WO2020007075A1 - Variable-gauge wheelset and variable-gauge bogie - Google Patents

Variable-gauge wheelset and variable-gauge bogie Download PDF

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Publication number
WO2020007075A1
WO2020007075A1 PCT/CN2019/079546 CN2019079546W WO2020007075A1 WO 2020007075 A1 WO2020007075 A1 WO 2020007075A1 CN 2019079546 W CN2019079546 W CN 2019079546W WO 2020007075 A1 WO2020007075 A1 WO 2020007075A1
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WO
WIPO (PCT)
Prior art keywords
locking
gauge
arc
bearing
variable
Prior art date
Application number
PCT/CN2019/079546
Other languages
French (fr)
Chinese (zh)
Inventor
魏家麒
乔青峰
蒯荣生
杨欣
李忠文
王旭
于祥
臧晓蕾
张宝安
黄运华
刘晓妍
Original Assignee
中车青岛四方机车车辆股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201810730392.5A external-priority patent/CN108909356B/en
Priority claimed from CN201810731828.2A external-priority patent/CN108909358B/en
Priority claimed from CN201810732185.3A external-priority patent/CN108909359B/en
Application filed by 中车青岛四方机车车辆股份有限公司 filed Critical 中车青岛四方机车车辆股份有限公司
Publication of WO2020007075A1 publication Critical patent/WO2020007075A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F7/00Rail vehicles equipped for use on tracks of different width

Definitions

  • the present application relates to the technical field of variable gauge of rail vehicles, and in particular to a variable gauge wheelset and a variable gauge bogie.
  • the distance between the wheels set at both ends of the axle will be adjusted. At this time, the wheels need to be moved in the axis direction of the axle. After the distance between the wheels is adjusted, the wheels need to The axis of the axle remains fixed.
  • the existing variable gauge wheelset has a complicated structure, and its reliability is not high when changing gauges, which cannot meet the current needs for changing gauges of trains.
  • This application is intended to solve at least one of the technical problems existing in the prior art or related technologies.
  • the purpose of this application is to provide a variable gauge wheelset and a variable gauge truck with a simple structure and reliable gauge change.
  • an embodiment of the present application provides a variable gauge wheelset including a wheel, an axle, and a locking mechanism, the wheels are provided at both ends of the axle, and are connected to the axle through a spline;
  • An extended connecting sleeve is formed on the outside of the hub of the wheel, and the locking mechanisms are respectively press-fitted on the connecting sleeve and are located in the axle boxes at both ends of the axle; the locking mechanism is provided with a through hole.
  • the locking mechanism is further provided with a bearing assembly and a bearing housing, the inner ring of the bearing assembly is press-fitted on the outer periphery of the connection sleeve, and the outer ring of the bearing assembly is press-fitted on the inner periphery of the bearing housing.
  • the outer periphery of the bearing housing and the shaft case are clearance fit.
  • annular positioning boss is provided on the inner periphery of the bearing housing, and the annular positioning boss separates the inner peripheral surface of the bearing housing into a press-fitting working surface and a locking working surface, and the outer ring of the bearing assembly Press-fitting on the press-fitting working surface;
  • each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves
  • the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins
  • two locking The pins are respectively configured to be inserted into a single of the gauge change grooves of a corresponding group to achieve wheel locking
  • the unlocking lever extends from the notch to the bearing jacket and the shaft case, and can be under the action of an external force.
  • the lock pin is separated from the gauge changing groove where the lock pin is located to realize wheel unlocking.
  • the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change.
  • a locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole;
  • the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever;
  • the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
  • the lower end of the unlocking lever is provided with a T-type unlocking head.
  • the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface
  • the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins
  • the positioning pins are sleeved with supporting springs.
  • a spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
  • the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
  • the bottom plate of the shaft box is provided with a through hole through which the unlocking lever passes, and the shape and size of the through hole match the sectional shape and size of the unlocking lever.
  • the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
  • the bearing assembly includes a bearing, a bearing retaining ring and a sealing ring.
  • the bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
  • each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change;
  • the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing;
  • the locking surface is an arc surface matching the arc surface.
  • An embodiment of the present application further provides a variable gauge truck, which includes the variable gauge wheelset described above.
  • An embodiment of the present application further provides a locking mechanism for a variable gauge wheelset, which includes a bearing jacket and a locking rod.
  • An inner periphery of the bearing jacket is provided with an annular positioning boss, and the annular positioning boss carries the bearing.
  • the inner peripheral surface of the jacket is divided into a locking working surface and a press-fitting working surface;
  • each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves
  • the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins
  • two locking The pins are respectively configured to be inserted into a corresponding one of the gauge change grooves of the corresponding group to achieve locking, and the unlocking lever extends out of the bearing housing from the gap, and can cause the locking pin to leave under an external force.
  • the gauge change slot is located to unlock it.
  • the locking mechanism further includes a bearing assembly and an inner sleeve, and the outer ring of the bearing assembly is press-fitted on the press-fitting working surface of the bearing housing; the inner ring of the bearing assembly is press-fitted on the press-fitting working surface.
  • the outer periphery of the inner sleeve is configured to be fixedly connected to the outside of the hub of the wheel.
  • the locking mechanism is installed on the axle outside the wheel through the inner sleeve, and is located in the axle boxes at both ends of the axle; the bearing outer sleeve is fitted with the axle box in a clearance fit.
  • the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change.
  • a locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole;
  • the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever;
  • the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
  • the lower end of the unlocking lever is provided with a T-type unlocking head.
  • the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface
  • the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins
  • the positioning pins are sleeved with supporting springs.
  • a spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
  • the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
  • the bottom plate of the shaft box is provided with a through hole through which the unlocking lever passes, and the shape and size of the through hole match the sectional shape and size of the unlocking lever.
  • each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change;
  • the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing;
  • the locking surface is an arc surface matching the arc surface.
  • the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
  • the bearing assembly includes a bearing, a bearing retaining ring and a sealing ring.
  • the bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
  • An embodiment of the present application further provides a shaft box structure for a variable gauge wheel pair, which includes a shaft box body, and a channel is provided in the shaft box body along its axial direction, and the channel is configured to install a bearing that slides with the bearing.
  • a casing and a locking lever configured to lock or unlock the bearing casing;
  • a bottom of the shaft box body is provided with a matching hole communicating with the channel;
  • an inner periphery of the bearing casing is provided with an annular positioning boss;
  • the annular positioning boss separates the inner peripheral surface of the bearing housing into a locking working surface and a press-fitting working surface;
  • each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, and the locking lever includes two locking pins and an unlocking lever hinged to the two locking pins, and the unlocking lever is from the gap
  • the bearing housing extends out and passes through the fitting hole, and the two locking pins are respectively configured to be inserted into a single set of gauge change grooves of a corresponding group, so as to realize the bearing housing relative to the axle box body. Locking, one end of the unlocking lever extending out of the axle box body can cause the locking pin to leave the gauge change groove where it is located under the action of external force, so as to unlock the bearing housing relative to the axle box body.
  • the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change.
  • a locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole;
  • the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever;
  • the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
  • the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface
  • the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins
  • the positioning pins are sleeved with supporting springs.
  • a spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
  • the spring support seat is provided with a sinker hole, a top surface of the sinker hole forms a limiting surface, the sinker hole is configured to be sleeved on the support spring, and an upper end of the support spring and The limiting surface abuts; the lower end of the support spring abuts on the shaft box body on the outer periphery of the positioning pin.
  • the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
  • the natural length of the support spring is greater than the height of the positioning pin.
  • the upper end of the locking pin limiting seat is provided with a limiting slot, and the opening width of the limiting slot matches the width of the arc segment.
  • the shape and size of the fitting hole are adapted to the cross-sectional shape and size of the unlocking lever.
  • a support plate is provided at the bottom of the shaft box, and the support plate is coated with a wear-resistant material.
  • each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change;
  • the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing;
  • the locking surface is an arc surface matching the arc surface.
  • a variable gauge wheelset provided in the present application includes a wheel, an axle, and a locking mechanism.
  • the wheel is provided at both ends of the axle and is splined to the axle to distribute torque uniformly on the wheel.
  • the inner circumference of the wheel is convenient for transmitting torque and sliding the wheel along the axle to achieve variable gauge; the outside of the hub of the wheel extends outward to form an elongated connection sleeve, and the locking mechanisms are press-fitted on the connection sleeve, respectively.
  • the locking mechanism is provided on the outside of the wheel, and the axle on the inner part of the wheel is consistent with the traditional axle; on the one hand, the motor installed on the inner axle of the wheel,
  • the gear box and other components have sufficient design space, on the other hand, it can be consistent with the interface of the existing car, which facilitates the mass transformation of the existing car.
  • the locking mechanism is provided with a locking rod that passes through the bottom of the shaft box.
  • the locking lever can lock or unlock the locking mechanism under the action of an external force, thereby locking or unlocking a wheel fixedly connected to the locking mechanism; it is convenient for the wheel to change the gauge to adapt to With gauge conversion needs.
  • the variable gauge wheelset of the present application is reliable in locking and convenient in unlocking, and meets the needs of the variable gauge of a train.
  • FIG. 1 is a schematic structural diagram of a variable gauge wheel pair of the present application
  • Figure 2 is a side view of Figure 1;
  • FIG. 3 is a schematic diagram showing a cooperation relationship between a locking mechanism in a variable gauge wheel pair and a shaft box;
  • FIG. 4 is one of the structural schematic diagrams of the bearing jacket in the present application.
  • FIG. 5 is a second schematic structural diagram of a bearing jacket in the present application.
  • FIG. 6 is a third structural schematic diagram of a bearing jacket in the present application.
  • FIG. 7 is one of the structural schematic diagrams of the locking pin in the present application.
  • FIG. 8 is a second schematic structural diagram of a locking pin in the present application.
  • FIG. 9 is one of the structural diagrams of the unlocking lever in the present application.
  • FIG. 10 is a second schematic structural diagram of an unlocking lever in the present application.
  • connection should be understood in a broad sense, unless explicitly stated and limited otherwise.
  • they may be fixed connections or removable.
  • Connection, or integral connection it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements.
  • connection or integral connection; it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements.
  • an embodiment of the present application provides a variable gauge wheelset including a wheel 2, an axle 1, and a locking mechanism.
  • the wheels 2 are provided at both ends of the axle 1, and are connected with
  • the axle 1 is connected by a spline.
  • an inner spline is provided on the inner periphery of the wheel hub of the wheel 2.
  • the two ends of the axle 1 are respectively provided with outer splines that match the inner spline.
  • the wheel 2 It is connected with the axle 1 through the inner spline and the outer spline, so that the torque is evenly distributed on the inner periphery of the wheel 2, which is not only convenient for transmitting the torque, but also for the wheel 2 to slide along the axle 1 to achieve variable gauge; the wheel The outer side of the hub of 2 is extended to form an elongated connecting sleeve.
  • the connecting sleeve is integrated with the wheel 2 to ensure the structural reliability.
  • the locking mechanisms are press-fitted on the connecting sleeve and located at the two ends of the axle 1.
  • a locking mechanism is fitted with the clearance of the shaft case 3; the locking mechanism is provided with a locking rod that passes through the bottom of the shaft case 3, and the locking rod can be moved up and down by an external force Lock or unlock the locking mechanism, thereby locking the wheels 2 connected to the locking mechanism Unlocking; thereby facilitating changing track gauge, the wheel 2, the track gauge change to accommodate different needs. Moreover, it is reliable to lock and easy to unlock, which meets the needs of trains with varying gauges.
  • the locking mechanism is further provided with a bearing assembly and a bearing housing 15, an inner ring of the bearing assembly is press-fitted on an outer periphery of a connection sleeve of the wheel 2, and an outer ring of the bearing assembly is press-fitted on the outer ring.
  • the inner periphery of the bearing casing 15 is connected to the bearing casing 15 and the wheel 2 through a bearing assembly, which is reliable and convenient for the rotation of the wheel 2.
  • the outer periphery of the bearing casing 15 and the shaft case 3 are clearance-fitted to achieve the bearing casing 15 It can slide relative to the shaft box 3, and the axial size of the shaft box 3 is enlarged and a cavity is provided, and the cavity distance is half of the required variable gauge.
  • annular positioning boss 6 is provided on the inner periphery of the bearing housing 15, and the annular positioning boss 6 separates the inner peripheral surface of the bearing housing 15 into a press-fitting working surface. 4 and the locking working surface 5, the outer ring of the bearing assembly is press-fitted in the press-fitting working surface 4, that is, the bearing housing 15 and the bearing assembly are in interference fit, and the connection is a reliable integrated structure;
  • a set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively.
  • Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction.
  • each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works
  • the surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7.
  • the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter.
  • the locking lever includes two symmetrical locking pins 9 and an unlocking lever 16 articulated to the two locking pins 9, and the two locking pins 9 are respectively configured to be inserted into corresponding groups
  • the lock lever and the bearing housing 15 are fixed relative to the axle box 3, the wheel 2 is locked, and the unlock lever 16 extends from the bearing through the gap 8.
  • the outer sleeve 15 and the shaft box 3 can cause the locking pin 9 to leave the gauge changing groove 7 under the action of an external force, such as a downward pulling force.
  • the bearing housing 15 is separated from the locking lever.
  • the integrated structure formed by the bearing housing 15, the bearing assembly and the wheel 2 has a sliding tendency with respect to the axle box 3 to realize the unlocking of the wheel 2.
  • the locking pins 9 each include a horizontal section 91 and a concave arc section 92.
  • One end of the horizontal section 91 is connected to the lower end of the arc section 92.
  • the upper end of the circular arc segment 92 is provided with a locking surface 10 matching the gauge change groove 7, and the groove bottom of the gauge change groove 7 has an arc surface consistent with the arc surface of the bearing housing 15.
  • the locking surface 10 is an arc surface matching the arc surface; the other end of the horizontal section 91 is provided with a first hinge hole 11; as shown in FIG.
  • an upper end of the unlocking lever 16 is provided with a first
  • the two hinge holes 18 pass through the two first hinge holes 11 and the second hinge holes 18 through a hinge shaft to realize the two hinge pins 9 and the unlock lever 16 being hingedly connected; and
  • the axes of the hinge hole 11 and the second hinge hole 18 are parallel to the axis of the bearing housing 15 to ensure that when the unlocking lever 16 is pulled down or pushed up, the two locking pins 9 move in a direction perpendicular to the axis of the bearing housing 15.
  • a T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 and is configured to cooperate with the ground changing device to achieve unlocking.
  • the lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is provided with two positionings respectively.
  • a pin 20 is configured to realize the lateral positioning of the locking pin 9, and a positioning spring 20 is sleeved on the positioning pin 20.
  • the supporting spring 22 is in a pre-compressed state to realize the safe locking of the locking pin 9.
  • the supporting spring 22 The upper part is provided with a spring support seat, and a top of the spring support seat is provided with an arc fitting groove matching the arc fitting surface 12, and the locking pin 9 is rotatably rotatably through the arc fitting surface 12. It is supported in the arc matching groove to form a fulcrum to realize the rotation of the locking pin 9 relative to the spring support seat.
  • the shaft case 3 is further provided with a locking pin limiter 21 on the outside of the two positioning pins 20, and the locking pin 9
  • the arc segment 92 is configured to be supported and limited in the locking pin limit seat 21.
  • the bottom plate 19 of the shaft box 3 is provided with a through hole through which the unlocking lever 16 passes, and the shape and size of the through hole and the cross-sectional shape of the unlocking lever 16 The size and size are matched to ensure that the unlocking lever 16 can move up and down along the through hole without shaking.
  • the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat as the rotation center.
  • the locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the spring support on the right side, so that the variable curvature arc locking pin 9 smoothly moves from the gauge change groove of the bearing housing 15 7 is released and unlocked, the lateral freedom of wheel 2 is released, and the wheel 2 is forced to move to the new gauge in the corresponding sliding centering rail.
