WO2020056785A1 - Control system for electromagnet - Google Patents
Control system for electromagnet Download PDFInfo
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- WO2020056785A1 WO2020056785A1 PCT/CN2018/107171 CN2018107171W WO2020056785A1 WO 2020056785 A1 WO2020056785 A1 WO 2020056785A1 CN 2018107171 W CN2018107171 W CN 2018107171W WO 2020056785 A1 WO2020056785 A1 WO 2020056785A1
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- WO
- WIPO (PCT)
- Prior art keywords
- magnetic force
- controller
- electromagnet
- coil
- iron core
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/18—Circuit arrangements for obtaining desired operating characteristics, e.g. for slow operation, for sequential energisation of windings, for high-speed energisation of windings
- H01F7/1844—Monitoring or fail-safe circuits
Definitions
- the invention relates to an electromagnet, in particular to a control system for an electromagnet.
- An electromagnet is a device that generates electricity by being energized.
- On the outside of the iron core is a conductive winding that matches its power.
- This current-carrying coil is magnetic like a magnet. It is also called an electromagnet.
- Electromagnets are used in many situations where adsorption is required, in some cases it is necessary to switch on or off the adsorbed material, and in some cases it is necessary to be able to control the adsorbed material with constant force.
- the existing electromagnet includes an electromagnet frame and an iron core disposed in the electromagnet frame, and a coil is wound around the iron core, but after use, it is found that most of the electromagnet is energized for a long time or after long-term use, the suction performance will change.
- An object of the present invention is to provide a control system for an electromagnet, which is used to detect the magnitude of magnetic force in real time, and to make the suction force of the magnet more stable by adjusting.
- a control system for an electromagnet includes: a metal frame, an iron core, a coil, and a filler.
- the metal frame is concave, and a bottom is provided with a screw hole.
- the iron core is installed in the metal frame through a lower end screw.
- a coil made of metal wire is wound on the outer surface of the iron core, and a filler is provided in the center of the concave portion of the metal frame.
- the control system is composed of a magnetic force detection sensor, a current detection sensor, a controller, a serial port circuit, and an adjustable resistor composition,
- the magnetic force detection sensor is embedded in the top of the iron core. In order to more effectively detect changes in magnetic force, the magnetic force sensor directly transmits detection data to the controller in real time;
- the current detection sensor is used to detect the real-time current intensity of the operation of the electromagnet, and feedback the data to the controller for processing;
- the adjustable resistor is connected in parallel with the coil, and the control port of the adjustable resistor is connected to the controller;
- the serial port circuit is connected to the controller and is used to set the magnitude of the suction force of the coil.
- the controller is a programmable controller and performs data programming through a serial port circuit.
- the number of the magnetic force detection sensors is at least one, and the magnetic force detection sensors are installed at or around the core of the electromagnet.
- the present invention is a control system for an electromagnet.
- the current of a coil is detected in real time by a current sensor, the current of the coil is protected by a controller, and the information is fed back to the controller by a magnetic sensor.
- the judgment of the preset program in the controller enables the controller to adjust the adjustable resistance to stabilize the data transmitted by the magnetic sensor.
- the suction force of the electromagnet is constant when the power is turned on, and the suction force will disappear directly when the power is turned off.
- the setting can instantaneously increase the suction force of the electromagnet, which meets the long-term use of the electromagnet, has good practical value, meets the actual use requirements, and improves the service life.
- a control system for an electromagnet includes: a metal frame, an iron core, a coil, and a filler.
- the metal frame is concave, and a bottom is provided with a screw hole.
- the iron core is installed in the metal frame through a lower end screw.
- a coil made of a metal wire is wound on the outer surface of the iron core, and a filler is provided in the center of the concave portion of the metal frame.
- the control system is composed of a magnetic force detection sensor, a current detection sensor, a controller, a serial port circuit, and an adjustable resistor. composition,
- the magnetic force detection sensor is embedded in the top of the iron core. In order to more effectively detect changes in magnetic force, the magnetic force sensor directly transmits detection data to the controller in real time;
- the current detection sensor is used to detect the real-time current intensity of the operation of the electromagnet, and feedback the data to the controller for processing;
- the adjustable resistor is connected in parallel with the coil, and the control port of the adjustable resistor is connected to the controller;
- the serial port circuit is connected to the controller and is used to set the magnitude of the suction force of the coil.
