WO2020056806A1 - 一种精确圆心对准切割的竹胚筒制条机 - Google Patents

一种精确圆心对准切割的竹胚筒制条机 Download PDF

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Publication number
WO2020056806A1
WO2020056806A1 PCT/CN2018/109522 CN2018109522W WO2020056806A1 WO 2020056806 A1 WO2020056806 A1 WO 2020056806A1 CN 2018109522 W CN2018109522 W CN 2018109522W WO 2020056806 A1 WO2020056806 A1 WO 2020056806A1
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bamboo
tube
plate
cylinder
conveyor belt
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PCT/CN2018/109522
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English (en)
French (fr)
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王富豪
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王富豪
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Publication of WO2020056806A1 publication Critical patent/WO2020056806A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
    • B27J1/00—Mechanical working of cane or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L7/00—Arrangements for splitting wood
    • B27L7/06—Arrangements for splitting wood using wedges, knives or spreaders

Definitions

  • the invention relates to the field of bamboo product processing, in particular to a bamboo embryo tube sliver making machine with precise center-aligned cutting.
  • Moso bamboo products have many advantages such as rich modeling, beautiful texture, and natural environment protection. They are used by more and more families.
  • Moso bamboo processing is a resource-promoting industry. It will not damage the environment due to industrial development, achieve sustainable use, and meet economic and ecological needs. The dual needs of coordinated development.
  • Moso bamboo must be processed into strips to make moso bamboo products.
  • Most of the existing technologies use manual and cutter methods to process moso bamboo into strips after multiple processes and a long time; of course, there are also automated moso bamboo strip making machines. Most of them use a top-press to convey moso bamboo to the bamboo shredder one by one.
  • Most of the bamboo shredders use multiple cutting knives surrounded by a circle.
  • Moso bamboo is forced to pass through the bamboo shredder to be cut into strips.
  • the problem is that It is a natural growth. It is not a regular tubular body.
  • the diameter of moso bamboo is different, and the sections of moso bamboo are also different. Therefore, during the cutting process, the circle center of moso bamboo and multiple cutting knives cannot be guaranteed. The center is kept on the same straight line.
  • An object of the present invention is to provide a bamboo embryo tube sliver making machine with accurate center point alignment and cutting, in view of the shortcomings of the prior art.
  • the present invention provides the following technical solutions:
  • the utility model relates to a bamboo embryo tube sliver making machine, which is precisely cut and aligned with the center of a circle, and includes a control cabinet.
  • a rotating tray is arranged on the side of the control cabinet.
  • the control cabinet is provided with a conveyor belt and a bamboo breaking device.
  • the bamboo breaking device is provided with a vertically placed feeding tube.
  • a tapered knife holder is installed below the inside of the feeding tube.
  • a plurality of blades distributed along the circumferential direction are installed on the outer wall of the knife holder.
  • the bamboo breaking device also includes a double The stroke hydraulic cylinder and the double-stroke hydraulic cylinder are equipped with a pressure block at the top of the piston rod, and the pressure block can be driven into the material tube through the double-stroke hydraulic cylinder drive.
  • a material blocking plate is provided on both sides and ends of the conveyor belt.
  • the height of the material blocking plate is set corresponding to the height of the bamboo embryo tube.
  • a material pushing cylinder is installed on one side of the end of the conveyor, and the pushing direction of the material pushing cylinder is vertical. In the conveying direction of the conveyor belt, a pushing cylinder is used to push the bamboo embryo tube at the end level of the conveyor belt to a bamboo breaking device. The corresponding bamboo breaking device is arranged beside the conveyor belt and is opposite to the pushing cylinder.
  • the pushing cylinder is a three-rod cylinder, and the three output rod ends of the pushing cylinder are provided with a material support, the height of the material support is set corresponding to the height of the bamboo embryo tube, and the front side of the material support is provided with an arc surface.
  • the bamboo breaking device further includes a first flat plate, and the upper end surface of the first flat plate is in the same plane as the bearing surface of the conveyor belt.
  • the first flat plate is provided with a circular hole, and the position of the circular hole corresponds to the end of the stroke of the pushing cylinder.
  • the material tube is installed below the first plate and the material tube is arranged coaxially with the round hole. The feed cylinder can push the bamboo embryo tube at the end of the conveyor belt to the position above the circular hole of the first plate. Drop into the tube through the round hole.
