WO2020086028A2 - Recipe of high scratch-resistance for porcelain tableware - Google Patents
Recipe of high scratch-resistance for porcelain tableware Download PDFInfo
- Publication number
- WO2020086028A2 WO2020086028A2 PCT/TR2019/050683 TR2019050683W WO2020086028A2 WO 2020086028 A2 WO2020086028 A2 WO 2020086028A2 TR 2019050683 W TR2019050683 W TR 2019050683W WO 2020086028 A2 WO2020086028 A2 WO 2020086028A2
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
- C04B2235/963—Surface properties, e.g. surface roughness
Definitions
- the invention relates to a recipe of high scratch-resistance for porcelain tableware and a method of production for porcelain tableware manufactured so as to have a minimum hardness of 6.5 Mohs by use of this recipe.
- the word porcelain is derived from the word porcella, the Italian name of a mussel similar to a porcelain. As far as is known, the term “porcella” was used for the first time by Marco Polo for these products from China. Different expressions can be used to describe the porcelain.
- porcelain is one of the most successful products obtained by the ceramics and it is a ceramic material which semi-light transmittance and also durability is provided on and can be used with or without glazing for technical or artistic purposes.
- it is a mass of two parts, the biscuit (body) and the glaze.
- Biscuit is the name given to ceramic products that have been shaped, dried or fired but not yet glazed. The various substances, glass or other crystals combined with glass in the finished product is only compounded by being fired.
- the porcelain glaze is similar to glass in its composition. Biscuits, a more meaningful expression by its body or its fired form, are made up of glass in which other very small crystals are added at the ratios of 70-80%.
- the glass-like paste is also the cause of the porcelain being transparent (light transmittance).
- the properties that distinguish porcelain from ceramic or soil based materials include light transmittance, low porosity, water absorption with less than 1 %, hardness and strength.
- the most important problem in the current situation is the scratches which may occur as a result of the intensive use of porcelain tableware especially in the hotel, restaurant and cafe sector and the customer complaints caused by these scratches.
- the most important reason for the occurrence of these scratches is that the hardness value of porcelain products used in the current situation is around 5.5 Mohs and this hardness value cannot be increased.
- the hardness value of TSE 10850 Porcelain Tableware Standard was determined as 5,5 Mohs.
- the patent application TR2018/03956 relates to a porcelain material-made plate, the underside of which a relief is applied to, and a method of its production for increasing the resistance of particle breakage, rising the fracture resistance, and making an aesthetic appearance.
- the patent application TR2018/03898 relates to a method of coating with nano PVD titanium increasing the color variety of porcelain without disturbing their surface shapes and preventing the product color from fading when being contacted with water and detergent in a dishwasher or by hand washing unless the product colour is exposed to impact and is not scratched during cleaning, characterized by comprising the process of washing and cleaning of porcelain with an ultrasonic washing machine, wiping and drying porcelain with gasoline and then wiping with ethyl alcohol, placing the cleaned porcelain on the hanging apparatus in the coating machine, vacuuming of the internal oxygen to open all the pores on the porcelain, coating of porcelain with argon, nitrogen, acetylene and oxygen gases sprayed to the internal environment alone or together at certain rates with a certain pressure and duration in order to obtain silver, copper, gold, rainbow colours and other colours after vacuum.
- the invention relates to a recipe of high scratch-resistance for porcelain tableware and a method of production for porcelain tableware manufactured to have a minimum hardness of 6.5 Mohs by use of this recipe.
- An object of the invention is to prevent customer complaints by preventing scratches on porcelain tableware due to intensive use, especially in hotels, restaurants and cafes.
- Another object of the invention is to increase the scratch resistance of the porcelain tableware by increasing the hardness of the porcelain tableware to a minimum of 6.5 Mohs or higher.
- Another object of the invention is to develop a production process for making the recipe, which is developed for increasing the scratch resistance of porcelain tableware, into the final product Detailed Description of the Invention
- the invention relates to a recipe of high scratch-resistance for porcelain tableware and a method of production for porcelain tableware manufactured so as to have a minimum hardness of 6.5 Mohs by use of this recipe.
- the glazing process is applied after the biscuit production in our porcelain tableware production process according to the invention.
- the final porcelain product is formed after glaze firing.
- the recipe for the porcelain tableware according to the invention comprises the following raw materials:
- Kaolin derivatives Al 2 0 3 .2Si0 2 .2H 2 O
- Quartz (Si0 2 ) derivatives 15% to 45% by weight of Quartz (Si0 2 ) derivatives, - 15% to 45% by weight of Calcium derivatives (CaO)
- the scratch resistance is increased with the addition of heat-treated quartz (Si0 2 ) at elevated temperatures, which is used in different propositions in the recipe of the present invention as a novelty compared to the available recipes, and raised to a minimum of 6.5 Mohs or higher.
- the ratio of heat-treated Si0 2 derivatives is between 1 % and 20% by weight.
- the quartz (Si0 2 ) is enabled to have resistance to abrasion during the firing reaction and its scratch resistance is increased.
- the scratch resistance is increased due to the recipe developed by supplementing the quartz (Si0 2 ) kept subject to the heat treatment in the high temperatures by keeping the quartz (Si0 2 ) ratio fixed in total. While these works are performed, they are performed without disturbing the rheology balance in the glaze recipe. For this reason, the values of density, viscosity, Gallenkamp (thixotropy) and particle size, which are among the parameters affecting the Rheology, are kept the same as the standard glaze.
- the micronized and grinded hard raw materials are mixed with kaolin derivatives and made into mud condition at appropriate values, -
- the product groups are shaped by the compression of the granules, which are obtained by drying the prepared mud in a spray drier with the addition of binder, with the pressure within the mold by isostatic presses,
- the biscuit firing of the products of the desired humidity is done at approximately 980 - 1010 °C in a kiln after the shaped raw product has been taken out of the dryer and the water in its body has been evaporated.
- the final products are obtained by firing the glazed products in the tunnel kiln at 1210-1225 °C, - The final products coming from the tunnel kiln are delivered to the quality control band for making them discerned as the first quality, the second quality, the defected and the fractured.
- the foot grinding is done to eliminate the hardness in the feet of the products discerned as the first quality and second quality after their quality control.
- the products are made ready for delivery in proper packaging after their foot grinding.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Table Devices Or Equipment (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR201815887 | 2018-10-24 | ||
| TR2018/15887 | 2018-10-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2020086028A2 true WO2020086028A2 (en) | 2020-04-30 |
| WO2020086028A3 WO2020086028A3 (en) | 2020-06-04 |
Family
ID=70332033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/TR2019/050683 Ceased WO2020086028A2 (en) | 2018-10-24 | 2019-08-12 | Recipe of high scratch-resistance for porcelain tableware |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2020086028A2 (en) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105272149A (en) * | 2015-10-14 | 2016-01-27 | 德化恒忆陶瓷艺术股份有限公司 | High-whiteness porcelain petunse and manufacture technology thereof |
| CN108164143A (en) * | 2017-12-26 | 2018-06-15 | 福州市陶瓷行业技术创新中心 | A kind of glaze formula and its preparation process |
| CN108546101A (en) * | 2018-07-09 | 2018-09-18 | 洛阳花开帝都牡丹瓷文化发展有限公司 | A kind of peony porcelain and preparation method thereof |
-
2019
- 2019-08-12 WO PCT/TR2019/050683 patent/WO2020086028A2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020086028A3 (en) | 2020-06-04 |
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