket bottom structure with a wider upper part and a narrower lower part can avoid collision or interference of the front and rear suspension rods. At the same time, the nylon at the middle of the bottom end The rollers slide on the horizontal support rail, which is conducive to the movement of the suspension rod in the horizontal state and effectively avoids the wear of the suspension rod.
如图4所示,在一个实施例中,As shown in FIG. 4, in one embodiment,
输送链条由重锤张紧装置12向下张紧,所述的重锤张紧装置12包括两条独立的曲线轨道13、配重箱14和导向轮15,每条所述曲线轨道13安装在所述重锤张紧装置12的所述配重箱14内并和所述配重箱14一起沿所述配重导向轨16垂直升降,所述重锤张紧装置12上设下降导向板17和返回导向板18,所述下降导向板17固定在所述配重箱14上,所述返回导向板18固定连接到所述配重箱14下方的吊杆19上,所述吊杆19通过横杆20套在固定导向板21垂直段的外面并用螺栓固定。The conveyor chain is tensioned downwards by the weight tensioning device 12, the weight tensioning device 12 includes two independent curved rails 13, a counterweight box 14 and guide wheels 15, each of the curved rails 13 is installed in the The weight box 14 of the weight tensioning device 12 is vertically lifted along with the weight guide rail 16 together with the weight box 14. The weight tensioning device 12 is provided with a lowering guide plate 17 and a return guide Plate 18, the lowering guide plate 17 is fixed on the counterweight box 14, the return guide plate 18 is fixedly connected to the hanger 19 under the counterweight box 14, the hanger 19 is sleeved on the crossbar 20 The outside of the vertical section of the guide plate 21 is fixed and fixed with bolts.
上述技术方案的工作原理及有益效果为:The working principle and beneficial effects of the above technical solutions are:
所述的张紧装置包括两条独立的曲线轨道、配重箱、导向轮,每条用槽钢弯曲而成的曲线轨道安装在配重箱内并和配重导向轨,配重箱沿配重导向轨垂直升降,张紧装置上设下降导向板和返回导向板,它们可有效避免悬挂杆下降时前、后悬挂杆相互干涉,下降导向板固定在配重箱上,返回导向板固定连接到配重箱下方的吊杆上,吊杆通过横杆用螺栓固定的套在固定导向板垂直段的外面,下降导向板和返回导向板可随配重箱箱沿配重导向轨上下移动;在链条 轨道出口端的固定导向板先向上拱起,然后,再折弯向下,在链条轨道中间段固定导向板呈水平状态,目的是与轨道配合使返回入口端的悬挂杆由垂直状态过渡到水平状态。链条轨道通过重锤张紧装置向下张紧,以补偿由于磨损造成的链条轨道松弛。The tensioning device includes two independent curvilinear tracks, a counterweight box, and a guide wheel. Each curved track bent from channel steel is installed in the counterweight box and the counterweight guide rail. The counterweight box is along the counterweight guide rail Vertical lift, the tensioning device is provided with a lowering guide plate and a return guide plate, which can effectively prevent the front and rear suspension rods from interfering with each other when the suspension rod is lowered, the lowering guide plate is fixed on the counterweight box, and the return guide plate is fixedly connected below the counterweight box On the suspension rod, the suspension rod is fixed on the outside of the vertical section of the fixed guide plate by bolts. The lower guide plate and the return guide plate can move up and down along the counterweight guide rail with the counterweight box; fixed at the exit end of the chain track The guide plate is first arched upward, and then bent down, and the guide plate is fixed in the middle of the chain track in a horizontal state. The purpose is to cooperate with the track to make the suspension rod returned to the entrance end transition from the vertical state to the horizontal state. The chain track is tensioned downwards by means of a heavy hammer tensioner to compensate for the slack in the chain track due to wear.
