WO2020038305A1 - Multi-tower integrated crushing system which is vertically arranged and environmentally friendly, and crushing process thereof - Google Patents

Multi-tower integrated crushing system which is vertically arranged and environmentally friendly, and crushing process thereof Download PDF

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Publication number
WO2020038305A1
WO2020038305A1 PCT/CN2019/101235 CN2019101235W WO2020038305A1 WO 2020038305 A1 WO2020038305 A1 WO 2020038305A1 CN 2019101235 W CN2019101235 W CN 2019101235W WO 2020038305 A1 WO2020038305 A1 WO 2020038305A1
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WO
WIPO (PCT)
Prior art keywords
crusher
crushing
mounting rack
movable jaw
crushers
Prior art date
Application number
PCT/CN2019/101235
Other languages
French (fr)
Chinese (zh)
Inventor
朱兴良
Original Assignee
浙江晟达机械有限公司
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Publication of WO2020038305A1 publication Critical patent/WO2020038305A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/02Jaw crushers or pulverisers
    • B02C1/04Jaw crushers or pulverisers with single-acting jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • B02C1/02Jaw crushers or pulverisers
    • B02C1/10Shape or construction of jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/28Shape or construction of beater elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone

Definitions

  • the invention belongs to the field of crushing technology, and particularly relates to a multi-tower vertical cloth type environmentally friendly crushing integrated system and a crushing process thereof.
  • the material crushing operation is not completed by a single machine at one time, but is completed by multi-machine multi-stage crushing.
  • auxiliary machines such as feeders, conveyors, and vibrating screens are also required.
  • the feeders first convey the raw materials to the primary crusher. After the first crushing, the primary crushed product is conveyed to the secondary crusher through the conveyor for further crushing, and then to the third crushing, fourth crushing, etc., and finally conveyed to the vibrating screen for screening by the conveyor.
  • the finished products are sorted into the warehouse, and the unqualified products are returned to the crusher through the conveyor for further crushing.
  • the above-mentioned equipment forms a crushing production line. Crushing production lines are widely used in the field of building materials and mining resources.
  • the existing crushing production line is a spreading mesh crushing production line model. It is broken into multiple sections. The two sections are connected by a linear conveyor belt. Due to the limitation of the conveying angle and height, the length of the linear conveyor belt must be maintained at 25-35 meters. , Large area, inconvenient management; and most of the existing crushing production lines are open-air production lines, during operation, a large amount of dust and noise will be generated, the environment is very polluting, and it is very unfavorable to production and health. It is difficult to curb pollution such as “dust, sewage and noise”; coupled with the current stricter environmental protection requirements of national mining companies, production is ordered to stop production if environmental protection fails to meet the standards; therefore, effective measures to prevent dust and noise pollution are necessary .
  • the present invention addresses the above-mentioned shortcomings of the existing crushing production line, and proposes a multi-tower vertical cloth-type environmental protection that centrally arranges all materials and equipment in a plurality of closed or semi-closed single buildings and completely solves the noise and dust pollution. Broken Integrated System.
  • a multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen.
  • the broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
  • the above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order.
  • the feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom.
  • the two material equipments which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism.
  • the transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
  • a plurality of air vents are provided on the outer wall of the single building, and the air vents are connected to a negative pressure fan through a connecting air pipe.
  • a multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen.
  • the broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
  • the above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order.
  • the feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom.
  • the two material equipments which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism.
  • the transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
  • a sewage tank is provided at the bottom of the mounting rack, and a spray port is provided on the inner wall of the single building.
  • the single building is provided with a yielding port for a conveying mechanism to pass through.
  • the mounting rack includes a horizontal support rack for mounting a crusher or a feeder or a vibrating screen, and a vertical support for supporting the lateral support rack.
  • the vertical support frame and the horizontal support frame are quick installation and disassembly structures.
  • the single building is a modular modular active assembly structure, including a top plate, a bottom plate, and a side plate, and the top plate, the bottom plate, and the side plate are connected with the bolts by bolts.
  • the vertical support frame and the horizontal support frame are fixed.
  • the single building is a yurt structure, including a mounting frame and a felt bag, an outer cover, and the mounting frame which are sequentially installed on the mounting frame from the inside to the outside. Including Hana installed vertically and Oni erected on said Hana.
  • the vibrating screen is provided with only one and is located at the end of the above-mentioned material crushing production line.
  • Each material equipment on the rack is arranged from top to bottom according to the material feeding crushing and screening order.
  • the material crushing production line includes a feeder, three crushers, and a vibrating screen.
  • the second mounting rack the three crushers are divided into a first crusher, a second crusher, and a third crusher.
  • the first mounting rack is provided with a feeder, a first crusher, and a second crusher.
  • a third crusher and a vibrating screen are suspended from the top of the second mounting rack.
  • the feeder and the first crusher are docked and the material is conveyed by the gravity of the material.
  • the first crusher and the second crusher are docked and arranged. Material transportation is performed by material gravity.
  • the second crusher and the third crusher are used to transport materials through the lower and upper conveyor belts.
  • the third crusher is connected to the vibrating screen and is used to transport materials by the material gravity.
  • the first crusher is One of jaw crusher, cone crusher, pair roll crusher or impact crusher, the second crusher and third crusher are one of cone crusher, impact crusher or hammer crusher. Species .
  • the jaw crusher includes a frame, a driving shaft, a movable jaw, a fixed jaw, and a toggle mechanism.
  • the driving shaft is rotatably disposed on the frame, and the fixed
  • the jaw is fixed on the frame, and the movable jaw is an integrated structure.
  • the movable jaw is eccentrically set on the driving shaft. When the center of gravity of the movable jaw is located on the plumb line on the center of rotation of the driving shaft, the movable jaw forms with the fixed jaw. Wide and narrow crushing cavity.
  • an inner cavity is provided in the movable jaw, the inner cavity has an opening, and an inner wall of the inner cavity is provided with a groove and an elbow for articulating the toggle mechanism.
  • the mechanism includes an internal movable jaw, an internal drive shaft, a first toggle plate and a second toggle plate.
  • the internal drive shaft is rotatably disposed on the frame
  • the internal movable jaw is eccentrically disposed on the internal drive shaft
  • one end of the first toggle plate is rotatably disposed on In the groove, the other end is hinged to the inner movable jaw
  • one end of the second toggle plate is hinged to the inner movable jaw
  • the other end is connected to the frame.
  • the inner movable jaw and the first toggle plate are located in the inner cavity. Inside, the two ends of the inner drive shaft protrude from the inner cavity to be rotationally connected to the frame, and one end of the second toggle plate extends into the inner cavity.
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building or yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
  • Step 3 Feed the first crusher through the feeder.
  • the first crusher performs a crushing operation. After the first crushing, the material is transferred to the second crusher for the second crushing operation. After the second crushing is completed, the material is transferred to the third crusher.
  • the crusher performs three breaking operations, and during the crushing operation, the single building is treated with dust by a negative pressure fan;
  • Step four After multi-stage crushing, the materials are conveyed to a vibrating screen for screening and storage.
  • the innovative idea of the invention lies in: 1. Centrally distributing all materials and equipment on a plurality of mounting racks to establish a foundation for environmental protection measures; 2. Setting up a closed single building outside the mounting racks, which greatly reduces noise and dust pollution.
  • the significant structural features of the present invention are: 1. a plurality of closed single buildings; 2. the material equipment in the single buildings is vertically arranged; 3. dust removal equipment is provided.
  • the core technology of the invention is: the closed single building with dust absorption and sound insulation is used to realize the centralized installation of materials and equipment, while reducing noise and dust removal.
  • the invention has the advantages of centrally setting all the materials and equipment to establish a foundation for environmental protection measures; integrating the integrated equipment to build a house, changing the original outdoor operation into an indoor operation, and combining dust absorption and sound insulation measures to prevent noise and dust pollution After concentrating equipment and sealing, it protects and saves precious land resources, greatly saves land occupation, facilitates operation, management and maintenance, saves energy and reduces consumption; and it can be relocated and used multiple times in a lively single building, eliminating the need to Second (multiple) infrastructure construction costs; the moving jaw can form a crushing cavity with the fixed jaw naturally when it is in a self-balancing state, so the moving jaw assembly can work back and forth in a self-balancing (that is, vertical) state to minimize Overcome gravity to do work, achieve the purpose of saving work, and improve energy efficiency.
  • FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
  • Embodiment 2 is a schematic structural diagram of Embodiment 2 of the present invention.
  • FIG. 3 is a schematic structural diagram of a single building of the present invention.
  • Fig. 4 is a structural diagram of a jaw crusher.
  • a multi-tower vertical cloth-type environmental protection crushing integrated system includes two closed single buildings 8 and a material crushing production line.
  • the material crushing production line includes a feeder 1, three crushers, and a vibrating screen 5.
  • the three crushers are divided into a first crusher 2, a second crusher 3, and a third crusher 4, and a single-layer multi-layer crusher mounting rack is placed in each single building 8, and the mounting rack is divided into a first mounting Feeder 1, first crusher 2, second crusher 3 are arranged from top to bottom on the first mounting rack 22, and the first mounting rack 22 is suspended from the top to the bottom.
  • Three crushers 4, vibrating screen 5, feeder 1 and first crusher 2 are docked and the material is transported by the material gravity, and first crusher 2 and the second crusher 3 are docked and the material is transported by the material gravity.
  • the second crusher 3 and the third crusher 4 carry materials through a conveying mechanism, and the third crusher 4 is connected with the vibrating screen 5 to carry materials by gravity.
  • the two crushers are jaw crushers or cone crushers, or roll crushers or impact crushers.
  • One of the crushers, the discharge opening of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line;
  • the two crushers are one of an impact crusher or a hammer crusher.
  • the outlet is arranged diagonally with the inlet of the lower crusher;
  • the upper crusher is a jaw crusher or cone crusher or a pair of roller crushers or impact crushers.
  • One of the crushers, the lower crusher is one of the impact crusher or hammer crusher, and the outlet of the upper crusher and the feed inlet of the lower crusher are diagonally arranged;
  • the upper crusher is one of the impact crusher or hammer crusher
  • the lower crusher is One of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher.
  • the discharge port of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line.
  • the conveying mechanism is divided into upper and lower conveyer belts or lower and upper conveyer belts: the upper and lower conveyer belts are used for the upper material equipment to convey materials to the lower material equipment, including a descending conveyor belt or a plurality of descending conveyor belts, and the descending conveyor belt is straight And the conveying direction is inclined from the top to the bottom.
