WO2019240079A1 - Curable resin composition and electronic component device - Google Patents

Curable resin composition and electronic component device Download PDF

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Publication number
WO2019240079A1
WO2019240079A1 PCT/JP2019/022928 JP2019022928W WO2019240079A1 WO 2019240079 A1 WO2019240079 A1 WO 2019240079A1 JP 2019022928 W JP2019022928 W JP 2019022928W WO 2019240079 A1 WO2019240079 A1 WO 2019240079A1
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WIPO (PCT)
Prior art keywords
group
curable resin
resin composition
epoxy resin
general formula
Prior art date
Application number
PCT/JP2019/022928
Other languages
French (fr)
Japanese (ja)
Inventor
中村 真也
正 石黒
大下 毅
遠藤 由則
Original Assignee
日立化成株式会社
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Publication date
Application filed by 日立化成株式会社 filed Critical 日立化成株式会社
Priority to JP2020525555A priority Critical patent/JP7302598B2/en
Priority to KR1020207034779A priority patent/KR20210019004A/en
Priority to SG11202012017VA priority patent/SG11202012017VA/en
Priority to CN201980039195.1A priority patent/CN112292425A/en
Publication of WO2019240079A1 publication Critical patent/WO2019240079A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/32Epoxy compounds containing three or more epoxy groups
    • C08G59/38Epoxy compounds containing three or more epoxy groups together with di-epoxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape

Definitions

  • the present invention relates to a curable resin composition and an electronic component device.
  • the surface mounting type package is different from the conventional pin insertion type. That is, when the pins are attached to the wiring board, the conventional pin insertion type package is soldered from the back surface of the wiring board after the pins are inserted into the wiring board, so that the package is not directly exposed to high temperature.
  • the surface mount type package since the entire electronic component device is processed by a solder bath, a reflow device, or the like, the package is directly exposed to a soldering temperature (reflow temperature).
  • reflow temperature soldering temperature
  • the package absorbs moisture, moisture due to moisture absorption rapidly expands during soldering, and the generated vapor pressure acts as a peeling stress, and peeling occurs between the insert of the element, lead frame, etc., and the sealing material. This may cause package cracks, poor electrical characteristics, and the like. For this reason, it is desired to develop a sealing material that is excellent in adhesiveness to the insert, and thus excellent in solder heat resistance (reflow resistance).
  • a silane coupling agent has been studied as a modifier for the inorganic filler contained in the sealing material. Specifically, use of an epoxy group-containing silane coupling agent or amino group-containing silane coupling agent (for example, see Patent Document 1), use of a sulfur atom-containing silane coupling agent (for example, see Patent Document 2), etc. It is being considered.
  • the method using an epoxy group-containing silane coupling agent or an amino group-containing silane coupling agent may not have a sufficient effect of improving the adhesion of the lead frame surface to the metal.
  • a sulfur atom-containing silane coupling agent is used, there is a problem that the effect of improving the adhesion to metals (particularly, noble metals such as gold and silver) is not sufficient.
  • an object of the present invention is to provide a curable resin composition having excellent adhesion to a metal in a cured state, and an electronic component device including an element sealed thereby.
  • a curable resin composition comprising a curable resin and a compound represented by the following general formula (1).
  • R 1 to R 3 each independently represents a monovalent hydrocarbon group.
  • R 1 to R 3 each independently represents a monovalent hydrocarbon group.
  • R 4 to R 6 are each independently an aromatic hydrocarbon group, an aliphatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, a hydroxyl group, a carboxy group, or a halogen atom.
  • An amino group, an aromatic hydrocarbon amino group, an aliphatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, and an aromatic hydrocarbon aliphatic hydrocarbon amino group Is a monovalent group.
  • Each n is independently an integer of 0 to 5.
  • ⁇ 4> The curable resin composition according to any one of ⁇ 1> to ⁇ 3>, further including an inorganic filler.
  • ⁇ 5> The curable resin composition according to any one of ⁇ 1> to ⁇ 4>, wherein the curable resin contains an epoxy resin.
  • the epoxy resin is a biphenyl type epoxy resin, a stilbene type epoxy resin, a diphenylmethane type epoxy resin, a sulfur atom-containing type epoxy resin, a novolac type epoxy resin, a dicyclopentadiene type epoxy resin, a triphenylmethane type epoxy resin, Curable resin composition as described in ⁇ 5> containing at least 1 sort (s) chosen from the group which consists of a polymerization type epoxy resin and an aralkyl type epoxy resin.
  • the curable resin composition according to any one of ⁇ 1> to ⁇ 6>, further including a curing agent.
  • the curing agent includes an aralkyl type phenol resin, a dicyclopentadiene type phenol resin, a triphenylmethane type phenol resin, a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, and a novolac type phenol resin.
  • the curable resin composition according to ⁇ 7> comprising at least one selected from the group.
  • the curing accelerator includes a compound represented by the following general formula (I-1).
  • R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure.
  • R 4 to R 7 are each independently a hydrogen atom, a hydroxyl group or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 7 are bonded to each other to form a cyclic structure. It may be formed.
  • R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure.
  • R 4 to R 6 are each independently a hydrogen atom or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 6 are bonded to each other to form a cyclic structure. May be. ⁇ 13> An electronic component device comprising: an element; and a cured product of the curable resin composition according to any one of ⁇ 1> to ⁇ 12> that seals the element.
  • a curable resin composition having excellent adhesion to a metal in a cured state, and an electronic component device including an element sealed thereby are provided.
  • the term “process” includes a process that is independent of other processes and includes the process if the purpose of the process is achieved even if it cannot be clearly distinguished from the other processes.
  • numerical ranges indicated using “to” include numerical values described before and after “to” as the minimum value and the maximum value, respectively.
  • an upper limit value or a lower limit value described in one numerical range may be replaced with an upper limit value or a lower limit value of another numerical range described.
  • the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
  • the content rate or content of each component in the composition is such that when there are a plurality of substances corresponding to each component in the composition, the plurality of substances present in the composition unless otherwise specified.
  • the particle size of each component in the composition is a mixture of the plurality of types of particles present in the composition unless there is a specific indication when there are a plurality of types of particles corresponding to each component in the composition.
  • a curable resin composition according to an embodiment of the present disclosure includes a curable resin and a compound represented by the following general formula (1) (hereinafter also referred to as a specific triazine compound).
  • a curable resin composition containing a specific triazine compound is excellent in adhesion to a metal (particularly a noble metal such as gold or silver) in a cured state. The reason is not clear, but it is presumed that the specific triazine compound in the cured product forms a coordinate bond with the metal.
  • the curable resin composition containing the specific triazine compound has excellent adhesion to a metal in a cured state, at least when used as a sealing material for a package including a lead frame whose surface material is a metal, Peeling between the frame and the sealing material is suppressed. For this reason, it is excellent in reflow resistance.
  • the specific triazine compound is a compound represented by the following general formula (1).
  • the specific triazine compound one kind may be used alone, or two or more kinds having different structures may be used.
  • R 1 to R 3 each independently represents a monovalent hydrocarbon group.
  • the structure of the monovalent hydrocarbon group represented by R 1 to R 3 is not particularly limited. For example, an aromatic hydrocarbon group and an aliphatic hydrocarbon group are mentioned.
  • Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
  • Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms.
  • linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, t-butyl group, Examples thereof include alkyl groups such as pentyl group, hexyl group, octyl group, decyl group and dodecyl group, allyl group and vinyl group.
  • alicyclic hydrocarbon group having 3 to 18 carbon atoms include a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclopentenyl group, and a cyclohexenyl group, an adamantyl group, a norbornyl group, and a dicyclopenta Nyl group etc. are mentioned.
  • the monovalent hydrocarbon group represented by R 1 to R 3 may have a substituent.
  • Substituents include aromatic hydrocarbon groups, aliphatic hydrocarbon groups, aliphatic hydrocarbon oxy groups, aromatic hydrocarbon oxy groups, hydroxyl groups, carboxy groups, halogen atoms, amino groups, aromatic hydrocarbon amino groups, aliphatic An aromatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, an aromatic hydrocarbon aliphatic hydrocarbon amino group, and the like.
  • Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
  • Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms.
  • Examples of the aromatic hydrocarbon oxy group include those in which an oxygen atom is bonded to an aromatic hydrocarbon group such as a phenyl group or a naphthyl group.
  • Examples of the aliphatic hydrocarbon oxy group include an oxygen atom in an aliphatic hydrocarbon group such as a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms. The combination is mentioned.
  • the number of carbon atoms of the monovalent hydrocarbon group represented by R 1 to R 3 is not particularly limited. For example, each independently preferably has 1 to 30 carbon atoms. When the monovalent hydrocarbon group represented by R 1 to R 3 has a substituent, the carbon atom contained in the substituent is also included in the “carbon number of monovalent carbon atom”.
  • At least one of the monovalent hydrocarbon groups represented by R 1 to R 3 is a phenyl group, and in one embodiment, the monovalent hydrocarbon represented by R 1 to R 3 All of the groups are phenyl groups.
  • the specific triazine compound may be a compound represented by the following general formula (2).
  • R 4 to R 6 are each independently an aromatic hydrocarbon group, an aliphatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, a hydroxyl group, a carboxy group, a halogen atom, Selected from the group consisting of an amino group, an aromatic hydrocarbon amino group, an aliphatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, and an aromatic hydrocarbon aliphatic hydrocarbon amino group.
  • Each n is independently an integer of 0 to 5.
  • each n is independently an integer of 1 to 3, and may be 2. In one embodiment, at least one of R 4 to R 6 in the general formula (2) is a hydroxyl group.
  • one or two of R 1 to R 3 in the general formula (1) are 2,4-dimethylphenyl groups. In one embodiment, two of R 1 to R 3 are 2,4-dimethylphenyl groups and one is a 2-hydroxy-4-n-octyloxyphenyl group.
  • Specific examples of the specific triazine compound include compounds having a structure represented by the following formula.
  • the amount of the specific triazine compound in the curable resin composition is not particularly limited. From the viewpoint of sufficiently obtaining the effect of improving adhesion to gold and silver, for example, the total of the curable resin contained in the curable resin composition and the curing agent used as necessary (hereinafter also referred to as “resin component”). ) It is preferable that it is 0.1 mass part or more with respect to 100 mass parts, It is more preferable that it is 1.0 mass part or more, It is further more preferable that it is 3.0 mass part or more. From the viewpoint of curability, for example, it is preferably 50 parts by mass or less, more preferably 30 parts by mass or less, and still more preferably 20 parts by mass or less with respect to 100 parts by mass of the resin component.
  • the curable resin is not particularly limited as long as it forms a three-dimensional crosslinked structure by a reaction, and may be thermosetting or photocurable. From the viewpoint of mass productivity, thermosetting is preferable.
  • the curable resin may be cured by self-polymerization or may be cured by a reaction with a curing agent, a crosslinking agent, or the like.
  • the functional group causing the reaction of the curable resin is not particularly limited, and examples thereof include cyclic ether groups such as epoxy groups and oxetanyl groups, hydroxyl groups, carboxy groups, amino groups, acryloyl groups, isocyanate groups, maleimide groups, and alkenyl groups. From the viewpoint of balance of properties as the sealing material, a curable resin containing a cyclic ether group is preferable, and a curable resin (epoxy resin) containing an epoxy group is more preferable.
  • the type of the epoxy resin is not particularly limited as long as it has two or more epoxy groups in one molecule.
  • at least one phenol selected from the group consisting of phenol compounds such as phenol, cresol, xylenol, resorcin, catechol, bisphenol A, and bisphenol F and naphthol compounds such as ⁇ -naphthol, ⁇ -naphthol, and dihydroxynaphthalene.
  • Novolak type epoxy resin (phenol novolak type epoxy resin, which is obtained by epoxidizing a novolak resin obtained by condensing or co-condensing an organic compound and an aliphatic aldehyde compound such as formaldehyde, acetaldehyde, propionaldehyde or the like under an acidic catalyst.
  • Orthocresol novolac type epoxy resin, etc.] obtained by condensing or cocondensing the above phenolic compound with an aromatic aldehyde compound such as benzaldehyde or salicylaldehyde in the presence of an acidic catalyst.
  • Epoxidized triphenylmethane-type phenolic resin epoxidized novolak resin obtained by co-condensation of the above phenolic and naphtholic compounds with an aldehyde compound under an acidic catalyst
  • a diphenylidyl ether that is a diglycidyl ether such as bisphenol A or bisphenol F
  • a biphenyl type epoxy resin that is a diglycidyl ether of an alkyl-substituted or unsubstituted biphenol
  • Stilbene type epoxy resins that are ethers
  • sulfur atom-containing epoxy resins that are diglycidyl ethers such as bisphenol S
  • polymers such as butanediol, polyethylene glycol, and polypropylene glycol Epoxy resin that is a glycidyl ether of chols
  • Glycidyl ester type epoxy resin that is a glycidyl ester
  • biphenyl type epoxy resin stilbene type epoxy resin, diphenylmethane type epoxy resin, sulfur atom containing type epoxy resin, novolac type epoxy resin, dicyclopentadiene type epoxy from the viewpoint of balance between reflow resistance and fluidity
  • An epoxy resin selected from the group consisting of a resin, a triphenylmethane type epoxy resin, a copolymer type epoxy resin and an aralkyl type epoxy resin (these are referred to as “specific epoxy resins”) is preferable.
  • a specific epoxy resin may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the content is preferably 30% by mass or more, more preferably 50% by mass or more of the entire epoxy resin from the viewpoint of exhibiting the performance of the specific epoxy resin. .
  • epoxy resins biphenyl type epoxy resins, stilbene type epoxy resins, diphenylmethane type epoxy resins or sulfur atom-containing type epoxy resins are more preferable from the viewpoint of fluidity, and dicyclopentadiene type epoxy is preferable from the viewpoint of heat resistance.
  • the biphenyl type epoxy resin is not particularly limited as long as it is an epoxy resin having a biphenyl skeleton.
  • an epoxy resin represented by the following general formula (II) is preferable.
  • the 3, 3 ′, 5, 5 ′ positions when the positions where oxygen atoms are substituted in R 8 are the 4 and 4 ′ positions are methyl groups.
  • R 8 is a hydrogen atom
  • all the R 8 are hydrogen atoms 4,4'-bis (2,3-epoxypropoxy) biphenyl
  • the positions where oxygen atoms are substituted in R 8 are the 4 and 4 ′ positions, the 3, 3 ′, 5, 5 ′ positions are methyl groups
  • the other R YL-6121H which is a mixture when 8 is a hydrogen atom, is commercially available.
  • R 8 represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aromatic group having 4 to 18 carbon atoms, which may be all the same or different.
  • n is an average value and represents a number from 0 to 10.
  • the stilbene type epoxy resin is not particularly limited as long as it is an epoxy resin having a stilbene skeleton.
  • an epoxy resin represented by the following general formula (III) is preferable.
  • 3, 9 ′, 5, 5 ′ positions are methyl groups when R 9 is substituted with oxygen atoms at positions 4 and 4 ′.
  • R 9 other than that is a hydrogen atom, and all of R 10 are hydrogen atoms, and three of the 3, 9 ′, 5, 5 ′ positions of R 9 are methyl groups, ESLV-210 (Sumitomo Chemical Co., Ltd., trade name), which is a mixture of the case where one is a t-butyl group, the other R 9 is a hydrogen atom, and all of R 10 are hydrogen atoms, etc. It is available as a commercial product.
  • R 9 and R 10 each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and all may be the same or different.
  • n is an average value and represents a number from 0 to 10.
  • the diphenylmethane type epoxy resin is not particularly limited as long as it is an epoxy resin having a diphenylmethane skeleton.
  • an epoxy resin represented by the following general formula (IV) is preferable.
  • all of R 11 are hydrogen atoms, and 3, 3 when the positions where oxygen atoms are substituted in R 12 are the 4 and 4 ′ positions.
  • YSLV-80XY (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which the ', 5,5'-position is a methyl group and the other R 12 is a hydrogen atom is commercially available.
  • R 11 and R 12 each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • n is an average value and represents a number from 0 to 10.
  • the sulfur atom-containing epoxy resin is not particularly limited as long as it is an epoxy resin containing a sulfur atom.
  • the epoxy resin represented with the following general formula (V) is mentioned.
  • the 3 and 3 'positions when the positions where oxygen atoms are substituted in R 13 are the 4 and 4' positions are t-butyl groups, YSLV-120TE (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which the 6,6′-position is a methyl group and the other R 13 is a hydrogen atom is commercially available.
  • R 13 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and all may be the same or different.
  • n is an average value and represents a number from 0 to 10.
  • the novolac type epoxy resin is not particularly limited as long as it is an epoxy resin obtained by epoxidizing a novolac type phenol resin.
  • an epoxy resin obtained by epoxidizing a novolak-type phenol resin such as a phenol novolak resin, a cresol novolak resin, or a naphthol novolak resin using a method such as glycyridyl etherification is preferable, and is represented by the following general formula (VI)
  • An epoxy resin is more preferable.
  • R 14 are hydrogen atoms
  • R 15 is a methyl group
  • i 1, ESCN-190, ESCN-195 (Sumitomo Chemical Co., Ltd.) , trade name)
  • all R 14 is a hydrogen atom
  • R 14 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • R 15 represents a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • i each independently represents an integer of 0 to 3.
  • n is an average value and represents a number from 0 to 10.
  • the dicyclopentadiene type epoxy resin is not particularly limited as long as it is an epoxy resin obtained by epoxidizing a compound having a dicyclopentadiene skeleton as a raw material.
  • an epoxy resin represented by the following general formula (VII) is preferable.
  • R 16 represents a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different. i each independently represents an integer of 0 to 3. n is an average value and represents a number from 0 to 10.
  • the triphenylmethane type epoxy resin is not particularly limited as long as it is an epoxy resin made from a compound having a triphenylmethane skeleton.
  • an epoxy resin obtained by glycidyl etherification of a triphenylmethane type phenol resin such as a novolak type phenol resin of a compound having a triphenylmethane skeleton and a compound having a phenolic hydroxyl group is preferable, and is represented by the following general formula (VIII). More preferred is an epoxy resin.
  • epoxy resins represented by the following general formula (VIII), 1032H60 (Mitsubishi Chemical Corporation, trade name), i is 0 and k is 0, EPPN-502H (Nippon Kayaku Co., Ltd., trade name) Etc. are available as commercial products.
  • R 17 and R 18 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • i is each independently an integer of 0 to 3
  • k is each independently an integer of 0 to 4.
  • n is an average value and represents a number from 0 to 10.
  • the copolymerization type epoxy resin obtained by epoxidizing a novolak resin obtained from a naphthol compound, a phenol compound, and an aldehyde compound is not particularly limited as long as it is an epoxy resin made from a compound having a naphthol skeleton and a compound having a phenol skeleton.
  • an epoxy resin obtained by glycidyl etherification of a novolac type phenol resin using a compound having a naphthol skeleton and a compound having a phenol skeleton is preferable, and an epoxy resin represented by the following general formula (IX) is more preferable.
  • R 19 to R 21 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • i is independently an integer of 0 to 3
  • j is independently of an integer of 0 to 2
  • k is independently of an integer of 0 to 4.
  • Each of l and m is an average value and is a number from 0 to 10, and (l + m) is a number from 0 to 10.
  • the terminal of the epoxy resin represented by the formula (IX) is one of the following formulas (IX-1) and (IX-2).
  • R 19 to R 21 are as defined for i, j and k, and R 19 to R 21 in formula (IX) are the same as the definitions for i, j and k. It is. n is 1 (when bonded via a methylene group) or 0 (when not bonded via a methylene group).
  • Examples of the epoxy resin represented by the general formula (IX) include a random copolymer containing l constituent units and m constituent units at random, an alternating copolymer containing alternating units, and a copolymer containing regular units. And a block copolymer contained in a block form. Any one of these may be used alone, or two or more may be used in combination.
  • epiklone HP-5000 represented by the following general formula, which is a methoxynaphthalene / cresol formaldehyde cocondensation type epoxy resin containing the following two structural units in random, alternating or block order: DIC Corporation, trade name) is also preferred.
  • n and m are each an average value and are a number from 0 to 10
  • (n + m) is a number from 0 to 10
  • n and m are each an average value
  • 1 to 9 (N + m) is a number from 2 to 10.
  • the aralkyl type epoxy resin is synthesized from at least one selected from the group consisting of phenol compounds such as phenol and cresol and naphthol compounds such as naphthol and dimethylnaphthol, and dimethoxyparaxylene, bis (methoxymethyl) biphenyl, or derivatives thereof. If it is an epoxy resin which uses a phenol resin as a raw material, it will not be specifically limited.
  • phenol compounds such as phenol and cresol and naphthol compounds
  • naphthol and dimethylnaphthol and dimethoxyparaxylene
  • dimethoxyparaxylene bis (methoxymethyl) biphenyl
  • An epoxy resin obtained by glycidyl etherification is preferable, and an epoxy resin represented by the following general formulas (X) and (XI) is more preferable.
  • R- 38 is a hydrogen atom, NC-3000S (Nippon Kayaku Co., Ltd., trade name), i is 0, R 38 CER-3000 (Nippon Kayaku Co., Ltd., trade name), in which an epoxy resin in which hydrogen atom is a hydrogen atom and an epoxy resin in which all R 8 in the general formula (II) are hydrogen atoms in a mass ratio of 80:20, is commercially available It is available as a product.
  • epoxy resins represented by the following general formula (XI), ESN-175 (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which i is 0, j is 0, and k is 0 is commercially available. It is available as a product.
  • R 38 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • R 37 and R 39 to R 41 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • each i is independently an integer from 0 to 3
  • j is each independently an integer from 0 to 2
  • k is each independently an integer from 0 to 4
  • l is each independently an integer from 0 to 6.
  • Show. n is an average value and is independently a number from 0 to 10.
  • R 8 to R 21 and R 37 to R 41 in the above general formulas (II) to (XI) “all may be the same or different” means, for example, 8 to 8 in the formula (II) It means that all 88 R 8 may be the same or different.
  • the other R 9 to R 21 and R 37 to R 41 also mean that all the numbers contained in the formula may be the same or different.
  • R 8 to R 21 and R 37 to R 41 may be the same or different.
  • all of R 9 and R 10 may be the same or different.
  • the organic group having 1 to 18 carbon atoms is preferably an alkyl group or an aryl group.
  • n is an average value and is preferably independently in the range of 0 to 10.
  • n is 10 or less, the melt viscosity of the resin component does not become too high, the viscosity at the time of melt molding of the curable resin composition decreases, filling failure, deformation of the bonding wire (gold wire connecting the element and the lead) Etc. tend to be suppressed.
  • n is set in the range of 0-4.
  • the functional group equivalent of the curable resin (epoxy equivalent in the case of epoxy resin) is not particularly limited. From the viewpoint of balance of various properties such as moldability, reflow resistance and electrical reliability, the functional group equivalent of the curable resin is preferably 100 g / eq to 1000 g / eq, and preferably 150 g / eq to 500 g / eq. More preferably.
  • the softening point or melting point of the curable resin is not particularly limited. From the viewpoint of moldability and reflow resistance, the temperature is preferably 40 ° C to 180 ° C, and from the viewpoint of handleability when preparing the curable resin composition, it is more preferably 50 ° C to 130 ° C.
  • the content of the curable resin in the curable resin composition is preferably 0.5% by mass to 50% by mass from the viewpoint of strength, fluidity, heat resistance, moldability, and the like, and 2% by mass to 30% by mass. % Is more preferable.
  • the curable resin composition may contain a curing agent.
  • the type of the curing agent is not particularly limited, and can be selected according to the type of the curable resin, the desired characteristics of the curable resin composition, and the like.
  • Examples of the curing agent when the curable resin is an epoxy resin include a phenol curing agent, an amine curing agent, an acid anhydride curing agent, a polymercaptan curing agent, a polyaminoamide curing agent, an isocyanate curing agent, and a blocked isocyanate curing agent. It is done.
  • At least one selected from the group consisting of a phenol curing agent, an amine curing agent and an acid anhydride curing agent is preferable, and from the viewpoint of electrical reliability, a phenol curing agent is more preferable. preferable.
  • phenol curing agent examples include phenol resins and polyhydric phenol compounds having two or more phenolic hydroxyl groups in one molecule.
  • polyphenol compounds such as resorcin, catechol, bisphenol A, bisphenol F, substituted or unsubstituted biphenol; phenol, cresol, xylenol, resorcin, catechol, bisphenol A, bisphenol F, phenylphenol, aminophenol, etc.
  • an aralkyl type phenol resin a dicyclopentadiene type phenol resin, a triphenylmethane type phenol resin, a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, and At least one selected from the group consisting of novolak-type phenolic resins (these are referred to as “specific phenol curing agents”) is preferable.
  • curing agent may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the content of the specific phenol curing agent is preferably 30% by mass or more, more preferably 50% by mass or more of the entire curing agent from the viewpoint of sufficiently exerting the performance. It is more preferable.
  • aralkyl type phenol resin examples include a phenol aralkyl resin and a naphthol aralkyl resin synthesized from a phenolic compound, dimethoxyparaxylene, bis (methoxymethyl) biphenyl and the like.
  • the aralkyl type phenol resin may be further copolymerized with another phenol resin.
  • Examples of the copolymerized aralkyl type phenol resin include a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, a copolymer type phenol resin of a salicylaldehyde type phenol resin and an aralkyl type phenol resin, and a novolac type phenol resin. Examples thereof include copolymer type phenol resins with aralkyl type phenol resins.
  • the aralkyl type phenol resin is not particularly limited as long as it is a phenol resin synthesized from at least one selected from the group consisting of a phenol compound and a naphthol compound and dimethoxyparaxylene, bis (methoxymethyl) biphenyl, or a derivative thereof.
  • phenol resins represented by the following general formulas (XII) to (XIV) are preferable.
  • R 23 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • R 22 , R 24 , R 25 and R 28 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • R 26 and R 27 each represent a hydroxyl group or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • i is each independently an integer from 0 to 3
  • j is each independently an integer from 0 to 2
  • k is each independently an integer from 0 to 4
  • p is each independently an integer from 0 to 4. is there.
  • n is an average value and is independently a number from 0 to 10.
  • phenol resins represented by the general formula (XIII), XL-225, XLC (Mitsui Chemicals, trade name), MEH-7800 (Maywa Kasei Co., Ltd.), where i is 0 and k is 0 (Trade name) etc. are commercially available.
  • the dicyclopentadiene type phenol resin is not particularly limited as long as it is a phenol resin obtained using a compound having a dicyclopentadiene skeleton as a raw material.
  • a phenol resin represented by the following general formula (XV) is preferable.
  • DPP Shin Nippon Petrochemical Co., Ltd., trade name
  • i is 0 is available as a commercial product.
  • R 29 represents a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different.
  • i each independently represents an integer of 0 to 3.
  • n is an average value and represents a number from 0 to 10.
  • the triphenylmethane type phenol resin is not particularly limited as long as it is a phenol resin obtained using a compound having a triphenylmethane skeleton as a raw material.
  • a phenol resin represented by the following general formula (XVI) is preferable.
  • phenol resins represented by the following general formula (XVI), MEH-7500 (Maywa Kasei Co., Ltd., trade name) in which i is 0 and k is 0 is commercially available.
  • R 30 and R 31 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • i is each independently an integer of 0 to 3
  • k is each independently an integer of 0 to 4.
  • n is an average value and is a number from 0 to 10.
  • the copolymeric phenol resin of the benzaldehyde type phenol resin and the aralkyl type phenol resin is not particularly limited as long as it is a copolymer type phenol resin of a phenol resin and an aralkyl type phenol resin obtained using a compound having a benzaldehyde skeleton as a raw material.
  • a phenol resin represented by the following general formula (XVII) is preferable.
  • phenol resins represented by the following general formula (XVII), HE-510 (Air Water Chemical Co., Ltd., trade name) in which i is 0, k is 0, and q is 0 is commercially available. It is available as a product.
  • R 32 to R 34 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different.
  • i is each independently an integer of 0 to 3
  • k is independently an integer of 0 to 4
  • q is independently an integer of 0 to 5.
  • l and m are average values, each independently a number from 0 to 11. However, the sum of l and m is a number from 1 to 11.
  • the novolak-type phenol resin is not particularly limited as long as it is a phenol resin obtained by condensing or co-condensing at least one phenolic compound selected from the group consisting of a phenol compound and a naphthol compound and an aldehyde compound under an acidic catalyst. .
  • a phenol resin represented by the following general formula (XVIII) is preferable.
  • phenolic resins represented by the following general formula (XVIII) Tamanols 758 and 759 (Arakawa Chemical Industries, Ltd., trade name) in which i is 0 and all R 35 are hydrogen atoms, HP-850N (Hitachi Chemical) Co., Ltd., trade name) etc. are available as commercial products.
  • R 35 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different.
  • R 36 represents a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different.
  • i each independently represents an integer of 0 to 3.
  • n is an average value and represents a number from 0 to 10.
  • R 22 to R 36 may be the same or different.
  • R 22 and R 23 may be the same or different, and all of R 30 and R 31 may be the same or different.
  • n is preferably in the range of 0 to 10. If it is 10 or less, the melt viscosity of the resin component does not become too high, the viscosity at the time of melt molding of the curable resin composition also decreases, and unfilled defects and bonding wire (gold wire connecting the element and the lead) are deformed. It becomes difficult to occur.
  • the average n per molecule is preferably set in the range of 0-4.
  • the functional group equivalent of the curing agent (hydroxyl equivalent in the case of a phenol curing agent) is not particularly limited. From the viewpoint of balance of various properties such as moldability, reflow resistance, and electrical reliability, it is preferably 70 g / eq to 1000 g / eq, and more preferably 80 g / eq to 500 g / eq. *
  • the softening point or melting point of the curing agent is not particularly limited. From the viewpoint of moldability and reflow resistance, it is preferably 40 ° C to 180 ° C, and from the viewpoint of handleability during the production of the curable resin composition, it is more preferably 50 ° C to 130 ° C. *
  • the equivalent ratio between the curable resin and the curing agent is not particularly limited. From the viewpoint of reducing the amount of each unreacted component, it is preferably set in the range of 0.5 to 2.0, and more preferably in the range of 0.6 to 1.3. From the viewpoint of moldability and reflow resistance, it is more preferable to set it in the range of 0.8 to 1.2.
  • the curable resin composition may contain a curing accelerator.
  • the kind in particular of hardening accelerator is not restrict
  • the curing accelerator preferably contains a phosphonium compound.
  • the phosphonium compound include triphenylphosphine, diphenyl (p-tolyl) phosphine, tris (alkylphenyl) phosphine, tris (alkoxyphenyl) phosphine, tris (alkylalkoxyphenyl) phosphine, tris (dialkylphenyl) phosphine, Tris (trialkylphenyl) phosphine, tris (tetraalkylphenyl) phosphine, tris (dialkoxyphenyl) phosphine, tris (trialkoxyphenyl) phosphine, tris (tetraalkoxyphenyl) phosphine, trialkylphosphine, dialkylarylphosphine, alkyldiaryl Tertiary phosphine such as phosphin
  • a compound having a ⁇ bond such as a quin
  • a compound having intramolecular polarization obtained by reacting with a halogenated phenol compound of the above, followed by a dehydrohalogenation step; bonded to a tetrasubstituted phosphonium such as tetraphenylphosphonium, or a boron atom such as tetra-p-tolylborate Tetra-substituted phosphoniums and tetra-substituted borates having no phenyl group; salts of tetra-substituted phosphoniums with anions from which protons are eliminated from phenolic compounds, salts of tetra-substituted phosphoniums with anions from which protons are eliminated from carboxylic acid compounds, etc. Can be mentioned.
  • R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure.
  • R 4 to R 7 are each independently a hydrogen atom, a hydroxyl group or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 7 are bonded to each other to form a cyclic structure. It may be formed.
  • hydrocarbon group having 1 to 18 carbon atoms described as R 1 to R 3 in the general formula (I-1) is an aliphatic hydrocarbon group having 1 to 18 carbon atoms and 6 to 18 carbon atoms. Contains some aromatic hydrocarbon groups.
  • the aliphatic hydrocarbon group having 1 to 18 carbon atoms preferably has 1 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, and still more preferably 4 to 6 carbon atoms.
  • the aliphatic hydrocarbon group having 1 to 18 carbon atoms is a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms or an alicyclic hydrocarbon group having 3 to 18 carbon atoms. Also good. From the viewpoint of ease of production, it is preferably a linear or branched aliphatic hydrocarbon group.
  • linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, t-butyl group, Examples thereof include alkyl groups such as pentyl group, hexyl group, octyl group, decyl group and dodecyl group, allyl group and vinyl group.
  • the linear or branched aliphatic hydrocarbon group may or may not have a substituent.
  • substituents examples include an alkoxy group such as a methoxy group, an ethoxy group, a butoxy group, and a t-butoxy group, an aryl group such as a phenyl group and a naphthyl group, a hydroxyl group, an amino group, and a halogen atom.
  • the linear or branched aliphatic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different.
  • the total number of carbon atoms contained in the aliphatic hydrocarbon group and the substituent is preferably 1 to 18.
  • an unsubstituted alkyl group is preferable, an unsubstituted alkyl group having 1 to 8 carbon atoms is more preferable, and an n-butyl group, an isobutyl group, an n-pentyl group, an n-hexyl group, and an n-octyl group are preferable. More preferred are groups.
  • alicyclic hydrocarbon having 3 to 18 carbon atoms include cycloalkyl groups such as cyclopentyl group, cyclohexyl group and cycloheptyl group, and cycloalkenyl groups such as cyclopentenyl group and cyclohexenyl group.
  • the alicyclic hydrocarbon group may or may not have a substituent.
  • Substituents include alkyl groups such as methyl, ethyl, butyl, and tert-butyl groups, alkoxy groups such as methoxy, ethoxy, butoxy, and t-butoxy groups, and aryl groups such as phenyl and naphthyl groups.
  • the alicyclic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different.
  • the total number of carbon atoms contained in the alicyclic hydrocarbon group and the substituent is preferably 3 to 18.
  • the position of the substituent is not particularly limited.
  • an unsubstituted cycloalkyl group is preferable, an unsubstituted cycloalkyl group having 4 to 10 carbon atoms is more preferable, and a cyclohexyl group, a cyclopentyl group, and a cycloheptyl group are further preferable.
  • the aromatic hydrocarbon group having 6 to 18 carbon atoms preferably has 6 to 14 carbon atoms, and more preferably 6 to 10 carbon atoms.
  • the aromatic hydrocarbon group may or may not have a substituent.
  • Substituents include alkyl groups such as methyl, ethyl, butyl, and t-butyl groups, alkoxy groups such as methoxy, ethoxy, butoxy, and t-butoxy groups, and aryl groups such as phenyl and naphthyl groups. , Hydroxyl group, amino group, halogen atom and the like.
  • the aromatic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different.
  • the total number of carbon atoms contained in the aromatic hydrocarbon group and the substituent is preferably 6 to 18.
  • the position of the substituent is not particularly limited.
  • aromatic hydrocarbon group having 6 to 18 carbon atoms include phenyl group, 1-naphthyl group, 2-naphthyl group, tolyl group, dimethylphenyl group, ethylphenyl group, butylphenyl group, and t-butyl. Examples thereof include a phenyl group, a methoxyphenyl group, an ethoxyphenyl group, a butoxyphenyl group, and a t-butoxyphenyl group.
  • the position of the substituent in these aromatic hydrocarbon groups may be any of the ortho, meta and para positions.
  • an unsubstituted aryl group having 6 to 12 carbon atoms or 6 to 12 carbon atoms including a substituent is preferable, and an unsubstituted carbon atom having 6 to 10 carbon atoms or a substituent is included.
  • An aryl group having a number of 6 to 10 is more preferable, and a phenyl group, a p-tolyl group, and a p-methoxyphenyl group are more preferable.
  • R 2 to R 3 out of R 1 to R 3 may be bonded to each other to form a cyclic structure” described as R 1 to R 3 in the general formula (I-1) means that R 1 to R 3 It means that 2 or 3 of them are bonded to form one divalent or trivalent hydrocarbon group as a whole.
  • R 1 to R 3 examples include alkylene groups such as ethylene, propylene, butylene, pentylene, and hexylene that can be bonded to a phosphorus atom to form a cyclic structure, alkenylene groups such as ethylenylene, propyleneylene, and butyleneylene, Substituents that can be bonded to a phosphorus atom to form a cyclic structure, such as an aralkylene group such as a methylenephenylene group, and an arylene group such as phenylene, naphthylene, and anthracenylene. These substituents may be further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group, a hydroxyl group, a halogen atom, or the like.
  • alkylene groups such as ethylene, propylene, butylene, pentylene, and hexylene that can be
  • the “organic group having 1 to 18 carbon atoms” described as R 4 to R 7 in the general formula (I-1) has 1 to 18 carbon atoms and may be substituted or unsubstituted.
  • An aromatic hydrocarbon group, an aromatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, an acyl group, a hydrocarbon oxycarbonyl group, and an acyloxy group is 1 to 18 carbon atoms and may be substituted or unsubstituted.
  • Examples of the aliphatic hydrocarbon group and aromatic hydrocarbon group include those described above as examples of the aliphatic hydrocarbon group and aromatic hydrocarbon group represented by R 1 to R 3 .
  • Examples of the aliphatic hydrocarbon oxy group include methoxy group, ethoxy group, propoxy group, isopropoxy group, n-butoxy group, 2-butoxy group, t-butoxy group, cyclopropyloxy group, cyclohexyloxy group, cyclopentyloxy group
  • An oxy group having a structure in which an oxygen atom is bonded to the above-described aliphatic hydrocarbon group such as an allyloxy group or a vinyloxy group, and these aliphatic hydrocarbon oxy groups are further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group. And those substituted with a group, a hydroxyl group, a halogen atom, and the like.
  • aromatic hydrocarbon oxy group examples include an oxy having a structure in which an oxygen atom is bonded to the above aromatic hydrocarbon group such as a phenoxy group, a methylphenoxy group, an ethylphenoxy group, a methoxyphenoxy group, a butoxyphenoxy group, and a phenoxyphenoxy group.
  • aromatic hydrocarbon oxy groups further substituted with an alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom and the like.
  • acyl group formyl group, acetyl group, ethylcarbonyl group, butyryl group, cyclohexylcarbonyl group, aliphatic hydrocarbon carbonyl group such as allylcarbonyl, aromatic hydrocarbon carbonyl group such as phenylcarbonyl group, methylphenylcarbonyl group, etc.
  • aliphatic hydrocarbon carbonyl groups or aromatic hydrocarbon carbonyl groups are further substituted with an alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom, and the like.
  • hydrocarbon oxycarbonyl group examples include aliphatic hydrocarbon oxycarbonyl groups such as methoxycarbonyl group, ethoxycarbonyl group, butoxycarbonyl group, allyloxycarbonyl group, cyclohexyloxycarbonyl group, phenoxycarbonyl group, methylphenoxycarbonyl group, etc.
  • Aromatic hydrocarbon oxycarbonyl groups, these aliphatic hydrocarbon carbonyloxy groups or aromatic hydrocarbon carbonyloxy groups are further substituted with alkyl groups, alkoxy groups, aryl groups, aryloxy groups, amino groups, halogen atoms, etc. Things.
  • acyloxy group examples include an aliphatic hydrocarbon carbonyloxy group such as a methylcarbonyloxy group, an ethylcarbonyloxy group, a butylcarbonyloxy group, an allylcarbonyloxy group, a cyclohexylcarbonyloxy group, a phenylcarbonyloxy group, and a methylphenylcarbonyloxy group.
  • Aromatic hydrocarbon carbonyloxy group such as aliphatic hydrocarbon carbonyloxy group or aromatic hydrocarbon carbonyloxy group is further substituted with alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom, etc. And the like.
  • R 4 to R 7 may combine with each other to form a cyclic structure” described as R 4 to R 7 in the general formula (I-1) means that 2 to 4 It means that R 4 to R 7 may combine to form one divalent to tetravalent organic group as a whole.
  • R 4 to R 7 in this case include alkylene groups such as ethylene, propylene, butylene, pentylene and hexylene, alkenylene groups such as ethylenylene, propyleneylene and butylene, aralkylene groups such as methylenephenylene, and arylenes such as phenylene, naphthylene and anthracenylene.
  • Substituents that can form a cyclic structure such as a group, and these oxy groups or dioxy groups. These substituents may be further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group, a hydroxyl group, a halogen atom, or the like.
  • R 4 to R 7 in the general formula (I-1) are not particularly limited.
  • each may be independently selected from a hydrogen atom, a hydroxyl group, a substituted or unsubstituted alkyl group, a substituted or unsubstituted aryl group, a substituted or unsubstituted alkoxy group, or a substituted or unsubstituted aryloxy group.
  • an aryl group substituted with at least one selected from the group consisting of a hydrogen atom, a hydroxyl group, an unsubstituted or alkyl group and an alkoxy group, or a chain or cyclic alkyl group is preferable.
  • Examples of the aryl group that is unsubstituted or substituted with at least one selected from the group consisting of an alkyl group and an alkoxy group include a phenyl group, a p-tolyl group, an m-tolyl group, an o-tolyl group, and a p-methoxyphenyl group. Is mentioned.
  • Examples of the chain or cyclic alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a 2-butyl group, a t-butyl group, an octyl group, and a cyclohexyl group. From the viewpoint of curability, it is preferable that R 4 to R 7 are all hydrogen atoms, or that at least one of R 4 to R 7 is a hydroxyl group and the rest are all hydrogen atoms.
  • R 1 to R 3 are an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms
  • R 4 to R 7 are All are hydrogen atoms, or at least one is a hydroxyl group and the rest are all hydrogen atoms.
  • all of R 1 to R 3 are alkyl groups having 1 to 18 carbon atoms or cycloalkyl groups having 3 to 18 carbon atoms
  • R 4 to R 7 are all hydrogen atoms, or at least one is a hydroxyl group And the rest are all hydrogen atoms.
  • the specific curing accelerator is preferably a compound represented by the following general formula (I-2).
  • R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure.
  • R 4 to R 6 are each independently a hydrogen atom or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 6 are bonded to each other to form a cyclic structure. May be.
  • R 1 ⁇ R 6 in the formula (I-2) is the same as specific examples of R 1 ⁇ R 6, respectively, in formula (I-1), and preferred ranges are also the same.
  • specific curing accelerator examples include addition reaction product of triphenylphosphine and 1,4-benzoquinone, addition reaction product of tri-n-butylphosphine and 1,4-benzoquinone, tricyclohexylphosphine and 1,4-benzoquinone Addition reaction product of dicyclohexylphenylphosphine and 1,4-benzoquinone, addition reaction product of cyclohexyldiphenylphosphine and 1,4-benzoquinone, addition reaction product of triisobutylphosphine and 1,4-benzoquinone, tricyclopentylphosphine And 1,4-benzoquinone addition reaction product.
  • the specific curing accelerator can be obtained, for example, as an adduct of a tertiary phosphine compound and a quinone compound.
  • the third phosphine compound include triphenylphosphine, tributylphosphine, dibutylphenylphosphine, butyldiphenylphosphine, ethyldiphenylphosphine, triphenylphosphine, tris (4-methylphenyl) phosphine, and tris (4-ethylphenyl) phosphine.
  • the quinone compound examples include o-benzoquinone, p-benzoquinone, diphenoquinone, 1,4-naphthoquinone, anthraquinone and the like. From the viewpoint of moisture resistance and storage stability, p-benzoquinone is preferred.
  • the curable resin composition may contain a curing accelerator other than the phosphonium compound.
  • curing accelerators other than phosphonium compounds include 1,5-diazabicyclo [4.3.0] nonene-5 (DBN), 1,8-diazabicyclo [5.4.0] undecene-7 (DBU).
  • Cyclic amidine compounds such as diazabicycloalkene, 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, etc .; derivatives of the cyclic amidine compounds; Phenol novolak salts of derivatives; these compounds include maleic anhydride, 1,4-benzoquinone, 2,5-toluquinone, 1,4-naphthoquinone, 2,3-dimethylbenzoquinone, 2,6-dimethylbenzoquinone, 2,3- Dimethoxy-5-methyl-1,4-benzoquinone, 2,3-dimethoxy-1, A compound having intramolecular polarization formed by adding a compound having a ⁇ bond, such as a quinone compound such as benzoquinone or phenyl-1,4-benzoquinone, diazophenylmethane, or the like; tetraphenylbor
  • the content of the specific curing accelerator is preferably 30% by mass or more of the entire curing accelerator, and preferably 50% by mass or more. More preferably, it is more preferably 70% by mass or more.
  • the amount thereof is preferably 0.1 to 30 parts by mass, preferably 1 to 15 parts by mass with respect to 100 parts by mass of the resin component. Is more preferable. It exists in the tendency which hardens
  • the amount of the curing accelerator is 30 parts by mass or less with respect to 100 parts by mass of the resin component, the curing rate is not too high and a good molded product tends to be obtained.
  • the curable resin composition may include an inorganic filler.
  • an inorganic filler when the curable resin composition is used as a sealing material for a semiconductor package, it is preferable to include an inorganic filler.
  • the type of inorganic filler is not particularly limited. Specifically, fused silica, crystalline silica, glass, alumina, calcium carbonate, zirconium silicate, calcium silicate, silicon nitride, aluminum nitride, boron nitride, beryllia, zirconia, zircon, fosterite, steatite, spinel, mullite , Inorganic materials such as titania, talc, clay and mica.
  • An inorganic filler having a flame retardant effect may be used. Examples of the inorganic filler having a flame retardant effect include aluminum hydroxide, magnesium hydroxide, composite metal hydroxide such as composite hydroxide of magnesium and zinc, zinc borate and the like.
  • fused silica is preferable from the viewpoint of reducing the linear expansion coefficient
  • alumina is preferable from the viewpoint of high thermal conductivity.
  • An inorganic filler may be used individually by 1 type, or may be used in combination of 2 or more type. Examples of the state of the inorganic filler include non-powder, beads spheroidized from the powder, and fibers.
  • the content is not particularly limited. From the viewpoint of fluidity and strength, it is preferably 30% by volume to 90% by volume of the entire curable resin composition, more preferably 35% by volume to 80% by volume, and 40% by volume to 70% by volume. More preferably.
  • the content of the inorganic filler is 30% by volume or more of the entire curable resin composition, characteristics such as thermal expansion coefficient, thermal conductivity, and elastic modulus of the cured product tend to be further improved.
  • the content of the inorganic filler is 90% by volume or less of the entire curable resin composition, an increase in the viscosity of the curable resin composition is suppressed, and the flowability is further improved and the moldability tends to be better. It is in.
  • the average particle size of the inorganic filler is not particularly limited.
  • the volume average particle size is preferably 0.2 ⁇ m to 10 ⁇ m, and more preferably 0.5 ⁇ m to 5 ⁇ m.
  • a volume average particle diameter is 0.2 micrometers or more.
  • the volume average particle diameter of the inorganic filler can be measured as a volume average particle diameter (D50) with a laser diffraction / scattering particle size distribution analyzer.
  • the volume average particle diameter of the curable resin composition or the inorganic filler in the cured product can be measured by a known method. For example, an inorganic filler is extracted from the curable resin composition or cured product using an organic solvent, nitric acid, aqua regia, etc., and sufficiently dispersed with an ultrasonic disperser to prepare a dispersion. Using this dispersion, the volume average particle size of the inorganic filler can be measured from the volume-based particle size distribution measured by a laser diffraction / scattering particle size distribution measuring apparatus.
  • the volume average particle size of the inorganic filler is measured from the volume-based particle size distribution obtained by observing the cross section obtained by embedding the cured product in a transparent epoxy resin and polishing with a scanning electron microscope. Can do. Furthermore, using a FIB apparatus (focused ion beam SEM) or the like, two-dimensional cross-sectional observation of the cured product is continuously performed, and the measurement can be performed by performing a three-dimensional structural analysis.
  • FIB apparatus focused ion beam SEM
  • the particle shape of the inorganic filler is preferably spherical rather than square, and the particle size distribution of the inorganic filler is preferably distributed over a wide range.
  • the curable resin composition may contain various additives such as a coupling agent, an ion exchanger, a release agent, a flame retardant, a colorant, and a stress relaxation agent exemplified below in addition to the components described above.
  • the curable resin composition may contain various additives well known in the art as needed in addition to the additives exemplified below.
  • a coupling agent may be included in order to improve the adhesion between the resin component and the inorganic filler.
  • the coupling agent include known coupling agents such as silane compounds such as epoxy silane, mercapto silane, amino silane, alkyl silane, ureido silane, and vinyl silane, titanium compounds, aluminum chelate compounds, and aluminum / zirconium compounds. .
  • the amount of the coupling agent is preferably 0.05 parts by mass to 5 parts by mass with respect to 100 parts by mass of the inorganic filler. More preferably, it is 2.5 parts by mass.
  • the amount of the coupling agent is 0.05 parts by mass or more with respect to 100 parts by mass of the inorganic filler, the adhesion with the frame tends to be further improved.
  • the amount of the coupling agent is 5 parts by mass or less with respect to 100 parts by mass of the inorganic filler, the moldability of the package tends to be further improved.
  • the curable resin composition may include an ion exchanger.
  • an ion exchanger when a curable resin composition is used as a molding material for sealing, it is preferable to include an ion exchanger from the viewpoint of improving moisture resistance and high-temperature storage characteristics of an electronic component device including an element to be sealed. .
  • An ion exchanger in particular is not restrict
  • Specific examples include hydrotalcite compounds and hydrous oxides of at least one element selected from the group consisting of magnesium, aluminum, titanium, zirconium and bismuth.
  • An ion exchanger may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the hydrotalcite represented with the following general formula (A) is preferable.
  • the content is not particularly limited as long as the content is sufficient to capture ions such as halogen ions.
  • the amount is preferably 0.1 to 30 parts by mass, more preferably 1 to 15 parts by mass with respect to 100 parts by mass of the resin component.
  • the curable resin composition may contain a release agent from the viewpoint of obtaining good release properties from the mold during molding.
  • the release agent is not particularly limited, and conventionally known release agents can be used. Specific examples include higher fatty acids such as carnauba wax, montanic acid and stearic acid, higher fatty acid metal salts, ester waxes such as montanic acid esters, and polyolefin waxes such as oxidized polyethylene and non-oxidized polyethylene.
  • a mold release agent may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the amount thereof is preferably 0.01 to 15 parts by mass, more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the resin component.
  • the amount of the release agent is 0.01 parts by mass or more with respect to 100 parts by mass of the resin component, the release property tends to be sufficiently obtained.
  • the content is 15 parts by mass or less, better adhesiveness tends to be obtained.
  • the curable resin composition may contain a flame retardant.
  • the flame retardant is not particularly limited, and conventionally known flame retardants can be used. Specifically, an organic or inorganic compound containing a halogen atom, an antimony atom, a nitrogen atom or a phosphorus atom, a metal hydroxide, and the like can be given.
  • a flame retardant may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the amount is not particularly limited as long as the amount is sufficient to obtain a desired flame retardant effect.
  • the amount is preferably 1 part by mass to 300 parts by mass, more preferably 2 parts by mass to 150 parts by mass with respect to 100 parts by mass of the resin component.
  • the curable resin composition may further include a colorant.
  • a colorant include known colorants such as carbon black, organic dyes, organic pigments, titanium oxide, red lead, and bengara.
  • the content of the colorant can be appropriately selected according to the purpose and the like.
  • a coloring agent may be used individually by 1 type, or may be used in combination of 2 or more type.
  • the curable resin composition may contain a stress relaxation agent such as silicone oil and silicone rubber particles. By including the stress relaxation agent, warpage deformation of the package and generation of package cracks can be further reduced.
  • a stress relaxation agent the well-known stress relaxation agent (flexible agent) generally used is mentioned.
  • thermoplastic elastomers such as silicone, styrene, olefin, urethane, polyester, polyether, polyamide, polybutadiene, NR (natural rubber), NBR (acrylonitrile-butadiene rubber), acrylic Rubber particles such as rubber, urethane rubber and silicone powder, core-shell such as methyl methacrylate-styrene-butadiene copolymer (MBS), methyl methacrylate-silicone copolymer, methyl methacrylate-butyl acrylate copolymer Examples thereof include rubber particles having a structure.
  • a stress relaxation agent may be used individually by 1 type, or may be used in combination of 2 or more type. Of these, silicone stress relieving agents are preferred.
  • silicone-based stress relaxation agent include those having an epoxy group, those having an amino group, and those obtained by modifying these with a polyether.
  • the method for preparing the curable resin composition is not particularly limited.
  • a general technique there can be mentioned a method in which components of a predetermined blending amount are sufficiently mixed by a mixer or the like, and then melt-kneaded by a mixing roll, an extruder or the like, cooled and pulverized. More specifically, for example, a method in which predetermined amounts of the above-described components are uniformly stirred and mixed, kneaded with a kneader, roll, extruder, etc., which has been heated to 70 ° C. to 140 ° C., cooled, and pulverized Can be mentioned.
  • the curable resin composition is preferably solid at room temperature and normal pressure (for example, 25 ° C. and atmospheric pressure).
  • the shape in particular when a curable resin composition is solid is not restrict
  • An electronic component device includes an element and a cured product of the above-described curable resin composition that seals the element.
  • Electronic component devices include lead frames, pre-wired tape carriers, wiring boards, glass, silicon wafers, organic substrates and other supporting members, active elements such as semiconductor chips, transistors, diodes, and thyristors, capacitors, and resistors. And an element portion obtained by mounting a passive element such as a coil) with a curable resin composition. More specifically, the element is fixed on the lead frame, the terminal portion of the element such as a bonding pad and the lead portion are connected by wire bonding, bump, etc., and then transferred by using a curable resin composition by transfer molding or the like.
  • DIP Downlink Package
  • PLCC Physical Leaded Chip Carrier
  • QFP Quad Flat Package
  • SOP Small Outline Package TS
  • SOJ Small Outline J-Lead TS
  • General resin-encapsulated IC such as Package
  • TQFP Thin Quad Flat Package
  • TCP Tape Carrier Package
  • COB Chip On Board
  • hybrid ICs multi-chip modules, etc., with the elements mounted on the surface of the support member with the wiring board connection terminals formed on the back, and formed on the elements and the support member by bump or wire bonding Examples thereof include BGA (Ball Grid Array), CSP (Chip Size Package), MCP (Multi Chip Package), etc., which have a structure in which the element is sealed
  • Examples of a method for sealing an electronic component device using a curable resin composition include a low-pressure transfer molding method, an injection molding method, and a compression molding method. Among these, the low-pressure transfer molding method is common.
  • Epoxy resin 1 biphenyl type epoxy resin having an epoxy equivalent of 196 and a melting point of 106 ° C.
  • Epoxy resin 2 styrene-modified phenol novolac type epoxy resin having an epoxy equivalent of 282 and a softening point of 59 ° C.
  • Epoxy resin 3 Methoxynaphthalene / cresol formaldehyde co-condensation type epoxy resin having an epoxy equivalent of 250 and a softening point of 58 ° C.
  • Epoxy resin 4 Bialkyl skeleton-containing aralkyl epoxy resin having an epoxy equivalent of 282 and a softening point of 56 ° C. (Nippon Kayaku Co., Ltd., trade name “NC-3000”)
  • Curing agent 1 phenol aralkyl resin having a hydroxyl equivalent weight of 176 and a softening point of 70 ° C.
  • Curing agent 2 Biphenyl skeleton type phenol aralkyl resin having a hydroxyl group equivalent of 199 and a softening point of 89 ° C. (Maywa Kasei Co., Ltd., trade name “MEH-7851”)
  • Triazine compound Triazine compound 1; 2- (4,6-bis- (2,4-dimethylphenyl) -1,3,5-triazin-2-yl) -5- (octyloxy) -phenol (Cytec, trade name “ UV-1164 ”) Triazine compound 2; 2- [4,6-bis (2,4-dimethylphenyl) -1,3,5-triazin-2-yl] -5- [3-[(2-ethylphenyl) oxy] -2 -Hydroxypropoxy] phenol (trade name “Tinuvin 405” manufactured by BASF) Triazine compound 3; 2,4,6-tris (2-hydroxy-4-hexyloxy-3-methylphenyl) -1,3,5-triazine (ADEKA Corporation, trade name “ADK STAB LA-F70”) Triazine compound 4; 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl
  • Curing accelerator addition reaction product of triphenylphosphine and 1,4-benzoquinone (inorganic filler) Spherical fused silica (average particle size 17.5 ⁇ m, specific surface area 3.8 m 2 / g) (Coupling agent) Epoxy silane ( ⁇ -glycidoxypropyltrimethoxysilane) (Coloring agent) Carbon black (Mitsubishi Chemical Corporation, trade name “MA-100”) (Release agent) Carnauba wax (Serarica NODA Corporation)
  • the epoxy resin molding material for sealing is molded into a disk having a diameter of 50 mm and a thickness of 3 mm under the above conditions, and immediately after molding, a Shore D hardness meter (HD-1120 (type D, manufactured by Ueshima Seisakusho Co., Ltd.) )).
  • Reflow resistance Seal an 80-pin flat package (QFP) (lead frame material: copper alloy, die pad top surface and lead-plated silver plated product) with external dimensions of 20 mm x 14 mm x 2 mm with a silicon chip measuring 8 mm x 10 mm x 0.4 mm It was molded under the above conditions using an epoxy resin molding material for fixing, and post-cured under the above conditions. The obtained package was humidified for 168 hours at 85 ° C. and 85% RH. Thereafter, a reflow process is performed at predetermined temperatures (250 ° C., 260 ° C., 270 ° C.) for 10 seconds, respectively, and the presence or absence of cracks inside the package is visually observed. Each was observed with Hitachi Construction Machinery Co., Ltd. (HYE-FOCUS). The reflow resistance was evaluated by the total number of packages in which either cracks or peeling occurred with respect to the number of test packages (10).
  • QFP 80-pin flat package
  • Examples 1 to 21 containing the triazine compounds 1 to 10 corresponding to the specific triazine compound are more adhesive to metal (silver) than the comparative examples 1 to 8 not containing the triazine compound. Improved and reflow resistance also improved. Comparative Examples 9 and 10 containing triazine compounds A and B that do not correspond to the specific triazine compound show improved adhesion to metal (silver) and reflow resistance compared to Comparative Examples 1 to 8 containing no triazine compound. There wasn't.