  • the first plate is provided with a mounting bracket, the top of the mounting bracket is suspended above the circular hole, the double-stroke hydraulic cylinder is fixed above the top of the mounting bracket, and the pressure block is provided on the mounting bracket.
  • the piston rod of the double-stroke hydraulic cylinder passes through the top of the mounting bracket and is connected to the pressure block; the first stroke distance of the double-stroke cylinder corresponds to the distance between the top of the mounting bracket and the first plate, and the second stroke distance corresponds to The distance between the first plate and the top of the knife holder.
  • the bamboo breaking device further includes a second plate, the material tube is disposed between the first plate and the second plate, and four first plates disposed around the material tube are further provided between the first plate and the second plate.
  • Support rods; flanges are provided at the upper and lower ends of the material tube, and the material tube is fastened between the first and second plates through the flanges at both ends and with bolts.
  • the inner bottom end of the material tube is provided with a knife holder holder.
  • the knife holder holder includes a cylinder and a plurality of connecting pieces arranged around the cylinder. One end of the connecting piece is welded to the cylinder, and the other end of the connecting piece is welded. It is fixedly connected to the inner wall of the material tube.
  • the knife holder is placed above the cylinder and the cylinder is connected to the bottom of the knife holder by bolts. The position of each blade on the knife holder is directly above a connecting piece.
  • the second plate is suspended above the control cabinet, and there are four second support rods distributed in a matrix between the second plate and the control cabinet.
  • the second plate is provided with the same material pipe as the material pipe. Blanking holes for the shaft.
  • a slideway is provided below the second flat plate, and the slideway extends obliquely downward from the position directly below the blanking hole to the outside of the control cabinet.
  • the bamboo embryo tube sliver making machine with precise center point alignment and cutting according to the present invention is directed to the production of the bamboo embryo tube after cutting.
  • the principle is to rotate the bamboo embryo tube neatly and orderly by rotating the tray.
  • the vertical attitude is sent to the conveyor belt, and then the bamboo embryo tube is pushed into the bamboo breaking device by the pushing cylinder on the conveyor belt.
  • the bamboo embryo tube falls into the material tube and is sleeved on the upper part of the knife holder.
  • the shape of the tool holder is tapered, the bamboo embryo tube can automatically align the center of the circle with the center of the tool holder after being placed on the tool holder.
  • the double-stroke hydraulic cylinder drives the pressure block to press down to force the bamboo tube.
  • the bamboo embryo tube is cut into multiple strip-shaped materials of equal arc length by multiple blades distributed in the circumferential direction on the blade holder, which can greatly reduce the amount of waste generated during subsequent processing and reduce production costs.
  • FIG. 1 is a first schematic view of the three-dimensional structure of a bamboo embryo tube sliver making machine according to the present invention
  • FIG. 2 is a schematic top plan view of a bamboo embryo tube sliver making machine according to the present invention
  • FIG. 3 is a schematic plan view 2 of a top structure of a bamboo embryo tube sliver making machine according to the present invention
  • FIG. 4 is a schematic diagram of a three-dimensional structure of a bamboo breaking device of a bamboo embryo tube sliver making machine with accurate center-aligned cutting according to the present invention
  • FIG. 5 is a cross-sectional structural schematic diagram of a bamboo breaking device of a bamboo embryo tube sliver making machine according to the present invention.
  • FIG. 6 is a schematic structural diagram of a bottom of a material tube of a bamboo embryo tube sliver making machine according to the present invention.
  • FIG. 7 is a schematic diagram of the internal structure of a material tube of a bamboo embryo tube sliver making machine according to the present invention.
  • control cabinet 1 rotary tray 2, conveyor 3, push cylinder 3a, tray 3a1, bamboo breaking device 4, double-stroke hydraulic cylinder 4a, pressure block 4a1, first flat plate 4b, round hole 4b1, mounting bracket 4c, second flat plate 4d, blanking hole 4d1, first support rod 4e, second support rod 4f, slide 4g, material tube 5, knife holder 5a, blade 5a1, flange 5b, knife holder Support 5c, cylinder 5c1, connecting piece 5c2, bamboo embryo tube 6.