  • the bearing assembly press-fitted on the wheel 2 and the press-fitted bearing The bearing housing 15 on the outer ring moves laterally with the wheel 2 to accommodate the new gauge.
  • the unlocking lever 16 moves upward under the restoring force of the support spring 22, and the locking pin 9 on the left side is the arc mating surface 12 that cooperates with the left spring support seat as The rotation center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 that is matched with the spring support on the right side, so that the variable curvature arc locking pin 9 changes again with the gauge.
  • the groove 7 is tightly fitted.
  • the bearing assembly includes a bearing 14, a bearing retaining ring, and a sealing ring.
  • the bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the bearing are provided with the retaining ring respectively.
  • a seal ring, and one end of the bearing assembly abuts against the annular positioning boss 6.
  • the sealing method of the seal ring is a curved path seal, which is also called a labyrinth seal. It is realized by setting a small gap like a labyrinth-a tortuous air path; the inner seal of the shaft box 3: the inner bearing of the bearing The ring is fixed on the mating surface of the wheel 2 of the wheel. The outer ring of the bearing is fixed on the bearing housing 15.
  • a curved path seal is provided between the inner and outer ring of the bearing. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
  • the bearing housing 15 is located on the outer end of the press-fitting working surface 4 and is provided with a limit stop 13 to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 and the shaft housing.
  • the body 3 is in direct hard contact, which protects the bearing housing 15 and the shaft case 3, and can also have a dustproof effect.
  • An embodiment of the present application further provides a variable gauge truck, which includes the variable gauge wheelset described above, so as to realize the variable gauge of the truck.
  • the present application can reliably achieve locking and unlocking, thereby ensuring the convenient operation of the variable gauge wheelset, and the convenient and reliable implementation of the variable gauge of the train.
  • the embodiment of the present application also provides a locking mechanism for a variable gauge wheelset, as shown in FIG. 3-10.
  • the locking mechanism includes a bearing housing 15 and a locking rod.
  • the inner periphery of the bearing housing 15 is provided with An annular positioning boss 6 that divides the inner peripheral surface of the bearing housing 15 into a locking working surface 5 and a press-fitting working surface 4;
  • a set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively.
  • Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction.
  • each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works
  • the surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7.
  • the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter.
  • the locking lever includes two symmetrical locking pins 9 and an unlocking lever 16 articulated to the two locking pins 9, and the two locking pins 9 are respectively configured to be inserted into corresponding groups
  • the unlocking lever 16 extends from the gap 8 to the bearing housing 15, and can cause the locking pin 9 to leave the track where it is located under the action of external force.
  • Distance changing slot 7 to achieve unlocking; the locking mechanism has a simple structure and can easily and reliably implement wheel 2 gauge change, which solves the problem of trains in different tracks On the issue of continuous operation of the track.
  • the locking mechanism may further include a bearing assembly and an inner sleeve, the outer ring of the bearing assembly is press-fitted on the press-fitting working surface 4 of the bearing housing 15; the inner ring of the bearing assembly is press-fitted on On the outer periphery of the inner sleeve, the inner sleeve is configured to be fixedly connected to the outside of the hub of the wheel 2.
  • the inner sleeve is integrally formed with the hub of the wheel 2 to form an elongated hub.
  • the locking mechanism is installed on the axle 1 on the outside of the wheel 2 through an inner sleeve.
  • An inner spline is provided on the inner periphery of the inner sleeve.
  • Both ends of the axle 1 are respectively provided with outer splines that match the inner spline.
  • the wheel 2 and the axle 1 are connected to the outer spline through the inner spline, so that the torque is evenly distributed on the inner periphery of the wheel 2, which is not only convenient for transmitting torque, but also for the wheel 2 to slide along the axle 1 to achieve change gauge.
  • the locking mechanism is provided on the outside of the wheel 2 so that the axle 1 on the inner part of the wheel 2 is consistent with the conventional axle 1.
  • the design space on the other hand, can be consistent with the interface of the existing car, which is convenient for the mass transformation of existing cars; when the gauge change is needed, push the wheel 2 inward or outward to move the variable gauge distance to achieve the wheel 2 Gauge transformation.
  • the locking mechanism is located in the shaft case 3 at both ends of the axle 1, and the bearing housing 15 is clearance-fitted with the shaft case 3 to realize the bearing housing 15 relative to the shaft.
  • the sliding of the box body 3, and the axial size of the shaft box body 3 is enlarged and a cavity is provided, and the cavity distance is half of the difference between different gauge changes; when locking, the locking pin 9 is inserted into the corresponding gauge changing groove In 7, the wheels 2, the bearing assembly, and the bearing housing 15 are kept relatively fixed with the axle box 3 as a whole to achieve locking; when the gauge is required to be changed, the unlocking lever 16 moves downward under the action of the external force to pull down, so that the lock The tightening pin 9 leaves the gauge changing groove 7 under the outward pulling force.
  • each of the locking pins 9 includes a horizontal section 91 and a concave arc section 92.
  • One end of the horizontal section 91 is connected to a lower end of the arc section 92, and an upper end of the arc section 92 is provided.
  • a locking surface 10 is matched with the gauge changing groove 7.
  • the groove bottom of the gauge changing groove 7 has an arc surface consistent with the arc surface of the bearing housing 15.
  • the locking surface 10 is The arc surface matches the arc surface; the other end of the horizontal section 91 is provided with a first hinge hole 11; the upper end of the unlocking lever 16 is provided with a second hinge hole 18, and passes through two of the first through a hinge shaft
  • the hinge hole 11 and the second hinge hole 18 realize the two hinge pins 9 and the unlock lever 16 to be hingedly connected; and the axes of the first hinge hole 11 and the second hinge hole 18 are connected to the bearing.
  • the axis of the casing 15 is parallel to ensure that when the unlocking lever 16 is pulled down or pushed up, the two locking pins 9 move in a direction perpendicular to the axis of the bearing casing 15.
  • a T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 to realize unlocking by cooperating with the ground changing device.
  • the lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is respectively provided with two positioning pins 20, which are configured to realize a lock Tightening pin 9 is positioned laterally, a supporting spring is sleeved on the positioning pin 20, the supporting spring is in a pre-compressed state to achieve safe locking of the locking pin 9, and a spring support seat is sleeved on the supporting spring, the spring
  • the top of the support base is provided with an arc-fitting groove matching the arc-fitting surface 12, and the locking pin 9 is rotatably supported in the arc-fitting groove through the arc-fitting surface 12 to form The fulcrum is used to realize the rotation of the locking pin 9 relative to the spring support seat.
  • the shaft case 3 is further provided with a locking pin limiter 21 on the outside of the two positioning pins 20, and the arc segment 92 of the locking pin 9 is configured as Supported and limited in the locking pin limit seat 21.
  • the bottom plate 19 of the shaft box 3 is provided with a through hole through which the unlocking lever 16 passes.
  • the shape and size of the through hole are matched with the sectional shape and size of the unlocking lever 16 to ensure the unlocking lever. 16 can move up and down along the through hole without shaking.
  • the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat
  • the locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the right spring support seat, so that the variable curvature arc locking pin 9 smoothly moves from the track change groove 7 of the bearing housing 15
  • the center of the wheel 2 is released, and the lateral freedom of the wheel 2 is released.
  • the wheel 2 is forced to move to a new gauge in the corresponding sliding centering rail.
  • the bearing housing 15 on the ring moves laterally with the wheel 2 to accommodate the new gauge.
  • the unlocking lever 16 moves upward under the effect of the restoring force of the support spring, and the locking pin 9 on the left side rotates with the arc mating surface 12 that cooperates with the left spring support seat.
  • the center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 which is matched with the right spring support seat, so that the variable curvature arc locking pin 9 and the gauge change groove are rotated again. 7 Tight fit.
  • the bearing assembly includes a bearing 14, a bearing retaining ring, and a sealing ring.
  • the bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the bearing are provided with the retaining ring respectively.
  • a seal ring, and one end of the bearing assembly abuts against the annular positioning boss 6.
  • the sealing method of the seal ring is a curved path seal, which is also called a labyrinth seal. It is realized by setting a small gap like a labyrinth-a tortuous air path; the inner seal of the shaft box 3: the inner bearing of the bearing The ring is fixed on the mating surface of the wheel 2 of the wheel. The outer ring of the bearing is fixed on the bearing housing 15.
  • a curved path seal is provided between the inner and outer ring of the bearing. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
  • the bearing housing 15 is located at the outer end of the press-fitting working surface 4 and is provided with a limiting retaining ring 13 so as to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 from directly and rigidly contacting the shaft housing 3, The bearing housing 15 and the shaft case 3 are protected, and the dust-proof effect can also be achieved.
  • variable gauge wheelset which includes the locking mechanism for the variable gauge wheelset described above, which can conveniently and reliably implement the variable gauge.
  • the locking mechanism of the present application can reliably achieve locking and unlocking, thereby ensuring that the variable gauge wheel pair using the locking mechanism is convenient to operate and can conveniently and reliably implement the variable gauge of the train.
  • the embodiment of the present application also provides a shaft box structure for a variable gauge wheelset, as shown in FIG. 3, which includes a shaft box 3, and the shaft box 3 is provided with a channel 23 along its axial direction, as shown in FIG.
  • the channel 23 is configured to install a bearing housing 15 slidingly fitted with the bearing housing 15 and a locking rod configured to lock or unlock the bearing housing 15.
  • the bearing housing 15 is movable in the channel 23. The distance is equal to half of the required variable gauge.
  • the bottom of the shaft box 3 is provided with a matching hole that communicates with the channel 22.
  • the inner periphery of the bearing housing 15 is provided with an annular positioning boss 6.
  • the annular positioning protrusion The stage 6 divides the inner peripheral surface of the bearing jacket 15 into a locking working surface 5 and a press-fitting working surface 4;
  • a set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively.
  • Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction.
  • each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works
  • the surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7.
  • the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter. Arc surface; as shown in FIGS.
  • the locking lever includes two symmetrically arranged locking pins 9 and an unlocking lever 16 hinged to both of the locking pins 9.
  • 16 extends out of the bearing housing 15 from the notch 8 and passes through the fitting hole, and the two locking pins 9 are respectively configured to be inserted into a single set of the gauge change grooves 7 of the corresponding group to realize the
  • the bearing housing 15 is locked relative to the shaft case 3, and one end of the unlocking lever 16 extending out of the shaft case 3 can make the locking pin 9 leave under the action of external force.
  • Gauge changing groove 7 realizes that the bearing housing 15 is unlocked relative to the axle box 3; unlocking and locking are realized in the axle box 3, making full use of the space in the axle box 3, which can change the gauge
  • the bearing jacket 15 and the locking lever in the mechanism provide matching installation space, provide protection for the wheelset variable gauge, and save external space for the bogie, making the overall structure compact.
  • the locking pins 9 each include a horizontal section 91 and a concave arc section 92, one end of the horizontal section 91 is connected to the lower end of the arc section 92, and the upper end of the arc section 92 is provided with
  • the locking surface 10 is matched with the gauge changing groove 7, and the groove bottom of the gauge changing groove 7 is an arc surface consistent with the arc surface of the bearing housing 15;
  • the locking surface 10 is A curved surface matching the curved surface, the other end of the horizontal section 91 is provided with a first hinge hole 11;
  • the upper end of the unlocking lever 16 is provided with a second hinge hole 18, and the hinge shaft passes through the first hinge hole 11 And the second hinge hole 18 to achieve the two hinge pins 9 and the unlock lever 16 to be articulatedly connected;
  • the axes of the first hinge hole 11 and the second hinge hole 18 are parallel to the axis of the bearing housing 15 .
  • a T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 to realize unlocking by cooperating with the ground changing device.
  • the lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is provided with two positioning pins 20 respectively, which are configured to achieve locking
  • the pin 9 is positioned laterally, and a support spring is sleeved on the positioning pin 20.
  • a spring support seat is sleeved on the support spring, and a circle matching the arc mating surface 12 is provided on the top of the spring support seat.
  • the locking pin 9 is rotatably supported in the arc-fitting groove through the arc-fitting surface 12 to form a rotation fulcrum to realize the rotation of the locking pin 9 relative to the spring support seat.
  • the spring support seat is provided with a sinker hole, a top surface of the sinker hole forms a limiting surface, the sinker hole is configured to be sleeved on the support spring, and an upper end of the support spring Abutment with the limiting surface; the lower end of the support spring abuts on the shaft box 3 on the outer periphery of the positioning pin 20, thereby facilitating the installation and positioning of the support spring, further, the natural nature of the support spring
  • the length is greater than the height of the positioning pin 20 to ensure that the spring support seat has a distance that moves up and down, and the moved distance needs to be such that the locking pin 9 can be inserted into or leave the corresponding gauge change slot 7.
  • the shaft case 3 is further provided with lock pin limiters 21 on the outer sides of the two positioning pins 20, respectively.
  • the arc segment 92 of 9 is configured to be supported and limited in the lock pin limit seat 21 to achieve a better limit of the lock pin 9 so that it can be accurately inserted into the corresponding gauge change slot 7
  • a limiting slot is provided at the upper end of the locking pin limiter 21, and the opening width of the limiting slot matches the width of the arc segment 92.
  • the shape and size of the matching hole are adapted to the cross-sectional shape and size of the unlocking lever 16 to ensure that the unlocking lever 16 can move up and down along the matching hole without shaking.
  • the load of the wheel 2 is borne by the axle box 3.
  • the axle box 3 needs to contact the support rail provided on the ground and slide relative to the support rail to ensure that the train can continue to move forward when the gauge changes.
  • the support plate By setting the support plate, when the train changes the gauge, the support plate supports the axle box 3 and slides relative to the support rail, thereby avoiding the axle box 3 from directly contacting and supporting the track and abrasion, and supporting
  • the board is coated with a wear-resistant material, thereby extending the service life of the axle box 3.
  • the present application also provides a variable gauge wheelset, which includes wheels 2 and axles 1 and the above-mentioned structure of the axle box 3, and the press-fitting working surface 4 of the bearing jacket 15
  • a bearing assembly and an inner sleeve are installed; the inner ring of the bearing assembly is press-fitted on the outer periphery of the inner sleeve; the inner sleeve is fixedly connected to the outside of the hub of the wheel 2;
  • the axle box body is fitted with clearance.
  • the inner sleeve is integrally formed with the hub of the wheel 2 to form an elongated hub.
  • an inner spline is provided on the inner periphery of the inner sleeve, and two ends of the axle 1 are provided respectively.
  • the torque is also convenient for the wheel 2 to slide along the axle 1 to achieve variable gauge.
  • the locking pin 9 When locking, the locking pin 9 is inserted into the corresponding gauge change groove 7, so that the wheel 2, the bearing assembly and the bearing housing 15 as a whole remain relatively fixed with the axle housing 3 to achieve locking; when a gauge change is required, The unlocking lever 16 moves downwards under the action of the external force and the pull-down force, so that the locking pin 9 is subjected to an outward pulling force and leaves the gauge change groove 7. At this time, an outward or inward pushing force is applied to the wheel 2 so that the wheel 2 The bearing assembly and the bearing housing 15 move inward or outward as a whole until reaching the other gauge changing groove 7, the external force is cancelled, the unlocking lever 16 moves upward, and the locking pin 9 is inserted into the relative gauge change by the inward thrust. The groove 7 is locked to complete the change of gauge of the wheel 2 with a simple structure and convenient operation.
  • the bearing assembly includes a bearing 14, a bearing retaining ring, and a seal ring.
  • the bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the two ends of the bearing 14 are respectively provided.
  • the seal ring is provided, and one end of the bearing assembly abuts against the annular positioning boss 6.
  • the sealing method of the sealing ring is a curved path seal, which is also called a labyrinth seal. It is achieved by setting a small gap like a labyrinth-a tortuous air path; the inside of the shaft box 3 is sealed: inside the bearing 14
  • the retaining ring is fixed on the mating surface of the wheel 2 of the wheel.
  • the outer retaining ring of the bearing 14 is fixed on the bearing housing 15.
