WO2020014915A1 - Gear shifting control method, gear shifting control device and gear shifting control system for hybrid power system, and hybrid power system - Google Patents

Gear shifting control method, gear shifting control device and gear shifting control system for hybrid power system, and hybrid power system Download PDF

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Publication number
WO2020014915A1
WO2020014915A1 PCT/CN2018/096232 CN2018096232W WO2020014915A1 WO 2020014915 A1 WO2020014915 A1 WO 2020014915A1 CN 2018096232 W CN2018096232 W CN 2018096232W WO 2020014915 A1 WO2020014915 A1 WO 2020014915A1
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Prior art keywords
speed
engine
clutch
motor
torque
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PCT/CN2018/096232
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French (fr)
Chinese (zh)
Inventor
张茂华
母新科
Original Assignee
舍弗勒技术股份两合公司
张茂华
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Application filed by 舍弗勒技术股份两合公司, 张茂华 filed Critical 舍弗勒技术股份两合公司
Priority to DE112018007841.8T priority Critical patent/DE112018007841T5/en
Priority to PCT/CN2018/096232 priority patent/WO2020014915A1/en
Priority to CN201880094349.2A priority patent/CN112243417A/en
Publication of WO2020014915A1 publication Critical patent/WO2020014915A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48Parallel type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54Transmission for changing ratio
    • B60K6/547Transmission for changing ratio the transmission being a stepped gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/02Conjoint control of vehicle sub-units of different type or different function including control of driveline clutches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/06Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of combustion engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/04Conjoint control of vehicle sub-units of different type or different function including control of propulsion units
    • B60W10/08Conjoint control of vehicle sub-units of different type or different function including control of propulsion units including control of electric propulsion units, e.g. motors or generators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W10/00Conjoint control of vehicle sub-units of different type or different function
    • B60W10/10Conjoint control of vehicle sub-units of different type or different function including control of change-speed gearings
    • B60W10/11Stepped gearings
    • B60W10/111Stepped gearings with separate change-speed gear trains arranged in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W20/00Control systems specially adapted for hybrid vehicles
    • B60W20/10Controlling the power contribution of each of the prime movers to meet required power demand
    • B60W20/15Control strategies specially adapted for achieving a particular effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W30/00Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
    • B60W30/18Propelling the vehicle
    • B60W30/19Improvement of gear change, e.g. by synchronisation or smoothing gear shift
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48Parallel type
    • B60K2006/4825Electric machine connected or connectable to gearbox input shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2710/00Output or target parameters relating to a particular sub-units
    • B60W2710/02Clutches
    • B60W2710/021Clutch engagement state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
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    • B60W2710/02Clutches
    • B60W2710/025Clutch slip, i.e. difference between input and output speeds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2710/00Output or target parameters relating to a particular sub-units
    • B60W2710/02Clutches
    • B60W2710/027Clutch torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
    • B60W2710/00Output or target parameters relating to a particular sub-units
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    • B60W2710/0644Engine speed
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
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    • B60WCONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the present invention relates to the field of vehicles, and more particularly, to a shift control method, a shift control device, a shift control system, and a hybrid system including the shift control device or the shift control system of a hybrid power system.
  • a hybrid power system including an engine, a motor, a transmission, and two clutches.
  • the output shaft of the engine is drivingly coupled to the input / output shaft of the motor through a first clutch.
  • the input / output shaft of the motor The second clutch is drivingly coupled to the input shaft of the transmission.
  • the synchronous meshing mechanism of the transmission may be directly engaged with the corresponding gear.
  • the moment of inertia of both the synchronous meshing mechanism and the gear is relatively small, even when there is a certain speed difference. Nor will it have an excessively bad effect on the hybrid system.
  • An object of the present invention is to provide a shift control method of a hybrid power system, which can perform gear shifting in a hybrid power system in which an input / output shaft of a motor and an input shaft of a transmission are directly connected in a coaxial manner. Avoiding wear or even damage to the synchronous meshing mechanism due to the motor's moment of inertia, and can also shorten the shift time.
  • Another object of the present invention is to provide a shift control device and a shift control system, and a hybrid power system including the shift control device or the shift control system.
  • the present invention adopts the following technical solutions.
  • the invention provides a shift control method for a hybrid power system, which includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine can be inputted through the clutch and the motor /
  • the output shaft is drivingly coupled, and the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner.
  • the transmission includes a plurality of shift gears and a synchronous meshing mechanism corresponding to the plurality of shift gears.
  • the shift control method includes the following steps: a reverse shift control step that controls the clutch to be completely disengaged and the transmission to exit the initial gear; a synchronous speed adjustment step that controls the motor to adjust the speed so that the target of the transmission The gears match the speed of the corresponding synchronous meshing mechanism; the gear control step controls the transmission to engage in the target gear; and the clutch engagement step controls the motor and the engine such that the speed of the motor and After the speed of the engine is matched, the clutch is controlled to be fully engaged.
  • the shift control method further includes a change trend control step of controlling the engine so that a change trend of the speed of the engine is consistent with a change trend of the speed of the motor.
  • the clutch engaging step by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in a slipping state To adjust the speed of the engine.
  • the shift control method further includes a preparatory step before the reverse control step, which controls the torque of the motor, the torque of the engine, and the The clutch torque capacity becomes a corresponding predetermined value.
  • the torque capacity of the clutch is always maintained at the predetermined value, and the torque is adjusted by controlling the torque of the engine.
  • the speed of the engine is such that the speed of the engine is greater than the speed of the motor.
  • the torque of the motor is controlled to increase to a predetermined target motor torque
  • the torque of the engine is controlled to increase to a predetermined A target engine torque and a torque capacity that controls the clutch are increased to a predetermined torque capacity that is greater than the target engine torque.
  • the clutch engagement step when the hybrid system is in an oil-feeding state, in the clutch engagement step, the clutch is controlled to be engaged, and when the clutch is in a slipping state, the torque capacity of the clutch is controlled to increase To a torque equal to the target engine torque and to control the engine to increase to a predetermined engine torque that is smaller than the target engine torque, control the torque of the motor to increase to the target motor torque, and then control the engine Increase the torque to the target engine torque so that the speed of the engine matches the speed of the motor to control the clutch to fully engage; after the clutch is fully engaged, control the torque capacity of the clutch to increase As large as the predetermined torque capacity.
  • the shift control method further includes a preparatory step before the reverse control step, which controls the torque of the motor and the torque capacity of the clutch to become Corresponding predetermined value.
  • the torque capacity of the clutch is controlled to be maintained at the predetermined value, and the engine's torque is adjusted by controlling the torque of the engine. Speed such that the speed of the engine is less than the speed of the motor.
  • the torque capacity of the clutch is controlled to be increased to a predetermined torque capacity greater than a target engine torque.
  • the present invention also provides a shift control device for controlling a hybrid power system to realize shifting.
  • the hybrid power system includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine And can be drive-coupled to an input / output shaft of the motor via the clutch.
  • the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner.
  • the transmission includes a plurality of shift gears and A synchronous meshing mechanism corresponding to the plurality of shift gears
  • the shift control device includes: a reverse shift control unit for controlling the clutch to be completely disengaged and the transmission to exit the initial gear; a synchronous speed regulating unit for After the transmission exits the initial gear, the motor is controlled to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism; the gear control unit is used to adjust the gear at the target gear After matching the speed of the corresponding synchronous meshing mechanism, controlling the transmission to engage in the target gear; and clutch engagement Element for the target gear in gear, and controls the motor to the engine, and the engine speed so that the speed of the motor after the match, controlling the clutch is fully engaged.
  • the shift control device further includes a change trend control unit that controls the engine so that the change trend of the speed of the engine and the motor before the target gear is engaged The speed trend is consistent.
  • the clutch engaging unit adjusts the torque by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in a slipping state.
  • the speed of the engine is controlled by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in a slipping state.
  • the present invention also provides a shift control system for controlling a hybrid power system to implement shifting.
  • the hybrid power system includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine And can be drive-coupled to an input / output shaft of the motor via the clutch.
  • the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner.
  • the transmission includes a plurality of shift gears and A synchronous meshing mechanism corresponding to the plurality of shift gears
  • the shift control system includes a hybrid control unit and is connected to the hybrid control unit and realizes the transmission, the motor, the clutch, and the transmission, respectively.
  • Transmission control unit, motor control unit, auxiliary control unit, and engine control unit for engine control.
  • the hybrid control unit sends the following instructions to the corresponding control unit to implement shift control: control the clutch to be completely disengaged; control the transmission Exit the initial gear; after the transmission exits the initial gear, Control the motor to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism; after the speed of the target gear is matched with the speed of the corresponding synchronous meshing mechanism, control the transmission to The target gear is engaged; after the target gear is engaged, the motor and the engine are controlled so that the speed of the motor matches the speed of the engine, and then the clutch is fully engaged.
  • the engine control unit controls the engine so that a change tendency of the speed of the engine is consistent with a change tendency of the speed of the motor before the target gear is engaged.
  • the engine control unit controls the torque of the engine and / or the auxiliary control unit controls the clutch when the clutch is in a slipping state. Capacity torque to regulate the speed of the engine.
  • the present invention also provides a hybrid system including the shift control device according to any one of the above technical solutions or the shift control device according to any one of the above technical solutions.
  • Gear control system a transmission comprising a plurality of gears and a synchronous meshing mechanism corresponding to the plurality of gears; a motor, and an input / output shaft of the motor is coaxial with an input shaft of the transmission A direct connection; a clutch; and an engine whose output shaft can be drive-coupled to the input / output shaft of the motor via the clutch.
  • the present invention provides a shift control method, a shift control device, a shift control system, and a hybrid system of a hybrid power system, which can adjust the speed of a target gear through a motor to the corresponding gear. Only after the speed of the synchronization meshing mechanism is matched, the gear gear is engaged with the corresponding synchronization meshing mechanism. In this way, since the speed of the target gear is synchronized with the speed of the corresponding synchronous meshing mechanism by the speed adjustment by the motor, the wear and even damage of the synchronous meshing mechanism due to the motor's rotational inertia is avoided; in addition, the speed synchronization by the motor also reduces the speed synchronization time , Thereby shortening the shift time.
  • FIG. 1 is a schematic diagram showing a connection structure of a hybrid system according to an embodiment of the present invention.
  • FIG. 2a is a graph showing changes of various parameters with time of the hybrid system of FIG. 1 during an upshift with the accelerator pedal;
  • FIG. 2b is a diagram showing a process of the downshift with the hybrid system in FIG. The time-varying parameters of each parameter in the graph;
  • Figure 2c is a graph showing the time-varying parameters of the hybrid system in Fig. 1 during the upshift of the throttle;
  • Figure 2d is a graph showing the A graph of the changes of various parameters of the hybrid system with time during the downshift of the loose throttle.
  • FIG. 3 is a schematic diagram showing a configuration of a shift control system included in a hybrid system according to an embodiment of the present invention.
  • drive coupling refers to the ability to transmit driving force / torque between two components.
  • a hybrid system includes an engine ICE, a motor module, an automatic transmission, and a differential DM, where the motor module includes an integrated motor EM and a clutch K0, and the motor module Located between the engine ICE and the automatic transmission.
  • the engine ICE is a four-cylinder engine. As shown in FIG. 1, the engine ICE is located on the opposite side from the side of the automatic transmission with respect to the motor module, and the engine ICE is drivingly coupled to the input / output shaft of the motor EM via a clutch K0 in the motor module. When the clutch K0 is engaged, the engine ICE can realize the transmission connection with the input / output shaft of the motor EM; when the clutch K0 is disengaged, the transmission connection between the engine ICE and the input / output shaft of the motor EM is disconnected.
  • the clutch K0 is not a double clutch, but a separate conventional clutch having only one clutch unit.
  • the clutch K0 may be a conventional clutch such as a dry clutch, and the structure of the clutch K0 is not described in detail here.
  • the hybrid system uses only the clutch K0 in the motor module, it is not necessary to provide another clutch in the automatic transmission.
  • the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission are directly connected in a coaxial manner, so that the driving force / torque can be transmitted in both directions between the motor EM and the automatic transmission.
  • the above “directly connected in a coaxial manner” means that the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission may be the same shaft or there is no difference between the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission.
  • the clutch ground is directly connected.
  • the electric motor EM When the electric motor EM is supplied with power by a battery (not shown), the electric motor EM serves as a motor to transmit driving force / torque to the input shaft S1 of the automatic transmission, and the electric motor EM obtains the driving force / torque from the input shaft S1 of the automatic transmission. In this case, the motor EM acts as a generator to charge the battery.
  • the automatic transmission has six forward gears and one reverse gear.
  • the automatic transmission includes an input shaft S1, an output shaft S2, and a reverse shaft S3 which are arranged in parallel and spaced apart from each other. Further, the automatic transmission further includes gears (gears G1-G12, G14) for composing a gear pair corresponding to each of the forward gear and the reverse gear, a synchronous meshing mechanism A1-A4, and a gear for differential speed.
  • the output gear (gears G13, G15) that transmits the driving force / torque of the DM.
  • each synchromesh mechanism includes a synchronizer and a gear actuator and corresponds to one or two shift gears, respectively.
  • the synchronous meshing mechanism A1 corresponds to the gears G7 and G8;
  • the synchronous meshing mechanism A2 corresponds to the gears G3 and G4;
  • the synchronous meshing mechanism A3 corresponds to the gears G5 and G6;
  • the synchronous meshing mechanism A4 corresponds to the gear G14.
  • the gear G1 is fixed to the input shaft S1, the gear G7 is disposed on the output shaft S2, and the gear G1 and the gear G7 are always in meshing state to form a gear pair corresponding to the forward gear position (first gear).
  • Gear G2 and gear G1 are fixed to the input shaft S1 spaced apart.
  • Gear G8 and gear G7 are set to the output shaft S2 spaced apart.
  • Gear G2 and gear G8 are always in meshing state to form a gear corresponding to the forward gear (2 speed). Gear pair.
  • the gear G3 and the gear G2 are spaced apart from each other on the input shaft S1, the gear G9 and the gear G8 are spaced apart from each other and fixed to the output shaft S2, and the gears G3 and G9 are always engaged with each other to form a gear corresponding to the forward gear position (3 speeds). Gear pair.
  • the gear G4 and the gear G3 are spaced apart from each other on the input shaft S1, the gear G10 and the gear G9 are spaced apart from each other and fixed to the output shaft S2, and the gears G4 and G10 are always in meshing state to form a gear corresponding to the forward gear (4th gear) Gear pair.
  • the gear G5 and the gear G4 are spaced apart from each other on the input shaft S1, the gear G11 and the gear G10 are spaced apart from each other and fixed to the output shaft S2, and the gears G5 and G11 are always engaged with each other to form a gear corresponding to the forward gear position (5th gear) Gear pair.
  • the gear G6 and the gear G5 are spaced apart from each other on the input shaft S1, the gear G12 and the gear G11 are spaced apart from each other and fixed to the output shaft S2, and the gears G6 and G12 are always in meshing state to form a gear corresponding to the forward gear (6th gear) Gear pair.
  • Gear G14 is set on reverse shaft S3, gear G7 and gear G14 are always in meshing state (the meshing relationship is shown by a dotted line in the figure), gear G7 and gear G1 are always in meshing state, and gears G1, G7, and G14 constitute Gear pair in reverse gear.
  • the multiple gears G1-G12 and G14 of the automatic transmission correspond to the four synchronous meshing mechanisms A1-A4, and the gears G1-G12 and G14 mesh with each other to form a plurality of gears respectively corresponding to the automatic transmission.
  • the gear pair of the gear, the synchronous meshing mechanism A1-A4 can be engaged or disengaged with the corresponding gear to realize shifting.
  • the synchronizers of the corresponding synchromesh mechanisms A1-A4 act to engage with the gears of each gear to achieve transmission coupling or disconnect transmission coupling between the shafts.
  • the gear G13 as the output gear of the output shaft S2 is fixed to the output shaft S2 and is always in meshing state with the outer ring gear of the differential DM, so as to realize the transmission connection between the output shaft S2 and the differential DM.
  • the gear G15 which is the output gear of the reverse shaft S3, is fixed to the reverse shaft S3 and is always in meshing state with the outer ring gear of the differential DM (the meshing relationship is shown by a dotted line in the figure) to realize the reverse shaft S3 and Transmission connection between differential DM.
  • the driving force / torque from the motor EM and / or the engine ICE of the vehicle power system can be transmitted through the gear pair (gears G1-G12, G14) corresponding to each gear and the output gear (gear G13 or G15).
  • the gear pair gear pair (gears G1-G12, G14) corresponding to each gear and the output gear (gear G13 or G15).
  • the differential DM for further output to the wheels of the vehicle.
  • the differential DM is not included in the automatic transmission, but the differential DM may be integrated into the automatic transmission as needed.
  • the hybrid system according to an embodiment of the present invention further includes a shift control device described below or a shift control system shown in FIG. 3, the shift control device and the shift control device
  • the gear control systems are used to control the actions of the engine ICE, the motor EM, the clutch K0, and the transmission shown in FIG. 1 to execute the gear shift control method according to the present invention.
  • the gear shift control device will be further explained in the following content And the specific structure of the shift control system.
  • the shift control method according to the present invention is a shift control method mainly for a hybrid system having the above-mentioned structure.
  • the hybrid system in FIG. 1 will be shifted when the fuel is in the fuel state (including throttle upshift and throttle downshift) and the hybrid system will be shifted when it is not fueled (including loose throttle upshift).
  • loose throttle downshift will be described in detail to explain the shift control method according to the present invention.
  • the gear shift in the target gear) is described as an example.
  • the shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
  • a preparatory step is performed to control the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM in a predetermined time (for example, a predetermined adjustment time) while the clutch K0 is fully engaged. Both are gradually reduced to corresponding predetermined values, for example, both are 0 Nm; and the speed of the control engine ICE and the speed of the motor EM are gradually increased and remain the same.