如图5和图6所示,在一个实施例中,As shown in FIGS. 5 and 6, in one embodiment,
还包括自润滑装置,包括加油机构和控制机构,所述加油机构包括机架22、油箱23、连接管24和加油箱25,所述油箱23固定在所述机架22上,所述油箱23的下端与所述连接管24接通,所述连接管24的下端与所述加油箱25连接,所述加油箱25的底面开有出油口26,所述出油口27连接有喷嘴28,所述喷嘴28位于链条的上方,所述油箱23包括油箱本体23-1、油箱盖23-2、空气过滤器23-3、液位计23-4和漏油口23-5,所述油箱盖23-2固定于所述油箱本体23-1的顶面上,所述液位计23-4和所述漏油口23-5设于所述油箱本体23-1的侧壁上,所述空气过滤器23-3设于所述油箱盖23-2上,所述漏油口23-5与所述连接管24连接,所述控制机构包括外壳29、控制板30、电磁铁31、开关32和支杆33,所述外壳29与所述连接管24的侧壁连接,所述控制板30的一端穿过所述连接管24的侧壁位于所述连接管24内,且所述控制板30与所述连接管24的侧壁之间连接有弹簧,所述控制板30的另一端连接有铁质表层,所述控制板30位于所述电磁铁31的一侧,所述电磁铁31的两端通过电路与所述开关32连接,所述支杆33的一端与所述开关32的连接片35铰接,所述支杆33的另一端穿过所述加油箱25连接有活塞34,所述活塞34位于所述加油箱25内,所述支杆33与所述加油箱25滑动连接。It also includes a self-lubricating device, including a refueling mechanism and a control mechanism. The refueling mechanism includes a frame 22, an oil tank 23, a connecting pipe 24, and a fuel tank 25. The oil tank 23 is fixed on the frame 22 and the oil tank 23 The lower end of the connecting pipe 24 is connected to the lower end of the connecting pipe 24 is connected to the fuel tank 25, the bottom surface of the fuel tank 25 is opened with an oil outlet 26, the oil outlet 27 is connected to the nozzle 28 , The nozzle 28 is located above the chain, the fuel tank 23 includes a fuel tank body 23-1, a fuel tank cap 23-2, an air filter 23-3, a liquid level gauge 23-4 and an oil leak 23-5, the The fuel tank cap 23-2 is fixed on the top surface of the fuel tank body 23-1, and the liquid level gauge 23-4 and the oil leakage port 23-5 are provided on the side wall of the fuel tank body 23-1, The air filter 23-3 is provided on the fuel tank cap 23-2, the oil leakage port 23-5 is connected to the connecting pipe 24, and the control mechanism includes a housing 29, a control board 30, and an electromagnet 31 , A switch 32 and a supporting rod 33, the housing 29 is connected to the side wall of the connecting pipe 24, one end of the control board 30 is located in the connecting pipe 24 through the side wall of the connecting pipe 24, and A spring is connected between the control board 30 and the side wall of the connecting tube 24, the other end of the control board 30 is connected with an iron surface layer, the control board 30 is located on the side of the electromagnet 31, The two ends of the electromagnet 31 are connected to the switch 32 through an electric circuit, one end of the supporting rod 33 is hinged to the connecting piece 35 of the switch 32, and the other end of the supporting rod 33 is connected through the fuel tank 25 A piston 34 is located in the fuel tank 25, and the support rod 33 is slidingly connected to the fuel tank 25.
上述技术方案的工作原理及有益效果为:The working principle and beneficial effects of the above technical solutions are:
将机架固定在链条的上方后,保证了喷嘴在链条的上方,当加油箱内存有润滑油时,润滑油流经出油口后从喷嘴处流出,对位于喷嘴下方的链条进行润滑,随着对链条的润滑,加油箱内的润滑油逐渐减少,液面下降,活塞随着液 面下降,支杆下降,拉动支架铰接的连接片下移,此时开关处于闭合状态,电路连通,电磁铁开始吸附一侧的控制板,控制板在电磁铁的作用下移动,使得连接管处于连通状态,油箱内的润滑油经过连通的连接管流入加油箱中,随着润滑油的流入,液面升高,活塞上升,支杆上升,支杆铰接的连接片上升,开关断开,电路点开,电磁铁不再对控制板吸附后,控制板在弹簧的作用下朝侧壁移动,连接管封闭,完成对加油箱内润滑油的补充,相较采用人工进行润滑操作,利用设置在链条上方的润滑装置,利用活塞随着润滑油液面的上升下降从而控制电路的断开闭合,从而完成加油箱内润滑油的补充操作,确保了加油箱内始终存有润滑油,确保了润滑操作的持续进行,操作简单,且由于油箱的容积较大,从而对油箱的一次补充可以保证长时间的润滑操作,简化了频繁的补充操作;通过设置过滤网后,保证了流入加油喷嘴的润滑油中没有杂质,从而保证了更好的润滑效果;通过对支杆的表面设置抛光层,使得支杆在滑动时受到的磨损减小,延长了支杆的使用寿命;通过设置密封垫后,保证了连接处的密封性,避免了出现渗漏而导致浪费现象;在铰接处设置轴承后,减小了移动时支杆和连接片受到的磨损。After fixing the frame above the chain, ensure that the nozzle is above the chain. When there is lubricating oil in the fuel tank, the lubricating oil flows out of the nozzle after flowing through the oil outlet, and lubricates the chain under the nozzle. In order to lubricate the chain, the lubricating oil in the fuel tank gradually decreases, the liquid level drops, the piston drops with the liquid level, the support rod drops, and the hinged connection piece of the bracket is pulled down. At this time, the switch is closed, the circuit is connected, and the electromagnetic The iron starts to attract the control board on one side. The control board moves under the action of the electromagnet, so that the connecting pipe is in a connected state. The lubricating oil in the oil tank flows into the fuel tank through the connected connecting pipe. With the inflow of lubricating oil, the liquid level