WO2020066884A1 - Temporary holding structure for gasket - Google Patents
Temporary holding structure for gasket Download PDFInfo
- Publication number
- WO2020066884A1 WO2020066884A1 PCT/JP2019/036939 JP2019036939W WO2020066884A1 WO 2020066884 A1 WO2020066884 A1 WO 2020066884A1 JP 2019036939 W JP2019036939 W JP 2019036939W WO 2020066884 A1 WO2020066884 A1 WO 2020066884A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gasket
- band
- exhaust pipe
- band flange
- peripheral surface
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/08—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L17/00—Joints with packing adapted to sealing by fluid pressure
- F16L17/06—Joints with packing adapted to sealing by fluid pressure with sealing rings arranged between the end surfaces of the pipes or flanges or arranged in recesses in the pipe ends or flanges
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L21/00—Joints with sleeve or socket
- F16L21/06—Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe-ends
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/04—Flanged joints the flanges being connected by members tensioned in the radial plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/16—Flanged joints characterised by the sealing means
- F16L23/18—Flanged joints characterised by the sealing means the sealing means being rings
Definitions
- the present disclosure relates to a temporary holding structure for a gasket provided in a piping structure.
- Patent Literature 1 discloses a pipe connection that connects a first pipe to a second pipe by tightening a C-type clamp with a gasket interposed between the first pipe and the second pipe. The part structure is described. Near the end of the first pipe, a mountain-shaped bead bulging outward in the radial direction is formed. At the end of the second pipe, a large-diameter portion slightly larger than the outer diameter of the tip end portion of the first pipe is formed at the end of the large-diameter bead. A flare is formed that expands outward and abuts the end-side tapered surface of the angle bead of the first pipe.
- the gasket With the gasket attached to the outer periphery of the pipe tip of the first pipe, the gasket is inserted between the large diameter portion and the pipe tip by inserting the pipe tip into the large diameter portion of the second pipe. Is press-fitted, and the connection between the first pipe and the second pipe is sealed.
- the inner surface of the flare in the second pipe becomes the end of the chevron bead in the first pipe. It comes into a state of being strongly pressed against the side taper surface.
- an object of the present disclosure is to provide a gasket temporary holding structure capable of suppressing interference between a gasket and a V band and temporarily holding the gasket with respect to a flow pipe.
- a first aspect of the present invention relates to a method of forming a first V-band flange at the distal end of a first flow pipe and a second V-band flange at a distal end of a second flow pipe.
- the gasket interposed between the first V-band flange of the first flow pipe and the second V-band flange of the second flow pipe is connected to the first flow pipe by the first flow pipe. Is a temporary holding structure for a gasket that is temporarily held on the V band flange.
- the outer peripheral surface of the first V-band flange of the first flow pipe is spaced radially inward from the inner peripheral surface of the V-band when the V-band is tightened to define a space between the outer peripheral surface and the inner peripheral surface of the V-band. It has a non-contact area.
- the first V-band flange of the first flow pipe has a concave or convex pipe-side locking portion formed in a non-contact area on the outer peripheral surface.
- the gasket has an annular gasket main body and a gasket-side engaging portion provided in at least a part of an outer peripheral edge of the gasket main body.
- the gasket-side locking portion of the gasket is configured such that the gasket main body is arranged along the surface of the first V-band flange of the first V-band flange along the distal end surface of the first V-band flange of the first V-band flange. It is locked by the side locking portion.
- the first V-band flange of the first flow pipe has the pipe-side locking portion, and the gasket has the gasket-side locking portion locked to the pipe-side locking portion. It can be temporarily held on the first V-band flange of one flow pipe.
- the non-contact area on the outer peripheral surface of the first V-band flange of the first flow pipe is separated from the inner peripheral surface of the V-band radially inward when the V-band is tightened, and is separated from the inner peripheral surface of the V-band. A space is defined between them.
- the gasket-side locking portion locked by the tube-side locking portion formed in the non-contact region forms the tube-side locking in the space between the non-contact region and the inner peripheral surface of the V band. Locked to the part. Therefore, the gasket-side locking portion can be separated radially inward from the V band, so that interference between the gasket and the inner surface of the V band can be suppressed.
- a second aspect of the present invention is the temporary holding structure for a gasket of the first aspect, wherein the pipe side locking portion of the first V-band flange of the first flow pipe has the first side of the first flow pipe.
- 1 is a concave tube-side locking portion that is recessed radially inward from a non-contact area on the outer peripheral surface of the V band flange.
- the gasket-side locking portion is provided at a position corresponding to the concave tube-side locking portion, and has a protrusion that is locked by entering the concave tube-side locking portion from the radial outside to the radial inside. Have.
- the protrusion of the gasket side locking portion is locked by entering the concave tube side locking portion from the radial outside to the radial inside, the outer peripheral surface of the first V-band flange is locked.
- the gasket-side locking portion extends radially outward from the outer peripheral surface of the first V-band flange. The protrusion of the gasket-side locking portion can be suppressed, and interference between the gasket and the inner surface of the V band can be suppressed.
- the third aspect of the present invention is the gasket temporary holding structure according to the first or second aspect, wherein the gasket-side engaging portion of the gasket is provided in a partial area of the outer peripheral edge of the gasket main body.
- the gasket-side locking portion is provided in a part of the outer peripheral edge of the gasket main body, the material cost of the gasket is reduced as compared with the case where the gasket-side locking portion is provided in the entire outer peripheral region of the gasket. Can be reduced.
- a fourth aspect of the present invention is the gasket temporary holding structure of the third aspect, wherein the gasket has a plurality of gasket-side locking portions.
- the gasket since the gasket has the plurality of gasket-side locking portions, the gasket can be temporarily temporarily securely held to the first V-band flange of the first flow pipe.
- the gasket temporary holding structure of the present disclosure interference with the V band can be suppressed, and the gasket can be temporarily held in the flow pipe.
- FIG. 1 is a perspective view showing an exhaust pipe according to the first embodiment of the present invention.
- FIG. 2 is an exploded perspective view of the exhaust pipe of FIG.
- FIG. 3 is a sectional view taken along the line III-III in FIG.
- FIG. 4 is a perspective view of the gasket of FIG.
- FIG. 5 is a cross-sectional view of an exhaust pipe according to the second embodiment.
- FIG. 6 is a sectional view showing a modified example of the exhaust pipe.
- FIG. 7 is a sectional view showing another modified example of the exhaust pipe.
- the gasket temporary holding structure is applied to an exhaust pipe 1 through which exhaust gas from an engine (not shown) flows.
- the exhaust pipe 1 includes a first exhaust pipe (first flow pipe) 2 extending from the engine side, and a second exhaust pipe (second flow pipe) 3 arranged on the exhaust downstream side of the first exhaust pipe 2.
- a gasket 4 is disposed between the first exhaust pipe 2 and the second exhaust pipe 3 to prevent leakage of exhaust gas from between the first exhaust pipe 2 and the second exhaust pipe 3.
- the first exhaust pipe 2 and the second exhaust pipe 3 are connected by being fastened with a V band 5 with a gasket 4 interposed between the first exhaust pipe 2 and the second exhaust pipe 3.
- the first exhaust pipe 2 has a first exhaust pipe main body 11 having a substantially cylindrical shape, and a V-band flange 12 fixed to the first exhaust pipe main body 11.
- the inner peripheral surface of the first exhaust pipe main body 11 defines an internal space that allows the flow of exhaust gas.
- the V band flange 12 of the first exhaust pipe 2 is an annular member that is tightened by the V band 5 when connecting the first exhaust pipe 2 and the second exhaust pipe 3, and has a size of an inner diameter of the V band flange 12. Is set slightly larger than the outer diameter of the first exhaust pipe main body 11.
- the V-band flange 12 has an opening 18 on one side in the axial direction of a space defined on the inner peripheral surface, and an opening 19 on the other side in the axial direction.
- the outer peripheral surface 17 of the V-band flange 12 has a tapered one-sided inclined outer peripheral surface 13 that expands in diameter from one side opening 18 toward the other side in the axial direction, and expands toward one side in the axial direction from the other side opening 19.
- the V-band flange 12 On the intermediate outer peripheral surface 15 of the V-band flange 12, a groove portion (tube-side locking portion) 16 extending over the entire area in the circumferential direction so as to be depressed inward in the radial direction is formed.
- the V-band flange 12 has an inner end portion through which an end on the exhaust downstream side of the first exhaust pipe main body 11 (hereinafter simply referred to as a downstream end) is inserted, and a distal end 10 on the exhaust downstream side of the first exhaust pipe main body 11.
- the first exhaust pipe main body 11 is fixed to the first exhaust pipe main body 11 by welding in a state of being disposed on the exhaust upstream side.
- a protruding front end 20 protruding from the V band flange 12 to the exhaust downstream side is provided at the downstream end of the first exhaust pipe main body 11.
- one inclined outer peripheral surface 13 on one side of the V band flange 12 is located on the exhaust upstream side, and the other inclined outer peripheral surface 14 on the other side of the V band flange 12 is provided. Is located downstream of the exhaust.
- the gasket 4 is a gasket formed by stamping a metal thin plate into a predetermined shape and pressing the same, and has a substantially annular gasket main body 31 and an outer peripheral edge of the gasket main body 31.
- the gasket main body 31 is formed in a tapered shape that increases in diameter from one axial side of the central axis of the inner diameter portion of the gasket main body 31 to the other side.
- the part of the outer peripheral edge 36 of the gasket main body 31 where the plurality of claw portions 32 are provided is the center of the inner diameter portion of the gasket main body 31 when the gasket main body 31 is viewed from the axial direction.
- a virtual straight line L2 including a point intersecting a virtual straight line L1 passing through O (indicated by a two-dot chain line L1 in FIG. 4) and a center O of the inner diameter portion of the gasket main body 31 and orthogonal to the virtual straight line L1 ( 4 (indicated by a two-dot chain line L2 in FIG. 4). That is, the intervals between the plurality of claw portions 32 in the circumferential direction are all equal.
- the plurality of claw portions 32 each have an extending portion 33 and a protruding portion 34.
- the extension portion 33 extends from the region 37 of the outer peripheral edge 36 of the gasket main body 31 to one axial side of the gasket main body 31.
- the length of the extension portion 33 is substantially the same as the length from the edge on the exhaust downstream side of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2 to the groove portion 16.
- the protruding portion 34 is bent from the tip of the extending portion 33 and extends radially inward. That is, the projecting portion 34 is provided at a position corresponding to the groove 16 of the V band flange 12 of the first exhaust pipe 2. Note that the number of the plurality of claw portions 32 is not limited to four.
- the second exhaust pipe 3 has a cylindrical second exhaust pipe main body 21 having the same diameter as the first exhaust pipe main body 11, and a V band fixed to the second exhaust pipe main body 21. And a flange 22.
- the inner peripheral surface of the second exhaust pipe main body 21 defines an internal space that allows the flow of exhaust gas.
- the V band flange 22 of the second exhaust pipe 3 is a substantially cylindrical member that is tightened by the V band 5 when connecting the first exhaust pipe 2 and the second exhaust pipe 3, and has the same diameter portion 23 and the enlarged diameter portion. 24 integrally.
