WO2020057079A1 - Wireless passive sensor and manufacturing method therefor - Google Patents
Wireless passive sensor and manufacturing method therefor Download PDFInfo
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- WO2020057079A1 WO2020057079A1 PCT/CN2019/079132 CN2019079132W WO2020057079A1 WO 2020057079 A1 WO2020057079 A1 WO 2020057079A1 CN 2019079132 W CN2019079132 W CN 2019079132W WO 2020057079 A1 WO2020057079 A1 WO 2020057079A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000002245 particle Substances 0.000 claims abstract description 49
- 239000000758 substrate Substances 0.000 claims abstract description 39
- 230000001939 inductive effect Effects 0.000 claims abstract description 34
- 239000002184 metal Substances 0.000 claims description 30
- 238000001514 detection method Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 3
- 238000005530 etching Methods 0.000 claims description 3
- 238000000206 photolithography Methods 0.000 claims description 3
- 230000008719 thickening Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010923 batch production Methods 0.000 abstract 1
- 230000008859 change Effects 0.000 description 5
- 239000002609 medium Substances 0.000 description 4
- 230000003071 parasitic effect Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume, or surface-area of porous materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/26—Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
- G01R27/2617—Measuring dielectric properties, e.g. constants
Definitions
- the invention relates to the field of microelectronics technology, in particular to a wireless passive sensor and a manufacturing method thereof.
- Particulates are very common in daily life and industrial production, such as pollution particles in the atmosphere and water environment, industrial products and foreign particles on packaging. There are many types of particles, which can be roughly divided into solid particles and liquid particles. It is very necessary to detect the quality and composition of particles.
- the characteristic information includes the size, number, color, composition, etc. of the particles.
- the high-precision laser particle detector using the principle of photoresistance is suitable for the rapid determination of the concentration of inhalable particulate matter (PM10) in public places, the detection of dust concentrations in labor and health aspects such as production sites in industrial and mining enterprises, and transparent liquids in various dispersion media Detection of the size and number of insoluble particles in the medium. It can be seen that at present, the detection of particles is mainly an optical method.
- the present invention aims to solve at least one of the technical problems existing in the prior art, and proposes a wireless passive sensor and a manufacturing method thereof.
- a wireless passive sensor including:
- An insulating dielectric layer disposed on one side of the substrate in a thickness direction thereof;
- a fixing member disposed on a side of the insulating medium layer facing away from the substrate;
- An inductance component is connected to the fixing member, the inductance component is suspended above the substrate, and a side of the inductance component facing away from the substrate is used to carry particles to be tested, so that A mechanical resonance and an electromagnetic resonance are generated under the action of the particles, so as to realize the detection of the mass and the dielectric constant of the particles to be tested.
- the inductive component includes an inductive structure and a bearing structure; wherein,
- the inductance structure is connected to the fixing member, and the inductance structure is suspended above the substrate;
- the supporting structure is disposed on a side of the inductive structure facing away from the substrate, and the supporting structure is used to carry the particles to be tested.
- the inductance structure includes a main body portion and a flat plate portion; wherein,
- a first end of the main body portion is connected to the fixing member, and a second end of the main body portion is connected to the flat plate portion;
- the carrying structure is disposed on a side of the flat plate portion facing away from the substrate.
- the main body portion is wound around the first end to the second end to form a multi-turn structure.
- the size of the bearing structure is adapted to the size of the particles to be measured.
- the fixing member has a frame structure, and the inductance component is enclosed in the frame structure.
- the inductor structure includes a first metal film, a dielectric film, and a second metal film disposed in sequence, the first metal film faces the substrate, the second metal film faces away from the substrate, and The first metal film and the second metal film constitute an LC resonance circuit.
- the surface of the inductive structure is subjected to a thickening treatment.
- the wireless passive sensor includes the wireless passive sensor described in the foregoing, and the manufacturing method includes:
- Step S110 deposit an insulating dielectric layer on the surface of the substrate
- Step S120 apply a sacrificial layer and etch
- Step S130 depositing and forming the inductance component
- Step S140 apply a sacrificial layer and etch
- Step S150 deposit a dielectric layer and etch to form the fixing member
- Step S160 The sacrificial layer is etched to release the inductance component.
