WO2020039268A1 - Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system - Google Patents
Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system Download PDFInfo
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- WO2020039268A1 WO2020039268A1 PCT/IB2019/052844 IB2019052844W WO2020039268A1 WO 2020039268 A1 WO2020039268 A1 WO 2020039268A1 IB 2019052844 W IB2019052844 W IB 2019052844W WO 2020039268 A1 WO2020039268 A1 WO 2020039268A1
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Images
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Definitions
- a domestic agriculture machine allows three culture methods, such as geoponics, hydroponics, and aeroponics with the use of innovative equipment and techniques and increases the yield.
- ultraviolet radiation and ozone gas are also sterilized and safe for culture media.
- the machine also creates a closed water cycle in the system, so that 98% of the water consumed is entirely spent on production and there is no waste water. It can be used in the agricultural industry to increase productions and reduce water use in the agricultural sector. Using this machine individually is also effective, but it is better to use this machine in the agricultural industry as a network to formulate the process of production and sale purposefully.
- the innovation refers to an advantageous technology in agricultural, mechanical engineering, plant section in entire engine of electrical elements.
- An agricultural production system consists of a number of plant units which form a canal complex through parts of the units.
- Each plant unit has an upper portion that supports a plant in a growing medium, and a lower residential portion defining a cavity of the compartment below the upper unit, so that the plant roots will expand into the compartment.
- Water networking includes a number of irrigation units, each connected with a plant area and delivered water to the plant's site from the water source.
- the system is networked and is a networked environment for plant growth, and only one type of cultivation is conducted, while the domestic culture machine is capable of geoponics, hydroponics, and aeroponics, and is equipped with an ultraviolet disinfectant system and water recycling system.
- An aeroponic growing machine which includes a low-pressure liquid-nutrient delivery system produced by centrifugal force using a rotary cylinder device.
- the rotary cylinder device distributes liquid nutrient solution to the plant's roots using centrifugal force, thus it eliminates the need for a high pressure pump and nozzles.
- the geometric shape of the enclosed root growth area is such that it allows broken droplets to be randomly spread in various directions completely around the root of the plant at 360 degrees.
- This aeroponics machine is at a low pressure, while my machine is a device for three types of cultures that can be used to culture any species of plant with any kind of culture.
- a method and system for continuous plant growth automatically is using production lines each containing a number of growth sectors, each growing sector includes different levels of horizontal transportation, a source of light and liquid nutrient for every level of each part, and the plant trays that move horizontally. So that each part after the growth is longer than the previous one to receive more growth trays from the previous part. As the number of plants in the tray are decreased or increased due to growth of plant species, but the number of plants in the growth sector stays constant. Therefore, a group of plants is broken down into more trays, so that they grow from germination to harvest through growing parts, with the ability to simultaneously start the growth cycle for additional products.
- the above initiative is a plant production line in which there are several rows of plant culture, and only geoponics is carried out, while the machine provides three types of cultures, saves water according to the closed water circuit, and sterilizes the environment with UV.
- the invention is a hydroponic/aeroponic agricultural unit that requires the closure of plants in a highly saturated environment and is further irrigated by sprinkler irrigation.
- the invention also has the ability to be changed from small housing to large housing by modifying the diameter of a drum, so that a small drum can act as a kindergarten for the seedlings. When the seedlings become plants, a larger drum is made. A number of boards that form the drum can be placed near the bulb when they are smaller and far from larger. A simple but reliable system allows the drum rotation.
- the present disclosure describes Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system in the field of technical and human requirements, it is under Agriculture A01 sector and F-class Mechanical Engineering section F01 of Total Motor Plants and H-Electronic H01 of Elements Electric BASIC that in the agricultural industry, there is no complete agricultural machinery that can work in the residential unit and be appropriate for this place.
- Some problems in this area are the inability to create a culture bed in new and traditional methods together in a residential environment, the inability of safe, effective and inexpensive disinfection, the water shortage in agriculture, heavy investment for the construction of a greenhouse or production unit.
- a domestic agriculture machine allows three culture methods, such as geoponics, hydroponics, and aeroponics with the use of innovative equipment and techniques and increases the yield.
- ultraviolet radiation and ozone gas are also sterilized and safe for culture media.
- the machine also creates a closed water cycle in the system, so that 98% of the water consumed is entirely spent on production and there is no waste water. It can be used in the agricultural industry to increase productions and reduce water use in the agricultural sector. Using this machine individually is also effective, but it is better to use this machine in the agricultural industry as a network to formulate the process of production and sale purposefully.
- this machine solves all of the above problems, so that by using the innovated equipment and techniques, it has the ability to culture in all three methods of geoponics, hydroponics and aeroponics, which this increases the production efficiency and thus the profitability of the machine.
- This machine also utilizes and incorporates scientific and practical techniques of UV and ozone gas production, and keeps the media close for effective, inexpensive and safe sterilization without any release to the environment.
- Body It includes 6 lightweight panels and humidity, temperature, UV and air insulation, 5 of which are permanently connected to each other and the 6 th part is attached as a door with magnetic tapes. Some parameters such as light weight, insulation against temperature, humidity, UV and air should be considered in choosing the material of the body. In this respect, a combination of an intermediate layer of high-density expanded polyestyrene and two layers of PVC sheet was used in the construction of body. Also, PVC ducts were used as a frame for each panel. The body dimensions used in this machine are 175-83-95. These dimensions can be changed in the basis of the user's order before construction. Typically, the standard dimensions of residential building doors are 90 x 200 cm.
- Metal skeleton and shelves This section is designed by galvanized corners in a way that the number of its floors can be added depending on the type of culture method and crop. It also is responsible for the weight tolerance and stability of the machine, which has two sections of the interior equipment floor and the cultivating floors.
- the floor of the interior equipment is located on the upper floor of the metal skeleton, in which some of the equipment, such as the UV generator, fluid transfer system (drip irrigation and hydroponics), misting system, and electrical connections are placed.
- the culture compartment is designed in the lower decks of the metal skeleton section for culture, which the number of its decks can be changed by the number and height based on the type of culture and crop.
- Air-handler unit This section includes fogging and sucking fans and air-passage with a cooling-heating system and a fresh air conditioner which this section is located on the roof panel and comes through two pipes from the roof to the body and it is connected to the interior and air passageways. The door part of the air handler is sticking to the body by the magnet strips.
- Air inlet It is a hole in the air-handler frame connected to the machine body by a pipe and through the air inlet, the air inside the machine enter the air-handler and it is also the location of the domestic air filter.
- Sucker fan A fan with high suction power that airs the air inside the device.
- Output damper It is a stepper motor damper that works in accordance with the controller's instructions in conjunction with the fragment and is responsible to replace old air with fresh one. Old air is exiting from this damper. It should be noted that this damper is equipped with a thin carbon filter to make output ozone gas of the machine inert.
- Crossway damper It is a stepper motor damper that operates according to the controller's instructions in line with the fragment and has the function of changing the blocking or opening of the internal airway.
- Fan damper It is a fan with damper that works according to the controller's instructions in line with the fragment and has the function of blocking or entering fresh air into the air handler, and also an air filter is connect to it to filter the inlet air.
- Duct Air passage and cavity for elastomeric tube of heater
- Condenser A piece of cooling device set consisting of copper pipes and aluminum blades that is cooled by fan and is designed to cool the compressed gas.
- Heater consists of a low-power element and an aluminum sink heater which is located inside an elastomeric tube. This piece is controlled by the controller according to the needs of the machine.
- Blower fan A fan responsible for throwing air between the evaporator cooling trays and transferring air into the machine.
- Evaporator A piece of cooling device set that cools the aluminum trays connected to it by the evaporation process of refrigerant gas.
- Air outlet This cool, hot/swirling air gap is blown into the device.
- Compressor This piece is heart of cooling device designed to compress the refrigerant gas.
- Wire conduit The sensor and power wires are passed connector through this duct.
