WO2020019525A1 - Separable grading ring and installation method thereof - Google Patents

Separable grading ring and installation method thereof Download PDF

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Publication number
WO2020019525A1
WO2020019525A1 PCT/CN2018/109392 CN2018109392W WO2020019525A1 WO 2020019525 A1 WO2020019525 A1 WO 2020019525A1 CN 2018109392 W CN2018109392 W CN 2018109392W WO 2020019525 A1 WO2020019525 A1 WO 2020019525A1
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WO
WIPO (PCT)
Prior art keywords
arc
ring
pressure equalizing
shaped
corona
Prior art date
Application number
PCT/CN2018/109392
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French (fr)
Chinese (zh)
Inventor
胡春勇
汤永锋
Original Assignee
扬州市美华电气有限公司
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Application filed by 扬州市美华电气有限公司 filed Critical 扬州市美华电气有限公司
Publication of WO2020019525A1 publication Critical patent/WO2020019525A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B17/00Insulators or insulating bodies characterised by their form
    • H01B17/42Means for obtaining improved distribution of voltage; Protection against arc discharges

Definitions

  • the invention belongs to the technical field of power equipment, and in particular, relates to a split type pressure equalizing ring and an installation method thereof.
  • the main function of the pressure equalizing ring is pressure equalization, which can evenly distribute the high voltage around the object to ensure that there is no potential difference between the various parts of the ring, thereby achieving the effect of pressure equalization.
  • High-voltage electrical appliances, high-voltage test equipment, and grading rings used in power systems belong to high-voltage electrical accessories, which can also be understood as a type of power fittings.
  • grading rings can be divided into arrester grading rings, lightning protection grading rings, insulator grading rings, transformer grading rings, high-voltage test equipment grading rings, and power transmission line grading rings.
  • Equalizing rings are also used in high-rise buildings, and they are also widely used in architectural design.
  • the application range of the pressure equalizing ring is wide, and the pressure equalizing ring of the present invention is mainly used in cylindrical power transmission equipment such as a smoothing reactor.
  • Traditional equalizing rings used in this field are mostly integral rings, bulky, and very inconvenient to transport. They are prone to bumping during transportation, causing product failure and serious losses.
  • traditional equalizing rings are connected by bolts and fasteners. Fixing on the installation equipment requires pre-buried bolt holes in the installation equipment and the pressure equalizing ring.
  • the processing is cumbersome, the installation is cumbersome, the labor intensity is high, and the production efficiency is low;
  • the bolts and nuts are prone to corona, because Guaranteed connection strength Even when the nut is tightened, the bolt rod grows out of the nut.
  • the raised tip is easy to generate corona, and the nut is designed as a hexagonal bolt, and the hexagonal edge will also cause corona, which seriously affects the safety of the power system
  • the mounting base of the pressure equalizing ring is mostly a flat design, which cannot completely fit the barrel, there is a gap, and the uneven structural design further lays a hidden danger for the occurrence of corona phenomenon.
  • the object of the present invention is to provide a split type pressure equalizing ring and a method for installing the same in view of the shortcomings of the prior art.
  • a split-type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings, and adjacent arc-shaped pressure equalizing rings are arranged circumferentially at a fixed interval and form a complete circle; the arc-shaped pressure equalizing ring includes an arc-shaped corona ring.
  • the arc type corona ring includes an upper arc type corona ring and a lower arc type corona ring
  • the upper arc type corona ring and the lower arc type corona ring both include two ends An arc-shaped elbow with a hemispherical head, and the upper-arc corona ring and the lower-arc corona ring are concentric arcs
  • the corona ring support includes a mounting support, an upper-arc support and a lower-arc A support base; one end of the upper arc support base is fixedly connected at an angle to the upper end of the mounting support base; the other end is fixedly connected to the upper arc corona ring for supporting the upper arc corona ring; One end of the lower arc support base is fixedly connected at an angle to the lower end of the mounting support base; the other end is fixedly connected to the lower arc corona ring for supporting the lower arc corona ring.
  • the mounting support seat, the upper arc support seat and the lower arc support seat are integrally formed by a compression molding method.
  • the connecting edge of the mounting support base and the upper arc support base adopts a chamfer transition design
  • the connecting edge of the mounting support base and the lower arc support base adopts a chamfer transition design
  • the mounting support seat is arc-shaped.
  • the mounting support seat, the upper arc support seat and the lower arc support seat are fixedly connected by welding.
  • the upper-arc corona ring and the upper-arc support base are fixedly connected by welding
  • the lower-arc corona ring and the lower-arc support base are fixedly connected by welding.
  • a fixed spacing value between the adjacent arc-shaped equalizing rings is less than or equal to 1/4 of a hemisphere head ball diameter.
  • the material of all the constituent structures of the arc-shaped pressure equalizing ring is 6063 aluminum alloy.
  • the first arc-shaped equalizing ring of the split-type pressure equalizing ring is placed at the installation position of the installation cylinder device where the split-type pressure equalizing ring is required to be installed;
  • the installation cylinder equipment constitutes a concentric circle;
  • the positioning tool includes an arc-shaped tool body, and the arc-shaped tool body is arc-shaped and fits the surface of the installation cylinder equipment body
  • a hollow hole is provided at both ends of the arc-shaped tool body, and the height of the hollow hole is equal to the height of the mounting support.
  • a level is also installed on the arc-shaped tool body; the positioning tool is snapped into the first On the mounting support of the arc-shaped pressure equalizing ring, observe the spirit level to check whether the workpiece is installed horizontally, and after the level is adjusted, the first arc-shaped pressure equalizing ring is fixedly connected to the installation cylinder equipment by welding connection;
  • the second arc type pressure equalizing ring is also fixedly connected to the installation cylinder device by welding.
  • the thickness of the arc-shaped tooling body is equal to the thickness of the mounting support base.
  • the invention is designed as a split structure, which is convenient for transportation, and the probability of collision during transportation is basically zero, which effectively avoids economic losses caused by transportation;
  • the installation support base of the present invention adopts an arc-shaped design and is closely attached to the wall of the barrel to reduce the possibility of corona phenomenon and ensure the safety of the power system;
  • the present invention circumvents the design of bolt fasteners; on the one hand, it eliminates the occurrence of corona caused by structural defects of bolt fasteners on the one hand, and has high safety; on the other hand, it reduces workpiece processing procedures and effectively improves the enterprise.
  • the installation method of the present invention is simple, convenient and quick to operate, and the positioning tool is skillfully designed for horizontal detection and positioning, which greatly improves the installation efficiency of the pressure equalizing ring;
  • the invention has strong practicability, high safety performance, can create considerable economic benefits for the enterprise, and can create considerable social benefits for the society.
  • FIG. 1 is a sectional view of an arc-shaped pressure equalizing ring according to the present invention.
  • FIG. 2 is a schematic structural diagram of an arc-shaped pressure equalizing ring according to the present invention.
  • FIG. 3 is a schematic diagram of an installation structure of the present invention.
  • FIG. 4 is a partially enlarged view of a schematic diagram of a mounting structure of the present invention.
  • FIG. 5 is a schematic structural plan view of an arc tooling body according to the present invention.
  • a split-type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings, and adjacent arc-shaped pressure equalizing rings are arranged circumferentially at a fixed interval and form a complete circle; the arc-shaped pressure equalizing ring includes an arc-shaped corona ring.
  • the arc type corona ring includes an upper arc type corona ring 1 and a lower arc type corona ring 2, the upper arc type corona ring 1 and the lower arc type corona ring 2 are both It comprises an arc-shaped elbow with two hemisphere heads 3 fixed at both ends, and the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs;
  • the corona ring support includes a mounting support 5 , Upper arc support base 6 and lower arc support base 7; one end of the upper arc support base 6 is fixedly connected to the upper end of the mounting support base 5 at an angle; the other end is fixedly connected to the upper arc corona ring 1
  • one end of the lower-arc support base 7 is fixedly connected at an angle with the lower end of the mounting support 5; the other end is fixed to the lower-arc corona ring 2
  • the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method.