  • the inclination angle cannot be greater than 18 degrees.
  • the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts. Each descending conveyor is conveyed in order from top to bottom.
  • the output end of the descending conveyor located above is above the input end of the descending conveyor located below, and the extension of the adjacent two descending conveyors.
  • Crossing; the lower and upper conveyor belts are used for the lower material equipment to transport the materials to the upper materials equipment, including an upward conveyor belt or a combination of multiple upward conveyor belts.
  • the upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. It cannot be greater than 18 degrees.
  • the upper conveyor belt must be formed by combining at least two upward conveyor belts. Each upward conveyor belt is conveyed in order from bottom to top.
  • the output end of the lower upward conveyor belt is on the upper conveyor belt. Above the input end, the extension lines of two adjacent upward conveyor belts intersect.
  • the outer wall of the single building 8 is provided with a plurality of air outlets, and the air outlets are connected to the negative pressure fan 19 by connecting air ducts.
  • a filter plate 18 is also provided at the connection between the air outlet and the single building 8 to prevent the broken fine materials from being adsorbed.
  • the mounting frame includes a lateral support frame 7 for mounting the crusher or feeder 1 or a vibrating screen 5 and a vertical support frame 6 for supporting the lateral support frame 7.
  • the vertical support frame 6 and the lateral support frame 7 are Quick installation and disassembly structure; single building 8 is a modular modular flexible assembly structure, including a top plate, a bottom plate and a side plate, and the top plate, the bottom plate and the side plate are fixed to the vertical support frame 6 and the horizontal support frame 7 by bolts.
  • the outer wall of the top plate, the bottom plate and the side plates is covered with a sound absorbing material.
  • the jaw crusher includes a frame 9, a driving shaft 10, a movable jaw 12, a fixed jaw 11, a toggle mechanism, an adjusting mechanism, and a return mechanism.
  • the driving shaft 10 is concentrically arranged on the frame 9 through a bearing and a bearing seat, and drives the The shaft 10 is provided with an eccentric section.
  • the shaft center of the eccentric section is deviated from the shaft center of the driving shaft 10.
  • the fixed jaw 11 is vertically fixed on the frame 9.
  • the moving jaw 12 and the fixed jaw 11 naturally form a crushing cavity with an upper width and a lower narrowness.
  • the upper end of the crushing cavity is a feeding port and the lower end is a discharging port.
  • the movable jaw 12 is similar to a left-right reciprocating " "Pendulum" movement.
  • the structure of the movable jaw 12 is a triangular structure with a narrow upper and lower width.
  • the movable jaw 12 is provided with an internal cavity, the internal cavity has an opening, and an inner wall of the internal cavity is provided with a groove 17 for articulation with the toggle mechanism. closure.
  • the groove 17 with closed ends can eliminate the stress concentration at both ends of the groove 17 and eliminate the structural weakness of the movable jaw 12.
  • the toggle mechanism includes an inner movable jaw 13, an inner drive shaft 16, a first toggle 14 and a second toggle 15.
  • the first toggle 14 and the inner movable jaw 13 are located in the inner cavity, and the two ends of the inner drive shaft 16 pass through.
  • the inner cavity of the movable jaw 12 is concentrically arranged on the frame 9 through a bearing and a bearing seat.
  • the inner drive shaft 16 is also provided with an inner eccentric section. The axis of the inner eccentric section is deviated from the rotation axis of the inner drive shaft 16.
  • the movable jaw 13 is arranged on the inner eccentric section through concentric rotation of the bearing. The inner movable jaw 13 can be eccentrically rotated relative to the inner drive shaft 16.
  • the left end of the first toggle plate 14 is spherical and is rotatably provided in the above-mentioned groove 17, and the right end is hinged for internal movement
  • the left end of the second toggle plate 15 is hinged on the right side of the inner movable jaw 13, and the right end is hinged on the movable base.
  • the toggle mechanism changes the "movement" of the lower part of the movable jaw 12 to "increasing force", so that the stroke that was originally in the discharge function (refers to the horizontal movement of the lower part of the movable jaw 12) becomes the stroke of the crushing function, and the discharge function is During the crushing process, it is naturally completed (that is, the crushing stroke and the discharge stroke).
  • the adjusting mechanism is located on the outer side of the movable jaw 12 and is used to adjust the size of the lower discharge opening.
  • the adjusting mechanism includes an adjusting screw and a movable adjusting seat.
  • the movable adjusting seat includes a movable seat body and an adjusting element movably provided on the frame 9. One end of the screw abuts on the adjusting element, and the other end is provided with a booster handwheel.
  • the adjusting element can be a plug or a wedge, and the position of the movable seat can be adjusted by adding or removing a plug or a wedge.
  • the return mechanism is used to move the jaw 12 to the left and "return the crushing action" to quickly return to the right.
  • the return mechanism includes a pull rod and a return spring. One end of the pull rod is fixed on the movable jaw 12, and the return spring Retraction after stretching to realize the movement of the pull rod, thereby pulling the movable jaw 12, and a part of the return mechanism is arranged in the inner cavity of the movable jaw 12.
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building 8 or a yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
  • Step 3 Feeding to the first crusher 2 through the feeder 1, the first crusher 2 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 3 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 4 for three crushing operations, and during the crushing operation, the single building 8 is subjected to dust treatment by a negative pressure fan 19;
  • Step 4 After the multi-stage crushing, the materials are conveyed to the vibrating screen 5 for screening and storage.
  • a multi-tower vertical cloth-type environmental protection crushing integrated system includes two closed single buildings 8 and a material crushing production line.
  • the material crushing production line includes a feeder 1, three crushers, and a vibrating screen 5.
  • the three crushers are divided into the first crusher 2, the second crusher 3, and the third crusher 4, and a single-layer multi-layer crusher mounting rack is placed in each single building 8.
  • the mounting rack is divided into the first Feeding rack 22 and second mounting rack 23; feeders 1, first crusher 2, second crusher 3 are arranged on the first mounting rack 22 from top to bottom, and second mounting rack 23 is suspended from top to bottom
  • the third crusher 4 the vibrating screen 5, the feeder 1 and the first crusher 2 are docked and the material is transported by the material gravity, and the first crusher 2 and the second crusher 3 are docked and the material is transported by the material gravity
  • the second crusher 3 and the third crusher 4 carry materials through a lower and upper conveyor belt, and the third crusher 4 is connected with the vibrating screen 5 to carry materials through the gravity of the materials.
  • the two crushers are jaw crushers or cone crushers, or roll crushers or impact crushers.
  • One of the crushers, the discharge opening of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line;
  • the two crushers are one of an impact crusher or a hammer crusher.
  • the outlet is arranged diagonally with the inlet of the lower crusher;
  • the upper crusher is a jaw crusher or cone crusher or a pair of roller crushers or impact crushers.
  • One of the crushers, the lower crusher is one of the impact crusher or hammer crusher, and the outlet of the upper crusher and the feed inlet of the lower crusher are diagonally arranged;
  • the upper crusher is one of the impact crusher or hammer crusher
  • the lower crusher is One of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher.
  • the discharge port of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line.
  • the conveying mechanism is divided into upper and lower conveyer belts or lower and upper conveyer belts: the upper and lower conveyer belts are used for the upper material equipment to convey materials to the lower material equipment, including a descending conveyor belt or a plurality of descending conveyor belts, and the descending conveyor belt is straight And the conveying direction is inclined from the top to the bottom.
  • the inclination angle cannot be greater than 18 degrees.
  • the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts. Each descending conveyor is conveyed in order from top to bottom.
  • the output end of the descending conveyor located above is above the input end of the descending conveyor located below, and the extension of the adjacent two descending conveyors.
  • Crossing; the lower and upper conveyor belts are used for the lower material equipment to transport the materials to the upper materials equipment, including an upward conveyor belt or a combination of multiple upward conveyor belts.
  • the upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. It cannot be greater than 18 degrees.
  • the upper conveyor belt must be formed by combining at least two upward conveyor belts. Each upward conveyor belt is conveyed in order from bottom to top.
  • the output end of the lower upward conveyor belt is on the upper conveyor belt. Above the input end, the extension lines of two adjacent upward conveyor belts intersect.
  • a sewage tank 21 is set at the bottom of the mounting rack, and a spray port 20 is provided on the inner wall of the single building 8.
  • the dust in the closed single building 8 is deposited from top to bottom under the action of gravity, and the dust at the bottom of the crusher mounting rack is "brushed” by spraying and deposited in the sewage tank 21.
  • the mounting frame includes a lateral support frame 7 for mounting the crusher or feeder 1 or a vibrating screen 5 and a vertical support frame 6 for supporting the lateral support frame 7.
  • the vertical support frame 6 and the lateral support frame 7 are Quick installation and disassembly structure; single building 8 is a modular modular flexible assembly structure, including a top plate, a bottom plate and a side plate, and the top plate, the bottom plate and the side plate are fixed to the vertical support frame 6 and the horizontal support frame 7 by bolts.
  • the outer wall of the top plate, the bottom plate and the side plates is covered with a sound absorbing material.
  • the jaw crusher includes a frame 9, a driving shaft 10, a movable jaw 12, a fixed jaw 11, a toggle mechanism, an adjusting mechanism, and a return mechanism.
  • the driving shaft 10 is concentrically arranged on the frame 9 through a bearing and a bearing seat, and drives the The shaft 10 is provided with an eccentric section.
  • the shaft center of the eccentric section is deviated from the shaft center of the driving shaft 10.
  • the fixed jaw 11 is vertically fixed on the frame 9.
  • the moving jaw 12 and the fixed jaw 11 naturally form a crushing cavity with an upper width and a lower narrowness.
  • the upper end of the crushing cavity is a feeding port and the lower end is a discharging port.
  • the movable jaw 12 is similar to a left-right reciprocating " "Pendulum" movement.
  • the structure of the movable jaw 12 is a triangular structure with a narrow upper and lower width.
  • the movable jaw 12 is provided with an internal cavity, the internal cavity has an opening, and an inner wall of the internal cavity is provided with a groove 17 for articulation with the toggle mechanism. closure.
  • the groove 17 with closed ends can eliminate the stress concentration at both ends of the groove 17 and eliminate the structural weakness of the movable jaw 12.
  • the toggle mechanism includes an inner movable jaw 13, an inner drive shaft 16, a first toggle 14 and a second toggle 15.
  • the first toggle 14 and the inner movable jaw 13 are located in the inner cavity, and the two ends of the inner drive shaft 16 pass through.
  • the inner cavity of the movable jaw 12 is concentrically arranged on the frame 9 through a bearing and a bearing seat.
