轨道车辆用弹性车轮、弹性车轮组件及轨道车辆Elastic wheel for rail vehicle, elastic wheel assembly and rail vehicle
技术领域Technical field
本发明属于轨道车辆技术领域,涉及轨道车辆用弹性车轮,尤其涉及一种能够安装轮装制动盘的轨道车辆用弹性车轮、带轮装制动盘的弹性车轮组件以及装有该弹性车轮组件的轨道车辆。The invention belongs to the technical field of rail vehicles, and relates to elastic wheels for rail vehicles, in particular to an elastic wheel for rail vehicles capable of mounting wheel-mounted brake discs, an elastic wheel assembly with wheel-mounted brake discs, and an elastic wheel assembly equipped with the Rail vehicle.
背景技术Background technique
随着城市化进程的加快,具有经济、环保、便捷等优点的城市轨道交通成为解决城市交通问题的重要选择。由于传统地铁等轨道车辆大多采用刚性车轮,随着车辆运行速度变快以及轴重增加,车辆运行过程中的噪音和振动越来越严重,对城市环境和沿线居民的正常生活造成了严重影响,也降低了乘客的乘坐舒适性。With the acceleration of urbanization, urban rail transit with economic, environmental protection and convenience has become an important choice to solve urban traffic problems. As conventional rail vehicles such as subways mostly use rigid wheels, as the vehicle runs faster and the axle weight increases, the noise and vibration during the operation of the vehicle become more and more serious, which seriously affects the urban environment and the normal life of residents along the line. It also reduces passenger comfort.
弹性车轮是在车轮的轮箍与轮心之间嵌装减振橡胶等弹性减振材料,依靠橡胶材料的减振阻尼作用,能够有效降低轮轨噪声、缓和轮轨之间的冲击和振动。An elastic wheel is an elastic damping material such as vibration damping rubber embedded between the wheel hub and the wheel center. Depending on the damping and damping effect of the rubber material, it can effectively reduce wheel-rail noise and mitigate the impact and vibration between the wheel-rail.
弹性车轮通常是和制动装置的至少一部分配合使用的,然而,现有的弹性车轮的设计没有考虑到与制动装置配合使用时的要求以及制动装置和弹性车轮之间的相互影响,尤其是使用轮装制动盘的制动装置的情形。Elastic wheels are usually used in conjunction with at least a part of the braking device. However, the existing design of elastic wheels does not take into account the requirements when used with the braking device and the interaction between the braking device and the elastic wheel, especially This is the case where a wheel-mounted brake disc is used.
发明内容Summary of the Invention
按照本公开的一方面,提供一种轨道车辆用弹性车轮,包括轮箍、轮心、位于轮箍和轮心之间的减振元件,其中,所述轮心上设置有用于容纳并安装轮装制动盘的在轴向方向上相对所述轮箍的侧面内凹的环形槽。According to an aspect of the present disclosure, there is provided an elastic wheel for a rail vehicle, including a wheel hub, a wheel center, and a vibration damping element located between the wheel hub and the wheel center, wherein the wheel center is provided for receiving and installing the wheel. An annular groove of a brake disc that is recessed in the axial direction with respect to the side of the wheel hub.
根据本公开一实施例的轨道车辆用弹性车轮,其中,所述环形槽的靠近所述减振元件的一侧的槽壁上设置有台阶面,设置所述台阶面相对所述轮箍的侧面下沉的深度以使所述轮装制动盘与所述台阶面之间能够形成用于散热的第一间隙。According to an embodiment of the present disclosure, an elastic wheel for a rail vehicle, wherein a groove wall on a side of the annular groove near the vibration damping element is provided with a step surface, and a side surface of the step surface opposite to the wheel hub is provided. The sinking depth is such that a first gap for heat dissipation can be formed between the wheel-mounted brake disc and the step surface.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述环形槽的靠近所述减振元件的一侧的部分槽壁被构造 为相对所述轮装制动盘在径向上存在豁让空间。According to another embodiment of the present disclosure or any of the above embodiments, an elastic wheel for a rail vehicle, wherein a portion of a groove wall of a side of the annular groove near the vibration damping element is configured to be braked relative to the wheel There is room in the disk for radial clearance.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,还包括压环,所述压环可拆卸地固定安装在所述轮心的豁口处,从而所述压环、所述轮心的径向外沿部和所述轮箍之间包围形成用于容纳所述减振元件的环形内腔。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, further comprising a pressure ring, which is detachably fixedly installed at a notch of the wheel center, so that the pressure ring A ring-shaped inner cavity for accommodating the vibration-damping element is formed by enclosing a radially outer edge portion of the wheel center and the wheel hub.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述环形内腔的表面和/或所述环形槽的至少部分槽壁涂覆有隔热层。According to another embodiment of the present disclosure or any of the above embodiments, an elastic wheel for a rail vehicle, wherein a surface of the annular cavity and / or at least a part of a groove wall of the annular groove is coated with a heat insulation layer.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述减振元件采用能够耐受150℃或150℃以上的工作温度的橡胶材料制成。According to another embodiment of the present disclosure or any one of the above embodiments, the damping element is made of a rubber material capable of withstanding an operating temperature of 150 ° C. or more.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述压环与所述轮心的径向外沿部基本左右对称地布置。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein the pressure ring and the radially outer edge portion of the wheel center are arranged substantially symmetrically left and right.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述压环通过紧固螺钉固定相向地安装在所述轮心的径向外沿部上。According to another embodiment of the present disclosure or any of the above embodiments, the pressure wheel is fixedly opposed to each other on a radially outer edge portion of the wheel center by a fastening screw.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述环形内腔和减振元件的横截面为V形截面。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein a cross section of the annular inner cavity and the vibration damping element is a V-shaped cross section.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述V形截面的夹角大于或等于60°且小于或等于160°。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein an included angle of the V-shaped cross section is greater than or equal to 60 ° and less than or equal to 160 °.