WO2020080542A1 - Freshness-retaining film and freshness-retaining container - Google Patents
Freshness-retaining film and freshness-retaining container Download PDFInfo
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- WO2020080542A1 WO2020080542A1 PCT/JP2019/041207 JP2019041207W WO2020080542A1 WO 2020080542 A1 WO2020080542 A1 WO 2020080542A1 JP 2019041207 W JP2019041207 W JP 2019041207W WO 2020080542 A1 WO2020080542 A1 WO 2020080542A1
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- Prior art keywords
- layer
- freshness
- film
- zinc oxide
- keeping
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B7/00—Preservation or chemical ripening of fruit or vegetables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/02—Wrappers or flexible covers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
Definitions
- the present invention relates to a freshness-keeping film and a freshness-keeping container used for keeping food (especially fresh foods, fruits and vegetables, etc.) and freshness of plants other than food (including keeping growth of plants).
- Plastic film exhibits various physical properties (water vapor permeability, gas permeability) due to differences in material, manufacturing method such as stretching method, and thickness.
- a film having low water vapor permeability and high gas permeability for example, polyethylene film
- the humidity inside the packaging bag or packaging container is close to 100%.
- transpiration of fruits and vegetables is suppressed. Therefore, since the plastic film packaging can completely suppress the wrinkling of fruits and vegetables due to the transpiration action, the fresh consumption of fruits and vegetables in circulation can be suppressed.
- Patent Document 4 discloses an anti-aging transportation container using coated photocatalyst particles which are partially coated with a photo-inert inorganic substance for long-term maintenance of freshness.
- This Patent Document 4 as described as “things coated like konpeito (Konpeito type particles)” and “one coated like muskmelon mask (muskmelon type particles)", The partial coating covers the surface of the photocatalyst particles so as to cover a certain area.
- the present invention has been made in view of the above situations, and not only under light conditions but also in the dark, food (especially fresh foods, fruits and vegetables) and ethylene generated from plants other than food (EN)
- a freshness-retaining film which can be efficiently decomposed into water and carbon dioxide molecules. Moreover, it aims at providing the freshness preservation container using the above-mentioned freshness preservation film.
- the freshness preservation film of the present invention comprises a first layer, a second layer and a third layer, the second layer being in the middle of the first layer and the third layer.
- the first layer contains a zinc oxide whose photocatalytically active site is coated with a coating agent in a resin having a property of hardly permeating oxygen and water vapor, and the coating rate of the zinc oxide by the coating agent is 0.
- the second layer is a layer containing an organic antifungal agent in a resin having a property of hardly permeating oxygen and water vapor
- the third layer is It is characterized in that it is a layer made of a resin having a property of making it difficult for oxygen and water vapor to permeate.
- the freshness-keeping film of the present invention is characterized in that the third resin layer does not contain the zinc oxide and the organic fungicide.
- the freshness keeping film of the present invention is characterized in that the coating amount of the coating agent is 0.2 to 10% by weight based on the weight of the zinc oxide.
- the freshness keeping film of the present invention is characterized in that the resin in at least one of the first layer, the second layer and the third layer is polyethylene.
- the freshness keeping film of the present invention is characterized in that the organic antifungal agent is 2-methoxycarbonylamino-benzimidazole.
- the freshness-keeping container of the present invention comprises the freshness-keeping film according to any one of the above (1) to (5), which is any one of a bag-like structure, a tubular structure, a tunnel structure, a layered structure, and a nested structure. It is characterized by being formed into a structure including one or more.
- plastic packaging storage is performed that can be stored for a long period of time while maintaining the freshness of food (particularly fresh foods, fruits and vegetables) and plants other than food (fresh flowers, etc.) not only under light conditions but also in the dark. It becomes possible.
- plastic packaging and storage utilizes the difference in permeability between water vapor and gas in the plastic film to package food (especially fresh food, fruits and vegetables) and non-food plants (fresh flowers, etc.) with the plastic film. This means that transpiration and respiration during storage can be suppressed and freshness can be maintained for a long period of time.
- oxygen in the film is consumed by the respiratory action of food (particularly fresh foods, fruits and vegetables) and plants other than food (fresh flowers, etc.) itself, and carbon dioxide gas is accumulated.
- the gas environment in the film changes depending on the ambient temperature, the material of the packaging material, the food to be packaged (especially fresh foods, fruits and vegetables, etc.) and the plants other than food (fresh flowers, etc.), for example, the thickness of leaf vegetables at low temperatures (5 ° C or less).
- the gas environment inside the film is stable with an oxygen concentration of 2-3% and carbon dioxide gas of 5-10%.
- the oxygen concentration in the atmosphere is 20.9% and carbon dioxide is less than 0.1%, it becomes an environment of low oxygen-high carbon dioxide concentration compared to the atmosphere, and when stored in this environment, it is compared to that stored in the atmosphere. Therefore, the effect of suppressing the deterioration of freshness (CA effect) can be obtained.
- the above-mentioned plastic film or plastic container packaging storage is also called MA storage (Modified Atmosphere), and is used as an interior material when distributing many foods (particularly fresh foods, fruits and vegetables) and plants other than food (fresh flowers, etc.). It's being used.
