WO2020029324A1 - 一种基于独立变桨的风电机组控制和制动方法 - Google Patents
一种基于独立变桨的风电机组控制和制动方法 Download PDFInfo
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- WO2020029324A1 WO2020029324A1 PCT/CN2018/101650 CN2018101650W WO2020029324A1 WO 2020029324 A1 WO2020029324 A1 WO 2020029324A1 CN 2018101650 W CN2018101650 W CN 2018101650W WO 2020029324 A1 WO2020029324 A1 WO 2020029324A1
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- blade
- pitch
- pitch angle
- change
- braking
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004088 simulation Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000254 damaging effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/0244—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor for braking
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/04—Automatic control; Regulation
- F03D7/042—Automatic control; Regulation by means of an electrical or electronic controller
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D17/00—Monitoring or testing of wind motors, e.g. diagnostics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/022—Adjusting aerodynamic properties of the blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D7/00—Controlling wind motors
- F03D7/02—Controlling wind motors the wind motors having rotation axis substantially parallel to the air flow entering the rotor
- F03D7/022—Adjusting aerodynamic properties of the blades
- F03D7/0224—Adjusting blade pitch
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/30—Control parameters, e.g. input parameters
- F05B2270/309—Rate of change of parameters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/30—Control parameters, e.g. input parameters
- F05B2270/328—Blade pitch angle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/30—Control parameters, e.g. input parameters
- F05B2270/331—Mechanical loads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2270/00—Control
- F05B2270/80—Devices generating input signals, e.g. transducers, sensors, cameras or strain gauges
- F05B2270/808—Strain gauges; Load cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Definitions
- the invention belongs to the technical field of wind power and relates to a method for controlling and braking a wind turbine based on an independent pitch.
- Horizontal shaft fans can be roughly divided into two types, stall type and variable pitch, according to their blade control methods. Stall type fans have a fixed pitch and speed during operation. They are simple in type and are mostly used in early kilowatt-class fans. In order to improve the efficiency of power generation, large megawatt fans have variable pitch and variable speed characteristics.
- the structural design of the horizontal axis fan needs to meet the limit and fatigue load under a series of working conditions.
- the operating conditions included in international design codes include normal operating conditions, shutdown conditions and braking conditions.
- braking conditions usually mean that the three blades of the fan increase to the maximum pitch angle (90 degrees) at the same rate in a short time. In this process, due to the sudden increase in the pitch angle of the blade, the direction of the aerodynamic torque received by the impeller is reversed, causing the impeller to stop rotating in a short time.
- the braking reason of the fan may be stopped on the one hand to avoid structural strain due to excessive wind speed.
- a key part of the fan may fail and need to be stopped for maintenance.
- a large impact load is often caused on the fan shaft.
- the local inflow wind speeds of the three fan blades in the blade disk surface are not equal, which results in uneven force on the blades and the bending moments of the three blade roots are not balanced. This phenomenon often leads to structural fatigue and strain of the main shaft bearings of wind turbine gearboxes, which is not conducive to controlling maintenance costs of wind power operations.
- the purpose of the present invention is to propose a method for reducing the unbalanced load on the blade root during the braking process of the fan, thereby improving the reliability of the fan operation and reducing the maintenance cost.
- a method for braking a wind turbine based on independent pitch the steps are as follows: when the wind turbine adopts variable pitch braking, the pitch angle of each blade is increased by a pitch adjuster installed on each blade; Because the wind turbine is an independent pitch system, the rate of change of the pitch angle of each blade is different; the pitch angle of each blade is adjusted according to the rate of change of the pitch angle of each blade;
- a strain sensor is installed at the root of each blade, a sensor for measuring blade pitch is installed on the inner edge of the hub, and a pitch adjuster and controller are installed in the cabin;
- Is the rate of change of the pitch angle of the blade k, k 1 , 2 , 3; ⁇ 1 , ⁇ 2 , and ⁇ 3 are the tensile stresses at the blades 1 , 2 , and 3 at a certain moment; ⁇ is the coefficient, and The size is determined by numerical simulation.
- the wind turbine is a horizontal axis variable pitch wind turbine, an onshore or offshore wind turbine.
- the components of the device including stress strain gauges, sensors, and pitch adjustment systems are mature industrial products, which are easy to implement.
- Figure 1 is a schematic diagram of an onshore three-blade horizontal axis fan.