  • the torque capacity of the clutch K0 After the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are gradually reduced to a predetermined value, it enters the second stage P2 and executes the reverse gear control step, the synchronous speed regulation step, the change trend control step, and the gear control step.
  • control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G7 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
  • the speed of the motor EM is gradually reduced by controlling the torque of the motor EM to quickly decrease to a negative value and maintaining the negative value for a certain period of time before quickly returning to the predetermined value described in the preparation step. Adjust speed by driving gear G8.
  • the speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
  • the change trend control step is performed.
  • the torque of the engine ICE By controlling the torque of the engine ICE to quickly decrease to a negative value and maintain the negative value for a certain period of time, the change trend of the speed of the engine ICE and the motor EM
  • the speed change trend of the speed is the same, that is, both are gradually reduced, and the speed of the engine ICE is reduced to the first engine speed, which is greater than the speed of the motor EM.
  • the magnitude of the first engine speed depends on the magnitude of the torque of the engine ICE for controlling the speed of the engine ICE and the duration of the change trend control step, and is not a predetermined value.
  • the speed of the engine ICE can be closed-loop controlled (such as PI closed-loop control) through two methods: fast torque adjustment or slow speed adjustment.
  • the fast torque adjustment can be achieved by adjusting the ignition angle of the engine ICE.
  • Slow speed adjustment The twisting method can be implemented by adjusting the intake air amount (for example, the valve opening degree) of the engine ICE.
  • the gear gear G8 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission proceeds and completes the target gear. Gear up.
  • the clutch K0 is controlled to be engaged.
  • the torque capacity of the clutch K0 is gradually increased to be equal to After the target engine torque is equal, the torque capacity is maintained.
  • the torque of the control engine ICE is gradually increased to a predetermined engine torque (for example, 0.9 times the target engine torque) smaller than the target engine torque, and then the predetermined engine torque is maintained unchanged.
  • the torque of the control engine ICE is always smaller than the torque capacity of the clutch K0, and the speed of the engine ICE is closed-loop controlled (for example, PI closed-loop control) by controlling the capacity torque of the clutch K0 and the torque of the engine ICE.
  • the speed of the engine ICE is reduced to gradually approach the speed of the motor EM. Since a large difference is always maintained between the capacity torque of the clutch K0 and the actual torque of the engine ICE in this first sub-phase P31, the speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 and the torque of the engine ICE.
  • the speed change slope of the engine ICE can be obtained as follows. At the end of the first sub-phase P31, the target motor speed of the motor EM is V0. The current engine speed at the moment is V1, the predetermined speed difference (for example, the predetermined adjustment speed difference) is V2, and the predetermined time (for example, the predetermined adjustment time) is T. In this first sub-phase P31, the engine ICE The speed change slope can be expressed as (V0-V1 + V2 ⁇ K) / T, where K is a predetermined constant less than 1 and greater than 0, such as 0.8. By controlling K, the speed change slope of the engine ICE can be controlled.
  • the clutch K0 In the second sub-phase P32 of the third stage P3, the clutch K0 is still in a slipping state, the torque capacity of the clutch K0 remains unchanged, the torque of the control engine ICE is gradually increased to the target engine torque and the torque of the motor EM remains unchanged. ; Control the speed of the engine ICE and the speed of the motor EM close to each other.
  • the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are all maintained; after the speed of the engine ICE and the speed of the motor EM are further matched to each other, the clutch K0 is completely Engage (the slip speed difference of clutch K0 is reduced to 0).
  • the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque (for example, 1.2 times the target engine torque), and the torque of the engine ICE and the motor EM are The torque remains unchanged.
  • the speed of the control engine ICE remains the same as the speed of the motor EM and gradually increases.
  • the speed of the engine ICE is quickly adjusted by controlling the capacity torque of the clutch K0 and the torque of the engine ICE, so that the speed of the engine ICE can be quickly reduced to match the speed of the motor EM, and then the clutch K0 is fully engaged.
  • the torque capacity of the clutch K0 has been increased to the same as the target engine torque and maintained for a certain period of time, and then increased to be greater than the target engine torque; the torque of the engine ICE has been increased to less than the target After the engine torque is maintained for a certain period of time, it increases to the same process as the target engine torque, and the speed of the engine ICE gradually decreases to the same speed as the motor EM; the torque of the motor EM increases to the target motor torque and then maintains the target motor torque It does not change and the speed of the motor EM always increases gradually.
  • the downshift is performed as an example for description.
  • the shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
  • a preparatory step is performed to control the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM in a predetermined time (for example, a predetermined adjustment time) while the clutch K0 is fully engaged. Both gradually decrease to a corresponding predetermined value, for example, both are 0 Nm, and the speed of the control engine ICE and the speed of the motor EM gradually increase and remain the same.
  • the torque capacity of the clutch K0 After the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are gradually reduced to a predetermined value, it enters the second stage P2 and executes the reverse gear control step, the synchronous speed regulation step, the change trend control step, and the gear control step.
  • control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G8 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
  • the speed of the motor EM is quickly increased to a positive value by controlling the torque of the motor EM to a positive value and maintaining the positive value for a certain period of time, and then quickly returning to the predetermined value described in the preparation step.
  • the speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
  • the change trend control step is performed, and the torque of the engine ICE is rapidly increased to a positive value by controlling the ICE, and the positive value is maintained for a certain period of time, and then quickly returns to the position in the preparation step P1.
  • the predetermined value described makes the change trend of the speed of the engine ICE consistent with the speed change trend of the speed of the motor EM, that is, both gradually increase, and the speed of the engine ICE increases to a first engine speed, which is greater than The speed of the motor EM.
  • the magnitude of the first engine speed depends on the magnitude of the torque of the engine ICE for controlling the speed of the engine ICE and the duration of the change trend control step, and is not a predetermined value.
  • the speed of the engine ICE can be closed-loop controlled (such as PI closed-loop control) through two methods: fast torque adjustment or slow speed adjustment.
  • the fast torque adjustment can be achieved by adjusting the ignition angle of the engine ICE.
  • Slow speed adjustment The twisting method can be implemented by adjusting the intake air amount (for example, the valve opening degree) of the engine ICE.
  • the gear gear G7 is controlled to be engaged with the corresponding synchronous meshing mechanism A1, so that the transmission performs and completes the target gear. Gear up.
  • the clutch K0 is controlled to be engaged.
  • the torque capacity of the clutch K0 is gradually increased to be equal to After the target engine torque is equal, the torque capacity is maintained.
  • the torque of the control engine ICE is gradually increased to a predetermined engine torque (for example, 0.9 times the target engine torque) smaller than the target engine torque, and then the predetermined engine torque is maintained unchanged.
  • the torque of the control engine ICE is always smaller than the torque capacity of the clutch K0, and the speed of the engine ICE is closed-loop controlled (for example, PI closed-loop control) by controlling the capacity torque of the clutch K0 and the torque of the engine ICE. , So that the speed of the engine ICE is reduced to gradually approach the speed of the motor EM. Since the small difference between the capacity torque of the clutch K0 and the actual torque of the engine ICE is kept small in this first sub-phase P31, the speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 and the torque of the engine ICE.
  • the speed change slope of the engine ICE can be obtained as follows. At the end of the first sub-phase P31, the target motor speed of the motor EM is V0. The current engine speed at the moment is V1, the predetermined speed difference (for example, the predetermined adjustment speed difference) is V2, and the predetermined time (for example, the predetermined adjustment time) is T. In this first sub-phase P31, the engine ICE The speed change slope can be expressed as (V0-V1 + V2 ⁇ K) / T, where K is a predetermined constant less than 1 and greater than 0, such as 0.8. By controlling K, the speed change slope of the engine ICE can be controlled.
  • the clutch K0 In the second sub-phase P32 of the third stage P3, the clutch K0 is still in a slipping state, the torque capacity of the clutch K0 remains unchanged, the torque of the control engine ICE is gradually increased to the target engine torque and the torque of the motor EM remains unchanged. ; Control the speed of the engine ICE and the speed of the motor EM close to each other.
  • the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM remain unchanged; after the speed of the engine ICE and the speed of the motor EM are further matched to each other, the clutch K0 is fully engaged (The slipping speed difference of clutch K0 is reduced to 0).
  • the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque (for example, 1.2 times the target engine torque), and the torque of the engine ICE and the motor EM are The torque remains unchanged.
  • the speed of the control engine ICE remains the same as the speed of the motor EM and gradually increases.
  • the speed of the engine ICE is quickly adjusted through the capacity torque of the clutch K0 and the torque of the engine ICE, so that the speed of the engine ICE can be quickly matched with the speed of the motor EM, and then the clutch K0 Fully engaged.
  • the torque capacity of the clutch K0 has undergone a process of first increasing to the same as the target engine torque and maintaining it for a certain period of time before increasing to a value greater than the target engine torque; the torque of the engine ICE has experienced an increase to less than After the target engine torque is maintained for a certain period of time, it increases to the same process as the target engine torque, and the speed of the engine ICE gradually decreases to the same speed as the motor EM; the torque of the motor EM increases to the target motor torque and then maintains the target motor The torque does not change and the speed of the motor EM always increases gradually.
  • the gear shift in the target gear) is described as an example.
  • the shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
  • a preparatory step is performed.
  • a predetermined time for example, a predetermined adjustment time
  • the torque capacity of the control clutch K0 is gradually reduced to a predetermined value, for example, 0 Nm;
  • the torque of the engine ICE remains unchanged and is a negative torque (the torque output of the engine ICE in the loose throttle state is generally negative torque or 0 Nm);
  • the torque of the control motor EM is gradually increased to a predetermined value, for example, 0 Nm.
  • the speed of the control motor EM and the speed of the engine ICE gradually decrease and remain the same.
  • the torque capacity of the clutch K0 is gradually reduced to a predetermined value and the torque of the motor EM is gradually increased to a predetermined value, it enters the second stage P2 and executes a reverse gear control step, a synchronous speed regulation step, a change trend control step, and a gear control step.
  • control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G7 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
  • the speed of the motor EM is gradually reduced by controlling the torque of the motor EM to quickly decrease to a negative value and maintaining the negative value for a certain period of time before quickly returning to the predetermined value described in the preparation step.
  • the speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
  • the change trend control step is performed while the synchronous speed regulation step is performed.
  • the torque of the engine ICE By controlling the torque of the engine ICE to quickly decrease to a negative value and maintain the negative value, the change trend of the speed of the engine ICE and the speed change trend of the speed of the motor EM are controlled. Consistent, that is, both gradually decrease. Further, the speed of the engine ICE is reduced to a first engine speed, the first engine speed being less than the speed of the motor EM.
  • the gear gear G8 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission proceeds and completes the target gear. Gear up.
  • the control clutch K0 is engaged.
  • the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque, such as the target engine torque.
  • the torque capacity of the clutch K0 remains unchanged after that; the torque of the control engine ICE gradually increases to a predetermined engine torque and remains unchanged; the torque of the control motor EM gradually decreases to a predetermined motor torque and remains unchanged.
  • both the speed of the control engine ICE and the speed of the motor EM are gradually reduced and gradually matched. After the speed of the engine ICE and the speed of the motor EM match, the clutch K0 is fully engaged, and the shifting process ends.
  • the capacity torque of the clutch K0 is not required to participate in the speed control of the engine ICE.
  • the downshift is performed as an example for description.
  • the shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
  • a preparation step is performed.
  • a predetermined time for example, a predetermined adjustment time
  • the torque capacity of the control clutch K0 is gradually reduced to a predetermined value, for example, 0 Nm; the engine
  • the torque of the ICE remains unchanged and is negative (the torque output of the engine ICE under the throttle state is generally negative torque or 0 Nm); the torque of the control motor EM is gradually increased to a predetermined value, such as 0 Nm.
  • the speed of the control motor EM and the speed of the engine ICE gradually decrease and remain the same.
  • the torque capacity of the clutch K0 is gradually reduced to a predetermined value and the torque of the motor EM is gradually increased to a predetermined value, it enters the second stage P2 and executes a reverse gear control step, a synchronous speed regulation step, a change trend control step, and a gear control step.
  • control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G8 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
  • the speed of the motor EM is quickly increased to a positive value by controlling the torque of the motor EM to a positive value and maintaining the positive value for a certain period of time, and then quickly returning to the predetermined value described in the preparation step.
  • the speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
  • the change trend control step is performed.
  • the torque of the engine ICE By controlling the torque of the engine ICE to rapidly increase to a positive value and maintain the positive value, it then returns quickly, so that the speed change trend of the engine ICE and the motor EM
  • the speed change trend of the speed is the same, that is, both gradually increase. Further, the speed of the engine ICE is increased to a first engine speed, which is lower than the speed of the motor EM.
  • the gear gear G7 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission performs and completes the target gear. Gear up.
  • the control clutch K0 is engaged.
  • the torque capacity of the control clutch K0 is gradually increased to a predetermined value larger than the target engine torque, for example, the target
  • the torque capacity of the clutch K0 remains unchanged;
  • the torque of the control engine ICE is gradually reduced to a predetermined engine torque and remains unchanged;
  • the torque of the control motor EM is gradually reduced to a predetermined motor torque and remains unchanged.
  • the speed of the control engine ICE and the speed of the motor EM are gradually reduced and gradually matched. After the speed of the engine ICE and the speed of the motor EM match, the clutch K0 is fully engaged, and the shifting process ends.
  • the capacity torque of the clutch K0 is not required to participate in the speed control of the engine ICE.
  • the torque capacity of the control clutch is reduced to a predetermined value (e.g. 0Nm)
  • the torque of the engine is reduced to a predetermined value (e.g. 0Nm) or remains unchanged and the torque of the motor is increased or reduced to the predetermined value (e.g. 0Nm);
  • control clutch K0 is completely disengaged, and the initial gear is controlled to be disengaged from the corresponding synchronous meshing mechanism, so that the transmission exits the initial gear;
  • the control motor EM is used to adjust the speed so that the target gear gear matches the speed of the corresponding synchronous meshing mechanism, and in the change trend control step, the change trend of the speed of the engine ICE and the speed of the motor EM is controlled. Consistent trends
  • control motor EM and the engine ICE are speed-regulated so that the speed of the motor EM and the speed of the engine ICE match, and then the control clutch K0 is fully engaged.
  • the clutch engagement step can be further summarized as follows: In the clutch engagement step, the clutch is controlled to engage, and the clutch K0 is in a slipping state At this time, the capacity torque of the clutch K0 participates in adjusting the speed of the engine ICE, and after the speed of the engine ICE and the speed of the motor EM are matched, the clutch K0 is fully engaged.
  • the shift control method of the hybrid system according to the present invention shortens the time of power interruption when shifting, improves drivability, and weakens vibration due to shifting.
  • a shift control device (not shown in the figure) according to an embodiment of the present invention includes a reverse control unit, a synchronous speed control unit, a gear control unit, and The clutch engaging unit, each unit has the necessary hardware to achieve the following functions.
  • the reverse control unit is used to control the clutch to be completely disengaged and the transmission to exit the initial gear.
  • the synchronous speed control unit is used to control the motor to adjust the speed after the transmission exits the initial gear, so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism.
  • the gear control unit is configured to control the transmission to engage the target gear after the target gear matches the speed of the corresponding synchronous meshing mechanism.
  • the clutch engagement unit is used to control the motor and the engine after the target gear is engaged, so that the speed of the motor matches the speed of the engine, and then control the clutch to be fully engaged.
  • the shift control device may further include a change trend control unit that controls the engine so that the change trend of the speed of the engine before the target gear is engaged is consistent with the change trend of the speed of the motor.
  • the clutch engaging unit adjusts the speed of the engine by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in the slipping state.
  • the shift control method according to the present invention can be smoothly and efficiently performed by employing the shift control device having the above-mentioned structure.
  • a shift control system includes an engine control unit ECU, a motor control unit PEU, an auxiliary control unit ACU, a transmission control unit TCU, and a hybrid control unit HCU.
  • the engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU all have bidirectional data communication with the hybrid control unit HCU, so that the engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU Both can send corresponding parameters to the hybrid control unit HCU, and the hybrid control unit HCU can send control commands to the engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU to control the engine control unit
  • the ECU, the transmission control unit TCU, the auxiliary control unit ACU, and the motor control unit PEU perform operations.
  • the transmission control unit TCU can control the gears of the transmission of the hybrid system in FIG. 1 to be engaged / disengaged with the corresponding synchromesh mechanism of the transmission. In this way, in the shift-down control step and the gear-shift control step of the above-mentioned shift control method, the transmission control unit TCU can control the shift gear to be engaged and disengaged with the corresponding synchronous meshing mechanism.
  • the motor control unit PEU can control the motor EM of the hybrid system in FIG. 1 to perform speed adjustment.
  • the motor control unit PEU in the synchronous speed adjustment step of the shift control method described above, can control the speed of the motor EM so that the speed of the target gear matches the speed of the corresponding synchronous meshing mechanism; on the other hand, in In the clutch engagement step of the shift control method described above, the motor control unit PEU can control the speed matching of the motor EM and the engine ICE.
  • the auxiliary control unit ACU can control the change in the torque capacity of the clutch K0 and the engagement / disengagement of the clutch K0.
  • the auxiliary control unit ACU can control the clutch K0 to be disengaged and engaged.
  • the engine control unit ECU can control the engine ICE of the hybrid system in FIG. 1 to perform speed adjustment.
  • the engine control unit ECU can control the engine ICE to adjust the speed.
  • the engine ICE speed is controlled by the engine control unit ECU, so that the speed change trend of the engine ICE is consistent with the speed change trend of the motor EM.
  • the clutch K0 is controlled by the auxiliary control unit ACU when the clutch K0 is in a slipping state.
  • the auxiliary control unit ACU controls the clutch K0 of the hybrid power system to be fully engaged;
  • the engine control unit ECU controls the torque of the engine ICE to adjust The speed of the engine ICE is such that after the speed of the engine ICE matches the speed of the motor EM, the clutch K0 of the hybrid power system is controlled by the auxiliary control unit ACU to be fully engaged.