Abstract

This curable resin composition contains a curable resin and a compound represented by general formula (1). In general formula (1), R1 through R3 each independently represents a monovalent hydrocarbon group.

Description

硬化性樹脂組成物及び電子部品装置Curable resin composition and electronic component device
 本発明は、硬化性樹脂組成物及び電子部品装置に関する。 The present invention relates to a curable resin composition and an electronic component device.
 近年の電子機器の小型化、軽量化、高性能化等に伴い、実装の高密度化が進んでいる。これにより、電子部品装置の主流は従来のピン挿入型のパッケージから、IC(Integrated Circuit)、LSI(Large Scale Intergration)等の表面実装型のパッケージへと変化しつつある。 With recent downsizing, weight reduction, and higher performance of electronic devices, mounting density has been increasing. As a result, the mainstream of electronic component devices is changing from a conventional pin insertion type package to a surface mount type package such as an IC (Integrated Circuit) or LSI (Large Scale Integration).
 表面実装型のパッケージは、従来のピン挿入型のものと実装方法が異なっている。すなわち、ピンを配線板に取り付ける際、従来のピン挿入型パッケージはピンを配線板に挿入した後に配線板の裏面からはんだ付けを行うため、パッケージが直接高温にさらされることはなかった。しかし、表面実装型パッケージでは電子部品装置全体が半田バス、リフロー装置等で処理されるため、パッケージが直接はんだ付け温度(リフロー温度)にさらされる。この結果、パッケージが吸湿した場合、はんだ付けの際に吸湿による水分が急激に膨張し、発生した蒸気圧が剥離応力として働き、素子、リードフレーム等のインサートと封止材との間で剥離を発生させ、パッケージクラック、電気的特性不良等の原因となる場合がある。このため、インサートに対する接着性に優れ、ひいてははんだ耐熱性(耐リフロー性)に優れる封止材料の開発が望まれている。 The surface mounting type package is different from the conventional pin insertion type. That is, when the pins are attached to the wiring board, the conventional pin insertion type package is soldered from the back surface of the wiring board after the pins are inserted into the wiring board, so that the package is not directly exposed to high temperature. However, in the surface mount type package, since the entire electronic component device is processed by a solder bath, a reflow device, or the like, the package is directly exposed to a soldering temperature (reflow temperature). As a result, when the package absorbs moisture, moisture due to moisture absorption rapidly expands during soldering, and the generated vapor pressure acts as a peeling stress, and peeling occurs between the insert of the element, lead frame, etc., and the sealing material. This may cause package cracks, poor electrical characteristics, and the like. For this reason, it is desired to develop a sealing material that is excellent in adhesiveness to the insert, and thus excellent in solder heat resistance (reflow resistance).
 上記の要求に対応するために、封止材に含まれる無機充填材の改質材として、シランカップリング剤の使用が検討されている。具体的には、エポキシ基含有シランカップリング剤又はアミノ基含有シランカップリング剤の使用(例えば、特許文献1参照)、硫黄原子含有シランカップリング剤の使用(例えば、特許文献2参照)等が検討されている。 In order to meet the above requirements, the use of a silane coupling agent has been studied as a modifier for the inorganic filler contained in the sealing material. Specifically, use of an epoxy group-containing silane coupling agent or amino group-containing silane coupling agent (for example, see Patent Document 1), use of a sulfur atom-containing silane coupling agent (for example, see Patent Document 2), etc. It is being considered.
特開平11-147939号公報JP-A-11-147939 特開2000-103940号公報JP 2000-103940 A
 しかしながら、エポキシ基含有シランカップリング剤又はアミノ基含有シランカップリング剤を用いる方法では、リードフレームの表面の金属に対する接着性の向上効果が十分でない場合がある。また、硫黄原子含有シランカップリング剤を用いた場合は金属(特に、金、銀等の貴金属)に対する接着性の向上効果が十分でないという問題がある。 However, the method using an epoxy group-containing silane coupling agent or an amino group-containing silane coupling agent may not have a sufficient effect of improving the adhesion of the lead frame surface to the metal. Further, when a sulfur atom-containing silane coupling agent is used, there is a problem that the effect of improving the adhesion to metals (particularly, noble metals such as gold and silver) is not sufficient.
 本発明は上記事情に鑑み、硬化した状態での金属に対する接着性に優れる硬化性樹脂組成物、並びにこれにより封止された素子を備える電子部品装置を提供することを課題とする。  In view of the above circumstances, an object of the present invention is to provide a curable resin composition having excellent adhesion to a metal in a cured state, and an electronic component device including an element sealed thereby. *
 上記課題を解決するための手段には、以下の実施態様が含まれる。
<1>硬化性樹脂と、下記一般式(1)で表される化合物と、を含む硬化性樹脂組成物。
Means for solving the above problems include the following embodiments.
<1> A curable resin composition comprising a curable resin and a compound represented by the following general formula (1).
Figure JPOXMLDOC01-appb-C000005

 
Figure JPOXMLDOC01-appb-C000005

 
 一般式(1)において、R~Rはそれぞれ独立に1価の炭化水素基を表す。
<2>前記一般式(1)で表される化合物が下記一般式(2)で表される化合物を含む<1>に記載の硬化性樹脂組成物。
In the general formula (1), R 1 to R 3 each independently represents a monovalent hydrocarbon group.
<2> The curable resin composition according to <1>, wherein the compound represented by the general formula (1) includes a compound represented by the following general formula (2).
Figure JPOXMLDOC01-appb-C000006

 
Figure JPOXMLDOC01-appb-C000006

 
 一般式(2)において、R~Rはそれぞれ独立に、芳香族炭化水素基、脂肪族炭化水素基、脂肪族炭化水素オキシ基、芳香族炭化水素オキシ基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、芳香族炭化水素アミノ基、脂肪族炭化水素アミノ基、ジ芳香族炭化水素アミノ基、ジ脂肪族炭化水素アミノ基、及び芳香族炭化水素脂肪族炭化水素アミノ基からなる群より選択される1価の基である。nはそれぞれ独立に、0~5の整数である。
<3>前記R~Rの少なくとも1つが水酸基である、<2>に記載の硬化性樹脂組成物。
<4>無機充填材をさらに含む<1>~<3>のいずれか1項に記載の硬化性樹脂組成物。
<5>前記硬化性樹脂がエポキシ樹脂を含む<1>~<4>のいずれか1項に記載の硬化性樹脂組成物。
<6>前記エポキシ樹脂が、ビフェニル型エポキシ樹脂、スチルベン型エポキシ樹脂、ジフェニルメタン型エポキシ樹脂、硫黄原子含有型エポキシ樹脂、ノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリフェニルメタン型エポキシ樹脂、共重合型エポキシ樹脂、及びアラルキル型エポキシ樹脂からなる群より選ばれる少なくとも1種を含む<5>に記載の硬化性樹脂組成物。
<7>硬化剤をさらに含む<1>~<6>のいずれか1項に記載の硬化性樹脂組成物。
<8>前記硬化剤がアラルキル型フェノール樹脂、ジシクロペンタジエン型フェノール樹脂、トリフェニルメタン型フェノール樹脂、ベンズアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂、及びノボラック型フェノール樹脂からなる群より選択される少なくとも1種を含む<7>に記載の硬化性樹脂組成物。
<9>硬化促進剤をさらに含む<1>~<8>のいずれか1項に記載の硬化性樹脂組成物。
<10>前記硬化促進剤がホスホニウム化合物を含む<9>に記載の硬化性樹脂組成物。
<11>前記硬化促進剤が下記一般式(I-1)で表される化合物を含む<9>又は<10>に記載の硬化性樹脂組成物。
In the general formula (2), R 4 to R 6 are each independently an aromatic hydrocarbon group, an aliphatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, a hydroxyl group, a carboxy group, or a halogen atom. , An amino group, an aromatic hydrocarbon amino group, an aliphatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, and an aromatic hydrocarbon aliphatic hydrocarbon amino group Is a monovalent group. Each n is independently an integer of 0 to 5.
<3> The curable resin composition according to <2>, wherein at least one of R 4 to R 6 is a hydroxyl group.
<4> The curable resin composition according to any one of <1> to <3>, further including an inorganic filler.
<5> The curable resin composition according to any one of <1> to <4>, wherein the curable resin contains an epoxy resin.
<6> The epoxy resin is a biphenyl type epoxy resin, a stilbene type epoxy resin, a diphenylmethane type epoxy resin, a sulfur atom-containing type epoxy resin, a novolac type epoxy resin, a dicyclopentadiene type epoxy resin, a triphenylmethane type epoxy resin, Curable resin composition as described in <5> containing at least 1 sort (s) chosen from the group which consists of a polymerization type epoxy resin and an aralkyl type epoxy resin.
<7> The curable resin composition according to any one of <1> to <6>, further including a curing agent.
<8> The curing agent includes an aralkyl type phenol resin, a dicyclopentadiene type phenol resin, a triphenylmethane type phenol resin, a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, and a novolac type phenol resin. The curable resin composition according to <7>, comprising at least one selected from the group.
<9> The curable resin composition according to any one of <1> to <8>, further including a curing accelerator.
<10> The curable resin composition according to <9>, wherein the curing accelerator includes a phosphonium compound.
<11> The curable resin composition according to <9> or <10>, wherein the curing accelerator includes a compound represented by the following general formula (I-1).
Figure JPOXMLDOC01-appb-C000007

 
Figure JPOXMLDOC01-appb-C000007

 
 式(I-1)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子、水酸基又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。
<12>前記一般式(I-1)で表される化合物が下記一般式(I-2)で表される化合物を含む<11>に記載の硬化性樹脂組成物。
In formula (I-1), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 7 are each independently a hydrogen atom, a hydroxyl group or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 7 are bonded to each other to form a cyclic structure. It may be formed.
<12> The curable resin composition according to <11>, wherein the compound represented by the general formula (I-1) includes a compound represented by the following general formula (I-2).
Figure JPOXMLDOC01-appb-C000008

 
Figure JPOXMLDOC01-appb-C000008

 
 式(I-2)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。
<13>素子と、前記素子を封止する<1>~<12>のいずれか1項に記載の硬化性樹脂組成物の硬化物と、を備える電子部品装置。
In formula (I-2), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 6 are each independently a hydrogen atom or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 6 are bonded to each other to form a cyclic structure. May be.
<13> An electronic component device comprising: an element; and a cured product of the curable resin composition according to any one of <1> to <12> that seals the element.
 本発明によれば、硬化した状態での金属に対する接着性に優れる硬化性樹脂組成物、並びにこれにより封止された素子を備える電子部品装置が提供される。 According to the present invention, a curable resin composition having excellent adhesion to a metal in a cured state, and an electronic component device including an element sealed thereby are provided.
 以下、本発明を実施するための形態について詳細に説明する。但し、本発明は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本発明を制限するものではない。 Hereinafter, embodiments for carrying out the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In the following embodiments, the components (including element steps and the like) are not essential unless otherwise specified. The same applies to numerical values and ranges thereof, and the present invention is not limited thereto.
 本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
 本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
 本開示において段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 本開示において組成物中の各成分の含有率又は含有量は、組成物中に各成分に該当する物質が複数種存在する場合、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
 本開示において組成物中の各成分の粒子径は、組成物中に各成分に該当する粒子が複数種存在する場合、特に断らない限り、組成物中に存在する当該複数種の粒子の混合物についての値を意味する。
In the present disclosure, the term “process” includes a process that is independent of other processes and includes the process if the purpose of the process is achieved even if it cannot be clearly distinguished from the other processes. .
In the present disclosure, numerical ranges indicated using “to” include numerical values described before and after “to” as the minimum value and the maximum value, respectively.
In a numerical range described stepwise in the present disclosure, an upper limit value or a lower limit value described in one numerical range may be replaced with an upper limit value or a lower limit value of another numerical range described. In the numerical range described, the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
In the present disclosure, the content rate or content of each component in the composition is such that when there are a plurality of substances corresponding to each component in the composition, the plurality of substances present in the composition unless otherwise specified. Means the total content or content.
In the present disclosure, the particle size of each component in the composition is a mixture of the plurality of types of particles present in the composition unless there is a specific indication when there are a plurality of types of particles corresponding to each component in the composition. Means the value of
<硬化性樹脂組成物>
 本開示の一実施形態である硬化性樹脂組成物は、硬化性樹脂と、下記一般式(1)で表される化合物(以下、特定トリアジン化合物とも称する)と、を含む。
 本発明者らの検討により、特定トリアジン化合物を含む硬化性樹脂組成物は、硬化した状態での金属(特に、金、銀等の貴金属)に対する接着性に優れていることが分かった。その理由は明らかではないが、硬化物中の特定トリアジン化合物が金属と配位結合を形成するためと推測される。
<Curable resin composition>
A curable resin composition according to an embodiment of the present disclosure includes a curable resin and a compound represented by the following general formula (1) (hereinafter also referred to as a specific triazine compound).
As a result of studies by the present inventors, it has been found that a curable resin composition containing a specific triazine compound is excellent in adhesion to a metal (particularly a noble metal such as gold or silver) in a cured state. The reason is not clear, but it is presumed that the specific triazine compound in the cured product forms a coordinate bond with the metal.
 特定トリアジン化合物を含む硬化性樹脂組成物は、硬化した状態での金属に対する接着性に優れているため、少なくとも表面の材質が金属であるリードフレームを含むパッケージの封止材として用いた場合にリードフレームと封止材との間の剥離が抑制される。このため、耐リフロー性に優れている。 Since the curable resin composition containing the specific triazine compound has excellent adhesion to a metal in a cured state, at least when used as a sealing material for a package including a lead frame whose surface material is a metal, Peeling between the frame and the sealing material is suppressed. For this reason, it is excellent in reflow resistance.
(特定トリアジン化合物)
 特定トリアジン化合物は、下記一般式(1)で表される化合物である。特定トリアジン化合物は、1種を単独で用いても構造が異なる2種以上を用いてもよい。
(Specific triazine compound)
The specific triazine compound is a compound represented by the following general formula (1). As the specific triazine compound, one kind may be used alone, or two or more kinds having different structures may be used.
Figure JPOXMLDOC01-appb-C000009

 
Figure JPOXMLDOC01-appb-C000009

 
 一般式(1)において、R~Rはそれぞれ独立に1価の炭化水素基を表す。R~Rで表される1価の炭化水素基の構造は、特に制限されない。例えば、芳香族炭化水素基及び脂肪族炭化水素基が挙げられる。 In the general formula (1), R 1 to R 3 each independently represents a monovalent hydrocarbon group. The structure of the monovalent hydrocarbon group represented by R 1 to R 3 is not particularly limited. For example, an aromatic hydrocarbon group and an aliphatic hydrocarbon group are mentioned.
 芳香族炭化水素基としては、フェニル基、ナフチル基等が挙げられる。
 脂肪族炭化水素基としては、炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基、炭素数3~18の脂環式炭化水素基等が挙げられる。
Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms.
 炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基として具体的には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、t-ブチル基、ペンチル基、ヘキシル基、オクチル基、デシル基、ドデシル基等のアルキル基、アリル基、ビニル基などが挙げられる。 Specific examples of the linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, t-butyl group, Examples thereof include alkyl groups such as pentyl group, hexyl group, octyl group, decyl group and dodecyl group, allyl group and vinyl group.
 炭素数3~18の脂環式炭化水素基として具体的には、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロペンテニル基、シクロヘキセニル基等のシクロアルキル基、アダマンチル基、ノルボルニル基、ジシクロペンタニル基などが挙げられる。 Specific examples of the alicyclic hydrocarbon group having 3 to 18 carbon atoms include a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclopentenyl group, and a cyclohexenyl group, an adamantyl group, a norbornyl group, and a dicyclopenta Nyl group etc. are mentioned.
 R~Rで表される1価の炭化水素基は、置換基を有していてもよい。置換基としては、芳香族炭化水素基、脂肪族炭化水素基、脂肪族炭化水素オキシ基、芳香族炭化水素オキシ基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、芳香族炭化水素アミノ基、脂肪族炭化水素アミノ基、ジ芳香族炭化水素アミノ基、ジ脂肪族炭化水素アミノ基、芳香族炭化水素脂肪族炭化水素アミノ基等が挙げられる。 The monovalent hydrocarbon group represented by R 1 to R 3 may have a substituent. Substituents include aromatic hydrocarbon groups, aliphatic hydrocarbon groups, aliphatic hydrocarbon oxy groups, aromatic hydrocarbon oxy groups, hydroxyl groups, carboxy groups, halogen atoms, amino groups, aromatic hydrocarbon amino groups, aliphatic An aromatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, an aromatic hydrocarbon aliphatic hydrocarbon amino group, and the like.
 芳香族炭化水素基としては、フェニル基、ナフチル基等が挙げられる。
 脂肪族炭化水素基としては、炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基、炭素数3~18の脂環式炭化水素基等が挙げられる。
 芳香族炭化水素オキシ基としては、フェニル基、ナフチル基等の芳香族炭化水素基に酸素原子が結合したものが挙げられる。
 脂肪族炭化水素オキシ基としては、炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基、炭素数3~18の脂環式炭化水素基等の脂肪族炭化水素基に酸素原子が結合したものが挙げられる。
Examples of the aromatic hydrocarbon group include a phenyl group and a naphthyl group.
Examples of the aliphatic hydrocarbon group include a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms.
Examples of the aromatic hydrocarbon oxy group include those in which an oxygen atom is bonded to an aromatic hydrocarbon group such as a phenyl group or a naphthyl group.
Examples of the aliphatic hydrocarbon oxy group include an oxygen atom in an aliphatic hydrocarbon group such as a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms and an alicyclic hydrocarbon group having 3 to 18 carbon atoms. The combination is mentioned.
 R~Rで表される1価の炭化水素基の炭素数は、特に制限されない。例えば、それぞれ独立に炭素数1~30であることが好ましい。R~Rで表される1価の炭化水素基が置換基を有する場合、その置換基に含まれる炭素原子も「1価の炭素原子の炭素数」に含むものとする。 The number of carbon atoms of the monovalent hydrocarbon group represented by R 1 to R 3 is not particularly limited. For example, each independently preferably has 1 to 30 carbon atoms. When the monovalent hydrocarbon group represented by R 1 to R 3 has a substituent, the carbon atom contained in the substituent is also included in the “carbon number of monovalent carbon atom”.
 ある実施態様では、R~Rで表される1価の炭化水素基の少なくとも1つはフェニル基であり、またある実施態様では、R~Rで表される1価の炭化水素基のすべてがフェニル基である。特定トリアジン化合物は、下記一般式(2)で表される化合物であってもよい。 In one embodiment, at least one of the monovalent hydrocarbon groups represented by R 1 to R 3 is a phenyl group, and in one embodiment, the monovalent hydrocarbon represented by R 1 to R 3 All of the groups are phenyl groups. The specific triazine compound may be a compound represented by the following general formula (2).
Figure JPOXMLDOC01-appb-C000010

 
Figure JPOXMLDOC01-appb-C000010

 
 一般式(2)においてR~Rはそれぞれ独立に、芳香族炭化水素基、脂肪族炭化水素基、脂肪族炭化水素オキシ基、芳香族炭化水素オキシ基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、芳香族炭化水素アミノ基、脂肪族炭化水素アミノ基、ジ芳香族炭化水素アミノ基、ジ脂肪族炭化水素アミノ基、及び芳香族炭化水素脂肪族炭化水素アミノ基からなる群より選択される1価の基である。nはそれぞれ独立に、0~5の整数である。 In the general formula (2), R 4 to R 6 are each independently an aromatic hydrocarbon group, an aliphatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, a hydroxyl group, a carboxy group, a halogen atom, Selected from the group consisting of an amino group, an aromatic hydrocarbon amino group, an aliphatic hydrocarbon amino group, a diaromatic hydrocarbon amino group, a dialiphatic hydrocarbon amino group, and an aromatic hydrocarbon aliphatic hydrocarbon amino group. A monovalent group. Each n is independently an integer of 0 to 5.
 一般式(2)においてnはそれぞれ独立に、1~3の整数であってよく、2であってよい。ある実施態様では、一般式(2)におけるR~Rの少なくとも1つが水酸基である。 In the general formula (2), each n is independently an integer of 1 to 3, and may be 2. In one embodiment, at least one of R 4 to R 6 in the general formula (2) is a hydroxyl group.
 ある実施態様では、特定トリアジン化合物は、一般式(1)におけるR~Rのうち1個又は2個が2,4-ジメチルフェニル基である。またある実施態様では、R~Rのうち2個が2,4-ジメチルフェニル基であり、1個が2-ヒドロキシ-4-n-オクチルオキシフェニル基である。特定トリアジン化合物の具体例としては、下記式で表される構造を有する化合物が挙げられる。 In one embodiment, in the specific triazine compound, one or two of R 1 to R 3 in the general formula (1) are 2,4-dimethylphenyl groups. In one embodiment, two of R 1 to R 3 are 2,4-dimethylphenyl groups and one is a 2-hydroxy-4-n-octyloxyphenyl group. Specific examples of the specific triazine compound include compounds having a structure represented by the following formula.
Figure JPOXMLDOC01-appb-C000011