  • a bamboo embryo tube sliver making machine with precise center-aligned cutting includes a control cabinet 1, a rotating tray 2 is arranged beside the control cabinet 1, and a conveyor belt 3 and broken bamboo are installed on the control cabinet 1.
  • Device 4 the conveyor belt 3 is connected between the rotating tray 2 and the bamboo breaking device 4.
  • the bamboo breaking device 4 is provided with a vertical feeding tube 5, and a tapered blade holder 5a is installed below the material tube 5 and the outer wall of the blade holder 5a. A plurality of blades 5a1 distributed along the circumferential direction are installed thereon.
  • the bamboo breaking device 4 further includes a double-stroke hydraulic cylinder 4a provided above the material pipe 5.
  • the top end of the piston rod of the double-stroke hydraulic cylinder 4a is equipped with a pressing block 4a1.
  • the stroke hydraulic cylinder 4 a is driven to be able to extend into the inside of the material pipe 5.
  • the present invention is directed to the strip making of the bamboo embryo tube 6 formed after cutting.
  • the principle is that the bamboo embryo tube 6 is neatly and orderly fed into the conveyor belt 3 in a vertical posture by rotating the material tray 2, and then passed through the conveyor belt 3.
  • the pushing cylinder 3a pushes the bamboo embryo tube 6 into the bamboo breaking device 4.
  • the bamboo embryo tube 6 falls into the material tube 5 and is sleeved on the upper part of the knife holder 5a.
  • the bamboo embryo tube 6 can automatically align the center of its circle with the center of the blade holder 5a after being placed on the blade holder 5a, and then the double-stroke hydraulic cylinder 4a drives the pressing block 4a1 to press down to make the bamboo embryo tube 6
  • the bamboo embryo tube 6 is forcibly passed through the blade holder 5a, and a plurality of blades 5a1 distributed in the circumferential direction on the blade holder 5a are cut into a plurality of strip-shaped materials of equal arc length.
  • Both sides and ends of the conveyor belt 3 are provided with blanking plates.
  • the blanking plates on both sides are used to prevent the bamboo embryo tube 6 from falling to both sides when being transported on the conveyor 3, and the blanking plates at the end are used to stop the bamboo embryo tube. 6 continue to move forward; the height of the baffle plate is slightly lower than the height of the bamboo embryo tube 6, a pushing cylinder 3a is installed on the side of the end of the conveyor 3, and the pushing direction of the pushing cylinder 3a is perpendicular to the conveying direction of the conveyor 3
  • the pushing cylinder 3a is used to push the bamboo embryo tube 6 on the end material level of the conveyor belt 3 to the bamboo breaking device 4.
  • the corresponding bamboo breaking device 4 is disposed on the side of the conveyor belt 3 and is opposite to the pushing cylinder 3a.
  • the pushing cylinder 3a is a three-rod cylinder, and the three output rod ends of the pushing cylinder 3a are equipped with a material holder 3a1.
  • the height of the material holder 3a1 is slightly lower than the height of the bamboo embryo tube 6.
  • the use of the three-rod cylinder is more beneficial to the This height of the tray 3a1 is fixed.
  • the front side of the tray 3a1 is provided with a curved surface. The curved surface is designed to enlarge the contact area between the tray 3a1 and the bamboo embryo tube 6 and form a package for the bamboo embryo tube 6. To prevent the bamboo embryo tube 6 from shifting to both sides when pushed.
  • the bamboo breaking device 4 further includes a first flat plate 4b.
  • the upper end surface of the first flat plate 4b is on the same plane as the bearing surface of the conveyor belt 3.
  • the first flat plate 4b is provided with a circular hole 4b1, and the position of the circular hole 4b1 corresponds to the pushing cylinder 3a.
  • the material tube 5 is installed below the first plate 4b and the material tube 5 is coaxially arranged with the circular hole 4b1.
  • the pushing cylinder 3a can push the bamboo embryo tube 6 on the material level at the end of the conveyor belt 3 to the first plate.
  • the bamboo embryo tube 6 falls through the circular hole 4b1 into the material tube 5 by its own gravity; the first flat plate 4b is also provided with a material channel composed of two vertical plates. When pushing the material, the bamboo embryo tube 6 passes through the material channel to prevent the bamboo embryo tube 6 from falling over.
