WO2019228454A1 - Stator assembly and motor - Google Patents

Stator assembly and motor Download PDF

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Publication number
WO2019228454A1
WO2019228454A1 PCT/CN2019/089270 CN2019089270W WO2019228454A1 WO 2019228454 A1 WO2019228454 A1 WO 2019228454A1 CN 2019089270 W CN2019089270 W CN 2019089270W WO 2019228454 A1 WO2019228454 A1 WO 2019228454A1
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WO
WIPO (PCT)
Prior art keywords
slot
winding
layer
stator
span
Prior art date
Application number
PCT/CN2019/089270
Other languages
French (fr)
Chinese (zh)
Inventor
齐文明
游斌
林焕炜
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2019228454A1 publication Critical patent/WO2019228454A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present application relates to the technical field of motors, and in particular, to a stator assembly and a motor.
  • the armature connection method of the rotating electrical machine adopts a wave winding method, that is, a wave from the outermost layer to the innermost layer, and then a reverse wave to the outermost layer.
  • This armature connection method and implementation method whether from the analysis of manufacturing process or from the perspective of mass manufacturers, there are too many types of flat wire armatures to be produced, and both ends of the axial line need to be welded, and there are many solder joints.
  • the flat line is offline, it is difficult to accurately fix it, resulting in high production costs and difficult manufacturing processes.
  • the wave winding method has a high voltage difference between different layers in the same slot. When used under high voltage, the layers are easily broken down, resulting in a short circuit and causing the motor to fail.
  • This application is intended to solve at least one of the technical problems in the related technology. For this reason, this application proposes a stator assembly, which has the advantages of simple structure and high reliability.
  • the present application also proposes a motor having a stator assembly as described above.
  • This application also proposes a stator assembly, which has the advantages of simple structure and high reliability.
  • the stator assembly includes a stator core and a stator winding
  • the stator core has a plurality of stator slots
  • the plurality of stator slots are distributed in a circumferential direction of the stator core
  • the plurality of stator slots are respectively a first slot, a second slot, ..., an i-th slot, ..., an n-th slot, ..., and each of the stator slots has r slots.
  • the r slot layers are from the radially inner side to the outer side of the stator core, and are the a-th layer, the b-th layer, ..., the j-th layer, ..., the r-th layer;
  • the first winding of each phase includes a first winding portion and a plurality of second winding portions. A starting section of the first winding is configured by one of the second winding portions.
  • the termination section is configured by another said second winding portion, and one end of said first winding portion is connected to a corresponding one of said second winding portions, said first winding The other end of the branch is connected to the corresponding second winding part; in the first winding part, the i-th slot and the r-th layer are the starting end of the first winding part and the (i-11) th slot
  • the r-th layer is the terminating end of the first winding portion, and the first winding portion includes a first span segment, a second span segment, and a third span segment, from the i-th slot to the i-th slot
  • the first layer is the first span segment, and in the first span segment, the winding reciprocates between the i-th slot and the (i-6) -th slot and is radially outward from the stator core.
  • the r-th layer of the slot is the third span segment, and in the third span segment, the winding reciprocates between the (i-5) th slot and the (i-11) th slot and moves from the stator iron
  • the core is wound from the radially inner side to the radially outer side; in the second winding part, the n-th slot and the r-th layer are the starting ends of the second winding part, and the (n-12) -th slot and the r-th layer are The terminating end of the second winding portion, the second winding portion includes a fourth span segment and a fifth span segment, starting from the nth slot and the rth Layer to the (n-6) th slot, the a-th layer is the fourth step, and the winding reciprocates between the nth slot and the (n-6) th slot in
  • the outermost layer of the starting slot of the winding of the first path is connected to the first lead-out wire, and the ending slot of the winding of the first path and There are six stator slots between the starting slot of the first winding, and the second outer layer of the ending slot of the winding of the first winding is connected to the first star point line; the second winding of each phase of the stator winding
  • the winding includes a third winding portion and a plurality of fourth winding portions.
  • the start section of the second winding is configured by one of the fourth winding sections, and the ending section of the second winding is formed by one.
  • the fourth winding portion is configured such that one end of the third winding portion is in phase with The corresponding one of the fourth winding portions is connected, and the other end of the third winding portion is connected to the corresponding other of the fourth winding portions; in the third winding portion, the i'th slot and the r-th layer are The starting end of the third winding part, the (i'-13) th slot, the r-th layer is the ending end of the third winding part, and the third winding part includes a sixth span segment and a seventh span segment And the eighth span, from the i'th slot to the r'th layer to the i 'slot to the a'th layer is the sixth span, and in the sixth span, the winding is in the i' slot and The (i'-6) th slot is reciprocated and wound from the radially outer side to the radial inner side of the stator core; from the i'th slot a layer to the (i'-7) th slot a layer is The seventh step; from the
  • the outermost layer of the starting slot of the second winding is connected to the second lead-out wire, and the ending slot of the second winding is connected to the start of the second winding.
  • the stator assembly of the embodiment of the present application during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slots can be balanced and the slot moment angle can be suppressed.
  • the phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the internal circulation of the stator winding can be suppressed, and the effect of low temperature rise can be suppressed.
  • the circulating current it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Greatly suppresses vibration and noise during motor operation.
  • the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement.
  • this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly.
  • this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment, thereby improving the reliability of the stator assembly.
  • the stator winding includes a plurality of conductor segments, and each of the conductor segments includes a bent portion and a first in-slot portion and a second in-slot portion respectively connected to the bent portion, The inner portion of the first slot and the second slot portion of the plurality of conductor segments located adjacent to each other are welded at a welding end.
  • the first type of conductor segment is located within the second span segment, and the first slot portion of the first type conductor segment is located at an innermost layer of one of the stator slots.
  • the inner portion of the second slot of the first type of conductor segment is located at the innermost layer of the other stator slot.
  • the second type of conductor segment is located in the first and third jump segments, the fourth and fifth jump segments, In the sixth and eighth spans, and in the ninth and tenth spans;
  • the second type of conductor segment includes conductor segments of the same layer and different layers A conductor segment of the same slot, the inner portion of the first slot is located at the outermost layer of one of the stator slots, the inner portion of the second slot is located at the outermost layer of the other stator slot, or The inner portion of the first slot of the conductor segment of the same layer is located at the innermost layer of one of the stator slots, and the inner portion of the second slot is located at the innermost layer of the other stator slot;
  • the inner portion of the first slot of the conductor segment is located at the middle slot layer of one of the stator slots, and the inner portion of the second slot is located at the middle slot layer of the other stator slot, and the different layers span.
  • the third-type conductor segment is located in the seventh span segment, and the first slot portion of the third-type conductor segment is located at an innermost layer of one of the stator slots, The second slot portion of the third type of conductor segment is located at the innermost layer of the other stator slot.
  • a motor according to an embodiment of the present application includes the stator assembly as described above.
  • the potential vector of the stator slots can be balanced and the potential of the slot moment angle can be suppressed.
  • the phase angle is different, so that the potential balance between circuit windings can be achieved, the internal circulation of the stator windings can be suppressed, and the effect of low temperature rise can be suppressed.
  • the circulating current while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Amplify vibration and noise during motor operation.
  • the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement.
  • this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly.
  • this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment process, thereby improving the reliability of the stator assembly and effectively preventing the failure of the motor.
  • the stator assembly includes a stator core and a stator winding
  • the stator core has 48 stator slots
  • a plurality of the stator slots are distributed along a circumferential direction of the stator core, In the circumferential direction of the core, the plurality of stator slots are respectively the first slot, the second slot, ..., and the 48th slot.
  • Each of the stator slots has 6 slot layers, and the 6 slot layers are formed from The directions from the radially inner side to the outer side of the stator core are layer a, layer b, ..., and layer f, respectively;
  • the first winding of each phase of the stator winding includes a first winding portion and a plurality of layers.
  • a second winding part, the start section of the first winding is configured by one of the second winding sections, the end section of the first winding is configured by one of the second winding sections, the One end of the first winding portion is connected to a corresponding one of the second winding portions, and the other end of the first winding portion is connected to a corresponding another.
  • the two winding sections are connected; in the first winding section, the 25th slot and the f-th layer are the starting ends of the first winding section, and the 14th slot and the f-th layer are the end ends of the first winding section, the
  • the first winding part includes a first span segment, a second span segment, and a third span segment.
  • the first span segment is from the 25th slot, the f-th layer to the 25th slot, the a-th layer, and In a span, the winding reciprocates between the 25th slot and the 19th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 25th slot a layer to the 20th slot a
  • the layer is the second span; from the 20th slot, the a-th layer to the 14th slot, the f-th layer is the third jump, in which the windings are in the 20th slot and the 14th
  • the slots are wound back and forth from the radially inner side to the radially outer side of the stator core; in the second winding portion, the first slot and the f-th layer are the starting ends of the second winding portion, and the 37th
  • the slot f layer is the terminating end of the second winding portion, and the second winding portion includes a fourth span segment and a fifth span segment, from the 37th slot, the fth layer to
  • the outermost layer of the starting slot of the winding of the first route is connected to the first lead-out wire, and the termination of the winding of the first route is There are six stator slots between the slot and the starting slot of the first winding, and the second outer layer of the ending slot of the first winding is connected to the first star point line;
  • the two-way winding includes a third winding portion and a plurality of fourth winding portions.
  • the starting section of the second winding is configured by one of the fourth winding portions, and the ending section of the second winding is formed by One of the fourth winding portions is configured such that one end of the third winding portion is connected to a corresponding one of the fourth winding portions, and the other end of the third winding portion is connected to
  • the other fourth winding part should be connected; in the third winding part, the 26th slot and the fth layer are the starting ends of the third winding part, and the 13th slot and the fth layer are the third winding
  • the terminating part of the third winding part includes the sixth span, the seventh span, and the eighth span.
  • the sixth span is from the 26th slot, the f-th layer to the 26th slot, the a-th layer.
  • the winding reciprocates between the 26th slot and the 20th slot and is wound from the radially outer side to the radially inner side of the stator core; from the 26th slot to the a Layer to slot 19 and layer a is the seventh span; from slot 19 to layer 13 to slot 13 and f is the eighth span, and in the eighth span, The winding is reciprocated between the 19th slot and the 13th slot and is wound from the radially inner side to the radially outer side of the stator core; in the fourth winding portion, the second slot, the f-th layer is the first slot.
  • the starting end of the four winding part, the 38th slot and the f-th layer are the ending ends of the fourth winding part
  • the fourth winding part includes the ninth and tenth spans, starting from the second slot and the fth layer To the 44th slot, the a layer is the ninth In the ninth span, the winding reciprocates between the second slot and the 44th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 44th slot to the a
  • the layer to the 38th slot and the fth layer are the tenth span, in which the winding reciprocates between the 44th slot and the 38th slot and from the radial direction of the stator core.
  • the starting slot of the second winding is the stator slot opposite to the circumference of the second slot, and the outermost layer of the starting slot of the second winding is connected to the second lead-out wire
  • the stator assembly of the embodiment of the present application during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slots can be balanced and the slot moment angle can be suppressed.
  • the phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the internal circulation of the stator winding can be suppressed, and the effect of low temperature rise can be suppressed.
  • the circulating current it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Greatly suppresses vibration and noise during motor operation.
  • the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement.
  • this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly.
  • this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment, thereby improving the reliability of the stator assembly.
  • FIG. 1 is a schematic diagram of a first winding of a stator assembly according to an embodiment of the present application
  • FIG. 2 is an enlarged view of the structure at A in FIG. 1; FIG.
  • FIG. 3 is an enlarged view of the structure at B in FIG. 1;
  • FIG. 4 is a winding schematic diagram of a first winding of a stator assembly according to an embodiment of the present application
  • FIG. 5 is a schematic diagram of a second winding of a stator assembly according to an embodiment of the present application.
  • FIG. 6 is an enlarged view of the structure at C in FIG. 5;
  • FIG. 7 is an enlarged view of a structure at D in FIG. 5;
  • FIG. 8 is a winding schematic diagram of a second winding of a stator assembly according to an embodiment of the present application.
  • FIG. 9 is a schematic structural diagram of a stator core of a stator assembly according to an embodiment of the present application.
  • FIG. 10 is a schematic structural diagram of a stator assembly according to an embodiment of the present application.
  • FIG. 11 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • FIG. 12 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • FIG. 13 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • FIG. 14 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • FIG. 15 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • 16 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application.
  • 17 is a schematic structural diagram of a first type of conductor segment of a stator assembly according to an embodiment of the present application.
  • FIG. 18 is a schematic structural diagram of a third type of conductor segment of a stator assembly according to an embodiment of the present application.
  • Stator core 10 stator slot 100, slot layer 101,
  • the first type of conductor segment 410 is the first type of conductor segment 410
  • Second type conductor segment 420 first type conductor segment 421, second type conductor segment 422, third type conductor segment 423, fourth type conductor segment 424,
  • the third type of conductor segment 430 is the third type of conductor segment 430.
  • connection should be understood in a broad sense, unless explicitly stated and limited otherwise.
  • they may be fixed connections or removable.
  • Connection, or integral connection it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements.
  • connection or integral connection; it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements.
  • z is the number of stator slots
  • m is the number of phases
  • 2p is the number of poles.
  • z can be 24, 48, 72, etc.
  • the number of phases m can be three-phase, two-phase, or single-phase
  • the number of pole pairs p can be eight-pole, four-pole, etc., which can be set according to the specific applicable motor.
  • the stator assembly 1 includes a stator core 10 and a stator winding 20.
  • the stator core 10 has a plurality of stator slots 100, and the plurality of stator slots 100 are distributed along a circumferential direction of the stator core 10.
  • the plurality of stator slots 100 are respectively the first slot, the second slot, ..., the i-th slot, ..., the n-th slot, ..., and each stator slot 100 has r slots.
  • the layers 101 and r slot layers 101 are respectively the a-th layer, the b-th layer, ..., the j-th layer, ..., and the r-th direction from the radially inner side to the outer side of the stator core 10.
  • each phase of the first winding 200 of the stator winding 20 includes a first winding portion 230 and a plurality of second winding portions 240.
  • a starting section 210 of the first winding includes a second winding portion 240. It is configured that the termination section 220 of the first winding is configured by another second winding portion 240, one end of the first winding portion 230 is connected to the corresponding one of the second winding portions 240, and the other end of the first winding portion 230 is connected to A corresponding other second winding portion 240 is connected.
  • the i-th slot and the r-th layer are the starting end 231 of the first winding portion, and the (i-11) th slot and the r-th layer are the ending end 232 of the first winding portion.
  • the first winding part 230 includes a first span segment 233, a second span segment 234, and a third span segment 235, and the first layer from the i-th slot to the i-th slot is the first layer.
  • the winding reciprocates between the i-th slot and the (i-6) -th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • the second span segment 234 is from the i-th slot and the a-th layer to the (i-5) -th slot and the a-th layer.
  • From the (i-5) th slot a to the (i-11) th slot r is the third jump segment 235.