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述轮心的径向外沿部和所述压环分别相对所述轮箍形成有第二间隙,所述第二间隙具有上水平段、垂直段和下水平段,其中所述垂直段基本垂直于所述上水平段和下水平段,并且所述上水平段和所述下水平段通过所述垂直段相连通。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein the radial outer edge portion of the wheel center and the pressure ring respectively form a second gap with respect to the wheel hub, so The second gap has an upper horizontal section, a vertical section, and a lower horizontal section, wherein the vertical section is substantially perpendicular to the upper horizontal section and the lower horizontal section, and the upper horizontal section and the lower horizontal section pass through the vertical section. The segments are connected.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述上水平段的出口止于所述弹性车轮的轴向侧端面,所述下水平段的出口与所述环形内腔相通。According to another embodiment of the present disclosure or any of the above embodiments, an elastic wheel for a rail vehicle, wherein the exit of the upper horizontal section stops at an axial side end face of the elastic wheel, and the exit of the lower horizontal section and the The annular inner cavity communicates.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述上水平段、所述下水平段和所述垂直段的间距大于或等于1mm且小于或等于8mm。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein a distance between the upper horizontal section, the lower horizontal section, and the vertical section is greater than or equal to 1 mm and less than or equal to 8 mm.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车 轮,其中,所述轮心上设置有直辐板,在所述直辐板的两侧分别形成有环形槽。According to another embodiment of the present disclosure or any of the above embodiments, an elastic wheel for a rail vehicle, wherein the wheel center is provided with a straight spoke plate, and annular grooves are formed on both sides of the straight spoke plate, respectively.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述直辐板形成有用于安装防剪切销的第一孔和用于安装固定螺栓的第二孔。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein the straight spoke plate is formed with a first hole for installing a shear-proof pin and a second hole for installing a fixing bolt.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述轮心上设置有用于将所述弹性车轮安装在车轴上的毂孔,所述环形槽的靠近所述毂孔的一侧的槽壁上设置有注油孔。According to another embodiment of the present disclosure or any of the above embodiments, an elastic wheel for a rail vehicle is provided, wherein the hub is provided with a hub hole for mounting the elastic wheel on an axle, and the annular groove is close to the vehicle. An oil injection hole is provided on the groove wall on one side of the hub hole.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,设置所述环形槽下沉的深度以使所述轮箍的侧面相对所述轮装制动盘的工作面基本平齐。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein the depth of the annular groove is set so that the side of the wheel hub is opposite to the working surface of the wheel-mounted brake disc. Basically flush.
根据本公开另一实施例或以上任一实施例的轨道车辆用弹性车轮,其中,所述轨道车辆为轻轨车、有轨电车或地铁车辆。The elastic wheel for a rail vehicle according to another embodiment of the present disclosure or any one of the above embodiments, wherein the rail vehicle is a light rail vehicle, a tram, or a subway vehicle.
按照本公开的又一方面,提供一种带轮装制动盘的弹性车轮组件,其包括:According to yet another aspect of the present disclosure, there is provided an elastic wheel assembly with a wheel-mounted brake disc, which includes:
以上任一所述的轨道车辆用弹性车轮;以及Elastic wheels for rail vehicles as described above; and
轮装制动盘;Wheel-mounted brake discs
其中,所述轮装制动盘被固定安装在所述轨道车辆用弹性车轮的轮心的环形槽中。The wheel-mounted brake disc is fixedly installed in an annular groove of a wheel center of the elastic wheel for a rail vehicle.
根据本公开一实施例的弹性车轮组件,其中,所述轮装制动盘通过固定螺栓和防剪切销固定安装在所述轨道车辆用弹性车轮的轮心上。According to an elastic wheel assembly according to an embodiment of the present disclosure, the wheel-mounted brake disc is fixedly mounted on a wheel center of the elastic wheel for a rail vehicle by a fixing bolt and a shear pin.
按照本公开的还一方面,提供一种轨道车辆,其中,包括:According to still another aspect of the present disclosure, a rail vehicle is provided, including:
以上任一所述的轨道车辆用弹性车轮;以及Elastic wheels for rail vehicles as described above; and
具有轮装制动盘的制动装置;Braking device with wheel-mounted brake discs;
其中,所述轮装制动盘被固定安装在所述轨道车辆用弹性车轮的轮心的环形槽中。The wheel-mounted brake disc is fixedly installed in an annular groove of a wheel center of the elastic wheel for a rail vehicle.
根据本公开另一实施例的轨道车辆,其中,所述轨道车辆可以为轻轨车、有轨电车或地铁车辆。The rail vehicle according to another embodiment of the present disclosure, wherein the rail vehicle may be a light rail vehicle, a tram, or a subway vehicle.
根据以下描述和附图本发明的以上特征和操作将变得更加显而易见。The above features and operations of the present invention will become more apparent from the following description and drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
从结合附图的以下详细说明中,将会使本发明的上述和其他目的及优点更加完整清楚,其中,相同或相似的要素采用相同的标号表示。The above and other objects and advantages of the present invention will be made more complete and clear from the following detailed description in conjunction with the accompanying drawings, in which the same or similar elements are denoted by the same reference numerals.
图1是按照本发明一实施例的轨道车辆用弹性车轮的主视图。FIG. 1 is a front view of an elastic wheel for a rail vehicle according to an embodiment of the present invention.
图2是图1所示实施例的弹性车轮在A-A截面上的横截面图。Fig. 2 is a cross-sectional view of the elastic wheel of the embodiment shown in Fig. 1 in the A-A section.
图3是图1所示实施例的弹性车轮的轮心在A-A截面上的横截面图。Fig. 3 is a cross-sectional view of the wheel center of the elastic wheel of the embodiment shown in Fig. 1 in the A-A section.
图4是图1所示实施例的弹性车轮中的第二间隙的局部放大结构图。FIG. 4 is a partially enlarged structural diagram of a second gap in the elastic wheel of the embodiment shown in FIG. 1.
图5是按照本发明一实施例的弹性车轮组件在A-A'截面上的横截面图。FIG. 5 is a cross-sectional view of an elastic wheel assembly according to an embodiment of the present invention, taken along a section AA ′.