- the same-diameter portion 23 is formed in a tubular shape and extends linearly along a predetermined direction.
- the size of the inner diameter of the same diameter portion 23 is set slightly larger than the size of the outer diameter of the second exhaust pipe main body 21.
- the enlarged diameter portion 24 extends in an inversely tapered shape so as to increase in diameter from one end (one end edge) of the same diameter portion 23 in the axial direction (the predetermined direction) to one side.
- the V-band flange 22 is formed in a state where the end on the exhaust upstream side (hereinafter, simply referred to as an upstream end) of the second exhaust pipe main body 21 is inserted from the other side in the axial direction into the inner diameter part of the same diameter part 23. 2 It is fixed to the exhaust pipe main body 21 by welding.
- the exhaust upstream end of the second exhaust pipe main body 21 is disposed on the exhaust downstream side of the exhaust upstream end of the same diameter portion 23 within the same diameter portion 23 of the V-band flange 22. That is, a region where the second exhaust pipe main body 21 is not inserted is provided on the exhaust upstream side inside the same diameter portion 23.
- the inclination angle of the inner peripheral surface 28 of the enlarged diameter portion 24 of the V band flange 22 with respect to the outer peripheral surface 27 of the second exhaust pipe main body 21 on the exhaust upstream side in the cross section along the axial direction of the second exhaust pipe main body 21 is the first.
- the radial distance from the outer peripheral surface 27 of the second exhaust pipe main body 21 to the tip of the enlarged diameter portion 24 of the V-band flange 22 of the second exhaust pipe 3 is the distance between the outer peripheral surface 9 of the first exhaust pipe main body 11 and the first exhaust pipe.
- the distance in the radial direction from the pipe 2 to the intermediate outer peripheral surface 15 of the V band flange 12 is set to be substantially the same.
- the V band 5 is a band for tightening the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3, and has a substantially annular shape. It has a frame member 41 and a plurality (three in this embodiment) of V-shaped members 42 fixed to the inner peripheral surface 49 of the frame member 41.
- the frame member 41 is formed in a substantially annular shape by curving so that the short sides of the band-shaped member are close to each other. Both ends of the frame member 41 are separated from each other in the circumferential direction, and fastening portions 43 are provided at both ends of the frame member 41, respectively.
- the plurality of V-shaped members 42 are formed in an arc shape shorter than the frame member 41, are substantially V-shaped members that extend in the circumferential direction while being recessed radially outward, and have a bottom plate portion 44 that is long in the circumferential direction. And a pair of side plate portions 45 extending radially inward from the both end portions in the width direction of the bottom plate portion 44 in a direction away from each other.
- the axial length (width) of the bottom plate portion 44 is slightly longer than the axial length of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2.
- the V-shaped member 42 is arranged in series along the inner peripheral surface 49 of the frame member 41 in the circumferential direction, and in a state where the outer peripheral surface 50 of the bottom plate portion 44 is in surface contact with the inner peripheral surface 49 of the frame member 41. Fixed.
- the plurality of V-shaped members 42 are separated from each other in the circumferential direction.
- the gasket 4 When connecting the first exhaust pipe 2 and the second exhaust pipe 3, first, the gasket 4 is temporarily held on the first exhaust pipe 2.
- the claw portion 32 In order to temporarily hold the gasket 4 with respect to the first exhaust pipe 2, the claw portion 32 extends from the projecting distal end portion 20 of the first exhaust pipe main body 11 of the first exhaust pipe 2 to the opening of the gasket main body 31 of the gasket 4.
- the gasket main body 31 is inserted into the gasket 4 from one side in the axial direction, and the tips of the plurality of claws 32 of the gasket 4 are brought into contact with the inclined outer peripheral surface 14 on the other side of the V band flange 12 of the first exhaust pipe 2.
- the gasket 4 is pushed toward the exhaust upstream side of the first exhaust pipe 2, and while the extension 33 of the claw 32 of the gasket 4 is elastically deformed radially outward, the projection 34 of the claw 32 is connected to the V band flange. 12 is moved to the intermediate outer peripheral surface 15 along the other inclined outer peripheral surface 14.
- the projection of the claw portion 32 reaches the groove 16 of the V-band flange 12 and enters the groove 16 from the outside in the radial direction to the inside in the radial direction due to the restoring force of the extension portion 33 of the claw portion 32.
- the claw 32 of the gasket 4 is locked in the groove 16 of the V band flange 12 of the first exhaust pipe 2, and the gasket 4 is temporarily held on the first exhaust pipe 2.
- one side surface 35 of the gasket main body 31 comes into surface contact with the other inclined outer peripheral surface 14 on the other side of the V-band flange 12, and the claw portion 32 extends.
- a portion 33 extends along the intermediate outer peripheral surface 15 of the V-band flange 12.
- the projecting distal end 20 of the first exhaust pipe 2 on the exhaust downstream side of the first exhaust pipe main body 11 is connected to the second exhaust pipe 3.
- the gasket 4 is inserted into the same diameter portion 23 of the V band flange 22, and the other side surface 38 of the gasket main body 31 of the gasket 4 comes into surface contact with the inner peripheral surface 28 of the enlarged diameter portion 24 of the V band flange 22 of the second exhaust pipe 3. Let it. That is, the gasket 4 is interposed between the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3. In this state, the exhaust downstream end of the first exhaust pipe main body 11 and the exhaust upstream end of the second exhaust pipe main body 21 are separated from each other in the axial direction.
- the V band 5 is arranged at a predetermined position radially outside the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3.
- the predetermined position is such that the inner side surface 47 of the pair of side plate portions 45 of the V-shaped member 42 of the V band 5 has the inclined outer peripheral surface 13 on one side of the V band flange 12 of the first exhaust pipe 2 and the second exhaust pipe 3.
- the bottom plate portion 44 of the V-shaped member 42 of the V band 5 is moved radially from the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2. This is the position that is separated outward.
- the claw 32 of the gasket 4 is engaged with the groove 16 of the V band flange 12.
- the gasket 4 can be temporarily held on the V band flange 12.
- the extension 33 of the claw 32 of the gasket 4 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5.
- the gasket 4 and the V-shaped member 42 of the V-band 5 do not interfere with each other because the gasket 4 is spaced radially inward from the inner peripheral surface 46.
- a groove (tube-side locking portion) 16 is provided in the V band flange 12 of the first exhaust pipe 2, and the claw 32 of the gasket 4 enters the groove 16 from the outside in the radial direction to the inside in the radial direction.
- the V band flange 12 of the exhaust pipe 2 is provided with a convex tube-side locking portion, and the claw portion 32 of the gasket 4 is locked to the pipe-side locking portion. The protrusion amount of the claw portion 32 from the outer peripheral surface 15 to the outside in the radial direction can be suppressed.
- the extension 33 of the claw portion 32 is connected to the inner peripheral surface of the bottom plate 44 of the V-shaped member 42 of the V-band 5. 46 can be largely spaced radially inward.
- the claw portion 32 of the gasket 4 is provided in a partial area 37 of the outer peripheral edge 36 of the gasket main body 31, the gasket 32 is provided over the entire peripheral region of the outer peripheral edge of the gasket main body 31. 4 can reduce the material cost.
- the gasket 4 since the gasket 4 has the plurality of claw portions 32, the gasket 4 can be temporarily held securely to the V band flange 12 of the first exhaust pipe 2, as compared with the case where only one claw portion 32 is provided. .
- the groove 16 of the V-band flange 12 of the first exhaust pipe 2 is formed over the entire circumferential direction of the intermediate outer peripheral surface 15 of the V-band flange 12 of the first exhaust pipe 2.
- the region to be formed is not limited to this.
- the groove may be formed only at the position corresponding to the claw 32 of the gasket 4 on the intermediate outer peripheral surface 15 of the V band flange 12. In this case, the rotation of the gasket 4 with respect to the V band flange 12 can be prevented while the gasket 4 is temporarily held with respect to the V band flange 12 of the first exhaust pipe 2.
- the gasket temporary holding structure according to the second embodiment is different from the first embodiment in that a projection 53 is provided in place of the groove 16 in the V band flange 12 of the first exhaust pipe 2.
- a projection 53 is provided in place of the groove 16 in the V band flange 12 of the first exhaust pipe 2.
- symbol is attached
- a protrusion (pipe-side locking part) 53 that protrudes radially outward and extends over the entire circumferential direction. Is formed.
- the length of the extension portion 33 of the claw portion 32 of the gasket 4 is from the exhaust downstream end edge of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2 to the exhaust upstream surface of the projection 53. Slightly longer than length.
- the protruding portion 34 is bent from the tip of the extending portion 33 and extends radially inward. That is, the protrusion 34 is provided at a position corresponding to the protrusion 53 of the V band flange 12 of the first exhaust pipe 2.
- the protrusion 53 of the V band flange 12 of the first exhaust pipe 2 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5. Is separated radially inward from the inner peripheral surface 46 of the second member.
- the claw portion 32 of the gasket 4 locked to the projection 53 of the V band flange 12 of the first exhaust pipe 2 is connected to the inner peripheral surface 46 of the V-shaped member 42 of the V band 5 and the V band flange 12 of the first exhaust pipe 2.
- the extension 33 of the claw 32 of the gasket 4 is spaced radially inward from the inner peripheral surface 46 of the bottom plate 44 of the V-shaped member 42 of the V-band 5.
- the claw 32 of the gasket 4 is engaged with the projection 53 of the V band flange 12. Stopping, the gasket 4 can be temporarily held on the V band flange 12.
- the extension 33 of the claw 32 of the gasket 4 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5. Since it is spaced radially inward from the inner peripheral surface 46, the gasket 4 and the V-shaped member 42 of the V-band 5 can be moved even if the projection 53 projects radially outward from the intermediate outer peripheral surface 15 of the V-band flange 12. Does not interfere.
- the projection 53 of the V band flange 12 of the first exhaust pipe 2 is formed over the entire circumferential direction of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2.
- the region in which 53 is formed is not limited to this.
- the protrusion may be formed only at the position corresponding to the claw 32 of the gasket 4 on the intermediate outer peripheral surface 15 of the V band flange 12.
- the present invention has been described based on the above-described embodiment, the present invention is not limited to the content of the above-described embodiment, and can be appropriately changed without departing from the present invention. That is, other embodiments, examples, operation techniques, and the like performed by those skilled in the art based on this embodiment are all included in the scope of the present invention.
- the gasket-side engaging portion that engages with the tube-side engaging portion (the groove 16 and the protrusion 53) of the V band flange 12 of the first exhaust pipe 2.
- the claw portion 32 extending to one side from the partial area 37 of the outer peripheral edge 36 of the gasket main body 31 is provided on the gasket 4, but instead of the claw portion 32, the entire peripheral area of the outer peripheral edge 36 of the gasket main body 31 is provided.
- the gasket 4 may be provided with a substantially cylindrical gasket-side locking portion extending from the gasket to one side.
- the gasket 4 is provided with a plurality of gasket-side locking portions (claw portions 32).
