WO2020048035A1 - Air compressor and vehicle having same - Google Patents

Air compressor and vehicle having same Download PDF

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Publication number
WO2020048035A1
WO2020048035A1 PCT/CN2018/120672 CN2018120672W WO2020048035A1 WO 2020048035 A1 WO2020048035 A1 WO 2020048035A1 CN 2018120672 W CN2018120672 W CN 2018120672W WO 2020048035 A1 WO2020048035 A1 WO 2020048035A1
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Prior art keywords
air
cooler
air compressor
compressor according
base
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PCT/CN2018/120672
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French (fr)
Chinese (zh)
Inventor
胡余生
魏会军
杨国蟒
徐嘉
梁社兵
刘喜兴
李直
马利亚
尚文海
刘德茂
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珠海格力节能环保制冷技术研究中心有限公司
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Publication of WO2020048035A1 publication Critical patent/WO2020048035A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/04Heating; Cooling; Heat insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving

Abstract

An air compressor and vehicle having the same. The air compressor comprises: a compressor pump assembly, which has an air duct that is in communication with the air outlet of a fan assembly; a cooling device (9), which is used to cool the compressed air generated by the compressor pump assembly, wherein the cooling device (9) is connected to the air outlet of the air duct. Applying the present technical solution may solve the problem in existing technology of low heat-dissipating efficiency of air compressors.

Description

空气压缩机及具有其的车辆Air compressor and vehicle having the same 技术领域Technical field
本发明涉及汽车配件领域,具体而言,涉及一种空气压缩机及具有其的车辆。The present invention relates to the field of automobile accessories, and in particular, to an air compressor and a vehicle having the same.
背景技术Background technique
现有的空气压缩机的散热系统中,冷却器基本上都是在空气压缩机的侧向布置。用于散热的冷风从动、静盘梳齿出来后直接吹向冷却器,由于冷却器与散热通道之间具有间隔,且散热通道的出口处没有围挡,从而使部分冷风流失,没有通过冷却器,造成风量的浪费,使冷却器对冷风的利用率不高,散热效果不好。In the heat dissipation system of the existing air compressor, the coolers are basically arranged laterally of the air compressor. The cold wind used for heat dissipation is blown directly to the cooler after the teeth come out from the static and static discs. Because there is a gap between the cooler and the heat dissipation channel, and the exit of the heat dissipation channel is not enclosed, part of the cold wind is lost and no cooling is passed. Device, causing waste of air volume, making the cooler's low utilization of cold air, and the heat dissipation effect is not good.
发明内容Summary of the Invention
本发明的主要目的在于提供一种空气压缩机及具有其的车辆,以解决现有技术中的空气压缩机的散热效率不高的问题。The main purpose of the present invention is to provide an air compressor and a vehicle having the same, so as to solve the problem of low heat dissipation efficiency of the air compressor in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种空气压缩机,空气压缩机包括:压缩机泵体组件,具有导风通道,导风通道与风机组件的出风口连通;冷却器,用于对压缩机泵体组件生成的压缩气体进行冷却,其中,冷却器与导风通道的出风口连接。In order to achieve the above object, according to one aspect of the present invention, an air compressor is provided. The air compressor includes: a compressor pump assembly having a wind guide channel, the air guide channel is in communication with the air outlet of the fan assembly; a cooler, The utility model is used for cooling the compressed gas generated by the compressor pump body assembly, wherein the cooler is connected with the air outlet of the air guide channel.
进一步地,压缩机泵体组件包括:盖板;静盘组件;端盖,静盘组件位于盖板和端盖之间,盖板、静盘组件和端盖围成至少部分的导风通道。Further, the compressor pump body assembly includes: a cover plate; a static plate component; an end cover, the static plate component is located between the cover plate and the end cover, and the cover plate, the static plate component, and the end cover surround at least a part of the air guide channel.
进一步地,空气压缩机还包括底座,在空气压缩机的高度方向上,压缩机泵体组件和冷却器均位于底座上。Further, the air compressor further includes a base, and in a height direction of the air compressor, the compressor pump body component and the cooler are both located on the base.
进一步地,盖板包括盖板本体和与盖板本体连接的盖板延伸段;静盘组件包括静盘和与静盘连接的外壳延伸段;端盖包括端盖本体和与端盖本体连接的端盖延伸段,盖板延伸段、外壳延伸段和端盖延伸段均与底座连接。Further, the cover plate includes a cover plate body and a cover plate extension connected to the cover plate body; the static disk assembly includes a static plate and a shell extension connected to the static plate; and the end cover includes an end cover body and an end cover body connected to the end plate body. The end cover extension, the cover plate extension, the shell extension, and the end cover extension are all connected to the base.
进一步地,导风通道包括第一导风通路和与第一导风通路隔开的第二导风通路,盖板与静盘组件的静盘的第一端面之间形成第一导风通路,端盖与静盘的第二端面之间形成第二导风通路。Further, the air guide passage includes a first air guide passage and a second air guide passage spaced apart from the first air guide passage, and a first air guide passage is formed between the cover plate and the first end surface of the static plate of the static plate assembly, A second air guide path is formed between the end cover and the second end surface of the static disk.
进一步地,底座上设有安装槽,冷却器设置在安装槽内。Further, the base is provided with a mounting groove, and the cooler is arranged in the mounting groove.
进一步地,底座上还设有散热结构。Further, a heat dissipation structure is provided on the base.
进一步地,散热结构为设置在底座上的与安装槽连通的通风槽。Further, the heat dissipation structure is a ventilation groove provided on the base and communicating with the installation groove.
进一步地,冷却器包括冷却器本体,冷却器本体具有两个相对设置的第一侧边和两个相对设置的第二侧边,第一侧边与两个第二侧边均连接,第一侧边与底座的安装槽的槽壁之间的距离为a,第二侧边与底座的安装槽的槽壁之间的距离为b;冷却器包括多个间隔设置的翅片,相邻两个翅片间的距离为e,其中,e≥a≥e/2,e≥b≥e/2。Further, the cooler includes a cooler body. The cooler body has two oppositely disposed first sides and two oppositely disposed second sides. The first side is connected to the two second sides. The distance between the side edge and the groove wall of the mounting groove of the base is a, and the distance between the second side edge and the groove wall of the mounting groove of the base is b; the cooler includes a plurality of spaced fins, two adjacent The distance between the fins is e, where e≥a≥e / 2 and e≥b≥e / 2.
进一步地,底座的高度尺寸为f,通风槽的深度尺寸为c,冷却器的底壁与通风槽的顶壁之间的距离为d,其中,c≥f/4,0≤d≤f/4。Further, the height dimension of the base is f, the depth dimension of the ventilation groove is c, and the distance between the bottom wall of the cooler and the top wall of the ventilation groove is d, where c≥f / 4, 0≤d≤f / 4.
进一步地,冷却器包括与冷却器本体连接的翻边,翻边上设有安装孔,连接件穿过安装孔后将冷却器安装至底座上。Further, the cooler includes a flange connected to the cooler body, and the flange is provided with a mounting hole, and the connector is installed on the base after passing through the mounting hole.
进一步地,空气压缩机还包括驱动部,风机组件的风机和压缩机泵体组件的动盘均与驱动部的输出轴连接;其中,风机位于动盘和驱动部之间,或者驱动部位于风机和动盘之间。Further, the air compressor further includes a driving part, and the fan of the fan assembly and the moving disc of the compressor pump body assembly are connected to the output shaft of the driving part; wherein the fan is located between the moving disc and the driving part, or the driving part is located on the fan And moving disk.
