WO2019220195A1 - A twill fabric comprising cotton warp and polyester weft - Google Patents

A twill fabric comprising cotton warp and polyester weft Download PDF

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Publication number
WO2019220195A1
WO2019220195A1 PCT/IB2018/056860 IB2018056860W WO2019220195A1 WO 2019220195 A1 WO2019220195 A1 WO 2019220195A1 IB 2018056860 W IB2018056860 W IB 2018056860W WO 2019220195 A1 WO2019220195 A1 WO 2019220195A1
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WO
WIPO (PCT)
Prior art keywords
fabric
yarn
yam
separable
draw textured
Prior art date
Application number
PCT/IB2018/056860
Other languages
French (fr)
Inventor
Sachin JHUNJHUNWALA
Original Assignee
Jhunjhunwala Sachin
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jhunjhunwala Sachin filed Critical Jhunjhunwala Sachin
Priority to AU2018423498A priority Critical patent/AU2018423498B2/en
Publication of WO2019220195A1 publication Critical patent/WO2019220195A1/en

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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/0007—Electro-spinning
    • D01D5/0015—Electro-spinning characterised by the initial state of the material
    • D01D5/0023—Electro-spinning characterised by the initial state of the material the material being a polymer melt
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • D02G1/0266—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting false-twisting machines
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/04—Devices for imparting false twist
    • D02G1/06—Spindles
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • D02G1/168—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam including drawing or stretching on the same machine
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/20—Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/49—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2500/00—Materials for garments
    • A41D2500/20—Woven
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00—Formation of filaments, threads, or the like
    • D01D5/08—Melt spinning methods
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel

Definitions

  • the present disclosure pertains generally to the field of textile industry.
  • the present disclosure provides a woven twill textile fabric that can find utility as home textile.
  • the present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
  • a woven fabric is any textile formed by weaving and are often created on a loom, and made of many threads woven on a warp and a weft.
  • a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. These fabric only stretches diagonally on the bias directions (between the warp and weft directions), unless the threads used are elastic. So the properties of two or more threads that are woven together decide the characteristic of the end fabric. Hence, understanding and predicting the structure and properties of woven textiles is very important for achieving specific performance characteristics in various woven applications.
  • One easy way of achieving the same is to use cotton as a fabric material.
  • Cotton has high breathability, absorbency, softness and is comfortable to wear. However, cotton may not be sturdy when utilized for making fabric that is used in tough environments such as heavy duty washing machine etc.
  • cotton yarns can be woven in combination with other synthetic fibers. Further, decreasing the denier of the textile fiber may also increase the comfort. Utilization of these fine yams may increase the thread count of the fabric. An increased thread count represents the superiority of a textile over other textile fabric. However, fine synthetic yams may break when fed into a loom apparatus. Hence, cotton- polyester hybrid weaves are limited to larger denier synthetic yarns that the loom may effectively use. Thus, the thread count, and the comfort, quality and lavishness associated therewith is limited. [0006] Different combination of cotton and synthetics are tried conventionally to form a textile fabric with desired characteristic such as comfortable towards skin, breathability, strength and stretchability.
  • Twisting the two yarns together prior to use as a single yarn in a weaving process also increases the sustainability of the yarn/fabric as it may increase the thread count to some extent. However, these yarns are still susceptible to break in a loom apparatus and the end fabric also exhibits low quality and comfortability.
  • An object of the present disclosure is to provide a woven textile fabric that overcomes the deficiencies associated with conventional woven textile fabric.
  • Another object of the present disclosure is to provide a woven twill textile fabric.
  • Another object of the present disclosure is to provide a woven twill textile fabric containing warp cotton yarn and multi-filament polyester weft yarn.
  • Another object of the present disclosure is to provide a woven twill textile fabric that is comfortable to human skin.
  • Another object of the present disclosure is to provide a woven twill textile fabric that can find utility as home textiles.
  • Another object of the present disclosure is to provide a method for manufacturing a draw textured yarn.
  • Another object of the present disclosure is to provide a method for manufacturing a multi-ply separable draw textured yam.