具体实施方式detailed description
出于简洁和说明性目的,本文主要参考其示范实施例来描述本发明的原理(包括结构)。但是,本领域技术人员将容易地认识到相同的原理(包括结构)可等效地应用于所有类型的弹性车轮,任何此类变化不背离本专利申请的真实精神和范围。而且,在下文描述中,参考了附图,这些附图图示特定的示范实施例。在不背离本发明的精神和范围的前提下可以对这些实施例进行机械和结构上的更改。此外,虽然本发明的特征是结合若干实施/实施例的仅其中之一来公开的,但是如针对任何给定或可识别的功能可能是期望和/或有利的,可以将此特征与其他实施/实施例的一个或多个其他特征进行组合。因此,下文描述不应视为在限制意义上的,并且本发明的范围由所附权利要求及其等效物来定义。For brevity and descriptive purposes, the principles (including structure) of the present invention are described herein primarily with reference to exemplary embodiments thereof. However, those skilled in the art will readily recognize that the same principles (including structures) can be equivalently applied to all types of elastic wheels, and any such changes do not depart from the true spirit and scope of this patent application. Moreover, in the following description, reference is made to the accompanying drawings, which illustrate specific exemplary embodiments. Mechanical and structural changes may be made to these embodiments without departing from the spirit and scope of the invention. Furthermore, although a feature of the invention is disclosed in connection with only one of several implementations / embodiments, this feature may be combined with other implementations if it may be desirable and / or advantageous for any given or identifiable function / One or more of the other features of the embodiment. Therefore, the following description should not be considered in a limiting sense, and the scope of the invention is defined by the appended claims and their equivalents.
尽管阐述本发明的广义范围的数值范围和参数是适合的,但是特定示例中阐述的数值是尽可能精确地进行报告的。然而,任何数值固有地包括因其相应测试测量中和/或机加工中常见的标准偏差必然导致的某些误差。而且,本文公开的所有范围应理解为涵盖其中包括的任何以及所有子范围。在被使用的情况下,术语“第一”、“第二”等不一定表示任何顺序或优先级关系,而是可以用于更清晰地将元件彼此区分。Although it is appropriate to describe the numerical ranges and parameters of the broad scope of the invention, the values set forth in the specific examples are reported as accurately as possible. Any numerical value, however, inherently includes certain errors necessarily resulting from standard deviations that are common in their respective test measurements and / or machining. Moreover, all ranges disclosed herein are understood to cover any and all subranges included therein. Where used, the terms "first", "second", etc. do not necessarily indicate any order or priority relationship, but may be used to more clearly distinguish elements from each other.
本文中使用的方位术语是相对于弹性车轮在正常使用时方位来 定义的,应当理解到,这些方向性术语是相对的概念,它们用于相对于的描述和澄清,其可以根据弹性车轮的方位的变化而相应地发生变化。The orientation terms used in this article are defined relative to the orientation of the elastic wheel in normal use. It should be understood that these directional terms are relative concepts. They are used for relative description and clarification. They can be based on the orientation of the elastic wheel. Changes accordingly.
图1所示为按照本发明一实施例的轨道车辆用弹性车轮的主视图;图2所示为图1所示实施例的弹性车轮在A-A截面上的横截面图;图3所示为图1所示实施例的弹性车轮在A-A截面上的轮心的横截面图;图4所示为图1所示实施例的弹性车轮中的第二间隙的局部放大结构图;图5所示为按照本发明一实施例的弹性车轮组件在A-A'截面上的横截面图。其中,图2示意的横截面是图1中的弹性车轮10的A-A截面,弹性车轮组件100是在图2示意的弹性车轮10上固定安装示例的轮装制动盘200来形成的。1 is a front view of an elastic wheel for a rail vehicle according to an embodiment of the present invention; FIG. 2 is a cross-sectional view of the elastic wheel of the embodiment shown in FIG. 1 on the AA section; The cross section of the wheel center of the elastic wheel of the embodiment shown in FIG. 1 on the AA section; FIG. 4 shows a partially enlarged structural view of the second gap in the elastic wheel of the embodiment shown in FIG. 1; FIG. 5 shows A cross-sectional view of an elastic wheel assembly according to an embodiment of the present invention in the AA ′ section. Wherein, the cross section shown in FIG. 2 is an A-A cross section of the elastic wheel 10 in FIG. 1, and the elastic wheel assembly 100 is formed by fixedly mounting an example wheel-mounted brake disc 200 on the elastic wheel 10 shown in FIG. 2.
以下结合图1至图5示例说明本发明一实施例的弹性车轮10和弹性车轮组件100。The elastic wheel 10 and the elastic wheel assembly 100 according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 5.
如图1所示,弹性车轮10主要地包括轮箍110(其也可以称为“轮辋”)、轮心140、位于轮箍110和轮心140之间的例如环状布置的减振元件120,减振元件120可以通过例如橡胶材料等具有弹性阻尼特性的材料制成,从而使弹性车轮10具有降低轮轨噪声、缓和轮轨之间的冲击和振动等功能。As shown in FIG. 1, the elastic wheel 10 mainly includes a wheel hub 110 (which may also be referred to as a “rim”), a wheel center 140, and, for example, a ring-shaped damping element 120 disposed between the wheel hub 110 and the wheel center 140. The damping element 120 may be made of a material having elastic damping properties, such as a rubber material, so that the elastic wheel 10 has functions of reducing wheel-rail noise, mitigating impact and vibration between the wheel-rail and the like.