- Figure 2 (a) is a schematic diagram of the pitch position of the blades on the top of the fan before braking.
- Figure 2 (b) is a schematic diagram of the pitch position of the blades on the top of the fan after braking.
- Fig. 3 (a) is the schematic diagram of the change of the fan pitch angle during braking with conventional braking.
- Fig. 3 (b) is a schematic diagram of the change of the pitch angle of the fan during braking when the independent pitch braking of the method of the present invention is applied.
- Figure 4 (a) is the schematic diagram of the change of the unbalanced load bending moment in the fan disc surface during braking during conventional braking.
- Fig. 4 (b) is a schematic diagram of the change of the unbalanced load bending moment in the fan disc surface during the braking process when the method of the present invention is used for independent pitch braking.
- Fig. 5 is a control block diagram of an independent pitch suitable for a fan braking process.
- Fig. 6 is a braking flowchart of the method of the present invention.
- a method for braking a wind turbine based on independent pitch the steps are as follows: when the wind turbine adopts variable pitch braking, the pitch angle of each blade is increased by a pitch adjuster installed on each blade; Because the wind turbine is an independent pitch system, the rate of change of the pitch angle of each blade is different; the pitch angle of each blade is adjusted according to the rate of change of the pitch angle of each blade;
- a strain sensor is installed at the root of each blade, a sensor for measuring blade pitch is installed on the inner edge of the hub, and a pitch adjuster and controller are installed in the cabin;
- Is the rate of change of the pitch angle of the blade k, k 1 , 2 , 3; ⁇ 1 , ⁇ 2 , and ⁇ 3 are the tensile stresses at the blades 1 , 2 , and 3 at a certain moment; ⁇ is the coefficient, and The size is determined by numerical simulation.
- the fan shown in Figure 1 belongs to the 6MW class, with a cabin length of 10 meters and a weight of 360 tons.
- the cabin level is 100 meters above the ground level.
- a strain sensor is connected to the root of each blade to measure the tensile stress and calculate the bending moment load on the blade during braking.
- Figure 2 shows the position of a blade at the beginning and end of braking.
- ⁇ 1 15 degrees
- Figure 3 shows the pitch angle changes of the three blades during braking.
- the conventional braking method is adopted.
- the three blades are unified pitch control, and the pitch angle is increased to 90 degrees at the same rate at time t0.
- braking is complete.
- the figure on the right shows the effect of using independent pitch braking. Because the three blades are controlled independently, their changing paths are not the same, and the three blades reach the maximum angle at time t1, t2, and t3, respectively.
- Figure 4 shows the change of unbalanced load that has a damaging effect on the fan's main shaft.
- conventional braking is applied (left picture)
- the bending moment remains at a high level after the braking occurs until the braking is completed.
- independent pitch braking due to By adjusting the pitch angles of the three blades, the three blades can be uniformly stressed, thereby maintaining a low unbalanced load.
- Figure 5 shows a block diagram of the independent pitch control system. As shown in the figure, one of the keys of this system is to calculate the pitch angle change rate of each blade based on the measured value of the blade root strain sensor, and adjust the blade angle change through the independent pitch regulator of each blade.
- Figure 6 shows the system working flow chart of the independent pitch control system during fan braking.
- the air load on a single blade is different.
- the pitch change rate at the next moment is calculated.
- the impeller speed is reduced to meet the requirements.
