WO2020017308A1 - Wire winding device and wire winding method - Google Patents

Wire winding device and wire winding method Download PDF

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Publication number
WO2020017308A1
WO2020017308A1 PCT/JP2019/026143 JP2019026143W WO2020017308A1 WO 2020017308 A1 WO2020017308 A1 WO 2020017308A1 JP 2019026143 W JP2019026143 W JP 2019026143W WO 2020017308 A1 WO2020017308 A1 WO 2020017308A1
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WO
WIPO (PCT)
Prior art keywords
wire
winding
flyer
nozzle
core
Prior art date
Application number
PCT/JP2019/026143
Other languages
French (fr)
Japanese (ja)
Inventor
佐藤 孝幸
Original Assignee
Nittoku株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nittoku株式会社 filed Critical Nittoku株式会社
Priority to EP19838164.2A priority Critical patent/EP3826039A4/en
Priority to CN201980042550.0A priority patent/CN112352299B/en
Publication of WO2020017308A1 publication Critical patent/WO2020017308A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/064Winding non-flat conductive wires, e.g. rods, cables or cords
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • H01F41/088Devices for guiding or positioning the winding material on the former using revolving flyers

Definitions

  • the present invention relates to a winding device and a winding method for winding a wire after storing the wire once.
  • a double-row spiral coil having first and second coils in which a wire is spirally wound and an inner crossover wire connecting inner peripheral ends of the first and second coils is known.
  • a winding device for a double-row spiral coil there has been proposed a device provided with a storage device for linearly drawing a wire and storing the wire (see JPH11-297559A).
  • this winding device as a pre-stage of winding, the wire rod fed from the tip of the flyer is drawn straight into a storage wire. Thereafter, the first winding is performed in which the flyer is revolved around the core and the wire fed from the tip of the flyer is wound around the core. Thereafter, a second winding is performed in which the core is rotated around the axis and the wire supplied from the wire storage means is wound around the core.
  • the winding start end and the winding end of the wire can be relatively easily formed in the double-row spiral coil drawn from the same outermost winding layer. Can be manufactured.
  • An object of the present invention is to provide a winding device and a winding method capable of winding a wire without causing turbulence even in a coil that winds a relatively large number of wires.
  • wire storage means for drawing wire drawn out from the tip of the flyer and storing the wire as a storage wire
  • winding means for winding the wire supplied from the wire storage means around a core.
  • a nozzle that is configured to be dividable along the axial direction and is capable of holding the wire that has been drawn out in a combined state, and a split piece movement that splits or combines the split pieces in the nozzle. And a mechanism.
  • a winding step including a wire storing step of drawing in a wire rod fed from a tip of a flyer and storing the wire rod as a storage wire, and a winding step of winding the stored wire rod around a core.
  • a wire holding step of holding the drawn wire by a nozzle is performed after the wire storing step, and the winding step is performed after the wire holding step.
  • FIG. 1 is a front view showing a winding device according to a first embodiment of the present invention.
  • FIG. 2 is a sectional view taken along line II-II of FIG.
  • FIG. 3 is a cross-sectional view corresponding to FIG. 2 and shows a state where the stored wire is wound around a core.
  • FIG. 4 is a front view showing a state in which a wire before a stored wire is wound around a core.
  • FIG. 5 is a front view corresponding to FIG. 4 and shows a state where the stored wire is wound around a core.
  • FIG. 6 is a top view illustrating the winding device according to the second embodiment of the present invention.
  • FIG. 7 is a front view showing a partial cross section of the winding device of FIG. FIG.
  • FIG. 8 is a sectional view taken along the line VIII-VIII of FIG. 7, and shows a wire storage unit according to the second embodiment of the present invention.
  • FIG. 9 is an exploded configuration diagram illustrating a structure around a winding core of a winding device according to a second embodiment of the present invention.
  • FIG. 10 is a top view showing a state in which a wire in front of a wire stored in the winding device according to the second embodiment of the present invention is wound around a core.
  • FIG. 11 is a top view corresponding to FIG. 10 and shows a state in which the stored wire is wound around a core in the winding device according to the second embodiment of the present invention.
  • the winding device 9 includes a pair of spindle supports 2 and 3 on the base 1.
  • One spindle support 2 has a fixed base 2a fixed to the base 1, and a movable base 2b provided on the fixed base 2a.
  • the movable table 2b can be moved back and forth (left and right in FIG. 1) on the fixed table 2a by the movable table drive motor 4 and the ball screw 5. That is, the moving table 2b can move in a direction approaching the spindle support 3 and in a direction moving away from the spindle support 3.
  • the hollow spindle 10 is supported by the movable base 2b via a bearing so as to be rotatable around an axis.
  • a sleeve 11 is fixed to a proximal end side of the hollow portion 10a of the spindle 10.
  • the base end of the winding jig 12 is slidably accommodated in the sleeve 11 in the axial direction.
  • the tip 12a of the winding jig 12 is formed in a substantially circular cross-sectional shape.
  • the tip 12a of the winding jig 12 projects from the tip of the spindle 10 facing the spindle support 3 side.
  • the distal end portion 12a of the winding jig 12 forms a part of a winding core around which a wire 6 described later is wound.
  • a fitting concave portion 12c is formed on a distal end surface 12b of the distal end portion 12a of the winding jig 12.
  • the fitting recess 12c is fitted (fitted to a different diameter) so as to rotate integrally with a fitting convex member 24 fixed to a winding jig 23 on the flyer spindle 20 described later. Thereby, the winding jig 12 and the winding jig 23 rotate integrally.
  • a flange portion 12e is formed on a part of the outer periphery of the winding jig 12.
  • a spring 13 is interposed between the flange 12e and the tip of the sleeve 11.
  • a step portion 10b is formed on the inner periphery of the hollow portion 10a of the spindle 10. The winding jig 12 is urged by the spring 13 toward the distal end of the spindle 10 until the flange portion 12e contacts the step portion 10b of the hollow portion 10a.
  • the sleeve 11 protrudes from the base end of the spindle 10, and a gear 14 is fixed to this protruding portion.
  • a gear 16 is fixed to a drive shaft 15a of the spindle drive motor 15.
  • a belt 17 is wound around these gears 14 and 16. Therefore, when the spindle drive motor 15 is driven, the spindle 10 rotates together with the winding jig 12.
  • a cylindrical flyer spindle 20 is rotatably supported on the other spindle support 3 via a bearing.
  • An L-shaped flyer 30 is fixed to the flyer spindle 20.
  • a spline portion 21a formed on the outer periphery of the rotating shaft 21 is spline-coupled to the inner periphery of the flyer spindle 20 coaxially.
  • a winding jig support member 22 is rotatably and coaxially supported at the tip of the rotating shaft 21 via a bearing.
  • a winding jig 23, which constitutes a part of a winding core around which a wire 6 described later is wound, is coaxially fixed to the tip of the winding jig support member 22.
  • the winding jig 23 is formed in a substantially circular cross-sectional shape having substantially the same diameter as the distal end portion 12 a of the above-described winding jig 12.
  • a fitting convex member 24 protruding from the front end surface is fixed to the winding jig 23.
  • the winding jig 23, the flyer spindle 20, the rotating shaft 21, and the winding jig support member 22 are arranged coaxially with the spindle 10 described above.
  • the winding jig 23 is disposed so as to face the above-described winding jig 12 in the axial direction.
  • the rotating shaft 21 coaxially spline-coupled to the flyer spindle 20 can be moved in the axial direction with respect to the spindle support 3 by a sleeve drive motor 25 and a ball screw 26.
  • the base end of the spline portion 21a of the rotating shaft 21 projects rearward (to the right in FIG. 1) of the spindle support base 3, and the gear 31 is spline-coupled to the projected portion.
  • a gear 33 is fixed to the drive shaft 32a of the drive motor 32.
  • a belt 34 is wound around these gears 31 and 33.
  • a wire source 35 is disposed behind the spindle support 3.
  • the wire 6 fed from the wire source 35 is given a predetermined tension by a tension device 36, and then guided from the base end side to the hollow portion 21b of the rotating shaft 21, and a pulley 37 provided in the hollow portion 21b. It is guided around. Thereafter, the wire 6 escapes through the hole formed in the outer peripheral surface of the rotating shaft 21 to the outside of the rotating shaft 21, penetrates the gear 31, and reaches a through hole 20 a that passes through the flyer spindle 20 in the axial direction. The wire 6 that has escaped from the through hole 20a is guided to the pulley 38 at the tip of the flyer 30.
  • a lower chuck device 39 is provided beside the flyer 30.
  • the lower chuck device 39 has a main body 39b and a pair of holding pieces 39a provided to protrude upward from the main body 39b.
  • the pair of holding pieces 39a are opened and closed by fluid pressure.
  • the lower chuck device 39 grips the wire 6 by holding the tip of the wire 6 by a pair of holding pieces 39a.
  • the winding device 9 includes a wire storage unit 40 provided above the spindle support 3.
  • the wire storage means 40 includes a cylinder support 41, a wire pull-out cylinder 42, an upper chuck device 44, and a front-rear drive cylinder 45.
  • the cylinder support 41 is provided movably in the front-rear direction (the left-right direction in FIG. 1) with respect to the spindle support 3.
  • the rod 45 a of the front-rear drive cylinder 45 is attached to the cylinder support 41. Therefore, by driving the front-rear drive cylinder 45, the cylinder support table 41 can be moved.
  • a wire rod drawing cylinder 42 which is an air cylinder, is attached to the cylinder support 41.
  • the wire rod drawing cylinder 42 has a rod 42a extending downward.
  • An upper chuck device 44 is fixed to the tip (lower end) of the rod 42a.
  • the upper chuck device 44 is moved by the wire withdrawing cylinder 42 so as to be able to approach and separate from the winding core (the winding jig 23).
  • the upper chuck device 44 has a main body 44b and a pair of holding pieces 44a provided to protrude downward from the main body 44b.
  • the pair of holding pieces 44a are opened and closed by the fluid pressure.
  • the upper chuck device 44 grips the wire 6 by holding the wire 6 between a pair of holding pieces 44a.
  • the wire accumulating means 40 causes the upper chuck device 44 to grip the wire 6 fed from the tip of the flyer 30 and pulls the upper chuck device 44 upward in the drawing by contraction of the wire pull-out cylinder 42 to separate it from the flyer 30.
  • the wire 6 is configured to be drawn upward and stored.
  • the winding device 9 includes a nozzle 47 configured to be dividable along the axial direction and capable of holding an end of the wire 6 pulled out in a united state, and divided pieces 47 b on the left and right sides of the nozzle 47. 47c (FIGS. 2 and 3) and a separated piece moving mechanism (fluid pressure cylinder 48) for separating and combining the divided pieces.
  • the nozzle 47 in this embodiment is attached to the cylinder support 41 via a split piece moving mechanism (fluid pressure cylinder 48).
  • the nozzle 47 has a base 47d formed of a hexahedron and a cylindrical portion 47e protruding from the base 47d.
  • a through hole 47a extending in the central axis direction of the cylindrical portion 47e is formed so as to pass through the cylindrical portion 47e and the base portion 47d.
  • the nozzle 47 has a cylindrical part 47e and a base part 47d divided along the axial direction of the through hole 47a.
  • the nozzle 47 is attached to the cylinder support 41 via a split piece moving mechanism (fluid pressure cylinder 48) that splits or combines the left and right split pieces 47b and 47c.
  • the split piece moving mechanism in this embodiment is a fluid pressure cylinder 48 having a main body 48a and a pair of movable pieces 48b and 48c attached to the main body 48a and moved by fluid pressure.
  • the pair of movable pieces 48b and 48c are provided above the winding jig 23.
  • the main body 48a of the fluid pressure cylinder 48 has a cylinder support 41 so that the wire 6 passing through the winding jig 23 and extending in the vertical direction can be sandwiched from both sides by a pair of movable pieces 48b. Attached to.
  • the left and right divided pieces 47b and 47c of the nozzle 47 are attached to a pair of movable pieces 48b and 48c that move and separate by moving with the fluid pressure of the fluid pressure cylinder 48.
  • the left and right divided pieces 47b and 47c are attached so as to be independently movable left and right by a pair of movable pieces 48b and 48c.
  • the nozzle 47 is configured such that the wire 6 and the upper chuck device 44 that grips the wire 6 can be inserted between the left and right divided pieces 47 b and 47 c in a separated state.
  • the opposing surfaces of the left and right split pieces 47b and 47c are brought into contact with each other in a state where the wire 6 is inserted between the left and right split pieces 47b and 47c, as shown in FIG.
  • the wire 6 is accommodated in the through hole 47a.
  • the nozzle 47 holds the wire 6 movably in the longitudinal direction.
  • the nozzle 47 When the wire 6 gripped by the upper chuck device 44 is pulled out together with the contraction of the wire pull-out cylinder 42, the nozzle 47 according to the present embodiment is pulled in by the upper chuck device 44 being separated from the flyer 30 and is drawn in the vertical direction. Is configured to be able to hold the end of the wire 6 extending toward the flyer 40 side.
  • the winding device 9 includes a wire storage unit 40 that draws in the wire 6 fed from the tip of the flyer 30 to store the wire, a nozzle 47 that can hold an end of the wire 6 that has been drawn out, Is provided.
  • the winding method using the winding device 9 includes a wire storing process in which the wire 6 drawn out from the tip of the flyer 30 is drawn in and stored as a wire, and an end of the wire 6 drawn out after the wire storing process.
  • the coil to be obtained is a so-called alpha-winding (or also referred to as “outer-outer winding”) coil in which the inner peripheral end is connected and the winding start end and the winding end end of the wire 6 become the outermost layer.
  • a portion of the wire 6 unreeled from the tip of the flyer 30 before the stored portion is wound around the winding core (the winding jig 23). Is performed. These steps are described in detail below.
  • the wire rod withdrawing cylinder 42 of the wire storage means 40 is operated, and the upper chuck device 44 at the tip of the rod 42 a is lowered to the vicinity of the lower chuck device 39.
  • the winding jig 23 is retracted together with the rotating shaft 21 by the sleeve drive motor 25 so as not to hinder the lowering of the upper chuck device 44.
  • the fluid pressure cylinder 48 which is a split piece moving mechanism, separates a pair of movable pieces 48b, 48c and separates the left and right split pieces 47b, 47c of the nozzle 47 attached thereto.
  • the upper chuck device 44 is allowed to descend and ascend in the meantime.
  • the end of the wire 6 gripped by the lower chuck device 39 is gripped by the upper chuck device 44 by being pinched by the pair of holding pieces 44a. Let it. After that, the gripping of the wire 6 by the lower chuck device 39 is canceled. Subsequently, the rod 42a of the wire pull-out cylinder 42 is contracted, and the upper chuck device 44 holding the end of the wire 6 is raised as shown by a solid arrow in FIG. Thus, the wire 6 can be pulled out from the tip of the flyer 30 upward, and the drawn wire 6 can be relatively easily stored as a storage wire. As described above, since the wire storing step is performed by moving the upper chuck device 44 holding the wire 6 fed from the tip of the flyer 30 away from the flyer 30 and drawing the wire 6 held by the upper chuck device 44, The storage can be performed relatively easily.
  • the end of the wire 6 drawn out in the wire storing step is held by the nozzle 47.
  • the nozzle 47 is in a divided state as shown in FIG.
  • the nozzle 47 raises the upper chuck device 44 gripping the end of the wire 6 and pulls the wire 6 at the end near the flyer 30 (ie, between the upper chuck device 44 and the flyer 30 after being lifted).
  • the wire 6 is provided at a position where the wire 6 can hold the flyer 30 side end).
  • the fluid pressure cylinder 48 which is a split piece moving mechanism, brings the pair of movable pieces 48b and 48c closer to each other and combines the left and right split pieces 47b and 47c attached thereto as shown in FIG.
  • the wire rod 6 existing between the left and right divided pieces 47b and 47c is held by the combined nozzle 47 so as to be movable in the longitudinal direction.
  • the wire holding step is performed by uniting the divided nozzles 47 at the end of the drawn wire 6 on the flyer 30 side.
  • the first winding step is a winding step different from a second winding step described later.
  • a portion of the wire 6 unreeled from the tip of the flyer 30 before the stored portion is wound around the winding core (winding jig 23).
  • the winding jigs 12 and 23 are moved in directions approaching each other by the movement of the moving table 2b by the moving table drive motor 4 and the movement of the rotary shaft 21 by the sleeve drive motor 25 in FIG.
  • the wire 6 from the wire storage means 40 is also advanced by the movement of the winding jig 23 by the advance of the wire storage means 40 by the front-rear drive cylinder 45.
  • the drive motor 32 uses the first winding means for winding a portion of the wire 6 unreeled from the tip of the flyer 30 before the wire storing means 40 around the winding core (winding jig 23). (Winding means different from the second winding means described later). Thereby, the first-stage winding in the first winding step (a winding step different from the second winding step) is performed on the winding jig 23.
  • a relief groove 10c is formed on the distal end surface of the spindle 10.
  • ⁇ Second winding step> In this step, as shown in FIG. 5, the stored wire 6 is wound around a winding core (the tip 12 a of the winding jig 12).
  • the moving stage drive shown in FIG. With the movement of the movable base 2b by the motor 4, the spindle 10 is retracted from the winding jig 23 side. That is, the spindle 10 is moved away from the winding jig 23. At this time, since the winding jig 12 is urged by the spring 13, the contact between the end surfaces of the winding jigs 12 and 23 is maintained.
  • the distal end portion 12 a of the winding jig 12 protrudes from the distal end side of the spindle 10 by the retreat of the spindle 10.
  • the protruding portion of the tip portion 12a serves as a winding core for the second stage winding in this winding process.
  • the second-stage winding rotates the spindle 10 by driving the spindle drive motor 15 (FIG. 1) to thereby store the wire 6 stored on the wire storage means 40 side. Is wound around the outer periphery of the tip portion 12a of the winding jig 12 until a predetermined number of turns is reached. At this time, the spindle drive motor 15 (FIG. 1) constitutes second winding means for winding the wire 6 supplied from the wire storage means 40 around the winding core (the tip 12a of the winding jig 12).
  • the flyer 30 is also rotated synchronously with the spindle 10 to keep the positional relationship between the flyer 30 and the winding jigs 12 and 23 constant.