 
Figure JPOXMLDOC01-appb-C000011

 
 特定トリアジン化合物の硬化性樹脂組成物中における量は、特に制限されない。金及び銀に対する接着性の向上効果を充分に得る観点からは、例えば、硬化性樹脂組成物に含まれる硬化性樹脂及び必要に応じて用いられる硬化剤の合計(以下、「樹脂成分」とも称する)100質量部に対して0.1質量部以上であることが好ましく、1.0質量部以上であることがより好ましく、3.0質量部以上であることがさらに好ましい。硬化性の観点からは、例えば、樹脂成分100質量部に対して50質量部以下であることが好ましく、30質量部以下であることがより好ましく、20質量部以下であることがさらに好ましい。 The amount of the specific triazine compound in the curable resin composition is not particularly limited. From the viewpoint of sufficiently obtaining the effect of improving adhesion to gold and silver, for example, the total of the curable resin contained in the curable resin composition and the curing agent used as necessary (hereinafter also referred to as “resin component”). ) It is preferable that it is 0.1 mass part or more with respect to 100 mass parts, It is more preferable that it is 1.0 mass part or more, It is further more preferable that it is 3.0 mass part or more. From the viewpoint of curability, for example, it is preferably 50 parts by mass or less, more preferably 30 parts by mass or less, and still more preferably 20 parts by mass or less with respect to 100 parts by mass of the resin component.
(硬化性樹脂)
 硬化性樹脂は、反応により3次元架橋構造を形成するものであれば特に制限されず、熱硬化性であっても光硬化性であってもよい。量産性の観点からは、熱硬化性であることが好ましい。硬化性樹脂は、自己重合により硬化するものであっても、硬化剤、架橋剤等との反応により硬化するものであってもよい。
(Curable resin)
The curable resin is not particularly limited as long as it forms a three-dimensional crosslinked structure by a reaction, and may be thermosetting or photocurable. From the viewpoint of mass productivity, thermosetting is preferable. The curable resin may be cured by self-polymerization or may be cured by a reaction with a curing agent, a crosslinking agent, or the like.
 硬化性樹脂の反応を生じる官能基は特に制限されず、エポキシ基、オキセタニル基等の環状エーテル基、水酸基、カルボキシ基、アミノ基、アクリロイル基、イソシアネート基、マレイミド基、アルケニル基等が挙げられる。封止材としての特性のバランスの観点からは、環状エーテル基を含む硬化性樹脂が好ましく、エポキシ基を含む硬化性樹脂(エポキシ樹脂)がより好ましい。 The functional group causing the reaction of the curable resin is not particularly limited, and examples thereof include cyclic ether groups such as epoxy groups and oxetanyl groups, hydroxyl groups, carboxy groups, amino groups, acryloyl groups, isocyanate groups, maleimide groups, and alkenyl groups. From the viewpoint of balance of properties as the sealing material, a curable resin containing a cyclic ether group is preferable, and a curable resin (epoxy resin) containing an epoxy group is more preferable.
 硬化性樹脂がエポキシ樹脂である場合、エポキシ樹脂は1分子中に2個以上のエポキシ基を有するものであればその種類は特に制限されない。
 具体的には、フェノール、クレゾール、キシレノール、レゾルシン、カテコール、ビスフェノールA、ビスフェノールF等のフェノール化合物及びα-ナフトール、β-ナフトール、ジヒドロキシナフタレン等のナフトール化合物からなる群より選ばれる少なくとも1種のフェノール性化合物と、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド等の脂肪族アルデヒド化合物とを酸性触媒下で縮合又は共縮合させて得られるノボラック樹脂をエポキシ化したものであるノボラック型エポキシ樹脂(フェノールノボラック型エポキシ樹脂、オルソクレゾールノボラック型エポキシ樹脂等);上記フェノール性化合物と、ベンズアルデヒド、サリチルアルデヒド等の芳香族アルデヒド化合物とを酸性触媒下で縮合又は共縮合させて得られるトリフェニルメタン型フェノール樹脂をエポキシ化したものであるトリフェニルメタン型エポキシ樹脂;上記フェノール化合物及びナフトール化合物と、アルデヒド化合物とを酸性触媒下で共縮合させて得られるノボラック樹脂をエポキシ化したものである共重合型エポキシ樹脂;ビスフェノールA、ビスフェノールF等のジグリシジルエーテルであるジフェニルメタン型エポキシ樹脂;アルキル置換又は非置換のビフェノールのジグリシジルエーテルであるビフェニル型エポキシ樹脂;スチルベン系フェノール化合物のジグリシジルエーテルであるスチルベン型エポキシ樹脂;ビスフェノールS等のジグリシジルエーテルである硫黄原子含有エポキシ樹脂;ブタンジオール、ポリエチレングリコール、ポリプロピレングリコール等のアルコール類のグリシジルエーテルであるエポキシ樹脂;フタル酸、イソフタル酸、テトラヒドロフタル酸等の多価カルボン酸化合物のグリシジルエステルであるグリシジルエステル型エポキシ樹脂;アニリン、ジアミノジフェニルメタン、イソシアヌル酸等の窒素原子に結合した活性水素をグリシジル基で置換したものであるグリシジルアミン型エポキシ樹脂;ジシクロペンタジエンとフェノール化合物の共縮合樹脂をエポキシ化したものであるジシクロペンタジエン型エポキシ樹脂;分子内のオレフィン結合をエポキシ化したものであるビニルシクロヘキセンジエポキシド、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、2-(3,4-エポキシ)シクロヘキシル-5,5-スピロ(3,4-エポキシ)シクロヘキサン-m-ジオキサン等の脂環型エポキシ樹脂;パラキシリレン変性フェノール樹脂のグリシジルエーテルであるパラキシリレン変性エポキシ樹脂;メタキシリレン変性フェノール樹脂のグリシジルエーテルであるメタキシリレン変性エポキシ樹脂;テルペン変性フェノール樹脂のグリシジルエーテルであるテルペン変性エポキシ樹脂;ジシクロペンタジエン変性フェノール樹脂のグリシジルエーテルであるジシクロペンタジエン変性エポキシ樹脂;シクロペンタジエン変性フェノール樹脂のグリシジルエーテルであるシクロペンタジエン変性エポキシ樹脂;多環芳香環変性フェノール樹脂のグリシジルエーテルである多環芳香環変性エポキシ樹脂;ナフタレン環含有フェノール樹脂のグリシジルエーテルであるナフタレン型エポキシ樹脂;ハロゲン化フェノールノボラック型エポキシ樹脂;ハイドロキノン型エポキシ樹脂;トリメチロールプロパン型エポキシ樹脂;オレフィン結合を過酢酸等の過酸で酸化して得られる線状脂肪族エポキシ樹脂;フェノールアラルキル樹脂、ナフトールアラルキル樹脂等のアラルキル型フェノール樹脂をエポキシ化したものであるアラルキル型エポキシ樹脂;などが挙げられる。さらにはシリコーン樹脂のエポキシ化物、アクリル樹脂のエポキシ化物等もエポキシ樹脂として挙げられる。これらのエポキシ樹脂は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
When the curable resin is an epoxy resin, the type of the epoxy resin is not particularly limited as long as it has two or more epoxy groups in one molecule.
Specifically, at least one phenol selected from the group consisting of phenol compounds such as phenol, cresol, xylenol, resorcin, catechol, bisphenol A, and bisphenol F and naphthol compounds such as α-naphthol, β-naphthol, and dihydroxynaphthalene. Novolak type epoxy resin (phenol novolak type epoxy resin, which is obtained by epoxidizing a novolak resin obtained by condensing or co-condensing an organic compound and an aliphatic aldehyde compound such as formaldehyde, acetaldehyde, propionaldehyde or the like under an acidic catalyst. Orthocresol novolac type epoxy resin, etc.]; obtained by condensing or cocondensing the above phenolic compound with an aromatic aldehyde compound such as benzaldehyde or salicylaldehyde in the presence of an acidic catalyst. Epoxidized triphenylmethane-type phenolic resin; epoxidized novolak resin obtained by co-condensation of the above phenolic and naphtholic compounds with an aldehyde compound under an acidic catalyst A diphenylidyl ether that is a diglycidyl ether such as bisphenol A or bisphenol F; a biphenyl type epoxy resin that is a diglycidyl ether of an alkyl-substituted or unsubstituted biphenol; a diglycidyl of a stilbene phenol compound Stilbene type epoxy resins that are ethers; sulfur atom-containing epoxy resins that are diglycidyl ethers such as bisphenol S; polymers such as butanediol, polyethylene glycol, and polypropylene glycol Epoxy resin that is a glycidyl ether of chols; Glycidyl ester type epoxy resin that is a glycidyl ester of polyvalent carboxylic acid compounds such as phthalic acid, isophthalic acid, and tetrahydrophthalic acid; Glycidylamine-type epoxy resin obtained by substituting the activated hydrogen with a glycidyl group; dicyclopentadiene-type epoxy resin obtained by epoxidizing a co-condensation resin of dicyclopentadiene and a phenol compound; epoxidizing intramolecular olefin bonds Vinylcyclohexene diepoxide, 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, 2- (3,4-epoxy) cyclohexyl-5,5-spiro (3,4) Epoxy) cycloaliphatic epoxy resin such as cyclohexane-m-dioxane; paraxylylene-modified epoxy resin that is glycidyl ether of paraxylylene-modified phenol resin; metaxylylene-modified epoxy resin that is glycidyl ether of metaxylylene-modified phenol resin; glycidyl ether of terpene-modified phenol resin Terpene modified epoxy resin; dicyclopentadiene modified epoxy resin dicyclopentadiene modified epoxy resin; cyclopentadiene modified phenol resin glycidyl ether cyclopentadiene modified epoxy resin; polycyclic aromatic ring modified phenol resin glycidyl Polycyclic aromatic ring-modified epoxy resin which is ether; Naphthalene which is glycidyl ether of phenol resin containing naphthalene ring Ren type epoxy resin; Halogenated phenol novolak type epoxy resin; Hydroquinone type epoxy resin; Trimethylolpropane type epoxy resin; Linear aliphatic epoxy resin obtained by oxidizing olefinic bonds with peracid such as peracetic acid; Phenol aralkyl resin And an aralkyl type epoxy resin obtained by epoxidizing an aralkyl type phenol resin such as a naphthol aralkyl resin. Furthermore, an epoxidized product of a silicone resin, an epoxidized product of an acrylic resin, and the like are also exemplified as the epoxy resin. These epoxy resins may be used alone or in combination of two or more.
 上記エポキシ樹脂の中でも、耐リフロー性と流動性のバランスの観点から、ビフェニル型エポキシ樹脂、スチルベン型エポキシ樹脂、ジフェニルメタン型エポキシ樹脂、硫黄原子含有型エポキシ樹脂、ノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリフェニルメタン型エポキシ樹脂、共重合型エポキシ樹脂及びアラルキル型エポキシ樹脂からなる群より選ばれるエポキシ樹脂(これらを「特定エポキシ樹脂」と称する)が好ましい。特定エポキシ樹脂は、1種を単独で用いても2種以上を組み合わせて用いてもよい。 Among the above epoxy resins, biphenyl type epoxy resin, stilbene type epoxy resin, diphenylmethane type epoxy resin, sulfur atom containing type epoxy resin, novolac type epoxy resin, dicyclopentadiene type epoxy from the viewpoint of balance between reflow resistance and fluidity An epoxy resin selected from the group consisting of a resin, a triphenylmethane type epoxy resin, a copolymer type epoxy resin and an aralkyl type epoxy resin (these are referred to as “specific epoxy resins”) is preferable. A specific epoxy resin may be used individually by 1 type, or may be used in combination of 2 or more type.
 エポキシ樹脂が特定エポキシ樹脂を含む場合、特定エポキシ樹脂の性能を発揮する観点からは、その含有率がエポキシ樹脂全体の30質量%以上であることが好ましく、50質量%以上であることがより好ましい。 When the epoxy resin contains a specific epoxy resin, the content is preferably 30% by mass or more, more preferably 50% by mass or more of the entire epoxy resin from the viewpoint of exhibiting the performance of the specific epoxy resin. .
 特定エポキシ樹脂の中でも、流動性の観点からは、ビフェニル型エポキシ樹脂、スチルベン型エポキシ樹脂、ジフェニルメタン型エポキシ樹脂又は硫黄原子含有型エポキシ樹脂がより好ましく、耐熱性の観点からは、ジシクロペンタジエン型エポキシ樹脂、トリフェニルメタン型エポキシ樹脂又はアラルキル型エポキシ樹脂が好ましい。以下、好ましいエポキシ樹脂の具体例を示す。 Among specific epoxy resins, biphenyl type epoxy resins, stilbene type epoxy resins, diphenylmethane type epoxy resins or sulfur atom-containing type epoxy resins are more preferable from the viewpoint of fluidity, and dicyclopentadiene type epoxy is preferable from the viewpoint of heat resistance. A resin, a triphenylmethane type epoxy resin or an aralkyl type epoxy resin is preferred. Specific examples of preferable epoxy resins are shown below.
 ビフェニル型エポキシ樹脂は、ビフェニル骨格を有するエポキシ樹脂であれば特に限定されない。例えば、下記一般式(II)で表されるエポキシ樹脂が好ましい。下記一般式(II)で表されるエポキシ樹脂の中でもRのうち酸素原子が置換している位置を4及び4’位としたときの3,3’,5,5’位がメチル基であり、それ以外のRが水素原子であるYX-4000H(三菱ケミカル株式会社、商品名)、全てのRが水素原子である4,4’-ビス(2,3-エポキシプロポキシ)ビフェニル、全てのRが水素原子の場合及びRのうち酸素原子が置換している位置を4及び4’位としたときの3,3’,5,5’位がメチル基でそれ以外のRが水素原子である場合の混合品であるYL-6121H(三菱ケミカル株式会社、商品名)等が市販品として入手可能である。 The biphenyl type epoxy resin is not particularly limited as long as it is an epoxy resin having a biphenyl skeleton. For example, an epoxy resin represented by the following general formula (II) is preferable. Among the epoxy resins represented by the following general formula (II), the 3, 3 ′, 5, 5 ′ positions when the positions where oxygen atoms are substituted in R 8 are the 4 and 4 ′ positions are methyl groups. There, YX-4000H (Mitsubishi Chemical Corporation, trade name) other R 8 is a hydrogen atom, all the R 8 are hydrogen atoms 4,4'-bis (2,3-epoxypropoxy) biphenyl, When all R 8 are hydrogen atoms, and the positions where oxygen atoms are substituted in R 8 are the 4 and 4 ′ positions, the 3, 3 ′, 5, 5 ′ positions are methyl groups, and the other R YL-6121H (Mitsubishi Chemical Corporation, trade name), which is a mixture when 8 is a hydrogen atom, is commercially available.
Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012
 式(II)中、Rは水素原子、炭素数1~12のアルキル基又は炭素数4~18の芳香族基を示し、それぞれ全てが同一でも異なっていてもよい。nは平均値であり、0~10の数を示す。 In the formula (II), R 8 represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aromatic group having 4 to 18 carbon atoms, which may be all the same or different. n is an average value and represents a number from 0 to 10.
 スチルベン型エポキシ樹脂は、スチルベン骨格を有するエポキシ樹脂であれば特に限定されない。例えば、下記一般式(III)で表されるエポキシ樹脂が好ましい。下記一般式(III)で表されるエポキシ樹脂の中でも、Rのうち酸素原子が置換している位置を4及び4’位としたときの3,3’,5,5’位がメチル基であり、それ以外のRが水素原子であり、R10の全てが水素原子である場合と、Rのうち3,3’,5,5’位のうちの3つがメチル基であり、1つがt-ブチル基であり、それ以外のRが水素原子であり、R10の全てが水素原子である場合との混合品であるESLV-210(住友化学株式会社、商品名)等が市販品として入手可能である。 The stilbene type epoxy resin is not particularly limited as long as it is an epoxy resin having a stilbene skeleton. For example, an epoxy resin represented by the following general formula (III) is preferable. Among the epoxy resins represented by the following general formula (III), 3, 9 ′, 5, 5 ′ positions are methyl groups when R 9 is substituted with oxygen atoms at positions 4 and 4 ′. And R 9 other than that is a hydrogen atom, and all of R 10 are hydrogen atoms, and three of the 3, 9 ′, 5, 5 ′ positions of R 9 are methyl groups, ESLV-210 (Sumitomo Chemical Co., Ltd., trade name), which is a mixture of the case where one is a t-butyl group, the other R 9 is a hydrogen atom, and all of R 10 are hydrogen atoms, etc. It is available as a commercial product.
Figure JPOXMLDOC01-appb-C000013

 
Figure JPOXMLDOC01-appb-C000013

 
 式(III)中、R及びR10は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。nは平均値であり、0~10の数を示す。 In the formula (III), R 9 and R 10 each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and all may be the same or different. n is an average value and represents a number from 0 to 10.
 ジフェニルメタン型エポキシ樹脂は、ジフェニルメタン骨格を有するエポキシ樹脂であれば特に限定されない。例えば、下記一般式(IV)で表されるエポキシ樹脂が好ましい。下記一般式(IV)で表されるエポキシ樹脂の中でも、R11の全てが水素原子であり、R12のうち酸素原子が置換している位置を4及び4’位としたときの3,3’,5,5’位がメチル基であり、それ以外のR12が水素原子であるYSLV-80XY(新日鉄住金化学株式会社、商品名)等が市販品として入手可能である。 The diphenylmethane type epoxy resin is not particularly limited as long as it is an epoxy resin having a diphenylmethane skeleton. For example, an epoxy resin represented by the following general formula (IV) is preferable. Among the epoxy resins represented by the following general formula (IV), all of R 11 are hydrogen atoms, and 3, 3 when the positions where oxygen atoms are substituted in R 12 are the 4 and 4 ′ positions. YSLV-80XY (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which the ', 5,5'-position is a methyl group and the other R 12 is a hydrogen atom is commercially available.
Figure JPOXMLDOC01-appb-C000014

 
Figure JPOXMLDOC01-appb-C000014

 
 式(IV)中、R11及びR12は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。nは平均値であり、0~10の数を示す。 In the formula (IV), R 11 and R 12 each represent a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. n is an average value and represents a number from 0 to 10.
 硫黄原子含有型エポキシ樹脂は、硫黄原子を含有するエポキシ樹脂であれば特に限定されない。例えば、下記一般式(V)で表されるエポキシ樹脂が挙げられる。下記一般式(V)で表されるエポキシ樹脂の中でも、R13のうち酸素原子が置換している位置を4及び4’位としたときの3,3’位がt-ブチル基であり、6,6’位がメチル基であり、それ以外のR13が水素原子であるYSLV-120TE(新日鉄住金化学株式会社、商品名)等が市販品として入手可能である。 The sulfur atom-containing epoxy resin is not particularly limited as long as it is an epoxy resin containing a sulfur atom. For example, the epoxy resin represented with the following general formula (V) is mentioned. Among the epoxy resins represented by the following general formula (V), the 3 and 3 'positions when the positions where oxygen atoms are substituted in R 13 are the 4 and 4' positions are t-butyl groups, YSLV-120TE (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which the 6,6′-position is a methyl group and the other R 13 is a hydrogen atom is commercially available.
Figure JPOXMLDOC01-appb-C000015

 
Figure JPOXMLDOC01-appb-C000015

 
 式(V)中、R13は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。nは平均値であり、0~10の数を示す。 In the formula (V), R 13 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and all may be the same or different. n is an average value and represents a number from 0 to 10.
 ノボラック型エポキシ樹脂は、ノボラック型フェノール樹脂をエポキシ化して得られるエポキシ樹脂であれば、特に限定されない。例えば、フェノールノボラック樹脂、クレゾールノボラック樹脂、ナフトールノボラック樹脂等のノボラック型フェノール樹脂をグリリシジルエーテル化等の手法を用いてエポキシ化して得られるエポキシ樹脂が好ましく、下記一般式(VI)で表されるエポキシ樹脂がより好ましい。下記一般式(VI)で表されるエポキシ樹脂の中でも、R14の全てが水素原子であり、R15がメチル基であり、i=1であるESCN-190、ESCN-195(住友化学株式会社、商品名)、R14の全てが水素原子であり、i=0であるN-770、N-775(DIC株式会社、商品名)、R14の全てが水素原子であり、i=0である部分とi=1であり、R15が-CH(CH)-Phである部分を有するスチレン変性フェノールノボラック型エポキシ樹脂であるYDAN-1000-10C(新日鉄住金化学株式会社、商品名)、R14の全てが水素原子であり、i=1であり、R15がメチル基である部分とi=2であり、R15のうち一つがメチル基で一つがベンジル基である部分を有するベンジル基変性クレゾールノボラック型エポキシ樹脂であるHP-5600(DIC株式会社、商品名)等が市販品として入手可能である。 The novolac type epoxy resin is not particularly limited as long as it is an epoxy resin obtained by epoxidizing a novolac type phenol resin. For example, an epoxy resin obtained by epoxidizing a novolak-type phenol resin such as a phenol novolak resin, a cresol novolak resin, or a naphthol novolak resin using a method such as glycyridyl etherification is preferable, and is represented by the following general formula (VI) An epoxy resin is more preferable. Among the epoxy resins represented by the following general formula (VI), all of R 14 are hydrogen atoms, R 15 is a methyl group, and i = 1, ESCN-190, ESCN-195 (Sumitomo Chemical Co., Ltd.) , trade name), all R 14 is a hydrogen atom, N-770, N-775 is a i = 0 (DIC Corporation, trade name), all R 14 is a hydrogen atom, with i = 0 YDAN-1000-10C (Nippon Steel & Sumikin Chemical Co., Ltd., trade name), which is a styrene-modified phenol novolac type epoxy resin having a portion and a portion where i = 1 and R 15 is —CH (CH 3 ) —Ph, A benzyl having a moiety in which all of R 14 are hydrogen atoms, i = 1, R 15 is a methyl group and i = 2, and one of R 15 is a methyl group and one is a benzyl group Group-modified crezo HP-5600 (DIC Corporation, trade name) is a novolac-type epoxy resin and the like are available as a commercial product.
Figure JPOXMLDOC01-appb-C000016

 
Figure JPOXMLDOC01-appb-C000016

 
 式(VI)中、R14は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。R15は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数を示す。nは平均値であり、0~10の数を示す。 In the formula (VI), R 14 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. R 15 represents a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. i each independently represents an integer of 0 to 3. n is an average value and represents a number from 0 to 10.
 ジシクロペンタジエン型エポキシ樹脂は、ジシクロペンタジエン骨格を有する化合物を原料としてエポキシ化して得られるエポキシ樹脂であれば特に限定されない。例えば、下記一般式(VII)で表されるエポキシ樹脂が好ましい。下記一般式(VII)で表されるエポキシ樹脂の中でも、i=0であるHP-7200(DIC株式会社、商品名)等が市販品として入手可能である。 The dicyclopentadiene type epoxy resin is not particularly limited as long as it is an epoxy resin obtained by epoxidizing a compound having a dicyclopentadiene skeleton as a raw material. For example, an epoxy resin represented by the following general formula (VII) is preferable. Among epoxy resins represented by the following general formula (VII), HP-7200 (DIC Corporation, trade name) where i = 0 is available as a commercial product.
Figure JPOXMLDOC01-appb-C000017

 
Figure JPOXMLDOC01-appb-C000017

 
 式(VII)中、R16は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数を示す。nは平均値であり、0~10の数を示す。 In the formula (VII), R 16 represents a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different. i each independently represents an integer of 0 to 3. n is an average value and represents a number from 0 to 10.
 トリフェニルメタン型エポキシ樹脂は、トリフェニルメタン骨格を持つ化合物を原料とするエポキシ樹脂であれば特に制限されない。例えば、トリフェニルメタン骨格を持つ化合物とフェノール性水酸基を有する化合物とのノボラック型フェノール樹脂等のトリフェニルメタン型フェノール樹脂をグリシジルエーテル化して得られるエポキシ樹脂が好ましく、下記一般式(VIII)で表されるエポキシ樹脂がより好ましい。下記一般式(VIII)で表されるエポキシ樹脂の中でも、iが0であり、kが0である1032H60(三菱ケミカル株式会社、商品名)、EPPN-502H(日本化薬株式会社、商品名)等が市販品として入手可能である。 The triphenylmethane type epoxy resin is not particularly limited as long as it is an epoxy resin made from a compound having a triphenylmethane skeleton. For example, an epoxy resin obtained by glycidyl etherification of a triphenylmethane type phenol resin such as a novolak type phenol resin of a compound having a triphenylmethane skeleton and a compound having a phenolic hydroxyl group is preferable, and is represented by the following general formula (VIII). More preferred is an epoxy resin. Among epoxy resins represented by the following general formula (VIII), 1032H60 (Mitsubishi Chemical Corporation, trade name), i is 0 and k is 0, EPPN-502H (Nippon Kayaku Co., Ltd., trade name) Etc. are available as commercial products.
Figure JPOXMLDOC01-appb-C000018

 
Figure JPOXMLDOC01-appb-C000018

 
 式(VIII)中、R17及びR18は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数、kは各々独立に0~4の整数を示す。nは平均値であり、0~10の数を示す。 In the formula (VIII), R 17 and R 18 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. i is each independently an integer of 0 to 3, and k is each independently an integer of 0 to 4. n is an average value and represents a number from 0 to 10.
 ナフトール化合物及びフェノール化合物と、アルデヒド化合物とから得られるノボラック樹脂をエポキシ化した共重合型エポキシ樹脂は、ナフトール骨格を有する化合物及びフェノール骨格を有する化合物を原料とするエポキシ樹脂であれば、特に限定されない。例えば、ナフトール骨格を有する化合物及びフェノール骨格を有する化合物を用いたノボラック型フェノール樹脂をグリシジルエーテル化して得られるエポキシ樹脂が好ましく、下記一般式(IX)で表されるエポキシ樹脂がより好ましい。下記一般式(IX)で表されるエポキシ樹脂の中でも、R21がメチル基でiが1であり、jが0であり、kが0であるNC-7300(日本化薬株式会社、商品名)等が市販品として入手可能である。 The copolymerization type epoxy resin obtained by epoxidizing a novolak resin obtained from a naphthol compound, a phenol compound, and an aldehyde compound is not particularly limited as long as it is an epoxy resin made from a compound having a naphthol skeleton and a compound having a phenol skeleton. . For example, an epoxy resin obtained by glycidyl etherification of a novolac type phenol resin using a compound having a naphthol skeleton and a compound having a phenol skeleton is preferable, and an epoxy resin represented by the following general formula (IX) is more preferable. Among the epoxy resins represented by the following general formula (IX), NC-7300 (Nippon Kayaku Co., Ltd., trade name) in which R 21 is a methyl group, i is 1, j is 0, and k is 0 ) Etc. are available as commercial products.
Figure JPOXMLDOC01-appb-C000019

 
Figure JPOXMLDOC01-appb-C000019

 
 式(IX)中、R19~R21は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数、jは各々独立に0~2の整数、kは各々独立に0~4の整数を示す。l及びmはそれぞれ平均値であり、0~10の数であり、(l+m)は0~10の数を示す。式(IX)で表されるエポキシ樹脂の末端は、下記式(IX-1)又は(IX-2)のいずれか一方である。式(IX-1)及び(IX-2)において、R19~R21は、i、j及びkの定義は式(IX)におけるR19~R21は、i、j及びkの定義と同じである。nは1(メチレン基を介して結合する場合)又は0(メチレン基を介して結合しない場合)である。 In formula (IX), R 19 to R 21 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. i is independently an integer of 0 to 3, j is independently of an integer of 0 to 2, and k is independently of an integer of 0 to 4. Each of l and m is an average value and is a number from 0 to 10, and (l + m) is a number from 0 to 10. The terminal of the epoxy resin represented by the formula (IX) is one of the following formulas (IX-1) and (IX-2). In formulas (IX-1) and (IX-2), R 19 to R 21 are as defined for i, j and k, and R 19 to R 21 in formula (IX) are the same as the definitions for i, j and k. It is. n is 1 (when bonded via a methylene group) or 0 (when not bonded via a methylene group).
Figure JPOXMLDOC01-appb-C000020

 
Figure JPOXMLDOC01-appb-C000020

 
 上記一般式(IX)で表されるエポキシ樹脂としては、l個の構成単位及びm個の構成単位をランダムに含むランダム共重合体、交互に含む交互共重合体、規則的に含む共重合体、ブロック状に含むブロック共重合体等が挙げられる。これらのいずれか1種を単独で用いても、2種以上を組み合わせて用いてもよい。 Examples of the epoxy resin represented by the general formula (IX) include a random copolymer containing l constituent units and m constituent units at random, an alternating copolymer containing alternating units, and a copolymer containing regular units. And a block copolymer contained in a block form. Any one of these may be used alone, or two or more may be used in combination.
 共重合型エポキシ樹脂としては、下記2種の構造単位をランダム、交互又はブロックの順序で含むメトキシナフタレン・クレゾールホルムアルデヒド共縮合型エポキシ樹脂である、下記の一般式で表されるエピクロンHP-5000(DIC株式会社、商品名)もまた好ましい。下記一般式では、n及びmはそれぞれ平均値であり、0~10の数であり、(n+m)は0~10の数を示し、好ましくはn及びmはそれぞれ平均値であり、1~9の数であり、(n+m)は2~10の数を示す。 As the copolymerization type epoxy resin, epiklone HP-5000 represented by the following general formula, which is a methoxynaphthalene / cresol formaldehyde cocondensation type epoxy resin containing the following two structural units in random, alternating or block order: DIC Corporation, trade name) is also preferred. In the following general formula, n and m are each an average value and are a number from 0 to 10, and (n + m) is a number from 0 to 10, preferably n and m are each an average value, and 1 to 9 (N + m) is a number from 2 to 10.
Figure JPOXMLDOC01-appb-C000021

