WO2020029042A1 - Soot cleaning device for fire tube type heat recovery boiler - Google Patents
Soot cleaning device for fire tube type heat recovery boiler Download PDFInfo
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- WO2020029042A1 WO2020029042A1 PCT/CN2018/099055 CN2018099055W WO2020029042A1 WO 2020029042 A1 WO2020029042 A1 WO 2020029042A1 CN 2018099055 W CN2018099055 W CN 2018099055W WO 2020029042 A1 WO2020029042 A1 WO 2020029042A1
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- tube
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- soot cleaning
- cover plate
- tube type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
Definitions
- the invention belongs to a boiler ash cleaning equipment which is quickly opened and has good sealing performance, and is mainly applicable to a ash removal system of a fire tube type waste heat boiler.
- the heat exchange tubes are densely packed in the cylinder, and the high-temperature flue gas flows in the heat exchange tubes.
- the heat exchange tubes are small-diameter seamless tubes.
- the present invention addresses the above-mentioned problems, and proposes a fire tube type waste heat boiler ash cleaning device installed outside the boiler and manually ashing the boiler heat exchange tubes in time without stopping.
- a fire tube type waste heat boiler ash cleaning device which is installed on the back of the fire tube type waste heat boiler and the tube plates are directly opposite each other, and the outlet flue plate includes the ash cleaning channel tube.
- One end of the ash cleaning passage pipe is installed on the outlet flue plate, and the other end of the pipe is provided with a groove-shaped stopper, and a U-shaped baffle is provided between the groove-shaped stopper and the inside of the cover plate, and the corresponding pipe mouth is provided outside.
- a high-temperature-resistant gasket is placed between the cover plate and the nozzle.
- the handle also includes a dust cleaning rod, which is made of long round steel, a dust cleaning rod handle is provided at the rear end, and a wire brush is provided at the top.
- the steel wire brush is a stainless steel wire brush
- the ash cleaning channel pipe is a round-diameter steel pipe of ⁇ 108mm or more.
- a fire tube type waste heat boiler ash cleaning device of the present invention has the following beneficial effects: Since the tube plates of the fire tube type waste heat boiler are directly opposite each other, the outlet flue plate (outside of the furnace) is arranged with the tubes. The number of holes on the board is consistent with the number and position of the round diameter steel pipe with a certain length of ⁇ 108 or more. A groove-shaped stopper is installed in the pipe. The M16 screw pin is used to tighten and open the groove-shaped stopper. The high temperature resistant gasket is placed between the cover plate of the block, the cover plate and the nozzle, which acts as a seal when the screw pin is tightened.
- the cover plate is freely removed, and the steel pipe is used as a dust cleaning channel.
- the wire brush goes directly to the inside of the heat exchange tube and pushes the ash brush down.
- the ash cleaning process adopts the method of single opening, single closing and one by one operation, which does not affect the normal operation of the boiler.
- the ash cleaning channel is set at the end of the boiler, and one by one operation, the boiler can be cleaned without stopping, which reduces the economic loss caused by the shutdown of the furnace; solves the horizontal fire tube Type waste heat boilers must be shut down to remove dust.
- FIG. 1 is a schematic diagram of an ash cleaning channel according to the present invention
- Fig. 2 is a cleaning rod of the present invention.
- 1 is the dust cleaning channel tube
- 2 is a U-shaped baffle
- 3 is a groove-shaped stop
- 4 is a high-temperature sealing gasket
- 5 is a cover plate
- 6 is a handle
- 7 is a screw pin
- 8 is a dust cleaning rod.
- a fire tube type waste heat boiler ash cleaning device of this embodiment is shown in Fig. 1. It is installed on the rear tube plate of the fire tube type waste heat boiler directly opposite to the exit flue plate (outside of the furnace), including the ash cleaning channel tube.
- One end of the ash passage pipe is installed on the outlet flue plate, and the other end of the pipe is provided with a groove block, a U-shaped baffle is provided between the groove block and the inside of the cover plate, and a corresponding groove is provided outside the corresponding pipe mouth.
- the cover of the stopper is tightened freely with a screw pin to open the cover of the grooved stopper.
- a high temperature resistant gasket is placed between the cover and the nozzle, and a handle is provided on the side facing away from the cover and the nozzle; it also includes dust removal.
- the rod and the dust cleaning rod are made of long round steel.
- the tail end is provided with a dust cleaning rod handle and the top is provided with a wire brush.
- the wire brush is a stainless steel wire brush.
- the ash cleaning channel pipe is a round diameter steel pipe of ⁇ 108mm or more.
