WO2020078040A1 - Pump truck - Google Patents

Pump truck Download PDF

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Publication number
WO2020078040A1
WO2020078040A1 PCT/CN2019/093923 CN2019093923W WO2020078040A1 WO 2020078040 A1 WO2020078040 A1 WO 2020078040A1 CN 2019093923 W CN2019093923 W CN 2019093923W WO 2020078040 A1 WO2020078040 A1 WO 2020078040A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor
pump
pump truck
power supply
battery assembly
Prior art date
Application number
PCT/CN2019/093923
Other languages
French (fr)
Chinese (zh)
Inventor
储成火
张铁桥
双纪文
Original Assignee
三一汽车制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三一汽车制造有限公司 filed Critical 三一汽车制造有限公司
Publication of WO2020078040A1 publication Critical patent/WO2020078040A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • E04G21/0463Devices for both conveying and distributing with distribution hose with booms with boom control mechanisms, e.g. to automate concrete distribution

Definitions

  • the present application relates to the technical field of construction machinery, specifically, to a pump truck.
  • one driving method of the concrete delivery pump truck is electric drive.
  • the patent publication CN201410818251 discloses a pure electric drive pump truck.
  • the pump truck needs to rely on walking and working. Battery-powered, due to the high power of the pump truck, the large amount of electricity used, and the slow charging speed, which may affect the construction and driving; one driving mode is the engine drive.
  • the engine needs to work all the time, waiting for the pump truck , The stirring device needs to work, at this time, the engine also needs to work, and the energy consumption is high.
  • the power consumption of the electric drive is relatively large and the working efficiency is low. When the engine fails, the engine cannot continue to work, which affects the working efficiency.
  • This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
  • this application proposes a pump truck.
  • the present application provides a pump truck, including: a battery assembly, which is connected to the motor module, and the battery assembly is used to supply power to the motor module; an engine, which is connected to a driving axle that drives the pump truck; a power supply interface, Connected to the battery assembly and / or motor module for connecting external power supply; wherein, the motor module is used for at least the main oil pump of the pump truck, the boom pump, the water washing pump, the turntable rotation, the cooling fan and the stirring mechanism in the hopper One of them provides power.
  • This application provides a pump truck including a battery assembly, an engine, and a power supply interface, wherein the battery assembly is connected to the motor module, and the motor module is powered by the battery assembly, so that the motor module completes the corresponding functions, such as the main At least one of the oil pump, boom pump, water washing pump, turntable rotation, cooling fan, and stirring mechanism in the hopper provides power; connect the engine to the driving axle that drives the pump truck, and drive the driving truck of the pump truck through the engine
  • the bridge works; the power supply interface is connected to the battery assembly, directly connected to the external power supply through the power supply interface, and the battery assembly is charged through the external power supply to ensure the power supply of the battery assembly; the power supply interface can also be directly connected to the motor module , Powered by an external power supply to drive the motor module to run.
  • the pump truck provided by this application realizes the operation of the hybrid drive pump truck through the engine, battery assembly and power supply interface. After the engine stops working, the charged battery assembly can continue to drive the motor module to complete the corresponding work to achieve the effect of energy saving, or There is a power supply interface directly connected to an external power supply to achieve direct drive, and the motor module completes the corresponding work through electric drive, which improves the working efficiency of the pump truck, and ultimately achieves the purposes of reducing the energy consumption of the pump truck and improving the performance parameters.
  • the pump truck in the above technical solution provided by the present application may also have the following additional technical features:
  • a gearbox the input end of the gearbox is connected to the output end of the engine; a drive shaft, one end of the drive shaft is connected to the output end of the gearbox; transfer case, drive shaft The other end of is connected to the first input end of the transfer case, and the output end of the transfer case is connected to the drive axle.
  • the output end of the gearbox and the input end of the transfer case are connected through the transmission shaft to ensure the transmission of power.
  • the output of the transfer case is connected to the driving axle.
  • it further includes: a generator, and the input end of the generator is at least one of the power take-off end of the engine, the power take-off end of the gearbox, and the second output end in the transfer case Connection, the output end of the generator is connected with the battery assembly.
  • the generator is connected to one of the engine, gearbox and transfer case to provide power to generate electricity, and the output of the generator is connected to the battery assembly, so that the current generated by the generator is inverted It can charge the battery assembly, and can also directly drive the motor module to achieve the corresponding function of the motor module.
  • the engine drives the generator to generate electricity, which can supply power to the battery module to achieve hybrid drive. After the engine stops working, the charged battery assembly can continue to drive the motor module to complete the corresponding work, achieving energy-saving effects, and the motor module is powered by electricity The driver completes the corresponding work, which improves the working efficiency of the pump truck, and finally achieves the purposes of reducing the energy consumption of the pump truck and improving the performance parameters.
  • a boom pump which is used to drive the unfolding and folding of each boom of the pump truck, the boom pump is connected to the transfer box, or the boom pump is connected to The drive motor is connected, and the battery assembly is also used to power the drive motor.
  • the boom pump is connected to the engine through the transfer box and is driven by the engine.
  • the transfer box matches the corresponding power of the boom pump, and then The unfolding and folding of the booms driving the pump trucks ensure the transportation of materials.
  • the boom pump is driven by a motor, and the motor is connected to the battery assembly or an external power source through a power supply interface, and the boom pump motor is driven by the power provided by the generator, so that the boom pump motor drives the boom pump to complete the corresponding work.
  • the boom pump is driven by electricity, so as to ensure accurate control of the boom pump and improve its working efficiency.
  • it further includes: a motor, which is connected to the power supply interface; and a main oil pump, which is connected to the motor or the transfer box.
  • the main oil pump is driven by a motor to ensure the running stability; on the one hand, the main oil pump can also be connected to the transfer case, driven by the engine, and distribute power according to the actual working conditions through the transfer case. For example, when the pump truck is in a running state, more power is distributed to the drive system, and when the pump truck is in a working state, more power is distributed to the generator and the main oil pump.
  • the motor is directly connected to an external power supply or provides power through other power supply interfaces.
  • it further includes: a hydraulic pump connected to the engine; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump, and the power output end of the motor is connected to the generator.
  • the pump truck further includes a mutually matched hydraulic pump and a motor, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator, that is, the whole of the hydraulic pump and the motor cooperate with the generator,
  • the engine drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator to generate electricity to ensure the effective work of the pump truck.
  • the battery assembly includes a battery pack; wherein, the generator is connected to the battery pack via the rectifier, and the battery pack and the motor module are connected via the inverter.
  • the battery assembly includes a battery pack, wherein the battery pack and the generator are connected through a rectifier, so that the electrical energy provided by the generator is converted from alternating current to direct current after the rectifier is stored in Inside the battery pack; and the battery pack and the motor module are connected by an inverter, so that the electrical energy stored in the battery pack is converted into DC power after the inverter is converted and can be used by the motor module, so as to ensure that the motor module completes the corresponding work.
  • the motor module includes: a water washing motor, a rotary motor, an air-cooled motor, and an agitating motor; the water washing motor is used to drive a water washing pump, and the rotary motor drives the turntable of the pump truck through a rotary speed reducer The rotary, air-cooled motor is used to drive the cooling fan, and the stirring motor drives the stirring mechanism in the hopper of the pump truck to rotate through the stirring reducer.
  • the motor module specifically includes a washing motor, a rotary motor, an air-cooled motor, and a stirring motor.
  • a washing motor is used to drive the washing pump
  • the rotary motor drives the turntable of the pump truck through the rotary reducer
  • the air-cooled motor is used to drive the cooling fan
  • the stirring motor drives the stirring mechanism in the pump hopper to rotate through the stirring reducer.
  • the motor controller is connected to the battery assembly, the generator, and the motor module, respectively.
  • the motor controller has a built-in inverter module and rectifier module to realize the inverter or rectification of the current passing through the motor controller to meet the needs of different devices. Therefore, the motor controller and the battery are separately The components, generators and motor modules are connected to ensure precise control of the pump truck and stability of performance.
  • it further includes: a transformer, which is connected to the power supply interface and the battery assembly, and the transformer is located between the power supply interface and the battery assembly.
  • the voltage of the external power supply is adjusted to a voltage that meets the charging requirements of the battery assembly by setting a transformer to ensure the safety of charging.
  • FIG. 1 shows a structural block diagram of a pump truck according to the first embodiment of the present application
  • FIG. 2 shows a structural block diagram of a pump truck according to a second embodiment of the present application
  • FIG. 3 shows a structural block diagram of a pump truck according to a third embodiment of the present application.
  • FIG. 4 shows a structural block diagram of a pump truck according to a fourth embodiment of the present application.
  • FIG. 5 shows a structural block diagram of a pump truck according to a fifth embodiment of the present application.
  • 1 pump truck 10 charging port / power supply port, 12 battery pack, 14 engine, 16 main oil pump, 18 drive axle, 20 generator, 22 gearbox, 24 drive shaft, 26 transfer box, 28 boom pump, 30 Boom pump motor, 32 water washing motor, 34 rotary motor, 36 air-cooled motor, 38 stirring motor, 40 motor.
  • the pump truck 1 according to some embodiments of the present application will be described below with reference to FIGS. 1 to 5.
  • the present application provides a pump truck 1 including: a battery assembly 12 connected to a motor module.
  • the battery assembly 12 is used to supply power to the motor module; an engine 14 is driven to drive the pump truck 1
  • the drive axle 18 is connected; the power supply interface is connected to the battery assembly 12 and / or the motor module for connecting an external power supply; wherein, the motor module is used for the main oil pump 16, the boom pump 28, the water washing of the pump truck 1 At least one of the pump, the turntable rotation, the cooling fan, and the stirring mechanism in the hopper provides power.
