WO2020017549A1 - Dehumidifying and drying unit and washing and drying machine - Google Patents

Dehumidifying and drying unit and washing and drying machine Download PDF

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Publication number
WO2020017549A1
WO2020017549A1 PCT/JP2019/028078 JP2019028078W WO2020017549A1 WO 2020017549 A1 WO2020017549 A1 WO 2020017549A1 JP 2019028078 W JP2019028078 W JP 2019028078W WO 2020017549 A1 WO2020017549 A1 WO 2020017549A1
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Prior art keywords
dehumidifying
drying unit
small chamber
partition wall
evaporator
Prior art date
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PCT/JP2019/028078
Other languages
French (fr)
Japanese (ja)
Inventor
政年 藤井
豊 江場
Original Assignee
シャープ株式会社
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Publication date
Application filed by シャープ株式会社 filed Critical シャープ株式会社
Priority to JP2020531340A priority Critical patent/JP7301835B2/en
Priority to CN201980046081.XA priority patent/CN112424417B/en
Publication of WO2020017549A1 publication Critical patent/WO2020017549A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/08Liquid supply or discharge arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/02Domestic laundry dryers having dryer drums rotating about a horizontal axis
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 

Definitions

  • the present invention relates to a dehumidifying / drying unit for generating dry air and a washing / drying machine using the same.
  • washing / drying machine having both a washing function and a drying function has been commercialized.
  • Such a washing / drying machine sends dry air into a washing tub to dry laundry that has been washed and dehydrated.
  • the washing and drying machine is provided with a dehumidifying and drying unit for generating dry air.
  • the conventional dehumidifying and drying unit has a structure in which the components of the refrigeration cycle are stored in a case having an air inlet and an air outlet.
  • the configuration of such a conventional dehumidifying and drying unit will be described with reference to FIGS.
  • the case for storing the refrigeration cycle is usually composed of an upper case member and a lower case member, but the illustration of the upper case member is omitted in FIGS.
  • the state which arranged the element is illustrated.
  • FIG. 8 is a perspective view of the dehumidifying / drying unit as viewed obliquely from above
  • FIG. 9 is a plan view thereof.
  • FIG. 10 is a perspective view of the lower case member as viewed obliquely from above
  • FIG. 11 is a plan view thereof.
  • each component of the refrigeration cycle that is, the compressor 10, the condenser 20, the expansion valve 30, and the evaporator 40 are provided. It is fixedly arranged. These components are connected by a refrigerant pipe 50 for circulating a refrigerant.
  • a ventilation path is formed from the air intake port to the air exhaust port, and in this ventilation path, the condenser 20 and the evaporator 40 are arranged.
  • the evaporator 40 is on the upstream side and the condenser 20 is on the downstream side along the flow direction of air.
  • the evaporator 40 cools the air taken in from the air inlet, and removes moisture in the air by dew condensation.
  • the air from which the moisture has been removed is warmed in the condenser 20, becomes dry air, and is discharged from the air outlet.
  • the drying air generated by the dehumidifying drying unit is used for drying the laundry.
  • the lower case member 500 is divided into a plurality of small chambers by an outer wall and an inner partition wall. Specifically, the lower case member 500 has a first small room 110, a second small room 120, a third small room 130, a fourth small room 140, and a fifth small room 150.
  • the first small chamber 110 is connected to the air inlet, and is the first chamber into which the air taken in from the air inlet enters first.
  • the air inlet is provided on the upper case member side and is not shown.
  • the second small chamber 120 is a small chamber in which the condenser 20 and the evaporator 40 are arranged above.
  • the third small chamber 130 is connected to the air outlet, and is a small chamber that discharges dry air from the air outlet to the outside. Note that, in the examples shown in FIGS. 8 to 11, the air outlet is provided so as to straddle the upper case member and the lower case member 500, and only the lower half of the air outlet is shown.
  • the expansion valve 30 is arranged in the fourth small chamber 140, and the compressor 10 is arranged in the fifth small chamber.
  • the first small chamber 110, the second small chamber 120, and the third small chamber 130 are connected in a substantially straight line, and a ventilation path is formed by these small chambers. That is, when the air flowing through the ventilation path passes through the second small chamber 120, dry air is obtained by the dehumidifying and drying action of the condenser 20 and the evaporator 40.
  • the condenser 20 and the evaporator 40 are heat exchangers in which the refrigerant pipes 50 are arranged in a meandering manner between the two side plates 60, 60 as shown in FIGS.
  • the two side plates 60, 60 can be shared by the condenser 20 and the evaporator 40.
  • high-temperature refrigerant flowing from the compressor 10 to the expansion valve 30 is passed through the refrigerant pipe 50, and in the evaporator 40, low-temperature refrigerant flowing from the expansion valve 30 to the compressor 10 is passed through the refrigerant pipe 50.
  • a partition wall 101 is provided between the second small chamber 120 and the fourth small chamber 140, and one side plate 60 (the right side plate 60 in FIG. 8) of the condenser 20 and the evaporator 40 is a partition wall. It is mounted on 101. As a result, the space between the second small chamber 120 and the fourth small chamber 140 is blocked by the partition wall 101 and the side plate 60, and the communication is not established.
  • the ventilation path extends to the fourth small chamber 140, and a part of the air passing through the ventilation path becomes the second small chamber. Flowing through the fourth compartment 140 without passing through 120 may occur. At this time, the air flowing through the fourth small chamber 140 is not sufficiently subjected to the dehumidifying and drying action of the condenser 20 and the evaporator 40, and is discharged from the air outlet as moist air. Decreases unit efficiency. If there is no communication between the second small chamber 120 and the fourth small chamber 140, it is possible to prevent air from flowing through the fourth small chamber 140.
  • dew water generated by the evaporator 40 is generated not only in the second small chamber 120 but also in the fourth small chamber 140.
  • the refrigerant pipes 50 included in the evaporator 40 are arranged in a meandering manner, and the bent portion of the refrigerant pipes 50 arranged in this way exists outside the side plate 60, that is, in the fourth small chamber 140. is there. Since the low-temperature refrigerant flows also in the bent portion of the refrigerant pipe 50 included in the evaporator 40, dew condensation water is generated also in this portion, and the generated dew water falls to the bottom of the fourth small chamber 140.
  • the condensed water that accumulates in the fourth small chamber 140 evaporates due to the operating heat of the compressor 10 if the amount is small.
  • the check valve 71 (see FIG. 8) is discharged to the outside. However, the condensed water discharged from the check valve 71 is not discharged by the drain pump 70, and in a washing / drying machine having a dehumidifying / drying unit, water leaks onto the floor. Condensation water must be prevented from being discharged from the facility.
  • Patent Literature 1 discloses a configuration in which a groove-shaped drainage channel is provided in a partition wall that separates a ventilation path from a small chamber outside the ventilation path. That is, the condensed water generated outside the ventilation path can be returned to the ventilation path side by the drainage path, and can be drained together with the condensed water generated in the ventilation path.
  • the drainage channel is provided to connect the ventilation path with the small chamber outside the ventilation path, so that the efficiency of the dehumidifying and drying unit is reduced. This is because, as described above, air flows through the small chamber outside the ventilation path, and such air flow is discharged to the outside without being sufficiently dehumidified and dried in the ventilation path. That's why.
  • the drainage channel in order to minimize such a decrease in efficiency, has a vertically elongated groove shape.
  • the drainage channel may be clogged with dust or rust.
  • the dew condensation water generated outside the ventilation path cannot be returned to the ventilation path side, and similarly to the dehumidifying and drying unit shown in FIGS. There is. In other words, it cannot be said that the configuration in Patent Document 1 can reliably prevent water leakage due to dew condensation water.
  • the present invention has been made in view of the above problems, and it is an object of the present invention to provide a dehumidifying / drying unit and a washer / dryer that can more reliably prevent water leakage due to dew condensation while suppressing a decrease in the efficiency of dehumidifying and drying. I do.
  • a dehumidifying and drying unit includes a refrigeration system including a compressor, a condenser, an expansion valve, and an evaporator in a case having an air inlet and an air outlet.
  • a dehumidifying / drying unit storing a cycle, wherein the case includes a lower case member and an upper case member, and the lower case member is a part of a ventilation path connecting the air inlet to the air outlet.
  • the evaporator and the condenser are disposed in a ventilation path inside small chamber, and the ventilation path inside small chamber has a ventilation path outside small chamber divided by a partition wall, the evaporator, A heat exchanger in which a refrigerant pipe is arranged in a meandering manner between two side plates, and one of the side plates is disposed so as to be placed on the partition wall;
  • Contact with the partition wall Is disposed so as to have an inclined surface such that an upper surface thereof becomes lower in a direction toward the partition wall, and an upper surface of the inclined portion is higher than an upper end of the partition wall.
  • An elongated gap is formed between the lower end of the side plate and the upper surface of the inclined portion, which is located at a high position.