  • the wire withdrawing cylinder 42 (FIG. 1) of the wire storage means 40 is set in a free state by switching the pneumatic circuit. Accordingly, the upper chuck device 44 provided at the lower end of the rod 42a is in a state where it can be freely lowered as shown by the one-dot chain line arrow in FIG. As a result, the wire 6 stored as the storage wire at the time of the first-stage winding is supplied for winding as the upper chuck device 44 descends. Then, the resistance when air is discharged from the cylinder portion of the wire rod drawing cylinder 42 with the extension of the rod 42 a gives an appropriate tension to the wire rod 6.
  • the wire 6 is wound around the tip 12 a of the winding jig 12 by such winding.
  • the wire 6 is held by the nozzle 47 in the vicinity of the tip 12 a of the winding jig 12. Therefore, the axial position of the distal end portion 12a of the winding jig 12, which is the core of the wire 6, is regulated.
  • the wire 6 may move in the axial direction of the distal end portion 12 a of the winding jig 12, and the winding of the wire 6 may be disturbed.
  • the winding of the wire 6 is not disturbed.
  • the winding device 50 includes a flyer 62 that feeds out the wire 6 from the tip, similarly to the winding device 9 according to the first embodiment.
  • the winding device 50 includes a traverse mechanism 51 that moves the flyer 62 in the rotation axis direction.
  • three axes X, Y, and Z that are orthogonal to each other are set, and the X axis extends in a substantially horizontal horizontal direction, the Y axis extends in a substantially horizontal front-rear direction, and the Z axis extends in a substantially vertical direction.
  • the configuration of the wire device 50 will be described.
  • the traverse mechanism 51 includes a traverse motor 52 provided on a base 50a, a ball screw 53 connected to an output shaft of the traverse motor 52 and extending in the rotation axis direction of a flyer 62, A moving body 54a to which the screw 53 is screwed, a guide rail 55 arranged on the base 50a in parallel with the ball screw 53 to guide the moving body 54a, a moving body 54b guided by the guide rail 55, and a moving body And a movable table 56 to which 54a and 54b are attached.
  • the traverse motor 52 is driven, the moving bodies 54a and 54b are guided by the guide rail 55, and the moving table 56 moves in the X-axis direction.
  • a first head 57 is erected on a movable base 56 movably provided in the X-axis direction on the base 50a.
  • the first head 57 supports a base end side of a cylindrical first spindle shaft 59 that is rotatable via a bearing 58, and a non-rotatable second shaft on the inner periphery of the first spindle shaft 59 via a bearing 60.
  • An annular flange portion 59a is integrally provided at the tip of the first spindle shaft 59, and a flyer 62 is attached to the flange portion 59a.
  • the flyer 62 is attached at a position eccentric from the rotation axis of the first spindle shaft 59.
  • the flyer 62 is provided with a plurality of rollers 62 a for guiding the wire 6.
  • a tube 62b for feeding out the wire 6 is provided.
  • a flyer rotation motor 66 is provided on the movable base 56, and a pulley 67 is attached to an output shaft of the flyer rotation motor 66.
  • a pulley 65 is attached near the tip of the first spindle shaft 59, and the pulley 65 and the pulley 67 are connected via a belt 68.
  • the flyer rotation motor 66 is driven, the first spindle shaft 59 rotates, and the flyer 62 rotates about the rotation axis of the first spindle shaft 59.
  • a through hole 59b is formed in the first spindle shaft 59 to which the flyer 62 is attached so as to be near the flyer 62 and parallel to the rotation axis.
  • the wire 6 is inserted into the through hole 59b. That is, the wire 6 inserted into the through hole 59b is arranged so as to be parallel to the rotation axis of the flyer 62.
  • a through hole 61 a is formed in the first central body 61 coaxially with the rotation axis of the first spindle shaft 59.
  • a rod 69 is inserted into the through hole 61a.
  • the rod 69 is spline-engaged with the through hole 61 a and is movable in the rotation axis direction of the flyer 62, and is not rotatable with respect to the first central body 61.
  • the rod 69 is configured to be relatively movable with respect to the first central body 61, and a core (bobbin 71) is attached to the tip of the rod 69.
  • the winding core according to the second embodiment includes three disk-shaped flanges 71b, 71c, and 71d provided with a predetermined gap around a cylindrical winding drum 71a.
  • a notch 71e through which the wire 6 passes is formed in the bobbin 71 formed in the intermediate flange 71c.
  • a lock mechanism 72 to which a bobbin 71 as a winding core is attached is provided.
  • the lock mechanism 72 is configured so that the bobbin 71 is held between the distal ends of the rods 69 by the holding members 73.
  • the holding member 73 includes a coupling shaft 73a whose distal end is locked by the lock mechanism 72, and a holding plate 73b attached to the base end of the coupling shaft 73a.
  • the holding plate 73b holds one flange 71b of the bobbin 71 from the outside in a state where the holding plate 73b is attached to the tip of the rod 69.
  • the coupling shaft 73a is formed in a column shape having an outer diameter slightly smaller than the inner diameter of the bobbin 71 of the bobbin 71, and the length thereof is longer than the entire length of the bobbin 71a.
  • An annular groove 73c is formed around the distal end of the coupling shaft 73a.
  • the holding plate 73b is formed to have the same outer diameter as the outer diameter of one flange 71b of the bobbin 71.
  • the lock mechanism 72 is a hole formed by drilling along the axis from the tip of the rod 69, and is formed so as to intersect the coupling hole 72 a into which the coupling shaft 73 a of the holding member 73 can be inserted and the coupling hole 72 a.
  • An operating member 72d to be inserted into or removed from the annular groove 73c, a spring 72e for urging the operating member 72d in a direction to insert the sphere 72c into the annular groove 73c, and the like are provided.
  • a slit 71f extending in the axial direction from the end of the bobbin 71a of the bobbin 71 is formed.
  • the rod 69 has a projection 69a that can enter the slit 71f. Therefore, when the tip of the coupling shaft 73a inserted into the bobbin 71a of the bobbin 71 is inserted into the coupling hole 72a and the holding member 73 is attached to the rod 69, the protrusion 69a enters the slit 71f. , The rotation of the bobbin 71 with respect to the rod 69 is prohibited.
  • the winding device 50 is provided with a moving mechanism 75 for moving the bobbin 71 separately from the traverse mechanism 51.
  • the moving mechanism 75 moves the rod 69 provided with the bobbin 71 at the tip in the axial direction, and is provided behind the first head 57 that moves together with the moving table 56. It is supported by the frame 76.
  • the frame 76 is provided with a guide shaft 77 parallel to the rotation axis of the flyer 62.
  • the guide shaft 77 is installed on an upper portion of the frame 76 so as to be rotatable about its central axis.
  • a pulley 78a is attached to a rear end of the first spindle shaft 59 supported by the first head 57, which is located behind the first head 57.
  • a pulley 78b different from the pulley 78a is attached to the guide shaft 77 so as not to rotate with respect to the guide shaft 77.
  • the pulley 78a and the pulley 78b are connected via a belt 78c. Therefore, when the first spindle shaft 78 rotates, the guide shaft 77 also rotates.
  • the moving mechanism 75 has a second head 79 substantially parallel to the first head 57, and the guide shaft 77 is inserted through the second head 79.
  • the second head 79 is supported by the guide shaft 77 and is configured to be movable along the guide shaft 77.
  • the second head 79 supports a cylindrical second spindle shaft 81 that is rotatable via a bearing 80, and a second central body that cannot rotate via a bearing 82 on the inner periphery of the second spindle shaft 81. Support 83.
  • a pulley 84 is attached to the rear end of the second spindle shaft 81.
  • a pulley 85 is attached to a portion of the second head 79 where the guide shaft 77 is inserted so as to be rotatable with respect to the second head 79 and immovable in the axial direction.
  • the pulley 85 is configured not to rotate with respect to the guide shaft 77 and to be movable in the axial direction.
  • the pulley 84 and the pulley 85 are connected via a belt 86.
  • the second spindle shaft 81 is provided such that the rotation shaft is eccentric with the rotation shaft of the first spindle shaft 78.
  • the guide shaft 77 also rotates. Therefore, the rotation of the guide shaft 77 causes the second spindle shaft 81 to rotate in synchronization with the rotation of the first spindle shaft 78.
  • the second spindle shaft 81 has a through hole 81a through which the wire 6 is inserted.
  • a through hole 83a is formed coaxially with the through hole 61a of the first central body 61, and the rear end of the rod 69 is fixed to the through hole 83a so as not to move in the axial direction.
  • a core moving motor 87 is fixed to the moving base 56 covered by the frame 76, and a ball screw 88 parallel to the guide shaft 77 is connected to the output shaft of the core moving motor 87.
  • a pivotal support member 89 that pivotally supports the rear end of the ball screw 88 is provided on the movable table 56.
  • the ball screw 88 is screwed into a lower part of the second head 79. Accordingly, when the core moving motor 87 is driven, the second head 79 moves along the guide shaft 77, and the rod 69 fixed to the second central body 83 also moves in the axial direction.
  • the moving mechanism 75 can move the bobbin 71 provided at the tip of the rod 69 forward or backward by driving the core moving motor 87.
  • the winding device 50 draws in the wire 6 drawn out from the tip of the flyer 62, similarly to the winding device 9 according to the first embodiment.
  • a storage unit 90 for storing a storage line is provided.
  • the wire storage means 90 according to the second embodiment includes a rail 91 provided extending in the rotation axis direction of the flyer 62, a chuck device 92 movably attached to the rail 91, and a base plate at both ends of the rail 91.
  • the rail 91 is provided with a moving body 91a that moves along the rail 91, and the moving body 91a is provided with a chuck device 92.
  • the chuck device 92 includes a main body 92b and a pair of holding pieces 92a provided to protrude downward from the main body 92b.
  • the pair of holding pieces 92a are opened and closed by fluid pressure.
  • the moving body 91a is attached to one belt 95 extending between a pair of pulleys 93a and 93b.
  • the motor 94 is driven to circulate the belt 95 while the end of the wire 6 is held by the chuck device 92.
  • the chuck device 92 attached to the belt 95 moves away from the flyer 62 and the bobbin 71 along the rail 91 as shown by the solid arrow in FIG. Therefore, the wire storage means 90 can draw the wire 6 held by the chuck device 92 from the tip of the flyer 62 and store the wire by driving the motor 94.
  • the wire storage means 90 is attached to the base 50a via the three-axis moving device 96.
  • the three-axis moving device 96 is configured to be able to move the wire storage means 90 in three axial directions.
  • the three-axis moving device 96 is configured by a combination of X-axis, Y-axis, and Z-axis direction telescopic actuators 97 to 99.
  • the X-axis direction expansion / contraction actuator 97 is configured such that a follower 97c is moved by a ball screw 97b rotated by a motor 97a.
  • the Y-axis direction expansion / contraction actuator 98 is configured such that a follower 98c is moved by a ball screw 98b rotated by a motor 98a.
  • the Z-axis direction expansion / contraction actuator 99 is configured such that a follower 99c is moved by a ball screw 99b rotated by a motor 99a.
  • the housing 97d of the X-axis direction telescopic actuator 97 is attached to the base 50a via a mounting base 96a that is long in the X-axis direction.
  • a pair of followers 97c in the X-axis direction telescopic actuator 97 are provided at a predetermined interval, and a follower 98c of the Y-axis direction telescopic actuator 98 is attached to each of these followers 97c.
  • the housing 99d of the Z-axis direction telescopic actuator 99 is attached to the housing 98d of the Y-axis direction telescopic actuator 98.
  • a pair of Z-axis direction telescopic actuators 99 are provided at predetermined intervals in the X-axis direction, and a follower 99c of the pair of Z-axis direction telescopic actuators 99 It is installed extending in the X-axis direction.
  • the motors (servo motors) 98a to 99a of the telescopic actuators 97 to 99 are connected to a controller (not shown) and controlled based on a control signal from the controller.
  • the winding device 50 is configured so as to be dividable along the axial direction (that is, the X-axis direction), and is capable of holding the end of the wire 6 pulled out in a united state.
  • a split piece moving mechanism (fluid pressure cylinder 48) that splits and separates or combines split pieces 47b and 47c on the left and right sides of the nozzle 47.
  • the nozzle 47 and the split piece moving mechanism (fluid pressure cylinder 48) in the second embodiment are the same as those in the above-described first embodiment, and therefore, repeated description will be omitted.
  • the nozzle 47 and the split piece moving mechanism (fluid pressure cylinder 48) in the second embodiment are attached to the base 50a via the nozzle moving mechanism 100.
  • the nozzle moving mechanism 100 is configured by a combination of X-axis, Y-axis, and Z-axis direction expansion / contraction actuators 101 to 103.
  • the X-axis direction expansion / contraction actuator 101 is configured such that a follower 101c is moved by a ball screw 101b rotated by a motor 101a.
  • the Y-axis direction telescopic actuator 102 is configured such that a follower 102c is moved by a ball screw 102b rotated by a motor 102a.
  • the Z-axis direction telescopic actuator 103 is configured such that a follower 103c is moved by a ball screw 103b rotated by a motor 103a.
  • the split piece moving mechanism (fluid pressure cylinder 48) provided with the nozzle 47 is attached to one end of the extension plate 104 which is long in the X-axis direction.
  • the nozzle 47 is provided above the split piece moving mechanism (fluid pressure cylinder 48), and the split pieces 47b and 47c of the nozzle 47 are arranged so as to be separated in the Y-axis direction.
  • the nozzle 47 is arranged so that the through hole 47a faces the X axis in a state where the divided pieces 47b and 47c are united. That is, the split piece moving mechanism (fluid pressure cylinder 48) is attached to one end of the extension plate 104 such that the through hole 47a faces the X axis.
  • the other end of the extension plate 104 is attached to a follower 101c of the X-axis direction telescopic actuator 101 that can move in the X-axis direction.
  • the housing 101d of the X-axis direction telescopic actuator 101 is attached to the follower 103c of the Z-axis direction telescopic actuator 103 so that the extension plate 104 can move in the Z-axis direction together with the X-axis direction telescopic actuator 101.
  • the housing 103d of the Z-axis direction telescopic actuator 103 is attached to the follower 102c of the Y-axis direction telescopic actuator 102 so that the extension plate 104 can be moved in the Y-axis direction together with the Z-axis and X-axis direction telescopic actuators 101 and 103. . Then, the housing 102d of the Y-axis direction telescopic actuator 102 extends in the Y-axis direction and is fixed to the base 50a.
  • the nozzle moving mechanism 100 moves the nozzle 47 to a position where the drawn wire 6 extending in the X-axis direction can be sandwiched by the divided pieces 47b and 47c in a state where the divided pieces 47b and 47c of the nozzle 47 are separated from each other. . Thereafter, the split piece moving mechanism (fluid pressure cylinder 48) holds the wire 6 drawn out and extending in the X-axis direction by the nozzle 47 by combining the split pieces 47b and 47c.
  • the winding device 50 includes a wire storage unit 90 that draws in the wire 6 to store the wire, and a nozzle 47 that can hold an end of the drawn wire 6 on the flyer 62 side.
  • the winding method using the winding device 50 includes a wire storing step in which the wire 6 drawn out from the tip of the flyer 62 is drawn in and stored as a wire, and after the wire storing step, the wire 6 pulled out is connected to the flyer 62 side. And a winding step of winding the stored wire 6 around a winding core (bobbin 71).
  • the work of arranging the wire 6 on the winding device 50 is performed.
  • the wire 6 supplied from the wire source (not shown) is passed through a tension device (not shown) from the rear of the frame 76 to the second spindle shaft. 81 through the through hole 81a and the through hole 59b of the first spindle shaft 59 in order. Then, it is guided to a tube 62b at the tip of the flyer 62 via a plurality of rollers 62a provided on the flyer 62. Then, the wire 6 drawn out from the tube 62b is gripped by the chuck device 92 in the wire storage means 90.
  • the chuck device 92 grips the wire 6 in a state of approaching the flyer 62, then drives the motor 94 of the wire storage means 90 to circulate the belt 95, and moves the chuck device 92 attached to the belt 95 to the rail 91. Along with, as shown by the solid arrows in FIG. Thus, the wire 6 gripped by the chuck device 92 is drawn from the tip of the flyer 62 and stored.
  • the nozzle 47 is moved by the nozzle moving mechanism 100 to a standby position where the nozzle 47 is separated from the movement locus of the chuck device 92.
  • the end of the wire 6 drawn out in the wire storing step is held by the nozzle 47. More specifically, as shown in FIG. 10, the divided pieces 47b and 47c of the nozzle 47 are separated from each other by a dash-dot line by a fluid pressure cylinder 48 as a divided piece moving mechanism. Then, in a state where the divided pieces 47b and 47c are separated from each other, a position near the flyer 62 and at which the end on the flyer 62 side of the wire 6 extending in the X-axis direction can be sandwiched by the divided pieces 47b and 47c. The nozzle 47 is moved by the nozzle moving mechanism 100.
  • the first winding step is a winding step different from a second winding step described later.
  • a portion of the wire 6 unreeled from the tip of the flyer 62 before the stored portion is wound around the winding core (bobbin 71).
  • the flyer rotation motor 66 in FIG. 7 is driven to rotate the first spindle shaft 59 shown in FIG. 10 as shown by a solid arrow, and the flyer 62 provided on the first spindle shaft 59 is bobbin. Orbit around 71.
  • the wire 6 newly fed out from the tip of the flyer 62 that is, the wire 6 before the stored portion of the wire 6 is wound around the bobbin 71 until a predetermined number of turns is reached.
  • the flyer rotation motor 66 is configured to use first winding means (second later-described second means) for winding a portion of the wire 6 unreeled from the tip of the flyer 62 before the wire storage means 90 around the winding core (bobbin 71). Winding means different from the above winding means).
  • the winding core is the bobbin 71 in which three flanges 71b, 71c, 71d are formed around the winding drum 71a.
  • the wire 6 is wound around 71a, and the axial movement of the core (bobbin 71) is performed by a moving mechanism 75 (FIG. 7).
  • ⁇ Second winding step> the stored wire 6 is wound around the bobbin 71.
  • the wire 6 is wound around the winding drum 71a between the pair of flanges 71b and 71c on the wire storage means 90 side.