  • This application provides a pump truck 1 including a battery assembly 12, an engine 14, and a power supply interface, wherein the battery assembly 12 is connected to the motor module, and the motor module is powered by the battery assembly 12, so that the motor module performs the corresponding functions, such as Provide power for at least one of the main oil pump 16, boom pump 28, water wash pump, turntable rotation, cooling fan, and stirring mechanism in the hopper of the pump truck 1; the drive axle 18 that drives the engine 14 and the pump truck 1 Connected to work, the drive axle 18 of the pump truck 1 is driven by the engine 14; the power supply interface is connected to the battery assembly 12 and directly connected to the external power supply through the power supply interface, and the battery assembly 12 is charged by the external power supply to achieve the guarantee The power supply of the battery assembly 12; the power supply interface can also be directly connected to the motor module, which is powered by an external power supply and drives the motor module to run.
  • the battery assembly 12 is connected to the motor module, and the motor module is powered by the battery assembly 12, so that the motor module performs the corresponding functions, such
  • the pump truck 1 provided by this application realizes the operation of the hybrid drive pump truck 1 through the engine 14, the battery assembly 12 and the power supply interface. After the engine 14 stops working, the charged battery assembly 12 can continue to drive the motor module to complete the corresponding work. To achieve the effect of energy saving, or directly connected to the external power supply through the power supply interface, the motor module completes the corresponding work through electric drive, which improves the working efficiency of the pump truck 1 and ultimately reduces the energy consumption of the pump truck 1 and improves the performance parameters. .
  • a gearbox 22 the input end of the gearbox 22 is connected to the output end of the engine 14; a transmission shaft 24, one end of the transmission shaft 24 is connected to The output end of the gearbox 22 is connected; the transfer case 26, the other end of the transmission shaft 24 is connected to the first input end of the transfer case 26, and the output end of the transfer case 26 is connected to the drive axle 18.
  • the output end of the gearbox 22 and the input end of the transfer case 26 are connected through the transmission shaft 24 to ensure the transmission of power.
  • the output end of the transfer case 26 is connected to the drive axle 18, and through the setting of the transfer case 26, power can be distributed according to actual working conditions.
  • it further includes: a generator 20, an input end of the generator 20 and a power take-off end of the engine 14, and a power take-off of the gearbox 22 At least one of the terminal and the second output terminal of the transfer case 26 is connected, and the output terminal of the generator 20 is connected to the battery assembly 12.
  • the generator 20 is connected to one of the engine 14, the gearbox 22, and the transfer case 26 to provide power to generate electricity.
  • the output of the generator 20 is connected to the battery assembly 12, so that the generator 20 The generated current can charge the battery assembly 12 after being inverted, and can also directly drive the motor module to work to realize the corresponding function of the motor module.
  • the engine 14 drives the generator 20 to generate electricity, which can supply power to the battery module and realize hybrid driving.
  • the charged battery assembly 12 can continue to drive the motor module to complete the corresponding work, which achieves the effect of energy saving, and the motor
  • the module is driven by electric power to complete the corresponding work, which improves the working efficiency of the pump truck 1, and finally achieves the purpose of reducing the energy consumption of the pump truck 1 and improving the performance parameters.
  • the boom pump 28 is further included.
  • the boom pump 28 is used to drive the unfolding and folding of each boom of the pump truck 1, and the boom pump 28 is connected to the transfer box 26.
  • the boom pump 28 is connected to the drive motor, and the battery assembly is also used to supply power to the drive motor.
  • the boom pump 28 is connected to the engine 14 through the transfer box 26, and is driven by the engine 14.
  • the transfer box 26 is the boom pump 28 matches the corresponding power, and then drives the unfolding and folding of each boom of the pump truck 1 to ensure the transportation of materials.
  • the boom pump 28 is driven by a motor, the motor is connected to the battery assembly 12 or an external power source through a power supply interface, and the boom pump motor 30 is driven by the power provided by the generator 20, so that the boom pump motor 30 drives the boom The pump 28 completes the corresponding work.
  • the boom pump 28 is driven by electricity, so as to ensure accurate control of the boom pump 28 and improve its working efficiency.
  • it further includes: an electric motor 40 connected to the power supply interface; a main oil pump 16 connected to the electric motor 40 or the transfer case 26 connection.
  • the main oil pump 16 is driven by the electric motor 40 to ensure running stability; on the one hand, the main oil pump 16 can also be connected to the transfer case 26, driven by the engine 14, and operated by the transfer case 26 according to actual conditions Situation to distribute power. For example, when the pump truck 1 is in a running state, more power is distributed to the drive system, and when the pump truck 1 is in a working state, more power is distributed to the generator 20 and the main oil pump 16. Among them, the motor 40 is directly connected to an external power source or provides power through other power supply interfaces.
  • it further includes: a hydraulic pump connected to the engine 14; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump, and the power output end of the motor is connected to the generator 20 .
  • the pump truck 1 further includes a hydraulic pump and a motor that cooperate with each other, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator 20, that is, the hydraulic pump and the motor are integrated with the generator 20 Cooperating with each other, the engine 14 drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator 20 to generate electricity to ensure the effective work of the pump truck 1 and the layout is flexible.
  • the motor module further includes: a water washing motor 32, a slewing motor 34, an air-cooled motor 36, and a stirring motor 38;
  • the pump drives the turntable of the pump truck 1, the air-cooled motor 36 is used to drive the cooling fan, and the stirring motor 28 drives the stirring mechanism in the hopper of the pump truck 1 to rotate through the stirring reducer.
  • the motor module specifically includes a water washing motor 32, a rotary motor 34, an air-cooled motor 36, and a stirring motor 38.
  • the water washing motor 32 is used to drive a water washing pump
  • the rotary motor 34 passes
  • the rotary speed reducer drives the turntable of the pump truck 1
  • the air-cooled motor 36 is used to drive the cooling fan, which is used to cool the hydraulic oil
  • the stirring motor 28 drives the stirring mechanism in the hopper of the pump truck 1 to rotate through the stirring reducer, thereby realizing the pump
  • the functions of water washing, turning, air cooling and stirring of the materials of the truck 1 ensure the normal operation of the pump truck 1.
  • the battery assembly 12 includes a battery pack; wherein, the generator 20 is connected to the battery pack via the rectifier, and the battery pack and the motor module pass through the inverter phase connection.
  • the battery assembly 12 includes a battery pack, wherein the battery pack and the generator 20 are connected by a rectifier, so that the electrical energy provided by the generator 20 is converted from alternating current to electricity after the rectifier
  • the DC power is stored in the battery pack
  • the battery pack and the motor module are connected by an inverter, so that the electrical energy stored in the battery pack can be converted into AC power for the motor module after the inverter is converted, thereby ensuring the completion of the motor module Work accordingly.
  • the motor controller is connected to the battery assembly 12, the generator 20, and the motor module, respectively.
  • the motor controller has a built-in inverter module and rectifier module to achieve the inverter or rectification of the current passing through the motor controller to meet the needs of different devices. Therefore, the motor controller and the battery are separately The assembly 12, the generator 20 and the motor module are connected to ensure precise control of the pump truck 1 and stability of performance.
  • it further includes: a transformer, which is connected to the power supply interface and the battery assembly 12, and the transformer is located between the power supply interface and the battery assembly.
  • the voltage of the external power supply is adjusted to a voltage that meets the charging requirements of the battery assembly 12 by setting a transformer to ensure charging safety.
  • this application provides a pump truck 1 including an energy storage battery, an engine 14 and a charging port / power supply port 10, in which the engine 14 is carried out via a gearbox 22, a transmission shaft 24 and a transfer box 26 After power transmission, they are connected to the main oil pump 16, drive axle 18 and boom pump 28 respectively, which are used to drive the main oil pump 16, drive axle 18 and boom pump 28; the energy storage battery is connected with the motor module through the motor controller
  • the washing motor 32 of the water washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system are connected, so as to realize the washing, rotation, air cooling and stirring of the materials of the pump truck 1 Function:
  • the charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module through a transformer.
  • the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run.
  • the hybrid drive is implemented by the engine 14 and the battery and external power supply.
  • the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current.
  • the main oil pump 16, the boom pump 28, and the axle 18 are driven by the transfer box 26; the electric drive part is powered by an external charging port, and after DC-DC, it charges the energy storage battery, and can also directly drive water washing
  • the drive motor, the rotary drive motor of the turntable, the air-cooled drive motor and the stirring drive motor realize the hybrid drive of the pump truck 1. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
  • the present application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, wherein the engine 14 passes through a gearbox 22, a transmission shaft 24 and a transfer
  • the tank 26 is connected to the main oil pump 16, the drive axle 18 and the boom pump 28 after power transmission, and is used to drive the main oil pump 16, the drive axle 18 and the boom pump 28 to work;
  • the energy storage battery is separately controlled by the motor controller It is connected with the washing motor 32 of the washing system of the motor module, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system, so as to realize the washing, rotation and air cooling of the materials by the pump truck 1 And mixing and other functions;
  • the charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module via a transformer.
  • the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run.
  • the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 ,
  • the energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system 3.
  • the stirring motor 38 of the stirring system wherein, the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current.
  • the main oil pump 16, the boom pump 28, and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port or generated by the on-board generator 20, and after DC-DC, the energy storage battery is charged At the same time, it can also directly drive the washing motor 32 of the washing system, the rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system to realize the hybrid drive of the pump truck 1, when the engine 14 is stopped After that, the energy storage battery can drive the stirring, rotating table rotation, water washing, and air cooling motor 36 to work, saving energy and improving efficiency. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
  • the present application provides a pump truck 1 including an energy storage battery, an engine 14 and a charging port / power supply port 10, wherein the engine 14 is carried out via a gearbox 22, a transmission shaft 24 and a transfer box 26 After power transmission, they are respectively connected to the main oil pump 16 and the drive axle 18 for driving the main oil pump 16 and the drive axle 18; the energy storage battery is respectively connected to the washing motor 32 and the rotary table of the washing system of the motor module through the motor controller
  • the rotary motor 34, the air cooling motor 36 of the air cooling system, the mixing motor 38 of the mixing system and the drive motor of the boom pump 28 are connected, so as to realize the washing, rotation, air cooling, mixing and pumping of the material of the pump truck 1
  • the charging port / power supply port 10 can be connected to an external power supply, which is connected to the energy storage battery and the motor module via a transformer.
