WO2020067488A1 - Gas-barrier laminate - Google Patents

Gas-barrier laminate Download PDF

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Publication number
WO2020067488A1
WO2020067488A1 PCT/JP2019/038313 JP2019038313W WO2020067488A1 WO 2020067488 A1 WO2020067488 A1 WO 2020067488A1 JP 2019038313 W JP2019038313 W JP 2019038313W WO 2020067488 A1 WO2020067488 A1 WO 2020067488A1
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WO
WIPO (PCT)
Prior art keywords
gas barrier
adhesive layer
layer
film
barrier laminate
Prior art date
Application number
PCT/JP2019/038313
Other languages
French (fr)
Japanese (ja)
Inventor
樹 長谷川
章生 加太
Original Assignee
リンテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by リンテック株式会社 filed Critical リンテック株式会社
Priority to KR1020217008351A priority Critical patent/KR20210068018A/en
Priority to JP2020549468A priority patent/JP7356442B2/en
Priority to CN201980062627.0A priority patent/CN112752813B/en
Publication of WO2020067488A1 publication Critical patent/WO2020067488A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

Definitions

  • the present invention relates to a gas barrier laminate.
  • Patent Literature 1 discloses a technique for sealing an organic EL element using a sealing film in which a gas barrier film is laminated on an adhesive film.
  • An object to be sealed such as an electronic device such as an organic EL element, which needs to be prevented from being deteriorated by oxygen, moisture, or the like, has an adhesive layer, such as a sealing film having a layer configuration described in Patent Document 1. It may be sealed by a gas barrier laminate having a laminated structure in which a gas barrier film is laminated.
  • the gas barrier film is disposed on the outermost surface. Therefore, the gas barrier film may be damaged or cracked, and the gas barrier property of the gas barrier film may be reduced. Further, when the object to be sealed is a light emitting element such as an organic EL element and is used for a display or the like, if the gas barrier film is scratched or cracked, the scratched or cracked becomes a defect and a bright spot or the like is generated. Sometimes it becomes.
  • the present inventors have proposed a process of storing and transporting the gas barrier laminate until use, a process of sealing the object to be sealed with the gas barrier laminate to produce a sealed body, and the sealing.
  • the process of processing and transporting the body in order to prevent the gas barrier film from being damaged or cracked, the whole surface of the gas barrier film was protected with a protect film, and the protect film was peeled at a desired timing.
  • the desired timing means, for example, a timing at which the protection of the gas barrier film becomes unnecessary, a timing at which the gas barrier film needs to be exposed, and the like.
  • the present invention has been made in view of such a problem, and processes such as storage and transportation until use of the gas barrier laminate, sealing the object to be sealed with the gas barrier laminate to form a sealed body.
  • Gas barrier laminate capable of improving the durability of an object to be sealed without forming a gap between the stopper and the adhesive layer, and a method of manufacturing a sealed body using the gas barrier laminate The purpose is to provide.
  • the present inventors have conducted intensive studies based on the above idea of protecting a gas barrier film with a protection film.
  • the gas barrier laminate having a laminated structure in which the adhesive layer, the gas barrier film, and the protect film are arranged in this order is attached to the glass plate under specific conditions with the adhesive layer as a bonding surface.
  • the adhesive force between the glass plate and the adhesive layer, and the adhesive force between the gas barrier film and the protection film, by adjusting so as to satisfy a specific relationship it is possible to solve the above problem I found that.
  • a gas barrier laminate having a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are arranged in this order, The gas barrier laminate is pressed against a glass plate with a roller using the adhesive layer as a bonding surface under the following condition ( ⁇ ), and the gas barrier laminate and the glass plate are adhered to each other. ⁇ ), and the other conditions are measured in accordance with JIS Z0237: 2000. The adhesive force a between the glass plate and the adhesive layer, and the adhesive strength a between the gas barrier film and the protection film are measured.
  • a gas barrier laminate in which the adhesive strength b satisfies the following formula (1). a> b ...
  • the curable adhesive layer is a layer formed from an adhesive composition containing a polyolefin-based resin (A).
  • the polyolefin-based resin (A) includes a modified polyolefin-based resin (A1).
  • the curable adhesive layer contains a curable component (B), and the curable component (B) contains a polyfunctional epoxy compound (BL) that is liquid at 25 ° C. [2] to [2].
  • the gas barrier laminate according to any one of [4].
  • Mw weight average molecular weight
  • processes such as storage and transport until the gas barrier laminate is used, a process of manufacturing a sealed body by sealing an object to be sealed with the gas barrier laminate, and a process of manufacturing the sealed body In the process of processing and transporting, etc., while preventing the gas barrier film from being damaged or cracked by the protect film, when peeling the protect film at a desired timing, between the sealed object and the adhesive layer It is possible to provide a gas barrier laminate having no gaps and good durability of the object to be sealed, and a method for manufacturing a sealed body using the gas barrier laminate.
  • the weight average molecular weight (Mw) and the number average molecular weight (Mn) are values in terms of standard polystyrene measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent. Is a value measured based on the method described in Examples.
  • the gas barrier laminate of the present invention is a gas barrier laminate having a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are arranged in this order.
  • the gas-barrier laminate of the present invention is obtained by pressing the gas-barrier laminate with a roller against a glass plate under the following condition ( ⁇ ) with the adhesive layer as a bonding surface. And then peeled off under the following condition ( ⁇ ), and the other conditions were measured according to JIS Z0237: 2000, the adhesive force a between the glass plate and the adhesive layer, the gas barrier film and the protect film. Is adjusted so as to satisfy the following equation (1). a> b ...
  • the force a is measured by peeling the gas barrier laminate adhered to the glass plate from the glass plate.
  • the adhesive strength b between the gas barrier film and the protection film is measured by peeling the protection film from the gas barrier laminate adhered to the glass plate.
  • the term “gas barrier” refers to a function of preventing transmission of a gas such as oxygen or water vapor.
  • the gas barrier laminate of the present invention is not particularly limited as long as it has a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are laminated in this order.
  • the layer configuration of the gas barrier laminate of one embodiment of the present invention includes, for example, the following embodiments in which only an adhesive layer, a gas barrier film, and a protect film are laminated in this order, and further, arbitrarily laminated on the adhesive layer.
  • the following embodiments having a release sheet to be performed are exemplified.
  • Adhesive layer / gas barrier film / protect film ⁇ Release sheet / adhesive layer / gas barrier film / protect film
  • the aspect of the layer configuration having the release sheet indicates a state before using the gas barrier laminate as a sealing material. It was done.
  • the release sheet When used as a sealing material, the release sheet is peeled off and removed, and the surface of the exposed adhesive layer and the object to be sealed are attached to cover and seal the object to be sealed. Then, the removal of the protection film laminated on the gas barrier film is performed in the process of manufacturing the sealed body by sealing the object to be sealed with the gas barrier laminate, or in the process of processing or transporting the sealed body. Done.
  • the layer configuration of the gas barrier laminate of the present invention is, for example, in the following mode after the surface of the exposed adhesive layer and the object to be sealed are bonded to cover the object to be sealed.
  • the adhesive layer of the gas barrier laminate of one embodiment of the present invention may be a curable adhesive layer.
  • the layer configuration of the gas barrier laminate after curing the curable adhesive layer is as follows. -Cured adhesive layer / gas barrier film / protect film
  • curable adhesive layer means an uncured adhesive layer.
  • the sealed body produced by sealing the object to be sealed with the gas barrier laminate of the present invention is protected by the protective film until the protective film is peeled off, and the gas barrier film is damaged or broken. Is prevented from occurring.
  • the following mode is adopted.
  • Adhesive layer / gas barrier film In addition, when the adhesive layer is a curable adhesive layer, after curing the curable adhesive layer, and after peeling the protective film from the sealing body, It becomes an aspect.
  • -Cured adhesive layer / gas barrier film In the present specification, the object to be sealed is sealed by bonding the exposed surface of the adhesive layer and the object to cover the object to be sealed. Is referred to as a “sealed body”.
  • the adhesive layer may be uncured, may be cured, or may be in an intermediate state between uncured and cured, that is, a semi-cured state.
  • the adhesive layer of the sealing body is uncured or in a semi-cured state, it can be said that the sealing body is a “sealing precursor”.
  • the process of processing the sealing body also includes a process of curing the adhesive layer of the sealing body.
  • the present inventors have performed processes such as storage and transportation until the gas barrier laminate is used, sealing the object to be sealed with the gas barrier laminate to produce a sealed body, and the sealing body.
  • processes such as storage and transportation until the gas barrier laminate is used, sealing the object to be sealed with the gas barrier laminate to produce a sealed body, and the sealing body.
  • the whole surface of the gas barrier film was protected with a protect film, and the protect film was peeled at a desired timing.
  • the protection film is peeled off after sealing the object to be sealed with the gas barrier laminate, a gap is generated between the object to be sealed and the adhesive layer, and oxygen, water vapor, and the like enter from the gap. It became clear that the object to be sealed might be deteriorated. It was also found that the appearance was poor.
  • the present inventors have conducted intensive studies in order to find out the cause.
  • the present inventors have found that the object to be sealed is protected at any timing of the process of manufacturing the sealed body by sealing the object with the gas barrier laminate, and the process of processing and transporting the sealed body. Even when the film was peeled off, no gap was generated between the object to be sealed and the adhesive layer, and it was found that a gas barrier laminate which was extremely easy to use in various processes could be provided. Was.
  • the gas-barrier laminate of the present invention is obtained by pressing the gas-barrier laminate with a roller under the following condition ( ⁇ ) by using a roller with the adhesive layer as a bonding surface, and bonding the gas-barrier laminate to the glass plate. After that, the film was peeled off under the following condition ( ⁇ ), and the other conditions were measured according to JIS Z0237: 2000, and the adhesive force a between the glass plate and the adhesive layer, and the gas barrier film and the protection film were compared. The adhesive force b between them is adjusted so as to satisfy the following expression (1). a> b ...
  • the adhesive strength a between the glass plate and the adhesive layer is larger than the adhesive strength b between the gas barrier film and the protection film, and is preferably 1.0 N / 50 mm or more. It is preferably at least 2.0 N / 50 mm, more preferably at least 3 N / 50 mm, even more preferably at least 4 N / 50 mm, even more preferably at least 5 N / 50 mm.
  • the upper limit of the adhesive force a between the glass plate and the adhesive layer is not particularly limited, but is usually 20 N / 50 mm.
  • the adhesive strength b between the gas barrier film and the protection film is smaller than the adhesive strength a between the glass plate and the adhesive layer, preferably 1 N / 50 mm or less, more preferably It is 0.5 N / 50 mm or more, more preferably 0.4 N / 50 mm or less, even more preferably 0.3 N / 50 mm or less.
  • the lower limit of the adhesive force b between the gas barrier film and the protection film is not particularly limited, but is usually 0.05 N / 50 mm.
  • the difference (ab) between the adhesive strength a between the glass plate and the adhesive layer and the adhesive strength b between the gas barrier film and the protection film is: , Preferably 0.1 N / 50 mm or more, more preferably 0.3 N / 50 mm or more, and still more preferably 0.7 N / 50 mm or more.
  • the adhesive layer, the gas barrier film, and the protect film that constitute the laminated structure of the gas barrier laminate of the present invention the adhesive force a between the glass plate and the adhesive layer and the adhesive strength between the gas barrier film and the protect film This will be described in detail with reference to a specific method for satisfying the above formula (1) regarding the adhesive force b.
  • the gas barrier laminate of the present invention has an adhesive layer.
  • the adhesive composition constituting the adhesive layer is not particularly limited as long as it satisfies the above formula (1).
  • a dry-solidified adhesive composition for example, a heat-melt adhesive composition, a curable adhesive Agent compositions, pressure-sensitive adhesive compositions, and the like.
  • Specific examples of the adhesive composition constituting the adhesive layer include an adhesive composition containing an acrylic resin, an adhesive composition containing a urethane resin, an adhesive composition containing a silicone resin, Examples include a rubber-based adhesive composition, an adhesive composition containing a polyolefin-based resin, and an adhesive composition containing an epoxy-based resin. These can be used alone or in combination of two or more.
  • the adhesive composition may include a binder resin other than the above resin. Further, the adhesive composition may include at least one selected from a curable component, a silane coupling agent, a catalyst, a polymerization initiator, a tackifier, and the like.
  • the thickness of the adhesive layer is preferably 0.5 to 300 ⁇ m, more preferably 3 to 200 ⁇ m, still more preferably 5 to 150 ⁇ m, and still more preferably, from the viewpoint of ensuring excellent sealing properties for the object to be sealed. Is 5 to 80 ⁇ m.
  • water vapor permeability of the adhesive layer from the viewpoint of ensuring good gas barrier properties, preferably 100g / m 2 ⁇ day or less, more preferably 85g / m 2 ⁇ day or less, more preferably 70 g / m 2 ⁇ day or less.
  • water vapor permeability of the adhesive layer means a value measured using a gas permeability measuring device (product name “PERMATRAN” manufactured by mocon), but other general-purpose values are used. The measured value using the water vapor transmission rate measuring device shows the same value.
  • the adhesive layer included in the gas barrier laminate of one embodiment of the present invention is preferably a curable adhesive layer. Since the adhesive layer is curable, the adhesive layer is in an uncured state at the time of application, and can be easily attached to an object to be sealed, and has good followability to irregularities of the object to be sealed. I can do it. Then, after the curable adhesive layer is attached to the object to be sealed and then cured, the object to be sealed and the adhesive layer are firmly adhered to each other. As a result, the gas barrier laminate is excellent in performance of preventing deterioration of an object to be sealed due to entry of oxygen, water vapor, and the like.
  • the water vapor transmission rate of the curable adhesive layer is preferably in the same range as the above-mentioned “water vapor transmission rate of the adhesive layer” from the viewpoint of ensuring good gas barrier properties.
  • the “water vapor transmission rate of the curable adhesive layer” can be measured by the same measurement method as the “water vapor transmission rate of the adhesive layer” described above.
  • the curable adhesive layer is a curable adhesive composition, specifically, for example, a thermosetting adhesive composition or an energy ray-curable adhesive composition that can be cured by heat or energy rays.
  • the energy ray means an electromagnetic wave or a charged particle beam having an energy quantum, and examples thereof include an ultraviolet ray and an electron beam, and preferably an ultraviolet ray.
  • the curable adhesive layer is preferably a thermosetting adhesive layer formed from a thermosetting adhesive composition.
  • the curable adhesive layer is formed of an adhesive composition containing the curable component (B).
  • the curable adhesive layer is more preferably formed of an adhesive composition containing both the polyolefin-based resin (A) and the curable component (B).
  • the adhesive composition for forming a curable adhesive layer may contain components other than the polyolefin-based resin (A) and the curable component (B). .
  • a cationic polymerization initiator (D ′) a tackifier ( One or more selected from E).
  • polyolefin resin (A) “binder resin other than polyolefin resin (A ′)”, “curable component (B)”, “silane coupling agent (C)”, “ The “curing catalyst (D)”, “cationic polymerization initiator (D ′)”, and “tackifier (E)” are respectively referred to as “component (A)”, “component (A ′)”, and “component (B)”.
  • the total content of the components (A) and (B) in the adhesive composition containing both the polyolefin-based resin (A) and the curable component (B) is determined by determining the total content of the adhesive composition. It is preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, still more preferably 95% by mass or more, even more preferably 99% by mass or more, based on the total amount of the active ingredient (100% by mass). % By mass, and usually 100% by mass or less.
  • the adhesive composition is selected from components (A ′), (C), (D), (D ′), and (E) in addition to the polyolefin resin (A) and the curable component (B).
  • the composition contains one or more of the following components, it is selected from the components (A) and (B) in the adhesive composition and the components (A ′), (C), (D), (D ′), and (E).
  • the total content of the adhesive composition and one or more components is preferably 80 to 100% by mass, more preferably 85 to 100% by mass, based on the total amount (100% by mass) of the active ingredients of the adhesive composition. More preferably, it is 90 to 100% by mass, and still more preferably 95 to 100% by mass.
  • the active ingredient of an adhesive composition means the component (solid content) except the diluting solvent contained in the adhesive composition.
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a polyolefin-based resin (A).
  • polyolefin-based resin means a polymer having a repeating unit derived from an olefin-based monomer.
  • the content of the polyolefin resin (A) in the adhesive composition is preferably from 30 to 95% by mass, more preferably from 40 to 90% by mass, based on the total amount (100% by mass) of the active ingredients of the adhesive composition. %, More preferably 50 to 80% by mass.
  • the content of the polyolefin-based resin (A) is in the above range, the water vapor permeability of the adhesive layer after curing is more easily reduced.
  • the adhesive force a between the glass plate and the curable adhesive layer tends to decrease. By adjusting the adhesive force b between the film and the film to a value lower than the adhesive force a, the above expression (1) can be satisfied.
  • the content of the polyolefin resin (A) in the adhesive composition is reduced to the extent that the required water vapor barrier property is satisfied, so that the adhesive force a between the glass plate and the curable adhesive layer is reduced.
  • the above expression (1) can be satisfied.
  • the olefin monomer contained in the polyolefin resin (A) is preferably an ⁇ -olefin having 2 to 8 carbon atoms, and among them, ethylene, propylene, 1-butene, isobutylene, 1-pentene, 4-methyl-1- Pentene and 1-hexene are preferred.
  • the polyolefin resin (A) may have two or more ⁇ -olefin-derived units.
  • the polyolefin-based resin (A) may be a polymer composed of only an olefin-based monomer-derived repeating unit, or a copolymer of an olefin-based monomer with an olefin-based monomer.
  • (meth) acrylic acid means both “acrylic acid” and “methacrylic acid”, and the same applies to other similar terms.
  • polyolefin resin (A) examples include very low density polyethylene (VLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene, polypropylene ( PP), ethylene-propylene copolymer, olefin-based elastomer (TPO), ethylene-vinyl acetate copolymer (EVA), ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylate copolymer , Polyisobutylene, polyisoprene and the like. These can be used alone or in combination of two or more.
  • VLDPE very low density polyethylene
  • LDPE low density polyethylene
  • MDPE medium density polyethylene
  • HDPE high density polyethylene
  • PP polypropylene
  • PP ethylene-propylene copolymer
  • TPO olefin-based elastomer
  • EVA ethylene-vinyl acetate copolymer
  • the polyolefin resin (A) when the adhesive layer is a curable adhesive layer, the polyolefin resin (A) is modified from the viewpoint of further improving the sealing performance of the cured adhesive layer. It is preferable to include the polyolefin-based resin (A1).
  • the “modified polyolefin resin (A1)” means that the polyolefin resin (A) serving as a precursor reacts with a modifier, and the polyolefin resin (A) serving as a main chain has a functional property of the modifier. It means a polymer in which the group is introduced as a side chain.
  • the modifier may have two or more functional groups in the molecule.
  • Examples of the functional group of the modifier which can be introduced as a side chain into the polyolefin resin (A) as a main chain, include, for example, a carboxyl group, a group derived from a carboxylic anhydride, and a carboxylic acid. Ester group, hydroxyl group, epoxy group, amide group, ammonium group, nitrile group, amino group, imide group, isocyanate group, acetyl group, thiol group, ether group, thioether group, sulfone group, phosphon group, nitro group, urethane group, Examples include a halogen atom and an alkoxysilyl.
  • a carboxyl group a group derived from a carboxylic anhydride, a carboxylic ester group, a hydroxyl group, an ammonium group, an amino group, an imide group, an isocyanate, and an alkoxysilyl group are preferable. Derived groups are preferred.
  • the modified polyolefin-based resin (A1) is preferably an acid-modified polyolefin-based resin from the viewpoint of increasing the reactivity with the curable component (B).
  • the “acid-modified polyolefin resin” means that a polyolefin resin (A) serving as a precursor reacts with a compound having an acid group, and the acid group is linked to the polyolefin resin (A) serving as a main chain. It means a polymer introduced as a chain.
  • the method and conditions for introducing the acid group of the compound having an acid group as a side chain into the polyolefin resin (A) serving as a main chain are not particularly limited, and a known side chain introduction method may be employed. it can.
  • the compound having an acid group is not particularly limited as long as it can be introduced as a side chain into the polyolefin resin (A) serving as a main chain, but preferably includes unsaturated carboxylic acids and anhydrides thereof.
  • unsaturated carboxylic acids and anhydrides thereof include maleic acid, fumaric acid, itaconic acid, citraconic acid, glutaconic acid, tetrahydrophthalic acid, aconitic acid, maleic anhydride, itaconic anhydride, glutaconic anhydride, citraconic anhydride , Aconitic anhydride, norbornene dicarboxylic anhydride, tetrahydrophthalic anhydride and the like.
  • unsaturated carboxylic acids and their anhydrides can be used alone or in combination of two or more.
  • maleic anhydride is preferred from the viewpoint of further improving the sealing performance of the adhesive layer after curing.
  • the acid-modified polyolefin-based resin may be a commercially available product.
  • Commercially available acid-modified polyolefin-based resins include, for example, Admer (registered trademark) (manufactured by Mitsui Chemicals), Unistol (registered trademark) (manufactured by Mitsui Chemicals), BondyRam (manufactured by Polyram), orrevac (registered trademark) (Manufactured by ARKEMA), Modick (registered trademark) (manufactured by Mitsubishi Chemical Corporation), and the like.
  • the amount of the compound having an acid group to be reacted with the precursor polyolefin resin (A) is preferably 0.1 to 5 parts by mass based on 100 parts by mass of the precursor polyolefin resin (A). , More preferably 0.2 to 3 parts by mass, even more preferably 0.2 to 1.0 part by mass.
  • the compounding amount of the compound having an acid group is in the above range, it is easy to improve the sealing performance of the cured adhesive layer.
  • the weight average molecular weight (Mw) of the polyolefin-based resin (A) and the modified polyolefin-based resin (A1) is preferably 10,000 to 2,000,000, more preferably 20,000 to 1,500,000, and still more preferably. Is from 25,000 to 250,000, even more preferably from 30,000 to 150,000.
  • Mw weight average molecular weight
  • the polyolefin resin (A) may be composed of only the modified polyolefin resin (A1), or may be composed of the modified polyolefin resin (A1) and a non-modified polyolefin resin. May be done.
  • the content of the modified polyolefin-based resin (A1) is preferably 50 to 100% by mass, more preferably 65 to 100% by mass, and still more preferably 80 to 100% by mass with respect to the total amount (100% by mass) of the polyolefin-based resin (A). -100% by mass, more preferably 90-100% by mass.
  • the sealing performance of the cured adhesive layer can be more easily improved.
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition contains a curable component (B).
  • the “curable component (B)” means a component which becomes a network structure and is cured in an insoluble and infusible state by heating or irradiation with energy rays.
  • the adhesive composition contains the curable component (B)
  • the adhesive layer becomes curable, and the sealing performance of the adhesive layer after curing is improved.
  • the curable component (B) may be a thermosetting component or an energy ray-curable component, but is preferably a thermosetting component.
  • the content of the curable component (B) in the adhesive composition is preferably 5 to 50% by mass, more preferably 5 to 48% by mass based on the total amount (100% by mass) of the active ingredients in the adhesive composition. %, More preferably 5 to 45% by mass, even more preferably 10 to 40% by mass.
  • the content of the curable component (B) is in the above range, the sealing performance of the adhesive layer after curing can be more easily improved.
  • the adhesive composition contains the polyolefin resin (A)
  • the content of the curable component (B) in the adhesive composition relative to 100 parts by mass of the polyolefin resin (A) is preferably from 5 to 110. It is part by mass, more preferably 10 to 100 parts by mass.
  • an adhesive layer formed from an adhesive composition having a curable component (B) content within this range is cured, the cured adhesive layer is more excellent in water vapor barrier properties.
  • the curable component (B) examples include a curable epoxy resin, a melamine resin, a urea resin, and a maleimide resin. These can be used alone or in combination of two or more. Among these, it is preferable to include the curable epoxy resin (B1).
  • the “curable epoxy resin (B1)” means an epoxy compound which is cured into an insoluble and infusible state by forming a network structure by heating or irradiation with energy rays.
  • the curable epoxy resin (B1) preferably contains a polyfunctional epoxy resin (B2).
  • polyfunctional epoxy resin (B2) means a compound having at least two epoxy groups in a molecule.
  • the polyfunctional epoxy resin (B2) a bifunctional epoxy resin having two epoxy groups in the molecule is preferable from the viewpoint of further improving the sealing performance of the adhesive layer after curing.
  • the bifunctional epoxy resin include bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, brominated bisphenol A diglycidyl ether, brominated bisphenol F diglycidyl ether, and brominated bisphenol S diglycidyl ether.
  • aromatic epoxy compounds such as novolak epoxy resins (eg, phenol novolak epoxy resin, cresol novolak epoxy resin, brominated phenol novolak epoxy resin); hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F Alicyclic epoxy compounds such as glycidyl ether and hydrogenated bisphenol S diglycidyl ether; pentaerythritol polyglycidyl ether, 1,6-hexyl Diol diglycidyl ether, hexahydrophthalic acid diglycidyl ester, neopentyl glycol diglycidyl ether, trimethylolpropane polyglycidyl ether, 2,2-bis (3-glycidyl-4-glycidyloxyphenyl) propane, dimethyloltricyclo Aliphatic epoxy compounds such as decane diglycidyl ether; and the like.
  • These bifunctional epoxy resins can be used alone or in combination of two or more.
  • the adhesive composition preferably contains, as the component (B), a polyfunctional epoxy compound (BL) that is liquid at 25 ° C.
  • the polyfunctional epoxy compound (BL) that is liquid at 25 ° C. is also referred to as “component (BL)”.
  • the component (BL) has an effect of lowering the storage modulus of the adhesive composition when the temperature of the adhesive composition becomes high (hereinafter, also referred to as a “storage modulus lowering effect”). Therefore, in one embodiment of the present invention, when the adhesive composition contains such a component (BL), an adhesive layer excellent in unevenness followability can be efficiently formed.
  • the weight average molecular weight (Mw) of the component (BL) is preferably at least 1,000, more preferably at least 1,200, further preferably at least 1, from the viewpoint of suppressing outgassing caused by the component (BL). It is at least 500, more preferably at least 1,800, even more preferably at least 2,100.
  • the weight average molecular weight (Mw) of the component (BL) is preferably 5,000 or less, more preferably 4,500 or less.
  • the weight average molecular weight (Mw) of the component (BL) in the adhesive composition is larger, the adhesive strength a tends to decrease, but the adhesive strength b between the gas barrier film and the protection film is reduced.
  • the weight average molecular weight (Mw) of the component (BL) is reduced to the extent that the required outgas generation suppression performance is satisfied, so that the adhesive force a between the glass plate and the curable adhesive layer is larger than the adhesive force b.
  • the above equation (1) can be satisfied.
  • the epoxy equivalent of the component (BL) is preferably 100 to 1,500 g / eq, more preferably 150 to 1500 g / eq, still more preferably 200 to 1,400 g / eq, and still more preferably 240 to 1,300 g / eq. It is.
  • epoxy equivalent means the number of grams (g / eq) of an epoxy compound containing 1 gram equivalent of an epoxy group, and is a value measured according to JIS K 7236: 2009.
  • the content of the component (BL) in the adhesive composition is preferably 5 to 40% by mass, more preferably 8 to 36% by mass, based on the total amount (100% by mass) of the active ingredients in the adhesive composition. More preferably, the content is 10 to 34% by mass.
  • the content of the component (BL) is within this range, the generation of outgas due to the component (BL) is suppressed while the storage elastic modulus lowering effect is obtained.
  • the adhesive force a between the glass plate and the curable adhesive layer changes depending on the increase or decrease of the content of the component (BL). When the content of the component (BL) in the adhesive composition is small, the adhesive strength a tends to decrease.
  • Equation (1) can be satisfied by adjusting the adhesive strength b between the gas barrier film and the protection film to a value lower than the adhesive strength a. Further, by increasing the content of the component (BL) in the adhesive composition and adjusting the adhesive force a between the glass plate and the curable adhesive layer to a value higher than the adhesive force b, Equation (1) may be satisfied.
  • the adhesive composition may contain a binder resin (A ′) other than the polyolefin-based resin (A).
  • the binder resin (A ′) other than the polyolefin-based resin include a phenoxy-based resin and an acetal-based resin.
  • the binder resin (A ′) other than the polyolefin resin (A) may be used together with the polyolefin resin (A), or may be used instead of the polyolefin resin (A).
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a silane coupling agent (C).
  • silane coupling agent (C) means an organosilicon compound having two or more different reactive groups in a molecule.
  • the adhesive composition may contain a silane coupling agent (C). Also in this case, good sealing performance of the adhesive layer is easily ensured.
  • the content of the silane coupling agent in the adhesive composition is preferably 0.01 to 0.1% by mass, more preferably 0.02 to 0.1% by mass, based on the total amount (100% by mass) of the adhesive composition. 09% by mass.
  • the adhesive composition contains the polyolefin resin (A)
  • the content of the silane coupling agent (C) in the adhesive composition is preferably based on 100 parts by mass of the polyolefin resin (A).
  • the amount is 0.01 to 5.0 parts by mass, and more preferably 0.05 to 1.0 part by mass.
  • the content of the silane coupling agent (C) is within the above range, even when the silane coupling agent (C) is exposed to a high-temperature and high-humidity environment for a long time, the sealing performance of the cured adhesive layer is easily ensured. .
  • silane coupling agent (C) at least one alkoxysilyl group in the molecule is preferably used at both room temperature and high temperature environment, from the viewpoint of easily securing the sealing performance of the adhesive layer after curing.
  • examples of such a silane coupling agent include polymerizable unsaturated group-containing silicon compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane, Silicon compounds having an epoxy structure such as-(3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 8-glycidoxyoctyltrimethoxysilane; 3-aminopropyltrimethoxysilane; Amino-containing silicon compounds such as N- (2-aminoethyl) -3-aminopropyltrimethoxys
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a curing catalyst (D).
  • curing catalyst (D) means a catalyst that promotes a reaction for curing the curable component (B) by heat or energy rays.
  • the content of the curing catalyst (D) contained in the adhesive composition is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts by mass based on 100 parts by mass of the curable component (B). It is.
  • the content of the curing catalyst (D) is in the above range, the sealing performance of the cured adhesive layer at a high temperature can be more easily improved.
  • an imidazole-based curing catalyst which is a thermosetting curing catalyst, is preferable from the viewpoint of suitably promoting curing by heating.
  • the imidazole-based curing catalyst include 2-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl-4-methylimidazole, -Phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole and the like.
  • One of these imidazole-based curing catalysts can be used alone, or two or more can be used in combination. Among these imidazole-based curing catalysts, 2-ethyl-4-methylimidazole is preferred.
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition preferably further contains a cationic polymerization initiator (D ′).
  • the cationic polymerization initiator (D ′) is preferably a thermal cationic polymerization initiator, and the adhesive layer is an energy ray-curable adhesive layer.
  • it it is preferred that it is a photocationic polymerization initiator.
  • thermal cationic polymerization initiator examples include a sulfonium salt, a quaternary ammonium salt, a phosphonium salt, a diazonium salt, an iodonium salt and the like, and a sulfonium salt is preferable.
  • a sulfonium salt for example, sulfonium salt compounds, iodonium salt compounds, phosphonium salt compounds, ammonium salt compounds, antimonate compounds, diazonium salt compounds, selenium salt compounds, oxonium salt compounds And a bromine salt compound, and a sulfonium salt compound is preferable.
  • the curable component (B) is preferably a curable epoxy resin (B1).
  • the adhesive composition when the adhesive layer is a curable adhesive layer, the adhesive composition may contain a tackifier (E).
  • the tackifier (E) used in one embodiment of the present invention is a component that assists in improving the adhesive properties of the curable adhesive layer, and includes an oligomer having a weight average molecular weight (Mw) of usually less than 10,000. It is different from the resin (X) contained in the pressure-sensitive adhesive composition described below.
  • the adhesive composition may contain a tackifier (E).
  • the weight average molecular weight (Mw) of the tackifier (E) is usually less than 10,000, but is preferably from 400 to 8000, more preferably from 500 to 5,000, more preferably from 800 to 3,500.
  • the content of the tackifier (E) in the adhesive composition is preferably reduced from the viewpoint of suppressing outgassing caused by the tackifier (E), and the total amount of the active ingredients in the adhesive composition (100% by mass), preferably more than 0% by mass and 30% by mass or less, more preferably more than 0% by mass and 15% by mass or less, still more preferably 1 to 10% by mass.
  • the adhesive composition does not contain the tackifier (E).
  • the content of the tackifier (E) contained in the adhesive composition is preferably more than 0 parts by mass to 80 parts by mass, more preferably 0 parts by mass, based on 100 parts by mass of the polyolefin resin (A). It is more than 30 parts by mass, more preferably 1 to 20 parts by mass. Further, when it is desired to suppress outgassing as much as possible, the content of the tackifier (E) is preferably as small as possible with respect to 100 parts by mass of the polyolefin resin (A), and is 0 parts by mass. Is more preferable. On the other hand, when the content of the tackifier (E) in the adhesive composition is small, the adhesive force a between the glass plate and the curable adhesive layer tends to decrease.
  • the above formula (1) can be satisfied by adjusting the adhesive force b between the gas barrier film and the protection film to a lower value. Further, by increasing the content of the tackifier (E) in the adhesive composition within a range satisfying the required outgas generation suppressing performance, the adhesive force a between the glass plate and the curable adhesive layer can be reduced. By adjusting the value to a value higher than the adhesive force b, the above formula (1) can be satisfied.
  • tackifier (E) examples include rosin resins such as polymerized rosin, polymerized rosin ester, and rosin derivative; terpene resins such as polyterpene resin, aromatic modified terpene resin and hydride thereof, and terpene phenol resin; Indene resin; petroleum resin such as aliphatic petroleum resin, aromatic petroleum resin and hydride thereof, aliphatic / aromatic copolymer petroleum resin; styrene or substituted styrene polymer; ⁇ -methylstyrene homopolymer resin , A copolymer of ⁇ -methylstyrene and styrene, a copolymer of styrene monomer and aliphatic monomer, a copolymer of styrene monomer and ⁇ -methylstyrene and aliphatic monomer, and styrene monomer Styrene resins such as homopolymers, copolymers of
  • tackifiers (E) can be used alone or in combination of two or more.
  • a styrene resin is preferable, and a copolymer of a styrene monomer and an aliphatic monomer is more preferable.
  • the softening point of the tackifier (E) further improves the shape retention of the formed adhesive layer, and enables the cured adhesive layer to exhibit excellent adhesiveness even in a high-temperature environment. Therefore, the temperature is preferably 80 ° C. or higher, more preferably 85 to 170 ° C., and still more preferably 90 to 150 ° C.
  • a softening point means the value measured based on JISK5902. When two or more kinds of tackifiers (E) are used, the weighted average of the softening points of the plurality of tackifiers preferably falls within the above range.
  • the adhesive composition may contain other additives other than the components (A) to (E) as long as the effects of the present invention are not significantly impaired.
  • Other additives are appropriately selected according to the intended use, and include, for example, ultraviolet absorbers, antistatic agents, light stabilizers, antioxidants, resin stabilizers, fillers, pigments, extenders, softeners, and the like. Additives. These additives can be used alone or in combination of two or more. In addition, even when the adhesive layer is not curable, the pressure-sensitive adhesive composition may contain these additives.
  • the adhesive composition may further contain a diluting solvent from the viewpoint of improving the moldability of the adhesive layer.
  • the diluting solvent can be appropriately selected from organic solvents, and specifically, aromatic hydrocarbon solvents such as benzene and toluene; ester solvents such as ethyl acetate and butyl acetate; acetone, methyl ethyl ketone, Ketone solvents such as methyl isobutyl ketone; aliphatic hydrocarbon solvents such as n-pentane, n-hexane and n-heptane; alicyclic hydrocarbon solvents such as cyclopentane, cyclohexane and methylcyclohexane; .
  • the pressure-sensitive adhesive composition may contain a diluting solvent.
  • the adhesive layer constituting the gas barrier laminate of the present invention is not particularly limited, and can be appropriately formed by using a known method or the like.
  • the adhesive layer is preferably formed from the above-described adhesive composition.
  • the above-mentioned adhesive composition is applied on the release-treated surface of the above-mentioned release sheet to form a coating film, and the coating film is dried to form an adhesive layer.
  • the adhesive layer is a curable adhesive layer
  • the heat treatment by the heat applied when drying the coating film is a curable adhesive layer. It is not included in the curing treatment of the adhesive layer.
  • Examples of the method for applying the adhesive composition include spin coating, spray coating, bar coating, knife coating, roll coating, blade coating, die coating, and gravure coating.
  • As the drying conditions for drying the coating film for example, it is preferable to carry out a drying treatment at usually 80 to 130 ° C., preferably 90 to 110 ° C. for 30 seconds to 5 minutes.
  • the gas barrier laminate of the present invention has a gas barrier film.
  • the gas barrier film is laminated on the adhesive layer.
  • an excellent gas barrier property having a high effect of preventing transmission of gases such as oxygen and water vapor can be exhibited.
  • a protection film is laminated on a gas barrier film, and the gas barrier film is protected by the protection film. Therefore, in addition to the storage and transport until use of the gas barrier laminate, the process of manufacturing the sealed body by sealing the object to be sealed with the gas barrier laminate, and processing and transport of the sealed body In the process, it is possible to prevent the gas barrier film from being damaged or cracked.
  • the gas barrier film included in the gas barrier laminate preferably has at least a base layer and has a gas barrier function.
  • a film having a base material layer and a gas barrier layer is given.
  • an embodiment having the following layer configuration is given.
  • -Base layer / gas barrier layer In the above-described embodiment of the "base layer / gas barrier layer", in order to increase the adhesion between the base layer and the gas barrier layer, the base layer and the gas barrier You may have an anchor coat layer between the layers.
  • the gas barrier film of the gas barrier laminate is a single-layer resin film or the like in which the base layer itself has a gas barrier function, and the base layer also has a function as a gas barrier layer. Is also good.
  • the gas barrier layer is disposed at a position closer to the adhesive layer than to the base material layer as in the following embodiment.
  • -Base layer / gas barrier layer / adhesive layer Since no base layer is interposed between the gas barrier layer and the adhesive layer, the performance of the gas barrier laminate to block water vapor is further improved.
  • the protection film is laminated on the base layer of the gas barrier film. Since a resin film is used for the base layer as described later, the adhesion between the protect film and the base layer is likely to be increased.
  • the gas barrier laminate of the present invention is adjusted so as to satisfy the relationship of the above formula (1). Therefore, when the protection film is peeled off, a gap is formed between the object to be sealed and the adhesive layer. Does not occur.
  • the gas barrier film of the gas barrier laminate has a water vapor permeability of preferably 0.1 g / m 2 / day or less in an environment of a temperature of 40 ° C. and 90% RH (relative humidity). more preferably 0.05g / m 2 / day, more preferably not more than 0.005g / m 2 / day.
  • the water vapor transmission rate of the gas barrier film is 0.1 g / m 2 / day or less, the use of the gas barrier laminate facilitates effective suppression of deterioration of the object to be sealed.
