WO2020063574A1 - Washing machine - Google Patents

Washing machine Download PDF

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Publication number
WO2020063574A1
WO2020063574A1 PCT/CN2019/107476 CN2019107476W WO2020063574A1 WO 2020063574 A1 WO2020063574 A1 WO 2020063574A1 CN 2019107476 W CN2019107476 W CN 2019107476W WO 2020063574 A1 WO2020063574 A1 WO 2020063574A1
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WO
WIPO (PCT)
Prior art keywords
pulsator
movable blade
rotating
contact
blade portion
Prior art date
Application number
PCT/CN2019/107476
Other languages
French (fr)
Chinese (zh)
Inventor
山内智博
Original Assignee
青岛海尔洗衣机有限公司
Aqua株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔洗衣机有限公司, Aqua株式会社 filed Critical 青岛海尔洗衣机有限公司
Priority to CN201980054654.3A priority Critical patent/CN112585313B/en
Publication of WO2020063574A1 publication Critical patent/WO2020063574A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F17/00Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid
    • D06F17/06Washing machines having receptacles, stationary for washing purposes, wherein the washing action is effected solely by circulation or agitation of the washing liquid by rotary impellers
    • D06F17/10Impellers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F23/00Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry 
    • D06F23/04Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry  and rotating or oscillating about a vertical axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F33/00Control of operations performed in washing machines or washer-dryers 
    • D06F33/30Control of washing machines characterised by the purpose or target of the control 

Definitions

  • the invention relates to a washing machine.
  • a so-called scroll-type washing machine is provided with a pulsator at the bottom of a washing and dewatering tub so as to be rotatable.
  • the rotation of the pulsator generates a water flow in the washing and dewatering tub, and the laundry is stirred by the water flow.
  • the pulsator itself with the laundry, the laundry is stirred or rubbed. In this way, washing is performed in the washing dehydration tub.
  • the pulsator repeatedly rotates to the right and left.
  • the laundry In the lower part of the washing and dehydrating tub near the pulsator, the laundry is easily exposed to strong water flow, and easily contacts the pulsator. Therefore, when a large amount of laundry is put into the washing and dehydrating tub, the laundry on the lower side is easily washed and the laundry on the upper side is not easily washed.
  • the upper laundry and the lower laundry are not easily interchangeable. Therefore, in this case, uneven washing is likely to occur in the laundry, or a large amount of cleaning power is given to the laundry staying on the lower side, thereby causing cloth damage to the laundry.
  • the existing washing machine for example, when the pulsator is rotated to the right and left, the operating time of the pulsator is changed or the intensity of the water flow generated by the pulsator is changed, so that the activity of the laundry becomes relatively less Regular or complicated, so that the up and down of the laundry can be easily exchanged.
  • Patent Document 1 describes a washing machine in which a surface on one side of a blade of a pulsator facing one rotation direction is set as an upright surface, and a surface facing the other rotation direction is set as an inclined surface. Surface to change the intensity of the water flow generated by the pulsator when rotating in one of the rotation directions and in the other.
  • Patent Document 1 Japanese Patent Laid-Open No. 2015-146897
  • an object of the present invention is to provide a washing machine with a structure different from the existing pulsator, which can reduce uneven washing and damage to the cloth, and improve the washing performance.
  • a washing machine includes: a washing tub that stores laundry; and a pulsator disposed on a bottom of the washing tub.
  • the pulsator includes: a base portion; a blade portion arranged on a disposition surface provided on a surface of the base portion, and a protruding height protruding from the disposition surface is variable; and a variable mechanism portion which can be changed according to the pulsator. The direction of rotation changes the protruding height of the blade portion.
  • the variable mechanism portion includes a rotating portion disposed on a back side of the base portion and capable of rotating relative to the base portion; and a moving portion provided at a position corresponding to the blade portion in the rotating portion, when When the rotating portion is rotated in the first direction, the blade portion is moved from the first position to the second position where the protruding height is higher than the first position in accordance with the rotation.
  • the base portion includes a first abutting portion, the rotating portion is in contact with the first abutting portion when the blade portion is moved to the second position, and when the rotating portion is in contact with the first abutting portion When in contact, the base portion and the rotating portion rotate integrally, and the pulsator rotates in the first direction.
  • the washing machine further includes: a drive motor for rotating the rotating section; and a control section for controlling the drive motor.
  • the control unit rotates the pulsator in the first direction so as to increase the rotation of the drive motor to a target rotation speed
  • the control unit controls the rotation of the drive motor so as to reach the target rotation speed.
  • the ascending interval includes a first interval and a second interval following the first interval, so that the first interval has a constant velocity or acceleration less than the second interval, and in the first interval, the rotating part and the The first abutting portion is in contact.
  • the protruding height of the blade portion can be changed in accordance with the rotation direction of the pulsator.
  • the laundry is liable to move irregularly or complicatedly in the washing tub, and therefore, it is easy to exchange the laundry up and down. Accordingly, it is expected to reduce uneven washing and damage to the cloth.
  • the moving portion when the rotating portion is rotated in the first direction by the drive motor, the moving portion is moved to the second position where the protruding height of the blade portion is increased, and further, the rotating portion is in contact with the first abutting portion so that The rotating portion is integrated with the base portion, and the pulsator rotates in a first direction.
  • switching of the protruding height of the blade portion and rotation of the pulsator in the first direction can be performed with a single driving motor, so that reduction in parts cost and the like can be achieved.
  • the drive motor when the pulsator is rotated in the first direction so as to increase the rotation of the drive motor to the target rotation speed, the drive motor is controlled to rotate so that the rising interval to the target rotation speed includes the first interval and the following interval.
  • the first interval is made to have a constant speed or acceleration smaller than the second interval, and the rotating portion is in contact with the first abutting portion in the first interval.
  • the rotating portion can be brought into contact with the first contact portion at a stage where the rotation speed is low, and the collision noise can be reduced.
  • the acceleration can be increased in the second section, unlike the case of rising with a constant small acceleration, the time to reach the target rotation speed can be shortened as much as possible. Therefore, the amount of rotation of the pulsator during working hours is not easily reduced, and the cleaning effect is not easily reduced.
  • the moving part moves the blade part from the second position with the rotation.
  • the base portion Moving toward the first position, the base portion includes a second abutting portion, the rotating portion contacts the second abutting portion when the blade portion moves to the first position, and when the rotating portion and When the second abutting portion comes into contact, the base portion and the rotating portion rotate integrally, and the pulsator rotates in the second direction.
  • the control unit performs the rotation increase control on the drive motor, In the first section, the rotating portion is in contact with the second abutting portion.
  • switching of the protruding height of the blade portion and rotation of the pulsator in the second direction can be performed with a single driving motor, so that reduction in parts cost and the like can be achieved.
  • the rotating portion can be brought into contact with the second abutting portion at a stage where the rotation speed is low, and the collision noise can be reduced.
  • the acceleration can be increased in the second section, unlike the case of rising with a constant small acceleration, the time to reach the target rotation speed can be shortened as much as possible. Therefore, the amount of rotation of the pulsator during working hours is not easily reduced, and the cleaning effect is not easily reduced.
  • the washing machine may be further provided with a first buffer portion and a second buffer portion, the first buffer portion reducing an impact when the rotating portion contacts the first abutting portion, the The second buffer portion reduces an impact when the rotating portion comes into contact with the second abutting portion.
  • the moving portion may be provided with an inclined surface
  • the blade portion may have a contact portion in contact with the inclined surface
  • the contact portion may be located at the blade portion from the first position.
  • the contact portion of the blade portion rises along the inclined surface of the moving portion as the rotating portion rotates in the first direction, so that the protruding height of the blade portion becomes higher, and the contact portion of the blade portion moves toward the second as the rotating portion The rotation in the direction decreases along the inclined surface of the moving portion, so that the protruding height of the blade portion becomes low.
  • a washing machine can be provided, which can reduce uneven washing and damage to the cloth, and can improve the washing performance.
  • FIG. 1 is a side sectional view of the fully automatic washer-dryer according to the embodiment.
  • FIG. 2 is a rear perspective view of the upper part of the fully automatic washer-dryer according to the embodiment.
  • 3 (a) and 3 (b) are perspective views of the pulsator according to the embodiment as viewed from above.
  • FIG. 4 is an exploded perspective view of the pulsator according to the embodiment as viewed from above.
  • FIG. 5 is an exploded perspective view of the pulsator according to the embodiment as viewed from below.
  • FIG. 6 (a) is a perspective view of the movable blade portion viewed from above in the embodiment
  • FIG. 6 (b) is a perspective view of the movable blade portion viewed from above in the embodiment
  • FIG. 6 (c) is a perspective view of the movable blade portion of the embodiment as viewed from the front and bottom
  • FIG. 7 (a) is a wave around the first movable blade portion of the pulsator showing a state where the first movable blade portion does not protrude from the placement surface and the second movable blade portion protrudes from the placement surface according to the embodiment.
  • FIG. 7 (b) is a cross-sectional view of the wheel. The first movable blade portion of the pulsator showing a state where the first movable blade portion protrudes from the placement surface and the second movable blade portion does not protrude from the placement surface in the embodiment. Sectional view of the surrounding pulsator.
  • FIG. 8 is a block diagram showing a configuration of the fully automatic washer-dryer according to the embodiment.
  • FIG. 9 is a timing chart showing changes in rotation speed when the drive motor is switched on and off according to the embodiment.
  • FIG. 10 is a flowchart showing energization control when the drive motor is rotated forward and reverse in the embodiment.
  • FIG. 11 are perspective views of the pulsator viewed from above in the first modification.
  • FIG. 12 is a perspective view of a rotating portion constituting a variable mechanism portion according to Modification 1.
  • FIG. 12 is a perspective view of a rotating portion constituting a variable mechanism portion according to Modification 1.
  • FIG. 13 (a) and 13 (b) are cross-sectional views of a pulsator in the periphery of a first movable blade portion according to Modification 2.
  • FIG. 13 (a) and 13 (b) are cross-sectional views of a pulsator in the periphery of a first movable blade portion according to Modification 2.
  • FIG. 14 is a diagram for explaining a rotation-up control of another modification.
  • FIG. 1 is a side sectional view of the fully automatic washer-dryer 1 according to the present embodiment.
  • FIG. 2 is a rear perspective view of the upper portion of the fully automatic washer-dryer 1 according to the present embodiment.
  • the fully-automatic washer-dryer 1 includes a cabinet 10 constituting an appearance.
  • the cabinet 10 includes a square cylindrical body portion 11 with upper and lower surfaces open; an upper panel 12 covering the upper surface of the body portion 11; and a foot stand 13 supporting the body portion 11.
  • the upper panel 12 is formed with an outer loading port 14 for loading laundry.
  • the outside entrance 14 is covered by a cover 15 which can be opened and closed freely.
  • the outer tub 20 is elastically suspended and supported by four suspension rods 21 having a vibration isolation device.
  • the outer tub 20 includes an outer tub main body 22a having an approximately cylindrical shape with an open upper surface, and an outer tub cover 22b that forms an upper surface of the outer tub 20 by covering the upper surface of the outer tub main body 22a.
  • the outer tub cover 22b which is the upper surface of the outer tub 20, has an inner input port 22c for inputting laundry at a position corresponding to the outer input port 14.
  • the inner inlet 22c is covered with an outer bucket lid 23 so as to be openable and closable.
  • a substantially cylindrical washing and dewatering tub 24 having an open upper surface is arranged inside the outer tub 20 .
  • a large number of dewatering holes 24a are formed on the inner peripheral surface of the washing and dewatering tub 24 throughout the entire circumference.
  • a balance ring 25 is provided on the upper part of the washing and dewatering tub 24.
  • a pulsator 26 is disposed on the bottom of the washing and dewatering tub 24. It should be noted that the washing and dehydrating tub 24 corresponds to the washing tub of the present invention.
  • a drive unit 30 that generates torque for driving the washing and dewatering tub 24 and the pulsator 26 is arranged on the outer bottom of the outer tub 20.
  • the driving unit 30 includes a driving motor 31, a transmission mechanism portion 32, a wing shaft 33, and a dehydration bucket shaft 34.
  • the wing shaft 33 is connected to the pulsator 26, and the dehydration bucket shaft 34 is connected to the washing and dehydration bucket 24.
  • the transmission mechanism portion 32 has a clutch mechanism. By switching the clutch mechanism, the torque of the drive motor 31 is transmitted to the wing shaft 33 and the pulsator 26 is rotated only during the washing process and the rinsing process.
  • the torque of the drive motor 31 is transmitted to the wing shaft 33 and the dehydration tub shaft 34 to rotate the pulsator 26 and the washing and dehydration tub 24 integrally.
  • the transmission mechanism unit 32 has a reduction mechanism, and the rotation of the drive motor 31 is reduced according to the reduction ratio of the reduction mechanism during the washing process and the rinsing process, and is transmitted to the wing shaft 33.
  • a drain opening portion 20 a is formed on the outer bottom of the outer tub 20.
  • a drain valve 40 is provided in the drain opening portion 20a.
  • the drain valve 40 is connected to a drain hose 41. When the drain valve 40 is opened, the water stored in the washing and dewatering tub 24 and the outer tub 20 is discharged to the outside through the drain hose 41.
  • a drying device 50 and a water supply device 60 are disposed above the outer tub 20 in the rear portion of the cabinet 10.
  • the drying device 50 and the water supply device 60 are mounted on a fixing plate 16 disposed at the rear of the upper surface of the main body portion 11, and are covered by the upper panel 12.
  • the drying device 50 dries the laundry stored in the washing and dewatering tub 24.
  • the drying device 50 includes a heater and a circulation air path 50 a provided with a blower fan.
  • the circulation air path 50 a is connected to the inside of the outer tub 20 through an air intake duct 71 and an air exhaust duct 72.
  • the air intake duct 71 and the air exhaust duct 72 are flexible ducts, and include elastic materials such as rubber, and a middle portion has a serpentine portion (not shown).
  • the warm air generated by the operation of the heater and the blower fan is discharged from the circulating air path 50a, and is introduced into the outer tub 20 through the air intake duct 71. Furthermore, the warm air discharged from the outer tub 20 is introduced into the circulation air path 50 a through the exhaust duct 72. In this way, the warm air circulates between the circulation air path 50 a and the outer tub 20.
  • the drying device 50 performs a circulation drying operation based on the circulation of warm air, and an exhaust air drying operation in which a portion of the circulation warm air is discharged to the outside thereafter.
  • the upper panel 12 is provided with an air exhaust port 51, which is composed of a plurality of exhaust holes and discharges warm air.
  • a water supply port 61 of the water supply device 60 that is exposed to the outside is connected to an external water supply hose (not shown) extending from a faucet.
  • the water supply device 60 includes a water supply valve and a detergent container. When the water supply valve is opened, the tap water from the faucet is supplied into the outer tub 20 together with the detergent stored in the detergent container.
  • the water supply device 60 may include a bath water pump.
  • a washing operation In the full automatic washer-dryer 1, a washing operation, a washing and drying operation, or a drying operation in various operation modes are performed.
  • the washing operation is a washing-only operation, and the washing process, the intermediate dehydration process, the rinsing process, and the final dehydration process are sequentially performed.
  • the washing and drying operation is a continuous washing-to-drying operation, followed by a drying process after the final dehydration process.
  • the drying operation is a drying-only operation, and only a drying process is performed.
  • the pulsator 26 rotates leftward and rightward in a state where water is stored in the washing and dehydrating tub 24.
  • the laundry in the washing dehydration tub 24 is washed or rinsed by the action of water flow or the like generated by the rotation of the pulsator 26.
  • the washing and dehydrating tub 24 and the pulsator 26 are integrally rotated at high speed.
  • the laundry is dehydrated by the centrifugal force generated in the washing dehydration tub 24.
  • the internal air circulation drying process is performed first, and then the external air introduction drying process is performed.
  • the drying device 50 performs a circulation drying operation, so that warm air circulates between the circulation air path 50 a and the outer tub 20.
  • the pulsator 26 rotates, and the laundry is dried by circulating warm air while being stirred.
  • the process is switched to an external air introduction drying process.
  • an air-drying operation is performed by the drying device 50, external air is introduced into the circulating air path 50a, and part of the circulating warm air is discharged from the circulating air path 50a. Since the water evaporated from the laundry is effectively discharged from the inside of the outer tub 20 to the outside of the cabinet 10, the inside of the outer tub 20 becomes easy to dehumidify, thereby promoting drying of the laundry.
  • FIGS. 3A and 3B are perspective views of the pulsator 26 as viewed from above in the present embodiment.
  • FIG. 3 (a) illustrates a state when the pulsator 26 is rotated to the left when viewed from above
  • FIG. 3 (b) illustrates a state when the pulsator 26 is rotated to the right when viewed from above.
  • the pulsator 26 includes a base portion 100, two movable blade portions 200, and a variable mechanism portion 300.
  • the base portion 100 is provided with two fixed blade portions 130, and the movable blade portions 200 are arranged on the arrangement surface 100a which is the top surface of each fixed blade portion 130 so as to be able to change the protruding height protruding from the arrangement surface 100a.
  • the variable mechanism part 300 can change the protruding height of each movable blade part 200 according to the rotation direction of the pulsator 26.
  • the movable blade part 200 corresponds to the blade part of this invention.
  • the shape of the pulsator 26 is switched such that one movable blade portion 200 protrudes from the arrangement surface 100a, and the other is movable.
  • the protrusion height is a predetermined height H1, for example, a height of about 30 mm.
  • the protrusion height is approximately 0.
  • FIG. 4 is an exploded perspective view of the pulsator 26 viewed from above according to the present embodiment.
  • FIG. 5 is an exploded perspective view of the pulsator 26 viewed from below according to the present embodiment.
  • the base portion 100 includes a resin material such as polypropylene, and includes a main body portion 110 having an approximately disc shape, an attachment portion 120 to which the variable mechanism portion 300 is attached, and two fixed blade portions 130.
  • the attachment portion 120 and the fixed blade portion 130 are integrally formed with the main body portion 110.
  • a circular concave surface 112 is formed on the surface of the main body portion 110 inside the flat outer peripheral surface 111.
  • the concave surface 112 is formed with a plurality of water discharge holes 113 penetrating the front and back surfaces. When draining water from the washing and dewatering tub 24, that is, the outer tub 20, the water stored in the concave surface 112 is discharged through the drain hole 113.
  • a plurality of back blades 114 extending radially from the center side to the outer peripheral side are provided at locations other than the attachment portion 120 and the two fixed blade portions 130.
  • a pump chamber accommodating the back blade 114 is provided at the bottom of the washing and dewatering tub 24, and a circulating water path extending up and down along the inner wall surface of the washing and dewatering tub 24 is connected to the pump chamber.
  • a discharge port is provided at the tip of the circulating water path.
  • the circulating water is dripped on the laundry which is located on the upper side in the washing dehydration tub 24.
  • a chip filter may be installed at the discharge port. In this case, the swarf contained in the circulating water is captured by the swarf filter.
  • the attachment portion 120 bulges upward from the concave surface 112 at the central portion of the main body portion 110.
  • a substantially circular attachment recess 121 is formed on the back side of the attachment portion 120 and recessed upward.
  • a circular opening portion 122 is formed in a central portion of the top surface of the attaching portion 120, and an annular groove portion 123 is formed around the opening portion 122.
  • An annular sliding rib 124 is formed in the attachment recess 121 at a position on the back side of the groove 123.
  • a sliding wall portion 115 formed in a circular arc shape concentrically with the attaching recessed portion 121 is provided on the back surface of the main body portion 110.
  • the two fixed blade portions 130 are provided on the concave surface 112 of the main body portion 110 so as to face each other across the attachment portion 120.
  • the orientations of the two fixed blade portions 130 are set to the same orientation.
  • Each of the fixed blade portions 130 has an approximately trapezoidal columnar shape, and is formed to be hollow on the back side.
  • the first side surface 130 a and the second side surface 130 b on the circumferential side of the base portion 100 of each of the fixed blade portions 130 are inclined so that the first side surface 130 a has a greater gradient than the second side surface 130 b.
  • each fixed blade portion 130 is formed as a substantially rectangular flat surface to constitute a placement surface 100 a.
  • the height position of the arrangement surface 100 a is the same as the height position of the outer peripheral surface 111 of the main body portion 110.
  • a substantially rectangular opening portion 131 is formed in the arrangement surface 100 a and occupies almost the entire arrangement surface 100 a.
  • a fixed-side unevenness group 132 including a plurality of irregularities continuous along the edge portion is provided by a plurality of ribs 132a arranged at predetermined intervals along the edge portion.