  • the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run.
  • the hybrid drive is implemented by the engine 14 and the battery and external power supply.
  • the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current.
  • the main oil pump 16 and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port, and charges the energy storage battery after DC-DC, and can also directly drive the washing motor 32 of the washing system 1.
  • the rotary motor 34 of the rotary table, the air-cooled motor 36 of the air-cooled system, the agitated motor 38 of the agitated system, and the boom pump 28 drive motor realize the hybrid drive of the pump truck 1. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
  • this application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, wherein the engine 14 passes through a gearbox 22, a transmission shaft 24 and a transfer
  • the tank 26 is connected to the main oil pump 16 and the drive axle 18 after power transmission, and is used to drive the main oil pump 16 and the drive axle 18 to work;
  • the energy storage battery is respectively connected to the washing motor 32 of the washing system of the motor module through the motor controller ,
  • the rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system and the drive motor of the boom pump 28 are connected, so as to realize the washing, rotation, air cooling and stirring of the material by the pump truck 1 , Pumping and other functions;
  • the charging port / power supply port 10 can be connected to an external power supply, which is connected to the energy storage battery and the motor module via a transformer.
  • the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run.
  • the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 ,
  • the energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system 1.
  • the main oil pump 16 and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port or generated by the on-board generator 20.
  • the energy storage battery After DC-DC, the energy storage battery is charged, and it can also be directly
  • the water washing motor 32 driving the water washing system, the rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system, and the driving motor of the boom pump 28 realize the hybrid driving of the pump truck 1,
  • the energy storage battery can drive the motors of agitation, turntable rotation, water washing, air cooling, and boom pump to save energy and improve efficiency.
  • the electric drive power is provided by an external 220V power supply or a charging pile.
  • the present application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, and an electric motor 40, wherein the engine 14 passes through a gearbox 22 and a drive shaft 24 After the power transmission of the transfer case 26 is connected to the drive axle 18, it is used to drive the drive axle 18 to work; the motor 40 is connected to an external power supply to provide power to the main oil pump 16; the energy storage battery is separately connected to the motor module through the motor controller
  • the washing motor 32 of the water washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system and the drive motor of the boom pump 28 are connected, so as to realize the washing of the material by the pump truck 1 , Rotation, air cooling, stirring, pumping and other functions; the charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module through a transformer.
  • the energy storage battery is charged through the external power supply, and on the other hand
  • the power supply directly drives the motor module.
  • the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 ,
  • the energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system ,
  • the stirring motor 38 of the stirring system and the drive motor of the boom pump 28; among them, the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current.
  • the axle 18 is driven by the transfer case 26; when an external power source is used, the motor 40 is directly driven by the external power source, and the main oil pump 16 is driven by the motor 40; the electric drive part is powered by an external charging port or generated by the on-board generator 20.
  • DC-DC it charges the energy storage battery, and can also directly drive the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system, and the boom pump 28
  • the boom pump motor 30 realizes the hybrid driving of the pump truck 1.
  • the energy storage battery can drive the stirring, the turntable rotation, water washing, air cooling, and the boom pump motor 30 to work, saving energy and improving effectiveness.
  • the electric drive power is provided by an external 220V power supply or a charging pile.
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or can be through the middle The media is indirectly connected.

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Abstract

Disclosed is a pump truck, comprising a battery assembly (12), an engine (14), and a power supply interface. Wherein the battery assembly (12) is connected to a motor module for driving the motor module; the engine (14) is connected to a walking driving axle (18); the power supply interface is connected to the battery assembly (12) and/or the motor module, in order to connect an external power source; and the motor module is used for supplying power to at least one of a main oil pump (16), an arm bracket pump (28), a water washing pump, turntable rotation, a cooling fan and a stirring mechanism of the pump truck. By the engine (14), the battery assembly (12) and the power supply interface, the pump truck realizes the effect that the pump truck is driven to operate by hybrid power.

Description

泵车Pump truck
本申请要求于2018年10月17日提交中国专利局、申请号为201811210679.1、发明名称为“泵车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on October 17, 2018 with the Chinese Patent Office, application number 201811210679.1, and the invention titled "pump truck", the entire contents of which are incorporated by reference in this application.
技术领域Technical field
本申请涉及工程机械技术领域,具体而言,涉及一种泵车。The present application relates to the technical field of construction machinery, specifically, to a pump truck.
背景技术Background technique
目前,在相关技术中,混凝土输送泵车的一种驱动方式为采用电力驱动,如专利号为CN201410818251的发明专利公布公开了一种纯电动的驱动方式泵车,泵车行走和工作均需要依赖电池供电,由于泵车功率高,用电较多,充电速度慢,可能影响施工和行驶;一种驱动方式为发动机驱动,对于单独发动机驱动的方式,发动机需要一直工作,在泵车待料状态,搅拌装置需要工作,此时,发动机也需要工作,能耗高。综上可见,相关技术中的混凝土输送泵车的驱动系统存在一定的弊端,电力驱动能耗较大且工作效率较低;发动机驱动当发动机故障,则无法继续工作,影响工作效率。At present, in the related art, one driving method of the concrete delivery pump truck is electric drive. For example, the patent publication CN201410818251 discloses a pure electric drive pump truck. The pump truck needs to rely on walking and working. Battery-powered, due to the high power of the pump truck, the large amount of electricity used, and the slow charging speed, which may affect the construction and driving; one driving mode is the engine drive. For the single engine drive mode, the engine needs to work all the time, waiting for the pump truck , The stirring device needs to work, at this time, the engine also needs to work, and the energy consumption is high. In summary, there are certain drawbacks in the drive system of the concrete delivery pump truck in the related art. The power consumption of the electric drive is relatively large and the working efficiency is low. When the engine fails, the engine cannot continue to work, which affects the working efficiency.
发明内容Summary of the invention
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application aims to solve at least one of the technical problems existing in the prior art or related technologies.
为此,本申请提出了一种泵车。For this reason, this application proposes a pump truck.
有鉴于此,本申请提供了一种泵车,包括:电池组件,与电机模块相连接,电池组件用于为电机模块供电;发动机,与驱动泵车行走的驱动车桥相连接;供电接口,与电池组件和/或电机模块相连接,用于连接外部电源;其中,电机模块用于为泵车的主油泵、臂架泵、水洗泵、转台回转、冷却风扇及料斗内的搅拌机构的至少其中之一提供动力。In view of this, the present application provides a pump truck, including: a battery assembly, which is connected to the motor module, and the battery assembly is used to supply power to the motor module; an engine, which is connected to a driving axle that drives the pump truck; a power supply interface, Connected to the battery assembly and / or motor module for connecting external power supply; wherein, the motor module is used for at least the main oil pump of the pump truck, the boom pump, the water washing pump, the turntable rotation, the cooling fan and the stirring mechanism in the hopper One of them provides power.
本申请提供泵车包括电池组件、发动机及供电接口,其中,将电池组件与电机模块相连接,通过电池组件为电机模块供电,以使得电机模块完成相应的功能,如用于为泵车的主油泵、臂架泵、水洗泵、转台回转、冷却风扇及料斗内的搅拌机构的至少其中之一提供动力;将发动机与驱动泵车行走的驱动车桥相连接,通过发动机驱动泵车的驱动车桥工作;供电接口与电池组件相连接,通过供电接口直接与外部电源相连接,通过外部电源为电池组件进行充电,以实现对保证电池组件的供电量;供电接口还可以与电机模块直接相连接,通过外部电源提供动力,驱动电机模块运行。本申请所提供的泵车通过发动机、电池组件及供电接口,实现混合动力驱动泵车运行,在发动机停止工作后,完成充电的电池组件可继续驱动电机模块完成相应工作,达到节能的效果,或者直接有供电接口连接外部电源实现直接驱动,电机模块通过电力驱动完成相应工作的,提高了泵车的工作效率,最终达到降低泵车能耗,提升性能参数的目的。This application provides a pump truck including a battery assembly, an engine, and a power supply interface, wherein the battery assembly is connected to the motor module, and the motor module is powered by the battery assembly, so that the motor module completes the corresponding functions, such as the main At least one of the oil pump, boom pump, water washing pump, turntable rotation, cooling fan, and stirring mechanism in the hopper provides power; connect the engine to the driving axle that drives the pump truck, and drive the driving truck of the pump truck through the engine The bridge works; the power supply interface is connected to the battery assembly, directly connected to the external power supply through the power supply interface, and the battery assembly is charged through the external power supply to ensure the power supply of the battery assembly; the power supply interface can also be directly connected to the motor module , Powered by an external power supply to drive the motor module to run. The pump truck provided by this application realizes the operation of the hybrid drive pump truck through the engine, battery assembly and power supply interface. After the engine stops working, the charged battery assembly can continue to drive the motor module to complete the corresponding work to achieve the effect of energy saving, or There is a power supply interface directly connected to an external power supply to achieve direct drive, and the motor module completes the corresponding work through electric drive, which improves the working efficiency of the pump truck, and ultimately achieves the purposes of reducing the energy consumption of the pump truck and improving the performance parameters.
另外,本申请提供的上述技术方案中的泵车还可以具有如下附加技术特征:In addition, the pump truck in the above technical solution provided by the present application may also have the following additional technical features:
在上述技术方案中,优选地,还包括:变速箱,变速箱的输入端与发动机的输出端相连接;传动轴,传动轴的一端与变速箱的输出端相连接;分动箱,传动轴的另一端与分动箱的第一输入端相连接,分动箱的输出端与驱动车桥相连接。In the above technical solution, preferably, it further includes: a gearbox, the input end of the gearbox is connected to the output end of the engine; a drive shaft, one end of the drive shaft is connected to the output end of the gearbox; transfer case, drive shaft The other end of is connected to the first input end of the transfer case, and the output end of the transfer case is connected to the drive axle.