  • the connecting edges of the mounting support base 5 and the upper arc supporting base 6 adopt a chamfered transition design
  • the connecting edges of the mounting support base 5 and the lower arc supporting base 7 adopt a chamfered transition design.
  • the mounting support 5 is arc-shaped.
  • the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are fixedly connected by welding.
  • the upper-arc corona ring 1 and the upper-arc support base 6 are fixedly connected by welding, and the lower-arc corona ring 2 and the lower-arc support base 7 are fixedly connected by welding.
  • a fixed spacing value between the adjacent arc-shaped equalizing rings is less than or equal to 1/4 of a hemisphere head ball diameter.
  • the material of all the constituent structures of the arc-shaped pressure equalizing ring is 6063 aluminum alloy.
  • the first arc-shaped equalizing ring of the split-type pressure equalizing ring is placed at the installation position of the installation cylinder device 9 where the split-type pressure equalizing ring is required to be installed;
  • the installation cylinder device 9 forms a concentric circle;
  • the positioning tool includes an arc-shaped tool body 8 that is arc-shaped and fits the installation cylinder equipment 9 body, hollow holes 4 are provided at both ends of the arc-shaped tooling body 8, the height of the hollow holes 4 is equal to the height of the mounting support 5, and a spirit level is also installed on the arc-shaped tooling body 8 10; Snap the positioning tool into the mounting support of the first arc-shaped pressure equalizing ring, observe the spirit level 10 to check whether the workpiece is installed horizontally, and adjust the first arc-shaped pressure equalizing ring by welding connection after adjusting the level Fixedly connected to the installation cylinder device 9;
  • the second arc type pressure equalizing ring is also fixedly connected to the installation cylinder device 9 by welding.
  • the thickness of the arc-shaped tooling body 8 is equal to the thickness of the mounting support 5.
  • a split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3.
  • the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ;
  • the corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type
  • the halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2.
  • the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method. And the connecting edge of the mounting support base 5 and the upper arc support base 6 adopts a chamfer transition design, and the connecting edge of the mounting support base 5 and the lower arc support base 7 adopts a chamfer transition design.
  • the upper arc type corona ring 1 and the upper arc support base 6 are fixedly connected by welding, and the lower arc type corona ring 2 and the lower arc support base 7 are fixedly connected by welding.
  • the materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy. This embodiment is designed as a split structure, which is convenient for transportation, and the collision probability generated during the transportation process is basically zero, which effectively avoids economic losses caused by transportation.
  • a split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3.
  • the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ;
  • the corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type
  • the halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2.
  • the materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy.
  • the mounting support base is arc-shaped, and the arc thereof is closely attached to the cylinder wall of the cylinder device 9.
  • the mounting support, the upper arc support and the lower arc support are fixedly connected by welding.
  • the upper arc corona ring and the upper arc support are fixedly connected by welding.
  • the lower arc corona ring and the lower arc support are also welded. Way fixed connection.
  • This embodiment is designed as a split structure, which is convenient to transport, and the probability of collisions during transportation is basically zero, which effectively avoids economic losses caused by transportation.
  • the mounting support of this embodiment adopts an arc design and is close to the wall of the cylinder. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of Safety; on the other hand, reducing workpiece processing procedures, effectively improving enterprise production efficiency.
  • a split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3.
  • the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ;
  • the corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type
  • the halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2.
  • the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method. And the connecting edge of the mounting support base 5 and the upper arc support base 6 adopts a chamfer transition design, and the connecting edge of the mounting support base 5 and the lower arc support base 7 adopts a chamfer transition design.
  • the upper arc type corona ring 1 and the upper arc support base 6 are fixedly connected by welding, and the lower arc type corona ring 2 and the lower arc support base 7 are fixedly connected by welding.
  • the materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy.
  • the installation steps of the split type pressure equalizing ring in this embodiment include:
  • the positioning tool includes an arc-shaped tool body 8 whose thickness is equal to the thickness of the mounting support 5 and the arc-shaped tool body 8 is arc-shaped And fit the surface of the flat wave reactor, the aluminum noise cover installed outside the main body of the flat wave reactor is the surface of the flat wave reactor; the arc-shaped tool body 8 is provided with hollow holes 4 at both ends, and hollow holes The height of 4 is equal to the height of the mounting support base 5, and a spirit level 10 is also installed on the arc-shaped tooling body 8; the positioning tool is snapped onto the mounting support of the first arc-shaped pressure equalizing ring, and the spirit level 10 is checked to check whether the workpiece Installation level. After adjusting the level, the first arc-shaped equalizing ring is fixedly connected to the smoothing reactor by welding connection;
  • the second arc equalizing ring is also fixedly connected to the smoothing reactor by welding.
  • This embodiment is designed as a split structure, which is convenient for transportation, and the probability of collision during transportation is basically zero, which effectively avoids economic losses caused by transportation.
  • the mounting support of this embodiment adopts an arc design; and it is close to the cylinder wall. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of On the other hand, reducing workpiece processing procedures and effectively improving the production efficiency of the enterprise; the installation method of this embodiment is simple, convenient and fast, and the positioning tool for horizontal detection and positioning is cleverly designed, which greatly improves the installation efficiency of the pressure equalizing ring; This embodiment has strong practicability, high safety performance, can create considerable economic benefits for the enterprise, and can create considerable social benefits for the society.
  • a split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3.
  • the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ;
  • the corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type
  • the halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2.
  • the materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy.
  • the mounting support base is arc-shaped, and the arc thereof is closely attached to the cylinder wall of the cylinder device 9.
  • the mounting support, the upper arc support and the lower arc support are fixedly connected by welding.
  • the upper arc corona ring and the upper arc support are fixedly connected by welding.
  • the lower arc corona ring and the lower arc support are also welded. Way fixed connection.
  • the installation steps of the split type pressure equalizing ring in this embodiment include:
  • the positioning tool includes an arc-shaped tool body 8 whose thickness is equal to the thickness of the mounting support 5 and the arc-shaped tool body 8 is arc-shaped And fit the surface of the flat wave reactor, the aluminum noise cover installed outside the main body of the flat wave reactor is the surface of the flat wave reactor; the arc-shaped tool body 8 is provided with hollow holes 4 at both ends, and hollow holes The height of 4 is equal to the height of the mounting support base 5, and a spirit level 10 is also installed on the arc-shaped tooling body 8; the positioning tool is snapped onto the mounting support of the first arc-shaped pressure equalizing ring, and the spirit level 10 is checked to check whether the workpiece Installation level.
  • the mounting support of this embodiment is arc-shaped.
  • the arc-shaped positioning tool is more stable. Both are close to the surface of the flat wave reactor noise cover.
  • the first arc-shaped equalizing ring is fixedly connected to the smoothing reactor;
  • the second arc equalizing ring is also fixedly connected to the smoothing reactor by welding.
  • This embodiment is designed as a split structure, which is convenient to transport, and the probability of collisions during transportation is basically zero, which effectively avoids economic losses caused by transportation.
  • the mounting support of this embodiment adopts an arc design and is close to the wall of the cylinder. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of On the other hand, reducing workpiece processing procedures and effectively improving the production efficiency of the enterprise; the installation method of this embodiment is simple, convenient and fast, and the positioning tool for horizontal detection and positioning is cleverly designed, which greatly improves the installation efficiency of the pressure equalizing ring.