The piston rises, the rod rises, the hinged connecting piece rises, the switch is opened, the circuit is opened, and the electromagnet no longer attracts the control board, the control board moves toward the side wall under the action of the spring, and the connecting pipe Closed to complete the replenishment of lubricating oil in the fuel tank. Compared with manual lubrication, the lubricating device provided above the chain is used, and the piston is used to follow the level of lubricating oil. The rise and fall of the control circuit is opened and closed, thus completing the replenishment operation of the lubricating oil in the fuel tank, ensuring that the lubricating oil is always stored in the fuel tank, ensuring the continuous operation of the lubricating operation, the operation is simple, and because the volume of the fuel tank is relatively small Large, so that one replenishment of the fuel tank can ensure long-term lubrication operation, simplifying frequent replenishment operations; after setting the filter, it is ensured that there is no impurities in the lubricating oil flowing into the fueling nozzle, thereby ensuring a better lubrication effect; By providing a polished layer on the surface of the support rod, the wear of the support rod during sliding is reduced, and the service life of the support rod is prolonged; after the seal pad is provided, the sealing of the joint is ensured, and leakage is avoided. It leads to waste phenomenon; after the bearing is installed at the hinge, the wear of the support rod and the connecting piece when moving is reduced.
本实施例相较采用人工进行润滑操作,利用设置在链条上方的润滑装置,利用活塞随着润滑油液面的上升下降从而控制电路的断开闭合,从而完成加油箱内润滑油的补充操作,确保了加油箱内始终存有润滑油,确保了润滑操作的持续进行,操作简单,且由于油箱的容积较大,从而对油箱的一次补充可以保证长时间的润滑操作,简化了频繁的补充操作。Compared with the manual lubrication operation in this embodiment, the lubrication device provided above the chain is used, and the piston is used to rise and fall with the rise of the lubricating oil level to open and close the control circuit, thereby completing the replenishment operation of lubricating oil in the fuel tank Ensure that there is always lubricating oil in the fuel tank, ensure the continuous operation of the lubrication operation, and the operation is simple, and because the volume of the fuel tank is large, one replenishment of the fuel tank can ensure long-term lubrication operation, simplifying frequent replenishment operations .
如图7至图11所示,在一个实施例中,As shown in FIGS. 7 to 11, in one embodiment,
所述滑橇包括固定支架和锁紧支撑装置,所述固定支架包括基座37和设于所述基座37上的第一支撑架38、第二支撑架39和第三支撑架40;所述第二支撑架39设于所述第一支撑架38和所述第三支撑架40之间,所述第一支撑架38、所述第二支撑架39和所述第三支撑架40在所述基座37上的位置均 可调节,所述锁紧支撑装置包括有一个锁销41、一个支架42、一块固定板43、一个销轴44、两块弹簧板45、一块拨板46及一根销子47;所述锁销44通过所述销子47同销轴固定,所述锁销44的头部是偏心的,在旋转后会卡住车身,达到锁紧车身的目的;所述支架42包含有一个偏心套48;所述销轴44和所述偏心套48相互同轴,所述销轴44在所述偏心套48内旋转;所述固定板43固定所述偏心套48和两块所述弹簧板45;通过拨动所述拨板46,来旋转所述锁销41;所述销轴44被两块所述弹簧板45夹紧,所述销轴44设置有倒角,当所述销轴44转到倒角位置时,会受所述弹簧板45的弹力而回到原先位置。The skid includes a fixed bracket and a locking support device. The fixed bracket includes a base 37 and a first support frame 38, a second support frame 39, and a third support frame 40 provided on the base 37; The second support frame 39 is disposed between the first support frame 38 and the third support frame 40. The first support frame 38, the second support frame 39, and the third support frame 40 are The position on the base 37 can be adjusted. The locking support device includes a locking pin 41, a bracket 42, a fixing plate 43, a pin shaft 44, two spring plates 45, a dial 46 and A pin 47; the lock pin 44 is fixed to the pin shaft by the pin 47, the head of the lock pin 44 is eccentric, and will lock the body after rotation to achieve the purpose of locking the body; The bracket 42 includes an eccentric sleeve 48; the pin 44 and the eccentric sleeve 48 are coaxial with each other, the pin 44 rotates within the eccentric sleeve 48; the fixing plate 43 fixes the eccentric sleeve 48 And the two spring plates 45; by turning the dial plate 46, the lock pin 41 is rotated; the pin 44 is clamped by the two spring plates 45 The pin 44 is chamfered, when the position of the pin 44 to the chamfer, will be affected by the spring force of the spring plate 45 and back to the original position.
