WO2019215785A1 - Centrifugal fan, and ac generator for mounting on vehicle - Google Patents

Centrifugal fan, and ac generator for mounting on vehicle Download PDF

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Publication number
WO2019215785A1
WO2019215785A1 PCT/JP2018/017635 JP2018017635W WO2019215785A1 WO 2019215785 A1 WO2019215785 A1 WO 2019215785A1 JP 2018017635 W JP2018017635 W JP 2018017635W WO 2019215785 A1 WO2019215785 A1 WO 2019215785A1
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WIPO (PCT)
Prior art keywords
centrifugal fan
opening
arm
claw
vehicle
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PCT/JP2018/017635
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French (fr)
Japanese (ja)
Inventor
惠介 武石
聖 光永
眞一郎 南
将之 坂口
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三菱電機株式会社
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Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN201880093091.4A priority Critical patent/CN112075015B/en
Priority to JP2018565911A priority patent/JP6775611B2/en
Priority to PCT/JP2018/017635 priority patent/WO2019215785A1/en
Priority to DE112018007576.1T priority patent/DE112018007576T5/en
Publication of WO2019215785A1 publication Critical patent/WO2019215785A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/006Structural association of a motor or generator with the drive train of a motor vehicle
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft

Definitions

  • the present invention relates to, for example, a centrifugal fan that is attached to a rotor and cools a rotating electrical machine, and an in-vehicle AC generator that includes the centrifugal fan.
  • An on-vehicle AC generator mounted on a vehicle performs supplementary charging of the battery while the vehicle is running and covers the power of on-vehicle electrical components.
  • Conventionally there is a demand for downsizing and higher output of an on-vehicle AC generator.
  • environmental noise is regulated environmentally, and there is a demand for reducing the noise of the on-vehicle AC generator.
  • the cooling centrifugal fan that rotates together with the in-vehicle AC generator rotor is downsized.
  • the centrifugal fan is reduced in size, the cooling air volume decreases and the cooling capacity of the on-vehicle AC generator decreases.
  • the number of centrifugal fan blades is increased to increase the air volume, noise due to wind noise will increase.
  • the centrifugal fan disclosed in Patent Document 1 guides the air flow in the axial direction by matching the outer diameter side of at least one blade leading edge with the side surface of the claw-shaped magnetic pole of the rotor iron core.
  • the outer diameter side of the blade leading edge and the side surface of the claw-shaped magnetic pole of the rotor core are not aligned, there is a problem that the effect of guiding the air flow in the axial direction is small and the cooling performance is low.
  • the present invention has been made to solve the above-described problems, and provides a centrifugal fan that can increase the amount of air flowing in the direction of the rotation axis without increasing noise.
  • a centrifugal fan includes a main plate formed in an annular shape, a plurality of arm-like plates extending radially outward from the outer periphery of the main plate, and a blade extending from each of the plurality of arm-like plates, An opening that penetrates in the axial direction is provided in at least one of the arm-shaped plate and the main plate.
  • the present invention can increase the amount of air flowing in the axial direction without increasing noise by providing an opening for passing air in the axial direction inside the blades of the centrifugal fan. Thereby, the cooling performance of the on-vehicle AC generator can be improved.
  • FIG. 3 is a cross-sectional view showing a centrifugal fan taken along line III-III in FIG. 2. It is a figure which shows the example of the opening part of the centrifugal fan in Embodiment 1 of this invention. It is a figure which shows the 1st modification of the centrifugal fan in Embodiment 1 of this invention. It is a figure which shows the 2nd modification of the centrifugal fan in Embodiment 1 of this invention.
  • FIG. 1 is a cross-sectional view of an in-vehicle AC generator in which a centrifugal fan according to Embodiment 1 of the present invention is disposed as viewed from the side.
  • the on-vehicle AC generator has a casing 52 composed of a front housing 51 and a rear housing 50 each made of substantially bowl-shaped aluminum.
  • the in-vehicle AC generator includes a shaft 54 rotatably supported by a casing 52 via a pair of bearings 53, and a pulley 7 fixed to an end portion of the shaft 54 protruding to the front side of the casing 52.
  • the front bearing 53 is supported by the front housing 51, and the rear bearing 53 is supported by the rear housing 50.
  • the on-vehicle AC generator is fixed to the shaft 54 and disposed in the casing 52, and the rotor 8 that rotates integrally with the shaft 54 and the fixed that is fixed to the casing 52 so as to surround the rotor 8. And a child 9.
  • the in-vehicle AC generator is housed in a pair of slip rings 10 that supply current to the rotor 8 and the brush holder 17, and is fixed to the projecting portion of the shaft 54 that projects to the rear side of the casing 52.
  • a pair of brushes 11 that slide on the surface of the slip ring 10 and a voltage regulator 12 that is disposed adjacent to the pair of brushes 11 and adjusts the magnitude of the AC voltage generated in the stator 9 are provided.
  • the on-vehicle AC generator includes a rectifier 13 that converts an AC voltage generated in the stator 9 into a DC voltage, a connector 20 that transmits and receives signals between the voltage regulator 12 and an external device, and a voltage regulator. 12 and a protective cover 27 attached to the rear housing 50 so as to cover the rectifying device 13 and the brush holder 17.
  • the rotor 8 is a Landel-type rotor, and is provided so as to cover the field winding 81 by being fixed to a field winding 81 that generates a magnetic flux when an excitation current flows and a shaft 54 that passes through the axial center position. And a field iron core 82 in which magnetic poles are formed by magnetic flux generated in the field winding 81.
  • the centrifugal fan 1 according to Embodiment 1 of the present invention is disposed on the attachment surface S of the rotor 8 on the pulley 7 side.
  • the stator 9 is coaxially disposed on the outer periphery of the rotor 8.
  • the stator 9 is a cylindrical stator core 91, and a stator winding 92 that is attached to the stator core 91, and an alternating current is generated by a change in magnetic flux from the field winding 81 as the rotor 8 rotates. Is provided.
  • the stator core 91 is sandwiched between the front housing 51 and the rear housing 50 from both sides in the axial direction.
  • the lead wire 92 a of the stator winding 92 is drawn from the rear housing 50 and connected to the terminal 24 a of the circuit board 24.
  • the rectifier 13 and the stator winding 92 are electrically connected.
  • the rectifier 13 includes a heat sink 18 on which a plurality of rectifier elements are mounted, and a circuit board 24.
  • the rotational torque of an engine (not shown) is transmitted to the shaft 54 via the pulley 7, and the rotor 8 is rotated.
  • a current is supplied to the field winding 81 of the rotor 8 via the brush 11 and the slip ring 10 to generate a magnetic flux.
  • This magnetic flux alternately forms N poles and S poles in the circumferential direction on a plurality of claw-shaped magnetic poles arranged on the outer periphery of the field core 82.
  • a rotating magnetic field is applied to the stator winding 92 of the stator 9, and an alternating electromotive force is generated in the stator winding 92.
  • This AC electromotive force is supplied to the rectifier 13 via the lead wire 92a, rectified by the rectifier 13, and the magnitude thereof is adjusted by the voltage regulator 12, and supplied to the battery and the on-vehicle electrical component.
  • the centrifugal fan 1 fixed to the pulley 7 side of the field core 82 is rotated.
  • the centrifugal fan 1 rotates, outside air is taken into the casing 52 from the opening formed in the front housing 51.
  • the outside air taken into the casing 52 flows in the axial direction in the front housing 51 and reaches the field core 82, and the front side coil ends of the field winding 81 and the stator winding 92 are cooled.
  • centrifugal fan 1 in Embodiment 1 of the present invention will be described with reference to FIGS.
  • FIG. 2 is a perspective view showing the centrifugal fan 1 according to Embodiment 1 of the present invention.
  • FIG. 3 is a cross-sectional view showing the centrifugal fan 1 taken along line III-III in FIG.
  • the centrifugal fan 1 includes a main plate 2, six arm-like plates 3 extending radially outward from the outer periphery of the main plate 2, and a blade 4 extending from each arm-like plate 3. .
  • the main plate 2 is formed in a ring shape with a through hole provided in the center.
  • the main plate 2 is fixed to the rotor 8 of the on-vehicle AC generator shown in FIG. 1 through the through hole, for example.
  • a step portion 2a is formed at the outer edge of the through hole.
  • Each arm plate 3 extends radially outward from the outer peripheral end of the main plate 2.
  • Each arm-shaped plate 3 and the main plate 2 are connected to the front and back without any step.
  • the six arm-shaped plates 3 are arranged at unequal intervals in the circumferential direction of the main plate 2.
  • the radial width of each arm-shaped plate 3 is formed such that the front side in the rotation direction RD is narrow and the rear side in the rotation direction RD is wide.
  • Each blade 4 extends from the outer peripheral side of each arm-shaped plate 3 to the same side in the axial direction at a substantially right angle.
  • Each blade 4 has a rear edge 4b located on the rear side in the rotational direction RD and a front edge 4a located on the front side in the rotational direction RD.