在一实施例中,轮心140的中心位置设置有毂孔150,毂孔150用于将弹性车轮10安装在车轴(图中未示出)上,例如,毂孔150可以与车轴的一端过盈配合地压装。根据弹性车轮10在使用时相对车轴的方位,如图2所示的弹性车轮10的右侧为轴向外侧、弹性车轮10的左侧为轴向内侧;在车轴的轮对中,两个弹性车轮10的轴向内侧是相向的。将理解,弹性车轮10的“轴向”与车轴的“轴向”是基本相同的,并且,其与弹性车轮10的“径向”相垂直。这样,轮箍110的左右两个侧面分别为轴向内侧面111a和轴向外侧面111b。In an embodiment, a hub hole 150 is provided at the center of the wheel center 140. The hub hole 150 is used to mount the elastic wheel 10 on an axle (not shown in the figure). For example, the hub hole 150 may pass through one end of the axle. Press fit. According to the orientation of the elastic wheel 10 relative to the axle during use, as shown in FIG. 2, the right side of the elastic wheel 10 is axially outside and the left side of the elastic wheel 10 is axially inside. In the wheel pair of the axle, two elastic The axially inner sides of the wheels 10 face each other. It will be understood that the "axial" of the elastic wheel 10 is substantially the same as the "axial" of the axle, and that it is perpendicular to the "radial" of the elastic wheel 10. In this way, the left and right side surfaces of the wheel hub 110 are an axially inner side surface 111a and an axially outer side surface 111b, respectively.
在一实施例中,弹性车轮10还包括压环130,压环130例如可以以法兰盘的形式实现,在轮心140的径向外沿部145的轴向外侧(例如右半侧)上,可以设置豁口146,压环130能够可拆卸地固定安装在轮心140的径向外沿部145上,例如,定位安装在豁口146中并通过若干紧固螺钉131(例如在圆周方向上均匀分布的多个紧固螺钉131)固定在轮心140的径向外沿部145上。这样,压环130、轮心 140的具有豁口146的径向外沿部145和轮箍110之间可以包围形成用于容纳减振元件120的环形内腔。将理解,该环形内腔的形状和尺寸基本可以与减振元件120的形状和尺寸相对应地设计。In an embodiment, the elastic wheel 10 further includes a pressure ring 130. The pressure ring 130 may be implemented in the form of a flange, for example, on an axially outer side (such as the right half side) of the radial outer edge 145 of the wheel center 140. A notch 146 can be provided, and the pressure ring 130 can be detachably fixed and installed on the radial outer edge 145 of the wheel center 140, for example, positioned and installed in the notch 146 and through a plurality of fastening screws 131 (for example, uniform in the circumferential direction) A plurality of distributed fastening screws 131) are fixed on the radially outer edge portion 145 of the wheel center 140. In this way, the pressure ring 130, the radial outer edge portion 145 of the wheel center 140 with the notch 146, and the wheel hub 110 may surround and form an annular inner cavity for receiving the vibration damping element 120. It will be understood that the shape and size of the annular inner cavity may be designed substantially corresponding to the shape and size of the vibration damping element 120.
需要说明的是,压环130相对轮心140的可拆卸地设计来形成用于容纳所述减振元件120的环形内腔的情况下,在车轮检修维护时,只需使用例如扳手等工具就可以将弹性车轮10分解并组装,容易实现更换轮箍110、减振元件120等零件的操作,提高了弹性车轮10的可维护性,降低了弹性车轮10的使用和维护成本。It should be noted that in the case where the pressure ring 130 is detachably designed with respect to the wheel center 140 to form an annular inner cavity for accommodating the vibration damping element 120, when the wheel is overhauled and maintained, only a tool such as a wrench is needed. The elastic wheel 10 can be disassembled and assembled, and the operation of replacing the parts such as the wheel hub 110 and the vibration damping element 120 is easily realized. The maintainability of the elastic wheel 10 is improved, and the use and maintenance costs of the elastic wheel 10 are reduced.
具体地,压环130可以与轮心140的径向外沿部145基本左右对称地设置,环形内腔因此也是基本左右对称的。Specifically, the pressure ring 130 may be disposed substantially symmetrically with respect to the radial outer edge 145 of the wheel center 140, and thus the annular inner cavity is also substantially symmetrical with respect to the left and right.
具体地,环形内腔和减振元件120的横截面(即径向截面)为V形截面,这样,减振元件120不但可以承受径向的压缩载荷,还可以承受轴向的横向载荷(例如在通过轨道曲线时),有利于提高弹性车轮的整体承载能力。可选地,V形截面的夹角大于或等于60°且小于或等于160°,进一步优选为,V形截面的夹角大于或等于90°且小于或等于120°,可使轴向刚度和径向刚度获得更佳的匹配,提高弹性车轮的整体承载能力,增强车辆通过曲线时的安全性;更进一步优选为,V形截面的夹角大于或等于100°且小于或等于120°,轴向刚度和径向刚度获得最合理的匹配,更有利于弹性车轮的整体承载能力的提高,进一步增强车辆通过曲线时的安全性;更好地,V形截面的夹角例如为110°。Specifically, the cross-section (that is, the radial section) of the annular cavity and the vibration damping element 120 is a V-shaped cross section. In this way, the vibration damping element 120 can not only bear a radial compression load but also an axial lateral load (for example, When passing the track curve), it is beneficial to improve the overall bearing capacity of the elastic wheel. Optionally, the included angle of the V-shaped section is greater than or equal to 60 ° and less than or equal to 160 °, and further preferably, the included angle of the V-shaped section is greater than or equal to 90 ° and less than or equal to 120 °, which can make the axial stiffness and The radial rigidity is better matched, improving the overall bearing capacity of the elastic wheels, and enhancing the safety of the vehicle when passing through the curve; it is even more preferred that the included angle of the V-shaped section is greater than or equal to 100 ° and less than or equal to 120 °, and the shaft Obtaining the most reasonable matching of the radial stiffness and the radial stiffness is more conducive to the improvement of the overall bearing capacity of the elastic wheels, and further enhances the safety of the vehicle when passing through the curve; better, the included angle of the V-shaped section is, for example, 110 °.
需要说明的是,减振元件120可以为圆环结构,也可以是分块式结构,其具体结构并不限于以上实施例。It should be noted that the vibration damping element 120 may be a ring structure or a block structure, and the specific structure is not limited to the above embodiment.