  • the water vapor transmission rate in an environment of a temperature of 40 ° C. and 90% RH (relative humidity) preferably has the same value as described above.
  • water vapor permeability of a gas barrier film means the value measured using the gas permeability measuring device (product name "AQUATRAN2" manufactured by mocon), but other general-purpose The measured value using the water vapor transmission rate measuring device shows the same value.
  • the gas barrier film of the gas barrier laminate preferably has optical transparency.
  • the total light transmittance measured according to JIS K7136: 2000 is preferably 80% or more, more preferably 85% or more, and even more preferably 90% or more.
  • the b * value in the L * a * b * display color system, measured according to JIS K7136: 2000 is preferably 2 or less, more preferably 1.5 or less, and further preferably 1 or less. It is.
  • gas barrier film used for the gas barrier laminate of one embodiment of the present invention a gas barrier film having a laminated structure in which a substrate layer and a gas barrier layer are laminated will be described in detail as an example.
  • a resin film containing a resin component is preferable.
  • the resin component polyimide, polyamide, polyamide imide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin, polyester, polycarbonate, polysulfone, polyether sulfone, polyphenylene sulfide, polyarylate, acrylic resin, cycloolefin-based Examples include polymers, cycloolefin-based copolymers, aromatic polymers, and polyurethane-based polymers.
  • polycarbonate, a cycloolefin-based polymer, and a cycloolefin-based copolymer are preferable from the viewpoint of obtaining a gas barrier film having high transparency and being optically isotropic.
  • these resins can be used individually by 1 type or in combination of 2 or more types.
  • the base layer may be a laminate of two or more resin films.
  • a resin film having optical isotropy is a more preferable resin film as a constituent material of a gas barrier film when a light-emitting element such as an organic EL element is used for a display application, but has poor flexibility and is brittle, so that it may be damaged during handling. There is a disadvantage that cracks easily occur.
  • a gas barrier film having poor flexibility and a brittle resin film such as polycarbonate, cycloolefin-based polymer, and cycloolefin-based copolymer is used. Is protected by the protection film, so that it is possible to prevent the gas barrier film from being damaged or cracked at the time of handling, and it is possible to suppress the occurrence of defects such as bright spots caused by the scratches or cracks on the display. Therefore, the yield can be improved in a display manufacturing process using a light emitting element such as an organic EL element.
  • the thickness of the substrate layer of the gas barrier film is not particularly limited, and is preferably 0.5 to 500 ⁇ m, more preferably 1 to 200 ⁇ m, and further preferably 5 to 100 ⁇ m.
  • a protection film is laminated on the gas barrier film. Therefore, even when the base material layer is thin, the thickness of the gas barrier laminate can be ensured by the protection film, so that the handleability of the gas barrier laminate can be sufficiently ensured. Therefore, the thickness of the base material layer may be 30 ⁇ m or less, which generally makes it difficult to ensure handling properties. Therefore, the thickness of the base layer included in the gas barrier laminate of one embodiment of the present invention may be 1 to 30 ⁇ m, 1 to 25 ⁇ m, or 1 to 20 ⁇ m.
  • the gas barrier layer of the gas barrier film can reduce the thickness of the gas barrier film and has excellent gas barrier properties, an inorganic film, and a polymer containing a polymer compound and subjected to a modification treatment
  • the layer is preferable, and more preferably the polymer layer.
  • the gas barrier layer can have high flexibility and excellent durability against bending of the gas barrier film.
  • polymer compound contained in the polymer layer for example, a polyorganosiloxane, a silicon-containing polymer compound such as a polysilazane-based compound, polyimide, polyamide, polyamide imide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin,
  • a silicon-containing polymer compound such as a polysilazane-based compound, polyimide, polyamide, polyamide imide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin
  • the polymer compound contained in the polymer layer is preferably a silicon-containing polymer compound, and more preferably a polysilazane-based compound.
  • the number average molecular weight of the polysilazane compound is preferably from 100 to 50,000.
  • the polysilazane-based compound is a polymer having a repeating unit containing a —Si—N— bond (silazane bond) in the molecule, and specifically, a polymer having a repeating unit represented by the following general formula (I) It is preferred that
  • n represents the number of repeating units, and represents an integer of 1 or more.
  • Rx, Ry, and Rz each independently represent a hydrogen atom, an unsubstituted or substituted alkyl group, an unsubstituted or substituted cycloalkyl group, an unsubstituted or substituted alkenyl group, an unsubstituted or substituted Represents an aryl group or an alkylsilyl group having a group.
  • Rx, Ry, and Rz are preferably a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group, and more preferably a hydrogen atom.
  • the polymer compound contained in the gas barrier layer may be an inorganic polysilazane in which Rx, Ry, and Rz in the general formula (I) are all hydrogen atoms, and at least one of Rx, Ry, and Rz is hydrogen.
  • Organic polysilazane which is a group other than an atom may be used.
  • polysilazane-based compound one kind can be used alone, or two or more kinds can be used in combination. Further, as the polysilazane-based compound, a modified polysilazane can be used, and a commercially available product can also be used.
  • the polymer layer may further contain other components in addition to the above-described polymer compound as long as the effects of the present invention are not impaired.
  • Other components include, for example, curing agents, other polymers, antioxidants, light stabilizers, flame retardants, and the like. These can be used alone or in combination of two or more.
  • the content of the polymer compound in the polymer layer is preferably 50 to 100 with respect to the total amount (100% by mass) of the components in the polymer layer from the viewpoint of obtaining a gas barrier layer having more excellent gas barrier properties. %, More preferably 70 to 100% by mass, even more preferably 80 to 100% by mass.
  • the thickness of the polymer layer included in the gas barrier film is preferably 50 to 500 nm, more preferably 50 to 300 nm, and further preferably 50 to 200 nm.
  • a gas barrier laminate having a sufficient gas barrier property can be obtained even if the thickness of the polymer layer is on the order of nanometers.
  • a method of forming a polymer layer for example, a solution for forming a polymer layer containing at least one kind of polymer compound, other components as required, and a solvent, etc., a spin coater, a knife coater, a gravure coater or the like
  • a coating film is formed by coating using a known device, and the coating film is dried to form the coating film.
  • Examples of the treatment for modifying the polymer layer include an ion implantation treatment, a plasma treatment, an ultraviolet irradiation treatment, and a heat treatment. These processes can be performed alone or in combination of two or more.
  • the ion implantation treatment is a method of modifying the polymer layer by injecting ions into the polymer layer, as described later.
  • Plasma treatment is a method in which a polymer layer is exposed to plasma to modify the polymer layer.
  • plasma processing can be performed according to the method described in JP-A-2012-106421.
  • the ultraviolet irradiation treatment is a method of irradiating the polymer layer with ultraviolet light to modify the polymer layer.
  • the ultraviolet ray modification treatment can be performed according to the method described in JP-A-2013-226575.
  • ion-implantation is used as a modification treatment of the polymer layer from the viewpoint that the polymer layer can be efficiently reformed to the inside without roughening the surface and a gas barrier layer having more excellent gas barrier properties can be formed. Processing is preferred.
  • the ions implanted into the polymer layer during the ion implantation treatment include, for example, ions of a rare gas such as argon, helium, neon, krypton, and xenon; fluorocarbon, hydrogen, nitrogen, oxygen, carbon dioxide, chlorine, and fluorine.
  • a rare gas such as argon, helium, neon, krypton, and xenon
  • fluorocarbon hydrogen, nitrogen, oxygen, carbon dioxide, chlorine, and fluorine.
  • alkane gas such as methane and ethane
  • alkene gas such as ethylene and propylene
  • alkadiene gas such as pentadiene and butadiene
  • alkyne gas such as acetylene Ion
  • aromatic hydrocarbon gas such as benzene and toluene
  • cycloalkane gas such as cyclopropane
  • cycloalkene gas such as cyclopentene
  • metal ion ion of organosilicon compound
  • ions of a rare gas such as argon, helium, neon, krypton, and xenon are preferred from the viewpoint that ions can be more easily implanted and a gas barrier layer having particularly excellent gas barrier properties is obtained.
  • Argon ions are more preferred.
  • the method for implanting ions is not particularly limited. For example, a method of irradiating ions (ion beam) accelerated by an electric field, a method of injecting ions in plasma (ions of plasma generation gas), and the like can be mentioned.
  • the method of implanting ions is preferred.
  • the method of implanting ions in the plasma is, for example, to generate plasma in an atmosphere containing a plasma generating gas and apply a negative high-voltage pulse to a layer into which the ions are implanted, so that ions (positive ions) in the plasma are generated. Can be implanted into the surface of the layer into which ions are implanted.
  • Examples of the inorganic film used as the gas barrier layer include a film formed by vapor-phase film formation of an inorganic compound or a metal.
  • Raw materials for the inorganic compound film include inorganic oxides such as silicon oxide, aluminum oxide, magnesium oxide, zinc oxide, indium oxide, and tin oxide; inorganic nitrides such as silicon nitride, aluminum nitride, and titanium nitride; inorganic carbides; Sulfide; inorganic oxynitride such as silicon oxynitride; inorganic oxycarbide; inorganic oxynitride; inorganic oxynitride carbide.
  • Materials for the metal film include aluminum, magnesium, zinc, and tin.
  • an inorganic film made of an inorganic oxide, an inorganic nitride or a metal is preferable, and from the viewpoint of transparency, an inorganic film made of an inorganic oxide or an inorganic nitride is preferable. Is preferred. Further, the inorganic film may be a single layer or a multilayer.
  • the thickness of the inorganic film is preferably from 10 to 2,000 nm, more preferably from 20 to 1,000 nm, more preferably from 30 to 500 nm, and still more preferably from 40 to 200 nm, from the viewpoint of gas barrier properties and handleability.
  • a vapor deposition method for forming an inorganic film As a vapor deposition method for forming an inorganic film, a PVD (physical vapor deposition) method such as a vacuum deposition method, a sputtering method, or an ion plating method, and a CVD method such as a thermal CVD method, a plasma CVD method, and a light CVD method are used. Method (chemical vapor deposition method).
  • an anchor coat layer may be provided between the substrate layer and the gas barrier layer from the viewpoint of further improving the adhesion between the substrate layer and the gas barrier layer.
  • An example of the anchor coat layer is a layer obtained by curing a composition containing an ultraviolet curable compound.
  • the composition containing the ultraviolet curable compound may contain an inorganic filler such as silica particles.
  • the thickness of the anchor coat layer is preferably from 0.1 to 10 ⁇ m, more preferably from 0.5 to 5 ⁇ m.
  • the gas barrier laminate of the present invention has a protection film.
  • the protection film is laminated on the gas barrier film to protect the gas barrier film.
  • the protection film is peeled at a desired timing, such as when the protection of the gas barrier film becomes unnecessary or when the gas barrier film needs to be exposed, there is a gap between the sealed object and the adhesive layer. Does not occur, and penetration of oxygen, moisture and the like is prevented. In addition, the appearance is also prevented from becoming poor.
  • the protection film of the gas barrier laminate has at least a protection layer.
  • the form of the protection film may be a single layer of the protection layer, but is preferably a laminated structure of the protection layer and the pressure-sensitive adhesive layer. With the laminated structure of the protection layer and the pressure-sensitive adhesive layer, the adhesive strength of the protection film is adjusted, so that the gas barrier laminate satisfying the above formula (1) can be easily obtained.
  • the gas barrier laminate of the present invention can have good handleability of the gas barrier laminate while having the base layer of the gas barrier film thin by having the protection film.
  • the total thickness of the protective film and the base layer of the gas barrier film is preferably 40 to 500 ⁇ m, more preferably 40 to 200 ⁇ m, and further preferably 50 to 150 ⁇ m.
  • a protective film having a laminated structure in which a protective layer and an adhesive layer are laminated will be described in detail as an example of the protective film used for the gas barrier laminate of one embodiment of the present invention.
  • a resin film containing a resin component is preferable.
  • the resin component include those having high impact resistance among the resin components listed as the base layer of the gas barrier film.
  • examples of such a resin component include polyimide, polyamide, polyamideimide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin, polyester, polysulfone, polyether sulfone, polyphenylene sulfide, polyarylate, acrylic resin, and aromatic resin.
  • the polymer include a polymer and a polyurethane-based polymer.
  • these resins can be used individually by 1 type or in combination of 2 or more types.
  • a film in which these are colored may be used. By coloring, the presence or absence of the protect film can be easily determined, and the interface between the gas barrier film and the protect film can be easily recognized, which is convenient when the protect film is peeled off.
  • the thickness of the protection layer of the protection film may be sufficient if it protects the gas barrier film, and is preferably 1 to 500 ⁇ m, more preferably 5 to 200 ⁇ m, and still more preferably 10 to 100 ⁇ m.
  • the ratio of the thickness of the protection layer of the protection film to the thickness of the base layer of the gas barrier film is determined by reducing the thickness of the base layer and the gas barrier laminate. From the viewpoint of improving the handleability, it is preferably from 1 to 5, more preferably from 1.2 to 4.5, and still more preferably from 1.5 to 4.
  • the pressure-sensitive adhesive layer of the protection film is a layer that is laminated on one surface of the protection layer and is used for bonding the protection layer and the gas barrier film.
  • the adhesive strength b between the gas barrier film and the protection film is preferably adjusted to be low.
  • the adhesive strength b between the gas barrier film and the protection film can be adjusted low by reducing the adhesiveness of the pressure-sensitive adhesive layer of the protection film. Examples of a method for lowering the adhesiveness of the pressure-sensitive adhesive layer of the protection film include reducing the thickness of the pressure-sensitive adhesive layer, changing the type of the pressure-sensitive adhesive layer, and the like.
  • the adhesive layer included in the gas barrier laminate of the present invention must be provided with characteristics necessary for sealing an object to be sealed. Therefore, rather than changing the adhesive force a by adjusting the type and amount of the raw material of the adhesive composition for forming the adhesive layer, the pressure-sensitive adhesive layer having only to control the sticking property to the gas barrier film may be used. It is easier to change the adhesive force b by adjusting the adhesiveness of the above.
  • the thickness of the pressure-sensitive adhesive layer is preferably 0.1 ⁇ m to 50 ⁇ m, more preferably 0.5 ⁇ m to 40 ⁇ m, and still more preferably 1 ⁇ m to 25 ⁇ m, from the viewpoint of reducing the adhesiveness of the pressure-sensitive adhesive layer.
  • the type of the pressure-sensitive adhesive layer can be changed by selecting a resin which is a polymer contained in the pressure-sensitive adhesive composition for forming the pressure-sensitive adhesive layer.
  • the pressure-sensitive adhesive composition for forming the pressure-sensitive adhesive layer will be described in consideration of selection of a resin as a polymer.
  • the pressure-sensitive adhesive composition that is a material for forming the pressure-sensitive adhesive layer contains a resin (X) that is a polymer.
  • the resin (X) may have tackiness itself or may not have tackiness.
  • a tackifier described below is added to the pressure-sensitive adhesive composition so that the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition exhibits tackiness. Is also good.
  • components other than the resin (X) contained in the pressure-sensitive adhesive composition can be appropriately adjusted as needed.
  • the adhesive composition may further contain at least one selected from the group consisting of a tackifier and a crosslinking agent, In addition to these, one or more selected from the group consisting of a diluting solvent and an adhesive additive used for a general adhesive may be contained.
  • the weight average molecular weight (Mw) of the resin (X) is preferably 10,000 or more, more preferably 10,000 to 2,000,000, and further preferably 20,000 to 1.5,000,000.
  • the resin (X) contained in the pressure-sensitive adhesive composition include an acrylic resin, a urethane resin, an olefin resin, an acrylic urethane resin, and a polyester resin. These resins (X) can be used alone or in combination of two or more.
  • the resin (X) is a copolymer having two or more types of structural units, the form of the copolymer is not particularly limited, and a block copolymer, a random copolymer, and a graft copolymer may be used.
  • the resin (X) is made of acrylic resin. Resins and olefin resins are preferred, and acrylic resins are more preferred.
  • the content of the resin (X) in the pressure-sensitive adhesive composition is preferably 30 to 99.99% by weight, more preferably 40 to 99.95% by weight based on the total amount (100% by weight) of the active ingredients of the pressure-sensitive adhesive composition. %, More preferably 50 to 99.90% by mass, still more preferably 55 to 99.80% by mass, and still more preferably 60 to 99.50% by mass.
  • an acrylic resin and an olefin resin which are preferable as the resin (X) in one embodiment of the present invention will be described.
  • the pressure-sensitive adhesive composition contains an acrylic resin.
  • the content ratio of the acrylic resin in the resin (X) is preferably 30 to 100% by mass, more preferably 50 to 100% by mass in the total amount (100% by mass) of the resin (X) contained in the pressure-sensitive adhesive composition. %, More preferably 70 to 100% by mass, even more preferably 85 to 100% by mass.
  • acrylic resin examples include a polymer containing a structural unit derived from an alkyl (meth) acrylate having a linear or branched alkyl group, and a (meth) acrylate having a cyclic structure. Polymers containing structural units derived therefrom are exemplified.
  • the weight average molecular weight (Mw) of the acrylic resin is preferably 100,000 to 1.5 million, more preferably 130,000 to 1.3 million.
  • an acrylic polymer (A0) having a structural unit (a1) derived from an alkyl (meth) acrylate (a1 ′) (hereinafter also referred to as “monomer (a1 ′)”) is preferable.
  • An acrylic copolymer (A1) having a structural unit (a2) derived from a functional group-containing monomer (a2 ′) (hereinafter also referred to as “monomer (a2 ′)”) together with the unit (a1) is more preferable.
  • the number of carbon atoms in the alkyl group of the monomer (a1 ′) is preferably 1 to 24, and more preferably 1 to 12, from the viewpoint of making it easier to adjust the adhesive strength as the adhesive layer becomes thinner.
  • the alkyl group of the monomer (a1 ′) may be a straight-chain alkyl group or a branched-chain alkyl group.
  • Examples of the monomer (a1 ′) include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, and tridecyl ( (Meth) acrylate, stearyl (meth) acrylate and the like.
  • methyl (meth) acrylate, butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are preferred, and butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are more preferred.
  • One of these monomers (a1 ′) can be used alone, or two or more can be used in combination. Among them, the monomer (a1 ′) is preferably used in combination with butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate.
  • the mass ratio [butyl (meth) acrylate / 2-ethylhexyl (meth) acrylate] is preferably from 1/9 from the viewpoint of easily adjusting the adhesive strength b between the gas barrier film and the protection film to be low. It is 5/5, more preferably 1/9 to 4/6, and still more preferably 1/9 to 3/7.
  • the content of the structural unit (a1) is preferably 50 to 100% by mass, more preferably 60 to 100% by mass in all the structural units (100% by mass) of the acrylic polymer (A0) or the acrylic copolymer (A1). It is 99.9% by mass, more preferably 70 to 99.5% by mass, even more preferably 80 to 99.0% by mass.
  • the functional group of the monomer (a2 ′) reacts with a crosslinking agent that may be contained in the pressure-sensitive adhesive composition described below and refers to a functional group that can be a crosslinking starting point or a functional group having a crosslinking promoting effect, such as a hydroxyl group, Examples include a carboxy group, an amino group, and an epoxy group. That is, examples of the monomer (a2 ′) include a hydroxyl-containing monomer, a carboxy-containing monomer, an amino-containing monomer, and an epoxy-containing monomer. One of these monomers (a2 ′) can be used alone, or two or more can be used in combination. As the monomer (a2 ′), a hydroxyl group-containing monomer and a carboxy group-containing monomer are preferable.
  • hydroxyl group-containing monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 3-hydroxybutyl (meth)
  • hydroxyalkyl (meth) acrylates such as acrylate and 4-hydroxybutyl (meth) acrylate
  • unsaturated alcohols such as vinyl alcohol and allyl alcohol.
  • carboxy group-containing monomer examples include ethylenically unsaturated monocarboxylic acids such as (meth) acrylic acid and crotonic acid; and ethylenically unsaturated dicarboxylic acids such as fumaric acid, itaconic acid, maleic acid, and citraconic acid, and anhydrides thereof.
  • the monomer (a2 ′) 2-hydroxyethyl (meth) acrylate is preferable.
  • One of these monomers (a2 ′) can be used alone, or two or more can be used in combination.
  • the content of the structural unit (a2) is preferably from 0.1 to 40% by mass, more preferably from 0.3 to 30% by mass, based on all the structural units (100% by mass) of the acrylic copolymer (A1). More preferably, it is 0.5 to 20% by mass, and still more preferably 0.7 to 10% by mass. As the content of the structural unit (a2) serving as a crosslinking starting point increases, the adhesive strength b between the gas barrier film and the protection film tends to decrease.
  • the acrylic copolymer (A1) may further have a structural unit (a3) derived from another monomer (a3 ′) other than the monomers (a1 ′) and (a2 ′).
  • the content of the structural units (a1) and (a2) is preferably 70 to 100% in all the structural units (100% by mass) of the acrylic copolymer (A1). %, More preferably 80 to 100% by mass, still more preferably 85 to 100% by mass, and still more preferably 90 to 100% by mass.
  • Examples of the monomer (a3 ′) include olefins such as ethylene, propylene and isobutylene; halogenated olefins such as vinyl chloride and vinylidene chloride; diene monomers such as butadiene, isoprene and chloroprene; cyclohexyl (meth) acrylate; Has a cyclic structure such as benzyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, imide (meth) acrylate, etc.
  • olefins such as ethylene, propylene and isobutylene
  • halogenated olefins such as vinyl chloride and vinylidene chloride
  • diene monomers such as butadiene, isoprene and
  • (Meth) acrylate styrene, ⁇ -methylstyrene, vinyltoluene, vinyl formate, vinyl acetate, acrylonitrile, (meth) acrylamide, (meth) acrylonitrile, (meth) acryloylmol Phosphorus, N- vinylpyrrolidone and the like.
  • One of these monomers (a3 ′) can be used alone, or two or more can be used in combination.
  • As the monomer (a3 ′) vinyl acetate is preferred.
  • the olefin-based resin that can be used as the resin (X) is not particularly limited as long as it is a polymer having a structural unit derived from an olefin compound such as ethylene and propylene.
  • the olefin-based resin can be used alone or in combination of two or more.
  • olefin resins include, for example, polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene, polypropylene, copolymers of ethylene and propylene, ethylene and other ⁇ - Copolymer with olefin, copolymer with propylene and other ⁇ -olefin, copolymer with ethylene and propylene with other ⁇ -olefin, copolymer with ethylene and other ethylenically unsaturated monomer And a copolymer (ethylene-vinyl acetate copolymer, ethylene-alkyl (meth) acrylate copolymer, ethylene-vinyl alcohol copolymer, etc.) and the like.
  • polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene
  • polypropylene copolymers of
  • an ethylene-vinyl acetate copolymer which is a copolymer of ethylene and another ethylenically unsaturated monomer
  • the ⁇ -olefin include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 4-methyl-1-pentene, 4-methyl-1-hexene and the like.
  • the ethylenically unsaturated monomer include vinyl acetate, alkyl (meth) acrylate, and vinyl alcohol.
  • the olefin-based resin may be a rubber-based resin.
  • the rubber-based resin that can be used as the resin (X) include a polyisobutylene-based resin.
  • the polyisobutylene-based resin (hereinafter, also referred to as “PIB-based resin”) is not particularly limited as long as it has a polyisobutylene skeleton in at least one of the main chain and the side chain.
  • the number average molecular weight (Mn) of the PIB resin is preferably 20,000 or more, more preferably 30,000 to 1,000,000, further preferably 50,000 to 800,000, and still more preferably 70,000 to 600,000.
  • PIB resin examples include polyisobutylene which is a homopolymer of isobutylene, a copolymer of isobutylene and isoprene, a copolymer of isobutylene and n-butene, a copolymer of isobutylene and butadiene, and a copolymer of these. Brominated or chlorinated halogenated butyl rubber and the like can be mentioned. Among these, a copolymer of isobutylene and isoprene is preferred.
  • the structural unit composed of isobutylene is contained most in all the structural units.
  • the content of the structural unit composed of isobutylene is preferably from 80 to 100% by mole, more preferably from 90 to 100% by mole, and still more preferably from 95 to 100% by mole in all the structural units (100% by mole) of the PIB resin. is there.
  • These PIB resins can be used alone or in combination of two or more.
  • a PIB-based resin When a PIB-based resin is used, it is preferable to use a rubber-based resin capable of performing a cross-linking reaction, such as polyisoprene rubber having a carboxylic acid-based functional group.
  • the pressure-sensitive adhesive composition comprises a resin having the above-mentioned functional group (X ) Together with a crosslinking agent.
  • the crosslinking agent reacts with a functional group of the resin (X) to crosslink the resins.
  • the adhesive strength b between the gas barrier film and the protection film can be adjusted depending on the degree of crosslinking between the resins.
  • crosslinking agent examples include isocyanate-based crosslinking agents such as tolylene diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, and adducts thereof; ethylene glycol glycidyl ether, 1,3-bis (N, N-diglycidyl-amino) Epoxy crosslinkers such as methyl) cyclohexane; aziridine crosslinkers such as hexa [1- (2-methyl) -aziridinyl] trifosphatriazine; chelate crosslinkers such as aluminum chelates; and the like.
  • These crosslinking agents can be used alone or in combination of two or more.
  • an isocyanate-based crosslinking agent is preferred from the viewpoint of easily adjusting the adhesive strength to a low level as the pressure-sensitive adhesive layer becomes thinner and from the viewpoint of easy availability.
  • the content of the cross-linking agent is appropriately adjusted depending on the number of functional groups of the resin (X). For example, 100 parts by mass of the resin (X) having the above-described functional group such as the acrylic copolymer or the like The amount is preferably 0.01 to 10 parts by mass, more preferably 0.03 to 7 parts by mass, and still more preferably 0.05 to 4 parts by mass.
  • the content of the cross-linking agent is large and the cross-linking density in the pressure-sensitive adhesive layer is high, the adhesive strength b between the gas barrier film and the protection film tends to be low.
  • the pressure-sensitive adhesive composition may further contain a tackifier together with the resin (X).
  • the same tackifier as the above-mentioned tackifier (E) can be used.
  • the content of the tackifier is preferably 0.01 to 65% by mass, more preferably 0.05 to 55% by mass, still more preferably 0.1 to 50% by mass, based on the total amount of the pressure-sensitive adhesive composition. More preferably, it is 0.5 to 45% by mass, and still more preferably 1.0 to 40% by mass.
  • the pressure-sensitive adhesive composition contains a pressure-sensitive adhesive additive used for a general pressure-sensitive adhesive other than the aforementioned tackifier and crosslinking agent, as long as the effects of the present invention are not impaired. May be.
  • the adhesive additive include an antioxidant, a softener (plasticizer), a rust preventive, a retarder, a catalyst, an ultraviolet absorber, a reaction accelerator, a reaction inhibitor, and the like.
  • these additives for adhesives can be used individually by 1 type or in combination of 2 or more types.
  • each pressure-sensitive adhesive additive is independently preferably 0.0001 to 20 parts by mass, more preferably 10001 parts by mass, based on 100 parts by mass of resin (X). Is 0.001 to 10 parts by mass.
  • the pressure-sensitive adhesive composition may contain water or an organic solvent as a diluting solvent together with the various active ingredients described above, and may be in the form of a solution.
  • the organic solvent include toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone, methanol, ethanol, isopropyl alcohol, tert-butanol, s-butanol, acetylacetone, cyclohexanone, n-hexane, and cyclohexane And the like.
  • these dilution solvents can be used individually by 1 type or in combination of 2 or more types.
  • the concentration of the active ingredient in the pressure-sensitive adhesive composition is preferably 1 to 65% by mass, more preferably 5 to 60% by mass, and still more preferably 10 to 60% by mass. %, More preferably 25 to 45% by mass, even more preferably 30 to 45% by mass.
  • release sheet a conventionally known release sheet can be used.
  • a material having a release layer that has been subjected to a release treatment with a release agent on a release sheet substrate may be used.
  • the release sheet substrate include paper substrates such as glassine paper, coated paper and woodfree paper; laminated paper obtained by laminating a thermoplastic resin such as polyethylene on these paper substrates; polyethylene terephthalate resin, polybutylene terephthalate resin And a plastic film formed from polyethylene naphthalate resin, polypropylene resin, polyethylene resin and the like. These can be used alone or in combination of two or more. Further, the base material for a release sheet may be a laminate in which two or more of these are laminated.
  • the release agent examples include a rubber-based elastomer such as a silicone-based resin, an olefin-based resin, an isoprene-based resin, and a butadiene-based resin, a long-chain alkyl-based resin, an alkyd-based resin, and a fluorine-based resin. These can be used alone or in combination of two or more.
  • a rubber-based elastomer such as a silicone-based resin, an olefin-based resin, an isoprene-based resin, and a butadiene-based resin, a long-chain alkyl-based resin, an alkyd-based resin, and a fluorine-based resin.
  • the method for producing the gas barrier laminate is not particularly limited.
  • a gas barrier film is attached to the surface of the adhesive layer on which the release sheet is not provided, and the gas barrier film and the adhesive layer of the protection film are attached to each other to form a gas barrier film. It is possible to produce a functional laminate.
  • the protection film is a single protection layer, the gas barrier laminate can be manufactured by laminating the protection layer and the gas barrier film.
  • a protective layer can be laminated on a gas barrier film due to the self-adhesion of the protective film.
  • the sealed body seals the object to be sealed by bonding the exposed surface of the adhesive layer and the object to be sealed to cover the object to be sealed.
  • Examples of the object to be sealed include electronic devices such as an organic EL device, an organic EL display device, a liquid crystal display device, and a solar cell device.
  • the object to be sealed may be mounted on a substrate such as a transparent substrate.
  • the curable adhesive layer of the gas barrier laminate has a surface on the object to be sealed and a substrate surface around the object to be sealed. Affixed to cover.
  • the transparent substrate is not particularly limited, and various substrate materials can be used. In particular, it is preferable to use a substrate material having a high visible light transmittance. In addition, a material having high blocking performance for preventing water vapor or gas entering from the outside of the element and having excellent solvent resistance and weather resistance is preferable.
  • transparent inorganic materials such as quartz and glass; polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polystyrene, polyethylene, polypropylene, polyphenylene sulfide, polyvinylidene fluoride, acetylcellulose, brominated phenoxy, aramids, polyimides, Transparent plastics such as polystyrenes, polyarylates, polysulfones, and polyolefins;
  • the thickness of the transparent substrate is not particularly limited, and can be appropriately selected in consideration of light transmittance and performance of blocking the inside and outside of the element.
  • the method for manufacturing the sealed body is not particularly limited.
  • a sealed body is obtained by covering at least the surface of the object to be sealed with the adhesive layer of the gas barrier laminate.
  • the adhesive layer of the gas barrier laminate is a curable adhesive layer
  • the adhesive layer of the gas barrier laminate is cured by performing a curing treatment such as heating or energy beam irradiation. Adhesion with the surface of the sealed object can be further improved.
  • the step of peeling and removing the protection film from the gas barrier laminate is a step of manufacturing a sealed body by sealing an object to be sealed with the gas barrier laminate, and a process of processing and transporting the sealed body. Any of them may be used.
  • the method for manufacturing a sealed body preferably includes the following steps (1) and (2) in this order.
  • Step (1) a step of attaching the gas barrier laminate of the present invention to an object to be sealed with the adhesive layer as a bonding surface.
  • Step (2) a step of peeling the protection film from the gas barrier laminate.
  • the protective film is peeled from the gas barrier laminate, and the step of removing is performed before or after the curing of the adhesive layer.
  • the adhesive layer is cured by heating, from the viewpoint of preventing the failure due to the change in the properties and the shape of the protective layer and the pressure-sensitive adhesive layer of the protective film due to the heat at the time of curing the adhesive layer, the protective film has a gas barrier property.
  • the step of peeling and removing from the laminate is preferably before the adhesive layer is cured.
  • the protective film is formed of a gas barrier property.
  • the step of peeling and removing from the laminate is preferably before the adhesive layer is cured. That is, in one embodiment of the present invention, the method for manufacturing a sealed body preferably includes the following steps (1) to (3) in this order. Step (1): A step of attaching the gas barrier laminate of the present invention to an object to be sealed with the curable adhesive layer as a bonding surface. Step (2): Peeling the protection film from the gas barrier laminate.
  • Step / Step (3) Step of Curing the Curable Adhesive Layer
  • the curing treatment in step (3) may be heating or energy beam irradiation.
  • the adhesive force a between the glass plate and the curable adhesive layer and the adhesive force b between the gas barrier film and the protection film satisfy the above formula (1). Therefore, even before the adhesive layer is cured, the protection film can be peeled off without generating a gap between the object to be sealed and the adhesive layer.
  • the bonding conditions when bonding the adhesive layer of the gas barrier laminate with the object to be sealed are not particularly limited.
  • the temperature at the time of sticking is, for example, 10 to 60 ° C, preferably 20 to 45 ° C. This bonding process may be performed while applying pressure.
  • the adhesive layer included in the gas barrier laminate is a thermosetting adhesive layer
  • the curing conditions for curing the thermosetting adhesive layer are not particularly limited.
  • the heating temperature is usually from 80 to 200 ° C. (preferably from 90 to 150 ° C.), and the heating time is usually from 30 minutes to 12 hours (preferably). Is 1 to 6 hours).
  • the curing conditions for curing the energy ray-curable adhesive layer are not particularly limited.
  • the adhesive layer of the gas barrier laminate is an energy ray-curable adhesive layer
  • the curing conditions for curing the energy ray-curable adhesive layer are not particularly limited.
  • Thickness of anchor coat layer The thickness was measured using a film thickness measurement device (manufactured by Filmetrics Co., Ltd., product name “F20”).
  • Thickness of gas barrier layer The thickness was measured using a spectroscopic ellipsometer (manufactured by JA Woolam Japan KK, product name "M-2000”).
  • (3) Measurement of the thickness of each layer other than the anchor coat layer and the gas barrier layer Using a constant-pressure thickness measuring instrument manufactured by Teklock Co., Ltd. (model number: “PG-02J”, standard: conforming to JIS K6783, Z1702, Z1709) Measured.
  • Weight average molecular weight (Mw) The weight average molecular weight (Mw) of the modified polyolefin resin (A1) used as the polyolefin resin (A) as the raw material of the curable adhesive layer and the polyfunctional epoxy compound (B2) used as the curable component (B) Weight average molecular weight (Mw), the weight average molecular weight (Mw) of the acrylic resin that is the raw material of the pressure-sensitive adhesive layer of the protective film, and the number average molecular weight (Mn) of the PIB resin are values measured by the following methods. It is.
  • Weight average molecular weight (Mw) of polyfunctional epoxy compound (B2) Using a gel permeation chromatograph (GPC) apparatus described above, the weight average of the standard polystyrene corresponding to the retention time of the peak top having the largest area among the plurality of observed peaks was measured under the above conditions. The value was converted to a molecular weight.
  • gas barrier laminate A gas barrier film, a curable adhesive layer, and a protect film described below were prepared, and these were laminated to produce 18 types of gas barrier laminates 1 to 18.
  • PET50A4100 Polyethylene terephthalate (PET50A4100, manufactured by Toray Industries, Inc., thickness: 50 ⁇ m) is used as a base layer, and one side of the base layer (smooth surface that is not subjected to easy adhesion treatment) is applied with ultraviolet (UV) light.
  • a composition containing a curable resin and reactive silica product name “Opster Z7530” manufactured by JSR Corporation) was applied using a Meyer bar to form a coating film, and the coating film was dried at 70 ° C. for 1 minute.
  • UV irradiation conditions ⁇ UV lamp: High pressure mercury lamp ⁇ Line speed: 20 m / min ⁇ Integrated light amount: 120 mJ / cm 2 ⁇ Illuminance: 200 mW / cm 2 ⁇ Lamp height: 104mm
  • a coating material containing perhydropolysilazane as a main component (manufactured by Clariant Japan Co., Ltd., trade name “Aquamica NL110-20”) is applied to the surface of the anchor coat layer by spin coating, and heated at 120 ° C. for 1 minute, A polysilazane layer containing perhydropolysilazane was formed. The thickness of the polysilazane layer was 200 nm.
  • argon (Ar) was plasma ion-implanted on the surface of the polysilazane layer to form a gas barrier layer, thereby producing a gas barrier film 1 having the following laminated structure.
  • (Laminated structure of gas barrier film 1) ⁇ Base layer / Anchor coat layer / Gas barrier layer
  • thermosetting adhesive layers 1 to 3 were formed as adhesive layers.
  • thermosetting adhesive layer 1 100 parts by mass of polyolefin resin (A), 27 parts by mass of curable component (B), 0.1 parts by mass of silane coupling agent (C), curing catalyst (D) 0.6 part by mass was dissolved in methyl ethyl ketone to prepare an adhesive composition 1 having a solid content concentration of 20% by mass.
  • the polyolefin resin (A) used for preparing the adhesive composition 1, the thermosetting component (B-1) used as the curable component (B), the silane coupling agent (C), and the curing catalyst (D ) Are shown below.
  • the prepared adhesive composition 1 was applied on a release-treated surface of a release sheet (trade name: “SP-PET381031”, manufactured by Lintec Corporation), and the obtained coating film was heated at 100 ° C. for 2 minutes to obtain a thickness. Formed a thermosetting adhesive layer 1 having a thickness of 10 ⁇ m.
  • thermosetting adhesive layer 2 In “(2-1) Formation of thermosetting adhesive layer 1”, the thermosetting component (B-1) is shown below.
  • the adhesive composition 2 was prepared by changing to the thermosetting component (B-2), and the thermosetting adhesive layer 2 was formed.
  • thermosetting adhesive layer 3 100 parts by mass of polyolefin resin (A), 90 parts by mass of curable component (B), 0.1 parts by mass of silane coupling agent (C), curing catalyst (D) 1.2 parts by mass and 50 parts by mass of a tackifier (E) were dissolved in methyl ethyl ketone to prepare an adhesive composition 3 having a solid content concentration of 28% by mass.
  • the polyolefin resin (A), the silane coupling agent (C), and the curing catalyst (D) were the same as those used in “(2-1) Formation of thermosetting adhesive layer 1” above.
  • the curable component (B) was the thermosetting component (B-2) used in the above “(2-2) Formation of thermosetting adhesive layer 2”.
  • thermosetting adhesive layer 3 was formed in the same manner as in “(2-1) Formation of thermosetting adhesive layer 1” described above.
  • a pressure-sensitive adhesive composition having a solid concentration of 37% by mass.
  • the pressure-sensitive adhesive composition was knife-coated on a release surface of a release sheet (manufactured by Lintec Corporation, product name "SP-PET381031," thickness: 38 ⁇ m) obtained by releasing one side of a polyethylene terephthalate film with a silicone release agent. Coating was performed with a coater to form a coating film. The coating film was heated at 90 ° C. for 1 minute to form a 20 ⁇ m-thick pressure-sensitive adhesive layer.
  • a laminate comprising the pressure-sensitive adhesive layer and the release sheet was obtained.
  • the pressure-sensitive adhesive layer of the laminate is bonded to one side of a polyethylene terephthalate film (manufactured by Toray Advanced Materials Korea, product name “XD571S”, tensile modulus at 23 ° C .: 3.9 GPa, thickness: 38 ⁇ m).
  • a protected film 2 having the following laminated structure was produced. (Structure of the protection film 2) -Release sheet / adhesive layer (thickness: 20 ⁇ m, acrylic resin) / protect layer (thickness: 38 ⁇ m, polyethylene terephthalate film)
  • a protect film 4 was prepared in the same manner as in the above “(2) Protect film 2”, except that the thickness of the pressure-sensitive adhesive layer was adjusted to 2 ⁇ m. (Structure of the protection film 4) ⁇ Release sheet / pressure-sensitive adhesive layer (thickness: 2 ⁇ m, PIB resin) / protect layer (thickness: 38 ⁇ m, polyethylene terephthalate film)
  • a soda lime glass plate was prepared by peeling a release sheet of a gas barrier laminate cut to a width of 50 mm and a length of 20 mm, and using a thermosetting adhesive layer as a bonding surface. was laminated with a gas barrier laminate.
  • the lamination was performed using a laminator equipped with rollers (roll type multi-laminator manufactured by Japan Office Laminator Co., Ltd.) under the conditions of a temperature of 23 ° C., a pressure of 0.2 MPa, and a speed of 2.0 m / min. After lamination, 50% R.F. H.
  • thermosetting adhesive layer of the gas barrier laminate was adhered to a soda lime glass plate via a double-sided tape and measured again, and the adhesive strength b was measured. It was measured.
  • Table 1 shows the following. As in Examples 1 to 15, the gas-barrier laminate having a> b does not show any lifting and has a good appearance. On the other hand, as in Comparative Examples 1 to 3, it is found that the gas-barrier laminates in which a ⁇ b satisfy floating conditions and have poor appearance.