  • a curved path seal is provided between the inner and outer retaining rings of the bearing 14.
  • the outer seal of the axle box the inner retaining ring of the bearing 14 and the bearing outer sleeve 15 Winding road seal. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
  • the bearing housing 15 is located at the outer end of the press-fitting working surface 4 and is provided with a limiting retaining ring 13 so as to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 from directly and rigidly contacting the shaft housing 3, The bearing housing 15 and the shaft case 3 are protected, and the dust-proof effect can also be achieved.
  • the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat
  • the locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the right spring support seat, so that the variable curvature arc locking pin 9 smoothly moves from the track change groove 7 of the bearing housing 15
  • the center of the wheel 2 is released, and the lateral freedom of the wheel 2 is released.
  • the wheel 2 is forced to move to a new gauge in the corresponding sliding centering rail.
  • the bearing assembly press-fitted on the wheel 2 and the bearing 14 are press-fitted.
  • the bearing housing 15 on the outer ring moves laterally with the wheel 2 to accommodate the new gauge.
  • the unlocking lever 16 moves upward under the effect of the restoring force of the support spring, and the locking pin 9 on the left side rotates with the arc mating surface 12 that cooperates with the left spring support seat.
  • the center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 which is matched with the right spring support seat, so that the variable curvature arc locking pin 9 and the gauge change groove are rotated again. 7 Tight fit.
  • the axle box structure design of the present application can be adapted to the installation and work of the variable gauge mechanism, and unlocking and locking are realized in the axle box body, making full use of the space in the axle box body, which is a wheel pair change
  • the gauge provides protection, while saving external space for the bogie, making the overall structure compact.

Abstract

Disclosed are a variable-gauge wheelset and a variable-gauge bogie; the variable-gauge wheelset comprises wheels (2), an axle (1), and a locking mechanism; the wheels are located at both ends of the axle, and are connected to the axle by means of splines; the outer side of the wheel hub extends outward to form an elongated connecting sleeve; the locking mechanism is press-mounted on a connecting sleeve, and is located in an axle housing (3) at both ends of the axle; the locking mechanism is provided with a locking rod (16) which passes through the bottom of the axle housing; the locking rod can lock or unlock the locking mechanism under the effect of an external force, thereby locking or unlocking the wheel. The present application implements a variable gauge safely and reliably.

Description

变轨距轮对及变轨距转向架Variable gauge wheelset and variable gauge bogie
交叉引用cross reference
本申请引用于2018年07月05日提交的专利名称为“一种变轨距轮对及变轨距转向架”的第2018107318282号中国专利申请、于2018年07月05日提交的专利名称为“一种变轨距轮对用锁紧机构及变轨距轮对”的第2018107303925号中国专利申请、以及于2018年07月05日提交的专利名称为“一种变轨距轮对用轴箱体结构及变轨距轮对”的第2018107321853号中国专利申请,上述专利申请通过引用被全部并入本申请。This application refers to the Chinese patent application No. 2018107318282 with the patent name “A Variable Gauge Wheelset and Variable Gauge Bogie” filed on July 05, 2018, and the patent name filed on July 05, 2018 is Chinese Patent Application No. 2018107303925 for "A Locking Mechanism for Variable Gauge Wheelset and Variable Gauge Wheelset", and the patent name filed on July 05, 2018 is "A Shaft for Variable Gauge Wheelset "Box structure and variable gauge wheel pair" Chinese Patent Application No. 2018107321853, the above patent applications are all incorporated into this application by reference.
技术领域Technical field
本申请涉及轨道车辆变轨距技术领域,特别是涉及一种变轨距轮对及变轨距转向架。The present application relates to the technical field of variable gauge of rail vehicles, and in particular to a variable gauge wheelset and a variable gauge bogie.
背景技术Background technique
随着全球经济一体化的飞速发展,跨国间的客货运输在近年来增长迅速,然而由于各国铁路的轨距不同,从而给跨国间的铁路运输造成严重的阻碍。为了解决各国铁路的轨距不同从而对跨国间的铁路运输造成阻碍的问题,对此提出了变轨距的列车,即当列车行驶到它国的铁路上时,通过改变自身轮对上的车轮之间的间距,来适应它国铁路的轨距。With the rapid development of global economic integration, cross-border passenger and cargo transportation has grown rapidly in recent years. However, due to the different gauges of railways in various countries, it has caused serious obstacles to cross-border rail transportation. In order to solve the problem of the different gauges of the railways in various countries, which hinders the cross-border railway transportation, a variable gauge train is proposed, that is, by changing the wheels on its own wheelset when the train runs on the railways of other countries The distance between them to adapt to the gauge of other countries' railways.
在列车变轨距的过程中,设置在车轴两端的车轮间的间距会发生调整,此时需要使车轮在车轴的轴线方向上进行运动,当车轮间的间距调整完毕后,则需要使车轮在车轴的轴线方向上保持固定。现有的变轨距轮对结构复杂,变轨距时可靠性不高,无法满足目前列车变轨距的需求。In the process of changing the gauge of a train, the distance between the wheels set at both ends of the axle will be adjusted. At this time, the wheels need to be moved in the axis direction of the axle. After the distance between the wheels is adjusted, the wheels need to The axis of the axle remains fixed. The existing variable gauge wheelset has a complicated structure, and its reliability is not high when changing gauges, which cannot meet the current needs for changing gauges of trains.
发明内容Summary of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本申请旨在至少解决现有技术或相关技术中存在的技术问题之一。This application is intended to solve at least one of the technical problems existing in the prior art or related technologies.
本申请的目的是提供一种结构简单,变轨距可靠的变轨距轮对及变轨距转向架。The purpose of this application is to provide a variable gauge wheelset and a variable gauge truck with a simple structure and reliable gauge change.
(二)技术方案(Two) technical solutions
为了解决上述技术问题,本申请实施例提供一种变轨距轮对,包括车轮、车轴和锁紧机构,所述车轮设于所述车轴的两端,且与所述车轴通过花键连接;所述车轮的轮毂外侧向外延伸形成加长的连接套,所述锁紧机构分别压装在所述连接套上,且位于所述车轴两端的轴箱体中;所述锁紧机构设有穿过所述轴箱体底部的锁紧杆,所述锁紧杆可在外力作用下实现所述锁紧机构锁紧或解锁,从而实现所述车轮锁紧或解锁。In order to solve the above technical problems, an embodiment of the present application provides a variable gauge wheelset including a wheel, an axle, and a locking mechanism, the wheels are provided at both ends of the axle, and are connected to the axle through a spline; An extended connecting sleeve is formed on the outside of the hub of the wheel, and the locking mechanisms are respectively press-fitted on the connecting sleeve and are located in the axle boxes at both ends of the axle; the locking mechanism is provided with a through hole. Through the locking lever at the bottom of the axle box, the locking lever can lock or unlock the locking mechanism under the action of external force, thereby locking or unlocking the wheel.
其中,所述锁紧机构还设有轴承组件和轴承外套,所述轴承组件的内圈压装在所述连接套的外周,所述轴承组件的外圈压装在所述轴承外套的内周,所述轴承外套的外周与所述轴箱体间隙配合。Wherein, the locking mechanism is further provided with a bearing assembly and a bearing housing, the inner ring of the bearing assembly is press-fitted on the outer periphery of the connection sleeve, and the outer ring of the bearing assembly is press-fitted on the inner periphery of the bearing housing. , The outer periphery of the bearing housing and the shaft case are clearance fit.
其中,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为压装工作面和锁紧工作面,所述轴承组件的外圈压装在所述压装工作面;Wherein, an annular positioning boss is provided on the inner periphery of the bearing housing, and the annular positioning boss separates the inner peripheral surface of the bearing housing into a press-fitting working surface and a locking working surface, and the outer ring of the bearing assembly Press-fitting on the press-fitting working surface;
所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括对称的两个锁紧销和与两个所述锁紧销均铰接的解锁杆,两个所述锁紧销分别被配置为插入对应组的单个所述轨距变换槽中,实现车轮锁紧,所述解锁杆从所述缺口延伸出所述轴承外套以及所述轴箱体,并可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现车轮解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins, and two locking The pins are respectively configured to be inserted into a single of the gauge change grooves of a corresponding group to achieve wheel locking, and the unlocking lever extends from the notch to the bearing jacket and the shaft case, and can be under the action of an external force. The lock pin is separated from the gauge changing groove where the lock pin is located to realize wheel unlocking.
其中,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述轴承外套的轴线平行。Wherein, the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change. A locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole; the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever; the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
其中,所述解锁杆的下端设有T型解锁头。The lower end of the unlocking lever is provided with a T-type unlocking head.
其中,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧 配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。Wherein, the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface, the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins, and the positioning pins are sleeved with supporting springs. A spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
其中,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。Wherein, the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
其中,所述轴箱体的底板设有供所述解锁杆穿过的通孔,所述通孔的形状、大小与所述解锁杆的截面形状、大小相匹配。Wherein, the bottom plate of the shaft box is provided with a through hole through which the unlocking lever passes, and the shape and size of the through hole match the sectional shape and size of the unlocking lever.
其中,所述锁紧工作面为四分之三圆弧面,所述缺口为四分之一圆弧面;Wherein, the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
所述轴承组件包括轴承、轴承挡圈和密封圈,所述轴承的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台。The bearing assembly includes a bearing, a bearing retaining ring and a sealing ring. The bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
其中,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。Wherein, each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change; the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing; the locking surface is an arc surface matching the arc surface.
本申请实施例还提供一种变轨距转向架,其包括上述的变轨距轮对。An embodiment of the present application further provides a variable gauge truck, which includes the variable gauge wheelset described above.
本申请实施例还提供一种变轨距轮对用锁紧机构,包括轴承外套和锁紧杆,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为锁紧工作面和压装工作面;An embodiment of the present application further provides a locking mechanism for a variable gauge wheelset, which includes a bearing jacket and a locking rod. An inner periphery of the bearing jacket is provided with an annular positioning boss, and the annular positioning boss carries the bearing. The inner peripheral surface of the jacket is divided into a locking working surface and a press-fitting working surface;
所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括对称的两个锁紧销和与两个所述锁紧销均铰接的解锁杆,两个所述锁紧销分别被配置为插入对应组的单个所述轨距变换槽中,实现锁紧,所述解锁杆从所述缺口延伸出所述轴承外套,并可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins, and two locking The pins are respectively configured to be inserted into a corresponding one of the gauge change grooves of the corresponding group to achieve locking, and the unlocking lever extends out of the bearing housing from the gap, and can cause the locking pin to leave under an external force. The gauge change slot is located to unlock it.
其中,所述锁紧机构还包括轴承组件和内套筒,所述轴承组件的外圈压装在所述轴承外套的所述压装工作面;所述轴承组件的内圈压装在所述内套筒的外周,所述内套筒被配置为与车轮的轮毂外侧固定连接。Wherein, the locking mechanism further includes a bearing assembly and an inner sleeve, and the outer ring of the bearing assembly is press-fitted on the press-fitting working surface of the bearing housing; the inner ring of the bearing assembly is press-fitted on the press-fitting working surface. The outer periphery of the inner sleeve is configured to be fixedly connected to the outside of the hub of the wheel.
其中,所述锁紧机构通过所述内套筒安装在车轮外侧的车轴上,并位于车轴两端的轴箱体中;所述轴承外套与所述轴箱体间隙配合。Wherein, the locking mechanism is installed on the axle outside the wheel through the inner sleeve, and is located in the axle boxes at both ends of the axle; the bearing outer sleeve is fitted with the axle box in a clearance fit.
其中,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述轴承外套的轴线平行。Wherein, the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change. A locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole; the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever; the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
其中,所述解锁杆的下端设有T型解锁头。The lower end of the unlocking lever is provided with a T-type unlocking head.
其中,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。Wherein, the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface, the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins, and the positioning pins are sleeved with supporting springs. A spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
其中,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。Wherein, the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
其中,所述轴箱体的底板设有供所述解锁杆穿过的通孔,所述通孔的形状、大小与所述解锁杆的截面形状、大小相匹配。Wherein, the bottom plate of the shaft box is provided with a through hole through which the unlocking lever passes, and the shape and size of the through hole match the sectional shape and size of the unlocking lever.
其中,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。Wherein, each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change; the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing; the locking surface is an arc surface matching the arc surface.
其中,所述锁紧工作面为四分之三圆弧面,所述缺口为四分之一圆弧面;Wherein, the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
所述轴承组件包括轴承、轴承挡圈和密封圈,所述轴承的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台。The bearing assembly includes a bearing, a bearing retaining ring and a sealing ring. The bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
本申请实施例还提供一种变轨距轮对用轴箱体结构,包括轴箱体,所述轴箱体内沿其轴向设有通道,所述通道内被配置为安装与其滑动配合的轴承外套以及被配置为锁紧或解锁所述轴承外套的锁紧杆,所述轴箱体的底部设有连通所述通道的配合孔,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为锁紧工作面和压装工作面;An embodiment of the present application further provides a shaft box structure for a variable gauge wheel pair, which includes a shaft box body, and a channel is provided in the shaft box body along its axial direction, and the channel is configured to install a bearing that slides with the bearing. A casing and a locking lever configured to lock or unlock the bearing casing; a bottom of the shaft box body is provided with a matching hole communicating with the channel; an inner periphery of the bearing casing is provided with an annular positioning boss; The annular positioning boss separates the inner peripheral surface of the bearing housing into a locking working surface and a press-fitting working surface;
所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括两个锁紧销和与两个所述锁紧销均铰接的解锁杆,所述解锁杆从所述缺口延伸出所述轴承外套并穿过所述配合孔,两个所述锁紧销分别被配置为插入对应组的单个所述轨距变换槽中,实现所述轴承外套相对于所述轴箱体锁紧,所述解锁杆延伸出所述轴箱体的一端可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现所述轴承外套相对于所述轴箱体解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, and the locking lever includes two locking pins and an unlocking lever hinged to the two locking pins, and the unlocking lever is from the gap The bearing housing extends out and passes through the fitting hole, and the two locking pins are respectively configured to be inserted into a single set of gauge change grooves of a corresponding group, so as to realize the bearing housing relative to the axle box body. Locking, one end of the unlocking lever extending out of the axle box body can cause the locking pin to leave the gauge change groove where it is located under the action of external force, so as to unlock the bearing housing relative to the axle box body.
其中,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述轴承外套的轴线平行。Wherein, the locking pins each include a horizontal segment and a concave arc segment, one end of the horizontal segment is connected to the lower end of the arc segment, and the upper end of the arc segment is provided with a gauge change. A locking surface with a matching groove, the other end of the horizontal section is provided with a first hinge hole; the upper end of the unlocking lever is provided with a second hinge hole, and the hinge shaft passes through the first hinge hole and the second hinge Hole to realize the hinged connection between the two locking pins and the unlocking lever; the axes of the first hinge hole and the second hinge hole are both parallel to the axis of the bearing housing.
其中,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。Wherein, the lower end of the connection between the horizontal section and the circular arc section is provided with an arc matching surface, the upper surface of the bottom plate of the shaft box body is respectively provided with two positioning pins, and the positioning pins are sleeved with supporting springs. A spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat, and the lock pin is rotatably supported by the arc mating surface. In the arc-fitting groove.
其中,所述弹簧支撑座设置有下沉孔,所述下沉孔的顶面形成限位面,所述下沉孔被配置为套设在所述支撑弹簧上,所述支撑弹簧的上端与所述限位面抵接;所述支撑弹簧的下端抵接在所述定位销外周的所述轴箱体上。Wherein, the spring support seat is provided with a sinker hole, a top surface of the sinker hole forms a limiting surface, the sinker hole is configured to be sleeved on the support spring, and an upper end of the support spring and The limiting surface abuts; the lower end of the support spring abuts on the shaft box body on the outer periphery of the positioning pin.
其中,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。Wherein, the shaft box is further provided with a locking pin limiter on the outside of the two positioning pins, and the arc segment of the locking pin is configured to support and limit the locking pin to the locking pin. In the limit seat.