  • Another object of the present disclosure is to provide a woven twill textile fabric that is easy to prepare.
  • Another object of the present disclosure is to provide a woven twill textile fabric that is cost-effective.
  • Another object of the present disclosure is to provide a woven twill textile fabric that is light-weight.
  • Another object of the present disclosure is to provide a woven twill textile fabric that is durable.
  • the present disclosure pertains generally to the field of textile industry.
  • the present disclosure provides a woven twill textile fabric that can find utility as home textile.
  • the present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
  • An aspect of the present disclosure relates to a woven twill textile fabric, the fabric including: from 90 to 235 ends per inch warp cotton yam; and from 100 to 2765 picks per inch multi-filament polyester weft yam, wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yarn, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000.
  • cotton content in the warp cotton yam is 100%.
  • the warp cotton yam is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber, wherein content of cotton in the blend is at least 90%.
  • the multi-filament polyester weft yarn is a texturized yarn, and wherein the texturized yarn is a draw textured yarn.
  • the polyester weft yarn has a denier ranging from 7 to 24.
  • the polyester weft yarns are wound on a multi-pick yam package at a type A shore hardness ranging from 65 to 80.
  • the polyester weft yarns are wound on the multi-pick yam package at an angle ranging from 15 degrees to 25 degrees.
  • number of filaments in the polyester weft yam ranges from 4 to 24.
  • the filaments in the weft yam are partially oriented, medium oriented or fully oriented.
  • Another aspect of the present disclosure relates to a method of manufacturing a draw textured yarn, the method including the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments; grouping the polymer filaments to form a yam; passing the yarn through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam; and retaining the interlacing of the filaments within the yarn during further processing of the yam to fabric.
  • the separable interlaced filament yam plies are separable from other yam plies in the fabric.
  • two or more separable interlaced filament yarns are converged to form a multi-ply separable interlaced filament yarn.
  • Still another aspect of the present disclosure relates to a method of manufacturing a multi-ply separable draw textured yarn, the method comprising any of: (a) passing two or more interlaced yams through a texturizing spindle; (b) passing at least one multi-ply separable interlaced filament yam through a texturizing spindle, wherein the at least one multi-ply separable interlaced yam is separable into at least two interlaced yarns; and (c) passing a combination of at least one multi-ply separable yam and at least one interlaced yam through a texturizing spindle, wherein the multi-ply separable yam is separable into at least two interlaced yams to provide the multi-ply separable draw textured yarn, wherein the multi- ply separable draw textured yam is separable into at least two separable draw textured yarn, and wherein interlacing of filaments
  • FIG. 1 illustrates an exemplary sectional image depicting the twill fabric construction, in accordance with an embodiment of the present disclosure.
  • FIG. 2 illustrates an exemplary flow chart depicting a method for manufacturing a draw textured yarn, in accordance with an embodiment of the present disclosure.
  • FIG. 3 illustrates an exemplary flow chart depicting a method for manufacturing a multi-ply separable draw textured yam, in accordance with an embodiment of the present disclosure.
  • the present disclosure pertains generally to the field of textile industry.
  • the present disclosure provides a woven twill textile fabric that can find utility as home textile.
  • the present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
  • An aspect of the present disclosure relates to a woven twill textile fabric, the fabric including: from 90 to 235 ends per inch warp cotton yam; and from 100 to 2765 picks per inch multi-filament polyester weft yam, wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yarn, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000.
  • the advantageous fabric realized in accordance with embodiments of the present disclosure can find utility as home textiles.
  • cotton content in the warp cotton yam is about 100%.
  • the warp cotton yam is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber.
  • the warp cotton yarn is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber, wherein content of cotton in the blend is at least about 90%.
  • the multi-filament polyester weft yarn is a texturized yarn.
  • the texturized yam is a draw textured yarn.
  • the polyester weft yam has a denier ranging from 7 to 24.
  • the polyester weft yarns are wound on a multi-pick yam package at a type A shore hardness ranging from 65 to 80.
  • the polyester weft yarns are wound on the multi-pick yam package at an angle ranging from 15 degrees to 25 degrees.
  • number of filaments in the polyester weft yam ranges from 4 to 24.