  • the nozzle 47 holding the wire 6 movably by uniting the divided pieces 47b and 47c is moved by the nozzle moving mechanism 100 to the bobbin 71 serving as the core thereof. Is wound around the bobbin 71.
  • the nozzle moving mechanism 100 rotates the united nozzle 47 around the winding core (bobbin 71) to thereby rotate the wire 6 supplied from the wire storage means 90 around the winding core (bobbin 71).
  • a second winding means for winding is constituted.
  • the bobbin 71 is projected from the first spindle shaft 59 by the moving mechanism 75 (FIG. 7), and the flyer 62 provided on the first spindle shaft 59 rotates around the bobbin 71. Interference with the nozzle 47 is prevented.
  • Reference numeral 92 indicates the approach to the nozzle 47 as indicated by a broken arrow, and the wire 6 passing through the nozzle 47 is sequentially wound around the bobbin 71 as a core.
  • a motor control means for controlling the motor 94 of the accumulating means 90 shown in FIG. 7 rotates the motor 94 which rotates in the reverse direction due to the approach of the chuck device 92 to the nozzle 47.
  • An appropriate tension is applied to the wire 6 wound around the bobbin 71 through the nozzle 47.
  • the wire 6 is wound around the bobbin 71 which is a winding core.
  • the wire 6 is held by the nozzle 47 around the bobbin 71.
  • the position of the wire 6 in the axial direction of the bobbin 71 is regulated.
  • the wire 6 may move in the axial direction of the bobbin 71, and the winding of the wire 6 may be disturbed.
  • the winding of the wire 6 is not disturbed.
  • the wire storage is performed. It is possible to relatively easily perform the storage. Further, since the nozzle 47 can be moved by the nozzle moving mechanism 100, the position of the wire 6 in the axial direction of the core (bobbin 71) can be controlled, and the variety of windings can be increased. .
  • the gripping of the end of the wire 6 by the chuck device 92 is released, and the cutter device (not shown) closes the bobbin 71 on the flyer 62 side.
  • the wire 6 is cut.
  • the lock mechanism 72 is released, and the bobbin 71, which is the core around which the wire 6 is wound, is detached from the tip of the rod 69 and discharged, thereby completing a series of winding operations.
  • the winding devices 9 and 50 include the wire storing means 40 and 90 for drawing in the wire 6 fed from the ends of the flyers 30 and 62 and storing the wire 6, and the wire supplied from the wire storing means 40 and 90. And a winding means (spindle drive motor 15, nozzle moving mechanism 100) for winding the winding 6 around the winding core (the end portion 12a of the winding jig 12, the bobbin 71).
  • a nozzle 47 capable of holding the wire 6 pulled out in a united state, and a split-piece moving mechanism (fluid pressure cylinder 48) for splitting or uniting the split pieces 47b and 47c of the nozzle 47. .
  • the wire storage means 40, 90 includes chucking devices 44, 92 which can move toward and away from the core (the leading end 12a of the winding jig 12, the winding jig 23, the bobbin 71).
  • the wire rods 6 fed from the ends of the flyers 30 and 62 are gripped by 44 and 92 and separated from the flyers 30 and 62 to store the wire rods. It is preferable that the end of the wire 6 pulled in by being separated from the flyers 30, 62 on the flyer 30, 62 side is provided so as to be held.
  • the apparatus further includes a nozzle moving mechanism 100 for moving the nozzle 47, and the nozzle moving mechanism 100 is configured so that the nozzle 47 in the united state can be circulated around the winding core (bobbin 71).
  • Winding means for winding the wire 6 supplied from the means 90 can also be configured.
  • another winding means (drive motor 32) for winding a portion of the wire 6 unreeled from the tips of the flyers 30, 62 before the wire storage means 40, 90 around the winding core (winding jig 23, bobbin 71).
  • a flyer rotation motor 66 A flyer rotation motor 66).
  • the winding method includes a wire storing step of drawing in the wire 6 fed from the tips of the flyers 30 and 62 and storing the wire 6 as a wire, and a winding core (the tip 12a of the winding jig 12; And a winding step of winding around the bobbin 71), wherein after the wire storing step, a wire holding step of holding the drawn wire 6 by the nozzle 47 is performed, and after the wire holding step, , A winding process is performed.
  • the wire storage process is performed by moving the chuck devices 44 and 92 holding the wire 6 fed from the tips of the flyers 30 and 62 away from the flyers 30 and 62 and drawing the gripped wire 6 into the chuck devices 44 and 92.
  • the wire rod holding step is performed by using a nozzle 47 configured to be dividable along the axial direction, and combining the divided nozzles 47 at the ends of the drawn wire rod 6 on the flyer 30 and 62 side. be able to.
  • the winding step is preferably performed by rotating the nozzle 47 around the winding core (bobbin 71) and winding the stored wire 6 around the winding core (bobbin 71). Also, between the wire storing step and the winding step, a portion of the wire 6 that is unreeled from the tips of the flyers 30 and 62 before the stored portion is wound around the winding core (the winding jig 23 and the bobbin 71). Preferably, another winding step for winding is performed.
  • the nozzle 47 capable of holding the wire 6 drawn in the combined state so as to be capable of being divided and the divided pieces 47b, 47c of the nozzle 47 are divided or combined. Since the split piece moving mechanism (fluid pressure cylinder 48) is provided, the end of the drawn wire 6 on the side of the core (the leading end portion 12a of the winding jig 12, the winding jig 23, the bobbin 71) after the wire storage is provided. By holding the portion by the nozzle 47, the position of the wire wound around the core (the tip 12 a of the winding jig 12, the winding jig 23, the bobbin 71) of the stored wire 6 is regulated by the nozzle 47.
  • the wire can be stored relatively easily. Further, if the nozzle 47 is moved by the nozzle moving mechanism 100, the position of the wire 6 on the winding core side can be controlled, and not only a spiral coil but also a spiral coil can be created. A variety of lines can be achieved. If the nozzle 47 is made to circulate around the winding core (bobbin 71), the stored wire 6 can be wound around the winding core (bobbin 71).
  • the coil can also be easily manufactured.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Coil Winding Methods And Apparatuses (AREA)

Abstract

A wire winding device (9) is provided with a wire storage means (40) for taking in and storing a wire material (6) unwound from the tip of a flyer (30); and a wire winding means (15) for winding the wire material (6) supplied from the wire storage means (40) around a winding core (12a, 23). The wire winding device is provided with a nozzle (47) which is configured to be dividable along an axial-core direction and capable of holding, in a combined state, the wire material (6) that has been unwound; and a divided-piece moving mechanism (48) for dividing or combining divided pieces of the nozzle (47).

Description

巻線装置及び巻線方法Winding device and winding method
 本発明は、線材を一度蓄線した後に巻線を行う巻線装置及び巻線方法に関する。 The present invention relates to a winding device and a winding method for winding a wire after storing the wire once.
 モータの小型化に対応したコイルとして、線材が緊密に巻回されて巻層の間に無用の間隙が形成されないようにするとともに、線材の巻始め端と巻終わり端とが同一の巻層に配線されるようにした、いわゆるアルファ巻(又は、「外外巻」ともいう。)コイルが知られている。 As a coil corresponding to the downsizing of the motor, the wire is wound tightly so that no unnecessary gap is formed between the winding layers, and the winding start end and the winding end end of the wire are formed on the same winding layer. 2. Description of the Related Art A so-called alpha-winding (or also referred to as "outside-outside winding") coil which is wired is known.
 このアルファ巻のコイルとして、線材を渦巻き状に巻回した第一、第二コイルと、この第一、第二コイルの内周端部どうしを結ぶ内側渡り線とを有する二列渦巻きコイルが知られている。そして、このような二列渦巻きコイルの巻線装置として、線材を直線的に引き込んで蓄線しておく蓄線手段を備えたものが提案されている(JPH11-297559A参照)。 As this alpha-wound coil, a double-row spiral coil having first and second coils in which a wire is spirally wound and an inner crossover wire connecting inner peripheral ends of the first and second coils is known. Have been. As such a winding device for a double-row spiral coil, there has been proposed a device provided with a storage device for linearly drawing a wire and storing the wire (see JPH11-297559A).
 この巻線装置では、巻線の前段階として、フライヤの先端から繰り出された線材を直線的に引き込んで蓄線とする。その後、フライヤを巻芯の回りで公転させてフライヤの先端から繰り出される線材を巻芯の回りに巻き付ける第一の巻線を行う。さらにその後、巻芯を軸回りで回転させて蓄線手段から供給される線材を巻芯の回りに巻き付ける第二の巻線を行う。 巻 線 In this winding device, as a pre-stage of winding, the wire rod fed from the tip of the flyer is drawn straight into a storage wire. Thereafter, the first winding is performed in which the flyer is revolved around the core and the wire fed from the tip of the flyer is wound around the core. Thereafter, a second winding is performed in which the core is rotated around the axis and the wire supplied from the wire storage means is wound around the core.
 この巻線装置では、各巻線部の外周から線材を導出することにより、線材の巻始め端と巻終わり端とが最外周の同一の巻層から引き出された二列渦巻きコイルを比較的容易に製造することができる。 In this winding device, by deriving the wire from the outer circumference of each winding portion, the winding start end and the winding end of the wire can be relatively easily formed in the double-row spiral coil drawn from the same outermost winding layer. Can be manufactured.
 JPH11-297559Aにおける巻線装置では、フライヤの先端から繰り出された線材を直線的に引き込んで蓄線とするので、巻線において巻芯に巻回される側の線材の位置は規制されない。このように、巻芯側の位置が規制されない状態で線材を巻芯に巻回させると、線材の巻乱れが生じるおそれがある。 In the winding device of JPH11-297559A, since the wire drawn out from the tip of the flyer is linearly drawn into a storage wire, the position of the wire wound on the winding core in the winding is not restricted. If the wire is wound around the core in a state where the position of the core is not regulated, the winding of the wire may be disturbed.
 巻芯側の位置の規制が困難な状態において、線材の巻乱れを防止するためには、蓄線における線材の長さを短くすることが考えられる。しかしながら、蓄線における線材の長さを短くすると、得られるコイルは小型のものとなり、比較的大型のコイルの製造が困難となる。 In a state where it is difficult to regulate the position of the winding core, it is conceivable to reduce the length of the wire in the storage wire in order to prevent winding of the wire. However, if the length of the wire in the storage wire is shortened, the obtained coil becomes small, and it becomes difficult to manufacture a relatively large coil.
 このため、JPH11-297559Aにおける巻線装置によって製造し得るコイルは、比較的小型のものに限定されるという問題がある。 Therefore, there is a problem that the coils that can be manufactured by the winding device in JPH11-297559A are limited to relatively small ones.
 本発明の目的は、比較的多くの線材を巻回するコイルであっても、巻乱れを生じさせることなく線材を巻回し得る巻線装置及び巻線方法を提供することにある。 An object of the present invention is to provide a winding device and a winding method capable of winding a wire without causing turbulence even in a coil that winds a relatively large number of wires.
 本発明のある態様によれば、フライヤの先端から繰り出された線材を引き込んで蓄線としておく蓄線手段と、前記蓄線手段から供給される前記線材を巻芯の回りに巻き付ける巻線手段とを備えた巻線装置であって、軸芯方向に沿って分割可能に構成され合体状態で引き出された前記線材を保持可能なノズルと、前記ノズルにおける分割片を分割し又は合体させる分割片移動機構とを備える。 According to an aspect of the present invention, wire storage means for drawing wire drawn out from the tip of the flyer and storing the wire as a storage wire, and winding means for winding the wire supplied from the wire storage means around a core. A nozzle that is configured to be dividable along the axial direction and is capable of holding the wire that has been drawn out in a combined state, and a split piece movement that splits or combines the split pieces in the nozzle. And a mechanism.
 本発明の別の態様によれば、フライヤの先端から繰り出された線材を引き込んで蓄線としておく蓄線工程と、蓄線された前記線材を巻芯の回りに巻き付ける巻線工程とを有する巻線方法であって、前記蓄線工程の後に、引き出された前記線材をノズルにより保持する線材保持工程が行われ、前記線材保持工程の後に、前記巻線工程が行われる。 According to another aspect of the present invention, there is provided a winding step including a wire storing step of drawing in a wire rod fed from a tip of a flyer and storing the wire rod as a storage wire, and a winding step of winding the stored wire rod around a core. In the wire method, a wire holding step of holding the drawn wire by a nozzle is performed after the wire storing step, and the winding step is performed after the wire holding step.
図1は、本発明の第1実施形態に係る巻線装置を示す正面図である。FIG. 1 is a front view showing a winding device according to a first embodiment of the present invention. 図2は、図1のII-II線断面図である。FIG. 2 is a sectional view taken along line II-II of FIG. 図3は、図2に対応する断面図であり、蓄線された線材が巻芯に巻回される状態を示す。FIG. 3 is a cross-sectional view corresponding to FIG. 2 and shows a state where the stored wire is wound around a core. 図4は、蓄線された線材の手前の線材が巻芯に巻回される状態を示す正面図である。FIG. 4 is a front view showing a state in which a wire before a stored wire is wound around a core. 図5は、図4に対応する正面図であり、蓄線された線材が巻芯に巻回される状態を示す。FIG. 5 is a front view corresponding to FIG. 4 and shows a state where the stored wire is wound around a core. 図6は、本発明の第2実施形態に係る巻線装置を示す上面図である。FIG. 6 is a top view illustrating the winding device according to the second embodiment of the present invention. 図7は、図6の巻線装置の一部断面を示す正面図である。FIG. 7 is a front view showing a partial cross section of the winding device of FIG. 図8は、図7のVIII-VIII線断面図であり、本発明の第2実施形態に係る蓄線手段を示す。FIG. 8 is a sectional view taken along the line VIII-VIII of FIG. 7, and shows a wire storage unit according to the second embodiment of the present invention. 図9は、本発明の第2実施形態に係る巻線装置の巻芯周囲の構造を示す分解構成図である。FIG. 9 is an exploded configuration diagram illustrating a structure around a winding core of a winding device according to a second embodiment of the present invention. 図10は、本発明の第2実施形態に係る巻線装置において蓄線された線材の手前の線材が巻芯に巻回される状態を示す上面図である。FIG. 10 is a top view showing a state in which a wire in front of a wire stored in the winding device according to the second embodiment of the present invention is wound around a core. 図11は、図10に対応する上面図であり、本発明の第2実施形態に係る巻線装置において蓄線された線材が巻芯に巻回される状態を示す。FIG. 11 is a top view corresponding to FIG. 10 and shows a state in which the stored wire is wound around a core in the winding device according to the second embodiment of the present invention.
 <第1実施形態>
 図1~図5を参照して、本発明の第1実施形態に係る巻線装置9について説明する。
<First embodiment>
A winding device 9 according to a first embodiment of the present invention will be described with reference to FIGS.
 図1に示すように、巻線装置9は、基台1上に、一対のスピンドル支持台2,3を備える。一方のスピンドル支持台2は、基台1に固定される固定台2aと、固定台2aに設けられる移動台2bと、を有する。移動台2bは、移動台駆動モータ4及びボールネジ5により、固定台2a上を前後(図1の左右)に移動可能となっている。すなわち、移動台2bは、スピンドル支持台3に近づく方向、及び、スピンドル支持台3から遠ざかる方向に移動可能である。 巻 線 As shown in FIG. 1, the winding device 9 includes a pair of spindle supports 2 and 3 on the base 1. One spindle support 2 has a fixed base 2a fixed to the base 1, and a movable base 2b provided on the fixed base 2a. The movable table 2b can be moved back and forth (left and right in FIG. 1) on the fixed table 2a by the movable table drive motor 4 and the ball screw 5. That is, the moving table 2b can move in a direction approaching the spindle support 3 and in a direction moving away from the spindle support 3.
 移動台2bには、中空のスピンドル10が、軸受を介して軸回りで回転自在に支持される。このスピンドル10の中空部10aの基端側には、スリーブ11が固定される。このスリーブ11には、巻治具12の基端側が、軸方向に摺動自在に収容される。 The hollow spindle 10 is supported by the movable base 2b via a bearing so as to be rotatable around an axis. A sleeve 11 is fixed to a proximal end side of the hollow portion 10a of the spindle 10. The base end of the winding jig 12 is slidably accommodated in the sleeve 11 in the axial direction.
 この巻治具12の先端部12aは、略円形断面形状に形成される。巻治具12の先端部12aは、スピンドル支持台3側を向くスピンドル10の先端側から突出する。巻治具12の先端部12aは、後述する線材6が巻き付けられる巻芯の一部を構成する。巻治具12の先端部12aの先端面12bには、嵌合凹部12cが形成される。この嵌合凹部12cは、後述するフライヤスピンドル20側の巻治具23に固定された嵌合凸部材24と一体に回転するように嵌合する(異径嵌合する)。これにより、巻治具12と巻治具23は一体に回転するようになっている。 先端 The tip 12a of the winding jig 12 is formed in a substantially circular cross-sectional shape. The tip 12a of the winding jig 12 projects from the tip of the spindle 10 facing the spindle support 3 side. The distal end portion 12a of the winding jig 12 forms a part of a winding core around which a wire 6 described later is wound. A fitting concave portion 12c is formed on a distal end surface 12b of the distal end portion 12a of the winding jig 12. The fitting recess 12c is fitted (fitted to a different diameter) so as to rotate integrally with a fitting convex member 24 fixed to a winding jig 23 on the flyer spindle 20 described later. Thereby, the winding jig 12 and the winding jig 23 rotate integrally.
 巻治具12の外周の一部にはフランジ部12eが形成される。このフランジ部12eとスリーブ11の先端との間には、スプリング13が介装される。スピンドル10の中空部10aの内周には、段部10bが形成される。巻治具12は、スプリング13により、フランジ部12eが中空部10aの段部10bに当接するまで、スピンドル10の先端方向に付勢される。 フ ラ ン ジ A flange portion 12e is formed on a part of the outer periphery of the winding jig 12. A spring 13 is interposed between the flange 12e and the tip of the sleeve 11. A step portion 10b is formed on the inner periphery of the hollow portion 10a of the spindle 10. The winding jig 12 is urged by the spring 13 toward the distal end of the spindle 10 until the flange portion 12e contacts the step portion 10b of the hollow portion 10a.