- This floor is in the interior of the machine and is located on the upper floor, which includes the following equipment:
- Outlet trunk-like tube It is connected to the suction tube on one side and to the machine ceiling connected by a pipe to the air-handler inlet part on the other side.
- Suction tube collects air inside the unit uniformly and transfers it to air handler.
- UVc generator It is a lamp that can be controlled by the key connected to the control panel. This lamp with UV light-emitting in C-band is capable of disinfecting any type of microorganism and pests interred from water, fresh air and liquid fertilizers and contaminants from previous crop and effluent accumulated in the machine. It also produces ozone gas for post-culture cleansing or accelerating and increasing the crop yield in some scientific methods. This gas flows as a fluid in the disinfection phase through the entire machine. In the final stage of disinfection, when exiting the device to the external environment, it is safely deactivated by the carbon filter located on the air outlet damper.
- Automatic moisturizing container hub It is a fluid separating box that provides a uniform moisturizing to all floors. On the one hand, it is connected to a water pump by a hose and, on the other hand, to the irrigation hoses of the floors. This hub is placed above the liquid level to keep it unloaded without water control at the time of pump's shutdown.
- Input trunk-like duct On one side, it is connected to the blower tube. On the other side, it is connected to the ceiling of the machine by the exhaust pipe of air handler.
- Blower Tube Blower tube uniformly distributes air came from the air handler throughout the interior space of the machine.
- Reflection On the left and right walls of the galvanized sheet, it is designed to reflect UV light and more effect on disinfection, as well as to restrict emissions to the outside of the equipment floor at the time of crop growing.
- Power Hub A power supply box that connects to the input power cables. This box provides the electrical power needed for all electrical equipment inside.
- Interconnecting pipes among floors are responsible for water and hydroponic fluid supply to all floors. From each floor, a pipe enters the floor of the interior equipment and connects to the hub.
- Water collecting pipe This tube is responsible for the transfer of water from irrigation or vaporized distillations collected in an effluent container at the bottom of the machine into the container. On the one hand, it is connected to pump inside effluent container and on the other side, to the container.
- a container contains a set of equipment that forms a semi-intelligent system.
- Bottom of interior equipment floor The material of this floor bed is galvanized sheet due to tolerate the weight of the equipment and prevent the uncontrolled release of UV or ozone gas, as well as influence better on disinfection during planting.
- Manual container It can be used in some culture methods such as geoponics for effective fertilization. Applications and fluids used in this container depend on the type of cultures and its crop. Its fluid transfer method is utilized by gravity and closing and opening flow through it are manually carried out by the valve connected to it.
- This hub causes a uniform distribution of fluid to the interface hoses between the floors on the left side of shelves. On the one side, it is connected to the container valve and on the other side it is connected to the interface hoses between floors on the left side of shelves.
- the hub and hoses must be placed below the liquid level of the container in order to transfer of fluids by gravity.
- This container is designed in such a way that all its components together can perform the following tasks in accordance with any type of crop:
- Aeroponics The production of food-rich moisture and steam-soluble supplements for the plant's hanging roots in air with the help of all the specific components and process control system (Farmer)
- Hydroponics The storage and transfer of food-rich fluids and supplements to the culture bed with the help of all the specific components and process control system (Farmer)
- Discharge prevention Mechanical turn-on and turn-off of the inlet water from the outside of the machine in order to fill the water supply sufficiently with the help of all the components in particular.
- It has a fan located on the lid of the automatic container and has the function of suction air from outside to inside the container. It has a small funnel for manually transferring fluids to fill the source.
- the mechanical valve connected to the submersible pump which is connected on the one hand to the urban water hose, and on the other hand to the body of container, and it has a function of controlling the reservoir water level in geotropic culture method.
- An electrical-mechanical switch which is connected to submersible pump. This switch is connected to the body of container on one side and electrical connector on the other side that comes from the timer module relay, and is connected to the feed wire of the piece. And it is responsible to cut power to prevent the burning of the piece when the liquid level is too low. Also, it is responsible to reactivate the piece if the liquid level rises due to the manual entry of the liquid from the piece or the automatic entry of the piece, and the remaining time in the corresponding timer module.
- the electrical connection connector which is connected to the fan and parts of the steam generator (ultrasonic) on one side and to the power cable supplied by the humidity control module on the other side.
- the water pump is responsible for thrusting liquids from the container to the hub.
- the liquid in the container can be water, liquid fertilizer, soluble dietary supplement, hydroponic fluid and aeroponic fluid.
- the coolant vaporizer is an ultra-sonic electronics component that, by ultrasound vibrations, causes the separation of liquid molecules in container and produces cold steam. Steam outlet cavities result from ultrasonic activity. There is a hole in the container lid below the fan location to enter air. Inlet of the effluent pipe is connected to the hose.
- SMD artificial light generation is used for most crops to provide the light needed for growth for each floor and adjustable in terms of time and mediate intensity of light (modules and volumes).
- Artificial light for plant growth does not have harmful wavelengths of the sun and is known as clean energy. Simply, it simulates the required wavelength of photosynthesis.
- the location of mounting of these generators is below the superstructure floor, where the productive light produces the surface of crop. This position is the best point in terms of light exposure uniformly on the floor surface. Also, it can be moveable in the entire environment due to the connection with the bolts and nuts to the floor.
- the body of the generator is designed in such a way that it has the ability to rotate vertically and horizontally. It is therefore adjustable.
- This system is designed for optimal use of water and fluids in the machine.
- the addition of irrigation water or other fluids and vapors from ultrasonic activities that form dew due to collision with surfaces is collected on the bottom of the machine in a container; and as fluid levels rise in this container, the switch connected to Submersible pump is turned on and fluids are transported through the pipe to the automated container for sterilization by the UV generator and reuse.
- the wire contains the power required by the pump, which comes from the power hub.
- Blower and sucker tubes are designed for uniform air flow in the entire interior medium of the machine, so that air flows all parts equally. These pipes are placed vertically in the middle of the left and right walls of the machine. On the pipes, blower and sucker openings for air passage are placed in a way that covers a 180o angle, and allows air flow to circle 180° horizontally. The beginning of blower tube is connected to the input trunk-like tube and the beginning of sucker pipe is connected to the output trunk-like tube. The ends of both pipes are blocked.
- an automatic liquid carrier is used which is connected to the automatic container and manual fluid carrier that is attached to the container.
- the end of hose is connected to the hub.
- These hubs produce a uniform distribution of fluid to porous hoses. Thin pores of these hoses act like drip irrigation hoses. Both with pressure and without pressure (adsorption due to gravity pressure and osmotic absorption) transfer fluid to the culture surface. The end of hoses have been blocked to prevent the flowing fluid being integrated and fed back in hose to the reservoir. Hoses and hubs form a single piece that is fitted to a place.
- This piece can be placed below, in the middle and on the surface of the soil and perform its tasks.
- the end of pipe collects effluent.
- All hose material is flexible PVC.
- Floors floors are divided into two groups of interior equipment and culture floors.
- the floor's bottom of the interior equipment is covered with a galvanized sheet to support the weight of the equipment and the separation of this floor from other floors.
- the culture floors are suitable for any kind of culture method, which is capable of maintaining the culture bed.
- the design of the floors is of a kind that has the ability to connect at any height on the metal structure (by bolts and nuts), as well as by the cross-link metal bar and the metal frame used in the floors to restrain the weight of culture surface and each floor can withstand more than 70 kg live load.
- a mesh is placed on the floor bottom that provides the floor surface for placement of culture bed.
- the user will be able for geoponics on the floors, or by a bed pan and inserting the unit components into the pan and placing the pan on the floor, user will be able for the hydroponics.
- aeroponics by placing the culture medium in the mesh netting on the floors of this type of culture.
- the control panel is a box located in front of the air handler and above the body of the machine. Control and equipment powering are the responsibility of this section. User can control the growth and propagation conditions by entering the desired values in the microprocessor's memory.