进一步地,风机组件包括蜗壳和设置在蜗壳内的风机,空气压缩机还包括导风罩,导风罩的进口与蜗壳的出口连通,导风罩的出口与导风通道的进口连通,蜗导风罩的出口形成出风口。Further, the fan assembly includes a volute and a fan disposed in the volute, and the air compressor further includes an air hood, the inlet of the air hood is in communication with the outlet of the volute, and the outlet of the air hood is in communication with the inlet of the air guide channel. The outlet of the worm air hood forms an air outlet.
进一步地,蜗壳内设有螺旋结构。Further, a spiral structure is provided in the volute.
进一步地,空气压缩机的动盘与空气压缩机的静盘啮合形成空气压缩机的压缩腔。Further, the moving disc of the air compressor meshes with the static disc of the air compressor to form a compression cavity of the air compressor.
进一步地,空气压缩机还包括:第一进气管,向压缩腔输送待压缩气体;第一排气管,与压缩腔和冷却器均连接,以将被压缩的气体输送至冷却器进行热交换。Further, the air compressor further includes: a first intake pipe to convey the gas to be compressed to the compression cavity; and a first exhaust pipe connected to both the compression cavity and the cooler to convey the compressed gas to the cooler for heat exchange .
进一步地,冷却器还包括:第二进气管,与第一排气管连接;第二排气管,用于将冷却后的被压缩气体排出;气体输送管路,连接第二进气管和第二排气管,被压缩气体流经气体输送管路后实现散热。Further, the cooler further includes: a second intake pipe connected to the first exhaust pipe; a second exhaust pipe for exhausting the cooled compressed gas; a gas delivery pipe connected to the second intake pipe and the first exhaust pipe; Two exhaust pipes, the compressed gas flows through the gas delivery pipeline to realize heat dissipation.
根据本发明的另一方面,提供了一种车辆,包括空气压缩机和车体,空气压缩机为上述的空气压缩机。According to another aspect of the present invention, there is provided a vehicle including an air compressor and a vehicle body, and the air compressor is the above-mentioned air compressor.
应用本发明的技术方案,由于冷却器与导风通道的出风口连接,从而可以使由风机组件送入导风通道内的冷却风能够全部经过冷却器,进而加快了冷却器对压缩气体的冷却速度,提高了冷却器的冷却效率。相对于现有技术中导风通道与冷却器之间具有间隔,使得导风通道内的冷却风在流向冷却器时会有部份流失而言,本申请中的冷却器与导风通道的出风口连接,导风通道内的冷却风可以全部进入冷却器,以对高温压缩气体进行冷却,冷却效率高,冷却效果好。By applying the technical solution of the present invention, since the cooler is connected to the air outlet of the air guide channel, the cooling air sent by the fan assembly into the air guide channel can all pass through the cooler, thereby speeding up the cooling of the compressed gas by the cooler. Speed improves the cooling efficiency of the cooler. Compared with the prior art, there is a gap between the air guide channel and the cooler, so that the cooling air in the air guide channel will be partially lost when it flows to the cooler. The air outlet is connected, and the cooling air in the air guide channel can all enter the cooler to cool the high-temperature compressed gas. The cooling efficiency is high and the cooling effect is good.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings, which constitute a part of this application, are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and the descriptions thereof are used to explain the present invention, and do not constitute an improper limitation on the present invention. In the drawings:
图1示出了根据本发明的空气压缩机的实施例一的剖视结构示意图;FIG. 1 is a schematic cross-sectional structure diagram of Embodiment 1 of an air compressor according to the present invention; FIG.
图2示出了图1的空气压缩机的分解结构示意图(其中,未示出端盖);FIG. 2 shows an exploded structure diagram of the air compressor of FIG. 1 (where an end cover is not shown);
图3示出了图1的空气压缩机的立体结构示意图;FIG. 3 is a schematic perspective view of the air compressor of FIG. 1; FIG.
图4示出了图1的空气压缩机的另一个方向的结构示意图(其中,仅示出了蜗壳、导风罩、端盖、静盘及盖板);FIG. 4 is a schematic structural view of the air compressor of FIG. 1 in another direction (in which, only a volute, an air hood, an end cover, a static disk, and a cover plate are shown);
图5示出了图1的空气压缩机的底座的立体结构示意图;FIG. 5 is a schematic perspective structural view of a base of the air compressor of FIG. 1; FIG.
图6示出了图1的空气压缩机的底座与冷却器配合的立体结构示意图(其中,示出了第一排气管);FIG. 6 is a schematic diagram showing a three-dimensional structure of a base of the air compressor of FIG. 1 and a cooler (wherein, a first exhaust pipe is shown); FIG.
图7示出了图1的空气压缩机的冷却器的立体结构示意图;FIG. 7 shows a perspective structural diagram of a cooler of the air compressor of FIG. 1; FIG.
图8示出了图1的空气压缩机的底座与冷却器配合的俯视图(其中,未示出第二进气管和第二排气管);8 shows a top view of the base of the air compressor of FIG. 1 cooperating with a cooler (wherein the second intake pipe and the second exhaust pipe are not shown);
图9示出了图1的空气压缩机的底座与冷却器配合的侧视图(其中,示出了第一排气管);FIG. 9 shows a side view of the base of the air compressor of FIG. 1 mating with a cooler (wherein the first exhaust pipe is shown);
图10示出了图1的空气压缩机的蜗壳的结构示意图;FIG. 10 is a schematic structural diagram of a volute of the air compressor of FIG. 1; FIG.
图11示出了图1的空气压缩机的导风罩的结构示意图;11 is a schematic structural diagram of an air hood of the air compressor of FIG. 1;
图12示出了图1的空气压缩机的静盘的结构示意图;12 is a schematic structural diagram of a static disk of the air compressor of FIG. 1;
图13示出了图12的静盘的梳齿布置结构示意图;FIG. 13 is a schematic view showing a comb tooth arrangement structure of the static disk of FIG. 12; FIG.
图14示出了根据本发明的空气压缩机的实施例二的剖视结构示意图;FIG. 14 is a schematic cross-sectional structure diagram of Embodiment 2 of an air compressor according to the present invention; FIG.
图15示出了图14的空气压缩机的风机、驱动部、蜗壳的立体结构剖视图;15 is a cross-sectional view of a three-dimensional structure of a fan, a driving part, and a volute of the air compressor of FIG. 14;
图16示出了图15的蜗壳的局部放大示意图;FIG. 16 shows a partially enlarged schematic diagram of the volute of FIG. 15; FIG.
图17示出了图15的蜗壳的第一蜗壳的结构示意图;17 is a schematic structural diagram of a first volute of the volute of FIG. 15;
图18示出了图15的蜗壳的第二蜗壳的结构示意图;18 is a schematic structural diagram of a second volute of the volute of FIG. 15;
图19示出了图15的风机的叶轮的立体结构示意图;19 is a schematic perspective view of the impeller of the fan of FIG. 15;
图20示出了图15的驱动部的传动轴的立体结构示意图;FIG. 20 is a schematic perspective structural view of a transmission shaft of the driving portion of FIG. 15; FIG.
图21示出了图15的空气压缩机的卡簧的结构示意图;以及FIG. 21 is a schematic structural diagram of a snap spring of the air compressor of FIG. 15; and
图22示出了图14的空气压缩机的导风罩的结构示意图。FIG. 22 is a schematic structural diagram of an air hood of the air compressor of FIG. 14.