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  • General Chemical & Material Sciences (AREA)
  • Laminated Bodies (AREA)
  • Glass Compositions (AREA)
  • Adhesive Tapes (AREA)
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Abstract

A gas-barrier laminate having a layered structure which comprises a curable adhesive layer, a gas-barrier film, and a protective film which have been disposed in this order. In cases when the gas-barrier laminate is applied to a glass plate by pressing the gas-barrier laminate against the glass plate, using the surface of the curable adhesive layer as a bonding surface, with a roller under the following conditions (α) and then peeled off under the following conditions (β) and under other conditions according to JIS Z0237:2000 to measure the adhesive force a between the glass plate and the curable adhesive layer and the adhesive force b between the gas-barrier film and the protective film, then the adhesive forces a and b satisfy relationship (1). (1): a>b Conditions (α): Temperature, 23°C; pressure, 0.2 MPa; and speed, 0.2 m/min Conditions (β): After the application, the laminate on the glass plate is allowed to stand still for 24 hours in an environment of 23°C and a relative humidity of 50% and then peeled off at a peel speed of 300 mm/min.

Description

ガスバリア性積層体Gas barrier laminate
 本発明は、ガスバリア性積層体に関する。 The present invention relates to a gas barrier laminate.
 近年、低電圧直流駆動による高輝度発光が可能な発光素子として、有機EL素子が注目されている。
 しかし、有機EL素子は、発光特性が経時的に低下しやすい問題がある。この問題は、酸素や水分等が有機EL素子の内部に浸入し、電極や有機層を劣化させることにより生じると考えられている。そこで、この問題への対策として、有機EL素子を封止材で封止し、酸素や水分等の浸入を防ぐことが行われている。
 具体的には、層構成を有するガスバリア性の封止材で、有機EL素子等の被封止物を封止する方法が提案されている。特許文献1には、接着性フィルム上にガスバリアフィルムを積層した封止フィルムを用いて、有機EL素子を封止する技術について記載されている。
In recent years, an organic EL element has attracted attention as a light-emitting element capable of emitting high-luminance light by low-voltage DC driving.
However, the organic EL element has a problem that the light emission characteristics are apt to deteriorate with time. This problem is considered to be caused by oxygen, moisture, and the like entering the inside of the organic EL element and deteriorating the electrode and the organic layer. Therefore, as a measure against this problem, the organic EL element is sealed with a sealing material to prevent intrusion of oxygen, moisture, and the like.
Specifically, a method of sealing an object to be sealed such as an organic EL element with a gas-barrier sealing material having a layer structure has been proposed. Patent Literature 1 discloses a technique for sealing an organic EL element using a sealing film in which a gas barrier film is laminated on an adhesive film.
特開2007-197517号公報JP 2007-197517 A
 有機EL素子等の電子デバイスのように、酸素や水分等による劣化を防止する必要のある被封止物は、特許文献1に記載の層構成を有する封止フィルムのように、接着剤層とガスバリアフィルムとを積層した積層構造を有するガスバリア性積層体によって封止されることがある。 An object to be sealed, such as an electronic device such as an organic EL element, which needs to be prevented from being deteriorated by oxygen, moisture, or the like, has an adhesive layer, such as a sealing film having a layer configuration described in Patent Document 1. It may be sealed by a gas barrier laminate having a laminated structure in which a gas barrier film is laminated.
 ところで、ガスバリア性積層体を使用するまでの保管及び搬送等の過程、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程において、ガスバリアフィルムは最表面に配置される。そのため、ガスバリアフィルムに傷や割れが生じ、ガスバリアフィルムのガスバリア性が低下することがある。また、被封止物を有機EL素子等の発光素子とし、ディスプレイ等の用途で利用する場合、ガスバリアフィルムに傷や割れが生じると、当該傷や割れが欠陥となり、輝点等が発生する要因となることもある。 By the way, processes such as storage and transport until the gas barrier laminate is used, processes of manufacturing a sealed body by sealing an object to be sealed with the gas barrier laminate, and processing and transporting of the sealed body In the process, the gas barrier film is disposed on the outermost surface. Therefore, the gas barrier film may be damaged or cracked, and the gas barrier property of the gas barrier film may be reduced. Further, when the object to be sealed is a light emitting element such as an organic EL element and is used for a display or the like, if the gas barrier film is scratched or cracked, the scratched or cracked becomes a defect and a bright spot or the like is generated. Sometimes it becomes.
 そこで、本発明者らは、ガスバリア性積層体を使用するまでの保管及び搬送等の過程、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程において、ガスバリアフィルムに傷や割れが生じるのを防止するために、ガスバリアフィルムの表面全体をプロテクトフィルムで保護し、所望のタイミングでプロテクトフィルムを剥離することを考えた。所望のタイミングとは、例えば、ガスバリアフィルムの保護が不要になったタイミングやガスバリアフィルムを露出させる必要が生じたタイミング等を意味する。
 ところが、被封止物をガスバリア性積層体で封止した後にプロテクトフィルムを剥離すると、被封止物と接着剤層との間で、隙間が発生する場合があることが明らかになった。被封止物と接着剤層との間で隙間が発生すると、当該隙間から酸素や水分等が浸入して被封止物の劣化が生じる恐れがある。また、外観も不良となる。一方で、ガスバリア性積層体によって封止された封止体において、被封止物と接着剤層との間の隙間が発生しなくとも、種々の要因によって、封止された被封止物に酸素や水分等が浸入して被封止物の劣化が生じる恐れもある。
Therefore, the present inventors have proposed a process of storing and transporting the gas barrier laminate until use, a process of sealing the object to be sealed with the gas barrier laminate to produce a sealed body, and the sealing. In the process of processing and transporting the body, in order to prevent the gas barrier film from being damaged or cracked, the whole surface of the gas barrier film was protected with a protect film, and the protect film was peeled at a desired timing. . The desired timing means, for example, a timing at which the protection of the gas barrier film becomes unnecessary, a timing at which the gas barrier film needs to be exposed, and the like.
However, it has been clarified that when the protection film is peeled off after the object to be sealed is sealed with the gas barrier laminate, a gap may be generated between the object to be sealed and the adhesive layer. When a gap is generated between the object to be sealed and the adhesive layer, oxygen, moisture, or the like may enter the gap to deteriorate the object to be sealed. In addition, the appearance becomes poor. On the other hand, in a sealed body sealed by the gas barrier laminate, even if a gap between the sealed object and the adhesive layer does not occur, the sealed object is sealed by various factors. Oxygen, moisture, or the like may enter and deteriorate the sealed object.
 本発明は、かかる問題に鑑みてなされたものであって、ガスバリア性積層体を使用するまでの保管及び搬送等の過程、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程において、プロテクトフィルムによってガスバリアフィルムに傷や割れが生じるのを防止しながらも、所望のタイミングでプロテクトフィルムを剥離する際に、被封止物と接着剤層との間で隙間が生じることなく、しかも被封止物の耐久性を良好なものとできるガスバリア性積層体、及び当該ガスバリア性積層体を用いた封止体の製造方法を提供することを目的とする。 The present invention has been made in view of such a problem, and processes such as storage and transportation until use of the gas barrier laminate, sealing the object to be sealed with the gas barrier laminate to form a sealed body. In the process of manufacturing, and in the process of processing and transporting the sealed body, while preventing the gas barrier film from being damaged or cracked by the protected film, when the protective film is peeled at a desired timing, Gas barrier laminate capable of improving the durability of an object to be sealed without forming a gap between the stopper and the adhesive layer, and a method of manufacturing a sealed body using the gas barrier laminate The purpose is to provide.
 本発明者らは、ガスバリアフィルムをプロテクトフィルムにより保護するという上記着想に基づき、鋭意検討を行った。その結果、接着剤層と、ガスバリアフィルムと、プロテクトフィルムとが、この順で配置された積層構造を有するガスバリア性積層体を、接着剤層を貼り合せ面にして特定の条件でガラス板に貼付した際の、ガラス板と接着剤層との間の粘着力と、ガスバリアフィルムとプロテクトフィルムとの間の粘着力とを、特定の関係を満たすように調整することによって、上記課題を解決し得ることを見出した。 The present inventors have conducted intensive studies based on the above idea of protecting a gas barrier film with a protection film. As a result, the gas barrier laminate having a laminated structure in which the adhesive layer, the gas barrier film, and the protect film are arranged in this order is attached to the glass plate under specific conditions with the adhesive layer as a bonding surface. When doing, the adhesive force between the glass plate and the adhesive layer, and the adhesive force between the gas barrier film and the protection film, by adjusting so as to satisfy a specific relationship, it is possible to solve the above problem I found that.
 すなわち、本発明は、以下の[1]~[14]に関する。
 [1] 接着剤層と、ガスバリアフィルムと、プロテクトフィルムとが、この順で配置された積層構造を有するガスバリア性積層体であって、
 前記ガスバリア性積層体を、前記接着剤層を貼り合せ面として、下記条件(α)でガラス板にローラーで押し当てて、前記ガスバリア性積層体と前記ガラス板とを貼付した後、下記条件(β)で剥離し、その他の条件はJIS Z0237:2000に準拠して測定される、前記ガラス板と前記接着剤層との間の粘着力aと、前記ガスバリアフィルムと前記プロテクトフィルムとの間の粘着力bとが、下記式(1)を満たす、ガスバリア性積層体。
 a>b・・・(1)
 条件(α):温度23℃、圧力0.2MPa、及び速度0.2m/min
 条件(β):貼付後、23℃及び相対湿度50%の環境下で24時間静置してから剥離速度300mm/minで剥離
 [2] 前記接着剤層が、硬化性の接着剤層である、[1]に記載のガスバリア積層体。
 [3] 前記硬化性の接着剤層が、ポリオレフィン系樹脂(A)を含む接着剤組成物から形成された層である、[2]に記載のガスバリア性積層体。
 [4] 前記ポリオレフィン系樹脂(A)が、変性ポリオレフィン系樹脂(A1)を含む、[3]に記載のガスバリア性積層体。
 [5] 前記硬化性の接着剤層が、硬化性成分(B)を含み、前記硬化性成分(B)が、25℃で液体である多官能エポキシ化合物(BL)を含む、[2]~[4]のいずれか1つに記載のガスバリア性積層体。
 [6] 前記多官能エポキシ化合物(BL)の重量平均分子量(Mw)が1,500以上5,000以下である、[5]に記載のガスバリア性積層体。
 [7] 前記多官能エポキシ化合物(BL)の含有量が、接着剤組成物の全量基準で、10~34質量%である、[5]又は[6]に記載のガスバリア性積層体。
 [8] 前記ガスバリアフィルムが、基材層とガスバリア層とを有する、[1]~[7]のいずれか1つに記載のガスバリア性積層体。
 [9] 前記基材層が、樹脂成分としてポリカーボネート、シクロオレフィンポリマー、及びシクロオレフィンコポリマーから選択される1種以上を含む樹脂フィルムを有する、[8]に記載のガスバリア性積層体。
 [10] 前記基材層の厚さが、30μm以下である、[8]又は[9]に記載のガスバリア性積層体。
 [11] 前記ガスバリア層が、高分子化合物を含み、改質処理が施された高分子層である、[8]~[10]のいずれか1つに記載のガスバリア性積層体。
 [12] 前記ガスバリア層と前記接着剤層とが、直接積層されている、[8]~[11]のいずれか1つに記載のガスバリア性積層体。
 [13] 前記プロテクトフィルムが、プロテクト層と粘着剤層とを有し、前記粘着剤層が前記ガスバリアフィルムに貼付されている、[1]~[12]のいずれか1つに記載のガスバリア性積層体。
 [14] 下記工程(1)~(2)をこの順で有する、封止体の製造方法。
・工程(1):[1]~[13]のいずれか1つに記載のガスバリア性積層体を、接着剤層を貼り合せ面として被封止物に貼付する工程
・工程(2):プロテクトフィルムを前記ガスバリア性積層体から剥離する工程
That is, the present invention relates to the following [1] to [14].
[1] A gas barrier laminate having a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are arranged in this order,
The gas barrier laminate is pressed against a glass plate with a roller using the adhesive layer as a bonding surface under the following condition (α), and the gas barrier laminate and the glass plate are adhered to each other. β), and the other conditions are measured in accordance with JIS Z0237: 2000. The adhesive force a between the glass plate and the adhesive layer, and the adhesive strength a between the gas barrier film and the protection film are measured. A gas barrier laminate in which the adhesive strength b satisfies the following formula (1).
a> b ... (1)
Condition (α): temperature 23 ° C., pressure 0.2 MPa, speed 0.2 m / min
Condition (β): After application, the adhesive layer is allowed to stand at 23 ° C. and a relative humidity of 50% for 24 hours and then peeled at a peeling speed of 300 mm / min. , [1].
[3] The gas barrier laminate according to [2], wherein the curable adhesive layer is a layer formed from an adhesive composition containing a polyolefin-based resin (A).
[4] The gas barrier laminate according to [3], wherein the polyolefin-based resin (A) includes a modified polyolefin-based resin (A1).
[5] The curable adhesive layer contains a curable component (B), and the curable component (B) contains a polyfunctional epoxy compound (BL) that is liquid at 25 ° C. [2] to [2]. The gas barrier laminate according to any one of [4].
[6] The gas barrier laminate according to [5], wherein the weight average molecular weight (Mw) of the polyfunctional epoxy compound (BL) is from 1,500 to 5,000.
[7] The gas barrier laminate according to [5] or [6], wherein the content of the polyfunctional epoxy compound (BL) is 10 to 34% by mass based on the total amount of the adhesive composition.
[8] The gas barrier laminate according to any one of [1] to [7], wherein the gas barrier film has a base layer and a gas barrier layer.
[9] The gas barrier laminate according to [8], wherein the base layer has a resin film containing at least one selected from a polycarbonate, a cycloolefin polymer, and a cycloolefin copolymer as a resin component.
[10] The gas barrier laminate according to [8] or [9], wherein the thickness of the base layer is 30 μm or less.
[11] The gas barrier laminate according to any one of [8] to [10], wherein the gas barrier layer contains a polymer compound and is a modified polymer layer.
[12] The gas barrier laminate according to any one of [8] to [11], wherein the gas barrier layer and the adhesive layer are directly laminated.
[13] The gas barrier property according to any one of [1] to [12], wherein the protect film has a protect layer and an adhesive layer, and the adhesive layer is attached to the gas barrier film. Laminate.
[14] A method for producing a sealed body, comprising the following steps (1) and (2) in this order.
Step (1): A step of attaching the gas barrier laminate according to any one of [1] to [13] to an object to be sealed with the adhesive layer as a bonding surface. Step (2): Protect Removing a film from the gas barrier laminate
 本発明によれば、ガスバリア性積層体を使用するまでの保管及び搬送等の過程、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程において、プロテクトフィルムによってガスバリアフィルムに傷や割れが生じるのを防止しながらも、所望のタイミングでプロテクトフィルムを剥離する際に、被封止物と接着剤層との間で隙間が生じることなく、しかも被封止物の耐久性を良好なものとできるガスバリア性積層体、及び当該ガスバリア性積層体を用いた封止体の製造方法を提供することが可能となる。 According to the present invention, processes such as storage and transport until the gas barrier laminate is used, a process of manufacturing a sealed body by sealing an object to be sealed with the gas barrier laminate, and a process of manufacturing the sealed body In the process of processing and transporting, etc., while preventing the gas barrier film from being damaged or cracked by the protect film, when peeling the protect film at a desired timing, between the sealed object and the adhesive layer It is possible to provide a gas barrier laminate having no gaps and good durability of the object to be sealed, and a method for manufacturing a sealed body using the gas barrier laminate.
 本明細書において、重量平均分子量(Mw)及び数平均分子量(Mn)は、テトラヒドロフランを溶媒として用いた、ゲルパーミエーションクロマトグラフィー(GPC)法で測定される標準ポリスチレン換算の値であり、具体的には実施例に記載の方法に基づいて測定した値である。 In the present specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are values in terms of standard polystyrene measured by gel permeation chromatography (GPC) using tetrahydrofuran as a solvent. Is a value measured based on the method described in Examples.
[ガスバリア性積層体]
 本発明のガスバリア性積層体は、接着剤層と、ガスバリアフィルムと、プロテクトフィルムとが、この順で配置された積層構造を有するガスバリア性積層体である。
 そして、本発明のガスバリア性積層体は、当該ガスバリア性積層体を、接着剤層を貼り合せ面として、下記条件(α)でガラス板にローラーで押し当てて、ガスバリア性積層体とガラス板とを貼付した後、下記条件(β)で剥離し、その他の条件はJIS Z0237:2000に準拠して測定される、ガラス板と接着剤層との間の粘着力aと、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bとが、下記式(1)を満たすように調整されている。
 a>b・・・(1)
 条件(α):温度23℃、圧力0.2MPa、及び速度0.2m/min
 条件(β):貼付後、23℃で相対湿度50%の環境下で24時間静置してから剥離速度300mm/minで剥離
 なお、本発明において、ガラス板と接着剤層との間の粘着力aは、ガラス板に貼付したガスバリア性積層体をガラス板から剥離して測定される。また、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bは、ガラス板に貼付したガスバリア性積層体からプロテクトフィルムを剥離して測定される。
 なお、本明細書において、「ガスバリア」とは、酸素や水蒸気等の気体の透過を防止する機能を意味する。
[Gas barrier laminate]
The gas barrier laminate of the present invention is a gas barrier laminate having a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are arranged in this order.
The gas-barrier laminate of the present invention is obtained by pressing the gas-barrier laminate with a roller against a glass plate under the following condition (α) with the adhesive layer as a bonding surface. And then peeled off under the following condition (β), and the other conditions were measured according to JIS Z0237: 2000, the adhesive force a between the glass plate and the adhesive layer, the gas barrier film and the protect film. Is adjusted so as to satisfy the following equation (1).
a> b ... (1)
Condition (α): temperature 23 ° C., pressure 0.2 MPa, speed 0.2 m / min
Condition (β): After sticking, the sheet is allowed to stand at 23 ° C. in an environment of a relative humidity of 50% for 24 hours and then peeled at a peeling rate of 300 mm / min. The force a is measured by peeling the gas barrier laminate adhered to the glass plate from the glass plate. The adhesive strength b between the gas barrier film and the protection film is measured by peeling the protection film from the gas barrier laminate adhered to the glass plate.
In this specification, the term “gas barrier” refers to a function of preventing transmission of a gas such as oxygen or water vapor.
 本発明のガスバリア性積層体は、接着剤層、ガスバリアフィルム、及びプロテクトフィルムをこの順で積層した積層構造を有していれば、特に限定されない。
 本発明の一態様のガスバリア性積層体が有する層構成としては、例えば、接着剤層、ガスバリアフィルム、及びプロテクトフィルムのみをこの順で積層した以下の態様、さらには、接着剤層に任意に積層される剥離シートを有する以下の態様が挙げられる。
 ・接着剤層/ガスバリアフィルム/プロテクトフィルム
 ・剥離シート/接着剤層/ガスバリアフィルム/プロテクトフィルム
 剥離シートを有する当該層構成の態様は、ガスバリア性積層体を封止材として使用する前の状態を表したものである。封止材として使用する際には、剥離シートを剥離して除去し、露出した接着剤層の面と被封止物とを貼り合せて被封止物を覆い、封止する。そして、ガスバリアフィルムに積層されたプロテクトフィルムの除去が、被封止物をガスバリア性積層体で封止して封止体を作製する過程、又は当該封止体の加工もしくは搬送等の過程においてに行われる。
The gas barrier laminate of the present invention is not particularly limited as long as it has a laminated structure in which an adhesive layer, a gas barrier film, and a protection film are laminated in this order.
The layer configuration of the gas barrier laminate of one embodiment of the present invention includes, for example, the following embodiments in which only an adhesive layer, a gas barrier film, and a protect film are laminated in this order, and further, arbitrarily laminated on the adhesive layer The following embodiments having a release sheet to be performed are exemplified.
・ Adhesive layer / gas barrier film / protect film ・ Release sheet / adhesive layer / gas barrier film / protect film The aspect of the layer configuration having the release sheet indicates a state before using the gas barrier laminate as a sealing material. It was done. When used as a sealing material, the release sheet is peeled off and removed, and the surface of the exposed adhesive layer and the object to be sealed are attached to cover and seal the object to be sealed. Then, the removal of the protection film laminated on the gas barrier film is performed in the process of manufacturing the sealed body by sealing the object to be sealed with the gas barrier laminate, or in the process of processing or transporting the sealed body. Done.
 また、本発明のガスバリア性積層体が有する層構成は、露出した接着剤層の面と被封止物とを貼り合せて被封止物を覆った後は、例えば以下の態様となる。
 ・接着剤層/ガスバリアフィルム/プロテクトフィルム
 ここで、本発明の一態様のガスバリア性積層体が有する接着剤層は、硬化性の接着剤層であってもよい。この場合、硬化性の接着剤層を硬化させた後、ガスバリア性積層体が有する層構成は、以下の態様となる。
 ・硬化した接着剤層/ガスバリアフィルム/プロテクトフィルム
 なお、本発明において、「硬化性の接着剤層」とは、未硬化の接着剤層を意味している。
 本発明のガスバリア性積層体により被封止物を封止して作製された封止体は、プロテクトフィルムが剥離されるまでの間、ガスバリアフィルムがプロテクトフィルムにより保護され、ガスバリアフィルムにおける傷や割れの発生が防止される。
 ここで、封止体からプロテクトフィルムを剥離した後は、以下の態様となる。
 ・接着剤層/ガスバリアフィルム
 また、接着剤層が硬化性の接着剤層である場合、当該硬化性の接着剤層を硬化させてから、封止体からプロテクトフィルムを剥離した後は、以下の態様となる。
 ・硬化した接着剤層/ガスバリアフィルム
 なお、本明細書では、露出した接着剤層の面と被封止物とを貼り合せて被封止物を覆うことにより被封止物を封止したものを「封止体」と称する。当該封止体は、接着剤層が未硬化であってもよいし、硬化されていてもよいし、未硬化と硬化の中間状態、即ち半硬化状態であってもよい。
 なお、当該封止体の接着剤層が未硬化である場合や半硬化状態である場合、当該封止体は、「封止前駆体」であるともいえる。
 また、本発明において、封止体の加工の過程には、封止体の接着剤層を硬化させる処理も包含される。
Further, the layer configuration of the gas barrier laminate of the present invention is, for example, in the following mode after the surface of the exposed adhesive layer and the object to be sealed are bonded to cover the object to be sealed.
-Adhesive layer / gas barrier film / protective film Here, the adhesive layer of the gas barrier laminate of one embodiment of the present invention may be a curable adhesive layer. In this case, the layer configuration of the gas barrier laminate after curing the curable adhesive layer is as follows.
-Cured adhesive layer / gas barrier film / protect film In the present invention, "curable adhesive layer" means an uncured adhesive layer.
The sealed body produced by sealing the object to be sealed with the gas barrier laminate of the present invention is protected by the protective film until the protective film is peeled off, and the gas barrier film is damaged or broken. Is prevented from occurring.
Here, after peeling off the protection film from the sealing body, the following mode is adopted.
・ Adhesive layer / gas barrier film In addition, when the adhesive layer is a curable adhesive layer, after curing the curable adhesive layer, and after peeling the protective film from the sealing body, It becomes an aspect.
-Cured adhesive layer / gas barrier film In the present specification, the object to be sealed is sealed by bonding the exposed surface of the adhesive layer and the object to cover the object to be sealed. Is referred to as a “sealed body”. In the sealing body, the adhesive layer may be uncured, may be cured, or may be in an intermediate state between uncured and cured, that is, a semi-cured state.
In addition, when the adhesive layer of the sealing body is uncured or in a semi-cured state, it can be said that the sealing body is a “sealing precursor”.
In the present invention, the process of processing the sealing body also includes a process of curing the adhesive layer of the sealing body.
 本発明者らは、ガスバリア性積層体を使用するまでの保管及び搬送等の過程、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程において、ガスバリアフィルムに傷や割れが生じるのを防止するために、ガスバリアフィルムの表面全体をプロテクトフィルムで保護し、所望のタイミングでプロテクトフィルムを剥離することを考えた。
 ところが、被封止物をガスバリア性積層体で封止した後にプロテクトフィルムを剥離すると、被封止物と接着剤層との間で隙間が発生し、当該隙間から酸素や水蒸気等が浸入して被封止物が劣化する恐れがあることが明らかとなった。また、外観が不良になることも明らかとなった。
 この原因を究明すべく、本発明者らは鋭意検討を行った。その結果、プロテクトフィルムを剥離する際にかかる力によって、被封止物と接着剤層との間で隙間が発生することを突き止めた。
 そこで、上記問題を解決すべく、本発明者らはさらに鋭意検討を行った。その結果、ガスバリア性積層体を特定の条件でガラス板に貼付したときの、ガラス板と接着剤層との間の粘着力aと、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bとを、上記式(1)を満たすように調整することによって、上記問題を解決し得ることを見出した。
The present inventors have performed processes such as storage and transportation until the gas barrier laminate is used, sealing the object to be sealed with the gas barrier laminate to produce a sealed body, and the sealing body. In order to prevent the gas barrier film from being damaged or cracked in the process of processing and transporting, the whole surface of the gas barrier film was protected with a protect film, and the protect film was peeled at a desired timing.
However, when the protection film is peeled off after sealing the object to be sealed with the gas barrier laminate, a gap is generated between the object to be sealed and the adhesive layer, and oxygen, water vapor, and the like enter from the gap. It became clear that the object to be sealed might be deteriorated. It was also found that the appearance was poor.
The present inventors have conducted intensive studies in order to find out the cause. As a result, it was found that a gap was generated between the object to be sealed and the adhesive layer due to the force applied when the protection film was peeled off.
Then, in order to solve the above-mentioned problem, the present inventors conducted further intensive studies. As a result, when the gas barrier laminate is adhered to a glass plate under specific conditions, the adhesive force a between the glass plate and the adhesive layer, and the adhesive force b between the gas barrier film and the protection film, It has been found that the above problem can be solved by adjusting the above expression (1).
 このことから、本発明者らは、被封止物をガスバリア性積層体で封止して封止体を作製する過程、並びに当該封止体の加工及び搬送等の過程のいずれのタイミングでプロテクトフィルムを剥離しても被封止物と接着剤層との間で隙間が発生せず、様々な工程において極めて利用しやすいガスバリア性積層体を提供できることを知見し、本発明を完成するに至った。 From this, the present inventors have found that the object to be sealed is protected at any timing of the process of manufacturing the sealed body by sealing the object with the gas barrier laminate, and the process of processing and transporting the sealed body. Even when the film was peeled off, no gap was generated between the object to be sealed and the adhesive layer, and it was found that a gas barrier laminate which was extremely easy to use in various processes could be provided. Was.
[ガスバリア性積層体の物性]
 本発明のガスバリア性積層体は、当該ガスバリア性積層体を、接着剤層を貼り合せ面として、下記条件(α)でガラス板にローラーで押し当てて、ガスバリア性積層体とガラス板とを貼付した後、下記条件(β)で剥離し、その他の条件はJIS Z0237:2000に準拠して測定される、ガラス板と接着剤層との間の粘着力aと、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bとが、下記式(1)を満たすように調整されている。
 a>b・・・(1)
 条件(α):温度23℃、圧力0.2MPa、及び速度0.2m/min
 条件(β):貼付後、23℃で相対湿度50%の環境下で24時間静置してから剥離速度300mm/minで剥離
[Physical properties of gas barrier laminate]
The gas-barrier laminate of the present invention is obtained by pressing the gas-barrier laminate with a roller under the following condition (α) by using a roller with the adhesive layer as a bonding surface, and bonding the gas-barrier laminate to the glass plate. After that, the film was peeled off under the following condition (β), and the other conditions were measured according to JIS Z0237: 2000, and the adhesive force a between the glass plate and the adhesive layer, and the gas barrier film and the protection film were compared. The adhesive force b between them is adjusted so as to satisfy the following expression (1).
a> b ... (1)
Condition (α): temperature 23 ° C., pressure 0.2 MPa, speed 0.2 m / min
Condition (β): After pasting, leave at 23 ° C. in an environment of 50% relative humidity for 24 hours, and then peel at a peeling speed of 300 mm / min.
 本発明のガスバリア性積層体において、ガラス板と接着剤層との間の粘着力aは、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bよりも大きく、好ましくは1.0N/50mm以上、より好ましくは2.0N/50mm以上、更に好ましくは3N/50mm以上、より更に好ましくは4N/50mm以上、更になお好ましくは5N/50mm以上である。
 なお、本発明の一態様のガスバリア性積層体において、ガラス板と接着剤層との間の粘着力aの上限値は、特に限定されないが、通常20N/50mmである。
In the gas barrier laminate of the present invention, the adhesive strength a between the glass plate and the adhesive layer is larger than the adhesive strength b between the gas barrier film and the protection film, and is preferably 1.0 N / 50 mm or more. It is preferably at least 2.0 N / 50 mm, more preferably at least 3 N / 50 mm, even more preferably at least 4 N / 50 mm, even more preferably at least 5 N / 50 mm.
Note that in the gas barrier laminate of one embodiment of the present invention, the upper limit of the adhesive force a between the glass plate and the adhesive layer is not particularly limited, but is usually 20 N / 50 mm.
 本発明のガスバリア性積層体において、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bは、ガラス板と接着剤層との間の粘着力aよりも小さく、好ましくは1N/50mm以下、より好ましくは0.5N/50mm以上、更に好ましくは0.4N/50mm以下、より更に好ましくは0.3N/50mm以下である。
 なお、本発明の一態様のガスバリア性積層体において、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bの下限値は、特に限定されないが、通常0.05N/50mmである。
In the gas barrier laminate of the present invention, the adhesive strength b between the gas barrier film and the protection film is smaller than the adhesive strength a between the glass plate and the adhesive layer, preferably 1 N / 50 mm or less, more preferably It is 0.5 N / 50 mm or more, more preferably 0.4 N / 50 mm or less, even more preferably 0.3 N / 50 mm or less.
In addition, in the gas barrier laminate of one embodiment of the present invention, the lower limit of the adhesive force b between the gas barrier film and the protection film is not particularly limited, but is usually 0.05 N / 50 mm.
 また、本発明の一態様のガスバリア性積層体において、ガラス板と接着剤層との間の粘着力aと、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bとの差(a-b)は、好ましくは0.1N/50mm以上、より好ましくは0.3N/50mm以上、更に好ましくは0.7N/50mm以上である。 In the gas barrier laminate of one embodiment of the present invention, the difference (ab) between the adhesive strength a between the glass plate and the adhesive layer and the adhesive strength b between the gas barrier film and the protection film is: , Preferably 0.1 N / 50 mm or more, more preferably 0.3 N / 50 mm or more, and still more preferably 0.7 N / 50 mm or more.
 以下、本発明のガスバリア性積層体の積層構造を構成する、接着剤層、ガスバリアフィルム、及びプロテクトフィルムについて、ガラス板と接着剤層との間の粘着力a及びガスバリアフィルムとプロテクトフィルムとの間の粘着力bに関する上記(1)式を満たすための具体的な方法を挙げながら、詳細に説明する。 Hereinafter, the adhesive layer, the gas barrier film, and the protect film that constitute the laminated structure of the gas barrier laminate of the present invention, the adhesive force a between the glass plate and the adhesive layer and the adhesive strength between the gas barrier film and the protect film This will be described in detail with reference to a specific method for satisfying the above formula (1) regarding the adhesive force b.
[接着剤層]
 本発明のガスバリア性積層体は、接着剤層を有する。
 接着剤層を構成する接着剤組成物は、上記(1)式を満たす限り、特に制限されず、例えば、乾燥固化型の接着剤組成物、加熱溶融型の接着剤組成物、硬化性の接着剤組成物、及び感圧性の接着剤組成物等を用いることができる。接着剤層を構成する接着剤組成物を具体的に例示すると、アクリル系樹脂を含有する接着剤組成物、ウレタン系樹脂を含有する接着剤組成物、シリコーン系樹脂を含有する接着剤組成物、ゴム系の接着剤組成物、ポリオレフィン系樹脂を含有する接着剤組成物、及びエポキシ系樹脂を含有する接着剤組成物等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。
 なお、接着剤組成物は、上記樹脂以外のバインダー樹脂を含んでいてもよい。また、接着剤組成物は、硬化性成分、シランカップリング剤、触媒、重合開始剤、及び粘着付与剤等から選択される1種以上を含んでいてもよい。 また、接着剤層の厚みは、被封止物に対する優れた封止性を確保する観点から、好ましくは0.5~300μm、より好ましくは3~200μm、更に好ましくは5~150μm、より更に好ましくは5~80μmである。
[Adhesive layer]
The gas barrier laminate of the present invention has an adhesive layer.
The adhesive composition constituting the adhesive layer is not particularly limited as long as it satisfies the above formula (1). For example, a dry-solidified adhesive composition, a heat-melt adhesive composition, a curable adhesive Agent compositions, pressure-sensitive adhesive compositions, and the like. Specific examples of the adhesive composition constituting the adhesive layer include an adhesive composition containing an acrylic resin, an adhesive composition containing a urethane resin, an adhesive composition containing a silicone resin, Examples include a rubber-based adhesive composition, an adhesive composition containing a polyolefin-based resin, and an adhesive composition containing an epoxy-based resin.
These can be used alone or in combination of two or more.
The adhesive composition may include a binder resin other than the above resin. Further, the adhesive composition may include at least one selected from a curable component, a silane coupling agent, a catalyst, a polymerization initiator, a tackifier, and the like. In addition, the thickness of the adhesive layer is preferably 0.5 to 300 μm, more preferably 3 to 200 μm, still more preferably 5 to 150 μm, and still more preferably, from the viewpoint of ensuring excellent sealing properties for the object to be sealed. Is 5 to 80 μm.
 また、接着剤層の水蒸気透過率は、良好なガスバリア性を確保する観点から、好ましくは100g/m・day以下、より好ましくは85g/m・day以下、更に好ましくは70g/m・day以下である。
 なお、本明細書において、「接着剤層の水蒸気透過率」は、ガス透過率測定装置(mocon社製、製品名「PERMATRAN」)を用いて測定した値を意味するが、他の汎用的な水蒸気透過率測定装置を用いた測定値も同様の値を示す。
The water vapor permeability of the adhesive layer, from the viewpoint of ensuring good gas barrier properties, preferably 100g / m 2 · day or less, more preferably 85g / m 2 · day or less, more preferably 70 g / m 2 · day or less.
In the present specification, “water vapor permeability of the adhesive layer” means a value measured using a gas permeability measuring device (product name “PERMATRAN” manufactured by mocon), but other general-purpose values are used. The measured value using the water vapor transmission rate measuring device shows the same value.
 ここで、本発明の一態様のガスバリア性積層体が有する接着剤層は、硬化性の接着剤層であることが好ましい。接着剤層が硬化性であることで、貼付時には接着剤層は未硬化の状態であり、容易に被封止物に貼付することができると共に、被封止物の凹凸に対する追従性も良好なものとできる。そして、硬化性の接着剤層を被封止物に貼付した後に硬化することにより、被封止物と接着剤層とが強固に接着される。その結果、ガスバリア性積層体は、酸素や水蒸気等が浸入することに起因した被封止物の劣化を防止する性能に優れる。
 なお、硬化性の接着剤層の水蒸気透過率は、良好なガスバリア性を確保する観点から、上述した「接着剤層の水蒸気透過率」と同様の範囲であることが好ましい。「硬化性の接着剤層の水蒸気透過率」は、上述した「接着剤層の水蒸気透過率」と同様の測定方法により測定することができる。
 硬化性の接着剤層は、硬化性の接着剤組成物、具体的には、例えば、熱又はエネルギー線により硬化し得る熱硬化性の接着剤組成物又はエネルギー線硬化性の接着剤組成物等から形成される。
 なお、エネルギー線とは、電磁波又は荷電粒子線の中でエネルギー量子を有するものを意味し、その例として、紫外線、電子線等が挙げられ、好ましくは紫外線である。
 硬化性の接着剤層は、熱硬化性の接着剤組成物から形成される熱硬化性の接着剤層であることが好ましい。
Here, the adhesive layer included in the gas barrier laminate of one embodiment of the present invention is preferably a curable adhesive layer. Since the adhesive layer is curable, the adhesive layer is in an uncured state at the time of application, and can be easily attached to an object to be sealed, and has good followability to irregularities of the object to be sealed. I can do it. Then, after the curable adhesive layer is attached to the object to be sealed and then cured, the object to be sealed and the adhesive layer are firmly adhered to each other. As a result, the gas barrier laminate is excellent in performance of preventing deterioration of an object to be sealed due to entry of oxygen, water vapor, and the like.
The water vapor transmission rate of the curable adhesive layer is preferably in the same range as the above-mentioned “water vapor transmission rate of the adhesive layer” from the viewpoint of ensuring good gas barrier properties. The “water vapor transmission rate of the curable adhesive layer” can be measured by the same measurement method as the “water vapor transmission rate of the adhesive layer” described above.
The curable adhesive layer is a curable adhesive composition, specifically, for example, a thermosetting adhesive composition or an energy ray-curable adhesive composition that can be cured by heat or energy rays. Formed from
Note that the energy ray means an electromagnetic wave or a charged particle beam having an energy quantum, and examples thereof include an ultraviolet ray and an electron beam, and preferably an ultraviolet ray.
The curable adhesive layer is preferably a thermosetting adhesive layer formed from a thermosetting adhesive composition.
 ここで、本発明の一態様において、硬化性の接着剤層は、硬化性成分(B)を含む接着剤組成物により形成される。また、封止性能をより向上させる観点から、硬化性の接着剤層は、ポリオレフィン系樹脂(A)及び硬化性成分(B)の両方を含む接着剤組成物により形成されることがより好ましい。 Here, in one embodiment of the present invention, the curable adhesive layer is formed of an adhesive composition containing the curable component (B). From the viewpoint of further improving the sealing performance, the curable adhesive layer is more preferably formed of an adhesive composition containing both the polyolefin-based resin (A) and the curable component (B).