所述第一支撑架38包括第一横梁48和第一套管49,所述第一横梁48设于所述第一套管49的顶部,所述第一横梁48上设有定位销50;所述基座37上设有与所述第一套管49匹配的位置不同的第一支柱50,所述第一支柱50的外径均小于所述第一套管49的内径,所述第一横梁48上还设有纵剖面呈L形的前支撑柱51,所述前支撑柱51的顶部设有第一U形翻边52,所述前支撑柱51一端与所述第一横梁48插接,所述第二支撑架39包括第二横梁52和第二套管53,所述第二横梁52设于所述第二套管53的顶部,所述第二横梁52两端均插接有纵剖面呈L形的中支撑柱54,所述中支撑柱54的顶部设有倒U形翻边55;所述基座37上设有与所述第二套管53匹配的位置不同的第二支柱56,所述第二支柱56的外径均小于所述第二套管53的内径,所述第三支撑架40包括第三横梁57和第三套管58,所述第三横梁57设于所述第三套管58的顶部,所述第三横梁57上设有第二U形翻边59;所述基座37上设有与所述第三套管58匹配的位置不同的第三支柱60,所述第三支柱60的外径均小于所述第三套管58的内径,所述基座37包括连接板61以及相互平行的第一纵梁62和第二纵梁63,所述连接板61的截面为几字形,所述连接板61的两侧与所述第一纵梁62和所述第二纵梁63的顶部固接。The first support frame 38 includes a first beam 48 and a first sleeve 49. The first beam 48 is provided on the top of the first sleeve 49. The first beam 48 is provided with a positioning pin 50; The base 37 is provided with first pillars 50 at different positions matching the first sleeve 49. The outer diameter of the first pillar 50 is smaller than the inner diameter of the first sleeve 49. A cross beam 48 is further provided with a front support column 51 with an L-shaped longitudinal section. The top of the front support column 51 is provided with a first U-shaped flange 52. One end of the front support column 51 is connected to the first cross beam 48 Plug-in connection, the second support frame 39 includes a second beam 52 and a second sleeve 53, the second beam 52 is disposed on the top of the second sleeve 53, and both ends of the second beam 52 are inserted A middle support post 54 with an L-shaped longitudinal section is connected, and an inverted U-shaped flange 55 is provided on the top of the middle support post 54; the base 37 is provided with different positions matching the second sleeve 53 The second post 56 has an outer diameter smaller than the inner diameter of the second sleeve 53, the third support frame 40 includes a third beam 57 and a third sleeve 58, the third Beam 57 is located at the Institute On the top of the third sleeve 58, a second U-shaped flange 59 is provided on the third beam 57; a third pillar with a different position matching the third sleeve 58 is provided on the base 37 60. The outer diameter of the third pillar 60 is smaller than the inner diameter of the third sleeve 58. The base 37 includes a connecting plate 61 and parallel first and second longitudinal beams 62 and 63. The connecting plate 61 has a chevron cross section, and both sides of the connecting plate 61 are fixed to the tops of the first longitudinal beam 62 and the second longitudinal beam 63.
所述锁销41的头部在旋转180度后会卡住车身,达到锁紧车身的目的,所述销轴44的旋转通过支撑下的所述拨板46转动来实现,所述拨板46上有 四个卡槽,利用滑橇的输送速度通过滚床旁边的固定杆来拨动,所述拨板46每拨动一次旋转90度,每次锁紧需拨动两次,形成旋转180度的偏心锁紧,所述拨板46上有一个缺口,用于判定锁紧支撑是否处于锁紧状态,所述锁销41与所述销轴44通过所述销子47连接,所述销子47直径为6mm,所述销轴44通过所述弹簧板45来限位,轴旋转时通过所述弹簧板45导向,所述弹簧板45厚度为2mm,材质为65Mn。The head of the lock pin 41 will lock the body after rotating 180 degrees to achieve the purpose of locking the body. The rotation of the pin shaft 44 is achieved by the rotation of the dial 46 under support, the dial 46 There are four slots on the board, and the speed of the skid is used to toggle through the fixed rod next to the roller bed. The dial 46 rotates 90 degrees every time it is turned, and needs to be turned twice for each locking, forming a rotation of 180 Degree of eccentric locking, there is a notch on the dial 46, used to determine whether the locking support is in a locked state, the locking pin 41 and the pin shaft 44 are connected by the pin 47, the pin The diameter of the sub 47 is 6 mm. The pin shaft 44 is limited by the spring plate 45. When the shaft rotates, it is guided by the spring plate 45. The thickness of the spring plate 45 is 2 mm and the material is 65Mn.