- Process control artificial intelligence consists of a combination of processor functions and temperature and moisture control relays, timers, control panel plus mechanical components, including electrical submersible pumps and electrical switches and mechanical valve, each of which has an automatic reaction to environmental changes in the direction of system sustainability.
- process control on this machine is a kind of artificial intelligence that automatically responds to improve changes in "disruptive system stability" parameters.
- Temperature control kits These kits get the received temperature data from the relevant sensor inside the machine and, if changed to outside of the specified range, cooler and heater switches on or off.
- Moisture control kit This kit receives the moisture data from the relevant sensor inside of the machine and, if changed to outside of the specified range, the steaming device switches on or off.
- Damper timer kit It controls the replacement of old air with fresh air by dampers and damper fan at a specified time interval.
- Light timer kit This kit controls lighting for the growth of the plant by artificial light generator at a specified time interval.
- Moisturizing timer kit This moisturizing control kit (hydroponic water or fluid) is applied to the culture area at user defined intervals.
- Submersible pump + Mechanical valve When water is transferred to an automatic tank, the submersible pump sufficiently detects a rise in water level and closes the mechanical valve.
- Submersible pump + Electric switch + Moisturizing timer kit Submersible pump cut electric circuit of fluid pump by switch if the fluid level falls down inside the automatic container to prevent the pump from burning. Also, the submersible pump will restart the pump's electrical circuit by the switch to continue the moisturizing operation if the moisturizing timer is activated and the fluid level rises, either by a mechanical submersible pump or manually by a funnel.
- Internal switch and submersible pump of vaporizers It cuts off electric circuit in addition to control the vaporizers by the humidity kit if the fluid level of submersible pump's automatic tank and vaporizer's internal switch are lowered, and reestablishes the circuit and forces the vaporizer if the fluid level rises again.
- Submersible pump established in effluent collector container activates the electrical circuit of the discharge pump by the inboard submersible pump (905) if the fluid level rises to prevent the release of effluent to outside of the machine and the internal/external environmental contamination of the machine.
- Sensor box This box is located inside the skeleton in between floors and suspended in the air. There are four sensors in the box with the specifications of the table below.
- [table 1] it shows several items that is located inside the skeleton in between floors and suspended in the air .
- the production of this machine can also be manufactured industrially using the production line and industrial body molds by using materials that are proportional to a high speed and can also be described as semi-industrial in the workshop environment as described in the description.
- This machine has the ability to culture all variety of crops in the way of Geoponics, Hydroponics, and Aeroponics. Therefore, choosing the best culture method depends on economic criterion, demand or time of the user .
- Air Inlet A hole in the air handler body connected to inside the machine body by a pipe and the air through this gap enter machine, and it is also the location of the internal air filter 1
- Sucker fan A high-suction fan that sucks air from inside the machine 2
- Output damper A damper with a stepper motor and carbon filter that old air is transmitted by the damper to the outside of the machine 3
- Crossway damper It is a dampener with stepper motor and has the function of blocking or opening the internal air passage 4
- Damper fan It is a fan with a damper and an air filter that is responsible for blocking or entering fresh air 5
- Canal it is air passage and the place for elastomeric tube of heater 6
- Condenser A piece of the cooling machine set to cool the refrigerant gas 7
- Heater and elastomeric tube set The heater consists of an element and an aluminum heat sink, which is located inside an a pipe and the air through this gap enter machine, and it is also the location of the internal air filter 1
- Outlet trunk-like tube This trunk-like tube is connected to the suction pipe from one side and it is connected to the ceiling of the machine On the other hand, which is connected by a pipe to the air handler port 14 , Suction Tube: Suction tube collects air inside the machine evenly and transfers it to the air handler 15 , Gap between power and sensor wires from the external environment to the machine: This gap is insulated by the wiring harness pin. This pin can be detached and moved 16 , UVC Generator: Two ultraviolet generator lamps in the C Band to disinfect and generate ozone gas.
- Automatic container moisturizing hub It is fluid separation box that provides fluid to all floors in a uniform manner. On the one hand, it is connected to the water pump by a hose and on the other hand to the irrigation hoses. To keep it unloaded without water control at pump inactivity, this hub is located above the fluid level 18 .
- Input trunk-like tube This trunk-like tube is connected to the blower tube on one side, and it is connected to the ceiling duct of the machine on the other side which is connected to the exhaust part by a pipe 19
- Blower tube The air blower tube that comes from the air handler is uniformly distributed over the entire interior of the machine 20 , It is designed on the left and right walls of the galvanic sheet to reflect UV light and more effect on disinfection, as well as to restrict emissions to the outside of the equipment floor at the time of growing crop 21&30
- Power Hub It is a power supply box that connects to power lines. This box provides the electrical power needed for all electrical equipment inside 22 .
- Interconnecting pipes between floors These pipes are responsible for moisturizing and hydroponic fluid to all floors.
- Effluent collection pipe This tube is responsible for the transfer of effluent derived from irrigation or vaporization distillations collected in an effluent container at the bottom of the machine into the container.
- Automatic container A multi-functional container containing a set of equipment that form a semi-intelligent system 25
- Interior equipment floor bed The floor bed material is made up of galvanized sheet to tolerance the weight of equipment and prevent uncontrolled emissions of UV or ozone gas, as well as to influence better on disinfection during culture 26
- Manual container this container can be used in some culture methods such as geoponics method for effective fertilization. The applications and fluids used in this container depend on the type of culture and its crop.
- the fluid transfer method is by gravity and closing and opening flow of it are manually carried out by the valve connected to it 28 ,
- Manual moisturizing container hub This hub causes a uniform distribution of fluid to the interface hoses between the floors on the left side of the shelves. On the one hand, it is connected to the container valve and on the other side, it is connected to interface hoses between the floors on the left side of the shelves. The hub and hoses must be placed below the fluid level of the container to allow the transfer of fluids by gravity 29 .
- It is a fan which is located on the lid of the automatic container and has the function of suction air inside the container 31 , A small funnel for manual transfer of fluids to fill the source 32 , It is a mechanical valve connected to submersible pump which, on the one hand, is connected to the urban water hose and on the other side, it is connected to the body of container and controls the level of the reservoir water in geoponics 33 , It is an electrical-mechanical switch which is connected to submersible pump.
- This switch is connected to the container body on one side and to the electrical connector came from the relay of timer module, as well as, it is connected to the feeding wire of the piece 34 ,
- the power connector which is connected to the fan and parts of the evaporator on one side, and on the other side to the power cord from the humidity control module 35 ,
- This submersible piece is attached to the piece, which is responsible for opening and closing the water entry tab.
- the submersible pump is at the level of fluid inside the container and on the other side, it is attached to the piece 36 ,
- This floating piece is connected to an electrical-mechanical switch, which is responsible for taking and dropping the tab of the electrical switch of the piece, thereby turning on and off the piece.
- submersible pump is on the fluid surface of inside the container and on the other side is connected to the electrical-mechanical switch 37 , A water pump that is responsible for thrusting fluids from the container to the hub. On the one hand, it is connected to the automatic container and on the other side to the hub connecting hose 38 , A container to which all parts of Figure 4 are connected, and the functions of this container are above mentioned 39 , It is fluid inside the container, which can be water, liquid fertilizer, soluble dietary supplement, hydroponic fluids and aeroponic fluids 40 , It is an ultra-sonic electronic component that causes the separation of liquid molecules in the container by ultrasonic vibrations, and cools steam 41 , Steam outlet cavities resulting from ultrasonic activity 42 , It is a container lid and there is a cavity underneath the fan to enter air 43 , Effluent tube inlet connected to the hose 44 .