  • the distance from the rotation center C of the centrifugal fan 1 to the rear edge 4b of each blade 4 is longer than the distance from the rotation center C to the front edge 4a of each blade 4. That is, each blade 4 is formed so that the leading edge 4a is inclined in the direction toward the rotation center C.
  • each blade 4 is formed in a gentle arc shape whose shape projected onto a plane perpendicular to the rotation axis is convex toward the rotation center C with respect to a line connecting the front edge 4a and the rear edge 4b.
  • the centrifugal fan 1 in which the main plate 2, each arm plate 3, and each blade 4 are arranged in this way generates an air flow that flows radially outward along each blade 4. Thereby, the centrifugal fan 1 converts the air flow toward the central portion of the main plate 2 into an air flow toward the radially outer side.
  • the shape of the main plate 2 is not limited to the annular shape, and the step portion 2a may not be provided. Further, the central portion of the main plate 2 may have a bowl-like shape.
  • the number of arm-shaped plates 3 is not limited to six.
  • the number of arm-shaped plates 3 may be eight or more, or may be an odd number.
  • the arm plates 3 may be arranged at equal intervals, or reinforcing ribs may be provided on the arm plates 3.
  • each blade 4 may be linear or S-shaped, or the shape of each blade 4 may be different. Further, each blade 4 may be extended from an intermediate position of each arm plate 3. Further, an annular shroud may be arranged on the outer side in the radial direction of each blade 4.
  • the arm plate 32 which is one of the six arm plates 3 included in the centrifugal fan 1, is provided with an opening 5 penetrating in the axial direction on the radially inner side of the blade 4. .
  • the opening 5 is formed along the blade 4 in a range of 50% to 95% of the circumferential length of the blade 4.
  • a round or chamfer R is formed on the outer edge constituting the opening 5.
  • each blade 4 When the centrifugal fan 1 generates an air flow toward the radially outer side, the radially outer side of each blade 4 has a positive pressure, and the radially inner side of each blade 4 has a negative pressure. Therefore, a part of the air flow that flows radially outward from the central portion of the centrifugal fan 1 is sucked to the opening 5 by the negative pressure formed on the radially inner side of the blade 4 and passes through the opening 5 in the axial direction. Washed away.
  • the opening 5 is provided in the arm plate 3 of the centrifugal fan 1. Then, the opening 5 is allowed to pass through a part of the airflow that flows radially outward from the center of the centrifugal fan 1. As a result, the flow rate of the air flowing in the axial direction of the centrifugal fan 1 can be increased without increasing noise. Therefore, the ability of the centrifugal fan 1 to cool the field coil 81 of the field iron core 82 and the front coil end of the stator coil 92 is improved.
  • the opening 5 has two arm-shaped plates that minimize the angle ⁇ formed by two straight lines connecting the outer edges of the adjacent two arm-shaped plates 3 in the rotational direction and the rotation center C of the main plate 2. 3 may be provided.
  • two adjacent arm plates 31 and 32 are closest to each other among the six arm plates 3. Therefore, a straight line connecting the outer edge 31a on the front side in the rotation direction of the arm plate 31 and the rotation center C of the main plate 2 and a straight line connecting the outer edge 32a on the front side in the rotation direction of the arm plate 32 and the rotation center C of the main plate 2. Is smaller than the angle ⁇ formed by the combination of the other arm-shaped plates 3. Therefore, the opening 5 is provided in one of the two arm-shaped plates 31 and 32. Here, the opening 5 is provided in the arm-shaped plate 32.
  • the opening 5 By arranging the opening 5 in this way, the weight of the portion of the centrifugal fan 1 where the adjacent arm plates 3 are approaching can be reduced. Thereby, when the weight distribution in the circumferential direction of the centrifugal fan 1 is biased, it is possible to prevent a rotational load from being applied to the on-vehicle AC generator when the centrifugal fan 1 is rotated.
  • FIG. 4 is a diagram showing an example of the shape of the opening 5.
  • the distance t2 of the shortest part between the outer edge of the opening 5 and the end 3a on the rear side in the rotation direction RD of the arm plate 3 is preferably 1 mm or more.
  • the distance t3 of the shortest portion between the outer edge of the opening 5 and the base of the blade 4 is preferably 1 mm or more.
  • the shape of the opening 5 is not limited to that shown in FIG.
  • the shape of the opening 5 may be circular, elliptical, or polygonal.
  • the opening 5 is provided in the arm-shaped plate 3, but the position of the opening 5 is not limited to this.
  • the opening 5 may be formed over the main plate 2 or may be formed only in the main plate 2.
  • the two adjacent arm plates 3 may be integrated to form the opening 5 in the integrated arm plate 3.
  • the openings 5 are provided in only one arm-like plate 32, but the number of openings 5 is not limited to one.
  • one opening 5 may be provided in each arm-shaped plate 3 or may be disposed every other arm-shaped plate 3 disposed on the circumference.
  • a plurality of openings 5 may be provided in one arm-like plate 3. And you may make the shape of each opening part 5 different. Thereby, the centrifugal fan 1 can be reduced in weight.
  • the center of gravity of the centrifugal fan 1 can be brought close to the rotation center C by increasing the opening 5 in this way. Thereby, rotation of the centrifugal fan 1 can be stabilized.
  • the size of the opening 5 provided in each arm plate 3 is determined in consideration of the weight balance in the circumferential direction of the centrifugal fan 1.
  • the opening 5 may be a notch 6 that opens to the rear side in the rotational direction RD, like the centrifugal fan 1A of the first modification shown in FIG. Furthermore, the opening part 5 is good also as the notch 6B opened to the front side of rotation direction RD like the centrifugal fan 1B of the 2nd modification shown in FIG. In the centrifugal fan 1A of the first modification and the centrifugal fan 1B of the second modification, the same effect as that of the centrifugal fan 1 of the first embodiment can be obtained.
  • wing 4A, 4B is narrow.
  • wing 4A, 4B falls. Therefore, the lengths of the notches 6 and 6B in the direction along the blades 4A and 4B, that is, the depths of the notches 6 and 6B are preferably about 50% of the length of the blades 4A and 4B.
  • FIG. 7 is a view showing the mounting surface S side of the centrifugal fan 1 in the field core 82 of the in-vehicle AC generator.
  • the mounting surface S of the centrifugal fan 1 is provided on the side opposite to the side on which the eight claw-shaped magnetic poles provided in the field iron core 82 extend.
  • the cooling performance of the centrifugal fan 1 is higher as the portion where the projection area and the area 84 overlap when the centrifugal fan 1 is attached to the attachment surface S and the opening 5 is projected onto the attachment surface S is increased.
  • the region 84 is formed in a range of a width t1 along the outer edge 83 around the outer edge 83 connecting the two adjacent claw-shaped magnetic poles 821 and 822.
  • a region 84 in the claw-shaped magnetic pole 821 on the rear side in the rotation direction RD is a range from the rotation center C to the distance Rj1 radially outward.
  • a region 84 in the claw-shaped magnetic pole 822 on the front side in the rotation direction RD is a range from the rotation center C to the distance Rj2 radially outward.
  • the width t1 of the region 84 is set to 20 mm or less.
  • the region 84 has an outer diameter of the field iron core 82 of R0, a minimum radius of the mounting surface S on the root side of the claw-shaped magnetic poles 821 and 822, R1, and a maximum of the mounting surface S on the tip side of the claw-shaped magnetic poles 821 and 822.
  • R2 the larger value of R0 ⁇ 0.9 and R2 is R2m
  • Rj1 ⁇ (R0 + R1) / 2 Rj2 ⁇ R2m Is set to a range that satisfies the above relationship.
  • region 84 the air flow passing through the side closer to the rotation center C has a higher cooling effect than the air flow passing through the side far from the rotation center C.
  • region 84 is further Rj2 ⁇ (R0 + R1) / 2
  • the opening 5 of the centrifugal fan 1 may be formed so as to overlap the region 84.
  • FIG. 8 is a view showing a state in which the centrifugal fan 1 according to the first embodiment is attached so that the opening 5 of the centrifugal fan 1 overlaps the region 84 of the field iron core 82.
  • FIG. 9 is a view showing a state in which the centrifugal fan 1A of the first modified example is attached so that the notch 6 of the centrifugal fan 1A overlaps the region 84 of the field iron core 82.
  • the centrifugal fan 1 and the centrifugal fan 1A By attaching the centrifugal fan 1 and the centrifugal fan 1A to the field iron core 82 in this way, the flow rate of the air flowing in the axial direction is increased without increasing the wind noise generated by the centrifugal fan 1 and the centrifugal fan 1A. Can do. Therefore, the cooling capacity of the field coil 81 of the field iron core 82 and the front side coil ends of the stator coil 92 can be improved. Thereby, the power generation output of the on-vehicle AC generator can be increased.
  • the graph of FIG. 10 is a diagram showing the results of measuring noise and power generation output with two types of centrifugal fans attached to the same in-vehicle AC generator.