在该技术方案中,通过传动轴连接变速箱的输出端及分动箱的输入端,保证动力的传递。而分动箱的输出端与驱动车桥相连接,通过分动箱的设置,可以根据实际工作情况对动力进行分配。In this technical solution, the output end of the gearbox and the input end of the transfer case are connected through the transmission shaft to ensure the transmission of power. The output of the transfer case is connected to the driving axle. Through the setting of the transfer case, the power can be distributed according to the actual working conditions.
在上述任一技术方案中,优选地,还包括:发电机,发电机的输入端与发动机的取力端、变速箱的取力端及分动箱中的第二输出端中的至少一个相连接,发电机的输出端与电池组件相连接。In any of the above technical solutions, preferably, it further includes: a generator, and the input end of the generator is at least one of the power take-off end of the engine, the power take-off end of the gearbox, and the second output end in the transfer case Connection, the output end of the generator is connected with the battery assembly.
在该技术方案中,发电机通过与发动机、变速箱及分动箱中的一个相连接提供动力进行发电,发电机的输出端与电池组件相连接,使得发电机所产生的电流经过逆变后可为电池组件充电,也可直接驱动电机模块工作,实现电机模块相应功能。通过发动机带动发电机发电,可为电池模块进行 供电,实现混合动力驱动,在发动机停止工作后,完成充电的电池组件可继续驱动电机模块完成相应工作,达到节能的效果,且电机模块是由电力驱动完成相应工作的,提高了泵车的工作效率,最终达到降低泵车能耗,提升性能参数的目的。In this technical solution, the generator is connected to one of the engine, gearbox and transfer case to provide power to generate electricity, and the output of the generator is connected to the battery assembly, so that the current generated by the generator is inverted It can charge the battery assembly, and can also directly drive the motor module to achieve the corresponding function of the motor module. The engine drives the generator to generate electricity, which can supply power to the battery module to achieve hybrid drive. After the engine stops working, the charged battery assembly can continue to drive the motor module to complete the corresponding work, achieving energy-saving effects, and the motor module is powered by electricity The driver completes the corresponding work, which improves the working efficiency of the pump truck, and finally achieves the purposes of reducing the energy consumption of the pump truck and improving the performance parameters.
在上述任一技术方案中,优选地,还包括:臂架泵,臂架泵用于驱动泵车各节臂架的展开与折叠,臂架泵与分动箱相连接,或臂架泵与驱动电机连接,电池组件还用于为驱动电机供电。In any of the above technical solutions, preferably, it further includes: a boom pump, which is used to drive the unfolding and folding of each boom of the pump truck, the boom pump is connected to the transfer box, or the boom pump is connected to The drive motor is connected, and the battery assembly is also used to power the drive motor.
在该技术方案中,一方面臂架泵通过分动箱与发动机相连,由发动机进行驱动,当泵车向高处或远距离输送物料时,分动箱为臂架泵匹配相应的动力,进而驱动泵车的各节臂架的展开与折叠,保证物料的输送。一方面臂架泵通过电机驱动,电机与电池组件或通过供电接口与外部电源相连接,通过发电机所提供的电力驱动臂架泵电机,使得臂架泵电机驱动臂架泵完成相应工作。也就是说臂架泵是由电力驱动的,从而保证对臂架泵的精准控制,提升其工作效率。In this technical solution, on the one hand, the boom pump is connected to the engine through the transfer box and is driven by the engine. When the pump truck transports materials to a high place or a long distance, the transfer box matches the corresponding power of the boom pump, and then The unfolding and folding of the booms driving the pump trucks ensure the transportation of materials. On the one hand, the boom pump is driven by a motor, and the motor is connected to the battery assembly or an external power source through a power supply interface, and the boom pump motor is driven by the power provided by the generator, so that the boom pump motor drives the boom pump to complete the corresponding work. In other words, the boom pump is driven by electricity, so as to ensure accurate control of the boom pump and improve its working efficiency.
在上述任一技术方案中,优选地,还包括:电动机,电动机与供电接口相连接;主油泵,主油泵与电动机或分动箱相连接。In any of the above technical solutions, preferably, it further includes: a motor, which is connected to the power supply interface; and a main oil pump, which is connected to the motor or the transfer box.
在该技术方案中,一方面主油泵由电动机驱动,保证运行稳定性;一方面主油泵还可以与分动箱相连接,通过发动机进行驱动,通过分动箱根据实际工作情况对动力进行分配。例如当泵车处于行驶状态下时,将更多的动力分配给驱动系统,而当泵车处于作业状态下时,将更多的动力分配给发电机及主油泵。其中,电动机直接连接外部电源或者通过其他供电接口提供动力。In this technical solution, on the one hand, the main oil pump is driven by a motor to ensure the running stability; on the one hand, the main oil pump can also be connected to the transfer case, driven by the engine, and distribute power according to the actual working conditions through the transfer case. For example, when the pump truck is in a running state, more power is distributed to the drive system, and when the pump truck is in a working state, more power is distributed to the generator and the main oil pump. Among them, the motor is directly connected to an external power supply or provides power through other power supply interfaces.
在上述任一技术方案中,优选地,还包括:液压泵,液压泵与发动机相连接;马达,马达的液压油输入端与液压泵相连接,马达的动力输出端与发电机相连接。In any of the above technical solutions, preferably, it further includes: a hydraulic pump connected to the engine; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump, and the power output end of the motor is connected to the generator.
在该技术方案中,泵车还包括相互配合的液压泵及马达,其中,马达的输入端与液压泵相连接,输出端与发电机相连接,即液压泵与马达整体与发电机相互配合,发动机带动液压泵工作,液压泵带动马达工作,马达带动发电机发电,保证泵车的有效工作。In this technical solution, the pump truck further includes a mutually matched hydraulic pump and a motor, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator, that is, the whole of the hydraulic pump and the motor cooperate with the generator, The engine drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator to generate electricity to ensure the effective work of the pump truck.
在上述技术方案中,优选地,还包括:逆变器和整流器;电池组件包括 电池包;其中,发电机经整流器与电池包相连接,电池包与电机模块通过逆变器相连接。In the above technical solution, preferably, it further includes: an inverter and a rectifier; the battery assembly includes a battery pack; wherein, the generator is connected to the battery pack via the rectifier, and the battery pack and the motor module are connected via the inverter.
在该技术方案中,还包括:逆变器和整流器;电池组件包括电池包,其中,电池包与发电机通过整流器相连接,使得发电机所提供的电能经整流器后由交流电转换为直流电存储于电池包内;而电池包与电机模块之间通过逆变器相连接,使得存储于电池包内的电能经逆变后将直流电转换为交流电可供电机模块使用,进而保证电机模块完成相应工作。In this technical solution, it also includes: an inverter and a rectifier; the battery assembly includes a battery pack, wherein the battery pack and the generator are connected through a rectifier, so that the electrical energy provided by the generator is converted from alternating current to direct current after the rectifier is stored in Inside the battery pack; and the battery pack and the motor module are connected by an inverter, so that the electrical energy stored in the battery pack is converted into DC power after the inverter is converted and can be used by the motor module, so as to ensure that the motor module completes the corresponding work.
在上述任一技术方案中,优选地,还包括:电机模块包括:水洗电机、回转电机、风冷电机、搅拌电机;水洗电机用于驱动水洗泵,回转电机通过回转减速器驱动泵车的转台回转,风冷电机用于驱动冷却风扇,搅拌电机通过搅拌减速器驱动泵车料斗内的搅拌机构旋转。In any of the above technical solutions, preferably, the motor module includes: a water washing motor, a rotary motor, an air-cooled motor, and an agitating motor; the water washing motor is used to drive a water washing pump, and the rotary motor drives the turntable of the pump truck through a rotary speed reducer The rotary, air-cooled motor is used to drive the cooling fan, and the stirring motor drives the stirring mechanism in the hopper of the pump truck to rotate through the stirring reducer.
在该技术方案中,电机模块具体包括水洗电机、回转电机、风冷电机及搅拌电机,通过上述电机的作用,从而实现泵车对物料的水洗、回转、风冷及搅拌等功能,以保证泵车的正常工作。具体地,水洗电机用于驱动水洗泵,回转电机通过回转减速器驱动泵车的转台回转,风冷电机用于驱动冷却风扇,搅拌电机通过搅拌减速器驱动泵车料斗内的搅拌机构旋转。In this technical solution, the motor module specifically includes a washing motor, a rotary motor, an air-cooled motor, and a stirring motor. Through the function of the above-mentioned motors, the functions of washing, rotating, air cooling, and stirring of materials by the pump truck are realized to ensure the pump The car is working properly. Specifically, the washing motor is used to drive the washing pump, the rotary motor drives the turntable of the pump truck through the rotary reducer, the air-cooled motor is used to drive the cooling fan, and the stirring motor drives the stirring mechanism in the pump hopper to rotate through the stirring reducer.
在上述任一技术方案中,优选地,电机控制器,电机控制器分别与电池组件、发电机及电机模块相连接。In any of the above technical solutions, preferably, the motor controller is connected to the battery assembly, the generator, and the motor module, respectively.
在该技术方案中,电机控制器内置有逆变模块和整流模块,以实现对经过电机控制器的电流进行逆变或整流,以满足不同设备的使用需求,因此,将电机控制器分别与电池组件、述发电机及电机模块相连接,以保证对泵车的精准控制和使用性能的稳定性。In this technical solution, the motor controller has a built-in inverter module and rectifier module to realize the inverter or rectification of the current passing through the motor controller to meet the needs of different devices. Therefore, the motor controller and the battery are separately The components, generators and motor modules are connected to ensure precise control of the pump truck and stability of performance.
在上述任一技术方案中,优选地,还包括:变压器,变压器与供电接口和电池组件相连接,变压器位于供电接口与电池组件之间。In any of the above technical solutions, preferably, it further includes: a transformer, which is connected to the power supply interface and the battery assembly, and the transformer is located between the power supply interface and the battery assembly.