  • the mounting support base of this embodiment is also arc-shaped, and has high accuracy when cooperating with the positioning tool, and the probability of installation errors is basically zero. This embodiment has strong practicability, high safety performance, and can create considerable economic benefits for enterprises. Society creates considerable social benefits

Abstract

Provided are a separable grading ring and an installation method thereof capable of solving problems in the prior art in which transport of a grading ring is inconvenient, corona discharge can occur easily, and safety risks are high. The grading ring mainly comprises a plurality of arc-shaped sections. The arc-shaped sections are spaced at fixed intervals and arranged in a circumferential direction to form a complete circle. A positioning tool is used to install the separable grading ring. The grading ring can be transported conveniently, and can effectively prevent financial loss incurred during transportation. An installation support (5) has a curved structure, thereby reducing the probability of corona discharge. The invention eliminates the need for a bolt fastener, such that corona discharge can be fundamentally prevented, thereby exhibiting high safety performance. The invention can effectively improve productivity of a company. The installation method can be implemented easily, conveniently and quickly. Moreover, use of a positioning tool for level detection and positioning significantly improves efficiency of installing a grading ring.

Description

分体式均压环及其安装方法Split type pressure equalizing ring and installation method thereof 技术领域Technical field
本发明属于电力设备技术领域,具体地说,尤其涉及一种分体式均压环及其安装方法。The invention belongs to the technical field of power equipment, and in particular, relates to a split type pressure equalizing ring and an installation method thereof.
背景技术Background technique
均压环主要作用是均压,可将高压均匀分布在物体周围,保证在环形各部位之间没有电位差,从而达到均压的效果。高压电器、高压试验设备、电力系统中用均压环属于高压电器配件,也可以理解为电力金具的一种。均压环按用处不同,可分为避雷器均压环、防雷均压环、绝缘子均压环、互感器均压环、高压试验设备均压环以及输变电线路均压环等;此外,均压环还运用与高层建筑物中,在建筑设计领域应用也很广泛。所以均压环的应用范围很广,本发明均压环主要运用于平波电抗器等筒状电力输送设备中。运用于该领域的传统均压环多为整体环状,体积庞大,运输非常不便,搬运过程中易发生磕碰现象,造成产品失效,损失严重;此外,传统均压环采用螺栓紧固件连接方式固定在安装设备上,需要先在安装设备以及均压环上预埋螺栓孔,一是加工繁琐,安装繁琐,劳动强度大,生产效率低;二是螺栓、螺母易造成电晕现象,因为为保证连接强度即使在螺母旋紧状态下螺栓杆也是长出螺母的,凸起尖端很容易产生电晕的,而且螺母设计为六角螺栓,六角棱边也会产生电晕现象,严重影响电力系统安全性;另外,均压环安装支座多为平面设计,不能与筒体完全贴合,存在间隙,不平整的结构设计进一步为产生电晕现象埋下隐患。The main function of the pressure equalizing ring is pressure equalization, which can evenly distribute the high voltage around the object to ensure that there is no potential difference between the various parts of the ring, thereby achieving the effect of pressure equalization. High-voltage electrical appliances, high-voltage test equipment, and grading rings used in power systems belong to high-voltage electrical accessories, which can also be understood as a type of power fittings. According to different uses, grading rings can be divided into arrester grading rings, lightning protection grading rings, insulator grading rings, transformer grading rings, high-voltage test equipment grading rings, and power transmission line grading rings. In addition, Equalizing rings are also used in high-rise buildings, and they are also widely used in architectural design. Therefore, the application range of the pressure equalizing ring is wide, and the pressure equalizing ring of the present invention is mainly used in cylindrical power transmission equipment such as a smoothing reactor. Traditional equalizing rings used in this field are mostly integral rings, bulky, and very inconvenient to transport. They are prone to bumping during transportation, causing product failure and serious losses. In addition, traditional equalizing rings are connected by bolts and fasteners. Fixing on the installation equipment requires pre-buried bolt holes in the installation equipment and the pressure equalizing ring. First, the processing is cumbersome, the installation is cumbersome, the labor intensity is high, and the production efficiency is low; second, the bolts and nuts are prone to corona, because Guaranteed connection strength Even when the nut is tightened, the bolt rod grows out of the nut. The raised tip is easy to generate corona, and the nut is designed as a hexagonal bolt, and the hexagonal edge will also cause corona, which seriously affects the safety of the power system In addition, the mounting base of the pressure equalizing ring is mostly a flat design, which cannot completely fit the barrel, there is a gap, and the uneven structural design further lays a hidden danger for the occurrence of corona phenomenon.
发明内容Summary of the Invention
本发明的目的是针对现有技术存在的不足,提供了一种分体式均压环及其安装方法。The object of the present invention is to provide a split type pressure equalizing ring and a method for installing the same in view of the shortcomings of the prior art.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种分体式均压环,包括若干弧型均压环,相邻所述弧型均压环呈固定间距周向排布且构成整圆;所述弧型均压环包括弧型电晕环以及电晕环支座,所述弧型电晕环包括上弧型电晕环和下弧型电晕环,所述上弧型电晕环、下弧型电晕环均为包括两头固定设有半球头的弧型弯管,且所述上弧型电晕环、所述 下弧型电晕环为同心弧;所述电晕环支座包括安装支承座、上弧支承座以及下弧支承座;所述上弧支承座一端与所述安装支承座上端呈夹角固定连接;另一端则与所述上弧型电晕环固定连接,用于支承所述上弧型电晕环;所述下弧支承座一端与所述安装支承座下端呈夹角固定连接;另一端则与所述下弧型电晕环固定连接,用于支承所述下弧型电晕环。A split-type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings, and adjacent arc-shaped pressure equalizing rings are arranged circumferentially at a fixed interval and form a complete circle; the arc-shaped pressure equalizing ring includes an arc-shaped corona ring. And a corona ring support, the arc type corona ring includes an upper arc type corona ring and a lower arc type corona ring, and the upper arc type corona ring and the lower arc type corona ring both include two ends An arc-shaped elbow with a hemispherical head, and the upper-arc corona ring and the lower-arc corona ring are concentric arcs; the corona ring support includes a mounting support, an upper-arc support and a lower-arc A support base; one end of the upper arc support base is fixedly connected at an angle to the upper end of the mounting support base; the other end is fixedly connected to the upper arc corona ring for supporting the upper arc corona ring; One end of the lower arc support base is fixedly connected at an angle to the lower end of the mounting support base; the other end is fixedly connected to the lower arc corona ring for supporting the lower arc corona ring.
优选地,所述安装支承座、所述上弧支承座以及所述下弧支承座采用模压成型方式构成整体。Preferably, the mounting support seat, the upper arc support seat and the lower arc support seat are integrally formed by a compression molding method.
优选地,所述安装支承座与所述上弧支承座连接棱边采用倒角过渡设计,所述安装支承座与所述下弧支承座连接棱边采用倒角过渡设计。Preferably, the connecting edge of the mounting support base and the upper arc support base adopts a chamfer transition design, and the connecting edge of the mounting support base and the lower arc support base adopts a chamfer transition design.
优选地,所述安装支承座呈弧形。Preferably, the mounting support seat is arc-shaped.
优选地,所述安装支承座、上弧支承座以及下弧支承座采用焊接方式固定连接。Preferably, the mounting support seat, the upper arc support seat and the lower arc support seat are fixedly connected by welding.
优选地,所述上弧型电晕环与所述上弧支承座采用焊接方式固定连接,所述下弧型电晕环与所述下弧支承座采用焊接方式固定连接。Preferably, the upper-arc corona ring and the upper-arc support base are fixedly connected by welding, and the lower-arc corona ring and the lower-arc support base are fixedly connected by welding.
优选地,所述相邻所述弧型均压环之间的固定间距值小于等于1/4半球头球径。Preferably, a fixed spacing value between the adjacent arc-shaped equalizing rings is less than or equal to 1/4 of a hemisphere head ball diameter.
优选地,所述弧型均压环所有组成结构的材质均为6063铝合金。Preferably, the material of all the constituent structures of the arc-shaped pressure equalizing ring is 6063 aluminum alloy.