  • the horizontal axis of the graph indicates the value of the noise N, and the noise value increases toward the right of the horizontal axis.
  • the vertical axis of the graph indicates the value of the power generation output P, and indicates that the value of the power generation output increases toward the top of the vertical axis.
  • the measured values of the centrifugal fan in which the opening 5 is not provided are indicated by square marks, and the measured values of the centrifugal fan 1 according to Embodiment 1 of the present invention are indicated by triangular marks and circle marks.
  • the opening 5 of the centrifugal fan 1 indicated by a circle is larger than the opening 5 of the centrifugal fan 1 indicated by a triangle.
  • centrifugal fan of the measurement value group F1 connected by the dotted line and the centrifugal fan of the measurement value group F2 connected by the broken line are different in the shape of the blades 4, and the centrifugal fan of F1 is more than the centrifugal fan of F2.
  • the maximum air volume is large.
  • the measured value of the noise and the measured value of the power generation output of the centrifugal fan in which the opening 5 is not provided are each set to “0”.
  • the opening 5 is provided for the measurement value (square mark) of the centrifugal fan in which the opening 5 is not provided in any of the measurement value group F1 and the measurement value group F2.
  • the measured value (triangle mark, circle mark) of the centrifugal fan 1 of the first embodiment has a smaller noise N value and a larger power generation output P value.
  • the measurement value (circle) of the centrifugal fan 1 having the large opening 5 is larger than that of the centrifugal fan 1 having the small opening 5. It can be seen that the value of the noise N is smaller and the value of the power generation output P is larger than the measured value (triangle mark).
  • the on-vehicle AC generator to which the centrifugal fan 1 according to Embodiment 1 of the present invention is attached generates noise to the on-vehicle AC generator to which the centrifugal fan not provided with the opening 5 is attached. It was confirmed that the effect of reducing and the effect of improving the power generation output can be obtained. Further, in the in-vehicle AC generator to which the centrifugal fan 1 according to the first embodiment is attached, the effect of reducing noise and the effect of improving power generation output are increased as the size of the opening 5 provided in the centrifugal fan 1 is larger. It was confirmed to be large.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

This centrifugal fan is provided with an annularly formed main plate, a plurality of arm-like plates extending radially outward from the outer periphery of the main plate, and a blade extending from each of the plurality of arm-like plates. At least one of the main plate and each of the arm-like plates is provided with an axially extending opening. Forming the opening through which air is allowed to flow axially can increase the amount of axially flowing air without increasing noise. Consequently, the cooling performance of an AC generator for mounting on a vehicle can be increased.

Description

遠心ファン及び車載用交流発電機Centrifugal fan and automotive alternator
 本発明は、例えば回転子に取付けられて回転電機を冷却する遠心ファン、及びこの遠心ファンを備える車載用交流発電機に関する。 The present invention relates to, for example, a centrifugal fan that is attached to a rotor and cools a rotating electrical machine, and an in-vehicle AC generator that includes the centrifugal fan.
 車両に搭載される車載用交流発電機は、車両の走行中にバッテリの補充電を行うとともに車載電装品の電力を賄うものである。従来、車載用交流発電機の小型化、高出力化が要望されている。また、環境的に車外騒音が規制されるようになり、車載用交流発電機の低騒音化の要望がある。 An on-vehicle AC generator mounted on a vehicle performs supplementary charging of the battery while the vehicle is running and covers the power of on-vehicle electrical components. Conventionally, there is a demand for downsizing and higher output of an on-vehicle AC generator. In addition, environmental noise is regulated environmentally, and there is a demand for reducing the noise of the on-vehicle AC generator.
 車載用交流発電機の小型化に伴い、車載用交流発電機の回転子と一体に回転される冷却用の遠心ファンは小型化される。遠心ファンが小型化されると冷却風量が減少して車載用交流発電機の冷却能力が低下する。しかし、遠心ファンの羽根の枚数を増やして風量を増加させようとすると、風切り音による騒音が大きくなってしまう。 As the in-vehicle AC generator is downsized, the cooling centrifugal fan that rotates together with the in-vehicle AC generator rotor is downsized. When the centrifugal fan is reduced in size, the cooling air volume decreases and the cooling capacity of the on-vehicle AC generator decreases. However, if the number of centrifugal fan blades is increased to increase the air volume, noise due to wind noise will increase.
 そこで、遠心ファンの羽根の形状を最適化して径方向と軸方向に流れる空気流を発生させることにより、風量の増加を図るとともに騒音の低減を図るものが開示されている(例えば特許文献1参照)。 In view of this, there has been disclosed a technique for increasing the air volume and reducing noise by optimizing the shape of the blades of the centrifugal fan to generate an air flow flowing in the radial direction and the axial direction (see, for example, Patent Document 1). ).
特開平9-154256号公報JP-A-9-154256
 特許文献1に開示された遠心ファンは、少なくとも一つの羽根前縁の外径側と回転子鉄芯の爪状磁極の側面とを一致させることによって空気流を軸方向に導いている。しかしながら、羽根前縁の外径側と回転子鉄芯の爪状磁極の側面とを一致させていない箇所では、軸方向に空気流を導く効果が小さく、冷却性能が低いという課題がある。 The centrifugal fan disclosed in Patent Document 1 guides the air flow in the axial direction by matching the outer diameter side of at least one blade leading edge with the side surface of the claw-shaped magnetic pole of the rotor iron core. However, in a location where the outer diameter side of the blade leading edge and the side surface of the claw-shaped magnetic pole of the rotor core are not aligned, there is a problem that the effect of guiding the air flow in the axial direction is small and the cooling performance is low.
 本発明は、上記のような課題を解決するためになされたものであり、騒音を増大させることなく、回転軸方向に流れる空気量を増加させることのできる遠心ファンを得るものである。 The present invention has been made to solve the above-described problems, and provides a centrifugal fan that can increase the amount of air flowing in the direction of the rotation axis without increasing noise.
 本発明に係る遠心ファンは、環状に形成される主板と、主板の外周から径方向外側に延出する複数の腕状板と、複数の腕状板のそれぞれから延出する羽根とを備え、各腕状板及び前記主板のうち、少なくとも1つの板に、軸方向に貫通する開口部が設けられる。 A centrifugal fan according to the present invention includes a main plate formed in an annular shape, a plurality of arm-like plates extending radially outward from the outer periphery of the main plate, and a blade extending from each of the plurality of arm-like plates, An opening that penetrates in the axial direction is provided in at least one of the arm-shaped plate and the main plate.
 本発明は、遠心ファンの羽根の内側に、軸方向に空気を通過させる開口部を設けることにより、騒音を増大させることなく、軸方向に流れる空気量を増加させることができる。これにより、車載用交流発電機の冷却性能を向上させることができる。 The present invention can increase the amount of air flowing in the axial direction without increasing noise by providing an opening for passing air in the axial direction inside the blades of the centrifugal fan. Thereby, the cooling performance of the on-vehicle AC generator can be improved.
本発明の実施の形態1における遠心ファンが配置される車載用交流発電機の構成を説明する断面図である。It is sectional drawing explaining the structure of the vehicle-mounted alternating current generator by which the centrifugal fan in Embodiment 1 of this invention is arrange | positioned. 本発明の実施の形態1における遠心ファンを示す斜視図である。It is a perspective view which shows the centrifugal fan in Embodiment 1 of this invention. 図2のIII-III線に沿う遠心ファンを示す断面図である。FIG. 3 is a cross-sectional view showing a centrifugal fan taken along line III-III in FIG. 2. 本発明の実施の形態1における遠心ファンの開口部の例を示す図である。It is a figure which shows the example of the opening part of the centrifugal fan in Embodiment 1 of this invention. 本発明の実施の形態1における遠心ファンの第1の変形例を示す図である。It is a figure which shows the 1st modification of the centrifugal fan in Embodiment 1 of this invention. 本発明の実施の形態1における遠心ファンの第2の変形例を示す図である。It is a figure which shows the 2nd modification of the centrifugal fan in Embodiment 1 of this invention. 本発明の実施の形態1における遠心ファンが取付けられる車載用交流発電機の界磁鉄心の取付面側を示す図である。It is a figure which shows the attachment surface side of the field core of the vehicle-mounted AC generator to which the centrifugal fan in Embodiment 1 of this invention is attached. 本発明の実施の形態1における遠心ファンを車載用交流発電機の界磁鉄心の取付面に取付けた状態を示す図である。It is a figure which shows the state which attached the centrifugal fan in Embodiment 1 of this invention to the attachment surface of the field core of a vehicle-mounted AC generator. 本発明の実施の形態1における遠心ファンの第1の変形例を車載用交流発電機の界磁鉄心の取付面に取付けた状態を示す図である。It is a figure which shows the state attached to the attachment surface of the field core of the vehicle-mounted alternating current generator of the 1st modification of the centrifugal fan in Embodiment 1 of this invention. 遠心ファンが取付けられた車載用交流発電機における、遠心ファンの開口部と、騒音及び出力との関係を説明する図である。It is a figure explaining the relationship between the opening part of a centrifugal fan, a noise, and an output in the vehicle-mounted AC generator with which the centrifugal fan was attached.
