WO2019216328A1 - Flange fastening training system, device, program, method, and information terminal - Google Patents

Flange fastening training system, device, program, method, and information terminal Download PDF

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Publication number
WO2019216328A1
WO2019216328A1 PCT/JP2019/018322 JP2019018322W WO2019216328A1 WO 2019216328 A1 WO2019216328 A1 WO 2019216328A1 JP 2019018322 W JP2019018322 W JP 2019018322W WO 2019216328 A1 WO2019216328 A1 WO 2019216328A1
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WO
WIPO (PCT)
Prior art keywords
training
information
tightening
flange
unit
Prior art date
Application number
PCT/JP2019/018322
Other languages
French (fr)
Japanese (ja)
Inventor
雅之 山邊
Original Assignee
株式会社バルカー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社バルカー filed Critical 株式会社バルカー
Priority to CN201980031453.1A priority Critical patent/CN112106128A/en
Priority to KR1020207025546A priority patent/KR20210010432A/en
Priority to JP2020518309A priority patent/JP6953627B2/en
Priority to SG11202010640XA priority patent/SG11202010640XA/en
Publication of WO2019216328A1 publication Critical patent/WO2019216328A1/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/10Services
    • G06Q50/20Education
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B19/00Teaching not covered by other main groups of this subclass
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B19/00Teaching not covered by other main groups of this subclass
    • G09B19/24Use of tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B13/00Spanners; Wrenches
    • B25B13/02Spanners; Wrenches with rigid jaws
    • B25B13/04Spanners; Wrenches with rigid jaws of ring jaw type

Definitions

  • the present invention relates to, for example, a technique for tightening a flange with a gasket sandwiched therein, skill evaluation and presentation thereof.
  • a flange that sandwiches a gasket is provided at the connection between the pipes through which the fluid flows and the connection between the pump and the pipe.
  • the flange is sealed with a plurality of bolts and nuts to seal the connection. It has been broken.
  • the output signals of strain gauges installed on multiple bolts are received, the output signal variation during tightening work, the output signal variation at the completion of tightening work, the degree of tightening at the completion of tightening work It is known to calculate and determine the skill level from these (for example, Patent Document 1).
  • seal builder is required to have high skill, and training for improving the skill is indispensable. And the seal builder is required to evaluate the skill appropriately and improve the quality of on-site construction. Skill evaluation is extremely important because it is a prerequisite for the reliability of seal construction, but the prerequisite training cannot be ignored.
  • training is conducted on various items such as bolt tightening procedures at multiple locations, recognition of elastic interactions, avoidance of one-side tightening, torque sensation, confirmation of sealing performance, compression fracture of gaskets, construction in narrow spaces, etc. It is necessary. It is natural for beginners of seal construction to improve their skills through training. Also, it is important for those skilled in seal construction to have daily training that always seeks high skills.
  • Patent Document 1 does not disclose or suggest the request, nor does it disclose or suggest a configuration for solving the request or problem.
  • an object of the present invention is to perform skill evaluation and share training information and skill determination information together with enhancement of training for reproducing a seal construction site.
  • a flange tightening training system for tightening a flange sandwiching a gasket with a bolt and a nut, training the flange tightening, flange tightening training information Training the flange tightening training section that generates the flange tightening torque, and the tightening sense training section that generates the tightening sense training information and the flange tightening training information to determine the flange tightening skill.
  • a skill determination unit that generates skill determination information, and a management unit that manages training in cooperation with one or more of the flange tightening training unit, the tightening sense training unit, and the skill determination unit. That.
  • the management unit may manage one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the identification information of the trainee.
  • a storage unit that stores at least one of flange tightening training information, tightening sense training, and skill determination information related to the identification information of the practitioner, and the identification information
  • An information presentation unit that presents one or more of the attached flange tightening training information, the tightening sense training, and the skill determination information.
  • the information terminal includes an information terminal connected to the management unit by wire or wirelessly, and an identification tag storing the identification information of the trainee, and the information terminal reads the identification information read from the identification tag
  • the flange tightening training information, the tightening sense training information, or the skill determination information related to the identification information may be presented.
  • a flange tightening training apparatus for tightening a flange sandwiching a gasket with a bolt and a nut, a detection unit for detecting a tightening axial force, The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value And an evaluation unit for calculating.
  • the detection unit force is stored together with the identification information, the storage unit storing one or more of the detected axial force, the average value, the variation, and the evaluation information in relation to the identification information of the trainee.
  • An information presentation unit that presents any one or more of axial force, the average value, the variation, and the evaluation information may be provided.
  • a computer-implemented program for training a flange tightening and generating a flange tightening training information and training a tightening sense of flange tightening A function for generating tightening sense training information, a function for determining the skill of flange tightening from the flange tightening training information, and generating skill determination information, and any of the flange tightening training section, the tightening sense training section, or the skill determination section.
  • the function of managing training in cooperation with two or more is realized by the computer.
  • the program may further include a function of managing one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the practitioner identification information.
  • a program realized by a computer, A function to capture the detected axial force, The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value
  • the calculation function is realized by the computer.
  • a flange tightening training method for tightening a flange sandwiching a gasket with a bolt and a nut.
  • a step of obtaining a tightening sense of flange tightening to obtain tightening sense training information a step of determining the skill of flange tightening using the flange tightening training information, and obtaining skill determination information, and a flange tightening training unit And managing the training in cooperation with one or more of the tightening sensation training unit and the skill determination unit.
  • the flange tightening training method may further include a step of managing one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the identification information of the trainee.
  • the information terminal of the present invention is wired or wirelessly connected to the management unit of the above-described flange tightening training system, or wired to any of the above-described flange tightening training devices.
  • a wirelessly connected information terminal that presents at least one of flange tightening training information, tightening sense training information, and skill determination information related to the identification information when connecting to the management unit.
  • one or more of the detected axial force, the average value, the variation, and the evaluation information related to the identification information of the trainee is presented.
  • any of the following effects can be obtained.
  • ⁇ Flange tightening training device (1)
  • the flange tightening training apparatus of the present invention by performing skill evaluation based on whether or not the variation in the detected axial force of each bolt and its average value is within the range of the reference value, A technician can easily recognize his / her skill level.
  • the technician can tighten the bolt and nut while checking the evaluation information, and can obtain the training effect of the seal construction coupled with the skill evaluation.
  • flange tightening training system of the present invention training can be performed together with skill determination, and the overall skill of seal construction can be improved.
  • the tightening sensation training section allows the practitioner to experience the sealing work such as tightening sensation including torque sensation with a tightening tool.
  • the skill determination unit can perform skill determination using the above-described flange tightening training apparatus.
  • flange tightening training, sensory training, bodily sensation training, and skill evaluation thereof can be realized quickly and with high accuracy using a computer.
  • flange tightening training method> (6) According to the flange tightening training method of the present invention, it is possible to evaluate the flange tightening from the actually measured value of the flange tightening, and to improve the flange tightening skill.
  • the evaluation information generated by the flange tightening training device or the flange tightening training system is provided to the information terminal by communication with the management unit of the flange tightening training device or the flange tightening training system. Can be presented.
  • FIG. 1 It is a figure showing a flange bolting training system concerning a 1st embodiment. It is a figure which shows the function of each part of a flange fastening training system.
  • A is a diagram showing a training management information file
  • B and C are diagrams showing skill determination information files.
  • FIG. 1 It is a figure showing a flange bolting training system concerning a 1st embodiment. It is a figure which shows the function of each part of a flange fastening training system.
  • A is a diagram showing a training management information file
  • B and C are diagrams showing skill determination
  • A is a figure which shows a torque sensation training apparatus
  • B is a figure which shows the hardware of a torque sensation training apparatus.
  • It is a figure which shows the hardware of a server apparatus.
  • A is a diagram showing reading of an identification tag by an information terminal
  • B is a diagram showing an identification tag
  • C is a diagram showing an information terminal.
  • A is a figure which shows the hardware of an information terminal
  • B is a figure which shows a training information display table.
  • It is a figure which shows the flange fastening training system which concerns on Example 2.
  • FIG. It is a figure which shows the training management information file which concerns on Example 2.
  • FIG. It is a flowchart which shows the process sequence of a clamp
  • FIG. 1 shows a flange tightening training system according to a first embodiment.
  • the configuration shown in FIG. 1 is an example, and the present invention is not limited to such a configuration.
  • the flange tightening training system (hereinafter simply referred to as “training system”) 2 includes a flange tightening training unit 4, a tightening sense training unit 6, a skill determination unit 8, and a management unit 10.
  • the flange tightening training section 4 performs flange tightening training for tightening a flange sandwiching a gasket with a bolt and a nut.
  • This flange tightening training section 4 includes a tightening procedure, elastic interaction, explanation of one-side tightening and the like as a group education for a flange tightening practitioner.
  • the tightening sensation training unit 6 performs training for improving the tightening sensation including the torque sensation with the hand tightening tool for each of the flange tightening practitioners.
  • the skill determination unit 8 allocates a time of, for example, about 5 minutes to each practitioner as a certain time, and evaluates the detected axial force at the time of tightening and the variation of the average value thereof. The skill determination unit 8 determines the skill to pass if the variation in tightening is within ⁇ 15% of the reference value.
  • the management unit 10 is linked to the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8.
  • the management unit 10 includes a control unit 12, a storage unit 14, a communication unit 16, an information presentation unit 18, and an input operation unit 20.
  • the control unit 12 is configured by a computer, for example, and transmits / receives information by linking the control unit 12 with the flange tightening training unit 4, the tightening sense training unit 6, or the skill determination unit 8 in a wired or wireless manner.
  • the storage unit 14 includes storage elements such as a ROM (Read-Only Memory) and a RAM (Random-Access Memory), and stores various programs such as an OS (Operating System) and a training program, and control information.
  • the communication unit 16 communicates with an external information terminal.
  • the information presentation unit 18 presents training information and skill determination information related to the identification information of the trainee under the control of the control unit 12.
  • the input operation unit 20 is used to input trainee identification information, training information, and the like.
  • FIG. 2 shows the function of each part in the training system 2. 2, the same parts as those in FIG. 1 are denoted by the same reference numerals.
  • the flange tightening training unit 4 has a flange tightening training device 24 for allowing a trainee to practice flange tightening.
  • the tightening sensation training unit 6 includes a torque sensation training device 26 for allowing a trainee to practice a torque sensation.
  • the skill determination unit 8 includes a flange tightening training device 28 used for determining the skill of flange tightening by the trainee.
  • the control unit 12 of the management unit 10 performs an information capture control 30, an information storage control 32, a training management control 34, a flange tightening training control 36, a tightening sense training control 38, a skill determination control 40, and an information presentation control 42.
  • the storage unit 14 stores trainee information 44, flange tightening training information 46, tightening sense training information 48, skill determination information 50, control information 52, and the like.
  • the trainee information 44, the flange tightening training information 46, the tightening sense training information 48, and the skill determination information 50 are included in the training management information 54 to be provided as presentation information related to identification information described later.
  • the practitioner information 44 includes practitioner identification information and the like.
  • Information storage control 32 In this information storage control 32, information is written into and read out from the storage unit 14 for various information such as trainee information captured by the information capture control 30.
  • Training management control 34 In this training management control 34, time management and human management of flange tightening training, tightening sense training, and the like are performed.
  • Flange tightening training control 36 In the flange tightening training control 36, the flange tightening training device 24 is used to perform support control for explanation of tightening procedure, elastic interaction, one-side tightening and the like.
  • Tightening sensory training control 38 In this tightening sense training control 38, support control for tightening sense training with a hand tightening tool is performed.
  • Skill determination control 40 In this skill determination control 40, a skill determination support control using the flange tightening training device 28 in the skill determination unit 8 is performed. This support control includes aggregation of skill determination information.
  • Information presentation control 42 In the information presentation control 42, the presentation information is provided to the information presentation unit 18 for various information stored in the storage unit 14, and the display content is updated.
  • FIG. 3A shows the training management information file 56.
  • the training management information file 56 stores the training management information 54 described above and is stored in the storage unit 14 (FIG. 2).
  • the training management information file 56 has an apprentice part 58, an item part 60, and an attribute part 62.
  • the apprentice part 58 has an instructor name part 64 and an identification information part 66 and stores the instructor information 44.
  • the trainee name section 64 may store the name of the trainee trainee and may store attribute information such as affiliation.
  • the identification information unit 66 stores ID (IDentification) information for identifying the trainee.
  • the item section 60 stores flange tightening training information 46, tightening sense training information 48, skill determination information 50, and the like, which are information classified into training categories.
  • the attribute section 62 stores the presence / absence of courses, the date / time, location and evaluation, and other history information as the attribute information for each apprentice regarding the training and skill determination stored in the item section 60.
  • FIG. 3B shows the first skill determination information file 68-1.
  • This skill determination information file 68-1 stores skill determination information 50 and is linked to the skill determination information section 50 of FIG. 3A.
  • the skill determination information file 68-1 stores skill determination information related to the practitioner identification information.
  • the skill determination information file 68-1 includes an identification information section 70, a trainee name section 72, a date and time section 74, a place section 76, a used equipment section 78, an axial force reference value section 80, a detected axial force section 82, and a variation section 84.
  • the evaluation unit 86 is set.
  • the identification information section 70 stores the above-described identification information
  • the trainee name section 72 stores the trainee name specified by the identification information.
  • the date and time portion 74 is the date and time of flange tightening training that was the basis for skill determination
  • the place portion 76 is the place where the flange tightening training was performed
  • the used equipment portion 78 is identification information indicating the equipment used for the flange tightening training. Is stored.
  • the recommended reference value information is stored in the axial force reference value portion 80
  • the detected axial force value of the axial force sensor of the equipment used is stored in the detected axial force portion 82 by flange tightening training.
  • the variation portion 84 stores variations in the detected axial force value with respect to the axial force reference value.
  • the evaluation unit 86 stores detection axial force evaluation and pass / fail information.
  • the reference value fr may be changed step by step at a constant value, a constant range, or a tightening stage.
  • FIG. 3C shows the second skill determination information file 68-2.
  • the same parts as those in FIG. For the evaluation of the detected axial force, an average value of a plurality of detected axial forces and variations thereof may be used.
  • This skill determination information file 68-2 stores an average value of detected axial forces and a value of variations thereof.
  • the skill determination information file 68-2 includes an identification information part 70, an instructor name part 72, a date and time part 74, a place part 76, a used equipment part 78, an axial force reference value part 80, a detected axial force part 82, a detected axial force.
  • Average value portion 88, variation portion 84, and evaluation portion 86 are set.
  • An average value of a plurality of detected axial force values is stored in the average value portion 88 of the detected axial force.
  • the variation portion 84 stores variations in the detected axial force value with respect to the average axial force reference value.
  • the evaluation unit 86 stores evaluation of the average value of the detected axial force and pass / fail information.
  • FIG. 4 shows a processing procedure of the flange tightening training system. This processing procedure shows an example of a program function realized by a computer and a training method using the computer together.
  • “S” indicates a process or process, and the numbers assigned to “S” indicate the order.
  • the training system 2 after initialization (S101), information such as training information is taken in (S102).
  • the information that is the target of information acquisition includes trainee name and identification information, flange tightening training information 46, tightening sense training information 48, and skill determination information 50 as trainee information 44.
  • the background of the trainee is confirmed (S103), and the training management information file 56 of the trainee is generated (S104). If there is no flange tightening training information 46, tightening sensation training information 48, and skill determination information 50 in the training management information file 56, these storage units are not satisfied.
  • After the generation of the training management information file 56 it is confirmed whether the flange tightening training in the flange tightening training unit 4 has been completed (S105).
  • S106 If the flange tightening training has been completed (YES in S105), S106, S107, and S108 may be skipped and the process may proceed to S109. If the flange tightening training is not completed (NO in S105), the flange tightening training is performed according to the curriculum of the flange tightening training unit 4 (S106).
  • Training form Group education with multiple trainees Training time: Fixed time For example, 5 minutes / all Training equipment: Use of flange tightening training device 24 Training items: a) Description of tightening procedure of bolts and nuts on flange B) Description of elastic interaction that occurs in flange tightening c) Description of one-side tightening
  • the training time is monitored to determine whether the flange tightening training has been completed (S107). If the flange tightening training has not been completed (NO in S107), this flange tightening training is continued. (S106).
  • this flange tightening training is completed (YES in S107)
  • the information obtained by the flange tightening training is imported in association with the trainee, and stored as the flange tightening training information 46 in the training management information file 56 (S108), and the storage unit 14 to save. After this information is stored, presentation information is generated and information is presented (S109). Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S105 to S109, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 for convenience of confirmation of the trainee and the administrator.
  • Training form Individual training for each trainer for all trainees Training time: Fixed time, for example, 1 minute / person Training equipment: Use of torque sensation training device 26 Training items: a) Torque sensation training with hand tightening tools b) Other torque-sensitive training
  • the training time is monitored to determine whether the tightening sense training has been completed (S112). If the tightening sense training has not been completed (NO in S112), the tightening sense training is continued. (S111).
  • this tightening sensation training is completed (YES in S112)
  • the information obtained by the tightening sensation training is imported in association with the trainee and stored in the training management information file 56 as the tightening sensation training information 48 (S113). 14 to save.
  • presentation information is generated and information is presented (S114).
  • Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S110 to S114, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 to facilitate the confirmation of the trainee and the administrator.
  • Skill judgment form Skill judgment for each practitioner for all practitioners Skill judgment time: fixed time For example, 5 minutes / person Skill judgment equipment: use of flange tightening training device 28
  • This flange tightening training device 28 is a flange tightening training unit
  • the flange tightening training device 24 used for training at 4 may be used.
  • Skill judgment and pass / fail evaluation a) Evaluation of variation in detected axial force upon completion of tightening b) The detected axial force or its average value is acceptable within ⁇ 15% of the reference value, for example. The reference value can be changed arbitrarily.
  • the skill determination time is monitored to determine whether the skill determination is completed (S117). If the skill determination is not completed (NO in S117), the skill determination is continued (S116). .
  • this skill determination is completed (YES in S117)
  • the skill determination information obtained by the skill determination is imported in association with the trainee, and stored as the skill determination information 50 in the training management information file 56 (S118), and the storage unit 14 Save to.
  • presentation information is generated and information is presented (S119).
  • Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S115 to S119, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 to facilitate the confirmation of the trainee and the administrator.
  • the flange tightening training, the tightening sense training, and the skill determination can be continuously performed as a series of processes, and the training and the skill determination can be performed efficiently and quickly.