  • the shift control system is mainly used in the hybrid system shown in FIG. 1.
  • the shift control system includes a hybrid control unit HCU and a transmission control unit TCU, a motor control unit PEU, and an auxiliary control unit connected to the hybrid control unit HCU and respectively implementing control of the transmission, the motor EM, the clutch K0, and the engine ICE.
  • the ACU and the engine control unit ECU, and the hybrid control unit HCU send the following instructions to the corresponding control unit to implement shift control: the control clutch K0 is completely disengaged; the transmission is controlled to exit the initial gear; after the transmission exits the initial gear, the motor EM is controlled Adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronization meshing mechanism; after the target gear matches the speed of the corresponding synchronization meshing mechanism, control the transmission to engage the target gear; hang in the target gear After the shift, the motor EM and the engine ICE are controlled so that the speed of the motor EM matches the speed of the engine ICE, and the control clutch K0 is fully engaged.
  • gradually increasing or gradually decreasing means that the parameter changes substantially linearly and continuously; rapidly increasing or rapidly decreasing means that the slope of the parameter changes close to 90 degrees.
  • speed matching means that the speeds are substantially the same, but not necessarily the same.
  • speed means the rotational speed.
  • engine speed refers to engine speed
  • motor speed refers to motor speed.
  • the change trend of the speed of the engine in the change trend control step is consistent with the change trend of the speed of the motor, which means that the speed of the engine becomes larger or smaller together with the speed of the motor.
  • the "initial gear” refers to a gear that needs to be disconnected from the corresponding synchronous meshing mechanism during a shift
  • the "target gear” refers to a gear that needs to be engaged with the gear during the shift Gears engaged by corresponding synchromesh mechanisms.
  • the target engine speed mentioned in the change trend control step refers to the engine speed at the moment when the clutch K0 is fully engaged.
  • the speed of the engine ICE is controlled by controlling both the capacity torque of the clutch K0 and the torque of the engine ICE in the clutch engagement step of the accelerator upshift and the accelerator downshift,
  • the present invention is not limited to this.
  • the speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 or the torque of the engine ICE.
  • variation trend control step is performed while the synchronous speed adjustment step is performed, the variation trend control step may be started in the preparation step.
  • the shift control system includes a transmission control unit TCU and / or an auxiliary control unit ACU, but the present invention is not limited thereto.
  • the functions of the transmission control unit TCU and / or the auxiliary control unit ACU can be integrated into the hybrid control unit HCU, so that the transmission control unit TCU and / or the auxiliary control unit ACU is physically omitted in the shift control system. Even if the transmission control unit TCU and the auxiliary control unit ACU are omitted on a physical level, the shift control system according to the present invention still functionally includes the transmission control unit TCU and the auxiliary control unit ACU.
  • the connection of the hybrid control unit HCU described in the above specific embodiments with other units includes, but is not limited to, the hybrid control unit HCU is in data communication with other units.

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Abstract

Disclosed are a gear shifting control method, gear shifting control device and gear shifting control system for a hybrid power system, and a hybrid power system. The gear shifting control method comprises the following steps: an out-of-gear control step of controlling a clutch (K0) so same is completely disengaged and a transmission so same exits an initial gear; a synchronous speed regulation step of controlling an electric motor (EM) so same carries out speed regulation such that the speed of a target-gear gear of the transmission matches the speed of a corresponding synchronous meshing mechanism; an in-gear control step of controlling the transmission so same enters a target gear; and a clutch (K0) engagement step of controlling the electric motor (EM) and an internal combustion engine (ICE) such that the clutch (K0) is completely engaged after the speed of the electric motor (EM) matches the speed of the internal combustion engine (ICE). Since the speed of the target-gear gear synchronizes with that of the corresponding synchronous meshing mechanism by means of the speed regulation carried out by the electric motor (EM), the wear of and even damage to the synchronous meshing mechanism caused by the rotational inertia of the electric motor (EM) are avoided. In addition, the speed regulation by means of the electric motor (EM) also reduces the speed synchronization time, thereby shortening the gear shifting time.

Description

混合动力系统的换挡控制方法、换挡控制装置、换挡控制系统及混合动力系统Shift control method, shift control device, shift control system and hybrid power system of hybrid power system 技术领域Technical field
本发明涉及车辆领域,更具体地涉及一种混合动力系统的换挡控制方法、换挡控制装置、换挡控制系统及包括该换挡控制装置或换挡控制系统的混合动力系统。The present invention relates to the field of vehicles, and more particularly, to a shift control method, a shift control device, a shift control system, and a hybrid system including the shift control device or the shift control system of a hybrid power system.
背景技术Background technique
在现有技术中存在如下的一种混合动力系统,其包括发动机、电机、变速器和两个离合器,发动机的输出轴通过第一离合器与电机的输入/输出轴传动联接,电机的输入/输出轴通过第二离合器与变速器的输入轴传动联接。In the prior art, there is a hybrid power system including an engine, a motor, a transmission, and two clutches. The output shaft of the engine is drivingly coupled to the input / output shaft of the motor through a first clutch. The input / output shaft of the motor The second clutch is drivingly coupled to the input shaft of the transmission.
在该混合动力系统进行换挡的过程中,第二离合器分离之后直接将变速器的同步啮合机构与对应的挡位齿轮接合即可。虽然在换挡过程中同步啮合机构与对应的挡位齿轮存在一定的速度差,但是同步啮合机构和挡位齿轮两者的转动惯量都比较小,即使在存在一定的转速差的情况下彼此接合也不会对该混合动力系统产生过大的不良影响。During the shifting process of the hybrid power system, after the second clutch is disengaged, the synchronous meshing mechanism of the transmission may be directly engaged with the corresponding gear. Although there is a certain speed difference between the synchronous meshing mechanism and the corresponding gear during the shifting process, the moment of inertia of both the synchronous meshing mechanism and the gear is relatively small, even when there is a certain speed difference. Nor will it have an excessively bad effect on the hybrid system.
但是,在现有技术中还存在如下的另一种混合动力系统,其与上述一种混合动力系统的区别在于电机与变速器之间没有第二离合器,而是电机的输入/输出轴与变速器的输入轴以同轴的方式直接连接。However, in the prior art, there is another hybrid system, which is different from the above hybrid system in that there is no second clutch between the motor and the transmission, but the input / output shaft of the motor and the transmission The input shaft is directly connected in a coaxial manner.
在该混合动力系统进行换挡的过程中,如果仍然采用与上述一种混合动力系统的换挡控制方法相同的换挡控制方法,则由于电机的转动惯量很大并且变速器的输入轴与电机的输入/输出轴以同轴的方式直接连接,这会导致同步啮合机构在换挡过程中受到非常大的磨耗,甚至损坏。During the shifting process of the hybrid system, if the same shift control method as the shift control method of the above-mentioned hybrid system is still used, then because the motor's moment of inertia is large and the transmission input shaft and the motor's The input / output shafts are directly connected in a coaxial manner, which will cause the synchronous meshing mechanism to suffer a great deal of wear or even damage during the shifting process.
发明内容Summary of the invention
基于上述现有技术的缺陷而做出了本发明。本发明的一个目的在于提供一种混合动力系统的换挡控制方法,其能够在电机的输入/输出轴与变速器的输入轴以同轴的方式直接连接的混合动力系统进行换挡的过程中,避免由于电机的转动惯量造成同步啮合机构磨耗甚至损坏,并且还能够缩短换挡时间。本发明的另一目的在于提供一种换挡控制装置和换挡控制系统以及包括该换挡控制装置或换挡控制系统的混合动力系统。The present invention has been made based on the aforementioned shortcomings of the prior art. An object of the present invention is to provide a shift control method of a hybrid power system, which can perform gear shifting in a hybrid power system in which an input / output shaft of a motor and an input shaft of a transmission are directly connected in a coaxial manner. Avoiding wear or even damage to the synchronous meshing mechanism due to the motor's moment of inertia, and can also shorten the shift time. Another object of the present invention is to provide a shift control device and a shift control system, and a hybrid power system including the shift control device or the shift control system.
为了实现上述发明目的,本发明采用如下的技术方案。In order to achieve the above-mentioned object of the present invention, the present invention adopts the following technical solutions.
本发明提供了一种如下的混合动力系统的换挡控制方法,所述混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,所述换挡控制方法包括如下步骤:退挡控制步骤,控制所述离合器完全分离以及所述变速器退出初始挡位;同步调速步骤,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;挂挡控制步骤,控制所述变速器进行目标挡位挂挡;以及离合器接合步骤,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。The invention provides a shift control method for a hybrid power system, which includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine can be inputted through the clutch and the motor / The output shaft is drivingly coupled, and the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner. The transmission includes a plurality of shift gears and a synchronous meshing mechanism corresponding to the plurality of shift gears. The shift control method includes the following steps: a reverse shift control step that controls the clutch to be completely disengaged and the transmission to exit the initial gear; a synchronous speed adjustment step that controls the motor to adjust the speed so that the target of the transmission The gears match the speed of the corresponding synchronous meshing mechanism; the gear control step controls the transmission to engage in the target gear; and the clutch engagement step controls the motor and the engine such that the speed of the motor and After the speed of the engine is matched, the clutch is controlled to be fully engaged.
优选地,在所述挂挡控制步骤之前,所述换挡控制方法还包括变化趋势控制步骤,控制所述发动机,使得所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。Preferably, before the gear shift control step, the shift control method further includes a change trend control step of controlling the engine so that a change trend of the speed of the engine is consistent with a change trend of the speed of the motor.
优选地,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,通过控制所述发动机的扭矩和/或在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调节所述发动机的速度。Preferably, when the hybrid power system is in an oil supply state, in the clutch engaging step, by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in a slipping state To adjust the speed of the engine.
优选地,当所述混合动力系统处于给油状态时,在所述退挡控制步骤之 前,所述换挡控制方法还包括准备步骤,控制所述电机的扭矩、所述发动机的扭矩和所述离合器的扭矩容量分别变为对应的预定值。Preferably, when the hybrid system is in an oil-feeding state, the shift control method further includes a preparatory step before the reverse control step, which controls the torque of the motor, the torque of the engine, and the The clutch torque capacity becomes a corresponding predetermined value.
更优选地,当所述混合动力系统处于给油状态时,在所述变化趋势控制步骤中,控制所述离合器的扭矩容量始终保持为所述预定值,通过控制所述发动机的扭矩来调节所述发动机的速度,使得所述发动机的速度大于所述电机的速度。More preferably, when the hybrid system is in an oil-feeding state, in the change trend control step, the torque capacity of the clutch is always maintained at the predetermined value, and the torque is adjusted by controlling the torque of the engine. The speed of the engine is such that the speed of the engine is greater than the speed of the motor.
更优选地,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,控制所述电机的扭矩增大到预定的目标电机扭矩,控制所述发动机的扭矩增大到预定的目标发动机扭矩且控制所述离合器的扭矩容量增大到比所述目标发动机扭矩大的预定扭矩容量。More preferably, when the hybrid power system is in an oil supply state, in the clutch engagement step, the torque of the motor is controlled to increase to a predetermined target motor torque, and the torque of the engine is controlled to increase to a predetermined A target engine torque and a torque capacity that controls the clutch are increased to a predetermined torque capacity that is greater than the target engine torque.
更优选地,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,控制所述离合器进行接合,在所述离合器处于滑摩状态时,控制所述离合器的扭矩容量增大到与所述目标发动机扭矩相等且控制所述发动机的扭矩增大到比所述目标发动机扭矩小的预定发动机扭矩,控制所述电机的扭矩增大到所述目标电机扭矩,随后控制所述发动机的扭矩增大到所述目标发动机扭矩使得所述发动机的速度与所述电机的速度匹配,控制所述离合器完全接合;在所述离合器处于完全接合的状态之后,控制所述离合器的扭矩容量增大到所述预定扭矩容量。More preferably, when the hybrid system is in an oil-feeding state, in the clutch engagement step, the clutch is controlled to be engaged, and when the clutch is in a slipping state, the torque capacity of the clutch is controlled to increase To a torque equal to the target engine torque and to control the engine to increase to a predetermined engine torque that is smaller than the target engine torque, control the torque of the motor to increase to the target motor torque, and then control the engine Increase the torque to the target engine torque so that the speed of the engine matches the speed of the motor to control the clutch to fully engage; after the clutch is fully engaged, control the torque capacity of the clutch to increase As large as the predetermined torque capacity.
优选地,当所述混合动力系统不给油时,在所述退挡控制步骤之前,所述换挡控制方法还包括准备步骤,控制所述电机的扭矩和所述离合器的扭矩容量分别变为对应的预定值。Preferably, when the hybrid system is not supplied with oil, the shift control method further includes a preparatory step before the reverse control step, which controls the torque of the motor and the torque capacity of the clutch to become Corresponding predetermined value.
优选地,当所述混合动力系统不给油时,在所述变化趋势控制步骤中,控制所述离合器的扭矩容量保持为所述预定值,通过控制所述发动机的扭矩来调节所述发动机的速度,使得所述发动机的速度小于所述电机的速度。Preferably, when the hybrid power system is not supplied with oil, in the change trend control step, the torque capacity of the clutch is controlled to be maintained at the predetermined value, and the engine's torque is adjusted by controlling the torque of the engine. Speed such that the speed of the engine is less than the speed of the motor.
优选地,在所述混合动力系统不给油时,在所述离合器接合步骤中,控 制所述离合器的扭矩容量增大到比目标发动机扭矩大的预定扭矩容量。Preferably, when the hybrid system is not supplied with oil, in the clutch engagement step, the torque capacity of the clutch is controlled to be increased to a predetermined torque capacity greater than a target engine torque.
本发明还提供了一种如下的换挡控制装置,所述换挡控制装置用于控制混合动力系统实现换挡,该混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,该换挡控制装置包括:退挡控制单元,用于控制所述离合器完全分离以及所述变速器退出初始挡位;同步调速单元,用于在所述变速器退出初始挡位后,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;挂挡控制单元,用于在所述目标挡位齿轮与对应的同步啮合机构的速度匹配后,控制所述变速器进行目标挡位挂挡;以及离合器接合单元,用于在目标挡位挂挡后,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。The present invention also provides a shift control device for controlling a hybrid power system to realize shifting. The hybrid power system includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine And can be drive-coupled to an input / output shaft of the motor via the clutch. The input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner. The transmission includes a plurality of shift gears and A synchronous meshing mechanism corresponding to the plurality of shift gears, the shift control device includes: a reverse shift control unit for controlling the clutch to be completely disengaged and the transmission to exit the initial gear; a synchronous speed regulating unit for After the transmission exits the initial gear, the motor is controlled to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism; the gear control unit is used to adjust the gear at the target gear After matching the speed of the corresponding synchronous meshing mechanism, controlling the transmission to engage in the target gear; and clutch engagement Element for the target gear in gear, and controls the motor to the engine, and the engine speed so that the speed of the motor after the match, controlling the clutch is fully engaged.
优选地,所述换挡控制装置还包括变化趋势控制单元,所述变化趋势控制单元控制所述发动机,使得在进行所述目标挡位挂挡之前所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。Preferably, the shift control device further includes a change trend control unit that controls the engine so that the change trend of the speed of the engine and the motor before the target gear is engaged The speed trend is consistent.
优选地,当所述混合动力系统处于给油状态时,所述离合器接合单元通过控制所述发动机的扭矩和/或在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调节所述发动机的速度。Preferably, when the hybrid power system is in an oil supply state, the clutch engaging unit adjusts the torque by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in a slipping state. The speed of the engine.
本发明还提供了一种如下的换挡控制系统,所述换挡控制系统用于控制混合动力系统实现换挡,该混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,所述换挡控制系统包括混合动力控制单元以及与该混合动力控制单元 连接且分别实现对所述变速器、所述电机、所述离合器以及所述发动机的控制的变速器控制单元、电机控制单元、辅助控制单元和发动机控制单元,所述混合动力控制单元向对应的控制单元发送如下指令实现换挡控制:控制所述离合器完全分离;控制所述变速器退出初始挡位;在所述变速器退出初始挡位后,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;在所述目标挡位齿轮与对应的同步啮合机构的速度匹配后,控制所述变速器进行目标挡位挂挡;在目标挡位挂挡后,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。The present invention also provides a shift control system for controlling a hybrid power system to implement shifting. The hybrid power system includes an engine, a clutch, a motor, and a transmission, and an output shaft of the engine And can be drive-coupled to an input / output shaft of the motor via the clutch. The input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner. The transmission includes a plurality of shift gears and A synchronous meshing mechanism corresponding to the plurality of shift gears, the shift control system includes a hybrid control unit and is connected to the hybrid control unit and realizes the transmission, the motor, the clutch, and the transmission, respectively. Transmission control unit, motor control unit, auxiliary control unit, and engine control unit for engine control. The hybrid control unit sends the following instructions to the corresponding control unit to implement shift control: control the clutch to be completely disengaged; control the transmission Exit the initial gear; after the transmission exits the initial gear, Control the motor to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism; after the speed of the target gear is matched with the speed of the corresponding synchronous meshing mechanism, control the transmission to The target gear is engaged; after the target gear is engaged, the motor and the engine are controlled so that the speed of the motor matches the speed of the engine, and then the clutch is fully engaged.
优选地,所述发动机控制单元控制所述发动机,使得在进行所述目标挡位挂挡之前所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。Preferably, the engine control unit controls the engine so that a change tendency of the speed of the engine is consistent with a change tendency of the speed of the motor before the target gear is engaged.
优选地,当所述混合动力系统处于给油状态时,所述发动机控制单元通过控制所述发动机的扭矩和/或所述辅助控制单元在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调节所述发动机的速度。Preferably, when the hybrid power system is in an oil supply state, the engine control unit controls the torque of the engine and / or the auxiliary control unit controls the clutch when the clutch is in a slipping state. Capacity torque to regulate the speed of the engine.