 以下、本発明の遠心ファン及び車載用交流発電機の好適な実施の形態につき、図面を用いて説明する。 Hereinafter, preferred embodiments of the centrifugal fan and the on-vehicle AC generator of the present invention will be described with reference to the drawings.
 実施の形態1.
 図1は、本発明の実施の形態1における遠心ファンが配置される車載用交流発電機を側方からみた断面図である。
Embodiment 1 FIG.
FIG. 1 is a cross-sectional view of an in-vehicle AC generator in which a centrifugal fan according to Embodiment 1 of the present invention is disposed as viewed from the side.
 図1において、車載用交流発電機は、それぞれ略椀形状のアルミニウム製のフロントハウジング51とリヤハウジング50とからなるケーシング52を有する。また、車載用交流発電機は、ケーシング52に一対のベアリング53を介して回転可能に支持されたシャフト54と、ケーシング52のフロント側に突出するシャフト54の端部に固定されたプーリ7とを有する。フロント側のベアリング53はフロントハウジング51に支持され、リヤ側のベアリング53はリヤハウジング50に支持される。 In FIG. 1, the on-vehicle AC generator has a casing 52 composed of a front housing 51 and a rear housing 50 each made of substantially bowl-shaped aluminum. The in-vehicle AC generator includes a shaft 54 rotatably supported by a casing 52 via a pair of bearings 53, and a pulley 7 fixed to an end portion of the shaft 54 protruding to the front side of the casing 52. Have. The front bearing 53 is supported by the front housing 51, and the rear bearing 53 is supported by the rear housing 50.
 さらに、車載用交流発電機は、シャフト54に固定されてケーシング52内に配設され、シャフト54と一体に回転する回転子8と、回転子8を囲繞するようにケーシング52に固定された固定子9とを有する。また、車載用交流発電機は、ケーシング52のリヤ側に突出するシャフト54の突出部に固定され、回転子8に電流を供給する一対のスリップリング10と、ブラシホルダ17に収容されて、各スリップリング10の表面に摺動する一対のブラシ11と、一対のブラシ11に隣接して配設され、固定子9で生じる交流電圧の大きさを調整する電圧調整器12とを有する。 Furthermore, the on-vehicle AC generator is fixed to the shaft 54 and disposed in the casing 52, and the rotor 8 that rotates integrally with the shaft 54 and the fixed that is fixed to the casing 52 so as to surround the rotor 8. And a child 9. The in-vehicle AC generator is housed in a pair of slip rings 10 that supply current to the rotor 8 and the brush holder 17, and is fixed to the projecting portion of the shaft 54 that projects to the rear side of the casing 52. A pair of brushes 11 that slide on the surface of the slip ring 10 and a voltage regulator 12 that is disposed adjacent to the pair of brushes 11 and adjusts the magnitude of the AC voltage generated in the stator 9 are provided.
 そして、車載用交流発電機は、固定子9で生じる交流電圧を直流電圧に変換する整流装置13と、電圧調整器12と外部装置との間で信号の授受を行うコネクタ20と、電圧調整器12、整流装置13およびブラシホルダ17を覆うようにリヤハウジング50に装着された保護カバー27とを有する。 The on-vehicle AC generator includes a rectifier 13 that converts an AC voltage generated in the stator 9 into a DC voltage, a connector 20 that transmits and receives signals between the voltage regulator 12 and an external device, and a voltage regulator. 12 and a protective cover 27 attached to the rear housing 50 so as to cover the rectifying device 13 and the brush holder 17.
 回転子8はランデル型回転子であり、励磁電流が流れて磁束を発生する界磁巻線81と、軸心位置を貫通するシャフト54に固定されて界磁巻線81を覆うように設けられ、界磁巻線81で発生する磁束によって磁極が形成される界磁鉄心82とを有する。 The rotor 8 is a Landel-type rotor, and is provided so as to cover the field winding 81 by being fixed to a field winding 81 that generates a magnetic flux when an excitation current flows and a shaft 54 that passes through the axial center position. And a field iron core 82 in which magnetic poles are formed by magnetic flux generated in the field winding 81.
 回転子8のプーリ7側の取付面Sには、本発明の実施の形態1による遠心ファン1が配置される。 The centrifugal fan 1 according to Embodiment 1 of the present invention is disposed on the attachment surface S of the rotor 8 on the pulley 7 side.
 固定子9は、回転子8の外周に同軸に配設される。固定子9は、円筒状の固定子鉄心91と、固定子鉄心91に装着され、回転子8の回転に伴い、界磁巻線81からの磁束の変化によって交流が生じる固定子巻線92とを備える。 The stator 9 is coaxially disposed on the outer periphery of the rotor 8. The stator 9 is a cylindrical stator core 91, and a stator winding 92 that is attached to the stator core 91, and an alternating current is generated by a change in magnetic flux from the field winding 81 as the rotor 8 rotates. Is provided.
 固定子鉄心91は、フロントハウジング51とリヤハウジング50との間に軸方向両側から挟持される。固定子巻線92のリード線92aは、リヤハウジング50から引き出されてサーキットボード24の端子24aに結線される。これにより、整流装置13と固定子巻線92とが電気的に接続される。整流装置13は、複数の整流素子が実装されたヒートシンク18と、サーキットボード24とを備える。 The stator core 91 is sandwiched between the front housing 51 and the rear housing 50 from both sides in the axial direction. The lead wire 92 a of the stator winding 92 is drawn from the rear housing 50 and connected to the terminal 24 a of the circuit board 24. Thereby, the rectifier 13 and the stator winding 92 are electrically connected. The rectifier 13 includes a heat sink 18 on which a plurality of rectifier elements are mounted, and a circuit board 24.
 このように構成された車載用交流発電機は、図示しないエンジンの回転トルクがプーリ7を介してシャフト54に伝達され、回転子8が回転される。このとき、電流がブラシ11およびスリップリング10を介して回転子8の界磁巻線81に供給され、磁束が発生される。 In the on-vehicle AC generator configured as described above, the rotational torque of an engine (not shown) is transmitted to the shaft 54 via the pulley 7, and the rotor 8 is rotated. At this time, a current is supplied to the field winding 81 of the rotor 8 via the brush 11 and the slip ring 10 to generate a magnetic flux.
 この磁束により、N極とS極とが界磁鉄心82の外周部に配列された複数の爪状磁極に周方向に交互に形成される。これにより、回転磁界が固定子9の固定子巻線92に与えられ、交流の起電力が固定子巻線92に発生する。この交流の起電力が、リード線92aを介して整流装置13に供給され、整流装置13で整流されるとともに、その大きさが電圧調整器12で調整されて、バッテリ及び車載電装品に供給される。 This magnetic flux alternately forms N poles and S poles in the circumferential direction on a plurality of claw-shaped magnetic poles arranged on the outer periphery of the field core 82. Thereby, a rotating magnetic field is applied to the stator winding 92 of the stator 9, and an alternating electromotive force is generated in the stator winding 92. This AC electromotive force is supplied to the rectifier 13 via the lead wire 92a, rectified by the rectifier 13, and the magnitude thereof is adjusted by the voltage regulator 12, and supplied to the battery and the on-vehicle electrical component. The
 また、回転子8が回転することによって、界磁鉄心82のプーリ7側に固定された遠心ファン1が回転される。遠心ファン1が回転することによって、フロントハウジング51に形成された開口部からケーシング52の内部に外気が取り込まれる。ケーシング52の内部に取り込まれた外気は、フロントハウジング51内を軸方向に流れて界磁鉄心82に至り、界磁巻線81及び固定子巻線92のフロント側コイルエンドが冷却される。 Further, when the rotor 8 rotates, the centrifugal fan 1 fixed to the pulley 7 side of the field core 82 is rotated. As the centrifugal fan 1 rotates, outside air is taken into the casing 52 from the opening formed in the front housing 51. The outside air taken into the casing 52 flows in the axial direction in the front housing 51 and reaches the field core 82, and the front side coil ends of the field winding 81 and the stator winding 92 are cooled.
 次に、本発明の実施の形態1における遠心ファン1について、図2から図6を用いて説明する。 Next, centrifugal fan 1 in Embodiment 1 of the present invention will be described with reference to FIGS.
 図2は、本発明の実施の形態1における遠心ファン1を示す斜視図である。また、図3は、図2のIII-III線に沿う遠心ファン1を示す断面図である。 FIG. 2 is a perspective view showing the centrifugal fan 1 according to Embodiment 1 of the present invention. FIG. 3 is a cross-sectional view showing the centrifugal fan 1 taken along line III-III in FIG.
 図2に示すように、遠心ファン1は、主板2と、主板2の外周から径方向外側に延出する6つの腕状板3と、各腕状板3から延出する羽根4とを有する。 As shown in FIG. 2, the centrifugal fan 1 includes a main plate 2, six arm-like plates 3 extending radially outward from the outer periphery of the main plate 2, and a blade 4 extending from each arm-like plate 3. .