 スリーブ11は、スピンドル10の基端から突出しており、この突出部には、ギヤ14が固定される。スピンドル駆動モータ15の駆動軸15aにはギヤ16が固定される。これらのギヤ14,16にはベルト17が掛け回される。従って、スピンドル駆動モータ15が駆動すると、スピンドル10が巻治具12と共に回転する。 The sleeve 11 protrudes from the base end of the spindle 10, and a gear 14 is fixed to this protruding portion. A gear 16 is fixed to a drive shaft 15a of the spindle drive motor 15. A belt 17 is wound around these gears 14 and 16. Therefore, when the spindle drive motor 15 is driven, the spindle 10 rotates together with the winding jig 12.
 他方のスピンドル支持台3には、筒状のフライヤスピンドル20が、軸受を介して回動自在に支持される。フライヤスピンドル20には、L字型のフライヤ30が固設される。フライヤスピンドル20の内周には、同軸的に、回転軸21の外周に形成されたスプライン部21aがスプライン結合する。回転軸21の先端には、巻治具支持部材22が、軸受を介して回転自在に、かつ同軸的に支持される。巻治具支持部材22の先端には、後述する線材6が巻き付けられる巻芯の一部を構成する巻治具23が同軸的に固定される。 筒 A cylindrical flyer spindle 20 is rotatably supported on the other spindle support 3 via a bearing. An L-shaped flyer 30 is fixed to the flyer spindle 20. A spline portion 21a formed on the outer periphery of the rotating shaft 21 is spline-coupled to the inner periphery of the flyer spindle 20 coaxially. A winding jig support member 22 is rotatably and coaxially supported at the tip of the rotating shaft 21 via a bearing. A winding jig 23, which constitutes a part of a winding core around which a wire 6 described later is wound, is coaxially fixed to the tip of the winding jig support member 22.
 巻治具23は、前述の巻治具12の先端部12aと略同径の略円形断面形状に形成される。巻治具23には、その先端面から突出する嵌合凸部材24が固定される。巻治具23、フライヤスピンドル20、回転軸21、巻治具支持部材22は、前述したスピンドル10と同軸上に配置される。巻治具23は、前述した巻治具12と軸方向に対向するように配置される。 The winding jig 23 is formed in a substantially circular cross-sectional shape having substantially the same diameter as the distal end portion 12 a of the above-described winding jig 12. A fitting convex member 24 protruding from the front end surface is fixed to the winding jig 23. The winding jig 23, the flyer spindle 20, the rotating shaft 21, and the winding jig support member 22 are arranged coaxially with the spindle 10 described above. The winding jig 23 is disposed so as to face the above-described winding jig 12 in the axial direction.
 これにより、移動台2bがスピンドル支持台3側に移動すると、巻治具23と巻治具12の先端面12bとが接触し、嵌合凸部材24と嵌合凹部12cとが一体に回転するように嵌合する。このとき、巻治具12は、スプリング13により巻治具23に押し付けられる。これにより、巻治具23と巻治具12とは一体に連結される。 As a result, when the movable table 2b moves toward the spindle support table 3, the winding jig 23 and the tip end surface 12b of the winding jig 12 come into contact, and the fitting convex member 24 and the fitting concave section 12c rotate integrally. Fitting. At this time, the winding jig 12 is pressed against the winding jig 23 by the spring 13. Thereby, the winding jig 23 and the winding jig 12 are integrally connected.
 なお、フライヤスピンドル20に同軸的にスプライン結合する回転軸21は、スピンドル支持台3に対して、スリーブ駆動モータ25及びボールネジ26により、軸方向に移動可能である。 The rotating shaft 21 coaxially spline-coupled to the flyer spindle 20 can be moved in the axial direction with respect to the spindle support 3 by a sleeve drive motor 25 and a ball screw 26.
 回転軸21のスプライン部21aの基端側は、スピンドル支持台3の後側(図1の右側)に突出し、この突出部分にギヤ31がスプライン結合する。また、駆動モータ32の駆動軸32aには、ギヤ33が固定される。これらのギヤ31,33にはベルト34が掛け回される。これにより、回転軸21及びフライヤスピンドル20が、駆動モータ32によって回転駆動されると、フライヤ30先端部が巻治具23の回りを回転する。 The base end of the spline portion 21a of the rotating shaft 21 projects rearward (to the right in FIG. 1) of the spindle support base 3, and the gear 31 is spline-coupled to the projected portion. A gear 33 is fixed to the drive shaft 32a of the drive motor 32. A belt 34 is wound around these gears 31 and 33. Thus, when the rotating shaft 21 and the flyer spindle 20 are driven to rotate by the drive motor 32, the tip of the flyer 30 rotates around the winding jig 23.
 スピンドル支持台3の後方には、線材源35が配置される。この線材源35から繰り出された線材6は、テンション装置36により所定のテンションが与えられた後、回転軸21の中空部21bに基端側から導かれ、中空部21b内に設けられたプーリ37に掛け回されて案内される。その後、線材6は、回転軸21の外周面に形成された穴を通って回転軸21の外側に抜け出し、ギヤ31を貫通して、フライヤスピンドル20を軸方向に貫通する貫通孔20aに至る。この貫通孔20aから抜け出た線材6は、フライヤ30の先端のプーリ38に導かれる。 線 A wire source 35 is disposed behind the spindle support 3. The wire 6 fed from the wire source 35 is given a predetermined tension by a tension device 36, and then guided from the base end side to the hollow portion 21b of the rotating shaft 21, and a pulley 37 provided in the hollow portion 21b. It is guided around. Thereafter, the wire 6 escapes through the hole formed in the outer peripheral surface of the rotating shaft 21 to the outside of the rotating shaft 21, penetrates the gear 31, and reaches a through hole 20 a that passes through the flyer spindle 20 in the axial direction. The wire 6 that has escaped from the through hole 20a is guided to the pulley 38 at the tip of the flyer 30.
 フライヤ30の側方には、下側チャック装置39が設けられる。下側チャック装置39は、本体部39bと、本体部39bから上方に突出するように設けられる一対の挟持片39aとを有する。一対の挟持片39aは、流体圧により開閉する。下側チャック装置39は、線材6の先端を一対の挟持片39aによって挟持することにより、線材6を把持する。 下 A lower chuck device 39 is provided beside the flyer 30. The lower chuck device 39 has a main body 39b and a pair of holding pieces 39a provided to protrude upward from the main body 39b. The pair of holding pieces 39a are opened and closed by fluid pressure. The lower chuck device 39 grips the wire 6 by holding the tip of the wire 6 by a pair of holding pieces 39a.
 巻線装置9は、スピンドル支持台3の上部に設けられる蓄線手段40を備える。この蓄線手段40は、シリンダ支持台41と、線材引き出しシリンダ42と、上側チャック装置44と、前後駆動シリンダ45と、を有する。 The winding device 9 includes a wire storage unit 40 provided above the spindle support 3. The wire storage means 40 includes a cylinder support 41, a wire pull-out cylinder 42, an upper chuck device 44, and a front-rear drive cylinder 45.
 シリンダ支持台41は、スピンドル支持台3に対して前後方向(図1の左右方向)に移動可能に設けられる。シリンダ支持台41には前後駆動シリンダ45のロッド45aが取り付けられる。従って、前後駆動シリンダ45を駆動することにより、シリンダ支持台41を移動させることができる。 The cylinder support 41 is provided movably in the front-rear direction (the left-right direction in FIG. 1) with respect to the spindle support 3. The rod 45 a of the front-rear drive cylinder 45 is attached to the cylinder support 41. Therefore, by driving the front-rear drive cylinder 45, the cylinder support table 41 can be moved.
 シリンダ支持台41には、エアシリンダである線材引き出しシリンダ42が取り付けられる。線材引き出しシリンダ42は、下方に延在するロッド42aを有する。ロッド42aの先端(下端)には、上側チャック装置44が固定される。上側チャック装置44は、線材引き出しシリンダ42により、巻芯(巻治具23)に対して接離可能に移動する。上側チャック装置44は、本体部44bと、本体部44bから下方に突出するように設けられる一対の挟持片44aとを有する。一対の挟持片44aは、流体圧により開閉する。上側チャック装置44は、線材6を一対の挟持片44aによって挟持することにより、線材6を把持する。蓄線手段40は、上側チャック装置44によりフライヤ30の先端から繰り出された線材6を把持させて、その上側チャック装置44を線材引き出しシリンダ42の収縮により図の上方に引き上げてフライヤ30から離間させることにより、線材6を上方に引き出して蓄線するように構成される。 線 A wire rod drawing cylinder 42, which is an air cylinder, is attached to the cylinder support 41. The wire rod drawing cylinder 42 has a rod 42a extending downward. An upper chuck device 44 is fixed to the tip (lower end) of the rod 42a. The upper chuck device 44 is moved by the wire withdrawing cylinder 42 so as to be able to approach and separate from the winding core (the winding jig 23). The upper chuck device 44 has a main body 44b and a pair of holding pieces 44a provided to protrude downward from the main body 44b. The pair of holding pieces 44a are opened and closed by the fluid pressure. The upper chuck device 44 grips the wire 6 by holding the wire 6 between a pair of holding pieces 44a. The wire accumulating means 40 causes the upper chuck device 44 to grip the wire 6 fed from the tip of the flyer 30 and pulls the upper chuck device 44 upward in the drawing by contraction of the wire pull-out cylinder 42 to separate it from the flyer 30. Thus, the wire 6 is configured to be drawn upward and stored.
 本実施形態の巻線装置9は、軸芯方向に沿って分割可能に構成され合体状態で引き出された線材6の端部を保持可能なノズル47と、そのノズル47の左右における分割片47b,47c(図2及び図3)を分割して離間させ又は合体させる分割片移動機構(流体圧シリンダ48)と、を備える。この実施の形態におけるノズル47は、分割片移動機構(流体圧シリンダ48)を介してシリンダ支持台41に取り付けられる。 The winding device 9 according to the present embodiment includes a nozzle 47 configured to be dividable along the axial direction and capable of holding an end of the wire 6 pulled out in a united state, and divided pieces 47 b on the left and right sides of the nozzle 47. 47c (FIGS. 2 and 3) and a separated piece moving mechanism (fluid pressure cylinder 48) for separating and combining the divided pieces. The nozzle 47 in this embodiment is attached to the cylinder support 41 via a split piece moving mechanism (fluid pressure cylinder 48).
 図3に示すように、ノズル47は、六面体から成る基台部47dと、その基台部47dから突出する円筒部47eとを有する。ノズル47には、円筒部47eの中心軸方向に延在する貫通孔47aが、円筒部47e及び基台部47dを貫通するように形成される。図2に示すように、ノズル47は、貫通孔47aの軸芯方向に沿ってその円筒部47eと基台部47dが分割される。ノズル47は、その左右における分割片47b,47cを分割し又は合体させる分割片移動機構(流体圧シリンダ48)を介してシリンダ支持台41に取り付けられる。 (3) As shown in FIG. 3, the nozzle 47 has a base 47d formed of a hexahedron and a cylindrical portion 47e protruding from the base 47d. In the nozzle 47, a through hole 47a extending in the central axis direction of the cylindrical portion 47e is formed so as to pass through the cylindrical portion 47e and the base portion 47d. As shown in FIG. 2, the nozzle 47 has a cylindrical part 47e and a base part 47d divided along the axial direction of the through hole 47a. The nozzle 47 is attached to the cylinder support 41 via a split piece moving mechanism (fluid pressure cylinder 48) that splits or combines the left and right split pieces 47b and 47c.
 この実施の形態における分割片移動機構は、本体部48aと、本体部48aに取り付けられ流体圧により移動する一対の可動片48b,48cとを有する流体圧シリンダ48である。一対の可動片48b,48cは、巻治具23の上方に設けられる。図3に示すように、流体圧シリンダ48の本体部48aは、巻治具23を通過し鉛直方向に延びる線材6を一対の可動片48bによって両側から挟むことができるように、シリンダ支持台41に取り付けられる。ノズル47における左右の分割片47b,47cは、流体圧シリンダ48の流体圧により移動して離接する一対の可動片48b,48cに取り付けられる。 The split piece moving mechanism in this embodiment is a fluid pressure cylinder 48 having a main body 48a and a pair of movable pieces 48b and 48c attached to the main body 48a and moved by fluid pressure. The pair of movable pieces 48b and 48c are provided above the winding jig 23. As shown in FIG. 3, the main body 48a of the fluid pressure cylinder 48 has a cylinder support 41 so that the wire 6 passing through the winding jig 23 and extending in the vertical direction can be sandwiched from both sides by a pair of movable pieces 48b. Attached to. The left and right divided pieces 47b and 47c of the nozzle 47 are attached to a pair of movable pieces 48b and 48c that move and separate by moving with the fluid pressure of the fluid pressure cylinder 48.
 換言すれば、左右の分割片47b,47cは、一対の可動片48b,48cにより独立して左右に移動可能に取り付けられる。ノズル47は、図2に示すように、左右の分割片47b,47cが離間した状態でその間に線材6及びその線材6を把持する上側チャック装置44を挿通可能に構成される。左右の分割片47b,47cの間に線材6が挿通されている状態で、左右の分割片47b,47cの対向面を互いに接触させると、図3に示すように、その対向面に形成された貫通孔47aに線材6が収容される。これにより、ノズル47は、線材6を長手方向に移動可能に保持する。 In other words, the left and right divided pieces 47b and 47c are attached so as to be independently movable left and right by a pair of movable pieces 48b and 48c. As shown in FIG. 2, the nozzle 47 is configured such that the wire 6 and the upper chuck device 44 that grips the wire 6 can be inserted between the left and right divided pieces 47 b and 47 c in a separated state. When the opposing surfaces of the left and right split pieces 47b and 47c are brought into contact with each other in a state where the wire 6 is inserted between the left and right split pieces 47b and 47c, as shown in FIG. The wire 6 is accommodated in the through hole 47a. Thus, the nozzle 47 holds the wire 6 movably in the longitudinal direction.
 本実施形態に係るノズル47は、上側チャック装置44に把持された線材6が線材引き出しシリンダ42の収縮とともに引き出された場合に、上側チャック装置44がフライヤ30から離間することにより引き込まれて鉛直方向に延びる線材6のフライヤ40側の端部を保持可能に構成される。 When the wire 6 gripped by the upper chuck device 44 is pulled out together with the contraction of the wire pull-out cylinder 42, the nozzle 47 according to the present embodiment is pulled in by the upper chuck device 44 being separated from the flyer 30 and is drawn in the vertical direction. Is configured to be able to hold the end of the wire 6 extending toward the flyer 40 side.
 次に、巻線装置9を用いた巻線方法を説明する。 Next, a winding method using the winding device 9 will be described.
 上述したように、巻線装置9は、フライヤ30の先端から繰り出された線材6を引き込んで蓄線としておく蓄線手段40と、引き出された線材6の端部を保持可能なノズル47と、を備える。巻線装置9を用いた巻線方法は、フライヤ30の先端から繰り出された線材6を引き込んで蓄線としておく蓄線工程と、この蓄線工程の後に、引き出された線材6の端部をノズル47により保持する線材保持工程と、線材保持工程の後に、蓄線された線材6を巻芯(巻治具12の先端部12a)の回りに巻き付ける巻線工程と、を有する。 As described above, the winding device 9 includes a wire storage unit 40 that draws in the wire 6 fed from the tip of the flyer 30 to store the wire, a nozzle 47 that can hold an end of the wire 6 that has been drawn out, Is provided. The winding method using the winding device 9 includes a wire storing process in which the wire 6 drawn out from the tip of the flyer 30 is drawn in and stored as a wire, and an end of the wire 6 drawn out after the wire storing process. There is a wire holding step of holding by the nozzle 47 and a winding step of winding the stored wire 6 around the winding core (the tip 12a of the winding jig 12) after the wire holding step.
 なお、得ようとするコイルが、内周端が連結されて線材6の巻始め端と巻終わり端とが最外層になる、いわゆるアルファ巻(又は、「外外巻」ともいう。)コイルである場合には、蓄線工程と巻線工程の間に、フライヤ30の先端から繰り出される線材6の蓄線された部分よりも手前の部分を巻芯(巻治具23)の回りに巻き付ける別の巻線工程が行われる。これらの工程を以下に詳説する。 In addition, the coil to be obtained is a so-called alpha-winding (or also referred to as “outer-outer winding”) coil in which the inner peripheral end is connected and the winding start end and the winding end end of the wire 6 become the outermost layer. In some cases, between the wire storing step and the winding step, a portion of the wire 6 unreeled from the tip of the flyer 30 before the stored portion is wound around the winding core (the winding jig 23). Is performed. These steps are described in detail below.
 <蓄線工程>
 先ず、巻線装置9への線材6の配索作業を行う。この線材6の配索作業では、図1に示すように、線材源35から繰り出された線材6を、テンション装置36、プーリ37、貫通孔20aを経て、フライヤ30の先端のプーリ38に導く。さらに、この線材6の先端部を、プーリ38の先で、下側チャック装置39により把持させておく。
<Wire storage process>
First, the work of arranging the wire 6 on the winding device 9 is performed. In the wiring work of the wire 6, as shown in FIG. 1, the wire 6 fed from the wire source 35 is guided to the pulley 38 at the tip of the flyer 30 via the tension device 36, the pulley 37, and the through hole 20 a. Further, the tip of the wire 6 is held by the lower chuck device 39 at the tip of the pulley 38.
 次に、蓄線手段40の線材引き出しシリンダ42を作動させ、ロッド42aの先端の上側チャック装置44を、下側チャック装置39の近傍まで下降させる。なお、巻治具23は、上側チャック装置44の下降の邪魔にならないように、スリーブ駆動モータ25により回転軸21と共に後退させておく。 Next, the wire rod withdrawing cylinder 42 of the wire storage means 40 is operated, and the upper chuck device 44 at the tip of the rod 42 a is lowered to the vicinity of the lower chuck device 39. The winding jig 23 is retracted together with the rotating shaft 21 by the sleeve drive motor 25 so as not to hinder the lowering of the upper chuck device 44.
