WO2020066442A1 - Imprinting underlayer film forming composition, underlayer film, pattern forming method, and method of manufacturing semiconductor element - Google Patents

Imprinting underlayer film forming composition, underlayer film, pattern forming method, and method of manufacturing semiconductor element Download PDF

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Publication number
WO2020066442A1
WO2020066442A1 PCT/JP2019/033723 JP2019033723W WO2020066442A1 WO 2020066442 A1 WO2020066442 A1 WO 2020066442A1 JP 2019033723 W JP2019033723 W JP 2019033723W WO 2020066442 A1 WO2020066442 A1 WO 2020066442A1
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group
composition
underlayer film
forming
acid
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PCT/JP2019/033723
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French (fr)
Japanese (ja)
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旺弘 袴田
雄一郎 後藤
直也 下重
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富士フイルム株式会社
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Priority to JP2020548232A priority Critical patent/JP7076569B2/en
Publication of WO2020066442A1 publication Critical patent/WO2020066442A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/12Polymers provided for in subclasses C08C or C08F
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34

Definitions

  • the present invention relates to a composition for forming an underlayer film for imprint, and an underlayer film using the composition for forming an underlayer film for imprint, a pattern forming method, and a method for manufacturing a semiconductor device.
  • the imprint method is a method of transferring a pattern of a mold to form a desired structure in a resin layer.
  • an optical imprinting method utilizing curing of a resin by exposure, light is irradiated through a light-transmitting mold or a light-transmitting substrate to light-cur the curable composition. Thereafter, the fine pattern can be transferred to the photo-cured product by removing the mold.
  • This method enables imprinting at room temperature, so that it can be applied to the field of precision processing of ultra-fine patterns such as fabrication of semiconductor integrated circuits. Recently, new developments such as a nanocasting method combining these advantages and a reversal imprint method for producing a three-dimensional laminated structure have been reported.
  • Patent Document 1 As a method for applying the curable composition for imprints, inkjet coating has been studied (for example, Patent Document 1). There, the curable composition for imprints is often dropped on a substrate as droplets of about 1 to 100 pL (Patent Documents 2 to 5). By employing inkjet coating, the amount of application can be adjusted according to the density of the imprint pattern, and a uniform imprint pattern can be secured.
  • the problem of adhesion between the substrate and the curable composition for imprint has come to be regarded as a problem.
  • the curable composition for imprints was applied to the surface of the substrate, and the curable composition for imprints was cured by irradiating light with the mold in contact with the surface. Thereafter, the mold is peeled off. In the step of removing the mold, the cured product may peel off from the substrate and adhere to the mold. This is probably because the adhesion between the substrate and the cured product is lower than the adhesion between the mold and the cured product.
  • Patent Document 6 discloses a polymer having a predetermined structure having an alkynyl group in a naphthalene structure and having a polystyrene-equivalent weight average molecular weight of 3,000 or more and 10,000 or less, and a solvent. There is disclosed a composition for forming a resist underlayer film.
  • Patent Document 7 discloses an adhesive film containing a compound having the following structural units (X and Y are integers).
  • An object of the present invention is to solve such a problem, and a composition for forming an underlayer film for imprinting having excellent adhesion to various substrates, and a composition for forming an underlayer film for imprinting are provided. It is an object of the present invention to provide a used lower layer film, a pattern forming method, and a method of manufacturing a semiconductor device.
  • a composition for forming an underlayer film for imprinting comprising: a solvent; ⁇ 2> The composition for forming an underlayer film for imprints according to ⁇ 1>, wherein the polymer is at least one of a (meth) acrylic resin, a vinyl resin, and a novolak resin.
  • ⁇ 3> The composition for forming an underlayer film for imprint according to ⁇ 1> or ⁇ 2>, wherein the polymer has a weight average molecular weight of 4000 or more.
  • ⁇ 4> The composition for forming an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 3>, wherein the low molecular compound has a pKa in the range of -5 to 5.
  • ⁇ 5> The composition for forming an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 4>, wherein the low-molecular compound has a molecular weight of 600 or less.
  • the polymer has a functional group capable of binding to the functional group of the low-molecular compound
  • the combination of the functional group of the polymer and the functional group of the low-molecular compound may be ethylenically unsaturated groups, an amino group and an acid group or an acid anhydride group, an amino group and a crosslinkable group, and a hydroxyl group and a crosslinkable group.
  • the low molecular compound is an acid group selected from the group consisting of a carboxylic acid group, a thiocarboxylic acid group, a dithiocarboxylic acid group, a sulfonic acid group, a phosphate monoester group, a phosphate diester group, and a phosphate group.
  • the polymer has a functional group capable of binding to the functional group of the low-molecular compound,
  • ⁇ 10> The formation of an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 9>, wherein the low-molecular compound is contained at a ratio of 0.01 to 0.03% by mass of the solid content of the composition.
  • Composition. ⁇ 11> The composition for forming an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 10>, wherein 99% by mass or more of the composition is a solvent.
  • ⁇ 12> The composition for forming an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 11>, wherein the low-molecular compound is an acid having a pKa of 5 or less.
  • ⁇ 14> a step of applying the composition for forming an underlayer film for imprint according to any one of ⁇ 1> to ⁇ 12> to a substrate to form an underlayer film for imprint;
  • a step of applying the curable composition for imprint on the underlayer film for imprint, A pattern forming method, comprising: exposing the curable composition for imprints to light while the mold is in contact with the curable composition for imprints; and removing the mold.
  • ⁇ 15> The pattern forming method according to ⁇ 14>, wherein a substrate having a carbon content of 70% by mass or more in a region from the surface to a thickness of 10 nm is used.
  • ⁇ 16> The pattern forming method according to ⁇ 14> or ⁇ 15>, wherein the step of forming the imprint underlayer film includes a spin coating method.
  • ⁇ 17> The pattern forming method according to any one of ⁇ 14> to ⁇ 16>, including a step of forming a liquid film on the lower layer film for imprint.
  • ⁇ 18> The pattern forming method according to any one of ⁇ 14> to ⁇ 17>, wherein the step of applying the curable composition for imprints includes an inkjet method.
  • a method for manufacturing a semiconductor device comprising the method for forming a pattern according to any one of ⁇ 14> to ⁇ 18>.
  • imprint preferably refers to a pattern transfer having a size of 1 nm to 10 mm, more preferably a pattern transfer having a size of about 10 nm to 100 ⁇ m (nanoimprint).
  • the notation of not indicating substituted or unsubstituted includes not only a group having no substituent but also a group having a substituent.
  • the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
  • light includes not only light having a wavelength in the ultraviolet, near-ultraviolet, far-ultraviolet, visible, and infrared regions, and electromagnetic waves, but also radiation. Radiation includes, for example, microwaves, electron beams, extreme ultraviolet (EUV), and X-rays. Alternatively, laser light such as a 248 nm excimer laser, a 193 nm excimer laser, or a 172 nm excimer laser can be used. These lights may be monochrome light (single-wavelength light) that has passed through an optical filter, or may be light having different wavelengths (composite light).
  • the pressure at the time of measuring the boiling point in the present invention is 1013.25 hPa (1 atm) unless otherwise specified.
  • the temperature in the present invention is 23 ° C., unless otherwise specified.
  • the term "step" is included not only in an independent step but also in the case where the intended action of the step is achieved even if it cannot be clearly distinguished from other steps. .
  • the composition for forming an underlayer film for imprinting of the present invention includes a polymer (hereinafter, may be referred to as a specific polymer) and a pKa of 5 or less.
  • a polymer hereinafter, may be referred to as a specific polymer
  • a low molecular weight compound selected from an acid and an acid generator capable of generating an acid having a pKa of 5 or less and having a functional group capable of binding to the polymer and having a molecular weight of 1000 or less hereinafter, a specific low molecular weight compound
  • a solvent With such a configuration, a composition having excellent adhesion to the substrate and the curable composition for imprints can be obtained.
  • a composition for forming an underlayer film which exhibits excellent adhesion to various substrates can be obtained.
  • the reason why such an effect is obtained includes unknown points, but is presumed as follows. That is, in the underlayer film formed using the composition for forming an underlayer film for imprint, the specific low-molecular compound binds to the specific polymer. On the other hand, it is considered that the polarity generated when the specific low-molecular compound is an acid or an acid generator interacts with the upper layer of the curable composition layer for imprints and the lower layer of the substrate.
  • the configuration of the present invention will be described in detail.
  • the specific polymer used in the present invention is usually a main component of the lower layer film, and known polymers can be widely used.
  • the specific polymer include (meth) acrylic resin, vinyl resin, novolak resin, epoxy resin, polyurethane resin, phenol resin, polyester resin and melamine resin, and at least one of (meth) acrylic resin, vinyl resin and novolak resin It is preferred that
  • the weight average molecular weight of the polymer is preferably 4000 or more, more preferably 6000 or more, and further preferably 8000 or more.
  • the upper limit is preferably 100,000 or less, and may be 50,000 or less.
  • the molecular weight of the polymer a value measured based on a method described in Examples described later is employed.
  • the polymer preferably has a functional group.
  • This functional group is preferably capable of bonding to a functional group of a low-molecular compound described below.
  • the functional group of the specific polymer is more preferably an ethylenically unsaturated group, an amino group, a crosslinkable group, or a hydroxy group.
  • Examples of the ethylenically unsaturated group include (meth) acryloyl group, (meth) acryloyloxy group, (meth) acryloylamino group, vinyl group, vinyloxy group, allyl group, methylallyl group, propenyl group, butenyl group, and vinylphenyl And a cyclohexenyl group, and a (meth) acryloyl group and a vinyl group are preferred.
  • the ethylenically unsaturated group defined here is called Et.
  • Examples of the crosslinkable group include an isocyanate group, a methylol group (hydroxymethyl group), and an epoxy group (oxirane group).
  • the crosslinkable group defined here is called Bd.
  • the functional group of the specific polymer defined here is referred to as a functional group Q1, and may be distinguished from the functional group Q2 of the specific low-molecular compound in some cases.
  • Specific combinations of the functional group of the specific polymer and the functional group of the specific low-molecular compound are as described in Table 3 below.
  • the specific polymer preferably has at least one structural unit of the following formulas (1) to (3).
  • R 1 and R 2 are each independently a hydrogen atom or a methyl group.
  • R 21 and R 3 are each independently a substituent T described later.
  • n2 is an integer of 0 to 4.
  • n3 is an integer of 0 to 3.
  • L 1 , L 2 and L 3 are each independently a single bond or a linking group L described below. Among them, a single bond or an alkylene group or (oligo) alkyleneoxy group defined by the linking group L is preferable. However, the presence or absence of the oxygen atom at the terminal of the (oligo) alkyleneoxy group may be adjusted depending on the structure of the preceding group.
  • Q 1 is a functional group of the specific polymer, examples of the above functional groups Q1 and the like.
  • R 21 s When there are a plurality of R 21 s , they may be connected to each other to form a cyclic structure.
  • linkage is intended to include, in addition to a continuous form of bonding, a form in which some atoms are lost and condensed (condensed).
  • an oxygen atom, a sulfur atom, or a nitrogen atom (amino group) may be interposed in the connection.
  • cyclic structure formed examples include an aliphatic hydrocarbon ring (referred to as ring Cf) (for example, cyclopropane ring, cyclobutane ring, cyclopentane ring, cyclohexane ring, cyclopropene ring, cyclobutene ring, cyclopentene ring, cyclohexene ring) Etc.), aromatic hydrocarbon rings (referred to as rings Cr) (benzene rings, naphthalene rings, anthracene rings, phenanthrene rings, etc.), nitrogen-containing heterocyclic rings (referred to as rings Cn) (for example, pyrrole ring, imidazole Ring, pyrazole ring, pyridine ring, pyrroline ring, pyrrolidine ring, imidazolidine ring, pyrazolidine ring, piperidine ring, piperazine ring, morpholine ring, etc.), oxygen-containing heterocycle (referred to
  • R 3 When there are a plurality of R 3 , they may be connected to each other to form a cyclic structure.
  • Examples of the formed cyclic structure include ring Cf, ring Cr, ring Cn, ring Co, and ring Cs.
  • the above specific polymer may be a copolymer having a structural unit other than the structural units of the above formulas (1) to (3).
  • Other structural units include the following (11), (21) and (31).
  • the structural unit (11) is preferably combined with the structural unit (1)
  • the structural unit (21) is preferably combined with the structural unit (2)
  • (31) is preferably combined with the structural unit (3).
  • R 11 and R 22 are each independently a hydrogen atom or a methyl group.
  • R 31 is a substituent T described later, and n31 is an integer of 0 to 3.
  • R 31 s When there are a plurality of R 31 s , they may be connected to each other to form a cyclic structure. Examples of the formed cyclic structure include a ring Cf, a ring Cr, a ring Cn, a ring Co, and a ring Cs.
  • R 17 is an organic group or a hydrogen atom that forms an ester structure with the carbonyloxy group in the formula.
  • the organic group include an alkyl group (preferably having 1 to 24 carbon atoms, more preferably having 1 to 12 carbon atoms, and still more preferably having 1 to 6 carbon atoms; which may be linear or cyclic, and may be linear or branched); The number 6 to 22, preferably 6 to 18, more preferably 6 to 10, and an arylalkyl group (preferably 7 to 23, more preferably 7 to 19, and still more preferably 7 to 11; an alkyl group
  • the moiety may be linear or cyclic, and may be linear or branched), or a group consisting of an aromatic heterocyclic ring in which an oxygen atom is bonded to a carbon atom (in the case of a cyclic structure, a pyrrole ring, an imidazole ring, A pyrazole ring, a pyridine ring, a furan ring, a thiophen
  • R 27 is a substituent T described later, and n21 is an integer of 0 to 5.
  • R 27 When R 27 is in plurality, they may form a cyclic structure via connection to each other. Examples of the formed cyclic structure include a ring Cf, a ring Cr, a ring Cn, a ring Co, and a ring Cs.
  • substituent T examples include an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, still more preferably 1 to 6), and an arylalkyl group (preferably having 7 to 21 carbon atoms, more preferably 7 to 15 carbon atoms).
  • an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably having 2 to 12 carbon atoms, still more preferably being 2 to 6), a hydroxy group and an amino group (-NR N 2 ) (having 0 carbon atoms)
  • a sulfanyl group preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and still more preferably 6 to 10 carbon atoms.
  • An alkoxy group preferably having 1 to 12 carbon atoms, more preferably 1 to 6, more preferably 1 to 3
  • an aryloxy group preferably having 6 to 22 carbon atoms, 8, more preferably 6 to 10
  • an acyl group preferably having 2 to 12 carbon atoms, more preferably 2 to 6 and still more preferably 2 to 3
  • an acyloxy group preferably having 2 to 12 carbon atoms, 2 to 6, more preferably 2 to 3
  • an aryloyl group preferably having 7 to 23 carbon atoms, more preferably 7 to 19, and still more preferably 7 to 11
  • an aryloyloxy group having 7 to 11 carbon atoms.
  • 7 to 19 are more preferable
  • 7 to 11 are more preferable
  • a carbamoyl group preferably having 1 to 12 carbon atoms, more preferably 1 to 6 is more preferable
  • a sulfamoyl group having a carbon number of 1 to 3. 0-12 are preferable, 0-6 are more preferable, 0-3 are more preferable), a sulfo group, a sulfooxy group, a phosphono group, a phosphonooxy group, and an alkyl sulfo group.
  • an arylsulfonyl group (preferably having 6 to 22 carbon atoms, more preferably having 6 to 18 carbon atoms, and still more preferably having 6 to 10 carbon atoms).
  • a heterocyclic group (containing at least one of an oxygen atom, a nitrogen atom, and a sulfur atom; preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, still more preferably 2 to 5;
  • a (meth) acryloyl group, a (meth) acryloyloxy group, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom), an oxo group ((O), an imino group ( NRNR N ), an alkylidene group ( C (R N ) 2 ) and the like.
  • R N is a hydrogen atom, an alkyl group of the substituent T, an alkenyl group of the substituent T, an aryl group of the substituent T, an arylalkyl group of the substituent T, or a heterocyclic group of the substituent T.
  • the alkyl and alkenyl moieties contained in each substituent may be linear or cyclic, and may be linear or branched.
  • the substituent T is a group that can take a substituent, it may further have a substituent T.
  • the alkyl group may be a hydroxyalkyl group in which a hydroxy group is substituted.
  • linking group L examples include an alkylene group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and still more preferably 1 to 6), and an alkenylene group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6; (2 to 3 are more preferable), (oligo) alkyleneoxy group (the number of carbon atoms of the alkylene group in one structural unit is preferably 1 to 12, more preferably 1 to 6, and still more preferably 1 to 3; Preferably 1 to 50, more preferably 1 to 40, still more preferably 1 to 30, an arylene group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, still more preferably 6 to 10), an oxygen atom,
  • the linking group include a sulfur atom, a sulfonyl group, a carbonyl group, a thiocarbonyl group, -NR N- , and a combination thereof.
  • the alkylene group, alkenylene group, and alkyleneoxy group may have the above substituent T.
  • the alkylene group may have a hydroxy group.
  • the connecting chain length of the connecting group L is preferably 1 to 24, more preferably 1 to 12, and further preferably 1 to 6.
  • the alkylene group, alkenylene group, and (oligo) alkyleneoxy group defined by the linking group L may be linear or cyclic, and may be linear or branched.
  • the atoms constituting the linking group L are preferably those containing a carbon atom and a hydrogen atom, and if necessary, a hetero atom (at least one selected from an oxygen atom, a nitrogen atom and a sulfur atom).
  • the number of carbon atoms in the linking group is preferably 1 to 24, more preferably 1 to 12, and still more preferably 1 to 6.
  • the number of hydrogen atoms may be determined according to the number of carbon atoms and the like.
  • the number of hetero atoms is preferably from 0 to 12, more preferably from 0 to 6, and even more preferably from 0 to 3, for each of oxygen, nitrogen and sulfur atoms.
  • the synthesis of the specific polymer may be carried out by a conventional method.
  • a known method relating to addition polymerization of an olefin can be appropriately employed.
  • a known method relating to addition polymerization of styrene can be appropriately employed.
  • a known method for synthesizing a phenol resin can be appropriately employed.
  • the compounding amount of the specific polymer is not particularly limited, but in the composition for forming an underlayer film for imprinting, it is preferable to occupy a majority in the solid content, more preferably 70% by mass or more in the solid content, More preferably, the content is 80% by mass or more in a minute.
  • the upper limit is not particularly limited, but is practically 99.0% by mass or less.
  • the content of the specific polymer in the composition for forming an underlayer film for imprint (including the solvent) is not particularly limited, but is preferably 0.01% by mass or more, and more preferably 0.05% by mass or more. Is more preferable, and the content is more preferably 0.1% by mass or more.
  • the upper limit is preferably 10% by mass or less, more preferably 5% by mass or less, still more preferably 1% by mass or less, and even more preferably less than 1% by mass.
  • One of the above polymers may be used, or a plurality thereof may be used. When a plurality of materials are used, the total amount falls within the above range.
  • the composition for forming an underlayer film for imprinting of the present invention is selected from an acid having a pKa of 5 or less and an acid generator capable of generating an acid with a pKa of 5 or less in combination with the specific polymer, and the polymer And a low-molecular compound (specific low-molecular compound) having a functional group capable of binding to and having a molecular weight of 1,000 or less.
  • the pKa of the acid related to the specific low-molecular compound is 5 or less, but is preferably 4.5 or less, more preferably 4.2 or less.
  • the lower limit is preferably -5 or more, more preferably -4 or more, and still more preferably -3.5 or more.
  • the pKa of a low-molecular compound refers to pKa in an aqueous solution, for example, those described in Chemical Handbook (II) (4th revised edition, 1993, edited by The Chemical Society of Japan, Maruzen Co., Ltd.)
  • the pKa in the aqueous solution can be specifically measured by measuring the acid dissociation constant at 23 ° C. using an infinitely diluted aqueous solution. If measurement is not possible, a value based on a database of Hammett's substituent constants and known literature values can be obtained by calculation using the following software package 1. All pKa values in this specification indicate values obtained by calculation using this software package 1.
  • Software Package 1 Advanced Chemistry Development (ACD / Labs) Software V8.14 for Solaris (1994-2007 ACD / Labs).
  • the molecular weight of the specific low-molecular compound is 1,000 or less, preferably 800 or less, more preferably 700 or less, and even more preferably 600 or less.
  • the lower limit is not particularly limited, but is, for example, 80 or more, and may be 100 or more.
  • the acid group include a carboxylic acid group, a sulfonic acid group, a phenolic hydroxy group, a phosphoric acid group, a thiocarboxylic acid group, and a dithiocarboxylic acid group.
  • the acid group is preferably a carboxylic acid group, a sulfonic acid group, or a phosphoric acid group.
  • the acid generator include an embodiment in which an acid group is a group capable of generating the acid group.
  • the group capable of generating an acid group include a carboxylic acid ester group, a thiocarboxylic acid ester group, a dithiocarboxylic acid ester group, a sulfonic acid ester group, a phosphoric acid monoester group, a phosphoric acid diester group, and a dicarboxylic acid anhydride.
  • the organic group constituting the ester include an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and still more preferably 1 to 3), and an aryl group (preferably having 6 to 22 carbon atoms and 6 to 18 carbon atoms).
  • the alkyl group constituting the ester is preferably a tertiary alkyl group (preferably having 4 to 24 carbon atoms, more preferably 4 to 12 carbon atoms, and still more preferably 4 to 8 carbon atoms).
  • a tertiary alkyl group in which the groups are linked to each other to form a cyclic structure preferably a cyclopropane ring, a cyclobutane ring, a cyclopentane ring, or a cyclohexane ring
  • the above acid groups or groups capable of generating an acid group are collectively referred to as an acid group or the like Ac.
  • the specific low-molecular compound is an acid generator
  • examples of the acid generator include a photoacid generator and a thermal acid generator.
  • the photoacid generator is preferable.
  • the acid generated from the acid generator is the same as the above-mentioned acid having a pKa of 5 or less.
  • the protecting group for protecting the acid group of an acid having a pKa of 5 or less a triphenylsulfonium group and a diazo group are preferable. As described above, by using an acid as an acid generator, there is an advantage that a specific low-molecular compound can be handled in a stable form in which an acid group site is protected.
  • the functional group of the specific low molecular compound is not particularly limited as long as it reacts with and binds to the functional group of the specific polymer.
  • Examples include an ethylenically unsaturated group, an acid group or an acid anhydride group, and a crosslinkable group.
  • Examples of the ethylenically unsaturated group include the aforementioned ethylenically unsaturated group Et.
  • Examples of the acid group or the acid anhydride group include the above-described Ac group such as the acid group.
  • the crosslinkable group include the above-described examples of the crosslinkable group Bd.
  • the functional group of the specific low-molecular compound defined here is referred to as a functional group Q2, and may be distinguished from the functional group Q1 of the specific polymer.
  • Table 3 shows specific combinations of the functional group of the specific polymer and the functional group of the specific low-molecular compound.
  • the acid of the specific low-molecular compound may be an inorganic acid or an organic acid, but is preferably an organic acid.
  • examples of the inorganic acid include sulfuric acid, nitric acid, phosphoric acid, hydrochloric acid, and boric acid.
  • the specific low molecular weight compound is an organic acid
  • it is preferably a compound represented by the formula (4).
  • Q 2 is a functional group Q2 as defined above.
  • Ac 4 is Ac such as an acid group defined above.
  • n41 is an integer of 1 to 4.
  • n42 is an integer of 1 to 4.
  • L 4 represents a single bond or a linking group of the L (when n41 + n42 is 3 or more is replaced as trivalent or more connecting group).
  • L 4 is a single bond, an alkylene group defined by the linking group L or a trivalent or higher linking group having the structure thereof, an arylene group or a trivalent or higher linking group having the structure thereof, an (oligo) alkyleneoxy group or A trivalent or higher-valent linking group having the structure, or a linking group obtained by combining them is preferable.
  • the presence or absence of the oxygen atom at the terminal of the (oligo) alkyleneoxy group may be adjusted depending on the structure of the preceding group.
  • the synthesis of the specific low-molecular compound may be performed by a conventional method.
  • B-8 and B-9 are acid generators, and pKa is the pKa of the generated acid.
  • the amount of the specific low-molecular compound is not particularly limited, but in the composition for forming an underlayer film for imprinting, the content is preferably 1% by mass or more in solid content, and more preferably 5% by mass or more in solid content. More preferably, it is more preferably at least 8% by mass in the solid content.
  • the upper limit is not particularly limited, but is preferably 20% by mass or less in the solid content, and may be 15% by mass or less.
  • the content of the specific low-molecular compound in the composition for forming an underlayer film for imprint (including the solvent) is not particularly limited, but is preferably 0.001% by mass or more, and more preferably 0.005% by mass or more. More preferably, it is still more preferably 0.01% by mass or more.
  • the upper limit is preferably 5% by mass or less, more preferably 2% by mass or less, still more preferably 1% by mass or less, even more preferably 0.8% by mass or less. It is even more preferred that the content is not more than 0.5% by mass.
  • the ratio of the specific low-molecular compound to the specific polymer is 1 part by mass or more with respect to 100 parts by mass of the specific polymer, from the viewpoint of sufficiently extracting the effect thereof and avoiding a problem that the amount becomes excessive. It is more preferably at least 2 parts by mass, and still more preferably at least 5 parts by mass.
  • the upper limit is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, and even more preferably 20 parts by mass or less.
  • One or more specific low molecular weight compounds may be used. When a plurality of materials are used, the total amount falls within the above range.
  • the combination of the functional group Q1 of the specific polymer and the functional group Q2 of the specific low-molecular compound includes (i) ethylenically unsaturated groups, (ii) an amino group and an acid group or an acid anhydride. It is preferably selected from the group consisting of (iii) an amino group and a crosslinkable group, (iv) a hydroxy group and a crosslinkable group, and (vi) a combination of a crosslinkable group and an acid group or an acid anhydride group.
  • the acid anhydride group include an anhydride group of a dicarboxylic acid (a carbonyloxycarbonyl group bonded to a carbon atom to form a cyclic structure).
  • Examples of the ethylenically unsaturated group include an ethylenically unsaturated group Et, and examples of the acid group or acid anhydride include Ac such as an acid group.