其中,上述附图包括以下附图标记:The above drawings include the following reference signs:
1、驱动部;101、传动轴;102、卡簧槽;103、安装轴段;104、卡簧;2、风机;21、叶轮;211、轮毂;212、安装孔;3、蜗壳;31、螺旋结构;32、第一蜗壳;321、密封筋;33、第二蜗壳;331、密封槽;4、导风罩;41、进气口;42、出气口;51、静盘组件;511、梳齿;512、静盘;513、外壳延伸段;52、动盘;6、盖板;7、第一进气管;8、第一排气管;9、冷却器;91、第二进气管;92、第二排气管;93、冷却器本体;94、翻边;10、端盖;11、底座;111、安装槽;112、通风槽。1. Drive unit; 101. Transmission shaft; 102. Reed slot; 103. Mounting shaft segment; 104. Reed; 2. Fan; 21. Impeller; 211. Hub; 212. Mounting hole; 3. Volute; 31 Helical structure; 32, first volute; 321, sealing rib; 33, second volute; 331, sealing groove; 4, air hood; 41, air inlet; 42, air outlet; 51, static disk assembly 511, comb teeth; 512, static plate; 513, shell extension; 52, moving plate; 6, cover plate; 7, first intake pipe; 8, first exhaust pipe; 9, cooler; 91, first Two air intake pipes; 92, second exhaust pipe; 93, cooler body; 94, flanging; 10, end cover; 11, base; 111, installation groove; 112, ventilation groove.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the drawings and embodiments.
在本发明的实施例中,空气压缩机的高度方向如图1中的X-X方向所示。In the embodiment of the present invention, the height direction of the air compressor is as shown in the X-X direction in FIG. 1.
实施例一Example one
如图1至图4所示,本发明的实施例一提供了一种空气压缩机,空气压缩机包括压缩机泵体组件和冷却器9。压缩机泵体组件具有导风通道,导风通道与风机组件的出风口连通;冷却器9用于对压缩机泵体组件生成的压缩气体进行冷却,其中,冷却器9与导风通道的出风口连接。As shown in FIGS. 1 to 4, the first embodiment of the present invention provides an air compressor. The air compressor includes a compressor pump assembly and a cooler 9. The compressor pump body component has an air guide channel, and the air guide channel is in communication with the air outlet of the fan component; the cooler 9 is used for cooling the compressed gas generated by the compressor pump body component, wherein the cooler 9 and the air outlet of the air guide channel Air outlet connection.
在本申请中,由于冷却器与导风通道的出风口连接,从而可以使由风机组件送入导风通道内的冷却风能够全部经过冷却器,进而加快了冷却器对压缩气体的冷却速度,提高了冷却器9的冷却效率。相对于现有技术中导风通道与冷却器之间具有间隔,使得导风通道内的冷却风在流向冷却器时会有部份流失而言,本申请中的冷却器9与导风通道的出风口连接,导风通道内的冷却风可以全部进入冷却器,以对高温压缩气体进行冷却,冷却效率高,冷却效果好。In this application, since the cooler is connected to the air outlet of the air guide channel, the cooling air sent by the fan assembly into the air guide channel can all pass through the cooler, thereby speeding up the cooling of the compressed gas by the cooler. The cooling efficiency of the cooler 9 is improved. Compared with the prior art, there is a gap between the air guide channel and the cooler, so that the cooling air in the air guide channel will be partially lost when it flows to the cooler. The air outlet is connected, and the cooling air in the air guide channel can all enter the cooler to cool the high-temperature compressed gas. The cooling efficiency is high and the cooling effect is good.
优选地,在本实施例中,冷却器9与导风通道的出口抵接连接,且冷却器9的上表面的面积大于导风通道的出口的截面面积。上述设置使得由导风通道内流出的冷却气体能够完全进入冷却器9,避免了冷却风的流失浪费。Preferably, in this embodiment, the cooler 9 is in abutment connection with the outlet of the air guide channel, and the area of the upper surface of the cooler 9 is larger than the cross-sectional area of the outlet of the air guide channel. The above arrangement enables the cooling gas flowing out of the air guide channel to completely enter the cooler 9, thereby avoiding the waste of cooling air.
当然了,在本发明的附图未示出的替代实施例中,也可将冷却器9的至少部分置于导风通道内,只要能保证由导风通道出口流出的冷却风能够全部进入冷却器的技术方案都在本申请的保护范围之内。Of course, in an alternative embodiment not shown in the drawings of the present invention, at least part of the cooler 9 may also be placed in the air guide channel, as long as the cooling air flowing out of the air guide channel outlet can be fully entered into the cooling The technical solutions of the device are all within the protection scope of the present application.
如图1至图4所示,本发明的实施例一中,压缩机泵体组件包括:盖板6、静盘组件和端盖10。静盘组件位于盖板6和端盖10之间,盖板6、静盘组件51和端盖10围成至少部分的导风通道。As shown in FIG. 1 to FIG. 4, in the first embodiment of the present invention, the compressor pump body assembly includes a cover plate 6, a static plate assembly, and an end cover 10. The static plate assembly is located between the cover plate 6 and the end cover 10, and the cover plate 6, the static plate assembly 51, and the end cover 10 surround at least a part of the air guide channel.
具体地,静盘组件51的一端与盖板6连接,静盘组件51的另一端与端盖10连接,从而使盖板6、静盘组件51以及端盖10围成导风通道,导风通道的进风口与风机组件的出风口连接,导风通道的出风口与冷却器9连接。进一步地,盖板6的下端、静盘组件51的下端以及 端盖10的下端均与底座11固定链接,从而使导风通道的出风口与冷却器9直接连接,使导风通道内的冷却风全部进入冷却器9,以对流经冷却器9的高温压缩气体进行冷却,冷却效率高,冷却效果好。Specifically, one end of the static disk assembly 51 is connected to the cover plate 6, and the other end of the static disk assembly 51 is connected to the end cover 10, so that the cover plate 6, the static disk assembly 51, and the end cover 10 form an air guide channel to guide the wind. The air inlet of the channel is connected to the air outlet of the fan assembly, and the air outlet of the air guide channel is connected to the cooler 9. Further, the lower end of the cover plate 6, the lower end of the stationary plate assembly 51, and the lower end of the end cover 10 are fixedly linked to the base 11, so that the air outlet of the air guide channel is directly connected to the cooler 9, and the cooling in the air guide channel All the wind enters the cooler 9 to cool the high-temperature compressed gas flowing through the cooler 9, and the cooling efficiency is high and the cooling effect is good.
如图1至图3所示,本发明的实施例一中,空气压缩机还包括底座11,在空气压缩机的高度方向上,压缩机泵体组件和冷却器9均位于底座11上。As shown in FIGS. 1 to 3, in the first embodiment of the present invention, the air compressor further includes a base 11. In the height direction of the air compressor, the compressor pump assembly and the cooler 9 are both located on the base 11.
在本申请中,压缩机的泵体组件、冷却器9在底座11的高度方向上依次布置,相对于现有技术中将冷却器设置在泵体组件的侧向而言,本申请的布置方式节省了侧向空间,使压缩机的结构更加紧凑。In the present application, the pump body assembly and the cooler 9 of the compressor are sequentially arranged in the height direction of the base 11. Compared with the conventional arrangement of the cooler in the lateral direction of the pump body assembly, the arrangement manner of the present application Saves lateral space and makes the compressor more compact.
如图1所示,本发明的实施例一中,盖板6包括盖板本体和与盖板本体连接的盖板延伸段;静盘组件51包括静盘512和与静盘512连接的外壳延伸段513;端盖10包括端盖本体和与端盖本体连接的端盖延伸段,盖板延伸段、外壳延伸段513和端盖延伸段均与底座11连接。As shown in FIG. 1, in the first embodiment of the present invention, the cover plate 6 includes a cover plate body and a cover plate extension connected to the cover plate body; the static disk assembly 51 includes a static disk 512 and a shell extension connected to the static disk 512. Segment 513; the end cap 10 includes an end cap body and an end cap extension connected to the end cap body. The cover plate extension, the shell extension 513, and the end cover extension are all connected to the base 11.