其中,所述支撑弹簧的自然长度大于所述定位销的高度。Wherein, the natural length of the support spring is greater than the height of the positioning pin.
其中,所述锁紧销限位座的上端开设有限位槽,所述限位槽的开口宽度与所述圆弧段的宽度相匹配。Wherein, the upper end of the locking pin limiting seat is provided with a limiting slot, and the opening width of the limiting slot matches the width of the arc segment.
其中,所述配合孔的形状、大小与所述解锁杆的截面形状、大小相适应。Wherein, the shape and size of the fitting hole are adapted to the cross-sectional shape and size of the unlocking lever.
其中,所述轴箱体的底部设有支撑板,所述支撑板上涂覆有耐磨材料。A support plate is provided at the bottom of the shaft box, and the support plate is coated with a wear-resistant material.
其中,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。Wherein, each set of gauge conversion slots includes two gauge conversion slots, and the distance between the two gauge conversion slots is equal to half the required gauge change; the groove bottom of the gauge conversion slots is An arc surface corresponding to the arc surface of the bearing housing; the locking surface is an arc surface matching the arc surface.
(三)有益效果(Three) beneficial effects
与现有技术相比,本申请具有以下优点:Compared with the prior art, this application has the following advantages:
本申请提供的一种变轨距轮对,包括车轮、车轴和锁紧机构,所述车轮设于所述车轴的两端,且与所述车轴通过花键连接,从而将扭矩均匀分布在车轮的内周,既便于传递扭矩,也便于车轮沿车轴滑动实现变轨距;所述车轮的轮毂外侧向外延伸形成加长的连接套,所述锁紧机构分别压装在所述连接套上,便于锁紧机构安装,且位于所述车轴两端的轴箱体中;锁紧机构设于车轮的外侧,车轮内侧部分的车轴与传统车轴保持一致,一方面为安装在车轮内侧车轴上的电机、齿轮箱等部件留有足够的设计空间,另一方面可以跟既有车的接口保持一致,便于既有车批量改造;所述锁紧机构设有穿过所述轴箱体底部的锁紧杆,所述锁紧杆可在外力作用下实现所述锁紧机构锁紧或解锁,从而实现与锁紧机构固定连接的车轮锁紧或解锁;便于车轮变换轨距,以适应不同的轨距变换需求。本申请的变轨距轮对,锁紧可靠,解锁方便,满足了列车变轨距的需求。A variable gauge wheelset provided in the present application includes a wheel, an axle, and a locking mechanism. The wheel is provided at both ends of the axle and is splined to the axle to distribute torque uniformly on the wheel. The inner circumference of the wheel is convenient for transmitting torque and sliding the wheel along the axle to achieve variable gauge; the outside of the hub of the wheel extends outward to form an elongated connection sleeve, and the locking mechanisms are press-fitted on the connection sleeve, respectively. It is convenient to install the locking mechanism and is located in the axle box at both ends of the axle; the locking mechanism is provided on the outside of the wheel, and the axle on the inner part of the wheel is consistent with the traditional axle; on the one hand, the motor installed on the inner axle of the wheel, The gear box and other components have sufficient design space, on the other hand, it can be consistent with the interface of the existing car, which facilitates the mass transformation of the existing car. The locking mechanism is provided with a locking rod that passes through the bottom of the shaft box. The locking lever can lock or unlock the locking mechanism under the action of an external force, thereby locking or unlocking a wheel fixedly connected to the locking mechanism; it is convenient for the wheel to change the gauge to adapt to With gauge conversion needs. The variable gauge wheelset of the present application is reliable in locking and convenient in unlocking, and meets the needs of the variable gauge of a train.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请一种变轨距轮对的结构示意图;FIG. 1 is a schematic structural diagram of a variable gauge wheel pair of the present application;
图2为图1的侧视图;Figure 2 is a side view of Figure 1;
图3为本申请一种变轨距轮对中的锁紧机构与轴箱体的配合关系示意图;FIG. 3 is a schematic diagram showing a cooperation relationship between a locking mechanism in a variable gauge wheel pair and a shaft box;
图4为本申请中轴承外套的结构示意图之一;FIG. 4 is one of the structural schematic diagrams of the bearing jacket in the present application; FIG.
图5为本申请中轴承外套的结构示意图之二;FIG. 5 is a second schematic structural diagram of a bearing jacket in the present application; FIG.
图6为本申请中轴承外套的结构示意图之三;FIG. 6 is a third structural schematic diagram of a bearing jacket in the present application; FIG.
图7为本申请中锁紧销的结构示意图之一;FIG. 7 is one of the structural schematic diagrams of the locking pin in the present application; FIG.
图8为本申请中锁紧销的结构示意图之二;FIG. 8 is a second schematic structural diagram of a locking pin in the present application; FIG.
图9为本申请中解锁杆的结构示意图之一;FIG. 9 is one of the structural diagrams of the unlocking lever in the present application; FIG.
图10为本申请中解锁杆的结构示意图之二;FIG. 10 is a second schematic structural diagram of an unlocking lever in the present application; FIG.
图中:1、车轴;2、车轮;3、轴箱体;4、压装工作面;5、锁紧工作面;6、环形定位凸台;7、轨距变换槽;8、缺口;9、锁紧销;91:水平段;92:圆弧段;10、锁紧面;11、第一铰接孔;12、圆弧配合面;13、限位挡圈;14、轴承;15、轴承外套;16、解锁杆;17、T型解锁头;18、第二铰接孔;19、底板;20、定位销;21、锁紧销限位座;22:支撑弹簧;23、通道。In the picture: 1. Axle; 2. Wheels; 3. Axle box; 4. Press-fitting working surface; 5. Locking working surface; 6. Ring positioning boss; 7. Gauge changing groove; 8. Notch; 9 Locking pin; 91: Horizontal section; 92: Arc section; 10; Locking surface; 11. First hinge hole; 12. Arc matching surface; 13. Limit retaining ring; 14. Bearing; 15. Bearing Coat; 16, unlocking lever; 17, T-type unlocking head; 18, second hinge hole; 19, bottom plate; 20, positioning pin; 21, locking pin limit seat; 22: support spring; 23, channel.
具体实施方式detailed description
下面结合附图和实施例,对本申请的具体实施方式作进一步详细描述。以下实施例用于说明本申请,但不用来限制本申请的范围。The specific implementation of the present application will be described in further detail below with reference to the drawings and embodiments. The following examples are used to illustrate the present application, but are not intended to limit the scope of the present application.
在本申请的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms “center”, “portrait”, “horizontal”, “upper”, “lower”, “front”, “rear”, “left”, “right”, “ The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this application and simplifying The description, rather than indicating or implying, the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on this application. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以视具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the terms "installation", "connected", and "connected" should be understood in a broad sense, unless explicitly stated and limited otherwise. For example, they may be fixed connections or removable. Connection, or integral connection; it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
此外,在本申请的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上。In addition, in the description of the present application, unless otherwise stated, the meanings of "a plurality", "a plurality of roots", and "a plurality of groups" are two or more.
如图1-3所示,本申请实施例提供了一种变轨距轮对,包括车轮2、车轴1和锁紧机构,所述车轮2设于所述车轴1的两端,且与所述车轴1通过花键连接,具体地,车轮2的轮毂内周设有内花键,所述车轴1的两端分别设有与所述内花键相匹配的外花键,所述车轮2与所述车轴1通过所述内花键与外花键连接,从而将扭矩均匀分布在车轮2的内周,既便于传递扭矩,也便于车轮2沿车轴1滑动实现变轨距;所述车轮2的轮毂外 侧向外延伸形成加长的连接套,连接套与车轮2形成一体,确保结构的可靠性,所述锁紧机构分别压装在所述连接套上,且位于所述车轴1两端的轴箱体3中,锁紧机构与轴箱体3间隙配合;所述锁紧机构设有穿过所述轴箱体3底部的锁紧杆,所述锁紧杆可在外力作用下上下移动实现所述锁紧机构锁紧或解锁,从而实现与锁紧机构连接的所述车轮2锁紧或解锁;从而便于车轮2变换轨距,以适应不同的轨距变换需求。而且锁紧可靠,解锁方便,满足了列车变轨距的需求。As shown in FIGS. 1-3, an embodiment of the present application provides a variable gauge wheelset including a wheel 2, an axle 1, and a locking mechanism. The wheels 2 are provided at both ends of the axle 1, and are connected with The axle 1 is connected by a spline. Specifically, an inner spline is provided on the inner periphery of the wheel hub of the wheel 2. The two ends of the axle 1 are respectively provided with outer splines that match the inner spline. The wheel 2 It is connected with the axle 1 through the inner spline and the outer spline, so that the torque is evenly distributed on the inner periphery of the wheel 2, which is not only convenient for transmitting the torque, but also for the wheel 2 to slide along the axle 1 to achieve variable gauge; the wheel The outer side of the hub of 2 is extended to form an elongated connecting sleeve. The connecting sleeve is integrated with the wheel 2 to ensure the structural reliability. The locking mechanisms are press-fitted on the connecting sleeve and located at the two ends of the axle 1. In the shaft case 3, a locking mechanism is fitted with the clearance of the shaft case 3; the locking mechanism is provided with a locking rod that passes through the bottom of the shaft case 3, and the locking rod can be moved up and down by an external force Lock or unlock the locking mechanism, thereby locking the wheels 2 connected to the locking mechanism Unlocking; thereby facilitating changing track gauge, the wheel 2, the track gauge change to accommodate different needs. Moreover, it is reliable to lock and easy to unlock, which meets the needs of trains with varying gauges.
进一步地,所述锁紧机构还设有轴承组件和轴承外套15,所述轴承组件的内圈压装在所述车轮2的连接套的外周,所述轴承组件的外圈压装在所述轴承外套15的内周,通过轴承组件连接轴承外套15和车轮2,既连接可靠而且还便于车轮2转动,所述轴承外套15的外周与所述轴箱体3间隙配合,以实现轴承外套15相对于轴箱体3能够滑动,且轴箱体3的轴向尺寸加大并设置有空腔,空腔距离为所需变轨距的一半。Further, the locking mechanism is further provided with a bearing assembly and a bearing housing 15, an inner ring of the bearing assembly is press-fitted on an outer periphery of a connection sleeve of the wheel 2, and an outer ring of the bearing assembly is press-fitted on the outer ring. The inner periphery of the bearing casing 15 is connected to the bearing casing 15 and the wheel 2 through a bearing assembly, which is reliable and convenient for the rotation of the wheel 2. The outer periphery of the bearing casing 15 and the shaft case 3 are clearance-fitted to achieve the bearing casing 15 It can slide relative to the shaft box 3, and the axial size of the shaft box 3 is enlarged and a cavity is provided, and the cavity distance is half of the required variable gauge.
如图4-6所示,具体地,所述轴承外套15的内周设有环形定位凸台6,所述环形定位凸台6将所述轴承外套15的内周面分隔为压装工作面4和锁紧工作面5,所述轴承组件的外圈压装在所述压装工作面4内,即轴承外套15与轴承组件过盈配合,连接为可靠的一体结构;As shown in FIGS. 4-6, specifically, an annular positioning boss 6 is provided on the inner periphery of the bearing housing 15, and the annular positioning boss 6 separates the inner peripheral surface of the bearing housing 15 into a press-fitting working surface. 4 and the locking working surface 5, the outer ring of the bearing assembly is press-fitted in the press-fitting working surface 4, that is, the bearing housing 15 and the bearing assembly are in interference fit, and the connection is a reliable integrated structure;
所述锁紧工作面5的径向相对两侧分别设有一组轨距变换槽7,每组所述轨距变换槽7包括多个沿轴向间隔设置的轨距变换槽7,在一个实施例中,每组所述轨距变换槽7包括两个轨距变换槽7,且两个所述轨距变换槽7之间的距离等于所需变轨距的一半,且所述锁紧工作面5从两组所述轨距变换槽7的下方开设贯通的缺口8,本实施例中,所述锁紧工作面5为四分之三圆弧面,所述缺口8为四分之一圆弧面;所述锁紧杆包括对称的两个锁紧销9和与两个所述锁紧销9均铰接的解锁杆16,两个所述锁紧销9分别被配置为插入对应组的单个所述轨距变换槽7中,此时,锁紧杆、轴承外套15相对于轴箱体3位置固定,车轮2锁紧,所述解锁杆16从所述缺口8延伸出所述轴承外套15以及所述轴箱体3,并可在外力作用下例如向下的拉力作用下使得所述锁紧销9离开所在的轨距变换槽7,此时,轴承外套15与锁紧杆分离,轴承外套15、轴承组件以及车轮2形成的一体结构相对于轴箱体3具有滑动趋势,实现车轮2解锁,此时,向内 或向外推动车轮2移动变轨距的距离,到达另一个轨距变换槽7时,外力撤销,解锁杆16向上移动,锁紧销9受到向内的推力插入相对的轨距变换槽7中,实现锁紧,从而完成车轮2变换轨距,结构简单,操作方便。A set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively. Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction. In the example, each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works The surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7. In this embodiment, the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter. A circular arc surface; the locking lever includes two symmetrical locking pins 9 and an unlocking lever 16 articulated to the two locking pins 9, and the two locking pins 9 are respectively configured to be inserted into corresponding groups In the single gauge change groove 7, the lock lever and the bearing housing 15 are fixed relative to the axle box 3, the wheel 2 is locked, and the unlock lever 16 extends from the bearing through the gap 8. The outer sleeve 15 and the shaft box 3 can cause the locking pin 9 to leave the gauge changing groove 7 under the action of an external force, such as a downward pulling force. The bearing housing 15 is separated from the locking lever. The integrated structure formed by the bearing housing 15, the bearing assembly and the wheel 2 has a sliding tendency with respect to the axle box 3 to realize the unlocking of the wheel 2. At this time, the wheel 2 is pushed in or out to move When changing the gauge distance, when the other gauge changing groove 7 is reached, the external force is cancelled, the unlocking lever 16 moves upward, and the locking pin 9 is inserted into the opposite gauge changing groove 7 by the inward thrust to achieve the locking, thereby completing Wheel 2 changes gauge, with simple structure and convenient operation.
如图7-8所示,具体地,所述锁紧销9均包括水平段91和内凹的圆弧段92,所述水平段91的一端与所述圆弧段92的下端连接,所述圆弧段92的上端设有与所述轨距变换槽7相匹配的锁紧面10,所述轨距变换槽7的槽底呈与所述轴承外套15的弧面相一致的弧面,所述锁紧面10呈与该弧面相匹配的弧面;所述水平段91的另一端设有第一铰接孔11;如图9-10所示,所述解锁杆16的上端设有第二铰接孔18,通过铰接轴穿过两个所述第一铰接孔11和第二铰接孔18,实现两个所述锁紧销9与所述解锁杆16铰接连接;且,所述第一铰接孔11、第二铰接孔18的轴线均与所述轴承外套15的轴线平行,以保证下拉或上推解锁杆16时,两个锁紧销9沿垂直于轴承外套15的轴线方向移动。所述解锁杆16的下端设有T型解锁头17,被配置为和地面变轨装置共同作用实现解锁。As shown in FIG. 7-8, specifically, the locking pins 9 each include a horizontal section 91 and a concave arc section 92. One end of the horizontal section 91 is connected to the lower end of the arc section 92. The upper end of the circular arc segment 92 is provided with a locking surface 10 matching the gauge change groove 7, and the groove bottom of the gauge change groove 7 has an arc surface consistent with the arc surface of the bearing housing 15. The locking surface 10 is an arc surface matching the arc surface; the other end of the horizontal section 91 is provided with a first hinge hole 11; as shown in FIG. 9-10, an upper end of the unlocking lever 16 is provided with a first The two hinge holes 18 pass through the two first hinge holes 11 and the second hinge holes 18 through a hinge shaft to realize the two hinge pins 9 and the unlock lever 16 being hingedly connected; and The axes of the hinge hole 11 and the second hinge hole 18 are parallel to the axis of the bearing housing 15 to ensure that when the unlocking lever 16 is pulled down or pushed up, the two locking pins 9 move in a direction perpendicular to the axis of the bearing housing 15. A T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 and is configured to cooperate with the ground changing device to achieve unlocking.