 また、図2に示すように、分割片移動機構である流体圧シリンダ48は、一対の可動片48b,48cを離間させて、それらに取り付けられているノズル47における左右の分割片47b,47cを離間させ、その間において上側チャック装置44の下降及び上昇を可能にさせておく。 As shown in FIG. 2, the fluid pressure cylinder 48, which is a split piece moving mechanism, separates a pair of movable pieces 48b, 48c and separates the left and right split pieces 47b, 47c of the nozzle 47 attached thereto. The upper chuck device 44 is allowed to descend and ascend in the meantime.
 上側チャック装置44を下側チャック装置39の近傍まで下降させた後、下側チャック装置39が把持している線材6の端部を一対の挟持片44aで挟持することにより上側チャック装置44によって把持させる。その後、下側チャック装置39における線材6の把持を解消させる。続いて、線材引き出しシリンダ42のロッド42aを収縮させて、線材6の端部を把持した上側チャック装置44を図2の実線矢印で示すように上昇させる。これにより、フライヤ30の先端から線材6を上方に引き出して、引き出された線材6を比較的容易に蓄線として蓄えることができる。このように、蓄線工程は、フライヤ30の先端から繰り出された線材6を把持した上側チャック装置44をフライヤ30から遠ざけて上側チャック装置44に把持された線材6を引き込むことにより行われるので、蓄線を比較的容易に行うことができる。 After lowering the upper chuck device 44 to the vicinity of the lower chuck device 39, the end of the wire 6 gripped by the lower chuck device 39 is gripped by the upper chuck device 44 by being pinched by the pair of holding pieces 44a. Let it. After that, the gripping of the wire 6 by the lower chuck device 39 is canceled. Subsequently, the rod 42a of the wire pull-out cylinder 42 is contracted, and the upper chuck device 44 holding the end of the wire 6 is raised as shown by a solid arrow in FIG. Thus, the wire 6 can be pulled out from the tip of the flyer 30 upward, and the drawn wire 6 can be relatively easily stored as a storage wire. As described above, since the wire storing step is performed by moving the upper chuck device 44 holding the wire 6 fed from the tip of the flyer 30 away from the flyer 30 and drawing the wire 6 held by the upper chuck device 44, The storage can be performed relatively easily.
 <線材保持工程>
 この工程では、蓄線工程において引き出された線材6の端部をノズル47により保持する。蓄線工程において、ノズル47は図2に示すように分割された状態である。ノズル47は、線材6の端部を把持した上側チャック装置44を上昇させることにより引き込まれた線材6のフライヤ30近傍の端部(すなわち上昇した後の上側チャック装置44とフライヤ30との間の線材6におけるフライヤ30側の端部)を保持可能な位置に設けられている。分割片移動機構である流体圧シリンダ48は、一対の可動片48b,48cを互いに接近させ、図3に示すように、それらに取り付けられている左右の分割片47b,47cを合体させる。これにより、左右の分割片47b,47cの間に存在する線材6を合体したノズル47により、長手方向に移動可能に保持させる。このように、線材保持工程は、分割状態のノズル47を、引き込まれた線材6のフライヤ30側の端部において合体させることにより行われる。
<Wire rod holding process>
In this step, the end of the wire 6 drawn out in the wire storing step is held by the nozzle 47. In the wire storing step, the nozzle 47 is in a divided state as shown in FIG. The nozzle 47 raises the upper chuck device 44 gripping the end of the wire 6 and pulls the wire 6 at the end near the flyer 30 (ie, between the upper chuck device 44 and the flyer 30 after being lifted). The wire 6 is provided at a position where the wire 6 can hold the flyer 30 side end). The fluid pressure cylinder 48, which is a split piece moving mechanism, brings the pair of movable pieces 48b and 48c closer to each other and combines the left and right split pieces 47b and 47c attached thereto as shown in FIG. Thus, the wire rod 6 existing between the left and right divided pieces 47b and 47c is held by the combined nozzle 47 so as to be movable in the longitudinal direction. As described above, the wire holding step is performed by uniting the divided nozzles 47 at the end of the drawn wire 6 on the flyer 30 side.
 <第1の巻線工程>
 第1の巻線工程は、後述する第2の巻線工程とは別の巻線工程である。第1の巻線工程では、フライヤ30の先端から繰り出される線材6の蓄線された部分よりも手前の部分を巻芯(巻治具23)の回りに巻き付ける。
<First winding step>
The first winding step is a winding step different from a second winding step described later. In the first winding step, a portion of the wire 6 unreeled from the tip of the flyer 30 before the stored portion is wound around the winding core (winding jig 23).
 具体的には、図1における、移動台駆動モータ4による移動台2bの移動及びスリーブ駆動モータ25による回転軸21の移動により、巻治具12,23を互いに近づく方向に移動させる。このとき、蓄線手段40からの線材6も、前後駆動シリンダ45による蓄線手段40の前進により、巻治具23の移動分だけ前進させる。 Specifically, the winding jigs 12 and 23 are moved in directions approaching each other by the movement of the moving table 2b by the moving table drive motor 4 and the movement of the rotary shaft 21 by the sleeve drive motor 25 in FIG. At this time, the wire 6 from the wire storage means 40 is also advanced by the movement of the winding jig 23 by the advance of the wire storage means 40 by the front-rear drive cylinder 45.
 図4に示すように、これにより、巻治具12,23の先端面が互いに当接し、さらに、巻治具23に押された巻治具12の先端部12aが、スプリング13に抗してスピンドル10内に完全に収容される位置まで後退する。これにより、スピンドル10と巻治具支持部材22の間に巻芯として露出するのを巻治具23だけとする。 As a result, as shown in FIG. 4, the end surfaces of the winding jigs 12 and 23 abut against each other, and the tip 12 a of the winding jig 12 pressed by the winding jig 23 is opposed to the spring 13. It retracts to a position where it is completely contained within the spindle 10. Thus, only the winding jig 23 is exposed as a core between the spindle 10 and the winding jig support member 22.
 続いて、駆動モータ32(図1)の駆動により、図3及び図4の実線矢印で示すように、フライヤ30の先端を巻治具23の回りで公転させる。これにより、フライヤ30の先端から新たに繰り出される線材6、即ち、線材6の蓄線された部分よりも手前の部分を巻治具23の外周に所定のターン数に達するまで巻き付ける。 (4) Subsequently, by driving the drive motor 32 (FIG. 1), the tip of the flyer 30 revolves around the winding jig 23 as indicated by the solid arrows in FIGS. As a result, the wire 6 newly fed out from the tip of the flyer 30, that is, the portion of the wire 6 before the stored portion is wound around the outer periphery of the winding jig 23 until a predetermined number of turns is reached.
 このとき、駆動モータ32(図1)は、フライヤ30の先端から繰り出される線材6の蓄線手段40よりも手前の部分を巻芯(巻治具23)の回りに巻き付ける第1の巻線手段(後述する第2の巻線手段とは別の巻線手段)を構成する。これにより、この第1の巻線工程(第2の巻線工程とは別の巻線工程)における第一段階の巻線が巻治具23になされる。 At this time, the drive motor 32 (FIG. 1) uses the first winding means for winding a portion of the wire 6 unreeled from the tip of the flyer 30 before the wire storing means 40 around the winding core (winding jig 23). (Winding means different from the second winding means described later). Thereby, the first-stage winding in the first winding step (a winding step different from the second winding step) is performed on the winding jig 23.
 図4に示すように、スピンドル10の先端面には、逃げ溝10cが形成される。蓄線された線材6をこの逃げ溝10cに収容することにより、線材6の蓄線された部分よりも手前の部分を巻治具23の外周に巻回する際の障害となることを防止する。なお、蓄線された線材6は、巻治具23の上方において上側チャック装置44に把持されているので、フライヤ30が公転したときに蓄線された線材6が引き出されることはなく、正しく巻線がなされる。 逃 As shown in FIG. 4, a relief groove 10c is formed on the distal end surface of the spindle 10. By storing the stored wire 6 in the escape groove 10 c, it is possible to prevent a portion of the wire 6 before the stored wire from becoming an obstacle when winding the outer periphery of the winding jig 23. . Since the stored wire 6 is gripped by the upper chuck device 44 above the winding jig 23, the stored wire 6 is not pulled out when the flyer 30 revolves, and is correctly wound. A line is made.
 <第2の巻線工程>
 この工程では、図5に示すように、蓄線された線材6を巻芯(巻治具12の先端部12a)の回りに巻き付ける。上述した第1の巻線工程(第2の巻線工程とは別の巻線工程)を行う場合、第1の巻線工程における第一段階の巻線の後、図1に示す移動台駆動モータ4による移動台2bの移動とともに、スピンドル10を巻治具23側から後退させる。すなわち、スピンドル10を巻治具23から遠ざける。このとき、巻治具12はスプリング13により付勢されているので、巻治具12,23の先端面同士の当接は保たれる。これにより、図5に示すように、スピンドル10の後退分だけ、巻治具12の先端部12aが、スピンドル10の先端側から突出する。この先端部12aの突出部分が、この巻線工程における第二段階の巻線のための巻芯となる。
<Second winding step>
In this step, as shown in FIG. 5, the stored wire 6 is wound around a winding core (the tip 12 a of the winding jig 12). When performing the above-described first winding step (a winding step different from the second winding step), after the first-stage winding in the first winding step, the moving stage drive shown in FIG. With the movement of the movable base 2b by the motor 4, the spindle 10 is retracted from the winding jig 23 side. That is, the spindle 10 is moved away from the winding jig 23. At this time, since the winding jig 12 is urged by the spring 13, the contact between the end surfaces of the winding jigs 12 and 23 is maintained. Thereby, as shown in FIG. 5, the distal end portion 12 a of the winding jig 12 protrudes from the distal end side of the spindle 10 by the retreat of the spindle 10. The protruding portion of the tip portion 12a serves as a winding core for the second stage winding in this winding process.
 この第二段階の巻線は、図5に破線矢印で示すように、スピンドル駆動モータ15(図1)の駆動によりスピンドル10を回転させることにより、蓄線手段40側に蓄えられていた線材6を、巻治具12の先端部12aの外周に所定のターン数に達するまで巻き付けることでなされる。このとき、スピンドル駆動モータ15(図1)は蓄線手段40から供給される線材6を巻芯(巻治具12の先端部12a)の回りに巻き付ける第2の巻線手段を構成する。 As shown by the dashed arrow in FIG. 5, the second-stage winding rotates the spindle 10 by driving the spindle drive motor 15 (FIG. 1) to thereby store the wire 6 stored on the wire storage means 40 side. Is wound around the outer periphery of the tip portion 12a of the winding jig 12 until a predetermined number of turns is reached. At this time, the spindle drive motor 15 (FIG. 1) constitutes second winding means for winding the wire 6 supplied from the wire storage means 40 around the winding core (the tip 12a of the winding jig 12).
 なお、この場合、図5の実線矢印で示すように、フライヤ30もスピンドル10と同期回転させ、フライヤ30と巻治具12,23との位置関係を一定としておく。 In this case, as shown by a solid arrow in FIG. 5, the flyer 30 is also rotated synchronously with the spindle 10 to keep the positional relationship between the flyer 30 and the winding jigs 12 and 23 constant.
 この第二段階の巻線では、蓄線手段40の線材引き出しシリンダ42(図1)は、空圧回路の切り換えによりフリーの状態にされる。従って、ロッド42aの下端に設けられた上側チャック装置44は、図5の一点鎖線矢印で示すように自由に下降できる状態となる。これにより、第一段階の巻線時に蓄線として蓄えられていた線材6が、上側チャック装置44の下降とともに巻線用に供給される。そして、ロッド42aの伸長に伴い線材引き出しシリンダ42のシリンダ部から空気が排出されるときの抵抗が、線材6に適度なテンションを与えることになる。 で は In the winding of the second stage, the wire withdrawing cylinder 42 (FIG. 1) of the wire storage means 40 is set in a free state by switching the pneumatic circuit. Accordingly, the upper chuck device 44 provided at the lower end of the rod 42a is in a state where it can be freely lowered as shown by the one-dot chain line arrow in FIG. As a result, the wire 6 stored as the storage wire at the time of the first-stage winding is supplied for winding as the upper chuck device 44 descends. Then, the resistance when air is discharged from the cylinder portion of the wire rod drawing cylinder 42 with the extension of the rod 42 a gives an appropriate tension to the wire rod 6.
 このような巻線により、線材6が巻治具12の先端部12aに巻き付けられる。なお、巻治具12の先端部12aの近傍において、線材6がノズル47により保持されている。このため、線材6の巻芯である巻治具12の先端部12aの軸方向における位置が規制される。ここで、線材6が規制されない場合、線材6が巻治具12の先端部12aの軸方向に移動することにより、線材6の巻乱れが生じるおそれがある。これに対して、本実施形態では、巻治具12の先端部12aの軸方向における線材6の位置が規制されるので、線材6の巻乱れが生じるようなことがない。 、 The wire 6 is wound around the tip 12 a of the winding jig 12 by such winding. The wire 6 is held by the nozzle 47 in the vicinity of the tip 12 a of the winding jig 12. Therefore, the axial position of the distal end portion 12a of the winding jig 12, which is the core of the wire 6, is regulated. Here, when the wire 6 is not regulated, the wire 6 may move in the axial direction of the distal end portion 12 a of the winding jig 12, and the winding of the wire 6 may be disturbed. On the other hand, in the present embodiment, since the position of the wire 6 in the axial direction of the distal end portion 12a of the winding jig 12 is regulated, the winding of the wire 6 is not disturbed.
 このようにして、巻治具23及び巻治具12の先端部12aに、第一段階及び第二段階の巻線がなされたならば、上側チャック装置44による線材6の端部の把持が解除され、図示されないカッター装置によりフライヤ30側で線材6がカットされる。さらに、移動台駆動モータ4による移動台2bの移動により巻治具12を後退させ、巻治具23との連結を解除することにより、完成したいわゆるアルファ巻(又は、「外外巻」ともいう。)からなるコイルの排出がなされて、一連の巻線作業が終了する。 In this way, when the first stage and the second stage are wound on the leading end 12a of the winding jig 23 and the winding jig 12, the gripping of the end of the wire 6 by the upper chuck device 44 is released. Then, the wire 6 is cut on the flyer 30 side by a cutter device (not shown). Further, the winding jig 12 is retracted by the movement of the moving table 2b by the moving table drive motor 4, and the connection with the winding jig 23 is released, so that the completed so-called alpha winding (or also referred to as "outside winding") is completed. )), And a series of winding operations is completed.
 <第2実施形態>
 図6~図11を参照して、本発明の第2実施形態に係る巻線装置50について説明する。
<Second embodiment>
A winding device 50 according to a second embodiment of the present invention will be described with reference to FIGS.
 図6及び図7に示すように、本第2実施形態に係る巻線装置50は、上記第1実施形態に係る巻線装置9と同様、線材6を先端から繰り出すフライヤ62を備える。巻線装置50は、フライヤ62をその回転軸方向に移動させるトラバース機構51を備える。本第2実施形態では、互いに直交するX,Y,Zの3軸を設定し、X軸が略水平横方向、Y軸が略水平前後方向、Z軸が略垂直方向に延びるものとし、巻線装置50の構成を説明する。 As shown in FIGS. 6 and 7, the winding device 50 according to the second embodiment includes a flyer 62 that feeds out the wire 6 from the tip, similarly to the winding device 9 according to the first embodiment. The winding device 50 includes a traverse mechanism 51 that moves the flyer 62 in the rotation axis direction. In the second embodiment, three axes X, Y, and Z that are orthogonal to each other are set, and the X axis extends in a substantially horizontal horizontal direction, the Y axis extends in a substantially horizontal front-rear direction, and the Z axis extends in a substantially vertical direction. The configuration of the wire device 50 will be described.
 図7に詳しく示すように、トラバース機構51は、基台50aに設けられたトラバースモータ52と、トラバースモータ52の出力軸に連結されフライヤ62の回転軸方向に延在するボールねじ53と、ボールねじ53が螺合する移動体54aと、基台50a上にボールねじ53と平行に配置され移動体54aを案内するガイドレール55と、そのガイドレール55に案内される移動体54bと、移動体54a,54bが取り付けられた移動台56とを備える。トラバースモータ52が駆動すると、移動体54a,54bがガイドレール55に案内され、移動台56がX軸方向に移動する。 As shown in detail in FIG. 7, the traverse mechanism 51 includes a traverse motor 52 provided on a base 50a, a ball screw 53 connected to an output shaft of the traverse motor 52 and extending in the rotation axis direction of a flyer 62, A moving body 54a to which the screw 53 is screwed, a guide rail 55 arranged on the base 50a in parallel with the ball screw 53 to guide the moving body 54a, a moving body 54b guided by the guide rail 55, and a moving body And a movable table 56 to which 54a and 54b are attached. When the traverse motor 52 is driven, the moving bodies 54a and 54b are guided by the guide rail 55, and the moving table 56 moves in the X-axis direction.
 基台50a上にX軸方向に移動可能に設けられた移動台56には、第一ヘッド57が立設される。第一ヘッド57は、軸受58を介して回転自在である円筒形状の第一スピンドル軸59の基端側を支持すると共に、第一スピンドル軸59の内周に軸受60を介して回転不能の第一中心体61を支持する。第一スピンドル軸59の先端には環状のフランジ部59aが一体に設けられ、このフランジ部59aにフライヤ62が取り付けられる。 第一 A first head 57 is erected on a movable base 56 movably provided in the X-axis direction on the base 50a. The first head 57 supports a base end side of a cylindrical first spindle shaft 59 that is rotatable via a bearing 58, and a non-rotatable second shaft on the inner periphery of the first spindle shaft 59 via a bearing 60. Supports one central body 61. An annular flange portion 59a is integrally provided at the tip of the first spindle shaft 59, and a flyer 62 is attached to the flange portion 59a.
 フライヤ62は、第一スピンドル軸59の回転軸から偏心した位置に取り付けられる。フライヤ62には、線材6の案内用のローラ62aが複数設けられる。フライヤ62の先端には、線材6を繰り出す管体62bが設けられる。 The flyer 62 is attached at a position eccentric from the rotation axis of the first spindle shaft 59. The flyer 62 is provided with a plurality of rollers 62 a for guiding the wire 6. At the tip of the flyer 62, a tube 62b for feeding out the wire 6 is provided.