进一步地,导风通道内的冷却气体的流通方向如图1中的箭头所示,本申请中的盖板延伸段、外壳延伸段以及端盖延伸段共同围成了导风通道的下端,从而使导风通道的下端与冷却器9之间没有间隔,进而使得导风通道内的冷却风可以全部经过冷却器9,保证了冷却器9良好的冷却效果。Further, the flow direction of the cooling gas in the air guide channel is shown by an arrow in FIG. 1. The cover plate extension, the housing extension, and the end cover extension in the present application collectively surround the lower end of the air guide channel, so that There is no gap between the lower end of the air guide channel and the cooler 9, so that all the cooling air in the air guide channel can pass through the cooler 9, thereby ensuring a good cooling effect of the cooler 9.
如图1所示,本发明的实施例一中,导风通道包括第一导风通路和与第一导风通路隔开的第二导风通路,盖板6与静盘组件51的静盘512的第一端面之间形成第一导风通路,端盖10与静盘512的第二端面之间形成第二导风通路。As shown in FIG. 1, in the first embodiment of the present invention, the air guide channel includes a first air guide path and a second air guide path separated from the first air guide path, the cover plate 6 and the static plate of the static plate assembly 51. A first air guide path is formed between the first end faces of 512, and a second air guide path is formed between the end cover 10 and the second end face of the static disk 512.
在本申请中,导风通道内的冷却风在流经静盘组件51及动盘52时,带走静盘组件51及动盘52压缩气体时自身产生的热量。具体地,冷却风经过动盘52和静盘组件51后,带走静盘组件51和动盘52压缩气体产生的热量,提高压缩机的可靠性,初步吸收热量后的冷却风进入由的盖板延伸段、外壳延伸段513以及端盖延伸段共同围成了导风通道的下端,全部进入冷却器9,以对高温压缩气体进行冷却,实现了对压缩气体的冷却作用。In the present application, when the cooling air in the air guide passage passes through the static disc assembly 51 and the moving disc 52, it takes away the heat generated by the static disc assembly 51 and the moving disc 52 when they compress the gas. Specifically, after the cooling air passes through the moving plate 52 and the static plate assembly 51, the heat generated by the compressed gas of the static plate assembly 51 and the moving plate 52 is taken away to improve the reliability of the compressor, and the cooling air after initially absorbing the heat enters the cover The plate extension, the shell extension 513, and the end cover extension collectively surround the lower end of the air guide channel and all enter the cooler 9 to cool the high-temperature compressed gas and achieve the cooling effect of the compressed gas.
优选地,动盘52和静盘512的背面均设置有用于散热的梳齿511。以静盘52为例,如图12所示,为静盘512表面的梳齿511设置结构示意图,梳齿511可以加快冷却气体带走动盘52和静盘512压缩空气时所产生的热量,并在静盘512的靠近盖板6的一侧形成便于冷却空气流动的通道,从而提高空气压缩机的可靠性。在本实施例中,梳齿511可以是等厚设计或者具有一定的拔模斜度,并在相邻的梳齿511中间设置一些柱状结构,如图13所示,以提高对空气的扰动,从而提高梳齿511的换热效率。Preferably, the back of the moving plate 52 and the stationary plate 512 are provided with comb teeth 511 for heat dissipation. Taking the static plate 52 as an example, as shown in FIG. 12, a structure diagram is provided for the comb teeth 511 on the surface of the static plate 512. The comb teeth 511 can accelerate the heat generated when the cooling gas takes the moving plate 52 and the static plate 512 to compress air. A passage for cooling air to flow is formed on the side of the static disk 512 near the cover plate 6, thereby improving the reliability of the air compressor. In this embodiment, the comb teeth 511 may be of equal thickness design or have a certain draft angle, and some columnar structures are arranged in the middle of the adjacent comb teeth 511, as shown in FIG. 13, to improve the disturbance of the air, Thereby, the heat exchange efficiency of the comb teeth 511 is improved.
如图2、图5和图6所示,本发明的实施例一中,底座11上设有安装槽111,冷却器9设置在安装槽111内。As shown in FIG. 2, FIG. 5 and FIG. 6, in the first embodiment of the present invention, a mounting groove 111 is provided on the base 11, and a cooler 9 is provided in the mounting groove 111.
具体地,底座11上设有用于安装冷却器9的安装槽111,且安装槽111为贯通底座11的通槽。通过上述设置,冷却器9嵌入底座11内,从而减小了空气压缩机在高度上的整体尺寸,使空气压缩机的整体结构紧凑。Specifically, the base 11 is provided with a mounting groove 111 for mounting the cooler 9, and the mounting groove 111 is a through groove penetrating the base 11. Through the above arrangement, the cooler 9 is embedded in the base 11, thereby reducing the overall size of the air compressor in height and making the overall structure of the air compressor compact.
优选地,底座11上还设有散热结构。Preferably, the base 11 is further provided with a heat dissipation structure.
散热结构可以将吸收了压缩空气的热量后的气体排到冷却器9外,从而加快冷却气体的排放,提高冷却器9的散热效率。The heat dissipation structure can discharge the gas that has absorbed the heat of the compressed air to the outside of the cooler 9, thereby speeding up the discharge of the cooling gas and improving the heat dissipation efficiency of the cooler 9.
具体地,如图5和图9所示,本发明的实施例一中,散热结构为设置在底座11上的与安装槽111连通的通风槽112。Specifically, as shown in FIGS. 5 and 9, in the first embodiment of the present invention, the heat dissipation structure is a ventilation groove 112 provided on the base 11 and communicating with the installation groove 111.
通风槽112与安装槽111连通,从而将在冷却器9中经过热交换后的气体排出到冷却器9外,从而加快冷却器9内的热交换,进而提高冷却器9的散热效率。The ventilation groove 112 communicates with the installation groove 111, so that the heat-exchanged gas in the cooler 9 is discharged to the outside of the cooler 9, so that the heat exchange in the cooler 9 is accelerated, and the heat dissipation efficiency of the cooler 9 is improved.
如图8所示,本发明的实施例一中,冷却器9包括冷却器本体93,冷却器本体93具有两个相对设置的第一侧边和两个相对设置的第二侧边,第一侧边与两个第二侧边均连接,第一侧边与底座11的安装槽111的槽壁之间的距离为a,第二侧边与底座11的安装槽111的槽壁之间的距离为b;冷却器9包括多个间隔设置的翅片,相邻两个翅片间的距离为e,其中,e≥a≥e/2,e≥b≥e/2。As shown in FIG. 8, in the first embodiment of the present invention, the cooler 9 includes a cooler body 93. The cooler body 93 has two oppositely disposed first sides and two oppositely disposed second sides. The side is connected to two second sides, the distance between the first side and the groove wall of the mounting groove 111 of the base 11 is a, and the distance between the second side and the groove wall of the mounting groove 111 of the base 11 is The distance is b; the cooler 9 includes a plurality of spaced-apart fins, and the distance between two adjacent fins is e, where e≥a≥e / 2 and e≥b≥e / 2.