- the gasket 4 may be provided with one gasket-side locking portion. .
- the intervals between the plurality of claws 32 of the gasket 4 are equal, but the intervals between the claws 32 may be different.
- the V-band flange 12 of the first exhaust pipe 2 and the first exhaust pipe main body 11 are separately provided, and the V-band flange 12 is attached to the first exhaust pipe main body 11.
- the V-band flange 12 of the first exhaust pipe 2 may be integrally formed with the first exhaust pipe main body 11.
- a bulged portion (V-band flange) 62 formed by bulging the first exhaust pipe 60 itself radially outward is provided on the downstream end 61 of the first exhaust pipe 60 over the entire circumference.
- the bulging portion 62 may function as a V band flange.
- the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3 have different shapes, but may have substantially the same shape.
- substantially the same V-band flange 71 may be fixed to the first exhaust pipe 70 and the second exhaust pipe 72.
- the V-band flange 71 is an annular V-band flange, and is provided at each of the other end (the other end) of the first exhaust pipe 70 and one end (one end) of the second exhaust pipe 72.
- a distal end surface portion 74 extending perpendicular to the axial direction of the exhaust pipes 70 and 72, and an outer peripheral surface portion (non-contact area) 75 extending from the outer peripheral edge of the distal end surface portion 74 of the first exhaust pipe 70 to one side along the axial direction.
- An outer peripheral surface portion (non-contact area) 78 extending from the outer peripheral edge of the distal end surface portion 74 of the second exhaust pipe 72 to the other side along the axial direction, and one end (one end of one end) of the outer peripheral surface portion 75 of the first exhaust pipe 70 ) And an inclined surface portion 76 that extends in a tapered shape from the other end (the other end) of the outer peripheral surface portion 78 of the second exhaust pipe 72 toward the outer peripheral surface of each of the exhaust pipes 70 and 72.
- a pipe-side locking portion (the groove 77 in FIG. 7) may be provided on the outer peripheral surface portions 75 and 78 of the V band flange 71 of one of the first exhaust pipe 70 and the second exhaust pipe 72.
- the gasket 4 is made of metal.
- the gasket 4 may be made of resin.
- the temporary holding structure of the gasket is applied to the exhaust pipe (flow pipe) 1.
- the present invention is not limited to this.
- the present invention may be applied to a flow pipe (flow pipe) such as a pipe or a fuel supply pipe.
- the gasket temporary holding structure of the present invention can be widely used for distribution pipes of trucks and other vehicles.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Exhaust Silencers (AREA)
- Joints With Sleeves (AREA)
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
- Gasket Seals (AREA)
Abstract
This temporary holding structure for a gasket (4) is for, when a first V band flange (12) of a first circulation pipe (2) and a second V band flange (22) of a second circulation pipe (3) are fastened and coupled with a V band (5), temporarily holding the gasket (4) interposed between the first V band flange (12) of the first circulation pipe (2) and the second V band flange (22) of the second circulation pipe (3) with respect to the first V band flange (12) of the first circulation pipe (2). The outer peripheral surface (17) of the first V band flange (12) of the first circulation pipe (2) has a non-contact area (15) that, when being fastened with the V band (5), is spaced apart from the inner peripheral surface (46) of the V band (5) to the radially inner side. The first V band flange (12) of the first circulation pipe (2) has a pipe-side locking part (16) that is formed in the non-contact area (15). The gasket (4) has a gasket-side locking part (32) that is locked at the pipe-side locking part (16) of the first V band flange (12) of the first circulation pipe (2).
Description
本開示は、配管構造に設けられるガスケットの仮保持構造に関する。
The present disclosure relates to a temporary holding structure for a gasket provided in a piping structure.
特許文献1には、第1のパイプと第2のパイプとの間にガスケットを介装させた状態で、C型クランプの締め付けによって第1のパイプと第2のパイプとを接続するパイプの接続部構造が記載されている。第1のパイプの端部付近には径方向外側に膨出する山形のビードが形成される。第2のパイプの端部側には第1のパイプのうち山形のビードより先端のパイプ先端部分の外径より少し大径の大径部が形成され、大径部の端部には径方向外側に拡開して第1のパイプの山形ビードの端部側テーパ面に当接するフレアが形成される。第1のパイプのパイプ先端部分の外周にガスケットを装着させた状態で、第2のパイプの大径部に対してパイプ先端部分を差し込むことにより、大径部とパイプ先端部分との間にガスケットが圧入介装され、第1のパイプと第2のパイプとの接続部のシールが行われる。C型クランプを第1のパイプと第2のパイプの接続部外周に装着した状態で軸心方向に締め付けることによって、第2のパイプにおけるフレアの内面が、第1のパイプにおける山形ビードの端部側テーパ面に強く圧接された状態になる。
Patent Literature 1 discloses a pipe connection that connects a first pipe to a second pipe by tightening a C-type clamp with a gasket interposed between the first pipe and the second pipe. The part structure is described. Near the end of the first pipe, a mountain-shaped bead bulging outward in the radial direction is formed. At the end of the second pipe, a large-diameter portion slightly larger than the outer diameter of the tip end portion of the first pipe is formed at the end of the large-diameter bead. A flare is formed that expands outward and abuts the end-side tapered surface of the angle bead of the first pipe. With the gasket attached to the outer periphery of the pipe tip of the first pipe, the gasket is inserted between the large diameter portion and the pipe tip by inserting the pipe tip into the large diameter portion of the second pipe. Is press-fitted, and the connection between the first pipe and the second pipe is sealed. By axially tightening the C-type clamp with the C-type clamp attached to the outer periphery of the connection between the first pipe and the second pipe, the inner surface of the flare in the second pipe becomes the end of the chevron bead in the first pipe. It comes into a state of being strongly pressed against the side taper surface.
ところで、2つのパイプ(流通管)をC型クランプ(Vバンド)によって接続する際に、第1の流通管の山形ビードの端部側テーパ面と第2の流通管のフレアの内面との間にガスケットを介装する場合がある。この場合、第1の流通管の山形ビードの端部側テーパ面上に配置したガスケットを第2の流通管のフレアの内面で挟持する前に、ガスケットが第1の流通管の山形ビードの端部側テーパ面からずれたり脱落したりする可能性があり、流通管の接続作業の作業性が低下する可能性がある。ガスケットの脱落等を防止するためにガスケットに係止部等を設けてガスケットを流通管の山形ビードに係止して仮保持することが考えられるが、山形ビードの外周にはVバンドが巻かれるので、ガスケットの係止部がVバンドと干渉する可能性があり、Vバンドとの干渉によってガスケットが歪んでシール性が低下してしまうおそれがある。
By the way, when two pipes (flow pipes) are connected by a C-type clamp (V-band), the gap between the end-side tapered surface of the angled bead of the first flow pipe and the inner surface of the flare of the second flow pipe. In some cases, a gasket is interposed. In this case, before the gasket disposed on the end-side tapered surface of the angle bead of the first flow pipe is sandwiched by the inner surface of the flare of the second flow pipe, the gasket is moved to the end of the angle bead of the first flow pipe. There is a possibility that it may shift or fall off from the taper surface on the part side, and there is a possibility that the workability of the connection work of the distribution pipe may be reduced. In order to prevent the gasket from falling off, it is conceivable to provide a locking portion or the like on the gasket and temporarily hold the gasket by locking it to the angle bead of the flow pipe. However, a V band is wound around the outer periphery of the angle bead Therefore, the locking portion of the gasket may interfere with the V band, and the interference with the V band may distort the gasket and reduce the sealing performance.
そこで、本開示は、ガスケットとVバンドとの干渉を抑えることができ、ガスケットを流通管に対して仮保持することが可能なガスケットの仮保持構造の提供を目的とする。
Accordingly, an object of the present disclosure is to provide a gasket temporary holding structure capable of suppressing interference between a gasket and a V band and temporarily holding the gasket with respect to a flow pipe.
上記目的を達成すべく、本発明の第1の態様は、第1の流通管の先端側の第1のVバンドフランジと第2の流通管の先端側の第2のVバンドフランジをVバンドで締め付けて連結する際に、第1の流通管の第1のVバンドフランジと第2の流通管の第2のVバンドフランジとの間に介在させるガスケットを、第1の流通管の第1のVバンドフランジに対して仮保持するガスケットの仮保持構造である。第1の流通管の第1のVバンドフランジの外周面は、Vバンドの締め付け時にVバンドの内周面から径方向内側へ離間してVバンドの内周面との間に空間を区画する非当接領域を有する。第1の流通管の第1のVバンドフランジは、外周面の非当接領域に形成される凹状又は凸状の管側係止部を有する。ガスケットは、円環状のガスケット本体と、ガスケット本体の外周縁のうちの少なくとも一部の領域に設けられるガスケット側係止部とを有する。ガスケットのガスケット側係止部は、ガスケット本体を第1の流通管の第1のVバンドフランジの先端側の面に沿って配置した状態で第1の流通管の第1のVバンドフランジの管側係止部に係止される。
In order to achieve the above object, a first aspect of the present invention relates to a method of forming a first V-band flange at the distal end of a first flow pipe and a second V-band flange at a distal end of a second flow pipe. When connecting by tightening, the gasket interposed between the first V-band flange of the first flow pipe and the second V-band flange of the second flow pipe is connected to the first flow pipe by the first flow pipe. Is a temporary holding structure for a gasket that is temporarily held on the V band flange. The outer peripheral surface of the first V-band flange of the first flow pipe is spaced radially inward from the inner peripheral surface of the V-band when the V-band is tightened to define a space between the outer peripheral surface and the inner peripheral surface of the V-band. It has a non-contact area. The first V-band flange of the first flow pipe has a concave or convex pipe-side locking portion formed in a non-contact area on the outer peripheral surface. The gasket has an annular gasket main body and a gasket-side engaging portion provided in at least a part of an outer peripheral edge of the gasket main body. The gasket-side locking portion of the gasket is configured such that the gasket main body is arranged along the surface of the first V-band flange of the first V-band flange along the distal end surface of the first V-band flange of the first V-band flange. It is locked by the side locking portion.
上記構成では、第1の流通管の第1のVバンドフランジが管側係止部を有し、ガスケットが管側係止部に係止されるガスケット側係止部を有するので、ガスケットを第1の流通管の第1のVバンドフランジに対して仮保持することができる。
In the above configuration, the first V-band flange of the first flow pipe has the pipe-side locking portion, and the gasket has the gasket-side locking portion locked to the pipe-side locking portion. It can be temporarily held on the first V-band flange of one flow pipe.