 
Figure JPOXMLDOC01-appb-C000021

 
 アラルキル型エポキシ樹脂は、フェノール、クレゾール等のフェノール化合物及びナフトール、ジメチルナフトール等のナフトール化合物からなる群より選ばれる少なくとも1種と、ジメトキシパラキシレン、ビス(メトキシメチル)ビフェニル又はこれらの誘導体から合成されるフェノール樹脂と、を原料とするエポキシ樹脂であれば、特に限定されない。例えば、フェノール、クレゾール等のフェノール化合物及びナフトール、ジメチルナフトール等のナフトール化合物からなる群より選ばれる少なくとも1種と、ジメトキシパラキシレン、ビス(メトキシメチル)ビフェニル又はこれらの誘導体とから合成されるフェノール樹脂をグリシジルエーテル化して得られるエポキシ樹脂が好ましく、下記一般式(X)及び(XI)で表されるエポキシ樹脂がより好ましい。 The aralkyl type epoxy resin is synthesized from at least one selected from the group consisting of phenol compounds such as phenol and cresol and naphthol compounds such as naphthol and dimethylnaphthol, and dimethoxyparaxylene, bis (methoxymethyl) biphenyl, or derivatives thereof. If it is an epoxy resin which uses a phenol resin as a raw material, it will not be specifically limited. For example, a phenol resin synthesized from at least one selected from the group consisting of phenol compounds such as phenol and cresol and naphthol compounds such as naphthol and dimethylnaphthol, and dimethoxyparaxylene, bis (methoxymethyl) biphenyl, or derivatives thereof An epoxy resin obtained by glycidyl etherification is preferable, and an epoxy resin represented by the following general formulas (X) and (XI) is more preferable.
 下記一般式(X)で表されるエポキシ樹脂の中でも、iが0であり、R38が水素原子であるNC-3000S(日本化薬株式会社、商品名)、iが0であり、R38が水素原子であるエポキシ樹脂と一般式(II)の全てのRが水素原子であるエポキシ樹脂を質量比80:20で混合したCER-3000(日本化薬株式会社、商品名)等が市販品として入手可能である。また、下記一般式(XI)で表されるエポキシ樹脂の中でも、iが0であり、jが0であり、kが0であるESN-175(新日鉄住金化学株式会社、商品名)等が市販品として入手可能である。 Among the epoxy resins represented by the following general formula (X), i is 0, R- 38 is a hydrogen atom, NC-3000S (Nippon Kayaku Co., Ltd., trade name), i is 0, R 38 CER-3000 (Nippon Kayaku Co., Ltd., trade name), in which an epoxy resin in which hydrogen atom is a hydrogen atom and an epoxy resin in which all R 8 in the general formula (II) are hydrogen atoms in a mass ratio of 80:20, is commercially available It is available as a product. Among epoxy resins represented by the following general formula (XI), ESN-175 (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which i is 0, j is 0, and k is 0 is commercially available. It is available as a product.
Figure JPOXMLDOC01-appb-C000022

 
Figure JPOXMLDOC01-appb-C000022

 
 式(X)及び(XI)において、R38は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。R37、R39~R41は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iはそれぞれ独立に0~3の整数であり、jはそれぞれ独立に0~2の整数であり、kはそれぞれ独立に0~4の整数であり、lはそれぞれ独立に0~6の整数を示す。nは平均値であり、それぞれ独立に0~10の数である。 In the formulas (X) and (XI), R 38 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. R 37 and R 39 to R 41 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. each i is independently an integer from 0 to 3, j is each independently an integer from 0 to 2, k is each independently an integer from 0 to 4, and l is each independently an integer from 0 to 6. Show. n is an average value and is independently a number from 0 to 10.
 上記一般式(II)~(XI)中のR~R21及びR37~R41について、「それぞれ全てが同一でも異なっていてもよい」とは、例えば、式(II)中の8~88個のRの全てが同一でも異なっていてもよいことを意味している。他のR~R21及びR37~R41についても、式中に含まれるそれぞれの個数について全てが同一でも異なっていてもよいことを意味している。また、R~R21及びR37~R41はそれぞれが同一でも異なっていてもよい。例えば、RとR10の全てについて同一でも異なっていてもよい。
 また、一般式(III)~(XI)における炭素数1~18の有機基はアルキル基又はアリール基であることが好ましい。
Regarding R 8 to R 21 and R 37 to R 41 in the above general formulas (II) to (XI), “all may be the same or different” means, for example, 8 to 8 in the formula (II) It means that all 88 R 8 may be the same or different. The other R 9 to R 21 and R 37 to R 41 also mean that all the numbers contained in the formula may be the same or different. R 8 to R 21 and R 37 to R 41 may be the same or different. For example, all of R 9 and R 10 may be the same or different.
In the general formulas (III) to (XI), the organic group having 1 to 18 carbon atoms is preferably an alkyl group or an aryl group.
 上記一般式(II)~(XI)中のnは、平均値であり、それぞれ独立に0~10の範囲であることが好ましい。nが10以下であると樹脂成分の溶融粘度が高くなりすぎず、硬化性樹脂組成物の溶融成形時の粘度が低下し、充填不良、ボンディングワイヤ(素子とリードを接続する金線)の変形等の発生が抑制される傾向にある。nは0~4の範囲に設定されることがより好ましい。 In the above general formulas (II) to (XI), n is an average value and is preferably independently in the range of 0 to 10. When n is 10 or less, the melt viscosity of the resin component does not become too high, the viscosity at the time of melt molding of the curable resin composition decreases, filling failure, deformation of the bonding wire (gold wire connecting the element and the lead) Etc. tend to be suppressed. More preferably, n is set in the range of 0-4.
 硬化性樹脂の官能基当量(エポキシ樹脂の場合は、エポキシ当量)は特に制限されない。成形性、耐リフロー性及び電気的信頼等の各種特性バランスの観点からは、硬化性樹脂の官能基当量は、100g/eq~1000g/eqであることが好ましく、150g/eq~500g/eqであることがより好ましい。 The functional group equivalent of the curable resin (epoxy equivalent in the case of epoxy resin) is not particularly limited. From the viewpoint of balance of various properties such as moldability, reflow resistance and electrical reliability, the functional group equivalent of the curable resin is preferably 100 g / eq to 1000 g / eq, and preferably 150 g / eq to 500 g / eq. More preferably.
 硬化性樹脂の軟化点又は融点は特に制限されない。成形性と耐リフロー性の観点からは40℃~180℃であることが好ましく、硬化性樹脂組成物の調製の際の取扱い性の観点からは50℃~130℃であることがより好ましい。 The softening point or melting point of the curable resin is not particularly limited. From the viewpoint of moldability and reflow resistance, the temperature is preferably 40 ° C to 180 ° C, and from the viewpoint of handleability when preparing the curable resin composition, it is more preferably 50 ° C to 130 ° C.
 硬化性樹脂組成物中の硬化性樹脂の含有率は、強度、流動性、耐熱性、成形性等の観点から0.5質量%~50質量%であることが好ましく、2質量%~30質量%であることがより好ましい。 The content of the curable resin in the curable resin composition is preferably 0.5% by mass to 50% by mass from the viewpoint of strength, fluidity, heat resistance, moldability, and the like, and 2% by mass to 30% by mass. % Is more preferable.
(硬化剤)
 硬化性樹脂組成物は、硬化剤を含んでもよい。硬化剤の種類は特に制限されず、硬化性樹脂の種類、硬化性樹脂組成物の所望の特性等に応じて選択できる。
 硬化性樹脂がエポキシ樹脂である場合の硬化剤としては、フェノール硬化剤、アミン硬化剤、酸無水物硬化剤、ポリメルカプタン硬化剤、ポリアミノアミド硬化剤、イソシアネート硬化剤、ブロックイソシアネート硬化剤等が挙げられる。硬化性及びポットライフの両立の観点からはフェノール硬化剤、アミン硬化剤及び酸無水物硬化剤からなる群より選択される少なくとも1種が好ましく、電気的信頼性の観点からはフェノール硬化剤がより好ましい。
(Curing agent)
The curable resin composition may contain a curing agent. The type of the curing agent is not particularly limited, and can be selected according to the type of the curable resin, the desired characteristics of the curable resin composition, and the like.
Examples of the curing agent when the curable resin is an epoxy resin include a phenol curing agent, an amine curing agent, an acid anhydride curing agent, a polymercaptan curing agent, a polyaminoamide curing agent, an isocyanate curing agent, and a blocked isocyanate curing agent. It is done. From the viewpoint of compatibility between curability and pot life, at least one selected from the group consisting of a phenol curing agent, an amine curing agent and an acid anhydride curing agent is preferable, and from the viewpoint of electrical reliability, a phenol curing agent is more preferable. preferable.
 フェノール硬化剤としては、例えば、1分子中に2個以上のフェノール性水酸基を有するフェノール樹脂及び多価フェノール化合物が挙げられる。具体的には、レゾルシン、カテコール、ビスフェノールA、ビスフェノールF、置換又は非置換のビフェノール等の多価フェノール化合物;フェノール、クレゾール、キシレノール、レゾルシン、カテコール、ビスフェノールA、ビスフェノールF、フェニルフェノール、アミノフェノール等のフェノール化合物及びα-ナフトール、β-ナフトール、ジヒドロキシナフタレン等のナフトール化合物からなる群より選ばれる少なくとも一種のフェノール性化合物と、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、ベンズアルデヒド、サリチルアルデヒド等のアルデヒド化合物とを酸性触媒下で縮合又は共縮合させて得られるノボラック型フェノール樹脂;上記フェノール性化合物と、ジメトキシパラキシレン、ビス(メトキシメチル)ビフェニル等とから合成されるフェノールアラルキル樹脂、ナフトールアラルキル樹脂等のアラルキル型フェノール樹脂;パラキシリレン及び/又はメタキシリレン変性フェノール樹脂;メラミン変性フェノール樹脂;テルペン変性フェノール樹脂;上記フェノール性化合物と、ジシクロペンタジエンとから共重合により合成されるジシクロペンタジエン型フェノール樹脂及びジシクロペンタジエン型ナフトール樹脂;シクロペンタジエン変性フェノール樹脂;多環芳香環変性フェノール樹脂;ビフェニル型フェノール樹脂;上記フェノール性化合物と、ベンズアルデヒド、サリチルアルデヒド等の芳香族アルデヒド化合物とを酸性触媒下で縮合又は共縮合させて得られるトリフェニルメタン型フェノール樹脂;これら2種以上を共重合して得たフェノール樹脂などが挙げられる。これらのフェノール硬化剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。 Examples of the phenol curing agent include phenol resins and polyhydric phenol compounds having two or more phenolic hydroxyl groups in one molecule. Specifically, polyphenol compounds such as resorcin, catechol, bisphenol A, bisphenol F, substituted or unsubstituted biphenol; phenol, cresol, xylenol, resorcin, catechol, bisphenol A, bisphenol F, phenylphenol, aminophenol, etc. And at least one phenolic compound selected from the group consisting of naphthol compounds such as α-naphthol, β-naphthol and dihydroxynaphthalene, and aldehyde compounds such as formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde and salicylaldehyde Novolac-type phenol resin obtained by condensation or co-condensation under a catalyst; the above phenolic compound, dimethoxyparaxylene, bis (methoxy Aralkyl type phenol resins such as phenol aralkyl resins and naphthol aralkyl resins synthesized from methyl) biphenyl, etc .; paraxylylene and / or metaxylylene modified phenol resins; melamine modified phenol resins; terpene modified phenol resins; Dicyclopentadiene-type phenol resin and dicyclopentadiene-type naphthol resin synthesized by copolymerization with pentadiene; cyclopentadiene-modified phenol resin; polycyclic aromatic ring-modified phenol resin; biphenyl-type phenol resin; the above-mentioned phenolic compound, benzaldehyde, Triphenylmethane type phenolic resin obtained by condensation or cocondensation with an aromatic aldehyde compound such as salicylaldehyde under an acidic catalyst; Phenol resins obtained by combined. These phenol curing agents may be used alone or in combination of two or more.
 フェノール硬化剤の中でも、耐リフロー性の観点からはアラルキル型フェノール樹脂、ジシクロペンタジエン型フェノール樹脂、トリフェニルメタン型フェノール樹脂、ベンズアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂、及びノボラック型フェノール樹脂からなる群より選択される少なくとも1種(これらを「特定フェノール硬化剤」と称する)が好ましい。特定フェノール硬化剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。 Among the phenol curing agents, from the viewpoint of reflow resistance, an aralkyl type phenol resin, a dicyclopentadiene type phenol resin, a triphenylmethane type phenol resin, a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, and At least one selected from the group consisting of novolak-type phenolic resins (these are referred to as “specific phenol curing agents”) is preferable. A specific phenol hardening | curing agent may be used individually by 1 type, or may be used in combination of 2 or more type.
 硬化剤が特定フェノール硬化剤を含む場合、それらの性能を充分に発揮する観点から、特定フェノール硬化剤の含有率は硬化剤全体の30質量%以上であることが好ましく、50質量%以上であることがより好ましい。 In the case where the curing agent contains a specific phenol curing agent, the content of the specific phenol curing agent is preferably 30% by mass or more, more preferably 50% by mass or more of the entire curing agent from the viewpoint of sufficiently exerting the performance. It is more preferable.
 アラルキル型フェノール樹脂としては、フェノール性化合物と、ジメトキシパラキシレン、ビス(メトキシメチル)ビフェニル等とから合成されるフェノールアラルキル樹脂、ナフトールアラルキル樹脂等が挙げられる。アラルキル型フェノール樹脂は、更に他のフェノール樹脂と共重合していてもよい。共重合したアラルキル型フェノール樹脂としては、ベンズアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂、サリチルアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂、ノボラック型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂等が挙げられる。 Examples of the aralkyl type phenol resin include a phenol aralkyl resin and a naphthol aralkyl resin synthesized from a phenolic compound, dimethoxyparaxylene, bis (methoxymethyl) biphenyl and the like. The aralkyl type phenol resin may be further copolymerized with another phenol resin. Examples of the copolymerized aralkyl type phenol resin include a copolymer type phenol resin of a benzaldehyde type phenol resin and an aralkyl type phenol resin, a copolymer type phenol resin of a salicylaldehyde type phenol resin and an aralkyl type phenol resin, and a novolac type phenol resin. Examples thereof include copolymer type phenol resins with aralkyl type phenol resins.
 アラルキル型フェノール樹脂は、フェノール化合物及びナフトール化合物からなる群より選ばれる少なくとも1種と、ジメトキシパラキシレン、ビス(メトキシメチル)ビフェニル又はこれらの誘導体と、から合成されるフェノール樹脂であれば特に限定されない。例えば、下記一般式(XII)~(XIV)で表されるフェノール樹脂が好ましい。 The aralkyl type phenol resin is not particularly limited as long as it is a phenol resin synthesized from at least one selected from the group consisting of a phenol compound and a naphthol compound and dimethoxyparaxylene, bis (methoxymethyl) biphenyl, or a derivative thereof. . For example, phenol resins represented by the following general formulas (XII) to (XIV) are preferable.
Figure JPOXMLDOC01-appb-C000023

 
Figure JPOXMLDOC01-appb-C000023

 
 式(XII)~(XIV)において、R23は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。R22、R24、R25及びR28は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。R26及びR27は水酸基又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iはそれぞれ独立に0~3の整数であり、jはそれぞれ独立に0~2の整数であり、kはそれぞれ独立に0~4の整数であり、pはそれぞれ独立に0~4の整数である。nは平均値であり、それぞれ独立に0~10の数である。 In the formulas (XII) to (XIV), R 23 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. R 22 , R 24 , R 25 and R 28 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. R 26 and R 27 each represent a hydroxyl group or a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. i is each independently an integer from 0 to 3, j is each independently an integer from 0 to 2, k is each independently an integer from 0 to 4, and p is each independently an integer from 0 to 4. is there. n is an average value and is independently a number from 0 to 10.
 上記一般式(XII)で表されるフェノール樹脂の中でも、iが0であり、R23が全て水素原子であるMEH-7851(明和化成株式会社、商品名)等が市販品として入手可能である。 Among the phenol resins represented by the above general formula (XII), MEH-7851 (Maywa Kasei Co., Ltd., trade name) in which i is 0 and all R 23 are hydrogen atoms is commercially available. .
 上記一般式(XIII)で表されるフェノール樹脂の中でも、iが0であり、kが0であるXL-225、XLC(三井化学株式会社、商品名)、MEH-7800(明和化成株式会社、商品名)等が市販品として入手可能である。 Among the phenol resins represented by the general formula (XIII), XL-225, XLC (Mitsui Chemicals, trade name), MEH-7800 (Maywa Kasei Co., Ltd.), where i is 0 and k is 0 (Trade name) etc. are commercially available.
 上記一般式(XIV)で表されるフェノール樹脂の中でも、jが0であり、kが0であり、pが0であるSN-170(新日鉄住金化学株式会社、商品名)、jが0であり、kが1であり、R27が水酸基であり、pが0であるSN-395(新日鉄住金化学株式会社、商品名)等が市販品として入手可能である。 Among the phenol resins represented by the general formula (XIV), SN-170 (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which j is 0, k is 0, and p is 0, j is 0 Yes, SN-395 (Nippon Steel & Sumikin Chemical Co., Ltd., trade name) in which k is 1, R 27 is a hydroxyl group and p is 0 is available as a commercial product.
 ジシクロペンタジエン型フェノール樹脂は、ジシクロペンタジエン骨格を有する化合物を原料として得られるフェノール樹脂であれば特に限定されない。例えば、下記一般式(XV)で表されるフェノール樹脂が好ましい。下記一般式(XV)で表されるフェノール樹脂の中でも、iが0であるDPP(新日本石油化学株式会社、商品名)等が市販品として入手可能である。 The dicyclopentadiene type phenol resin is not particularly limited as long as it is a phenol resin obtained using a compound having a dicyclopentadiene skeleton as a raw material. For example, a phenol resin represented by the following general formula (XV) is preferable. Among the phenol resins represented by the following general formula (XV), DPP (Shin Nippon Petrochemical Co., Ltd., trade name) in which i is 0 is available as a commercial product.
Figure JPOXMLDOC01-appb-C000024

 
Figure JPOXMLDOC01-appb-C000024

 
 式(XV)中、R29は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数を示す。nは平均値であり、0~10の数を示す。 In the formula (XV), R 29 represents a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different. i each independently represents an integer of 0 to 3. n is an average value and represents a number from 0 to 10.
 トリフェニルメタン型フェノール樹脂は、トリフェニルメタン骨格を有する化合物を原料として得られるフェノール樹脂であれば特に限定されない。例えば、下記一般式(XVI)で表されるフェノール樹脂が好ましい。 The triphenylmethane type phenol resin is not particularly limited as long as it is a phenol resin obtained using a compound having a triphenylmethane skeleton as a raw material. For example, a phenol resin represented by the following general formula (XVI) is preferable.
 下記一般式(XVI)で表されるフェノール樹脂の中でも、iが0であり、kが0であるMEH-7500(明和化成株式会社、商品名)等が市販品として入手可能である。 Among the phenol resins represented by the following general formula (XVI), MEH-7500 (Maywa Kasei Co., Ltd., trade name) in which i is 0 and k is 0 is commercially available.
Figure JPOXMLDOC01-appb-C000025

 
Figure JPOXMLDOC01-appb-C000025

 
 式(XVI)中、R30及びR31は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iはそれぞれ独立に0~3の整数であり、kはそれぞれ独立に0~4の整数である。nは平均値であり、0~10の数である。 In formula (XVI), R 30 and R 31 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. i is each independently an integer of 0 to 3, and k is each independently an integer of 0 to 4. n is an average value and is a number from 0 to 10.
 ベンズアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂は、ベンズアルデヒド骨格を有する化合物を原料として得られるフェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂であれば特に限定されない。例えば、下記一般式(XVII)で表されるフェノール樹脂が好ましい。 The copolymeric phenol resin of the benzaldehyde type phenol resin and the aralkyl type phenol resin is not particularly limited as long as it is a copolymer type phenol resin of a phenol resin and an aralkyl type phenol resin obtained using a compound having a benzaldehyde skeleton as a raw material. For example, a phenol resin represented by the following general formula (XVII) is preferable.
 下記一般式(XVII)で表されるフェノール樹脂の中でも、iが0であり、kが0であり、qが0であるHE-510(エア・ウォーター・ケミカル株式会社、商品名)等が市販品として入手可能である。 Among phenol resins represented by the following general formula (XVII), HE-510 (Air Water Chemical Co., Ltd., trade name) in which i is 0, k is 0, and q is 0 is commercially available. It is available as a product.
Figure JPOXMLDOC01-appb-C000026

 
Figure JPOXMLDOC01-appb-C000026

 
 式(XVII)中、R32~R34は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iはそれぞれ独立に0~3の整数であり、kはそれぞれ独立に0~4の整数であり、qはそれぞれ独立に0~5の整数である。l及びmはそれぞれ平均値であり、それぞれ独立に0~11の数である。ただし、lとmの合計は1~11の数である。 In formula (XVII), R 32 to R 34 each represent a monovalent organic group having 1 to 18 carbon atoms, and may be all the same or different. i is each independently an integer of 0 to 3, k is independently an integer of 0 to 4, and q is independently an integer of 0 to 5. l and m are average values, each independently a number from 0 to 11. However, the sum of l and m is a number from 1 to 11.
 ノボラック型フェノール樹脂は、フェノール化合物及びナフトール化合物からなる群より選ばれる少なくとも1種のフェノール性化合物と、アルデヒド化合物とを酸性触媒下で縮合又は共縮合させて得られるフェノール樹脂であれば特に限定されない。例えば、下記一般式(XVIII)で表されるフェノール樹脂が好ましい。 The novolak-type phenol resin is not particularly limited as long as it is a phenol resin obtained by condensing or co-condensing at least one phenolic compound selected from the group consisting of a phenol compound and a naphthol compound and an aldehyde compound under an acidic catalyst. . For example, a phenol resin represented by the following general formula (XVIII) is preferable.
 下記一般式(XVIII)で表されるフェノール樹脂の中でも、iが0であり、R35が全て水素原子であるタマノル758、759(荒川化学工業株式会社、商品名)、HP-850N(日立化成株式会社、商品名)等が市販品として入手可能である。 Among the phenolic resins represented by the following general formula (XVIII), Tamanols 758 and 759 (Arakawa Chemical Industries, Ltd., trade name) in which i is 0 and all R 35 are hydrogen atoms, HP-850N (Hitachi Chemical) Co., Ltd., trade name) etc. are available as commercial products.
Figure JPOXMLDOC01-appb-C000027