在该技术方案中,通过设置变压器将外部电源的电压调节为符合电池组件充电要求的电压,以保证充电安全。In this technical solution, the voltage of the external power supply is adjusted to a voltage that meets the charging requirements of the battery assembly by setting a transformer to ensure the safety of charging.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the present application will be partially given in the following description, and some will become apparent from the following description, or be learned through practice of the present application.
附图说明BRIEF DESCRIPTION
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描 述中将变得明显和容易理解,其中:The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了根据本申请的第一个实施例的泵车的结构框图;1 shows a structural block diagram of a pump truck according to the first embodiment of the present application;
图2示出了根据本申请的第二个实施例的泵车的结构框图;2 shows a structural block diagram of a pump truck according to a second embodiment of the present application;
图3示出了根据本申请的第三个实施例的泵车的结构框图;3 shows a structural block diagram of a pump truck according to a third embodiment of the present application;
图4示出了根据本申请的第四个实施例的泵车的结构框图;4 shows a structural block diagram of a pump truck according to a fourth embodiment of the present application;
图5示出了根据本申请的第五个实施例的泵车的结构框图。FIG. 5 shows a structural block diagram of a pump truck according to a fifth embodiment of the present application.
其中,图1至图5中的附图标记与部件名称之间的对应关系为:Among them, the correspondence between the reference numerals in FIG. 1 to FIG. 5 and the component names is:
1泵车,10充电口/供电口,12电池组件,14发动机,16主油泵,18驱动车桥,20发电机,22变速箱,24传动轴,26分动箱,28臂架泵,30臂架泵电机,32水洗电机,34回转电机,36风冷电机,38搅拌电机,40电动机。1 pump truck, 10 charging port / power supply port, 12 battery pack, 14 engine, 16 main oil pump, 18 drive axle, 20 generator, 22 gearbox, 24 drive shaft, 26 transfer box, 28 boom pump, 30 Boom pump motor, 32 water washing motor, 34 rotary motor, 36 air-cooled motor, 38 stirring motor, 40 motor.
具体实施方式detailed description
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above-mentioned objects, features and advantages of the present application more clearly, the present application will be described in further detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand the application. However, the application can also be implemented in other ways than those described here. Therefore, the scope of protection of the application is not subject to the specifics disclosed below. Limitations of the embodiment.
下面参照图1至图5描述根据本申请一些实施例的泵车1。The pump truck 1 according to some embodiments of the present application will be described below with reference to FIGS. 1 to 5.
如图1至图5所示,本申请提供了一种泵车1,包括:电池组件12,与电机模块相连接,电池组件12用于为电机模块供电;发动机14,与驱动泵车1行走的驱动车桥18相连接;供电接口,与电池组件12和/或电机模块相连接,用于连接外部电源;其中,电机模块用于为泵车1的主油泵16、臂架泵28、水洗泵、转台回转、冷却风扇及料斗内的搅拌机构的至少其中之一提供动力。As shown in FIGS. 1 to 5, the present application provides a pump truck 1 including: a battery assembly 12 connected to a motor module. The battery assembly 12 is used to supply power to the motor module; an engine 14 is driven to drive the pump truck 1 The drive axle 18 is connected; the power supply interface is connected to the battery assembly 12 and / or the motor module for connecting an external power supply; wherein, the motor module is used for the main oil pump 16, the boom pump 28, the water washing of the pump truck 1 At least one of the pump, the turntable rotation, the cooling fan, and the stirring mechanism in the hopper provides power.
本申请提供泵车1包括电池组件12、发动机14及供电接口,其中,将电池组件12与电机模块相连接,通过电池组件12为电机模块供电,以使得电机模块完成相应的功能,如用于为泵车1的主油泵16、臂架泵28、 水洗泵、转台回转、冷却风扇及料斗内的搅拌机构的至少其中之一提供动力;将发动机14与驱动泵车1行走的驱动车桥18相连接,通过发动机14驱动泵车1的驱动车桥18工作;供电接口与电池组件12相连接,通过供电接口直接与外部电源相连接,通过外部电源为电池组件12进行充电,以实现对保证电池组件12的供电量;供电接口还可以与电机模块直接相连接,通过外部电源提供动力,驱动电机模块运行。本申请所提供的泵车1通过发动机14、电池组件12及供电接口,实现混合动力驱动泵车1运行,在发动机14停止工作后,完成充电的电池组件12可继续驱动电机模块完成相应工作,达到节能的效果,或者直接由供电接口连接外部电源实现直接驱动,电机模块通过电力驱动完成相应工作的,提高了泵车1的工作效率,最终达到降低泵车1能耗,提升性能参数的目的。This application provides a pump truck 1 including a battery assembly 12, an engine 14, and a power supply interface, wherein the battery assembly 12 is connected to the motor module, and the motor module is powered by the battery assembly 12, so that the motor module performs the corresponding functions, such as Provide power for at least one of the main oil pump 16, boom pump 28, water wash pump, turntable rotation, cooling fan, and stirring mechanism in the hopper of the pump truck 1; the drive axle 18 that drives the engine 14 and the pump truck 1 Connected to work, the drive axle 18 of the pump truck 1 is driven by the engine 14; the power supply interface is connected to the battery assembly 12 and directly connected to the external power supply through the power supply interface, and the battery assembly 12 is charged by the external power supply to achieve the guarantee The power supply of the battery assembly 12; the power supply interface can also be directly connected to the motor module, which is powered by an external power supply and drives the motor module to run. The pump truck 1 provided by this application realizes the operation of the hybrid drive pump truck 1 through the engine 14, the battery assembly 12 and the power supply interface. After the engine 14 stops working, the charged battery assembly 12 can continue to drive the motor module to complete the corresponding work. To achieve the effect of energy saving, or directly connected to the external power supply through the power supply interface, the motor module completes the corresponding work through electric drive, which improves the working efficiency of the pump truck 1 and ultimately reduces the energy consumption of the pump truck 1 and improves the performance parameters. .
在上述实施例中,优选地,如图1至图5所示,还包括:变速箱22,变速箱22的输入端与发动机14的输出端相连接;传动轴24,传动轴24的一端与变速箱22的输出端相连接;分动箱26,传动轴24的另一端与分动箱26的第一输入端相连接,分动箱26的输出端与驱动车桥18相连接。In the above embodiment, preferably, as shown in FIGS. 1 to 5, it further includes: a gearbox 22, the input end of the gearbox 22 is connected to the output end of the engine 14; a transmission shaft 24, one end of the transmission shaft 24 is connected to The output end of the gearbox 22 is connected; the transfer case 26, the other end of the transmission shaft 24 is connected to the first input end of the transfer case 26, and the output end of the transfer case 26 is connected to the drive axle 18.
在该实施例中,通过传动轴24连接变速箱22的输出端及分动箱26的输入端,保证动力的传递。而分动箱26的输出端与驱动车桥18相连接,通过分动箱26的设置,可以根据实际工作情况对动力进行分配。In this embodiment, the output end of the gearbox 22 and the input end of the transfer case 26 are connected through the transmission shaft 24 to ensure the transmission of power. The output end of the transfer case 26 is connected to the drive axle 18, and through the setting of the transfer case 26, power can be distributed according to actual working conditions.
在上述任一实施例中,优选地,如图2、图4及图5所示,还包括:发电机20,发电机20的输入端与发动机14的取力端、变速箱22的取力端及分动箱26中的第二输出端中的至少一个相连接,发电机20的输出端与电池组件12相连接。In any of the above embodiments, preferably, as shown in FIGS. 2, 4 and 5, it further includes: a generator 20, an input end of the generator 20 and a power take-off end of the engine 14, and a power take-off of the gearbox 22 At least one of the terminal and the second output terminal of the transfer case 26 is connected, and the output terminal of the generator 20 is connected to the battery assembly 12.
在该实施例中,发电机20通过与发动机14、变速箱22及分动箱26中的一个相连接提供动力进行发电,发电机20的输出端与电池组件12相连接,使得发电机20所产生的电流经过逆变后可为电池组件12充电,也可直接驱动电机模块工作,实现电机模块相应功能。通过发动机14带动发电机20发电,可为电池模块进行供电,实现混合动力驱动,在发动机14停止工作后,完成充电的电池组件12可继续驱动电机模块完成相应工作,达到节能的效果,且电机模块是由电力驱动完成相应工作的,提高了泵车1 的工作效率,最终达到降低泵车1能耗,提升性能参数的目的。In this embodiment, the generator 20 is connected to one of the engine 14, the gearbox 22, and the transfer case 26 to provide power to generate electricity. The output of the generator 20 is connected to the battery assembly 12, so that the generator 20 The generated current can charge the battery assembly 12 after being inverted, and can also directly drive the motor module to work to realize the corresponding function of the motor module. The engine 14 drives the generator 20 to generate electricity, which can supply power to the battery module and realize hybrid driving. After the engine 14 stops working, the charged battery assembly 12 can continue to drive the motor module to complete the corresponding work, which achieves the effect of energy saving, and the motor The module is driven by electric power to complete the corresponding work, which improves the working efficiency of the pump truck 1, and finally achieves the purpose of reducing the energy consumption of the pump truck 1 and improving the performance parameters.
在上述任一实施例中,优选地,还包括:臂架泵28,臂架泵28用于驱动泵车1各节臂架的展开与折叠,臂架泵28与分动箱26相连接,或臂架泵28与驱动电机连接,电池组件还用于为驱动电机供电。In any of the above embodiments, preferably, the boom pump 28 is further included. The boom pump 28 is used to drive the unfolding and folding of each boom of the pump truck 1, and the boom pump 28 is connected to the transfer box 26. Or the boom pump 28 is connected to the drive motor, and the battery assembly is also used to supply power to the drive motor.