  • the skill determination is continued for the technicians who have performed flange tightening training and tightening sense training, the results of the training appear in the results of the skill determination, and the technicians feel a sense of satisfaction and satisfaction with the training. Can be obtained.
  • Not only beginners but also experienced practitioners can improve their skill in seal construction in a short time by conducting a series of flange tightening training, tightening sense training, and skill determination.
  • the group education illustrated in the first embodiment is set to 5 minutes, tightening sense training 1 minute / person, and skill determination 5 minutes / person for all members. For example, 10 trainees are grouped into 10 groups. If training and skill determination for about one hour are performed, training and skill determination for about 80 people can be performed per day, and training for practicing seal construction with improved skill can be performed. These numerical values are merely examples, and the present invention is not limited to such numerical values.
  • FIG. 5A shows a flange tightening training system according to the second embodiment.
  • an information terminal 90 connected to the management unit 10 is provided.
  • This information terminal 90 is connected to the Internet 92 as a communication line by wire or wireless.
  • the information terminal 90 has an information reading unit 94 and a display unit 96.
  • the information reading unit 94 can read the practitioner's identification information 100 displayed on the identification tag 98.
  • the identification tag 98 may be an employee card, for example.
  • the identification information 100 may be, for example, a bar code or a QR code (registered trademark).
  • the information reading unit 94 may be a bar code reader or a camera that reads code information such as a bar code and a QR code.
  • an LCD Liquid Crystal Display
  • FIG. 5B shows the training display information 102 related to the practitioner identification information 100.
  • the training display information 102 is developed on the display unit 96 of the information terminal 90.
  • the information terminal 90 reads the identification information 100 from the identification tag 98, the information terminal 90 is linked to the management unit 10 as a trigger.
  • a training management information file 56 is provided from the management unit 10 to the information terminal 90.
  • the training management information file 56 (A in FIG. 3) is stored in the storage unit 14.
  • the training / history section 104 displays skill determination, training, seal construction history, and the like.
  • the result section 106 displays the training result information displayed on the training / history section 104.
  • the date / time portion 108 displays date / time information of training and seal construction.
  • FIG. 6 shows a processing procedure of the flange tightening training system according to the second embodiment.
  • the second embodiment is based on the premise of presenting information that the training management information 54 is stored in the storage unit 14 of the management unit 10 of the training system 2 according to the first embodiment described above. Further, it is necessary to establish communication connection between the communication unit 16 of the management unit 10 and the information terminal 90 so that the presentation information can be received by the information terminal 90.
  • the information terminal 90 establishes communication with the management unit 10 (S201), and reads the apprentice's identification information 100 from the identification tag 98 (S202).
  • the information terminal 90 determines from the read identification information 100 whether or not it is a registered practitioner (S203). If it is a practitioner (YES in S203), the information terminal 90 requests presentation information (S204). If it is not a practitioner (NO in S203), this process is terminated (S205).
  • the information terminal 90 determines whether to request presentation information (S206). If it is a request for presentation information (YES in S206), the information terminal 90 requests the management unit 10 for presentation information (S207).
  • the management unit 10 receives a request for presentation information (S208), and determines the identification information 100 provided from the information terminal 90 (S209). The management unit 10 determines whether the identification information 100 is appropriate (S210). If the identification information 100 is not appropriate (NO in S210), the process ends (S211). If the identification information 100 is appropriate (YES in S210), the management unit 10 generates the training display information 102 from the training management information 54 (S212). The management unit 10 provides the generated training display information 102 to the information terminal 90 related to the information presentation request (S213). The information terminal 90 receives the training display information 102 (S214), and displays the training display information 102 on the display unit 96 (S215). Thereby, training information and skill determination information can be confirmed for the trainee or business worker recognized from the identification tag 98.
  • Training display information 102 obtained from the training management information 54 related to the practitioner's identification information 100 can be displayed immediately upon reading the identification information.
  • the displayed presentation information is the training information and skill determination information obtained in the implementation of the first embodiment, and it is possible to confirm the training history and skill of the person performing the seal construction, that is, the trainee, and the seal Construction reliability can be improved.
  • the practitioner does not need to present his / her training history and skill in a document or the like, and can display the training history and skill using, for example, the identification tag 98 being carried.
  • the administrator can immediately check the training history and skill of the trainee, and can improve the reliability of the trainee. Construction of such a relationship can improve the reliability of seal construction.
  • FIG. 7 shows a flange tightening training system according to the first embodiment.
  • the flange tightening training unit 4 includes a flange tightening training device 24.
  • the flange tightening training device 24 includes a tightening application unit 110, a data logger 112, and a PC (personal computer) 114.
  • the tightening construction unit 110 is installed on the base 116 for the convenience of the trainee.
  • the data logger 112 and the PC 114 are installed on a base 118 that is set at a position and height at which seal construction can be performed while a practitioner confirms.
  • the PC 114 has a display unit 122 together with the input operation unit 120.
  • the detected axial force obtained by the flange tightening of the tightening application unit 110 is collected by the data logger 112 and provided to the PC 114.
  • the data logger 112 is an example of a detection axial force information collecting unit.
  • the PC 114 is an example of an information processing apparatus, and is used for information processing for explaining the above-described tightening procedure of bolts and nuts on the flange, elastic interaction generated in the flange tightening, and one-side tightening.
  • the tightening sensation training unit 6 includes a torque sensation training device 26 for acquiring a torque sensation as a tightening sensation.
  • the torque sensation training device 26 has a device main body 126 for operating a tightening tool on the top of the base 124.
  • the skill determination unit 8 includes a flange tightening training device 28. Since this flange tightening training device 28 has the same configuration as the above-described flange tightening training device 24, the same reference numerals are given and description thereof is omitted.
  • the skill determination unit 8 includes a server device 130 that is linked to the PC 114 and the device main body 126 in a wired or wireless manner.
  • the server device 130 includes a device main body 131, an input operation unit 134, and a display unit 136.
  • the apparatus main body 131 constitutes a server computer, and the input operation unit 134 includes user interfaces such as a keyboard, a mouse, and a touch panel.
  • the display unit 136 includes, for example, an LCD as a character and image display unit.
  • the display screen of the display unit 136 may have the touch panel of the input operation unit 134.
  • FIG. 8 shows the hardware of the flange tightening training devices 24, 28.
  • the tightening construction part 110 has a flange joint 142 that connects the pipe parts 138 and 140.
  • a gasket 144 is sandwiched between the flanges 142-1 and 142-2, and nuts 148 are attached to a plurality of bolts 146 that pass through the peripheral portions of the flanges 142-1 and 142-2 at regular intervals.
  • Each bolt 146 and nut 148 are tightened using the hand tool 152, and the gasket 144 is pressed between the flanges 142-1 and 142-2 to seal the flange joint 142.
  • the detected axial force of each of the sensors 154-1, 154-2, ..., 154-8 is taken into the server device 130 through the data logger 112, and the detected axial force is evaluated.
  • the server device 130 includes a processing unit 132, a storage unit 133, an input operation unit 134, a communication unit 135, and a display unit 136.
  • the processing unit 132 is an example of the control unit 12 (FIG. 1) described above
  • the storage unit 133 is an example of the storage unit 14 described above.
  • the input operation unit 134 is an example of the input operation unit 20 (FIG.
  • the server device 130 includes a communication unit 135, and is connected to the PC 114 of the flange tightening training unit 4, the PC 114 of the skill determination unit 8, the torque sensation training device 26, and the like by wire or wirelessly for communication for information exchange. Used.
  • FIG. 9A shows the torque sensation training apparatus 26.
  • the torque sensation training device 26 has a function that allows an apprentice to acquire tightening characteristics and strengths and to perform repeated training until there is no variation in bolt tightening work.
  • a line checker may be used for the torque sensation training device 26 as a device for measuring the torque value applied from the tightening hand tool.
  • the device main body 126 has a socket port 156 and a display unit 158 on the front surface, and a reset switch 160 on the upper portion thereof.
  • a hand spanner or the like is inserted into and removed from the socket port 156 as a tightening hand tool.
  • the torque sensation training device 26 includes a torque sensor 162, a control unit 164, a communication unit 166, and a display unit 158 as shown in FIG. 9B.
  • the torque sensor 162 detects torque applied from the hand tool to the socket port 156.
  • the control unit 164 is configured by a computer.
  • the control unit 164 is reset when the reset switch 160 is pressed, takes in the torque detected by the torque sensor 162, and controls the display unit 158. Thereby, the torque value detected by the torque sensor 162 is displayed on the display unit 158.
  • the display unit 158 has, for example, an LCD as a character and image display unit.
  • the communication unit 166 sends detection information related to the practitioner's identification information to the server device 130 of the management unit 10 by wire or wireless.
  • the torque sensation training device 26 is driven by pressing the reset switch unit 160 and when the trainee applies torque to the hand tool attached to the socket port 156, the torque value is displayed on the display unit 158. From the relationship between the display value and the torque applied from the hand tool, the practitioner can feel a sense of torque.
  • FIG. 10 shows the hardware of the server device 130.
  • the device main body 131 of the server device 130 includes a processor 168, a storage unit 170, an input / output unit 172, and a communication unit 174.
  • An input operation unit 134 and a display unit 136 are connected to the input / output unit 172.
  • the server device 130 is connected to the PC 114 of the flange tightening training devices 24 and 28 and the control unit 164 of the torque sensation training device 26 by wire or wirelessly.
  • FIG. 11A shows reading of the practitioner's identification information 100 from the identification tag 98 by the information terminal 90.
  • the identification tag 98 is, for example, an IC card carried by a trainee.
  • the identification information 100 stored in the identification tag 98 can be read by the camera 176 mounted on the information terminal 90, for example.
  • B of FIG. 11 is an example of an identification tag 98, and in this example, identification information 100 is displayed together with a photograph 178 of the apprentice.
  • the identification information 100 is a barcode as an example. In this case, the photograph 178 may be used as the identification information 100.
  • the information terminal 90 includes a camera 176, a display unit 96, and an input operation unit 180.
  • the camera 176 can photograph the identification information 100 of the identification tag 98 carried by the trainee.
  • the information terminal 90 may include a code reader that can read a barcode and other codes.
  • the display screen of the display unit 96 has a touch panel 182 used for input operations and the like.
  • the information terminal 90 is configured by a computer and includes a processor 184, a storage unit 186, an input / output unit 188, a communication unit 190, a touch panel 182, a camera 176, and the like.
  • the processor 184 executes reading control of the identification information 100 by the camera 176, acquisition of display information related to the identification information 100, display control, and the like by executing an OS and a program stored in the storage unit 186.
  • the communication unit 190 establishes communication connection with the management unit 10 by wireless or wired, and acquires display information from the training management information 54 in the storage unit 186.
  • FIG. 12 shows an example of a screen display displayed on the display unit 96 of the information terminal 90.
  • a training information display table 192 is generated.
  • the training information display table 192 has a content part 194, a result part 196, and a date / time part 198.
  • “Flange fastening skill determination result”, “Basic training”, “Practical training”, and “Work history” are displayed as display items.
  • “Flange fastening skill determination result” corresponds to the skill determination result described above.
  • “Basic training” corresponds to flange tightening training
  • “Practical training” corresponds to tightening sense training.
  • Work history is career information indicating that the user has engaged in seal construction.
  • the result section 196 stores information such as the determination result, presence / absence of execution, and the site where the seal construction was performed.
  • “PASS” representing pass is displayed for the “flange fastening skill determination result”.
  • “work history” displays information such as establishments and equipment where the work was performed.
  • the date / time portion 198 displays the date / time corresponding to the content portion 194 and the result portion 196.
  • Example 1 ⁇ Effect of Example 1> According to the first embodiment, the following effects can be obtained.
  • skill determination can be performed following basic training and practical skill training necessary for flange tightening, and these training and skill determination can be efficiently managed by the server device 130 of the management unit 10. it can.
  • the flange tightening training device 24 is disposed in the flange tightening training unit 4 and the flange tightening training device 28 is disposed in the skill determination unit 8. The same device can be used.
  • the skill determination can be performed by the device 24 used in the training, and thus the common use of the devices 24 and 28 not only facilitates the practitioner but also simplifies the training facility and improves the skill of the practitioner. Can do.
  • the management unit 10 can centrally manage a series of training schedules, each piece of information obtained by the flange tightening training unit 4, the tightening sense training unit 6 and the skill determination unit 8 in relation to the practitioner identification information 100. It is possible to speed up the centralized management process and perform comprehensive evaluation by relating information on each training and skill determination. This information can be fed back to the apprentice and training results can be improved.
  • the server device 130 of the management unit 10 is configured independently. However, the configuration may be integrated with the PC 114 of the tightening sensation training unit 6, and in this configuration, the system can be made compact. Can do. (5) For trainees and contractors, confirmation of flange tightening training and skill determination can be confirmed using the information terminal 90. The manager can easily and quickly confirm the training history and skill at the construction site, and can improve the reliability of seal construction. (6) As described above, according to the training system of the first embodiment, not only the skill determination but also the training can be performed, and the construction skill of the worker engaged in the seal construction can be improved.
  • Information related to the worker such as the skill of seal construction and the training history, is recorded in association with the identification information 100 of the identification tag 98 carried by the worker.
  • Information can be easily obtained and confirmed by the information terminal 90 using the identification information 100, and information can be shared and visualized. As a result, it contributes to the reduction of education costs between plants, the optimal placement of workers according to the training history and skills, and as a result, the efficiency and reliability of seal construction can be improved.
  • the information terminal 90 may be a dedicated terminal, a smart phone or the like may be used, and necessary security measures can be taken to prevent information leakage.
  • FIG. 13 shows the tightening sensation training unit 6 according to the second embodiment.
  • the torque sensation training device 26 is installed in the tightening sensation training unit 6, but the tightening sensation training is not limited to torque sensation training.
  • a sealability training device 200, a compression fracture training device 202, and a narrow spot on-site simulation construction training device 204 are provided. .
  • the sealability training apparatus 200 performs training for confirming a defect when excessive tightening or insufficient tightening is performed.
  • a pressure gauge 206 and an air source 208 are connected to a closed portion of the tightening application portion 110 by the flange joint 142.
  • the flanges 142-1 and 142-2 are tightened to a surface pressure lower than the gasket surface pressure required for sealing. It is confirmed that air leakage occurs from the tightening application part 110 whose pressure is adjusted by the pressure gauge 206, and the tightening application part 110 is trained to set the optimum tightening conditions.
  • Training information including training conditions and training results of the sealing training apparatus 200 is related to the practitioner identification information 100 and input to the PC 114, and is input to the server apparatus 130 through the PC 114.
  • the compression fracture training apparatus 202 has a function of allowing a practitioner to experience a problem when performing excessive tightening and to understand the phenomenon.
  • the tightening application unit 110 is used to train problems to be avoided such as a creep phenomenon, which is a temperature characteristic of the gasket, and reproduction of piping alignment.
  • Training information including the training conditions and training results of the compression fracture training device 202 is related to the practitioner identification information 100 and input to the PC 114, and is input to the server device 130 through the PC 114.
  • the narrow site simulation construction training device 204 assumes the presence of a high place, a narrow site environment, piping other than the tightening target, etc., and the construction site reproduces the narrow environment and allows the practitioner to acquire the skills necessary for tightening Conduct training.
  • the frame 209 reproduces a narrow environment
  • the work table 210 reproduces a narrow scaffold.
  • Training information including the on-site situation, training conditions, training results, and the like of the narrow field simulated construction training device 204 is related to the practitioner's identification information 100 and input to the PC 114, and is input to the server device 130 through the PC 114.
  • FIG. 14 shows the training management information file 56.
  • the training management information file 56 includes an apprentice part 58, an item part 60, and an attribute part 62.
  • the apprentice part 58 has an instructor name part 64 and an identification information part 66 and stores the instructor information 44.
  • the trainee name section 64 stores the trainee trainee name, and may store attribute information such as affiliation.
  • the identification information section 66 stores ID information that identifies the trainee.
  • the item section 60 stores training categories and the like. In this example, as the flange tightening training information 46 and the tightening sense training information 48, torque sense training information 48-1, sealability training information 48-2, compression fracture training information 48- 3.
  • the skill determination information 50 and other information are stored together with the narrow field simulation training information 48-4.
  • FIG. 15 shows a processing procedure of tightening sensation training according to the second embodiment.
  • This processing procedure is a process replacing the tightening sense training (S110 to S113 in FIG. 4).
  • This tightening sensation training individual training for each practitioner is conducted for all practitioners.
  • a) Torque sensory training b) Sealing training c) Compression fracture training d) Narrow field simulation training is included. Therefore, this processing procedure includes the steps of selecting torque sensation, sealability, compression failure or narrow field simulation.
  • selection of torque sense, sealability, compression fracture or narrow spot simulation is performed (S301).
  • torque sense training is preferentially preceded. Accordingly, it is determined whether torque sense training has been completed (S302). If the torque sensation training has not been completed (NO in S302), the torque sensation training is performed (S303). During the execution of the torque sensation training, the training time is monitored to determine whether the torque sensation training is completed (S304). If the torque sensation training is not completed (NO in S304), the torque sensation training is continued ( S303). When this torque sensation training is completed (YES in S304), the information obtained by the torque sensation training is imported in association with the trainee and stored in the training management information file 56 as torque sensation training information (S305). Save to. After this information is stored, presentation information is generated and information is presented (S306).
  • the information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee. If the torque sensory training has already been completed (YES in S302), and if the process skipped from YES in S302 to S306, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. In addition, the convenience of the administrator's confirmation is planned.
  • presentation information is generated and information is presented (S311).
  • the information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee.
  • the seal training has already been completed (YES in S307), and when skipping from YES in S307 to S311, the presentation of the existing information is similarly displayed on the display screen of the display unit 136 as an image.
  • the convenience of the administrator's confirmation is planned.
  • the information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee. If compression fracture training has already been completed (YES in S312), and if the process skipped from YES in S312 to S316, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. In addition, the convenience of the administrator's confirmation is planned.
  • presentation information is generated and information is presented (S321).
  • the information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee. If the narrow-site simulation training has already been completed (YES in S317), and if the process skips from YES in S317 to S321, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. For the convenience of the administrator and administrator.
  • Example 2 ⁇ Effect of Example 2> According to the second embodiment, the following effects can be obtained.
  • (1) With regard to tightening sensation it is possible to conduct multi-faceted training on torque sensation, sealing performance, compression failure, and narrow field simulation.