  • a gap is formed between the lower end of the side plate on the partition wall and the upper surface of the slope, and the gap has a shape that is elongated in a substantially horizontal direction.
  • Condensed water generated on the small chamber side outside the ventilation path (condensed water generated by the refrigerant pipe existing outside the side plate in the evaporator) is returned to the small chamber inside the ventilation path by the slope portion and the gap, and is generated in the small chamber inside the ventilation path. Can be drained together with dew water.
  • the gap is an opening communicating the small chamber inside the ventilation path and the small chamber outside the ventilation path. Therefore, an increase in the area of the gap causes a decrease in efficiency in the dehumidifying and drying unit, but the gap is elongated in a substantially horizontal direction. Therefore, the area can be suppressed, and a decrease in the efficiency of dehumidification and drying can be suppressed.
  • the gap since the gap is elongated in a substantially horizontal direction, the entire gap is unlikely to be clogged with dust or rust, and it is possible to prevent water leakage due to drainage problems due to clogging of the gap. Leakage can be more reliably prevented.
  • the gap may be formed only in a region adjacent to the evaporator, and may not be formed in a region adjacent to the condenser.
  • the gradient portion may be in contact with the partition wall only in a region adjacent to the evaporator.
  • an outer peripheral rib projecting upward from an upper surface of the gradient portion is provided at a position not in contact with any of an outer wall of the lower case member and the partition wall at an outer edge of the gradient portion. Configuration can be adopted.
  • a groove having a depth in a vertical direction is formed in the slope, and a bent portion of a refrigerant pipe connected to the compressor or the expansion valve is formed in the groove. May be arranged.
  • the refrigerant pipe in the case of disposing the refrigerant pipe bent to release vibration on the gradient part, the refrigerant pipe is disposed in the groove to secure a bending space of the refrigerant pipe in the vertical direction. Can be.
  • a washing and drying machine according to a second aspect of the present invention is provided with the above-described dehumidifying and drying unit.
  • the dehumidifying / drying unit and the washer / dryer of the present invention allow the dew water generated on the small chamber side outside the ventilation path (condensation water generated by the refrigerant pipe existing outside the side plate in the evaporator) to flow into the ventilation path by the slope portion and the gap. It can be returned to the small chamber side and drained together with the dew water generated in the small chamber in the ventilation path.
  • the gap has a shape that is elongated in the substantially horizontal direction, the area of the gap is suppressed, the efficiency of dehumidification and drying can be suppressed, and the entire gap is unlikely to be clogged with dust or rust. It is also possible to avoid the occurrence of water leakage due to the problem of drainage due to the above, and it is possible to more reliably prevent the water leakage due to the condensed water.
  • FIG. 4 is a perspective view of a lower case member used in the dehumidifying and drying unit according to Embodiment 1. It is a top view of the lower case member shown in FIG. (A), (b) is sectional drawing which shows the boundary part of the 2nd small room and the 4th small room in the location adjacent to an evaporator in the dehumidification drying unit which concerns on Embodiment 1.
  • FIG. It is a modification of the dehumidifying and drying unit according to Embodiment 1, and is a perspective view of a lower case member. It is a top view of the lower case member shown in FIG.
  • FIG. 13 is a perspective view of a lower case member used in the dehumidifying and drying unit according to Embodiment 2.
  • FIG. It is a top view of the lower case member shown in FIG. It is a figure which shows a dehumidification drying unit, and is a perspective view which shows the state which arrange
  • the dehumidifying and drying unit according to the first embodiment has a configuration similar to that of the dehumidifying and drying unit shown in FIGS. 8 and 9, and differs only in the shape of the lower case member. Therefore, in the first embodiment, the lower case member 100 is shown in FIGS. 1 and 2, and only the features of the lower case member 100 will be described.
  • FIG. 1 is a perspective view of the lower case member 100 as viewed obliquely from above
  • FIG. 2 is a plan view thereof.
  • the same components as those of the lower case member 500 shown in FIGS. 10 and 11 are denoted by the same reference numerals, and detailed description thereof will be omitted.
  • the lower case member 100 according to the first embodiment is different from the lower case member 500 shown in FIGS. 10 and 11 in the shape of the fourth small chamber 140.
  • the fourth small chamber 140 in the lower case member 100 has a slope 141.
  • the slope portion 141 is provided so as to be continuous with the partition wall 101 between the second small chamber 120 and the fourth small chamber 140, and the upper surface thereof is in a direction toward the partition wall 101 (the direction of arrow A in FIG. 2). It is an inclined surface that becomes lower along.
  • the arrangement area of the gradient portion 141 corresponds to the existence area of the refrigerant pipe 50 (the bent portion of the refrigerant pipe 50 disposed outside the side plate 60: see FIGS.
  • an outer peripheral rib 141 a protruding upward from the upper surface of the slope 141 is provided on an outer edge portion of the lower case member 100 that does not come into contact with any of the outer wall and the partition wall 101.
  • the outer peripheral rib 141 a prevents the dew water falling on the inclined portion 141 from flowing down to the bottom of the fourth small chamber 140.
  • FIGS. 3A and 3B are cross-sectional views showing a boundary portion between the second small chamber 120 and the fourth small chamber 140 at a location adjacent to the evaporator 40.
  • a portion adjacent to the evaporator 40 (a portion in contact with the gradient portion 141) is lower than a portion adjacent to the condenser 20 (see FIG. 1). Therefore, when the side plate 60 of the evaporator 40 is placed on the partition wall 101, the side plate 60 is in a state of floating from the partition wall 101. Further, in the example shown in FIG.
  • the upper surface of the gradient portion 141 (the upper surface at the side contacting the partition wall 101) is located at a position lower than the lower end of the side plate 60 and at a position higher than the upper end of the partition wall 101.
  • a gap 103 having an elongated shape in a substantially horizontal direction is formed between the lower end of the side plate 60 and the upper surface of the slope 141, and the dew water dropped on the slope 141 passes through the gap 103 (FIG. 3A). It flows down to the second small chamber 120 side (through the path indicated by the thick arrow in the middle). Further, in the example shown in FIG.
  • the upper surface of the gradient portion 141 (the upper surface on the side that is in contact with the partition wall 101) is at a position higher than the lower end of the side plate 60.
  • a gap 103 having an elongated shape in a substantially horizontal direction is generated therebetween.
  • the condensed water that has fallen on the inclined section 141 flows through the gap 103 (through a path indicated by a thick arrow in FIG. 3B) and flows down to the second small chamber 120 side.
  • the dew condensation water generated on the fourth small chamber 140 side is returned to the second small chamber 120 side by the gradient portion 141 and the gap 103, and the second The water can be drained from the drain hole 102 together with the dew water generated in the two small chambers 120.
  • the gap 103 is an opening that allows the second small chamber 120 and the fourth small chamber 140 to communicate with each other, an increase in the area of the gap 103 causes a decrease in efficiency of the dehumidifying and drying unit.
  • the area of the gap 103 can be suppressed, and a decrease in the efficiency of dehumidification and drying can be suppressed.
  • the gap 103 can be elongated in a substantially horizontal direction, the entire gap 103 is unlikely to be clogged with dust or rust. In other words, it is possible to avoid the occurrence of water leakage due to a problem of drainage due to the clogging of the gap 103, and it is possible to more reliably prevent water leakage due to dew condensation water.
  • the slope portion 141 is not formed so as to be in contact with the entire partition wall 101, but is formed so as to be in contact with the partition wall 101 only at a position adjacent to the evaporator 40. I have.
  • the present invention is not limited to this, and the slope portion 141 may be formed so as to be in contact with the partition wall 101 including at least a portion adjacent to the evaporator 40.
  • the slope portion 141 may be formed so as to be in contact with the entire partition wall 101.
  • the fourth small chamber 140 since the bottom of the fourth small chamber 140 is raised in the area where the gradient section 141 is formed, if the area of the gradient section 141 is increased, the capacity of the fourth small chamber 140 is reduced accordingly.
  • the fourth small chamber 140 also houses the expansion valve 30 and the refrigerant pipe 50 connected to the compressor 10 and the expansion valve 30. Therefore, the formation area of the gradient part 141 is a minimum necessary area as shown in FIGS. 1 and 2, and if the volume of the fourth small chamber 140 is secured, the expansion valve 30 and the refrigerant pipe 50 are It is preferable because it can be easily stored.
  • the area where the gap 103 shown in FIG. 3 is formed in the partition wall 101 is not the entire area of the partition wall 101 but only the area adjacent to the evaporator 40. It is preferable that This is because when the gap 103 extends to the area adjacent to the condenser 20, the air that has escaped from the gap 103 in the area adjacent to the evaporator 40 to the fourth small chamber 140 is removed from the gap 103 in the area adjacent to the condenser 20. This is because a detour path such as returning to the second small chamber 120 may occur, and the efficiency of the dehumidifying and drying unit may be significantly reduced. If the gap 103 is not formed in a region adjacent to the condenser 20, the formation of such a bypass can be avoided, and a decrease in efficiency in the dehumidifying and drying unit can be suppressed.