继续如图1至图5所示,轮心140上可以设置有在轴向方向上相对轮箍110的侧面内凹的环形槽149,环形槽149可以设置在轮心140的两侧。环形槽149用于容纳并安装轮装制动盘200(如图5所示),因此,环形槽149的数量和/或形状可以根据轮装制动盘200的结构来相应地设计。在一实施例中,轮心140的轴向内侧和轴向外侧上都设置有环形槽149,从而,可以用来定位安装轮装制动盘对。Continuing as shown in FIGS. 1 to 5, the wheel center 140 may be provided with annular grooves 149 recessed from the side of the wheel hub 110 in the axial direction, and the annular grooves 149 may be provided on both sides of the wheel center 140. The annular grooves 149 are used to receive and install the wheel-mounted brake disc 200 (as shown in FIG. 5). Therefore, the number and / or shape of the annular grooves 149 can be designed according to the structure of the wheel-mounted brake disc 200. In one embodiment, both the axially inner side and the axially outer side of the wheel center 140 are provided with annular grooves 149, so that they can be used to position and install wheel-mounted brake disc pairs.
在一实施例中,轮心140上设置有相对较薄的直辐板141,轮心140的中央部分和径向外沿部145之间是通过直辐板141连接,在直辐板141的两侧,分别形成有如图2和图3所示的环形槽149。直辐 板141和相应的环形槽149例如可以通过铸造、锻造或机加工等方式形成。In one embodiment, a relatively thin straight spoke plate 141 is provided on the wheel center 140. The central portion of the wheel core 140 and the radial outer edge portion 145 are connected by the straight spoke plate 141. On both sides, annular grooves 149 as shown in FIGS. 2 and 3 are formed, respectively. The straight spoke plate 141 and the corresponding annular groove 149 may be formed by, for example, casting, forging, or machining.
具体地,轮装制动盘对可以通过若干个固定螺栓211(如图5所示)固定安装轮心140上,为抵抗在制动过程中产生的较大的制动力,轮装制动盘对的轮装制动盘200还通过若干个防剪切销210固定在轮心140上(如图5所示);对应地,直辐板141形成有若干个用于安装防剪切销210的第一孔142和若干个用于安装固定螺栓的第二孔143。这样,可以保证轮装制动盘200的工作的可靠性,并且,第一孔142和第二孔143分开地设置,利用了第二孔143的加工精度要求低、成本低的特点,可以减少具有防剪切功能的第一孔142的数量,降低弹性车轮组件100的成本。Specifically, the wheel-mounted brake disc pair can be fixed on the wheel center 140 by a plurality of fixing bolts 211 (as shown in FIG. 5). In order to resist the large braking force generated during braking, the wheel-mounted brake disc pair The pair of wheel-mounted brake discs 200 are also fixed on the wheel center 140 by a plurality of shear-proof pins 210 (as shown in FIG. 5); correspondingly, the straight spoke plate 141 is formed with a plurality of shear-proof pins 210. The first hole 142 and a plurality of second holes 143 for fixing bolts. In this way, the reliability of the work of the wheel-mounted brake disc 200 can be ensured, and the first hole 142 and the second hole 143 are separately provided, which takes advantage of the low processing accuracy requirements and low cost of the second hole 143, which can reduce The number of the first holes 142 having the anti-shear function reduces the cost of the elastic wheel assembly 100.
其中,第一孔142的数量小于第二孔143的数量,第一孔142的数量例如可以为4个或4个以上,第二孔143的数量例如可以为8个或8个以上。第一孔142在直辐板141的圆周方向上均匀地布置,第二孔143可以在圆周方向上均匀地布置,例如布置在第一孔142的两侧。The number of the first holes 142 is smaller than the number of the second holes 143. For example, the number of the first holes 142 may be four or more, and the number of the second holes 143 may be eight or more. The first holes 142 are uniformly arranged in the circumferential direction of the straight spoke plate 141, and the second holes 143 may be uniformly arranged in the circumferential direction, for example, arranged on both sides of the first hole 142.
因此,轮装制动盘200通过固定螺栓211和防剪切销210可以方便地安装在轮心140的直辐板141的两侧。Therefore, the wheel-mounted brake disc 200 can be conveniently installed on both sides of the straight spoke plate 141 of the wheel center 140 through the fixing bolt 211 and the shear pin 210.