  • the first flat plate 4b is provided with a mounting bracket 4c, the top of the mounting bracket 4c is suspended above the circular hole 4b1, the double-stroke hydraulic cylinder 4a is fixed above the top of the mounting bracket 4c, and the pressure block 4a1 is provided on the Below the top of the mounting bracket 4c, the piston rod of the double-stroke hydraulic cylinder 4a passes through the top of the mounting bracket 4c and is connected to the pressure block 4a1; the first stroke distance of the double-stroke hydraulic cylinder 4a corresponds to the top of the mounting bracket 4c and the first flat plate 4b.
  • the distance between the two strokes corresponds to the distance between the first flat plate 4b and the top of the tool holder 5a; the double-stroke hydraulic cylinder 4a is elevated through the mounting bracket 4c, and the double-stroke hydraulic cylinder 4a is fully retracted through the mounting bracket 4c. It will not block the loading of the bamboo embryo tube 6.
  • the double-stroke hydraulic cylinder 4a first drives the pressure block 4a1 to quickly move to a position close to the first flat plate 4b, and then the double-stroke hydraulic cylinder The output force of 4a increases, and the speed becomes slower. The bamboo embryo tube 6 is pressed down slowly and forcefully, and the bamboo embryo tube 6 is further cut.
  • the bamboo breaking device 4 further includes a second flat plate 4d, the material pipe 5 is provided between the first flat plate 4b and the second flat plate 4d, and the first flat plate 4b and the second flat plate 4d are also provided around the material pipe 5.
  • the upper and lower ends of the material tube 5 are provided with flange plates 5b.
  • the material tube 5 is fastened to the first plate 4b and the second plate 4d through the flange plates 5b at both ends and bolts. between.
  • the inner bottom end of the material pipe 5 is provided with a knife holder 5c.
  • the knife holder 5c includes a cylinder 5c1 and a plurality of connecting pieces 5c2 provided around the cylinder 5c1.
  • One end of the connecting piece 5c2 is welded to the cylinder 5c1 to connect
  • the other end of the piece 5c2 is fixedly connected to the inner wall of the material tube 5 by welding.
  • the knife holder 5a is placed above the cylinder 5c1 and the cylinder 5c1 is connected to the bottom of the knife holder 5a by bolts.
  • Each blade 5a1 on the knife holder 5a The positions are all directly above a connecting piece 5c2; the second flat plate 4d is suspended above the control cabinet 1, and four matrix-shaped distributions are arranged between the second flat plate 4d and the control cabinet 1.
  • a second support rod 4f and a second flat plate 4d are provided with a blanking hole 4d1 coaxially arranged with the material tube 5; a slideway 4g is provided below the second flat plate 4d, and the slideway 4g is directly below the blanking hole 4d1. It extends obliquely downward to the outside of the control cabinet 1.
  • the strip-shaped material formed after the bamboo embryo tube 6 is cut passes through the gap between the connecting piece 5c2 and the connecting piece 5c2, and after passing through the blanking hole 4d1, it is dropped onto the slide 4g, and the control cabinet is led out through the slide 4g 1 ⁇ .