  • the filaments in the weft yam are partially oriented, medium oriented or fully oriented.
  • FIG. 1 illustrates an exemplary sectional image depicting the twill fabric construction, in accordance with an embodiment of the present disclosure.
  • a twill weave is formed by passing the weft yarn under and over multiple warp yarns (black colored in FIG. 1), in an alternating sequence that creates a diagonal ribbed pattern on fabrics surface.
  • the diagonal lines can runs either right or left on the fabric face.
  • Another aspect of the present disclosure relates to a method of manufacturing a draw textured yarn, the method including the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments; grouping the polymer filaments to form a yam; passing the yarn through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam; and retaining the interlacing of the filaments within the yarn during further processing of the yam to fabric.
  • FIG. 2 illustrates an exemplary flow chart (200) depicting a method for manufacturing a draw textured yam, in accordance with an embodiment of the present disclosure. As can be read in FIG.
  • the method of manufacturing the draw textured yarn includes the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams, as shown at 202; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments, as shown at 204; grouping the plurality of polymer filaments to form a yarn as shown at 206; passing the yam through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam as shown at 208; and retaining the interlacing of the filaments within the yarn during further processing of the yarn to form a fabric, as shown at 210.
  • Still another aspect of the present disclosure relates to a method of manufacturing a multi-ply separable draw textured yarn, the method comprising any of: (a) passing two or more interlaced yams through a texturizing spindle; (b) passing at least one multi-ply separable interlaced filament yam through a texturizing spindle, wherein the at least one multi-ply separable interlaced yam is separable into at least two interlaced yarns; and (c) passing a combination of at least one multi-ply separable yam and at least one interlaced yam through a texturizing spindle, wherein the multi-ply separable yam is separable into at least two interlaced yams to provide the multi-ply separable draw textured yarn, wherein the multi- ply separable draw textured yam is separable into at least two separable draw textured yarn, and wherein interlacing of filaments
  • FIG. 3 illustrates an exemplary flow chart depicting a method of manufacturing (300) a multi -ply separable draw textured yam, in accordance with an embodiment of the present disclosure.
  • method of manufacturing the multi-ply separable draw textured yam (300) includes steps of: (302) passing at least one multi-ply separable interlaced filament yarn through a texturizing spindle to form a multi-ply separable draw textured yam (304).
  • two or more interlaced yams can be passing through a texturizing spindle to realize the multi-ply separable draw textured yarn.
  • a combination of at least one multi-ply separable yarn and at least one interlaced yarn can be passed through a texturizing spindle to realize the multi-ply separable draw textured yam., wherein the multi-ply separable yarn is separable into at least two interlaced yams to provide the multi-ply separable draw textured yam.
  • the present disclosure provides a woven textile fabric that can overcome the deficiencies associated with the conventional woven textile fabric.
  • the present disclosure provides a woven twill textile fabric.
  • the present disclosure provides a woven twill textile fabric containing warp cotton yarn and multi-filament polyester weft yarn.
  • the present disclosure provides a woven twill textile fabric comfortable to human skin.
  • the present disclosure provides a woven twill textile fabric that can find utility as home textiles
  • the present disclosure provides a method for manufacturing the draw textured yarn.
  • the present disclosure provides a method for manufacturing a multi-ply separable draw textured yarn
  • the present disclosure provides a woven twill textile fabric that is easy to prepare.
  • the present disclosure provides a woven twill textile fabric that is cost-effective.
  • the present disclosure provides a woven twill textile fabric that is light-weight.
  • the present disclosure provides a woven twill textile fabric that is durable.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Woven Fabrics (AREA)

Abstract

An aspect of the present disclosure relates to a woven twill textile fabric, the fabric including: from about 90 to about 235 ends per inch warp cotton yarn; and from about 100 to about 2765 picks per inch multi-filament polyester weft yarn, wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yarn, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000. The advantageous fabric realized in accordance with embodiments of the present disclosure can find utility as home textiles. Other aspects of the present disclosure relate to a method of manufacturing a draw textured yarn and a multi-ply separable draw textured yarn.