また、第1の流通管の第1のVバンドフランジの外周面の非当接領域は、Vバンドの締め付け時にVバンドの内周面から径方向内側へ離間してVバンドの内周面との間に空間を区画する。このため、非当接領域に形成される管側係止部に係止されるガスケット側係止部は、非当接領域とVバンドの内周面との間の空間内で管側係止部に係止される。従って、ガスケット側係止部をVバンドに対して径方向内側へ離間させることができるので、ガスケットとVバンドの内側面との干渉を抑えることができる。
The non-contact area on the outer peripheral surface of the first V-band flange of the first flow pipe is separated from the inner peripheral surface of the V-band radially inward when the V-band is tightened, and is separated from the inner peripheral surface of the V-band. A space is defined between them. For this reason, the gasket-side locking portion locked by the tube-side locking portion formed in the non-contact region forms the tube-side locking in the space between the non-contact region and the inner peripheral surface of the V band. Locked to the part. Therefore, the gasket-side locking portion can be separated radially inward from the V band, so that interference between the gasket and the inner surface of the V band can be suppressed.
従って、ガスケットとVバンドとの干渉を抑えることができ、ガスケットを流通管に対して仮保持することができる。
Therefore, interference between the gasket and the V band can be suppressed, and the gasket can be temporarily held in the flow pipe.
本発明の第2の態様は、第1の態様のガスケットの仮保持構造であって、第1の流通管の第1のVバンドフランジの管側係止部は、第1の流通管の第1のVバンドフランジの外周面の非当接領域から径方向内側に凹む凹状の管側係止部である。ガスケット側係止部は、凹状の管側係止部に対応する位置に配置されて凹状の管側係止部に対して径方向外側から径方向内側へ入り込むことによって係止される突出部を有する。
A second aspect of the present invention is the temporary holding structure for a gasket of the first aspect, wherein the pipe side locking portion of the first V-band flange of the first flow pipe has the first side of the first flow pipe. 1 is a concave tube-side locking portion that is recessed radially inward from a non-contact area on the outer peripheral surface of the V band flange. The gasket-side locking portion is provided at a position corresponding to the concave tube-side locking portion, and has a protrusion that is locked by entering the concave tube-side locking portion from the radial outside to the radial inside. Have.
上記構成では、ガスケット側係止部の突出部が凹状の管側係止部に対して径方向外側から径方向内側へ入り込むことによって係止されるので、第1のVバンドフランジの外周面の非当接領域から径方向外側に突出する凸状の管側係止部に対してガスケット側係止部を係止する場合と比べ、第1のVバンドフランジの外周面から径方向外側へのガスケット側係止部の突出を抑えて、ガスケットとVバンドの内側面との干渉を抑えることができる。
In the above configuration, since the protrusion of the gasket side locking portion is locked by entering the concave tube side locking portion from the radial outside to the radial inside, the outer peripheral surface of the first V-band flange is locked. As compared with the case where the gasket-side locking portion is locked to the convex tube-side locking portion protruding radially outward from the non-contact area, the gasket-side locking portion extends radially outward from the outer peripheral surface of the first V-band flange. The protrusion of the gasket-side locking portion can be suppressed, and interference between the gasket and the inner surface of the V band can be suppressed.
本発明の第3の態様は、第1又は第2の態様のガスケットの仮保持構造であって、ガスケットのガスケット側係止部は、ガスケット本体の外周縁の一部の領域に設けられる。
The third aspect of the present invention is the gasket temporary holding structure according to the first or second aspect, wherein the gasket-side engaging portion of the gasket is provided in a partial area of the outer peripheral edge of the gasket main body.
上記構成では、ガスケット側係止部がガスケット本体の外周縁の一部の領域に設けられるので、ガスケット側係止部をガスケットの外周縁の全周域に設ける場合に比べ、ガスケットの材料コストを低減することができる。
In the above configuration, since the gasket-side locking portion is provided in a part of the outer peripheral edge of the gasket main body, the material cost of the gasket is reduced as compared with the case where the gasket-side locking portion is provided in the entire outer peripheral region of the gasket. Can be reduced.
本発明の第4の態様は、第3の態様のガスケットの仮保持構造であって、ガスケットは、ガスケット側係止部を複数有する。
第 A fourth aspect of the present invention is the gasket temporary holding structure of the third aspect, wherein the gasket has a plurality of gasket-side locking portions.
上記構成では、ガスケットが複数のガスケット側係止部を有するので、ガスケットを第1の流通管の第1のVバンドフランジに対して確実に仮保持することができる。
In the above configuration, since the gasket has the plurality of gasket-side locking portions, the gasket can be temporarily temporarily securely held to the first V-band flange of the first flow pipe.
本開示のガスケットの仮保持構造によれば、Vバンドとの干渉を抑えることができ、ガスケットを流通管に対して仮保持することができる。
According to the gasket temporary holding structure of the present disclosure, interference with the V band can be suppressed, and the gasket can be temporarily held in the flow pipe.
以下、本発明の第1実施形態について図面を参照して詳細に説明する。なお、図1、図3及び図5の白抜き矢印は、排気ガスの流通方向を示す。
Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings. 1, 3, and 5 indicate the flow direction of the exhaust gas.
図1及び図2に示すように、本実施形態に係るガスケットの仮保持構造は、エンジン(図示省略)からの排気ガスが流通する排気管1に適用される。排気管1は、エンジン側から延びる第1排気管(第1の流通管)2と、第1排気管2の排気下流側に配置される第2排気管(第2の流通管)3とを有する。第1排気管2と第2排気管3との間には、第1排気管2と第2排気管3との間からの排気ガスの漏出を防止するガスケット4が配置される。第1排気管2と第2排気管3とは、第1排気管2と第2排気管3との間にガスケット4を介在させた状態で、Vバンド5で締め付けられることによって連結される。
As shown in FIGS. 1 and 2, the gasket temporary holding structure according to the present embodiment is applied to an exhaust pipe 1 through which exhaust gas from an engine (not shown) flows. The exhaust pipe 1 includes a first exhaust pipe (first flow pipe) 2 extending from the engine side, and a second exhaust pipe (second flow pipe) 3 arranged on the exhaust downstream side of the first exhaust pipe 2. Have. A gasket 4 is disposed between the first exhaust pipe 2 and the second exhaust pipe 3 to prevent leakage of exhaust gas from between the first exhaust pipe 2 and the second exhaust pipe 3. The first exhaust pipe 2 and the second exhaust pipe 3 are connected by being fastened with a V band 5 with a gasket 4 interposed between the first exhaust pipe 2 and the second exhaust pipe 3.
図2及び図3に示すように、第1排気管2は、略円筒形状の第1排気管本体11と、第1排気管本体11に固定されるVバンドフランジ12とを有する。第1排気管本体11の内周面は、排気ガスの流通を許容する内部空間を区画する。第1排気管2のVバンドフランジ12は、第1排気管2と第2排気管3とを連結する際にVバンド5によって締め付けられる円環状部材であり、Vバンドフランジ12の内径の大きさは、第1排気管本体11の外径の大きさより僅かに大きく設定される。Vバンドフランジ12は、その内周面に区画される空間の軸方向一側の一側開口18と、軸方向他側の他側開口19とを有する。Vバンドフランジ12の外周面17は、一側開口18から軸方向他側へ向かって拡径する逆テーパ状の一側傾斜外周面13と、他側開口19から軸方向一側へ向かって拡径する逆テーパ状の他側傾斜外周面14と、軸方向に沿って延びて一側傾斜外周面13の他端縁と他側傾斜外周面14の一端縁とを連結する中間外周面(非当接領域)15とによって構成される。すなわち、Vバンドフランジ12の軸方向に沿った断面形状は、略台形状となる。Vバンドフランジ12の中間外周面15には、径方向内側へ凹んだ状態で周方向全域に亘って延びる溝部(管側係止部)16が形成される。Vバンドフランジ12は、その内径部に第1排気管本体11の排気下流側の端部(以下、単に下流端部という。)が挿通され、第1排気管本体11の排気下流側の先端10よりも排気上流側に配置された状態で、第1排気管本体11に対して溶接によって固定される。すなわち、第1排気管本体11の下流端部には、Vバンドフランジ12から排気下流側へ突出する突出先端部20が設けられる。Vバンドフランジ12が第1排気管本体11に対して固定された状態では、Vバンドフランジ12の一側傾斜外周面13が排気上流側に位置し、Vバンドフランジ12の他側傾斜外周面14が排気下流側に位置する。
As shown in FIGS. 2 and 3, the first exhaust pipe 2 has a first exhaust pipe main body 11 having a substantially cylindrical shape, and a V-band flange 12 fixed to the first exhaust pipe main body 11. The inner peripheral surface of the first exhaust pipe main body 11 defines an internal space that allows the flow of exhaust gas. The V band flange 12 of the first exhaust pipe 2 is an annular member that is tightened by the V band 5 when connecting the first exhaust pipe 2 and the second exhaust pipe 3, and has a size of an inner diameter of the V band flange 12. Is set slightly larger than the outer diameter of the first exhaust pipe main body 11. The V-band flange 12 has an opening 18 on one side in the axial direction of a space defined on the inner peripheral surface, and an opening 19 on the other side in the axial direction. The outer peripheral surface 17 of the V-band flange 12 has a tapered one-sided inclined outer peripheral surface 13 that expands in diameter from one side opening 18 toward the other side in the axial direction, and expands toward one side in the axial direction from the other side opening 19. A tapered other-side inclined outer peripheral surface 14, and an intermediate outer peripheral surface (not shown) extending along the axial direction and connecting the other end edge of the one-side inclined outer peripheral surface 13 and one end edge of the other-side inclined outer peripheral surface 14. 15). That is, the cross-sectional shape along the axial direction of the V band flange 12 is substantially trapezoidal. On the intermediate outer peripheral surface 15 of the V-band flange 12, a groove portion (tube-side locking portion) 16 extending over the entire area in the circumferential direction so as to be depressed inward in the radial direction is formed. The V-band flange 12 has an inner end portion through which an end on the exhaust downstream side of the first exhaust pipe main body 11 (hereinafter simply referred to as a downstream end) is inserted, and a distal end 10 on the exhaust downstream side of the first exhaust pipe main body 11. The first exhaust pipe main body 11 is fixed to the first exhaust pipe main body 11 by welding in a state of being disposed on the exhaust upstream side. That is, at the downstream end of the first exhaust pipe main body 11, a protruding front end 20 protruding from the V band flange 12 to the exhaust downstream side is provided. In a state where the V band flange 12 is fixed to the first exhaust pipe main body 11, one inclined outer peripheral surface 13 on one side of the V band flange 12 is located on the exhaust upstream side, and the other inclined outer peripheral surface 14 on the other side of the V band flange 12 is provided. Is located downstream of the exhaust.