  • the inner drive shaft 16 is also provided with an inner eccentric section. The axis of the inner eccentric section is deviated from the rotation axis of the inner drive shaft 16.
  • the movable jaw 13 is arranged on the inner eccentric section through concentric rotation of the bearing. The inner movable jaw 13 can be eccentrically rotated relative to the inner drive shaft 16.
  • the left end of the first toggle plate 14 is spherical and is rotatably provided in the above-mentioned groove 17, and the right end is hinged for internal movement.
  • the left end of the second toggle plate 15 is hinged on the right side of the inner movable jaw 13, and the right end is hinged on the movable base.
  • the toggle mechanism changes the "movement" of the lower part of the movable jaw 12 to "increasing force", so that the stroke that was originally in the discharge function (refers to the horizontal movement of the lower part of the movable jaw 12) becomes the stroke of the crushing function, and the discharge function is During the crushing process, it is naturally completed (that is, the crushing stroke and the discharge stroke).
  • the adjusting mechanism is located on the outer side of the movable jaw 12 and is used to adjust the size of the lower discharge opening.
  • the adjusting mechanism includes an adjusting screw and a movable adjusting seat.
  • the movable adjusting seat includes a movable seat body and an adjusting element movably provided on the frame 9. One end of the screw abuts on the adjusting element, and the other end is provided with a booster handwheel.
  • the adjusting element can be a plug or a wedge, and the position of the movable seat can be adjusted by adding or removing a plug or a wedge.
  • the return mechanism is used to move the jaw 12 to the left and "return the crushing action" to quickly return to the right.
  • the return mechanism includes a pull rod and a return spring. One end of the pull rod is fixed on the movable jaw 12, and the return spring Retraction after stretching to realize the movement of the pull rod, thereby pulling the movable jaw 12, and a part of the return mechanism is arranged in the inner cavity of the movable jaw 12.
  • Step 1 Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
  • Step 2 Set up a single building 8 or a yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
  • Step 3 Feeding to the first crusher 2 through the feeder 1, the first crusher 2 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 3 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 4 for three crushing operations, and during the crushing operation, the single building 8 is subjected to dust treatment by a negative pressure fan 19;
  • Step 4 After the multi-stage crushing, the materials are conveyed to the vibrating screen 5 for screening and storage.

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Abstract

A multi-tower integrated crushing system which is vertically arranged and environmentally friendly, and a crushing process thereof. Said integrated crushing system comprises a material crushing production line and at least two closed single buildings (8); each single building (8) is correspondingly provided with vertically arranged shelves (22, 23) therein, each shelf (22, 23) is provided with at least two tiers, tiers of one shelf (22, 23) have a height difference therebetween, and the tiers of the shelf (22, 23) are placed, according to material feeding, crushing and sieving sequence, with crushers (2, 3, 4) or a vibration sieve (5) or a feeding machine (1); a plurality of air ports are provided on the outer wall of the single building (8), the air ports are connected to a negative pressure fan (19) through a connecting air pipe, or a sewage pool (21) is provided at the bottom of the shelf (22, 23), and a spraying nozzle (20) is provided on the inner wall of the single building (8). Said integrated crushing system places, in a collective manner, all of the material equipment in a plurality of closed single buildings (8), effectively solving noise and dust pollution while saving land.

Description

一种多塔垂布式环保破碎集成系统及其破碎工艺Multi-tower vertical cloth type environmental protection crushing integrated system and crushing process thereof 技术领域Technical field
本发明属于破碎技术领域,具体涉及一种多塔垂布式环保破碎集成系统及其破碎工艺。The invention belongs to the field of crushing technology, and particularly relates to a multi-tower vertical cloth type environmentally friendly crushing integrated system and a crushing process thereof.
背景技术Background technique
物料破碎作业不是单机一次性完成的而是由多机多段破碎来完成的,另外还要配套喂料机、输送机及振动筛等辅机,首先由喂料机将原料输送至一级破碎机,进行第一次破碎后,通过输送机将初破产品输送至二级破碎机进行再次破碎,再到三级破碎、四级破碎等等,最后通过输送机输送至振动筛进行筛分,合格的成品归类入库,不合格的产品通过输送机返回至破碎机进行再次破碎,上述各设备组成一条破碎生产线。破碎生产线广泛应用于建筑材料领域,矿山资源开采领域。The material crushing operation is not completed by a single machine at one time, but is completed by multi-machine multi-stage crushing. In addition, auxiliary machines such as feeders, conveyors, and vibrating screens are also required. The feeders first convey the raw materials to the primary crusher. After the first crushing, the primary crushed product is conveyed to the secondary crusher through the conveyor for further crushing, and then to the third crushing, fourth crushing, etc., and finally conveyed to the vibrating screen for screening by the conveyor. The finished products are sorted into the warehouse, and the unqualified products are returned to the crusher through the conveyor for further crushing. The above-mentioned equipment forms a crushing production line. Crushing production lines are widely used in the field of building materials and mining resources.
现有的破碎生产线是展开式网状破碎生产线模式,分多段破碎,两段破碎之间用直线输送带相连接,由于输送角度和高度的限制,直线输送带的长度需保持在25-35米,占地面积大,管理不方便;且现有的破碎生产线一般大多都是露天生产线,作业时,会产生大量的粉尘及噪音,环境污染很大,对生产和健康都非常不利,而展开式的布局对“粉尘、污水和噪音”等污染难以根治;加上目前国家矿山企业的绿色环保要求越来越严,环保不达标就责令停产;因此,有效的防尘防噪音污染治理措施很必要。继而,矿山企业为了减少环境污染,纷纷对破碎生产线采取有效的除尘措施,由于这种展开式破碎生产线占地面积大,采取统一建房的方式,工程巨大,并不可取,所以,有的矿山企业采取对单台设 备建房的方式,这样一来,虽然有效的治理了粉尘和噪音,但是对于设备的管理来说,产生诸多不便。The existing crushing production line is a spreading mesh crushing production line model. It is broken into multiple sections. The two sections are connected by a linear conveyor belt. Due to the limitation of the conveying angle and height, the length of the linear conveyor belt must be maintained at 25-35 meters. , Large area, inconvenient management; and most of the existing crushing production lines are open-air production lines, during operation, a large amount of dust and noise will be generated, the environment is very polluting, and it is very unfavorable to production and health. It is difficult to curb pollution such as “dust, sewage and noise”; coupled with the current stricter environmental protection requirements of national mining companies, production is ordered to stop production if environmental protection fails to meet the standards; therefore, effective measures to prevent dust and noise pollution are necessary . Then, in order to reduce environmental pollution, mining enterprises have taken effective dust removal measures for crushing production lines. Because this expanded crushing production line covers a large area and adopts a unified building method, the project is huge and not desirable. Therefore, some mines The enterprise adopts the method of building a house with a single device. In this way, although the dust and noise are effectively controlled, it causes a lot of inconvenience to the management of the device.
发明内容Summary of the Invention
本发明针对现有的破碎生产线存在的上述缺陷,而提出一种将所有的物料设备集中布置在多个封闭式或半封闭式单楼内、彻底解决噪音和粉尘污染的多塔垂布式环保破碎集成系统。The present invention addresses the above-mentioned shortcomings of the existing crushing production line, and proposes a multi-tower vertical cloth-type environmental protection that centrally arranges all materials and equipment in a plurality of closed or semi-closed single buildings and completely solves the noise and dust pollution. Broken Integrated System.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be achieved by the following technical solutions:
一种多塔垂布式环保破碎集成系统,包括一条物料破碎生产线,该物料破碎生产线包括多个物料设备,物料设备为喂料机或破碎机或振动筛中的一种,其特征在于,所述的破碎集成系统还包括至少两个封闭式的单楼,每个单楼里对应设置一垂直布置的安放架,各安放架至少设有两层,同一安放架的各层之间具有高低落差;A multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen. The broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机,喂料机只设有一个且位于物料破碎生产线的起始端,位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送,分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送,输送机构分为上下层输送带和下上层输送带;The above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order. The feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom. The two material equipments, which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism. The transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
所述单楼外壁开设有多个风口,所述风口通过连接风管与负压风机相连。A plurality of air vents are provided on the outer wall of the single building, and the air vents are connected to a negative pressure fan through a connecting air pipe.
一种多塔垂布式环保破碎集成系统,包括一条物料破碎生产线,该物料破碎生产线包括多个物料设备,物料设备为喂料机或破碎机或振动筛中的一种,其特征在于,所述的破碎集成系统还包括至少两个封闭式的单楼,每个单楼里对应设置一垂直布置的安放架,各安放架至少设有两层,同一安放架的各层之间具有高低落差;A multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen. The broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机,喂料机只设有一个且位于物料破碎生产线的起始端,位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送,分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送,输送机构分为上下层输送带和下上层输送带;The above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order. The feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom. The two material equipments, which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism. The transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
所述安放架底部设置有污水池,所述单楼内壁开设有喷淋口。A sewage tank is provided at the bottom of the mounting rack, and a spray port is provided on the inner wall of the single building.
在上述的一种多塔垂布式环保破碎集成系统中,所述的单楼上开设有供输送机构穿设的让位口。In the above-mentioned multi-tower vertical cloth-type environmentally-friendly crushing integrated system, the single building is provided with a yielding port for a conveying mechanism to pass through.
在上述的一种多塔垂布式环保破碎集成系统中,所述安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架;所述竖向支撑架和横向支撑架为快速安装拆卸结构。In the above-mentioned multi-tower vertical cloth-type environmentally-friendly crushing integrated system, the mounting rack includes a horizontal support rack for mounting a crusher or a feeder or a vibrating screen, and a vertical support for supporting the lateral support rack. The vertical support frame and the horizontal support frame are quick installation and disassembly structures.
在上述的一种多塔垂布式环保破碎集成系统中,所述单楼为积木式模块化活络拼装结构,包括顶板、底板和侧板,所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。In the above-mentioned multi-tower vertical cloth-type environmentally friendly crushing integrated system, the single building is a modular modular active assembly structure, including a top plate, a bottom plate, and a side plate, and the top plate, the bottom plate, and the side plate are connected with the bolts by bolts. The vertical support frame and the horizontal support frame are fixed.
在上述的一种多塔垂布式环保破碎集成系统中,所述单楼为蒙古包结构,包括安装架和从内至外依次安装在所述安装架上的毡包、外罩,所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。In the above-mentioned multi-tower vertical cloth-type environmentally friendly crushing integrated system, the single building is a yurt structure, including a mounting frame and a felt bag, an outer cover, and the mounting frame which are sequentially installed on the mounting frame from the inside to the outside. Including Hana installed vertically and Oni erected on said Hana.