- MA storage Modified Atmosphere
- Suppression of wilting by transpiration of plants such as fruits and vegetables or food itself 2. Suppression of surface mechanical damage, 3. This is to obtain the effect of suppressing dew condensation on the surface of fruits and vegetables due to temperature fluctuations.
- the zinc oxide whose photocatalytic active site is coated with a coating agent by coating the active site of the zinc oxide photocatalyst with a coating agent, suppresses the activity of the photocatalyst and suppresses the generation of active oxygen, Elutes zinc ions from zinc oxide to exert antibacterial, antifungal and deodorant effects.
- the second resin layer containing an organic antifungal agent further improves the effects of antibacterial, antifungal, deodorant, etc., and maintains good freshness even for meat, fish, flowers, etc. is doing.
- FIG. 1 It is sectional drawing of the freshness preservation film in embodiment of this invention. It is a figure which shows the change of the AGEs value of pork. It is a figure which shows the comparison result of the freshness preservation effect of the freshness preservation film and the comparative examples 1 and 2 in the Example which concerns on this invention. It is a figure which shows the comparison result of the freshness preservation effect of the freshness preservation film in the Example which concerns on this invention, and Comparative Examples 1 and 2, and is a figure different from FIG. It is a figure which shows the comparison result of the freshness preservation effect after 24 hours progress. It is a figure which shows the freshness preservation effect with respect to the vacuum-processed meat of each freshness preservation film.
- FIG. 1 is a cross-sectional view of a freshness keeping film according to an embodiment of the present invention.
- the freshness keeping film of the present invention includes a first layer 1, a second layer 2 and a third layer 3 from the top.
- the first layer 1 is a layer containing zinc oxide whose photocatalytically active site is coated with a coating agent in a resin having a property of making it difficult for oxygen and water vapor to permeate.
- the second layer 2 is an intermediate layer between the first layer 1 and the third layer 3, and is a layer containing an organic antifungal agent in a resin having a property of making it difficult for oxygen and water vapor to permeate.
- the third layer 3 is a layer made of a resin having a property of making it difficult for oxygen and water vapor to permeate.
- the first layer 1 is a resin layer containing zinc oxide whose photocatalytically active site is coated with a coating agent.
- the resin used for the first layer 1 is not particularly limited as long as it is a material that does not easily transmit oxygen and water vapor.
- LDPE low density polyethylene
- HDPE high density polyethylene
- OPP stretched polypropylene
- CPP unstretched polypropylene
- ON stretched nylon (polyamide)
- CN unstretched nylon (polyamide)
- BDR polybutadiene
- the term “hardly permeates oxygen and oxygen” means that oxygen and water vapor do not permeate through the resin film in normal use. If the oxygen permeability is high, there is a problem that the object to be packaged is oxidized. In addition, when the water vapor permeability is high, the humidity inside the film when the film is formed into a bag is excessively lowered, and the plant is withered.
- the coating agent examples include KBM-403 ( ⁇ -glycidoxypropyltrimethoxysilane) and KBM-503 ( ⁇ -methacryloxypropyltrisilane), which are silane coupling agents manufactured by Shin-Etsu Chemical Co., Ltd. Methoxysilane), but mainly involved in the reaction with the surface of the inorganic oxide particles such as zinc oxide is a silanol group produced by hydrolysis of the hydrolyzable group of the silane coupling agent, It is well known that organic functional groups such as epoxy groups and methacrylic groups can mainly react with various resins and bond with them.
- silane coupling agents that is, silane coupling agents having a vinyl group, a mercapto group, an amino group or the like may be used.
- the coating treatment with the silane coupling agent can suppress the photocatalytic activity of zinc oxide in a smaller amount than the coating treatment with the inorganic substance, but the active site controlling the photocatalytic activity of the zinc oxide particle surface and the silane coupling agent
- the reactivity with the ring agent is higher than the reactivity with the inorganic surface treatment agent and the active site that controls the photocatalytic activity of the surface of the zinc oxide particles, and therefore the silane coupling agent has a small coating amount. Therefore, it is presumed that the active sites that control the photocatalytic activity on the surface of the zinc oxide particles are killed without waste.
- Zinc oxide whose photocatalytically active site is coated with a silane coupling agent which is a coating agent may be obtained by a so-called wet synthesis method, or a so-called dry method. It may be obtained by a synthetic method.
- the coating treatment method of the zinc oxide powder with the silane coupling agent may be a so-called wet method in which the silane coupling agent is added while stirring the slurry of the zinc oxide powder, and a Henschel mixer or a high speed mixer capable of high speed rotation.
- a so-called dry method in which the silane coupling agent is sprayed or dropped while stirring the zinc oxide powder at high speed with a so-called dry method, or the silane coupling agent carried with an inert gas such as nitrogen is introduced into the reaction vessel containing the zinc oxide powder.
- a so-called vapor phase method of performing coating treatment may be used.
- the coating rate of zinc oxide with a coating agent such as the above-mentioned silane coupling agent is essential to be 0.3 to 1.2%, and 0.5 to 0. It is more preferably 6%. If the coverage of zinc oxide is less than 0.3%, the photocatalytic activity of zinc oxide cannot be sufficiently suppressed. On the other hand, if the coverage of zinc oxide exceeds 1.2%, the elution of zinc ions is hindered, and the effects of sterilization, antibacterial, stick mold, deodorization, etc. cannot be obtained.