  • the winding is in the (i-5) th slot and The (i-11) th slot is reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
  • the n-th slot and the r-th layer are the starting end 241 of the second winding portion, and the (n-12) slot r-layer is the end-end 242 of the second winding portion.
  • the second winding portion 240 includes a fourth span segment 243 and a fifth span segment 244.
  • the fourth span segment 243 is the nth slot from the r-th layer to the (n-6) th slot and the a-th layer.
  • the winding reciprocates between the nth slot and the (n-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • the rth layer is the fifth jump segment 244.
  • the winding is between the (n-6) th slot and
  • the (n-12) th slot is reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
  • the starting slot of the first winding 200 is the stator slot 100 whose circumference is opposite to the i-th slot, and the outermost layer of the starting slot of the first winding 200 is connected to the first lead 211.
  • the second outer layer of the ending slot of the first winding 200 is connected to the first star point line 221. .
  • the i-th slot can be used as the starting point.
  • the time is "-"
  • the number of "*” slots is counted in a counterclockwise direction as shown in Fig. 9, and when "+” between i and *, the number of "*" slots is counted in a clockwise direction as shown in FIG. .
  • each phase of the second winding 300 of the stator winding 20 includes a third winding portion 330 and a plurality of fourth winding portions 340.
  • the starting section 310 of the second winding includes a fourth winding portion 340.
  • the end section 320 of the second winding is formed by a fourth winding portion 340.
  • One end of the third winding portion 330 is connected to a corresponding one of the fourth winding portions 340, and the other end of the third winding portion 330 is connected to the corresponding another fourth winding portion 340.
  • the third winding section 330 includes a sixth jump segment 333, a seventh jump segment 334, and an eighth jump segment 335, and the sixth jump from the i'th slot to the r'th layer to the i'th slot Segment 333, in the sixth span segment 333, the winding reciprocates between the i'th slot and the (i'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • a seventh span 334 is from the i'th slot a layer to the (i'-7) th slot a layer. From the (i'-7) th slot a to the (i'-13) th slot r is the eighth span 335. In the eighth span 335, the winding is at the (i'-7) ) Slot and (i'-13) slot are reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
  • the fourth winding portion 340 includes a ninth span 343 and a tenth span 344, and the nth slot from the r'th layer to the (n'-6) th slot a layer is the ninth span 343,
  • the winding is reciprocated between the n'th slot and the (n'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • the tenth span 344 from the (n'-6) th slot a to the (n'-12) th slot r is the tenth span 344, and the winding is at the (n'-6th) ) Slot and (n′-12) th slot are reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
  • the starting slot of the second winding 300 is the stator slot 100 whose circumference is opposite to the i ′ slot, and the outermost layer of the starting slot of the second winding 300 is connected to the second lead-out wire. 311, there are four stator slots 100 between the ending slot of the second winding 300 and the starting slot of the second winding 300, and the second outer point of the ending slot of the second winding 300 is connected to the second star point line 321.
  • the i-th slot can be used as the starting point.
  • the stator assembly 1 of the embodiment of the present application during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slot 100 can be balanced and the slot moment can be suppressed.
  • the potentials of the angles are different from each other, so that the potentials between the circuit windings can be balanced, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed.
  • the circulating current it can also suppress the harmonic electromagnetic excitation generated by the circulating current. , which can greatly suppress the vibration and noise during motor operation.
  • the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement.
  • this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved.
  • this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, and can improve the reliability of the stator assembly 1.
  • the stator winding 20 includes a plurality of conductor segments 400, and each conductor segment 400 includes a bent portion 401 and The first in-slot portion 402 and the second in-slot portion 403 connected to the bent portion 401, respectively.
  • the first and second in-slot portions 402 and 403 of the plurality of conductor segments 400 located on adjacent layers are welded at the welding ends. connection.
  • the conductor segment 400 has a simple setting structure, a convenient forming process, few required equipment, and easy mass production, and the welding end can be located on the same side of the stator core 10 to facilitate welding. As shown in FIGS.
  • the bent portion 401 of the conductor segment 400 is located on the left side of the stator core 10 (as shown on the left side of FIG. 1 and FIG. 5), and the soldered ends of the conductor segment 400 are located on the stator iron.
  • the right side of the core 10 (the right side shown in Figs. 1 and 5).
  • the conductor segment 400 includes a first-type conductor segment 410, a second-type conductor segment 420, and a third-type conductor segment.
  • Conductor segment 430, the pitch between the first slot inner portion 402 and the second slot inner portion 403 of the first type conductor segment 410 is (y-1) stator slots 100, and the first slot of the second type conductor segment 420
  • the pitch between the inner portion 402 and the second slot inner portion 403 is y stator slots 100
  • y can be 6.
  • winding can be achieved through the first type of conductor segment 410, the second type of conductor segment 420, and the third type of conductor segment 430.
  • the type of conductor segment 400 is small, the forming process is convenient, the required equipment is small, and mass production is easy.
  • the first type conductor segment 410 is located in the second span segment 234, and the first type conductor segment 402 in the first slot portion 402 is located in a stator slot 100
  • the innermost layer of the first type conductor segment 410 is located in the innermost layer of the other stator slot 100.
  • the second type of conductor segment 420 is located within the first and third jump segments 233 and 235, and the fourth and fifth jump segments 243 and 243. Within segment 244, within sixth and eighth spans 333 and 335, and within ninth and tenth spans 343 and 344.
  • the second type of conductor segment 420 includes a conductor segment 400 of the same layer and a conductor segment 400 of a different layer.
  • the first slot inner portion 402 of the same layer conductor segment 400 is located at the outermost layer of a stator slot 100, and the second slot inner portion 403 Located in the outermost layer of another stator slot 100, or the first slot inner portion 402 of the conductor segment 400 on the same layer is located in the innermost layer of one stator slot 100, and the second slot inner portion 403 is located in the innermost portion of the other stator slot 100 Floor.
  • the first slot inner portion 402 of the conductor segment 400 of the different layer is located at the middle slot layer 101 of one stator slot 100, and the second slot inner portion 403 is located at the middle slot layer 101 of the other stator slot 100, and the different layers span.
  • the second type of conductor segment 420 may include a first type of conductor segment 421, a second type of conductor segment 422, a third type of conductor segment 423, and a fourth type of conductor segment 424.
  • the conductor segment 421 and the fourth conductor segment 424 are both conductor segments 400 of the same layer.
  • the first slot inner portion 402 of the first conductor segment 421 is located at the innermost layer of a stator slot 100, and the second slot inner portion 403 is located at the other layer.
  • the innermost layer of one stator slot 100, the first slot inner portion 402 of the fourth conductor segment 424 is located at the outermost layer of one stator slot 100, and the second slot inner portion 403 is located at the outermost layer of the other stator slot 100.
  • the two types of conductor segments 422 and the third type of conductor segments 423 are conductor segments 400 of different layers.
  • the first conductor portion 402 of the second conductor segment 422 is located at the b-th layer of the stator slot 100 and the second conductor portion 403 It is located at the c level of the other stator slot 100.
  • the first in-slot portion 402 of the fourth conductor segment 424 is located at the d-th layer of one stator slot 100, and the second slot portion 403 is at the e-th layer of the other stator slot 100. .
  • the third type conductor segment 430 is located in the seventh span segment 334, and the first slot inner portion 402 of the third type conductor segment 430 is located in a stator slot 100.
  • the innermost layer, the second in-slot portion 403 of the third type of conductor segment 430 is located at the innermost layer of the other stator slot 100.
  • a motor according to an embodiment of the present application includes the stator assembly 1 as described above.
  • the potential vector of the stator slot 100 can be balanced and the slot moment angle can be suppressed.
  • the phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed.
  • the harmonic electromagnetic excitation generated by the circulating current can also be suppressed. Can greatly suppress the vibration and noise during motor operation.
  • the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement.
  • this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved.
  • this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, thereby improving the reliability of the stator assembly 1 and effectively preventing the motor from failing.
  • the stator assembly 1 includes a stator core 10 and a stator winding 20.
  • the stator core 10 has 48 stator slots 100, and multiple stator slots 100 extend along the stator iron.
  • the core 10 is distributed in the circumferential direction.
  • the plurality of stator slots 100 are the first slot, the second slot, ..., the 48th slot, and each of the stator slots 100 has six slots.
  • the slot layers 101 and the six slot layers 101 are respectively the a-th layer, the b-th layer, ..., and the f-th direction from the radially inner side to the outer side of the stator core 10.
  • each phase of the first winding 200 of the stator winding 20 includes a first winding portion 230 and a plurality of second winding portions 240.
  • each phase of the first winding 200 of the stator winding 20 includes one first winding portion 230 and three second winding portions 240.
  • the start section 210 of the first winding is configured by a second winding section 240
  • the end section 220 of the first winding is configured by a second winding section 240.
  • One end of the first winding section 230 and a corresponding one The second winding portion 240 is connected, and the other end of the first winding portion 230 is connected to the corresponding another second winding portion 240.
  • the 25th slot and the f-th layer are the starting end 231 of the first winding portion
  • the 14th slot and the f-th layer are the end 232 of the first winding portion
  • the first winding portion 230 includes a first jump segment 233, a second jump segment 234, and a third jump segment 235.
  • the a-th layer is the first jump segment 233.
  • the winding reciprocates between the 25th slot and the 19th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • the second span segment 234 is from the 25th slot a layer to the 20th slot a layer. From the 20th slot, the ath layer to the 14th slot, the fth layer is the third jump segment 235. In the third jump segment 235, the winding reciprocates between the 20th slot and the 14th slot and runs from the stator core 10 From the radial inside to the radial outside.
  • the first slot f layer is the starting end 241 of the second winding portion
  • the 37th slot f layer is the end end 242 of the second winding portion
  • the second winding portion 240 includes a fourth jump segment 243 and a fifth jump segment 244.
  • the fourth jump segment 243 is from the 1st slot, the f-th layer to the 43th slot, the a-th layer.
  • the winding is at The first slot and the 43rd slot are reciprocated and wound from the radially outer side to the radially inner side of the stator core 10. From the 43rd slot, the a-th layer to the 37th slot, the f-th layer is the fifth span section 244. In the fifth span section 244, the winding reciprocates between the 43rd slot and the 37th slot and runs from the stator core 10 From the radial inside to the radial outside.
  • the starting slot of the first winding 200 is the stator slot 100 whose circumference is opposite to the 25th slot, and the outermost layer of the starting slot of the first winding 200 is connected to the first lead-out wire 211.
  • the stator slot 100 whose circumference is opposite to the 25th slot is the first slot, and the f-th layer of the first slot has a first lead-out wire.
  • the second outer layer of the ending slot of the first winding 200 is connected to the first star point line 221.
  • the eighth slot outer layer has a first star point line 221.
  • each phase of the second winding 300 of the stator winding 20 includes a third winding portion 330 and a plurality of fourth winding portions 340.
  • the starting section 310 of the second winding includes a fourth winding portion 340.
  • the end section 320 of the second winding is formed by a fourth winding portion 340.
  • One end of the third winding portion 330 is connected to a corresponding one of the fourth winding portions 340, and the other end of the third winding portion 330 is connected to the corresponding another fourth winding portion 340.
  • the 26th slot and the f-th layer are the starting end 331 of the third winding portion
  • the 13th slot and the f-th layer are the terminating end 332 of the third winding portion
  • the third winding portion 330 includes a sixth jump segment 333, a seventh jump segment 334, and an eighth jump segment 335.
  • the sixth jump segment 333 is from the 26th slot, the f-th floor to the 26th slot, the a-th floor, and the sixth jump
  • the winding reciprocates between the 26th slot and the 20th slot and is wound from the radially outer side to the radially inner side of the stator core 10.
  • the seventh span 334 is from the 26th layer a to the 19th slot a. From the 19th slot, the ath layer to the 13th slot, the fth layer is the eighth span segment 335. In the eighth span segment 335, the winding reciprocates between the 19th slot and the 13th slot and runs from the stator core 10 From the radial inside to the radial outside.
  • the second slot f layer is the start end 341 of the fourth winding portion
  • the 38th slot f layer is the end end 342 of the fourth winding portion
  • the fourth winding portion 340 includes the ninth jump segment 343 and the tenth jump segment 344.
  • the ninth jump segment 343 is from the second slot, the f-th layer to the 44th slot, the a-th layer.
  • the second slot and the 44th slot are reciprocated and wound from the radially outer side to the radially inner side of the stator core 10. From the 44th slot to the 38th slot and the fth layer is the tenth span segment 344.
  • the winding reciprocates between the 44th and 38th slots and runs from the stator core 10 From the radial inside to the radial outside.
  • the starting slot of the second winding 300 is the stator slot 100 opposite to the circumference of the second slot.
  • the outermost layer of the starting slot of the second winding 300 is connected to the second lead-out wire 311.
  • the second outer layer of the termination slot of the two-way winding 300 is connected to the second star point line 321.
  • the f-th layer in the second slot has a second lead-out line 311, and the seventh outer layer has a second star-dotted line 321.
  • the stator assembly 1 of the embodiment of the present application during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slot 100 can be balanced and the slot moment can be suppressed.
  • the potentials of the angles are different from each other, so that the potentials between the circuit windings can be balanced, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed.
  • the circulating current it can also suppress the harmonic electromagnetic excitation generated by the circulating current. , which can greatly suppress the vibration and noise during motor operation.
  • the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement.
  • this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved.
  • this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, and can improve the reliability of the stator assembly 1.

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Abstract

A stator assembly (1) and a motor. The stator assembly (1) is provided with a plurality of stator slots (100). A first span (233) is from an r-th layer to an a-th layer of an i-th slot; a second span (234) is from the a-th layer of the i-th slot to the a-th layer of an (i-5)th slot; a third span (235) is from the a-th layer of the (i-5)th slot to the r-th layer of a (i-11)th slot; a fourth span (243) is from the r-th layer of an n-th slot to the a-th layer of an (n-6)th slot; a fifth span (244) is from the a-th layer of the (n-6)th slot to the r-th layer of an (n-12)th slot; a sixth span (333) is from the r-th layer of an i'-th slot to the a-th layer of the i'-th slot; a seventh span (334) is from the a-th layer of the i'-th slot to the a-th layer of an (i'-7)th slot; an eighth span (335) is from the a-th layer of the (i'-7)th slot to the r-th layer of an (i'-13)th slot.

Description

定子组件及电机Stator assembly and motor
相关申请的交叉引用Cross-reference to related applications
本申请要求比亚迪股份有限公司于2018年05月31日提交的、发明名称为“定子组件及电机”的、中国专利申请号“201810550257.2”的优先权。This application claims the priority of Chinese Patent Application No. “201810550257.2” filed by BYD Co., Ltd. on May 31, 2018 with the invention name “Stator Assembly and Motor”.
技术领域Technical field
本申请涉及电机技术领域,具体而言,尤其是涉及一种定子组件及电机。The present application relates to the technical field of motors, and in particular, to a stator assembly and a motor.