図2及び図4に示すように、ガスケット4は、金属製の薄板を所定形状に打ち抜き、プレス加工により形成されるガスケットであって、略円環状のガスケット本体31と、ガスケット本体31の外周縁36のうちの一部の領域(本実施形態では、4箇所の領域37)37から一体的に延びる複数(本実施形態では4つ)の爪部(ガスケット側係止部)32とを有する。ガスケット本体31は、ガスケット本体31の内径部の中心軸の軸方向一側から他側へ向かって拡径するテーパ形状に形成される。ガスケット本体31の外周縁36のうち複数の爪部32が設けられる上記一部の領域37は、本実施形態では、ガスケット本体31を軸方向から視た状態で、ガスケット本体31の内径部の中心Oを通る仮想直線L1(図4に2点鎖線L1で示す。)と交叉する点を含む2箇所と、ガスケット本体31の内径部の中心Oを通り且つ仮想直線L1と直交する仮想直線L2(図4に2点鎖線L2で示す。)と交叉する点を含む2箇所との計4箇所の領域37である。すなわち、複数の爪部32の互いの周方向の間隔は、全て等しい。複数の爪部32は、延出部33と突出部34とをそれぞれ有する。延出部33は、ガスケット本体31の外周縁36の上記領域37からガスケット本体31の軸方向一側へ延びる。延出部33の長さは、第1排気管2のVバンドフランジ12の中間外周面15の排気下流側の端縁から溝部16までの長さと略同一である。突出部34は、延出部33の先端から曲折して径方向内側へ延びる。すなわち、突出部34は、第1排気管2のVバンドフランジ12の溝部16に対応する位置に設けられる。なお、複数の爪部32の数は4つに限定されるものではない。
As shown in FIGS. 2 and 4, the gasket 4 is a gasket formed by stamping a metal thin plate into a predetermined shape and pressing the same, and has a substantially annular gasket main body 31 and an outer peripheral edge of the gasket main body 31. A plurality (four in this embodiment) of claw portions (gasket-side locking portions) 32 integrally extending from some of the regions (four regions 37 in this embodiment) 37 of the 36. The gasket main body 31 is formed in a tapered shape that increases in diameter from one axial side of the central axis of the inner diameter portion of the gasket main body 31 to the other side. In the present embodiment, the part of the outer peripheral edge 36 of the gasket main body 31 where the plurality of claw portions 32 are provided is the center of the inner diameter portion of the gasket main body 31 when the gasket main body 31 is viewed from the axial direction. A virtual straight line L2 (including a point intersecting a virtual straight line L1 passing through O (indicated by a two-dot chain line L1 in FIG. 4) and a center O of the inner diameter portion of the gasket main body 31 and orthogonal to the virtual straight line L1 ( 4 (indicated by a two-dot chain line L2 in FIG. 4). That is, the intervals between the plurality of claw portions 32 in the circumferential direction are all equal. The plurality of claw portions 32 each have an extending portion 33 and a protruding portion 34. The extension portion 33 extends from the region 37 of the outer peripheral edge 36 of the gasket main body 31 to one axial side of the gasket main body 31. The length of the extension portion 33 is substantially the same as the length from the edge on the exhaust downstream side of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2 to the groove portion 16. The protruding portion 34 is bent from the tip of the extending portion 33 and extends radially inward. That is, the projecting portion 34 is provided at a position corresponding to the groove 16 of the V band flange 12 of the first exhaust pipe 2. Note that the number of the plurality of claw portions 32 is not limited to four.
図2及び図3に示すように、第2排気管3は、第1排気管本体11と同径の円筒形状の第2排気管本体21と、第2排気管本体21に固定されるVバンドフランジ22とを有する。第2排気管本体21の内周面は、排気ガスの流通を許容する内部空間を区画する。第2排気管3のVバンドフランジ22は、第1排気管2と第2排気管3とを連結する際にVバンド5によって締め付けられる略円筒状部材であり、同径部23と拡径部24とを一体的に有する。同径部23は、筒状に形成され、所定方向に沿って直線状に延びる。同径部23の内径の大きさは、第2排気管本体21の外径の大きさより僅かに大きく設定される。拡径部24は、同径部23の軸方向(上記所定方向)の一端(一側の端縁)から一側へ拡径するように逆テーパ状に延びる。Vバンドフランジ22は、同径部23の内径部に軸方向他側から第2排気管本体21の排気上流側の端部(以下、単に上流端部という。)が挿通された状態で、第2排気管本体21に対して溶接によって固定される。第2排気管本体21の排気上流側の先端は、Vバンドフランジ22の同径部23内のうち、同径部23の排気上流側の端部よりも排気下流側に配置される。すなわち、同径部23の内部の排気上流側には、第2排気管本体21が挿入されない領域が設けられる。第2排気管本体21の軸方向に沿った断面における第2排気管本体21の外周面27に対するVバンドフランジ22の拡径部24の内周面28の排気上流側の傾斜角度は、第1排気管本体11の軸方向に沿った断面における第1排気管本体11の外周面9に対する第1排気管2のVバンドフランジ12の他側傾斜外周面14の排気上流側の傾斜角度と略同一に設定される。第2排気管本体21の外周面27から第2排気管3のVバンドフランジ22の拡径部24の先端までの径方向の距離は、第1排気管本体11の外周面9から第1排気管2のVバンドフランジ12の中間外周面15までの径方向の距離と略同じに設定される。
As shown in FIGS. 2 and 3, the second exhaust pipe 3 has a cylindrical second exhaust pipe main body 21 having the same diameter as the first exhaust pipe main body 11, and a V band fixed to the second exhaust pipe main body 21. And a flange 22. The inner peripheral surface of the second exhaust pipe main body 21 defines an internal space that allows the flow of exhaust gas. The V band flange 22 of the second exhaust pipe 3 is a substantially cylindrical member that is tightened by the V band 5 when connecting the first exhaust pipe 2 and the second exhaust pipe 3, and has the same diameter portion 23 and the enlarged diameter portion. 24 integrally. The same-diameter portion 23 is formed in a tubular shape and extends linearly along a predetermined direction. The size of the inner diameter of the same diameter portion 23 is set slightly larger than the size of the outer diameter of the second exhaust pipe main body 21. The enlarged diameter portion 24 extends in an inversely tapered shape so as to increase in diameter from one end (one end edge) of the same diameter portion 23 in the axial direction (the predetermined direction) to one side. The V-band flange 22 is formed in a state where the end on the exhaust upstream side (hereinafter, simply referred to as an upstream end) of the second exhaust pipe main body 21 is inserted from the other side in the axial direction into the inner diameter part of the same diameter part 23. 2 It is fixed to the exhaust pipe main body 21 by welding. The exhaust upstream end of the second exhaust pipe main body 21 is disposed on the exhaust downstream side of the exhaust upstream end of the same diameter portion 23 within the same diameter portion 23 of the V-band flange 22. That is, a region where the second exhaust pipe main body 21 is not inserted is provided on the exhaust upstream side inside the same diameter portion 23. The inclination angle of the inner peripheral surface 28 of the enlarged diameter portion 24 of the V band flange 22 with respect to the outer peripheral surface 27 of the second exhaust pipe main body 21 on the exhaust upstream side in the cross section along the axial direction of the second exhaust pipe main body 21 is the first. The inclination angle on the exhaust upstream side of the other inclined outer peripheral surface 14 of the V band flange 12 of the first exhaust pipe 2 with respect to the outer peripheral surface 9 of the first exhaust pipe main body 11 in a cross section along the axial direction of the exhaust pipe main body 11. Is set to The radial distance from the outer peripheral surface 27 of the second exhaust pipe main body 21 to the tip of the enlarged diameter portion 24 of the V-band flange 22 of the second exhaust pipe 3 is the distance between the outer peripheral surface 9 of the first exhaust pipe main body 11 and the first exhaust pipe. The distance in the radial direction from the pipe 2 to the intermediate outer peripheral surface 15 of the V band flange 12 is set to be substantially the same.
図1及び図3に示すように、Vバンド5は、第1排気管2のVバンドフランジ12と第2排気管3のVバンドフランジ22とを締め付けるためのバンドであって、略円環状の枠部材41と、枠部材41の内周面49に固定される複数(本実施形態では3つ)のV状部材42とを有する。枠部材41は、帯状部材の短辺同士を近付けるように湾曲させて略円環状に形成される。枠部材41の両端部は、互いに周方向に離間し、枠部材41の両端部には、締付部43がそれぞれ設けられる。締付部43には、挿通孔(図示省略)がそれぞれ形成されており、係る挿通孔には締付ボルト6が挿通される。枠部材41の両端部の挿通孔を挿通した締付ボルト6にはナット(図示省略)が螺合する。複数のV状部材42は、枠部材41よりも短い円弧状に形成され、径方向外側に凹んだ状態で周方向に延びる断面略V状の部材であり、周方向に長尺の底板部44と、底板部44の幅方向の両端縁部から径方向内側へ互いに離間する方向へ延びる1対の側板部45とを有する。底板部44の軸方向の長さ(幅)は、第1排気管2のVバンドフランジ12の中間外周面15の軸方向の長さよりも僅かに長い。V状部材42は、枠部材41の内周面49に沿って周方向に沿って直列的に配置され、底板部44の外周面50が枠部材41の内周面49に面接触した状態で固定される。複数のV状部材42は、周方向に互いに離間している。
As shown in FIGS. 1 and 3, the V band 5 is a band for tightening the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3, and has a substantially annular shape. It has a frame member 41 and a plurality (three in this embodiment) of V-shaped members 42 fixed to the inner peripheral surface 49 of the frame member 41. The frame member 41 is formed in a substantially annular shape by curving so that the short sides of the band-shaped member are close to each other. Both ends of the frame member 41 are separated from each other in the circumferential direction, and fastening portions 43 are provided at both ends of the frame member 41, respectively. An insertion hole (not shown) is formed in each of the fastening portions 43, and the fastening bolt 6 is inserted into the insertion hole. A nut (not shown) is screwed into the tightening bolt 6 inserted through the insertion holes at both ends of the frame member 41. The plurality of V-shaped members 42 are formed in an arc shape shorter than the frame member 41, are substantially V-shaped members that extend in the circumferential direction while being recessed radially outward, and have a bottom plate portion 44 that is long in the circumferential direction. And a pair of side plate portions 45 extending radially inward from the both end portions in the width direction of the bottom plate portion 44 in a direction away from each other. The axial length (width) of the bottom plate portion 44 is slightly longer than the axial length of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2. The V-shaped member 42 is arranged in series along the inner peripheral surface 49 of the frame member 41 in the circumferential direction, and in a state where the outer peripheral surface 50 of the bottom plate portion 44 is in surface contact with the inner peripheral surface 49 of the frame member 41. Fixed. The plurality of V-shaped members 42 are separated from each other in the circumferential direction.
次に、第1排気管2と第2排気管3とを接続する作業について説明する。
Next, the operation of connecting the first exhaust pipe 2 and the second exhaust pipe 3 will be described.