在上述的一种多塔垂布式环保破碎集成系统中,所述振动筛只设有一个且位于上述物料破碎生产线的末端,该振动筛连接有用于输送合格物料的物料输送设备,位于同一安放架上的各物料设备按物料喂料破碎筛分顺序自上而下依次排列。In the above-mentioned multi-tower vertical cloth-type environmentally friendly crushing integrated system, the vibrating screen is provided with only one and is located at the end of the above-mentioned material crushing production line. Each material equipment on the rack is arranged from top to bottom according to the material feeding crushing and screening order.
在上述的一种多塔垂布式环保破碎集成系统中,所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛,上述安放架设有两个,分为第一安放架和第二安放架,三个破碎机分为第一破碎机、第二破碎机、第三破碎机,第一安放架上自上而下 垂布有喂料机、第一破碎机、第二破碎机,第二安放架上自上而下垂有第三破碎机、振动筛,喂料机和第一破碎机对接设置并通过物料重力进行物料输送,第一破碎机和第二破碎机对接设置并通过物料重力进行物料输送,第二破碎机与第三破碎机通过下上层输送带进行物料输送,第三破碎机与振动筛对接设置并通过物料重力进行物料输送,所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,第二破碎机和第三破碎机为圆锥破碎机或反击式破碎机或锤式破碎机中的一种。In the above-mentioned multi-tower vertical cloth-type environmentally-friendly crushing integrated system, the material crushing production line includes a feeder, three crushers, and a vibrating screen. There are two mounting racks, which are divided into a first mounting rack. And the second mounting rack, the three crushers are divided into a first crusher, a second crusher, and a third crusher. The first mounting rack is provided with a feeder, a first crusher, and a second crusher. A third crusher and a vibrating screen are suspended from the top of the second mounting rack. The feeder and the first crusher are docked and the material is conveyed by the gravity of the material. The first crusher and the second crusher are docked and arranged. Material transportation is performed by material gravity. The second crusher and the third crusher are used to transport materials through the lower and upper conveyor belts. The third crusher is connected to the vibrating screen and is used to transport materials by the material gravity. The first crusher is One of jaw crusher, cone crusher, pair roll crusher or impact crusher, the second crusher and third crusher are one of cone crusher, impact crusher or hammer crusher. Species .
在上述的一种多塔垂布式环保破碎集成系统中,所述的颚式破碎机包括机架、驱动轴、动颚、定颚以及肘板机构,驱动轴转动设置在机架上,定颚固设在机架上,所述的动颚为一体式结构,动颚偏心转动设置驱动轴上,当动颚的重心位于驱动轴转动中心的铅锤线上时动颚与定颚形成上宽下窄的破碎腔。In the above multi-tower vertical cloth-type environmentally friendly crushing integrated system, the jaw crusher includes a frame, a driving shaft, a movable jaw, a fixed jaw, and a toggle mechanism. The driving shaft is rotatably disposed on the frame, and the fixed The jaw is fixed on the frame, and the movable jaw is an integrated structure. The movable jaw is eccentrically set on the driving shaft. When the center of gravity of the movable jaw is located on the plumb line on the center of rotation of the driving shaft, the movable jaw forms with the fixed jaw. Wide and narrow crushing cavity.
在上述的一种多塔垂布式环保破碎集成系统中,所述的动颚内设有内腔,内腔具有开口,内腔内壁上开设有用于铰接上述肘板机构的凹槽,肘板机构包括内动颚、内驱动轴、第一肘板以及第二肘板,内驱动轴转动设置上述机架上,内动颚偏心转动设置在内驱动轴上,第一肘板一端转动设置在上述凹槽内,另一端铰接在内动颚上,第二肘板的一端铰接在内动颚上,另一端连接在机架上,所述的内动颚和第一肘板位于上述内腔内,上述内驱动轴两端伸出内腔与机架转动连接,第二肘板一端伸入内腔。In the above-mentioned multi-tower vertical cloth-type environmentally-friendly crushing integrated system, an inner cavity is provided in the movable jaw, the inner cavity has an opening, and an inner wall of the inner cavity is provided with a groove and an elbow for articulating the toggle mechanism. The mechanism includes an internal movable jaw, an internal drive shaft, a first toggle plate and a second toggle plate. The internal drive shaft is rotatably disposed on the frame, the internal movable jaw is eccentrically disposed on the internal drive shaft, and one end of the first toggle plate is rotatably disposed on In the groove, the other end is hinged to the inner movable jaw, one end of the second toggle plate is hinged to the inner movable jaw, and the other end is connected to the frame. The inner movable jaw and the first toggle plate are located in the inner cavity. Inside, the two ends of the inner drive shaft protrude from the inner cavity to be rotationally connected to the frame, and one end of the second toggle plate extends into the inner cavity.
一种多塔垂布式环保破碎集成系统的破碎工艺,其特征在于,包括以下步骤:A crushing process of a multi-tower vertical cloth type environmentally friendly crushing integrated system is characterized in that it includes the following steps:
步骤一、在施工现场组装各安放架,并将多个物料设备通过提升装置分别运送至安放架各层;Step 1: Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包;Step 2: Set up a single building or yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
步骤三、通过喂料机向第一破碎机进行喂料,第一破碎机进行一破作业,一破完成后物料输送至第二破碎机进行二破作业,二破完成后物料输送至第三破碎机进行三破作业,并在破碎作业时,通过负压风机对单楼进行粉尘处理;Step 3: Feed the first crusher through the feeder. The first crusher performs a crushing operation. After the first crushing, the material is transferred to the second crusher for the second crushing operation. After the second crushing is completed, the material is transferred to the third crusher. The crusher performs three breaking operations, and during the crushing operation, the single building is treated with dust by a negative pressure fan;
步骤四、经过多级破碎后,将物料输送至振动筛进行筛分入库。Step four: After multi-stage crushing, the materials are conveyed to a vibrating screen for screening and storage.
本发明的创新思路在于:1、将所有物料设备集中分设在多个安放架上,为环保措施建立基础;2、安放架外设置封闭式的单楼,大大降低噪音和粉尘污染。The innovative idea of the invention lies in: 1. Centrally distributing all materials and equipment on a plurality of mounting racks to establish a foundation for environmental protection measures; 2. Setting up a closed single building outside the mounting racks, which greatly reduces noise and dust pollution.
本发明的显著结构特征是:1、多个封闭式单楼;2、单楼内的物料设备呈垂直排列状;3、设有除尘设备。The significant structural features of the present invention are: 1. a plurality of closed single buildings; 2. the material equipment in the single buildings is vertically arranged; 3. dust removal equipment is provided.
本发明的核心技术是:运用具有吸尘隔音的封闭式单楼实现物料设备集中设置同时有戏降噪和除尘。The core technology of the invention is: the closed single building with dust absorption and sound insulation is used to realize the centralized installation of materials and equipment, while reducing noise and dust removal.
本发明优点在于将所有的物料设备集中设置,为环保措施建立基础;将集中起来的设备整体性一体化建房,变原室外作业为室内作业,再结合吸尘隔音措施,防止噪音和粉尘污染,集中设备且密封后,保护并节约了宝贵的土地资源,大幅度地节约占地,方便作业、管理与维修,节能降耗;且活络化地单楼,可多次异地迁移使用,免除了二次(多次)基础建设成本;动颚在自平衡状态便能与定颚自然形成破碎腔,因此动颚总成可以在自平衡(即垂置)状态下往复运动工作,最大限度地减少克服重力做功,达到省功的目的,提高能耗利用率。The invention has the advantages of centrally setting all the materials and equipment to establish a foundation for environmental protection measures; integrating the integrated equipment to build a house, changing the original outdoor operation into an indoor operation, and combining dust absorption and sound insulation measures to prevent noise and dust pollution After concentrating equipment and sealing, it protects and saves precious land resources, greatly saves land occupation, facilitates operation, management and maintenance, saves energy and reduces consumption; and it can be relocated and used multiple times in a lively single building, eliminating the need to Second (multiple) infrastructure construction costs; the moving jaw can form a crushing cavity with the fixed jaw naturally when it is in a self-balancing state, so the moving jaw assembly can work back and forth in a self-balancing (that is, vertical) state to minimize Overcome gravity to do work, achieve the purpose of saving work, and improve energy efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例1的结构示意图;FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention;
图2为本发明实施例2的结构示意图;2 is a schematic structural diagram of Embodiment 2 of the present invention;
图3为本发明单楼的结构示意图;3 is a schematic structural diagram of a single building of the present invention;
图4为颚式破碎机的结构示意图。Fig. 4 is a structural diagram of a jaw crusher.
图中,1、喂料机、2、第一破碎机;3、第二破碎机;4、第三破碎机;5、振动筛;6、竖向支撑架;7、横向支撑架;8、单楼;9、机架;10、驱动轴;11、定颚;12、动颚;13、内动颚;14、第一肘板;15、第二肘板;16、内驱动轴;17、凹槽;18、滤板;19、负压风机;20、喷淋口;21、污水池;22、第一安放架;23、第二安放架。In the figure, 1, feeder, 2, first crusher; 3, second crusher; 4, third crusher; 5, vibrating screen; 6, vertical support frame; 7, horizontal support frame; 8, Single building; 9, frame; 10, drive shaft; 11, fixed jaw; 12, movable jaw; 13, inner movable jaw; 14, first toggle plate; 15, second toggle plate; 16, inner drive shaft; 17 , Groove; 18, filter plate; 19, negative pressure fan; 20, sprinkler port; 21, sewage tank; 22, first mounting rack; 23, second mounting rack.