  • a pair of bearing portions 133 having a shaft hole 133 a are provided on the back side of each fixed blade portion 130 near the edge portion on the second side surface 130 b side of the opening portion 131.
  • the shaft hole 133a does not penetrate the bearing portion 133 for the bearing portion 133 on the center side, and the shaft hole 133a penetrates the bearing portion 133 on the bearing portion 133 on the outer peripheral side.
  • a first blocking rib 116 extending from the center side to the outer peripheral side is provided on the back surface of the main body portion 110 at a position slightly spaced from the first side surface 130a of each fixed blade portion 130. Further, on the back surface of the main body portion 110 at a position slightly spaced from the second side surface 130 b of each of the fixed blade portions 130, a second blocking rib 117 extending from the center side to the outer peripheral side is provided.
  • the first blocking rib 116 corresponds to a first abutting portion of the present invention
  • the second blocking rib 117 corresponds to a second abutting portion of the present invention.
  • FIG. 6 (a) is a perspective view of the movable blade portion 200 as viewed from above in this embodiment
  • FIG. 6 (b) is a perspective view of the movable blade portion 200 as viewed from above in this embodiment
  • (C) is a perspective view of the movable blade portion 200 as viewed from the front and bottom of this embodiment
  • (d) of FIG. 6 is a perspective view of the lifting rod 250 of this embodiment.
  • the two movable blade portions 200 are formed of a resin material such as polypropylene, and are formed in a substantially triangular prism shape with a hollow back side.
  • Each movable blade portion 200 includes two triangular side surfaces 210, a first inclined surface 220 and a second inclined surface 230 provided between the two side surfaces 210, and the other surface between the two side surfaces 210 is open.
  • the first inclined surface 220 is provided to have a greater gradient than the second inclined surface 230.
  • a pair of shaft fitting portions 240 having shaft holes 241 are provided on the back sides of the two side surfaces 210 of the movable blade portion 200 at corner portions that do not contact the first inclined surface 220.
  • the shaft hole 241 penetrates the shaft mounting portion 240 and the side surface 210.
  • a plurality of ribs 211 extending in a direction crossing the direction are formed at predetermined intervals in a direction from the first inclined surface 220 toward the shaft hole 241, thereby providing a movable structure including a plurality of irregularities.
  • the side uneven group 212 A blocking portion 213 is provided at a lower edge portion of each side surface 210 so as to protrude to the side surface.
  • a rib 214 having a shape corresponding to the bearing portion 133 of the fixed blade portion 130 is formed on each side surface 210 so as to surround the shaft hole 241.
  • the first inclined surface 220 is formed as a curved surface with the shaft hole 241 as a center of curvature.
  • a plurality of ribs 221 extending in the oblique direction are formed at predetermined intervals along a direction orthogonal to the oblique direction, so that the first inclined surface 220 is provided with a movable side unevenness including a plurality of unevennesses.
  • Group 222 In addition, on the first inclined surface 220, a plurality of hole portions 223 penetrating the front and back surfaces are formed near the top of the movable blade portion 200.
  • a lower end portion is formed as a curved surface with the shaft hole 241 as a center of curvature, and the other portions are formed as flat surfaces.
  • a plurality of ribs 231 extending in the oblique direction are formed at predetermined intervals in a direction orthogonal to the oblique direction, so that a movable-side uneven group 232 including a plurality of irregularities is provided.
  • a lift bar 250 is attached to a position directly below the top of the movable blade portion 200 so as to be parallel to the first inclined surface 220.
  • the lifting rod 250 is formed by bending a round rod made of metal, for example, stainless steel, and includes a linearly extending lifting portion 251 and L-shaped insertion portions 252 provided on both sides of the lifting portion 251.
  • the friction coefficient of the lifting rod 250 is smaller than that of the movable blade portion 200.
  • a mounting portion 260 to which the lifting rod 250 is mounted is provided on the back side of the movable blade portion 200.
  • the mounting portion 260 includes two insertion hole portions 261 into which the insertion portion 252 of the lifting rod 250 is inserted, and a support portion 262 that supports the lifting portion 251 between the two insertion hole portions 261.
  • the raising / lowering part 251 is equivalent to the contact part of this invention.
  • the shaft holes 241 of the pair of shaft mounting portions 240 of the movable blade portion 200 and the shafts of the pair of bearing portions 133 of the fixed blade portion 130 are fixed.
  • the holes 133a are aligned, and a shaft 270 made of metal, such as stainless steel, passes through the shaft holes 241, 133a from the outer peripheral side.
  • the shaft holes 241 and 133a can be easily aligned with each other, and the shaft 270 can be easily assembled.
  • the movable blade part 200 is rotatable about the shaft 270 with respect to the base part 100, and can move between a non-protruding position which does not protrude from the arrangement surface 100a, and a protruded position which protrudes from the arrangement surface 100a. It should be noted that the non-protruding position corresponds to the first position of the present invention, and the protruding position corresponds to the second position of the present invention.
  • the movable-side unevenness groups 212, 222, and 232 of the movable blade portion 200 mesh with the fixed-side unevenness group 132 of the fixed blade portion 130. Accordingly, it is not easy to sandwich foreign objects such as coins or jammed laundry in the gap between the movable blade portion 200 and the opening portion 131 of the fixed blade portion 130.
  • first movable blade portion 200A when the two movable blade portions 200 mounted on the base portion 100 are distinguished and referred to, when the pulsator 26 is rotated to the right when viewed from above, the first inclined surface 220
  • the movable blade portion 200 facing the rotation direction is referred to as a first movable blade portion 200A
  • first Two movable blade sections 200B when the pulsator 26 is rotated leftward as viewed from above, the movable blade portion 200 with the first inclined surface 220 facing the rotation direction.
  • the fixed blade portion 130 in which the first movable blade portion 200A is disposed is referred to as a first fixed blade portion 130A, and the second movable blade is disposed.
  • the fixed blade portion 130 of the portion 200B is referred to as a second fixed blade portion 130B.
  • the variable mechanism portion 300 includes a rotating portion 310, a bracket 320, a cap portion 330, a lower washer 340, and an upper washer 350.
  • the rotating portion 310, the bracket 320, and the cap portion 330 include a resin material such as polypropylene.
  • the rotating portion 310 has a structure in which a central hub portion 311 and two arm portions 312 extending in opposite directions from the hub portion 311 are integrally formed.
  • the hub portion 311 is an approximately cylindrical body with a closed top surface, and the back side is circularly recessed to constitute a boss attachment portion 313.
  • a metal mounting boss 360 is attached to the boss attachment portion 313.
  • a wing shaft 33 is mounted on the mounting boss 360.
  • the upper end of the mounting boss 360 penetrates the top surface of the hub portion 311 and protrudes slightly upward.
  • An annular rib 314 having an outer diameter substantially equal to the inner diameter of the opening portion 122 of the attachment portion 120 of the base portion 100 is formed on the top surface of the hub portion 311.
  • a plurality of screw holes 315 are formed on the top surface of the hub portion 311 inside the annular rib 314.
  • An arc-shaped sliding wall portion 316 is formed in the lower portion of the hub portion 311 at a portion where the arm portion 312 is not formed.
  • a metal sliding plate 370 is mounted on the surface of the sliding wall portion 316, for example, stainless steel. The friction coefficient of the slide plate 370 is smaller than that of the rotating portion 310.
  • the two arm portions 312 are provided with moving cams 317 at positions corresponding to the two movable blade portions 200, respectively.
  • the moving cam 317 is formed with an inclined surface 318 and a flat support surface 319 extending in a horizontal direction from the top of the inclined surface 318.
  • the inclined surfaces 318 of the moving cams 317 of the two arm portions 312 face the same direction.
  • the moving cam 317 corresponds to the moving part of this invention.
  • the bracket 320 is formed in an approximately disc shape.
  • a circular recessed portion 321 is formed in a central portion of the bracket 320.
  • the back side of the recessed portion 321 protrudes downward.
  • An opening portion 322 is formed in a central portion of the bottom surface of the recessed portion 321 to which a distal end portion of the mounting boss 360 is inserted, and a plurality of screw holes 323 are formed around the opening portion 322.
  • an annular sliding rib 324 is formed on an outer peripheral portion of the back surface of the bracket 320.
  • the cap portion 330 is formed in an approximately disc shape and has an outer diameter substantially equal to the inner diameter of the recessed portion 321 of the holder 320.
  • the lower washer 340 and the upper washer 350 are annular plates made of metal. The friction coefficient of the lower washer 340 is smaller than that of the rotating portion 310, and the friction coefficient of the upper washer 350 is smaller than that of the bracket 320.
  • the rotation part 310 is attached to the back side of the base part 100 from below.
  • the hub portion 311 is inserted into the attachment recessed portion 121, and a lower washer 340 is sandwiched between the top surface of the hub portion 311 and the upper surface of the attachment recessed portion 121.
  • the sliding rib 124 on the upper surface of the attaching recess 121 is in contact with the lower washer 340.
  • an annular rib 314 on the top surface of the hub portion 311 is fitted into the opening portion 122 of the attachment portion 120.
  • the top surface of the hub portion 311 located inside the annular rib 314 faces upward through the opening portion 122.
  • the bracket 320 is attached to the top surface of the hub portion 311 located inside the annular rib 314 from above.
  • the back surface of the recessed portion 321 of the bracket 320 is in contact with the top surface of the hub portion 311, and the screw holes 323 and 315 are aligned with each other. Screws (not shown) are fixed to the two screw holes 323 and 315, and the bracket 320 is fixed to the hub portion 311.
  • An upper washer 350 is interposed between the bracket 320 and the groove portion 123 on the top surface of the attachment portion 120.
  • the sliding rib 324 on the back surface of the bracket 320 is in contact with the upper washer 350.
  • the cap portion 330 is assembled to the recessed portion 321 of the bracket 320, and the recessed portion 321 is covered by the cap portion 330.
  • the rotating portion 310 can rotate with respect to the base portion 100 around the central axis of the base portion 100 within a range that does not contact the two barrier ribs 116 provided on the back surface of the base portion 100.
  • the rotating part 310 rotates relative to the base part 100, on the back side of the base part 100, the sliding plate 370 of the sliding wall part 316 of the hub part 311 slides on the inner surface of the sliding wall part 115 of the base part 100 and attaches the recessed part 121
  • the upper surface of the sliding rib 124 slides on the surface of the lower washer 340.
  • the sliding rib 324 on the rear surface of the bracket 320 slides on the surface of the upper washer 350. Thereby, the rotation part 310 rotates smoothly with respect to the base part 100.
  • FIG. 7A is a first movable pulsator 26 showing a state where the first movable blade portion 200A does not protrude from the placement surface 100a and the second movable blade portion 200B protrudes from the placement surface 100a according to the present embodiment.
  • 7B is a cross-sectional view of the pulsator 26 around the blade portion 200A.
  • FIG. 7 (b) shows that the first movable blade portion 200A of the present embodiment projects from the arrangement surface 100a and the second movable blade portion 200B does not project from the arrangement surface 100a
  • the first movable blade portion 200A when the first movable blade portion 200A is located at a non-protruding position that does not protrude from the arrangement surface 100a, the first movable blade portion 200A includes the lifting portion 251 of the lifting rod 250 at the moving cam. The position below the inclined surface 318 of 317 is in contact with the moving cam 317.
  • the wing shaft 33 In the pulsator 26, the wing shaft 33 is connected to the rotating portion 310 of the variable mechanism portion 300 and is not connected to the base portion 100. Therefore, when the drive motor 31 rotates forward from this state, the torque of the drive motor 31 is transmitted to the rotating portion 310 via the wing shaft 33. When viewed from above, the rotating portion 310 rotates in the right direction.
  • the rotating portion 310 rotates in a right direction relative to the base portion 100.
  • the arm portion 312 of the rotating portion 310 moves in a direction toward the first blocking rib 116.
  • the base portion 100 is not easily rotated due to the resistance of the water in the washing and dewatering tub 24, and so is shown by the dotted arrow.
  • the lifting portion 251 rises along the inclined surface 318, and as a result, the first movable blade portion 200A rotates upward with the axis 270 as the center.
  • the first movable blade portion 200A protrudes from the arrangement surface 100a.
  • the lifting portion 251 includes a member having a smaller friction coefficient than the movable blade portion 200. Therefore, the lifting portion 251 is easily lifted and lowered smoothly along the inclined surface 318, and the movable blade portion 200 is easily turned smoothly.
  • the lifting portion 251 reaches the support surface 319 of the moving cam 317.
  • the first movable blade portion 200A reaches the protruding position and is in a state of being most protruded with respect to the arrangement surface 100a.
  • the blocking portion 213 of the first movable blade portion 200A comes into contact with the back side of the arrangement surface 100a, and the first movable blade portion 200A does not further rotate upward.
  • the lifting portion 251 is supported by the support surface 319 in an upward direction, that is, in a protruding direction.
  • the 1st movable blade part 200A can be prevented from retreating to the arrangement surface 100a side.
  • the arm portion 312 abuts against the first blocking rib 116
  • the base portion 100 and the rotating portion 310 are integrated and rotate in the right direction. That is, the pulsator 26 rotates in the right direction.
  • the lifting portion 251 has completely slid down the inclined surface 318 and the second movable blade portion 200B does not protrude from the arrangement surface 100a.
  • the arm portion 312 on the second movable blade portion 200B side is in contact with the second blocking rib 117.
  • the arm portion 312 is in contact with the second blocking rib 116, so that the base portion 100 and the rotating portion 310 are integrated and rotated in the left direction. That is, the pulsator 26 rotates in the left direction.
  • the lifting portion 251 rises along the inclined surface 318, and the second movable blade portion 200B projects from the arrangement surface 100a. At this time, the arm portion 312 on the second movable blade portion 200B side is in contact with the second blocking rib 117.
  • the right direction corresponds to the first direction of the present invention
  • the left direction corresponds to the second direction of the present invention
  • the second movable blade portion 200B corresponds to the blade portion of the present invention
  • the left direction corresponds to the first direction of the present invention
  • the right direction corresponds to the second direction of the present invention.
  • the first movable blade portion 200A as shown in FIG. 3 (a) does not protrude from the arrangement surface 100a and the second movable blade portion 200B is alternately repeated from the arrangement surface.
  • the form in which 100a protrudes is the form in which the first movable blade portion 200A protrudes from the placement surface 100a and the second movable blade portion 200B does not protrude from the placement surface 100a as shown in FIG. 3 (b).
  • FIG. 8 is a block diagram showing a configuration of the fully automatic washer-dryer 1 according to the present embodiment.
  • the fully-automatic washer-dryer 1 includes a control unit 400.
  • the control unit 400 includes a control section 401, a storage section 402, a motor drive section 403, a clutch drive section 404, a water supply drive section 405, a drainage drive section 406, a fan drive section 407, and a heater drive section 408.
  • the motor driving section 403 drives the driving motor 31 based on a control signal from the control section 401.
  • the motor driving unit 403 includes a rotation speed sensor (not shown) that detects the rotation speed of the drive motor 31, and outputs a drive current corresponding to the rotation speed detected by the rotation speed sensor to the drive motor 31.
  • a rotation speed sensor not shown
  • PWM Pulse Width Modulation
  • the clutch driving section 404 drives the clutch mechanism 32 a of the transmission mechanism section 32 based on a control signal output from the control section 401.
  • the water supply driving unit 405 drives the water supply valve 62 of the water supply device 60 based on a control signal from the control unit 401.
  • the drainage driving unit 406 drives the drainage valve 40 based on a control signal from the control unit 401.
  • the fan driving unit 407 drives the blower fan 52 of the drying device 50 according to a control signal output from the control unit 401.
  • the heater driving unit 408 drives the heater 53 of the drying device 50 based on a control signal output from the control unit 401.
  • the storage section 402 includes EEPROM, RAM, and the like.
  • the storage unit 402 stores programs for performing a washing operation, a washing and drying operation, and a drying operation in various operation modes.
  • the storage unit 402 stores various parameters and various control flags for executing these programs.
  • the control unit 401 controls the motor drive unit 403, the clutch drive unit 404, the water supply drive unit 405, the drainage drive unit 406, the fan drive unit 407, the heater drive unit 408, and the like based on a program stored in the storage unit 402.
  • the pulsator 26 rotates alternately in the left and right directions.
  • on-off control of the drive motor 31 controlled by the control unit 401 is performed, and when turned on (energized), the rotation of the drive motor 31 rises to a preset target rotation speed.
  • the rotating portion 310 comes into contact with the first blocking rib 116 and the second blocking rib 117 of the base portion 100, and the rotating portion 310 and the base portion 100 rotate integrally. Therefore, when the acceleration is increased to reach the target rotation speed, the rotating portion 310 easily contacts the barrier ribs 116 and 117 at a high rotation speed, and therefore, a large collision sound is easily generated.
  • the acceleration to reach the target rotation speed is reduced in order to make the rotating part 310 easily contact the blocking ribs 116 and 117 at a low rotation speed to reduce the impact noise, the time to reach the target rotation speed becomes longer.
  • the amount of rotation of the pulsator 26 within a predetermined on-time is reduced, and the cleaning effect is easily reduced.
  • the drive motor 31 performs on-off control so as to suppress an increase in the time to reach the target rotation speed and reduce the collision noise.
  • FIG. 9 is a timing chart showing changes in the rotation speed when the drive motor 31 is switched on and off according to the present embodiment.
  • FIG. 10 is a flowchart showing energization control when the drive motor 31 is rotated in the forward and reverse directions according to the present embodiment.
  • the control unit 401 first energizes the drive motor 31 and rotates the drive motor 31 forward. At this time, the control unit 401 performs the energization control of the drive motor 31 in FIG. 10. That is, the control unit 401 sets the intermediate rotation speed R0 that is smaller than the target rotation speed R1, for example, the size is half or less, and increases the rotation of the drive motor 31 to the intermediate rotation speed R0 (S1). When the rotation of the drive motor 31 rises to the intermediate rotation speed R0 (S2: YES), the control unit 401 maintains the rotation speed of the drive motor 31 at the intermediate rotation speed R0 (S3). The control unit 401 measures the retention time T0 at which the rotation speed of the drive motor 31 is kept at the intermediate rotation speed R0 from the start of the energization.
  • the retention time T0 is set to a time period longer than the period from the start of the energization of the drive motor 31, that is, the rotation portion 310, until the rotation portion 310 contacts the barrier ribs 116, 117.
  • the angle at which the rotating portion 310 rotates with respect to the base portion 100 before the rotating portion 310 contacts the blocking ribs 116 and 117 is constant. However, before the rotating portion 310 is relatively rotated at this angle, the angle at which the base portion 100 rotates varies depending on the resistance that the base portion 100 receives from the laundry and water. Therefore, correspondingly, the contact angle between the base portion 100 and the barrier ribs 116 and 117 is different.
  • the absolute angle of the previous rotation of the rotating portion 310 may also vary. Therefore, the time until the rotating portion 310 contacts the barrier ribs 116 and 117 varies. Therefore, in consideration of the deviation of this time, the retention time T0 is determined in advance through experiments and the like.
  • the first movable blade portion 200A moves to the protruding position
  • the second movable blade portion 200B moves to the non-protruding position.
  • the rotating portion 310 is in contact with the first blocking rib 116 on the first movable blade portion 200A side and the second blocking rib 117 on the second movable blade portion 200B side. In this way, since the rotating portion 310 is in contact with the barrier ribs 116 and 117 in a state where the rotation speed of the driving motor 31, that is, the rotating portion 310 is small, the collision noise is reduced.
  • the control unit 401 sets the target rotation speed R1 instead of the intermediate rotation speed R0 to increase the rotation of the drive motor 31 toward the target rotation speed R1 (S5).
  • the acceleration at this time is increased as much as possible, and at least larger than the average acceleration until the retention time T0 elapsed as shown by the one-dot chain line in FIG. 9.
  • the control unit 401 When the rotation of the drive motor 31 rises to the target rotation speed R1 (S6: YES), the control unit 401 maintains the rotation speed of the drive motor 31 at the target rotation speed R1 (S7). Then, when the on-time T1 has elapsed from the start of the energization (S8: Yes), the control unit 401 stops energizing the drive motor 31 (S9). Thereby, the rotation of the drive motor 31 is stopped.
  • the control unit 401 stops the drive motor 31 for the off time T2 (see FIG. 9).
  • the off time T2 is set to a time shorter than the on time T1.
  • the control unit 401 applies power to the drive motor 31 to reverse the drive motor 31.
  • the control unit 401 also performs the energization control of the drive motor 31 in FIG. 10.