- the controller is a programmable controller, and data is programmed through a serial circuit.
- the number of the magnetic force detection sensors is at least one, and the magnetic force detection sensors are installed at or around the core of the electromagnet.
- the adjustable resistance is adjusted by the controller to change the current in the coil. Change the magnitude of the suction force.
- the current exceeds the current preset threshold in the controller, directly control the adjustable resistor to stay still, and prompt through the fault light on the controller.
- the current of the coil is detected in real time by the current sensor, the current of the coil is protected by the controller, the information is fed back to the controller by the magnetic sensor, and the control is determined by a preset program in the controller.
- the regulator adjusts the adjustable resistance to stabilize the data transmitted by the magnetic sensor.
- the suction force of the electromagnet is constant when the power is turned on, and the suction force will disappear directly when the power is turned off.
- the suction force of the electromagnet can be set and the electromagnetic force can be increased instantaneously.
- the attraction of iron meets the long-term use of the electromagnet, has good practical value, meets the actual use needs, and improves the service life.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Electromagnets (AREA)
Abstract
A control system for an electromagnet. The electromagnet comprises a metal frame, an iron core, a coil and a filler. The metal frame has a recessed portion, and a threaded hole is arranged at a bottom portion thereof. The iron core is installed at the metal frame by means of threads arranged at a lower end thereof. The coil comprising turns of a metal wire is wound around an outer surface of the iron core. The filler is provided at the center of the recessed portion of the metal frame. The control system comprises a magnetic force detection sensor, a current detection sensor, a controller, a serial port circuit and an adjustable resistor. The magnetic force detection sensor is embedded in a top end of the iron core to effectively detect a change in a magnetic force. The magnetic force detection sensor directly transmits detected data to the controller in real time. The adjustable resistor and the coil are connected in parallel. A control port of the adjustable resistor is connected to the controller. The above technical solution has a simple structure, can be used conveniently, and enables adjustment of magnetic force settings with respect to an electromagnet. Moreover, adjustment of a coil is performed by means of a current, thereby providing a stable magnetic force.
Description
本发明涉及一种电磁铁,尤其是一种电磁铁的控制系统。The invention relates to an electromagnet, in particular to a control system for an electromagnet.
电磁铁是通电产生电磁的一种装置。在铁芯的外部缠绕与其功率相匹配的导电绕组,这种通有电流的线圈像磁铁一样具有磁性,它也叫做电磁铁。电磁铁应用在很多需要吸附的场合,一些场合需要通断吸附或释放被吸材料,一些场合需要能够恒力控制吸附材料。现有的电磁铁包括电磁铁框和设置在电磁铁框内的铁芯,铁芯上缠绕有线圈,但是在使用后发现,电磁铁大部分在长时通电或者长期使用后,吸力性能会变小,导致生产设备难以满足其他装置的要求,造成加工效果不够理想,增加成本,同时电磁铁长时间使用后就会需要更换,不但增加了生产成本,同时给实际的使用带来了诸多不便。An electromagnet is a device that generates electricity by being energized. On the outside of the iron core is a conductive winding that matches its power. This current-carrying coil is magnetic like a magnet. It is also called an electromagnet. Electromagnets are used in many situations where adsorption is required, in some cases it is necessary to switch on or off the adsorbed material, and in some cases it is necessary to be able to control the adsorbed material with constant force. The existing electromagnet includes an electromagnet frame and an iron core disposed in the electromagnet frame, and a coil is wound around the iron core, but after use, it is found that most of the electromagnet is energized for a long time or after long-term use, the suction performance will change. The small size makes it difficult for production equipment to meet the requirements of other devices, resulting in unsatisfactory processing effects and increased costs. At the same time, the electromagnets need to be replaced after long-term use, which not only increases production costs, but also brings a lot of inconvenience to actual use.