具体地,上述设置保证了由导风通道进入冷却器9的冷却气体可以在冷却器9中进行充分地热交换,进而保证了冷却器9的换热效果,提高了换热效率。Specifically, the above arrangement ensures that the cooling gas entering the cooler 9 from the air guide channel can be fully heat-exchanged in the cooler 9, thereby ensuring the heat exchange effect of the cooler 9 and improving the heat exchange efficiency.
如图9所示,本发明的实施例一中,底座11的高度尺寸为f,通风槽112的深度尺寸为c,冷却器9的底壁与通风槽112的顶壁之间的距离为d,其中,c≥f/4,0≤d≤f/4。As shown in FIG. 9, in the first embodiment of the present invention, the height dimension of the base 11 is f, the depth dimension of the ventilation groove 112 is c, and the distance between the bottom wall of the cooler 9 and the top wall of the ventilation groove 112 is d. , Where c≥f / 4, 0≤d≤f / 4.
为了保证冷却器9吸收到的热量能够最大限度的散发到周围环境中,我们将冷却器本体93的安装尺寸设计符合上述要求,具体理由如下:In order to ensure that the heat absorbed by the cooler 9 can be dissipated to the surrounding environment to the greatest extent, we have designed the installation size of the cooler body 93 to meet the above requirements, and the specific reasons are as follows:
由于空气压缩机安装至工作位置后,底座11的下表面与空气压缩机安装面之间的距离很小,从而不利于气流的流动。通过设置通风槽112并对通风槽112的深度尺寸c进行限制,从而使经过热交换后的气体能够由通风槽112中流出,加快冷却器9的热交换。同时,通过限定冷却器9的底壁与通风槽112的顶壁之间的距离d的尺寸范围,可以有效避免气体流过冷却器9后马上四处流失,影响冷却器9的热交换效果。After the air compressor is installed in the working position, the distance between the lower surface of the base 11 and the installation surface of the air compressor is small, which is not conducive to the flow of air. By providing the ventilation groove 112 and limiting the depth dimension c of the ventilation groove 112, the heat-exchanged gas can flow out of the ventilation groove 112, and the heat exchange of the cooler 9 is accelerated. At the same time, by limiting the size range of the distance d between the bottom wall of the cooler 9 and the top wall of the ventilation groove 112, it is possible to effectively prevent gas from flowing around immediately after passing through the cooler 9, affecting the heat exchange effect of the cooler 9.
如图7和图8所示,本发明的实施例一中,冷却器9包括与冷却器本体93连接的翻边94,翻边94上设有安装孔,连接件穿过安装孔后将冷却器9安装至底座11上。As shown in FIG. 7 and FIG. 8, in the first embodiment of the present invention, the cooler 9 includes a flange 94 connected to the cooler body 93. The flange 94 is provided with a mounting hole. The device 9 is mounted on the base 11.
优选地,连接件为螺钉,螺钉穿过翻边94上的安装孔后,将冷却器9固定安装至底座11上,保证了冷却器9安装的稳定性,进而保证了冷却器9能够稳定工作。Preferably, the connecting member is a screw. After the screw passes through the mounting hole on the flange 94, the cooler 9 is fixed to the base 11 to ensure the stability of the cooler 9 installation, thereby ensuring that the cooler 9 can work stably. .
优选地,本实施例中的翻边94与冷却器本体93为一体成型结构。上述设置保证了冷却器9的整体结构强度。Preferably, the flanging 94 and the cooler body 93 in this embodiment are an integrally formed structure. The above arrangement ensures the overall structural strength of the cooler 9.
如图1和图2所示,本发明的实施例中,空气压缩机还包括驱动部1,风机组件的风机2和压缩机泵体组件的动盘52均与驱动部1的输出轴连接;其中,风机2位于动盘52和驱动部1之间。As shown in FIG. 1 and FIG. 2, in the embodiment of the present invention, the air compressor further includes a driving unit 1, and the fan 2 of the fan assembly and the moving plate 52 of the compressor pump body assembly are both connected to the output shaft of the driving unit 1; Among them, the fan 2 is located between the moving plate 52 and the driving unit 1.
具体地,本申请中的风机2和动盘52均与驱动部1的输出轴连接,从而使驱动部1驱动风机2和动盘52同时运动,实现了压缩机泵体组件与驱动部1的直接连接。在空气压缩随机工作时,驱动部1带动风机2一起转动。优选地,此处的风机2为多翼离心风机,风机2的进风口朝向靠近压缩机的泵体组件的一侧。当然,如果要考虑冷却驱动部1,风机2的进风口也可以布置在朝向驱动部1的一侧,这样风机2的旋转可以同时带走驱动部1工作时产生的热量,从而无需为驱动部1设置单独的风扇进行散热,节约了成本且使空气压缩机的结构更加紧凑。Specifically, the fan 2 and the moving plate 52 in the present application are both connected to the output shaft of the driving unit 1, so that the driving unit 1 drives the fan 2 and the moving plate 52 to move at the same time, thereby realizing the compressor pump assembly and the driving unit 1. direct connection. When the air compression works randomly, the driving unit 1 drives the fan 2 to rotate together. Preferably, the fan 2 here is a multi-wing centrifugal fan, and the air inlet of the fan 2 faces the side close to the pump body component of the compressor. Of course, if the cooling of the driving part 1 is to be considered, the air inlet of the fan 2 can also be arranged on the side facing the driving part 1, so that the rotation of the fan 2 can simultaneously take away the heat generated by the driving part 1 while working, thereby eliminating the need for the driving part. 1 A separate fan is provided for heat dissipation, which saves costs and makes the structure of the air compressor more compact.
如图1和图2所示,本发明的实施例一中,风机组件包括蜗壳3和设置在蜗壳3内的风机,空气压缩机还包括导风罩4,导风罩4的进气口41与蜗壳3的出口连通,导风罩4的出气口42与导风通道的进口连通,导风罩4的出气口42形成出风口。As shown in FIG. 1 and FIG. 2, in the first embodiment of the present invention, the fan assembly includes a volute 3 and a fan disposed in the volute 3, and the air compressor further includes an air hood 4 and an air intake of the air hood 4. The port 41 is in communication with the outlet of the volute 3, the air outlet 42 of the air hood 4 is in communication with the inlet of the air guide channel, and the air outlet 42 of the air hood 4 forms an air outlet.
在本申请中,风机2工作时,冷风经风机2的轴向进入,通过风机2的径向流出并进入蜗壳3内。由蜗壳3的出口流出后,冷风进入导风罩4,导风罩4的具体结构如图11所示。导风罩4的进气口41与蜗壳3的出口连通,导风罩4的出气口42与导风通道的进口连通,并且在各连接处设置有海绵,用于减小风机2的零部件的振动和噪音。In the present application, when the fan 2 is in operation, cold air enters through the axial direction of the fan 2, flows out through the radial direction of the fan 2, and enters the volute 3. After flowing out of the outlet of the volute 3, the cold wind enters the air guide hood 4. The specific structure of the air guide hood 4 is shown in FIG. The air inlet 41 of the air hood 4 is in communication with the outlet of the volute 3, the air outlet 42 of the air hood 4 is in communication with the inlet of the air guide channel, and sponges are provided at each connection to reduce the zero of the fan 2 Vibration and noise of components.
优选地,如图10所示,本发明的实施例一中,蜗壳3内设有螺旋结构31。Preferably, as shown in FIG. 10, in the first embodiment of the present invention, a spiral structure 31 is provided in the volute 3.