 主板2は、中央部に貫通孔が設けられて環状に形成される。主板2は、この貫通孔を介して、例えば図1に示す車載用交流発電機の回転子8に固定される。貫通孔の外縁には、段部2aが形成される。 The main plate 2 is formed in a ring shape with a through hole provided in the center. The main plate 2 is fixed to the rotor 8 of the on-vehicle AC generator shown in FIG. 1 through the through hole, for example. A step portion 2a is formed at the outer edge of the through hole.
 各腕状板3は、主板2の外周端から径方向外側に延出される。各腕状板3と主板2とは、表裏とも段差なく繋がっている。図2に示すように、6つの腕状板3は、主板2の周方向に不等間隔に配置される。各腕状板3の径方向の幅は、回転方向RDの前方側が狭く、回転方向RDの後方側が広く形成される。 Each arm plate 3 extends radially outward from the outer peripheral end of the main plate 2. Each arm-shaped plate 3 and the main plate 2 are connected to the front and back without any step. As shown in FIG. 2, the six arm-shaped plates 3 are arranged at unequal intervals in the circumferential direction of the main plate 2. The radial width of each arm-shaped plate 3 is formed such that the front side in the rotation direction RD is narrow and the rear side in the rotation direction RD is wide.
 各羽根4は、各腕状板3の外周側から軸方向の同じ側にほぼ直角に延出される。各羽根4は、回転方向RDの後側に位置する後縁4bと、回転方向RDの前方側に位置する前縁4aとを有する。遠心ファン1の回転中心Cから各羽根4の後縁4bまでの距離は、回転中心Cから各羽根4の前縁4aまでの距離よりも長い。すなわち、各羽根4は、前縁4aが回転中心Cに向かう方向に傾斜して形成される。 Each blade 4 extends from the outer peripheral side of each arm-shaped plate 3 to the same side in the axial direction at a substantially right angle. Each blade 4 has a rear edge 4b located on the rear side in the rotational direction RD and a front edge 4a located on the front side in the rotational direction RD. The distance from the rotation center C of the centrifugal fan 1 to the rear edge 4b of each blade 4 is longer than the distance from the rotation center C to the front edge 4a of each blade 4. That is, each blade 4 is formed so that the leading edge 4a is inclined in the direction toward the rotation center C.
 このように各羽根4を傾斜させることによって、遠心ファン1を回転させたときに、各前縁4aが空気に衝突することによる衝撃を小さくすることができる。これにより、各羽根4による風切音を低減させることができる。 By tilting the blades 4 in this way, the impact caused by the front edges 4a colliding with the air when the centrifugal fan 1 is rotated can be reduced. Thereby, the wind noise by each blade | wing 4 can be reduced.
 また、各羽根4は、回転軸に垂直な面に投影される形状が、前縁4aと後縁4bとを結ぶ線に対して、回転中心C側に凸となる緩やかな円弧状に形成される。 In addition, each blade 4 is formed in a gentle arc shape whose shape projected onto a plane perpendicular to the rotation axis is convex toward the rotation center C with respect to a line connecting the front edge 4a and the rear edge 4b. The
 このように主板2、各腕状板3、各羽根4が配置される遠心ファン1は、各羽根4に沿って径方向外側に流れる空気流を発生させる。これにより、遠心ファン1は、主板2の中央部に向かう空気流を、径方向外側に向かう空気流へと変換する。 The centrifugal fan 1 in which the main plate 2, each arm plate 3, and each blade 4 are arranged in this way generates an air flow that flows radially outward along each blade 4. Thereby, the centrifugal fan 1 converts the air flow toward the central portion of the main plate 2 into an air flow toward the radially outer side.
 なお、主板2の形状は、環状に限るものではなく、また段部2aがなくてもよい。さらに、主板2の中央部は、お椀状に盛り上がった形状であってもよい。 In addition, the shape of the main plate 2 is not limited to the annular shape, and the step portion 2a may not be provided. Further, the central portion of the main plate 2 may have a bowl-like shape.
 また、腕状板3の数は、6つに限るものではない。例えば腕状板3の数は、8つ以上であってもよいし、奇数であってもよい。さらに、各腕状板3の配置は等間隔であってもよいし、各腕状板3に補強用のリブを設けてもよい。 Also, the number of arm-shaped plates 3 is not limited to six. For example, the number of arm-shaped plates 3 may be eight or more, or may be an odd number. Further, the arm plates 3 may be arranged at equal intervals, or reinforcing ribs may be provided on the arm plates 3.
 そして、各羽根4の回転軸に垂直な面に投影される形状は直線状またはS字状であってもよいし、各羽根4の形状を異ならせてもよい。さらに、各羽根4は、各腕状板3の中間位置から延出させてもよい。また、各羽根4の径方向外側に、円環状のシュラウドを配置してもよい。 And the shape projected on the surface perpendicular to the rotation axis of each blade 4 may be linear or S-shaped, or the shape of each blade 4 may be different. Further, each blade 4 may be extended from an intermediate position of each arm plate 3. Further, an annular shroud may be arranged on the outer side in the radial direction of each blade 4.
 図2に示すように、遠心ファン1が有する6つの腕状板3のうちの一つである腕状板32には、羽根4の径方向内側に軸方向に貫通する開口部5が設けられる。開口部5は、羽根4に沿って、羽根4の周方向の長さの50%~95%の範囲で形成される。 As shown in FIG. 2, the arm plate 32, which is one of the six arm plates 3 included in the centrifugal fan 1, is provided with an opening 5 penetrating in the axial direction on the radially inner side of the blade 4. . The opening 5 is formed along the blade 4 in a range of 50% to 95% of the circumferential length of the blade 4.
 図3に示すように、開口部5を構成する外縁には、ラウンドまたは面取りRが形成される。これにより、開口部5を通過する空気流に加わる抵抗を低減させることができ、軸方向に流れる空気の流速の低下を抑制することができる。 As shown in FIG. 3, a round or chamfer R is formed on the outer edge constituting the opening 5. Thereby, the resistance added to the air flow which passes the opening part 5 can be reduced, and the fall of the flow velocity of the air which flows into an axial direction can be suppressed.
 遠心ファン1が径方向外側に向かう空気流を発生させると、各羽根4の径方向外側は正圧となり、各羽根4の径方向内側は負圧となる。よって、遠心ファン1の中央部から径方向外側に流れる空気流の一部は、羽根4の径方向内側に形成される負圧によって開口部5に吸い寄せられ、開口部5を通過して軸方向に流される。 When the centrifugal fan 1 generates an air flow toward the radially outer side, the radially outer side of each blade 4 has a positive pressure, and the radially inner side of each blade 4 has a negative pressure. Therefore, a part of the air flow that flows radially outward from the central portion of the centrifugal fan 1 is sucked to the opening 5 by the negative pressure formed on the radially inner side of the blade 4 and passes through the opening 5 in the axial direction. Washed away.
 以上のように、実施の形態1の遠心ファン1によれば、遠心ファン1の腕状板3に開口部5が設けられる。そして、遠心ファン1の中央部から径方向外側に流れる空気流の一部に開口部5を通過させる。これにより、騒音を増大させることなく、遠心ファン1の軸方向に流れる空気の流量を増加させることができる。よって、遠心ファン1による、界磁鉄心82の界磁巻線81及び固定子巻線92のフロント側コイルエンドを冷却する能力が向上する。 As described above, according to the centrifugal fan 1 of the first embodiment, the opening 5 is provided in the arm plate 3 of the centrifugal fan 1. Then, the opening 5 is allowed to pass through a part of the airflow that flows radially outward from the center of the centrifugal fan 1. As a result, the flow rate of the air flowing in the axial direction of the centrifugal fan 1 can be increased without increasing noise. Therefore, the ability of the centrifugal fan 1 to cool the field coil 81 of the field iron core 82 and the front coil end of the stator coil 92 is improved.
 なお、開口部5は、隣り合う二つの腕状板3の回転方向前方側の各外縁と、主板2の回転中心Cとを結ぶ二つの直線がなす角度θが最も小さくなる二つの腕状板3の一方に設けられるようにしてもよい。 The opening 5 has two arm-shaped plates that minimize the angle θ formed by two straight lines connecting the outer edges of the adjacent two arm-shaped plates 3 in the rotational direction and the rotation center C of the main plate 2. 3 may be provided.
 例えば図2に示すように、隣り合う二つの腕状板31,32は、6つの腕状板3の中で最も近接している。よって、腕状板31の回転方向前方側の外縁31aと主板2の回転中心Cとを結ぶ直線と、腕状板32の回転方向前方側の外縁32aと主板2の回転中心Cとを結ぶ直線とがなす角度θは、他の腕状板3の組合せによって形成される角度θよりも小さくなる。従って、開口部5は、二つの腕状板31,32の一方に設けられる。ここでは、腕状板32に開口部5を設けている。 For example, as shown in FIG. 2, two adjacent arm plates 31 and 32 are closest to each other among the six arm plates 3. Therefore, a straight line connecting the outer edge 31a on the front side in the rotation direction of the arm plate 31 and the rotation center C of the main plate 2 and a straight line connecting the outer edge 32a on the front side in the rotation direction of the arm plate 32 and the rotation center C of the main plate 2. Is smaller than the angle θ formed by the combination of the other arm-shaped plates 3. Therefore, the opening 5 is provided in one of the two arm-shaped plates 31 and 32. Here, the opening 5 is provided in the arm-shaped plate 32.