进一步地,如图7-8所示,所述水平段91与圆弧段92连接处的下端设有圆弧配合面12,所述轴箱体3的底板19上表面分别设有两个定位销20,被配置为实现锁紧销9横向定位,所述定位销20上套设有支撑弹簧22,支撑弹簧22为预压缩状态以实现锁紧销9的安全锁紧,所述支撑弹簧22上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面12相配合的圆弧配合槽,所述锁紧销9通过所述圆弧配合面12可转动地支撑在所述圆弧配合槽中,形成支点来实现锁紧销9相对于弹簧支撑座的转动。Further, as shown in Figs. 7-8, the lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is provided with two positionings respectively. A pin 20 is configured to realize the lateral positioning of the locking pin 9, and a positioning spring 20 is sleeved on the positioning pin 20. The supporting spring 22 is in a pre-compressed state to realize the safe locking of the locking pin 9. The supporting spring 22 The upper part is provided with a spring support seat, and a top of the spring support seat is provided with an arc fitting groove matching the arc fitting surface 12, and the locking pin 9 is rotatably rotatably through the arc fitting surface 12. It is supported in the arc matching groove to form a fulcrum to realize the rotation of the locking pin 9 relative to the spring support seat.
本申请的实施例中,如图2-3所示,所述轴箱体3中位于两个所述定位销20的外侧还分别设有锁紧销限位座21,所述锁紧销9的圆弧段92被配置为支撑并限位在所述锁紧销限位座21中。In the embodiment of the present application, as shown in FIG. 2-3, the shaft case 3 is further provided with a locking pin limiter 21 on the outside of the two positioning pins 20, and the locking pin 9 The arc segment 92 is configured to be supported and limited in the locking pin limit seat 21.
如图2-3所示,此外,所述轴箱体3的底板19设有供所述解锁杆16穿过的通孔,所述通孔的形状、大小与所述解锁杆16的截面形状、大小相匹配,确保解锁杆16能够沿该通孔上下移动,而不会存在晃动。As shown in Figure 2-3, in addition, the bottom plate 19 of the shaft box 3 is provided with a through hole through which the unlocking lever 16 passes, and the shape and size of the through hole and the cross-sectional shape of the unlocking lever 16 The size and size are matched to ensure that the unlocking lever 16 can move up and down along the through hole without shaking.
在相铰接的两个锁紧销9和解锁杆16以及支撑弹簧22的作用下,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心顺 时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,使变曲率圆弧锁紧销9顺利的从轴承外套15的轨距变换槽7中脱出,实现解锁,车轮2横向自由度被释放,车轮2在相应的滑动对中轨中被迫向新的轨距运动,此时压装在车轮2上的轴承组件以及压装在轴承外圈上的轴承外套15随着车轮2一起横向运动以适应新的轨距。Under the action of the two locking pins 9 and the unlocking lever 16 and the supporting spring 22 that are hinged, the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat as the rotation center. The locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the spring support on the right side, so that the variable curvature arc locking pin 9 smoothly moves from the gauge change groove of the bearing housing 15 7 is released and unlocked, the lateral freedom of wheel 2 is released, and the wheel 2 is forced to move to the new gauge in the corresponding sliding centering rail. At this time, the bearing assembly press-fitted on the wheel 2 and the press-fitted bearing The bearing housing 15 on the outer ring moves laterally with the wheel 2 to accommodate the new gauge.
当车轮2横向运动到达新的轨距时,解锁杆16在支撑弹簧22恢复力的作用下向上运动,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心顺时针转动,使变曲率圆弧锁紧销9再一次和轨距变换槽7锁紧配合。When the lateral movement of the wheel 2 reaches the new gauge, the unlocking lever 16 moves upward under the restoring force of the support spring 22, and the locking pin 9 on the left side is the arc mating surface 12 that cooperates with the left spring support seat as The rotation center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 that is matched with the spring support on the right side, so that the variable curvature arc locking pin 9 changes again with the gauge. The groove 7 is tightly fitted.
车辆继续前进,新的宽轨钢轨呈上升斜面,使载荷重新加到车轮2上,完成轨距变换的全过程,车轮2以新的轨距开始向前运行。The vehicle continued to move forward, and the new wide-gauge steel rail was raised to make the load re-applied to wheel 2 to complete the entire process of gauge change. Wheel 2 started to move forward with the new gauge.
从较大轨距的轨道过渡到较小轨距的轨道上的反向过程是以同样的方法实现的。The reverse process of transitioning from a larger gauge track to a smaller gauge track is achieved in the same way.
所述轴承组件包括轴承14、轴承挡圈和密封圈,所述轴承14的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台6。在一个实施例中,密封圈的密封方式采用曲路密封,曲路密封也叫迷宫密封,是通过设置迷宫一样的小间隙-曲折的空气路径实现的;轴箱体3内侧密封:轴承内挡圈固定在车轮2轮轴配合面,轴承外挡圈固定在轴承外套15上,轴承内外挡圈之间设置有曲路密封;轴箱外侧密封:轴承内挡圈和轴承外套15设置曲路密封。纯迷宫密封不设置橡胶密封圈,若不满足密封要求,可在间隙中设置相应的橡胶密封圈。The bearing assembly includes a bearing 14, a bearing retaining ring, and a sealing ring. The bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the bearing are provided with the retaining ring respectively. A seal ring, and one end of the bearing assembly abuts against the annular positioning boss 6. In one embodiment, the sealing method of the seal ring is a curved path seal, which is also called a labyrinth seal. It is realized by setting a small gap like a labyrinth-a tortuous air path; the inner seal of the shaft box 3: the inner bearing of the bearing The ring is fixed on the mating surface of the wheel 2 of the wheel. The outer ring of the bearing is fixed on the bearing housing 15. A curved path seal is provided between the inner and outer ring of the bearing. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
如图1所示,轴承外套15位于所述压装工作面4的外端设有限位挡圈13,从而确保轴承外套15与轴箱体3之间的限位,防止轴承外套15与轴箱体3直接硬性接触,保护轴承外套15与轴箱体3,而且也可以起到防尘的效果。As shown in FIG. 1, the bearing housing 15 is located on the outer end of the press-fitting working surface 4 and is provided with a limit stop 13 to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 and the shaft housing. The body 3 is in direct hard contact, which protects the bearing housing 15 and the shaft case 3, and can also have a dustproof effect.
本申请实施例还提供一种变轨距转向架,其包括上述所述的变轨距轮对;以实现转向架变轨距。An embodiment of the present application further provides a variable gauge truck, which includes the variable gauge wheelset described above, so as to realize the variable gauge of the truck.
由以上实施例可以看出,本申请能够可靠地实现锁紧和解锁,从而确保变轨距轮对操作方便,能够方便、可靠地实现列车变轨距。It can be seen from the above embodiments that the present application can reliably achieve locking and unlocking, thereby ensuring the convenient operation of the variable gauge wheelset, and the convenient and reliable implementation of the variable gauge of the train.
本申请实施例还提供一种变轨距轮对用锁紧机构,如图3-10所示,所述锁紧机构包括轴承外套15和锁紧杆,所述轴承外套15的内周设有环形定位凸台6,所述环形定位凸台6将所述轴承外套15的内周面分隔为锁紧工作面5和压装工作面4;The embodiment of the present application also provides a locking mechanism for a variable gauge wheelset, as shown in FIG. 3-10. The locking mechanism includes a bearing housing 15 and a locking rod. The inner periphery of the bearing housing 15 is provided with An annular positioning boss 6 that divides the inner peripheral surface of the bearing housing 15 into a locking working surface 5 and a press-fitting working surface 4;
所述锁紧工作面5的径向相对两侧分别设有一组轨距变换槽7,每组所述轨距变换槽7包括多个沿轴向间隔设置的轨距变换槽7,在一个实施例中,每组所述轨距变换槽7包括两个轨距变换槽7,且两个所述轨距变换槽7之间的距离等于所需变轨距的一半,且所述锁紧工作面5从两组所述轨距变换槽7的下方开设贯通的缺口8,本实施例中,所述锁紧工作面5为四分之三圆弧面,所述缺口8为四分之一圆弧面;所述锁紧杆包括对称的两个锁紧销9和与两个所述锁紧销9均铰接的解锁杆16,两个所述锁紧销9分别被配置为插入对应组的单个所述轨距变换槽7中,实现锁紧,所述解锁杆16从所述缺口8延伸出所述轴承外套15,并可在外力作用下使得所述锁紧销9离开所在的轨距变换槽7,实现解锁;该锁紧机构结构简单,能够简便、可靠地实现车轮2轨距变换,解决了列车在不同轨距轨道上连续运行的问题。A set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively. Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction. In the example, each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works The surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7. In this embodiment, the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter. A circular arc surface; the locking lever includes two symmetrical locking pins 9 and an unlocking lever 16 articulated to the two locking pins 9, and the two locking pins 9 are respectively configured to be inserted into corresponding groups In the single gauge change groove 7, locking is realized, and the unlocking lever 16 extends from the gap 8 to the bearing housing 15, and can cause the locking pin 9 to leave the track where it is located under the action of external force. Distance changing slot 7 to achieve unlocking; the locking mechanism has a simple structure and can easily and reliably implement wheel 2 gauge change, which solves the problem of trains in different tracks On the issue of continuous operation of the track.
进一步地,锁紧机构还可以包括轴承组件和内套筒,所述轴承组件的外圈压装在所述轴承外套15的所述压装工作面4;所述轴承组件的内圈压装在所述内套筒的外周,所述内套筒被配置为与车轮2的轮毂外侧固定连接,在一个实施例中,内套筒与车轮2的轮毂一体成型,形成加长的轮毂,具体地,所述锁紧机构通过内套筒安装在车轮2外侧的车轴1上,内套筒的内周设有内花键,车轴1的两端分别设有与所述内花键相匹配的外花键,所述车轮2与所述车轴1通过所述内花键与外花键连接,从而将扭矩均匀分布在车轮2的内周,既便于传递扭矩,也便于车轮2沿车轴1滑动实现变轨距。另外,将锁紧机构设于车轮2的外侧,从而车轮2内侧部分的车轴1与传统车轴1保持一致,一方面为安装在车轮2内侧车轴1上的电机、齿轮箱等部件留有足够的设计空间,另一方面可以跟既有车的接口保持一致,便于既有车批量改造;当需要变轨距时,推动车轮2向内或向外移动 变轨距的距离,便可以实现车轮2轨距变换。Further, the locking mechanism may further include a bearing assembly and an inner sleeve, the outer ring of the bearing assembly is press-fitted on the press-fitting working surface 4 of the bearing housing 15; the inner ring of the bearing assembly is press-fitted on On the outer periphery of the inner sleeve, the inner sleeve is configured to be fixedly connected to the outside of the hub of the wheel 2. In one embodiment, the inner sleeve is integrally formed with the hub of the wheel 2 to form an elongated hub. Specifically, The locking mechanism is installed on the axle 1 on the outside of the wheel 2 through an inner sleeve. An inner spline is provided on the inner periphery of the inner sleeve. Both ends of the axle 1 are respectively provided with outer splines that match the inner spline. Key, the wheel 2 and the axle 1 are connected to the outer spline through the inner spline, so that the torque is evenly distributed on the inner periphery of the wheel 2, which is not only convenient for transmitting torque, but also for the wheel 2 to slide along the axle 1 to achieve change gauge. In addition, the locking mechanism is provided on the outside of the wheel 2 so that the axle 1 on the inner part of the wheel 2 is consistent with the conventional axle 1. On the one hand, there is enough space for the motor, gear box and other components installed on the inner axle 1 of the wheel 2. The design space, on the other hand, can be consistent with the interface of the existing car, which is convenient for the mass transformation of existing cars; when the gauge change is needed, push the wheel 2 inward or outward to move the variable gauge distance to achieve the wheel 2 Gauge transformation.
本申请的实施例中,如图1所示,锁紧机构位于车轴1两端的轴箱体3中,所述轴承外套15与所述轴箱体3间隙配合,以实现轴承外套15相对于轴箱体3的滑动,且轴箱体3的轴向尺寸加大并设置有空腔,空腔距离为不同轨距变化差的一半;锁紧时,锁紧销9插入相应的轨距变换槽7中,使得车轮2、轴承组件以及轴承外套15整体与轴箱体3保持相对固定,实现锁紧;当需要变轨距时,解锁杆16在外力向下拉力作用下向下移动,使得锁紧销9受到向外拉力作用离开所在的轨距变换槽7,此时向车轮2施加向外或向内的推力,使得车轮2、轴承组件以及轴承外套15整体向内或向外移动,直到到达另一个轨距变换槽7时,外力撤销,解锁杆16向上移动,锁紧销9受到向内的推力插入相对的轨距变换槽7中,实现锁紧,从而完成车轮2变换轨距,结构简单,操作方便。In the embodiment of the present application, as shown in FIG. 1, the locking mechanism is located in the shaft case 3 at both ends of the axle 1, and the bearing housing 15 is clearance-fitted with the shaft case 3 to realize the bearing housing 15 relative to the shaft. The sliding of the box body 3, and the axial size of the shaft box body 3 is enlarged and a cavity is provided, and the cavity distance is half of the difference between different gauge changes; when locking, the locking pin 9 is inserted into the corresponding gauge changing groove In 7, the wheels 2, the bearing assembly, and the bearing housing 15 are kept relatively fixed with the axle box 3 as a whole to achieve locking; when the gauge is required to be changed, the unlocking lever 16 moves downward under the action of the external force to pull down, so that the lock The tightening pin 9 leaves the gauge changing groove 7 under the outward pulling force. At this time, an outward or inward thrust is applied to the wheel 2 so that the wheel 2, the bearing assembly, and the bearing housing 15 as a whole move inward or outward until When the other gauge change groove 7 is reached, the external force is cancelled, the unlocking lever 16 moves upward, and the locking pin 9 is inserted into the opposite gauge change groove 7 by the inward thrust to achieve locking, thereby completing the wheel gauge change gauge. Simple structure and easy operation.
具体地,所述锁紧销9均包括水平段91和内凹的圆弧段92,所述水平段91的一端与所述圆弧段92的下端连接,所述圆弧段92的上端设有与所述轨距变换槽7相匹配的锁紧面10,所述轨距变换槽7的槽底呈与所述轴承外套15的弧面相一致的弧面,所述锁紧面10呈与该弧面相匹配的弧面;所述水平段91的另一端设有第一铰接孔11;所述解锁杆16的上端设有第二铰接孔18,通过铰接轴穿过两个所述第一铰接孔11和第二铰接孔18,实现两个所述锁紧销9与所述解锁杆16铰接连接;且,所述第一铰接孔11、第二铰接孔18的轴线均与所述轴承外套15的轴线平行,以保证下拉或上推解锁杆16时,两个锁紧销9沿垂直于轴承外套15的轴线方向移动。所述解锁杆16的下端设有T型解锁头17,以和地面变轨装置共同作用实现解锁。Specifically, each of the locking pins 9 includes a horizontal section 91 and a concave arc section 92. One end of the horizontal section 91 is connected to a lower end of the arc section 92, and an upper end of the arc section 92 is provided. A locking surface 10 is matched with the gauge changing groove 7. The groove bottom of the gauge changing groove 7 has an arc surface consistent with the arc surface of the bearing housing 15. The locking surface 10 is The arc surface matches the arc surface; the other end of the horizontal section 91 is provided with a first hinge hole 11; the upper end of the unlocking lever 16 is provided with a second hinge hole 18, and passes through two of the first through a hinge shaft The hinge hole 11 and the second hinge hole 18 realize the two hinge pins 9 and the unlock lever 16 to be hingedly connected; and the axes of the first hinge hole 11 and the second hinge hole 18 are connected to the bearing. The axis of the casing 15 is parallel to ensure that when the unlocking lever 16 is pulled down or pushed up, the two locking pins 9 move in a direction perpendicular to the axis of the bearing casing 15. A T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 to realize unlocking by cooperating with the ground changing device.