  • FIG. 6 and 7 are views showing the lower case member 100 according to the second embodiment, FIG. 6 is a perspective view of the lower case member 100 as viewed obliquely from above, and FIG. 7 is a plan view thereof. .
  • the fourth small chamber 140 in which the gradient portion 141 is formed accommodates the expansion valve 30, the compressor 10, and the refrigerant pipe 50 connected to the expansion valve 30. Therefore, the fourth small chamber 140 requires an accommodation space for it. It is.
  • the vibration generated in the compressor 10 is transmitted to the refrigerant pipe 50 connected to the compressor 10 and the expansion valve 30 in particular, it is necessary to prevent breakage due to the vibration.
  • the refrigerant pipe 50 to which such vibration is transmitted is bent between the connecting members, and has a structure in which a stress caused by vibration is released at the bent portion.
  • the refrigerant pipe 50 is configured to be bent in a vertical direction.
  • the lower case member 100 according to the second embodiment solves such a problem, and as shown in FIGS. 6 and 7, a groove 142 having a depth in the vertical direction is provided in the inclined portion 141. I have.
  • a suitable application example of the dehumidifying and drying unit described in the first and second embodiments is a washing and drying machine.
  • a washing and drying machine is equipped with a dehumidifying and drying unit for drying laundry, and an air outlet of the dehumidifying and drying unit is connected to a washing tub via a duct.
  • a blower fan for sending dry air generated by the dehumidifying and drying unit to the washing tub is arranged.
  • Such a structure is a known structure in a washing and drying machine.
  • the application example of the dehumidifying / drying unit of the present invention is not limited to this, but may be applied to a dehumidifier (including a floor-mounted indoor air conditioner) and the like.
  • a dehumidifier including a floor-mounted indoor air conditioner
  • dew water generated in the dehumidifying / drying unit is discharged to the drain hole 102 or the check valve 71. After being discharged from, it is collected in a water storage tank.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Detail Structures Of Washing Machines And Dryers (AREA)
  • Materials For Medical Uses (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)

Abstract

This dehumidifying and drying unit has, as a portion of an air ventilation path, a lower case member (100) provided with: a second small chamber (120) in which an evaporator (40) and a condenser (20) are arranged; and a fourth small chamber (140) partitioned from the second small chamber (120) by a partition wall (101). The fourth small chamber (140) is provided with a gradient part (141) arranged to be connected to the partition wall (101) and having an upper surface formed as an inclined surface that is lower toward the partition wall (101). The upper surface of the gradient part (141) is positioned lower than the lower end of a side plate on the partition wall (101) or higher than the upper end of the partition wall (101), and a long-thin gap (103) is formed between the lower end of the side plate (60) and the upper surface of the gradient part (141).

Description

除湿乾燥ユニットおよび洗濯乾燥機Dehumidification drying unit and washing dryer
 本発明は、乾燥空気を生成する除湿乾燥ユニットおよびそれを用いた洗濯乾燥機に関する。 The present invention relates to a dehumidifying / drying unit for generating dry air and a washing / drying machine using the same.
 従来、洗濯機能と乾燥機能との両方を備えた洗濯乾燥機が製品化されている。このような洗濯乾燥機は、洗濯槽に乾燥空気を送り込み、洗濯および脱水の終了した洗濯物を乾燥させるようになっている。このため、洗濯乾燥機は、乾燥空気を生成するための除湿乾燥ユニットを備えている。 洗濯 Conventionally, a washing / drying machine having both a washing function and a drying function has been commercialized. Such a washing / drying machine sends dry air into a washing tub to dry laundry that has been washed and dehydrated. For this reason, the washing and drying machine is provided with a dehumidifying and drying unit for generating dry air.
 従来の除湿乾燥ユニットは、空気吸入口および空気排出口を有するケース内に冷凍サイクルの構成要素を格納した構造を有している。このような従来の除湿乾燥ユニットの構成を図8~図11を参照して説明する。尚、冷凍サイクルを格納するケースは、通常、上ケース部材と下ケース部材とによって構成されるが、図8および図9では上ケース部材の図示を省略し、下ケース部材に冷凍サイクルの各構成要素を配置した状態を図示している。図8は除湿乾燥ユニットを斜め上方から見た斜視図であり、図9はその平面図である。また、図10は下ケース部材を斜め上方から見た斜視図であり、図11はその平面図である。 The conventional dehumidifying and drying unit has a structure in which the components of the refrigeration cycle are stored in a case having an air inlet and an air outlet. The configuration of such a conventional dehumidifying and drying unit will be described with reference to FIGS. The case for storing the refrigeration cycle is usually composed of an upper case member and a lower case member, but the illustration of the upper case member is omitted in FIGS. The state which arranged the element is illustrated. FIG. 8 is a perspective view of the dehumidifying / drying unit as viewed obliquely from above, and FIG. 9 is a plan view thereof. FIG. 10 is a perspective view of the lower case member as viewed obliquely from above, and FIG. 11 is a plan view thereof.
 図8および図9に示すように、従来の除湿乾燥ユニットでは、下ケース部材500の上に、冷凍サイクルの各構成要素、すなわち、圧縮機10、凝縮器20、膨張弁30および蒸発器40が固定配置されている。また、これらの構成要素は、冷媒を循環させる冷媒管50によって接続されている。 As shown in FIGS. 8 and 9, in the conventional dehumidifying and drying unit, on the lower case member 500, each component of the refrigeration cycle, that is, the compressor 10, the condenser 20, the expansion valve 30, and the evaporator 40 are provided. It is fixedly arranged. These components are connected by a refrigerant pipe 50 for circulating a refrigerant.
 このような除湿乾燥ユニットの内部では、空気吸入口から空気排出口へとつながる通気経路が形成され、この通気経路内には、凝縮器20および蒸発器40が配置され、これらの配置順序は、空気の流れ方向に沿って蒸発器40が上流側、凝縮器20が下流側である。蒸発器40は、空気吸入口から取り入れられる空気を冷却し、空気内の水分を結露させて取り除く。水分を除かれた空気は、凝縮器20において温められ、乾燥空気となって空気排出口から排出される。除湿乾燥ユニットによって生成される乾燥空気は、洗濯物の乾燥に使用される。 Inside such a dehumidifying and drying unit, a ventilation path is formed from the air intake port to the air exhaust port, and in this ventilation path, the condenser 20 and the evaporator 40 are arranged. The evaporator 40 is on the upstream side and the condenser 20 is on the downstream side along the flow direction of air. The evaporator 40 cools the air taken in from the air inlet, and removes moisture in the air by dew condensation. The air from which the moisture has been removed is warmed in the condenser 20, becomes dry air, and is discharged from the air outlet. The drying air generated by the dehumidifying drying unit is used for drying the laundry.
 下ケース部材500は、図10および図11に示すように、外壁および内部の仕切り壁によって複数の小室に区分されている。具体的には、下ケース部材500は、第1小室110、第2小室120、第3小室130、第4小室140、および第5小室150を有している。 As shown in FIGS. 10 and 11, the lower case member 500 is divided into a plurality of small chambers by an outer wall and an inner partition wall. Specifically, the lower case member 500 has a first small room 110, a second small room 120, a third small room 130, a fourth small room 140, and a fifth small room 150.
 第1小室110は、空気吸入口に繋がっており、空気吸入口から取り入れられる空気が最初に入る小室である。尚、図8~図11に示す例では、空気吸入口は上ケース部材側に設けられるものであり図示されていない。第2小室120は、その上方に凝縮器20および蒸発器40が配置される小室である。第3小室130は、空気排出口に繋がっており、乾燥空気を空気排出口から外部に排出する小室である。尚、図8~図11に示す例では、空気排出口は上ケース部材と下ケース部材500とに跨って設けられるものであり、空気排出口の下半分のみが図示されている。また、第4小室140には膨張弁30が配置され、第5小室には圧縮機10が配置されている。 The first small chamber 110 is connected to the air inlet, and is the first chamber into which the air taken in from the air inlet enters first. In the examples shown in FIGS. 8 to 11, the air inlet is provided on the upper case member side and is not shown. The second small chamber 120 is a small chamber in which the condenser 20 and the evaporator 40 are arranged above. The third small chamber 130 is connected to the air outlet, and is a small chamber that discharges dry air from the air outlet to the outside. Note that, in the examples shown in FIGS. 8 to 11, the air outlet is provided so as to straddle the upper case member and the lower case member 500, and only the lower half of the air outlet is shown. The expansion valve 30 is arranged in the fourth small chamber 140, and the compressor 10 is arranged in the fifth small chamber.