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)
  • Debarking, Splitting, And Disintegration Of Timber (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

一种精确圆心对准切割的竹胚筒制条机，包括控制柜(1)，控制柜(1)的旁侧设有旋转料盘(2)，控制柜(1)上安装有传送带(3)和破竹装置(4)，传送带(3)连接在旋转料盘(2)和破竹装置(4)之间，破竹装置(4)设有竖直放置的料管(5)，料管(5)内部下方安装有锥形的刀架(5a)，刀架(5a)的外壁上安装有若干沿周向分布的刀片(5a1)，破竹装置(4)还包括设于料管(5)上方的双行程液压缸(4a)，双行程液压缸(4a)的活塞杆顶端安装有压块(4a1)，压块(4a1)通过双行程液压缸(4a)驱动能够伸入料管(5)内部。该精确圆心对准切割的竹胚筒制条机能够将竹胚筒(6)切割成等弧长的多个条状材料，能够大大的减小后续加工时产生的废料量，降低生产成本。

Description

一种精确圆心对准切割的竹胚筒制条机 技术领域
本发明涉及竹制品加工领域，特别涉及一种精确圆心对准切割的竹胚筒制条机。
背景技术
毛竹制品因具有造型丰富、纹理优美和自然环保等众多优点，受到越来越多家庭的采用，毛竹加工是资源增殖型产业，不会因产业发展破坏环境，实现可持续利用，满足经济、生态协调发展的双重需要。毛竹必须加工成条状材料才能制作毛竹制品，现有技术大多采用人工与刀具配合的方法，经过多道工序和较长时间才能将毛竹加工成条状材料；当然也有自动化的毛竹分割制条机，其大多采用顶压机向破竹器逐根输送毛竹，破竹器大多采用围成一个圆状的多个切割刀，毛竹强行通过破竹器从而被切割成条，这其中存在的问题是，毛竹因是自然生长物，其本身并不是一个规则的管状体，毛竹的直径各不相同，并且毛竹各个节间的部分也不相同，因此在切割过程中，无法保证毛竹的圆心与多个切割刀的中心处保持在同一直线上，当毛竹的圆心与多个切割刀的圆心点不在同一直线上时，就会造成在切割时，位于越高处部分的毛竹段，其截面的弧越长，即造成了制成的各个毛竹条的弧长各不相同，因此在后续的制造工艺中，将毛竹条制成规则体，比如说块状体，就需要对其进行切割，而毛竹条的弧长差异太大，就会产生太多的废料，进而就会大大的增加厂家的生产成本。
发明内容
本发明的目的在于针对现有技术的不足，提供一种精确圆心对准切割的竹胚筒制条机。
为解决上述问题，本发明提供以下技术方案：
一种精确圆心对准切割的竹胚筒制条机，包括控制柜，控制柜的旁侧设有旋转料盘，控制柜上安装有传送带和破竹装置，传送带连接在旋转料盘和破竹装置之间，破竹装置设有竖直放置的料管，料管内部下方安装有锥形的刀架，刀架的外壁上安装有若干沿周向分布的刀片，破竹装置还包括设于料管上方的双行程液压缸，双行程液压缸的活塞杆顶端安装有压块，压块通过双行程液压缸驱动能够伸入料管内部。
进一步的，传送带的两侧以及其末端均设有挡料板，挡料板的高度对应竹胚筒的高度设置，传送带的末端料位一侧安装有推料气缸，推料气缸的推送方向垂直于所述传送带的输送方向，推料气缸用于将传送带末端料位上的竹胚筒推送至破竹装置上，对应的所述破竹装置设于传送带旁侧并且与推料气缸对立设置。
进一步的，所述推料气缸为三杆气缸，推料气缸的三个输出杆端部安装有料托，料托的高度对应竹胚筒的高度设置，料托的前侧设有弧形面。
进一步的，破竹装置还包括第一平板，第一平板的上端面与传送带的承载面处于同一平面，第一平板上开设有圆孔，圆孔的位置对应所述推料气缸行程末端的位置，料管安装在第一平板的下方并且料管与圆孔同轴设置，推料气缸能够将传送带末端料位上的竹胚筒推送至第一平板的圆孔上方位置，竹胚筒通过自身重力穿过圆孔下落至料管内。