上述技术方案的有益效果为:The beneficial effects of the above technical solutions are:
本实施例包括基座和设于所述基座上的第一支撑架、第二支撑架和第三支撑架,所述第二支撑架设于所述第一支撑架和所述第三支撑架之间,所述第一支撑架、所述第二支撑架和所述第三支撑架在所述基座上的位置均可调节;本实施例可以通过调整第一支撑架、第二支撑架和第三支撑架来满足不同的车型的需求,与现有技术相比,本实施例可用于各种类型汽车的涂装生产,通用性较高,也节省了成本。This embodiment includes a base and a first support frame, a second support frame and a third support frame provided on the base, the second support frame is provided on the first support frame and the third support frame The positions of the first support frame, the second support frame, and the third support frame on the base can be adjusted; in this embodiment, the first support frame and the second support frame can be adjusted Compared with the prior art, the third support frame can meet the needs of different vehicle models. Compared with the prior art, this embodiment can be used for painting production of various types of vehicles, which has high versatility and saves costs.
本实施例锁紧支撑装置结构紧凑,设计合理,可以与摆杆连接固定,同时锁紧车身,而且具有锁紧轻便、不易积漆,易于清理等特点。The locking and supporting device of this embodiment has a compact structure and a reasonable design, can be connected and fixed with the swing rod, and lock the vehicle body at the same time, and has the characteristics of light locking, easy to accumulate paint, and easy cleaning.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention is also intended to include these modifications and variations.
Claims (7)
- 垂直双链输送机,其特征在于,包括:The vertical double chain conveyor is characterized by including:进件塔(1),所述进件塔为钢架结构;Feeding tower (1), the feeding tower is a steel frame structure;出件塔(2),与所述进件塔(1)对应设置,为框架结构,所述进件塔(1)和所述出件塔(2)之间设置有电泳池;An outlet tower (2), corresponding to the inlet tower (1), is a frame structure, and an electric swimming pool is provided between the inlet tower (1) and the outlet tower (2);滚床系统(3),滚床系统设置在出件塔到进件塔的返回线路上,起橇体返回作用;Rolling bed system (3), the rolling bed system is set on the return line from the outgoing tower to the incoming tower, and plays the role of returning the skid body;链条轨道钢结构(4),设置有两条,相互平行设置,其两端分别固定设置于所述进件塔(1)和所述出件塔(2)上,包括连接所述进件塔(1)和所述出件塔(2)上部的横向段(4-1)、设置于所述进件塔(1)内的第一纵向段(4-2)和设置于所述出件塔(2)内的第二纵向段(4-3),所述横向段(4-1)中部下沉,用于使工件浸入电泳池中;The chain track steel structure (4) is provided with two parallel to each other, and its two ends are fixedly arranged on the inlet tower (1) and the outlet tower (2) respectively, including connecting the inlet tower (1) and the horizontal section (4-1) at the upper part of the ejection tower (2), the first longitudinal section (4-2) provided in the entry tower (1) and the ejection piece A second longitudinal section (4-3) in the tower (2), the middle of the transverse section (4-1) is sunk, used to immerse the workpiece in the electric swimming pool;水平支撑轨道(5),设置有两条,相互平行设置,所述水平支撑轨道(5)设置于地面,位于所述进件塔(1)和所述出件塔(2)下端之间;There are two horizontal support rails (5), which are arranged parallel to each other. The horizontal support rails (5) are installed on the ground between the lower ends of the inlet tower (1) and the outlet tower (2);链条轨道(6),所述链条轨道(6)与所述链条轨道钢结构(4)之间通过吊臂(7)相连接,所述链条轨道(6)中设置有输送链条,所述输送链条在所述链条轨道(6)内部行走;A chain track (6), the chain track (6) and the chain track steel structure (4) are connected by a boom (7), the chain track (6) is provided with a conveyor chain, the conveyor The chain walks inside the chain track (6);驱动装置(7),设置于所述出件塔(2)上端,用于驱动所述输送链条运行;A driving device (7) is provided on the upper end of the outlet tower (2), and is used to drive the conveyor chain to run;悬挂吊具,设置有若干组,每组悬挂吊具包括,两根悬挂杆(8),两根所述悬挂杆(8)之间间隔一个工位长度,所述悬挂杆(8)为门型兜底结构,其两端悬挂在两条所述输送链条上。Hanging spreaders are provided with several groups. Each group of hanging spreaders includes two hanging rods (8), a length of a station is spaced between the two hanging rods (8), and the hanging rod (8) is a door At the two ends of the two types of pocket bottom structure, the two conveyor chains are suspended.