- the amount of the silane coupling agent used it is necessary to consider the specific surface area of the zinc oxide powder to be coated.
- the zinc oxide powder used had a specific surface area by the BET method of 20 m 2 / g, and the photocatalytic activity of zinc oxide could be suppressed almost completely by coating this with a 1 wt% silane coupling agent.
- the photocatalytic activity cannot be sufficiently suppressed unless the coating amount is increased based on the coverage. Inferred. In other words, it requires coverage of about 20% in the case of performing the coating treatment of the zinc oxide powder having a remarkably large specific surface area (e.g.
- the specific surface area is about several m 2 / g
- the coating amount is 0.1 to 20% by weight, preferably 0.2 to 15% by weight in consideration of dispersibility, and preferably 0.1 to 10% by weight in consideration of cost. It is preferably 0.2 to 10% by weight.
- the photocatalytic activity can be suppressed with a smaller coating amount, that is, the relative content of zinc oxide can be suppressed as much as possible. It retains its ultraviolet absorbing effect as it is, and despite its photocatalytic activity being suppressed, it retains its bactericidal, antibacterial, antifungal and deodorizing effects.
- the reason for this is due to the zinc ions contained in the silane coupling zinc oxide. That is, it is due to the action of trace metals.
- the zinc oxide contained in the freshness keeping film of the present invention is completely coated with a coupling agent, zinc ions cannot be eluted. Therefore, in the freshness keeping film of the present invention, it is essential that the zinc oxide coating is only on the photocatalytically active portion.
- the silane coupling agent in consideration of the compatibility between the resin used and the organic functional group of the silane coupling agent. This is a point of improving the dispersibility which cannot be achieved by the surface coating treatment with an inorganic substance such as Al, Si, Zr or Sn oxide or hydroxide based on the conventional technique. For example, it is used in a low density polyethylene resin. In this case, it is preferable to coat the zinc oxide powder with a silane coupling agent KBM-503 ( ⁇ -methacryloxypropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd.
- KBM-503 ⁇ -methacryloxypropyltrimethoxysilane
- the silane-coupled zinc oxide contained in the freshness-keeping film of the present invention has ultraviolet absorption, sterilization, antibacterial, antifungal, and deodorizing effects, but is used as an additive whose photocatalytic activity is suppressed.
- effects such as ultraviolet absorption, sterilization, antibacterial, antifungal, deodorization, etc. are achieved, and since the photocatalytic activity is suppressed, the resin composition and the oil and fat composition decompose. No deterioration, deterioration or discoloration.
- the silane coupling zinc oxide powder may be used alone or as a mixture with other components.
- Kneading the above silane-coupling zinc oxide into a resin composition, for example, forming a film, when using it as a packaging material for foods, etc. prevent discoloration of foods due to ultraviolet rays, and at the same time sterilize, antibacterial Also, it is possible to prevent spoilage due to antifungal action and prevent unpleasant odor during opening due to deodorizing action.
- the above-mentioned silane-coupled zinc oxide preferably has a particle size of about 40 nm to 400 nm, more preferably 100 nm to 200 nm.
- Silane-coupled zinc oxide is added to the film material made of the above resin at least on the order of ppm or ppb (1 ppb to 12 ppc (0.0000001% to 12%), preferably 1 ppb to 5 ppc (0.0000001% to 5). %) (Approx.)) And mixed (containing) or applied to the surface of the film material.
- the particle size is less than 40 nm or the content is less than 1 ppb, the frequency of contact with ethylene gas is reduced and the ethylene decomposing ability is reduced.
- the particle size exceeds 400 nm or the content exceeds 12 ppc, the transparency of the freshness-keeping film deteriorates.
- a spreading agent to which the above-mentioned silane coupling zinc oxide is added at a mass ratio of 10 ppb to 10 ppc and naturally drying.
- the base material of the spreading agent include polyalkylene glycol alkyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene octyl phenyl ether, soluble starch, casein solution, soy milk, soybean powder and the like.
- the second layer 2 is a layer containing an organic antifungal agent in a resin that does not easily transmit oxygen and water vapor.
- an organic fungicide that is excessively toxic in a film for food packaging.
- the second layer 2 which is a layer sandwiched between the first layer 1 and the third layer 3 contains an organic antifungal agent.
- various organic fungicides can be used without considering the toxicity. .
- an organic fungicide one that can be added to a freshness-maintaining product and has safety and efficacy is preferable.
- 2-Methoxycarbonylamino-benzimidazole is particularly preferable.
- the resin used for the second layer 2 is not particularly limited as long as it is a material that does not cause problems such as adhesion with an adjacent layer and is difficult to permeate oxygen and water vapor.
- the resin used for 1 layer 1 can be used.
- the resin of the second layer 2 may be the same material as the first layer 1 or may be different.
- the third layer 3 in the present invention is for keeping the organic antifungal agent of the second layer 2, which is not a food additive, inside so as not to come into direct contact with the user of the freshness-keeping film or the article to be packaged.
- the resin used for the third layer 3 is not particularly limited as long as it is a material that does not cause a problem in adhesion with an adjacent layer, and is a material that does not easily allow oxygen and water vapor to permeate.
- the resin used for 1 layer 1 can be used.
- the resin of the third layer 3 may be the same material as the first layer 1 or the second layer 2 or may be different.