背景技术Background technique
相关技术中,旋转电机的电枢连接方式采用波绕方式,即从最外层波绕至最内层,再反向波绕至最外层。这种电枢连接方式及实现方式,不论是从制作工艺方面分析,还是从批量生产商方面分析,需要制作的扁线电枢种类过多,且轴向两端均需要焊接,焊点多,此外,其扁线下线后,难以准确固定,造成生产成本高,制作工艺难度大。从电气连接方面分析,该波绕方式,在同一槽内的不同层数之间的电压差较高,在高压下运用时,层间容易击穿,导致短路,使电机失效。In the related art, the armature connection method of the rotating electrical machine adopts a wave winding method, that is, a wave from the outermost layer to the innermost layer, and then a reverse wave to the outermost layer. This armature connection method and implementation method, whether from the analysis of manufacturing process or from the perspective of mass manufacturers, there are too many types of flat wire armatures to be produced, and both ends of the axial line need to be welded, and there are many solder joints. In addition, after the flat line is offline, it is difficult to accurately fix it, resulting in high production costs and difficult manufacturing processes. From the perspective of electrical connection, the wave winding method has a high voltage difference between different layers in the same slot. When used under high voltage, the layers are easily broken down, resulting in a short circuit and causing the motor to fail.
发明内容Summary of the Invention
本申请旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本申请提出一种定子组件,该定子组件具有结构简单、可靠性高的优点。This application is intended to solve at least one of the technical problems in the related technology. For this reason, this application proposes a stator assembly, which has the advantages of simple structure and high reliability.
本申请还提出一种电机,所述电机具有如上所述的定子组件。The present application also proposes a motor having a stator assembly as described above.
本申请又提出一种定子组件,该定子组件具有结构简单、可靠性高的优点。This application also proposes a stator assembly, which has the advantages of simple structure and high reliability.
根据本申请实施例的定子组件,所述定子组件适用于z槽极2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q,所述定子组件包括定子铁芯和定子绕组,所述定子铁芯具有多个定子槽,多个所述定子槽沿所述定子铁芯的周向方向分布,在所述定子铁芯的周向方向上,多个所述定子槽分别为第1槽、第2槽、…、第i槽、…、第n槽、…,每个所述定子槽中均具有r个槽层,r个所述槽层从所述定子铁芯的径向内侧到外侧的方向上分别为第a层、第b层、…、第j层、…、第r层;所述定子绕组的每相第一路绕线包括第一绕组部分和多个第二绕组部分,所述第一路绕线的起始段由一个所述第二绕组部分构造成,所述第一路绕线的终止段由另一个所述第二绕组部分构造成,所述第一绕组部分的一端与相应的一个所述第二绕组部分连接,所述第一绕组部分的另一端与相应的另一个所述第二绕组部分连接;在所述第一绕组部分内,第i槽第r层为所述第一 绕组部分的起始端,第(i-11)槽第r层为所述第一绕组部分的终止端,所述第一绕组部分包括第一跨跃段、第二跨跃段和第三跨跃段,从第i槽第r层到第i槽第a层为所述第一跨跃段,在所述第一跨跃段内,绕线在第i槽和第(i-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第i槽第a层到第(i-5)槽第a层为所述第二跨跃段;从第(i-5)槽第a层到第(i-11)槽第r层为第三跨跃段,在所述第三跨跃段内,绕线在第(i-5)槽和第(i-11)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;在所述第二绕组部分内,第n槽第r层为所述第二绕组部分的起始端,第(n-12)槽第r层为所述第二绕组部分的终止端,所述第二绕组部分包括第四跨跃段和第五跨跃段,从第n槽第r层到第(n-6)槽第a层为所述第四跨跃段,在所述第四跨跃段内,绕线在第n槽和第(n-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第(n-6)槽第a层到第(n-12)槽第r层为所述第五跨跃段,在所述第五跨跃段内,绕线在第(n-6)槽和第(n-12)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线,其中所述第一路绕线的起始槽为第i槽的圆周相对的定子槽,所述第一路绕线的起始槽最外层连接第一引出线,所述第一路绕线的终止槽与所述第一路绕线的起始槽之间存在六个定子槽,所述第一路绕线的终止槽的次外层连接第一星点线;所述定子绕组的每相第二路绕线包括第三绕组部分和多个第四绕组部分,所述第二路绕线的起始段由一个所述第四绕组部分构造成,所述第二路绕线的终止段由一个所述第四绕组部分构造成;所述第三绕组部分的一端与相应的一个所述第四绕组部分连接,所述第三绕组部分的另一端与相应的另一个所述第四绕组部分连接;在所述第三绕组部分内,第i’槽第r层为所述第三绕组部分的起始端,第(i’-13)槽第r层为所述第三绕组部分的终止端,所述第三绕组部分包括第六跨跃段、第七跨跃段和第八跨跃段,从第i’槽第r层到第i’槽第a层为所述第六跨跃段,在所述第六跨跃段内,绕线在第i’槽和第(i’-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第i’槽第a层到第(i’-7)槽第a层为所述第七跨跃段;从第(i’-7)槽第a层到第(i’-13)槽第r层为所述第八跨跃段,在所述第八跨跃段内,绕线在第(i’-7)槽和第(i’-13)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;在所述第四绕组部分内,第n’槽第r层为所述第四绕组部分的起始端,第(n’-12)槽第r层为所述第四绕组部分的终止端,所述第四绕组部分包括第九跨跃段和第十跨跃段,从第n’槽第r层到第(n’-6)槽第a层为所述第九跨跃段,在所述第九跨跃段内,绕线在第n’槽和第(n’-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第(n’-6)槽第a层到第(n’-12)槽第r层为所述第十跨跃段,在所述第十跨跃段内,绕线在第(n’-6)槽和第(n’-12)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线,其中所述第二路绕线的起始槽为第i’槽的圆周相对的定子槽,所述第二路绕线的起始槽最外层连接第二引出线,所述第 二路绕线的终止槽与所述第二路绕线的起始槽之间存在四个定子槽,所述第二路绕线的终止槽的次外层连接第二星点线。According to the stator assembly in the embodiment of the present application, the stator assembly is suitable for a z-slot pole 2p pole m-phase motor, and the number of slots per pole and phase of each phase is q = z / m / (2p), and the number of parallel branches is a A≤q, the stator assembly includes a stator core and a stator winding, the stator core has a plurality of stator slots, and the plurality of stator slots are distributed in a circumferential direction of the stator core, and In the circumferential direction of the iron core, the plurality of stator slots are respectively a first slot, a second slot, ..., an i-th slot, ..., an n-th slot, ..., and each of the stator slots has r slots. Layers, the r slot layers are from the radially inner side to the outer side of the stator core, and are the a-th layer, the b-th layer, ..., the j-th layer, ..., the r-th layer; The first winding of each phase includes a first winding portion and a plurality of second winding portions. A starting section of the first winding is configured by one of the second winding portions. The termination section is configured by another said second winding portion, and one end of said first winding portion is connected to a corresponding one of said second winding portions, said first winding The other end of the branch is connected to the corresponding second winding part; in the first winding part, the i-th slot and the r-th layer are the starting end of the first winding part and the (i-11) th slot The r-th layer is the terminating end of the first winding portion, and the first winding portion includes a first span segment, a second span segment, and a third span segment, from the i-th slot to the i-th slot The first layer is the first span segment, and in the first span segment, the winding reciprocates between the i-th slot and the (i-6) -th slot and is radially outward from the stator core. To the radial inner side; from the i-th slot a layer to the (i-5) slot a layer is the second span; from the (i-5) slot a layer to the (i- 11) The r-th layer of the slot is the third span segment, and in the third span segment, the winding reciprocates between the (i-5) th slot and the (i-11) th slot and moves from the stator iron The core is wound from the radially inner side to the radially outer side; in the second winding part, the n-th slot and the r-th layer are the starting ends of the second winding part, and the (n-12) -th slot and the r-th layer are The terminating end of the second winding portion, the second winding portion includes a fourth span segment and a fifth span segment, starting from the nth slot and the rth Layer to the (n-6) th slot, the a-th layer is the fourth step, and the winding reciprocates between the nth slot and the (n-6) th slot in the fourth step, and The stator core is wound from the radially outer side to the radially inner side; from the (n-6) th slot a layer to the (n-12) th slot r layer is the fifth span segment, where In the fifth span, the winding reciprocates between the (n-6) th slot and the (n-12) th slot and is wound from the radially inner side to the radially outer side of the stator core, wherein the first The starting slot of the winding of one path is the stator slot opposite to the circumference of the i-th slot. The outermost layer of the starting slot of the winding of the first path is connected to the first lead-out wire, and the ending slot of the winding of the first path and There are six stator slots between the starting slot of the first winding, and the second outer layer of the ending slot of the winding of the first winding is connected to the first star point line; the second winding of each phase of the stator winding The winding includes a third winding portion and a plurality of fourth winding portions. The start section of the second winding is configured by one of the fourth winding sections, and the ending section of the second winding is formed by one. The fourth winding portion is configured such that one end of the third winding portion is in phase with The corresponding one of the fourth winding portions is connected, and the other end of the third winding portion is connected to the corresponding other of the fourth winding portions; in the third winding portion, the i'th slot and the r-th layer are The starting end of the third winding part, the (i'-13) th slot, the r-th layer is the ending end of the third winding part, and the third winding part includes a sixth span segment and a seventh span segment And the eighth span, from the i'th slot to the r'th layer to the i 'slot to the a'th layer is the sixth span, and in the sixth span, the winding is in the i' slot and The (i'-6) th slot is reciprocated and wound from the radially outer side to the radial inner side of the stator core; from the i'th slot a layer to the (i'-7) th slot a layer is The seventh step; from the (i'-7) th slot a layer to the (i'-13) th slot r layer is the eighth step, within the eighth step , The winding reciprocates between the (i'-7) th slot and the (i'-13) th slot and is wound from the radially inner side to the radially outer side of the stator core; within the fourth winding portion , The r'th layer of the n'th slot is the starting end of the fourth winding part, and the rth layer of the (n'-12) th slot is the The terminating end of the four winding section, the fourth winding section includes the ninth and tenth spans, from the n'th slot to the (n'-6) th slot and the a layer is the first A nine-span jump segment, in which the winding reciprocates between the n'th slot and the (n'-6) th slot and is wound from a radially outer side to a radially inner side of the stator core Line; from the (n'-6) th slot a layer to the (n'-12) th slot r layer is the tenth span, and in the tenth span, the winding is at the ( n'-6) slot and (n'-12) slot are reciprocated and wound from the radial inner side to the radial outer side of the stator core, wherein the starting slot of the second winding is the first The stator grooves on the circumference of the slot i ′ are opposite to each other. The outermost layer of the starting slot of the second winding is connected to the second lead-out wire, and the ending slot of the second winding is connected to the start of the second winding. There are four stator slots between the starting slots, and the second outer layer of the ending slot of the second winding winding is connected to the second star point line.
根据本申请实施例的定子组件,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线与第一星点线均布置在定子组件的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件的空间利用率。另外,这种布线方式可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件的可靠性。According to the stator assembly of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slots can be balanced and the slot moment angle can be suppressed. The phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the internal circulation of the stator winding can be suppressed, and the effect of low temperature rise can be suppressed. In addition, while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Greatly suppresses vibration and noise during motor operation. In addition, the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly. In addition, this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment, thereby improving the reliability of the stator assembly.
根据本申请的一些实施例,i=i’-1;n=n’-1。According to some embodiments of the present application, i = i'-1; n = n'-1.
根据本申请的一些实施例,所述定子绕组包括多个导体段,每个所述导体段包括弯折部和分别连接至所述弯折部的第一槽内部分和第二槽内部分,所述多个导体段的位于相邻层的所述第一槽内部分和所述第二槽内部分在焊接端焊接连接。According to some embodiments of the present application, the stator winding includes a plurality of conductor segments, and each of the conductor segments includes a bent portion and a first in-slot portion and a second in-slot portion respectively connected to the bent portion, The inner portion of the first slot and the second slot portion of the plurality of conductor segments located adjacent to each other are welded at a welding end.
在本申请的一些实施例中,所述导体段包括第一类导体段、第二类导体段和第三类导体段,所述第一类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为(y-1)个所述定子槽,所述第二类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为y个所述定子槽,所述第三类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为(y+1)个所述定子槽,其中y为整数且y=z/2p。In some embodiments of the present application, the conductor segment includes a first-type conductor segment, a second-type conductor segment, and a third-type conductor segment, and the inner portion of the first slot of the first-type conductor segment and the The pitch between the second slot inner portions is (y-1) the stator slots, and the pitch between the first slot inner portion and the second slot inner portion of the second type of conductor segment Are y stator slots, and a pitch between the first slot inner portion and the second slot inner portion of the third type of conductor segment is (y + 1) the stator slots, where y Is an integer and y = z / 2p.
在本申请的一些示例中,所述第一类导体段位于所述第二跨跃段内,所述第一类导体段的所述第一槽内部分位于一个所述定子槽的最内层,所述第一类导体段的所述第二槽内部分位于另一个所述定子槽的最内层。In some examples of the present application, the first type of conductor segment is located within the second span segment, and the first slot portion of the first type conductor segment is located at an innermost layer of one of the stator slots. The inner portion of the second slot of the first type of conductor segment is located at the innermost layer of the other stator slot.
在本申请的一些示例中,所述第二类导体段位于所述第一跨跃段和所述第三跨跃段内、所述第四跨跃段和所述第五跨跃段内、所述第六跨跃段和所述第八跨跃段内以及所述第九跨跃段和所述第十跨跃段内;所述第二类导体段包括同层的导体段和异层的导体段,所述同层的导体段的所述第一槽内部分位于一个所述定子槽的最外层,所述第二槽内部分位于另一个所述定子槽的最外层,或者所述同层的导体段的所述第一槽内部分位于一个所述定子槽的最内层,所述第二槽内部分位于另一个所述定子槽的最内层;所述异层的导体段的所述第一槽内部分位于一个所述定子槽的中间槽层,所述第二槽内部分位于另一个所述定子槽的中间槽层,且异层跨跃。In some examples of the present application, the second type of conductor segment is located in the first and third jump segments, the fourth and fifth jump segments, In the sixth and eighth spans, and in the ninth and tenth spans; the second type of conductor segment includes conductor segments of the same layer and different layers A conductor segment of the same slot, the inner portion of the first slot is located at the outermost layer of one of the stator slots, the inner portion of the second slot is located at the outermost layer of the other stator slot, or The inner portion of the first slot of the conductor segment of the same layer is located at the innermost layer of one of the stator slots, and the inner portion of the second slot is located at the innermost layer of the other stator slot; The inner portion of the first slot of the conductor segment is located at the middle slot layer of one of the stator slots, and the inner portion of the second slot is located at the middle slot layer of the other stator slot, and the different layers span.