- the screw pins are M16 screw pins. In use, the screw pin in Figure 1 tightens and relaxes the grooved stop in the cleaning channel tube freely through its freely moving pin, the thread on the cover and the U-shaped baffle. Remove and cover the cover by the handle.
- the exit flue plate (outside of the furnace) is arranged with a circle of a certain length of ⁇ 108 or more in accordance with the number and position of the holes on the tube plate.
- Diameter steel pipe, equipped with grooved stoppers in the tube, and a matching cover with a M16 screw pin to freely tighten and open the grooved stopper is installed outside the tube.
- a high temperature resistant gasket is placed between the cover and the mouth of the tube. When the screw pin is tightened, it acts as a seal. After the screw pin is loosened, the cover plate is freely removed, and the steel pipe is used as a dust cleaning channel.
- the ash cleaning channel is set at the end of the boiler, and one by one operation, the boiler can be cleaned without stopping, which reduces the economic loss caused by the shutdown of the furnace; solves the horizontal fire tube Type waste heat boilers must be shut down to remove dust.
Abstract
Provided is a boiler soot cleaning apparatus with a quick opening and good sealing performance. The soot cleaning apparatus is mounted exactly opposite a rear tube plate of a fire tube type heat recovery boiler on an outlet flue plate, and comprises a soot cleaning channel tube (1), one end of the soot cleaning channel tube (1) being mounted on the outlet flue plate and a tube opening at the other end thereof being internally provided with a groove-shaped block (3), wherein a U-shaped baffle (2) is provided on the side, away from the tube opening, of the groove-shaped block (3), and a cover plate (5) matching the groove-shaped block (3) and freely tightening and opening the groove-shaped block (3) by using a threaded rod pin (7) is provided outside the tube opening correspondingly; a high temperature resistance spacer (4) is positioned between the cover plate (5) and the tube opening; and a handle (6) is provided on the side, away from the tube opening, of the cover plate (5). The soot cleaning apparatus further comprises a soot cleaning rod (8), the soot cleaning rod (8) being made of long circular steel and provided with a soot cleaning rod handle at a tail end and a wire brush at a top end.
Description
本发明属于一种快速开启且具有良好密封性能的锅炉清灰设备,主要适用于火管型余热锅炉除灰系统。The invention belongs to a boiler ash cleaning equipment which is quickly opened and has good sealing performance, and is mainly applicable to a ash removal system of a fire tube type waste heat boiler.
现有技术:火管型余热回收锅炉系统中除灰是保证锅炉长期高效、安全运行的的重要环节,火管型余热锅炉烟气走管程。目前,在实际运行中经常存在以下几方面不足:Existing technology: The ash removal in the fire tube type waste heat recovery boiler system is an important link to ensure long-term efficient and safe operation of the boiler, and the fire tube type waste heat boiler flue gas goes through the tube. At present, the following problems often exist in actual operation:
1、由于进入火管型余热锅炉的各种烟气均为高温废气,其中经常含有少量熔融状态粘结性灰尘或其它类型灰尘,容易在换热管内壁沉积,堵塞,造成锅炉传热恶化,甚至爆管事故。1. As the various flue gases entering the fire-tube type waste heat boiler are high-temperature exhaust gas, which often contain a small amount of molten state cohesive dust or other types of dust, it is easy to deposit and block on the inner wall of the heat exchange tube, causing the boiler heat transfer to deteriorate. Even tube burst accidents.
2、换热管密布在筒体内,高温烟气在换热管内流动,换热管均为小直径无缝管,一旦管内积灰严重必须停炉,等锅炉冷却后,人工进入炉内进行清灰,造成用户的停车损失。2. The heat exchange tubes are densely packed in the cylinder, and the high-temperature flue gas flows in the heat exchange tubes. The heat exchange tubes are small-diameter seamless tubes. Once the ash accumulation in the tubes is severe, the furnace must be stopped. After the boiler cools down, it is manually entered into the furnace for cleaning. Ash, causing users to lose parking.
3、所有卧式布置的火管型余热锅炉,在运行过程中均无法使用机械方式清灰。3. All horizontally arranged fire-tube waste heat boilers cannot be cleaned mechanically during operation.
发明内容Summary of the invention
本发明针对上述问题,提出一种安装在锅炉外,不停车状态下及时对锅炉换热管进行人工清灰的火管型余热锅炉清灰装置。The present invention addresses the above-mentioned problems, and proposes a fire tube type waste heat boiler ash cleaning device installed outside the boiler and manually ashing the boiler heat exchange tubes in time without stopping.
