WO2020073660A1 - High-frequency module for level gauging and radar level gauge - Google Patents

High-frequency module for level gauging and radar level gauge Download PDF

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Publication number
WO2020073660A1
WO2020073660A1 PCT/CN2019/088589 CN2019088589W WO2020073660A1 WO 2020073660 A1 WO2020073660 A1 WO 2020073660A1 CN 2019088589 W CN2019088589 W CN 2019088589W WO 2020073660 A1 WO2020073660 A1 WO 2020073660A1
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WO
WIPO (PCT)
Prior art keywords
fixed cover
circuit board
frequency module
printed circuit
sealing cap
Prior art date
Application number
PCT/CN2019/088589
Other languages
French (fr)
Chinese (zh)
Inventor
周雷
Original Assignee
北京古大仪表有限公司
周雷
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811191450.8A external-priority patent/CN109186714A/en
Priority claimed from CN201822048513.6U external-priority patent/CN209131787U/en
Application filed by 北京古大仪表有限公司, 周雷 filed Critical 北京古大仪表有限公司
Publication of WO2020073660A1 publication Critical patent/WO2020073660A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/22Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
    • G01F23/28Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
    • G01F23/284Electromagnetic waves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S13/00Systems using the reflection or reradiation of radio waves, e.g. radar systems; Analogous systems using reflection or reradiation of waves whose nature or wavelength is irrelevant or unspecified
    • G01S13/02Systems using reflection of radio waves, e.g. primary radar systems; Analogous systems
    • G01S13/06Systems determining position data of a target
    • G01S13/08Systems for measuring distance only
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S7/00Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
    • G01S7/02Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S13/00
    • G01S7/03Details of HF subsystems specially adapted therefor, e.g. common to transmitter and receiver

Definitions

  • This article relates to but not limited to the field of level gauges, in particular to a high-frequency module and radar level gauge for level measurement.
  • a radar level gauge usually generates an electromagnetic signal by a radar signal transceiving device in a high-frequency module, and then radiates the electromagnetic signal from a radiating element of the high-frequency module, and the electromagnetic signal is then transmitted by a waveguide.
  • the related art discloses a high-frequency module in which a non-conductive cover is provided between the wave guide device and the radiating element, and for safety reasons of explosion-proof, the cover portion of the non-conductive cover is connected to the bottom edge of the wave guide path Docking and bonding to prevent external air from entering the radar level gauge from the guided wave path, and sealingly connect the bottom edge of the cover part of the non-conductive cover to the surface of the PCB (Printed Circuit Board, printed circuit board), To seal the radiating element.
  • PCB Print Circuit Board, printed circuit board
  • the structure of the high-frequency module is complicated, and the operation of the sealing method is complicated and troublesome, resulting in low production efficiency of the radar level gauge.
  • the embodiments of the present application provide a high-frequency module for level measurement, which has a simple structure and a simple and effective sealing method, and improves the production efficiency of the high-frequency module and the radar level meter.
  • a high-frequency module for level measurement includes: a transmitting device, a wave guiding device and a printed circuit board, wherein,
  • the emitting device includes a radiating element, the radiating element is mounted on the printed circuit board;
  • the wave guide device includes a wave guide element and a fixed cover, the wave guide element is fixedly connected to the fixed cover, the fixed cover is fixedly connected to the printed circuit board, and the wave guide element is formed with Wave guide path, the end of the wave guide element close to the printed circuit board is provided with a sealing cap, the sealing cap seals the wave guide path, and a radiation cavity is formed between the sealing cap and the printed circuit board , The radiation element is located in the radiation cavity.
  • An embodiment of the present application provides a radar level gauge, which includes the high-frequency module described above.
  • FIG. 1 is an exploded schematic view of a high-frequency module for level measurement according to an embodiment of the present application
  • FIG. 2 is a schematic diagram of another exploded structure of the high-frequency module shown in FIG. 1;
  • FIG. 3 is a schematic cross-sectional structure diagram of the high-frequency module shown in FIG. 1;
  • FIG. 4 is another schematic sectional view of the high-frequency module shown in FIG. 1;
  • FIG. 5 is a schematic cross-sectional structural view of a high-frequency module for level measurement according to another embodiment of the present application.
  • FIG. 6 is another schematic cross-sectional structure diagram of the high-frequency module shown in FIG. 5;
  • FIG. 7 is a schematic diagram of a partial cross-sectional structure of a high-frequency module according to an embodiment of the present application.
  • FIG. 8 is an exploded schematic view of the high-frequency module shown in FIG. 7;
  • FIG. 9 is a partial cross-sectional structural diagram of a high-frequency module according to another embodiment of this application.
  • FIG. 10 is a schematic diagram of an exploded structure of the high-frequency module shown in FIG. 9;
  • FIG. 11 is a schematic structural diagram of a transmitting device in a high-frequency module according to an embodiment of the present application.
  • an embodiment of the present application provides a high-frequency module for level measurement, which can be used in a radar level gauge.
  • the high-frequency module includes: a transmitting device, a wave guiding device, and a printed circuit board 2.
  • the emitting device includes a radiating element 1 which is mounted on the printed circuit board 2.
  • the radiating element 1 can emit electromagnetic signals outward.
  • the wave guide device includes a wave guide element 3 and a fixed cover 4, the wave guide element 3 is fixedly connected to the fixed cover 4, and the fixed cover 4 is fixedly connected to the printed circuit board 2 to achieve the fixation of the wave guide and the printed circuit board 2 .
  • the wave guiding element 3 has a wave guiding path 30 formed therein.
  • the end of the wave guiding element 3 near the printed circuit board 2 is provided with a sealing cap 5.
  • the sealing cap 5 and the wave guiding element 3 can be sealed and fixed by a sealant 6.
  • a radiation cavity 7 is formed between the sealing cap 5 and the printed circuit board 2, and the radiation element 1 is located in the radiation cavity 7.
  • the electromagnetic signal emitted by the radiating element 1 can pass through the sealing cap 5 to enter the waveguide 30 and be transmitted via the waveguide 30.
  • the sealing cap 5 is sleeved outside the end of the wave guiding element 3 close to the printed circuit board 2, and the sealing cap 5 and the wave guiding element 3 are sealed and fixed by a sealant 6 so that the sealing cap 5 can seal the wave guiding path 30,
  • the outside air is prevented from entering the inside of the fixed cover 4 from the wave guide passage 30, and serves the purpose of explosion protection.
  • the method of sealing the waveguide 30 by the sealing cap 5 and the sealing glue 6 is simple, saves the time required for the sealing operation, and helps improve the assembly efficiency of the high-frequency module.
  • the fixed cover 4 and the wave guide element 3 are an integral structure.
  • the integrated structure reduces the number of components in the high-frequency module, helps to improve the assembly efficiency of the high-frequency module, and thus helps to improve the production efficiency of the radar level gauge.
  • the fixed cover 4 is a non-conductive cover
  • the wave guide element 3 is a metal part
  • the fixed cover 4 and the wave guide element 3 are fixed by injection molding.
  • the fixed cover 4 is a non-conductive cover to prevent a short circuit between the fixed cover 4 and the printed circuit board 2; the wave guide element 3 is a metal piece, so as to define the transmission path of the electromagnetic signal.
  • the fixed cover 4 and the wave guide element 3 are fixed by injection molding, which is convenient for processing, and makes the fixed cover 4 and the wave guide element 3 sealed to prevent external air from entering the gap from the gap between the fixed cover 4 and the wave guide element 3 Cover 4 inside.
  • both the fixed cover 4 and the wave guide element 3 are metal parts.
  • Both the fixed cover 4 and the wave guide element 3 are metal parts, so that the two can be integrally formed, the processing is convenient, and the production efficiency is improved.
  • the transmitting device further includes a radar signal transceiving device 10.
  • the radar signal transceiving device 10 is installed on the printed circuit board 2 and located in the fixed cover 4.
  • the radar signal transceiving device 10 It is electrically connected to the radiating element 1.
  • the radar transceiver device 10 can generate the electromagnetic signal emitted by the radiating element 1.