发明内容Summary of the Invention
本发明的目的在于提供一种电磁铁的控制系统,用于实时检测磁力大小,并通过调节使磁铁的吸力更加稳定。An object of the present invention is to provide a control system for an electromagnet, which is used to detect the magnitude of magnetic force in real time, and to make the suction force of the magnet more stable by adjusting.
一种电磁铁的控制系统,所述电磁铁包括:金属框、铁芯、线圈和填充物,所述金属框为凹型,底部设有螺纹孔,所述铁芯通过下端螺纹安装在金属框中,所述铁芯外侧表面缠绕有由金属线构成的线圈,金属框内凹部分中心设有填充物,所述控制系统是由磁力检测传感器、电流检测传感器、控制器、串口电路、可调电阻组成,A control system for an electromagnet. The electromagnet includes: a metal frame, an iron core, a coil, and a filler. The metal frame is concave, and a bottom is provided with a screw hole. The iron core is installed in the metal frame through a lower end screw. A coil made of metal wire is wound on the outer surface of the iron core, and a filler is provided in the center of the concave portion of the metal frame. The control system is composed of a magnetic force detection sensor, a current detection sensor, a controller, a serial port circuit, and an adjustable resistor composition,
所述磁力检测传感器嵌装铁芯的顶端,为了更有效的检测磁力的变化,所述磁力传感器直接将检测数据实时传输给控制器;The magnetic force detection sensor is embedded in the top of the iron core. In order to more effectively detect changes in magnetic force, the magnetic force sensor directly transmits detection data to the controller in real time;
所述电流检测传感器,用于检测电磁铁的工作的实时电流强度,并将数据反馈给控制器进行处理;The current detection sensor is used to detect the real-time current intensity of the operation of the electromagnet, and feedback the data to the controller for processing;
所述可调电阻与线圈并联,可调电阻其控制端口与控制器相连;The adjustable resistor is connected in parallel with the coil, and the control port of the adjustable resistor is connected to the controller;
所述串口电路与控制器相连,用于设定线圈的吸力的大小。The serial port circuit is connected to the controller and is used to set the magnitude of the suction force of the coil.
优选的,所述控制器为可编程控制器,并通过串口电路进行数据烧录。Preferably, the controller is a programmable controller and performs data programming through a serial port circuit.
优选的,所述磁力检测传感器的数量至少为一个,磁力检测传感器在安装在电磁铁的铁芯中心或周围。Preferably, the number of the magnetic force detection sensors is at least one, and the magnetic force detection sensors are installed at or around the core of the electromagnet.
有益效果:本发明为一种电磁铁的控制系统,通过电流传感器实时对线圈的电流是实时检测,通过控制器使对线圈的电流进行保护,通过磁性传感器将信息反馈给控制器,通过控制器中预设程序的判定,使控制器对可调电阻进行调节,使磁性传感器传递的数据稳定,在通电时电磁铁的吸力恒定,而断电时吸力会直接消失,同时可以对电磁铁吸力的进行设定,并能瞬时增加电磁铁的吸力,满足了电磁铁的长时间使用,具有较好的实用价值,符合实际的使用需求,同时提高使用寿命。Beneficial effect: The present invention is a control system for an electromagnet. The current of a coil is detected in real time by a current sensor, the current of the coil is protected by a controller, and the information is fed back to the controller by a magnetic sensor. The judgment of the preset program in the controller enables the controller to adjust the adjustable resistance to stabilize the data transmitted by the magnetic sensor. The suction force of the electromagnet is constant when the power is turned on, and the suction force will disappear directly when the power is turned off. The setting can instantaneously increase the suction force of the electromagnet, which meets the long-term use of the electromagnet, has good practical value, meets the actual use requirements, and improves the service life.