进一步地,所述水平段91与圆弧段92连接处的下端设有圆弧配合面12,所述轴箱体3的底板19上表面分别设有两个定位销20,被配置为实现锁紧销9横向定位,所述定位销20上套设有支撑弹簧,支撑弹簧为预压缩状态以实现锁紧销9的安全锁紧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面12相配合的圆弧配合槽,所述锁紧销9通过所述圆弧配合面12可转动地支撑在所述圆弧配合槽中,形成支点来实现锁紧销9相对于弹簧支撑座的转动。Further, the lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is respectively provided with two positioning pins 20, which are configured to realize a lock Tightening pin 9 is positioned laterally, a supporting spring is sleeved on the positioning pin 20, the supporting spring is in a pre-compressed state to achieve safe locking of the locking pin 9, and a spring support seat is sleeved on the supporting spring, the spring The top of the support base is provided with an arc-fitting groove matching the arc-fitting surface 12, and the locking pin 9 is rotatably supported in the arc-fitting groove through the arc-fitting surface 12 to form The fulcrum is used to realize the rotation of the locking pin 9 relative to the spring support seat.
本申请的实施例中,所述轴箱体3中位于两个所述定位销20的外侧还分别设有锁紧销限位座21,所述锁紧销9的圆弧段92被配置为支撑并限位在所述锁紧销限位座21中。In the embodiment of the present application, the shaft case 3 is further provided with a locking pin limiter 21 on the outside of the two positioning pins 20, and the arc segment 92 of the locking pin 9 is configured as Supported and limited in the locking pin limit seat 21.
此外,所述轴箱体3的底板19设有供所述解锁杆16穿过的通孔,所述通孔的形状、大小与所述解锁杆16的截面形状、大小相匹配,确保解锁杆16能够沿该通孔上下移动,而不会存在晃动。In addition, the bottom plate 19 of the shaft box 3 is provided with a through hole through which the unlocking lever 16 passes. The shape and size of the through hole are matched with the sectional shape and size of the unlocking lever 16 to ensure the unlocking lever. 16 can move up and down along the through hole without shaking.
在相铰接的两个锁紧销9和解锁杆16以及支撑弹簧的作用下,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心顺时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,使变曲率圆弧锁紧销9顺利的从轴承外套15的轨距变换槽7中脱出,实现解锁,车轮2横向自由度被释放,车轮2在相应的滑动对中轨中被迫向新的轨距运动,此时压装在车轮2上的轴承组件以及压装在轴承外圈上的轴承外套15随着车轮2一起横向运动以适应新的轨距。Under the action of the two hinge pins 9 and the unlocking lever 16 and the supporting spring, the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat, The locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the right spring support seat, so that the variable curvature arc locking pin 9 smoothly moves from the track change groove 7 of the bearing housing 15 The center of the wheel 2 is released, and the lateral freedom of the wheel 2 is released. The wheel 2 is forced to move to a new gauge in the corresponding sliding centering rail. At this time, the bearing assembly press-fitted on the wheel 2 and press-fitted outside the bearing The bearing housing 15 on the ring moves laterally with the wheel 2 to accommodate the new gauge.
当车轮2横向运动到达新的轨距时,解锁杆16在支撑弹簧恢复力的作用下向上运动,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心顺时针转动,使变曲率圆弧锁紧销9再一次和轨距变换槽7锁紧配合。When the lateral movement of the wheel 2 reaches the new gauge, the unlocking lever 16 moves upward under the effect of the restoring force of the support spring, and the locking pin 9 on the left side rotates with the arc mating surface 12 that cooperates with the left spring support seat. The center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 which is matched with the right spring support seat, so that the variable curvature arc locking pin 9 and the gauge change groove are rotated again. 7 Tight fit.
车辆继续前进,新的宽轨钢轨呈上升斜面,使载荷重新加到车轮2上,完成轨距变换的全过程,车轮2以新的轨距开始向前运行。The vehicle continued to move forward, and the new wide-gauge steel rail was raised to make the load re-applied to wheel 2 to complete the entire process of gauge change. Wheel 2 started to move forward with the new gauge.
从较大轨距的轨道过渡到较小轨距的轨道上的反向过程是以同样的方法实现的。The reverse process of transitioning from a larger gauge track to a smaller gauge track is achieved in the same way.
所述轴承组件包括轴承14、轴承挡圈和密封圈,所述轴承14的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台6。在一个实施例中,密封圈的密封方式采用曲路密封,曲路密封也叫迷宫密封,是通过设置迷宫一样的小间隙-曲折的空气路径实现的;轴箱体3内侧密封:轴承内挡圈固定在车轮2轮轴配合面,轴承外挡圈固定在轴承外套15上,轴承内外挡圈之间设置有曲路密封;轴箱外侧密封:轴承内挡圈和轴承外套 15设置曲路密封。纯迷宫密封不设置橡胶密封圈,若不满足密封要求,可在间隙中设置相应的橡胶密封圈。The bearing assembly includes a bearing 14, a bearing retaining ring, and a sealing ring. The bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the bearing are provided with the retaining ring respectively. A seal ring, and one end of the bearing assembly abuts against the annular positioning boss 6. In one embodiment, the sealing method of the seal ring is a curved path seal, which is also called a labyrinth seal. It is realized by setting a small gap like a labyrinth-a tortuous air path; the inner seal of the shaft box 3: the inner bearing of the bearing The ring is fixed on the mating surface of the wheel 2 of the wheel. The outer ring of the bearing is fixed on the bearing housing 15. A curved path seal is provided between the inner and outer ring of the bearing. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
轴承外套15位于所述压装工作面4的外端设有限位挡圈13,从而确保轴承外套15与轴箱体3之间的限位,防止轴承外套15与轴箱体3直接硬性接触,保护轴承外套15与轴箱体3,而且也可以起到防尘的效果。The bearing housing 15 is located at the outer end of the press-fitting working surface 4 and is provided with a limiting retaining ring 13 so as to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 from directly and rigidly contacting the shaft housing 3, The bearing housing 15 and the shaft case 3 are protected, and the dust-proof effect can also be achieved.
如图1所示,本申请还提供一种变轨距轮对,其包括上述所述的变轨距轮对用锁紧机构,能够方便、可靠地实现变轨距。As shown in FIG. 1, the present application further provides a variable gauge wheelset, which includes the locking mechanism for the variable gauge wheelset described above, which can conveniently and reliably implement the variable gauge.
由以上实施例可以看出,本申请的锁紧机构能够可靠地实现锁紧和解锁,从而确保应用该锁紧机构的变轨距轮对操作方便,能够方便、可靠地实现列车变轨距。It can be seen from the above embodiments that the locking mechanism of the present application can reliably achieve locking and unlocking, thereby ensuring that the variable gauge wheel pair using the locking mechanism is convenient to operate and can conveniently and reliably implement the variable gauge of the train.
本申请实施例还提供一种变轨距轮对用轴箱体结构,如图3所示,其包括轴箱体3,所述轴箱体3内沿其轴向设有通道23,如图3-6所示,所述通道23内被配置为安装与其滑动配合的轴承外套15以及被配置为锁紧或解锁所述轴承外套15的锁紧杆,轴承外套15在通道23内的可移动距离等于所需变轨距的一半,所述轴箱体3的底部设有连通所述通道22的配合孔,所述轴承外套15的内周设有环形定位凸台6,所述环形定位凸台6将所述轴承外套15的内周面分隔为锁紧工作面5和压装工作面4;The embodiment of the present application also provides a shaft box structure for a variable gauge wheelset, as shown in FIG. 3, which includes a shaft box 3, and the shaft box 3 is provided with a channel 23 along its axial direction, as shown in FIG. As shown in FIG. 3-6, the channel 23 is configured to install a bearing housing 15 slidingly fitted with the bearing housing 15 and a locking rod configured to lock or unlock the bearing housing 15. The bearing housing 15 is movable in the channel 23. The distance is equal to half of the required variable gauge. The bottom of the shaft box 3 is provided with a matching hole that communicates with the channel 22. The inner periphery of the bearing housing 15 is provided with an annular positioning boss 6. The annular positioning protrusion The stage 6 divides the inner peripheral surface of the bearing jacket 15 into a locking working surface 5 and a press-fitting working surface 4;
所述锁紧工作面5的径向相对两侧分别设有一组轨距变换槽7,每组所述轨距变换槽7包括多个沿轴向间隔设置的轨距变换槽7,在一个实施例中,每组所述轨距变换槽7包括两个轨距变换槽7,且两个所述轨距变换槽7之间的距离等于所需变轨距的一半,且所述锁紧工作面5从两组所述轨距变换槽7的下方开设贯通的缺口8,本实施例中,所述锁紧工作面5为四分之三圆弧面,所述缺口8为四分之一圆弧面;如图3、7-10所示,所述锁紧杆包括两个对称设置的锁紧销9和与两个所述锁紧销9均铰接的解锁杆16,所述解锁杆16从所述缺口8延伸出所述轴承外套15并穿过所述配合孔,两个所述锁紧销9分别被配置为插入对应组的单个所述轨距变换槽7中,实现所述轴承外套15相对于所述轴箱体3锁紧,所述解锁杆16延伸出所述轴箱体3的一端可在外力作用下使得所述锁紧销9离开所在的轨距变换槽7,实现所述轴承外套15相对于所述轴箱体3解锁;解锁和锁紧均在轴箱体3内实现,充分利用轴箱体3内的空间,能够为变轨距机 构中的轴承外套15、锁紧杆等提供匹配的安装空间,为轮对变轨距提供保障,同时为转向架节省了外部空间,使得整体结构紧凑。A set of gauge changing grooves 7 are provided on the radially opposite sides of the locking working surface 5, respectively. Each set of gauge changing grooves 7 includes a plurality of gauge changing grooves 7 arranged at intervals in the axial direction. In the example, each group of the gauge conversion grooves 7 includes two gauge conversion grooves 7, and the distance between the two gauge conversion grooves 7 is equal to half of the required gauge change, and the locking works The surface 5 is provided with a notch 8 penetrating from below the two gauge change grooves 7. In this embodiment, the locking working surface 5 is a three-quarter arc surface, and the notch 8 is a quarter. Arc surface; as shown in FIGS. 3 and 7-10, the locking lever includes two symmetrically arranged locking pins 9 and an unlocking lever 16 hinged to both of the locking pins 9. 16 extends out of the bearing housing 15 from the notch 8 and passes through the fitting hole, and the two locking pins 9 are respectively configured to be inserted into a single set of the gauge change grooves 7 of the corresponding group to realize the The bearing housing 15 is locked relative to the shaft case 3, and one end of the unlocking lever 16 extending out of the shaft case 3 can make the locking pin 9 leave under the action of external force. Gauge changing groove 7 realizes that the bearing housing 15 is unlocked relative to the axle box 3; unlocking and locking are realized in the axle box 3, making full use of the space in the axle box 3, which can change the gauge The bearing jacket 15 and the locking lever in the mechanism provide matching installation space, provide protection for the wheelset variable gauge, and save external space for the bogie, making the overall structure compact.
其中,所述锁紧销9均包括水平段91和内凹的圆弧段92,所述水平段91的一端与所述圆弧段92的下端连接,所述圆弧段92的上端设有与所述轨距变换槽7相匹配的锁紧面10,所述轨距变换槽7的槽底呈与所述轴承外套15的弧面相一致的弧面;所述锁紧面10呈与该弧面相匹配的弧面,所述水平段91的另一端设有第一铰接孔11;所述解锁杆16的上端设有第二铰接孔18,通过铰接轴穿过所述第一铰接孔11和第二铰接孔18,实现两个所述锁紧销9与所述解锁杆16铰接连接;所述第一铰接孔11、第二铰接孔18的轴线均与所述轴承外套15的轴线平行。以保证下拉或上推解锁杆16时,两个锁紧销9沿垂直于轴承外套15的轴线方向移动。所述解锁杆16的下端设有T型解锁头17,以和地面变轨装置共同作用实现解锁。Wherein, the locking pins 9 each include a horizontal section 91 and a concave arc section 92, one end of the horizontal section 91 is connected to the lower end of the arc section 92, and the upper end of the arc section 92 is provided with The locking surface 10 is matched with the gauge changing groove 7, and the groove bottom of the gauge changing groove 7 is an arc surface consistent with the arc surface of the bearing housing 15; the locking surface 10 is A curved surface matching the curved surface, the other end of the horizontal section 91 is provided with a first hinge hole 11; the upper end of the unlocking lever 16 is provided with a second hinge hole 18, and the hinge shaft passes through the first hinge hole 11 And the second hinge hole 18 to achieve the two hinge pins 9 and the unlock lever 16 to be articulatedly connected; the axes of the first hinge hole 11 and the second hinge hole 18 are parallel to the axis of the bearing housing 15 . In order to ensure that when the unlocking lever 16 is pulled down or pushed up, the two locking pins 9 move in a direction perpendicular to the axis of the bearing housing 15. A T-shaped unlocking head 17 is provided at the lower end of the unlocking lever 16 to realize unlocking by cooperating with the ground changing device.
其中,所述水平段91与圆弧段92连接处的下端设有圆弧配合面12,所述轴箱体3的底板19上表面分别设有两个定位销20,被配置为实现锁紧销9横向定位,所述定位销20上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面12相配合的圆弧配合槽,所述锁紧销9通过所述圆弧配合面12可转动地支撑在所述圆弧配合槽中,形成转动支点来实现锁紧销9相对于弹簧支撑座的转动。The lower end of the connection between the horizontal section 91 and the circular arc section 92 is provided with a circular arc mating surface 12, and the upper surface of the bottom plate 19 of the shaft box 3 is provided with two positioning pins 20 respectively, which are configured to achieve locking The pin 9 is positioned laterally, and a support spring is sleeved on the positioning pin 20. A spring support seat is sleeved on the support spring, and a circle matching the arc mating surface 12 is provided on the top of the spring support seat. In the arc-fitting groove, the locking pin 9 is rotatably supported in the arc-fitting groove through the arc-fitting surface 12 to form a rotation fulcrum to realize the rotation of the locking pin 9 relative to the spring support seat.
具体地,所述弹簧支撑座设置有下沉孔,所述下沉孔的顶面形成限位面,所述下沉孔被配置为套设在所述支撑弹簧上,所述支撑弹簧的上端与所述限位面抵接;所述支撑弹簧的下端抵接在所述定位销20外周的所述轴箱体3上,从而便于支撑弹簧安装以及定位,进一步地,所述支撑弹簧的自然长度大于所述定位销20的高度,以保证弹簧支撑座具有上下移动的距离,且所移动的距离需要能够使得锁紧销9插入或离开对应的轨距变换槽7。Specifically, the spring support seat is provided with a sinker hole, a top surface of the sinker hole forms a limiting surface, the sinker hole is configured to be sleeved on the support spring, and an upper end of the support spring Abutment with the limiting surface; the lower end of the support spring abuts on the shaft box 3 on the outer periphery of the positioning pin 20, thereby facilitating the installation and positioning of the support spring, further, the natural nature of the support spring The length is greater than the height of the positioning pin 20 to ensure that the spring support seat has a distance that moves up and down, and the moved distance needs to be such that the locking pin 9 can be inserted into or leave the corresponding gauge change slot 7.
此外,为了避免锁紧销9在转动的过程中出现摆动,所述轴箱体3中位于两个所述定位销20的外侧还分别设有锁紧销限位座21,所述锁紧销9的圆弧段92被配置为支撑并限位在所述锁紧销限位座21中,以实现锁 紧销9较好的限位,从而能够精准地插入对应的轨距变换槽7中;而且,为了实现两者更好地匹配,所述锁紧销限位座21的上端开设有限位槽,所述限位槽的开口宽度与所述圆弧段92的宽度相匹配。In addition, in order to prevent the lock pin 9 from swinging during the rotation, the shaft case 3 is further provided with lock pin limiters 21 on the outer sides of the two positioning pins 20, respectively. The arc segment 92 of 9 is configured to be supported and limited in the lock pin limit seat 21 to achieve a better limit of the lock pin 9 so that it can be accurately inserted into the corresponding gauge change slot 7 In addition, in order to achieve a better match between the two, a limiting slot is provided at the upper end of the locking pin limiter 21, and the opening width of the limiting slot matches the width of the arc segment 92.