一种上述所述的分体式均压环的安装方法,包括如下安装步骤:A method for installing a split pressure equalizing ring as described above, including the following installation steps:
a.在需要安装所述分体式均压环的安装筒体设备的安装位置处放置所述分体式均压环的第一个所述弧型均压环;所述分体式均压环与所述安装筒体设备构成同心圆;a. The first arc-shaped equalizing ring of the split-type pressure equalizing ring is placed at the installation position of the installation cylinder device where the split-type pressure equalizing ring is required to be installed; The installation cylinder equipment constitutes a concentric circle;
b.利用定位工装检查第一个所述弧型均压环安装是否水平;所述定位工装包括弧型工装主体,所述弧型工装主体呈弧型并贴合所述安装筒体设备表体,所述弧型工装主体两端设有镂空洞,所述镂空洞的高度与所述安装支承座的高度相等,所述弧型工装主体上还安装设有水平仪;将定位工装卡入第一个所述弧型均压环的安装支承座上,观察水平仪检查工件是否安装水平,调整水平后利用焊接连接方式将第一个所述弧型均压环与所述安装筒体设备固定连接;b. Use a positioning tool to check whether the first arc-shaped pressure equalizing ring is installed horizontally; the positioning tool includes an arc-shaped tool body, and the arc-shaped tool body is arc-shaped and fits the surface of the installation cylinder equipment body A hollow hole is provided at both ends of the arc-shaped tool body, and the height of the hollow hole is equal to the height of the mounting support. A level is also installed on the arc-shaped tool body; the positioning tool is snapped into the first On the mounting support of the arc-shaped pressure equalizing ring, observe the spirit level to check whether the workpiece is installed horizontally, and after the level is adjusted, the first arc-shaped pressure equalizing ring is fixedly connected to the installation cylinder equipment by welding connection;
c.随后定位第二个所述弧型均压环,再次利用定位工装卡入所述第一个所述弧型均压环的安装支承座一侧,以此定位第二个所述弧型均压环,第二个弧型均压环定位好后,同样利用焊接方式将第二个所述弧型均压环与所述安装筒 体设备固定连接;c. Then locate the second arc-shaped pressure equalizing ring, and then use the positioning tool to snap into the side of the mounting support of the first arc-shaped pressure equalization ring, so as to position the second arc-shaped pressure equalizing ring. After the pressure equalizing ring is positioned, the second arc type pressure equalizing ring is also fixedly connected to the installation cylinder device by welding.
d.同理安装第三个所述弧型均压环直至最后一个所述弧型均压环;d. Similarly install the third arc-shaped pressure equalizing ring until the last arc-shaped pressure equalizing ring;
f.分体式均压环安装完毕。f. Split type pressure equalizing ring is installed.
优选地,所述弧型工装主体的厚度与所述安装支承座的厚度相等。Preferably, the thickness of the arc-shaped tooling body is equal to the thickness of the mounting support base.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.本发明为分体式结构设计,运输方便,搬运过程中产生的碰撞概率基本为零,有效避免因运输而造成的经济损失;1. The invention is designed as a split structure, which is convenient for transportation, and the probability of collision during transportation is basically zero, which effectively avoids economic losses caused by transportation;
2.本发明安装支承座采用弧形设计,并紧贴筒壁,减少电晕现象产生的可能性,确保电力系统的安全性;2. The installation support base of the present invention adopts an arc-shaped design and is closely attached to the wall of the barrel to reduce the possibility of corona phenomenon and ensure the safety of the power system;
3.本发明规避螺栓紧固件设计;一方面从根源上杜绝出现由螺栓紧固件结构缺陷而产生的电晕现象,具备很高的安全性;另一方面减少工件加工工序,有效提高企业生产效率;3. The present invention circumvents the design of bolt fasteners; on the one hand, it eliminates the occurrence of corona caused by structural defects of bolt fasteners on the one hand, and has high safety; on the other hand, it reduces workpiece processing procedures and effectively improves the enterprise. Productivity;
4.本发明安装方法操作简单、方便快捷,巧妙设计用于水平检测、定位的定位工装,大幅度提高均压环安装效率;4. The installation method of the present invention is simple, convenient and quick to operate, and the positioning tool is skillfully designed for horizontal detection and positioning, which greatly improves the installation efficiency of the pressure equalizing ring;
5.本发明实用性很强,安全性能高,能为企业创造可观经济效益,能为社会创造可观社会效益。5. The invention has strong practicability, high safety performance, can create considerable economic benefits for the enterprise, and can create considerable social benefits for the society.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明弧型均压环剖面图;1 is a sectional view of an arc-shaped pressure equalizing ring according to the present invention;
图2是本发明弧型均压环结构示意图;2 is a schematic structural diagram of an arc-shaped pressure equalizing ring according to the present invention;
图3是本发明安装结构示意图;3 is a schematic diagram of an installation structure of the present invention;
图4是本发明安装结构示意图局部放大图;4 is a partially enlarged view of a schematic diagram of a mounting structure of the present invention;
图5是本发明弧型工装主体俯视结构示意图。FIG. 5 is a schematic structural plan view of an arc tooling body according to the present invention.
图中:1.上弧型电晕环;2.下弧型电晕环;3.半球头;4.镂空洞;5.安装支承座;6.上弧支承座;7.下弧支承座;8.弧型工装主体;9.安装筒体设备。In the picture: 1. Upper-arc corona ring; 2. Lower-arc corona ring; 3. Hemispherical head; 4. Hollow hole; 5. Mounting support; 6. Upper-arc support; 7. Lower-arc support ; 8. Arc-shaped tooling body; 9. Installation of cylinder equipment.
具体实施方式detailed description
下面结合附图对本发明进一步说明:The present invention is further described below with reference to the drawings:
一种分体式均压环,包括若干弧型均压环,相邻所述弧型均压环呈固定间距周向排布且构成整圆;所述弧型均压环包括弧型电晕环以及电晕环支座,所述弧型电晕环包括上弧型电晕环1和下弧型电晕环2,所述上弧型电晕环1、下弧型电晕环2均为包括两头固定设有半球头3的弧型弯管,且所述上弧型电晕 环1、所述下弧型电晕环2为同心弧;所述电晕环支座包括安装支承座5、上弧支承座6以及下弧支承座7;所述上弧支承座6一端与所述安装支承座5上端呈夹角固定连接;另一端则与所述上弧型电晕环1固定连接,用于支承所述上弧型电晕环1;所述下弧支承座7一端与所述安装支承座5下端呈夹角固定连接;另一端则与所述下弧型电晕环2固定连接,用于支承所述下弧型电晕环2。A split-type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings, and adjacent arc-shaped pressure equalizing rings are arranged circumferentially at a fixed interval and form a complete circle; the arc-shaped pressure equalizing ring includes an arc-shaped corona ring. And a corona ring support, the arc type corona ring includes an upper arc type corona ring 1 and a lower arc type corona ring 2, the upper arc type corona ring 1 and the lower arc type corona ring 2 are both It comprises an arc-shaped elbow with two hemisphere heads 3 fixed at both ends, and the upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs; the corona ring support includes a mounting support 5 , Upper arc support base 6 and lower arc support base 7; one end of the upper arc support base 6 is fixedly connected to the upper end of the mounting support base 5 at an angle; the other end is fixedly connected to the upper arc corona ring 1 For supporting the upper-arc corona ring 1; one end of the lower-arc support base 7 is fixedly connected at an angle with the lower end of the mounting support 5; the other end is fixed to the lower-arc corona ring 2 A connection for supporting the lower-arc corona ring 2.
优选地,所述安装支承座5、所述上弧支承座6以及所述下弧支承座7采用模压成型方式构成整体。Preferably, the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method.
优选地,所述安装支承座5与所述上弧支承座6连接棱边采用倒角过渡设计,所述安装支承座5与所述下弧支承座7连接棱边采用倒角过渡设计。Preferably, the connecting edges of the mounting support base 5 and the upper arc supporting base 6 adopt a chamfered transition design, and the connecting edges of the mounting support base 5 and the lower arc supporting base 7 adopt a chamfered transition design.