在该实施例中,一方面臂架泵28通过分动箱26与发动机14相连,由发动机14进行驱动,当泵车1向高处或远距离输送物料时,分动箱26为臂架泵28匹配相应的动力,进而驱动泵车1的各节臂架的展开与折叠,保证物料的输送。另一方面臂架泵28通过电机驱动,电机与电池组件12或通过供电接口与外部电源相连接,通过发电机20所提供的电力驱动臂架泵电机30,使得臂架泵电机30驱动臂架泵28完成相应工作。也就是说臂架泵28是由电力驱动的,从而保证对臂架泵28的精准控制,提升其工作效率。In this embodiment, on the one hand, the boom pump 28 is connected to the engine 14 through the transfer box 26, and is driven by the engine 14. When the pump truck 1 conveys materials to a high place or a long distance, the transfer box 26 is the boom pump 28 matches the corresponding power, and then drives the unfolding and folding of each boom of the pump truck 1 to ensure the transportation of materials. On the other hand, the boom pump 28 is driven by a motor, the motor is connected to the battery assembly 12 or an external power source through a power supply interface, and the boom pump motor 30 is driven by the power provided by the generator 20, so that the boom pump motor 30 drives the boom The pump 28 completes the corresponding work. In other words, the boom pump 28 is driven by electricity, so as to ensure accurate control of the boom pump 28 and improve its working efficiency.
在上述任一实施例中,优选地,如图1至图5所示,还包括:电动机40,电动机40与供电接口相连接;主油泵16,主油泵16与电动机40或分动箱26相连接。In any of the above-mentioned embodiments, preferably, as shown in FIGS. 1 to 5, it further includes: an electric motor 40 connected to the power supply interface; a main oil pump 16 connected to the electric motor 40 or the transfer case 26 connection.
在该实施例中,一方面主油泵16由电动机40驱动,保证运行稳定性;一方面主油泵16还可以与分动箱26相连接,通过发动机14进行驱动,通过分动箱26根据实际工作情况对动力进行分配。例如当泵车1处于行驶状态下时,将更多的动力分配给驱动系统,而当泵车1处于作业状态下时,将更多的动力分配给发电机20及主油泵16。其中,电动机40直接连接外部电源或者通过其他供电接口提供动力。In this embodiment, on the one hand, the main oil pump 16 is driven by the electric motor 40 to ensure running stability; on the one hand, the main oil pump 16 can also be connected to the transfer case 26, driven by the engine 14, and operated by the transfer case 26 according to actual conditions Situation to distribute power. For example, when the pump truck 1 is in a running state, more power is distributed to the drive system, and when the pump truck 1 is in a working state, more power is distributed to the generator 20 and the main oil pump 16. Among them, the motor 40 is directly connected to an external power source or provides power through other power supply interfaces.
在上述任一实施例中,优选地,还包括:液压泵,液压泵与发动机14相连接;马达,马达的液压油输入端与液压泵相连接,马达的动力输出端与发电机20相连接。In any of the above embodiments, preferably, it further includes: a hydraulic pump connected to the engine 14; a motor, the hydraulic oil input end of the motor is connected to the hydraulic pump, and the power output end of the motor is connected to the generator 20 .
在该实施例中,泵车1还包括相互配合的液压泵及马达,其中,马达的输入端与液压泵相连接,输出端与发电机20相连接,即液压泵与马达整体与发电机20相互配合,发动机14带动液压泵工作,液压泵带动马达工作,马达带动发电机20发电,保证泵车1的有效工作,且布置灵活。In this embodiment, the pump truck 1 further includes a hydraulic pump and a motor that cooperate with each other, wherein the input end of the motor is connected to the hydraulic pump, and the output end is connected to the generator 20, that is, the hydraulic pump and the motor are integrated with the generator 20 Cooperating with each other, the engine 14 drives the hydraulic pump, the hydraulic pump drives the motor, and the motor drives the generator 20 to generate electricity to ensure the effective work of the pump truck 1 and the layout is flexible.
在上述任一实施例中,优选地,还包括:电机模块包括:水洗电机32、回转电机34、风冷电机36、搅拌电机38;水洗电机32用于驱动水洗泵,回转电机34通过回转减速器驱动泵车1的转台回转,风冷电机36用于驱 动冷却风扇,搅拌电机28通过搅拌减速器驱动泵车1料斗内的搅拌机构旋转。In any of the above embodiments, preferably, the motor module further includes: a water washing motor 32, a slewing motor 34, an air-cooled motor 36, and a stirring motor 38; The pump drives the turntable of the pump truck 1, the air-cooled motor 36 is used to drive the cooling fan, and the stirring motor 28 drives the stirring mechanism in the hopper of the pump truck 1 to rotate through the stirring reducer.
在该实施例中,电机模块具体包括水洗电机32、回转电机34、风冷电机36及搅拌电机38,通过上述电机的作用,具体地,通过水洗电机32用于驱动水洗泵,回转电机34通过回转减速器驱动泵车1的转台回转,风冷电机36用于驱动冷却风扇,从而用于液压油的冷却,搅拌电机28通过搅拌减速器驱动泵车1料斗内的搅拌机构旋转,从而实现泵车1对物料的水洗、回转、风冷及搅拌等功能,以保证泵车1的正常工作。In this embodiment, the motor module specifically includes a water washing motor 32, a rotary motor 34, an air-cooled motor 36, and a stirring motor 38. Through the above-mentioned motor, specifically, the water washing motor 32 is used to drive a water washing pump, and the rotary motor 34 passes The rotary speed reducer drives the turntable of the pump truck 1, the air-cooled motor 36 is used to drive the cooling fan, which is used to cool the hydraulic oil, and the stirring motor 28 drives the stirring mechanism in the hopper of the pump truck 1 to rotate through the stirring reducer, thereby realizing the pump The functions of water washing, turning, air cooling and stirring of the materials of the truck 1 ensure the normal operation of the pump truck 1.
在上述任一实施例中,优选地,还包括:逆变器和整流器;电池组件12包括电池包;其中,发电机20经整流器与电池包相连接,电池包与电机模块通过逆变器相连接。In any of the above embodiments, preferably, it further includes: an inverter and a rectifier; the battery assembly 12 includes a battery pack; wherein, the generator 20 is connected to the battery pack via the rectifier, and the battery pack and the motor module pass through the inverter phase connection.
在该实施例中,还包括:逆变器和整流器;电池组件12包括电池包,其中,电池包与发电机20通过整流器相连接,使得发电机20所提供的电能经整流器后由交流电转换为直流电存储于电池包内;而电池包与电机模块之间通过逆变器相连接,使得存储于电池包内的电能经逆变后将直流电转换为交流电可供电机模块使用,进而保证电机模块完成相应工作。In this embodiment, it also includes: an inverter and a rectifier; the battery assembly 12 includes a battery pack, wherein the battery pack and the generator 20 are connected by a rectifier, so that the electrical energy provided by the generator 20 is converted from alternating current to electricity after the rectifier The DC power is stored in the battery pack; and the battery pack and the motor module are connected by an inverter, so that the electrical energy stored in the battery pack can be converted into AC power for the motor module after the inverter is converted, thereby ensuring the completion of the motor module Work accordingly.
在上述任一实施例中,优选地,电机控制器,电机控制器分别与电池组件12、发电机20及电机模块相连接。In any of the above embodiments, preferably, the motor controller is connected to the battery assembly 12, the generator 20, and the motor module, respectively.
在该实施例中,电机控制器内置有逆变模块和整流模块,以实现对经过电机控制器的电流进行逆变或整流,以满足不同设备的使用需求,因此,将电机控制器分别与电池组件12、述发电机20及电机模块相连接,以保证对泵车1的精准控制和使用性能的稳定性。In this embodiment, the motor controller has a built-in inverter module and rectifier module to achieve the inverter or rectification of the current passing through the motor controller to meet the needs of different devices. Therefore, the motor controller and the battery are separately The assembly 12, the generator 20 and the motor module are connected to ensure precise control of the pump truck 1 and stability of performance.
在上述任一实施例中,优选地,还包括:变压器,变压器与供电接口和电池组件12相连接,变压器位于供电接口与电池组件之间。In any of the above embodiments, preferably, it further includes: a transformer, which is connected to the power supply interface and the battery assembly 12, and the transformer is located between the power supply interface and the battery assembly.
在该实施例中,通过设置变压器将外部电源的电压调节为符合电池组件12充电要求的电压,以保证充电安全。In this embodiment, the voltage of the external power supply is adjusted to a voltage that meets the charging requirements of the battery assembly 12 by setting a transformer to ensure charging safety.