- An interface hose an automated moisturizing which is connected to hub (605) from one side and hub (1103) on the other side 45 , Proliferous hoses that transfer fluids from the hub to the culture area. The ends of these hoses are attached to the blocked pipes of hub 46 & 49 It is a hub for culture area that is located to the right of each culture floor and transports automated container fluids into proliferous hose uniformly 47 , An interface hose, a manual moisturizing which is connected to the hub from one side and to container on the other side 48 , it is continued hose for effluent collector that transfers fluids of containers to the automated container by the pump 50&51
- the mobile temperature and humidity sensor which has the ability to move and place on the surface of the culture and is connected to the temperature and humidity monitor (1305) 53 , Moisture sensor connected to psychrometer kit 54 , Temperature sensor connected to heater control kit 55 , Temperature sensor connected to the cooler control kit 56 .
- This network includes the following sections: the production sector of this machine, the sales unit, domestic farmers, farmers' support unit, farmers' education department, the procurement and supplies of raw materials for the culture of domestic farmers, the purchase unit of products from domestic farmers, the sale unit of products to consumer market, comprehensive management unit.
- the production sector of this machine the sales unit, domestic farmers, farmers' support unit, farmers' education department, the procurement and supplies of raw materials for the culture of domestic farmers, the purchase unit of products from domestic farmers, the sale unit of products to consumer market, comprehensive management unit.
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Abstract
Domestic Agricultural Machinery with ability to Geoponic, Hydroponic, and Aeroponic, equipped with an ultraviolet disinfectant system and a recycling water system is a specialized machine for the cultivation of agricultural crops in residential areas, as well as is appropriate for all kinds of agricultural cultivations with low capital due to controlled ultraviolet and ozone gas technology and recycling waste liquids and water system and artificial intelligence; and we can observe a closed water cycle in the system, which will dramatically reduce water consumption during cultivation and production so that 98% of used water is entirely spent on the production and cultivation of crops, and the waste water section is very negligible.
Description
there is no complete agricultura
l machinery that can work in the residential unit and be appropriate for this place. Some problems in this area are the inability to create a culture bed in new and traditional methods together in a residential environment, the inability of safe, effective and inexpensive disinfection, the water shortage in agriculture, heavy investment for the construction of a greenhouse or production unit. In this regard, a domestic agriculture machine allows three culture methods, such as geoponics, hydroponics, and aeroponics with the use of innovative equipment and techniques and increases the yield. In this design, ultraviolet radiation and ozone gas are also sterilized and safe for culture media. To save water, the machine also creates a closed water cycle in the system, so that 98% of the water consumed is entirely spent on production and there is no waste water. It can be used in the agricultural industry to increase productions and reduce water use in the agricultural sector. Using this machine individually is also effective, but it is better to use this machine in the agricultural industry as a network to formulate the process of production and sale purposefully.
The innovation refers to an advantageous technology in agricultural, mechanical engineering, plant section in entire engine of electrical elements.
Description or the related art including information disclosed. examples of such assemblies are disclosed in the following:
Agricultural production system with temperature controlled root zone - US8881454 :
An agricultural production system consists of a number of plant units which form a canal complex through parts of the units. Each plant unit has an upper portion that supports a plant in a growing medium, and a lower residential portion defining a cavity of the compartment below the upper unit, so that the plant roots will expand into the compartment. Water networking includes a number of irrigation units, each connected with a plant area and delivered water to the plant's site from the water source.
The system is networked and is a networked environment for plant growth, and only one type of cultivation is conducted, while the domestic culture machine is capable of geoponics, hydroponics, and aeroponics, and is equipped with an ultraviolet disinfectant system and water recycling system.
Low pressure aeroponic growing apparatus - US 6807770 :
An aeroponic growing machine has been introduced, which includes a low-pressure liquid-nutrient delivery system produced by centrifugal force using a rotary cylinder device. The rotary cylinder device distributes liquid nutrient solution to the plant's roots using centrifugal force, thus it eliminates the need for a high pressure pump and nozzles. The geometric shape of the enclosed root growth area is such that it allows broken droplets to be randomly spread in various directions completely around the root of the plant at 360 degrees.
This aeroponics machine is at a low pressure, while my machine is a device for three types of cultures that can be used to culture any species of plant with any kind of culture.
Method and apparatus for automated agriculture and agriculture- US9854750 :
A method and system for continuous plant growth automatically is using production lines each containing a number of growth sectors, each growing sector includes different levels of horizontal transportation, a source of light and liquid nutrient for every level of each part, and the plant trays that move horizontally. So that each part after the growth is longer than the previous one to receive more growth trays from the previous part. As the number of plants in the tray are decreased or increased due to growth of plant species, but the number of plants in the growth sector stays constant. Therefore, a group of plants is broken down into more trays, so that they grow from germination to harvest through growing parts, with the ability to simultaneously start the growth cycle for additional products.
The above initiative is a plant production line in which there are several rows of plant culture, and only geoponics is carried out, while the machine provides three types of cultures, saves water according to the closed water circuit, and sterilizes the environment with UV.
Orbital hydroponic or aeroponic agricultural unit - USAPP 20050011119 :
It is a hydroponic/aeroponic agricultural unit that requires the closure of plants in a highly saturated environment and is further irrigated by sprinkler irrigation. The invention also has the ability to be changed from small housing to large housing by modifying the diameter of a drum, so that a small drum can act as a kindergarten for the seedlings. When the seedlings become plants, a larger drum is made. A number of boards that form the drum can be placed near the bulb when they are smaller and far from larger. A simple but reliable system allows the drum rotation.
In this initiative, plant is cultivated in a small diameter drum and transported to large drums after growth. As well as, there are two types of cultures in it. Considering the findings in this regard, the machine occupies little space over other devices, these devices are only used for large centers or used only for a single purpose. The current initiative has a water saving system, as well as disinfection and sterilization, but none of the previous designs have such an advantage.
This summary is intended to provide an overview of the subject matter of the present disclosure, and is not intended to identify essential elements or key elements of the subject matter, nor is it intended to be used to determine the scope of the claimed implementations. The proper scope of the present disclosure may be ascertained from the claims set forth below in view of the detailed description below and the drawings.
In one general aspect, the present disclosure describes Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system in the field of technical and human requirements, it is under Agriculture A01 sector and F-class Mechanical Engineering section F01 of Total Motor Plants and H-Electronic H01 of Elements Electric BASIC that in the agricultural industry, there is no complete agricultural machinery that can work in the residential unit and be appropriate for this place. Some problems in this area are the inability to create a culture bed in new and traditional methods together in a residential environment, the inability of safe, effective and inexpensive disinfection, the water shortage in agriculture, heavy investment for the construction of a greenhouse or production unit. In this regard, a domestic agriculture machine allows three culture methods, such as geoponics, hydroponics, and aeroponics with the use of innovative equipment and techniques and increases the yield. In this design, ultraviolet radiation and ozone gas are also sterilized and safe for culture media. To save water, the machine also creates a closed water cycle in the system, so that 98% of the water consumed is entirely spent on production and there is no waste water. It can be used in the agricultural industry to increase productions and reduce water use in the agricultural sector. Using this machine individually is also effective, but it is better to use this machine in the agricultural industry as a network to formulate the process of production and sale purposefully.
In today's societies, the need for water and food is felt so much given the increase in population growth. Hence, the agricultural industry is one of the most respected industries. One of the technical problems in this industry is the lack of quality and quantity of produced crops, as well as waste of water resources, which has led to a crisis of shortage of water resources and disturbs the industry. Also, the application of toxins and pesticides has caused environmental pollution that changes the ecosystem and the life of other organisms.