- step S130 specifically includes:
- a first metal layer, a dielectric layer, and a second metal layer are sequentially deposited, and the first metal layer, the dielectric layer, and the second metal layer are subjected to photolithography and etching to form the inductance structure, and the inductance structure is formed.
- a dielectric layer is deposited and etched to form the carrier structure.
- the wireless passive sensor and the manufacturing method thereof of the present invention can use the characteristics of the mechanical resonance and the electromagnetic resonance of the inductive component to detect the mass and the dielectric constant of the particles at the same time.
- no lead wires and battery power are required, and it can be used in harsh environments such as closed environments or rotating environments. It is an on-chip integrated structure, which has the advantages of small size, low power consumption, and mass production.
- FIG. 1 is a schematic structural diagram of a wireless passive sensor in a first embodiment of the present invention
- FIG. 2 is a cross-sectional view of the wireless passive sensor shown in FIG. 1 along the AA direction;
- FIG. 3 is a flowchart of a method for manufacturing a wireless passive sensor in a second embodiment of the present invention.
- a first aspect of the present invention relates to a wireless passive sensor 100.
- the wireless passive sensor 100 includes a substrate 110, an insulating dielectric layer 120, a fixing member 130, and an inductance component 140.
- the insulating dielectric layer 120 is disposed on one side of the substrate 110 in the thickness direction. As shown in FIG. 2, the insulating dielectric layer 120 is disposed on the upper surface of the substrate 110.
- the fixing member 130 is disposed on a side of the insulating medium layer 120 facing away from the substrate 110. As shown in FIG. 2, the fixing member 130 is disposed on an upper surface of the insulating medium layer 120.
- An inductive component 140 is connected to the fixing member 130, the inductive component 140 is suspended above the substrate 110, and a side of the inductive component 140 facing away from the substrate 110 is used to carry particles to be tested (in the figure (Not shown), so as to generate mechanical resonance and electromagnetic resonance under the action of the particles to be tested, so as to achieve detection of the mass and dielectric constant of the particles to be tested.
- the mechanical resonance frequency of the inductive component 140 is determined by its mass and elastic coefficient. Therefore, after the particles to be measured are placed on the inductive component 140, the mechanical resonance frequency of the inductive component 140 will change. By measuring the amount of change in the mechanical resonance frequency, the mass of the particles can be calculated.
- the electromagnetic resonance frequency of the inductive component 140 is determined by its inductance and parasitic capacitance. When the particles to be tested are placed, the parasitic capacitance of the inductive component 140 will change, and the electromagnetic resonance frequency of the inductive component 140 will change accordingly. By measuring the amount of change in the electromagnetic resonance frequency, the dielectric constant of the particles can be calculated.
- the mass of the inductive component 140 increases. After the mass of the inductive component 140 increases, its mechanical resonance frequency will decrease accordingly; at the same time, the parasitic capacitance of the inductive component 140 increases. Increasing the parasitic capacitance of the inductive component 140 will reduce its electromagnetic resonance frequency.
- the vibration resonance meter can be used to calibrate the mechanical resonance frequency of the wireless passive sensor 100 in this embodiment to establish the relationship between the mechanical resonance frequency and the mass of different particles.
- the readout coil is used to calibrate the electromagnetic resonance frequency of the wireless passive sensor 100 in this embodiment to establish the relationship between the electromagnetic resonance frequency and the dielectric constant of different particles.
- the mechanical resonance frequency and electromagnetic resonance frequency of the wireless passive sensor 100 of this embodiment can be read out simultaneously using a vibrometer and a readout coil, and compared with the calibration value, the mass of the particles to be measured can be obtained And dielectric constant.
- the wireless passive sensor 100 of the structure of this embodiment can use the characteristics of mechanical resonance and electromagnetic resonance of the inductive component 140 to detect the mass and dielectric constant of the particles at the same time.
- the wireless passive sensor 100 structured in this embodiment can be applied in harsh environments such as a closed environment or a rotating environment without the need for a lead wire and a battery to supply power.
- the wireless passive sensor 100 structured in this embodiment is an integrated structure on a chip, and has the advantages of small size, low power consumption, and mass production.
- the inductive component 140 includes an inductive structure 141 and a bearing structure 142.
- the inductance structure 141 is connected to the fixing member 130, and the inductance structure 141 is suspended above the substrate 110.
- the supporting structure 142 is disposed on a side of the inductive structure 141 facing away from the substrate 110, and the supporting structure 142 is used to carry the particles to be tested.