在本申请的一些示例中,所述第三类导体段位于所述第七跨跃段,所述第三类导体段的 所述第一槽内部分位于一个所述定子槽的最内层,所述第三类导体段的所述第二槽内部分位于另一个所述定子槽的最内层。In some examples of the present application, the third-type conductor segment is located in the seventh span segment, and the first slot portion of the third-type conductor segment is located at an innermost layer of one of the stator slots, The second slot portion of the third type of conductor segment is located at the innermost layer of the other stator slot.
根据本申请实施例的电机,包括如上所述的定子组件。A motor according to an embodiment of the present application includes the stator assembly as described above.
根据本申请实施例的电机,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线与第一星点线均布置在定子组件的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件的空间利用率。另外,这种布线方式可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件的可靠性,有效防止电机失效。According to the motor of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slots can be balanced and the potential of the slot moment angle can be suppressed. The phase angle is different, so that the potential balance between circuit windings can be achieved, the internal circulation of the stator windings can be suppressed, and the effect of low temperature rise can be suppressed. In addition, while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Amplify vibration and noise during motor operation. In addition, the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly. In addition, this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment process, thereby improving the reliability of the stator assembly and effectively preventing the failure of the motor.
根据本申请实施例的定子组件,所述定子组件适用于z槽2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q,所述定子组件包括定子铁芯和定子绕组,所述定子铁芯具有48个定子槽,多个所述定子槽沿所述定子铁芯的周向方向分布,在所述定子铁芯的周向方向上,多个所述定子槽分别为第1槽、第2槽、…、第48槽,每个所述定子槽中均具有6个槽层,6个所述槽层从所述定子铁芯的径向内侧到外侧的方向上分别为第a层、第b层、…、第f层;所述定子绕组的每相第一路绕线包括第一绕组部分和多个第二绕组部分,所述第一路绕线的起始段由一个所述第二绕组部分构造成,所述第一路绕线的终止段由一个所述第二绕组部分构造成,所述第一绕组部分的一端与相应的一个所述第二绕组部分连接,所述第一绕组部分的另一端与相应的另一个所述第二绕组部分连接;在所述第一绕组部分内,第25槽第f层为所述第一绕组部分的起始端,第14槽第f层为所述第一绕组部分的终止端,所述第一绕组部分包括第一跨跃段、第二跨跃段和第三跨跃段,从第25槽第f层到第25槽第a层为所述第一跨跃段,在所述第一跨跃段内,绕线在第25槽和第19槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第25槽第a层到第20槽第a层为所述第二跨跃段;从第20槽第a层到第14槽第f层为第三跨跃段,在所述第三跨跃段内,绕线在第20槽和第14槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;在所述第二绕组部分内,第1槽第f层为所述第二绕组部分的起始端,第37槽第f层为所述第二绕组部分的终止端,所述第二绕组部分包括第四跨跃段和第五跨跃段,从第37槽第f层到第43槽第a层为所述第四跨跃段,在所述第四跨跃段内,绕线在第1槽和第43槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第43槽第a层到第37槽第f层为所述第五跨跃段,在所述第五跨跃段内,绕线在第43槽和第37槽之 间往复且从所述定子铁芯的径向内侧到径向外侧绕线;其中所述第一路绕线的起始槽为第25槽的圆周相对的定子槽,所述第一路绕线的起始槽最外层连接第一引出线,所述第一路绕线的终止槽与所述第一路绕线的起始槽之间存在六个定子槽,所述第一路绕线的终止槽的次外层连接第一星点线;所述定子绕组的每相第二路绕线包括第三绕组部分和多个第四绕组部分,所述第二路绕线的起始段由一个所述第四绕组部分构造成,所述第二路绕线的终止段由一个所述第四绕组部分构造成;所述第三绕组部分的一端与相应的一个所述第四绕组部分连接,所述第三绕组部分的另一端与相应的另一个所述第四绕组部分连接;在所述第三绕组部分内,第26槽第f层为所述第三绕组部分的起始端,第13槽第f层为所述第三绕组部分的终止端,所述第三绕组部分包括第六跨跃段、第七跨跃段和第八跨跃段,从第26槽第f层到第26槽第a层为所述第六跨跃段,在所述第六跨跃段内,绕线在第26槽和第20槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第26槽第a层到第19槽第a层为所述第七跨跃段;从第19槽第a层到第13槽第f层为所述第八跨跃段,在所述第八跨跃段内,绕线在第19槽和第13槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;在所述第四绕组部分内,第2槽第f层为所述第四绕组部分的起始端,第38槽第f层为所述第四绕组部分的终止端,所述第四绕组部分包括第九跨跃段和第十跨跃段,从第2槽第f层到第44槽第a层为所述第九跨跃段,在所述第九跨跃段内,绕线在第2槽和第44槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第44槽第a层到第38槽第f层为所述第十跨跃段,在所述第十跨跃段内,绕线在第44槽和第38槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;其中所述第二路绕线的起始槽为第2槽的圆周相对的定子槽,所述第二路绕线的起始槽最外层连接第二引出线,所述第二路绕线的终止槽与所述第二路绕线的起始槽之间存在四个定子槽,所述第二路绕线的终止槽的次外层连接第二星点线。According to the stator assembly of the embodiment of the present application, the stator assembly is suitable for a z-slot 2p-pole and m-phase motor, and the number of slots per pole and phase of each phase is q = z / m / (2p), and the number of parallel branches is a, a≤q, the stator assembly includes a stator core and a stator winding, the stator core has 48 stator slots, and a plurality of the stator slots are distributed along a circumferential direction of the stator core, In the circumferential direction of the core, the plurality of stator slots are respectively the first slot, the second slot, ..., and the 48th slot. Each of the stator slots has 6 slot layers, and the 6 slot layers are formed from The directions from the radially inner side to the outer side of the stator core are layer a, layer b, ..., and layer f, respectively; the first winding of each phase of the stator winding includes a first winding portion and a plurality of layers. A second winding part, the start section of the first winding is configured by one of the second winding sections, the end section of the first winding is configured by one of the second winding sections, the One end of the first winding portion is connected to a corresponding one of the second winding portions, and the other end of the first winding portion is connected to a corresponding another. The two winding sections are connected; in the first winding section, the 25th slot and the f-th layer are the starting ends of the first winding section, and the 14th slot and the f-th layer are the end ends of the first winding section, the The first winding part includes a first span segment, a second span segment, and a third span segment. The first span segment is from the 25th slot, the f-th layer to the 25th slot, the a-th layer, and In a span, the winding reciprocates between the 25th slot and the 19th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 25th slot a layer to the 20th slot a The layer is the second span; from the 20th slot, the a-th layer to the 14th slot, the f-th layer is the third jump, in which the windings are in the 20th slot and the 14th The slots are wound back and forth from the radially inner side to the radially outer side of the stator core; in the second winding portion, the first slot and the f-th layer are the starting ends of the second winding portion, and the 37th The slot f layer is the terminating end of the second winding portion, and the second winding portion includes a fourth span segment and a fifth span segment, from the 37th slot, the fth layer to the 43rd slot, the ath layer The fourth span In the segment, the winding reciprocates between the 1st slot and the 43rd slot and is wound from the radially outer side to the radially inner side of the stator core; from the 43rd slot a layer to the 37th slot f layer The fifth jump segment, in which the winding reciprocates between the 43rd slot and the 37th slot and is wound from the radially inner side to the radially outer side of the stator core; The starting slot of the winding of the first route is the stator slot opposite to the circumference of the 25th slot. The outermost layer of the starting slot of the winding of the first route is connected to the first lead-out wire, and the termination of the winding of the first route is There are six stator slots between the slot and the starting slot of the first winding, and the second outer layer of the ending slot of the first winding is connected to the first star point line; The two-way winding includes a third winding portion and a plurality of fourth winding portions. The starting section of the second winding is configured by one of the fourth winding portions, and the ending section of the second winding is formed by One of the fourth winding portions is configured such that one end of the third winding portion is connected to a corresponding one of the fourth winding portions, and the other end of the third winding portion is connected to The other fourth winding part should be connected; in the third winding part, the 26th slot and the fth layer are the starting ends of the third winding part, and the 13th slot and the fth layer are the third winding The terminating part of the third winding part includes the sixth span, the seventh span, and the eighth span. The sixth span is from the 26th slot, the f-th layer to the 26th slot, the a-th layer. In the sixth step, the winding reciprocates between the 26th slot and the 20th slot and is wound from the radially outer side to the radially inner side of the stator core; from the 26th slot to the a Layer to slot 19 and layer a is the seventh span; from slot 19 to layer 13 to slot 13 and f is the eighth span, and in the eighth span, The winding is reciprocated between the 19th slot and the 13th slot and is wound from the radially inner side to the radially outer side of the stator core; in the fourth winding portion, the second slot, the f-th layer is the first slot. The starting end of the four winding part, the 38th slot and the f-th layer are the ending ends of the fourth winding part, and the fourth winding part includes the ninth and tenth spans, starting from the second slot and the fth layer To the 44th slot, the a layer is the ninth In the ninth span, the winding reciprocates between the second slot and the 44th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 44th slot to the a The layer to the 38th slot and the fth layer are the tenth span, in which the winding reciprocates between the 44th slot and the 38th slot and from the radial direction of the stator core. Inside to radial outside winding; wherein the starting slot of the second winding is the stator slot opposite to the circumference of the second slot, and the outermost layer of the starting slot of the second winding is connected to the second lead-out wire There are four stator slots between the end slot of the second winding and the start slot of the second winding, and the second outer point of the second slot winding termination slot is connected to the second star point. line.
根据本申请实施例的定子组件,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线与第一星点线均布置在定子组件的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件的空间利用率。另外,这种布线方式可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件的可靠性。According to the stator assembly of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slots can be balanced and the slot moment angle can be suppressed. The phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the internal circulation of the stator winding can be suppressed, and the effect of low temperature rise can be suppressed. In addition, while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. Greatly suppresses vibration and noise during motor operation. In addition, the stator winding adopts a stacked winding method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make both the first lead-out line and the first star point line be arranged at the welding end of the stator assembly, and the welding end can be fully utilized. Height, which can improve the space utilization of the stator assembly. In addition, this wiring method can facilitate the user to adjust the winding, and can effectively avoid the situation of circulating current during the winding adjustment, thereby improving the reliability of the stator assembly.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是根据本申请实施例的定子组件的第一路绕线的示意图;1 is a schematic diagram of a first winding of a stator assembly according to an embodiment of the present application;
图2是图1中A处的结构放大图;FIG. 2 is an enlarged view of the structure at A in FIG. 1; FIG.
图3是图1中B处的结构放大图;3 is an enlarged view of the structure at B in FIG. 1;
图4是根据本申请实施例的定子组件的第一路绕线的绕线示意图;4 is a winding schematic diagram of a first winding of a stator assembly according to an embodiment of the present application;
图5是根据本申请实施例的定子组件的第二路绕线的示意图;5 is a schematic diagram of a second winding of a stator assembly according to an embodiment of the present application;
图6是图5中C处的结构放大图;6 is an enlarged view of the structure at C in FIG. 5;
图7是图5中D处的结构放大图;7 is an enlarged view of a structure at D in FIG. 5;
图8是根据本申请实施例的定子组件的第二路绕线的绕线示意图;8 is a winding schematic diagram of a second winding of a stator assembly according to an embodiment of the present application;
图9是根据本申请实施例的定子组件的定子铁芯的结构示意图;9 is a schematic structural diagram of a stator core of a stator assembly according to an embodiment of the present application;
图10是根据本申请实施例的定子组件的结构示意图;10 is a schematic structural diagram of a stator assembly according to an embodiment of the present application;
图11是根据本申请实施例的定子组件的第二类导体段的结构示意图;11 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图12是根据本申请实施例的定子组件的第二类导体段的结构示意图;12 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图13是根据本申请实施例的定子组件的第二类导体段的结构示意图;13 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图14是根据本申请实施例的定子组件的第二类导体段的结构示意图;14 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图15是根据本申请实施例的定子组件的第二类导体段的结构示意图;15 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图16是根据本申请实施例的定子组件的第二类导体段的结构示意图;16 is a schematic structural diagram of a second type of conductor segment of a stator assembly according to an embodiment of the present application;
图17是根据本申请实施例的定子组件的第一类导体段的结构示意图;17 is a schematic structural diagram of a first type of conductor segment of a stator assembly according to an embodiment of the present application;
图18是根据本申请实施例的定子组件的第三类导体段的结构示意图。18 is a schematic structural diagram of a third type of conductor segment of a stator assembly according to an embodiment of the present application.
附图标记:Reference signs:
定子组件1, Stator assembly 1,
定子铁芯10,定子槽100,槽层101, Stator core 10, stator slot 100, slot layer 101,
定子绕组20,Stator winding 20,
第一路绕线200,第一路绕线的起始段210,第一引出线211,第一路绕线的终止段220,第一星点线221,The first winding 200, the first winding 210, the first lead 211, the first winding 220, the first star point line 221,
第一绕组部分230,第一绕组部分的起始端231,第一绕组部分的终止端232,A first winding portion 230, a start end 231 of the first winding portion, and a termination end 232 of the first winding portion,
第一跨跃段233,第二跨跃段234,第三跨跃段235,The first span 233, the second span 234, the third span 235,
第二绕组部分240,第二绕组部分的起始端241,第二绕组部分的终止端242,The second winding portion 240, the start end 241 of the second winding portion, the end end 242 of the second winding portion,
第四跨跃段243,第五跨跃段244,Fourth step 243, fifth step 244,
第二路绕线300,第二路绕线的起始段310,第二引出线311,第二路绕线的终止段320,第二星点线321,The second route winding 300, the second route winding start section 310, the second outgoing line 311, the second route winding end section 320, and the second star point line 321,
第三绕组部分330,第三绕组部分的起始端331,第三绕组部分的终止端332,第六跨跃段333,第七跨跃段334,第八跨跃段335,The third winding section 330, the start end 331 of the third winding section, the end end 332 of the third winding section, the sixth span 333, the seventh span 334, the eighth span 335,
第四绕组部分340,第四绕组部分的起始端341,第四绕组部分的终止端342,第九跨跃段343,第十跨跃段344,The fourth winding portion 340, the starting end 341 of the fourth winding portion, the ending end 342 of the fourth winding portion, the ninth span 343, the tenth span 344,
导体段400,弯折部401,第一槽内部分402,第二槽内部分403, Conductor section 400, bent portion 401, first slot inner portion 402, second slot inner portion 403,
第一类导体段410,The first type of conductor segment 410,
第二类导体段420,第一种导体段421,第二种导体段422,第三种导体段423,第四种导体段424,Second type conductor segment 420, first type conductor segment 421, second type conductor segment 422, third type conductor segment 423, fourth type conductor segment 424,
第三类导体段430。The third type of conductor segment 430.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary, and are intended to explain the present application, and should not be construed as limiting the present application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Rear "," left "," right "," vertical "," horizontal "," top "," bottom "," inside "," outside "," clockwise "," counterclockwise "," axial ", The directions or positional relationships indicated by “radial” and “circumferential” are based on the positional or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the device or element referred to. It must have a specific orientation and be constructed and operated in a specific orientation, so it cannot be understood as a limitation on this application. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise stated, "a plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that the terms "installation", "connected", and "connected" should be understood in a broad sense, unless explicitly stated and limited otherwise. For example, they may be fixed connections or removable. Connection, or integral connection; it can be mechanical or electrical connection; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
根据本申请实施例的定子组件1,定子组件1适用于z槽极2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q。这里需要解释的是,z为定子槽的数目,m为相数,2p为极数。例如,z可以为24、48、72等,相数m可以是三相、两相或单相,极对数p可以是8极、4极等,可以根据具体适用的电机进行设定。According to the stator assembly 1 in the embodiment of the present application, the stator assembly 1 is suitable for a z-slot pole 2p-pole m-phase motor, and the number of slots per phase per pole is q = z / m / (2p), and the number of parallel branches is a , A≤q. What needs to be explained here is that z is the number of stator slots, m is the number of phases, and 2p is the number of poles. For example, z can be 24, 48, 72, etc., the number of phases m can be three-phase, two-phase, or single-phase, and the number of pole pairs p can be eight-pole, four-pole, etc., which can be set according to the specific applicable motor.