具体实施方式detailed description
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention in combination with the drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
实施例1:Example 1:
一种多塔垂布式环保破碎集成系统,包括两个封闭式的单楼8以及一条物料破碎生产线,所述的物料破碎生产线包括一个喂料机1、三个破碎机、一个振动筛5,三个破碎机分为第一破碎机2、第二破碎机3、第三破碎机4,各单楼8内放置有一个呈垂直布置的多层破碎机安放架,安放架分为第一安放架22和第二安放架23;第一安放架22上自上而下垂布有喂料机1、第一破碎机2、第二破碎机3,第二安放架23上自上而下垂有第三破碎机4、振动筛5,喂料机1和第一破碎机2对接设置并通过物料重力进行物料输送,第一破碎机2和第二破碎机3对接设置并通过物料重力进行物料输送,第二破碎机3与第三破碎机4通过输送机构进行物料输送,第三破碎机4与振动筛5对接设置并通过物料重力进行物料输送。A multi-tower vertical cloth-type environmental protection crushing integrated system includes two closed single buildings 8 and a material crushing production line. The material crushing production line includes a feeder 1, three crushers, and a vibrating screen 5. The three crushers are divided into a first crusher 2, a second crusher 3, and a third crusher 4, and a single-layer multi-layer crusher mounting rack is placed in each single building 8, and the mounting rack is divided into a first mounting Feeder 1, first crusher 2, second crusher 3 are arranged from top to bottom on the first mounting rack 22, and the first mounting rack 22 is suspended from the top to the bottom. Three crushers 4, vibrating screen 5, feeder 1 and first crusher 2 are docked and the material is transported by the material gravity, and first crusher 2 and the second crusher 3 are docked and the material is transported by the material gravity. The second crusher 3 and the third crusher 4 carry materials through a conveying mechanism, and the third crusher 4 is connected with the vibrating screen 5 to carry materials by gravity.
若位于同一安放架的上下层相邻两物料设备均为破碎机且具有从上至下的直接物料输送关系,两破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口直线对接设置;If the two adjacent materials on the same rack are crushers and have a direct material transport relationship from top to bottom, the two crushers are jaw crushers or cone crushers, or roll crushers or impact crushers. One of the crushers, the discharge opening of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,两破碎机为反击式破碎机或锤式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口斜向对接设置;If the two adjacent materials on the same rack are crushers and have a direct stone conveying relationship from top to bottom, the two crushers are one of an impact crusher or a hammer crusher. The outlet is arranged diagonally with the inlet of the lower crusher;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,上层破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,下层破碎机为反击式破碎机或锤式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口斜向对接设置;If the two adjacent materials on the same rack are crushers and have a direct stone conveyance relationship from top to bottom, the upper crusher is a jaw crusher or cone crusher or a pair of roller crushers or impact crushers. One of the crushers, the lower crusher is one of the impact crusher or hammer crusher, and the outlet of the upper crusher and the feed inlet of the lower crusher are diagonally arranged;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,上层破碎机为反击式破碎机或锤式破碎机中的一种,下层破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口直线对接设置。If the two adjacent materials on the same rack are crushers and have a direct stone conveying relationship from top to bottom, the upper crusher is one of the impact crusher or hammer crusher, and the lower crusher is One of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher. The discharge port of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line.
输送机构分为上下层输送带或下上层输送带:上下层输送带用于上层物料设备将物料运送至下层物料设备,包括一条下行输送带或多条下行输送带组合形成,下行输送带呈直线型且输送方向从上倾斜向下输送,倾斜角度不能大于18度,当物料设备之间的输送落差较大时,由于输送角度的限制,上下层输送带需由至少两条下行输送带组合形成,各下行输送带自上而下依次输送,相邻两下行输送带中,位于上方的下行输送带的输出端在位于下方的下行输送带的输入端的上方,相邻两下行输送带的延伸线交叉;下上层输送带用于下层物料设备将物料运送至上层物料设备,包括一条上行输送带或多条上行输送带组合形成,上行输送带呈直线型且输送方向从下倾斜向上输送,倾斜角度不能大于18度,当物料设备之间的输送落差较大时,由于输送角度的限制,下上层输送带需由至少两条上行输送带组合形成,各上行输送带自下而上依次输送,相邻两上行输送带中,位于下方的上行输送带的 输出端在位于上方的上行输送带的输入端的上方,相邻两上行输送带的延伸线交叉。The conveying mechanism is divided into upper and lower conveyer belts or lower and upper conveyer belts: the upper and lower conveyer belts are used for the upper material equipment to convey materials to the lower material equipment, including a descending conveyor belt or a plurality of descending conveyor belts, and the descending conveyor belt is straight And the conveying direction is inclined from the top to the bottom. The inclination angle cannot be greater than 18 degrees. When the conveying gap between the materials and equipment is large, due to the limitation of the conveying angle, the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts. Each descending conveyor is conveyed in order from top to bottom. Among the two adjacent descending conveyors, the output end of the descending conveyor located above is above the input end of the descending conveyor located below, and the extension of the adjacent two descending conveyors. Crossing; the lower and upper conveyor belts are used for the lower material equipment to transport the materials to the upper materials equipment, including an upward conveyor belt or a combination of multiple upward conveyor belts. The upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. It cannot be greater than 18 degrees. When the conveying gap between materials and equipment is large, due to the limitation of the conveying angle, the The upper conveyor belt must be formed by combining at least two upward conveyor belts. Each upward conveyor belt is conveyed in order from bottom to top. Among the two adjacent upward conveyor belts, the output end of the lower upward conveyor belt is on the upper conveyor belt. Above the input end, the extension lines of two adjacent upward conveyor belts intersect.
单楼8外壁开设有多个风口,风口通过连接风管与负压风机19相连。所述风口和单楼8的连接处还设置有滤板18,可防止已破碎的细物料被吸附。The outer wall of the single building 8 is provided with a plurality of air outlets, and the air outlets are connected to the negative pressure fan 19 by connecting air ducts. A filter plate 18 is also provided at the connection between the air outlet and the single building 8 to prevent the broken fine materials from being adsorbed.
安放架包括用于安放破碎机或喂料机1或振动筛5的横向支撑架7和用于支撑所述横向支撑架7的竖向支撑架6,竖向支撑架6和横向支撑架7为快速安装拆卸结构;单楼8为积木式模块化活络拼装结构,包括顶板、底板和侧板,顶板、底板和侧板通过螺栓与所述竖向支撑架6和横向支撑架7相固定,所述顶板、底板和侧板外壁贴覆有吸音材料。The mounting frame includes a lateral support frame 7 for mounting the crusher or feeder 1 or a vibrating screen 5 and a vertical support frame 6 for supporting the lateral support frame 7. The vertical support frame 6 and the lateral support frame 7 are Quick installation and disassembly structure; single building 8 is a modular modular flexible assembly structure, including a top plate, a bottom plate and a side plate, and the top plate, the bottom plate and the side plate are fixed to the vertical support frame 6 and the horizontal support frame 7 by bolts. The outer wall of the top plate, the bottom plate and the side plates is covered with a sound absorbing material.
颚式破碎机包括机架9、驱动轴10、动颚12、定颚11、肘板机构、调节机构以及回位机构,驱动轴10通过轴承以及轴承座同心转动设置在机架9上,驱动轴10上设有偏心段,偏心段的轴心与驱动轴10的轴心相偏离,定颚11竖直固定在机架9上。动颚12在没有肘板作用时,即在自平衡垂置悬挂状态时,此时动颚12的重心位于驱动轴10转动中心的铅锤线上,动颚12的左侧斜面呈自然倾斜状态,动颚12与定颚11自然成上宽下窄的破碎腔,破碎腔的上端为进料口,下端为出料口,在破碎机工作过程中,动颚12呈类似左右往复运动的“钟摆”运动。The jaw crusher includes a frame 9, a driving shaft 10, a movable jaw 12, a fixed jaw 11, a toggle mechanism, an adjusting mechanism, and a return mechanism. The driving shaft 10 is concentrically arranged on the frame 9 through a bearing and a bearing seat, and drives the The shaft 10 is provided with an eccentric section. The shaft center of the eccentric section is deviated from the shaft center of the driving shaft 10. The fixed jaw 11 is vertically fixed on the frame 9. When the movable jaw 12 does not have the action of the toggle plate, that is, in the self-balanced hanging state, the center of gravity of the movable jaw 12 is located on the plumb line of the center of rotation of the drive shaft 10, and the left slope of the movable jaw 12 is naturally inclined. The moving jaw 12 and the fixed jaw 11 naturally form a crushing cavity with an upper width and a lower narrowness. The upper end of the crushing cavity is a feeding port and the lower end is a discharging port. During the crusher working process, the movable jaw 12 is similar to a left-right reciprocating " "Pendulum" movement.
动颚12结构呈上窄下宽的三角形结构,动颚12内设有内腔,内腔具有开口,内腔内壁上设有用于与肘板机构铰接的凹槽17,凹槽17的两端闭合。相比现有两端开放式的凹槽17结构,两端封闭式的凹槽17可以消除凹槽17两端的应力集中,消除动颚12的结构薄弱点。The structure of the movable jaw 12 is a triangular structure with a narrow upper and lower width. The movable jaw 12 is provided with an internal cavity, the internal cavity has an opening, and an inner wall of the internal cavity is provided with a groove 17 for articulation with the toggle mechanism. closure. Compared with the existing structure of the groove 17 with open ends at both ends, the groove 17 with closed ends can eliminate the stress concentration at both ends of the groove 17 and eliminate the structural weakness of the movable jaw 12.
肘板机构包括内动颚13、内驱动轴16、第一肘板14以及第二肘板15,其中第一肘板14及内动颚13位于内腔内,内驱动轴16两端穿出动颚12内腔并通过轴承和轴承座同心转动设置在机 架9上,内驱动轴16上同样设有内偏心段,内偏心段的轴心与内驱动轴16转动轴心相偏离,内动颚13通过轴承同心转动设置在内偏心段上,内动颚13能相对内驱动轴16偏心转动,第一肘板14的左端呈球状且转动设置在上述凹槽17,右端铰接在内动颚13的左侧上,第二肘板15的左端铰接在内动颚13的右侧上,右端铰接在活动座体上。该肘板机构将动颚12下部运动变“减力”为“增力”,使原来处于排放功能的行程(指动颚12下部水平方向分运动)变为破碎功能的冲程,而排放功能是在破碎过程中自然地顺承完成(即是破碎冲程,又是排放行程)。The toggle mechanism includes an inner movable jaw 13, an inner drive shaft 16, a first toggle 14 and a second toggle 15. The first toggle 14 and the inner movable jaw 13 are located in the inner cavity, and the two ends of the inner drive shaft 16 pass through. The inner cavity of the movable jaw 12 is concentrically arranged on the frame 9 through a bearing and a bearing seat. The inner drive shaft 16 is also provided with an inner eccentric section. The axis of the inner eccentric section is deviated from the rotation axis of the inner drive shaft 16. The movable jaw 13 is arranged on the inner eccentric section through concentric rotation of the bearing. The inner movable jaw 13 can be eccentrically rotated relative to the inner drive shaft 16. The left end of the first toggle plate 14 is spherical and is rotatably provided in the above-mentioned groove 17, and the right end is hinged for internal movement On the left side of the jaw 13, the left end of the second toggle plate 15 is hinged on the right side of the inner movable jaw 13, and the right end is hinged on the movable base. The toggle mechanism changes the "movement" of the lower part of the movable jaw 12 to "increasing force", so that the stroke that was originally in the discharge function (refers to the horizontal movement of the lower part of the movable jaw 12) becomes the stroke of the crushing function, and the discharge function is During the crushing process, it is naturally completed (that is, the crushing stroke and the discharge stroke).