具体地,本申请中的蜗壳3的内壁面上设有螺旋线,螺旋线形成上述的螺旋结构31。通过设置螺旋结构31,冷却风经风机2的径向流出并进入蜗壳3后,螺旋结构可提高冷却风的出风压力,使得冷却风由蜗壳3流出后具有较大的出风压力,从而加快冷却风的循环,进而提高冷却器9的换热效率。Specifically, a spiral line is provided on the inner wall surface of the volute 3 in the present application, and the spiral line forms the above-mentioned spiral structure 31. By providing the spiral structure 31, after the cooling air flows out of the fan 2 and enters the volute 3, the spiral structure can increase the pressure of the cooling air outlet, so that the cooling air has a larger output pressure after flowing out of the volute 3, Thereby, the circulation of the cooling air is accelerated, and the heat exchange efficiency of the cooler 9 is further improved.
进一步地,空气压缩机的动盘52与空气压缩机的静盘512啮合形成空气压缩机的压缩腔。Further, the moving disk 52 of the air compressor meshes with the static disk 512 of the air compressor to form a compression cavity of the air compressor.
空气进入压缩腔后被压缩,动盘52和静盘512本身工作会发热,导风通道内的冷却风流经动盘52和静盘512后可以带走动盘52和静盘512压缩空气产生的热量,从而提高空气压缩机的可靠性。The air is compressed after entering the compression chamber, and the moving plate 52 and the static plate 512 will generate heat when they work. The cooling air in the air guide channel flows through the moving plate 52 and the static plate 512 and can take away the compressed air generated by the moving plate 52 and the static plate 512. Heat, thereby improving the reliability of the air compressor.
如图1所示,本发明的实施例一中,空气压缩机还包括第一进气管7和第一排气管8。第一进气管7向压缩腔输送待压缩气体;第一排气管8与压缩腔和冷却器9均连接,以将被压缩的气体输送至冷却器9进行热交换。As shown in FIG. 1, in the first embodiment of the present invention, the air compressor further includes a first intake pipe 7 and a first exhaust pipe 8. The first intake pipe 7 transports the gas to be compressed to the compression chamber; the first exhaust pipe 8 is connected to both the compression chamber and the cooler 9 to transport the compressed gas to the cooler 9 for heat exchange.
具体地,第一进气管7与外界气源连接,以向压缩腔输送待压缩的气体。被压缩气体由第一排气管8排出,并输送至冷却器9进行热交换,以降低被冷却气体的温度。Specifically, the first air inlet pipe 7 is connected to an external air source to deliver the gas to be compressed to the compression chamber. The compressed gas is discharged from the first exhaust pipe 8 and sent to the cooler 9 for heat exchange to reduce the temperature of the cooled gas.
如图6和图7所示,本发明的实施例一中,冷却器9还包括第二进气管91、第二排气管92和气体输送管路。第二进气管91与第一排气管8连接;第二排气管92用于将冷却后的被压缩气体排出;气体输送管路连接第二进气管91和第二排气管92,被压缩气体流经气体输送管路后实现散热。具体地,冷却器9的翅片下部设有用于输送被压缩气体的气体输送管路,从而使由压缩腔流出的被压缩气体流经气体输送管路时,冷却气体带走输送管路表面的热量,进而对气体输送管路中的被压缩气体进行冷却。As shown in FIGS. 6 and 7, in the first embodiment of the present invention, the cooler 9 further includes a second intake pipe 91, a second exhaust pipe 92, and a gas delivery pipe. The second intake pipe 91 is connected to the first exhaust pipe 8; the second exhaust pipe 92 is used to discharge the cooled compressed gas; the gas delivery pipe is connected to the second intake pipe 91 and the second exhaust pipe 92, and is The compressed gas flows through the gas delivery pipeline to achieve heat dissipation. Specifically, the lower part of the fin of the cooler 9 is provided with a gas conveying pipeline for conveying compressed gas, so that when the compressed gas flowing out of the compression chamber flows through the gas conveying pipeline, the cooling gas takes away the surface of the conveying pipeline. The heat then cools the compressed gas in the gas delivery line.
本发明的实施例一还提供了一种车辆,包括空气压缩机和车体,空气压缩机为上述的空气压缩机。 Embodiment 1 of the present invention further provides a vehicle, which includes an air compressor and a vehicle body. The air compressor is the above-mentioned air compressor.
本申请的空气压缩机的冷却器9与导风通道的出风口连接,从而可以使由风机组件送入导风通道内的冷却风能够全部经过冷却器9,进而加快了冷却器9对压缩气体的冷却速度,提高了冷却器的冷却效率。因此,具有上述空气压缩机的车辆也具有上述优点。The cooler 9 of the air compressor of the present application is connected to the air outlet of the air guide channel, so that the cooling air sent by the fan assembly into the air guide channel can all pass through the cooler 9, thereby speeding up the cooler 9 to compress the gas. The cooling speed improves the cooling efficiency of the cooler. Therefore, a vehicle having the above-mentioned air compressor also has the above-mentioned advantages.
优选地,本申请中的车辆为新能源车辆。Preferably, the vehicle in the present application is a new energy vehicle.
实施例二Example two
本发明的实施例二与实施例一的不同之处在于:The difference between the second embodiment of the present invention and the first embodiment lies in:
如图14所示,本发明的实施例二中,空气压缩机还包括驱动部1,风机组件的风机2和压缩机泵体组件的动盘52均与驱动部1的输出轴连接;其中,驱动部1位于风机2和动盘52之间。As shown in FIG. 14, in the second embodiment of the present invention, the air compressor further includes a driving unit 1, and the fan 2 of the fan assembly and the moving plate 52 of the compressor pump body assembly are both connected to the output shaft of the driving unit 1; The driving portion 1 is located between the fan 2 and the moving plate 52.
具体地,本实施例二的风机2和动盘52均与驱动部1的输出轴连接,从而使驱动部1驱动风机2和动盘52同时运动,实现了压缩机泵体组件与驱动部1的直接连接。在空气压缩随机工作时,驱动部1带动风机2一起转动。优选地,此处的风机2为多翼离心风机,风机2的进风口朝向靠近驱动部1的一侧,风机2工作时可以同时对驱动部1进行冷却,从而省去了专门用于驱动部1散热的风扇,节约了成本且空气压缩机的结构紧凑。导风通道内的冷却气体的流动方向如图14中的箭头所示,在空气压缩机的工作过程中,吸收了驱动部1热量的冷却气体的温度会有一定的上升,根据对驱动部1的温升测试结果,驱动部1的温度上升幅度不是很大,所以不会对风机2的工作环境造成比较恶劣的影响。Specifically, the fan 2 and the moving plate 52 of the second embodiment are both connected to the output shaft of the driving unit 1, so that the driving unit 1 drives the fan 2 and the moving plate 52 to move at the same time, thereby realizing the compressor pump body assembly and the driving unit 1. Direct connection. When the air compression works randomly, the driving unit 1 drives the fan 2 to rotate together. Preferably, the fan 2 here is a multi-wing centrifugal fan, and the air inlet of the fan 2 faces the side close to the driving unit 1. When the fan 2 is working, the driving unit 1 can be cooled at the same time, thereby eliminating the need for the driving unit. 1 The cooling fan saves costs and the structure of the air compressor is compact. The flow direction of the cooling gas in the air guide channel is shown by the arrow in FIG. 14. During the operation of the air compressor, the temperature of the cooling gas that has absorbed the heat of the driving unit 1 will rise to a certain extent. As a result of the temperature rise test, the temperature rise of the drive unit 1 is not large, so it will not cause a relatively bad impact on the working environment of the fan 2.