具体实施例一,如图1所示,本申请提供泵车1包括储能电池、发动机14及充电口/供电口10,其中,发动机14经变速箱22、传动轴24及分动箱26进行动力传动后分别与主油泵16、驱动车桥18及臂架泵28相连接,用于驱动主油泵16、驱动车桥18及臂架泵28工作;储能电池通过电 机控制器分别与电机模块的水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌等功能;充电口/供电口10可外接外部电源,经变压器与储能电池及电机模块相连接,一方面通过外接电源为储能电池充电,一方面外接电源直接驱动电机模块运行。本实施例通过发动机14和电池及外接电源实现混合动力驱动。其中电机控制器内置有整流模块、逆变模块可调整电机转速,监控工作电流,及调整电流。本实施例通过分动箱26驱动主油泵16、臂架泵28、驱动车桥18;电驱动部分由外部充电口供电,经DC-DC后,为储能电池充电,同时也可以直接驱动水洗驱动电机、转台旋转驱动电机、风冷驱动电机及搅拌驱动电机,实现了对泵车1的混合动力驱动。进一步地,电驱动电源由外部220V电源或充电桩提供电源。Specific embodiment one, as shown in FIG. 1, this application provides a pump truck 1 including an energy storage battery, an engine 14 and a charging port / power supply port 10, in which the engine 14 is carried out via a gearbox 22, a transmission shaft 24 and a transfer box 26 After power transmission, they are connected to the main oil pump 16, drive axle 18 and boom pump 28 respectively, which are used to drive the main oil pump 16, drive axle 18 and boom pump 28; the energy storage battery is connected with the motor module through the motor controller The washing motor 32 of the water washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system are connected, so as to realize the washing, rotation, air cooling and stirring of the materials of the pump truck 1 Function: The charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module through a transformer. On the one hand, the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run. In this embodiment, the hybrid drive is implemented by the engine 14 and the battery and external power supply. The motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current. In this embodiment, the main oil pump 16, the boom pump 28, and the axle 18 are driven by the transfer box 26; the electric drive part is powered by an external charging port, and after DC-DC, it charges the energy storage battery, and can also directly drive water washing The drive motor, the rotary drive motor of the turntable, the air-cooled drive motor and the stirring drive motor realize the hybrid drive of the pump truck 1. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
具体实施例二,如图2所示,本申请提供泵车1包括储能电池、发动机14发电机20及充电口/供电口10,其中,发动机14经变速箱22、传动轴24及分动箱26进行动力传动后分别与主油泵16、驱动车桥18及臂架泵28相连接,用于驱动主油泵16、驱动车桥18及臂架泵28工作;储能电池通过电机控制器分别与电机模块的水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌等功能;充电口/供电口10可外接外部电源,经变压器与储能电池及电机模块相连接,一方面通过外接电源为储能电池充电,一方面外接电源直接驱动电机模块运行。本实施例通过发动机14和电池及外接电源实现混合动力驱动;发电机20可以由发动机14飞轮驱动或取力口驱动,或变速箱22取力口驱动,或由分动箱26取力口驱动,通过发电机20为储能电池充电,发电机20也可直接通过电机控制器与电机模块相连接,驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38;其中,电机控制器内置有整流模块、逆变模块可调整电机转速,监控工作电流,及调整电流。本实施例通过分动箱26驱动主油泵16、臂架泵28、驱动车桥18;电驱动部分由外部充电口供电或者由车载发电机20发电,经DC-DC 后,为储能电池充电,同时也可以直接驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38实现了对泵车1的混合动力驱动,当发动机14停机后,可以由储能电池驱动搅拌、转台旋转、水洗、风冷电机36工作,节能且提高效率。进一步地,电驱动电源由外部220V电源或充电桩提供电源。Specific embodiment two, as shown in FIG. 2, the present application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, wherein the engine 14 passes through a gearbox 22, a transmission shaft 24 and a transfer The tank 26 is connected to the main oil pump 16, the drive axle 18 and the boom pump 28 after power transmission, and is used to drive the main oil pump 16, the drive axle 18 and the boom pump 28 to work; the energy storage battery is separately controlled by the motor controller It is connected with the washing motor 32 of the washing system of the motor module, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system, so as to realize the washing, rotation and air cooling of the materials by the pump truck 1 And mixing and other functions; the charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module via a transformer. On the one hand, the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run. In this embodiment, the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 , The energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system 3. The stirring motor 38 of the stirring system; wherein, the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current. In this embodiment, the main oil pump 16, the boom pump 28, and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port or generated by the on-board generator 20, and after DC-DC, the energy storage battery is charged At the same time, it can also directly drive the washing motor 32 of the washing system, the rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, and the stirring motor 38 of the stirring system to realize the hybrid drive of the pump truck 1, when the engine 14 is stopped After that, the energy storage battery can drive the stirring, rotating table rotation, water washing, and air cooling motor 36 to work, saving energy and improving efficiency. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
具体实施例三,如图3所示,本申请提供泵车1包括储能电池、发动机14及充电口/供电口10,其中,发动机14经变速箱22、传动轴24及分动箱26进行动力传动后分别与主油泵16、驱动车桥18相连接,用于驱动主油泵16、驱动车桥18工作;储能电池通过电机控制器分别与电机模块的水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28的驱动电机相连接,进而实现泵车1对物料的水洗、回转、风冷、搅拌及泵送等功能;充电口/供电口10可外接外部电源,经变压器与储能电池及电机模块相连接,一方面通过外接电源为储能电池充电,一方面外接电源直接驱动电机模块运行。本实施例通过发动机14和电池及外接电源实现混合动力驱动。其中电机控制器内置有整流模块、逆变模块可调整电机转速,监控工作电流,及调整电流。本实施例通过分动箱26驱动主油泵16、驱动车桥18;电驱动部分由外部充电口供电,经DC-DC后,为储能电池充电,同时也可以直接驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28驱动电机,实现了对泵车1的混合动力驱动。进一步地,电驱动电源由外部220V电源或充电桩提供电源。Specific embodiment three, as shown in FIG. 3, the present application provides a pump truck 1 including an energy storage battery, an engine 14 and a charging port / power supply port 10, wherein the engine 14 is carried out via a gearbox 22, a transmission shaft 24 and a transfer box 26 After power transmission, they are respectively connected to the main oil pump 16 and the drive axle 18 for driving the main oil pump 16 and the drive axle 18; the energy storage battery is respectively connected to the washing motor 32 and the rotary table of the washing system of the motor module through the motor controller The rotary motor 34, the air cooling motor 36 of the air cooling system, the mixing motor 38 of the mixing system and the drive motor of the boom pump 28 are connected, so as to realize the washing, rotation, air cooling, mixing and pumping of the material of the pump truck 1 The charging port / power supply port 10 can be connected to an external power supply, which is connected to the energy storage battery and the motor module via a transformer. On the one hand, the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run. In this embodiment, the hybrid drive is implemented by the engine 14 and the battery and external power supply. The motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current. In this embodiment, the main oil pump 16 and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port, and charges the energy storage battery after DC-DC, and can also directly drive the washing motor 32 of the washing system 1. The rotary motor 34 of the rotary table, the air-cooled motor 36 of the air-cooled system, the agitated motor 38 of the agitated system, and the boom pump 28 drive motor realize the hybrid drive of the pump truck 1. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
具体实施例四,如图4所示,本申请提供泵车1包括储能电池、发动机14发电机20及充电口/供电口10,其中,发动机14经变速箱22、传动轴24及分动箱26进行动力传动后分别与主油泵16、驱动车桥18相连接,用于驱动主油泵16、驱动车桥18工作;储能电池通过电机控制器分别与电机模块的水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28的驱动电机相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌、泵送等功能;充电口/供电口10可外接外部电源,经变压器与储能电池及电机模块相连接,一方面通 过外接电源为储能电池充电,一方面外接电源直接驱动电机模块运行。本实施例通过发动机14和电池及外接电源实现混合动力驱动;发电机20可以由发动机14飞轮驱动或取力口驱动,或变速箱22取力口驱动,或由分动箱26取力口驱动,通过发电机20为储能电池充电,发电机20也可直接通过电机控制器与电机模块相连接,驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28的驱动电机;其中,电机控制器内置有整流模块、逆变模块可调整电机转速,监控工作电流,及调整电流。本实施例通过分动箱26驱动主油泵16、驱动车桥18;电驱动部分由外部充电口供电或者由车载发电机20发电,经DC-DC后,为储能电池充电,同时也可以直接驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38、臂架泵28的驱动电机,实现了对泵车1的混合动力驱动,当发动机14停机后,可以由储能电池驱动搅拌、转台旋转、水洗、风冷、臂架泵的电机、工作,节能且提高效率。进一步地,电驱动电源由外部220V电源或充电桩提供电源。Specific Embodiment 4 As shown in FIG. 4, this application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, wherein the engine 14 passes through a gearbox 22, a transmission shaft 24 and a transfer The tank 26 is connected to the main oil pump 16 and the drive axle 18 after power transmission, and is used to drive the main oil pump 16 and the drive axle 18 to work; the energy storage battery is respectively connected to the washing motor 32 of the washing system of the motor module through the motor controller , The rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system and the drive motor of the boom pump 28 are connected, so as to realize the washing, rotation, air cooling and stirring of the material by the pump truck 1 , Pumping and other functions; the charging port / power supply port 10 can be connected to an external power supply, which is connected to the energy storage battery and the motor module via a transformer. On the one hand, the energy storage battery is charged through the external power supply, and on the other hand, the external power supply directly drives the motor module to run. In this embodiment, the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 , The energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system 1. The stirring motor 38 of the stirring system and the drive motor of the boom pump 28; among them, the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current. In this embodiment, the main oil pump 16 and the axle 18 are driven by the transfer case 26; the electric drive part is powered by an external charging port or generated by the on-board generator 20. After DC-DC, the energy storage battery is charged, and it can also be directly The water washing motor 32 driving the water washing system, the rotary motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system, and the driving motor of the boom pump 28 realize the hybrid driving of the pump truck 1, When the engine 14 is stopped, the energy storage battery can drive the motors of agitation, turntable rotation, water washing, air cooling, and boom pump to save energy and improve efficiency. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