  • Training order can also be selected arbitrarily.
  • (4) During each training time can be monitored, and each training can be completed at a predetermined time, so that quick and accurate training can be implemented.
  • the flange tightening training unit 4 In the flange tightening training system 2, the flange tightening training unit 4, the tightening sense training unit 6, the skill determination unit 8 and the management unit 10 can be centrally managed in one place, and it is effective. Even if the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8 are distributed in various places, the training information obtained in each unit is transmitted to the management unit 10 through a line such as the Internet and managed. Good. (2) Although it is effective to automatically import the training information obtained by the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8 into the PC, the data management is performed manually by the administrator. Also good. (3)
  • the information terminal 90 may be a dedicated processing terminal, but may be a smartphone or a tablet terminal.
  • the identification tag 98 is not limited to an IC card carried by an employee, and may be a smartphone, a notebook, a clock, or the like.
  • the management unit 10 is linked to all of the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8. However, the management unit 10 may manage training in cooperation with any one or more of them. .
  • the skill determination unit 8 determines the skill from the training information obtained by the flange tightening training unit 4, the skill may be determined in consideration of the training information obtained by other training. As described above, the most preferable embodiment of the present invention has been described. The present invention is not limited to the above description. Various modifications and changes can be made by those skilled in the art based on the gist of the invention described in the claims or disclosed in the embodiments for carrying out the invention. It goes without saying that such modifications and changes are included in the scope of the present invention.
  • the flange tightening training system, apparatus, program, method and information terminal of the present invention various kinds of training necessary for seal construction can be performed, and the training information obtained by the training is managed in relation to the identification information of the implementer. It is possible to improve the skills of the seal installer and improve the reliability of the seal installer.

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Abstract

A flange fastening training system (2) for fastening, with a bolt (146) and a nut (148), a flange (flange joint 142) with a gasket (144) fitted thereinto is provided with: a flange fastening training unit (4) which generates flange fastening training information by training in flange fastening; a fastening feeling training unit (6) which generates fastening feeling training information by training in fastening feeling including torque feeling during flange fastening; a skill determination unit (8) which generates skill determination information by determining a skill in flange fastening using the flange fastening training information; and a management unit (10) which manages training in cooperation with any or two or more of the flange fastening training unit, the fastening feeling training unit, and the skill determination unit. Consequently, skill evaluation is performed with enhancement of training that re-creates a sealing work site, and training information and skill evaluation information thereof can be shared.

Description

フランジ締付けトレーニングシステム、装置、プログラム、方法および情報端末Flange tightening training system, apparatus, program, method and information terminal
 本発明はたとえば、ガスケットを挟み込んだフランジ締付けのトレーニング、その技能評価や提示などの技術に関する。
The present invention relates to, for example, a technique for tightening a flange with a gasket sandwiched therein, skill evaluation and presentation thereof.
 流体を流す管路間の連結部やポンプと管路の連結部などにはガスケットを挟み込んだフランジが備えられており、このフランジを複数のボルトおよびナットで締め付けて連結部をシールすることが行われている。
 このフランジの締結に関し、複数のボルトに設置された歪みゲージの出力信号を受信し、締付け作業中の出力信号のばらつき、締付け作業完了時の出力信号のばらつき、締付け作業完了時の締付けの程度を算出し、これらから技能レベルを判定することが知られている(たとえば、特許文献1)。
A flange that sandwiches a gasket is provided at the connection between the pipes through which the fluid flows and the connection between the pump and the pipe. The flange is sealed with a plurality of bolts and nuts to seal the connection. It has been broken.
Regarding the fastening of this flange, the output signals of strain gauges installed on multiple bolts are received, the output signal variation during tightening work, the output signal variation at the completion of tightening work, the degree of tightening at the completion of tightening work It is known to calculate and determine the skill level from these (for example, Patent Document 1).
特開2015-217497号公報JP2015-217497A
 ところで、斯かるシール施工者には高い技能が求められており、その技量を高めるためのトレーニングが不可欠である。そしてシール施工者には、その技量を適正に評価して現場施工の質を高めることが要求される。技量評価はシール施工の信頼性の前提となることから極めて重要であるが、その前提であるトレーニングは無視できない。シール施工では、複数箇所のボルト締付けの手順、弾性相互作用の認識、片締めの回避、トルク感覚、シール性の確認、ガスケットの圧縮破壊、狭隘箇所での施工など、多岐の項目についてトレーニングをすることが必要である。シール施工の初心者は、トレーニングによるスキル向上を図ることは当然である。またシール施工の熟練者は、常に高い技能を求める日々のトレーニングが重要である。シール施工の技量評価では、経験や評価結果のみに重点が置かれるが、トレーニングを軽視することは実質的な技術の向上や施工の信頼性が得られないなどの課題がある。
 技術者の経験や技量の評価結果について、客観的に提示し、それらを確認できることが施工の信頼性を高める上で極めて重要である。
 斯かる要請や課題について、特許文献1にはその開示や示唆がなく、それを解決する構成等についての開示や示唆もない。
By the way, such a seal builder is required to have high skill, and training for improving the skill is indispensable. And the seal builder is required to evaluate the skill appropriately and improve the quality of on-site construction. Skill evaluation is extremely important because it is a prerequisite for the reliability of seal construction, but the prerequisite training cannot be ignored. In seal construction, training is conducted on various items such as bolt tightening procedures at multiple locations, recognition of elastic interactions, avoidance of one-side tightening, torque sensation, confirmation of sealing performance, compression fracture of gaskets, construction in narrow spaces, etc. It is necessary. It is natural for beginners of seal construction to improve their skills through training. Also, it is important for those skilled in seal construction to have daily training that always seeks high skills. In skill evaluation of seal construction, emphasis is placed only on experience and evaluation results, but neglecting training has problems such as substantial improvement in technology and lack of construction reliability.
It is extremely important to increase the reliability of construction by being able to objectively present and confirm the experience and skill evaluation results of engineers.
Regarding such a request or problem, Patent Document 1 does not disclose or suggest the request, nor does it disclose or suggest a configuration for solving the request or problem.
 そこで、本発明の目的は上記課題に鑑み、シール施工の現場を再現するトレーニングの充実化とともに、技量評価を行い、そのトレーニング情報や技量判定情報を共有化させることにある。
Accordingly, in view of the above-described problems, an object of the present invention is to perform skill evaluation and share training information and skill determination information together with enhancement of training for reproducing a seal construction site.
 上記目的を達成するため、本発明のフランジ締付けトレーニングシステムの一側面によれば、ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニングシステムであって、フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を生成するフランジ締付けトレーニング部と、フランジ締付けのトルク感覚を含む締付け感覚をトレーニングし、締付け感覚トレーニング情報を生成する締付け感覚トレーニング部と、フランジ締付けトレーニング情報を用いてフランジ締付けの技量を判定し、技量判定情報を生成する技量判定部と、前記フランジ締付けトレーニング部、前記締付け感覚トレーニング部または前記技量判定部の何れかまたは二以上と連係してトレーニングを管理する管理部とを備える。 In order to achieve the above object, according to one aspect of the flange tightening training system of the present invention, a flange tightening training system for tightening a flange sandwiching a gasket with a bolt and a nut, training the flange tightening, flange tightening training information Training the flange tightening training section that generates the flange tightening torque, and the tightening sense training section that generates the tightening sense training information and the flange tightening training information to determine the flange tightening skill. A skill determination unit that generates skill determination information, and a management unit that manages training in cooperation with one or more of the flange tightening training unit, the tightening sense training unit, and the skill determination unit. That.
 このフランジ締付けトレーニングシステムにおいて、さらに、前記管理部は、実習者の識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理してよい。
 このフランジ締付けトレーニングシステムにおいて、さらに、実習者の識別情報に関係付けられたフランジ締付けトレーニング情報、締付け感覚トレーニングまたは前記技量判定情報の何れかまたは二以上を格納する記憶部と、前記識別情報に関係付けられた前記フランジ締付けトレーニング情報、前記締付け感覚トレーニングまたは前記技量判定情報の何れかまたは二以上を提示する情報提示部とを備えてよい。
 このフランジ締付けトレーニングシステムにおいて、前記管理部に有線または無線により接続される情報端末と、実習者の識別情報を格納した識別票とを含み、前記情報端末は、前記識別票より読み取った前記識別情報により、前記識別情報に関係付けられた前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報を提示してよい。
In the flange tightening training system, the management unit may manage one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the identification information of the trainee. .
In this flange tightening training system, further, a storage unit that stores at least one of flange tightening training information, tightening sense training, and skill determination information related to the identification information of the practitioner, and the identification information An information presentation unit that presents one or more of the attached flange tightening training information, the tightening sense training, and the skill determination information.
In this flange tightening training system, the information terminal includes an information terminal connected to the management unit by wire or wirelessly, and an identification tag storing the identification information of the trainee, and the information terminal reads the identification information read from the identification tag The flange tightening training information, the tightening sense training information, or the skill determination information related to the identification information may be presented.
 上記目的を達成するため、本発明のフランジ締付けトレーニング装置の一側面によれば、ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング装置であって、 締付け軸力を検出する検出部と、検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを示す評価情報を算出する評価部とを備える。
 このフランジ締付けトレーニング装置において、実習者の識別情報に関係付けて前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を格納する記憶部と、前記識別情報とともに前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を提示する情報提示部とを備えてよい。
In order to achieve the above object, according to one aspect of the flange tightening training apparatus of the present invention, a flange tightening training apparatus for tightening a flange sandwiching a gasket with a bolt and a nut, a detection unit for detecting a tightening axial force, The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value And an evaluation unit for calculating.
In this flange tightening training apparatus, the detection unit force is stored together with the identification information, the storage unit storing one or more of the detected axial force, the average value, the variation, and the evaluation information in relation to the identification information of the trainee. An information presentation unit that presents any one or more of axial force, the average value, the variation, and the evaluation information may be provided.
 上記目的を達成するため、本発明のプログラムの一側面によれば、コンピュータで実現するプログラムであって、フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を生成する機能と、フランジ締付けの締付け感覚をトレーニングし、締付け感覚トレーニング情報を生成する機能と、フランジ締付けトレーニング情報からフランジ締付けの技量を判定し、技量判定情報を生成する機能と、フランジ締付けトレーニング部、締付け感覚トレーニング部または技量判定部の何れかまたは二以上と連係してトレーニングを管理する機能とを前記コンピュータで実現する。
 このプログラムにおいて、さらに、実習者識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理する機能を含んでよい。
 上記目的を達成するため、本発明のプログラムの一側面によれば、コンピュータで実現するプログラムであって、
 検出軸力を取り込む機能と、
 検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを表す評価情報を算出する機能とを前記コンピュータで実現する。
In order to achieve the above object, according to one aspect of the program of the present invention, a computer-implemented program for training a flange tightening and generating a flange tightening training information and training a tightening sense of flange tightening A function for generating tightening sense training information, a function for determining the skill of flange tightening from the flange tightening training information, and generating skill determination information, and any of the flange tightening training section, the tightening sense training section, or the skill determination section. Alternatively, the function of managing training in cooperation with two or more is realized by the computer.
The program may further include a function of managing one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the practitioner identification information.
In order to achieve the above object, according to one aspect of the program of the present invention, there is provided a program realized by a computer,
A function to capture the detected axial force,
The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value The calculation function is realized by the computer.
 上記目的を達成するため、本発明のフランジ締付けトレーニング方法の一側面によれば、ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング方法であって、フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を得る工程と、フランジ締付けの締付け感覚をトレーニングし、締付け感覚トレーニング情報を得る工程と、フランジ締付けトレーニング情報を用いてフランジ締付けの技量を判定し、技量判定情報を得る工程と、フランジ締付けトレーニング部、締付け感覚トレーニング部または技量判定部の何れかまたは二以上と連係してトレーニングを管理する工程とを含む。
 このフランジ締付けトレーニング方法において、さらに、実習者の識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理する工程とを含んでよい。
 上記目的を達成するため、本発明のフランジ締付けトレーニング方法の一側面によれば、ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング方法であって、
 締付け軸力を検出する工程と、
 検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを示す評価情報を算出する工程とを含む。
In order to achieve the above object, according to one aspect of the flange tightening training method of the present invention, there is provided a flange tightening training method for tightening a flange sandwiching a gasket with a bolt and a nut. A step of obtaining a tightening sense of flange tightening to obtain tightening sense training information, a step of determining the skill of flange tightening using the flange tightening training information, and obtaining skill determination information, and a flange tightening training unit And managing the training in cooperation with one or more of the tightening sensation training unit and the skill determination unit.
The flange tightening training method may further include a step of managing one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the identification information of the trainee.
In order to achieve the above object, according to one aspect of the flange tightening training method of the present invention, a flange tightening training method for tightening a flange sandwiching a gasket with a bolt and a nut,
Detecting the tightening axial force; and
The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value Calculating.
 上記目的を達成するため、本発明の情報端末の一側面によれば、既述のフランジ締付けトレーニングシステムの管理部に有線または無線で接続され、または既述のフランジ締付けトレーニング装置の何れかに有線または無線で接続される情報端末であって、前記管理部と接続の際、前記識別情報に関係付けられたフランジ締付けトレーニング情報、締付け感覚トレーニング情報または技量判定情報の何れかまたは二以上を提示し、または前記フランジ締付けトレーニング装置と接続の際、実習者の識別情報に関係付けられた前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を提示する。
In order to achieve the above object, according to one aspect of the information terminal of the present invention, it is wired or wirelessly connected to the management unit of the above-described flange tightening training system, or wired to any of the above-described flange tightening training devices. Or a wirelessly connected information terminal that presents at least one of flange tightening training information, tightening sense training information, and skill determination information related to the identification information when connecting to the management unit. Alternatively, at the time of connection with the flange tightening training apparatus, one or more of the detected axial force, the average value, the variation, and the evaluation information related to the identification information of the trainee is presented.
 本発明によれば、次の何れかの効果が得られる。
<フランジ締付け実習装置>
 (1) 本発明のフランジ締付けトレーニング装置によれば、各ボルトの検出軸力やその平均値のばらつきが基準値の範囲内か否かで技能評価を行うことで、評価の迅速化とともに、各技能者が自己の技能レベルを容易に認識することができる。
 (2) 技能者は評価情報を確認しつつ、ボルトおよびナットの締付けを行うことができ、技能評価と相まってシール施工のトレーニング効果を得ることができる。
According to the present invention, any of the following effects can be obtained.
<Flange tightening training device>
(1) According to the flange tightening training apparatus of the present invention, by performing skill evaluation based on whether or not the variation in the detected axial force of each bolt and its average value is within the range of the reference value, A technician can easily recognize his / her skill level.
(2) The technician can tighten the bolt and nut while checking the evaluation information, and can obtain the training effect of the seal construction coupled with the skill evaluation.
<システム>
 (3) 本発明のフランジ締付けトレーニングシステムによれば、技能判定とともにトレーニングを行うことができ、シール施工の総合的なスキルを向上させることができる。たとえばフランジ締付けトレーニング部では締付け手順や弾性相互作用の影響など、実習者に施工感覚を体得させることができる。締付け感覚トレーニング部では締付け工具でトルク感覚を含む締付け感覚など、実習者にシール施工を体感させることができる。技能判定部では既述のフランジ締付け実習装置を用いて技量判定を行うことができる。
 (4) 技能者が携行する評価票に明示された識別情報の読み取りにより、該識別情報に関係付けられた検出情報や評価情報を情報端末に提示し、シール施工を実施する技能者のスキルを共有化でき、情報端末の表示情報から容易に確認できる。
<System>
(3) According to the flange tightening training system of the present invention, training can be performed together with skill determination, and the overall skill of seal construction can be improved. For example, in the flange tightening training section, it is possible to let the practitioner gain a sense of construction such as the tightening procedure and the influence of elastic interaction. The tightening sensation training section allows the practitioner to experience the sealing work such as tightening sensation including torque sensation with a tightening tool. The skill determination unit can perform skill determination using the above-described flange tightening training apparatus.
(4) By reading the identification information specified on the evaluation card carried by the technician, the detection information and evaluation information related to the identification information are presented on the information terminal, and the skill of the technician who performs the seal construction is shown. It can be shared and can be easily confirmed from the display information on the information terminal.
 <プログラム>
 (5) 本発明のプログラムによれば、フランジ締付けトレーニング、感覚トレーニング、体感トレーニングおよびその技能評価について、コンピュータを用いて迅速且つ高精度に実現できる。
<フランジ締付けトレーニング方法>
 (6) 本発明のフランジ締付けトレーニング方法によれば、フランジ締付けの実測値からその評価を行うことができるとともに、フランジ締付けのスキルを向上させることができる。
<Program>
(5) According to the program of the present invention, flange tightening training, sensory training, bodily sensation training, and skill evaluation thereof can be realized quickly and with high accuracy using a computer.
<Flange tightening training method>
(6) According to the flange tightening training method of the present invention, it is possible to evaluate the flange tightening from the actually measured value of the flange tightening, and to improve the flange tightening skill.
 <情報端末>
 (7) 本発明の情報端末によれば、フランジ締付けトレーニング装置やフランジ締付けトレーニングシステムの管理部との通信により、フランジ締付けトレーニング装置やフランジ締付けトレーニングシステムで生成される評価情報を情報端末に提供して提示することができる。
<Information terminal>
(7) According to the information terminal of the present invention, the evaluation information generated by the flange tightening training device or the flange tightening training system is provided to the information terminal by communication with the management unit of the flange tightening training device or the flange tightening training system. Can be presented.
 そして、本発明の他の目的、特徴および利点は、添付図面および各実施の形態を参照することにより、一層明確になるであろう。 Further, other objects, features and advantages of the present invention will become clearer with reference to the accompanying drawings and each embodiment.