如图14所示,本发明的实施例二中,冷风经蜗壳3和导风罩4进入动盘52和静盘512的梳齿吸收动盘52和静盘512工作所产生的热量,根据测试结果,冷却空气在动盘52和静盘512的梳齿511进出口的温差大约为10℃左右,所以冷却空气在对动盘52和静盘512散热后的温升也不是很明显。所以具有一定温度的空气进入导风通道和冷却器9,在这里对被压缩空气进行散热时的热交换作用明显,降温幅度最大,最大可以达到50%的降幅,也说明此种冷却方式具有较大的优势。As shown in FIG. 14, in the second embodiment of the present invention, the comb teeth of the cold wind entering the movable plate 52 and the stationary plate 512 through the volute 3 and the air hood 4 absorb the heat generated by the operation of the movable plate 52 and the stationary plate 512. The test result shows that the temperature difference between the cooling air at the inlet and outlet of the comb teeth 511 of the moving plate 52 and the static plate 512 is about 10 ° C, so the temperature rise of the cooling air after the heat is radiated to the moving plate 52 and the static plate 512 is not obvious. Therefore, the air with a certain temperature enters the air guide channel and the cooler 9, and the heat exchange effect is obvious when the compressed air is radiated here. The maximum temperature reduction is 50%, which also shows that this cooling method has a relatively low temperature. Big advantage.
如图15、图19至图21所示,本发明的实施例二中,由于叶轮21的进风口要开设在靠近驱动部1的一侧,所以叶轮21中间轮毂211的特征要做一定的改变。但是,由于传动轴101的长度又不能增加太多,所以叶轮21的轮毂211采用中间镂空的形式进行装配,传动轴101伸出一定的长度用来开设卡簧槽102,在卡簧槽102中安装卡簧104以对叶轮21的轴向定位;在传动轴101的轮毂211上开设有安装孔212,并且在传动轴101的端面开设有与安装孔212配合的安装轴段103,以对叶轮21进行径向定位。As shown in FIG. 15, FIG. 19 to FIG. 21, in the second embodiment of the present invention, since the air inlet of the impeller 21 is to be opened on the side close to the driving part 1, the characteristics of the intermediate hub 211 of the impeller 21 must be changed to some extent. . However, because the length of the transmission shaft 101 cannot be increased too much, the hub 211 of the impeller 21 is assembled in the form of a hollow frame. The transmission shaft 101 extends a certain length to open the snap ring groove 102. The clamping spring 104 is installed to axially position the impeller 21; a mounting hole 212 is provided on a hub 211 of the transmission shaft 101, and an end surface of the transmission shaft 101 is provided with a mounting shaft segment 103 that cooperates with the mounting hole 212 to align the impeller. 21 Perform radial positioning.
如图16至图18所示,本发明的实施例二中,整个蜗壳3由第一蜗壳32和第二蜗壳33组成,并在第一蜗壳32上设有密封筋321,在第二蜗壳33上开设有密封槽331,第一蜗壳32和第二蜗壳33通过螺钉固定连接。As shown in FIGS. 16 to 18, in the second embodiment of the present invention, the entire volute 3 is composed of a first volute 32 and a second volute 33, and a sealing rib 321 is provided on the first volute 32. A sealing groove 331 is defined in the second volute 33, and the first volute 32 and the second volute 33 are fixedly connected by screws.
如图22所示,本发明的实施例二中,导风罩4的进气口41与蜗壳3的出口连通,导风罩的出气口42与导风通道的进口连通。导风罩采用90°转弯风道,并且两端通过密封垫来实现密封,以减少振动和噪音。As shown in FIG. 22, in the second embodiment of the present invention, the air inlet 41 of the air hood 4 is in communication with the outlet of the volute 3, and the air outlet 42 of the air hood is in communication with the inlet of the air guide channel. The air baffle adopts a 90 ° turning air duct, and the two ends are sealed by a gasket to reduce vibration and noise.
本发明的实施例二的其他结构与实施例一相同,此处不再赘述。The other structures of the second embodiment of the present invention are the same as those of the first embodiment, and details are not described herein again.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:由于冷却器与导风通道的出风口连接,从而可以使由风机组件送入导风通道内的冷却风能够全部经过冷却器,进而加快了冷却器对压缩气体的冷却速度,提高了冷却器的冷却效率。相对于现有技术中导风通道与冷却器之间具有间隔,使得导风通道内的冷却风在流向冷却器时会有部份流失而言,本申请中的冷却器与导风通道的出风口连接,导风通道内的冷却风可以全部进入冷却器,以对高温压缩气体进行冷却,冷却效率高,冷却效果好。From the above description, it can be seen that the foregoing embodiment of the present invention achieves the following technical effects: Since the cooler is connected to the air outlet of the air guide channel, the cooling air sent by the fan assembly into the air guide channel can be All pass through the cooler, which accelerates the cooling rate of the compressed gas by the cooler and improves the cooling efficiency of the cooler. Compared with the prior art, there is a gap between the air guide channel and the cooler, so that the cooling air in the air guide channel will be partially lost when it flows to the cooler. The air outlet is connected, and the cooling air in the air guide channel can all enter the cooler to cool the high-temperature compressed gas. The cooling efficiency is high and the cooling effect is good.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (18)

  1. 一种空气压缩机,其特征在于,所述空气压缩机包括:An air compressor, wherein the air compressor includes:
    压缩机泵体组件,具有导风通道,所述导风通道与风机组件的出风口连通;A compressor pump body component having an air guide channel which is in communication with the air outlet of the fan component;
    冷却器(9),用于对压缩机泵体组件生成的压缩气体进行冷却,其中,所述冷却器(9)与所述导风通道的出风口连接。The cooler (9) is used for cooling the compressed gas generated by the compressor pump body component, wherein the cooler (9) is connected to the air outlet of the air guide channel.
  2. 根据权利要求1所述的空气压缩机,其特征在于,所述压缩机泵体组件包括:The air compressor according to claim 1, wherein the compressor pump assembly includes:
    盖板(6);Cover (6);
    静盘组件(51);Static plate assembly (51);
    端盖(10),所述静盘组件(51)位于所述盖板(6)和所述端盖(10)之间,所述盖板(6)、所述静盘组件(51)和所述端盖(10)围成至少部分的所述导风通道。An end cover (10), the static disk assembly (51) located between the cover plate (6) and the end cover (10), the cover plate (6), the static disk assembly (51), and The end cover (10) surrounds at least part of the air guide channel.
  3. 根据权利要求2所述的空气压缩机,其特征在于,所述空气压缩机还包括底座(11),在所述空气压缩机的高度方向上,所述压缩机泵体组件和所述冷却器(9)均位于所述底座(11)上。The air compressor according to claim 2, characterized in that the air compressor further comprises a base (11), and in a height direction of the air compressor, the compressor pump body assembly and the cooler (9) are all located on the base (11).
  4. 根据权利要求3所述的空气压缩机,其特征在于,The air compressor according to claim 3, wherein:
    所述盖板(6)包括盖板本体和与所述盖板本体连接的盖板延伸段;The cover plate (6) includes a cover plate body and a cover plate extension connected to the cover plate body;
    所述静盘组件(51)包括静盘(512)和与所述静盘(512)连接的外壳延伸段(513);The static disk assembly (51) includes a static disk (512) and a shell extension (513) connected to the static disk (512);
    所述端盖(10)包括端盖本体和与所述端盖本体连接的端盖延伸段,所述盖板延伸段、所述外壳延伸段和所述端盖延伸段均与所述底座(11)连接。The end cover (10) includes an end cover body and an end cover extension connected to the end cover body, and the cover plate extension, the shell extension, and the end cover extension are all connected to the base ( 11) Connect.