- the method for producing the freshness keeping film of the present invention is not particularly limited as long as it is a method of laminating the above-mentioned first layer 1, second layer 2 and third layer 3 in a predetermined order.
- Typical methods for producing the freshness-keeping film include a laminating method and a coextrusion method. Specifically, each layer is created by a processing method such as a T-die method or an inflation molding method, and these layers are laminated in a predetermined order by a laminating method so that the layers are laminated to maintain freshness of the multilayer structure. A film is obtained.
- a laminating method a method using an adhesive or a pressure-sensitive adhesive, a thermocompression bonding method, or the like can be adopted. Further, the first layer 1, the second layer 2, and the third layer 3 are simultaneously extruded by the coextrusion method to obtain a freshness-keeping film having a multilayer structure.
- the method of performing co-extrusion is not particularly limited and may be a known method such as a T-die method or an inflation method.
- the thickness of the freshness-keeping film is not particularly limited as long as it does not impair the object of the present invention.
- the thickness of the freshness-keeping film is preferably such that flexibility and processability that are easy to use and durability that does not easily stretch or break are compatible. Further, in terms of raw material cost, it is preferable that the film is thinner because the manufacturing cost of the freshness-keeping film can be kept low.
- the freshness preservation film may include various functional layers in addition to the first layer 1, the second layer 2 and the third layer 3 described above.
- the above-mentioned first layer 1 and third layer 3 except the above-mentioned second layer 2 may or may not be the outermost layers, respectively.
- the outermost layer of the freshness-keeping film for example, in order to enhance the design of the freshness-keeping film, is provided with a decorative layer having a pattern or pattern on the surface by a printing method or embossing, or a freshness-keeping film.
- a hard code layer may be provided in order to impart physical durability or chemical durability to the surface.
- various functional layers may be provided between the first layer 1 and the second layer 2 and between the second layer 2 and the third layer 3.
- a typical example of such a function is an adhesive layer (adhesive layer).
- the freshness-keeping film of the present invention can be processed into a bag-like structure, a tubular structure, a tunnel-like structure, a layered structure, or a nesting-type freshness-keeping container by further processing the above-mentioned laminated film.
- the container may be a box-shaped freshness-keeping container having a lid provided with a freshness-keeping film inside by injection molding or the like.
- any molding method may be used as long as it is a method capable of solid-forming into a fixed shape such as a box shape.
- the silane coupling zinc oxide coated with a silane coupling agent on the photocatalytically active site is mixed in the same proportion as in the case of the freshness keeping film (containing).
- the solid may be formed into a box shape and then applied on the surface.
- the box shape here include a cube, a rectangular parallelepiped, a triangular prism, a cylinder, and a triangular pyramid, but any shape can be used as long as it can store things inside.
- LDPE low density polyethylene
- LLDPE linear low density polyethylene
- HDPE high density polyethylene
- UHMW-PE ultra high mo
- a resin film having an ethylene adsorption capacity may be used as the resin film in the freshness keeping film of the present invention.
- the freshness-keeping film itself according to the present invention can function as an adsorbent for ethylene. Is more likely to adsorb ethylene.
- the effect of suppressing the respiration and the transpiration induced by the water and carbon dioxide generated by the ethylene decomposition can be improved more than before, and by extension, food (particularly fresh foods, fruits and vegetables) and plants other than food can be used. It can contribute to the preservation of freshness.
- the method of applying the freshness-keeping film of the present invention for example, by processing the freshness-keeping film into a bag shape or a container, as a freshness-keeping bag or a freshness-keeping container, a plant or food such as fruits and vegetables is enclosed inside, Alternatively, a plant or food such as fruits and vegetables is covered with the freshness-keeping film, and the plant or food such as fruits and vegetables is directly inoculated, or a freshness-keeping film is directly attached to the inner surface of a cardboard or container for storing the plant or food such as fruits and vegetables. It can be attached or used by being attached to the inner surface of a facility such as a storage for storing plants such as fruits and vegetables or food.
- a freshness-keeping film may be attached to a ventilation device or an air intake device in a storage room for plants such as fruits and vegetables or foods. Furthermore, by sticking or laminating the freshness-keeping film of the present invention on the inner wall or the drawn-out portion of the refrigerator, or by applying the freshness-keeping container of the present invention to the refrigerator compartment, the freshness-keeping function inside the refrigerator It is also possible to add.
- the fruits and vegetables to be stored using the freshness-keeping bag and the freshness-keeping container according to the present embodiment should be appropriately determined based on the type of plant, growing method, climate and the like.
- the above-mentioned silane-coupled zinc oxide is capable of decomposing not only ethylene generated from plants such as fruits and vegetables or foods but also saprophytic gases such as aldehydes that cause corrosion.
- the saponification gas is decomposed at the same time as ethylene is decomposed to improve the freshness-retaining effect.
- ethylene decomposition functions even in a dark place, similarly to under the light condition.
- humidity maintaining condition which is an important factor in the preservation of plants such as fruits and vegetables or food, even if the gas component is changed, the ethylene decomposing performance is exhibited similarly to the low humidity condition.
- humidification in individual packaging or adjust the gas partial pressure to maintain freshness, and especially to arrange it near the surface of plants or food (for example, the surface of fruit parts of fruits and vegetables). It is more preferable to apply a freshness keeping sheet.