本发明为解决上述技术问题提出的技术方案是:一种火管型余热锅炉清灰装置,安装于火管型余热锅炉后管板正对方,出口烟道板上,包括清灰通道管,所述清灰通道管一端安装在出口烟道板上,另一端管口内设置有槽型挡块,所述槽型挡块与盖板内侧之间设置有U型挡板,而相应的管口外设置有与槽型挡块配套的用螺杆销自由收紧、开启槽型挡块的盖板,盖板与管口之间放置有耐高温 垫片,所述盖板与管口背离一侧设置有把手;还包括清灰杆,所述清灰杆由长圆钢制作,尾端设置有清灰杆把手,顶端设置有钢丝刷。钢丝刷为不锈钢钢丝刷,清灰通道管为Φ108mm以上的圆直径钢管。The technical solution proposed by the present invention to solve the above technical problems is: a fire tube type waste heat boiler ash cleaning device, which is installed on the back of the fire tube type waste heat boiler and the tube plates are directly opposite each other, and the outlet flue plate includes the ash cleaning channel tube. One end of the ash cleaning passage pipe is installed on the outlet flue plate, and the other end of the pipe is provided with a groove-shaped stopper, and a U-shaped baffle is provided between the groove-shaped stopper and the inside of the cover plate, and the corresponding pipe mouth is provided outside. There is a cover plate that is matched with the groove stopper to freely tighten and open the cover plate of the groove stopper. A high-temperature-resistant gasket is placed between the cover plate and the nozzle. The handle also includes a dust cleaning rod, which is made of long round steel, a dust cleaning rod handle is provided at the rear end, and a wire brush is provided at the top. The steel wire brush is a stainless steel wire brush, and the ash cleaning channel pipe is a round-diameter steel pipe of Φ108mm or more.
本发明的一种火管型余热锅炉清灰装置,相比现有技术,具有以下有益效果:由于在火管型余热锅炉后管板正对方,出口烟道板上(炉外侧)布置与管板上开孔数量、位置一致,尺寸为Φ108以上的一定长度的圆直径钢管,在管内装有槽型挡块,管外设有与之配套的用M16螺杆销自由收紧、开启槽型挡块的盖板,盖板与管口之间放置耐高温垫片,当螺杆销收紧时起到密封的作用,螺杆销松后自由取下盖板,钢管作为清灰通道。锅炉需要清灰时,可快速取下盖板用不锈钢材质的清灰杆(Φ20左右的长圆钢,顶端带不锈钢钢丝刷),深入清灰通道,钢丝刷直达换热管内部将灰刷下推送至落灰口自由落下,清灰完成后盖上盖板,螺杆销收紧即可,清灰过程采用单开单闭逐个操作的方法,不影响锅炉正常运行,因此清灰通道上盖板可以快速开闭,操作简单方便,且具有密封性;清灰通道设置在锅炉尾部,单个逐一操作,锅炉不需要停车即可清灰,减少了停炉带来的经济损失;解决了卧式火管型余热锅炉必需停炉才能进行清灰的问题。Compared with the prior art, a fire tube type waste heat boiler ash cleaning device of the present invention has the following beneficial effects: Since the tube plates of the fire tube type waste heat boiler are directly opposite each other, the outlet flue plate (outside of the furnace) is arranged with the tubes. The number of holes on the board is consistent with the number and position of the round diameter steel pipe with a certain length of Φ108 or more. A groove-shaped stopper is installed in the pipe. The M16 screw pin is used to tighten and open the groove-shaped stopper. The high temperature resistant gasket is placed between the cover plate of the block, the cover plate and the nozzle, which acts as a seal when the screw pin is tightened. After the screw pin is loosened, the cover plate is freely removed, and the steel pipe is used as a dust cleaning channel. When the boiler needs to be cleaned, you can quickly remove the stainless steel cleaning rod (about 20 round steel, with a stainless steel wire brush at the top) for the cover, and go deep into the ash cleaning channel. The wire brush goes directly to the inside of the heat exchange tube and pushes the ash brush down. Until the ash drop port is free to fall, cover the cover after the ash cleaning is completed, and the screw pin can be tightened. The ash cleaning process adopts the method of single opening, single closing and one by one operation, which does not affect the normal operation of the boiler. Quick opening and closing, simple and convenient operation, and sealability; the ash cleaning channel is set at the end of the boiler, and one by one operation, the boiler can be cleaned without stopping, which reduces the economic loss caused by the shutdown of the furnace; solves the horizontal fire tube Type waste heat boilers must be shut down to remove dust.