- 根据权利要求1所述的垂直双链输送机,其特征在于,所述横向段(4-1)包括两根上轨道(4-11)与一根下轨道(4-12),所述下轨道(4-12)设置于两根所述上轨道(4-11)之间,且以倾斜轨道(4-13)相连接且连接处圆滑过 渡,所述倾斜轨道(4-13)的斜角为40度至50度,所述下轨道(4-12)中部设有向上凸起的摆动段(4-14)。The vertical double-chain conveyor according to claim 1, characterized in that the transverse section (4-1) includes two upper rails (4-11) and one lower rail (4-12), the lower rail (4-12) It is arranged between the two upper rails (4-11) and connected by an inclined rail (4-13) with a smooth transition at the connection. The inclined angle of the inclined rail (4-13) is 40 degrees to 50 degrees, the upper part of the lower rail (4-12) is provided with an upwardly protruding swinging section (4-14).
- 根据权利要求1所述的垂直双链输送机,其特征在于,所述悬挂杆(8)为门型兜底结构,其上部较宽下部较窄,宽窄部分为圆弧过渡;所述悬挂杆(8)的顶部通过调心轴承(9)吊挂在所述输送链条上,所述输送链条两侧有轮子(10)在所述链条轨道(6)内运行,每个所述悬挂杆(8)底部的中间位置处固定一个尼龙滚轮(11),所述尼龙滚轮(11)在所述水平支撑轨道(5)上滑动。The vertical double-chain conveyor according to claim 1, characterized in that the suspension bar (8) is a door-shaped pocket bottom structure, the upper part is wider and the lower part is narrow, and the wide and narrow part is a circular arc transition; the suspension bar ( 8) The top of the chain is hung on the conveyor chain through a self-aligning bearing (9), and wheels (10) on both sides of the conveyor chain run in the chain track (6), each of the suspension rods (8) ) A nylon roller (11) is fixed at the middle of the bottom, and the nylon roller (11) slides on the horizontal support rail (5).
- 根据权利要求1所述的垂直双链输送机,其特征在于,所述输送链条由重锤张紧装置(12)向下张紧,所述的重锤张紧装置(12)包括两条独立的曲线轨道(13)、配重箱(14)和导向轮(15),每条所述曲线轨道(13)安装在所述重锤张紧装置(12)的所述配重箱(14)内并和所述配重箱(14)一起沿所述配重导向轨(16)垂直升降,所述重锤张紧装置(12)上设下降导向板(17)和返回导向板(18),所述下降导向板(17)固定在所述配重箱(14)上,所述返回导向板(18)固定连接到所述配重箱(14)下方的吊杆(19)上,所述吊杆(19)通过横杆(20)套在固定导向板(21)垂直段的外面并用螺栓固定。The vertical double-chain conveyor according to claim 1, characterized in that the conveyor chain is tensioned downward by a weight tensioning device (12), and the weight tensioning device (12) includes two independent Curve rail (13), counterweight box (14) and guide wheel (15), each of the curve rails (13) is installed in the counterweight box (14) of the weight tensioning device (12) and Together with the counterweight box (14), it is vertically lifted along the counterweight guide rail (16). The weight tensioning device (12) is provided with a lower guide plate (17) and a return guide plate (18). The lowering guide plate (17) is fixed on the weight box (14), and the return guide plate (18) is fixedly connected to the boom (19) under the weight box (14), and the boom (19) ) Slip the outside of the vertical section of the fixed guide plate (21) through the cross bar (20) and fix it with bolts.