 また、本発明の一態様において、硬化性の接着剤層を形成するための接着剤組成物は、ポリオレフィン系樹脂(A)及び硬化性成分(B)以外の他の成分を含有してもよい。 当該他の成分としては、ポリオレフィン系樹脂(A)以外のバインダー樹脂(A’)、シランカップリング剤(C)、硬化触媒(D)、カチオン重合開始剤(D’)、及び粘着付与剤(E)から選ばれる1種以上が挙げられる。
 なお、以降の説明では、「ポリオレフィン系樹脂(A)」、「ポリオレフィン系樹脂以外のバインダー樹脂(A’)」、「硬化性成分(B)」、「シランカップリング剤(C)」、「硬化触媒(D)」、「カチオン重合開始剤(D’)」、及び「粘着付与剤(E)」を、それぞれ「成分(A)」、「成分(A’)」「成分(B)」、「成分(C)」、「成分(D)」、「成分(D’)」、及び「成分(E)」ともいう。
In one embodiment of the present invention, the adhesive composition for forming a curable adhesive layer may contain components other than the polyolefin-based resin (A) and the curable component (B). . As the other components, a binder resin (A ′) other than the polyolefin-based resin (A), a silane coupling agent (C), a curing catalyst (D), a cationic polymerization initiator (D ′), and a tackifier ( One or more selected from E).
In the following description, “polyolefin resin (A)”, “binder resin other than polyolefin resin (A ′)”, “curable component (B)”, “silane coupling agent (C)”, “ The “curing catalyst (D)”, “cationic polymerization initiator (D ′)”, and “tackifier (E)” are respectively referred to as “component (A)”, “component (A ′)”, and “component (B)”. , “Component (C)”, “Component (D)”, “Component (D ′)”, and “Component (E)”.
 本発明の一態様において、ポリオレフィン系樹脂(A)及び硬化性成分(B)の両方を含む接着剤組成物中の成分(A)及び(B)の合計含有量は、当該接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは70質量%以上、より好ましくは80質量%以上、更に好ましくは90質量%以上、より更に好ましくは95質量%以上、更になお好ましくは99質量%以上であり、また、通常100質量%以下である。
 また、接着剤組成物が、ポリオレフィン系樹脂(A)及び硬化性成分(B)に加えて、成分(A’)、(C)、(D)、(D’)、及び(E)から選択される1種以上を含む場合、接着剤組成物中の成分(A)及び(B)と、成分(A’)、(C)、(D)、(D’)、及び(E)から選択される1種以上の成分との合計含有量は、当該接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは80~100質量%、より好ましくは85~100質量%、更に好ましくは90~100質量%、より更に好ましくは95~100質量%である。
 なお、本明細書において、「接着剤組成物の有効成分」とは、接着剤組成物中に含まれる希釈溶媒を除いた成分(固形分)を意味する。
In one embodiment of the present invention, the total content of the components (A) and (B) in the adhesive composition containing both the polyolefin-based resin (A) and the curable component (B) is determined by determining the total content of the adhesive composition. It is preferably 70% by mass or more, more preferably 80% by mass or more, still more preferably 90% by mass or more, still more preferably 95% by mass or more, even more preferably 99% by mass or more, based on the total amount of the active ingredient (100% by mass). % By mass, and usually 100% by mass or less.
Further, the adhesive composition is selected from components (A ′), (C), (D), (D ′), and (E) in addition to the polyolefin resin (A) and the curable component (B). When the composition contains one or more of the following components, it is selected from the components (A) and (B) in the adhesive composition and the components (A ′), (C), (D), (D ′), and (E). The total content of the adhesive composition and one or more components is preferably 80 to 100% by mass, more preferably 85 to 100% by mass, based on the total amount (100% by mass) of the active ingredients of the adhesive composition. More preferably, it is 90 to 100% by mass, and still more preferably 95 to 100% by mass.
In addition, in this specification, "the active ingredient of an adhesive composition" means the component (solid content) except the diluting solvent contained in the adhesive composition.
 以下、接着剤組成物中の成分(A)、(B)、(A’)、(C)、(D)、(D’)、及び(E)について、詳細に説明する。 Hereinafter, the components (A), (B), (A '), (C), (D), (D'), and (E) in the adhesive composition will be described in detail.
<ポリオレフィン系樹脂(A)>
 本発明の一態様において、接着剤層が硬化性の接着剤層である場合、接着剤組成物は、ポリオレフィン系樹脂(A)を含有することが好ましい。
 本明細書において、「ポリオレフィン系樹脂」とは、オレフィン系単量体由来の繰り返し単位を有する重合体を意味する。
 接着剤組成物がポリオレフィン系樹脂(A)を含有することで、硬化後の接着剤層の水蒸気透過率を低下させやすい。したがって、硬化後の接着剤層の水蒸気遮断性を向上させやすい。
 接着剤組成物中のポリオレフィン系樹脂(A)の含有量は、接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは30~95質量%、より好ましくは40~90質量%、更に好ましくは50~80質量%である。
 上記ポリオレフィン系樹脂(A)の含有量が、上記範囲にあることで、硬化後の接着剤層の水蒸気透過率をより低下させやすい。
 なお、接着剤組成物中のポリオレフィン系樹脂(A)の含有量が増えるほど、ガラス板と硬化性の接着剤層との間の粘着力aが低くなりやすい傾向にあるが、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを粘着力aよりも低い値に調整することで、上記式(1)を満たし得る。また、要求される水蒸気遮断性を満たす範囲で、接着剤組成物中のポリオレフィン系樹脂(A)の含有量を低減させてガラス板と硬化性の接着剤層との間の粘着力aを粘着力bよりも高い値に調整することでも、上記式(1)を満たし得る。
<Polyolefin resin (A)>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a polyolefin-based resin (A).
In the present specification, “polyolefin-based resin” means a polymer having a repeating unit derived from an olefin-based monomer.
When the adhesive composition contains the polyolefin-based resin (A), the water vapor permeability of the adhesive layer after curing is easily reduced. Therefore, it is easy to improve the water vapor barrier property of the cured adhesive layer.
The content of the polyolefin resin (A) in the adhesive composition is preferably from 30 to 95% by mass, more preferably from 40 to 90% by mass, based on the total amount (100% by mass) of the active ingredients of the adhesive composition. %, More preferably 50 to 80% by mass.
When the content of the polyolefin-based resin (A) is in the above range, the water vapor permeability of the adhesive layer after curing is more easily reduced.
In addition, as the content of the polyolefin resin (A) in the adhesive composition increases, the adhesive force a between the glass plate and the curable adhesive layer tends to decrease. By adjusting the adhesive force b between the film and the film to a value lower than the adhesive force a, the above expression (1) can be satisfied. Further, the content of the polyolefin resin (A) in the adhesive composition is reduced to the extent that the required water vapor barrier property is satisfied, so that the adhesive force a between the glass plate and the curable adhesive layer is reduced. By adjusting the value to a value higher than the force b, the above expression (1) can be satisfied.
 ポリオレフィン系樹脂(A)が有するオレフィン系単量体としては、炭素数2~8のα-オレフィンが好ましく、中でも、エチレン、プロピレン、1-ブテン、イソブチレン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセンが好ましい。
 なお、ポリオレフィン系樹脂(A)は、2種以上のα-オレフィン由来の単位を有していてもよい。また、ポリオレフィン系樹脂(A)は、オレフィン系単量体由来の繰り返し単位のみからなる重合体であってもよいし、オレフィン系単量体由来の繰り返し単位と、オレフィン系単量体と共重合可能な単量体由来の繰り返し単位とからなる共重合体であってもよい。オレフィン系単量体と共重合可能な単量体としては、例えば、酢酸ビニル、(メタ)アクリル酸エステル、及びスチレン等が挙げられる。
 なお、本明細書において、「(メタ)アクリル酸」とは、「アクリル酸」と「メタクリル酸」の双方を意味し、他の類似用語も同様である。
The olefin monomer contained in the polyolefin resin (A) is preferably an α-olefin having 2 to 8 carbon atoms, and among them, ethylene, propylene, 1-butene, isobutylene, 1-pentene, 4-methyl-1- Pentene and 1-hexene are preferred.
The polyolefin resin (A) may have two or more α-olefin-derived units. Further, the polyolefin-based resin (A) may be a polymer composed of only an olefin-based monomer-derived repeating unit, or a copolymer of an olefin-based monomer with an olefin-based monomer. It may be a copolymer comprising a possible monomer-derived repeating unit. Examples of the monomer copolymerizable with the olefin-based monomer include vinyl acetate, (meth) acrylate, and styrene.
In this specification, “(meth) acrylic acid” means both “acrylic acid” and “methacrylic acid”, and the same applies to other similar terms.
 ポリオレフィン系樹脂(A)の具体例としては、超低密度ポリエチレン(VLDPE)、低密度ポリエチレン(LDPE)、中密度ポリエチレン(MDPE)、高密度ポリエチレン(HDPE)、直鎖状低密度ポリエチレン、ポリプロピレン(PP)、エチレン-プロピレン共重合体、オレフィン系エラストマー(TPO)、エチレン-酢酸ビニル共重合体(EVA)、エチレン-(メタ)アクリル酸共重合体、エチレン-(メタ)アクリル酸エステル共重合体、ポリイソブチレン、ポリイソプレン等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることもできる。
Specific examples of the polyolefin resin (A) include very low density polyethylene (VLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), linear low density polyethylene, polypropylene ( PP), ethylene-propylene copolymer, olefin-based elastomer (TPO), ethylene-vinyl acetate copolymer (EVA), ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylate copolymer , Polyisobutylene, polyisoprene and the like.
These can be used alone or in combination of two or more.
 ここで、本発明の一態様において、接着剤層が硬化性の接着剤層である場合、硬化後の接着剤層の封止性能を更に向上させる観点から、ポリオレフィン系樹脂(A)は、変性ポリオレフィン系樹脂(A1)を含むことが好ましい。
 本明細書において、「変性ポリオレフィン系樹脂(A1)」とは、前駆体となるポリオレフィン系樹脂(A)が変性剤と反応し、主鎖となるポリオレフィン系樹脂(A)に変性剤が有する官能基が側鎖として導入された重合体を意味する。
 なお、変性剤は、分子内に2種以上の官能基を有していてもよい。
Here, in one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the polyolefin resin (A) is modified from the viewpoint of further improving the sealing performance of the cured adhesive layer. It is preferable to include the polyolefin-based resin (A1).
In the present specification, the “modified polyolefin resin (A1)” means that the polyolefin resin (A) serving as a precursor reacts with a modifier, and the polyolefin resin (A) serving as a main chain has a functional property of the modifier. It means a polymer in which the group is introduced as a side chain.
The modifier may have two or more functional groups in the molecule.
 変性剤が有する官能基であって、主鎖となるポリオレフィン系樹脂(A)に側鎖として導入することができる官能基としては、例えば、カルボキシル基、カルボン酸無水物に由来の基、カルボン酸エステル基、水酸基、エポキシ基、アミド基、アンモニウム基、ニトリル基、アミノ基、イミド基、イソシアネート基、アセチル基、チオール基、エーテル基、チオエーテル基、スルホン基、ホスホン基、ニトロ基、ウレタン基、ハロゲン原子、アルコキシシリル等が挙げられる。
 これらの官能基の中でも、カルボキシル基、カルボン酸無水物に由来の基、カルボン酸エステル基、水酸基、アンモニウム基、アミノ基、イミド基、イソシアネート、アルコキシシリル基が好ましく、中でも、カルボン酸無水物に由来の基が好ましい。
Examples of the functional group of the modifier, which can be introduced as a side chain into the polyolefin resin (A) as a main chain, include, for example, a carboxyl group, a group derived from a carboxylic anhydride, and a carboxylic acid. Ester group, hydroxyl group, epoxy group, amide group, ammonium group, nitrile group, amino group, imide group, isocyanate group, acetyl group, thiol group, ether group, thioether group, sulfone group, phosphon group, nitro group, urethane group, Examples include a halogen atom and an alkoxysilyl.
Among these functional groups, a carboxyl group, a group derived from a carboxylic anhydride, a carboxylic ester group, a hydroxyl group, an ammonium group, an amino group, an imide group, an isocyanate, and an alkoxysilyl group are preferable. Derived groups are preferred.
 ここで、変性ポリオレフィン系樹脂(A1)は、硬化性成分(B)との反応性を高める観点から、酸変性ポリオレフィン系樹脂が好ましい。
 本明細書において、「酸変性ポリオレフィン系樹脂」とは、前駆体となるポリオレフィン系樹脂(A)が酸基を有する化合物と反応し、主鎖となるポリオレフィン系樹脂(A)に酸基が側鎖として導入された重合体を意味する。
 なお、主鎖となるポリオレフィン系樹脂(A)に、酸基を有する化合物の酸基を側鎖として導入する方法及び条件は、特に限定されず、公知の側鎖の導入手法を採用することができる。
Here, the modified polyolefin-based resin (A1) is preferably an acid-modified polyolefin-based resin from the viewpoint of increasing the reactivity with the curable component (B).
In the present specification, the “acid-modified polyolefin resin” means that a polyolefin resin (A) serving as a precursor reacts with a compound having an acid group, and the acid group is linked to the polyolefin resin (A) serving as a main chain. It means a polymer introduced as a chain.
The method and conditions for introducing the acid group of the compound having an acid group as a side chain into the polyolefin resin (A) serving as a main chain are not particularly limited, and a known side chain introduction method may be employed. it can.
 酸基を有する化合物としては、主鎖となるポリオレフィン系樹脂(A)に側鎖として導入することができるものであれば、特に限定されないが、好ましくは不飽和カルボン酸及びその無水物が挙げられる。
 不飽和カルボン酸及びその無水物としては、例えば、マレイン酸、フマル酸、イタコン酸、シトラコン酸、グルタコン酸、テトラヒドロフタル酸、アコニット酸、無水マレイン酸、無水イタコン酸、無水グルタコン酸、無水シトラコン酸、無水アコニット酸、ノルボルネンジカルボン酸無水物、テトラヒドロフタル酸無水物等が挙げられる。
 これらの不飽和カルボン酸及びその無水物は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの不飽和カルボン酸及びその無水物の中でも、硬化後の接着剤層の封止性能をより更に向上させる観点から、無水マレイン酸が好ましい。
The compound having an acid group is not particularly limited as long as it can be introduced as a side chain into the polyolefin resin (A) serving as a main chain, but preferably includes unsaturated carboxylic acids and anhydrides thereof. .
Examples of unsaturated carboxylic acids and anhydrides thereof include maleic acid, fumaric acid, itaconic acid, citraconic acid, glutaconic acid, tetrahydrophthalic acid, aconitic acid, maleic anhydride, itaconic anhydride, glutaconic anhydride, citraconic anhydride , Aconitic anhydride, norbornene dicarboxylic anhydride, tetrahydrophthalic anhydride and the like.
These unsaturated carboxylic acids and their anhydrides can be used alone or in combination of two or more.
Among these unsaturated carboxylic acids and their anhydrides, maleic anhydride is preferred from the viewpoint of further improving the sealing performance of the adhesive layer after curing.
 なお、酸変性ポリオレフィン系樹脂は、市販品であってもよい。
 市販品の酸変性ポリオレフィン系樹脂としては、例えば、アドマー(登録商標)(三井化学社製)、ユニストール(登録商標)(三井化学社製)、BondyRam(Polyram社製)、orevac(登録商標)(ARKEMA社製)、モディック(登録商標)(三菱化学社製)等が挙げられる。
The acid-modified polyolefin-based resin may be a commercially available product.
Commercially available acid-modified polyolefin-based resins include, for example, Admer (registered trademark) (manufactured by Mitsui Chemicals), Unistol (registered trademark) (manufactured by Mitsui Chemicals), BondyRam (manufactured by Polyram), orrevac (registered trademark) (Manufactured by ARKEMA), Modick (registered trademark) (manufactured by Mitsubishi Chemical Corporation), and the like.
 前駆体となるポリオレフィン系樹脂(A)と反応させる、酸基を有する化合物の配合量は、前駆体となるポリオレフィン系樹脂(A)100質量部に対して、好ましくは0.1~5質量部、より好ましくは0.2~3質量部、更に好ましくは0.2~1.0質量部である。
 酸基を有する化合物の配合量が、上記範囲にあることで、硬化後の接着剤層の封止性能を向上させやすい。
The amount of the compound having an acid group to be reacted with the precursor polyolefin resin (A) is preferably 0.1 to 5 parts by mass based on 100 parts by mass of the precursor polyolefin resin (A). , More preferably 0.2 to 3 parts by mass, even more preferably 0.2 to 1.0 part by mass.
When the compounding amount of the compound having an acid group is in the above range, it is easy to improve the sealing performance of the cured adhesive layer.
 ポリオレフィン系樹脂(A)及び変性ポリオレフィン系樹脂(A1)の重量平均分子量(Mw)は、好ましくは10,000~2,000,000、より好ましくは20,000~1,500,000、更に好ましくは25,000~250,000、より更に好ましくは30,000~150,000である。
 ポリオレフィン系樹脂(A)及び変性ポリオレフィン系樹脂(A1)の重量平均分子量(Mw)が、上記範囲にあることで、接着剤組成物から形成される接着剤層をシート形状に維持しやすい。
The weight average molecular weight (Mw) of the polyolefin-based resin (A) and the modified polyolefin-based resin (A1) is preferably 10,000 to 2,000,000, more preferably 20,000 to 1,500,000, and still more preferably. Is from 25,000 to 250,000, even more preferably from 30,000 to 150,000.
When the weight average molecular weight (Mw) of the polyolefin-based resin (A) and the modified polyolefin-based resin (A1) is in the above range, the adhesive layer formed from the adhesive composition can be easily maintained in a sheet shape.
 なお、本発明の一態様において、ポリオレフィン系樹脂(A)は、変性ポリオレフィン系樹脂(A1)のみから構成されてもよいし、変性ポリオレフィン系樹脂(A1)と非変性のポリオレフィン系樹脂とから構成されてもよい。
 変性ポリオレフィン系樹脂(A1)の含有量は、ポリオレフィン系樹脂(A)の全量(100質量%)に対して、好ましくは50~100質量%、より好ましくは65~100質量%、更に好ましくは80~100質量%、より更に好ましくは90~100質量%である。
 変性ポリオレフィン系樹脂(A1)の含有量が、上記範囲にあることで、硬化後の接着剤層の封止性能をより向上させやすい。
In one embodiment of the present invention, the polyolefin resin (A) may be composed of only the modified polyolefin resin (A1), or may be composed of the modified polyolefin resin (A1) and a non-modified polyolefin resin. May be done.
The content of the modified polyolefin-based resin (A1) is preferably 50 to 100% by mass, more preferably 65 to 100% by mass, and still more preferably 80 to 100% by mass with respect to the total amount (100% by mass) of the polyolefin-based resin (A). -100% by mass, more preferably 90-100% by mass.
When the content of the modified polyolefin-based resin (A1) is in the above range, the sealing performance of the cured adhesive layer can be more easily improved.
<硬化性成分(B)>
 本発明の一態様において、接着剤層が硬化性の接着剤層である場合、接着剤組成物は、硬化性成分(B)を含有する。
 本明細書において、「硬化性成分(B)」とは、加熱又はエネルギー線の照射等により、網状構造となって不溶不融の状態に硬化する成分を意味する。
 接着剤組成物が硬化性成分(B)を含有することで、接着剤層が硬化性となり、硬化後の接着剤層の封止性能が向上する。
 なお、硬化性成分(B)は、熱硬化性成分であってもよく、エネルギー線硬化性成分であってもよいが、熱硬化性成分であることが好ましい。
 接着剤組成物中の硬化性成分(B)の含有量は、接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは5~50質量%、より好ましくは5~48質量%、更に好ましくは5~45質量%、より更に好ましくは10~40質量%である。
 硬化性成分(B)の含有量が、上記範囲にあることで、硬化後の接着剤層の封止性能をより向上させやすい。
 また、接着剤組成物がポリオレフィン系樹脂(A)を含む場合、接着剤組成物中における、ポリオレフィン系樹脂(A)100質量部に対する硬化性成分(B)の含有量は、好ましくは5~110質量部、より好ましくは10~100質量部である。硬化性成分(B)の含有量がこの範囲内にある接着剤組成物から形成された接着剤層を硬化させると、当該硬化後の接着剤層は水蒸気遮断性により優れる。
<Curable component (B)>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition contains a curable component (B).
In the present specification, the “curable component (B)” means a component which becomes a network structure and is cured in an insoluble and infusible state by heating or irradiation with energy rays.
When the adhesive composition contains the curable component (B), the adhesive layer becomes curable, and the sealing performance of the adhesive layer after curing is improved.
The curable component (B) may be a thermosetting component or an energy ray-curable component, but is preferably a thermosetting component.
The content of the curable component (B) in the adhesive composition is preferably 5 to 50% by mass, more preferably 5 to 48% by mass based on the total amount (100% by mass) of the active ingredients in the adhesive composition. %, More preferably 5 to 45% by mass, even more preferably 10 to 40% by mass.
When the content of the curable component (B) is in the above range, the sealing performance of the adhesive layer after curing can be more easily improved.
When the adhesive composition contains the polyolefin resin (A), the content of the curable component (B) in the adhesive composition relative to 100 parts by mass of the polyolefin resin (A) is preferably from 5 to 110. It is part by mass, more preferably 10 to 100 parts by mass. When an adhesive layer formed from an adhesive composition having a curable component (B) content within this range is cured, the cured adhesive layer is more excellent in water vapor barrier properties.
 硬化性成分(B)としては、例えば、硬化性エポキシ樹脂、メラミン樹脂、尿素樹脂、マレイミド樹脂等が挙げられる。これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。これらの中でも、硬化性エポキシ樹脂(B1)を含むことが好ましい。
 本明細書において、「硬化性エポキシ樹脂(B1)」とは、加熱又はエネルギー線の照射等により、網状構造となって不溶不融の状態に硬化するエポキシ化合物を意味する。
Examples of the curable component (B) include a curable epoxy resin, a melamine resin, a urea resin, and a maleimide resin. These can be used alone or in combination of two or more. Among these, it is preferable to include the curable epoxy resin (B1).
In the present specification, the “curable epoxy resin (B1)” means an epoxy compound which is cured into an insoluble and infusible state by forming a network structure by heating or irradiation with energy rays.
 また、硬化性エポキシ樹脂(B1)は、多官能エポキシ樹脂(B2)を含むことが好ましい。
 本明細書において、「多官能エポキシ樹脂(B2)」とは、分子内に少なくともエポキシ基を2つ以上有する化合物を意味する。
Further, the curable epoxy resin (B1) preferably contains a polyfunctional epoxy resin (B2).
In the present specification, “polyfunctional epoxy resin (B2)” means a compound having at least two epoxy groups in a molecule.
 多官能エポキシ樹脂(B2)としては、硬化後の接着剤層の封止性能を更に向上させる観点から、分子内にエポキシ基を2つ有する2官能エポキシ樹脂が好ましい。
 2官能エポキシ樹脂としては、例えば、ビスフェノールAジグリシジルエーテル、ビスフェノールFジグリシジルエーテル、ビスフェノールSジグリシジルエーテル、臭素化ビスフェノールAジグリシジルエーテル、臭素化ビスフェノールFジグリシジルエーテル、臭素化ビスフェノールSジグリシジルエーテル、ノボラック型エポキシ樹脂(例えばフェノール・ノボラック型エポキシ樹脂、クレゾール・ノボラック型エポキシ樹脂、臭素化フェノール・ノボラック型エポキシ樹脂)等の芳香族エポキシ化合物;水添ビスフェノールAジグリシジルエーテル、水添ビスフェノールFジグリシジルエーテル、水添ビスフェノールSジグリシジルエーテル等の脂環式エポキシ化合物;ペンタエリスリトールポリグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、ヘキサヒドロフタル酸ジグリシジルエステル、ネオペンチルグリコールジグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル、2,2-ビス(3-グリシジル-4-グリシジルオキシフェニル)プロパン、ジメチロールトリシクロデカンジグリシジルエーテル等の脂肪族エポキシ化合物;等が挙げられる。これらの2官能エポキシ樹脂は、1種を単独で、又は2種以上を組み合わせて用いることができる。
As the polyfunctional epoxy resin (B2), a bifunctional epoxy resin having two epoxy groups in the molecule is preferable from the viewpoint of further improving the sealing performance of the adhesive layer after curing.
Examples of the bifunctional epoxy resin include bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, brominated bisphenol A diglycidyl ether, brominated bisphenol F diglycidyl ether, and brominated bisphenol S diglycidyl ether. And aromatic epoxy compounds such as novolak epoxy resins (eg, phenol novolak epoxy resin, cresol novolak epoxy resin, brominated phenol novolak epoxy resin); hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F Alicyclic epoxy compounds such as glycidyl ether and hydrogenated bisphenol S diglycidyl ether; pentaerythritol polyglycidyl ether, 1,6-hexyl Diol diglycidyl ether, hexahydrophthalic acid diglycidyl ester, neopentyl glycol diglycidyl ether, trimethylolpropane polyglycidyl ether, 2,2-bis (3-glycidyl-4-glycidyloxyphenyl) propane, dimethyloltricyclo Aliphatic epoxy compounds such as decane diglycidyl ether; and the like. These bifunctional epoxy resins can be used alone or in combination of two or more.
 ここで、本発明の一態様において、接着剤組成物は、成分(B)として、25℃で液体である多官能エポキシ化合物(BL)を含有することが好ましい。
 以降の説明では、25℃で液体である多官能エポキシ化合物(BL)を「成分(BL)」ともいう。
 成分(BL)は、接着剤組成物が高温になったときに、接着剤組成物の貯蔵弾性率を低下させる効果(以下、「貯蔵弾性率低下効果」ともいう。)を有する。このため、本発明の一態様において、接着剤組成物がこのような成分(BL)を含有することで、凹凸追従性に優れる接着剤層を効率よく形成することができる。
Here, in one embodiment of the present invention, the adhesive composition preferably contains, as the component (B), a polyfunctional epoxy compound (BL) that is liquid at 25 ° C.
In the following description, the polyfunctional epoxy compound (BL) that is liquid at 25 ° C. is also referred to as “component (BL)”.
The component (BL) has an effect of lowering the storage modulus of the adhesive composition when the temperature of the adhesive composition becomes high (hereinafter, also referred to as a “storage modulus lowering effect”). Therefore, in one embodiment of the present invention, when the adhesive composition contains such a component (BL), an adhesive layer excellent in unevenness followability can be efficiently formed.
 成分(BL)の重量平均分子量(Mw)としては、成分(BL)に起因したアウトガスの発生を抑制する観点から、好ましくは1,000以上、より好ましくは1,200以上、更に好ましくは1,500以上、より更に好ましくは1,800以上、更になお好ましくは2,100以上である。
 また、貯蔵弾性率低下効果がより向上した接着剤組成物とする観点から、成分(BL)の重量平均分子量(Mw)は、好ましくは5,000以下、より好ましくは4,500以下である。
 成分(BL)の重量平均分子量(Mw)の大きさにより、ガラス板と硬化性の接着剤層との間の粘着力aは変化する。具体的には、接着剤組成物中の成分(BL)の重量平均分子量(Mw)が大きいほど、粘着力aが低下する傾向にあるが、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを粘着力aよりも低い値に調整することで、上記式(1)を満たし得る。また、要求されるアウトガス発生抑制性能を満たす範囲で成分(BL)の重量平均分子量(Mw)を小さくしてガラス板と硬化性の接着剤層との間の粘着力aを粘着力bよりも高い値に調整することでも、上記式(1)を満たし得る。
The weight average molecular weight (Mw) of the component (BL) is preferably at least 1,000, more preferably at least 1,200, further preferably at least 1, from the viewpoint of suppressing outgassing caused by the component (BL). It is at least 500, more preferably at least 1,800, even more preferably at least 2,100.
In addition, from the viewpoint of obtaining an adhesive composition having an improved storage modulus lowering effect, the weight average molecular weight (Mw) of the component (BL) is preferably 5,000 or less, more preferably 4,500 or less.
The adhesive force a between the glass plate and the curable adhesive layer changes depending on the magnitude of the weight average molecular weight (Mw) of the component (BL). Specifically, as the weight average molecular weight (Mw) of the component (BL) in the adhesive composition is larger, the adhesive strength a tends to decrease, but the adhesive strength b between the gas barrier film and the protection film is reduced. By adjusting to a value lower than the adhesive force a, the above formula (1) can be satisfied. Also, the weight average molecular weight (Mw) of the component (BL) is reduced to the extent that the required outgas generation suppression performance is satisfied, so that the adhesive force a between the glass plate and the curable adhesive layer is larger than the adhesive force b. By adjusting to a high value, the above equation (1) can be satisfied.
 成分(BL)のエポキシ当量は、好ましくは100~1,500g/eq、より好ましくは150~1500g/eq、更に好ましくは200~1,400g/eq、より更に好ましくは240~1,300g/eqである。
 本明細書において、「エポキシ当量」とは、1グラム当量のエポキシ基を含むエポキシ化合物のグラム数(g/eq)を意味し、JIS K 7236:2009に準拠して測定される値である。
The epoxy equivalent of the component (BL) is preferably 100 to 1,500 g / eq, more preferably 150 to 1500 g / eq, still more preferably 200 to 1,400 g / eq, and still more preferably 240 to 1,300 g / eq. It is.
In the present specification, “epoxy equivalent” means the number of grams (g / eq) of an epoxy compound containing 1 gram equivalent of an epoxy group, and is a value measured according to JIS K 7236: 2009.
 接着剤組成物中の成分(BL)の含有量は、接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは5~40質量%、より好ましくは8~36質量%、更に好ましくは10~34質量%である。
 成分(BL)の含有量がこの範囲内にあることで、貯蔵弾性率低下効果を得つつ、成分(BL)に起因したアウトガスの発生も抑制される。成分(BL)の含有量の増減により、ガラス板と硬化性の接着剤層との間の粘着力aは変化する。接着剤組成物中の成分(BL)の含有量が少ない場合には、粘着力aが低下する傾向にある。この場合、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを粘着力aよりも低い値に調整することで、上記式(1)を満たし得る。また、接着剤組成物中の成分(BL)の含有量を増やして、ガラス板と硬化性の接着剤層との間の粘着力aを粘着力bよりも高い値に調整することで、上記式(1)を満たし得る。
The content of the component (BL) in the adhesive composition is preferably 5 to 40% by mass, more preferably 8 to 36% by mass, based on the total amount (100% by mass) of the active ingredients in the adhesive composition. More preferably, the content is 10 to 34% by mass.
When the content of the component (BL) is within this range, the generation of outgas due to the component (BL) is suppressed while the storage elastic modulus lowering effect is obtained. The adhesive force a between the glass plate and the curable adhesive layer changes depending on the increase or decrease of the content of the component (BL). When the content of the component (BL) in the adhesive composition is small, the adhesive strength a tends to decrease. In this case, the above formula (1) can be satisfied by adjusting the adhesive strength b between the gas barrier film and the protection film to a value lower than the adhesive strength a. Further, by increasing the content of the component (BL) in the adhesive composition and adjusting the adhesive force a between the glass plate and the curable adhesive layer to a value higher than the adhesive force b, Equation (1) may be satisfied.
<ポリオレフィン系樹脂(A)以外のバインダー樹脂(A’)>
 本発明の一態様において、接着剤組成物は、ポリオレフィン系樹脂(A)以外のバインダー樹脂(A’)を含有していてもよい。ポリオレフィン系樹脂以外のバインダー樹脂(A’)としては、フェノキシ系樹脂、アセタール系樹脂等が挙げられる。
 ポリオレフィン系樹脂(A)以外のバインダー樹脂(A’)は、ポリオレフィン系樹脂(A)と共に用いてもよいし、ポリオレフィン系樹脂(A)に代えて用いてもよい。
<Binder resin (A ′) other than polyolefin resin (A)>
In one embodiment of the present invention, the adhesive composition may contain a binder resin (A ′) other than the polyolefin-based resin (A). Examples of the binder resin (A ′) other than the polyolefin-based resin include a phenoxy-based resin and an acetal-based resin.
The binder resin (A ′) other than the polyolefin resin (A) may be used together with the polyolefin resin (A), or may be used instead of the polyolefin resin (A).
<シランカップリング剤(C)>
 本発明の一態様において、接着剤層が硬化性の接着剤層である場合、接着剤組成物は、シランカップリング剤(C)を含有することが好ましい。
 本明細書において、「シランカップリング剤(C)」とは、分子内に2種以上の異なる反応基を有する有機ケイ素化合物を意味する。
 接着剤組成物が更にシランカップリング剤(C)を含有することで、常温及び高温環境下のいずれにおいても、硬化後の接着剤層の封止性能を良好に確保しやすい。なお、接着剤層が硬化性ではない場合にも、接着剤組成物はシランカップリング剤(C)を含有していてもよい。この場合も接着剤層の封止性能を良好に確保しやすい。
 接着剤組成物中のシランカップリング剤の含有量は、接着剤組成物の全量(100質量%)基準で、好ましくは0.01~0.1質量%、より好ましくは0.02~0.09質量%である。
 また、接着剤組成物がポリオレフィン系樹脂(A)を含む場合、接着剤組成物中のシランカップリング剤(C)の含有量は、ポリオレフィン系樹脂(A)100質量部に対して、好ましくは0.01~5.0質量部、より好ましくは0.05~1.0質量部である。
 シランカップリング剤(C)の含有量が、上記範囲にあることで、高温高湿の環境下に長時間暴露された場合でも、硬化後の接着剤層の封止性能を良好に確保しやすい。
<Silane coupling agent (C)>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a silane coupling agent (C).
In the present specification, “silane coupling agent (C)” means an organosilicon compound having two or more different reactive groups in a molecule.
When the adhesive composition further contains the silane coupling agent (C), the sealing performance of the adhesive layer after curing can be easily ensured well under both normal temperature and high temperature environments. In addition, even when the adhesive layer is not curable, the adhesive composition may contain a silane coupling agent (C). Also in this case, good sealing performance of the adhesive layer is easily ensured.
The content of the silane coupling agent in the adhesive composition is preferably 0.01 to 0.1% by mass, more preferably 0.02 to 0.1% by mass, based on the total amount (100% by mass) of the adhesive composition. 09% by mass.
When the adhesive composition contains the polyolefin resin (A), the content of the silane coupling agent (C) in the adhesive composition is preferably based on 100 parts by mass of the polyolefin resin (A). The amount is 0.01 to 5.0 parts by mass, and more preferably 0.05 to 1.0 part by mass.
When the content of the silane coupling agent (C) is within the above range, even when the silane coupling agent (C) is exposed to a high-temperature and high-humidity environment for a long time, the sealing performance of the cured adhesive layer is easily ensured. .
 シランカップリング剤(C)としては、常温及び高温環境下のいずれにおいても、硬化後の接着剤層の封止性能をより良好に確保しやすくする観点から、分子内に少なくとも1つのアルコキシシリル基を有する有機ケイ素化合物が好ましい。
 このようなシランカップリング剤としては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、メタクリロキシプロピルトリメトキシシラン等の重合性不飽和基含有ケイ素化合物;3-グリシドキシプロピルトリメトキシシラン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、8-グリシドキシオクチルトリメトキシシラン等のエポキシ構造を有するケイ素化合物;3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシラン等のアミノ基含有ケイ素化合物;3-クロロプロピルトリメトキシシラン;3-イソシアネートプロピルトリエトキシシラン;等が挙げられる。これらのシランカップリング剤は、1種を単独で、又は2種以上を組み合わせて用いることができる。
As the silane coupling agent (C), at least one alkoxysilyl group in the molecule is preferably used at both room temperature and high temperature environment, from the viewpoint of easily securing the sealing performance of the adhesive layer after curing. Are preferred.
Examples of such a silane coupling agent include polymerizable unsaturated group-containing silicon compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane, Silicon compounds having an epoxy structure such as-(3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 8-glycidoxyoctyltrimethoxysilane; 3-aminopropyltrimethoxysilane; Amino-containing silicon compounds such as N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane; 3-chloropropyltrimethoxysilane; -Isocyanate Pro Le triethoxysilane; and the like. One of these silane coupling agents can be used alone, or two or more can be used in combination.
<硬化触媒(D)>
 本発明の一態様において、接着剤層が硬化性の接着剤層である場合、接着剤組成物は、硬化触媒(D)を含有することが好ましい。
 本明細書において、「硬化触媒(D)」とは、硬化性成分(B)を熱又はエネルギー線により硬化させる反応を促進する触媒を意味する。
 接着剤組成物が硬化触媒(D)を含有することで、硬化後の接着剤層の高温時における封止性能を向上させやすい。
 接着剤組成物に含有させる硬化触媒(D)の含有量は、硬化性成分(B)100質量部に対して、好ましくは0.1~10質量部、より好ましくは0.5~5質量部である。
 上記硬化触媒(D)の含有量が、上記範囲にあることで、硬化後の接着剤層の高温時における封止性能をより向上させやすい。
<Curing catalyst (D)>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition preferably contains a curing catalyst (D).
In the present specification, “curing catalyst (D)” means a catalyst that promotes a reaction for curing the curable component (B) by heat or energy rays.
When the adhesive composition contains the curing catalyst (D), it is easy to improve the sealing performance of the adhesive layer after curing at a high temperature.
The content of the curing catalyst (D) contained in the adhesive composition is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts by mass based on 100 parts by mass of the curable component (B). It is.
When the content of the curing catalyst (D) is in the above range, the sealing performance of the cured adhesive layer at a high temperature can be more easily improved.
 硬化触媒(D)としては、硬化性成分(B)が熱硬化性成分である場合、加熱による硬化を好適に進行させる観点から、熱硬化型の硬化触媒であるイミダゾール系硬化触媒が好ましい。
 イミダゾール系硬化触媒としては、例えば、2-メチルイミダゾール、2-フェニルイミダゾール、2-ウンデシルイミダゾール、2-ヘプタデシルイミダゾール、2-エチル-4-メチルイミダゾール、2-フェニル-4-メチルイミダゾール、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール、2-フェニル-4,5-ジヒドロキシメチルイミダゾール等が挙げられる。これらのイミダゾール系硬化触媒は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらのイミダゾール系硬化触媒の中でも、2-エチル-4-メチルイミダゾールが好ましい。
As the curing catalyst (D), when the curable component (B) is a thermosetting component, an imidazole-based curing catalyst, which is a thermosetting curing catalyst, is preferable from the viewpoint of suitably promoting curing by heating.
Examples of the imidazole-based curing catalyst include 2-methylimidazole, 2-phenylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl-4-methylimidazole, -Phenyl-4-methyl-5-hydroxymethylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole and the like. One of these imidazole-based curing catalysts can be used alone, or two or more can be used in combination.
Among these imidazole-based curing catalysts, 2-ethyl-4-methylimidazole is preferred.
<カチオン重合開始剤(D’)>
 本発明の一態様において、接着剤層が硬化性の接着剤層である場合、接着剤組成物は、更に、カチオン重合開始剤(D’)を含有することも好ましい。カチオン重合開始剤(D’)は、接着剤層が熱硬化性の接着剤層である場合には、熱カチオン重合開始剤であることが好ましく、接着剤層がエネルギー線硬化性の接着剤層である場合には、光カチオン重合開始剤であることが好ましい。熱カチオン重合開始剤としては、スルホニウム塩、第四級アンモニウム塩、ホスホニウム塩、ジアゾニウム塩、ヨードニウム塩等が挙げられ、スルホニウム塩が好ましい。光カチオン重合開始剤としては、例えば、スルホニウム塩系化合物、ヨードニウム塩系化合物、ホスホニウム塩系化合物、アンモニウム塩系化合物、アンチモン酸塩系化合物、ジアゾニウム塩系化合物、セレニウム塩系化合物、オキソニウム塩系化合物、臭素塩系化合物等が挙げられ、スルホニウム塩系化合物が好ましい。
 接着剤組成物がカチオン重合開始剤(D’)を含有する場合、硬化性成分(B)は、硬化性エポキシ樹脂(B1)であることが好ましい。
<Cationic polymerization initiator (D ')>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition preferably further contains a cationic polymerization initiator (D ′). When the adhesive layer is a thermosetting adhesive layer, the cationic polymerization initiator (D ′) is preferably a thermal cationic polymerization initiator, and the adhesive layer is an energy ray-curable adhesive layer. When it is, it is preferred that it is a photocationic polymerization initiator. Examples of the thermal cationic polymerization initiator include a sulfonium salt, a quaternary ammonium salt, a phosphonium salt, a diazonium salt, an iodonium salt and the like, and a sulfonium salt is preferable. As the cationic photopolymerization initiator, for example, sulfonium salt compounds, iodonium salt compounds, phosphonium salt compounds, ammonium salt compounds, antimonate compounds, diazonium salt compounds, selenium salt compounds, oxonium salt compounds And a bromine salt compound, and a sulfonium salt compound is preferable.