- the freshness-keeping bag since the freshness-keeping bag has a hollow structure with a high porosity and a high specific surface area, the minimum replenishment of oxygen carried by the respiration of plants, and the carbon dioxide that suppresses respiration is decomposed by ethylene. Can be provided. This makes it easier to maintain freshness through the suppression of respiration of plants such as fruits and vegetables or food, and promotes shelf life.
- the freshness-keeping bag and the freshness-keeping container have high water-absorbing power (power to adsorb water) on the surface, and can impart water-retaining property and moisture-retaining property to plants such as fruits and vegetables or food.
- the freshness maintaining layer film of the present invention will be described in more detail with reference to examples.
- the freshness keeping film of the present invention is not limited to these examples.
- the freshness-keeping film of the present invention (Example 1), the freshness-keeping film having only the first layer (Comparative Example 1), the blank film having only the third layer (Comparative Example 2), and a commercially available plastic bag for storage (Comparative Example 3)
- the freshness-retaining effect of the freshness-retaining film of the present invention was verified by measuring the AGEs content of pork or tuna using a freshness-preserving antibacterial pack (Comparative Example 4).
- AGEs are advanced glycation end products, that is, "substances formed by heating proteins and sugars", which are toxic and cause aging.
- Example 1 Method for manufacturing freshness-keeping film ⁇ Example 1> First, low-density polyethylene was coated with zinc oxide (trade name: AP-MO, manufactured by Nissho Chemical Co., Ltd.) whose photocatalytic active site was coated with a silane coupling agent as a coating material in a mass ratio of 0.5% of the whole. And mixed so as to obtain a film-shaped first layer by inflation molding.
- the silane-coupling zinc oxide was zinc oxide particles in which the photocatalytically active sites were coated with a silane coupling agent at a mass ratio of 0.5%.
- Example 1 of the present invention having a multilayer structure.
- a holding film was produced.
- the AGEs value of pork changes as shown in Fig. 2. Specifically, pork immediately after being slaughtered has the highest AGEs value in all parts, including lean meat, lean meat with lean meat, fat meat, and skin, and thereafter, the value decreases while being refrigerated. Became clear. Also, the AGEs value tended to rise again, albeit slightly, due to the vacuum treatment before shipment. It was suggested that the recovery of the AGEs value improved the preservation condition of meat by vacuum treatment. In particular, the tendency of recovery of the AGEs value was high in a portion containing a large amount of lipid such as red meat and fat containing sardine. In addition, the refrigerated red meat shows the average of AGEs values on the 4th and 5th refrigeration.
- Fig. 4 shows a spectrum analysis diagram of AGEs fluorescence intensity.
- Comparative Example 1 solid line
- Comparative Example 2 dashed-dotted line
- almost the same degree of decrease tended to be due to the fact that only two days had passed since the slaughter.
- the freshness-keeping film of Example 1 (coarse dotted line) of the present invention maintained a high AGEs value even when compared with that immediately after slaughter.
- tuna (tuna 7 days old) fenced 3 days ago and tuna (tuna 10 days fresh) fenced immediately before the test were used, and AGEs in tuna were used as a standard for each freshness-keeping film.
- the freshness preservation effect was verified.
- the tuna fence was cut and then subjected to oxygen water mist treatment, that is, oxidation treatment.
- oxygen water mist treatment will be described.
- the oxygen water mist treatment is performed, the AGEs value of the early crops increases, and the AGEs value of the latter crops decreases. In the case of tuna, it becomes a late reaction and aging is promoted. As a result, the change in the AGEs value becomes remarkable.
- tuna 7-day old was sealed from the left with Ziploc (registered trademark) of Comparative Example 3, treated with oxygen water mist, and then sealed with Ziploc (registered trademark) of Comparative Example 3.
- Ziploc registered trademark
- Comparative Example 4 After treatment with oxygen water mist, sealing with the Keypod (registered trademark) of Comparative Example 4 was performed, and after treatment with oxygen water mist, sealing with the freshness keeping film of Example 1 of the present invention was compared. Further, in the above-mentioned test, comparison was made immediately after the above treatment (0 hr), after 12 hours (12 hr), and after 96 hours (96 hr).
- Example 1 when sealed with the freshness-keeping film of the present invention, in Example 1, it was confirmed that the tuna fence was the most reddish and visually fresh. .
- the freshness-keeping film of the present invention is used, in addition to the freshness-keeping film, it is also used as packaging containers, air caps, packing materials, paints, sheet-like wraps (PVC), etc. using regular layer films such as bags, trays and tappers. There is.
- Example 2 A freshness-keeping film of Example 2 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 0.3%.
- Example 3 A freshness-keeping film of Example 3 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 1.2%.
- Comparative Example 5 A freshness-keeping film of Comparative Example 5 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 0.2%.
- Comparative example 6 A freshness-keeping film of Comparative Example 6 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 1.3%.
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Abstract
Description
図1は、本発明の実施形態における鮮度保持フィルムの断面図である。
本発明の鮮度保持フィルムは、図1で示すように、上から第1層1と、第2層2と、第3層3と、を備える。
第1層1は、酸素及び水蒸気を透過させにくい特性を有する樹脂中に、光触媒活性部位を被覆剤で被覆処理された酸化亜鉛を含有する層である。
第2層2は、第1層1と、第3層3との中間にあり、酸素及び水蒸気を透過させにくい特性を有する樹脂中に有機系防カビ剤を含有する層である。
第3層3は、酸素及び水蒸気を透過させにくい特性を有する樹脂からなる層である。 Hereinafter, an embodiment of the present invention will be described in detail with reference to FIG.