优选地,所述安装支承座5呈弧形。Preferably, the mounting support 5 is arc-shaped.
优选地,所述安装支承座5、上弧支承座6以及下弧支承座7采用焊接方式固定连接。Preferably, the mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are fixedly connected by welding.
优选地,所述上弧型电晕环1与所述上弧支承座6采用焊接方式固定连接,所述下弧型电晕环2与所述下弧支承座7采用焊接方式固定连接。Preferably, the upper-arc corona ring 1 and the upper-arc support base 6 are fixedly connected by welding, and the lower-arc corona ring 2 and the lower-arc support base 7 are fixedly connected by welding.
优选地,所述相邻所述弧型均压环之间的固定间距值小于等于1/4半球头球径。Preferably, a fixed spacing value between the adjacent arc-shaped equalizing rings is less than or equal to 1/4 of a hemisphere head ball diameter.
优选地,所述弧型均压环所有组成结构的材质均为6063铝合金。Preferably, the material of all the constituent structures of the arc-shaped pressure equalizing ring is 6063 aluminum alloy.
一种上述所述的分体式均压环的安装方法,包括如下安装步骤:A method for installing a split pressure equalizing ring as described above, including the following installation steps:
a.在需要安装所述分体式均压环的安装筒体设备9的安装位置处放置所述分体式均压环的第一个所述弧型均压环;所述分体式均压环与所述安装筒体设备9构成同心圆;a. The first arc-shaped equalizing ring of the split-type pressure equalizing ring is placed at the installation position of the installation cylinder device 9 where the split-type pressure equalizing ring is required to be installed; The installation cylinder device 9 forms a concentric circle;
b.利用定位工装检查第一个所述弧型均压环安装是否水平;所述定位工装包括弧型工装主体8,所述弧型工装主体8呈弧型并贴合所述安装筒体设备9表体,所述弧型工装主体8两端设有镂空洞4,所述镂空洞4的高度与所述安装支承座5的高度相等,所述弧型工装主体8上还安装设有水平仪10;将定位工装卡入第一个所述弧型均压环的安装支承座上,观察水平仪10检查工件是否安装水平,调整水平后利用焊接连接方式将第一个所述弧型均压环与所述安装筒体设备9固定连接;b. Use a positioning tool to check whether the first arc-shaped pressure equalizing ring is installed horizontally; the positioning tool includes an arc-shaped tool body 8 that is arc-shaped and fits the installation cylinder equipment 9 body, hollow holes 4 are provided at both ends of the arc-shaped tooling body 8, the height of the hollow holes 4 is equal to the height of the mounting support 5, and a spirit level is also installed on the arc-shaped tooling body 8 10; Snap the positioning tool into the mounting support of the first arc-shaped pressure equalizing ring, observe the spirit level 10 to check whether the workpiece is installed horizontally, and adjust the first arc-shaped pressure equalizing ring by welding connection after adjusting the level Fixedly connected to the installation cylinder device 9;
c.随后定位第二个所述弧型均压环,再次利用定位工装卡入所述第一个所述弧型均压环的安装支承座一侧,以此定位第二个所述弧型均压环,第二个弧 型均压环定位好后,同样利用焊接方式将第二个所述弧型均压环与所述安装筒体设备9固定连接;c. Then locate the second arc-shaped pressure equalizing ring, and then use the positioning tool to snap into the side of the mounting support of the first arc-shaped pressure equalization ring, so as to position the second arc-shaped pressure equalizing ring. After the pressure equalizing ring is positioned, the second arc type pressure equalizing ring is also fixedly connected to the installation cylinder device 9 by welding.
d.同理安装第三个所述弧型均压环直至最后一个所述弧型均压环;d. Similarly install the third arc-shaped pressure equalizing ring until the last arc-shaped pressure equalizing ring;
f.分体式均压环安装完毕。f. Split type pressure equalizing ring is installed.
优选地,所述弧型工装主体8的厚度与所述安装支承座5的厚度相等。Preferably, the thickness of the arc-shaped tooling body 8 is equal to the thickness of the mounting support 5.
实施例1:Example 1:
一种分体式均压环,包括若干弧型均压环,相邻弧型均压环呈固定间距周向排布且构成整圆,固定间距设置为小于等于1/4半球头球径,此间距内不会影响电场的均匀分布;弧型均压环包括弧型电晕环以及电晕环支座,弧型电晕环包括上弧型电晕环1和下弧型电晕环2,上弧型电晕环1、下弧型电晕环2均为包括两头固定设有半球头3的弧型弯管,且上弧型电晕环1、下弧型电晕环2为同心弧;电晕环支座包括安装支承座5、上弧支承座6以及下弧支承座7;上弧支承座6一端与安装支承座5上端呈夹角固定连接;另一端则与上弧型电晕环1固定连接,用于支承上弧型电晕环1;下弧支承座7一端与安装支承座5下端呈夹角固定连接;另一端则与下弧型电晕环2固定连接,用于支承所述下弧型电晕环2。安装支承座5、上弧支承座6以及下弧支承座7采用模压成型方式构成整体。并且安装支承座5与上弧支承座6连接棱边采用倒角过渡设计,安装支承座5与下弧支承座7连接棱边采用倒角过渡设计。上弧型电晕环1与上弧支承座6采用焊接方式固定连接,下弧型电晕环2与下弧支承座7采用焊接方式固定连接。上弧型电晕环、半球头、下弧型电晕环、安装支承座、上弧支承座以及下弧支承座等组成部件的材质均为6063铝合金。本实施例为分体式结构设计,运输方便,搬运过程中产生的碰撞概率基本为零,有效避免因运输而造成的经济损失。A split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3. The upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ; The corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type The halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2. The mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method. And the connecting edge of the mounting support base 5 and the upper arc support base 6 adopts a chamfer transition design, and the connecting edge of the mounting support base 5 and the lower arc support base 7 adopts a chamfer transition design. The upper arc type corona ring 1 and the upper arc support base 6 are fixedly connected by welding, and the lower arc type corona ring 2 and the lower arc support base 7 are fixedly connected by welding. The materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy. This embodiment is designed as a split structure, which is convenient for transportation, and the collision probability generated during the transportation process is basically zero, which effectively avoids economic losses caused by transportation.
实施例2:Example 2:
一种分体式均压环,包括若干弧型均压环,相邻弧型均压环呈固定间距周向排布且构成整圆,固定间距设置为小于等于1/4半球头球径,此间距内不会影响电场的均匀分布;弧型均压环包括弧型电晕环以及电晕环支座,弧型电晕环包括上弧型电晕环1和下弧型电晕环2,上弧型电晕环1、下弧型电晕环2均为包括两头固定设有半球头3的弧型弯管,且上弧型电晕环1、下弧型电晕环2为同心弧;电晕环支座包括安装支承座5、上弧支承座6以及下弧支承座7;上 弧支承座6一端与安装支承座5上端呈夹角固定连接;另一端则与上弧型电晕环1固定连接,用于支承上弧型电晕环1;下弧支承座7一端与安装支承座5下端呈夹角固定连接;另一端则与下弧型电晕环2固定连接,用于支承所述下弧型电晕环2。上弧型电晕环、半球头、下弧型电晕环、安装支承座、上弧支承座以及下弧支承座等组成部件的材质均为6063铝合金。本实施例安装支承座呈弧形,且其弧度紧贴安装筒体设备9的筒壁。安装支承座、上弧支承座以及下弧支承座采用焊接方式固定连接,上弧型电晕环与上弧支承座采用焊接方式固定连接,下弧型电晕环与下弧支承座也采用焊接方式固定连接。本实施例为分体式结构设计,运输方便,搬运过程中产生的碰撞概率基本为零,有效避免因运输而造成的经济损失;本实施例安装支承座采用弧形设计,并紧贴筒壁,减少电晕现象产生的可能性,确保电力系统的安全性;本实施例规避螺栓紧固件设计;一方面从根源上杜绝出现由螺栓紧固件结构缺陷而产生的电晕现象,具备很高的安全性;另一方面减少工件加工工序,有效提高企业生产效率。A split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3. The upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ; The corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type The halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2. The materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy. In this embodiment, the mounting support base is arc-shaped, and the arc thereof is closely attached to the cylinder wall of the cylinder device 9. The mounting support, the upper arc support and the lower arc support are fixedly connected by welding. The upper arc corona ring and the upper arc support are fixedly connected by welding. The lower arc corona ring and the lower arc support are also welded. Way fixed connection. This embodiment is designed as a split structure, which is convenient to transport, and the probability of collisions during transportation is basically zero, which effectively avoids economic losses caused by transportation. The mounting support of this embodiment adopts an arc design and is close to the wall of the cylinder. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of Safety; on the other hand, reducing workpiece processing procedures, effectively improving enterprise production efficiency.