 第1小室110、第2小室120および第3小室130は、ほぼ一直線に連なっており、これらの小室によって通気経路が形成されている。すなわち、通気経路を流れる空気が第2小室120を通過する時に、凝縮器20および蒸発器40の除湿乾燥作用によって乾燥空気が得られるようになっている。 The first small chamber 110, the second small chamber 120, and the third small chamber 130 are connected in a substantially straight line, and a ventilation path is formed by these small chambers. That is, when the air flowing through the ventilation path passes through the second small chamber 120, dry air is obtained by the dehumidifying and drying action of the condenser 20 and the evaporator 40.
 凝縮器20および蒸発器40は、図8および図9に示すように、2枚の側板60,60の間に冷媒管50を蛇行して配置した熱交換器である。2枚の側板60,60は、凝縮器20および蒸発器40において共通化することができる。凝縮器20では圧縮機10から膨張弁30へ流れる高温冷媒が冷媒管50に通され、蒸発器40では膨張弁30から圧縮機10へ流れる低温冷媒が冷媒管50に通される。 8) The condenser 20 and the evaporator 40 are heat exchangers in which the refrigerant pipes 50 are arranged in a meandering manner between the two side plates 60, 60 as shown in FIGS. The two side plates 60, 60 can be shared by the condenser 20 and the evaporator 40. In the condenser 20, high-temperature refrigerant flowing from the compressor 10 to the expansion valve 30 is passed through the refrigerant pipe 50, and in the evaporator 40, low-temperature refrigerant flowing from the expansion valve 30 to the compressor 10 is passed through the refrigerant pipe 50.
 また、第2小室120と第4小室140との間には仕切り壁101が設けられており、凝縮器20および蒸発器40における一方の側板60(図8における右側の側板60)は、仕切り壁101の上に載せられている。これにより、第2小室120と第4小室140との間が仕切り壁101と側板60とによって遮断され、非連通とされている。 Further, a partition wall 101 is provided between the second small chamber 120 and the fourth small chamber 140, and one side plate 60 (the right side plate 60 in FIG. 8) of the condenser 20 and the evaporator 40 is a partition wall. It is mounted on 101. As a result, the space between the second small chamber 120 and the fourth small chamber 140 is blocked by the partition wall 101 and the side plate 60, and the communication is not established.
 ここで、第2小室120と第4小室140との間を非連通とすることは、除湿乾燥ユニットにおける効率を高めるために重要である。すなわち、第2小室120と第4小室140との間が遮断されずに連通状態となっている場合、通気経路が第4小室140にまで拡がり、通気経路を通る空気の一部が第2小室120を通過せずに、第4小室140を経由して流れることが起こり得る。この時、第4小室140を経由して流れる空気は、凝縮器20および蒸発器40による除湿乾燥作用を十分に受けることなく、湿った空気のままで空気排出口から排出されるため、除湿乾燥ユニットの効率を低下させる。第2小室120と第4小室140との間を非連通とすれば、第4小室140を経由して空気が流れることを防止できる。 Here, it is important to make the communication between the second small chamber 120 and the fourth small chamber 140 non-communicative in order to increase the efficiency in the dehumidifying and drying unit. That is, when the communication between the second small chamber 120 and the fourth small chamber 140 is not interrupted and the communication state is established, the ventilation path extends to the fourth small chamber 140, and a part of the air passing through the ventilation path becomes the second small chamber. Flowing through the fourth compartment 140 without passing through 120 may occur. At this time, the air flowing through the fourth small chamber 140 is not sufficiently subjected to the dehumidifying and drying action of the condenser 20 and the evaporator 40, and is discharged from the air outlet as moist air. Decreases unit efficiency. If there is no communication between the second small chamber 120 and the fourth small chamber 140, it is possible to prevent air from flowing through the fourth small chamber 140.
 除湿乾燥ユニットを作動させる時、蒸発器40において結露した水分(結露水)は、重力によって下ケース部材500に落下する。具体的には、蒸発器40が配置される第2小室120の底部に結露水が落下する。第2小室120には排水孔102(図10参照)が設けられており、第2小室120に溜まった結露水は排水孔102に接続された排水ポンプ70(図8、図9参照)によって外部に排出できるようになっている。 (4) When the dehumidifying / drying unit is operated, water (condensed water) condensed in the evaporator 40 falls on the lower case member 500 due to gravity. Specifically, the dew condensation water falls on the bottom of the second small chamber 120 in which the evaporator 40 is arranged. The second small chamber 120 is provided with a drain hole 102 (see FIG. 10), and the dew condensation water accumulated in the second small chamber 120 is externally discharged by a drain pump 70 (see FIGS. 8 and 9) connected to the drain hole 102. Can be discharged to
 一方で、蒸発器40による結露水は、第2小室120のみでなく、第4小室140においても発生する。これは、蒸発器40に含まれる冷媒管50は蛇行して配置されており、このように配置される冷媒管50の屈曲部は、側板60の外側、すなわち第4小室140に存在するためである。蒸発器40に含まれる冷媒管50の屈曲部においても低温冷媒は流れているため、この部分でも結露水は発生し、発生した結露水は第4小室140の底部に落下する。 On the other hand, dew water generated by the evaporator 40 is generated not only in the second small chamber 120 but also in the fourth small chamber 140. This is because the refrigerant pipes 50 included in the evaporator 40 are arranged in a meandering manner, and the bent portion of the refrigerant pipes 50 arranged in this way exists outside the side plate 60, that is, in the fourth small chamber 140. is there. Since the low-temperature refrigerant flows also in the bent portion of the refrigerant pipe 50 included in the evaporator 40, dew condensation water is generated also in this portion, and the generated dew water falls to the bottom of the fourth small chamber 140.
 第4小室140に溜まる結露水は、少量であれば圧縮機10の動作熱によって蒸発するが、蒸発しきれずに所定量以上の結露水が溜まった場合、その結露水は第4小室140に設けられた逆止弁71(図8参照)から外部に排出されるようになっている。しかしながら、逆止弁71から排出される結露水は、排水ポンプ70によって排出されるものでなく、除湿乾燥ユニットを備える洗濯乾燥機においては床上への水漏れとなってしまうため、逆止弁71から結露水が排出されることは極力避けなければならない。 The condensed water that accumulates in the fourth small chamber 140 evaporates due to the operating heat of the compressor 10 if the amount is small. The check valve 71 (see FIG. 8) is discharged to the outside. However, the condensed water discharged from the check valve 71 is not discharged by the drain pump 70, and in a washing / drying machine having a dehumidifying / drying unit, water leaks onto the floor. Condensation water must be prevented from being discharged from the facility.
 これに対し、特許文献1には、通風経路と通風経路外の小室とを仕切る仕切り壁に溝状の排水路を設けた構成が開示されている。すなわち、通風経路外で発生した結露水を、上記排水路によって通風経路側に戻し、通風経路で発生する結露水と共に排水できる構成とされている。 On the other hand, Patent Literature 1 discloses a configuration in which a groove-shaped drainage channel is provided in a partition wall that separates a ventilation path from a small chamber outside the ventilation path. That is, the condensed water generated outside the ventilation path can be returned to the ventilation path side by the drainage path, and can be drained together with the condensed water generated in the ventilation path.
特開2010-63694号公報JP 2010-63694A
 上記特許文献1の構成では、排水路を設けて通風経路と通風経路外の小室とを連通させることで、除湿乾燥ユニットにおける効率低下が生じる。これは、上述したように、通風経路外の小室を経由した空気の流れが発生し、このような空気の流れは通風経路内での十分な除湿乾燥作用を受けずに外部に排出されてしまうためである。特許文献1では、このような効率低下を最小限に抑えるため、排水路は鉛直方向に細長い溝形状とされている。 In the configuration of Patent Document 1, the drainage channel is provided to connect the ventilation path with the small chamber outside the ventilation path, so that the efficiency of the dehumidifying and drying unit is reduced. This is because, as described above, air flows through the small chamber outside the ventilation path, and such air flow is discharged to the outside without being sufficiently dehumidified and dried in the ventilation path. That's why. In Patent Literature 1, in order to minimize such a decrease in efficiency, the drainage channel has a vertically elongated groove shape.
 しかしながら、排水路を細長い溝形状とした場合、排水路が埃や錆などで詰まる虞がある。排水路が詰まると、当然ながら通風経路外で発生した結露水を通風経路側へ戻すことはできず、図8および図9に示す除湿乾燥ユニットと同様に、結露水による水漏れが発生する虞がある。つまり、特許文献1における構成では、結露水による水漏れを確実に防止できるとは言えない。 However, if the drainage channel has an elongated groove shape, the drainage channel may be clogged with dust or rust. When the drainage channel is clogged, naturally, the dew condensation water generated outside the ventilation path cannot be returned to the ventilation path side, and similarly to the dehumidifying and drying unit shown in FIGS. There is. In other words, it cannot be said that the configuration in Patent Document 1 can reliably prevent water leakage due to dew condensation water.