FIG. 1 is a cross-sectional view of a freshness keeping film according to an embodiment of the present invention.
As shown in FIG. 1, the freshness keeping film of the present invention includes a
The
The
The
第1層1は、光触媒活性部位が被覆剤で被覆処理された酸化亜鉛を含む樹脂層である。第1層1に用いられる樹脂としては、酸素及び水蒸気を透過させにくい素材であれば特に制限されない。具体的には、LDPE:低密度ポリエチレン、HDPE:高密度ポリエチレン、OPP:延伸ポリプロピレン、CPP:無延伸ポリプロピレン、ON:延伸ナイロン(ポリアミド)、CN:無延伸ナイロン(ポリアミド)、BDR:ポリブタジェン、PMP:ポリメチルベンテン、BOV:延伸ビニロン、OV:PVDC塗布延伸ビニロン、PET:ポリエチレンテレフタレート、PVDC:ポリ塩化ビニルデン、KOP:ポリ塩化ビニルデン塗布OPP、KON:ポリ塩化ビニリデン塗布ON、EVOH:エチレン・ビニルアルコール共重合体、EVA:エチレン・酢酸ビニル共重合体、PS:ポリスチレン、PT:普通セロファン、MST:ポリマータイプ防湿セロファン、ABS:アクリロニトリル-ブタジエン-スチレン共重合体等が挙げられる。これらは、単独又は組み合わせて使用することができる。ここで、酸素及び素性気を透過させにくいとは、通常の使用状態においては、酸素及び水蒸気が樹脂フィルムを透過しないことを意味する。酸素の透過度が高いと、被包装物が酸化してしまうといった問題を生ずる。また、水蒸気の透過度が高いと、フィルムを袋状とした際の内部の湿度が低下しすぎて植物がしおれてしまう。 First, the
The
第2層2は、酸素及び水蒸気を透過させにくい樹脂中に、有機系防カビ剤を含有する層である。一般的に、食品包装用のフィルムには、過度に毒性の強い有機系防カビ剤を採用しにくい。しかし、上記の鮮度保持フィルムでは、第1層1と第3層3との間に挟まれた層である第2層2に有機系防カビ剤が含まれる。このため、上記の鮮度保持フィルムを用いる場合、鮮度保持フィルムが、使用者や被包装物と直接接触しないため、毒性の強弱を考慮することなく種々の有機系防カビ剤を使用することができる。このような有機系防カビ剤としては、鮮度保持製品に添加出来るもので安全性及び効力があるものが好ましい。特に、2-メトキシカルボニルアミノ-ベンゾイミダゾールが好適である。 Next, the
The
本発明における第3層3は、食品添加物でもない第2層2の有機系防カビ剤を鮮度保持フィルムの使用者や被包装物に直接接触させないように、内側に留めておくためのものである。第3層3に用いられる樹脂としては、隣接する層との密着性等に問題を生じないものであり、酸素及び水蒸気を透過させにくい素材であれば特に制限されるものではなく、上述の第1層1に用いられる樹脂を使用することができる。また、第3層3の樹脂は、第1層1や第2層2と同じ材質であっても、異なっていてもよい。 Next, the
The
本発明の鮮度保持フィルムの製造方法は、上述の第1層1、第2層2、第3層3とを、所定の順序で積層する方法であれば特に限定されない。鮮度保持フィルムの典型的な製造方法としては、ラミネート法や共押出し法等が挙げられる。具体的には、Tダイ法やインフレーション成形法等の加工方法により各層をそれぞれ作成し、これらを所定の順序で、ラミネート加工法により積層することによって各層を張り合わせることで、多層構造の鮮度保持フィルムが得られる。ラミネート加工方法としては、接着剤や粘着剤を用いる方法や、熱圧着法等を採用することができる。また、第1層1、第2層2、及び第3層3を、共押出し法により同時に押し出すことによっても、多層構造の鮮度保持フィルムが得られる。共押出しを行う方法は特に限定されず、Tダイ法やインフレーション法等の周知の方法であってよい。 Next, a method of manufacturing the freshness keeping film will be described.
The method for producing the freshness keeping film of the present invention is not particularly limited as long as it is a method of laminating the above-mentioned
鮮度保持フィルムの最外層には、例えば、鮮度保持フィルムの意匠性を高めるために、印刷法やエンボス加工等により表面に模様や図柄が付与された加飾層が設けられたり、鮮度保持フィルムの表面に物理的耐久性や化学的耐久性を付与するために、ハードコード層が設けられたりしてもよい。 The freshness preservation film may include various functional layers in addition to the
The outermost layer of the freshness-keeping film, for example, in order to enhance the design of the freshness-keeping film, is provided with a decorative layer having a pattern or pattern on the surface by a printing method or embossing, or a freshness-keeping film. A hard code layer may be provided in order to impart physical durability or chemical durability to the surface.