 移動台56にはフライヤ回転モータ66が設けられ、フライヤ回転モータ66の出力軸にはプーリ67が取り付けられる。第一スピンドル軸59の先端近傍には、プーリ65が取り付けられ、プーリ65とプーリ67とはベルト68を介して連結される。これにより、フライヤ回転モータ66が駆動すると、第一スピンドル軸59が回転し、フライヤ62が第一スピンドル軸59の回転軸を中心に回動する。なお、フライヤ62が取り付けられた第一スピンドル軸59には、フライヤ62の近傍であって回転軸に平行となるように貫通孔59bが形成される。貫通孔59bには、線材6が挿通される。つまり、貫通孔59bに挿通される線材6は、フライヤ62の回転軸に平行となるように配置される。 A flyer rotation motor 66 is provided on the movable base 56, and a pulley 67 is attached to an output shaft of the flyer rotation motor 66. A pulley 65 is attached near the tip of the first spindle shaft 59, and the pulley 65 and the pulley 67 are connected via a belt 68. Thus, when the flyer rotation motor 66 is driven, the first spindle shaft 59 rotates, and the flyer 62 rotates about the rotation axis of the first spindle shaft 59. Note that a through hole 59b is formed in the first spindle shaft 59 to which the flyer 62 is attached so as to be near the flyer 62 and parallel to the rotation axis. The wire 6 is inserted into the through hole 59b. That is, the wire 6 inserted into the through hole 59b is arranged so as to be parallel to the rotation axis of the flyer 62.
 第一中心体61には第一スピンドル軸59の回転軸と同軸上に貫通孔61aが形成される。貫通孔61aにはロッド69が挿通される。ロッド69は、貫通孔61aにスプライン係合してフライヤ62の回転軸方向に移動可能であり、かつ第一中心体61に対して回転不能である。これにより、ロッド69は、第一中心体61に対して相対移動可能に構成され、このロッド69の先端には、巻芯(ボビン71)が取り付けられる。 貫通 A through hole 61 a is formed in the first central body 61 coaxially with the rotation axis of the first spindle shaft 59. A rod 69 is inserted into the through hole 61a. The rod 69 is spline-engaged with the through hole 61 a and is movable in the rotation axis direction of the flyer 62, and is not rotatable with respect to the first central body 61. Thus, the rod 69 is configured to be relatively movable with respect to the first central body 61, and a core (bobbin 71) is attached to the tip of the rod 69.
 図9及び図10に示すように、本第2実施形態における巻芯は、筒状の巻胴部71aの周囲に、3枚の円板状のフランジ71b,71c,71dが所定の隙間を空けて形成されたボビン71であって、中間のフランジ71cには線材6が通る切欠き71eが形成される。ロッド69の先端には、巻芯であるボビン71が取り付けられるロック機構72が設けられる。 As shown in FIGS. 9 and 10, the winding core according to the second embodiment includes three disk-shaped flanges 71b, 71c, and 71d provided with a predetermined gap around a cylindrical winding drum 71a. A notch 71e through which the wire 6 passes is formed in the bobbin 71 formed in the intermediate flange 71c. At the tip of the rod 69, a lock mechanism 72 to which a bobbin 71 as a winding core is attached is provided.
 ロック機構72は、押さえ具73によりボビン71をロッド69の先端に挟持するように構成される。押さえ具73は、ロック機構72に先端が係止されるカップリング軸73aと、カップリング軸73aの基端に取り付けられる押さえ板73bとを備える。押さえ板73bは、ロッド69の先端に装着された状態で、ボビン71の一方のフランジ71bを外側から押さえる。 The lock mechanism 72 is configured so that the bobbin 71 is held between the distal ends of the rods 69 by the holding members 73. The holding member 73 includes a coupling shaft 73a whose distal end is locked by the lock mechanism 72, and a holding plate 73b attached to the base end of the coupling shaft 73a. The holding plate 73b holds one flange 71b of the bobbin 71 from the outside in a state where the holding plate 73b is attached to the tip of the rod 69.
 カップリング軸73aはボビン71の筒状を成す巻胴部71aの内径よりも僅かに小さな外径を有する円柱状に形成され、その長さは巻胴部71aの全長よりも長く形成される。カップリング軸73aの先端周囲には環状溝73cが形成される。押さえ板73bはボビン71の一方のフランジ71bの外径と同様の外径に形成される。 The coupling shaft 73a is formed in a column shape having an outer diameter slightly smaller than the inner diameter of the bobbin 71 of the bobbin 71, and the length thereof is longer than the entire length of the bobbin 71a. An annular groove 73c is formed around the distal end of the coupling shaft 73a. The holding plate 73b is formed to have the same outer diameter as the outer diameter of one flange 71b of the bobbin 71.
 ロック機構72は、ロッド69の先端から軸心に沿って穿孔されてなる孔であって押さえ具73におけるカップリング軸73aが挿入可能なカップリング孔72aと、カップリング孔72aに交差するようにロッド69の先端部に形成された横孔72bと、横孔72bに挿入されカップリング軸73aの環状溝73cに係合する球体72cと、ロッド69に嵌入され軸方向に移動して球体72cを環状溝73cに挿入し又は離脱させる操作部材72dと、球体72cを環状溝73cに挿入する方向に操作部材72dを付勢するスプリング72e等を備える。 The lock mechanism 72 is a hole formed by drilling along the axis from the tip of the rod 69, and is formed so as to intersect the coupling hole 72 a into which the coupling shaft 73 a of the holding member 73 can be inserted and the coupling hole 72 a. A lateral hole 72b formed at the tip of the rod 69, a sphere 72c inserted into the lateral hole 72b and engaging with the annular groove 73c of the coupling shaft 73a, and a sphere 72c fitted into the rod 69 and moved in the axial direction to form the sphere 72c An operating member 72d to be inserted into or removed from the annular groove 73c, a spring 72e for urging the operating member 72d in a direction to insert the sphere 72c into the annular groove 73c, and the like are provided.
 ボビン71における巻胴部71aには、その端部から軸方向に伸びるスリット71fが形成される。ロッド69には、スリット71fに進入可能な突部69aが形成される。このため、ボビン71の巻胴部71aに挿通されたカップリング軸73aの先端が、カップリング孔72aに差し込まれて押さえ具73がロッド69に取り付けられると、スリット71fに突部69aが進入し、ロッド69に対するボビン71の回転が禁止される。 ス リ ッ ト A slit 71f extending in the axial direction from the end of the bobbin 71a of the bobbin 71 is formed. The rod 69 has a projection 69a that can enter the slit 71f. Therefore, when the tip of the coupling shaft 73a inserted into the bobbin 71a of the bobbin 71 is inserted into the coupling hole 72a and the holding member 73 is attached to the rod 69, the protrusion 69a enters the slit 71f. , The rotation of the bobbin 71 with respect to the rod 69 is prohibited.
 図6に示すように、巻線装置50は、ボビン71をトラバース機構51と別に移動させる移動機構75が設けられる。図7に示すように、この移動機構75は、ボビン71が先端に設けられたロッド69を軸方向に移動させるものであって、移動台56とともに移動する第一ヘッド57の後方に設けられたフレーム76に支持される。 巻 線 As shown in FIG. 6, the winding device 50 is provided with a moving mechanism 75 for moving the bobbin 71 separately from the traverse mechanism 51. As shown in FIG. 7, the moving mechanism 75 moves the rod 69 provided with the bobbin 71 at the tip in the axial direction, and is provided behind the first head 57 that moves together with the moving table 56. It is supported by the frame 76.
 図7に示すように、フレーム76には、フライヤ62の回転軸と平行なガイド軸77が設けられる。ガイド軸77は、その中心軸を中心に回転可能となるように、フレーム76の上部において架設される。第一ヘッド57に支持された第一スピンドル軸59の第一ヘッド57より後方に存在する後端部にはプーリ78aが取り付けられる。ガイド軸77には、上記プーリ78aとは別のプーリ78bがガイド軸77に対して回転不能に取り付けられる。プーリ78aとプーリ78bとはベルト78cを介して連結される。従って、第一スピンドル軸78が回転すると、ガイド軸77も回転する。 ガ イ ド As shown in FIG. 7, the frame 76 is provided with a guide shaft 77 parallel to the rotation axis of the flyer 62. The guide shaft 77 is installed on an upper portion of the frame 76 so as to be rotatable about its central axis. A pulley 78a is attached to a rear end of the first spindle shaft 59 supported by the first head 57, which is located behind the first head 57. A pulley 78b different from the pulley 78a is attached to the guide shaft 77 so as not to rotate with respect to the guide shaft 77. The pulley 78a and the pulley 78b are connected via a belt 78c. Therefore, when the first spindle shaft 78 rotates, the guide shaft 77 also rotates.
 移動機構75は第一ヘッド57と略平行な第二ヘッド79を有し、ガイド軸77は第二ヘッド79に挿通される。第二ヘッド79は、ガイド軸77に支持されると共に、ガイド軸77に沿って移動可能に構成される。第二ヘッド79は、軸受80を介して回転自在である円筒形状の第二スピンドル軸81を支持すると共に、第二スピンドル軸81の内周に軸受82を介して回転不能である第二中心体83を支持する。 The moving mechanism 75 has a second head 79 substantially parallel to the first head 57, and the guide shaft 77 is inserted through the second head 79. The second head 79 is supported by the guide shaft 77 and is configured to be movable along the guide shaft 77. The second head 79 supports a cylindrical second spindle shaft 81 that is rotatable via a bearing 80, and a second central body that cannot rotate via a bearing 82 on the inner periphery of the second spindle shaft 81. Support 83.
 第二スピンドル軸81の後端部には、プーリ84が取り付けられる。また、第二ヘッド79のガイド軸77が挿通された部分には、第二ヘッド79に対して回転可能であってかつ軸方向に移動不能にプーリ85が取り付けられる。このプーリ85はガイド軸77に対しては回転不能であってかつ軸方向に移動可能に構成される。プーリ84とプーリ85とはベルト86を介して連結される。これにより、ガイド軸77が回転すると、第二スピンドル軸81も回転する。 プ ー リ A pulley 84 is attached to the rear end of the second spindle shaft 81. A pulley 85 is attached to a portion of the second head 79 where the guide shaft 77 is inserted so as to be rotatable with respect to the second head 79 and immovable in the axial direction. The pulley 85 is configured not to rotate with respect to the guide shaft 77 and to be movable in the axial direction. The pulley 84 and the pulley 85 are connected via a belt 86. Thus, when the guide shaft 77 rotates, the second spindle shaft 81 also rotates.
 第二スピンドル軸81は、回転軸が第一スピンドル軸78の回転軸と偏心して設けられる。第一スピンドル軸78が回転すると、ガイド軸77も回転するので、ガイド軸77の回転により第一スピンドル軸78の回転に同期して第二スピンドル軸81も回転する。なお、第二スピンドル軸81には、線材6が挿通する貫通孔81aが形成される。また、第二中心体83には、第一中心体61の貫通孔61aと同軸上に貫通孔83aが形成され、貫通孔83aにはロッド69の後端部が軸方向に移動不能に固定される。 The second spindle shaft 81 is provided such that the rotation shaft is eccentric with the rotation shaft of the first spindle shaft 78. When the first spindle shaft 78 rotates, the guide shaft 77 also rotates. Therefore, the rotation of the guide shaft 77 causes the second spindle shaft 81 to rotate in synchronization with the rotation of the first spindle shaft 78. The second spindle shaft 81 has a through hole 81a through which the wire 6 is inserted. In the second central body 83, a through hole 83a is formed coaxially with the through hole 61a of the first central body 61, and the rear end of the rod 69 is fixed to the through hole 83a so as not to move in the axial direction. You.
 このように、第一中心体61の中心軸と、第二中心体83の中心軸とは偏心して連結されるため、それぞれの中心体61,83の回転は拘束され、中心体61,83が回転することが防止される。 In this way, since the central axis of the first central body 61 and the central axis of the second central body 83 are eccentrically connected, the rotation of each central body 61, 83 is restricted, and the central bodies 61, 83 Rotation is prevented.
 フレーム76に覆われる移動台56には巻芯移動モータ87が固定され、巻芯移動モータ87の出力軸にはガイド軸77に平行なボールねじ88が連結される。移動台56には、ボールねじ88の後端部を枢支する枢支部材89が設けられる。ボールねじ88は、第二ヘッド79の下部に螺合している。これにより、巻芯移動モータ87が駆動すると、第二ヘッド79がガイド軸77に沿って移動し、第二中心体83に固定されたロッド69も軸方向に移動する。このように、移動機構75は、巻芯移動モータ87を駆動することによって、ロッド69の先端に設けられたボビン71を前進又は後退させることができる。 A core moving motor 87 is fixed to the moving base 56 covered by the frame 76, and a ball screw 88 parallel to the guide shaft 77 is connected to the output shaft of the core moving motor 87. A pivotal support member 89 that pivotally supports the rear end of the ball screw 88 is provided on the movable table 56. The ball screw 88 is screwed into a lower part of the second head 79. Accordingly, when the core moving motor 87 is driven, the second head 79 moves along the guide shaft 77, and the rod 69 fixed to the second central body 83 also moves in the axial direction. As described above, the moving mechanism 75 can move the bobbin 71 provided at the tip of the rod 69 forward or backward by driving the core moving motor 87.
 図6~図8に示すように、本第2実施形態に係る巻線装置50は、上記第1実施形態に係る巻線装置9と同様、フライヤ62の先端から繰り出された線材6を引き込んで蓄線としておく蓄線手段90を備える。本第2実施形態に係る蓄線手段90は、フライヤ62の回転軸方向に延びて設けられたレール91と、レール91に移動可能に取り付けられたチャック装置92と、レール91の両端に台板93cを介して枢支された一対のプーリ93a,93bと、一方のプーリ93aを回転させるモータ94と、一対のプーリ93a,93bに掛け回されてチャック装置92が取り付けられたベルト95とを備える。 As shown in FIGS. 6 to 8, the winding device 50 according to the second embodiment draws in the wire 6 drawn out from the tip of the flyer 62, similarly to the winding device 9 according to the first embodiment. A storage unit 90 for storing a storage line is provided. The wire storage means 90 according to the second embodiment includes a rail 91 provided extending in the rotation axis direction of the flyer 62, a chuck device 92 movably attached to the rail 91, and a base plate at both ends of the rail 91. A pair of pulleys 93a and 93b pivotally supported via 93c, a motor 94 for rotating one of the pulleys 93a, and a belt 95 wound around the pair of pulleys 93a and 93b and having a chuck device 92 attached thereto. .
 レール91には、レール91に沿って移動する移動体91aが設けられ、この移動体91aにチャック装置92が設けられる。チャック装置92は、本体部92bと、本体部92bから下方に突出するように設けられる一対の挟持片92aとを有する。一対の挟持片92aは、流体圧により開閉する。移動体91aは一対のプーリ93a,93b間において延びる一方のベルト95に取り付けられる。 The rail 91 is provided with a moving body 91a that moves along the rail 91, and the moving body 91a is provided with a chuck device 92. The chuck device 92 includes a main body 92b and a pair of holding pieces 92a provided to protrude downward from the main body 92b. The pair of holding pieces 92a are opened and closed by fluid pressure. The moving body 91a is attached to one belt 95 extending between a pair of pulleys 93a and 93b.
 この蓄線手段90では、チャック装置92に線材6の端部を把持させた状態で、モータ94を駆動させてベルト95を循環させる。これにより、ベルト95に取り付けられたチャック装置92が、図7の実線矢印で示すように、レール91に沿ってフライヤ62やボビン71から遠ざかるように移動する。従って、蓄線手段90は、モータ94を駆動させることにより、チャック装置92に把持された線材6をフライヤ62の先端から引き込んで蓄線することができる。 線 In the wire storing means 90, the motor 94 is driven to circulate the belt 95 while the end of the wire 6 is held by the chuck device 92. Thus, the chuck device 92 attached to the belt 95 moves away from the flyer 62 and the bobbin 71 along the rail 91 as shown by the solid arrow in FIG. Therefore, the wire storage means 90 can draw the wire 6 held by the chuck device 92 from the tip of the flyer 62 and store the wire by driving the motor 94.
 蓄線手段90は、三軸移動装置96を介して基台50aに取り付けられる。三軸移動装置96は、蓄線手段90を三軸方向に移動可能に構成される。三軸移動装置96は、X軸、Y軸、及びZ軸方向伸縮アクチュエータ97~99の組合わせにより構成される。X軸方向伸縮アクチュエータ97は、モータ97aにより回転するボールネジ97bにより従動子97cが移動するように構成される。Y軸方向伸縮アクチュエータ98は、モータ98aにより回転するボールネジ98bにより従動子98cが移動するように構成される。Z軸方向伸縮アクチュエータ99は、モータ99aにより回転するボールネジ99bにより従動子99cが移動するように構成される。X軸方向伸縮アクチュエータ97のハウジング97dは、X軸方向に長い取付台96aを介して基台50aに取り付けられる。 線 The wire storage means 90 is attached to the base 50a via the three-axis moving device 96. The three-axis moving device 96 is configured to be able to move the wire storage means 90 in three axial directions. The three-axis moving device 96 is configured by a combination of X-axis, Y-axis, and Z-axis direction telescopic actuators 97 to 99. The X-axis direction expansion / contraction actuator 97 is configured such that a follower 97c is moved by a ball screw 97b rotated by a motor 97a. The Y-axis direction expansion / contraction actuator 98 is configured such that a follower 98c is moved by a ball screw 98b rotated by a motor 98a. The Z-axis direction expansion / contraction actuator 99 is configured such that a follower 99c is moved by a ball screw 99b rotated by a motor 99a. The housing 97d of the X-axis direction telescopic actuator 97 is attached to the base 50a via a mounting base 96a that is long in the X-axis direction.