  • Examples of the crosslinkable group include the examples of the crosslinkable group Bd.
  • the combination of the functional group Q1 of the specific polymer and the functional group Q2 of the specific low-molecular compound is more preferably as shown in the following table.
  • the composition for forming an underlayer film for imprint contains a solvent (hereinafter, may be referred to as a "solvent for an underlayer film").
  • the solvent is preferably a compound which is liquid at 23 ° C. and has a boiling point of 250 ° C. or less.
  • the non-volatile components ultimately form the underlying film.
  • the composition for forming an underlayer film for imprinting preferably contains 99.0% by mass or more of a solvent for an underlayer film, more preferably 99.5% by mass or more, and may be 99.6% by mass or more. .
  • the ratio of the solvent is in the above range, the film thickness at the time of film formation is kept small, which leads to improvement of pattern formability at the time of etching.
  • the solvent may be contained alone or in combination of two or more in the composition for forming an underlayer film for imprint. When two or more kinds are included, the total amount is preferably in the above range.
  • the boiling point of the solvent for the lower layer film is preferably 230 ° C. or lower, more preferably 200 ° C. or lower, further preferably 180 ° C. or lower, further preferably 160 ° C. or lower, and more preferably 130 ° C. or lower. Is even more preferable. Although the lower limit is practically 23 ° C., it is more practical that the lower limit is 60 ° C. or higher. By setting the boiling point within the above range, the solvent can be easily removed from the lower layer film, which is preferable.
  • the solvent for the lower layer film is preferably an organic solvent.
  • the solvent is preferably a solvent having at least one of an alkylcarbonyl group, a carbonyl group, a hydroxy group and an ether group. Among them, it is preferable to use an aprotic polar solvent.
  • alkoxy alcohol propylene glycol monoalkyl ether carboxylate, propylene glycol monoalkyl ether, lactate ester, acetate ester, alkoxypropionate ester, chain ketone, cyclic ketone, lactone, and alkylene carbonate.
  • alkoxy alcohol examples include methoxyethanol, ethoxyethanol, methoxypropanol (eg, 1-methoxy-2-propanol), ethoxypropanol (eg, 1-ethoxy-2-propanol), and propoxypropanol (eg, 1-propoxy-2-propanol).
  • Propanol methoxybutanol (eg, 1-methoxy-2-butanol, 1-methoxy-3-butanol), ethoxybutanol (eg, 1-ethoxy-2-butanol, 1-ethoxy-3-butanol), methylpentanol (Eg, 4-methyl-2-pentanol).
  • the propylene glycol monoalkyl ether carboxylate is preferably at least one selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, and propylene glycol monoethyl ether acetate, and propylene glycol monomethyl ether acetate ( PGMEA) is particularly preferred.
  • propylene glycol monoalkyl ether propylene glycol monomethyl ether (PGME) or propylene glycol monoethyl ether is preferable.
  • lactate ethyl lactate, butyl lactate, or propyl lactate is preferred.
  • acetate methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, isoamyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, or 3-methoxybutyl acetate are preferred.
  • alkoxypropionate methyl 3-methoxypropionate (MMP) or ethyl 3-ethoxypropionate (EEP) is preferable.
  • chain ketones include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutylketone, phenylacetone, methylethylketone, methylisobutylketone, acetylacetone, Acetonylacetone, ionone, diacetonyl alcohol, acetylcarbinol, acetophenone, methylnaphthyl ketone or methyl amyl ketone is preferred.
  • cyclic ketone methylcyclohexanone, isophorone or cyclohexanone is preferable.
  • lactone ⁇ -butyrolactone ( ⁇ BL) is preferable.
  • alkylene carbonate propylene carbonate is preferred.
  • an ester solvent having 7 or more carbon atoms (preferably 7 to 14, more preferably 7 to 12, and still more preferably 7 to 10), and having 2 or less hetero atoms.
  • ester solvent having 7 or more carbon atoms and 2 or less heteroatoms include amyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, butyl propionate, Examples thereof include isobutyl isobutyrate, heptyl propionate, and butyl butanoate. It is particularly preferable to use isoamyl acetate.
  • a solvent having a flash point (hereinafter, also referred to as a p component) of 30 ° C or higher.
  • Such components include propylene glycol monomethyl ether (p component: 47 ° C.), ethyl lactate (p component: 53 ° C.), ethyl 3-ethoxypropionate (p component: 49 ° C.), and methyl amyl ketone (p component: 42 ° C.), cyclohexanone (p component: 30 ° C.), pentyl acetate (p component: 45 ° C.), methyl 2-hydroxyisobutyrate (p component: 45 ° C.), ⁇ -butyrolactone (p component: 101 ° C.) or propylene carbonate (P component: 132 ° C.) is preferred.
  • propylene glycol monoethyl ether, ethyl lactate, pentyl acetate or cyclohexanone is more preferred, and propylene glycol monoethyl ether or ethyl lactate is particularly preferred.
  • solvents particularly preferred as the solvent for the lower layer film alkoxy alcohol, propylene glycol monoalkyl ether carboxylate, propylene glycol monoalkyl ether, lactate ester, acetate ester, alkoxypropionate ester, chain ketone, cyclic ketone, lactone, and alkylene Carbonates.
  • the composition for forming an underlayer film for imprint contains, in addition to the above, one or more of an alkylene glycol compound, a polymerization initiator, a polymerization inhibitor, an antioxidant, a leveling agent, a thickener, a surfactant, and the like. You may go out.
  • a thermal polymerization initiator and the like each component described in JP-A-2013-036027, JP-A-2014-090133, and JP-A-2013-189537 can be used.
  • the description in the above publication can be referred to.
  • the composition for forming an underlayer film for imprinting may include an alkylene glycol compound.
  • the alkylene glycol compound preferably has from 3 to 1,000 alkylene glycol structural units, more preferably from 4 to 500, still more preferably from 5 to 100. It is more preferable to have 50.
  • the weight average molecular weight (Mw) of the alkylene glycol compound is preferably from 150 to 10,000, more preferably from 200 to 5,000, further preferably from 300 to 3,000, and still more preferably from 300 to 1,000.
  • Alkylene glycol compounds include polyethylene glycol, polypropylene glycol, their mono or dimethyl ether, mono or dioctyl ether, mono or dinonyl ether, mono or didecyl ether, monostearate, monooleate, monoadipate, and monosuccinate. Acid esters are exemplified, and polyethylene glycol and polypropylene glycol are preferred.
  • the surface tension at 23 ° C. of the alkylene glycol compound is preferably at least 38.0 mN / m, more preferably at least 40.0 mN / m. Although the upper limit of the surface tension is not particularly limited, it is, for example, 48.0 mN / m or less.
  • the wettability of the curable composition for imprints provided immediately above the lower layer film can be further improved.
  • the surface tension is measured at 23 ° C. using a glass plate using a surface tension meter SURFACE TENS-IOMETER CBVP-A3 manufactured by Kyowa Interface Science Co., Ltd. The unit is indicated by mN / m. Two samples are prepared for each level, and each sample is measured three times. An arithmetic average value of a total of six times is adopted as the evaluation value.
  • the content is 40% by mass or less of the nonvolatile component, preferably 30% by mass or less, more preferably 20% by mass or less, and preferably 1 to 15% by mass. More preferred. Only one alkylene glycol compound may be used, or two or more alkylene glycol compounds may be used. When two or more kinds are used, the total amount is preferably within the above range.
  • the composition for forming an underlayer film for imprints may contain a polymerization initiator, and preferably contains at least one of a thermal polymerization initiator and a photopolymerization initiator.
  • a photopolymerization initiator By including the polymerization initiator, the reaction of the polymerizable group contained in the composition for forming an underlayer film for imprinting is promoted, and the adhesion tends to be improved.
  • a photopolymerization initiator is preferable.
  • the photopolymerization initiator a radical polymerization initiator and a cationic polymerization initiator are preferable, and a radical polymerization initiator is more preferable.
  • a plurality of photopolymerization initiators may be used in combination.
  • a known compound can be arbitrarily used.
  • halogenated hydrocarbon derivatives eg, compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group, etc.
  • acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime derivatives, etc.
  • the description in paragraphs 0165 to 182 of JP-A-2016-027357 can be referred to, and the contents thereof are incorporated in the present specification.
  • Examples of the acylphosphine compound include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.
  • commercially available products such as IRGACURE-819, IRGACURE 1173, and IRGACURE-TPO (all trade names: manufactured by BASF) can be used.
  • the content of the photopolymerization initiator used in the composition for forming an underlayer film for imprinting is, for example, 0.0001 to 5% by mass, preferably 0.0005 to 3% by mass of the non-volatile component. %, More preferably 0.01 to 1% by mass. When two or more photopolymerization initiators are used, the total amount falls within the above range.
  • the surface free energy of the imprint underlayer film formed from the composition for forming an imprint underlayer film of the present invention is preferably 30 mN / m or more, more preferably 40 mN / m or more, and 50 mN / m. More preferably, it is the above.
  • the upper limit is preferably 200 mN / m or more, more preferably 150 mN / m or more, and even more preferably 100 mN / m or more.
  • the surface free energy can be measured using a surface tension meter SURFACE TENS-IOMETER CBVP-A3 manufactured by Kyowa Interface Science Co., Ltd. at 23 ° C. using a glass plate.
  • the composition for forming an underlayer film of the present invention is generally used as a composition for forming an underlayer film for a curable composition for imprints.
  • the composition of the curable composition for imprints is not particularly limited, but preferably contains a polymerizable compound.
  • the curable composition for imprints preferably contains a polymerizable compound, and it is more preferable that the polymerizable compound constitute the maximum amount component.
  • the polymerizable compound may have one polymerizable group in one molecule, or may have two or more polymerizable groups.
  • At least one of the polymerizable compounds contained in the curable composition for imprints preferably contains 2 to 5 polymerizable groups in one molecule, more preferably 2 to 4 polymerizable groups, and more preferably 2 or 3 polymerizable groups. More preferably, it contains three more preferably.
  • At least one of the polymerizable compounds contained in the curable composition for imprints preferably has a cyclic structure.
  • Examples of this cyclic structure include an aliphatic hydrocarbon ring Cf and an aromatic hydrocarbon ring Cr.
  • the polymerizable compound preferably has an aromatic hydrocarbon ring Cr, and more preferably has a benzene ring.
  • the molecular weight of the polymerizable compound is preferably from 100 to 900. It is preferable that at least one of the polymerizable compounds is represented by the following formula (I-1).
  • L 20 is a 1 + q divalent linking group, for example, a linking group having a cyclic structure.
  • Examples of the ring structure include the above-mentioned ring Cf, ring Cr, ring Cn, ring Co, and ring Cs.
  • R 21 and R 22 each independently represent a hydrogen atom or a methyl group.
  • L 21 and L 22 each independently represent a single bond or the above-mentioned linking group L.
  • L 20 and L 21 or L 22 may be bonded via a linking group L or not to form a ring.
  • L 20 , L 21 and L 22 may have the substituent T described above.
  • a plurality of substituents T may combine to form a ring. When there are a plurality of substituents T, they may be the same or different.
  • q2 is an integer of 0 to 5, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, and still more preferably 0 or 1.
  • Examples of the polymerizable compound include the compounds used in the following examples, the compounds described in paragraphs 0017 to 0024 of JP-A-2014-90133 and the compounds described in the examples, and the compounds described in paragraphs 0024 to 0089 of JP-A-2015-9171.
  • Compounds, compounds described in paragraphs 0023 to 0037 of JP-A-2015-70145, and compounds described in paragraphs 0012 to 0039 of WO2016 / 152597 can be exemplified, but the present invention is limited thereby. Not to be interpreted.
  • the polymerizable compound is preferably contained in the curable composition for imprints in an amount of 30% by mass or more, more preferably 45% by mass or more, still more preferably 50% by mass or more, still more preferably 55% by mass or more, and 60% by mass. %, Or 70% by mass or more. Further, the upper limit is preferably less than 99% by mass, more preferably 98% by mass or less, and can be 97% by mass or less.
  • the boiling point of the polymerizable compound is preferably set and formulated in relation to the specific compound contained in the composition for forming an underlayer film for imprint described above.
  • the boiling point of the polymerizable compound is preferably 500 ° C. or lower, more preferably 450 ° C. or lower, and further preferably 400 ° C. or lower.
  • the lower limit is preferably 200 ° C. or higher, more preferably 220 ° C. or higher, even more preferably 240 ° C. or higher.
  • the curable composition for imprints may contain additives other than the polymerizable compound.
  • Other additives may include a polymerization initiator, a surfactant, a sensitizer, a release agent, an antioxidant, a polymerization inhibitor, and the like.
  • Specific examples of the curable composition for imprints that can be used in the present invention include the compositions described in JP-A-2013-036027, JP-A-2014-090133, and JP-A-2013-189537. And their contents are incorporated herein.
  • the preparation of the curable composition for imprints and the method of forming a film (pattern forming layer) can also be referred to the description in the above-mentioned publication, and the contents thereof are incorporated herein.
  • the content of the solvent in the curable composition for imprints is preferably 5% by mass or less, more preferably 3% by mass or less, and more preferably 1% by mass of the curable composition for imprints. It is more preferred that:
  • the curable composition for imprints may also be in an embodiment substantially not containing a polymer (preferably having a weight average molecular weight of more than 1,000, more preferably having a weight average molecular weight of more than 2,000).
  • the phrase "contains substantially no polymer” means that, for example, the content of the polymer is 0.01% by mass or less of the curable composition for imprints, preferably 0.005% by mass or less, and not containing at all. Is more preferred.
  • the curable composition for imprints preferably has a viscosity of 20.0 mPa ⁇ s or less, more preferably 15.0 mPa ⁇ s or less, further preferably 11.0 mPa ⁇ s or less, and 9 More preferably, it is not more than 0.0 mPa ⁇ s.
  • the lower limit of the viscosity is not particularly limited, but may be, for example, 5.0 mPa ⁇ s or more.
  • the viscosity is measured according to the following method. The viscosity is measured by adjusting the temperature of the sample cup to 23 ° C. using an E-type rotary viscometer RE85L manufactured by Toki Sangyo Co., Ltd.
  • the surface tension ( ⁇ Resist) of the curable composition for imprints is preferably 28.0 mN / m or more, more preferably 30.0 mN / m or more, and may be 32.0 mN / m or more. .
  • the upper limit of the surface tension is not particularly limited, but is preferably 40.0 mN / m or less, and 38.0 mN / m or less from the viewpoint of the relationship with the underlayer film and imparting inkjet suitability. Or less, and may be 36.0 mN / m or less.
  • the surface tension of the curable composition for imprints is measured according to the same method as the above-mentioned method for the alkylene glycol compound.
  • the Onishi parameter of the curable composition for imprints is preferably 5.0 or less, more preferably 4.0 or less, and even more preferably 3.7 or less.
  • the lower limit value of the Onishi parameter of the curable composition for imprints is not particularly limited, it may be, for example, 1.0 or more, or even 2.0 or more.
  • a conventionally known storage container can be used as the storage container for the curable composition for imprints used in the present invention.
  • the inner wall of the container is formed into a multi-layer bottle composed of six types and six layers of resin, or six types of resin is formed into a seven-layer structure. It is also preferred to use a bottle that has been used. Examples of such a container include a container described in JP-A-2015-123351.
  • the method for forming a pattern includes a step of forming an underlayer film on the substrate surface using the composition for forming an underlayer film for imprinting of the present invention (underlayer film forming step); Forming a curable composition layer for imprint by applying the composition for forming an underlayer film for imprint (preferably, the surface of an underlayer film) (curable composition layer for imprint); A step of contacting a mold with the curable composition layer for printing, a step of exposing the curable composition layer for imprint in a state where the mold is in contact, and the curable composition for imprinting, where the mold is exposed. And a step of peeling off from the material layer.
  • underlayer film forming step Forming a curable composition layer for imprint by applying the composition for forming an underlayer film for imprint (preferably, the surface of an underlayer film) (curable composition layer for imprint); A step of contacting a mold with the curable composition layer for printing, a step of exposing the curable composition layer for imprint in a state where
  • Lower-layer film formation step >>>
  • the lower film 2 is formed on the surface of the substrate 1 as shown in FIGS.
  • the underlayer film is preferably formed by applying the composition for forming an underlayer film for imprint on a substrate in a layered manner.
  • the substrate 1 may have an undercoat layer or an adhesion layer in addition to the case of a single layer.
  • the method for applying the composition for forming an underlayer film for imprinting on the surface of a substrate is not particularly limited, and a generally well-known application method can be employed.
  • the application method include a dip coating method, an air knife coating method, a curtain coating method, a wire bar coating method, a gravure coating method, an extrusion coating method, a spin coating method, a slit scanning method, and an inkjet method.
  • a spin coating method is preferred.
  • the solvent is volatilized (dried) by heat to form an underlayer film as a thin film.
  • the thickness of the lower film 2 is preferably 2 nm or more, more preferably 3 nm or more, still more preferably 4 nm or more, and may be 5 nm or more, or may be 7 nm or more. It may be 10 nm or more. Further, the thickness of the lower layer film is preferably 40 nm or less, more preferably 30 nm or less, further preferably 20 nm or less, and may be 15 nm or less.
  • the film thickness is equal to or more than the lower limit, the expandability (wettability) of the curable composition for imprint on the lower layer film is improved, and a uniform residual film can be formed after imprint.
  • the film thickness is equal to or less than the upper limit, the residual film after imprinting becomes thin, unevenness of the film thickness hardly occurs, and the uniformity of the residual film tends to be improved.
  • a silicon substrate a glass substrate, a quartz substrate, a sapphire substrate, a silicon carbide (silicon carbide) substrate, a gallium nitride substrate, an aluminum substrate, an amorphous aluminum oxide substrate, a polycrystalline aluminum oxide substrate, an SOC (spin-on carbon), an SOG ( Spin-on-glass), silicon nitride, silicon oxynitride, and a substrate composed of GaAsP, GaP, AlGaAs, InGaN, GaN, AlGaN, ZnSe, AlGa, InP, or ZnO.
  • the material of the glass substrate include aluminosilicate glass, aluminoborosilicate glass, and barium borosilicate glass.
  • a silicon substrate and a substrate coated with SOC are preferable.
  • a silicon substrate whose surface is appropriately modified can be used.
  • the carbon content in a region from the surface of the substrate to a thickness of 10 nm (more preferably, a thickness of 100 nm) is 70% by mass or more (preferably 80 to 100%). Mass%) may be used.
  • a substrate having a 200-nm-thick SOC (Spin on Carbon) film obtained by applying various spin-on carbon films to a silicon substrate by a spin coating method and performing baking at 240 ° C.
  • a substrate having an organic layer as the outermost layer.
  • the organic layer of the substrate include an amorphous carbon film formed by CVD (Chemical Vapor Deposition) and a spin-on carbon film formed by dissolving a high carbon material in an organic solvent and spin coating.
  • spin-on carbon film examples include nortricyclene copolymer, hydrogenated naphthol novolak resin, naphthol dicyclopentadiene copolymer, phenoldicyclopentadiene copolymer, fluorenebisphenol novolak described in JP-A-2005-128509, Acenaphthylene copolymer and indene copolymer described in 2005-250434, fullerene having a phenol group described in JP-A-2006-227391, bisphenol compound and its novolak resin, dibisphenol compound and its novolak resin, adamantane phenol Compound novolak resin, hydroxyvinylnaphthalene copolymer, bisnaphthol compound described in JP-A-2007-199653, and this novolak resin, R MP, the resin compound shown in tricyclopentadiene copolymers thereof.
  • SOC As an example of the SOC, reference can be made to the description in paragraph 0126 of JP
  • the contact angle of the substrate surface with water is preferably 20 ° or more, more preferably 40 ° or more, and even more preferably 60 ° or more. It is practical that the upper limit is 90 ° or less.
  • the contact angle is measured according to the method described in Examples described later.
  • a substrate having a basic layer as the outermost layer (hereinafter, referred to as a basic substrate).
  • the basic substrate include a substrate containing a basic organic compound (for example, an amine compound or an ammonium compound) and an inorganic substrate containing a nitrogen atom.
  • Curable composition layer forming step for imprint In the application step, for example, as shown in FIG. 1C, the curable composition for imprint 3 is applied to the surface of the lower layer film 2.
  • the method of applying the curable composition for imprints is not particularly limited, and the description in paragraph 0102 of JP2010-109092A (the publication number of the corresponding US application is US2011 / 183127) can be referred to. Is incorporated herein. It is preferable that the curable composition for imprints is applied to the surface of the underlayer film by an inkjet method. Further, the curable composition for imprints may be applied by multiple coating.
  • the amount of the droplets is preferably about 1 to 20 pL, and it is preferable that the droplets are arranged on the surface of the underlayer film at intervals of the droplets.
  • the interval between droplets is preferably 10 to 1000 ⁇ m.
  • the interval between the droplets is the interval between the nozzles of the inkjet.
  • the volume ratio of the lower layer film 2 to the film-like curable composition for imprint 3 applied on the lower layer film is preferably 1: 1 to 500, and more preferably 1:10 to 300. More preferably, the ratio is 1:50 to 200.
  • a method for producing a laminate according to a preferred embodiment of the present invention is a method for producing a laminate using a kit containing a curable composition for imprinting and a composition for forming an underlayer film for imprinting, wherein the imprinting is performed. Applying the curable composition for imprints to the surface of an underlayer film formed from the composition for forming an underlayer film for use. Further, the method for manufacturing a laminate according to a preferred embodiment of the present invention includes a step of applying the composition for forming an underlayer film for imprint in a layer on a substrate, and forming the layer for imprint applied in the layer.
  • the method includes heating (baking) the composition for use at preferably 100 to 300 ° C, more preferably 130 to 260 ° C, and still more preferably 150 to 230 ° C.
  • the heating time is preferably 30 seconds to 5 minutes.
  • a liquid film may be formed on the substrate.
  • the formation of the liquid film may be performed by a conventional method. For example, it may be formed by applying a composition containing a crosslinkable monomer (the examples of the polymerizable compound is liquid at a temperature of 23 ° C.) on a substrate.
  • Mold contact process for example, as shown in FIG. 1 (4), the curable composition for imprint 3 is brought into contact with a mold 4 having a pattern for transferring a pattern shape. Through these steps, a desired pattern (imprint pattern) is obtained. Specifically, the mold 4 is pressed against the surface of the film-like curable composition for imprints 3 in order to transfer a desired pattern to the film-like curable composition for imprints.
  • the mold may be a light transmissive mold or a light non-transmissive mold.
  • a light transmitting mold it is preferable to irradiate the curable composition 3 with light from the mold side.
  • a mold that can be used in the present invention is a mold having a pattern to be transferred.
  • the pattern of the mold can be formed according to desired processing accuracy by, for example, photolithography or electron beam lithography, but in the present invention, the method of forming the mold pattern is not particularly limited. Further, a pattern formed by the pattern forming method according to the preferred embodiment of the present invention can be used as a mold.
  • the material constituting the light-transmitting mold used in the present invention is not particularly limited, but may be a light-transmitting resin such as glass, quartz, polymethyl methacrylate (PMMA), or a polycarbonate resin, a transparent metal vapor-deposited film, or polydimethylsiloxane. Examples thereof include a flexible film, a photocurable film, and a metal film, and quartz is preferable.
  • the non-light-transmitting mold material used when a light-transmitting substrate is used in the present invention is not particularly limited, but may be any material having a predetermined strength.
  • Specific examples include ceramic materials, vapor-deposited films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe, and substrates such as SiC, silicon, silicon nitride, polysilicon, silicon oxide, and amorphous silicon. And are not specifically restricted.
  • the surface of the substrate may be appropriately processed by an ordinary method. For example, by forming an OH group on the surface of the substrate by UV ozone treatment or the like, and increasing the polarity of the substrate surface, the adhesion is further improved. Is also good.
  • the mold pressure be 10 atm or less.
  • the mold pressure is preferably selected from a range in which the remaining film of the curable composition for imprints corresponding to the mold projections is reduced, while uniformity of mold transfer can be ensured.
  • the contact between the curable composition for imprinting and the mold is performed in an atmosphere containing helium gas or condensable gas, or both helium gas and condensable gas.
  • Light irradiation step the curable composition for imprints is irradiated with light to form a cured product.
  • the irradiation amount of light irradiation in the light irradiation step may be sufficiently larger than the minimum irradiation amount necessary for curing.
  • the irradiation amount required for curing is appropriately determined by examining the consumption of unsaturated bonds of the curable composition for imprints.
  • the type of light to be applied is not particularly limited, but is exemplified by ultraviolet light.
  • the substrate temperature during light irradiation is usually room temperature, but light irradiation may be performed while heating to increase reactivity.
  • a vacuum state As a stage prior to light irradiation, if a vacuum state is set, it is effective in preventing air bubbles from entering, suppressing a decrease in reactivity due to oxygen mixing, and improving the adhesion between the mold and the curable composition for imprints.
  • Light irradiation may be performed.
  • a preferable degree of vacuum during light irradiation is in a range of 10 -1 Pa to normal pressure.
  • the exposure illuminance is preferably in the range of 1 to 500 mW / cm 2 , and more preferably in the range of 10 to 400 mW / cm 2 .
  • the exposure time is not particularly limited, but is preferably 0.01 to 10 seconds, and more preferably 0.5 to 1 second. Exposure amount is preferably in a range of 5 ⁇ 1000mJ / cm 2, and more preferably in the range of 10 ⁇ 500mJ / cm 2.
  • a step of curing the film-shaped curable composition for imprints (pattern forming layer) by light irradiation and, if necessary, further applying heat to the cured pattern to further cure the pattern. May be included.
  • the temperature for heating and curing the curable composition for imprints after light irradiation is preferably from 150 to 280 ° C, more preferably from 200 to 250 ° C.
  • the time for applying heat is preferably from 5 to 60 minutes, more preferably from 15 to 45 minutes.
  • the present invention discloses a laminate having a pattern formed from the curable composition for imprints on the surface of the underlayer film.
  • the thickness of the pattern forming layer comprising the curable composition for imprints used in the present invention is about 0.01 ⁇ m to 30 ⁇ m, although it varies depending on the use. Further, as described later, etching or the like can be performed.