- the inductive component 140 includes a bearing structure 142 for independently carrying the particles to be tested, which can make the particles to be tested directly contact the inductive structure 141. In this way, problems such as pollution of the inductive structure 141 by the particles to be tested can be avoided, which can be effective
- the service life of the inductor structure 141 is improved.
- the inductor structure 141 includes a main body portion 141 a and a flat plate portion 141 b; wherein a first end of the main body portion 141 a is connected to the fixing member 130, and a second end of the main body portion 141 a is connected to the fixed portion 130.
- the flat plate portion 141b is connected.
- the supporting structure 142 is disposed on a side of the flat plate portion 141 b facing away from the substrate 110. In this way, the aforementioned flat structure 141b can be used to effectively carry the aforementioned bearing structure 142.
- the main body portion 141 a is wound around the first end to the second end to form a multi-turn structure.
- the effects of mechanical resonance and electromagnetic resonance of the main body portion 141a are more obvious, so that the accuracy of measuring the quality of the particles to be measured and the dielectric constant can be further improved.
- the size of the supporting structure 142 is adapted to the size of the particles to be measured.
- the fixing member 130 has a frame structure, and the inductance component 140 is enclosed in the frame structure.
- the inductor structure 141 includes a first metal film 141 c, a dielectric film 141 d, and a second metal film 141 e disposed in this order.
- the first metal film 141 c faces the substrate 110.
- the second metal film 141e faces away from the substrate 110, and the first metal film 141c and the second metal film 141e constitute an LC resonance circuit.
- the surface of the inductor structure 141 is subjected to a thickening treatment, which can effectively improve the reliability of the load bearing structure 142 to fix the inductor structure 141.
- a method S100 for manufacturing a wireless passive sensor includes the wireless passive sensor described in the foregoing.
- the manufacturing method S100 includes:
- Step S110 deposit an insulating dielectric layer on the surface of the substrate
- Step S120 apply a sacrificial layer and etch
- Step S130 depositing and forming the inductance component
- Step S140 apply a sacrificial layer and etch
- Step S150 deposit a dielectric layer and etch to form the fixing member
- Step S160 The sacrificial layer is etched to release the inductance component.
- the manufacturing method of the wireless passive sensor of the structure of the embodiment uses the characteristics of mechanical resonance and electromagnetic resonance of the inductive component 140 to detect the mass and the dielectric constant of the particles at the same time. In addition, no lead wires and battery power are required, and it can be used in harsh environments such as closed environments or rotating environments.
- the fabricated wireless passive sensor is an on-chip integrated structure, which has the advantages of small size, low power consumption, and mass production.
- step S130 specifically includes:
- a first metal layer, a dielectric layer, and a second metal layer are sequentially deposited, and the first metal layer, the dielectric layer, and the second metal layer are subjected to photolithography and etching to form the inductance structure, and the inductance structure is formed.
- a dielectric layer is deposited and etched to form the carrier structure.
Abstract
Description
Claims (10)
- 一种无线无源传感器,其特征在于,包括:A wireless passive sensor, comprising:衬底;Substrate绝缘介质层,其设置在所述衬底沿其厚度方向的一侧;An insulating dielectric layer disposed on one side of the substrate in a thickness direction thereof;固定件,其设置在所述绝缘介质层背离所述衬底的一侧;A fixing member disposed on a side of the insulating medium layer facing away from the substrate;电感组件,其与所述固定件连接,所述电感组件悬置在所述衬底上方,并且,所述电感组件背离所述衬底的一面用于承载待测微粒,以在所述待测微粒的作用下产生机械谐振和电磁谐振,以实现检测所述待测微粒的质量和介电常数。An inductance component is connected to the fixing member, the inductance component is suspended above the substrate, and a side of the inductance component facing away from the substrate is used to carry particles to be tested, so that A mechanical resonance and an electromagnetic resonance are generated under the action of the particles, so as to realize the detection of the mass and the dielectric constant of the particles to be measured.