 
Figure JPOXMLDOC01-appb-C000027

 
 式(XVIII)中、R35は水素原子又は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。R36は炭素数1~18の1価の有機基を示し、それぞれ全てが同一でも異なっていてもよい。iは各々独立に0~3の整数を示す。nは平均値であり、0~10の数を示す。 In the formula (XVIII), R 35 represents a hydrogen atom or a monovalent organic group having 1 to 18 carbon atoms, which may be all the same or different. R 36 represents a monovalent organic group having 1 to 18 carbon atoms, and each may be the same or different. i each independently represents an integer of 0 to 3. n is an average value and represents a number from 0 to 10.
 上記一般式(XII)~(XVIII)におけるR22~R36について記載した「それぞれ全てが同一でも異なっていてもよい」は、例えば、式(XII)中のi個のR22の全てが同一でも相互に異なっていてもよいことを意味している。他のR23~R36についても、式中に含まれるそれぞれの個数について全てが同一でも相互に異なっていてもよいことを意味している。また、R22~R36は、それぞれが同一でも異なっていてもよい。例えば、R22及びR23の全てについて同一でも異なっていてもよく、R30及びR31の全てについて同一でも異なっていてもよい。 “All may be the same or different” described for R 22 to R 36 in the general formulas (XII) to (XVIII) is, for example, that all i R 22s in the formula (XII) are the same. But it means they can be different from each other. For the other R 23 to R 36 , it means that all of the numbers contained in the formula may be the same or different from each other. R 22 to R 36 may be the same or different. For example, all of R 22 and R 23 may be the same or different, and all of R 30 and R 31 may be the same or different.
 上記一般式(XII)~(XVIII)におけるnは、0~10の範囲であることが好ましい。10以下であると樹脂成分の溶融粘度が高くなりすぎず、硬化性樹脂組成物の溶融成形時の粘度も低くなり、未充填不良やボンディングワイヤ(素子とリードを接続する金線)の変形が発生し難くなる。1分子中の平均nは0~4の範囲に設定されることが好ましい。 In the above general formulas (XII) to (XVIII), n is preferably in the range of 0 to 10. If it is 10 or less, the melt viscosity of the resin component does not become too high, the viscosity at the time of melt molding of the curable resin composition also decreases, and unfilled defects and bonding wire (gold wire connecting the element and the lead) are deformed. It becomes difficult to occur. The average n per molecule is preferably set in the range of 0-4.
 硬化剤の官能基当量(フェノール硬化剤の場合は水酸基当量)は、特に制限されない。成形性、耐リフロー性、電気的信頼性等の各種特性バランスの観点からは、70g/eq~1000g/eqであることが好ましく、80g/eq~500g/eqであることがより好ましい。   The functional group equivalent of the curing agent (hydroxyl equivalent in the case of a phenol curing agent) is not particularly limited. From the viewpoint of balance of various properties such as moldability, reflow resistance, and electrical reliability, it is preferably 70 g / eq to 1000 g / eq, and more preferably 80 g / eq to 500 g / eq. *
 硬化剤の軟化点又は融点は、特に制限されない。成形性と耐リフロー性の観点からは、40℃~180℃であることが好ましく、硬化性樹脂組成物の製造時における取扱い性の観点からは、50℃~130℃であることがより好ましい。   The softening point or melting point of the curing agent is not particularly limited. From the viewpoint of moldability and reflow resistance, it is preferably 40 ° C to 180 ° C, and from the viewpoint of handleability during the production of the curable resin composition, it is more preferably 50 ° C to 130 ° C. *
 硬化性樹脂と硬化剤との当量比、すなわち硬化性樹脂中の官能基数に対する硬化剤中の官能基数の比(硬化剤中の官能基数/硬化性樹脂中の官能基数)は、特に制限されない。それぞれの未反応分を少なく抑える関連からは、0.5~2.0の範囲に設定されることが好ましく、0.6~1.3の範囲に設定されることがより好ましい。成形性と耐リフロー性の観点からは、0.8~1.2の範囲に設定されることがさらに好ましい。 The equivalent ratio between the curable resin and the curing agent, that is, the ratio of the number of functional groups in the curing agent to the number of functional groups in the curable resin (the number of functional groups in the curing agent / the number of functional groups in the curable resin) is not particularly limited. From the viewpoint of reducing the amount of each unreacted component, it is preferably set in the range of 0.5 to 2.0, and more preferably in the range of 0.6 to 1.3. From the viewpoint of moldability and reflow resistance, it is more preferable to set it in the range of 0.8 to 1.2.
(硬化促進剤)
 硬化性樹脂組成物は、硬化促進剤を含んでもよい。硬化促進剤の種類は特に制限されず、硬化性樹脂の種類、硬化性樹脂組成物の所望の特性等に応じて選択できる。
(Curing accelerator)
The curable resin composition may contain a curing accelerator. The kind in particular of hardening accelerator is not restrict | limited, It can select according to the kind of curable resin, the desired characteristic of curable resin composition, etc.
 硬化性及び流動性の観点からは、硬化促進剤はホスホニウム化合物を含むことが好ましい。ホスホニウム化合物として具体的には、トリフェニルホスフィン、ジフェニル(p-トリル)ホスフィン、トリス(アルキルフェニル)ホスフィン、トリス(アルコキシフェニル)ホスフィン、トリス(アルキル・アルコキシフェニル)ホスフィン、トリス(ジアルキルフェニル)ホスフィン、トリス(トリアルキルフェニル)ホスフィン、トリス(テトラアルキルフェニル)ホスフィン、トリス(ジアルコキシフェニル)ホスフィン、トリス(トリアルコキシフェニル)ホスフィン、トリス(テトラアルコキシフェニル)ホスフィン、トリアルキルホスフィン、ジアルキルアリールホスフィン、アルキルジアリールホスフィン等の三級ホスフィンと、無水マレイン酸、1,4-ベンゾキノン、2,5-トルキノン、1,4-ナフトキノン、2,3-ジメチルベンゾキノン、2,6-ジメチルベンゾキノン、2,3-ジメトキシ-5-メチル-1,4-ベンゾキノン、2,3-ジメトキシ-1,4-ベンゾキノン、フェニル-1,4-ベンゾキノン等のキノン化合物、ジアゾフェニルメタンなどの、π結合をもつ化合物を付加してなる分子内分極を有する化合物;前記三級ホスフィン又は前記ホスフィン化合物と4-ブロモフェノール、3-ブロモフェノール、2-ブロモフェノール、4-クロロフェノール、3-クロロフェノール、2-クロロフェノール、4-ヨウ化フェノール、3-ヨウ化フェノール、2-ヨウ化フェノール、4-ブロモ-2-メチルフェノール、4-ブロモ-3-メチルフェノール、4-ブロモ-2,6-ジメチルフェノール、4-ブロモ-3,5-ジメチルフェノール、4-ブロモ-2,6-ジ-tert-ブチルフェノール、4-クロロ-1-ナフトール、1-ブロモ-2-ナフトール、6-ブロモ-2-ナフトール、4-ブロモ-4’-ヒドロキシビフェニル等のハロゲン化フェノール化合物を反応させた後に、脱ハロゲン化水素の工程を経て得られる、分子内分極を有する化合物;テトラフェニルホスホニウム等のテトラ置換ホスホニウム、テトラ-p-トリルボレート等のホウ素原子に結合したフェニル基がないテトラ置換ホスホニウム及びテトラ置換ボレート;テトラ置換ホスホニウムとフェノール化合物からプロトンが脱離したアニオンとの塩、テトラ置換ホスホニウムとカルボン酸化合物からプロトンが脱離したアニオンとの塩、などが挙げられる。 From the viewpoint of curability and fluidity, the curing accelerator preferably contains a phosphonium compound. Specific examples of the phosphonium compound include triphenylphosphine, diphenyl (p-tolyl) phosphine, tris (alkylphenyl) phosphine, tris (alkoxyphenyl) phosphine, tris (alkylalkoxyphenyl) phosphine, tris (dialkylphenyl) phosphine, Tris (trialkylphenyl) phosphine, tris (tetraalkylphenyl) phosphine, tris (dialkoxyphenyl) phosphine, tris (trialkoxyphenyl) phosphine, tris (tetraalkoxyphenyl) phosphine, trialkylphosphine, dialkylarylphosphine, alkyldiaryl Tertiary phosphine such as phosphine, maleic anhydride, 1,4-benzoquinone, 2,5-toluquinone, 1,4-naphthoquinone, , 3-dimethylbenzoquinone, 2,6-dimethylbenzoquinone, 2,3-dimethoxy-5-methyl-1,4-benzoquinone, 2,3-dimethoxy-1,4-benzoquinone, phenyl-1,4-benzoquinone, etc. A compound having intramolecular polarization formed by adding a compound having a π bond, such as a quinone compound or diazophenylmethane; the tertiary phosphine or the phosphine compound and 4-bromophenol, 3-bromophenol, 2-bromophenol, 4-chlorophenol, 3-chlorophenol, 2-chlorophenol, 4-iodophenol, 3-iodophenol, 2-iodophenol, 4-bromo-2-methylphenol, 4-bromo-3-methylphenol 4-bromo-2,6-dimethylphenol, 4-bromo-3,5-dimethyl Phenol, 4-bromo-2,6-di-tert-butylphenol, 4-chloro-1-naphthol, 1-bromo-2-naphthol, 6-bromo-2-naphthol, 4-bromo-4'-hydroxybiphenyl, etc. A compound having intramolecular polarization obtained by reacting with a halogenated phenol compound of the above, followed by a dehydrohalogenation step; bonded to a tetrasubstituted phosphonium such as tetraphenylphosphonium, or a boron atom such as tetra-p-tolylborate Tetra-substituted phosphoniums and tetra-substituted borates having no phenyl group; salts of tetra-substituted phosphoniums with anions from which protons are eliminated from phenolic compounds, salts of tetra-substituted phosphoniums with anions from which protons are eliminated from carboxylic acid compounds, etc. Can be mentioned.
 上記ホスホニウム化合物の中でも、下記一般式(I-1)で表される化合物(以下、特定硬化促進剤とも称する)が好ましい。 Among the above phosphonium compounds, compounds represented by the following general formula (I-1) (hereinafter also referred to as specific curing accelerators) are preferable.
Figure JPOXMLDOC01-appb-C000028

 
Figure JPOXMLDOC01-appb-C000028

 
 式(I-1)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子、水酸基又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。 In formula (I-1), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 7 are each independently a hydrogen atom, a hydroxyl group or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 7 are bonded to each other to form a cyclic structure. It may be formed.
 一般式(I-1)のR~Rとして記載した「炭素数1~18の炭化水素基」は、炭素数が1~18である脂肪族炭化水素基及び炭素数が6~18である芳香族炭化水素基を含む。 The “hydrocarbon group having 1 to 18 carbon atoms” described as R 1 to R 3 in the general formula (I-1) is an aliphatic hydrocarbon group having 1 to 18 carbon atoms and 6 to 18 carbon atoms. Contains some aromatic hydrocarbon groups.
 流動性の観点からは、炭素数1~18の脂肪族炭化水素基は炭素数1~8であることが好ましく、2~6であることがより好ましく、4~6であることがさらに好ましい。 From the viewpoint of fluidity, the aliphatic hydrocarbon group having 1 to 18 carbon atoms preferably has 1 to 8 carbon atoms, more preferably 2 to 6 carbon atoms, and still more preferably 4 to 6 carbon atoms.
 炭素数1~18の脂肪族炭化水素基は、炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基であっても、炭素数3~18の脂環式炭化水素基であってもよい。製造しやすさの観点からは、直鎖又は分岐状の脂肪族炭化水素基であることが好ましい。 The aliphatic hydrocarbon group having 1 to 18 carbon atoms is a linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms or an alicyclic hydrocarbon group having 3 to 18 carbon atoms. Also good. From the viewpoint of ease of production, it is preferably a linear or branched aliphatic hydrocarbon group.
 炭素数1~18の直鎖又は分岐状の脂肪族炭化水素基として具体的には、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、sec-ブチル基、t-ブチル基、ペンチル基、ヘキシル基、オクチル基、デシル基、ドデシル基等のアルキル基、アリル基、ビニル基などが挙げられる。直鎖又は分岐状の脂肪族炭化水素基は、置換基を有していても有していなくてもよい。置換基としては、メトキシ基、エトキシ基、ブトキシ基、t-ブトキシ基等のアルコキシ基、フェニル基、ナフチル基等のアリール基、水酸基、アミノ基、ハロゲン原子などが挙げられる。直鎖又は分岐状の脂肪族炭化水素基は2以上の置換基を有してもよく、その場合の置換基は同じでも異なっていてもよい。直鎖又は分岐状の脂肪族炭化水素基が置換基を有する場合、脂肪族炭化水素基と置換基に含まれる炭素数の合計が1~18であることが好ましい。硬化性の観点からは無置換のアルキル基が好ましく、炭素数1~8の無置換のアルキル基がより好ましく、n-ブチル基、イソブチル基、n-ペンチル基、n-ヘキシル基及びn-オクチル基がさらに好ましい。 Specific examples of the linear or branched aliphatic hydrocarbon group having 1 to 18 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, t-butyl group, Examples thereof include alkyl groups such as pentyl group, hexyl group, octyl group, decyl group and dodecyl group, allyl group and vinyl group. The linear or branched aliphatic hydrocarbon group may or may not have a substituent. Examples of the substituent include an alkoxy group such as a methoxy group, an ethoxy group, a butoxy group, and a t-butoxy group, an aryl group such as a phenyl group and a naphthyl group, a hydroxyl group, an amino group, and a halogen atom. The linear or branched aliphatic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different. When the linear or branched aliphatic hydrocarbon group has a substituent, the total number of carbon atoms contained in the aliphatic hydrocarbon group and the substituent is preferably 1 to 18. From the viewpoint of curability, an unsubstituted alkyl group is preferable, an unsubstituted alkyl group having 1 to 8 carbon atoms is more preferable, and an n-butyl group, an isobutyl group, an n-pentyl group, an n-hexyl group, and an n-octyl group are preferable. More preferred are groups.
 炭素数3~18の脂環式炭化水素として具体的には、シクロペンチル基、シクロヘキシル基、シクロヘプチル基等のシクロアルキル基、シクロペンテニル基、シクロヘキセニル基等のシクロアルケニル基などが挙げられる。脂環式炭化水素基は、置換基を有していても有していなくてもよい。置換基としては、メチル基、エチル基、ブチル基、tert-ブチル基等のアルキル基、メトキシ基、エトキシ基、ブトキシ基、t-ブトキシ基等のアルコキシ基、フェニル基、ナフチル基等のアリール基、水酸基、アミノ基、ハロゲン原子などが挙げられる。脂環式炭化水素基は2以上の置換基を有してもよく、その場合の置換基は同じでも異なっていてもよい。脂環式炭化水素基が置換基を有する場合、脂環式炭化水素基と置換基に含まれる炭素数の合計が3~18であることが好ましい。脂環式炭化水素基が置換基を有する場合、置換基の位置は特に限定されない。硬化性の観点からは無置換のシクロアルキル基が好ましく、炭素数4~10の無置換のシクロアルキル基がより好ましく、シクロヘキシル基、シクロペンチル基及びシクロヘプチル基がさらに好ましい。 Specific examples of the alicyclic hydrocarbon having 3 to 18 carbon atoms include cycloalkyl groups such as cyclopentyl group, cyclohexyl group and cycloheptyl group, and cycloalkenyl groups such as cyclopentenyl group and cyclohexenyl group. The alicyclic hydrocarbon group may or may not have a substituent. Substituents include alkyl groups such as methyl, ethyl, butyl, and tert-butyl groups, alkoxy groups such as methoxy, ethoxy, butoxy, and t-butoxy groups, and aryl groups such as phenyl and naphthyl groups. , Hydroxyl group, amino group, halogen atom and the like. The alicyclic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different. When the alicyclic hydrocarbon group has a substituent, the total number of carbon atoms contained in the alicyclic hydrocarbon group and the substituent is preferably 3 to 18. When the alicyclic hydrocarbon group has a substituent, the position of the substituent is not particularly limited. From the viewpoint of curability, an unsubstituted cycloalkyl group is preferable, an unsubstituted cycloalkyl group having 4 to 10 carbon atoms is more preferable, and a cyclohexyl group, a cyclopentyl group, and a cycloheptyl group are further preferable.
 炭素数が6~18である芳香族炭化水素基は炭素数6~14であることが好ましく、6~10であることがより好ましい。芳香族炭化水素基は置換基を有していても、有していなくてもよい。置換基としては、メチル基、エチル基、ブチル基、t-ブチル基等のアルキル基、メトキシ基、エトキシ基、ブトキシ基、t-ブトキシ基等のアルコキシ基、フェニル基、ナフチル基等のアリール基、水酸基、アミノ基、ハロゲン原子などが挙げられる。芳香族炭化水素基は2以上の置換基を有してもよく、その場合の置換基は同じでも異なっていてもよい。芳香族炭化水素基が置換基を有する場合、芳香族炭化水素基と置換基に含まれる炭素数の合計が6~18であることが好ましい。芳香族炭化水素基が置換基を有する場合、置換基の位置は特に限定されない。 The aromatic hydrocarbon group having 6 to 18 carbon atoms preferably has 6 to 14 carbon atoms, and more preferably 6 to 10 carbon atoms. The aromatic hydrocarbon group may or may not have a substituent. Substituents include alkyl groups such as methyl, ethyl, butyl, and t-butyl groups, alkoxy groups such as methoxy, ethoxy, butoxy, and t-butoxy groups, and aryl groups such as phenyl and naphthyl groups. , Hydroxyl group, amino group, halogen atom and the like. The aromatic hydrocarbon group may have two or more substituents, and the substituents in that case may be the same or different. When the aromatic hydrocarbon group has a substituent, the total number of carbon atoms contained in the aromatic hydrocarbon group and the substituent is preferably 6 to 18. When the aromatic hydrocarbon group has a substituent, the position of the substituent is not particularly limited.
 炭素数が6~18である芳香族炭化水素基として具体的には、フェニル基、1-ナフチル基、2-ナフチル基、トリル基、ジメチルフェニル基、エチルフェニル基、ブチルフェニル基、t-ブチルフェニル基、メトキシフェニル基、エトキシフェニル基、ブトキシフェニル基、t-ブトキシフェニル基が挙げられる。これらの芳香族炭化水素基における置換基の位置はオルト位、メタ位及びパラ位のうちいずれでもよい。流動性の観点からは、無置換で炭素数が6~12又は置換基を含めた炭素数が6~12のアリール基が好ましく、無置換で炭素数が6~10又は置換基を含めた炭素数6~10のアリール基がより好ましく、フェニル基、p-トリル基及びp-メトキシフェニル基がさらに好ましい。 Specific examples of the aromatic hydrocarbon group having 6 to 18 carbon atoms include phenyl group, 1-naphthyl group, 2-naphthyl group, tolyl group, dimethylphenyl group, ethylphenyl group, butylphenyl group, and t-butyl. Examples thereof include a phenyl group, a methoxyphenyl group, an ethoxyphenyl group, a butoxyphenyl group, and a t-butoxyphenyl group. The position of the substituent in these aromatic hydrocarbon groups may be any of the ortho, meta and para positions. From the viewpoint of fluidity, an unsubstituted aryl group having 6 to 12 carbon atoms or 6 to 12 carbon atoms including a substituent is preferable, and an unsubstituted carbon atom having 6 to 10 carbon atoms or a substituent is included. An aryl group having a number of 6 to 10 is more preferable, and a phenyl group, a p-tolyl group, and a p-methoxyphenyl group are more preferable.
 一般式(I-1)のR~Rとして記載した用語「R~Rのうち2以上が互いに結合して環状構造を形成してもよい」とは、R~Rのうち2個又は3個が結合し、全体としてひとつの2価又は3価の炭化水素基となる場合を意味する。この場合のR~Rの例としては、リン原子と結合して環状構造を形成し得るエチレン、プロピレン、ブチレン、ペンチレン、ヘキシレン等のアルキレン基、エチレニレン、プロピレニレン、ブチレニレン基等のアルケニレン基、メチレンフェニレン基等のアラルキレン基、フェニレン、ナフチレン、アントラセニレン等のアリーレン基等の、リン原子と結合して環状構造を形成しうる置換基が挙げられる。これらの置換基はさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、水酸基、ハロゲン原子等で置換されていてもよい。 The term “R 2 to R 3 out of R 1 to R 3 may be bonded to each other to form a cyclic structure” described as R 1 to R 3 in the general formula (I-1) means that R 1 to R 3 It means that 2 or 3 of them are bonded to form one divalent or trivalent hydrocarbon group as a whole. Examples of R 1 to R 3 in this case include alkylene groups such as ethylene, propylene, butylene, pentylene, and hexylene that can be bonded to a phosphorus atom to form a cyclic structure, alkenylene groups such as ethylenylene, propyleneylene, and butyleneylene, Substituents that can be bonded to a phosphorus atom to form a cyclic structure, such as an aralkylene group such as a methylenephenylene group, and an arylene group such as phenylene, naphthylene, and anthracenylene. These substituents may be further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group, a hydroxyl group, a halogen atom, or the like.
 上記一般式(I-1)のR~Rとして記載した「炭素数1~18の有機基」は、炭素数1~18であり、かつ置換されても置換されていなくてもよい脂肪族炭化水素基、芳香族炭化水素基、脂肪族炭化水素オキシ基、芳香族炭化水素オキシ基、アシル基、炭化水素オキシカルボニル基、及びアシルオキシ基を含むことを意味する。 The “organic group having 1 to 18 carbon atoms” described as R 4 to R 7 in the general formula (I-1) has 1 to 18 carbon atoms and may be substituted or unsubstituted. An aromatic hydrocarbon group, an aromatic hydrocarbon group, an aliphatic hydrocarbon oxy group, an aromatic hydrocarbon oxy group, an acyl group, a hydrocarbon oxycarbonyl group, and an acyloxy group.
 上記脂肪族炭化水素基及び芳香族炭化水素基の例としては、R~Rで表される脂肪族炭化水素基及び芳香族炭化水素基の例として上述したものが挙げられる。 Examples of the aliphatic hydrocarbon group and aromatic hydrocarbon group include those described above as examples of the aliphatic hydrocarbon group and aromatic hydrocarbon group represented by R 1 to R 3 .
 上記脂肪族炭化水素オキシ基としては、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基、n-ブトキシ基、2-ブトキシ基、t-ブトキシ基、シクロプロピルオキシ基、シクロヘキシルオキシ基、シクロペンチルオキシ基、アリルオキシ基、ビニルオキシ基等の上述の脂肪族炭化水素基に酸素原子が結合した構造のオキシ基、これらの脂肪族炭化水素オキシ基がさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、水酸基、ハロゲン原子等で置換されたものなどが挙げられる。 Examples of the aliphatic hydrocarbon oxy group include methoxy group, ethoxy group, propoxy group, isopropoxy group, n-butoxy group, 2-butoxy group, t-butoxy group, cyclopropyloxy group, cyclohexyloxy group, cyclopentyloxy group An oxy group having a structure in which an oxygen atom is bonded to the above-described aliphatic hydrocarbon group such as an allyloxy group or a vinyloxy group, and these aliphatic hydrocarbon oxy groups are further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group. And those substituted with a group, a hydroxyl group, a halogen atom, and the like.
 上記芳香族炭化水素オキシ基としては、フェノキシ基、メチルフェノキシ基、エチルフェノキシ基、メトキシフェノキシ基、ブトキシフェノキシ基、フェノキシフェノキシ基等の上述の芳香族炭化水素基に酸素原子が結合した構造のオキシ基、これらの芳香族炭化水素オキシ基がさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、ハロゲン原子等で置換されたものなどが挙げられる。 Examples of the aromatic hydrocarbon oxy group include an oxy having a structure in which an oxygen atom is bonded to the above aromatic hydrocarbon group such as a phenoxy group, a methylphenoxy group, an ethylphenoxy group, a methoxyphenoxy group, a butoxyphenoxy group, and a phenoxyphenoxy group. Group, and these aromatic hydrocarbon oxy groups further substituted with an alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom and the like.
 上記アシル基としては、ホルミル基、アセチル基、エチルカルボニル基、ブチリル基、シクロヘキシルカルボニル基、アリルカルボニル等の脂肪族炭化水素カルボニル基、フェニルカルボニル基、メチルフェニルカルボニル基等の芳香族炭化水素カルボニル基等、これらの脂肪族炭化水素カルボニル基又は芳香族炭化水素カルボニル基がさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、ハロゲン原子等で置換されたものなどが挙げられる。 As the acyl group, formyl group, acetyl group, ethylcarbonyl group, butyryl group, cyclohexylcarbonyl group, aliphatic hydrocarbon carbonyl group such as allylcarbonyl, aromatic hydrocarbon carbonyl group such as phenylcarbonyl group, methylphenylcarbonyl group, etc. These aliphatic hydrocarbon carbonyl groups or aromatic hydrocarbon carbonyl groups are further substituted with an alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom, and the like.
 上記炭化水素オキシカルボニル基としては、メトキシカルボニル基、エトキシカルボニル基、ブトキシカルボニル基、アリルオキシカルボニル基、シクロヘキシルオキシカルボニル基等の脂肪族炭化水素オキシカルボニル基、フェノキシカルボニル基、メチルフェノキシカルボニル基等の芳香族炭化水素オキシカルボニル基、これらの脂肪族炭化水素カルボニルオキシ基又は芳香族炭化水素カルボニルオキシ基がさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、ハロゲン原子等で置換されたものなどが挙げられる。 Examples of the hydrocarbon oxycarbonyl group include aliphatic hydrocarbon oxycarbonyl groups such as methoxycarbonyl group, ethoxycarbonyl group, butoxycarbonyl group, allyloxycarbonyl group, cyclohexyloxycarbonyl group, phenoxycarbonyl group, methylphenoxycarbonyl group, etc. Aromatic hydrocarbon oxycarbonyl groups, these aliphatic hydrocarbon carbonyloxy groups or aromatic hydrocarbon carbonyloxy groups are further substituted with alkyl groups, alkoxy groups, aryl groups, aryloxy groups, amino groups, halogen atoms, etc. Things.
 上記アシルオキシ基としては、メチルカルボニルオキシ基、エチルカルボニルオキシ基、ブチルカルボニルオキシ基、アリルカルボニルオキシ基、シクロヘキシルカルボニルオキシ基等の脂肪族炭化水素カルボニルオキシ基、フェニルカルボニルオキシ基、メチルフェニルカルボニルオキシ基等の芳香族炭化水素カルボニルオキシ基、これらの脂肪族炭化水素カルボニルオキシ基又は芳香族炭化水素カルボニルオキシ基がさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、ハロゲン原子等で置換されたものなどが挙げられる。 Examples of the acyloxy group include an aliphatic hydrocarbon carbonyloxy group such as a methylcarbonyloxy group, an ethylcarbonyloxy group, a butylcarbonyloxy group, an allylcarbonyloxy group, a cyclohexylcarbonyloxy group, a phenylcarbonyloxy group, and a methylphenylcarbonyloxy group. Aromatic hydrocarbon carbonyloxy group such as aliphatic hydrocarbon carbonyloxy group or aromatic hydrocarbon carbonyloxy group is further substituted with alkyl group, alkoxy group, aryl group, aryloxy group, amino group, halogen atom, etc. And the like.
 上記一般式(I-1)のR~Rとして記載した用語「2以上のR~Rが互いに結合して環状構造を形成してもよい」とは、2個~4個のR~Rが結合し、全体としてひとつの2価~4価の有機基を形成してもよいことを意味する。この場合のR~Rとしては、エチレン、プロピレン、ブチレン、ペンチレン、ヘキシレン等のアルキレン基、エチレニレン、プロピレニレン、ブチレニレン等のアルケニレン基、メチレンフェニレン等のアラルキレン基、フェニレン、ナフチレン、アントラセニレン等のアリーレン基などの環状構造を形成しうる置換基、これらのオキシ基又はジオキシ基などが挙げられる。これらの置換基はさらにアルキル基、アルコキシ基、アリール基、アリールオキシ基、アミノ基、水酸基、ハロゲン原子等で置換されていてもよい。 The term “two or more R 4 to R 7 may combine with each other to form a cyclic structure” described as R 4 to R 7 in the general formula (I-1) means that 2 to 4 It means that R 4 to R 7 may combine to form one divalent to tetravalent organic group as a whole. R 4 to R 7 in this case include alkylene groups such as ethylene, propylene, butylene, pentylene and hexylene, alkenylene groups such as ethylenylene, propyleneylene and butylene, aralkylene groups such as methylenephenylene, and arylenes such as phenylene, naphthylene and anthracenylene. Substituents that can form a cyclic structure such as a group, and these oxy groups or dioxy groups. These substituents may be further substituted with an alkyl group, an alkoxy group, an aryl group, an aryloxy group, an amino group, a hydroxyl group, a halogen atom, or the like.
 上記一般式(I-1)のR~Rとしては、特に限定されるものではない。例えば、それぞれ独立に、水素原子、水酸基、置換又は非置換のアルキル基、置換又は非置換のアリール基、置換又は非置換のアルコキシ基、又は置換又は非置換のアリールオキシ基から選択されることが好ましい。中でも原料の入手しやすさの観点からは、水素原子、水酸基、非置換若しくはアルキル基及びアルコキシ基からなる群より選ばれる少なくとも1つで置換されたアリール基、又は鎖状若しくは環状のアルキル基が好ましい。非置換又はアルキル基及びアルコキシ基からなる群より選ばれる少なくとも1つで置換されたアリール基としては、フェニル基、p-トリル基、m-トリル基、o-トリル基、p-メトキシフェニル基等が挙げられる。鎖状又は環状のアルキル基としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、2-ブチル基、t-ブチル基、オクチル基、シクロヘキシル基等が挙げられる。硬化性の観点からは、R~Rはすべて水素原子である場合か、又はR~Rの少なくとも一つが水酸基であり、残りがすべて水素原子である場合が好ましい。 R 4 to R 7 in the general formula (I-1) are not particularly limited. For example, each may be independently selected from a hydrogen atom, a hydroxyl group, a substituted or unsubstituted alkyl group, a substituted or unsubstituted aryl group, a substituted or unsubstituted alkoxy group, or a substituted or unsubstituted aryloxy group. preferable. Among these, from the viewpoint of easy availability of raw materials, an aryl group substituted with at least one selected from the group consisting of a hydrogen atom, a hydroxyl group, an unsubstituted or alkyl group and an alkoxy group, or a chain or cyclic alkyl group is preferable. Examples of the aryl group that is unsubstituted or substituted with at least one selected from the group consisting of an alkyl group and an alkoxy group include a phenyl group, a p-tolyl group, an m-tolyl group, an o-tolyl group, and a p-methoxyphenyl group. Is mentioned. Examples of the chain or cyclic alkyl group include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a 2-butyl group, a t-butyl group, an octyl group, and a cyclohexyl group. From the viewpoint of curability, it is preferable that R 4 to R 7 are all hydrogen atoms, or that at least one of R 4 to R 7 is a hydroxyl group and the rest are all hydrogen atoms.
 一般式(I-1)においてより好ましくは、R~Rのうち2個以上が炭素数1~18のアルキル基又は炭素数3~18のシクロアルキル基であり、R~Rがすべて水素原子であるか、少なくとも一つが水酸基であり残りがすべて水素原子である。さらに好ましくは、R~Rのすべてが炭素数1~18のアルキル基又は炭素数3~18のシクロアルキル基であり、R~Rがすべて水素原子であるか、少なくとも一つが水酸基であり残りがすべて水素原子である。 In general formula (I-1), more preferably, two or more of R 1 to R 3 are an alkyl group having 1 to 18 carbon atoms or a cycloalkyl group having 3 to 18 carbon atoms, and R 4 to R 7 are All are hydrogen atoms, or at least one is a hydroxyl group and the rest are all hydrogen atoms. More preferably, all of R 1 to R 3 are alkyl groups having 1 to 18 carbon atoms or cycloalkyl groups having 3 to 18 carbon atoms, and R 4 to R 7 are all hydrogen atoms, or at least one is a hydroxyl group And the rest are all hydrogen atoms.
 速硬化性の観点からは、特定硬化促進剤は、下記一般式(I-2)で表される化合物であることが好ましい。 From the viewpoint of fast curability, the specific curing accelerator is preferably a compound represented by the following general formula (I-2).
Figure JPOXMLDOC01-appb-C000029