如图9-图10所示,定子组件1包括定子铁芯10和定子绕组20,定子铁芯10具有多个定子槽100,多个定子槽100沿定子铁芯10的周向方向分布,在定子铁芯10的周向方向上,多个定子槽100分别为第1槽、第2槽、…、第i槽、…、第n槽、…,每个定子槽100 中均具有r个槽层101,r个槽层101从定子铁芯10的径向内侧到外侧的方向上分别为第a层、第b层、…、第j层、…、第r层。As shown in FIGS. 9 to 10, the stator assembly 1 includes a stator core 10 and a stator winding 20. The stator core 10 has a plurality of stator slots 100, and the plurality of stator slots 100 are distributed along a circumferential direction of the stator core 10. In the circumferential direction of the stator core 10, the plurality of stator slots 100 are respectively the first slot, the second slot, ..., the i-th slot, ..., the n-th slot, ..., and each stator slot 100 has r slots. The layers 101 and r slot layers 101 are respectively the a-th layer, the b-th layer, ..., the j-th layer, ..., and the r-th direction from the radially inner side to the outer side of the stator core 10.
如图4所示,定子绕组20的每相第一路绕线200包括第一绕组部分230和多个第二绕组部分240,第一路绕线的起始段210由一个第二绕组部分240构造成,第一路绕线的终止段220由另一个第二绕组部分240构造成,第一绕组部分230的一端与相应的一个第二绕组部分240连接,第一绕组部分230的另一端与相应的另一个第二绕组部分240连接。在第一绕组部分230内,第i槽第r层为第一绕组部分的起始端231,第(i-11)槽第r层为第一绕组部分的终止端232。As shown in FIG. 4, each phase of the first winding 200 of the stator winding 20 includes a first winding portion 230 and a plurality of second winding portions 240. A starting section 210 of the first winding includes a second winding portion 240. It is configured that the termination section 220 of the first winding is configured by another second winding portion 240, one end of the first winding portion 230 is connected to the corresponding one of the second winding portions 240, and the other end of the first winding portion 230 is connected to A corresponding other second winding portion 240 is connected. In the first winding portion 230, the i-th slot and the r-th layer are the starting end 231 of the first winding portion, and the (i-11) th slot and the r-th layer are the ending end 232 of the first winding portion.
如图4所示,第一绕组部分230包括第一跨跃段233、第二跨跃段234和第三跨跃段235,从第i槽第r层到第i槽第a层为第一跨跃段233,在第一跨跃段233内,绕线在第i槽和第(i-6)槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第i槽第a层到第(i-5)槽第a层为第二跨跃段234。从第(i-5)槽第a层到第(i-11)槽第r层为第三跨跃段235,在第三跨跃段235内,绕线在第(i-5)槽和第(i-11)槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 4, the first winding part 230 includes a first span segment 233, a second span segment 234, and a third span segment 235, and the first layer from the i-th slot to the i-th slot is the first layer. In the jump segment 233, in the first jump segment 233, the winding reciprocates between the i-th slot and the (i-6) -th slot and is wound from the radially outer side to the radially inner side of the stator core 10. The second span segment 234 is from the i-th slot and the a-th layer to the (i-5) -th slot and the a-th layer. From the (i-5) th slot a to the (i-11) th slot r is the third jump segment 235. In the third jump segment 235, the winding is in the (i-5) th slot and The (i-11) th slot is reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
如图4所示,在第二绕组部分240内,第n槽第r层为第二绕组部分的起始端241,第(n-12)槽第r层为第二绕组部分的终止端242,第二绕组部分240包括第四跨跃段243和第五跨跃段244,从第n槽第r层到第(n-6)槽第a层为第四跨跃段243,在第四跨跃段243内,绕线在第n槽和第(n-6)槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第(n-6)槽第a层到第(n-12)槽第r层为第五跨跃段244,在第五跨跃段244内,绕线在第(n-6)槽和第(n-12)槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 4, in the second winding portion 240, the n-th slot and the r-th layer are the starting end 241 of the second winding portion, and the (n-12) slot r-layer is the end-end 242 of the second winding portion. The second winding portion 240 includes a fourth span segment 243 and a fifth span segment 244. The fourth span segment 243 is the nth slot from the r-th layer to the (n-6) th slot and the a-th layer. In the jump segment 243, the winding reciprocates between the nth slot and the (n-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10. From the (n-6) th slot a to the (n-12) th slot the rth layer is the fifth jump segment 244. In the fifth jump segment 244, the winding is between the (n-6) th slot and The (n-12) th slot is reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
如图1-图4所示,第一路绕线200的起始槽为第i槽的圆周相对的定子槽100,第一路绕线200的起始槽最外层连接第一引出线211,第一路绕线200的终止槽与第一路绕线200的起始槽之间存在六个定子槽100,第一路绕线200的终止槽的次外层连接第一星点线221。As shown in FIGS. 1-4, the starting slot of the first winding 200 is the stator slot 100 whose circumference is opposite to the i-th slot, and the outermost layer of the starting slot of the first winding 200 is connected to the first lead 211. There are six stator slots 100 between the ending slot of the first winding 200 and the starting slot of the first winding 200. The second outer layer of the ending slot of the first winding 200 is connected to the first star point line 221. .
需要说明的是,在数槽数的过程中,需要确定某一槽时,可以以第i槽为起点,当需要数到第“i-\+*”槽时,其中,当i和*之间为“-”时,沿图9所示的逆时针方向数“*”个槽,当i和*之间为“+”时,沿图9所示的顺时针方向数“*”个槽。例如,当需要数到第“i-11”槽时,其中,i和11之间为“-”,则沿图9所示的逆时针方向数“11”个槽;再如,当需要数到第“i+1”槽时,其中,i和1之间为“+”,则沿图9所示的逆时顺方向数“1”个槽。It should be noted that in the process of counting the number of slots, when a certain slot needs to be determined, the i-th slot can be used as the starting point. When it is necessary to count to the "i-\ + *" slot, where i and * When the time is "-", the number of "*" slots is counted in a counterclockwise direction as shown in Fig. 9, and when "+" between i and *, the number of "*" slots is counted in a clockwise direction as shown in FIG. . For example, when you need to count to the "i-11" slot, where "-" is between i and 11, then count "11" slots counterclockwise as shown in Figure 9; for another example, when you need to count When the "i + 1" th slot is reached, where "+" is between i and 1, the number of "1" slots is counted in the counterclockwise direction shown in FIG.
同理,在数槽数的过程中,需要确定某一槽时,可以以第n槽为起点,当需要数到第“n-\+*”槽时,其中,当n和*之间为“-”时,沿图9所示的逆时针方向数“*”个槽,当n和*之间为“+”时,沿图9所示的顺时针方向数“*”个槽。例如,当需要数到第“n-6” 槽时,其中,n和6之间为“-”,则沿图9所示的逆时针方向数“6”个槽;再如,当需要数到第“n+7”槽时,其中,n和7之间为“+”,则沿图9所示的逆时顺方向数“7”个槽。Similarly, in the process of counting the number of slots, you need to determine the slot, starting with the nth slot, when you need to count to the "n-\ + *" slot, where between n and * is When "-", the number of "*" slots is counted in the counterclockwise direction shown in Fig. 9, and when "+" is provided between n and *, the number of "*" slots is counted in the clockwise direction shown in FIG. For example, when you need to count to the "n-6th" slot, where "-" is between n and 6, then count "6" slots counterclockwise as shown in Figure 9; for another example, when you need to count When the "n + 7" th slot is reached, where "+" is between n and 7, the number of "7" slots is counted in the counterclockwise direction shown in FIG.
如图5所示,定子绕组20的每相第二路绕线300包括第三绕组部分330和多个第四绕组部分340,第二路绕线的起始段310由一个第四绕组部分340构造成,第二路绕线的终止段320由一个第四绕组部分340构造成。第三绕组部分330的一端与相应的一个第四绕组部分340连接,第三绕组部分330的另一端与相应的另一个第四绕组部分340连接。As shown in FIG. 5, each phase of the second winding 300 of the stator winding 20 includes a third winding portion 330 and a plurality of fourth winding portions 340. The starting section 310 of the second winding includes a fourth winding portion 340. The end section 320 of the second winding is formed by a fourth winding portion 340. One end of the third winding portion 330 is connected to a corresponding one of the fourth winding portions 340, and the other end of the third winding portion 330 is connected to the corresponding another fourth winding portion 340.
如图5所示,在第三绕组部分330内,第i’槽第r层为第三绕组部分的起始端331,第(i’-13)槽第r层为第三绕组部分的终止端332,第三绕组部分330包括第六跨跃段333、第七跨跃段334和第八跨跃段335,从第i’槽第r层到第i’槽第a层为第六跨跃段333,在第六跨跃段333内,绕线在第i’槽和第(i’-6)槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第i’槽第a层到第(i’-7)槽第a层为第七跨跃段334。从第(i’-7)槽第a层到第(i’-13)槽第r层为第八跨跃段335,在第八跨跃段335内,绕线在第(i’-7)槽和第(i’-13)槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 5, in the third winding portion 330, the i'th slot and the r-th layer are the starting end 331 of the third winding portion, and the (i'-13) slot r-layer is the end of the third winding portion. 332, the third winding section 330 includes a sixth jump segment 333, a seventh jump segment 334, and an eighth jump segment 335, and the sixth jump from the i'th slot to the r'th layer to the i'th slot Segment 333, in the sixth span segment 333, the winding reciprocates between the i'th slot and the (i'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10. A seventh span 334 is from the i'th slot a layer to the (i'-7) th slot a layer. From the (i'-7) th slot a to the (i'-13) th slot r is the eighth span 335. In the eighth span 335, the winding is at the (i'-7) ) Slot and (i'-13) slot are reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
如图5所示,在第四绕组部分340内,第n’槽第r层为第四绕组部分的起始端341,第(n’-12)槽第r层为第四绕组部分的终止端342,第四绕组部分340包括第九跨跃段343和第十跨跃段344,从第n’槽第r层到第(n’-6)槽第a层为第九跨跃段343,在第九跨跃段343内,绕线在第n’槽和第(n’-6)槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第(n’-6)槽第a层到第(n’-12)槽第r层为第十跨跃段344,在第十跨跃段344内,绕线在第(n’-6)槽和第(n’-12)槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 5, in the fourth winding portion 340, the n'th slot and the r-th layer are the starting end 341 of the fourth winding portion, and the (n'-12) slot r-th layer is the end of the fourth winding portion. 342, the fourth winding portion 340 includes a ninth span 343 and a tenth span 344, and the nth slot from the r'th layer to the (n'-6) th slot a layer is the ninth span 343, In the ninth span segment 343, the winding is reciprocated between the n'th slot and the (n'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core 10. The tenth span 344 from the (n'-6) th slot a to the (n'-12) th slot r is the tenth span 344, and the winding is at the (n'-6th) ) Slot and (n′-12) th slot are reciprocated and wound from the radially inner side to the radially outer side of the stator core 10.
如图5-图8所示,第二路绕线300的起始槽为第i’槽的圆周相对的定子槽100,第二路绕线300的起始槽最外层连接第二引出线311,第二路绕线300的终止槽与第二路绕线300的起始槽之间存在四个定子槽100,第二路绕线300的终止槽的次外层连接第二星点线321。As shown in FIG. 5 to FIG. 8, the starting slot of the second winding 300 is the stator slot 100 whose circumference is opposite to the i ′ slot, and the outermost layer of the starting slot of the second winding 300 is connected to the second lead-out wire. 311, there are four stator slots 100 between the ending slot of the second winding 300 and the starting slot of the second winding 300, and the second outer point of the ending slot of the second winding 300 is connected to the second star point line 321.
需要说明的是,在数槽数的过程中,需要确定某一槽时,可以以第i槽为起点,当需要数到第“i’-\+*”槽时,其中,当i’和*之间为“-”时,沿图9所示的逆时针方向数“*”个槽,当i’和*之间为“+”时,沿图9所示的顺时针方向数“*”个槽。例如,当需要数到第“i’-7”槽时,其中,i’和7之间为“-”,则沿图9所示的逆时针方向数“7”个槽;再如,当需要数到第“i’+1”槽时,其中,i’和1之间为“+”,则沿图9所示的逆时顺方向数“1”个槽。It should be noted that, in the process of counting the number of slots, when determining a certain slot, the i-th slot can be used as the starting point. When it is necessary to count to the "i '-\ + *" slot, where i' and When "-" between "*", the number of "*" slots in the counterclockwise direction shown in Fig. 9 and "+" between i 'and *, the number of "*" in the clockwise direction shown in FIG. 9 "Slot. For example, when you need to count to the "i'-7" slot, where "-" is between i 'and 7, then count "7" slots counterclockwise as shown in Figure 9; for another example, when When it is necessary to count to the "i '+ 1" slot, where "+" is between i' and 1, the number of "1" slots is counted in the counterclockwise direction shown in FIG.
同理,在数槽数的过程中,需要确定某一槽时,可以以第n’槽为起点,当需要数到第 “n’-\+*”槽时,其中,当n’和*之间为“-”时,沿图9所示的逆时针方向数“*”个槽,当n’和*之间为“+”时,沿图9所示的顺时针方向数“*”个槽。例如,当需要数到第“n’-12”槽时,其中,n’和12之间为“-”,则沿图9所示的逆时针方向数“12”个槽;再如,当需要数到第“n’+7”槽时,其中,n’和7之间为“+”,则沿图9所示的逆时顺方向数“7”个槽。Similarly, in the process of counting the number of slots, you can determine the slot, starting with the n 'slot, when you need to count to the "n'-\ + *" slot, where n 'and * When the number is "-", the number of slots is "*" in the counterclockwise direction shown in FIG. 9; when the number between n 'and * is "+", the number of numbers is "*" in the clockwise direction shown in FIG. Slots. For example, when you need to count to the "n'-12" slot, where "-" is between n 'and 12, then count "12" slots in the counterclockwise direction shown in Figure 9; for another example, when When it is necessary to count to the "n '+ 7" slot, where "+" is provided between n' and 7, the number of "7" slots is counted in the counterclockwise direction shown in FIG.