  • the radar transceiver device 10 is located in the fixed cover 4, and the fixed cover 4 can protect the radar transceiver device 10.
  • the radar transceiver device 10 includes a radar transceiver chip, and is electrically connected to the radiating element 1 through a microstrip line or the like.
  • the inner wall surface of the fixed cover 4 is provided with a wave absorbing material 8.
  • the wave absorbing material 8 can absorb the electromagnetic waves leaked by the radiation element 1, the electromagnetic waves generated by electronic devices such as microstrip lines, and electromagnetically shield the radar transceiver device 10.
  • the fixed cover 4 includes a bottom wall 40 and a side wall 41, the side wall 41 abuts on the printed circuit board 2, and the wave absorbing material 8 is disposed inside the bottom wall 40 Wall surface.
  • the wave absorbing material 8 is provided on the inner wall surface of the bottom wall 40 of the fixed cover 4 so that the wave absorbing material 8 is opposed to the printed circuit board 2 and can better absorb electromagnetic waves generated by electronic devices on the printed circuit board 2.
  • the wave absorbing material 8 may be provided on the inner wall surface of the side wall 41 of the fixed cover 4 or the wave absorbing material may be provided on the bottom wall 40 of the fixed cover 4 and the inner wall surface of the side wall 41 at the same time 8.
  • the fixed cover 4 and the printed circuit board 2 are fixed by screws 9, and a sealant (not shown) is filled between the fixed cover 4 and the printed circuit board 2 Out).
  • a sealant is filled between the fixed cover 4 and the printed circuit board 2 to seal the gap between the fixed cover 4 and the printed circuit board 2. Preventing external air from entering the fixed cover 4 from the gap between the fixed cover 4 and the printed circuit board 2 can achieve the safety purpose of explosion protection.
  • the fixing cover 4 and the printed circuit board 2 are fixed by four screws 9 (such as Phillips pan head screws).
  • the wave guide element 3 passes through the fixed cover 4, and the inner wall surface of the bottom wall 40 of the fixed cover 4 is provided with an annular protrusion surrounding the wave guide element 3, the annular protrusion A filling cavity 42 accommodating the sealant 6 is formed between the wave guide element 3.
  • the fixed cover 4 is provided with an annular protrusion surrounding the wave guide element 3, and a filling cavity 42 is formed between the annular protrusion and the outer side wall of the wave guide element 3, and the sealing cap 5 is sleeved on the wave guide element 3 After that, the side wall of the sealing cap 5 is located in the filling cavity 42, and the sealing glue 6 is filled into the filling cavity 42 to achieve the sealing between the sealing cap 5 and the wave guide element 3.
  • the arrangement of the annular protrusion and the filling cavity 42 is convenient for filling the sealant 6.
  • the wave guide element 3 is provided at one end of the fixed cover 4, so a part of the side wall 41 of the fixed cover 4 and the protrusion 43 provided on the bottom wall 40 of the fixed cover 4 Cooperate to form an annular protrusion.
  • a complete ring-shaped protrusion may be provided on the inner wall surface of the bottom wall 40 of the fixed cover 4.
  • the ring-shaped protrusions can be round, square or other shapes.
  • the sealant 6 is epoxy glue.
  • the end surface of the end of the sealing cap 5 adjacent to the printed circuit board 2 is provided with a groove 50.
  • the groove 50 cooperates with the printed circuit board 2 to form a radiation cavity 7 for receiving the radiation element 1.
  • the waveguide 30 may be a cylindrical cavity with an equal diameter or a cavity with a reduced diameter.
  • the waveguide 30 is a tapered cavity whose inner diameter gradually increases along the direction away from the radiating element 1.
  • the waveguide 30 includes a first segment, a second segment, and a third segment that are sequentially arranged along the direction away from the radiating element 1, wherein the first segment and the third segment The inner diameter remains unchanged, and the inner diameter of the second section gradually decreases away from the radiating element 1.
  • the fixed cover 4 is provided with a through-hole 44.
  • the through-hole 44 is mounted on the lower surface of the printed circuit board 2
  • the position of the radiating element 1 corresponds.
  • the fixed cover 4 can be made of a metal material to form a shielding shell that can shield electromagnetic waves.
  • the opening of the sealing cap 5 faces downward and is made of an insulating material, which can be regarded as an insulating sleeve sleeved on the wave guide element 3.
  • a protrusion 52 is provided on the wall surface of the end of the sealing cap 5 near the end of the printed circuit board 2 (that is, the upper bottom wall 51 of the sealing cap 5 in the figure).
  • the inside of the protrusion 52 may be hollow, so that the cavity inside the sealing cap 5 is stepped.
  • the upper end of the wave guide element 3 may have a stepped shape, matching the shape of the cavity inside the sealing cap 4, and the upper end of the wave guide element 3 extends into the sealing cap 5 from the opening.
  • the protrusion 52 can fix the through hole 44 of the cover 4, and the end of the sealing cap 4 away from the printed circuit board 2 (that is, the lower end of the sealing cap 4 in the figure) protrudes from the fixing cover 4.
  • the electromagnetic wave emitted by the radiating element 1 can pass through the through hole 44 of the fixed cover 4, pass through the protrusion 52, and enter the wave guiding path 30 in the wave guiding element 3 for transmission.
  • the sealing cap 5 completely isolates the electronic components such as the radiating element 1 from the wave-guiding element 3, and prevents the wave-guiding element 3 from contacting the electronic components on the printed circuit board 2.
  • the shape of the upper end of the wave-guiding element 3 only needs to be set to match the internal shape of the sealing cap 5, the sealing cap 5 can be different from The cooperation of the wave guide element 3 improves the adaptability of the sealing cap 5 to different types of wave guide elements 3.
  • the installation of the sealing cap 5 eliminates the need to provide an insulating sheet between the radiating element 1 and the wave guiding element 3, which avoids the problem that different wave guiding elements 3 require different insulating sheet adaptations, resulting in many types of insulating sheets and poor applicability.
  • the lower surface of the printed circuit board 2, the inner wall surface of the through hole 44 and the upper wall surface of the protrusion 52 cooperate to form radiation In the cavity 7, the radiating element 1 is disposed in the radiating cavity 7, and there is a gap between the radiating element 1 and the upper wall surface of the protrusion 52.
  • a sealing member 13 is provided between the wave guiding element 3 and the sealing cap 5. As shown in FIGS. 7-10, the seal 13 may be an O-ring.
  • the high-frequency module further includes a header housing 12, the lower end of the header housing 12 has an opening 121, a printed circuit board 2,
  • the fixed cover 4 and the sealing cap 5 are located in the meter housing 12, and the wave guide element 3 passes through the opening 121 of the meter housing 12.
  • the header housing 12 accommodates the printed circuit board 2, the fixed cover 4 and the sealing cap 5 inside, which makes the appearance of the radar level gauge beautiful and protects the printed circuit board 2, the fixed cover 4 and the sealing cap 5 at the same time Function; the meter housing 12 is provided with an opening 121, the upper end of the wave guide element 3 passes through the opening 121, so as to extend into the inside of the sealing cap 5.
  • the head housing 12 is filled with a sealant 14 to pass the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the head housing 12
  • the sealant 14 is sealed and fixed.
  • the sealant 14 can fix the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the meter housing 12 on the one hand, and the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the meter on the other hand
  • the casing 12 is sealed to prevent gas from entering the inside of the meter head, so as to achieve the purpose of explosion-proof.
  • first gap 122 between the inner wall surface of the header housing 12 and the outer board surface of the printed circuit board 2, the inner wall surface of the header housing 12 and the fixed cover 4
  • second gap 123 between the outer wall surfaces, the first gap 122 and the second gap 123 communicate with each other, and the second gap 123 extends to the upper bottom wall 51 of the sealing cap 5, the first gap 122 and the second gap 123 are filled
  • sealant 14 is sealant 14.
  • the circuit board 2, the fixed cover 4 and the sealing cap 5 are glued and fixed, which enhances the firmness of the fixation, and seals the header housing 12, the printed circuit board 2, the fixed cover 4 and the sealing cap 5 to prevent gas from entering the watch Inside the head, to achieve the purpose of explosion-proof.