- 根据权利要求1所述的无线无源传感器,其特征在于,所述电感组件包括电感结构和承载结构;其中,The wireless passive sensor according to claim 1, wherein the inductive component comprises an inductive structure and a bearing structure; wherein,所述电感结构与所述固定件连接,且所述电感结构悬置在所述衬底上方;The inductance structure is connected to the fixing member, and the inductance structure is suspended above the substrate;所述承载结构设置在所述电感结构背离所述衬底的一侧,所述承载结构用于承载所述待测微粒。The supporting structure is disposed on a side of the inductive structure facing away from the substrate, and the supporting structure is used to carry the particles to be tested.
- 根据权利要求2所述的无线无源传感器,其特征在于,所述电感结构包括主体部和平板部;其中,The wireless passive sensor according to claim 2, wherein the inductance structure includes a main body portion and a flat plate portion; wherein,所述主体部的第一端与所述固定件连接,所述主体部的第二端与所述平板部连接;A first end of the main body portion is connected to the fixing member, and a second end of the main body portion is connected to the flat plate portion;所述平板部背离所述衬底的一侧设置有所述承载结构。The carrying structure is disposed on a side of the flat plate portion facing away from the substrate.
- 根据权利要求3所述的无线无源传感器,其特征在于,所述主体部自所述第一端至所述第二端绕设形成多圈结构。The wireless passive sensor according to claim 3, wherein the main body portion is wound around the first end to the second end to form a multi-turn structure.
- 根据权利要求2所述的无线无源传感器,其特征在于,所述承载结构的尺寸与所述待测微粒的尺寸相适配。The wireless passive sensor according to claim 2, wherein the size of the bearing structure is adapted to the size of the particles to be measured.
- 根据权利要求1至5中任意一项所述的无线无源传感器,其特征 在于,所述固定件呈框架结构,所述电感组件围设在所述框架结构内。The wireless passive sensor according to any one of claims 1 to 5, wherein the fixing member has a frame structure, and the inductance component is enclosed in the frame structure.
- 根据权利要求2至5中任意一项所述的无线无源传感器,其特征在于,所述电感结构包括依次设置的第一金属膜、介质膜和第二金属膜,所述第一金属膜朝向所述衬底,所述第二金属膜背离所述衬底,且所述第一金属膜与所述第二金属膜构成LC谐振回路。The wireless passive sensor according to any one of claims 2 to 5, wherein the inductance structure includes a first metal film, a dielectric film, and a second metal film which are arranged in this order, and the first metal film faces The substrate, the second metal film face away from the substrate, and the first metal film and the second metal film constitute an LC resonance circuit.
- 根据权利要求2至5中任意一项所述的无线无源传感器,其特征在于,所述电感结构的表面经增黏处理。The wireless passive sensor according to any one of claims 2 to 5, wherein the surface of the inductance structure is subjected to a thickening treatment.
- 一种无线无源传感器的制作方法,其特征在于,所述无线无源传感器包括权利要求1至8中任意一项所述的无线无源传感器,所述制作方法包括:A method for manufacturing a wireless passive sensor, wherein the wireless passive sensor comprises the wireless passive sensor according to any one of claims 1 to 8, and the manufacturing method includes:步骤S110、在所述衬底表面沉积一层绝缘介质层;Step S110: deposit an insulating dielectric layer on the surface of the substrate;步骤S120、涂覆牺牲层并刻蚀;Step S120: apply a sacrificial layer and etch;步骤S130、沉积形成所述电感组件;Step S130: depositing and forming the inductance component;步骤S140、涂覆牺牲层并刻蚀;Step S140: apply a sacrificial layer and etch;步骤S150、沉积一层介质层并刻蚀,形成所述固定件;Step S150: deposit a dielectric layer and etch to form the fixing member;步骤S160、腐蚀牺牲层,释放所述电感组件。Step S160: The sacrificial layer is etched to release the inductance component.
- 根据权利要求9所述的制作方法,其特征在于,步骤S130具体包括:The manufacturing method according to claim 9, wherein step S130 specifically comprises:依次沉积第一金属层、介质层和第二金属层,并对所述第一金属层、介质层和第二金属层进行光刻并刻蚀,形成所述电感结构,并对所述电感结构的表面增黏处理;A first metal layer, a dielectric layer, and a second metal layer are sequentially deposited, and the first metal layer, the dielectric layer, and the second metal layer are subjected to photolithography and etching to form the inductance structure, and the inductance structure is formed. Surface tackifying treatment;沉积一层介质层并刻蚀,形成所述承载结构。A dielectric layer is deposited and etched to form the carrier structure.
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