其中,所述配合孔的形状、大小与所述解锁杆16的截面形状、大小相适应,确保解锁杆16能够沿该配合孔上下移动,而不会存在晃动。The shape and size of the matching hole are adapted to the cross-sectional shape and size of the unlocking lever 16 to ensure that the unlocking lever 16 can move up and down along the matching hole without shaking.
在变轨距前,车轮2的载荷由轴箱体3来承担。在轴箱体3承担车轮2荷载的过程中,轴箱体3需要与地面设置的支撑轨接触,并相对于支撑轨滑动,以确保列车在变轨距时仍然能够继续向前行驶。通过设置所述支撑板,使得当列车变轨距时,所述支撑板支撑所述轴箱体3,并相对于支撑轨滑动,避免了轴箱体3直接与支撑轨接触而磨损,并且支撑板上涂覆有耐磨材料,从而延长了轴箱体3的使用寿命。Before changing the gauge, the load of the wheel 2 is borne by the axle box 3. In the process of the axle box 3 bearing the load of the wheel 2, the axle box 3 needs to contact the support rail provided on the ground and slide relative to the support rail to ensure that the train can continue to move forward when the gauge changes. By setting the support plate, when the train changes the gauge, the support plate supports the axle box 3 and slides relative to the support rail, thereby avoiding the axle box 3 from directly contacting and supporting the track and abrasion, and supporting The board is coated with a wear-resistant material, thereby extending the service life of the axle box 3.
如图1所示,本申请还提供了一种变轨距轮对,包括车轮2和车轴1以及上述所述的轴箱体3结构,所述轴承外套15的所述压装工作面4内安装有轴承组件和内套筒;所述轴承组件的内圈压装在所述内套筒的外周,所述内套筒与所述车轮2的轮毂外侧固定连接,所述轴承外套与所述轴箱体间隙配合;在一个实施例中,内套筒与车轮2的轮毂一体成型,形成加长的轮毂,具体地,内套筒的内周设有内花键,车轴1的两端分别设有与所述内花键相匹配的外花键,所述车轮2与所述车轴1通过所述内花键与外花键连接,从而将扭矩均匀分布在车轮2的内周,既便于传递扭矩,也便于车轮2沿车轴1滑动实现变轨距。在锁紧时,锁紧销9插入相应的轨距变换槽7中,使得车轮2、轴承组件以及轴承外套15整体与轴箱体3保持相对固定,实现锁紧;当需要变轨距时,解锁杆16在外力向下拉力作用下向下移动,使得锁紧销9受到向外拉力作用离开所在的轨距变换槽7,此时向车轮2施加向外或向内的推力,使得车轮2、轴承组件以及轴承外套15整体向内或向外移动,直到到达另一个轨距变换槽7时,外力撤销,解锁杆16向上移动,锁紧销9受到向内的推力插入相对的轨距变换槽7中,实现锁紧,从而完成车轮2变换轨距,结构简单,操作方便。As shown in FIG. 1, the present application also provides a variable gauge wheelset, which includes wheels 2 and axles 1 and the above-mentioned structure of the axle box 3, and the press-fitting working surface 4 of the bearing jacket 15 A bearing assembly and an inner sleeve are installed; the inner ring of the bearing assembly is press-fitted on the outer periphery of the inner sleeve; the inner sleeve is fixedly connected to the outside of the hub of the wheel 2; The axle box body is fitted with clearance. In one embodiment, the inner sleeve is integrally formed with the hub of the wheel 2 to form an elongated hub. Specifically, an inner spline is provided on the inner periphery of the inner sleeve, and two ends of the axle 1 are provided respectively. There is an external spline matching the internal spline, and the wheel 2 and the axle 1 are connected to the external spline through the internal spline, so that the torque is evenly distributed on the inner periphery of the wheel 2, which is convenient for transmission The torque is also convenient for the wheel 2 to slide along the axle 1 to achieve variable gauge. When locking, the locking pin 9 is inserted into the corresponding gauge change groove 7, so that the wheel 2, the bearing assembly and the bearing housing 15 as a whole remain relatively fixed with the axle housing 3 to achieve locking; when a gauge change is required, The unlocking lever 16 moves downwards under the action of the external force and the pull-down force, so that the locking pin 9 is subjected to an outward pulling force and leaves the gauge change groove 7. At this time, an outward or inward pushing force is applied to the wheel 2 so that the wheel 2 The bearing assembly and the bearing housing 15 move inward or outward as a whole until reaching the other gauge changing groove 7, the external force is cancelled, the unlocking lever 16 moves upward, and the locking pin 9 is inserted into the relative gauge change by the inward thrust. The groove 7 is locked to complete the change of gauge of the wheel 2 with a simple structure and convenient operation.
具体地,所述轴承组件包括轴承14、轴承挡圈和密封圈,所述轴承14的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承14的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台6。 在一个实施例中,密封圈的密封方式采用曲路密封,曲路密封也叫迷宫密封,是通过设置迷宫一样的小间隙-曲折的空气路径实现的;轴箱体3内侧密封:轴承14内挡圈固定在车轮2轮轴配合面,轴承14外挡圈固定在轴承外套15上,轴承14内外挡圈之间设置有曲路密封;轴箱外侧密封:轴承14内挡圈和轴承外套15设置曲路密封。纯迷宫密封不设置橡胶密封圈,若不满足密封要求,可在间隙中设置相应的橡胶密封圈。Specifically, the bearing assembly includes a bearing 14, a bearing retaining ring, and a seal ring. The bearing retaining ring is respectively provided at both ends of the bearing 14, and the bearing retaining ring and the two ends of the bearing 14 are respectively provided. The seal ring is provided, and one end of the bearing assembly abuts against the annular positioning boss 6. In one embodiment, the sealing method of the sealing ring is a curved path seal, which is also called a labyrinth seal. It is achieved by setting a small gap like a labyrinth-a tortuous air path; the inside of the shaft box 3 is sealed: inside the bearing 14 The retaining ring is fixed on the mating surface of the wheel 2 of the wheel. The outer retaining ring of the bearing 14 is fixed on the bearing housing 15. A curved path seal is provided between the inner and outer retaining rings of the bearing 14. The outer seal of the axle box: the inner retaining ring of the bearing 14 and the bearing outer sleeve 15 Winding road seal. Pure labyrinth seals are not provided with rubber seals. If the seal requirements are not met, a corresponding rubber seal may be provided in the gap.
轴承外套15位于所述压装工作面4的外端设有限位挡圈13,从而确保轴承外套15与轴箱体3之间的限位,防止轴承外套15与轴箱体3直接硬性接触,保护轴承外套15与轴箱体3,而且也可以起到防尘的效果。The bearing housing 15 is located at the outer end of the press-fitting working surface 4 and is provided with a limiting retaining ring 13 so as to ensure the limit between the bearing housing 15 and the shaft housing 3 and prevent the bearing housing 15 from directly and rigidly contacting the shaft housing 3, The bearing housing 15 and the shaft case 3 are protected, and the dust-proof effect can also be achieved.
在相铰接的两个锁紧销9和解锁杆16以及支撑弹簧的作用下,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心顺时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,使变曲率圆弧锁紧销9顺利的从轴承外套15的轨距变换槽7中脱出,实现解锁,车轮2横向自由度被释放,车轮2在相应的滑动对中轨中被迫向新的轨距运动,此时压装在车轮2上的轴承组件以及压装在轴承14外圈上的轴承外套15随着车轮2一起横向运动以适应新的轨距。Under the action of the two hinge pins 9 and the unlocking lever 16 and the supporting spring, the locking pin 9 on the left rotates clockwise with the arc mating surface 12 that cooperates with the left spring support seat, The locking pin 9 on the right side rotates counterclockwise with the arc mating surface 12 matched with the right spring support seat, so that the variable curvature arc locking pin 9 smoothly moves from the track change groove 7 of the bearing housing 15 The center of the wheel 2 is released, and the lateral freedom of the wheel 2 is released. The wheel 2 is forced to move to a new gauge in the corresponding sliding centering rail. At this time, the bearing assembly press-fitted on the wheel 2 and the bearing 14 are press-fitted. The bearing housing 15 on the outer ring moves laterally with the wheel 2 to accommodate the new gauge.
当车轮2横向运动到达新的轨距时,解锁杆16在支撑弹簧恢复力的作用下向上运动,左侧的锁紧销9以其与左侧弹簧支撑座配合的圆弧配合面12为转动中心逆时针转动,右侧的锁紧销9以其与右侧弹簧支撑座配合的圆弧配合面12为转动中心顺时针转动,使变曲率圆弧锁紧销9再一次和轨距变换槽7锁紧配合。When the lateral movement of the wheel 2 reaches the new gauge, the unlocking lever 16 moves upward under the effect of the restoring force of the support spring, and the locking pin 9 on the left side rotates with the arc mating surface 12 that cooperates with the left spring support seat. The center rotates counterclockwise, and the locking pin 9 on the right rotates clockwise with the arc mating surface 12 which is matched with the right spring support seat, so that the variable curvature arc locking pin 9 and the gauge change groove are rotated again. 7 Tight fit.
车辆继续前进,新的宽轨钢轨呈上升斜面,使载荷重新加到车轮2上,完成轨距变换的全过程,车轮2以新的轨距开始向前运行。The vehicle continued to move forward, and the new wide-gauge steel rail was raised to make the load re-applied to wheel 2 to complete the entire process of gauge change. Wheel 2 started to move forward with the new gauge.
由以上实施例可以看出,本申请的轴箱体结构设计能够适应变轨距机构的安装及工作,解锁和锁紧均在轴箱体内实现,充分利用轴箱体内的空间,为轮对变轨距提供保障,同时为转向架节省了外部空间,使得整体结构紧凑。As can be seen from the above embodiments, the axle box structure design of the present application can be adapted to the installation and work of the variable gauge mechanism, and unlocking and locking are realized in the axle box body, making full use of the space in the axle box body, which is a wheel pair change The gauge provides protection, while saving external space for the bogie, making the overall structure compact.
以上所述仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包 含在本申请的保护范围之内。The above are only the preferred embodiments of this application, and are not intended to limit this application. Any modification, equivalent replacement, or improvement made within the spirit and principle of this application shall be included in this application. Within the scope of protection.

Claims (31)

  1. 一种变轨距轮对,其特征在于,包括车轮、车轴和锁紧机构,所述车轮设于所述车轴的两端,且与所述车轴通过花键连接;所述车轮的轮毂外侧向外延伸形成加长的连接套,所述锁紧机构分别压装在所述连接套上,且位于所述车轴两端的轴箱体中;所述锁紧机构设有穿过所述轴箱体底部的锁紧杆,所述锁紧杆可在外力作用下实现所述锁紧机构锁紧或解锁,从而实现所述车轮锁紧或解锁。A variable gauge wheelset is characterized by comprising a wheel, an axle, and a locking mechanism. The wheel is provided at both ends of the axle and is splined to the axle. The outer side of the wheel hub of the wheel faces An extended connecting sleeve is formed to extend outward, and the locking mechanisms are respectively press-fitted on the connecting sleeves and are located in axle boxes at both ends of the axle; the locking mechanism is provided through the bottom of the axle box The locking lever can lock or unlock the locking mechanism under the action of external force, thereby locking or unlocking the wheel.
  2. 根据权利要求1所述的变轨距轮对,其特征在于,所述锁紧机构还设有轴承组件和轴承外套,所述轴承组件的内圈压装在所述连接套的外周,所述轴承组件的外圈压装在所述轴承外套的内周,所述轴承外套的外周与所述轴箱体间隙配合。The variable gauge wheelset according to claim 1, wherein the locking mechanism is further provided with a bearing assembly and a bearing housing, and an inner ring of the bearing assembly is press-fitted on an outer periphery of the connection sleeve, and The outer ring of the bearing assembly is press-fitted on the inner periphery of the bearing casing, and the outer periphery of the bearing casing is clearance-fitted with the shaft case.
  3. 根据权利要求2所述的变轨距轮对,其特征在于,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为压装工作面和锁紧工作面,所述轴承组件的外圈压装在所述压装工作面;The variable gauge wheelset according to claim 2, wherein an annular positioning boss is provided on an inner periphery of the bearing housing, and the annular positioning boss separates an inner peripheral surface of the bearing housing into a press fit Working surface and locking working surface, the outer ring of the bearing assembly is press-fitted on the press-fitting working surface;
    所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括对称的两个锁紧销和与两个所述锁紧销均铰接的解锁杆,两个所述锁紧销分别被配置为插入对应组的单个所述轨距变换槽中,实现车轮锁紧,所述解锁杆从所述缺口延伸出所述轴承外套以及所述轴箱体,并可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现车轮解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins, and two locking The pins are respectively configured to be inserted into a single of the gauge change grooves of a corresponding group to achieve wheel locking, and the unlocking lever extends from the notch to the bearing jacket and the shaft case, and can be under the action of an external force. The lock pin is separated from the gauge changing groove where the lock pin is located to realize wheel unlocking.
  4. 根据权利要求3所述的变轨距轮对,其特征在于,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述轴承外套的轴线平行。The variable gauge wheelset according to claim 3, wherein the locking pins each include a horizontal section and a concave circular arc section, and one end of the horizontal section is connected to a lower end of the circular arc section, The upper end of the arc segment is provided with a locking surface matching the gauge change slot, the other end of the horizontal segment is provided with a first hinge hole; the upper end of the unlocking lever is provided with a second hinge hole, Through the hinge shaft passing through the first hinge hole and the second hinge hole, two lock pins are hingedly connected to the unlock lever; the axes of the first hinge hole and the second hinge hole are both connected to the axis. The axis of the bearing housing is parallel.
  5. 根据权利要求3所述的变轨距轮对,其特征在于,所述解锁杆的 下端设有T型解锁头。The variable gauge wheelset according to claim 3, wherein a T-type unlocking head is provided at the lower end of the unlocking lever.
  6. 根据权利要求4所述的变轨距轮对,其特征在于,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。The variable gauge wheelset according to claim 4, wherein the lower end of the connection between the horizontal section and the circular arc section is provided with a circular arc mating surface, and the upper surface of the bottom plate of the shaft box body is provided with two A positioning pin on which a support spring is sleeved, and a spring support seat is sleeved on the support spring, and an arc matching groove matching the arc mating surface is provided on the top of the spring support seat; The locking pin is rotatably supported in the arc-fitting groove through the arc-fitting surface.
  7. 根据权利要求6所述的变轨距轮对,其特征在于,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。The variable gauge wheelset according to claim 6, wherein a lock pin limiter is further provided on the outside of the two positioning pins in the shaft box body, and the circle of the lock pin is round. The arc segment is configured to be supported and limited in the locking pin limit seat.
  8. 根据权利要求3所述的变轨距轮对,其特征在于,所述轴箱体的底板设有供所述解锁杆穿过的通孔,所述通孔的形状、大小与所述解锁杆的截面形状、大小相匹配。The variable gauge wheelset according to claim 3, wherein the bottom plate of the axle box body is provided with a through hole through which the unlocking lever passes, and the shape and size of the through hole and the unlocking lever The shape and size of the cross section match.
  9. 根据权利要求3所述的变轨距轮对,其特征在于,所述锁紧工作面为四分之三圆弧面,所述缺口为四分之一圆弧面;The variable gauge wheelset according to claim 3, wherein the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
    所述轴承组件包括轴承、轴承挡圈和密封圈,所述轴承的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台。The bearing assembly includes a bearing, a bearing retaining ring and a sealing ring. The bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
  10. 根据权利要求4所述的变轨距轮对,其特征在于,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。The variable gauge wheelset according to claim 4, characterized in that each set of gauge change slots includes two gauge change slots, and a distance between the two gauge change slots is equal to a desired change The half of the gauge; the groove bottom of the gauge changing groove has an arc surface consistent with the arc surface of the bearing housing; and the locking surface has an arc surface matching the arc surface.