  • annular boss 124 is provided on the inner side wall surface of the head housing 12, the lower end surface of the annular boss 124 and the upper bottom wall 51 of the sealing cap 5 In contact, there is a gap between the side wall surface of the annular boss 124 and the outer wall surface of the fixed cover 4, and this gap is part of the second gap 123.
  • the arrangement of the annular boss 124 reduces the second gap 123 between the inner wall surface of the header housing 12 and the outer wall surface of the fixed cover 4, which can reduce the amount of the sealant 14 filled.
  • the lower end surface of the annular boss 124 is in contact with the upper bottom wall 51 of the sealing cap 5 to avoid the problem of leakage of the sealing glue 14 between the lower end surface of the annular boss 124 and the upper bottom wall 51 of the sealing cap 5 during pouring.
  • annular hole 125 is provided on the lower end surface of the annular boss 124.
  • the arrangement of the annular hole 125 on the one hand reduces the material consumption of the header housing 12 and is beneficial to reduce the weight and cost of the header housing 12; on the other hand, the radial width of the lower end surface of the annular boss 124 is reduced. It is advantageous for the lower end surface of the annular boss 124 to abut on the upper surface of the sealing cap 5 to realize the hermetic contact and prevent the leakage of glue.
  • the protrusion 52 is screwed to the through hole 44.
  • the outer wall surface of the protrusion 52 is provided with an external thread
  • the inner wall surface of the through hole 44 is provided with an internal thread, that is, the through hole 44 is a threaded hole.
  • the waveguide 30 in the waveguide 3 is cylindrical.
  • the waveguide 30 in the waveguide 3 is tapered.
  • the waveguide 30 may include a first tapered section at the upper portion and a second tapered section at the lower portion, and the taper angles of the first tapered section and the second tapered section may be different.
  • the radiating element 1 is a patch antenna, which can transmit and receive electromagnetic waves.
  • the transmitting device includes a radiating element 1, a radar signal transceiving device 10 and a directional coupler 11.
  • the transmitting port 101 and the receiving port 102 of the radar signal transceiving device 10 are both electrically connected to the directional coupler 11, and the directional coupler 11 is electrically connected to the radiating element 1.
  • the radar signal transceiving device 10 can generate an electromagnetic wave signal.
  • the electromagnetic wave signal is transmitted from the transmitting port 101 through the directional coupler 11 to the radiating element 1, and then the radiating element 1 emits the electromagnetic wave, and the electromagnetic wave passes through the guiding element 3
  • the guided wave path 30 is transmitted, and it is reflected after encountering the measured object.
  • the reflected electromagnetic wave is transmitted through the guided wave path 30 and received by the radiating element 1.
  • the received reflected electromagnetic wave signal can pass through the directional coupler 11 and transmitted by the receiving port 102 Return radar signal transceiver device 10.
  • connection should be understood in a broad sense.
  • connection may be a fixed connection, a detachable connection, or an integral connection; It is directly connected, it can be indirectly connected through an intermediate medium, it can be the connection between the two components; it can be a mechanical connection, it can be an electrical connection.
  • connection may be a fixed connection, a detachable connection, or an integral connection; It is directly connected, it can be indirectly connected through an intermediate medium, it can be the connection between the two components; it can be a mechanical connection, it can be an electrical connection.

Abstract

A high-frequency module for level gauging, comprising: an emitting device, a waveguide device, and a printed circuit board (2). The emitting device comprises a radiating element (1), and the radiating element (1) is mounted on the printed circuit board (2); the waveguide device comprises a waveguide element (3) and a fixed cover body (4); the waveguide element (3) and the fixed cover body (4) are fixedly connected; the fixed cover body (4) and the printed circuit board (2) are fixedly connected; a waveguide passage (30) is formed in the waveguide element (3); one end of the waveguide element (3) close to the printed circuit board (2) is provided with a sealing cap (5); the sealing cap (5) seals the waveguide passage (30); a radiation chamber (7) is formed between the sealing cap (5) and the printed circuit board (2); the radiating element (1) is located in the radiation chamber (7). Also provided is a radar level gauge comprising the high-frequency module.

Description

一种用于物位测量的高频模块和雷达物位计High-frequency module and radar level meter for level measurement 技术领域Technical field
本文涉及但不限于物位计领域,特别是涉及一种用于物位测量的高频模块和雷达物位计。This article relates to but not limited to the field of level gauges, in particular to a high-frequency module and radar level gauge for level measurement.
背景技术Background technique
相关技术中,雷达物位计通常是由高频模块中的雷达信号收发装置产生电磁信号,再由高频模块的辐射元件向外发射该电磁信号,该电磁信后随后由波导传输。In the related art, a radar level gauge usually generates an electromagnetic signal by a radar signal transceiving device in a high-frequency module, and then radiates the electromagnetic signal from a radiating element of the high-frequency module, and the electromagnetic signal is then transmitted by a waveguide.
相关技术公开了一种高频模块,其导波装置与辐射元件之间设有非导电盖体,而出于防爆的安全原因,将非导电盖体的盖体部分与导波通路的底缘对接并粘接,以防止外部气体从导波通路进入到雷达物位计内部,并将非导电盖体的盖体部分的底缘与PCB(Printed Circuit Board,印刷电路板)的表面密封连接,以将辐射元件密封。The related art discloses a high-frequency module in which a non-conductive cover is provided between the wave guide device and the radiating element, and for safety reasons of explosion-proof, the cover portion of the non-conductive cover is connected to the bottom edge of the wave guide path Docking and bonding to prevent external air from entering the radar level gauge from the guided wave path, and sealingly connect the bottom edge of the cover part of the non-conductive cover to the surface of the PCB (Printed Circuit Board, printed circuit board), To seal the radiating element.
该高频模块的结构复杂,且密封方式的操作复杂费事,导致雷达物位计的生产效率低。The structure of the high-frequency module is complicated, and the operation of the sealing method is complicated and troublesome, resulting in low production efficiency of the radar level gauge.
发明概述Summary of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this article. This summary is not intended to limit the scope of protection of the claims.
本申请实施例提供了一种用于物位测量的高频模块,其结构简单,且密封方式简单有效,提高了高频模块及雷达物位计的生产效率。The embodiments of the present application provide a high-frequency module for level measurement, which has a simple structure and a simple and effective sealing method, and improves the production efficiency of the high-frequency module and the radar level meter.
本申请实施例采取的技术方案如下:The technical solutions adopted in the embodiments of the present application are as follows:
一种用于物位测量的高频模块,包括:发射装置、导波装置和印刷电路板,其中,A high-frequency module for level measurement includes: a transmitting device, a wave guiding device and a printed circuit board, wherein,
所述发射装置包括辐射元件,所述辐射元件安装在所述印刷电路板上;The emitting device includes a radiating element, the radiating element is mounted on the printed circuit board;
所述导波装置包括导波元件和固定盖体,所述导波元件与所述固定盖体 固定连接,所述固定盖体与所述印刷电路板固定连接,所述导波元件内形成有导波通路,所述导波元件的靠近所述印刷电路板的一端设有密封帽,所述密封帽将所述导波通路密封,所述密封帽与所述印刷电路板之间形成辐射腔,所述辐射元件位于所述辐射腔内。The wave guide device includes a wave guide element and a fixed cover, the wave guide element is fixedly connected to the fixed cover, the fixed cover is fixedly connected to the printed circuit board, and the wave guide element is formed with Wave guide path, the end of the wave guide element close to the printed circuit board is provided with a sealing cap, the sealing cap seals the wave guide path, and a radiation cavity is formed between the sealing cap and the printed circuit board , The radiation element is located in the radiation cavity.
本申请实施例提供了一种雷达物位计,所述雷达物位计包括上文所述的高频模块。An embodiment of the present application provides a radar level gauge, which includes the high-frequency module described above.