实施例3:Example 3:
一种分体式均压环,包括若干弧型均压环,相邻弧型均压环呈固定间距周向排布且构成整圆,固定间距设置为小于等于1/4半球头球径,此间距内不会影响电场的均匀分布;弧型均压环包括弧型电晕环以及电晕环支座,弧型电晕环包括上弧型电晕环1和下弧型电晕环2,上弧型电晕环1、下弧型电晕环2均为包括两头固定设有半球头3的弧型弯管,且上弧型电晕环1、下弧型电晕环2为同心弧;电晕环支座包括安装支承座5、上弧支承座6以及下弧支承座7;上弧支承座6一端与安装支承座5上端呈夹角固定连接;另一端则与上弧型电晕环1固定连接,用于支承上弧型电晕环1;下弧支承座7一端与安装支承座5下端呈夹角固定连接;另一端则与下弧型电晕环2固定连接,用于支承所述下弧型电晕环2。安装支承座5、上弧支承座6以及下弧支承座7采用模压成型方式构成整体。并且安装支承座5与上弧支承座6连接棱边采用倒角过渡设计,安装支承座5与下弧支承座7连接棱边采用倒角过渡设计。上弧型电晕环1与上弧支承座6采用焊接方式固定连接,下弧型电晕环2与下弧支承座7采用焊接方式固定连接。上弧型电晕环、半球头、下弧型电晕环、安装支承座、上弧支承座以及下弧支承座等组成部件的材质均为6063铝合金。A split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3. The upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ; The corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type The halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2. The mounting support base 5, the upper arc support base 6, and the lower arc support base 7 are integrally formed by a compression molding method. And the connecting edge of the mounting support base 5 and the upper arc support base 6 adopts a chamfer transition design, and the connecting edge of the mounting support base 5 and the lower arc support base 7 adopts a chamfer transition design. The upper arc type corona ring 1 and the upper arc support base 6 are fixedly connected by welding, and the lower arc type corona ring 2 and the lower arc support base 7 are fixedly connected by welding. The materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy.
以安装在平波电抗器为例,本实施例的分体式均压环安装步骤包括:Taking the installation on a smoothing reactor as an example, the installation steps of the split type pressure equalizing ring in this embodiment include:
a.在需要安装分体式均压环的平波电抗器的安装位置处放置分体式均压环的第一个弧型均压环;分体式均压环与平波电抗器构成同心圆;a. Place the first arc-shaped sizing ring of the split-type sizing ring at the installation position of the flat-wave reactor where the split-type shim is required; the split-type sizing ring and the smoothing reactor form a concentric circle;
b.利用定位工装检查第一个弧型均压环安装是否水平;定位工装包括弧型工装主体8,弧型工装主体8的厚度与安装支承座5的厚度相等,弧型工装主体8呈弧型并贴合平波电抗器表体,安装设置在平波电抗器主体外的铝制噪声罩即为平波电抗器的表体;弧型工装主体8两端设有镂空洞4,镂空洞4的高度与安装支承座5的高度相等,弧型工装主体8上还安装设有水平仪10;将定位工装卡入第一个弧型均压环的安装支承座上,观察水平仪10检查工件是否安装水平,调整水平后利用焊接连接方式将第一个弧型均压环与平波电抗器固定连接;b. Use a positioning tool to check whether the first arc-shaped pressure equalizing ring is installed horizontally; the positioning tool includes an arc-shaped tool body 8 whose thickness is equal to the thickness of the mounting support 5 and the arc-shaped tool body 8 is arc-shaped And fit the surface of the flat wave reactor, the aluminum noise cover installed outside the main body of the flat wave reactor is the surface of the flat wave reactor; the arc-shaped tool body 8 is provided with hollow holes 4 at both ends, and hollow holes The height of 4 is equal to the height of the mounting support base 5, and a spirit level 10 is also installed on the arc-shaped tooling body 8; the positioning tool is snapped onto the mounting support of the first arc-shaped pressure equalizing ring, and the spirit level 10 is checked to check whether the workpiece Installation level. After adjusting the level, the first arc-shaped equalizing ring is fixedly connected to the smoothing reactor by welding connection;
c.随后定位第二个弧型均压环,再次利用定位工装卡入第一个弧型均压环的安装支承座一侧,以此定位第二个弧型均压环,第二个弧型均压环定位好后,同样利用焊接方式将第二个弧型均压环与平波电抗器固定连接;c. Then locate the second arc-shaped pressure equalizing ring, and then use the positioning tool to snap into the side of the mounting support of the first arc-shaped pressure equalization ring, so as to locate the second arc-shaped pressure equalization ring, the second arc After positioning the equalizing ring, the second arc equalizing ring is also fixedly connected to the smoothing reactor by welding.
d.同理安装第三个弧型均压环直至最后一个弧型均压环;d. Similarly install the third arc pressure equalizing ring to the last arc pressure equalizing ring;
f.分体式均压环安装完毕。f. Split type pressure equalizing ring is installed.
本实施例为分体式结构设计,运输方便,搬运过程中产生的碰撞概率基本为零,有效避免因运输而造成的经济损失;本实施例安装支承座采用弧形设计;并紧贴筒壁,减少电晕现象产生的可能性,确保电力系统的安全性;本实施例规避螺栓紧固件设计;一方面从根源上杜绝出现由螺栓紧固件结构缺陷而产生的电晕现象,具备很高的安全性;另一方面减少工件加工工序,有效提高企业生产效率;本实施例安装方法操作简单、方便快捷,巧妙设计用于水平检测、定位的定位工装,大幅度提高均压环安装效率;本实施例实用性很强,安全性能高,能为企业创造可观经济效益,能为社会创造可观社会效益。This embodiment is designed as a split structure, which is convenient for transportation, and the probability of collision during transportation is basically zero, which effectively avoids economic losses caused by transportation. The mounting support of this embodiment adopts an arc design; and it is close to the cylinder wall. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of On the other hand, reducing workpiece processing procedures and effectively improving the production efficiency of the enterprise; the installation method of this embodiment is simple, convenient and fast, and the positioning tool for horizontal detection and positioning is cleverly designed, which greatly improves the installation efficiency of the pressure equalizing ring; This embodiment has strong practicability, high safety performance, can create considerable economic benefits for the enterprise, and can create considerable social benefits for the society.