  11. 一种变轨距转向架,其特征在于,包括如权利要求1-10任一项所述的变轨距轮对。A variable gauge bogie, comprising a variable gauge wheelset according to any one of claims 1-10.
  12. 一种变轨距轮对用锁紧机构,其特征在于,所述锁紧机构包括轴承外套和锁紧杆,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为锁紧工作面和压装工作面;A locking mechanism for a variable gauge wheel pair is characterized in that the locking mechanism includes a bearing jacket and a locking rod, and an inner positioning boss is provided on the inner periphery of the bearing jacket. The inner peripheral surface of the bearing housing is divided into a locking working surface and a press-fitting working surface;
    所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括对称的两个锁紧销和与两个所述锁紧销均铰接的解锁杆,两个所述锁紧销分别被配置 为插入对应组的单个所述轨距变换槽中,实现锁紧,所述解锁杆从所述缺口延伸出所述轴承外套,并可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, the locking lever includes two symmetrical locking pins and an unlocking lever hinged to the two locking pins, and two locking The pins are respectively configured to be inserted into a corresponding one of the gauge change grooves of the corresponding group to achieve locking, and the unlocking lever extends out of the bearing housing from the gap, and can cause the locking pin to leave under an external force. The gauge change slot is located to unlock it.
  13. 根据权利要求12所述的变轨距轮对用锁紧机构,其特征在于,还包括轴承组件和内套筒,所述轴承组件的外圈压装在所述轴承外套的所述压装工作面;所述轴承组件的内圈压装在所述内套筒的外周,所述内套筒被配置为与车轮的轮毂外侧固定连接。The locking mechanism for a variable gauge wheelset according to claim 12, further comprising a bearing assembly and an inner sleeve, and an outer ring of the bearing assembly is press-fitted to the press-fitting work of the bearing housing. The inner ring of the bearing assembly is press-fitted on the outer periphery of the inner sleeve, and the inner sleeve is configured to be fixedly connected to the outside of the hub of the wheel.
  14. 根据权利要求13所述的变轨距轮对用锁紧机构,其特征在于,所述锁紧机构通过所述内套筒安装在车轮外侧的车轴上,并位于车轴两端的轴箱体中;所述轴承外套与所述轴箱体间隙配合。The locking mechanism for a variable gauge wheelset according to claim 13, wherein the locking mechanism is mounted on the axle outside the wheel through the inner sleeve, and is located in the axle box at both ends of the axle; The bearing housing is clearance-fitted with the shaft case.
  15. 根据权利要求14所述的变轨距轮对用锁紧机构,其特征在于,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述轴承外套的轴线平行。The locking mechanism for a variable gauge wheelset according to claim 14, wherein the locking pins each include a horizontal section and a concave circular arc section, and one end of the horizontal section and the circular arc section The upper end of the arc segment is provided with a locking surface matching the gauge change groove, and the other end of the horizontal segment is provided with a first hinge hole; the upper end of the unlocking lever is provided with a first Two hinged holes, through which the first hinged hole and the second hinged hole pass through the hinged shaft, to realize the hinged connection between the two locking pins and the unlocking lever; the axes of the first and second hinged holes They are all parallel to the axis of the bearing housing.
  16. 根据权利要求14所述的变轨距轮对用锁紧机构,其特征在于,所述解锁杆的下端设有T型解锁头。The locking mechanism for a variable gauge wheel pair according to claim 14, wherein a lower end of the unlocking lever is provided with a T-shaped unlocking head.
  17. 根据权利要求14所述的变轨距轮对用锁紧机构,其特征在于,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。The locking mechanism for a variable gauge wheelset according to claim 14, characterized in that the lower end of the connection between the horizontal section and the circular arc section is provided with a circular arc mating surface, and the upper surface of the bottom plate of the shaft box body is respectively Two positioning pins are provided, a supporting spring is sleeved on the positioning pin, a spring supporting seat is sleeved on the supporting spring, and an arc matching the arc matching surface is provided on the top of the spring supporting seat. In the fitting groove, the locking pin is rotatably supported in the arc fitting groove through the arc fitting surface.
  18. 根据权利要求17所述的变轨距轮对用锁紧机构,其特征在于,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。The locking mechanism for a variable gauge wheel pair according to claim 17, wherein a lock pin limiter is further provided on the outside of the two positioning pins in the shaft box, and the lock The arc segment of the tightening pin is configured to be supported and limited in the locking pin limit seat.
  19. 根据权利要求17所述的变轨距轮对用锁紧机构,其特征在于,所述轴箱体的底板设有供所述解锁杆穿过的通孔,所述通孔的形状、大小 与所述解锁杆的截面形状、大小相匹配。The locking mechanism for a variable gauge wheelset according to claim 17, wherein the bottom plate of the axle box body is provided with a through hole through which the unlocking lever passes, and the shape, size and The cross-sectional shape and size of the unlocking lever match.
  20. 根据权利要求15所述的变轨距轮对用锁紧机构,其特征在于,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。The locking mechanism for a variable gauge wheelset according to claim 15, wherein each set of gauge changing grooves includes two gauge changing grooves, and a distance between the two gauge changing grooves It is equal to half of the required variable gauge; the groove bottom of the gauge change groove has an arc surface consistent with the arc surface of the bearing housing; and the locking surface has an arc surface matching the arc surface.
  21. 根据权利要求13所述的变轨距轮对用锁紧机构,其特征在于,所述锁紧工作面为四分之三圆弧面,所述缺口为四分之一圆弧面;The locking mechanism for a variable gauge wheelset according to claim 13, wherein the locking working surface is a three-quarter arc surface, and the notch is a quarter arc surface;
    所述轴承组件包括轴承、轴承挡圈和密封圈,所述轴承的两端分别设有所述轴承挡圈,所述轴承挡圈与所述轴承的两端之间分别设有所述密封圈,且所述轴承组件的一端抵靠所述环形定位凸台。The bearing assembly includes a bearing, a bearing retaining ring and a sealing ring. The bearing retaining ring is provided at both ends of the bearing, and the sealing ring is provided between the bearing retaining ring and the two ends of the bearing. And one end of the bearing assembly abuts against the annular positioning boss.
  22. 一种变轨距轮对用轴箱体结构,其特征在于,包括轴箱体,所述轴箱体内沿其轴向设有通道,所述通道内被配置为安装与其滑动配合的轴承外套以及被配置为锁紧或解锁所述轴承外套的锁紧杆,所述轴箱体的底部设有连通所述通道的配合孔,所述轴承外套的内周设有环形定位凸台,所述环形定位凸台将所述轴承外套的内周面分隔为锁紧工作面和压装工作面;A shaft box structure for a variable gauge wheel pair is characterized in that it includes a shaft box body which is provided with a channel along its axial direction, and the channel is configured to install a bearing jacket slidingly matched with the shaft box body and A locking lever configured to lock or unlock the bearing housing, a bottom of the shaft housing is provided with a matching hole that communicates with the channel, an inner periphery of the bearing housing is provided with an annular positioning boss, and the annular The positioning boss separates the inner peripheral surface of the bearing housing into a locking working surface and a press-fitting working surface;
    所述锁紧工作面的径向相对两侧分别设有一组轨距变换槽,每组所述轨距变换槽包括多个沿轴向间隔设置的轨距变换槽,且所述锁紧工作面从两组所述轨距变换槽的下方开设贯通的缺口,所述锁紧杆包括两个锁紧销和与两个所述锁紧销均铰接的解锁杆,所述解锁杆从所述缺口延伸出所述轴承外套并穿过所述配合孔,两个所述锁紧销分别被配置为插入对应组的单个所述轨距变换槽中,实现所述轴承外套相对于所述轴箱体锁紧,所述解锁杆延伸出所述轴箱体的一端可在外力作用下使得所述锁紧销离开所在的轨距变换槽,实现所述轴承外套相对于所述轴箱体解锁。A set of gauge changing grooves are provided on the radially opposite sides of the locking working surface, each set of gauge changing grooves includes a plurality of gauge changing grooves spaced along the axial direction, and the locking working surface A through gap is opened from below the two sets of gauge changing grooves, and the locking lever includes two locking pins and an unlocking lever hinged to the two locking pins, and the unlocking lever is from the gap The bearing housing extends out and passes through the fitting hole, and the two locking pins are respectively configured to be inserted into a single set of gauge change grooves of a corresponding group, so as to realize the bearing housing relative to the axle box body. Locking, one end of the unlocking lever extending out of the axle box body can cause the locking pin to leave the gauge change groove where it is located under the action of external force, so as to unlock the bearing housing relative to the axle box body.
  23. 根据权利要求22所述的变轨距轮对用轴箱体结构,其特征在于,所述锁紧销均包括水平段和内凹的圆弧段,所述水平段的一端与所述圆弧段的下端连接,所述圆弧段的上端设有与所述轨距变换槽相匹配的锁紧面,所述水平段的另一端设有第一铰接孔;所述解锁杆的上端设有第二铰接孔,通过铰接轴穿过所述第一铰接孔和第二铰接孔,实现两个所述锁紧销与所述解锁杆铰接连接;所述第一铰接孔、第二铰接孔的轴线均与所述 轴承外套的轴线平行。The axle box structure for a variable gauge wheelset according to claim 22, wherein the locking pins each include a horizontal section and a concave circular arc section, and one end of the horizontal section is in contact with the circular arc. The lower end of the segment is connected, the upper end of the arc segment is provided with a locking surface matching the gauge change groove, and the other end of the horizontal segment is provided with a first hinge hole; the upper end of the unlocking lever is provided with The second hinge hole passes through the first hinge hole and the second hinge hole through a hinge shaft to realize the hinge connection between the two locking pins and the unlock lever; the first hinge hole and the second hinge hole The axes are all parallel to the axis of the bearing housing.
  24. 根据权利要求23所述的变轨距轮对用轴箱体结构,其特征在于,所述水平段与圆弧段连接处的下端设有圆弧配合面,所述轴箱体的底板上表面分别设有两个定位销,所述定位销上套设有支撑弹簧,所述支撑弹簧上套设有弹簧支撑座,所述弹簧支撑座的顶部设有与所述圆弧配合面相配合的圆弧配合槽,所述锁紧销通过所述圆弧配合面可转动地支撑在所述圆弧配合槽中。The axle box structure for a variable gauge wheelset according to claim 23, wherein a lower surface of the connection between the horizontal section and the arc section is provided with an arc matching surface, and an upper surface of a bottom plate of the axle box Two positioning pins are respectively provided, a support spring is sleeved on the positioning pin, a spring support seat is sleeved on the support spring, and a circle matching the arc mating surface is provided on the top of the spring support seat. An arc-fitting groove, and the locking pin is rotatably supported in the arc-fitting groove through the arc-fitting surface.
  25. 根据权利要求24所述的变轨距轮对用轴箱体结构,其特征在于,所述弹簧支撑座设置有下沉孔,所述下沉孔的顶面形成限位面,所述下沉孔被配置为套设在所述支撑弹簧上,所述支撑弹簧的上端与所述限位面抵接;所述支撑弹簧的下端抵接在所述定位销外周的所述轴箱体上。The axle box structure for a variable gauge wheelset according to claim 24, wherein the spring support seat is provided with a sinking hole, and a top surface of the sinking hole forms a limiting surface, and the sinking The hole is configured to be sleeved on the support spring, and an upper end of the support spring is in contact with the limiting surface; a lower end of the support spring is in contact with the shaft box on the outer periphery of the positioning pin.
  26. 根据权利要求24所述的变轨距轮对用轴箱体结构,其特征在于,所述轴箱体中位于两个所述定位销的外侧还分别设有锁紧销限位座,所述锁紧销的圆弧段被配置为支撑并限位在所述锁紧销限位座中。The axle box structure for a variable gauge wheelset according to claim 24, wherein the axle box is further provided with locking pin limiters on the outer sides of the two positioning pins, and The arc segment of the lock pin is configured to be supported and limited in the lock pin limit seat.
  27. 根据权利要求26所述的变轨距轮对用轴箱体结构,其特征在于,所述支撑弹簧的自然长度大于所述定位销的高度。The axle box structure for a variable gauge wheelset according to claim 26, wherein the natural length of the support spring is greater than the height of the positioning pin.
  28. 根据权利要求27所述的变轨距轮对用轴箱体结构,其特征在于,所述锁紧销限位座的上端开设有限位槽,所述限位槽的开口宽度与所述圆弧段的宽度相匹配。The axle box structure for a variable gauge wheelset according to claim 27, wherein a limiting groove is provided on the upper end of the locking pin limiter, and an opening width of the limiting groove is equal to the arc The widths of the segments match.
  29. 根据权利要求23所述的变轨距轮对用轴箱体结构,其特征在于,所述配合孔的形状、大小与所述解锁杆的截面形状、大小相适应。The axle box structure for a variable gauge wheelset according to claim 23, wherein a shape and a size of the fitting hole are adapted to a sectional shape and a size of the unlocking lever.
  30. 根据权利要求22所述的变轨距轮对用轴箱体结构,其特征在于,所述轴箱体的底部设有支撑板,所述支撑板上涂覆有耐磨材料。The axle box structure for a variable gauge wheelset according to claim 22, wherein a support plate is provided at the bottom of the axle box, and the support plate is coated with a wear-resistant material.
  31. 根据权利要求23所述的变轨距轮对用轴箱体结构,其特征在于,每组所述轨距变换槽包括两个轨距变换槽,且两个所述轨距变换槽之间的距离等于所需变轨距的一半;所述轨距变换槽的槽底呈与所述轴承外套的弧面相一致的弧面;所述锁紧面呈与该弧面相匹配的弧面。The axle box structure for a variable gauge wheelset according to claim 23, wherein each group of the gauge conversion grooves includes two gauge conversion grooves, and a distance between the two gauge conversion grooves is The distance is equal to half of the required variable gauge; the groove bottom of the gauge changing groove is an arc surface consistent with the arc surface of the bearing housing; and the locking surface is an arc surface matching the arc surface.
PCT/CN2019/079546 2018-07-05 2019-03-25 Variable-gauge wheelset and variable-gauge bogie WO2020007075A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN201810732185.3 2018-07-05
CN201810730392.5A CN108909356B (en) 2018-07-05 2018-07-05 Locking mechanism for track-pitch-variable wheel set and track-pitch-variable wheel set
CN201810731828.2 2018-07-05
CN201810730392.5 2018-07-05
CN201810731828.2A CN108909358B (en) 2018-07-05 2018-07-05 Variable-gauge wheel set and variable-gauge bogie
CN201810732185.3A CN108909359B (en) 2018-07-05 2018-07-05 Axle box body structure for track-pitch-variable wheel set and track-pitch-variable wheel set

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WO2020007075A1 true WO2020007075A1 (en) 2020-01-09

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1143584A (en) * 1995-06-06 1997-02-26 日本铁道建设公团 Variable-wheel-gauge bogie for rolling stock
EP1065125A1 (en) * 1999-07-02 2001-01-03 Construcciones y Auxiliar de Ferrocarriles S.A. CAF. Self-propelled bogie with variable wheel gauge
EP2783940A1 (en) * 2013-03-08 2014-10-01 Salvador Costa Esparza Variable-width axle for rail vehicles and automatic identification and location system thereof
CN103192843A (en) * 2013-04-19 2013-07-10 西南交通大学 Locking mechanism for variable-gauge bogie
CN107697094A (en) * 2017-09-01 2018-02-16 西南交通大学 A kind of locking member applied to gauge-changeable bogie
CN107697093A (en) * 2017-09-01 2018-02-16 中车唐山机车车辆有限公司 A kind of key component applied to gauge-changeable bogie
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