本发明还提供了一种如下的混合动力系统,所述混合动力系统包括:以上技术方案中任意一项技术方案所述的换挡控制装置或以上技术方案中任意一项技术方案所述的换挡控制系统;变速器,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构;电机,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接;一个离合器;以及发动机,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接。The present invention also provides a hybrid system including the shift control device according to any one of the above technical solutions or the shift control device according to any one of the above technical solutions. Gear control system; a transmission comprising a plurality of gears and a synchronous meshing mechanism corresponding to the plurality of gears; a motor, and an input / output shaft of the motor is coaxial with an input shaft of the transmission A direct connection; a clutch; and an engine whose output shaft can be drive-coupled to the input / output shaft of the motor via the clutch.
通过采用上述技术方案,本发明提供了一种混合动力系统的换挡控制方法、换挡控制装置、换挡控制系统及混合动力系统,其能够通过电机进行调速使目标挡位齿轮与对应的同步啮合机构的速度匹配之后该挡位齿轮才与 对应的同步啮合机构接合。这样,由于通过电机进行调速使得目标挡位齿轮与对应的同步啮合机构速度同步,避免了由于电机的转动惯量造成同步啮合机构磨耗甚至损坏;另外,通过电机进行调速还减少了速度同步时间,进而缩短了换挡时间。By adopting the above technical solution, the present invention provides a shift control method, a shift control device, a shift control system, and a hybrid system of a hybrid power system, which can adjust the speed of a target gear through a motor to the corresponding gear. Only after the speed of the synchronization meshing mechanism is matched, the gear gear is engaged with the corresponding synchronization meshing mechanism. In this way, since the speed of the target gear is synchronized with the speed of the corresponding synchronous meshing mechanism by the speed adjustment by the motor, the wear and even damage of the synchronous meshing mechanism due to the motor's rotational inertia is avoided; in addition, the speed synchronization by the motor also reduces the speed synchronization time , Thereby shortening the shift time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是示出了根据本发明的一实施方式的混合动力系统的连接结构的示意图。FIG. 1 is a schematic diagram showing a connection structure of a hybrid system according to an embodiment of the present invention.
图2a是示出了图1中的混合动力系统在踩油门加挡的过程中各参数随时间变化的曲线图;图2b是示出了图1中的混合动力系统在踩油门减挡的过程中各参数随时间变化的曲线图;图2c是示出了图1中的混合动力系统在松油门加挡的过程中各参数随时间变化的曲线图;图2d是示出了图1中的混合动力系统在松油门减挡的过程中各参数随时间变化的曲线图。FIG. 2a is a graph showing changes of various parameters with time of the hybrid system of FIG. 1 during an upshift with the accelerator pedal; FIG. 2b is a diagram showing a process of the downshift with the hybrid system in FIG. The time-varying parameters of each parameter in the graph; Figure 2c is a graph showing the time-varying parameters of the hybrid system in Fig. 1 during the upshift of the throttle; Figure 2d is a graph showing the A graph of the changes of various parameters of the hybrid system with time during the downshift of the loose throttle.
图3是示出了根据本发明的一实施方式的混合动力系统中所包括的换挡控制系统的结构的示意图。FIG. 3 is a schematic diagram showing a configuration of a shift control system included in a hybrid system according to an embodiment of the present invention.
附图标记说明Reference sign description
ICE 发动机 EM 电机 K0 离合器 S1输入轴 S2 输出轴 S3 倒挡轴 G1-G15 齿轮 A1-A4 同步啮合机构 DM 差速器ICE engine EM motor K0 clutch S1 input shaft S2 output shaft S3 reverse gear G1-G15 gear A1-A4 synchronous meshing mechanism DM differential
ECU 发动机控制单元 PEU 电机控制单元 TCU 变速器控制单元 HCU 混合动力控制单元 ACU 辅助控制单元ECU engine control unit PEU motor control unit TCU transmission control unit HCU hybrid control unit ACU auxiliary control unit
具体实施方式detailed description
以下将结合说明书附图详细说明本发明的具体实施方式。在本发明中,“传动联接”是指两个部件之间能够传递驱动力/扭矩。Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings of the description. In the present invention, "drive coupling" refers to the ability to transmit driving force / torque between two components.
(混合动力系统的结构)(Structure of Hybrid System)
如图1所示,根据本发明的一实施方式的混合动力系统包括发动机ICE、电机模块、自动变速器和差速器DM,其中电机模块包括整合在一起的电机EM和一个离合器K0,并且电机模块位于发动机ICE与自动变速器之间。As shown in FIG. 1, a hybrid system according to an embodiment of the present invention includes an engine ICE, a motor module, an automatic transmission, and a differential DM, where the motor module includes an integrated motor EM and a clutch K0, and the motor module Located between the engine ICE and the automatic transmission.
在本实施方式中,发动机ICE为四缸发动机。如图1所示,发动机ICE相对于电机模块位于与自动变速器所在侧的相反侧,并且发动机ICE经由电机模块内的离合器K0与电机EM的输入/输出轴传动联接。当离合器K0接合时,发动机ICE能够与电机EM的输入/输出轴实现传动联接;当离合器K0分离时,发动机ICE与电机EM的输入/输出轴的传动联接断开。In this embodiment, the engine ICE is a four-cylinder engine. As shown in FIG. 1, the engine ICE is located on the opposite side from the side of the automatic transmission with respect to the motor module, and the engine ICE is drivingly coupled to the input / output shaft of the motor EM via a clutch K0 in the motor module. When the clutch K0 is engaged, the engine ICE can realize the transmission connection with the input / output shaft of the motor EM; when the clutch K0 is disengaged, the transmission connection between the engine ICE and the input / output shaft of the motor EM is disconnected.
在本实施方式中,离合器K0不是双离合器,而是具有仅一个离合单元的单独的传统离合器。该离合器K0可以为例如干式离合器等的传统的离合器,在这里对该离合器K0的结构不进行具体说明。另外,由于该混合动力系统仅使用电机模块内的离合器K0就足够了,因此不需要在自动变速器内再设置其它离合器。In the present embodiment, the clutch K0 is not a double clutch, but a separate conventional clutch having only one clutch unit. The clutch K0 may be a conventional clutch such as a dry clutch, and the structure of the clutch K0 is not described in detail here. In addition, since the hybrid system uses only the clutch K0 in the motor module, it is not necessary to provide another clutch in the automatic transmission.
在本实施方式中,电机EM的输入/输出轴与自动变速器的输入轴S1以同轴的方式直接连接,使得电机EM和自动变速器之间能够双向传递驱动力/扭矩。上述“以同轴的方式直接连接”表示电机EM的输入/输出轴与自动变速器的输入轴S1可以为同一个轴或者电机EM的输入/输出轴与自动变速器的输入轴S1两者之间无离合器地直接连接。在电机EM由电池(未示出)供给电能的情况下,电机EM作为电动机向自动变速器的输入轴S1传递驱动力/扭矩,在电机EM获得来自自动变速器的输入轴S1的驱动力/扭矩的情况下,电机EM作为发电机向电池充电。In this embodiment, the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission are directly connected in a coaxial manner, so that the driving force / torque can be transmitted in both directions between the motor EM and the automatic transmission. The above “directly connected in a coaxial manner” means that the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission may be the same shaft or there is no difference between the input / output shaft of the motor EM and the input shaft S1 of the automatic transmission. The clutch ground is directly connected. When the electric motor EM is supplied with power by a battery (not shown), the electric motor EM serves as a motor to transmit driving force / torque to the input shaft S1 of the automatic transmission, and the electric motor EM obtains the driving force / torque from the input shaft S1 of the automatic transmission. In this case, the motor EM acts as a generator to charge the battery.
在本实施方式中,如图1所示,该自动变速器具有六个前进挡位和一个倒挡挡位。该自动变速器包括彼此平行且间隔开设置的输入轴S1、输出轴S2和倒挡轴S3。进一步地,该自动变速器还包括用于组成与各前进挡位和倒挡挡位对应的齿轮副的挡位齿轮(齿轮G1-G12、G14)、同步啮合机构A1-A4以及用于向差速器DM传递驱动力/扭矩的输出齿轮(齿轮G13、G15)。In this embodiment, as shown in FIG. 1, the automatic transmission has six forward gears and one reverse gear. The automatic transmission includes an input shaft S1, an output shaft S2, and a reverse shaft S3 which are arranged in parallel and spaced apart from each other. Further, the automatic transmission further includes gears (gears G1-G12, G14) for composing a gear pair corresponding to each of the forward gear and the reverse gear, a synchronous meshing mechanism A1-A4, and a gear for differential speed. The output gear (gears G13, G15) that transmits the driving force / torque of the DM.
在本实施方式中,两个同步啮合机构A2、A3设置于输入轴S1、一个同 步啮合机构A1设置于输出轴S2,一个同步啮合机构A4设置于倒挡轴S3。各同步啮合机构均包括同步器和齿轮致动器并分别对应于一个或两个挡位齿轮。具体地,同步啮合机构A1对应于齿轮G7、G8;同步啮合机构A2对应于齿轮G3、G4;同步啮合机构A3对应于齿轮G5、G6;同步啮合机构A4对应于齿轮G14。In this embodiment, two synchronous meshing mechanisms A2 and A3 are provided on the input shaft S1, one synchronous meshing mechanism A1 is provided on the output shaft S2, and one synchronous meshing mechanism A4 is provided on the reverse shaft S3. Each synchromesh mechanism includes a synchronizer and a gear actuator and corresponds to one or two shift gears, respectively. Specifically, the synchronous meshing mechanism A1 corresponds to the gears G7 and G8; the synchronous meshing mechanism A2 corresponds to the gears G3 and G4; the synchronous meshing mechanism A3 corresponds to the gears G5 and G6; the synchronous meshing mechanism A4 corresponds to the gear G14.
以下说明自动变速器的用于组成与各挡位对应的齿轮副的挡位齿轮。The gears of the automatic transmission for composing the gear pairs corresponding to the gears will be described below.
齿轮G1固定于输入轴S1,齿轮G7设置于输出轴S2并且齿轮G1与齿轮G7始终处于啮合状态,以组成对应于前进挡位(1挡)的齿轮副。The gear G1 is fixed to the input shaft S1, the gear G7 is disposed on the output shaft S2, and the gear G1 and the gear G7 are always in meshing state to form a gear pair corresponding to the forward gear position (first gear).
齿轮G2与齿轮G1间隔开地固定于输入轴S1,齿轮G8与齿轮G7间隔开地设置于输出轴S2并且齿轮G2与齿轮G8始终处于啮合状态,以组成对应于前进挡位(2挡)的齿轮副。Gear G2 and gear G1 are fixed to the input shaft S1 spaced apart. Gear G8 and gear G7 are set to the output shaft S2 spaced apart. Gear G2 and gear G8 are always in meshing state to form a gear corresponding to the forward gear (2 speed). Gear pair.
齿轮G3与齿轮G2间隔开地设置于输入轴S1,齿轮G9与齿轮G8间隔开地固定于输出轴S2并且齿轮G3与齿轮G9始终处于啮合状态,以组成对应于前进挡位(3挡)的齿轮副。The gear G3 and the gear G2 are spaced apart from each other on the input shaft S1, the gear G9 and the gear G8 are spaced apart from each other and fixed to the output shaft S2, and the gears G3 and G9 are always engaged with each other to form a gear corresponding to the forward gear position (3 speeds). Gear pair.
齿轮G4与齿轮G3间隔开地设置于输入轴S1,齿轮G10与齿轮G9间隔开地固定于输出轴S2并且齿轮G4与齿轮G10始终处于啮合状态,以组成对应于前进挡位(4挡)的齿轮副。The gear G4 and the gear G3 are spaced apart from each other on the input shaft S1, the gear G10 and the gear G9 are spaced apart from each other and fixed to the output shaft S2, and the gears G4 and G10 are always in meshing state to form a gear corresponding to the forward gear (4th gear) Gear pair.
齿轮G5与齿轮G4间隔开地设置于输入轴S1,齿轮G11与齿轮G10间隔开地固定于输出轴S2并且齿轮G5与齿轮G11始终处于啮合状态,以组成对应于前进挡位(5挡)的齿轮副。The gear G5 and the gear G4 are spaced apart from each other on the input shaft S1, the gear G11 and the gear G10 are spaced apart from each other and fixed to the output shaft S2, and the gears G5 and G11 are always engaged with each other to form a gear corresponding to the forward gear position (5th gear) Gear pair.
齿轮G6与齿轮G5间隔开地设置于输入轴S1,齿轮G12与齿轮G11间隔开地固定于输出轴S2并且齿轮G6与齿轮G12始终处于啮合状态,以组成对应于前进挡位(6挡)的齿轮副。The gear G6 and the gear G5 are spaced apart from each other on the input shaft S1, the gear G12 and the gear G11 are spaced apart from each other and fixed to the output shaft S2, and the gears G6 and G12 are always in meshing state to form a gear corresponding to the forward gear (6th gear) Gear pair.
齿轮G14设置于倒挡轴S3,齿轮G7与齿轮G14始终处于啮合状态(图中以虚线示出该啮合关系),齿轮G7与齿轮G1始终处于啮合状态,齿轮G1、G7和G14组成了对应于倒挡挡位的齿轮副。Gear G14 is set on reverse shaft S3, gear G7 and gear G14 are always in meshing state (the meshing relationship is shown by a dotted line in the figure), gear G7 and gear G1 are always in meshing state, and gears G1, G7, and G14 constitute Gear pair in reverse gear.
这样,通过采用上述结构,使得自动变速器的多个挡位齿轮G1-G12、 G14对应四个同步啮合机构A1-A4,挡位齿轮G1-G12、G14彼此啮合以组成分别对应自动变速器的多个挡位的齿轮副,同步啮合机构A1-A4能够与对应的挡位齿轮接合或断开接合以实现换挡。当需要自动变速器进行换挡时,对应的同步啮合机构A1-A4的同步器进行动作以与各挡位齿轮接合来实现各轴之间的传动联接或断开传动联接。In this way, by adopting the above structure, the multiple gears G1-G12 and G14 of the automatic transmission correspond to the four synchronous meshing mechanisms A1-A4, and the gears G1-G12 and G14 mesh with each other to form a plurality of gears respectively corresponding to the automatic transmission. The gear pair of the gear, the synchronous meshing mechanism A1-A4 can be engaged or disengaged with the corresponding gear to realize shifting. When an automatic transmission is required to shift gears, the synchronizers of the corresponding synchromesh mechanisms A1-A4 act to engage with the gears of each gear to achieve transmission coupling or disconnect transmission coupling between the shafts.
以下说明自动变速器的驱动力/扭矩的输出路径。The following describes the driving force / torque output path of the automatic transmission.
作为输出轴S2的输出齿轮的齿轮G13固定于输出轴S2并且与差速器DM的外齿圈始终处于啮合状态,以实现输出轴S2与差速器DM之间的传动联接。作为倒挡轴S3的输出齿轮的齿轮G15固定于倒挡轴S3并且与差速器DM的外齿圈始终处于啮合状态(图中以虚线示出该啮合关系),以实现倒挡轴S3与差速器DM之间的传动联接。The gear G13 as the output gear of the output shaft S2 is fixed to the output shaft S2 and is always in meshing state with the outer ring gear of the differential DM, so as to realize the transmission connection between the output shaft S2 and the differential DM. The gear G15, which is the output gear of the reverse shaft S3, is fixed to the reverse shaft S3 and is always in meshing state with the outer ring gear of the differential DM (the meshing relationship is shown by a dotted line in the figure) to realize the reverse shaft S3 and Transmission connection between differential DM.
这样,来自车辆用动力系统的电机EM和/或发动机ICE的驱动力/扭矩能够经由与各挡位对应的齿轮副(齿轮G1-G12、G14)和作为输出齿轮的(齿轮G13或G15)传递到差速器DM,以进一步输出到车辆的车轮。In this way, the driving force / torque from the motor EM and / or the engine ICE of the vehicle power system can be transmitted through the gear pair (gears G1-G12, G14) corresponding to each gear and the output gear (gear G13 or G15). To the differential DM for further output to the wheels of the vehicle.
在本实施方式中,差速器DM不包括在自动变速器中,但是根据需要也可以将差速器DM整合到自动变速器中。In the present embodiment, the differential DM is not included in the automatic transmission, but the differential DM may be integrated into the automatic transmission as needed.
通过采用上述的混合动力系统的总成设计,使得自动变速器内的所有齿轮均可以用于电机EM和发动机ICE,增加了用于电机驱动的齿轮传动比。另外,不在自动变速器内设置离合器,还可以降低成本。By adopting the assembly design of the above-mentioned hybrid system, all gears in the automatic transmission can be used for the motor EM and the engine ICE, and the gear transmission ratio for motor driving is increased. In addition, the absence of a clutch in the automatic transmission can also reduce costs.
另外,虽然在图1中未示出,但是根据本发明的一实施方式的混合动力系统还包括下述的换挡控制装置或图3所示的换挡控制系统,该换挡控制装置和换挡控制系统均用于控制图1中示出的发动机ICE、电机EM、离合器K0和变速器的动作来执行根据本发明的换挡控制方法,将在以下的内容中更进一步地说明换挡控制装置和换挡控制系统的具体结构。In addition, although not shown in FIG. 1, the hybrid system according to an embodiment of the present invention further includes a shift control device described below or a shift control system shown in FIG. 3, the shift control device and the shift control device The gear control systems are used to control the actions of the engine ICE, the motor EM, the clutch K0, and the transmission shown in FIG. 1 to execute the gear shift control method according to the present invention. The gear shift control device will be further explained in the following content And the specific structure of the shift control system.
以上详细地说明了根据本发明的一实施方式的混合动力系统的具体结构,以下将说明针对该混合动力系统的根据本发明的换挡控制方法。The specific structure of the hybrid system according to an embodiment of the present invention has been described in detail above, and a shift control method according to the present invention for the hybrid system will be described below.