 本発明は、上記課題に鑑みてなされたものであり、除湿乾燥の効率低下を抑制しながら、結露水による水漏れをより確実に防止できる除湿乾燥ユニットおよび洗濯乾燥機を提供することを目的とする。 The present invention has been made in view of the above problems, and it is an object of the present invention to provide a dehumidifying / drying unit and a washer / dryer that can more reliably prevent water leakage due to dew condensation while suppressing a decrease in the efficiency of dehumidifying and drying. I do.
 上記の課題を解決するために、本発明の第1の態様である除湿乾燥ユニットは、空気吸入口および空気排出口を有するケース内に、圧縮機、凝縮器、膨張弁および蒸発器からなる冷凍サイクルを格納した除湿乾燥ユニットであって、前記ケースは、下ケース部材と上ケース部材とから構成されており、前記下ケース部材は、前記空気吸入口から前記空気排出口を結ぶ通気経路の一部であって、前記蒸発器および前記凝縮器が配置される通気経路内小室と、前記通気経路内小室とは仕切り壁によって区分される通気経路外小室とを有しており、前記蒸発器は、2枚の側板の間に冷媒管を蛇行して配置した熱交換器であり、前記側板の一方が前記仕切り壁の上に載せられるように配置されるものであり、通気経路外小室には、前記仕切り壁と接するように配置され、その上面が前記仕切り壁に向かう方向に沿って低くなるような傾斜面となっている勾配部が設けられており、前記勾配部の上面は、前記仕切り壁の上端よりも高い位置に存在し、前記側板の下端と前記勾配部の上面との間には細長い形状の隙間が形成されていることを特徴としている。 In order to solve the above problems, a dehumidifying and drying unit according to a first aspect of the present invention includes a refrigeration system including a compressor, a condenser, an expansion valve, and an evaporator in a case having an air inlet and an air outlet. A dehumidifying / drying unit storing a cycle, wherein the case includes a lower case member and an upper case member, and the lower case member is a part of a ventilation path connecting the air inlet to the air outlet. Wherein the evaporator and the condenser are disposed in a ventilation path inside small chamber, and the ventilation path inside small chamber has a ventilation path outside small chamber divided by a partition wall, the evaporator, A heat exchanger in which a refrigerant pipe is arranged in a meandering manner between two side plates, and one of the side plates is disposed so as to be placed on the partition wall; Contact with the partition wall Is disposed so as to have an inclined surface such that an upper surface thereof becomes lower in a direction toward the partition wall, and an upper surface of the inclined portion is higher than an upper end of the partition wall. An elongated gap is formed between the lower end of the side plate and the upper surface of the inclined portion, which is located at a high position.
 上記の構成によれば、仕切り壁上の側板の下端と勾配部の上面との間に隙間が形成され、この隙間は略水平方向に細長い形状となる。通気経路外小室側で発生する結露水(蒸発器において側板の外側に存在する冷媒管により発生する結露水)は、勾配部および隙間によって通気経路内小室側に戻し、通気経路内小室で発生する結露水と共に排水することができる。隙間は、通気経路内小室と通気経路外小室とを連通させる開口となるため、この隙間の面積が大きくなると除湿乾燥ユニットにおける効率低下を招くことになるが、隙間は略水平方向に細長い形状であるため、その面積が抑えられ、除湿乾燥の効率低下を抑制することができる。また、隙間は略水平方向に細長い形状であるため、隙間の全体が埃や錆によって詰まることは起こりにくく、隙間の詰まりによる排水の不具合によって水漏れが発生することも回避でき、結露水による水漏れをより確実に防止することができる。 According to the above configuration, a gap is formed between the lower end of the side plate on the partition wall and the upper surface of the slope, and the gap has a shape that is elongated in a substantially horizontal direction. Condensed water generated on the small chamber side outside the ventilation path (condensed water generated by the refrigerant pipe existing outside the side plate in the evaporator) is returned to the small chamber inside the ventilation path by the slope portion and the gap, and is generated in the small chamber inside the ventilation path. Can be drained together with dew water. Since the gap is an opening communicating the small chamber inside the ventilation path and the small chamber outside the ventilation path, an increase in the area of the gap causes a decrease in efficiency in the dehumidifying and drying unit, but the gap is elongated in a substantially horizontal direction. Therefore, the area can be suppressed, and a decrease in the efficiency of dehumidification and drying can be suppressed. In addition, since the gap is elongated in a substantially horizontal direction, the entire gap is unlikely to be clogged with dust or rust, and it is possible to prevent water leakage due to drainage problems due to clogging of the gap. Leakage can be more reliably prevented.
 また、上記除湿乾燥ユニットでは、前記隙間は、前記蒸発器に隣接する領域のみに形成されており、前記凝縮器に隣接する領域には形成されていない構成とすることができる。 In the dehumidifying and drying unit, the gap may be formed only in a region adjacent to the evaporator, and may not be formed in a region adjacent to the condenser.
 上記の構成によれば、蒸発器に隣接する領域の隙間から通気経路外小室に抜けた空気が、凝縮器に隣接する領域の隙間から通気経路内小室に戻るといった迂回経路が生じることを回避でき、このような迂回経路の発生による除湿乾燥ユニットにおける効率低下を抑制できる。 According to the above configuration, it is possible to avoid the occurrence of a detour path in which air that escapes from the gap in the area adjacent to the evaporator to the small chamber outside the ventilation path returns to the small chamber in the ventilation path from the gap in the area adjacent to the condenser. In addition, it is possible to suppress a decrease in efficiency in the dehumidifying and drying unit due to the generation of such a bypass route.
 また、上記除湿乾燥ユニットでは、前記勾配部は、前記蒸発器に隣接する領域でのみ前記仕切り壁と接している構成とすることができる。 In the dehumidifying / drying unit, the gradient portion may be in contact with the partition wall only in a region adjacent to the evaporator.
 上記の構成によれば、前記勾配部による通気経路外小室の容積低下を最小限にすることができ、通気経路外小室内において膨張弁や冷媒管などの収容が容易となる。 According to the above configuration, it is possible to minimize a decrease in the volume of the small chamber outside the ventilation path due to the inclined portion, and it is easy to accommodate the expansion valve and the refrigerant pipe in the small chamber outside the ventilation path.
 また、上記除湿乾燥ユニットでは、前記勾配部の外縁部において、前記下ケース部材の外壁および前記仕切り壁の何れとも接触しない箇所に、前記勾配部の上面から上方に突設される外周リブが設けられている構成とすることができる。 In the dehumidifying and drying unit, an outer peripheral rib projecting upward from an upper surface of the gradient portion is provided at a position not in contact with any of an outer wall of the lower case member and the partition wall at an outer edge of the gradient portion. Configuration can be adopted.
 上記の構成によれば、勾配部上に落下した結露水が、通気経路外小室の底部に流れ落ちることを防止することができる。 According to the above configuration, it is possible to prevent the condensed water that has fallen on the inclined portion from flowing down to the bottom of the small chamber outside the ventilation path.
 また、上記除湿乾燥ユニットでは、前記勾配部には、鉛直方向に深さを有する溝部が形成されており、前記溝部内には、前記圧縮機または前記膨張弁と接続された冷媒管の屈曲部分が配置されている構成とすることができる。 Further, in the dehumidifying / drying unit, a groove having a depth in a vertical direction is formed in the slope, and a bent portion of a refrigerant pipe connected to the compressor or the expansion valve is formed in the groove. May be arranged.
 上記の構成によれば、勾配部上に振動を逃がすために屈曲させた冷媒管を配置する場合において、溝部内に冷媒管を配置することで、鉛直方向における冷媒管の屈曲スペースを確保することができる。 According to the above configuration, in the case of disposing the refrigerant pipe bent to release vibration on the gradient part, the refrigerant pipe is disposed in the groove to secure a bending space of the refrigerant pipe in the vertical direction. Can be.
 また、上記の課題を解決するために、本発明の第2の態様である洗濯乾燥機は、上記記載の除湿乾燥ユニットを備えていることを特徴としている。 洗濯 Further, in order to solve the above problem, a washing and drying machine according to a second aspect of the present invention is provided with the above-described dehumidifying and drying unit.
 本発明の除湿乾燥ユニットおよび洗濯乾燥機は、通気経路外小室側で発生する結露水(蒸発器において側板の外側に存在する冷媒管により発生する結露水)を、勾配部および隙間によって通気経路内小室側に戻し、通気経路内小室で発生する結露水と共に排水することができる。この時、隙間は略水平方向に細長い形状であるため、その面積が抑えられ、除湿乾燥の効率低下を抑制することができると共に、隙間全体が埃や錆によって詰まることは起こりにくく、隙間の詰まりによる排水の不具合によって水漏れが発生することも回避でき、結露水による水漏れをより確実に防止することができるといった効果を奏する。 The dehumidifying / drying unit and the washer / dryer of the present invention allow the dew water generated on the small chamber side outside the ventilation path (condensation water generated by the refrigerant pipe existing outside the side plate in the evaporator) to flow into the ventilation path by the slope portion and the gap. It can be returned to the small chamber side and drained together with the dew water generated in the small chamber in the ventilation path. At this time, since the gap has a shape that is elongated in the substantially horizontal direction, the area of the gap is suppressed, the efficiency of dehumidification and drying can be suppressed, and the entire gap is unlikely to be clogged with dust or rust. It is also possible to avoid the occurrence of water leakage due to the problem of drainage due to the above, and it is possible to more reliably prevent the water leakage due to the condensed water.