第1の実施の形態に係るフランジ締付けトレーニングシステムを示す図である。It is a figure showing a flange bolting training system concerning a 1st embodiment. フランジ締付けトレーニングシステムの各部の機能を示す図である。It is a figure which shows the function of each part of a flange fastening training system. Aはトレーニング管理情報ファイルを示す図、BおよびCは技量判定情報ファイルを示す図である。A is a diagram showing a training management information file, and B and C are diagrams showing skill determination information files. フランジ締付けトレーニングシステムの処理手順を示すフローチャートである。It is a flowchart which shows the process sequence of a flange fastening training system. 第2の実施の形態に係るフランジ締付けトレーニングシステムを示す図である。It is a figure which shows the flange clamping | tightening training system which concerns on 2nd Embodiment. フランジ締付けトレーニングシステムの処理手順を示すフローチャートである。It is a flowchart which shows the process sequence of a flange fastening training system. 実施例1に係るフランジ締付けトレーニングシステムを示す図である。It is a figure which shows the flange fastening training system which concerns on Example 1. FIG. フランジ締付けトレーニング装置のハードウェアを示す図である。It is a figure which shows the hardware of a flange fastening training apparatus. Aはトルク感覚トレーニング装置を示す図、Bはトルク感覚トレーニング装置のハードウェアを示す図である。A is a figure which shows a torque sensation training apparatus, B is a figure which shows the hardware of a torque sensation training apparatus. サーバー装置のハードウェアを示す図である。It is a figure which shows the hardware of a server apparatus. Aは情報端末による識別票の読取りを示す図、Bは識別票を示す図、Cは情報端末を示す図である。A is a diagram showing reading of an identification tag by an information terminal, B is a diagram showing an identification tag, and C is a diagram showing an information terminal. Aは情報端末のハードウェアを示す図、Bはトレーニング情報表示テーブルを示す図である。A is a figure which shows the hardware of an information terminal, B is a figure which shows a training information display table. 実施例2に係るフランジ締付けトレーニングシステムを示す図である。It is a figure which shows the flange fastening training system which concerns on Example 2. FIG. 実施例2に係るトレーニング管理情報ファイルを示す図である。It is a figure which shows the training management information file which concerns on Example 2. FIG. 締付け感覚トレーニングの処理手順を示すフローチャートである。It is a flowchart which shows the process sequence of a clamp | tightening sense training.
〔第1の実施の形態〕
<フランジ締付けトレーニングシステム>
 図1は、第1の実施の形態に係るフランジ締付けトレーニングシステムを示している。図1に示す構成は一例であり、斯かる構成に本発明が限定されるものではない。
 このフランジ締付けトレーニングシステム(以下、単に「トレーニングシステム」と称する)2は、フランジ締付けトレーニング部4、締付け感覚トレーニング部6、技量判定部8および管理部10を有する。
 フランジ締付けトレーニング部4は、ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けのトレーニングを行う。このフランジ締付けトレーニング部4にはフランジ締付けの実習者に対する集合教育として締付け手順、弾性相互作用、片締めの説明などが含まれる。
 締付け感覚トレーニング部6は、フランジ締付けの実習者の個々に対し、手締め工具でのトルク感覚を含む締付け感覚を向上させるためのトレーニングを行う。
 技量判定部8は、各実習者に一定の時間として、たとえば5分程度の時間を割り当て、締付け完了時の検出軸力やその平均値のばらつきを評価する。そして技量判定部8は、締付けのばらつきが基準値のたとえば、±15%以内であれば、合格とする技量判定を行う。
 管理部10は、フランジ締付けトレーニング部4、締付け感覚トレーニング部6および技量判定部8に連係する。この管理部10は制御部12、記憶部14、通信部16、情報提示部18、入力操作部20を有する。
 制御部12はたとえば、コンピュータで構成され、制御部12とフランジ締付けトレーニング部4、締付け感覚トレーニング部6または技量判定部8の何れかまたは二以上と有線または無線で連係させ、情報の送受を行う。記憶部14にはROM(Read-Only Memory)、RAM(Random-Access Memory)などの記憶素子が備えられ、OS(Operating System)やトレーニングプログラムなど、各種のプログラムや、制御情報などを記憶する。通信部16は外部の情報端末などとの通信を行う。
 情報提示部18は制御部12の制御により、実習者の識別情報に関係付けられたトレーニング情報や技量判定情報などを提示する。入力操作部20には実習者識別情報、トレーニング情報などの入力を行う。
[First Embodiment]
<Flange tightening training system>
FIG. 1 shows a flange tightening training system according to a first embodiment. The configuration shown in FIG. 1 is an example, and the present invention is not limited to such a configuration.
The flange tightening training system (hereinafter simply referred to as “training system”) 2 includes a flange tightening training unit 4, a tightening sense training unit 6, a skill determination unit 8, and a management unit 10.
The flange tightening training section 4 performs flange tightening training for tightening a flange sandwiching a gasket with a bolt and a nut. This flange tightening training section 4 includes a tightening procedure, elastic interaction, explanation of one-side tightening and the like as a group education for a flange tightening practitioner.
The tightening sensation training unit 6 performs training for improving the tightening sensation including the torque sensation with the hand tightening tool for each of the flange tightening practitioners.
The skill determination unit 8 allocates a time of, for example, about 5 minutes to each practitioner as a certain time, and evaluates the detected axial force at the time of tightening and the variation of the average value thereof. The skill determination unit 8 determines the skill to pass if the variation in tightening is within ± 15% of the reference value.
The management unit 10 is linked to the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8. The management unit 10 includes a control unit 12, a storage unit 14, a communication unit 16, an information presentation unit 18, and an input operation unit 20.
The control unit 12 is configured by a computer, for example, and transmits / receives information by linking the control unit 12 with the flange tightening training unit 4, the tightening sense training unit 6, or the skill determination unit 8 in a wired or wireless manner. . The storage unit 14 includes storage elements such as a ROM (Read-Only Memory) and a RAM (Random-Access Memory), and stores various programs such as an OS (Operating System) and a training program, and control information. The communication unit 16 communicates with an external information terminal.
The information presentation unit 18 presents training information and skill determination information related to the identification information of the trainee under the control of the control unit 12. The input operation unit 20 is used to input trainee identification information, training information, and the like.
<トレーニングシステム2の各部の機能>
 図2は、トレーニングシステム2における各部の機能を示している。図2において、図1と同一部分には同一符号を付してある。
 フランジ締付けトレーニング部4は実習者にフランジ締付けを実習させるためのフランジ締付けトレーニング装置24を有する。締付け感覚トレーニング部6は実習者にトルク感覚を実習させるためのトルク感覚トレーニング装置26を有する。
 技量判定部8は実習者のフランジ締付けの技量判定に用いられるフランジ締付けトレーニング装置28を有する。
 管理部10の制御部12は、情報取込み制御30、情報記憶制御32、トレーニング管理制御34、フランジ締付けトレーニング制御36、締付け感覚トレーニング制御38、技量判定制御40、情報提示制御42を行う。記憶部14は実習者情報44、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48、技量判定情報50、制御情報52などが格納される。実習者情報44、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48および技量判定情報50は後述の識別情報に関係付けた提示情報として提供するためのトレーニング管理情報54に含まれる。
<Functions of each part of training system 2>
FIG. 2 shows the function of each part in the training system 2. 2, the same parts as those in FIG. 1 are denoted by the same reference numerals.
The flange tightening training unit 4 has a flange tightening training device 24 for allowing a trainee to practice flange tightening. The tightening sensation training unit 6 includes a torque sensation training device 26 for allowing a trainee to practice a torque sensation.
The skill determination unit 8 includes a flange tightening training device 28 used for determining the skill of flange tightening by the trainee.
The control unit 12 of the management unit 10 performs an information capture control 30, an information storage control 32, a training management control 34, a flange tightening training control 36, a tightening sense training control 38, a skill determination control 40, and an information presentation control 42. The storage unit 14 stores trainee information 44, flange tightening training information 46, tightening sense training information 48, skill determination information 50, control information 52, and the like. The trainee information 44, the flange tightening training information 46, the tightening sense training information 48, and the skill determination information 50 are included in the training management information 54 to be provided as presentation information related to identification information described later.
<制御部12の制御>
 a)情報取込み制御30
 この情報取込み制御30では、実習者情報44、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48などの各種情報の取込みを行う。実習者情報44には実習者の識別情報などが含まれる。
 b)情報記憶制御32
 この情報記憶制御32では、情報取込み制御30で取り込んだ実習者情報など、各種情報の記憶部14へ情報の書込み、記憶部14から情報の読出しを行う。
 c)トレーニング管理制御34
 このトレーニング管理制御34では、フランジ締付けトレーニング、締付け感覚トレーニングの時間管理、人的管理などを行う。
<Control of control unit 12>
a) Information capture control 30
In this information capture control 30, various information such as trainee information 44, flange tightening training information 46, and tightening sense training information 48 is captured. The practitioner information 44 includes practitioner identification information and the like.
b) Information storage control 32
In this information storage control 32, information is written into and read out from the storage unit 14 for various information such as trainee information captured by the information capture control 30.
c) Training management control 34
In this training management control 34, time management and human management of flange tightening training, tightening sense training, and the like are performed.
 d)フランジ締付けトレーニング制御36
 このフランジ締付けトレーニング制御36では、フランジ締付けトレーニング装置24を用いて締付け手順、弾性相互作用、片締めなどの説明の支援制御を行う。
 e)締付け感覚トレーニング制御38
 この締付け感覚トレーニング制御38では、手締め工具での締付け感覚のトレーニングの支援制御を行う。
 f)技量判定制御40
 この技量判定制御40では、技量判定部8におけるフランジ締付けトレーニング装置28を用いた技量判定の支援制御を行う。この支援制御には、技量判定情報の集計などが含まれる。
 g)情報提示制御42
 この情報提示制御42では、記憶部14に格納された各種情報について、情報提示部18へ提示情報を提供し、表示内容の更新などを行う。
d) Flange tightening training control 36
In the flange tightening training control 36, the flange tightening training device 24 is used to perform support control for explanation of tightening procedure, elastic interaction, one-side tightening and the like.
e) Tightening sensory training control 38
In this tightening sense training control 38, support control for tightening sense training with a hand tightening tool is performed.
f) Skill determination control 40
In this skill determination control 40, a skill determination support control using the flange tightening training device 28 in the skill determination unit 8 is performed. This support control includes aggregation of skill determination information.
g) Information presentation control 42
In the information presentation control 42, the presentation information is provided to the information presentation unit 18 for various information stored in the storage unit 14, and the display content is updated.
<トレーニング管理情報ファイル56>
 図3のAは、トレーニング管理情報ファイル56を示している。トレーニング管理情報ファイル56には既述のトレーニング管理情報54が格納されて記憶部14(図2)に保存される。
 このトレーニング管理情報ファイル56は実習者部58、項目部60および属性部62を有する。実習者部58は実習者名部64および識別情報部66を有するなど、実習者情報44が格納される。実習者名部64にはトレーニングの実習者名が格納されるほか、所属などの属性情報を格納してよい。識別情報部66には実習者を特定するID(IDentification)情報が格納される。
 項目部60にはトレーニングカテゴリに仕分けされた情報である、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48、技量判定情報50およびその他などが格納される。属性部62には項目部60に格納されたトレーニングや技量判定などについて、実習者毎の属性情報として履修の有無、その履修の場合であればその日時、場所および評価、その他履歴情報が格納される。
<Training management information file 56>
FIG. 3A shows the training management information file 56. The training management information file 56 stores the training management information 54 described above and is stored in the storage unit 14 (FIG. 2).
The training management information file 56 has an apprentice part 58, an item part 60, and an attribute part 62. The apprentice part 58 has an instructor name part 64 and an identification information part 66 and stores the instructor information 44. The trainee name section 64 may store the name of the trainee trainee and may store attribute information such as affiliation. The identification information unit 66 stores ID (IDentification) information for identifying the trainee.
The item section 60 stores flange tightening training information 46, tightening sense training information 48, skill determination information 50, and the like, which are information classified into training categories. The attribute section 62 stores the presence / absence of courses, the date / time, location and evaluation, and other history information as the attribute information for each apprentice regarding the training and skill determination stored in the item section 60. The
<技量判定情報ファイル68-1>
 図3のBは、第1の技量判定情報ファイル68-1を示している。この技量判定情報ファイル68-1は、技量判定情報50を格納しており、図3のAの技量判定情報部50にリンクしている。
 技量判定情報ファイル68-1には実習者識別情報に関係付けられた技量判定情報が格納されている。この技量判定情報ファイル68-1には識別情報部70、実習者名部72、日時部74、場所部76、使用機材部78、軸力基準値部80、検出軸力部82、ばらつき部84、評価部86が設定されている。
 識別情報部70には既述の識別情報、実習者名部72には識別情報で特定される実習者名が格納される。日時部74には技量判定の基礎となったフランジ締付けトレーニングの日時、場所部76にはそのフランジ締付けトレーニングを実施した場所、使用機材部78にはそのフランジ締付けトレーニングに使用した機材を表す識別情報が格納される。軸力基準値部80には推奨される基準値情報が格納され、検出軸力部82にはフランジ締付けトレーニングにより使用機材の軸力センサーの検出軸力値が格納される。ばらつき部84には軸力基準値に対する検出軸力値のばらつきが格納される。評価部86には検出軸力の評価、合否情報が格納される。
<Skill determination information file 68-1>
FIG. 3B shows the first skill determination information file 68-1. This skill determination information file 68-1 stores skill determination information 50 and is linked to the skill determination information section 50 of FIG. 3A.
The skill determination information file 68-1 stores skill determination information related to the practitioner identification information. The skill determination information file 68-1 includes an identification information section 70, a trainee name section 72, a date and time section 74, a place section 76, a used equipment section 78, an axial force reference value section 80, a detected axial force section 82, and a variation section 84. The evaluation unit 86 is set.
The identification information section 70 stores the above-described identification information, and the trainee name section 72 stores the trainee name specified by the identification information. The date and time portion 74 is the date and time of flange tightening training that was the basis for skill determination, the place portion 76 is the place where the flange tightening training was performed, and the used equipment portion 78 is identification information indicating the equipment used for the flange tightening training. Is stored. The recommended reference value information is stored in the axial force reference value portion 80, and the detected axial force value of the axial force sensor of the equipment used is stored in the detected axial force portion 82 by flange tightening training. The variation portion 84 stores variations in the detected axial force value with respect to the axial force reference value. The evaluation unit 86 stores detection axial force evaluation and pass / fail information.
<検出軸力またはその平均値のばらつきの算出>
 検出軸力をf、その基準値をfrとすれば、検出軸力f=f1、f2、・・・、fnのばらつきを±Δf(=±Δf1、±Δf2、・・・、±Δfn)は、
     ±Δf1=f1-fr              ・・・(1) 
     ±Δf2=f2-fr              ・・・(2) 
        ・・・
     ±Δfn=fn-fr              ・・・(3) 
より求めればよい。
 検出軸力f(=f1、f2、・・・、fn)の平均値をfaとし、この検出軸力の加算値を、
    n
    Σ fi =f1+f2+・・・+fn       ・・・(4) 
   i=1
とすれば、検出軸力fのたとえば、加算平均の平均値faは、
       fa=(f1+f2+・・・+fn)÷n   ・・・(5) 
となる。この検出軸力fの平均値faのばらつきを±Δfaとすれば、ばらつき±Δfaは、
     ±Δfa=fa-fr              ・・・(6) 
より求めればよい。
 検出軸力のばらつき±Δfまたは検出軸力の平均値のばらつき±Δfaはたとえば、±Δf=15%、±Δfa=15%とすればよい。
 なお、基準値frは一定値、一定範囲または締付け段階で段階的に変更してもよい。
<Calculation of variation in detected axial force or its average value>
If the detected axial force is f and its reference value is fr, the variation in detected axial force f = f1, f2,..., Fn is ± Δf (= ± Δf1, ± Δf2,... ± Δfn). ,
± Δf1 = f1−fr (1)
± Δf2 = f2-fr (2)
...
± Δfn = fn−fr (3)
Find more.
The average value of the detected axial force f (= f1, f2,..., Fn) is fa, and the added value of the detected axial force is
n
Σ fi = f1 + f2 + ... + fn (4)
i = 1
Then, for example, the average value fa of the addition average of the detected axial force f is
fa = (f1 + f2 +... + fn) / n (5)
It becomes. If the variation of the average value fa of the detected axial force f is ± Δfa, the variation ± Δfa is
± Δfa = fa−fr (6)
Find more.
For example, the variation ± Δf of the detected axial force or the variation ± Δfa of the average value of the detected axial force may be set to ± Δf = 15% and ± Δfa = 15%, for example.
The reference value fr may be changed step by step at a constant value, a constant range, or a tightening stage.
<技量判定情報ファイル68-2>
 図3のCは、第2の技量判定情報ファイル68-2を示している。この技量判定情報ファイル68-2において、図3のBと同一部分には同一符号を付してある。検出軸力の評価には複数の検出軸力の平均値およびそのばらつきを用いてもよい。この技量判定情報ファイル68-2には検出軸力の平均値およびそのばらつきの値を格納している。
 この技量判定情報ファイル68-2は、識別情報部70、実習者名部72、日時部74、場所部76、使用機材部78、軸力基準値部80、検出軸力部82、検出軸力の平均値部88、ばらつき部84、評価部86が設定されている。
 識別情報部70、実習者名部72、日時部74、場所部76、使用機材部78、軸力基準値部80、検出軸力部82は技量判定情報ファイル68-1と同一であるので、その説明を割愛する。検出軸力の平均値部88に複数の検出軸力値の平均値が格納される。ばらつき部84には軸力基準値の平均値に対する軸力検出値のばらつきが格納される。評価部86には検出軸力の平均値の評価、合否情報が格納される。
<Skill determination information file 68-2>
FIG. 3C shows the second skill determination information file 68-2. In the skill determination information file 68-2, the same parts as those in FIG. For the evaluation of the detected axial force, an average value of a plurality of detected axial forces and variations thereof may be used. This skill determination information file 68-2 stores an average value of detected axial forces and a value of variations thereof.
The skill determination information file 68-2 includes an identification information part 70, an instructor name part 72, a date and time part 74, a place part 76, a used equipment part 78, an axial force reference value part 80, a detected axial force part 82, a detected axial force. Average value portion 88, variation portion 84, and evaluation portion 86 are set.
Since the identification information part 70, the trainee name part 72, the date and time part 74, the place part 76, the used equipment part 78, the axial force reference value part 80, and the detected axial force part 82 are the same as the skill determination information file 68-1, I will omit the explanation. An average value of a plurality of detected axial force values is stored in the average value portion 88 of the detected axial force. The variation portion 84 stores variations in the detected axial force value with respect to the average axial force reference value. The evaluation unit 86 stores evaluation of the average value of the detected axial force and pass / fail information.