(换挡控制方法)(Shift control method)
根据本发明的换挡控制方法是主要针对具有上述结构的混合动力系统的换挡控制方法。以下将对图1中的混合动力系统处于给油状态下进行换挡(包括踩油门加挡和踩油门减挡)以及该混合动力系统处于不给油状态下进行换挡(包括松油门加挡和松油门减挡)进行详细说明来阐述根据本发明的换挡控制方法。The shift control method according to the present invention is a shift control method mainly for a hybrid system having the above-mentioned structure. In the following, the hybrid system in FIG. 1 will be shifted when the fuel is in the fuel state (including throttle upshift and throttle downshift) and the hybrid system will be shifted when it is not fueled (including loose throttle upshift). And loose throttle downshift) will be described in detail to explain the shift control method according to the present invention.
如图2a所示,在混合动力系统进行踩油门加挡的过程中,以从一挡挡位(其中挡位齿轮G7对应于初始挡位齿轮)向二挡挡位(其中挡位齿轮G8对应于目标挡位齿轮)加挡为例来进行说明,根据本发明的换挡控制方法按时间顺序包括如下三个阶段P1-P3,并且在各阶段中执行如下各个步骤。As shown in FIG. 2a, in the process of stepping up the accelerator by the hybrid system, the gear shifts from the first gear (where the gear G7 corresponds to the initial gear) to the second gear (where the gear G8 corresponds The gear shift in the target gear) is described as an example. The shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
在第一阶段P1中执行准备步骤,在预定的时间(例如预定的调校时间)内,在离合器K0处于完全接合的状态下,控制离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩均逐渐减小到对应的预定值,例如均为0Nm;并且控制发动机ICE的速度和电机EM的速度逐渐增大且保持相同。In the first stage P1, a preparatory step is performed to control the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM in a predetermined time (for example, a predetermined adjustment time) while the clutch K0 is fully engaged. Both are gradually reduced to corresponding predetermined values, for example, both are 0 Nm; and the speed of the control engine ICE and the speed of the motor EM are gradually increased and remain the same.
在离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩均逐渐减小到预定值之后,进入第二阶段P2并执行退挡控制步骤、同步调速步骤、变化趋势控制步骤和挂挡控制步骤。After the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are gradually reduced to a predetermined value, it enters the second stage P2 and executes the reverse gear control step, the synchronous speed regulation step, the change trend control step, and the gear control step.
在退挡控制步骤中,控制离合器K0完全分离且离合器K0的扭矩容量保持为上述预定值,并且控制挡位齿轮G7与对应的同步啮合机构A1断开接合,使得变速器退出初始挡位。In the reverse control step, the control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G7 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
在同步调速步骤中,通过控制电机EM的扭矩迅速降低到一负值并在一定的时间内保持该负值之后再迅速返回到准备步骤中所述的预定值,使得电机EM的速度逐渐降低以带动齿轮G8进行调速。可以对电机EM的速度进行闭环控制(例如PID闭环控制)。这样,通过控制电机EM进行调速来使得挡位齿轮G8与对应的同步啮合机构A1的速度匹配。In the synchronous speed regulation step, the speed of the motor EM is gradually reduced by controlling the torque of the motor EM to quickly decrease to a negative value and maintaining the negative value for a certain period of time before quickly returning to the predetermined value described in the preparation step. Adjust speed by driving gear G8. The speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
另外,在执行同步调速步骤的同时执行变化趋势控制步骤,通过控制发动机ICE的扭矩迅速降低到一负值并在一定的时间内保持该负值,使得发动机ICE的速度的变化趋势与电机EM的速度的变速趋势一致、即两者均逐渐降 低,并且发动机ICE的速度降低到第一发动机速度,该第一发动机速度大于电机EM的速度。需要说明的是,该第一发动机速度的大小取决于用于控制发动机ICE的速度的发动机ICE的扭矩的大小以及变化趋势控制步骤的持续时间长短而并非预定值。一般地,用于控制发动机ICE的速度的发动机ICE的扭矩越大和/或变化趋势控制步骤的持续时间越长,则发动机ICE的速度越接近目标发动机速度。可以通过快速调扭或慢速调扭两种方式来对发动机ICE的速度进行闭环控制(例如PI闭环控制),其中快速调扭的方式可以通过采用调节发动机ICE的点火角来实现,慢速调扭的方式可以通过采用调节发动机ICE的进气量(例如气门开度)来实现。In addition, while performing the synchronous speed regulation step, the change trend control step is performed. By controlling the torque of the engine ICE to quickly decrease to a negative value and maintain the negative value for a certain period of time, the change trend of the speed of the engine ICE and the motor EM The speed change trend of the speed is the same, that is, both are gradually reduced, and the speed of the engine ICE is reduced to the first engine speed, which is greater than the speed of the motor EM. It should be noted that the magnitude of the first engine speed depends on the magnitude of the torque of the engine ICE for controlling the speed of the engine ICE and the duration of the change trend control step, and is not a predetermined value. Generally, the greater the torque of the engine ICE for controlling the speed of the engine ICE and / or the longer the duration of the trend control step, the closer the speed of the engine ICE is to the target engine speed. The speed of the engine ICE can be closed-loop controlled (such as PI closed-loop control) through two methods: fast torque adjustment or slow speed adjustment. The fast torque adjustment can be achieved by adjusting the ignition angle of the engine ICE. Slow speed adjustment The twisting method can be implemented by adjusting the intake air amount (for example, the valve opening degree) of the engine ICE.
进一步地,在挂挡控制步骤中,在使得挡位齿轮G8与对应的同步啮合机构A1的速度匹配之后控制该挡位齿轮G8与对应的同步啮合机构A1接合,使得变速器进行并完成目标挡位挂挡。Further, in the gear control step, after the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1, the gear gear G8 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission proceeds and completes the target gear. Gear up.
在挡位齿轮G8与对应的同步啮合机构A1接合之后进入第三阶段P3并执行离合器接合步骤。After the gear G8 is engaged with the corresponding synchromesh mechanism A1, it enters the third stage P3 and executes the clutch engagement step.
在执行离合器接合步骤的过程中,具体地,在第三阶段P3的第一子阶段P31中,控制离合器K0进行接合,在离合器K0处于滑摩状态时,离合器K0的扭矩容量逐渐增大到与目标发动机扭矩相等之后保持该扭矩容量不变。在该第一子阶段P31中,控制发动机ICE的扭矩逐渐增大到比目标发动机扭矩小的预定发动机扭矩(例如为目标发动机扭矩的0.9倍)之后保持该预定发动机扭矩不变。During the clutch engagement step, specifically, in the first sub-phase P31 of the third phase P3, the clutch K0 is controlled to be engaged. When the clutch K0 is in a slipping state, the torque capacity of the clutch K0 is gradually increased to be equal to After the target engine torque is equal, the torque capacity is maintained. In this first sub-phase P31, the torque of the control engine ICE is gradually increased to a predetermined engine torque (for example, 0.9 times the target engine torque) smaller than the target engine torque, and then the predetermined engine torque is maintained unchanged.
在该第一子阶段P31中,控制发动机ICE的扭矩始终小于离合器K0的扭矩容量,并且通过控制离合器K0的容量扭矩和发动机ICE的扭矩来对发动机ICE的速度进行闭环控制(例如PI闭环控制),使得发动机ICE的速度降低以逐渐接近电机EM的速度。由于在该第一子阶段P31中离合器K0的容量扭矩与发动机ICE的实际扭矩之间时刻保持较大的差值,因此能够通过控制离合器K0的容量扭矩和发动机ICE的扭矩使发动机ICE的速度以较快的方式降低到第二发动机速度,第二发动机速度大于在该第一子阶段P31结束时电机EM的 速度。具体地,在该第一子阶段P31中,发动机ICE的速度变化斜率可以通过如下方式获得,在第一子阶段P31结束时电机EM的目标电机速度为V0、在该第一子阶段P31中任意时刻的当前发动机速度为V1、预定的速度差(例如预定的调校速度差值)为V2且预定的时间(例如预定的调校时间)为T,在该第一子阶段P31中发动机ICE的速度变化斜率可以表示为(V0-V1+V2×K)/T,其中K为小于1且大于0的预定常数,例如为0.8,通过控制K可以控制发动机ICE的速度的变化斜率。In this first sub-phase P31, the torque of the control engine ICE is always smaller than the torque capacity of the clutch K0, and the speed of the engine ICE is closed-loop controlled (for example, PI closed-loop control) by controlling the capacity torque of the clutch K0 and the torque of the engine ICE. , So that the speed of the engine ICE is reduced to gradually approach the speed of the motor EM. Since a large difference is always maintained between the capacity torque of the clutch K0 and the actual torque of the engine ICE in this first sub-phase P31, the speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 and the torque of the engine ICE. The faster way is to reduce to the second engine speed, which is greater than the speed of the motor EM at the end of this first sub-phase P31. Specifically, in the first sub-phase P31, the speed change slope of the engine ICE can be obtained as follows. At the end of the first sub-phase P31, the target motor speed of the motor EM is V0. The current engine speed at the moment is V1, the predetermined speed difference (for example, the predetermined adjustment speed difference) is V2, and the predetermined time (for example, the predetermined adjustment time) is T. In this first sub-phase P31, the engine ICE The speed change slope can be expressed as (V0-V1 + V2 × K) / T, where K is a predetermined constant less than 1 and greater than 0, such as 0.8. By controlling K, the speed change slope of the engine ICE can be controlled.
在该第一子阶段P31中,控制电机EM的扭矩增大到预定的目标电机扭矩之后保持该目标电机扭矩不变,控制电机EM的速度逐渐增大。In this first sub-phase P31, after the torque of the control motor EM is increased to a predetermined target motor torque, the target motor torque is kept constant, and the speed of the control motor EM is gradually increased.
在第三阶段P3的第二子阶段P32中,离合器K0仍然处于滑摩状态,离合器K0的扭矩容量保持不变,控制发动机ICE的扭矩逐渐增大到目标发动机扭矩且电机EM的扭矩保持不变;控制发动机ICE的速度和电机EM的速度彼此接近。In the second sub-phase P32 of the third stage P3, the clutch K0 is still in a slipping state, the torque capacity of the clutch K0 remains unchanged, the torque of the control engine ICE is gradually increased to the target engine torque and the torque of the motor EM remains unchanged. ; Control the speed of the engine ICE and the speed of the motor EM close to each other.
在第三阶段P3的第三子阶段P33中,离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩均保持不变;控制发动机ICE的速度和电机EM的速度彼此进一步匹配之后离合器K0完全接合(离合器K0的滑摩速度差降低到0)。In the third sub-phase P33 of the third phase P3, the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are all maintained; after the speed of the engine ICE and the speed of the motor EM are further matched to each other, the clutch K0 is completely Engage (the slip speed difference of clutch K0 is reduced to 0).
在第三阶段P3的第四子阶段P34中,控制离合器K0的扭矩容量增大到比目标发动机扭矩大的预定值(例如是目标发动机扭矩的1.2倍),而发动机ICE的扭矩和电机EM的扭矩保持不变。控制发动机ICE的速度与电机EM的速度保持相同并逐渐增大。在控制离合器K0的扭矩容量增大到比目标发动机扭矩大的预定值之后,换挡过程结束。In the fourth sub-phase P34 of the third phase P3, the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque (for example, 1.2 times the target engine torque), and the torque of the engine ICE and the motor EM are The torque remains unchanged. The speed of the control engine ICE remains the same as the speed of the motor EM and gradually increases. After the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque, the shifting process ends.
综上,在上述离合器接合步骤中,通过控制离合器K0的容量扭矩和发动机ICE的扭矩一起快速调节发动机ICE的速度,使得发动机ICE的速度能够较快地降低到与电机EM的速度匹配,之后离合器K0完全接合。在离合器接合步骤中,离合器K0的扭矩容量经历了先增大到与目标发动机扭矩相同并保持一定时间之后再增大到大于目标发动机扭矩的过程;发动机ICE的扭矩经历 了先增大到小于目标发动机扭矩并保持一定时间之后再增大到与目标发动机扭矩相同的过程,并且发动机ICE的速度逐渐降低到与电机EM的速度相同;电机EM的扭矩增大至目标电机扭矩然后保持该目标电机扭矩不变并且电机EM的速度始终逐渐增大。In summary, in the above clutch engaging step, the speed of the engine ICE is quickly adjusted by controlling the capacity torque of the clutch K0 and the torque of the engine ICE, so that the speed of the engine ICE can be quickly reduced to match the speed of the motor EM, and then the clutch K0 is fully engaged. In the clutch engagement step, the torque capacity of the clutch K0 has been increased to the same as the target engine torque and maintained for a certain period of time, and then increased to be greater than the target engine torque; the torque of the engine ICE has been increased to less than the target After the engine torque is maintained for a certain period of time, it increases to the same process as the target engine torque, and the speed of the engine ICE gradually decreases to the same speed as the motor EM; the torque of the motor EM increases to the target motor torque and then maintains the target motor torque It does not change and the speed of the motor EM always increases gradually.
如图2b所示,在混合动力系统进行踩油门减挡的过程中,以从二挡挡位(其中挡位齿轮G8对应于初始挡位齿轮)向一挡挡位(其中挡位齿轮G7对应于目标挡位齿轮)减挡为例来进行说明,根据本发明的换挡控制方法按时间顺序包括如下三个阶段P1-P3,并且在各阶段中执行如下各个步骤。As shown in FIG. 2b, during the step-down of the throttle by the hybrid system, the gear shifts from the second gear (where the gear G8 corresponds to the initial gear) to the first gear (where the gear G7 corresponds The downshift is performed as an example for description. The shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
在第一阶段P1中执行准备步骤,在预定的时间(例如预定的调校时间)内,在离合器K0处于完全接合的状态下,控制离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩均逐渐减小到对应的预定值,例如均为0Nm,并且控制发动机ICE的速度和电机EM的速度逐渐增大且保持相同。In the first stage P1, a preparatory step is performed to control the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM in a predetermined time (for example, a predetermined adjustment time) while the clutch K0 is fully engaged. Both gradually decrease to a corresponding predetermined value, for example, both are 0 Nm, and the speed of the control engine ICE and the speed of the motor EM gradually increase and remain the same.
在离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩均逐渐减小到预定值之后,进入第二阶段P2并执行退挡控制步骤、同步调速步骤、变化趋势控制步骤和挂挡控制步骤。After the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM are gradually reduced to a predetermined value, it enters the second stage P2 and executes the reverse gear control step, the synchronous speed regulation step, the change trend control step, and the gear control step.
在退挡控制步骤中,控制离合器K0完全分离且离合器K0的扭矩容量保持为上述预定值,并且控制挡位齿轮G8与对应的同步啮合机构A1断开接合,使得变速器退出初始挡位。In the reverse control step, the control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G8 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
在同步调速步骤中,通过控制电机EM的扭矩迅速增大到一正值并在一定的时间内保持该正值之后再迅速返回到在准备步骤中所述的预定值,使得电机EM的速度逐渐增大来调节挡位齿轮G7的速度。可以对电机EM的速度进行闭环控制(例如PID闭环控制)。这样,通过控制电机EM进行调速来使得挡位齿轮G7与对应的同步啮合机构A1的速度匹配。In the synchronous speed adjusting step, the speed of the motor EM is quickly increased to a positive value by controlling the torque of the motor EM to a positive value and maintaining the positive value for a certain period of time, and then quickly returning to the predetermined value described in the preparation step. Gradually increase to adjust the speed of the gear G7. The speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
另外,在执行同步调速步骤的同时执行变化趋势控制步骤,通过控制发动机ICE的扭矩迅速增大到一正值并在一定的时间内保持该正值之后再迅速返回到在准备步骤P1中所述的预定值,使得发动机ICE的速度的变化趋势与电机EM的速度的变速趋势一致、即两者均逐渐增大,并且发动机ICE的速度 增大到第一发动机速度,该第一发动机速度大于电机EM的速度。需要说明的是,该第一发动机速度的大小取决于用于控制发动机ICE的速度的发动机ICE的扭矩的大小以及变化趋势控制步骤的持续时间长短而并非预定值。一般地,用于控制发动机ICE的速度的发动机ICE的扭矩越大和/或变化趋势控制步骤的持续时间越长则发动机ICE的速度越接近目标发动机速度。可以通过快速调扭或慢速调扭两种方式来对发动机ICE的速度进行闭环控制(例如PI闭环控制),其中快速调扭的方式可以通过采用调节发动机ICE的点火角来实现,慢速调扭的方式可以通过采用调节发动机ICE的进气量(例如气门开度)来实现。In addition, while performing the synchronous speed control step, the change trend control step is performed, and the torque of the engine ICE is rapidly increased to a positive value by controlling the ICE, and the positive value is maintained for a certain period of time, and then quickly returns to the position in the preparation step P1. The predetermined value described makes the change trend of the speed of the engine ICE consistent with the speed change trend of the speed of the motor EM, that is, both gradually increase, and the speed of the engine ICE increases to a first engine speed, which is greater than The speed of the motor EM. It should be noted that the magnitude of the first engine speed depends on the magnitude of the torque of the engine ICE for controlling the speed of the engine ICE and the duration of the change trend control step, and is not a predetermined value. Generally, the greater the torque of the engine ICE for controlling the speed of the engine ICE and / or the longer the duration of the trend control step, the closer the speed of the engine ICE is to the target engine speed. The speed of the engine ICE can be closed-loop controlled (such as PI closed-loop control) through two methods: fast torque adjustment or slow speed adjustment. The fast torque adjustment can be achieved by adjusting the ignition angle of the engine ICE. Slow speed adjustment The twisting method can be implemented by adjusting the intake air amount (for example, the valve opening degree) of the engine ICE.