実施の形態1に係る除湿乾燥ユニットで用いられる下ケース部材の斜視図である。FIG. 4 is a perspective view of a lower case member used in the dehumidifying and drying unit according to Embodiment 1. 図1に示す下ケース部材の平面図である。It is a top view of the lower case member shown in FIG. (a),(b)は、実施の形態1に係る除湿乾燥ユニットにおいて、蒸発器に隣接する箇所での第2小室と第4小室との境界部分を示す断面図である。(A), (b) is sectional drawing which shows the boundary part of the 2nd small room and the 4th small room in the location adjacent to an evaporator in the dehumidification drying unit which concerns on Embodiment 1. FIG. 実施の形態1に係る除湿乾燥ユニットの変形例であり、下ケース部材の斜視図である。It is a modification of the dehumidifying and drying unit according to Embodiment 1, and is a perspective view of a lower case member. 図4に示す下ケース部材の平面図である。It is a top view of the lower case member shown in FIG. 実施の形態2に係る除湿乾燥ユニットで用いられる下ケース部材の斜視図である。FIG. 13 is a perspective view of a lower case member used in the dehumidifying and drying unit according to Embodiment 2. 図6に示す下ケース部材の平面図である。It is a top view of the lower case member shown in FIG. 除湿乾燥ユニットを示す図であり、下ケース部材に冷凍サイクルの各構成要素を配置した状態を示す斜視図である。It is a figure which shows a dehumidification drying unit, and is a perspective view which shows the state which arrange | positioned each component of the refrigeration cycle in the lower case member. 図8に示す除湿乾燥ユニットの平面図である。It is a top view of the dehumidification drying unit shown in FIG. 従来の除湿乾燥ユニットで用いられる下ケース部材の斜視図である。It is a perspective view of the lower case member used in the conventional dehumidification drying unit. 図10に示す下ケース部材の平面図である。It is a top view of the lower case member shown in FIG.
 〔実施の形態1〕
 以下、本発明の実施の形態について、図面を参照して詳細に説明する。本実施の形態1除湿乾燥ユニットは、図8および図9に示した除湿乾燥ユニットと類似した構成を有しており、下ケース部材の形状にのみ相違点を有している。このため、本実施の形態1では、図1および図2において下ケース部材100を示し、下ケース部材100における特徴点のみを説明する。図1は下ケース部材100を斜め上方から見た斜視図であり、図2はその平面図である。尚、図1および図2に示す下ケース部材100において、図10および図11に示した下ケース部材500と同様の構成については、同じ部材番号を付し、詳細な説明は省略する。
[Embodiment 1]
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The dehumidifying and drying unit according to the first embodiment has a configuration similar to that of the dehumidifying and drying unit shown in FIGS. 8 and 9, and differs only in the shape of the lower case member. Therefore, in the first embodiment, the lower case member 100 is shown in FIGS. 1 and 2, and only the features of the lower case member 100 will be described. FIG. 1 is a perspective view of the lower case member 100 as viewed obliquely from above, and FIG. 2 is a plan view thereof. In the lower case member 100 shown in FIGS. 1 and 2, the same components as those of the lower case member 500 shown in FIGS. 10 and 11 are denoted by the same reference numerals, and detailed description thereof will be omitted.
 本実施の形態1に係る下ケース部材100は、第4小室140の形状が図10および図11に示した下ケース部材500とは異なっている。具体的には、下ケース部材100における第4小室140は、勾配部141を有している。勾配部141は、第2小室120と第4小室140との間の仕切り壁101に連続するように設けられており、その上面は仕切り壁101に向かう方向(図2中の矢印A方向)に沿って低くなるような傾斜面となっている。また、勾配部141の配置領域は、平面視において、蒸発器40に含まれる冷媒管50(側板60の外側に配置される冷媒管50の屈曲部:図8および図9参照)の存在領域を含むように形成されている。これにより、第4小室140で発生する結露水は、勾配部141上に落下する。尚、勾配部141において、下ケース部材100の外壁および仕切り壁101の何れとも接触しない外縁部には、勾配部141の上面から上方に突設される外周リブ141aが設けられている。外周リブ141aは、勾配部141上に落下した結露水が、第4小室140の底部に流れ落ちることを防止するものである。 下 The lower case member 100 according to the first embodiment is different from the lower case member 500 shown in FIGS. 10 and 11 in the shape of the fourth small chamber 140. Specifically, the fourth small chamber 140 in the lower case member 100 has a slope 141. The slope portion 141 is provided so as to be continuous with the partition wall 101 between the second small chamber 120 and the fourth small chamber 140, and the upper surface thereof is in a direction toward the partition wall 101 (the direction of arrow A in FIG. 2). It is an inclined surface that becomes lower along. In addition, the arrangement area of the gradient portion 141 corresponds to the existence area of the refrigerant pipe 50 (the bent portion of the refrigerant pipe 50 disposed outside the side plate 60: see FIGS. 8 and 9) included in the evaporator 40 in a plan view. It is formed to include. As a result, the dew condensation water generated in the fourth small chamber 140 falls on the slope 141. In the slope 141, an outer peripheral rib 141 a protruding upward from the upper surface of the slope 141 is provided on an outer edge portion of the lower case member 100 that does not come into contact with any of the outer wall and the partition wall 101. The outer peripheral rib 141 a prevents the dew water falling on the inclined portion 141 from flowing down to the bottom of the fourth small chamber 140.
 図3(a),(b)は、蒸発器40に隣接する箇所での第2小室120と第4小室140との境界部分を示す断面図である。仕切り壁101は、蒸発器40に隣接する箇所(勾配部141と接する箇所)が、凝縮器20に隣接する箇所に比べて低くなっている(図1参照)。このため、仕切り壁101に蒸発器40の側板60が載せられた場合、側板60は仕切り壁101から浮いた状態となっている。また、図3(a)に示す例では、勾配部141の上面(仕切り壁101に接する辺での上面)は、側板60の下端よりも低い位置、かつ仕切り壁101の上端よりも高い位置に存在する。これにより、側板60の下端と勾配部141の上面と間には略水平方向に細長い形状の隙間103が生じ、勾配部141上に落下した結露水は隙間103を通って(図3(a)中の太線矢印で示す経路を通って)、第2小室120側へ流れ落ちる。また、図3(b)に示す例では、勾配部141の上面(仕切り壁101に接する辺での上面)は、側板60の下端よりも高い位置となっているが、側板60の下端と勾配部141の上面とを水平方向にも離間させることで、この間には略水平方向に細長い形状の隙間103が生じる。勾配部141上に落下した結露水は隙間103を通って(図3(b)中の太線矢印で示す経路を通って)、第2小室120側へ流れ落ちる。 FIGS. 3A and 3B are cross-sectional views showing a boundary portion between the second small chamber 120 and the fourth small chamber 140 at a location adjacent to the evaporator 40. In the partition wall 101, a portion adjacent to the evaporator 40 (a portion in contact with the gradient portion 141) is lower than a portion adjacent to the condenser 20 (see FIG. 1). Therefore, when the side plate 60 of the evaporator 40 is placed on the partition wall 101, the side plate 60 is in a state of floating from the partition wall 101. Further, in the example shown in FIG. 3A, the upper surface of the gradient portion 141 (the upper surface at the side contacting the partition wall 101) is located at a position lower than the lower end of the side plate 60 and at a position higher than the upper end of the partition wall 101. Exists. As a result, a gap 103 having an elongated shape in a substantially horizontal direction is formed between the lower end of the side plate 60 and the upper surface of the slope 141, and the dew water dropped on the slope 141 passes through the gap 103 (FIG. 3A). It flows down to the second small chamber 120 side (through the path indicated by the thick arrow in the middle). Further, in the example shown in FIG. 3B, the upper surface of the gradient portion 141 (the upper surface on the side that is in contact with the partition wall 101) is at a position higher than the lower end of the side plate 60. By separating the upper surface of the portion 141 also in the horizontal direction, a gap 103 having an elongated shape in a substantially horizontal direction is generated therebetween. The condensed water that has fallen on the inclined section 141 flows through the gap 103 (through a path indicated by a thick arrow in FIG. 3B) and flows down to the second small chamber 120 side.