  • the drive motor 31 rises to the target rotation speed R1, while the drive motor 31 maintains the intermediate rotation speed R0, as described in (a) and (b) of FIG. 7, the first movable blade portion 200A moves to the non-protruding position.
  • the rotating portion 310 comes into contact with the barrier ribs 116 and 117 in a state where the rotation speed of the driving motor 31, that is, the rotating portion 310 is small, so that the collision noise is reduced.
  • a series of processes from S1 to S6 in the energization control in FIG. 10 correspond to the rotation rising control of the present invention.
  • a section maintained at the intermediate rotation speed R0 shown in FIG. 9 corresponds to the first section of the invention
  • a section accelerated from the intermediate rotation speed R0 shown in FIG. 9 to the target rotation speed R1 corresponds to the second section of the invention.
  • the configuration in which the first movable blade portion 200A does not protrude from the placement surface 100a and the second movable blade portion 200B protrudes from the placement surface 100a and the first movable blade portion 200A from the placement surface are repeated.
  • the rotating portion 310 when the rotating portion 310 is rotated to the right by the drive motor 31, the first movable blade portion 200A is moved to the protruding position by each of the moving cams 317 and the second movable blade portion 200B is moved to the non-protruding position, and further, The rotating portion 310 is in contact with the first blocking rib 116 on the first movable blade portion 200A side and the second blocking rib 117 on the second movable blade portion 200B side so that the rotating portion 310 is integrated with the base portion 100, and the pulsator 26 is directed to the right Spin.
  • the rotating portion 310 when the rotating portion 310 is rotated in the left direction by the drive motor 31, the first movable blade portion 200A is moved to the non-protruding position by the respective moving cams 317 and the second movable blade portion 200B is moved to the protruding position. Further, the rotating portion 310 is in contact with the first blocking rib 116 on the second movable blade portion 200B side and the second blocking rib 117 on the first movable blade portion 200A side so that the rotating portion 310 is integrated with the base portion 100, and the pulsator 26 is directed toward Rotate left. In this way, since the height of the movable vane portion 200 and the rotation of the pulsator 26 can be switched by a single driving motor 31, the cost of components and the like can be reduced.
  • a section maintained at an intermediate rotation number R0 that is, a constant speed section is provided midway between a section for increasing the rotation of the drive motor 31 to the target rotation speed R1, and in this section, the rotating part 310, the first barrier rib 116, and the first section The two barrier ribs 117 are in contact. Accordingly, the rotating portion 310 can be brought into contact with the barrier ribs 116 and 117 at a stage where the rotation speed is low, and the collision noise can be reduced.
  • the acceleration can be increased before and after the uniform speed section, unlike the case of rising with a constant small acceleration, the time to reach the target speed R1 can be shortened as much as possible. Therefore, the amount of rotation of the pulsator 26 during the on time T1 is not easily reduced, and the cleaning effect is not easily reduced.
  • the pulsator 26A of this modification can be used instead of the pulsator 26 of the above embodiment.
  • FIG. 11 is a perspective view of the pulsator 26A as viewed from above in the first modification.
  • (A) of FIG. 11 shows the state when the pulsator 26A is rotated to the left when viewed from above, and (b) of FIG. 11 shows the state when the pulsator 26A is rotated to the right when viewed from above.
  • FIG. 12 is a perspective view of a rotating portion 310 constituting the variable mechanism portion 300 according to the first modification.
  • the first movable vane portion 200A and the first fixed vane portion 130A are oriented in the same direction as in the first embodiment.
  • the moving blade portion 200A and the first fixed blade portion 130A face in opposite directions.
  • the orientation of the arm portion 312 corresponding to the first movable blade portion 200A is the same as that of the first movable blade in the case of the above embodiment.
  • the orientation of the arm portion 312 corresponding to the portion 200A is reversed, so that the orientation of the moving cam 317 corresponding to the first movable blade portion 200A is the same as that of the moving cam 317 corresponding to the first movable blade portion 200A in the above-described embodiment.
  • the opposite direction although not shown, in the base portion 100, the positions of the first barrier rib 116 and the second barrier rib 117 are reversed on the first movable blade portion 200A side.
  • both the first movable blade portion 200A and the second movable blade portion 200B as shown in FIG. 11 (a) are alternately repeated from the arrangement surface.
  • the form in which 100a protrudes is the form in which both the first movable blade portion 200A and the second movable blade portion 200B do not protrude from the arrangement surface 100a as shown in FIG. 11 (b).
  • the pulsator 26A when the pulsator 26A is rotated in the left and right directions, the intensity of the water flow in the washing and dehydrating tub 24 is greatly different. Therefore, the laundry does not move regularly or monotonously in the left-right direction as the pulsator 26A rotates in the left-right direction, and it is easy to move irregularly or complicatedly, so it is easy to exchange the laundry up and down.
  • the control unit 401 performs ON / OFF control of the drive motor 31 described in FIGS. 9 and 10.
  • the drive motor 31 rotates forward, that is, rotates in the right direction and rises to the target rotation speed R1
  • the drive motor 31 maintains the intermediate rotation speed R0
  • the first movable blade portion 200A and the second movable blade portion 200B move to In the non-protruding position, the rotating portion 310 is in contact with the two second blocking ribs 117.
  • the drive motor 31 rotates in the reverse direction, that is, rotates to the left and rises to the target rotation speed R1
  • the drive motor 31 maintains the intermediate rotation speed R0
  • the first movable blade portion 200A and the second movable blade portion 200B move to protrude
  • the rotating portion 310 is in contact with the two first blocking ribs 116.
  • the rotating part 310 is in contact with the barrier ribs 116 and 117 in a state where the rotational speed of the driving motor 31, that is, the rotating part 310 is small, so that the collision noise is reduced.
  • the left direction corresponds to the first direction of the present invention
  • the right direction corresponds to the second direction of the present invention
  • both the first movable blade portion 200A and the second movable blade portion 200B are close to the non-protruding position, and the rotating portion 310 is also close to the second barrier rib 117.
  • the rotating portion 310 is likely to directly contact the second blocking rib 117. Therefore, in consideration of such a phenomenon, in the present modified example, when the drive motor 31 is rotating in the forward direction, the processes of S1 to S4 of the energization control in FIG. 9 may not be performed, and it may be directly increased to the target rotation speed R1 with a large acceleration.
  • FIGS. 13A and 13B are cross-sectional views of the pulsator 26 around the first movable blade portion 200A according to the second modification.
  • the side surfaces of the two arm portions 312 of the rotating portion 310 that are in contact with each of the first barrier ribs 116 and each of the second barrier ribs 117 are respectively attached with Buffer members 381 and 382 made of rubber, polyurethane, and sponge.
  • the surfaces of each of the first barrier ribs 116 and each of the second barrier ribs 117 that are in contact with the arm portion 312 of the rotating portion 310 may be attached separately.
  • the buffer members 141 and 142 containing a material such as rubber, polyurethane, and sponge.
  • the buffer members 381, 382, 141, and 142 alleviate the impact when each arm portion 312 of the rotating portion 310 comes into contact with the corresponding first barrier rib 116 and second barrier rib 117. Thereby, the collision noise is reduced. It should be noted that the buffer members 381 and 141 correspond to the first buffer portion of the present invention, and the buffer members 382 and 142 correspond to the second buffer portion of the present invention.
  • the fixed blade portion 130 is provided on the concave surface 112 of the base portion 100, and the top surface of the fixed blade portion 130 is provided as the placement surface 100 a on which the movable blade portion 200 is placed.
  • the surface of the base portion 100 may be provided as a flat surface without being recessed, and the fixed blade portion 130 may not be provided, and a portion of the flat surface may be provided as the placement surface 100 a on which the movable blade portion 200 is placed.
  • movable blade portions 200 are provided in the pulsator 26 of the above embodiment, one or three or more movable blade portions 200 may be provided.
  • the pulsator 26 of the above-mentioned embodiment is provided with a blade portion including only the fixed blade portion 130 and the movable blade portion 200
  • the pulsator may be configured such that a part of the blade portions of the plurality of blade portions is provided to include
  • the blade portions of the fixed blade portion 130 and the movable blade portion 200 may be provided as blade portions including only the movable blade portion 200.
  • the section in which the rotation of the drive motor 31 increases toward the target rotation speed R1 includes a section at a constant speed maintained at the intermediate rotation speed R0. Rotational rise control in contact with the first and second barrier ribs 116 and 117.
  • a section in which the rotation of the drive motor 31 increases toward the target rotational speed R1 includes a low acceleration section S1 having a relatively small acceleration and a relatively large acceleration following the low acceleration section S1.
  • the control unit 401 performs rotation-up control of the rotation portion 310 in contact with the first barrier rib 116 and the second barrier rib 117. Even when such a rotation-up control is performed, the same operational effects as those of the above-mentioned embodiment can be achieved.
  • a lifting rod 250 having a small friction coefficient is used in order to smoothly move the lifting portion 251 of the movable blade portion 200 on the inclined surface 318 of the moving cam 317.
  • a roller is provided as a contact portion, and is in contact with the movable blade portion 200 and moves on the inclined surface 318, and the roller rolls on the inclined surface 318.
  • the contact portion may be configured without using a separate member such as the lifting rod 250, and a part of the movable blade portion 200 may be moved on the inclined surface 318 as a contact portion.

Abstract

Disclosed is a washing machine which can reduce uneven washing and fabric damage and which can improve washing performance. A pulsator comprises: a base portion; a movable blade portion, which protrudes from a configuration surface of the base portion; a movable mechanism portion capable of changing the protruding height of the movable blade portion according to the direction of rotation of the pulsator; a driving motor; and a control portion. The movable mechanism portion comprises: a rotary portion capable of rotating relative to the base portion; and a movable cam causing, following the rotation of the rotary portion, the movable blade portion to move towards a protruding position. The base portion comprises a first blocking rib, and when the movable blade portion moves to the protruding position, the rotary portion comes into contact with the first blocking rib. The control portion performs rotation start rising control on the driving motor, so that the rising interval until a target rotation speed is obtained comprises a first interval and a second interval subsequent to the first interval, and a uniform speed is set in the first interval, the rotary portion comes into contact with the first blocking rib in the first interval, and the rotary portion and the base portion rotate as a whole.

Description

洗衣机washing machine 技术领域Technical field
本发明涉及一种洗衣机。The invention relates to a washing machine.
背景技术Background technique
以往,所谓的涡旋式洗衣机在洗涤脱水桶的底部自由旋转地具备波轮。通过波轮旋转而在洗涤脱水桶内产生水流,洗涤物被该水流搅拌。此外,通过波轮自身与洗涤物接触,洗涤物被搅拌或摩擦。这样,在洗涤脱水桶内进行洗涤。洗涤时,波轮重复进行向右方向的旋转和向左方向的旋转。Conventionally, a so-called scroll-type washing machine is provided with a pulsator at the bottom of a washing and dewatering tub so as to be rotatable. The rotation of the pulsator generates a water flow in the washing and dewatering tub, and the laundry is stirred by the water flow. In addition, by contacting the pulsator itself with the laundry, the laundry is stirred or rubbed. In this way, washing is performed in the washing dehydration tub. During washing, the pulsator repeatedly rotates to the right and left.
在靠近波轮的洗涤脱水桶的下部,洗涤物容易受到强水流,并且容易与波轮接触。因此,在洗涤脱水桶内投入了较多洗涤物的情况下,下侧的洗涤物容易被洗净而上侧的洗涤物不容易被洗净。In the lower part of the washing and dehydrating tub near the pulsator, the laundry is easily exposed to strong water flow, and easily contacts the pulsator. Therefore, when a large amount of laundry is put into the washing and dehydrating tub, the laundry on the lower side is easily washed and the laundry on the upper side is not easily washed.
在洗涤脱水桶内的洗涤物的活动比较规律或单调的情况下,上侧的洗涤物和下侧的洗涤物不容易互换。因此,这种情况下,容易使洗涤物产生清洗不均,或者清洗力较多地赋予停留在下侧的洗涤物,从而使洗涤物产生布料损伤。In the case where the laundry in the dehydration tub is relatively regular or monotonous, the upper laundry and the lower laundry are not easily interchangeable. Therefore, in this case, uneven washing is likely to occur in the laundry, or a large amount of cleaning power is given to the laundry staying on the lower side, thereby causing cloth damage to the laundry.
因此,现有的洗衣机中,通过例如在波轮向右方向旋转时和向左方向旋转时改变波轮的工作时间或改变由波轮产生的水流的强度,使得洗涤物的活动变得比较不规律或者复杂,以便容易进行洗涤物的上下互换。Therefore, in the existing washing machine, for example, when the pulsator is rotated to the right and left, the operating time of the pulsator is changed or the intensity of the water flow generated by the pulsator is changed, so that the activity of the laundry becomes relatively less Regular or complicated, so that the up and down of the laundry can be easily exchanged.
需要说明的是,专利文献1中记载了一种洗衣机,其通过将波轮的叶片上的面向其中一个旋转方向的一侧的面设置为直立面并将面向另一个旋转方向的面设置为倾斜面,从而在向其中一个旋转方向旋转时和向另一个旋转方向旋转时,改变由波轮产生的水流的强度。In addition, Patent Document 1 describes a washing machine in which a surface on one side of a blade of a pulsator facing one rotation direction is set as an upright surface, and a surface facing the other rotation direction is set as an inclined surface. Surface to change the intensity of the water flow generated by the pulsator when rotating in one of the rotation directions and in the other.
如上所述,希望开发一种洗衣机中的波轮,其比起现有的波轮,在反复向右方向旋转和向左方向旋转时使洗涤物在洗涤脱水桶内的活动变得更加不规律或者复杂,从而容易促进洗涤物的上下互换,能减少清洗不均、布料损伤。As described above, it is desirable to develop a pulsator in a washing machine, which makes the movement of laundry in the dehydration tub more irregular when repeatedly rotating to the right and to the left than the existing pulsator. Or it is complicated, so that it is easy to promote the up-down interchange of the laundry, and it can reduce uneven washing and damage to the cloth.
现有技术文献Prior art literature
专利文献Patent literature
专利文献1:日本特开2015-146897号公报Patent Document 1: Japanese Patent Laid-Open No. 2015-146897
发明内容Summary of the Invention
发明所要解决的问题Problems to be solved by the invention
因此,本发明的目的在于提供一种洗衣机,其通过不同于现有的波轮的构成,能减少清洗不均、布料损伤,实现清洗性能的提高。Therefore, an object of the present invention is to provide a washing machine with a structure different from the existing pulsator, which can reduce uneven washing and damage to the cloth, and improve the washing performance.
用于解决问题的方案Solution to Problem
本发明的主要方案的洗衣机具备:洗涤桶,收容洗涤物;以及波轮,配置于所述洗涤桶的底部。其中,所述波轮包括:基部;叶片部,配置于设置在所述基部的表面的配置面,从该配置面突出的突出高度可变;以及可变机构部,能根据所述波轮的旋转方向改变所述叶片部的所述突出高度。所述可变机构部包括:旋转部,配置于所述基部的背面侧,能相对于所述基部旋转;以及移动部,设置于所述旋转部中与所述叶片部对应的位置,当所述旋转部向第一方向旋转时,随着该旋转,使所述叶片部从第一位置向与该第一位置相比所述突出高度变高的第二位置移动。所述基部包括第一抵接部,当所述叶片部移动至所述第二位置时所述旋转部与所述第一抵接部接触,当所述旋转部与所述第一抵接部接触时所述基部与所述旋转部一体地旋转,所述波轮向所述第一方向进行旋转。本方案的洗衣机还具备:驱动马达,用于使所述旋转部旋转;以及控制部,控制所述驱动马达。而且,所述控制部在使所述波轮向所述第一方向旋转以便使所述驱动马达的旋转上升至目标转速时,对所述驱动马达进行旋转上升控制,使得到所述目标转速为止的上升区间包括第一区间和继该第一区间之后的第二区间,使所述第一区间为匀速或加速度小于所述第二区间,在所述第一区间中所述旋转部与所述第一抵接部接触。A washing machine according to a main aspect of the present invention includes: a washing tub that stores laundry; and a pulsator disposed on a bottom of the washing tub. Wherein, the pulsator includes: a base portion; a blade portion arranged on a disposition surface provided on a surface of the base portion, and a protruding height protruding from the disposition surface is variable; and a variable mechanism portion which can be changed according to the pulsator. The direction of rotation changes the protruding height of the blade portion. The variable mechanism portion includes a rotating portion disposed on a back side of the base portion and capable of rotating relative to the base portion; and a moving portion provided at a position corresponding to the blade portion in the rotating portion, when When the rotating portion is rotated in the first direction, the blade portion is moved from the first position to the second position where the protruding height is higher than the first position in accordance with the rotation. The base portion includes a first abutting portion, the rotating portion is in contact with the first abutting portion when the blade portion is moved to the second position, and when the rotating portion is in contact with the first abutting portion When in contact, the base portion and the rotating portion rotate integrally, and the pulsator rotates in the first direction. The washing machine according to this aspect further includes: a drive motor for rotating the rotating section; and a control section for controlling the drive motor. In addition, when the control unit rotates the pulsator in the first direction so as to increase the rotation of the drive motor to a target rotation speed, the control unit controls the rotation of the drive motor so as to reach the target rotation speed. The ascending interval includes a first interval and a second interval following the first interval, so that the first interval has a constant velocity or acceleration less than the second interval, and in the first interval, the rotating part and the The first abutting portion is in contact.
根据上述的结构,叶片部的突出高度能根据波轮的旋转方向而发生变化。如此一来,洗涤物在洗涤桶内容易不规律或者复杂地活动,因而,容易进行洗涤物的上下互换。由此,可以期待减少清洗不均、布料损伤。According to the above configuration, the protruding height of the blade portion can be changed in accordance with the rotation direction of the pulsator. In this way, the laundry is liable to move irregularly or complicatedly in the washing tub, and therefore, it is easy to exchange the laundry up and down. Accordingly, it is expected to reduce uneven washing and damage to the cloth.
此外,根据上述的结构,当通过驱动马达使旋转部向第一方向旋转时,通过移动部移动至叶片部的突出高度变高的第二位置,进而,旋转部与第一抵接 部接触从而旋转部与基部成为一体,波轮向第一方向进行旋转。这样,用一个驱动马达就能进行使叶片部的突出高度变高的切换和波轮向第一方向的旋转,因此,能实现部件成本的降低等。In addition, according to the above-mentioned configuration, when the rotating portion is rotated in the first direction by the drive motor, the moving portion is moved to the second position where the protruding height of the blade portion is increased, and further, the rotating portion is in contact with the first abutting portion so that The rotating portion is integrated with the base portion, and the pulsator rotates in a first direction. In this way, switching of the protruding height of the blade portion and rotation of the pulsator in the first direction can be performed with a single driving motor, so that reduction in parts cost and the like can be achieved.
进而,根据上述的结构,在使波轮向第一方向旋转以便使驱动马达的旋转上升至目标转速时,对驱动马达进行旋转上升控制,使得到目标转速为止的上升区间包括第一区间和继该第一区间之后的第二区间,使第一区间为匀速或加速度小于第二区间,在第一区间中旋转部与第一抵接部接触。由此,能在转速低的阶段使旋转部与第一抵接部接触,能减小碰撞声。而且,由于第二区间能增大加速度,因而不同于以恒定的小的加速度上升的情况,能尽量缩短达到目标转速的时间。因此,工作时间内的波轮的旋转量不容易减少,清洗效果不容易降低。Furthermore, according to the above-mentioned structure, when the pulsator is rotated in the first direction so as to increase the rotation of the drive motor to the target rotation speed, the drive motor is controlled to rotate so that the rising interval to the target rotation speed includes the first interval and the following interval. In the second interval after the first interval, the first interval is made to have a constant speed or acceleration smaller than the second interval, and the rotating portion is in contact with the first abutting portion in the first interval. Thereby, the rotating portion can be brought into contact with the first contact portion at a stage where the rotation speed is low, and the collision noise can be reduced. Moreover, since the acceleration can be increased in the second section, unlike the case of rising with a constant small acceleration, the time to reach the target rotation speed can be shortened as much as possible. Therefore, the amount of rotation of the pulsator during working hours is not easily reduced, and the cleaning effect is not easily reduced.