进一步地,在挂挡控制步骤中,在使挡位齿轮G7与对应的同步啮合机构A1的速度匹配之后控制该挡位齿轮G7与对应的同步啮合机构A1接合,使得变速器进行并完成目标挡位挂挡。Further, in the gear control step, after the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1, the gear gear G7 is controlled to be engaged with the corresponding synchronous meshing mechanism A1, so that the transmission performs and completes the target gear. Gear up.
在挡位齿轮G7与对应的同步啮合机构A1接合之后进入第三阶段P3并执行离合器接合步骤。After the gear G7 is engaged with the corresponding synchronous meshing mechanism A1, the third phase P3 is entered and the clutch engagement step is performed.
在执行离合器接合步骤的过程中,具体地,在第三阶段P3的第一子阶段P31中,控制离合器K0进行接合,在离合器K0处于滑摩状态时,离合器K0的扭矩容量逐渐增大到与目标发动机扭矩相等之后保持该扭矩容量不变。在该第一子阶段P31中,控制发动机ICE的扭矩逐渐增大到比目标发动机扭矩小的预定发动机扭矩(例如为目标发动机扭矩的0.9倍)之后保持该预定发动机扭矩不变。During the clutch engagement step, specifically, in the first sub-phase P31 of the third phase P3, the clutch K0 is controlled to be engaged. When the clutch K0 is in a slipping state, the torque capacity of the clutch K0 is gradually increased to be equal to After the target engine torque is equal, the torque capacity is maintained. In this first sub-phase P31, the torque of the control engine ICE is gradually increased to a predetermined engine torque (for example, 0.9 times the target engine torque) smaller than the target engine torque, and then the predetermined engine torque is maintained unchanged.
在该第一子阶段P31中,控制发动机ICE的扭矩始终小于离合器K0的扭矩容量,并且通过控制离合器K0的容量扭矩和发动机ICE的扭矩来对发动机ICE的速度进行闭环控制(例如PI闭环控制),使得发动机ICE的速度降低以逐渐接近电机EM的速度。由于在该第一子阶段P31中离合器K0的容量扭矩与发动机ICE的实际扭矩之间时刻保持较小的差值,因此能够通过控制离合器K0的容量扭矩和发动机ICE的扭矩使发动机ICE的速度以较慢的方式降低到第二发动机速度,第二发动机速度大于在该第一子阶段P31结束时电机EM的 速度。具体地,在该第一子阶段P31中,发动机ICE的速度变化斜率可以通过如下方式获得,在第一子阶段P31结束时电机EM的目标电机速度为V0、在该第一子阶段P31中任意时刻的当前发动机速度为V1、预定的速度差(例如预定的调校速度差值)为V2且预定的时间(例如预定的调校时间)为T,在该第一子阶段P31中发动机ICE的速度变化斜率可以表示为(V0-V1+V2×K)/T,其中K为小于1且大于0的预定常数,例如为0.8,通过控制K可以控制发动机ICE的速度的变化斜率。In this first sub-phase P31, the torque of the control engine ICE is always smaller than the torque capacity of the clutch K0, and the speed of the engine ICE is closed-loop controlled (for example, PI closed-loop control) by controlling the capacity torque of the clutch K0 and the torque of the engine ICE. , So that the speed of the engine ICE is reduced to gradually approach the speed of the motor EM. Since the small difference between the capacity torque of the clutch K0 and the actual torque of the engine ICE is kept small in this first sub-phase P31, the speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 and the torque of the engine ICE. The slower way down to the second engine speed, which is greater than the speed of the motor EM at the end of this first sub-phase P31. Specifically, in the first sub-phase P31, the speed change slope of the engine ICE can be obtained as follows. At the end of the first sub-phase P31, the target motor speed of the motor EM is V0. The current engine speed at the moment is V1, the predetermined speed difference (for example, the predetermined adjustment speed difference) is V2, and the predetermined time (for example, the predetermined adjustment time) is T. In this first sub-phase P31, the engine ICE The speed change slope can be expressed as (V0-V1 + V2 × K) / T, where K is a predetermined constant less than 1 and greater than 0, such as 0.8. By controlling K, the speed change slope of the engine ICE can be controlled.
在该第一子阶段P31中,控制电机EM的扭矩增大到预定的目标电机扭矩之后保持该目标电机扭矩不变,电机EM的速度逐渐增大。In this first sub-phase P31, after the torque of the control motor EM is increased to a predetermined target motor torque, the target motor torque is kept constant, and the speed of the motor EM is gradually increased.
在第三阶段P3的第二子阶段P32中,离合器K0仍然处于滑摩状态,离合器K0的扭矩容量保持不变,控制发动机ICE的扭矩逐渐增大到目标发动机扭矩且电机EM的扭矩保持不变;控制发动机ICE的速度和电机EM的速度彼此接近。In the second sub-phase P32 of the third stage P3, the clutch K0 is still in a slipping state, the torque capacity of the clutch K0 remains unchanged, the torque of the control engine ICE is gradually increased to the target engine torque and the torque of the motor EM remains unchanged. ; Control the speed of the engine ICE and the speed of the motor EM close to each other.
在第三阶段P3的第三子阶段P33中,离合器K0的扭矩容量、发动机ICE的扭矩和电机EM的扭矩保持不变;控制发动机ICE的速度和电机EM的速度彼此进一步匹配之后离合器K0完全接合(离合器K0的滑摩速度差降低到0)。In the third sub-phase P33 of the third stage P3, the torque capacity of the clutch K0, the torque of the engine ICE and the torque of the motor EM remain unchanged; after the speed of the engine ICE and the speed of the motor EM are further matched to each other, the clutch K0 is fully engaged (The slipping speed difference of clutch K0 is reduced to 0).
在第三阶段P3的第四子阶段P34中,控制离合器K0的扭矩容量增大到比目标发动机扭矩大的预定值(例如是目标发动机扭矩的1.2倍),而发动机ICE的扭矩和电机EM的扭矩保持不变。控制发动机ICE的速度与电机EM的速度保持相同并逐渐增大。在控制离合器K0的扭矩容量增大到比目标发动机扭矩大的预定值之后,换挡过程结束。In the fourth sub-phase P34 of the third phase P3, the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque (for example, 1.2 times the target engine torque), and the torque of the engine ICE and the motor EM are The torque remains unchanged. The speed of the control engine ICE remains the same as the speed of the motor EM and gradually increases. After the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque, the shifting process ends.
综上,在上述离合器接合步骤中,通过离合器K0的容量扭矩和发动机ICE的扭矩一起快速调节发动机ICE的速度,使得发动机ICE的速度能够较快地变成与电机EM的速度匹配,之后离合器K0完全接合。在该离合器接合步骤中,离合器K0的扭矩容量经历了先增大到与目标发动机扭矩相同并保持一定时间之后再增大到大于目标发动机扭矩的过程;发动机ICE的扭矩经历了先增大到小于目标发动机扭矩并保持一定时间之后再增大到与目标发动机 扭矩相同的过程,并且发动机ICE的速度逐渐降低到与电机EM的速度相同;电机EM的扭矩增大至目标电机扭矩然后保持该目标电机扭矩不变并且电机EM的速度始终逐渐增大。In summary, in the above-mentioned clutch engagement step, the speed of the engine ICE is quickly adjusted through the capacity torque of the clutch K0 and the torque of the engine ICE, so that the speed of the engine ICE can be quickly matched with the speed of the motor EM, and then the clutch K0 Fully engaged. In this clutch engagement step, the torque capacity of the clutch K0 has undergone a process of first increasing to the same as the target engine torque and maintaining it for a certain period of time before increasing to a value greater than the target engine torque; the torque of the engine ICE has experienced an increase to less than After the target engine torque is maintained for a certain period of time, it increases to the same process as the target engine torque, and the speed of the engine ICE gradually decreases to the same speed as the motor EM; the torque of the motor EM increases to the target motor torque and then maintains the target motor The torque does not change and the speed of the motor EM always increases gradually.
如图2c所示,在混合动力系统进行松油门加挡的过程中,以从一挡挡位(其中挡位齿轮G7对应于初始挡位齿轮)向二挡挡位(其中挡位齿轮G8对应于目标挡位齿轮)加挡为例来进行说明,根据本发明的换挡控制方法按时间顺序包括如下三个阶段P1-P3,并且在各阶段中执行如下各个步骤。As shown in FIG. 2c, in the process of performing a loose throttle upshift by the hybrid system, the gear shifts from the first gear (where the gear G7 corresponds to the initial gear) to the second gear (where the gear G8 corresponds The gear shift in the target gear) is described as an example. The shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
在第一阶段P1中执行准备步骤,在预定的时间(例如预定的调校时间)内,在离合器K0处于完全接合的状态下,控制离合器K0的扭矩容量逐渐减小为预定值,例如0Nm;发动机ICE的扭矩保持不变并且为负扭矩(发动机ICE在松油门状态下的扭矩输出一般为负扭矩或者为0Nm);控制电机EM的扭矩逐渐增大到预定值,例如0Nm。在该准备步骤中,控制电机EM的速度和发动机ICE的速度逐渐减小且保持相同。In the first stage P1, a preparatory step is performed. In a predetermined time (for example, a predetermined adjustment time), when the clutch K0 is fully engaged, the torque capacity of the control clutch K0 is gradually reduced to a predetermined value, for example, 0 Nm; The torque of the engine ICE remains unchanged and is a negative torque (the torque output of the engine ICE in the loose throttle state is generally negative torque or 0 Nm); the torque of the control motor EM is gradually increased to a predetermined value, for example, 0 Nm. In this preparation step, the speed of the control motor EM and the speed of the engine ICE gradually decrease and remain the same.
在离合器K0的扭矩容量逐渐减小为预定值且电机EM的扭矩逐渐增大到预定值之后,进入第二阶段P2并执行退挡控制步骤、同步调速步骤、变化趋势控制步骤和挂挡控制步骤。After the torque capacity of the clutch K0 is gradually reduced to a predetermined value and the torque of the motor EM is gradually increased to a predetermined value, it enters the second stage P2 and executes a reverse gear control step, a synchronous speed regulation step, a change trend control step, and a gear control step.
在退挡控制步骤中,控制离合器K0完全分离且离合器K0的扭矩容量保持为上述预定值,并且控制挡位齿轮G7与对应的同步啮合机构A1断开接合,使得变速器退出初始挡位。In the reverse control step, the control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G7 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
在同步调速步骤中,通过控制电机EM的扭矩迅速降低到一负值并在一定的时间内保持该负值之后再迅速返回到在准备步骤中所述的预定值,使得电机EM的速度逐渐降低来调节挡位齿轮G8的速度。可以对电机EM的速度进行闭环控制(例如PID闭环控制)。这样,通过控制电机EM进行调速来使得挡位齿轮G8与对应的同步啮合机构A1的速度匹配。In the synchronous speed adjusting step, the speed of the motor EM is gradually reduced by controlling the torque of the motor EM to quickly decrease to a negative value and maintaining the negative value for a certain period of time before quickly returning to the predetermined value described in the preparation step. Lower to adjust the speed of the gear G8. The speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
另外,在执行同步调速步骤的同时执行变化趋势控制步骤,通过控制发动机ICE的扭矩迅速降低到一负值并保持该负值,使得发动机ICE的速度的变化趋势与电机EM的速度的变速趋势一致、即两者均逐渐降低。进一步地, 使发动机ICE的速度降低到第一发动机速度,该第一发动机速度小于电机EM的速度。In addition, the change trend control step is performed while the synchronous speed regulation step is performed. By controlling the torque of the engine ICE to quickly decrease to a negative value and maintain the negative value, the change trend of the speed of the engine ICE and the speed change trend of the speed of the motor EM are controlled. Consistent, that is, both gradually decrease. Further, the speed of the engine ICE is reduced to a first engine speed, the first engine speed being less than the speed of the motor EM.
进一步地,在挂挡控制步骤中,在使得挡位齿轮G8与对应的同步啮合机构A1的速度匹配之后控制该挡位齿轮G8与对应的同步啮合机构A1接合,使得变速器进行并完成目标挡位挂挡。Further, in the gear control step, after the gear gear G8 is matched with the speed of the corresponding synchronous meshing mechanism A1, the gear gear G8 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission proceeds and completes the target gear. Gear up.
在挡位齿轮G8与对应的同步啮合机构A1接合之后进入第三阶段P3并执行离合器接合步骤。After the gear G8 is engaged with the corresponding synchromesh mechanism A1, it enters the third stage P3 and executes the clutch engagement step.
具体地,在执行离合器接合步骤的过程中,控制离合器K0进行接合,在离合器K0处于滑摩状态时,控制离合器K0的扭矩容量增大到比目标发动机扭矩大的预定值,例如是目标发动机扭矩的1.2倍,之后离合器K0的扭矩容量保持不变;控制发动机ICE的扭矩逐渐增大到预定发动机扭矩之后保持不变;控制电机EM的扭矩逐渐减小到预定电机扭矩之后保持不变。在该第三阶段P3中,控制发动机ICE的速度和电机EM的速度均逐渐减小并逐渐匹配。在发动机ICE的速度和电机EM的速度匹配之后离合器K0完全接合,换挡过程结束。Specifically, during the execution of the clutch engagement step, the control clutch K0 is engaged. When the clutch K0 is in a slipping state, the torque capacity of the control clutch K0 is increased to a predetermined value larger than the target engine torque, such as the target engine torque. The torque capacity of the clutch K0 remains unchanged after that; the torque of the control engine ICE gradually increases to a predetermined engine torque and remains unchanged; the torque of the control motor EM gradually decreases to a predetermined motor torque and remains unchanged. In this third stage P3, both the speed of the control engine ICE and the speed of the motor EM are gradually reduced and gradually matched. After the speed of the engine ICE and the speed of the motor EM match, the clutch K0 is fully engaged, and the shifting process ends.
由于发动机ICE在松油门加挡的换挡过程中不输出用于驱动的扭矩(正扭矩),因此不需要离合器K0的容量扭矩参与对发动机ICE的速度控制。Since the engine ICE does not output torque (positive torque) for driving during the shift upshift of the throttle release, the capacity torque of the clutch K0 is not required to participate in the speed control of the engine ICE.
如图2d所示,在混合动力系统进行松油门减挡的过程中,以从二挡挡位(其中挡位齿轮G8对应于初始挡位齿轮)向一挡挡位(其中挡位齿轮G7对应于目标挡位齿轮)减挡为例来进行说明,根据本发明的换挡控制方法按时间顺序包括如下三个阶段P1-P3,并且在各阶段中执行如下各个步骤。As shown in FIG. 2d, during the process of performing the downshift of the throttle by the hybrid system, the gear shifts from the second gear (where the gear G8 corresponds to the initial gear) to the first gear (where the gear G7 corresponds The downshift is performed as an example for description. The shift control method according to the present invention includes the following three stages P1-P3 in chronological order, and the following steps are performed in each stage.
在第一阶段P1中执行准备步骤,在预定的时间(例如预定的调校时间)内,在离合器K0完全接合的状态下,控制离合器K0的扭矩容量逐渐减小为预定值,例如0Nm;发动机ICE的扭矩保持不变并且为负扭矩(发动机ICE在松油门状态下的扭矩输出一般为负扭矩或者为0Nm);控制电机EM的扭矩逐渐增大到预定值,例如0Nm。在该准备步骤中,控制电机EM的速度和发动机ICE的速度逐渐减小且保持相同。In the first stage P1, a preparation step is performed. In a predetermined time (for example, a predetermined adjustment time), in a state where the clutch K0 is fully engaged, the torque capacity of the control clutch K0 is gradually reduced to a predetermined value, for example, 0 Nm; the engine The torque of the ICE remains unchanged and is negative (the torque output of the engine ICE under the throttle state is generally negative torque or 0 Nm); the torque of the control motor EM is gradually increased to a predetermined value, such as 0 Nm. In this preparation step, the speed of the control motor EM and the speed of the engine ICE gradually decrease and remain the same.
在离合器K0的扭矩容量逐渐减小为预定值且电机EM的扭矩逐渐增大到预定值之后,进入第二阶段P2并执行退挡控制步骤、同步调速步骤、变化趋势控制步骤和挂挡控制步骤。After the torque capacity of the clutch K0 is gradually reduced to a predetermined value and the torque of the motor EM is gradually increased to a predetermined value, it enters the second stage P2 and executes a reverse gear control step, a synchronous speed regulation step, a change trend control step, and a gear control step.
在退挡控制步骤中,控制离合器K0完全分离且离合器K0的扭矩容量保持为上述预定值,并且控制挡位齿轮G8与对应的同步啮合机构A1断开接合,使得变速器退出初始挡位。In the reverse control step, the control clutch K0 is completely disengaged and the torque capacity of the clutch K0 is maintained at the above-mentioned predetermined value, and the control gear G8 is disengaged from the corresponding synchronous meshing mechanism A1, so that the transmission exits the initial gear.
在同步调速步骤中,通过控制电机EM的扭矩迅速增大到一正值并在一定的时间内保持该正值之后再迅速返回到在准备步骤中所述的预定值,使得电机EM的速度逐渐增大来调节挡位齿轮G7的速度。可以对电机EM的速度进行闭环控制(例如PID闭环控制)。这样,通过控制电机EM进行调速来使得挡位齿轮G7与对应的同步啮合机构A1的速度匹配。In the synchronous speed adjusting step, the speed of the motor EM is quickly increased to a positive value by controlling the torque of the motor EM to a positive value and maintaining the positive value for a certain period of time, and then quickly returning to the predetermined value described in the preparation step. Gradually increase to adjust the speed of the gear G7. The speed of the motor EM can be controlled in a closed loop (for example, PID closed loop control). In this way, the speed of the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1 by controlling the speed of the motor EM.