  • the pattern formed by the above-described pattern (cured product pattern) forming method is used as a permanent film used for a liquid crystal display (LCD) or the like, or as an etching resist (lithography mask) for manufacturing a semiconductor element.
  • this specification discloses a method for manufacturing a semiconductor device (circuit board) including a step of obtaining a pattern by a pattern forming method according to a preferred embodiment of the present invention.
  • the step of performing etching or ion implantation on the substrate using the pattern obtained by the pattern forming method as a mask, and the step of forming an electronic member You may have.
  • the semiconductor device is preferably a semiconductor element. That is, this specification discloses a method of manufacturing a semiconductor device including the above-described pattern forming method. Further, the present specification discloses a method of manufacturing an electronic device, comprising: a step of obtaining a semiconductor device by the method of manufacturing a semiconductor device; and a step of connecting the semiconductor device and a control mechanism that controls the semiconductor device. .
  • a grid pattern is formed on a glass substrate of a liquid crystal display device by using a pattern formed by the above-described pattern forming method, so that reflection and absorption are reduced, and a large screen size (for example, 55 inches, 60 inches, (1 inch is 2.54 cm))) can be manufactured at low cost.
  • a polarizing plate described in JP-A-2015-132825 or WO 2011/132649 can be manufactured.
  • the pattern formed by the present invention is also useful as an etching resist (lithography mask) as shown in FIGS.
  • a pattern is used as an etching resist, first, a fine pattern of, for example, nano or micron order is formed on a substrate by the above-described pattern forming method.
  • the present invention is particularly advantageous in that a fine pattern on the order of nanometers can be formed, and a pattern having a size of 50 nm or less, particularly 30 nm or less can be formed.
  • the lower limit of the size of the pattern formed by the above-described pattern forming method is not particularly limited, but may be, for example, 1 nm or more.
  • the present invention also includes a step of obtaining a pattern on a substrate by a pattern forming method according to a preferred embodiment of the present invention, and a step of etching the substrate using the obtained pattern. A method for manufacturing a printing mold is also disclosed.
  • a desired pattern can be formed on the substrate by etching with an etching gas such as hydrogen fluoride in the case of wet etching or CF 4 in the case of dry etching.
  • the pattern has particularly good etching resistance to dry etching. That is, the pattern formed by the above pattern forming method is preferably used as a lithography mask.
  • the pattern formed by the present invention is specifically, a recording medium such as a magnetic disk, a light receiving element such as a solid-state imaging device, a light emitting element such as an LED (light emitting diode) or an organic EL (organic electroluminescence), a liquid crystal display.
  • Optical devices such as devices (LCD), diffraction gratings, relief holograms, optical waveguides, optical filters, optical components such as microlens arrays, thin film transistors, organic transistors, color filters, antireflection films, polarizing plates, polarizing elements, optical films, Columns and other flat panel display members, nanobiodevices, immunoassay chips, deoxyribonucleic acid (DNA) separation chips, microreactors, photonic liquid crystals, micropattern formation using self-assembly of block copolymers (directed @ self-assembly, DSA) It can be preferably used for producing a guide pattern or the like.
  • LCD liquid crystals
  • DSA self-assembly
  • composition for forming underlayer film for imprint Solutions containing the components shown in Tables 4 and 5 below were prepared. This was filtered through a nylon filter having a pore size of 0.02 ⁇ m and a PTFE (polytetrafluoroethylene) filter having a pore size of 0.010 ⁇ m to prepare the composition for forming an underlayer film for imprint shown in Examples and Comparative Examples.
  • the weight average molecular weight (Mw) of the polymer was defined as a value in terms of polystyrene according to gel permeation chromatography (GPC measurement).
  • the apparatus used was HLC-8220 (manufactured by Tosoh Corporation), and the columns used were a guard column HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000 and TSKgel Super HZ2000 (manufactured by Tosoh Corporation).
  • the eluent used was THF (tetrahydrofuran). For detection, an RI detector was used.
  • the chemical structure is identified by a conventional method such as LC-MS, NMR, IR, etc.
  • the molecular weight was determined from the chemical formula.
  • Example 10 a composition for forming an underlayer film for imprinting was formed on a substrate as described below, and a liquid film was applied thereon. Specifically, the following compound (AB) was diluted to 0.3% by mass with 1-methoxy-2-propanol (propylene glycol monomethyl ether) to prepare a coating solution (AB). A coating solution (AB) was spin-coated on the surface of each substrate so as to have a thickness of 8 nm, and heated at 60 ° C. for 1 minute using a hot plate to form a liquid film.
  • AB 1-methoxy-2-propanol
  • a coating solution (AB) was spin-coated on the surface of each substrate so as to have a thickness of 8 nm, and heated at 60 ° C. for 1 minute using a hot plate to form a liquid film.
  • Curable composition for imprint The unit of the blending amount is parts by mass and the unit of boiling point is ° C (1013.25 hPa).
  • SOC-1 A spin-on carbon film ODL-102 (manufactured by Shin-Etsu Chemical Co., Ltd.) is applied on a silicon wafer having a diameter of 8 inches by a spin coat method, baked at 240 ° C. for 60 seconds, and a 200 nm-thick SOC (Spin on carbon) is applied. Substrate on which a Carbon film is formed. The contact angle with water became 45 °.
  • SOC-2 A spin-on carbon film ODL-50 (manufactured by Shin-Etsu Chemical Co., Ltd.) is applied on a silicon nitride wafer having a diameter of 8 inches by a spin coat method, baked at 240 ° C.
  • SOC-3 SOC NCA9053EH (manufactured by Nissan Chemical Industries, Ltd.) is applied on a silicon wafer having a diameter of 8 inches by spin coating, and baked at 240 ° C. for 60 seconds to form a 200 nm thick SOC (Spin on Carbon) film. Substrate. The contact angle with water became 75 °.
  • Si (Si substrate) 8 inch diameter silicon wafer. The contact angle with water was 30 °.
  • O 3 treated Si (ozone treated Si substrate): A substrate obtained by irradiating an 8-inch silicon wafer with UV for 5 minutes using a UV irradiator (PL21-200-4, manufactured by Sen Special Light Source Co., Ltd.) The contact angle with water became 5 °.
  • the composition for forming an underlayer film for imprinting containing a specific polymer and a specific low-molecular compound has not only a general Si substrate but also a different carbon content and a different contact angle to water. Good adhesion to various substrates such as an SOC substrate and a substrate obtained by treating a Si substrate with ozone was realized, and it was found that the material was highly versatile (Examples 1 to 11). Furthermore, the composition for forming an underlayer film for imprinting of the present invention may be formed by forming a liquid film of a (meth) acrylate compound on a substrate and applying the liquid film thereon to form an underlayer film.
  • the surface of the layer of the curable composition for imprints formed on the lower layer film was excellent (Example 10).
  • the composition for forming an underlayer film for imprinting which does not use a low-molecular compound, could not obtain sufficient adhesion to a water-repellent (hydrophobic) SOC substrate having a particularly high contact angle (Comparative Example 1). ).
  • the compound having no polymerizable group (C-1), the compound having a too high pKa (C-3), and the compound having no acid group (C-4) have different degrees of hydrophilicity.

Abstract

With the purpose of improving adhesiveness between a substrate and a cured product, an imprinting underlayer film forming composition is applied to an imprinting process, the composition comprising: a polymer; a low molecular weight compound which is selected from an acid having a pKa of 5 or less and an acid generating agent capable of generating an acid having a pKa of 5 or less, which has a functional group that can bond to the polymer, and which has a molecular weight of 1000 or less; and a solvent.

Description

インプリント用下層膜形成用組成物、下層膜、パターン形成方法および半導体素子の製造方法Composition for forming underlayer film for imprint, underlayer film, pattern forming method, and method for manufacturing semiconductor element
 本発明は、インプリント用下層膜形成用組成物、ならびに、インプリント用下層膜形成用組成物、を用いた下層膜、パターン形成方法および半導体素子の製造方法に関する。 {Circle over (1)} The present invention relates to a composition for forming an underlayer film for imprint, and an underlayer film using the composition for forming an underlayer film for imprint, a pattern forming method, and a method for manufacturing a semiconductor device.
 インプリント法は、モールドのパターンを転写して樹脂の層に所望の構造を形成する方法である。なかでも露光による樹脂の硬化を利用する光インプリント法においては、光透過性モールドや光透過性基板を通して光照射し、硬化性組成物を光硬化させる。その後、モールドを剥離することで微細パターンを光硬化物に転写することができる。この方法では、室温でのインプリントが可能になるため、半導体集積回路の作製などの超微細パターンの精密加工分野に応用することができる。最近では、この長所を組み合わせたナノキャスティング法や3次元積層構造を作製するリバーサルインプリント法などの新しい展開も報告されている。
 インプリント用硬化性組成物の塗布方法として、インクジェット塗布が検討されている(例えば、特許文献1)。そこでは、しばしば、インプリント用硬化性組成物が1~100pL程度の液滴として基材上に滴下される(特許文献2~5)。インクジェット塗布を採用することにより、インプリントパターンの粗密に対応して塗布量を調整することができ、均一なインプリントパターンを確保することが可能となる。
The imprint method is a method of transferring a pattern of a mold to form a desired structure in a resin layer. Above all, in an optical imprinting method utilizing curing of a resin by exposure, light is irradiated through a light-transmitting mold or a light-transmitting substrate to light-cur the curable composition. Thereafter, the fine pattern can be transferred to the photo-cured product by removing the mold. This method enables imprinting at room temperature, so that it can be applied to the field of precision processing of ultra-fine patterns such as fabrication of semiconductor integrated circuits. Recently, new developments such as a nanocasting method combining these advantages and a reversal imprint method for producing a three-dimensional laminated structure have been reported.
As a method for applying the curable composition for imprints, inkjet coating has been studied (for example, Patent Document 1). There, the curable composition for imprints is often dropped on a substrate as droplets of about 1 to 100 pL (Patent Documents 2 to 5). By employing inkjet coating, the amount of application can be adjusted according to the density of the imprint pattern, and a uniform imprint pattern can be secured.
 インプリント法の活発化に伴い、基板とインプリント用硬化性組成物との間の接着性が問題視されるようになってきた。光インプリント法では、上記のとおり、基板の表面にインプリント用硬化性組成物を塗布し、その表面にモールドを接触させた状態で光照射してインプリント用硬化性組成物を硬化させた後、モールドを剥離する。このモールドを剥離する工程で、硬化物が基板から剥れてモールドに付着してしまうことがある。これは、基板と硬化物との接着性が、モールドと硬化物との接着性よりも低いことが原因と考えられる。 接着 With the activation of the imprint method, the problem of adhesion between the substrate and the curable composition for imprint has come to be regarded as a problem. In the light imprinting method, as described above, the curable composition for imprints was applied to the surface of the substrate, and the curable composition for imprints was cured by irradiating light with the mold in contact with the surface. Thereafter, the mold is peeled off. In the step of removing the mold, the cured product may peel off from the substrate and adhere to the mold. This is probably because the adhesion between the substrate and the cured product is lower than the adhesion between the mold and the cured product.
 かかる問題点を解決するため、特許文献6には、ナフタレン構造にアルキニル基をもつ所定の構造を有し、ポリスチレン換算重量平均分子量が3,000以上10,000以下である重合体、及び溶媒を含有するレジスト下層膜形成用組成物が開示されている。また、特許文献7には、下記の構成単位を有する化合物(X,Yは整数)を含む、密着膜が開示されている。
Figure JPOXMLDOC01-appb-C000001
In order to solve such a problem, Patent Document 6 discloses a polymer having a predetermined structure having an alkynyl group in a naphthalene structure and having a polystyrene-equivalent weight average molecular weight of 3,000 or more and 10,000 or less, and a solvent. There is disclosed a composition for forming a resist underlayer film. Patent Document 7 discloses an adhesive film containing a compound having the following structural units (X and Y are integers).
Figure JPOXMLDOC01-appb-C000001
特表2005-533393号公報JP 2005-533393 A 特開2013-093552号公報JP 2013093552 A 特開2014-093385号公報JP 2014-093385 A 特開2016-146468号公報JP 2016-146468 A 特開2017-206695号公報JP 2017-206695 A 特開2012-215842号公報JP 2012-215842 A 国際公開第2007/050133号International Publication No. 2007/050133
 上述のとおり、基板と硬化物との接着性を向上させるインプリント用下層膜形成用組成物が検討されている。しかしながら、近年、基板が多様化しており、それらに広く対応する材料としては、上記のものでは十分とは言えない。
 本発明はかかる課題を解決することを目的とするものであって、多様な基板との密着性に優れたインプリント用下層膜形成用組成物、ならびに、インプリント用下層膜形成用組成物を用いた下層膜、パターン形成方法および半導体素子の製造方法を提供することを目的とする。
As described above, a composition for forming an underlayer film for imprint which improves the adhesion between a substrate and a cured product has been studied. However, in recent years, substrates have been diversified, and the above materials cannot be said to be sufficient as materials widely corresponding to them.
An object of the present invention is to solve such a problem, and a composition for forming an underlayer film for imprinting having excellent adhesion to various substrates, and a composition for forming an underlayer film for imprinting are provided. It is an object of the present invention to provide a used lower layer film, a pattern forming method, and a method of manufacturing a semiconductor device.
 上記課題のもと、本発明者が検討を行った結果、重合体と特定の低分子化合物と溶剤とを含むインプリント用下層膜形成用組成物を用いることにより、多様な基板に対する密着性に優れた下層膜が得られることを見出し、本発明を完成するに至った。
 具体的には、下記手段により、上記課題は解決された。
<1>重合体と、
 pKaが5以下の酸およびpKa5以下の酸を発生可能な酸発生剤から選択され、かつ、上記重合体と結合可能な官能基を有し、かつ、分子量が1000以下である低分子化合物と、
 溶剤と
 を含む、インプリント用下層膜形成用組成物。
<2>上記重合体が(メタ)アクリル樹脂、ビニル樹脂およびノボラック樹脂の少なくとも1種である、<1>に記載のインプリント用下層膜形成用組成物。
<3>上記重合体の重量平均分子量が4000以上である、<1>または<2>に記載のインプリント用下層膜形成用組成物。
<4>上記低分子化合物のpKaが-5~5の範囲内である、<1>~<3>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<5>上記低分子化合物の分子量が600以下である、<1>~<4>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<6>上記重合体が、上記低分子化合物が有する上記官能基と結合可能な官能基を有し、
上記重合体が有する官能基と上記低分子化合物が有する官能基との組み合わせが、エチレン性不飽和基同士、アミノ基と酸基もしくは酸無水物基、アミノ基と架橋性基、ヒドロキシ基と架橋性基、および架橋性基と酸基もしくは酸無水物基の組み合わせから選択される、<1>~<5>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<7>上記低分子化合物が、カルボン酸基、チオカルボン酸基、ジチオカルボン酸基、スルホン酸基、リン酸モノエステル基、リン酸ジエステル基、およびリン酸基からなる群から選択される酸基の少なくとも1種を有する酸であるか、上記酸基の少なくとも1種を有する酸を発生する酸発生剤である、<1>~<6>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<8>上記低分子化合物が有する官能基が、エチレン性不飽和基である、<1>~<7>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<9>上記重合体が、上記低分子化合物が有する上記官能基と結合可能な官能基を有し、
上記重合体が有する官能基が、エチレン性不飽和基である、<1>~<7>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<10>上記低分子化合物が組成物の固形分の0.01~0.03質量%の割合で含まれる、<1>~<9>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<11>上記組成物の99質量%以上が溶剤である、<1>~<10>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<12>上記低分子化合物が、pKaが5以下の酸である、<1>~<11>のいずれか1つに記載のインプリント用下層膜形成用組成物。
<13><1>~<12>のいずれか1つに記載のインプリント用下層膜形成用組成物から形成された下層膜。
<14><1>~<12>のいずれか1つに記載のインプリント用下層膜形成用組成物を基板に適用しインプリント用下層膜を形成する工程、
 上記インプリント用下層膜上にインプリント用硬化性組成物を適用する工程、
 上記インプリント用硬化性組成物にモールドを接触させた状態で上記インプリント用硬化性組成物を露光する工程および
 上記モールドを剥離する工程
 を含む、パターン形成方法。
<15>表面から10nmの厚さまでの領域の炭素含有量が70質量%以上である基板を用いる、<14>に記載のパターン形成方法。
<16>上記インプリント用下層膜を形成する工程がスピンコート法を含む、<14>または<15>に記載のパターン形成方法。
<17>上記インプリント用下層膜上に液膜を形成する工程を含む、<14>~<16>のいずれか1つに記載のパターン形成方法。
<18>上記インプリント用硬化性組成物を適用する工程がインクジェット法を含む、<14>~<17>のいずれか1つに記載のパターン形成方法。
<19><14>~<18>のいずれか1つに記載のパターン形成方法を含む半導体素子の製造方法。
Based on the above problems, as a result of the study by the present inventors, by using a composition for forming an underlayer film for imprinting containing a polymer, a specific low-molecular compound and a solvent, adhesion to various substrates is improved. The inventors have found that an excellent underlayer film can be obtained, and have completed the present invention.
Specifically, the above-mentioned subject was solved by the following means.
<1> a polymer;
a low molecular weight compound selected from an acid having a pKa of 5 or less and an acid generator capable of generating an acid with a pKa of 5 or less, and having a functional group capable of binding to the polymer, and having a molecular weight of 1,000 or less;
A composition for forming an underlayer film for imprinting, comprising: a solvent;
<2> The composition for forming an underlayer film for imprints according to <1>, wherein the polymer is at least one of a (meth) acrylic resin, a vinyl resin, and a novolak resin.
<3> The composition for forming an underlayer film for imprint according to <1> or <2>, wherein the polymer has a weight average molecular weight of 4000 or more.
<4> The composition for forming an underlayer film for imprint according to any one of <1> to <3>, wherein the low molecular compound has a pKa in the range of -5 to 5.
<5> The composition for forming an underlayer film for imprint according to any one of <1> to <4>, wherein the low-molecular compound has a molecular weight of 600 or less.
<6> the polymer has a functional group capable of binding to the functional group of the low-molecular compound,
The combination of the functional group of the polymer and the functional group of the low-molecular compound may be ethylenically unsaturated groups, an amino group and an acid group or an acid anhydride group, an amino group and a crosslinkable group, and a hydroxyl group and a crosslinkable group. The composition for forming an underlayer film for imprint according to any one of <1> to <5>, wherein the composition is selected from a combination of a functional group, a crosslinkable group, and an acid group or an acid anhydride group.
<7> The low molecular compound is an acid group selected from the group consisting of a carboxylic acid group, a thiocarboxylic acid group, a dithiocarboxylic acid group, a sulfonic acid group, a phosphate monoester group, a phosphate diester group, and a phosphate group. The underlayer film for imprints according to any one of <1> to <6>, wherein the underlayer film is an acid having at least one of the above or an acid generator that generates an acid having at least one of the above acid groups. Forming composition.
<8> The composition for forming an underlayer film for imprint according to any one of <1> to <7>, wherein the functional group of the low-molecular compound is an ethylenically unsaturated group.
<9> the polymer has a functional group capable of binding to the functional group of the low-molecular compound,
The composition for forming an underlayer film for imprints according to any one of <1> to <7>, wherein the functional group of the polymer is an ethylenically unsaturated group.
<10> The formation of an underlayer film for imprint according to any one of <1> to <9>, wherein the low-molecular compound is contained at a ratio of 0.01 to 0.03% by mass of the solid content of the composition. Composition.
<11> The composition for forming an underlayer film for imprint according to any one of <1> to <10>, wherein 99% by mass or more of the composition is a solvent.
<12> The composition for forming an underlayer film for imprint according to any one of <1> to <11>, wherein the low-molecular compound is an acid having a pKa of 5 or less.
<13> An underlayer film formed from the composition for forming an underlayer film for imprint according to any one of <1> to <12>.
<14> a step of applying the composition for forming an underlayer film for imprint according to any one of <1> to <12> to a substrate to form an underlayer film for imprint;
A step of applying the curable composition for imprint on the underlayer film for imprint,
A pattern forming method, comprising: exposing the curable composition for imprints to light while the mold is in contact with the curable composition for imprints; and removing the mold.
<15> The pattern forming method according to <14>, wherein a substrate having a carbon content of 70% by mass or more in a region from the surface to a thickness of 10 nm is used.
<16> The pattern forming method according to <14> or <15>, wherein the step of forming the imprint underlayer film includes a spin coating method.
<17> The pattern forming method according to any one of <14> to <16>, including a step of forming a liquid film on the lower layer film for imprint.
<18> The pattern forming method according to any one of <14> to <17>, wherein the step of applying the curable composition for imprints includes an inkjet method.
<19> A method for manufacturing a semiconductor device, comprising the method for forming a pattern according to any one of <14> to <18>.
 多様な基板との密着性に優れたインプリント用下層膜形成用組成物、ならびに、インプリント用下層膜形成用組成物を用いた下層膜、パターン形成方法および半導体素子の製造方法を提供可能になった。 It is possible to provide a composition for forming an underlayer film for imprinting, which has excellent adhesion to various substrates, and a method for forming a lower layer, a pattern, and a semiconductor element using the composition for forming an underlayer film for imprinting. became.
パターン形成方法を示す概略図である。It is a schematic diagram showing a pattern formation method.
 以下において、本発明の内容について詳細に説明する。
 本明細書において「~」とはその前後に記載される数値を下限値および上限値として含む意味で使用される。
 本明細書において、「(メタ)アクリレート」は、アクリレートおよびメタクリレートを表し、「(メタ)アクリル」は、アクリルおよびメタクリルを表し、「(メタ)アクリロイル」は、アクリロイルおよびメタクリロイルを表す。「(メタ)アクリロイルオキシ」は、アクリロイルオキシおよびメタクリロイルオキシを表す。
 本明細書において、「インプリント」は、好ましくは、1nm~10mmのサイズのパターン転写をいい、より好ましくは、およそ10nm~100μmのサイズ(ナノインプリント)のパターン転写をいう。
 本明細書における基(原子団)の表記において、置換および無置換を記していない表記は、置換基を有さないものと共に置換基を有するものをも包含するものである。例えば、「アルキル基」とは、置換基を有さないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含するものである。
 本明細書において、「光」には、紫外、近紫外、遠紫外、可視、赤外等の領域の波長の光や、電磁波だけでなく、放射線も含まれる。放射線には、例えばマイクロ波、電子線、極端紫外線(EUV)、X線が含まれる。また248nmエキシマレーザー、193nmエキシマレーザー、172nmエキシマレーザーなどのレーザー光も用いることができる。これらの光は、光学フィルタを通したモノクロ光(単一波長光)を用いてもよいし、複数の波長の異なる光(複合光)でもよい。
 本発明における沸点測定時の気圧は、特に述べない限り、1013.25hPa(1気圧)とする。また、本発明における温度は、特に断らない限り、23℃である。
 本明細書において「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であってもその工程の所期の作用が達成されれば、本用語に含まれる。
Hereinafter, the contents of the present invention will be described in detail.
In this specification, “to” is used to mean that the numerical values described before and after it are included as the lower limit and the upper limit.
In the present specification, “(meth) acrylate” represents acrylate and methacrylate, “(meth) acryl” represents acryl and methacryl, and “(meth) acryloyl” represents acryloyl and methacryloyl. "(Meth) acryloyloxy" refers to acryloyloxy and methacryloyloxy.
In the present specification, “imprint” preferably refers to a pattern transfer having a size of 1 nm to 10 mm, more preferably a pattern transfer having a size of about 10 nm to 100 μm (nanoimprint).
In the notation of a group (atomic group) in this specification, the notation of not indicating substituted or unsubstituted includes not only a group having no substituent but also a group having a substituent. For example, the “alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
In the present specification, “light” includes not only light having a wavelength in the ultraviolet, near-ultraviolet, far-ultraviolet, visible, and infrared regions, and electromagnetic waves, but also radiation. Radiation includes, for example, microwaves, electron beams, extreme ultraviolet (EUV), and X-rays. Alternatively, laser light such as a 248 nm excimer laser, a 193 nm excimer laser, or a 172 nm excimer laser can be used. These lights may be monochrome light (single-wavelength light) that has passed through an optical filter, or may be light having different wavelengths (composite light).
The pressure at the time of measuring the boiling point in the present invention is 1013.25 hPa (1 atm) unless otherwise specified. The temperature in the present invention is 23 ° C., unless otherwise specified.
In the present specification, the term "step" is included not only in an independent step but also in the case where the intended action of the step is achieved even if it cannot be clearly distinguished from other steps. .
 本発明のインプリント用下層膜形成用組成物(以下、「本発明の組成物」ということがある)は、重合体(以下、特定重合体と称することがある)と、pKaが5以下の酸およびpKa5以下の酸を発生可能な酸発生剤から選択され、かつ、上記重合体と結合可能な官能基を有し、かつ、分子量が1000以下である低分子化合物(以下、特定低分子化合物と称することがある)と、溶剤とを含むことを特徴とする。このような構成とすることにより、基板およびインプリント用硬化性組成物との密着性に優れた組成物が得られる。特に、多様な基板に対応して優れた密着性を発揮する下層膜形成用組成物が得られる。
 本発明において、このような効果が得られる理由は不明の点を含むが、以下のように推定される。すなわち、インプリント用下層膜形成用組成物を用いて形成された下層膜において、上記特定低分子化合物が特定重合体と結合する。一方、特定低分子化合物が酸または酸発生剤であることによって生じる極性が、上層のインプリント用硬化性組成物層や下層である基板と相互作用するためと考えられる。
 以下、本発明の構成について、詳細に説明する。
The composition for forming an underlayer film for imprinting of the present invention (hereinafter, may be referred to as “the composition of the present invention”) includes a polymer (hereinafter, may be referred to as a specific polymer) and a pKa of 5 or less. A low molecular weight compound selected from an acid and an acid generator capable of generating an acid having a pKa of 5 or less and having a functional group capable of binding to the polymer and having a molecular weight of 1000 or less (hereinafter, a specific low molecular weight compound) ) And a solvent. With such a configuration, a composition having excellent adhesion to the substrate and the curable composition for imprints can be obtained. In particular, a composition for forming an underlayer film which exhibits excellent adhesion to various substrates can be obtained.