When the adhesive composition contains the cationic polymerization initiator (D ′), the curable component (B) is preferably a curable epoxy resin (B1).
<粘着付与剤(E)>
 本発明の一態様において、接着剤組成物は、接着剤層が硬化性の接着剤層である場合、粘着付与剤(E)を含有してもよい。
 本発明の一態様で用いる粘着付与剤(E)は、硬化性の接着剤層が有する粘着特性を補助的に向上させる成分であって、重量平均分子量(Mw)が通常1万未満のオリゴマーを指し、後述する粘着剤組成物に含まれる樹脂(X)とは区別されるものである。なお、接着剤層が硬化性ではない場合にも、接着剤組成物は粘着付与剤(E)を含有していてもよい。
 粘着付与剤(E)の重量平均分子量(Mw)は、通常1万未満であるが、好ましくは400~8000、より好ましくは500~5000、より好ましくは800~3500である。
<Tackifier (E)>
In one embodiment of the present invention, when the adhesive layer is a curable adhesive layer, the adhesive composition may contain a tackifier (E).
The tackifier (E) used in one embodiment of the present invention is a component that assists in improving the adhesive properties of the curable adhesive layer, and includes an oligomer having a weight average molecular weight (Mw) of usually less than 10,000. It is different from the resin (X) contained in the pressure-sensitive adhesive composition described below. In addition, even when the adhesive layer is not curable, the adhesive composition may contain a tackifier (E).
The weight average molecular weight (Mw) of the tackifier (E) is usually less than 10,000, but is preferably from 400 to 8000, more preferably from 500 to 5,000, more preferably from 800 to 3,500.
 接着剤組成物中の粘着付与剤(E)の含有量は、粘着付与剤(E)に起因したアウトガスの発生を抑制する観点から、低減することが好ましく、接着剤組成物の有効成分の全量(100質量%)に対して、好ましくは0質量%超30質量%以下、より好ましくは0質量%超15質量%以下、更に好ましくは1~10質量%である。また、アウトガスの発生を可能な限り抑制したい場合には、接着剤組成物が粘着付与剤(E)を含まないことも好ましい。
 また、接着剤組成物に含有させる粘着付与剤(E)の含有量は、ポリオレフィン系樹脂(A)100質量部に対して、好ましくは0質量部超~80質量部、より好ましくは0質量部超~30質量部、更に好ましくは1~20質量部である。また、アウトガスの発生を可能な限り抑制したい場合には、粘着付与剤(E)の含有量は、ポリオレフィン系樹脂(A)100質量部に対して、できるだけ少ないことが好ましく、0質量部であることがより好ましい。
 一方で、接着剤組成物中の粘着付与剤(E)の含有量が少ないと、ガラス板と硬化性の接着剤層との間の粘着力aが低下する傾向にある。この場合、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bをより低い値に調整することで、上記式(1)を満たし得る。また、要求されるアウトガス発生抑制性能を満たす範囲で接着剤組成物中の粘着付与剤(E)の含有量を増やすことで、ガラス板と硬化性の接着剤層との間の粘着力aを粘着力bよりも高い値に調整することでも、上記式(1)を満たし得る。
The content of the tackifier (E) in the adhesive composition is preferably reduced from the viewpoint of suppressing outgassing caused by the tackifier (E), and the total amount of the active ingredients in the adhesive composition (100% by mass), preferably more than 0% by mass and 30% by mass or less, more preferably more than 0% by mass and 15% by mass or less, still more preferably 1 to 10% by mass. In addition, when it is desired to suppress outgassing as much as possible, it is preferable that the adhesive composition does not contain the tackifier (E).
The content of the tackifier (E) contained in the adhesive composition is preferably more than 0 parts by mass to 80 parts by mass, more preferably 0 parts by mass, based on 100 parts by mass of the polyolefin resin (A). It is more than 30 parts by mass, more preferably 1 to 20 parts by mass. Further, when it is desired to suppress outgassing as much as possible, the content of the tackifier (E) is preferably as small as possible with respect to 100 parts by mass of the polyolefin resin (A), and is 0 parts by mass. Is more preferable.
On the other hand, when the content of the tackifier (E) in the adhesive composition is small, the adhesive force a between the glass plate and the curable adhesive layer tends to decrease. In this case, the above formula (1) can be satisfied by adjusting the adhesive force b between the gas barrier film and the protection film to a lower value. Further, by increasing the content of the tackifier (E) in the adhesive composition within a range satisfying the required outgas generation suppressing performance, the adhesive force a between the glass plate and the curable adhesive layer can be reduced. By adjusting the value to a value higher than the adhesive force b, the above formula (1) can be satisfied.
 粘着付与剤(E)としては、例えば、重合ロジン、重合ロジンエステル、ロジン誘導体等のロジン系樹脂;ポリテルペン樹脂、芳香族変性テルペン樹脂及びその水素化物、テルペンフェノール樹脂等のテルペン系樹脂;クマロン・インデン樹脂;脂肪族石油系樹脂、芳香族系石油樹脂及びその水素化物、脂肪族/芳香族共重合体石油樹脂等の石油樹脂;スチレン又は置換スチレン重合体;α-メチルスチレン単一重合系樹脂、α-メチルスチレンとスチレンとの共重合体、スチレン系モノマーと脂肪族系モノマーとの共重合体、スチレン系モノマーとα-メチルスチレンと脂肪族系モノマーとの共重合体、スチレン系モノマーからなる単独重合体、スチレン系モノマーと芳香族系モノマーとの共重合体等のスチレン系樹脂;等が挙げられる。これらの粘着付与剤(E)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの中でも、粘着付与剤(E)としては、スチレン系樹脂が好ましく、スチレン系モノマーと脂肪族系モノマーとの共重合体がより好ましい。
Examples of the tackifier (E) include rosin resins such as polymerized rosin, polymerized rosin ester, and rosin derivative; terpene resins such as polyterpene resin, aromatic modified terpene resin and hydride thereof, and terpene phenol resin; Indene resin; petroleum resin such as aliphatic petroleum resin, aromatic petroleum resin and hydride thereof, aliphatic / aromatic copolymer petroleum resin; styrene or substituted styrene polymer; α-methylstyrene homopolymer resin , A copolymer of α-methylstyrene and styrene, a copolymer of styrene monomer and aliphatic monomer, a copolymer of styrene monomer and α-methylstyrene and aliphatic monomer, and styrene monomer Styrene resins such as homopolymers, copolymers of styrene monomers and aromatic monomers, and the like. These tackifiers (E) can be used alone or in combination of two or more.
Among these, as the tackifier (E), a styrene resin is preferable, and a copolymer of a styrene monomer and an aliphatic monomer is more preferable.
 粘着付与剤(E)の軟化点は、形成される接着剤層の形状維持性をより向上させると共に、硬化後の接着剤層が高温環境下でも優れた接着性を発現し得るようにする観点から、好ましくは80℃以上であり、より好ましくは85~170℃、更に好ましくは90~150℃である。
 なお、本明細書において、軟化点は、JIS K 5902に準拠して測定した値を意味する。
 2種以上の複数の粘着付与剤(E)を用いる場合、それら複数の粘着付与剤の軟化点の加重平均が、上記範囲に属することが好ましい。
The softening point of the tackifier (E) further improves the shape retention of the formed adhesive layer, and enables the cured adhesive layer to exhibit excellent adhesiveness even in a high-temperature environment. Therefore, the temperature is preferably 80 ° C. or higher, more preferably 85 to 170 ° C., and still more preferably 90 to 150 ° C.
In addition, in this specification, a softening point means the value measured based on JISK5902.
When two or more kinds of tackifiers (E) are used, the weighted average of the softening points of the plurality of tackifiers preferably falls within the above range.
<その他の添加剤>
 本発明の一態様において、接着剤組成物は、本発明の効果を大きく損なうことのない範囲で、上述の成分(A)~(E)以外のその他の添加剤を含有してもよい。
 その他の添加剤としては、用途に応じて適宜選択されるが、例えば、紫外線吸収剤、帯電防止剤、光安定剤、酸化防止剤、樹脂安定剤、充填剤、顔料、増量剤、軟化剤等の添加剤が挙げられる。
 これらの添加剤は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 なお、接着剤層が硬化性ではない場合にも、粘着剤組成物は、これらの添加剤を含有していてもよい。 
<Other additives>
In one embodiment of the present invention, the adhesive composition may contain other additives other than the components (A) to (E) as long as the effects of the present invention are not significantly impaired.
Other additives are appropriately selected according to the intended use, and include, for example, ultraviolet absorbers, antistatic agents, light stabilizers, antioxidants, resin stabilizers, fillers, pigments, extenders, softeners, and the like. Additives.
These additives can be used alone or in combination of two or more.
In addition, even when the adhesive layer is not curable, the pressure-sensitive adhesive composition may contain these additives.
<希釈溶媒>
 本発明の一態様において、接着剤組成物は、接着剤層の成形性を良好とする観点から、さらに希釈溶媒を含有してもよい。
 希釈溶媒としては、有機溶媒の中から適宜選択することができるが、具体的には、ベンゼン、トルエンなどの芳香族炭化水素系溶媒;酢酸エチル、酢酸ブチル等のエステル系溶媒;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶媒;n-ペンタン、n-ヘキサン、n-ヘプタン等の脂肪族炭化水素系溶媒;シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環式炭化水素系溶媒;等が挙げられる。
 これらの溶媒は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 なお、溶媒の含有量は、塗布性等を考慮して適宜設定される。
 また、接着剤層が硬化性ではない場合にも、同様の観点から、粘着剤組成物は、希釈溶媒を含有していてもよい。
<Diluent solvent>
In one embodiment of the present invention, the adhesive composition may further contain a diluting solvent from the viewpoint of improving the moldability of the adhesive layer.
The diluting solvent can be appropriately selected from organic solvents, and specifically, aromatic hydrocarbon solvents such as benzene and toluene; ester solvents such as ethyl acetate and butyl acetate; acetone, methyl ethyl ketone, Ketone solvents such as methyl isobutyl ketone; aliphatic hydrocarbon solvents such as n-pentane, n-hexane and n-heptane; alicyclic hydrocarbon solvents such as cyclopentane, cyclohexane and methylcyclohexane; .
These solvents can be used alone or in combination of two or more.
The content of the solvent is appropriately set in consideration of the applicability and the like.
Further, even when the adhesive layer is not curable, from the same viewpoint, the pressure-sensitive adhesive composition may contain a diluting solvent.
<接着剤層の形成方法>
 本発明のガスバリア性積層体を構成する接着剤層の形成方法は、特に限定されず、公知の手法等を採用して適宜形成することができる。
 ここで、本発明の一態様において、接着剤層は、上述の接着剤組成物から形成されることが好ましい。例えば、上述した剥離シートの剥離処理面上に、上述の接着剤組成物を塗布して塗膜を形成し、当該塗膜を乾燥させて接着剤層を形成する方法が挙げられる。
 なお、本明細書において、接着剤層が硬化性の接着剤層である場合、硬化性の接着剤層を形成する過程において、塗膜を乾燥する際にかかる熱による加熱処理は、硬化性の接着剤層の硬化処理には含まれない。
<Method of forming adhesive layer>
The method for forming the adhesive layer constituting the gas barrier laminate of the present invention is not particularly limited, and can be appropriately formed by using a known method or the like.
Here, in one embodiment of the present invention, the adhesive layer is preferably formed from the above-described adhesive composition. For example, there is a method in which the above-mentioned adhesive composition is applied on the release-treated surface of the above-mentioned release sheet to form a coating film, and the coating film is dried to form an adhesive layer.
In the present specification, when the adhesive layer is a curable adhesive layer, in the process of forming the curable adhesive layer, the heat treatment by the heat applied when drying the coating film is a curable adhesive layer. It is not included in the curing treatment of the adhesive layer.
 接着剤組成物の塗布方法としては、例えば、スピンコート法、スプレーコート法、バーコート法、ナイフコート法、ロールコート法、ブレードコート法、ダイコート法、グラビアコート法等が挙げられる。
 また、塗布性を良好とする観点から、接着剤組成物に上述の希釈溶媒を加えて、溶液の形態とすることが好ましい。
 塗膜を乾燥させるときの乾燥条件としては、例えば、通常80~130℃、好ましくは90~110℃で、30秒~5分間の乾燥処理を施すことが好ましい。
Examples of the method for applying the adhesive composition include spin coating, spray coating, bar coating, knife coating, roll coating, blade coating, die coating, and gravure coating.
In addition, from the viewpoint of improving applicability, it is preferable to add the above-mentioned diluting solvent to the adhesive composition to form a solution.
As the drying conditions for drying the coating film, for example, it is preferable to carry out a drying treatment at usually 80 to 130 ° C., preferably 90 to 110 ° C. for 30 seconds to 5 minutes.
[ガスバリアフィルム]
 本発明のガスバリア性積層体は、ガスバリアフィルムを有する。ガスバリアフィルムは、接着剤層上に積層される。本発明のガスバリア性積層体がガスバリアフィルムを有することで、酸素や水蒸気等の気体の透過を防止する効果が高い優れたガスバリア性を発揮させることができる。
 また、本発明のガスバリア性積層体は、ガスバリアフィルム上にプロテクトフィルムが積層されており、ガスバリアフィルムがプロテクトフィルムで保護される。そのため、ガスバリア性積層体の使用までの保管や搬送時に加えて、被封止物をガスバリア性積層体で封止して封止体を作製する過程、及び当該封止体の加工及び搬送等の過程において、ガスバリアフィルムに傷や割れが発生するのを防止することができる。
[Gas barrier film]
The gas barrier laminate of the present invention has a gas barrier film. The gas barrier film is laminated on the adhesive layer. When the gas barrier laminate of the present invention has a gas barrier film, an excellent gas barrier property having a high effect of preventing transmission of gases such as oxygen and water vapor can be exhibited.
In the gas barrier laminate of the present invention, a protection film is laminated on a gas barrier film, and the gas barrier film is protected by the protection film. Therefore, in addition to the storage and transport until use of the gas barrier laminate, the process of manufacturing the sealed body by sealing the object to be sealed with the gas barrier laminate, and processing and transport of the sealed body In the process, it is possible to prevent the gas barrier film from being damaged or cracked.
 本発明の一態様において、ガスバリア性積層体が有するガスバリアフィルムは、少なくとも基材層を有し、ガスバリア機能を有するフィルムであることが好ましい。当該ガスバリアフィルムの一態様としては、基材層及びガスバリア層を有するものが挙げられる。例えば、以下の層構成を有する態様が挙げられる。
・基材層/ガスバリア層
 また、上記の「基材層/ガスバリア層」の態様において、基材層とガスバリア層との密着性を上げるために、下記の態様のように、基材層とガスバリア層との間にアンカーコート層を有していてもよい。
・基材層/アンカーコート層/ガスバリア層
In one embodiment of the present invention, the gas barrier film included in the gas barrier laminate preferably has at least a base layer and has a gas barrier function. As one embodiment of the gas barrier film, a film having a base material layer and a gas barrier layer is given. For example, an embodiment having the following layer configuration is given.
-Base layer / gas barrier layer In the above-described embodiment of the "base layer / gas barrier layer", in order to increase the adhesion between the base layer and the gas barrier layer, the base layer and the gas barrier You may have an anchor coat layer between the layers.
・ Base layer / Anchor coat layer / Gas barrier layer
 本発明の一態様において、ガスバリア性積層体が有するガスバリアフィルムは、基材層それ自体がガスバリア機能を有し、基材層がガスバリア層としての機能も兼ね備えた単層の樹脂フィルム等であってもよい。 In one embodiment of the present invention, the gas barrier film of the gas barrier laminate is a single-layer resin film or the like in which the base layer itself has a gas barrier function, and the base layer also has a function as a gas barrier layer. Is also good.
 本発明の一態様において、ガスバリア性積層体は、例えば、下記の態様の様に、ガスバリア層が基材層よりも接着剤層に近い位置に配置されていることが好ましい。
・基材層/ガスバリア層/接着剤層
これにより、ガスバリア層と接着剤層との間に基材層が介在しないため、ガスバリア性積層体が水蒸気を遮断する性能がより向上する。
 なお、ガスバリア層が基材層よりも接着剤層に近い位置に配置された構成である場合、プロテクトフィルムはガスバリアフィルムの基材層上に積層される。基材層は、後述するように樹脂フィルムが用いられるため、プロテクトフィルムと基材層との接着性が高まりやすい。また、プロテクトフィルムが基材層に直接積層されない場合であっても、基材層上に設けられた何らかの有機物層を介してプロテクトフィルムが積層されると、プロテクトフィルムと基材層との接着性が高まりやすい。しかし、本発明のガスバリア性積層体は、上記式(1)の関係を満たすように調整されているので、プロテクトフィルムを剥離する際に、被封止物と接着剤層との間で隙間が生じない。
In one embodiment of the present invention, for example, in the gas barrier laminate, it is preferable that the gas barrier layer is disposed at a position closer to the adhesive layer than to the base material layer as in the following embodiment.
-Base layer / gas barrier layer / adhesive layer Since no base layer is interposed between the gas barrier layer and the adhesive layer, the performance of the gas barrier laminate to block water vapor is further improved.
In the case where the gas barrier layer is arranged at a position closer to the adhesive layer than the base layer, the protection film is laminated on the base layer of the gas barrier film. Since a resin film is used for the base layer as described later, the adhesion between the protect film and the base layer is likely to be increased. Further, even when the protection film is not directly laminated on the base material layer, if the protection film is laminated through any organic material layer provided on the base material layer, the adhesiveness between the protection film and the base material layer may be reduced. Is easy to increase. However, the gas barrier laminate of the present invention is adjusted so as to satisfy the relationship of the above formula (1). Therefore, when the protection film is peeled off, a gap is formed between the object to be sealed and the adhesive layer. Does not occur.
 本発明の一態様において、ガスバリア性積層体が有するガスバリアフィルムについての、温度40℃、90%RH(相対湿度)の環境下における水蒸気透過率は、好ましくは0.1g/m/day以下、より好ましくは0.05g/m/day以下、更に好ましくは0.005g/m/day以下である。
 ガスバリアフィルムの水蒸気透過率が0.1g/m/day以下であることにより、ガスバリア性積層体を用いることで、被封止物の劣化を効果的に抑制しやすい。例えば、透明基板上に形成された有機EL素子等の素子内部に酸素や水蒸気等が浸入するのを抑え、電極や有機層が劣化することを効果的に抑制しやすい。
 また、ガスバリアフィルムと接着剤層とを有するガスバリア性積層体についても、温度40℃、90%RH(相対湿度)の環境下における水蒸気透過率は、上記と同様の値であることが好ましい。
 なお、本明細書において、「ガスバリアフィルムの水蒸気透過率」は、ガス透過率測定装置(mocon社製、製品名「AQUATRAN 2」)を用いて測定した値を意味するが、他の汎用的な水蒸気透過率測定装置を用いた測定値も同様の値を示す。
In one embodiment of the present invention, the gas barrier film of the gas barrier laminate has a water vapor permeability of preferably 0.1 g / m 2 / day or less in an environment of a temperature of 40 ° C. and 90% RH (relative humidity). more preferably 0.05g / m 2 / day, more preferably not more than 0.005g / m 2 / day.
When the water vapor transmission rate of the gas barrier film is 0.1 g / m 2 / day or less, the use of the gas barrier laminate facilitates effective suppression of deterioration of the object to be sealed. For example, it is possible to suppress entry of oxygen, water vapor, or the like into an element such as an organic EL element formed on a transparent substrate, and to easily suppress deterioration of an electrode or an organic layer.
Further, also for the gas barrier laminate having the gas barrier film and the adhesive layer, the water vapor transmission rate in an environment of a temperature of 40 ° C. and 90% RH (relative humidity) preferably has the same value as described above.
In addition, in this specification, "water vapor permeability of a gas barrier film" means the value measured using the gas permeability measuring device (product name "AQUATRAN2" manufactured by mocon), but other general-purpose The measured value using the water vapor transmission rate measuring device shows the same value.
 本発明の一態様において、ガスバリア性積層体が有するガスバリアフィルムは、光学透明性を有することが好ましい。具体的には、JISK7136:2000に準拠して測定される全光線透過率が、80%で以上であることが好ましく、85%以上であることがより好ましく、90%以上であることが更に好ましい。また、JISK7136:2000に準拠して測定される、L表示色系におけるb*値が、好ましくは2以下であり、より好ましくは1.5以下であり、更に好ましくは1以下である。 In one embodiment of the present invention, the gas barrier film of the gas barrier laminate preferably has optical transparency. Specifically, the total light transmittance measured according to JIS K7136: 2000 is preferably 80% or more, more preferably 85% or more, and even more preferably 90% or more. . Further, the b * value in the L * a * b * display color system, measured according to JIS K7136: 2000, is preferably 2 or less, more preferably 1.5 or less, and further preferably 1 or less. It is.
 以下、本発明の一態様のガスバリア性積層体に用いられるガスバリアフィルムとして、基材層とガスバリア層とが積層された積層構造を有するガスバリアフィルムを例に挙げて詳細に説明する。 Hereinafter, as a gas barrier film used for the gas barrier laminate of one embodiment of the present invention, a gas barrier film having a laminated structure in which a substrate layer and a gas barrier layer are laminated will be described in detail as an example.
<基材層>
 ガスバリアフィルムが有する基材層としては、樹脂成分を含む樹脂フィルムが好ましい。
 当該樹脂成分としては、ポリイミド、ポリアミド、ポリアミドイミド、ポリフェニレンエーテル、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリオレフィン、ポリエステル、ポリカーボネート、ポリスルホン、ポリエーテルスルホン、ポリフェニレンスルフィド、ポリアリレート、アクリル系樹脂、シクロオレフィン系ポリマー、シクロオレフィン系コポリマー、芳香族系重合体、及びポリウレタン系ポリマー等が挙げられる。
 これらの中でも、透明性が高く、光学的に等方性であるガスバリアフィルムとする観点から、ポリカーボネート、シクロオレフィン系ポリマー、シクロオレフィン系コポリマーが好ましい。
 なお、これらの樹脂は、1種を単独で、又は2種以上を組み合わせて用いることができる。また、基材層は2種以上の樹脂フィルムを積層したものであってもよい。
 光学等方性を有する樹脂フィルムは、有機EL素子等の発光素子をディスプレイ用途で利用する際のガスバリアフィルムの構成材料としてより好ましい樹脂フィルムである一方、屈曲性に劣り、脆いためハンドリング時に傷や割れが生じやすい欠点がある。
 本発明のガスバリア性積層体では、ガスバリアフィルムの構成材料として、ポリカーボネート、シクロオレフィン系ポリマー、及びシクロオレフィン系コポリマー等のように屈曲性に劣り、脆い樹脂フィルムを用いる場合であっても、ガスバリアフィルムがプロテクトフィルムで保護されるので、ハンドリング時にガスバリアフィルムに傷や割れが発生するのを防止することができ、当該傷や割れに起因する輝点等の欠陥がディスプレイに発生するのを抑止できる。したがって、有機EL素子等の発光素子を利用したディスプレイ製造工程等において、歩留まりを向上させ得る。
<Base layer>
As the base layer of the gas barrier film, a resin film containing a resin component is preferable.
As the resin component, polyimide, polyamide, polyamide imide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin, polyester, polycarbonate, polysulfone, polyether sulfone, polyphenylene sulfide, polyarylate, acrylic resin, cycloolefin-based Examples include polymers, cycloolefin-based copolymers, aromatic polymers, and polyurethane-based polymers.
Among these, polycarbonate, a cycloolefin-based polymer, and a cycloolefin-based copolymer are preferable from the viewpoint of obtaining a gas barrier film having high transparency and being optically isotropic.
In addition, these resins can be used individually by 1 type or in combination of 2 or more types. Further, the base layer may be a laminate of two or more resin films.
A resin film having optical isotropy is a more preferable resin film as a constituent material of a gas barrier film when a light-emitting element such as an organic EL element is used for a display application, but has poor flexibility and is brittle, so that it may be damaged during handling. There is a disadvantage that cracks easily occur.
In the gas barrier laminate of the present invention, as a constituent material of the gas barrier film, a gas barrier film having poor flexibility and a brittle resin film such as polycarbonate, cycloolefin-based polymer, and cycloolefin-based copolymer is used. Is protected by the protection film, so that it is possible to prevent the gas barrier film from being damaged or cracked at the time of handling, and it is possible to suppress the occurrence of defects such as bright spots caused by the scratches or cracks on the display. Therefore, the yield can be improved in a display manufacturing process using a light emitting element such as an organic EL element.
 ガスバリアフィルムが有する基材層の厚さは、特に制限はなく、好ましくは0.5~500μm、より好ましくは1~200μm、さらに好ましくは5~100μmである。
 ここで、本発明のガスバリア性積層体は、ガスバリアフィルム上にプロテクトフィルムが積層される。そのため、基材層が薄い場合であっても、プロテクトフィルムによってガスバリア性積層体の厚みを確保することができるため、ガスバリア性積層体のハンドリング性は十分に確保することができる。したがって、基材層の厚さは、一般的にハンドリング性が確保し難くなる30μm以下であってもよい。したがって、本発明の一態様のガスバリア性積層体が有する基材層の厚さは、1~30μmであってもよく、1~25μmであってもよく、1~20μmであってもよい。
The thickness of the substrate layer of the gas barrier film is not particularly limited, and is preferably 0.5 to 500 μm, more preferably 1 to 200 μm, and further preferably 5 to 100 μm.
Here, in the gas barrier laminate of the present invention, a protection film is laminated on the gas barrier film. Therefore, even when the base material layer is thin, the thickness of the gas barrier laminate can be ensured by the protection film, so that the handleability of the gas barrier laminate can be sufficiently ensured. Therefore, the thickness of the base material layer may be 30 μm or less, which generally makes it difficult to ensure handling properties. Therefore, the thickness of the base layer included in the gas barrier laminate of one embodiment of the present invention may be 1 to 30 μm, 1 to 25 μm, or 1 to 20 μm.
<ガスバリア層>
 ガスバリアフィルムが有するガスバリア層は、ガスバリアフィルムの厚みを薄くすることができ、優れたガスバリア性を有するとの観点から、無機膜、及び、高分子化合物を含み、改質処理を施された高分子層が好ましく、当該高分子層であることがより好ましい。当該高分子層がガスバリア層であることによって、ガスバリア層を柔軟性に富むものとして、ガスバリアフィルムの屈曲への耐久性を優れたものとできる。
<Gas barrier layer>
From the viewpoint that the gas barrier layer of the gas barrier film can reduce the thickness of the gas barrier film and has excellent gas barrier properties, an inorganic film, and a polymer containing a polymer compound and subjected to a modification treatment The layer is preferable, and more preferably the polymer layer. When the polymer layer is a gas barrier layer, the gas barrier layer can have high flexibility and excellent durability against bending of the gas barrier film.
 高分子層に含まれる高分子化合物としては、例えば、ポリオルガノシロキサン、ポリシラザン系化合物等のケイ素含有高分子化合物、ポリイミド、ポリアミド、ポリアミドイミド、ポリフェニレンエーテル、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリオレフィン、ポリエステル、ポリカーボネート、ポリスルホン、ポリエーテルスルホン、ポリフェニレンスルフィド、ポリアリレート、アクリル系樹脂、シクロオレフィン系ポリマー、芳香族系重合体等が挙げられる。
 これらの高分子化合物は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの中でも、優れたガスバリア性を有するガスバリア層を形成できるとの観点から、高分子層に含まれる高分子化合物としては、ケイ素含有高分子化合物が好ましく、ポリシラザン系化合物がより好ましい。
 ポリシラザン系化合物の数平均分子量としては、好ましくは100~50,000である。
As the polymer compound contained in the polymer layer, for example, a polyorganosiloxane, a silicon-containing polymer compound such as a polysilazane-based compound, polyimide, polyamide, polyamide imide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin, Examples include polyester, polycarbonate, polysulfone, polyethersulfone, polyphenylene sulfide, polyarylate, acrylic resin, cycloolefin polymer, and aromatic polymer.
These polymer compounds can be used alone or in combination of two or more.
Among these, from the viewpoint that a gas barrier layer having excellent gas barrier properties can be formed, the polymer compound contained in the polymer layer is preferably a silicon-containing polymer compound, and more preferably a polysilazane-based compound.
The number average molecular weight of the polysilazane compound is preferably from 100 to 50,000.
 ポリシラザン系化合物は、分子内に-Si-N-結合(シラザン結合)を含む繰り返し単位を有する重合体であり、具体的には、下記一般式(I)で表される繰り返し単位を有する重合体であることが好ましい。
Figure JPOXMLDOC01-appb-C000001
The polysilazane-based compound is a polymer having a repeating unit containing a —Si—N— bond (silazane bond) in the molecule, and specifically, a polymer having a repeating unit represented by the following general formula (I) It is preferred that
Figure JPOXMLDOC01-appb-C000001
 上記一般式(I)中、nは、繰り返し単位数を示し、1以上の整数を表す。
 Rx、Ry、Rzは、それぞれ独立して、水素原子、無置換若しくは置換基を有するアルキル基、無置換若しくは置換基を有するシクロアルキル基、無置換若しくは置換基を有するアルケニル基、無置換若しくは置換基を有するアリール基又はアルキルシリル基を表す。
 これらの中でも、Rx、Ry、Rzとしては、水素原子、炭素数1~6のアルキル基、又はフェニル基が好ましく、水素原子がより好ましい。
 なお、ガスバリア層に含まれる高分子化合物としては、前記一般式(I)中のRx、Ry、Rzが全て水素原子である無機ポリシラザンであってもよく、Rx、Ry、Rzの少なくとも1つが水素原子以外の基である有機ポリシラザンであってもよい。
In the general formula (I), n represents the number of repeating units, and represents an integer of 1 or more.
Rx, Ry, and Rz each independently represent a hydrogen atom, an unsubstituted or substituted alkyl group, an unsubstituted or substituted cycloalkyl group, an unsubstituted or substituted alkenyl group, an unsubstituted or substituted Represents an aryl group or an alkylsilyl group having a group.
Among them, Rx, Ry, and Rz are preferably a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group, and more preferably a hydrogen atom.
The polymer compound contained in the gas barrier layer may be an inorganic polysilazane in which Rx, Ry, and Rz in the general formula (I) are all hydrogen atoms, and at least one of Rx, Ry, and Rz is hydrogen. Organic polysilazane which is a group other than an atom may be used.
 ポリシラザン系化合物は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 また、ポリシラザン系化合物として、ポリシラザン変性物を用いることもでき、また、市販品を用いることもできる。
As the polysilazane-based compound, one kind can be used alone, or two or more kinds can be used in combination.
Further, as the polysilazane-based compound, a modified polysilazane can be used, and a commercially available product can also be used.
 前記高分子層は、上述した高分子化合物の他に、本発明の効果を損なわない範囲で、さらに他の成分を含有してもよい。
 他の成分としては、例えば、硬化剤、他の高分子、老化防止剤、光安定剤、難燃剤等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。
 前記高分子層中の高分子化合物の含有量は、より優れたガスバリア性を有するガスバリア層とする観点から、高分子層中の成分の全量(100質量%)に対して、好ましくは50~100質量%、より好ましくは70~100質量%、更に好ましくは80~100質量%である。
The polymer layer may further contain other components in addition to the above-described polymer compound as long as the effects of the present invention are not impaired.
Other components include, for example, curing agents, other polymers, antioxidants, light stabilizers, flame retardants, and the like.
These can be used alone or in combination of two or more.
The content of the polymer compound in the polymer layer is preferably 50 to 100 with respect to the total amount (100% by mass) of the components in the polymer layer from the viewpoint of obtaining a gas barrier layer having more excellent gas barrier properties. %, More preferably 70 to 100% by mass, even more preferably 80 to 100% by mass.
 また、ガスバリアフィルムが有する高分子層の厚さは、好ましくは50~500nm、より好ましくは50~300nm、更に好ましくは50~200nmである。
 本発明においては、高分子層の厚みがナノオーダーであっても、十分なガスバリア性を有するガスバリア性積層体を得ることができる。
Further, the thickness of the polymer layer included in the gas barrier film is preferably 50 to 500 nm, more preferably 50 to 300 nm, and further preferably 50 to 200 nm.
In the present invention, a gas barrier laminate having a sufficient gas barrier property can be obtained even if the thickness of the polymer layer is on the order of nanometers.
 高分子層を形成する方法としては、例えば、高分子化合物の少なくとも1種、所望により他の成分、及び溶剤等を含有する高分子層形成用溶液を、スピンコーター、ナイフコーター、グラビアコーター等の公知の装置を用いて塗布して塗膜を形成し、当該塗膜を乾燥して形成する方法が挙げられる。 As a method of forming a polymer layer, for example, a solution for forming a polymer layer containing at least one kind of polymer compound, other components as required, and a solvent, etc., a spin coater, a knife coater, a gravure coater or the like There is a method in which a coating film is formed by coating using a known device, and the coating film is dried to form the coating film.
 高分子層の改質処理としては、イオン注入処理、プラズマ処理、紫外線照射処理、及び熱処理等が挙げられる。これらの処理は、1種類を単独で行うこともできるが、2種類以上を組み合わせて行うこともできる。
 イオン注入処理は、後述するように、高分子層にイオンを注入して、高分子層を改質する方法である。
 プラズマ処理は、高分子層をプラズマ中に晒して、高分子層を改質する方法である。例えば、特開2012-106421号公報に記載の方法に従って、プラズマ処理を行うことができる。
 紫外線照射処理は、高分子層に紫外線を照射して高分子層を改質する方法である。例えば、特開2013-226757号公報に記載の方法に従って、紫外線改質処理を行うことができる。
 これらの中でも、高分子層の表面を荒らすことなく、その内部まで効率よく改質し、よりガスバリア性に優れるガスバリア層を形成できるとの観点から、高分子層の改質処理としては、イオン注入処理が好ましい。
Examples of the treatment for modifying the polymer layer include an ion implantation treatment, a plasma treatment, an ultraviolet irradiation treatment, and a heat treatment. These processes can be performed alone or in combination of two or more.
The ion implantation treatment is a method of modifying the polymer layer by injecting ions into the polymer layer, as described later.
Plasma treatment is a method in which a polymer layer is exposed to plasma to modify the polymer layer. For example, plasma processing can be performed according to the method described in JP-A-2012-106421.
The ultraviolet irradiation treatment is a method of irradiating the polymer layer with ultraviolet light to modify the polymer layer. For example, the ultraviolet ray modification treatment can be performed according to the method described in JP-A-2013-226575.
Among these, ion-implantation is used as a modification treatment of the polymer layer from the viewpoint that the polymer layer can be efficiently reformed to the inside without roughening the surface and a gas barrier layer having more excellent gas barrier properties can be formed. Processing is preferred.
 イオン注入処理の際に、高分子層に注入されるイオンとしては、例えば、アルゴン、ヘリウム、ネオン、クリプトン、キセノン等の希ガスのイオン;フルオロカーボン、水素、窒素、酸素、二酸化炭素、塩素、フッ素、硫黄等のイオン;メタン、エタン等のアルカン系ガス類のイオン;エチレン、プロピレン等のアルケン系ガス類のイオン;ペンタジエン、ブタジエン等のアルカジエン系ガス類のイオン;アセチレン等のアルキン系ガス類のイオン;ベンゼン、トルエン等の芳香族炭化水素系ガス類のイオン;シクロプロパン等のシクロアルカン系ガス類のイオン;シクロペンテン等のシクロアルケン系ガス類のイオン;金属イオン;有機ケイ素化合物のイオン;等が挙げられる。
 これらのイオンは、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの中でも、より簡便にイオンを注入することができ、特に優れたガスバリア性を有するガスバリア層が得られるとの観点から、アルゴン、ヘリウム、ネオン、クリプトン、キセノン等の希ガスのイオンが好ましく、アルゴンイオンがより好ましい。
The ions implanted into the polymer layer during the ion implantation treatment include, for example, ions of a rare gas such as argon, helium, neon, krypton, and xenon; fluorocarbon, hydrogen, nitrogen, oxygen, carbon dioxide, chlorine, and fluorine. Ion of alkane gas such as methane and ethane; ion of alkene gas such as ethylene and propylene; ion of alkadiene gas such as pentadiene and butadiene; alkyne gas such as acetylene Ion; ion of aromatic hydrocarbon gas such as benzene and toluene; ion of cycloalkane gas such as cyclopropane; ion of cycloalkene gas such as cyclopentene; metal ion; ion of organosilicon compound; Is mentioned.
These ions can be used alone or in combination of two or more.
Among these, ions of a rare gas such as argon, helium, neon, krypton, and xenon are preferred from the viewpoint that ions can be more easily implanted and a gas barrier layer having particularly excellent gas barrier properties is obtained. Argon ions are more preferred.
 イオンを注入する方法としては、特に限定されない。例えば、電界により加速されたイオン(イオンビーム)を照射する方法、プラズマ中のイオン(プラズマ生成ガスのイオン)を注入する方法等が挙げられ、簡便にガスバリア層が得られることから、プラズマ中のイオンを注入する方法が好ましい。
 プラズマ中のイオンの注入法は、例えば、プラズマ生成ガスを含む雰囲気下でプラズマを発生させ、イオンを注入する層に負の高電圧パルスを印加することにより、該プラズマ中のイオン(陽イオン)を、イオンを注入する層の表面部に注入して行うことができる。
The method for implanting ions is not particularly limited. For example, a method of irradiating ions (ion beam) accelerated by an electric field, a method of injecting ions in plasma (ions of plasma generation gas), and the like can be mentioned. The method of implanting ions is preferred.
The method of implanting ions in the plasma is, for example, to generate plasma in an atmosphere containing a plasma generating gas and apply a negative high-voltage pulse to a layer into which the ions are implanted, so that ions (positive ions) in the plasma are generated. Can be implanted into the surface of the layer into which ions are implanted.
 ガスバリア層として用いられる無機膜としては、無機化合物や金属の気相成膜による膜が挙げられる。無機化合物の膜の原料としては、酸化珪素、酸化アルミニウム、酸化マグネシウム、酸化亜鉛、酸化インジウム、酸化スズ等の無機酸化物;窒化ケイ素、窒化アルミニウム、窒化チタン等の無機窒化物;無機炭化物;無機硫化物;酸化窒化ケイ素等の無機酸化窒化物;無機酸化炭化物;無機窒化炭化物;無機酸化窒化炭化物等が挙げられる。
 金属の膜の原料としては、アルミニウム、マグネシウム、亜鉛、及びスズ等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの中では、ガスバリア性の観点から、無機酸化物、無機窒化物又は金属を原料とする無機膜が好ましく、さらに、透明性の観点から、無機酸化物又は無機窒化物を原料とする無機膜が好ましい。また、無機膜は、単層でもよく、多層でもよい。
Examples of the inorganic film used as the gas barrier layer include a film formed by vapor-phase film formation of an inorganic compound or a metal. Raw materials for the inorganic compound film include inorganic oxides such as silicon oxide, aluminum oxide, magnesium oxide, zinc oxide, indium oxide, and tin oxide; inorganic nitrides such as silicon nitride, aluminum nitride, and titanium nitride; inorganic carbides; Sulfide; inorganic oxynitride such as silicon oxynitride; inorganic oxycarbide; inorganic oxynitride; inorganic oxynitride carbide.
Materials for the metal film include aluminum, magnesium, zinc, and tin.
These can be used alone or in combination of two or more.
Among these, from the viewpoint of gas barrier properties, an inorganic film made of an inorganic oxide, an inorganic nitride or a metal is preferable, and from the viewpoint of transparency, an inorganic film made of an inorganic oxide or an inorganic nitride is preferable. Is preferred. Further, the inorganic film may be a single layer or a multilayer.