Description

A TWILL FABRIC COMPRISING COTTON WARP AND POLYESTER WEFT
TECHNICAL FIELDS
[0001] The present disclosure pertains generally to the field of textile industry. In particular, the present disclosure provides a woven twill textile fabric that can find utility as home textile. The present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
BACKGROUND
[0002] Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] A woven fabric is any textile formed by weaving and are often created on a loom, and made of many threads woven on a warp and a weft. Technically, a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. These fabric only stretches diagonally on the bias directions (between the warp and weft directions), unless the threads used are elastic. So the properties of two or more threads that are woven together decide the characteristic of the end fabric. Hence, understanding and predicting the structure and properties of woven textiles is very important for achieving specific performance characteristics in various woven applications.
[0004] Textiles that may come in contact with the human skin for example underwear, towels, T-shirts etc. should be comfortable to human being. One easy way of achieving the same is to use cotton as a fabric material. Cotton has high breathability, absorbency, softness and is comfortable to wear. However, cotton may not be sturdy when utilized for making fabric that is used in tough environments such as heavy duty washing machine etc.
[0005] To overcome such limitations cotton yarns can be woven in combination with other synthetic fibers. Further, decreasing the denier of the textile fiber may also increase the comfort. Utilization of these fine yams may increase the thread count of the fabric. An increased thread count represents the superiority of a textile over other textile fabric. However, fine synthetic yams may break when fed into a loom apparatus. Hence, cotton- polyester hybrid weaves are limited to larger denier synthetic yarns that the loom may effectively use. Thus, the thread count, and the comfort, quality and lavishness associated therewith is limited. [0006] Different combination of cotton and synthetics are tried conventionally to form a textile fabric with desired characteristic such as comfortable towards skin, breathability, strength and stretchability. Twisting the two yarns together prior to use as a single yarn in a weaving process also increases the sustainability of the yarn/fabric as it may increase the thread count to some extent. However, these yarns are still susceptible to break in a loom apparatus and the end fabric also exhibits low quality and comfortability.
[0007] There is, therefore, a need in the art to provide a comfortable, breathable, high strength, high quality cotton-polyester hybrid woven twill textile fabric that can find utility as home textile. The present disclosure satisfies the existing needs, as well as others and alleviates the shortcomings associated with conventional cotton-polyester hybrids.
OBJECTS OF THE INVENTION
[0008] An object of the present disclosure is to provide a woven textile fabric that overcomes the deficiencies associated with conventional woven textile fabric.
[0009] Another object of the present disclosure is to provide a woven twill textile fabric.
[0010] Another object of the present disclosure is to provide a woven twill textile fabric containing warp cotton yarn and multi-filament polyester weft yarn.
[0011] Another object of the present disclosure is to provide a woven twill textile fabric that is comfortable to human skin.
[0012] Another object of the present disclosure is to provide a woven twill textile fabric that can find utility as home textiles.
[0013] Another object of the present disclosure is to provide a method for manufacturing a draw textured yarn.
[0014] Another object of the present disclosure is to provide a method for manufacturing a multi-ply separable draw textured yam.
[0015] Another object of the present disclosure is to provide a woven twill textile fabric that is easy to prepare.
[0016] Another object of the present disclosure is to provide a woven twill textile fabric that is cost-effective.
[0017] Another object of the present disclosure is to provide a woven twill textile fabric that is light-weight.
[0018] Another object of the present disclosure is to provide a woven twill textile fabric that is durable. SUMMARY
[0019] The present disclosure pertains generally to the field of textile industry. In particular, the present disclosure provides a woven twill textile fabric that can find utility as home textile. The present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
[0020] An aspect of the present disclosure relates to a woven twill textile fabric, the fabric including: from 90 to 235 ends per inch warp cotton yam; and from 100 to 2765 picks per inch multi-filament polyester weft yam, wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yarn, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000.
[0021] In an embodiment, cotton content in the warp cotton yam is 100%. In an embodiment, the warp cotton yam is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber, wherein content of cotton in the blend is at least 90%.