实施例4:Example 4:
一种分体式均压环,包括若干弧型均压环,相邻弧型均压环呈固定间距周向排布且构成整圆,固定间距设置为小于等于1/4半球头球径,此间距内不会影响电场的均匀分布;弧型均压环包括弧型电晕环以及电晕环支座,弧型电晕环包括上弧型电晕环1和下弧型电晕环2,上弧型电晕环1、下弧型电晕环2均为包括两头固定设有半球头3的弧型弯管,且上弧型电晕环1、下弧型电晕环2为同心弧;电晕环支座包括安装支承座5、上弧支承座6以及下弧支承座7;上弧支承座6一端与安装支承座5上端呈夹角固定连接;另一端则与上弧型电晕 环1固定连接,用于支承上弧型电晕环1;下弧支承座7一端与安装支承座5下端呈夹角固定连接;另一端则与下弧型电晕环2固定连接,用于支承所述下弧型电晕环2。上弧型电晕环、半球头、下弧型电晕环、安装支承座、上弧支承座以及下弧支承座等组成部件的材质均为6063铝合金。本实施例安装支承座呈弧形,且其弧度紧贴安装筒体设备9的筒壁。安装支承座、上弧支承座以及下弧支承座采用焊接方式固定连接,上弧型电晕环与上弧支承座采用焊接方式固定连接,下弧型电晕环与下弧支承座也采用焊接方式固定连接。A split type pressure equalizing ring includes a plurality of arc-shaped pressure equalizing rings. Adjacent arc-shaped pressure equalizing rings are arranged at a fixed interval in the circumferential direction and form a complete circle. The fixed distance is set to be less than or equal to 1/4 of the hemisphere head diameter. The spacing will not affect the uniform distribution of the electric field; the arc equalizing ring includes an arc corona ring and a corona ring support, and the arc corona ring includes an upper arc corona ring 1 and a lower arc corona ring 2, The upper-arc corona ring 1 and the lower-arc corona ring 2 are arc-shaped elbows including two ends fixed with a hemispherical head 3. The upper-arc corona ring 1 and the lower-arc corona ring 2 are concentric arcs. ; The corona ring support includes a mounting support 5, an upper arc support 6 and a lower arc support 7; one end of the upper arc support 6 is fixedly connected to the upper end of the mounting support 5 at an angle; the other end is connected to the upper arc type The halo ring 1 is fixedly connected to support the upper arc type corona ring 1; one end of the lower arc support base 7 is fixedly connected to the lower end of the mounting support base 5 at an angle; the other end is fixedly connected to the lower arc type corona ring 2 For supporting the lower-arc corona ring 2. The materials of the upper arc type corona ring, hemispherical head, lower arc type corona ring, mounting support, upper arc support and lower arc support are 6063 aluminum alloy. In this embodiment, the mounting support base is arc-shaped, and the arc thereof is closely attached to the cylinder wall of the cylinder device 9. The mounting support, the upper arc support and the lower arc support are fixedly connected by welding. The upper arc corona ring and the upper arc support are fixedly connected by welding. The lower arc corona ring and the lower arc support are also welded. Way fixed connection.
以安装在平波电抗器为例,本实施例的分体式均压环安装步骤包括:Taking the installation on a smoothing reactor as an example, the installation steps of the split type pressure equalizing ring in this embodiment include:
a.在需要安装分体式均压环的平波电抗器的安装位置处放置分体式均压环的第一个弧型均压环;分体式均压环与平波电抗器构成同心圆;a. Place the first arc-shaped sizing ring of the split-type sizing ring at the installation position of the flat-wave reactor where the split-type shim is required; the split-type sizing ring and the smoothing reactor form a concentric circle;
b.利用定位工装检查第一个弧型均压环安装是否水平;定位工装包括弧型工装主体8,弧型工装主体8的厚度与安装支承座5的厚度相等,弧型工装主体8呈弧型并贴合平波电抗器表体,安装设置在平波电抗器主体外的铝制噪声罩即为平波电抗器的表体;弧型工装主体8两端设有镂空洞4,镂空洞4的高度与安装支承座5的高度相等,弧型工装主体8上还安装设有水平仪10;将定位工装卡入第一个弧型均压环的安装支承座上,观察水平仪10检查工件是否安装水平,本实施例的安装支撑座为弧型,同为弧型的定位工装与之配合更为稳定,二者都紧贴平波电抗器噪声罩表体,调整水平后利用焊接连接方式将第一个弧型均压环与平波电抗器固定连接;b. Use a positioning tool to check whether the first arc-shaped pressure equalizing ring is installed horizontally; the positioning tool includes an arc-shaped tool body 8 whose thickness is equal to the thickness of the mounting support 5 and the arc-shaped tool body 8 is arc-shaped And fit the surface of the flat wave reactor, the aluminum noise cover installed outside the main body of the flat wave reactor is the surface of the flat wave reactor; the arc-shaped tool body 8 is provided with hollow holes 4 at both ends, and hollow holes The height of 4 is equal to the height of the mounting support base 5, and a spirit level 10 is also installed on the arc-shaped tooling body 8; the positioning tool is snapped onto the mounting support of the first arc-shaped pressure equalizing ring, and the spirit level 10 is checked to check whether the workpiece Installation level. The mounting support of this embodiment is arc-shaped. The arc-shaped positioning tool is more stable. Both are close to the surface of the flat wave reactor noise cover. The first arc-shaped equalizing ring is fixedly connected to the smoothing reactor;
c.随后定位第二个弧型均压环,再次利用定位工装卡入第一个弧型均压环的安装支承座一侧,以此定位第二个弧型均压环,第二个弧型均压环定位好后,同样利用焊接方式将第二个弧型均压环与平波电抗器固定连接;c. Then locate the second arc-shaped pressure equalizing ring, and then use the positioning tool to snap into the side of the mounting support of the first arc-shaped pressure equalization ring, so as to locate the second arc-shaped pressure equalization ring, the second arc After positioning the equalizing ring, the second arc equalizing ring is also fixedly connected to the smoothing reactor by welding.
d.同理安装第三个弧型均压环直至最后一个弧型均压环;d. Similarly install the third arc pressure equalizing ring to the last arc pressure equalizing ring;
f.分体式均压环安装完毕。f. Split type pressure equalizing ring is installed.
本实施例为分体式结构设计,运输方便,搬运过程中产生的碰撞概率基本为零,有效避免因运输而造成的经济损失;本实施例安装支承座采用弧形设计,并紧贴筒壁,减少电晕现象产生的可能性,确保电力系统的安全性;本实施例规避螺栓紧固件设计;一方面从根源上杜绝出现由螺栓紧固件结构缺陷而产生的电晕现象,具备很高的安全性;另一方面减少工件加工工序,有效提高企业生产效率;本实施例安装方法操作简单、方便快捷,巧妙设计用于水平检测、 定位的定位工装,大幅度提高均压环安装效率,本实施例安装支撑座同为弧型,与定位工装配合时精确度很高,安装出错概率基本为零;本实施例实用性很强,安全性能高,能为企业创造可观经济效益,能为社会创造可观社会效益。This embodiment is designed as a split structure, which is convenient to transport, and the probability of collisions during transportation is basically zero, which effectively avoids economic losses caused by transportation. The mounting support of this embodiment adopts an arc design and is close to the wall of the cylinder. Reduce the possibility of corona phenomenon and ensure the safety of the power system; this embodiment circumvents the design of bolt fasteners; on the one hand, the occurrence of corona phenomena caused by structural defects of bolt fasteners is prevented from the root, with a high degree of On the other hand, reducing workpiece processing procedures and effectively improving the production efficiency of the enterprise; the installation method of this embodiment is simple, convenient and fast, and the positioning tool for horizontal detection and positioning is cleverly designed, which greatly improves the installation efficiency of the pressure equalizing ring. The mounting support base of this embodiment is also arc-shaped, and has high accuracy when cooperating with the positioning tool, and the probability of installation errors is basically zero. This embodiment has strong practicability, high safety performance, and can create considerable economic benefits for enterprises. Society creates considerable social benefits.
综上所述,仅为本发明的较佳实施例而已,并非用来限定本发明实施的范围,凡依本发明权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本发明的权利要求范围内。In summary, it is only a preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes and modifications to the shape, structure, characteristics, and spirit described in the scope of the claims of the present invention Shall be included in the scope of claims of the present invention.