申请人考虑到,轮装制动盘200固定安装在环形槽149中的情况下,轮装制动盘200在制动工况条件下容易因为制动摩擦产生大量的热量(即制动热),特别是速度高、轴重大条件下的轨道车辆,这些制动热非常容易通过与轮装制动盘200接触的轮心140等传递至减振元件120,导致减振元件120容易长期在高温工况下工作或容易损坏,进而影响弹性车轮10的整体性能,从而降低弹性车轮的使用寿命。为此,在一实施例中,环形槽149的靠近减振元件120的一侧(即径向外侧)的槽壁上设置有台阶面148,设置台阶面148相对轮箍110的侧面111a或111b下沉的深度,以使轮装制动盘200与台阶面148之间能够形成用于散热的第一间隙147(如图5所示),第一间隙147在轴向上形成相应间距;这样,不但轮装制动盘200产生的制动热可以通过例如通风散热的方式从第一间隙147散发出去。而且,环形槽149的靠近减振元件120的一侧的部分槽壁被构造为相对轮装制动盘200在径向上存在豁让空间(即径向豁让空间),例如槽壁与制动盘 20形成周向的豁口,槽壁对应形成的径向豁让空间可以相对轮装制动盘200豁让,在轮心尺寸相同的条件下,轮装制动盘200的摩擦半径不容易受环形槽149的径向尺寸影响,有利于增大了轮装制动盘200的摩擦半径、提高轨道车辆的制动力。此外,第一间隙147和该豁让空间也有利于避免在轮装制动盘200发生磨耗的情况下制动夹钳与车轮侧面发生干涉。将理解,环形槽149的靠近毂孔150的一侧(即径向内侧)的槽壁与轮装制动盘200之间容易形成用于散热的间隙;根据需要,也可以在该槽壁上形成类似台阶面148的台阶结构。The applicant considers that in the case where the wheel-mounted brake disc 200 is fixedly installed in the annular groove 149, the wheel-mounted brake disc 200 is liable to generate a large amount of heat (ie, brake heat) due to braking friction under braking conditions. Especially for rail vehicles under high speed and heavy axle conditions, these brake heats are very easily transmitted to the damping element 120 through the wheel center 140 and the like that are in contact with the wheel-mounted brake disc 200, resulting in the damping element 120 being prone to high temperatures for a long time. Working under the working conditions or easy to damage, and then affect the overall performance of the elastic wheel 10, thereby reducing the service life of the elastic wheel. For this reason, in an embodiment, a groove wall 149 on a side of the annular groove 149 near the damping element 120 (ie, radially outward) is provided with a stepped surface 148, and the stepped surface 148 is opposite to the side surface 111 a or 111 b of the wheel hub 110. The sinking depth, so that a first gap 147 for heat dissipation can be formed between the wheel-mounted brake disc 200 and the stepped surface 148 (as shown in FIG. 5), and the first gap 147 forms a corresponding distance in the axial direction; Not only can the braking heat generated by the wheel-mounted brake disc 200 be dissipated from the first gap 147 through, for example, ventilation and heat dissipation. Moreover, a part of the groove wall of the annular groove 149 on the side close to the vibration-damping element 120 is configured to have a clearance space (ie, a radial clearance space) in the radial direction with respect to the wheel-mounted brake disc 200, such as the groove wall and the brake The disc 20 forms a circumferential notch, and the radial clearance space corresponding to the groove wall can be allowed relative to the wheel-mounted brake disc 200. Under the condition that the wheel center size is the same, the friction radius of the wheel-mounted brake disc 200 is not easily affected. The influence of the radial size of the annular groove 149 is beneficial to increase the friction radius of the wheel-mounted brake disc 200 and improve the braking force of the rail vehicle. In addition, the first gap 147 and the clearance space are also beneficial to avoid interference between the brake caliper and the side of the wheel when the wheel-mounted brake disc 200 is worn. It will be understood that a gap for heat dissipation is easily formed between the groove wall on the side of the annular groove 149 near the hub hole 150 (that is, the radially inner side) and the wheel-mounted brake disc 200; A step structure similar to the step surface 148 is formed.
需要说明的是,环形槽149可以具有对应径向内侧1491(参见图3)和径向外侧1492(参见图3)两侧的槽壁,在某些情形下,也可以仅在一侧对应设置的槽壁。It should be noted that the annular groove 149 may have groove walls corresponding to both sides of the radial inner side 1491 (see FIG. 3) and the radial outer side 1492 (see FIG. 3). Trough wall.
在一实施例中,第一间隙147在轴向的尺寸可以为5mm~15mm(例如8mm)。对应压环130一侧的环形槽149的台阶面148可以部分地由槽壁形成,其他部分可以通过压环130形成,例如,通过将压环130的外侧面构造为与轴向内侧的环形槽149的部分槽壁相对称(如图2所示)。In an embodiment, the size of the first gap 147 in the axial direction may be 5 mm to 15 mm (for example, 8 mm). The stepped surface 148 of the annular groove 149 corresponding to the side of the pressure ring 130 may be partially formed by the groove wall, and other parts may be formed by the pressure ring 130, for example, by configuring the outer side surface of the pressure ring 130 to be an annular groove inside the axial direction. Part of the groove wall of 149 is symmetrical (as shown in Figure 2).
考虑制动热的情况下,在一实施例中,安装减振元件120的环形内腔的表面可以涂覆有隔热层,例如,减振元件120与轮心140和压环130的接触界面上喷涂相应的隔热层,这样,可以减少制动热传递至减振元件120;在又一实施例中,环形槽149的槽壁也可以涂覆有隔热层,以减少制动热传递至减振元件120。隔热层具体可以但不限于为金属用陶瓷纤维隔热防腐涂层等材料。In the case of considering braking heat, in one embodiment, the surface of the annular inner cavity where the damping element 120 is installed may be coated with a thermal insulation layer, for example, the contact interface between the damping element 120 and the wheel center 140 and the pressure ring 130 Corresponding thermal insulation layer is sprayed on, so that the braking heat transfer to the vibration damping element 120 can be reduced; in another embodiment, the groove wall of the annular groove 149 can also be coated with a thermal insulation layer to reduce the braking heat transfer. To the vibration reduction element 120. The heat-insulating layer may be specifically, but not limited to, a material such as a ceramic fiber heat-insulating anticorrosive coating for metal.
考虑制动热的情况下,在一实施例中,减振元件120可以采用能够耐受150℃或150℃以上的工作温度的橡胶材料制成,减振元件120具体可以但不限于为具有耐高温性能的合成橡胶等弹性材料制成。这样,可以提高减振元件120的耐热性、延长弹性车轮10的使用寿命或减少其维护操作。In consideration of braking heat, in one embodiment, the vibration damping element 120 may be made of a rubber material capable of withstanding an operating temperature of 150 ° C or higher. The vibration damping element 120 may specifically, but not limited to, have a resistance to Made of elastic materials such as high temperature synthetic rubber. In this way, the heat resistance of the vibration damping element 120 can be improved, the service life of the elastic wheel 10 can be extended, or the maintenance operation thereof can be reduced.
将理解,以上示例的方式中,例如,形成用于散热的第一间隙147、在环形槽149的槽壁和/或环形内腔的表面涂覆隔热层、减振元件120使用具有耐高温性能好的弹性橡胶材料等,它们是可以任意地组合地实施,当然也可以全部地同时实施;同时实施时,可以最小化地减小轮装制动盘200对弹性车轮10的性能的负面影响,例如,有利于提 高弹性车轮10的使用寿命。It will be understood that, in the above-exemplified manner, for example, the first gap 147 for heat dissipation is formed, the groove wall of the annular groove 149 and / or the surface of the annular inner cavity is coated with a heat-insulating layer, and the vibration damping element 120 uses a material having high temperature Elastic rubber materials with good performance, etc., can be implemented in any combination, of course, all of them can be implemented simultaneously; at the same time, the negative impact of the wheel-mounted brake disc 200 on the performance of the elastic wheel 10 can be minimized. For example, it is beneficial to improve the service life of the elastic wheel 10.