 このように、本実施の形態1に係る下ケース部材100を用いる除湿乾燥ユニットでは、第4小室140側で発生する結露水を、勾配部141および隙間103によって第2小室120側に戻し、第2小室120で発生する結露水と共に排水孔102から排水することができる。また、隙間103は、第2小室120と第4小室140とを連通させる開口となるため、この隙間103の面積が大きくなると除湿乾燥ユニットにおける効率低下を招くことになる。これに対しては、隙間103の高さ方向の寸法を小さくすることで隙間103の面積を抑え、除湿乾燥の効率低下を抑制することができる。 As described above, in the dehumidifying and drying unit using the lower case member 100 according to the first embodiment, the dew condensation water generated on the fourth small chamber 140 side is returned to the second small chamber 120 side by the gradient portion 141 and the gap 103, and the second The water can be drained from the drain hole 102 together with the dew water generated in the two small chambers 120. In addition, since the gap 103 is an opening that allows the second small chamber 120 and the fourth small chamber 140 to communicate with each other, an increase in the area of the gap 103 causes a decrease in efficiency of the dehumidifying and drying unit. On the other hand, by reducing the dimension of the gap 103 in the height direction, the area of the gap 103 can be suppressed, and a decrease in the efficiency of dehumidification and drying can be suppressed.
 一方で、隙間103は略水平方向に細長い形状とすることができるため、隙間103の全体が埃や錆によって詰まることは起こりにくい。すなわち、隙間103の詰まりによる排水の不具合によって水漏れが発生することも回避でき、結露水による水漏れをより確実に防止することができる。 On the other hand, since the gap 103 can be elongated in a substantially horizontal direction, the entire gap 103 is unlikely to be clogged with dust or rust. In other words, it is possible to avoid the occurrence of water leakage due to a problem of drainage due to the clogging of the gap 103, and it is possible to more reliably prevent water leakage due to dew condensation water.
 尚、図1および図2に示す構成では、勾配部141は仕切り壁101の全体に接するように形成されてはおらず、蒸発器40に隣接する箇所でのみ仕切り壁101に接するように形成されている。しかしながら、本発明はこれに限定されるものではなく、勾配部141は、少なくとも蒸発器40に隣接する箇所を含んで仕切り壁101に接するように形成されていればよい。例えば図4および図5に示すように、勾配部141は仕切り壁101の全体に接するように形成されていてもよい。 In the configuration shown in FIGS. 1 and 2, the slope portion 141 is not formed so as to be in contact with the entire partition wall 101, but is formed so as to be in contact with the partition wall 101 only at a position adjacent to the evaporator 40. I have. However, the present invention is not limited to this, and the slope portion 141 may be formed so as to be in contact with the partition wall 101 including at least a portion adjacent to the evaporator 40. For example, as shown in FIGS. 4 and 5, the slope portion 141 may be formed so as to be in contact with the entire partition wall 101.
 但し、勾配部141の形成領域では第4小室140の底部が底上げされるため、勾配部141の領域を大きくすれば、その分、第4小室140の容量は小さくなる。また、図10および図11に示すように、第4小室140には膨張弁30や、圧縮機10および膨張弁30と接続される冷媒管50も収容される。そのため、勾配部141の形成領域は図1および図2に示すような必要最小限の領域とし、第4小室140の容積を確保すれば、第4小室140内において膨張弁30や冷媒管50の収容が容易となり好ましい。 However, since the bottom of the fourth small chamber 140 is raised in the area where the gradient section 141 is formed, if the area of the gradient section 141 is increased, the capacity of the fourth small chamber 140 is reduced accordingly. As shown in FIGS. 10 and 11, the fourth small chamber 140 also houses the expansion valve 30 and the refrigerant pipe 50 connected to the compressor 10 and the expansion valve 30. Therefore, the formation area of the gradient part 141 is a minimum necessary area as shown in FIGS. 1 and 2, and if the volume of the fourth small chamber 140 is secured, the expansion valve 30 and the refrigerant pipe 50 are It is preferable because it can be easily stored.
 また、図4および図5に示す構成であっても、仕切り壁101において図3に示す隙間103が形成される領域は、仕切り壁101の全体とはせずに蒸発器40に隣接する領域のみとすることが好ましい。これは、隙間103が、凝縮器20に隣接する領域にまでかかると、蒸発器40に隣接する領域の隙間103から第4小室140に抜けた空気が、凝縮器20に隣接する領域の隙間103から第2小室120に戻るといった迂回経路が生じてしまい、除湿乾燥ユニットにおける効率を大きく低下させる虞があるためである。凝縮器20に隣接する領域に隙間103を形成しなければ、このような迂回経路の形成を回避でき、除湿乾燥ユニットにおける効率低下も抑制できる。 Further, even in the configuration shown in FIGS. 4 and 5, the area where the gap 103 shown in FIG. 3 is formed in the partition wall 101 is not the entire area of the partition wall 101 but only the area adjacent to the evaporator 40. It is preferable that This is because when the gap 103 extends to the area adjacent to the condenser 20, the air that has escaped from the gap 103 in the area adjacent to the evaporator 40 to the fourth small chamber 140 is removed from the gap 103 in the area adjacent to the condenser 20. This is because a detour path such as returning to the second small chamber 120 may occur, and the efficiency of the dehumidifying and drying unit may be significantly reduced. If the gap 103 is not formed in a region adjacent to the condenser 20, the formation of such a bypass can be avoided, and a decrease in efficiency in the dehumidifying and drying unit can be suppressed.
 〔実施の形態2〕
 図6および図7は、本実施の形態2に係る下ケース部材100を示す図であり、図6は下ケース部材100を斜め上方から見た斜視図であり、図7はその平面図である。
[Embodiment 2]
6 and 7 are views showing the lower case member 100 according to the second embodiment, FIG. 6 is a perspective view of the lower case member 100 as viewed obliquely from above, and FIG. 7 is a plan view thereof. .
 勾配部141が形成される第4小室140には、膨張弁30や圧縮機10および膨張弁30と接続される冷媒管50が収容されるため、第4小室140にはそのための収容スペースが必要である。また、特に圧縮機10や膨張弁30と接続されている冷媒管50は、圧縮機10において発生する振動が伝わるものであるため、この振動による破損などを防止する必要がある。具体的には、このような振動の伝わる冷媒管50は接続部材間で屈曲して配管され、屈曲部において振動による応力を逃がす構造とされている。また、限られたスペースで冷媒管50を屈曲して配管するために、冷媒管50は鉛直方向に屈曲させる構造とされている。 The fourth small chamber 140 in which the gradient portion 141 is formed accommodates the expansion valve 30, the compressor 10, and the refrigerant pipe 50 connected to the expansion valve 30. Therefore, the fourth small chamber 140 requires an accommodation space for it. It is. In addition, since the vibration generated in the compressor 10 is transmitted to the refrigerant pipe 50 connected to the compressor 10 and the expansion valve 30 in particular, it is necessary to prevent breakage due to the vibration. Specifically, the refrigerant pipe 50 to which such vibration is transmitted is bent between the connecting members, and has a structure in which a stress caused by vibration is released at the bent portion. In addition, in order to pipe the refrigerant pipe 50 in a limited space, the refrigerant pipe 50 is configured to be bent in a vertical direction.
 一方、勾配部141の形成領域では第4小室140の底部が底上げされるため、勾配部141上に振動を逃がすために屈曲させた冷媒管50を配置しようとする場合、十分な屈曲スペースが確保できない場合もある。本実施の形態2に係る下ケース部材100は、このような課題を解決するものであり、図6および図7に示すように、勾配部141に鉛直方向に深さを有する溝部142を設けている。 On the other hand, since the bottom of the fourth small chamber 140 is raised in the formation area of the gradient part 141, a sufficient bending space is secured when the refrigerant pipe 50 bent to release vibration is to be disposed on the gradient part 141. There are times when you can't. The lower case member 100 according to the second embodiment solves such a problem, and as shown in FIGS. 6 and 7, a groove 142 having a depth in the vertical direction is provided in the inclined portion 141. I have.
 図6および図7に示す下ケース部材100を用いた除湿乾燥ユニットでは、勾配部141上に振動を逃がすために屈曲させた冷媒管50を配置する場合において、溝部142内に冷媒管50を配置することで、鉛直方向における冷媒管50の屈曲スペースを確保することができる。 In the dehumidifying / drying unit using the lower case member 100 shown in FIGS. 6 and 7, when the refrigerant pipe 50 bent to release vibration on the gradient section 141 is disposed, the refrigerant pipe 50 is disposed in the groove 142. By doing so, it is possible to secure a bending space of the refrigerant pipe 50 in the vertical direction.
 〔実施の形態3〕
 上記実施の形態1および2にて説明した除湿乾燥ユニットの好適な適用例としては、洗濯乾燥機が挙げられる。このような洗濯乾燥機は、洗濯物の乾燥用に除湿乾燥ユニットを搭載しており、除湿乾燥ユニットの空気排出口がダクトを介して洗濯槽に接続されている。また、ダクト内には、除湿乾燥ユニットにて生成される乾燥空気を洗濯槽に送るための送風ファンが配置されている。このような構造は、洗濯乾燥機においては公知の構成である。
[Embodiment 3]
A suitable application example of the dehumidifying and drying unit described in the first and second embodiments is a washing and drying machine. Such a washing and drying machine is equipped with a dehumidifying and drying unit for drying laundry, and an air outlet of the dehumidifying and drying unit is connected to a washing tub via a duct. In the duct, a blower fan for sending dry air generated by the dehumidifying and drying unit to the washing tub is arranged. Such a structure is a known structure in a washing and drying machine.