 このように開口部5を配置することにより、遠心ファン1における、隣り合う腕状板3が接近している部分の重量を軽くすることができる。これにより、遠心ファン1の周方向の重量配分が偏ることによって、遠心ファン1を回転させたときに車載用交流発電機に回転方向の負荷が加わることを抑制することができる。 By arranging the opening 5 in this way, the weight of the portion of the centrifugal fan 1 where the adjacent arm plates 3 are approaching can be reduced. Thereby, when the weight distribution in the circumferential direction of the centrifugal fan 1 is biased, it is possible to prevent a rotational load from being applied to the on-vehicle AC generator when the centrifugal fan 1 is rotated.
 図4は、開口部5の形状の例を示す図である。図4において、開口部5の外縁と、腕状板3における回転方向RDの後方側の端部3aとの間の最短部の距離t2は1mm以上にするとよい。また、開口部5の外縁と羽根4の根元との間の最短部の距離t3も1mm以上にするとよい。これにより、腕状板3及び羽根4の強度の低下を低減することができる。 FIG. 4 is a diagram showing an example of the shape of the opening 5. In FIG. 4, the distance t2 of the shortest part between the outer edge of the opening 5 and the end 3a on the rear side in the rotation direction RD of the arm plate 3 is preferably 1 mm or more. The distance t3 of the shortest portion between the outer edge of the opening 5 and the base of the blade 4 is preferably 1 mm or more. Thereby, the fall of the intensity | strength of the arm-shaped board 3 and the blade | wing 4 can be reduced.
 なお、開口部5の形状は、図4に示すものに限られない。例えば開口部5の形状は、円形状、楕円形状、多角形状であってもよい。 The shape of the opening 5 is not limited to that shown in FIG. For example, the shape of the opening 5 may be circular, elliptical, or polygonal.
 また、実施の形態1では、開口部5を腕状板3に設けていたが、開口部5の位置は、これに限るものではない。例えば開口部5は、主板2にまたがって形成されてもよいし、主板2のみに形成されてもよい。隣り合う腕状板3が接近している場合には、隣り合う二つの腕状板3を一体化して、一体化された腕状板3に開口部5を形成してもよい。 In the first embodiment, the opening 5 is provided in the arm-shaped plate 3, but the position of the opening 5 is not limited to this. For example, the opening 5 may be formed over the main plate 2 or may be formed only in the main plate 2. When adjacent arm plates 3 are close to each other, the two adjacent arm plates 3 may be integrated to form the opening 5 in the integrated arm plate 3.
 さらに、実施の形態1では、一つの腕状板32のみに開口部5を設けていたが、開口部5の数は、一つに限るものではない。例えば開口部5は、各腕状板3に一つずつ設けてもよいし、周上に配置される各腕状板3に対して一つおきに配置してもよい。また、一つの腕状板3に開口部5を複数設けてもよい。そして、各開口部5の形状を異ならせてもよい。これにより、遠心ファン1を軽量化することができる。 Furthermore, in the first embodiment, the openings 5 are provided in only one arm-like plate 32, but the number of openings 5 is not limited to one. For example, one opening 5 may be provided in each arm-shaped plate 3 or may be disposed every other arm-shaped plate 3 disposed on the circumference. A plurality of openings 5 may be provided in one arm-like plate 3. And you may make the shape of each opening part 5 different. Thereby, the centrifugal fan 1 can be reduced in weight.
 このように開口部5を増やすことによって、遠心ファン1の重心を回転中心Cに近づけることができる。これにより、遠心ファン1の回転を安定させることができる。なお、この場合には、遠心ファン1の周方向の重量バランスを考慮して、各腕状板3に設けられる開口部5の大きさを決定する。 The center of gravity of the centrifugal fan 1 can be brought close to the rotation center C by increasing the opening 5 in this way. Thereby, rotation of the centrifugal fan 1 can be stabilized. In this case, the size of the opening 5 provided in each arm plate 3 is determined in consideration of the weight balance in the circumferential direction of the centrifugal fan 1.
 また、開口部5は、図5に示す第1変形例の遠心ファン1Aのように、回転方向RDの後方側に開口する切欠き6としてもよい。さらに、開口部5は、図6に示す第2変形例の遠心ファン1Bのように、回転方向RDの前方側に開口する切欠き6Bとしてもよい。第1変形例の遠心ファン1A及び第2変形例の遠心ファン1Bにおいても、実施の形態1の遠心ファン1と同様の効果が得られる。 Further, the opening 5 may be a notch 6 that opens to the rear side in the rotational direction RD, like the centrifugal fan 1A of the first modification shown in FIG. Furthermore, the opening part 5 is good also as the notch 6B opened to the front side of rotation direction RD like the centrifugal fan 1B of the 2nd modification shown in FIG. In the centrifugal fan 1A of the first modification and the centrifugal fan 1B of the second modification, the same effect as that of the centrifugal fan 1 of the first embodiment can be obtained.
 なお、第1変形例の遠心ファン1A及び第2変形例の遠心ファン1Bの形状は、腕状板3A,3Bと羽根4A,4Bとの接続部分の周方向の幅が狭くなっている。このため、腕状板3A,3Bと羽根4A,4Bとの接続部分の強度が低下する。よって、切欠き6及び切欠き6Bの、羽根4A,4Bに沿う方向の長さ、すなわち切欠き6及び切欠き6Bの奥行きは、羽根4A,4Bの長さの50%程度にするとよい。 In addition, as for the shape of the centrifugal fan 1A of the 1st modification and the centrifugal fan 1B of the 2nd modification, the width | variety of the circumferential direction of the connection part of arm-shaped board 3A, 3B and blade | wing 4A, 4B is narrow. For this reason, the intensity | strength of the connection part of arm-shaped board 3A, 3B and blade | wing 4A, 4B falls. Therefore, the lengths of the notches 6 and 6B in the direction along the blades 4A and 4B, that is, the depths of the notches 6 and 6B are preferably about 50% of the length of the blades 4A and 4B.
 次に、本発明の実施の形態1による遠心ファン1が搭載される車載用交流発電機について、図7~図10を用いて説明する。 Next, an in-vehicle AC generator equipped with the centrifugal fan 1 according to Embodiment 1 of the present invention will be described with reference to FIGS.
 図7は、車載用交流発電機の界磁鉄心82における、遠心ファン1の取付面S側を示す図である。遠心ファン1の取付面Sは、界磁鉄心82に設けられる8つの爪状磁極が延出する側と逆側に設けられる。 FIG. 7 is a view showing the mounting surface S side of the centrifugal fan 1 in the field core 82 of the in-vehicle AC generator. The mounting surface S of the centrifugal fan 1 is provided on the side opposite to the side on which the eight claw-shaped magnetic poles provided in the field iron core 82 extend.
 図7に斜線で示す領域84は、界磁鉄心82の界磁巻線81を効果的に冷却することのできる範囲を示す。従って、遠心ファン1を取付面Sに取り付けて、取付面Sに開口部5を投影したときの投影領域とこの領域84とが重なる部分が多いほど、遠心ファン1の冷却性能は高い。 7 indicates a range in which the field winding 81 of the field iron core 82 can be effectively cooled. Therefore, the cooling performance of the centrifugal fan 1 is higher as the portion where the projection area and the area 84 overlap when the centrifugal fan 1 is attached to the attachment surface S and the opening 5 is projected onto the attachment surface S is increased.
 領域84は、隣り合う二つの爪状磁極821,822の間を結ぶ外縁83を中心として、外縁83に沿う幅t1の範囲に形成される。回転方向RDの後方側の爪状磁極821における領域84は、回転中心Cから径方向外側に距離Rj1までの範囲である。一方、回転方向RDの前方側の爪状磁極822における領域84は、回転中心Cから径方向外側に距離Rj2までの範囲である。 The region 84 is formed in a range of a width t1 along the outer edge 83 around the outer edge 83 connecting the two adjacent claw-shaped magnetic poles 821 and 822. A region 84 in the claw-shaped magnetic pole 821 on the rear side in the rotation direction RD is a range from the rotation center C to the distance Rj1 radially outward. On the other hand, a region 84 in the claw-shaped magnetic pole 822 on the front side in the rotation direction RD is a range from the rotation center C to the distance Rj2 radially outward.