In the present invention, the reason why such an effect is obtained includes unknown points, but is presumed as follows. That is, in the underlayer film formed using the composition for forming an underlayer film for imprint, the specific low-molecular compound binds to the specific polymer. On the other hand, it is considered that the polarity generated when the specific low-molecular compound is an acid or an acid generator interacts with the upper layer of the curable composition layer for imprints and the lower layer of the substrate.
Hereinafter, the configuration of the present invention will be described in detail.
<特定重合体>
 本発明で用いる特定重合体は、通常、下層膜の主成分となるものであり、公知の重合体を広く用いることができる。
 特定重合体は、(メタ)アクリル樹脂、ビニル樹脂、ノボラック樹脂、エポキシ樹脂、ポリウレタン樹脂、フェノール樹脂、ポリエステル樹脂およびメラミン樹脂が例示され、(メタ)アクリル樹脂、ビニル樹脂およびノボラック樹脂の少なくとも1種であることが好ましい。
 上記重合体の重量平均分子量は、4000以上であることが好ましく、6000以上であることがより好ましく、8000以上であることがさらに好ましい。上限としては、100000以下であることが好ましく、50000以下であってもよい。重合体の分子量は後述する実施例に記載の方法に基づき測定した値を採用する。
 上記重合体は官能基を有することが好ましい。この官能基は、後述する低分子化合物が有する官能基と結合可能であることが好ましい。特定重合体が有する官能基は、エチレン性不飽和基、アミノ基、架橋性基、ヒドロキシ基であることがより好ましい。エチレン性不飽和基としては、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、(メタ)アクリロイルアミノ基、ビニル基、ビニルオキシ基、アリル基、メチルアリル基、プロぺニル基、ブテニル基、ビニルフェニル基、シクロヘキセニル基が挙げられ、(メタ)アクリロイル基、ビニル基が好ましい。ここで定義するエチレン性不飽和基をEtと称する。架橋性基としては、イソシアネ-ト基、メチロール基(ヒドロキシメチル基)、エポキシ基(オキシラン基)が挙げられる。ここで規定する架橋性基をBdと称する。ここで規定される特定重合体の官能基を官能基Q1と称し、特定低分子化合物の官能基Q2と区別して呼ぶことがある。特定重合体の官能基と特定低分子化合物の官能基との具体的な組合せは後述する表3に記載のとおりである。
<Specific polymer>
The specific polymer used in the present invention is usually a main component of the lower layer film, and known polymers can be widely used.
Examples of the specific polymer include (meth) acrylic resin, vinyl resin, novolak resin, epoxy resin, polyurethane resin, phenol resin, polyester resin and melamine resin, and at least one of (meth) acrylic resin, vinyl resin and novolak resin It is preferred that
The weight average molecular weight of the polymer is preferably 4000 or more, more preferably 6000 or more, and further preferably 8000 or more. The upper limit is preferably 100,000 or less, and may be 50,000 or less. As the molecular weight of the polymer, a value measured based on a method described in Examples described later is employed.
The polymer preferably has a functional group. This functional group is preferably capable of bonding to a functional group of a low-molecular compound described below. The functional group of the specific polymer is more preferably an ethylenically unsaturated group, an amino group, a crosslinkable group, or a hydroxy group. Examples of the ethylenically unsaturated group include (meth) acryloyl group, (meth) acryloyloxy group, (meth) acryloylamino group, vinyl group, vinyloxy group, allyl group, methylallyl group, propenyl group, butenyl group, and vinylphenyl And a cyclohexenyl group, and a (meth) acryloyl group and a vinyl group are preferred. The ethylenically unsaturated group defined here is called Et. Examples of the crosslinkable group include an isocyanate group, a methylol group (hydroxymethyl group), and an epoxy group (oxirane group). The crosslinkable group defined here is called Bd. The functional group of the specific polymer defined here is referred to as a functional group Q1, and may be distinguished from the functional group Q2 of the specific low-molecular compound in some cases. Specific combinations of the functional group of the specific polymer and the functional group of the specific low-molecular compound are as described in Table 3 below.
 特定重合体は下記の式(1)~(3)の少なくとも1つの構成単位を有することが好ましい。 The specific polymer preferably has at least one structural unit of the following formulas (1) to (3).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 式中、RおよびRは、それぞれ独立に、水素原子またはメチル基である。R21およびRはそれぞれ独立に後述する置換基Tである。n2は0~4の整数である。n3は0~3の整数である。 In the formula, R 1 and R 2 are each independently a hydrogen atom or a methyl group. R 21 and R 3 are each independently a substituent T described later. n2 is an integer of 0 to 4. n3 is an integer of 0 to 3.
 L、L、Lはそれぞれ独立には単結合または後述する連結基Lである。中でも、単結合、または連結基Lで規定されるアルキレン基もしくは(オリゴ)アルキレンオキシ基が好ましい。ただし、(オリゴ)アルキレンオキシ基の末端の酸素原子はその先の基の構造により、その有無が調整されればよい。
 Qは特定重合体の官能基であり、上記の官能基Q1の例が挙げられる。
L 1 , L 2 and L 3 are each independently a single bond or a linking group L described below. Among them, a single bond or an alkylene group or (oligo) alkyleneoxy group defined by the linking group L is preferable. However, the presence or absence of the oxygen atom at the terminal of the (oligo) alkyleneoxy group may be adjusted depending on the structure of the preceding group.
Q 1 is a functional group of the specific polymer, examples of the above functional groups Q1 and the like.
 R21が複数あるとき、互いに連結して環状構造を形成してもよい。本明細書において連結とは結合して連続する態様のほか、一部の原子を失って縮合(縮環)する態様も含む意味である。また特に断らない限り、連結に際しては、酸素原子、硫黄原子、窒素原子(アミノ基)を介在していてもよい。形成される環状構造としては、脂肪族炭化水素環(これを環Cfと称する)(例えば、シクロプロパン環、シクロブタン環、シクロペンタン環、シクロヘキサン環、シクロプロペン環、シクロブテン環、シクロペンテン環、シクロヘキセン環等)、芳香族炭化水素環(これを環Crと称する)(ベンゼン環、ナフタレン環、アントラセン環、フェナントレン環等)、含窒素複素環(これを環Cnと称する)(例えば、ピロール環、イミダゾール環、ピラゾール環、ピリジン環、ピロリン環、ピロリジン環、イミダゾリジン環、ピラゾリジン環、ピぺリジン環、ピペラジン環、モルホリン環等)、含酸素複素環(これを環Coと称する)(フラン環、ピラン環、オキシラン環、オキセタン環、テトラヒドロフラン環、テトラヒドロピラン環、ジオキサン環等)、含硫黄複素環(これを環Csと称する)(チオフェン環、チイラン環、チエタン環、テトラヒドロチオフェン環、テトラヒドロチオピラン環等)などが挙げられる。 When there are a plurality of R 21 s , they may be connected to each other to form a cyclic structure. In the present specification, the term “linkage” is intended to include, in addition to a continuous form of bonding, a form in which some atoms are lost and condensed (condensed). Unless otherwise specified, an oxygen atom, a sulfur atom, or a nitrogen atom (amino group) may be interposed in the connection. Examples of the cyclic structure formed include an aliphatic hydrocarbon ring (referred to as ring Cf) (for example, cyclopropane ring, cyclobutane ring, cyclopentane ring, cyclohexane ring, cyclopropene ring, cyclobutene ring, cyclopentene ring, cyclohexene ring) Etc.), aromatic hydrocarbon rings (referred to as rings Cr) (benzene rings, naphthalene rings, anthracene rings, phenanthrene rings, etc.), nitrogen-containing heterocyclic rings (referred to as rings Cn) (for example, pyrrole ring, imidazole Ring, pyrazole ring, pyridine ring, pyrroline ring, pyrrolidine ring, imidazolidine ring, pyrazolidine ring, piperidine ring, piperazine ring, morpholine ring, etc.), oxygen-containing heterocycle (referred to as ring Co) (furan ring, Pyran ring, oxirane ring, oxetane ring, tetrahydrofuran ring, tetrahydropyran ring, di Hexane ring and the like), sulfur-containing referred to as heterocyclic (which ring Cs) (thiophene ring, thiirane ring, thiethane ring, tetrahydrothiophene ring, tetrahydrothiopyran ring, etc.) and the like.
 Rが複数あるとき、それらは、互いに連結して環状構造を形成してもよい。形成される環状構造としては、環Cf、環Cr、環Cn、環Co、環Csなどが挙げられる。 When there are a plurality of R 3 , they may be connected to each other to form a cyclic structure. Examples of the formed cyclic structure include ring Cf, ring Cr, ring Cn, ring Co, and ring Cs.
 上記の特定重合体は、上記式(1)~(3)の構成単位以外の他の構成単位を有する共重合体であってもよい。他の構成単位としては、下記の(11)、(21)および(31)が挙げられる。他の構成単位は、特定重合体中で、構成単位(11)が構成単位(1)と組み合わせられることが好ましく、構成単位(21)が構成単位(2)と組み合わせられることが好ましく、構成単位(31)が構成単位(3)と組み合わせられることが好ましい。 特定 The above specific polymer may be a copolymer having a structural unit other than the structural units of the above formulas (1) to (3). Other structural units include the following (11), (21) and (31). As the other structural units, in the specific polymer, the structural unit (11) is preferably combined with the structural unit (1), and the structural unit (21) is preferably combined with the structural unit (2). (31) is preferably combined with the structural unit (3).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 式中、R11およびR22は、それぞれ独立に、水素原子またはメチル基である。R31は後述する置換基Tであり、n31は0~3の整数である。R31が複数あるとき、互いに連結して環状構造を形成してもよい。形成される環状構造としては、環Cf、環Cr、環Cn、環Co、環Csの例が挙げられる。 In the formula, R 11 and R 22 are each independently a hydrogen atom or a methyl group. R 31 is a substituent T described later, and n31 is an integer of 0 to 3. When there are a plurality of R 31 s , they may be connected to each other to form a cyclic structure. Examples of the formed cyclic structure include a ring Cf, a ring Cr, a ring Cn, a ring Co, and a ring Cs.
 R17は式中のカルボニルオキシ基とエステル構造を形成する有機基または水素原子である。この有機基としては、アルキル基(炭素数1~24が好ましく、1~12がより好ましく、1~6がさらに好ましい;鎖状でも環状でもよく、直鎖でも分岐でもよい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~11がさらに好ましい;アルキル基部分は鎖状でも環状でもよく、直鎖でも分岐でもよい)、式中の酸素原子が炭素原子に結合している芳香族複素環からなる基(環状構造で示すと、ピロール環、イミダゾール環、ピラゾール環、ピリジン環、フラン環、チオフェン環、チアゾール環、オキサゾール環、インドール環、カルバゾール環等)、式中の酸素原子が炭素原子に結合している脂肪族複素環からなる基(環状構造で示すと、ピロリン環、ピロリジン環、イミダゾリジン環、ピラゾリジン環、ピぺリジン環、ピペラジン環、モルホリン環、ピラン環、オキシラン環、オキセタン環、テトラヒドロフラン環、テトラヒドロピラン環、ジオキサン環、チイラン環、チエタン環、テトラヒドロチオフェン環、テトラヒドロチオピラン環)である。
 R17は本発明の効果を奏する範囲でさらに置換基Tを有していてもよい。
R 17 is an organic group or a hydrogen atom that forms an ester structure with the carbonyloxy group in the formula. Examples of the organic group include an alkyl group (preferably having 1 to 24 carbon atoms, more preferably having 1 to 12 carbon atoms, and still more preferably having 1 to 6 carbon atoms; which may be linear or cyclic, and may be linear or branched); The number 6 to 22, preferably 6 to 18, more preferably 6 to 10, and an arylalkyl group (preferably 7 to 23, more preferably 7 to 19, and still more preferably 7 to 11; an alkyl group The moiety may be linear or cyclic, and may be linear or branched), or a group consisting of an aromatic heterocyclic ring in which an oxygen atom is bonded to a carbon atom (in the case of a cyclic structure, a pyrrole ring, an imidazole ring, A pyrazole ring, a pyridine ring, a furan ring, a thiophene ring, a thiazole ring, an oxazole ring, an indole ring, a carbazole ring, etc.), or an aliphatic in which an oxygen atom is bonded to a carbon atom Groups consisting of elementary rings (in the case of a cyclic structure, a pyrroline ring, pyrrolidine ring, imidazolidine ring, pyrazolidine ring, piperidine ring, piperazine ring, morpholine ring, pyran ring, oxirane ring, oxetane ring, tetrahydrofuran ring, tetrahydropyran Ring, dioxane ring, thiirane ring, thietane ring, tetrahydrothiophene ring, tetrahydrothiopyran ring).
R 17 may further have a substituent T as long as the effects of the present invention are exhibited.
 R27は後述する置換基Tであり、n21は0~5の整数である。R27が複数あるとき、それらは、互いに連結して環状構造を形成していてもよい。形成される環状構造としては、環Cf、環Cr、環Cn、環Co、環Csの例が挙げられる。 R 27 is a substituent T described later, and n21 is an integer of 0 to 5. When R 27 is in plurality, they may form a cyclic structure via connection to each other. Examples of the formed cyclic structure include a ring Cf, a ring Cr, a ring Cn, a ring Co, and a ring Cs.
 置換基Tとしては、アルキル基(炭素数1~24が好ましく、1~12がより好ましく、1~6がさらに好ましい)、アリールアルキル基(炭素数7~21が好ましく、7~15がより好ましく、7~11がさらに好ましい)、アルケニル基(炭素数2~24が好ましく、2~12がより好ましく、2~6がさらに好ましい)、ヒドロキシ基、アミノ基(-NR )(炭素数0~24が好ましく、0~12がより好ましく、0~6がさらに好ましい)、スルファニル基、カルボキシ基、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、アルコキシ基(炭素数1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい)、アリールオキシ基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、アシル基(炭素数2~12が好ましく、2~6がより好ましく、2~3がさらに好ましい)、アシルオキシ基(炭素数2~12が好ましく、2~6がより好ましく、2~3がさらに好ましい)、アリーロイル基(炭素数7~23が好ましく、7~19がより好ましく、7~11がさらに好ましい)、アリーロイルオキシ基(炭素数7~23が好ましく、7~19がより好ましく、7~11がさらに好ましい)、カルバモイル基(炭素数1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい)、スルファモイル基(炭素数0~12が好ましく、0~6がより好ましく、0~3がさらに好ましい)、スルホ基、スルホオキシ基、ホスホノ基、ホスホノオキシ基、アルキルスルホニル基(炭素数1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい)、アリールスルホニル基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、複素環基(酸素原子、窒素原子、および硫黄原子の少なくとも1つを含む;炭素数1~12が好ましく、1~8がより好ましく、2~5がさらに好ましい;5員環または6員環を含むことが好ましい)、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基、ハロゲン原子(例えば、フッ素原子、塩素原子、臭素原子、ヨウ素原子)、オキソ基(=O)、イミノ基(=NR)、アルキリデン基(=C(R)などが挙げられる。
 Rは水素原子、置換基Tのアルキル基、置換基Tのアルケニル基、置換基Tのアリール基、置換基Tのアリールアルキル基、または置換基Tの複素環基である。
 各置換基に含まれるアルキル部位およびアルケニル部位は鎖状でも環状でもよく、直鎖でも分岐でもよい。上記置換基Tが置換基を取りうる基である場合にはさらに置換基Tを有してもよい。例えば、アルキル基にヒドロキシ基が置換したヒドロキシアルキル基になっていてもよい。
Examples of the substituent T include an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, still more preferably 1 to 6), and an arylalkyl group (preferably having 7 to 21 carbon atoms, more preferably 7 to 15 carbon atoms). , 7 to 11 are more preferred), an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably having 2 to 12 carbon atoms, still more preferably being 2 to 6), a hydroxy group and an amino group (-NR N 2 ) (having 0 carbon atoms) To 24, preferably 0 to 12, more preferably 0 to 6, a sulfanyl group, a carboxy group, and an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and still more preferably 6 to 10 carbon atoms). ), An alkoxy group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6, more preferably 1 to 3), and an aryloxy group (preferably having 6 to 22 carbon atoms, 8, more preferably 6 to 10), an acyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 and still more preferably 2 to 3), an acyloxy group (preferably having 2 to 12 carbon atoms, 2 to 6, more preferably 2 to 3, an aryloyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19, and still more preferably 7 to 11), and an aryloyloxy group (having 7 to 11 carbon atoms). 23 is more preferable, 7 to 19 are more preferable, 7 to 11 are more preferable, a carbamoyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 is more preferable), and a sulfamoyl group (having a carbon number of 1 to 3). 0-12 are preferable, 0-6 are more preferable, 0-3 are more preferable), a sulfo group, a sulfooxy group, a phosphono group, a phosphonooxy group, and an alkyl sulfo group. And an arylsulfonyl group (preferably having 6 to 22 carbon atoms, more preferably having 6 to 18 carbon atoms, and still more preferably having 6 to 10 carbon atoms). Preferred), a heterocyclic group (containing at least one of an oxygen atom, a nitrogen atom, and a sulfur atom; preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, still more preferably 2 to 5; A (meth) acryloyl group, a (meth) acryloyloxy group, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, an iodine atom), an oxo group ((O), an imino group ( NRNR N ), an alkylidene group (= C (R N ) 2 ) and the like.
R N is a hydrogen atom, an alkyl group of the substituent T, an alkenyl group of the substituent T, an aryl group of the substituent T, an arylalkyl group of the substituent T, or a heterocyclic group of the substituent T.
The alkyl and alkenyl moieties contained in each substituent may be linear or cyclic, and may be linear or branched. When the substituent T is a group that can take a substituent, it may further have a substituent T. For example, the alkyl group may be a hydroxyalkyl group in which a hydroxy group is substituted.
 連結基Lとしては、アルキレン基(炭素数1~24が好ましく、1~12がより好ましく、1~6がさらに好ましい)、アルケニレン基(炭素数2~12が好ましく、2~6がより好ましく、2~3がさらに好ましい)、(オリゴ)アルキレンオキシ基(1つの構成単位中のアルキレン基の炭素数は1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい;繰り返し数は1~50が好ましく、1~40がより好ましく、1~30がさらに好ましい)、アリーレン基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、酸素原子、硫黄原子、スルホニル基、カルボニル基、チオカルボニル基、-NR-、およびそれらの組み合わせにかかる連結基が挙げられる。アルキレン基、アルケニレン基、アルキレンオキシ基は上記置換基Tを有していてもよい。例えば、アルキレン基がヒドロキシ基を有していてもよい。
 連結基Lの連結鎖長は、1~24が好ましく、1~12がより好ましく、1~6がさらに好ましい。連結鎖長は連結に関与する原子団のうち最短の道程に位置する原子数を意味する。例えば、-CH-C(=O)-O-であると3となる。
 なお、連結基Lで規定されるアルキレン基、アルケニレン基、(オリゴ)アルキレンオキシ基は、鎖状でも環状でもよく、直鎖でも分岐でもよい。
 連結基Lを構成する原子としては、炭素原子と水素原子、必要によりヘテロ原子(酸素原子、窒素原子、硫黄原子から選ばれる少なくとも1種等)を含むものであることが好ましい。連結基中の炭素原子の数は1~24個が好ましく、1~12個がより好ましく、1~6個がさらに好ましい。水素原子の数は炭素原子等の数に応じて定められればよい。ヘテロ原子の数は、酸素原子、窒素原子、硫黄原子のそれぞれについて、0~12個が好ましく、0~6個がより好ましく、0~3個がさらに好ましい。
Examples of the linking group L include an alkylene group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and still more preferably 1 to 6), and an alkenylene group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6; (2 to 3 are more preferable), (oligo) alkyleneoxy group (the number of carbon atoms of the alkylene group in one structural unit is preferably 1 to 12, more preferably 1 to 6, and still more preferably 1 to 3; Preferably 1 to 50, more preferably 1 to 40, still more preferably 1 to 30, an arylene group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, still more preferably 6 to 10), an oxygen atom, Examples of the linking group include a sulfur atom, a sulfonyl group, a carbonyl group, a thiocarbonyl group, -NR N- , and a combination thereof. The alkylene group, alkenylene group, and alkyleneoxy group may have the above substituent T. For example, the alkylene group may have a hydroxy group.
The connecting chain length of the connecting group L is preferably 1 to 24, more preferably 1 to 12, and further preferably 1 to 6. The linking chain length means the number of atoms located on the shortest path among the atomic groups involved in the linking. For example, it is 3 for —CH 2 —C (= O) —O—.
In addition, the alkylene group, alkenylene group, and (oligo) alkyleneoxy group defined by the linking group L may be linear or cyclic, and may be linear or branched.
The atoms constituting the linking group L are preferably those containing a carbon atom and a hydrogen atom, and if necessary, a hetero atom (at least one selected from an oxygen atom, a nitrogen atom and a sulfur atom). The number of carbon atoms in the linking group is preferably 1 to 24, more preferably 1 to 12, and still more preferably 1 to 6. The number of hydrogen atoms may be determined according to the number of carbon atoms and the like. The number of hetero atoms is preferably from 0 to 12, more preferably from 0 to 6, and even more preferably from 0 to 3, for each of oxygen, nitrogen and sulfur atoms.
 特定重合体の合成は常法によればよい。例えば、式(1)の構成単位を有する重合体は、オレフィンの付加重合に係る公知の方法を適宜採用することができる。式(2)の構成単位を有する重合体は、スチレンの付加重合に係る公知の方法を適宜採用することができる。式(3)の構成単位を有する重合体は、フェノール樹脂の合成に係る公知の方法を適宜採用することができる。 The synthesis of the specific polymer may be carried out by a conventional method. For example, as for the polymer having the structural unit of the formula (1), a known method relating to addition polymerization of an olefin can be appropriately employed. For the polymer having the structural unit of the formula (2), a known method relating to addition polymerization of styrene can be appropriately employed. As the polymer having the structural unit of the formula (3), a known method for synthesizing a phenol resin can be appropriately employed.
 特定重合体の配合量は特に限定されないが、インプリント用下層膜形成用組成物において、固形分中では過半を占めることが好ましく、固形分中で70質量%以上であることがより好ましく、固形分中で80質量%以上であることがさらに好ましい。上限は特に制限されないが、99.0質量%以下であることが実際的である。
 特定重合体のインプリント用下層膜形成用組成物中(溶剤を含む)における含有量は、特に限定されないが、0.01質量%以上であることが好ましく、0.05質量%以上であることがより好ましく、0.1質量%以上であることがさらに好ましい。上限としては、10質量%以下であることが好ましく、5質量%以下であることがより好ましく、1質量%以下であることがさらに好ましく、1質量%未満であることが一層好ましい。
 上記の重合体は1種を用いても複数のものを用いてもよい。複数のものを用いる場合はその合計量が上記の範囲となる。
The compounding amount of the specific polymer is not particularly limited, but in the composition for forming an underlayer film for imprinting, it is preferable to occupy a majority in the solid content, more preferably 70% by mass or more in the solid content, More preferably, the content is 80% by mass or more in a minute. The upper limit is not particularly limited, but is practically 99.0% by mass or less.
The content of the specific polymer in the composition for forming an underlayer film for imprint (including the solvent) is not particularly limited, but is preferably 0.01% by mass or more, and more preferably 0.05% by mass or more. Is more preferable, and the content is more preferably 0.1% by mass or more. The upper limit is preferably 10% by mass or less, more preferably 5% by mass or less, still more preferably 1% by mass or less, and even more preferably less than 1% by mass.
One of the above polymers may be used, or a plurality thereof may be used. When a plurality of materials are used, the total amount falls within the above range.
<特定低分子化合物>
 本発明のインプリント用下層膜形成用組成物は、上記の特定重合体と組み合わせて、pKaが5以下の酸およびpKa5以下の酸を発生可能な酸発生剤から選択され、かつ、上記重合体と結合可能な官能基を有し、かつ、分子量が1000以下である低分子化合物(特定低分子化合物)を含有する。
<Specific low molecular compounds>
The composition for forming an underlayer film for imprinting of the present invention is selected from an acid having a pKa of 5 or less and an acid generator capable of generating an acid with a pKa of 5 or less in combination with the specific polymer, and the polymer And a low-molecular compound (specific low-molecular compound) having a functional group capable of binding to and having a molecular weight of 1,000 or less.
 特定低分子化合物に係る酸のpKaは5以下であるが、4.5以下であることが好ましく、4.2以下であることがより好ましい。下限値としては、-5以上であることが好ましく、-4以上であることがより好ましく、-3.5以上であることがさらに好ましい。このpKaを-5以上とすることにより、基板やモールドの損傷を効果的に抑制することができる。一方、pKaを上記の上限値以下とすることで、特定重合体と組み合わせて用いるときに、多様な基板との良好な密着性が確保されるため好ましい。 酸 The pKa of the acid related to the specific low-molecular compound is 5 or less, but is preferably 4.5 or less, more preferably 4.2 or less. The lower limit is preferably -5 or more, more preferably -4 or more, and still more preferably -3.5 or more. By setting the pKa to -5 or more, damage to the substrate and the mold can be effectively suppressed. On the other hand, when the pKa is equal to or less than the above upper limit, when used in combination with the specific polymer, good adhesion to various substrates is ensured, which is preferable.
(pKaの算出方法)
 本明細書において低分子化合物のpKaとは、水溶液中でのpKaのことを表し、例えば、化学便覧(II)(改訂4版、1993年、日本化学会編、丸善株式会社)に記載のものであり、この値が低いほど酸強度が大きいことを示している。水溶液中でのpKaは、具体的には、無限希釈水溶液を用い、23℃での酸解離定数を測定することにより実測することができる。実測できない場合は、下記ソフトウェアパッケージ1を用いて、ハメットの置換基定数および公知文献値のデータベースに基づいた値を、計算により求めることもできる。本明細書におけるpKaの値は、全て、このソフトウェアパッケージ1を用いて計算により求めた値を示している。ソフトウェアパッケージ1: Advanced Chemistry Development (ACD/Labs) Software V8.14 for Solaris (1994-2007 ACD/Labs)。
(Method of calculating pKa)
In the present specification, the pKa of a low-molecular compound refers to pKa in an aqueous solution, for example, those described in Chemical Handbook (II) (4th revised edition, 1993, edited by The Chemical Society of Japan, Maruzen Co., Ltd.) The lower the value, the higher the acid strength. The pKa in the aqueous solution can be specifically measured by measuring the acid dissociation constant at 23 ° C. using an infinitely diluted aqueous solution. If measurement is not possible, a value based on a database of Hammett's substituent constants and known literature values can be obtained by calculation using the following software package 1. All pKa values in this specification indicate values obtained by calculation using this software package 1. Software Package 1: Advanced Chemistry Development (ACD / Labs) Software V8.14 for Solaris (1994-2007 ACD / Labs).