继续如图5所示,轮装制动盘200具有相应的用于制动的工作面,即工作面201a和201b,在一实施例中,可以通过设置每个环形槽149下沉的深度,以使轮箍110的侧面111a,111b相对轮装制动盘200的工作面基本平齐,例如,轴向内侧面111a与轮装制动盘200的工作面201a平齐,轴向外侧面111b与轮装制动盘200的工作面201b大致平齐。这样,确保车轮外形轮廓满足限界要求,同时方便基础制动装置的制动夹钳的安装及拆卸。As shown in FIG. 5, the wheel-mounted brake disc 200 has corresponding working surfaces for braking, that is, the working surfaces 201 a and 201 b. In one embodiment, by setting the depth at which each annular groove 149 sinks, The side surfaces 111a, 111b of the wheel hub 110 are substantially flush with the working surface of the wheel-mounted brake disc 200, for example, the axial inner side surface 111a is flush with the working surface 201a of the wheel-mounted brake disc 200, and the axial outer side 111b It is substantially flush with the working surface 201b of the wheel-mounted brake disc 200. In this way, it is ensured that the wheel profile meets the limit requirements, and at the same time, it is convenient to install and remove the brake caliper of the basic braking device.
如图2和图4所示,在一实施例中,轮心140的径向外沿部145和压环130分别相对轮箍110形成有用于能够同时容让减振元件120产生径向变形和轴向变形的第二间隙121,第二间隙121采用迷宫式设计,其具有上水平段1211、垂直段1212和下水平段1213,其中,垂直段1212基本垂直于上水平段1211和下水平段1213,上水平段1211和下水平段1213通过垂直段1212相连通,上水平段1211和下水平段1213的径向间隙可以均为h
1,上水平段1211的出口止于弹性车轮10的轴向侧端面,下水平段1213的出口与环形内腔相通。这种结构的间隙设计,弹性车轮10的弹性元件120仅产生径向变形量(例如h
1)时其基本不影响其垂直段1212的间距h
2,从而基本不影响其所能容让的减振元件120的轴向变形量;同理,弹性车轮10的弹性元件120仅产生轴向变形量(例如h
2)时其基本不影响其上水平段1211和下水平段1213的间距h
2,从而基本不影响其所能容让的减振元件120的径向变形量;这样,很好地解决了弹性车轮10的径向变形量和轴向变形量对变形间隙(h
1和h
2)的相互影响的问题,使弹性车轮在正常运行工况下避免轮箍110与轮心140、压环130之间产生接触磨损,提高了弹性车轮10的安全性,同时也延长了弹性车轮10的使用寿命;同时,还可以最大程度地发挥弹性车轮10的优点,使弹性车轮10可以依靠减振元件120的弹性阻尼特性充分发挥降低轮轨噪音和车辆振动、提高旅客乘坐舒适性的作用,从而具有优异的减振降噪性能。
As shown in FIG. 2 and FIG. 4, in an embodiment, the radial outer edge portion 145 and the pressure ring 130 of the wheel center 140 are respectively formed with respect to the wheel hub 110 so as to simultaneously allow the vibration damping element 120 to generate radial deformation and The axially deformed second gap 121 adopts a labyrinth design. The second gap 121 has an upper horizontal section 1211, a vertical section 1212, and a lower horizontal section 1213. The vertical section 1212 is substantially perpendicular to the upper horizontal section 1211 and the lower horizontal section. 1213, the upper horizontal section 1211 and the lower horizontal section 1213 through 1212 are connected through the vertical, radial horizontal section 1211 and the lower horizontal section 1213 may each gap h 1, the horizontal section 1211 of outlet axis beyond the elastic wheel 10 To the lateral end surface, the exit of the lower horizontal section 1213 communicates with the annular inner cavity. With the gap design of this structure, when the elastic element 120 of the elastic wheel 10 only generates a radial deformation (for example, h 1 ), it basically does not affect the distance h 2 of its vertical section 1212, so it does not substantially affect the reduction of its allowable reduction. The amount of axial deformation of the vibration element 120; similarly, when the elastic element 120 of the elastic wheel 10 generates only the amount of axial deformation (such as h 2 ), it does not substantially affect the distance h 2 between the upper horizontal section 1211 and the lower horizontal section 1213, Thus, the amount of radial deformation of the vibration-damping element 120 that it can tolerate is not substantially affected; in this way, the clearance between the radial deformation and the axial deformation of the elastic wheel 10 (h 1 and h 2 ) is well solved. The problem of mutual influence makes the elastic wheel avoid contact wear between the wheel hub 110 and the wheel center 140 and the pressure ring 130 under normal operating conditions, which improves the safety of the elastic wheel 10 and also extends the elastic wheel 10 At the same time, the advantages of the elastic wheel 10 can also be maximized, so that the elastic wheel 10 can rely on the elastic damping characteristics of the vibration damping element 120 to fully play the role of reducing wheel-rail noise and vehicle vibration, and improving passenger comfort. Has excellent vibration and noise reduction performance.