Applying modern agricultural practices, such as all types of non-soil culture methods and greenhouse use, can mostly increase the speed and yield of production and, to a certain extent, cover crop-specific needs. But launching these methods in greenhouses and production units requires a lot of investment, which made us to ignore the use of these methods in the agricultural industry. Also, with population growth in a community, the demand for jobs and income is one of the inevitable needs, and the lack of job opportunities is detrimental to the economy of that community. This causes many socio-economic abnormalities and pressurize governments to create job opportunities. In the agricultural industry, there is no complete agricultural machinery that can work in the residential unit and be appropriate for this place. There is also no culture bed in the modern and traditional practices in the residential environment altogether. The water shortage, agricultural crops and the huge cost of greenhouse construction are among the problems in this area. By thinking and wondering about these problems in the agricultural industry and the social economy, this machine solves all of the above problems, so that by using the innovated equipment and techniques, it has the ability to culture in all three methods of geoponics, hydroponics and aeroponics, which this increases the production efficiency and thus the profitability of the machine. This machine also utilizes and incorporates scientific and practical techniques of UV and ozone gas production, and keeps the media close for effective, inexpensive and safe sterilization without any release to the environment.
In today's communities, the need for water and food is felt with increasing population growth. Hence, the agricultural industry is one of the most respected industries to this importance. One of the technical problems in this industry is the qualitative and quantitative deficiency of produced crops, as well as waste of water resources, which has led to a crisis of shortage of water resources and disturbs this industry. Also, the application of toxins and pesticides has caused environmental pollution that changes the ecosystem and the life of other organisms. Thus, the inventor decided to create a machine which has all the objectives mentioned to meet the needs and remove technical problems expressed in the field of agricultural industry by the help of technical knowledge and the use of scientific techniques. The above mentioned machine has several main parts:
Body: It includes 6 lightweight panels and humidity, temperature, UV and air insulation, 5 of which are permanently connected to each other and the 6th part is attached as a door with magnetic tapes. Some parameters such as light weight, insulation against temperature, humidity, UV and air should be considered in choosing the material of the body. In this respect, a combination of an intermediate layer of high-density expanded polyestyrene and two layers of PVC sheet was used in the construction of body. Also, PVC ducts were used as a frame for each panel. The body dimensions used in this machine are 175-83-95. These dimensions can be changed in the basis of the user's order before construction. Typically, the standard dimensions of residential building doors are 90 x 200 cm.
Metal skeleton and shelves: This section is designed by galvanized corners in a way that the number of its floors can be added depending on the type of culture method and crop. It also is responsible for the weight tolerance and stability of the machine, which has two sections of the interior equipment floor and the cultivating floors.
The floor of the interior equipment is located on the upper floor of the metal skeleton, in which some of the equipment, such as the UV generator, fluid transfer system (drip irrigation and hydroponics), misting system, and electrical connections are placed. The culture compartment is designed in the lower decks of the metal skeleton section for culture, which the number of its decks can be changed by the number and height based on the type of culture and crop.
Air-handler unit: This section includes fogging and sucking fans and air-passage with a cooling-heating system and a fresh air conditioner which this section is located on the roof panel and comes through two pipes from the roof to the body and it is connected to the interior and air passageways. The door part of the air handler is sticking to the body by the magnet strips.
Air inlet: It is a hole in the air-handler frame connected to the machine body by a pipe and through the air inlet, the air inside the machine enter the air-handler and it is also the location of the domestic air filter.
Sucker fan: A fan with high suction power that airs the air inside the device.
Output damper: It is a stepper motor damper that works in accordance with the controller's instructions in conjunction with the fragment and is responsible to replace old air with fresh one. Old air is exiting from this damper. It should be noted that this damper is equipped with a thin carbon filter to make output ozone gas of the machine inert.
Crossway damper: It is a stepper motor damper that operates according to the controller's instructions in line with the fragment and has the function of changing the blocking or opening of the internal airway.
Fan damper: It is a fan with damper that works according to the controller's instructions in line with the fragment and has the function of blocking or entering fresh air into the air handler, and also an air filter is connect to it to filter the inlet air.
The operation of these components is in such a way that they replace air inside the machine with fresh air based on the diagnosis of controller and is open and closed in two modes.
Duct: Air passage and cavity for elastomeric tube of heater
Condenser: A piece of cooling device set consisting of copper pipes and aluminum blades that is cooled by fan and is designed to cool the compressed gas.
Heater: Heater consists of a low-power element and an aluminum sink heater which is located inside an elastomeric tube. This piece is controlled by the controller according to the needs of the machine.
Blower fan: A fan responsible for throwing air between the evaporator cooling trays and transferring air into the machine.
Evaporator: A piece of cooling device set that cools the aluminum trays connected to it by the evaporation process of refrigerant gas.
Air outlet: This cool, hot/swirling air gap is blown into the device.
Compressor: This piece is heart of cooling device designed to compress the refrigerant gas.
Wire conduit: The sensor and power wires are passed connector through this duct.
This floor is in the interior of the machine and is located on the upper floor, which includes the following equipment:
Outlet trunk-like tube: It is connected to the suction tube on one side and to the machine ceiling connected by a pipe to the air-handler inlet part on the other side.
Suction tube: Suction tube collects air inside the unit uniformly and transfers it to air handler.
UVc generator: It is a lamp that can be controlled by the key connected to the control panel. This lamp with UV light-emitting in C-band is capable of disinfecting any type of microorganism and pests interred from water, fresh air and liquid fertilizers and contaminants from previous crop and effluent accumulated in the machine. It also produces ozone gas for post-culture cleansing or accelerating and increasing the crop yield in some scientific methods. This gas flows as a fluid in the disinfection phase through the entire machine. In the final stage of disinfection, when exiting the device to the external environment, it is safely deactivated by the carbon filter located on the air outlet damper.
Automatic moisturizing container hub: It is a fluid separating box that provides a uniform moisturizing to all floors. On the one hand, it is connected to a water pump by a hose and, on the other hand, to the irrigation hoses of the floors. This hub is placed above the liquid level to keep it unloaded without water control at the time of pump's shutdown.
Input trunk-like duct: On one side, it is connected to the blower tube. On the other side, it is connected to the ceiling of the machine by the exhaust pipe of air handler.
Blower Tube: Blower tube uniformly distributes air came from the air handler throughout the interior space of the machine.
Reflection: On the left and right walls of the galvanized sheet, it is designed to reflect UV light and more effect on disinfection, as well as to restrict emissions to the outside of the equipment floor at the time of crop growing.
Power Hub: A power supply box that connects to the input power cables. This box provides the electrical power needed for all electrical equipment inside.
Interconnecting pipes among floors: These pipes are responsible for water and hydroponic fluid supply to all floors. From each floor, a pipe enters the floor of the interior equipment and connects to the hub.
Water collecting pipe: This tube is responsible for the transfer of water from irrigation or vaporized distillations collected in an effluent container at the bottom of the machine into the container. On the one hand, it is connected to pump inside effluent container and on the other side, to the container.
Automatic container: A container contains a set of equipment that forms a semi-intelligent system.
Bottom of interior equipment floor: The material of this floor bed is galvanized sheet due to tolerate the weight of the equipment and prevent the uncontrolled release of UV or ozone gas, as well as influence better on disinfection during planting.
Manual container: It can be used in some culture methods such as geoponics for effective fertilization. Applications and fluids used in this container depend on the type of cultures and its crop. Its fluid transfer method is utilized by gravity and closing and opening flow through it are manually carried out by the valve connected to it.
Manual container moisturizing Hub: This hub causes a uniform distribution of fluid to the interface hoses between the floors on the left side of shelves. On the one side, it is connected to the container valve and on the other side it is connected to the interface hoses between floors on the left side of shelves. The hub and hoses must be placed below the liquid level of the container in order to transfer of fluids by gravity.