 特定低分子化合物の分子量は、1000以下であるが、800以下であることが好ましく、700以下であることがより好ましく、600以下であることがさらに好ましい。下限値は特に制限されないが、例えば、80以上であり、100以上であってもよい。特定低分子化合物の分子量を上記上限値以下とすることで、特定重合体と組み合わせて用いる際に、撥水性の高い基板であっても好適に対応して良好な密着性を実現することができる。 The molecular weight of the specific low-molecular compound is 1,000 or less, preferably 800 or less, more preferably 700 or less, and even more preferably 600 or less. The lower limit is not particularly limited, but is, for example, 80 or more, and may be 100 or more. By setting the molecular weight of the specific low-molecular compound to be equal to or less than the upper limit, when used in combination with the specific polymer, it is possible to suitably cope with a substrate having high water repellency and achieve good adhesion. .
 特定低分子化合物が酸基を有するとき、その酸基としては、カルボン酸基、スルホン酸基、フェノール性ヒドロキシ基、リン酸基、チオカルボン酸基、ジチオカルボン酸基が挙げられる。中でも、酸基は、カルボン酸基、スルホン酸基、リン酸基が好ましい。
 酸発生剤としては、酸基が、これを発生可能な基となっている態様が挙げられる。酸基を発生可能な基としては、具体的に、カルボン酸エステル基、チオカルボン酸エステル基、ジチオカルボン酸エステル基、スルホン酸エステル基、リン酸モノエステル基、リン酸ジエステル基、ジカルボン酸無水物基(環状構造を形成したカルボニルオキシカルボニル基)が挙げられる。
 エステルを構成する有機基としては、アルキル基(炭素数1~12が好ましく、1~6がより好ましく、1~3がさらに好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~10がさらに好ましい)、およびアリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~11がさらに好ましい)が挙げられる。エステルを構成するアルキル基としては、中でも、第三級アルキル基(炭素数4~24が好ましく、4~12がより好ましく、4~8がさらに好ましい)が好ましく、第三級炭素に置換するアルキル基が互いに連結して環状構造(好ましくはシクロプロパン環、シクロブタン環、シクロペンタン環、シクロヘキサン環が挙げられる)を形成している第三級アルキル基がより好ましい。
 本明細書では上記の酸基ないし酸基を発生可能な基を総称して酸基等Acと称する。
When the specific low molecular weight compound has an acid group, examples of the acid group include a carboxylic acid group, a sulfonic acid group, a phenolic hydroxy group, a phosphoric acid group, a thiocarboxylic acid group, and a dithiocarboxylic acid group. Among them, the acid group is preferably a carboxylic acid group, a sulfonic acid group, or a phosphoric acid group.
Examples of the acid generator include an embodiment in which an acid group is a group capable of generating the acid group. Specific examples of the group capable of generating an acid group include a carboxylic acid ester group, a thiocarboxylic acid ester group, a dithiocarboxylic acid ester group, a sulfonic acid ester group, a phosphoric acid monoester group, a phosphoric acid diester group, and a dicarboxylic acid anhydride. Group (a carbonyloxycarbonyl group forming a cyclic structure).
Examples of the organic group constituting the ester include an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and still more preferably 1 to 3), and an aryl group (preferably having 6 to 22 carbon atoms and 6 to 18 carbon atoms). And more preferably 6 to 10, and an arylalkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19, and still more preferably 7 to 11). The alkyl group constituting the ester is preferably a tertiary alkyl group (preferably having 4 to 24 carbon atoms, more preferably 4 to 12 carbon atoms, and still more preferably 4 to 8 carbon atoms). A tertiary alkyl group in which the groups are linked to each other to form a cyclic structure (preferably a cyclopropane ring, a cyclobutane ring, a cyclopentane ring, or a cyclohexane ring) is more preferred.
In the present specification, the above acid groups or groups capable of generating an acid group are collectively referred to as an acid group or the like Ac.
 特定低分子化合物が酸発生剤であるとき、酸発生剤として光酸発生剤および熱酸発生剤が例示され、本発明においては中でも、光酸発生剤が好ましい。酸発生剤から発生する酸は、上述のpKaが5以下の酸と同様である。また、pKaが5以下の酸の酸基を保護している保護基としては、トリフェニルスルホニウム基、ジアゾ基が好ましい。このように、酸を酸発生剤とすることで、特定低分子化合物の酸基の部位を保護した安定な形で扱うことができる利点がある。 (4) When the specific low-molecular compound is an acid generator, examples of the acid generator include a photoacid generator and a thermal acid generator. In the present invention, the photoacid generator is preferable. The acid generated from the acid generator is the same as the above-mentioned acid having a pKa of 5 or less. Further, as the protecting group for protecting the acid group of an acid having a pKa of 5 or less, a triphenylsulfonium group and a diazo group are preferable. As described above, by using an acid as an acid generator, there is an advantage that a specific low-molecular compound can be handled in a stable form in which an acid group site is protected.
 特定低分子化合物が有する官能基は、特定重合体が有する官能基と反応して結合するものであれば特に限定されない。例えば、エチレン性不飽和基、酸基もしくは酸無水物基、架橋性基が挙げられる。エチレン性不飽和基としては、上記エチレン性不飽和基Etの例が挙げられる。酸基または酸無水物基としては、上記酸基等Acの例が挙げられる。架橋性基としては、上記の架橋性基Bdの例が挙げられる。ここで規定される特定低分子化合物の官能基を官能基Q2と称し、特定重合体の官能基Q1と区別して呼ぶことがある。特定重合体の官能基と特定低分子化合物の官能基との具体的な組合せは表3に記載のとおりである。 官能 The functional group of the specific low molecular compound is not particularly limited as long as it reacts with and binds to the functional group of the specific polymer. Examples include an ethylenically unsaturated group, an acid group or an acid anhydride group, and a crosslinkable group. Examples of the ethylenically unsaturated group include the aforementioned ethylenically unsaturated group Et. Examples of the acid group or the acid anhydride group include the above-described Ac group such as the acid group. Examples of the crosslinkable group include the above-described examples of the crosslinkable group Bd. The functional group of the specific low-molecular compound defined here is referred to as a functional group Q2, and may be distinguished from the functional group Q1 of the specific polymer. Table 3 shows specific combinations of the functional group of the specific polymer and the functional group of the specific low-molecular compound.
 特定低分子化合物の酸は、無機酸でも有機酸でもよいが、有機酸であることが好ましい。
 無機酸としては、硫酸、硝酸、リン酸、塩酸、ホウ酸が例示される。
The acid of the specific low-molecular compound may be an inorganic acid or an organic acid, but is preferably an organic acid.
Examples of the inorganic acid include sulfuric acid, nitric acid, phosphoric acid, hydrochloric acid, and boric acid.
 特定低分子化合物が有機酸の場合、式(4)で表される化合物であることが好ましい。
    (Qn41-L-(Acn42    (4)
 Qは上記で規定した官能基Q2である。Acは上記で定義した酸基等Acである。n41は1~4の整数である。n42は1~4の整数である。Lは単結合または上記の連結基L(n41+n42が3以上であるときは3価以上の連結基として読み替えられる)である。Lは中でも単結合、あるいは連結基Lで規定されるアルキレン基もしくはその構造を有する3価以上の連結基、アリーレン基もしくはその構造を有する3価以上の連結基、(オリゴ)アルキレンオキシ基もしくはその構造を有する3価以上の連結基、またはそれらを組み合わせた連結基が好ましい。ただし、(オリゴ)アルキレンオキシ基の末端の酸素原子はその先の基の構造により、その有無が調整されればよい。
When the specific low molecular weight compound is an organic acid, it is preferably a compound represented by the formula (4).
(Q 2) n41 -L 4 - (Ac 4) n42 (4)
Q 2 is a functional group Q2 as defined above. Ac 4 is Ac such as an acid group defined above. n41 is an integer of 1 to 4. n42 is an integer of 1 to 4. L 4 represents a single bond or a linking group of the L (when n41 + n42 is 3 or more is replaced as trivalent or more connecting group). L 4 is a single bond, an alkylene group defined by the linking group L or a trivalent or higher linking group having the structure thereof, an arylene group or a trivalent or higher linking group having the structure thereof, an (oligo) alkyleneoxy group or A trivalent or higher-valent linking group having the structure, or a linking group obtained by combining them is preferable. However, the presence or absence of the oxygen atom at the terminal of the (oligo) alkyleneoxy group may be adjusted depending on the structure of the preceding group.
 特定低分子化合物の合成は常法によればよい。 The synthesis of the specific low-molecular compound may be performed by a conventional method.
 特定低分子化合物の具体例を以下に挙げるが、本発明がこれにより限定して解釈されるものではない。B-8とB-9は酸発生剤であり、pKaは発生する酸のpKaである。 具体 Specific examples of the specific low-molecular compound are shown below, but the present invention is not construed as being limited thereto. B-8 and B-9 are acid generators, and pKa is the pKa of the generated acid.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 特定低分子化合物の配合量は特に限定されないが、インプリント用下層膜形成用組成物において、固形分中で1質量%以上であることが好ましく、固形分中で5質量%以上であることがより好ましく、固形分中で8質量%以上であることがより好ましい。上限は特に制限されないが、固形分中で20質量%以下であることが好ましく、15質量%以下であってもよい。
 特定低分子化合物のインプリント用下層膜形成用組成物中(溶剤を含む)における含有量は、特に限定されないが、0.001質量%以上であることが好ましく、0.005質量%以上であることがより好ましく、0.01質量%以上であることがさらに好ましい。上限としては、5質量%以下であることが好ましく、2質量%以下であることがより好ましく、1質量%以下であることがさらに好ましく、0.8質量%以下であることが一層好ましく、0.5質量%以下であることがより一層好ましい。
 特定低分子化合物の特定重合体に対する比率は、その効果を十分に引き出し、かつ過剰量になることの不具合を避ける観点から、特定重合体100質量部に対して、1質量部以上であることが好ましく、2質量部以上であることがより好ましく、5質量部以上であることがさらに好ましい。上限としては、50質量部以下であることが好ましく、40質量部以下であることがより好ましく、20質量部以下であることがさらに好ましい。
 特定低分子化合物は1種を用いても複数のものを用いてもよい。複数のものを用いる場合はその合計量が上記の範囲となる。
The amount of the specific low-molecular compound is not particularly limited, but in the composition for forming an underlayer film for imprinting, the content is preferably 1% by mass or more in solid content, and more preferably 5% by mass or more in solid content. More preferably, it is more preferably at least 8% by mass in the solid content. The upper limit is not particularly limited, but is preferably 20% by mass or less in the solid content, and may be 15% by mass or less.
The content of the specific low-molecular compound in the composition for forming an underlayer film for imprint (including the solvent) is not particularly limited, but is preferably 0.001% by mass or more, and more preferably 0.005% by mass or more. More preferably, it is still more preferably 0.01% by mass or more. The upper limit is preferably 5% by mass or less, more preferably 2% by mass or less, still more preferably 1% by mass or less, even more preferably 0.8% by mass or less. It is even more preferred that the content is not more than 0.5% by mass.
The ratio of the specific low-molecular compound to the specific polymer is 1 part by mass or more with respect to 100 parts by mass of the specific polymer, from the viewpoint of sufficiently extracting the effect thereof and avoiding a problem that the amount becomes excessive. It is more preferably at least 2 parts by mass, and still more preferably at least 5 parts by mass. The upper limit is preferably 50 parts by mass or less, more preferably 40 parts by mass or less, and even more preferably 20 parts by mass or less.
One or more specific low molecular weight compounds may be used. When a plurality of materials are used, the total amount falls within the above range.
<官能基の組み合わせ>
 特定重合体が有する官能基Q1と、特定低分子化合物が有する官能基Q2との組み合わせは、総じていえば、(i)エチレン性不飽和基同士、(ii)アミノ基と酸基もしくは酸無水物基、(iii)アミノ基と架橋性基、(iv)ヒドロキシ基と架橋性基、および(vi)架橋性基と酸基もしくは酸無水物基の組み合わせから選択されることが好ましい。酸無水物基としては、ジカルボン酸の無水物基(炭素原子と結合して環状構造を形成しているカルボニルオキシカルボニル基)が挙げられる。エチレン性不飽和基としてはエチレン性不飽和基Etの例、酸基もしくは酸無水物としては酸基等Acの例が挙げられる。架橋性基としては架橋性基Bdの例がそれぞれ挙げられる。特定重合体が有する官能基Q1と特定低分子化合物が有する官能基Q2との組み合わせは、より好ましくは、下記の表に示したとおりである。
<Combination of functional groups>
The combination of the functional group Q1 of the specific polymer and the functional group Q2 of the specific low-molecular compound includes (i) ethylenically unsaturated groups, (ii) an amino group and an acid group or an acid anhydride. It is preferably selected from the group consisting of (iii) an amino group and a crosslinkable group, (iv) a hydroxy group and a crosslinkable group, and (vi) a combination of a crosslinkable group and an acid group or an acid anhydride group. Examples of the acid anhydride group include an anhydride group of a dicarboxylic acid (a carbonyloxycarbonyl group bonded to a carbon atom to form a cyclic structure). Examples of the ethylenically unsaturated group include an ethylenically unsaturated group Et, and examples of the acid group or acid anhydride include Ac such as an acid group. Examples of the crosslinkable group include the examples of the crosslinkable group Bd. The combination of the functional group Q1 of the specific polymer and the functional group Q2 of the specific low-molecular compound is more preferably as shown in the following table.
官能基の好ましい組み合わせ
Figure JPOXMLDOC01-appb-T000006
Preferred combinations of functional groups
Figure JPOXMLDOC01-appb-T000006
<溶剤>
 インプリント用下層膜形成用組成物は溶剤(以下、「下層膜用溶剤」ということがある)を含む。溶剤は例えば、23℃で液体であって沸点が250℃以下の化合物が好ましい。通常、不揮発性成分が最終的に下層膜を形成する。インプリント用下層膜形成用組成物は、下層膜用溶剤を99.0質量%以上含むことが好ましく、99.5質量%以上含むことがより好ましく、99.6質量%以上であってもよい。溶剤の比率を上記の範囲とすることで、膜形成時の膜厚を薄く保ち、エッチング加工時のパターン形成性良化につながる。
 溶剤は、インプリント用下層膜形成用組成物に、1種のみ含まれていてもよいし、2種以上含まれていてもよい。2種以上含む場合、合計量が上記範囲となることが好ましい。
 下層膜用溶剤の沸点は、230℃以下であることが好ましく、200℃以下であることがより好ましく、180℃以下であることがさらに好ましく、160℃以下であることが一層好ましく、130℃以下であることがより一層好ましい。下限値は23℃であることが実際的であるが、60℃以上であることがより実際的である。沸点を上記の範囲とすることにより、下層膜から溶剤を容易に除去でき好ましい。
<Solvent>
The composition for forming an underlayer film for imprint contains a solvent (hereinafter, may be referred to as a "solvent for an underlayer film"). The solvent is preferably a compound which is liquid at 23 ° C. and has a boiling point of 250 ° C. or less. Usually, the non-volatile components ultimately form the underlying film. The composition for forming an underlayer film for imprinting preferably contains 99.0% by mass or more of a solvent for an underlayer film, more preferably 99.5% by mass or more, and may be 99.6% by mass or more. . When the ratio of the solvent is in the above range, the film thickness at the time of film formation is kept small, which leads to improvement of pattern formability at the time of etching.
The solvent may be contained alone or in combination of two or more in the composition for forming an underlayer film for imprint. When two or more kinds are included, the total amount is preferably in the above range.
The boiling point of the solvent for the lower layer film is preferably 230 ° C. or lower, more preferably 200 ° C. or lower, further preferably 180 ° C. or lower, further preferably 160 ° C. or lower, and more preferably 130 ° C. or lower. Is even more preferable. Although the lower limit is practically 23 ° C., it is more practical that the lower limit is 60 ° C. or higher. By setting the boiling point within the above range, the solvent can be easily removed from the lower layer film, which is preferable.
 下層膜用溶剤は、有機溶剤が好ましい。溶剤は、好ましくはアルキルカルボニル基、カルボニル基、ヒドロキシ基およびエーテル基のいずれか1つ以上を有する溶剤である。なかでも、非プロトン性極性溶剤を用いることが好ましい。 有機 The solvent for the lower layer film is preferably an organic solvent. The solvent is preferably a solvent having at least one of an alkylcarbonyl group, a carbonyl group, a hydroxy group and an ether group. Among them, it is preferable to use an aprotic polar solvent.
 具体例としては、アルコキシアルコール、プロピレングリコールモノアルキルエーテルカルボキシレート、プロピレングリコールモノアルキルエーテル、乳酸エステル、酢酸エステル、アルコキシプロピオン酸エステル、鎖状ケトン、環状ケトン、ラクトン、およびアルキレンカーボネートが選択される。 Specific examples include alkoxy alcohol, propylene glycol monoalkyl ether carboxylate, propylene glycol monoalkyl ether, lactate ester, acetate ester, alkoxypropionate ester, chain ketone, cyclic ketone, lactone, and alkylene carbonate.
 アルコキシアルコールとしては、メトキシエタノール、エトキシエタノール、メトキシプロパノール(例えば、1-メトキシ-2-プロパノール)、エトキシプロパノール(例えば、1-エトキシ-2-プロパノール)、プロポキシプロパノール(例えば、1-プロポキシ-2-プロパノール)、メトキシブタノール(例えば、1-メトキシ-2-ブタノール、1-メトキシ-3-ブタノール)、エトキシブタノール(例えば、1-エトキシ-2-ブタノール、1-エトキシ-3-ブタノール)、メチルペンタノール(例えば、4-メチル-2-ペンタノール)などが挙げられる。 Examples of the alkoxy alcohol include methoxyethanol, ethoxyethanol, methoxypropanol (eg, 1-methoxy-2-propanol), ethoxypropanol (eg, 1-ethoxy-2-propanol), and propoxypropanol (eg, 1-propoxy-2-propanol). Propanol), methoxybutanol (eg, 1-methoxy-2-butanol, 1-methoxy-3-butanol), ethoxybutanol (eg, 1-ethoxy-2-butanol, 1-ethoxy-3-butanol), methylpentanol (Eg, 4-methyl-2-pentanol).
 プロピレングリコールモノアルキルエーテルカルボキシレートとしては、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルプロピオネート、および、プロピレングリコールモノエチルエーテルアセテートからなる群より選択される少なくとも1つが好ましく、プロピレングリコールモノメチルエーテルアセテート(PGMEA)であることが特に好ましい。 The propylene glycol monoalkyl ether carboxylate is preferably at least one selected from the group consisting of propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether propionate, and propylene glycol monoethyl ether acetate, and propylene glycol monomethyl ether acetate ( PGMEA) is particularly preferred.
 また、プロピレングリコールモノアルキルエーテルとしては、プロピレングリコールモノメチルエーテル(PGME)またはプロピレングリコールモノエチルエーテルが好ましい。
 乳酸エステルとしては、乳酸エチル、乳酸ブチル、または乳酸プロピルが好ましい。
 酢酸エステルとしては、酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸プロピル、酢酸イソアミル、蟻酸メチル、蟻酸エチル、蟻酸ブチル、蟻酸プロピル、または酢酸3-メトキシブチルが好ましい。
 アルコキシプロピオン酸エステルとしては、3-メトキシプロピオン酸メチル(MMP)、または、3-エトキシプロピオン酸エチル(EEP)が好ましい。
 鎖状ケトンとしては、1-オクタノン、2-オクタノン、1-ノナノン、2-ノナノン、アセトン、4-ヘプタノン、1-ヘキサノン、2-ヘキサノン、ジイソブチルケトン、フェニルアセトン、メチルエチルケトン、メチルイソブチルケトン、アセチルアセトン、アセトニルアセトン、イオノン、ジアセトニルアルコール、アセチルカービノール、アセトフェノン、メチルナフチルケトンまたはメチルアミルケトンが好ましい。
 環状ケトンとしては、メチルシクロヘキサノン、イソホロンまたはシクロヘキサノンが好ましい。
 ラクトンとしては、γ-ブチロラクトン(γBL)が好ましい。
 アルキレンカーボネートとしては、プロピレンカーボネートが好ましい。
As the propylene glycol monoalkyl ether, propylene glycol monomethyl ether (PGME) or propylene glycol monoethyl ether is preferable.
As the lactate, ethyl lactate, butyl lactate, or propyl lactate is preferred.
As the acetate, methyl acetate, ethyl acetate, butyl acetate, isobutyl acetate, propyl acetate, isoamyl acetate, methyl formate, ethyl formate, butyl formate, propyl formate, or 3-methoxybutyl acetate are preferred.
As the alkoxypropionate, methyl 3-methoxypropionate (MMP) or ethyl 3-ethoxypropionate (EEP) is preferable.
Examples of chain ketones include 1-octanone, 2-octanone, 1-nonanone, 2-nonanone, acetone, 4-heptanone, 1-hexanone, 2-hexanone, diisobutylketone, phenylacetone, methylethylketone, methylisobutylketone, acetylacetone, Acetonylacetone, ionone, diacetonyl alcohol, acetylcarbinol, acetophenone, methylnaphthyl ketone or methyl amyl ketone is preferred.
As the cyclic ketone, methylcyclohexanone, isophorone or cyclohexanone is preferable.
As the lactone, γ-butyrolactone (γBL) is preferable.
As the alkylene carbonate, propylene carbonate is preferred.
 上記成分の他、炭素数が7以上(7~14が好ましく、7~12がより好ましく、7~10がさらに好ましい)、かつ、ヘテロ原子数が2以下のエステル系溶剤を用いることが好ましい。 の 他 In addition to the above components, it is preferable to use an ester solvent having 7 or more carbon atoms (preferably 7 to 14, more preferably 7 to 12, and still more preferably 7 to 10), and having 2 or less hetero atoms.
 炭素数が7以上かつヘテロ原子数が2以下のエステル系溶剤の好ましい例としては、酢酸アミル、酢酸2-メチルブチル、酢酸1-メチルブチル、酢酸ヘキシル、プロピオン酸ペンチル、プロピオン酸ヘキシル、プロピオン酸ブチル、イソ酪酸イソブチル、プロピオン酸ヘプチル、ブタン酸ブチルなどが挙げられ、酢酸イソアミルを用いることが特に好ましい。 Preferred examples of the ester solvent having 7 or more carbon atoms and 2 or less heteroatoms include amyl acetate, 2-methylbutyl acetate, 1-methylbutyl acetate, hexyl acetate, pentyl propionate, hexyl propionate, butyl propionate, Examples thereof include isobutyl isobutyrate, heptyl propionate, and butyl butanoate. It is particularly preferable to use isoamyl acetate.
 また、引火点(以下、p成分ともいう)が30℃以上である溶剤を用いることも好ましい。このような成分としては、プロピレングリコールモノメチルエーテル(p成分:47℃)、乳酸エチル(p成分:53℃)、3-エトキシプロピオン酸エチル(p成分:49℃)、メチルアミルケトン(p成分:42℃)、シクロヘキサノン(p成分:30℃)、酢酸ペンチル(p成分:45℃)、2-ヒドロキシイソ酪酸メチル(p成分:45℃)、γ-ブチロラクトン(p成分:101℃)またはプロピレンカーボネート(p成分:132℃)が好ましい。これらのうち、プロピレングリコールモノエチルエーテル、乳酸エチル、酢酸ペンチルまたはシクロヘキサノンがさらに好ましく、プロピレングリコールモノエチルエーテルまたは乳酸エチルが特に好ましい。 溶 剤 It is also preferable to use a solvent having a flash point (hereinafter, also referred to as a p component) of 30 ° C or higher. Such components include propylene glycol monomethyl ether (p component: 47 ° C.), ethyl lactate (p component: 53 ° C.), ethyl 3-ethoxypropionate (p component: 49 ° C.), and methyl amyl ketone (p component: 42 ° C.), cyclohexanone (p component: 30 ° C.), pentyl acetate (p component: 45 ° C.), methyl 2-hydroxyisobutyrate (p component: 45 ° C.), γ-butyrolactone (p component: 101 ° C.) or propylene carbonate (P component: 132 ° C.) is preferred. Of these, propylene glycol monoethyl ether, ethyl lactate, pentyl acetate or cyclohexanone is more preferred, and propylene glycol monoethyl ether or ethyl lactate is particularly preferred.
 下層膜用溶剤として中でも好ましい溶剤としては、アルコキシアルコール、プロピレングリコールモノアルキルエーテルカルボキシレート、プロピレングリコールモノアルキルエーテル、乳酸エステル、酢酸エステル、アルコキシプロピオン酸エステル、鎖状ケトン、環状ケトン、ラクトン、およびアルキレンカーボネートが挙げられる。 Among the solvents particularly preferred as the solvent for the lower layer film, alkoxy alcohol, propylene glycol monoalkyl ether carboxylate, propylene glycol monoalkyl ether, lactate ester, acetate ester, alkoxypropionate ester, chain ketone, cyclic ketone, lactone, and alkylene Carbonates.
<その他の成分>
 インプリント用下層膜形成用組成物は、上記の他、アルキレングリコール化合物、重合開始剤、重合禁止剤、酸化防止剤、レベリング剤、増粘剤、界面活性剤等を1種または2種以上含んでいてもよい。
 熱重合開始剤等については、特開2013-036027号公報、特開2014-090133号公報、特開2013-189537号公報に記載の各成分を用いることができる。含有量等についても、上記公報の記載を参酌できる。
<Other ingredients>
The composition for forming an underlayer film for imprint contains, in addition to the above, one or more of an alkylene glycol compound, a polymerization initiator, a polymerization inhibitor, an antioxidant, a leveling agent, a thickener, a surfactant, and the like. You may go out.