第1排気管2と第2排気管3とを連結する際には、先ず、ガスケット4を第1排気管2に対して仮保持する。ガスケット4を第1排気管2に対して仮保持するには、第1排気管2の第1排気管本体11の突出先端部20をガスケット4のガスケット本体31の開口に爪部32が延びている方向(ガスケット本体31の上記軸方向一側)から挿通し、ガスケット4の複数の爪部32の先端を第1排気管2のVバンドフランジ12の他側傾斜外周面14に当接させる。次に、ガスケット4を第1排気管2の排気上流側へ押込み、ガスケット4の爪部32の延出部33を径方向外側へ弾性変形させながら、爪部32の突出部34をVバンドフランジ12の他側傾斜外周面14に沿って中間外周面15へ移動させる。更に、ガスケット4を第1排気管2の排気上流側へ押込み、爪部32の突出部34をVバンドフランジ12の中間外周面15に沿って排気上流側へ移動させると、爪部32の突出部34は、Vバンドフランジ12の溝部16に到達し、爪部32の延出部33の復元力によって溝部16に対して径方向外側から径方向内側へ入り込む。これにより、ガスケット4の爪部32が第1排気管2のVバンドフランジ12の溝部16に係止され、ガスケット4が第1排気管2に対して仮保持される。第1排気管2に対してガスケット4を仮保持した状態では、ガスケット本体31の一側の側面35が、Vバンドフランジ12の他側傾斜外周面14に面接触し、爪部32の延出部33が、Vバンドフランジ12の中間外周面15に沿って延びる。
When connecting the first exhaust pipe 2 and the second exhaust pipe 3, first, the gasket 4 is temporarily held on the first exhaust pipe 2. In order to temporarily hold the gasket 4 with respect to the first exhaust pipe 2, the claw portion 32 extends from the projecting distal end portion 20 of the first exhaust pipe main body 11 of the first exhaust pipe 2 to the opening of the gasket main body 31 of the gasket 4. The gasket main body 31 is inserted into the gasket 4 from one side in the axial direction, and the tips of the plurality of claws 32 of the gasket 4 are brought into contact with the inclined outer peripheral surface 14 on the other side of the V band flange 12 of the first exhaust pipe 2. Next, the gasket 4 is pushed toward the exhaust upstream side of the first exhaust pipe 2, and while the extension 33 of the claw 32 of the gasket 4 is elastically deformed radially outward, the projection 34 of the claw 32 is connected to the V band flange. 12 is moved to the intermediate outer peripheral surface 15 along the other inclined outer peripheral surface 14. Further, when the gasket 4 is pushed to the exhaust upstream side of the first exhaust pipe 2 and the protruding portion 34 of the claw portion 32 is moved to the exhaust upstream side along the intermediate outer peripheral surface 15 of the V band flange 12, the projection of the claw portion 32 The portion 34 reaches the groove 16 of the V-band flange 12 and enters the groove 16 from the outside in the radial direction to the inside in the radial direction due to the restoring force of the extension portion 33 of the claw portion 32. Thereby, the claw 32 of the gasket 4 is locked in the groove 16 of the V band flange 12 of the first exhaust pipe 2, and the gasket 4 is temporarily held on the first exhaust pipe 2. In a state where the gasket 4 is temporarily held with respect to the first exhaust pipe 2, one side surface 35 of the gasket main body 31 comes into surface contact with the other inclined outer peripheral surface 14 on the other side of the V-band flange 12, and the claw portion 32 extends. A portion 33 extends along the intermediate outer peripheral surface 15 of the V-band flange 12.
次に、Vバンド5の内径部に第2排気管3を挿通させた状態で、第1排気管2の第1排気管本体11の排気下流側の突出先端部20を第2排気管3のVバンドフランジ22の同径部23内に挿入し、ガスケット4のガスケット本体31の他側の側面38を第2排気管3のVバンドフランジ22の拡径部24の内周面28に面接触させる。すなわち、第1排気管2のVバンドフランジ12と第2排気管3のVバンドフランジ22との間にガスケット4が介在される。この状態で、第1排気管本体11の排気下流側の先端と第2排気管本体21の排気上流側の先端とは、互いに軸方向に離間する。
Next, in a state where the second exhaust pipe 3 is inserted through the inner diameter of the V band 5, the projecting distal end 20 of the first exhaust pipe 2 on the exhaust downstream side of the first exhaust pipe main body 11 is connected to the second exhaust pipe 3. The gasket 4 is inserted into the same diameter portion 23 of the V band flange 22, and the other side surface 38 of the gasket main body 31 of the gasket 4 comes into surface contact with the inner peripheral surface 28 of the enlarged diameter portion 24 of the V band flange 22 of the second exhaust pipe 3. Let it. That is, the gasket 4 is interposed between the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3. In this state, the exhaust downstream end of the first exhaust pipe main body 11 and the exhaust upstream end of the second exhaust pipe main body 21 are separated from each other in the axial direction.
次に、Vバンド5を第1排気管2のVバンドフランジ12及び第2排気管3のVバンドフランジ22の径方向外側の所定の位置に配置する。上記所定の位置は、Vバンド5のV状部材42の1対の側板部45の内側面47が、第1排気管2のVバンドフランジ12の一側傾斜外周面13及び第2排気管3のVバンドフランジ22の拡径部24の外周面25に接触し、Vバンド5のV状部材42の底板部44が、第1排気管2のVバンドフランジ12の中間外周面15から径方向外側へ離間する位置である。この状態で、Vバンド5の締付ボルト6を締め付けると、Vバンド5のV状部材42の1対の側板部45が、第1排気管2のVバンドフランジ12の一側傾斜外周面13及び第2排気管3のVバンドフランジ22の拡径部24の外周面25を径方向内側へ押圧する。このVバンド5による押圧力は、第1排気管2のVバンドフランジ12の一側傾斜外周面13及び第2排気管3のVバンドフランジ22の拡径部24の外周面25によって、両Vバンドフランジ12,22を互いに近接させる方向へ作用する。これにより、第1排気管2と第2排気管3とが連結される。
Next, the V band 5 is arranged at a predetermined position radially outside the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3. The predetermined position is such that the inner side surface 47 of the pair of side plate portions 45 of the V-shaped member 42 of the V band 5 has the inclined outer peripheral surface 13 on one side of the V band flange 12 of the first exhaust pipe 2 and the second exhaust pipe 3. And the bottom plate portion 44 of the V-shaped member 42 of the V band 5 is moved radially from the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2. This is the position that is separated outward. In this state, when the tightening bolt 6 of the V band 5 is tightened, the pair of side plate portions 45 of the V-shaped member 42 of the V band 5 is moved to the one side inclined outer peripheral surface 13 of the V band flange 12 of the first exhaust pipe 2. Further, the outer peripheral surface 25 of the enlarged diameter portion 24 of the V band flange 22 of the second exhaust pipe 3 is pressed radially inward. The pressing force of the V band 5 is determined by the outer peripheral surface 25 of the V-band flange 12 of the first exhaust pipe 2 and the outer peripheral surface 25 of the enlarged portion 24 of the V-band flange 22 of the second exhaust pipe 3. It acts in a direction to bring the band flanges 12 and 22 closer to each other. Thus, the first exhaust pipe 2 and the second exhaust pipe 3 are connected.
第1排気管2と第2排気管3とをVバンド5によって連結した状態では、第1排気管2のVバンドフランジ12の中間外周面15とVバンド5のV状部材42の底板部44の内周面46とが径方向に互いに離間し、第1排気管2のVバンドフランジ12の中間外周面15とVバンド5のV状部材42の底板部44の内周面46との間に空間48が区画される。第1排気管2のVバンドフランジ12の溝部16に係止したガスケット4の爪部32は、上記空間48内に配置される。ガスケット4の爪部32の延出部33は、Vバンド5のV状部材42の底板部44の内周面46から径方向内側に離間している。
In a state where the first exhaust pipe 2 and the second exhaust pipe 3 are connected by the V band 5, the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2 and the bottom plate portion 44 of the V-shaped member 42 of the V band 5. And the inner peripheral surface 46 of the V-band flange 12 of the first exhaust pipe 2 and the inner peripheral surface 46 of the bottom plate portion 44 of the V-shaped member 42 of the V-band 5. A space 48 is defined. The claw 32 of the gasket 4 locked in the groove 16 of the V-band flange 12 of the first exhaust pipe 2 is disposed in the space 48. The extension 33 of the claw 32 of the gasket 4 is spaced radially inward from the inner peripheral surface 46 of the bottom plate 44 of the V-shaped member 42 of the V-band 5.
本実施形態では、第1排気管2のVバンドフランジ12に溝部16を形成し、ガスケット4に爪部32を設けるので、ガスケット4の爪部32をVバンドフランジ12の溝部16に係止して、ガスケット4をVバンドフランジ12に対して仮保持することができる。
In this embodiment, since the groove 16 is formed in the V band flange 12 of the first exhaust pipe 2 and the claw 32 is provided on the gasket 4, the claw 32 of the gasket 4 is engaged with the groove 16 of the V band flange 12. Thus, the gasket 4 can be temporarily held on the V band flange 12.
また、第1排気管2と第2排気管3とをVバンド5によって連結した状態で、ガスケット4の爪部32の延出部33が、Vバンド5のV状部材42の底板部44の内周面46から径方向内側に離間しているので、ガスケット4とVバンド5のV状部材42とが干渉しない。
In a state where the first exhaust pipe 2 and the second exhaust pipe 3 are connected by the V band 5, the extension 33 of the claw 32 of the gasket 4 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5. The gasket 4 and the V-shaped member 42 of the V-band 5 do not interfere with each other because the gasket 4 is spaced radially inward from the inner peripheral surface 46.
また、第1排気管2のVバンドフランジ12に溝部(管側係止部)16を設け、係る溝部16に対してガスケット4の爪部32が径方向外側から径方向内側へ入り込むので、第1排気管2のVバンドフランジ12に凸状の管側係止部を設け、係る管側係止部に対してガスケット4の爪部32を係止する場合に比べ、Vバンドフランジ12の中間外周面15から径方向外側への爪部32の突出量を抑えることができる。このため、第1排気管2と第2排気管3とをVバンド5によって連結した状態で、爪部32の延出部33をVバンド5のV状部材42の底板部44の内周面46から径方向内側へ大きく離間させることができる。
In addition, a groove (tube-side locking portion) 16 is provided in the V band flange 12 of the first exhaust pipe 2, and the claw 32 of the gasket 4 enters the groove 16 from the outside in the radial direction to the inside in the radial direction. 1 The V band flange 12 of the exhaust pipe 2 is provided with a convex tube-side locking portion, and the claw portion 32 of the gasket 4 is locked to the pipe-side locking portion. The protrusion amount of the claw portion 32 from the outer peripheral surface 15 to the outside in the radial direction can be suppressed. For this reason, in a state where the first exhaust pipe 2 and the second exhaust pipe 3 are connected by the V-band 5, the extension 33 of the claw portion 32 is connected to the inner peripheral surface of the bottom plate 44 of the V-shaped member 42 of the V-band 5. 46 can be largely spaced radially inward.
従って、ガスケット4とVバンド5との干渉を抑えることができ、ガスケット4を第1流通管2に対して仮保持することができる。
Therefore, interference between the gasket 4 and the V band 5 can be suppressed, and the gasket 4 can be temporarily held in the first flow pipe 2.
また、ガスケット4の爪部32を、ガスケット本体31の外周縁36のうちの一部の領域37に設けるので、爪部32をガスケット本体31の外周縁の全周域に設ける場合に比べ、ガスケット4の材料コストを低減することができる。
Further, since the claw portion 32 of the gasket 4 is provided in a partial area 37 of the outer peripheral edge 36 of the gasket main body 31, the gasket 32 is provided over the entire peripheral region of the outer peripheral edge of the gasket main body 31. 4 can reduce the material cost.