本発明の鮮度保持フィルム(実施例1)、第1層のみの鮮度保持フィルム(比較例1)、第3層のみのブランクフィルム(比較例2)、市販の保存用プラスチックバッグ(比較例3)及び鮮度保持抗菌パック(比較例4)を用いて、豚肉又はマグロのAGEs含量を計測することにより、本発明の鮮度保持フィルムにおける鮮度保持効果を検証した。なお、AGEsとは、終末糖化産物(Advanced Glycation End Products)、即ち「タンパク質と糖が加熱されてできた物質」であり、毒性を持ち、老化を進める原因物質である。 Hereinafter, the freshness maintaining layer film of the present invention will be described in more detail with reference to examples. The freshness keeping film of the present invention is not limited to these examples.
The freshness-keeping film of the present invention (Example 1), the freshness-keeping film having only the first layer (Comparative Example 1), the blank film having only the third layer (Comparative Example 2), and a commercially available plastic bag for storage (Comparative Example 3) The freshness-retaining effect of the freshness-retaining film of the present invention was verified by measuring the AGEs content of pork or tuna using a freshness-preserving antibacterial pack (Comparative Example 4). In addition, AGEs are advanced glycation end products, that is, "substances formed by heating proteins and sugars", which are toxic and cause aging.
<実施例1>
まず、低密度ポリエチレンに、被覆材としてシランカップリング剤で光触媒活性部位を被覆処理した酸化亜鉛(商品名:AP-MO、株式会社ニッショー化学社製)を全体の0.5%の質量割合となるように混和し、これをインフレーション成形加工によりフィルム状の第1層を作製した。なお、上記のシランカップリング酸化亜鉛は、シランカップリング剤を質量比0.5%で光触媒活性部位に被覆した酸化亜鉛粒子であった。
次に、低密度ポリエチレンに、2-メトキシカルボニルアミノ-ベンゾイミダゾール(商品名:AP-OK、株式会社ニッショー化学社製)を混和し、これをインフレーション成形加工によりフィルム状の第2層を作製した。次いで、低密度ポリエチレンをインフレーション成形加工によりフィルム状の第3層を作製した。
上記のようにして作製した第1層、第2層及び第3層を、この順序で積層し、ラミネート加工成形による熱蒸着(ヒートシール)によって張り合わせ、多層構成の本発明の実施例1の鮮度保持フィルムを製造した。 1. Method for manufacturing freshness-keeping film <Example 1>
First, low-density polyethylene was coated with zinc oxide (trade name: AP-MO, manufactured by Nissho Chemical Co., Ltd.) whose photocatalytic active site was coated with a silane coupling agent as a coating material in a mass ratio of 0.5% of the whole. And mixed so as to obtain a film-shaped first layer by inflation molding. The silane-coupling zinc oxide was zinc oxide particles in which the photocatalytically active sites were coated with a silane coupling agent at a mass ratio of 0.5%.
Next, 2-methoxycarbonylamino-benzimidazole (trade name: AP-OK, manufactured by Nissho Chemical Co., Ltd.) was mixed with low-density polyethylene, and this was subjected to inflation molding to form a film-shaped second layer. . Next, low-density polyethylene was subjected to inflation molding to form a film-shaped third layer.
The first layer, the second layer, and the third layer produced as described above are laminated in this order, and laminated by thermal evaporation (heat sealing) by laminating and molding to obtain the freshness of Example 1 of the present invention having a multilayer structure. A holding film was produced.
実施例1の製造方法において作製された第1層のみを比較例1の鮮度保持フィルムとした。 <Comparative Example 1>
Only the first layer produced by the production method of Example 1 was used as the freshness keeping film of Comparative Example 1.
実施例1の製造方法において作製された第3層のみを比較例2の鮮度保持フィルムとした。 <Comparative example 2>
Only the third layer produced by the production method of Example 1 was used as the freshness keeping film of Comparative Example 2.
ジップロック(登録商標)を比較例3として用いた。 <Comparative example 3>
Ziploc® was used as Comparative Example 3.
キーポッド(登録商標)を比較例4として用いた。 <Comparative example 4>
Keypod (registered trademark) was used as Comparative Example 4.
試験材料としては、株式会社大商金山牧場より提供を受けた、屠殺直後(屠殺35分後、計測は2時間後)の豚肉、屠殺14日後、4日間冷蔵保存の冷蔵保存豚肉1、屠殺13日後、5日間冷蔵保存の冷蔵保存豚肉2、屠殺6日後又は7日後、冷蔵保存及び出荷前真空処理の真空処理済豚肉の様々な肉部位(赤肉、サシの入った豚赤肉(脂多)、脂身、皮等)を用いた。これらのAGEs蛍光強度値をシャープ社製のAGEs計測器(プロトタイプ)を用いて計測した。次いで、各豚肉を実施例1並びに比較例1及び2の鮮度保持フィルムで包み、保冷剤で2日間冷蔵保存した後に、再び、AGEs蛍光強度値の計測を行い、保存状態の差を検証した。 2. Evaluation of freshness retention effect As test materials, pork immediately after slaughter (35 minutes after slaughter, measurement after 2 hours) provided by Daisho Kanayama Ranch Co., Ltd., 14 days after slaughter, refrigerated for 4
次いで、本発明の鮮度保持フィルムにおける酸化亜鉛の被覆率について検証した。
<実施例2>
上記実施例1において、シランカップリング剤による酸化亜鉛の被覆率を0.3%とした以外は、実施例1と同様にして実施例2の鮮度保持フィルムを製造した。 3. Coverage of Zinc Oxide Next, the coverage of zinc oxide in the freshness keeping film of the present invention was verified.