需要说明的是,图2中示出两个第二间隙121的结构是基本相似的,例如,它们左右对称地设计并且具有相同的尺寸。第二间隙121能够同时容让减振元件120产生径向变形和轴向变形,容让的径向变 形量由上水平段1211和下水平段1213的间距h
1确定,容让的轴向变形量由垂直段1212的间距h
2确定。可以根据具体要求来设置上水平段1211和下水平段1213的间距h
1以及垂直段1212的间距h
2,例如,上水平段1211的间距和下水平段1213的间距均为h
1,垂直段1212的间距h
2也可以等于h
1,h
2和h
1为1mm-8mm,进一步优选,h
1和h
2为2mm-6mm,具体分别为3mm。
It should be noted that the structures of the two second gaps 121 shown in FIG. 2 are basically similar, for example, they are symmetrically designed on the left and right sides and have the same size. The second gap 121 can simultaneously allow radial and axial deformations of the vibration damping element 120, and the amount of the allowed radial deformation is determined by the distance h 1 between the upper horizontal section 1211 and the lower horizontal section 1213. The allowed axial deformation The amount is determined by the spacing h 2 of the vertical segments 1212. The distance h 1 between the upper horizontal section 1211 and the lower horizontal section 1213 and the distance h 2 between the vertical section 1212 can be set according to specific requirements. For example, the distance between the upper horizontal section 1211 and the lower horizontal section 1213 are both h 1. The vertical section The interval h 2 of 1212 may also be equal to h 1 , h 2 and h 1 are 1 mm-8 mm, and more preferably, h 1 and h 2 are 2 mm-6 mm, specifically 3 mm, respectively.
具体地,继续如图1所示,压环130和轮箍110之间可以设置若干条(例如4条)接地回流导线,以实现了弹性车轮10的电流接地回流功能。Specifically, as shown in FIG. 1, several (for example, four) ground return wires may be provided between the pressure ring 130 and the wheel hub 110 to implement the current ground return function of the elastic wheel 10.
具体地,继续如图2和图3所示,在轮心140上,可以对应毂孔150设置注油孔144,以向毂孔150实现注油功能,从而方便车轮与车轴之间的组装与拆卸。具体地,在环形槽149的靠近所述毂孔150的一侧的槽壁上设置有注油孔144,注油操作相对更为方便。Specifically, as shown in FIG. 2 and FIG. 3, an oil injection hole 144 may be provided on the wheel center 140 corresponding to the hub hole 150 to implement an oil injection function to the hub hole 150, thereby facilitating assembly and disassembly between the wheel and the axle. Specifically, an oil injection hole 144 is provided on a groove wall of a side of the annular groove 149 near the hub hole 150, and the oil injection operation is relatively more convenient.
以上示例的弹性车轮10和弹性车轮组件100可以应用于轨道车辆,如轻轨车、有轨电车等,尤其适用于采用轮盘制动的地铁车辆,并且能够满足例如地铁车辆在相对重载条件下的减振性能、降噪性能、承载性能等要求;弹性车轮10可以根据轮装制动盘200的外形尺寸设计合理的安装空间,轮装制动盘200得到合理安装的同时,可以大大减小了轮装制动盘200产生的制动热对弹性车轮10的性能的影响。The elastic wheels 10 and elastic wheel assemblies 100 of the above examples can be applied to rail vehicles, such as light rail cars, trams, etc., and are particularly suitable for subway vehicles using roulette braking, and can meet the requirements of, for example, subway vehicles under relatively heavy loads. Requirements for vibration damping performance, noise reduction performance, load-bearing performance, etc .; the elastic wheels 10 can be designed with reasonable installation space according to the external dimensions of the wheel-mounted brake disc 200. While the wheel-mounted brake disc 200 is properly installed, it can greatly reduce The influence of the braking heat generated by the wheel-mounted brake disc 200 on the performance of the elastic wheel 10 is described.
需要理解的是,以上示例的弹性车轮10和弹性车轮组件100相比于轮箍侧面作为制动面的弹性车轮的方案(例如申请号为CN201520788687.X、名称为“低地板轨道车辆用弹性车轮”所公开的弹性车轮,其可以实现制动时由制动夹钳直接夹紧轮箍或轮辋的侧面即可实现制动),不会产生该方案所导致的以下弊端:(1)导致轮箍重量增加,使转向架簧下质量(例如位于减振悬挂以下直接承载于轨道表面的质量)增大,导致轮轨冲击力过大,影响轮轨使用寿命和乘坐舒适性,同时车轮磨耗到限更换轮箍时容易导致材料浪费,(2)由于需要在轮箍预留制动盘面位置,起到减振作用的减振元件的安装半径缩小,导致减振元件有效数量或体积减小,降低了弹性车轮的承载性能和减振阻尼性能。It should be understood that the elastic wheel 10 and the elastic wheel assembly 100 in the above example are compared with the solution of the elastic wheel on the side of the wheel hub as a braking surface (for example, the application number is CN201520788687.X, and the name is “Elastic Wheel for Low-Floor Rail Vehicles” "The disclosed elastic wheel can be braked by the brake caliper directly clamping the side of the rim or rim when braking, and it will not cause the following disadvantages caused by this solution: (1) the wheel The increase in hoop weight increases the bogie unsprung mass (such as the mass that is directly carried on the track surface below the damping suspension), resulting in excessive wheel-rail impact forces, affecting wheel-rail life and riding comfort, and at the same time, wheel wear It is easy to cause material waste when replacing the wheel rims. (2) The installation radius of the vibration damping elements is reduced due to the need to reserve the brake disc surface position on the wheel rims, resulting in a reduction in the effective number or volume of vibration damping elements. It reduces the load-bearing performance and vibration damping performance of elastic wheels.
以上例子主要说明了本公开的轨道车辆用弹性车轮以及相应的 弹性车轮组件。尽管只对其中一些本发明的实施方式进行了描述,但是本领域普通技术人员应当了解,本发明可以在不偏离其主旨与范围内以许多其他的形式实施。因此,所展示的例子与实施方式被视为示意性的而非限制性的,在不脱离如所附各权利要求所定义的本发明精神及范围的情况下,本发明可能涵盖各种的修改与替换。The above examples mainly describe the elastic wheels for rail vehicles and the corresponding elastic wheel assemblies of the present disclosure. Although only some of the embodiments of the present invention have been described, those skilled in the art should understand that the present invention can be implemented in many other forms without departing from the spirit and scope thereof. Therefore, the illustrated examples and implementations are to be regarded as illustrative rather than restrictive, and the present invention may cover various modifications without departing from the spirit and scope of the present invention as defined by the appended claims. With replacement.