 ここで、領域84の幅t1は、20mm以下に設定される。また、領域84は、界磁鉄心82の外径をR0、爪状磁極821,822の根元側における取付面Sの最小半径をR1、爪状磁極821,822の先端側における取付面Sの最大半径をR2、R0×0.9の値とR2の値とのうち大きい方の値をR2mとしたとき、
   Rj1≦(R0+R1)/2
   Rj2≦R2m
 の関係を満たす範囲に設定される。
Here, the width t1 of the region 84 is set to 20 mm or less. The region 84 has an outer diameter of the field iron core 82 of R0, a minimum radius of the mounting surface S on the root side of the claw-shaped magnetic poles 821 and 822, R1, and a maximum of the mounting surface S on the tip side of the claw-shaped magnetic poles 821 and 822. When the radius is R2, and the larger value of R0 × 0.9 and R2 is R2m,
Rj1 ≦ (R0 + R1) / 2
Rj2 ≦ R2m
Is set to a range that satisfies the above relationship.
 なお、図7において、界磁鉄心82の爪状磁極821の根元と爪状磁極822の根元の間に生じる負圧は最も低くなる。よって、領域84のうち、回転中心Cに近い側を通過する空気流の方が、回転中心Cから遠い側を通過する空気流よりも冷却効果が高い。従って、領域84を、さらに、
   Rj2≦(R0+R1)/2
 の関係を満たすように設定して、この領域84に重なるように遠心ファン1の開口部5を形成してもよい。
In FIG. 7, the negative pressure generated between the root of the claw-shaped magnetic pole 821 of the field iron core 82 and the root of the claw-shaped magnetic pole 822 is the lowest. Therefore, in the region 84, the air flow passing through the side closer to the rotation center C has a higher cooling effect than the air flow passing through the side far from the rotation center C. Thus, region 84 is further
Rj2 ≦ (R0 + R1) / 2
The opening 5 of the centrifugal fan 1 may be formed so as to overlap the region 84.
 図8は、実施の形態1の遠心ファン1を、遠心ファン1の開口部5が界磁鉄心82の領域84に重なるように取付けた状態を示す図である。また、図9は、第1変形例の遠心ファン1Aを、遠心ファン1Aの切欠き6が界磁鉄心82の領域84に重なるように取付けた状態を示す図である。 FIG. 8 is a view showing a state in which the centrifugal fan 1 according to the first embodiment is attached so that the opening 5 of the centrifugal fan 1 overlaps the region 84 of the field iron core 82. FIG. 9 is a view showing a state in which the centrifugal fan 1A of the first modified example is attached so that the notch 6 of the centrifugal fan 1A overlaps the region 84 of the field iron core 82.
 このように遠心ファン1及び遠心ファン1Aを界磁鉄心82に取付けることにより、遠心ファン1及び遠心ファン1Aによって発生する風切音を増加させることなく、軸方向に流れる空気の流量を増加させることができる。よって、界磁鉄心82の界磁巻線81及び固定子巻線92のフロント側コイルエンドの冷却能力を向上させることができる。これにより、車載用交流発電機の発電出力を増加させることができる。 By attaching the centrifugal fan 1 and the centrifugal fan 1A to the field iron core 82 in this way, the flow rate of the air flowing in the axial direction is increased without increasing the wind noise generated by the centrifugal fan 1 and the centrifugal fan 1A. Can do. Therefore, the cooling capacity of the field coil 81 of the field iron core 82 and the front side coil ends of the stator coil 92 can be improved. Thereby, the power generation output of the on-vehicle AC generator can be increased.
 次に、本発明の実施の形態1による遠心ファン1による効果確認の結果について説明する。 Next, the result of the effect confirmation by the centrifugal fan 1 according to the first embodiment of the present invention will be described.
 図10のグラフは、同一の車載用交流発電機に2種類の遠心ファンを取付けて、騒音と発電出力を測定した結果を示す図である。グラフの横軸は騒音Nの値を示しており、横軸の右に向かうほど騒音の値が大きくなることを示している。グラフの縦軸は発電出力Pの値を示しており、縦軸の上に向かうほど発電出力の値が大きくなることを示している。 The graph of FIG. 10 is a diagram showing the results of measuring noise and power generation output with two types of centrifugal fans attached to the same in-vehicle AC generator. The horizontal axis of the graph indicates the value of the noise N, and the noise value increases toward the right of the horizontal axis. The vertical axis of the graph indicates the value of the power generation output P, and indicates that the value of the power generation output increases toward the top of the vertical axis.
 図10のグラフにおいて、開口部5が設けられていない遠心ファンの測定値を四角印、本発明の実施の形態1による遠心ファン1の測定値を三角印及び丸印で示している。なお、丸印で示す遠心ファン1の開口部5は、三角印で示す遠心ファン1の開口部5よりも大きい。 In the graph of FIG. 10, the measured values of the centrifugal fan in which the opening 5 is not provided are indicated by square marks, and the measured values of the centrifugal fan 1 according to Embodiment 1 of the present invention are indicated by triangular marks and circle marks. The opening 5 of the centrifugal fan 1 indicated by a circle is larger than the opening 5 of the centrifugal fan 1 indicated by a triangle.
 また、点線で接続される測定値群F1の遠心ファンと、破線で接続される測定値群F2の遠心ファンとは羽根4の形状などが異なり、F1の遠心ファンは、F2の遠心ファンよりも最大風量が多い。 In addition, the centrifugal fan of the measurement value group F1 connected by the dotted line and the centrifugal fan of the measurement value group F2 connected by the broken line are different in the shape of the blades 4, and the centrifugal fan of F1 is more than the centrifugal fan of F2. The maximum air volume is large.
 図10のグラフにおいて、測定値群F1の四角印で示される、開口部5が設けられていない遠心ファンの騒音の測定値及び発電出力の測定値を、それぞれの基準「0」としている。 In the graph of FIG. 10, the measured value of the noise and the measured value of the power generation output of the centrifugal fan in which the opening 5 is not provided, which is indicated by the square mark of the measured value group F1, are each set to “0”.
 図10の結果を参照すると、測定値群F1及び測定値群F2のいずれにおいても、開口部5が設けられていない遠心ファンの測定値(四角印)に対して、開口部5が設けられた実施の形態1の遠心ファン1の測定値(三角印、丸印)の方が、騒音Nの値が小さく、発電出力Pの値が大きくなっていることがわかる。さらに、測定値群F1及び測定値群F2のいずれにおいても、開口部5の大きさの大きい遠心ファン1の測定値(丸印)の方が、開口部5の大きさの小さい遠心ファン1の測定値(三角印)よりも、騒音Nの値が小さく、発電出力Pの値が大きくなっていることがわかる。 Referring to the result of FIG. 10, the opening 5 is provided for the measurement value (square mark) of the centrifugal fan in which the opening 5 is not provided in any of the measurement value group F1 and the measurement value group F2. It can be seen that the measured value (triangle mark, circle mark) of the centrifugal fan 1 of the first embodiment has a smaller noise N value and a larger power generation output P value. Further, in both the measurement value group F1 and the measurement value group F2, the measurement value (circle) of the centrifugal fan 1 having the large opening 5 is larger than that of the centrifugal fan 1 having the small opening 5. It can be seen that the value of the noise N is smaller and the value of the power generation output P is larger than the measured value (triangle mark).
 以上より、本発明の実施の形態1による遠心ファン1が取付けられた車載用交流発電機は、開口部5が設けられていない遠心ファンが取付けられた車載用交流発電機に対して、騒音を低減させる効果及び発電出力を向上させる効果が得られることが確認された。また、実施の形態1による遠心ファン1が取付けられた車載用交流発電機において、遠心ファン1に設けられる開口部5の大きさが大きいほど、騒音を低減させる効果及び発電出力を向上させる効果が大きいことが確認された。 As described above, the on-vehicle AC generator to which the centrifugal fan 1 according to Embodiment 1 of the present invention is attached generates noise to the on-vehicle AC generator to which the centrifugal fan not provided with the opening 5 is attached. It was confirmed that the effect of reducing and the effect of improving the power generation output can be obtained. Further, in the in-vehicle AC generator to which the centrifugal fan 1 according to the first embodiment is attached, the effect of reducing noise and the effect of improving power generation output are increased as the size of the opening 5 provided in the centrifugal fan 1 is larger. It was confirmed to be large.
 1,1A,1B 遠心ファン、2,2A,2B 主板、2a 段部、3,3A,3B 腕状板、3a 端部、4,4A,4B 羽根、4a 前縁、4b 後縁、5 開口部、6,6B 切欠き、7 プーリ、8 回転子、9 固定子、10 スリップリング、11 ブラシ、12 電圧調整器、13 整流装置、17 ブラシホルダ、18 ヒートシンク、20 コネクタ、24 サーキットボード、24a 端子、27 保護カバー、31,32 腕状板、31a、32a 外縁、50 リヤハウジング、51 フロントハウジング、52 ケーシング、53 ベアリング、54 シャフト、81 界磁巻線、82 界磁鉄心、83 外縁、84 領域、91 固定子鉄心、92 固定子巻線、92a リード線、821,822 爪状磁極。 1, 1A, 1B centrifugal fan, 2, 2A, 2B main plate, 2a step, 3, 3A, 3B arm plate, 3a end, 4, 4A, 4B blade, 4a front edge, 4b rear edge, 5 opening 6, 6B cutout, 7 pulley, 8 rotor, 9 stator, 10 slip ring, 11 brush, 12 voltage regulator, 13 rectifier, 17 brush holder, 18 heat sink, 20 connector, 24 circuit board, 24a terminal , 27 Protective cover, 31, 32 Arm-shaped plate, 31a, 32a outer edge, 50 rear housing, 51 front housing, 52 casing, 53 bearing, 54 shaft, 81 field winding, 82 field iron core, 83 outer edge, 84 region 91 stator core, 92 stator winding, 92a lead wire, 821,822 nail shape The pole.