Claims (10)

  1. 一种分体式均压环,其特征在于:包括若干弧型均压环,相邻所述弧型均压环呈固定间距周向排布且构成整圆;所述弧型均压环包括弧型电晕环以及电晕环支座,所述弧型电晕环包括上弧型电晕环(1)和下弧型电晕环(2),所述上弧型电晕环(1)、下弧型电晕环(2)均为包括两头固定设有半球头(3)的弧型弯管,且所述上弧型电晕环(1)、所述下弧型电晕环(2)为同心弧;所述电晕环支座包括安装支承座(5)、上弧支承座(6)以及下弧支承座(7);所述上弧支承座(6)一端与所述安装支承座(5)上端呈夹角固定连接;另一端则与所述上弧型电晕环(1)固定连接,用于支承所述上弧型电晕环(1);所述下弧支承座(7)一端与所述安装支承座(5)下端呈夹角固定连接;另一端则与所述下弧型电晕环(2)固定连接,用于支承所述下弧型电晕环(2)。A split type pressure equalizing ring is characterized in that it comprises a plurality of arc-shaped pressure equalizing rings, and adjacent ones of the arc-shaped pressure equalizing rings are arranged circumferentially at a fixed interval and form a complete circle; the arc-shaped pressure equalizing ring includes an arc Corona ring and corona ring support, the arc corona ring includes an upper arc corona ring (1) and a lower arc corona ring (2), and the upper arc corona ring (1) The lower-arc corona ring (2) is an arc-shaped elbow including two ends fixed with a hemispherical head (3), and the upper-arc corona ring (1) and the lower-arc corona ring ( 2) is a concentric arc; the corona ring support includes a mounting support base (5), an upper arc support base (6) and a lower arc support base (7); one end of the upper arc support base (6) and the The upper end of the mounting support base (5) is fixedly connected at an angle; the other end is fixedly connected to the upper-arc corona ring (1) and is used to support the upper-arc corona ring (1); the lower arc One end of the support base (7) is fixedly connected to the lower end of the mounting support base (5) at an angle; the other end is fixedly connected to the lower-arc corona ring (2) for supporting the lower-arc corona. Ring (2).
  2. 根据权利要求1所述的分体式均压环,其特征在于:所述安装支承座(5)、所述上弧支承座(6)以及所述下弧支承座(7)采用模压成型方式构成整体。The split type pressure equalizing ring according to claim 1, wherein the mounting support base (5), the upper arc support base (6), and the lower arc support base (7) are formed by a compression molding method. overall.
  3. 根据权利要求1或2所述的分体式均压环,其特征在于:所述安装支承座(5)与所述上弧支承座(6)连接棱边采用倒角过渡设计,所述安装支承座(5)与所述下弧支承座(7)连接棱边采用倒角过渡设计。The split type pressure equalizing ring according to claim 1 or 2, characterized in that the connecting edge of the mounting support base (5) and the upper arc support base (6) adopts a chamfered transition design, and the mounting support The connecting edge of the seat (5) and the lower arc support seat (7) adopts a chamfered transition design.
  4. 根据权利要求1所述的分压式均压环,其特征在于:所述安装支承座(5)呈弧形。The partial pressure equalizing ring according to claim 1, wherein the mounting support seat (5) is arc-shaped.
  5. 根据权利要求4所述的分压式均压环,其特征在于:所述安装支承座(5)、上弧支承座(6)以及下弧支承座(7)采用焊接方式固定连接。The partial pressure equalizing ring according to claim 4, characterized in that the mounting support base (5), the upper arc support base (6) and the lower arc support base (7) are fixedly connected by welding.
  6. 根据权利要求1所述的分体式均压环,其特征在于:所述上弧型电晕环(1)与所述上弧支承座(6)采用焊接方式固定连接,所述下弧型电晕环(2)与所述下弧支承座(7)采用焊接方式固定连接。The split pressure equalizing ring according to claim 1, characterized in that the upper arc type corona ring (1) and the upper arc support seat (6) are fixedly connected by welding, and the lower arc type electric ring The halo ring (2) and the lower arc support (7) are fixedly connected by welding.
  7. 根据权利要求1所述的分体式均压环,其特征在于:所述相邻所述弧型均压环之间的固定间距值小于等于1/4半球头球径。The split type pressure equalizing ring according to claim 1, wherein a fixed pitch value between the adjacent arc-shaped pressure equalizing rings is less than or equal to 1/4 of a hemisphere head ball diameter.
  8. 根据权利要求1所述的分体式均压环,其特征在于:所述弧型均压环所有组成结构的材质均为6063铝合金。The split type pressure equalizing ring according to claim 1, characterized in that all the constituent structures of the arc type pressure equalizing ring are made of 6063 aluminum alloy.
  9. 一种权利要求1-8所述的分体式均压环的安装方法,其特征在于,包括 如下安装步骤:A method for installing a split type pressure equalizing ring according to claims 1 to 8, further comprising the following installation steps:
    a.在需要安装所述分体式均压环的安装筒体设备(9)的安装位置处放置所述分体式均压环的第一个所述弧型均压环;所述分体式均压环与所述安装筒体设备(9)构成同心圆;a. The first arc-shaped equalizing ring of the split-type pressure equalizing ring is placed at the installation position of the installation cylinder equipment (9) where the split-type pressure equalizing ring is required to be installed; the split-type pressure equalizing ring; The ring and the installation cylinder device (9) form a concentric circle;
    b.利用定位工装检查第一个所述弧型均压环安装是否水平;所述定位工装包括弧型工装主体(8),所述弧型工装主体(8)呈弧型并贴合所述安装筒体设备(9)表体,所述弧型工装主体(8)两端设有镂空洞(4),所述镂空洞(4)的高度与所述安装支承座(5)的高度相等,所述弧型工装主体(8)上还安装设有水平仪(10);将定位工装卡入第一个所述弧型均压环的安装支承座上,观察水平仪(10)检查工件是否安装水平,调整水平后利用焊接连接方式将第一个所述弧型均压环与所述安装筒体设备(9)固定连接;b. Use a positioning tool to check whether the first arc-shaped pressure equalizing ring is installed horizontally; the positioning tool includes an arc-shaped tool body (8), and the arc-shaped tool body (8) is arc-shaped and fits the The surface of the cylindrical device (9) is installed, and the arc-shaped tooling body (8) is provided with hollow holes (4) at both ends, and the height of the hollow holes (4) is equal to the height of the mounting support (5). A level meter (10) is also installed on the arc-shaped tooling body (8); the positioning tool is snapped into the mounting support of the first arc-shaped pressure equalizing ring, and the level meter (10) is checked to check whether the workpiece is installed Level, the first arc-shaped pressure equalizing ring is fixedly connected to the installation cylinder device (9) by welding after the level is adjusted;
    c.随后定位第二个所述弧型均压环,再次利用定位工装卡入所述第一个所述弧型均压环的安装支承座一侧,以此定位第二个所述弧型均压环,第二个弧型均压环定位好后,同样利用焊接方式将第二个所述弧型均压环与所述安装筒体设备(9)固定连接;c. Then locate the second arc-shaped pressure equalizing ring, and then use the positioning tool to snap into the side of the mounting support of the first arc-shaped pressure equalization ring, so as to position the second arc-shaped pressure equalizing ring. After the pressure equalizing ring is positioned, the second arc type pressure equalizing ring is also fixedly connected to the installation cylinder device (9) by welding.
    d.同理安装第三个所述弧型均压环直至最后一个所述弧型均压环;d. Similarly install the third arc-shaped pressure equalizing ring until the last arc-shaped pressure equalizing ring;
    f.分体式均压环安装完毕。f. Split type pressure equalizing ring is installed.
  10. 根据权利要求9所述的分体式均压环的安装方法,其特征在于:所述弧型工装主体(8)的厚度与所述安装支承座(5)的厚度相等。The method for installing a split-type pressure equalizing ring according to claim 9, wherein the thickness of the arc-shaped tooling body (8) is equal to the thickness of the mounting support (5).
PCT/CN2018/109392 2018-07-27 2018-10-09 Separable grading ring and installation method thereof WO2020019525A1 (en)

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