Abstract
一种基于独立变桨的风电机组控制和制动方法,在风电机组采取变桨距制动时,通过安装在每个叶片上的桨距调节器来增大每个叶片的桨距角;根据每个叶片桨距角的变化速率分别调节各个叶片的桨距角;每个叶片根部安装应变传感器,在轮毂内缘安装用于测量叶片桨距的传感器,在机舱内安装桨距调节器和控制器;通过位于三个叶片根部的应变传感器测量得到各自对应拉伸应力大小,并计算出每个叶片桨距角的响应变化速率;在不同时刻,通过桨距调节器增大每个叶片的桨距角,直至达到最大角度90度。本方法减少了风机在制动时由于不平衡载荷带来的冲击载荷,能够提高风机主轴和轴承的寿命。
Description
本发明属于风电技术领域,涉及一种基于独立变桨的风电机组控制和制动方法。
世界上的风机,根据其叶轮主轴的方向,可以分为水平轴和垂直轴式。目前已经建成的陆上或海上风电场,都由水平轴式风机组成。水平轴式风机,根据其叶片控制方式,又可大致分为失速型和变桨距两种。失速型风机,在运行时具有固定的桨距和转速,型式简单,多应用在早期的千瓦级风机上。大型兆瓦级别的风机,为了提高发电效率,具有变桨距和变速的特性。
水平轴风机的结构设计,需要满足一系列的工况下的极限和疲劳载荷。国际设计规范中包含的工况有正常运行工况,停机工况和制动工况等。对于变桨距风机,制动工况通常意味着风机三个桨叶在短时间内以相同的速率增加到最大桨距角(90度)。在此过程中,由于叶片的桨距角突然增大,叶轮所受的气动力扭矩方向反转,使叶轮在短时间内停止转动。
风机的制动原因,一方面可能由于风速过大,需要停止运行来避免结构劳损,另一方面可能是风机的关键部位发生故障,需要停止运行来检修。在上述的制动过程中,由于叶片桨距角的迅速增大,往往会对风机主轴造成较大的冲击载荷。此外,由于湍流风的存在,叶片盘面内三个风机叶片的局部进流风速并不相等,从而导致叶片的受力不均,三个叶片根部的弯矩也不平衡。这一现象常导致风机齿轮箱主轴轴承的结构疲劳劳损,不利于控制风电运营的维护成本。
发明内容
本发明目的在于提出一种减少风机制动过程中叶片根部不平衡载荷的方法,从而提高风机运行的可靠性,降低维护成本。
一种基于独立变桨的风电机组制动方法,步骤如下:在风电机组采取变桨距制动时,通过安装在每个叶片上的桨距调节器来增大每个叶片的桨距角;由于风电机组是独立变桨系统,每个叶片桨距角的变化速率不同;根据每个叶片桨距角的变化速率分别调节各个叶片的桨距角;
每个叶片根部安装应变传感器,在轮毂内缘安装用于测量叶片桨距的传感器,在机舱内安装桨距调节器和控制器;
通过位于三个叶片根部的应变传感器测量得到各自对应拉伸应力大小,并计算出每个叶片桨距角的响应变化速率;
对于第k个叶片,其桨距角的响应变化速率和拉伸应力的关系:
其中,
为叶片k的桨距角的响应变化速率,k=1、2、3;σ
1,σ
2,σ
3分别为在某时刻叶片1、2、3根部的拉伸应力;μ为系数,通过数值模拟确定大小;从关系式看出,当叶片k的拉伸应力σ
k过大时,应维持较小的桨距角响应变化速率,反之则采用较大的桨距角响应变化速率,但桨距角的响应变化速率不可超过桨距调节系统的限制
在不同时刻,通过桨距调节器增大每个叶片的桨距角,直至达到最大角度90度;当叶轮转速小于1rpm,风机制动完成,叶片桨距角停止变化。
所述的风机是水平轴变桨距风力发电机、陆上或海上风机。
本发明的有益效果:
(1)该装置组成部件,包括应力应变片,传感器,桨距调节系统均为成熟的工业产品,容易实施。
(2)减少了风机在制动时由于不平衡载荷带来的冲击载荷,提高风机主轴和轴承的寿命。
(3)提高风机可靠性的同时降低了维护成本。
图1是一个陆上三叶片水平轴风机的示意图。
图2(a)是位于风机顶部的叶片在制动前的桨距位置示意图。
图2(b)是位于风机顶部的叶片在制动后的桨距位置示意图。
图3(a)是常规制动,风机桨距角在制动时的变化示意图。
图3(b)是本发明方法独立变桨制动,风机桨距角在制动时的变化示意图。
图4(a)是常规制动,风机盘面内的不平衡载荷弯矩在制动过程中的变化示意图。
[根据细则26改正11.09.2018]
图4(b)是本发明方法独立变桨制动,风机盘面内的不平衡载荷弯矩在制动过程中的变化示意图。
图4(b)是本发明方法独立变桨制动,风机盘面内的不平衡载荷弯矩在制动过程中的变化示意图。
图5是适用于风机制动过程的独立变桨的控制框图。
图6是本发明方法的制动流程图。
图中:1叶片;2应变传感器;3海床;4叶片剖面;5风轮平面。
以下结合附图和技术方案,进一步说明本发明的具体实施方式。