图1是本发明清灰通道简图;FIG. 1 is a schematic diagram of an ash cleaning channel according to the present invention;
图2是本发明的清灰杆。Fig. 2 is a cleaning rod of the present invention.
图中:1为清灰通道管,2为U型挡板,3为槽型挡块,4为高温密封垫片,5为盖板,6为把手,7为螺杆销,8为清灰杆。In the figure: 1 is the dust cleaning channel tube, 2 is a U-shaped baffle, 3 is a groove-shaped stop, 4 is a high-temperature sealing gasket, 5 is a cover plate, 6 is a handle, 7 is a screw pin, and 8 is a dust cleaning rod. .
附图非限制性地公开了本发明一个优选实施例的结构示意图,以下将结合附图详细地说明本发明的技术方案。The drawings disclose, without limitation, a schematic structural diagram of a preferred embodiment of the present invention. The technical solution of the present invention will be described in detail below with reference to the drawings.
实施案例:Implementation case:
本实施案例的一种火管型余热锅炉清灰装置如图1所示,安装于火管型余热锅炉后管板正对方,出口烟道板上(炉外侧),包括清灰通道管,清灰通道管一端安装在出口烟道板上,另一端管口内设置有槽型挡块,槽型挡块与盖板内侧之间设置有U型挡板,而相应的管口外设置有与槽型挡块配套的用螺杆销自由 收紧、开启槽型挡块的盖板,盖板与管口之间放置有耐高温垫片,盖板与管口背离一侧设置有把手;还包括清灰杆,清灰杆由长圆钢制作,尾端设置有清灰杆把手,顶端设置有钢丝刷。钢丝刷为不锈钢钢丝刷。清灰通道管为Φ108mm以上的圆直径钢管。螺杆销为M16螺杆销。使用时,图1中螺杆销通过自身的自由活动销、盖板上的螺纹及U型挡板将清灰通道管内的槽型挡块自由收紧、放松,通过把手取下和盖上盖板,清灰时取下盖板将图2中清灰杆深入清灰通道,钢丝刷直达换热管内部将灰刷下推送至落灰口自由落下,清灰完成后盖上盖板,螺杆销收紧即可,清灰过程采用单开单闭逐个操作的方法。A fire tube type waste heat boiler ash cleaning device of this embodiment is shown in Fig. 1. It is installed on the rear tube plate of the fire tube type waste heat boiler directly opposite to the exit flue plate (outside of the furnace), including the ash cleaning channel tube. One end of the ash passage pipe is installed on the outlet flue plate, and the other end of the pipe is provided with a groove block, a U-shaped baffle is provided between the groove block and the inside of the cover plate, and a corresponding groove is provided outside the corresponding pipe mouth. The cover of the stopper is tightened freely with a screw pin to open the cover of the grooved stopper. A high temperature resistant gasket is placed between the cover and the nozzle, and a handle is provided on the side facing away from the cover and the nozzle; it also includes dust removal. The rod and the dust cleaning rod are made of long round steel. The tail end is provided with a dust cleaning rod handle and the top is provided with a wire brush. The wire brush is a stainless steel wire brush. The ash cleaning channel pipe is a round diameter steel pipe of Φ108mm or more. The screw pins are M16 screw pins. In use, the screw pin in Figure 1 tightens and relaxes the grooved stop in the cleaning channel tube freely through its freely moving pin, the thread on the cover and the U-shaped baffle. Remove and cover the cover by the handle. When removing the dust, remove the cover and push the dust cleaning rod into the dust cleaning channel in Figure 2. The steel wire brush goes directly to the inside of the heat exchange tube and pushes the dust brush down to the dust drop port to drop freely. After the dust is cleaned, cover the cover and screw the pin. It can be tightened, and the ash cleaning process adopts the method of single operation and single operation.