<処理手順>
 図4は、フランジ締付けトレーニングシステムの処理手順を示している。この処理手順はコンピュータによって実現されるプログラムの機能、コンピュータを併用するトレーニング方法の一例を示している。図4において、「S」は処理または工程、「S」に付した番号は順序を示している。
<Processing procedure>
FIG. 4 shows a processing procedure of the flange tightening training system. This processing procedure shows an example of a program function realized by a computer and a training method using the computer together. In FIG. 4, “S” indicates a process or process, and the numbers assigned to “S” indicate the order.
 このトレーニングシステム2では初期化(S101)の後、トレーニング情報などの情報取込みを行う(S102)。この情報取込みの対象たる情報には、実習者情報44として実習者名および識別情報、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48、技量判定情報50が含まれる。
 実習者情報44の取込みを契機に、実習者の経歴確認を行い(S103)、実習者のトレーニング管理情報ファイル56を生成する(S104)。このトレーニング管理情報ファイル56について、フランジ締付けトレーニング情報46、締付け感覚トレーニング情報48、技量判定情報50がなければ、これらの格納部は未充足となる。
 このトレーニング管理情報ファイル56の生成の後、フランジ締付けトレーニング部4でのフランジ締付けトレーニングは修了しているかの確認を行う(S105)。フランジ締付けトレーニングが修了していれば(S105のYES)、S106、S107、S108をスキップし、S109に移行すればよい。フランジ締付けトレーニングが修了していなければ(S105のNO)、フランジ締付けトレーニング部4のカリキュラムに従ってフランジ締付けトレーニングを実施する(S106)。
In the training system 2, after initialization (S101), information such as training information is taken in (S102). The information that is the target of information acquisition includes trainee name and identification information, flange tightening training information 46, tightening sense training information 48, and skill determination information 50 as trainee information 44.
Taking in the trainer information 44, the background of the trainee is confirmed (S103), and the training management information file 56 of the trainee is generated (S104). If there is no flange tightening training information 46, tightening sensation training information 48, and skill determination information 50 in the training management information file 56, these storage units are not satisfied.
After the generation of the training management information file 56, it is confirmed whether the flange tightening training in the flange tightening training unit 4 has been completed (S105). If the flange tightening training has been completed (YES in S105), S106, S107, and S108 may be skipped and the process may proceed to S109. If the flange tightening training is not completed (NO in S105), the flange tightening training is performed according to the curriculum of the flange tightening training unit 4 (S106).
<フランジ締付けトレーニング>
 トレーニング形態:複数の実習者を集合させた集合教育
 トレーニング時間:一定時間たとえば、5分/全員
 トレーニング機材:フランジ締付けトレーニング装置24の使用
 トレーニング項目:a)フランジ上のボルトおよびナットの締付け手順の説
           明
          b)フランジ締付けに生じる弾性相互作用の説明
          c)片締めの説明など
<Flange tightening training>
Training form: Group education with multiple trainees Training time: Fixed time For example, 5 minutes / all Training equipment: Use of flange tightening training device 24 Training items: a) Description of tightening procedure of bolts and nuts on flange B) Description of elastic interaction that occurs in flange tightening c) Description of one-side tightening
 このフランジ締付けトレーニングの実施中、トレーニング時間を監視し、フランジ締付けトレーニングが修了したかを判断し(S107)、フランジ締付けトレーニングが修了していなければ(S107のNO)、このフランジ締付けトレーニングを継続する(S106)。
 このフランジ締付けトレーニングが修了すれば(S107のYES)、フランジ締付けトレーニングによって得られる情報を実習者に関係付けて取り込み、フランジ締付けトレーニング情報46としてトレーニング管理情報ファイル56に格納し(S108)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S109)。情報提示は管理部10の情報提示部18の表示画面に画像で表示し、実習者への確認の便宜を図る。S105のYESからS109にスキップした場合には、同様に、既存情報の提示を情報提示部18の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
During this flange tightening training, the training time is monitored to determine whether the flange tightening training has been completed (S107). If the flange tightening training has not been completed (NO in S107), this flange tightening training is continued. (S106).
When this flange tightening training is completed (YES in S107), the information obtained by the flange tightening training is imported in association with the trainee, and stored as the flange tightening training information 46 in the training management information file 56 (S108), and the storage unit 14 to save. After this information is stored, presentation information is generated and information is presented (S109). Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S105 to S109, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 for convenience of confirmation of the trainee and the administrator.
 このフランジ締付けトレーニングの修了後、締付け感覚トレーニング部6での締付け感覚トレーニングは修了しているかの確認を行う(S110)。締付け感覚トレーニングが修了していれば(S110のYES)、S111、S112、S113をスキップし、S114に移行すればよい。締付け感覚トレーニングが修了していなければ(S110のNO)、締付け感覚トレーニング部6のカリキュラムに従って締付け感覚トレーニングを実施する(S111)。 After completion of the flange tightening training, it is confirmed whether the tightening sense training in the tightening sense training unit 6 has been completed (S110). If the tightening sense training has been completed (YES in S110), S111, S112, and S113 may be skipped and the process may proceed to S114. If the tightening sense training has not been completed (NO in S110), the tightening sense training is performed according to the curriculum of the tightening sense training unit 6 (S111).
<締付け感覚トレーニング>
 トレーニング形態:全実習者について、実習者一人ずつの個人教育
 トレーニング時間:一定時間たとえば、1分/人
 トレーニング機材:トルク感覚トレーニング装置26の使用
 トレーニング項目:a)手締め工具でのトルク感覚のトレーニング
          b)その他、トルク感覚のトレーニング
<Tightening sense training>
Training form: Individual training for each trainer for all trainees Training time: Fixed time, for example, 1 minute / person Training equipment: Use of torque sensation training device 26 Training items: a) Torque sensation training with hand tightening tools b) Other torque-sensitive training
 この締付け感覚トレーニングの実施中、トレーニング時間を監視し、締付け感覚トレーニングが修了したかを判断し(S112)、締付け感覚トレーニングが修了していなければ(S112のNO)、この締付け感覚トレーニングを継続する(S111)。
 この締付け感覚トレーニングが修了すれば(S112のYES)、締付け感覚トレーニングによって得られる情報を実習者に関係付けて取り込み、締付け感覚トレーニング情報48としてトレーニング管理情報ファイル56に格納し(S113)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S114)。情報提示は管理部10の情報提示部18の表示画面に画像で表示し、実習者への確認の便宜を図る。S110のYESからS114にスキップした場合には、同様に、既存情報の提示を情報提示部18の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
During this tightening sense training, the training time is monitored to determine whether the tightening sense training has been completed (S112). If the tightening sense training has not been completed (NO in S112), the tightening sense training is continued. (S111).
When this tightening sensation training is completed (YES in S112), the information obtained by the tightening sensation training is imported in association with the trainee and stored in the training management information file 56 as the tightening sensation training information 48 (S113). 14 to save. After this information is stored, presentation information is generated and information is presented (S114). Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S110 to S114, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 to facilitate the confirmation of the trainee and the administrator.
 この締付け感覚トレーニングの修了後、技量判定部8での技量判定は修了しているかの確認を行う(S115)。技量判定が修了していれば(S115のYES)、S116、S117、S118をスキップし、S119に移行すればよい。技量判定が修了していなければ(S115のNO)、技量判定部8のカリキュラムに従って技量判定を実施する(S116)。 After completion of this tightening sense training, it is confirmed whether or not the skill determination in the skill determination unit 8 is completed (S115). If the skill determination is completed (YES in S115), S116, S117, and S118 may be skipped and the process may proceed to S119. If the skill determination is not completed (NO in S115), the skill determination is performed according to the curriculum of the skill determination unit 8 (S116).
<技量判定>
 技量判定形態:全実習者について、実習者一人ずつの技量判定
 技量判定時間:一定時間たとえば、5分/人
 技量判定機材:フランジ締付けトレーニング装置28の使用
  このフランジ締付けトレーニング装置28はフランジ締付けトレーニング部4でのトレーニングに使用したフランジ締付けトレーニング装置24を使用してもよい。
 技量判定および合否評価:a)締付け完了時の検出軸力のばらつきの評価
             b)検出軸力またはその平均値が基準値のたとえば、±15%以内で合格とする。基準値は任意に変更可能とする。
<Skill determination>
Skill judgment form: Skill judgment for each practitioner for all practitioners Skill judgment time: fixed time For example, 5 minutes / person Skill judgment equipment: use of flange tightening training device 28 This flange tightening training device 28 is a flange tightening training unit The flange tightening training device 24 used for training at 4 may be used.
Skill judgment and pass / fail evaluation: a) Evaluation of variation in detected axial force upon completion of tightening b) The detected axial force or its average value is acceptable within ± 15% of the reference value, for example. The reference value can be changed arbitrarily.
 この技量判定の実施中、技量判定時間を監視し、技量判定が修了したかを判断し(S117)、技量判定が修了していなければ(S117のNO)、この技量判定を継続する(S116)。
 この技量判定が修了すれば(S117のYES)、技量判定によって得られる技量判定情報を実習者に関係付けて取り込み、技量判定情報50としてトレーニング管理情報ファイル56に格納し(S118)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S119)。情報提示は管理部10の情報提示部18の表示画面に画像で表示し、実習者への確認の便宜を図る。S115のYESからS119にスキップした場合には、同様に、既存情報の提示を情報提示部18の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
During execution of the skill determination, the skill determination time is monitored to determine whether the skill determination is completed (S117). If the skill determination is not completed (NO in S117), the skill determination is continued (S116). .
When this skill determination is completed (YES in S117), the skill determination information obtained by the skill determination is imported in association with the trainee, and stored as the skill determination information 50 in the training management information file 56 (S118), and the storage unit 14 Save to. After this information is stored, presentation information is generated and information is presented (S119). Information presentation is displayed as an image on the display screen of the information presentation unit 18 of the management unit 10 for convenience of confirmation to the trainee. In the case of skipping from YES in S115 to S119, similarly, the presentation of the existing information is displayed as an image on the display screen of the information presentation unit 18 to facilitate the confirmation of the trainee and the administrator.
<第1の実施の形態の効果>
 この第1の実施の形態によれば、次の効果が得られる。
 (1) フランジ締付けトレーニング、締付け感覚トレーニングおよび技量判定を一連の処理として継続的に実施でき、トレーニングと技量判定を効率的にかつ迅速に行うことができる。
 (2) フランジ締付けトレーニングおよび締付け感覚トレーニングを実施した技能者について、継続して技量判定を実施するので、トレーニングの成果が技量判定の結果に現れ、技能者にトレーニングの充足感および納得感を感得させることができる。
 (3) 初心者だけでなく、経験を積んだ実習者についても、一連のフランジ締付けトレーニング、締付け感覚トレーニングおよび技量判定を実施することで、シール施工の技能スキルを短時間で高めることができる。
 (4) 第1の実施の形態に例示した集合教育5分、締付け感覚トレーニング1分/人、全員実施の技量判定5分/人の設定とし、たとえば、10人の実習者を1グループ化して1時間程度のトレーニングおよび技量判定を行えば、1日80人程度のトレーニングおよび技量判定を実施でき、技量を向上させたシール施工の実習者教育を行うことができる。これらの数値は例示であり、斯かる数値に本発明が限定されるものではない。
<Effect of the first embodiment>
According to the first embodiment, the following effects can be obtained.
(1) The flange tightening training, the tightening sense training, and the skill determination can be continuously performed as a series of processes, and the training and the skill determination can be performed efficiently and quickly.
(2) Since the skill determination is continued for the technicians who have performed flange tightening training and tightening sense training, the results of the training appear in the results of the skill determination, and the technicians feel a sense of satisfaction and satisfaction with the training. Can be obtained.
(3) Not only beginners but also experienced practitioners can improve their skill in seal construction in a short time by conducting a series of flange tightening training, tightening sense training, and skill determination.
(4) The group education illustrated in the first embodiment is set to 5 minutes, tightening sense training 1 minute / person, and skill determination 5 minutes / person for all members. For example, 10 trainees are grouped into 10 groups. If training and skill determination for about one hour are performed, training and skill determination for about 80 people can be performed per day, and training for practicing seal construction with improved skill can be performed. These numerical values are merely examples, and the present invention is not limited to such numerical values.
〔第2の実施の形態〕
<フランジ締付けトレーニングシステム>
 図5のAは、第2の実施の形態に係るフランジ締付けトレーニングシステムを示している。図5において、図1と同一部分には同一符号を付してある。
 この第2の実施の形態に係るトレーニングシステム2では、管理部10と接続される情報端末90が備えられる。この情報端末90は通信回線としてたとえば、インターネット92と有線または無線で接続される。
 情報端末90は情報読取り部94および表示部96を有する。情報読取り部94は識別票98に表示された実習者の識別情報100を読み取ることができる。識別票98はたとえば、従業者カードなどでよい。識別情報100はたとえば、バーコードやQRコード(登録商標)などでよい。情報読取り部94はバーコードやQRコードなどのコード情報を読み取るバーコードリーダーやカメラなどでよい。表示部96にはたとえば、LCD(Liquid Crystal Display)が用いられ、情報を画像で表示する。
[Second Embodiment]
<Flange tightening training system>
FIG. 5A shows a flange tightening training system according to the second embodiment. In FIG. 5, the same parts as those in FIG.
In the training system 2 according to the second embodiment, an information terminal 90 connected to the management unit 10 is provided. This information terminal 90 is connected to the Internet 92 as a communication line by wire or wireless.
The information terminal 90 has an information reading unit 94 and a display unit 96. The information reading unit 94 can read the practitioner's identification information 100 displayed on the identification tag 98. The identification tag 98 may be an employee card, for example. The identification information 100 may be, for example, a bar code or a QR code (registered trademark). The information reading unit 94 may be a bar code reader or a camera that reads code information such as a bar code and a QR code. For example, an LCD (Liquid Crystal Display) is used as the display unit 96 to display information as an image.
<トレーニング表示情報>
 図5のBは、実習者の識別情報100に関係付けられたトレーニング表示情報102を示している。このトレーニング表示情報102は情報端末90の表示部96に展開される。
 情報端末90が識別票98から識別情報100を読み取ると、これを契機に管理部10と連係される。情報端末90には管理部10からトレーニング管理情報ファイル56が提供される。このトレーニング管理情報ファイル56(図3のA)は記憶部14に格納されている。この結果、表示部96には図5のBに示すトレーニング表示情報102が表示される。
 このトレーニング表示情報102にはトレーニング・履歴部104、結果部106、日時部108が設定されている。トレーニング・履歴部104には技量判定、トレーニング、シール施工歴などが表示される。結果部106にはトレーニング・履歴部104に表示されたトレーニングの結果情報が表示される。日時部108にはトレーニングやシール施工の日時情報が表示される。
<Training display information>
FIG. 5B shows the training display information 102 related to the practitioner identification information 100. The training display information 102 is developed on the display unit 96 of the information terminal 90.
When the information terminal 90 reads the identification information 100 from the identification tag 98, the information terminal 90 is linked to the management unit 10 as a trigger. A training management information file 56 is provided from the management unit 10 to the information terminal 90. The training management information file 56 (A in FIG. 3) is stored in the storage unit 14. As a result, the training display information 102 shown in FIG.
In the training display information 102, a training / history unit 104, a result unit 106, and a date / time unit 108 are set. The training / history section 104 displays skill determination, training, seal construction history, and the like. The result section 106 displays the training result information displayed on the training / history section 104. The date / time portion 108 displays date / time information of training and seal construction.
<処理手順>
 図6は、第2の実施の形態に係るフランジ締付けトレーニングシステムの処理手順を示している。
 この第2の実施の形態は既述の第1の実施の形態により、トレーニングシステム2の管理部10の記憶部14にトレーニング管理情報54が格納されていることが情報提示の前提となる。また、管理部10の通信部16と情報端末90の通信接続を確立させ、提示情報を情報端末90で受信できることが必要である。
<Processing procedure>
FIG. 6 shows a processing procedure of the flange tightening training system according to the second embodiment.
The second embodiment is based on the premise of presenting information that the training management information 54 is stored in the storage unit 14 of the management unit 10 of the training system 2 according to the first embodiment described above. Further, it is necessary to establish communication connection between the communication unit 16 of the management unit 10 and the information terminal 90 so that the presentation information can be received by the information terminal 90.
 この処理手順では、情報端末90が管理部10との通信を確立させ(S201)、識別票98から実習者の識別情報100の読取りを行う(S202)。
 情報端末90は読み取った識別情報100から登録された実習者であるか否かを判定し(S203)、実習者であれば(S203のYES)、提示情報の要求を行う(S204)。実習者でなければ(S203のNO)、この処理を終了する(S205)。
 情報端末90は提示情報の要求かの判断を行い(S206)、提示情報の要求であれば(S206のYES)、提示情報の要求を管理部10に対して行う(S207)。
In this processing procedure, the information terminal 90 establishes communication with the management unit 10 (S201), and reads the apprentice's identification information 100 from the identification tag 98 (S202).
The information terminal 90 determines from the read identification information 100 whether or not it is a registered practitioner (S203). If it is a practitioner (YES in S203), the information terminal 90 requests presentation information (S204). If it is not a practitioner (NO in S203), this process is terminated (S205).
The information terminal 90 determines whether to request presentation information (S206). If it is a request for presentation information (YES in S206), the information terminal 90 requests the management unit 10 for presentation information (S207).
 管理部10は、提示情報の要求を受領し(S208)、情報端末90から提供された識別情報100の判別を行う(S209)。管理部10は識別情報100が適正であるかを判断し(S210)、適正でなければ(S210のNO)、この処理を終了する(S211)。
 管理部10は識別情報100が適正であれば(S210のYES)、トレーニング管理情報54からトレーニング表示情報102の生成を行う(S212)。管理部10は生成したトレーニング表示情報102を情報提示要求に係る情報端末90に提供する(S213)。
 情報端末90は、このトレーニング表示情報102を受領し(S214)、トレーニング表示情報102を表示部96に表示する(S215)。これにより、識別票98から認識した実習者ないし業務従事者について、トレーニング情報や技量判定情報を確認することができる。
The management unit 10 receives a request for presentation information (S208), and determines the identification information 100 provided from the information terminal 90 (S209). The management unit 10 determines whether the identification information 100 is appropriate (S210). If the identification information 100 is not appropriate (NO in S210), the process ends (S211).
If the identification information 100 is appropriate (YES in S210), the management unit 10 generates the training display information 102 from the training management information 54 (S212). The management unit 10 provides the generated training display information 102 to the information terminal 90 related to the information presentation request (S213).