- 根据权利要求1所述的垂直双链输送机,其特征在于,还包括自润滑装置,包括加油机构和控制机构,所述加油机构包括机架(22)、油箱(23)、连接管(24)和加油箱(25),所述油箱(23)固定在所述机架(22)上,所述油箱(23)的下端与所述连接管(24)接通,所述连接管(24)的下端与所述加油箱(25)连接,所述加油箱(25)的底面开有出油口(26),所述出油口(27)连接有喷嘴(28),所述喷嘴(28)位于链条的上方,所述油箱(23)包括油箱本体(23-1)、油箱盖(23-2)、空气过滤器(23-3)、液位计(23-4)和漏油口(23-5),所述油箱盖(23-2)固定于所述油箱本体(23-1)的顶面上,所述液位计(23-4)和所述漏油口(23-5)设于所述油箱本体(23-1)的侧壁上,所述空气过滤器(23-3)设于所述油箱盖(23-2)上,所述漏油口(23-5) 与所述连接管(24)连接,所述控制机构包括外壳(29)、控制板(30)、电磁铁(31)、开关(32)和支杆(33),所述外壳(29)与所述连接管(24)的侧壁连接,所述控制板(30)的一端穿过所述连接管(24)的侧壁位于所述连接管(24)内,且所述控制板(30)与所述连接管(24)的侧壁之间连接有弹簧,所述控制板(30)的另一端连接有铁质表层,所述控制板(30)位于所述电磁铁(31)的一侧,所述电磁铁(31)的两端通过电路与所述开关(32)连接,所述支杆(33)的一端与所述开关(32)的连接片(35)铰接,所述支杆(33)的另一端穿过所述加油箱(25)连接有活塞(34),所述活塞(34)位于所述加油箱(25)内,所述支杆(33)与所述加油箱(25)滑动连接。The vertical double-chain conveyor according to claim 1, further comprising a self-lubricating device, including a refueling mechanism and a control mechanism, the refueling mechanism includes a frame (22), an oil tank (23), and a connecting pipe (24 ) And a fuel tank (25), the fuel tank (23) is fixed on the frame (22), the lower end of the fuel tank (23) is connected with the connecting pipe (24), the connecting pipe (24 ) Is connected to the fuel tank (25) at the lower end, an oil outlet (26) is opened at the bottom of the fuel tank (25), a nozzle (28) is connected to the oil outlet (27), and the nozzle ( 28) Located above the chain, the fuel tank (23) includes a fuel tank body (23-1), a fuel tank cap (23-2), an air filter (23-3), a liquid level gauge (23-4), and oil leakage Port (23-5), the tank cap (23-2) is fixed on the top surface of the tank body (23-1), the liquid level gauge (23-4) and the oil leak port (23 -5) is provided on the side wall of the oil tank body (23-1), the air filter (23-3) is provided on the oil tank cover (23-2), and the oil leakage port (23- 5) Connected to the connecting pipe (24), the control mechanism includes a housing (29), a control board (30), an electromagnet (31), a switch (32) and a supporting rod (33), so The casing (29) is connected to the side wall of the connecting pipe (24), and one end of the control board (30) passes through the side wall of the connecting pipe (24) and is located in the connecting pipe (24) A spring is connected between the control board (30) and the side wall of the connecting tube (24), the other end of the control board (30) is connected with an iron surface layer, and the control board (30) is located on the electromagnetic On one side of the iron (31), both ends of the electromagnet (31) are connected to the switch (32) through a circuit, and one end of the support rod (33) is connected to the connecting piece (35) of the switch (32) ) Articulated, the other end of the support rod (33) is connected to a piston (34) through the fuel tank (25), the piston (34) is located in the fuel tank (25), the support rod (33) 33) Sliding connection with the fuel tank (25).
- 根据权利要求1所述的垂直双链输送机,其特征在于,所述滑橇包括固定支架和锁紧支撑装置,所述固定支架包括基座(37)和设于所述基座(37)上的第一支撑架(38)、第二支撑架(39)和第三支撑架(40);所述第二支撑架(39)设于所述第一支撑架(38)和所述第三支撑架(40)之间,所述第一支撑架(38)、所述第二支撑架(39)和所述第三支撑架(40)在所述基座(37)上的位置均可调节,所述锁紧支撑装置包括有一个锁销(41)、一个支架(42)、一块固定板(43)、一个销轴(44)、两块弹簧板(45)、一块拨板(46)及一根销子(47);所述锁销(44)通过所述销子(47)同销轴固定,所述锁销(44)的头部是偏心的,在旋转后会卡住车身,达到锁紧车身的目的;所述支架(42)包含有一个偏心套;所述销轴(44)和所述偏心套相互同轴,所述销轴(44)在所述偏心套内旋转;所述固定板(43)固定所述偏心套和两块所述弹簧板(45);通过拨动所述拨板(46),来旋转所述锁销(41);所述销轴(44)被两块所述弹簧板(45)夹紧,所述销轴(44)设置有倒角,当所述销轴(44)转到倒角位置时,会受所述弹簧板(45)的弹力而回到原先位置。The vertical double-chain conveyor according to claim 1, wherein the skid includes a fixed bracket and a locking support device, and the fixed bracket includes a base (37) and a base (37) A first support frame (38), a second support frame (39), and a third support frame (40); the second support frame (39) is provided on the first support frame (38) and the first Between the three supporting frames (40), the positions of the first supporting frame (38), the second supporting frame (39) and the third supporting frame (40) on the base (37) are all Adjustable, the locking support device includes a locking pin (41), a bracket (42), a fixed plate (43), a pin shaft (44), two spring plates (45), a dial ( 46) and a pin (47); the lock pin (44) is fixed to the pin shaft by the pin (47), the head of the lock pin (44) is eccentric, and will lock after rotation The body is locked to achieve the purpose of locking the body; the bracket (42) includes an eccentric sleeve; the pin (44) and the eccentric sleeve are coaxial with each other, and the pin (44) is in the eccentric sleeve Inner rotation; the fixing plate (43) fixes the eccentric sleeve and two pieces of the spring Plate (45); by turning the dial (46), the lock pin (41) is rotated; the pin (44) is clamped by the two spring plates (45), the pin (44) is provided with a chamfer, when the pin shaft (44) is turned to the chamfered position, it will be returned to the original position by the elastic force of the spring plate (45).