Claims (11)

  1.  環状に形成される主板と、
     前記主板の外周から径方向外側に延出する複数の腕状板と、
     前記複数の腕状板のそれぞれから延出する羽根とを備えた遠心ファンであって、
     各腕状板及び前記主板のうち、少なくとも1つの板に、軸方向に貫通して空気が通過する開口部が設けられる、
     遠心ファン。
    A main plate formed in an annular shape;
    A plurality of arm-shaped plates extending radially outward from the outer periphery of the main plate;
    A centrifugal fan comprising blades extending from each of the plurality of arm-shaped plates,
    Among each arm-shaped plate and the main plate, at least one plate is provided with an opening through which air passes in the axial direction.
    Centrifugal fan.
  2.  前記開口部は、前記羽根よりも径方向内側に設けられる、
     請求項1に記載の遠心ファン。
    The opening is provided radially inward of the blade,
    The centrifugal fan according to claim 1.
  3.  前記開口部は、隣り合う二つの前記腕状板の回転方向前方側の各外縁と、前記主板の回転中心とを結ぶ二つの直線がなす角度が最も小さくなる二つの前記腕状板の一方に設けられる、
     請求項1または2に記載の遠心ファン。
    The opening is formed on one of the two arm-shaped plates that has the smallest angle formed by two straight lines connecting the outer edges of the two adjacent arm-shaped plates in the rotational direction and the rotation center of the main plate. Provided,
    The centrifugal fan according to claim 1 or 2.
  4.  前記開口部の外縁には、ラウンドまたは面取りが施される、
     請求項1から3のいずれか一項に記載の遠心ファン。
    The outer edge of the opening is rounded or chamfered,
    The centrifugal fan according to any one of claims 1 to 3.
  5.  前記開口部の外縁と前記羽根の根元との間の最短部の距離は1mm以上である、
     請求項1から4のいずれか一項に記載の遠心ファン。
    The distance of the shortest part between the outer edge of the opening and the base of the blade is 1 mm or more,
    The centrifugal fan according to any one of claims 1 to 4.
  6.  前記開口部の外縁と前記腕状板の回転方向後方側の外縁との間の最短部の距離は1mm以上である、
     請求項1から5のいずれか一項に記載の遠心ファン。
    The distance of the shortest part between the outer edge of the opening and the outer edge on the rear side in the rotation direction of the arm-shaped plate is 1 mm or more.
    The centrifugal fan according to any one of claims 1 to 5.
  7.  前記開口部は、回転方向後方に向かって開口する切り欠きである、
     請求項1から5のいずれか一項に記載の遠心ファン。
    The opening is a notch that opens rearward in the rotational direction.
    The centrifugal fan according to any one of claims 1 to 5.
  8.  前記開口部は、回転方向前方に向かって開口する切り欠きである、
     請求項1から6のいずれか一項に記載の遠心ファン。
    The opening is a notch that opens forward in the rotational direction.
    The centrifugal fan according to any one of claims 1 to 6.
  9.  請求項1から8のいずれか1項に記載の遠心ファンを有する車載用交流発電機であって、
     周方向に複数の爪状磁極が配置される界磁鉄心を備え、
     前記遠心ファンは、前記界磁鉄心の前記複数の爪状磁極が延出する側と反対側に設けられる取付面に取り付けられ、
     前記開口部は、
     前記取付面に前記開口部を投影したときの投影領域が、
     隣り合う二つの爪状磁極の間を結ぶ外縁を中心とする前記外縁に沿う領域に重なる形状に形成され、
     前記領域は、
     前記界磁鉄心の回転方向前方側の前記爪状磁極における前記領域が、前記界磁鉄心の回転中心から径方向外側に距離Rj2までの範囲であり、
     前記界磁鉄心の回転方向後方側の前記爪状磁極における前記領域が、前記回転中心から径方向外側に距離Rj1までの範囲であり、
     前記界磁鉄心の外径をR0とし、
     前記複数の爪状磁極の根元側における前記取付面の最小半径をR1とし、
     前記複数の爪状磁極の先端側における前記取付面の最大半径をR2とし、
     R0×0.9の値とR2の値とのうち大きい方の値をR2mとしたときに、
       Rj1≦(R0+R1)/2
       Rj2≦R2m
     の関係を満たす、
     車載用交流発電機。
    An on-vehicle AC generator having the centrifugal fan according to any one of claims 1 to 8,
    Comprising a field core in which a plurality of claw-shaped magnetic poles are arranged in the circumferential direction
    The centrifugal fan is attached to an attachment surface provided on the side opposite to the side on which the plurality of claw-shaped magnetic poles of the field core extends.
    The opening is
    Projection area when projecting the opening on the mounting surface,
    Formed in a shape overlapping the region along the outer edge centering on the outer edge connecting between two adjacent claw-shaped magnetic poles,
    The region is
    The region of the claw-shaped magnetic pole on the front side in the rotation direction of the field core is a range from the rotation center of the field core to a distance Rj2 radially outward.
    The region in the claw-shaped magnetic pole on the rear side in the rotation direction of the field iron core is a range from the rotation center to a distance Rj1 radially outward.
    The outer diameter of the field iron core is R0,
    R1 is the minimum radius of the mounting surface on the base side of the plurality of claw-shaped magnetic poles,
    The maximum radius of the mounting surface on the tip side of the plurality of claw-shaped magnetic poles is R2,
    When the larger value of R0 × 0.9 and R2 is R2m,
    Rj1 ≦ (R0 + R1) / 2
    Rj2 ≦ R2m
    Satisfy the relationship
    Automotive alternator.
  10.  前記領域が、さらに、
       Rj2≦(R0+R1)/2
     の関係を満たす、
     請求項9に記載の車載用交流発電機。
    The region further comprises:
    Rj2 ≦ (R0 + R1) / 2
    Satisfy the relationship
    The in-vehicle AC generator according to claim 9.
  11.  前記領域の、前記隣り合う二つの爪状磁極の間を結ぶ外縁に直交する方向の幅は、20mm以下である、
     請求項9または10に記載の車載用交流発電機。
    The width of the region in the direction perpendicular to the outer edge connecting the two adjacent claw-shaped magnetic poles is 20 mm or less,
    The in-vehicle AC generator according to claim 9 or 10.
PCT/JP2018/017635 2018-05-07 2018-05-07 Centrifugal fan, and ac generator for mounting on vehicle WO2019215785A1 (en)

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JP2018565911A JP6775611B2 (en) 2018-05-07 2018-05-07 Centrifugal fan and in-vehicle alternator
PCT/JP2018/017635 WO2019215785A1 (en) 2018-05-07 2018-05-07 Centrifugal fan, and ac generator for mounting on vehicle
DE112018007576.1T DE112018007576T5 (en) 2018-05-07 2018-05-07 Centrifugal fan and vehicle alternator

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US10975879B2 (en) * 2018-07-18 2021-04-13 The Charles Machine Works, Inc. Centrifugal fan
JP2021179179A (en) * 2020-05-12 2021-11-18 三菱電機株式会社 Centrifugal fan and rotary electric machine
JP7154445B1 (en) * 2021-08-18 2022-10-17 三菱電機株式会社 Rotating electric machine
WO2024042561A1 (en) * 2022-08-22 2024-02-29 三菱電機株式会社 Rotary electric machine

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JP2013013229A (en) * 2011-06-29 2013-01-17 Toyota Motor Corp Stator for rotary electric machine
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Cited By (8)

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Publication number Priority date Publication date Assignee Title
US10975879B2 (en) * 2018-07-18 2021-04-13 The Charles Machine Works, Inc. Centrifugal fan
US11480189B2 (en) 2018-07-18 2022-10-25 The Charles Machine Works, Inc. Centrifugal fan
US11686320B2 (en) 2018-07-18 2023-06-27 The Charles Machine Works, Inc. Centrifugal fan
JP2021179179A (en) * 2020-05-12 2021-11-18 三菱電機株式会社 Centrifugal fan and rotary electric machine
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JP7154445B1 (en) * 2021-08-18 2022-10-17 三菱電機株式会社 Rotating electric machine
WO2023021597A1 (en) * 2021-08-18 2023-02-23 三菱電機株式会社 Rotary electrical machine
WO2024042561A1 (en) * 2022-08-22 2024-02-29 三菱電機株式会社 Rotary electric machine

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