 無機膜の厚みは、ガスバリア性と取り扱い性の観点から、好ましくは10~2000nm、より好ましくは20~1000nm、より好ましくは30~500nm、さらに好ましくは40~200nmの範囲である。 厚 み The thickness of the inorganic film is preferably from 10 to 2,000 nm, more preferably from 20 to 1,000 nm, more preferably from 30 to 500 nm, and still more preferably from 40 to 200 nm, from the viewpoint of gas barrier properties and handleability.
 無機膜を形成する気相成膜方法としては、真空蒸着法、スパッタリング法、イオンプレーティング法等のPVD(物理的蒸着)法や、熱CVD法、プラズマCVD法、及び光CVD法等のCVD法(化学的蒸着法)が挙げられる。 As a vapor deposition method for forming an inorganic film, a PVD (physical vapor deposition) method such as a vacuum deposition method, a sputtering method, or an ion plating method, and a CVD method such as a thermal CVD method, a plasma CVD method, and a light CVD method are used. Method (chemical vapor deposition method).
<アンカーコート層>
 本発明の一態様において、基材層とガスバリア層との密着性をより向上させる観点から、基材層とガスバリア層との間にアンカーコート層を設けてもよい。
 アンカーコート層としては、例えば、紫外線硬化性化合物を含む組成物を硬化した層が挙げられる。当該紫外線硬化性化合物を含む組成物は、シリカ粒子等の無機充填材を含有していてもよい。
 アンカーコート層の厚さは、好ましくは0.1~10μm、より好ましくは0.5~5μmである。
<Anchor coat layer>
In one embodiment of the present invention, an anchor coat layer may be provided between the substrate layer and the gas barrier layer from the viewpoint of further improving the adhesion between the substrate layer and the gas barrier layer.
An example of the anchor coat layer is a layer obtained by curing a composition containing an ultraviolet curable compound. The composition containing the ultraviolet curable compound may contain an inorganic filler such as silica particles.
The thickness of the anchor coat layer is preferably from 0.1 to 10 μm, more preferably from 0.5 to 5 μm.
[プロテクトフィルム]
 本発明のガスバリア性積層体は、プロテクトフィルムを有する。プロテクトフィルムは、ガスバリアフィルム上に積層され、ガスバリアフィルムを保護する。
 また、ガスバリアフィルムの保護が不要になったタイミングやガスバリアフィルムを露出させる必要が生じたタイミング等、所望のタイミングでプロテクトフィルムを剥離しても、被封止物と接着剤層との間で隙間が生じることがなく、酸素や水分等の浸入が防止される。また、外観が不良となることも防止される。
[Protective film]
The gas barrier laminate of the present invention has a protection film. The protection film is laminated on the gas barrier film to protect the gas barrier film.
In addition, even if the protection film is peeled at a desired timing, such as when the protection of the gas barrier film becomes unnecessary or when the gas barrier film needs to be exposed, there is a gap between the sealed object and the adhesive layer. Does not occur, and penetration of oxygen, moisture and the like is prevented. In addition, the appearance is also prevented from becoming poor.
 本発明の一態様において、ガスバリア性積層体が有するプロテクトフィルムは、少なくともプロテクト層を有する。プロテクトフィルムの態様としては、プロテクト層単層であってもよいが、プロテクト層と粘着剤層との積層構造であることが好ましい。プロテクト層と粘着剤層との積層構造とすることで、プロテクトフィルムの粘着力を調整して、上記式(1)を満たすガスバリア性積層体を得やすい。 に お い て In one embodiment of the present invention, the protection film of the gas barrier laminate has at least a protection layer. The form of the protection film may be a single layer of the protection layer, but is preferably a laminated structure of the protection layer and the pressure-sensitive adhesive layer. With the laminated structure of the protection layer and the pressure-sensitive adhesive layer, the adhesive strength of the protection film is adjusted, so that the gas barrier laminate satisfying the above formula (1) can be easily obtained.
 なお、本発明のガスバリア性積層体は、プロテクトフィルムを有することによって、ガスバリアフィルムの基材層を薄膜化しつつもガスバリア性積層体のハンドリング性を良好なものとできる。
 本発明の一態様において、プロテクトフィルムとガスバリアフィルムの基材層との合計厚さは、好ましくは40~500μm、より好ましくは40~200μm、更に好ましくは50~150μmである。
In addition, the gas barrier laminate of the present invention can have good handleability of the gas barrier laminate while having the base layer of the gas barrier film thin by having the protection film.
In one embodiment of the present invention, the total thickness of the protective film and the base layer of the gas barrier film is preferably 40 to 500 μm, more preferably 40 to 200 μm, and further preferably 50 to 150 μm.
 以下、本発明の一態様のガスバリア性積層体に用いられるプロテクトフィルムとして、プロテクト層と粘着剤層とが積層された積層構造を有するプロテクトフィルムを例に挙げて詳細に説明する。 Hereinafter, a protective film having a laminated structure in which a protective layer and an adhesive layer are laminated will be described in detail as an example of the protective film used for the gas barrier laminate of one embodiment of the present invention.
<プロテクト層>
 プロテクトフィルムが有するプロテクト層としては、樹脂成分を含む樹脂フィルムが好ましい。
 当該樹脂成分としては、ガスバリアフィルムの基材層として挙げた樹脂成分のうち、耐衝撃性の高いものが挙げられる。このような樹脂成分としては、ポリイミド、ポリアミド、ポリアミドイミド、ポリフェニレンエーテル、ポリエーテルケトン、ポリエーテルエーテルケトン、ポリオレフィン、ポリエステル、ポリスルホン、ポリエーテルスルホン、ポリフェニレンスルフィド、ポリアリレート、アクリル系樹脂、芳香族系重合体、及びポリウレタン系ポリマー等が挙げられる。
 なお、これらの樹脂は、1種を単独で、又は2種以上を組み合わせて用いることができる。 また、これらを着色したフィルムも用いてもよい。着色を施すことによって、プロテクトフィルムの有無を容易に判断できると共に、ガスバリアフィルムとプロテクトフィルムの界面を認識し易くできるのでプロテクトフィルムを剥離する際に便利である。
<Protect layer>
As the protection layer of the protection film, a resin film containing a resin component is preferable.
Examples of the resin component include those having high impact resistance among the resin components listed as the base layer of the gas barrier film. Examples of such a resin component include polyimide, polyamide, polyamideimide, polyphenylene ether, polyether ketone, polyether ether ketone, polyolefin, polyester, polysulfone, polyether sulfone, polyphenylene sulfide, polyarylate, acrylic resin, and aromatic resin. Examples of the polymer include a polymer and a polyurethane-based polymer.
In addition, these resins can be used individually by 1 type or in combination of 2 or more types. Further, a film in which these are colored may be used. By coloring, the presence or absence of the protect film can be easily determined, and the interface between the gas barrier film and the protect film can be easily recognized, which is convenient when the protect film is peeled off.
 プロテクトフィルムが有するプロテクト層の厚さは、ガスバリアフィルムの保護に十分な厚さを有していればよく、好ましくは1~500μm、より好ましくは5~200μm、更に好ましくは10~100μmである。 The thickness of the protection layer of the protection film may be sufficient if it protects the gas barrier film, and is preferably 1 to 500 μm, more preferably 5 to 200 μm, and still more preferably 10 to 100 μm.
 プロテクトフィルムが有するプロテクト層の厚さとガスバリアフィルムが有する基材層の厚さの比(プロテクト層の厚さ/基材層の厚さ)は、基材層を薄膜化しつつもガスバリア性積層体のハンドリング性を良好なものとする観点から、好ましくは1~5、より好ましくは1.2~4.5、更に好ましくは1.5~4である。 The ratio of the thickness of the protection layer of the protection film to the thickness of the base layer of the gas barrier film (thickness of the protection layer / thickness of the base layer) is determined by reducing the thickness of the base layer and the gas barrier laminate. From the viewpoint of improving the handleability, it is preferably from 1 to 5, more preferably from 1.2 to 4.5, and still more preferably from 1.5 to 4.
<粘着剤層>
 プロテクトフィルムが有する粘着剤層は、プロテクト層の一方の面に積層され、プロテクト層とガスバリアフィルムとを貼り合せるために利用される層である。
 ここで、本発明のガスバリア性積層体は、上記式(1)の関係を満たす観点から、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bは、低く調整されることが好ましい。
 ガスバリアフィルムとプロテクトフィルムとの間の粘着力bは、プロテクトフィルムが有する粘着剤層の粘着性を低くすることによって、低く調整することができる。
 プロテクトフィルムが有する粘着剤層の粘着性を低くする方法としては、例えば、粘着剤層の厚さを薄くすること、及び粘着剤層の種類を変更すること等が挙げられる。なお、本発明のガスバリア性積層体が有する接着剤層には、被封止物を封止するために必要な特性を付与しなければならない。したがって、接着剤層を形成するための接着剤組成物の原料の種類や原料配合量の調整等により粘着力aを変化させるよりも、ガスバリアフィルムへの貼付特性のみを制御すればよい粘着剤層の粘着性の調整により粘着力bを変化させることのほうが容易である。
<Adhesive layer>
The pressure-sensitive adhesive layer of the protection film is a layer that is laminated on one surface of the protection layer and is used for bonding the protection layer and the gas barrier film.
Here, in the gas barrier laminate of the present invention, from the viewpoint of satisfying the relationship of the above formula (1), the adhesive strength b between the gas barrier film and the protection film is preferably adjusted to be low.
The adhesive strength b between the gas barrier film and the protection film can be adjusted low by reducing the adhesiveness of the pressure-sensitive adhesive layer of the protection film.
Examples of a method for lowering the adhesiveness of the pressure-sensitive adhesive layer of the protection film include reducing the thickness of the pressure-sensitive adhesive layer, changing the type of the pressure-sensitive adhesive layer, and the like. The adhesive layer included in the gas barrier laminate of the present invention must be provided with characteristics necessary for sealing an object to be sealed. Therefore, rather than changing the adhesive force a by adjusting the type and amount of the raw material of the adhesive composition for forming the adhesive layer, the pressure-sensitive adhesive layer having only to control the sticking property to the gas barrier film may be used. It is easier to change the adhesive force b by adjusting the adhesiveness of the above.
 粘着剤層の厚さは、粘着剤層の粘着性を低下させる観点から、好ましくは0.1μm~50μm、より好ましくは0.5μm~40μm、更に好ましくは1μm~25μmである。 The thickness of the pressure-sensitive adhesive layer is preferably 0.1 μm to 50 μm, more preferably 0.5 μm to 40 μm, and still more preferably 1 μm to 25 μm, from the viewpoint of reducing the adhesiveness of the pressure-sensitive adhesive layer.
 粘着剤層の種類は、粘着剤層を形成するための粘着剤組成物に含まれる重合体である樹脂の選択によって変更することができる。以下、粘着剤層を形成するための粘着剤組成物について、重合体である樹脂の選択についても踏まえながら説明する。 種類 The type of the pressure-sensitive adhesive layer can be changed by selecting a resin which is a polymer contained in the pressure-sensitive adhesive composition for forming the pressure-sensitive adhesive layer. Hereinafter, the pressure-sensitive adhesive composition for forming the pressure-sensitive adhesive layer will be described in consideration of selection of a resin as a polymer.
<粘着剤組成物>
 粘着剤層の形成材料である粘着剤組成物は、重合体である樹脂(X)を含む。
 樹脂(X)は、それ自体が粘着性を有していてもよいし、粘着性を有していなくともよい。樹脂(X)が粘着性を有しない場合には、後述する粘着付与剤を粘着剤組成物に添加することで、粘着剤組成物から形成される粘着剤層が粘着性を発揮するようにしてもよい。
 なお、本発明の一態様において、粘着剤組成物に含まれる樹脂(X)以外の成分は、必要に応じて適宜調整可能である。
 例えば、本発明の一態様において、粘着力を所望の範囲に調整する観点から、粘着剤組成物は、更に粘着付与剤及び架橋剤からなる群より選ばれる1種以上を含有してもよく、これら以外にも、希釈溶媒及び一般的な粘着剤に使用される粘着剤用添加剤からなる群より選ばれる1種以上を含有してもよい。
<Adhesive composition>
The pressure-sensitive adhesive composition that is a material for forming the pressure-sensitive adhesive layer contains a resin (X) that is a polymer.
The resin (X) may have tackiness itself or may not have tackiness. When the resin (X) has no tackiness, a tackifier described below is added to the pressure-sensitive adhesive composition so that the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition exhibits tackiness. Is also good.
In one embodiment of the present invention, components other than the resin (X) contained in the pressure-sensitive adhesive composition can be appropriately adjusted as needed.
For example, in one embodiment of the present invention, from the viewpoint of adjusting the adhesive strength to a desired range, the adhesive composition may further contain at least one selected from the group consisting of a tackifier and a crosslinking agent, In addition to these, one or more selected from the group consisting of a diluting solvent and an adhesive additive used for a general adhesive may be contained.
(樹脂(X))
 樹脂(X)の重量平均分子量(Mw)は、好ましくは1万以上であるが、より好ましくは1万~200万、更に好ましくは2万~150万である。
 粘着剤組成物に含まれる樹脂(X)としては、例えば、アクリル系樹脂、ウレタン系樹脂、オレフィン系樹脂、アクリルウレタン系樹脂、及びポリエステル系樹脂等が挙げられる。
 これらの樹脂(X)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 また、これらの樹脂(X)が、2種以上の構成単位を有する共重合体である場合、当該共重合体の形態は、特に限定されず、ブロック共重合体、ランダム共重合体、及びグラフト共重合体のいずれであってもよい。
 ここで、粘着剤組成物により形成される粘着剤層の粘着性を適切に調整して、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを低く調整する観点から、樹脂(X)は、アクリル系樹脂、オレフィン系樹脂が好ましく、アクリル系樹脂がより好ましい。
(Resin (X))
The weight average molecular weight (Mw) of the resin (X) is preferably 10,000 or more, more preferably 10,000 to 2,000,000, and further preferably 20,000 to 1.5,000,000.
Examples of the resin (X) contained in the pressure-sensitive adhesive composition include an acrylic resin, a urethane resin, an olefin resin, an acrylic urethane resin, and a polyester resin.
These resins (X) can be used alone or in combination of two or more.
When the resin (X) is a copolymer having two or more types of structural units, the form of the copolymer is not particularly limited, and a block copolymer, a random copolymer, and a graft copolymer may be used. Any of copolymers may be used.
Here, from the viewpoint of appropriately adjusting the adhesiveness of the pressure-sensitive adhesive layer formed by the pressure-sensitive adhesive composition to lower the adhesiveness b between the gas barrier film and the protection film, the resin (X) is made of acrylic resin. Resins and olefin resins are preferred, and acrylic resins are more preferred.
 粘着剤組成物中の樹脂(X)の含有量は、粘着剤組成物の有効成分の全量(100質量%)中、好ましくは30~99.99質量%、より好ましくは40~99.95質量%、より好ましくは50~99.90質量%、更に好ましくは55~99.80質量%、より更に好ましくは60~99.50質量%である。
 以下、本発明の一態様において、樹脂(X)として好ましいアクリル系樹脂、オレフィン系樹脂について説明する。
The content of the resin (X) in the pressure-sensitive adhesive composition is preferably 30 to 99.99% by weight, more preferably 40 to 99.95% by weight based on the total amount (100% by weight) of the active ingredients of the pressure-sensitive adhesive composition. %, More preferably 50 to 99.90% by mass, still more preferably 55 to 99.80% by mass, and still more preferably 60 to 99.50% by mass.
Hereinafter, an acrylic resin and an olefin resin which are preferable as the resin (X) in one embodiment of the present invention will be described.
(アクリル系樹脂)
 本発明の一態様において、粘着剤組成物により形成される粘着剤層の粘着性を適切に調整して、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを低く調整する観点から、粘着剤組成物に含まれる樹脂(X)が、アクリル系樹脂を含むことが好ましい。
 樹脂(X)中のアクリル系樹脂の含有割合としては、粘着剤組成物に含まれる樹脂(X)の全量(100質量%)中、好ましくは30~100質量%、より好ましくは50~100質量%、更に好ましくは70~100質量%、より更に好ましくは85~100質量%である。
(Acrylic resin)
In one embodiment of the present invention, from the viewpoint of appropriately adjusting the adhesiveness of the pressure-sensitive adhesive layer formed by the pressure-sensitive adhesive composition and reducing the adhesive strength b between the gas barrier film and the protection film, the pressure-sensitive adhesive composition It is preferable that the resin (X) contained in the product contains an acrylic resin.
The content ratio of the acrylic resin in the resin (X) is preferably 30 to 100% by mass, more preferably 50 to 100% by mass in the total amount (100% by mass) of the resin (X) contained in the pressure-sensitive adhesive composition. %, More preferably 70 to 100% by mass, even more preferably 85 to 100% by mass.
 樹脂(X)として使用し得るアクリル系樹脂としては、例えば、直鎖又は分岐鎖のアルキル基を有するアルキル(メタ)アクリレートに由来する構成単位を含む重合体、環状構造を有する(メタ)アクリレートに由来する構成単位を含む重合体等が挙げられる。 Examples of the acrylic resin that can be used as the resin (X) include a polymer containing a structural unit derived from an alkyl (meth) acrylate having a linear or branched alkyl group, and a (meth) acrylate having a cyclic structure. Polymers containing structural units derived therefrom are exemplified.
 アクリル系樹脂の重量平均分子量(Mw)としては、好ましくは10万~150万、より好ましくは13万~130万である。 The weight average molecular weight (Mw) of the acrylic resin is preferably 100,000 to 1.5 million, more preferably 130,000 to 1.3 million.
 アクリル系樹脂としては、アルキル(メタ)アクリレート(a1’)(以下、「モノマー(a1’)」ともいう。)に由来する構成単位(a1)を有するアクリル系重合体(A0)が好ましく、構成単位(a1)と共に、官能基含有モノマー(a2’)(以下、「モノマー(a2’)」ともいう。)に由来する構成単位(a2)を有するアクリル系共重合体(A1)がより好ましい。 As the acrylic resin, an acrylic polymer (A0) having a structural unit (a1) derived from an alkyl (meth) acrylate (a1 ′) (hereinafter also referred to as “monomer (a1 ′)”) is preferable. An acrylic copolymer (A1) having a structural unit (a2) derived from a functional group-containing monomer (a2 ′) (hereinafter also referred to as “monomer (a2 ′)”) together with the unit (a1) is more preferable.
 モノマー(a1’)が有するアルキル基の炭素数としては、粘着剤層の薄膜化に伴って、粘着力を低く調整し易くする観点から、好ましくは1~24、より好ましくは1~12である。
 なお、モノマー(a1’)が有するアルキル基は、直鎖アルキル基であってもよく、分岐鎖アルキル基であってもよい。
The number of carbon atoms in the alkyl group of the monomer (a1 ′) is preferably 1 to 24, and more preferably 1 to 12, from the viewpoint of making it easier to adjust the adhesive strength as the adhesive layer becomes thinner. .
The alkyl group of the monomer (a1 ′) may be a straight-chain alkyl group or a branched-chain alkyl group.
 モノマー(a1’)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート等が挙げられる。
 モノマー(a1’)としては、メチル(メタ)アクリレート、ブチル(メタ)アクリレート及び2-エチルヘキシル(メタ)アクリレートが好ましく、ブチル(メタ)アクリレート及び2-エチルヘキシル(メタ)アクリレートがより好ましい。
 これらのモノマー(a1’)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの中でも、モノマー(a1’)は、ブチル(メタ)アクリレート及び2-エチルヘキシル(メタ)アクリレートを組み合わせて用いることが好ましい。
 また、これらの質量比[ブチル(メタ)アクリレート/2-エチルヘキシル(メタ)アクリレート]は、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを低く調整し易くする観点から、好ましくは1/9から5/5、より好ましくは1/9~4/6、更に好ましくは1/9~3/7である。
Examples of the monomer (a1 ′) include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, and tridecyl ( (Meth) acrylate, stearyl (meth) acrylate and the like.
As the monomer (a1 ′), methyl (meth) acrylate, butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are preferred, and butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate are more preferred.
One of these monomers (a1 ′) can be used alone, or two or more can be used in combination.
Among them, the monomer (a1 ′) is preferably used in combination with butyl (meth) acrylate and 2-ethylhexyl (meth) acrylate.
The mass ratio [butyl (meth) acrylate / 2-ethylhexyl (meth) acrylate] is preferably from 1/9 from the viewpoint of easily adjusting the adhesive strength b between the gas barrier film and the protection film to be low. It is 5/5, more preferably 1/9 to 4/6, and still more preferably 1/9 to 3/7.
 構成単位(a1)の含有量は、アクリル系重合体(A0)又はアクリル系共重合体(A1)の全構成単位(100質量%)中、好ましくは50~100質量%、より好ましくは60~99.9質量%、更に好ましくは70~99.5質量%、より更に好ましくは80~99.0質量%である。 The content of the structural unit (a1) is preferably 50 to 100% by mass, more preferably 60 to 100% by mass in all the structural units (100% by mass) of the acrylic polymer (A0) or the acrylic copolymer (A1). It is 99.9% by mass, more preferably 70 to 99.5% by mass, even more preferably 80 to 99.0% by mass.
 モノマー(a2’)が有する官能基は、後述の粘着剤組成物が含有してもよい架橋剤と反応し、架橋起点となり得る官能基又は架橋促進効果を有する官能基を指し、例えば、水酸基、カルボキシ基、アミノ基、エポキシ基等が挙げられる。
 つまり、モノマー(a2’)としては、例えば、水酸基含有モノマー、カルボキシ基含有モノマー、アミノ基含有モノマー、エポキシ基含有モノマー等が挙げられる。
 これらのモノマー(a2’)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 モノマー(a2’)としては、水酸基含有モノマー及びカルボキシ基含有モノマーが好ましい。
The functional group of the monomer (a2 ′) reacts with a crosslinking agent that may be contained in the pressure-sensitive adhesive composition described below and refers to a functional group that can be a crosslinking starting point or a functional group having a crosslinking promoting effect, such as a hydroxyl group, Examples include a carboxy group, an amino group, and an epoxy group.
That is, examples of the monomer (a2 ′) include a hydroxyl-containing monomer, a carboxy-containing monomer, an amino-containing monomer, and an epoxy-containing monomer.
One of these monomers (a2 ′) can be used alone, or two or more can be used in combination.
As the monomer (a2 ′), a hydroxyl group-containing monomer and a carboxy group-containing monomer are preferable.
 水酸基含有モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、3-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレート類;ビニルアルコール、アリルアルコール等の不飽和アルコール類等が挙げられる。 Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 3-hydroxybutyl (meth) A) hydroxyalkyl (meth) acrylates such as acrylate and 4-hydroxybutyl (meth) acrylate; and unsaturated alcohols such as vinyl alcohol and allyl alcohol.
 カルボキシ基含有モノマーとしては、例えば、(メタ)アクリル酸、クロトン酸等のエチレン性不飽和モノカルボン酸;フマル酸、イタコン酸、マレイン酸、シトラコン酸等のエチレン性不飽和ジカルボン酸及びその無水物;2-(アクリロイルオキシ)エチルサクシネート、2-カルボキシエチル(メタ)アクリレート等が挙げられる。
 モノマー(a2’)としては、2-ヒドロキシエチル(メタ)アクリレートが好ましい。
 これらのモノマー(a2’)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
Examples of the carboxy group-containing monomer include ethylenically unsaturated monocarboxylic acids such as (meth) acrylic acid and crotonic acid; and ethylenically unsaturated dicarboxylic acids such as fumaric acid, itaconic acid, maleic acid, and citraconic acid, and anhydrides thereof. 2- (acryloyloxy) ethyl succinate, 2-carboxyethyl (meth) acrylate and the like.
As the monomer (a2 ′), 2-hydroxyethyl (meth) acrylate is preferable.
One of these monomers (a2 ′) can be used alone, or two or more can be used in combination.
 構成単位(a2)の含有量は、アクリル系共重合体(A1)の全構成単位(100質量%)中、好ましくは0.1~40質量%、より好ましくは0.3~30質量%、更に好ましくは0.5~20質量%、より更に好ましくは0.7~10質量%である。架橋起点となる構成単位(a2)の含有量が多いほど、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bが低くなる傾向がある。 The content of the structural unit (a2) is preferably from 0.1 to 40% by mass, more preferably from 0.3 to 30% by mass, based on all the structural units (100% by mass) of the acrylic copolymer (A1). More preferably, it is 0.5 to 20% by mass, and still more preferably 0.7 to 10% by mass. As the content of the structural unit (a2) serving as a crosslinking starting point increases, the adhesive strength b between the gas barrier film and the protection film tends to decrease.
 アクリル系共重合体(A1)は、更にモノマー(a1’)及び(a2’)以外の他のモノマー(a3’)に由来の構成単位(a3)を有していてもよい。
 なお、アクリル系共重合体(A1)において、構成単位(a1)及び(a2)の含有量は、アクリル系共重合体(A1)の全構成単位(100質量%)中、好ましくは70~100質量%、より好ましくは80~100質量%、更に好ましくは85~100質量%、より更に好ましくは90~100質量%である。
The acrylic copolymer (A1) may further have a structural unit (a3) derived from another monomer (a3 ′) other than the monomers (a1 ′) and (a2 ′).
In the acrylic copolymer (A1), the content of the structural units (a1) and (a2) is preferably 70 to 100% in all the structural units (100% by mass) of the acrylic copolymer (A1). %, More preferably 80 to 100% by mass, still more preferably 85 to 100% by mass, and still more preferably 90 to 100% by mass.
 モノマー(a3’)としては、例えば、エチレン、プロピレン、イソブチレン等のオレフィン類;塩化ビニル、ビニリデンクロリド等のハロゲン化オレフィン類;ブタジエン、イソプレン、クロロプレン等のジエン系モノマー類;シクロヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、イミド(メタ)アクリレート等の環状構造を有する(メタ)アクリレート;スチレン、α-メチルスチレン、ビニルトルエン、ギ酸ビニル、酢酸ビニル、アクリロニトリル、(メタ)アクリルアミド、(メタ)アクリロニトリル、(メタ)アクリロイルモルホリン、N-ビニルピロリドン等が挙げられる。
 これらのモノマー(a3’)は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 モノマー(a3’)としては、酢酸ビニルが好ましい。
Examples of the monomer (a3 ′) include olefins such as ethylene, propylene and isobutylene; halogenated olefins such as vinyl chloride and vinylidene chloride; diene monomers such as butadiene, isoprene and chloroprene; cyclohexyl (meth) acrylate; Has a cyclic structure such as benzyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, imide (meth) acrylate, etc. (Meth) acrylate; styrene, α-methylstyrene, vinyltoluene, vinyl formate, vinyl acetate, acrylonitrile, (meth) acrylamide, (meth) acrylonitrile, (meth) acryloylmol Phosphorus, N- vinylpyrrolidone and the like.
One of these monomers (a3 ′) can be used alone, or two or more can be used in combination.
As the monomer (a3 ′), vinyl acetate is preferred.
(オレフィン系樹脂)
 樹脂(X)として使用し得るオレフィン系樹脂は、エチレン、プロピレン等のオレフィン化合物に由来する構成単位を有する重合体であれば、特に限定されない。
 当該オレフィン系樹脂は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 具体的なオレフィン系樹脂としては、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、及び線状低密度ポリエチレン等のポリエチレン、ポリプロピレン、エチレンとプロピレンとの共重合体、エチレンと他のα-オレフィンとの共重合体、プロピレンと他のα-オレフィンとの共重合体、エチレンとプロピレンと他のα-オレフィンとの共重合体、エチレンと他のエチレン性不飽和単量体との共重合体(エチレン-酢酸ビニル共重合体、エチレン-アルキル(メタ)アクリレート共重合体、エチレン-ビニルアルコール共重合体等)等が挙げられる。これらの中でも、エチレンと他のエチレン性不飽和単量体との共重合体である、エチレン-酢酸ビニル共重合体が好ましい。
 なお、前記のα-オレフィンとしては、例えば、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、4-メチル-1-ペンテン、4-メチル-1-ヘキセン等が挙げられる。
 前記のエチレン性不飽和単量体としては、例えば、酢酸ビニル、アルキル(メタ)アクリレート、ビニルアルコール等が挙げられる。
(Olefin resin)
The olefin-based resin that can be used as the resin (X) is not particularly limited as long as it is a polymer having a structural unit derived from an olefin compound such as ethylene and propylene.
The olefin-based resin can be used alone or in combination of two or more.
Specific olefin resins include, for example, polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene, polypropylene, copolymers of ethylene and propylene, ethylene and other α- Copolymer with olefin, copolymer with propylene and other α-olefin, copolymer with ethylene and propylene with other α-olefin, copolymer with ethylene and other ethylenically unsaturated monomer And a copolymer (ethylene-vinyl acetate copolymer, ethylene-alkyl (meth) acrylate copolymer, ethylene-vinyl alcohol copolymer, etc.) and the like. Among these, an ethylene-vinyl acetate copolymer, which is a copolymer of ethylene and another ethylenically unsaturated monomer, is preferred.
Examples of the α-olefin include 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 4-methyl-1-pentene, 4-methyl-1-hexene and the like. Can be
Examples of the ethylenically unsaturated monomer include vinyl acetate, alkyl (meth) acrylate, and vinyl alcohol.
 オレフィン系樹脂は、ゴム系樹脂であってもよい。樹脂(X)として使用し得る、ゴム系樹脂としては、例えば、ポリイソブチレン系樹脂が挙げられる。ポリイソブチレン系樹脂(以下、「PIB系樹脂」ともいう。)は、主鎖及び側鎖の少なくとも一方にポリイソブチレン骨格を有する樹脂であれば、特に限定されない。
 PIB系樹脂の数平均分子量(Mn)としては、好ましくは2万以上、より好ましくは3万~100万、更に好ましくは5万~80万、より更に好ましくは7万~60万である。
The olefin-based resin may be a rubber-based resin. Examples of the rubber-based resin that can be used as the resin (X) include a polyisobutylene-based resin. The polyisobutylene-based resin (hereinafter, also referred to as “PIB-based resin”) is not particularly limited as long as it has a polyisobutylene skeleton in at least one of the main chain and the side chain.
The number average molecular weight (Mn) of the PIB resin is preferably 20,000 or more, more preferably 30,000 to 1,000,000, further preferably 50,000 to 800,000, and still more preferably 70,000 to 600,000.
 PIB系樹脂としては、例えば、イソブチレンの単独重合体であるポリイソブチレン、イソブチレンとイソプレンの共重合体、イソブチレンとn-ブテンの共重合体、イソブチレンとブタジエンの共重合体、及びこれら共重合体を臭素化又は塩素化等したハロゲン化ブチルゴム等が挙げられる。これらの中でも、イソブチレンとイソプレンの共重合体が好ましい。 Examples of the PIB resin include polyisobutylene which is a homopolymer of isobutylene, a copolymer of isobutylene and isoprene, a copolymer of isobutylene and n-butene, a copolymer of isobutylene and butadiene, and a copolymer of these. Brominated or chlorinated halogenated butyl rubber and the like can be mentioned. Among these, a copolymer of isobutylene and isoprene is preferred.
 なお、PIB系樹脂が共重合体である場合、イソブチレンからなる構成単位が、全構成単位の中で一番多く含まれているものとする。
 イソブチレンからなる構成単位の含有量は、PIB系樹脂の全構成単位(100モル%)中、好ましくは80~100モル%、より好ましくは90~100モル%、更に好ましくは95~100モル%である。
 これらのPIB系樹脂は、1種を単独で、又は2種以上を組み合わせて用いることができる。
When the PIB-based resin is a copolymer, it is assumed that the structural unit composed of isobutylene is contained most in all the structural units.
The content of the structural unit composed of isobutylene is preferably from 80 to 100% by mole, more preferably from 90 to 100% by mole, and still more preferably from 95 to 100% by mole in all the structural units (100% by mole) of the PIB resin. is there.
These PIB resins can be used alone or in combination of two or more.
 また、PIB系樹脂を用いる場合、カルボン酸系官能基を有するポリイソプレンゴム等の、架橋反応可能なゴム系樹脂を併用することが好ましい。 When a PIB-based resin is used, it is preferable to use a rubber-based resin capable of performing a cross-linking reaction, such as polyisoprene rubber having a carboxylic acid-based functional group.
(架橋剤)
 本発明の一態様において、粘着剤組成物は、前述の構成単位(a1)及び(a2)を有するアクリル系共重合体、架橋反応可能なゴム系樹脂等の前述の官能基を有する樹脂(X)と共に、更に架橋剤を含有することが好ましい。
 当該架橋剤は、当該樹脂(X)が有する官能基と反応して、樹脂同士を架橋するものである。樹脂同士の架橋の程度により、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを調整することができる。
(Crosslinking agent)
In one embodiment of the present invention, the pressure-sensitive adhesive composition comprises a resin having the above-mentioned functional group (X ) Together with a crosslinking agent.
The crosslinking agent reacts with a functional group of the resin (X) to crosslink the resins. The adhesive strength b between the gas barrier film and the protection film can be adjusted depending on the degree of crosslinking between the resins.
 架橋剤としては、例えば、トリレンジイソシアネート、キシリレンジイソシアネート、ヘキサメチレンジイソシアネート等、及びそれらのアダクト体等のイソシアネート系架橋剤;エチレングリコールグリシジルエーテル、1,3-ビス(N,N-ジグリシジル-アミノメチル)シクロヘキサン等のエポキシ系架橋剤;ヘキサ〔1-(2-メチル)-アジリジニル〕トリフオスファトリアジン等のアジリジン系架橋剤;アルミニウムキレート等のキレート系架橋剤;等が挙げられる。
 これらの架橋剤は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの架橋剤の中でも、粘着剤層の薄膜化に伴って、粘着力を低く調整し易くする観点、及び入手し易さ等の観点から、イソシアネート系架橋剤が好ましい。
Examples of the crosslinking agent include isocyanate-based crosslinking agents such as tolylene diisocyanate, xylylene diisocyanate, hexamethylene diisocyanate, and adducts thereof; ethylene glycol glycidyl ether, 1,3-bis (N, N-diglycidyl-amino) Epoxy crosslinkers such as methyl) cyclohexane; aziridine crosslinkers such as hexa [1- (2-methyl) -aziridinyl] trifosphatriazine; chelate crosslinkers such as aluminum chelates; and the like.
These crosslinking agents can be used alone or in combination of two or more.
Among these crosslinking agents, an isocyanate-based crosslinking agent is preferred from the viewpoint of easily adjusting the adhesive strength to a low level as the pressure-sensitive adhesive layer becomes thinner and from the viewpoint of easy availability.
 架橋剤の含有量は、樹脂(X)が有する官能基の数により適宜調整されるものであるが、例えば、前記アクリル系共重合体等の前述の官能基を有する樹脂(X)100質量部に対して、好ましくは0.01~10質量部、より好ましくは0.03~7質量部、更に好ましくは0.05~4質量部である。架橋剤の含有量が多く、粘着剤層中の架橋密度が高くなることにより、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bが低くなる傾向がある。 The content of the cross-linking agent is appropriately adjusted depending on the number of functional groups of the resin (X). For example, 100 parts by mass of the resin (X) having the above-described functional group such as the acrylic copolymer or the like The amount is preferably 0.01 to 10 parts by mass, more preferably 0.03 to 7 parts by mass, and still more preferably 0.05 to 4 parts by mass. When the content of the cross-linking agent is large and the cross-linking density in the pressure-sensitive adhesive layer is high, the adhesive strength b between the gas barrier film and the protection film tends to be low.
(粘着付与剤)
 本発明の一態様において、粘着剤組成物は、樹脂(X)と共に、更に粘着付与剤を含有してもよい。
 粘着付与剤は、上述した粘着付与剤(E)と同様のものを用いることができる。
 粘着付与剤の含有量は、粘着剤組成物の全量基準で、好ましくは0.01~65質量%、より好ましくは0.05~55質量%、更に好ましくは0.1~50質量%、より更に好ましくは0.5~45質量%、更になお好ましくは1.0~40質量%である。
(Tackifier)
In one embodiment of the present invention, the pressure-sensitive adhesive composition may further contain a tackifier together with the resin (X).
The same tackifier as the above-mentioned tackifier (E) can be used.
The content of the tackifier is preferably 0.01 to 65% by mass, more preferably 0.05 to 55% by mass, still more preferably 0.1 to 50% by mass, based on the total amount of the pressure-sensitive adhesive composition. More preferably, it is 0.5 to 45% by mass, and still more preferably 1.0 to 40% by mass.
(粘着剤用添加剤)
 本発明の一態様において、粘着剤組成物は、本発明の効果を損なわない範囲で、前述の粘着付与剤及び架橋剤以外の一般的な粘着剤に使用される粘着剤用添加剤を含有していてもよい。
 当該粘着剤用添加剤としては、例えば、酸化防止剤、軟化剤(可塑剤)、防錆剤、遅延剤、触媒、紫外線吸収剤、反応促進剤、反応抑制剤等が挙げられる。
 なお、これらの粘着剤用添加剤は、1種を単独で、又は2種以上を組み合わせて用いることができる。
 これらの粘着剤用添加剤を含有する場合、各粘着剤用添加剤の含有量は、それぞれ独立に、樹脂(X)100質量部に対して、好ましくは0.0001~20質量部、より好ましくは0.001~10質量部である。
(Adhesive additive)
In one embodiment of the present invention, the pressure-sensitive adhesive composition contains a pressure-sensitive adhesive additive used for a general pressure-sensitive adhesive other than the aforementioned tackifier and crosslinking agent, as long as the effects of the present invention are not impaired. May be.
Examples of the adhesive additive include an antioxidant, a softener (plasticizer), a rust preventive, a retarder, a catalyst, an ultraviolet absorber, a reaction accelerator, a reaction inhibitor, and the like.
In addition, these additives for adhesives can be used individually by 1 type or in combination of 2 or more types.
When these pressure-sensitive adhesive additives are contained, the content of each pressure-sensitive adhesive additive is independently preferably 0.0001 to 20 parts by mass, more preferably 10001 parts by mass, based on 100 parts by mass of resin (X). Is 0.001 to 10 parts by mass.
(希釈溶媒)
 本発明の一態様において、粘着剤組成物は、前述の各種有効成分と共に、希釈溶媒として、水や有機溶媒を含有し、溶液の形態としてもよい。
 有機溶媒としては、例えば、トルエン、キシレン、酢酸エチル、酢酸ブチル、メチルエチルケトン、ジエチルケトン、メチルイソブチルケトン、メタノール、エタノール、イソプロピルアルコール、tert-ブタノール、s-ブタノール、アセチルアセトン、シクロヘキサノン、n-ヘキサン、シクロヘキサン等が挙げられる。
 なお、これらの希釈溶媒は、1種を単独で、又は2種以上を組み合わせて用いることができる。
(Diluent solvent)
In one embodiment of the present invention, the pressure-sensitive adhesive composition may contain water or an organic solvent as a diluting solvent together with the various active ingredients described above, and may be in the form of a solution.
Examples of the organic solvent include toluene, xylene, ethyl acetate, butyl acetate, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone, methanol, ethanol, isopropyl alcohol, tert-butanol, s-butanol, acetylacetone, cyclohexanone, n-hexane, and cyclohexane And the like.
In addition, these dilution solvents can be used individually by 1 type or in combination of 2 or more types.
 粘着剤組成物が希釈溶媒を含有して溶液の形態である場合、粘着剤組成物の有効成分濃度としては、好ましくは1~65質量%、より好ましくは5~60質量%、更に好ましくは10~50質量%、より更に好ましくは25~45質量%、より更に好ましくは30~45質量%である。 When the pressure-sensitive adhesive composition is in the form of a solution containing a diluting solvent, the concentration of the active ingredient in the pressure-sensitive adhesive composition is preferably 1 to 65% by mass, more preferably 5 to 60% by mass, and still more preferably 10 to 60% by mass. %, More preferably 25 to 45% by mass, even more preferably 30 to 45% by mass.
[剥離シート]
 剥離シートとしては、従来公知のものを利用することができる。例えば、剥離シート用基材上に、剥離剤により剥離処理された剥離層を有するものが挙げられる。
 剥離シート用基材としては、例えば、グラシン紙、コート紙、上質紙等の紙基材;これらの紙基材にポリエチレン等の熱可塑性樹脂をラミネートしたラミネート紙;ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリエチレンナフタレート樹脂、ポリプロピレン樹脂、ポリエチレン樹脂等から形成したプラスチックフィルム;等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。また、剥離シート用基材は、これらの2種以上を積層した積層体であってもよい。
 剥離剤としては、例えば、シリコーン系樹脂、オレフィン系樹脂、イソプレン系樹脂、ブタジエン系樹脂等のゴム系エラストマー、長鎖アルキル系樹脂、アルキド系樹脂、フッ素系樹脂等が挙げられる。
 これらは、1種を単独で、又は2種以上を組み合わせて用いることができる。
[Release sheet]
As the release sheet, a conventionally known release sheet can be used. For example, a material having a release layer that has been subjected to a release treatment with a release agent on a release sheet substrate may be used.