 
Figure JPOXMLDOC01-appb-C000029

 
 式(I-2)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。 In formula (I-2), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 6 are each independently a hydrogen atom or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 6 are bonded to each other to form a cyclic structure. May be.
 一般式(I-2)におけるR~Rの具体例はそれぞれ一般式(I-1)におけるR~Rの具体例と同様であり、好ましい範囲も同様である。 Specific examples of R 1 ~ R 6 in the formula (I-2) is the same as specific examples of R 1 ~ R 6, respectively, in formula (I-1), and preferred ranges are also the same.
 特定硬化促進剤の具体例としては、トリフェニルホスフィンと1,4-ベンゾキノンの付加反応物、トリ-n-ブチルホスフィンと1,4-ベンゾキノンの付加反応物、トリシクロヘキシルホスフィンと1,4-ベンゾキノンの付加反応物、ジシクロヘキシルフェニルホスフィンと1,4-ベンゾキノンの付加反応物、シクロヘキシルジフェニルホスフィンと1,4-ベンゾキノンの付加反応物、トリイソブチルホスフィンと1,4-ベンゾキノンの付加反応物、トリシクロペンチルホスフィンと1,4-ベンゾキノンの付加反応物等が挙げられる。 Specific examples of the specific curing accelerator include addition reaction product of triphenylphosphine and 1,4-benzoquinone, addition reaction product of tri-n-butylphosphine and 1,4-benzoquinone, tricyclohexylphosphine and 1,4-benzoquinone Addition reaction product of dicyclohexylphenylphosphine and 1,4-benzoquinone, addition reaction product of cyclohexyldiphenylphosphine and 1,4-benzoquinone, addition reaction product of triisobutylphosphine and 1,4-benzoquinone, tricyclopentylphosphine And 1,4-benzoquinone addition reaction product.
 特定硬化促進剤は、例えば、第三ホスフィン化合物とキノン化合物との付加物として得ることができる。
 第三ホスフィン化合物として具体的には、トリフェニルホスフィン、トリブチルホスフィン、ジブチルフェニルホスフィン、ブチルジフェニルホスフィン、エチルジフェニルホスフィン、トリフェニルホスフィン、トリス(4-メチルフェニル)ホスフィン、トリス(4-エチルフェニル)ホスフィン、トリス(4-プロピルフェニル)ホスフィン、トリス(4-ブチルフェニル)ホスフィン、トリス(イソプロピルフェニル)ホスフィン、トリス(t-ブチルフェニル)ホスフィン、トリス(2,4-ジメチルフェニル)ホスフィン、トリス(2,6-ジメチルフェニル)ホスフィン、トリス(2,4,6-トリメチルフェニル)ホスフィン、トリス(2,6-ジメチル-4-エトキシフェニル)ホスフィン、トリス(4-メトキシフェニル)ホスフィン、トリス(4-エトキシフェニル)ホスフィン等が挙げられる。成形性の観点からは、トリフェニルホスフィン及びトリブチルホスフィンが好ましい。
The specific curing accelerator can be obtained, for example, as an adduct of a tertiary phosphine compound and a quinone compound.
Specific examples of the third phosphine compound include triphenylphosphine, tributylphosphine, dibutylphenylphosphine, butyldiphenylphosphine, ethyldiphenylphosphine, triphenylphosphine, tris (4-methylphenyl) phosphine, and tris (4-ethylphenyl) phosphine. , Tris (4-propylphenyl) phosphine, tris (4-butylphenyl) phosphine, tris (isopropylphenyl) phosphine, tris (t-butylphenyl) phosphine, tris (2,4-dimethylphenyl) phosphine, tris (2, 6-dimethylphenyl) phosphine, tris (2,4,6-trimethylphenyl) phosphine, tris (2,6-dimethyl-4-ethoxyphenyl) phosphine, tris (4-methoxypheny ) Phosphine, tris (4-ethoxyphenyl) phosphine, and the like. From the viewpoint of moldability, triphenylphosphine and tributylphosphine are preferable.
 キノン化合物として具体的には、o-ベンゾキノン、p-ベンゾキノン、ジフェノキノン、1,4-ナフトキノン、アントラキノン等が挙げられる。耐湿性と保存安定性の観点からは、p-ベンゾキノンが好ましい。 Specific examples of the quinone compound include o-benzoquinone, p-benzoquinone, diphenoquinone, 1,4-naphthoquinone, anthraquinone and the like. From the viewpoint of moisture resistance and storage stability, p-benzoquinone is preferred.
 硬化性樹脂組成物は、ホスホニウム化合物以外の硬化促進剤を含んでもよい。
 ホスホニウム化合物以外の硬化促進剤として具体的には、1,5-ジアザビシクロ[4.3.0]ノネン-5(DBN)、1,8-ジアザビシクロ[5.4.0]ウンデセン-7(DBU)等のジアザビシクロアルケン、2-メチルイミダゾール、2-フェニルイミダゾール、2-フェニル-4-メチルイミダゾール、2-ヘプタデシルイミダゾール等の環状アミジン化合物;前記環状アミジン化合物の誘導体;前記環状アミジン化合物又はその誘導体のフェノールノボラック塩;これらの化合物に無水マレイン酸、1,4-ベンゾキノン、2,5-トルキノン、1,4-ナフトキノン、2,3-ジメチルベンゾキノン、2,6-ジメチルベンゾキノン、2,3-ジメトキシ-5-メチル-1,4-ベンゾキノン、2,3-ジメトキシ-1,4-ベンゾキノン、フェニル-1,4-ベンゾキノン等のキノン化合物、ジアゾフェニルメタンなどの、π結合をもつ化合物を付加してなる分子内分極を有する化合物;DBUのテトラフェニルボレート塩、DBNのテトラフェニルボレート塩、2-エチル-4-メチルイミダゾールのテトラフェニルボレート塩、N-メチルモルホリンのテトラフェニルボレート塩等の環状アミジニウム化合物;ピリジン、トリエチルアミン、トリエチレンジアミン、ベンジルジメチルアミン、トリエタノールアミン、ジメチルアミノエタノール、トリス(ジメチルアミノメチル)フェノール等の三級アミン化合物;前記三級アミン化合物の誘導体;酢酸テトラ-n-ブチルアンモニウム、リン酸テトラ-n-ブチルアンモニウム、酢酸テトラエチルアンモニウム、安息香酸テトラ-n-ヘキシルアンモニウム、水酸化テトラプロピルアンモニウム等のアンモニウム塩化合物などが挙げられる。
The curable resin composition may contain a curing accelerator other than the phosphonium compound.
Specific examples of curing accelerators other than phosphonium compounds include 1,5-diazabicyclo [4.3.0] nonene-5 (DBN), 1,8-diazabicyclo [5.4.0] undecene-7 (DBU). Cyclic amidine compounds such as diazabicycloalkene, 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, etc .; derivatives of the cyclic amidine compounds; Phenol novolak salts of derivatives; these compounds include maleic anhydride, 1,4-benzoquinone, 2,5-toluquinone, 1,4-naphthoquinone, 2,3-dimethylbenzoquinone, 2,6-dimethylbenzoquinone, 2,3- Dimethoxy-5-methyl-1,4-benzoquinone, 2,3-dimethoxy-1, A compound having intramolecular polarization formed by adding a compound having a π bond, such as a quinone compound such as benzoquinone or phenyl-1,4-benzoquinone, diazophenylmethane, or the like; tetraphenylborate salt of DBU, tetraphenylborate of DBN Salts, cyclic amidinium compounds such as tetraethylborate salt of 2-ethyl-4-methylimidazole, tetraphenylborate salt of N-methylmorpholine; pyridine, triethylamine, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, Tertiary amine compounds such as tris (dimethylaminomethyl) phenol; derivatives of the tertiary amine compounds; tetra-n-butylammonium acetate, tetra-n-butylammonium phosphate, tetraethylammonium acetate And ammonium salt compounds such as tetra-n-hexylammonium benzoate and tetrapropylammonium hydroxide.
 硬化性樹脂組成物が硬化促進剤として特定硬化促進剤を含む場合、特定硬化促進剤の含有率は、硬化促進剤全体の30質量%以上であることが好ましく、50質量%以上であることがより好ましく、70質量%以上であることがさらに好ましい。 When the curable resin composition includes a specific curing accelerator as a curing accelerator, the content of the specific curing accelerator is preferably 30% by mass or more of the entire curing accelerator, and preferably 50% by mass or more. More preferably, it is more preferably 70% by mass or more.
 硬化性樹脂組成物が硬化促進剤を含む場合、その量は、樹脂成分100質量部に対して0.1質量部~30質量部であることが好ましく、1質量部~15質量部であることがより好ましい。硬化促進剤の量が樹脂成分100質量部に対して0.1質量部以上であると、短時間で良好に硬化する傾向にある。硬化促進剤の量が樹脂成分100質量部に対して30質量部以下であると、硬化速度が速すぎず良好な成形品が得られる傾向にある。 When the curable resin composition contains a curing accelerator, the amount thereof is preferably 0.1 to 30 parts by mass, preferably 1 to 15 parts by mass with respect to 100 parts by mass of the resin component. Is more preferable. It exists in the tendency which hardens | cures favorably in a short time as the quantity of a hardening accelerator is 0.1 mass part or more with respect to 100 mass parts of resin components. When the amount of the curing accelerator is 30 parts by mass or less with respect to 100 parts by mass of the resin component, the curing rate is not too high and a good molded product tends to be obtained.
(無機充填材)
 硬化性樹脂組成物は、無機充填材を含んでもよい。特に、硬化性樹脂組成物を半導体パッケージの封止材として用いる場合には、無機充填材を含むことが好ましい。
(Inorganic filler)
The curable resin composition may include an inorganic filler. In particular, when the curable resin composition is used as a sealing material for a semiconductor package, it is preferable to include an inorganic filler.
 無機充填材の種類は、特に制限されない。具体的には、溶融シリカ、結晶シリカ、ガラス、アルミナ、炭酸カルシウム、ケイ酸ジルコニウム、ケイ酸カルシウム、窒化珪素、窒化アルミ、窒化ホウ素、ベリリア、ジルコニア、ジルコン、フォステライト、ステアタイト、スピネル、ムライト、チタニア、タルク、クレー、マイカ等の無機材料が挙げられる。難燃効果を有する無機充填材を用いてもよい。難燃効果を有する無機充填材としては、水酸化アルミニウム、水酸化マグネシウム、マグネシウムと亜鉛の複合水酸化物等の複合金属水酸化物、硼酸亜鉛などが挙げられる。中でも、線膨張係数低減の観点からは溶融シリカが好ましく、高熱伝導性の観点からはアルミナが好ましい。無機充填材は1種を単独で用いても2種以上を組み合わせて用いてもよい。無機充填材の状態としては粉未、粉末を球形化したビーズ、繊維等が挙げられる。 The type of inorganic filler is not particularly limited. Specifically, fused silica, crystalline silica, glass, alumina, calcium carbonate, zirconium silicate, calcium silicate, silicon nitride, aluminum nitride, boron nitride, beryllia, zirconia, zircon, fosterite, steatite, spinel, mullite , Inorganic materials such as titania, talc, clay and mica. An inorganic filler having a flame retardant effect may be used. Examples of the inorganic filler having a flame retardant effect include aluminum hydroxide, magnesium hydroxide, composite metal hydroxide such as composite hydroxide of magnesium and zinc, zinc borate and the like. Among these, fused silica is preferable from the viewpoint of reducing the linear expansion coefficient, and alumina is preferable from the viewpoint of high thermal conductivity. An inorganic filler may be used individually by 1 type, or may be used in combination of 2 or more type. Examples of the state of the inorganic filler include non-powder, beads spheroidized from the powder, and fibers.
 硬化性樹脂組成物が無機充填材を含む場合、その含有率は特に制限されない。流動性及び強度の観点からは、硬化性樹脂組成物全体の30体積%~90体積%であることが好ましく、35体積%~80体積%であることがより好ましく、40体積%~70体積%であることがさらに好ましい。無機充填材の含有率が硬化性樹脂組成物全体の30体積%以上であると、硬化物の熱膨張係数、熱伝導率、弾性率等の特性がより向上する傾向にある。無機充填材の含有率が硬化性樹脂組成物全体の90体積%以下であると、硬化性樹脂組成物の粘度の上昇が抑制され、流動性がより向上して成形性がより良好になる傾向にある。 When the curable resin composition contains an inorganic filler, the content is not particularly limited. From the viewpoint of fluidity and strength, it is preferably 30% by volume to 90% by volume of the entire curable resin composition, more preferably 35% by volume to 80% by volume, and 40% by volume to 70% by volume. More preferably. When the content of the inorganic filler is 30% by volume or more of the entire curable resin composition, characteristics such as thermal expansion coefficient, thermal conductivity, and elastic modulus of the cured product tend to be further improved. When the content of the inorganic filler is 90% by volume or less of the entire curable resin composition, an increase in the viscosity of the curable resin composition is suppressed, and the flowability is further improved and the moldability tends to be better. It is in.
 無機充填材の平均粒子径は、特に制限されない。例えば、体積平均粒子径が0.2μm~10μmであることが好ましく、0.5μm~5μmであることがより好ましい。体積平均粒子径が0.2μm以上であると、モールドアンダーフィル用樹脂組成物の粘度の上昇がより抑制される傾向がある。体積平均粒子径が10μm以下であると、狭い隙間への充填性がより向上する傾向にある。無機充填材の体積平均粒子径は、レーザー回折散乱法粒度分布測定装置により、体積平均粒径(D50)として測定することができる。 The average particle size of the inorganic filler is not particularly limited. For example, the volume average particle size is preferably 0.2 μm to 10 μm, and more preferably 0.5 μm to 5 μm. There exists a tendency for the raise of the viscosity of the resin composition for mold underfills to be suppressed more that a volume average particle diameter is 0.2 micrometers or more. When the volume average particle size is 10 μm or less, the filling property in a narrow gap tends to be further improved. The volume average particle diameter of the inorganic filler can be measured as a volume average particle diameter (D50) with a laser diffraction / scattering particle size distribution analyzer.
 硬化性樹脂組成物又はその硬化物中の無機充填材の体積平均粒子径は、公知の方法によって測定することができる。例えば、有機溶剤、硝酸、王水等を用いて、硬化性樹脂組成物又は硬化物から無機充填材を抽出し、超音波分散機などで充分に分散して分散液を調製する。この分散液を用いて、レーザー回折散乱法粒度分布測定装置により測定される体積基準の粒度分布から、無機充填材の体積平均粒径を測定することができる。あるいは、硬化物を透明なエポキシ樹脂等に埋め込み、研磨して得られる断面を走査型電子顕微鏡にて観察して得られる体積基準の粒度分布から、無機充填材の体積平均粒径を測定することができる。更には、FIB装置(集束イオンビームSEM)などを用いて、硬化物の二次元の断面観察を連続的に行い、三次元構造解析を行なうことで測定することもできる。 The volume average particle diameter of the curable resin composition or the inorganic filler in the cured product can be measured by a known method. For example, an inorganic filler is extracted from the curable resin composition or cured product using an organic solvent, nitric acid, aqua regia, etc., and sufficiently dispersed with an ultrasonic disperser to prepare a dispersion. Using this dispersion, the volume average particle size of the inorganic filler can be measured from the volume-based particle size distribution measured by a laser diffraction / scattering particle size distribution measuring apparatus. Alternatively, the volume average particle size of the inorganic filler is measured from the volume-based particle size distribution obtained by observing the cross section obtained by embedding the cured product in a transparent epoxy resin and polishing with a scanning electron microscope. Can do. Furthermore, using a FIB apparatus (focused ion beam SEM) or the like, two-dimensional cross-sectional observation of the cured product is continuously performed, and the measurement can be performed by performing a three-dimensional structural analysis.
 硬化性樹脂組成物の流動性の観点からは、無機充填材の粒子形状は角形よりも球形が好ましく、また無機充填材の粒度分布は広範囲に分布したものが好ましい。 From the viewpoint of fluidity of the curable resin composition, the particle shape of the inorganic filler is preferably spherical rather than square, and the particle size distribution of the inorganic filler is preferably distributed over a wide range.
[各種添加剤]
 硬化性樹脂組成物は、上述の成分に加えて、以下に例示するカップリング剤、イオン交換体、離型剤、難燃剤、着色剤、応力緩和剤等の各種添加剤を含んでもよい。硬化性樹脂組成物は、以下に例示する添加剤以外にも必要に応じて当技術分野で周知の各種添加剤を含んでもよい。
[Various additives]
The curable resin composition may contain various additives such as a coupling agent, an ion exchanger, a release agent, a flame retardant, a colorant, and a stress relaxation agent exemplified below in addition to the components described above. The curable resin composition may contain various additives well known in the art as needed in addition to the additives exemplified below.
(カップリング剤)
 硬化性樹脂組成物が無機充填材を含む場合は、樹脂成分と無機充填材との接着性を高めるために、カップリング剤を含んでもよい。カップリング剤としては、エポキシシラン、メルカプトシラン、アミノシラン、アルキルシラン、ウレイドシラン、ビニルシラン等のシラン系化合物、チタン系化合物、アルミニウムキレート化合物、アルミニウム/ジルコニウム系化合物などの公知のカップリング剤が挙げられる。
(Coupling agent)
When the curable resin composition includes an inorganic filler, a coupling agent may be included in order to improve the adhesion between the resin component and the inorganic filler. Examples of the coupling agent include known coupling agents such as silane compounds such as epoxy silane, mercapto silane, amino silane, alkyl silane, ureido silane, and vinyl silane, titanium compounds, aluminum chelate compounds, and aluminum / zirconium compounds. .
 硬化性樹脂組成物がカップリング剤を含む場合、カップリング剤の量は、無機充填材100質量部に対して0.05質量部~5質量部であることが好ましく、0.1質量部~2.5質量部であることがより好ましい。カップリング剤の量が無機充填材100質量部に対して0.05質量部以上であると、フレームとの接着性がより向上する傾向にある。カップリング剤の量が無機充填材100質量部に対して5質量部以下であると、パッケージの成形性がより向上する傾向にある。 When the curable resin composition contains a coupling agent, the amount of the coupling agent is preferably 0.05 parts by mass to 5 parts by mass with respect to 100 parts by mass of the inorganic filler. More preferably, it is 2.5 parts by mass. When the amount of the coupling agent is 0.05 parts by mass or more with respect to 100 parts by mass of the inorganic filler, the adhesion with the frame tends to be further improved. When the amount of the coupling agent is 5 parts by mass or less with respect to 100 parts by mass of the inorganic filler, the moldability of the package tends to be further improved.
(イオン交換体)
 硬化性樹脂組成物は、イオン交換体を含んでもよい。特に、硬化性樹脂組成物を封止用成形材料として用いる場合には、封止される素子を備える電子部品装置の耐湿性及び高温放置特性を向上させる観点から、イオン交換体を含むことが好ましい。イオン交換体は特に制限されず、従来公知のものを用いることができる。具体的には、ハイドロタルサイト化合物、並びにマグネシウム、アルミニウム、チタン、ジルコニウム及びビスマスからなる群より選ばれる少なくとも1種の元素の含水酸化物等が挙げられる。イオン交換体は、1種を単独で用いても2種以上を組み合わせて用いてもよい。中でも、下記一般式(A)で表されるハイドロタルサイトが好ましい。
(Ion exchanger)
The curable resin composition may include an ion exchanger. In particular, when a curable resin composition is used as a molding material for sealing, it is preferable to include an ion exchanger from the viewpoint of improving moisture resistance and high-temperature storage characteristics of an electronic component device including an element to be sealed. . An ion exchanger in particular is not restrict | limited, A conventionally well-known thing can be used. Specific examples include hydrotalcite compounds and hydrous oxides of at least one element selected from the group consisting of magnesium, aluminum, titanium, zirconium and bismuth. An ion exchanger may be used individually by 1 type, or may be used in combination of 2 or more type. Especially, the hydrotalcite represented with the following general formula (A) is preferable.
  Mg(1-X)Al(OH)(COX/2・mHO ……(A)
  (0<X≦0.5、mは正の数)
Mg (1-X) Al X (OH) 2 (CO 3 ) X / 2 · mH 2 O (A)
(0 <X ≦ 0.5, m is a positive number)
 硬化性樹脂組成物がイオン交換体を含む場合、その含有量は、ハロゲンイオン等のイオンを捕捉するのに充分な量であれば特に制限はない。例えば、樹脂成分100質量部に対して0.1質量部~30質量部であることが好ましく、1質量部~15質量部であることがより好ましい。 When the curable resin composition contains an ion exchanger, the content is not particularly limited as long as the content is sufficient to capture ions such as halogen ions. For example, the amount is preferably 0.1 to 30 parts by mass, more preferably 1 to 15 parts by mass with respect to 100 parts by mass of the resin component.
(離型剤)
 硬化性樹脂組成物は、成形時における金型との良好な離型性を得る観点から、離型剤を含んでもよい。離型剤は特に制限されず、従来公知のものを用いることができる。具体的には、カルナバワックス、モンタン酸、ステアリン酸等の高級脂肪酸、高級脂肪酸金属塩、モンタン酸エステル等のエステル系ワックス、酸化ポリエチレン、非酸化ポリエチレン等のポリオレフィン系ワックスなどが挙げられる。離型剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
(Release agent)
The curable resin composition may contain a release agent from the viewpoint of obtaining good release properties from the mold during molding. The release agent is not particularly limited, and conventionally known release agents can be used. Specific examples include higher fatty acids such as carnauba wax, montanic acid and stearic acid, higher fatty acid metal salts, ester waxes such as montanic acid esters, and polyolefin waxes such as oxidized polyethylene and non-oxidized polyethylene. A mold release agent may be used individually by 1 type, or may be used in combination of 2 or more type.
 硬化性樹脂組成物が離型剤を含む場合、その量は樹脂成分100質量部に対して0.01質量部~15質量部が好ましく、0.1質量部~10質量部がより好ましい。離型剤の量が樹脂成分100質量部に対して0.01質量部以上であると、離型性が充分に得られる傾向にある。15質量部以下であると、より良好な接着性が得られる傾向にある。 When the curable resin composition contains a release agent, the amount thereof is preferably 0.01 to 15 parts by mass, more preferably 0.1 to 10 parts by mass with respect to 100 parts by mass of the resin component. When the amount of the release agent is 0.01 parts by mass or more with respect to 100 parts by mass of the resin component, the release property tends to be sufficiently obtained. When the content is 15 parts by mass or less, better adhesiveness tends to be obtained.
(難燃剤)
 硬化性樹脂組成物は、難燃剤を含んでもよい。難燃剤は特に制限されず、従来公知のものを用いることができる。具体的には、ハロゲン原子、アンチモン原子、窒素原子又はリン原子を含む有機又は無機の化合物、金属水酸化物等が挙げられる。難燃剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
(Flame retardants)
The curable resin composition may contain a flame retardant. The flame retardant is not particularly limited, and conventionally known flame retardants can be used. Specifically, an organic or inorganic compound containing a halogen atom, an antimony atom, a nitrogen atom or a phosphorus atom, a metal hydroxide, and the like can be given. A flame retardant may be used individually by 1 type, or may be used in combination of 2 or more type.
 硬化性樹脂組成物が難燃剤を含む場合、その量は、所望の難燃効果を得るのに充分な量であれば特に制限されない。例えば、樹脂成分100質量部に対して1質量部~300質量部であることが好ましく、2質量部~150質量部であることがより好ましい。 When the curable resin composition contains a flame retardant, the amount is not particularly limited as long as the amount is sufficient to obtain a desired flame retardant effect. For example, the amount is preferably 1 part by mass to 300 parts by mass, more preferably 2 parts by mass to 150 parts by mass with respect to 100 parts by mass of the resin component.
(着色剤)
 硬化性樹脂組成物は、着色剤をさらに含んでもよい。着色剤としてはカーボンブラック、有機染料、有機顔料、酸化チタン、鉛丹、ベンガラ等の公知の着色剤を挙げることができる。着色剤の含有量は目的等に応じて適宜選択できる。着色剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。
(Coloring agent)
The curable resin composition may further include a colorant. Examples of the colorant include known colorants such as carbon black, organic dyes, organic pigments, titanium oxide, red lead, and bengara. The content of the colorant can be appropriately selected according to the purpose and the like. A coloring agent may be used individually by 1 type, or may be used in combination of 2 or more type.
(応力緩和剤)
 硬化性樹脂組成物は、シリコーンオイル、シリコーンゴム粒子等の応力緩和剤を含んでもよい。応力緩和剤を含むことにより、パッケージの反り変形及びパッケージクラックの発生をより低減させることができる。応力緩和剤としては、一般に使用されている公知の応力緩和剤(可とう剤)が挙げられる。具体的には、シリコーン系、スチレン系、オレフィン系、ウレタン系、ポリエステル系、ポリエーテル系、ポリアミド系、ポリブタジエン系等の熱可塑性エラストマー、NR(天然ゴム)、NBR(アクリロニトリル-ブタジエンゴム)、アクリルゴム、ウレタンゴム、シリコーンパウダー等のゴム粒子、メタクリル酸メチル-スチレン-ブタジエン共重合体(MBS)、メタクリル酸メチル-シリコーン共重合体、メタクリル酸メチル-アクリル酸ブチル共重合体等のコア-シェル構造を有するゴム粒子などが挙げられる。応力緩和剤は、1種を単独で用いても2種以上を組み合わせて用いてもよい。中でも、シリコーン系応力緩和剤が好ましい。シリコーン系応力緩和剤としては、エポキシ基を有するもの、アミノ基を有するもの、これらをポリエーテル変性したもの等が挙げられる。
(Stress relaxation agent)
The curable resin composition may contain a stress relaxation agent such as silicone oil and silicone rubber particles. By including the stress relaxation agent, warpage deformation of the package and generation of package cracks can be further reduced. As a stress relaxation agent, the well-known stress relaxation agent (flexible agent) generally used is mentioned. Specifically, thermoplastic elastomers such as silicone, styrene, olefin, urethane, polyester, polyether, polyamide, polybutadiene, NR (natural rubber), NBR (acrylonitrile-butadiene rubber), acrylic Rubber particles such as rubber, urethane rubber and silicone powder, core-shell such as methyl methacrylate-styrene-butadiene copolymer (MBS), methyl methacrylate-silicone copolymer, methyl methacrylate-butyl acrylate copolymer Examples thereof include rubber particles having a structure. A stress relaxation agent may be used individually by 1 type, or may be used in combination of 2 or more type. Of these, silicone stress relieving agents are preferred. Examples of the silicone-based stress relaxation agent include those having an epoxy group, those having an amino group, and those obtained by modifying these with a polyether.
(硬化性樹脂組成物の調製方法)
 硬化性樹脂組成物の調製方法は、特に制限されない。一般的な手法としては、所定の配合量の成分をミキサー等によって十分混合した後、ミキシングロール、押出機等によって溶融混練し、冷却し、粉砕する方法を挙げることができる。より具体的には、例えば、上述した成分の所定量を均一に撹拌及び混合し、予め70℃~140℃に加熱してあるニーダー、ロール、エクストルーダー等で混練し、冷却し、粉砕する方法を挙げることができる。
(Method for preparing curable resin composition)
The method for preparing the curable resin composition is not particularly limited. As a general technique, there can be mentioned a method in which components of a predetermined blending amount are sufficiently mixed by a mixer or the like, and then melt-kneaded by a mixing roll, an extruder or the like, cooled and pulverized. More specifically, for example, a method in which predetermined amounts of the above-described components are uniformly stirred and mixed, kneaded with a kneader, roll, extruder, etc., which has been heated to 70 ° C. to 140 ° C., cooled, and pulverized Can be mentioned.
 硬化性樹脂組成物は、常温常圧下(例えば、25℃、大気圧下)において固体であることが好ましい。硬化性樹脂組成物が固体である場合の形状は特に制限されず、粉状、粒状、タブレット状等が挙げられる。硬化性樹脂組成物がタブレット状である場合の寸法及び質量は、パッケージの成形条件に合うような寸法及び質量となるようにすることが取り扱い性の観点から好ましい。 The curable resin composition is preferably solid at room temperature and normal pressure (for example, 25 ° C. and atmospheric pressure). The shape in particular when a curable resin composition is solid is not restrict | limited, A powder form, granular form, tablet shape, etc. are mentioned. From the viewpoint of handleability, it is preferable that the dimensions and mass when the curable resin composition is in the form of a tablet have dimensions and mass that match the molding conditions of the package.
<電子部品装置>
 本開示の一実施形態である電子部品装置は、素子と、前記素子を封止する上述の硬化性樹脂組成物の硬化物と、を備える。
 電子部品装置としては、リードフレーム、配線済みのテープキャリア、配線板、ガラス、シリコンウエハ、有機基板等の支持部材に、素子(半導体チップ、トランジスタ、ダイオード、サイリスタ等の能動素子、コンデンサ、抵抗体、コイル等の受動素子など)を搭載して得られた素子部を硬化性樹脂組成物で封止したものが挙げられる。
 より具体的には、リードフレーム上に素子を固定し、ボンディングパッド等の素子の端子部とリード部とをワイヤボンディング、バンプ等で接続した後、硬化性樹脂組成物を用いてトランスファ成形等によって封止した構造を有するDIP(Dual Inline Package)、PLCC(Plastic Leaded Chip Carrier)、QFP(Quad Flat Package)、SOP(Small Outline Package)、SOJ(Small Outline J-lead package)、TSOP(Thin Small Outline Package)、TQFP(Thin Quad Flat Package)等の一般的な樹脂封止型IC;テープキャリアにバンプで接続した素子を硬化性樹脂組成物で封止した構造を有するTCP(Tape Carrier Package);支持部材上に形成した配線に、ワイヤボンディング、フリップチップボンディング、はんだ等で接続した素子を、硬化性樹脂組成物で封止した構造を有するCOB(Chip On Board)モジュール、ハイブリッドIC、マルチチップモジュール等;裏面に配線板接続用の端子を形成した支持部材の表面に素子を搭載し、バンプ又はワイヤボンディングにより素子と支持部材に形成された配線とを接続した後、硬化性樹脂組成物で素子を封止した構造を有するBGA(Ball Grid Array)、CSP(Chip Size Package)、MCP(Multi Chip Package)などが挙げられる。また、プリント配線板においても硬化性樹脂組成物を好適に使用することができる。
<Electronic component device>
An electronic component device according to an embodiment of the present disclosure includes an element and a cured product of the above-described curable resin composition that seals the element.
Electronic component devices include lead frames, pre-wired tape carriers, wiring boards, glass, silicon wafers, organic substrates and other supporting members, active elements such as semiconductor chips, transistors, diodes, and thyristors, capacitors, and resistors. And an element portion obtained by mounting a passive element such as a coil) with a curable resin composition.
More specifically, the element is fixed on the lead frame, the terminal portion of the element such as a bonding pad and the lead portion are connected by wire bonding, bump, etc., and then transferred by using a curable resin composition by transfer molding or the like. DIP (Dual Inline Package) having a sealed structure, PLCC (Plastic Leaded Chip Carrier), QFP (Quad Flat Package), SOP (Small Outline Package TS), SOJ (Small Outline J-Lead TS) General resin-encapsulated IC such as Package), TQFP (Thin Quad Flat Package), etc .; TCP (Tape Carrier Package) having a structure sealed with a composition; a structure in which an element connected to a wiring formed on a support member by wire bonding, flip chip bonding, solder or the like is sealed with a curable resin composition COB (Chip On Board) modules, hybrid ICs, multi-chip modules, etc., with the elements mounted on the surface of the support member with the wiring board connection terminals formed on the back, and formed on the elements and the support member by bump or wire bonding Examples thereof include BGA (Ball Grid Array), CSP (Chip Size Package), MCP (Multi Chip Package), etc., which have a structure in which the element is sealed with a curable resin composition after being connected to the formed wiring. Moreover, a curable resin composition can be used suitably also in a printed wiring board.
 硬化性樹脂組成物を用いて電子部品装置を封止する方法としては、低圧トランスファ成形法、インジェクション成形法、圧縮成形法等が挙げられる。これらの中では、低圧トランスファ成形法が一般的である。 Examples of a method for sealing an electronic component device using a curable resin composition include a low-pressure transfer molding method, an injection molding method, and a compression molding method. Among these, the low-pressure transfer molding method is common.
 以下、上記実施形態を実施例により具体的に説明するが、上記実施形態の範囲はこれらの実施例に限定されるものではない。 Hereinafter, the above embodiment will be specifically described by way of examples, but the scope of the above embodiment is not limited to these examples.
〔硬化性樹脂組成物の調製〕
 下記の材料を表1~3に記載の組成(質量部)で混合し、混練温度80℃、混練時間15分の条件でロール混練を行うことによって、実施例1~21、比較例1~10の硬化性樹脂組成物を調製した。
(Preparation of curable resin composition)
The following materials were mixed in the compositions (parts by mass) shown in Tables 1 to 3, and roll kneading was carried out under the conditions of a kneading temperature of 80 ° C. and a kneading time of 15 minutes, whereby Examples 1 to 21 and Comparative Examples 1 to 10 were carried out. A curable resin composition was prepared.
(エポキシ樹脂)
 エポキシ樹脂1:エポキシ当量196、融点106℃のビフェニル型エポキシ樹脂(三菱ケミカル株式会社、商品名「YX-4000H」)
 エポキシ樹脂2:エポキシ当量282、軟化点59℃のスチレン変性フェノールノボラック型エポキシ樹脂(新日鉄住金化学株式会社、商品名「YDAN-1000-10C」)
 エポキシ樹脂3:エポキシ当量250、軟化点58℃のメトキシナフタレン・クレゾールホルムアルデヒド共縮合型エポキシ樹脂(DIC株式会社、商品名「HP-5000」)
 エポキシ樹脂4:エポキシ当量282、軟化点56℃のビフェニレン骨格含有アラルキル型エポキシ樹脂(日本化薬株式会社、商品名「NC-3000」)
(Epoxy resin)
Epoxy resin 1: biphenyl type epoxy resin having an epoxy equivalent of 196 and a melting point of 106 ° C. (Mitsubishi Chemical Corporation, trade name “YX-4000H”)
Epoxy resin 2: styrene-modified phenol novolac type epoxy resin having an epoxy equivalent of 282 and a softening point of 59 ° C. (Nippon Steel & Sumikin Chemical Co., Ltd., trade name “YDAN-1000-10C”)
Epoxy resin 3: Methoxynaphthalene / cresol formaldehyde co-condensation type epoxy resin having an epoxy equivalent of 250 and a softening point of 58 ° C. (DIC Corporation, trade name “HP-5000”)
Epoxy resin 4: Bialkyl skeleton-containing aralkyl epoxy resin having an epoxy equivalent of 282 and a softening point of 56 ° C. (Nippon Kayaku Co., Ltd., trade name “NC-3000”)
(硬化剤)
 硬化剤1:水酸基当量176、軟化点70℃のフェノールアラルキル樹脂(明和化成株式会社、商品名「MEH-7800」)
 硬化剤2:水酸基当量199、軟化点89℃のビフェニル骨格型フェノールアラルキル樹脂(明和化成株式会社、商品名「MEH-7851」)
(Curing agent)
Curing agent 1: phenol aralkyl resin having a hydroxyl equivalent weight of 176 and a softening point of 70 ° C. (Maywa Kasei Co., Ltd., trade name “MEH-7800”)
Curing agent 2: Biphenyl skeleton type phenol aralkyl resin having a hydroxyl group equivalent of 199 and a softening point of 89 ° C. (Maywa Kasei Co., Ltd., trade name “MEH-7851”)
(トリアジン化合物)
 トリアジン化合物1;2-(4,6-ビス-(2,4-ジメチルフェニル)-1,3,5-トリアジン-2-イル)-5-(オクチルオキシ)-フェノール(Cytec社、商品名「UV-1164」)
 トリアジン化合物2;2-[4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン-2-イル]-5-[3-[(2-エチルフェニル)オキシ]-2-ヒドロキシプロポキシ]フェノール(BASF社製、商品名「Tinuvin405」)
 トリアジン化合物3;2,4,6-トリス(2-ヒドロキシ-4-ヘキシルオキシ-3-メチルフェニル)-1,3,5-トリアジン(株式会社ADEKA、商品名「アデカスタブLA-F70」)
 トリアジン化合物4;2-(4,6-ジフェニル-1,3,5-トリアジン-2-イル)-5-[(ヘキシル)オキシ]-フェノール(BASF社、商品名「Tinuvin1577」)
 トリアジン化合物5;2-(4,6-ジフェニル-1,3,5-トリアジン-2-イル)-5-[2-(2-エチルヘキサノイルオキシ)エトキシ]フェノール(株式会社ADEKA、商品名「アデカスタブLA-46」)
 トリアジン化合物6;2-[4-[4,6-ビス[(1,1’-ビフェニル)-4-イル]-1,3,5-トリアジン-2-イル]-3-ヒドロキシフェノキシ]イソオクチルプロパノエート(BASF社、商品名「Tinuvin479」)
 トリアジン化合物7;2-(2,4-ジヒドロキシフェニル)-4,6-ビス(2,4-ジメチルフェニル)-1,3,5-トリアジン(東京化成工業株式会社、試薬)
 トリアジン化合物8;2-(2,4-ジヒドロキシフェニル)-4,6-ジフェニル-1,3,5-トリアジン(東京化成工業株式会社、試薬)
 トリアジン化合物9;2-(2-ヒドロキシ-4-メトキシフェニル)-4,6-ジフェニル-1,3,5-トリアジン(東京化成工業株式会社、試薬)
 トリアジン化合物10;2,4,6-トリフェニル-1,3,5-トリアジン(東京化成工業株式会社、試薬)
 トリアジン化合物A;メラミン(東京化成工業株式会社、試薬)
 トリアジン化合物B;ベンゾグアナミン(東京化成工業株式会社、試薬)
(Triazine compound)
Triazine compound 1; 2- (4,6-bis- (2,4-dimethylphenyl) -1,3,5-triazin-2-yl) -5- (octyloxy) -phenol (Cytec, trade name “ UV-1164 ")
Triazine compound 2; 2- [4,6-bis (2,4-dimethylphenyl) -1,3,5-triazin-2-yl] -5- [3-[(2-ethylphenyl) oxy] -2 -Hydroxypropoxy] phenol (trade name “Tinuvin 405” manufactured by BASF)
Triazine compound 3; 2,4,6-tris (2-hydroxy-4-hexyloxy-3-methylphenyl) -1,3,5-triazine (ADEKA Corporation, trade name “ADK STAB LA-F70”)
Triazine compound 4; 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol (BASF, trade name “Tinuvin 1577”)
Triazine compound 5; 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5- [2- (2-ethylhexanoyloxy) ethoxy] phenol (ADEKA Corporation, trade name “ ADK STAB LA-46 ")
Triazine compound 6; 2- [4- [4,6-bis [(1,1′-biphenyl) -4-yl] -1,3,5-triazin-2-yl] -3-hydroxyphenoxy] isooctyl Propanoate (BASF, trade name “Tinvin 479”)
Triazine compound 7; 2- (2,4-dihydroxyphenyl) -4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine (Tokyo Chemical Industry Co., Ltd., reagent)
Triazine compound 8; 2- (2,4-dihydroxyphenyl) -4,6-diphenyl-1,3,5-triazine (Tokyo Chemical Industry Co., Ltd., reagent)
Triazine compound 9; 2- (2-hydroxy-4-methoxyphenyl) -4,6-diphenyl-1,3,5-triazine (Tokyo Chemical Industry Co., Ltd., reagent)
Triazine compound 10; 2,4,6-triphenyl-1,3,5-triazine (Tokyo Chemical Industry Co., Ltd., reagent)
Triazine compound A; Melamine (Tokyo Chemical Industry Co., Ltd., reagent)
Triazine compound B; benzoguanamine (Tokyo Chemical Industry Co., Ltd., reagent)
(硬化促進剤)
 硬化促進剤:トリフェニルホスフィンと1,4-ベンゾキノンとの付加反応物
(無機充填材)
 球状溶融シリカ(平均粒径17.5μm、比表面積3.8m/g)
(カップリング剤)
 エポキシシラン(γ-グリシドキシプロピルトリメトキシシラン)
(着色剤)
 カーボンブラック(三菱ケミカル株式会社、商品名「MA-100」)
(離型剤)
 カルナバワックス(株式会社セラリカNODA)
(Curing accelerator)
Curing accelerator: addition reaction product of triphenylphosphine and 1,4-benzoquinone (inorganic filler)
Spherical fused silica (average particle size 17.5 μm, specific surface area 3.8 m 2 / g)
(Coupling agent)
Epoxy silane (γ-glycidoxypropyltrimethoxysilane)
(Coloring agent)
Carbon black (Mitsubishi Chemical Corporation, trade name “MA-100”)
(Release agent)
Carnauba wax (Serarica NODA Corporation)
Figure JPOXMLDOC01-appb-T000030