As the thermal polymerization initiator and the like, each component described in JP-A-2013-036027, JP-A-2014-090133, and JP-A-2013-189537 can be used. Regarding the content and the like, the description in the above publication can be referred to.
<<アルキレングリコール化合物>>
 インプリント用下層膜形成用組成物は、アルキレングリコール化合物を含んでいてもよい。アルキレングリコール化合物は、アルキレングリコール構成単位を3~1000個有していることが好ましく、4~500個有していることがより好ましく、5~100個有していることがさらに好ましく、5~50個有していることが一層好ましい。アルキレングリコール化合物の重量平均分子量(Mw)は150~10000が好ましく、200~5000がより好ましく、300~3000がさらに好ましく、300~1000が一層好ましい。
 アルキレングリコール化合物は、ポリエチレングリコール、ポリプロピレングリコール、これらのモノまたはジメチルエーテル、モノまたはジオクチルエーテル、モノまたはジノニルエーテル、モノまたはジデシルエーテル、モノステアリン酸エステル、モノオレイン酸エステル、モノアジピン酸エステル、モノコハク酸エステルが例示され、ポリエチレングリコール、ポリプロピレングリコールが好ましい。
 アルキレングリコール化合物の23℃における表面張力は、38.0mN/m以上であることが好ましく、40.0mN/m以上であることがより好ましい。表面張力の上限は特に定めるものではないが、例えば48.0mN/m以下である。このような化合物を配合することにより、下層膜の直上に設けるインプリント用硬化性組成物の濡れ性をより向上させることができる。
 表面張力は、協和界面科学(株)製、表面張力計 SURFACE TENS-IOMETER CBVP-A3を用い、ガラスプレートを用いて23℃で測定する。単位は、mN/mで示す。1水準につき2つの試料を作製し、それぞれ3回測定する。合計6回の算術平均値を評価値として採用する。
<< alkylene glycol compound >>
The composition for forming an underlayer film for imprinting may include an alkylene glycol compound. The alkylene glycol compound preferably has from 3 to 1,000 alkylene glycol structural units, more preferably from 4 to 500, still more preferably from 5 to 100. It is more preferable to have 50. The weight average molecular weight (Mw) of the alkylene glycol compound is preferably from 150 to 10,000, more preferably from 200 to 5,000, further preferably from 300 to 3,000, and still more preferably from 300 to 1,000.
Alkylene glycol compounds include polyethylene glycol, polypropylene glycol, their mono or dimethyl ether, mono or dioctyl ether, mono or dinonyl ether, mono or didecyl ether, monostearate, monooleate, monoadipate, and monosuccinate. Acid esters are exemplified, and polyethylene glycol and polypropylene glycol are preferred.
The surface tension at 23 ° C. of the alkylene glycol compound is preferably at least 38.0 mN / m, more preferably at least 40.0 mN / m. Although the upper limit of the surface tension is not particularly limited, it is, for example, 48.0 mN / m or less. By blending such a compound, the wettability of the curable composition for imprints provided immediately above the lower layer film can be further improved.
The surface tension is measured at 23 ° C. using a glass plate using a surface tension meter SURFACE TENS-IOMETER CBVP-A3 manufactured by Kyowa Interface Science Co., Ltd. The unit is indicated by mN / m. Two samples are prepared for each level, and each sample is measured three times. An arithmetic average value of a total of six times is adopted as the evaluation value.
 アルキレングリコール化合物は、含有する場合、不揮発性成分の40質量%以下であり、30質量%以下であることが好ましく、20質量%以下であることがより好ましく、1~15質量%であることがさらに好ましい。
 アルキレングリコール化合物は、1種のみ用いてもよいし、2種以上用いてもよい。2種以上用いる場合、合計量が上記範囲となることが好ましい。
When the alkylene glycol compound is contained, the content is 40% by mass or less of the nonvolatile component, preferably 30% by mass or less, more preferably 20% by mass or less, and preferably 1 to 15% by mass. More preferred.
Only one alkylene glycol compound may be used, or two or more alkylene glycol compounds may be used. When two or more kinds are used, the total amount is preferably within the above range.
<<重合開始剤>>
 インプリント用下層膜形成用組成物は、重合開始剤を含んでいてもよく、熱重合開始剤および光重合開始剤の少なくとも1種を含むことが好ましい。重合開始剤を含むことにより、インプリント用下層膜形成用組成物に含まれる重合性基の反応が促進し、密着性が向上する傾向にある。インプリント用硬化性組成物との架橋反応性を向上させる観点から光重合開始剤が好ましい。光重合開始剤としては、ラジカル重合開始剤、カチオン重合開始剤が好ましく、ラジカル重合開始剤がより好ましい。また、本発明において、光重合開始剤は複数種を併用してもよい。
<< polymerization initiator >>
The composition for forming an underlayer film for imprints may contain a polymerization initiator, and preferably contains at least one of a thermal polymerization initiator and a photopolymerization initiator. By including the polymerization initiator, the reaction of the polymerizable group contained in the composition for forming an underlayer film for imprinting is promoted, and the adhesion tends to be improved. From the viewpoint of improving the crosslinking reactivity with the curable composition for imprints, a photopolymerization initiator is preferable. As the photopolymerization initiator, a radical polymerization initiator and a cationic polymerization initiator are preferable, and a radical polymerization initiator is more preferable. In the present invention, a plurality of photopolymerization initiators may be used in combination.
 光ラジカル重合開始剤としては、公知の化合物を任意に使用できる。例えば、ハロゲン化炭化水素誘導体(例えば、トリアジン骨格を有する化合物、オキサジアゾール骨格を有する化合物、トリハロメチル基を有する化合物など)、アシルホスフィンオキサイド等のアシルホスフィン化合物、ヘキサアリールビイミダゾール、オキシム誘導体等のオキシム化合物、有機過酸化物、チオ化合物、ケトン化合物、芳香族オニウム塩、ケトオキシムエーテル、アミノアセトフェノン化合物、ヒドロキシアセトフェノン、アゾ系化合物、アジド化合物、メタロセン化合物、有機ホウ素化合物、鉄アレーン錯体などが挙げられる。これらの詳細については、特開2016-027357号公報の段落0165~0182の記載を参酌でき、この内容は本明細書に組み込まれる。
 アシルホスフィン化合物としては、2,4,6-トリメチルベンゾイル-ジフェニル-ホスフィンオキサイドなどが挙げられる。また、市販品であるIRGACURE-819やIRGACURE1173、IRGACURE-TPO(商品名:いずれもBASF製)を用いることができる。
As the photoradical polymerization initiator, a known compound can be arbitrarily used. For example, halogenated hydrocarbon derivatives (eg, compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime derivatives, etc. Oxime compounds, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, hydroxyacetophenones, azo compounds, azide compounds, metallocene compounds, organic boron compounds, iron arene complexes, etc. No. For the details thereof, the description in paragraphs 0165 to 182 of JP-A-2016-027357 can be referred to, and the contents thereof are incorporated in the present specification.
Examples of the acylphosphine compound include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide. Also, commercially available products such as IRGACURE-819, IRGACURE 1173, and IRGACURE-TPO (all trade names: manufactured by BASF) can be used.
 上記インプリント用下層膜形成用組成物に用いられる光重合開始剤の含有量は、配合する場合、不揮発性成分中、例えば、0.0001~5質量%であり、好ましくは0.0005~3質量%であり、さらに好ましくは0.01~1質量%である。2種以上の光重合開始剤を用いる場合は、その合計量が上記範囲となる。 The content of the photopolymerization initiator used in the composition for forming an underlayer film for imprinting is, for example, 0.0001 to 5% by mass, preferably 0.0005 to 3% by mass of the non-volatile component. %, More preferably 0.01 to 1% by mass. When two or more photopolymerization initiators are used, the total amount falls within the above range.
<表面自由エネルギー>
 本発明のインプリント用下層膜形成用組成物から形成されたインプリント用下層膜の表面自由エネルギーが30mN/m以上であることが好ましく、40mN/m以上であることがより好ましく、50mN/m以上であることがさらに好ましい。上限としては、200mN/m以上であることが好ましく、150mN/m以上であることがより好ましく、100mN/m以上であることがさらに好ましい。
 表面自由エネルギーの測定は、協和界面科学(株)製、表面張力計 SURFACE TENS-IOMETER CBVP-A3を用い、ガラスプレートを用いて23℃で行うことができる。
<Surface free energy>
The surface free energy of the imprint underlayer film formed from the composition for forming an imprint underlayer film of the present invention is preferably 30 mN / m or more, more preferably 40 mN / m or more, and 50 mN / m. More preferably, it is the above. The upper limit is preferably 200 mN / m or more, more preferably 150 mN / m or more, and even more preferably 100 mN / m or more.
The surface free energy can be measured using a surface tension meter SURFACE TENS-IOMETER CBVP-A3 manufactured by Kyowa Interface Science Co., Ltd. at 23 ° C. using a glass plate.
<インプリント用硬化性組成物>
 本発明の下層膜形成用組成物は、通常、インプリント用硬化性組成物用の下層膜を形成するための組成物として用いられる。
 インプリント用硬化性組成物の組成等は、特に定めるものではないが、重合性化合物を含むことが好ましい。
<Curable composition for imprint>
The composition for forming an underlayer film of the present invention is generally used as a composition for forming an underlayer film for a curable composition for imprints.
The composition of the curable composition for imprints is not particularly limited, but preferably contains a polymerizable compound.
<<重合性化合物>>
 インプリント用硬化性組成物は重合性化合物を含むことが好ましく、この重合性化合物が最大量成分を構成することがより好ましい。重合性化合物は、一分子中に重合性基を1つ有していても、2つ以上有していてもよい。インプリント用硬化性組成物に含まれる重合性化合物の少なくとも1種は、重合性基を一分子中に2~5つ含むことが好ましく、2~4つ含むことがより好ましく、2または3つ含むことがさらに好ましく、3つ含むことが一層好ましい。
 インプリント用硬化性組成物に含まれる重合性化合物の少なくとも1種は、環状構造を有することが好ましい。この環状構造の例としては脂肪族炭化水素環Cfおよび芳香族炭化水素環Crが挙げられる。なかでも、重合性化合物は芳香族炭化水素環Crを有することが好ましく、ベンゼン環を有することがより好ましい。
 重合性化合物の分子量は100~900が好ましい。
 上記重合性化合物の少なくとも1種は、下記式(I-1)で表されることが好ましい。
Figure JPOXMLDOC01-appb-C000007
 L20は、1+q2価の連結基であり、例えば環状構造の連結基が挙げられる。環状構造としては、上記環Cf、環Cr、環Cn、環Co、環Csの例が挙げられる。
 R21およびR22はそれぞれ独立に水素原子またはメチル基を表す。
 L21およびL22はそれぞれ独立に単結合または上記連結基Lを表す。L20とL21またはL22は連結基Lを介してまたは介さずに結合して環を形成していてもよい。L20、L21およびL22は上記置換基Tを有していてもよい。置換基Tは複数が結合して環を形成してもよい。置換基Tが複数あるとき互いに同じでも異なっていてもよい。
 q2は0~5の整数であり、0~3の整数が好ましく、0~2の整数がより好ましく、0または1がさらに好ましい。
<< polymerizable compound >>
The curable composition for imprints preferably contains a polymerizable compound, and it is more preferable that the polymerizable compound constitute the maximum amount component. The polymerizable compound may have one polymerizable group in one molecule, or may have two or more polymerizable groups. At least one of the polymerizable compounds contained in the curable composition for imprints preferably contains 2 to 5 polymerizable groups in one molecule, more preferably 2 to 4 polymerizable groups, and more preferably 2 or 3 polymerizable groups. More preferably, it contains three more preferably.
At least one of the polymerizable compounds contained in the curable composition for imprints preferably has a cyclic structure. Examples of this cyclic structure include an aliphatic hydrocarbon ring Cf and an aromatic hydrocarbon ring Cr. Among them, the polymerizable compound preferably has an aromatic hydrocarbon ring Cr, and more preferably has a benzene ring.
The molecular weight of the polymerizable compound is preferably from 100 to 900.
It is preferable that at least one of the polymerizable compounds is represented by the following formula (I-1).
Figure JPOXMLDOC01-appb-C000007
L 20 is a 1 + q divalent linking group, for example, a linking group having a cyclic structure. Examples of the ring structure include the above-mentioned ring Cf, ring Cr, ring Cn, ring Co, and ring Cs.
R 21 and R 22 each independently represent a hydrogen atom or a methyl group.
L 21 and L 22 each independently represent a single bond or the above-mentioned linking group L. L 20 and L 21 or L 22 may be bonded via a linking group L or not to form a ring. L 20 , L 21 and L 22 may have the substituent T described above. A plurality of substituents T may combine to form a ring. When there are a plurality of substituents T, they may be the same or different.
q2 is an integer of 0 to 5, preferably an integer of 0 to 3, more preferably an integer of 0 to 2, and still more preferably 0 or 1.
 重合性化合物の例としては下記実施例で用いた化合物、特開2014-90133号公報の段落0017~0024および実施例に記載の化合物、特開2015-9171号公報の段落0024~0089に記載の化合物、特開2015-70145号公報の段落0023~0037に記載の化合物、国際公開第2016/152597号の段落0012~0039に記載の化合物を挙げることができるが、本発明がこれにより限定して解釈されるものではない。 Examples of the polymerizable compound include the compounds used in the following examples, the compounds described in paragraphs 0017 to 0024 of JP-A-2014-90133 and the compounds described in the examples, and the compounds described in paragraphs 0024 to 0089 of JP-A-2015-9171. Compounds, compounds described in paragraphs 0023 to 0037 of JP-A-2015-70145, and compounds described in paragraphs 0012 to 0039 of WO2016 / 152597 can be exemplified, but the present invention is limited thereby. Not to be interpreted.
 重合性化合物は、インプリント用硬化性組成物中、30質量%以上含有することが好ましく、45質量%以上がより好ましく、50質量%以上がさらに好ましく、55質量%以上が一層好ましく、60質量%以上であってもよく、さらに70質量%以上であってもよい。また、上限値は、99質量%未満であることが好ましく、98質量%以下であることがさらに好ましく、97質量%以下とすることもできる。 The polymerizable compound is preferably contained in the curable composition for imprints in an amount of 30% by mass or more, more preferably 45% by mass or more, still more preferably 50% by mass or more, still more preferably 55% by mass or more, and 60% by mass. %, Or 70% by mass or more. Further, the upper limit is preferably less than 99% by mass, more preferably 98% by mass or less, and can be 97% by mass or less.
 重合性化合物の沸点は、上述したインプリント用下層膜形成用組成物に含まれる特定化合物との関係で設定され配合設計されることが好ましい。重合性化合物の沸点は、500℃以下であることが好ましく、450℃以下であることがより好ましく、400℃以下であることがさらに好ましい。下限値としては200℃以上であることが好ましく、220℃以上であることがより好ましく、240℃以上であることがさらに好ましい。 沸 The boiling point of the polymerizable compound is preferably set and formulated in relation to the specific compound contained in the composition for forming an underlayer film for imprint described above. The boiling point of the polymerizable compound is preferably 500 ° C. or lower, more preferably 450 ° C. or lower, and further preferably 400 ° C. or lower. The lower limit is preferably 200 ° C. or higher, more preferably 220 ° C. or higher, even more preferably 240 ° C. or higher.
<<他の成分>>
 インプリント用硬化性組成物は、重合性化合物以外の添加剤を含有してもよい。他の添加剤としては、重合開始剤、界面活性剤、増感剤、離型剤、酸化防止剤、重合禁止剤等を含んでいてもよい。
 本発明で用いることができるインプリント用硬化性組成物の具体例としては、特開2013-036027号公報、特開2014-090133号公報、特開2013-189537号公報に記載の組成物が例示され、これらの内容は本明細書に組み込まれる。また、インプリント用硬化性組成物の調製、膜(パターン形成層)の形成方法についても、上記公報の記載を参酌でき、これらの内容は本明細書に組み込まれる。
<< other components >>
The curable composition for imprints may contain additives other than the polymerizable compound. Other additives may include a polymerization initiator, a surfactant, a sensitizer, a release agent, an antioxidant, a polymerization inhibitor, and the like.
Specific examples of the curable composition for imprints that can be used in the present invention include the compositions described in JP-A-2013-036027, JP-A-2014-090133, and JP-A-2013-189537. And their contents are incorporated herein. The preparation of the curable composition for imprints and the method of forming a film (pattern forming layer) can also be referred to the description in the above-mentioned publication, and the contents thereof are incorporated herein.
 本発明では、インプリント用硬化性組成物における溶剤の含有量は、インプリント用硬化性組成物の5質量%以下であることが好ましく、3質量%以下であることがより好ましく、1質量%以下であることがさらに好ましい。
 インプリント用硬化性組成物は、ポリマー(好ましくは、重量平均分子量が1,000を超える、より好ましくは重量平均分子量が2,000を超える)を実質的に含有しない態様とすることもできる。ポリマーを実質的に含有しないとは、例えば、ポリマーの含有量がインプリント用硬化性組成物の0.01質量%以下であることをいい、0.005質量%以下が好ましく、全く含有しないことがより好ましい。
In the present invention, the content of the solvent in the curable composition for imprints is preferably 5% by mass or less, more preferably 3% by mass or less, and more preferably 1% by mass of the curable composition for imprints. It is more preferred that:
The curable composition for imprints may also be in an embodiment substantially not containing a polymer (preferably having a weight average molecular weight of more than 1,000, more preferably having a weight average molecular weight of more than 2,000). The phrase "contains substantially no polymer" means that, for example, the content of the polymer is 0.01% by mass or less of the curable composition for imprints, preferably 0.005% by mass or less, and not containing at all. Is more preferred.
<<物性値等>>
 インプリント用硬化性組成物の粘度は、20.0mPa・s以下であることが好ましく、15.0mPa・s以下であることがより好ましく、11.0mPa・s以下であることがさらに好ましく、9.0mPa・s以下であることが一層好ましい。上記粘度の下限値としては、特に限定されるものではないが、例えば、5.0mPa・s以上とすることができる。粘度は、下記の方法に従って測定される。
 粘度は、東機産業(株)製のE型回転粘度計RE85L、標準コーン・ロータ(1°34’×R24)を用い、サンプルカップを23℃に温度調節して測定する。単位は、mPa・sで示す。測定に関するその他の詳細はJISZ8803:2011に準拠する。1水準につき2つの試料を作製し、それぞれ3回測定する。合計6回の算術平均値を評価値として採用する。
<< Physical properties etc. >>
The curable composition for imprints preferably has a viscosity of 20.0 mPa · s or less, more preferably 15.0 mPa · s or less, further preferably 11.0 mPa · s or less, and 9 More preferably, it is not more than 0.0 mPa · s. The lower limit of the viscosity is not particularly limited, but may be, for example, 5.0 mPa · s or more. The viscosity is measured according to the following method.
The viscosity is measured by adjusting the temperature of the sample cup to 23 ° C. using an E-type rotary viscometer RE85L manufactured by Toki Sangyo Co., Ltd. and a standard cone rotor (1 ° 34 ′ × R24). The unit is mPa · s. Other details regarding the measurement conform to JISZ8803: 2011. Two samples are prepared for each level, and each sample is measured three times. An arithmetic average value of a total of six times is adopted as the evaluation value.
 インプリント用硬化性組成物の表面張力(γResist)は28.0mN/m以上であることが好ましく、30.0mN/m以上であることがより好ましく、32.0mN/m以上であってもよい。表面張力の高いインプリント用硬化性組成物を用いることで毛細管力が上昇し、モールドパターンへのインプリント用硬化性組成物の高速な充填が可能となる。上記表面張力の上限値としては、特に限定されるものではないが、下層膜との関係およびインクジェット適性を付与するという観点では、40.0mN/m以下であることが好ましく、38.0mN/m以下であることがより好ましく、36.0mN/m以下であってもよい。
 インプリント用硬化性組成物の表面張力は、上記アルキレングリコール化合物における測定方法と同じ方法に従って測定される。
The surface tension (γResist) of the curable composition for imprints is preferably 28.0 mN / m or more, more preferably 30.0 mN / m or more, and may be 32.0 mN / m or more. . By using the curable composition for imprints having a high surface tension, the capillary force is increased, and high-speed filling of the curable composition for imprints into a mold pattern becomes possible. The upper limit of the surface tension is not particularly limited, but is preferably 40.0 mN / m or less, and 38.0 mN / m or less from the viewpoint of the relationship with the underlayer film and imparting inkjet suitability. Or less, and may be 36.0 mN / m or less.
The surface tension of the curable composition for imprints is measured according to the same method as the above-mentioned method for the alkylene glycol compound.
 インプリント用硬化性組成物の大西パラメータは、5.0以下であることが好ましく、4.0以下であることがより好ましく、3.7以下であることがさらに好ましい。インプリント用硬化性組成物の大西パラメータの下限値は、特に定めるものではないが、例えば、1.0以上、さらには、2.0以上であってもよい。
 大西パラメータはインプリント用硬化性組成物の不揮発性成分について、それぞれ、全構成成分の炭素原子、水素原子および酸素原子の数を下記式に代入して求めることができる。
 大西パラメータ=炭素原子、水素原子および酸素原子の数の和/(炭素原子の数-酸素原子の数)
The Onishi parameter of the curable composition for imprints is preferably 5.0 or less, more preferably 4.0 or less, and even more preferably 3.7 or less. Although the lower limit value of the Onishi parameter of the curable composition for imprints is not particularly limited, it may be, for example, 1.0 or more, or even 2.0 or more.
The Onishi parameter can be determined by substituting the numbers of carbon atoms, hydrogen atoms, and oxygen atoms of all the constituent components for the nonvolatile components of the curable composition for imprints into the following formula.
Onishi parameter = sum of the number of carbon, hydrogen and oxygen atoms / (number of carbon atoms-number of oxygen atoms)
<<保存容器>>
 本発明で用いるインプリント用硬化性組成物の収容容器としては従来公知の収容容器を用いることができる。また、収容容器としては、原材料や組成物中への不純物混入を抑制することを目的に、容器内壁を6種6層の樹脂で構成された多層ボトルや、6種の樹脂を7層構造にしたボトルを使用することも好ましい。このような容器としては例えば特開2015-123351号公報に記載の容器が挙げられる。
<< storage container >>
A conventionally known storage container can be used as the storage container for the curable composition for imprints used in the present invention. In addition, as a storage container, for the purpose of suppressing impurities from being mixed into raw materials and compositions, the inner wall of the container is formed into a multi-layer bottle composed of six types and six layers of resin, or six types of resin is formed into a seven-layer structure. It is also preferred to use a bottle that has been used. Examples of such a container include a container described in JP-A-2015-123351.
<パターンおよびパターン形成方法>
 本発明の好ましい実施形態にかかるパターンの形成方法は、基板表面に、本発明のインプリント用下層膜形成用組成物を用いて下層膜を形成する工程(下層膜形成工程)、上記下層膜上(好ましくは、下層膜の表面)にインプリント用下層膜形成用組成物を適用してインプリント用硬化性組成物層を形成する工程(インプリント用硬化性組成物層形成工程)、上記インプリント用硬化性組成物層にモールドを接触させる工程、上記モールドを接触させた状態で上記インプリント用硬化性組成物層を露光する工程、および上記モールドを、上記露光したインプリント用硬化性組成物層から剥離する工程を含む。
 以下、パターン形成方法について、図1に従って説明する。本発明の構成が図面により限定されるものではないことは言うまでもない。
<Pattern and pattern forming method>
The method for forming a pattern according to a preferred embodiment of the present invention includes a step of forming an underlayer film on the substrate surface using the composition for forming an underlayer film for imprinting of the present invention (underlayer film forming step); Forming a curable composition layer for imprint by applying the composition for forming an underlayer film for imprint (preferably, the surface of an underlayer film) (curable composition layer for imprint); A step of contacting a mold with the curable composition layer for printing, a step of exposing the curable composition layer for imprint in a state where the mold is in contact, and the curable composition for imprinting, where the mold is exposed. And a step of peeling off from the material layer.
Hereinafter, a pattern forming method will be described with reference to FIG. It goes without saying that the configuration of the present invention is not limited by the drawings.
<<下層膜形成工程>>
 下層膜形成工程では、図1(1)(2)に示す様に、基板1の表面に、下層膜2を形成する。下層膜は、インプリント用下層膜形成用組成物を基板上に層状に適用して形成することが好ましい。基板1は、単層からなる場合の他、下塗り層や密着層を有していてもよい。
<<< Lower-layer film formation step >>>
In the lower film forming step, the lower film 2 is formed on the surface of the substrate 1 as shown in FIGS. The underlayer film is preferably formed by applying the composition for forming an underlayer film for imprint on a substrate in a layered manner. The substrate 1 may have an undercoat layer or an adhesion layer in addition to the case of a single layer.
 基板の表面へのインプリント用下層膜形成用組成物の適用方法としては、特に定めるものではなく、一般によく知られた適用方法を採用できる。具体的には、適用方法としては、例えば、ディップコート法、エアーナイフコート法、カーテンコート法、ワイヤーバーコート法、グラビアコート法、エクストルージョンコート法、スピンコート法、スリットスキャン法、あるいはインクジェット法が例示され、スピンコート法が好ましい。
 また、基板上にインプリント用下層膜形成用組成物を層状に適用した後、好ましくは、熱によって溶剤を揮発(乾燥)させて、薄膜である下層膜を形成する。
The method for applying the composition for forming an underlayer film for imprinting on the surface of a substrate is not particularly limited, and a generally well-known application method can be employed. Specifically, examples of the application method include a dip coating method, an air knife coating method, a curtain coating method, a wire bar coating method, a gravure coating method, an extrusion coating method, a spin coating method, a slit scanning method, and an inkjet method. And a spin coating method is preferred.
Further, after applying the composition for forming an underlayer film for imprint on a substrate in a layered form, preferably, the solvent is volatilized (dried) by heat to form an underlayer film as a thin film.