 X軸方向伸縮アクチュエータ97における従動子97cは所定の間隔を開けて一対設けられ、これらの従動子97cにY軸方向伸縮アクチュエータ98の従動子98cがそれぞれ取り付けられる。Y軸方向伸縮アクチュエータ98のハウジング98dにはZ軸方向伸縮アクチュエータ99のハウジング99dが取り付けられる。このようにして、一対のZ軸方向伸縮アクチュエータ99がX軸方向に所定の間隔を開けて設けられ、この一対のZ軸方向伸縮アクチュエータ99の従動子99cに、蓄線手段90におけるレール91がX軸方向に延びて架設される。各伸縮アクチュエータ97~99におけるモータ(サーボモータ)98a~99aは、図示しないコントローラに接続され、コントローラからの制御信号に基づき制御される。 従 A pair of followers 97c in the X-axis direction telescopic actuator 97 are provided at a predetermined interval, and a follower 98c of the Y-axis direction telescopic actuator 98 is attached to each of these followers 97c. The housing 99d of the Z-axis direction telescopic actuator 99 is attached to the housing 98d of the Y-axis direction telescopic actuator 98. In this manner, a pair of Z-axis direction telescopic actuators 99 are provided at predetermined intervals in the X-axis direction, and a follower 99c of the pair of Z-axis direction telescopic actuators 99 It is installed extending in the X-axis direction. The motors (servo motors) 98a to 99a of the telescopic actuators 97 to 99 are connected to a controller (not shown) and controlled based on a control signal from the controller.
 また、本第2実施形態に係る巻線装置50は、軸芯方向(すなわち、X軸方向)に沿って分割可能に構成され合体状態で引き出された線材6の端部を保持可能なノズル47と、そのノズル47の左右における分割片47b,47cを分割して離間させ又は合体させる分割片移動機構(流体圧シリンダ48)とを備える。本第2実施形態におけるノズル47及び分割片移動機構(流体圧シリンダ48)は、上述した第1実施形態におけるものと同一であるので、繰り返しての説明を省略する。本第2実施形態におけるノズル47及び分割片移動機構(流体圧シリンダ48)は、ノズル移動機構100を介して基台50aに取り付けられる。 Further, the winding device 50 according to the second embodiment is configured so as to be dividable along the axial direction (that is, the X-axis direction), and is capable of holding the end of the wire 6 pulled out in a united state. And a split piece moving mechanism (fluid pressure cylinder 48) that splits and separates or combines split pieces 47b and 47c on the left and right sides of the nozzle 47. The nozzle 47 and the split piece moving mechanism (fluid pressure cylinder 48) in the second embodiment are the same as those in the above-described first embodiment, and therefore, repeated description will be omitted. The nozzle 47 and the split piece moving mechanism (fluid pressure cylinder 48) in the second embodiment are attached to the base 50a via the nozzle moving mechanism 100.
 ノズル移動機構100は、X軸、Y軸、及びZ軸方向伸縮アクチュエータ101~103の組合わせにより構成される。X軸方向伸縮アクチュエータ101は、モータ101aにより回転するボールネジ101bにより従動子101cが移動するように構成される。Y軸方向伸縮アクチュエータ102は、モータ102aにより回転するボールネジ102bにより従動子102cが移動するように構成される。Z軸方向伸縮アクチュエータ103は、モータ103aにより回転するボールネジ103bにより従動子103cが移動するように構成される。 The nozzle moving mechanism 100 is configured by a combination of X-axis, Y-axis, and Z-axis direction expansion / contraction actuators 101 to 103. The X-axis direction expansion / contraction actuator 101 is configured such that a follower 101c is moved by a ball screw 101b rotated by a motor 101a. The Y-axis direction telescopic actuator 102 is configured such that a follower 102c is moved by a ball screw 102b rotated by a motor 102a. The Z-axis direction telescopic actuator 103 is configured such that a follower 103c is moved by a ball screw 103b rotated by a motor 103a.
 ノズル47が設けられた分割片移動機構(流体圧シリンダ48)は、X軸方向に長い延長板104の一端部に取り付けられる。ノズル47は、分割片移動機構(流体圧シリンダ48)の上方に設けられ、ノズル47の分割片47b,47cは、Y軸方向に離間可能に配置される。また、ノズル47は、分割片47b,47cが合体した状態でその貫通孔47aがX軸を向くように配置される。つまり、分割片移動機構(流体圧シリンダ48)は、貫通孔47aがX軸を向くように、延長板104の一端部に取り付けられる。延長板104の他端部は、X軸方向に移動可能なX軸方向伸縮アクチュエータ101の従動子101cに取り付けられる。 The split piece moving mechanism (fluid pressure cylinder 48) provided with the nozzle 47 is attached to one end of the extension plate 104 which is long in the X-axis direction. The nozzle 47 is provided above the split piece moving mechanism (fluid pressure cylinder 48), and the split pieces 47b and 47c of the nozzle 47 are arranged so as to be separated in the Y-axis direction. The nozzle 47 is arranged so that the through hole 47a faces the X axis in a state where the divided pieces 47b and 47c are united. That is, the split piece moving mechanism (fluid pressure cylinder 48) is attached to one end of the extension plate 104 such that the through hole 47a faces the X axis. The other end of the extension plate 104 is attached to a follower 101c of the X-axis direction telescopic actuator 101 that can move in the X-axis direction.
 X軸方向伸縮アクチュエータ101のハウジング101dは、X軸方向伸縮アクチュエータ101とともにその延長板104をZ軸方向に移動可能に、Z軸方向伸縮アクチュエータ103の従動子103cに取り付けられる。 ハ ウ ジ ン グ The housing 101d of the X-axis direction telescopic actuator 101 is attached to the follower 103c of the Z-axis direction telescopic actuator 103 so that the extension plate 104 can move in the Z-axis direction together with the X-axis direction telescopic actuator 101.
 また、Z軸及びX軸方向伸縮アクチュエータ101,103とともにその延長板104をY軸方向に移動可能に、Z軸方向伸縮アクチュエータ103のハウジング103dがY軸方向伸縮アクチュエータ102の従動子102cに取り付けられる。そして、Y軸方向伸縮アクチュエータ102のハウジング102dがY軸方向に伸びて基台50aに固定される。 In addition, the housing 103d of the Z-axis direction telescopic actuator 103 is attached to the follower 102c of the Y-axis direction telescopic actuator 102 so that the extension plate 104 can be moved in the Y-axis direction together with the Z-axis and X-axis direction telescopic actuators 101 and 103. . Then, the housing 102d of the Y-axis direction telescopic actuator 102 extends in the Y-axis direction and is fixed to the base 50a.
 チャック装置92をボビン71から遠ざけることにより、線材6がフライヤ62の先端から引き出される。ノズル移動機構100は、ノズル47の分割片47b,47cを離間させた状態で、引き出されてX軸方向に延びる線材6を分割片47b,47cによって挟むことが可能な位置までノズル47を移動させる。その後、分割片移動機構(流体圧シリンダ48)は、分割片47b,47cを合体させることにより、引き出されてX軸方向に延びる線材6をノズル47によって保持する。 線 By moving the chuck device 92 away from the bobbin 71, the wire 6 is pulled out from the tip of the flyer 62. The nozzle moving mechanism 100 moves the nozzle 47 to a position where the drawn wire 6 extending in the X-axis direction can be sandwiched by the divided pieces 47b and 47c in a state where the divided pieces 47b and 47c of the nozzle 47 are separated from each other. . Thereafter, the split piece moving mechanism (fluid pressure cylinder 48) holds the wire 6 drawn out and extending in the X-axis direction by the nozzle 47 by combining the split pieces 47b and 47c.
 次に、巻線装置50を用いた巻線方法を説明する。 Next, a winding method using the winding device 50 will be described.
 巻線装置50は、線材6を引き込んで蓄線としておく蓄線手段90と、引き出された線材6のフライヤ62側の端部を保持可能なノズル47と、を備える。巻線装置50を用いた巻線方法は、フライヤ62の先端から繰り出された線材6を引き込んで蓄線としておく蓄線工程と、この蓄線工程の後に、引き出された線材6のフライヤ62側の端部をノズル47により保持する線材保持工程と、蓄線された線材6を巻芯(ボビン71)の回りに巻き付ける巻線工程と、を有する。 The winding device 50 includes a wire storage unit 90 that draws in the wire 6 to store the wire, and a nozzle 47 that can hold an end of the drawn wire 6 on the flyer 62 side. The winding method using the winding device 50 includes a wire storing step in which the wire 6 drawn out from the tip of the flyer 62 is drawn in and stored as a wire, and after the wire storing step, the wire 6 pulled out is connected to the flyer 62 side. And a winding step of winding the stored wire 6 around a winding core (bobbin 71).
 さらに、蓄線工程と巻線工程の間において、フライヤ62の先端から繰り出される線材6の蓄線された部分よりも手前の部分を巻芯(ボビン71)の回りに巻き付ける別の巻線工程を行う。これにより、内周端が連結されて線材6の巻始め端と巻終わり端とが最外層になる、いわゆるアルファ巻(又は、「外外巻」ともいう。)コイルを得ること可能となる。これらの工程を以下に詳説する。 Further, between the wire storing step and the winding step, another winding step of winding a portion of the wire 6 that is unreeled from the tip of the flyer 62 before the stored portion around the core (bobbin 71) is performed. Do. This makes it possible to obtain a so-called alpha-winding (or “outer-outer winding”) coil in which the inner peripheral ends are connected and the winding start end and the winding end end of the wire 6 become the outermost layer. These steps are described in detail below.
 <蓄線工程>
 先ず、巻線装置50への線材6の配索作業を行う。この線材6の配索作業では、図7に示すように、線材源(図示せず)から供給される線材6を、テンション装置(図示せず)を経てフレーム76の後部から、第二スピンドル軸81の貫通孔81a、第一スピンドル軸59の貫通孔59bに順番に通す。そして、フライヤ62に設けられた複数のローラ62aを介してフライヤ62の先端の管体62bに導く。そして、管体62bから繰り出した線材6を、蓄線手段90におけるチャック装置92に把持させる。
<Wire storage process>
First, the work of arranging the wire 6 on the winding device 50 is performed. In the wiring work of the wire 6, as shown in FIG. 7, the wire 6 supplied from the wire source (not shown) is passed through a tension device (not shown) from the rear of the frame 76 to the second spindle shaft. 81 through the through hole 81a and the through hole 59b of the first spindle shaft 59 in order. Then, it is guided to a tube 62b at the tip of the flyer 62 via a plurality of rollers 62a provided on the flyer 62. Then, the wire 6 drawn out from the tube 62b is gripped by the chuck device 92 in the wire storage means 90.
 チャック装置92はフライヤ62に接近させた状態で線材6を把持し、その後、蓄線手段90のモータ94を駆動させてベルト95を循環させ、そのベルト95に取り付けられたチャック装置92をレール91に沿って、図7の実線矢印で示すように、フライヤ62から遠ざける。これにより、チャック装置92に把持された線材6を、フライヤ62の先端から引き込んで蓄線する。 The chuck device 92 grips the wire 6 in a state of approaching the flyer 62, then drives the motor 94 of the wire storage means 90 to circulate the belt 95, and moves the chuck device 92 attached to the belt 95 to the rail 91. Along with, as shown by the solid arrows in FIG. Thus, the wire 6 gripped by the chuck device 92 is drawn from the tip of the flyer 62 and stored.
 なお、この蓄線工程において、ノズル移動機構100によりノズル47をチャック装置92の移動軌跡から離脱する待機位置まで移動させておく。 In the wire storing step, the nozzle 47 is moved by the nozzle moving mechanism 100 to a standby position where the nozzle 47 is separated from the movement locus of the chuck device 92.
 <線材保持工程>
 この工程では、蓄線工程において引き出された線材6の端部をノズル47により保持する。具体的には、図10に示すように、分割片移動機構である流体圧シリンダ48により、ノズル47の分割片47b,47cを一点鎖線で示すように離間させておく。そして、分割片47b,47cを離間させた状態で、フライヤ62の近傍であって、X軸方向に延びる線材6のフライヤ62側の端部を分割片47b,47cによって挟むことが可能な位置まで、ノズル47をノズル移動機構100によって移動させる。
<Wire rod holding process>
In this step, the end of the wire 6 drawn out in the wire storing step is held by the nozzle 47. More specifically, as shown in FIG. 10, the divided pieces 47b and 47c of the nozzle 47 are separated from each other by a dash-dot line by a fluid pressure cylinder 48 as a divided piece moving mechanism. Then, in a state where the divided pieces 47b and 47c are separated from each other, a position near the flyer 62 and at which the end on the flyer 62 side of the wire 6 extending in the X-axis direction can be sandwiched by the divided pieces 47b and 47c. The nozzle 47 is moved by the nozzle moving mechanism 100.
 そして、分割片移動機構である流体圧シリンダ48により、破線矢印で示すように、ノズル47における分割片47b,47cを互いに接近させて合体させる。これにより、その引き出されてX軸方向に延びる線材6を合体したノズル47の貫通孔47aに貫通させて、長手方向に移動可能に保持させる。このように、線材保持工程は、分割状態のノズル47を、引き込まれた線材6のフライヤ62側の端部において合体させることにより行われる。 {Circle around (4)} The divided pieces 47b and 47c of the nozzle 47 are brought close to each other and united by a fluid pressure cylinder 48 as a divided piece moving mechanism, as indicated by a broken arrow. As a result, the drawn wire rod 6 extending in the X-axis direction is passed through the through hole 47a of the combined nozzle 47, and is held movably in the longitudinal direction. As described above, the wire holding step is performed by uniting the divided nozzles 47 at the end of the drawn wire 6 on the flyer 62 side.
 <第1の巻線工程>
 第1の巻線工程は、後述する第2の巻線工程とは別の巻線工程である。第1の巻線工程では、フライヤ62の先端から繰り出される線材6の蓄線された部分よりも手前の部分を巻芯(ボビン71)の回りに巻き付ける。
<First winding step>
The first winding step is a winding step different from a second winding step described later. In the first winding step, a portion of the wire 6 unreeled from the tip of the flyer 62 before the stored portion is wound around the winding core (bobbin 71).
 具体的には、図7におけるフライヤ回転モータ66を駆動させて、図10に示す第一スピンドル軸59を実線矢印で示すように回転させ、その第一スピンドル軸59に設けられたフライヤ62をボビン71の周囲に公転させる。これにより、フライヤ62の先端から新たに繰り出される線材6、即ち、線材6の蓄線された部分よりも手前の線材6をボビン71に所定のターン数に達するまで巻き付けて行く。 Specifically, the flyer rotation motor 66 in FIG. 7 is driven to rotate the first spindle shaft 59 shown in FIG. 10 as shown by a solid arrow, and the flyer 62 provided on the first spindle shaft 59 is bobbin. Orbit around 71. As a result, the wire 6 newly fed out from the tip of the flyer 62, that is, the wire 6 before the stored portion of the wire 6 is wound around the bobbin 71 until a predetermined number of turns is reached.
 このとき、フライヤ回転モータ66は、フライヤ62の先端から繰り出される線材6の蓄線手段90よりも手前の部分を巻芯(ボビン71)の回りに巻き付ける第1の巻線手段(後述する第2の巻線手段とは別の巻線手段)を構成する。 At this time, the flyer rotation motor 66 is configured to use first winding means (second later-described second means) for winding a portion of the wire 6 unreeled from the tip of the flyer 62 before the wire storage means 90 around the winding core (bobbin 71). Winding means different from the above winding means).
 本第2実施形態では、巻芯が、巻胴部71aの周囲に3枚のフランジ71b,71c,71dが形成されたボビン71である。この第1の巻線工程(第2の巻線工程とは別の巻線工程)における第一段階の巻線では、第一スピンドル軸59側における一対のフランジ71c,71dの間の巻胴部71aに線材6を巻回するものとし、巻芯(ボビン71)の軸方向の移動は移動機構75(図7)により行われる。 In the second embodiment, the winding core is the bobbin 71 in which three flanges 71b, 71c, 71d are formed around the winding drum 71a. In the first-stage winding in the first winding step (a winding step different from the second winding step), the winding drum portion between the pair of flanges 71c and 71d on the first spindle shaft 59 side. The wire 6 is wound around 71a, and the axial movement of the core (bobbin 71) is performed by a moving mechanism 75 (FIG. 7).
 <第2の巻線工程>
 この工程では、蓄線された線材6をボビン71の回りに巻き付ける。この第2の巻線工程における第二段階の巻線では、蓄線手段90側における一対のフランジ71b,71cの間の巻胴部71aに線材6を巻回する。本第2実施形態では、図11に示すように、分割片47b,47cを合体させることにより線材6を移動可能に保持させたノズル47を、ノズル移動機構100により、その巻芯であるボビン71の回りで周回させることにより、蓄線された線材6をボビン71に巻き付ける。
<Second winding step>
In this step, the stored wire 6 is wound around the bobbin 71. In the second-stage winding in the second winding step, the wire 6 is wound around the winding drum 71a between the pair of flanges 71b and 71c on the wire storage means 90 side. In the second embodiment, as shown in FIG. 11, the nozzle 47 holding the wire 6 movably by uniting the divided pieces 47b and 47c is moved by the nozzle moving mechanism 100 to the bobbin 71 serving as the core thereof. Is wound around the bobbin 71.
 このように、ノズル移動機構100は、合体状態のノズル47を巻芯(ボビン71)の回りで周回させることにより、蓄線手段90から供給される線材6を巻芯(ボビン71)の回りに巻き付ける第2の巻線手段を構成する。 As described above, the nozzle moving mechanism 100 rotates the united nozzle 47 around the winding core (bobbin 71) to thereby rotate the wire 6 supplied from the wire storage means 90 around the winding core (bobbin 71). A second winding means for winding is constituted.
 この巻線工程にあっては、移動機構75(図7)によりボビン71を第一スピンドル軸59より突出させて、第一スピンドル軸59に設けられたフライヤ62が、ボビン71の回りで周回するノズル47と干渉することを防止する。 In this winding step, the bobbin 71 is projected from the first spindle shaft 59 by the moving mechanism 75 (FIG. 7), and the flyer 62 provided on the first spindle shaft 59 rotates around the bobbin 71. Interference with the nozzle 47 is prevented.
 このように回転しないで固定されたボビン71の回りでノズル47を図11の実線矢印で示すように周回させると、蓄線手段90(図7)において、線材6の端部を把持したチャック装置92は破線矢印で示すようにノズル47に接近して、そのノズル47を通過した線材6が順次巻芯であるボビン71に巻回されることになる。 By rotating the nozzle 47 around the fixed bobbin 71 without rotating as shown by the solid arrow in FIG. 11, the chucking device holding the end of the wire 6 in the wire storage means 90 (FIG. 7) Reference numeral 92 indicates the approach to the nozzle 47 as indicated by a broken arrow, and the wire 6 passing through the nozzle 47 is sequentially wound around the bobbin 71 as a core.