 
Figure JPOXMLDOC01-appb-T000030

 
Figure JPOXMLDOC01-appb-T000031

 
Figure JPOXMLDOC01-appb-T000031

 
Figure JPOXMLDOC01-appb-T000032

 
Figure JPOXMLDOC01-appb-T000032

 
[封止用エポキシ樹脂成形材料の評価] 
実施例1~21及び比較例1~10で作製した封止用エポキシ樹脂成形材料の特性を、次の特性試験により評価した。評価結果を下記表4~6に示す。なお、封止用エポキシ樹脂成形材料の成形は、明記しない限りトランスファ成形機により、金型温度175℃、成形圧力6.9MPa、硬化時間90秒で成形した。また、必要に応じて後硬化を175℃で5時間の条件で行った。 
[Evaluation of epoxy resin molding material for sealing]
The properties of the sealing epoxy resin molding materials produced in Examples 1 to 21 and Comparative Examples 1 to 10 were evaluated by the following property tests. The evaluation results are shown in Tables 4 to 6 below. The epoxy resin molding material for sealing was molded by a transfer molding machine at a mold temperature of 175 ° C., a molding pressure of 6.9 MPa, and a curing time of 90 seconds unless otherwise specified. Further, post-curing was performed at 175 ° C. for 5 hours as necessary.
(1)スパイラルフロー 
 EMMI-1-66に準じたスパイラルフロー測定用金型を用いて、封止用エポキシ成形材料を上記条件で成形し、流動距離(cm)を求めた。 
(1) Spiral flow
Using a spiral flow measurement mold according to EMMI-1-66, the epoxy molding material for sealing was molded under the above conditions, and the flow distance (cm) was determined.
(2)熱時硬度
 封止用エポキシ樹脂成形材料を上記条件で直径50mm×厚み3mmの円板に成形し、成形後直ちにショアD型硬度計(株式会社上島製作所製、HD-1120(タイプD))を用いて測定した。
(2) Hardness under heat The epoxy resin molding material for sealing is molded into a disk having a diameter of 50 mm and a thickness of 3 mm under the above conditions, and immediately after molding, a Shore D hardness meter (HD-1120 (type D, manufactured by Ueshima Seisakusho Co., Ltd.) )).
(3)260℃せん断接着力 
 封止用エポキシ樹脂成形材料を上記条件で、銀メッキした銅板に底面直径4mm、上面直径3mm、高さ4mmのサイズに成形し、上記条件で後硬化した。その後、ボンドテスター(ノードソン・アドバンスト・テクノロジー株式会社製、シリーズ4000)を用い、銅板の温度を260℃に保ちながら、せん断速度50μm/sでせん断接着力(MPa)を求めた。 
(3) 260 ° C shear adhesive strength
The epoxy resin molding material for sealing was molded into a size having a bottom diameter of 4 mm, a top diameter of 3 mm and a height of 4 mm on a silver-plated copper plate under the above conditions, and post-cured under the above conditions. Then, using a bond tester (Nordson Advanced Technology Co., Ltd., Series 4000), the shear adhesive strength (MPa) was determined at a shear rate of 50 μm / s while maintaining the temperature of the copper plate at 260 ° C.
(4)吸水率
 上記(2)で成形した円板を上記条件で後硬化した。その後、得られた円板を85℃、60%RH(相対湿度)の条件下で168時間放置し、放置前後の質量変化を測定した。測定結果から下記式により吸水率を計算した。 
 吸水率(質量%)=(放置後の円板質量-放置前の円板質量)/放置前の円板質量×100 
(4) Water absorption rate The disk molded in the above (2) was post-cured under the above conditions. Then, the obtained disc was left for 168 hours under the conditions of 85 ° C. and 60% RH (relative humidity), and the mass change before and after being left was measured. The water absorption was calculated from the measurement result according to the following formula.
Water absorption rate (mass%) = (disc weight after being left−disc weight before being left) / disc weight before being left × 100
(5)耐リフロー性 
 8mm×10mm×0.4mmのシリコンチップを搭載した外形寸法20mm×14mm×2mmの80ピンフラットパッケージ(QFP)(リードフレーム材質:銅合金、ダイパッド部上面およびリード先端銀メッキ処理品)を、封止用エポキシ樹脂成形材料を用いて上記条件で成形し、上記条件で後硬化した。得られたパッケージを85℃、85%RHの条件で168時間加湿した。その後、所定温度(250℃、260℃、270℃)でそれぞれ10秒の条件でリフロー処理をそれぞれ行い、パッケージ外部のクラックの有無を目視で、パッケージ内部の剥離発生の有無を超音波探傷装置(日立建機株式会社製、HYE-FOCUS)でそれぞれ観察した。試験パッケージ数(10)に対する、クラック及び剥離のいずれかが発生したパッケージ数の総和で耐リフロー性を評価した。
(5) Reflow resistance
Seal an 80-pin flat package (QFP) (lead frame material: copper alloy, die pad top surface and lead-plated silver plated product) with external dimensions of 20 mm x 14 mm x 2 mm with a silicon chip measuring 8 mm x 10 mm x 0.4 mm It was molded under the above conditions using an epoxy resin molding material for fixing, and post-cured under the above conditions. The obtained package was humidified for 168 hours at 85 ° C. and 85% RH. Thereafter, a reflow process is performed at predetermined temperatures (250 ° C., 260 ° C., 270 ° C.) for 10 seconds, respectively, and the presence or absence of cracks inside the package is visually observed. Each was observed with Hitachi Construction Machinery Co., Ltd. (HYE-FOCUS). The reflow resistance was evaluated by the total number of packages in which either cracks or peeling occurred with respect to the number of test packages (10).
Figure JPOXMLDOC01-appb-T000033

 
Figure JPOXMLDOC01-appb-T000033

 
Figure JPOXMLDOC01-appb-T000034

 
Figure JPOXMLDOC01-appb-T000034

 
Figure JPOXMLDOC01-appb-T000035

 
Figure JPOXMLDOC01-appb-T000035

 
 表4~6に示すように、特定トリアジン化合物に相当するトリアジン化合物1~10を含有する実施例1~21は、トリアジン化合物を含有しない比較例1~8に比べ、金属(銀)に対する接着力が向上し、耐リフロー性も向上した。
 特定トリアジン化合物に相当しないトリアジン化合物A、Bを含有する比較例9、10は、トリアジン化合物を含有しない比較例1~8に比べ、金属(銀)に対する接着力及び耐リフロー性に向上がみられなかった。
As shown in Tables 4 to 6, Examples 1 to 21 containing the triazine compounds 1 to 10 corresponding to the specific triazine compound are more adhesive to metal (silver) than the comparative examples 1 to 8 not containing the triazine compound. Improved and reflow resistance also improved.
Comparative Examples 9 and 10 containing triazine compounds A and B that do not correspond to the specific triazine compound show improved adhesion to metal (silver) and reflow resistance compared to Comparative Examples 1 to 8 containing no triazine compound. There wasn't.

Claims (13)

  1.  硬化性樹脂と、下記一般式(1)で表される化合物と、を含む硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000001

     
    [一般式(1)において、R~Rはそれぞれ独立に1価の炭化水素基を表す。]
    A curable resin composition comprising a curable resin and a compound represented by the following general formula (1).
    Figure JPOXMLDOC01-appb-C000001


    [In General Formula (1), R 1 to R 3 each independently represents a monovalent hydrocarbon group. ]
  2.  前記一般式(1)で表される化合物が下記一般式(2)で表される化合物を含む請求項1に記載の硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000002

     
    [一般式(2)において、R~Rはそれぞれ独立に、芳香族炭化水素基、脂肪族炭化水素基、脂肪族炭化水素オキシ基、芳香族炭化水素オキシ基、水酸基、カルボキシ基、ハロゲン原子、アミノ基、芳香族炭化水素アミノ基、脂肪族炭化水素アミノ基、ジ芳香族炭化水素アミノ基、ジ脂肪族炭化水素アミノ基、及び芳香族炭化水素脂肪族炭化水素アミノ基からなる群より選択される1価の基である。nはそれぞれ独立に、0~5の整数である。]
    The curable resin composition according to claim 1, wherein the compound represented by the general formula (1) includes a compound represented by the following general formula (2).
    Figure JPOXMLDOC01-appb-C000002


    [In the general formula (2), R 4 to R 6 are each independently an aromatic hydrocarbon group, aliphatic hydrocarbon group, aliphatic hydrocarbon oxy group, aromatic hydrocarbon oxy group, hydroxyl group, carboxy group, halogen From the group consisting of atoms, amino groups, aromatic hydrocarbon amino groups, aliphatic hydrocarbon amino groups, diaromatic hydrocarbon amino groups, dialiphatic hydrocarbon amino groups, and aromatic hydrocarbon aliphatic hydrocarbon amino groups A monovalent group selected. Each n is independently an integer of 0 to 5. ]
  3.  前記R~Rの少なくとも1つが水酸基である、請求項2に記載の硬化性樹脂組成物。 The curable resin composition according to claim 2, wherein at least one of R 4 to R 6 is a hydroxyl group.
  4.  無機充填材をさらに含む請求項1~請求項3のいずれか1項に記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 3, further comprising an inorganic filler.
  5.  前記硬化性樹脂がエポキシ樹脂を含む請求項1~請求項4のいずれか1項に記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 4, wherein the curable resin contains an epoxy resin.
  6.  前記エポキシ樹脂が、ビフェニル型エポキシ樹脂、スチルベン型エポキシ樹脂、ジフェニルメタン型エポキシ樹脂、硫黄原子含有型エポキシ樹脂、ノボラック型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリフェニルメタン型エポキシ樹脂、共重合型エポキシ樹脂、及びアラルキル型エポキシ樹脂からなる群より選ばれる少なくとも1種を含む請求項5に記載の硬化性樹脂組成物。 The epoxy resin is biphenyl type epoxy resin, stilbene type epoxy resin, diphenylmethane type epoxy resin, sulfur atom containing type epoxy resin, novolac type epoxy resin, dicyclopentadiene type epoxy resin, triphenylmethane type epoxy resin, copolymer type epoxy. The curable resin composition of Claim 5 containing at least 1 sort (s) chosen from the group which consists of resin and an aralkyl type epoxy resin.
  7.  硬化剤をさらに含む請求項1~請求項6のいずれか1項に記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 6, further comprising a curing agent.
  8.  前記硬化剤がアラルキル型フェノール樹脂、ジシクロペンタジエン型フェノール樹脂、トリフェニルメタン型フェノール樹脂、ベンズアルデヒド型フェノール樹脂とアラルキル型フェノール樹脂との共重合型フェノール樹脂、及びノボラック型フェノール樹脂からなる群より選択される少なくとも1種を含む請求項7に記載の硬化性樹脂組成物。 The curing agent is selected from the group consisting of aralkyl-type phenol resins, dicyclopentadiene-type phenol resins, triphenylmethane-type phenol resins, copolymerized phenol resins of benzaldehyde-type phenol resins and aralkyl-type phenol resins, and novolac-type phenol resins. The curable resin composition according to claim 7, comprising at least one selected from the group consisting of:
  9.  硬化促進剤をさらに含む請求項1~請求項8のいずれか1項に記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 8, further comprising a curing accelerator.
  10.  前記硬化促進剤がホスホニウム化合物を含む請求項9に記載の硬化性樹脂組成物。 The curable resin composition according to claim 9, wherein the curing accelerator contains a phosphonium compound.
  11.  前記硬化促進剤が下記一般式(I-1)で表される化合物を含む請求項9又は請求項10に記載の硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000003

     
    [式(I-1)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子、水酸基又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。]
    The curable resin composition according to claim 9 or 10, wherein the curing accelerator contains a compound represented by the following general formula (I-1).
    Figure JPOXMLDOC01-appb-C000003


    [In Formula (I-1), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 7 are each independently a hydrogen atom, a hydroxyl group or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 7 are bonded to each other to form a cyclic structure May be formed. ]
  12.  前記一般式(I-1)で表される化合物が下記一般式(I-2)で表される化合物を含む請求項11に記載の硬化性樹脂組成物。
    Figure JPOXMLDOC01-appb-C000004

     
    [式(I-2)中、R~Rは、それぞれ独立して、炭素数1~18の炭化水素基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよく、R~Rは、それぞれ独立して、水素原子又は炭素数1~18の有機基であり、R~Rのうち2以上が互いに結合して環状構造を形成してもよい。]
    The curable resin composition according to claim 11, wherein the compound represented by the general formula (I-1) includes a compound represented by the following general formula (I-2).
    Figure JPOXMLDOC01-appb-C000004


    [In Formula (I-2), R 1 to R 3 are each independently a hydrocarbon group having 1 to 18 carbon atoms, and two or more of R 1 to R 3 are bonded to each other to form a cyclic structure. R 4 to R 6 each independently represent a hydrogen atom or an organic group having 1 to 18 carbon atoms, and two or more of R 4 to R 6 are bonded to each other to form a cyclic structure. May be. ]
  13.  素子と、前記素子を封止する請求項1~請求項12のいずれか1項に記載の硬化性樹脂組成物の硬化物と、を備える電子部品装置。 An electronic component device comprising: an element; and a cured product of the curable resin composition according to any one of claims 1 to 12, which seals the element.
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