The information terminal 90 receives the training display information 102 (S214), and displays the training display information 102 on the display unit 96 (S215). Thereby, training information and skill determination information can be confirmed for the trainee or business worker recognized from the identification tag 98.
<第2の実施の形態の効果>
 この第2の実施の形態によれば、次の効果が得られる。
 (1) 実習者の識別情報100に関係付けられたトレーニング管理情報54から得られるトレーニング表示情報102を識別情報の読取りを契機に即座に表示することができる。
 (2) 表示された提示情報は第1の実施の形態の実施で得たトレーニング情報および技量判定情報であり、シール施工の実施者つまり実習者のトレーニング歴や技量を確認することができ、シール施工の信頼性を高めることができる。
 (3) 実習者は自己のトレーニング歴や技量を文書などで提示する必要がなく、たとえば、携行中の識別票98を以てトレーニング歴や技量を表示することができる。
 (4) 管理者は実習者のトレーニング歴や技量を即座に確認でき、実習者との信頼性を高めることができる。斯かる関係の構築はシール施工の信頼性を向上させることができる。
<Effects of Second Embodiment>
According to the second embodiment, the following effects can be obtained.
(1) Training display information 102 obtained from the training management information 54 related to the practitioner's identification information 100 can be displayed immediately upon reading the identification information.
(2) The displayed presentation information is the training information and skill determination information obtained in the implementation of the first embodiment, and it is possible to confirm the training history and skill of the person performing the seal construction, that is, the trainee, and the seal Construction reliability can be improved.
(3) The practitioner does not need to present his / her training history and skill in a document or the like, and can display the training history and skill using, for example, the identification tag 98 being carried.
(4) The administrator can immediately check the training history and skill of the trainee, and can improve the reliability of the trainee. Construction of such a relationship can improve the reliability of seal construction.
<フランジ締付けトレーニングシステム>
 図7は、実施例1に係るフランジ締付けトレーニングシステムを示している。図7において図2と同一部分には同一符号を付してある。
 このフランジ締付けトレーニング部4はフランジ締付けトレーニング装置24を有する。このフランジ締付けトレーニング装置24は、締付け施工部110、データロガー112およびPC(パーソナルコンピュータ)114を有する。
 締付け施工部110は実習者の便宜のため、基台116上に設置されている。データロガー112およびPC114は、実習者が確認しつつ、シール施工が可能な位置および高さに設定された基台118に設置されている。PC114は入力操作部120とともに、表示部122を有する。
<Flange tightening training system>
FIG. 7 shows a flange tightening training system according to the first embodiment. In FIG. 7, the same parts as those in FIG.
The flange tightening training unit 4 includes a flange tightening training device 24. The flange tightening training device 24 includes a tightening application unit 110, a data logger 112, and a PC (personal computer) 114.
The tightening construction unit 110 is installed on the base 116 for the convenience of the trainee. The data logger 112 and the PC 114 are installed on a base 118 that is set at a position and height at which seal construction can be performed while a practitioner confirms. The PC 114 has a display unit 122 together with the input operation unit 120.
 斯かる構成では、締付け施工部110のフランジ締付けによって得られる検出軸力がデータロガー112に収集され、PC114に提供される。データロガー112は、検出軸力の情報収集部の一例である。PC114は情報処理装置の一例であり、既述のフランジ上のボルトおよびナットの締付け手順、フランジ締付けに生じる弾性相互作用、片締めなどの説明のための情報処理に利用される。 In such a configuration, the detected axial force obtained by the flange tightening of the tightening application unit 110 is collected by the data logger 112 and provided to the PC 114. The data logger 112 is an example of a detection axial force information collecting unit. The PC 114 is an example of an information processing apparatus, and is used for information processing for explaining the above-described tightening procedure of bolts and nuts on the flange, elastic interaction generated in the flange tightening, and one-side tightening.
 締付け感覚トレーニング部6は締付け感覚としてトルク感覚を体得するためのトルク感覚トレーニング装置26を有する。このトルク感覚トレーニング装置26は、基台124の頂部に締付け工具を操作するための装置本体部126を有する。
 技量判定部8はフランジ締付けトレーニング装置28を有する。このフランジ締付けトレーニング装置28には既述のフランジ締付けトレーニング装置24と同様の構成であるので、同一符号を付してその説明を割愛する。
 そして、技量判定部8はPC114および装置本体部126と有線または無線で連係されるサーバー装置130を有する。このサーバー装置130は装置本体部131、入力操作部134および表示部136を有する。装置本体部131はサーバーコンピュータを構成し、入力操作部134にはキーボード、マウス、タッチパネルなどのユーザーインターフェイスが含まれる。表示部136は文字および画像表示部としてたとえば、LCDを有する。表示部136の表示画面は入力操作部134のタッチパネルを有すればよい。
The tightening sensation training unit 6 includes a torque sensation training device 26 for acquiring a torque sensation as a tightening sensation. The torque sensation training device 26 has a device main body 126 for operating a tightening tool on the top of the base 124.
The skill determination unit 8 includes a flange tightening training device 28. Since this flange tightening training device 28 has the same configuration as the above-described flange tightening training device 24, the same reference numerals are given and description thereof is omitted.
The skill determination unit 8 includes a server device 130 that is linked to the PC 114 and the device main body 126 in a wired or wireless manner. The server device 130 includes a device main body 131, an input operation unit 134, and a display unit 136. The apparatus main body 131 constitutes a server computer, and the input operation unit 134 includes user interfaces such as a keyboard, a mouse, and a touch panel. The display unit 136 includes, for example, an LCD as a character and image display unit. The display screen of the display unit 136 may have the touch panel of the input operation unit 134.
<フランジ締付けトレーニング装置24、28>
 図8は、フランジ締付けトレーニング装置24、28のハードウェアを示している。
 締付け施工部110は配管部138、140を連結するフランジ継手142を有する。フランジ142-1、142-2にはガスケット144が挟み込まれ、フランジ142-1、142-2の周縁部に一定の間隔で貫通させた複数のボルト146にナット148が取り付けられている。各ボルト146およびナット148は手工具152を用いて締付けられ、フランジ142-1、142-2の間にガスケット144を圧接させ、フランジ継手142のシールが行える。
<Flange tightening training devices 24 and 28>
FIG. 8 shows the hardware of the flange tightening training devices 24, 28.
The tightening construction part 110 has a flange joint 142 that connects the pipe parts 138 and 140. A gasket 144 is sandwiched between the flanges 142-1 and 142-2, and nuts 148 are attached to a plurality of bolts 146 that pass through the peripheral portions of the flanges 142-1 and 142-2 at regular intervals. Each bolt 146 and nut 148 are tightened using the hand tool 152, and the gasket 144 is pressed between the flanges 142-1 and 142-2 to seal the flange joint 142.
 各ボルト146は軸力を検出するセンサー154(=154-1、154-2、・・・、154-8)を有する。各センサー154-1、154-2、・・・、154-8の検出軸力はデータロガー112を経てサーバー装置130に取り込まれ、検出軸力の評価が行われる。このサーバー装置130は処理部132、記憶部133、入力操作部134、通信部135および表示部136を有する。処理部132は既述の制御部12(図1)の一例であり、記憶部133は既述の記憶部14の一例である。入力操作部134は既述の入力操作部20(図1)の一例であり、表示部136は情報提示部18の一例である。このサーバー装置130は通信部135を有しており、有線または無線によりフランジ締付けトレーニング部4のPC114、技量判定部8のPC114、トルク感覚トレーニング装置26などに接続され、情報交換のための通信に用いられる。 Each bolt 146 has a sensor 154 (= 154-1, 154-2, ..., 154-8) for detecting axial force. The detected axial force of each of the sensors 154-1, 154-2, ..., 154-8 is taken into the server device 130 through the data logger 112, and the detected axial force is evaluated. The server device 130 includes a processing unit 132, a storage unit 133, an input operation unit 134, a communication unit 135, and a display unit 136. The processing unit 132 is an example of the control unit 12 (FIG. 1) described above, and the storage unit 133 is an example of the storage unit 14 described above. The input operation unit 134 is an example of the input operation unit 20 (FIG. 1) described above, and the display unit 136 is an example of the information presentation unit 18. The server device 130 includes a communication unit 135, and is connected to the PC 114 of the flange tightening training unit 4, the PC 114 of the skill determination unit 8, the torque sensation training device 26, and the like by wire or wirelessly for communication for information exchange. Used.
<トルク感覚トレーニング装置26>
 図9のAは、このトルク感覚トレーニング装置26を示している。トルク感覚トレーニング装置26は実習者に締付け特性や力加減を体得させ、ボルトの締付け作業にばらつきがなくなるまで反復トレーニングを実施させる機能を有する。このトルク感覚トレーニング装置26には締付け手工具から加えられるトルク値を測定する機器として、たとえばラインチェッカーを用いればよい。この装置本体部126は前面にソケット口156および表示部158を有し、その上部にリセットスイッチ160を有する。ソケット口156には締付け手工具としてたとえば、ハンドスパナなどが挿抜される。
 このトルク感覚トレーニング装置26は図9のBに示すように、トルクセンサー162、制御部164、通信部166および表示部158を有する。トルクセンサー162は、ソケット口156に手工具から加えられるトルクを検出する。制御部164はコンピュータで構成される。この制御部164はリセットスイッチ160の押下でリセットされ、トルクセンサー162の検出トルクを取り込み、表示部158を制御する。これにより、表示部158にはトルクセンサー162に検出されたトルク値が表示される。この表示部158は文字および画像表示部としてたとえば、LCDを有する。通信部166には実習者の識別情報に関係付けられた検出情報を、有線または無線により管理部10のサーバー装置130に送出する。
<Torque sensation training device 26>
FIG. 9A shows the torque sensation training apparatus 26. The torque sensation training device 26 has a function that allows an apprentice to acquire tightening characteristics and strengths and to perform repeated training until there is no variation in bolt tightening work. For example, a line checker may be used for the torque sensation training device 26 as a device for measuring the torque value applied from the tightening hand tool. The device main body 126 has a socket port 156 and a display unit 158 on the front surface, and a reset switch 160 on the upper portion thereof. For example, a hand spanner or the like is inserted into and removed from the socket port 156 as a tightening hand tool.
The torque sensation training device 26 includes a torque sensor 162, a control unit 164, a communication unit 166, and a display unit 158 as shown in FIG. 9B. The torque sensor 162 detects torque applied from the hand tool to the socket port 156. The control unit 164 is configured by a computer. The control unit 164 is reset when the reset switch 160 is pressed, takes in the torque detected by the torque sensor 162, and controls the display unit 158. Thereby, the torque value detected by the torque sensor 162 is displayed on the display unit 158. The display unit 158 has, for example, an LCD as a character and image display unit. The communication unit 166 sends detection information related to the practitioner's identification information to the server device 130 of the management unit 10 by wire or wireless.
 このトルク感覚トレーニング装置26は、リセットスイッチ部160を押下して駆動させ、ソケット口156に取り付けられた手工具に実習者がトルクを加えると、そのトルク値が表示部158に表示される。この表示値と手工具から付与したトルクとの関係から、実習者はトルク感覚を感得することができる。 The torque sensation training device 26 is driven by pressing the reset switch unit 160 and when the trainee applies torque to the hand tool attached to the socket port 156, the torque value is displayed on the display unit 158. From the relationship between the display value and the torque applied from the hand tool, the practitioner can feel a sense of torque.
<サーバー装置130のハードウェア>
 図10はサーバー装置130のハードウェアを示している。このサーバー装置130の装置本体部131はプロセッサ168、記憶部170、入出力部172、通信部174を有する。入出力部172には入力操作部134および表示部136が接続される。
 このサーバー装置130にはフランジ締付けトレーニング装置24、28のPC114およびトルク感覚トレーニング装置26の制御部164が有線または無線により接続される。
<Hardware of Server Device 130>
FIG. 10 shows the hardware of the server device 130. The device main body 131 of the server device 130 includes a processor 168, a storage unit 170, an input / output unit 172, and a communication unit 174. An input operation unit 134 and a display unit 136 are connected to the input / output unit 172.
The server device 130 is connected to the PC 114 of the flange tightening training devices 24 and 28 and the control unit 164 of the torque sensation training device 26 by wire or wirelessly.
<情報端末90、識別票98および情報表示>
 図11のAは、情報端末90による識別票98から実習者の識別情報100の読取りを示している。
 識別票98は、実習者が携行するたとえば、ICカードである。この識別票98に格納されている識別情報100は、情報端末90に搭載されているたとえば、カメラ176で読み取ることができる。
 図11のBは、識別票98の一例であり、この例では、実習者の写真178とともに識別情報100が表示されている。この識別情報100は一例としてバーコードである。この場合、写真178を識別情報100として利用してもよい。
<Information terminal 90, identification tag 98 and information display>
FIG. 11A shows reading of the practitioner's identification information 100 from the identification tag 98 by the information terminal 90.
The identification tag 98 is, for example, an IC card carried by a trainee. The identification information 100 stored in the identification tag 98 can be read by the camera 176 mounted on the information terminal 90, for example.
B of FIG. 11 is an example of an identification tag 98, and in this example, identification information 100 is displayed together with a photograph 178 of the apprentice. The identification information 100 is a barcode as an example. In this case, the photograph 178 may be used as the identification information 100.
 図11のCに示すように、情報端末90はカメラ176、表示部96および入力操作部180を有する。カメラ176では、実習者が携行している識別票98の識別情報100を撮影することができる。情報端末90は、カメラ176に加え、バーコードやその他のコードを読み取ることができるコードリーダーを有してもよい。表示部96の表示画面は入力操作などに用いられるタッチパネル182を有する。 As shown in FIG. 11C, the information terminal 90 includes a camera 176, a display unit 96, and an input operation unit 180. The camera 176 can photograph the identification information 100 of the identification tag 98 carried by the trainee. In addition to the camera 176, the information terminal 90 may include a code reader that can read a barcode and other codes. The display screen of the display unit 96 has a touch panel 182 used for input operations and the like.
 この情報端末90はたとえば、図12のAに示すように、コンピュータで構成されており、プロセッサ184、記憶部186、入出力部188、通信部190、タッチパネル182、カメラ176などを有する。プロセッサ184は記憶部186にあるOSやプログラムを実行することにより、カメラ176による識別情報100の読取り制御、識別情報100に関係付けられた表示情報の取得、表示制御などを実行する。
 通信部190はプロセッサ184の制御により、管理部10と無線または有線により通信接続を行い、記憶部186にあるトレーニング管理情報54から表示情報を取得する。
For example, as shown in FIG. 12A, the information terminal 90 is configured by a computer and includes a processor 184, a storage unit 186, an input / output unit 188, a communication unit 190, a touch panel 182, a camera 176, and the like. The processor 184 executes reading control of the identification information 100 by the camera 176, acquisition of display information related to the identification information 100, display control, and the like by executing an OS and a program stored in the storage unit 186.
Under the control of the processor 184, the communication unit 190 establishes communication connection with the management unit 10 by wireless or wired, and acquires display information from the training management information 54 in the storage unit 186.
 図12のBは、情報端末90の表示部96に表示される画面表示の一例を示している。実施例1に係る画面表示では、トレーニング情報表示テーブル192が生成される。トレーニング情報表示テーブル192は内容部194、結果部196および日時部198を有する。
 内容部194には表示項目として、「フランジ締結技量判定結果」、「基礎講習」、「実技講習」および「作業履歴」が表示されている。「フランジ締結技量判定結果」は既述の技量判定結果に相当する。「基礎講習」はフランジ締付けトレーニングに相当し、「実技講習」は締付け感覚トレーニングに相当する。「作業履歴」は、シール施工に従事したことを表す経歴情報である。
 結果部196には判定結果、実施の有無、シール施工を行った現場などの情報が格納される。この例では、「フランジ締結技量判定結果」について、合格を表す「PASS」が表示されている。「基礎講習」および「実技講習」には実施の修了を表す「実施済み」が表示されている。「作業履歴」には作業を行った事業所、機材などの情報が表示されている。そして、日時部198には内容部194および結果部196に対応する日時が表示されている。
B of FIG. 12 shows an example of a screen display displayed on the display unit 96 of the information terminal 90. In the screen display according to the first embodiment, a training information display table 192 is generated. The training information display table 192 has a content part 194, a result part 196, and a date / time part 198.
In the content portion 194, “Flange fastening skill determination result”, “Basic training”, “Practical training”, and “Work history” are displayed as display items. “Flange fastening skill determination result” corresponds to the skill determination result described above. “Basic training” corresponds to flange tightening training, and “Practical training” corresponds to tightening sense training. “Work history” is career information indicating that the user has engaged in seal construction.
The result section 196 stores information such as the determination result, presence / absence of execution, and the site where the seal construction was performed. In this example, “PASS” representing pass is displayed for the “flange fastening skill determination result”. In the “basic course” and the “practical skill class”, “completed” indicating completion of the implementation is displayed. The “work history” displays information such as establishments and equipment where the work was performed. The date / time portion 198 displays the date / time corresponding to the content portion 194 and the result portion 196.
<処理手順>
 この実施例1について、締付けトレーニングおよび技量判定の処理手順は第1の実施の形態(図4)と同様の処理となるので、その説明を割愛する。
 また、実習者の識別情報に関係付けられた情報確認についても、その処理手順は第2の実施の形態(図6)と同様の処理となるので、その説明を割愛する。
<Processing procedure>
With regard to the first embodiment, the tightening training and skill determination processing procedures are the same as those in the first embodiment (FIG. 4), and therefore the description thereof is omitted.
In addition, regarding the information confirmation associated with the identification information of the trainee, the processing procedure is the same as that of the second embodiment (FIG. 6), and therefore the description thereof is omitted.
<実施例1の効果>
 この実施例1によれば、次の効果が得られる。
 (1) フランジ締付けトレーニングについて、フランジ締付けに必要な基礎講習および実技講習に引き続いて技量判定を行うことができ、これらトレーニングおよび技量判定を管理部10のサーバー装置130で効率的に管理することができる。
 (2) トレーニングおよび技量判定について、説明上、フランジ締付けトレーニング部4にフランジ締付けトレーニング装置24を配置し、技量判定部8にフランジ締付けトレーニング装置28を配置しているが、これら装置24、28は同一装置とすることができる。つまり、トレーニングで用いた装置24により技量判定を実施でき、このように装置24、28の共通化は実習者の便宜だけでなく、トレーニング施設の簡略化とともに実習者の技量の習熟性を高めることができる。
 (3) 管理部10では一連のトレーニングのスケジューリング、フランジ締付けトレーニング部4、締付け感覚トレーニング部6および技量判定部8で得られる各情報を実習者の識別情報100に関係付けて一元管理でき、この一元管理処理の迅速化、各トレーニングおよび技量判定の情報を関係付けての総合的評価などをすることができる。そして、この情報を実習者にフィードバックでき、トレーニングの成果を高めることができる。
<Effect of Example 1>
According to the first embodiment, the following effects can be obtained.