进一步的，第一平板上设有安装支架，安装支架的顶部悬置在圆孔的上方，所述双行程液压缸固定在所述安装支架的顶部上方，所述压块设于所述安装支架的顶部下方，双行程液压缸的活塞杆穿过安装支架的顶部与压块连接；双行程液压缸的第一行程距离对应安装支架顶部与第一平板之间的距离，其第二行 程距离对应第一平板与刀架顶部之间的距离。
进一步的，破竹装置还包括第二平板，所述料管设于第一平板和第二平板之间，第一平板和第二平板之间还设有围绕所述料管设置的四个第一支撑杆；料管的上端和下端均设有法兰盘，料管通过两端的法兰盘并配合螺栓紧固在第一平板和第二平板之间。
进一步的，所述料管的内部底端设有刀架托，刀架托包括圆柱体以及围绕所述圆柱体设置的若干连接片，连接片一端焊接在圆柱体上，连接片另一端通过焊接方式与料管的内壁固定连接，刀架放置在所述圆柱体上方并通过螺栓将圆柱体与刀架的底部连接，刀架上每个刀片所处的位置均位于一个连接片的正上方。
进一步的，所述第二平板悬置在所述控制柜的上方，在第二平板与控制柜之间设有四个呈矩阵分布的第二支撑杆，第二平板上开设有与料管同轴设置的落料孔。
进一步的，所述第二平板下方设有滑道，滑道自落料孔正下方处向控制柜外侧倾斜向下延伸。
有益效果：本发明的一种精确圆心对准切割的竹胚筒制条机，针对经切割后形成的竹胚筒的制条，其原理是通过旋转料盘将竹胚筒整齐有序的以立式的姿态送入传送带上，而后通过传送带上的推料气缸将竹胚筒推入破竹装置上，竹胚筒在进入破竹装置上后，掉落至料管内并套在刀架的上部，因刀架的形状为锥形，竹胚筒在套在刀架上后能够自动使自身的圆心与刀架的圆心对准，而后由双行程液压缸驱动压块下压，使竹胚筒强行通过刀架，通过刀架上沿周向分布的多个刀片将竹胚筒切割成等弧长的多个条状材料，能够大大的减小后续加工时产生的废料量，降低生产成本。
附图说明
图1为本发明所述一种精确圆心对准切割的竹胚筒制条机的立体结构示意图一；
图2为本发明所述一种精确圆心对准切割的竹胚筒制条机的俯视结构示意图；
图3为本发明所述一种精确圆心对准切割的竹胚筒制条机的俯视结构示意图二；
图4为本发明所述一种精确圆心对准切割的竹胚筒制条机的破竹装置立体结构示意图；
图5为本发明所述一种精确圆心对准切割的竹胚筒制条机的破竹装置剖视结构示意图；
图6为本发明所述一种精确圆心对准切割的竹胚筒制条机的料管底部结构示意图；
图7为本发明所述一种精确圆心对准切割的竹胚筒制条机的料管内部结构示意图；
附图中分述标记如下：控制柜1，旋转料盘2，传送带3，推料气缸3a，料托3a1，破竹装置4，双行程液压缸4a，压块4a1，第一平板4b，圆孔4b1，安装支架4c，第二平板4d，落料孔4d1，第一支撑杆4e，第二支撑杆4f，滑道4g，料管5，刀架5a，刀片5a1，法兰盘5b，刀架托5c，圆柱体5c1，连接片5c2，竹胚筒6。
具体实施方式
下面结合说明书附图和实施例，对本发明的具体实施例做进一步详细描述：
参照图1至图7的一种精确圆心对准切割的竹胚筒制条机，包括控制柜1， 控制柜1的旁侧设有旋转料盘2，控制柜1上安装有传送带3和破竹装置4，传送带3连接在旋转料盘2和破竹装置4之间，破竹装置4设有竖直放置的料管5，料管5内部下方安装有锥形的刀架5a，刀架5a的外壁上安装有若干沿周向分布的刀片5a1，破竹装置4还包括设于料管5上方的双行程液压缸4a，双行程液压缸4a的活塞杆顶端安装有压块4a1，压块4a1通过双行程液压缸4a驱动能够伸入料管5内部。
本发明针对经切割后形成的竹胚筒6的制条，其原理是通过旋转料盘2将竹胚筒6整齐有序的以立式的姿态送入传送带3上，而后通过传送带3上的推料气缸3a将竹胚筒6推入破竹装置4上，竹胚筒6在进入破竹装置4上后，掉落至料管5内并套在刀架5a的上部，因刀架5a的形状为锥形，竹胚筒6在套在刀架5a上后能够自动使自身的圆心与刀架5a的圆心对准，而后由双行程液压缸4a驱动压块4a1下压，使竹胚筒6强行通过刀架5a，通过刀架5a上沿周向分布的多个刀片5a1将竹胚筒6切割成等弧长的多个条状材料。