 但し、本発明の除湿乾燥ユニットの適用例はこれに限定されるものではなく、除湿機(床置き型の室内エアコンを含む)などにも適用可能である。このような除湿機において図10および図11に示す除湿乾燥ユニット(下ケース部材500を用いた除湿乾燥ユニット)を適用した場合、除湿乾燥ユニットにおいて生じる結露水は、排水孔102や逆止弁71から排出された後、貯水タンクに集められるようになっている。このため、除湿乾燥ユニットから貯水タンクへの排水経路は、排水孔102からの経路と逆止弁71からの経路との2つが必要であった。これに対して、下ケース部材100を用いた除湿乾燥ユニットを適用した場合には、除湿乾燥ユニットから貯水タンクへの排水経路は、排水孔102からの経路のみで良く、除湿機の構造を簡略化することができる。 However, the application example of the dehumidifying / drying unit of the present invention is not limited to this, but may be applied to a dehumidifier (including a floor-mounted indoor air conditioner) and the like. When the dehumidifying / drying unit (the dehumidifying / drying unit using the lower case member 500) shown in FIGS. 10 and 11 is applied to such a dehumidifier, dew water generated in the dehumidifying / drying unit is discharged to the drain hole 102 or the check valve 71. After being discharged from, it is collected in a water storage tank. For this reason, two drain paths from the dehumidifying and drying unit to the water storage tank, a path from the drain hole 102 and a path from the check valve 71, were necessary. On the other hand, when the dehumidifying / drying unit using the lower case member 100 is applied, the draining path from the dehumidifying / drying unit to the water storage tank may be only the path from the drain hole 102, and the structure of the dehumidifier is simplified. Can be
 今回開示した実施形態はすべての点で例示であって、限定的な解釈の根拠となるものではない。したがって、本発明の技術的範囲は、上記した実施形態のみによって解釈されるものではなく、特許請求の範囲の記載に基づいて画定される。また、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。 The embodiment disclosed this time is an example in all respects, and is not a basis for restrictive interpretation. Therefore, the technical scope of the present invention is not interpreted only by the above-described embodiments, but is defined based on the description of the claims. In addition, all changes within the meaning and scope equivalent to the claims are included.
 〔援用の記載〕
 本国際出願は、2018年7月20日に日本特許庁に出願された日本国特許出願第2018-136787号に基づく優先権を主張するものであり、日本国特許出願第2018-136787号の全内容を参照により本国際出願に援用する。
[Description of incorporation]
This international application claims priority based on Japanese Patent Application No. 2018-136787 filed with the JPO on July 20, 2018, and discloses the entirety of Japanese Patent Application No. 2018-136787. The contents are incorporated by reference into this international application.
10  圧縮機
20  凝縮器
30  膨張弁
40  蒸発器
50  冷媒管
60  側板
70  排水ポンプ
71  逆止弁
100  下ケース部材
101  仕切り壁
102  排水孔
103  隙間
110  第1小室
120  第2小室(通気経路内小室)
130  第3小室
140  第4小室(通気経路外小室)
141  勾配部
141a  外周リブ
142  溝部
150  第5小室
DESCRIPTION OF SYMBOLS 10 Compressor 20 Condenser 30 Expansion valve 40 Evaporator 50 Refrigerant pipe 60 Side plate 70 Drain pump 71 Non-return valve 100 Lower case member 101 Partition wall 102 Drain hole 103 Gap 110 First small room 120 Second small room (small room in ventilation path)
130 3rd small room 140 4th small room (small room outside ventilation path)
141 Slope 141a Outer peripheral rib 142 Groove 150 Fifth small chamber

Claims (6)

  1.  空気吸入口および空気排出口を有するケース内に、圧縮機、凝縮器、膨張弁および蒸発器からなる冷凍サイクルを格納した除湿乾燥ユニットであって、
     前記ケースは、下ケース部材と上ケース部材とから構成されており、
     前記下ケース部材は、
     前記空気吸入口から前記空気排出口を結ぶ通気経路の一部であって、前記蒸発器および前記凝縮器が配置される通気経路内小室と、
     前記通気経路内小室とは仕切り壁によって区分される通気経路外小室とを有しており、
     前記蒸発器は、2枚の側板の間に冷媒管を蛇行して配置した熱交換器であり、前記側板の一方が前記仕切り壁の上に載せられるように配置されるものであり、
     通気経路外小室には、前記仕切り壁と接するように配置され、その上面が前記仕切り壁に向かう方向に沿って低くなるような傾斜面となっている勾配部が設けられており、
     前記勾配部の上面は、前記仕切り壁の上端よりも高い位置に存在し、前記側板の下端と前記勾配部の上面との間には細長い形状の隙間が形成されていることを特徴とする除湿乾燥ユニット。
    A dehumidifying and drying unit containing a refrigeration cycle including a compressor, a condenser, an expansion valve, and an evaporator in a case having an air inlet and an air outlet,
    The case includes a lower case member and an upper case member,
    The lower case member,
    A part of a ventilation path connecting the air inlet to the air outlet, and a small chamber in a ventilation path in which the evaporator and the condenser are arranged;
    The ventilation path inside small chamber has a ventilation path outside small chamber divided by a partition wall,
    The evaporator is a heat exchanger in which a refrigerant pipe is arranged in a meandering manner between two side plates, and is arranged such that one of the side plates is placed on the partition wall,
    The ventilation path outside small chamber is disposed so as to be in contact with the partition wall, and a slope portion having an inclined surface whose upper surface becomes lower along a direction toward the partition wall is provided,
    An upper surface of the slope portion is present at a position higher than an upper end of the partition wall, and an elongated gap is formed between a lower end of the side plate and an upper surface of the slope portion. Drying unit.
  2.  請求項1に記載の除湿乾燥ユニットであって、
     前記隙間は、前記蒸発器に隣接する領域のみに形成されており、前記凝縮器に隣接する領域には形成されていないことを特徴とする除湿乾燥ユニット。
    The dehumidifying and drying unit according to claim 1,
    The dehumidifying and drying unit, wherein the gap is formed only in a region adjacent to the evaporator, and is not formed in a region adjacent to the condenser.
  3.  請求項1または2に記載の除湿乾燥ユニットであって、
     前記勾配部は、前記蒸発器に隣接する領域でのみ前記仕切り壁と接していることを特徴とする除湿乾燥ユニット。
    The dehumidifying and drying unit according to claim 1 or 2,
    The dehumidifying / drying unit, wherein the slope portion is in contact with the partition wall only in a region adjacent to the evaporator.
  4.  請求項1から3の何れか1項に記載の除湿乾燥ユニットであって、
     前記勾配部の外縁部において、前記下ケース部材の外壁および前記仕切り壁の何れとも接触しない箇所に、前記勾配部の上面から上方に突設される外周リブが設けられていることを特徴とする除湿乾燥ユニット。
    The dehumidifying and drying unit according to any one of claims 1 to 3,
    An outer peripheral rib projecting upward from the upper surface of the gradient portion is provided at a position on the outer edge of the gradient portion that does not contact any of the outer wall of the lower case member and the partition wall. Dehumidifying and drying unit.
  5.  請求項1から4の何れか1項に記載の除湿乾燥ユニットであって、
     前記勾配部には、鉛直方向に深さを有する溝部が形成されており、
     前記溝部内には、前記圧縮機または前記膨張弁と接続された冷媒管の屈曲部分が配置されていることを特徴とする除湿乾燥ユニット。
    The dehumidifying and drying unit according to any one of claims 1 to 4,
    A groove having a depth in the vertical direction is formed in the slope portion,
    A dehumidifying / drying unit, wherein a bent portion of a refrigerant pipe connected to the compressor or the expansion valve is disposed in the groove.
  6.  請求項1から5の何れか1項に記載の除湿乾燥ユニットを備えていることを特徴とする洗濯乾燥機。 A washing and drying machine comprising the dehumidifying and drying unit according to any one of claims 1 to 5.
PCT/JP2019/028078 2018-07-20 2019-07-17 Dehumidifying and drying unit and washing and drying machine WO2020017549A1 (en)

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CN201980046081.XA CN112424417B (en) 2018-07-20 2019-07-17 Dehumidification drying unit and washing and drying machine

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KR20210135805A (en) * 2020-05-06 2021-11-16 엘지전자 주식회사 Air inlet assembly and laundry treatment apparatus including the same

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JP7301835B2 (en) 2023-07-03
TW202007812A (en) 2020-02-16

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