 下層膜2の厚さは、2nm以上であることが好ましく、3nm以上であることがより好ましく、4nm以上であることがさらに好ましく、5nm以上であってもよく、7nm以上であってもよく、10nm以上であってもよい。また、下層膜の厚さは、40nm以下であることが好ましく、30nm以下であることがより好ましく、20nm以下であることがさらに好ましく、15nm以下であってもよい。膜厚を上記下限値以上とすることにより、インプリント用硬化性組成物の下層膜上での拡張性(濡れ性)が向上し、インプリント後の均一な残膜形成が可能となる。膜厚を上記上限値以下とすることにより、インプリント後の残膜が薄くなり、膜厚ムラが発生しにくくなり、残膜均一性が向上する傾向にある。 The thickness of the lower film 2 is preferably 2 nm or more, more preferably 3 nm or more, still more preferably 4 nm or more, and may be 5 nm or more, or may be 7 nm or more. It may be 10 nm or more. Further, the thickness of the lower layer film is preferably 40 nm or less, more preferably 30 nm or less, further preferably 20 nm or less, and may be 15 nm or less. When the film thickness is equal to or more than the lower limit, the expandability (wettability) of the curable composition for imprint on the lower layer film is improved, and a uniform residual film can be formed after imprint. When the film thickness is equal to or less than the upper limit, the residual film after imprinting becomes thin, unevenness of the film thickness hardly occurs, and the uniformity of the residual film tends to be improved.
 基板の材質としては、特に定めるものでは無く、特開2010-109092号公報の段落0103の記載を参酌でき、これらの内容は本明細書に組み込まれる。本発明では、シリコン基板、ガラス基板、石英基板、サファイア基板、シリコンカーバイド(炭化ケイ素)基板、窒化ガリウム基板、アルミニウム基板、アモルファス酸化アルミニウム基板、多結晶酸化アルミニウム基板、SOC(スピンオンカーボン)、SOG(スピンオングラス)、窒化ケイ素、酸窒化ケイ素、ならびに、GaAsP、GaP、AlGaAs、InGaN、GaN、AlGaN、ZnSe、AlGa、InP、または、ZnOから構成される基板が挙げられる。なお、ガラス基板の具体的な材料例としては、アルミノシリケートガラス、アルミノホウケイ酸ガラス、バリウムホウケイ酸ガラスが挙げられる。本発明では、シリコン基板およびSOC(スピンオンカーボン)を塗布した基板が好ましい。
 シリコン基板は適宜表面修飾したものを用いることができ、基板の表面から10nmの厚さ(より好ましくは100nmの厚さ)までの領域の炭素含有量を70質量%以上(好ましくは、80~100質量%)としたものを用いてもよい。例えば、シリコン基板に各種のスピンオンカーボン膜をスピンコート法で塗布し、240℃で60秒間ベークを行って得られる膜厚200nmのSOC(Spin on Carbon)膜を有する基板が挙げられる。近年はこうした多様なSOC基板表面であっても安定したモールドパターニングが求められており、本発明によれば、このような基板とインプリント用硬化性組成物から形成される層との良好な密着性を確保することができ、基板剥がれの生じない安定したモールドパターニングが実現される。
The material of the substrate is not particularly defined, and the description in paragraph 0103 of JP-A-2010-109092 can be referred to, and the contents thereof are incorporated herein. In the present invention, a silicon substrate, a glass substrate, a quartz substrate, a sapphire substrate, a silicon carbide (silicon carbide) substrate, a gallium nitride substrate, an aluminum substrate, an amorphous aluminum oxide substrate, a polycrystalline aluminum oxide substrate, an SOC (spin-on carbon), an SOG ( Spin-on-glass), silicon nitride, silicon oxynitride, and a substrate composed of GaAsP, GaP, AlGaAs, InGaN, GaN, AlGaN, ZnSe, AlGa, InP, or ZnO. Note that specific examples of the material of the glass substrate include aluminosilicate glass, aluminoborosilicate glass, and barium borosilicate glass. In the present invention, a silicon substrate and a substrate coated with SOC (spin-on carbon) are preferable.
A silicon substrate whose surface is appropriately modified can be used. The carbon content in a region from the surface of the substrate to a thickness of 10 nm (more preferably, a thickness of 100 nm) is 70% by mass or more (preferably 80 to 100%). Mass%) may be used. For example, a substrate having a 200-nm-thick SOC (Spin on Carbon) film obtained by applying various spin-on carbon films to a silicon substrate by a spin coating method and performing baking at 240 ° C. for 60 seconds. In recent years, stable mold patterning has been required even on such various SOC substrate surfaces. According to the present invention, good adhesion between such a substrate and a layer formed from the curable composition for imprints is provided. , And stable mold patterning without peeling of the substrate is realized.
 本発明においては、有機層を最表層として有する基板を用いることが好ましい。
 基板の有機層としてはCVD(Chemical Vapor Deposition)で形成されるアモルファスカーボン膜や、高炭素材料を有機溶剤に溶解させ、スピンコートで形成されるスピンオンカーボン膜が挙げられる。スピンオンカーボン膜としては、ノルトリシクレン共重合体、水素添加ナフトールノボラック樹脂、ナフトールジシクロペンタジエン共重合体、フェノールジシクロペンタジエン共重合体、特開2005-128509号公報に記載されるフルオレンビスフェノールノボラック、特開2005-250434号公報に記載のアセナフチレン共重合、インデン共重合体、特開2006-227391号公報に記載のフェノール基を有するフラーレン、ビスフェノール化合物およびこのノボラック樹脂、ジビスフェノール化合物およびこのノボラック樹脂、アダマンタンフェノール化合物のノボラック樹脂、ヒドロキシビニルナフタレン共重合体、特開2007-199653号公報に記載のビスナフトール化合物およびこのノボラック樹脂、ROMP、トリシクロペンタジエン共重合物に示される樹脂化合物が挙げられる。
 SOCの例としては特開2011-164345号公報の段落0126の記載を参照することができ、その内容は本明細書に組み込まれる。
In the present invention, it is preferable to use a substrate having an organic layer as the outermost layer.
Examples of the organic layer of the substrate include an amorphous carbon film formed by CVD (Chemical Vapor Deposition) and a spin-on carbon film formed by dissolving a high carbon material in an organic solvent and spin coating. Examples of the spin-on carbon film include nortricyclene copolymer, hydrogenated naphthol novolak resin, naphthol dicyclopentadiene copolymer, phenoldicyclopentadiene copolymer, fluorenebisphenol novolak described in JP-A-2005-128509, Acenaphthylene copolymer and indene copolymer described in 2005-250434, fullerene having a phenol group described in JP-A-2006-227391, bisphenol compound and its novolak resin, dibisphenol compound and its novolak resin, adamantane phenol Compound novolak resin, hydroxyvinylnaphthalene copolymer, bisnaphthol compound described in JP-A-2007-199653, and this novolak resin, R MP, the resin compound shown in tricyclopentadiene copolymers thereof.
As an example of the SOC, reference can be made to the description in paragraph 0126 of JP-A-2011-164345, the contents of which are incorporated herein.
 基板表面の水に対する接触角としては、20°以上であることが好ましく、40°以上であることがより好ましく、60°以上であることがさらに好ましい。上限としては、90°以下であることが実際的である。接触角は、後述する実施例で記載の方法に従って測定される。 接触 The contact angle of the substrate surface with water is preferably 20 ° or more, more preferably 40 ° or more, and even more preferably 60 ° or more. It is practical that the upper limit is 90 ° or less. The contact angle is measured according to the method described in Examples described later.
 本発明においては、塩基性の層を最表層として有する基板(以下、塩基性基板という)を用いることが好ましい。塩基性基板の例としては、塩基性有機化合物(例えば、アミン系化合物やアンモニウム系化合物など)を含む基板や窒素原子を含有する無機基板が挙げられる。 に お い て In the present invention, it is preferable to use a substrate having a basic layer as the outermost layer (hereinafter, referred to as a basic substrate). Examples of the basic substrate include a substrate containing a basic organic compound (for example, an amine compound or an ammonium compound) and an inorganic substrate containing a nitrogen atom.
<<インプリント用硬化性組成物層形成工程>>
 適用工程では、例えば、図1(3)に示すように、上記下層膜2の表面に、インプリント用硬化性組成物3を適用する。
 インプリント用硬化性組成物の適用方法としては、特に定めるものでは無く、特開2010-109092号公報(対応US出願の公開番号は、US2011/183127)の段落0102の記載を参酌でき、この内容は本明細書に組み込まれる。上記インプリント用硬化性組成物は、インクジェット法により、上記下層膜の表面に適用することが好ましい。また、インプリント用硬化性組成物を、多重塗布により塗布してもよい。インクジェット法などにより下層膜の表面に液滴を配置する方法において、液滴の量は1~20pL程度が好ましく、液滴間隔をあけて下層膜表面に配置することが好ましい。液滴間隔としては、10~1000μmの間隔が好ましい。液滴間隔は、インクジェット法の場合は、インクジェットのノズルの配置間隔とする。
 さらに、下層膜2と、下層膜上に適用した膜状のインプリント用硬化性組成物3の体積比は、1:1~500であることが好ましく、1:10~300であることがより好ましく、1:50~200であることがさらに好ましい。
 また、本発明の好ましい実施形態に係る積層体の製造方法は、インプリント用硬化性組成物およびインプリント用下層膜形成用組成物を含むキットを用いて製造する方法であって、上記インプリント用下層膜形成用組成物から形成された下層膜の表面に、インプリント用硬化性組成物を適用することを含む。さらに、本発明の好ましい実施形態に係る積層体の製造方法は、上記インプリント用下層膜形成用組成物を基板上に層状に適用する工程を含み、上記層状に適用したインプリント用下層膜形成用組成物を、好ましくは100~300℃で、より好ましくは130~260℃で、さらに好ましくは150~230℃で、加熱(ベーク)することを含むことが好ましい。加熱時間は、好ましくは30秒~5分である。
 インプリント用硬化性組成物を下層膜に適用するに当たり、基板上に液膜を形成する形態としてもよい。液膜の形成は常法によればよい。例えば、23℃で液体の架橋性モノマー(上記重合性化合物の例が挙げられる)などを含有する組成物を基板上に適用することにより形成してもよい。
<< Curable composition layer forming step for imprint >>
In the application step, for example, as shown in FIG. 1C, the curable composition for imprint 3 is applied to the surface of the lower layer film 2.
The method of applying the curable composition for imprints is not particularly limited, and the description in paragraph 0102 of JP2010-109092A (the publication number of the corresponding US application is US2011 / 183127) can be referred to. Is incorporated herein. It is preferable that the curable composition for imprints is applied to the surface of the underlayer film by an inkjet method. Further, the curable composition for imprints may be applied by multiple coating. In a method of arranging droplets on the surface of an underlayer film by an ink-jet method or the like, the amount of the droplets is preferably about 1 to 20 pL, and it is preferable that the droplets are arranged on the surface of the underlayer film at intervals of the droplets. The interval between droplets is preferably 10 to 1000 μm. In the case of the inkjet method, the interval between the droplets is the interval between the nozzles of the inkjet.
Further, the volume ratio of the lower layer film 2 to the film-like curable composition for imprint 3 applied on the lower layer film is preferably 1: 1 to 500, and more preferably 1:10 to 300. More preferably, the ratio is 1:50 to 200.
Further, a method for producing a laminate according to a preferred embodiment of the present invention is a method for producing a laminate using a kit containing a curable composition for imprinting and a composition for forming an underlayer film for imprinting, wherein the imprinting is performed. Applying the curable composition for imprints to the surface of an underlayer film formed from the composition for forming an underlayer film for use. Further, the method for manufacturing a laminate according to a preferred embodiment of the present invention includes a step of applying the composition for forming an underlayer film for imprint in a layer on a substrate, and forming the layer for imprint applied in the layer. Preferably, the method includes heating (baking) the composition for use at preferably 100 to 300 ° C, more preferably 130 to 260 ° C, and still more preferably 150 to 230 ° C. The heating time is preferably 30 seconds to 5 minutes.
In applying the curable composition for imprints to the lower film, a liquid film may be formed on the substrate. The formation of the liquid film may be performed by a conventional method. For example, it may be formed by applying a composition containing a crosslinkable monomer (the examples of the polymerizable compound is liquid at a temperature of 23 ° C.) on a substrate.
<<モールド接触工程>>
 モールド接触工程では、例えば、図1(4)に示すように、上記インプリント用硬化性組成物3とパターン形状を転写するためのパターンを有するモールド4とを接触させる。このような工程を経ることにより、所望のパターン(インプリントパターン)が得られる。
 具体的には、膜状のインプリント用硬化性組成物に所望のパターンを転写するために、膜状のインプリント用硬化性組成物3の表面にモールド4を押接する。
<< Mold contact process >>
In the mold contact step, for example, as shown in FIG. 1 (4), the curable composition for imprint 3 is brought into contact with a mold 4 having a pattern for transferring a pattern shape. Through these steps, a desired pattern (imprint pattern) is obtained.
Specifically, the mold 4 is pressed against the surface of the film-like curable composition for imprints 3 in order to transfer a desired pattern to the film-like curable composition for imprints.
 モールドは、光透過性のモールドであってもよいし、光非透過性のモールドであってもよい。光透過性のモールドを用いる場合は、モールド側から硬化性組成物3に光を照射することが好ましい。本発明では、光透過性モールドを用い、モールド側から光を照射することがより好ましい。
 本発明で用いることのできるモールドは、転写されるべきパターンを有するモールドである。上記モールドが有するパターンは、例えば、フォトリソグラフィや電子線描画法等によって、所望する加工精度に応じて形成できるが、本発明では、モールドパターンの形成方法は特に制限されない。また、本発明の好ましい実施形態に係るパターンの形成方法によって形成したパターンをモールドとして用いることもできる。
 本発明において用いられる光透過性モールドを構成する材料は、特に限定されないが、ガラス、石英、ポリメチルメタクリレート(PMMA)、ポリカーボネート樹脂などの光透過性樹脂、透明金属蒸着膜、ポリジメチルシロキサンなどの柔軟膜、光硬化膜、金属膜等が例示され、石英が好ましい。
 本発明において光透過性の基板を用いた場合に使われる非光透過型モールド材としては、特に限定されないが、所定の強度を有するものであればよい。具体的には、セラミック材料、蒸着膜、磁性膜、反射膜、Ni、Cu、Cr、Feなどの金属基板、SiC、シリコン、窒化シリコン、ポリシリコン、酸化シリコン、アモルファスシリコンなどの基板などが例示され、特に制約されない。
 基板の表面は適宜常法により処理してもよく、例えば、UVオゾン処理等により基板の表面にOH基を形成して、基板表面の極性を高めることで、より密着性が向上する態様してもよい。
The mold may be a light transmissive mold or a light non-transmissive mold. When using a light transmitting mold, it is preferable to irradiate the curable composition 3 with light from the mold side. In the present invention, it is more preferable to use a light transmissive mold and irradiate light from the mold side.
A mold that can be used in the present invention is a mold having a pattern to be transferred. The pattern of the mold can be formed according to desired processing accuracy by, for example, photolithography or electron beam lithography, but in the present invention, the method of forming the mold pattern is not particularly limited. Further, a pattern formed by the pattern forming method according to the preferred embodiment of the present invention can be used as a mold.
The material constituting the light-transmitting mold used in the present invention is not particularly limited, but may be a light-transmitting resin such as glass, quartz, polymethyl methacrylate (PMMA), or a polycarbonate resin, a transparent metal vapor-deposited film, or polydimethylsiloxane. Examples thereof include a flexible film, a photocurable film, and a metal film, and quartz is preferable.
The non-light-transmitting mold material used when a light-transmitting substrate is used in the present invention is not particularly limited, but may be any material having a predetermined strength. Specific examples include ceramic materials, vapor-deposited films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe, and substrates such as SiC, silicon, silicon nitride, polysilicon, silicon oxide, and amorphous silicon. And are not specifically restricted.
The surface of the substrate may be appropriately processed by an ordinary method. For example, by forming an OH group on the surface of the substrate by UV ozone treatment or the like, and increasing the polarity of the substrate surface, the adhesion is further improved. Is also good.
 上記パターンの形成方法では、インプリント用硬化性組成物を用いてインプリントリソグラフィを行うに際し、モールド圧力を10気圧以下とするのが好ましい。モールド圧力を10気圧以下とすることにより、モールドや基板が変形しにくくパターン精度が向上する傾向にある。また、圧力が小さいため装置を縮小できる傾向にある点からも好ましい。モールド圧力は、モールド凸部にあたるインプリント用硬化性組成物の残膜が少なくなる一方で、モールド転写の均一性が確保できる範囲から選択することが好ましい。
 また、インプリント用硬化性組成物とモールドとの接触を、ヘリウムガスまたは凝縮性ガス、あるいはヘリウムガスと凝縮性ガスの両方を含む雰囲気下で行うことも好ましい。
In the method of forming a pattern, when imprint lithography is performed using the curable composition for imprint, it is preferable that the mold pressure be 10 atm or less. By setting the mold pressure to 10 atm or less, the mold and the substrate are less likely to be deformed and the pattern accuracy tends to be improved. It is also preferable in that the pressure tends to be small because the pressure is small. The mold pressure is preferably selected from a range in which the remaining film of the curable composition for imprints corresponding to the mold projections is reduced, while uniformity of mold transfer can be ensured.
It is also preferable that the contact between the curable composition for imprinting and the mold is performed in an atmosphere containing helium gas or condensable gas, or both helium gas and condensable gas.
<<光照射工程>>
 光照射工程では、上記インプリント用硬化性組成物に光を照射して硬化物を形成する。光照射工程における光照射の照射量は、硬化に必要な最小限の照射量よりも十分大きければよい。硬化に必要な照射量は、インプリント用硬化性組成物の不飽和結合の消費量などを調べて適宜決定される。
 照射する光の種類は特に定めるものではないが、紫外光が例示される。
 また、本発明に適用されるインプリントリソグラフィにおいては、光照射の際の基板温度は、通常、室温とするが、反応性を高めるために加熱をしながら光照射してもよい。光照射の前段階として、真空状態にしておくと、気泡混入防止、酸素混入による反応性低下の抑制、モールドとインプリント用硬化性組成物との密着性向上に効果があるため、真空状態で光照射してもよい。また、上記パターンの形成方法中、光照射時における好ましい真空度は、10-1Paから常圧の範囲である。
 露光に際しては、露光照度を1~500mW/cmの範囲にすることが好ましく、10~400mW/cmの範囲にすることがより好ましい。露光の時間は特に限定されないが、0.01~10秒であることが好ましく、0.5~1秒であることがより好ましい。露光量は、5~1000mJ/cmの範囲にすることが好ましく、10~500mJ/cmの範囲にすることがより好ましい。
 上記パターンの形成方法においては、光照射により膜状のインプリント用硬化性組成物(パターン形成層)を硬化させた後、必要に応じて、硬化させたパターンに熱を加えてさらに硬化させる工程を含んでいてもよい。光照射後にインプリント用硬化性組成物を加熱硬化させるための温度としては、150~280℃が好ましく、200~250℃がより好ましい。また、熱を付与する時間としては、5~60分間が好ましく、15~45分間がさらに好ましい。
<< Light irradiation step >>
In the light irradiation step, the curable composition for imprints is irradiated with light to form a cured product. The irradiation amount of light irradiation in the light irradiation step may be sufficiently larger than the minimum irradiation amount necessary for curing. The irradiation amount required for curing is appropriately determined by examining the consumption of unsaturated bonds of the curable composition for imprints.
The type of light to be applied is not particularly limited, but is exemplified by ultraviolet light.
In the imprint lithography applied to the present invention, the substrate temperature during light irradiation is usually room temperature, but light irradiation may be performed while heating to increase reactivity. As a stage prior to light irradiation, if a vacuum state is set, it is effective in preventing air bubbles from entering, suppressing a decrease in reactivity due to oxygen mixing, and improving the adhesion between the mold and the curable composition for imprints. Light irradiation may be performed. In the method for forming a pattern, a preferable degree of vacuum during light irradiation is in a range of 10 -1 Pa to normal pressure.
At the time of exposure, the exposure illuminance is preferably in the range of 1 to 500 mW / cm 2 , and more preferably in the range of 10 to 400 mW / cm 2 . The exposure time is not particularly limited, but is preferably 0.01 to 10 seconds, and more preferably 0.5 to 1 second. Exposure amount is preferably in a range of 5 ~ 1000mJ / cm 2, and more preferably in the range of 10 ~ 500mJ / cm 2.
In the method for forming a pattern, a step of curing the film-shaped curable composition for imprints (pattern forming layer) by light irradiation and, if necessary, further applying heat to the cured pattern to further cure the pattern. May be included. The temperature for heating and curing the curable composition for imprints after light irradiation is preferably from 150 to 280 ° C, more preferably from 200 to 250 ° C. The time for applying heat is preferably from 5 to 60 minutes, more preferably from 15 to 45 minutes.
<<離型工程>>
 離型工程では、上記硬化物と上記モールドとを引き離す(図1(5))。得られたパターンは後述する通り各種用途に利用できる。
 すなわち、本発明では、上記下層膜の表面に、さらに、インプリント用硬化性組成物から形成されるパターンを有する、積層体が開示される。また、本発明で用いるインプリント用硬化性組成物からなるパターン形成層の膜厚は、使用する用途によって異なるが、0.01μm~30μm程度である。
 さらに、後述するとおり、エッチング等を行うこともできる。
<< Release process >>
In the release step, the cured product and the mold are separated (FIG. 1 (5)). The obtained pattern can be used for various uses as described later.
That is, the present invention discloses a laminate having a pattern formed from the curable composition for imprints on the surface of the underlayer film. The thickness of the pattern forming layer comprising the curable composition for imprints used in the present invention is about 0.01 μm to 30 μm, although it varies depending on the use.
Further, as described later, etching or the like can be performed.
<パターンとその応用>
 上述のように上記パターン(硬化物パターン)の形成方法によって形成されたパターンは、液晶表示装置(LCD)などに用いられる永久膜や、半導体素子製造用のエッチングレジスト(リソグラフィ用マスク)として使用することができる。特に、本明細書では、本発明の好ましい実施形態に係るパターンの形成方法によりパターンを得る工程を含む、半導体デバイス(回路基板)の製造方法を開示する。さらに、本発明の好ましい実施形態に係る半導体デバイスの製造方法では、上記パターンの形成方法により得られたパターンをマスクとして基板にエッチングまたはイオン注入を行う工程と、電子部材を形成する工程と、を有していてもよい。上記半導体デバイスは、半導体素子であることが好ましい。すなわち、本明細書では、上記パターン形成方法を含む半導体デバイスの製造方法を開示する。さらに、本明細書では、上記半導体デバイスの製造方法により半導体デバイスを得る工程と、上記半導体デバイスと上記半導体デバイスを制御する制御機構とを接続する工程と、を有する電子機器の製造方法を開示する。
 また、上記パターンの形成方法によって形成されたパターンを利用して液晶表示装置のガラス基板にグリッドパターンを形成し、反射や吸収が少なく、大画面サイズ(例えば55インチ、60インチ、(1インチは2.54センチメートルである))の偏光板を安価に製造することが可能である。例えば、特開2015-132825号公報や国際公開第2011/132649号に記載の偏光板が製造できる。
 本発明で形成されたパターンは、図1(6)(7)に示す通り、エッチングレジスト(リソグラフィ用マスク)としても有用である。パターンをエッチングレジストとして利用する場合には、まず、基板上に上記パターンの形成方法によって、例えば、ナノまたはミクロンオーダーの微細なパターンを形成する。本発明では特にナノオーダーの微細パターンを形成でき、さらにはサイズが50nm以下、特には30nm以下のパターンも形成できる点で有益である。上記パターンの形成方法で形成するパターンのサイズの下限値については特に定めるものでは無いが、例えば、1nm以上とすることができる。
 また、本発明では、基板上に、本発明の好ましい実施形態に係るパターンの形成方法によりパターンを得る工程と、得られた上記パターンを用いて上記基板にエッチングを行う工程と、を有する、インプリント用モールドの製造方法も開示する。
 ウェットエッチングの場合にはフッ化水素等、ドライエッチングの場合にはCF等のエッチングガスを用いてエッチングすることにより、基板上に所望のパターンを形成することができる。パターンは、特にドライエッチングに対するエッチング耐性が良好である。すなわち、上記パターンの形成方法によって形成されたパターンは、リソグラフィ用マスクとして好ましく用いられる。
<Patterns and their applications>
As described above, the pattern formed by the above-described pattern (cured product pattern) forming method is used as a permanent film used for a liquid crystal display (LCD) or the like, or as an etching resist (lithography mask) for manufacturing a semiconductor element. be able to. In particular, this specification discloses a method for manufacturing a semiconductor device (circuit board) including a step of obtaining a pattern by a pattern forming method according to a preferred embodiment of the present invention. Further, in the method of manufacturing a semiconductor device according to a preferred embodiment of the present invention, the step of performing etching or ion implantation on the substrate using the pattern obtained by the pattern forming method as a mask, and the step of forming an electronic member, You may have. The semiconductor device is preferably a semiconductor element. That is, this specification discloses a method of manufacturing a semiconductor device including the above-described pattern forming method. Further, the present specification discloses a method of manufacturing an electronic device, comprising: a step of obtaining a semiconductor device by the method of manufacturing a semiconductor device; and a step of connecting the semiconductor device and a control mechanism that controls the semiconductor device. .
Further, a grid pattern is formed on a glass substrate of a liquid crystal display device by using a pattern formed by the above-described pattern forming method, so that reflection and absorption are reduced, and a large screen size (for example, 55 inches, 60 inches, (1 inch is 2.54 cm))) can be manufactured at low cost. For example, a polarizing plate described in JP-A-2015-132825 or WO 2011/132649 can be manufactured.
The pattern formed by the present invention is also useful as an etching resist (lithography mask) as shown in FIGS. When a pattern is used as an etching resist, first, a fine pattern of, for example, nano or micron order is formed on a substrate by the above-described pattern forming method. The present invention is particularly advantageous in that a fine pattern on the order of nanometers can be formed, and a pattern having a size of 50 nm or less, particularly 30 nm or less can be formed. The lower limit of the size of the pattern formed by the above-described pattern forming method is not particularly limited, but may be, for example, 1 nm or more.