[0022] In an embodiment, the multi-filament polyester weft yarn is a texturized yarn, and wherein the texturized yarn is a draw textured yarn. In an embodiment, the polyester weft yarn has a denier ranging from 7 to 24. In an embodiment, the polyester weft yarns are wound on a multi-pick yam package at a type A shore hardness ranging from 65 to 80. In an embodiment, the polyester weft yarns are wound on the multi-pick yam package at an angle ranging from 15 degrees to 25 degrees. In an embodiment, number of filaments in the polyester weft yam ranges from 4 to 24. In an embodiment, the filaments in the weft yam are partially oriented, medium oriented or fully oriented.
[0023] Another aspect of the present disclosure relates to a method of manufacturing a draw textured yarn, the method including the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments; grouping the polymer filaments to form a yam; passing the yarn through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam; and retaining the interlacing of the filaments within the yarn during further processing of the yam to fabric.
[0024] In an embodiment, the separable interlaced filament yam plies are separable from other yam plies in the fabric. In an embodiment, two or more separable interlaced filament yarns are converged to form a multi-ply separable interlaced filament yarn. [0025] Still another aspect of the present disclosure relates to a method of manufacturing a multi-ply separable draw textured yarn, the method comprising any of: (a) passing two or more interlaced yams through a texturizing spindle; (b) passing at least one multi-ply separable interlaced filament yam through a texturizing spindle, wherein the at least one multi-ply separable interlaced yam is separable into at least two interlaced yarns; and (c) passing a combination of at least one multi-ply separable yam and at least one interlaced yam through a texturizing spindle, wherein the multi-ply separable yam is separable into at least two interlaced yams to provide the multi-ply separable draw textured yarn, wherein the multi- ply separable draw textured yam is separable into at least two separable draw textured yarn, and wherein interlacing of filaments within the separable draw textured yarn is retained during further processing of the yam to fabric and in the fabric so that ply of said separable draw textured yam is separable from one other yarn plies in the fabric. In an embodiment, at least on multi-ply separable draw textured yam is converged with at least one multi-ply separable draw textured yarn to increase number of plies.
[0026] Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are included to provide a further understanding of the present disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0028] FIG. 1 illustrates an exemplary sectional image depicting the twill fabric construction, in accordance with an embodiment of the present disclosure.
[0029] FIG. 2 illustrates an exemplary flow chart depicting a method for manufacturing a draw textured yarn, in accordance with an embodiment of the present disclosure.
[0030] FIG. 3 illustrates an exemplary flow chart depicting a method for manufacturing a multi-ply separable draw textured yam, in accordance with an embodiment of the present disclosure. DETAILED DESCRIPTION
[0031] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[0032] Each of the appended claims defines a separate invention, which for infringement purposes is recognized as including equivalents to the various elements or limitations specified in the claims. Depending on the context, all references below to the“invention” may in some cases refer to certain specific embodiments only. In other cases it will be recognized that references to the“invention” will refer to subject matter recited in one or more, but not necessarily all, of the claims.
[0033] As used in the description herein and throughout the claims that follow, the meaning of“a,”“an,” and“the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of“in” includes“in” and “on” unless the context clearly dictates otherwise.
[0034] All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
[0035] Various terms as used herein are shown below. To the extent a term used in a claim is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
[0036] The present disclosure pertains generally to the field of textile industry. In particular, the present disclosure provides a woven twill textile fabric that can find utility as home textile. The present disclosure also relates to a method of manufacturing a draw textured yam and a multi-ply separable draw textured yam.
[0037] An aspect of the present disclosure relates to a woven twill textile fabric, the fabric including: from 90 to 235 ends per inch warp cotton yam; and from 100 to 2765 picks per inch multi-filament polyester weft yam, wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yarn, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000. The advantageous fabric realized in accordance with embodiments of the present disclosure can find utility as home textiles.
[0038] In an embodiment, cotton content in the warp cotton yam is about 100%. In an embodiment, the warp cotton yam is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber. In an embodiment, the warp cotton yarn is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber, wherein content of cotton in the blend is at least about 90%.