在阅读并理解了附图概述和本申请的实施方式后,可以明白其他方面。After reading and understanding the outline of the drawings and the embodiments of the present application, other aspects can be understood.
附图概述Brief description of the drawings
图1为根据本申请实施例所述的用于物位测量的高频模块的分解结构示意图;FIG. 1 is an exploded schematic view of a high-frequency module for level measurement according to an embodiment of the present application;
图2为图1中所示的高频模块的另一分解结构示意图;2 is a schematic diagram of another exploded structure of the high-frequency module shown in FIG. 1;
图3为图1中所示的高频模块的剖视结构示意图;3 is a schematic cross-sectional structure diagram of the high-frequency module shown in FIG. 1;
图4为图1中所示的高频模块的另一剖视结构示意图;FIG. 4 is another schematic sectional view of the high-frequency module shown in FIG. 1;
图5为根据本申请另一实施例所述的用于物位测量的高频模块的剖视结构示意图;5 is a schematic cross-sectional structural view of a high-frequency module for level measurement according to another embodiment of the present application;
图6为图5中所示的高频模块的另一剖视结构示意图;6 is another schematic cross-sectional structure diagram of the high-frequency module shown in FIG. 5;
图7为本申请实施例所述的高频模块的局部剖视结构示意图;7 is a schematic diagram of a partial cross-sectional structure of a high-frequency module according to an embodiment of the present application;
图8为图7所示的高频模块的分解结构示意图;8 is an exploded schematic view of the high-frequency module shown in FIG. 7;
图9为本申请另一实施例所述的高频模块的局部剖视结构示意图;9 is a partial cross-sectional structural diagram of a high-frequency module according to another embodiment of this application;
图10为图9所示的高频模块的分解结构示意图;10 is a schematic diagram of an exploded structure of the high-frequency module shown in FIG. 9;
图11为本申请实施例所述的高频模块中发射装置的结构示意图。11 is a schematic structural diagram of a transmitting device in a high-frequency module according to an embodiment of the present application.
附图标记:Reference mark:
1-辐射元件,2-印刷电路板,3-导波元件,30-导波通路,4-固定盖体,40-底壁,41-侧壁,42-填充腔,43-凸起,44-通孔,5-密封帽,50-凹槽,51-上底壁,52-凸起,6-密封胶,7-辐射腔,8-吸波材料,9-螺钉,10-雷达信号收发装置,101-发射口,102-接收口,11-定向耦合器,12-表头外壳,121-开 口,122-第一间隙,123-第二间隙,124-环形凸台,125-环形孔,13-密封件,14-密封胶。1-radiating element, 2-printed circuit board, 3-waveguide element, 30-waveguide path, 4-fixed cover, 40-bottom wall, 41-side wall, 42-fill cavity, 43-protrusion, 44 -Through hole, 5-sealing cap, 50-groove, 51-upper bottom wall, 52-protrusion, 6-sealer, 7-radiation cavity, 8-absorbing material, 9-screw, 10-radar signal transceiving Device, 101-transmitting port, 102-receiving port, 11-directional coupler, 12-head housing, 121-opening, 122-first gap, 123-second gap, 124-ring boss, 125-ring hole , 13-seal, 14-sealant.
详述Elaborate
下文中将结合附图对本申请实施例的实施例进行详细说明。Hereinafter, embodiments of the embodiments of the present application will be described in detail with reference to the accompanying drawings.
如图1-图4所示,本申请实施例提供了一种用于物位测量的高频模块,该高频模块可用于雷达物位计中。As shown in FIGS. 1-4, an embodiment of the present application provides a high-frequency module for level measurement, which can be used in a radar level gauge.
所述高频模块包括:发射装置、导波装置和印刷电路板2。The high-frequency module includes: a transmitting device, a wave guiding device, and a printed circuit board 2.
其中,发射装置包括辐射元件1,辐射元件1安装在印刷电路板2上。辐射元件1可向外发射电磁信号。Among them, the emitting device includes a radiating element 1 which is mounted on the printed circuit board 2. The radiating element 1 can emit electromagnetic signals outward.
导波装置包括导波元件3和固定盖体4,导波元件3与固定盖体4固定连接,固定盖体4与印刷电路板2固定连接,以实现导波装置与印刷电路板2的固定。The wave guide device includes a wave guide element 3 and a fixed cover 4, the wave guide element 3 is fixedly connected to the fixed cover 4, and the fixed cover 4 is fixedly connected to the printed circuit board 2 to achieve the fixation of the wave guide and the printed circuit board 2 .
导波元件3内形成有导波通路30,导波元件3的靠近印刷电路板2的一端设有密封帽5,密封帽5与导波元件3之间可通过密封胶6密封固定。密封帽5与印刷电路板2之间形成辐射腔7,辐射元件1位于辐射腔7内。辐射元件1发射的电磁信号可穿过密封帽5进入导波通路30,并经由导波通路30传输。The wave guiding element 3 has a wave guiding path 30 formed therein. The end of the wave guiding element 3 near the printed circuit board 2 is provided with a sealing cap 5. The sealing cap 5 and the wave guiding element 3 can be sealed and fixed by a sealant 6. A radiation cavity 7 is formed between the sealing cap 5 and the printed circuit board 2, and the radiation element 1 is located in the radiation cavity 7. The electromagnetic signal emitted by the radiating element 1 can pass through the sealing cap 5 to enter the waveguide 30 and be transmitted via the waveguide 30.
密封帽5套设在导波元件3的靠近印刷电路板2的一端外,并且密封帽5与导波元件3之间通过密封胶6密封固定,使得密封帽5可将导波通路30密封,防止外部气体从导波通路30进入固定盖体4内部,起到防爆的目的。此外,通过密封帽5与密封胶6配合来密封导波通路30的方式简单,节省了密封操作所需的时间,有助于提高高频模块的装配效率。The sealing cap 5 is sleeved outside the end of the wave guiding element 3 close to the printed circuit board 2, and the sealing cap 5 and the wave guiding element 3 are sealed and fixed by a sealant 6 so that the sealing cap 5 can seal the wave guiding path 30, The outside air is prevented from entering the inside of the fixed cover 4 from the wave guide passage 30, and serves the purpose of explosion protection. In addition, the method of sealing the waveguide 30 by the sealing cap 5 and the sealing glue 6 is simple, saves the time required for the sealing operation, and helps improve the assembly efficiency of the high-frequency module.
在一些实施例中,固定盖体4与导波元件3为一体式结构。In some embodiments, the fixed cover 4 and the wave guide element 3 are an integral structure.
一体式结构减少了高频模块中零部件的数量,有助于提高高频模块的装配效率,进而有助于提高雷达物位计的生产效率。The integrated structure reduces the number of components in the high-frequency module, helps to improve the assembly efficiency of the high-frequency module, and thus helps to improve the production efficiency of the radar level gauge.
在一些实施例中,固定盖体4为非导电盖体,导波元件3为金属件,固定盖体4与导波元件3通过注塑固定。In some embodiments, the fixed cover 4 is a non-conductive cover, the wave guide element 3 is a metal part, and the fixed cover 4 and the wave guide element 3 are fixed by injection molding.
固定盖体4为非导电盖体,以免固定盖体4与印刷电路板2之间发生短路;导波元件3为金属件,以便限定电磁信号的传输路径。固定盖体4与导波元件3通过注塑固定,加工方便,且使得固定盖体4与导波元件3之间密封,防止外部气体从固定盖体4与导波元件3之间的间隙进入固定盖体4内部。The fixed cover 4 is a non-conductive cover to prevent a short circuit between the fixed cover 4 and the printed circuit board 2; the wave guide element 3 is a metal piece, so as to define the transmission path of the electromagnetic signal. The fixed cover 4 and the wave guide element 3 are fixed by injection molding, which is convenient for processing, and makes the fixed cover 4 and the wave guide element 3 sealed to prevent external air from entering the gap from the gap between the fixed cover 4 and the wave guide element 3 Cover 4 inside.
在一些实施例中,固定盖体4和导波元件3均为金属件。In some embodiments, both the fixed cover 4 and the wave guide element 3 are metal parts.