また、ガスケット4が複数の爪部32を有するので、1つ爪部32のみを有する場合に比べ、ガスケット4を第1排気管2のVバンドフランジ12に対して確実に仮保持することができる。
Further, since the gasket 4 has the plurality of claw portions 32, the gasket 4 can be temporarily held securely to the V band flange 12 of the first exhaust pipe 2, as compared with the case where only one claw portion 32 is provided. .
なお、本実施形態では、第1排気管2のVバンドフランジ12の溝部16を第1排気管2のVバンドフランジ12の中間外周面15の周方向全域に亘って形成したが、溝部16を形成する領域はこれに限定されるものではなく、例えば、Vバンドフランジ12の中間外周面15のうちガスケット4の爪部32に対応する位置のみに溝部を形成してもよい。この場合、第1排気管2のVバンドフランジ12に対してガスケット4を仮保持した状態で、Vバンドフランジ12に対するガスケット4の回転を防止することができる。
In the present embodiment, the groove 16 of the V-band flange 12 of the first exhaust pipe 2 is formed over the entire circumferential direction of the intermediate outer peripheral surface 15 of the V-band flange 12 of the first exhaust pipe 2. The region to be formed is not limited to this. For example, the groove may be formed only at the position corresponding to the claw 32 of the gasket 4 on the intermediate outer peripheral surface 15 of the V band flange 12. In this case, the rotation of the gasket 4 with respect to the V band flange 12 can be prevented while the gasket 4 is temporarily held with respect to the V band flange 12 of the first exhaust pipe 2.
次に、本発明の第2実施形態を図面に基づいて説明する。第2実施形態に係るガスケットの仮保持構造は、上記第1実施形態とは、第1排気管2のVバンドフランジ12に対して溝部16に代えて突部53を設ける点が異なる。なお、上記第1実施形態と同様の構成については、同一の符号を付してその説明を省略する。
Next, a second embodiment of the present invention will be described with reference to the drawings. The gasket temporary holding structure according to the second embodiment is different from the first embodiment in that a projection 53 is provided in place of the groove 16 in the V band flange 12 of the first exhaust pipe 2. In addition, about the structure similar to the said 1st Embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
図5に示すように、第1排気管2のVバンドフランジ12の中間外周面15には、径方向外側へ突出した状態で周方向全域に亘って延びる突部(管側係止部)53が形成される。
As shown in FIG. 5, on the intermediate outer peripheral surface 15 of the V-band flange 12 of the first exhaust pipe 2, a protrusion (pipe-side locking part) 53 that protrudes radially outward and extends over the entire circumferential direction. Is formed.
ガスケット4の爪部32の延出部33の長さは、第1排気管2のVバンドフランジ12の中間外周面15の排気下流側の端縁から突部53の排気上流側の面までの長さよりも僅かに長い。突出部34は、延出部33の先端から曲折して径方向内側へ延びる。すなわち、突出部34は、第1排気管2のVバンドフランジ12の突部53に対応する位置に設けられる。
The length of the extension portion 33 of the claw portion 32 of the gasket 4 is from the exhaust downstream end edge of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2 to the exhaust upstream surface of the projection 53. Slightly longer than length. The protruding portion 34 is bent from the tip of the extending portion 33 and extends radially inward. That is, the protrusion 34 is provided at a position corresponding to the protrusion 53 of the V band flange 12 of the first exhaust pipe 2.
第1排気管2と第2排気管3とをVバンド5によって連結した状態では、第1排気管2のVバンドフランジ12の突部53は、Vバンド5のV状部材42の底板部44の内周面46から径方向内側へ離間する。第1排気管2のVバンドフランジ12の突部53に係止したガスケット4の爪部32は、Vバンド5のV状部材42の内周面46と第1排気管2のVバンドフランジ12の中間外周面15との間の空間56内に配置される。ガスケット4の爪部32の延出部33は、Vバンド5のV状部材42の底板部44の内周面46から径方向内側に離間している。
In a state where the first exhaust pipe 2 and the second exhaust pipe 3 are connected by the V band 5, the protrusion 53 of the V band flange 12 of the first exhaust pipe 2 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5. Is separated radially inward from the inner peripheral surface 46 of the second member. The claw portion 32 of the gasket 4 locked to the projection 53 of the V band flange 12 of the first exhaust pipe 2 is connected to the inner peripheral surface 46 of the V-shaped member 42 of the V band 5 and the V band flange 12 of the first exhaust pipe 2. Are arranged in a space 56 between the intermediate outer peripheral surface 15. The extension 33 of the claw 32 of the gasket 4 is spaced radially inward from the inner peripheral surface 46 of the bottom plate 44 of the V-shaped member 42 of the V-band 5.
本実施形態では、第1排気管2のVバンドフランジ12に突部53を形成し、ガスケット4に爪部32を設けるので、ガスケット4の爪部32をVバンドフランジ12の突部53に係止して、ガスケット4をVバンドフランジ12に対して仮保持することができる。
In the present embodiment, since the projection 53 is formed on the V band flange 12 of the first exhaust pipe 2 and the claw 32 is provided on the gasket 4, the claw 32 of the gasket 4 is engaged with the projection 53 of the V band flange 12. Stopping, the gasket 4 can be temporarily held on the V band flange 12.
また、第1排気管2と第2排気管3とをVバンド5によって連結した状態で、ガスケット4の爪部32の延出部33が、Vバンド5のV状部材42の底板部44の内周面46から径方向内側に離間しているので、Vバンドフランジ12の中間外周面15から径方向外側へ突部53を突出させても、ガスケット4とVバンド5のV状部材42とが干渉しない。
In a state where the first exhaust pipe 2 and the second exhaust pipe 3 are connected by the V band 5, the extension 33 of the claw 32 of the gasket 4 is connected to the bottom plate 44 of the V-shaped member 42 of the V band 5. Since it is spaced radially inward from the inner peripheral surface 46, the gasket 4 and the V-shaped member 42 of the V-band 5 can be moved even if the projection 53 projects radially outward from the intermediate outer peripheral surface 15 of the V-band flange 12. Does not interfere.
従って、ガスケット4とVバンド5との干渉を抑えることができ、ガスケット4を第1排気管2に対して仮保持することができる。
Therefore, interference between the gasket 4 and the V band 5 can be suppressed, and the gasket 4 can be temporarily held on the first exhaust pipe 2.
なお、本実施形態では、第1排気管2のVバンドフランジ12の突部53を第1排気管2のVバンドフランジ12の中間外周面15の周方向全域に亘って形成したが、突部53を形成する領域はこれに限定されるものではなく、例えば、Vバンドフランジ12の中間外周面15のうちガスケット4の爪部32に対応する位置のみに突部を形成してもよい。
In the present embodiment, the projection 53 of the V band flange 12 of the first exhaust pipe 2 is formed over the entire circumferential direction of the intermediate outer peripheral surface 15 of the V band flange 12 of the first exhaust pipe 2. The region in which 53 is formed is not limited to this. For example, the protrusion may be formed only at the position corresponding to the claw 32 of the gasket 4 on the intermediate outer peripheral surface 15 of the V band flange 12.
以上、本発明について、上記実施形態に基づいて説明を行ったが、本発明は上記実施形態の内容に限定されるものではなく、当然に本発明を逸脱しない範囲で適宜変更が可能である。すなわち、この実施形態に基づいて当業者等によりなされる他の実施形態、実施例および運用技術等は全て本発明の範疇に含まれることは勿論である。
Although the present invention has been described based on the above-described embodiment, the present invention is not limited to the content of the above-described embodiment, and can be appropriately changed without departing from the present invention. That is, other embodiments, examples, operation techniques, and the like performed by those skilled in the art based on this embodiment are all included in the scope of the present invention.
例えば、上記第1実施形態及び上記第2実施形態では、第1排気管2のVバンドフランジ12の管側係止部(溝部16及び突部53)に対して係止するガスケット側係止部として、ガスケット本体31の外周縁36のうちの一部の領域37から一側へ延びる爪部32をガスケット4に設けたが、爪部32に代えてガスケット本体31の外周縁36の全周域から一側へ延びる略筒状のガスケット側係止部をガスケット4に設けてもよい。
For example, in the first embodiment and the second embodiment, the gasket-side engaging portion that engages with the tube-side engaging portion (the groove 16 and the protrusion 53) of the V band flange 12 of the first exhaust pipe 2. As described above, the claw portion 32 extending to one side from the partial area 37 of the outer peripheral edge 36 of the gasket main body 31 is provided on the gasket 4, but instead of the claw portion 32, the entire peripheral area of the outer peripheral edge 36 of the gasket main body 31 is provided. The gasket 4 may be provided with a substantially cylindrical gasket-side locking portion extending from the gasket to one side.
また、上記第1実施形態及び上記第2実施形態では、ガスケット4に複数のガスケット側係止部(爪部32)を設けたが、ガスケット4に1つのガスケット側係止部を設けてもよい。
Further, in the first and second embodiments, the gasket 4 is provided with a plurality of gasket-side locking portions (claw portions 32). However, the gasket 4 may be provided with one gasket-side locking portion. .
また、上記第1実施形態及び上記第2実施形態では、ガスケット4の複数の爪部32同士の間隔をそれぞれ等しくしたが、爪部32同士の間隔をそれぞれ異なる間隔にしてもよい。
In the first and second embodiments, the intervals between the plurality of claws 32 of the gasket 4 are equal, but the intervals between the claws 32 may be different.
また、上記第1実施形態及び上記第2実施形態では、第1排気管2のVバンドフランジ12と第1排気管本体11とを別体とし、Vバンドフランジ12を第1排気管本体11に固定したが、第1排気管2のVバンドフランジ12を第1排気管本体11と一体成形してもよい。例えば、図6に示すように、第1排気管60自体を径方向外側へ膨出させて形成した膨出部(Vバンドフランジ)62を第1排気管60の下流端部61に全周域に亘って延びるように設け、係る膨出部62をVバンドフランジとして機能させてもよい。
In the first embodiment and the second embodiment, the V-band flange 12 of the first exhaust pipe 2 and the first exhaust pipe main body 11 are separately provided, and the V-band flange 12 is attached to the first exhaust pipe main body 11. Although fixed, the V-band flange 12 of the first exhaust pipe 2 may be integrally formed with the first exhaust pipe main body 11. For example, as shown in FIG. 6, a bulged portion (V-band flange) 62 formed by bulging the first exhaust pipe 60 itself radially outward is provided on the downstream end 61 of the first exhaust pipe 60 over the entire circumference. , And the bulging portion 62 may function as a V band flange.