[0039] In an embodiment, the multi-filament polyester weft yarn is a texturized yarn. In an embodiment, the texturized yam is a draw textured yarn. In an embodiment, the polyester weft yam has a denier ranging from 7 to 24. In an embodiment, the polyester weft yarns are wound on a multi-pick yam package at a type A shore hardness ranging from 65 to 80. In an embodiment, the polyester weft yarns are wound on the multi-pick yam package at an angle ranging from 15 degrees to 25 degrees. In an embodiment, number of filaments in the polyester weft yam ranges from 4 to 24. In an embodiment, the filaments in the weft yam are partially oriented, medium oriented or fully oriented.
[0040] FIG. 1 illustrates an exemplary sectional image depicting the twill fabric construction, in accordance with an embodiment of the present disclosure. As can be seen in FIG. 1 a twill weave is formed by passing the weft yarn under and over multiple warp yarns (black colored in FIG. 1), in an alternating sequence that creates a diagonal ribbed pattern on fabrics surface. The diagonal lines can runs either right or left on the fabric face.
[0041] Another aspect of the present disclosure relates to a method of manufacturing a draw textured yarn, the method including the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments; grouping the polymer filaments to form a yam; passing the yarn through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam; and retaining the interlacing of the filaments within the yarn during further processing of the yam to fabric. In an embodiment, two or more separable interlaced filament yarns are converged to form a multi-ply separable interlaced filament yarn. In an embodiment, the separable interlaced filament yarn plies are separable from other yam plies in the fabric. FIG. 2 illustrates an exemplary flow chart (200) depicting a method for manufacturing a draw textured yam, in accordance with an embodiment of the present disclosure. As can be read in FIG. 2, the method of manufacturing the draw textured yarn includes the steps of: passing a polymer melt through a spinning unit to form a plurality of molten streams, as shown at 202; cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments, as shown at 204; grouping the plurality of polymer filaments to form a yarn as shown at 206; passing the yam through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yam as shown at 208; and retaining the interlacing of the filaments within the yarn during further processing of the yarn to form a fabric, as shown at 210.
[0042] Still another aspect of the present disclosure relates to a method of manufacturing a multi-ply separable draw textured yarn, the method comprising any of: (a) passing two or more interlaced yams through a texturizing spindle; (b) passing at least one multi-ply separable interlaced filament yam through a texturizing spindle, wherein the at least one multi-ply separable interlaced yam is separable into at least two interlaced yarns; and (c) passing a combination of at least one multi-ply separable yam and at least one interlaced yam through a texturizing spindle, wherein the multi-ply separable yam is separable into at least two interlaced yams to provide the multi-ply separable draw textured yarn, wherein the multi- ply separable draw textured yam is separable into at least two separable draw textured yarn, and wherein interlacing of filaments within the separable draw textured yarn is retained during further processing of the yam to fabric and in the fabric so that ply of said separable draw textured yam is separable from one other yarn plies in the fabric. In an embodiment, at least on multi-ply separable draw textured yam is converged with at least one multi-ply separable draw textured yarn to increase number of plies.
[0043] FIG. 3 illustrates an exemplary flow chart depicting a method of manufacturing (300) a multi -ply separable draw textured yam, in accordance with an embodiment of the present disclosure. As can be seen from FIG. 3, method of manufacturing the multi-ply separable draw textured yam (300) includes steps of: (302) passing at least one multi-ply separable interlaced filament yarn through a texturizing spindle to form a multi-ply separable draw textured yam (304). Alternatively, two or more interlaced yams can be passing through a texturizing spindle to realize the multi-ply separable draw textured yarn. Alternatively, a combination of at least one multi-ply separable yarn and at least one interlaced yarn can be passed through a texturizing spindle to realize the multi-ply separable draw textured yam., wherein the multi-ply separable yarn is separable into at least two interlaced yams to provide the multi-ply separable draw textured yam.
[0044] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.
ADVANTAGES OF THE INVENTION
[0045] The present disclosure provides a woven textile fabric that can overcome the deficiencies associated with the conventional woven textile fabric.
[0046] The present disclosure provides a woven twill textile fabric.
[0047] The present disclosure provides a woven twill textile fabric containing warp cotton yarn and multi-filament polyester weft yarn.