(1) Regarding flange tightening training, skill determination can be performed following basic training and practical skill training necessary for flange tightening, and these training and skill determination can be efficiently managed by the server device 130 of the management unit 10. it can.
(2) Regarding the training and skill determination, for the sake of explanation, the flange tightening training device 24 is disposed in the flange tightening training unit 4 and the flange tightening training device 28 is disposed in the skill determination unit 8. The same device can be used. In other words, the skill determination can be performed by the device 24 used in the training, and thus the common use of the devices 24 and 28 not only facilitates the practitioner but also simplifies the training facility and improves the skill of the practitioner. Can do.
(3) The management unit 10 can centrally manage a series of training schedules, each piece of information obtained by the flange tightening training unit 4, the tightening sense training unit 6 and the skill determination unit 8 in relation to the practitioner identification information 100. It is possible to speed up the centralized management process and perform comprehensive evaluation by relating information on each training and skill determination. This information can be fed back to the apprentice and training results can be improved.
 (4) 実施例1では、管理部10のサーバー装置130を独立した構成としたが、締付け感覚トレーニング部6のPC114と一体化した構成としてもよく、斯かる構成ではシステムのコンパクト化を図ることができる。
 (5) 実習者や施工者について、フランジ締付けのトレーニングや技量判定の確認は、情報端末90を用いて確認できる。管理者は施工現場で容易かつ迅速にトレーニング歴や技量を確認でき、シール施工の信頼性を高めることができる。
 (6) このように実施例1のトレーニングシステムによれば、技量判定だけでなく、トレーニングも実施でき、シール施工の従事者の施工スキルを向上させることができる。
 (7) シール施工の技量やトレーニングの受講歴など、従事者に関わる情報は、従事者が携行する識別票98の識別情報100に関係付けられて記録されており、この情報は識別票98の識別情報100を用いて情報端末90で容易に取得、確認でき、情報の共通化および可視化を図ることができる。この結果、プラント間での教育コストの低減、トレーニング歴および技量に応じた従事者の最適配置などに寄与し、結果として、シール施工の効率化および信頼性向上を図ることができる。
 (8) 情報端末90は専用端末でもよいが、スマートフォンなどを用いてもよく、必要なセキュリティ対策を施し、情報漏洩を防止することができる。
(4) In the first embodiment, the server device 130 of the management unit 10 is configured independently. However, the configuration may be integrated with the PC 114 of the tightening sensation training unit 6, and in this configuration, the system can be made compact. Can do.
(5) For trainees and contractors, confirmation of flange tightening training and skill determination can be confirmed using the information terminal 90. The manager can easily and quickly confirm the training history and skill at the construction site, and can improve the reliability of seal construction.
(6) As described above, according to the training system of the first embodiment, not only the skill determination but also the training can be performed, and the construction skill of the worker engaged in the seal construction can be improved.
(7) Information related to the worker, such as the skill of seal construction and the training history, is recorded in association with the identification information 100 of the identification tag 98 carried by the worker. Information can be easily obtained and confirmed by the information terminal 90 using the identification information 100, and information can be shared and visualized. As a result, it contributes to the reduction of education costs between plants, the optimal placement of workers according to the training history and skills, and as a result, the efficiency and reliability of seal construction can be improved.
(8) Although the information terminal 90 may be a dedicated terminal, a smart phone or the like may be used, and necessary security measures can be taken to prevent information leakage.
<締付け感覚トレーニング部6>
 図13は、実施例2に係る締付け感覚トレーニング部6を示している。図13において、図7と共通する部分には共通の符号を付し、その説明を割愛する。実施例1では締付け感覚トレーニング部6にトルク感覚トレーニング装置26を設置しているが、締付け感覚トレーニングはトルク感覚トレーニングに限定されない。
 この実施例2では実習者に締付け感覚を体得させるための締付け感覚トレーニング部6のトレーニング内容を拡張する仕組みとして、シール性トレーニング装置200、圧縮破壊トレーニング装置202、狭隘現場模擬施工トレーニング装置204を有する。
<Tightening sense training section 6>
FIG. 13 shows the tightening sensation training unit 6 according to the second embodiment. In FIG. 13, parts common to those in FIG. 7 are denoted by common reference numerals and description thereof is omitted. In the first embodiment, the torque sensation training device 26 is installed in the tightening sensation training unit 6, but the tightening sensation training is not limited to torque sensation training.
In the second embodiment, as a mechanism for expanding the training content of the tightening sensation training unit 6 for allowing a practitioner to acquire a tightening sensation, a sealability training device 200, a compression fracture training device 202, and a narrow spot on-site simulation construction training device 204 are provided. .
 シール性トレーニング装置200は、過度な締付けや締付け不足の際の不具合を確認するためのトレーニングを実施する。このシール性トレーニング装置200では、締付け施工部110のフランジ継手142による閉塞部に圧力ゲージ206および空気源208が接続されている。フランジ142-1、142-2はシールに必要なガスケット面圧よりも低い面圧に締付けられる。圧力ゲージ206で圧力が調節された締付け施工部110から空気漏れが生じることを確認させ、締付け施工部110には最適な締付け条件を設定することの必要性をトレーニングする。
 このシール性トレーニング装置200のトレーニング条件やトレーニング結果を含むトレーニング情報は実習者の識別情報100に関係付けられてPC114に入力され、このPC114を通じてサーバー装置130に入力される。
The sealability training apparatus 200 performs training for confirming a defect when excessive tightening or insufficient tightening is performed. In this sealing performance training device 200, a pressure gauge 206 and an air source 208 are connected to a closed portion of the tightening application portion 110 by the flange joint 142. The flanges 142-1 and 142-2 are tightened to a surface pressure lower than the gasket surface pressure required for sealing. It is confirmed that air leakage occurs from the tightening application part 110 whose pressure is adjusted by the pressure gauge 206, and the tightening application part 110 is trained to set the optimum tightening conditions.
Training information including training conditions and training results of the sealing training apparatus 200 is related to the practitioner identification information 100 and input to the PC 114, and is input to the server apparatus 130 through the PC 114.
 圧縮破壊トレーニング装置202は実習者に過度な締付けを行ったときの問題を体験させ、その現象を理解させる機能を有する。
 この場合、ガスケットの温度特性であるクリープ現象、配管のアライメントの再現など、回避すべき課題について、締付け施工部110を用いてトレーニングする。
 この圧縮破壊トレーニング装置202のトレーニング条件やトレーニング結果を含むトレーニング情報は実習者の識別情報100に関係付けられてPC114に入力され、このPC114を通じてサーバー装置130に入力される。
The compression fracture training apparatus 202 has a function of allowing a practitioner to experience a problem when performing excessive tightening and to understand the phenomenon.
In this case, the tightening application unit 110 is used to train problems to be avoided such as a creep phenomenon, which is a temperature characteristic of the gasket, and reproduction of piping alignment.
Training information including the training conditions and training results of the compression fracture training device 202 is related to the practitioner identification information 100 and input to the PC 114, and is input to the server device 130 through the PC 114.
 狭隘現場模擬施工トレーニング装置204では高所や足場の狭い現場環境、締付け対象以外の配管などの存在を想定し、施工現場が狭隘な環境を再現し、実習者に締付けに必要な技能を体得させるトレーニングを実施する。この例では、フレーム209が狭隘環境を再現ししており、作業台210が狭小足場を再現している。
 この狭隘現場模擬施工トレーニング装置204の現場状況、トレーニング条件およびトレーニング結果などを含むトレーニング情報は実習者の識別情報100に関係付けられてPC114に入力され、このPC114を通じてサーバー装置130に入力される。
The narrow site simulation construction training device 204 assumes the presence of a high place, a narrow site environment, piping other than the tightening target, etc., and the construction site reproduces the narrow environment and allows the practitioner to acquire the skills necessary for tightening Conduct training. In this example, the frame 209 reproduces a narrow environment, and the work table 210 reproduces a narrow scaffold.
Training information including the on-site situation, training conditions, training results, and the like of the narrow field simulated construction training device 204 is related to the practitioner's identification information 100 and input to the PC 114, and is input to the server device 130 through the PC 114.
<トレーニング管理情報>
 図14はトレーニング管理情報ファイル56を示している。このトレーニング管理情報ファイル56には実習者部58、項目部60および属性部62が備えられる。
 実習者部58は実習者名部64および識別情報部66を有するなど、実習者情報44が格納される。実習者名部64にはトレーニングの実習者名が格納され、所属などの属性情報を格納してよい。識別情報部66には実習者を特定するID情報が格納される。項目部60にはトレーニングカテゴリなどが格納され、この例ではフランジ締付けトレーニング情報46、締付け感覚トレーニング情報48として、トルク感覚トレーニング情報48-1、シール性トレーニング情報48-2、圧縮破壊トレーニング情報48-3、狭隘現場模擬トレーニング情報48-4とともに、技量判定情報50およびその他などが格納される。
<Training management information>
FIG. 14 shows the training management information file 56. The training management information file 56 includes an apprentice part 58, an item part 60, and an attribute part 62.
The apprentice part 58 has an instructor name part 64 and an identification information part 66 and stores the instructor information 44. The trainee name section 64 stores the trainee trainee name, and may store attribute information such as affiliation. The identification information section 66 stores ID information that identifies the trainee. The item section 60 stores training categories and the like. In this example, as the flange tightening training information 46 and the tightening sense training information 48, torque sense training information 48-1, sealability training information 48-2, compression fracture training information 48- 3. The skill determination information 50 and other information are stored together with the narrow field simulation training information 48-4.
<締付け感覚トレーニングの処理手順>
 図15は、実施例2に係る締付け感覚トレーニングの処理手順を示している。この処理手順は、締付け感覚トレーニング(図4のS110~S113)に代わる処理である。この締付け感覚トレーニングではトレーニング形態が全実習者に対し、実習者一人ずつの個人教育を実施する。この締付け感覚トレーニングには、
 a)トルク感覚トレーニング
 b)シール性トレーニング
 c)圧縮破壊トレーニング
 d)狭隘現場模擬トレーニング
が含まれる。従って、この処理手順にはトルク感覚、シール性、圧縮破壊または狭隘現場模擬を選択する工程が含まれる。締付け感覚トレーニングに移行すると、トルク感覚、シール性、圧縮破壊または狭隘現場模擬の選択を行う(S301)。
<Tightening sensation training procedure>
FIG. 15 shows a processing procedure of tightening sensation training according to the second embodiment. This processing procedure is a process replacing the tightening sense training (S110 to S113 in FIG. 4). In this tightening sensation training, individual training for each practitioner is conducted for all practitioners. In this tightening sense training,
a) Torque sensory training b) Sealing training c) Compression fracture training d) Narrow field simulation training is included. Therefore, this processing procedure includes the steps of selecting torque sensation, sealability, compression failure or narrow field simulation. When shifting to the tightening sense training, selection of torque sense, sealability, compression fracture or narrow spot simulation is performed (S301).
<トルク感覚トレーニング>
 この処理手順例ではトルク感覚トレーニングが優先的に先行している。そこで、トルク感覚トレーニングが修了しているかを判断する(S302)。トルク感覚トレーニングが修了していなければ(S302のNO)、このトルク感覚トレーニングを実施する(S303)。
 トルク感覚トレーニングの実施中、トレーニング時間を監視し、トルク感覚トレーニングが修了したかを判断し(S304)、トルク感覚トレーニングが修了していなければ(S304のNO)、このトルク感覚トレーニングを継続する(S303)。
 このトルク感覚トレーニングが修了すれば(S304のYES)、トルク感覚トレーニングによって得られる情報を実習者に関係付けて取り込み、トルク感覚トレーニング情報としてトレーニング管理情報ファイル56に格納し(S305)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S306)。情報提示は管理部10の表示部136の表示画面に画像で表示し、実習者への確認の便宜を図る。
 既に、トルク感覚トレーニングが修了していた場合(S302のYES)、S302のYESからS306にスキップした場合にも同様に、既存情報の提示を表示部136の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
<Torque sense training>
In this processing procedure example, torque sense training is preferentially preceded. Accordingly, it is determined whether torque sense training has been completed (S302). If the torque sensation training has not been completed (NO in S302), the torque sensation training is performed (S303).
During the execution of the torque sensation training, the training time is monitored to determine whether the torque sensation training is completed (S304). If the torque sensation training is not completed (NO in S304), the torque sensation training is continued ( S303).
When this torque sensation training is completed (YES in S304), the information obtained by the torque sensation training is imported in association with the trainee and stored in the training management information file 56 as torque sensation training information (S305). Save to. After this information is stored, presentation information is generated and information is presented (S306). The information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee.
If the torque sensory training has already been completed (YES in S302), and if the process skipped from YES in S302 to S306, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. In addition, the convenience of the administrator's confirmation is planned.
<シール性トレーニング>
 トルク感覚トレーニングの修了後、シール性トレーニングが修了しているかを判断し(S307)、シール性トレーニングが修了していなければ(S307のNO)、このシール性トレーニングを実施する(S308)。
 このシール性トレーニングの実施中、トレーニング時間を監視し、シール性トレーニングが修了したかを判断し(S309)、シール性トレーニングが修了していなければ(S309のNO)、このシール性トレーニングを継続する(S308)。
 このシール性トレーニングが修了すれば(S309のYES)、シール性トレーニングによって得られる情報を実習者に関係付けて取り込み、シール性トレーニング情報としてトレーニング管理情報ファイル56に格納し(S310)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S311)。情報提示は管理部10の表示部136の表示画面に画像で表示し、実習者への確認の便宜を図る。
 既に、シール性トレーニングが修了していた場合(S307のYES)、S307のYESからS311にスキップした場合にも同様に、既存情報の提示を表示部136の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
<Seal training>
After completion of the torque sensory training, it is determined whether or not the sealing performance training has been completed (S307). If the sealing performance training has not been completed (NO in S307), this sealing performance training is performed (S308).
During the performance of the sealing performance training, the training time is monitored to determine whether the sealing performance training has been completed (S309). If the sealing performance training has not been completed (NO in S309), the sealing performance training is continued. (S308).
When this sealability training is completed (YES in S309), the information obtained by the sealability training is imported in association with the trainee, and is stored in the training management information file 56 as sealability training information (S310), and the storage unit 14 Save to. After this information is stored, presentation information is generated and information is presented (S311). The information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee.
When the seal training has already been completed (YES in S307), and when skipping from YES in S307 to S311, the presentation of the existing information is similarly displayed on the display screen of the display unit 136 as an image. In addition, the convenience of the administrator's confirmation is planned.
<圧縮破壊トレーニング>
 シール性トレーニングの修了後、圧縮破壊トレーニングが修了しているかを判断し(S312)、圧縮破壊トレーニングが修了していなければ(S312のNO)、圧縮破壊トレーニングを実施する(S313)。
 この圧縮破壊トレーニングの実施中、トレーニング時間を監視し、圧縮破壊トレーニングが修了したかを判断し(S314)、圧縮破壊トレーニングが修了していなければ(S314のNO)、この圧縮破壊トレーニングを継続する(S313)。
 この圧縮破壊トレーニングが修了すれば(S314のYES)、圧縮破壊トレーニングによって得られる情報を実習者に関係付けて取り込み、圧縮破壊トレーニング情報としてトレーニング管理情報ファイル56に格納し(S315)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S316)。情報提示は管理部10の表示部136の表示画面に画像で表示し、実習者への確認の便宜を図る。
 既に、圧縮破壊トレーニングが修了していた場合(S312のYES)、S312のYESからS316にスキップした場合にも同様に、既存情報の提示を表示部136の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
<Compressive fracture training>
After completion of the sealability training, it is determined whether the compression fracture training has been completed (S312). If the compression fracture training has not been completed (NO in S312), the compression fracture training is performed (S313).
During the compression fracture training, the training time is monitored to determine whether the compression fracture training has been completed (S314). If the compression fracture training has not been completed (NO in S314), the compression fracture training is continued. (S313).
If this compression break training is completed (YES in S314), the information obtained by the compression break training is imported in association with the trainee and stored in the training management information file 56 as the compression break training information (S315). Save to. After this information is stored, presentation information is generated and information is presented (S316). The information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee.
If compression fracture training has already been completed (YES in S312), and if the process skipped from YES in S312 to S316, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. In addition, the convenience of the administrator's confirmation is planned.
<狭隘現場模擬トレーニング>
 圧縮破壊トレーニングの修了後、狭隘現場模擬トレーニングが修了しているかを判断し(S317)、狭隘現場模擬トレーニングが修了していなければ(S317のNO)、この狭隘現場模擬トレーニングを実施する(S318)。
 狭隘現場模擬トレーニングの実施中、トレーニング時間を監視し、狭隘現場模擬トレーニングが修了したかを判断し(S319)、狭隘現場模擬トレーニングが修了していなければ(S319のNO)、この狭隘現場模擬トレーニングを継続する(S318)。
 この狭隘現場模擬トレーニングが修了すれば(S319のYES)、狭隘現場模擬トレーニングによって得られる情報を実習者に関係付けて取り込み、狭隘現場模擬トレーニング情報としてトレーニング管理情報ファイル56に格納し(S320)、記憶部14に保存する。この情報格納の後、提示情報の生成および情報提示を行う(S321)。情報提示は管理部10の表示部136の表示画面に画像で表示し、実習者への確認の便宜を図る。
 既に、狭隘現場模擬トレーニングが修了していた場合(S317のYES)、S317のYESからS321にスキップした場合にも同様に、既存情報の提示を表示部136の表示画面に画像で表示し、実習者および管理者の確認の便宜を図る。
<Narrow field training>
After completion of the compression fracture training, it is determined whether the narrow spot simulation training has been completed (S317). If the narrow spot simulation training has not been completed (NO in S317), this narrow spot simulation training is performed (S318). .
During execution of the narrow spot simulation training, the training time is monitored to determine whether the narrow spot simulation training is completed (S319). If the narrow spot simulation training is not completed (NO in S319), this narrow spot simulation training is performed. (S318).