传送带3的两侧以及其末端均设有挡料板，两侧的挡料板用于防止竹胚筒6在传送带3上运输时向两侧倾倒，末端的挡料板用于阻止竹胚筒6继续前进；挡料板的高度略低于竹胚筒6的高度，传送带3的末端料位一侧安装有推料气缸3a，推料气缸3a的推送方向垂直于所述传送带3的输送方向，推料气缸3a用于将传送带3末端料位上的竹胚筒6推送至破竹装置4上，对应的所述破竹装置4设于传送带3旁侧并且与推料气缸3a对立设置。
所述推料气缸3a为三杆气缸，推料气缸3a的三个输出杆端部安装有料托3a1，料托3a1的高度略低于竹胚筒6的高度，采用三杆气缸更有利于对这种高度的料托3a1进行固定，料托3a1的前侧设有弧形面，弧形面的设计用于扩大料托3a1和竹胚筒6的接触面积，并对竹胚筒6形成包裹，防止推送时，竹胚 筒6向两侧偏移。
破竹装置4还包括第一平板4b，第一平板4b的上端面与传送带3的承载面处于同一平面，第一平板4b上开设有圆孔4b1，圆孔4b1的位置对应所述推料气缸3a行程末端的位置，料管5安装在第一平板4b的下方并且料管5与圆孔4b1同轴设置，推料气缸3a能够将传送带3末端料位上的竹胚筒6推送至第一平板4b的圆孔4b1上方位置，竹胚筒6通过自身重力穿过圆孔4b1下落至料管5内；第一平板4b上还设有由两个立板构成的料道，推料气缸3a在推料时，竹胚筒6自该料道内经过，以防止竹胚筒6倾倒。
第一平板4b上设有安装支架4c，安装支架4c的顶部悬置在圆孔4b1的上方，所述双行程液压缸4a固定在所述安装支架4c的顶部上方，所述压块4a1设于所述安装支架4c的顶部下方，双行程液压缸4a的活塞杆穿过安装支架4c的顶部与压块4a1连接；双行程液压缸4a的第一行程距离对应安装支架4c顶部与第一平板4b之间的距离，其第二行程距离对应第一平板4b与刀架5a顶部之间的距离；通过该安装支架4c将双行程液压缸4a架高，双行程液压缸4a在完全回缩时，不会对竹胚筒6的上料构成阻挡，竹胚筒6进入料管5内后，双行程液压缸4a首先驱动压块4a1快速移动至接近第一平板4b的位置，而后双行程液压缸4a的输出力增大，速度变缓，将竹胚筒6缓慢而又有力的下压，对竹胚筒6进而切割。
破竹装置4还包括第二平板4d，所述料管5设于第一平板4b和第二平板4d之间，第一平板4b和第二平板4d之间还设有围绕所述料管5设置的四个第一支撑杆4e；料管5的上端和下端均设有法兰盘5b，料管5通过两端的法兰盘5b并配合螺栓紧固在第一平板4b和第二平板4d之间。
所述料管5的内部底端设有刀架托5c，刀架托5c包括圆柱体5c1以及围绕 所述圆柱体5c1设置的若干连接片5c2，连接片5c2一端焊接在圆柱体5c1上，连接片5c2另一端通过焊接方式与料管5的内壁固定连接，刀架5a放置在所述圆柱体5c1上方并通过螺栓将圆柱体5c1与刀架5a的底部连接，刀架5a上每个刀片5a1所处的位置均位于一个连接片5c2的正上方；所述第二平板4d悬置在所述控制柜1的上方，在第二平板4d与控制柜1之间设有四个呈矩阵分布的第二支撑杆4f，第二平板4d上开设有与料管5同轴设置的落料孔4d1；所述第二平板4d下方设有滑道4g，滑道4g自落料孔4d1正下方处向控制柜1外侧倾斜向下延伸。竹胚筒6切割后形成的条状材料自连接片5c2与连接片5c2之间的空隙处通过，并在通过落料孔4d1后，掉落至滑道4g上，通过滑道4g导出控制柜1外。
以上所述，仅是本发明的较佳实施例而已，并非对本发明的技术范围作出任何限制，故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰，均仍属于本发明的技术方案的范围内。

Claims (6)

  1. 一种精确圆心对准切割的竹胚筒制条机，其特征在于：包括控制柜(1)，控制柜(1)的旁侧设有旋转料盘(2)，控制柜(1)上安装有传送带(3)和破竹装置(4)，传送带(3)连接在旋转料盘(2)和破竹装置(4)之间，破竹装置(4)设有竖直放置的料管(5)，料管(5)内部下方安装有锥形的刀架(5a)，刀架(5a)的外壁上安装有若干沿周向分布的刀片(5a1)，破竹装置(4)还包括设于料管(5)上方的双行程液压缸(4a)，双行程液压缸(4a)的活塞杆顶端安装有压块(4a1)，压块(4a1)通过双行程液压缸(4a)驱动能够伸入料管(5)内部；