固定盖体4与导波元件3均为金属件,使得二者可一体成型,加工方便,有助于提高生产效率。Both the fixed cover 4 and the wave guide element 3 are metal parts, so that the two can be integrally formed, the processing is convenient, and the production efficiency is improved.
在一些实施例中,如图3和图5所示,发射装置还包括雷达信号收发装置10,雷达信号收发装置10安装在印刷电路板2上且位于固定盖体4内,雷达信号收发装置10与辐射元件1电连接。In some embodiments, as shown in FIGS. 3 and 5, the transmitting device further includes a radar signal transceiving device 10. The radar signal transceiving device 10 is installed on the printed circuit board 2 and located in the fixed cover 4. The radar signal transceiving device 10 It is electrically connected to the radiating element 1.
雷达收发装置10可产生由辐射元件1发射的电磁信号,雷达收发装置10位于固定盖体4内,固定盖体4可对雷达收发装置10起到保护作用。The radar transceiver device 10 can generate the electromagnetic signal emitted by the radiating element 1. The radar transceiver device 10 is located in the fixed cover 4, and the fixed cover 4 can protect the radar transceiver device 10.
在一些实施例中,该雷达收发装置10包括雷达收发芯片,并通过入微带线等与辐射元件1电连接。In some embodiments, the radar transceiver device 10 includes a radar transceiver chip, and is electrically connected to the radiating element 1 through a microstrip line or the like.
在一些实施例中,如图3和图5所示,固定盖体4的内壁面上设有吸波材料8。吸波材料8可吸收辐射元件1泄露的电磁波、微带线等电子器件产生的电磁波,对雷达收发装置10进行电磁屏蔽。In some embodiments, as shown in FIGS. 3 and 5, the inner wall surface of the fixed cover 4 is provided with a wave absorbing material 8. The wave absorbing material 8 can absorb the electromagnetic waves leaked by the radiation element 1, the electromagnetic waves generated by electronic devices such as microstrip lines, and electromagnetically shield the radar transceiver device 10.
在一些实施例中,如图3和图5所示,固定盖体4包括底壁40和侧壁41,侧壁41与印刷电路板2抵接,吸波材料8设置在底壁40的内壁面上。In some embodiments, as shown in FIGS. 3 and 5, the fixed cover 4 includes a bottom wall 40 and a side wall 41, the side wall 41 abuts on the printed circuit board 2, and the wave absorbing material 8 is disposed inside the bottom wall 40 Wall surface.
吸波材料8设置在固定盖体4的底壁40的内壁面上,使得吸波材料8与印刷电路板2相对,能够更好地吸收印刷电路板2上的电子器件产生的电磁波。The wave absorbing material 8 is provided on the inner wall surface of the bottom wall 40 of the fixed cover 4 so that the wave absorbing material 8 is opposed to the printed circuit board 2 and can better absorb electromagnetic waves generated by electronic devices on the printed circuit board 2.
在另一些实施例中,可以在固定盖体4的侧壁41的内壁面上设置吸波材料8,或者同时在固定盖体4的底壁40和侧壁41的内壁面上设置吸波材料8。In other embodiments, the wave absorbing material 8 may be provided on the inner wall surface of the side wall 41 of the fixed cover 4 or the wave absorbing material may be provided on the bottom wall 40 of the fixed cover 4 and the inner wall surface of the side wall 41 at the same time 8.
在一些实施例中,如图1-图4所示,固定盖体4与印刷电路板2通过螺钉9固定,且固定盖体4与印刷电路板2之间填充有密封胶(图中未示出)。In some embodiments, as shown in FIGS. 1-4, the fixed cover 4 and the printed circuit board 2 are fixed by screws 9, and a sealant (not shown) is filled between the fixed cover 4 and the printed circuit board 2 Out).
固定盖体4与印刷电路板2通过螺钉9固定后,再在固定盖体4与印刷 电路板2之间填充密封胶,以将固定盖体4与印刷电路板2之间的间隙密封,可以防止外部气体从固定盖体4与印刷电路板2之间的间隙进入固定盖体4内部,可以达到防爆的安全目的。After the fixed cover 4 and the printed circuit board 2 are fixed by screws 9, a sealant is filled between the fixed cover 4 and the printed circuit board 2 to seal the gap between the fixed cover 4 and the printed circuit board 2. Preventing external air from entering the fixed cover 4 from the gap between the fixed cover 4 and the printed circuit board 2 can achieve the safety purpose of explosion protection.
在图1和图2所示的实施例中,固定盖体4与印刷电路板2通过4颗螺钉9(如十字槽盘头螺钉)固定。In the embodiment shown in FIGS. 1 and 2, the fixing cover 4 and the printed circuit board 2 are fixed by four screws 9 (such as Phillips pan head screws).
在一些实施例中,如图1所示,导波元件3穿过固定盖体4,固定盖体4的底壁40的内壁面上设有围绕导波元件3的环形凸起,环形凸起与导波元件3之间形成容纳密封胶6的填充腔42。In some embodiments, as shown in FIG. 1, the wave guide element 3 passes through the fixed cover 4, and the inner wall surface of the bottom wall 40 of the fixed cover 4 is provided with an annular protrusion surrounding the wave guide element 3, the annular protrusion A filling cavity 42 accommodating the sealant 6 is formed between the wave guide element 3.
固定盖体4上设有围绕导波元件3的环形凸起,并在环形凸起与导波元件3的外侧壁之间形成填充腔42,在将密封帽5套设在导波元件3上后,密封帽5的侧壁位于填充腔42内,向该填充腔42内填充密封胶6,实现密封帽5与导波元件3之间的密封。环形凸起与填充腔42的设置,便于填充密封胶6。The fixed cover 4 is provided with an annular protrusion surrounding the wave guide element 3, and a filling cavity 42 is formed between the annular protrusion and the outer side wall of the wave guide element 3, and the sealing cap 5 is sleeved on the wave guide element 3 After that, the side wall of the sealing cap 5 is located in the filling cavity 42, and the sealing glue 6 is filled into the filling cavity 42 to achieve the sealing between the sealing cap 5 and the wave guide element 3. The arrangement of the annular protrusion and the filling cavity 42 is convenient for filling the sealant 6.
在图1所示的实施例中,导波元件3设置于固定盖体4的一端,因此固定盖体4的侧壁41的一部分与设置在固定盖体4的底壁40上的凸起43配合形成环形凸起。In the embodiment shown in FIG. 1, the wave guide element 3 is provided at one end of the fixed cover 4, so a part of the side wall 41 of the fixed cover 4 and the protrusion 43 provided on the bottom wall 40 of the fixed cover 4 Cooperate to form an annular protrusion.
在另一些实施例中,可以在固定盖体4的底壁40的内壁面上设置一圈完整的环形凸起。环形凸起可以呈圆形、方形或其他形状。In other embodiments, a complete ring-shaped protrusion may be provided on the inner wall surface of the bottom wall 40 of the fixed cover 4. The ring-shaped protrusions can be round, square or other shapes.
在一些实施例中,该密封胶6为环氧胶。In some embodiments, the sealant 6 is epoxy glue.
在一些实施例中,如图1所示,密封帽5的邻近印刷电路板2的一端的端面上设有凹槽50。该凹槽50与印刷电路板2配合形成辐射腔7,用于容纳辐射元件1。In some embodiments, as shown in FIG. 1, the end surface of the end of the sealing cap 5 adjacent to the printed circuit board 2 is provided with a groove 50. The groove 50 cooperates with the printed circuit board 2 to form a radiation cavity 7 for receiving the radiation element 1.
在一些实施例中,该导波通路30可以为具有等径的柱状空腔或具有变径的腔体。In some embodiments, the waveguide 30 may be a cylindrical cavity with an equal diameter or a cavity with a reduced diameter.
在图3-图4所示的实施例中,导波通路30为沿着远离辐射元件1的方向,内径逐渐增大的锥形空腔。In the embodiment shown in FIGS. 3 to 4, the waveguide 30 is a tapered cavity whose inner diameter gradually increases along the direction away from the radiating element 1.