[0048] The present disclosure provides a woven twill textile fabric comfortable to human skin.
[0049] The present disclosure provides a woven twill textile fabric that can find utility as home textiles
[0050] The present disclosure provides a method for manufacturing the draw textured yarn.
[0051] The present disclosure provides a method for manufacturing a multi-ply separable draw textured yarn
[0052] The present disclosure provides a woven twill textile fabric that is easy to prepare.
[0053] The present disclosure provides a woven twill textile fabric that is cost-effective.
[0054] The present disclosure provides a woven twill textile fabric that is light-weight.
[0055] The present disclosure provides a woven twill textile fabric that is durable.

Claims

Claim:
1. A woven twill textile fabric, the fabric comprising:
from 90 to 235 ends per inch warp cotton yarn; and
from 100 to 2765 picks per inch multi -filament polyester weft yam,
wherein the picks are woven into the fabric in a single or in a group of at least two multi-filament polyester weft yam, and wherein total content of cotton present in the fabric is at least about 50% by weight of the fabric, further wherein total thread count in the fabric ranges from about 190 to about 3000.
2. The fabric as claimed in claim 1, wherein cotton content in the warp cotton yarn is 100%.
3. The fabric as claimed in claim 1, wherein the warp cotton yam is a blend of cotton and any or a combination of a synthetic fiber and a natural fiber, wherein content of cotton in the blend is at least 90%.
4. The fabric as claimed in claim 1, wherein the multi-filament polyester weft yam is a texturized yarn, and wherein the texturized yam is a draw textured yam.
5. The fabric as claimed in claim 1, wherein the polyester weft yam has a denier ranging from 7 to 24.
6. The fabric as claimed in claim 1, wherein the polyester weft yarns are wound on a multi-pick yarn package at a type A shore hardness ranging from 65 to 80.
7. The fabric as claimed in claim 1, wherein the polyester weft yarns are wound on the multi -pick yarn package at an angle ranging from 15 degrees to 25 degrees.
8. The fabric as claimed in claim 1, wherein number of filaments in the polyester weft yarn ranges from 4 to 24.
9. The fabric as claimed in claim 1, wherein the filaments in the weft yam are partially oriented, medium oriented or fully oriented.
10. A method of manufacturing a draw textured yarn, the method comprising the steps of:
passing a polymer melt through a spinning unit to form a plurality of molten streams;
cooling the plurality of molten streams in a quenching zone to form a plurality of polymer filaments;
grouping the polymer filaments to form a yarn; passing the yarn through at least one interlacing unit for interlacing the filaments within the yarn by adjusting the interlacing parameters to provide a separable interlaced filament yarn; and
retaining the interlacing of the filaments within the yarn during further processing of the yarn to fabric.
11. The method as claimed in claim 10, wherein the separable interlaced filament yarn plies are separable from other yam plies in the fabric.
12. The method as claimed in claim 10, wherein two or more separable interlaced filament yams are converged to form a multi-ply separable interlaced filament yam.
13. A method of manufacturing a multi-ply separable draw textured yam, the method comprising any of:
(a) passing two or more interlaced yarns through a texturizing spindle;
(b) passing at least one multi-ply separable interlaced filament yarn through a texturizing spindle, wherein the at least one multi-ply separable interlaced yarn is separable into at least two interlaced yams; and
(c) passing a combination of at least one multi-ply separable yam and at least one interlaced yam through a texturizing spindle, wherein the multi-ply separable yam is separable into at least two interlaced yams to provide the multi-ply separable draw textured yam,
wherein the multi-ply separable draw textured yarn is separable into at least two separable draw textured yam, and wherein interlacing of filaments within the separable draw textured yarn is retained during further processing of the yam to fabric and in the fabric so that ply of said separable draw textured yarn is separable from one other yam plies in the fabric.
14. The method as claimed in claim 13, wherein at least on multi-ply separable draw textured yarn is converged with at least one multi-ply separable draw textured yam to increase number of plies.
PCT/IB2018/056860 2018-05-16 2018-09-08 A twill fabric comprising cotton warp and polyester weft WO2019220195A1 (en)

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