This container is designed in such a way that all its components together can perform the following tasks in accordance with any type of crop:
Drip irrigation with the help of all the specific components and process control system (Farmer)
Environmental humidity generation with the help of all the specific components and process control system (Farmer)
Aeroponics: The production of food-rich moisture and steam-soluble supplements for the plant's hanging roots in air with the help of all the specific components and process control system (Farmer)
Hydroponics: The storage and transfer of food-rich fluids and supplements to the culture bed with the help of all the specific components and process control system (Farmer)
Station and retention of fluids entering the machine for disinfection with the help of the whole components and UV lamps and the source of hydroponic culture fluids with the help of water vapor transfer and aeroponic specific vapors with the help of all the specific components (and internal circulation of air and process control system (Farmer)
Discharge prevention: Mechanical turn-on and turn-off of the inlet water from the outside of the machine in order to fill the water supply sufficiently with the help of all the components in particular.
Initiative and description of the components of the automatic container:
It has a fan located on the lid of the automatic container and has the function of suction air from outside to inside the container. It has a small funnel for manually transferring fluids to fill the source.
The mechanical valve connected to the submersible pump, which is connected on the one hand to the urban water hose, and on the other hand to the body of container, and it has a function of controlling the reservoir water level in geotropic culture method.
An electrical-mechanical switch which is connected to submersible pump. This switch is connected to the body of container on one side and electrical connector on the other side that comes from the timer module relay, and is connected to the feed wire of the piece. And it is responsible to cut power to prevent the burning of the piece when the liquid level is too low. Also, it is responsible to reactivate the piece if the liquid level rises due to the manual entry of the liquid from the piece or the automatic entry of the piece, and the remaining time in the corresponding timer module.
The electrical connection connector which is connected to the fan and parts of the steam generator (ultrasonic) on one side and to the power cable supplied by the humidity control module on the other side. The water pump is responsible for thrusting liquids from the container to the hub.
The liquid in the container, according to the type of crop, can be water, liquid fertilizer, soluble dietary supplement, hydroponic fluid and aeroponic fluid.
The coolant vaporizer is an ultra-sonic electronics component that, by ultrasound vibrations, causes the separation of liquid molecules in container and produces cold steam. Steam outlet cavities result from ultrasonic activity. There is a hole in the container lid below the fan location to enter air. Inlet of the effluent pipe is connected to the hose.
SMD artificial light generation is used for most crops to provide the light needed for growth for each floor and adjustable in terms of time and mediate intensity of light (modules and volumes). Artificial light for plant growth does not have harmful wavelengths of the sun and is known as clean energy. Simply, it simulates the required wavelength of photosynthesis.
The location of mounting of these generators is below the superstructure floor, where the productive light produces the surface of crop. This position is the best point in terms of light exposure uniformly on the floor surface. Also, it can be moveable in the entire environment due to the connection with the bolts and nuts to the floor. The body of the generator is designed in such a way that it has the ability to rotate vertically and horizontally. It is therefore adjustable.
This system is designed for optimal use of water and fluids in the machine. The addition of irrigation water or other fluids and vapors from ultrasonic activities that form dew due to collision with surfaces is collected on the bottom of the machine in a container; and as fluid levels rise in this container, the switch connected to Submersible pump is turned on and fluids are transported through the pipe to the automated container for sterilization by the UV generator and reuse. The wire contains the power required by the pump, which comes from the power hub.
Blower and sucker tubes are designed for uniform air flow in the entire interior medium of the machine, so that air flows all parts equally. These pipes are placed vertically in the middle of the left and right walls of the machine. On the pipes, blower and sucker openings for air passage are placed in a way that covers a 180º angle, and allows air flow to circle 180° horizontally. The beginning of blower tube is connected to the input trunk-like tube and the beginning of sucker pipe is connected to the output trunk-like tube. The ends of both pipes are blocked.
Due to the versatility of the machine for a variety of cultures with a two-vessel design for transferring fluids to the culture surface of two categories of hose connectors, an automatic liquid carrier is used which is connected to the automatic container and manual fluid carrier that is attached to the container. The end of hose is connected to the hub. These hubs produce a uniform distribution of fluid to porous hoses. Thin pores of these hoses act like drip irrigation hoses. Both with pressure and without pressure (adsorption due to gravity pressure and osmotic absorption) transfer fluid to the culture surface. The end of hoses have been blocked to prevent the flowing fluid being integrated and fed back in hose to the reservoir. Hoses and hubs form a single piece that is fitted to a place. This piece can be placed below, in the middle and on the surface of the soil and perform its tasks. The end of pipe collects effluent. For the invention, there are four floors of culture that these floors and requirements are being able to increase or decrease. All hose material is flexible PVC.
Floors: floors are divided into two groups of interior equipment and culture floors. The floor's bottom of the interior equipment is covered with a galvanized sheet to support the weight of the equipment and the separation of this floor from other floors. The culture floors are suitable for any kind of culture method, which is capable of maintaining the culture bed. The design of the floors is of a kind that has the ability to connect at any height on the metal structure (by bolts and nuts), as well as by the cross-link metal bar and the metal frame used in the floors to restrain the weight of culture surface and each floor can withstand more than 70 kg live load.
A mesh is placed on the floor bottom that provides the floor surface for placement of culture bed. For example, by spreading a plastic layer on the floor tray, the user will be able for geoponics on the floors, or by a bed pan and inserting the unit components into the pan and placing the pan on the floor, user will be able for the hydroponics. It is also possible to perform aeroponics by placing the culture medium in the mesh netting on the floors of this type of culture.
The explanations given in this section are practical in order to use of floors for this type of cultures.
The control panel is a box located in front of the air handler and above the body of the machine. Control and equipment powering are the responsibility of this section. User can control the growth and propagation conditions by entering the desired values in the microprocessor's memory.
Process control artificial intelligence consists of a combination of processor functions and temperature and moisture control relays, timers, control panel plus mechanical components, including electrical submersible pumps and electrical switches and mechanical valve, each of which has an automatic reaction to environmental changes in the direction of system sustainability. In other words, process control on this machine is a kind of artificial intelligence that automatically responds to improve changes in "disruptive system stability" parameters. These functions are as follows:
Temperature control kits: These kits get the received temperature data from the relevant sensor inside the machine and, if changed to outside of the specified range, cooler and heater switches on or off.
Moisture control kit: This kit receives the moisture data from the relevant sensor inside of the machine and, if changed to outside of the specified range, the steaming device switches on or off.
Damper timer kit: It controls the replacement of old air with fresh air by dampers and damper fan at a specified time interval.
Light timer kit: This kit controls lighting for the growth of the plant by artificial light generator at a specified time interval.
Moisturizing timer kit: This moisturizing control kit (hydroponic water or fluid) is applied to the culture area at user defined intervals.
Submersible pump + Mechanical valve: When water is transferred to an automatic tank, the submersible pump sufficiently detects a rise in water level and closes the mechanical valve.
Submersible pump + Electric switch + Moisturizing timer kit: Submersible pump cut electric circuit of fluid pump by switch if the fluid level falls down inside the automatic container to prevent the pump from burning. Also, the submersible pump will restart the pump's electrical circuit by the switch to continue the moisturizing operation if the moisturizing timer is activated and the fluid level rises, either by a mechanical submersible pump or manually by a funnel.
Internal switch and submersible pump of vaporizers: It cuts off electric circuit in addition to control the vaporizers by the humidity kit if the fluid level of submersible pump's automatic tank and vaporizer's internal switch are lowered, and reestablishes the circuit and forces the vaporizer if the fluid level rises again.
Submersible pump and Switch: Submersible pump established in effluent collector container activates the electrical circuit of the discharge pump by the inboard submersible pump (905) if the fluid level rises to prevent the release of effluent to outside of the machine and the internal/external environmental contamination of the machine.
Sensor box: This box is located inside the skeleton in between floors and suspended in the air. There are four sensors in the box with the specifications of the table below.
Sensor type | Related to | Established status | Translocation ability |
Temperature | Cooler Control Kit | Movable (sensor box/culture area) | Air-Soil |
Temperature | Heater Control Kit | Movable (sensor box/culture area) | Air-Soil |
Moisture | Moisture Control Kit | Movable (sensor box/soil) | Air-Soil |
Temperature and Moisture | Monitor | Movable (sensor box/culture area) | Air-Soil |
[table 1] it shows several items that is located inside the skeleton in between floors and suspended in the air .