在图5-图6所示的实施例中,导波通路30包括沿着远离辐射元件1的方向依次设置的第一段、第二段和第三段,其中第一段和第三段的内径保持 不变,第二段的内径沿着远离辐射元件1的方向逐渐减小。In the embodiment shown in FIGS. 5-6, the waveguide 30 includes a first segment, a second segment, and a third segment that are sequentially arranged along the direction away from the radiating element 1, wherein the first segment and the third segment The inner diameter remains unchanged, and the inner diameter of the second section gradually decreases away from the radiating element 1.
在一些实施例中,如图7和图8所示,或如图9和图10所示,固定盖体4上设有通孔44,通孔44与安装在印刷电路板2的下板面上的辐射元件1的位置对应。固定盖体4可采用金属材料制成,形成可屏蔽电磁波的屏蔽壳。In some embodiments, as shown in FIG. 7 and FIG. 8, or as shown in FIG. 9 and FIG. 10, the fixed cover 4 is provided with a through-hole 44. The through-hole 44 is mounted on the lower surface of the printed circuit board 2 The position of the radiating element 1 corresponds. The fixed cover 4 can be made of a metal material to form a shielding shell that can shield electromagnetic waves.
密封帽5的开口朝下,且采用绝缘材料制成,可视为套设在导波元件3上的绝缘套。密封帽5的靠近印刷电路板2的一端的壁面(即图中密封帽5的上底壁51)上设有凸起52。凸起52的内部可中空,使得密封帽5内部的空腔呈台阶状。导波元件3的上端可呈台阶状,与密封帽4内部的空腔的形状相适配,导波元件3的上端自开口伸入密封帽5内。The opening of the sealing cap 5 faces downward and is made of an insulating material, which can be regarded as an insulating sleeve sleeved on the wave guide element 3. A protrusion 52 is provided on the wall surface of the end of the sealing cap 5 near the end of the printed circuit board 2 (that is, the upper bottom wall 51 of the sealing cap 5 in the figure). The inside of the protrusion 52 may be hollow, so that the cavity inside the sealing cap 5 is stepped. The upper end of the wave guide element 3 may have a stepped shape, matching the shape of the cavity inside the sealing cap 4, and the upper end of the wave guide element 3 extends into the sealing cap 5 from the opening.
凸起52可固定盖体4的通孔44内,密封帽4的远离印刷电路板2的一端(即图中密封帽4的下端)伸出固定盖体4。The protrusion 52 can fix the through hole 44 of the cover 4, and the end of the sealing cap 4 away from the printed circuit board 2 (that is, the lower end of the sealing cap 4 in the figure) protrudes from the fixing cover 4.
辐射元件1发射的电磁波可穿过固定盖体4的通孔44、穿过该凸起52,进入导波元件3内的导波通路30进行传输。The electromagnetic wave emitted by the radiating element 1 can pass through the through hole 44 of the fixed cover 4, pass through the protrusion 52, and enter the wave guiding path 30 in the wave guiding element 3 for transmission.
密封帽5将辐射元件1等电子元件与导波元件3完全隔离,避免了导波元件3与印刷电路板2上的电子元件接触。此外,由于导波元件3的上端伸入密封帽5内,这样只需将导波元件3的上端处的形状设置成与密封帽5的内部形状相适配,密封帽5即可与不同的导波元件3配合,提高了密封帽5与不同类型的导波元件3的适配性。密封帽5的设置,使得辐射元件1与导波元件3之间无需设置绝缘片,避免了不同的导波元件3需要不同的绝缘片适配,导致的绝缘片种类多、适用性差的问题。The sealing cap 5 completely isolates the electronic components such as the radiating element 1 from the wave-guiding element 3, and prevents the wave-guiding element 3 from contacting the electronic components on the printed circuit board 2. In addition, since the upper end of the wave-guiding element 3 extends into the sealing cap 5, the shape of the upper end of the wave-guiding element 3 only needs to be set to match the internal shape of the sealing cap 5, the sealing cap 5 can be different from The cooperation of the wave guide element 3 improves the adaptability of the sealing cap 5 to different types of wave guide elements 3. The installation of the sealing cap 5 eliminates the need to provide an insulating sheet between the radiating element 1 and the wave guiding element 3, which avoids the problem that different wave guiding elements 3 require different insulating sheet adaptations, resulting in many types of insulating sheets and poor applicability.
在一些实施例中,如图7和图8所示,或如图9和图10所示,印刷电路板2的下板面、通孔44的内侧壁面和凸起52的上壁面配合形成辐射腔7,辐射元件1设置在辐射腔7内,且辐射元件1与凸起52的上壁面之间具有间隙。In some embodiments, as shown in FIGS. 7 and 8, or as shown in FIGS. 9 and 10, the lower surface of the printed circuit board 2, the inner wall surface of the through hole 44 and the upper wall surface of the protrusion 52 cooperate to form radiation In the cavity 7, the radiating element 1 is disposed in the radiating cavity 7, and there is a gap between the radiating element 1 and the upper wall surface of the protrusion 52.
在一些实施例中,导波元件3与密封帽5之间设有密封件13。如图7-图10所示,该密封件13可以为O型密封圈。In some embodiments, a sealing member 13 is provided between the wave guiding element 3 and the sealing cap 5. As shown in FIGS. 7-10, the seal 13 may be an O-ring.
在一些实施例中,如图7和图8所示,或如图9和图10所示,高频模块还包括表头外壳12,表头外壳12的下端具有开口121,印刷电路板2、固定 盖体4和密封帽5位于表头外壳12内,导波元件3穿过表头外壳12的开口121。In some embodiments, as shown in FIGS. 7 and 8, or as shown in FIGS. 9 and 10, the high-frequency module further includes a header housing 12, the lower end of the header housing 12 has an opening 121, a printed circuit board 2, The fixed cover 4 and the sealing cap 5 are located in the meter housing 12, and the wave guide element 3 passes through the opening 121 of the meter housing 12.
表头外壳12将印刷电路板2、固定盖体4和密封帽5容纳在内部,使得雷达物位计的外观美观,同时可对印刷电路板2、固定盖体4和密封帽5起到保护作用;表头外壳12上开设有开口121,导波元件3的上端穿过该开口121,以便伸入密封帽5内部。The header housing 12 accommodates the printed circuit board 2, the fixed cover 4 and the sealing cap 5 inside, which makes the appearance of the radar level gauge beautiful and protects the printed circuit board 2, the fixed cover 4 and the sealing cap 5 at the same time Function; the meter housing 12 is provided with an opening 121, the upper end of the wave guide element 3 passes through the opening 121, so as to extend into the inside of the sealing cap 5.
在一些实施例中,如图7所示,或如图9所示,表头外壳12内填充有密封胶14,使印刷电路板2、固定盖体4、密封帽5与表头外壳12通过密封胶14密封固定。In some embodiments, as shown in FIG. 7 or as shown in FIG. 9, the head housing 12 is filled with a sealant 14 to pass the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the head housing 12 The sealant 14 is sealed and fixed.
密封胶14一方面可将印刷电路板2、固定盖体4、密封帽5与表头外壳12胶粘固定,另一方面可将印刷电路板2、固定盖体4、密封帽5与表头外壳12之间密封,防止气体进入表头内部,实现防爆目的。The sealant 14 can fix the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the meter housing 12 on the one hand, and the printed circuit board 2, the fixed cover 4, the sealing cap 5 and the meter on the other hand The casing 12 is sealed to prevent gas from entering the inside of the meter head, so as to achieve the purpose of explosion-proof.
如图7所示,或如图9所示,表头外壳12的内壁面与印刷电路板2的外板面之间可具有第一间隙122,表头外壳12的内壁面与固定盖体4的外壁面之间可具有第二间隙123,第一间隙122和第二间隙123连通,且第二间隙123延伸至密封帽5的上底壁51,第一间隙122和第二间隙123内填充有密封胶14。As shown in FIG. 7, or as shown in FIG. 9, there may be a first gap 122 between the inner wall surface of the header housing 12 and the outer board surface of the printed circuit board 2, the inner wall surface of the header housing 12 and the fixed cover 4 There may be a second gap 123 between the outer wall surfaces, the first gap 122 and the second gap 123 communicate with each other, and the second gap 123 extends to the upper bottom wall 51 of the sealing cap 5, the first gap 122 and the second gap 123 are filled There is sealant 14.