本方案的洗衣机中,可以配置为:当所述旋转部向与所述第一方向相反的第二方向旋转时,随着该旋转,所述移动部使所述叶片部从所述第二位置向所述第一位置移动,所述基部包括第二抵接部,当所述叶片部移动至所述第一位置时所述旋转部与该第二抵接部接触,当所述旋转部与所述第二抵接部接触时所述基部与所述旋转部一体地旋转,所述波轮向所述第二方向进行旋转。这种情况下,在使所述波轮向所述第二方向旋转以便使所述驱动马达的旋转上升至所述目标转速时,所述控制部对所述驱动马达进行所述旋转上升控制,在所述第一区间中所述旋转部与所述第二抵接部接触。In the washing machine according to this aspect, when the rotating part rotates in a second direction opposite to the first direction, the moving part moves the blade part from the second position with the rotation. Moving toward the first position, the base portion includes a second abutting portion, the rotating portion contacts the second abutting portion when the blade portion moves to the first position, and when the rotating portion and When the second abutting portion comes into contact, the base portion and the rotating portion rotate integrally, and the pulsator rotates in the second direction. In this case, when the pulsator is rotated in the second direction so as to increase the rotation of the drive motor to the target rotation speed, the control unit performs the rotation increase control on the drive motor, In the first section, the rotating portion is in contact with the second abutting portion.
根据上述的结构,用一个驱动马达就能进行使叶片部的突出高度变低的切换和波轮向第二方向的旋转,因此,能实现部件成本的降低等。According to the above-mentioned configuration, switching of the protruding height of the blade portion and rotation of the pulsator in the second direction can be performed with a single driving motor, so that reduction in parts cost and the like can be achieved.
此外,能在转速低的阶段使旋转部与第二抵接部接触,能减小碰撞声。而且,由于第二区间能增大加速度,因而不同于以恒定的小的加速度上升的情况,能尽量缩短达到目标转速的时间。因此,工作时间内的波轮的旋转量不容易减少,清洗效果不容易降低。In addition, the rotating portion can be brought into contact with the second abutting portion at a stage where the rotation speed is low, and the collision noise can be reduced. Moreover, since the acceleration can be increased in the second section, unlike the case of rising with a constant small acceleration, the time to reach the target rotation speed can be shortened as much as possible. Therefore, the amount of rotation of the pulsator during working hours is not easily reduced, and the cleaning effect is not easily reduced.
在采用上述结构的情况下,洗衣机可以配置为还具备第一缓冲部和第二缓冲部,所述第一缓冲部缓和所述旋转部与所述第一抵接部接触时的冲击,所述第二缓冲部缓和所述旋转部与所述第二抵接部接触时的冲击。In the case where the above-mentioned structure is adopted, the washing machine may be further provided with a first buffer portion and a second buffer portion, the first buffer portion reducing an impact when the rotating portion contacts the first abutting portion, the The second buffer portion reduces an impact when the rotating portion comes into contact with the second abutting portion.
采用这样的结构的话,能降低旋转部与第一抵接部和第二抵接部接触时的碰撞声。With such a structure, it is possible to reduce the collision noise when the rotating portion comes into contact with the first contact portion and the second contact portion.
本方案的洗衣机中,可以配置为:在所述移动部设置有倾斜面,所述叶片部具有与所述倾斜面接触的接触部,所述接触部在所述叶片部从所述第一位置向所述第二位置移动时沿所述倾斜面上升,在所述叶片部从所述第二位置向所述第一位置移动时沿所述倾斜面下降。In the washing machine according to this aspect, the moving portion may be provided with an inclined surface, the blade portion may have a contact portion in contact with the inclined surface, and the contact portion may be located at the blade portion from the first position. When moving to the second position, it rises along the inclined surface, and when the blade portion moves from the second position to the first position, it descends along the inclined surface.
根据上述的结构,叶片部的接触部随着旋转部向第一方向的旋转而沿移动部的倾斜面上升,使得叶片部的突出高度变高,叶片部的接触部随着旋转部向第二方向的旋转而沿移动部的倾斜面下降,使得叶片部的突出高度变低。According to the above structure, the contact portion of the blade portion rises along the inclined surface of the moving portion as the rotating portion rotates in the first direction, so that the protruding height of the blade portion becomes higher, and the contact portion of the blade portion moves toward the second as the rotating portion The rotation in the direction decreases along the inclined surface of the moving portion, so that the protruding height of the blade portion becomes low.
发明效果Invention effect
根据本发明,能提供一种洗衣机,其能减少清洗不均、布料损伤,能实现清洗性能的提高。According to the present invention, a washing machine can be provided, which can reduce uneven washing and damage to the cloth, and can improve the washing performance.
通过以下所示的实施方式的说明,本发明的效果和意义将变得更清楚。但是,以下的实施方式终究只是实施本发明时的一个例示,本发明不受以下的实施方式所记载的内容的任何限制。The effects and meanings of the present invention will become clearer through the description of the embodiments shown below. However, the following embodiment is merely an example for implementing the present invention, and the present invention is not limited to the content described in the following embodiment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是实施方式的全自动洗干一体机的侧剖图。FIG. 1 is a side sectional view of the fully automatic washer-dryer according to the embodiment.
图2是实施方式的全自动洗干一体机的上部的后视立体图。FIG. 2 is a rear perspective view of the upper part of the fully automatic washer-dryer according to the embodiment.
图3的(a)和(b)是实施方式的从上方观察的波轮的立体图。3 (a) and 3 (b) are perspective views of the pulsator according to the embodiment as viewed from above.
图4是实施方式的从上方观察的波轮的分解立体图。FIG. 4 is an exploded perspective view of the pulsator according to the embodiment as viewed from above.
图5是实施方式的从下方观察的波轮的分解立体图。FIG. 5 is an exploded perspective view of the pulsator according to the embodiment as viewed from below.
图6的(a)是实施方式的从前方上方观察的可动叶片部的立体图,图6的(b)是实施方式的从后方上方观察的可动叶片部的立体图,图6的(c)是实施方式的从前方下方观察的可动叶片部的立体图,图6的(d)是实施方式的升降棒的立体图。FIG. 6 (a) is a perspective view of the movable blade portion viewed from above in the embodiment, and FIG. 6 (b) is a perspective view of the movable blade portion viewed from above in the embodiment. FIG. 6 (c) FIG. 6 (d) is a perspective view of the movable blade portion of the embodiment as viewed from the front and bottom, and FIG.
图7的(a)是表示实施方式的第一可动叶片部不从配置面突出而第二可动 叶片部从配置面突出的状态的波轮的、第一可动叶片部的周边的波轮的剖视图,图7的(b)是表示实施方式的第一可动叶片部从配置面突出而第二可动叶片部不从配置面突出的状态的波轮的、第一可动叶片部的周边的波轮的剖视图。FIG. 7 (a) is a wave around the first movable blade portion of the pulsator showing a state where the first movable blade portion does not protrude from the placement surface and the second movable blade portion protrudes from the placement surface according to the embodiment. FIG. 7 (b) is a cross-sectional view of the wheel. The first movable blade portion of the pulsator showing a state where the first movable blade portion protrudes from the placement surface and the second movable blade portion does not protrude from the placement surface in the embodiment. Sectional view of the surrounding pulsator.
图8是表示实施方式的全自动洗干一体机的结构的框图。FIG. 8 is a block diagram showing a configuration of the fully automatic washer-dryer according to the embodiment.
图9是表示实施方式的进行驱动马达的通断控制时的转速的变化的时序图。FIG. 9 is a timing chart showing changes in rotation speed when the drive motor is switched on and off according to the embodiment.
图10是表示实施方式的将驱动马达正转和反转时的通电控制的流程图。FIG. 10 is a flowchart showing energization control when the drive motor is rotated forward and reverse in the embodiment.
图11的(a)和(b)是变更例1的从上方观察波轮的立体图。(A) and (b) of FIG. 11 are perspective views of the pulsator viewed from above in the first modification.
图12是变更例1的构成可变机构部的旋转部的立体图。FIG. 12 is a perspective view of a rotating portion constituting a variable mechanism portion according to Modification 1. FIG.
图13的(a)和(b)是变更例2的第一可动叶片部的周边的波轮的剖视图。13 (a) and 13 (b) are cross-sectional views of a pulsator in the periphery of a first movable blade portion according to Modification 2. FIG.
图14是用于对其他的变更例的旋转上升控制进行说明的图。FIG. 14 is a diagram for explaining a rotation-up control of another modification.
附图标记说明Reference sign description
1:全自动洗干一体机(洗衣机);24:洗涤脱水桶(洗涤桶);26:波轮;31:驱动马达;100:基部;100a:配置面;116:第一阻挡肋(第一抵接部);117:第二阻挡肋(第二抵接部);141:缓冲构件(第一缓冲部);142:缓冲构件(第二缓冲部);200:可动叶片部(叶片部);200A:第一可动叶片部(叶片部);200B:第二可动叶片部(叶片部);251:升降部(接触部);300:可变机构部;310:旋转部;317:移动凸轮(移动部);318:倾斜面;381:缓冲构件(第一缓冲部);382:缓冲构件(第二缓冲部);401:控制部。1: Fully automatic washer-dryer (washing machine); 24: Washing dehydration bucket (washing bucket); 26: Wave wheel; 31: Drive motor; 100: Base; 100a: Configuration surface; 116: First barrier rib (first Abutment portion); 117: second barrier rib (second abutment portion); 141: cushioning member (first cushioning portion); 142: cushioning member (second cushioning portion); 200: movable blade portion (blade portion) ); 200A: first movable blade section (blade section); 200B: second movable blade section (blade section); 251: lifting section (contact section); 300: variable mechanism section; 310: rotating section; 317 : Moving cam (moving part); 318: inclined surface; 381: cushioning member (first cushioning section); 382: cushioning member (second cushioning section); 401: control section.
具体实施方式detailed description
以下,参照附图,对本发明的洗衣机的一实施方式的全自动洗干一体机1进行说明。Hereinafter, a fully automatic washer-dryer 1 according to an embodiment of a washing machine of the present invention will be described with reference to the drawings.
图1是本实施方式的全自动洗干一体机1的侧剖图。图2是本实施方式的全自动洗干一体机1的上部的后视立体图。FIG. 1 is a side sectional view of the fully automatic washer-dryer 1 according to the present embodiment. FIG. 2 is a rear perspective view of the upper portion of the fully automatic washer-dryer 1 according to the present embodiment.
全自动洗干一体机1具备构成外观的箱体10。箱体10包括:方形筒状的机身部11,上下表面敞开;上面板12,覆盖机身部11的上表面;以及脚台13,支承机身部11。在上面板12形成有用于投入洗涤物的外侧投入口14。外侧投 入口14被自由开闭的上盖15覆盖。The fully-automatic washer-dryer 1 includes a cabinet 10 constituting an appearance. The cabinet 10 includes a square cylindrical body portion 11 with upper and lower surfaces open; an upper panel 12 covering the upper surface of the body portion 11; and a foot stand 13 supporting the body portion 11. The upper panel 12 is formed with an outer loading port 14 for loading laundry. The outside entrance 14 is covered by a cover 15 which can be opened and closed freely.
在箱体10内,外桶20通过具有防振装置的四根吊棒21被弹性地悬吊支承。外桶20包括:近似圆筒状的外桶主体22a,上表面敞开;以及外桶罩22b,通过覆盖外桶主体22a的上表面而构成外桶20的上表面。在外桶20的上表面即外桶罩22b,在与外侧投入口14对应的位置形成有用于投入洗涤物的内侧投入口22c。内侧投入口22c被外桶盖23可开闭地覆盖。In the casing 10, the outer tub 20 is elastically suspended and supported by four suspension rods 21 having a vibration isolation device. The outer tub 20 includes an outer tub main body 22a having an approximately cylindrical shape with an open upper surface, and an outer tub cover 22b that forms an upper surface of the outer tub 20 by covering the upper surface of the outer tub main body 22a. The outer tub cover 22b, which is the upper surface of the outer tub 20, has an inner input port 22c for inputting laundry at a position corresponding to the outer input port 14. The inner inlet 22c is covered with an outer bucket lid 23 so as to be openable and closable.
在外桶20内配置有上表面敞开的近似圆筒状的洗涤脱水桶24。在洗涤脱水桶24的内周面遍及整周地形成有许多脱水孔24a。在洗涤脱水桶24的上部设置有平衡环25。在洗涤脱水桶24的底部配置有波轮26。需要说明的是,洗涤脱水桶24相当于本发明的洗涤桶。Inside the outer tub 20, a substantially cylindrical washing and dewatering tub 24 having an open upper surface is arranged. A large number of dewatering holes 24a are formed on the inner peripheral surface of the washing and dewatering tub 24 throughout the entire circumference. A balance ring 25 is provided on the upper part of the washing and dewatering tub 24. A pulsator 26 is disposed on the bottom of the washing and dewatering tub 24. It should be noted that the washing and dehydrating tub 24 corresponds to the washing tub of the present invention.
在外桶20的外底部配置有产生驱动洗涤脱水桶24和波轮26的扭矩的驱动单元30。驱动单元30包括驱动马达31、传递机构部32、翼轴33和脱水桶轴34。翼轴33与波轮26连接,脱水桶轴34与洗涤脱水桶24连接。传递机构部32具有离合器机构,通过该离合器机构的切换操作,在洗涤过程和漂洗过程中,将驱动马达31的扭矩仅传递给翼轴33而仅使波轮26旋转,并在脱水过程中将驱动马达31的扭矩传递给翼轴33和脱水桶轴34而使波轮26和洗涤脱水桶24一体地旋转。需要说明的是,传递机构部32具有减速机构,在洗涤过程和漂洗过程中,驱动马达31的旋转根据减速机构的减速比被减速,传递给翼轴33。A drive unit 30 that generates torque for driving the washing and dewatering tub 24 and the pulsator 26 is arranged on the outer bottom of the outer tub 20. The driving unit 30 includes a driving motor 31, a transmission mechanism portion 32, a wing shaft 33, and a dehydration bucket shaft 34. The wing shaft 33 is connected to the pulsator 26, and the dehydration bucket shaft 34 is connected to the washing and dehydration bucket 24. The transmission mechanism portion 32 has a clutch mechanism. By switching the clutch mechanism, the torque of the drive motor 31 is transmitted to the wing shaft 33 and the pulsator 26 is rotated only during the washing process and the rinsing process. The torque of the drive motor 31 is transmitted to the wing shaft 33 and the dehydration tub shaft 34 to rotate the pulsator 26 and the washing and dehydration tub 24 integrally. It should be noted that the transmission mechanism unit 32 has a reduction mechanism, and the rotation of the drive motor 31 is reduced according to the reduction ratio of the reduction mechanism during the washing process and the rinsing process, and is transmitted to the wing shaft 33.
在外桶20的外底部形成有排水口部20a。在排水口部20a设置有排水阀40。排水阀40连接于排水软管41。当打开排水阀40时,蓄于洗涤脱水桶24和外桶20的水通过排水软管41被排出到机外。A drain opening portion 20 a is formed on the outer bottom of the outer tub 20. A drain valve 40 is provided in the drain opening portion 20a. The drain valve 40 is connected to a drain hose 41. When the drain valve 40 is opened, the water stored in the washing and dewatering tub 24 and the outer tub 20 is discharged to the outside through the drain hose 41.
在箱体10内的后部,在外桶20的上方配置有烘干装置50和供水装置60。烘干装置50和供水装置60装配于配置在机身部11的上表面后部的固定板16,被上面板12覆盖。A drying device 50 and a water supply device 60 are disposed above the outer tub 20 in the rear portion of the cabinet 10. The drying device 50 and the water supply device 60 are mounted on a fixing plate 16 disposed at the rear of the upper surface of the main body portion 11, and are covered by the upper panel 12.
烘干装置50将收容在洗涤脱水桶24内的洗涤物烘干。烘干装置50包括加热器和配置有鼓风扇的循环风路50a,循环风路50a通过进风管道71和排风管道72而与外桶20的内部连接。进风管道71和排风管道72是柔性管道,包含橡胶等弹性材料,中间部分具有未图示的蛇纹部。通过加热器和鼓风扇的工作 而生成的暖风从循环风路50a排出,并通过进风管道71导入外桶20内。进而,从外桶20排出的暖风通过排风管道72被导入循环风路50a内。这样,暖风在循环风路50a与外桶20之间循环。The drying device 50 dries the laundry stored in the washing and dewatering tub 24. The drying device 50 includes a heater and a circulation air path 50 a provided with a blower fan. The circulation air path 50 a is connected to the inside of the outer tub 20 through an air intake duct 71 and an air exhaust duct 72. The air intake duct 71 and the air exhaust duct 72 are flexible ducts, and include elastic materials such as rubber, and a middle portion has a serpentine portion (not shown). The warm air generated by the operation of the heater and the blower fan is discharged from the circulating air path 50a, and is introduced into the outer tub 20 through the air intake duct 71. Furthermore, the warm air discharged from the outer tub 20 is introduced into the circulation air path 50 a through the exhaust duct 72. In this way, the warm air circulates between the circulation air path 50 a and the outer tub 20.
烘干装置50进行基于暖风的循环的循环烘干动作、和在此之后接着将循环的暖风的一部分向外部排出的排风烘干动作。在上面板12设置有排风口51,排风口由许多排气孔构成,排出暖风。The drying device 50 performs a circulation drying operation based on the circulation of warm air, and an exhaust air drying operation in which a portion of the circulation warm air is discharged to the outside thereafter. The upper panel 12 is provided with an air exhaust port 51, which is composed of a plurality of exhaust holes and discharges warm air.
供水装置60的露出至外部的供水口61与从水龙头延伸的未图示的外部供水软管连接。供水装置60包括供水阀和洗涤剂容器,通过打开供水阀,来自水龙头的自来水与收容于洗涤剂容器内的洗涤剂一起被供给至外桶20内。供水装置60可以包括洗澡水泵。A water supply port 61 of the water supply device 60 that is exposed to the outside is connected to an external water supply hose (not shown) extending from a faucet. The water supply device 60 includes a water supply valve and a detergent container. When the water supply valve is opened, the tap water from the faucet is supplied into the outer tub 20 together with the detergent stored in the detergent container. The water supply device 60 may include a bath water pump.
在全自动洗干一体机1中,进行各种运转模式的洗涤运转、洗涤烘干运转或烘干运转。洗涤运转是仅进行洗涤的运转,按顺序执行洗涤过程、中间脱水过程、漂洗过程以及最终脱水过程。洗涤烘干运转是连续进行洗涤到烘干的运转,在最终脱水过程之后接着执行烘干过程。烘干运转是仅进行烘干的运转,仅执行烘干过程。In the full automatic washer-dryer 1, a washing operation, a washing and drying operation, or a drying operation in various operation modes are performed. The washing operation is a washing-only operation, and the washing process, the intermediate dehydration process, the rinsing process, and the final dehydration process are sequentially performed. The washing and drying operation is a continuous washing-to-drying operation, followed by a drying process after the final dehydration process. The drying operation is a drying-only operation, and only a drying process is performed.
在洗涤过程和漂洗过程中,在洗涤脱水桶24内蓄有水的状态下,波轮26向左方向和右方向旋转。洗涤脱水桶24内的洗涤物通过波轮26的旋转所产生的水流等的作用而被清洗或者漂洗。During the washing process and the rinsing process, the pulsator 26 rotates leftward and rightward in a state where water is stored in the washing and dehydrating tub 24. The laundry in the washing dehydration tub 24 is washed or rinsed by the action of water flow or the like generated by the rotation of the pulsator 26.
在中间脱水过程和最终脱水过程中,洗涤脱水桶24和波轮26一体地高速旋转。洗涤物通过在洗涤脱水桶24中产生的离心力的作用而被脱水。During the intermediate dehydration process and the final dehydration process, the washing and dehydrating tub 24 and the pulsator 26 are integrally rotated at high speed. The laundry is dehydrated by the centrifugal force generated in the washing dehydration tub 24.