Examples of the release sheet substrate include paper substrates such as glassine paper, coated paper and woodfree paper; laminated paper obtained by laminating a thermoplastic resin such as polyethylene on these paper substrates; polyethylene terephthalate resin, polybutylene terephthalate resin And a plastic film formed from polyethylene naphthalate resin, polypropylene resin, polyethylene resin and the like.
These can be used alone or in combination of two or more. Further, the base material for a release sheet may be a laminate in which two or more of these are laminated.
Examples of the release agent include a rubber-based elastomer such as a silicone-based resin, an olefin-based resin, an isoprene-based resin, and a butadiene-based resin, a long-chain alkyl-based resin, an alkyd-based resin, and a fluorine-based resin.
These can be used alone or in combination of two or more.
[ガスバリア性積層体の製造方法]
 ガスバリア性積層体の製造方法は特に限定されない。
 例えば、先に説明した接着剤層の製造方法において、剥離シートが設けられていない接着剤層の面にガスバリアフィルムを貼付し、プロテクトフィルムの粘着剤層とガスバリアフィルムとを貼り合せることによって、ガスバリア性積層体を製造することができる。
 プロテクトフィルムがプロテクト層単層である場合には、プロテクト層とガスバリアフィルムとを貼り合せることにより、ガスバリア性積層体を製造することができる。例えば、プロテクトフィルムの自己粘着性によりガスバリアフィルム上にプロテクト層を積層することができる。
[Production method of gas barrier laminate]
The method for producing the gas barrier laminate is not particularly limited.
For example, in the method for manufacturing the adhesive layer described above, a gas barrier film is attached to the surface of the adhesive layer on which the release sheet is not provided, and the gas barrier film and the adhesive layer of the protection film are attached to each other to form a gas barrier film. It is possible to produce a functional laminate.
When the protection film is a single protection layer, the gas barrier laminate can be manufactured by laminating the protection layer and the gas barrier film. For example, a protective layer can be laminated on a gas barrier film due to the self-adhesion of the protective film.
[封止体]
 封止体は、露出した接着剤層の面と被封止物とを貼り合わせて被封止物を覆うことにより、被封止物を封止したものである。
 被封止物としては、例えば、有機EL素子、有機ELディスプレイ素子、液晶ディスプレイ素子、太陽電池素子等の電子デバイスが挙げられる。
[Sealed body]
The sealed body seals the object to be sealed by bonding the exposed surface of the adhesive layer and the object to be sealed to cover the object to be sealed.
Examples of the object to be sealed include electronic devices such as an organic EL device, an organic EL display device, a liquid crystal display device, and a solar cell device.
 ここで、被封止物は、透明基板等の基板上に搭載されていてもよい。
 被封止物が、透明基板等の基板上に搭載されている場合、ガスバリア性積層体が有する硬化性の接着剤層は、被封止物の表面及び被封止物の周辺の基板表面を覆うように貼付される。
 透明基板は、特に限定されるものではなく、種々の基板材料を用いることができる。特に可視光の透過率が高い基板材料を用いることが好ましい。また、素子外部から浸入しようとする水蒸気やガスを阻止する遮断性能が高く、耐溶剤性や耐候性に優れている材料が好ましい。
 具体的には、石英やガラスなどの透明無機材料;ポリエチレンテレフタラート、ポリエチレンナフタラート、ポリカーボネート、ポリスチレン、ポリエチレン、ポリプロピレン、ポリフェニレンスルフィド、ポリフッ化ビニリデン、アセチルセルロース、ブロム化フェノキシ、アラミド類、ポリイミド類、ポリスチレン類、ポリアリレート類、ポリスルホン類、ポリオレフィン類などの透明プラスチック;等が挙げられる。
 透明基板の厚さは特に制限されず、光の透過率や、素子内外を遮断する性能を勘案して、適宜選択することができる。
Here, the object to be sealed may be mounted on a substrate such as a transparent substrate.
When the object to be sealed is mounted on a substrate such as a transparent substrate, the curable adhesive layer of the gas barrier laminate has a surface on the object to be sealed and a substrate surface around the object to be sealed. Affixed to cover.
The transparent substrate is not particularly limited, and various substrate materials can be used. In particular, it is preferable to use a substrate material having a high visible light transmittance. In addition, a material having high blocking performance for preventing water vapor or gas entering from the outside of the element and having excellent solvent resistance and weather resistance is preferable.
Specifically, transparent inorganic materials such as quartz and glass; polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polystyrene, polyethylene, polypropylene, polyphenylene sulfide, polyvinylidene fluoride, acetylcellulose, brominated phenoxy, aramids, polyimides, Transparent plastics such as polystyrenes, polyarylates, polysulfones, and polyolefins;
The thickness of the transparent substrate is not particularly limited, and can be appropriately selected in consideration of light transmittance and performance of blocking the inside and outside of the element.
[封止体の製造方法]
 封止体の製造方法は、特に限定されない。例えば、ガスバリア性積層体の接着剤層により、少なくとも被封止物の表面を被覆することで、封止体が得られる。ガスバリア性積層体が有する接着剤層が硬化性の接着剤層である場合には、加熱又はエネルギー線照射等の硬化処理を行うことにより、ガスバリア積層体の接着剤層を硬化させることで、被封止物の表面との接着性をより優れたものとできる。プロテクトフィルムをガスバリア性積層体から剥離し、除去する工程は、被封止物をガスバリア積層体で封止して封止体を作製する過程、及び当該封止体の加工及び搬送等の過程のいずれであってもよい。本発明のガスバリア性積層体によれば、いずれのタイミングでプロテクトフィルムをガスバリア積層体から剥離しても、被封止物と接着剤層との間に隙間が生じない。したがって、水分や酸素等の浸入による被封止物の劣化が防止される。
 すなわち、本発明の一態様において、封止体の製造方法は、下記工程(1)~(2)をこの順で有することが好ましい。
・工程(1):本発明のガスバリア性積層体を、接着剤層を貼り合せ面として被封止物に貼付する工程
・工程(2):プロテクトフィルムを前記ガスバリア性積層体から剥離する工程
 また、ガスバリア性積層体が有する接着剤層が硬化性の接着剤層である場合、プロテクトフィルムをガスバリア積層体から剥離し、除去する工程は、接着剤層の硬化の前であっても、後であってもよい。
 接着剤層を加熱により硬化させる場合には、接着剤層の硬化時の熱により、プロテクトフィルムのプロテクト層や粘着剤層の特性や形状の変化による不具合を防止する観点から、プロテクトフィルムをガスバリア性積層体から剥離し、除去する工程は、接着剤層を硬化する前であることが好ましい。
 また、接着剤層をエネルギー線照射により硬化させる場合にも、プロテクトフィルムのプロテクト層や粘着剤層によって接着剤層に照射されるエネルギー線量が低下するのを抑制する観点から、プロテクトフィルムをガスバリア性積層体から剥離し、除去する工程は、接着剤層を硬化する前であることが好ましい。
 すなわち、本発明の一態様において、封止体の製造方法は、下記工程(1)~(3)をこの順で有することが好ましい。
・工程(1):本発明のガスバリア性積層体を、硬化性の接着剤層を貼り合せ面として被封止物に貼付する工程
・工程(2):プロテクトフィルムを前記ガスバリア性積層体から剥離する工程
・工程(3):前記硬化性の接着剤層を硬化させる工程
 なお、工程(3)における硬化処理は、加熱であってもエネルギー線照射であってもよい。
 本発明のガスバリア性積層体は、ガラス板と硬化性の接着剤層との間の粘着力aと、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bとが、上記式(1)を満たすように調整されているため、接着剤層を硬化する前であっても、被封止物と接着剤層との間に隙間が発生することなく、プロテクトフィルムの剥離を行うことが可能である。
[Production method of sealed body]
The method for manufacturing the sealed body is not particularly limited. For example, a sealed body is obtained by covering at least the surface of the object to be sealed with the adhesive layer of the gas barrier laminate. When the adhesive layer of the gas barrier laminate is a curable adhesive layer, the adhesive layer of the gas barrier laminate is cured by performing a curing treatment such as heating or energy beam irradiation. Adhesion with the surface of the sealed object can be further improved. The step of peeling and removing the protection film from the gas barrier laminate is a step of manufacturing a sealed body by sealing an object to be sealed with the gas barrier laminate, and a process of processing and transporting the sealed body. Any of them may be used. According to the gas barrier laminate of the present invention, no gap is generated between the object to be sealed and the adhesive layer even when the protection film is peeled off from the gas barrier laminate at any timing. Therefore, deterioration of the object to be sealed due to intrusion of moisture, oxygen, or the like is prevented.
That is, in one embodiment of the present invention, the method for manufacturing a sealed body preferably includes the following steps (1) and (2) in this order.
Step (1): a step of attaching the gas barrier laminate of the present invention to an object to be sealed with the adhesive layer as a bonding surface. Step (2): a step of peeling the protection film from the gas barrier laminate. If the adhesive layer of the gas barrier laminate is a curable adhesive layer, the protective film is peeled from the gas barrier laminate, and the step of removing is performed before or after the curing of the adhesive layer. There may be.
When the adhesive layer is cured by heating, from the viewpoint of preventing the failure due to the change in the properties and the shape of the protective layer and the pressure-sensitive adhesive layer of the protective film due to the heat at the time of curing the adhesive layer, the protective film has a gas barrier property. The step of peeling and removing from the laminate is preferably before the adhesive layer is cured.
In addition, even when the adhesive layer is cured by irradiation with energy rays, from the viewpoint of suppressing a decrease in the energy dose applied to the adhesive layer by the protect layer or the pressure-sensitive adhesive layer of the protect film, the protective film is formed of a gas barrier property. The step of peeling and removing from the laminate is preferably before the adhesive layer is cured.
That is, in one embodiment of the present invention, the method for manufacturing a sealed body preferably includes the following steps (1) to (3) in this order.
Step (1): A step of attaching the gas barrier laminate of the present invention to an object to be sealed with the curable adhesive layer as a bonding surface. Step (2): Peeling the protection film from the gas barrier laminate. Step / Step (3): Step of Curing the Curable Adhesive Layer The curing treatment in step (3) may be heating or energy beam irradiation.
In the gas barrier laminate of the present invention, the adhesive force a between the glass plate and the curable adhesive layer and the adhesive force b between the gas barrier film and the protection film satisfy the above formula (1). Therefore, even before the adhesive layer is cured, the protection film can be peeled off without generating a gap between the object to be sealed and the adhesive layer.
 ガスバリア性積層体の接着剤層と被封止物とを貼り合せる際の貼付条件は特に限定されない。貼付時の温度は、例えば、10~60℃、好ましくは20~45℃である。この貼り合せ処理は、加圧しながら行ってもよい。ガスバリア性積層体が有する接着剤層が熱硬化性の接着剤層である場合、熱硬化性の接着剤層を硬化させる際の硬化条件は、特に限定されない。例えば、ポリオレフィン系樹脂(A)が酸変性ポリオレフィン系樹脂である場合、加熱温度は、通常80~200℃(好ましくは90~150℃)であり、加熱時間は、通常30分~12時間(好ましくは1~6時間)である。
 ガスバリア性積層体が有する接着剤層がエネルギー線硬化性の接着剤層である場合、エネルギー線硬化性の接着剤層を硬化させる際の硬化条件は、特に限定されない。例えば、エネルギー線として紫外線を用い、照射照度20~1000mW/cm、光量50~1000mJ/cm程度で接着剤層への紫外線の照射を行うことができ、照射時間は、通常、0.1~1000秒、好ましくは1~500秒である。
The bonding conditions when bonding the adhesive layer of the gas barrier laminate with the object to be sealed are not particularly limited. The temperature at the time of sticking is, for example, 10 to 60 ° C, preferably 20 to 45 ° C. This bonding process may be performed while applying pressure. When the adhesive layer included in the gas barrier laminate is a thermosetting adhesive layer, the curing conditions for curing the thermosetting adhesive layer are not particularly limited. For example, when the polyolefin resin (A) is an acid-modified polyolefin resin, the heating temperature is usually from 80 to 200 ° C. (preferably from 90 to 150 ° C.), and the heating time is usually from 30 minutes to 12 hours (preferably). Is 1 to 6 hours).
When the adhesive layer of the gas barrier laminate is an energy ray-curable adhesive layer, the curing conditions for curing the energy ray-curable adhesive layer are not particularly limited. For example, it is possible to irradiate the adhesive layer with ultraviolet rays at an irradiation illuminance of 20 to 1000 mW / cm 2 and a light amount of about 50 to 1000 mJ / cm 2 using ultraviolet rays as energy rays. ~ 1000 seconds, preferably 1-500 seconds.
 本発明について、以下の実施例により具体的に説明するが、本発明は以下の実施例に限定されるものではない。 The present invention will be described specifically with reference to the following examples, but the present invention is not limited to the following examples.
[膜厚]
(1)アンカーコート層の厚さ
 膜厚測定装置(フィルメトリクス株式会社製、製品名「F20」)を用いて測定した。
(2)ガスバリア層の厚さ
 分光エリプソメーター(ジェー・エー・ウーラム・ジャパン株式会社製、製品名「M-2000」)を用いて測定した。
(3)アンカーコート層及びガスバリア層以外の各層の厚さの測定
 株式会社テクロック製の定圧厚さ測定器(型番:「PG-02J」、標準規格:JIS K6783、Z1702、Z1709に準拠)を用いて測定した。
[Thickness]
(1) Thickness of anchor coat layer The thickness was measured using a film thickness measurement device (manufactured by Filmetrics Co., Ltd., product name “F20”).
(2) Thickness of gas barrier layer The thickness was measured using a spectroscopic ellipsometer (manufactured by JA Woolam Japan KK, product name "M-2000").
(3) Measurement of the thickness of each layer other than the anchor coat layer and the gas barrier layer Using a constant-pressure thickness measuring instrument manufactured by Teklock Co., Ltd. (model number: “PG-02J”, standard: conforming to JIS K6783, Z1702, Z1709) Measured.
[重量平均分子量(Mw)]
 硬化性の接着剤層の原料であるポリオレフィン系樹脂(A)として用いた変性ポリオレフィン系樹脂(A1)の重量平均分子量(Mw)及び硬化性成分(B)として用いた多官能エポキシ化合物(B2)の重量平均分子量(Mw)、並びに、プロテクトフィルムが有する粘着剤層の原料であるアクリル系樹脂の重量平均分子量(Mw)及びPIB樹脂の数平均分子量(Mn)は、以下の方法により測定した値である。
[Weight average molecular weight (Mw)]
The weight average molecular weight (Mw) of the modified polyolefin resin (A1) used as the polyolefin resin (A) as the raw material of the curable adhesive layer and the polyfunctional epoxy compound (B2) used as the curable component (B) Weight average molecular weight (Mw), the weight average molecular weight (Mw) of the acrylic resin that is the raw material of the pressure-sensitive adhesive layer of the protective film, and the number average molecular weight (Mn) of the PIB resin are values measured by the following methods. It is.
(1)変性ポリオレフィン系樹脂(A1)の重量平均分子量(Mw)、アクリル系樹脂の重量平均分子量(Mw)、PIB樹脂の数平均分子量(Mn)
 ゲル浸透クロマトグラフ(GPC)装置(東ソー株式会社製、製品名「HLC-8320」)を用いて、下記の条件下で測定し、標準ポリスチレンの重量平均分子量、数平均分子量に換算した値を用いた。
(測定条件)
・測定試料:サンプル濃度1質量%のテトラヒドロフラン溶液
・カラム:「TSK gel Super HM-H」を2本、「TSK gel Super H2000」を1本(いずれも東ソー株式会社製)、順次連結したもの
・カラム温度:40℃
・展開溶媒:テトラヒドロフラン
・流速:0.60mL/min
(1) Weight average molecular weight (Mw) of modified polyolefin resin (A1), weight average molecular weight (Mw) of acrylic resin, number average molecular weight (Mn) of PIB resin
Using a gel permeation chromatograph (GPC) device (manufactured by Tosoh Corporation, product name “HLC-8320”) under the following conditions, the values converted into the weight average molecular weight and number average molecular weight of standard polystyrene are used. Was.
(Measurement condition)
・ Measurement sample: tetrahydrofuran solution with a sample concentration of 1% by mass ・ Column: Two “TSK gel Super HM-H” and one “TSK gel Super H2000” (all manufactured by Tosoh Corporation) sequentially connected Column temperature: 40 ° C
・ Developing solvent: tetrahydrofuran ・ Flow rate: 0.60 mL / min
(2)多官能エポキシ化合物(B2)の重量平均分子量(Mw)
 上記のゲル浸透クロマトグラフ(GPC)装置を用いて、上記の条件下で測定し、複数観察されるピークのうち、面積が最大であるピークのピークトップの保持時間に対応する標準ポリスチレンの重量平均分子量に換算した値とした。
(2) Weight average molecular weight (Mw) of polyfunctional epoxy compound (B2)
Using a gel permeation chromatograph (GPC) apparatus described above, the weight average of the standard polystyrene corresponding to the retention time of the peak top having the largest area among the plurality of observed peaks was measured under the above conditions. The value was converted to a molecular weight.
[ガスバリア性積層体の作製]
 以下に説明するガスバリアフィルム、硬化性の接着剤層、及びプロテクトフィルムを準備し、これらを積層して18種のガスバリア性積層体1~18を作製した。
[Preparation of gas barrier laminate]
A gas barrier film, a curable adhesive layer, and a protect film described below were prepared, and these were laminated to produce 18 types of gas barrier laminates 1 to 18.
(1)ガスバリアフィルムの作製
 ポリエチレンテレフタレート(東レ株式会社製、PET50A4100、厚さ:50μm)を基材層とし、当該基材層の片面(易接着処理されていない平滑面)に、紫外線(UV)硬化性樹脂及び反応性シリカを含む組成物(JSR株式会社製、製品名「オプスターZ7530」)をマイヤーバーで塗布して塗膜を形成し、当該塗膜を70℃で1分間乾燥させた。そして、コンベア型UV光照射装置(フュージョン社製、製品名「F600V」)を用いて、下記条件にて、当該塗膜にUVを照射して、当該塗膜を硬化させ、厚さ1μmのアンカーコート層を形成した。
(UV照射条件)
・UVランプ:高圧水銀灯
・ライン速度:20m/分
・積算光量:120mJ/cm
・照度:200mW/cm
・ランプ高さ:104mm
(1) Preparation of gas barrier film Polyethylene terephthalate (PET50A4100, manufactured by Toray Industries, Inc., thickness: 50 μm) is used as a base layer, and one side of the base layer (smooth surface that is not subjected to easy adhesion treatment) is applied with ultraviolet (UV) light. A composition containing a curable resin and reactive silica (product name “Opster Z7530” manufactured by JSR Corporation) was applied using a Meyer bar to form a coating film, and the coating film was dried at 70 ° C. for 1 minute. Then, using a conveyor-type UV light irradiation device (manufactured by Fusion Co., Ltd., product name “F600V”), the coating film was irradiated with UV under the following conditions to cure the coating film and to form a 1 μm thick anchor. A coat layer was formed.
(UV irradiation conditions)
・ UV lamp: High pressure mercury lamp ・ Line speed: 20 m / min ・ Integrated light amount: 120 mJ / cm 2
・ Illuminance: 200 mW / cm 2
・ Lamp height: 104mm
 次いで、ペルヒドロポリシラザンを主成分とするコーティング材(クラリアントジャパン株式会社製、商品名「アクアミカNL110-20」)をアンカーコート層表面にスピンコート法により塗布し、120℃で1分間加熱して、ペルヒドロポリシラザンを含むポリシラザン層を形成した。ポリシラザン層の厚さは200nmであった。
 次に、プラズマイオン注入装置を用いてポリシラザン層の表面に、アルゴン(Ar)をプラズマイオン注入してガスバリア層を形成し、以下の積層構造を有するガスバリアフィルム1を作製した。
(ガスバリアフィルム1の積層構造)
・基材層/アンカーコート層/ガスバリア層
Next, a coating material containing perhydropolysilazane as a main component (manufactured by Clariant Japan Co., Ltd., trade name “Aquamica NL110-20”) is applied to the surface of the anchor coat layer by spin coating, and heated at 120 ° C. for 1 minute, A polysilazane layer containing perhydropolysilazane was formed. The thickness of the polysilazane layer was 200 nm.
Next, using a plasma ion implantation apparatus, argon (Ar) was plasma ion-implanted on the surface of the polysilazane layer to form a gas barrier layer, thereby producing a gas barrier film 1 having the following laminated structure.
(Laminated structure of gas barrier film 1)
・ Base layer / Anchor coat layer / Gas barrier layer
(2)接着剤層の形成
 接着剤層として、以下に説明する3種の熱硬化性の接着剤層1~3を形成した。
(2) Formation of adhesive layer Three types of thermosetting adhesive layers 1 to 3 described below were formed as adhesive layers.
(2-1)熱硬化性の接着剤層1の形成
 ポリオレフィン系樹脂(A)100質量部、硬化性成分(B)27質量部、シランカップリング剤(C)0.1質量部、硬化触媒(D)0.6質量部をメチルエチルケトンに溶解し、固形分濃度20質量%の接着剤組成物1を調製した。
 接着剤組成物1の調製に用いた、ポリオレフィン系樹脂(A)、硬化性成分(B)として用いた熱硬化性成分(B-1)、シランカップリング剤(C)、及び硬化触媒(D)を以下に示す。
・ポリオレフィン系樹脂(A):三井化学株式会社製、製品名「ユニストール H-200」、酸変性α-オレフィン重合体、25℃において固体、重量平均分子量(Mw)=52,000、変性ポリオレフィン系樹脂(A1)に該当する樹脂である。
・熱硬化性成分(B-1):三菱化学株式会社製、製品名「YX8034」、水添ビスフェノールAジグリシジルエーテル、25℃において液体、エポキシ当量=270g/eq、重量平均分子量(Mw)=3,200、25℃で液体である多官能エポキシ化合物(BL)に該当する化合物である。
・シランカップリング剤(C):グリシドキシオクチルトリメトキシシラン、信越化学工業株式会社製、製品名「KBM-4803」
・硬化触媒(D):2-エチル-4-メチルイミダゾール、四国化成工業株式会社製、製品名「キュアゾール2E4MZ」
(2-1) Formation of thermosetting adhesive layer 1 100 parts by mass of polyolefin resin (A), 27 parts by mass of curable component (B), 0.1 parts by mass of silane coupling agent (C), curing catalyst (D) 0.6 part by mass was dissolved in methyl ethyl ketone to prepare an adhesive composition 1 having a solid content concentration of 20% by mass.
The polyolefin resin (A) used for preparing the adhesive composition 1, the thermosetting component (B-1) used as the curable component (B), the silane coupling agent (C), and the curing catalyst (D ) Are shown below.
・ Polyolefin resin (A): manufactured by Mitsui Chemicals, Inc., product name “UNISTOL H-200”, acid-modified α-olefin polymer, solid at 25 ° C., weight average molecular weight (Mw) = 52,000, modified polyolefin It is a resin corresponding to the system resin (A1).
Thermosetting component (B-1): manufactured by Mitsubishi Chemical Corporation, product name “YX8034”, hydrogenated bisphenol A diglycidyl ether, liquid at 25 ° C., epoxy equivalent = 270 g / eq, weight average molecular weight (Mw) = It is a compound corresponding to the polyfunctional epoxy compound (BL) which is liquid at 3,200 and 25 ° C.
-Silane coupling agent (C): glycidoxyoctyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd., product name "KBM-4803"
・ Curing catalyst (D): 2-ethyl-4-methylimidazole, manufactured by Shikoku Chemicals Co., Ltd., product name “Curesol 2E4MZ”
 調製した接着剤組成物1を剥離シート(リンテック株式会社製、商品名「SP-PET381031」)の剥離処理面上に塗布し、得られた塗膜を100℃で2分間加熱して、厚さが10μmの熱硬化性の接着剤層1を形成した。 The prepared adhesive composition 1 was applied on a release-treated surface of a release sheet (trade name: “SP-PET381031”, manufactured by Lintec Corporation), and the obtained coating film was heated at 100 ° C. for 2 minutes to obtain a thickness. Formed a thermosetting adhesive layer 1 having a thickness of 10 μm.
(2-2)熱硬化性の接着剤層2の形成
 上記の「(2-1)熱硬化性の接着剤層1の形成」において、熱硬化性成分(B-1)を、以下に示す熱硬化性成分(B-2)に変更して接着剤組成物2を調製し、熱硬化性の接着剤層2を形成した。
・熱硬化性成分(B-2):三菱化学株式会社製、製品名「YX8000」、水添ビスフェノールAジグリシジルエーテル、25℃において液体、エポキシ当量=205g/eq、重量平均分子量(Mw)=1,400、25℃で液体である多官能エポキシ化合物(BL)に該当する化合物である。
(2-2) Formation of thermosetting adhesive layer 2 In “(2-1) Formation of thermosetting adhesive layer 1”, the thermosetting component (B-1) is shown below. The adhesive composition 2 was prepared by changing to the thermosetting component (B-2), and the thermosetting adhesive layer 2 was formed.
Thermosetting component (B-2): manufactured by Mitsubishi Chemical Corporation, product name “YX8000”, hydrogenated bisphenol A diglycidyl ether, liquid at 25 ° C., epoxy equivalent = 205 g / eq, weight average molecular weight (Mw) = It is a compound corresponding to the polyfunctional epoxy compound (BL) which is liquid at 1,400 and 25 ° C.
(2-3)熱硬化性の接着剤層3の形成
 ポリオレフィン系樹脂(A)100質量部、硬化性成分(B)90質量部、シランカップリング剤(C)0.1質量部、硬化触媒(D)1.2質量部、粘着付与剤(E)50質量部をメチルエチルケトンに溶解し、固形分濃度28質量%の接着剤組成物3を調製した。
 ポリオレフィン系樹脂(A)、シランカップリング剤(C)、及び硬化触媒(D)は上記の「(2-1)熱硬化性の接着剤層1の形成」で用いたものと同様とした。
 硬化性成分(B)は、上記の「(2-2)熱硬化性の接着剤層2の形成」で用いた熱硬化性成分(B-2)とした。
 粘着付与剤(E)は、スチレン系モノマーと脂肪族系モノマーとの共重合体(三井化学株式会社製、製品名「FTR6100」、軟化点=95℃)とした。
 その他は、上記の「(2-1)熱硬化性の接着剤層1の形成」と同様の方法として、熱硬化性の接着剤層3を形成した。
(2-3) Formation of thermosetting adhesive layer 3 100 parts by mass of polyolefin resin (A), 90 parts by mass of curable component (B), 0.1 parts by mass of silane coupling agent (C), curing catalyst (D) 1.2 parts by mass and 50 parts by mass of a tackifier (E) were dissolved in methyl ethyl ketone to prepare an adhesive composition 3 having a solid content concentration of 28% by mass.
The polyolefin resin (A), the silane coupling agent (C), and the curing catalyst (D) were the same as those used in “(2-1) Formation of thermosetting adhesive layer 1” above.
The curable component (B) was the thermosetting component (B-2) used in the above “(2-2) Formation of thermosetting adhesive layer 2”.
The tackifier (E) was a copolymer of a styrene monomer and an aliphatic monomer (manufactured by Mitsui Chemicals, Inc., product name “FTR6100”, softening point = 95 ° C.).
Otherwise, the thermosetting adhesive layer 3 was formed in the same manner as in “(2-1) Formation of thermosetting adhesive layer 1” described above.
(3)プロテクトフィルムの準備
 以下に説明する6種のプロテクトフィルム1~6を準備した。
(3) Preparation of Protect Film Six types of protect films 1 to 6 described below were prepared.
(3-1)プロテクトフィルム1の準備
 ポリエチレン系フィルム(株式会社サンエー化研製、製品名「PAC-3-70」)をプロテクトフィルム1とした。
(プロテクトフィルム1の構成)
・粘着剤層(エチレン-ビニルアルコール共重合体)/プロテクト層(低密度ポリエチレンフィルム)
(3-1) Preparation of Protect Film 1 A polyethylene film (manufactured by San-A Kaken Co., Ltd., product name “PAC-3-70”) was used as protect film 1.
(Configuration of Protective Film 1)
・ Adhesive layer (ethylene-vinyl alcohol copolymer) / Protect layer (low density polyethylene film)
(3-2)プロテクトフィルム2の準備
 アクリル酸n-ブチル20質量部、アクリル酸2-エチルヘキシル80質量部、及びアクリル酸2-ヒドロキシエチル2.5質量部を共重合させて、(メタ)アクリル酸エステル共重合体(重量平均分子量Mw=160,000)を調製した。
 次に、当該(メタ)アクリル酸エステル共重合体100質量部と、イソシアネート系架橋剤(ヘキサメチレンジイソシアネート)3.4質量部と、反応促進剤(ジオクチルスズジラウレート)0.010質量部と、反応抑制剤(アセチルアセトン)1.0質量部とを混合し、十分に撹拌して、メチルエチルケトンで希釈し、固形分濃度37質量%の粘着剤組成物を得た。
 当該粘着剤組成物を、ポリエチレンテレフタレートフィルムの片面をシリコーン系剥離剤で剥離処理した剥離シート(リンテック株式会社製、製品名「SP-PET381031」、厚さ:38μm)の剥離処理面上に、ナイフコーターで塗布して塗布膜を形成した。当該塗布膜を90℃で1分間加熱処理し、厚さ20μmの粘着剤層を形成した。これにより、粘着剤層と剥離シートからなる積層体を得た。
 次いで、当該積層体の粘着剤層と、ポリエチレンテレフタレートフィルム(Toray Advanced Materials Korea社製、製品名「XD571S」、23℃における引張弾性率:3.9GPa、厚さ:38μm)の片面とを貼合することにより、以下の積層構造を有するプロテクトフィルム2を作製した。
(プロテクトフィルム2の構成)
・剥離シート/粘着剤層(厚さ:20μm、アクリル系樹脂)/プロテクト層(厚さ:38μm、ポリエチレンテレフタレートフィルム)
(3-2) Preparation of Protect Film 2 20 parts by mass of n-butyl acrylate, 80 parts by mass of 2-ethylhexyl acrylate, and 2.5 parts by mass of 2-hydroxyethyl acrylate were copolymerized to obtain (meth) acrylic acid. An acid ester copolymer (weight average molecular weight Mw = 160,000) was prepared.
Next, 100 parts by mass of the (meth) acrylate copolymer, 3.4 parts by mass of an isocyanate-based crosslinking agent (hexamethylene diisocyanate), and 0.010 parts by mass of a reaction accelerator (dioctyltin dilaurate) were reacted. 1.0 part by mass of an inhibitor (acetylacetone) was mixed, sufficiently stirred, and diluted with methyl ethyl ketone to obtain a pressure-sensitive adhesive composition having a solid concentration of 37% by mass.
The pressure-sensitive adhesive composition was knife-coated on a release surface of a release sheet (manufactured by Lintec Corporation, product name "SP-PET381031," thickness: 38 μm) obtained by releasing one side of a polyethylene terephthalate film with a silicone release agent. Coating was performed with a coater to form a coating film. The coating film was heated at 90 ° C. for 1 minute to form a 20 μm-thick pressure-sensitive adhesive layer. As a result, a laminate comprising the pressure-sensitive adhesive layer and the release sheet was obtained.
Next, the pressure-sensitive adhesive layer of the laminate is bonded to one side of a polyethylene terephthalate film (manufactured by Toray Advanced Materials Korea, product name “XD571S”, tensile modulus at 23 ° C .: 3.9 GPa, thickness: 38 μm). As a result, a protected film 2 having the following laminated structure was produced.
(Structure of the protection film 2)
-Release sheet / adhesive layer (thickness: 20 μm, acrylic resin) / protect layer (thickness: 38 μm, polyethylene terephthalate film)
(3-3)プロテクトフィルム3の準備
 プロテクトフィルム2の粘着剤層の厚さを10μmに変更し、プロテクトフィルム3を作製した。
(プロテクトフィルム3の構成)
・剥離シート/粘着剤層(厚さ:10μm、アクリル系樹脂)/プロテクト層(厚さ:38μm、ポリエチレンテレフタレートフィルム)
(3-3) Preparation of Protect Film 3 The thickness of the pressure-sensitive adhesive layer of the protect film 2 was changed to 10 μm to prepare the protect film 3.
(Structure of the protection film 3)
・ Release sheet / pressure-sensitive adhesive layer (thickness: 10 μm, acrylic resin) / protect layer (thickness: 38 μm, polyethylene terephthalate film)
(3-4)プロテクトフィルム4の準備
 イソブチレンとイソプレンの共重合体(日本ブチル株式会社製、製品名「Exxon Butyl 268」、数平均分子量260,000、イソプレンの含有率:1.7モル%)100質量部と、カルボン酸系官能基を有するポリイソプレンゴム(株式会社クラレ製、製品名「LIR410」、数平均分子量30,000、1分子あたりの平均カルボキシル基数:10)5質量部と、脂肪族系石油樹脂(日本ゼオン株式会社製、製品名「クイントンA100」、軟化点100℃)20質量部と、架橋剤(三菱化学株式会社製、製品名「TC-5」、エポキシ化合物)1質量部とを、トルエンに溶解し、固形分濃度25質量%の粘着剤組成物を得た。
 当該粘着剤組成物を用い、粘着剤層の厚さを2μmに調整したこと以外は、上記の「(2)プロテクトフィルム2」と同様の方法でプロテクトフィルム4を作製した。
(プロテクトフィルム4の構成)
・剥離シート/粘着剤層(厚さ:2μm、PIB樹脂)/プロテクト層(厚さ:38μm、ポリエチレンテレフタレートフィルム)
(3-4) Preparation of Protect Film 4 Copolymer of isobutylene and isoprene (manufactured by Nippon Butyl Co., Ltd., product name “Exxon Butyl 268”, number average molecular weight 260,000, isoprene content: 1.7 mol%) 100 parts by mass, 5 parts by mass of a polyisoprene rubber having a carboxylic acid functional group (product name “LIR410” manufactured by Kuraray Co., Ltd., number average molecular weight 30,000, average number of carboxyl groups per molecule: 10), and fat Aromatic petroleum resin (manufactured by Zeon Corporation, product name “Quinton A100”, softening point 100 ° C.) 20 parts by mass, and a cross-linking agent (manufactured by Mitsubishi Chemical Corporation, product name “TC-5”, epoxy compound) 1 mass Was dissolved in toluene to obtain a pressure-sensitive adhesive composition having a solid content concentration of 25% by mass.
Using the pressure-sensitive adhesive composition, a protect film 4 was prepared in the same manner as in the above “(2) Protect film 2”, except that the thickness of the pressure-sensitive adhesive layer was adjusted to 2 μm.
(Structure of the protection film 4)
・ Release sheet / pressure-sensitive adhesive layer (thickness: 2 μm, PIB resin) / protect layer (thickness: 38 μm, polyethylene terephthalate film)
(3-5)プロテクトフィルム5の準備
 プロテクトフィルム4の粘着剤層の厚さを10μmに変更し、プロテクトフィルム5を作製した。
(プロテクトフィルム5の構成)
・剥離シート/粘着剤層(厚さ:10μm、PIB樹脂)/プロテクト層(厚さ:38μm、ポリエチレンテレフタレートフィルム)
(3-5) Preparation of Protect Film 5 The thickness of the pressure-sensitive adhesive layer of the protect film 4 was changed to 10 μm to prepare the protect film 5.
(Structure of the protection film 5)
・ Release sheet / pressure-sensitive adhesive layer (thickness: 10 μm, PIB resin) / protect layer (thickness: 38 μm, polyethylene terephthalate film)
(3-6)プロテクトフィルム6の準備
 弱粘着性粘着シート(リンテック株式会社製、製品名「PF-PET38C」)をプロテクトフィルム6とした。
(プロテクトフィルム6の構成)
・粘着剤層(アクリル系樹脂)/プロテクト層(ポリエチレンテレフタレートフィルム)
(3-6) Preparation of Protect Film 6 A weakly adhesive pressure-sensitive adhesive sheet (manufactured by Lintec Corporation, product name “PF-PET38C”) was used as the protect film 6.
(Configuration of the protection film 6)
・ Adhesive layer (acrylic resin) / Protect layer (polyethylene terephthalate film)
(4)ガスバリア性積層体の作製
 上記の「(1)ガスバリアフィルムの作製」において作製したガスバリアフィルム1のガスバリア層と上記の「(2)接着剤層の形成」において形成した熱硬化性の接着剤層1~3とをそれぞれ貼り合せた。そして、バリアフィルム側(基材層表面)に、温度23℃、圧力0.2MPa、速度0.2m/minの条件で、上記の「(3)プロテクトフィルムの準備」において準備したプロテクトフィルム1~6を、粘着剤層を貼り合せ面にしてそれぞれラミネートし、ガスバリアフィルム1、熱硬化性の接着剤層1~3、及びプロテクトフィルム1~6を、表1に示す組み合わせで積層したガスバリア性積層体1~18を作製した。
(4) Preparation of Gas Barrier Laminate The gas barrier layer of the gas barrier film 1 prepared in “(1) Preparation of gas barrier film” and the thermosetting adhesive formed in “(2) Formation of adhesive layer” above. The agent layers 1 to 3 were bonded to each other. Then, on the barrier film side (substrate layer surface), at a temperature of 23 ° C., a pressure of 0.2 MPa, and a speed of 0.2 m / min, the protect films 1 to 5 prepared in “(3) Preparation of protect film” above. 6 were laminated with the pressure-sensitive adhesive layer as a bonding surface, and the gas barrier film 1, the thermosetting adhesive layers 1 to 3, and the protection films 1 to 6 were laminated in a combination shown in Table 1 to form a gas barrier laminate. Body 1 to 18 were prepared.
[実施例1~15、比較例1~3]
 表1に示す、実施例1~15のガスバリア性積層体1~15、比較例1~3のガスバリア性積層体16~18について、以下の測定及び評価を実施した。
[Examples 1 to 15, Comparative Examples 1 to 3]
The following measurements and evaluations were performed on the gas barrier laminates 1 to 15 of Examples 1 to 15 and the gas barrier laminates 16 to 18 of Comparative Examples 1 to 3 shown in Table 1.
(1)ガスバリアフィルムに対するプロテクトフィルムの粘着力bの測定
 幅50mm、長さ20mmにカットしたガスバリア性積層体の剥離シートを剥がし、熱硬化性の接着剤層を貼り合せ面として、ソーダライムガラス板にガスバリア性積層体をラミネートした。ラミネートには、ローラーを備えるラミネート装置(日本オフィスラミネーター社製、ロール式マルチラミネーター)を用い、ラミネート条件は、温度23℃、圧力0.2MPa、速度2.0m/minとした。
 ラミネート後、23℃で50%R.H.(相対湿度)の環境下に24時間静置し、同様の環境下にて、剥離角度180°で、プロテクトフィルムをガスバリアフィルムから引き剥がして、180°引きはがし粘着力測定試験(N/50mm、剥離速度:300mm/min)を実施し、ガスバリアフィルムとプロテクトフィルムとの間の粘着力bを測定した。なお、後述する外観評価において、浮きが発生したものについては、両面テープを介してガスバリア性積層体の熱硬化性の接着剤層をソーダライムガラス板に貼り付けて再度測定し、粘着力bを測定した。
(1) Measurement of Adhesive Strength b of Protect Film to Gas Barrier Film A soda lime glass plate was prepared by peeling a release sheet of a gas barrier laminate cut to a width of 50 mm and a length of 20 mm, and using a thermosetting adhesive layer as a bonding surface. Was laminated with a gas barrier laminate. The lamination was performed using a laminator equipped with rollers (roll type multi-laminator manufactured by Japan Office Laminator Co., Ltd.) under the conditions of a temperature of 23 ° C., a pressure of 0.2 MPa, and a speed of 2.0 m / min.
After lamination, 50% R.F. H. (Relative humidity) for 24 hours, and in the same environment, peel the protective film from the gas barrier film at a peeling angle of 180 °, and peel off the 180 ° adhesive force measurement test (N / 50 mm, (Peeling speed: 300 mm / min), and the adhesive strength b between the gas barrier film and the protection film was measured. In addition, in the appearance evaluation described below, for those in which floating occurred, the thermosetting adhesive layer of the gas barrier laminate was adhered to a soda lime glass plate via a double-sided tape and measured again, and the adhesive strength b was measured. It was measured.
(2)外観評価
 ガスバリアフィルムとプロテクトフィルムとの間の粘着力bの測定の際に、被着体であるソーダライムガラス板と熱硬化性の接着剤層との間に浮きがみられないか目視で確認した。浮きがみられない場合を「A」、浮きが発生した場合を「F」とした。
(2) Evaluation of Appearance When measuring the adhesive strength b between the gas barrier film and the protection film, is there no floating between the soda lime glass plate as the adherend and the thermosetting adhesive layer? It was confirmed visually. The case where no lifting was observed was designated as "A", and the case where floating occurred was designated as "F".
(3)ガラス板と熱硬化性の接着剤層との間の粘着力aの測定
 幅50mm、長さ20mmにカットしたガスバリア性積層体の剥離シートを剥がし、熱硬化性の接着剤層を貼り合せ面として、ソーダライムガラス板にガスバリア性積層体をラミネートした。ラミネートには、ローラーを備えるラミネート装置(日本オフィスラミネーター社製、ロール式マルチラミネーター)を用い、ラミネート条件は、温度23℃、圧力0.2MPa、速度2.0m/minとした。
 ラミネート後、23℃で50%R.H.(相対湿度)の環境下に24時間静置し、同様の環境下にて、剥離角度180°で、ガスバリア性積層体をソーダライムガラス板から引き剥がして、180°引きはがし粘着力測定試験(N/50mm、剥離速度:300mm/min)を実施し、ガラス板と熱硬化性の接着剤層との間の粘着力aを測定した。
(3) Measurement of adhesive force a between glass plate and thermosetting adhesive layer Peeling off the release sheet of the gas barrier laminate cut to 50 mm in width and 20 mm in length, and attaching the thermosetting adhesive layer As a joining surface, a gas barrier laminate was laminated on a soda lime glass plate. The lamination was performed using a laminator equipped with rollers (roll type multi-laminator manufactured by Japan Office Laminator Co., Ltd.) under the conditions of a temperature of 23 ° C., a pressure of 0.2 MPa, and a speed of 2.0 m / min.
After lamination, 50% R.F. H. (Relative humidity) for 24 hours under the same environment, peel the gas barrier laminate from the soda lime glass plate at a peel angle of 180 ° under the same environment, and peel off 180 ° adhesive strength test ( N / 50 mm, peeling speed: 300 mm / min), and the adhesive force a between the glass plate and the thermosetting adhesive layer was measured.
 結果を表1に示す。 The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000002