    传送带(3)的两侧以及其末端均设有挡料板，挡料板的高度对应竹胚筒(6)的高度设置，传送带(3)的末端料位一侧安装有推料气缸(3a)，推料气缸(3a)的推送方向垂直于所述传送带(3)的输送方向，推料气缸(3a)用于将传送带(3)末端料位上的竹胚筒(6)推送至破竹装置(4)上，对应的所述破竹装置(4)设于传送带(3)旁侧并且与推料气缸(3a)对立设置；
    所述推料气缸(3a)为三杆气缸，推料气缸(3a)的三个输出杆端部安装有料托(3a1)，料托(3a1)的高度对应竹胚筒(6)的高度设置，料托(3a1)的前侧设有弧形面；
    所述的破竹装置(4)还包括第一平板(4b)，第一平板(4b)的上端面与传送带(3)的承载面处于同一平面，第一平板(4b)上开设有圆孔(4b1)，圆孔(4b1)的位置对应所述推料气缸(3a)行程末端的位置，料管(5)安装在第一平板(4b)的下方并且料管(5)与圆孔(4b1)同轴设置，推料气缸(3a)能够将传送带(3)末端料位上的竹胚筒(6)推送至第一平板(4b)的圆孔(4b1)上方位置，竹胚筒(6)通过自身重力穿过圆孔(4b1)下落至料管(5)内。
  2. 根据权利要求1所述的一种精确圆心对准切割的竹胚筒制条机，其特征 在于：所述的第一平板(4b)上设有安装支架(4c)，安装支架(4c)的顶部悬置在圆孔(4b1)的上方，所述双行程液压缸(4a)固定在所述安装支架(4c)的顶部上方，所述压块(4a1)设于所述安装支架(4c)的顶部下方，双行程液压缸(4a)的活塞杆穿过安装支架(4c)的顶部与压块(4a1)连接；双行程液压缸(4a)的第一行程距离对应安装支架(4c)顶部与第一平板(4b)之间的距离，其第二行程距离对应第一平板(4b)与刀架(5a)顶部之间的距离。
  3. 根据权利要求1所述的一种精确圆心对准切割的竹胚筒制条机，其特征在于：所述的破竹装置(4)还包括第二平板(4d)，所述料管(5)设于第一平板(4b)和第二平板(4d)之间，第一平板(4b)和第二平板(4d)之间还设有围绕所述料管(5)设置的四个第一支撑杆(4e)；料管(5)的上端和下端均设有法兰盘(5b)，料管(5)通过两端的法兰盘(5b)并配合螺栓紧固在第一平板(4b)和第二平板(4d)之间。
  4. 根据权利要求1所述的一种精确圆心对准切割的竹胚筒制条机，其特征在于：所述料管(5)的内部底端设有刀架托(5c)，刀架托(5c)包括圆柱体(5c1)以及围绕所述圆柱体(5c1)设置的若干连接片(5c2)，连接片(5c2)一端焊接在圆柱体(5c1)上，连接片(5c2)另一端通过焊接方式与料管(5)的内壁固定连接，刀架(5a)放置在所述圆柱体(5c1)上方并通过螺栓将圆柱体(5c1)与刀架(5a)的底部连接，刀架(5a)上每个刀片(5a1)所处的位置均位于一个连接片(5c2)的正上方。
  5. 根据权利要求3所述的一种精确圆心对准切割的竹胚筒制条机，其特征在于：所述第二平板(4d)悬置在所述控制柜(1)的上方，在第二平板(4d)与控制柜(1)之间设有四个呈矩阵分布的第二支撑杆(4f)，第二平板(4d)上开设有与料管(5)同轴设置的落料孔(4d1)。
  6. 根据权利要求5所述的一种精确圆心对准切割的竹胚筒制条机，其特征在于：所述第二平板(4d)下方设有滑道(4g)，滑道(4g)自落料孔(4d1)正下方处向控制柜(1)外侧倾斜向下延伸。
PCT/CN2018/109522 2018-09-20 2018-10-09 一种精确圆心对准切割的竹胚筒制条机 WO2020056806A1 (zh)

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