烘干过程中,首先进行内部空气循环烘干过程,接着进行外部空气导入烘干过程。内部空气循环烘干过程中,烘干装置50进行循环烘干动作,由此暖风在循环风路50a与外桶20之间循环。通过烘干风的循环,洗涤脱水桶24内的温度迅速上升。波轮26进行旋转,洗涤物一边被搅拌一边被循环的暖风烘干。当洗涤脱水桶24内的温度继续上升,水分从洗涤物蒸发而使得暖风中含有大量水分时,切换为外部空气导入烘干过程。外部空气导入烘干过程中,通过烘干装置50进行排风烘干动作,向循环风路50a导入外部空气,并且从循环风路50a排出一部分循环的暖风。由于从洗涤物蒸发的水分有效地从外桶20内排出到箱 体10外,外桶20内变得容易除湿,因此促进了洗涤物的烘干。During the drying process, the internal air circulation drying process is performed first, and then the external air introduction drying process is performed. During the internal air circulation drying process, the drying device 50 performs a circulation drying operation, so that warm air circulates between the circulation air path 50 a and the outer tub 20. By the circulation of the drying wind, the temperature in the washing and dewatering tub 24 rises rapidly. The pulsator 26 rotates, and the laundry is dried by circulating warm air while being stirred. When the temperature in the washing and dewatering tub 24 continues to rise, and the water evaporates from the laundry, so that a large amount of water is contained in the warm air, the process is switched to an external air introduction drying process. During the external air introduction and drying process, an air-drying operation is performed by the drying device 50, external air is introduced into the circulating air path 50a, and part of the circulating warm air is discharged from the circulating air path 50a. Since the water evaporated from the laundry is effectively discharged from the inside of the outer tub 20 to the outside of the cabinet 10, the inside of the outer tub 20 becomes easy to dehumidify, thereby promoting drying of the laundry.
接着,对波轮26的结构进行详细说明。Next, the configuration of the pulsator 26 will be described in detail.
图3的(a)和(b)是本实施方式的从上方观察的波轮26的立体图。图3的(a)表示从上方观察波轮26向左方向旋转时的形态,图3的(b)表示从上方观察波轮26向右方向旋转时的形态。FIGS. 3A and 3B are perspective views of the pulsator 26 as viewed from above in the present embodiment. FIG. 3 (a) illustrates a state when the pulsator 26 is rotated to the left when viewed from above, and FIG. 3 (b) illustrates a state when the pulsator 26 is rotated to the right when viewed from above.
波轮26具备:基部100、两个可动叶片部200以及可变机构部300。在基部100设置有两个固定叶片部130,在作为各个固定叶片部130的顶面的配置面100a,以能改变从配置面100a突出的突出高度的方式分别配置有可动叶片部200。可变机构部300能根据波轮26的旋转方向改变各可动叶片部200的突出高度。需要说明的是,可动叶片部200相当于本发明的叶片部。The pulsator 26 includes a base portion 100, two movable blade portions 200, and a variable mechanism portion 300. The base portion 100 is provided with two fixed blade portions 130, and the movable blade portions 200 are arranged on the arrangement surface 100a which is the top surface of each fixed blade portion 130 so as to be able to change the protruding height protruding from the arrangement surface 100a. The variable mechanism part 300 can change the protruding height of each movable blade part 200 according to the rotation direction of the pulsator 26. In addition, the movable blade part 200 corresponds to the blade part of this invention.
本实施方式中,如图3的(a)和(b)所示,根据波轮26的旋转方向,波轮26的形态切换为一个可动叶片部200从配置面100a突出,另一个可动叶片部200不从配置面100a突出的形态、和一个可动叶片部200不从配置面100a突出,另一个可动叶片部200从配置面100a突出的形态。当可动叶片部200从配置面100a突出时,突出高度为规定高度H1,例如30mm左右的高度,当可动叶片部200不从配置面100a突出时,突出高度大致为0。In the present embodiment, as shown in (a) and (b) of FIG. 3, according to the rotation direction of the pulsator 26, the shape of the pulsator 26 is switched such that one movable blade portion 200 protrudes from the arrangement surface 100a, and the other is movable. A configuration in which the blade portion 200 does not protrude from the placement surface 100a, and a configuration in which one movable blade portion 200 does not protrude from the placement surface 100a, and the other movable blade portion 200 protrudes from the placement surface 100a. When the movable blade portion 200 protrudes from the arrangement surface 100a, the protrusion height is a predetermined height H1, for example, a height of about 30 mm. When the movable blade portion 200 does not protrude from the arrangement surface 100a, the protrusion height is approximately 0.
图4为本实施方式的从上方观察的波轮26的分解立体图。图5为本实施方式的从下方观察的波轮26的分解立体图。FIG. 4 is an exploded perspective view of the pulsator 26 viewed from above according to the present embodiment. FIG. 5 is an exploded perspective view of the pulsator 26 viewed from below according to the present embodiment.
基部100包含聚丙烯等树脂材料,包括:具有近似圆盘状的主体部110、装接有可变机构部300的装接部120以及两个固定叶片部130。装接部120和固定叶片部130与主体部110形成为一体。The base portion 100 includes a resin material such as polypropylene, and includes a main body portion 110 having an approximately disc shape, an attachment portion 120 to which the variable mechanism portion 300 is attached, and two fixed blade portions 130. The attachment portion 120 and the fixed blade portion 130 are integrally formed with the main body portion 110.
在主体部110的表面,在平坦的外周面111的内侧形成有圆形的凹面112。在凹面112形成有贯通表里的许多放水孔113。在从洗涤脱水桶24即外桶20排水时,蓄于凹面112的水从放水孔113排出。A circular concave surface 112 is formed on the surface of the main body portion 110 inside the flat outer peripheral surface 111. The concave surface 112 is formed with a plurality of water discharge holes 113 penetrating the front and back surfaces. When draining water from the washing and dewatering tub 24, that is, the outer tub 20, the water stored in the concave surface 112 is discharged through the drain hole 113.
在主体部110的背面,在除了装接部120和两个固定叶片部130以外的部位,设置有从中央侧向外周侧辐射状延伸的多个背叶片114。图1中未进行图示,在洗涤脱水桶24的底部设置有收容背叶片114的泵室,以沿着洗涤脱水桶24的内壁面的方式上下延伸的循环水路与泵室相连。在循环水路的顶端部设置有 排出口。通过背叶片114的旋转,泵室内的水被输送到循环水路,并从排出口朝向洗涤脱水桶24的内侧放出。由此,循环水被淋到位于洗涤脱水桶24内的上侧的洗涤物上。需要说明的是,有时在排出口装接线屑过滤器。这种情况下,循环水中所含的线屑被线屑过滤器捕集。On the rear surface of the main body portion 110, a plurality of back blades 114 extending radially from the center side to the outer peripheral side are provided at locations other than the attachment portion 120 and the two fixed blade portions 130. Although not shown in FIG. 1, a pump chamber accommodating the back blade 114 is provided at the bottom of the washing and dewatering tub 24, and a circulating water path extending up and down along the inner wall surface of the washing and dewatering tub 24 is connected to the pump chamber. A discharge port is provided at the tip of the circulating water path. By the rotation of the back blade 114, the water in the pump chamber is transported to the circulating water path, and is discharged from the discharge port toward the inside of the washing and dewatering tub 24. Thereby, the circulating water is dripped on the laundry which is located on the upper side in the washing dehydration tub 24. It should be noted that a chip filter may be installed at the discharge port. In this case, the swarf contained in the circulating water is captured by the swarf filter.
装接部120在主体部110的中央部处从凹面112向上方隆起。由此,在装接部120的背侧形成有向上方凹陷的近似圆形的装接凹部121。在装接部120的顶面的中央部形成有圆形的开口部122,在开口部122的周围形成有圆环状的槽部123。在装接凹部121,在槽部123的背侧的位置形成有环状的滑动肋124。此外,在装接凹部121的外侧,在主体部110的背面设置有与装接凹部121同心的形成为圆弧状的滑动壁部115。The attachment portion 120 bulges upward from the concave surface 112 at the central portion of the main body portion 110. As a result, a substantially circular attachment recess 121 is formed on the back side of the attachment portion 120 and recessed upward. A circular opening portion 122 is formed in a central portion of the top surface of the attaching portion 120, and an annular groove portion 123 is formed around the opening portion 122. An annular sliding rib 124 is formed in the attachment recess 121 at a position on the back side of the groove 123. In addition, on the outer side of the attaching recessed portion 121, a sliding wall portion 115 formed in a circular arc shape concentrically with the attaching recessed portion 121 is provided on the back surface of the main body portion 110.
两个固定叶片部130以隔着装接部120对置的方式设置于主体部110的凹面112。在基部100上,两个固定叶片部130的朝向设定为相同朝向。各个固定叶片部130具有近似梯形柱状,并形成为背侧中空。各个固定叶片部130的基部100的周向侧的第一侧面130a和第二侧面130b以第一侧面130a比第二侧面130b坡度更大的方式倾斜。The two fixed blade portions 130 are provided on the concave surface 112 of the main body portion 110 so as to face each other across the attachment portion 120. In the base portion 100, the orientations of the two fixed blade portions 130 are set to the same orientation. Each of the fixed blade portions 130 has an approximately trapezoidal columnar shape, and is formed to be hollow on the back side. The first side surface 130 a and the second side surface 130 b on the circumferential side of the base portion 100 of each of the fixed blade portions 130 are inclined so that the first side surface 130 a has a greater gradient than the second side surface 130 b.
各固定叶片部130的顶面形成为近似长方形的平坦面而构成配置面100a。配置面100a的高度位置与主体部110的外周面111的高度位置相同。在配置面100a形成有占据几乎整个配置面100a的近似长方形的开口部131。在开口部131的四个缘部,通过沿缘部以规定间隔排列的多个肋132a,设有包括沿缘部连续的多个凹凸的固定侧凹凸组132。The top surface of each fixed blade portion 130 is formed as a substantially rectangular flat surface to constitute a placement surface 100 a. The height position of the arrangement surface 100 a is the same as the height position of the outer peripheral surface 111 of the main body portion 110. A substantially rectangular opening portion 131 is formed in the arrangement surface 100 a and occupies almost the entire arrangement surface 100 a. On the four edge portions of the opening portion 131, a fixed-side unevenness group 132 including a plurality of irregularities continuous along the edge portion is provided by a plurality of ribs 132a arranged at predetermined intervals along the edge portion.
在各个固定叶片部130的背侧,在开口部131的第二侧面130b侧的缘部附近,设置有具有轴孔133a的一对轴承部133。对于中央侧的轴承部133,轴孔133a不贯通轴承部133,对于外周侧的轴承部133,轴孔133a贯通轴承部133。A pair of bearing portions 133 having a shaft hole 133 a are provided on the back side of each fixed blade portion 130 near the edge portion on the second side surface 130 b side of the opening portion 131. The shaft hole 133a does not penetrate the bearing portion 133 for the bearing portion 133 on the center side, and the shaft hole 133a penetrates the bearing portion 133 on the bearing portion 133 on the outer peripheral side.
在与各个固定叶片部130的第一侧面130a有点距离的位置处的主体部110的背面,设置有从中央侧向外周侧延伸的第一阻挡肋116。此外,在与各个固定叶片部130的第二侧面130b有点距离的位置处的主体部110的背面,设置有从中央侧向外周侧延伸的第二阻挡肋117。第一阻挡肋116相当于本发明的第一抵接部,第二阻挡肋117相当于本发明的第二抵接部。On the back surface of the main body portion 110 at a position slightly spaced from the first side surface 130a of each fixed blade portion 130, a first blocking rib 116 extending from the center side to the outer peripheral side is provided. Further, on the back surface of the main body portion 110 at a position slightly spaced from the second side surface 130 b of each of the fixed blade portions 130, a second blocking rib 117 extending from the center side to the outer peripheral side is provided. The first blocking rib 116 corresponds to a first abutting portion of the present invention, and the second blocking rib 117 corresponds to a second abutting portion of the present invention.
图6的(a)为本实施方式的从前方上方观察的可动叶片部200的立体图,图6的(b)为本实施方式的从后方上方观察的可动叶片部200的立体图,图6的(c)为本实施方式的从前方下方观察的可动叶片部200的立体图,图6的(d)为本实施方式的升降棒250的立体图。FIG. 6 (a) is a perspective view of the movable blade portion 200 as viewed from above in this embodiment, and FIG. 6 (b) is a perspective view of the movable blade portion 200 as viewed from above in this embodiment. (C) is a perspective view of the movable blade portion 200 as viewed from the front and bottom of this embodiment, and (d) of FIG. 6 is a perspective view of the lifting rod 250 of this embodiment.
两个可动叶片部200包含聚丙烯等树脂材料,形成为背侧中空的近似三棱柱状。各可动叶片部200包括近似三角形的两个侧面210和设置于两个侧面210之间的第一倾斜面220、第二倾斜面230,两个侧面210之间的另一个面敞开。第一倾斜面220设置为比第二倾斜面230坡度大。在可动叶片部200的两个侧面210的背侧,在不与第一倾斜面220接触的角部,设置有具有轴孔241的一对轴装配部240。轴孔241贯通轴装配部240和侧面210。The two movable blade portions 200 are formed of a resin material such as polypropylene, and are formed in a substantially triangular prism shape with a hollow back side. Each movable blade portion 200 includes two triangular side surfaces 210, a first inclined surface 220 and a second inclined surface 230 provided between the two side surfaces 210, and the other surface between the two side surfaces 210 is open. The first inclined surface 220 is provided to have a greater gradient than the second inclined surface 230. A pair of shaft fitting portions 240 having shaft holes 241 are provided on the back sides of the two side surfaces 210 of the movable blade portion 200 at corner portions that do not contact the first inclined surface 220. The shaft hole 241 penetrates the shaft mounting portion 240 and the side surface 210.
在两个侧面210,通过沿着从第一倾斜面220朝向轴孔241的方向按规定间隔形成有向与该方向交叉的方向延伸的多个肋211,从而设置有包括多个凹凸的可动侧凹凸组212。此外,在各侧面210的下缘部,以向侧面突出的方式设置有阻挡部213。进而,在各侧面210,以包围轴孔241的方式形成有与固定叶片部130的轴承部133对应形状的肋214。On both side surfaces 210, a plurality of ribs 211 extending in a direction crossing the direction are formed at predetermined intervals in a direction from the first inclined surface 220 toward the shaft hole 241, thereby providing a movable structure including a plurality of irregularities. The side uneven group 212. A blocking portion 213 is provided at a lower edge portion of each side surface 210 so as to protrude to the side surface. Further, a rib 214 having a shape corresponding to the bearing portion 133 of the fixed blade portion 130 is formed on each side surface 210 so as to surround the shaft hole 241.
第一倾斜面220形成为以轴孔241为曲率中心的曲面。在第一倾斜面220,通过沿着与倾斜方向正交的方向按规定间隔形成有向倾斜方向延伸的多个肋221,从而在第一倾斜面220设置有包括多个凹凸的可动侧凹凸组222。此外,在第一倾斜面220,在可动叶片部200的顶部的附近形成有贯通表里的多个孔部223。在向洗涤脱水桶24供水时,当水蓄至可动叶片部200的位置时,蓄于可动叶片部200的背侧的空气从孔部223排出。由此,能防止因残留在可动叶片部200的背侧的空气所产生的浮力而导致可动叶片部200在不希望突出的时候突出。The first inclined surface 220 is formed as a curved surface with the shaft hole 241 as a center of curvature. On the first inclined surface 220, a plurality of ribs 221 extending in the oblique direction are formed at predetermined intervals along a direction orthogonal to the oblique direction, so that the first inclined surface 220 is provided with a movable side unevenness including a plurality of unevennesses. Group 222. In addition, on the first inclined surface 220, a plurality of hole portions 223 penetrating the front and back surfaces are formed near the top of the movable blade portion 200. When water is supplied to the washing and dewatering tub 24, when water is stored in the position of the movable blade part 200, the air stored in the back side of the movable blade part 200 is exhausted from the hole part 223. This can prevent the movable blade portion 200 from protruding when it is not desired to protrude due to the buoyancy caused by the air remaining on the back side of the movable blade portion 200.
第二倾斜面230中,下端部分形成为以轴孔241为曲率中心的曲面,其他部分形成为平坦面。在第二倾斜面230的下端部分,通过沿着与倾斜方向正交的方向按规定间隔形成有向倾斜方向延伸的多个肋231,从而设置有包括多个凹凸的可动侧凹凸组232。In the second inclined surface 230, a lower end portion is formed as a curved surface with the shaft hole 241 as a center of curvature, and the other portions are formed as flat surfaces. At the lower end portion of the second inclined surface 230, a plurality of ribs 231 extending in the oblique direction are formed at predetermined intervals in a direction orthogonal to the oblique direction, so that a movable-side uneven group 232 including a plurality of irregularities is provided.
在可动叶片部200的背侧,在可动叶片部200的顶部的大致正下方位置, 以与第一倾斜面220平行的方式装配有升降棒250。升降棒250通过弯曲加工金属制、例如不锈钢制的圆棒而形成,包括直线状延伸的升降部251和设置于升降部251的两侧的L字状的插入部252。升降棒250的摩擦系数比可动叶片部200小。在可动叶片部200的背侧设置有供升降棒250装配的装配部260。装配部260包括供升降棒250的插入部252插入的两个插入孔部261和在这两个插入孔部261之间支承升降部251的支承部262。需要说明的是,升降部251相当于本发明的接触部。On the back side of the movable blade portion 200, a lift bar 250 is attached to a position directly below the top of the movable blade portion 200 so as to be parallel to the first inclined surface 220. The lifting rod 250 is formed by bending a round rod made of metal, for example, stainless steel, and includes a linearly extending lifting portion 251 and L-shaped insertion portions 252 provided on both sides of the lifting portion 251. The friction coefficient of the lifting rod 250 is smaller than that of the movable blade portion 200. A mounting portion 260 to which the lifting rod 250 is mounted is provided on the back side of the movable blade portion 200. The mounting portion 260 includes two insertion hole portions 261 into which the insertion portion 252 of the lifting rod 250 is inserted, and a support portion 262 that supports the lifting portion 251 between the two insertion hole portions 261. In addition, the raising / lowering part 251 is equivalent to the contact part of this invention.
返回图4和图5,在两个可动叶片部200装配到基部100时,可动叶片部200的一对轴装配部240的轴孔241与固定叶片部130的一对轴承部133的轴孔133a对齐,金属制的、例如不锈钢制的轴270从外周侧穿过这些轴孔241、133a。这时,通过使轴承部133的顶端部从下方嵌入可动叶片部200的各侧面210的肋214的内侧,能容易地使轴孔241、133a彼此对齐,容易地进行轴270的装配。在轴270穿过之后,向外周侧的轴承部133的轴孔133a装配固定螺钉280,由此完成轴270的防脱。可动叶片部200能相对于基部100以轴270为中心转动,能在不从配置面100a突出的非突出位置、和从配置面100a突出的突出位置之间移动。需要说明的是,非突出位置相当于本发明的第一位置,突出位置相当于本发明的第二位置。Returning to FIGS. 4 and 5, when the two movable blade portions 200 are assembled to the base portion 100, the shaft holes 241 of the pair of shaft mounting portions 240 of the movable blade portion 200 and the shafts of the pair of bearing portions 133 of the fixed blade portion 130 are fixed. The holes 133a are aligned, and a shaft 270 made of metal, such as stainless steel, passes through the shaft holes 241, 133a from the outer peripheral side. At this time, by fitting the distal end portion of the bearing portion 133 into the rib 214 of each side surface 210 of the movable blade portion 200 from below, the shaft holes 241 and 133a can be easily aligned with each other, and the shaft 270 can be easily assembled. After the shaft 270 is passed through, the fixing screw 280 is fitted to the shaft hole 133a of the bearing portion 133 on the outer peripheral side, thereby preventing the shaft 270 from being detached. The movable blade part 200 is rotatable about the shaft 270 with respect to the base part 100, and can move between a non-protruding position which does not protrude from the arrangement surface 100a, and a protruded position which protrudes from the arrangement surface 100a. It should be noted that the non-protruding position corresponds to the first position of the present invention, and the protruding position corresponds to the second position of the present invention.
在可动叶片部200的转动范围,可动叶片部200的可动侧凹凸群212、222、232与固定叶片部130的固定侧凹凸群132啮合。由此,不容易在可动叶片部200与固定叶片部130的开口部131的间隙中夹入硬币等异物或卡入洗涤物。In the rotation range of the movable blade portion 200, the movable- side unevenness groups 212, 222, and 232 of the movable blade portion 200 mesh with the fixed-side unevenness group 132 of the fixed blade portion 130. Accordingly, it is not easy to sandwich foreign objects such as coins or jammed laundry in the gap between the movable blade portion 200 and the opening portion 131 of the fixed blade portion 130.