 
Figure JPOXMLDOC01-appb-T000002

 
 表1より、以下のことがわかる。
 実施例1~15のように、a>bであるガスバリア性積層体は、浮きが見られず、外観が良好であることがわかる。
 一方、比較例1~3のように、a<bであるガスバリア性積層体は、浮きが見られ、外観不良となることがわかる。
 
 
Table 1 shows the following.
As in Examples 1 to 15, the gas-barrier laminate having a> b does not show any lifting and has a good appearance.
On the other hand, as in Comparative Examples 1 to 3, it is found that the gas-barrier laminates in which a <b satisfy floating conditions and have poor appearance.

Claims (14)

  1.  接着剤層と、ガスバリアフィルムと、プロテクトフィルムとが、この順で配置された積層構造を有するガスバリア性積層体であって、
     前記ガスバリア性積層体を、前記接着剤層を貼り合せ面として、下記条件(α)でガラス板にローラーで押し当てて、前記ガスバリア性積層体と前記ガラス板とを貼付した後、下記条件(β)で剥離し、その他の条件はJIS Z0237:2000に準拠して測定される、前記ガラス板と前記接着剤層との間の粘着力aと、前記ガスバリアフィルムと前記プロテクトフィルムとの間の粘着力bとが、下記式(1)を満たす、ガスバリア性積層体。
     a>b・・・(1)
     条件(α):温度23℃、圧力0.2MPa、及び速度0.2m/min
     条件(β):貼付後、23℃及び相対湿度50%の環境下で24時間静置してから剥離速度300mm/minで剥離
    An adhesive layer, a gas barrier film, and a protection film are gas barrier laminates having a laminated structure arranged in this order,
    The gas barrier laminate is pressed against a glass plate with a roller using the adhesive layer as a bonding surface under the following condition (α), and the gas barrier laminate and the glass plate are adhered to each other. β), and the other conditions are measured in accordance with JIS Z0237: 2000. The adhesive force a between the glass plate and the adhesive layer, and the adhesive strength a between the gas barrier film and the protection film are measured. A gas barrier laminate in which the adhesive strength b satisfies the following formula (1).
    a> b ... (1)
    Condition (α): temperature 23 ° C., pressure 0.2 MPa, speed 0.2 m / min
    Condition (β): After pasting, leave at rest in an environment of 23 ° C. and 50% relative humidity for 24 hours, and then peel at a peeling speed of 300 mm / min.
  2.  前記接着剤層が、硬化性の接着剤層である、請求項1に記載のガスバリア積層体。 The gas barrier laminate according to claim 1, wherein the adhesive layer is a curable adhesive layer.
  3.  前記接着剤層が、ポリオレフィン系樹脂(A)を含む接着剤組成物から形成された層である、請求項2に記載のガスバリア性積層体。 The gas barrier laminate according to claim 2, wherein the adhesive layer is a layer formed from an adhesive composition containing a polyolefin-based resin (A).
  4.  前記ポリオレフィン系樹脂(A)が、変性ポリオレフィン系樹脂(A1)を含む、請求項3に記載のガスバリア性積層体。 The gas barrier laminate according to claim 3, wherein the polyolefin-based resin (A) includes a modified polyolefin-based resin (A1).
  5.  前記硬化性の接着剤層が、硬化性成分(B)を含み、前記硬化性成分(B)が、25℃で液体である多官能エポキシ化合物(BL)を含む、請求項2~4のいずれか1項に記載のガスバリア性積層体。 The method according to any of claims 2 to 4, wherein the curable adhesive layer contains a curable component (B), and the curable component (B) contains a polyfunctional epoxy compound (BL) that is liquid at 25 ° C. 3. The gas barrier laminate according to claim 1.
  6.  前記多官能エポキシ化合物(BL)の重量平均分子量(Mw)が1,500以上5,000以下である、請求項5に記載のガスバリア性積層体。 The gas barrier laminate according to claim 5, wherein the weight average molecular weight (Mw) of the polyfunctional epoxy compound (BL) is from 1,500 to 5,000.
  7.  前記多官能エポキシ化合物(BL)の含有量が、接着剤組成物の全量基準で、10~34質量%である、請求項5又は6に記載のガスバリア性積層体。 The gas barrier laminate according to claim 5, wherein the content of the polyfunctional epoxy compound (BL) is 10 to 34% by mass based on the total amount of the adhesive composition.
  8.  前記ガスバリアフィルムが、基材層とガスバリア層とを有する、請求項1~7のいずれか1項に記載のガスバリア性積層体。 The gas barrier laminate according to any one of claims 1 to 7, wherein the gas barrier film has a base layer and a gas barrier layer.
  9.  前記基材層が、樹脂成分としてポリカーボネート、シクロオレフィンポリマー、及びシクロオレフィンコポリマーから選択される1種以上を含む樹脂フィルムを有する、請求項8に記載のガスバリア性積層体。 The gas barrier laminate according to claim 8, wherein the base layer has a resin film containing at least one selected from a polycarbonate, a cycloolefin polymer, and a cycloolefin copolymer as a resin component.
  10.  前記基材層の厚さが、30μm以下である、請求項8又は9に記載のガスバリア性積層体。 The gas barrier laminate according to claim 8 or 9, wherein the thickness of the base layer is 30 µm or less.
  11.  前記ガスバリア層が、高分子化合物を含み、改質処理が施された高分子層である、請求項8~10のいずれか1項に記載のガスバリア性積層体。 The gas barrier laminate according to any one of claims 8 to 10, wherein the gas barrier layer is a polymer layer containing a polymer compound and subjected to a modification treatment.
  12.  前記ガスバリア層と前記接着剤層とが、直接積層されている、請求項8~11のいずれか1項に記載のガスバリア性積層体。 The gas barrier laminate according to any one of claims 8 to 11, wherein the gas barrier layer and the adhesive layer are directly laminated.
  13.  前記プロテクトフィルムが、プロテクト層と粘着剤層とを有し、前記粘着剤層が前記ガスバリアフィルムに貼付されている、請求項1~12のいずれか1項に記載のガスバリア性積層体。 The gas barrier laminate according to any one of claims 1 to 12, wherein the protection film has a protection layer and an adhesive layer, and the adhesive layer is attached to the gas barrier film.
  14.  下記工程(1)~(2)をこの順で有する、封止体の製造方法。
    ・工程(1):請求項1~13のいずれか1項に記載のガスバリア性積層体を、接着剤層を貼り合せ面として被封止物に貼付する工程
    ・工程(2):プロテクトフィルムを前記ガスバリア性積層体から剥離する工程
     
    A method for producing a sealed body, comprising the following steps (1) and (2) in this order.
    Step (1): a step of attaching the gas barrier laminate according to any one of claims 1 to 13 to an object to be sealed with the adhesive layer as a bonding surface. Step (2): Peeling off from the gas barrier laminate
PCT/JP2019/038313 2018-09-28 2019-09-27 Gas-barrier laminate WO2020067488A1 (en)

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CN112752813B (en) 2023-02-28
CN112752813A (en) 2021-05-04

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