If this narrow field simulation training is completed (YES in S319), the information obtained by the narrow field simulation training is captured in relation to the trainee and stored in the training management information file 56 as narrow field simulation training information (S320). Save in the storage unit 14. After this information storage, presentation information is generated and information is presented (S321). The information presentation is displayed as an image on the display screen of the display unit 136 of the management unit 10 for convenience of confirmation to the trainee.
If the narrow-site simulation training has already been completed (YES in S317), and if the process skips from YES in S317 to S321, the presentation of the existing information is displayed as an image on the display screen of the display unit 136. For the convenience of the administrator and administrator.
<実施例2の効果>
 この実施例2によれば、次の効果が得られる。
 (1) 締付け感覚について、トルク感覚、シール性、圧縮破壊、狭隘現場模擬などを多面的にトレーニングすることができる。
 (2) 実習者や現場によってはトルク感覚のみで充分であれば、優先的に先行するトルク感覚のみをトレーニングし、締付け感覚トレーニングを修了させることができる。トルク感覚の他、シール性、圧縮破壊、狭隘現場模擬の何れか二以上を選択的にトレーニングすることができる。
 (3) トレーニング順序についても、任意に選択することができる。
 (4) 各トレーニング中、時間を監視し、所定時間に各トレーニングを修了させ、迅速かつ的確なトレーニングを実施できる。
<Effect of Example 2>
According to the second embodiment, the following effects can be obtained.
(1) With regard to tightening sensation, it is possible to conduct multi-faceted training on torque sensation, sealing performance, compression failure, and narrow field simulation.
(2) Depending on the practitioner and the site, if only the torque sensation is sufficient, only the preceding torque sensation can be preferentially trained to complete the tightening sensation training. In addition to the torque sensation, it is possible to selectively train any two or more of sealing performance, compression fracture, and narrow field simulation.
(3) Training order can also be selected arbitrarily.
(4) During each training, time can be monitored, and each training can be completed at a predetermined time, so that quick and accurate training can be implemented.
〔他の実施の形態〕
 本発明の実施の形態には次のようなバリエーションが含まれる。
 (1) フランジ締付けトレーニングシステム2において、フランジ締付けトレーニング部4、締付け感覚トレーニング部6、技量判定部8および管理部10を一か所で集中管理することが可能であり、また、有効であるが、フランジ締付けトレーニング部4、締付け感覚トレーニング部6、技量判定部8を各地に分散させ、各部で得られたトレーニング情報を管理部10にインターネットなどの回線を通じて伝送して管理する形態であってもよい。
 (2) フランジ締付けトレーニング部4、締付け感覚トレーニング部6、技量判定部8で得られるトレーニング情報は自動的にPCに取り込むことは有効であるが、管理者の手入力でのデータ管理であってもよい。
 (3) 情報端末90は専用の処理端末でよいが、スマートフォンやタブレット端末などであってもよい。
[Other Embodiments]
The following variations are included in the embodiment of the present invention.
(1) In the flange tightening training system 2, the flange tightening training unit 4, the tightening sense training unit 6, the skill determination unit 8 and the management unit 10 can be centrally managed in one place, and it is effective. Even if the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8 are distributed in various places, the training information obtained in each unit is transmitted to the management unit 10 through a line such as the Internet and managed. Good.
(2) Although it is effective to automatically import the training information obtained by the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8 into the PC, the data management is performed manually by the administrator. Also good.
(3) The information terminal 90 may be a dedicated processing terminal, but may be a smartphone or a tablet terminal.
 (4) 識別票98は従業者が携行するICカードに限定されるものではなく、スマートフォン、手帳、時計などであってもよい。
 (5) 管理部10は、フランジ締付けトレーニング部4、締付け感覚トレーニング部6および技量判定部8の全てに連係しているが、これら何れかまたは二以上と連係してトレーニングを管理してもよい。
 (6) 技量判定部8はフランジ締付けトレーニング部4で得られたトレーニング情報から技量を判定しているが、その他のトレーニングで得られたトレーニング情報を勘案して技量を判定してもよい。
 以上説明したように、本発明の最も好ましい実施の形態等について説明した。本発明は、上記記載に限定されるものではない。特許請求の範囲に記載され、または発明を実施するための形態に開示された発明の要旨に基づき、当業者において様々な変形や変更が可能である。斯かる変形や変更が、本発明の範囲に含まれることは言うまでもない。
(4) The identification tag 98 is not limited to an IC card carried by an employee, and may be a smartphone, a notebook, a clock, or the like.
(5) The management unit 10 is linked to all of the flange tightening training unit 4, the tightening sense training unit 6, and the skill determination unit 8. However, the management unit 10 may manage training in cooperation with any one or more of them. .
(6) Although the skill determination unit 8 determines the skill from the training information obtained by the flange tightening training unit 4, the skill may be determined in consideration of the training information obtained by other training.
As described above, the most preferable embodiment of the present invention has been described. The present invention is not limited to the above description. Various modifications and changes can be made by those skilled in the art based on the gist of the invention described in the claims or disclosed in the embodiments for carrying out the invention. It goes without saying that such modifications and changes are included in the scope of the present invention.
 本発明のフランジ締付けトレーニングシステム、装置、プログラム、方法および情報端末によれば、シール施工に必要な各種のトレーニングを実施でき、トレーニングで得られたトレーニング情報を実施者の識別情報に関係付けて管理でき、シール施工実施者のスキルを向上させ、シール施工の信頼性を高めることなどの効果が得られる。
According to the flange tightening training system, apparatus, program, method and information terminal of the present invention, various kinds of training necessary for seal construction can be performed, and the training information obtained by the training is managed in relation to the identification information of the implementer. It is possible to improve the skills of the seal installer and improve the reliability of the seal installer.
 2 フランジ締付けトレーニングシステム
 4 フランジ締付けトレーニング部
 6 締付け感覚トレーニング部
 8 技量判定部
 10 管理部
 12 制御部
 14 記憶部
 16 通信部
 18 情報提示部
 20 入力操作部
 24、28 フランジ締付けトレーニング装置
 26 トルク感覚トレーニング装置
 30 情報取込み制御
 32 情報記憶制御
 34 トレーニング管理制御
 36 フランジ締付けトレーニング制御
 38 締付け感覚トレーニング制御
 40 技量判定制御
 42 情報提示制御
 44 実習者情報
 46 フランジ締付けトレーニング情報
 48 締付け感覚トレーニング情報
 50 技量判定情報
 52 制御情報
 54 トレーニング管理情報
 56 トレーニング管理情報ファイル
 58 実習者部
 60 項目部
 62 属性部
 64 実習者名部
 66、70 識別情報部
 68-1 第1の技量判定情報ファイル
 68-2 第2の技量判定情報ファイル
 72 実習者名部
 74、198 日時部
 76 場所部
 78 使用機材部
 80 軸力基準値部
 82 検出軸力部
 84 ばらつき部
 86 評価部
 88 平均値部
 90 情報端末
 92 インターネット
 94 情報読取り部
 96 表示部
 98 識別票
 100 識別情報
 102 トレーニング表示情報
 104 トレーニング・履歴部
 106、196 結果部
 108 日時部
 110 締付け施工部
 112 データロガー
 114 パーソナルコンピュータ(PC)
 116、118、124 基台
 120、134、180 入力操作部
 122、136、158 表示部
 126、131 装置本体部
 130 サーバー装置
 132 処理部
 133 記憶部
 135 通信部
 138、140 配管部
 142 フランジ継手
 142-1、142-2 フランジ
 144 ガスケット
 146 ボルト
 148 ナット
 152 手工具
 154、154-1、154-2、・・・、154-8 センサー
 156 ソケット口
 158 表示部
 160 リセットスイッチ
 162 トルクセンサー
 164 制御部
 166、174、190 通信部
 168、184 プロセッサ
 170、186 記憶部
 172 入出力部
 176 カメラ
 178 写真
 182 タッチパネル
 188 入出力部
 192 トレーニング情報表示テーブル
 194 内容部

                                                                                
2 Flange tightening training system 4 Flange tightening training unit 6 Tightening sense training unit 8 Skill determination unit 10 Management unit 12 Control unit 14 Storage unit 16 Communication unit 18 Information presentation unit 20 Input operation unit 24, 28 Flange tightening training device 26 Torque sense training Device 30 Information acquisition control 32 Information storage control 34 Training management control 36 Flange tightening training control 38 Tightening sense training control 40 Skill determination control 42 Information presentation control 44 Trainee information 46 Flange tightening training information 48 Tightening sense training information 50 Skill determination information 52 Control information 54 Training management information 56 Training management information file 58 Trainee part 60 Item part 62 Attribute part 64 Trainee name part 66, 70 Identification information part 8-1 First skill determination information file 68-2 Second skill determination information file 72 Trainee name part 74, 198 Date and time part 76 Location part 78 Used equipment part 80 Axial force reference value part 82 Detected axial force part 84 Variation Unit 86 Evaluation unit 88 Average value unit 90 Information terminal 92 Internet 94 Information reading unit 96 Display unit 98 Identification card 100 Identification information 102 Training display information 104 Training / history unit 106, 196 Result unit 108 Date and time unit 110 Tightening construction unit 112 Data logger 114 Personal computer (PC)
116, 118, 124 Base 120, 134, 180 Input operation unit 122, 136, 158 Display unit 126, 131 Device main unit 130 Server device 132 Processing unit 133 Storage unit 135 Communication unit 138, 140 Piping unit 142 Flange joint 142- DESCRIPTION OF SYMBOLS 1, 142-2 Flange 144 Gasket 146 Bolt 148 Nut 152 Hand tool 154, 154-1, 154-2, ..., 154-8 Sensor 156 Socket port 158 Display unit 160 Reset switch 162 Torque sensor 164 Control unit 166, 174, 190 Communication unit 168, 184 Processor 170, 186 Storage unit 172 Input / output unit 176 Camera 178 Photo 182 Touch panel 188 Input / output unit 192 Training information display table 194 Contents unit

Claims (13)

  1.  ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニングシステムであって、
     フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を生成するフランジ締付けトレーニング部と、
     フランジ締付けのトルク感覚を含む締付け感覚をトレーニングし、締付け感覚トレーニング情報を生成する締付け感覚トレーニング部と、
     フランジ締付けトレーニング情報を用いてフランジ締付けの技量を判定し、技量判定情報を生成する技量判定部と、
     前記フランジ締付けトレーニング部、前記締付け感覚トレーニング部または前記技量判定部の何れかまたは二以上と連係してトレーニングを管理する管理部と、
    を備えることを特徴とするフランジ締付けトレーニングシステム。
    A flange tightening training system for tightening a flange sandwiching a gasket with bolts and nuts,
    A flange tightening training section for training flange tightening and generating flange tightening training information;
    A tightening sense training section that trains a tightening sense including a torque sense of flange tightening and generates tightening sense training information,
    A skill determination unit that determines the flange tightening skill using the flange tightening training information, and generates skill determination information;
    A management unit that manages training in conjunction with one or more of the flange tightening training unit, the tightening sense training unit, or the skill determination unit;
    A flange tightening training system comprising:
  2.  さらに、前記管理部は、実習者の識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理することを特徴とする請求項1に記載のフランジ締付けトレーニングシステム。 Further, the management unit manages one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the identification information of the trainee. The described flange tightening training system.
  3.  さらに、実習者の識別情報に関係付けられたフランジ締付けトレーニング情報、締付け感覚トレーニングまたは前記技量判定情報の何れかまたは二以上を格納する記憶部と、
     前記識別情報に関係付けられた前記フランジ締付けトレーニング情報、前記締付け感覚トレーニングまたは前記技量判定情報の何れかまたは二以上を提示する情報提示部とを備えることを特徴とする請求項1に記載のフランジ締付けトレーニングシステム。
    Further, a storage unit that stores one or more of flange tightening training information, tightening sense training, or skill determination information related to the identification information of the practitioner;
    The flange according to claim 1, further comprising: an information presentation unit that presents one or more of the flange tightening training information, the tightening sense training, and the skill determination information related to the identification information. Tightening training system.
  4.  前記管理部に有線または無線により接続される情報端末と、
     実習者の識別情報を格納した識別票と、
    を含み、前記情報端末は、前記識別票より読み取った前記識別情報により、前記識別情報に関係付けられた前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報を提示することを特徴とする請求項1に記載のフランジ締付けトレーニングシステム。
    An information terminal connected to the management unit by wire or wirelessly;
    An identification tag that stores the identification information of the apprentice,
    And the information terminal presents the flange tightening training information, the tightening sense training information, or the skill determination information related to the identification information based on the identification information read from the identification tag. The flange tightening training system according to claim 1.
  5.  ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング装置であって、
     締付け軸力を検出する検出部と、
     検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを示す評価情報を算出する評価部と、
    を備えることを特徴とするフランジ締付けトレーニング装置。
    A flange tightening training device for tightening a flange sandwiching a gasket with a bolt and a nut,
    A detection unit for detecting the tightening axial force;
    The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value An evaluation unit to calculate,
    A flange tightening training apparatus comprising:
  6.  実習者の識別情報に関係付けて前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を格納する記憶部と、
     前記識別情報とともに前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を提示する情報提示部と、
    を備えることを特徴とする請求項5に記載のフランジ締付けトレーニング装置。
    A storage unit that stores one or more of the detection axial force, the average value, the variation, and the evaluation information in relation to the identification information of the apprentice;
    An information presenting unit that presents one or more of the detection axial force, the average value, the variation, and the evaluation information together with the identification information;
    The flange tightening training apparatus according to claim 5, further comprising:
  7.  コンピュータで実現するプログラムであって、
     フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を生成する機能と、
     フランジ締付けの締付け感覚をトレーニングし、締付け感覚トレーニング情報を生成する機能と、
     フランジ締付けトレーニング情報からフランジ締付けの技量を判定し、技量判定情報を生成する機能と、
     フランジ締付けトレーニング部、締付け感覚トレーニング部または技量判定部の何れかまたは二以上と連係してトレーニングを管理する機能と、
    を前記コンピュータで実現するためのプログラム。
    A computer-implemented program,
    The ability to train flange tightening and generate flange tightening training information;
    A function to train the tightening sense of flange tightening and generate tightening sense training information,
    A function for determining the skill of flange tightening from the flange tightening training information and generating skill determination information;
    A function for managing training in conjunction with one or more of the flange tightening training section, the tightening sense training section, or the skill determination section;
    For realizing the above in the computer.
  8.  さらに、実習者識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理する機能を含むことを特徴とする請求項7に記載のプログラム。 The program according to claim 7, further comprising a function of managing one or more of the flange tightening training information, the tightening sense training information, and the skill determination information in relation to the practitioner identification information. .
  9.  コンピュータで実現するプログラムであって、
     検出軸力を取り込む機能と、
     検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを表す評価情報を算出する機能と、
    を前記コンピュータで実現するためのプログラム。
    A computer-implemented program,
    A function to capture the detected axial force,
    The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value A function to calculate,
    For realizing the above in the computer.
  10.  ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング方法であって、
     フランジ締付けをトレーニングし、フランジ締付けトレーニング情報を得る工程と、
     フランジ締付けの締付け感覚をトレーニングし、締付け感覚トレーニング情報を得る工程と、
     フランジ締付けトレーニング情報を用いてフランジ締付けの技量を判定し、技量判定情報を得る工程と、
     フランジ締付けトレーニング部、締付け感覚トレーニング部または技量判定部の何れかまたは二以上と連係してトレーニングを管理する工程と、
    を含むことを特徴とするフランジ締付けトレーニング方法。
    A flange tightening training method for tightening a flange sandwiching a gasket with a bolt and a nut,
    Training flange tightening and obtaining flange tightening training information;
    Training the tightening sense of flange tightening and obtaining tightening sense training information;
    Determining the flange tightening skill using the flange tightening training information and obtaining the skill determination information;
    Managing the training in conjunction with one or more of the flange tightening training section, the tightening sense training section, or the skill determination section;
    A flange tightening training method comprising:
  11.  さらに、実習者の識別情報に関係付けて前記フランジ締付けトレーニング情報、前記締付け感覚トレーニング情報または前記技量判定情報の何れかまたは二以上を管理する工程と、
    を含むことを特徴とする請求項10に記載のフランジ締付けトレーニング方法。
    Further, managing any one or more of the flange tightening training information, the tightening sense training information or the skill determination information in relation to the identification information of the practitioner;
    The flange tightening training method according to claim 10, further comprising:
  12.  ガスケットを挟んだフランジをボルトおよびナットで締め付けるフランジ締付けトレーニング方法であって、
     締付け軸力を検出する工程と、
     検出軸力または該検出軸力の平均値と目標軸力とを比較して前記検出軸力または前記平均値のばらつきを算出し、このばらつきが基準値以内にあるか否かを示す評価情報を算出する工程と、
    を含むことを特徴とするフランジ締付けトレーニング方法。
    A flange tightening training method for tightening a flange sandwiching a gasket with a bolt and a nut,
    Detecting the tightening axial force; and
    The detected axial force or an average value of the detected axial force and a target axial force are compared to calculate a variation in the detected axial force or the average value, and evaluation information indicating whether or not the variation is within a reference value A calculating step;
    A flange tightening training method comprising:
  13.  請求項1ないし請求項4の何れかの請求項に記載のフランジ締付けトレーニングシステムの管理部に有線または無線で接続され、または請求項5または請求項6に記載のフランジ締付けトレーニング装置に有線または無線で接続される情報端末であって、
     前記管理部と接続の際、前記識別情報に関係付けられたフランジ締付けトレーニング情報、締付け感覚トレーニング情報または技量判定情報の何れかまたは二以上を提示し、
     または前記フランジ締付けトレーニング装置と接続の際、実習者の識別情報に関係付けられた前記検出軸力、前記平均値、前記ばらつき、前記評価情報の何れかまたは二以上を提示することを特徴とする情報端末。
                                                                                    
    A wired or wireless connection to the management part of the flange tightening training system according to any one of claims 1 to 4, or a wired or wireless connection to the flange tightening training apparatus according to claim 5 or 6. An information terminal connected by
    When connecting with the management unit, present any one or more of flange tightening training information related to the identification information, tightening sense training information or skill determination information,
    Alternatively, when connecting with the flange tightening training apparatus, the detected axial force, the average value, the variation, or the evaluation information related to the identification information of the trainee is presented. Information terminal.
PCT/JP2019/018322 2018-05-11 2019-05-08 Flange fastening training system, device, program, method, and information terminal WO2019216328A1 (en)

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