一种电磁铁的控制系统,所述电磁铁包括:金属框、铁芯、线圈和填充物,所述金属框为凹型,底部设有螺纹孔,所述铁芯通过下端螺纹安装在金属框中,所述铁芯外侧表面缠绕有由金属线构成的线圈,金属框内凹部分中心设有填充物,所述控制系统是由磁力检测传感器、 电流检测传感器、控制器、串口电路、可调电阻组成,A control system for an electromagnet. The electromagnet includes: a metal frame, an iron core, a coil, and a filler. The metal frame is concave, and a bottom is provided with a screw hole. The iron core is installed in the metal frame through a lower end screw. A coil made of a metal wire is wound on the outer surface of the iron core, and a filler is provided in the center of the concave portion of the metal frame. The control system is composed of a magnetic force detection sensor, a current detection sensor, a controller, a serial port circuit, and an adjustable resistor. composition,
所述磁力检测传感器嵌装铁芯的顶端,为了更有效的检测磁力的变化,所述磁力传感器直接将检测数据实时传输给控制器;The magnetic force detection sensor is embedded in the top of the iron core. In order to more effectively detect changes in magnetic force, the magnetic force sensor directly transmits detection data to the controller in real time;
所述电流检测传感器,用于检测电磁铁的工作的实时电流强度,并将数据反馈给控制器进行处理;The current detection sensor is used to detect the real-time current intensity of the operation of the electromagnet, and feedback the data to the controller for processing;
所述可调电阻与线圈并联,可调电阻其控制端口与控制器相连;The adjustable resistor is connected in parallel with the coil, and the control port of the adjustable resistor is connected to the controller;
所述串口电路与控制器相连,用于设定线圈的吸力的大小。The serial port circuit is connected to the controller and is used to set the magnitude of the suction force of the coil.
本实例进行了进一步的优化:This example is further optimized:
本实例中,所述控制器为可编程控制器,并通过串口电路进行数据烧录。In this example, the controller is a programmable controller, and data is programmed through a serial circuit.
本实例中,所述磁力检测传感器的数量至少为一个,磁力检测传感器在安装在电磁铁的铁芯中心或周围。In this example, the number of the magnetic force detection sensors is at least one, and the magnetic force detection sensors are installed at or around the core of the electromagnet.
当电磁铁通电时,通过磁力检测传感器检测的吸力是否等于控制器的预设磁力大小,等于表示稳定,不等于则通过控制器对可调电阻进行调节,以改变线圈中的电流大小,进一步的改变吸力的大小,当电流超过控制器中的电流预设阀值时,直接控制可调电阻保持不动,并通过控制器上的故障灯进行提示。When the electromagnet is energized, whether the suction force detected by the magnetic force detection sensor is equal to the preset magnetic force of the controller, equals to indicate stability, and if it is not equal, the adjustable resistance is adjusted by the controller to change the current in the coil. Change the magnitude of the suction force. When the current exceeds the current preset threshold in the controller, directly control the adjustable resistor to stay still, and prompt through the fault light on the controller.
综上所述,通过电流传感器实时对线圈的电流是实时检测,通过控制器使对线圈的电流进行保护,通过磁性传感器将信息反馈给控制器,通过控制器中预设程序的判定,使控制器对可调电阻进行调节,使磁性传感器传递的数据稳定,在通电时电磁铁的吸力恒定,而断电时吸力会直接消失,同时可以对电磁铁吸力的进行设定,并能瞬时增加电磁铁的吸力,满足了电磁铁的长时间使用,具有较好的实用价值,符合实际的使用需求,同时提高使用寿命。In summary, the current of the coil is detected in real time by the current sensor, the current of the coil is protected by the controller, the information is fed back to the controller by the magnetic sensor, and the control is determined by a preset program in the controller. The regulator adjusts the adjustable resistance to stabilize the data transmitted by the magnetic sensor. The suction force of the electromagnet is constant when the power is turned on, and the suction force will disappear directly when the power is turned off. At the same time, the suction force of the electromagnet can be set and the electromagnetic force can be increased instantaneously. The attraction of iron meets the long-term use of the electromagnet, has good practical value, meets the actual use needs, and improves the service life.
以上所述仅是本发明的优选方式,应当指出,对于本领域普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干相似的变形和改进,这些也应视为本发明纺织面料的保护范围之内。The above is only the preferred mode of the present invention. It should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, several similar deformations and improvements can be made. These should also be considered as the present invention. The scope of protection of invention textile fabrics.