另外,在执行同步调速步骤的同时执行变化趋势控制步骤,通过控制发动机ICE的扭矩迅速增大到一正值并保持该正值之后再迅速返回,使得发动机ICE的速度的变化趋势与电机EM的速度的变速趋势一致、即两者均逐渐增大。进一步地,使发动机ICE的速度增大到第一发动机速度,该第一发动机速度小于电机EM的速度。In addition, while executing the synchronous speed regulation step, the change trend control step is performed. By controlling the torque of the engine ICE to rapidly increase to a positive value and maintain the positive value, it then returns quickly, so that the speed change trend of the engine ICE and the motor EM The speed change trend of the speed is the same, that is, both gradually increase. Further, the speed of the engine ICE is increased to a first engine speed, which is lower than the speed of the motor EM.
进一步地,在挂挡控制步骤中,在使得挡位齿轮G7与对应的同步啮合机构A1的速度匹配之后控制该挡位齿轮G7与对应的同步啮合机构A1接合,使得变速器进行并完成目标挡位挂挡。Further, in the gear control step, after the gear gear G7 is matched with the speed of the corresponding synchronous meshing mechanism A1, the gear gear G7 is controlled to engage with the corresponding synchronous meshing mechanism A1, so that the transmission performs and completes the target gear. Gear up.
在挡位齿轮G7与对应的同步啮合机构A1接合之后进入第三阶段P3并执行离合器接合步骤。After the gear G7 is engaged with the corresponding synchronous meshing mechanism A1, the third phase P3 is entered and the clutch engagement step is performed.
具体地,在在执行离合器接合步骤的过程中,控制离合器K0进行接合,在离合器K0处于滑摩状态时,控制离合器K0的扭矩容量逐渐增大到比目标发动机扭矩大的预定值,例如是目标发动机扭矩的1.2倍,之后离合器K0的扭矩容量保持不变;控制发动机ICE的扭矩逐渐减小到预定发动机扭矩之后保持不变;控制电机EM的扭矩逐渐减小到预定电机扭矩之后保持不变。在该第三阶段P3中,控制发动机ICE的速度和电机EM的速度均逐渐减小并逐渐 匹配。在发动机ICE的速度和电机EM的速度匹配之后离合器K0完全接合,换挡过程结束。Specifically, during the clutch engagement step, the control clutch K0 is engaged. When the clutch K0 is in a slipping state, the torque capacity of the control clutch K0 is gradually increased to a predetermined value larger than the target engine torque, for example, the target After 1.2 times the engine torque, the torque capacity of the clutch K0 remains unchanged; the torque of the control engine ICE is gradually reduced to a predetermined engine torque and remains unchanged; the torque of the control motor EM is gradually reduced to a predetermined motor torque and remains unchanged. In this third stage P3, the speed of the control engine ICE and the speed of the motor EM are gradually reduced and gradually matched. After the speed of the engine ICE and the speed of the motor EM match, the clutch K0 is fully engaged, and the shifting process ends.
由于发动机ICE在松油门减挡的换挡过程中不输出用于驱动的扭矩(正扭矩),因此不需要离合器K0的容量扭矩参与对发动机ICE的速度控制。Since the engine ICE does not output driving torque (positive torque) during the shifting process of the downshift of the throttle, the capacity torque of the clutch K0 is not required to participate in the speed control of the engine ICE.
综上所述,在踩油门加挡、踩油门减挡、松油门加挡和松油门减挡四种换挡模式中,根据本发明的换挡控制方法都可以概括如下。To sum up, in the four shift modes of throttle upshift, throttle downshift, loose throttle upshift and loose throttle downshift, the shift control method according to the present invention can be summarized as follows.
在准备步骤中,控制离合器的扭矩容量减小到预定值(例如0Nm)、发动机的扭矩减小到预定值(例如0Nm)或保持不变并且电机的扭矩增大或减小到预定值(例如0Nm);In the preparation step, the torque capacity of the control clutch is reduced to a predetermined value (e.g. 0Nm), the torque of the engine is reduced to a predetermined value (e.g. 0Nm) or remains unchanged and the torque of the motor is increased or reduced to the predetermined value (e.g. 0Nm);
在退挡控制步骤中,控制离合器K0完全分离,并且控制初始挡位齿轮与对应的同步啮合机构断开接合,使得变速器退出初始挡位;In the reverse control step, the control clutch K0 is completely disengaged, and the initial gear is controlled to be disengaged from the corresponding synchronous meshing mechanism, so that the transmission exits the initial gear;
在同步调速步骤中,控制电机EM进行调速,使得目标挡位齿轮与对应的同步啮合机构的速度匹配,同时在变化趋势控制步骤中控制发动机ICE的速度的变化趋势与电机EM的速度的变化趋势保持一致;In the synchronous speed adjustment step, the control motor EM is used to adjust the speed so that the target gear gear matches the speed of the corresponding synchronous meshing mechanism, and in the change trend control step, the change trend of the speed of the engine ICE and the speed of the motor EM is controlled. Consistent trends
在挂挡控制步骤中,在目标挡位齿轮与对应的同步啮合机构的速度匹配之后,控制该目标挡位齿轮与对应的同步啮合机构接合,使得变速器进行并完成目标挡位挂挡;In the gear control step, after the target gear gear matches the speed of the corresponding synchronous meshing mechanism, control the target gear gear to engage with the corresponding synchronous meshing mechanism, so that the transmission performs and completes the target gear gearing;
在离合器接合步骤中,控制电机EM和发动机ICE进行调速使得电机EM的速度和发动机ICE的速度两者匹配之后控制离合器K0完全接合。In the clutch engagement step, the control motor EM and the engine ICE are speed-regulated so that the speed of the motor EM and the speed of the engine ICE match, and then the control clutch K0 is fully engaged.
这样,不仅能够避免电机EM的转动惯量在目标挡位齿轮与对应的同步啮合机构接合过程中造成同步啮合机构磨耗甚至损坏,而且通过电机EM进行调速还缩短了换挡时间。In this way, not only the rotational inertia of the motor EM can avoid abrasion or even damage of the synchronous meshing mechanism during the engagement of the target gear with the corresponding synchronous meshing mechanism, but the speed adjustment by the motor EM also shortens the shift time.
另外,在踩油门加挡和踩油门减挡两种模式下的换挡过程中,对离合器接合步骤还可以进一步概括如下:在离合器接合步骤中,控制离合器进行接合,在离合器K0处于滑摩状态时,离合器K0的容量扭矩参与调节发动机ICE的速度,在发动机ICE的速度和电机EM的速度匹配之后使得离合器K0完全接合。In addition, during the shifting process in two modes of upshift and downshift, the clutch engagement step can be further summarized as follows: In the clutch engagement step, the clutch is controlled to engage, and the clutch K0 is in a slipping state At this time, the capacity torque of the clutch K0 participates in adjusting the speed of the engine ICE, and after the speed of the engine ICE and the speed of the motor EM are matched, the clutch K0 is fully engaged.
这样,通过发动机ICE的扭矩和离合器K0的容量扭矩一起来调节发动机ICE的速度,能够使得发动机ICE的速度响应更快,减少了速度同步时间,进而缩短了换挡时间。综上,通过采用上述的技术方案,根据本发明的混合动力系统的换挡控制方法缩短了换挡时动力中断的时间并且改善驾驶性能且弱化了由于换挡导致的振动。In this way, adjusting the speed of the engine ICE through the torque of the engine ICE and the capacity torque of the clutch K0 can make the speed response of the engine ICE faster, reduce the speed synchronization time, and then shorten the shift time. In summary, by adopting the above technical solution, the shift control method of the hybrid system according to the present invention shortens the time of power interruption when shifting, improves drivability, and weakens vibration due to shifting.
以上详细地说明了根据本发明的混合动力系统的换挡控制方法,以下将说明用于执行该换挡控制方法的换挡控制装置和换挡控制系统。The shift control method of the hybrid system according to the present invention has been described in detail above, and a shift control device and a shift control system for executing the shift control method will be described below.
(换挡控制装置)(Shift control)
基于上述的根据本发明的换挡控制方法,优选地,根据本发明的一实施方式的换挡控制装置(图中未示出)包括退挡控制单元、同步调速单元、挂挡控制单元和离合器接合单元,各单元均由必要的硬件来实现如下的功能。Based on the above-mentioned shift control method according to the present invention, preferably, a shift control device (not shown in the figure) according to an embodiment of the present invention includes a reverse control unit, a synchronous speed control unit, a gear control unit, and The clutch engaging unit, each unit has the necessary hardware to achieve the following functions.
退挡控制单元用于控制离合器完全分离以及变速器退出初始挡位。The reverse control unit is used to control the clutch to be completely disengaged and the transmission to exit the initial gear.
同步调速单元用于在变速器退出初始挡位后控制电机进行调速,使得变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配。The synchronous speed control unit is used to control the motor to adjust the speed after the transmission exits the initial gear, so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism.
挂挡控制单元用于在目标挡位齿轮与对应的同步啮合机构的速度匹配后控制变速器进行目标挡位挂挡。The gear control unit is configured to control the transmission to engage the target gear after the target gear matches the speed of the corresponding synchronous meshing mechanism.
离合器接合单元用于在目标挡位挂挡后控制电机和发动机,使得电机的速度和发动机的速度匹配后,然后控制离合器完全接合。The clutch engagement unit is used to control the motor and the engine after the target gear is engaged, so that the speed of the motor matches the speed of the engine, and then control the clutch to be fully engaged.
进一步地,该换挡控制装置还可以包括变化趋势控制单元,变化趋势控制单元控制发动机,使得在进行目标挡位挂挡之前发动机的速度的变化趋势与电机的速度的变化趋势一致。Further, the shift control device may further include a change trend control unit that controls the engine so that the change trend of the speed of the engine before the target gear is engaged is consistent with the change trend of the speed of the motor.
另外,当混合动力系统处于给油状态时,离合器接合单元通过控制发动机的扭矩和/或在离合器处于滑摩状态时通过控制离合器的容量扭矩来调节发动机的速度。In addition, when the hybrid system is in the oil supply state, the clutch engaging unit adjusts the speed of the engine by controlling the torque of the engine and / or by controlling the capacity torque of the clutch when the clutch is in the slipping state.
这样,通过采用具有上述结构的换挡控制装置能够顺利、有效地执行根据本发明的换挡控制方法。In this way, the shift control method according to the present invention can be smoothly and efficiently performed by employing the shift control device having the above-mentioned structure.
(换挡控制系统)(Shift control system)
如图3所示,根据本发明的一实施方式的换挡控制系统包括发动机控制单元ECU、电机控制单元PEU、辅助控制单元ACU、变速器控制单元TCU和混合动力控制单元HCU。发动机控制单元ECU、变速器控制单元TCU、辅助控制单元ACU和电机控制单元PEU均与混合动力控制单元HCU双向数据连通,使得发动机控制单元ECU、变速器控制单元TCU、辅助控制单元ACU和电机控制单元PEU均能够将相应参数发送到混合动力控制单元HCU,并且混合动力控制单元HCU能够将控制指令发送到发动机控制单元ECU、变速器控制单元TCU、辅助控制单元ACU和电机控制单元PEU,从而控制发动机控制单元ECU、变速器控制单元TCU、辅助控制单元ACU和电机控制单元PEU进行作业。As shown in FIG. 3, a shift control system according to an embodiment of the present invention includes an engine control unit ECU, a motor control unit PEU, an auxiliary control unit ACU, a transmission control unit TCU, and a hybrid control unit HCU. The engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU all have bidirectional data communication with the hybrid control unit HCU, so that the engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU Both can send corresponding parameters to the hybrid control unit HCU, and the hybrid control unit HCU can send control commands to the engine control unit ECU, transmission control unit TCU, auxiliary control unit ACU, and motor control unit PEU to control the engine control unit The ECU, the transmission control unit TCU, the auxiliary control unit ACU, and the motor control unit PEU perform operations.
在本实施方式中,变速器控制单元TCU能够控制图1中的混合动力系统的变速器的挡位齿轮与变速器的对应的同步啮合机构接合/断开接合。这样,在上述换挡控制方法的退挡控制步骤和挂挡控制步骤中,该变速器控制单元TCU能够控制挡位齿轮与对应的同步啮合机构接合和断开接合。In the present embodiment, the transmission control unit TCU can control the gears of the transmission of the hybrid system in FIG. 1 to be engaged / disengaged with the corresponding synchromesh mechanism of the transmission. In this way, in the shift-down control step and the gear-shift control step of the above-mentioned shift control method, the transmission control unit TCU can control the shift gear to be engaged and disengaged with the corresponding synchronous meshing mechanism.
在本实施方式中,电机控制单元PEU能够控制图1中的混合动力系统的电机EM进行速度调节。这样,一方面,在上述换挡控制方法的同步调速步骤中,电机控制单元PEU能够控制电机EM调速使得目标挡位齿轮的速度与对应的同步啮合机构的速度匹配;另一方面,在上述换挡控制方法的离合器接合步骤中,电机控制单元PEU能够控制电机EM与发动机ICE的速度匹配。In this embodiment, the motor control unit PEU can control the motor EM of the hybrid system in FIG. 1 to perform speed adjustment. Thus, on the one hand, in the synchronous speed adjustment step of the shift control method described above, the motor control unit PEU can control the speed of the motor EM so that the speed of the target gear matches the speed of the corresponding synchronous meshing mechanism; on the other hand, in In the clutch engagement step of the shift control method described above, the motor control unit PEU can control the speed matching of the motor EM and the engine ICE.
在本实施方式中,辅助控制单元ACU能够控制离合器K0的扭矩容量的变化和离合器K0的接合/分离。在上述换挡控制方法的退挡控制步骤和离合器接合步骤中,该辅助控制单元ACU能够控制离合器K0分离和接合。In this embodiment, the auxiliary control unit ACU can control the change in the torque capacity of the clutch K0 and the engagement / disengagement of the clutch K0. In the reverse shift control step and the clutch engagement step of the above-described shift control method, the auxiliary control unit ACU can control the clutch K0 to be disengaged and engaged.
在本实施方式中,发动机控制单元ECU能够控制图1中的混合动力系统的发动机ICE进行速度调节。在上述换挡控制方法的变化趋势控制步骤和离合器接合步骤中,发动机控制单元ECU能够控制发动机ICE进行调速。In this embodiment, the engine control unit ECU can control the engine ICE of the hybrid system in FIG. 1 to perform speed adjustment. In the change trend control step and the clutch engagement step of the above-mentioned shift control method, the engine control unit ECU can control the engine ICE to adjust the speed.
具体地,一方面,在上述换挡控制方法的变化趋势控制步骤中,通过发动机控制单元ECU控制发动机ICE调速,使得发动机ICE的速度变化趋势与电 机EM的速度变化趋势一致。Specifically, on the one hand, in the change trend control step of the above-mentioned shift control method, the engine ICE speed is controlled by the engine control unit ECU, so that the speed change trend of the engine ICE is consistent with the speed change trend of the motor EM.
另一方面,在上述换挡控制方法的离合器接合步骤中,在混合动力系统进行踩油门加挡或踩油门减挡的情况下,当离合器K0处于滑摩状态时通过辅助控制单元ACU控制离合器K0的扭矩容量并且通过发动机控制单元ECU控制发动机ICE的扭矩一起来调节发动机ICE的速度,使得在发动机ICE的速度与电机EM的速度匹配之后通过辅助控制单元ACU控制混合动力系统的离合器K0完全接合;在上述换挡控制方法的离合器接合步骤中,在混合动力系统进行松油门加挡或松油门减挡的情况下,当离合器K0处于滑摩状态时通过发动机控制单元ECU控制发动机ICE的扭矩来调节发动机ICE的速度,使得在发动机ICE的速度与电机EM的速度匹配之后通过辅助控制单元ACU控制混合动力系统的离合器K0完全接合。On the other hand, in the clutch engaging step of the above-mentioned shift control method, when the hybrid system performs an accelerator upshift or an accelerator downshift, the clutch K0 is controlled by the auxiliary control unit ACU when the clutch K0 is in a slipping state. And control the torque of the engine ICE through the engine control unit ECU to adjust the speed of the engine ICE so that after the speed of the engine ICE matches the speed of the motor EM, the auxiliary control unit ACU controls the clutch K0 of the hybrid power system to be fully engaged; In the clutch engagement step of the above-mentioned shift control method, when the hybrid system performs a loose throttle upshift or a loose throttle downshift, when the clutch K0 is in a skid state, the engine control unit ECU controls the torque of the engine ICE to adjust The speed of the engine ICE is such that after the speed of the engine ICE matches the speed of the motor EM, the clutch K0 of the hybrid power system is controlled by the auxiliary control unit ACU to be fully engaged.
综上所述,根据本发明的换挡控制系统可以概括如下。In summary, the shift control system according to the present invention can be summarized as follows.
根据本发明的换挡控制系统主要用于图1所示的混合动力系统。该换挡控制系统包括混合动力控制单元HCU以及与该混合动力控制单元HCU连接且分别实现对变速器、电机EM、离合器K0以及发动机ICE的控制的变速器控制单元TCU、电机控制单元PEU、辅助控制单元ACU和发动机控制单元ECU,混合动力控制单元HCU向对应的控制单元发送如下指令实现换挡控制:控制离合器K0完全分离;控制变速器退出初始挡位;在变速器退出初始挡位后,控制电机EM进行调速,使得变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;在目标挡位齿轮与对应的同步啮合机构的速度匹配后,控制变速器进行目标挡位挂挡;在目标挡位挂挡后,控制电机EM和发动机ICE,使得电机EM的速度和发动机ICE的速度匹配后,控制离合器K0完全接合。The shift control system according to the present invention is mainly used in the hybrid system shown in FIG. 1. The shift control system includes a hybrid control unit HCU and a transmission control unit TCU, a motor control unit PEU, and an auxiliary control unit connected to the hybrid control unit HCU and respectively implementing control of the transmission, the motor EM, the clutch K0, and the engine ICE. The ACU and the engine control unit ECU, and the hybrid control unit HCU send the following instructions to the corresponding control unit to implement shift control: the control clutch K0 is completely disengaged; the transmission is controlled to exit the initial gear; after the transmission exits the initial gear, the motor EM is controlled Adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronization meshing mechanism; after the target gear matches the speed of the corresponding synchronization meshing mechanism, control the transmission to engage the target gear; hang in the target gear After the shift, the motor EM and the engine ICE are controlled so that the speed of the motor EM matches the speed of the engine ICE, and the control clutch K0 is fully engaged.