The present invention also includes a step of obtaining a pattern on a substrate by a pattern forming method according to a preferred embodiment of the present invention, and a step of etching the substrate using the obtained pattern. A method for manufacturing a printing mold is also disclosed.
A desired pattern can be formed on the substrate by etching with an etching gas such as hydrogen fluoride in the case of wet etching or CF 4 in the case of dry etching. The pattern has particularly good etching resistance to dry etching. That is, the pattern formed by the above pattern forming method is preferably used as a lithography mask.
 本発明で形成されたパターンは、具体的には、磁気ディスク等の記録媒体、固体撮像素子等の受光素子、LED(light emitting diode)や有機EL(有機エレクトロルミネッセンス)等の発光素子、液晶表示装置(LCD)等の光デバイス、回折格子、レリーフホログラム、光導波路、光学フィルタ、マイクロレンズアレイ等の光学部品、薄膜トランジスタ、有機トランジスタ、カラーフィルタ、反射防止膜、偏光板、偏光素子、光学フィルム、柱材等のフラットパネルディスプレイ用部材、ナノバイオデバイス、免疫分析チップ、デオキシリボ核酸(DNA)分離チップ、マイクロリアクター、フォトニック液晶、ブロックコポリマーの自己組織化を用いた微細パターン形成(directed self-assembly、DSA)のためのガイドパターン等の作製に好ましく用いることができる。 The pattern formed by the present invention is specifically, a recording medium such as a magnetic disk, a light receiving element such as a solid-state imaging device, a light emitting element such as an LED (light emitting diode) or an organic EL (organic electroluminescence), a liquid crystal display. Optical devices such as devices (LCD), diffraction gratings, relief holograms, optical waveguides, optical filters, optical components such as microlens arrays, thin film transistors, organic transistors, color filters, antireflection films, polarizing plates, polarizing elements, optical films, Columns and other flat panel display members, nanobiodevices, immunoassay chips, deoxyribonucleic acid (DNA) separation chips, microreactors, photonic liquid crystals, micropattern formation using self-assembly of block copolymers (directed @ self-assembly, DSA) It can be preferably used for producing a guide pattern or the like.
 以下に実施例を挙げて本発明をさらに具体的に説明する。以下の実施例に示す材料、使用量、割合、処理内容、処理手順等は、本発明の趣旨を逸脱しない限り、適宜、変更することができる。従って、本発明の範囲は以下に示す具体例に限定されるものではない。 The present invention will be described more specifically with reference to the following examples. Materials, usage amounts, ratios, processing contents, processing procedures, and the like shown in the following examples can be appropriately changed without departing from the spirit of the present invention. Therefore, the scope of the present invention is not limited to the specific examples described below.
<インプリント用下層膜形成用組成物の調製>
 下記表4、5に示す成分を含有する溶液を調製した。これを孔径0.02μmのナイロンフィルタおよび孔径0.010μmのPTFE(ポリテトラフルオロエチレン)フィルタでろ過して、実施例および比較例に示すインプリント用下層膜形成用組成物を調製した。
<Preparation of composition for forming underlayer film for imprint>
Solutions containing the components shown in Tables 4 and 5 below were prepared. This was filtered through a nylon filter having a pore size of 0.02 μm and a PTFE (polytetrafluoroethylene) filter having a pore size of 0.010 μm to prepare the composition for forming an underlayer film for imprint shown in Examples and Comparative Examples.
<インプリント用硬化性組成物の調製>
 下表8に記載の各種化合物を混合し、さらに重合禁止剤として4-ヒドロキシ-2,2,6,6-テトラメチルピペリジン-1-オキシルフリーラジカル(東京化成社製)を重合性化合物の合計量に対して200質量ppm(0.02質量%)となるように加えて調製した。これを孔径0.02μmのナイロンフィルタおよび孔径0.001μmのPTFEフィルタでろ過して、インプリント用硬化性組成物を調製した。
<Preparation of curable composition for imprint>
Various compounds described in Table 8 below were mixed, and 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl free radical (manufactured by Tokyo Chemical Industry Co., Ltd.) was added as a polymerization inhibitor. It was added and adjusted to be 200 mass ppm (0.02 mass%) based on the amount. This was filtered through a nylon filter having a pore size of 0.02 μm and a PTFE filter having a pore size of 0.001 μm to prepare a curable composition for imprints.
<分子量の測定方法>
 重合体の重量平均分子量(Mw)は、ゲル浸透クロマトグラフィ(GPC測定)に従い、ポリスチレン換算値として定義した。装置はHLC-8220(東ソー(株)製)を用い、カラムとしてガードカラムHZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000およびTSKgel Super HZ2000(東ソー(株)製)を用いた。溶離液は、THF(テトラヒドロフラン)を用いた。検出は、RI検出器を用いた。
 上記の方法で分子量の同定が困難なものを含め、低分子量の化合物(分子量が約1000以下の化合物)については、LC-MS、NMR、IR等の常法により化学構造を特定し、特定された化学式から分子量を決定した。
<Method for measuring molecular weight>
The weight average molecular weight (Mw) of the polymer was defined as a value in terms of polystyrene according to gel permeation chromatography (GPC measurement). The apparatus used was HLC-8220 (manufactured by Tosoh Corporation), and the columns used were a guard column HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000 and TSKgel Super HZ2000 (manufactured by Tosoh Corporation). . The eluent used was THF (tetrahydrofuran). For detection, an RI detector was used.
For compounds of low molecular weight (compounds having a molecular weight of about 1000 or less), including those for which the molecular weight is difficult to identify by the above method, the chemical structure is identified by a conventional method such as LC-MS, NMR, IR, etc. The molecular weight was determined from the chemical formula.
<接触角の評価>
 基板に対する水(表面張力72.9mN/m)の接触角の測定は、協和界面科学(株)製、DMs-401を用いて23℃で行った。液滴着弾後500m秒後の値をn=3で測定し、その平均値を接触角とした。
<Evaluation of contact angle>
The contact angle of water (surface tension 72.9 mN / m) to the substrate was measured at 23 ° C. using DMs-401 manufactured by Kyowa Interface Science Co., Ltd. The value 500 ms after the droplet landed was measured at n = 3, and the average value was defined as the contact angle.
<下層膜の形成/膜厚評価>
 下記表4、5に記載の基板上に、下記表4、5に記載のインプリント用下層膜形成用組成物をスピンコートし、ホットプレートを用いて200℃に加熱し、下層膜を形成した。厚さは、約10nmとなるように塗布量等を調節した。下層膜の膜厚(FT1)はエリプソメータおよび原子間力顕微鏡により測定した。
<Formation of lower layer film / thickness evaluation>
The composition for forming an underlayer film for imprinting described in Tables 4 and 5 below was spin-coated on the substrate described in Tables 4 and 5 below, and heated to 200 ° C. using a hot plate to form an underlayer film. . The coating amount and the like were adjusted so that the thickness was about 10 nm. The thickness (FT1) of the lower layer film was measured by an ellipsometer and an atomic force microscope.
<液膜>
 実施例10については以下のように基板の上にインプリント用下層膜形成用組成物を形成し、その上に液膜を適用した。具体的には、下記化合物(AB)を1-メトキシ-2-プロパノール(プロピレングリコ-ルモノメチルエ-テル)で0.3質量%に希釈し、塗布液(AB)を準備した。各基板の表面に塗布液(AB)を8nmの厚さになるようにスピンコートして、60℃1分間にてホットプレートを用いて加熱し、液膜を形成した。
Figure JPOXMLDOC01-appb-C000008
<Liquid film>
In Example 10, a composition for forming an underlayer film for imprinting was formed on a substrate as described below, and a liquid film was applied thereon. Specifically, the following compound (AB) was diluted to 0.3% by mass with 1-methoxy-2-propanol (propylene glycol monomethyl ether) to prepare a coating solution (AB). A coating solution (AB) was spin-coated on the surface of each substrate so as to have a thickness of 8 nm, and heated at 60 ° C. for 1 minute using a hot plate to form a liquid film.
Figure JPOXMLDOC01-appb-C000008
<密着性の評価>
 上記で得られた下層膜表面に、23℃に温度調整したインプリント用硬化性組成物V1およびV2のいずれかを塗布した。具体的には、富士フイルムダイマティックス製インクジェットプリンターDMP-2831を用いて、ノズルあたり6pLの液滴量で吐出して、上記下層膜上に液滴を塗布した。次に、インプリント用硬化性組成物の液滴上に、特開2014-24322号公報の実施例6に示す密着層形成用組成物をスピンコートした石英ウエハをHe雰囲気下(置換率90%以上)で押接し、インプリント用硬化性組成物を押印した。押印後10秒が経過した時点で、モールド側から高圧水銀ランプを用い、150mJ/cmの条件で露光した。露光後のモールドを剥離する際に必要な力を測定し、下層膜の密着力Fとした。
A:F≧30N
B:25N≦F<30N
C:20N≦F<25N
D:F<20N
<Evaluation of adhesion>
One of the curable compositions for imprints V1 and V2 whose temperature was adjusted to 23 ° C. was applied to the surface of the underlayer film obtained above. Specifically, a droplet was applied onto the lower layer film by discharging with a droplet amount of 6 pL per nozzle by using an inkjet printer DMP-2831 manufactured by Fuji Film Dimatics. Next, a quartz wafer obtained by spin-coating the composition for forming an adhesion layer described in Example 6 of JP-A-2014-24322 on droplets of the curable composition for imprints was placed in a He atmosphere (substitution rate: 90%). Above) to imprint the curable composition for imprints. When 10 seconds had elapsed after the imprinting, exposure was performed from the mold side under a condition of 150 mJ / cm 2 using a high-pressure mercury lamp. The force required to peel off the mold after the exposure was measured and defined as the adhesion F of the lower layer film.
A: F ≧ 30N
B: 25N ≦ F <30N
C: 20N ≦ F <25N
D: F <20N
<総合評価>
 上記各種基板を用いた密着性の総合評価として、下記のとおりに評価した。
A:任意の基板に対して良好な密着性がみられた。
B:特定の基板に対して良好な密着性がみられた。                 
C:特定の基板に対して中程度の密着性がみられた。     
D:任意の基板に対して全く密着性がみられない。
<Comprehensive evaluation>
The overall evaluation of adhesion using the above various substrates was evaluated as follows.
A: Good adhesion to any substrate was observed.
B: Good adhesion to a specific substrate was observed.
C: Medium adhesion to a specific substrate was observed.
D: No adhesion to any substrate is observed.
<面状評価(下層膜の表面平坦性の評価)>
 上記で得られた下層膜を、原子間力顕微鏡(AFM、ブルカー・エイエックスエス製Dimension Icon)を用いて、10μm角を1024x1024ピッチで表面凹凸データを測定し、算術平均表面粗さ(Ra)を算出した。結果は下記表に示す。
A:0nm≦Ra<0.8nm
B:0.8nm≦Ra<1.6nm
C:1.6nm≦Ra
<Surface evaluation (evaluation of surface flatness of lower layer film)>
Using the atomic force microscope (AFM, Dimension Icon, manufactured by Bruker AXS), the underlayer film obtained above was measured for surface unevenness data at a 1024 × 1024 pitch of 10 μm square, and the arithmetic average surface roughness (Ra) Was calculated. The results are shown in the table below.
A: 0 nm ≦ Ra <0.8 nm
B: 0.8 nm ≦ Ra <1.6 nm
C: 1.6 nm ≦ Ra
 上記の評価結果を、下記表4、5に併せて示す。
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
<表4,5における注記>
・配合量の単位は質量部である
・(90/10)の表記は重合体/低分子化合物の質量比を示している
・基板の項目の( °)は、水との接触角の値である
・PGMEA:プロピレングリコールモノメチルエーテルアセテート
・PGME:プロピレングリコールモノメチルエーテル
・γBL:γ-ブチロラクトン
The above evaluation results are shown in Tables 4 and 5 below.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
<Notes in Tables 4 and 5>
The unit of the compounding amount is parts by mass. The notation of (90/10) indicates the mass ratio of the polymer / low molecular weight compound. (°) in the item of the substrate is the value of the contact angle with water.・ PGMEA: Propylene glycol monomethyl ether acetate ・ PGME: Propylene glycol monomethyl ether ・ γBL: γ-butyrolactone
重合体
Figure JPOXMLDOC01-appb-T000011
Polymer
Figure JPOXMLDOC01-appb-T000011
低分子化合物:実施例・・・上述の例示化合物
       比較例・・・下記の化合物
Figure JPOXMLDOC01-appb-T000012
Low molecular weight compound: Example: The above-mentioned exemplified compound Comparative example: The following compound
Figure JPOXMLDOC01-appb-T000012
インプリント用硬化性組成物
Figure JPOXMLDOC01-appb-T000013
配合量の単位は質量部
沸点の単位は℃(1013.25hPa)
Curable composition for imprint
Figure JPOXMLDOC01-appb-T000013
The unit of the blending amount is parts by mass and the unit of boiling point is ° C (1013.25 hPa).
<基板>
SOC-1:直径8インチのシリコンウエハ上にスピンオンカーボン膜ODL-102(信越化学工業社製)をスピンコート法で塗布し、240℃で60秒間ベークを行い、膜厚200nmのSOC(Spin on Carbon)膜を形成した基板。水との接触角が45°となった。
SOC-2:直径8インチの窒化ケイ素ウエハ上にスピンオンカーボン膜ODL-50(信越化学工業社製)をスピンコート法で塗布し、240℃で60秒間ベークを行い、膜厚200nmのSOC(Spin on Carbon)膜を形成した基板。水との接触角が60°となった。
SOC-3:直径8インチのシリコンウエハ上にSOC NCA9053EH(日産化学社製)をスピンコート法で塗布し、240℃で60秒間ベークを行い、膜厚200nmのSOC(Spin on Carbon)膜を形成した基板。水との接触角が75°となった。
Si(Si基板):直径8インチのシリコンウエハ。水との接触角が30°であった。
処理Si(オゾン処理したSi基板):直径8インチのシリコンウエハをUV照射機(セン特殊光源株式会社製、PL21-200-4)にて5分間UV照射した基板。水との接触角が5°となった。
<Substrate>
SOC-1: A spin-on carbon film ODL-102 (manufactured by Shin-Etsu Chemical Co., Ltd.) is applied on a silicon wafer having a diameter of 8 inches by a spin coat method, baked at 240 ° C. for 60 seconds, and a 200 nm-thick SOC (Spin on carbon) is applied. Substrate on which a Carbon film is formed. The contact angle with water became 45 °.
SOC-2: A spin-on carbon film ODL-50 (manufactured by Shin-Etsu Chemical Co., Ltd.) is applied on a silicon nitride wafer having a diameter of 8 inches by a spin coat method, baked at 240 ° C. for 60 seconds, and a 200 nm-thick SOC (Spin) is applied. on a Carbon) film. The contact angle with water became 60 °.
SOC-3: SOC NCA9053EH (manufactured by Nissan Chemical Industries, Ltd.) is applied on a silicon wafer having a diameter of 8 inches by spin coating, and baked at 240 ° C. for 60 seconds to form a 200 nm thick SOC (Spin on Carbon) film. Substrate. The contact angle with water became 75 °.
Si (Si substrate): 8 inch diameter silicon wafer. The contact angle with water was 30 °.
O 3 treated Si (ozone treated Si substrate): A substrate obtained by irradiating an 8-inch silicon wafer with UV for 5 minutes using a UV irradiator (PL21-200-4, manufactured by Sen Special Light Source Co., Ltd.) The contact angle with water became 5 °.
 上記の結果から明らかなとおり、特定重合体と特定低分子化合物とを含有させたインプリント用下層膜形成用組成物は、一般的なSi基板はもとより、カーボン含量が異なり水に対する接触角の異なるSOC基板や、Si基板をオゾン処理した基板など、多様な基板に対して良好な密着性を実現しており、汎用性の高い材料であることが分かった(実施例1~11)。さらに、本発明のインプリント用下層膜形成用組成物は、(メタ)アクリレート化合物の液膜を基板上に形成し、その上に適用して下層膜を形成する態様であっても、密着性に優れ、下層膜の上に形成したインプリント用硬化性組成物の層の面状にも優れることが分かった(実施例10)。
 一方、低分子化合物を用いないインプリント用下層膜形成用組成物では、特に接触角の高い撥水性(疎水性)のSOC基板に対して、十分な密着性が得られなかった(比較例1)。低分子化合物を用いていても、重合性基のないもの(C-1)、pKaが高すぎるもの(C-3)、酸基のないもの(C-4)では、親水性の程度によらず、SOC基板およびSi基板に対して十分な密着性が得られなかった(比較例2、4、5、6)。共存させる化合物が重合性基および酸基を有していても、分子量の大きな化合物(C-2)では、水との接触角の大きい撥水性のSOC基板に対して、十分な密着性が得られなかった(比較例3)。
As is clear from the above results, the composition for forming an underlayer film for imprinting containing a specific polymer and a specific low-molecular compound has not only a general Si substrate but also a different carbon content and a different contact angle to water. Good adhesion to various substrates such as an SOC substrate and a substrate obtained by treating a Si substrate with ozone was realized, and it was found that the material was highly versatile (Examples 1 to 11). Furthermore, the composition for forming an underlayer film for imprinting of the present invention may be formed by forming a liquid film of a (meth) acrylate compound on a substrate and applying the liquid film thereon to form an underlayer film. It was also found that the surface of the layer of the curable composition for imprints formed on the lower layer film was excellent (Example 10).
On the other hand, the composition for forming an underlayer film for imprinting, which does not use a low-molecular compound, could not obtain sufficient adhesion to a water-repellent (hydrophobic) SOC substrate having a particularly high contact angle (Comparative Example 1). ). Even when a low molecular weight compound is used, the compound having no polymerizable group (C-1), the compound having a too high pKa (C-3), and the compound having no acid group (C-4) have different degrees of hydrophilicity. And sufficient adhesion to the SOC substrate and the Si substrate was not obtained (Comparative Examples 2, 4, 5, and 6). Even if the coexisting compound has a polymerizable group and an acid group, the compound (C-2) having a large molecular weight can obtain sufficient adhesion to a water-repellent SOC substrate having a large contact angle with water. No (Comparative Example 3).
 実施例1で使用した低分子化合物B-1に代えてB-2~B-12を用いて、それぞれSOC-1、SOC-2、SOC-3、Si、オゾン(O)処理したSi基板の各基板との密着性試験を行った。その結果、いずれの低分子化合物についてもAまたはBの結果であり、総合評価ですべてAの結果となった。 SOC-1, SOC-2, SOC-3, Si, and ozone (O 3 ) -treated Si substrates using B-2 to B-12 instead of the low-molecular compound B-1 used in Example 1. An adhesion test with each substrate was performed. As a result, any of the low molecular weight compounds was the result of A or B, and all the results were A in the comprehensive evaluation.
1  基板
2  下層膜
3  インプリント用硬化性組成物
4  モールド
DESCRIPTION OF SYMBOLS 1 Substrate 2 Underlayer film 3 Curable composition for imprint 4 Mold

Claims (19)

  1.  重合体と、
     pKaが5以下の酸およびpKa5以下の酸を発生可能な酸発生剤から選択され、かつ、前記重合体と結合可能な官能基を有し、かつ、分子量が1000以下である低分子化合物と、
     溶剤と
     を含む、インプリント用下層膜形成用組成物。
    A polymer;
    a low molecular weight compound selected from an acid having a pKa of 5 or less and an acid generator capable of generating an acid with a pKa of 5 or less, and having a functional group capable of binding to the polymer, and having a molecular weight of 1,000 or less;
    A composition for forming an underlayer film for imprinting, comprising: a solvent;
  2.  前記重合体が(メタ)アクリル樹脂、ビニル樹脂およびノボラック樹脂の少なくとも1種である、請求項1に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprint according to claim 1, wherein the polymer is at least one of a (meth) acrylic resin, a vinyl resin, and a novolak resin.
  3.  前記重合体の重量平均分子量が4000以上である、請求項1または2に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprints according to claim 1 or 2, wherein the polymer has a weight average molecular weight of 4000 or more.
  4.  前記低分子化合物のpKaが-5~5の範囲内である、請求項1~3のいずれか1項に記載のインプリント用下層膜形成用組成物。 (4) The composition for forming an underlayer film for imprint according to any one of (1) to (3), wherein the low molecular compound has a pKa in a range of -5 to 5.
  5.  前記低分子化合物の分子量が600以下である、請求項1~4のいずれか1項に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprint according to any one of claims 1 to 4, wherein the low-molecular compound has a molecular weight of 600 or less.
  6.  前記重合体が、前記低分子化合物が有する前記官能基と結合可能な官能基を有し、
    前記重合体が有する官能基と前記低分子化合物が有する官能基との組み合わせが、エチレン性不飽和基同士、アミノ基と酸基もしくは酸無水物基、アミノ基と架橋性基、ヒドロキシ基と架橋性基、および架橋性基と酸基もしくは酸無水物基の組み合わせから選択される、請求項1~5のいずれか1項に記載のインプリント用下層膜形成用組成物。
    The polymer has a functional group capable of binding to the functional group of the low-molecular compound,
    The combination of the functional group of the polymer and the functional group of the low-molecular compound may be ethylenically unsaturated groups, an amino group and an acid group or an acid anhydride group, an amino group and a crosslinkable group, and a hydroxy group and a crosslinkable group. The composition for forming an underlayer film for imprint according to any one of claims 1 to 5, wherein the composition is selected from a combination of a functional group, a crosslinkable group and an acid group or an acid anhydride group.
  7.  前記低分子化合物が、カルボン酸基、チオカルボン酸基、ジチオカルボン酸基、スルホン酸基、リン酸モノエステル基、リン酸ジエステル基、およびリン酸基からなる群から選択される酸基の少なくとも1種を有する酸であるか、前記酸基の少なくとも1種を有する酸を発生する酸発生剤である、請求項1~6のいずれか1項に記載のインプリント用下層膜形成用組成物。 The low-molecular compound is at least one of an acid group selected from the group consisting of a carboxylic acid group, a thiocarboxylic acid group, a dithiocarboxylic acid group, a sulfonic acid group, a phosphoric acid monoester group, a phosphoric acid diester group, and a phosphoric acid group. The composition for forming an underlayer film for imprints according to any one of claims 1 to 6, wherein the composition is an acid having a seed or an acid generator that generates an acid having at least one of the acid groups.
  8.  前記低分子化合物が有する官能基が、エチレン性不飽和基である、請求項1~7のいずれか1項に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprint according to any one of claims 1 to 7, wherein the functional group of the low-molecular compound is an ethylenically unsaturated group.
  9.  前記重合体が、前記低分子化合物が有する前記官能基と結合可能な官能基を有し、
     前記重合体が有する官能基が、エチレン性不飽和基である、請求項1~7のいずれか1項に記載のインプリント用下層膜形成用組成物。
    The polymer has a functional group capable of binding to the functional group of the low-molecular compound,
    The composition for forming an underlayer film for imprint according to any one of claims 1 to 7, wherein the functional group of the polymer is an ethylenically unsaturated group.
  10.  前記低分子化合物が組成物の固形分の0.001~1質量%の割合で含まれる、請求項1~9のいずれか1項に記載のインプリント用下層膜形成用組成物。 10. The composition for forming an underlayer film for imprints according to any one of claims 1 to 9, wherein the low-molecular compound is contained at a ratio of 0.001 to 1% by mass of the solid content of the composition.
  11.  前記組成物の99.0質量%以上が溶剤である、請求項1~10のいずれか1項に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprints according to any one of claims 1 to 10, wherein 99.0% by mass or more of the composition is a solvent.
  12.  前記低分子化合物が、pKaが5以下の酸である、請求項1~11のいずれか1項に記載のインプリント用下層膜形成用組成物。 The composition for forming an underlayer film for imprint according to any one of claims 1 to 11, wherein the low-molecular compound is an acid having a pKa of 5 or less.
  13.  請求項1~12のいずれか1項に記載のインプリント用下層膜形成用組成物から形成された下層膜。 An underlayer film formed from the composition for forming an underlayer film for imprint according to any one of claims 1 to 12.
  14.  請求項1~12のいずれか1項に記載のインプリント用下層膜形成用組成物を基板に適用しインプリント用下層膜を形成する工程、
     前記インプリント用下層膜上にインプリント用硬化性組成物を適用する工程、
     前記インプリント用硬化性組成物にモールドを接触させた状態で前記インプリント用硬化性組成物を露光する工程および
     前記モールドを剥離する工程
     を含む、パターン形成方法。
    A step of applying the composition for forming an underlayer film for imprint according to any one of claims 1 to 12 to a substrate to form an underlayer film for imprint.
    A step of applying a curable composition for imprint on the underlayer film for imprint,
    A pattern forming method, comprising: exposing the curable composition for imprints to light while the mold is in contact with the curable composition for imprints; and removing the mold.
  15.  表面から10nmの厚さまでの領域の炭素含有量が70質量%以上である基板を用いる、請求項14に記載のパターン形成方法。 15. The pattern forming method according to claim 14, wherein a substrate having a carbon content of 70% by mass or more in a region from the surface to a thickness of 10 nm is used.
  16.  前記インプリント用下層膜を形成する工程がスピンコート法を含む、請求項14または15に記載のパターン形成方法。 16. The pattern forming method according to claim 14, wherein the step of forming the imprint underlayer film includes a spin coating method.
  17.  前記インプリント用下層膜上に液膜を形成する工程を含む、請求項14~16のいずれか1項に記載のパターン形成方法。 17. The pattern forming method according to claim 14, further comprising a step of forming a liquid film on the lower layer film for imprint.
  18.  前記インプリント用硬化性組成物を適用する工程がインクジェット法を含む、請求項14~17のいずれか1項に記載のパターン形成方法。 18. The pattern forming method according to claim 14, wherein the step of applying the curable composition for imprinting includes an inkjet method.
  19.  請求項14~18のいずれか1項に記載のパターン形成方法を含む半導体素子の製造方法。 A method for manufacturing a semiconductor device, comprising the pattern forming method according to any one of claims 14 to 18.
PCT/JP2019/033723 2018-09-27 2019-08-28 Imprinting underlayer film forming composition, underlayer film, pattern forming method, and method of manufacturing semiconductor element WO2020066442A1 (en)

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