  5. 根据权利要求2至4中任一项所述的空气压缩机,其特征在于,所述导风通道包括第一导风通路和与第一导风通路隔开的第二导风通路,所述盖板(6)与所述静盘组件(51)的静盘(512)的第一端面之间形成所述第一导风通路,所述端盖(10)与所述静盘(512)的第二端面之间形成所述第二导风通路。The air compressor according to any one of claims 2 to 4, wherein the air guide channel includes a first air guide path and a second air guide path separated from the first air guide path, and The first air guide path is formed between the cover plate (6) and the first end surface of the static plate (512) of the static plate assembly (51), and the end cover (10) and the static plate (512) The second air guide path is formed between the second end surfaces.
  6. 根据权利要求3或4所述的空气压缩机,其特征在于,所述底座(11)上设有安装槽(111),所述冷却器(9)设置在所述安装槽(111)内。The air compressor according to claim 3 or 4, wherein the base (11) is provided with a mounting groove (111), and the cooler (9) is disposed in the mounting groove (111).
  7. 根据权利要求6所述的空气压缩机,其特征在于,所述底座(11)上还设有散热结构。The air compressor according to claim 6, characterized in that the base (11) is further provided with a heat dissipation structure.
  8. 根据权利要求7所述的空气压缩机,其特征在于,所述散热结构为设置在所述底座(11)上的与所述安装槽(111)连通的通风槽(112)。The air compressor according to claim 7, wherein the heat dissipation structure is a ventilation groove (112) provided on the base (11) and communicating with the mounting groove (111).
  9. 根据权利要求6所述的空气压缩机,其特征在于,所述冷却器(9)包括冷却器本体(93),所述冷却器本体(93)具有两个相对设置的第一侧边和两个相对设置的第二侧边,所述第一侧边与两个所述第二侧边均连接,所述第一侧边与所述底座(11)的所述安装槽(111)的槽壁之间的距离为a,所述第二侧边与所述底座(11)的所述安装槽(111)的槽壁之 间的距离为b;所述冷却器(9)包括多个间隔设置的翅片,相邻两个所述翅片间的距离为e,其中,e≥a≥e/2,e≥b≥e/2。The air compressor according to claim 6, characterized in that the cooler (9) comprises a cooler body (93), and the cooler body (93) has two oppositely disposed first sides and two Two oppositely disposed second sides, the first side is connected to two of the second sides, and the first side is connected to the groove of the mounting groove (111) of the base (11) The distance between the walls is a, and the distance between the second side and the groove wall of the mounting groove (111) of the base (11) is b; the cooler (9) includes a plurality of spaces. For the fins, the distance between two adjacent fins is e, where e≥a≥e / 2 and e≥b≥e / 2.
  10. 根据权利要求8所述的空气压缩机,其特征在于,所述底座(11)的高度尺寸为f,所述通风槽(112)的深度尺寸为c,所述冷却器(9)的底壁与所述通风槽(112)的顶壁之间的距离为d,其中,c≥f/4,0≤d≤f/4。The air compressor according to claim 8, characterized in that the height dimension of the base (11) is f, the depth dimension of the ventilation groove (112) is c, and the bottom wall of the cooler (9) The distance from the top wall of the ventilation groove (112) is d, where c ≧ f / 4 and 0 ≦ d ≦ f / 4.
  11. 根据权利要求9所述的空气压缩机,其特征在于,所述冷却器(9)包括与所述冷却器本体(93)连接的翻边(94),所述翻边(94)上设有安装孔,连接件穿过所述安装孔后将所述冷却器(9)安装至所述底座(11)上。The air compressor according to claim 9, characterized in that the cooler (9) comprises a flange (94) connected to the cooler body (93), and the flange (94) is provided with A mounting hole, after the connecting member passes through the mounting hole, the cooler (9) is mounted on the base (11).
  12. 根据权利要求1至4中任一项所述的空气压缩机,其特征在于,所述空气压缩机还包括驱动部(1),所述风机组件的风机(2)和所述压缩机泵体组件的动盘(52)均与所述驱动部(1)的输出轴连接;其中,所述风机(2)位于所述动盘(52)和所述驱动部(1)之间,或者所述驱动部(1)位于所述风机(2)和所述动盘(52)之间。The air compressor according to any one of claims 1 to 4, characterized in that the air compressor further comprises a driving part (1), a fan (2) of the fan assembly, and the compressor pump body The moving disks (52) of the components are all connected to the output shaft of the driving section (1); wherein the fan (2) is located between the moving disk (52) and the driving section (1), or The driving part (1) is located between the fan (2) and the moving disc (52).
  13. 根据权利要求1至4中任一项所述的空气压缩机,其特征在于,所述风机组件包括蜗壳(3)和设置在所述蜗壳(3)内的风机,所述空气压缩机还包括导风罩(4),所述导风罩(4)的进气口(41)与所述蜗壳(3)的出口连通,所述导风罩(4)的出气口(42)与所述导风通道的进口连通,所述导风罩(4)的出气口(42)形成所述出风口。The air compressor according to any one of claims 1 to 4, wherein the fan assembly includes a volute (3) and a fan disposed in the volute (3), the air compressor It also includes an air hood (4), the air inlet (41) of the air hood (4) is in communication with the outlet of the volute (3), and the air outlet (42) of the air hood (4) It is in communication with the inlet of the air guide channel, and the air outlet (42) of the air guide cover (4) forms the air outlet.
  14. 根据权利要求13所述的空气压缩机,其特征在于,所述蜗壳(3)内设有螺旋结构(31)。The air compressor according to claim 13, characterized in that a spiral structure (31) is provided in the volute (3).
  15. 根据权利要求1至4中任一项所述的空气压缩机,其特征在于,所述空气压缩机的动盘(52)与所述空气压缩机的静盘(512)啮合形成所述空气压缩机的压缩腔。The air compressor according to any one of claims 1 to 4, characterized in that a moving disk (52) of the air compressor meshes with a static disk (512) of the air compressor to form the air compression Machine's compression cavity.
  16. 根据权利要求15所述的空气压缩机,其特征在于,所述空气压缩机还包括:The air compressor according to claim 15, wherein the air compressor further comprises:
    第一进气管(7),向所述压缩腔输送待压缩气体;A first air inlet pipe (7) for delivering a gas to be compressed to the compression cavity;
    第一排气管(8),与所述压缩腔和所述冷却器(9)均连接,以将被压缩气体输送至所述冷却器(9)进行热交换。A first exhaust pipe (8) is connected to both the compression chamber and the cooler (9), so as to convey the compressed gas to the cooler (9) for heat exchange.
  17. 根据权利要求16所述的空气压缩机,其特征在于,所述冷却器(9)还包括:The air compressor according to claim 16, characterized in that the cooler (9) further comprises:
    第二进气管(91),与所述第一排气管(8)连接;A second intake pipe (91) connected to the first exhaust pipe (8);
    第二排气管(92),用于将冷却后的所述被压缩气体排出;A second exhaust pipe (92) for discharging the compressed gas after cooling;
    气体输送管路,连接所述第二进气管(91)和所述第二排气管(92),所述被压缩气体流经所述气体输送管路后实现散热。A gas delivery pipe is connected to the second intake pipe (91) and the second exhaust pipe (92), and the compressed gas flows through the gas delivery pipe to realize heat dissipation.
  18. 一种车辆,包括空气压缩机和车体,其特征在于,所述空气压缩机为权利要求1至17中任一项所述的空气压缩机。A vehicle includes an air compressor and a vehicle body, wherein the air compressor is the air compressor according to any one of claims 1 to 17.
PCT/CN2018/120672 2018-09-05 2018-12-12 Air compressor and vehicle having same WO2020048035A1 (en)

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