在以上的内容中对本发明的具体实施方式进行了详细地阐述,还需要说明的是:In the above content, the specific implementation manners of the present invention have been described in detail. What needs to be explained is:
1.在本发明中,逐渐增大或逐渐减小是指参数大致线性地连续变化;迅速增大或迅速减小是指参数的变化斜率接近90度地变化。1. In the present invention, gradually increasing or gradually decreasing means that the parameter changes substantially linearly and continuously; rapidly increasing or rapidly decreasing means that the slope of the parameter changes close to 90 degrees.
2.在本发明中,速度匹配是指速度大致相同,并非一定完全相同。另外,在发明中,如无特殊说明,“速度”均是指转速。例如,发动机速度是指发动机转速,电机速度是指电机转速。2. In the present invention, speed matching means that the speeds are substantially the same, but not necessarily the same. In addition, in the invention, unless otherwise specified, "speed" means the rotational speed. For example, engine speed refers to engine speed and motor speed refers to motor speed.
3.在本发明中,在变化趋势控制步骤中发动机的速度的变化趋势与电机的速度的变化趋势一致,这是指发动机的速度与电机的速度一起变大或变小。3. In the present invention, the change trend of the speed of the engine in the change trend control step is consistent with the change trend of the speed of the motor, which means that the speed of the engine becomes larger or smaller together with the speed of the motor.
4.在本发明中,“初始挡位齿轮”是指在换挡过程中需要与对应的同步啮合机构断开接合的挡位齿轮,“目标挡位齿轮”是指在换挡过程中需要与对应的同步啮合机构接合的挡位齿轮。4. In the present invention, the "initial gear" refers to a gear that needs to be disconnected from the corresponding synchronous meshing mechanism during a shift, and the "target gear" refers to a gear that needs to be engaged with the gear during the shift Gears engaged by corresponding synchromesh mechanisms.
5.在以上的具体实施方式中说明变化趋势控制步骤中提及的目标发动机速度是指离合器K0完全接合时刻的发动机速度。5. In the specific embodiment described above, the target engine speed mentioned in the change trend control step refers to the engine speed at the moment when the clutch K0 is fully engaged.
6.虽然在以上的具体实施方式中说明了在踩油门加挡和踩油门减挡的离合器接合步骤中通过控制离合器K0的容量扭矩和发动机ICE的扭矩两者来对发动机ICE的速度进行控制,但是本发明不限于此。可以通过控制离合器K0的容量扭矩或发动机ICE的扭矩来对发动机ICE的速度进行控制。6. Although it has been described in the above specific embodiment that the speed of the engine ICE is controlled by controlling both the capacity torque of the clutch K0 and the torque of the engine ICE in the clutch engagement step of the accelerator upshift and the accelerator downshift, However, the present invention is not limited to this. The speed of the engine ICE can be controlled by controlling the capacity torque of the clutch K0 or the torque of the engine ICE.
7.虽然在以上的具体实施方式中说明了在执行同步调速步骤的同时执行变化趋势控制步骤,但是可以在准备步骤中就开始执行该变化趋势控制步骤。7. Although it has been described in the above specific embodiment that the variation trend control step is performed while the synchronous speed adjustment step is performed, the variation trend control step may be started in the preparation step.
8.在以上的具体实施方式中说明了换挡控制系统包括变速器控制单元TCU和/或辅助控制单元ACU,但是本发明不限于此。可以将变速器控制单元TCU和/或辅助控制单元ACU的功能集成于混合动力控制单元HCU,从而在换挡控制系统中在物理层面上省略变速器控制单元TCU和/或辅助控制单元ACU。即使在物理层面上省略了变速器控制单元TCU和辅助控制单元ACU,但是实际上根据本发明的换挡控制系统仍然在功能上包括变速器控制单元TCU和辅助控制单元ACU。另外,在以上的具体实施方式中说明的混合动力控制单元HCU与其它单元连接包括但不限于该混合动力控制单元HCU与其它单元数据连通。8. In the above specific embodiments, it has been described that the shift control system includes a transmission control unit TCU and / or an auxiliary control unit ACU, but the present invention is not limited thereto. The functions of the transmission control unit TCU and / or the auxiliary control unit ACU can be integrated into the hybrid control unit HCU, so that the transmission control unit TCU and / or the auxiliary control unit ACU is physically omitted in the shift control system. Even if the transmission control unit TCU and the auxiliary control unit ACU are omitted on a physical level, the shift control system according to the present invention still functionally includes the transmission control unit TCU and the auxiliary control unit ACU. In addition, the connection of the hybrid control unit HCU described in the above specific embodiments with other units includes, but is not limited to, the hybrid control unit HCU is in data communication with other units.

Claims (17)

  1. 一种混合动力系统的换挡控制方法,所述混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,A shift control method for a hybrid power system. The hybrid power system includes an engine, a clutch, a motor, and a transmission. An output shaft of the engine can be drivingly coupled to an input / output shaft of the motor via the clutch. The input / output shaft of the motor and the input shaft of the transmission are directly connected in a coaxial manner. The transmission includes a plurality of gears and a synchronous meshing mechanism corresponding to the plurality of gears.
    所述换挡控制方法包括如下步骤:The shift control method includes the following steps:
    退挡控制步骤,控制所述离合器完全分离以及所述变速器退出初始挡位;A reverse gear control step to control the clutch to be completely disengaged and the transmission to exit the initial gear;
    同步调速步骤,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;The synchronous speed adjustment step controls the motor to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism;
    挂挡控制步骤,控制所述变速器进行目标挡位挂挡;以及A gear control step of controlling the transmission to engage in a target gear; and
    离合器接合步骤,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。In the clutch engagement step, the motor and the engine are controlled such that after the speed of the motor matches the speed of the engine, the clutch is completely engaged.
  2. 根据权利要求1所述的换挡控制方法,其特征在于,在所述挂挡控制步骤之前,所述换挡控制方法还包括变化趋势控制步骤,控制所述发动机,使得所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。The shift control method according to claim 1, wherein before the gear shift control step, the shift control method further comprises a change trend control step to control the engine such that the speed of the engine The change trend is consistent with the change trend of the speed of the motor.
  3. 根据权利要求1或2所述的换挡控制方法,其特征在于,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,通过控制所述发动机的扭矩和/或在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调节所述发动机的速度。The shift control method according to claim 1 or 2, characterized in that, when the hybrid system is in an oil supply state, in the clutch engaging step, by controlling the torque of the engine and / or When the clutch is in a slipping state, the speed of the engine is adjusted by controlling the capacity torque of the clutch.
  4. 根据权利要求1至3中任一项所述的换挡控制方法,其特征在于,当所述混合动力系统处于给油状态时,在所述退挡控制步骤之前,所述换挡控制方法还包括准备步骤,控制所述电机的扭矩、所述发动机的扭矩和所述离合器的扭矩容量分别变为对应的预定值。The shift control method according to any one of claims 1 to 3, characterized in that, when the hybrid system is in a fueling state, the shift control method is further performed before the reverse control step. It includes a preparation step of controlling the torque of the electric motor, the torque of the engine, and the torque capacity of the clutch to respective predetermined values.
  5. 根据权利要求4所述的换挡控制方法,其特征在于,当所述混合动力 系统处于给油状态时,在所述变化趋势控制步骤中,控制所述离合器的扭矩容量始终保持为所述预定值,通过控制所述发动机的扭矩来调节所述发动机的速度,使得所述发动机的速度大于所述电机的速度。The shift control method according to claim 4, characterized in that, when the hybrid system is in an oil supply state, in the change trend control step, the torque capacity of the clutch is controlled to be always maintained at the predetermined Value, adjusting the speed of the engine by controlling the torque of the engine so that the speed of the engine is greater than the speed of the motor.
  6. 根据权利要求4或5所述的换挡控制方法,其特征在于,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,控制所述电机的扭矩增大到预定的目标电机扭矩,控制所述发动机的扭矩增大到预定的目标发动机扭矩且控制所述离合器的扭矩容量增大到比所述目标发动机扭矩大的预定扭矩容量。The shift control method according to claim 4 or 5, characterized in that, when the hybrid system is in an oil supply state, in the clutch engaging step, the torque of the motor is controlled to increase to a predetermined target Motor torque is controlled to increase the torque of the engine to a predetermined target engine torque and control the torque capacity of the clutch to increase to a predetermined torque capacity greater than the target engine torque.
  7. 根据权利要求6所述的换挡控制方法,其特征在于,当所述混合动力系统处于给油状态时,在所述离合器接合步骤中,The shift control method according to claim 6, characterized in that, when the hybrid system is in an oil supply state, in the clutch engaging step,
    控制所述离合器进行接合,在所述离合器处于滑摩状态时,控制所述离合器的扭矩容量增大到与所述目标发动机扭矩相等且控制所述发动机的扭矩增大到比所述目标发动机扭矩小的预定发动机扭矩,控制所述电机的扭矩增大到所述目标电机扭矩,随后控制所述发动机的扭矩增大到所述目标发动机扭矩使得所述发动机的速度与所述电机的速度匹配,控制所述离合器完全接合;在所述离合器处于完全接合的状态之后,控制所述离合器的扭矩容量增大到所述预定扭矩容量。Controlling the clutch to be engaged, and when the clutch is in a slipping state, controlling the torque capacity of the clutch to be equal to the target engine torque and controlling the engine torque to be greater than the target engine torque A small predetermined engine torque, controlling the torque of the motor to increase to the target motor torque, and then controlling the engine torque to increase to the target engine torque so that the speed of the engine matches the speed of the motor, Controlling the clutch to be fully engaged; after the clutch is in the fully engaged state, controlling the torque capacity of the clutch to increase to the predetermined torque capacity.
  8. 根据权利要求1或2所述的换挡控制方法,其特征在于,当所述混合动力系统不给油时,在所述退挡控制步骤之前,所述换挡控制方法还包括准备步骤,控制所述电机的扭矩和所述离合器的扭矩容量分别变为对应的预定值。The shift control method according to claim 1 or 2, characterized in that, when the hybrid system is not supplying oil, before the reverse control step, the shift control method further includes a preparation step of controlling The torque of the motor and the torque capacity of the clutch become corresponding predetermined values, respectively.
  9. 根据权利要求1、2或8所述的换挡控制方法,其特征在于,当所述混合动力系统不给油时,在所述变化趋势控制步骤中,控制所述离合器的扭矩容量保持为所述预定值,通过控制所述发动机的扭矩来调节所述发动机的速度,使得所述发动机的速度小于所述电机的速度。The shift control method according to claim 1, 2 or 8, characterized in that when the hybrid power system is not supplied with oil, in the change trend control step, the torque capacity of the clutch is controlled to be maintained as desired. The predetermined value adjusts the speed of the engine by controlling the torque of the engine so that the speed of the engine is less than the speed of the motor.
  10. 根据权利要求1、2、8或9所述的换挡控制方法,其特征在于,在所述混合动力系统不给油时,在所述离合器接合步骤中,控制所述离合器的扭矩容量增大到比目标发动机扭矩大的预定扭矩容量。The shift control method according to claim 1, 2, 8 or 9, wherein when the hybrid power system is not supplied with oil, in the clutch engaging step, the torque capacity of the clutch is controlled to increase To a predetermined torque capacity larger than the target engine torque.
  11. 一种换挡控制装置,所述换挡控制装置用于控制混合动力系统实现换挡,该混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,该换挡控制装置包括:A shift control device is used to control a hybrid power system for shifting. The hybrid power system includes an engine, a clutch, a motor, and a transmission. The output shaft of the engine can be connected to the engine via the clutch. The input / output shaft of the motor is drivingly coupled, and the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner. The transmission includes a plurality of gears and a plurality of gears. Corresponding synchronous meshing mechanism, the shift control device includes:
    退挡控制单元,用于控制所述离合器完全分离以及所述变速器退出初始挡位;A reverse control unit for controlling the clutch to be completely disengaged and the transmission to exit the initial gear;
    同步调速单元,用于在所述变速器退出初始挡位后,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;A synchronous speed adjusting unit, configured to control the motor to adjust the speed after the transmission exits the initial gear, so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism;
    挂挡控制单元,用于在所述目标挡位齿轮与对应的同步啮合机构的速度匹配后,控制所述变速器进行目标挡位挂挡;以及A gear control unit configured to control the transmission to engage in the target gear after the target gear matches the speed of the corresponding synchronous meshing mechanism; and
    离合器接合单元,用于在目标挡位挂挡后,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。A clutch engaging unit is configured to control the motor and the engine after the target gear is engaged, so that the clutch is fully engaged after the speed of the motor matches the speed of the engine.
  12. 根据权利要求11所述的换挡控制装置,其特征在于,所述换挡控制装置还包括变化趋势控制单元,所述变化趋势控制单元控制所述发动机,使得在进行所述目标挡位挂挡之前所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。The shift control device according to claim 11, wherein the shift control device further comprises a change trend control unit that controls the engine so that the target gear is engaged when the target gear is engaged The change trend of the speed of the engine is consistent with the change trend of the speed of the motor.
  13. 根据权利要求11或12所述的换挡控制装置,其特征在于,当所述混合动力系统处于给油状态时,所述离合器接合单元通过控制所述发动机的扭矩和/或在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调 节所述发动机的速度。The shift control device according to claim 11 or 12, characterized in that, when the hybrid system is in an oil supply state, the clutch engaging unit controls torque of the engine and / or when the clutch is in In the slipping state, the speed of the engine is adjusted by controlling the capacity torque of the clutch.
  14. 一种换挡控制系统,所述换挡控制系统用于控制混合动力系统实现换挡,该混合动力系统包括发动机、一个离合器、电机和变速器,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构,A shift control system is used to control a hybrid power system to realize shifting. The hybrid power system includes an engine, a clutch, a motor, and a transmission. The output shaft of the engine can be connected to the engine via the clutch. The input / output shaft of the motor is drivingly coupled, and the input / output shaft of the motor is directly connected to the input shaft of the transmission in a coaxial manner. The transmission includes a plurality of gears and a plurality of gears. The corresponding synchronous meshing mechanism,
    所述换挡控制系统包括混合动力控制单元以及与该混合动力控制单元连接且分别实现对所述变速器、所述电机、所述离合器以及所述发动机的控制的变速器控制单元、电机控制单元、辅助控制单元和发动机控制单元,所述混合动力控制单元向对应的控制单元发送如下指令实现换挡控制:控制所述离合器完全分离;控制所述变速器退出初始挡位;在所述变速器退出初始挡位后,控制所述电机进行调速,使得所述变速器的目标挡位齿轮与对应的同步啮合机构的速度匹配;在所述目标挡位齿轮与对应的同步啮合机构的速度匹配后,控制所述变速器进行目标挡位挂挡;在目标挡位挂挡后,控制所述电机和所述发动机,使得所述电机的速度和所述发动机的速度匹配后,控制所述离合器完全接合。The shift control system includes a hybrid control unit and a transmission control unit, a motor control unit, and an auxiliary unit connected to the hybrid control unit and respectively implementing control of the transmission, the motor, the clutch, and the engine. The control unit and the engine control unit, the hybrid control unit sends the following instructions to the corresponding control unit to implement shift control: controlling the clutch to be completely disengaged; controlling the transmission to exit the initial gear; and exiting the transmission from the initial gear Then, the motor is controlled to adjust the speed so that the target gear of the transmission matches the speed of the corresponding synchronous meshing mechanism; after the target gear is matched with the speed of the corresponding synchronous meshing mechanism, controlling the The transmission engages the target gear; after the target gear is engaged, the motor and the engine are controlled so that the speed of the motor matches the speed of the engine, and then the clutch is fully engaged.
  15. 根据权利要求14所述的换挡控制系统,其特征在于,所述发动机控制单元控制所述发动机,使得在进行所述目标挡位挂挡之前所述发动机的速度的变化趋势与所述电机的速度的变化趋势一致。The shift control system according to claim 14, wherein the engine control unit controls the engine so that a change trend in the speed of the engine and the The speed trend is consistent.
  16. 根据权利要求14或15所述的换挡控制系统,其特征在于,当所述混合动力系统处于给油状态时,所述发动机控制单元通过控制所述发动机的扭矩和/或所述辅助控制单元在所述离合器处于滑摩状态时通过控制所述离合器的容量扭矩来调节所述发动机的速度。The shift control system according to claim 14 or 15, characterized in that, when the hybrid system is in a fueling state, the engine control unit controls torque of the engine and / or the auxiliary control unit When the clutch is in a slipping state, the speed of the engine is adjusted by controlling the capacity torque of the clutch.
  17. 一种混合动力系统,所述混合动力系统包括:A hybrid power system includes:
    权利要求11至13中任一项所述的换挡控制装置或权利要求14至16中任 一项所述的换挡控制系统;The shift control device according to any one of claims 11 to 13 or the shift control system according to any one of claims 14 to 16;
    变速器,所述变速器包括多个挡位齿轮以及与该多个挡位齿轮对应的同步啮合机构;A transmission comprising a plurality of gears and a synchronous meshing mechanism corresponding to the plurality of gears;
    电机,所述电机的输入/输出轴与所述变速器的输入轴以同轴的方式直接连接;A motor, whose input / output shaft is directly connected to the input shaft of the transmission in a coaxial manner;
    一个离合器;以及A clutch; and
    发动机,所述发动机的输出轴能够经由所述离合器与所述电机的输入/输出轴传动联接。An engine whose output shaft can be drive-coupled to an input / output shaft of the motor via the clutch.
PCT/CN2018/096232 2018-07-19 2018-07-19 Gear shifting control method, gear shifting control device and gear shifting control system for hybrid power system, and hybrid power system WO2020014915A1 (en)

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