调节机构位于动颚12的外侧,它用于调节下端出料口的大小,调节机构包括调节螺杆和活动调整座,活动调整座包括活动设在机架9上的活动座体和调节元件,调节螺杆一端抵触在调节元件上,另一端设置有助力手轮,调节元件可以是塞片或楔块,通过增减塞片或推拉楔块来调节活动座体的位置。The adjusting mechanism is located on the outer side of the movable jaw 12 and is used to adjust the size of the lower discharge opening. The adjusting mechanism includes an adjusting screw and a movable adjusting seat. The movable adjusting seat includes a movable seat body and an adjusting element movably provided on the frame 9. One end of the screw abuts on the adjusting element, and the other end is provided with a booster handwheel. The adjusting element can be a plug or a wedge, and the position of the movable seat can be adjusted by adding or removing a plug or a wedge.
回位机构用于动颚12往左运动“完成破碎动作”后迅速往右作回位运动,回位机构包括一拉杆和回位弹簧,拉杆的一端固定在动颚12上,通过回位弹簧拉伸后的回缩来实现拉杆的运动,从而拉动动颚12,回位机构一部分设置在动颚12的内腔内。The return mechanism is used to move the jaw 12 to the left and "return the crushing action" to quickly return to the right. The return mechanism includes a pull rod and a return spring. One end of the pull rod is fixed on the movable jaw 12, and the return spring Retraction after stretching to realize the movement of the pull rod, thereby pulling the movable jaw 12, and a part of the return mechanism is arranged in the inner cavity of the movable jaw 12.
一种多塔垂布式环保破碎集成系统的破碎工艺,其特征在于,包括以下步骤:A crushing process of a multi-tower vertical cloth type environmentally friendly crushing integrated system is characterized in that it includes the following steps:
步骤一、在施工现场组装各安放架,并将多个物料设备通过提升装置分别运送至安放架各层;Step 1: Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼8或蒙古包;Step 2: Set up a single building 8 or a yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
步骤三、通过喂料机1向第一破碎机2进行喂料,第一破碎机2进行一破作业,一破完成后物料输送至第二破碎机3进行二破作业,二破完成后物料输送至第三破碎机4进行三破作业,并在破碎作业时,通过负压风机19对单楼8进行粉尘处理;Step 3: Feeding to the first crusher 2 through the feeder 1, the first crusher 2 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 3 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 4 for three crushing operations, and during the crushing operation, the single building 8 is subjected to dust treatment by a negative pressure fan 19;
步骤四、经过多级破碎后,将物料输送至振动筛5进行筛分入库。 Step 4. After the multi-stage crushing, the materials are conveyed to the vibrating screen 5 for screening and storage.
实施例2:Example 2:
一种多塔垂布式环保破碎集成系统,包括两个封闭式的单楼8以及一条物料破碎生产线,所述的物料破碎生产线包括一个喂料机1、三个破碎机、一个振动筛5,安三个破碎机分为第一破碎机2、第二破碎机3、第三破碎机4,各单楼8内放置有一个呈垂直布置的多层破碎机安放架,安放架分为第一安放架22和第二安放架23;第一安放架22上自上而下垂布有喂料机1、第一破碎机2、第二破碎机3,第二安放架23上自上而下垂有第三破碎机4、振动筛5,喂料机1和第一破碎机2对接设置并通过物料重力进行物料输送,第一破碎机2和第二破碎机3对接设置并通过物料重力进行物料输送,第二破碎机3与第三破碎机4通过下上层输送带进行物料输送,第三破碎机4与振动筛5对接设置并通过物料重力进行物料输送。A multi-tower vertical cloth-type environmental protection crushing integrated system includes two closed single buildings 8 and a material crushing production line. The material crushing production line includes a feeder 1, three crushers, and a vibrating screen 5. The three crushers are divided into the first crusher 2, the second crusher 3, and the third crusher 4, and a single-layer multi-layer crusher mounting rack is placed in each single building 8. The mounting rack is divided into the first Feeding rack 22 and second mounting rack 23; feeders 1, first crusher 2, second crusher 3 are arranged on the first mounting rack 22 from top to bottom, and second mounting rack 23 is suspended from top to bottom The third crusher 4, the vibrating screen 5, the feeder 1 and the first crusher 2 are docked and the material is transported by the material gravity, and the first crusher 2 and the second crusher 3 are docked and the material is transported by the material gravity The second crusher 3 and the third crusher 4 carry materials through a lower and upper conveyor belt, and the third crusher 4 is connected with the vibrating screen 5 to carry materials through the gravity of the materials.
若位于同一安放架的上下层相邻两物料设备均为破碎机且具有从上至下的直接物料输送关系,两破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口直线对接设置;If the two adjacent materials on the same rack are crushers and have a direct material transport relationship from top to bottom, the two crushers are jaw crushers or cone crushers, or roll crushers or impact crushers. One of the crushers, the discharge opening of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,两破碎机为反击式破碎机或锤式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口斜向对接设置;If the two adjacent materials on the same rack are crushers and have a direct stone conveying relationship from top to bottom, the two crushers are one of an impact crusher or a hammer crusher. The outlet is arranged diagonally with the inlet of the lower crusher;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,上层破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,下层破碎机为反击式破碎机或锤式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口斜向对接设置;If the two adjacent materials on the same rack are crushers and have a direct stone conveyance relationship from top to bottom, the upper crusher is a jaw crusher or cone crusher or a pair of roller crushers or impact crushers. One of the crushers, the lower crusher is one of the impact crusher or hammer crusher, and the outlet of the upper crusher and the feed inlet of the lower crusher are diagonally arranged;
若位于同一安放架上下层相邻两物料设备均为破碎机且具有从上至下的直接石料输送关系,上层破碎机为反击式破碎机或锤式破碎机中的一种,下层破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一种,上层破碎机的出料口与下层破碎机的进料口直线对接设置。If the two adjacent materials on the same rack are crushers and have a direct stone conveying relationship from top to bottom, the upper crusher is one of the impact crusher or hammer crusher, and the lower crusher is One of a jaw crusher, a cone crusher, a counter-roller crusher, or an impact crusher. The discharge port of the upper crusher and the feed inlet of the lower crusher are arranged in a straight line.
输送机构分为上下层输送带或下上层输送带:上下层输送带用于上层物料设备将物料运送至下层物料设备,包括一条下行输送带或多条下行输送带组合形成,下行输送带呈直线型且输送方向从上倾斜向下输送,倾斜角度不能大于18度,当物料设备之间的输送落差较大时,由于输送角度的限制,上下层输送带需由至少两条下行输送带组合形成,各下行输送带自上而下依次输送,相邻两下行输送带中,位于上方的下行输送带的输出端在位于下方的下行输送带的输入端的上方,相邻两下行输送带的延伸线交叉;下上层输送带用于下层物料设备将物料运送至上层物料设备,包括一条上行输送带或多条上行输送带组合形成,上行输送带呈直线型且输送方向从下倾斜向上输送,倾斜角度不能大于18度,当物料设备之间的输送落差较大时,由于输送角度的限制,下上层输送带需由至少两条上行输送带组合形成,各上行输送带自下而上依次输送,相邻两上行输送带中,位于下方的上行输送带的输出端在位于上方的上行输送带的输入端的上方,相邻两上行输送带的延伸线交叉。The conveying mechanism is divided into upper and lower conveyer belts or lower and upper conveyer belts: the upper and lower conveyer belts are used for the upper material equipment to convey materials to the lower material equipment, including a descending conveyor belt or a plurality of descending conveyor belts, and the descending conveyor belt is straight And the conveying direction is inclined from the top to the bottom. The inclination angle cannot be greater than 18 degrees. When the conveying gap between the materials and equipment is large, due to the limitation of the conveying angle, the upper and lower conveyor belts must be formed by combining at least two descending conveyor belts. Each descending conveyor is conveyed in order from top to bottom. Among the two adjacent descending conveyors, the output end of the descending conveyor located above is above the input end of the descending conveyor located below, and the extension of the adjacent two descending conveyors. Crossing; the lower and upper conveyor belts are used for the lower material equipment to transport the materials to the upper materials equipment, including an upward conveyor belt or a combination of multiple upward conveyor belts. The upward conveyor belt is linear and the conveying direction is inclined from the bottom to the top. It cannot be greater than 18 degrees. When the conveying gap between materials and equipment is large, due to the limitation of the conveying angle, the The upper conveyor belt must be formed by combining at least two upward conveyor belts. Each upward conveyor belt is conveyed in order from bottom to top. Among the two adjacent upward conveyor belts, the output end of the lower upward conveyor belt is on the upper conveyor belt. Above the input end, the extension lines of two adjacent upward conveyor belts intersect.
安放架底部设置有污水池21,单楼8内壁开设有喷淋口20。封闭式单楼8内的粉尘在重力作用下由上至下沉淀,通过喷淋措施对破碎机安放架底部的粉尘进行“刷洗”,将其沉淀在污水池21。A sewage tank 21 is set at the bottom of the mounting rack, and a spray port 20 is provided on the inner wall of the single building 8. The dust in the closed single building 8 is deposited from top to bottom under the action of gravity, and the dust at the bottom of the crusher mounting rack is "brushed" by spraying and deposited in the sewage tank 21.
安放架包括用于安放破碎机或喂料机1或振动筛5的横向支撑架7和用于支撑所述横向支撑架7的竖向支撑架6,竖向支撑架6和横向支撑架7为快速安装拆卸结构;单楼8为积木式模块 化活络拼装结构,包括顶板、底板和侧板,顶板、底板和侧板通过螺栓与所述竖向支撑架6和横向支撑架7相固定,所述顶板、底板和侧板外壁贴覆有吸音材料。The mounting frame includes a lateral support frame 7 for mounting the crusher or feeder 1 or a vibrating screen 5 and a vertical support frame 6 for supporting the lateral support frame 7. The vertical support frame 6 and the lateral support frame 7 are Quick installation and disassembly structure; single building 8 is a modular modular flexible assembly structure, including a top plate, a bottom plate and a side plate, and the top plate, the bottom plate and the side plate are fixed to the vertical support frame 6 and the horizontal support frame 7 by bolts. The outer wall of the top plate, the bottom plate and the side plates is covered with a sound absorbing material.