また、上記第1実施形態及び上記第2実施形態では、第1排気管2のVバンドフランジ12と第2排気管3のVバンドフランジ22とを異なる形状としたが、略同一形状としてもよい。例えば、図7に示すように、第1排気管70及び第2排気管72に対して略同一のVバンドフランジ71を固定してもよい。このVバンドフランジ71は、円環状のVバンドフランジであって、第1排気管70の他端(他側の端)側と第2排気管72の一端(一側の端)側とで各排気管70,72の軸方向と直交するように延びる先端面部74と、第1排気管70の先端面部74の外周縁から軸方向に沿って一側へ延びる外周面部(非当接領域)75及び第2排気管72の先端面部74の外周縁から軸方向に沿って他側へ延びる外周面部(非当接領域)78と、第1排気管70の外周面部75の一端(一側の端)及び第2排気管72の外周面部78の他端(他側の端)から各排気管70,72の外周面へ向かって縮径するようにテーパ状に延びる傾斜面部76とを有してもよい。この場合、第1排気管70及び第2排気管72のいずれか一方のVバンドフランジ71の外周面部75,78に管側係止部(図7では溝部77)を設けてもよい。
In the first embodiment and the second embodiment, the V band flange 12 of the first exhaust pipe 2 and the V band flange 22 of the second exhaust pipe 3 have different shapes, but may have substantially the same shape. . For example, as shown in FIG. 7, substantially the same V-band flange 71 may be fixed to the first exhaust pipe 70 and the second exhaust pipe 72. The V-band flange 71 is an annular V-band flange, and is provided at each of the other end (the other end) of the first exhaust pipe 70 and one end (one end) of the second exhaust pipe 72. A distal end surface portion 74 extending perpendicular to the axial direction of the exhaust pipes 70 and 72, and an outer peripheral surface portion (non-contact area) 75 extending from the outer peripheral edge of the distal end surface portion 74 of the first exhaust pipe 70 to one side along the axial direction. An outer peripheral surface portion (non-contact area) 78 extending from the outer peripheral edge of the distal end surface portion 74 of the second exhaust pipe 72 to the other side along the axial direction, and one end (one end of one end) of the outer peripheral surface portion 75 of the first exhaust pipe 70 ) And an inclined surface portion 76 that extends in a tapered shape from the other end (the other end) of the outer peripheral surface portion 78 of the second exhaust pipe 72 toward the outer peripheral surface of each of the exhaust pipes 70 and 72. Is also good. In this case, a pipe-side locking portion (the groove 77 in FIG. 7) may be provided on the outer peripheral surface portions 75 and 78 of the V band flange 71 of one of the first exhaust pipe 70 and the second exhaust pipe 72.
また、上記第1実施形態及び上記第2実施形態では、ガスケット4を金属製としたが、樹脂製のガスケット4であってもよい。
In the first embodiment and the second embodiment, the gasket 4 is made of metal. However, the gasket 4 may be made of resin.
また、上記第1実施形態及び上記第2実施形態では、ガスケットの仮保持構造を排気管(流通管)1に適用したが、これに限定されるものではなく、給気管などの通気管(流通管)や燃料供給管などの通液管(流通管)に適用してもよい。
In the first embodiment and the second embodiment, the temporary holding structure of the gasket is applied to the exhaust pipe (flow pipe) 1. However, the present invention is not limited to this. The present invention may be applied to a flow pipe (flow pipe) such as a pipe or a fuel supply pipe.
本出願は、2018年9月27日付で出願された日本国特許出願(特願2018-181893)に基づくものであり、その内容はここに参照として取り込まれる。
This application is based on a Japanese patent application filed on Sep. 27, 2018 (Japanese Patent Application No. 2018-181893), the contents of which are incorporated herein by reference.
本発明のガスケットの仮保持構造は、トラックその他の車両の流通管に広く利用することができる。
仮 The gasket temporary holding structure of the present invention can be widely used for distribution pipes of trucks and other vehicles.
1 排気管
2 第1排気管(第1の流通管)
3 第2排気管(第2の流通管)
4 ガスケット
5 Vバンド
6 締付ボルト
11 第1排気管本体
12 Vバンドフランジ
13 一側傾斜外周面
14 他側傾斜外周面
15 中間外周面(非当接領域)
16 溝部(管側係止部)
20 突出先端部
21 第2排気管本体
22 Vバンドフランジ
23 同径部
24 拡径部
31 ガスケット本体
32 爪部(ガスケット側係止部)
33 延出部
34 突出部
41 枠部材
42 V状部材
43 締付部
44 底板部
45 側板部
48 空間
53 突部(管側係止部) 1exhaust pipe 2 first exhaust pipe (first flow pipe)
3 2nd exhaust pipe (2nd distribution pipe)
Reference Signs List 4 Gasket 5 V band 6 Tightening bolt 11 First exhaust pipe main body 12 V band flange 13 One inclined outer peripheral surface 14 Other inclined outer peripheral surface 15 Intermediate outer peripheral surface (non-contact area)
16 groove (tube side locking part)
DESCRIPTION OFSYMBOLS 20 Protrusion tip part 21 2nd exhaust pipe main body 22 V band flange 23 Same diameter part 24 Large diameter part 31 Gasket main body 32 Claw part (gasket side locking part)
33Extension part 34 Projection part 41 Frame member 42 V-shaped member 43 Tightening part 44 Bottom plate part 45 Side plate part 48 Space 53 Projection part (tube side locking part)
2 第1排気管(第1の流通管)
3 第2排気管(第2の流通管)
4 ガスケット
5 Vバンド
6 締付ボルト
11 第1排気管本体
12 Vバンドフランジ
13 一側傾斜外周面
14 他側傾斜外周面
15 中間外周面(非当接領域)
16 溝部(管側係止部)
20 突出先端部
21 第2排気管本体
22 Vバンドフランジ
23 同径部
24 拡径部
31 ガスケット本体
32 爪部(ガスケット側係止部)
33 延出部
34 突出部
41 枠部材
42 V状部材
43 締付部
44 底板部
45 側板部
48 空間
53 突部(管側係止部) 1
3 2nd exhaust pipe (2nd distribution pipe)
16 groove (tube side locking part)
DESCRIPTION OF
33
Claims (4)
- 第1の流通管の先端側の第1のVバンドフランジと第2の流通管の先端側の第2のVバンドフランジをVバンドで締め付けて連結する際に、前記第1の流通管の前記第1のVバンドフランジと前記第2の流通管の前記第2のVバンドフランジとの間に介在させるガスケットを、前記第1の流通管の前記第1のVバンドフランジに対して仮保持するガスケットの仮保持構造であって、
前記第1の流通管の前記第1のVバンドフランジの外周面は、前記Vバンドの締め付け時に前記Vバンドの内周面から径方向内側へ離間して前記Vバンドの内周面との間に空間を区画する非当接領域を有し、
前記第1の流通管の前記第1のVバンドフランジは、前記外周面の前記非当接領域に形成される凹状又は凸状の管側係止部を有し、
前記ガスケットは、円環状のガスケット本体と、前記ガスケット本体の外周縁のうちの少なくとも一部の領域に設けられるガスケット側係止部とを有し、
前記ガスケットの前記ガスケット側係止部は、前記ガスケット本体を前記第1の流通管の前記第1のVバンドフランジの先端側の面に沿って配置した状態で前記第1の流通管の前記第1のVバンドフランジの前記管側係止部に係止される
ガスケットの仮保持構造。 When fastening the first V-band flange on the distal end side of the first flow pipe and the second V-band flange on the distal end side of the second flow pipe by connecting them with a V-band, A gasket interposed between a first V-band flange and the second V-band flange of the second flow pipe is temporarily held with respect to the first V-band flange of the first flow pipe. A temporary holding structure for the gasket,
The outer peripheral surface of the first V-band flange of the first flow pipe is separated radially inward from the inner peripheral surface of the V-band at the time of tightening of the V-band and between the inner peripheral surface of the V-band. Has a non-contact area that partitions the space,
The first V-band flange of the first flow pipe has a concave or convex pipe-side locking portion formed in the non-contact area of the outer peripheral surface,
The gasket has an annular gasket main body and a gasket-side locking portion provided in at least a part of an outer peripheral edge of the gasket main body,
The gasket-side engaging portion of the gasket is configured such that the gasket main body is disposed along a surface of the first V-band flange on the tip side of the first V-band flange. 1. A temporary holding structure for a gasket to be locked to the tube-side locking portion of the V band flange. - 請求項1に記載のガスケットの仮保持構造であって、
前記第1の流通管の前記第1のVバンドフランジの前記管側係止部は、前記第1の流通管の前記第1のVバンドフランジの外周面の前記非当接領域から径方向内側に凹む凹状の管側係止部であり、
前記ガスケット側係止部は、前記凹状の管側係止部に対応する位置に配置されて前記凹状の管側係止部に対して径方向外側から径方向内側へ入り込むことによって係止される突出部を有する
ガスケットの仮保持構造。 It is a temporary holding structure of the gasket according to claim 1,
The pipe-side locking portion of the first V-band flange of the first flow pipe is radially inward from the non-contact area on the outer peripheral surface of the first V-band flange of the first flow pipe. A concave tube-side locking portion that is recessed into
The gasket-side locking portion is disposed at a position corresponding to the concave tube-side locking portion, and is locked by entering the concave tube-side locking portion from the radial outside to the radial inside. Temporary gasket holding structure with protrusions. - 請求項1又は請求項2に記載のガスケットの仮保持構造であって、
前記ガスケットの前記ガスケット側係止部は、前記ガスケット本体の外周縁の一部の領域に設けられる
ガスケットの仮保持構造。 It is a temporary holding structure of the gasket according to claim 1 or 2,
The gasket-side locking portion of the gasket is provided in a partial region of an outer peripheral edge of the gasket main body. - 請求項3に記載のガスケットの仮保持構造であって、
前記ガスケットは、前記ガスケット側係止部を複数有する
ガスケットの仮保持構造。 It is a temporary holding structure of the gasket according to claim 3,
The gasket has a plurality of gasket-side locking portions.
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JP2018-181893 | 2018-09-27 | ||
JP2018181893A JP2020051344A (en) | 2018-09-27 | 2018-09-27 | Temporary holding structure of gasket |
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FR2906864A1 (en) * | 2006-10-10 | 2008-04-11 | Caillau Ets | Clamping system for sealed connection of e.g. exhaust gas tubes, has washer with sealed portion arranged between sealing surfaces of respective tubes, and cylindrical return axially extending from and connected to inner edge of portion |
JP2012052605A (en) * | 2010-09-01 | 2012-03-15 | Isuzu Motors Ltd | Temporary holding structure of gasket |
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2018
- 2018-09-27 JP JP2018181893A patent/JP2020051344A/en active Pending
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- 2019-09-20 WO PCT/JP2019/036939 patent/WO2020066884A1/en active Application Filing
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---|---|---|---|---|
JPS57205480U (en) * | 1981-06-25 | 1982-12-27 | ||
DE3744045A1 (en) * | 1987-12-24 | 1989-07-06 | Linnemann Friedrich | Connection |
FR2906864A1 (en) * | 2006-10-10 | 2008-04-11 | Caillau Ets | Clamping system for sealed connection of e.g. exhaust gas tubes, has washer with sealed portion arranged between sealing surfaces of respective tubes, and cylindrical return axially extending from and connected to inner edge of portion |
JP2012052605A (en) * | 2010-09-01 | 2012-03-15 | Isuzu Motors Ltd | Temporary holding structure of gasket |
Also Published As
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JP2020051344A (en) | 2020-04-02 |
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