 この蓄線の繰り出しに際して、図7に示す蓄線手段90のモータ94を制御する図示しないモータ制御手段は、チャック装置92のノズル47への接近に起因して逆方向に回転するモータ94の回転を制御することで、ノズル47を通過してボビン71に巻回される線材6に適当なテンションを付与する。 At the time of feeding out the accumulating wire, a motor control means (not shown) for controlling the motor 94 of the accumulating means 90 shown in FIG. 7 rotates the motor 94 which rotates in the reverse direction due to the approach of the chuck device 92 to the nozzle 47. , An appropriate tension is applied to the wire 6 wound around the bobbin 71 through the nozzle 47.
 このような巻線により、線材6は巻芯であるボビン71に巻き付けられて行く。この巻線では、ボビン71の周囲において、線材6がノズル47により保持されている。このため、ボビン71の軸方向における線材6の位置が規制される。ここで、線材6が規制されない場合、線材6がボビン71の軸方向に移動することにより、線材6の巻乱れが生じるおそれがある。これに対して、本実施形態では、ボビン71の軸方向における線材6の位置が規制されるので、線材6の巻乱れが生じるようなことがない。 に よ り By such a winding, the wire 6 is wound around the bobbin 71 which is a winding core. In this winding, the wire 6 is held by the nozzle 47 around the bobbin 71. For this reason, the position of the wire 6 in the axial direction of the bobbin 71 is regulated. Here, when the wire 6 is not regulated, the wire 6 may move in the axial direction of the bobbin 71, and the winding of the wire 6 may be disturbed. On the other hand, in the present embodiment, since the position of the wire 6 in the axial direction of the bobbin 71 is regulated, the winding of the wire 6 is not disturbed.
 また、本実施形態では、フライヤ62の先端から繰り出された線材6を把持したチャック装置92をフライヤ62から遠ざけてチャック装置92に把持された線材6を引き込むことにより蓄線が行われるので、その蓄線を比較的容易に行うことが可能となる。さらに、ノズル移動機構100によりノズル47を移動させることができるので、巻芯(ボビン71)の軸方向における線材6の位置を制御することが可能であり、巻線の多様性を図ることができる。 Further, in the present embodiment, since the chuck device 92 holding the wire 6 fed from the tip of the flyer 62 is moved away from the flyer 62 and the wire 6 held by the chuck device 92 is drawn in, the wire storage is performed. It is possible to relatively easily perform the storage. Further, since the nozzle 47 can be moved by the nozzle moving mechanism 100, the position of the wire 6 in the axial direction of the core (bobbin 71) can be controlled, and the variety of windings can be increased. .
 そして、巻芯であるボビン71に、第一段階及び第二段階の巻線がなされたならば、チャック装置92による線材6の端部の把持が解除され、図示されないカッター装置によりフライヤ62側で線材6がカットされる。その後、ロック機構72を解除し、線材6が巻回された巻芯であるボビン71をロッド69の先端から離脱させて排出させることにより、一連の巻線作業が終了する。 Then, when the first-stage and second-stage windings are performed on the bobbin 71 serving as the core, the gripping of the end of the wire 6 by the chuck device 92 is released, and the cutter device (not shown) closes the bobbin 71 on the flyer 62 side. The wire 6 is cut. Thereafter, the lock mechanism 72 is released, and the bobbin 71, which is the core around which the wire 6 is wound, is detached from the tip of the rod 69 and discharged, thereby completing a series of winding operations.
 以上のとおり、巻線装置9,50は、フライヤ30,62の先端から繰り出された線材6を引き込んで蓄線としておく蓄線手段40,90と、蓄線手段40,90から供給される線材6を巻芯(巻治具12の先端部12a、ボビン71)の回りに巻き付ける巻線手段(スピンドル駆動モータ15、ノズル移動機構100)とを備えた巻線装置であって、軸芯方向に沿って分割可能に構成され合体状態で引き出された線材6を保持可能なノズル47と、ノズル47における分割片47b,47cを分割し又は合体させる分割片移動機構(流体圧シリンダ48)とを備える。 As described above, the winding devices 9 and 50 include the wire storing means 40 and 90 for drawing in the wire 6 fed from the ends of the flyers 30 and 62 and storing the wire 6, and the wire supplied from the wire storing means 40 and 90. And a winding means (spindle drive motor 15, nozzle moving mechanism 100) for winding the winding 6 around the winding core (the end portion 12a of the winding jig 12, the bobbin 71). A nozzle 47 capable of holding the wire 6 pulled out in a united state, and a split-piece moving mechanism (fluid pressure cylinder 48) for splitting or uniting the split pieces 47b and 47c of the nozzle 47. .
 この場合の蓄線手段40,90は、巻芯(巻治具12の先端部12a、巻治具23、ボビン71)に対して接離可能に移動するチャック装置44,92を備え、チャック装置44,92によりフライヤ30,62の先端から繰り出された線材6を把持させてフライヤ30,62から離間させることにより線材6を蓄線するように構成され、ノズル47は、チャック装置44,92がフライヤ30,62から離間することにより引き込まれた線材6のフライヤ30,62側の端部を保持可能に設けことが好ましい。 In this case, the wire storage means 40, 90 includes chucking devices 44, 92 which can move toward and away from the core (the leading end 12a of the winding jig 12, the winding jig 23, the bobbin 71). The wire rods 6 fed from the ends of the flyers 30 and 62 are gripped by 44 and 92 and separated from the flyers 30 and 62 to store the wire rods. It is preferable that the end of the wire 6 pulled in by being separated from the flyers 30, 62 on the flyer 30, 62 side is provided so as to be held.
 また、ノズル47を移動させるノズル移動機構100をさらに備え、ノズル移動機構100が合体状態のノズル47を巻芯(ボビン71)の回りで周回可能に構成されて巻芯(ボビン71)に蓄線手段90から供給される線材6を巻き付ける巻線手段を構成することもできる。そして、フライヤ30,62の先端から繰り出される線材6の蓄線手段40,90よりも手前の部分を巻芯(巻治具23、ボビン71)の回りに巻き付ける別の巻線手段(駆動モータ32、フライヤ回転モータ66)を備えることが好ましい。 Further, the apparatus further includes a nozzle moving mechanism 100 for moving the nozzle 47, and the nozzle moving mechanism 100 is configured so that the nozzle 47 in the united state can be circulated around the winding core (bobbin 71). Winding means for winding the wire 6 supplied from the means 90 can also be configured. Then, another winding means (drive motor 32) for winding a portion of the wire 6 unreeled from the tips of the flyers 30, 62 before the wire storage means 40, 90 around the winding core (winding jig 23, bobbin 71). , A flyer rotation motor 66).
 一方、巻線方法は、フライヤ30,62の先端から繰り出された線材6を引き込んで蓄線としておく蓄線工程と、蓄線された線材6を巻芯(巻治具12の先端部12a、ボビン71)の回りに巻き付ける巻線工程とを有する巻線方法であって、蓄線工程の後に、引き出された線材6をノズル47により保持する線材保持工程が行われ、この線材保持工程の後に、巻線工程が行われる。 On the other hand, the winding method includes a wire storing step of drawing in the wire 6 fed from the tips of the flyers 30 and 62 and storing the wire 6 as a wire, and a winding core (the tip 12a of the winding jig 12; And a winding step of winding around the bobbin 71), wherein after the wire storing step, a wire holding step of holding the drawn wire 6 by the nozzle 47 is performed, and after the wire holding step, , A winding process is performed.
 蓄線工程は、フライヤ30,62の先端から繰り出された線材6を把持したチャック装置44,92をフライヤ30,62から遠ざけてチャック装置44,92に把持された線材6を引き込むことにより行われ、線材保持工程は、軸芯方向に沿って分割可能に構成されたノズル47を用い、分割状態のノズル47を、引き込まれた線材6のフライヤ30,62側の端部において合体させることにより行うことができる。 The wire storage process is performed by moving the chuck devices 44 and 92 holding the wire 6 fed from the tips of the flyers 30 and 62 away from the flyers 30 and 62 and drawing the gripped wire 6 into the chuck devices 44 and 92. The wire rod holding step is performed by using a nozzle 47 configured to be dividable along the axial direction, and combining the divided nozzles 47 at the ends of the drawn wire rod 6 on the flyer 30 and 62 side. be able to.
 巻線工程は、ノズル47を巻芯(ボビン71)の回りで周回させて蓄線された線材6を巻芯(ボビン71)に巻き付けることにより行うことが好ましい。また、蓄線工程と巻線工程の間に、フライヤ30,62の先端から繰り出される線材6の蓄線された部分よりも手前の部分を巻芯(巻治具23、ボビン71)の回りに巻き付ける別の巻線工程を行うことが好ましい。 The winding step is preferably performed by rotating the nozzle 47 around the winding core (bobbin 71) and winding the stored wire 6 around the winding core (bobbin 71). Also, between the wire storing step and the winding step, a portion of the wire 6 that is unreeled from the tips of the flyers 30 and 62 before the stored portion is wound around the winding core (the winding jig 23 and the bobbin 71). Preferably, another winding step for winding is performed.
 このような巻線装置9,50及び巻線方法では、分割可能に構成され合体状態で引き出された線材6を保持可能なノズル47と、ノズル47における分割片47b,47cを分割し又は合体させる分割片移動機構(流体圧シリンダ48)とを備えたので、蓄線の後に、引き出された線材6の巻芯(巻治具12の先端部12a、巻治具23、ボビン71)側における端部をノズル47により保持することにより、蓄線された線材6の巻芯(巻治具12の先端部12a、巻治具23、ボビン71)に巻回される側の位置をノズル47により規制することができる。その結果、巻芯側において線材6の位置が規制されないことに起因する線材6の巻乱れを防止することができる。つまり、上記巻線装置9,50及び巻線方法によれば、比較的多くの線材6を巻回するコイルであっても、巻乱れを生じさせることなく線材6を巻回すことができる。 According to such a winding device 9, 50 and a winding method, the nozzle 47 capable of holding the wire 6 drawn in the combined state so as to be capable of being divided and the divided pieces 47b, 47c of the nozzle 47 are divided or combined. Since the split piece moving mechanism (fluid pressure cylinder 48) is provided, the end of the drawn wire 6 on the side of the core (the leading end portion 12a of the winding jig 12, the winding jig 23, the bobbin 71) after the wire storage is provided. By holding the portion by the nozzle 47, the position of the wire wound around the core (the tip 12 a of the winding jig 12, the winding jig 23, the bobbin 71) of the stored wire 6 is regulated by the nozzle 47. can do. As a result, it is possible to prevent the winding of the wire 6 from being disturbed due to the position of the wire 6 not being restricted on the core side. That is, according to the winding devices 9 and 50 and the winding method, even a coil that winds a relatively large number of wires 6 can wind the wires 6 without causing winding disturbance.
 そして、線材6を把持したチャック装置44,92をフライヤ30,62から遠ざけて蓄線するようにすれば、その蓄線を比較的容易に行うことができる。また、ノズル移動機構100によりノズル47を移動させるようにすれば、巻芯側の線材6の位置を制御することが可能となり、渦巻き状コイルのみならず、螺旋状コイルの作成も可能となり、巻線の多様性を図ることができる。そして、ノズル47を巻芯(ボビン71)の回りで周回させるようにすれば、蓄線された線材6を巻芯(ボビン71)に巻き付けることもできる。さらに、線材6の蓄線された部分よりも手前の部分を巻芯(巻治具23、ボビン71)の回りに巻き付けようにすれば、いわゆるアルファ巻(又は、「外外巻」ともいう。)コイルも容易に製造することができる。 (4) If the chuck devices 44 and 92 holding the wire 6 are stored away from the flyers 30 and 62 to store the wire, the wire can be stored relatively easily. Further, if the nozzle 47 is moved by the nozzle moving mechanism 100, the position of the wire 6 on the winding core side can be controlled, and not only a spiral coil but also a spiral coil can be created. A variety of lines can be achieved. If the nozzle 47 is made to circulate around the winding core (bobbin 71), the stored wire 6 can be wound around the winding core (bobbin 71). Furthermore, if a portion of the wire 6 before the stored portion is wound around the winding core (the winding jig 23 and the bobbin 71), it is also referred to as a so-called alpha winding (or “outside and outside winding”). ) The coil can also be easily manufactured.
 以上、本発明の実施形態について説明したが、上記実施形態は本発明の適用例の一部を示したに過ぎず、本発明の技術的範囲を上記実施形態の具体的構成に限定する趣旨ではない。 As described above, the embodiment of the present invention has been described. However, the above embodiment is only a part of an application example of the present invention, and the technical scope of the present invention is not limited to the specific configuration of the above embodiment. Absent.
 本願は2018年7月19日に日本国特許庁に出願された特願2018-135687に基づく優先権を主張し、この出願の全ての内容は参照により本明細書に組み込まれる。 This application claims priority based on Japanese Patent Application No. 2018-135687 filed with the Japan Patent Office on July 19, 2018, the entire contents of which are incorporated herein by reference.

Claims (9)

  1.  フライヤの先端から繰り出された線材を引き込んで蓄線としておく蓄線手段と、前記蓄線手段から供給される前記線材を巻芯の回りに巻き付ける巻線手段とを備えた巻線装置であって、
     軸芯方向に沿って分割可能に構成され合体状態で引き出された前記線材を保持可能なノズルと、
     前記ノズルにおける分割片を分割し又は合体させる分割片移動機構とを備える、巻線装置。
    A wire winding device comprising: wire storing means for drawing in a wire rod fed from a tip of a flyer to store the wire material, and winding means for winding the wire material supplied from the wire storing means around a core. ,
    A nozzle configured to be dividable along the axial direction and capable of holding the wire drawn in a united state,
    And a split piece moving mechanism that splits or unites the split pieces in the nozzle.
  2.  請求項1に記載の巻線装置であって、
     前記蓄線手段は、巻芯に対して接離可能に移動するチャック装置を備え、前記チャック装置により前記フライヤの先端から繰り出された線材を把持させて前記フライヤから離間させることにより前記線材を蓄線するように構成され、
     前記ノズルは、前記チャック装置が前記フライヤから離間することにより引き込まれた前記線材の前記フライヤ側の端部を保持可能に設けられる、巻線装置。
    The winding device according to claim 1,
    The wire storage means includes a chuck device that moves so as to be able to approach and separate from the winding core. The wire device fed from the tip of the flyer is gripped by the chuck device and separated from the flyer to store the wire material. Is configured to line,
    The winding device, wherein the nozzle is provided so as to be able to hold an end on the flyer side of the wire that is pulled in by the chuck device being separated from the flyer.
  3.  請求項1または請求項2に記載の巻線装置であって、
     前記ノズルを移動させるノズル移動機構をさらに備える、巻線装置。
    The winding device according to claim 1 or 2,
    A winding device further comprising a nozzle moving mechanism for moving the nozzle.
  4.  請求項3に記載の巻線装置であって、
     前記ノズル移動機構が合体状態のノズルを巻芯の回りで周回可能に構成されて前記巻芯に前記蓄線手段から供給される線材を巻き付ける巻線手段を構成する、巻線装置。
    The winding device according to claim 3, wherein
    A winding device, wherein the nozzle moving mechanism is configured to be capable of orbiting a combined nozzle around a winding core and constitutes winding means for winding a wire supplied from the wire storage means around the winding core.
  5.  請求項1から請求項4までのいずれか一項に記載の巻線装置であって、
     前記フライヤの先端から繰り出される線材の前記蓄線手段よりも手前の部分を巻芯の回りに巻き付ける別の巻線手段を備える、巻線装置。
    The winding device according to any one of claims 1 to 4, wherein
    A winding device, comprising: another winding means for winding a portion of the wire fed from the tip of the flyer before the wire storage means around a winding core.
  6.  フライヤの先端から繰り出された線材を引き込んで蓄線としておく蓄線工程と、蓄線された前記線材を巻芯の回りに巻き付ける巻線工程とを有する巻線方法であって、
     前記蓄線工程の後に、引き出された前記線材をノズルにより保持する線材保持工程が行われ、
     前記線材保持工程の後に、前記巻線工程が行われる、巻線方法。
    A winding method having a wire storing step of drawing wire drawn out from the tip of a flyer and storing the wire as a storage wire, and a winding step of winding the stored wire around a core.
    After the wire storing step, a wire holding step of holding the drawn wire by a nozzle is performed,
    The winding method, wherein the winding step is performed after the wire holding step.
  7.  請求項6に記載の巻線方法であって、
     前記蓄線工程は、前記フライヤの先端から繰り出された線材を把持したチャック装置を前記フライヤから遠ざけて前記チャック装置に把持された前記線材を引き込むことにより行われ、
     前記線材保持工程は、軸芯方向に沿って分割可能に構成されたノズルを用い、分割状態の前記ノズルを、引き込まれた前記線材のフライヤ側の端部において合体させることにより行われる、巻線方法。
    The winding method according to claim 6, wherein
    The wire storage step is performed by pulling the gripped wire rod away from the flyer and pulling the gripped wire rod from the flyer, the chucking apparatus gripping the wire rod fed from the tip of the flyer,
    The wire holding step is performed by using a nozzle configured to be splittable along the axial direction, by combining the nozzles in the split state at the flyer-side end of the drawn wire, winding. Method.
  8.  請求項6または請求項7に記載の巻線方法であって、
     前記巻線工程は、前記ノズルを巻芯の回りで周回させて蓄線された線材を前記巻芯に巻き付けることにより行われる、巻線方法。
    The winding method according to claim 6 or 7, wherein
    The winding method, wherein the winding step is performed by rotating the nozzle around a winding core and winding a wire material stored therein around the winding core.
  9.  請求項6から請求項8までのいずれか一項に記載の巻線方法であって、
     前記蓄線工程と前記巻線工程の間に、前記フライヤの先端から繰り出される線材の蓄線された部分よりも手前の部分を巻芯の回りに巻き付ける別の巻線工程が行われる、巻線方法。
    The winding method according to any one of claims 6 to 8, wherein
    Between the wire storing step and the winding step, another winding step of winding a portion of the wire rod unreeled from the tip of the flyer before the stored portion around the core is performed. Method.
PCT/JP2019/026143 2018-07-19 2019-07-01 Wire winding device and wire winding method WO2020017308A1 (en)

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