Claims (2)
- 一种电磁铁的控制系统,所述电磁铁包括:金属框、铁芯、线圈和填充物,所述金属框为凹型,底部设有螺纹孔,所述铁芯通过下端螺纹安装在金属框中,所述铁芯外侧表面缠绕有由金属线构成的线圈,金属框内凹部分中心设有填充物,其特征在于:所述控制系统是由磁力检测传感器、电流检测传感器、控制器、串口电路、可调电阻组成,A control system for an electromagnet. The electromagnet includes: a metal frame, an iron core, a coil, and a filler. The metal frame is concave, and a bottom is provided with a screw hole. The iron core is installed in the metal frame through a lower end screw. A coil made of a metal wire is wound on the outer surface of the iron core, and a filler is provided in the center of the concave portion of the metal frame. The control system is characterized by a magnetic force detection sensor, a current detection sensor, a controller, and a serial circuit. Composed of adjustable resistors,所述磁力检测传感器嵌装铁芯的顶端,为了更有效的检测磁力的变化,所述磁力传感器直接将检测数据实时传输给控制器;The magnetic force detection sensor is embedded in the top of the iron core. In order to more effectively detect changes in magnetic force, the magnetic force sensor directly transmits detection data to the controller in real time;所述电流检测传感器,用于检测电磁铁的工作的实时电流强度,并将数据反馈给控制器进行处理;The current detection sensor is used to detect the real-time current intensity of the operation of the electromagnet, and feedback the data to the controller for processing;所述可调电阻与线圈并联,可调电阻其控制端口与控制器相连;The adjustable resistor is connected in parallel with the coil, and the control port of the adjustable resistor is connected to the controller;所述串口电路与控制器相连,用于设定线圈的吸力的大小。The serial port circuit is connected to the controller and is used to set the magnitude of the suction force of the coil.
- 根据权利要求1所述一种电磁铁的控制系统,其特征在于:所述控制器为可编程控制器,并通过串口电路进行数据烧录。The control system of an electromagnet according to claim 1, wherein the controller is a programmable controller and performs data programming through a serial circuit.根据权利要求1所述一种电磁铁的控制系统,其特征在于:所述磁力检测传感器的数量至少为一个,磁力检测传感器在安装在电磁铁的铁芯中心或周围。The control system for an electromagnet according to claim 1, wherein the number of the magnetic force detection sensors is at least one, and the magnetic force detection sensors are installed at or around the core of the electromagnet.
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CN201811103433.4A CN109148075A (en) | 2018-09-20 | 2018-09-20 | A kind of control system of electromagnet |
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Citations (4)
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CN201651130U (en) * | 2009-04-24 | 2010-11-24 | 黄焱 | Electric-control built-in permanent magnetic type power-off controller |
US20180005743A1 (en) * | 2016-06-30 | 2018-01-04 | Hamilton Sundstrand Corporation | Metering Valve |
CN107946020A (en) * | 2017-12-20 | 2018-04-20 | 中国电子科技集团公司第四十研究所 | A kind of DC electromagnet working status feedback device |
CN108022713A (en) * | 2017-11-30 | 2018-05-11 | 上海芑创电子技术有限公司 | A kind of electromagnet |
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2018
- 2018-09-20 CN CN201811103433.4A patent/CN109148075A/en active Pending
- 2018-09-23 WO PCT/CN2018/107171 patent/WO2020056785A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201651130U (en) * | 2009-04-24 | 2010-11-24 | 黄焱 | Electric-control built-in permanent magnetic type power-off controller |
US20180005743A1 (en) * | 2016-06-30 | 2018-01-04 | Hamilton Sundstrand Corporation | Metering Valve |
CN108022713A (en) * | 2017-11-30 | 2018-05-11 | 上海芑创电子技术有限公司 | A kind of electromagnet |
CN107946020A (en) * | 2017-12-20 | 2018-04-20 | 中国电子科技集团公司第四十研究所 | A kind of DC electromagnet working status feedback device |
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