根据本申请实施例的定子组件1,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽100的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组20内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组20采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线211与第一星点线221均布置在定子组件1的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件1的空间利用率。另外,这种布线方式可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件1的可靠性。According to the stator assembly 1 of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slot 100 can be balanced and the slot moment can be suppressed. The potentials of the angles are different from each other, so that the potentials between the circuit windings can be balanced, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed. Moreover, while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. , Which can greatly suppress the vibration and noise during motor operation. Moreover, the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved. In addition, this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, and can improve the reliability of the stator assembly 1.
对比图4及图8所示,根据本申请的一些实施例,i=i’-1,n=n’-1。可以理解的是,第i槽与第i’槽相邻,第n槽与第n’槽相邻。由此,可以使得每相的第一路绕线200与第二路绕线300的设置更加紧凑、合理,可以使定子绕组20的绕线结构得到优化,从而可以提升定子绕组20的工作性能。Comparing FIG. 4 and FIG. 8, according to some embodiments of the present application, i = i'-1 and n = n'-1. It can be understood that the i-th slot is adjacent to the i'-th slot, and the n-th slot is adjacent to the n'-th slot. Therefore, the setting of the first winding 200 and the second winding 300 of each phase can be made more compact and reasonable, the winding structure of the stator winding 20 can be optimized, and the working performance of the stator winding 20 can be improved.
如图1-图3、图5-图7及图10-图18所示,根据本申请的一些实施例,定子绕组20包括多个导体段400,每个导体段400包括弯折部401和分别连接至弯折部401的第一槽内部分402和第二槽内部分403,多个导体段400的位于相邻层的第一槽内部分402和第二槽内部分403在焊接端焊接连接。导体段400的设置结构简单、成型工艺实现方便,所需设备少,容易批量生产,且可以使得焊接端位于定子铁芯10的同一侧,方便焊接。如图1及图5所示,导体段400的弯折部401均位于定子铁芯10的左侧(如图1及图5所示的左侧),导体段400的焊接端均位于定子铁芯10的右侧(如图1及图5所示的右侧)。As shown in FIGS. 1 to 3, 5 to 7, and 10 to 18, according to some embodiments of the present application, the stator winding 20 includes a plurality of conductor segments 400, and each conductor segment 400 includes a bent portion 401 and The first in-slot portion 402 and the second in-slot portion 403 connected to the bent portion 401, respectively. The first and second in- slot portions 402 and 403 of the plurality of conductor segments 400 located on adjacent layers are welded at the welding ends. connection. The conductor segment 400 has a simple setting structure, a convenient forming process, few required equipment, and easy mass production, and the welding end can be located on the same side of the stator core 10 to facilitate welding. As shown in FIGS. 1 and 5, the bent portion 401 of the conductor segment 400 is located on the left side of the stator core 10 (as shown on the left side of FIG. 1 and FIG. 5), and the soldered ends of the conductor segment 400 are located on the stator iron. The right side of the core 10 (the right side shown in Figs. 1 and 5).
如图1-图3、图5-图7及图10图18所示,在本申请的一些实施例中,导体段400包括第一类导体段410、第二类导体段420和第三类导体段430,第一类导体段410的第一槽内部分402和第二槽内部分403之间的节距为(y-1)个定子槽100,第二类导体段420的第一槽内部分402和第二槽内部分403之间的节距为y个定子槽100,第三类导体段430的第一槽内部分402和第二槽内部分403之间的节距为(y+1)个定子槽100,其中y为整数且y=z/2p。例如,y可以为6。由此,可以通过第一类导体段410、第二类导体段420和第三类导体段430实现绕线,导体段400的种类少,成型工艺实现方便,所需设备少,容易 批量生产。As shown in FIGS. 1-3, 5-7, and 10-18, in some embodiments of the present application, the conductor segment 400 includes a first-type conductor segment 410, a second-type conductor segment 420, and a third-type conductor segment. Conductor segment 430, the pitch between the first slot inner portion 402 and the second slot inner portion 403 of the first type conductor segment 410 is (y-1) stator slots 100, and the first slot of the second type conductor segment 420 The pitch between the inner portion 402 and the second slot inner portion 403 is y stator slots 100, and the pitch between the first slot inner portion 402 and the second slot inner portion 403 of the third type conductor segment 430 is (y +1) stator slots 100, where y is an integer and y = z / 2p. For example, y can be 6. As a result, winding can be achieved through the first type of conductor segment 410, the second type of conductor segment 420, and the third type of conductor segment 430. The type of conductor segment 400 is small, the forming process is convenient, the required equipment is small, and mass production is easy.
如图3及图4所示,在本申请的一些示例中,第一类导体段410位于第二跨跃段234内,第一类导体段410的第一槽内部分402位于一个定子槽100的最内层,第一类导体段410的第二槽内部分403位于另一个定子槽100的最内层。As shown in FIG. 3 and FIG. 4, in some examples of the present application, the first type conductor segment 410 is located in the second span segment 234, and the first type conductor segment 402 in the first slot portion 402 is located in a stator slot 100 The innermost layer of the first type conductor segment 410 is located in the innermost layer of the other stator slot 100.
如图1-图8所示,在本申请的一些示例中,第二类导体段420位于第一跨跃段233和第三跨跃段235内、第四跨跃段243和第五跨跃段244内、第六跨跃段333和第八跨跃段335内以及第九跨跃段343和第十跨跃段344内。第二类导体段420包括同层的导体段400和异层的导体段400,同层的导体段400的第一槽内部分402位于一个定子槽100的最外层,第二槽内部分403位于另一个定子槽100的最外层,或者同层的导体段400的第一槽内部分402位于一个定子槽100的最内层,第二槽内部分403位于另一个定子槽100的最内层。异层的导体段400的第一槽内部分402位于一个定子槽100的中间槽层101,第二槽内部分403位于另一个定子槽100的中间槽层101,且异层跨跃。As shown in FIG. 1 to FIG. 8, in some examples of the present application, the second type of conductor segment 420 is located within the first and third jump segments 233 and 235, and the fourth and fifth jump segments 243 and 243. Within segment 244, within sixth and eighth spans 333 and 335, and within ninth and tenth spans 343 and 344. The second type of conductor segment 420 includes a conductor segment 400 of the same layer and a conductor segment 400 of a different layer. The first slot inner portion 402 of the same layer conductor segment 400 is located at the outermost layer of a stator slot 100, and the second slot inner portion 403 Located in the outermost layer of another stator slot 100, or the first slot inner portion 402 of the conductor segment 400 on the same layer is located in the innermost layer of one stator slot 100, and the second slot inner portion 403 is located in the innermost portion of the other stator slot 100 Floor. The first slot inner portion 402 of the conductor segment 400 of the different layer is located at the middle slot layer 101 of one stator slot 100, and the second slot inner portion 403 is located at the middle slot layer 101 of the other stator slot 100, and the different layers span.
例如,如图1-图8所示,第二类导体段420可以包括第一种导体段421、第二种导体段422、第三种导体段423和第四种导体段424,第一种导体段421与第四种导体段424均为同层的导体段400,第一种导体段421的第一槽内部分402位于一个定子槽100的最内层,第二槽内部分403位于另一个定子槽100的最内层,第四种导体段424的第一槽内部分402位于一个定子槽100的最外层,第二槽内部分403位于另一个定子槽100的最外层,第二种导体段422和第三种导体段423均为异层的导体段400,第二种导体段422的第一槽内部分402位于一个定子槽100的第b层,第二槽内部分403位于另一个定子槽100的第c层,第四种导体段424的第一槽内部分402位于一个定子槽100的第d层,第二槽内部分403位于另一个定子槽100的第e层。For example, as shown in FIGS. 1 to 8, the second type of conductor segment 420 may include a first type of conductor segment 421, a second type of conductor segment 422, a third type of conductor segment 423, and a fourth type of conductor segment 424. The conductor segment 421 and the fourth conductor segment 424 are both conductor segments 400 of the same layer. The first slot inner portion 402 of the first conductor segment 421 is located at the innermost layer of a stator slot 100, and the second slot inner portion 403 is located at the other layer. The innermost layer of one stator slot 100, the first slot inner portion 402 of the fourth conductor segment 424 is located at the outermost layer of one stator slot 100, and the second slot inner portion 403 is located at the outermost layer of the other stator slot 100. The two types of conductor segments 422 and the third type of conductor segments 423 are conductor segments 400 of different layers. The first conductor portion 402 of the second conductor segment 422 is located at the b-th layer of the stator slot 100 and the second conductor portion 403 It is located at the c level of the other stator slot 100. The first in-slot portion 402 of the fourth conductor segment 424 is located at the d-th layer of one stator slot 100, and the second slot portion 403 is at the e-th layer of the other stator slot 100. .
如图7-图8所示,在本申请的一些示例中,第三类导体段430位于第七跨跃段334,第三类导体段430的第一槽内部分402位于一个定子槽100的最内层,第三类导体段430的第二槽内部分403位于另一个定子槽100的最内层。As shown in FIG. 7 to FIG. 8, in some examples of the present application, the third type conductor segment 430 is located in the seventh span segment 334, and the first slot inner portion 402 of the third type conductor segment 430 is located in a stator slot 100. The innermost layer, the second in-slot portion 403 of the third type of conductor segment 430 is located at the innermost layer of the other stator slot 100.
根据本申请实施例的电机,包括如上所述的定子组件1。A motor according to an embodiment of the present application includes the stator assembly 1 as described above.
根据本申请实施例的电机,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽100的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组20内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组20采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线211与第一星点线221均布置在定子组件1的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件1的空间利用率。另外,这种布线方式 可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件1的可靠性,有效防止电机失效。According to the motor of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slot 100 can be balanced and the slot moment angle can be suppressed. The phase angle of the potential is different, so that the potential balance between the circuit windings can be achieved, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed. Moreover, while suppressing the circulating current, the harmonic electromagnetic excitation generated by the circulating current can also be suppressed. Can greatly suppress the vibration and noise during motor operation. Moreover, the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved. In addition, this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, thereby improving the reliability of the stator assembly 1 and effectively preventing the motor from failing.
根据本申请实施例的定子组件1,定子组件1适用于z槽2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q。According to the stator assembly 1 in the embodiment of the present application, the stator assembly 1 is suitable for a z-slot 2p-pole and m-phase motor, and the number of slots per pole and phase of each phase is q = z / m / (2p), and the number of parallel branches is a. a≤q.
如图1、图4-图5及图8-图9所示,定子组件1包括定子铁芯10和定子绕组20,定子铁芯10具有48个定子槽100,多个定子槽100沿定子铁芯10的周向方向分布,在定子铁芯10的周向方向上,多个定子槽100分别为第1槽、第2槽、…、第48槽,每个定子槽100中均具有6个槽层101,6个槽层101从定子铁芯10的径向内侧到外侧的方向上分别为第a层、第b层、…、第f层。As shown in FIGS. 1, 4-5, and 8-9, the stator assembly 1 includes a stator core 10 and a stator winding 20. The stator core 10 has 48 stator slots 100, and multiple stator slots 100 extend along the stator iron. The core 10 is distributed in the circumferential direction. In the circumferential direction of the stator core 10, the plurality of stator slots 100 are the first slot, the second slot, ..., the 48th slot, and each of the stator slots 100 has six slots. The slot layers 101 and the six slot layers 101 are respectively the a-th layer, the b-th layer, ..., and the f-th direction from the radially inner side to the outer side of the stator core 10.
如图4所示,定子绕组20的每相第一路绕线200包括第一绕组部分230和多个第二绕组部分240。例如,定子绕组20的每相第一路绕线200包括一个第一绕组部分230和三个第二绕组部分240。第一路绕线的起始段210由一个第二绕组部分240构造成,第一路绕线的终止段220由一个第二绕组部分240构造成,第一绕组部分230的一端与相应的一个第二绕组部分240连接,第一绕组部分230的另一端与相应的另一个第二绕组部分240连接。As shown in FIG. 4, each phase of the first winding 200 of the stator winding 20 includes a first winding portion 230 and a plurality of second winding portions 240. For example, each phase of the first winding 200 of the stator winding 20 includes one first winding portion 230 and three second winding portions 240. The start section 210 of the first winding is configured by a second winding section 240, and the end section 220 of the first winding is configured by a second winding section 240. One end of the first winding section 230 and a corresponding one The second winding portion 240 is connected, and the other end of the first winding portion 230 is connected to the corresponding another second winding portion 240.
如图4所示,在第一绕组部分230内,第25槽第f层为第一绕组部分的起始端231,第14槽第f层为第一绕组部分的终止端232,第一绕组部分230包括第一跨跃段233、第二跨跃段234和第三跨跃段235,从第25槽第f层到第25槽第a层为第一跨跃段233,在第一跨跃段233内,绕线在第25槽和第19槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第25槽第a层到第20槽第a层为第二跨跃段234。从第20槽第a层到第14槽第f层为第三跨跃段235,在第三跨跃段235内,绕线在第20槽和第14槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 4, in the first winding portion 230, the 25th slot and the f-th layer are the starting end 231 of the first winding portion, the 14th slot and the f-th layer are the end 232 of the first winding portion, and the first winding portion 230 includes a first jump segment 233, a second jump segment 234, and a third jump segment 235. From the 25th slot, the f-th layer to the 25th slot, the a-th layer is the first jump segment 233. In the segment 233, the winding reciprocates between the 25th slot and the 19th slot and is wound from the radially outer side to the radially inner side of the stator core 10. The second span segment 234 is from the 25th slot a layer to the 20th slot a layer. From the 20th slot, the ath layer to the 14th slot, the fth layer is the third jump segment 235. In the third jump segment 235, the winding reciprocates between the 20th slot and the 14th slot and runs from the stator core 10 From the radial inside to the radial outside.
如图4所示,在第二绕组部分240内,第1槽第f层为第二绕组部分的起始端241,第37槽第f层为第二绕组部分的终止端242,第二绕组部分240包括第四跨跃段243和第五跨跃段244,从第1槽第f层到第43槽第a层为第四跨跃段243,在第四跨跃段243内,绕线在第1槽和第43槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第43槽第a层到第37槽第f层为第五跨跃段244,在第五跨跃段244内,绕线在第43槽和第37槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 4, in the second winding portion 240, the first slot f layer is the starting end 241 of the second winding portion, the 37th slot f layer is the end end 242 of the second winding portion, and the second winding portion 240 includes a fourth jump segment 243 and a fifth jump segment 244. The fourth jump segment 243 is from the 1st slot, the f-th layer to the 43th slot, the a-th layer. In the fourth jump segment 243, the winding is at The first slot and the 43rd slot are reciprocated and wound from the radially outer side to the radially inner side of the stator core 10. From the 43rd slot, the a-th layer to the 37th slot, the f-th layer is the fifth span section 244. In the fifth span section 244, the winding reciprocates between the 43rd slot and the 37th slot and runs from the stator core 10 From the radial inside to the radial outside.