表头外壳12的内壁面与印刷电路板2之间的第一间隙122和表头外壳12的内壁面与固定盖体4的外壁面之间的第二间隙123连通,且第二间隙123延伸至密封帽5的上底壁51,以便填充密封胶14时,密封胶14可通过第一间隙122、第二间隙123后流动至密封帽5的上底壁51,将表头外壳12、印刷电路板2、固定盖体4与密封帽5胶粘固定,增强固定的牢固性,且使得表头外壳12、印刷电路板2、固定盖体4与密封帽5之间密封,防止气体进入表头内部,实现防爆目的。The first gap 122 between the inner wall surface of the header housing 12 and the printed circuit board 2 and the second gap 123 between the inner wall surface of the header housing 12 and the outer wall surface of the fixed cover 4 communicate, and the second gap 123 extends To the upper bottom wall 51 of the sealing cap 5 to fill the sealant 14, the sealant 14 can flow through the first gap 122 and the second gap 123 to the upper bottom wall 51 of the sealing cap 5 to print the meter housing 12 and print The circuit board 2, the fixed cover 4 and the sealing cap 5 are glued and fixed, which enhances the firmness of the fixation, and seals the header housing 12, the printed circuit board 2, the fixed cover 4 and the sealing cap 5 to prevent gas from entering the watch Inside the head, to achieve the purpose of explosion-proof.
在一些实施例中,如图7所示,或如图9所示,表头外壳12的内侧壁面上设有环形凸台124,环形凸台124的下端面与密封帽5的上底壁51抵接,环形凸台124的侧壁面与固定盖体4的外壁面之间具有间隙,该间隙为第二间隙123的一部分。In some embodiments, as shown in FIG. 7 or as shown in FIG. 9, an annular boss 124 is provided on the inner side wall surface of the head housing 12, the lower end surface of the annular boss 124 and the upper bottom wall 51 of the sealing cap 5 In contact, there is a gap between the side wall surface of the annular boss 124 and the outer wall surface of the fixed cover 4, and this gap is part of the second gap 123.
环形凸台124的设置,使得表头外壳12的内壁面与固定盖体4的外壁面 之间的第二间隙123减小,可减少填充的密封胶14的量。环形凸台124的侧壁面与固定盖体4的外壁面之间具有间隙,以便密封胶14通过该间隙流动至密封帽5的上底壁51,实现表头外壳12与密封帽5的密封固定。环形凸台124的下端面与密封帽5的上底壁51抵接,避免灌胶时在环形凸台124的下端面与密封帽5的上底壁51之间发生密封胶14泄露问题。The arrangement of the annular boss 124 reduces the second gap 123 between the inner wall surface of the header housing 12 and the outer wall surface of the fixed cover 4, which can reduce the amount of the sealant 14 filled. There is a gap between the side wall surface of the annular boss 124 and the outer wall surface of the fixed cover 4, so that the sealant 14 flows to the upper bottom wall 51 of the sealing cap 5 through the gap, so as to realize the sealing and fixing of the meter housing 12 and the sealing cap 5 . The lower end surface of the annular boss 124 is in contact with the upper bottom wall 51 of the sealing cap 5 to avoid the problem of leakage of the sealing glue 14 between the lower end surface of the annular boss 124 and the upper bottom wall 51 of the sealing cap 5 during pouring.
在一些实施例中,如图7所示,或如图9所示,环形凸台124的下端面上设有环形孔125。In some embodiments, as shown in FIG. 7 or as shown in FIG. 9, an annular hole 125 is provided on the lower end surface of the annular boss 124.
该环形孔125的设置,一方面降低了表头外壳12的材料用量,有利于降低表头外壳12的重量和成本,另一方面使得环形凸台124的下端面的径向宽度减小,有利于环形凸台124的下端面与密封帽5的上表面抵接,实现密闭接触,防止发生漏胶。The arrangement of the annular hole 125 on the one hand reduces the material consumption of the header housing 12 and is beneficial to reduce the weight and cost of the header housing 12; on the other hand, the radial width of the lower end surface of the annular boss 124 is reduced. It is advantageous for the lower end surface of the annular boss 124 to abut on the upper surface of the sealing cap 5 to realize the hermetic contact and prevent the leakage of glue.
在一些实施例中,如图7所示,或如图9所示,凸起52与通孔44螺接。凸起52的外侧壁面上设有外螺纹,通孔44的内侧壁面上设有内螺纹,即通孔44为螺纹孔。In some embodiments, as shown in FIG. 7 or as shown in FIG. 9, the protrusion 52 is screwed to the through hole 44. The outer wall surface of the protrusion 52 is provided with an external thread, and the inner wall surface of the through hole 44 is provided with an internal thread, that is, the through hole 44 is a threaded hole.
在一些实施例中,如图9所示,导波元件3内的导波通路30呈柱形。In some embodiments, as shown in FIG. 9, the waveguide 30 in the waveguide 3 is cylindrical.
在一些实施例中,如图7所示,导波元件3内的导波通路30呈锥形。该导波通路30可包括位于上部的第一锥形段和位于下部的第二锥形段,第一锥形段和第二锥形段的锥角可不同。In some embodiments, as shown in FIG. 7, the waveguide 30 in the waveguide 3 is tapered. The waveguide 30 may include a first tapered section at the upper portion and a second tapered section at the lower portion, and the taper angles of the first tapered section and the second tapered section may be different.
在一些实施例中,如图7所示,或如图9所示,辐射元件1为贴片天线,可发射和接收电磁波。In some embodiments, as shown in FIG. 7 or as shown in FIG. 9, the radiating element 1 is a patch antenna, which can transmit and receive electromagnetic waves.
在一些实施例中,如图11所示,发射装置包括辐射元件1、雷达信号收发装置10和定向耦合器11。雷达信号收发装置10的发射口101和接收口102均与该定向耦合器11电连接,定向耦合器11与辐射元件1电连接。In some embodiments, as shown in FIG. 11, the transmitting device includes a radiating element 1, a radar signal transceiving device 10 and a directional coupler 11. The transmitting port 101 and the receiving port 102 of the radar signal transceiving device 10 are both electrically connected to the directional coupler 11, and the directional coupler 11 is electrically connected to the radiating element 1.
雷达物位计工作时,雷达信号收发装置10可产生电磁波信号,电磁波信号由发射口101经过定向耦合器11传输至辐射元件1,再由辐射元件1发射该电磁波,电磁波经由导波元件3内的导波通路30传输,碰到被测物体后发生反射,反射的电磁波通过导波通路30传输,并被辐射元件1接收,接收的反射电磁波信号可经过定向耦合器11,由接收口102传输回雷达信号收发装 置10。When the radar level gauge is working, the radar signal transceiving device 10 can generate an electromagnetic wave signal. The electromagnetic wave signal is transmitted from the transmitting port 101 through the directional coupler 11 to the radiating element 1, and then the radiating element 1 emits the electromagnetic wave, and the electromagnetic wave passes through the guiding element 3 The guided wave path 30 is transmitted, and it is reflected after encountering the measured object. The reflected electromagnetic wave is transmitted through the guided wave path 30 and received by the radiating element 1. The received reflected electromagnetic wave signal can pass through the directional coupler 11 and transmitted by the receiving port 102 Return radar signal transceiver device 10.