需要说明的是,在下文中,在将装配于基部100的两个可动叶片部200区分开来进行称呼的情况下,将在波轮26从上方观察向右方向旋转时,第一倾斜面220面向旋转方向的可动叶片部200称为第一可动叶片部200A,将在波轮26从上方观察向左方向旋转时,第一倾斜面220面向旋转方向的可动叶片部200称为第二可动叶片部200B。同样地,在将固定叶片部130区分开来进行称呼的情况下,将配置有第一可动叶片部200A的固定叶片部130称为第一固定叶片部130A,将配置有第二可动叶片部200B的固定叶片部130称为第二固定叶片部130B。It should be noted that, in the following description, when the two movable blade portions 200 mounted on the base portion 100 are distinguished and referred to, when the pulsator 26 is rotated to the right when viewed from above, the first inclined surface 220 The movable blade portion 200 facing the rotation direction is referred to as a first movable blade portion 200A, and when the pulsator 26 is rotated leftward as viewed from above, the movable blade portion 200 with the first inclined surface 220 facing the rotation direction is referred to as a first Two movable blade sections 200B. Similarly, in a case where the fixed blade portion 130 is distinguished and referred to, the fixed blade portion 130 in which the first movable blade portion 200A is disposed is referred to as a first fixed blade portion 130A, and the second movable blade is disposed. The fixed blade portion 130 of the portion 200B is referred to as a second fixed blade portion 130B.
可变机构部300具备:旋转部310、支架320、帽部330、下垫圈340以及 上垫圈350。旋转部310、支架320以及帽部330包含聚丙烯等树脂材料。The variable mechanism portion 300 includes a rotating portion 310, a bracket 320, a cap portion 330, a lower washer 340, and an upper washer 350. The rotating portion 310, the bracket 320, and the cap portion 330 include a resin material such as polypropylene.
旋转部310具有一体形成有中央的轮毂部311和从轮毂部311向相反方向延伸的两个臂部312的结构。轮毂部311为顶面封闭的近似圆筒体,其背侧圆形凹陷,构成凸台装接部313。在凸台装接部313,装接有金属制的装配凸台360。在装配凸台360装配有翼轴33。装配凸台360的上端贯通轮毂部311的顶面,稍微向上方突出。在轮毂部311的顶面形成有具有大致与基部100的装接部120的开口部122的内径相等的外径的环状肋314。此外,在轮毂部311的顶面,在环状肋314的内侧形成有多个螺钉孔315。在轮毂部311的下部,在不形成臂部312的部分形成有圆弧状的滑动壁部316,在该滑动壁部316的表面装配有金属制的、例如不锈钢制的滑动板370。滑动板370的摩擦系数比旋转部310小。The rotating portion 310 has a structure in which a central hub portion 311 and two arm portions 312 extending in opposite directions from the hub portion 311 are integrally formed. The hub portion 311 is an approximately cylindrical body with a closed top surface, and the back side is circularly recessed to constitute a boss attachment portion 313. A metal mounting boss 360 is attached to the boss attachment portion 313. A wing shaft 33 is mounted on the mounting boss 360. The upper end of the mounting boss 360 penetrates the top surface of the hub portion 311 and protrudes slightly upward. An annular rib 314 having an outer diameter substantially equal to the inner diameter of the opening portion 122 of the attachment portion 120 of the base portion 100 is formed on the top surface of the hub portion 311. Further, a plurality of screw holes 315 are formed on the top surface of the hub portion 311 inside the annular rib 314. An arc-shaped sliding wall portion 316 is formed in the lower portion of the hub portion 311 at a portion where the arm portion 312 is not formed. A metal sliding plate 370 is mounted on the surface of the sliding wall portion 316, for example, stainless steel. The friction coefficient of the slide plate 370 is smaller than that of the rotating portion 310.
在两个臂部312,分别在与两个可动叶片部200对应的位置设置有移动凸轮317。在移动凸轮317形成有倾斜面318和从倾斜面318的顶部沿水平方向延伸的平坦的支承面319。两个臂部312的移动凸轮317各自的倾斜面318朝向相同方向。需要说明的是,移动凸轮317相当于本发明的移动部。The two arm portions 312 are provided with moving cams 317 at positions corresponding to the two movable blade portions 200, respectively. The moving cam 317 is formed with an inclined surface 318 and a flat support surface 319 extending in a horizontal direction from the top of the inclined surface 318. The inclined surfaces 318 of the moving cams 317 of the two arm portions 312 face the same direction. In addition, the moving cam 317 corresponds to the moving part of this invention.
支架320形成为近似圆盘状。在支架320的中央部形成有圆形凹陷的凹部321。凹部321的背侧向下方突出。在凹部321的底面的中央部形成有供装配凸台360的顶端部插入的开口部322,在开口部322的周围形成有多个螺钉孔323。此外,在支架320的背面,在外周部形成有环状的滑动肋324。The bracket 320 is formed in an approximately disc shape. A circular recessed portion 321 is formed in a central portion of the bracket 320. The back side of the recessed portion 321 protrudes downward. An opening portion 322 is formed in a central portion of the bottom surface of the recessed portion 321 to which a distal end portion of the mounting boss 360 is inserted, and a plurality of screw holes 323 are formed around the opening portion 322. In addition, an annular sliding rib 324 is formed on an outer peripheral portion of the back surface of the bracket 320.
帽部330形成为近似圆盘状,具有大致与支架320的凹部321的内径相等的外径。下垫圈340和上垫圈350为金属制的环状板。下垫圈340的摩擦系数比旋转部310小,上垫圈350的摩擦系数比支架320小。The cap portion 330 is formed in an approximately disc shape and has an outer diameter substantially equal to the inner diameter of the recessed portion 321 of the holder 320. The lower washer 340 and the upper washer 350 are annular plates made of metal. The friction coefficient of the lower washer 340 is smaller than that of the rotating portion 310, and the friction coefficient of the upper washer 350 is smaller than that of the bracket 320.
在将可变机构部300装配于基部100时,首先,旋转部310从下方装接于基部100的背面侧。轮毂部311插入装接凹部121,在轮毂部311的顶面与装接凹部121的上表面之间夹有下垫圈340。装接凹部121的上表面的滑动肋124与下垫圈340抵接。此外,轮毂部311的顶面的环状肋314嵌入装接部120的开口部122。轮毂部311的位于环状肋314的内侧的顶面穿过开口部122朝向上方。接着,将支架320从上方装配于轮毂部311的位于环状肋314的内侧的顶面。此时,支架320的凹部321的背面与轮毂部311的顶面接触,螺钉孔323、315 彼此对齐。将未图示的螺钉固定于两个螺钉孔323、315,将支架320固定于轮毂部311。在支架320与装接部120的顶面的槽部123之间夹有上垫圈350。支架320的背面的滑动肋324与上垫圈350抵接。最后,将帽部330装配于支架320的凹部321,凹部321被帽部330覆盖。When assembling the variable mechanism part 300 to the base part 100, first, the rotation part 310 is attached to the back side of the base part 100 from below. The hub portion 311 is inserted into the attachment recessed portion 121, and a lower washer 340 is sandwiched between the top surface of the hub portion 311 and the upper surface of the attachment recessed portion 121. The sliding rib 124 on the upper surface of the attaching recess 121 is in contact with the lower washer 340. Further, an annular rib 314 on the top surface of the hub portion 311 is fitted into the opening portion 122 of the attachment portion 120. The top surface of the hub portion 311 located inside the annular rib 314 faces upward through the opening portion 122. Next, the bracket 320 is attached to the top surface of the hub portion 311 located inside the annular rib 314 from above. At this time, the back surface of the recessed portion 321 of the bracket 320 is in contact with the top surface of the hub portion 311, and the screw holes 323 and 315 are aligned with each other. Screws (not shown) are fixed to the two screw holes 323 and 315, and the bracket 320 is fixed to the hub portion 311. An upper washer 350 is interposed between the bracket 320 and the groove portion 123 on the top surface of the attachment portion 120. The sliding rib 324 on the back surface of the bracket 320 is in contact with the upper washer 350. Finally, the cap portion 330 is assembled to the recessed portion 321 of the bracket 320, and the recessed portion 321 is covered by the cap portion 330.
旋转部310能相对于基部100在不接触设置于基部100的背面的两个阻挡肋116的范围内,以基部100的中心轴为中心进行旋转。在旋转部310相对于基部100进行旋转时,在基部100的背侧,轮毂部311的滑动壁部316的滑动板370在基部100的滑动壁部115的内表面上滑动,并且装接凹部121的上表面的滑动肋124在下垫圈340的表面上滑动。此外,在基部100的表面侧,支架320的背面的滑动肋324在上垫圈350的表面上滑动。由此,旋转部310相对于基部100顺利地旋转。The rotating portion 310 can rotate with respect to the base portion 100 around the central axis of the base portion 100 within a range that does not contact the two barrier ribs 116 provided on the back surface of the base portion 100. When the rotating part 310 rotates relative to the base part 100, on the back side of the base part 100, the sliding plate 370 of the sliding wall part 316 of the hub part 311 slides on the inner surface of the sliding wall part 115 of the base part 100 and attaches the recessed part 121 The upper surface of the sliding rib 124 slides on the surface of the lower washer 340. In addition, on the surface side of the base portion 100, the sliding rib 324 on the rear surface of the bracket 320 slides on the surface of the upper washer 350. Thereby, the rotation part 310 rotates smoothly with respect to the base part 100.
接着,对于通过可变机构部300改变可动叶片部200相对于固定叶片部130的顶面即配置面100a的突出高度的动作进行说明。这里,会对改变第一可动叶片部200A的突出高度的动作进行说明,而改变第二可动叶片部200B的动作与改变第一可动叶片部200A的动作相同。Next, an operation of changing the protruding height of the movable blade portion 200 with respect to the top surface of the fixed blade portion 130, that is, the placement surface 100 a by the variable mechanism portion 300 will be described. Here, the operation of changing the protruding height of the first movable blade portion 200A will be described, and the operation of changing the second movable blade portion 200B is the same as the operation of changing the first movable blade portion 200A.
图7的(a)是表示本实施方式的第一可动叶片部200A不从配置面100a突出而第二可动叶片部200B从配置面100a突出的状态的波轮26的、第一可动叶片部200A的周边的波轮26的剖视图,图7的(b)是表示本实施方式的第一可动叶片部200A从配置面100a突出而第二可动叶片部200B不从配置面100a突出的状态的波轮26的、第一可动叶片部200A的周边的波轮26的剖视图。FIG. 7A is a first movable pulsator 26 showing a state where the first movable blade portion 200A does not protrude from the placement surface 100a and the second movable blade portion 200B protrudes from the placement surface 100a according to the present embodiment. 7B is a cross-sectional view of the pulsator 26 around the blade portion 200A. FIG. 7 (b) shows that the first movable blade portion 200A of the present embodiment projects from the arrangement surface 100a and the second movable blade portion 200B does not project from the arrangement surface 100a A cross-sectional view of the pulsator 26 in the state of the pulsator 26 in the vicinity of the first movable blade portion 200A.
如图7的(a)所示,当第一可动叶片部200A位于不从配置面100a突出的非突出位置时,第一可动叶片部200A中,升降棒250的升降部251在移动凸轮317的倾斜面318的下方的位置与移动凸轮317接触。波轮26中,翼轴33与可变机构部300的旋转部310连接而不与基部100连接。因此,当驱动马达31从该状态进行正转时,驱动马达31的扭矩经由翼轴33传递给旋转部310,从上方观察,旋转部310向右方向旋转。旋转部310相对于基部100向右方向旋转,如实线箭头所示,旋转部310的臂部312向朝向第一阻挡肋116的方向移动。虽然第一可动叶片部200A通过臂部312的移动而被推向移动凸轮317,但基部100因被施加洗涤脱水桶24内的水的阻力等而不容易旋转,因此如虚线箭头所 示,升降部251沿倾斜面318上升,随之,第一可动叶片部200A以轴270为中心向上方转动,如单点划线所示,第一可动叶片部200A从配置面100a突出。这里,升降部251包括摩擦系数比可动叶片部200小的构件。因此,升降部251容易沿倾斜面318顺利地升降,可动叶片部200容易顺利地转动。As shown in FIG. 7 (a), when the first movable blade portion 200A is located at a non-protruding position that does not protrude from the arrangement surface 100a, the first movable blade portion 200A includes the lifting portion 251 of the lifting rod 250 at the moving cam. The position below the inclined surface 318 of 317 is in contact with the moving cam 317. In the pulsator 26, the wing shaft 33 is connected to the rotating portion 310 of the variable mechanism portion 300 and is not connected to the base portion 100. Therefore, when the drive motor 31 rotates forward from this state, the torque of the drive motor 31 is transmitted to the rotating portion 310 via the wing shaft 33. When viewed from above, the rotating portion 310 rotates in the right direction. The rotating portion 310 rotates in a right direction relative to the base portion 100. As shown by a solid arrow, the arm portion 312 of the rotating portion 310 moves in a direction toward the first blocking rib 116. Although the first movable blade portion 200A is pushed toward the moving cam 317 by the movement of the arm portion 312, the base portion 100 is not easily rotated due to the resistance of the water in the washing and dewatering tub 24, and so is shown by the dotted arrow. The lifting portion 251 rises along the inclined surface 318, and as a result, the first movable blade portion 200A rotates upward with the axis 270 as the center. As shown by a one-dot chain line, the first movable blade portion 200A protrudes from the arrangement surface 100a. Here, the lifting portion 251 includes a member having a smaller friction coefficient than the movable blade portion 200. Therefore, the lifting portion 251 is easily lifted and lowered smoothly along the inclined surface 318, and the movable blade portion 200 is easily turned smoothly.
如图7的(b)所示,当臂部312与第一阻挡肋116抵接时,升降部251到达移动凸轮317的支承面319。由此,第一可动叶片部200A到达突出位置,呈相对于配置面100a最为突出的状态。当成为该状态时,第一可动叶片部200A的阻挡部213与配置面100a的背侧接触,第一可动叶片部200A不会进一步向上方转动。此外,升降部251由支承面319向上方即突出方向支承。由此,即使被向下推,也能防止第一可动叶片部200A退至配置面100a侧。在臂部312与第一阻挡肋116抵接之后,基部100与旋转部310成为一体而向右方向旋转。即,波轮26向右方向旋转。在第二可动叶片部200B侧,呈升降部251完全滑下倾斜面318且第二可动叶片部200B不从配置面100a突出的状态。这时,第二可动叶片部200B侧的臂部312与第二阻挡肋117抵接。As shown in FIG. 7 (b), when the arm portion 312 comes into contact with the first blocking rib 116, the lifting portion 251 reaches the support surface 319 of the moving cam 317. As a result, the first movable blade portion 200A reaches the protruding position and is in a state of being most protruded with respect to the arrangement surface 100a. In this state, the blocking portion 213 of the first movable blade portion 200A comes into contact with the back side of the arrangement surface 100a, and the first movable blade portion 200A does not further rotate upward. The lifting portion 251 is supported by the support surface 319 in an upward direction, that is, in a protruding direction. Thereby, even if it pushes downward, the 1st movable blade part 200A can be prevented from retreating to the arrangement surface 100a side. After the arm portion 312 abuts against the first blocking rib 116, the base portion 100 and the rotating portion 310 are integrated and rotate in the right direction. That is, the pulsator 26 rotates in the right direction. On the second movable blade portion 200B side, the lifting portion 251 has completely slid down the inclined surface 318 and the second movable blade portion 200B does not protrude from the arrangement surface 100a. At this time, the arm portion 312 on the second movable blade portion 200B side is in contact with the second blocking rib 117.
接着,如图7的(b)所示,在第一可动叶片部200A处于突出位置的状态下,当驱动马达31反转时,从上方观察,旋转部310向左方向旋转。旋转部310相对于基部100向左方向旋转,如实线箭头所示,臂部312向朝向第二阻挡肋117的方向移动。如虚线箭头所示,升降部251沿倾斜面318下降,随之,第一可动叶片部200A向下方转动,如单点划线所示,第一可动叶片部200A推向配置面100a侧。如图7的(a)所示,当升降部251完全滑下倾斜面318时,呈第一可动叶片部200A不从配置面100a突出的状态。此时,第一可动叶片部200A的第二倾斜面230与配置面100a大致同面。Next, as shown in FIG. 7 (b), in a state where the first movable blade portion 200A is in the protruding position, when the drive motor 31 is reversed, the rotating portion 310 is rotated in the left direction when viewed from above. The rotating portion 310 rotates in a left direction relative to the base portion 100, and as shown by a solid line arrow, the arm portion 312 moves in a direction toward the second blocking rib 117. As shown by the dotted arrow, the lifting portion 251 descends along the inclined surface 318, and the first movable blade portion 200A rotates downward as shown by the one-dot chain line. The first movable blade portion 200A is pushed toward the arrangement surface 100a. . As shown in FIG. 7 (a), when the lifting portion 251 completely slides down the inclined surface 318, the first movable blade portion 200A does not protrude from the arrangement surface 100 a. At this time, the second inclined surface 230 of the first movable blade portion 200A is substantially the same as the arrangement surface 100a.
臂部312与第二阻挡肋116抵接,使得基部100与旋转部310成为一体而向左方向旋转。即,波轮26向左方向旋转。在第二可动叶片部200B侧,升降部251沿倾斜面318上升,第二可动叶片部200B从配置面100a突出。这时,第二可动叶片部200B侧的臂部312与第二阻挡肋117抵接。The arm portion 312 is in contact with the second blocking rib 116, so that the base portion 100 and the rotating portion 310 are integrated and rotated in the left direction. That is, the pulsator 26 rotates in the left direction. On the second movable blade portion 200B side, the lifting portion 251 rises along the inclined surface 318, and the second movable blade portion 200B projects from the arrangement surface 100a. At this time, the arm portion 312 on the second movable blade portion 200B side is in contact with the second blocking rib 117.
需要说明的是,当第一可动叶片部200A相当于本发明的叶片部时,右方向相当于本发明的第一方向,左方向相当于本发明的第二方向。另一方面,当第二可动叶片部200B相当于本发明的叶片部时,左方向相当于本发明的第一方向, 右方向相当于本发明的第二方向。It should be noted that when the first movable blade portion 200A corresponds to the blade portion of the present invention, the right direction corresponds to the first direction of the present invention, and the left direction corresponds to the second direction of the present invention. On the other hand, when the second movable blade portion 200B corresponds to the blade portion of the present invention, the left direction corresponds to the first direction of the present invention, and the right direction corresponds to the second direction of the present invention.
那么,当波轮26向左方向和右方向交替旋转时,交替重复图3的(a)那样的第一可动叶片部200A不从配置面100a突出而第二可动叶片部200B从配置面100a突出的形态和图3的(b)那样的第一可动叶片部200A从配置面100a突出而第二可动叶片部200B不从配置面100a突出的形态。通过切换波轮26的旋转方向,使得一个可动叶片部200退至配置面100a侧而使突出高度变低,即,本实施方式中为0,当另一个可动叶片部200从配置面100a突出而使突出高度变高时,在一个可动叶片部200侧,洗涤物会沉下去,在另一个可动叶片部200侧,洗涤物会被顶起。这种状态下,当洗涤物被另一个可动叶片部200搅拌时,被顶起的洗涤物容易落到沉下去的洗涤物上。通过产生这样的活动,使得在洗涤脱水桶24内,洗涤物不会随着波轮26向左右方向旋转而向左右方向规律或者单调地活动,容易不规律或者复杂地活动。由此,洗涤物的上下互换变得容易进行。由此,可以期待减少清洗不均、布料损伤。Then, when the pulsator 26 alternately rotates in the left and right directions, the first movable blade portion 200A as shown in FIG. 3 (a) does not protrude from the arrangement surface 100a and the second movable blade portion 200B is alternately repeated from the arrangement surface. The form in which 100a protrudes is the form in which the first movable blade portion 200A protrudes from the placement surface 100a and the second movable blade portion 200B does not protrude from the placement surface 100a as shown in FIG. 3 (b). By switching the rotation direction of the pulsator 26, one movable blade portion 200 is retracted to the side of the arrangement surface 100a and the protruding height is lowered, that is, 0 in this embodiment. When the other movable blade portion 200 is from the arrangement surface 100a When the protrusion height increases, the laundry sinks on the side of one movable blade part 200, and the laundry lifts on the side of the other movable blade part 200. In this state, when the laundry is stirred by the other movable blade part 200, the lifted laundry easily falls on the sunken laundry. By generating such an activity, in the washing and dewatering tub 24, the laundry does not move regularly or monotonously in the left and right directions as the pulsator 26 rotates in the left and right directions, and it is easy to move irregularly or complicatedly. Thereby, the up-down exchange of a laundry becomes easy. Accordingly, it is expected to reduce uneven washing and damage to the cloth.
图8是表示本实施方式的全自动洗干一体机1的结构的框图。FIG. 8 is a block diagram showing a configuration of the fully automatic washer-dryer 1 according to the present embodiment.