1-Culture ability for soil culture (Geoponics), non-soil culture on fluid bed (Hydroponics) and non-soil culture on air bed (Aeroponics).
2-The ability to use the machine in residential environments.
3-Ability to separate all equipment from the machine for cleaning.
4-Ability to safe, effective and inexpensive pesticidity and disinfection activity, controlled by UV (C) and ozone gas.
5-The ability to inexpensively produce ozone gas to increase the level of production of some crops because of shocking fertility of those crops.
6-Extraordinary savings in water and fluids used in hydroponics and aeroponics.
7-Ability to culture any kind of crops in proportion to the dimensions of placement in the machine (165-85-61 cm).
8-Ability to create any type of optimal weather conditions for breeding any type of crops.
9-Creating a large network of domestic farmers.
10-Creating jobs and small and domestic early returns businesses.
11-Increasing agricultural production.
12-Macro-profitability by managing the procurement of raw materials and selling them to domestic farmers (users of the machine) and purchasing their crops and selling them on the consumer market.
13-Considering the standards of Jowent's loads in residential structures, by carrying out accurate calculations and proper design, the weight of the machine and the contents of the crop is such that it does not pose a risk to the residential structure and is suitable for fitting in these types of structures.
The production of this machine can also be manufactured industrially using the production line and industrial body molds by using materials that are proportional to a high speed and can also be described as semi-industrial in the workshop environment as described in the description.
This machine has the ability to culture all variety of crops in the way of Geoponics, Hydroponics, and Aeroponics. Therefore, choosing the best culture method depends on economic criterion, demand or time of the user .
The drawings show embodiments of the disclosed subject matter for the purpose of illustrating the invention. However , it should be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings , wherein :
In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent to those skilled in the art that the present teachings may be practiced without such details. In other instances, well-known methods, procedures, components, and/or circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present teachings
Referring to FIG. 2, according to an exemplary embodiment , Air Inlet: A hole in the air handler body connected to inside the machine body by a pipe and the air through this gap enter machine, and it is also the location of the internal air filter 1 , Sucker fan: A high-suction fan that sucks air from inside the machine 2 , Output damper: A damper with a stepper motor and carbon filter that old air is transmitted by the damper to the outside of the machine 3 , Crossway damper: It is a dampener with stepper motor and has the function of blocking or opening the internal air passage 4 , Damper fan: It is a fan with a damper and an air filter that is responsible for blocking or entering fresh air 5 , Canal: it is air passage and the place for elastomeric tube of heater 6 , Condenser: A piece of the cooling machine set to cool the refrigerant gas 7 , Heater and elastomeric tube set: The heater consists of an element and an aluminum heat sink, which is located inside an elastomeric tube 8 , Blower fan: It is a fan responsible for throwing air inside the canal to the evaporator cooling trays and transferring air into the machine 9 , Evaporator: A piece of a cooling device set that cools the aluminum foil connected to it by the evaporation process of the refrigerant gas 10 , Air exhaust: Cool/hot/exchanged air is blown into the machine through this gap 11 , Compressor: This is a beating heart piece of cooling device that has the function of compressing the refrigerant gas 12 , Wire Conduit: The sensor and power wires needed for the equipment inside the machine pass through this canal 13
Referring to FIG. 3, according to an exemplary embodiment , Outlet trunk-like tube: This trunk-like tube is connected to the suction pipe from one side and it is connected to the ceiling of the machine On the other hand, which is connected by a pipe to the air handler port 14 , Suction Tube: Suction tube collects air inside the machine evenly and transfers it to the air handler 15 , Gap between power and sensor wires from the external environment to the machine: This gap is insulated by the wiring harness pin. This pin can be detached and moved 16 , UVC Generator: Two ultraviolet generator lamps in the C Band to disinfect and generate ozone gas. These lamps can be connected at any place in the machine, but they have the most suitable position for the culture which is presently in the map 7 & 27, Automatic container moisturizing hub: It is fluid separation box that provides fluid to all floors in a uniform manner. On the one hand, it is connected to the water pump by a hose and on the other hand to the irrigation hoses. To keep it unloaded without water control at pump inactivity, this hub is located above the fluid level18 . Input trunk-like tube: This trunk-like tube is connected to the blower tube on one side, and it is connected to the ceiling duct of the machine on the other side which is connected to the exhaust part by a pipe 19 , Blower tube: The air blower tube that comes from the air handler is uniformly distributed over the entire interior of the machine 20 , It is designed on the left and right walls of the galvanic sheet to reflect UV light and more effect on disinfection, as well as to restrict emissions to the outside of the equipment floor at the time of growing crop 21&30 , Power Hub: It is a power supply box that connects to power lines. This box provides the electrical power needed for all electrical equipment inside 22 , Interconnecting pipes between floors: These pipes are responsible for moisturizing and hydroponic fluid to all floors. From each floor, a pipe enters the floor of the interior equipment and connects to the hub 23 , Effluent collection pipe: This tube is responsible for the transfer of effluent derived from irrigation or vaporization distillations collected in an effluent container at the bottom of the machine into the container. It is connected the pump inside effluent container on the one hand and is connected to the container on the other side 24, Automatic container: A multi-functional container containing a set of equipment that form a semi-intelligent system 25 , Interior equipment floor bed: The floor bed material is made up of galvanized sheet to tolerance the weight of equipment and prevent uncontrolled emissions of UV or ozone gas, as well as to influence better on disinfection during culture 26 , Manual container: this container can be used in some culture methods such as geoponics method for effective fertilization. The applications and fluids used in this container depend on the type of culture and its crop. The fluid transfer method is by gravity and closing and opening flow of it are manually carried out by the valve connected to it 28 , Manual moisturizing container hub: This hub causes a uniform distribution of fluid to the interface hoses between the floors on the left side of the shelves. On the one hand, it is connected to the container valve and on the other side, it is connected to interface hoses between the floors on the left side of the shelves. The hub and hoses must be placed below the fluid level of the container to allow the transfer of fluids by gravity 29 .
Referring to FIG. 4, according to an exemplary embodiment , It is a fan which is located on the lid of the automatic container and has the function of suction air inside the container 31 , A small funnel for manual transfer of fluids to fill the source 32 , It is a mechanical valve connected to submersible pump which, on the one hand, is connected to the urban water hose and on the other side, it is connected to the body of container and controls the level of the reservoir water in geoponics 33 , It is an electrical-mechanical switch which is connected to submersible pump. This switch is connected to the container body on one side and to the electrical connector came from the relay of timer module, as well as, it is connected to the feeding wire of the piece 34 , The power connector, which is connected to the fan and parts of the evaporator on one side, and on the other side to the power cord from the humidity control module 35 , This submersible piece is attached to the piece, which is responsible for opening and closing the water entry tab. On the one hand, the submersible pump is at the level of fluid inside the container and on the other side, it is attached to the piece 36 , This floating piece is connected to an electrical-mechanical switch, which is responsible for taking and dropping the tab of the electrical switch of the piece, thereby turning on and off the piece. On the one hand, submersible pump is on the fluid surface of inside the container and on the other side is connected to the electrical-mechanical switch 37, A water pump that is responsible for thrusting fluids from the container to the hub. On the one hand, it is connected to the automatic container and on the other side to the hub connecting hose 38 , A container to which all parts of Figure 4 are connected, and the functions of this container are above mentioned 39 , It is fluid inside the container, which can be water, liquid fertilizer, soluble dietary supplement, hydroponic fluids and aeroponic fluids 40 , It is an ultra-sonic electronic component that causes the separation of liquid molecules in the container by ultrasonic vibrations, and cools steam 41 , Steam outlet cavities resulting from ultrasonic activity 42 , It is a container lid and there is a cavity underneath the fan to enter air 43 , Effluent tube inlet connected to the hose 44 .