由上述可知,本实施例由于在火管型余热锅炉后管板正对方,出口烟道板上(炉外侧)布置与管板上开孔数量、位置一致,尺寸为Φ108以上的一定长度的圆直径钢管,在管内装有槽型挡块,管外设有与之配套的用M16螺杆销自由收紧、开启槽型挡块的盖板,盖板与管口之间放置耐高温垫片,当螺杆销收紧时起到密封的作用,螺杆销松后自由取下盖板,钢管作为清灰通道。锅炉需要清灰时,可快速取下盖板用不锈钢材质的清灰杆(Φ20左右的长圆钢,顶端带不锈钢钢丝刷),深入清灰通道,钢丝刷直达换热管内部将灰刷下推送至落灰口自由落下,清灰完成后盖上盖板,螺杆销收紧即可,清灰过程采用单开单闭逐个操作的方法,不影响锅炉正常运行,因此清灰通道上盖板可以快速开闭,操作简单方便,且具有密封性;清灰通道设置在锅炉尾部,单个逐一操作,锅炉不需要停车即可清灰,减少了停炉带来的经济损失;解决了卧式火管型余热锅炉必需停炉才能进行清灰的问题。As can be seen from the above, in this embodiment, since the tube plates of the fire tube type waste heat boiler are directly opposite each other, the exit flue plate (outside of the furnace) is arranged with a circle of a certain length of Φ 108 or more in accordance with the number and position of the holes on the tube plate. Diameter steel pipe, equipped with grooved stoppers in the tube, and a matching cover with a M16 screw pin to freely tighten and open the grooved stopper is installed outside the tube. A high temperature resistant gasket is placed between the cover and the mouth of the tube. When the screw pin is tightened, it acts as a seal. After the screw pin is loosened, the cover plate is freely removed, and the steel pipe is used as a dust cleaning channel. When the boiler needs to be cleaned, you can quickly remove the stainless steel cleaning rod (about 20 round steel, with a stainless steel wire brush at the top) for the cover, and go deep into the ash cleaning channel. The wire brush goes directly to the inside of the heat exchange tube and pushes the ash brush down. Until the ash drop port is free to fall, cover the cover after the ash cleaning is completed, and the screw pin can be tightened. The ash cleaning process adopts the method of single opening, single closing and one by one operation, which does not affect the normal operation of the boiler. Quick opening and closing, simple and convenient operation, and sealability; the ash cleaning channel is set at the end of the boiler, and one by one operation, the boiler can be cleaned without stopping, which reduces the economic loss caused by the shutdown of the furnace; solves the horizontal fire tube Type waste heat boilers must be shut down to remove dust.
上面结合附图所描述的本发明优选具体实施例仅用于说明本发明的实施方式,而不是作为对前述发明目的和所附权利要求内容和范围的限制,凡是依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属本发明技术和权利保护范畴。The preferred embodiments of the present invention described above with reference to the accompanying drawings are only used to illustrate the embodiments of the present invention, rather than as a limitation on the foregoing inventive objectives and the content and scope of the appended claims. Any simple modifications, equivalent changes and modifications made by the embodiments still belong to the technical and right protection scope of the present invention.
Claims (3)
- 一种火管型余热锅炉清灰装置,安装于火管型余热锅炉后管板正对方,出口烟道板上,其特征在于:包括清灰通道管,清灰通道管一端安装在出口烟道板上,另一端管口内设置有槽型挡块,槽型挡块与盖板内侧之间设置有U型挡板,而相应的管口外设置有与槽型挡块配套的用螺杆销自由收紧、开启槽型挡块的盖板,盖板与管口之间放置有耐高温垫片,盖板与管口背离一侧设置有把手;还包括清灰杆,清灰杆由长圆钢制作,尾端设置有清灰杆把手,顶端设置有钢丝刷。A fire tube type waste heat boiler ash cleaning device is installed on the back of the fire tube type waste heat boiler, the tube plates are opposite to each other, and the outlet flue plate is characterized in that it includes a ash cleaning channel tube, and one end of the ash cleaning channel tube is installed in the outlet flue. A groove-shaped stopper is provided in the other end of the plate, and a U-shaped baffle is provided between the groove-shaped stopper and the inner side of the cover plate, and a screw pin supporting the groove-shaped stopper is provided outside the corresponding nozzle to freely close it. Tighten and open the cover plate of the groove-shaped stopper. A high temperature resistant gasket is placed between the cover plate and the nozzle. A handle is provided on the side facing away from the cover plate and the nozzle. It also includes a cleaning rod, which is made of long round steel. , The tail end is provided with a dust cleaning lever handle, and the top end is provided with a wire brush.
- 根据权利要求1火管型余热锅炉清灰装置,其特征在于:钢丝刷为不锈钢钢丝刷。The ash cleaning device for a waste heat boiler according to claim 1, wherein the wire brush is a stainless steel wire brush.
- 根据权利要求2火管型余热锅炉清灰装置,其特征在于:清灰通道管为Φ108mm以上的圆直径钢管。The ash cleaning device for a fire-tube type waste heat boiler according to claim 2, characterized in that the ash cleaning channel pipe is a round-diameter steel pipe having a diameter of Φ 108 mm or more.
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2018
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