其中第一路绕线200的起始槽为第25槽的圆周相对的定子槽100,第一路绕线200的起始槽最外层连接第一引出线211。例如,第25槽的圆周相对的定子槽100为第1槽,第1槽的第f层具有第一引出线。第一路绕线200的终止槽与第一路绕线200的起始槽之间存在六个定子槽100,第一路绕线200的终止槽的次外层连接第一星点线221。例如,第8槽次外层具有第一星点线221。The starting slot of the first winding 200 is the stator slot 100 whose circumference is opposite to the 25th slot, and the outermost layer of the starting slot of the first winding 200 is connected to the first lead-out wire 211. For example, the stator slot 100 whose circumference is opposite to the 25th slot is the first slot, and the f-th layer of the first slot has a first lead-out wire. There are six stator slots 100 between the ending slot of the first winding 200 and the starting slot of the first winding 200. The second outer layer of the ending slot of the first winding 200 is connected to the first star point line 221. For example, the eighth slot outer layer has a first star point line 221.
如图8所示,定子绕组20的每相第二路绕线300包括第三绕组部分330和多个第四绕组部分340,第二路绕线的起始段310由一个第四绕组部分340构造成,第二路绕线的终止段320由一个第四绕组部分340构造成。第三绕组部分330的一端与相应的一个第四绕组部分340连接,第三绕组部分330的另一端与相应的另一个第四绕组部分340连接。As shown in FIG. 8, each phase of the second winding 300 of the stator winding 20 includes a third winding portion 330 and a plurality of fourth winding portions 340. The starting section 310 of the second winding includes a fourth winding portion 340. The end section 320 of the second winding is formed by a fourth winding portion 340. One end of the third winding portion 330 is connected to a corresponding one of the fourth winding portions 340, and the other end of the third winding portion 330 is connected to the corresponding another fourth winding portion 340.
如图8所示,在第三绕组部分330内,第26槽第f层为第三绕组部分的起始端331,第13槽第f层为第三绕组部分的终止端332,第三绕组部分330包括第六跨跃段333、第七跨跃段334和第八跨跃段335,从第26槽第f层到第26槽第a层为第六跨跃段333,在第六跨跃段333内,绕线在第26槽和第20槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第26槽第a层到第19槽第a层为第七跨跃段334。从第19槽第a层到第13槽第f层为第八跨跃段335,在第八跨跃段335内,绕线在第19槽和第13槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。As shown in FIG. 8, in the third winding portion 330, the 26th slot and the f-th layer are the starting end 331 of the third winding portion, the 13th slot and the f-th layer are the terminating end 332 of the third winding portion, and the third winding portion 330 includes a sixth jump segment 333, a seventh jump segment 334, and an eighth jump segment 335. The sixth jump segment 333 is from the 26th slot, the f-th floor to the 26th slot, the a-th floor, and the sixth jump In the segment 333, the winding reciprocates between the 26th slot and the 20th slot and is wound from the radially outer side to the radially inner side of the stator core 10. The seventh span 334 is from the 26th layer a to the 19th slot a. From the 19th slot, the ath layer to the 13th slot, the fth layer is the eighth span segment 335. In the eighth span segment 335, the winding reciprocates between the 19th slot and the 13th slot and runs from the stator core 10 From the radial inside to the radial outside.
如图8所示,在第四绕组部分340内,第2槽第f层为第四绕组部分的起始端341,第38槽第f层为第四绕组部分的终止端342,第四绕组部分340包括第九跨跃段343和第十跨跃段344,从第2槽第f层到第44槽第a层为第九跨跃段343,在第九跨跃段343内,绕线在第2槽和第44槽之间往复且从定子铁芯10的径向外侧到径向内侧绕线。从第44槽第a层到第38槽第f层为第十跨跃段344,在第十跨跃段344内,绕线在第44槽和第38槽之间往复且从定子铁芯10的径向内侧到径向外侧绕线。其中第二路绕线300的起始槽为第2槽的圆周相对的定子槽100。As shown in FIG. 8, in the fourth winding portion 340, the second slot f layer is the start end 341 of the fourth winding portion, the 38th slot f layer is the end end 342 of the fourth winding portion, and the fourth winding portion 340 includes the ninth jump segment 343 and the tenth jump segment 344. The ninth jump segment 343 is from the second slot, the f-th layer to the 44th slot, the a-th layer. The second slot and the 44th slot are reciprocated and wound from the radially outer side to the radially inner side of the stator core 10. From the 44th slot to the 38th slot and the fth layer is the tenth span segment 344. In the tenth span segment 344, the winding reciprocates between the 44th and 38th slots and runs from the stator core 10 From the radial inside to the radial outside. The starting slot of the second winding 300 is the stator slot 100 opposite to the circumference of the second slot.
第二路绕线300的起始槽最外层连接第二引出线311,第二路绕线300的终止槽与第二路绕线300的起始槽之间存在四个定子槽100,第二路绕线300的终止槽的次外层连接第二星点线321。例如,如图8所示,第2槽的第f层具有第二引出线311,第7槽次外层具有第二星点线321。The outermost layer of the starting slot of the second winding 300 is connected to the second lead-out wire 311. There are four stator slots 100 between the ending slot of the second winding 300 and the starting slot of the second winding 300. The second outer layer of the termination slot of the two-way winding 300 is connected to the second star point line 321. For example, as shown in FIG. 8, the f-th layer in the second slot has a second lead-out line 311, and the seventh outer layer has a second star-dotted line 321.
根据本申请实施例的定子组件1,在绕线过程中,通过将多个跨跃段的节距设置成与其他跨跃段的节距不同,可以平衡定子槽100的电位矢量,抑制槽矩角的电位相角差,从而可以实现电路绕线之间电位的均衡,可以抑制定子绕组20内部环流,具有低温升效果,而且,在抑制环流的同时,也可抑制环流产生的谐波电磁激励,从而可以大幅度地抑制电机工作时的振动和噪声。而且,定子绕组20采用叠绕布线的方式,排布方式简单、方便实现,而且这种布线方式能够使第一引出线211与第一星点线221均布置在定子组件1的焊接端,可以充分利用焊接端的高度,从而可以提高定子组件1的空间利用率。另外,这种布线方式可以方便用户对绕线进行调整,可以有效地避免在绕线调整过程中产生环流的情况,从而可以提高定子组件1的可靠性。According to the stator assembly 1 of the embodiment of the present application, during the winding process, by setting the pitches of multiple span segments to be different from the pitches of other span segments, the potential vector of the stator slot 100 can be balanced and the slot moment can be suppressed. The potentials of the angles are different from each other, so that the potentials between the circuit windings can be balanced, the circulating current in the stator winding 20 can be suppressed, and the effect of low temperature rise can be suppressed. Moreover, while suppressing the circulating current, it can also suppress the harmonic electromagnetic excitation generated by the circulating current. , Which can greatly suppress the vibration and noise during motor operation. Moreover, the stator winding 20 adopts a stacking wiring method, and the arrangement is simple and convenient to implement. Moreover, this wiring method can make the first lead-out wire 211 and the first star point line 221 both be arranged at the welding end of the stator assembly 1, so that By making full use of the height of the welding end, the space utilization of the stator assembly 1 can be improved. In addition, this wiring method can facilitate the user to adjust the winding, can effectively avoid the situation of circulating current during the winding adjustment process, and can improve the reliability of the stator assembly 1.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、 或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, the descriptions with reference to the terms “one embodiment”, “some embodiments”, “examples”, “specific examples”, or “some examples” and the like mean specific features described in conjunction with the embodiments or examples , Structure, materials, or features are included in at least one embodiment or example of the present application. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. In addition, without any contradiction, those skilled in the art may combine and combine different embodiments or examples and features of the different embodiments or examples described in this specification.
尽管上面已经示出和描述了本申请的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本申请的限制,本领域的普通技术人员在本申请的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present application. Those skilled in the art can interpret the above within the scope of the present application. Embodiments are subject to change, modification, substitution, and modification.

Claims (9)

  1. 一种定子组件,所述定子组件适用于z槽极2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q,所述定子组件包括定子铁芯和定子绕组,所述定子铁芯具有多个定子槽,多个所述定子槽沿所述定子铁芯的周向方向分布,在所述定子铁芯的周向方向上,多个所述定子槽分别为第1槽、第2槽、…、第i槽、…、第n槽、…,每个所述定子槽中均具有r个槽层,r个所述槽层从所述定子铁芯的径向内侧到外侧的方向上分别为第a层、第b层、…、第j层、…、第r层;A stator assembly is suitable for a z-slot pole 2p pole m-phase motor. The number of slots per pole per phase is q = z / m / (2p), the number of parallel branches is a, and a≤q The stator assembly includes a stator core and a stator winding. The stator core has a plurality of stator slots. The plurality of stator slots are distributed along a circumferential direction of the stator core. In the direction, the plurality of stator slots are respectively a first slot, a second slot, ..., an i-th slot, ..., an n-th slot, ..., and each of the stator slots has r slot layers and r slots. The slot layers are the a-th layer, the b-th layer, ..., the j-th layer, ..., the r-th layer in the directions from the radially inner side to the outer side of the stator core;
    其特征在于,所述定子绕组的每相第一路绕线包括第一绕组部分和多个第二绕组部分,所述第一路绕线的起始段由一个所述第二绕组部分构造成,所述第一路绕线的终止段由另一个所述第二绕组部分构造成,所述第一绕组部分的一端与相应的一个所述第二绕组部分连接,所述第一绕组部分的另一端与相应的另一个所述第二绕组部分连接;It is characterized in that the first winding of each phase of the stator winding includes a first winding portion and a plurality of second winding portions, and a starting section of the first winding is configured by one of the second winding portions. The termination section of the first winding is configured by another of the second winding portions. One end of the first winding portion is connected to a corresponding one of the second winding portions. The other end is connected to the corresponding another said second winding part;
    在所述第一绕组部分内,第i槽第r层为所述第一绕组部分的起始端,第(i-11)槽第r层为所述第一绕组部分的终止端,所述第一绕组部分包括第一跨跃段、第二跨跃段和第三跨跃段,从第i槽第r层到第i槽第a层为所述第一跨跃段,在所述第一跨跃段内,绕线在第i槽和第(i-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第i槽第a层到第(i-5)槽第a层为所述第二跨跃段;从第(i-5)槽第a层到第(i-11)槽第r层为第三跨跃段,在所述第三跨跃段内,绕线在第(i-5)槽和第(i-11)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the first winding portion, the i-th slot and the r-th layer are the starting end of the first winding portion, and the (i-11) slot r-layer is the end of the first winding portion, and the first A winding part includes a first span segment, a second span segment, and a third span segment. The i-th slot from the r-th layer to the i-th slot a-layer is the first jump segment. In the span, the winding reciprocates between the i-th slot and the (i-6) -th slot and is wound from the radially outer side to the radially inner side of the stator core; from the i-th slot to the a-th layer i-5) slot a layer is the second span; from the (i-5) slot a to the (i-11) slot r is the third span. In the three-span jump, the winding reciprocates between the (i-5) th slot and the (i-11) th slot and is wound from the radially inner side to the radially outer side of the stator core;
    在所述第二绕组部分内,第n槽第r层为所述第二绕组部分的起始端,第(n-12)槽第r层为所述第二绕组部分的终止端,所述第二绕组部分包括第四跨跃段和第五跨跃段,从第n槽第r层到第(n-6)槽第a层为所述第四跨跃段,在所述第四跨跃段内,绕线在第n槽和第(n-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第(n-6)槽第a层到第(n-12)槽第r层为所述第五跨跃段,在所述第五跨跃段内,绕线在第(n-6)槽和第(n-12)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线,In the second winding portion, the n-th slot and the r-th layer are the starting end of the second winding portion, and the (n-12) slot r-layer is the end of the second winding portion, and the first The second winding part includes a fourth span and a fifth span. The fourth span is from the nth slot to the rth layer to the (n-6) th slot to the ath layer. In the segment, the winding reciprocates between the nth slot and the (n-6) th slot and is wound from the radial outer side to the radial inner side of the stator core; from the (n-6) th slot a layer to The (n-12) th slot, the r-th layer is the fifth span, and in the fifth span, the winding reciprocates between the (n-6) th slot and the (n-12) th slot. And winding from the radially inner side to the radially outer side of the stator core,
    其中所述第一路绕线的起始槽为第i槽的圆周相对的定子槽,所述第一路绕线的起始槽最外层连接第一引出线,所述第一路绕线的终止槽与所述第一路绕线的起始槽之间存在六个定子槽,所述第一路绕线的终止槽的次外层连接第一星点线;The starting slot of the winding of the first route is the stator slot opposite to the circumference of the ith slot. The outermost layer of the starting slot of the winding of the first route is connected to the first lead-out wire, and the winding of the first route is There are six stator slots between the termination slot of the first winding and the starting slot of the first winding, and the second outer layer of the ending slot of the first winding is connected to the first star point line;
    所述定子绕组的每相第二路绕线包括第三绕组部分和多个第四绕组部分,所述第二路绕线的起始段由一个所述第四绕组部分构造成,所述第二路绕线的终止段由一个所述第四绕组部分构造成;所述第三绕组部分的一端与相应的一个所述第四绕组部分连接,所述第三绕组部分的另一端与相应的另一个所述第四绕组部分连接;The second winding of each phase of the stator winding includes a third winding portion and a plurality of fourth winding portions. A starting section of the second winding is configured by one of the fourth winding portions, and the first The terminating section of the two-way winding is constructed by one of the fourth winding portions; one end of the third winding portion is connected to a corresponding one of the fourth winding portions, and the other end of the third winding portion is connected to the corresponding one. Another said fourth winding part is connected;
    在所述第三绕组部分内,第i’槽第r层为所述第三绕组部分的起始端,第(i’-13)槽第r层为所述第三绕组部分的终止端,所述第三绕组部分包括第六跨跃段、第七跨跃段和第八跨跃段,从第i’槽第r层到第i’槽第a层为所述第六跨跃段,在所述第六跨跃段内,绕线在第i’槽和第(i’-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第i’槽第a层到第(i’-7)槽第a层为所述第七跨跃段;从第(i’-7)槽第a层到第(i’-13)槽第r层为所述第八跨跃段,在所述第八跨跃段内,绕线在第(i’-7)槽和第(i’-13)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the third winding part, the i'th slot and the r-th layer are the starting end of the third winding part, and the (i'-13) slot r-th layer is the end of the third winding part, so The third winding part includes a sixth span segment, a seventh span segment, and an eighth span segment. The sixth span segment is from the i'th slot to the rth layer to the i'th slot to the ath layer. In the sixth span, the winding reciprocates between the i'th slot and the (i'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core; from the i'th Slot a to (i'-7) slot a is the seventh span; from (i'-7) slot a to r (i'-13) slot r is In the eighth span, in the eighth span, the winding reciprocates between the (i'-7) th slot and the (i'-13) th slot and passes from the diameter of the stator core. Winding inward to radially outer;
    在所述第四绕组部分内,第n’槽第r层为所述第四绕组部分的起始端,第(n’-12)槽第r层为所述第四绕组部分的终止端,所述第四绕组部分包括第九跨跃段和第十跨跃段,从第n’槽第r层到第(n’-6)槽第a层为所述第九跨跃段,在所述第九跨跃段内,绕线在第n’槽和第(n’-6)槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第(n’-6)槽第a层到第(n’-12)槽第r层为所述第十跨跃段,在所述第十跨跃段内,绕线在第(n’-6)槽和第(n’-12)槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线,其中所述第二路绕线的起始槽为第i’槽的圆周相对的定子槽,所述第二路绕线的起始槽最外层连接第二引出线,所述第二路绕线的终止槽与所述第二路绕线的起始槽之间存在四个定子槽,所述第二路绕线的终止槽的次外层连接第二星点线。In the fourth winding part, the n'th slot and the r-th layer are the starting end of the fourth winding part, and the (n'-12) slot r-th layer is the end of the fourth winding part, so The fourth winding part includes a ninth span and a tenth span, and the nth slot from the r'th layer to the (n'-6) th slot a layer is the ninth jump segment. In the ninth span, the winding reciprocates between the n'th slot and the (n'-6) th slot and is wound from the radially outer side to the radially inner side of the stator core; from the (n'- 6) The slot a layer to the (n'-12) slot r layer are the tenth span, and in the tenth span, the winding is between the (n'-6) th slot and the first (n'-12) The windings are reciprocated between the slots from the radially inner side to the radially outer side of the stator core, wherein the starting slot of the second winding is the stator with the circumference of the i'th slot opposite to the stator. Slot, the outermost layer of the starting slot of the second winding is connected to the second lead-out wire, and there are four stators between the ending slot of the second winding and the starting slot of the second winding The second outer layer of the termination groove of the second winding winding is connected to the second star point line.