<Example 2>
A freshness-keeping film of Example 2 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 0.3%.
上記実施例1において、シランカップリング剤による酸化亜鉛の被覆率を1.2%とした以外は、実施例1と同様にして実施例3の鮮度保持フィルムを製造した。 <Example 3>
A freshness-keeping film of Example 3 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 1.2%.
上記実施例1において、シランカップリング剤による酸化亜鉛の被覆率を0.2%とした以外は、実施例1と同様にして比較例5の鮮度保持フィルムを製造した。 <Comparative Example 5>
A freshness-keeping film of Comparative Example 5 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 0.2%.
上記実施例1において、シランカップリング剤による酸化亜鉛の被覆率を1.3%とした以外は、実施例1と同様にして比較例6の鮮度保持フィルムを製造した。 <Comparative example 6>
A freshness-keeping film of Comparative Example 6 was produced in the same manner as in Example 1 except that the coverage of zinc oxide with the silane coupling agent was 1.3%.
Claims (6)
- 第1層と、第2層と、第3層と、を備え、
前記第2層は、前記第1層と、前記第3層との中間にあり、
前記第1層は、酸素及び水蒸気を透過させにくい特性を有する樹脂中に、光触媒活性部位を被覆剤で被覆処理された酸化亜鉛を含有し、前記被覆剤による前記酸化亜鉛の被覆率が0.3~1.2%である層であり、
前記第2層は、酸素及び水蒸気を透過させにくい特性を有する樹脂中に、有機系防カビ剤を含有する層であり、
前記第3層は、酸素及び水蒸気を透過させにくい特性を有する樹脂からなる層であることを特徴とする鮮度保持フィルム。 A first layer, a second layer, and a third layer,
The second layer is intermediate between the first layer and the third layer,
The first layer contains zinc oxide whose photocatalytically active site is coated with a coating agent in a resin having a property of hardly permeating oxygen and water vapor, and the coating rate of the zinc oxide by the coating agent is 0. 3 to 1.2% of the layer,
The second layer is a layer containing an organic antifungal agent in a resin having a property of making oxygen and water vapor hardly permeate,
The freshness-keeping film, wherein the third layer is a layer made of a resin having a property of making it difficult for oxygen and water vapor to permeate. - 前記第3層が、前記酸化亜鉛及び前記有機系防カビ剤を含有しないことを特徴とする請求項1に記載の鮮度保持フィルム。 The freshness-keeping film according to claim 1, wherein the third layer does not contain the zinc oxide and the organic antifungal agent.
- 前記被覆剤の被覆量は、前記酸化亜鉛の重量に対して0.2~10重量%であることを特徴とする請求項1又は2に記載の鮮度保持フィルム。 The freshness-keeping film according to claim 1 or 2, wherein the coating amount of the coating agent is 0.2 to 10% by weight based on the weight of the zinc oxide.
- 前記第1層、前記第2層、及び前記第3層の少なくとも1層における前記樹脂が、ポリエチレンであることを特徴とする請求項1~3のいずれか1項に記載の鮮度保持フィルム。 The freshness preservation film according to any one of claims 1 to 3, wherein the resin in at least one of the first layer, the second layer, and the third layer is polyethylene.
- 前記有機系防カビ剤は、2-メトキシカルボニルアミノ-ベンゾイミダゾールであることを特徴とする請求項1~4のいずれか1項に記載の鮮度保持フィルム。 The freshness keeping film according to any one of claims 1 to 4, wherein the organic antifungal agent is 2-methoxycarbonylamino-benzimidazole.
- 請求項1~5のいずれか1項に記載の鮮度保持フィルムを、袋状構造、筒状構造、トンネル構造、層状構造、及び入れ子構造のうちいずれか1つ以上を含む構造に形成してなることを特徴とする鮮度保持容器。 A freshness-retaining film according to any one of claims 1 to 5 is formed into a structure including any one or more of a bag-shaped structure, a tubular structure, a tunnel structure, a layered structure, and a nested structure. A container for keeping freshness, which is characterized in that
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH0859890A (en) * | 1994-06-16 | 1996-03-05 | Mitsui Mining & Smelting Co Ltd | Coated zinc oxide powder and composition containing same |
WO2017135433A1 (en) * | 2016-02-04 | 2017-08-10 | 川上 茂樹 | Functional film, functional container, and method for retaining freshness |
JP2019001755A (en) * | 2017-06-16 | 2019-01-10 | 住友ベークライト株式会社 | Antifungal agent, antifungal resin film, antifungal laminate film and antifungal package |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH0859890A (en) * | 1994-06-16 | 1996-03-05 | Mitsui Mining & Smelting Co Ltd | Coated zinc oxide powder and composition containing same |
WO2017135433A1 (en) * | 2016-02-04 | 2017-08-10 | 川上 茂樹 | Functional film, functional container, and method for retaining freshness |
JP2019001755A (en) * | 2017-06-16 | 2019-01-10 | 住友ベークライト株式会社 | Antifungal agent, antifungal resin film, antifungal laminate film and antifungal package |
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