具体实施例五,如图4所示,本申请提供泵车1包括储能电池、发动机14发电机20及充电口/供电口10、电动机40,其中,发动机14经变速箱22、传动轴24及分动箱26进行动力传动后与驱动车桥18相连接,用于驱动驱动车桥18工作;电动机40连接外部电源,为主油泵16提供动力;储能电池通过电机控制器分别与电机模块的水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28的驱动电机相连接,进而实现泵车1对物料的水洗、回转、风冷及搅拌、泵送等功能;充电口/供电口10可外接外部电源,经变压器与储能电池及电机模块相连接,一方面通过外接电源为储能电池充电,一方面外接电源直接驱动电机模块运行。本实施例通过发动机14和电池及外接电源实现混合动力驱动;发电机20可以由发动机14飞轮驱动或取力口驱动,或变速箱22取力口驱动,或由分动箱26取力口驱动,通过发电机20为储能电池充电,发电机20也可直接通过电机控制器与电机模块相连接,驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、 搅拌系统的搅拌电机38及臂架泵28的驱动电机;其中,电机控制器内置有整流模块、逆变模块可调整电机转速,监控工作电流,及调整电流。本实施例通过分动箱26驱动车桥18;外接电源时,由外接电源直接驱动电动机40,由电动机40驱动主油泵16;电驱动部分由外部充电口供电或者由车载发电机20发电,经DC-DC后,为储能电池充电,同时也可以直接驱动水洗系统的水洗电机32、回转台的回转电机34、风冷系统的风冷电机36、搅拌系统的搅拌电机38及臂架泵28的臂架泵电机30,实现了对泵车1的混合动力驱动,当发动机14停机后,可以由储能电池驱动搅拌、转台旋转、水洗、风冷、臂架泵电机30工作,节能且提高效率。进一步地,电驱动电源由外部220V电源或充电桩提供电源。Specific Embodiment 5 As shown in FIG. 4, the present application provides a pump truck 1 including an energy storage battery, an engine 14 generator 20 and a charging port / power supply port 10, and an electric motor 40, wherein the engine 14 passes through a gearbox 22 and a drive shaft 24 After the power transmission of the transfer case 26 is connected to the drive axle 18, it is used to drive the drive axle 18 to work; the motor 40 is connected to an external power supply to provide power to the main oil pump 16; the energy storage battery is separately connected to the motor module through the motor controller The washing motor 32 of the water washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system and the drive motor of the boom pump 28 are connected, so as to realize the washing of the material by the pump truck 1 , Rotation, air cooling, stirring, pumping and other functions; the charging port / power supply port 10 can be connected to an external power supply, and connected to the energy storage battery and the motor module through a transformer. On the one hand, the energy storage battery is charged through the external power supply, and on the other hand The power supply directly drives the motor module. In this embodiment, the hybrid drive is realized by the engine 14 and the battery and the external power supply; the generator 20 can be driven by the flywheel of the engine 14 or the power take-off, or the power take-off of the gearbox 22, or the power take-off of the transfer case 26 , The energy storage battery is charged by the generator 20, and the generator 20 can also be directly connected to the motor module through the motor controller, driving the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, and the air cooling motor 36 of the air cooling system , The stirring motor 38 of the stirring system and the drive motor of the boom pump 28; among them, the motor controller has a built-in rectifier module and inverter module to adjust the motor speed, monitor the working current, and adjust the current. In this embodiment, the axle 18 is driven by the transfer case 26; when an external power source is used, the motor 40 is directly driven by the external power source, and the main oil pump 16 is driven by the motor 40; the electric drive part is powered by an external charging port or generated by the on-board generator 20. After DC-DC, it charges the energy storage battery, and can also directly drive the washing motor 32 of the washing system, the rotating motor 34 of the rotary table, the air cooling motor 36 of the air cooling system, the stirring motor 38 of the stirring system, and the boom pump 28 The boom pump motor 30 realizes the hybrid driving of the pump truck 1. After the engine 14 is stopped, the energy storage battery can drive the stirring, the turntable rotation, water washing, air cooling, and the boom pump motor 30 to work, saving energy and improving effectiveness. Further, the electric drive power is provided by an external 220V power supply or a charging pile.
在本申请的描述中,术语“多个”则指两个或两个以上,除非另有明确的限定,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制;术语“连接”、“安装”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, the term "plurality" refers to two or more, unless otherwise clearly defined, the terms "upper", "lower", etc. indicate the orientation or positional relationship based on the drawings The orientation or position relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the application; The terms "connection", "installation", "fixation", etc. should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or can be through the middle The media is indirectly connected. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本申请的至少一个实施例或示例中。在本申请中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this application, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiments or examples are included in this application In at least one embodiment or example. In this application, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (10)

  1. 一种泵车(1),其中,包括:A pump truck (1), which includes:
    电池组件(12),与电机模块相连接,所述电池组件(12)用于为所述电机模块供电;A battery assembly (12) is connected to the motor module, and the battery assembly (12) is used to supply power to the motor module;
    发动机(14),与驱动所述泵车(1)行走的驱动车桥(18)相连接;The engine (14) is connected to a driving axle (18) that drives the pump truck (1) to travel;
    供电接口,与所述电池组件(12)和/或所述电机模块相连接,用于连接外部电源;A power supply interface, connected to the battery assembly (12) and / or the motor module, for connecting an external power supply;
    其中,所述电机模块用于为所述泵车(1)的主油泵(16)、臂架泵(28)、水洗泵、转台回转、冷却风扇及料斗内的搅拌机构的至少其中之一提供动力。Wherein, the motor module is used to provide at least one of the main oil pump (16), boom pump (28), water washing pump, turntable rotation, cooling fan and stirring mechanism in the hopper of the pump truck (1) power.
  2. 根据权利要求1所述的泵车(1),其中,还包括:The pump truck (1) according to claim 1, further comprising:
    变速箱(22),所述变速箱(22)的输入端与所述发动机(14)的输出端相连接;A gearbox (22), an input end of the gearbox (22) is connected to an output end of the engine (14);
    传动轴(24),所述传动轴(24)的一端与所述变速箱(22)的输出端相连接;A transmission shaft (24), one end of the transmission shaft (24) is connected to the output end of the gearbox (22);
    分动箱(26),所述传动轴(24)的另一端与所述分动箱(26)的输入端相连接,所述分动箱(26)的第一输出端与所述驱动车桥(18)相连接。Transfer case (26), the other end of the transmission shaft (24) is connected to the input end of the transfer case (26), the first output end of the transfer case (26) is connected to the driving vehicle The bridge (18) is connected.
  3. 根据权利要求2所述的泵车(1),其中,还包括:The pump truck (1) according to claim 2, further comprising:
    发电机(20),所述发电机(20)的输入端与所述发动机(14)的取力端、所述变速箱(22)的取力端及所述分动箱(26)的第二输出端中的至少一个相连接,所述发电机(20)的输出端与所述电池组件(12)相连接。Generator (20), the input end of the generator (20) and the power take-off end of the engine (14), the power take-off end of the gearbox (22) and the first part of the transfer case (26) At least one of the two output terminals is connected, and the output terminal of the generator (20) is connected to the battery assembly (12).
  4. 根据权利要求3所述的泵车(1),其中,还包括:The pump truck (1) according to claim 3, further comprising:
    臂架泵(28),所述臂架泵(28)用于驱动所述泵车(1)各节臂架的展开与折叠,所述臂架泵(28)与所述分动箱(26)相连接,或所述臂架泵(28)与驱动电机连接,所述电池组件(12)还用于为驱动电机供电。Boom pump (28), the boom pump (28) is used to drive the unfolding and folding of each boom of the pump truck (1), the boom pump (28) and the transfer box (26) ) Is connected, or the boom pump (28) is connected to a drive motor, and the battery assembly (12) is also used to supply power to the drive motor.
  5. 根据权利要求2所述的泵车(1),其中,还包括:The pump truck (1) according to claim 2, further comprising:
    电动机(40),所述电动机(40)与所述供电接口相连接;A motor (40), the motor (40) is connected to the power supply interface;
    主油泵(16),所述主油泵(16)与所述电动机(40)或所述分动箱(26)相连接。A main oil pump (16) is connected to the electric motor (40) or the transfer case (26).
  6. 根据权利要求3所述的泵车(1),其中,还包括:The pump truck (1) according to claim 3, further comprising:
    液压泵,所述液压泵与所述发动机(14)相连接;A hydraulic pump connected to the engine (14);
    马达,所述马达的液压油输入端与所述液压泵相连接,所述马达的动力输出端与所述发电机(20)相连接。A motor, a hydraulic oil input end of the motor is connected to the hydraulic pump, and a power output end of the motor is connected to the generator (20).
  7. 根据权利要求3所述的泵车(1),其中,还包括:The pump truck (1) according to claim 3, further comprising:
    逆变器和整流器;Inverter and rectifier;
    所述电池组件(12)包括电池包;The battery assembly (12) includes a battery pack;
    其中,所述发电机(20)经所述整流器与所述电池包相连接,所述电池包与所述电机模块通过所述逆变器相连接。Wherein, the generator (20) is connected to the battery pack via the rectifier, and the battery pack and the motor module are connected via the inverter.
  8. 根据权利要求1至7中任一项所述的泵车(1),其中,还包括:The pump truck (1) according to any one of claims 1 to 7, further comprising:
    所述电机模块包括:水洗电机(32)、回转电机(34)、风冷电机(36)、搅拌电机(38);The motor module includes: a water washing motor (32), a rotary motor (34), an air-cooled motor (36), and a stirring motor (38);
    所述水洗电机(32)用于驱动水洗泵,所述回转电机(34)通过回转减速器驱动所述泵车(1)的转台回转,所述风冷电机(36)用于驱动冷却风扇,所述搅拌电机(38)通过搅拌减速器驱动泵车(1)料斗内的搅拌机构旋转。The water washing motor (32) is used to drive a water washing pump, the rotary motor (34) drives the rotary table of the pump truck (1) to rotate through a rotary reducer, and the air-cooled motor (36) is used to drive a cooling fan The stirring motor (38) drives the stirring mechanism in the hopper of the pump truck (1) to rotate through a stirring reducer.
  9. 根据权利要求3至7中任一项所述的泵车(1),其中,还包括:The pump truck (1) according to any one of claims 3 to 7, further comprising:
    电机控制器,所述电机控制器分别与所述电池组件(12)、所述发电机(20)及所述电机模块相连接。A motor controller, which is connected to the battery assembly (12), the generator (20), and the motor module, respectively.
  10. 根据权利要求1至7中任一项所述的泵车(1),其中,还包括:The pump truck (1) according to any one of claims 1 to 7, further comprising:
    变压器,所述变压器与所述供电接口和所述电池组件(12)相连接,所述变压器位于所述供电接口与所述电池组件(12)之间。A transformer is connected to the power supply interface and the battery assembly (12), and the transformer is located between the power supply interface and the battery assembly (12).
PCT/CN2019/093923 2018-10-17 2019-06-28 Pump truck WO2020078040A1 (en)

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