全自动洗干一体机1除了上述结构之外,还具备控制单元400。控制单元400包括:控制部401、存储部402、马达驱动部403、离合器驱动部404、供水驱动部405、排水驱动部406、风扇驱动部407以及加热器驱动部408。In addition to the above-mentioned structure, the fully-automatic washer-dryer 1 includes a control unit 400. The control unit 400 includes a control section 401, a storage section 402, a motor drive section 403, a clutch drive section 404, a water supply drive section 405, a drainage drive section 406, a fan drive section 407, and a heater drive section 408.
马达驱动部403根据来自控制部401的控制信号,对驱动马达31进行驱动。马达驱动部403具有检测驱动马达31的转速的转速传感器(未图示),将与由转速传感器检测出的转速相应的驱动电流向驱动马达31输出。作为驱动马达31的转速控制,能使用例如PWM(Pulse Width Modulation:脉冲宽度调制)控制。The motor driving section 403 drives the driving motor 31 based on a control signal from the control section 401. The motor driving unit 403 includes a rotation speed sensor (not shown) that detects the rotation speed of the drive motor 31, and outputs a drive current corresponding to the rotation speed detected by the rotation speed sensor to the drive motor 31. As the rotation speed control of the drive motor 31, for example, PWM (Pulse Width Modulation) control can be used.
离合器驱动部404根据从控制部401输出的控制信号,驱动传递机构部32的离合器机构32a。供水驱动部405根据来自控制部401的控制信号,驱动供水装置60的供水阀62。排水驱动部406根据来自控制部401的控制信号,驱动排水阀40。The clutch driving section 404 drives the clutch mechanism 32 a of the transmission mechanism section 32 based on a control signal output from the control section 401. The water supply driving unit 405 drives the water supply valve 62 of the water supply device 60 based on a control signal from the control unit 401. The drainage driving unit 406 drives the drainage valve 40 based on a control signal from the control unit 401.
风扇驱动部407根据从控制部401输出的控制信号,驱动烘干装置50的鼓风扇52。加热器驱动部408根据从控制部401输出的控制信号,驱动烘干装置50的加热器53。The fan driving unit 407 drives the blower fan 52 of the drying device 50 according to a control signal output from the control unit 401. The heater driving unit 408 drives the heater 53 of the drying device 50 based on a control signal output from the control unit 401.
存储部402包括EEPROM、RAM等。存储部402存储有用于执行各种运转模式的洗涤运转、洗涤烘干运转以及烘干运转的程序。此外,存储部402存储有用于执行这些程序的各种参数、各种控制标记。The storage section 402 includes EEPROM, RAM, and the like. The storage unit 402 stores programs for performing a washing operation, a washing and drying operation, and a drying operation in various operation modes. The storage unit 402 stores various parameters and various control flags for executing these programs.
控制部401根据存储于存储部402的程序,对马达驱动部403、离合器驱动部404、供水驱动部405、排水驱动部406、风扇驱动部407以及加热器驱动部408等进行控制。The control unit 401 controls the motor drive unit 403, the clutch drive unit 404, the water supply drive unit 405, the drainage drive unit 406, the fan drive unit 407, the heater drive unit 408, and the like based on a program stored in the storage unit 402.
如上所述,在洗涤过程或漂洗过程中,波轮26向左方向和右方向交替旋转。这时,进行由控制部401控制的驱动马达31的通断控制,在接通(通电)时,驱动马达31的旋转上升至预先设定的目标转速。而且,在旋转上升至目标转速的中途,旋转部310与基部100的第一阻挡肋116和第二阻挡肋117接触,旋转部310和基部100成为一体进行旋转。因此,当加速度增大到达到目标转速时,旋转部310容易以高的转速与阻挡肋116、117接触,因此,容易产生大的碰撞声。另一方面,如果为了使旋转部310容易以低的转速与阻挡肋116、117接触以减小碰撞声而减小达到目标转速的加速度,则达到目标转速的时间会变长,因此,被设定的接通时间内的波轮26的旋转量会减少,清洗效果容易降低。As described above, during the washing process or the rinsing process, the pulsator 26 rotates alternately in the left and right directions. At this time, on-off control of the drive motor 31 controlled by the control unit 401 is performed, and when turned on (energized), the rotation of the drive motor 31 rises to a preset target rotation speed. In the middle of the rotation rising to the target rotation speed, the rotating portion 310 comes into contact with the first blocking rib 116 and the second blocking rib 117 of the base portion 100, and the rotating portion 310 and the base portion 100 rotate integrally. Therefore, when the acceleration is increased to reach the target rotation speed, the rotating portion 310 easily contacts the barrier ribs 116 and 117 at a high rotation speed, and therefore, a large collision sound is easily generated. On the other hand, if the acceleration to reach the target rotation speed is reduced in order to make the rotating part 310 easily contact the blocking ribs 116 and 117 at a low rotation speed to reduce the impact noise, the time to reach the target rotation speed becomes longer. The amount of rotation of the pulsator 26 within a predetermined on-time is reduced, and the cleaning effect is easily reduced.
因此,本实施方式中,驱动马达31进行通断控制以便能抑制达到目标转速的时间的增加并降低碰撞声。Therefore, in the present embodiment, the drive motor 31 performs on-off control so as to suppress an increase in the time to reach the target rotation speed and reduce the collision noise.
图9是表示本实施方式的进行驱动马达31的通断控制时的转速的变化的时序图。图10是表示本实施方式的将驱动马达31正转和反转时的通电控制的流程图。FIG. 9 is a timing chart showing changes in the rotation speed when the drive motor 31 is switched on and off according to the present embodiment. FIG. 10 is a flowchart showing energization control when the drive motor 31 is rotated in the forward and reverse directions according to the present embodiment.
参照图9和图10,对由控制部401控制的驱动马达31的通断控制进行说明。The on / off control of the drive motor 31 controlled by the control unit 401 will be described with reference to FIGS. 9 and 10.
控制部401首先对驱动马达31通电,使驱动马达31正转。这时,控制部401对驱动马达31进行图10的通电控制。即,控制部401设定比目标转速R1小的例如大小为一半以下的中间转速R0,使驱动马达31的旋转上升到中间转速R0(S1)。当驱动马达31的旋转上升到中间转速R0时(S2:是),控制部401将驱动马达31的转速维持在中间转速R0(S3)。控制部401从通电开始起计测将驱动马达31的转速保留在中间转速R0的保留时间T0。The control unit 401 first energizes the drive motor 31 and rotates the drive motor 31 forward. At this time, the control unit 401 performs the energization control of the drive motor 31 in FIG. 10. That is, the control unit 401 sets the intermediate rotation speed R0 that is smaller than the target rotation speed R1, for example, the size is half or less, and increases the rotation of the drive motor 31 to the intermediate rotation speed R0 (S1). When the rotation of the drive motor 31 rises to the intermediate rotation speed R0 (S2: YES), the control unit 401 maintains the rotation speed of the drive motor 31 at the intermediate rotation speed R0 (S3). The control unit 401 measures the retention time T0 at which the rotation speed of the drive motor 31 is kept at the intermediate rotation speed R0 from the start of the energization.
保留时间T0被设定为比驱动马达31即旋转部310因通电开始而开始旋转 之后直到旋转部310与阻挡肋116、117接触为止的时间段更长的时间段。在旋转部310与阻挡肋116、117接触之前旋转部310相对于基部100旋转的角度是恒定的。但是,在旋转部310以该角度相对旋转之前,基部100旋转的角度由于基部100从洗涤物、水受到的阻力不同而有所差异,因此,与此相对应,在与阻挡肋116、117接触之前旋转部310旋转的绝对角度也会有所差异。因此,旋转部310与阻挡肋116、117接触为止的时间会产生偏差。因此,考虑到该时间的偏差,预先通过实验等确定保留时间T0。The retention time T0 is set to a time period longer than the period from the start of the energization of the drive motor 31, that is, the rotation portion 310, until the rotation portion 310 contacts the barrier ribs 116, 117. The angle at which the rotating portion 310 rotates with respect to the base portion 100 before the rotating portion 310 contacts the blocking ribs 116 and 117 is constant. However, before the rotating portion 310 is relatively rotated at this angle, the angle at which the base portion 100 rotates varies depending on the resistance that the base portion 100 receives from the laundry and water. Therefore, correspondingly, the contact angle between the base portion 100 and the barrier ribs 116 and 117 is different. The absolute angle of the previous rotation of the rotating portion 310 may also vary. Therefore, the time until the rotating portion 310 contacts the barrier ribs 116 and 117 varies. Therefore, in consideration of the deviation of this time, the retention time T0 is determined in advance through experiments and the like.
在驱动马达31维持中间转速R0的期间,如图7的(a)、(b)所述,第一可动叶片部200A移动至突出位置,并且第二可动叶片部200B移动至非突出位置,旋转部310与第一可动叶片部200A侧的第一阻挡肋116和第二可动叶片部200B侧的第二阻挡肋117接触。这样,由于旋转部310在驱动马达31即旋转部310的转速较小的状态下与阻挡肋116、117接触,因而碰撞声变小。While the drive motor 31 maintains the intermediate rotation speed R0, as described in (a) and (b) of FIG. 7, the first movable blade portion 200A moves to the protruding position, and the second movable blade portion 200B moves to the non-protruding position. The rotating portion 310 is in contact with the first blocking rib 116 on the first movable blade portion 200A side and the second blocking rib 117 on the second movable blade portion 200B side. In this way, since the rotating portion 310 is in contact with the barrier ribs 116 and 117 in a state where the rotation speed of the driving motor 31, that is, the rotating portion 310 is small, the collision noise is reduced.
当经过了保留时间T0时(S4:是),控制部401设定目标转速R1代替中间转速R0,使驱动马达31的旋转向目标转速R1上升(S5)。此时的加速度被尽可能增大,至少比经过图9的单点划线所示的保留时间T0为止的平均加速度大。When the retention time T0 has elapsed (S4: YES), the control unit 401 sets the target rotation speed R1 instead of the intermediate rotation speed R0 to increase the rotation of the drive motor 31 toward the target rotation speed R1 (S5). The acceleration at this time is increased as much as possible, and at least larger than the average acceleration until the retention time T0 elapsed as shown by the one-dot chain line in FIG. 9.
当驱动马达31的旋转上升至目标转速R1时(S6:是),控制部401将驱动马达31的转速维持在目标转速R1(S7)。然后,当从通电开始经过了接通时间T1时(S8:是),控制部401停止向驱动马达31通电(S9)。由此,驱动马达31的旋转停止。When the rotation of the drive motor 31 rises to the target rotation speed R1 (S6: YES), the control unit 401 maintains the rotation speed of the drive motor 31 at the target rotation speed R1 (S7). Then, when the on-time T1 has elapsed from the start of the energization (S8: Yes), the control unit 401 stops energizing the drive motor 31 (S9). Thereby, the rotation of the drive motor 31 is stopped.
控制部401使驱动马达31停止断开时间T2(参照图9)。断开时间T2被设定为比接通时间T1短的时间。当经过了断开时间T2时,控制部401向驱动马达31通电使驱动马达31反转。在反转时,控制部401也对驱动马达31进行图10的通电控制。在驱动马达31上升至目标转速R1时,在驱动马达31维持中间转速R0的期间,如图7的(a)、(b)所说明的那样,第一可动叶片部200A移动至非突出位置,并且第二可动叶片部200B移动至突出位置,旋转部310与第二可动叶片部200B侧的第一阻挡肋116和第一可动叶片部200A侧的第二阻挡肋117接触。如此一来,旋转部310在驱动马达31即旋转部310的转速较小的状态下与阻挡肋116、117接触,因而碰撞声变小。The control unit 401 stops the drive motor 31 for the off time T2 (see FIG. 9). The off time T2 is set to a time shorter than the on time T1. When the off time T2 has elapsed, the control unit 401 applies power to the drive motor 31 to reverse the drive motor 31. During the reverse rotation, the control unit 401 also performs the energization control of the drive motor 31 in FIG. 10. When the drive motor 31 rises to the target rotation speed R1, while the drive motor 31 maintains the intermediate rotation speed R0, as described in (a) and (b) of FIG. 7, the first movable blade portion 200A moves to the non-protruding position. And the second movable blade portion 200B moves to the protruding position, and the rotating portion 310 is in contact with the first blocking rib 116 on the second movable blade portion 200B side and the second blocking rib 117 on the first movable blade portion 200A side. In this way, the rotating portion 310 comes into contact with the barrier ribs 116 and 117 in a state where the rotation speed of the driving motor 31, that is, the rotating portion 310 is small, so that the collision noise is reduced.
直到经过洗涤过程或漂洗过程的运转时间为止,重复这样的驱动马达31的正转和反转。Until the running time of the washing process or the rinsing process elapses, such forward rotation and reverse rotation of the drive motor 31 are repeated.
需要说明的是,图10的通电控制中的S1~S6的一系列处理相当于本发明的旋转上升控制。此外,维持在图9所示的中间转速R0的区间相当于本发明的第一区间,从图9所示的中间转速R0向目标转速R1加速的区间相当于本发明的第二区间。It should be noted that a series of processes from S1 to S6 in the energization control in FIG. 10 correspond to the rotation rising control of the present invention. In addition, a section maintained at the intermediate rotation speed R0 shown in FIG. 9 corresponds to the first section of the invention, and a section accelerated from the intermediate rotation speed R0 shown in FIG. 9 to the target rotation speed R1 corresponds to the second section of the invention.
<实施方式的效果><Effect of Embodiment>
随着波轮26向左右方向旋转,重复第一可动叶片部200A不从配置面100a突出而第二可动叶片部200B从配置面100a突出的形态和第一可动叶片部200A从配置面100a突出而第二可动叶片部200B不从配置面100a突出的形态。由此,洗涤物容易在洗涤脱水桶24内不规律或者复杂地活动,因而,容易进行洗涤物的上下互换。由此,可以期待减少清洗不均、布料损伤。As the pulsator 26 rotates leftward and rightward, the configuration in which the first movable blade portion 200A does not protrude from the placement surface 100a and the second movable blade portion 200B protrudes from the placement surface 100a and the first movable blade portion 200A from the placement surface are repeated. A configuration in which 100a protrudes and the second movable blade portion 200B does not protrude from the arrangement surface 100a. This makes it easy for the laundry to move irregularly or complicatedly in the washing and dewatering tub 24, and thus it is easy to interchange the laundry up and down. Accordingly, it is expected to reduce uneven washing and damage to the cloth.
此外,当通过驱动马达31使旋转部310向右方向旋转时,第一可动叶片部200A通过各个移动凸轮317移动至突出位置的同时第二可动叶片部200B移动至非突出位置,进而,旋转部310与第一可动叶片部200A侧的第一阻挡肋116和第二可动叶片部200B侧的第二阻挡肋117接触从而旋转部310与基部100成为一体,波轮26向右方向旋转。另一方面,当通过驱动马达31使旋转部310向左方向旋转时,第一可动叶片部200A通过各个移动凸轮317移动至非突出位置的同时第二可动叶片部200B移动至突出位置,进而,旋转部310与第二可动叶片部200B侧的第一阻挡肋116和第一可动叶片部200A侧的第二阻挡肋117接触从而旋转部310与基部100成为一体,波轮26向左方向旋转。这样,用一个驱动马达31就能进行可动叶片部200的高度切换和波轮26的旋转,因此,能实现部件成本的降低等。In addition, when the rotating portion 310 is rotated to the right by the drive motor 31, the first movable blade portion 200A is moved to the protruding position by each of the moving cams 317 and the second movable blade portion 200B is moved to the non-protruding position, and further, The rotating portion 310 is in contact with the first blocking rib 116 on the first movable blade portion 200A side and the second blocking rib 117 on the second movable blade portion 200B side so that the rotating portion 310 is integrated with the base portion 100, and the pulsator 26 is directed to the right Spin. On the other hand, when the rotating portion 310 is rotated in the left direction by the drive motor 31, the first movable blade portion 200A is moved to the non-protruding position by the respective moving cams 317 and the second movable blade portion 200B is moved to the protruding position. Further, the rotating portion 310 is in contact with the first blocking rib 116 on the second movable blade portion 200B side and the second blocking rib 117 on the first movable blade portion 200A side so that the rotating portion 310 is integrated with the base portion 100, and the pulsator 26 is directed toward Rotate left. In this way, since the height of the movable vane portion 200 and the rotation of the pulsator 26 can be switched by a single driving motor 31, the cost of components and the like can be reduced.
进而,配置为:在将驱动马达31的旋转上升至目标转速R1的区间的中途设置维持在中间旋转数R0的区间即匀速的区间,在该区间中旋转部310与第一阻挡肋116和第二阻挡肋117接触。由此,能在转速低的阶段使旋转部310与阻挡肋116、117接触,能减小碰撞声。而且,由于能在匀速的区间的前后增大加速度,因而不同于以恒定的小的加速度上升的情况,能尽量缩短达到目标转 速R1的时间。因此,接通时间T1内的波轮26的旋转量不容易减少,清洗效果不容易降低。Further, it is arranged that a section maintained at an intermediate rotation number R0, that is, a constant speed section is provided midway between a section for increasing the rotation of the drive motor 31 to the target rotation speed R1, and in this section, the rotating part 310, the first barrier rib 116, and the first section The two barrier ribs 117 are in contact. Accordingly, the rotating portion 310 can be brought into contact with the barrier ribs 116 and 117 at a stage where the rotation speed is low, and the collision noise can be reduced. In addition, since the acceleration can be increased before and after the uniform speed section, unlike the case of rising with a constant small acceleration, the time to reach the target speed R1 can be shortened as much as possible. Therefore, the amount of rotation of the pulsator 26 during the on time T1 is not easily reduced, and the cleaning effect is not easily reduced.
以上,对本发明的实施方式进行了说明,但本发明不受上述实施方式等的任何限制,此外,本发明的实施方式也可以进行上述以外的各种变更。As mentioned above, although embodiment of this invention was described, this invention is not limited at all by the said embodiment etc. Moreover, the embodiment of this invention can also be variously changed other than the above.
<变更例1>Modification 1 >
可以使用本变更例的波轮26A来代替上述实施方式的波轮26。The pulsator 26A of this modification can be used instead of the pulsator 26 of the above embodiment.
图11的(a)和(b)是变更例1的从上方观察波轮26A的立体图。图11的(a)表示从上方观察波轮26A向左方向旋转时的形态,图11的(b)表示从上方观察波轮26A向右方向旋转时的形态。图12是变更例1的构成可变机构部300的旋转部310的立体图。(A) and (b) of FIG. 11 are perspective views of the pulsator 26A as viewed from above in the first modification. (A) of FIG. 11 shows the state when the pulsator 26A is rotated to the left when viewed from above, and (b) of FIG. 11 shows the state when the pulsator 26A is rotated to the right when viewed from above. FIG. 12 is a perspective view of a rotating portion 310 constituting the variable mechanism portion 300 according to the first modification.
本变更例的波轮26A中,如图11的(a)和(b)所示,第一可动叶片部200A和第一固定叶片部130A的朝向与上述实施方式的情况下的第一可动叶片部200A和第一固定叶片部130A的朝向相反。此外,如图12所示,在构成可变机构部300的旋转部310中,与第一可动叶片部200A对应的臂部312的朝向与上述实施方式的情况下的与第一可动叶片部200A对应的臂部312的朝向相反,由此,与第一可动叶片部200A对应的移动凸轮317的朝向和上述实施方式的情况下的与第一可动叶片部200A对应的移动凸轮317的朝向相反。此外,虽然未进行图示,但是在基部100中,在第一可动叶片部200A侧,第一阻挡肋116和第二阻挡肋117的位置被调换。由此,本变更例中,与上述实施方式不同,第一可动叶片部200A在波轮26A向左方向旋转时呈从第一固定叶片部130A的顶面即配置面100a突出的状态,在波轮26A向右方向旋转时呈不从配置面100a突出的状态。In the pulsator 26A of this modification, as shown in (a) and (b) of FIG. 11, the first movable vane portion 200A and the first fixed vane portion 130A are oriented in the same direction as in the first embodiment. The moving blade portion 200A and the first fixed blade portion 130A face in opposite directions. In addition, as shown in FIG. 12, in the rotating portion 310 constituting the variable mechanism portion 300, the orientation of the arm portion 312 corresponding to the first movable blade portion 200A is the same as that of the first movable blade in the case of the above embodiment. The orientation of the arm portion 312 corresponding to the portion 200A is reversed, so that the orientation of the moving cam 317 corresponding to the first movable blade portion 200A is the same as that of the moving cam 317 corresponding to the first movable blade portion 200A in the above-described embodiment. The opposite direction. Although not shown, in the base portion 100, the positions of the first barrier rib 116 and the second barrier rib 117 are reversed on the first movable blade portion 200A side. Therefore, in this modification, unlike the above-mentioned embodiment, when the first movable blade portion 200A rotates leftward in the pulsator 26A, the first movable blade portion 200A protrudes from the arrangement surface 100a that is the top surface of the first fixed blade portion 130A, and When the pulsator 26A is rotated in the right direction, it does not protrude from the arrangement surface 100a.