颚式破碎机包括机架9、驱动轴10、动颚12、定颚11、肘板机构、调节机构以及回位机构,驱动轴10通过轴承以及轴承座同心转动设置在机架9上,驱动轴10上设有偏心段,偏心段的轴心与驱动轴10的轴心相偏离,定颚11竖直固定在机架9上。动颚12在没有肘板作用时,即在自平衡垂置悬挂状态时,此时动颚12的重心位于驱动轴10转动中心的铅锤线上,动颚12的左侧斜面呈自然倾斜状态,动颚12与定颚11自然成上宽下窄的破碎腔,破碎腔的上端为进料口,下端为出料口,在破碎机工作过程中,动颚12呈类似左右往复运动的“钟摆”运动。The jaw crusher includes a frame 9, a driving shaft 10, a movable jaw 12, a fixed jaw 11, a toggle mechanism, an adjusting mechanism, and a return mechanism. The driving shaft 10 is concentrically arranged on the frame 9 through a bearing and a bearing seat, and drives the The shaft 10 is provided with an eccentric section. The shaft center of the eccentric section is deviated from the shaft center of the driving shaft 10. The fixed jaw 11 is vertically fixed on the frame 9. When the movable jaw 12 does not have the action of the toggle plate, that is, in the self-balanced hanging state, the center of gravity of the movable jaw 12 is located on the plumb line of the center of rotation of the drive shaft 10, and the left slope of the movable jaw 12 is naturally inclined. The moving jaw 12 and the fixed jaw 11 naturally form a crushing cavity with an upper width and a lower narrowness. The upper end of the crushing cavity is a feeding port and the lower end is a discharging port. During the crusher working process, the movable jaw 12 is similar to a left-right reciprocating " "Pendulum" movement.
动颚12结构呈上窄下宽的三角形结构,动颚12内设有内腔,内腔具有开口,内腔内壁上设有用于与肘板机构铰接的凹槽17,凹槽17的两端闭合。相比现有两端开放式的凹槽17结构,两端封闭式的凹槽17可以消除凹槽17两端的应力集中,消除动颚12的结构薄弱点。The structure of the movable jaw 12 is a triangular structure with a narrow upper and lower width. The movable jaw 12 is provided with an internal cavity, the internal cavity has an opening, and an inner wall of the internal cavity is provided with a groove 17 for articulation with the toggle mechanism. closure. Compared with the existing structure of the groove 17 with open ends at both ends, the groove 17 with closed ends can eliminate the stress concentration at both ends of the groove 17 and eliminate the structural weakness of the movable jaw 12.
肘板机构包括内动颚13、内驱动轴16、第一肘板14以及第二肘板15,其中第一肘板14及内动颚13位于内腔内,内驱动轴16两端穿出动颚12内腔并通过轴承和轴承座同心转动设置在机架9上,内驱动轴16上同样设有内偏心段,内偏心段的轴心与内驱动轴16转动轴心相偏离,内动颚13通过轴承同心转动设置在内偏心段上,内动颚13能相对内驱动轴16偏心转动,第一肘板14的左端呈球状且转动设置在上述凹槽17,右端铰接在内动颚13的左侧上,第二肘板15的左端铰接在内动颚13的右侧上,右端铰接在活动座体上。该肘板机构将动颚12下部运动变“减力”为“增力”,使原来处于排放功能的行程(指动颚12下部水平方 向分运动)变为破碎功能的冲程,而排放功能是在破碎过程中自然地顺承完成(即是破碎冲程,又是排放行程)。The toggle mechanism includes an inner movable jaw 13, an inner drive shaft 16, a first toggle 14 and a second toggle 15. The first toggle 14 and the inner movable jaw 13 are located in the inner cavity, and the two ends of the inner drive shaft 16 pass through. The inner cavity of the movable jaw 12 is concentrically arranged on the frame 9 through a bearing and a bearing seat. The inner drive shaft 16 is also provided with an inner eccentric section. The axis of the inner eccentric section is deviated from the rotation axis of the inner drive shaft 16. The movable jaw 13 is arranged on the inner eccentric section through concentric rotation of the bearing. The inner movable jaw 13 can be eccentrically rotated relative to the inner drive shaft 16. The left end of the first toggle plate 14 is spherical and is rotatably provided in the above-mentioned groove 17, and the right end is hinged for internal movement. On the left side of the jaw 13, the left end of the second toggle plate 15 is hinged on the right side of the inner movable jaw 13, and the right end is hinged on the movable base. The toggle mechanism changes the "movement" of the lower part of the movable jaw 12 to "increasing force", so that the stroke that was originally in the discharge function (refers to the horizontal movement of the lower part of the movable jaw 12) becomes the stroke of the crushing function, and the discharge function is During the crushing process, it is naturally completed (that is, the crushing stroke and the discharge stroke).
调节机构位于动颚12的外侧,它用于调节下端出料口的大小,调节机构包括调节螺杆和活动调整座,活动调整座包括活动设在机架9上的活动座体和调节元件,调节螺杆一端抵触在调节元件上,另一端设置有助力手轮,调节元件可以是塞片或楔块,通过增减塞片或推拉楔块来调节活动座体的位置。The adjusting mechanism is located on the outer side of the movable jaw 12 and is used to adjust the size of the lower discharge opening. The adjusting mechanism includes an adjusting screw and a movable adjusting seat. The movable adjusting seat includes a movable seat body and an adjusting element movably provided on the frame 9. One end of the screw abuts on the adjusting element, and the other end is provided with a booster handwheel. The adjusting element can be a plug or a wedge, and the position of the movable seat can be adjusted by adding or removing a plug or a wedge.
回位机构用于动颚12往左运动“完成破碎动作”后迅速往右作回位运动,回位机构包括一拉杆和回位弹簧,拉杆的一端固定在动颚12上,通过回位弹簧拉伸后的回缩来实现拉杆的运动,从而拉动动颚12,回位机构一部分设置在动颚12的内腔内。The return mechanism is used to move the jaw 12 to the left and "return the crushing action" to quickly return to the right. The return mechanism includes a pull rod and a return spring. One end of the pull rod is fixed on the movable jaw 12, and the return spring Retraction after stretching to realize the movement of the pull rod, thereby pulling the movable jaw 12, and a part of the return mechanism is arranged in the inner cavity of the movable jaw 12.
一种多塔垂布式环保破碎集成系统的破碎工艺,其特征在于,包括以下步骤:A crushing process of a multi-tower vertical cloth type environmentally friendly crushing integrated system is characterized in that it includes the following steps:
步骤一、在施工现场组装各安放架,并将多个物料设备通过提升装置分别运送至安放架各层;Step 1: Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼8或蒙古包;Step 2: Set up a single building 8 or a yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
步骤三、通过喂料机1向第一破碎机2进行喂料,第一破碎机2进行一破作业,一破完成后物料输送至第二破碎机3进行二破作业,二破完成后物料输送至第三破碎机4进行三破作业,并在破碎作业时,通过负压风机19对单楼8进行粉尘处理;Step 3: Feeding to the first crusher 2 through the feeder 1, the first crusher 2 performs a crushing operation, after the first crushing is completed, the material is transported to the second crusher 3 for the second crushing operation, and the second crushing is completed. Conveyed to the third crusher 4 for three crushing operations, and during the crushing operation, the single building 8 is subjected to dust treatment by a negative pressure fan 19;
步骤四、经过多级破碎后,将物料输送至振动筛5进行筛分入库。 Step 4. After the multi-stage crushing, the materials are conveyed to the vibrating screen 5 for screening and storage.
应该理解,在本发明的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少含有……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。It should be understood that in the claims and specification of the present invention, all "including" shall be understood as an open-ended meaning, that is, its meaning is equivalent to "containing at least ..." and shall not be understood as closed-ended. Meaning, that its meaning should not be interpreted as "contains only ...".
本文中所描述的具体实施例仅仅是对本发明精神作举例说 明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the technical field to which the present invention pertains may make various modifications or additions to or replace the specific embodiments described in a similar manner, but will not depart from the spirit of the present invention or exceed the definition of the appended claims. Range.

Claims (10)

  1. 一种多塔垂布式环保破碎集成系统,包括一条物料破碎生产线,该物料破碎生产线包括多个物料设备,物料设备为喂料机或破碎机或振动筛中的一种,其特征在于,所述的破碎集成系统还包括至少两个封闭式的单楼,每个单楼里对应设置一垂直布置的安放架,各安放架至少设有两层,同一安放架的各层之间具有高低落差;A multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen. The broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
    安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机,喂料机只设有一个且位于物料破碎生产线的起始端,位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送,分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送,输送机构分为上下层输送带和下上层输送带;The above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order. The feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom. The two material equipments, which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism. The transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
    所述单楼外壁开设有多个风口,所述风口通过连接风管与负压风机相连。A plurality of air vents are provided on the outer wall of the single building, and the air vents are connected to a negative pressure fan through a connecting air pipe.
  2. 一种多塔垂布式环保破碎集成系统,包括一条物料破碎生产线,该物料破碎生产线包括多个物料设备,物料设备为喂料机或破碎机或振动筛中的一种,其特征在于,所述的破碎集成系统还包括至少两个封闭式的单楼,每个单楼里对应设置一垂直布置的安放架,各安放架至少设有两层,同一安放架的各层之间具有高低落差;A multi-tower vertical cloth-type environmental protection crushing integrated system includes a material crushing production line, which includes a plurality of material equipment, and the material equipment is one of a feeder, a crusher, or a vibrating screen. The broken integrated system also includes at least two closed single buildings, each of which is provided with a vertically arranged mounting rack, each mounting rack is provided with at least two floors, and there is a height difference between each floor of the same mounting rack ;
    安放架各层根据物料喂料破碎筛分顺序排列放置有上述破碎机或振动筛或喂料机,喂料机只设有一个且位于物料破碎生产线的起始端,位于同一安放架上且具有从上至下的直接物料输送关系的两物料设备之间利用重力进行物料输送,分设在两安放架上且具有直接物料输送关系的两物料设备之间通过输送机构进行物料输送,输送机构分为上下层输送带和下上层输送带;The above-mentioned crushers or vibrating screens or feeders are arranged on each layer of the mounting rack according to the material feeding crushing and screening order. The feeder is provided with only one and is located at the beginning of the material crushing production line. It is located on the same mounting rack and has a Material transportation is performed between the two material equipments in a direct material transportation relationship from top to bottom. The two material equipments, which are located on two racks and have a direct material transportation relationship, perform material transportation through a transportation mechanism. The transportation mechanism is divided into upper and lower. Layer conveyor and lower and upper conveyor belts;
    所述安放架底部设置有污水池,所述单楼内壁开设有喷淋口。A sewage tank is provided at the bottom of the mounting rack, and a spray port is provided on the inner wall of the single building.