在本申请的描述中,除非另有明确的规定和限定,术语“连接”等应做广义理解,例如,术语“连接”可以是固定连接,可以是可拆卸连接,可以是一体地连接;可以是直接相连,可以通过中间媒介间接相连,可以是两个元件内部的连通;可以是机械连接,可以是电连接。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and defined, the term "connection" should be understood in a broad sense. For example, the term "connection" may be a fixed connection, a detachable connection, or an integral connection; It is directly connected, it can be indirectly connected through an intermediate medium, it can be the connection between the two components; it can be a mechanical connection, it can be an electrical connection. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
虽然本申请所揭露的实施方式如上,但所述的内容仅为便于理解本申请而采用的实施方式,并非用以限定本申请。任何本申请所属领域内的技术人员,在不脱离本申请所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本申请的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present application are as above, the content described is only the embodiments adopted to facilitate understanding of the present application, and is not intended to limit the present application. Any technical person in the field to which this application belongs can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in this application, but the patent protection scope of this application must still be The scope defined by the appended claims shall prevail.

Claims (15)

  1. 一种用于物位测量的高频模块,包括:发射装置、导波装置和印刷电路板,A high-frequency module for level measurement includes: a transmitting device, a wave guiding device and a printed circuit board,
    所述发射装置包括辐射元件,所述辐射元件安装在所述印刷电路板上;The emitting device includes a radiating element, the radiating element is mounted on the printed circuit board;
    所述导波装置包括导波元件和固定盖体,所述导波元件与所述固定盖体固定连接,所述固定盖体与所述印刷电路板固定连接,所述导波元件内形成有导波通路,所述导波元件的靠近所述印刷电路板的一端设有密封帽,所述密封帽将所述导波通路密封,所述密封帽与所述印刷电路板之间形成辐射腔,所述辐射元件位于所述辐射腔内。The wave guide device includes a wave guide element and a fixed cover, the wave guide element is fixedly connected to the fixed cover, the fixed cover is fixedly connected to the printed circuit board, and the wave guide element is formed with Wave guide path, the end of the wave guide element close to the printed circuit board is provided with a sealing cap, the sealing cap seals the wave guide path, and a radiation cavity is formed between the sealing cap and the printed circuit board , The radiation element is located in the radiation cavity.
  2. 根据权利要求1所述的高频模块,其中,所述密封帽与所述导波元件通过密封胶密封。The high-frequency module according to claim 1, wherein the sealing cap and the wave guide element are sealed by a sealant.
  3. 根据权利要求2所述的高频模块,其中,所述导波元件穿过所述固定盖体,所述固定盖体上设有围绕所述导波元件的环形凸起,所述环形凸起与所述导波元件之间形成填充腔,所述密封帽的侧壁伸入所述填充腔内,所述填充腔内填充密封胶。The high-frequency module according to claim 2, wherein the wave guide element passes through the fixed cover, and the fixed cover is provided with an annular protrusion surrounding the wave guide element, the annular protrusion A filling cavity is formed between the wave-guiding element, the side wall of the sealing cap extends into the filling cavity, and the filling cavity is filled with a sealant.
  4. 根据权利要求1-3中任一项所述的高频模块,其中,所述固定盖体与所述印刷电路板通过密封胶密封。The high-frequency module according to any one of claims 1 to 3, wherein the fixed cover and the printed circuit board are sealed with a sealant.
  5. 根据权利要求1-4中任一项所述的高频模块,其中,所述固定盖体与所述导波元件为一体式结构。The high-frequency module according to any one of claims 1 to 4, wherein the fixed cover and the wave guide element have an integrated structure.
  6. 根据权利要求1-4中任一项所述的高频模块,其中,所述固定盖体上设有通孔,所述通孔与所述辐射元件的位置对应,所述密封帽的靠近所述印刷电路板的一端的壁面上设有凸起,所述凸起伸入所述通孔内,所述导波元件的靠近所述印刷电路板的一端伸入所述密封帽内。The high-frequency module according to any one of claims 1 to 4, wherein the fixing cover is provided with a through hole, the through hole corresponds to the position of the radiating element, and the sealing cap A protrusion is provided on a wall surface of one end of the printed circuit board, the protrusion extends into the through hole, and an end of the wave guide element near the printed circuit board extends into the sealing cap.
  7. 根据权利要求6所述的高频模块,还包括表头外壳,所述表头外壳具有开口,所述印刷电路板、所述固定盖体和所述密封帽位于所述表头外壳内,所述导波元件穿过所述表头外壳的开口。The high-frequency module according to claim 6, further comprising a header housing, the header housing has an opening, the printed circuit board, the fixed cover and the sealing cap are located in the header housing, so The wave-guiding element passes through the opening of the watch head housing.
  8. 根据权利要求7所述的高频模块,其中:所述表头外壳内填充有密封 胶,使所述印刷电路板、所述固定盖体、所述密封帽与所述表头外壳通过密封胶密封。The high-frequency module according to claim 7, wherein: the header housing is filled with sealant, so that the printed circuit board, the fixed cover, the sealing cap, and the header housing pass through the sealant seal.
  9. 根据权利要求8所述的高频模块,其中:所述表头外壳的内壁面与所述印刷电路板的外板面之间具有第一间隙,所述表头外壳的内壁面与所述固定盖体的外壁面之间具有第二间隙,所述第一间隙和所述第二间隙连通,且所述第二间隙延伸至所述密封帽的设有所述凸起的壁面,所述第一间隙和所述第二间隙内填充有密封胶。The high-frequency module according to claim 8, wherein: there is a first gap between the inner wall surface of the header housing and the outer board surface of the printed circuit board, and the inner wall surface of the header housing and the fixed There is a second gap between the outer wall surfaces of the cover body, the first gap communicates with the second gap, and the second gap extends to the wall surface of the sealing cap provided with the protrusion, the first A gap and the second gap are filled with sealant.
  10. 根据权利要求9所述的高频模块,其中:所述表头外壳的内侧壁面上设有环形凸台,所述环形凸台的端面与所述密封帽的设有所述凸起的壁面抵接,所述环形凸台的侧壁面与所述固定盖体的外壁面之间具有间隙。The high-frequency module according to claim 9, wherein an annular boss is provided on the inner wall surface of the header housing, and an end surface of the annular boss is in contact with a wall surface of the sealing cap provided with the protrusion Then, there is a gap between the side wall surface of the annular boss and the outer wall surface of the fixed cover.
  11. 根据权利要求10所述的高频模块,其中:所述环形凸台的与所述密封帽抵接的端面上设有环形孔。The high-frequency module according to claim 10, wherein an annular hole is provided on an end surface of the annular boss that abuts the sealing cap.
  12. 根据权利要求1-11中任一项所述的高频模块,其中:所述导波元件与所述密封帽之间设有密封件。The high-frequency module according to any one of claims 1 to 11, wherein a sealing member is provided between the wave guide element and the sealing cap.
  13. 根据权利要求1-12中任一项所述的高频模块,其中,所述发射装置还包括雷达信号收发装置,所述雷达信号收发装置安装在所述印刷电路板上且位于所述固定盖体内,所述雷达信号收发装置与所述辐射元件电连接。The high-frequency module according to any one of claims 1-12, wherein the transmitting device further comprises a radar signal transceiving device, the radar signal transceiving device is mounted on the printed circuit board and located on the fixed cover Inside the body, the radar signal transceiving device is electrically connected to the radiating element.
  14. 根据权利要求1-13中任一项所述的高频模块,其中,所述固定盖体的内壁面上设有吸波材料;The high-frequency module according to any one of claims 1 to 13, wherein a wave absorbing material is provided on the inner wall surface of the fixed cover;
    和/或,所述固定盖体为采用金属材料制成的屏蔽壳。And / or, the fixed cover is a shielding shell made of metal material.
  15. 一种雷达物位计,其中,所述雷达物位计包括权利要求1-14中任何一项所述的高频模块。A radar level gauge, wherein the radar level gauge includes the high-frequency module according to any one of claims 1-14.
PCT/CN2019/088589 2018-10-12 2019-05-27 High-frequency module for level gauging and radar level gauge WO2020073660A1 (en)

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CN201811191450.8A CN109186714A (en) 2018-10-12 2018-10-12 A kind of high-frequency model and radar levelmeter for level gauging
CN201811191450.8 2018-10-12
CN201822048513.6 2018-12-07
CN201822048513.6U CN209131787U (en) 2018-12-07 2018-12-07 A kind of radar levelmeter

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