一种基于独立变桨的风电机组制动方法,步骤如下:在风电机组采取变桨距制动时,通过安装在每个叶片上的桨距调节器来增大每个叶片的桨距角;由于风电机组是独立变桨系统,每个叶片桨距角的变化速率不同;根据每个叶片桨距角的变化速率分别调节各个叶片的桨距角;
每个叶片根部安装应变传感器,在轮毂内缘安装用于测量叶片桨距的传感器,在机舱内安装桨距调节器和控制器;
通过位于三个叶片根部的应变传感器测量得到各自对应拉伸应力大小,并计算出每个叶片桨距角的响应变化速率;
对于第k个叶片,其桨距角的响应变化速率和拉伸应力的关系:
其中,
为叶片k的桨距角的响应变化速率,k=1、2、3;σ
1,σ
2,σ
3分别为在某时刻叶片1、2、3根部的拉伸应力;μ为系数,通过数值模拟确定大小;从关系式看出,当叶片k的拉伸应力σ
k过大时,应维持较小的桨距角响应变化速率,反之则采用较大的桨距角响应变化速率,但桨距角的响应变化速率不可超过桨距调节系统的限制
在不同时刻,通过桨距调节器增大每个叶片的桨距角,直至达到最大角度90度;当叶轮转速小于1rpm,风机制动完成,叶片桨距角停止变化。
图1所示的风机属于6MW级别,机舱长度为10米,重量360顿,机舱水平高于地平面100米。在每个叶片的根部连接有应变传感器,用以测量拉应力,并计算叶片在制动时受到的弯矩载荷。
图2所示是某个叶片在制动初始和结束时的位置。叶片初始桨距角θ
1=15度,在桨距调节器的作用下,角度不断变大直至θ
2=90。在这一过程中,作用在叶轮上的空气扭矩反转,使叶轮慢慢停止。
图3所示三个叶片在制动过程中的桨距角变化。左图中,采用的是常规的制动方式,三个叶片为统一变桨控制,桨距角在t0时刻以相同速率增加到90度。在t1时刻,制动已经完成。图右所示的是采用独立变桨制动的效果。由于三个叶片采用独立控制,其变化路径并不相同,三个叶片分别在t1,t2,t3时刻达到最大角度。
图4所示是对风机主轴起到破坏作用的不平衡载荷变化示意。当采用常规制动时(左图),由于三个叶片上受到空气载荷的不均匀,弯矩在制动发生后保持较高水平,直至制动结束,当采用独立变桨制动时,由于通过调整三个叶片的桨距角,可使三个叶片受力均匀,从而保持较低的不平衡载荷。
图5所示是该独立变桨控制系统的框图。如图所示,该系统的关键之一是根据叶根应变传感器的测量值计算出每个叶片的桨距角变化率,并通过每个叶片的独立桨距调节器来调整叶片角度变化。
图6所示的是该独立变桨控制系统在风机制动过程中的系统工作流程图。随着风速变化和叶片转速的变化,单个叶片所受到的空气载荷不同,根据叶片根部应变片采集到的数据信号来计算下一时刻的桨距变化率,变桨驱动器不断调节桨距角,直至叶轮速度降低到满足要求。
Claims (1)
- 一种基于独立变桨的风电机组制动方法,在风电机组采取变桨距制动时,通过安装在每个叶片上的桨距调节器来增大每个叶片的桨距角;由于风电机组是独立变桨系统,每个叶片桨距角的变化速率不同;根据每个叶片桨距角的变化速率分别调节各个叶片的桨距角;其特征在于,步骤如下:每个叶片根部安装应变传感器,在轮毂内缘安装用于测量叶片桨距的传感器,在机舱内安装桨距调节器和控制器;通过位于三个叶片根部的应变传感器测量得到各自对应拉伸应力大小,并计算出每个叶片桨距角的响应变化速率;对于第k个叶片,其桨距角的响应变化速率和拉伸应力的关系:
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EP3961028A1 (en) * | 2020-08-28 | 2022-03-02 | Siemens Gamesa Renewable Energy A/S | Reduction of a pitch bearing damage |
EP4130461A4 (en) * | 2020-06-15 | 2023-09-13 | Beijing Goldwind Science & Creation Windpower Equipment Co. Ltd. | LOAD REDUCTION CONTROL METHOD FOR WIND GENERATOR AND DEVICE |
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CN109139372A (zh) | 2019-01-04 |
US20200340447A1 (en) | 2020-10-29 |
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