- 根据权利要求6所述的垂直双链输送机,其特征在于,所述第一支撑架(38)包括第一横梁(48)和第一套管(49),所述第一横梁(48)设于所 述第一套管(49)的顶部,所述第一横梁(48)上设有定位销(50);所述基座(37)上设有与所述第一套管(49)匹配的位置不同的第一支柱(50),所述第一支柱(50)的外径均小于所述第一套管(49)的内径,所述第一横梁(48)上还设有纵剖面呈L形的前支撑柱(51),所述前支撑柱(51)的顶部设有第一U形翻边(52),所述前支撑柱(51)一端与所述第一横梁(48)插接,所述第二支撑架(39)包括第二横梁(52)和第二套管(53),所述第二横梁(52)设于所述第二套管(53)的顶部,所述第二横梁(52)两端均插接有纵剖面呈L形的中支撑柱(54),所述中支撑柱(54)的顶部设有倒U形翻边(55);所述基座(37)上设有与所述第二套管(53)匹配的位置不同的第二支柱(56),所述第二支柱(56)的外径均小于所述第二套管(53)的内径,所述第三支撑架(40)包括第三横梁(57)和第三套管(58),所述第三横梁(57)设于所述第三套管(58)的顶部,所述第三横梁(57)上设有第二U形翻边(59);所述基座(37)上设有与所述第三套管(58)匹配的位置不同的第三支柱(60),所述第三支柱(60)的外径均小于所述第三套管(58)的内径,所述基座(37)包括连接板(61)以及相互平行的第一纵梁(62)和第二纵梁(63),所述连接板(61)的截面为几字形,所述连接板(61)的两侧与所述第一纵梁(62)和所述第二纵梁(63)的顶部固接。The vertical double-chain conveyor according to claim 6, characterized in that the first support frame (38) includes a first beam (48) and a first sleeve (49), the first beam (48) Located on the top of the first sleeve (49), a positioning pin (50) is provided on the first beam (48); the first sleeve (49) is provided on the base (37) ) The first pillars (50) with different matching positions, the outer diameters of the first pillars (50) are smaller than the inner diameters of the first sleeves (49), and the first beam (48) is also provided with A front support column (51) with an L-shaped longitudinal section, a first U-shaped flange (52) is provided on the top of the front support column (51), one end of the front support column (51) is connected to the first beam (48) Plug-in connection, the second support frame (39) includes a second beam (52) and a second sleeve (53), the second beam (52) is provided on the second sleeve (53) The top of the second beam (52) is plugged into the middle support column (54) with an L-shaped longitudinal section at both ends, and the top of the middle support column (54) is provided with an inverted U-shaped flange (55) ; The base (37) is provided with a second post (56) in a different position to match the second sleeve (53), the outer diameter of the second post (56) Are smaller than the inner diameter of the second sleeve (53), the third support frame (40) includes a third beam (57) and a third sleeve (58), the third beam (57) is provided in On the top of the third sleeve (58), a second U-shaped flange (59) is provided on the third beam (57); and the third sleeve ( 58) Matching third pillars (60) with different positions, the outer diameter of the third pillar (60) is smaller than the inner diameter of the third sleeve (58), the base (37) includes a connecting plate ( 61) and parallel to each other the first longitudinal beam (62) and the second longitudinal beam (63), the cross section of the connecting plate (61) is a zigzag, the two sides of the connecting plate (61) and the first The top of the longitudinal beam (62) and the second longitudinal beam (63) are fixed.
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CN201811312323.9A CN109484802A (en) | 2018-11-06 | 2018-11-06 | Vertical double-chain conveyor |
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CN109911523B (en) * | 2019-04-03 | 2024-04-02 | 合肥三益江海智能科技有限公司 | Emergency automatic clutch device in suspension chain conveying system |
CN111455367B (en) * | 2019-10-10 | 2022-08-12 | 浙江冠林机械有限公司 | Automatic processing production line for electric hoist |
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