  2. 根据权利要求1所述的定子组件,其特征在于,i=i’-1;n=n’-1。The stator assembly according to claim 1, wherein i = i'-1; n = n'-1.
  3. 根据权利要求1或2所述的定子组件,其特征在于,所述定子绕组包括多个导体段,每个所述导体段包括弯折部和分别连接至所述弯折部的第一槽内部分和第二槽内部分,所述多个导体段的位于相邻层的所述第一槽内部分和所述第二槽内部分在焊接端焊接连接。The stator assembly according to claim 1 or 2, wherein the stator winding includes a plurality of conductor segments, and each of the conductor segments includes a bent portion and a first slot respectively connected to the bent portion. A part and a second in-slot part, the first in-slot part and the second in-slot part of the plurality of conductor segments located on adjacent layers are welded connected at a welding end.
  4. 根据权利要求3所述的定子组件,其特征在于,所述导体段包括第一类导体段、第二类导体段和第三类导体段,所述第一类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为(y-1)个所述定子槽,所述第二类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为y个所述定子槽,所述第三类导体段的所述第一槽内部分和所述第二槽内部分之间的节距为(y+1)个所述定子槽,其中y为整数且y=z/2p。The stator assembly according to claim 3, wherein the conductor segment comprises a first type conductor segment, a second type conductor segment, and a third type conductor segment, and the first slot of the first type conductor segment The pitch between the inner part and the second slot inner part is (y-1) the stator slots, the first slot inner part and the second slot inner part of the second type of conductor segment The pitch between them is y of the stator slots, and the pitch between the inner portion of the first slot and the second slot of the third type of conductor segment is (y + 1) Stator slots, where y is an integer and y = z / 2p.
  5. 根据权利要求4所述的定子组件,其特征在于,所述第一类导体段位于所述第二跨跃段内,所述第一类导体段的所述第一槽内部分位于一个所述定子槽的最内层,所述第一类导体段的所述第二槽内部分位于另一个所述定子槽的最内层。The stator assembly according to claim 4, wherein the first type of conductor segment is located in the second span segment, and the first slot portion of the first type of conductor segment is located in one of the one The innermost layer of the stator slot, the inner portion of the second slot of the first type of conductor segment is located at the innermost layer of the other stator slot.
  6. 根据权利要求4所述的定子组件,其特征在于,所述第二类导体段位于所述第一跨跃段和所述第三跨跃段内、所述第四跨跃段和所述第五跨跃段内、所述第六跨跃段和所述第八跨跃段内以及所述第九跨跃段和所述第十跨跃段内;The stator assembly according to claim 4, wherein the second type of conductor segment is located within the first and third span segments, the fourth and fourth segment segments, and the first and second segment segments. Within the five-span, the sixth and eighth spans, and the ninth and tenth spans;
    所述第二类导体段包括同层的导体段和异层的导体段,所述同层的导体段的所述第一槽 内部分位于一个所述定子槽的最外层,所述第二槽内部分位于另一个所述定子槽的最外层,或者所述同层的导体段的所述第一槽内部分位于一个所述定子槽的最内层,所述第二槽内部分位于另一个所述定子槽的最内层;所述异层的导体段的所述第一槽内部分位于一个所述定子槽的中间槽层,所述第二槽内部分位于另一个所述定子槽的中间槽层,且异层跨跃。The second type of conductor segment includes conductor segments of the same layer and conductor segments of different layers, and the inner portion of the first slot of the conductor segments of the same layer is located at the outermost layer of one of the stator slots, and the second The inner portion of the slot is located at the outermost layer of another of the stator slots, or the first inner portion of the conductor segment of the same layer is located at the innermost layer of one of the stator slots, and the inner portion of the second slot is located The innermost layer of another stator slot; the inner portion of the first slot of the conductor segment of the different layer is located at the middle slot layer of one of the stator slots, and the inner portion of the second slot is located at the other stator The middle groove layer of the groove, and the different layers span.
  7. 根据权利要求4所述的定子组件,其特征在于,所述第三类导体段位于所述第七跨跃段,所述第三类导体段的所述第一槽内部分位于一个所述定子槽的最内层,所述第三类导体段的所述第二槽内部分位于另一个所述定子槽的最内层。The stator assembly according to claim 4, wherein the third type of conductor segment is located in the seventh span segment, and the first slot portion of the third type of conductor segment is located in one of the stators. The innermost layer of the slot, and the inner portion of the second slot of the third type of conductor segment is located at the innermost layer of the other stator slot.
  8. 一种电机,其特征在于,包括根据权利要求1-7中任一项所述的定子组件。A motor, comprising a stator assembly according to any one of claims 1-7.
  9. 一种定子组件,所述定子组件适用于z槽2p极m相的电机中,其每极每相槽数为q=z/m/(2p),并联支路数为a,a≤q,所述定子组件包括定子铁芯和定子绕组,所述定子铁芯具有48个定子槽,多个所述定子槽沿所述定子铁芯的周向方向分布,在所述定子铁芯的周向方向上,多个所述定子槽分别为第1槽、第2槽、…、第48槽,每个所述定子槽中均具有6个槽层,6个所述槽层从所述定子铁芯的径向内侧到外侧的方向上分别为第a层、第b层、…、第f层;A stator assembly suitable for a z-slot 2p-pole and m-phase motor. The number of slots per pole and phase is q = z / m / (2p), the number of parallel branches is a, and a≤q. The stator assembly includes a stator core and a stator winding. The stator core has 48 stator slots. A plurality of the stator slots are distributed in a circumferential direction of the stator core. In the direction, the plurality of stator slots are respectively the first slot, the second slot, ..., and the 48th slot. Each of the stator slots has 6 slot layers, and the 6 slot layers are separated from the stator iron. The directions from the radially inner side to the outer side of the core are layer a, layer b, ..., layer f, respectively;
    其特征在于,所述定子绕组的每相第一路绕线包括第一绕组部分和多个第二绕组部分,所述第一路绕线的起始段由一个所述第二绕组部分构造成,所述第一路绕线的终止段由一个所述第二绕组部分构造成,所述第一绕组部分的一端与相应的一个所述第二绕组部分连接,所述第一绕组部分的另一端与相应的另一个所述第二绕组部分连接;It is characterized in that the first winding of each phase of the stator winding includes a first winding portion and a plurality of second winding portions, and a starting section of the first winding is configured by one of the second winding portions. The termination section of the first winding is configured by one of the second winding portions, one end of the first winding portion is connected to a corresponding one of the second winding portions, and the other of the first winding portion is One end is connected to the corresponding another said second winding part;
    在所述第一绕组部分内,第25槽第f层为所述第一绕组部分的起始端,第14槽第f层为所述第一绕组部分的终止端,所述第一绕组部分包括第一跨跃段、第二跨跃段和第三跨跃段,从第25槽第f层到第25槽第a层为所述第一跨跃段,在所述第一跨跃段内,绕线在第25槽和第19槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第25槽第a层到第20槽第a层为所述第二跨跃段;从第20槽第a层到第14槽第f层为第三跨跃段,在所述第三跨跃段内,绕线在第20槽和第14槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the first winding part, the 25th slot and the f-th layer are the starting end of the first winding part, and the 14th slot and the f-th layer are the end ends of the first winding part, and the first winding part includes The first span, the second span, and the third span, from the 25th slot, the f-th layer to the 25th slot, the a-th layer are the first jump sections, within the first jump section , The winding reciprocates between the 25th slot and the 19th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 25th slot a layer to the 20th slot a layer is the first Two-span jump; from the 20th slot a layer to the 14th slot f layer is the third jump section, in which the winding reciprocates between the 20th slot and the 14th slot and Winding from the radially inner side to the radially outer side of the stator core;
    在所述第二绕组部分内,第1槽第f层为所述第二绕组部分的起始端,第37槽第f层为所述第二绕组部分的终止端,所述第二绕组部分包括第四跨跃段和第五跨跃段,从第1槽第f层到第43槽第a层为所述第四跨跃段,在所述第四跨跃段内,绕线在第1槽和第43槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第43槽第a层到第37槽第f层为所述第五跨跃段,在所述第五跨跃段内,绕线在第43槽和第37槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the second winding part, the first slot and the f-th layer are the starting end of the second winding part, the 37th slot and the f-th layer are the end ends of the second winding part, and the second winding part includes The fourth and fifth spans are from the 1st slot, the f-th layer to the 43th slot, and the a-th layer are the fourth jump section. In the fourth jump section, the winding is at the first step. Slot and 43rd slot are reciprocated and wound from the radial outer side to the radial inner side of the stator core; from the 43rd slot a layer to the 37th slot f layer is the fifth span segment, in In the fifth span, the winding reciprocates between the 43rd slot and the 37th slot and is wound from the radially inner side to the radially outer side of the stator core;
    其中所述第一路绕线的起始槽为第25槽的圆周相对的定子槽,所述第一路绕线的起始 槽最外层连接第一引出线,所述第一路绕线的终止槽与所述第一路绕线的起始槽之间存在六个定子槽,所述第一路绕线的终止槽的次外层连接第一星点线;The starting slot of the winding of the first route is the stator slot opposite to the circumference of the 25th slot. The outermost layer of the starting slot of the winding of the first route is connected to the first lead-out wire, and the winding of the first route is There are six stator slots between the termination slot of the first winding and the starting slot of the first winding, and the second outer layer of the ending slot of the first winding is connected to the first star point line;
    所述定子绕组的每相第二路绕线包括第三绕组部分和多个第四绕组部分,所述第二路绕线的起始段由一个所述第四绕组部分构造成,所述第二路绕线的终止段由一个所述第四绕组部分构造成;所述第三绕组部分的一端与相应的一个所述第四绕组部分连接,所述第三绕组部分的另一端与相应的另一个所述第四绕组部分连接;The second winding of each phase of the stator winding includes a third winding portion and a plurality of fourth winding portions. A starting section of the second winding is configured by one of the fourth winding portions, and the first The terminating section of the two-way winding is constructed by one of the fourth winding portions; one end of the third winding portion is connected to a corresponding one of the fourth winding portions, and the other end of the third winding portion is connected to the corresponding one. Another said fourth winding part is connected;
    在所述第三绕组部分内,第26槽第f层为所述第三绕组部分的起始端,第13槽第f层为所述第三绕组部分的终止端,所述第三绕组部分包括第六跨跃段、第七跨跃段和第八跨跃段,从第26槽第f层到第26槽第a层为所述第六跨跃段,在所述第六跨跃段内,绕线在第26槽和第20槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第26槽第a层到第19槽第a层为所述第七跨跃段;从第19槽第a层到第13槽第f层为所述第八跨跃段,在所述第八跨跃段内,绕线在第19槽和第13槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the third winding portion, the 26th slot and the f-th layer are the starting end of the third winding portion, and the 13th slot and the f-th layer are the terminating end of the third winding portion. The third winding portion includes The sixth, seventh, and eighth spans are from the 26th slot, the f-th layer to the 26th slot, the a-th layer, as the sixth jump section, and within the sixth jump section , The winding reciprocates between the 26th slot and the 20th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 26th slot a layer to the 19th slot the a layer is the first Seven-span jump; from slot 19th layer a to slot 13th layer f is the eighth step, in which the winding is between slot 19 and slot 13 Reciprocating and winding from a radially inner side to a radially outer side of the stator core;
    在所述第四绕组部分内,第2槽第f层为所述第四绕组部分的起始端,第38槽第f层为所述第四绕组部分的终止端,所述第四绕组部分包括第九跨跃段和第十跨跃段,从第2槽第f层到第44槽第a层为所述第九跨跃段,在所述第九跨跃段内,绕线在第2槽和第44槽之间往复且从所述定子铁芯的径向外侧到径向内侧绕线;从第44槽第a层到第38槽第f层为所述第十跨跃段,在所述第十跨跃段内,绕线在第44槽和第38槽之间往复且从所述定子铁芯的径向内侧到径向外侧绕线;In the fourth winding portion, the second slot f layer is the starting end of the fourth winding portion, the 38th slot f layer is the ending end of the fourth winding portion, and the fourth winding portion includes The ninth and tenth jumps are from the second slot, the f-th layer to the 44th slot, and the a-th layer are the ninth jump. In the ninth jump, the winding is at the second The winding is reciprocated between the slot and the 44th slot and is wound from the radial outer side to the radial inner side of the stator core; from the 44th slot, the a-th layer to the 38th slot, the f-th layer is the tenth span, In the tenth span, the winding reciprocates between the 44th slot and the 38th slot and is wound from the radially inner side to the radially outer side of the stator core;
    其中所述第二路绕线的起始槽为第2槽的圆周相对的定子槽,所述第二路绕线的起始槽最外层连接第二引出线,所述第二路绕线的终止槽与所述第二路绕线的起始槽之间存在四个定子槽,所述第二路绕线的终止槽的次外层连接第二星点线。The starting slot of the winding of the second route is the stator slot opposite to the circumference of the second slot. The outermost layer of the starting slot of the winding of the second route is connected to the second lead-out wire, and the winding of the second route is There are four stator slots between the termination slot of the second winding and the starting slot of the second winding, and the second outer layer of the ending slot of the second winding is connected to the second star point line.
PCT/CN2019/089270 2018-05-31 2019-05-30 Stator assembly and motor WO2019228454A1 (en)

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