因此,本变更例中,当波轮26A向左方向和右方向交替旋转时,交替重复图11的(a)那样的第一可动叶片部200A和第二可动叶片部200B双方从配置面100a突出的形态和图11的(b)那样的第一可动叶片部200A和第二可动叶片部200B双方不从配置面100a突出的形态。Therefore, in this modification, when the pulsator 26A alternately rotates in the left and right directions, both the first movable blade portion 200A and the second movable blade portion 200B as shown in FIG. 11 (a) are alternately repeated from the arrangement surface. The form in which 100a protrudes is the form in which both the first movable blade portion 200A and the second movable blade portion 200B do not protrude from the arrangement surface 100a as shown in FIG. 11 (b).
在两个可动叶片部200从配置面100a突出的情况下,洗涤脱水桶24内的水被两个固定叶片部130和可动叶片部200搅拌。另一方面,在两个可动叶片 部200不从配置面100a突出的情况下,洗涤脱水桶24内的水只被两个固定叶片部130搅拌。因此,在两个可动叶片部200不从配置面100a突出的情况下,与两个可动叶片部200从配置面100a突出的情况相比,洗涤脱水桶24内产生的水流极其微弱。因此,在使波轮26A向左方向和右方向旋转时,在洗涤脱水桶24内,水流的强度会产生极大的差异。由此,洗涤物不会随着波轮26A的向左右方向旋转而向左右方向规律或者单调地活动,容易不规律或者复杂地活动,因而容易进行洗涤物的上下互换。When the two movable blade portions 200 protrude from the arrangement surface 100 a, the water in the washing and dehydrating tub 24 is stirred by the two fixed blade portions 130 and the movable blade portion 200. On the other hand, when the two movable blade portions 200 do not protrude from the arrangement surface 100a, the water in the washing and dewatering tub 24 is stirred only by the two fixed blade portions 130. Therefore, when the two movable blade portions 200 do not protrude from the arrangement surface 100a, the water flow generated in the washing and dewatering tub 24 is extremely weak compared to the case where the two movable blade portions 200 protrude from the arrangement surface 100a. Therefore, when the pulsator 26A is rotated in the left and right directions, the intensity of the water flow in the washing and dehydrating tub 24 is greatly different. Therefore, the laundry does not move regularly or monotonously in the left-right direction as the pulsator 26A rotates in the left-right direction, and it is easy to move irregularly or complicatedly, so it is easy to exchange the laundry up and down.
因此,采用本变更例也能与上述本实施方式一样,期待减少清洗不均、布料损伤。Therefore, it is possible to reduce uneven washing and damage to the cloth in the same manner as in the present embodiment described above.
此外,本变更例中,在两个可动叶片部200不从配置面100a突出的情况下,由于与水、洗涤物的接触而施加给波轮26A的负荷变小。由此,波轮26A变得容易旋转,由背叶片114带来的泵水效果变大,所以循环水路与洗涤脱水桶24之间的循环水量变多。因此,在波轮26A向左方向和右方向旋转时,能使整体的循环水量增多,能通过循环水充分地浸湿洗涤脱水桶24内的洗涤物。In addition, in this modification, when the two movable blade portions 200 do not protrude from the arrangement surface 100a, the load applied to the pulsator 26A due to contact with water and laundry is small. Thereby, the pulsator 26A becomes easy to rotate, and the pumping effect by the back blade 114 becomes large, so the amount of circulating water between the circulating water path and the washing and dewatering tub 24 becomes large. Therefore, when the pulsator 26A is rotated leftward and rightward, the total amount of circulating water can be increased, and the laundry in the washing and dewatering tub 24 can be sufficiently wetted with the circulating water.
在本变更例中,也与上述实施方式相同,通过控制部401进行图9和图10中说明的驱动马达31的通断控制。此时,当驱动马达31正转即向右方向旋转而上升至目标转速R1时,在驱动马达31维持中间转速R0的期间,第一可动叶片部200A和第二可动叶片部200B移动至非突出位置,旋转部310与两个第二阻挡肋117接触。此外,当驱动马达31反转即向左方向旋转而上升至目标转速R1时,在驱动马达31维持中间转速R0的期间,第一可动叶片部200A和第二可动叶片部200B移动至突出位置,旋转部310与两个第一阻挡肋116接触。旋转部310在驱动马达31即旋转部310的转速较小的状态下与阻挡肋116、117接触,因而,碰撞声变小。In this modification, as in the above-described embodiment, the control unit 401 performs ON / OFF control of the drive motor 31 described in FIGS. 9 and 10. At this time, when the drive motor 31 rotates forward, that is, rotates in the right direction and rises to the target rotation speed R1, while the drive motor 31 maintains the intermediate rotation speed R0, the first movable blade portion 200A and the second movable blade portion 200B move to In the non-protruding position, the rotating portion 310 is in contact with the two second blocking ribs 117. In addition, when the drive motor 31 rotates in the reverse direction, that is, rotates to the left and rises to the target rotation speed R1, while the drive motor 31 maintains the intermediate rotation speed R0, the first movable blade portion 200A and the second movable blade portion 200B move to protrude In the position, the rotating portion 310 is in contact with the two first blocking ribs 116. The rotating part 310 is in contact with the barrier ribs 116 and 117 in a state where the rotational speed of the driving motor 31, that is, the rotating part 310 is small, so that the collision noise is reduced.
本变更例中,左方向相当于本发明的第一方向,右方向相当于本发明的第二方向。In this modification, the left direction corresponds to the first direction of the present invention, and the right direction corresponds to the second direction of the present invention.
需要说明的是,本变更例中,当旋转部310相对于基部100向右方向旋转时,第一可动叶片部200A和第二可动叶片部200B双方的升降部251沿移动凸轮317的倾斜面318下降。因此,当反转即向左方向旋转的驱动马达31停止时, 基部100由于惯性力相对于旋转部310向左方向旋转,从而旋转部310相对于基部100向右方向旋转,这时,双方的升降部251从移动凸轮317的支承面319向倾斜面318移动,容易直接沿倾斜面318下降。如此一来,在驱动马达31停止的期间,第一可动叶片部200A和第二可动叶片部200B双方靠近非突出位置,旋转部310也靠近第二阻挡肋117,因此,在驱动马达31正转即向右方向旋转时,旋转部310容易直接与第二阻挡肋117接触。因此,考虑到这样的现象,本变更例中,在驱动马达31正转的情况下,可以不进行图9的通电控制的S1~S4的处理,直接以较大的加速度上升至目标转速R1。It should be noted that, in this modification, when the rotating portion 310 rotates to the right with respect to the base portion 100, the elevation portions 251 of both the first movable blade portion 200A and the second movable blade portion 200B are inclined along the moving cam 317. Surface 318 drops. Therefore, when the driving motor 31 rotating in the reverse direction, that is, rotating in the left direction is stopped, the base portion 100 is rotated in the left direction relative to the rotation portion 310 due to the inertial force, so that the rotation portion 310 is rotated in the right direction relative to the base portion 100. The lifting portion 251 moves from the support surface 319 of the moving cam 317 to the inclined surface 318 and easily descends directly along the inclined surface 318. In this way, while the driving motor 31 is stopped, both the first movable blade portion 200A and the second movable blade portion 200B are close to the non-protruding position, and the rotating portion 310 is also close to the second barrier rib 117. When rotating in the right direction, that is, in the right direction, the rotating portion 310 is likely to directly contact the second blocking rib 117. Therefore, in consideration of such a phenomenon, in the present modified example, when the drive motor 31 is rotating in the forward direction, the processes of S1 to S4 of the energization control in FIG. 9 may not be performed, and it may be directly increased to the target rotation speed R1 with a large acceleration.
<变更例2><Modification 2>
图13的(a)和(b)是变更例2的第一可动叶片部200A的周边的波轮26的剖视图。FIGS. 13A and 13B are cross-sectional views of the pulsator 26 around the first movable blade portion 200A according to the second modification.
本变更例中,如图13的(a)所示,在旋转部310的两个臂部312中的与各个第一阻挡肋116和各个第二阻挡肋117接触的侧面,分别装接有包含橡胶、聚氨酯、海绵等材料的缓冲构件381、382。此外,本变更例中,如图13的(b)所示,还可以在各个第一阻挡肋116和各个第二阻挡肋117中的与旋转部310的臂部312接触的面,分别装接包含橡胶、聚氨酯、海绵等材料的缓冲构件141、142。缓冲构件381、382、141、142将旋转部310的各个臂部312与对应的第一阻挡肋116和第二阻挡肋117接触时的冲击缓和。由此,降低碰撞声。需要说明的是,缓冲构件381、141相当于本发明的第一缓冲部,缓冲构件382、142相当于本发明的第二缓冲部。In this modification, as shown in FIG. 13 (a), the side surfaces of the two arm portions 312 of the rotating portion 310 that are in contact with each of the first barrier ribs 116 and each of the second barrier ribs 117 are respectively attached with Buffer members 381 and 382 made of rubber, polyurethane, and sponge. In addition, in this modification, as shown in FIG. 13 (b), the surfaces of each of the first barrier ribs 116 and each of the second barrier ribs 117 that are in contact with the arm portion 312 of the rotating portion 310 may be attached separately. The buffer members 141 and 142 containing a material such as rubber, polyurethane, and sponge. The buffer members 381, 382, 141, and 142 alleviate the impact when each arm portion 312 of the rotating portion 310 comes into contact with the corresponding first barrier rib 116 and second barrier rib 117. Thereby, the collision noise is reduced. It should be noted that the buffer members 381 and 141 correspond to the first buffer portion of the present invention, and the buffer members 382 and 142 correspond to the second buffer portion of the present invention.
<其他的变更例>< Other changes >
上述实施方式的波轮26中,在基部100的凹面112设置有固定叶片部130,该固定叶片部130的顶面被设置为配置有可动叶片部200的配置面100a。但是,也可以配置为:不将基部100的表面凹陷而将其设置为平坦面,不设置固定叶片部130,将该平坦面的部分区域设置为配置有可动叶片部200的配置面100a。In the pulsator 26 of the above embodiment, the fixed blade portion 130 is provided on the concave surface 112 of the base portion 100, and the top surface of the fixed blade portion 130 is provided as the placement surface 100 a on which the movable blade portion 200 is placed. However, the surface of the base portion 100 may be provided as a flat surface without being recessed, and the fixed blade portion 130 may not be provided, and a portion of the flat surface may be provided as the placement surface 100 a on which the movable blade portion 200 is placed.
此外,虽然在上述实施方式的波轮26中设置了两个可动叶片部200,但是也可以设置一个或者三个以上的可动叶片部200。In addition, although two movable blade portions 200 are provided in the pulsator 26 of the above embodiment, one or three or more movable blade portions 200 may be provided.
进而,虽然在上述实施方式的波轮26中设置了只包括固定叶片部130和可 动叶片部200的叶片部,但是波轮也可以配置为:多个叶片部中的一部分叶片部设置为包括固定叶片部130和可动叶片部200的叶片部,或者设置为只包括可动叶片部200的叶片部。Furthermore, although the pulsator 26 of the above-mentioned embodiment is provided with a blade portion including only the fixed blade portion 130 and the movable blade portion 200, the pulsator may be configured such that a part of the blade portions of the plurality of blade portions is provided to include The blade portions of the fixed blade portion 130 and the movable blade portion 200 may be provided as blade portions including only the movable blade portion 200.
进而,上述实施方式中,如图9所示,驱动马达31的旋转向目标转速R1上升的区间包括维持在中间转速R0的等速的区间,在该区间中,通过控制部401进行旋转部310与第一阻挡肋116和第二阻挡肋117接触的旋转上升控制。但是,也可以如图14的(a)和(b)所示,驱动马达31的旋转向目标转速R1上升的区间包括加速度相对小的低加速区间S1和接着该低加速区间S1的加速度相对大的高加速区间S2,在低加速区间S1中,通过控制部401进行旋转部310与第一阻挡肋116和第二阻挡肋117接触的旋转上升控制。在进行这样的旋转上升控制的情况下,也能起到与上述实施方式相同的作用效果。Furthermore, in the above-mentioned embodiment, as shown in FIG. 9, the section in which the rotation of the drive motor 31 increases toward the target rotation speed R1 includes a section at a constant speed maintained at the intermediate rotation speed R0. Rotational rise control in contact with the first and second barrier ribs 116 and 117. However, as shown in (a) and (b) of FIG. 14, a section in which the rotation of the drive motor 31 increases toward the target rotational speed R1 includes a low acceleration section S1 having a relatively small acceleration and a relatively large acceleration following the low acceleration section S1. In the high acceleration interval S2, in the low acceleration interval S1, the control unit 401 performs rotation-up control of the rotation portion 310 in contact with the first barrier rib 116 and the second barrier rib 117. Even when such a rotation-up control is performed, the same operational effects as those of the above-mentioned embodiment can be achieved.
进而,上述实施方式的波轮26中,为了使可动叶片部200的升降部251在移动凸轮317的倾斜面318上顺利地移动,使用了摩擦系数小的升降棒250。但是,也可以配置为:设置滚轮作为接触部,与可动叶片部200接触并在倾斜面318上移动,滚轮在倾斜面318上滚动。此外,也可以配置为:不使用升降棒250那样的分体构件构成接触部,而使可动叶片部200的一部分作为接触部在倾斜面318上移动。Furthermore, in the pulsator 26 of the above-mentioned embodiment, in order to smoothly move the lifting portion 251 of the movable blade portion 200 on the inclined surface 318 of the moving cam 317, a lifting rod 250 having a small friction coefficient is used. However, it may be arranged that a roller is provided as a contact portion, and is in contact with the movable blade portion 200 and moves on the inclined surface 318, and the roller rolls on the inclined surface 318. In addition, the contact portion may be configured without using a separate member such as the lifting rod 250, and a part of the movable blade portion 200 may be moved on the inclined surface 318 as a contact portion.
进而,上述实施方式中,示出了将本发明适用于搭载有衣物烘干功能的全自动洗干一体机1的例子。但是,本发明也适用于不搭载衣物烘干功能的全自动洗衣机。Furthermore, in the said embodiment, the example which applied this invention to the fully automatic washing and drying machine 1 equipped with the clothes drying function was shown. However, the present invention is also applicable to a fully automatic washing machine that is not equipped with a clothes drying function.
除此之外,本发明的实施方式可以在技术方案所示的技术思想的范围内适当地进行各种变更。In addition, the embodiment of the present invention can be appropriately modified in various ways within the scope of the technical idea described in the technical solution.

Claims (4)

  1. 一种洗衣机,其特征在于,具备:A washing machine, comprising:
    洗涤桶,收容洗涤物;以及A washing tub to hold laundry; and
    波轮,配置于所述洗涤桶的底部,A pulsator configured at the bottom of the washing tub,
    所述波轮包括:The pulsator includes:
    基部;Base
    叶片部,配置于设置在所述基部的表面的配置面,从该配置面突出的突出高度可变;以及The blade portion is arranged on a disposition surface provided on a surface of the base portion, and a protruding height protruding from the disposition surface is variable; and
    可变机构部,能根据所述波轮的旋转方向改变所述叶片部的所述突出高度,The variable mechanism part can change the protruding height of the blade part according to the rotation direction of the pulsator,
    所述可变机构部包括:The variable mechanism section includes:
    旋转部,配置于所述基部的背面侧,能相对于所述基部旋转;以及The rotating portion is disposed on the back side of the base portion and is rotatable relative to the base portion; and
    移动部,设置于所述旋转部中与所述叶片部对应的位置,当所述旋转部向第一方向旋转时,随着该旋转,使所述叶片部从第一位置向与该第一位置相比所述突出高度变高的第二位置移动,The moving part is provided at a position corresponding to the blade part in the rotating part, and when the rotating part rotates in a first direction, the blade part is moved from the first position to the first direction with the rotation. The position moves compared to the second position where the protruding height becomes higher,
    所述基部包括第一抵接部,当所述叶片部移动至所述第二位置时,所述旋转部与该第一抵接部接触,The base portion includes a first abutting portion, and when the blade portion moves to the second position, the rotating portion is in contact with the first abutting portion,
    当所述旋转部与所述第一抵接部接触时,所述基部与所述旋转部一体地旋转,所述波轮向所述第一方向进行旋转,When the rotating portion is in contact with the first abutting portion, the base portion rotates integrally with the rotating portion, and the pulsator rotates in the first direction,
    所述洗衣机还具备:The washing machine further includes:
    驱动马达,用于使所述旋转部旋转;以及A driving motor for rotating the rotating portion; and
    控制部,控制所述驱动马达,A control unit that controls the driving motor,
    所述控制部在使所述波轮向所述第一方向旋转以便使所述驱动马达的旋转上升至目标转速时,对所述驱动马达进行旋转上升控制,使得到所述目标转速为止的上升区间包括第一区间和继该第一区间之后的第二区间,使所述第一区间为匀速或加速度小于所述第二区间,When the control unit rotates the pulsator in the first direction so as to increase the rotation of the drive motor to a target rotation speed, the control unit controls the rotation of the drive motor to increase the rotation speed until the target rotation speed. The interval includes a first interval and a second interval subsequent to the first interval, so that the first interval has a uniform velocity or acceleration less than the second interval,
    在所述第一区间中所述旋转部与所述第一抵接部接触。In the first section, the rotating portion is in contact with the first abutting portion.
  2. 根据权利要求1所述的洗衣机,其特征在于,The washing machine according to claim 1, wherein:
    当所述旋转部向与所述第一方向相反的第二方向旋转时,随着该旋转,所述移动部使所述叶片部从所述第二位置向所述第一位置移动,When the rotating part rotates in a second direction opposite to the first direction, the moving part moves the blade part from the second position to the first position with the rotation,
    所述基部包括第二抵接部,当所述叶片部移动至所述第一位置时,所述旋转部与该第二抵接部接触,The base portion includes a second abutting portion, and when the blade portion moves to the first position, the rotating portion is in contact with the second abutting portion,
    当所述旋转部与所述第二抵接部接触时,所述基部与所述旋转部一体地旋转,所述波轮向所述第二方向进行旋转,When the rotating portion is in contact with the second abutting portion, the base portion rotates integrally with the rotating portion, and the pulsator rotates in the second direction,
    所述控制部在使所述波轮向所述第二方向旋转以便使所述驱动马达的旋转上升至所述目标转速时,对所述驱动马达进行所述旋转上升控制,The control section performs the rotation rising control on the driving motor when the pulsator is rotated in the second direction so as to increase the rotation of the driving motor to the target rotation speed,
    在所述第一区间中所述旋转部与所述第二抵接部接触。In the first section, the rotating portion is in contact with the second abutting portion.
  3. 根据权利要求2所述的洗衣机,其特征在于,还具备:The washing machine according to claim 2, further comprising:
    第一缓冲部,缓和所述旋转部与所述第一抵接部接触时的冲击;以及A first buffer portion that reduces an impact when the rotating portion is in contact with the first abutting portion; and
    第二缓冲部,缓和所述旋转部与所述第二抵接部接触时的冲击。The second buffer portion reduces an impact when the rotating portion is in contact with the second abutting portion.
  4. 根据权利要求2或3所述的洗衣机,其特征在于,The washing machine according to claim 2 or 3, wherein
    在所述移动部设置有倾斜面,An inclined surface is provided on the moving part,
    所述叶片部具有与所述倾斜面接触的接触部,The blade portion has a contact portion in contact with the inclined surface,
    所述接触部在所述叶片部从所述第一位置向所述第二位置移动时沿所述倾斜面上升,在所述叶片部从所述第二位置向所述第一位置移动时沿所述倾斜面下降。The contact portion rises along the inclined surface when the blade portion moves from the first position to the second position, and moves along the blade portion when the blade portion moves from the second position to the first position. The inclined surface descends.
PCT/CN2019/107476 2018-09-26 2019-09-24 Washing machine WO2020063574A1 (en)

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US5722265A (en) * 1995-12-28 1998-03-03 Daewoo Electronics Co., Ltd. Washing machine equipped with a laundry-striking apparatus
CN1201092A (en) * 1997-05-29 1998-12-09 大宇电子株式会社 Washing machine having wave-wheel assembly
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