  3. 根据权利要求1或2述的一种多塔垂布式环保破碎集成系 统,其特征在于,所述安放架包括用于安放破碎机或喂料机或振动筛的横向支撑架和用于支撑所述横向支撑架的竖向支撑架;所述竖向支撑架和横向支撑架为快速安装拆卸结构。The multi-tower vertical cloth-type environmentally friendly crushing integrated system according to claim 1 or 2, wherein the mounting rack comprises a horizontal support rack for mounting a crusher or a feeder or a vibrating screen and a support for supporting The vertical support frame of the horizontal support frame; the vertical support frame and the horizontal support frame are quick installation and disassembly structures.
  4. 根据权利要求3述的一种多塔垂布式环保破碎集成系统,其特征在于,所述单楼为积木式模块化活络拼装结构,包括顶板、底板和侧板,所述顶板、底板和侧板通过螺栓与所述竖向支撑架和横向支撑架相固定。The multi-tower vertical cloth-type environmentally-friendly crushing integrated system according to claim 3, wherein the single building is a modular type modular active assembly structure including a top plate, a bottom plate, and a side plate, and the top plate, the bottom plate, and a side plate The plate is fixed to the vertical support frame and the lateral support frame by bolts.
  5. 根据权利要求3述的一种多塔垂布式环保破碎集成系统,其特征在于,所述单楼为蒙古包结构,包括安装架和从内至外依次安装在所述安装架上的毡包、外罩,所述安装架包括竖向布设的哈纳和架设在所述哈纳上的奥尼。The multi-tower vertical cloth-type environmentally-friendly crushing integrated system according to claim 3, wherein the single building is a yurt structure and includes a mounting frame and a felt bag installed on the mounting frame in order from the inside to the outside, The outer cover, the mounting frame includes the Hana arranged vertically and the Oni mounted on the Hana.
  6. 根据权利要求3述的一种多塔垂布式环保破碎集成系统,其特征在于,所述振动筛只设有一个且位于上述物料破碎生产线的末端,该振动筛连接有用于输送合格物料的物料输送设备,位于同一安放架上的各物料设备按物料喂料破碎筛分顺序自上而下依次排列。The multi-tower vertical cloth type environmentally friendly crushing integrated system according to claim 3, wherein the vibrating screen is provided with only one and is located at the end of the material crushing production line, and the vibrating screen is connected with a material for conveying qualified materials Conveying equipment, each material equipment located on the same mounting rack is arranged from top to bottom according to the material feeding crushing and screening order.
  7. 根据权利要求6述的一种多塔垂布式环保破碎集成系统,其特征在于,所述的物料破碎生产线包括一个喂料机、三个破碎机、一个振动筛,上述安放架设有两个,分为第一安放架和第二安放架,三个破碎机分为第一破碎机、第二破碎机、第三破碎机,第一安放架上自上而下垂布有喂料机、第一破碎机、第二破碎机,第二安放架上自上而下垂有第三破碎机、振动筛,喂料机和第一破碎机对接设置并通过物料重力进行物料输送,第一破碎机和第二破碎机对接设置并通过物料重力进行物料输送,第二破碎机与第三破碎机通过下上层输送带进行物料输送,第三破碎机与振动筛对接设置并通过物料重力进行物料输送,所述的第一破碎机为颚式破碎机或圆锥破碎机或对辊式破碎机或冲击式破碎机中的一 种,第二破碎机和第三破碎机为圆锥破碎机或反击式破碎机或锤式破碎机中的一种。The multi-tower vertical cloth-type environmentally-friendly crushing integrated system according to claim 6, characterized in that the material crushing production line includes a feeder, three crushers, and a vibrating screen, and the mounting rack is provided with two, Divided into the first mounting rack and the second mounting rack, the three crushers are divided into the first crusher, the second crusher, and the third crusher. The first mounting rack is provided with a feeder, and the first A crusher, a second crusher, and a second crushing rack have a third crusher, a vibrating screen hanging from top to bottom, a feeder and a first crusher are docked and the material is conveyed by the material gravity. The first crusher and the first crusher The second crusher is connected with the material and is conveyed by the gravity of the material, the second crusher and the third crusher are provided by the lower and upper conveyor belt, and the third crusher is connected with the vibrating screen and is conveyed by the material gravity. The first crusher is one of a jaw crusher, a cone crusher, a pair of roll crushers, or an impact crusher, and the second and third crushers are cone crushers or impact crushers. One kind of hammer crusher.
  8. 根据权利要求7述的一种多塔垂布式环保破碎集成系统,其特征在于,所述的颚式破碎机包括机架、驱动轴、动颚、定颚以及肘板机构,驱动轴转动设置在机架上,定颚固设在机架上,所述的动颚为一体式结构,动颚偏心转动设置驱动轴上,当动颚的重心位于驱动轴转动中心的铅锤线上时动颚与定颚形成上宽下窄的破碎腔。The multi-tower vertical cloth-type environmentally friendly crushing integrated system according to claim 7, characterized in that the jaw crusher comprises a frame, a drive shaft, a movable jaw, a fixed jaw, and a toggle mechanism, and the drive shaft is arranged to rotate On the frame, the fixed jaw is fixed on the frame. The movable jaw is an integrated structure. The movable jaw is eccentrically set on the drive shaft. When the center of gravity of the movable jaw is located on the plumb line of the rotation center of the drive shaft The jaw and the fixed jaw form a crushing cavity with an upper width and a narrow width.
  9. 根据权利要求8述的一种多塔垂布式环保破碎集成系统,其特征在于,所述的动颚内设有内腔,内腔具有开口,内腔内壁上开设有用于铰接上述肘板机构的凹槽,肘板机构包括内动颚、内驱动轴、第一肘板以及第二肘板,内驱动轴转动设置上述机架上,内动颚偏心转动设置在内驱动轴上,第一肘板一端转动设置在上述凹槽内,另一端铰接在内动颚上,第二肘板的一端铰接在内动颚上,另一端连接在机架上,所述的内动颚和第一肘板位于上述内腔内,上述内驱动轴两端伸出内腔与机架转动连接,第二肘板一端伸入内腔。The multi-tower vertical cloth-type environmentally-friendly crushing integrated system according to claim 8, characterized in that the movable jaw is provided with an internal cavity, the internal cavity has an opening, and an inner wall of the internal cavity is provided with a bracket mechanism for articulating the toggle plate The groove and bracket mechanism includes an internal movable jaw, an internal drive shaft, a first toggle plate, and a second toggle plate. The internal drive shaft is rotatably disposed on the frame, and the internal movable jaw is eccentrically disposed on the internal drive shaft. One end of the toggle plate is rotatably disposed in the above groove, the other end is hinged on the inner movable jaw, one end of the second toggle plate is hinged on the inner movable jaw, and the other end is connected to the frame. The inner movable jaw and the first The toggle plate is located in the inner cavity. The two ends of the inner drive shaft protrude from the inner cavity to be rotationally connected to the frame. One end of the second toggle plate extends into the inner cavity.
  10. 一种多塔垂布式环保破碎集成系统的破碎工艺,其特征在于,包括以下步骤:A crushing process of a multi-tower vertical cloth type environmentally friendly crushing integrated system is characterized in that it includes the following steps:
    步骤一、在施工现场组装各安放架,并将多个物料设备通过提升装置分别运送至安放架各层;Step 1: Assemble each mounting rack at the construction site, and transport multiple materials and equipment to each floor of the mounting rack through a lifting device;
    步骤二、在安放架的基础上搭设由顶板、底板和侧板组成的单楼或蒙古包;Step 2: Set up a single building or yurt consisting of a top plate, a bottom plate and a side plate on the basis of the mounting rack;
    步骤三、通过喂料机向第一破碎机进行喂料,第一破碎机进行一破作业,一破完成后物料输送至第二破碎机进行二破作业,二破完成后物料输送至第三破碎机进行三破作业,并在破碎作业时,通过负压风机对单楼进行粉尘处理;Step 3: Feed the first crusher through the feeder. The first crusher performs a crushing operation. After the first crushing, the material is transferred to the second crusher for the second crushing operation. After the second crushing is completed, the material is transferred to the third crusher. The crusher performs three breaking operations, and during the crushing operation, the single building is treated with dust by a negative pressure fan;
    步骤四、经过多级破碎后,将物料输送至振动筛进行筛分入库。Step four: After multi-stage crushing, the materials are conveyed to a vibrating screen for screening and storage.
PCT/CN2019/101235 2018-08-19 2019-08-17 Multi-tower integrated crushing system which is vertically arranged and environmentally friendly, and crushing process thereof WO2020038305A1 (en)

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JPH0959046A (en) * 1995-08-23 1997-03-04 Nippon Steel Corp Treating apparatus of molten slag as waste material
CN203620755U (en) * 2013-12-24 2014-06-04 湖北祥云(集团)化工股份有限公司 Phosphorite crushing device
US20150144718A1 (en) * 2013-11-28 2015-05-28 Carey Hunker Impact grinding plant for the communition of ore
CN106334617A (en) * 2016-10-15 2017-01-18 马琳 Floor-type screening and crushing device
CN107051689A (en) * 2017-01-16 2017-08-18 中国电力工程顾问集团西南电力设计院有限公司 A kind of lime stone dry grinding prepares arrangement
CN208912288U (en) * 2018-08-19 2019-05-31 义乌市兴颖进出口有限公司 A kind of broken integrated system of multitower lappet formula environmental protection

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0959046A (en) * 1995-08-23 1997-03-04 Nippon Steel Corp Treating apparatus of molten slag as waste material
US20150144718A1 (en) * 2013-11-28 2015-05-28 Carey Hunker Impact grinding plant for the communition of ore
CN203620755U (en) * 2013-12-24 2014-06-04 湖北祥云(集团)化工股份有限公司 Phosphorite crushing device
CN106334617A (en) * 2016-10-15 2017-01-18 马琳 Floor-type screening and crushing device
CN107051689A (en) * 2017-01-16 2017-08-18 中国电力工程顾问集团西南电力设计院有限公司 A kind of lime stone dry grinding prepares arrangement
CN208912288U (en) * 2018-08-19 2019-05-31 义乌市兴颖进出口有限公司 A kind of broken integrated system of multitower lappet formula environmental protection

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