Referring to FIG. 5, according to an exemplary embodiment An interface hose, an automated moisturizing which is connected to hub (605) from one side and hub (1103) on the other side 45 , Proliferous hoses that transfer fluids from the hub to the culture area. The ends of these hoses are attached to the blocked pipes of hub 46 & 49 It is a hub for culture area that is located to the right of each culture floor and transports automated container fluids into proliferous hose uniformly 47 , An interface hose, a manual moisturizing which is connected to the hub from one side and to container on the other side 48 , it is continued hose for effluent collector that transfers fluids of containers to the automated container by the pump 50&51
Referring to FIG. 6, according to an exemplary embodiment It is the pillar of the metal skeleton of machine 52 , The mobile temperature and humidity sensor, which has the ability to move and place on the surface of the culture and is connected to the temperature and humidity monitor (1305) 53 , Moisture sensor connected to psychrometer kit 54 , Temperature sensor connected to heater control kit 55 , Temperature sensor connected to the cooler control kit 56 .
The separation of various components in the examples described above should not be understood as requiring such separation in all examples, and it should be understood that the described components and systems can generally be integrated together in a single package, or into multiple systems.
While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101, 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.
Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “a” or “an” does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
Using this machine in agricultural industry can increase the production and reduce water consumption in the agricultural sector. As well as, using this machine individually is also effective, but it is better to use this machine in the agricultural industry as a network to formulate the process of production and sale purposefully.
domestic farmer network , This network includes the following sections: the production sector of this machine, the sales unit, domestic farmers, farmers' support unit, farmers' education department, the procurement and supplies of raw materials for the culture of domestic farmers, the purchase unit of products from domestic farmers, the sale unit of products to consumer market, comprehensive management unit. Thus, it is possible to fill the vacancy of a purposeful, efficient and intelligent network with high efficiency and very little water consumption in the agricultural industry, and many people have jobs.
Claims (32)
- Domestic Agricultural Machinery with ability to Geoponic, Hydroponic, and Aeroponic, equipped with an ultraviolet disinfectant system and a recycling water system is a specialized machine for the cultivation of agricultural crops in residential areas, as well as it includes controlled ultraviolet and ozone disinfectant system and recycling waste liquids and water system and artificial intelligence. It consists of the following components: Raw materials used in the machine manufacture, body, skeleton, floors, air handler and equipment.
- According to claim 1, the machine body consists of 6 lightweight panels with humidity, temperature, UV and air insulation, of which 5 faces are constantly connected and the 6th section is attached as a door with magnetic tapes.
- According to claim 1, the skeleton and floors of this machine are designed in such a way that it can be added to the number of different floors according to the culture method and crop type, and has two sections of the interior equipment floor and the culture area floors.
- According to claim 3, a net mesh is located on the floor bed that provides the floor surface for the placement of the culture bed. By spreading a plastic layer on the floor tray, the user will be able to perform geoponic on the floors, by a bed pan and inserting the unit component into the pan and placing the pan on the floor, the user can conduct hydroponic, and also by placing the culture medium in the mesh netting on the floors, aeroponic will be possible.
- According to claim 3, the interior equipment is located on the upper floor of the metal skeleton, in which some equipment such as the UV generator, fluid transfer system (drip irrigation and hydroponic), a humidifier system, aeroponic, and electrical connections are located.
- According to claim 1, the air handler unit includes sucking fans and an air passage along with heating-cooling and old-fresh air exchange system, which is located on the roof panel and through two pipes came from the ceiling to the body inside is connected to interior and air passageways.
- According to claim 6, the sucking fan has high suction power which sucks the air inside the machine into air handler.
- According to claim 6, the task of replacing the old air with the fresh one is conducted by the damper of air handler unit. Damper has a stepper motor which works based on the controller's instructions. This damper is equipped with a thin carbon filter to make inert the ozone gas output from the machine.
- According to claim 6, condenser is responsible for the task of cooling the compressed gas, which consists of copper pipes and aluminum blades cooled by the fan.
- According to claim 6, the machine heater consists of a low-power element and an aluminum sink heater, which is located inside an elastomeric tube and operates under the controller according to the need of the machine.
- According to claim 6, the air is thrown between cooling trays of evaporator and air transfer into blower fan of the machine.
- According to claim 6, the refrigerant gas is compressed by a cooling compressor.
- According to Claim 6, the refrigerant gas evaporation process in the cooling system is conducted by evaporator, which cools the aluminum trays connected to the machine.
- According to claim 5, the air inside the machine is collected uniformly by the suction tube and transferred to the air handler.
- According to claim 5, the disinfection ability of any incoming microorganism and pests is performed by consumed water, fresh air and liquid fertilizers as well as contaminants from the previous culture and the effluent collected in the machine by the UVC generator.
- According to claim 15, UVC generator produces ozone gas for post-culture cleansing or, in some scientific methods, for accelerating and increasing crop production. This gas flows as a fluid in the disinfection phase of the entire machine.
- According to claims 16 and 8, ozone gas in the final stage of disinfection will be safe and inert by the carbon filter located in the air-handler outlet damper when it exits from the machine to the external environment.
- According to claim 15, galvanized sheets are mounted on the left and right walls that reflect the UV light and more effect on disinfection, as well as limit emissions from the equipment floor at the time of growing crop.
- According to claim 5, fluid should uniformly flow to all floors by an automatic moisturizing hub and it is connected to a water pump by a hose from one side and to irrigation hoses of the floors on the other side.
- According to claim 19, the moisturizing and hydroponic fluid service is provided to all floors by interconnecting pipes. A pipe enters the floor of the interior equipment and connects to the hub from each floor.
- According to claim 19, the responsibility for the effluent transfer from irrigation or steam distillation, which is collected in the effluent container at the bottom of the machine, is carried out by a collecting effluent pipe.
- According to claim 5, a manual container can be used for an effective fertilization in some culture methods, such as geoponic method. The applications and fluids used in this container depend on the type of culture and its crop. The fluid transfer method would be contributed by gravity and opening-closing the flow in it is manually perform by the valve connected to it.
- According to claim 22, the uniform distribution of the transfer fluid into interface hoses between the floors on the left side of the shelves is carried out by a manual container moisturizing hub.
- According to claim 5, a set of equipment, which forms a semi-intelligent system to perform culture types, is an automatic container.
- According to claim 24, the automatic container has a fan that is located on the lid of automatic container and has the function of suctioning air into the container and has a small funnel for manually transferring fluids to fill the reservoir.
- According to claim 24, the task of controlling the water surface of reservoir in geoponic method is performed by a mechanical valve.
- According to claim 24, a mechanical-mechanical switch, which is connected to float, cuts power to prevent the fragment burning if the fluid level is too low.
- According to claim 24, a water pump is responsible for driving fluids from the container to the hub.
- According to claim 24, cold vapor is produced by an ultra-sonic electronic fragment which separates fluid molecules in the container by ultrasound vibrations.
- According to claim 4, the control and power of the equipment is a function for the control panel, and user can control the growing conditions by entering the desired values in the microprocessor memory.
- According to claim 1, SMD synthetic light generator is used for each floor which is adjustable in terms of time and light intensity (by modules and volumes) in order to provide the light required for the growth of most crops.
- According to Claim 1, process control artificial intelligence consists of a combination of functions of processors and relays controlling the temperature, moist, timers, control panel plus the mechanical components include electric floats and switches and mechanical valve, each of which reacts automatically to environmental changes for system stability.
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PCT/IB2019/052844 WO2020039268A1 (en) | 2019-04-06 | 2019-04-06 | Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system |
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PCT/IB2019/052844 WO2020039268A1 (en) | 2019-04-06 | 2019-04-06 | Domestic agricultural machinery with the ability to geoponics, hydroponics, and aeroponics, equipped with ultraviolet ray disinfectant system and recycling water system |
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